Signal Fitness-For-Service Report

Input Data
Assessment Information:
Assessment Type: Cracking
FFS Code: June 2007 API 579-1/ASME FFS-1
Units: lbs - in - psi
Analysis By:
Project Information:
Analysis Type: Single

Equipment Inputs:
Equipment: Pipe
Outside Diameter: 16 in
Wall Thickness: 0.25 in

Crack Information:
Flaw Depth (a): 0.098 in
Flaw Length (2c): 1.250 in

Material Properties:
Material: ASME B31.8
Youngs Modulus: 29500000 psi
Actual Tensile Properties are being used
Parent Metal Yield Strength: 40773 psi
Parent Metal Tensile Strength: 71966 psi
Weld Metal Yield Strength: 45000 psi
Weld Metal Ultimate Strength: 76000 psi

Operating Condition Inputs:

Primary Stresses: Infer from Internal Pressure
p: 901 psi
Secondary Stresses: Default secondary\residual stress
Reference Stresses: Use primary stress distribution

Results Summary
Part 9 Level 2
WARNING: outside the 2-D data table limits; y > ymax; y=8.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.810, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.810, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.810, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.810, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.820, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.820, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.820, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.820, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.3000E-01 ymax=8.0000E-01; using the nearest table
Date: 28/11/2016
Generated By:SignalFitnessForServiceProfessionalEdition,Version2016.0113
Signal FFS is written and maintained by Quest Integrity Group, a Team Industrial Services company

Page 1 of 11

value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.830, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.830, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.830, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.830, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.840, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.840, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.840, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.840, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.850, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.850, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.850, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.850, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.860, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.860, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.860, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.860, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.870, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.870, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.870, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.870, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.8000E-01 ymax=8.0000E-01; using the nearest table
Date: 28/11/2016
Generated By:SignalFitnessForServiceProfessionalEdition,Version2016.0113
Signal FFS is written and maintained by Quest Integrity Group, a Team Industrial Services company

Page 2 of 11

value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.880, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.880, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.880, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.880, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.890, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.890, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.890, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.890, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.0000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.900, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.0000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.900, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.0000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.900, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.0000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.900, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.910, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.910, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.910, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.910, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.920, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.920, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.920, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.920, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.3000E-01 ymax=8.0000E-01; using the nearest table
Date: 28/11/2016
Generated By:SignalFitnessForServiceProfessionalEdition,Version2016.0113
Signal FFS is written and maintained by Quest Integrity Group, a Team Industrial Services company

Page 3 of 11

value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.930, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.930, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.930, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.930, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.940, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.940, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.940, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.940, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.950, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.950, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.950, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.950, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.960, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.960, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.960, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.960, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.970, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.970, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.970, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.970, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.8000E-01 ymax=8.0000E-01; using the nearest table
Date: 28/11/2016
Generated By:SignalFitnessForServiceProfessionalEdition,Version2016.0113
Signal FFS is written and maintained by Quest Integrity Group, a Team Industrial Services company

Page 4 of 11

value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.980, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.980, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.980, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.980, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.990, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.990, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.990, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.990, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=1.0000E+00 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=1.000, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=1.0000E+00 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=1.000, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=1.0000E+00 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=1.000, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=1.0000E+00 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=1.000, max
a/T=0.800
INFO: the tabular secondary stress has been linearized to a membrane plus bending load to compute the FAD Lr
value, membrane = 4.9819E+04, bending = 7.4506E+03; an alternative to the default stress linearization is to
enter a user defined linear secondary stress.
Satisfies June 2007 API 579-1/ASME FFS-1 Level 2 Assessment.
(Refer To: June 2007 API 579-1/ASME FFS-1 )

Step By Step Results

Part 9 Level 2
WARNING: outside the 2-D data table limits; y > ymax; y=8.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.810, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.810, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.810, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.810, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.820, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.820, max
Date: 28/11/2016
Generated By:SignalFitnessForServiceProfessionalEdition,Version2016.0113
Signal FFS is written and maintained by Quest Integrity Group, a Team Industrial Services company

Page 5 of 11

a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.820, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.820, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.830, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.830, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.830, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.830, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.840, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.840, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.840, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.840, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.850, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.850, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.850, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.850, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.860, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.860, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.860, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.860, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.870, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.870, max
Date: 28/11/2016
Generated By:SignalFitnessForServiceProfessionalEdition,Version2016.0113
Signal FFS is written and maintained by Quest Integrity Group, a Team Industrial Services company

Page 6 of 11

a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.870, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.870, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.880, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.880, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.880, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.880, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.890, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.890, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.890, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=8.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.890, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.0000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.900, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.0000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.900, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.0000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.900, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.0000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.900, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.910, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.910, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.910, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.1000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.910, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.920, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.920, max
Date: 28/11/2016
Generated By:SignalFitnessForServiceProfessionalEdition,Version2016.0113
Signal FFS is written and maintained by Quest Integrity Group, a Team Industrial Services company

Page 7 of 11

a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.920, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.2000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.920, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.930, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.930, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.930, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.3000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.930, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.940, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.940, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.940, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.4000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.940, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.950, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.950, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.950, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.5000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.950, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.960, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.960, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.960, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.6000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.960, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.970, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.970, max
Date: 28/11/2016
Generated By:SignalFitnessForServiceProfessionalEdition,Version2016.0113
Signal FFS is written and maintained by Quest Integrity Group, a Team Industrial Services company

Page 8 of 11

a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.970, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.7000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.970, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.980, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.980, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.980, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.8000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.980, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.990, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.990, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.990, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=9.9000E-01 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=0.990, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=1.0000E+00 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=1.000, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=1.0000E+00 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=1.000, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=1.0000E+00 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=1.000, max
a/T=0.800
WARNING: outside the 2-D data table limits; y > ymax; y=1.0000E+00 ymax=8.0000E-01; using the nearest table
value; check the log file (interpolate2D) K solution for a 360-deg external crack in a cylinder, a/T=1.000, max
a/T=0.800
INFO: the tabular secondary stress has been linearized to a membrane plus bending load to compute the FAD Lr
value, membrane = 4.9819E+04, bending = 7.4506E+03; an alternative to the default stress linearization is to
enter a user defined linear secondary stress.
Satisfies June 2007 API 579-1/ASME FFS-1 Level 2 Assessment.
(Refer To: June 2007 API 579-1/ASME FFS-1 )
Analysis done according to June 2007 API 579-1/ASME FFS-1

Step 1: Determine the load cases and temperatures.

Temperature:170F
Stress Type: Primary
Stress: Infer from pressure
Stress Type: Secondary

Step 2: Determine the stress distribution at the location of the flaw.

Stress distribution : N/A

Step 3: Determine the material properties.

Parent metal yield strength: 40773 psi
Parent metal tensile strength: 71966 psi
Date: 28/11/2016
Generated By:SignalFitnessForServiceProfessionalEdition,Version2016.0113
Signal FFS is written and maintained by Quest Integrity Group, a Team Industrial Services company

Page 9 of 11

Weld metal yield strength: 45000 psi

Weld metal tensile strength: 76000 psi
Young's modulus: 29500000 psi
Kc:100000psi*(in)

Step 4: Determine the crack-like flaw dimensions.

Flaw Length (2c): 1.25 in
Flaw Depth: 0.098 in

Step 5: Partial safety factors.

Safety factors not used.

Step 6: Compute the reference stress for the Primary stress.

Reference stress scale factor: 1

Step 7: Compute the load ratio.

Lr=ref/ys=0.342

Step 8: Compute the primary stress intensity factor.

K1P at phi = 0: 21381.770
K1P at phi = 90: 53978.410

Step 9: Compute the reference stress for secondary stresses.

Internal computation.

Step 10: Compute the stress intesity factor attributed to secondary and residual stresses.
Internal computation.

Step 11: Compute the plasticity interaction factor.

Internal computation.

Step 12: Determine the toughness ratio or ordinate of the FAD plot.
Kr: 0.589

Step 13: Evaluate the results.

Lr: 0.342
Kr: 0.589
Point is inside FAD curve

Charts

Figures
Figure 1. Failure Assessment Diagram (FAD).

Date: 28/11/2016
Generated By:SignalFitnessForServiceProfessionalEdition,Version2016.0113
Signal FFS is written and maintained by Quest Integrity Group, a Team Industrial Services company

Page 10 of 11

Date: 28/11/2016
Generated By:SignalFitnessForServiceProfessionalEdition,Version2016.0113
Signal FFS is written and maintained by Quest Integrity Group, a Team Industrial Services company

Page 11 of 11