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    162 views15 pages

    Jis Z 3841-1997 PDF

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    Awank Msd

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    © All Rights Reserved
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    JS Z 38411997 = Standard qualification procedure en for semi—automatic welding technique S e i This Japanese Industrial Standard shall specify the standard qualification proce- s for Serni-automiatic welding technique by MAG welding, and self-shielded atc welding. .-! e Remarks: Nornhative teferences to this Standard are as follows. HS G 3101 Rolled steels for general structure JIS G 3103 Carbon steel and molybdenum alloy steel plates for boilers and other pressure vessels f MS G 3106 Rolled steels for welded structure JIS G 3136 Rolled steels for building structure JIS G 3445 Carbon steel tubes for machine structural purposes MS G 3454’ Carbon steel pipes for pressure service HIS G 3455 Carbon steel pipes for high pressure service JIS G 3456: Carbon steel pipes for high temperature service MIS G 3461 Carbon steel boiler and heat exchanger tubes HS K 1105 Argon HS K 1106 Liquid carbon dioxide JIS Z 3001 Welding terms JIS Z 3122 Methods of bend test for butt welded joint WS .Z 3312 MAG welding solid wires for mild steel and high strength steel : JIS Z 3313. Flux cored wires for gas shielded and self-shielded metal arc ! welding of mild steel, high strength steel and low temperature | service steel : JIS Z 3316 TIG welding rods and wires for mild steel and low alloy steel Definitions For the main terms uised inthis Standard the definitions in JIS Z 3001 ly, andthe rest of the terms are as follows. i Combined welding. The welding in which initial 1 to 3 passes are performed by ‘TAG-welding, and the subsequent passes are performed by MAG-welding, Test material Plates or pipes prepared for test Test specimen | Welded plate'ér pipe ‘Test piece A piece machinéd to the*specified shape and dimensions from ‘a test’! specimen in order to carry out the bend test 1975— ge —Z 3841 as indicated in Table 1. Table 1 Classification of qualification for welding technique ou Priel Welding method and symtel Division of thickness in ‘i indotioit |ePremueral (amomrecteroe] “ast | Welding pasion Ting owmtined 2 oO welding. | welding Butt Welding | Thin pate ‘Squaregroove | NT pacpostion SN- iF} ofplaes | G2inthicknes) forsingle V a) rove Vertical position (¥) [SN 1V Horizontal pasion (#) Overhead position (0) ‘Medium plate [Single V | Fat position (in hickness) | groave Vertical position (V) Horizontal pesiion (H) Overhead postin (0) NT Fin positon F) | Oveead positon (0) [cris |e A |rrpoacon pointes) |eoore Patron Py Veta pation) Horizontal postion () | Overhead positon (0) Tria positon Veetica position (V) Horizon position (H) Overhead positon (0) Barwaig, | Tninvalipe [Square grove |. N_~ | vz and verily eae [asinwal”— [orsinae'v ised poston @) si-aP ‘tks pore [eon wall sipe | Sinae V Tosti mdverealy |g, (Loin wall taney A | xed postion °) SA~2P ‘rcs Rokabarsly tn vey | x an Som ~ | Fomonaty na sN=aP | So— 2 +. says) Heckvaligpe [Sao orzonally and veal |g, (20 or over in wall | groove. = fixed position (P) SA~3P thicknes) /Horizomally and verily" E f a wpe as sie |s0— 3 Note (!) A; Abacking métel isused. _N; No backing metal is used. 238A Welding method. The methods to weld the test material shall be one of the following jethods. f 1) MAG welding Ae ~ Combined welding _ : {) Selt-shielded arc welding $6.1 The positions to carry out the welding of the. plates shall be flat: position, vertical "position, horizontal position, and overhead position, and the details shall be as given in Fig. 1. a ‘The positions''to carry out the welding of the pipes shall be horizontally fixed position (vertical position welding -and ,overhead. position welding) and vertically fixed position Horizontal magus y & 2 (@) Flat postion e : Vertical & (b) Vertical position (@ Overhead position (©) Horizontal position Fig. 1 Welding position for butt welding of plates § 1977 (a) Horizontally fixed position , Fig.2 Welding position for butt welding of pipes 6 Shape and dimensions of test materials The shape and dimensions of the teste materials shall be as follows. _ (1) The test material of plate shall be classified into, thin plate, imedium plate and thig plate, and the details shall be as given in Figs. 3 to 5. (b) « Vertically fied pos (2) The test material of pipe shall be classified into thin wall pipe, medium wall pipe thick wall pipe, and the details shall be as given in Figs. 6 to 8. —1978— aoe 2, 3841— : Unit : yp f Portion to bediscarded = ¢ ; Face bend Test piece st fs Portion o be discarded 3 a : |} Ss ef Bh j . i 2 — | H { Root bend Test piece | Portion to(be discarded : | ap Approx. 250 z 5 45" max. maa ste \ Not specified] Root face 1.8 min Remarks: The shape of groove shall be of square groove or of single V groove. eye Fig.3 Shape and dimensions of test material for thin plate, and test piece sampling position ~ - 2 1979— 23841 : Unit: mm) e Face bend _ | Test piede a * “} [i] J Postioa fo be discarded” . 3 : a 2 = a Root bend || Test piece ¢| j a i pron wo be dscarded | ‘Approx: 250) _| * 38" max. Inthe case of SA-2 and $8-2 \ Backinig metal i Inthe case of : 1 | SN-2 and SC2 | ney tee = i i 5 | ~ a | 2 Not specified, Root face 3 max. Remarks: The shape of groove shall be single V groove. —71980— Fig. 4 Shape and dimensions of test material for medium plate, and test piece sampling position —Z;3841— Unit: mm Portion to be discarded ~y Af Side bend “Test piece } Porton to be discarded Rootbend 1} |: test piece ei g . = " H - + < Portion to be discarded ‘Side bend = ‘Test piece g tT \ fi Approx. 250 40" max. In the case of i ‘SA-3 and $S-3 : In the case of sQN-3 and SC-3 6 min. (nomi inal) Root face 3 max. nominal) Not specified Root face 3 max Fig.5 Shape and dimensions of test material for, thick plate, and test piece sampling position E =1981— ‘Nominal diameter 100A (*) Schedule 20 49 Comins | I pase 5.0) Notspecitied| Root face 1.6 max. Note (?) When the test material of JIS G 3461 is uséd, the ovter diameter of the pipe shall be 114.3 mm, and the wall thickness shall be 4.5 mm to 5.0 mm. shall be square groove or single V groove. Remarks: The shape of groo shape and dimensions of test material for thin wall pipe, and test piece sampling position - dl Unit : mm Fig. 6 Face bend test piece ‘Vertically Root bead text Teg piece a Approx. 250 ‘Nominal diameter 150A, ‘Schedule 80 oa 8 Inthe case of a q SA-2P and SS-2P ! { 4 t0 6 (naminaly4 imax. \ Root face 3 max Backing mea / [oB9°25[ 3 om ~ In the ease of ro 1 SN-2P and SC-2P $ aj Root face rs : a Ret speciied Remarks: The shape of groove shall be of single V-groove. 2 * Fig. 7 Shape and-dimensions of test material for medium wall pipe, and test piece sampling position =1982— oe ‘Side bend test piece Vertically Root bend test ined” _Piese Root bend oe ge fst ie | aot fia SI ho : ag eK DN 2\4 Se $ [i5/N Side bend test piece % hy « ® ig) ae a NAG “ } v8 bh PVM | Root bend test pi Nominal diameter 200A or 250A 7 Side bend test piece eS a gate Wallick 20 (trina) min. t In the case of « SASP and 88.3P d (nina! inn 10msN Root face 3a Backing metal In thecaseof SN-3P and SCP 7 2 © Root face 3 max. Not specified Remarks: The shape of groove shall be of single V groove. Fig.8 Shape and dimensions of test material for tl wall pipe, and test piece Sampling position 7. Steel products to be used in test TAA Steel products to be used in welding of plates shall be one of the following. q) ay ® @ @), © 7.2 @) $8400 specified in IS G 3101 $B410, SB450 or SB480 specified in JIS.G 3103 SM400A to SM400C or SM490A to SM490C specified in JIS G 3106 SN400A to SN400C, or SN490B or SN49OC specified in JIS .@ 3136 Steel products recognized to be ~ Steel products to be used in wélding of pipes shall be oné of the following. SFKM14A or STKM13A whose tensile strength is not less than 400 N/mm’ specified in DIS G 3445. Sy STPG410 or STPG370 whose TIS G 3454. equivalent to those mentioned above tensile strength is not less than 400 N/mm’ specified in =1983- —2-3841— (3) STS410 or STS370 whose tensile strength is not less than 400 N/mm’ specified in 3455. - ’ (4) STPT410 or STPT370 whose tensile strength is not Jess than 400 N/mm’ specified #4 JIS G 3456. (8) STB410 specified in JIS G 3461. - (6) Steel products recognized to be equivalent to those mentioned above~ in 7.1 or 7.2 above. 8 Welding consumables to be used in test 8.1 The welding wire to be used in MAG welding shall be one of the following. (1) Welding wize in compliance with YGW11 to YGW17 specified in JIS Z 3312. (2) Welding wire in compliance with YFW-C430X, YFW-CS00X, YFW-C50DX, YE €502X, YFW-CS50GX, -YFW-A430X, YFW-ASOOX, YFW-ASODX, YFW-A502X 6 YFW-ASOGX specified in JIS Z 3313. 4 (3) Welding wires recognized to be equivalent to those mentioned above. 8.2 The welding rod to be used in TIG welding shall be either of the following. (1) Welding rods in compliance with YGTSO specified in JIS Z 3316. (2) Welding rods recognized to be equivalent to the welding rod mentioned above. $502X or YFW-S50GX specified in JIS Z 3313. (2) Welding wires recognized to be equivalent to the welding wire mentioned above.” 9 Gas to be used in test 9.1 The gas to be used in MAG welding shall be either of the following. AvOnMe § as (1) Gas specified in JIS K 1106, ot thixture Of gases specified in JIS K 1105 MAU HAS F 1106. 5 chr ate, ‘The mixing ratio of argon with carbon dioxide gas is not specified. ree (2) Gas recognized to be equivalent to the gas mentioned above. “9.2 ‘THe gas to be used in TIG welding shall be as follows. (1) Gas in'compliance with JIS K 1105. “H1984— oremrymsemnmmnoeesonercinenarsnnanneessonesgtnna —Z 3841— Gas recognized to be equivalent to the gas mentioned above. 5 pat E449. Welding equipment to be used in test The welding equipmient and accesséry efuip’! tn Mie ued in the test are not pectic, : me ‘Various treatment (such as heat treatment, pening, end forming of beads) shall not be performed on the test materials, test specimens, or fest pieces during the test. 0) The test material shall be prepared so that the angular distortion after welding does not ‘exceed 5° by the preset distortion method or the restraint method. In the vertical welding and the Horizontal welding, the vertical direction and the right-to-left direction of the test. material shall not be changed until the welding is completed after starting the welding. 5 mee 11.3 Welding of pipes (2) Im the welding of the thin’ wali pipes, the test material shall be fixed horizontally as indicated in Fig. 2 (a) using an appropriate method, and the parts A, B, C as indicated in Fig. 6 shall be welded. The-point A shall be located right below the horizontal axis. ‘Then, the test material shall be fixed vertically as indicated'in Fig. 2(b), and the parts of A, D, Cas indicated in Fig. 6 shall be welded. The welding order for the horizontal or vertical direction is not specified. However, in welding by horizontal position or vertical position, the upper direction to lower, and/or left direction to right, vice versa, of the test material shall not be changed until each welding is, completed after starting the welding. (2) In the welding of the medium and thick wall pipes, the test material shall be fixed horizontally as indicated in Fig. 2 (a) using an appropriate method, and the parts AB,and AD as indicated in Figs. 7 and 8 shall be welded. The point -A shall be located right below the horizontal axis. Then, the test material shall be fixed vertically as indicated in Fig. 2(b), and the parts BCD as indicated in Figs. 7 and 8 shall be welded. The welding , may be started either at thé point B or the point D. The Welding oriet for the horigpatal or vertical direction is not specified. However, the upper direction to lower and the direction’ to left, vice versa, in the’ horizontal position or vertical position of the test, matétial shall not be changed until each welding is completed after starting the welding. 11.4 Combined welding The height of the ‘weld metal of the, TIG welding’ shall not exceed 6.0 mm from the bottom surface of the test specimen. 7 12 ‘Method for judgment 12.1 Judgment shall be made by the appearance test and the bend test. —1985— ~Z, 3841—~ 12.2 Appearance test . 12.2.1, The appearance test shall be carried out for the test specimen. 12.2.2 In the appearance test, the following items shall be evaluated visually or by at measurement. “ (1) Shape of bead (2) Condition of the starting point and the finishing point of the welding (3) Condition of penetration of the back Side (in a case where no'backing metal is used)’ (4) Condition of overlap, widercut and pit (5) Deformation 12.3 Bend test 2 by the kind of the joint and the division of the thickness. ‘Table 2” Nutiiber of Test Pieces 7” Division of thickness Number of Kind of joint Fiat Kind of bend test | Numbers Spann Face bend test | But welding of plates | yn state — ~ Root bend test ; Face bend test Medi’ platé . ae Root bend test : = ” Root bend test ; Thick plate a ‘Side bend test Butt welding of pipes |__Thin wall pipe, Root bend test rel il Face bend test cate Root bend test Root bend test - “Thick wall pi : be ‘Side bend test 12.3.2 The bend test piece shall’be prepared fiom thé test specimen sampled a8 iiied i ‘Figs, 3 to 8 and finished to the dimensions as indicated in Fig. 9. Howe ver, when tb specimen is gas-cut to piepare the bend test piece, not Iéss than’ 3mm of the test spec shall be cut out from the cut edges.” ~ 12.3.3 In the bend test, defects on the outer surface. of the test piece which is ben compliance with JIS Z 3122 shall be measiired and evaluated. 10D * sitstaat of the test piece. 12.3.5 The bend angle in the bend test shall be:180*. —1986— 40. A Bi innetiaah i |

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