Professional Documents
Culture Documents
Making Pipe
Making Pipe
Contents
Introduction
Chronology of Chita Works
Location of Chita Works
Tubular Products and Applications
Manufacturing Process and Equipment
1
2
4
6
8
10
12
14
17
18
Small Diameter
Medium Diameter 20
22
23
Reference of Specification
1. ASTM/ASME : Steel Tubes for Heat Transfer (2003)
(1) Chemical Requirements and Tensile Requirements
(2) Test and Examination
2. ASTM/ASME : Steel Pipes for Piping (2003)
(1) Chemical Requirements and Tensile Requirements
(2) Test and Examination
Comparison of Specifications
Marking and Packaging
For Inquiring and Ordering
24
26
28
30
34
38
40
Introduction
Boilers play an important role in various types of plants for the
power and chemical industry. With the progress of these industries,
modern boilers have become larger in size and the temperature, as
well as the pressure, has increased. Therefore, the steel pipes used
within them must be of a higher quality.
Chita Works is one of the world's largest specialized steel pipe mills,
manufacturing high quality steel pipe for boilers and heat
exchangers using integrated processes ranging from raw materials
to final quality control. Using their ample knowledge and
experience, JFE Steel Corporation has installed up-to-date
manufacturing and inspection facilities at Chita Works. Furthermore,
Chita Works includes a fully expanded research division, which is
making vigorous endeavors in research and development to meet
the highly sophisticated needs of the individual users.
JFE Steel strives for the complete satisfaction of its customers and
looks forward to their continued patronage.
Boiler Tubes
HRSG module
Plant piping
1943
1945
1949
1950
1953
1961
1972
1978
1979
1981
1983
Challenge
Chita Works has now become one of the world's leading pipe-
1985
1990
Technology
1991
1993
History
1994
1998
1999
2000
2002
2003
For Obu
Goudo River
North Gate
Higashi
Narawa
Station
1
7
Main
Gate
10
11
13
Asmil
12
5
8
3
6
9
Ishikawa
2-nd Bridge
Export Quay
JR
ay
5
Toyohashi
Mikawa Bay
Morozaki
6
7
8
9
11
12
Pipe mill
Qu
Cape Irako
Kurashiki
stic
South Gate
10
Fukuyama
me
Kinuura Coastal
Indutrial Zone
Toyooka I.C.
Lin
Ise Bay
Shiota
Field
Yahagi River
Kinuura
Bay
Casting shop
Other facility
500 meter
ay
W
Chita Works
keihin
Central Japan
International Airport Taketoyo
JR Tokaido
Line
Handa
se
an
ink
Chita Works
Sh
Handa I.C.
Chiba
Wa
y1
JR
Yokkaichi
ig h
Chita Hall
For Taketoyo
ss
re
Obu
Kiso River
i Ex p
me
To
yo
eto
Nagara River
Do
Tak
Kinuura Port
By Train
JR Line (From Nagoya station)
Take a Tokaido Line train towards Toyohashi and stop at Obu
station.
Change trains to Taketoyo Line. Stop at Higashi-Narawa
station, just in front of Chita Works.
-Total time expected is 1 Hour
13
By Car
4
Energy-related Tubular
Products
[Seamless pipes]
West Works
Medium diameter
seamless pipe mill
Bloom
Billet mill
Smelting
reduction
furnace
: Hot process
: Cold process
Chita Works
East Works
Billet
Small diameter
Seamless pipe mill
Special
pipe mill
Stainless mill
Stainless
steel coil
Stainless flexible
tubing mill
Continuous
casting
[Welded pipes]
Small diameter
ERW pipe mill
3''6''mill
Small diameter
ERW pipe mill
4''mill
Blast furnace
Galvanized pipe
HISTORY pipe
Slab
Medium diameter
ERW pipe mill
Continuous
casting
Medium
Square
(East Works)
(East Works,
West Works)
(East Works,
West Works)
Plate
Rolling rolls
Others
Scuba diving tanks
Medium diameter
ERW pipe mill
Hot coil
FIN TUBE
Square column
Converter
Others
Geothermal power generation,
nuclear power
Automobile parts
Shafts, rods, frames, cylinders,
exhaust manifolds, etc.
Line pipe
Line pipe for transportation of oil,
gas, etc.
(East Works)
General Piping
Water works
City water and sewerage piping,
industrial water piping
Gas piping
Gas lead tubes, gas feed/ support
pipe
Others
Plant piping, office building air
conditioning piping
Low temperature piping
Technology and equipment developed by Chita Works creates high product quality
Product types
Capacity
444,000 tons/year
Equipment
Product
dimensions
1
3
1
3
Boiler tubes
Line pipes
OCTG
Pipes for general structural use
Pipes for machine structural use
Material pipes
Square pipes etc
Capacity
468,000 tons/year
Equipment
Product
dimensions
1
1
2
Mandrel mill
Piercer
Elongator
Plug mill
Manufacturing Flowchart
Seamless pipe production process
Pipe material
(round billet)
Mandrel mill
Piercer
Heating furnace
Reheating
furnace
Elongator
Plug mill
Reeler
Straightening machine
Inspection
Straightening
machine
Heat treatment
[quenching, tempering, normalizing]
(walking beam type)
Sizing mill
(3 stands)
Hydrostatic testing
Eddy current testing,
ultrasonic testing
Marking
&
Coating
Shipping
Magnetic leakage
flux testing
9
Technology and equipment developed by Chita Works creates high product quality
Product types
Carbon steel, alloy steel pipe
Boiler tubes, steel pipes for machine structural use,
pipes for various piping applications
Capacity
60,000 tons/year
Equipment
Non-oxidizing atmosphere
heat treatment furnace
Non-destructive inspection
equipment
Processing and finishing
equipment
Cold drawn pipe equipment
45 ton drum type draw bench
Semi-continuous coating
equipment
2
3
1
1
Product
Outside diameter 15.9-114.3(101.6) mm
dimensions Wall thickness
1.5-13.0 mm
Length
22.3(13.0) m
Note : Figures in parentheses ( ) are for cold drawn pipe.
Principle
of detection
Sensor
Object
Manufacturing Flowchart
Depth
Length
Heat treatment
Magnetic leakage flux testing
Non-oxidizing atmosphere
Normalizing . Tempering
0.20mm
8mm
Crack
Ultrasonic testing
Inspection of
appearance
and dimensions
10
Marking
&
Coating
Straightening machine
Bundling
Shipping
Detective
ability
ET
MLFT
Tube tested
WT
: Stable detection
: Unstable detection
UT
Primary coil
Tube tested
Mother pipe
Reference coil
UT Probe
Magnetizer
WT
Inside pit
Outside pit
Scab
Dent/Rolled in material
Outside
Internal
Inside
Outside
Internal
Inside
Outside
Inside
judgment
11
Technology and equipment developed by Chita Works creates high product quality
480,000 tons/year
Equipment
Pipemaking mill
1
Maximum pipemaking speed: 45 m/min
Welding method: Automatic heat input
controlled high frequency electric
resistance welding(300KHz)
Forming method: Cage roll forming
Breakdown roll forming
Product
dimensions
(pipe)
Product
dimensions
(square column)
Manufacturing Flowchart
ERW pipe production process (Medium diameter ERW pipe)
Edge milling
Ultrasonic testing(UT)
Cage roll forming
Welding
Bead cutting
(inner/outer surfaces)
Cutting
Facing
Cooling
PostAnnealer
Sizing
Steel pipe
Hydrostatic Testing
Cutting
Sizing
Column R
Galvanizing
Inspection
Ultrasonic testing
Line pipe
Marking
&
Coating
Shipping
Thread cutting
Square columns
Product types
Capacity
190,000 tons/year
Equipment
Pipemaking mill
2
Maximum pipemaking speed: 100 m/min
Welding method: Automatic heat input
controlled high frequency or medium
frequency induction heating welding
Forming method: CBR forming
Breakdown roll forming
Product
dimensions
World's largest outer diameter/heaviest wall full cage roll forming (26 inch) mill (Medium diameter ERW pipe mill)
12
13
2. Manufacturing
and Inspection System
Manufacture and inspection are performed by employing
the latest techniques and superb inspection facilities to
meet the highly sophisticated needs of users. The following
special quality control systems have been established for
both seamless and welded pipe.
For seamless pipe :
(1) Employment of the hot dimensional measuring device
for improving dimensional accuracy.
(2) Total length dimensional inspection by using an
ultrasonic automatic outside diameter and wall
thickness measuring device.
(3) Computerization extending from the pipe making line
to product inspection and shipping.
For welded pipe :
(1) Employment of the automatic welding temperature
control system.
(2) Employment of the medium frequency induction
welding process.
(3) Development of the inert gas sealed welding process.
(4) The weld shape microscopic investigation system.
3. Application of Various
Non-destructive Inspections
Ultrasonic Tester
Hydrostatic Tester
14
15
5. Enhancement of Operational
Accuracy by Facility Computerization
16
17
Size Availability
1. Hot Finished Seamless Pipe and Tube
Small Diameter
WT
OD
N.P.S.
mm
inch
0.1
inch
2
0.15
3
0.2
0.3
7
0.35
8
0.45
0.4
10
11
0.5
12
0.55
13
14
0.6
15
0.65
16
0.7
17
18
0.75
0.8
1.0
19
20
25
1.2
1.4
30
35
1.6
40
1.8
45
mm
26.7
5.9
5.0
25.4
3/4
0.25
7.5
5.9
2.3
27.2
1 1/4"
1
33.4
34.0, 34.5
1 1/2"
9.0
7.5
31.8
11.0
2.4
9.1
12.0
38.1
40.0
42.2, 42.7
1 1/4
15.0
12.0
2.6
44.5, 45.0
47.0
48.3, 48.6
1 1/2
2"
13.0
50.8, 51.0
18.0
15.0
52.0, 52.4
54.0
2.9
15.5
57.0, 57.1
60.3, 60.5
2
2 1/2"
63.5
3.3
16.0
65.0
68.1
70.0
20.0
3.4
73.0
2 1/2
3"
76.2, 76.3
80.0
3.6
22.0
82.6
85.0
3
3 1/2"
88.9, 89.1
90.0
3.5
3.9
25.0
95.0, 96.0
3 1/2
4"
101.6
105.0
108.0
110.0
4 1/2"
114.3
4.0
32.0
120.0
5"
127.0
130.0
133.0
135.0
5 1/2"
139.7, 139.8
141.3
32.0
35.0
146.0
6"
152.4
153.7
4.0
159.0
4.5
40.0
165.2
6
168.3
177.8
18
4.0
40.0
Size Availability
Medium Diameter
WT
OD
N.P.S.
inch
mm
7"
177.8
inch
0.2
0.4
0.6
mm
10
15
0.8
20
1.0
25
1.2
1.4
30
35
1.6
40
45
2.0
50
5.0
65
5.5
33.0
193.7
45.0
34.0
194.5
35.0
203.0
37.0
215.0
216.3
50.0
40.0
219.1
232.0
60
2.6
40.0
190.7
8 5/8"
55
2.4
32.0
185.0
2.2
31.0
180.0
187.7
1.8
6.0
55.0
6.3
241.8
41.0
42.0
244.5
245.0
44.0
250.0
46.0
267.4
10
10 3/4"
65.0
47.0
269.9
273.0
52.0
298.5
318.5
12
12 3/4"
6.3
323.8
325.0
55.0
339.7
351.0
14
14"
355.6
7.9
50.0
365.1
65.0
377.0
400.0
55.0
402.0
16
16"
406.4
426.0
9.0
12.0
43.0
45.0
20
21
Size Availability
2. Cold Finished Pipe and Tube (Seamless and Electric-Resistance-Welded)
WT
OD
N.P.S.
mm
inch
mm
5/8"
15.9
0.10
inch
1
0.15
3
0.20
0.30
0.35
8
0.4
10
0.45
11
WT
0.50
12
13
OD
N.P.S.
4.0
17.1
3/8
0.25
4.8
17.3
4.7
19.0
3/4"
19.05
6.5
2.0
21.3
1/2
21.4
5.3
7.5
21.7
23.0
5.7
1.5
25.0
7.7
25.15
1"
6.3
6.6
26.7
3/4
1 1/4
25.4
6.8
27.2
1 1/2
8.0
28.0
2
7.9
1 1/4" 31.8
8.3
33.4
8.3
7.5
30.0
34.0
8.5
2.5
38.0
9.5
10.0
2 1/2
1 1/2" 38.1
42.7
44.5
45.0
2.0
48.3
1 1/2
3 1/2
4
10.5
3.0
48.6
2"
50.8
51.0
11.0
54.0
57.1
60.3
3.5
60.5
2 1/2" 63.5
65.0
67.0
70.0
10
2.5
11.0
13.0
73.0
2 1/2
3"
12
76.2
14
76.3
16
18
82.6
3
3 1/2" 88.9
89.1
4"
101.6
4.0
11.0
3.0
13.0
22
20
22
24
26
0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.80 0.85 0.90 0.95
inch
mm 1
inch
1/2"
mm
12.7
13.8
5/8"
15.9
17.3
3/4"
19.1
21.7
7/8"
22.2
1"
25.4
27.2
1 1/8" 28.6
30.0
1 1/4" 31.8
33.4
34.0
1 1/2" 38.1
40.0
41.3
42.2
42.7
45.0
48.3
48.6
2"
50.8
2 1/3" 54.0
57.0
2 3/8" 60.3
60.5
2 1/2" 63.5
65.0
65.4
70.0
2 7/8" 73.0
75.0
3"
76.2
76.3
82.6
3 1/2" 88.9
89.1
4"
101.6
4 1/2" 114.3
5"
127.0
139.8
141.3
6"
152.4
165.2
6 5/8" 168.3
7" (177.8)
190.7
7 5/8" (193.7)
216.3
8 5/8" 219.1
(241.8)
9 5/8" (244.5)
267.4
10 3/4" 273.1
11 3/4" 298.4
318.5
12 3/4" 323.9
13 3/8" 339.7
14" 355.6
400.0
16" 406.4
18" 457.2
18 5/8" 473.1
500.0
20" 508.0
22" 558.8
600.0
24" 609.6
26" 660.4
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2.3
1.4
3.0
3.2
3.5
3.7
1.0
6.0
3.4
4.0
5.3
6.9
8.0
0.6
9.0
10.0
7.2
0.8
11.0
1.8
12.7
2.0
2.6
14.3
3.0
3.7
16.1
3.9
3.2
3.4
3.8
16.1
4.8
17.5
20.6
17.5
4.0
4.5
4.8
19.1
5.0
5.3
5.6
6.0
22.0
23.8
6.3
23
Reference of Specification
1. ASTM/ASME : Steel Tubes for Heat transfer (2003)
(1) Chemical Requirements and Tensile Requirements
Specification
Grade
Code
Designation
Manufacturing
Method
Chemical Requirements
Heat Treatment
%
Hot Finished
Seamless
Tensile Requirements
(4)
Elongation
GL=2in min %
(L)
(1)
Mn
P
max.
S
max.
Si
Ni
Cr
Mo
other
0.27~0.63
0.035
0.035
Cold Finished
A 178
0.06~0.18
SA 178
0.35
0.80
0.035
0.035
415
255
30
0.27
1.00~1.50
0.030
0.015
0.10
485
275
30
S-C
0.06~0.18
0.27~0.63
0.035
0.035
A 179, SA 179
0.06~0.18
0.27~0.63
0.035
0.035
0.25
A 209
T1
0.10~0.20
0.30~0.80
0.025
0.025
0.10~0.50
0.44~0.65
A, FA, IA, NT
380
205
30
SA 209
T1a
0.15~0.25
0.30~0.80
0.025
0.025
0.10~0.50
0.44~0.65
A, FA, IA, NT
415
220
30
T1b
0.14
0.30~0.80
0.025
0.025
0.10~0.50
0.44~0.65
A, FA, IA, NT
365
195
30
A 210
A1
0.27
0.93
0.035
0.035
0.10
SA, FA, N
415
255
30
SA 210
0.35
0.29~1.06
0.035
0.035
A 213
T2
0.10~0.20
0.30~0.61
0.025
0.025 (2)
SA 213
T5
0.15
0.30~0.60
0.025
T5b
0.15
0.30~0.60
T5c
0.12
0.30~0.60
T9
0.15
T11
T12
A 192, SA 192
0.10
SA, FA, N
485
275
30
0.10~0.30
0.50~0.81
0.44~0.65
415
205
30
0.025
0.50
4.00~6.00
0.45~0.65
FA, IA, NT
FA, IA, NT
415
205
30
0.025
0.025
1.00~2.00
4.00~6.00
0.45~0.65
FA, IA, NT
FA, IA, NT
415
205
30
0.025
0.025
0.50
4.00~6.00
0.45~0.65
(3)
415
205
30
0.30~0.60
0.025
0.025
0.25~1.00
8.00~10.00
0.90~1.10
FA, IA, NT
FA, IA, NT
415
205
30
0.05~0.15
0.30~0.60
0.025
0.025
0.50~1.00
1.00~1.50
0.44~0.65
FA, IA, NT
FA, IA, NT
415
205
30
0.05~0.15
0.30~0.61
0.025
0.025 (2)
0.50
0.80~1.25
0.44~0.65
415
220
30
T17
0.15~0.25
0.30~0.61
0.025
0.025
0.15~0.35
0.80~1.25
0.15
FA, IA, NT
FA, IA, NT
415
205
30
T21
0.05~0.15
0.30~0.60
0.025
0.025
0.50
2.65~3.35
0.80~1.06
FA, IA, NT
FA, IA, NT
415
205
30
T22
0.05~0.15
0.30~0.60
0.025
0.025
0.50
1.90~2.60
0.87~1.13
FA, IA, NT
FA, IA, NT
415
205
30
T23
0.04~0.10
0.10~0.60
0.030
0.010
0.50
1.90~2.60
0.05~0.30
0.20~0.30
(3)
NT
NT
510
400
20
T91
0.08~0.12
0.30~0.60
0.020
0.010
0.20~0.50
0.40
8.00~9.50
0.85~1.05
0.18~0.25
(3)
NT
NT
585
415
20
T92
0.07~0.13
0.30~0.60
0.020
0.010
0.50
0.40
8.50~9.50
0.30~0.60
0.15~0.25
(3)
FA, IA, NT
FA, IA, NT
620
440
20
T5C : 4 C Ti 0.70
T23 : W 1.45~1.75 Cb 0.02~0.08 B 0.0005~0.006
N 0.030 Al 0.030
T91 : Cb 0.06~0.10 N 0.030~0.070 Al 0.040
T92 : W 1.50~2.00 Cb 0.04~0.09 B 0.001~0.006
N 0.03~0.07 Al 0.040
24
25
Reference of Specification
Specified
- No Specified
A 178
SA 178
Flattening
Test
Flaring
Test
Flange
Test
Crush
Test
(2)
(3)
(4)
(5)
Dimensional Tolerance
Hardness
Test max.
(6)
HB
HR
Reverse
Flattening
Test
Hydrostatic
Test
(7)
(8)
B 72
D
A 179, SA 179
S-C
137
B 77
T1
146
B 80
SA 209
T1a
153
B 81
T1b
137
B 77
A 210
A1
143
B 79
SA 210
179
B 89
A 213
T2
163
B 85
SA 213
T5
163
B 85
T5b
179
B 89
T5c
163
B 85
T9
179
B 89
T11
163
B 85
T12
163
B 85
T17
163
B 85
T21
163
B 85
T22
163
B 85
T23
220
B 97
T91
250
C 25
T92
250
C 25
Minimum Expansion of ID %
C-Steels and
Other Ferritic
C-Mo Steels
Alloy Steels
15
21
17
22
19
25
23
30
28
39
38
51
50
68
ID : Inside diameter of the tube (mm)
OD : Outside diameter of the tube (mm)
26
mm
3.43
3.43
Width of Flange
15% of OD
12.5% of OD
10% of OD
Height of Crushed Section mm
19 or until outside folds
are in contact
32
Hardness Test
Rockwell Hardness (HR)
Brinell Hardness (HB) or
Rockwell Hardness (HR)
HR B or C : Rockwell Hardness tester scale.
Wall Thickness
(WT)
WT
Variation
Length (L)
Supplementary
Quality Requirements
(9)
(10)
(11)
(12), (13)
(14)
(15)
A 209
A 192, SA 192
Nondestructive
Test
Outside
Diameter
(OD)
Surface Condition
Intergranular
Corrosion Test etc
mm
Tolerance
0.4,
0.8
0.4,
1.2
0.4,
1.6
mm
S-C & E
OD of Tubes
25.4
25.4
38.1
38.1
50.8
50.8
63.5
63.5
76.2
76.2
101.6
101.6
190.5
190.5
228.6
WT of Tubes
50.8
50.8
(14) Tolerance in Length
OD of Tubes
S - H Tubes
50.8
5,
0
5,
0
50.8
mm
E
18 %
0
mm
E Tubes
5%
Tolerance
0.1
0.15
0.20
0.25
0.30
0.38
0.38,
0.64
0.38,
1.14
mm
Tolerance
0.15
0.25
3.4
3.4
-
0.25
mm
S - C Tubes
3,
0
5,
0
E Tubes
3,
0
5,
0
27
Reference of Specification
2. ASTM/ASME : Steel Pipes for Piping (2003)
(1) Chemical Requirements and Tensile Requirements
Chemical Requirements
Manufacturing
Specification
Grade
Method
Code
Designation
(1)
Mn
P
max.
S
max.
Si
Ni
Cr
Mo
other
Hot Finished
Seamless
Tensile Requirements
(3)
Elongation
min % (L)
A 53
S, E
0.25
0.95
0.05
0.045
0.40
0.40
0.15
0.08
Cu
0.4
330
205
(4)
SA 53
S, E
0.30
1.20
0.05
0.045
0.40
0.40
0.15
0.08
Cu
0.4
SA
415
240
(4)
A 106
0.25
0.27~0.93
0.035
0.035
0.10
0.40
0.40
0.15
0.08
Cu
0.4
330
205
35
SA 106
0.30
0.29~1.06
0.035
0.035
0.10
0.40
0.40
0.15
0.08
Cu
0.4
415
240
30
0.35
0.29~1.06
0.035
0.035
0.10
0.40
0.40
0.15
0.08
Cu
0.4
0.25
0.95
0.035
0.035
SA 135
0.30
1.20
0.035
0.035
A 333
0.30
0.40~1.06
0.025
0.025
N, NQ
N, NQ
SA 333
0.19
0.31~0.64
0.025
0.025
0.18~0.37
3.18~3.82
A 135
485
275
30
331
207
35
SA
414
241
30
N, NQ
380
205
35
450
240
30
0.12
0.50~1.05
0.025
0.025
0.08~0.37
0.47~0.98
0.44~1.01
Cu 0.40~0.75
Al 0.04~0.30
415
240
30
0.30
0.29~1.06
0.025
0.025
0.10
N, NQ
N, NQ
N, NQ
415
240
30
0.19
0.90
0.025
0.025
0.13~0.32
2.03~2.57
450
240
30
0.13
0.90
0.025
0.025
0.13~0.32
8.40~9.60
QT, DNT
QT, DNT
QT, DNT
690
515
22
0.20
0.40~1.06
0.025
0.025
1.60~2.24
Cu 0.75~1.25
435
315
28
0.05
0.12
C b 0.05
Al 0.06
C u 0.15
NQ
NQ
NQ
550
450
22
AN
10
0.20
1.15~1.50
0.035
0.015
0.10~0.35
0.25
0.15
11
0.10
0.60
0.025
0.025
0.35
35.0~37.0
0.50
0.50
Co 0.50
AN
AN
450
240
18
A 335
P1
0.10~0.20
0.30~0.80
0.025
0.025
0.10~0.50
0.44~0.65
380
205
30
SA 335
P2
0.10~0.20
0.30~0.61
0.025
0.025
0.10~0.30
0.50~0.81
0.44~0.65
380
205
30
P5
0.15
0.30~0.60
0.025
0.025
0.50
4.00~6.00
0.45~0.65
FA, IA, NT
FA, IA, NT
415
205
30
P 5b
0.15
0.30~0.60
0.025
0.025
1.00~2.00
4.00~6.00
0.45~0.65
FA, IA, NT
FA, IA, NT
415
205
30
P 5c
0.12
0.30~0.60
0.025
0.025
0.50
4.00~6.00
0.45~0.65
415
205
30
P9
0.15
0.30~0.60
0.025
0.025
0.25~1.00
8.00~10.00
0.90~1.10
FA, IA, NT
FA, IA, NT
415
205
30
P 11
0.05~0.15
0.30~0.60
0.025
0.025
0.50~1.00
1.00~1.50
0.44~0.65
FA, IA, NT
FA, IA, NT
415
205
30
P 12
0.05~0.15
0.30~0.61
0.025
0.025
0.50
0.80~1.25
0.44~0.65
415
220
30
P 15
0.05~0.15
0.30~0.60
0.025
0.025
1.15~1.65
0.44~0.65
FA, IA, NT
FA, IA, NT
415
205
30
P 21
0.05~0.15
0.30~0.60
0.025
0.025
0.50
2.65~3.35
0.80~1.06
FA, IA, NT
FA, IA, NT
415
205
30
P 22
0.05~0.15
0.30~0.60
0.025
0.025
0.50
1.90~2.60
0.87~1.13
FA, IA, NT
FA, IA, NT
415
205
30
P 23
0.04~0.10
0.10~0.60
0.030
0.010
0.50
1.90~2.60
0.05~0.30
0.20~0.30
(2)
NT
NT
510
400
20
P 91
0.08~0.12
0.30~0.60
0.020
0.010
0.20~0.50
0.40
8.00~9.50
0.85~1.05
0.18~0.25
(2)
NT
NT
585
415
20
P 92
0.07~0.13
0.30~0.60
0.020
0.010
0.50
0.40
8.50~9.50
0.30~0.60
0.15~0.25
(2)
NT
NT
620
440
20
28
Heat Treatment
A 0.2
U0.9
A : Annealing
FA : Full annealing
IA : Isothermal annealing
NT : Normalizing and Tempering
N : Normalizing
QT : Quenching and Tempering
DNT : Double normalizing and Tempering
SA : Seam annealing of the welded portion
29
Reference of Specification
Specified
- No specified
30
Flattening
Test
Bending
Test
(2)
(3), (4)
Hardness Test
max.
Dimensional Tolerance
Impact Test
Hydrostatic
Test
Nondestructive
Test
Outside
Diameter
(OD)
(6)
(7)
(8)
HB
HR
(5)
A 53
S, E
(e:0.09)
(Pipe)
SA 53
S, E
(e:0.07)
(Pipe)
A 106
(e:0.08)
(Pipe)
SA 106
(e:0.07)
(Pipe)
(Pipe)
Length (L)
Weight
Supplementary Requirements
(9)
(10)
(11)
(12)
(e:0.07)
A 135
(H=2/3D)
SA 135
(H=2/3D)
A 333
W)
45 C
SA 333
W)
100 C
W)
100 C
W)
45 C
W)
75 C
W)
75 C
10
W)
60 C
Wall Thickness
(WT)
195 C
11
A 335
P1
SA 335
P2
P5
P 5b
P 5c
P9
P 11
P 12
P 15
P 21
P 22
P 23
P 91
250
C 25
P 92
250
C 25
Product Analysis
Transverse Tension Tests
Flattening Test
Metal Structure and Etching Tests
Photomicrographs
Photomicrographs for Individual
Pieces
S7 Alternative Heat Treatment
(Grade T91)
S1
S2
S3
S4
S5
S6
31
Reference of Specification
A 106
SA 106
1-1/2
0.40
1-1/2
0.79
1.59
0.79
18
2.38
0.79
18
26
3.18
0.79
A 135
SA 135
1/8
1-1/2
A 333
SA 333
Minimum Value of
One Specimen
10
10
18
14
10
7.5
14
11
10
6.67
12
10
5.0
10
3.33
10
2.5
1-1/2
0.4
0.8
0.8
0.8
SRL
DRL
12.5
1.6
0.8
10
10
3.5
t/D
-
20
12.5
18
5%
22.5
12.5
18
5%
15
12.5
17.5
12.5
18
2.4
0.8
20
Welded
pipes
18
26
3.2
0.8
20
Seamless
pipes
5%
22.5
12.5
20
Seamless
pipes
5%
15
12.5
Weight
(11)
%
10
3.5
by agreed
2-1/2
1/8
(10)
ES SRL (4.88~6.71m)
ES RL (3.66~6.71m)
12.5
1.0%
L
mm
(9)
12.5
D(NPS)
Size of Specimen
mm
WT
%
(8)
0.40
1% OD
(l+e)
e+t/D
mm
1-1/2
2
A 53
SA 53
OD
NPS
Specification
Code
NPS 12
10
3.5
by agreed
NPS 12
10
5
32
33
Comparison of Specifications
Note / ASTM: American Society of Testing and Materials
ASME: American Society of Mechanical Engineers
(American National Standard)
JIS
: Japanese Industrial Standard
BS
: British Standard
DIN : Beutsche Industrie-Normen
ASME
SA178 A
A179
SA179
A192
SA192
A214
SA214
A556 A2
SA556 A2
A178 C
SA178 C
A210 A1
SA210 A1
A556 B2
SA556 B2
JIS G 3461
STB 340
BS
DIN
3059-P1 320
17175 st 35.8
3059-P2 360
17177 st 37.8
ISO
ABS
ABS D
NK
LRS
DNV
Sec 4-E-TS360
ASTM
A334 1
ABS G
SA178 D
SA210 C
A556 C2
SA556 C2
STBL 380
BS
3603 430LT
DIN
ISO
ABS
NK
LRS
DNV
17173 TTst35N/V
A334 3
SA334 3
STBL 450
3603 503LT
17173 10Ni14
2604
TS43
A334 8
SA334 8
STBL 690
3603 509LT
17173 X8Ni9
2604
TS45
A334 6
SA334 6
17173 26CrMo4
A334 7
SA334 7
17173 11MnNi53
ABS H
STB 410
3059-P2 440
17175 st 45.8
ABS F
3606 440
17177 st 42.8
ABS J
Sec 4-E-TS410-1
17174 11MnNi53
A334 9
A210 C
SA334 1
JIS G 3464
17174 TTst35N/V
3606 320
STB 510
A178 D
ASME
17175 19Mn 5
SA334 9
17173 13MnNi63
17174 13MnNi63
Sec 4-E-TS510
Sec 6 460
Sec 4-E-TS460-1
A334 11
SA334 11
17173 12Ni19
17174 12Ni19
A423 1
SA423 1
(17174 10Ni14)
A423 2
SA423 2
(17174 X8Ni9)
ASME
A209 T1
SA209 T1
A250 T1
SA250 T1
A209 T1a
SA209 T1a
A250 T1a
SA250 T1a
A213 T2
SA213 T2
A250 T2
SA250 T2
A213 T12
SA213 T12
A250 T12
SA250 T12
A213 T11
SA199 T11
JIS G 3462
STBA 12
BS
DIN
ISO
3606 243
17175 15Mo3
2604
TS26
3606 245
17177 15Mo3
2604
TS26
STBA 13
STBA 23
ABS K
NK
LRS
KSTB 12
DNV
Sec 4-E-TS380
ABS L
STBA 20
STBA 22
ABS
17175 14MoV83
3606 620
17175 13CrMo44
2604
TS33
2604
TS32
2604
TS32
3606 621
Sec 4-E-TS440
ABS O
ABS N
KSTB 23
Sec 4-E-TS410-3
SA199 T22
ASTM
ASME
SA210 A1
STFA 10
A209 T1
SA209 T1
STFA 12
A213 T12
SA213 T12
STFA 22
A213 T11
SA213 T11
STFA 23
A213 T22
SA213 T22
STFA 24
A213 T5
SA213 T5
STFA 25
A213 T9
SA213 T9
STFA 26
SA199 T5
STBA 24
3606 622
17175 10CrMo910
2604
TS34
ABS P
Sec 4-E-TS450-2
SA199 T9
DIN
ISO
ABS
NK
LRS
DNV
ASTM
ASME
KA
BS
DIN
ISO
ABS
NK
LRS
DNV
KA-STBA 21
STBA 25
3606 625
2604
TS37
Sec 4-E-TS430
SA213 T5
A213 T9
BS
SA213 T22
A213 T5
JIS G 3467
A210 A1
Sec 4-E-TS410-4
SA213 T11
A213 T22
STBA 26
3059-P2 622-490
2604
TS38
17175 17Mn4
2604
TS39
2604
TS40
A213 T23
SA213 T23
KA-STBA 24J1
A213 T91
SA213 T91
KA-STBA 28
Sec 4-E-TS500
SA213 T9
A209 T1b
SA209 T1b
A250 T1b
SA250 T1b
3059-P2 629-470
17175 14MoV63
A250 T11
SA250 T11
3059-P2 629-590
17175 X20CrMoV12 1
A250 T22
SA250 T22
3059-P2 762
Sec 4-E-TS610
A213 T5b
SA213 T5b
3059-P2 304S51
Sec 4-E-TS690
A213 T5c
SA213 T5c
3059-P2 306S51
A213 T17
SA213 T17
3059-P2 316S52
A213 T21
SA213 T21
3059-P2 316S51
A213 T23
SA213 T23
3059-P2 321S51
A213 T91
SA213 T91
3059-P2 347S51
A213 T92
SA213 T92
3059-P2 215S15
3059-P2 243
3059-P2 620-460
34
ABS M
(=A209T1b)
Sec 4-E-TS450-1
Sec 4-E-TS460-2
Sec 4-E-TS590
35
Comparison of Specifications
ASME
SA53 A
A53 A
JIS G 3454
STPG 370
SA135 A
A135 A
BS
3601 320
3601 360
DIN
1626 ust37.0
1626 st37.0
1629 st37.0
SA53 B
A53 B
STPG 410
3601 430
SA135 B
A135 B
1626 st44.0
1629 st44.0
1626 st52.0
1629 st52.0
ISO
2604
TS4
2604
TW4
2604
TS5
2604
TW5
2604
TS6
2604
TW6
2604
TS9
ABS
NK
LRS
DNV
Sec 4-B-TS360
ASTM
A335 P1
ASME
JIS G 3458
SA335 P1
BS
DIN
STPA 12
Sec 2 360
ABS 8
Sec 3 320
Sec 4-B-TW360
A335 P2
SA335 P2
STPA 20
ISO
17175 15Mo3
2604
TS26
17177 15Mo3
2604
TW26
2604
TS32
2604
TW32
3604 P1 660
Sec 3 360
A335 P12
SA335 P12
STPA 22
3604 P1 620-440
ABS
ABS 6
NK
LRS
DNV
KSTPA 12
ABS 7
17175 13CrMo44
A335 P11
SA335 P11
STPA 23
3604 P1 621
Sec 4-B-TW410
A335 P22
SA335 P22
STPA 24
3604 P1 622
Sec 4-B-TS430
A335 P5
SA335 P5
STPA 25
3604 P1 625
Sec 4-B-TW430
A335 P9
SA335 P9
STPA 26
3604 P1 629-470
Sec 4-B-TS500
Sec 4-B-TW500
Sec 4-B-TS410
2604
TW9
2604
TS10
2604
TW10
2604
TS13
2604
TW13
A335 P15
2604
TS14
Sec 2 490
A335 P21
2604
TW14
Sec 3 460
A335 P91
SA335 P91
A335 P92
SA335 P92
ABS 9
Sec 3 410
Sec 2 460
ABS 11 KSTPA 23
17175 10CrMo910
2604
TS34
2604
TS37
ABS 14
2604
TS38
3604 P1 591
17175 14MoV63
2604
TS33
Sec 2 2-1/2Cr1Mo490
SA335 P15
3604 P1 629-590
17175 X20CrMoV12 1
2604
TS39
Sec 2 1/2Cr1/2Mo1/4V460
SA335 P21
3604 P1 762
2604
TS40
ASME
JIS G 3455
BS
STS 370
DIN
ISO
ABS
1630 st37.4
NK
LRS
DNV
KSTS 38
ASTM
A333 1
STS 410
1630 st44.4
2604
TS15
KSTS 42
STS 480
1630 st52.4
2604
TS18
KSTS 49
A334 1
ASME
SA106 A
A106 A
JIS G 3456
STPT 370
BS
3602 P1 360
DIN
17175 st35.8
ISO
JIS G 3460
SA333 1
STPL 380
BS
3603 430LT
SA334 1
DIN
ISO
17173 TTst35N
ABS
NK
ABS 1L
KLP A
LRS
Sec 4 360
SA106 B
STPT 410
3602 P1 430
17175 st45.8
Sec 4-D-TW6
17174 TTst35N
KLP C
Sec 4-D-TS10
Sec 4-D-TW10
A333 3
SA333 3
STPL 450
3603 503LT
17173 10Ni14
2604 TS43
ABS 4L
KLP 3
Sec 4 3.5Ni440
Sec 4-D-TS43
A333 8
SA333 8
STPL 690
3603 509LT
17173 X8Ni9
2604 TS45
ABS 5L
KLP 9
Sec 4 9Ni690
Sec 4-D-TS45
ABS 4 KSTPT 38
A333 4, A334 3
SA333 4, SA334 3
17173 26CrMo4
ABS 2L
KLP 2
Sec 4 410
Sec 4-D-TS15
ABS 5 KSTPT 42
A333 6, A334 6
SA333 6, SA334 6
17173 11MnNi53
ABS 3L
KSTPT 49
A333 7, A334 7
SA333 7, SA334 7
A333 9, A334 8
SA333 9, SA334 8
17174 10Ni14
17174 X8Ni9
ABS
NK
LRS
DNV
Sec 4-D-TW15
17177 st42.8
SA106 C
A106 C
STPT 480
Sec 4-D-26CrMo4
Sec 4-D-TW43
ABS 6L
17173 13MnNi63
Sec 4 460
17174 11MnNi53
17175 19Mn5
GB 5310, CNB-9
Sec 4-D-TS6
KLP B
17177 st37.8
A106 B
DNV
17173 TTst35V
17174 TTst35V
ASME
Sec 4-D-11MnNi53
17174 13MnNi63
Sec 4-D-TW45
17173 12Ni19
Sec 4-D-13MnNi63
17174 12Ni19
Sec 4-D-12Ni19
36
ASME
KA
A335 P23
SA335 P23
KA-STPA 24J1
A335 P91
SA335 P91
KA-STPA 28
BS
DIN
ISO
ABS
NK
LRS
DNV
37
1. Standard Marking
Classification
300mm
Specification
Grade
Outside
Diameter
Length
Standard Package
Appearance of Package
200mm
MFG No.
200mm
JFE STEEL ASTM A213 T91-S-H 2"x 0.250"x 20' 04-4 12345
1-23456
Hexagonal Form
Wall
Manufacturing
Thickness
Method
200mm
Wire Point
Manufacturing
date
OD
L
HEAT No.
Steel hoop
PP sheet
168.3mm
13.5m
L
8
8m : 4point
13.5m : 6point
2. Standard Packaging
Classification
Standard Package
Hot Finished
or
Cold Finished
Appearance of Package
Bare in bundle
with steel hoops
OD
L
Hexagonal Form
168.3mm
13.5m
OD
L
Steel hoop
Wooden slat
Steel hoop
1500mm pitch
600mm
PP sheet
Hot Finished
168.3mm
13.5m
1500mm
8m : 4point
13.5m : 6point
2000mm
2000mm
2000mm pitch
2000mm
2000mm
Protect under
steel hoops
OD
L
168.3mm
13.5m
Hot Finished
Wooden slat
PP sheet
Bare in loose
(OD
168.3mm)
Wooden slat
Note : The package shall be perform at the option of the manufacturer, unless otherwise specified in the purchase order.
38
39
1. Designation
3. Dimensions
5. Inspection
9. Delivery requirements
2. Specific requirements
(1) Method of manufacture
(Seamless, electric-resistance welded)
(2) Type of manufacture
(Hot-finished or cold drawn)
(3) Type of end finish
Square-cut or beveled*
(*Special requirements on bevel angle and root
face stipulated other than the specification
should be mentioned in the inquiry.)
Threaded & coupled*
(*Requirements different from the specification
should be mentioned.)
40
4. Quantity
Feet, meters or number of lengths
*Delivery allowance should be specified.
7. Marking requirement
When a marking other than that stipulated in the
specification is required, give a detailed description
of such marking.
8. Packaging requirement
Bundled or loose*
(*Any special packaging should be so instructed if
specified other than the specification.)
41
Cat.No.E1E-011-01
http://www.jfe-steel.co.jp/en/
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