Drive and Control

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LeGroup Scada OCE Project Prepare for i4.0

Description

1. Gii thiu d n
1.1 Thng tin khch hng
Tn ting Vit: Cng ty c phn sn xut thng mi LeGroup
Tn ting Anh: LeGroup Manufacturing & Trading Company
1.2 Yu cu c bn ca khch hng
LeGroup cn 1 h thng hin th thng tin, lp bo co lm nhng thao tc c
bn sau y da trn cc my mc hin ti ca LeGroup
1.2.1

Thng tin v lp bo co v qu trnh sn xut ca tng my

Do hin trng cc my ca LeGroup ang chy ring l v mi
thng tin v qu trnh sn xut ca tng my c bo co thng
qua bn vn hnh. H thng gip bn vn hnh cng vic ny
Vi mn hnh HMI, bn qun l sn xut s theo di tng th qu
trnh sn xut, my no chy, my no dng, my no liv
nhanh chng a ra k hoch v gii php
KPI Report Tool s ghi nhn v lp bo co.

1.2.2

Thng tin, lp k hoch v bo co v qu trnh sn xut ca tng sn

phm
Do sn phm ca LeGroup rt a dng v nhiu chng loi, nn
bn qun l rt kh trong vic kim k tng loi sn phm, hin
nay thng tin sn phm vn c ly bng tay. H thng gip bn
qun l cp nht thng tin t ng.
Mn hnh HMI s cp nht sn lng ca tng my.
KPI Report Tool s ghi nhn v lp bo co.
Do mi loi sn phm s bao gm nhiu chi tit khc nhau v
chy qua cc bc cng khc nhau, nn bn qun l v vn hnh
phi s gp kh khn trong vic qun l v sn xut. H thng s

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gip trong vic chun ha v ci t cc bc v my cho cc

loi sn phm.
Mn hnh HMI s gip bn qun l theo di cc khu ca sn
phm, v kim tra qu trnh.
KPI Report Tool s ghi nhn v lp bo co.
1.2.3

Thng tin, lp k hoch v bo co v tnh trng bo tr ca tng my

Bo tr my l vic rt quan trng. Hin ny vic bo tr my c
ln k hoch v ghi nhn bo co bng tay. H thng s gip bn
bo tr theo di vic bo tr my: thi gian chy, bao lu n k
bo tr.
Mn hnh HMI s cp nht cc thng s lin quan n bo tr
my: gi chy my, thi hn bo tr
KPI Report Tool s ghi nhn v lp bo co.

1.2.4

H thng cn lp bo co KPI phc v bn qun l trong vic lp k

hoch tng th
KPI Report Tool s tng hp cc thng tin v lp bo co

1.2.5

H thng c kh nng m rng trong tng lai cho vic qun l nguyn
vt liu u vo v tn kho
Do hin tai LeGroup c nhiu chng loi my mc khc nhau v
a phn dung phng php iu khin c, nn cha gim st
nguyn liu u vo v tn kho da trn h thng hin ti.
Vic nng cp v mua them cc thit b gim st s tn km
v mt thi gian
H thng s h tr vic gim st sn lng v lng tn kho trn
chuyn qua phng php nhp liu bng tay trn mn hnh HMI

1.2.6

H thng c kh nng m rng v kt ni trong tng lai lm tin

cho vic t ng ha ton nh my v kt ni ton h thng ca
Legroup.

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1.3 Thng tin Bosch Rexroth v nh thu tch hp ca Rexroth

1.3.1

Bosch Rexroth
Chi Nhnh cng ty TNHH Bosch Vit Nam ti TP. HCM
Rexroth Drive & Control Department (DC)

1.3.2

Nh thu tch hp h thng ca Rexroth

Cng ty TNHH Gii Php T ng

2. Gii php ca Bosch Rexroth

2.1 Tng th v phn cng
1 my tnh ch cha mi thng tin sn xut c gi t PLC. X l v
gi thng tin sn xut n cc my tnh trm.
3 my tnh trm v mn hnh chy phn mm SCADA/HMI v KPI.
1 PLC iu khin trung tm v 5 trm tn hiu kt ni tn hiu t cc
my dp. C kh nng m rng trong tng lai, kt ni ton nh my.

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Supervisor room

Director room

IT Server room

Server #1

Client #2

Client #1

New LAN Network

LeGroup Network

PLC x l trung tm v b x l tn hiu vo ra

Factory Floor

Client #3

Trm tn hiu #1

Trm tn hiu #2

Trm tn hiu #3

Trm tn hiu #4

Trm tn hiu #5

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2.2 Tng quan v phn mm

Phn mm SCADA/HMI v KPI l trung tm ca h thng. y l gii php phn
mm bao gm 3 mc chnh:
SCADA: Gim st, iu khin v thu thp thng tin d liu
HMI: Giao din, thng tin my mc
KPI Report: Lp bo co v KPI ca qu trnh sn xut
MES: H thng lp k hoch sn xut, k hoch bo tr my.

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Server #1:

Client

DATA

HMI Screen: Trang tng quan

PLC

HMI Screen: Thng tin my

HMI Screen: MES lp k hoch

HMI Screen: KPI

HMI Screen: Thng bo li

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2.3 Gii thch k thut

2.3.1

Thng tin d liu

Ly cc thng tin cn thit qun l sn xut l my mc
l mc tiu quan trng nht ca d n

2.3.2

SCADA (Supervisory control and data acquisition)

H thng SCADA s ly thng tin, x l v lu tr mi
thng tin.
D liu c lu trong my ch
Trong tng lai in ton m my s c vn dng
lu d liu

2.3.3

HMI (Human machine interface)

Mn hnh giao din gip bn vn hnh, qun l theo di
gim st qu trnh sn xut
3 my trm s dung lm 3 HMI
Trong tng lai cc thit b di ng s c s dng lm
HMI
V d v mt s trang ca HMI

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2.3.4

MES (Manufacturing Execution System)

Dng lp k hoch sn xut cho tng loi sn phm,
ln k hoch bo tr cho tng my
c tch hp vo cc HMI
V d v trang MES trn HMI

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2.3.5

KPI (Key Performance Indicator)

Dng lm cc bng bo co sn xut, KPI ca my
c tch hp vo cc HMI
V d v KPI trn HMI

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2.3.6

Thng bo li
Ghi nhn cc li trong qu trnh sn xut
c tch hp vo cc HMI
V d v Thng bo li trn HMI

2.4 Thi cng dy t cc my n PLC v cc trm tn hiu: i ng k thut ca

LeGroup s chu trch nhim thi cng.
2.5 Thc mc k thut
Cc thc mc ca LeGroup s c t vn v tr li c th.

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3. Tin d n

Thng nht phng

n (Tun 01)

Tha thun hp
ng v t hng
(Tun 01)

LeGroup xc nhn
v Layout v cc
biu mu bo co
(Tun 02)

LeGroup xc nhn
cc mn hnh giao
din (Tun 05)

Chy kim tra xut

cho 5 my (tun 09)

Thi cng phn cng

ti xn LeGroup
cho 85 my (Tun
09-11)

Chy kim tra

chng trnh phn
cng v phn mm
(tun 12)

nh gi v nghim
thu (tun 12-13)

Chy m phng cho

5 my (Tun 08)

4. Bng gi ca Rexroth
Gm 3 mc:
Thit b my tnh: 1 my tinh Server v 3 my client km 3 mn hnh. H
my tnh ny theo chun cng nghip v s c dng trong tng lai
cho cc d n i4.0.
Thit b PLC v 5 trm thu tn hiu t 85 my dp bao gm t in v b
lu in. PLC s c kh nng m rng v kt ni vi in ton m my
dung trong tng lai cho cc d n i4.0
Phn mm SCADA: bao gm: HMI, MES, KPI v Alarm (nh gii thch
mc Phn mm)
o

Thit k theo t yu cu ca LeGroup, thit k m bo s thn

thin v tin li cho bn vn hnh v bn qun l

Xy dng h thng c s d liu

Tch hp cc biu mu ca LeGroup cho vic bo co v lp k

hoch

Thi cng v chy kim tra ti LeGroup

Hun luyn v hng dn vn hnh

Bo dng h thng trong 2 nm

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Page 12 of 12