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A

C
Index

Aisin Warner
03-70, 03-71/L, 03-72L/LE.......8
30-40LE, 30-42LE, 30-80, 30-80LE.......12
50-40LE, 50-42LE (AF14, 20, 22).......17
A130L, A131L, A132L.......22
A140, A141, A142.......24
A20.......26
A210, MX17.......28
A240 Series.......30
A350E.......15
A440F, A442F.......38
A540, A541E.......40
A650E.......43
AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII).......20
U140E & U140F.......32
U240E & U241E.......34
U340E & U341E.......36
Allison
AT540, 543, 545.......48
MT644, 654 PHASE 1/2.......52
Audi
01N.......423
087, 089.......405
097.......411
AutomotiveProducts
AP MKII.......58
BMW
6HP19.......526
6HP26.......530
ZF5HP24.......511
ZF 3HP22, 4HP22H & EH.......461
ZF 4HP24.......471
ZF 5HP18.......479
ZF 5HP19.......483
ZF 5HP30.......521
Borg Warner
BW35TA.......66
BW35 & BW40.......62
BW37TB.......68
BW55.......70
BW65 & BW66.......72
Model 8 & Model 12.......76
BTR
72LE, 74LE, 93LE, 97LE.......80
85, 91, 95.......84
Chrysler
45RFE.......90
A404, A413, A470, A670.......106
A500, 42RH, etc.......94
A518, 46RH, 46RE.......100
A604, 40TE, 41TE.......110
A606 (42LE).......116
A618, 47RH, 47RE.......100
TF6, A904.......94
TF8, A727.......100

Revision 22/10/2003

Index

A
C
Citroen
AL4.......381
Daewoo
4T40E.......232
AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII).......20
ZF 4HP14.......437
ECVT
Fiat.......291
Nissan.......291
Subaru.......291
Fiat
ECVT.......291
Ford
01P & 099.......427
4F27E ( Ford Focus).......122
4R44E, 4R55E, 5R55E.......132
5R55N.......136
5R55W.......140
A4LD.......126
AOD.......144
AODE, 4R70W.......148
ATX.......154
AX4N.......162
AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up.......156
C3.......166
C4, C5.......170
C6.......174
CD4E.......176
CTX, Van Doorne CVT.......182
E40D, 4R100.......186
F4EAT.......279
G4A-EL, G4A-HL, GF4EAT.......281
JF506E.......287
General Motors
325, 325-4L.......250
440T4 (4T60).......236
4L30E, AR25 & AR35.......205
4L80E.......223
4T40E, 4T45E.......232
4T60E (M13).......240
4T80E.......244
Saturn TAAT.......248
TH125 & TH125C.......197
TH180.......201
TH200, TH200C.......209
TH200-R4 (MW9).......211
TH250, TH350, TH350C.......215
TH400 (3L80E).......219
TH700-R4 (4L60), 4L60E.......227
Honda
2 Speed.......253
3 Speed.......255
4 Speed 2 Shaft.......257
4 Speed 3 Shaft.......263

Index

A
C

Hyundai
A4AF1/2 & A4BF1.......355
F4A-41, F4A-42, F5A42.......343
Filter Identification.......338
KM170, KM171, KM172, F3A21, F3A22.......347
KM175, KM176, KM177, F4A21, 22 & 23.......351
KM Series 3 Speed FWD.......347
KM Series 4 Speed FWD.......351
Planetary Identification.......341
Isuzu
AW30-80.......12,14
Jaguar
6HP19.......526
6HP26.......530
722-600.......331
JF506E.......287
ZF5HP24.......511
Jatco
3N71B, 4N71B, N4A-EL.......273
F3A.......277
F4A-EL.......279
G4A-HL, G4A-EL, GF4EAT.......281
JF403E.......285
JF404E.......431
JF506E.......287
RE0F05A ECVT SUBARU, NISSAN & FIAT.......291
RE4F04A/V, JF4A-EL.......295
RE4R01A, RE5R01A, MAZDA R4A-EL.......297
RE4R03A.......301
RL3F01A, RN3F01A.......303
RL4F02A, RE4F02A/V.......305
RL4F03A/V, RE4F03A.......308
Lexus
A341E.......12
A350E.......15
A650E.......43
Mazda
F3A.......277
Jatco F4A-EL.......279
Jatco G4A-EL, G4A-HL, GF4EAT.......281
JF506E.......287
N4A-EL.......273,274
R4A-EL.......297
Mercedes
4 Bolt Pan (1970-1980) 722-000, 722-100, 722-200.......321
722-3, 722-4, 722-5 (6 Bolt Pan).......325
722-600.......331
ZF 4HP20.......457

Index

A
C
Mitsubishi
03-71, 03-72L.......8
A340E.......12
F4A-41, F4A-42, F5A42.......343
F4A-51, F5A-51.......345
KM170, KM171, KM172, F3A21, F3A22.......347
KM175, KM176, KM177, F4A21, 22 & 23.......351
KM Filter Identification.......338
KM Planetary Identification.......341
R4A-51, V4A-51, V5A-51.......357
W4A-32, F/W4A33-1, F4A33EU.......361
Nissan
3N71B, 4N71B.......273
ECVT (Micra).......291
RE4F04A/V, JF4A-EL.......295
RE4R01A, RE5R01A.......297
RE4R03A.......301
RL3F01A, RN3F01A.......303
RL4F02A, RE4F02A/V.......305
RL4F03A/V, RE4F03A.......308
Opel
4L30E (AR25, AR35).......205
AF13, AF17, AF13 MKII.......20
AF14, AF20, AF22.......17
Peugeot
AL4.......381
ZF 4HP20.......457
Renault
4139.......365
4141.......367
50-42LE.......17
AD4.......369
AD8.......373
AR4.......377
DPO.......381
MB1, MB3.......385
MJ1, MJ3.......387
ZF 4HP20.......457
Rover
CVT (Rover & Volvo).......399
G4, L4, L5.......257
JF403E.......285
JF506E.......287
Saturn
TAAT.......248
Seat
01M.......419
01P & 099.......427
JF404E.......431
JF506E.......287
Subaru
4EAT (4 Speed) 2WD & 4WD.......310
4EAT 1999 Up.......314
ECVT (Justy).......291
M41 (3 Speed) 2WD & 4WD.......318
Suzuki
2 Speed.......391

Index

A
C

Technical Manuals
Toyota
A130 Series.......22
A140 Series.......24
A20 Two Speed.......26
A240 Series.......30
A340E, A340H, A341E.......12
A40 Series.......8
A440F, A442F.......38
A540, A541E.......40
A650E.......43
U140E & U140F.......32
U240E & U241E.......34
U340E & U341E.......36
Transfer Cases
Borg Warner Model 1350/1354.......536
Borg Warner Model 1356.......538
Borg Warner Model 1361.......540
Borg Warner Model 44-05.......542
Borg Warner Model 4406.......544
Borg Warner Model 4407.......546
Borg Warner Model 4408.......548
Borg Warner Model 4462.......550
Borg Warner Model 4472.......552
New Process Model 208.......554
New Process Model 231, 233, 241, 242, 243.......556
New Process Model 249.......558
Volkswagen
010, 087, 089.......405
01M.......419
01P & 099.......427
095 & 096.......407
098.......415
JF404E (Polo).......431
JF506E.......287
Volvo
03-70, 71,71L,71LE,72,72L,.......10
30-43LE, A341E.......12
AW50-40/42LE.......17
CVT (Rover & Volvo).......399

Index

A
C
ZF
3HP22, 4HP22H, EH & A.......461
4HP14.......437
4HP18.......441
4HP18E.......445
4HP18FLA.......449
4HP18FLE.......453
4HP20.......457
4HP22HL.......467
4HP24.......471
4HP24A.......475
5HP18.......479
5HP19.......483
5HP19 FL.......488
5HP19 FLA.......495
5HP19 HL.......501
5HP19 HLA.......506
5HP24.......511
5HP24A.......516
5HP30.......521
6HP19.......526
6HP26.......530

A
C
Aisin Warner

AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES


4 SPEED RWD (Electronic & Hydraulic Control)

A
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8

AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES


4 SPEED RWD (Electronic & Hydraulic Control)

A
C
9

AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES


4 SPEED RWD (Electronic & Hydraulic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

HOW TO FIND TRANSMISSION TYPE FROM


TRANSMISSION TAG OR CASE I.D.
CASE I.D. .................................... TYPE
03-51 ........................................... A40D
03-55 ........................................... A40
03-56 ........................................... A41
03-70 ........................................... AW70
03-70L ......................................... A42DL
03-71 Toyota................................ A43D/AW71
03-71 Mitsubishi .......................... A44D
03-71E......................................... A43DE
03-71L ......................................... A43DL
03-71LE....................................... A43DE
03-71LE....................................... A46DE
03-72 ........................................... A44D
03-72L ......................................... A44DL
03-72LE Excluding Suzuki .......... A44DE
03-72LE Suzuki Vitara................. A43DE
03-75 ........................................... A43

YEARS

QTY

PART NO

RUBBER COMPONENTS

A40 SERIES IDENTIFICATION


3A
3A
NI

Front Pump to Case D Ring ........ To-79


Front Pump to Case O Ring ........ 79-ON
Overdrive Housing to Case
O Ring ......................................... 77-ON

4A
5H

Front Pump Seal ......................... All


Extension Housing Toyota
(58mm x38mm x 11mm)) ............ All
Extension Housing Vauxhall
Also Volvo with Ball Race in
Ext Housing (55mm x 42mm)...... 82-ON
Extension Housing Volvo ............ 77-ON
Extension Housing
Shogun & Pajero ......................... 88-ON

1
1

BW55.GAS02
A43.OR01

A43.OR02

BW55.MCS01

A43.MCS01

1
1

A43.MCS02
BW35.MCS02

A43.MCS03

A43.SRK01

SEALS

5H
5H
5H

KITS
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit

Overhaul Volvo 03-70/71


Non L/Up (Transtec).................... 79-ON
Overhaul Kit 4 Speed
Non Lock Up A40D, 42D,
43D, AW70, AW71 (Bryco) .......... 79-ON
Overhaul Kit 4 Speed
Lock Up A43, 44, 45,
DL, DE, 45F (Transtec) ............... 82-ON
Overhaul All Non L/Up
(Transtec) .................................... 77-ON
Gasket & Rubbert
4 Speed Non Lock Up ................. 79-ON
Valve Body Gasket
A40D ........................................... 77-85
Valve Body Gasket
AW 03-70/71 Non Lock-up .......... 79-ON
Valve Body gasket
71L, 72L & DL Lock-up................ 82-ON
valve Body Gasket
72LE & DE Electronic Control ..... 82-ON

A43.OHK01

A43.OHK03

A43.OHK02

A43.OHK04

A43.GSK01

A43.GK04

A43.GK01

A43.GK02

A43.GK03

GASKETS
1H
1H
2H

Pan Gasket (Cork) ...................... All


Pan Gasket (Fibre) ...................... All
Extension Housing ..................... 77-ON

NI

FILTER GASKETS
Filter A40 ..................................... 72-ON
Filter A42DL, 43DL, 44DL ........... 81-ON
Filter A42D, 43D,
AW70, AW71 ............................... 80-ON
Filter DE Models.......................... 82-ON

NI

VALVE BODY GASKETS


A43DL Lock-up Upper ................. 81-ON
A43DL Lock-up Lower ................. 81-ON
Volvo Non Lock-up Upper ........... 79-ON
Volvo Non Lock-up Lower ........... 79-ON

1
1
1

BW55.GAS01
BW55.GAS10
BW55.GAS03

1
1

A43.GAS09
A43.GAS10

1
1

A43.GAS08
A43.GAS11

1
1
1
1

A43.GAS04
A43.GAS05
A43.GAS07
A43.GAS06

SEALING RINGS
Kit

Sealing Ring Kit 4 Speed ............ 77-ON

FRICTION PLATES
20C Forward Clutch C1
(125mm OD x 2.30mm x 24T) .... 78-ON 3-4
20C Forward C1 (5 Plate Clutch)
(125mm OD x 2.00mm x 24T)..... 85-ON
5
22C Direct Clutch C2
(125mm OD x 2.30mm x 24T)..... 78-ON 2-3
32D Intermediate B1
(125mm OD x 2.30mm x 24T)..... 78-ON 1-3
24D Intermediate B2
(125mm OD x 2.30mm x 24T)..... 78-ON 2-3
24D Intermediate B2
(125mm OD x 2.00mm x 24T)..... 85-ON 2-3
26F Low & Reverse B3
(125mm OD x 2.30mm x 16T)..... 78-ON 4-5
28B Overdrive Clutch C0
(125mm OD x 2.30mm x 24T)..... 78-ON 1-2
30B Overdrive Brake B0
(125mm OD x 2.30mm x 24T)..... 78-81
2-3
30B Overdrive Brake B0
(140mm OD x 1.70mm x 33T)..... 82-ON
3
30B Overdrive Brake
(140mm OD x 2.30mm x 44T)..... 78-81-ON 3

10

BW55.FRP01
A43.FRP01
BW55.FRP01
BW55.FRP01
BW55.FRP01
A43.FRP01
BW55.FRP02
BW55.FRP01
BW55.FRP01
A130.FRP02
A140.FRP02

Revision 04/07/02

AISIN WARNER 03-70, 71,71L,71LE,72,72L,73LE & TOYOTA A40 SERIES


4 SPEED RWD (Electronic & Hydraulic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

STEEL PLATES
21C Forward C1
(100mm ID x 1.70mm x 8 Short T)
.................................................... 78-ON
21C Forward C1
(100mm ID x 2.00mm x 8 Short T)
.................................................... 80-ON
23C Direct C2
(100mm ID x 1.70mm x 8 Short T)
.................................................... 78-ON
23C Direct C2
(100mm ID x 2.00mm x 8 Short T)
.................................................... 81-ON
33C Intermediate B1
(100mm ID x 1.80mm x 8 Long T)
.................................................... 78-ON
25C Intermediate B2
(100mm ID x 1.80mm x 8 Long T)
.................................................... 78-ON
25C Intermediate B2
(100mm ID x 2.30mm x 8 Long T)
.................................................... 85-ON
27C Low & Reverse B3
(100mm ID x 1.80mm x 15T) ...... 78-ON
29B Overdrive Clutch C0
(100mm ID x 1.70mm x 8 Short T)
.................................................... 78-81
29B Overdrive Clutch C0
(100mm ID x 2.00mm x 8 Short T)
.................................................... 78-ON
31B Overdrive Brake B0
(100mm ID x 1.80mm x 8 Long T)
.................................................... 78-80
31B Overdrive Brake B0
(115mm ID x 2.00mm x 7T)........ 81-ON
31B Overdrive Brake B0
(115mm ID x 2.30mm x 7T)........ 84-ON
35B Pressure Plate OD Brake ............ 78-ON

YEARS

QTY

PART NO

CABLES & SUNDRY PARTS


Kit
NI
3-4 BW55.STP01
NI
3-4 A43.STP03

NI
NI

2-3 BW55.STP01
NI
2-3 A43.STP03
NI

Cable Repair Kit .......................... 72-ON


Pressure Cable (Volvo)
Models 357, 412,483 & 502 ........ All
Pressure Cable (Volvo)
Models(233, 248 & 310 ............... All
Pressure Cable (Volvo)
Model 371 ................................... All
Pressure Cable (Volvo)
Model 449 ................................... All
Pressure Cable (Volvo)
Mods 319, 322, 356, 359, 411,
415, 417, 449, 481, 482, 484 ...... All
Pressure Cable (Volvo)
Model 284 ................................... All

BW65.CABKIT

A43.CAB02

A43.CAB10

A43.CAB11

A43.CAB12

A43.CAB18

A43.CAB21

A43.CAB22

A43.CAB23

A43.CAB27

A43.CAB32

1
1
1
1

A43.CAB33
A43.CAB34
A43.CAB39
A43.CAB44

A43.CAB47

1
1

A43.FL01
A43.FL02

A43.MAN01

2-3 BW55.STP03
NI
3-4 BW55.STP03
NI
3

A43.STP04

4-5 BW55.STP02

NI
NI
NI

2-3 BW55.STP01

A43.STP03

NI
NI
NI
NI

Pressure Cable (Volvo)


Mod 418, 642, 643, 659, 660,
684, 681 ...................................... All
Pressure Cable
(Toyota Space Cruiser) ............... All
Pressure Cable (Volvo)
Model 532, 533, 534 ................... All
Pressure Cable
Isuzu Piazza Turbo(864/1090) .... All
Pressure Cable
Isuzu Piazza Non Turbo(965/1095
Pressure Cable Shogun V6 Petrol
Pressure Cable Toyota Previa.....
Pressure Cable Pajero Diesel .....
Pressure Cable Pajero
(47.50mm x 54.50mm) ................

2-3 BW55.STP03

HARD PARTS

2-3 A43.STP01
2-3 A43.STP02
1 A43.PP01

NI
NI

Output Flange Volvo (97mm OD)


Output Flange Volvo (87mm OD)

BUSHES
NI
40A
47H
47H
46H
46H

Bush Kit ....................................... 77-ON


Front Pump All............................. 77-ON
Extension Housing Toyota........... 77-ON
Extension Housing Volvo ............ 77-ON
Case Repair (Haydon) ................ 77-ON
Case Repair (ACL Tool) .............. 77-ON

1
1
1
1
1
1

A43.BK01
BW55.BUS01
A43.BUS01
BW35.BUS11
A43.BUS04
A43.BUS05

A43.FIL04

A43.FIL01

1
1
1

A43.FIL02
A43.FIL03
A43.FIL05

SPECIAL ITEMS
NI

FILTERS
72H Filter A40D .................................. 78-ON
74H Filter All D Models Escept A40D
AW70, 71 Non Lock-up ............... 81-ON
73H Filter All DL, DF
71L & 72L Models........................ 82-ON
75H Filter All DE & 72LE Models ........ 83-ON
NI A47DE Filter (Hi Ace) .................. 95-ON

ELECTRICAL COMPONENTS
NI
NI
NI

Solenoid Overdrive Shift ............. 78-ON


Shift Solenoid Set LE Models...... 82-ON
TCC Solenoid LE Models ............ 82-ON

1
1
1

A43.SOL01
A43.SOL02
A43.SOL03

11

Rebuild Manual (ATSG) ..............

A
C

TOYOTA A340E, A340H, A341E, A343F, ISUZU AW30-80LE


4 SPEED RWD & 4WD (Electronic & Hydraulic Control)

12

TOYOTA A340E, A340H, A341E, A343F, ISUZU AW30-80LE


4 SPEED RWD & 4WD (Electronic & Hydraulic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit
Kit
Kit
Kit
Kit
Kit
Kit

Banner Kit (Volvo 960)


(Overhaul Kit Withl Frictions........ All
Overhaul Kit
(Not Land Cruiser)....................... 85-ON
Overhaul Kit (A343F)
(Land Cruiser95-On & A350E 96-97)
Overhaul Kit (A343F)
(Land Cruiser 2000 On) ..............
Overhaul Kit
(Lexus &Volvo 960) ..................... 91-ON
Overhaul (Transfer Case)............ 85-94
Valve Body Gasket (A341E)........ All

A341E.BAK01

A340.OHK01

A340.OHK03

A340.OHK04

1
1
1

A341E.OHK01
A340.OHK02
A341E.GK01

GASKETS
NI
NI
NI
NI
NI

Pan Gasket (All) .......................... 85-ON


A343F V.B. Gasket Upper ........... 95-97
A343F V.B. Gasket Lower ........... 95-97
A343F V.B. Gasket Upper ........... 98-ON
A343F V.B. Gasket Lower ........... 98-ON

1
1
1
1
1

A340.GAS01
A343.GAS02
A343.GAS03
A343.GAS04
A343.GAS05

RUBBER COMPONENTS
5A

Pump to Case O Ring................ All

A340.OR01

SEALS
10A Pump Seal................................... 85-ON
12E Extension Housing 2WD ............. 85-ON
12E Extension Housing A341E
Lexus........................................... 90-ON
NI Adaptor Housing (4WD Jeep) ..... All
NI Manual Shaft Seal ....................... 85-ON
NI A343F Adapter Housing
(62mm x 48mm x 8mm) .............. 95-ON

YEARS

QTY

PART NO

STEEL PLATES

1
1

BW55.MCS01
A43.MCS01

1 A43.MCS02
1 A340.MCS02
2-3 A130.MCS03
1

A343.MCS02

17A Overdrive Direct Clutch


(105mm ID x 3.00mm x 24T) ...... 1985
17A Overdrive Direct Clutch
(105mm ID x 2.00mm x 24T) ...... 85-ON
17A Overdrive Direct Clutch
(105mm ID x 2.50mm x 24T) ...... 92-ON
19A Overdrive Brake (145mm ID
x 2.00mm x 6 Notched Teeth) ..... 85-ON
19A Overdrive Brake (145mm ID
x 2.00mm x 4 Notched Teeth) ..... 92-ON
21B Direct
(105mm ID x 3.00mm x 6T) ........ 85-ON
21B Direct
(105mm ID x 2.30mm x 6T) ........ 85-ON
21B Direct
(105mm ID x 4.00mm x 6T) ........ 87-88
21B Direct (Supra Notched)
(105mm ID x 1.80mm x 6T) ........ 93-ON
23B Forward
(105mm ID x 2.00mm x 8T) ........ 85-ON
23B Forward
(105mm ID x 2.30mm x 8T) ........ 92-ON
23B Forward
(105mm ID x 1.70mm x 8T) ........ 85-ON
25D Intermediate
(105mm ID x 1.80mm x 16T) ...... 85-ON
25D Intermediate
(105mm ID x 2.50mm x 16T) ...... 85-ON
27E Low & Reverse
(110mm ID x 1.80mm x 15T)....... 85-ON
NI Transfer Clutch Direct
(115mm ID x 1.8mm x 29T)......... 85-ON
NI Transfer Case Low
(145mm ID x 1.80mm x 10T) ...... 85-ON
NI Transfer Case Front Drive
(115mm ID x 1.80mm x 29T)....... 85-ON

1-2 A340.STP01
1-2 A340.STP10
1

A340.STP19

2-4 A340.STP02
4

A340.STP17

3-4 A340.STP05
1-4 A340.STP03
3

A340.STP11

A540.STP11

A340.STP04

A340.STP16

A130.STP01

A340.STP08

A340.STP06

A340.STP07

A340.STP12

A340.STP13

A340.STP12

A340.BAN01

BW55.BUS01

A340.BK01

A340.FIL01

A340.FIL03

A340.FIL02

A341E.FIL02

A340.FIL04

A343.FIL01

A343.FIL02

FRICTION PLATES
NI Friction Kit (Volvo) ....................... All
16A Overdrive Clutch
(125mm OD x 2.10mm x 32T)..... 85-ON
18A Overdrive Brake
(165mm OD x 2.10mm x 24T)..... 85-ON
20B Direct
(130mm OD x 2.10mm x 40T)..... 85-ON
22B Forward
(125mm OD x 2.00mm x 40T)..... 95-ON
22B Forward Non Turbo
(125mm OD x 2.10mm x 40T)..... 85-ON
22B Forward Turbo/Volvo
(125mm OD x 1.70mm x 40T)..... 85-ON
22B Forward
(125mm OD x 1.90mm x 40T)..... 90-ON
24D Intermediate Brake
(130mm OD x 2.00mm x 32T)..... 85-ON
26E Low & Reverse
(130mm OD x 1.70mm x 32T)..... 85-ON
NI Transfer Clutch Direct
(145mm OD x 1.60mm x 44T)..... 85-ON
NI Transfer Case Low Brake
(175mm OD x 1.60mm x 53T)..... 85-ON
NI Transfer Case Front/Drive
(145mm OD x 1.60mm x 44T)..... 85-ON

A340.FRK01

A340.FRP01

BANDS
30B Band ............................................ 85-ON

3-5 A340.FRP02
4

A340.FRP03

5-6 A340.FRP04
3-5 A340.FRP05
6

BUSHINGS
550A Front Pump Bush...................... 85-ON
NI
Bush Kit
(A340/E/F, 341E, V4AW3) ........ All

A340.FRP10

FILTERS
5-6 A340.FRP11
4-5 A340.FRP06
6

A340.FRP07

A340.FRP08

A340.FRP09

A340.FRP08

40E Filter (2WD Ex Jeep) ................... 85-ON


40E Filter
(4WD 11 Bolt Not Jeep) .............. 85-ON
40E Filter
(Jeep, Isuzu Trouper etc) ............ 87-ON
40E Filter A341E
(Lexus & Volvo 960) .................... 91-ON
40E Filter A340F
(9mm Pick Up Spout) .................. 91-ON
40E Filter A343F
(20mm Pick Up Spout) ................ 95-ON
40E Filter A340E/A343F
(Land Cruiser/Trooper)................ 98-ON

13

Revision 11/2004

TOYOTA A340E, A340H, A341E, ISUZU AW30-80LE


4 SPEED RWD & 4WD (Electronic & Hydraulic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

ELECTRICAL COMPONENTS
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

Speed Sensor
(2 Prong 1 Bolt) ...........................
Speed Sensor
(With Y Clamp & 254mm Wire)..
Rotor For Speed Sensors ...........
Shift Solenoid
(Pair Not Lexus orVolvo) .............
Shift Solenoid A341E
(Single Lexus & Volvo OEM) .......
Lock Up Solenoid
(Not Lexus or Volvo)....................
Lock Up Solenoid A341E
(Lexus & Volvo EOM) ..................
Solenoid Set (3 Solenoids)
Toyota A340E ..............................
Water Temp Sensor (Pajero 2.8 TD)
Rear Speed Sensor (Trooper)
(Grey 3 Pin Srew In)....................

A340.ELE01

1
1

A340.ELE02
A340.ELE03

A340.SOL01

A340.SOL05

A340.SOL02

A340.SOL03

1
1

A340.SOL04
A340.ELE06

A340.ELE05

1
1
1
1

A340.OWC01
A340.OWC02
A340.PIS01
A340.PUM01

A340.PL01

A340.DRU01

A340.DRU02

HARD PARTS
800C
801D
802D
803A
804A

Intermediate OWC Assy ........... All


Low OWC Assy......................... All
Intermediate Piston & Spring Assy
Pump Assembly ........................ All
Planetary - Overdrive & Shaft
(23 Tooth Pinion)....................... 85-ON
805A Overdrive Clutch Drum
(With 33T Sun Gear 2 Plate) .... All
805A Overdrive Clutch Drum
(Volvo/Lexus With 33T Sun
Gear & VSS Ring)..................... All

SPECIAL ITEMS
NI
NI
NI

Manual ATSG (30-80LE)...........


Manual ATSG (Jeep AW4) ........
Converter Drive Plate
(3.1Ltr TD Trouper) ................... 92-97

A340.MAN01
A340.MAN02
1

A340.FP01

14

YEARS

QTY

PART NO

TOYOTA A350E

A
C

5 SPEED RWD (Electronic Control)

Illustration to
Follow

15

TOYOTA A350E

5 SPEED RWD (Electronic Control)


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

KITS
Kit

Overhaul Kit ................................ 96-97

A340.OHK03

METAL CLAD SEALS


NI
NI

Front Pump ................................. 96-97


Extension Housing ...................... 96-97

NI

Forward
(125mm OD x 1.90mm x 40T)..... 96-97
Second Brake
(130mm OD x 2.00mm x 32T)..... 96-97
Direct
(130mm OD x 2.10mm x 40T)..... 96-97
Low & Reverse
(130mm OD x 1.70mm x 32T)..... 96-97
Overdrive Clutch
(125mm OD x 2.10mm x 32T)..... 96-97
Overdrive Brake
(165mm OD x 2.10mm x 24T)..... 96-97

1
1

BW55.MCS01
A343.MCS02

A140.FRP01

A340.FRP06

A340.FRP03

A340.FRP07

A340.FRP01

A340.FRP02

A340.STP16

A340.STP05

A340.STP08

A340.STP06

A340.STP07

A340.STP10

A340.STP01

A340.STP17

FRICTION PLATES
NI
NI
NI
NI
NI

STEEL PLATES
NI
NI
NI
NI
NI
NI
NI
NI

Forward
(105mm ID x 2.30mm x 8T) ........ 96-97
Direct
(105mm ID x 3.00mm x 6T) ........ 96-97
Second Brake
(105mm ID x 1.80mm x 16T) ...... 96-97
Second Brake
(105mm ID x 2.50mm x 16T) ...... 96-97
Low & Reverse
(110mm ID x 1.80mm x 15T)....... 96-97
Overdrive Clutch
(105mm ID x 2.00mm x 24T) ...... 96-97
Overdrive Clutch
(105mm ID x 3.00mm x 24T) ...... 96-97
Overdrive Brake (145mm ID
x 2.00mm x 4 Notched Teeth) ..... 96-97

16

Revision 08/08/02

AW50-40/42LE (AF14,20,22)

A
C

4 SPEED FWD (Electronic Control)

17

AW50-40/42LE (AF14,20,22)
4 SPEED FWD (Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

Kit
Kit
Kit
Kit

Overhaul Kit AF14, 20, 22


(Bryco) ........................................ 91-ON
Overhaul Kit AF14, 20, 22
(Transtec) .................................... 91-ON
Overhaul Kit AF14 & 20
(Precision) ................................... 91-ON
Overhaul Kit AF22 Ecotec
(Precision) ................................... 97-ON

AF20.OHK01

AF20.OHK02

AF20.OHK03

AF22.OHK01

GASKETS
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

Valve Body Cover Gasket


AF14, 20, 22 ................................ 91-ON
Valve Body Rear Spacer Plate
Lower Gasket (AF18/20) ............. 91-ON
Valve Body Rear Spacer Plate
Upper Gasket (AF18/20) ............. 91-ON
Valve Body Gasket Main
Lower .......................................... 91-ON
Valve Body Gasket Main Upper
Except 2.0 Ecotec/V6 .................. 91-ON
Valve Body Gasket Main Upper
2.0 Ecotec/V6 Only ..................... 91-ON
Valve Body Gasket (Ecotec)
1.8/2.0 Litre V Ident ..................... 91-ON
Valve Body Gasket (Ecotec)
1.8/2.0 Litre V Ident ..................... 91-ON
Valve Body Gasket (Ecotec)
1.8/2.0 Litre V Ident ..................... 91-ON
Valve Body Gasket (Ecotec)
1.8/2.0 Litre V Ident ..................... 91-ON

AF20.GAS10

AF20.GAS01

AF20.GAS02

AF20.GAS03

AF20.GAS04

AF20.GAS05

AF20.GAS06

AF20.GAS07

AF20.GAS08

AF20.GAS09

RUBBER COMPONANTS
10A Pump to case O Ring................. 91-ON

AF20.OR01

1
2
2

BW55.MCS01
TH125.MCS02
AF20.MCS02

SEALS
20A Converter Seal All ....................... 91-ON
21E Driveshaft Seal (GM)................... 91-ON
21E Driveshaft Seal (Volvo)................ 92-ON

40D C3 (Underdrive) OEM


(107mm OD x 1.70mm x 34T)..... 91-ON
40D C3 (Underdrive) AF25 V6 Only
(114mm OD x 1.75mm x 34T) ..... 96-ON
NI 4WD Transfer clutch.................... 89-ON

QTY

PART NO

AF20.FRP11

4 AF20.FRP05
AR AF20.FRP58

STEEL PLATES
31A Steel Plate B1 Brake
(107mm x 1.80mm x 8T) ............. 91-ON
33A Steel Plate B2 (2nd Brake)
(160mm 10 Teeth) ....................... 91-ON
37C Steel Plate C1 (Forward)
(138mm 12 Teeth) ....................... 91-ON
35B Steel Plate B3 (Low & Rev)
(160mm 15 Teeth) ....................... 91-ON
39C C2 Clutch (Direct)
(107mm x 1.80mm x 12T) ........... 91-ON
41D Steel Plate C3 Clutch
(107mm x 1.80mm x 8T) ............. 91-ON
41D Steel Plate C3 Clutch V6
(107mm x 1.80mm x 18T) ........... 97-ON
NI 4WD Transfer clutch.................... 89-ON
42C Pressure Plate C1 (3.60mm)....... 91-ON
42C Pressure Plate C1 (3.80mm)....... 91-ON
42C Pressure Plate C1 (4.00mm)....... 91-ON
43C Pressure Plate C2 (3.60mm)....... 91-ON
43C Pressure Plate C2 (3.80mm)....... 91-ON
43C Pressure Plate C2 (4.00mm)....... 91-ON
44A Pressure Plate B1 (3.50mm) ....... 91-ON
45A Pressure Plate B2 (3.60mm) ....... 91-ON
46B Pressure Plate B3 (3.80mm) ....... 91-ON
47D Pressure Plate C3 (3.60mm)....... 91-ON
47D Pressure Plate C3 (3.80mm)....... 91-ON
47D Pressure Plate C3 (4.00mm)....... 91-ON
NI Cushion Spring B3 Brake ............ 91-ON

AF20.STP01

3-4 AF20.STP02
4

AF20.STP03

5-6 AF20.STP04
4

AF20.STP05

AF20.STP01

4
AR
Sel
Sel
Sel
Sel
Sel
Sel
Sel
Sel
Sel
Sel
Sel
Sel
1

AF20.STP06
AF20.STP58
AF20.PP01
AF20.PP08
AF20.PP09
AF20.PP10
AF20.PP05
AF20.PP06
AF20.PP02
AF20.PP03
AF20.PP04
AF20.PP11
AF20.PP07
AF20.PP12
AF20.DIA03

AF20.BAN01

BANDS
60D B4 Band ...................................... 91-ON

FILTERS

FRICTION PLATES
NI Friction Kit (AF14 & AF20) .......... 91-ON
30A B1 (2nd Coast) AF14,20, 22
(107mm OD x 1.70mm x 34T) .... 91-ON
30A B1 (2nd Coast) OEM
(107mm OD x 1.70mm x 34T) .... 91-ON
32A B2 (2nd Brake) AF14,AF20
(160mm Grooved 33 Teeth) ........ 91-ON
32A B2 (2nd Brake) Smooth V6 Only
(160mm OD x 1.75mm x 40T)..... 91-ON
32A B2 (2nd Brake) OEM
(160mm OD x 1.70mm x 40T)..... 99-ON
34B B3 (Low & Rev) AF14,AF20
(160mm x 1.70mm x 33 Teeth).... 91-ON
34B B3 (Low & Rev) AF14,AF20
(160mm x 1.70mm x 33 Teeth).... 91-ON
38C C2 (Direct) AF14,AF20
(107mm OD x 1.70mm x 34T)..... 91-ON
38C C2 (Direct) OEM
(107mm OD x 1.70mm x 34T)..... 91-ON
36C C1 (Forward) AF14,AF20
(138mm OD x 1.70mm x 46T)..... 91-ON
40D C3 (Underdrive) AF14,AF20
(107mm OD x 1.70mm x 34T)..... 91-ON

YEARS

FRICTION PLATES Cont...

KITS AW50-40/41/42LE (AF18, AF20)

AF20.FRK01

AF20.FRP01

AF20.FRP11

55E
55E
NI
NI

NI
3-4 AF20.FRP06
NI
3-4 AF20.FRP07
NI
AF20.FRP03
NI
4

AF20.FRP13
NI

AF20.FRP01
NI

AF20.FRP11

AF20.FRP04

AF20.FRP01

1
1
AR
AR

AF20.FIL01
AF20.FIL02
AF20.FIL03
AF20.FIL04

ELECTRICAL COMPONENTS

3-4 AF20.FRP02

Filter AF14, 20 ............................. 91-ON


Filter AF22 V6 ............................. 96-ON
Valve Body Filter (Large)............. 91-ON
Valve Body Filter (Small) ............. 91-ON

NI
NI

1-2/3-4 & 2-3 Shift Solenoid


(AF14, AF20) ............................... 91-96
1-2/3-4 Shift Solenoid
(AF20/AF22)................................ 96-ON
2-3 Shift Solenoid to 99GW528637
(AF20/AF22 ................................. 96-99
2-3 Shift Solenoid From 99GW528638
(AF20/AF22 ................................. 99-ON
Lock Up Solenoid
(AF14, AF20 & AF22) .................. 91-ON
Neutral Control Solenoid
(AF20/AF22)................................ 96-ON
Speed Sensor (Input) .................. 91-ON
Speed Sensor (Output) ............... 91-ON

AF20.SOL01

AF20.SOL05

AF20.SOL01

AF20.SOL04

AF20.SOL02

1
1
1

AF20.SOL03
AF20.ELE01
AF20.ELE02

Revision 15/07/02

18

AW50-40/42LE (AF14,20,22)
4 SPEED FWD (Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

THRUST WASHERS & BEARINGS


71C Thrust Plate C1/C2 Drum
to End Cover (Drum Side) ........... 91-ON
70E Thrust Plate C1/C2 Drum
to End Cover (Cover Side) .......... 91-ON
73A Thrust Washer Pump (Plastic)91-ON
72C Thrust Bearing C1/C2 Drum
to End Cover ............................... 91-ON

AF20.THW01

1
1

AF20.THW02
AF20.THW03

AF20.TOR01

1
1
1

AF20.CAS01
AF20.CAS02
AF20.DRU01

AF20.DRU02

HARDWARE
80E
80E
95C
95C

End Cover (Volvo) 50-42LE ........ 92-ON


End Cover (Cavalier)................... 91-ON
C1/C2 Drum (Reconditioned) ...... 91-ON
Uprated C1/C2 Drum Assy
(50-40/50-42 With Piston) ........... 91-ON

TORQUE CONVERTERS
NI
NI
NI
NI
NI
NI

1.6 Litre Cavallier ........................ 91-ON


2.0 Litre Non-Ecotec 4 Foot ........ 91-ON
2.0 Litre V6 Ecotec 6 Foot........... 91-ON
Saab 900 ..................................... 92-ON
Saab 95 2.3 Turbo 50-43LE ........ 92-ON
2.0 Litre V6 Cavalier.................... 91-ON

1
1
1
1
1
1

AF14.TC01
AF20.TC01
AF20.TC02
AF20.TC03
AF20.TC05
AF22.TC01

19

YEARS

QTY

PART NO

AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII)

A
C

4 SPEED FWD (Electronic Control)

20

AW60-40LE (AF13) AW60-42LE (AF17/AF13 MKII)


4 SPEED FWD (Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS AW60-40/42-LE (AF13)


Kit
Kit
Kit
Kit
Kit

Overhaul AF13/60-40LE
(Transtec) .................................... 92-ON
Overhaul AF13/60-40LE
(Precision) ................................... 92-ON
Overhaul AF17/60-41SN
(Precision) ................................... 99-ON
Shaft Sealing Ring ...................... 92-ON
Valve Body Gasket Kit
(AF17 - AF13 MKII) ..................... 99-ON

AF13.OHK01

AF13.OHK02

1
1

AF13.OHK04
AF13.SRK01

AF13.GK01

GASKETS & RUBBER COMPONENTS


Kit
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

Valve Body Gasket Kit


(AF17& AF13 MKII) ..................... 99-ON
Valve Body Gasket ...................... 92-ON
Valve Body Gasket ...................... 92-ON
Valve Body Gasket ...................... 92-ON
Valve Body Gasket ...................... 92-ON
Valve Body Gasket Main
(60-41 Ecotec)............................. 98-ON
Valve Body Gasket Main
(60-41 Ecotec)............................. 98-ON
Valve Body Gasket Small
(60-41 Ecotec)............................. 98-ON
Valve Body Gasket Small
(60-41 Ecotec)............................. 98-ON
Valve Body Gasket Small
(60-41 Ecotec)............................. 98-ON
Valve Body Gasket End Plate
(60-41 Ecotec)............................. 98-ON
Valve Body Gasket Side
(60-41 Ecotec)............................. 98-ON
Pump to Case O Ring................ 92-ON

1
1
1
1
1

AF13.GK01
AF13.GAS02
AF13.GAS03
AF13.GAS04
AF13.GAS05

AF13.GAS06

AF13.GAS07

AF13.GAS08

AF13.GAS09

AF13.GAS10

AF13.GAS11

1
1

AF13.GAS12
AF13.OR01

YEARS

QTY

PART NO

STEEL PLATES
33B B2 (Low & Reverse)
(144mm ID x 1.60mm x 15T) ...... 92-ON
35C C0 (Overdrive)
(119mm ID x 1.80mm x 36T)....... 92-ON
39C C1 (Forward Clutch)
(119mm ID x 1.85mm x 20T)....... 92-ON
39C C1 (Forward ClutchAF13MKII/AF17)
(119mm ID x 1.85mm x 20T)....... 98-ON
37C C3 (Coast Clutch)
(104mm ID x 1.80mm x 16T) ...... 92-ON
37C C2 (Direct Clutch) AF13MKII/AF17
(114mm ID x 1.80mm x 15T)....... 98-ON
31A C2 (Direct Clutch)
(104mm ID x 1.80mm x 6T) ........ 92-ON

AF13.STP04

AF13.STP01

AF13.STP05

AF13.STP07

AF13.STP03

AF13.STP06

AF13.STP02

PRESSURE PLATES
41C
41C
41C
40C
40C
40C
40C
42C
42C
42C
43A
44B

C0 (Overdrive) 3.60mm x 36T..... 92-ON


C0 (Overdrive) 3.80mm x 36T..... 92-ON
C0 (Overdrive) 4.00mm x 36T..... 92-ON
C3 (Coast) 3.20mm x 16T ........... 92-ON
C3 (Coast) 3.60mm x 16T ........... 92-ON
C3 (Coast) 3.80mm x 16T ........... 92-ON
C3 (Coast) 4.00mm x 16T ........... 92-ON
C1 (Forward) 3.60mm ................. 92-ON
C1 (Forward) 3.80mm ................. 92-ON
C1 (Forward) 3.40mm ................. 92-ON
C2 (Reverse) ............................... 92-ON
B2 (Low/Reverse) ....................... 92-ON

Sel
Sel
Sel
Sel
Sel
Sel
Sel
Sel
Sel
Sel
1
1

AF13.PP01
AF13.PP02
AF13.PP03
AF13.PP05
AF13.PP06
AF13.PP07
AF13.PP08
AF13.PP09
AF13.PP10
AF13.PP11
AF13.PP12
AF13.PP13

AF13.FIL01

1
1

AF13.BAN01
AF13.BAN02

FILTERS
55E Filter ............................................ 92-ON

BANDS
60A B1 Band (AF13) .......................... 92-98
60A B1 Band (AF13MKII/AF17) ......... 98-ON

SEALS
20A
21E
22E
22E

Converter Seal ............................ 92-ON


Drive Shaft Seal (L.Hand) ........... 92-ON
Drive Shaft Seal (R.Hand)........... 92-97
Drive Shaft Seal (R.Hand)........... 98-ON

1
1
1
1

BW55.MCS01
AF13.MCS02
AF13.MCS02
AF13.MCS03

SHAFT SEALING RINGS


Kit

Shaft Sealing Ring ...................... 92-ON

AF13.SRK01

ELECTRICAL COMPONENTS
NI

FRICTIONS
32B B2 (Low & Reverse)
( 160mm OD x 1.70mm x 33T).... 92-ON
34C C0 (Overdrive Clutch)
(142mm OD x 1.75mm x 51T)..... 92-ON
38C C1 (Forward Clutch)
(142mm OD x 1.75mm x 51T)..... 92-ON
38C C1 (Forward Clutch)AF13MKII/AF17
(142mm OD x 1.70mm x 51T)..... 98-ON
30A C2 (Direct Clutch)
(126mm OD x 1.85mm x 44T)..... 92-98
30A C2 (Direct Clutch)AF13MKII/AF17
(133mm OD x 1.85mm x 44T)..... 98-ON
36C C3 (Coast Clutch)
(126mm OD x 1.70mm x 44T) .... 92-ON

NI
4

AF20.FRP03
NI

AF13.FRP01
NI

AF13.FRP01
NI

AF13.FRP06

1-2/3-4 Shift Solenoid


(AF13/AF13MKII/AF17)............... 92-ON
2-3 Shift Solenoid
(AF13/AF13MKII/AF17)............... 92-ON
Lock Up Solenoid (On Off Type)
(AF13) ......................................... 92-ON
Lock Up Solenoid (PWM Type)
(AF13MKII/AF17) ........................ 99-ON
Neutral Control Solenoid
(AF13 MKII/AF17) ....................... 99-ON

AF13.SOL01

AF13.SOL01

AF13.SOL02

AF13.SOL04

AF13.SOL06

AF13.PIS01

AF13.LI01

NI
2

AF13.FRP02

AF13.FRP05

AF13.FRP03

HARD PARTS
800C Piston 'C1' AF17/AF13MKII ...... 99-ON

SPECIAL ITEMS
NI

25

'Z' Link (Man. Valve to Detent).. 92-ON

Revision 10/2004

TOYOTA A130L, 131L & 132L

A
C

3 SPEED FWD (Hydraulic Control)

22

TOYOTA A130L, 131L & 132L


3 SPEED FWD (Hydraulic Control)

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

Kit

Overhaul Kit A130 ....................... 83-ON

A130.OHK01

Kit

Gasket & Rubber A130 ............... 85-ON

A130.GSK01

1C

Pan Gasket ................................ 83-ON

A130.GAS01

3A
NI

Pump O Ring............................... 83-ON


Sealing Tube
(Intermediate Brake to Case) ...... 83-ON

50A Intermediate Overrun


(25mm Wide)............................... 83-ON

52C Filter A130, 140 ........................... 83-ON

RUBBER COMPONENTS
1

A130.OR01

A140.TU01

SEALS
1

PART NO

A130.BAN01

A140.FIL01

THRUST WASHERS & BEARINGS


60A Thrust Washer
(Stator to Direct Drum) ................ 83-ON
61A Thrust Washer
(Direct to Forward Drum) ............ 83-ON

A140.THW02

A140.THW03

A140.PL01

BW55.MCS01

HARD PARTS

FRICTION PLATES
20A Direct Clutch
(125mm OD x 1.70mm x 40T)..... 83-ON
22A Forward Clutch Plain
(125mm OD x 1.70mm x 40T)..... 83-ON
24B Intermediate Brake
(140mm OD x 1.70mm x 33T)..... 83-ON
26B Low & Reverse
(140mm OD x 1.70mm x 33T)..... 83-ON

QTY

FILTERS

GASKETS

10A Converter Seal ............................ 83-ON

YEARS

BANDS

KITS

73B Rear Planetary


(4 Pinoin x 45.75mm High).......... 83-ON
2-4 A130.FRP01
2-4 A130.FRP01
2-3 A130.FRP02
5-6 A130.FRP02

SPECIAL ITEMS
NI

STEEL PLATES
21A Direct Clutch
(105mm ID x 1.8mm x 8T) .......... 83-ON
23A Forward Clutch
(105mm ID x 1.8mm x 8T) ......... 83-ON
25B Intermediate Brake (wide Spline)
(115mm ID x 1.80mm x 12T)....... 83-ON
27B Low & Reverse Brake (Narrow Spline)
(115mm ID x 1.80mm x 12T)....... 83-ON

Rebuild Manual (ATSG) .............. 83-ON

A130.MAN01

3-4 A130.STP01
3-4 A130.STP01
3-4 A130.STP03
4-5 A130.STP04

BUSHES
NI Bush Kit ....................................... 83-ON
39A Pump Body.................................. 83-ON

1
1

A140.BK01
BW55.BUS01

23

Revision 15/07/02

TOYOTA A140, 141 & 142

A
C

4 SPEED FWD (Electronic & Hydraulic Control)

24

TOYOTA A140, 141 & 142

4 SPEED FWD (Electronic & Hydraulic Control)


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit

Overhaul Kit A140E,L, 141E ....... 83-ON

A140.OHK01

Kit

Gasket & Rubber A140 ............... 83-ON

A140.GSK01

GASKETS
1A

Pan Gasket ................................ 83-ON

A130.GAS01

RUBBER COMPONENTS
3A
NI

Pump O Ring............................... 83-ON


Sealing Tube
(Intermediate Brake to Case) ...... 83-ON

YEARS

QTY

PART NO

STEEL PLATES

A130.OR01

A140.TU01

21A Direct Clutch


(104mm ID x 1.80mm x 8T) ........ 83-ON
23B Forward Clutch
(104mm ID x 1.80mm x 8T) ........ 83-ON
25B Intermediate Brake (Wide Spline)
(117mm ID x 1.80mm x 12T)....... 83-ON
27C Low & Reverse Brake
(117mm ID x 1.80mm x 12T)....... 83-ON
29C Overdrive Direct Clutch
(104mm ID x 1.80mm x 8T) ........ 83-ON
29C Overdrive Direct Clutch
(104mm ID x 1.80mm x 24/20T)96-ON
31C Overdrive Brake
(117mm ID x 1.80mm x 12T)....... 83-ON
31C Overdrive Brake
(143mm ID x 1.80mm x 12T) ...... 86-ON
31C Overdrive Brake Camry Only
(143mm ID x 2.50mm x 12T) ...... 91-ON

A130.STP01

A130.STP01

3-4 A130.STP03
5-8 A140.STP02
2

A130.STP01

A140.STP01

3-4 A140.STP02
6

A140.STP03

A540.STP07

1
1

A140.BK01
BW55.BUS01

A130.BAN01

A140.FIL01

BUSHES
Kit Bush Kit ....................................... 83-ON
39A Pump Body.................................. 83-ON

SEALS
10A Converter Seal ............................ 83-ON
NI Axle Shaft
Left & Right (Camry) ................... 86-ON

BW55.MCS01

A140.MCS02

BANDS
50A Intermediate Overrun
(25mm Wide)............................... 83-ON

FRICTION PLATES
20A Direct Clutch
(125mm OD x 1.70mm x 40T)..... 83-ON
20A Direct Clutch
(125mm OD x 1.90mm x 40T)..... 86-ON
22B Forward Clutch Plain
(125mm OD x 1.70mm x 40T)..... 83-ON
24B Intermediate Brake
(140mm OD x 1.70mm x 33T)..... 83-ON
24B Intermediate Brake
(140mm OD x 1.90mm x 33T)..... 87-ON
26C Low & Reverse Brake
(140mm OD x 1.70mm x 33T)..... 83-ON
26C Low & Reverse Brake (Celica)
(140mm OD x 1.50mm x 33T)..... 93-ON
28C Overdrive Direct Clutch
(125mm OD x 1.70mm x 40T)..... 83-86
28C Overdrive Direct Clutch
(125mm OD x 1.90mm x 40T)..... 86-ON
30C Overdrive Brake (Smooth)
(140mm OD x 1.70mm x 33T)..... 83-86
30C Overdrive Brake
(164mm OD x 1.90mm x 24T)..... 86-ON

A130.FRP01

A140.FRP01

A130.FRP01

A130.FRP02

A140.FRP03

A130.FRP02

A140.FRP04

A130.FRP01

A140.FRP01

A130.FRP02

A140.FRP02

FILTERS
52A Filter A130, 140 ........................... 83-ON

THRUST WASHERS & BEARINGS


60A Thrust Washer
(Stator to Direct Drum) ................ 83-ON
61B Thrust Washer
(Direct to Forward Drum) ............ 83-ON

A140.THW02

A140.THW03

ELECTRICAL COMPONENTS
NI

Shift Solenoid (Pair) .................... 83-ON

A340.SOL01

A140.DRU01

A140.PL01

HARD PARTS
72A Direct Drum ................................. 83-ON
73C Rear Planetary
(4 Pinoin x 45.75mm High).......... 83-ON

SPECIAL ITEMS
NI
NI

25

Rebuild Manual (ATSG) ..............


Pressure Control Valve Boost Sleeve
(Large Ratio) ...............................

A140.MAN01
1

A140.VA01

Revision 12/2003

TOYOTA A20

A
C

2 SPEED RWD (Hydraulic Control)

Illustration
to
Follow

26

TOYOTA A20

2 SPEED RWD (Hydraulic Control)


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

KITS
Kit

Overhaul Kit A20 ......................... 70-ON

A20.OHK01

GASKETS

RUBBER COMPONENTS

SEALS
Front Pump Seal A20 ........................... 70-ON

A20.MCS01

FRICTION PLATES
High Clutch........................................... 70-ON
Reverse Clutch..................................... 70-ON

2-3 A20.FRP01
3-4 A20.FRP02

STEEL PLATES
High Clutch........................................... 70-ON
Reverse Clutch..................................... 70-ON

4 A20.STP01
3-4 A20.STP02

BANDS
Low Band (Relined Only) ..................... 70-ON

A20.BAN01

A20.FIL01

FILTER
FILTER ................................................. 70-ON

27

Revision 19/07/02

A210, MX17

A
C

SUZUKI SWIFT 89-98, DIAHATSU CHARADE 88-92

Illustration
to
Follow

28

A210, MX17

SUZUKI SWIFT 89-98, DIAHATSU CHARADE 88-92


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

KITS
Kit

Overhaul A210, MX17


Suzuki Swift................................. 85-ON

NI

Pan Gasket ................................. 85-ON

NI

Band ............................................ 85-ON

NI

Filter ............................................ 85-97

NI

Foward & Direct


(125mm OD x 1.70mm x 40T)..... 85-97
Low & Reverse
(140mm OD x 1.70mm x 33T)..... 85-97

A210.OHK01

A210.GAS01

A210.BAN01

A210.FIL01

A130.FRP01

A130.FRP02

A130.STP01

A130.STP04

GASKETS

BANDS

FILTERS

FRICTION PLATES
NI

STEEL PLATES
NI
NI

Forward & Direct


(105mm ID x 1.80mm x 8T) ........ 85-97
Low & Reverse
(115mm ID x 1.80mm x 12T)....... 85-97

SPECIAL ITEMS
NI

Repair Manual (ATSG) ................

A210.MAN01

29

Revision 19/07/02

A240 Series

A
C

4 SPEED FWD (Hydraulic & Electronic Control)

35

30

A240 Series

4 SPEED FWD (Hydraulic & Electronic Control)


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit
Kit
Kit

Overhaul Kit A240E/L,


A241E/L, A243L, 244E ................ 85-ON
Overhaul Kit
A245E, A246E, A247E ................ 93-ON
Transfer Case Kit A241H............. 88-ON

A240.OHK01

1
1

A245.OHK01
A540.OHK03

GASKETS
1A
1A

Pan Gasket A240, 241, etc ......... 84-ON


Pan Gasket A245, 246, 247 ........ 93-ON

1
1

A240.GAS01
A245.GAS01

RUBBER COMPONENTS
3A

Pump O Ring............................... 84-ON

A130.OR01

Converter Seal.......................... 83-ON


Diff Seal Left hand (2.49mm OD)
(241L, 241E, 243L & 247E) ...... 85-ON

BW55.MCS01

A240.MCS04

21A Direct Clutch


(104mm ID x 1.80mm x 8T) ........ 85-ON
23B Forward Clutch
(104mm ID x 1.80mm x 8T) ........ 85-ON
25C Intermediate Brake (Wide Spline)
(117mm ID x 1.80mm x 12T)....... 85-ON
27D Low & Reverse Brake
(125mm ID x 1.80mm x 12T) ...... 93-ON
27D Low & Reverse Brake (Narrow Spline)
(115mm ID x 1.80mm x 12T)....... 85-92
33E Underdrive Clutch
(140mm ID x 1.80mm x 20T) ...... 85-ON
35E Underdrive Brake
(80mm ID x 1.80mm x 8T) .......... 85-92
35E Underdrive Brake
(87mm ID x 1.80mm x 8T) .......... 93-ON
NI 4WD Differential AWD
(140mm ID x 1.80mm x 20T) ...... 88-92

Kit Bush Kit ....................................... 85-ON


39A Pump Body.................................. 85-ON

PART NO

A130.STP01

A130.STP01

A130.STP03

A240.STP05

A130.STP04

A240.STP01

A240.STP03

A240.STP04

A240.STP01

1
1

A130.BK01
BW55.BUS01

A130.BAN01

1
1

A240.FIL01
A245.FIL01

BANDS
50A Intermediate Overrun .................. 83-ON

FRICTION PLATES
22B Forward Clutch Plain
(125mm OD x 1.70mm x 40T)..... 85-ON
20A Direct Clutch
(125mm OD x 1.70mm x 40T)..... 85-92
20A Direct Clutch
(125mm OD x 1.90mm x 40T)..... 93-ON
26D Low & Reverse Brake
(140mm OD x 1.75mm x 33T)..... 93-ON
26D Low & Reverse Brake
(140mm OD x 1.70mm x 33T)..... 85-ON
24C Intermediate Brake
(140mm OD x 1.70mm x 33T)..... 87-ON
24C Intermediate Brake
(140mm OD x 1.90mm x 33T)..... 87-ON
32E Underdrive Clutch
(110mm OD x 1.90mm x 34T) ..... 85-ON
34E Underdrive Brake
(110mm OD x 1.70mm x 26T) ..... 85-ON
34E Underdrive Brake Large ID
(110mm OD x 1.75mm x 26T) ..... 94-ON
NI 4WD Differential AWD
(110mm OD x 1.90mm x 34T) ..... 88-ON

QTY

BUSHES

SEALS
10A
NI

YEARS

STEEL PLATES

A130.FRP01

A130.FRP01

A140.FRP01

A240.FRP03

A130.FRP02

A130.FRP02

A140.FRP03

A240.FRP01

A240.FRP02

A240.FRP04

A240.FRP01

FILTERS
52A Filter A240 ................................... 85-ON
52A Filter A245, A246, A247............... 93-ON

ELECTRICAL COMPONENTS
NI

Shift Solenoid (Pair) .................... 85-ON

A340.SOL01

A240.PUM01

HARD PARTS
90A Pump Assy (2 Bushes in Stator) . 85-ON

SPECIAL ITEMS

31

Revision 19/07/02

TOYOTA U140E & U140F

A
C

4 SPEED FWD & AWD (Electronic Control)

Illustration to
Follow

32

TOYOTA U140E & U140F

4 SPEED FWD & AWD (Electronic Control)


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

Kit
Kit

Overhaul Kit (U140E/F) ............... 98-ON


Transfer Case Kit (U140F) .......... 98-ON

YEARS

QTY

PART NO

FILTERS

KITS
1
1

U140.OHK01
U140.OHK02

NI

Pan Filter (U140F)....................... 98-ON

U140.FIL01

SPRINGS & ONE WAY CLUTCHES

HARD PARTS

GASKETS

SEALS

SEALING RINGS

FRICTION PLATES

STEEL PLATES

BUSHES

THRUST BEARINGS & WASHERS

BANDS

33

Revision 07/08/02

TOYOTA U240E & U241E

A
C

4 SPEED FWD (Electronic Control)

Illustration to
Follow

34

TOYOTA U240E & U241E

4 SPEED FWD (Electronic Control)


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

KITS
Kit

Overhaul...................................... 2000-ON 1

U240.OHK01

SPECIAL TOOLS & MANUALS


NI

Rebuild Manual (U241E OEM) . 2000-ON

U240.MAN01

35

Revision 07/08/02

TOYOTA U340E & U341E

A
C

4 SPEED FWD (Electronic Control)

Illustration to
Follow

36

TOYOTA U340E & U341E

4 SPEED FWD (Electronic Control)


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

KITS
Kit

Overhaul...................................... 2000-ON 1

U340.OHK01

37

Revision 07/08/02

TOYOTA A440F, A442F

A
C

4 SPEED 4WD (Electronic & Hydraulic Control)

38

TOYOTA A440F, A442F

4 SPEED 4WD (Electronic & Hydraulic Control)


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit
Kit
Kit
Kit
Kit
Kit
Kit

Master Overhaul ....................... 86-ON


Overhaul Kit Transmission
(A440F, A442F Transtec) ......... 86-ON
Overhaul Kit Transfer Case
(A440) ....................................... -1/90
Valve Body Gasket
(Without Cruise Control) ...........
Valve Body Gasket
(With Cruise Control) ................
Valve Body Gasket
(Turbo Diesel) ...........................
Valve Body Gasket
(A442F Electronic Control) .......

A440.MOHK01

A440.OHK01

A440.OHK02

A440.GK01

A440.GK02

A440.GK03

A440.GAS04

GASKETS
1E

Pan Gasket A440F, A442F........ 86-ON

A440.GAS01

SEALS
10A
NI

Pump Seal
(42mm x 60mm x 9mm)............ 86-ON
1
Adaptor Housing
(60mm x 48mm x 8mm)............ 1/90-ON 1

A440.MCS01
A440.MCS02

BUSHES
NI
NI

Bush Kit (A440F, A442F) .......... 85-95


Pump Bush ............................... 86-ON

1
1

A440.BK01
A440.BUS01

FILTERS
40E
40E
40E

Filter 10 Bolt 4WD


(50mm Thick)............................ 85-94
Filter 10 Bolt 2WD
(16mm Thick)............................ 85-94
Filter A442F 4 Bolt .................... 93-94

A440.FIL02

1
1

A440.FIL01
A440.FIL03

FRICTION PLATES
Kit
Kit
14A
16B
16B
18C
20C
22C
24E

Friction Kit................................. 85-94


Friction Kit................................. 95-ON
Overdrive Clutch
(127mm OD x 2.10mm x 46T) .. 85-94
Overdrive Brake
(175mm OD x 2.10mm x 70T) .. 85-92
Overdrive Brake
(184mm OD x 2.10mm x 75T) .. 93-ON
Forward
(127mm OD x 2.10mm x 46T) .. 85-94
Direct
(127mm OD x 2.10mm x 46T) .. 85-94
Intermediate
(175mm OD x 2.10mm x 70T) .. 85-94
Low & Reverse
(175mm OD x 1.70mm x 70T) .. 85-94

YEARS

QTY

PART NO

STEEL PLATES

1
1

A440.FRK01
A440.FRK02

A440.FRP01

A440.FRP02

A440.FRP03

6-7 A440.FRP01
5

A440.FRP01

Kit Steel Plate Kit.............................. 85-94


Kit Steel Plate Kit.............................. 95-ON
15A Overdrive Clutch
(102mm ID x 1.80mm x 10T) ...... 85-94
15A Overdrive Clutch
(102mm ID x 2.00mm x 10T) ...... 85-94
15A Overdrive Clutch
(102mm ID x 2.20mm x 10T) ...... 85-94
15A Overdrive Clutch
(102mm ID x 2.40mm x 10T) ...... 85-94
15A Overdrive Clutch A442F
(102mm ID x 2.00mm x 20T) ...... 95-ON
17B Overdrive Brake
(152mm ID x 2.40mm x 6T) ........ 85-92
17B Overdrive Brake
(163mm ID x 2.40mm x 6T) ........ 93-94
17B Overdrive Brake
(163mm ID x 4.00mm x 6T.......... 93-94
17B Overdrive Brake A442F
(163mm ID x 2.50mm x 6T.......... 95-ON
19C Forward
(102mm ID x 1.80mm x 10T) ...... 85-94
19C Forward
(102mm ID x 2.00mm x 10T) ...... 85-94
19C Forward
(102mm ID x 2.20mm x 10T) ...... 85-94
19C Forward
(102mm ID x 2.40mm x 10T) ...... 85-94
21C Direct
(102mm ID x 1.80mm x 10T) ...... 85-94
21C Direct
(102mm ID x 2.00mm x 10T) ...... 85-94
21C Direct
(102mm ID x 2.20mm x 10T) ...... 85-94
21C Direct
(102mm ID x 2.40mm x 10T) ...... 85-94
23C Intermediate
(152mm ID x 2.00mm x 6T) ........ 93-94
23C Intermediate
(152mm ID x 2.00mm x 6T) ........ 90-92
23C Intermediate
(152mm ID x 2.40mm x 6T) ........ 85-90
23C Intermediate
(152mm ID x 2.40mm x 6T) ........ 93-94
25E Low & Reverse
(152 ID x 1.80mm x 16T) ............ 85-92
25E Low & Reverse
(152 ID x 2.40mm x 75T) ............ 93-94

A440.FRP04

A440.STK01
A440.STK02

A440.STP01

AR A440.STP03
AR A440.STP07
AR A440.STP08
3

A440.STP15

A440.STP02

A440.STP06

A440.STP10

A440.STP16

A440.STP01

AR A440.STP03
AR A440.STP07
AR A440.STP08
5

A440.STP01

AR A440.STP03
AR A440.STP07
AR A440.STP08
4

A440.STP04

A440.STP04

A440.STP02

A440.STP02

A440.STP05

A440.STP09

THRUST WASHERS & BEARINGS


??? Race Needle Bearing
(OD Planet) ................................. 86-ON
??? Needle Bearing
(OD Planet) ................................. 86-ON
??? Race Needle Bearing
(OD Planet) ................................. 86-ON
??? Thrst Plate Planetary................... 86-ON

A440.TOR01

A440.TOR02

1
1

A440.TOR03
A440.TOR04

A440.DRU01

HARD PARTS

4-5 A440.FRP02
6

1
1

70C Intermediate Drum (HD J80) .......

SPECIAL ITEMS
NI

39

A442F Repair Manual (OEM)...... 93-ON

A440.MAN02
Revision 02/2004

TOYOTA A540E, A540H & A541E

A
C

4 SPEED FWD (Electronic Control)

40

TOYOTA A540E, A540H & A541E

4 SPEED FWD (Electronic Control)

ILL
NO. DESCRIPTION
Kit
Kit
Kit

KITS

QTY

Overhaul Kit A540E ..................... 88-93


Overhaul Kit A541E ..................... 94-ON
Transfer Case Kit A540H............. 88-ON

1
1
1

PART NO
A540.OHK01
A540.OHK02
A540.OHK03

GASKETS
1G
1G

Pan Gasket A540H/E .................. 88-93


Pan Gasket A541E ...................... 94-ON

1
1

A540.GAS01
A540.GAS02

RUBBER COMPONENTS
3A

Pump O Ring............................... 88-ON

A130.OR01

SEALS
10A Converter Seal ............................ 88-ON
NI Axle Shaft Left Side
(80mm x 50mm) ......................... 88-ON

BW55.MCS01

A540.MCS02

FRICTION PLATES
20B Direct A540E
(130mm OD x 2.00mm x 32/40T)88-ON
20B Direct A540H
(125mm OD x 1.70mm x 40T)..... 88-91
20B Direct A540E & A541E
(130mm OD x 2.10mm x 40T)..... 92-ON
22B Forward A540E
(125mm OD x 1.70mm x 40T)..... 88-91
22B Forward A540H
(125mm OD x 1.70mm x 40T)..... 88-ON
22B Forward A540E
(125mm OD x 1.50mm x 40T)..... 92-ON
24C Intermediate A540H/E
(140mm OD x 1.90mm x 33T)..... 88-93
24C Intermediate A541E
(148mm OD x 1.90mm x 36T)..... 94-ON
26D Low & Reverse A540H/E
(140mm OD x 1.50mm x 33T)..... 88-93
26D Low & Reverse A541E
(148mm OD x 1.50mm x 36T)..... 94-ON
28F Overdrive Clutch
(125mm OD x 1.90mm x 40T)..... 88-ON
30F Overdrive Brake A540H/E
(165mm OD x 2.00mm x 24T ...... 88-93
30F Overdrive Brake A541E
(165mm OD x 1.90mm x 24T ...... 94-ON
NI Differential A540H
(115mm OD x 1.80mm x 36T) ..... 89-93

A540.FRP03

A140.FRP01

A540.FRP07

A130.FRP01

A130.FRP01

A540.FRP02

A540.FRP04

A540.FRP05

A140.FRP04

A540.FRP01

A140.FRP01

A340.FRP02

A140.FRP02

ILL
NO. DESCRIPTION

STEEL PLATES

QTY

21B Direct A540H


(105mm ID x 1.80mm x 8T) ........ 88-ON
21B Direct A540E
(105mm ID x 1.80mm x 6T
3 Notched)................................... 88-91
21B Direct A540E
(105mm ID x 2.30mm x 6T) ........ 88-91
21B Direct A540E
(105mm ID x 1.40mm x 6T) ........ 92-93
21B Direct A540E
(105mm ID x 2.00mm x 6T
3 Notched)................................... 92-93
21B Direct A541E
(105mm ID x 1.40mm x 6T) ........ 94-ON
21B Direct A541E
(105mm ID x 2.00mm x 6T
3 Notched)................................... 94-ON
23B Forward A540E
(105mm ID x 1.80mm x 8T)) ....... 88-91
23B Forward A540H
(105mm ID x 1.80mm x 8T)) ....... 88-ON
23B Forward A540E Lexus
(105mm ID x 1.40mm x 8T)) ....... 92-93
23B Forward A540E Camry
(105mm ID x 1.60mm x 8T)) ....... 92-93
23B Forward A541E
(105mm ID x 1.60mm x 8T)) ....... 94-ON
23B Forward A541E
(105mm ID x 1.40mm x 8T)) ....... 94-ON
25C Intermediate A540H
(115mm ID x 1.80mm x 12T
With Wide Spline)........................ 88-ON
25C Intermediate A540E
(115mm ID x 1.80mm x 12T)....... 88-93
25C Intermediate A541E
(123mm ID x 1.80mm x 10T) ...... 94-ON
27D Low & Reverse A540E
(115mm ID x 1.80mm x 12T
With Narrow Spline) .................... 88-93
27D Low & Reverse A540H
(115mm ID x 1.80mm x 12T
With Narrow Spline) .................... 88-93
27D Low & Reverse A541E
(123mm ID x 1.60mm x 10T) ...... 94-ON
31F Overdrive Brake
(140mm ID x 2.50mm x 12T) ...... 88-ON
29F Overdrive Clutch A540E
(105mm ID x 1.80mm x 20/24T) 1988
29F Overdrive Clutch A540H
(105mm ID x 3.00mm x 24T) ...... 88-ON
29F Overdrive Clutch A540E
(105mm ID x 3.00mm x 24T) ...... 89-94
29F Overdrive Clutch A541E
(105mm ID x 3.00mm x 24T) ...... 95-ON
29F Overdrive Clutch A541E
(105mm ID x 1.80mm x 24T) ...... 95-ON
NI Differential A540H
(90mm ID x 1.60mm x 30T) ........ 89-93

PART NO

A130.STP01

A540.STP11

A340.STP03

A540.STP03

A540.STP04

A540.STP03

A540.STP04

A130.STP01

A130.STP01

A540.STP02

A540.STP01

A540.STP01

A540.STP10

A130.STP03

A540.STP13

A540.STP05

A130.STP04

A130.STP04

A540.STP06

A540.STP07

A140.STP01

A340.STP01

A340.STP01

A340.STP01

A540.STP12

11 A540.STP08

11 A540.FRP06

Revision 08/08/02

41

TOYOTA A540E, A540H & A541E


4 SPEED FWD (Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

BANDS
50B Band A540E/H 38mm Wide ........ 88-ON
50B Band A541E 30mm Wide ............ 94-ON

1
1

A540.BAN01
A540.BAN02

1
1

A540.BK01
BW55.BUS01

1
1

A540.FIL01
A540.FIL02

BUSHES
Kit Bush Kit ....................................... 88-ON
40A Pump Bush.................................. 88-ON

FILTERS
52G Filter A540E/H ............................. 88-ON
52G Filter A541E................................. 94-ON

ELECTRICAL COMPONENTS
NI
NI

Solenoid Set
(3 Solenoid Valve body) .............. 88-ON
TCC Solenoid A540E .................. 88-ON

1
1

A540.SOL01
A540.SOL03

THRUST WASHERS & BEARINGS


60C Bearing Kit
(O.D. Drum to End Cover).......... 88-ON
NI Thrust Washer Kit........................ 88-ON

1
1

A540.TK01
A540.TWK01

A540.COV31

A540.DRU31

A540.HUB01

A540.PL01

A540.PUM01

A540.SUN01

HARD PARTS
90D Rebuilt End Cover (Own Core
to be sent for Machining)............. All
91C Rebuilt Overdrive Drum
(Own Core Rebuild) .................... All
92B Anulus and Hub Assy
(Rear Planetary) .......................... 88-92
93B Rear Planetary
(4 Pinion Hight 48.26mm) ........... 88-ON
94B Pump Assy A540E/H
(210mm OD x 10.60mm Gear).... 88-ON
95B Sungear (With Straight
Sun Shell Splines) ....................... 88-ON

SPECIAL ITEMS
NI

ATSG Rebuild Manual................. 88-ON

AR A540.MAN01

42

YEARS

QTY

PART NO

TOYOTA A650E

A
C

5 SPEED RWD (Electronic Control)

Illustration
to
Follow

43

TOYOTA A650E

A
C

5 SPEED RWD (Electronic Control)

44

TOYOTA A650E

5 SPEED RWD (Electronic Control)


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

KITS
Kit

Overhaul (Lexus 4.0Ltr) .............. 98-ON

NI

Pan Gasket ................................. 98-ON

A650.OHK01

A340.GAS10

GASKETS

METAL CLAD SEALS


NI
NI

Front Pump ................................. 98-ON


Extension Housing ...................... 98-ON

1
1

BW55.MCS01
A650.MCS02

A340.FRP06

A650.FRP01

A650.FRP02

A650.FRP03

A340.FRP01

A340.FRP02

A340.STP16

A650.STP01

A650.STP02

A650.STP03

A340.STP10

A340.STP17

A650.FIL01

A350.BAN01

FRICTION PLATES
NI
NI
NI
NI
NI
NI

Forward
(133mm OD x 2.00mm x 32T)..... 98-ON
Third Brake
(Dimensions to Follow)................ 98-ON
Second Brake
(Dimensions to Follow)................ 98-ON
First & Reverse
(Dimensions to Follow)................ 98-ON
Overdrive Clutch
(127mm OD x 2.10mm x 32T)..... 98-ON
Overdrive Brake
(165mm OD x 2.10mm x 24T)..... 98-ON

STEEL PLATES
NI
NI
NI
NI
NI
NI

Forward
(104mm ID x 2.30mm x 8T) ........ 98-ON
Third Brake
(Dimensions to Follow)................ 98-ON
Second Brake
(Dimensions to Follow)................ 98-ON
First & Reverse
(Dimensions to Follow)................ 98-ON
Overdrive Clutch
(104mm ID x 2.00mm x 24T) ...... 98-ON
Overdrive Brake
(142mm ID x 2.00mm x 6T) ........ 98-ON

FILTERS
NI

Filter (Lexus 4.0Ltr) ..................... 98-ON

BANDS
NI

Second Brake Band .................... 98-ON

45

Revision 08/08/02

A
C
46

A
C
Allison

47

A
C

ALLISON AT540, 543, 545

48

Revision 18/12/2002

A
C

ALLISON AT540, 543, 545

49

Revision 18/12/2002

ALLISON AT540, 543, 545


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

KITS
Kit
Kit
Kit

Master Overhaul ....................... 70-ON


Overhaul ................................... 70-ON
Bush Kit .................................... 70-ON

1
1
1

AT545.MOHK01
AT545.OHK01
AT545.BK01

GASKET & RUBBER COMPONENTS


100F Pan Gasket ............................... 70-ON

AT545.GAS01

METAL CLAD SEALS


150A Converter Seal.......................... 70-ON
151F Extension Seal.......................... 70-ON

1
1

TH400.MCS03
AT545.MCS02

5
5
3
3
7

TH400.FRP03
TH400.FRP03
AT545.FRP02
AT545.FRP02
AT545.FRP03

1
1

AT545.FIL01
AT545.FIL02

AT545.BK01

FRICTION PLATES
250B
251B
252C
253C
254E

Fourth (226mm OD x 42T)........ 70-ON


Forward (226mm OD x 42T).... 70-ON
Second (231mm OD x 80T)...... 70-ON
Third (231mm OD x 80T).......... 70-ON
First (206mm OD x 60T) ........... 70-ON

FILTERS
450F Filter (Flat) ................................ 70-ON
450F Filter (Deep Pan) ...................... 70-ON

BUSHINGS
Kit

Bush Kit .................................... 70-ON

SPECIAL ITEMS
NI

ATSG Rebuild Manual .............. 70-ON

AT545.MAN01

50

Revision 18/12/2002

ALLISON AT540, 543, 545


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

51

YEARS

QTY

PART NO

Revision 18/12/2002

ALLISON MT640, 643, 650, 653

A
C

MT644, 654 PHASE 1/2

52

Revision 18/12/2002

A
C

ALLISON MT640, 643, 650, 653


MT644, 654 PHASE 1/2

53

Revision 18/12/2002

ALLISON MT640, 643, 650, 653


MT644, 654 PHASE 1/2
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

KITS
Kit

Overhaul Kit .............................. 72-ON

AT640.OHK01

AT545.GAS01

GASKETS
100G Pan Gasket ............................... 72-ON

METAL CLAD SEALS


151G Extension Seal (92.20mm OD) . 72-ON

AT545.MCS02

5
6
3
3-4
5-6
6

AT640.FRP01
AT640.FRP01
AT640.FRP02
AT640.FRP02
AT640.FRP02
AT545.FRP02

AT545.FIL02

FRICTION PLATES
250C
251B
252D
253D
254F
255E

Fourth Range............................ 72-ON


Forward Range ......................... 72-ON
Third Range .............................. 72-ON
Second Range .......................... 72-ON
Low Range................................ 72-ON
First Range ............................... 72-ON

FILTERS
450G Pan Filter .................................. 72-ON

54

Revision 18/12/2002

ALLISON MT640, 643, 650, 653


ILL
NO. ...........DESCRIPTION

MT644, 654 PHASE 1/2

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

55

YEARS

QTY

PART NO

Revision 18/12/2002

A
C
56

A
C
Automotive
Products

57

AP MARK I & II

A
C

4 SPEED FWD (Hydraulic Control)

58

Revision 31/10/2002

AP MKI & II

4 SPEED FWD (Hydraulic Control)


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

KITS
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit

Overhaul Kit ................................ TO-79


Overhaul Kit Metro & Late Mini ... 81-ON
Gasket & Seal Kit ........................ TO-79
Gasket & Seal Kit ........................ 79-ON
Gasket Kit.................................... TO-79
Gasket Kit.................................... 79-ON
Shaft Sealing Ring Kit Early ........ TO-81
Shaft Sealing Ring Kit Late ......... 81-ON

1A
2A
3A
3A
4A
4A
4A

Servo & Valve Cover Front.......... ALL


Filter to Servo Cover ................... 72-ON
Auxiliary Pump (Governor) .......... 65-79
Auxiliary Pump (Governor) .......... 79-ON
Converter Housing Gasket .......... 65-79
Converter Housing Gasket .......... 79-ON
Converter Housing Gasket
(Late 0.254mm Thick) ................. 82-ON
Pump Gasket .............................. ALL
Low Pressure Valve Gasket ........ ALL
Diff Housing (Upper).................... 65-79
Diff Housing (Upper).................... 79-ON
Diff Housing (Lower).................... 65-79
Diff Housing (Lower).................... 79-ON
Engine to Trans (Diff Side) .......... ALL
Engine to Trans (Filter Side) ....... ALL
Diff Flange Gasket....................... All
Governor Control Rod Gasket..... All
Speedo gear Gasket ................... All

1
1
1
1
1
1
1
1

AP2.OHK01
AP2.OHK02
AP2.GSK01
AP2.GSK02
AP2.GK01
AP2.GK02
AP2.SRK01
AP2.SRK02

1
1
1
1
1
1

AP2.GAS09
AP2.GAS10
AP2.GAS03
AP2.GAS04
AP2.GAS01
AP2.GAS02

1
1
1
1
1
1
1
1
1
1
1
1

AP2.GAS21
AP2.GAS17
AP2.GAS14
AP2.GAS05
AP2.GAS08
AP2.GAS07
AP2.GAS06
AP2.GAS11
AP2.GAS12
AP2.GAS13
AP2.GAS15
AP2.GAS18

GASKETS

NI
7A
5A
5A
6A
5A
8A
9A
NI
NI
19A

ILL
NO. ...........DESCRIPTION

10A
55A
56A
57A
58A
59A

O Ring Kit .................................. All


Forward Clutch Lip Seal .............. ALL
Forward Clutch Inner Seal .......... ALL
Top & Rev O Ring (Large) ........... ALL
Top & Rev O Ring (Small) ........... ALL
Rev Output Gear O Ring ............. ALL
Rev Output Gear Top O Ring
(Late Units).................................. 82-ON
Transmission to Engine
Oil Feed Pipe O Ring .................. ALL
Rev & Second Servo Lip Seal ..... ALL
3rd Gear Servo Lip Seal.............. ALL
Bearing Cap Seal (1/2 Moon)...... ALL
Oil Strainer Grommet .................. ALL
Diff Squash Seals........................ 65-78

Converter Seal ............................ ALL


Converter Output Gear Seal ....... ALL
Selector Rod Late (0.312").......... 72-ON
Selector Rod Early (0.250)......... 65-72
Axle Seals (Early)........................ 65-79
Axle Seals (Late) ......................... 79-ON

1
1
1
1
2
3

AP2.ORK01
AP2.LIP01
AP2.OR04
AP2.OR01
AP2.OR02
AP2.OR03

AP2.OR11

1
2
1
1
1
2

AP2.OR05
AP2.LIP02
AP2.LIP03
AP2.RUB01
AP2.RUB02
AP2.RUB03

1
1
1
1
2
2

AP2.MCS01
AP2.MCS02
AP2.MCS05
AP2.MCS06
AP2.MCS03
AP2.MCS04

AP2.SSR01
AP2.SSR02
AP2.SSR03
AP2.SSR04

SEALING RINGS
15B
15B
61B
NI

Fwd Clutch Sealing Ring ............ TO-80


Fwd Clutch Sealing Ring ............. (NLA)
Input Shaft Sealing Ring ............. 72-ON
Fwd Clutch Pilot (Plastic) ............ 81-ON

3
1

PART NO

2-3 AP2.FRP02
3
3

AP2.FRP02
AP2.FRP03

17B
17B
27B
28B
20B

Forward Std 0.064 ..................... ALL


Forward Sel 0.075...................... ALL
Top/Rev Steel 0.060................... All
Top/Rev Steel 0.100................... All
Fwd Clutch Pressure Plate
Top (.362) ................................... All

1
1
1
2

AP2.STP01
AP2.STP02
AP2.STP03
AP2.STP04

AP2.PP02

THRUST BEARINGS & WASHERS


21A Idler Gear Bearing Open
(1.0625" O.D & 15 Needles)....... 72-81
22A Idler Gear Bearing Closed
(1.0625 O.D & 15 Needles)........ 72-81
23A Auxiliary Pump (Steel)................. 72-ON
NI Bearing Outer Planet Pinion........ All
NI Centre Case Bearing................... All
30A Metro Idler Gear Thrust
(0.132-0.133) ............................ 81-ON
30A Metro Idler Gear Thrust
(0.134-0.135 ............................. 81-ON
30A Metro Idler Gear Thrust
(0.136-0.137) ............................ 81-ON
30A Metro Idler Gear Thrust
(0.138-0.139) ............................ 81-ON

AP2.BE01

1
1
1
2

AP2.BE02
AP2.THW01
AP2.BE03
AP2.BE04

A/R AP2.THW02
A/R AP2.THW03
A/R AP2.THW04
A/R AP2.THW05

BANDS

SEALS
11A
12A
13A
13A
14A
14A

QTY

STEEL PLATES

RUBBER COMPONENTS
Kit
50B
51B
53C
52C
54C
NI

YEARS

16B Forward Friction


(Green Lining) ............................ ALL
18C Direct Friction
(Green Lining) ............................. ALL
18C Direct Friction (Sintered) ............. ALL

24C Second & Third 3/4" Wide ........... ALL


25C Reverse 1" Wide ......................... ALL

2
1

AP2.BAN03
AP2.BAN04

1
1

AP2.BUS01
AP2.BUS02

BUSHES
NI
NI

Auxiliary Pump Bush ................... 65-ON


Third Gear Reaction Bush........... All

SPRINGS & ONE WAY CLUTCHES


26C One Way Clutch (Sprag) ............. ALL
60B Fwd Clutch Return Spring ........... ALL
NI Top/Rev Clutch Seperator Springs

1
8
3

AP2.OWC01
AP2.SPR01
AP2.SPR02

1
1

AP2.CAP01
AP2.CIR01

HARD PARTS
NI
NI

End Cover Core Plug .................. ALL


Light House Valve Circlip ............ ALL

TORQUE CONVERTERS
NI
NI
NI

Early with Edge Ring Gear ..........


Late with 107 Tooth Ring Gear....
Late with 129 Tooth Ring Gear....

1
1
1

AP2.TC01
AP2.TC03
AP2.TC04

FRICTION PLATES

59

Revision 31/10/2002

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

60

YEARS

QTY

PART NO

A
C
Borg Warner

61

BORG WARNER 35 & 40

A
C

3 SPEED RWD

62

Revision 18/12/2002

BORG WARNER 35 & 40

A
C

3 SPEED RWD

63

Revision 18/12/2002

BORG WARNER 35 & 40

3 SPEED RWD
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit
Kit
Kit
Kit
Kit

Overhaul Kit All BW35 .................


Overhaul Kit All BW40 .................
Gasket All BW35 .........................
Gasket & Rubber Kit All BW35 ....
Gasket & Rubber Kit All BW40 ....

1
1
1
1
1

BW35.OHK01
BW40.OHK01
BW35.GK01
BW35.GSK01
BW40.GSK01

Kit
26D
26D
27D
28D
29E

GASKETS
1F
1F
2A
3F
3F
NI
NI
NI

Pan Gasket (Cork) ......................


Pan Gasket (Paper) ....................
Front Pump .................................
Extension Housing (5/16) ...........
Extension Housing (7/16) ............
Filter ............................................
Kickdown Cable (Screw in) .........
Taxi Sender Gasket .....................

YEARS

Sealing Ring Kit All BW35 ...........


Sungear Front Metal BW35.....
Sungear Front Teflon BW35 ......
Sungear Rear Teflon All...............
High & Reverse Clutch Drum ......
Output Shaft (Governor)..............

1
1
1
1
1
1
1
1

BW35.GAS01
BW35.GAS02
BW35.GAS03
BW35.GAS04
BW35.GAS05
BW35.GAS06
BW35.GAS07
BW35.GAS08

30B Forward Clutch Borg Warner


Grooved Heavy Duty (OEM) .......
32C High & Reverse Borg Warner
Grooved Heavy Duty (OEM) .......

1
2
2
1
3
3

BW35.SRK01
BW35.SSR05
BW35.SSR02
BW35.SSR03
BW35.SSR01
BW35.SSR04

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

BW35.SQR01
BW35.SQR02
BW35.OR01
BW40.OR01
BW35.SQR03
BW35.OR02
BW35.OR03
BW35.OR04
BW35.OR05
BW35.OR06
BW35.OR07
BW35.OR03
BW35.OR04
BW35.OR05
BW35.SQR04
BW35.OR08
BW35.OR09

3-5 BW35.FRP02
3-5 BW35.FRP02

STEEL PLATES

RUBBER COMPONENTS
Pump O Ring...............................
Forward Clutch Outer ..................
Forward Clutch Inner (BW35) .....
Forward Clutch Inner (BW40/51)
High & Reverse Clutch Outer ......
High & Reverse Clutch Inner ......
Front Servo Piston Outer Small ..
Front Servo Piston Outer Medium
Front Servo Piston Outer Large ..
Front Servo Piston Inner Small ..
Front Servo Piston Inner Large ..
Front Servo Cover Small .............
Front Servo Cover Medium .........
Dront Servo Cover Large ............
Front Servo Cover Early Lathe Cut Type
Rear Servo O Ring ......................
Pump Pick-up O Ring..................

PART NO

FRICTION PLATES

31B Forward Flat (1.70mm)................


31B Forward Flat Oversize (2.00mm)
33C High & Reverse Dished ...............

10A
11B
12B
12B
13C
14C
15F
15F
15F
16F
16F
17F
17F
17F
17F
18F
NI

QTY

SEALING RINGS

2-4 BW35.STP01
A.R BW35.STP04
3-5 BW35.STP02

BUSHES
Kit
40A
41A
42A
43A
44A
46C
48D
49E
NI
NI
NI

Bush Kit .......................................


Front Pump BW35.......................
Pump Gear ..................................
Stator Front 26 Spline .................
Stator Rear (No Groove) .............
Input Shaft BW35/40 ...................
High Clutch Drum Bush BW35 ....
Planet ..........................................
Output Shaft (Grooved) ...............
Case (No Groove) BW35/40 .......
Extension Housing ......................
Rover 2000/2200 Crankshaft Pilot

1
1
1
1
1
1
1
1
1
1
1
1

BW35.BK01
BW35.BUS01
BW35.BUS02
BW35.BUS03
BW35.BUS04
BW35.BUS05
BW35.BUS08
BW35.BUS08
BW35.BUS09
BW35.BUS10
BW35.BUS11
BW35.BUS12

THRUST WASHERS & BEARINGS


SEALS
20A
20A
22F
22F
24F

Front Pump .................................


Front Pump (Thin Type) ..............
Extension Housing (1.950" O.D.)
Extension Housing (1.715" O.D.)
Selector Shaft..............................

1
1
1
1
1-2

BW35.MCS01
BW37.MCS01
BW35.MCS02
BW35.MCS03
BW35.MCS04

52A
53B
53B
54B
55B
60D
61D
64E
62D

64

Thrust Washer Input Shaft to Pump


Thrust Washer Forward Clutch Hub
Thrust Washer Fwd C. Hub Fibre
Thrust Washer Forward Clutch to
Top & Reverse Clutch (Bronze)...
Thrust Washer Forward Clutch to
Top & Reverse Clutch (Steel) ......
Sungear Needle Bearing 1.55mm
Sungear Needle Bearing 3.13mm
Planetary Needle Bearing 1.55mm
Needle Roller Plate (Sun Gear) ..

1
1
1

BW35.THR01
BW35.THR02
BW35.THW01

BW35.THR03

1
2
1
1
1

BW35.THR04
BW35.TOR01
BW35.TOR02
BW35.TOR03
BW35.THR06

Revision 18/12/2002

BORG WARNER 35 & 40


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

3 SPEED RWD
YEARS

QTY

PART NO

FILTERS
Kit
NI
NI

Filter Kit BW40 ............................


Filter Flat Type.............................
Filter Scoop Type ........................

1
1
1

BW40.FILKIT01
BW35.FIL01
BW35.FIL02

1
1

BW35.PIS01
BW40.PIS01

PISTONS
74B Forward Clutch BW35 .................
74B Forward Clutch BW40/51 ............

SPRINGS & ONE WAY CLUTCHES


80B Diaphragm Spring Heavy Duty....
82D One Way Clutch (Sprag) 30 Cam

1
1

BW35.DIA01
BW35.OWC01

ELECTRICAL COMPONENTS
86F Inhibitor Switch ...........................

BW35.ELE01

1
1

BW35.BAN01
BW35.BAN02

BW35.FP01

BW35.HUB01

BANDS
70C Front Band Flexible .....................
71D Rear Band Rigid Heavy Duty ......

SUNDRY PARTS
NI

Rover 2000 Drive Plate H/D ........

HARD PARTS
92B Forward Clutch Hub BW35 .......

65

Revision 18/12/2002

BORG WARNER 35TA

A
C

3 SPEED FWD

66

Revision 18/12/2002

BORG WARNER 35TA


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit
Kit
Kit
Kit

YEARS

QTY

PART NO

THRUST WASHERS & BEARINGS

Overhaul Kit (1800) .....................


Overhaul Kit (2200) .....................
Gasket & Seal Kit (1800).............
Gasket Kit....................................

1
1
1
1

BW35TA.OHK01
BW35TA.OHK02
BW35TA.GSK01
BW35TA.GK01

GASKETS
1D
2C
3C
NI

3 SPEED FWD

Servo Cover ...............................


Valve Body Cover........................
Chain Cover ................................
Engine to Transmission (4 Cyl) ...

1
1
1
1

BW35TA.GAS03
BW35TA.GAS02
BW35TA.GAS01
BW35TA.GAS04

53A Thrust Washer Forward Clutch Hub


53A Thrust Washer Fwd C. Hub Fibre
54A Thrust Washer Forward Clutch to
Top & Reverse Clutch (Bronze)...
55A Thrust Washer Forward Clutch to
Top & Reverse Clutch (Steel) ......
60B Sungear Needle Bearing 1.55mm
61B Sungear Needle Bearing 3.13mm
64B Planetary Needle Bearing 1.55mm
62B Needle Roller Plate (Sun Gear) ..

1
1

BW35.THR02
BW35.THW01

BW35.THR03

1
2
1
1
1

BW35.THR04
BW35.TOR01
BW35.TOR02
BW35.TOR03
BW35.THR06

BW35TA.FIL01

BW35.BAN02

FILTERS
70C Filter ............................................

RUBBER COMPONENTS
11A
12A
13B
14B
15C
15C
16C
17C
17C
18C
19C

Forward Clutch Outer ..................


Forward Clutch Inner ..................
High & Reverse Clutch Outer ......
High & Reverse Clutch Inner ......
Front Servo Piston Outer Small(4Cyl)
Front Servo Piston Outer Medium(6 Cyl)
Front Servo Piston Inner .............
Front Servo Cover Small (4 Cyl) .
Front Servo Cover Medium (6 Cyl)
Rear Servo O Ring ......................
Pump Pick-up O Ring..................

1
1
1
1
1
1
1
1
1
1
1

BW35.SQR02
BW35.OR01
BW35.SQR03
BW35.OR02
BW35.OR03
BW35.OR04
BW35.OR06
BW35.OR03
BW35.OR04
BW35.OR08
BW35.OR09

BANDS
71D Rear Band Rigid Heavy Duty ......

SPRINGS & ONE WAY CLUTCHES


80A Diaphragm Spring Heavy Duty....
81B One Way Clutch ..........................

ELECTRICAL COMPONENTS
NI

SEALS
20C
20C
21D
21D

Front Pump (Early) ...................... AR


Front Pump (Late) ....................... AR
Axle Seal 1800 ............................ All
Axle Seal 2200 ............................ All

1
1
2
2

BW35TA.MCS01
BW37.MCS01
BW35TA.MCS02
BW35TA.MCS03

Inhibitor Switch (Late) .................

BW35TA.INH01

BW35TA.SER01

HARD PARTS
90C Rear Servo Assy .........................

TORQUE CONVERTERS

FRICTION PLATES
30A Forward Clutch Borg Warner
Grooved Heavy Duty (OEM) .......
32A High & Reverse Borg Warner
Grooved Heavy Duty (OEM) .......

BW35.DIA01
BW35TA.OWC01

1
1

3-5 BW35.FRP02

95C Austin 1700cc Only .....................


95C Austin All Except 1700cc .............

1
1

BW35TA.TC177
BW35TA.TC84

3-5 BW35.FRP02

STEEL PLATES
31A Forward Flat (1.70mm)................
31A Forward Flat Oversize (2.00mm)
33A High & Reverse Dished ...............

2-4 BW35.STP01
A.R BW35.STP04
3-5 BW35.STP02

BUSHES
40C
41C
43A
44A
45B
47B
48B
49B

Pump Gear Bush Early (0.375 Wide)


Converter Assy ............................
End Sealing Plate........................
Input Shaft ..................................
High Clutch Drum Bearing ..........
Centre Support ............................
Rear Clutch Drum .......................
Output Shaft (Grooved) ...............

1
1
1
1
1
1
1
1

BW35TA.BUS02
BW35.BUS02
BW35.BUS04
BW35.BUS05
BW35.BUS06
BW35.BUS07
BW35.BUS08
BW35.BUS09

67

Revision 18/12/2002

BORG WARNER 37TB

A
C

3 SPEED FWD

68

Revision 18/12/2002

BORG WARNER 37TB


3 SPEED FWD
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit
Kit

YEARS

QTY

PART NO

HARD PARTS

Overhaul Kit (37TB) ....................


Gasket Kit (37TB)........................

1
1

BW37.OHK01
BW37.GK01

TORQUE CONVERTERS
NI
NI

GASKETS
1A
2D
3D
4A
5D

Valve Body Cover Gasket ...........


Servo Cover Gasket ....................
Case to Case Gasket ..................
Chain Cover Gasket ....................
Differential Cover.........................

1
1
1
1
1

Saab 900 (Non Turbo).................


Saab 900 (Turbo) ........................

1
1

BW37.TC11
BW37.TC13

BW37.GAS01
BW37.GAS02
BW37.GAS03
BW37.GAS04
BW37.GAS05

RUBBER COMPONENTS
11B
12B
13B
14B

Forward Clutch Outer ..................


Forward Clutch Inner ..................
High & Reverse Clutch Outer ......
High & Reverse Clutch Inner ......

1
1
1
1

BW35.SQR02
BW35.OR01
BW35.SQR03
BW35.OR02

BW37.MCS01

SEALS
20A Pump Seal...................................

FRICTION PLATES
30B Forward Clutch Borg Warner
Grooved Heavy Duty (OEM) .......
32B High & Reverse Borg Warner
Grooved Heavy Duty (OEM) .......

3-5 BW35.FRP02
3-5 BW35.FRP02

STEEL PLATES
31B
31B
33B
33B

Forward Flat (1.70mm)................


Forward Flat Oversize (2.00mm)
High & Reverse Dished ...............
High & Reverse Heavy Dish........

2-4
A.R
3-5
2

BW35.STP01
BW35.STP04
BW35.STP02
BW35.STP03

BW37.FIL01

BW35.BAN02

FILTERS
70A Filter (37TB only).........................

BANDS
71C Rear Band Rigid Heavy Duty ......

SPRINGS & ONE WAY CLUTCHES


80B
Diaphragm Spring Heavy Duty.............
1
BW35.DIA01
81C One Way Clutch ..........................

BW35TA.OWC01

BW37.CAB01

BW37.MAN01

CABLES
NI

Downshift Cable (Saab) ..............

MANUALS
NI

BW37TB ASTG Manual ..............

73

Revision 18/12/2002

A
C

BORG WARNER 55
3 SPEED RWD

70

Revision 18/12/2002

BORG WARNER 55
3 SPEED RWD

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

Kit
Kit

Overhaul Kit BW55 .....................


Gasket & Seal Kit .......................

1
1

BW55.OHK01
BW55.GSK01

Pan Gasket ................................


Pan Gasket (Farpak) ...................
Extension Housing ......................
Filter Gasket ................................

QTY

PART NO

NI

Governor Bore Repair Tool for Loan


(Use With A43.BUS05)................

A43.TOOL

TORQUE CONVERTERS

GASKETS
1E
1E
2D
3E

YEARS

TOOLS

KITS

1
1
1
1

BW55.GAS01
BW55.GAS10
BW55.GAS03
A43.GAS09

90A
90A
90A

Volvo 4Cyl (Straight Spiggot)....


Volvo 6 Cyl (Mushroom Spiggot)
Volvo Diesel ..............................

1
1
1

BW55.TC01
BW55.TC02
BW55.TC13

RUBBER COMPONENTS
10A Pump O Ring (Late)...................
10A Pump D Ring(Early) ....................

1
1

A43.OR01
BW55.GAS02

1
1
1

BW55.MCS01
BW35.MCS02
BW65.MCS01

3
2
1
2
4

BW55.FRP01
BW55.FRP01
BW55.FRP01
BW55.FRP01
BW55.FRP02

4
3
1
1
4

BW55.STP01
BW55.STP01
BW55.STP03
BW55.STP03
BW55.STP02

1
1
1
1

BW55.BUS01
A43.BUS02
TF6.BUS01
A43.BUS05

BW55.FIL01

SEALS
20A Front Pump .................................
21D Extension Housing (Volvo) ..........
22E Selector Shaft Seal .....................

FRICTION PLATES
30A
31B
32B
33B
34C

Forward C1 Clutch (.090") ........


High & Reverse C2 Clutch.........
Over Run B1 Brake ...................
Intermediate B2 Brake ...............
Low & Reverse B3 Brake...........

STEEL PLATES
35A
36B
37B
38B
39C

Forward C1 Clutch (070") ..........


High & Reverse C2 Clutch (.070")
Over Run B1 Brake (.070) ........
Intermediate B2 Brake (.070") ...
Low & Reverse B3 Brake...........

BUSHES
40A
41D
NI
NI

Front Pump Bronze .....................


Extension Housing ......................
Rear Case Bush ..........................
Gov Bore Repair Bush (ACL Tool)

FILTERS
50E Filter BW55 .................................

71

Revision 18/12/2002

BORG WARNER 65, 66

A
C

3 SPEED RWD

72

Revision 18/12/2002

BORG WARNER 65, 66

A
C

3 SPEED RWD

73

Revision 18/12/2002

BORG WARNER 65, 66


3 SPEED RWD
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit
Kit
Kit
Kit
Kit
Kit
Kit

Super Kit (Bryco) .........................


Overhaul Kit All............................
Gasket & Rubber Kit ...................
Gasket .........................................
O Ring Kit ..................................
Sealing Ring Kit...........................
Kickdown Cable Repair ...............

YEARS

QTY

PART NO

SEALING RINGS
1
1
1
1
1
1
1

BW65.SOHK01
BW65.OHK01
BW65.GSK01
BW65.GK01
BW65.ORK01
BW35.SRK01
BW65.CABKIT

26D
26D
27D
28D
29E

Sungear Front Metal ...................


Sungear Front Teflon ..................
Sungear Rear ..............................
High & Reverse Clutch Drum ......
Output Shaft (Governor)..............

2
2
1
3
3

BW35.SSR05
BW35.SSR02
BW35.SSR03
BW35.SSR01
BW35.SSR04

BW35.FRP02

BW35.FRP02

FRICTION PLATES
GASKETS
1F
1F
2A
3F
4F
5F
NI

Pan Gasket .................................


Pan Gasket (Farpak) ...................
Front Pump .................................
Extension Housing ......................
Front Servo .................................
Rear Servo ..................................
Filter ............................................

1
1
1
1
1
1
1-2

BW65.GAS01
BW65.GAS10
BW65.GAS02
BW65.GAS03
BW65.GAS04
BW65.GAS05
BW35.GAS06

30B Forward Clutch Borg Warner


Grooved Heavy Duty (OEM) .......
32C High & Reverse Borg Warner
Grooved Heavy Duty (OEM) .......

STEEL PLATES
31B
31B
33C
33C

RUBBER COMPONENTS
10A
11B
12B
12B
13C
14C
15F
NI
16F
NI
17F
NI
16F
18F
19F

Pump O Ring...............................
Forward Clutch Outer ..................
Forward Clutch Inner Seal (Anti Bump)
Forward Clutch Inner (O Ring Type)
High & Reverse Clutch Outer ......
High & Reverse Clutch Inner.......
Breather Adaptor O Ring .............
Pump Pick Up Tube ....................
Front Servo Cover & Piston O Ring
Front Servo Cover to Selector O Ring
Front SErvo Piston (Inner) ..........
Rear Servo Cover O Ring..........
Front Servo Piston Outer (Triumph)
Rear Servo Piston Inner ..............
Rear Servo Piston Outer .............

1
1
1
1
1
1
1
1
2
1
1
1
1
1
1

BW35.SQR01
BW35.SQR02
BW65.RUB01
BW35.OR01
BW35.SQR03
BW35.OR02
BW65.OR07
BW35.OR09
BW65.OR01
BW65.OR02
BW65.OR03
BW65.OR04
BW65.OR08
BW65.OR05
BW65.OR06

1
1

BW35.MCS01
BW37.MCS01

1
1
1

BW35.MCS02
BW65.MCS02
BW65.MCS01

BW35.STP01
BW35.STP04
BW35.STP02
BW35.STP03

Forward Flat (1.70mm)............................ 4


Forward (Oversize 2.00mm) ..................AR
High & Reverse Dished ........................ 3-5
High & Reverse (Extra Dished) ............. 0-2

BUSHES
40A
41A
42A
43A
44A
45C
46C
48D
49E
51F
NI

Front Pump .................................


Pump Gear ..................................
Stator Front 22-23 Spline BW65 .
Stator Rear (No Groove) .............
Input Shaft ...................................
Secondary Sungear Front Bearing
Secondary Sungear Rear............
Planet ..........................................
Output Shaft (Grooved) ...............
Extension Housing ......................
Case ............................................

1
1
1
1
1
1
1
1
1
1
1

BW35.BUS01
BW35.BUS02
BW35.BUS03
BW35.BUS04
BW35.BUS05
BW35.BUS06
BW35.BUS08
BW35.BUS08
BW35.BUS09
BW35.BUS11
BW35.BUS10

SEALS
20A Front Pump Early (Wide).............
20A Front Pump Late (Narrow) ..........
22F Extension Housing
(Jaguar, Rover, some Triumph) ...
22F Extension Housing (BMW 62.23mm)
24F Selector Shaft..............................

74

Revision 18/12/2002

BORG WARNER 65, 66

3 SPEED RWD

ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

THRUST BEARINGS & WASHERS


52A
53B
54B
55B
56D
57D
58D
60E

Front Selective .062" ...................


Forward Clutch Hub ....................
Forward to High Clutch Bronze ..
Forward to High Clutch Steel ......
Sungear Front Needle .................
Sungear Rear Large Roller .........
Thrust Plate Sungear to Planet ...
Planet to Output Shaft Small Roller

1
1
1
1
1
1
1
1

BW35.THR01
BW35.THR02
BW35.THR03
BW35.THR04
BW35.TOR01
BW35.TOR02
BW35.THR06
BW35.TOR03

BANDS
64C Intermediate (Front) Flex.............
65D Low & Reverse (Rear) Heavy Duty

1
1

BW35.BAN01
BW35.BAN02

YEARS

QTY

PART NO

HARD PARTS
80F
84A
91B
91B
92B

Breather Adaptor .........................


Pump Body & Gears BW65.........
Forward Clutch Drum (Anti Bump)
Forward Clutch Drum (Std) .........
Forward Clutch Hub ....................

1
1
1
1
1

BW65.BRE01
BW65.PUM02
BW65.DRU01
BW35.DRU01
BW35.HUB01

1
1
1
1

BW65.CABKIT
BW65.CAB02
BW65.CAB14
BW65.CAB15

1
1
1

BW65.CAB23
BW65.CAB27
BW65.CAB33

BW65.CAB46

CABLES
Kit
NI
NI
NI
NI
NI
NI
NI

Cable Repair Kit .........................


Kickdown Cable Rover (6002) ....
Kickdown Cable Jaguar (6014) ...
Kickdown Cable Jaguar (6015) ...
Kickdown Cable Triumph
(027, 037, 039 & 048) .................
Kickdown Cable Taxi Code 042...
Kickdown Cable Triumph Stag ....
Kickdown Cable Taxi 2.5 Diesel
(Codes 6081, 6083) ....................

Many other cables available on request

TORQUE CONVERTERS
FILTERS
NI

Filter Gun Type............................

BW35.FIL02

SPRINGS & ONE WAY CLUTCHES


77B Diaphragm Spring Heavy Duty....
78D One Way Clutch (Sprag) 30 Cam

1
1

BW35.DIA01
BW35.OWC01

1
1

BW35.PIS01
BW65.PIS01

99F
99F
99F
99F
99F
99F
99F
99F
99F

Sherpa Van (Stamp No. 6005) ....


Rover 3.5 Ltr SD1 .......................
Jaguar 4.2 Ltr (BW65) .................
Jaguar 3.4 Ltr (BW65) .................
Taxi (BW65).................................
Jaguar 4.2 Ltr (BW66) .................
Jaguar 3.4 Ltr (BW66) .................
Rover 2.0 Ltr SD1 ......................
Taxi (BW66).................................

1
1
1
1
1
1
1
1
1

BW65.TC05
BW65.TC09
BW65.TC11
BW65.TC25
BW65.TC57
BW66.TC61
BW66.TC67
BW66.TC91
BW66.TC103

Units not listed can be rebuilt on an own core basis

PISTONS
74B Forward piston (Non Anti Bump) .
74B Forward Piston (Anti Bump) ........

ELECTRICAL COMPONENTS
79F Inhibitor Switch ............................

BW65.ELE01

75

Revision 18/12/2002

BORG WARNER MODEL 8 & 12

A
C

3 SPEED RWD

76

Revision 18/12/2002

BORG WARNER MODEL 8 & 12


ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

Overhaul Kit Model 8 (Combo).... 56-71


Overhaul Kit Model 12................. 67-71
Gasket & Rubber Mod 8 & 12 ..... 62-66

1
1
1

BW8.OHK01
BW12.OHK01
BW12.GSK01

46D Filter Model 8 .............................. 62-66


NI Filter Model 12 ............................ 67-71

Pan Gasket ................................. 62-71


Extension Seal Housing .............. 62-71

1
1

BW12.GAS01
BW12.GAS07

48D Modulator Model 12 4.2 Litre ...... 67-71


48D Modulator Jaguar V12 Only ........ 72-75

Front Pump O Ring ..................... 62-71

PART NO

1
1

BW8.FIL01
BW12.FIL01

1
1

BW12.MOD02
BW12.MOD01

SPRINGS & ONE WAY CLUTCHES

RUBBER COMPONENTS
3A

QTY

MODULATORS

GASKETS
1D
2D

YEARS

FILTERS

KITS
Kit
Kit
Kit

3 SPEED RWD

BW12.SQR01

50B Forward Clutch Diaphragm ........ 62-ON

BW12.DIA01

TORQUE CONVERTERS
SEALS
4A
5D
5D
5D

Front Pump Seal ....................... 62-71


Extension Housing
Model 12 Jaguar Only ................. 67-71
Extension Housing Model 8 ........ 62-66
Extension Housing Fiat Only
(78mm x 51mm x 13mm) ............ 67-75

BW12.MCS01

1
1

BW12.MCS02
TF8.MCS06

BW12.MCS03

1
1

BW12.SRK01
BW8.SRK01

NI
NI

Model 8 ....................................... 62-66


Model 12 ..................................... 67-75

1
1

BW8.TC01
BW12.TC01

SEALING RINGS
Kit
Kit

Sealing Ring Kit Model 12 ........... 67-71


Sealing Ring Kit Model 8 ............. 62-66

FRICTION PLATES
10B Forward (Front 1.50mm) ............. 62-71
12B High & Reverse (1.50mm)........... 62-71
12B High & Reverse Model 8
(2.40mm) ..................................... 62-66

4-5 BW12.FRP01
4-5 BW12.FRP01
4

BW12.FRP02

STEEL PLATES
14B Forward (Front 1.75mm) ............. 62-71
16B High & Reverse (1.75mm)........... 62-71

3-4 BW12.STP01
5 BW12.STP02

BUSHES
20A Front Pump Bush ........................ 62-71
22A Front Pump Drive Gear Bush ...... 62-71

1
1

BW12.BUS01
BW12.BUS02

BW12.BAN01

1
1

BW8.BAN01
BW12.BAN02

BANDS
40C Intermediate Band Flexi .............. 67-71
40C Intermediate (Front)
Offset Ears Thick Lining .............. 62-66
42C Low & Reverse Band (Rear) ....... 62-71

77

Revision 18/12/2002

A
C
78

A
C
BTR

79

BTR 72LE, 74LE, 93LE, 97LE

A
C

72LE Fitted to Maserati

RWD & 4WD (Electronic Control) 74LE Fitted to Ssang Yong 4WD Range.

80

Revision 19/12/2002

BTR 72LE, 74LE, 93LE, 97LE 72LE Fitted to Maserati

A
C

RWD & 4WD (Electronic Control) 74LE Fitted to Ssang Yong 4WD Range.

81

Revision 19/12/2002

BTR 72LE, 74LE, 93LE, 97LE 72LE Fitted to Maserati

RWD & 4WD (Electronic Control) 74LE Fitted to Ssang Yong 4WD Range.
ILL
NO. DESCRIPTION
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit (72LE Maserati) ... All


Overhaul Kit (74LE) .................. All
Overhaul Kit (85, 93 & 97LE).... All

QTY

PART NO

1
1
1

BTR72.OHK01
BTR74.OHK01
BTR85.OHK01

1
1

BTR74.GAS01
BTR72.GAS02

BTR74.GAS02

1
1
1
1
1

BTR72.GAS03
BTR74.GAS05
BTR72.GAS04
BTR74.GAS06
BTR72.GAS05

GASKETS
100H Oil Pan ...................................... All
101A Pump to Case Gasket (72LE)... All
103G Adaptor Housing Gasket
(74LE) ....................................... All
103G Adaptor Housing Gasket
(72LE) ....................................... All
105J Valve Body Upper (74LE) ......... All
105J Valve Body Upper (72LE) ......... All
106J Valve Body Lower (74LE) ......... All
106J Valve Body Lower (72LE) ......... All

RUBBER COMPONENTS
120E O Ring Reverse Sun Gear ...... All

BTR74.OR05

ILL
NO. DESCRIPTION

YEARS

BUSHES

550A Pump Body (White Metal.)........ All


551G Case Sleeve-Steel
(Use Locktite 601)..................... All
552F Case Bush (White Metal).......... All
553A Pump Drive Gear (19mm Wd) .. All
554A Pump Rear Cover ..................... All
555A Converter Support (Front)......... All
556B Cylinder Assy (C1, 2 & 4) ........ All
557B Input Shaft ................................ All
558E Cylinder Assy White Metal
(C3 Front 74/93LE) ................. All
558E Cylinder Assy Bronze H/Duty
(C3 Front 97LE) ...................... All
559E Cylinder Assy White Metal
(C3 Rear 74/93LE) .................. All
559E Cylinder Assy Bronze H/Duty
(C3 Rear 97LE) ....................... All
560E Reverse Sun Gear (Front) ........ All
561E Reverse Sun Gear (Rear)......... All
562F Centre Support ......................... All
563F Output Shaft (93/97LE)............. All
563F Output Shaft (74LE).................. All

QTY

PART NO

BTR74.BUS01

1
1
1
1
1
1
1

BTR74.BUS??
BTR74.BUS02
BTR74.BUS03
BTR74.BUS04
BTR74.BUS05
BTR74.BUS06
BTR74.BUS07

BTR74.BUS08

BTR85.BUS08

BTR74.BUS09

1
1
1
1
1
1

BTR85.BUS09
BTR74.BUS10
BTR74.BUS11
BTR74.BUS12
BTR85.BUS13
BTR74.BUS13

THRUST WASHERS AND BEARINGS


METAL CLAD SEALS
150A
151G
151G
152G

Converter Seal.......................... All


Extension Housing (93/97LE) ... All
Extension Housing (72LE) ........ All
Adaptor Housing (74LE) ........... All

1
1
1
1

BTR74.MCS01
BTR85.MCS02
BTR72.MCS02
BTR74.MCS02

FRICTION PLATES
250B
251D
252D
253C

C1 Clutch ............................... All


C2 Clutch ................................ All
C3 Clutch ................................ All
C4 Clutch ................................ All

5
5
4
3

BTR74.FRP01
BTR74.FRP01
BTR74.FRP01
BTR74.FRP02

STEEL PLATES
300B
301B
302D
303D
304D
305C
305C
306D
307D
308D
309C
310C
311C
312C
313C

C1 Clutch (2.00mm Sel) .......... All


C1 Clutch (2.25mm Sel) .......... All
C2 Clutch (1.80mm Sel) .......... All
C2 Clutch (2.00mm Sel) .......... All
C2 Clutch (2.25mm Sel) .......... All
C2 Clutch Wave Plate
(93/97LE) .................................. All
C2 Clutch Wave Plate (74LE) . All
C3 Clutch (2.00mm Sel) .......... All
C3 Clutch (2.25mm Sel) .......... All
C3 Clutch Wave Plate ............. All
C4 Clutch (1.70mm Sel) .......... All
C4 Clutch (2.20mm Sel) .......... All
C4 Clutch (1.40mm Sel) .......... All
C4 Clutch (1.80mm Sel) .......... All
C4 Clutch Wave Plate ............. All

AR
2
AR
2
2

BTR74.STP01
BTR74.STP02
BTR74.STP04
BTR74.STP01
BTR74.STP02

1
1
AR
2
1
AR
1
1
1
1

BTR85.STP01
BTR74.STP09
BTR74.STP01
BTR74.STP02
BTR74.STP03
BTR74.STP06
BTR74.STP10
BTR74.STP08
BTR74.STP05
BTR74.STP07

600G Front Servo T. Washer .............. All


650A Bearing Assy #4 (Pump-I. Shaft)All
601C Thrust Plate (C1/2 Clutch
Cylinder to C4/1 Hub).............. All
651C Bearing Assy #5 (C1/2 Clutch
Cylinder to C4/1 Hub).............. All
602C Thrust Washer-Nylon
(C4 Hub to Outer Race) .......... All
603D Thrust Plate
(Inner Race to Needle Bearing) All
605D Thrust Plate (Needle Bearing
to Reverse Sun Gear)............... All
606B Thrust Washer-Bronze
(C1 Clutch Hub to I. Shaft) ...... All
NI
Thrust Washer (1) (Reverse
Sun Gear to C3 Drum) 74LE ... All
608E Spacer Thrust-Nylon
(O. D. Shaft to Fwd Sun Gear) . All
653E Bearing Assy #7 (Fwd Sun Gear
to Reverse Sun Gear) 74LE ..... All
NI
Thrust Washer #7 (Fwd Sun Gear
to Rev Sun Gear) 74LE ............ All
NI
Thrust Washer Lipped (Fwd S
Gear to Rev S. Gear) 74LE ..... All
655F Bearing Assy #8 (Fwd Sun Gear
to Planet Cover)........................ All
656F Bearing Assy #9 (Planet Cover
to Output Shaft) ........................ All
611F Thrust Washer (Planet Cover
to Output Shaft) ........................ All
657F Bearing Assy (Output Shaft
to Case) .................................... All
(1)

82

1
1

BTR74.THW08
BTR74.TOR04

BTR74.THW09

BTR74.TOR01

BTR74.THW03

BTR74.THW02

BTR74.THW04

BTR74.THW10

BTR74.THW01

BTR74.THW11

BTR74.TOR02

BTR74.THW05

BTR74.THW06

BTR74.TOR05

BTR74.TOR06

BTR74.THW12

BTR74.TOR03

Must be used with BTR74.DRU01

Revision 19/12/2002

BTR 72LE, 74LE, 93LE, 97LE 72LE Fitted to Maserati

RWD & 4WD (Electronic Control) 74LE Fitted to Ssang Yong 4WD Range.
ILL
NO. DESCRIPTION
450H
450H
NI
452J

YEARS

FILTERS

Filter Assy 93/97LE................... All


Filter Assy 74LE........................ All
Filter Retaining Clip .................. All
Solenoid Filter........................... All

QTY

PART NO

1
1
1
2

BTR85.FIL01
BTR74.FIL01
BTR74.CL01
BTR74.FIL02

1
1
1
1

BTR74.BAN01
BTR72.BAN01
BTR85.BAN02
BTR74.BAN02

BRAKE BANDS
500E
500E
501F
501F

Front Band (Flex)...................... All


Front Band (Flex 72LE) ............ All
Rear Band (Solid) 93/97LE....... All
Rear Band (Solid) 74LE............ All

700J
700J
701J
702J
703J
704J
704J
705J
706A
707J

Shift Solenoid (S1).................... All


Shift Solenoid (S1) 72LE .......... All
Shift Solenoid (S2).................... All
Shift Solenoid (S3).................... All
Shift Solenoid (S4).................... All
Press Solenoid (S5) 93/97LE ... All
Press Solenoid (S5) 74LE ........ All
Shift Solenoid (S6).................... All
Shift Solenoid (S7).................... All
V. Body Loom 74LE .................. All

ELECTRICAL COMPONENTS
4
4
4
4
4
1
1
1
1
1

BTR74.SOL01
BTR72.SOL01
BTR74.SOL01
BTR74.SOL01
BTR74.SOL01
BTR85.SOL01
BTR74.SOL02
BTR74.SOL01
BTR74.SOL01
BTR74.ELE01

YEARS

QTY

HARD PARTS CONT...

815G Shim-Band Adjustment


(2.42 - 2.58mm 74LE)............... All
815G Shim-Band Adjustment
(2.61 - 2.79mm 74LE)............... All
816G Case Assy (Musso) 1st Version
816G Case Assy (Musso) 2nd Version
817A Converter Housing (Musso)......
816G Case Assy 2WD 74LE ..............
817F Output Annulus .........................
818D Hub C3 Clutch Rear
(Must Use With BTR74.PP01) ..
819B Hub Overdrive Clutch ...............
820G Rear Servo Cover Bolt..............
821G Park Cam Plate Retainig Bolt ...
822G Pivot Pin Rear Servo ................
823F Planetary Set 74LE...................
824G Retaining Clip Front Servo Anchor
825B Input Shaft ................................
826F Output Shaft 74LE ....................
(1)

PART NO

AR BTR74.SHI10
AR
1
1
1
1
1

BTR74.SHI11
BTR74.CAS01
BTR74.CAS04
BTR74.CAS02
BTR74.CAS03
BTR74.GE01

1
1
6
2
1
1
1
1
1

BTR74.HUB02
BTR74.HUB03
BTR74.NUT01
BTR74.NUT02
BTR74.PIN02
BTR74.PL01
BTR74.RET01
BTR74.SH01
BTR74.SH02

Must Use BTR74.THW01

SPRINGS & CIRCLIPS


410E
411F
412B
413D

Snap Ring C3 Spring Retainer


Snap Ring Centre Support Retaining
Snap Ring C1 Clutch Retaining
Snap Ring C2 Clutch Retaining

1
1
1
1

BTR74.CIR01
BTR74.CIR02
BTR74.CIR03
BTR74.CIR03

BTR74.PP01

PRESSURE PLATES

HARD PARTS
800A Pump & Cover Assy (74LE) ...... All
800A Pump & Cover Assy (72LE)
(Maserati).................................. All
801A Pump Assy Less Cover (74LE). All
802A Cover Assy Pump (74LE) ......... All
803B C1/2/4 Cylinder Assy (74LE) ... All
804C One Way Clutch-Front (74LE) .. all
805C Hub & Inner Race C4 Clutch
(74LE) ....................................... All
806E C3 Cylinder Assy (1) (74LE).... All
807E Reverse Sun Gear (74LE) ........ All
808E Fwd Sun Gear (74LE)............... All
809F Centre Support Assy ................ All
810F Outer Race Rear O.W.C. .......... All
811F Retainer Rear O.W.C................ All
812F One Way Clutch-Rear............... All
813G Pin Selector Shaft
(74LE Two Required)................ All
814A Shim Transmission End Float
(0.127mm Input to Stator)......... All
814A Shim Transmission End Float
(0.254mm Input to Stator)......... All
814A Shim Transmission End Float
(0.197mm Input to Stator)......... All
815G Shim-Band Adjustment
(0.95 - 1.05mm 74LE)............... All
815G Shim-Band Adjustment
(1.15 - 1.25mm 74LE)............... All
815G Shim-Band Adjustment
(1.44 - 1.58mm 74LE)............... All
815G Shim-Band Adjustment
(1.73 - 1.87mm 74LE)............... All
815G Shim-Band Adjustment
(1.93 - 2.07mm 74LE)............... All
815G Shim-Band Adjustment
(2.12 - 2.28mm 74LE)............... All

ILL
NO. DESCRIPTION

BTR74.PUM01

1
1
1
1
1

BTR72.PUM01
BTR74.PUM02
BTR74.PUM03
BTR74.DRU02
BTR74.OWC01

1
1
1
1
1
1
1
1

BTR74.HUB01
BTR74.DRU01
BTR74.SUN01
BTR74.SUN02
BTR74.SUP01
BTR74.OWC03
BTR74.OWC04
BTR74.OWC05

400D C3 Pressure Plate


(Must Use With BTR74.HUB02)

Most other parts are obtainable for this


transmission on request

1-2 BTR74.PIN01
Sel BTR74.SHI01
Sel BTR74.SHI02
Sel BTR74.SHI03
AR BTR74.SHI04
AR BTR74.SHI05
AR BTR74.SHI06
AR BTR74.SHI07
AR BTR74.SHI08
AR BTR74.SHI09

83

Revision 19/12/2002

BTR 85, 91, 95

A
C

4 SPEED RWD

84

Revision 19/12/2002

BTR 85, 91, 95

A
C

4 SPEED RWD

85

Revision 19/12/2002

BTR 85, 91, 95


4 SPEED RWD
ILL
NO. DESCRIPTION
Kit

YEARS

KITS

Overhaul Kit (85, 93 & 97LE).... All

QTY

PART NO

BTR85.OHK01

BTR74.GAS01

1
1

BTR74.MCS01
BTR85.MCS02

5
5
4
3

BTR74.FRP01
BTR74.FRP01
BTR74.FRP01
BTR74.FRP02

BTR85.FIL01

BTR85.BAN02

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

GASKETS
100F Oil Pan ...................................... All

SEALS
150A Converter Seal.......................... All
151F Extension Housing (93/97LE) ... All

FRICTION PLATES
250B
251C
252D
253C

C1 Clutch ............................... All


C2 Clutch ................................ All
C3 Clutch ................................ All
C4 Clutch ................................ All

FILTERS
450F Filter Assy 93/97LE................... All

BRAKE BANDS
501E Rear Band (Solid) 93/97LE....... All

ELECTRICAL COMPONENTS
NI

Press Solenoid (S5) 93/97LE ... All

BTR85.SOL01

Most other parts are obtainable for this


transmission on request

86

Revision 19/12/2002

BTR 85, 91, 95

4 SPEED RWD

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

87

YEARS

QTY

PART NO

A
C
88

A
C
Chrysler

89

45RFE

A
C

4 SPEED RWD (Full Electronic Control)

90

Rev 04/2004

45RFE

A
C

4 SPEED RWD (Full Electronic Control)

91

45RFE
4 SPEED RWD (Full Electronic Control)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

KITS
Kit
Kit

Master Overhaul ....................... 99-ON


Overhaul ................................... 99-ON

1
1

45RFE.MOHK01
45RFE.OHK01

1
1

45RFE.GAS01
45RFE.GAS05

GASKETS
NI
NI

Pan Gasket ............................... 99-ON


Filter Gasket ............................. 99-ON

METAL CLAD SEALS


NI

Converter Seal.......................... 99-ON

45RFE.MCS01

1
4
4
2
3
3
6

45RFE.FRK01
45RFE.FRP06
45RFE.FRP05
45RFE.FRP03
45RFE.FRP04
45RFE.FRP01
45RFE.FRP02

1
4
3
1
3
2
6

45RFE.STK01
45RFE.STP03
45RFE.STP06
45RFE.STP03
45RFE.STP05
45RFE.STP01
45RFE.STP02

1
1

45RFE.PP01
45RFE.PP02

1
1
1

45RFE.FIL01
45RFE.FIL02
45RFE.FIL03

FRICTION PLATES
Kit
250B
251B
252B
253C
254C
255D

Friction Plate Kit........................ 99-ON


Underdrive ................................ 99-ON
Overdrive .................................. 99-ON
Reverse Input ........................... 99-ON
Fourth ....................................... 99-ON
Second...................................... 99-ON
Low / Reverse........................... 99-ON

STEEL PLATES
Kit
300B
301B
302B
303C
304C
305C

Steel Plate Kit ........................... 99-ON


Underdrive ................................ 99-ON
Overdrive .................................. 99-ON
Reverse Input ........................... 99-ON
Fourth ....................................... 99-ON
Second...................................... 99-ON
Low / Reverse........................... 99-ON

PRESSURE PLATES
400B Pressure Plate (Overdrive) ....... 99-ON
401B Pressure Plate (Underdrive) ..... 99-ON

FILTERS
NI
NI
NI

Pan Filter 4WD ......................... 99-ON


Spin on Filter............................. 99-ON
Pan Filter 2WD (45 & 55RFE) .. 99-ON

ELECTRICAL COMPONENTS
700E
701E
702E
703E

Input Speed Sensor .................. 99-ON


Output Speed Sensor ............... 99-ON
Line Pressure Sensor ............... 99-ON
Solenoid Pack........................... 99-ON

1
1
1
1

45RFE.ELE01
45RFE.ELE01
45RFE.ELE02
45RFE.SOL01

1
1

45RFE.CIR02
45RFE.CIR01

HARD PARTS
432B Circlip Overdrive Clutch (Waved)99-ON
433B Circlip Overdrive Clutch (Flat)... 99-ON

SPECIAL ITEMS
NI

ATSG Repair Manual................ 99-ON

AR 45RFE.MAN01

96

Revision 04/2004

45RFE

4 SPEED RWD (Full Electronic Control)


ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

93

DESCRIPTION

YEARS QTY

PART NO

A
C

CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)


TF6 (3 SPEED RWD) A500 (4 SPEED RWD)

98

Revision 21/01/2003

A
C

CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)


TF6 (3 SPEED RWD) A500 (4 SPEED RWD)

99

Revision 21/01/2003

CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)


TF6 (3 SPEED RWD) A500 (4 SPEED RWD)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

KITS
Kit
Kit
Kit
Kit

Overhaul Kit (TF6) .................... 72-99


Overhaul Kit (TF6) .................... 99-ON
Overhaul Kit (A500) Transtec ... 89-ON
Super Kit (A500) ....................... 92-ON

1F
4A
5G
6G

Pan Gasket (Except Colt) ......... 60-ON


Front Pump .............................. 60-ON
Extension Housing (TF6) ......... 89-ON
Ext Housing to Case
(With Centre Removed ............. 89-ON
O. D. Housing to Case ............. 89-ON
Outer Lip Seal A500
(Front / Direct Drum)................. 99-ON

1
1
1
1

TF6.OHK01
TF6.OHK02
A500.OHK01
A500.SOHK01

1
1
1

TF6.GAS01
TF6.GAS02
TF8.GAS03

1
1

A500.GAS03
A518.GAS03

A500.LIP01

TF6.MCS01

TH400.MCS02

TF8.MCS02

TF6.MCS04

1
1

TF8.MCS10
TF8.MCS04

SEALS
10A
11G
11G

11G
11G
NI

Front Pump ............................... 60-ON


Ext. Housing No Boot
(63.88mm x 42mm).................. 65-ON
Extension Housing
With Boot
(63.80mm OD x 42.00mm ID)... 65-ON
Adaptor Housing 4WD
(TF6/A500 65.28mm OD) ......... 60-ON
Adaptor Housing 4WD
(TF6/A500 68.30mm OD) ......... 62-ON
Manual Control Shaft ................ 61-ON

SEALING RINGS
Kit
Kit

Sealing Ring Kit (A500) ............ 89-ON


Sealing Ring Kit (TF6) .............. 62-ON

1
1

A500.SRK01
TF6.SRK01

31C
32H
33K

Friction Kit (TF6) ....................... 60-ON


Friction Kit (A500) ..................... 88-ON
High & Reverse (Front)
(2.23mm Thick)......................... 60-ON
Forward (Rear 1.60mm Thick).. 60-ON
Overdrive Brake (A500)
(154mm OD x 2.00mm x 54T) .. 88-ON
Overdrive Direct (A500)
(140mm OD x 1.52mm x 54T) .. 88-ON

1
1

TF6.FRK01
A500.FRK01

Steel Plate Kit (TF6) ................. 60-ON


Steel Plate Kit (A500) ............... 88-ON
High & Reverse (Front)
(1.70mm Thick)......................... 60-ON
34B High & Reverse (Front)
(2.24mm Thick)......................... 60-ON
35C Forward (Rear)
(1.70mm Thick)......................... 60-ON
35C Forward (Rear)
(2.24mm Thick)......................... 60-ON
36H Overdrive Brake (A500)
(128mm ID x 1.78mm x 12T) .... 88-ON
37K Overdrive Direct (A500)
(120mm ID x 1.73mm x 12T) .... 88-ON
37K Overdrive Direct (A500)
(119mm ID x 1.40mm x 12T) .... 88-ON
400B Pressure Plate Front/Direct ...... 60_on
401C Pressure Plate Rear/Fwd
(Outer) ...................................... 60-ON
402C Pressure Plate Rear/Fwd
(Inner) ....................................... 60-ON

PART NO

A518.PP04

A518.PP01

A518.PP03

A518.PP02

1
1
1

TF6.BAN01
TF6.BAN06
TF6.BAN05

TF6.BAN02

1
1

TF6.BAN03
TF6.BAN04

1
1
1
1
1

TF6.BK01
A500.BK01
A500.BK02
TF6.BUS01*
A604.BUS01

1
1
1

TF6.BUS02
TF6.BUS03
TF6.BUS04

BANDS
40E
40E
41B
41B
41B
41B

Rear Band (Single Wrap).......... 61-ON


Rear Band (Split) ...................... 68-ON
Front Band (Wide 41mm) ......... 92-ON
Front Band (Flex Type)
(TF6 / A500 Except 360 Engine)61-91
Front Band (Solid)
(TF6/A500 Except 360 Engine) 61-91
Front Band (Offset Lugs) ......... 76-ON

BUSHINGS
Kit
Kit
Kit
50A
50A
52A
51G
53B
50A

54H
55H
NI

3-4 TF6.FRP01
3-4 TF6.FRP02

Bush Kit (TF6)........................... 68-ON


Bush Kit Overdive Only(A500).. 89-ON
Bush Kit Complete (A500) ........ 89-ON
Pump Bush ............................... 61-ON
Pump Bush (5 Pack Sonnax).... 61-ON
StatorSupport Shaft (Rear)
(22.35mm ID x 14mm Long) ..... 78-ON
Extension Bush......................... 66-ON
Front Clutch Retainer................ 60-ON
Pump Body Bush (Sonnax)
(Pack of 5) ................................ 61-ON
Front Drum (Rear) A500
(Two Bushing Type) .................. 94-ON
O.D. Sungear (W/Flange Front) 89-ON
O.D. Sungear (Rear)................. 89-ON
Front Drum (Front) A500
(Two Bushing Type) .................. 94-ON

AR TF6.BUS10
1
1
1

A500.BUS03
A500.BUS07
A500.BUS06

A500.BUS04

* Can use BW55.BUS01


3-4 A518.FRP02

THRUST WASHERS & BEARINGS


8

A518.FRP03

1
1

TF6.STK01
A500.STK01

STEEL PLATES
Kit
Kit
34B

403H Pressure Plate Overdrive


(127mm ID x 5.46mm Thick) .... 88-ON
403H Pressure Plate Overdrive
(127mm ID x 9.55mm Thick) .... 88-ON
404K Pressure Plate O. D. Direct
(Stepped 118.77mm ID)............ 88-ON
404K Pressure Plate O. D. Direct
(No External Tabs) .................... 89-ON

53B

FRICTION PLATES
Kit
Kit
30B

YEARS QTY

STEEL PLATES Cont...

GASKETS & RUBBER COMPONENTS

7H
8B

DESCRIPTION

Kit
Kit
Kit
Kit

4-5 TF6.STP01

Kit
200C

4-5 TF6.STP02

201D

2-4 TF6.STP01
2-4 TF6.STP02

202D
203H

2-3 A518.STP01

203H

A518.STP02

203H

AR A518.STP03
1 TF6.PP01

203H
204D

TF6.PP01
204D

TF6.PP02

100

Thrust Washer (TF6) ................ 75-ON


Thrust Washer Kit (A500) ......... 88-ON
Bearing Kit A500 ....................... 88-ON
OD Spring Ret & Torrington Kit
(Sonnax) ................................... 88-ON
Shim Kit Overdrive.................... 88-ON
Thrust Washer (Fibre)
Front Clutch to Rear Clutch ...... 70-ON
Thrust Washer Front & Rear Planet
(4 Tang 8 Cyl 66.70mm ID)
Wide Ratio ................................ 70-ON
Driving Shell Thrust Plate ......... 60-ON
Thrust Plate Selective OD A500
(4.27mm - 4.32mm Thick)......... 88-ON
Thrust Plate Selective OD A500
(4.65mm - 4.70mm Thick)......... 88-ON
Thrust Plate Selective OD A500
(5.03mm - 5.08mm Thick)......... 88-ON
Thrust Plate Selective OD A500
(5.41mm - 5.46mm Thick)......... 88-ON
Thrust Washer Output Shaft
(3 Ext Tabs 1.32mm Thick) ....... 88-ON
Thrust Washer Output Shaft
(3 Ext Tabs 1.727mm Thick) ..... 88-ON

1
1
1

TF6.TWK01
A500.TWK01
A500.TWK02

1
1

A500.TK01
A518.TK04

TF6.THW01

2
2

TF6.THW02
TF6.THW03

A518.THW07

A518.THW08

A518.THW09

A518.THW10

TF6.THW06

TF6.THW07
Revision 12/2003

CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)


TF6 (3 SPEED RWD) A500 (4 SPEED RWD)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

THRUST WASHERS & BEARINGS Cont...


204D Thrust Washer Output Shaft
(3 Ext Tabs 2.108mm Thick) ..... 88-ON
205G Output Shaft Bearing TF6
(28.60mm ID)............................ 60-ON
206D Output Shaft Race A500
(33mm OD x 8.90mm ID).......... 88-ON
207H Bearing Direct Hub to Piston
(97.64mm OD) A500................. 88-ON
208K Bearing OD Cam to O.Shaft
(A500) ....................................... 88-)N
209K Output Shaft Bearing Front
(110mm OD) A500 .................... 88-ON
210K Output Shaft Bearing Rear
(72.40mm OD) A500................. 88-ON
211H Thrust Plate & Bearing Assy .... 88-ON
211E Thrust Washer Rear Drum
to Snap Ring (A500) ................. 88-ON
212K Spacer Ring A500 (Selective)
(4.01mm) .................................. 88-ON
212K Spacer Ring A500 (Selective)
(4.45mm) .................................. 88-ON
212K Spacer Ring A500 (Selective)
(4.90mm) .................................. 88-ON

NI
NI
NI
NI
NI
NI
NI
NI
80E
NI

Solenoid Lock Up (TF6)............ 86-ON


Solenoid L/ Up & 4th
(2 Solenoid/3 Prong)................. 90-95
Solenoid L/ Up & 4th (2 Solenoids)
(Round / 8 Pin Connector) ........ 96-99
Solenoid 4th Gear only
No L/UP (1Solenoid/2 Prong) ... 89-95
Solenoid Governor Pressure
(2 Prong Connector Jeep) ........ 93-ON
Solenoid Governor Pressure
(Inc Temp Sensor) .................... 00-ON
Solenoid L/ Up & 4th (2 Solenoids)
(Rectangular / 8 Pin Connector) 00-ON
Solenoid Upgrade Kit
(2 Sol with Gov Press Sensor).. 89-95
Governor Pressure Sensor
(3 Pin) ....................................... 93-95
Governor Pressure Sensor
(4 Pin) ....................................... 96-ON
Neutral Safety Switch
(3 Prong Short) ......................... 69-ON
Output Speed Sensor ............... 89-ON

TF6.THW08

TF6.THW09

TF6.TOR01

TF6.TOR02

TF6.TOR03

A518.THW02

1
1

A518.THW03
A518.THW04

TF6.THW10

A500.THW06

A500.THW05

A500.THW04

TF6.SOL01

A518.SOL01

A518.SOL06

A518.SOL05

A518.SOL03

A518.SOL07

A518.SOL08

A518.SOL04

A518.ELE01

A518.ELE02

1
1

TF8.INH01
A604.ELE01

FILTERS
70F
70F
70F
NI

Large Dacron Filter ................... Most


Small Dacron Filter (2 Hole) ..... Early
Filter A500 (Plastic)................... 98-ON
Overdrive Piston Ret Filter........ 92-ON

1
1
1
1

TF8.FIL01
TF8.FIL02
A518.FIL01
A518.FIL02

SPRINGS & CIRCLIPS


72C Rear Clutch Diaphragm (FWD) ... 60-ON
73H Coil Spring Overdrive Clutch ....... 88-ON
NI 3-4 Accumulator Spring
(3.05mm Wire Size) .................... 88-ON
NI 3-4 Accumulator Spring
(Sonnax)...................................... 88-ON

YEARS QTY

PART NO

HARD PARTS
90B

ELECTRICAL COMPONENTS
NI
NI

DESCRIPTION

1
1

TF6.DIA01
A518.SPR02

A518.SPR01

A518.SPR03

Drum Front/Direct (5 Plate)


(152.65mm Max Width) ............ 76-ON
90B Drum Front/Direct (5 Plate)
(159.76mm Max Width) A500 ... 88-ON
90B Drum Front/Direct (5 Plate)
(With Two Bushings) A500........ 90-ON
91E Reverse Band Drum ................. 70-ON
91E Reverse Band Drum
(W/ Washer Step Down) A500 .. 88-89
92H OD Piston Housing (W/O Gov
Feed Holes) A500/42RE ......... 93-ON
93E Low One Way Cam TF6
(Case Repair Bolt in Type)........ 68-ON
94B Piston Front/Direct Drum
(One Bushing Type).................. 78-ON
95D Front Planetary W/Ring Gear
(Wide Ratio0 ............................. 80-ON
96D Rear Planetary 3 Pinion Steel... 76-ON
97D Ring Gear-Rear Planetary ........ 60-ON
98D Drive Shell & Sun Gear A500
(159.77mm OD Wide Ratio) ..... 92-ON
99A Pump Assy Lock Up Front Drum
With 2 Bushings 904 / A500...... 90-ON
99A Pump Assy-Use With 3 & 4
Plate Drums .............................. 68-77
99A Pump Assy W/O Lock Up ......... 78-ON
99A Pump Assy Lock Up
(Lug Drive Gear 1 Bush Drum .. 78-ON
99A Pump Assy Non Lock Up
(2 Bush Drum Extra Sump
Passage) 904 / A500 ................ 95-ON
99A Pump Assy Lock Up
(2 Bush Drum Extra Sump
Passage) 904 / A500 ................ 95-ON
100A Pump Gear Kit
(18.974mm Thick)..................... 79-ON
101E Output / Intermediate Shaft
(A500) ....................................... 88-89
101E Output / Intermediate Shaft
(A500) ....................................... 90-ON
102H Overdrive Sun Gear (22o Pitch)
(Early Pitched Gears) ............... 88-93
103E Output Shaft Support
(Gov Distributor Sleeve 6 Bolt) . 88-ON
104K One Way Clutch Spring & Roller
Kit (Overdrive) A500 ................. 88-ON
105K One Way Clutch Inner Cam
(Overdrive) A500....................... 88-ON
106H Piston (Overdrive) A500............ 88-ON
107K Overdrive Planetary
(4 Pinion W/ 22o Pitch) A500..... 88-93
107K Overdrive Planetary
(5 Pinion W/ 15o Pitch) A500..... 94-ON
107K Overdrive Planetary
(5 Pinion W/ 22o Pitch) A500..... 88-93
108K Overdrive Ring Gear
(With 22o Pitch) A500................ 88-93
108K Overdrive Ring Gear
(With 15o Pitch) A500................ 94-ON
109HK Planetary Kit Overdrive
(4 Pinion Late Pitch) A500 ........ 88-ON
109HK Planetary Kit Overdrive
(5 Pinion Late Pitch) A500 ........ 88-ON
109HK Planetary Kit Overdrive Without Bearings
(5 Pinion Late Pitch) A500 ........ 88-ON
109HK Planetary Kit Overdrive
(5 Pinion Late Pitch) A500 ........ 94-ON

101

TF6.DRU01

A500.DRU01

1
1

A500.DRU02
TF6.DRU02

A500.DRU03

A500.DRU04

TF6.OWC01

TF6.PIS01

1
1
1

TF6.PL01
TF6.PL02
TF6.PL03

A500.POT01

A500.PUM01

1
1

TF6.PUM01
TF6.PUM02

TF6.PUM03

TF6.PUM04

TF6.PUM05

TF6.PUM06

A500.SH01

A500.SH02

A500.SUN01

TF6.SUP01

A518.OWC02

1
1

A518.OWC06
A518.PIS01

A518.PL03

A518.PL06

A518.PL07

A518.PL04

A518.PL05

A518.PLK02

A518.PLK03

A518.PLK05

A518.PLK04

Revision 21/01/2003

CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)


TF6 (3 SPEED RWD) A500 (4 SPEED RWD)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

HARD PARTS CONT...


110K Output Shaft 4WD A500
(279.40mm O. D. Housing
With Long Spline) .................... 88-ON
110K Output Shaft 2WD A500
(Without Governor Drive Slot)... 90-ON
111F Rear Servo Piston (62.64mm) .. 70-ON

A518.SH03

1
1

A518.SH02
TF6.SER01

SPECIAL ITEMS
NI
NI

ATSG Manual (A500/A518) ...... All


ATSG Manual (A500SE/42RE). 93-ON

1
1

A518.MAN01
A500.MAN01

Kit
Kit
NI

Junior Shift Kit (A500)............... 88-ON


Superior UV Shift Kit (A500) ..... 88-ON
Throttle Valve Kit TF6 & A500
(Sonnax) ................................... 70-ON
Manual Valve TF6 & A500
(Sonnax) ................................... 70-ON
Pressure Regulator Vave
TF6 & A500 (Sonnax) ............... 70-ON
In. Shaft Pilot & Endplug Kit...... 88-ON
4 Spooled Switch Valve
(Sonnax) ................................... 70-ON
Boost Valve TF6 (Sonnax) ........ 70-ON
Plate, Universal Valve Body To
Case, w/o Lock-up Boost Tube. 88-94
Plate, Universal Valve Body To
Case, w/ Lock-up Boost Tube... 95-ON

1
1

A500.SK01
A500.SK02

TF8.VA01

TF8.VA03

1
1

TF8.VA04
A518.VA02

1
1

A518.VA01
TF6.VA01

A500.VB01

A500.VB02

NI
NI
NI
NI
NI
NI
NI

102

DESCRIPTION

YEARS QTY

PART NO

CHRYSLER 904 (TF6),A500 (40RH, 42RH, 42RE, 44RE)


TF6 (3 SPEED RWD) A500 (4 SPEED RWD)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

103

DESCRIPTION

YEARS QTY

PART NO

A
C

CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)


TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)

100

Revision 29/01/2003

A
C

CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)


TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)

107

Revision 29/01/2003

CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)


TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

KITS
Kit
Kit
Kit
Kit
Kit

Overhaul Kit (TF8) .................... 62-70


Overhaul Kit (TF8) .................... 71-ON
Overhaul Kit (A518 A618) ......... 90-ON
Gasket & Rubber (TF8) ............ 71-ON
Gasket & Rubber (A518/A618) . 90-ON

NI

Pan Gasket ............................... 62-ON


Pan Gasket (Farpak) ................ 62-ON
Front Pump ............................... 62-ON
Extension Housing (727) .......... 66-ON
Extension Housing (A518) ........ 90-ON
OD Housing to Case (A518) .... 90-ON
Output Shaft
Bearing Cover Gasket (727) ..... 66-ON
Sealing Washer PRNDL Switch 62-ON

1
1
1
1
1

TF8.OHK01
TF8.OHK02
A518.OHK01
TF8.GSK02
A518.GSK01

Front Pump O Ring................... 62-ON


Modified Lip Seal
Forward Clutch (Inner).............. 90-ON

1
1
1
1
1
1

TF8.GAS01
TF8.GAS10
TF8.GAS02
TF8.GAS03
A518.GAS02
A518.GAS03

1
1

TF8.GAS04
TF8.GAS05

1
1

TF8.OR01
A518.LIP01

NI

Front Pump ............................... 62-ON


Extension Housing
Jaguar, Aston, Matbro
(62mm x 40mm x 12mm).......... 62-ON
Extension Housing
Without Boot (63.80mm OD) .... 65-ON
Extension Housing
With Boot
(63.80mm OD x 42.00mm ID)... 65-ON
Extension Housing (Lancer)
(72mm x 42mm x 10mm).......... All
Extension Housing
Renault/Dodge (40x72x12mm). All
Extension Housing 4WD
(68.30mm OD) .......................... 62-ON
Adaptor Housing 4WD
(TF8/A518 65.28mm OD) ......... 62-ON
Range Rover Transfer Case
(62.25mm OD x 40.00mm ID)... 71-ON
Range Rover Transfer Case
(Schuler Chain Driven)
(63.60mm x 44mm x 9.50mm).. All
Selector Shaft ........................... 66-ON

**
*

Included in TF8.OHK01 & TF8.OHK02


Included in A518.OHK01

Kit

Sealing Ring Kit except A518 ... 71-ON

21G
21G

21G
21G
21G
11G
NI
NI

30B
31C
32H

PART NO

TF8.MCS01

Kit
Kit
Kit
34B
34B
35C
35C
36H
37K

37K
400C

TF8.MCS06
401B

High & Reverse (2.40mm)


(High Energy)............................ 62-ON
High & Reverse Parrallel
Grooves (2.40mm A518)........... 92-ON
Forward (Rear) Smooth ............ 62-ON
Overdrive Brake (A518/A618)
(154mm OD) ............................. 90-ON
Overdrive Direct (A518/A618)
(140mm OD) ............................. 90-ON

3-4 TF8.FRP03
3-4 A518.FRP01
4 TF8.FRP02
4-5 A518.FRP02
8-9 A518.FRP03

STEEL PLATES

37K

SEALS
20A
21G

30B

33K

RUBBER COMPONENTS
10A
11C

YEARS QTY

FRICTION PLATES Cont...

GASKETS
1F
1F
2A
5F
6F
7H
8G

DESCRIPTION

TH400.MCS02**
402C

TF8.MCS02*

403H

TF8.MCS07

403H

TF8.MCS09

404K

TF8.MCS10

404K

TF6.MCS04

TF8.MCS05

Steel Plate Kit (TF8/727) .......... 62-ON


Steel Plate Kit (A518) ............... 90-ON
Steel Plate Kit (A618) ............... 94-ON
High & Reverse......................... 62-ON
High & Reverse
(0.50mm Oversize) ................... 62-ON
Forward..................................... 62-ON
Forward
(0.50mm Oversize) ................... 62-ON
Overdrive Brake (A518) ............ 90-ON
Overdrive Direct
(1.75mm Thick A518)................ 90-ON
Overdrive Direct
(1.40mm Thick A518)................ 90-ON
Overdrive Direct
(1.40mm Thick A618)................ 94-ON
Pressure Plate (Outer)
High & Reverse Clutch ............. 62-ON
Pressure Plate (Outer)
Forward Clutch ........................ 62-ON
Pressure Plate (Inner)
Forward Clutch ......................... 62-ON
Pressure Plate Overdrive
(127mm ID x 5.46mm Thick) .... 90-ON
Pressure Plate Overdrive
(127mm ID x 9.55mm Thick) .... 90-ON
Pressure Plate O. D. Direct
(Stepped 118.77mm ID)............ 90-ON
Pressure Plate O. D. Direct
(No External Tabs) .................... 90-ON

1
1
1
4

TF8.STK01
A518.STK01
A618.STK01
TF8.STP01

AR TF8.STP02
3 TF8.STP01
AR TF8.STP02
5 A518.STP01
7

A518.STP02

AR A518.STP03
9

A518.STP03

TF8.PP01

TF8.PP01

TF8.PP02

A518.PP04

A518.PP01

A518.PP03

A518.PP02

1
1
1
1
1
1
2
1
1
1

TF8.BK01
A500.BK01
TF8.BUS01
TF8.BUS02
TF8.BUS04
TF8.BUS05
TF8.BUS06
A500.BUS07
A500.BUS06
A518.BUS01

BUSHES
2
1

TF8.MCS08
TF8.MCS04

TF8.SRK02

1
1
1
3-4

TF8.FRK01
A518.FRK01
A618.FRK01
TF8.FRP01

SEALING RINGS

Kit
Kit
550A
551B
552A
552A
553D
555H
556H
559K

Bush Kit (TF8)........................... 71-ON


Bush Kit Overdive Only(A518).. 89-ON
Front Pump ............................... 62-ON
High/Rev Drum (Wide).............. 72-ON
Stator Support (Rear) ............... 62-66
Stator Support (Rear) ............... 67-ON
Sun Gear Bushing .................... 62-ON
O.D. Sungear (W/Flange Front) 89-ON
O.D. Sungear (Rear)................. 89-ON
OD Output Shaft Pilot ............... 89-ON

FRICTION PLATES
Kit
Kit
Kit
30B

Friction Kit (TF8/727) ................ 62-ON


Friction Kit (A518) ..................... 90-ON
Friction Kit (A618) ..................... 94-ON
High & Reverse (2.40mm) ........ 62-ON

108

Revision 29/01/2003

CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)


TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

BANDS
50B
50B
50B
51C
51C
51C
51C

Intermediate (Kickdown) Flex ... 62-ON


Intermediate (Solid) .................. 62-ON
Intermediate Flex (A518, A618)
(53mm Wide Raybestos) .......... 92-ON
Low/Reverse............................. 62-89
Low/Reverse
(Use With 152.40mm Drum) ..... 90-91
Low/Reverse
(157.50mm Drum) A518 ........... 91-ON
Low/Reverse Multi Wrap
(A618, 47RH)............................ 94-ON

Kit
Kit
Kit
Kit
Kit
603A
603A
603A
650G
600E
601H
601H
601H
601H
651K
652K
602H
604D
604D
604D
605D
605D
605D
605D
605D
606D
606D
652K
652K
653H

Thrust Washer Kit (TF8)


(Without Selectives).................. 67-90
Thrust Washer Kit (TF8)
(Without Selectives).................. 90-ON
Thrust Washer Kit (A518) ......... 90-ON
Bearing Kit A518 ....................... 90-ON
OD Spring Ret & Torrington Kit
(Sonnax) ................................... 88-ON
Shim Kit Overdrive.................... 88-ON
Selective Front Pump (1.55mm)62-ON
Selective Front Pump (2.06mm)62-ON
Selective Front Pump (2.59mm)62-ON
Bearing Output Shaft TF8......... 62-ON
Thrust Washer A518
(Rear Band Drum to Ring Gear)92-ON
Thrust Plate Selective OD A518
(4.27mm - 4.32mm Thick)......... 88-ON
Thrust Plate Selective OD A518
(4.65mm - 4.70mm Thick)......... 88-ON
Thrust Plate Selective OD A518
(5.03mm - 5.08mm Thick)......... 88-ON
Thrust Plate Selective OD A518
(5.41mm - 5.46mm Thick)......... 88-ON
Output Shaft Bearing Front
(110mm OD) A518 .................... 88-ON
Output Shaft Bearing Rear
(72.40mm OD) A518................. 88-ON
Thrust Plate & Bearing Assy .... 88-ON
Thrust Washer Front & Rear Planet
(4 Tabs)..................................... 67-ON
Thrust Washer Front Planet
(5 Tabs A618)............................ 94-ON
Thrust Washer Planet to Sun Shell
(6 Tabs A618)............................ 94-ON
Thrust Washer Output Shaft
(Bronze) .................................... 62-79
Thrust Washer Output Shaft
(3 External Tabs)....................... 77-90
Thrust Washer Output Shaft
(3 Ext Tabs 1.32mm Thick) ....... 90-ON
Thrust Washer Output Shaft
(3 Ext Tabs 1.727mm Thick) ..... 90-ON
Thrust Washer Output Shaft
(3 Ext Tabs 2.108mm Thick) ..... 90-ON
Race Output Shaft Washer ....... 76-90
Output Shaft Race A518
(33mm OD x 8.90mm ID).......... 90-ON
Bearing Output Shaft Rear
(A518 34.93mm ID) .................. 90-ON
Bearing Output Shaft Rear
(A518 31.24mm ID) .................. 90-ON
Bearing Direct Hub to Piston
(97.64mm OD) A518................. 90-ON

YEARS QTY

PART NO

THRUST WASHERS & BEARINGS Cont...


1
1

TF8.BAN01
TF8.BAN02

1
1

TF8.BAN04
TF8.BAN03

A518.BAN01

A518.BAN02

A518.BAN03

THRUST WASHERS & BEARINGS


Kit

DESCRIPTION

654K Spacer Ring A518 (Selective)


(4.01mm) .................................. 88-ON
654K Spacer Ring A518 (Selective)
(4.45mm) .................................. 88-ON
654K Spacer Ring A518 (Selective)
(4.90mm) .................................. 88-ON
655K Bearing OD Cam to O.Shaft
(A518) ....................................... 88-)N

TF8.TK01
TF8.TK02
A518.TK03
A500.TWK02

NI
NI

1
1
AR
AR
AR
1

A500.TK01
A518.TK04
TF8.THW09
TF8.THW01
TF8.THW02
TF8.BE01

NI
NI

A518.THW01

A518.THW07

A518.THW08

A518.THW09

A518.THW10

A518.THW02

NI
NI

1
1

A518.THW03
A518.THW04

NI

TF8.THW08

NI

TF8.THW03

NI

TF8.THW11

NI

TF8.THW07

NI

TF8.THW04

NI

TF6.THW06

NI

TF6.THW07

NI

1
1

TF6.THW08
TF8.THW05

80E

Kit
60F
60F
60F
NI

A518.THW03

A518.THW12

TF6.TOR02

A500.THW05

A500.THW04

TF6.TOR03

Diaphragm Spring (1.88mm) .... 75-ON


Overdrive OWC PLastic............ 90-ON
Coil Spring Overdrive Clutch .... 90-ON
Circlip - O.D. Direct Retaining... 90-ON
3-4 Accumulator Spring
(3.05mm Wire Size) .................. 90-ON
3-4 Accumulator Spring
(Sonnax) ................................... 90-ON
Circlip Front & Rear Drum
(1.52mm Thick)......................... 62-ON
Circlip Front & Rear Drum
(1.879mm Thick)....................... 62-ON
Circlip Front & Rear Drum
(2.235mm Thick)....................... 62-ON
Circlip Front & Rear Drum
(2.692mm Thick)....................... 62-ON

1
1
1
1

TF8.DIA01
A518.OWC02
A518.SPR02
A518.CIR01

A518.SPR01

A518.SPR03

AR TF8.CIR04
AR TF8.CIR01
AR TF8.CIR02
AR TF8.CIR03

Filter Kit (727) ........................... 67-ON


Large One Hole ........................ 67-ON
Small Two Hole (Early) ............. 62-ON
Plastic Filter (A518/A618) ......... 98-ON
Overdrive Piston Ret Filter........ 92-ON

1
1
1
1
1

TF8.FILKIT01
TF8.FIL01
TF8.FIL02
A518.FIL01
A518.FIL02

ELECTRICAL COMPONENTS

80E
TF6.TOR01

FILTERS

A500.THW06

SPRINGS & CIRCLIPS


71C
75K
73H
433K
NI
NI

1
1
1

109

Solenoid Lock Up (727) ............ 86-ON


Solenoid L/ Up & 4th
(2 Solenoid/3 Prong)................. 90-95
Solenoid L/ Up & 4th (2 Solenoids)
(Round / 8 Pin Connector) ........ 96-99
Solenoid 4th Gear only
No L/UP (1Solenoid/2 Prong) ... 89-95
Solenoid Governor Pressure
(2 Prong Connector Jeep) ........ 93-ON
Solenoid Governor Pressure
(Inc Temp Sensor) .................... 00-ON
Solenoid L/ Up & 4th (2 Solenoids)
(Round / 8 Pin Connector) ........ 00-ON
Solenoid Upgrade Kit
(2 Sol with Gov Press Sensor).. 89-95
Governor Pressure Sensor
(3 Pin) ....................................... 93-ON
Governor Pressure Sensor
(4 Pin) ....................................... 96-ON
Neutral Safety Switch
(3 Prong Late Short Type) ........ 69-ON
Neutral Safety Switch
(3 Prong Early Long Type)........ 69-ON

TF6.SOL01

A518.SOL01

A518.SOL06

A518.SOL05

A518.SOL03

A518.SOL07

A518.SOL08

A518.SOL04

A518.ELE01

A518.ELE02

TF8.INH01

TF8.INH02

Revision 11/2004

CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)

TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)


ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

VALVE BODY & SPECIALITY KITS


Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
NI

Shift Kit (Transgo Junior) A518 . 62-ON


Shift Kit (Transgo) TF8/727....... 62-ON
Superior UV Shift Kit (A500) ..... 88-ON
Reprogramming Kit
(Transgo Competition) TF8/727 62-ON
Reprogramming Kit
(Transgo Tow & Go) TF8/727 ... 62-ON
Reprogramming Kit(Transgo)
(Stick Shift-Full Race) TF8/727. 62-ON
Shift Correction Kit (Superior)
(Reg. HD or Extr. HD) TF8/727. 62-94
Sonnax Sure Cure Reconditioning Kit
( 42RH/RE & 46/47RH/RE)....... 90-ON
4 Spooled Switch Valve
(Sonnax) ................................... 62-ON

1
1
1

TF8.SK01
A500.SK01
A500.SK02

TF8.SK02

TF8.SK03

TF8.SK04

TF8.SK05

A518.SCK01

A518.VA01

TF8.PUM01

TF8.PUM02

TF8.PUM03

TF8.PUM04

TF8.PUM05

TF8.PUM06

TF8.PUM07

TF8.PUM08

TF8.DRU01

A518.DRU04

A518.DRU05

A518.DRU07

1
1
1

A518.DRU06
TF8.PL01
TF8.PL03

A518.PL01

1
1
1

A518.PL02
TF8.PL02
TF8.PL06

TF8.OWC05

TF8.OWC01

1
1

A518.OWC05
TF8.OWC02

A518.OWC01

HARD PARTS
800A Pump Gear Set (.747 Thick).... 62-ON
801A Pump Assy Lock Up
(With 31mm Turbine Rings) ...... 78-ON
801A Pump Assy Lock Up
(31.75mm Turbine Rings ) ........ 94-ON
801A Pump Assy Non Lock Up
(31mm Turb Rings No Ring
On Forward Clutch Drum)......... 71-77
801A Pump Assy Non Lock Up
(31mm Turb Rings 1 Ring
On Forward Clutch Drum)......... 78-ON
801A Pump Assy Non Lock Up
(31.75mm Turb Rings 1 Ring On
Forward Clutch Drum) .............. 94-ON
801A Pump Assy Non Lock Up
(31mm Turb Rings 1 Ring On
Forward Clutch Drum 10 Lobe) 89-ON
801A Pump Assy Non Lock Up
(31mm Turb Rings 1 Ring On

802E
802E
802E

804H
804H
805D
805D
805D
805D
806D
806D
807E
807E
807E
808E
808E

Forward Clutch Drum 11 Lobe). 90-ON


Reverse Drum 727/A518
(12 Roller 152.40mm OD)......... 62-89
Reverse Drum 727/A518
(14 Roller 157.50mm OD)......... 91-92
Reverse Drum 727/A518
(14 Roller 157.50mm OD)
(Washer Type) .......................... 93-ON
Overdive Piston Housing
(Two Slot With Gov Holes)........ 90-ON
Overdive Piston Housing
( Withthout Gov Holes) ............. 96-ON
Front Planet 4 Pin ..................... 65-75
Front Planet 3 Pin ..................... 76-95
Front Planet 5 Pin Steel
(A518 / A618)............................ 94-95
Front Planet 5 Pin Aluminium
(A518 / A618)............................ 94-95
Rear Planet 4 Pin...................... 68-95
Rear Planet 3 Pin...................... 65-95
Low OWC Bolt in Cam Kit
(14 Roller) ................................. 91-ON
Low OWC Bolt in Cam Kit
(12 Roller) ................................. 62-90
Low OWC Bolt in Cam Kit
(14 Roller) ................................. 91-ON
Low OWC Spring & Roller Kit ... 62-90
Low OWC Roller Clutch Kit
(Plastic Cage 14 Element) ........ 91-ON

DESCRIPTION

YEARS QTY

PART NO

HARD PARTS Cont...


809E Low OWC Inner Race............... 62-90
809E Low OWC Inner Race Sonnax
(Slide On Type 46RH/RE)......... 90-ON
809E Low OWC Inner Race Sonnax
(Press On Type TF8) ................ 62-90
810D Ring Gear Front Planet............. 65-95
NI
Planetary, Sun & Ring Gear
Set Overdrive
(5 Pinoin Late Pitch) A518 ........ 90-ON
811F Rear Servo Piston Turned Billet
(Sonnax) ................................... 62-ON
811F Rear Servo Piston A618t
(62.48mm OD) .......................... 94-ON
812B High Reverse Clutch Drum
(4 Plate Wide Bushing) ............. 71-ON
813E Output Shft 4WD (419.10mm) .. 76-79
813E Intermediate Shaft (A518)......... 90-ON
NI
Extension Shaft (Range Rover) All
NI
Strut Assy Reverse Band.......... 62-ON
814C Rear Clutch Diaphragm Spacer 62-ON
815B Piston Spring & Retainer
(Rear Clutch) ............................ 62-ON

TF8.OWC03

A518.OWC03

1
1

A518.OWC04
TF8.PL05

A518.PLK04

TF8.SER01

TF8.SER03

1
1
1
1
1
1

TF8.DRU02
TF8.SH02
A518.SH01
TF8.SH01
TF8.STR01
TF8.SP01

TF8.SPR01

816E Output Support (4 Bolt) TF8 ..... 62-ON


816E Output Support (6 Bolt) TF8
(2 Groove for Washer) .............. 90-ON

TF8.SUP01

TF8.SUP04

817D Ring Gear Rear Planet A518 .... 96-ON


818D Sun Gear & Shell Assy ............. 62-95
819K One Way Clutch Spring & Roller
Kit (Overdrive) A518 ................. 91-ON
820K One Way Clutch Inner Cam
(Overdrive) A518....................... 90-ON
821H Piston (Overdrive) A518............ 90-ON
822K Overdrive Planetary
(4 Pinion W/ 22o Pitch) A518..... 90-93
822K Overdrive Planetary
(5 Pinion W/ 15o Pitch) A518..... 94-ON
822K Overdrive Planetary
(5 Pinion W/ 22o Pitch) A518..... 90-93
823K Overdrive Ring Gear
(With 22o Pitch) A518................ 90-93
823K Overdrive Ring Gear
(With 15o Pitch) A518................ 94-ON
824HK Planetary Kit Overdrive
(4 Pinion Late Pitch) A518 ........ 90-ON
824HK Planetary Kit Overdrive
(5 Pinion Late Pitch) A518 ........ 90-ON
824HK Planetary Kit Overdrive Without Bearings
(5 Pinion Late Pitch) A518 ........ 90-ON
825k Output Shaft 2WD A518
(Without Gov Drive Slot) ........... 90-ON
825K Output Shaft 4WD A518
(279.40mm O. D. Housing
With Long Spline) .................... 90-ON
826G Overdrive Housing (A518)
(2WD Without Speed Sensor) .. 90-ON

1
1

TF8.PL07
TF8.POT01

A518.OWC02

1
1

A518.OWC06
A518.PIS01

A518.PL03

A518.PL06

A518.PL07

A518.PL04

A518.PL05

A518.PLK02

A518.PLK03

A518.PLK05

A518.SH02

A518.SH03

A518.HO01

108

Revision 29/01/2003

CHRYSLER 727 (TF8) , A518 (46RH, 46RE) A618 (47RH, 47RE)


TF8 (3 SPEED RWD) A518/A618 (4 SPEED RWD)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

SPECIAL ITEMS
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

ATSG Manual (TF8 / 727)......... 62-ON


ATSG Manual (A500, A518) ..... 90-ON
Drive Plate 279.40mm Conveter
(Unevenly Spaced Crank Holes)
Drive Plate 279.40mm Conveter
(Evenly Spaced Crank Holes)...
Drive Plate 304.80mm Conveter
(Unevenly Spaced Crank Holes)
Drive Plate 304.80mm Conveter
(Evenly Spaced Crank Holes)...
Shim Kit Rear Planet End Play (10)
Throttle Valve Kit TF6 & A500
(Sonnax) ................................... 70-ON
Manual Valve TF6 & A500
(Sonnax) ................................... 70-ON
Pressure Regulator Vave
TF6 & A500 (Sonnax) ............... 70-ON
In. Shaft Pilot & Endplug Kit...... 88-ON
A518 Spragg Insallation Tool .... 90-ON
Plate, Universal Valve Body to
Case w/ Lock-up Boost Tube.... 90-ON
Plate, Universal Valve Body to
Case, w/o Lock-up Boost Tube. 90-ON

1
1

TF8.MAN01
A518.MAN01

TF8.FP01

TF8.FP02

TF8.FP03

1
1

TF8.FP04
TF8.THW06

TF8.VA01

TF8.VA03

1
1

TF8.VA04
A518.VA02
A518.TOOL01

A518.VB01

A518.VB02

109

Revision 29/01/2003

A404 (30TH), A413, A470, A670 (31TH)

A
C

3 SPEED FWD

106

Revision 06/02/2003

A404 (30TH), A413, A470, A670 (31TH)

A
C

3 SPEED FWD

107

Revision 06/02/2003

A404 (30TH), A413, A470, A670 (31TH)

3 SPEED FWD LOCK UP & NON LOCK UP


ILL
NO.

DESCRIPTION

Kit

Combi Overhaul Kit (Transtec) . 78-ON

YEARS QTY

KITS

PART NO

A404.OHK02

GASKETS
100F Oil Pan 14 Bolt Pan
(Cork & Neoprene).................... 78-ON
101A Pump Gasket ............................ 78-ON
102E Gasket-Pan Filter...................... 78-ON
103F Gasket-End Cover .................... 78-ON
104F Gasket-Diff Cover ..................... 78-ON

1
1
1
1
1

A404.GAS01
A404.GAS02
A404.GAS03
A404.GAS04
A404.GAS05

Pump Seal ................................ 78-ON


Selector Shaft Seal ................... 78-ON
Extension/Axle Seal.................. 78-ON
Diff Bearing/Axle Seal............... 78-ON

Kit

A404.OR02

Kit

TF6.MCS01
TF8.MCS04
A404.MCS02
A404.MCS02

600A
601C
602D
603D
603D
604D

FRICTION PLATES
Kit
Friction Kit................................. 81-ON
250C Rear / Forward Smooth
(124mm OD x 1.80mm x 47T) .. 78-80
250C Rear / Forward Smooth
(124mm OD x 1.83mm x 49T) .. 81-ON
251B Front / Direct Grooved
(124mm OD x 2.16mm x 46T) .. 78-ON

604D
1

A404.FRK02

2-3 A404.FRP02
3-4 A404.FRP03
3-4 A404.FRP01

605D
605D
606D
606D
NI

STEEL PLATES
Kit
Steel Plate Kit ........................... 81-ON
300C Rear / Forward
(104.20mm ID x 1.75mm x 8T) . 78-80
300C Rear / Forward
(108mm ID x 1.80mm x 8T) ...... 81-ON
301B Front / Direct
(104.20mm ID x 1.75mm x 8T) . 78-80
301B Front / Direct
(104.20mm ID x 2.54mm x 8T) . 81-ON
400B Pressure Plate Front Clutch Flat
(6.73mm Thick x 103.50mm ID) 78-ON
400B Pressure Plate Front Clutch Flat
(4.82mm Thick x 103.50mm ID) 78-ON
401C Pressure Plate Rear Clutch Beveled
(103.60mm ID).......................... 78-80
401C Pressure Plate Rear Clutch Beveled
(108.00mm ID).......................... 81-ON
402C Pressure Plate Rear Clutch Flat
(6.73mm Thick x 103.50mm ID) 78-80
402C Pressure Plate Rear Clutch Flat
(4.82mm Thick x 103.50mm ID) 78-80
402C Pressure Plate Rear Clutch Flat
(5.00mm Thick x 108mm ID) .... 78-80

PART NO

A404.BK01

A404.BUS02

1
1
1
1

A404.BUS03
TF6.BUS01 *
A604.BUS01
A404.BUS04

TF6.BUS02

* Can Use BW55.BUS01

A404.OR01

1
1
1
1

YEARS QTY

BUSHES

Kit
Bush Kit .................................... 78-ON
550B Front Clutch Retainer Front
(Large) ...................................... 78-ON
551B Front Clutch Retainer Rear
(Small) ...................................... 78-ON
552A Front Pump Housing (Bronze) .. 78-ON
552A Front Pump (5 Pack Sonnax) ... 78-ON
553E Low Reverse Drum ................... 78-ON
554A Rear Stator to Turbine Shaft
(22.35mm ID x 14mm long) ...... 78-85

SEALS
150A
152F
153H
154H

DESCRIPTION

THRUST WASHERS & BEARINGS

RUBBER COMPONENTS
120A Pump O Ring........................... 78-ON
121F Lip Seal Reverse Servo Piston
(Viton Casting No.4269736) ..... 78-ON

ILL
NO.

A404.STK02

607E
608C

A404.STP01

608C

2-3 A404.STP03

608C

3-4 A404.STP01

650E

A404.STP02

651E

A404.PP01

652G

A404.PP02

653G

A404.PP03

654H

A404.PP04

655H

A404.PP01

655H

A404.PP02

A404.PP05

Thrust Washer Kit


(404/413/470/670 5 Tang)......... 78-ON
Thrust Washer Kit
(413/470/670) ........................... 81-ON
Pump to Front Clutch................ 78-ON
Front C. Drum to Rear C.Drum. 78-ON
Thrust Washer Front Ring
Gear Hub to Annulus Gear ....... 78-ON
Front Planet Carrier (Front)
(4 Tab 60mm OD) ..................... 78-80
Front Planet Carrier (Front)
(4 Tab 68mm OD) ..................... 81-ON
Front Planet Carrier (Rear)
(4 Tab 60mm OD) ..................... 78-80
Front Planet Carrier (Rear)
(4 Tab 68mm OD) ..................... 81-ON
Rear Planet Carrier (Front)
(4 Tab 60mm OD) ..................... 78-80
Rear Planet Carrier (Front)
(4 Tab 68mm OD) ..................... 81-ON
Rear Planet Carrier (Rear)
(4 Tab 60mm OD) ..................... 78-80
Rear Planet Carrier (Rear)
(4 Tab 68mm OD) ..................... 81-ON
Front & Rear Planet Carrier
(Wide Ratio 5 Pinion)................ 96-ON
One Way Clutch Cam (Fibre) ... 78-ON
Output Shaft
(1.98mm to 2.03mm) ................ 78-ON
Output Shaft
(2.16mm to 2.21mm) ................ 78-ON
Output Shaft
(2.34mm to 2.39mm) ................ 78-ON
Bearing & Race Assy
Output Ring Gear to Case ........ 78-ON
Bearing & Race Assy
Drive Sprocket .......................... 78-ON
Bearing & Race Assy
Transfer Shaft ........................... 78-ON
Bearing & Race Assy
Driven Sprocket ........................ 78-ON
Bearing & Race Assy
Final Drive (22 Roller)............... 78-ON
Bearing & Race Assy
Final Drive (22 Roller)............... 78-95
Bearing & Race Assy
Final Drive (19 Roller)............... 96-ON

A404.TWK01

1
1
1

A404.TWK01
A404.THW02
A404.THW03

A404.THW01

A404.THW04

A404.THW05

A404.THW04

A404.THW05

A404.THW04

A404.THW05

A404.THW04

A404.THW05

2
1

A404.THW06
A404.THW07

AR A404.THW08
AR A404.THW09
AR A404.THW10
1

A404.BE01

A404.BE01

A404.BE02

A404.BE02

A404.BE02

A404.BE02

A404.BE03

A404.SRK01

SEALING RINGS
Kit

108

Sealing Ring ............................. 81-ON

Revision 06/02/2003

A404 (30TH), A413, A470, A670 (31TH)


3 SPEED FWD
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

BANDS
500B Front Band (Kick Down)............ 78-ON
501E Rear Band Low / Reverse......... 78-ON

1
1

A404.BAN01
A404.BAN02

818E Rear Band Strut


(55.88mm Long) Heavy Duty.... 81-ON
819H Extension Housing.................... 78-ON

1
1

A404.FIL01
A404.FIL02

NI

A404.DIA01

ELECTRICAL COMPONENTS
NI
NI

Neutral Safety Switch ............... 78-ON


Lock UP Solenoid ..................... 86-ON

PART NO

1
1

A404.STR01
A404.CAS01

SPECIAL ITEMS

SPRINGS & CIRCLIPS


410C Rear/ Forward Diaphragm ........ 78-ON

YEARS QTY

HARD PARTS CONT...

FILTERS
450F Pan Filter (Dacron) ................... 78-82
450F Pan Filter (Metal & Plastic) ....... 82-ON

DESCRIPTION

1
1

TF8.INH01
A404.SOL01

A404.PUM01

A404.DRU01

A404.DRU02

A404.DRU03

1
1

A404.DRU04
A404.DRU07

A404.GE01

A404.GE02

A404.GE03

A404.GOV01

A404.GOV02

A404.GOV03

1
1

A404.GOV04
A404.OWC01

A404.OWC02

A404.PL01

A404.PL02

1
1

A404.PL03
A404.PL04

A404.PL05

A404.SUN01

A404.RET01

A404.SH01

1
1

A404.SH02
A404.SH03

ATSG Rebuild Manual


(A404, A413, A470 & A670) ...... 78-ON
900H Shim Kit-Final Drive Preload
(10 Shims at .127mm) .............. 78-ON
NI
Shim Kit-Output Shaft End Play
(5 Shims at .127mm x 31.75mm OD)
.................................................. 78-ON
NI
Shim Kit-Transfer Shaft End Play
(5 Shims at .127mm x 35mm OD)
.................................................. 78-ON
NI
Governor Bracket & Spring Kit
(Sonnax Cures 2nd Gear Starts)78-ON

AR A404.MAN01
1

A404.SHIMKIT03

A404.SHIMKIT01

A404.SHIMKIT02

A404.GOV04

HARD PARTS
800A Front Pump Assy-Milled Hub Gear
(2 or 3 Ring Turbine) Neon ....... 87-ON
801C Drum & Shaft Assy-Rear/Fwd
(3 Ring Turbine Shaft x 3 Pack) 87-ON
802B Drum-Front Clutch/Direct
(3 Pack) .................................... 78-80
802B Drum-Front Clutch/Direct
(4 Pack) .................................... 81-85
802B Drum-Front Clutch/Direct
(4 Pack) .................................... 85-ON
803E Drum-Low & Reverse ............... 78-ON
804G Sprocket Gear Set
(52T Driven x 57T Drive) .......... 81-ON
804G Sprocket Gear Set
(56T Driven x 53T Drive) .......... 81-ON
805H Final Drive Housing 12 Bolt
(With 22 & 19 Roller Bearings) . 95-ON
806G Governor Assy
(Wide Ratio Solid Valves) ......... 81-ON
807G Governor Support
(Park Lugs 14mm Wide) ........... 78-87
807G Governor Support
(Park Lugs 15.87mm Wide) ...... 88-ON
NI
Governor Bracket & Spring Kit
(Sonnax Cures 2nd Gear Starts)78-ON
808E O.W.C. Spring & Roller Kit........ 78-ON
809F Low Sprag Race Bolt in Type
(Comes W/O Bearing Races) ... 81-ON
810D Front Planetary 5 Pinion
(36 Tooth Sun Gear) A670 ........ 96-ON
810D Front Planetary 4 Pinion
(36 Tooth Sun Gear) ................. 81-95
811D Rear Planetary 4 Pinion
(Square Housing)...................... 78-95
812D Front Planetary Ring Gear........ 82-ON
813E Rear Planetary Ring Gear
(Washer Type) .......................... 78-ON
814D Sun Gear and Shell
(36T Front Gear Wide Ratio) .... 82-ON
815G Bearing Retainer-Transfer Shaft
(Without Bearing & Race) ......... 78-82
816G Transfer Shaft & Ring Gear
(61Tx20T Replaces 55Tx18T) .. 78-ON
816G Transfer Shaft & Ring Gear
(60T x 21T) A670 ...................... 86-ON
817D Output Shaft (165.10mm Long) 82-ON

113

Revision 06/02/2003

CHRYSLER A604 (40TE, 41TE-FWD) (41AE)

A
C

4 SPEED FWD (Full Electronic Control)

110

Revision 07/02/2003

CHRYSLER A604 (40TE, 41TE-FWD) (41AE)

A
C

4 SPEED FWD (Full Electronic Control)

111

Revision 07/02/2003

CHRYSLER A604 (40TE, 41TE-FWD) (41AE)

4 SPEED FWD (Full Electronic Control)


ILL
NO.

DESCRIPTION

Kit
Kit
Kit

Super Overhaul Kit ................... 90-ON


Master Overhaul Kit .................. 90-ON
Overhaul Kit .............................. 89-ON

YEARS QTY

KITS

1
1
1

PART NO

A604.SOHK01
A604.MHK01
A604.OHK01

GASKETS
100F
100F
101A
102F
103F
104F
105F

Pan Gasket (Cork 14 Bolt)........ 89-ON


Pan Gasket (Fibre 14 Bolt) ....... 89-ON
Pump Gasket ............................ 89-ON
Sprocket Cover (Fibre) ............. 89-ON
Differential Cover (Fibre) .......... 89-ON
Solenoid Gasket ....................... 88-99
Solenoid Gasket ....................... 00-ON

1
1
1
1
1
2
1

A604.GAS01
A604.GAS10
A604.GAS02
A604.GAS03
A604.GAS04
A604.GAS05
A604.GAS06

RUBBER COMPONENTS
120E D Ring 2nd / 4th Piston Outer
(2nd Design) ............................. 89-ON
121E D Ring 2nd / 4th Piston Inner
(2nd Design) ............................. 89-ON
122E D Ring Low/Rev Piston Outer
(2nd Design) ............................. 89-ON
123E D Ring Low/Rev Piston Inner
(2nd Design) ............................. 89-ON
124F Filter O Ring ............................ 89-ON
NI
Pump Outer 'O' Ring................. 89-ON

A604.OR01

A604.OR02

A604.OR03

1
1
1

A604.OR04
A604.OR05
A404.OR01

SEALS
150A Front Pump Seal....................... 89-ON
NI
Bearing Retainer Seal AWD
(57.15mm x 36.83mm x 7.62mm)
.................................................. 91-ON
NI
Sealing Washer
(Neutral Safety Switch) ............. 89-ON

A604.MCS01

A604.MCS02

A604.THW17

ILL
NO.

DESCRIPTION

YEARS QTY

STEEL PLATES

Kit
Steel Plate Kit ........................... 89-ON
300E 2nd & 4th Steel
(133mm ID x 2.40mm x 14T) .... 89-ON
301E Low / Reverse Steel
(133mm ID x 1.70mm x 14T) .... 89-ON
302C Overdrive Steel
(115mm ID x 2.50mm x 8T) ...... 1989
302C Overdrive Steel (For Alto Power Pack)
(115mm ID x 2.50mm x 8T) ...... 1989
302C Overdrive Steel
(115mm ID x 1.70mm x 8T) ...... 90-ON
303B Underdrive Steel
(115mm ID x 1.70mm x 8T) ...... 89-ON
304C Reverse Input Steel
(115mm ID x 1.70mm x 8T) ...... 89-ON
400C Pressure Plate-Underdrive
(7.00mm x 3 Plate) ................... 89-92
400C Pressure Plate-Underdrive
(5.46mm x 4 Plate) ................... 89-96
400C Pressure Plate-Underdrive
(6.00mm x 4 Plate Update Kit).. 89-96
400C Pressure Plate-Underdrive
(6.48mm x 4 Plate) ................... 89-96
400C Pressure Plate-Underdrive
(7.00mm x 4 Plate) ................... 89-96
401E Pressure Plate-Low & Reverse
(5.84mm) .................................. 89-ON
402C Pressure Plate-Overdrive/Reverse
(8 Slots & 4 Lugs) ..................... 91-96
403C Pressure Plate-Reverse Input
(No External Lugs).................... 89-91

PART NO

A604.STK01

A604.STP02

A604.STP03

A604.STP04

A604.STP54

A604.STP01

A604.STP01

A604.STP01

A604.PP01

A604.PP02

A604.PP03

A604.PP04

A604.PP05

A604.PP06

A604.PP07

A604.PP08

A604.FIL01

1
1
1

A604.BK02
TF6.BUS01
A604.BUS01

A604.BUS02

A604.BUS07

A604.BUS03

2
1
1

A604.BUS04
A604.BUS05
A604.BUS09

A604.BUS08

FILTERS
450F Filter Oil Pick Up ....................... 89-ON

FRICTION PLATES
Kit
Kit
Kit
250E
250E
251E
251E
252C
252C
252C
252C
253C
253C
254B
254B

Friction Kit (Borg Warner) ......... 89-ON


Friction Kit (Raybestos) ............ 89-ON
Overdrive Clutch
(Alto Power Pack) ..................... 89-ON
2nd & 4th Friction
(154mm OD x 2.10mm x 31T) .. 89-ON
2nd & 4th Friction (Raybestos)
(154mm OD x 2.10mm x 31T) .. 89-ON
Low / Reverse Friction
(154mm OD x 1.80mm x 32T) .. 89-ON
Low / Reverse Friction (Raybestos)
(154mm OD x 1.80mm x 32T) .. 89-ON
Overdrive Friction
(138mm OD x 2.20mm x 27T) .. 1989
Overdrive Friction (For Alto Power Pack)
(138mm OD x 2.20mm x 27T) .. 1989
Overdrive Friction
(138mm OD x 1.80mm x 28T) .. 90-ON
Overdrive Friction (Raybestos)
(138mm OD x 1.80mm x 28T) .. 90-ON
Reverse Input Friction
(138mm OD x 1.80mm x 28T) .. 89-ON
Reverse Input Friction (Raybestos)
(138mm OD x 1.80mm x 28T) .. 89-ON
Underdrive Friction
(138mm OD x 1.80mm x 28T) .. 89-ON
Underdrive Friction (Raybestos)
(138mm OD x 1.80mm x 28T) .. 89-ON

1
1

A604.FRK01
A604.FRK02

A604.CK01

A604.FRP02

A604.FRP12

A604.FRP03

5
3
4

A604.FRP13
A604.FRP04
A604.FRP54

A604.FRP01

A604.FRP11

A604.FRP01

A604.FRP11

A604.FRP01

A604.FRP11

BUSHINGS
Kit
550A
550A
551C
551C
551C
552D
553D
554A
554A

112

Bush Kit .................................... 89-ON


Pump Bush ............................... 89-ON
Pump Bush (5 Pack Sonnax).... 89-ON
Overdrive Clutch Hub
(24.50mm ID)............................ 89-94
Overdrive Clutch Hub (5 Pack)
(Sonnax Replaces Both OEM).. 89-94
Overdrive Clutch Hub (5 Pack)
(Sonnax Replaces Both OEM).. 95-ON
Sun Gear & 2/4 Clutch Hub Assy
(28.96mm OD) .......................... 89-95
Rear Planetary (31.115mm OD) 89-ON
Input Shaft (Installs in Rear) ..... 89-ON
Input Shaft (Installs in Rear)
(5 Pack Sonnax) ....................... 89-ON

Revision 04/2004

CHRYSLER A604 (40TE, 41TE-FWD) (41AE)


4 SPEED FWD (Full Electronic Control)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

SPRINGS & CIRCLIPS


Kit
Spap Ring Kit (14 Most Popular)89-ON
410C Snap Ring O. Drive/Rev
P. Plate (Waved) ....................... 89-ON
411C Snap Ring-Rev Input P. Plate
(Rear Flat)................................. 89-ON
412E Snap Ring-Low Rev P. Plate
(Front Tapered 1.80mm) ........... 89-ON
413E Snap Ring-Low Rev P. Plate
(Flat) ......................................... 89-ON
414D Snap Ring-Front Planet to Ring gear
(Front & Rear)........................... 89-ON
415C Snap Ring-OD Clutch P. Plate
(Rear 1.93mm Tapered 4 Pack) 90-ON
415C Snap Ring-OD Clutch P. Plate
(Rear 1.52mm Tapered)............ 90-ON
425E Diaphragm Spring Low / Rev
(137mm OD) ............................. 89-ON
426E Diaphragm Spring 2/4 Clutch
(165mm OD) ............................. 89-ON
427F Accumulator Spring Fits All Acc
(2.845mm Wire Diameter) ........ 96-ON

A604.CIR10

A604.CIR02

A604.CIR03

A604.CIR04

A604.CIR05

A604.CIR06

A604.CIR07

A604.CIR08

A604.DIA01

A604.DIA02

A604.SPR01

BEARINGS & RACES


Kit
Thrust Bearing Kit (5 Pieces).... 89-ON
650A Bearing Stator Rear to Input Clutch
Hub (43.50mm x 29.20mm) ...... 89-ON
651D Bearing Front Planet to RearSun
Gear (53.35mm x 34.50mm)..... 89-ON
652A Bearing Input Clutch Hub to
Underdrive Clutch Hub ............. 89-ON
653D Bearing Rear Sun Gear
to Rear Planet........................... 89-ON
NI
Bearing Front Planet
(Must be Disassembled) ........... 89-ON
654G Bearing & Race Assy
(Case to Drive Sprocket) .......... 89-ON
655G Bearing & Race Assy
(Driven Sprocket)...................... 89-ON
656D Bearing & Race Assy
(Rear Planet to Case) ............... 89-ON
657G Bearing & Race Assy
(Final Drive Housing 22 Roller). 89-ON
658G Bearing & Race Assy
(Final Drive Housing 22 Roller). 89-ON
658G Bearing & Race Assy
(Final Drive Housing 19 Roller). 96-ON
659G Bearing & Race Kit
(Pinion to Case) ........................ 96-ON

Kit
Kit
600C
600C
600C
600C
600C

Washer Kit W/O Selectives....... 89-ON


Shim Kit Output & Tranfer End Play
(10 x 0.13mm Shims)................ 89-ON
Shim Kit Tranfer Gear
(10 x 0.13mm Shims)................ 89-ON
Shim Kit Preload & End Play .... 89-ON
Washer Overdrive Clutch Hub
(3 Slot Selective 0.91mm)......... 89-ON
Washer Overdrive Clutch Hub
(3 Slot Selective 1.15mm)......... 89-ON
Washer Overdrive Clutch Hub
(3 Slot Selective 1.35mm)......... 89-ON
Washer Overdrive Clutch Hub
(3 Slot Selective 1.80mm)......... 89-ON
Washer Overdrive Clutch Hub
(3 Slot Selective 2.25mm)......... 89-ON

YEARS QTY

600C Washer Overdrive Clutch Hub


(3 Slot Selective 2.47mm)......... 89-ON
600C Washer Overdrive Clutch Hub
(3 Slot Selective 2.90mm)......... 89-ON
600C Washer Overdrive Clutch Hub
(3 Slot Selective 3.20mm)......... 89-ON
601C Washer/Race (3 Tabs)
(U. Drive Hub to O. Drive Hub) . 89-ON
602C Washer-Underdrive Clutch Hub
(Babbit 5 Tabs).......................... 89-ON
603D Washer Sun Gear/Clutch Hub
(4 Tabs)..................................... 89-ON

PART NO

A604.TWK02
702F

A604.BE01

A604.BE02

703F

A604.BE03

704F

A604.BE03

NI

A604.BE03

705F

A604.BE04

705F

A604.BE05

NI

A404.BE02

A404.BE02

A404.BE02

A404.BE03

A604.BE07

A604.TWK01

A604.SHIMKIT

1
1

A604.SHIM01
A604.SHK01

A604.THW01

A604.THW02

A604.THW03

A604.THW04

A604.THW05

A604.THW06

A604.THW07

A604.THW08

A604.THW11

A604.THW12

A604.THW13

ELECTRICAL COMPONENTS
Kit
Kit
700F
701F
NI
NI

THRUST WASHERS & SELECTIVES


Kit
Kit

DESCRIPTION

THRUST WASHERS & SELECTIVES CONT...

Rebuild Kit Solenoid Assy......... 89-99


Rebuild Kit Solenoid Assy......... 00-ON
Output Speed Sensor ............... 89-ON
Turbine Input Speed Sensor..... 89-ON
Range Sensor
(Pin Terminals).......................... 96-99
Range Sensor
(Spade Terminals)..................... 99-ON
Solenoid Assembly (OEM)
(Requires Late Gasket
Part No. A604.GAS06)............. 89-ON
PRNODL Switch
(Course Threads)...................... 90-95
PRNODL Switch & Neutral S. Switch
(Update Kit 89-90) .................... 1989
Harness (Use With
A604.INH02 Update Kit) ........... 1989
Neutral Safety Switch
(Fine Threads) .......................... 1989
Neutral Safety Switch
(Fine Threads) .......................... 90-95
Brass Contacts for Solenoids ... 89-ON

1
1
1
1

A604.SOL02
A604.SOL04
A604.ELE01
A604.ELE02

A604.ELE03

A604.ELE04

A604.SOL03

A604.INH01

A604.INH02

A604.INH04

TF8.INH01

1
1

A604.INH03
A604.SOL07

1
1

A604.PUM01
A604.PUM03

1
1

A604.DIF01
A604.DRU01

1
1

A604.DRU02
A604.GE01

A604.HUB01

A604.HUB03

1
1

A604.HUB04
A604.NUT01

1
1

A604.PIS01
A604.PIS02

A604.PIS03

1
1
1

A604.PIS04
A604.PIS05
A604.PL01

A604.PL02

HARDWARE
800A Pump Assy (4 Ring) .................. 90-ON
802A Pump Gear Set ......................... 89-ON
803G Final Drive Housing FWD
(22 Roller & 22 Roller Bearing). 89-ON
804D Sun Gear & 2/4 Clutch Hub ...... 89-94
804D Sun Gear & 2/4 Clutch Hub
(Has Larger Bushing)................ 95-ON
805G Transfer Gear Kit (47T x 49T)... 91-ON
806C Underdrive Clutch Hub
(Solid Shaft) .............................. 89-ON
807D Anulus-Rear Planetary
(Second Design) ....................... 89-ON
808A Input Clatch Hub 4 Ring Pump
(2.54mm O Ring Groove) ........ 90-ON
809G Nut-Tranfer Shaft (2nd Design) 92-ON
810B Piston-Moulded Lip and
Spring Retainer......................... 89-ON
811E Piston-Low & Reverse .............. 89-ON
812B Piston-Overdrive / Reverse
(8-4 Lug Press Plate Update) ... 89-90
812B Piston-Overdrive / Reverse
(4 Lugs for Press Plate) ............ 90-ON
813B Piston-Input C. Drum/U. Drive .. 89-ON
814D Front Planet Assy...................... 89-ON
815D Rear Planet W/Short Shaft
(25.40mm) ............................... 89-91L

119

Revision 06/10/2003

CHRYSLER A604 (40TE, 41TE-FWD) (41AE)


4 SPEED FWD (Full Electronic Control)
ILL
NO.

DESCRIPTION

YEARS QTY

ILL
NO.

PART NO

DESCRIPTION

YEARS QTY

PART NO

HARDWARE CONT...
815D Rear Planet Splined Shaft
(28.80mm) 5 Pinion .................. 91L-ON 1 A604.PL03
NI
Front Planet Repair, Contains
OD Clutch Hub, Front Planet
& Sun Gear-29.5omm............... 95-ON
1 A604.PLK01
816E Housing-2/4 Piston 2nd Design
(With Lanced Bleed Orifice)...... 89-ON
1 A604.RET01
817B Input Clutch Ret./Housing
(4 Plate Overdrive Clutch) ........ 91-ON
1 A604.RET02
NI
Diff Case Saver-Pinion Shaft .... 89-ON
1 A604.RET03
NI
Retainer-F. Drive Cross Shaft ... 89-ON
1 A604.RET04
818G Transfer Shaft (17 Teeth) .......... 89-ON
1 A604.SH01
NI
Spacer-Output & Transfer
(1.143mm) ................................ 89-ON AR A604.SP01
NI
Spacer-Output & Transfer
(0.762mm) ................................ 89-ON AR A604.SP02
NI
Spacer-Output & Transfer
(0.940mm) ................................ 89-ON AR A604.SP03
819D Sun Gear-Rear ......................... 89-ON
1 A604.SUN01
820C O.D. Clutch Hub 28.96mm
Small O.D. (Hollow Shaft)......... 89-94
1 See Note Below
(Use A604.HUB05 with A604.DRU02)
820C O.D. Clutch Hub 29.50mm........ 95-ON
1 A604.HUB05
822G Retainer, Differential (Awd)
(Cast Iron) 6 Bolt 2.676 Tall ..... 89-ON
1 A604.RET05

SPECIAL ITEMS
Kit
NI
NI
NI
NI
NI
NI
NI

Overdrive Clutch
(Alto Power Pack) ..................... 89-ON
A604 Rebuild Manual ............... 89-ON
A604 Update Manual ................ 89-ON
Cooler Bypass Check Valve
(Sonnax) ................................... 89-ON
TCC Regulator Valve (Sonnax) 89-ON
Boost Valve Sleeve (Sonnax) ... 89-ON
Converter Regulator Valve & Sleeve
(Sonnax) ................................... 89-ON
Replacement Switch Valve Plugs
Prevents Cocking (Sonnax) ...... 89-ON

1
1
1

A604.CK01
A604.MAN01
A604.MAN02

1
1
1

A604.VA01
A604.VA02
A604.VA03

A604.VA04

A604.VA05

120

Revision 07/02/2003

CHRYSLER A604 (40TE, 41TE-FWD) (41AE)

4 SPEED FWD (Full Electronic Control)

ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

115

DESCRIPTION

YEARS QTY

PART NO

Revision 07/02/2003

A606 (42LE)

A
C

4 SPEED IN LINE FWD (Electronic Control)

116

A606 (42LE)

A
C

4 SPEED IN LINE FWD (Electronic Control)

117

A606 (42LE)

4 SPEED IN LINE FWD (Electronic Control)


ILL
NO.
Kit
Kit

DESCRIPTION

YEARS QTY

KITS

Overhaul Kit
(With Duraprene Pan Gasket) .. 93-ON
Overhaul Kit (42RLE)................ 03-ON

1
1

PART NO

A606.OHK01
A606.OHK02

GASKETS
100F Pan Gasket (Fibre) ................... 93-ON
101A Pump Gasket ............................ 93-ON

1
1

A606.GAS01
A606.GAS02

RUBBER COMPONENTS
120E D Ring 2nd / 4th Piston Outer
(2nd Design) ............................. 93-ON
121E D Ring 2nd / 4th Piston Inner
(2nd Design) ............................. 93-ON
122E D Ring Low/Rev Piston Outer
(2nd Design) ............................. 93-ON
123E D Ring Low/Rev Piston Inner
(2nd Design) ............................. 93-ON
124F Filter O Ring ............................ 93-ON

A604.OR01

A604.OR02

A604.OR03

1
1

A604.OR04
A604.OR05

A604.MCS01

YEARS QTY

STEEL PLATES

300E 2nd & 4th Steel


(133mm ID x 2.40mm x 14T) .... 93-ON
301E Low / Reverse Steel
(133mm ID x 1.70mm x 14T) .... 93-ON
302C Overdrive Steel
(115mm ID x 1.70mm x 8T) ...... 93-ON
303B Underdrive Steel
(115mm ID x 1.70mm x 8T) ...... 93-ON
304C Reverse Input Steel
(115mm ID x 1.70mm x 8T) ...... 93-ON
400C Pressure Plate-Underdrive
(7.00mm x 3 Plate) ................... 93-ON
400C Pressure Plate-Underdrive
(6.48mm x 4 Plate) ................... 93-ON
400C Pressure Plate-Underdrive
(7.00mm x 4 Plate) ................... 93-ON
401E Pressure Plate-Low & Reverse
(5.84mm) .................................. 93-ON
402C Pressure Plate-Overdrive/Reverse
(8 Slots & 4 Lugs) ..................... 93-96
403C Pressure Plate-Reverse Input
(No External Lugs).................... 93-96

PART NO

A604.STP02

A604.STP03

A604.STP01

A604.STP01

A604.STP01

A604.PP01

A604.PP04

A604.PP05

A604.PP06

A604.PP07

A604.PP08

450F Pan Filter .................................. 93-96

A606.FIL01

1
1

TF6.BUS01
A604.BUS01

A604.BUS02

A604.BUS07

A604.BUS03

2
1
1

A604.BUS04
A604.BUS05
A604.BUS09

A604.BUS08

BUSHINGS

FRICTION PLATES
250E 2nd & 4th Friction
(154mm OD x 2.10mm x 31T) .. 93-ON
250E 2nd & 4th Friction (Raybestos)
(154mm OD x 2.10mm x 31T) .. 93-ON
251E Low / Reverse Friction
(154mm OD x 1.80mm x 32T) .. 93-ON
251E Low / Reverse Friction (Raybestos)
(154mm OD x 1.80mm x 32T) .. 93-ON
252C Overdrive Friction
(138mm OD x 1.80mm x 28T) .. 93-ON
252C Overdrive Friction (Raybestos)
(138mm OD x 1.80mm x 28T) .. 93-ON
253C Reverse Input Friction
(138mm OD x 1.80mm x 28T) .. 93-ON
253C Reverse Input Friction (Raybestos)
(138mm OD x 1.80mm x 28T) .. 93-ON
254B Underdrive Friction
(138mm OD x 1.80mm x 28T) .. 93-ON
254B Underdrive Friction (Raybestos)
(138mm OD x 1.80mm x 28T) .. 93-ON

DESCRIPTION

FILTERS

METAL CLAD SEALS


150A Front Pump Seal....................... 93-ON

ILL
NO.

A604.FRP02

A604.FRP12

A604.FRP03

A604.FRP13

A604.FRP01

A604.FRP11

A604.FRP01

A604.FRP11

A604.FRP01

A604.FRP11

550A Pump Bush ............................... 93-ON


550A Pump Bush (5 Pack Sonnax).... 93-ON
551C Overdrive Clutch Hub
(24.50mm ID)............................ 93-95
551C Overdrive Clutch Hub (5 Pack)
(Sonnax Replaces Both OEM).. 93-95
551C Overdrive Clutch Hub (5 Pack)
(Sonnax Replaces Both OEM).. 93-ON
552D Sun Gear & 2/4 Clutch Hub Assy
(28.96mm OD) .......................... 93-95
553D Rear Planetary (31.115mm OD) 93-ON
554A Input Shaft (Installs in Rear) ..... 93-ON
554A Input Shaft (Installs in Rear)
(5 Pack Sonnax) ....................... 93-ON

118

A606 (42LE)

4 SPEED IN LINE FWD (Electronic Control)


ILL
NO.

DESCRIPTION

YEARS QTY

SPRINGS & CIRCLIPS

Kit
Spap Ring Kit (14 Most Popular)93-ON
410C Snap Ring O. Drive/Rev
P. Plate (Waved) ....................... 93-ON
411C Snap Ring-Rev Input P. Plate
(Rear Flat)................................. 93-ON
412E Snap Ring-Low Rev P. Plate
(Front Tapered 1.80mm) ........... 93-ON
413E Snap Ring-Low Rev P. Plate
(Flat) ......................................... 93-ON
414D Snap Ring-Front Planet to Ring gear
(Front & Rear)........................... 93-ON
415C Snap Ring-OD Clutch P. Plate
(Rear 1.93mm Tapered 4 Pack) 93-ON
415C Snap Ring-OD Clutch P. Plate
(Rear 1.52mm Tapered)............ 93-ON
425E Diaphragm Spring Low / Rev
(137mm OD) ............................. 93-ON
426E Diaphragm Spring 2/4 Clutch
(165mm OD) ............................. 93-ON
NI
Accumulator Spring Fits All Acc
(2.845mm Wire Diameter) ........ 93-ON

PART NO

A604.CIR10

A604.CIR02

A604.CIR03

A604.CIR04

A604.CIR05

A604.CIR06

A604.CIR07

A604.CIR08

A604.DIA01

A604.DIA02

A604.SPR01

BEARING & RACES


650A Bearing Stator Rear to Input Clutch
Hub .......................................... 93-ON
651D Bearing Front Planet to RearSun
Gear (53.35mm x 34.50mm)..... 93-ON
652A Bearing Input Clutch Hub to
Underdrive Clutch Hub ............. 93-ON
653D Bearing Rear Sun Gear
to Rear Planet........................... 93-ON
690F Ball Bearing Axle Shaft to Case 93-ON
691F Bearing - Rear Transfer Shaft... 93-ON

A604.BE01

A604.BE02

A604.BE03

1
1
1

A604.BE01
A606.BE01
A606.BE03

ILL
NO.

DESCRIPTION

Kit
Kit
700F
701F
702F
NI

Rebuild Kit Solenoid Assy......... 93-99


Rebuild Kit Solenoid Assy......... 00-ON
Output Speed Sensor ............... 93-ON
Turbine Input Speed Sensor ..... 93-ON
Solenoid Assy ........................... 93-ON
Brass Contacts for Solenoids ... 93-ON

YEARS QTY

ELECTRICAL COMPONENTS

PART NO

1
1
1
1
1
1

A604.SOL02
A604.SOL04
A604.ELE01
A604.ELE02
A606.SOL01
A604.SOL07

A604.DRU01

A604.DRU02

A604.HUB01

A604.HUB04

1
1

A604.PIS01
A604.PIS02

A604.PIS03

1
1
1

A604.PIS04
A604.PIS05
A604.PL01

1
1

A604.PL02
A606.PL01

1
1

A604.RET01
A604.SUN01

1
1

A606.MAN01
A606.NUT01
A606.NUT02

A606.VA01

HARDWARE
804D Sun Gear & 2/4 Clutch Hub ...... 93-ON
804D Sun Gear & 2/4 Clutch Hub
(Has Larger Bushing)................ 95-ON
806C Underdrive Clutch Hub
(Solid Shaft) .............................. 93-ON
808A Input Clatch Hub 4 Ring Pump
(2.54mm O Ring Groove) ........ 93-ON
810B Piston-Moulded Lip and
Spring Retainer......................... 93-ON
811E Piston-Low & Reverse .............. 93-ON
812B Piston-Overdrive / Reverse
(8-4 Lug Press Plate Update) ... 93-ON
812B Piston-Overdrive / Reverse
(4 Lugs for Press Plate) ............ 93-ON
813B Piston-Input C. Drum/U. Drive .. 93-ON
814D Front Planet Assy...................... 93-ON
815D Rear Planet W/Short Shaft
(25.40mm) ............................... 93-95
800D Rear Planetary Assy ................. 96-ON
816E Housing-2/4 Piston 2nd Design
(With Lanced Bleed Orifice)...... 93-ON
819D Sun Gear-Rear ......................... 93-ON

SPECIAL ITEMS
THRUST WASHERS & SELECTIVES
600C Washer Overdrive Clutch Hub
(3 Slot Selective 0.91mm)......... 93-ON
600C Washer Overdrive Clutch Hub
(3 Slot Selective 1.15mm)......... 93-ON
600C Washer Overdrive Clutch Hub
(3 Slot Selective 1.35mm)......... 93-ON
600C Washer Overdrive Clutch Hub
(3 Slot Selective 1.80mm)......... 93-ON
600C Washer Overdrive Clutch Hub
(3 Slot Selective 2.25mm)......... 93-ON
600C Washer Overdrive Clutch Hub
(3 Slot Selective 2.47mm)......... 93-ON
600C Washer Overdrive Clutch Hub
(3 Slot Selective 2.90mm)......... 93-ON
600C Washer Overdrive Clutch Hub
(3 Slot Selective 3.20mm)......... 93-ON
601C Washer/Race (3 Tabs)
(U. Drive Hub to O. Drive Hub) . 93-ON
602C Washer-Underdrive Clutch Hub
(Babbit 5 Tabs).......................... 93-ON
603D Washer Sun Gear/Clutch Hub
(4 Tabs)..................................... 93-ON

A604.THW01

A604.THW02

A604.THW03

A604.THW04

A604.THW05

A604.THW06

A604.THW07

A604.THW08

A604.THW11

A604.THW12

A604.THW13

NI
900F
901F
NI

119

ATSG Rebuild Manual ..............


Nut - Planet (36mm) ................. 93-ON
Nut - Tranfer Shaft (33mm)....... 93-ON
Accumulator Piston & Sleeve Kit
(Sonnax) ................................... 93-ON

A
C
120

A
C
Ford

121

4F27E (Ford Focus) & MAZDA FN4A-EL

A
C

4 SPEED FWD (Full Electronic Control)

122

Rev 01/2004

4F27E (Ford Focus) & MAZDA FN4A-EL

A
C

4 SPEED FWD (Full Electronic Control)

123

4F27E (Ford Focus) & MAZDA FN4A-EL


4 SPEED FWD (Full Electronic Control)
ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

QTY

Overhaul Kit Ford 4F27E


(Transtec) ................................. 00-ON
Overhaul Kit Mazda FN4A-EL
(Transtec) ................................. 99-ON

PART NO

4F27E.OHK01

4F27E.OHK02

GASKETS
NI
NI
NI
NI

Pan Gasket Ford/Mazda


(Duraprene) .............................. 99-ON
Main Valve Body Gasket........... 99=ON
Lower Solenoid Body Gasket ... 99-ON
Upper Soleniod Body Gasket ... 99-ON

1
2
1
1

4F27E.GAS01
4F27E.GAS02
4F27E.GAS03
4F27E.GAS04

ILL
NO. DESCRIPTION

YEARS

STEEL PLATES

QTY

Kit
Steel Plate Kit (Ford) ................ 00-ON
Kit
Steel Plate Kit (Mazda) ............. 99-ON
300B Forward Clutch
(93mm ID x 1.60mm x 32T) ...... 99-ON
301D Low Reverse Brake
(142mm ID x 1.60mm x 12T) .... 99-ON
302F Direct Clutch Mazda Only
(93mm ID x 1.60mm x 32T) ...... 99-ON
302F Direct Clutch Ford Only
(93mm ID x 3.30mm x 32T) ...... 00-ON
303G Reverse Clutch
(127mm ID x 1.60mm x 36T) .... 99-ON

PART NO

1
1

4F27E.STK01
4F27E.STK02

4F27E.STP01

4F27E.STP05

4F27E.STP01

4F27E.STP04

4F27E.STP02

1
1
1
1

4F27E.PP01
4F27E.PP04
4F27E.PP03
4F27E.PP02

PRESSURE PLATES
RUBBER COMPONENTS
120A Pump Lathe Cut Seal
Ford Only)................................. 00-ON
120A Pump 'O' Ring (Mazda Only) .... 99-ON

1
1

4F27E.SQR01
4F27E.OR01

400B
401D
402F
403G

Forward Clutch (3.80mm) ......... 99-ON


Low Reverse Brake .................. 99-ON
Direct Clutch ............................. 99-ON
Reverse Clutch (5.00mm)......... 99-ON

SPRINGS & CIRCLIPS


METAL CLAD SEALS
150A Converter Seal.......................... 00-ON
151A Axle Seal R/H Side
(Ford Only)................................ 00-ON
151A Axle Seal R/H Side
(Mazda Only) ............................ 99-ON
152H Axle Seal L/H Side
(Ford Only)................................ 00-ON
152H Axle Seal L/H Side
(Mazda Only) ............................ 99-ON

4F27E.MCS01

4F27E.MCS02

4F27E.MCS03

4F27E.MCS02

4F27E.MCS03

410G Diaphragm Spring


(Reverse Clutch)....................... 99-ON
430G Retaining Clip
(Rev Clutch Diaphragm) ........... 99-ON

4F27E.DIA01

4F27E.CIR01

4F27E.FIL01

4F27E.BAN01

4F27E.BK01

FILTERS
450H Pan Filter .................................. 99-ON

BANDS
500G Band - 2nd & 4th....................... 99-ON

BUSHINGS

MOULDED PISTONS
170H Servo Piston (Overdrive) .......... 99-ON

4F27E.SER01

Kit

Bush Kit .................................... 99-ON

THRUST WASHERS & SELECTIVES


SEALING RINGS
Kit

Shaft Sealing Ring Kit............... 99-ON

4F27E.SRK01

4F27E.FRK01

4F27E.FRP01

4F27E.FRP04

4F27E.FRP01

4F27E.FRP02

BEARING & RACES

FRICTION PLATES
Kit
Friction Plate Kit........................ 00-ON
250B Forward Clutch
(115mm OD x 1.60mm x 32T) .. 99-ON
251D Low Reverse Brake
(155mm OD x 1.60mm x 42T) .. 99-ON
252F Direct Clutch
(115mm OD x 1.60mm x 32T) .. 99-ON
253G Reverse Clutch
(140mm OD x 1.60mm x 32T) .. 99-ON

ELECTRICAL COMPONENTS
700H
701A
702H
703H
704H
705H
706H
707H
708H
709H
710H

124

Speed Sensor - Turbine Shaft .. 99-ON


Speed Sensor - Output ............. 99-ON
Range Switch............................ 99-ON
Valve Body Loom...................... 99-ON
Fluid Temperature Sensor ........ 99-ON
Solenoid (Pressure Control) ..... 99-ON
Shift Solenoid 'A' (On/Off)......... 99-ON
Shift Solenoid 'B' (On/Off)......... 99-ON
Shift Solenoid 'C' (PWM) .......... 99-ON
Shift Solenoid 'D' (PWM) .......... 99-ON
Shift Solenoid 'E' (PWM)........... 99-ON

1
1
1
1
1
1
1
1
1
1
1

4F27E.ELE01
4F27E.ELE02
4F27E.ELE03
4F27E.ELE04
4F27E.ELE05
4F27E.SOL01
4F27E.SOL03
4F27E.SOL03
4F27E.SOL02
4F27E.SOL02
4F27E.SOL02

4F27E (Ford Focus) & MAZDA FN4A-EL


4 SPEED FWD (Full Electronic Control)

ILL
NO. DESCRIPTION

YEARS

QTY

VALVE BODY PARTS

PART NO

ILL
NO. DESCRIPTION

HARDWARE
800G Retainer - Diaphragm Spring
(Reverse Clutch )...................... 99-ON
801F Rear Sun Gear & Input Hub...... 99-ON

1
1

4F27E.RET01
4F27E.SUN01

SPECIAL ITEMS

125

YEARS

QTY

PART NO

A
C

FORD A4LD

4 SPEED RWD WITH LOCK UP

126

FORD A4LD

A
C

4 SPEED RWD WITH LOCK UP

127

FORD A4LD

4 SPEED RWD WITH LOCK UP


ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

QTY

Overhaul Kit A4LD (Transtec) ... 85-94


Gasket & Seal........................... 85-94

1
1

PART NO

A4LD.OHK01
A4LD.GSK01

GASKETS
100G
100G
101A
102G
103G
104G
104G
105G
105G
NI

Pan Gasket ............................... 85-ON


Pan Gasket (Farpak) ................ 85-ON
Front Pump ............................... 85-ON
Rear Servo Cover Gasket......... 85-ON
Extension Housing.................... 85-ON
Valve Body Lower ..................... 85-ON
Valve Body Lower (OEM) ......... 85-ON
Valve Body Upper ..................... 85-ON
Valve Body Upper ( OEM) ........ 85-ON
Bell Housing Bolt Washer ......... 85-87

1
1
1
1
1
1
1
1
1
1

A4LD.GAS01
A4LD.GAS10
C3.GAS02
C3.GAS04
C3.GAS03
A4LD.GAS02
A4LD.GAS05
A4LD.GAS03
A4LD.GAS04
C3.GAS08

ILL
NO. DESCRIPTION
Kit
NI
200A
200A
201C
201C
202D
203F

YEARS

SEALING RINGS

QTY

Sealing Ring Kit (Transtec)


(Without Viton Governor Rings) 85-ON
Stator Support Front
(Teflon Scarf Cut)...................... 85-ON
Stator Support to OD Clutch
(Steel) ....................................... 85-ON
Stator Support to OD Clutch
(Teflon Scarf Cut)...................... 85-ON
Centre Support (Viton Rubber)
(Early Wide Type) ..................... 85-92
Centre Support (Viton Rubber)
(Late Narrow Type) ................... 93-ON
Fwd Clutch to C. Support
(Steel) ....................................... 85-ON
Governor Hub (Viton Rubber)... 85-ON

PART NO

A4LD.SRK01

A4LD.SSR01

C3.SSR01

C3.SSR05

A4LD.SSR02

A4LD.SSR03

2
3

C3.SSR02
C3.SSR04

RUBBER COMPONENTS
120A Converter Housing
Lathe Cut Seal .......................... 85-ON
121D Forward Clutch
Rubber Cushion Ring (Early).... 85-89
121D Forward Clutch
Rubber Cushion Ring (Late) ..... 89-ON
122G Servo Cover Seal...................... 85-ON
123G Filter O Ring Small.................... 86-ON
124G Filter O Ring Large ................... 86-ON
NI
Filler Tube Seal......................... 85-ON
NI
Modulator O Ring...................... 85-ON
NI
Bell Housing Bolt Oring............ 85-ON
NI
Large Cooler Union Oring ........ 85-ON
129G Rear Servo Outer O Ring ........ 85-ON
130G Rear Servo Inner O Ring......... 85-ON
131G Kicdown Shaft O Ring ............. 85-ON
132D Fwd Clutch Inner Seal .............. 85-ON
133D Fwd Clutch Outer Seal.............. 85-ON
134C 3rd/Rev Clutch L. Cut Inner ...... 85-87
134C 3rd/Rev Clutch Lip Seal Inner... 87-ON
135C 3rd/Rev Clutch L. Cut Outer ..... 85-87
135C 3rd/Rev Clutch Lip Seal Outer .. 87-ON
NI
O. D. Clutch L. Cut Inner .......... 85-87
NI
O. D. Clutch Lip Seal Inner ....... 87-ON
NI
O. D. Clutch L. Cut Outer.......... 85-87
NI
O. D. Clutch Lip Seal Outer ...... 87-ON

C3.SQR01

C3.RUB03

1
2
1
1
1
1
8
2
1
1
1
1
1
1
1
1
1
1
1
1
1

A4LD.RUB01
A4LD.OR04
A4LD.OR03
A4LD.OR02
A4LD.OR10
C3.OR03
A4LD.OR05
A4LD.OR06
C3.OR01
C3.OR02
C3.OR04
C3.SQR02
C3.SQR03
C3.SQR04
C3.LIP01
C3.SQR05
C3.LIP02
C3.SQR04
C3.LIP01
C3.SQR05
C3.LIP02

METAL CLAD SEALS


150A
150A
151G
152G

Front Pump Seal (W/Flange) .... 85-ON


Front Pump Seal (Transit) ........ 85-ON
Extension Housing.................... 85-ON
Selector Shaft All ...................... 85-ON

1
1
1
1

A4LD.MCS01
A4LD.MCS02
C3.MCS02
C3.MCS03

1
1
1
1
1
1

A4LD.SER03
A4LD.SER02
A4LD.SER01
A4LD.SER07
A4LD.SER08
A4LD.SER09

1
1
1
1
1

A4LD.SER10
A4LD.SER03
A4LD.SER02
A4LD.SER01
A4LD.SER07

FRICTION PLATES
Kit
Kit
250B
250B
250B
250B
251C
251C
251C
251C
252D
252D
252D
252D

Friction Kit................................. 85-89


Friction Kit................................. 90-ON
Overdrive (2.00mm).................. 85-89
Overdrive (2.00mm)
(Borg Warner) ........................... 85-89
Overdrive (1.75mm).................. 90-ON
Overdrive (1.75mm)
(Borg Warner) ........................... 90-ON
Third & Reverse (2.00mm) ....... 85-89
Third & Reverse (2.00mm)
(Borg Warner) ........................... 85-89
Third & Reverse (1.75mm) ....... 90-ON
Third & Reverse (1.75mm)
(Borg Warner) ........................... 90-ON
Forward (2.00mm) .................... 85-89
Forward (2.00mm)
(Borg Warner) ........................... 85-89
Forward (1.75mm) .................... 90-ON
Forward (1.75mm)
(Borg Warner) ........................... 90-ON

1 A4LD.FRK01
1 A4LD.FRK02
2-3 A4LD.FRP01
2-3 A4LD.FRP11
3 A4LD.FRP04
3 A4LD.FRP14
4-5 C3.FRP02
4-5 C3.FRP12
4-5 A4LD.FRP03
4-5 A4LD.FRP13
4-5 C3.FRP01
4-5 C3.FRP11
4-5 A4LD.FRP02
4-5 A4LD.FRP12

STEEL PLATES
Kit
Kit
300B
300B
301C
301C
302D
302D

Steel Plate Kit ........................... 85-89


Steel Plate Kit ........................... 90-ON
Overdrive (1.70mm).................. 85-89
Overdrive (1.65mm).................. 89-ON
Third & Reverse (1.70mm) ....... 85-89
Third & Reverse (1.65mm) ....... 90-ON
Forward (1.70mm) .................... 85-89
Forward (1.65mm) .................... 90-ON

1
1
2-3
3
4-5
4-6
4-5
4-5

A4LD.STK01
A4LD.STK02
C3.STP04
A4LD.STP02
C3.STP04
A4LD.STP02
C3.STP02
A4LD.STP01

MOULDED PISTONS
170G Inter Servo Piston
(53mm AB) .............................. Various
(49mm BB) .............................. Various
(46mm CB).............................. Various
(45mm DB).............................. Various
(43mm EB) .............................. Various
(42mm FB) .............................. Various
171G O.D. Servo Piston
(59mm 'ZC' Transit Diesel) ....... Various
(53mm AB) .............................. Various
(49mm BB) .............................. Various
(46mm CB).............................. Various
(45mm DB).............................. Various

PRESSURE PLATES
400B
400B
401C
401C
402D

128

Overdrive (5.08mm).................. 90-ON


Overdrive (5.59mm).................. 85-89
Third & Reverse (5.08mm) ....... 90-ON
Third & Reverse (5.59mm) ....... 85-89
Forward (5.08mm) .................... 90-ON

1
1
1
1
1

A4LD.PP01
A4LD.PP03
A4LD.PP01
A4LD.PP03
A4LD.PP02

FORD A4LD

ILL
NO. DESCRIPTION

4 SPEED RWD WITH LOCK UP


YEARS

QTY

SPRINGS & CIRCLIPS

NI
NI
410G
411G
430B
431B

432C
433C

434D

Return Spring O.D. Clutch ....... 85-94


Return Spring 3rd & Rev Ctch .. 85-94
Overdrive Servo........................ 85-ON
Intermediate Servo ................... 85-ON
Overdrive Piston Return Spring
Retaining Circlip........................ 85-ON
Overdive Clutch Pack
Retaining Circlip
(1.37mm Thick)......................... 85-ON
(1.67mm Thick)......................... 85-ON
(2.08mm Thick)......................... 85-ON
(2.44mm Thick)......................... 85-ON
Third & Reverse Piston
Return SpringRetaining Circlip . 85-ON
Third & Reverse Clutch Pack
Retaining Circlip
(1.37mm Thick)......................... 85-ON
(1.67mm Thick)......................... 85-ON
(2.08mm Thick)......................... 85-ON
(2.44mm Thick)......................... 85-ON
Forward Clutch Pack
Retaining Circlip
(1.35mm Thick)......................... 85-ON
(1.67mm Thick)......................... 85-ON

PART NO

20
20
1
1

A4LD.SPR04
A4LD.SPR04
A4LD.SPR09
A4LD.SPR08

A4LD.CIR01

AR
AR
AR
AR
1
AR
AR
AR
AR

C3.CIR05
C3.CIR04
C3.CIR02
C3.CIR01

C3.CIR05
C3.CIR04
C3.CIR02
C3.CIR01

AR C3.CIR03
AR C3.CIR06

NI
NI

Filter Kit (With A4LD.FIL01) ...... 85-88


Filter Kit (With A4LD.FIL02) ...... 89-93
Filter Kit (With A4LD.FIL03) ...... 86-ON
Filter Kit (With A4LD.FIL13) ...... 86-ON
Filter Kit (With A4LD.FIL16) ...... 89-ON
Filter Flat................................... 85-88
Filter Small Spout ..................... 89-93
Filter (Large Paper Element) .... 89-ON
Filter Transit & Taxi ................... 86-ON
Filter Transit & Taxi
(Felt Element) ........................... 86-ON
Valve Body Solenoid Filter
(Cone Shape) ........................... 85-94
Valve Body Solenoid Filter
(Square Shape) ........................ 94-ON

1
1
1
1
1
1
1
1
1

A4LD.FILKIT01
A4LD.FILKIT02
A4LD.FILKIT03
A4LD.FILKIT13
A4LD.FILKIT16
A4LD.FIL01
A4LD.FIL02
A4LD.FIL16
A4LD.FIL03

A4LD.FIL13

A4LDFIL04

A4LDFIL05

A4LD.MOD01

1
1
1

A4LD.MOD02
A4LD.MOD03
A4LD.MOD04

A4LD.MOD05

1
1
1

A4LD.MOD06
A4LD.PIN01
A4LD.PIN02

A4LD.ELE07

A4LD.ELE08

A4LD.PIN01

A4LD.PIN02

QTY

PART NO

1
1

C3.BAN01
C3.BAN12

1
1

A4LD.BAN01
C3.BAN01

1
1
2

C3.BAN12
C3.BAN04
C3.NUT01

A4LD.BAN02

1
1
1
1
1
1
1
1
1
1
1
1
1

A4LD.BK01
A4LD.BK02
C3.BUS01
C3.BUS02
A4LD.BUS05
A4LD.BUS07
A4LD.BUS08
A4LD.BUS02
A4LD.BUS06
A4LD.BUS03
A4LD.BUS01
A4LD.BUS03
C3.BUS05

BUSHINGS
Kit
Kit
550A
550A
551A
552B
NI
554C
554C
555.F
555F
556G
557G

Bush Kit .................................... 85-89


Bush Kit .................................... 90-94
Bell Housing (Babbit) ................ 85-ON
Bell Housing (Bronze)............... 85-ON
Stator Support........................... 90-ON
Overdrive Drum ........................ 85-ON
Overdrive Planetary Annulus .... 85-ON
Third & Reverse Drum (Steel) .. 85-ON
Third & Reverse Drum (Cast) ... 85-ON
Output Shaft.............................. 85-89
Output shaft .............................. 90-ON
Extension Housing.................... 85-ON
Rear Case Bushing................... 85-ON

THRUST WASHERS & BEARINGS


Kit
Kit
Kit
Kit
600A

MODULATORS
465G Modulator 2.0 Ltr & 2.4 Ltr
(Small Gold OEM No Longer Available))
(Case Change Required).......... 85-87
465G Modulator 2.8 Ltr
(Small Silver OEM) ................... 85-87
465G Modulator Large All OEM.......... 87-ON
465G Modulator Large Adjustable ...... 87-ON
465G Modulator Large 2.8 Ltr
(OEM) ....................................... 87-88
83G Modulator Large
(With Large Wheel Aduster)...... 87-ON
NI
Modulator Pin (Small Can)........ 85-87
NI
Modulator Pin (Large Can) ....... 87-ON
NI
Electronic Modulator
(Transit Diesel) ......................... ????
NI
Electronic Modulator
(Ultima Diesel) .......................... ????
NI
Modulator Pin (Small Can)
(34.50mm Long x 2.45mm Dia) 85-87
NI
Modulator Pin (Large Can)
(34.50mm Long x 3.14mm Dia) 88-ON

YEARS

BANDS

500B Overdrive Band......................... 85-ON


500B Overdrive Band (Borg Warner) . 85-ON
500B Overdrive Band Flex Split Type
(4.0 Ltr Engine) ......................... 90-92
501C Intermediate Band .................... 85-ON
501C Intermediate Band
(Borg Warner) ........................... 85-ON
502F Low & Reverse ......................... 85-ON
NI
Band Adjusting Nut ................... 85-ON
NI
Rear Band Anchor Pin Kit
(Sonnax) ................................... 85-ON

A4LD.CIR01

FILTERS
Kit
Kit
Kit
Kit
Kit
450G
450G
450G
450G
450G

ILL
NO. DESCRIPTION

601B
602B
602B
603B

NI

604C
605E
606E

129

Thrust Washer .......................... 85 only


Thrust Washer (Except 4.0Ltr).. 86-ON
Thrust Washer (4.0 Ltr)............. 90-ON
Selective Thrust Washer
Pump & Centre Sup. (Plastic)... 85-ON
Front Pump to Overdrive Drum
Selective #A 1.20mm ................ 85-ON
Selective #B 2.20mm................ 85-ON
Selective #C 2.40mm................ 85-ON
Selective #D 2.60mm................ 85-ON
Selective #E 2.80mm................ 85-ON
Selective #A 1.20mm Plastic .... 85-ON
Selective #B 1.60mm Plastic .... 85-ON
Selective #C 2.00mm Plastic .... 85-ON
Selective #D 2.40mm Plastic .... 85-ON
Selective #E 2.80mm Plastic .... 85-ON
Overdrive Planetary Torrington . 85-ON
Centre Support Front
Thrust Washer (2 Tangs) .......... 85-92
Centre Support Front
(Radial Needle Bearing) ........... 92-ON
Centre Support Rear Selective .
Selective #1 1.40mm ................ 85-ON
Selective #2 1.60mm ................ 85-ON
Selective #3 1.70mm ................ 85-ON
Selective #4 1.80mm ................ 85-ON
Selective #5 1.90mm ................ 85-ON
Selective #6 2.00mm ................ 85-ON
Selective #7 2.10mm ................ 85-ON
Rear Centre Support
(Use Only With Clip On Drive Shell)
Selective Torrington 4.01mm .... 91-ON
Selective Torrington 3.81mm .... 91-ON
Selective Torrington 3.62mm .... 91-ON
Selective Torrington 3.41mm .... 91-ON
3rd & Rev. Drum to Fwd Drum.. 85-ON
Front Planet (3 Tangs on I.D.)... 85-87
Front Planet (4 Tabs on I.D.)..... 85-87

1
1
1

A4LD.TWK01
A4LD.TWK02
A4LD.TWK03

A4LD.TK03

AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
1

C3.THW10
C3.THW11
C3.THW12
C3.THW13
C3.THW08
C3.THW21
C3.THW22
C3.THW23
C3.THW24
C3.THW25
A4LD.TOR01

A4LD.THW01

A4LD.TOR02

AR
AR
AR
AR
AR
AR
AR

C3.THW01
C3.THW02
C3.THW03
C3.THW04
C3.THW05
C3.THW06
C3.THW07

AR
AR
AR
AR
1
1
1

A4LD.TOR03
A4LD.TOR04
A4LD.TOR05
A4LD.TOR06
A4LD.THW07
C3.THW15
C3.THW16

FORD A4LD

4 SPEED RWD WITH LOCK UP


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

THRUST WASHERS & BEARINGS Cont...

607E Thrust Washer 6 Tang


(Forward Planet to Hub) ........... 85-87
607E Bearing & Race
(Forward Planet to Hub) ........... 86-87
608E Thrust Plate (Rear of D. Shell).. 85-ON
609E Front of Alum Rear Planet ........ 85-92
609E Front of Steel Rear Planet ........ 92-ON
610E Rear of Alum Rear Planet ......... 85-92
610E Rear of Steel Rear Planet......... 92-ON
610E Rear of Steel Rear Planet
(4.0L 6 Tang W/3 Lube Groves . 90-94
611E Rear Hub to OWC Inner Race .. 85-92
611E Rear Hub to OWC Inner Race .. 92-ON
611E Rear Hub to OWC Inner Race
(4.0Ltr) ...................................... 90-94
NI
Retainer Rear OWC (4.0Ltr) ..... 90-94
NI
Late Low Sprag Update Kit
(2 x Bronze, 1x Steel Washers) 90-94
612F Case to Governor Support........ 85-ON
613E Front Planet
(Bearing & Race Set 3 Piece)... 91-ON

Electronic Modulator
(Transit Diesel) ......................... ????
NI
Electronic Modulator
(Ultima Diesel) .......................... ????
700G Inhibitor Switch (3 Pin).............. 85-ON
700G Inhibitor Switch (4 Pin).............. 85-ON
700G Inhibitor Switch (5 Pin 4.0Ltr).... 85-ON
NI
Kickdown Solenoid (2 Bolt)....... -4/89
NI
Kickdown Solenoid
(3 Bolt With Round Connector). 4/89NI
Kickdown Solenoid (3 Bolt
With Triangular Connector)....... 92-ON
NI
Lock Up Solenoid (OEM) .......... 85-ON
NI
Lock Up Solenoid (Fitzall)......... 85-ON
NI
3-4 Shift Solenoid (OEM).......... 88-ON
NI
3-4 Shift Solenoid (Fitzall)......... 88-ON
NI
3-4 Shift Solenoid With Spacer
(Replaces Screen Type) ........... 88-ON
NI
Spacer-3-4 Shift Shift Solenoid. 88-ON
NI
Speed Sensor
(Round Connector) ................... TO-8/89
NI
Speed Sensor
(Triangular Connector).............. 8/89-ON
NI
Case Connector
(Early 2 Wire Single Solenoid).. 85-ON
NI
Case Connector
(Late 3 Wire Twin Solenoid)...... 88-ON

C3.THW09

1
1
1
1
1
1

A4LD.THW17
A4LD.THW14
C3.THW09
A4LD.THW06
C3.THW09
A4LD.THW05

NI
NI

1
1
1

A4LD.THW09
C3.THW14
A4LD.THW04

NI

1
1

A4LD.THW11
A4LD.THW10

NI

1
1

A4LD.THW15
C3.THW19

A4LD.THW18

A4LD.ELE07

Kit
Kit
NI
NI
NI
NI
NI
NI
NI
NI

Shift Kit (TransGo Junior) ...... 85-ON


Shift Kit (Full) ............................ 85-ON
Valve Body Internal Filter
(Cone Shape) ........................... 85-94
Valve Body Solenoid Filter
(Square Shape) ........................ 94-ON
Clamp Bracket (Twin Sols)....... 87-94
Sonax Boost Valve O Ring ...... 85-ON
T.C. Shuttle Valve Spring .......... 86-ON
T.C. Shuttle Valve Spring
(Sonnax) ................................... 86-ON
Modified 4-3 Torque Demand
Spring Early Single Sol V.Bs .... 85-87
3-4 Backout Valve Spring ......... 85-94

NI
NI

NI

NI
NI
NI
NI
NI
NI
NI
NI

1
1
1
1
1

A4LD.ELE08
A4LD.INH01
CTX.INH02
A4LD.INH02
A4LD.SOL01

A4LD.SOL02

1
1
1
1
1

A4LD.SOL07
A4LD.SOL25
A4LD.SOL06
A4LD.SOL23
A4LD.SOL03

1
1

A4LD.SOL27
A4LD.SOL14

800A
800A
801A
802A

A4LD.ELE05

802A

A4LD.ELE02

802A

A4LD.ELE06

802A

A4LD.ELE03

803B

NI
NI
NI

1
1

A4LD.SK01
A4LD.SK02

A4LD.FIL04

1
1
1
1

A4LDFIL05
A4LD.ELE04
A4LD.OR11
A4LD.SPR01

A4LD.SPR07

1
1

A4LD.SPR02
A4LD.SPR03

QTY

2-3 Backout Valve Spring ......... 87-94


Lock Up Anti Shudder Spring
(2 Springs per Pack) ................. 87-94
Modulator Valve (Large Dia) ..... 87-94
2-3 Throttle Pressure
Modulator Valve (8.67mm Dia) ... 87-94
2-3 Throttle Pressure
Modulator Valve (9.02mm Dia) . 87-94
2-3 Throttle Pressure
Modulator Valve (9.40mm Dia) . 87-94
2-3 Throttle Pressure
Modulator Valve (9.44mm Dia) . 87-94
Manual Valve Index (Ensures
Correct Manual Valve Location)87-94
Large Ratio Press Regulator
Boost Valve Kit (Sonnax) .......... 85-94
Large Ratio Press Regulator
Boost Valve Kit (Factory Style) . 85-94
Small Ratio Press Regulator
Boost Valve Kit (Sonnax) .......... 85-94
Small Ratio Press Regulator
Boost Valve Kit (Factory Style) . 85-94
O. S. Pressure Reg Valve Kit
With Boost Valve Kit ................. 85-94
Retainer Kit
(Use with A4LD.VA13 Above) ... 85-94
Retaining Pin - Valve Body ....... 85-ON
Retaining Disc - Valve Body ..... 85-ON
Retaining Plate (Rectangular)
For Valve Body ......................... 85-ON
Relief Valves (Pack of 10)......... 85-ON
Vacumn Control Valve (Transit)
Governor Valve
(2.5Ltr Diesel Transit Use With
A4LD.GOV02 Governor Body).. 85-ON

PART NO

A4LD.SPR05

1
1

A4LD.SPR06
A4LD.VA01

A4LD.VA02

A4LD.VA03

A4LD.VA04

A4LD.VA05

A4LD.VA06

A4LD.VA07

A4LD.VA09

A4LD.VA08

A4LD.VA12

A4LD.VA13

1 A4LD.VA14
AR A4LD.VA15
AR A4LD.VA16
AR A4LD.VA17
AR A4LD.VA18
1 A4LD.VA10
1

A4LD.VA11

1
1
1

A4LD.SP01
A4LD.SP02
C3.PUM03

A4LD.PUM01

A4LD.PUM02

A4LD.PUM31

A4LD.PUM32

A4LD.DRU03

A4LD.DRU04

A4LD.DRU04

1
1

A4LD.DRU07
A4LD.DRU11

1
1
1
1
1
1
1

A4LD.DRU34
A4LD.PIS02
A4LD.THW03
A4LD.SUN01
A4LD.SUN04
A4LD.PL02
A4LD.PL03

A4LD.PL21

HARD PARTS

803B

VALVE BODY PARTS

YEARS

VALVE BODY PARTS Cont...

NI
NI

ELECTRICAL COMPONENTS
NI

ILL
NO. DESCRIPTION

803B
803B
803B
803B
NI
804B
805B
805B
806B
806B
807B

130

Pump Wear Plate...................... 85-87


Pump Wear Plate...................... 88-94
Pump Gear Set ......................... 85-94
Pump New
(Early Small Bolt Holes)............ 85-87
Pump New
(Late Large Bolt Holes)............. 87-ON
Pump Rebuilt
(Early Small Bolt Holes)............ 85-87
Pump Rebuilt
(Late Large Bolt Holes)............. 87-ON
3 Plate Overdrive Drum
(New) ........................................ 85-89
3 Plate Overdrive Drum
(New) ........................................ 90-94
3 Plate Overdrive Drum
(New) ........................................ 90-94
3 Plate Overdrive Drum
(Transit New) ............................ 8/92-ON
2 Plate Overdrive Drum (New).. 92-ON
2 Plate Overdrive Drum
(Remanufactured)..................... 85-ON
Overdrive Clutch Piston ............ 85-ON
Overdrive Adaptor Plate............ 85-ON
Overdrive Sun Gear.................. 85-ON
Overdrive Sun Gear (4.0Ltr) ..... 90-ON
Overdrive Planet (New) ........... 85-94
Overdrive Planet (Cosworth) .... 91-ON
Annulus - Overdrive Planetary
(Metal One Way Clutch) ........... 85-92

FORD A4LD
4 SPEED RWD WITH LOCK UP
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

HARD PARTS Cont...


807B Annulus - Overdrive Planetary
(Plastic One Way Clutch).......... 92-ON
808B Overdrive O.W.C.
Retaining Plate ......................... 85-92
809B Overdrive Sprag (Metal Cage).. 85-92
809B Overdrive Sprag (Plastic Cage) 6/92-ON
810B Overdrive Output Shaft Early.... 85-91
810B Overdrive Output Shaft Late .... 2/91-ON
810B Overdrive Output Shaft (4.0Ltr) 90-ON
811B Centre Support (Late Type)
Requires Bearings to Convert
Early Units to Late Spec ........... 85-ON
811B Centre Support (Early Type)
(Remanufactured)..................... 85-92
812C 5 Plate Steel 3rd & Rev Drum
(New) ........................................ 85-ON
812C 5 Plate Steel 3rd & Rev Drum
(Remanufacured)...................... 85-ON
812C 5 Plate Cast 3rd & Rev Drum ... 92-ON
812C 5 Plate Cast 3rd & Rev Drum
(C3 Early Type)......................... 85-92
812C 6 Plate 3rd & Rev Drum............ 90-ON
813C 3rd & Rev Clutch Piston ........... 92-ON
813C 3rd & Rev Clutch Piston (Large
Diameter to Suit A4LD.DRU01) 92-ON
814D Input Shaft ................................ 85-ON
817E Hub - Fwd Planetary Annulus
(40.40mm ID x 57 Splines) ....... 87-ON
817E Hub - Fwd Planetary Annulus
(40.40mm ID x 12 Splines) ....... 87-ON
819E Fwd Planetary Alum
(With Snap Ring Groove).......... 85-87
819E Fwd Planetary Alum
(Without Snap Ring Groove)
With Ringear, Hub & Washers .. 88-91
819E Fwd Planetary (Steel 3 Pin) ...... 88-94
819E Fwd Planetary (Steel 4 Pin) ...... 92-ON
819E Fwd Planetery (Steel 6 Pin) ...... 92-ON
821E Drive Shell (Non Clip on Type) . 85-ON
821E Drive Shell (Clip on Type) ......... 89-92
822E Low Planetary (Alum 3 Pin) ...... 85-89
822E Low Planetary (Steel 4 Pin) ...... 85-90
822E Low Planetary (Steel 6 Pin) ...... 90-ON
822E Low Planetary
(Steel 6 Pin with 30 Lugs)......... 90-ON
823E Annulus - Low Planetary
(Washer Type) .......................... 85-94
823E Annulus - Low Planetary
(4.0Ltr 40.90mm OD)................ 85-94
824E Hub Rear Anulus (Late) ............ 92-ON
825F Reverse Band Drum & OWC
2.9 Transit & 4.0 Ltr .................. 90-94
825F Reverse Band Drum Less OWC
2.9 Transit & 4.0 Ltr .................. 90-94
826F Low OWC Inner Race
(Except 4.0Ltr) .......................... 85-ON
826F Low OWC Inner Race
(4.0Ltr 68.45mm OD)................ 90-ON
827F Rear One Way Clutch
(Large 4.0 Ltr Sprag Style) ....... 90-94
828F Low OWC Spring & Roller Kit ... 85-ON
NI
Late Model Low Sprag Update Kit
(Drum, Inner Race & Washers) 92-ON
830F Governor Body.......................... 85-ON
830F Governor Body (2.5 D Transit).. 85-ON
830F Governor Body (4.0Ltr) ............. 90-ON
831B O/D Piston Spring Retainer ...... 85-ON
832C 3rd & Rev Piston Spr Retainer.. 85-ON

YEARS

QTY

PART NO

HARD PARTS Cont...

A4LD.PL22

1
1
1
1
1
1

A4LD.THW02
A4LD.OWC01
A4LD.OWC02
A4LD.SH02
A4LD.SH04
A4LD.SH34

A4LD.SUP01

A4LD.SUP02

A4LD.DRU02

1
1

A4LD.DRU32
A4LD.DRU01

1
1
1

C3.DRU01
A4LD.DRU08
C3.PIS02

1
1

A4LD.PIS01
A4LD.SH01

A4LD.HUB04

A4LD.HUB05

C3.PL03

1
1
1
1
1
1
1
1
1

C3.PL01
A4LD.PL07
A4LD.PL05
A4LD.PL06
A4LD.POT02
A4LD.POT03
C3.PL02
A4LD.PL08
A4LD.PL09

A4LD.PL10

A4LD.PL11

1
1

A4LD.PL29
A4LD.HUB01

A4LD.DRU10

A4LD.HUB02

A4LD.OWC04

A4LD.OWC05

1
1

A4LD.OWC03
A4LD.OWC06

1
1
1
1
1
1

A4LD.OWC07
A4LD.GOV01
A4LD.GOV02
A4LD.GOV03
A4LD.RET01
A4LD.RET01

833G Overdrive Servo Cover AB...... 85-ON


833G Overdrive Servo Cover 'ZC'
(For Diesel Transit 59mm) ........ 90-ON
834G Valve Body Assembly
(2.5Ltr Diesel Transit) ............... 90-ON
834G Valve Body Assembly
(4.0Ltr) ...................................... 90-ON
NI
Int & O.D. Band Lever A.......... 85-ON
NI
Int & O.D. Band Lever .......... 85-ON
NI
Int & O.D. Band Lever C ......... 85-ON
NI
Int & O.D. Band Lever G ......... 85-ON

A4LD.COV03

A4LD.COV10

A4LD.VB07

1
1-2
1-2
1-2
1-2

A4LD.VB08
A4LD.LEV03
A4LD.LEV02
A4LD.LEV04
A4LD.LEV01

A4LD.PIN01

1
2
1
1
4
1
1
1
1
2

A4LD.PIN02
C3.NUT01
A4LD.BRE01
A4LD.CL01
A4LD.NUT01
A4LD.NUT02
A4LD.TU01
A4LD.FP01
A4LD.MAG01
A4LD.UN01

A4LD.VA10

SPECIAL ITEMS
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

Modulator Pin (Small Can)


(34.50mm Long x 2.45mm Dia) 85-87
Modulator Pin (Large Can)
(34.50mm Long x 3.14mm Dia) 88-ON
Nut - Band Adjuster................... 85-ON
Case Breather Pipe .................. 85-ON
Cable Clip ................................. 85-ON
Torque Converter Nut ............... 85-ON
Caged Centre Support Nut ....... 85-ON
Filler Tube ................................. 85-ON
Taxi Converter Adaptor Plate ....
Magnet (Oil Pan)....................... 85-ON
Cooler to Case Union (Large)..... 92-94
Transit Vacuum Metering Valve
(Fits on Throttle Linkage).......... Diesel

TOOLS & SERVICE MANUALS


NI
NI
NI
NI
NI
NI
NI
NI
NI

ATSG Rebuild Manual................. 85-ON


ATSG Update Hand Book ........... 85-ON
Plastic O/D OWC Install Tool....... 92-ON
Pump Seal Installer ..................... 85-ON
Valve Body Aligning Pins............. 85-ON
Pump Aligning Tool...................... 85-ON
Extension Seal Installer............... 85-ON
Low Sprag Race Remover Tool... 85-ON
Drill for (A4LD.TOOL06).............. 85-ON

A4LD.MAN01
A4LD.MAN03
A4LD.TOOL01
A4LD.TOOL02
A4LD.TOOL03
A4LD.TOOL04
A4LD.TOOL05
A4LD.TOOL06
A4LD.TOOL07

TORQUE CONVERTERS
900A
900A
900A
900A
900A
900A
900A
900A
900A

2.0/2.4Ltr SOHC ....................... 85-94


2.8/2.9 LtrV6 ............................. 85-94
1.8/2.0/2.4 Ltr (Long Spigot) ..... 85-94
Metro Cab (With Ring Gear) ..... All
Transit & Metro Cab (No R. Gear) All
Cosworth 24 Valve.................... 92-94
High Stall 2.9 (With Cat) ........... 92-94
Explorer 4.0 Ltr (Twin Plate) ..... 90.94
Aerostar 3.0 Ltr
(With Twin L/U Plt) .................... 90-94
900A Aerostar/Explorer 4.0 Ltr........... 90-94

135

1
1
1
1
1
1
1
1

A4LD.TC01
A4LD.TC02
A4LD.TC03
A4LD.TC04
A4LD.TC05
A4LD.TC06
A4LD.TC07
A4LD.TC08

1
1

A4LD.TC09
A4LD.TC10

A
C

4R44E / 4R55E / 5R55E

4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)

136

4R44E / 4R55E / 5R55E

A
C

4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)

133

4R44E / 4R55E / 5R55E

4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)


ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

QTY

4R44E & 4R55E ....................... 95-97


4R44E & 5R55E ....................... 97-ON

1
1

PART NO

A4LDE.OHK01
5R55E.OHK01

GASKETS
100F
100F
101A
102F
103F
104F
105F
NI

Pan Gasket ............................... 94-ON


Pan Gasket (Farpak) ................ 94-ON
Front Pump ............................... 94-ON
Rear Servo Cover Gasket......... 94-ON
Extension Housing.................... 94-ON
Valve Body Gasket (Upper) ...... 94-ON
Valve Body Gasket (Lower) ...... 94-ON
Ext to Transfer Box (Explorer) .. 94-ON

1
1
1
1
1
1
1
1

A4LD.GAS01
A4LD.GAS10
C3.GAS02
C3.GAS04
C3.GAS03
A4LDE.GAS03
A4LDE.GAS04
5R55E.GAS06

RUBBER COMPONENTS
120A Bell Housing Bolt Oring............ 94-ON
121A Converter Housing
Lathe Cut Seal .......................... 94-ON
122B O. D. Clutch Lip Seal Inner ....... 94-ON
123B O. D. Clutch Lip Seal Outer ...... 94-ON
124C 3rd/Rev Clutch Lip Seal Inner... 87-ON
125C 3rd/Rev Clutch Lip Seal Outer .. 87-ON
126D Forward Clutch
Rubber Cushion Ring (Late) ..... 94-ON
127F Servo Cover Seal...................... 94-ON
128F Filter O Ring Small.................... 94-ON
129F Filter O Ring Large ................... 94-ON
130F Rear Servo Outer O Ring ........ 94-ON
131F Rear Servo Inner O Ring......... 94-ON
132D Fwd Clutch Inner Seal .............. 85-ON
NI
Filler Tube Seal......................... 94-ON
NI
Large Cooler Union Oring ........ 94-ON
NI
'O' Ring- Inner Pump Gear ....... 94-ON

A4LD.OR05

1
1
1
1
1

C3.SQR01
C3.LIP01
C3.LIP02
C3.LIP01
C3.LIP02

1
2
1
1
1
1
1
1
2
1

A4LD.RUB01
A4LD.OR04
A4LD.OR03
A4LD.OR02
C3.OR01
C3.OR02
C3.SQR02
A4LD.OR10
A4LD.OR06
A4LDE.OR01

Front Pump Seal (W/Flange) .... 94-96


Front Pump Seal (No Flange)... 97-ON
Extension Housing.................... 94-ON
Selector Shaft All ...................... 94-ON

1
1
1
1

Kit
Kit
200A
201A
202C
203D

SEALING RINGS

QTY

Sealing Ring Kit


(Use With A4LDE.SSR01) ........ 94-97
Sealing Ring Kit ........................ 97-ON
Stator Support Front to TC
(Yellow Plastic Butt Joint) ......... 94-ON
Stator Support Rear (Teflon)..... 94-97
Centre Support (Rubber) .......... 94-97
Forward Clutch (Metal) ............. 94-97

PART NO

1
1

A4LD.SRK01
5R55E.SRK01

1
2
2
2

A4LDE.SSR01
C3.SSR05
A4LD.SSR03
C3.SSR02

A4LD.FRP04

A4LD.FRP14

FRICTION PLATES
250B Overdrive 1.75mm .................... 94-96
250B Overdrive 1.75mm
(Borg Warner) ........................... 94-96
250B Overdrive Spiral Groove
(Borg Warner) ........................... 97-ON
251C Direct (Front) 1.75mm............... 94-96
251C Direct (Front) 1.75mm
(Borg Warner) ........................... 94-96
251C Direct Spiral Groove
(Borg Warner) ........................... 97-ON
252D Forward (Rear) 1.75mm ........... 94-96
252D Fwd (Rear) 1.75mm
(Borg Warner) ........................... 94-96
252D Fwd Spiral Groove
(Borg Warner) ........................... 97-ON

3 5R55E.FRP11
5-6 A4LD.FRP03
5-6 A4LD.FRP13
5-6 5R55E.FRP12
5-6 A4LD.FRP02
5-6 A4LD.FRP12
5-6 5R55E.FRP13

STEEL PLATES
300B
301C
301C
302D

Overdrive 1.65mm .................... 89-ON


3rd & Reverse 1.65mm............. 89-ON
3rd & Rev 2.06mm (Exc 4.0 Ltr) 97-ON
Forward 1.65mm....................... 89-ON

3
4-6
4-6
5-6

A4LD.STP02
A4LD.STP02
5R55E.STP02
A4LD.STP01

PRESSURE PLATES
400B Overdrive (5.08mm).................. 94-ON
401C Third & Reverse (5.08mm) ....... 94-ON
402D Forward (5.08mm) .................... 94-ON

A4LD.MCS01
A4LD.MCS02
C3.MCS02
C3.MCS03

410B
411C
412G
413G
430B
431C

MOULDED PISTONS
170F Inter Servo Piston
(53mm AB) .............................. 94-ON
(49mm BB) .............................. 94-ON
(46mm CB).............................. 94-ON
(45mm DB).............................. 94-ON
(43mm EB) .............................. 94-ON
(42mm FB) .............................. 94-ON
171F O.D. Servo Piston
(58mm 5R55E Only) ................. 8/96-ON
(53mm AB) .............................. 94-ON
(49mm BB) .............................. 94-ON
(46mm CB).............................. 94-ON
(45mm DB).............................. 94-ON

YEARS

1
1
1

A4LD.PP01
A4LD.PP01
A4LD.PP02

SPRINGS & CIRCLIPS

METAL CLAD SEALS


150A
150A
151F
152F

ILL
NO. DESCRIPTION

432B
1
1
1
1
1
1

A4LD.SER03
A4LD.SER02
A4LD.SER01
A4LD.SER07
A4LD.SER08
A4LD.SER09

1
1
1
1
1

5R55E.SER02
A4LD.SER03
A4LD.SER02
A4LD.SER01
A4LD.SER07

433C

434D

134

Return Spring O.D. Clutch ....... 94-ON


Return Spring 3rd & Rev Ctch .. 94-ON
Overdrive Servo........................ 85-ON
Intermediate Servo ................... 85-ON
Overdrive Clutch Piston
Spring Retainer Circlip.............. 94-ON
3rd & Rev Clutch Piston
Spring Retainer Circlip.............. 94-ON
Overdive Clutch Pack
Retaining Circlip
(1.37mm Thick)......................... 94-ON
(1.67mm Thick)......................... 94-ON
(2.08mm Thick)......................... 94-ON
(2.44mm Thick)......................... 94-ON
Third & Reverse Clutch Pack
Retaining Circlip
(1.37mm Thick)......................... 85-ON
(1.67mm Thick)......................... 85-ON
(2.08mm Thick)......................... 85-ON
(2.44mm Thick)......................... 85-ON
Forward Clutch Pack
Retaining Circlip
(1.35mm Thick)......................... 85-ON
(1.67mm Thick)......................... 85-ON

20
20
1
1

A4LD.SPR04
A4LD.SPR04
A4LD.SPR09
A4LD.SPR08

A4LD.CIR01

A4LD.CIR01

AR
AR
AR
AR

C3.CIR05
C3.CIR04
C3.CIR02
C3.CIR01

AR
AR
AR
AR

C3.CIR05
C3.CIR04
C3.CIR02
C3.CIR01

AR C3.CIR03
AR C3.CIR06

4R44E / 4R55E / 5R55E


4 & 5 SPEED RWD WITH LOCK UP (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

FILTERS
450F Filter Paper Element (4WD)...... 94-ON
450F Filter Paper Element (2WD)...... 94-ON
NI
Filter Lock Up Solenoid
Installs in Seperator Plate......... 94-ON

1
1

A4LD.FIL13
A4LD.FIL16

A4LD.FIL05

BANDS
500B
500B
501C
501C

Overdrive Band......................... 94-ON


Overdrive Band (Borg Warner) . 94-ON
Intermediate Band .................... 94-ON
Intermediate Band
(Borg Warner) ........................... 94-ON
502E Low & Reverse ......................... 94-ON
900B Overdrive Band Adjusting Nut... 94-ON
901C 3rd & Rev Band Adjusting Nut .. 94-ON

1
1
1

C3.BAN01
C3.BAN12
C3.BAN01

1
1
1
1

C3.BAN12
C3.BAN04
C3.NUT01
C3.NUT01

Bush Kit .................................... 94-ON


Converter Bush (Babbit) ........... 94-ON
Converter Bush (Bronze) .......... 94-ON
Front Stator Bush...................... 94-ON
Overdrive Drum Bush ............... 94-ON
3rd & Rev Clutch Drum (Cast) .. 94-ON
Rear Case Bushing................... 94-ON
Extension Housing.................... 94-ON

1
1
1
1
1
1
1
1

A4LD.BK02
C3.BUS01
C3.BUS02
A4LD.BUS05
A4LD.BUS07
A4LD.BUS06
C3.BUS05
A4LD.BUS03

THRUST WASHERS & BEARINGS


600A Front Pump to Overdrive Drum
Selective #A 1.20mm ................ 94-ON
Selective #B 2.20mm................ 94-ON
Selective #C 2.40mm................ 94-ON
Selective #D 2.60mm................ 94-ON
Selective #E 2.80mm................ 94-ON
Selective #A 1.20mm Plastic .... 94-ON
Selective #B 1.60mm Plastic .... 94-ON
Selective #C 2.00mm Plastic .... 94-ON
Selective #D 2.40mm Plastic .... 94-ON
Selective #E 2.80mm Plastic .... 94-ON
601B Raidial Bearing
(OD Sun Gear to OD Planetary)94-ON
602B Radial Bearing
(OD Planetary to OD Annulus).. 94-ON
603C Front Centre Sup Torrington ..... 94-ON
604C C. Supp to 3rd/Rev Drum
Torrington (2.95mm) ................. 94-ON
604C C. Supp to 3rd/Rev Drum
Torrington (3.15mm) ................. 94-ON
609E Front of Rear Gearset............... 94-97
610E Rear of Rear Gearset ............... 94-97
611E Rear Hub to OWC Inner Race .. 94-ON

AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

NI

Solenoid Press Control ............. 94-96


Solenoid Press Control ............. 97-ON
Solenoid Shift Control ............... 94-96
Solenoid Shift Control ............... 97-ON
Solenoid Lock Up Control ......... 94-96
Solenoid Lock Up Control ......... 97-ON
Speed Sensor (C. Supp)........... 94-ON
Solenoid Loom.......................... 94-ON
Vehicle Speed Sensor .............. 94-ON
Loom Box to Bulkhead (2.0L) .. -5/96
Loom Box to Bulkhead
(2.0L & 2.3L) ............................. 5/96-ON
Range Switch............................ 94-ON

QTY

PART NO

Shift Kit 4R44E & 4R55E .......... 94-ON

A4LDE.SK01

1
1
1
1
1
1

A4LDE.PUM01
5R55E.PUM01
A4LD.DRU11
A4LD.DRU12
A4LD.THW03
A4LD.SUN01

A4LDE.PL32

1
1

A4LDE.SP01
4LD.OWC02

1
1
1
1
1
1

5R55E.OWC01
A4LD.SUP01
A4LD.DRU01
5R55E.DRU01
A4LD.DRU08
C3.PIS02

1
1
1
1

A4LD.PIS01
A4LD.PL05
A4LD.PL06
A4LD.PL04

1
1

A4LD.PL27
A4LD.HUB01

A4LD.PL28

1
1

A4LDE.HUB01
A4LD.DRU10

A4LD.OWC03

5R55E.OWC02

A4LD.OWC04

1
1

A4LD.OWC05
A4LD.COV03

4
2
1
1
2

A4LD.NUT01
C3.NUT01
A4LD.NUT02
A4LD.MAG01
A4LD.UN01

HARD PARTS
800A
800A
801B
801B
802B
803B
804B
805A

808C
809C
809C
809C
810C
810C
815D
815D
818E
819E

C3.THW10
C3.THW11
C3.THW12
C3.THW13
C3.THW08
C3.THW21
C3.THW22
C3.THW23
C3.THW24
C3.THW25

820E
820E

A4LD.THW16

823E

1
1

A4LD.TOR01
A4LD.TOR02

823E

820E

821E
822E
822E

824F

Pump Assy 4R44E/55E ............ 94-ON


Pump Assy 5R55E.................... 97-ON
OD Clutch Drum (2 Plate)......... 94-96
OD Clutch Drum ....................... 97-98
Overdrive Adaptor Plate............ 94-ON
Overdrive Sun Gear.................. 94-ON
Overdrive Planet
with Sensor Ring....................... 94-96
Oil Pump Rubbing Plate
(4R44E & 5R44E) ..................... 94-ON
Overdrive Sprag Plastic Cage . 94-96
Overdrive Sprag Plastic Cage
(11.81mm Wide) ...................... 97-ON
Centre Support ....................... 94-96
5 Plate Cast Direct Drum .......... 94-ON
5 Plate Direct Drum (5R55E) .... 97-ON
6 Plate Direct Drum .................. 94-ON
Direct Clutch Piston ................. 94-ON
Direct Clutch Piston (Large
Diameter to Suit A4LD.DRU01) 94-ON
Fwd Planetary (Steel 4 Pin) ...... 94-ON
Fwd Planetery (Steel 6 Pin) ...... 94-ON
Low Planetary (Steel 6 Pin) ...... 94-96
Ring Gear, Rear Planet
(Bearing Type) .......................... 95-ON
Hub, Rear Anulus (Exc 4.0L) .... 94-ON
Hub, Rear Anulus (40.39mm OD Nose)
(18.62mm Overall Height)......... 95-ON
Hub Rear Anulus(4.0L Explorer)
(18.62mm OD Nose)
(21.72mm Overall Height)......... 97-ON
Reverse Band Drum 4.0 Ltr ...... 94-ON
Rear One Way Clutch
(plastic 26 Element 4.0Ltr)........ 94-96
Rear One Way Clutch
(plastic 26 Element 4.0Ltr)........ 97-ON
Low Sprag Inner Race
(Except 4.0Ltr) .......................... 94-96
Low OWC Inner Race
(4.0Ltr 68.45mm OD)................ 94-96
Overdrive Servo Cover AB...... 94-97

AR A4LDE.TOR02
AR
1
1
1

A4LDE.TOR03
A4LD.THW06
A4LD.THW05
A4LD.THW04

ELECTRICAL COMPONENTS
700F
700F
701F
701F
702F
702F
703C
704F
NI
NI
NI

Kit

806B
806B

BUSHES
Kit
550A
550A
551A
552B
553C
556F
557F

YEARS

VALVE BODY PARTS

1
1
4
4
1
1
1
1
1
1

A4LDE.SOL01
A4LDE.SOL06
A4LDE.SOL03
A4LDE.SOL08
A4LDE.SOL05
A4LDE.SOL07
A4LDE.ELE03
A4LDE.ELE05
A4LD.ELE02
A4LDE.ELE01

1
1

A4LDE.ELE04
A4LDE.INH01

SPECIAL ITEMS
NI
NI
NI
NI
NI

Torque Converter Nut ............... 94-ON


Nut - Band Adjuster................... 85-ON
Caged Centre Support Nut ....... 85-ON
Magnet (Oil Pan)....................... 85-ON
Cooler to Case Union (Large)..... 92-94

TOOLS & SERVICE MANUALS


NI
NI
NI
NI
NI
NI
NI
NI

139

ATSG 4R44E/55E Rep Manual 94-ON


ATSG 5R55E Repair Manual.... 97-ON
Range Switch Setting Tool........ 94-ON
Plastic O/DOWC Install Tool ..... 94-ON
Pump Seal Installer................... 94-ON
Valve Body Aligning Pins .......... 94-ON
Pump Aligning Tool ................... 94-ON
Extension Seal Installer ............ 94-ON

1
1
1
1
1
1
1
1

A4LDE.MAN01
5R55E.MAN01
A4LDE.TOOL01
A4LD.TOOL01
A4LD.TOOL02
A4LD.TOOL03
A4LD.TOOL04
A4LD.TOOL05

A
C

5R55N (Jaguar / Ford)

5 SPEED RWD WITH LOCK UP (Full Electronic Control)

140

A
C

5R55N (Jaguar / Ford)

5 SPEED RWD WITH LOCK UP (Full Electronic Control)

141

5R55N (Jaguar / Ford)


5 SPEED RWD WITH LOCK UP (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit

Overhaul ................................... 99-ON

YEARS

QTY

PART NO

SPRINGS & CIRCLIPS


1

5R55N.OHK01

FILTERS
GASKETS
100J
101A
NI
NI

Pan Gasket Moulded Rubber ... 99-ON


Pump Gasket ............................ 99-ON
Upper Valve Body Gasket......... 99-ON
Lower Valve Body Gasket......... 99-ON

450J
1
1
1
1

5R55N.GAS01
5R55N.GAS02
5R55N.GAS03
5R55N.GAS04

RUBBER COMPONENTS
120A Pump Outer Lathe Cut Seal...... 99-ON

Pan Filter ('S' Type Jaguar) ...... 99-ON

5R55N.FIL01

1
1
1

C3.BAN12
C3.BAN12
5R55N.BAN02

BANDS
500B Overdrive Band (Borg Warner) . 99-ON
501D Dir & Rev Band (Borg Warner) . 99-ON
502H Low Reverse Band ................... 99-ON

5R55N.SQR01

BUSHINGS

METAL CLAD SEALS


150A Front Pump Seal....................... 99-ON
151K Extension Housing Seal............ 99-ON
NI
Selector Shaft Seal ................... 99-ON

1
1
1

THRUST WASHERS & SELECTIVES

A4LD.MCS02
5R55N.MCS02
C3.MCS03

BEARING & RACES


MOULDED PISTONS
170E Forward Clutch Cushion Plate .. 99-ON
171F Intermediate Clutch................... 99-ON
172J Overdrive Servo Piston
(64mm OD) ............................... 99-ON
(73mm OD) ............................... 99-ON
173J Intermediate Servo Piston
(64.50mm OD) .......................... 99-ON
(69.50mm OD) .......................... 99-ON
174J Reverse Servo Piston ............... 99-ON

1
1

5R55N.PIS02
5R55N.PIS01

1
1

5R55N.SER02
5R55N.SER01

1
1
1

5R55N.SER04
5R55N.SER03
5R55N.SER05

ELECTRICAL COMPONENTS
700J
701J
702J
703J
704J

SEALING RINGS
200A Stator Support Front to TC
(Yellow Plastic Butt Joint) ......... 99-ON

705J
1

Reverse Pressure Switch


(Jaguar) .................................... 99-ON
Range Switch ('S' Type Jaguar) 99-ON
Turbine Shaft Sensor
('S' Type Jaguar)....................... 99-ON
Intermediate Shaft Sensor
('S' Type Jaguar)....................... 99-ON
Output Shaft Sensor
('S' Type Jaguar)....................... 99-ON
Solenoid Assembly
(Jaguar) .................................... 00-ON

1
1

5R55N.ELE01
5R55N.ELE02

5R55N.ELE03

5R55N.ELE04

5R55N.ELE03

5R55N.SOL01

A4LDE.SSR01

VALVE BODY PARTS


FRICTION PLATES
250B Overdrive Spiral Groove
(Borg Warner) ........................... 99-ON
251D Direct Clutch Internal Teeth
(122mm OD x 2.00mm x 48T) .. 99-ON
252D Direct Clutch External Teeth
(100mm ID x 2.00mm x 20T) .... 99-ON
253E Forward Clutch
(131mm OD x 1.70mm x 89T) .. 99-ON
254G Intermediate Clutch Internal Teeth
(143mm OD x 2.40mm x 24T) .. 99-ON
254G Intermediate Clutch External Teeth
(108mm ID x 2.40mm x 33T) .... 99-ON

5R55E.FRP11

5R55N.FRP02

5R55N.FRP03

5R55N.FRP01

5R55N.FRP04

5R55N.FRP05

750A Line Preasure Relief Valve ....... 99-ON


NI
Spring 4-3 Pre Stroke Valve
(This a common breakage)....... 99-ON

5R55N.VA01

5R55N.SPR01

1
1
1
1
1
1

5R55N.THW01
5R55N.SUN01
5R55N.PL01
5R55E.OWC01
5R55N.DRU01
5R55N.OWC02

HARDWARE
806C
807C
808C
810C
813D
825F

Overdrive Adaptor Plate............ 99-ON


Overdrive Sun Gear.................. 99-ON
Overdrive Planetary Assy ......... 99-ON
Overdrive One Way Clutch ....... 99-ON
Direct & Reverse Clutch Drum.. 99-ON
Intermediate Sprag Assy........... 99-ON

SPECIAL ITEMS
STEEL PLATES
300B Overdrive Clutch (1.65mm)....... 99-ON
301E Forward Clutch (1.65mm x 27T)99-ON

3
5

A4LD.STP02
5R55N.STP01

NI
NI

ATSG Repair Manual................ 99-ON


Pump Puller .............................. 99-ON

5R55N.MAN01
5R55N.TOOL01

TORQUE CONVERTERS
PRESSURE PLATES
400B Overdrive (5.08mm).................. 99-ON
401D Direct & Reverse (5.08mm) ...... 99-ON

1
1

A4LD.PP01
A4LD.PP01

NI
NI

142

'S' Type Jaguar V6 4 Stud ........ 99-ON


'S' Type Jaguar V8 6 Stud ........ 99-ON

1
1

5R55N.TC01
5R55N.TC02

5R55N (Jaguar / Ford)


5 SPEED RWD WITH LOCK UP (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

143

YEARS

QTY

PART NO

A
C

5R55W (Ranger / Explorer)

5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

144

A
C

5R55W (Ranger / Explorer)

5 SPEED 4WD WITH LOCK UP (Full Electronic Control)

145

5R55W (Ranger / Explorer)


5 SPEED 4WD WITH LOCK UP (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit

Overhaul Kit .............................. 02-ON

YEARS

QTY

PART NO

BANDS
1

5R55W.OHK01

BUSHINGS
GASKETS

THRUST WASHERS & SELECTIVES


RUBBER COMPONENTS
BEARING & RACES
METAL CLAD SEALS
ELECTRICAL COMPONENTS

MOULDED PISTONS
VALVE BODY PARTS
750A Line Preasure Relief Valve ....... 99-ON

SEALING RINGS

HARDWARE

SPECIAL ITEMS

FRICTION PLATES

STEEL PLATES

PRESSURE PLATES

SPRINGS & CIRCLIPS

FILTERS

146

5R55N.VA01

5R55W (Ranger / Explorer)

5 SPEED 4WD WITH LOCK UP (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

143

YEARS

QTY

PART NO

FORD AOD (FIOD)

A
C

4 SPEED RWD (Hydraulic Control)

144

FORD AOD (FIOD)

A
C

4 SPEED RWD (Hydraulic Control)

145

FORD AOD (FIOD)

4 SPEED RWD (Hydraulic Control)


ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

QTY

Master Overhaul ....................... 80-93


Overhaul Kit .............................. 80-93

PART NO

1
1

AOD.MOHK01
AOD.OHK01

1
1
1
1
1

AOD.GAS01
AOD.GAS02
AOD.GAS03
AOD.GAS05
AOD.GAS04

GASKETS
100E
101A
102E
103E
104E

Pan Gasket AOD ...................... 80-93


Pump Gasket ............................ 80-93
Extension Housing Gasket ....... 80-93
Upper Valve Body Gasket......... 80-93
Lower Valve Body Gasket......... 80-89

RUBBER COMPONENTS
120A Outer Pump 'O' Ring................. 80-93
121B Fwd Clutch Cushion Rubber..... 80-ON

1
1

AOD.OR01
AOD.RUB01

METAL CLAD SEALS


150A
150A
151E
151E
153E

Pump Seal (With Flange).......... 80-93


Pump Seal (Alum Pump) .......... 91-93
Extension Seal (No Boot) ......... 80-93
Extension Seal (With Boot)....... 80-93
Manual Control Lever ............... 80-93

1
1
1
1
1

TH400.MCS02
AODE.MCS01
TH700.MCS02
C4.MCS02
C3.MCS03

ILL
NO. DESCRIPTION

PART NO

AOD.STK01
AOD.STP01
AOD.STP02
AOD.STP03
AOD.STP04
BW12.STP01
AOD.STP07
BW12.STP01
AOD.STP10
AOD.STP08
AOD.STP09
AOD.STP12
AOD.STP14

PRESSURE PLATES
1

AOD.ACC01

1
1
1
1

AOD.SER01
AOD.SER02
AOD.SER03
AOD.SER04

AOD.SER05

AOD.SER07

AODE.SER06

SHAFT SEALING RINGS


201D Turbine Shaft to Direct Clutch
(Solid Teflon)............................. 80-93

QTY

Kit
Steel Plate Kit ........................... 80-93
1
300A Intermediate (149mm ID
x 1.68mm - 1.80mm x 18T)....... 80-93
3
300A Intermediate (149mm ID
x 1.96mm - 2.06mm x 18T)....... 80-93
1
300A Intermediate (149mm ID
x 2.21mm - 2.31mm x 18T)....... 80-93
1
300A Intermediate (149mm ID
x 2.46mm - 2.57mm x 18T)....... 80-93
1
301B Reverse (Use With Cast Iron Drum)
(99.30mm ID x 1.70mm x 54T) . 80-93
4
301B Reverse (Use With Stamped Steel Drum)
(99.06mm IDx1.75mmx32/34T) 91-93
3
302B Forward (Use With Cast Iron Drum)
(99.30mm ID x 1.70mm x 54T) . 80-93
4
31B Forward (Use With Stamped Steel Drum)
(99.06mm ID x 1.78mm x 34T) . 90-93
5
303C Direct (Use With Cast Iron Drum)
(92.96mm ID x 1.78mm x 28T) . 80-93
6
303C Direct (Use With Stamped Steel Drum)
(92.96mm ID x 1.73mm x 34T) . 91-93
6
303C Direct (Thin High Capacity)
(Use With Cast Iron Drum) ..... 80-93
8
304B Forward Waved Cushion (21T). 90-93
1

MOULDED PISTONS
170E 2-3 Accumulator Piston
(Moulded Rubber)..................... 80-93
171E Reverse Servo Piston
(1 Groove)................................. 80-93
(2 Groove)................................. 80-93
(3 Groove)................................. 80-93
172E Reverse Servo Cover ............... 80-93
173E Overdrive Servo Piston
(Casting Letter A) 68.95mm ID . 80-93
173E Overdrive Servo Piston
(Casting Letter B) 63.25mm ID . 80-93
174E Overdrive Servo Cover
('A' Stamp for 68.95mm Piston) 80-93

YEARS

STEEL PLATES

AOD.SSR01

FRICTION PLATES
Kit
Friction Kit................................. 80-85
1
Kit
Friction Kit................................. 85-93
1
250A Intermediate
(179.6mm OD x 2.00mm x 60T) 80-93
3
251B Reverse
(133.3mm OD x 2.00mm x 45T) 80-L83
4
251B Reverse
(133.3mm OD x 1.63mm x 45T) L83-93 3-4
252B Forward (Use With Cast Iron Drum)
(133.3mm OD x 1.63mm x 45T) 80-93
5
252B Forward (Use With Stamped Steel Drum)
(136mm OD x 1.63mm x 45T) .. 90-93
5
253C Direct
(118.1mm OD x 2.00mm x 42T) 80-93
5-6

AOD.FRK01
AOD.FRK02

402B Forward (Use With Stamped Steel Drum)


(34Teeth)................................... 90-93
1
403C Direct (Use With Cast Iron Drum)
(28Teeth)................................... 80-93
1

AOD.FRP03

AOD.PP01

SPRINGS & CIRCLIPS


410B Reverse Clutch
Diaphragm Spring..................... 80-93
NI
Anti Clunk Spring
(Centre Support) ....................... 80-93
NI
Spring & Ball Assy Stator
(Cooler Bypass) ........................ 80-93
NI
1-2 Accumulator Spring ............ 80-93
430A Circlip - Retaining Int OWC
(Modified Spiral 3 Pack)............ 80-93
430A Circlip - Retaining Int OWC
(OEM) ....................................... 80-93
431E Circlip - Retaining
(3-4 Accumulator Spiral) ........... 80-93
432C Circlip - Retaining Direct Clutch Pack
(1.52mm - 1.63mm) .................. 80-93
(2.24mm - 2.34mm) .................. 80-93
(2.54mm - 2.69mm) .................. 80-93

AOD.FRP01
AOD.FRP02

AOD.PP02

AOD.DIA01

AOD.SPR01

1
1

AOD.SPR02
AOD.SPR03

AOD.CIR01

AOD.CIR03

AOD.CIR02

AR C4.CIR01
AR C4.CIR02
AR C4.CIR03

FILTERS
450E Filter (2WD) .............................. 80-93
450E Filter (4WD W/Sump Tube)....... 84-93
NI
Governor Filter.......................... 80-93

1
1
1

AOD.FIL01
AOD.FIL02
AOD.FIL03

1
1

AOD.BAN01
AOD.BAN02

AOD.FRP03
AOD.FRP06
AOD.FRP05

BANDS
500B Overdrive Band (38mm Wide) .. 80-93
501C Reverse Band ........................... 80-93

146

FORD AOD (FIOD)

4 SPEED RWD (Hydraulic Control)


ILL
NO. DESCRIPTION
Kit
550A
556C
557C
559C
560C
561C
562C
564E
565E

YEARS

BUSHES

QTY

PART NO

Bush Kit .................................... 80-93


1 AODE.BK01
Front Pump Bush...................... 80-93
1 C6.BUS01
Drive Shell/Sun Gear ................ 80-93
2 AOD.BUS08
Forward Sun Gear .................... 80-93
1 AOD.BUS02
Planet Support
(Installs in Centre Support) ....... 80-93
1 AOD.BUS03
Rear Planetary Bush Front
(Large) ...................................... 80-93
1 AOD.BUS04
Rear Planetary Bush Rear
(Small Brass With 2 Grooves) .. 80-93
1 AOD.BUS07
Direct Drum (Use With Stamped Steel Drum)
(With Oil Feed Holes) ............... 90-93
1 AOD.BUS05
Rear Case Bush ....................... 90-93
1 AOD.BUS06
Extension Bush......................... 80-93
1 C4.BUS02

THRUST WASHERS & BEARINGS


Kit
Kit
600A

650B
652C
653C
654C
655C
656D
656D
657K

Thrust Washer Kit


(Selective Stator to Rev. Drum) 80-93
Thrust Bearing Kit ..................... 80-93
Thrust Washer Selective
(Stator Support to Reverse Drum)
# 1 (1.32mm Green ) ................ 80-93
# 2 (1.78mm Yellow) ................. 80-93
# 3 (2.21mm Tan)...................... 80-93
# 4 (2.64mm Red)..................... 80-93
# 5 (3.07mm Blue) .................... 80-93
Bearing Forward Clutch Cylinder
to Rev Drum Thrust (6 tang) ..... 80-93
Bearing Fwd Clutch Hub R ....... 80-93
Forward Sungear to
Reverse Sungear Bearing ........ 80-93
Planet to Direct Drum Bearing .. 80-93
Planet to Direct Drum Spacer .. 80-93
Bearing Direct Clutch Rear
(Open Face Bearing) ................ 80-93
Bearing Direct Clutch Rear
(3 Element Bearing).................. 91-93
Output Hub to Case Bearing..... 80-93

1
1

AOD.TWK01
AOD.TWK02

AR
AR
AR
AR
AR

AOD.THW01
AOD.THW02
AOD.THW03
AOD.THW04
AOD.THW05

1
1

AOD.THW07
AOD.THW11

1
1
1

AOD.THW11
AOD.THW06
AOD.THW10

AOD.THW08

1
1

AODE.THW09
AOD.THW14

ELECTRICAL COMPONENTS

VALVE BODY COMPONENTS


Kit
750E
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

Shift Kit (TranGo) ...................... 80-93


1
Rebuilt Valve Body.................... 89-93
1
Valve Body End Plug Kit ........... 80-93
1
Boost Valve & Sleeve Kit .......... 80-93
1
Throttle Valve Plug & Sleeve Kit80-93
1
Oversized 1-2 Capacity Modulator Valve Kit
(Requires AOD.TOOL05 to Fit). 80-93
1
Small Valve Body End Plug Kit
(Fitted With Rubber 'O' Rings) .. 80-93
1
Medium Valve Body End Plug Kit
(Fitted With Rubber 'O' Rings) .. 80-93
1
Large Valve Body End Plug Kit
(Fitted With Rubber 'O' Rings) .. 80-93
1
Governor Circuit End Plug Kit... 80-83
1
Governor Circuit End Plug Kit... 83-93
1
Oversize Throttle Valve Plunger
(Requires AOD.TOOL06 to Fit). 80-93
1

ILL
NO. DESCRIPTION

YEARS

HARD PARTS

800A Pump Assy................................ 80-93


805A Retainer - Intermediate OWC
(7 Roller Type) .......................... 80-93
807A Intermediate Roller Clutch
(7 Roller Green) ........................ 80-93
808A Intermediate Roller Clutch
Outer Race (7 Roller Green)..... 80-93
810B Reverse Drum
(3 Plate Washer Type) .............. 80-88
810B Reverse Drum
(3 Plate Bearing Type) .............. 80-93
810B Reverse Drum
(4 Plate Bearing Type) .............. 80-91
810B Reverse Drum Conversion Kit
(To 4 Plate Bearing Type) ......... 80-93
811B Forward Drum & Shft Assy
(3 Plate) .................................... 80-93
812C Forward Hub ............................. 80-93
813C Drive Shell & Sun Gear............. 80-93
814C Forward Sun Gear (30 Tooth) ... 80-93
815C Centre Support ......................... 80-93
816C Low Roller Clutch...................... 80-ON
817C Planetary Assy (2nd Design) .... 80-93
822C Direct Drum
(5 Plate With 28 Tooth Steel) .... 80-93
823D Output Ring Gear...................... 80-93
826D Governor Assy With Weight...... 80-93
827E Overdrive Servo Pin.................. 80-93

QTY

PART NO

AOD.PUM01

AOD.RET01

AODE.OWC01

AOD.OWC02

AOD.DRU01

AOD.DRU04

AOD.DRU02

AOD.DRU03

1
1
1
1
1
1
1

AOD.DRU05
AOD.DRU06
AOD.POT01
AOD.SUN01
AOD.SUP01
TH400.OWC01
AOD.PL01

1
1
1
1

AOD.DRU07
AOD.PL02
AOD.GOV01
AOD.SER06

SPECIAL ITEMS & TOOLS


NI
NI
NI
NI
NI
NI
Ni
NI
NI
NI
NI

AOD.SK01
AOD.VB01
AOD.VA01
AOD.VA02
AOD.VA03
AOD.VA04
AOD.VA05
AOD.VA06
AOD.VA07
AOD.VA08
AOD.VA09
AOD.VA10

147

ATSG Rebuild Manual .............. 80-93


Case Connector Oil Cooler Line
(Quick Connect Type) ............... 80-93
Case Connector Oil Cooler Line
(With Double 'O' Rings) ............ 80-93
Anti Clunk Spring
(Centre Support) ....................... 80-93
Spring & Ball Assy Stator
(Cooler Bypass) ........................ 80-93
Clutch Seal Installer Kit.............
Direct Drive Solid Seal Installer Kit
End Play & Clearance Gauge Bar
Reamer Kit for AOD.VA04 ........
Reamer Kit for AOD.VA10 ........
Governor Bore Case Sleeving Tool

AOD.MAN01
2

AOD.CON01

AOD.CON02

AOD.SPR01

AOD.SPR02
AOD.TOOL01
AOD.TOOL02
AOD.TOOL03
AOD.TOOL05
AOD.TOOL06
AOD.TOOL07

FORD AODE, 4R70W

A
C

4 SPEED RWD (Electronic Control)

148

FORD AODE, 4R70W

A
C

4 SPEED RWD (Electronic Control)

149

FORD AODE, 4R70W


4 SPEED RWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit
Kit
Kit
Kit

Super Overhaul Kit ................... 92-ON


Master Overhaul ....................... 92-95
Overhaul Kit .............................. 92-95
Overhaul ................................... 96-ON
Direct Clutch Kit (Heavy Duty) .. 92-ON

1
1
1
1
1

AODE.SOHK01
AODE.MOHK01
AODE.OHK01
AODE.OHK02
AODE.CK01

GASKETS
100L
101A
102L
103L
103L
104L
104L
105L
105L

YEARS

QTY

PART NO

STEEL PLATES

Pan Gasket (Moulded Rubber) . 92-ON


Pump Gasket ............................ 92-ON
Extension Gasket...................... 92-95
Upper Valve Body ..................... 92-95
Upper Valve Body ..................... 96-ON
Lower Valve Body ..................... 92-95
Lower Valve Body ..................... 96-ON
Valve Body Cover ..................... 92-95
Valve Body Cover ..................... 96-ON

1
1
1
1
1
1
1
1
1

AODE.GAS01
AODE.GAS02
AOD.GAS03
AODE.GAS05
AODE.GAS15
AODE.GAS04
AODE.GAS14
AODE.GAS06
AODE.GAS16

Kit
Steel Plate Kit ........................... 92-ON
Kit
Direct Clutch Kit (Heavy Duty) .. 92-ON
300B Intermediate (149mm ID
x 1.68mm - 1.80mm x 18T)....... 92-ON
300B Intermediate (149mm ID
x 1.96mm - 2.06mm x 18T)....... 92-ON
300B Intermediate (149mm ID
x 2.21mm - 2.31mm x 18T)....... 92-ON
300B Intermediate (149mm ID
x 2.46mm - 2.57mm x 18T)....... 92-ON
301D Reverse
(99.06mm IDx1.75mm x32/34T)92-ON
302F Forward
(99.06mm ID x 1.78mm x 34T) . 92-ON
303H Direct
(92.96mm ID x 1.73mm x 34T) . 92-ON
303H Direct
(92.96mm ID x 2.00mm x 34T) . 97-ON
304F Forward Waved Cushion (21T). 92-ON

1
1

AODE.STK01
AODE.CK01

AOD.STP01

AOD.STP02

AOD.STP03

AOD.STP04

AOD.STP07

AOD.STP10

AOD.STP09

6
1

AOD.STP11
AOD.STP14

1
1
1
1

AODE.PP03
AOD.PP02
AODE.PP01
AODE.PP02

RUBBER COMPONENTS
120A Pump Outer Lathe Cut Seal...... 92-ON

400B
402F
403H
403H

METAL CLAD SEALS


150A
151L
151L
151L

Pump Seal ................................ 92-ON


Extension Seal (No Boot) ......... 92-ON
Extension Seal (With Boot)....... 92-ON
Extension Seal (4R70W)
(Lincoln 63.10mm OD).............. 92-ON
152L Manual Control Lever ............... 92-ON

1
1
1

AODE.MCS01
TH700.MCS02
C4.MCS02

1
1

AODE.MCS03
C3.MCS03

Intermediate (6.45mm) ............. 92-ON


Forward (34Teeth) .................... 92-ON
Direct (5.59mm x 34Teeth) ....... 92-ON
Direct (9.65mm x 34Teeth) ....... 92-ON

SPRINGS & CIRCLIPS

MOULDED PISTONS
170L 1-2 Accumulator Piston
(Bonded Rubber) ...................... 94-97
171L OD Servo Piston
(68.07mm Diameter 1 Piece).... 92-ON
171L OD Servo Piston With Sleeve
(63.50mm Diameter 2 Piece).... 93-98
172L Overdrive Servo Cover
('A' Stamp) ................................ 92-ON
NI
1-2 Accumulator Cover
(Bonded Rubber) ...................... 92-ON

PRESSURE PLATES

AOD.OR01

AODE.PIS01

AODE.SER02

AODE.SER03

AODE.SER06

AODE.COV01

410C Reverse Clutch


Diaphragm Spring..................... 92-ON
411G Anti Clunk Spring
(Centre Support) ....................... 92-ON
NI
Spring & Ball Assy Stator
(Cooler Bypass) ........................ 92-ON
430C Circlip - Retaining Int OWC
(Modified Spiral 3 Pack)............ 92-ON
430C Circlip - Retaining Int OWC
(OEM) ....................................... 92-ON
432H Circlip - Retaining Direct Clutch Pack
(1.52mm - 1.63mm) .................. 92-ON
(2.24mm - 2.34mm) .................. 92-ON
(2.44mm) .................................. 92-ON
(2.54mm - 2.69mm) .................. 92-ON
433L 1-2 Accumulator Spring
(Lower Pink).............................. 92-ON

AOD.DIA01

AOD.SPR01

AOD.SPR02

AOD.CIR01

AOD.CIR03

AR
AR
AR
AR

C4.CIR01
C4.CIR02
AODE.CIR01
C4.CIR03

AODE.SPR01

1
1
1
1

AODE.FIL01
AODE.FIL02
AODE.FIL02
AODE.FIL03

1
1

AODE.BAN01
AOD.BAN02

FRICTION PLATES
Kit
Kit
Kit
250B
250B
251D
252F
253H
253H

Friction Kit (AODE) ................... 92-96


Friction Kit (4R70W) ................. 97-ON
Direct Clutch Kit (Heavy Duty) .. 92-ON
Intermediate (Smooth)
(179.6mm OD x 1.68mm x 60T) 92-ON
Intermediate (Grooved)
(179.6mm OD x 1.68mm x 60T) 98-ON
Reverse
(133.3mm OD x 1.63mm x 45T) 92-ON
Forward
(136mm OD x 1.63mm x 45T) .. 92-ON
Direct
(118.1mm OD x 2.00mm x 42T) 92-96
Direct
(119.1mm OD x 1.73mm x 42T) 97-ON

1
1
1

AODE.FRK01
AODE.FRK02
AODE.CK01

3-4 AODE.FRP01
3-4 AODE.FRP03
4

AOD.FRP03

AOD.FRP06

AOD.FRP05

FILTERS
450L
450L
450L
NI

Pan Filter 2WD ......................... 92-95


Pan Filter 2WD ......................... 96-ON
Pan Filter 4WD ......................... 94-ON
Pressure Regulator Solenoid.... 92-ON

BANDS
500B Overdrive Band (50mm Wide) .. 92-ON
501G Reverse Band ........................... 92-ON

5-6 AODE.FRP02

154

FORD AODE, 4R70W

4 SPEED RWD (Electronic Control)


ILL
NO. DESCRIPTION
Kit
Kit
550A
551A
551A
552A
552A
556G
557G
559G
560G
561G
562J
564L
565L
565L

YEARS

BUSHES

Bush Kit .................................... 92-94


Bush Kit .................................... 94-ON
Front Pump Bush...................... 92-ON
Front Stator Bush...................... 92-93
Front Stator Bush...................... 94-ON
Rear Stator Bush ...................... 92-93
Rear Stator Bush ...................... 94-ON
Drive Shell/Sun Gear ................ 92-ON
Forward Sun Gear .................... 92-ON
Planet Support
(Installs in Centre Support) ....... 92-ON
Rear Planetary Bush Front
(Large) ...................................... 92-ON
Rear Planetary Bush Rear
(Small Brass With 2 Grooves) .. 92-ON
Direct Drum
(With Oil Feed Holes) ............... 92-ON
Rear Case Bush ....................... 92-ON
Extension Bush (AODE) ........... 92-ON
Extension Bush (4R70W)
(40.64mm ID)............................ 93-ON

QTY

PART NO

Kit
Kit
600A

650C
652F
653G
654H
655H
656J
657K

Thrust Washer Kit


(Selective Stator to Rev. Drum) 92-ON
Thrust Bearing Kit (AODE) ....... 92-95
Thrust Bearing Kit (4R70W)...... 93-ON
Thrust Washer Selective
(Stator Support to Reverse Drum)
# 1 (1.32mm Green ) ................ 92-ON
# 2 (1.78mm Yellow) ................. 92-ON
# 3 (2.21mm Tan)...................... 92-ON
# 4 (2.64mm Red)..................... 92-ON
# 5 (3.07mm Blue) .................... 92-ON
Bearing Forward Clutch Cylinder
to Rev Drum Thrust (6 tang) ..... 92-ON
Bearing Fwd Clutch Hub R ....... 92-ON
Forward Sungear to
Reverse Sungear Bearing ........ 92-ON
Planet to Direct Drum Bearing .. 92-ON
Planet to Direct Drum Spacer .. 92-ON
Bearing Direct Clutch Rear
(3 Element Bearing).................. 92-ON
Output Hub to Case Bearing..... 92-ON

AODE.BK02
AODE.BK03
C6.BUS01
AODE.BUS02
AODE.BUS03
AODE.BUS04
AODE.BUS05
AOD.BUS08
AOD.BUS02

Kit

AOD.BUS03

NI

AOD.BUS04

NI

AOD.BUS07

NI

1
1
1

AOD.BUS05
AOD.BUS06
C4.BUS02

NI

AODE.BUS06

1
1
1

AOD.TWK01
AODE.TWK01
AODE.TWK02

AR
AR
AR
AR
AR

AOD.THW01
AOD.THW02
AOD.THW03
AOD.THW04
AOD.THW05

1
1

AOD.THW07
AOD.THW11

1
1
1

AOD.THW11
AOD.THW06
AOD.THW10

1
1

AODE.THW09
AODE.THW08

ELECTRICAL COMPONENTS
700L
700L
701L
702L
703L
703L
704L
704L
704L
705L
705L
NI
NI
NI
NI

Manual Position Sensor............ 92-97


Manual Position Sensor............ 8/96-ON
Fluid Temperature Sensor ........ 92-ON
Output Speed Sensor ............... 92-ON
Shift Solenoid (Pair).................. 92-97
Shift Solenoid (Pair Hard Wire). 98-ON
Lock Up Solenoid 3 Ohm
(Black Connector) ..................... 92-94
Lock Up Solenoid 16 Ohm
(White Connector)..................... 95-97
Lock Up Solenoid (Hard Wire) .. 98-ON
EPC Solenoid ........................... 92-97
EPC Solenoid (Hard Wire)........ 98-ON
2nd Design Solenoid Bracket ... 93-95
Internal Harness
(With Case Connector) ............. 92-97
Internal Harness (Hard Wire).... 98-ON
Case Connector Only
(Hard Wire) ............................... 98-ON

1
1
1
1
1
1

AODE.ELE03
AODE.ELE05
AODE.ELE02
AODE.ELE04
AODE.SOL01
AODE.SOL10

AODE.SOL03

1
1
1
1
1

AODE.SOL04
AODE.SOL09
AODE.SOL05
AODE.SOL07
AODE.SOL08

1
1

AODE.ELE01
AODE.ELE07

AODE.ELE06

YEARS

QTY

VALVE BODY COMPONENTS

1
1
1
1
1
1
1
2
1

THRUST WASHERS & BEARINGS


Kit

ILL
NO. DESCRIPTION

Kit
Kit
NI
NI

AODE/4R70W Shift Kit


(TransGo) ................................. 92-ON
AODE "Sure Cure Kit"
(Sonnax) ................................... 92-95
AODE "Sure Cure Kit"
(Sonnax) ................................... 96-ON
Pressure Regulator Spring
(Upgrade).................................. 92-95
Pressure Regulator Spring & Valve)
(Upgrade).................................. 96-ON
Pressure Regulator Valve
(Prevents Low Line Pressure) .. 92-96
Pressure Regulator Valve
(Prevents Low Line Pressure) .. 97-ON
Bypass TCC ControlSleeve & Plunger
(Eliminates Delayed TCC Apply
& Shudder)................................ 92-ON
Pressure Regulator Valve & Sleeve Ki
(Prevents Poor Reverse Boost) 92-ON

PART NO

AODE.SK01

AODE.SCK01

AODE.SCK02

AODE.SPR03

AODE.SPR04

AODE.VA01

AODE.VA04

AODE.SL01

AODE.SL02

AODE.PUM02

AODE.PUM01

AODE.PUM03

AODE.PUM04

AODE.PUM05

AODE.SUP01

AODE.SUP02

AODE.DRU01

AODE.RET01

AODE.OWC04

AODE.OWC01

AODE.OWC03

AODE.OWC02

AODE.DRU02

AODE.DRU03

1
1
1

AODE.DRU06
AODE.DRU08
AODE.DRU05

AODE.POT01

1
1
1
1
1

AODE.POT02
AODE.SH01
AOD.SUN01
AOD.SUN02
AOD.SUP01

AOD.PL01

HARD PARTS
800A Pump Assy (Rebuilt)
(14.43mm Deep Gears) ............ 92-94
800A Pump Assy
(15.47mm Deep Gears) ............ 95-ON
801A Short Pump Assy
(15.47mm Deep Gears) ............ 95-ON
802A Pump Gear Set
(14.43mm Deep)....................... 92-94
802A Pump Gear Set
(15.47mm Deep)....................... 95-ON
803A Stator Support
(Can Use AODE.SUP02) ......... 92-94
803A Stator Support
(Will Retro Fit 92-94) ............... 94-ON
806C Retro Fit Mechanical Diode Intermediate
Sprag + Reverse Drum............. 92-ON
807C Retainer Intermediate OWC
(14 Roller Sprag) ...................... 93-97
808C Outer Race Kit Int OWC
(14 Roller) ................................. 92-97
809C Intermediate One Way Clutch
(7 Rollers Green) ...................... 92-97
809C Intermediate One Way Clutch
(14 Rollers) ............................... 92-97
809C Intermediate One Way Clutch
(Mechanical Diode Assy) .......... 98-ON
810C Reverse Drum (4 Plate)
(7 Roller Sprag) ........................ 92-ON
810C Reverse Drum (4 Plate)
(14 Roller Sprag) ...................... 92-97
810C Reverse Drum (4 Plate)
(Mech Diode Type) ................... 98-ON
813E Forward Drum & Shaft Assy ..... 92-ON
816F Forward Clutch Hub.................. 92-ON
817G Drive Shell With Sun Gear
(36T 104.78mm Tall) ................. 92-97
817G Drive Shell With Sun Gear
(38 Teeth).................................. 92-ON
818F Direct Drive Shaft...................... 92-ON
819G Forward Sun Gear (30 Tooth) ... 92-ON
819G Forward Sun Gear (31 Tooth) ... 92-ON
820G Centre Support ......................... 92-ON
821G Planetary Assy
(Top Cover is 120.65mm OD) ... 92-ON

151

FORD AODE, 4R70W

4 SPEED RWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

HARD PARTS Cont...

821G Planetary Assy (25T on Long Gears)


(Top Cover is 123.06mm OD) ... 93-ON
822G Low Roller Clutch...................... 93-ON
824J Ring Gear (88T With Holes) ..... 92-ON
826J Direct Drum (6 Plate) ................ 92-98
829L Pin - Overdrive Servo
(Non Moulded Type) ................. 92-ON
830L Valve Body With OD Cancel Button
(5.72mm OD Dowel Pins)
(Less Solenoids) ....................... 93-96
830L Valve Body Less Solenoids
(4.14mm OD Dowel Pins) ......... 96-ON

PART NO

1
1
1
1

AODE.PL02
TH400.OWC01
AODE.PL03
AODE.DRU04

AODE.SER05

AODE.VB01

AODE.VB03

AODE.SL03

AOD.CON01

AOD.CON02

AOD.SPR02

ILL
NO. DESCRIPTION

SPECIAL ITEMS
NI

NI
NI
NI

Stator Support Sleeve (Hardened Steel)


Reclaims Damaged Stator Support Bore
(Prevents Converter Release Oil
Circuit Leakage......................... 92-ON
Case Connector Oil Cooler Line
(Quick Connect Type) ............... 92-ON
Case Connector Oil Cooler Line
(With Double 'O' Rings) ............ 92-ON
Spring & Ball Assy Stator
(Cooler Bypass) ........................ 92-ON

MANUALS & SPECIAL TOOLS


NI
NI
Ni
NI

ATSG Rebuild Manual .............. 92-ON


Clutch Seal Installer Kit.............
Direct Drive Solid Seal Installer Kit
End Play & Clearance Gauge Bar

AODE.MAN01
AOD.TOOL01
AOD.TOOL02
AOD.TOOL03

152

YEARS

QTY

PART NO

FORD AODE, 4R70W

4 SPEED RWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

153

YEARS

QTY

PART NO

ATX

A
C

3 SPEED FWD (Hydraulic Control)

154

ATX

3 SPEED FWD (Hydraulic Control)


ILL
NO. DESCRIPTION
Kit
Kit
Kit

YEARS

KITS

QTY

Master Overhaul Kit .................. 81-ON


Overhaul Kit .............................. 81-ON
Gasket and Rubber................... 81-ON

1
1
1

PART NO

ATX.MOHK01
ATX.OHK01
ATX.GSK01

ILL
NO. DESCRIPTION

Lower Pan Gasket (Cork) ......... 81-ON


Lower Pan Gasket (Fibre)......... 81-ON
Valve Body Cover Gasket......... 81-ON
Diff Bearing Cover Gasket ........ 81-ON
Upper Valve Body Gasket......... 81-ON
Lower Valve Body Gasket......... 81-ON

1
1
1
1
1
1

ATX.GAS01
ATX.GAS01
ATX.GAS02
ATX.GAS03
ATX.GAS04
ATX.GAS05

METAL CLAD SEALS


150D Converter Seal.......................... 81-ON
151D Drive Shaft Seal (L/Hand)......... 81-ON
152D Drive Shaft Seal (R/Hand) ........ 81-ON

1
1
1

ATX.MCS01
ATX.MCS02
ATX.MCS02

ATX.SRK01

SEALING RINGS
Sealing Ring Kit ........................ 81-ON

Kit

2-3 ATX.FRP02
3-4 ATX.FRP01
2-3 ATX.FRP02

ATX.SK01

ATX.PL01

ATX.PL02

1
1

ATX.PL03
ATX.GOV01

1
1

ATX.GOV03
ATX.GOV02

1
1
1

ATX.SP01
ATX.SP03
ATX.SP04

TOOLS & MANUALS


NI

ATX.MAN01

ATSG Rebuild Manual .............. 81-ON

TORQUE CONVERTERS
2-3 ATX.STP02
3-4 ATX.STP01
3-4 ATX.STP03

NI

FILTERS
1

ATX.FIL01

ATX.BAN01

1
1

ATX.BK01
ATX.BUS01

BANDS

BUSHINGS
Kit
Bush Kit .................................... 81-ON
550D Stator Support (26.42mm ID).... 81-ON

SPECIAL ITEMS

SPRINGS & CIRCLIPS

500C Brake Band ............................... 81-ON

Shift Kit ..................................... 81-ON

811C Planetary Carrier


(Use With 29 Tooth S. Gear)..... 81-83
811C Planetary Carrier
(Use With 31 Tooth S. Gear)..... 84-85
811C Planetary Carrier
(Split Pinion) ............................. 86-ON
820D Governor Drive gear ................. 81-ON
820D Governor Drive gear
(Split For Easy Assembly)......... 81-ON
821D Governor Driven Gear .............. 81-ON
822D Speedo Driven Gear
(Escort/Orion) ........................... 81-ON
NI
Speedo Housing Dowel ............ 81-ON
NI
Speedo Housing Retaining Pin. 81-ON

PRESSURE PLATES

450D Pan Filter .................................. 81-ON

ATX.THW01

HARDWARE

STEEL PLATES
300A Intermediate Clutch................... 81-ON
301B Direct Clutch ............................. 81-ON
302B Reverse Brake .......................... 81-ON

VALVE BODY PARTS

FRICTION PLATES
250A Intermediate Clutch................... 81-ON
251B Direct Clutch ............................. 81-ON
252B Reverse Brake .......................... 81-ON

PART NO

ELECTRICAL COMPONENTS

RUBBER COMPONENTS

Kit

QTY

650A Bearing
(Pump to Intermediate Drum) ... 81-ON

GASKETS
100D
100D
101D
102D
103D
104D

YEARS

THRUST WASHERS & BEARINGS

155

Escort/Orion.............................. 81-ON

ATX.TC01

A
C

AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up

4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan

160

AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up

A
C

4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan

157

AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up

4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan


ILL
NO. DESCRIPTION
Kit
Kit
Kit
Kit

YEARS

KITS

Super Overhaul Kit (AXOD)...... 86-90


Overhaul Kit (AXOD) ................ 86-90
Overhaul Kit (AXODE) .............. 91-98
Overhaul Kit (AX4S) ................. 99-ON

QTY
1
1
1
1

PART NO

AXOD.SOHK01
AXOD.OHK01
AXODE.OHK01
AXODE.OHK02

GASKETS
100H Lower Pan Gasket .................... 86-ON
101G Valve Body Cover Gasket
(Cork)........................................ 86-95
101G Valve Body Cover Gasket
(Fibre) ....................................... 86-95
102H Low & Intermediate
Servo Cover Gasket ................. 86-ON
103G Chain Cover Gasket ................. 86-ON
104G Valve Body to Seperator Plate
(AXODE Green Stripe) ............. 91-93
105G Seperator Plate to Case Cover
(AXODE Orange Stripe) ........... 91-93

AXOD.GAS01

AXOD.GAS02

AXOD.GAS03

1
1

AXOD.GAS05
AXOD.GAS06

AXODE.GAS04

AXODE.GAS05

ILL
NO. DESCRIPTION
Kit

1
1
1
1

AXOD.MCS01
AXOD.MCS02
AXOD.MCS02
AXOD.MCS03

AXODE.MCS04

PISTONS
170H Overdrive Servo Moulded
(57.80mm OD x 12.70mm ID.... 86-97
170H Overdrive Servo Moulded
(57.80mm OD x 9.78mm ID...... 98-ON
171C Direct Clutch (Alum).................. 86-94
171C Direct Clutch (Moulded AX4S) .. 94-ON
172B Forward Clutch (Moulded) ........ 86-94
172B Forward Clutch
(Moulded AX4S)........................ 94-ON
172B Forward Clutch (Moulded AX4S)
(17.27mm High Winstar 3.8Ltr). 98-ON
173C Intermediate Clutch (Alum) ....... 86-94
173C Intermediate Clutch
(Moulded AX4S)........................ 94-ON
174D Reverse Clutch ......................... 86-ON
175H 1-2 Accumulator Piston............. 86-ON
176H 3-4 Accumulator Piston............. 86-ON
177H Overdrive Servo Assy
(Complete) ................................ 86-ON
NI
Intermediate Balance Piston..... 94-ON

Sealing Ring Kit ........................ 86-)N

PART NO

AXOD.SRK01

Kit
Friction Kit................................. 92-ON
250B Forward Clutch
(146mm OD x 1.70mm x 52T) .. 86-91
250B Forward Clutch
(146mm OD x 1.65mm x 57T) .. 92-ON
251C Direct Clutch
(146mm OD x 1.65mm x 63T) .. 86-ON
251C Direct Clutch High Energy
(146mm OD x 1.65mm x 63T) .. 86-ON
252C Intermediate Clutch
(146mm OD x 1.65mm x 63T) .. 86-ON
252C Intermediate Clutch High Energy
(146mm OD x 1.65mm x 63T) .. 86-ON
253D Reverse Clutch
(151.90mm OD x1.70mm x49T) 86-ON

AXOD.FRK02

AXOD.FRP01

AXOD.FRP02

AXOD.FRP03

AXOD.FRP04

AXOD.FRP03

AXOD.FRP04

AXOD.FRP05

AXOD.STK02

AXOD.STP01

AXOD.STP02

AXOD.STP01

AXOD.STP03

AXOD.STP01

AXOD.STP04

AXOD.PP04

AXOD.PP05

AXOD.PP01

AXOD.PP02

AXOD.PP03

STEEL PLATES

METAL CLAD SEALS


Converter Hub .......................... 86-ON
Axle Seal (L/Hand).................... 86-ON
Axle Seal (R/Hand) ................... 86-ON
Manual Shaft Seal .................... 86-ON
Cup Plug Seal - Rear Lube
Feed Pipe (Pink) ....................... 93-ON

QTY

FRICTION PLATES

RUBBER COMPONENTS

150H
151G
152H
153H
NI

YEARS

SHAFT SEALING RINGS

Kit
Steel Plate Kit ........................... 92-ON
300B Forward Clutch
(119.38mm ID x1.78mm x34T) . 86-91
300B Forward Clutch
(125.35mm ID x1.78mm x34T) . 92-ON
301C Direct Clutch
(119.38mm ID x1.78mm x34T) . 86-ON
302C Intermediate Clutch
(119.38mm ID x2.30mm x34T) . 86-87
302C Intermediate Clutch
(119.38mm ID x1.78mm x34T) . 88-ON
303D Reverse Clutch
(121.90mm ID x1.73mm x54T) . 86-ON

PRESSURE PLATES

AXOD.PIS06

1
1
1
1

AXODE.PIS06
AXOD.PIS02
AXODE.PIS01
AXOD.PIS05

AXODE.PIS02

1
1

AXODE.PIS07
AXOD.PIS03

1
1
1
1

AXODE.PIS03
AXOD.PIS07
AXOD.PIS01
AXOD.SER02

1
1

AXOD.SER01
AXODE.PIS09

400B Forward Clutch


(7.20mm x 34T) ........................ 86-91
400B Forward Clutch
(34T) ......................................... 91-ON
401C Direct Clutch
(4.06mm x 34T) ........................ 86-ON
402C Intermediate Clutch
(4.83mm Stepped x 34T) .......... 86-87
402C Intermediate Clutch
(3.18mm Stepped x 34T) .......... 88-ON

158

AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up


4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

SPRINGS & CIRCLIPS


410B Wave Spring - Forward Clutch
(120mm ID x 1.50mm x 21T) .... 86-88
410B Wave Spring - Forward Clutch
(120mm ID x 1.80mm x 21T) .... 89-91
410B Wave Spring - Forward Clutch
(125mm ID x 2.00mm x 21T) .... 92-ON
413D Return Spring Assy
(Reverse Clutch)....................... 86-ON
414H Spring - 2nd Accumulator Outer
(Red 37.72mm OD) .................. 86-ON
415H Spring - 2nd Accumulator Inner
(Blue 25.91mm OD).................. 86-ON
439E Circlip - Front Planet to Rear Ring gear
(Sonnax Heavy Duty)................ 86-ON

AXOD.DIA01

AXOD.DIA02

AXOD.DIA03

AXOD.SPR01

AXOD.SPR02

AXOD.SPR03

AXOD.CIR01

FILTERS
450H Filter AXOD, AXODE
(Short Orange Seal).................. 86-94
450H Filter AXAS Deep Pan
(Long Orange Seal) .................. 93-95
450H Filter AXAS
(Green Multi Lip Seal)............... 96-ON
NI
Screen Assy - Solenoid AXOD
(In Valve Body) ......................... 86-ON
NI
Screen Assy - Solenoid AXODE
(In Valve Body) ......................... 91-ON

AXOD.FIL01

AXODE.FIL02

AXODE.FIL03

AXODE.FIL05

AXODE.FIL05

BANDS
500A
501E
501E
501E

Overdrive Band......................... 86-ON


Low & Intermediate................... 86-94
Low & Intermediate................... 95-97
Low & Intermediate................... 98-ON

1
1
1
1

AXOD.BAN01
AXOD.BAN02
AXODE.BAN03
AXODE.BAN04

BUSHINGS
Kit
Kit
554D
556E
558E

Bush Kit AXOD & AXODE......... 86-94


Bush Kit AXODE & AX4S.......... 94-ON
Sun Gear & Shell ...................... 94-ON
Rear Planetary.......................... 86-ON
Sun Gear/Low & Int Band Drum
(Bore ID 50.17mm) ................... 86-92
562H Case Bush ................................ 86-ON
NI
Sleeve - Valve Body/Pump Shaft
Replacement (21.59mm ID)...... 86-ON

1
1
1
1

AXOD.BK01
AXODE.BK01
AXOD.BUS03
AXOD.BUS07

1
1

AXOD.BUS04
AXOD.BUS09

AXOD.BUS08

THRUST WASHERS & BEARINGS


Kit
Thrust Washer Kit (7 Plastic) .... 86-ON
Kit
Bearing Kit (9 Bearings)............ 86-ON
602A Thrust Washer - Driven Sprocket
Support to Band Drum
(66.29mm ID x 2.24mm 1 Tab) . 86-ON
602A Thrust Washer - Driven Sprocket
Support to Band Drum
(66.29mm ID x 2.49mm 1 Tab) . 86-ON
602A Thrust Washer - Driven Sprocket
Support to Band Drum
(66.29mm ID x 2.72mm 1 Tab) . 86-ON
602A Thrust Washer - Driven Sprocket
Support to Band Drum
(66.29mm ID x 2.90mm 1 Tab) . 86-ON
610F Shim - Park Gear to Sun Gear Supp
(62.36mm x 35.31mm).............. 86-ON

1
1

AXOD.TWK01
AXOD.TWK02

650A Bearing
Drive Sprocket Support............. 86-ON
652D Bearing - Intermediate Clutch to
Clutch Housing
(58.14mm x 38.05mm).............. 86-ON
653D Bearing - Sun Shell to Int Clutch Hub
(58.14mm x 38.05mm).............. 86-ON
654E Bearing - Front to Rear Planet
(66mm OD) ............................... 86-ON
656F Bearing - Final Drive to
Final Drive Sun Gear ................ 86-ON
657F Bearing - Final Drive to Case
(63.50mm x41.66mm x7.62mm)86-ON
660G Pump Shaft Support Bearing
(1.60mm Taller Than OEM) ...... 86-ON
660G Pump Shaft Support Bearing
(Sonnax) ................................... 86-ON
661E Needle Bearing Fwd Planetary
(Sonnax Replacement) ............. 86-ON

QTY

PART NO

AXOD.THW13

AXOD.THW09

AXOD.THW09

AXOD.THW03

AXOD.THW12

AXOD.THW11

AXOD.THW01

AXOD.THW15

AXOD.THW17

ELECTRICAL COMPONENTS
700G Case Connector 6 Pin Black
(With 3 Internal Connections) ... 91-92
700G Case Connector 9 Pin Violet
(With 6 Internal Connections) ... 93-ON
NI
Manual Lever Position Sensor.. 93-ON
NI
Manual Lever Position Sensor.. 95-97
NI
Manual Lever Position Sensor
(10 Pin Connector).................... 98-02
NI
Trans Oil Temp Sensor ............. 91-97
NI
EPC Solenoid (White Conn) ..... 91-ON
701G Lock Up Solenoid With 2 'O' rings
(PWM White Conn)................... 91-96
701G Lock Up Solenoid With 2 'O' rings
(PWM Blue Conn)..................... 97-ON
701G Lock Up Solenoid On/Off Type
(With One 19.56mm 'O' ring) .... 1991
NI
Shift Solenoid (1-2, 2-3, 3-4)..... 91-ON

AXODE.ELE01

1
1
1

AXODE.ELE02
AXODE.ELE03
AXODE.ELE05

1
1
1

AXODE.ELE06
AXODE.ELE04
AXODE.SOL01

AXODE.SOL02

AXODE.SOL05

1
3

AXODE.SOL03
AXODE.SOL04

VALVE BODY PARTS


Kit
Kit
Kit
NI
NI
NI
NI
NI

AR AXOD.THW04

NI

AR AXOD.THW05

NI
NI
NI

AR AXOD.THW06
NI
AR AXOD.THW07
NI
1

YEARS

THRUST WASHERS & BEARINGS Cont...

AXOD.THW08

163

Shift Kit AXOD (Transgo) .......... 86-ON


Shift Kit AXODE & AX4S........... 91-99
Shift Correction Package AXODE
(Superior).................................. 91-ON
Screen Assy - Solenoid AXOD
(In Valve Body) ......................... 86-ON
Screen Assy - Solenoid AXODE
(In Valve Body) ......................... 91-ON
Boost Valve & Sleeve 3.0 Ltr
(Sonnax Replacement) ............. 86-ON
Boost Valve & Sleeve 3.8 & 4.6 Ltr
(Sonnax Replacement) ............. 86-ON
Sleeve & Bypass Valve Assy
(Sonnax AXOD Only)................ 86-90
Sleeve & Bypass Valve Assy
(Sonnax AXODE & AX4S Only) 91-ON
Manual Control Valve (Sonnax) 86-ON
Sonnax Low Radius Relief Valve
(Replacement Qty 10)............... 86-ON
3-2 Shift Timing Valve Saver Cap
(Sonnax 5x Caps & ret Clps)
(AXODE & AX4S) ..................... 91-ON
Bore Sizing Tool - Forward Control Valve
(Sonnax AXODE&AX4S) .......... 91-ON
3-2 Valve Retaining Clip x 10.... 86-ON

1
1

AXOD.SK01
AXODE.SK01

AXODE.SK02

AXODE.FIL05

AXODE.FIL05

AXOD.VA04

AXOD.VA01

AXOD.VA02

1
1

AXODE.VA01
AXOD.VA03

AR AXOD.VA05

AR AXODE.VA02
AR AXODE.VA06
AR AXOD.RET01

AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up


4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

VALVE BODY PARTS Cont...


750G Valve Body Assy Less Pump
(AXODE)................................... 91-ON

AXODE.VB01

HARD PARTS
800A Driven Sprocket 3.0Ltre
(36T Narrow Chain) .................. 86-95
801A Driven Sprocket Support Assy .. 86-ON
803A Low One Way Clutch
(26 Element) ............................. 86-ON
804A Outer Race Low One way Clutch
(116.21mm OD) ........................ 86-91
804A Outer Race Low One way Clutch
(122.56mm OD) ........................ 92-ON
805A Plastic Band Anchor.................. 86-90
802A Overdrive Drum (6 Lugs) .......... 86-ON
807B Forward Clutch Drum................ 86-ON
808B Race - Inner Dir Overrun Clutch 94-ON
809B Sprag - Direct Overrun Clutch AXOD
(Plastic Cage 14.57mm Thick).. 86-ON
809B Sprag - Direct Overrun Clutch AXOD
(Metal & Plastic Cage
12.35mm Thick) ........................ 86-ON
813C Direct/Intermediate Drum
(108mm Tall) ............................. 86-ON
814D Hub - Intermediate Clutch
(Overall Hight 40.13mm
with 20.32mm Splines) ............. 88-93
814D Hub - Intermediate Clutch
(Overall Hight 40.13mm
with 22.23mm Splines) ............. 94-ON
815D Front Sun Gear & Shell
(6 Drive Tangs & 1 Bush).......... 94-ON
815D Front Sun Gear & Shell
(With 36 Drive Lugs & 1 Bush) . 95-ON
816D Reverse Clutch Piston Housing 86-ON
817E Planet Kit (Includes Front, Rear
& Sungear Shell Bearing Type) 86-E95
817E Planet Kit (Includes Front, Rear
& Sungear Shell) AX4S............. 94-ON
818E Front Planetary AXOD .............. 86-ON
819E Rear Planetary & Thrust Bearing
(Internal Splines)....................... 86-ON
820E Ring Gear - Rear Planetary ...... 86-ON
821E Sun Gear/Low & Int/Rear Band Drum
(no Slotted Holes) ..................... 86-ON
821E Sun Gear/Low & Int/Rear Band Drum
(w/ 3 Slotted Holes) .................. 92-96
822F Output Shaft (457.20mm) ......... 86-ON
823F Rear Planet Support
(2 Bushing Type)....................... 1986
823F Rear Planet Support
(1 Long Bushing Type).............. 86-92
823F Rear Planet Support
(Pink Metal Clad Lube Seal) ..... 93-ON
825F Sun Gear - Final Drive .............. 86-96
826F Final Drive Ring gear (17 Lugs) 86-ON
831F Final Drive Assy ........................ 86-ON
832F Governor Drive gear
(Yellow Plastic) ......................... 86-ON
833G Drive Chain 3.0Ltr 20mm Wide
(43 Links with 1 Bronze Link).... 86-ON
833G Drive Chain 3.8Ltr 24mm Wide
(43 Links with 1 Black Link) ...... 86-ON
833G Drive Chain 20mm Wide AX4S
(44 Links with 2 Copper Links) . 96-ON
834G Pump Drive Shaft...................... 86-ON

1
1

AXOD.GE03
AXOD.SUP02

AXOD.OWC01

AXOD.OWC03

1
1
1
1
1

AXOD.OWC04
AXOD.STR01
AXOD.DRU02
AXOD.DRU01
AXODE.OWC02

AXODE.OWC01

AXOD.OWC02

AXOD.DRU03

AXOD.HUB01

AXOD.HUB02

AXODE.SUN01

1
1

AX4N.POT01
AXOD.DRU05

AXOD.PL01

1
1

AXODE.PLK02
AXOD.PL04

1
1

AXOD.PL03
AXOD.PL02

AXOD.DRU04

1
1

AXODE.DRU03
AXOD.SH02

AXOD.SUP03

AXOD.SUP04

1
1
1
1

AXOD.SUP05
AXOD.SUN01
AXOD.GE01
AXOD.DIF01

AXOD.GOV01

AXOD.CH01

AXOD.CH02

1
1

AXODE.CH03
AXOD.SH01

QTY

836G
837G
838H
840H

Turbine Shaft (23 Splines) ........ 86-93


Stator Support........................... 89-ON
Governor Assy .......................... 86-ON
Pin - Low Intermediate Servo Selective
(1 Groove 117.55mm)............... 86-91
(2 Groove 117.09mm)............... 86-91
(3 Groove 116.66mm)............... 86-91
(4 Groove 116.15mm)............... 86-91
840H Pin - Low Intermediate Servo (Sonnax)
(Upgraded Longer W/'O' Rings) 86-ON
NI
Servo Pin Extender (Fitzall) ...... 86-ON
841DE Front Planet & 36 Tang Sun Gear Set
(AX4S) ...................................... 94-ON
842G Pump Assy Less Solenoids AXODE
(RFF1) With Sep Plate.............. 91-ON
NI
Apply Ring for Moulded Dir Piston
(All Metal) AX4S........................ 94-ON
NI
Tube Rear Lube Update
(AXODE)................................... 91-92
NI
Tube Differential Lube Update
(AXODE)................................... 91-92
NI
Tube Rear Planet Lube Update
(AXODE)................................... 93-ON
Kit
Lube Tube Update .................... 91-92

PART NO

1
1
1

AXOD.SH03
AXOD.SUP01
AXOD.GOV02

1
1
1
1

AXOD.PIN01
AXOD.PIN02
AXOD.PIN03
AXOD.PIN04

1 AXODE.SER03
AR AXODE.SER04
1

AXODE.PLK01

AXODE.PUM01

AXODE.RET01

AXOD.TU01

AXOD.TU02

1
1

AXOD.TU04
AXOD.TU03

SPECIAL ITEMS
Kit

YEARS

HARD PARTS Cont...

NI
NI
NI

Sonnax Sure Cure Transmission


Reconditioning Kit (AXODE)..... 91-ON
Servo Pin Extender (Fitzall) ...... 86-ON
Bearing - Axle Stablizer ............ 86-ON
Channel Plate Repair Tool Kit
(AXOD) ..................................... 86-ON

1 AXODE.SCK01
AR AXODE.SER04
1 AXOD.BE01
1

AXOD.CAS01

TOOLS & MANUALS


NI
NI
NI
NI
NI
NI

164

ATSG AXOD Rebuild Manual ... 86-ON


ATSG AXODE Rebuild Manual. 91-ON
ATSG Update Manual
AXOD/AXODE .......................... 86-ON
Front Clutch Loading Tool......... 86-ON
3 Piece Lip Seal Protector ........ 86-ON
Converter Oil Seal Driver.......... 86-ON

AXOD.MAN01
AXODE.MAN01
AXODE.MAN02
AXOD.TOOL01
AXOD.TOOL02
AXOD.TOOL03

AXOD 86-90, AXODE (AX4S) 91-Up, AX4S 94-Up

4 SPEED FWD (Hydraulic & Electronic Control) 17 Bolt Pan


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

161

YEARS

QTY

PART NO

AX4N

A
C

4 SPEED FWD (Electronic Control)

162

Revision 06/2004

AX4N

A
C

4 SPEED FWD (Electronic Control)

163

Revision 06/2004

AX4N

4 SPEED FWD (Electronic Control)


ILL
NO. DESCRIPTION
Kit
Kit
Kit

YEARS

KITS

QTY

Overhaul Kit With Pistons ......... 95-99


Overhaul Kit Without Pistons .... 00-ON
Overhaul Kit With Pistons ......... 00-ON

PART NO

1
1
1

AX4N.OHK01
AX4N.OHK02
AX4N.OHK03

1
1
1
1
1
1
1

AX4N.GAS01
AX4N.GAS06
AX4N.GAS07
AX4N.GAS08
AX4N.GAS09
AX4N.GAS11
AX4N.GAS12

AX4N.GAS21

AX4N.GAS22

AX4N.GAS23

AX4N.GAS24

AX4N.GAS25

AX4N.GAS02

AX4N.GAS03

AX4N.GAS04

AX4N.GAS05

ILL
NO. DESCRIPTION
Kit

GASKETS
100E
101E
102E
102E
103E
104E
104E
105E
105E
105E
105E
105E
NI
NI
NI
NI

Side Pan ................................... 95-ON


Pump Plate to Valve Body ........ 95-97
Pump to Separator Plate .......... 95-97
Pump to Separator Plate .......... 98-ON
Chain Cover/Case Cover.......... 95-ON
Pan Gasket (Cork & Rubber).... 1995
Pan Gasket (Bonded Rubber) .. 96-ON
Valve Body Plate (Bonded Rubber)
(Taurus/Sable No I.D.) .............. 1995
Valve Body Plate (Bonded Rubber)
(Continental I.D. 11)................. 95-96
Valve Body Plate (Bonded Rubber)
(Taurus/Sable I.D. 13).............. 1996
Valve Body Plate (Bonded Rubber)
(Taurus/SHO I.D. 15) ............... 1996
Valve Body Plate (Bonded Rubber)
(Taurus/Sable I.D. 14).............. 1996
Valve Body to Sep Plate
(Replacement for Bonded)........ 95-97
Valve Body to Sep Plate
(Replacement for Bonded)........ 98-ON
Valve Body Plate to Case Cover
(Replacement for Bonded)........ 95-97
Valve Body Plate to Case Cover
(Replacement for Bonded)........ 98-ON

RUBBER COMPONENTS

METAL CLAD SEALS


150E
151E
152E
153E

Converter Hub .......................... 95-ON


Axle Seal (L/Hand).................... 95-ON
Axle Seal (R/Hand) ................... 95-ON
Manual Shaft Seal .................... 95-ON

1
1
1
1

AXOD.MCS01
AXOD.MCS02
AXOD.MCS02
AXOD.MCS03

YEARS

QTY

SHAFT SEALING RINGS

Sealing Ring Kit Teflon


(With 1 Metal Turb Shaft Ring) . 95-ON

PART NO

AXOD.SRK01

AX4N.FRK01

AXOD.FRP02

AXOD.FRP03

AXOD.FRP04

AXOD.FRP03

AXOD.FRP04

AXOD.FRP05

AX4N.FRP01

AX4N.STK01

AXOD.STP02

AXOD.STP01

AX4N.STP01

AXOD.STP01

AXOD.STP04

AX4N.STP02

AXOD.PP05

AXOD.PP03

FRICTION PLATES
Kit
Friction Plate Kit........................ 95-ON
250A Forward Clutch
(146mm OD x 1.65mm x 57T) .. 95-ON
251B Direct Clutch
(146mm OD x 1.65mm x 63T) .. 95-ON
251B Direct Clutch High Energy
(146mm OD x 1.65mm x 63T) .. 95-ON
252B Intermediate Clutch
(146mm OD x 1.65mm x 63T) .. 95-ON
252B Intermediate Clutch High Energy
(146mm OD x 1.65mm x 63T) .. 95-ON
253C Reverse Clutch
(151.90mm OD x1.70mm x49T) 86-ON
254D Low & Intermediate
(151mm OD x 1.65mm x 57T) .. 95-ON

STEEL PLATES
Kit
Steel Plate Kit ........................... 95-ON
300A Forward Clutch
(125.35mm ID x1.78mm x34T) . 95-ON
301B Direct Clutch
(119.38mm ID x1.78mm x34T) . 95-ON
302B Intermediate Clutch
(119.38mm ID x1.78mm x34T) . 95-ON
302B Intermediate Clutch (Kolene)
(119.38mm ID x1.78mm x34T) . 95-ON
303C Reverse Clutch
(121.90mm ID x1.73mm x54T) . 95-ON
304D Low & Intermediate
(124mm ID x 1.78mm x 32T) .... 95-ON

PRESSURE PLATES
400A Forward Clutch
(34T) ......................................... 95-ON
402B Intermediate Clutch
(3.18mm Stepped x 34T) .......... 95-ON

MOULDED PISTONS
170A
170A
172B
173B
174C
175D
176E
177E

Forward Clutch (Moulded) ........ 94-97


Forward Clutch (Tall)................. 98-ON
Intermediate Clutch................... 95-ON
Intermediate Balance Piston..... 95-ON
Reverse Clutch ......................... 95-ON
Low & Intermediate................... 95-ON
Coast Servo Piston ................... 95-ON
Overdrive Servo Moulded
(57.80mm OD x 12.70mm ID.... 95-97
177E Overdrive Servo Moulded
(57.80mm OD x 9.78mm ID...... 98-ON
180B Apply Ring for Moulded Dir Piston
(All Metal).................................. 95-ON

1
1
1
1
1
1
1

AXODE.PIS02
AXODE.PIS07
AXODE.PIS03
AXODE.PIS09
AXOD.PIS07
AXODE.PIS04
AXODE.PIS08

AXOD.PIS06

AXODE.PIS06

AXODE.RET01

SPRINGS & CIRCLIPS


410A Wave Plate - Forward Clutch
(120mm ID x 2.03mm x 21T) .... 95-ON
414C Return Spring Assy
(Reverse Clutch)....................... 95-ON

AXOD.DIA03

AXOD.SPR01

AXODE.FIL02

AXODE.FIL03

FILTERS
450E Filter Deep Pan
(Long Orange Seal) .................. 1995
450E Filter
(Green Multi Lip Seal)............... 96-ON

164

AX4N

4 SPEED FWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

BANDS

500A Overdrive Band......................... 95-ON


501D Low Intermediate Coast............ 95-ON

QTY
1
1

PART NO

AXOD.BAN01
AX4N.BAN02

BUSHINGS
Kit
NI

Bushing Kit................................ 95-ON


Sleeve - Valve Body/Pump Shaft
Replacement (Sonnax) ............. 95-ON
553C Sun Gear & Shell ...................... 94-ON

AX4N.BK01

1
1

AX4N.BUS02
AXOD.BUS03

THRUST WASHERS & BEARINGS


602A Thrust Washer - Driven Sprocket
Support to Band Drum
(66.29mm ID x 2.24mm 1 Tab) . 95-ON
602A Thrust Washer - Driven Sprocket
Support to Band Drum
(66.29mm ID x 2.49mm 1 Tab) . 95-ON
602A Thrust Washer - Driven Sprocket
Support to Band Drum
(66.29mm ID x 2.72mm 1 Tab) . 95-ON
602A Thrust Washer - Driven Sprocket
Support to Band Drum
(66.29mm ID x 2.90mm 1 Tab) . 95-ON
650A Bearing
Drive Sprocket Support............. 95-ON
651A Bearing - Driven Sprocket Supp
to Direct C. Drum (66mm OD) .. 95-ON
652C Bearing - Intermediate Clutch to
Clutch Housing
(58.14mm x 38.05mm).............. 95-ON
654C Bearing - Front to Rear Planet
(66mm OD) ............................... 95-ON
657D Bearing - Final Drive to Case
(63.50mm x41.66mm x7.62mm)95-ON
660E Pump Shaft Support Bearing
(Sonnax) ................................... 95-ON
NI
Bearing - Final Drive to
Final Drive Sun Gear ................ 95-ON

AR AXOD.THW04
AR AXOD.THW05
AR AXOD.THW06
AR AXOD.THW07
1

AXOD.THW13

AXOD.THW03

AXOD.THW09

AXOD.THW03

AXOD.THW11

AXOD.THW14

AXOD.THW12

ILL
NO. DESCRIPTION

AX4N.ELE01

AX4N.SOL01

AXODE.SOL02

1
1
1
1
1

AXODE.SOL05
AXODE.SOL04
AXODE.SOL04
AXODE.SOL04
AXODE.ELE04

NI
NI

Shift Kit (Transgo) ..................... 95-ON


Bypass Control Sleeve ............. 95-ON
Sleeve & Plunger Kit
Bypass Control (Sonnax).......... 95-ON
Line Pressure Modulator Valve & Sleeve
(Reduces Soft Shifts Sonnax)... 95-ON
Forward Control Valve Kit
(Sonnax) ................................... 95-ON

1
1

AX4N.SK01
AX4N.VA01

AX4N.VA03

AX4N.VA02

AX4N.VA04

PART NO

1
1

AXODE.DRU02
AXODE.OWC02

1
1
1

AXODE.OWC01
AXODE.OWC03
AXODE.DRU01

AX4N.PL01

AXOD.HUB03

AX4N.POT01

AX4N.DRU01

1
1
1
1
1
1

AXODE.SUP01
AX4N.SUN01
AX4N.GE01
AX4N.PUM01
AX4N.VB01
AX4N.VB02

AXOD.CH01

AXOD.CH02

AXODE.CH03

AXOD.COV01

SPECIAL ITEMS

TOOLS & MANUALS


NI

VALVE BODY PARTS


Kit
NI
NI

QTY

802A Overdrive Clutch Drum ............. 95-ON


803A Race - Inner Dir Overrun Clutch95-ON
804A Sprag - Direct Overrun Clutch
(Plastic Cage 14.57mm Thick).. 95-ON
805A Race Direct OWC Outer ........... 95-ON
806B Direct & Intermediate C. Drum.. 95-ON
808C PLanetary Set
(Front & Rear With Sun Shell ... 95-ON
809C Intermediate Clutch Hub
(With 27mm Splines) ................ 95-ON
810C Front Sun Gear & Shell
(With 36 Drive Lugs & 1 Bush) . 95-ON
811C Reverse Drum
(11.18mm OD Oil Hole) ............ 95-ON
819D Planet Support
& Piston Housing Rear ............. 95-ON
821D Sun Gear Final Drive Planet ..... 95-ON
825D Final Drive Ring Gear ............... 95-ON
827E Pump Assembly ........................ 94-97
828E Valve Body Assembly ............... 94-97
828E Valve Body Assembly ............... 98-ON
830E Drive Chain 20mm Wide
(43 Links with 1 Bronze Link).... 95-ON
830E Drive Chain 24mm Wide
(43 Links with 1 Black Link) ...... 95-ON
830E Drive Chain 20mm Wide
(44 Links with 2 Copper Links) . 96-ON
835E Cover - Coast Servo Piston
(Molded).................................... 95-ON

ELECTRICAL COMPONENTS
700E Sensor - Turbine Shaft.............. 95-ON
701E EPC Solenoid
(White Connector)..................... 95-96
702E Lock Up Solenoid With 2 'O' rings
(PWM White Conn)................... 95-96
702E Lock Up Solenoid With 2 'O' rings
(PWM Blue Conn)..................... 97-ON
703E Shift Solenoid (SS1) ................. 95-ON
704E Shift Solenoid (SS2) ................. 95-ON
705E Shift Solenoid (SS3) ................. 95-ON
NI
Trans Oil Temp Sensor ............. 95-ON

YEARS

HARD PARTS

165

ATSG Rebuild Manual .............. 95-ON

AX4N.MAN01

FORD C3

A
C

3 SPEED RWD (Hydraulic Control)

166

Revision 06/2004

FORD C3

A
C

3 SPEED RWD (Hydraulic Control)

167

FORD C3

3 SPEED RWD (Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

KITS

Kit
Kit

Overhaul Kit W/O Band Nut...... 74-ON


Gasket & Rubber Kit ................. 74-ON

100D
100D
101A
102D
103D
104D
105D
106D
NI

Pan Gasket ............................... 74-ON


Pan Gasket (Farpak) ................ 74-ON
Front Pump ............................... 74-ON
Filter Gasket ............................. 74-ON
Rear Servo Cover Gasket......... 74-ON
Extension Housing.................... 74-ON
Valve Body Gasket Upper......... 74-ON
Valve Body Gasket Lower......... 74-ON
Bellhousing Bolt Washers ......... 74-ON

QTY

PART NO

1
1

C3.OHK01
C3.GSK01

1
1
1
1
1
1
1
1
8

C3.GAS01
C3.GAS10
C3.GAS02
C3.GAS07
C3.GAS04
C3.GAS03
C3.GAS06
C3.GAS05
C3.GAS08

GASKETS

RUBBER COMPONENTS
120A
125B
126D
127D
128D
129D
123B
124B
121B
122B
NI
NI
NI
NI

Con House Lathe Cut Seal ....... 74-ON


Fwd Clutch Cushion Rubber..... 78-ON
Int Servo Cover 'O' Ring ........... 74-ON
Rear Servo Outer 'Oring .......... 74-ON
Rear Servo Inner 'Oring ........... 74-ON
Kickdown Shaft 'O' Ring ........... 74-ON
Fwd Clutch Inner Seal .............. 74-ON
Fwd Clutch Outer Seal.............. 74-ON
Top/Rev Clutch Inner (L/Cut) .... 74-ON
Top/Rev Clutch Outer(L/Cut) .... 74-ON
Filler Tube Seal......................... 74-ON
Inhibitor Switch 'O' Ring ........... 74-ON
Modulator 'O' Ring .................... 74-ON
Valve Body Check Balls............ 74-ON

1
1
1
1
1
1
1
1
1
1
1
1
1
AR

C3.SQR01
C3.RUB03
A4LD.OR04
C3.OR01
C3.OR02
C3.OR04
C3.SQR02
C3.SQR03
C3.SQR04
C3.SQR05
C3.RUB01
CTX.OR12
C3.OR03
C3.RUB02

ILL
NO. DESCRIPTION
Kit
300B
300B
301B
301B

1
1
1

C3.MCS01
C3.MCS03
C3.MCS02

1
1
1

A4LD.SER03
A4LD.SER02
A4LD.SER01

1
2
2
2
3

C3.SRK01
C3.SSR01
C3.SSR02
C3.SSR05
C3.SSR04

1
4-5
4-5
4-5
4-5

C3.FRK01
C3.FRP02
C3.FRP12
C3.FRP01
C3.FRP11

MOULDED PISTONS
170D Intermediate (Front) Servo Piston
Large (52mm) ........................... 74-80
Medium (48mm)........................ 75-83
Small (46mm) ........................... 83-ON

SEALING RINGS
Kit
200A
201B
201B
202D

Sealing Ring Kit ........................ 74-ON


Front Pump to Direct Drum....... 74-ON
Forward Clutch Drum (Steel) .... 74-ON
Forward Clutch Drum (Teflon)... 74-ON
Governor Rubber ...................... 74-ON

400B Direct Clutch (20T x 5.60mm)... 74-ON

Friction Plate Kit........................ 74-ON


Direct (Front)............................. 74-ON
Direct (Borg Warner)................. 74-ON
Forward (Rear) ......................... 74-ON
Forward (Borg Warner) ............. 74-ON

1
4-5
5-6
4-5
5-6

PART NO

C3.STK02
C3.STP03
C3.STP04
C3.STP01
C3.STP02

A4LD.PP03

SPRINGS & CIRCLIPS


430B
431B
431B
431B
431B
433B
433B

Top/Rev Piston Retainer Circlip 74-ON


Top/Reverse Circlip (1.37mm) .. 74-ON
Top/Reverse Circlip (1.67mm) .. 74-ON
Top/Reverse Circlip (2.08mm) .. 74-ON
Top/Reverse Circlip (2.44mm) .. 74-ON
Fwd Clutch Circlip (1.35mm) .... 74-ON
Fwd Clutch Circlip (1.67mm) .... 74-ON

1
AR
AR
AR
AR
AR
AR

A4LD.CIR01
C3.CIR05
C3.CIR04
C3.CIR02
C3.CIR01
C3.CIR03
C3.CIR06

FILTERS
450D Filter.......................................... 74-ON

C3.FIL01

1
1
1

C3.MOD01
C3.MOD02
C3.MOD03

1
1
1
1

C3.BAN01
C3.BAN12
C3.BAN02
C3.NUT01

MODULATORS
465D Modulator (OEM All) ................. 74-ON
465D Modulator (Adjustable All)......... 74-ON
465D Modulator (Turbo) ..................... 85-ON

BANDS
500A
500A
501D
NI

Intermediate (Front) Band......... 74-ON


Intermediate (Borg Warner) ...... 74-ON
Low & Reverse Band ................ 74-ON
Band Adjusting Nut ................... 74-ON

BUSHES
Kit
550A
550A
550A
553A
557D
558D

FRICTION PLATES
Kit
250B
250B
251B
251B

Steel Plate Kit ........................... 3/78-ON


Direct To 3/78 (2.00mm) ...... 74-78
Direct From 3/78 (1.70mm)...... 78-ON
Forward To 3/78 (2.00mm) ..... 74-78
Forward From 3/78 (1.70mm)... 78-ON

QTY

PRESSURE PLATES

METAL CLAD SEALS


150A Converter Seal.......................... 74-ON
151D Selector Shaft ........................... 74-ON
152D Ext Housing .............................. 74-ON

YEARS

STEEL PLATES

168

Bush Kit .................................... 74-ON


Converter Bush (Babbit) ........... 74-ON
Converter Bush (Bronze) .......... 74-ON
Converter (Pack of 5)................ 74-ON
Third & Reverse Drum (Cast) ... 74-ON
Rear Casing.............................. 74-ON
Extension Housing.................... 74-ON

1
1
1
AR
1
1
1

C3.BK01
C3.BUS01
C3.BUS02
C3.BUS04
A4LD.BUS06
C3.BUS05
C3.BUS03

FORD C3

3 SPEED RWD (Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

THRUST WASHERS & BEARINGS

600A Front Pump to Direct Drum


Selective #1 1.40mm ................ 74-ON
Selective #2 1.60mm ................ 74-ON
Selective #3 1.70mm ................ 74-ON
Selective #4 1.80mm ................ 74-ON
Selective #5 1.90mm ................ 74-ON
Selective #6 2.00mm ................ 74-ON
Selective #7 2.10mm ................ 74-ON
Selective A 1.20mm ............... 74-ON
Selective B 2.20mm ............... 74-ON
Selective C 2.40mm ............... 74-ON
Selective D 2.60mm ............... 74-ON
Selective E 2.80mm ............... 74-ON
Selective (Plastic) 1.20mm ....... 74-ON
Selective (Plastic) 1.60mm ....... 74-ON
Selective (Plastic) 2.00mm ....... 74-ON
Selective (Plastic) 2.40mm ....... 74-ON
Selective (Plastic) 2.80mm ....... 74-ON
602B Front Planet to Forward Clutch
Front (3 Tabs on I.D.)................ 74-ON
603C Fwd Clutch to Planetary
Front (4 Tabs on I.D.)................ 74-ON
604C Front Gearset (Front 6 Tang) .... 74-ON
605C Sun Shell (Steel)....................... 74-ON
606C Rear Gearset (Front 6 Tang)..... 74-ON
607C Front Gearset (Rear 6 Tang)..... 74-ON
608C Rear Hub to One Way Clutch ... 74-ON
608C Rear Hub to One Way Clutch
(Plastic)..................................... 74-ON
609D Case to Governor Support........ 74-ON

AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

C3.THW01
C3.THW02
C3.THW03
C3.THW04
C3.THW05
C3.THW06
C3.THW07
C3.THW10
C3.THW11
C3.THW12
C3.THW13
C3.THW08
C3.THW21
C3.THW22
C3.THW23
C3.THW24
C3.THW25

C3.THW15

1
1
1
1
1
1

C3.THW16
C3.THW09
C3.THW20
C3.THW09
C3.THW09
C3.THW14

1
1

C3.THW18
C3.THW19

ILL
NO. DESCRIPTION

A4LD.INH01

VALVE BODY COMPONENTS


Kit
NI

Valve Body Shift........................ 74-ON


Valve Body Check Balls............ 74-ON

1 C3.SK01
AR C3.RUB02

HARD PARTS
800A
801A
802A
805B
805B
809C
810C
813C
804A
816D
819D
815C
NI

Pump Assembly ........................ 74-ON


Pump Wear Plate...................... 74-ON
Pump Gear Set ......................... 74-ON
Top/Rev Piston (Lathe Cut)....... 74-ON
Top/Rev Piston (Lip Seal) ......... 74-ON
Forward Planetary Assy
(Alum With Spap Ring Groove) 74-ON
Forward Planetary Assy
(With Ring Gear Hub& Bearing) 74-ON
Rear Planetary Assy
(3 Pinion Aluminium)................. 74-ON
5 Plate Direct Drum .................. 74-ON
Drum - Reverse Band ............... 74-ON
Low Spring & Roller Kit............. 74-ON
Rear Anulus Hub....................... 74-ON
Band Adjusting Nut ................... 74-ON

1
1
1
1
1

C3.PUM01
C3.PUM02
C3.PUM03
C3.PIS01
C3.PIS02

C3.PL03

C3.PL01

1
1
1
1
1
1

C3.PL02
C3.DRU01
C3.DRU02
C3.OWC01
C3.HUB01
C3.NUT01

QTY

TOOLS & MANUALS

ELECTRICAL COMPONENTS
700D Inhibitor Switch ........................ 74-ON

YEARS

SPECIAL ITEMS

169

PART NO

C4 (65-81), C5 (82-86)

A
C

3 SPEED RWD (Hydraulic Control)

170

Revision 06/2004

C4 (65-81), C5 (82-86)

A
C

3 SPEED RWD (Hydraulic Control)

171

Revision 06/2004

C4 (65-81), C5 (82-86)

3 SPEED RWD (Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

KITS

Kit
Kit
Kit

Overhaul Kit (C4) ...................... 64-69


Overhaul Kit (C4) ...................... 70-81
Overhaul Kit (C5) ...................... 82-86

100G
100G
101A
102G

Oil Pan (Cork) ........................... 64-86


Oil Pan (Fibre) .......................... 64-86
Pump ........................................ 64-86
Extension Housing.................... 64-86

QTY

PART NO

1
1
1

C4.OHK02
C4.OHK01
C5.OHK01

1
1
1
1

C4.GAS01
C4.GAS10
C4.GAS02
C4.GAS03

GASKETS

RUBBER COMPONENTS

QTY

465G Screw in (White Stripe) ............. 64-72


465G Push in (Yellow Stripe).............. 73-86
465G Push in Double Diaphragm
(Red Stripe) .............................. 73-86
465G Push in (Green Stripe) .............. 73-86
465G Push in (Blue Stripe)................. 73-86

1
1

C4.MOD01
C4.MOD02

1
1
1

C4.MOD03
C4.MOD04
C4.MOD05

500B Intermediate (Flexible) .............. 64-86


501E Low & Reverse ......................... 64-86
NI
Nut Band Adjuster Screw.......... 64-86

1
1
2

C4.BAN01
C4.BAN02
C3.NUT01

1
1
1

C4.MCS01
C4.MCS02
C3.MCS03

1
1

C4.PIS01
C4.SER04

Kit
Kit
550A
553B
558G

Bush Kit .................................... 64-69


Bush Kit .................................... 70-86
Pump Bush ............................... 64-86
Direct Drum............................... 64-69
Extension Housing.................... 64-86

1
1
1
1
1

C4.BK02
C4.BK01
C4.BUS01
C4.BUS03
C4.BUS02

THRUST WASHERS & BEARINGS


Kit

Thrust Washer Kit ..................... 64-86

C4.TWK01

SEALING RINGS

ELECTRICAL COMPONENTS

FRICTION PLATES

VALVE BODY PARTS

Kit
Friction Plate Kit........................ 64-86
250B 3rd & Reverse Clutch (Front).... 64-86
251C Forward Clutch (Rear) .............. 64-86

1 C4.FRK01
2-4 C4.FRP01
3-5 C4.FRP02

1 C4.STK01
2-4 C4.STP01
2-4 C4.STP01

810D
813E
817F
818F

C4.PP01

1
1

C4.PP02
C4.PP01

NI

C4.DIA01

AR C4.CIR01
AR C4.CIR02
AR C4.CIR03
AR C4.CIR01
AR C4.CIR02
AR C4.CIR03

FILTERS
450G Pan Filter .................................. 64-69
450G Pan Filter .................................. 71-81

Front Planetary ......................... 64-86


Rear Planetary.......................... 64-86
Cage - O.W.C. Spring & Roller . 64-86
O.W.C. Spring & Roller Kit........ 64-86

1
1

Nut - For Torque Converter.......

TOOLS & MANUALS

SPRINGS & CIRCLIPS


410C Forward Clutch Diaphragm....... 64-86
431B Retaining Circlip 3rd & Rev
(1.52mm - 1.63mm) .................. 64-86
(2.24mm - 2.34mm) .................. 64-86
(2.59mm - 2.69mm) .................. 64-86
434C Retaining Circlip Forward Clutch
(1.52mm - 1.63mm) .................. 64-86
(2.24mm - 2.34mm) .................. 64-86
(2.59mm - 2.69mm) .................. 64-86

Tow & Go Reprograming Kit ..... 64-69


Tow & Go Reprograming Kit ..... 70-81
Stic Shift Reprograming Kit....... 70-81

1
1
1

C4.SK01
C4.SK02
C4.SK03

1
1
1
1

C4.PL01
C4.PL02
C4.OWC02
C4.OWC01

SPECIAL ITEMS

PRESSURE PLATES
400B 3rd & Reverse Clutch (Flat) ...... 64-86
401C Forward Clutch (Beveled)
(6.60mm Thick)......................... 64-86
402C Forward Clutch (Flat) ................ 64-86

Kit
Kit
Kit

HARD PARTS

STEEL PLATES
Kit
Steel Plate Kit ........................... 64-86
300B 3rd & Reverse Clutch (Front).... 64-81
301C Forward Clutch (Rear) .............. 64-86

PART NO

BANDS

MOULDED PISTONS
170G Low/Reverse Servo .................. 64-86
171G Intermediate Servo (C Ratio) .... 64-86

YEARS

MODULATORS

BUSHINGS

METAL CLAD SEALS


150A Front Pump ............................... 64-86
151G Extension Housing.................... 64-86
NI
Selector Shaft ........................... 64-86

ILL
NO. DESCRIPTION

C4.FIL01
C4.FIL02

172

C4.NUT01

C4 (65-81), C5 (82-86)

3 SPEED RWD (Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

173

YEARS

QTY

PART NO

C6 (1966 - 1996)

A
C

3 SPEED RWD (Hydraulic Contro)

174

Revision 06/2004

C6 (1966 - 1996)
3 SPEED RWD (Hydraulic Contro)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit

Overhaul Kit .............................. 66-96


Gasket & Seal Kit...................... 66-76

1
1

C6.OHK01
C6.GK02

1
1
1
1
1

C6.GAS01
C6.GAS10
C6.GAS02
C6.GAS03
C6.GAS04

GASKETS
100D
100D
101A
102D
NI

YEARS

QTY

PART NO

FILTERS

Pan Gasket (Cork) .................... 66-96


Pan Gasket (Fibre) ................... 66-96
Pump to Case ........................... 66-96
Oil Filter Gasket ........................ 66-96
Valve Body Gasket ................... 67-96

RUBBER COMPONENTS
120A Pump Outer Seal ...................... 66-96

C6.SQR01

450D Pan Filter (Except 4WD) ........... 66-74


450D Pan Filter (Except 4WD) ........... 75-96
450D Pan Filter (4WD Only)............... 73-96

1
1
1

C6.FIL01
C6.FIL02
C6.FIL03

1
1
1

C6.MOD01
C6.MOD02
C6.MOD03

C6.BAN01

C6.BAN02

1
1
1

C6.BK01
C6.BUS01
C6.BUS02

MODULATORS
465D Push In Green Stripe ................ 76-96
465D Push In Purple Stripe................ 76-96
465D Push In Black Stripe ................. 76-96

BANDS
500A Intermediate Band (Flex) .......... 66-96
500A Intermediate Band (Solid)
(High Preformance) .................. 66-96

BUSHINGS
METAL CLAD SEALS
150A Pump ........................................ 66-96
151D Extension Housing (With Boot). 66-96
152D Selector Shaft ........................... 66-96

1
1
1

C4.MCS01
C6.MCS02
C3.MCS03

MOULDED PISTONS
170D Intermediate Servo
(AA 52.00/76.00mm 'S' Cover) . 74-96
(BA 50.00/74.70mm 'N' Cover) . 73-96
(CA 53.40/76.50mm 'L' Cover).. 66-76
(DA 54.10/73.60mm 'P' Cover) . 74-79

1
1
1
1

C6.SER03
C6.SER01
C6.SER04
C6.SER02

FRICTION PLATES
Kit
250B
251B
251B

Friction Plate Kit........................ 77-96


Direct/Reverse Clutch............... 66-96
Forward Clutch (57T)................ 66-67
Forward Clutch
(88T/90T x 1.60mm) ................. 67-76
251B Forward Clutch
(90T x 1.60mm) ........................ 77-96
252C Reverse Brake .......................... 66-96

1 C6.FRK03
3-5 C6.FRP04
4-5 C6.FRP05

Steel Plate Kit ........................... 77-96


Direct/Reverse Clutch (Flat) ..... 66-96
Forward Clutch ......................... 66-96
Forward Clutch
(0.38mm Oversize) ................... 66-96
302C Reverse Brake .......................... 66-96
NI
Fwd Clutch Waved Cushion ..... 66-96

4 C6.FRP02
4-6 C6.FRP03

1 C6.STK03
3-5 C6.STP01
2-4 C6.STP01
2-4 C6.STP04
4-6 C6.STP03
1 C6.STP02

Direct/Reverse Clutch............... 66-96


Forward Clutch Inner ................ 66-96
Forward Clutch Outer ............... 66-96
Reverse Brake .......................... 66-96

1
1
1
1

C6.PP03
C6.PP01
C6.PP03
C6.PP02

C6.THW01
C6.THW02
C6.THW03
C6.THW04
C6.THW05
C6.THW09
C6.BE01
C6.THW08

800A
801A
803B
804B
805B
806B
807B
808B
808B
809B
812C
813C
814C

815C
817D
817D
818D

Front Pump Assembly............... 66-96


Direct/Rev Drum (4 Pack)......... 66-96
Forward Drum (4 Pack) ............ 77-96
Piston - Forward Clutch ............ 77-96
Piston Assy - Forward Clutch.... 77-96
Ring Gear & Hub - Fnt Planet... 66-76
Ring Gear - Front Planetary...... 77-96
Front Planetary Assy................. 66-75
Front Planetary Assy................. 76-96
Sun Gear & Shell Assy ............. 66-96
Ring Gear & Hub - Rear Planet 66-96
Reverse Clutch Hub.................. 66-92
Low One Way Clutch
(1st Design Metal Cage) ........... 66-96
Low One Way Clutch
(2nd Design Plastic Cage) ........ 66-96
Low One Way Clutch Inner Race
(High Performance) .................. 66-96
Servo Cover Assy ('P' Code) .... 74-79
Servo Cover Assy ('S' Code) .... 74-96
Input Shaft ................................ 71-96

1
1
1
1
1
1
1
1
1
1
1
1

C6.PUM01
C6.DRU01
C6.DRU02
C6.PIS01
C6.PIS02
C6.PL04
C6.PL03
C6.PL01
C6.PL02
C6.SUN01
C6.PL05
C6.HUB01

C6.OWC03

C6.OWC01

1
1
1
1

C6.OWC02
C6.SER06
C6.SER07
C6.SH02

SPECIAL ITEMS

SPRINGS & CIRCLIPS


411B Forward Clutch Diaphragm
(1.78mm Thick)......................... 66-76
411B Forward Clutch Diaphragm
(2.30mm Thick)......................... 76-96

C6.TWK01

HARD PARTS

814C

PRESSURE PLATES
400B
401B
402B
403C

THRUST WASHERS & BEARINGS


Kit
Thrust Washer (No Selectives) . 66-96
1
600A Thrust Washer Pump to Direct Drum
(Selective 1.45mm)................... 66-96
AR
(Selective 1.88mm)................... 66-96
AR
(Selective 2.26mm)................... 66-96
AR
(Selective 2.64mm)................... 66-96
AR
(Selective 3.02mm)................... 66-96
AR
603C Thrust Washer - Output Hub to Sprag Race
(3 Tang)..................................... 70-76
1
603C Bearing - Output Hub to Sprag Race
(With 1 Race)............................ 66-96
1
650B Bearing Fwd Drum to Planet
(1 Piece Type)........................... 66-96
1

4-5 C6.FRP01

STEEL PLATES
Kit
300B
301B
301B

kit
Bush Kit .................................... 66-96
550A Front Pump (Bronze) ................ 66-96
559D Extension Housing.................... 66-96

C6.DIA01

C6.DIA02

NI
NI
NI
NI

179

ATSG Rebuild Manual .............. 66-96


Valve Body Shift Kit .................. 66-96
Valve Body Stick Shift Kit.......... 66-96
Valve Body Tow & Go Competition
Shift Kit ..................................... 66-96

C6.MAN01
C6.SK01
C6.SK02
C6.SK03

FORD CD4E

A
C

4 SPEED FWD WITH LOCK UP (Full Electronic Control)

176

Revision 06/2004

FORD CD4E

A
C

4 SPEED FWD WITH LOCK UP (Full Electronic Control)

177

FORD CD4E

4 SPEED FWD WITH LOCK UP (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

Kit
Kit
Kit
Kit

Kit

Overhaul Kit W/Pistons


(Transtec) ................................. 94-03
Overhaul Kit W/Pistons
(Precision)................................. 94-03
Overhaul Kit W/Pistons
(Transtec) ................................. 03-ON
Valve Body Gasket ................... 94-ON

CD4E.OHK01

CD4E.OHK02

1
1

CD4E.OHK03
CD4E.GK01

GASKETS
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

Side Cover/Valve Body


Cover Gasket (Cork)................. 94-ON
Side Cover/Valve Body
Cover Gasket (Farpak) ............. 94-ON
Side Cover/Valve Body
Cover Gasket (Bryco) ............... 94-ON
Case to Bell Housing Gasket.... 94-ON
Valve Body Gasket Outer ......... 94-ON
Valve Body Gasket Inner .......... 94-ON
Pump Gasket ........................... 94-1/97
Pump Gasket ............................ 1/97-ON
Solenoid Block Gasket.............. 94-ON
Thermo Element Gasket........... 94-ON
Pressure Tap Plate Cover......... 94-ON

CD4E.GAS01

CD4E.GAS10

1
1
2
2
1
1
1
1
1

CD4E.GAS11
CD4E.GAS02
CD4E.GAS03
CD4E.GAS04
CD4E.GAS05
CD4E.GAS07
CD4E.GAS06
CD4E.GAS08
CD4E.GAS09

SEALS & RUBBER COMPONENTS


NI
NI
NI
NI
NI
NI
NI
NI

Direct Clutch Outer Lip Seal ..... 94-ON


Direct Clutch Inner Lip Seal ...... 94-ON
Forward Clutch Outer Lip Seal . 94-ON
Forward Clutch Inner Lip Seal .. 94-ON
Pump Outer Seal ...................... 94-ON
O Ring 2/4 Acc Valve............... 94-ON
Dipstic Tube Seal...................... 94-ON
Filter Grommet.......................... 94-ON

1
1
1
1
1
1
1
1

CD4E.LIP01
CD4E.LIP02
CD4E.LIP03
CD4E.LIP04
CD4E.OR01
CD4E.OR02
CD4E.RUB03
CD4E.RUB02

METAL CLAD SEALS


153E
NI
NI
NI
NI
NI

Filter Tube Seal......................... 94-ON


Converter Seal.......................... 94-ON
Drive Shaft Seal (OE) ............... 94-ON
Drive Shaft Seal ....................... 94-ON
Drive Shaft Seal 4x4 R. Hand... 01-ON
Speedo Seal ............................. 94-ON

1
1
2
2
1
1

CD4E.RUB01
CD4E.MCS01
CD4E.MCS02
CD4E.MCS12
CD4E.MCS04
CD4E.MCS03

MOULDED PISTONS
170A
171B
171B
172E
172E
172E
172E
172E
172E
173E

Reverse Clutch ......................... 94-ON


Coast Clutch (Multiple Springs) 94-97
Coast Clutch (Single Spring) .... 98-ON
2-4 Servo Piston (2 Rings)
101.67mm Rod Length (OE) .... -8/96
2-4 Servo Piston (2 Rings)
101.67mm Rod Length (OE) .... 8/96-ON
2-4 Servo Piston (1 Ring)
102.87mm Rod Length ............. -8/96
2-4 Servo Piston (1 Ring)
102.87mm Rod Length (OE)..... 8/96-ON
2-4 Servo Piston (0 Ring)
103.87mm Rod Length (OE) .... -8/96
2-4 Servo Piston (0 Ring)
103.87mm Rod Length (OE) .... 8/96-ON
Servo Cover Cap ...................... 94-ON

YEARS

QTY

PART NO

SHAFT SEALING RINGS

KITS

1
1
1

CD4E.PIS07
CD4E.PIS05
CD4E.PIS06

Sealing Ring Kit ........................ 94-ON

CD4E.SRK01

1
1

CD4E.FRK01
CD4E.FRK02

CD4E.FRP04

CD4E.FRP24

FRICTION PLATES
Kit
Friction Plate Kit........................ 94-95
Kit
Friction Plate Kit........................ 96-ON
250A Reverse Input
(155mm OD x 1.70mm x 36T) .. 94-ON
250A Reverse Input (Borg Warner)
(155mm OD x 1.70mm x 36T) .. 94-ON
251B Direct
(134mm OD x 1.67mm x 24T) .. 94-95
251B Direct (Borg Warner)
(134mm OD x 1.67mm x 24T) .. 94-95
251B Direct High Energy (Borg Warner)
(134mm OD x 1.67mm x 24T) .. 96-ON
252B Coast
(123mm OD x 1.65mm x 24T) .. 94-95
252B Coast (Borg Warner)
(123mm OD x 1.65mm x 24T) .. 94-95
252B Coast High Energy (Borg Warner)
(123mm OD x 1.65mm x 24T) .. 96-ON
253B Forward
(134mm OD x 1.63mm x 32T) .. 94-ON
253B Forward (Borg Warner)
(134mm OD x 1.63mm x 32T) .. 94-ON
254D Low/Reverse
(219mm OD x 1.67mm x 32T) .. 94-ON
254D Low/Reverse (Borg Warner)
(219mm OD x 1.67mm x 32T) .. 94-ON

3-4 CD4E.FRP02
3-4 CD4E.FRP22
3-4 CD4E.FRP26
3-4 CD4E.FRP05
3-4 CD4E.FRP25
3-4 CD4E.FRP27
3-4 CD4E.FRP01
3-4 CD4E.FRP21
4

CD4E.FRP03

CD4E.FRP23

CD4E.STK01

CD4E.STP04

STEEL PLATES
Kit
Steel Plate Kit ........................... 94-ON
300A Reverse Input
(121mm ID x 1.75mm x 32T) .... 94-ON
301B Direct
(105mm ID x 2.00mm x 32T) .... 94-ON
301B Direct
(105mm ID x 3.00mm x 32/28T)94-ON
302B Coast
(96mm ID x 1.75mm x 20T) ...... 94-ON
303B Forward
(109mm ID x 1.75mm x 32T) .... 94-ON
304D Low/Reverse
(198mm ID x 2.00mm x 18T) .... 94-ON
304D Low/Reverse
(198mm ID x 2.34mm x 18T) .... 94-ON
304D Low/Reverse
(198mm ID x 2.54mm x 18T) .... 94-ON
NI
Forward Clutch Waved Plate .... 98-ON

3-4 CD4E.STP02
3-4 CD4E.STP06
2-3 CD4E.STP05
2-3 CD4E.STP01
4

CD4E.STP03

CD4E.STP08

4
1

CD4E.STP07
CD4E.STP09

1
1
1
1
1

CD4E.PP03
CD4E.PP01
CD4E.PP04
CD4E.PP05
CD4E.PP02

AR CD4E.SER01

PRESSURE PLATES
AR CD4E.SER05
AR CD4E.SER04
AR CD4E.SER06

400A
401B
402B
402B
403B

AR CD4E.SER03
AR CD4E.SER07
1 CD4E.CAP01

182

Reverse Input ........................... 94-ON


Direct Clutch Press Plate.......... 94-ON
Coast Clutch (5.00mm)............. 94-ON
Coast Clutch (8.00mm)............. 94-ON
Forward Clutch ......................... 94-ON

FORD CD4E

4 SPEED FWD WITH LOCK UP (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

SPRINGS & CIRCLIPS

411B Direct Clutch Piston


Return Spring Assy ................... 94-ON
1
412B Forward Clutch Piston
Return Spring Assy ................... 94-08/98 1
414E Outer Servo Spring ................... 94-08/98 1
432B Circlip Direct Clutch Retaining
(1.30mm) .................................. 94-ON AR
(1.44mm) .................................. 94-ON AR
(1.57mm) .................................. 94-ON AR
(1.70mm) .................................. 94-ON AR
(1.90mm) .................................. 94-ON AR
434B Circlip Fwd Clutch Ret Spring... 94-ON
1
435B Circlip Retaining Forward Clutch
(1.30mm) .................................. 94-ON AR
(1.44mm) .................................. 94-ON AR
(1.57mm) .................................. 94-ON AR
(1.70mm) .................................. 94-ON AR
(1.90mm) .................................. 94-ON AR
438E Circlip 2-4 Servo Retaining ....... 94-08/98 1
438E Circlip 2-4 Servo Retaining ....... 08/98-ON 1

PART NO

CD4E.SPR01
CD4E.SPR04
CD4E.SPR02
CD4E.CIR01
CD4E.CIR02
CD4E.CIR03
CD4E.CIR04
CD4E.CIR08
CD4E.CIR07
CD4E.CIR01
CD4E.CIR02
CD4E.CIR03
CD4E.CIR04
CD4E.CIR08
CD4E.CIR05
CD4E.CIR06

FILTERS
450E Filter.......................................... 94-ON

CD4E.FIL01

BANDS
500A 2-4 Band .................................. 08/94-00 1
500A 2-4 Band (Borg Warner) ........... 08/94-00 1
500A 2-4 Band
(High Energy Borg Warner) ...... 00-ON
1

CD4E.BAN02
CD4E.BAN22
CD4E.BAN23

ILL
NO. DESCRIPTION

CD4E.BK01

CD4E.BUS05

1
1
1
1

CD4E.BUS07
CD4E.BUS08
CD4E.BUS06
CD4E.BUS09

THRUST WASHERS & BEARINGS


600A Direct Clutch 4 Tang Thrust ...... 94-ON
605E Drive Sprocket to Case
Selective Thrust (Blue) ............. 94-ON
605E Drive Sprocket to Case
Selective Thrust (Black)............ 94-ON
605E Drive Sprocket to Case
Selective Thrust (Grey)............. 94-ON
605E Drive Sprocket to Case
Selective Thrust (Green)........... 94-ON
650A Bearing-Pump to Reverse
Drum Clutch Hub ...................... 94-ON
652C Radial Bearing
(Rear of Low Planetary)............ 94-ON
653C Radial Bearing
(Ring Gear to Planetary)........... 94-ON
656E Needle Bearing - Driving Pinion 94-ON
NI
Diff Side Gear Concave
Thrust Washer .......................... 94-ON

CD4E.THW05

AR CD4E.THW01
AR CD4E.THW02
AR CD4E.THW03
AR CD4E.THW04

QTY

PART NO

700E Valve Body Solenoid Pack


(Brown Connector).................... 6/93-5/98 1 CD4E.SOL01
700E ......................................... Valve Body Solenoid Pack
5/98-ON................................................ 1 CD4E.SOL02
NI
Input Speed Sensor (Pump) ..... 94-ON
1 CD4E.ELE04
NI .............................................. Speedo/Output Sensor
-1/95 1................................................ CD4E.ELE02
NI
Speedo/Output Sensor ............. 1/95-ON 1 CD4E.ELE05
NI
Range Switch............................ -5/2000 1 CD4E.ELE06
NI
Output Shaft Sensor ................. 6/98-ON 1 CD4E.ELE07

VALVE BODY COMPONENTS


Kit
Shift Kit (TranGo) ...................... 94-ON
750E Valve Body Assy Rebuilt
(Own Core Rebuild) .................. 94-98
750E Valve Body Assy Rebuilt
(Own Core Rebuild) .................. 98-ON
NI
By-Pass & Press Regulator Kit
(Sonnax) ................................... 94-ON
NI
Pressure Regulator Kit
(Sonnax) ................................... 94-ON
NI
By-Pass Clutch Control Kit
(Sonnax) ................................... 94-ON
NI
Valve Body Master Tool Kit
(Sonnax) ................................... 94-ON
NI
By-Pass Tool Kit (Sonnax) ........ 94-ON
NI
Press Reg Tool Kit (Sonnax)..... 94-ON
NI
Drill Kit for VA06 & VA07 .......... 94-ON
NI
2 - 4 Accumilator Piston & Spring
(Sonnax) ................................... 94-ON
NI
Low/Rev Acc Piston & Spring
(Sonnax) ................................... 94-ON

BUSHES
Kit
Bush Kit Complete .................... 94-ON
550A Reverse Cluttch Drum
Pump Side (Flanged)................ 94-ON
551A Reverse Clutch Drum
Shell Side (No Flange).............. 94-ON
552A Direct Shell (With Flange)......... 94-ON
553B Fwd/Dir/Coast Drum Rear ........ 94-ON
558D O.D. & Reverse Planetary ........ 94-ON

YEARS

ELECTRICAL COMPONENTS

CD4E.SK01

CD4E.VB01

CD4E.VB02

CD4E.VA01

CD4E.VA02

CD4E.VA03
CD4E.VA04
CD4E.VA06
CD4E.VA07
CD4E.VA08

CD4E.PIS02

CD4E.PIS03

1
1
1

CD4E.PUM01
CD4E.PUM31
CD4E.PUM02

1
1
1
1
1
1
1
1
1
1
1
1
1

CD4E.SUP01
CD4E.PUM03
CD4E.SH01
CD4E.SH02
CD4E.SP01
CD4E.DRU03
CD4E.POT02
CD4E.PIS01
CD4E.DRU01
CD4E.DRU04
CD4E.DRU02
CD4E.DRU05
CD4E.PIS08

1
1
1

CD4E.OWC01
CD4E.OWC02
CD4E.OWC03

CD4E.OWC31

CD4E.OWC32

1
1
1
1

CD4E.PL01
CD4E.HUB01
CD4E.HUB31
CD4E.POT01

HARD PARTS
800A
800A
800A
801A
NI
NI
NI
NI
803A
804A
805B
806B
806B
806B
806B
807B
809C

CD4E.TOR01

810C
810C
811C

CD4E.TOR03

811C

1
1

CD4E.TOR02
CD4E.THW07

812C

CD4E.THW06

813C
813C
814C

179

Pump Assy................................ -01/97


Pump Assy (Rebuilt) ................. -01/97
Pump Assy................................ 01/97-ON
Pump Cover Support and
Ring Tower (Rebuilt) ................. 94-ON
Pump Drive Insert ..................... 94-ON
Pump Drive Shaft 1.8/2.0 Ltr .... 94-ON
Pump Drive Shaft V6 2.5Ltr ...... 94-ON
Pump Seperator Plate .............. 01/97-ON
Reverse Input Drum.................. 94-ON
Direct Clutch Hub Shell Assy .... 94-ON
Aluminium Dir Clutch Piston ..... 94-ON
Fwd/Dir/Coast Drum 1.8/2.0 ..... To-05/98
Fwd/Dir/Coast Drum 1.8/2.0 ..... 05/98-ON
Fwd/Dir/Coast Drum (V6 2.5Ltr) 8/94-5/98
Fwd/Dir/Coast Drum (V6 2.5Ltr) 5/98-ON
Forward Piston.......................... 6/93-5/98
Low/Inter Sun Gear Assy
(Including OWC) ....................... -03/98
Forward Sprag (15mm Wide) ... -06/98
Fwd Sprag (13.75 mm Wide).... 06/98-ON
Low/Intermediate
(Sun Gear Only)........................ -03/98
Low/Intermediate
(Sun Gear Only)........................ 03/98-ON
Low/Inter Planetary
(Small Rear).............................. - 05/99
Low/Inter Ring Gear (OEM) ...... 94-ON
Low/Inter Ring Gear (USA)....... 94-ON
Rev/OD Sun Gear..................... 94-ON

FORD CD4E

4 SPEED FWD WITH LOCK UP (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

HARD PARTS Cont...

818D Forward Planetary Assy


(Large Front)............................. 94-ON
819D Drive Sprocket (V6 2.5Ltr) ........ 08/94-ON
821E Diff Driven Sprocket 1.8/2.0Ltr.. 94-ON
821E Diff Driven Sprocket V6 2.5Ltr .. 08/94-ON
822E Drive Chain (1.8 & 2.0 Litre) ..... 08/94-ON
822E Drive Chain 2.5 Litre (25mm).... -12/98
822E Drive Chain 2.5 Litre (18mm).... 12/98-ON
822E Drive Chain Mazda 2.o Ltr
(46 Link x 19mm) ...................... 94-ON
823E Diff Assy (1.8/2.0) ..................... 06/93-ON
823E Diff Assy (V6 2.5Ltr).................. 08/94-ON
825E Ring Gear Final Drive
(Splines to Case) 1.8/2.0 Ltr ..... 94-ON
NI
Modified Breather Assy............. 94-ON

PART NO

1
1
1
1
1
1
1

CD4E.PL02
CD4E.DIF06
CD4E.DIFF02
CD4E.DIFF05
CD4E.CH03
CD4E.CH02
CD4E.CH04

1
1
1

CD4E.CH05
CD4E.DIFF01
CD4E.DIFF04

1
1

CD4E.DIFF03
CD4E.BRE01

ILL
NO. DESCRIPTION

TORQUE CONVERTERS
NI
NI
NI

Mondeo 1.8/2.0 Ltr.................... 94-ON


1
Mondeo/Cougar V6................... 94-ON
1
Mondeo 2.0Ltr Duratec
(H Stamp) ................................. 10/00-ON 1

NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

ATSG Rebuild Manual .............. 94-ON


Piston Installing Kit ................... 94-ON
Sub Frame Aligning Set ............ 94-ON
Pump Aligning Pins................... 94-ON
Setting Gauge Range Switch.... 94-ON
Valve Body Aligning Pins .......... 94-ON
Selector Shaft Aligner ............... 94-ON
Pump Seal Installer................... 94-ON
Pump Seal Remover................. 94-ON
Servo Cover Remover/Installer. 94-ON
Clutch Piston Seal Sizer ........... 94-ON

NI
NI

ATSG Service Manual ................. 94-ON


Ford Workshop Manual ............... 94-ON

CD4E.TC01
CD4E.TC02
CD4E.TC03

SERVICE MANUALS & SPECIAL TOOLS


1
1
1
1
1
1
1
1
1
1

CD4E.MAN01
CD4E.TOOL01
CD4E.TOOL02
CD4E.TOOL03
CD4E.TOOL04
CD4E.TOOL05
CD4E.TOOL06
CD4E.TOOL07
CD4E.TOOL08
CD4E.TOOL09
CD4E.TOOL10

1
1

CD4E.MAN01
CD4E.MAN02

SERVICE MANUALS

180

YEARS

QTY

PART NO

FORD CD4E

4 SPEED FWD WITH LOCK UP (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

181

YEARS

QTY

PART NO

FORD CTX/CVT

A
C

CONTSANTLY VARIABLE FWD (Hydraulic Control)

182

Revision 06/2004

FORD CTX/CVT

A
C

CONTSANTLY VARIABLE FWD (Hydraulic Control)

183

FORD CTX/CVT

CONTSANTLY VARIABLE FWD (Hydraulic Control)


ILL
NO. DESCRIPTION
Kit
Kit
Kit
Kit
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit CVT (Van Doorne) 87-89


Overhaul Kit CTX (Pre Zetec)... 89-95
Overhaul Kit CTX (Zetec) ......... 95-ON
Overhaul Kit CTX/CVT
(Combination Kit Precision) ...... 87-ON
Gasket & Rubber
CVT (Van Doorne) .................... 87-89
Gasket & Rubber Less Lip Seals
(Pre Zetec)................................ 89-95
Gasket & Rubber Less Lip Seals
(Zetec) ...................................... 95-ON

QTY

PART NO

Pan Gasket CVT (Van Doorne) 87-89


Pan Gasket CTX (OEM) ........... 89-ON
Pan Gasket CTX (Bryco) .......... 89-ON
Valve Body Gasket Upper
(Pre Zetec)................................ 89-95
101D Valve Body Gasket Upper
(Zetec) ...................................... 95-ON
102D Valve Body Gasket Lower
(Pre Zetec)................................ 89-95
102D Valve Body Gasket Lower
(Zetec) ...................................... 95-ON

CVT.OHK01
CTX.OHK02
CTX.OHK03

CTX.OHK11

CVT.GSK01

CTX.GSK01

CTX.GSK02

STEEL PLATES

1
1
1

CTX.GAS14
CTX.GAS01
CTX.GAS11

300B Forward Clutch OEM


(Pre Zetec)................................ 89-95
300B Forward Clutch OEM (Zetec).... 95-ON
301B Reverse Clutch OEM
(Pre Zetec)................................ 89-95
301B Reverse Clutch OEM (Zetec).... 95-ON

CTX.GAS02

CTX.GAS05

CTX.GAS03

CTX.GAS06

124D
125D
126D
127D
128D
129D
NI
NI
NI
NI
NI
NI

'O Ring Kit ................................ 89-ON


Pump 'ORing (Front & Rear).... 87-ON
Primary Cover ORing............... 87-ON
Filter 'ORing ............................. 89-ON
Secondary Cover 'O' Ring
(Large) ...................................... 87-ON
Secondary Cover 'O' Ring
(Small) ...................................... 87-ON
Throttle Cable 'O' Ring.............. 87-ON
Speedo Housing 'O' Ring.......... 87-ON
Dipstick to Tube 'O' Ring........... 87-ON
Dipstick Tube to Case 'O' Ring . 87-ON
Inhibitor Switch 'O' Ring............ 87-ON
Secondary Piston 'O' Ring Viton Rubber
(Fits Open Secondary Drums) .. 87-ON
Primary Drum 'O' Ring
(Fits Primary Piston) ................. 87-ON
Fwd Clutch Inner Lip Seal......... 89-ON
Fwd Clutch Outer Lip Seal........ 89-ON
Rev Clutch Inner Lip Seal ......... 89-ON
Rev Clutch Outer Lip Seal ........ 89-ON

1
1
1

CTX.SRK01
CTX.SSR01
CTX.SSR02

3
3

CTX.FRP02
CTX.FRP02

3
3

CTX.STP01
CTX.STP02

3
3

CTX.STP01
CTX.STP02

FRICTION PLATES
250B Forward Clutch OEM ................ 87-ON
251B Reverse Clutch OEM ................ 87-ON

PRESSURE PLATES
400B Forward Clutch (Zetec) ............. 5/94-ON 1
401B Reverse Clutch (Zetec)............. 5/94-ON 1
NI
Pressure Plate Spacer
(1600cc Zetec).......................... 5/94-ON 1

1
2
1
1

CTX.ORK01
CTX.OR04
CTX.OR05
CTX.OR09

410B Fwd Clutch Diaphragm Spring.. 87-ON


411B Rev Clutch Diaphragm Spring .. 87-ON

CTX.OR06

CTX.PP01
CTX.PP01
CTX.SP01

1
1
1
1
1
1

CTX.OR07
CTX.OR01
CTX.OR03
CTX.OR10
CTX.OR08
CTX.OR12

Kit
CTX Filter Kit ............................ 89-ON
450D Filter CVT (Van Doorne) ........... 87-89
450D Filter CTX.................................. 89-ON

CTX.OR13

1
1
1
1
1

CTX.OR02
CTX.LIP01
CTX.LIP02
CTX.LIP03
CTX.LIP04

1
1

CTX.DIA01
CTX.DIA02

1
1
1

CTX.FILKIT01
CVT.FIL11
CTX.FIL12

CTX.BUS10

FILTERS

BUSHINGS
550B Planetary Bush ......................... 89-ON

THRUST WASHERS & BEARINGS


650A
651A
652A
653B

Primary Bearing ........................ 87-ON


Secondary Bearing ................... 87-ON
Pinnion Support Roller Bearing 87-ON
Input Shaft Bearing (Needle) .... 89-ON

1
1
1
1

CTX.BE01
CTX.BE02
CTX.BE03
CTX.BE04

ELECTRICAL COMPONENTS

CTX.MCS11

CTX.MCS12

CTX.MCS12

CTX.MCS13

1
1
1

CTX.PIS01
CTX.PIS03
CTX.PIS02

700D Inhibitor Switch (3 Prong) ......... 89-93


700D Inhibitor Switch (4 Prong) ......... 94-ON

PISTONS
170B Fwd Clutch Moulded Piston ...... 89-ON
170B Fwd Clutch Aluminum ............... 89-ON
171B Rev Clutch Moulded Piston ...... 89-ON

PART NO

SPRINGS & CIRCLIPS

METAL CLAD SEALS


150D Input Shaft Seal
(52mm x 38mm x 7mm)............ 89-ON
151D Drive Shaft Seal L/H
(55mm x 40mm x 10mm).......... 89-ON
152D Drive Shaft Seal R/H
(55mm x 40mm x 10mm).......... 89-ON
153D Selector Shaft Seal
(22mm x 12mm x 7mm)............ 89-ON

QTY

Kit
Sealing Ring Kit ........................ 87-ON
200A Primary Shaft (Pump Nose)...... 87-ON
201A Secondary Shaft ....................... 87-ON

RUBBER COMPONENTS
Kit
120A
121D
122D
123D

YEARS

SEALING RINGS

1
1
1

GASKETS
100D
100D
100D
101D

ILL
NO. DESCRIPTION

184

1
1

CTX.INH01
CTX.INH02

FORD CTX/CVT

CONTSANTLY VARIABLE FWD (Hydraulic Control)


ILL
NO. DESCRIPTION
Kit
NI
NI
NI
NI
750D
750D
750D
750D
750D
750D
750D
750D
750D

YEARS

QTY

VALVE BODY PARTS

Modified Spring Kit ................... 89-95


Spring Clutch Control Valve
(Outer 1300cc).......................... 89-95
Spring Clutch Control Valve
(Middle 1300cc) ........................ 89-95
Spring Clutch Control Valve
(Inner 1300cc)........................... 89-95
Spring Clutch Control Valve Outer
(Modified Anti Stall 1600cc) ...... 89-95
Rebuilt Valve Body Pre Zetec
(1600cc 'D' Ident)...................... 89-95
Rebuilt Valve Body Pre Zetec
(1400cc 'H' Ident)...................... 89-95
Rebuilt Valve Body Pre Zetec
(1300cc Inj 'B' Ident) ................. 89-95
Rebuilt Valve Body Pre Zetec
(1100cc Fiesta 'A' Ident) ........... 89-95
Rebuilt Valve Body
(Fiat Tipo).................................. 89-95
Rebuilt Valve Body Zetec
(1250cc 'AE' Ident).................... 95-ON
Rebuilt Valve Body
(Mazda 121).............................. 95-ON
Rebuilt Valve Body Zetec
(1600cc 'DE' Ident) ................... 95-ON
Rebuilt Valve Body Zetec
(1400cc Fiesta) ......................... 95-ON

PART NO

CTX.SK01

NI

CTX.SPR08

NI

CTX.SPR09

NI

CTX.SPR07

CTX.SPR10

CTX.VB01

CTX.VB03

CTX.VB04

CTX.VB05

CTX.VB06

CTX.VB07

CTX.VB07

CTX.VB08

CTX.VB09

1
1
1
1
1
1
1
1

CTX.PUM01
CTX.PUM31
CTX.NUT02
CVT.TU01
CTX.TU03
CTX.DRU01
CTX.DRU03
CTX.CH01

1
1
1
1
1
1
1
1
1
1
1
1

CTX.DRU05
CTX.SHIM01
CTX.SHIM06
CTX.SHIM02
CTX.SHIM03
CTX.SHIM04
CTX.DAM02
CTX.DAM03
CTX.NUT01
CTX.COV01
CTX.PLU01
CTX.GE02

1
1
1
1
1
1
1

CTX.GE01
CTX.DIFF01
CTX.PIN01
CTX.CL03
CTX.NUT03
CTX.WA01
CTX.CL01

1
1
1
1

CTX.RUB01
CTX.TU02
CTX.TU04
CTX.CL02

CTX.BALL

HARD PARTS
800A
800A
802A
803A
804A
806A
806A
807A
810B
811B
811B
811B
811B
811B
812B
812B
813C
814D
815D
816D
817D
818D
819D
820D
821D
822D
NI
NI
NI
NI
NI
NI

Oil Pump (New) CTX Only........ 89-ON


Oil Pump (Rebuilt) CTX Only.... 89-ON
Nut Primary CTX (M35x1.5) ..... 89-ON
Pitot Tube Primary .................... 87-ON
Pitot Tube Engine ..................... 87-ON
Primary Drum CVT (Rebuilt)..... 87-89
Primary Drum CTX (Rebuilt)..... 89-ON
Drive Belt .................................. 87-ON
Secondary Drum CVT/CTX
(Rebuilt Open Type).................. 87-ON
End Float Shim 1.3mm ............. 87-ON
End Float Shim 1.4mm ............. 87-ON
End Float Shim 1.5mm ............. 87-ON
End Float Shim 1.9mm ............. 87-ON
End Float Shim 2.0mm ............. 89-ON
Damper Plate Pre Zetec ........... 87-1/95
Damper Plate Zetec ................. 95-ON
Nut Secondary CTX (M30x1.5). 89-ON
Primary End Cover ................... 89-ON
Oil Pan Drain Plug .................... 89-ON
Speedo Drive Gear ................... 89-ON
Speedo Driven Gear
(Escort 1600 19T) ..................... 89-ON
Crown Wheel 1600cc Zetec...... 95-ON
Sensor Shaft Retaining Pin....... 89-ON
Clip - Throttle Rod to V. Body ... 89-ON
Modified Valve Body Bolt .......... 89-ON
Drain Plug Sealing Washer....... 89-ON
Sensor Shaft Retaining Clip...... 89-ON
Rubber Sealing Bung (For Secondary
Pressure Adjusting Bolt) ........... 89-ON
Drive Belt Lube Tube ................ 87-ON
Pitot Supply Tube...................... 87-ON
Plastic Selector Cable Clevis.... 89-ON
Steel Ball Bearing (6.00mm)
(Secondary Sliding Shaft) ......... 87-ON

ILL
NO. DESCRIPTION

YEARS

QTY

HARD PARTS Cont...

Steel Ball Bearing (5.90mm)


(Secondary Sliding Shaft) ......... 87-ON
Steel Ball Bearing (6.00mm)
(Primary Sliding Shaft).............. 87-ON
Steel Ball Bearing (5.90mm)
(Primary Sliding Shaft).............. 87-ON

PART NO

CTX.BALL01

CTX.BALL

CTX.BALL01

CTX.CAB01

CTX.CAB02

CTX.CAB03

CTX.CAB04

1
1
1
1
1
1
1
1
1
1
1
1

CTX.TOOL01
CTX.TOOL02
CTX.TOOL03
CTX.TOOL04
CTX.TOOL05
CTX.TOOL06
CTX.TOOL07
CTX.TOOL08
CTX.TOOL10
CTX.TOOL09
CTX.TOOL11
CTX.TOOL12

CABLES
900D Throttle Control Cable
(Fiesta 1.1 & 1.4 Carb Model)... 89-ON
900D Throttle Control Cable
(Fiesta 1.3 & 1.4 CFI) ............... 12/91-ON
900D Throttle Control Cable
(Escort/Orion 1.6) ..................... 8/90-8/92
900D Throttle Control Cable
(Fiesta 1.25 Zetec).................... 8/95-2/00

SPECIAL TOOLS
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

185

Oil Pump Remover Tool............ 89-ON


Primary Drum Locking Tool....... 89-ON
Secondary Drum Remover ...... 89-ON
Primary Drum Remover ............ 89-ON
Fwd Clutch Piston Guide .......... 89-ON
Rev Clutch Piston Guide........... 89-ON
Valve Body Alignment Pins ....... 89-ON
Pressure Gauge 60 Bar ............ 89-ON
Pressure Gauge 0-10 Bar......... 89-ON
Secondary Unit Puller ............... 89-ON
Sensor Shaft Remover ............. 89-ON
Piston Holding Clamp Control... 89-ON

E40D, 4R100

A
C

4 SPEED RWD (Electronic Control)

186

E40D, 4R100

A
C

4 SPEED RWD (Electronic Control)

187

E40D, 4R100
4 SPEED RWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit

Overhaul (E40D)....................... 89-95


Overhaul (E40D/4R100) ........... 96-ON

1
1

E40D.OHK01
E40D.OHK02

GASKETS
100J
100J
NI
NI
103J

Pan Gasket ............................... 89-95


Pan Gasket (Bonded Rubber) .. 96-ON
Pump Gasket ............................ 89-ON
Centre Support ......................... 89-ON
Valve Body Upper ..................... 89-Only

1
1
1
1
1

E40D.GAS01
E40D.GAS02
E40D.GAS03
E40D.GAS11
E40D.GAS04

RUBBER COMPONENTS
NI

YEARS

QTY

PART NO

STEEL PLATES

Front Pump Outer Lathe Cut .... 89-ON

E40D.SQR01

METAL CLAD SEALS


150A Converter to Pump.................... 89-ON
151H Extension Housing (With Boot). 89-ON
152H Selector Shaft ........................... 98-ON

1
1
1

E40D.MCS01
C6.MCS02
C3.MCS03

Kit
Steel Plate Kit ........................... 89-97
Kit
Steel Plate Kit ........................... 98-ON
300A Coast Clutch
(148.5mm ID x 2.03mm x 60T) . 89-ON
300A Coast Clutch
(148.5mm ID x 2.03mm x 32T) . 98-ON
301C Overdrive Brake
(189.7mm ID x 2.00mm x 6T) ... 89-ON
302C Intermediate Brake
(157.5mm ID x 2.03mm x 30T) . 89-ON
302C Intermediate Brake
(157.5mm ID x 3.18mm x 26T) . 89-ON
303D Direct/Reverse Clutch
(130mm ID x 2.00mm x 26T) .... 89-ON
303D Direct/Reverse Clutch Oversize
(130mm ID x 2.38mm x 26T) .... 89-ON
304E Forward Clutch
(130mm ID x 2.00mm x 26T) .... 89-ON
304E Forward Clutch Oversize
(130mm ID x 2.38mm x 26T) .... 89-ON
305G Reverse/Low Brake
(144.8mm ID x 1.73mm x 18T) . 89-ON
305G Reverse/Low Brake
(144.8mm ID x 2.00mm x 18T) . 89-ON

1
1

E40D.STK01
E40D.STK02

E40D.STP01

E40D.STP09

E40D.STP02

E40D.STP03

E40D.STP04

E40D.STP05

AR E40D.STP06
4

E40D.STP05

AR E40D.STP06
6

E40D.STP07

AR E40D.STP08

PRESSURE PLATES
MOULDED PISTONS
170A Coast Clutch ............................. 98-ON
171C Overdrive Clutch ....................... 96-ON
172H Piston, Intermediate Servo (Molded)
(2nd Design) ............................. 89-ON

1
1

E40D.PIS02
E40D.PIS03

E40D.SER01

400A Coast Clutch (60T).................... 89-ON


400A Coast Clutch (32T).................... 98-ON
401C Overdrive Clutch
(9.65mm Thick)......................... 93-ON

FRICTION PLATES
Kit
Kit
Kit
250A
251C
251C
252C
252C
253D
253D
254E
255G
255G

Friction Kit................................. 89-95


Friction Kit................................. 96-E97
Friction Kit................................. 97-ON
Coast Clutch
(168mm OD x 2.00mm x 60T) .. 89-ON
Overdive Brake
(220mm OD x 2.00mm x 64T) .. 89-97
Overdive Brake
(220mm OD x 2.03mm x 32T) .. 98-ON
Intermediate Brake
(198mm OD x 2.00mm x 50T) .. 89-E97
Intermediate Brake
(198mm OD x 2.03mm x 50T) .. 3/97-00
Direct/Reverse Clutch Smooth
(162.5mm OD x 2.00mm x 64T) 89-95
Direct/Reverse Clutch Grooved
(162mm OD x 2.00mm x 63T) .. 96-ON
Forward Clutch Heavy Duty
(161.5mm OD x 2.00mm x 90T) 89-ON
Low/Reverse Brake Waffle
(174mm OD x 2.00mm x 72T) .. 89-E97
Low/Reverse Brake Grooved
(174mm OD x 2.00mm x 24T) .. 3/97-ON

431B
432B
434C

1
1
1

E40D.FRK01
E40D.FRK02
E40D.FRK03

E40D.FRP01

434C

2/3 E40D.FRP02

436C

2/3 E40D.FRP10
3

E40D.FRP03

E40D.FRP09

E40D.FRP04

4/5 E40D.FRP05
5

E40D.FRP07

E40D.FRP08

E40D.FRP11

E40D.PP01
E40D.PP03

E40D.PP02

SPRINGS & CIRCLIPS


410A
411C
412C
413E
416H
430A

SEALING RINGS

1
1

435C
439F

Coast Clutch Diaphragm........... 89-ON


Overdrive Brake Diaphragm ..... 89-ON
Intermediate Brake Diaphragm. 89-ON
Forward Clutch Diaphragm....... 89-ON
Spring, Selector Detent............. 89-ON
Circlip - Coast Pressure Plate
(1.40mm) .................................. 89-ON
Circlip - Sprag Outer Race........ 89-ON
Circlip - Sprag Element............. 89-ON
Circlip - Overdrive Press Plate
(1.52mm) .................................. 89-ON
(2.03mm) .................................. 89-ON
Circlip - Sonnax Spiral Sure Lock
(Reduces Ring Blowout) ........... 89-ON
Circlip - Intermediate Housing
(1.52mm) .................................. 89-ON
(2.03mm) .................................. 89-ON
Circlip - OD Clutch Diaphragm
(Second Design Wide).............. 89-ON
Circlip - Fwd Ring Gear to Hub. 89-ON

1
1
1
1
1

E40D.DIA02
E40D.DIA01
E40D.DIA03
C6.DIA02
E40D.SPR01

AR E40D.CIR04
1 E40D.CIR06
1 E40D.CIR07
AR E40D.CIR02
AR E40D.CIR03
AR E40D.CIR08
AR E40D.CIR02
AR E40D.CIR03
1
1

E40D.CIR05
E40D.CIR01

1
1
1
1

E40D.FIL01
E40D.FIL02
E40D.FIL03
E40D.FIL04

E40D.VA03

E40D.BAN01

FILTERS
450J
450J
451J
NI
NI

Pan Filter (2 WD) ...................... 89-ON


Pan Filter (4 WD Deep Pan) ..... 89-ON
Filter - Shift Solenoid ................ 89-ON
Filter -Int Accumulator W/Spring89-ON
TCC Regulator Valve Spring
(Pack of 3) ................................ 89-ON

BANDS
500D Coast - Manual 2nd .................. 89-ON

188

E40D, 4R100
4 SPEED RWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

BUSHINGS
Kit
Bush Kit .................................... 89-ON
550A Front Pump Body Bronze
(19.30mm Wide) ....................... 89-95
550A Front Pump Body Bronze
(17.83mm Wide) ....................... 96-ON
553A Coast Clutch (4R100)
(Pressed Steel Drum) ............... 98-ON
563H Rear Case One Piece
(One Bushing Replaces Both) .. 89-ON
563H Rear Case One Piece Sonnax
Late Design 3 grooves to Front
1 to Back (4 Per Pack).............. 95-ON
563H Rear Case One Piece Sonnax
Oversize Early Design
3 grooves to Front (4 Per Pack) 89-94
563H Rear Case One Piece Sonnax
Oversize Late Design 3 grooves
to Front 1 to Back (4 Per Pack) 95-ON

E40D.BK01

Kit

C6.BUS01

NI

E40D.BUS01

NI

E40D.BUS13

NI

E40D.BUS09

NI
NI

E40D.BUS10
NI

E40D.BUS11

NI
NI

E40D.BUS12
NI

For tools to ream casing for oversize Bushings see


Tools & Manuals Section
564H Extension Housing (Duralife) .... 89-ON

NI
NI

E40D.BUS08

THRUST WASHERS & BEARINGS


Kit
Thrust Washer Kit ..................... 89-ON
Kit
Needle Bearing Kit (7 Pieces)... 89-ON
601B Overdrive Planetary
(2 Inner Tangs 116.84mm O.D.) 89-ON
601B Overdrive Planetary (4R100)
(Plastic 1 Inner Tang)................ 98-ON
604D Direct Drum to Sprag 3 Tang
(142.24mm O.D.) ...................... 89-ON
608F Forward Hub to Forward Planet
(4 Tab) (4 Gear Planet) ............. 89-96
610F Rear Planet to Sun Shell
(4 Tab) (4 Gear Planet) ............. 89-ON
611F Rear Planet to Output Hub
(4 Tab) (4 Gear Planet) ............. 89-ON
611F Rear Planet to Output Hub
(3 Wide Inner Tangs) ................ 89-ON
652B Bearing - Overdrive Planetary
to Centre Shaft.......................... 89-ON
655F Bearing, Forward Planet to Hub 97-ON

1
1

E40D.TWK01
E40D.TWK02

E40D.THW06

E40D.THW07

E40D.THW03

E40D.THW01

E40D.THW01

E40D.THW01

E40D.THW05

1
1

E40D.THW02
E40D.THW04

ELECTRICAL COMPONENTS
700H Manual Lever Position Sensor
(MPLS)...................................... 89-96
700H Manual Lever Position Sensor
(MPLS) E40D/4R100 ................ 97-ON
701J Solenoid Body Assembly
(Remanufactured Non PWM) ... 89-94
(Remanufactured Non PWM) ... 95-ON
(4R100 With PWM)................... 98-ON
NI
Vehicle Speed Sensor (VSS)
(Fitted in Transmission) ............ 89-90
NI
Vehicle Speed Sensor (VSS)
(Fitted in Rear Axle) .................. 91-ON
NI
"Interceptor" Adjustable Electronic
Modulator.................................. 95-ON
NI
(FIPL) Diesel Throttle
Position Sensor......................... 89-ON

YEARS

QTY

PART NO

VALVE BODY PARTS

E40D.ELE02

E40D.ELE06

1
1
1

E40D.SOL01
E40D.SOL03
E40D.SOL04

E40D.ELE01

E40D.ELE05

E40D.ELE03

E40D.ELE04

E40D/4R100 Shift Kit


(TransGo ).............................. 89-ON
Line Pressure Modulator Kit
(Sonnax 8.41mm Valve)........ 89-ON
Line Pressure Modulator Kit
(Sonnax 9.45mm Valve)........ 94-ON
Line Pressure Modulator Kit
(Sonnax 10.85mm Valve)...... 89-ON
Pressure Boost Valve & Sleeve
(Sonnax With 'O' Rings) ........ 89-ON
Pressure Boost Valve & Sleeve
(Sonnax Factory Style) ......... 89-ON
TCC Regulator Valve Spring
(Pack of 3) ................................ 89-ON
TCC Control Sleeve Assy 4R100
(Sonnax for PWM Version) ... 98-ON
Line To Lube Press Reg Valve
(Sonnax ) ............................... 89-ON
2-3, 3-4 Accumulator Control Valve Kit
(Sonnax ) ............................... 89-ON
Bore Sizing Tool for E40D.VA0989-ON
Front Lube/Drainback Valve
(Sonnax ) ............................... 89-ON

E40D.SK01

E40D.VA01

E40D.VA04

E40D.VA06

E40D.VA02

E40D.VA05

E40D.VA03

E40D.VA07

E40D.VA08

1
1

E40D.VA09
E40D.VA10

E40D.VA11

E40D.PUM01

E40D.PUM02

1
1

E40D.PUM03
E40D.DRU06

1
1
1
1

E40D.DRU04
E40D.PIS01
E40D.SUN01
E40D.SUN06

E40D.OWC02

E40D.OWC11

E40D.OWC04

E40D.OWC05

1
1

E40D.OWC08
E40D.OWC09

1
1
1

E40D.PL01
E40D.PL02
E40D.PL13

E40D.PL14

E40D.SH01

E40D.SH04

E40D.DRU05

E40D.SUP01

E40D.SUP02

HARD PARTS
800A Rebuilt Pump - Cast Coast Drum
(9Lobe Inner Gear) ................... 89-97
801A Pump Gear Set (Standard Size)
(Sonnax ) ............................... 89-ON
801A Pump Gear Set (Oversize)
(Sonnax
Pump will require Machining).... 89-ON
802A Coast Clutch Cast Iron.............. 89-97
802A Coast Clutch Stamped Steel
(Without PTO Drive Gear) ........ 98-ON
803A Coast Clutch Piston Apply Ring 98-ON
804A Sun Gear, Overdrive ................. 89-97
804A Sun Gear, Overdrive ................. 98-ON
805B Sprag Assembly, Overdrive (12 Lugs)
(Sprag, Cam & Outer Race) ..... 89-ON
806B Outer Race, Overdrive Sprag (4R100)
(Used w/ Stamped Steel Drum) 98-ON
807B Sprag, Overdrive
(34 Elements, w/ Metal Cage) .. 89-94
807B Sprag, Overdrive (12 Roller)
(Tan Plastic 103.78mm Dia)...... 95-97
807B Sprag, Overdrive (12 Roller)
(Black Plastic 83.44mm Dia)..... 98-ON
808B Inner Race, Overdrive Sprag .... 89-ON
809B Overdrive Planet Kit, w/ Input Shaft
(Retros All E4OD & 4R100) ...... 89-ON
810B Ring Gear, Overdrive Planet..... 89-97
810B Ring Gear, Overdrive Planet..... 98-ON
810B Ring Gear, Overdrive Planet 4R100
(Circlip Groove 7mm Down) ..... 98-ON
811B Shaft, Overdrive (w/ Pilot)
(Bushing In Output Shaft) ......... 89-On
811B Shaft, Overdrive (No Pilot) (Cup Plug
is In The Output Shaft).............. 1994
812C Cylinder - Intermediate & OD Clutch
(Uses Bonded Piston)............... 95-ON
813BC Support Kit, w/ Plate, Hub & Shaft
(w/ Bearing Inside).................... 89-ON
813BC Support Kit, w/ Plate, Hub & Shaft
(w/ Bush Inside Heavy Duty
Converts Bearing to Bush Type)89-ON

189

E40D, 4R100
4 SPEED RWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

HARD PARTS Cont...


815B
815B
816D
817D

Input Shaft, (343.00mm Long) .. 89-ON


Input Shaft, (355.60mm Long) .. 89-ON
Outer Race,Intermediate Sprag 89-ON
Sprag, Intermediate One-Way
(34 Elements) ........................... 89-ON
818D Direct (4 Clutch) (w/o Sprag)
(2 Feed Holes) .......................... 89-ON
818D Direct (5 Clutch) (w/o Sprag)
(2 Feed Holes) .......................... 89-ON
818D Direct Drum (Petrol).................. 00-ON
818D Direct Drum (Diesel) ................. 00-ON
821E Forward Clutch (4 Plate)........... 89-99
823F Hub, Forward Planet Ring Gear
(Washer Type) .......................... 89-96
823F Hub, Forward Planet Ring Gear
(Bearing Type)...................................... 97-ON
824F Ring Gear, Forward Planet ....... 89-ON
825F Forward (6 Pinion) .................... 89-ON
826F Sun Gear, Forward ................... 89-ON
827F Shell, Input................................ 89-97
827aF Sun Gear & Shell Kit................. 98-97
828F Rear Planetary
(4 Gear, w/ 12 Lug Hub) ........... 89-96
828F Rear Planetary
(6 Gear, Steel, w/ 24 Lug Hub) . 93-ON
828F Rear Planet Kit, (6 Gear, w/ Sprag Race,
Rear Sprag, Clutch Hub)
Retros All .................................. 89-ON
829F Ring Gear, Rear Planet............. 89-ON
830F Ring Gear Rear & Output Hub.. 89-ON
831G Reverse Clutch Hub
(Stamped Steel 24 Lugs) .......... 98-ON
832G Sprag, Rear
(17 Roller w/ Plastic Cage) ....... L97-ON
833G Race - Low Roller Inner
(25.73mm) Bearing Type .......... 89-ON
835H Output Shaft, 4WD (362.70mm)
(W/ Bushing) ............................. 89-ON
839H Extension Housing (2WD) ........ 89-ON

1
`
1

E40D.SH02
E40D.SH03
E40D.OWC10

E40D.OWC03

E40D.DRU08

1
1
1
1

E40D.DRU09
E40D.DRU01
E40D.DRU02
E40D.DRU07

E40D.PL06

`
1
1
1
1
1

E40D.PL07
E40D.PL03
E40D.PL08
E40D.SUN03
E40D.SUN02
E40D.SUN04

E40D.PL10

E40D.PL12

1
1
1

E40D.PLK01
E40D.PL11
E40D.PL04

E40D.DRU02

E40D.OWC07

E40D.OWC01

1
1

E40D.SH05
E40D.CAS01

E40D.SHK01

SPECIAL ITEMS
NI

Unit End Play Shim Kit.............. 89-ON

NI
NI

ATSG Rebuild Manual .............. 89-ON


ATSG Update Manual............... 89-ON

NI
NI
NI

Bore Sizing Tool for E40D.VA0989-ON


Clutch Spring Fixture ................ 89-ON
Low Reverse
Brake Spring Compressor ........ 89-ON
Reamer for Oversize Case Bushings
(Sonnax E40D,BUS11 & 12)..... 89-ON
Fixture for Reamer E40D.TOOL03
(Sonnax) ................................... 89-ON

TOOLS & MANUALS

NI
NI

E40D.MAN01
E40D.MAN02
1

E40D.VA10
E40D.TOOL01
E40D.TOOL02
E40D.TOOL03
E40D.TOOL04

190

YEARS

QTY

PART NO

E40D, 4R100

4 SPEED RWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

191

YEARS

QTY

PART NO

FMX, Fordomatic Small, Medium Case

A
C

3 SPEED RWD (Hydraulic Control)

192

FMX, Fordomatic Small, Medium Case

A
C

3 SPEED RWD (Hydraulic Control)

193

FMX, Fordomatic Small, Medium Case


3 SPEED RWD (Hydraulic Control)
ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

QTY

Overhaul Kit (FMX) ................... 68-78


Overhaul Kit
(Medium Case Foromatic) ........ 55-71

PART NO

FMX.OHK01

FMX.OHK02

BW12.GAS01

FMX.GAS02

ILL
NO. DESCRIPTION

RUBBER COMPONENTS
120A Pump to Case Seal................... 68-81

PART NO

1
1

FMX.MOD01
FMX.MOD02

FMX.MOD03

1
1
1
1
1

BW12.BAN01
FMX.BAN01
FMX.BAN02
BW12.BAN02
FMX.BAN03

1
1

FMX.BK01
BW12.BUS01

BANDS
500C
500C
500C
501G
501G

Front (FMX Flex)....................... 68-81


Front (FMX Solid) ..................... 68-73
Front (Not FMX Centre Lug) ..... 55-66
Rear (FMX) ............................... 68-81
Rear (Not FMX) ........................ 51-55

BW12.SQR01

BUSHINGS

METAL CLAD SEALS


150A Pump Body ............................... All
151A Selecter Shaft ........................... All
152D Extension Housing
(Without Boot)........................... 68-81
152D Extension Housing
(w/ Bolt on Yoke) 78x51x13mm 68-81
152D Extension Housing
(Some Without Boot) ................ 57-74

QTY

465E Blue Stripe (Single Line) ........... 68-81


465E Green Stripe (Single Line) ........ 68-81
465E Orange Stripe (Dual Line)
(302 Eng) .................................. 68-81

GASKETS
100F Pan Gasket (FMX) .................... 68-78
100F Pan Gasket
(MX or Medium Case)............... 55-71

YEARS

MODULATORS

1
1

BW12.MCS01
C3.MCS03

C4.MCS02

BW12.MCS02

TH700.MCS02

Kit
Bush Kit (FMX) ......................... 68-81
550A Pump Body (FMX) .................... 68-81

THRUST WASHERS & BEARINGS

VALVE BODY PARTS


NI
NI

SEALING RINGS

Shift Kit, (FMX)....................... 67-72


Competition/Stick Shift (FMX)... 68-81

1
1

FMX.SK02
FMX.SK01

FMX.PUM01

HARD PARTS
800A Pump Assembly (FMX) ............. 68-81

FRICTION PLATES
Kit
Friction Plate (FMX).................. 68-81
250C Friction Direct
(2.24mm) .................................. All
251E Friction Forward
(1.55mm) .................................. All

BW12.FRK02

BW12.FRP02

BW12.FRP01

BW12.STK02

SPECIAL ITEMS
TOOLS & MANUALS

STEEL PLATES
Kit
Steel Plate Kit (FMX) ................ 68-81
300C Direct Clutch
(Flat 1.73mm) ........................... 50-81
300C Direct Clutch
(Dished 1.70mm) ...................... 50-81
301E Forward Clutch
(Flat 1.73mm) ........................... 50-81

7-8 BW12.STP01
4-6 BW12.STP02
7-8 BW12.STP01

PRESSURE PLATES
400C Direct Clutch Outer ................... 68-81

FMX.PP01

SPRINGS & CIRCLIPS


410E Diaphragm-Fwd Clutch (FMX) .. 68-81

BW12.DIA01

FMX.FIL01

FILTERS
450F Pan Filter (FMX Brass) ............. 68-81

194

FMX, Fordomatic Small, Medium Case


3 SPEED RWD (Hydraulic Control)

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

195

YEARS

QTY

PART NO

A
C
General Motors

196

TH125, 125C. (THM3T40, M34)


3 SPEED FWD

A
C
203

Revision 11/2004

TH125, 125C. (THM3T40, M34)


3 SPEED FWD

A
C
204

Revision 11/2004

TH125, 125C. (THM3T40, M34)


3 SPEED FWD
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit

Overhaul Kit .............................. 80-ON


Gasket & Rubber Kit ................. 80-ON

YEARS

QTY

PART NO

PRESSURE PLATES
1
1

TH125.OHK01
TH125.GSK01

TH125.GAS01

TH125.GAS02

1
2
1
1
1

TH125.GAS12
TH125.GAS03
TH125.GAS04
TH125.GAS05
TH125.GAS06

400A Direct Clutch (4.60mm Thick) ... 80-ON


401A Forward Clutch (4.60mm Thick) 80-ON
402B Low & Reverse Brake ............... 80-ON

AR TH125.PP02
AR TH125.PP02
1 TH125.PP01

GASKETS
100D Pan Gasket ............................... 80-ON
101D Valve Body Cover Gasket
(Cork)........................................ 80-ON
101D Valve Body Cover Gasket
(Fibre) ....................................... 80-ON
102D Valve Body Gasket ................... 80-ON
103E Case to Case Gasket................ 80-ON
104E Centre Case Gasket ................. 80-ON
105F Inter Servo Cover Gasket ......... 80-ON

SPRINGS & CIRCLIPS


414E Spring, 1-2 Accumulator
(Purple) ..................................... 80-85
414E Spring, 1-2 Accumulator (Purple)
Has Thicker Coils Than SPR02 85-ON
415F Intermediate Servo Spring ....... 80-ON

RUBBER COMPONENTS
124A Fwd Clutch Outer Lip Seal........ 80-ON
125A Fwd Clutch Inner Lip Seal......... 80-ON
NI
Filler Tube Seal Multi Lip .......... 80-ON

1
1
1

Converter Seal.......................... 80-ON


Axle Right Hand........................ 80-ON
Axle Left Hand .......................... 80-ON
Manual Shaft Seal .................... 80-ON
Axle Stabilizer Seal................... 80-ON

1
1
1
1
1

Shaft Sealing Ring (Teon) ....... 80-ON

1
1

TH125.SPR03
TH125.SPR01

450D Filter - Oil Pan........................... 80-ON


NI
Filter - Governor........................ 80-ON

1
1

TH125.FIL01
TH125.FIL02

1
1

TH125.BAN01
TH125.BAN11

1
1
1
1
1
1
1

TH125.BK01
TH125.BUS05
TH125.BUS03
TH125.BUS04
TH125.BUS01
TH125.BUS02
TH125.BUS03

BANDS
TH125.MCS01
TH125.MCS02
TH125.MCS02
TH125.MCS03
TH125.MCS94

SHAFT SEALING RINGS


Kit

TH125.SPR02

FILTERS
TH125.LIP01
TH125.LIP02
TH125.LIP03

METAL CLAD SEALS


150F
151F
152D
NI
NI

TH125.SRK01

1
1
4
5
4
5
5
5

TH125.FRK01
TH125.FRK02
TH125.FRP01
TH125.FRP03
TH125.FRP01
TH125.FRP03
TH125.FRP02
TH125.FRP04

1
1
4
3
4-5
4
1

TH125.STK01
TH125.STK02
TH125.STP03
TH125.STP01
TH125.STP02
TH125.STP04
TH125.STP05

500A Band ........................................ 80-ON


500A Band (Borg Warner).................. 80-ON

BUSHES
Kit
554B
557C
558D
559D
559D
561F

Bush Kit .................................... 80-ON


Front Ring Gear Bush............... 80-ON
Final Drive Ring Gear ............... 80-ON
Channel Plate Sleeve ............... 80-ON
Converter Bush TH125 ............. 80-ON
Converter Bush TH125C .......... 82-ON
Case Bush ................................ 80-ON

FRICTION PLATES
Kit
Kit
250A
250A
251A
251A
252B
252B

Friction Plate Kit........................ 80-84


Friction Plate Kit........................ 84-ON
Direct (2.00mm x 32T) .............. 80-84
Direct (1.85mm x 32T) .............. 85-ON
Forward (2.00mm x 32T) .......... 80-84
Forward (1.85mm x 32T) .......... 85-ON
Low & Reverse (2.10mm x 40T)80-84
Low & Reverse (2.30mm x 40T)84-ON

STEEL PLATES
Kit
Kit
300A
301A
303B
303B
304B

Steel Plate Kit ........................... 80-84


Steel Plate Kit ........................... 84-ON
Direct (2.30mm x 24T) .............. 80-ON
Forward Flat (1.90mm x 26T) ... 80-ON
Low & Reverse (2.00mm x 11T) 80-84
Low & Reverse (2.25mm x 11T) 85-ON
Low & Rev Waved TH125C ...... 82-ON

THRUST WASHERS & BEARINGS


Kit
Thrust Washer Kit ..................... 80-ON
600A Dir Drum to Support Thrust....... 80-ON
602B Forward Drum to Hub
(26.60mm ID Plastic) ................ 80-87
610E Drive Sprocket to
Case Cover Thrust.................... 80-ON
611F Drive Sprock/ Support Thrust ... 80-ON
612F Driven Sprocket to Support....... 80-ON
650D Pump Shaft Bearing.................. 80-05/84
650D Pump Shaft Bearing.................. 06/84-ON
651F Bearing Converter Reactor ....... 80-ON
652D Bearing - Speedo Gear/Hsing... 80-ON
653C Sungear / Inter Gear Bearing.... 80-ON
655C Final Drive Sungear to
Diff Carrier Bearing ................... 82-ON
656C Diff Carrier to Case Bearing...... 82-ON
NI
Bearing - Axle Stabilizer
(Bushing Type).......................... 80-ON
NI
Bearing - Axle Stabilizer
(Both Sides Bearing Type)........ 80-ON

205

1
1

TH125.TK01
TH125.THW04

TH125.THW05

1
1
1
1
1
1
1
1

TH125.THW01
TH125.THW02
TH125.THW03
TH125.BE01
TH125.BE02
TH125.THW15
TH125.BE03
TH125.THW13

1
1

TH125.THW13
TH125.THW14

TH125.BE04

TH125.BE05

Revision 11/2004

TH125, 125C. (THM3T40, M34)


3 SPEED FWD
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

ELECTRICAL COMPONENTS
700D Lock-up Solenoid Universal
(Fitzall) ...................................... 82-ON
700D Lock Up Solenoid (2 Spades)
(3 Wire to Connector) ............... 82-ON
700D Lock Up Solenoid (4 Spades)
(4 Wire to Square Connector)
(No Channel Retainer).............. 82-ON
701E Case Connector (5 Pin Round). 84-ON
NI
Switch, 2nd Clutch Pressure
(3 Prong)................................... 87-ON
NI
Switch, 3rd Clutch Pressure
(1 Button Prong) ....................... 89-ON
NI
Switch, 3rd Clutch Pressure
(2 Button Prong) ....................... 82-ON
NI
Switch 3rd Clutch Pressure
(Push In) ................................... 80-ON
NI
Switch, Governor Pressure
(46-50 PSI) (2 Blade)................ 80-ON
NI
Switch (Lock Up Delay) ............ 80-ON

TH125.SOL01

TH125.SOL02

1
1

TH125.SOL03
TH125.ELE01

TH125.ELE08

TH125.ELE03

TH125.ELE05

TH125.ELE07

1
1

TH125.ELE02
TH125.ELE06

YEARS

QTY

PART NO

SPECIAL ITEMS
NI
NI

Throttle Cable (OEM Type)....... 80-ON


Fitz All Multi Fit Throttle Cable 80-ON

1
1

TH125.CAB01
TH700.CAB01

TOOLS & MANUALS


NI
NI
NI

ATSG Repair Manual................


AR TH125.MAN01
Turbine Shaft Sealing Ring Installer/Resizer
(Cover Side Only) .....................
TH125.TOOL01
Turbine Shaft Sealing Ring Installer/Resizer
(Case Side Only) ......................
TH125.TOOL02

VALVE BODY PARTS


Kit

Shift Kit ..................................... 80-ON

TH125.SK01

1
1

TH125.GE02
TH125.DRU03

TH125.DRU02

1
1
1
1
1
1

TH125.DRU01
TH125.PL01
TH125.GE03
TH125.OWC01
TH125.PL02
TH125.PL03

1
1
1
1
1
1
1
1
7
2
1
1

TH125.SH04
TH125.GE01
TH125.GE06
TH125.GE05
TH125.GE04
TH125.DIFF01
TH125.DIFF02
TH125.PUM01
TH125.PUM02
TH125.PUM03
TH125.GE07
TH125.GOV01

TH125.SH05

1
1
1
1
1
1
1

TH125.SH06
TH125.SH01
TH125.SH02
TH125.CH01
TH125.CH02
TH125.SH03
TH125.SUP01

HARD PARTS
800A Support, Driven Sprocket.......... 82-ON
801A Direct Clutch Drum ................... 85-ON
803A Forward Clutch Drum
(With Check Ball) ...................... 80-81
803A Forward Clutch Drum
(Uses 26.60mm ID Washer) ..... 85-86
808B Front Planetary Assembly......... 80-ON
809B Sun Gear, Input (Front Planet).. 80-ON
815C Low One Way Clutch Assy ....... 80-ON
816C Rear Planetary Assy ................. 80-ON
817C Ring Gear (Rear Planetary) ...... 80-ON
818C Intermediate Sun Gear Shaft
(Final Drive) .............................. 80-ON
820C Final Drive Ring Gear ............... 80-ON
821C Sun Gear, Final Drive 30 Teeth. 80-ON
821C Sun Gear, Final Drive 34 Teeth. 80-ON
821C Sun Gear, Final Drive 38 Teeth. 80-ON
822C Final Drive (3.06:1 Ratio).......... 80-ON
822C Final Drive (3.33:1 Ratio).......... 80-ON
826D Rotor, 15 Spline (18mm Thick) . 80-ON
827D Pump Vane ............................... 80-ON
828D Ring, Pump Rotor to Vanes ...... 80-ON
830D Gear, Speedo Driven (28T)....... 80-ON
831D Governor Assy .......................... 80-ON
834D Pump Shaft
(190.50mm x 20 Spline)............ 80-81
834D Pump Shaft Conversion
(190.50mm x 15 Spline)............ 80-81
834D Pump Shaft (Thick Washer)...... 82-84
834D Pump Shaft (Thin Washer) ....... 84-ON
851F Drive Chain 19mm Wide........... 80-83
851F Drive Chain 22mm Wide........... 84-ON
854F Turbine Shaft ............................ 82-ON
855F Stator Support .......................... 82-ON

206

Revision 11/2004

A
C

TH180, TH180C (THM3L30, MD-2)


3 SPEED RWD With & Without Lock Up

207

Revision 11/2004

A
C

TH180, TH180C (THM3L30, MD-2)


3 SPEED RWD With & Without Lock Up

208

Revision 11/2004

TH180, TH180C (THM3L30, MD-2)


3 SPEED RWD With & Without Lock Up
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit

Overhaul Kit .............................. 69-89


Gasket & Rubber ...................... 69-ON

YEARS

QTY

PART NO

SPRINGS & CIRCLIPS


1
1

TH180.OHK01
TH180.GSK01

FILTERS
450F Pan Filter .................................. 69-ON

GASKETS
100F
100F
101A
102G
103F
104F
NI

Pan Gasket TH180 ................... 69-89


Pan Gasket TH180 (Fibre)........ 69-89
Front Pump Gasket TH180....... 69-ON
Extension Housing.................... 69-ON
Filter Gasket ............................. 69-ON
Servo Cover.............................. 69-ON
Washer, Pump Bolt ................... 69-ON

1
1
1
1
1
1
12

TH180.GAS01
TH180.GAS10
TH180.GAS02
TH180.GAS03
TH180.GAS05
TH180.GAS04
TH180.WA01

1
1
1

TH180.FIL01

1
1
1
1
1

TH180.MOD01
TH180.MOD04
TH180.MOD03
TH180.MOD03
TH180.MOD22

TH180.BAN01

1
1
1
1
1
1

TH180.BK01
TH180.BUS01
TH180.BUS05
TH180.BUS04
TH180.BUS09
TH350.BUS09

MODULATORS
465F
465F
465F
465F
465F

Modulator (Non Adjustable) ...... 69-ON


Modulator (Adjustable)............. 69-ON
Modulator (Blue Stripe)............. 1979
Modulator (Rover 2600/2300)... 80-ON
Modulator (Rover 3500 OEM)... 80-ON

BANDS

RUBBER COMPONENTS
120A Pump Lathe Cut Seal................ 69-ON
121B Reverse Clutch Inner Seal........ 69-ON
122B Reverse Clutch Outer Seal ....... 69-ON

TH180.OR01
TH180.SQR01
TH180.SQR02

500E Low (New not Reline) ............... 69-ON

BUSHES

METAL CLAD SEALS


150A
151F
152G
NI

Converter Seal.......................... 69-ON


Selector Shaft ........................... 69-ON
Extension Housing.................... 69-ON
Speedo Driven Gear ................. 69-ON

1
1
1
1

TH180.MCS01
TH180.MCS03
TH180.MCS02
TH180.MCS04

Kit
550A
552C
553E
554F
555G

Bush Kit .................................... 69-ON


Converter Housing (Pump) ....... 69-ON
2nd Clutch Drum....................... 69-ON
Reaction Sun Gear/Band Drum 69-ON
Casing Rear.............................. 69-ON
Extension Housing.................... 69-ON

THRUST WASHERS & BEARINGS


Kit

SEALING RINGS
Kit

Sealing Ring Kit ........................ 69-ON

TH180.SRK01

FRICTION PLATES
Kit
250B
251C
252D

Friction Plate Kit........................ 69-ON


Reverse Clutch ......................... 69-ON
Intermediate/2nd Clutch............ 69-ON
High/3rd Clutch ......................... 69-ON

1
3-5
3-6
3-5

TH180.FRK01
TH180.FRP03
TH180.FRP02
TH180.FRP01

Thrust Repair Kit & Selective Shim Kit


(Replaces 3 tab Pump and Centre Support
Washers to correct end play if parts have
been machined, or OEM plastic washers
are not thick enough) ................ 69-ON
1
600A Pump Selective Thrust With 3 Tabs
(1.75mm "Red") ........................ 69-ON AR
(1.96mm "Black") ...................... 69-ON AR
(2.13mm "White")...................... 69-ON AR
(2.34mm "Green")..................... 69-ON AR
(2.54mm "Blue")........................ 69-ON AR

TH180.TK02
TH180.THW01
TH180.THW02
TH180.THW03
TH180.THW04
TH180.THW06

HARD PARTS
STEEL PLATES
Kit
300B
300B
301C
301C
302D
302D

Steel Plate Kit


(2.11mm Steels)........................ 69-ON
Reverse Clutch
(144mm ID x 1.78mm x 7T) ..... 69-ON
Reverse Clutch
(144mm ID x 2.11mm x 7T) ..... 69-ON
Intermediate/2nd Clutch
(109mm ID x 1.78mm x 36T) .... 69-ON
Intermediate/2nd Clutch
(109mm ID x 2.11mm x 36T) .... 69-ON
High/3rd Clutch
(72mm ID x 1.78mm x 30T) ...... 69-ON
High/3rd Clutch
(72mm ID x 2.11mm x 30T) ...... 69-ON

TH180.STK01

800A
800A
800A
814D

Pump Assy (Non Lock Up)........ 69-ON


Pump Assy (Lock Up) ............... 80-ON
Pump Assy (Rover Only) .......... 69-ON
Sprag, 3rd Clutch
(26 Elements) ........................... 69-ON

1
1
1

TH180.PUM02
TH180.PUM01
TH180.PUM01

TH180.OWC01

TH180.NUT01

3-6 TH180.STP03
3-6 TH180.STP06
4-7 TH180.STP02

SUNDRY PARTS
NI

Converter Bolt (Metric).............. 78-ON

4-7 TH180.STP05
4-6 TH180.STP01
4-6 TH180.STP04

209

Revision 11/2004

TH180, TH180C (THM3L30, MD-2)


3 SPEED RWD With & Without Lock Up
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

210

YEARS

QTY

PART NO

Revision 11/2004

4L30E (AR25, AR35)

A
C

4 SPEED RWD (Full Electronic Control)

205

4L30E (AR25, AR35)

A
C

4 SPEED RWD (Full Electronic Control)

206

4L30E (AR25, AR35)

4 SPEED RWD (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

KITS

Kit
Kit

Overhaul Kit 4L30E ..................... 90-ON


Gasket & Rubber 4L30E ............. 90-ON

NI
NI
NI
2A
4G
6F
NI
NI
NI
NI
NI

Pan Gasket 4L30E Ex BMW ....... 90-ON


Pan Gasket 4L30E BMW ............ 90-ON
Overdrive Pan 4L30E .................. 90-ON
Front Pump Gasket 4L30E.......... 90-ON
Extension Housing ...................... 69-ON
Servo Cover ................................ 69-ON
Main V Body Gasket Lower........ 90-ON
Main V Body Gasket Upper......... 90-ON
Front V Body Gasket Lower ........ 90-ON
Front V Body Gasket Upper ........ 90-ON
Centre Carrier Plate Gasket ........ 90-ON

QTY

PART NO

1
1

4L30E.OHK01
4L30E.GSK01

1
1
1
1
1
1
1
1
1
1
2

4L30E.GAS01
4L30E.GAS08
4L30E.GAS02
4L30E.GAS03
TH180.GAS03
TH180.GAS04
4L30E.GAS04
4L30E.GAS05
4L30E.GAS06
4L30E.GAS07
4L30E.GAS09

ILL
NO. DESCRIPTION
30D
32C
34B
NI
NI

YEARS

FRICTION PLATES

Third Clutch ................................. 69-ON


Intermediate Clutch ..................... 69-ON
Reverse Clutch............................ 69-ON
Overdrive Clutch 4L30E .............. 90-ON
Overrun Clutch 4L30E................. 90-ON

QTY

PART NO

3-5
3-6
3-5
3
2

TH180.FRP01
TH180.FRP02
TH180.FRP03
4L30E.FRP01
4L30E.FRP02

4-6
4-7
3-6
4
2

TH180.STP01
TH180.STP02
TH180.STP03
4L30E.STP02
4L30E.STP01

GASKETS

STEEL PLATES
31D
33C
35B
NI
NI

RUBBER COMPONENTS
10A
NI
NI
NI
NI

Pump Lathe Cut Seal .................. 69-ON


O/D Outer Lip Seal ...................... 90-ON
O/D Inner Lip Seal....................... 90-ON
Bridge Clutch Lip Seal................. 90-ON
Bridge Clutch Lip Seal................. 90-ON

1
1
1
1
1

TH180.OR01
4L30E.LIP01
4L30E.LIP02
4L30E.LIP03
4L30E.LIP04

1
1
1

4L30E.MCS01
TH180.MCS02
TH180.MCS01

4L30E.SRK01

BUSHES

SEALS
20A Converter 4L30E ......................... 90-ON
21G Extension Housing ...................... 69-ON
22F Selector Shaft.............................. 69-ON

SEALING RINGS
Kit

Sealing Ring Kit 4L30E ............... 90-ON

Third Clutch ................................. 69-ON


Intermediate Clutch ..................... 69-ON
Reverse Clutch ........................... 69-ON
Overdrive Clutch 4L30E .............. 90-ON
Overrun Clutch 4L30E................. 90-ON

207

4L30E (AR25, AR35)

4 SPEED RWD (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

THRUST WASHERS & BEARINGS

ILL
NO. DESCRIPTION

YEARS

65D One Way Clutch (Sprag)


24 Cam Replaces 16 Cam .......... 69-ON

BANDS
60E Low All Models ............................ 69-ON

Filter 4L30E Except BMW ........... 90-ON


Filter 4L30E BMW Only............... 91-ON
Band Control Solenoid Filter ....... 90-ON
Press Control Solenoid Filter ...... 90-ON

TH180.BAN01

1
1
1
1

4L30E.FIL01
4L30E.FIL03
4L30E.FIL04
4L30E.FIL02

4L30E.PIS01

NI
NI
NI
NI
NI
NI
NI
NI

PISTONS
NI

Overrun Piston Bonded Seals ..... 90-ON

PART NO

TH180.OWC01

ELECTRICAL COMPONENTS

FILTERS
NI
NI
NI
NI

QTY

SPRINGS & ONE WAY CLUTCHES

208

Press Control Solenoid 4L30E .... 90-ON


Omega/Monteray Press Sol ........ 90-ON
Senator Press Solenoid .............. 90-ON
MV1 TCC Solenoid 4L30E .......... 90-ON
MV2 Shift Solenoid 4L30E .......... 90-ON
MV3 Shift Solenoid 4L30E .......... 90-ON
MV4 Band Solenoid 4L30E ......... 90-ON
Output Speed Sensor.................. 90-ON

1
1
1
1
1
1
1
1

4L30E.SOL01
4L30E.SOL02
4L30E.SOL03
4L30E.SOL04
4L30E.SOL06
4L30E.SOL07
4L30E.SOL05
4L30E.ELE01

TURBO HYDRAMATIC 200, 200C

A
C

3 SPEED RWD W & W/O Lock Up

209

TURBO HYDRAMATIC 200, 200C

3 SPEED RWD W & W/O Lock Up

ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

Overhaul Kit ................................ 76-ON


Gasket & Rubber Kit ................... 76-ON

QTY
1
1

PART NO

TH200.OHK01
TH200.GSK01

ILL
NO. DESCRIPTION

Kit Bush Kit ....................................... 76-ON


45A Front Pump Bush ........................ 76-ON

GASKETS
1E Pan Gasket ................................. 76-ON
3A Front Pump Gasket ..................... 76-ON
10E Filter Gasket ................................ 76-ON

QTY
1
1

PART NO

TH200.BK01
TH200.BUS01

THRUST WASHERS & BEARINGS


1
1
1

TH200.GAS01
TH200.GAS02
TH400.GAS03

Kit
Kit

RUBBER COMPONENTS
2A Front Pump O Ring ..................... 76-ON

YEARS

BUSHES

Thrust Bearing & Washer Kit....... 76-ON


Selective Assortment................... 76-ON

1
1

TH200.TK02
TH200.TK01

TH200.BAN01

1
1

TH200.FIL01
TH200.FIL02

BANDS
TH200.OR01

39A Intermediate Band ....................... 76-ON

FILTERS
36E Filter (Bronze) ............................. 76-78
36E Filter ........................................... 79-ON

SEALS
41A Front Pump Seal ......................... 76-ON
42E Extension Housing ...................... 76-ON
NI Selector Shaft.............................. 76-ON

1
1
1

TH700.MCS01
TH180.MCS02
TH180.MCS01

SPRINGS & ONE WAY CLUTCHES


31D Low & Reverse Wave Spring ...... 76-ON
90D Low Roller Clutch Assembly........ 76-ON
91D One Way Clutch Inner Race........ 76-ON

1
1
1

TH200.SPR01
TH200.OWC01
TH200.OWC02

SEALING RINGS
Kit

Sealing Ring Kit........................... 76-ON

TH200.SRK01

CABLES & SUNDRY PARTS


NI

Fitz All Multi Fit Cable ............... 76-ON

TH700.CAB01

FRICTION PLATES
27B Direct ........................................... 76-ON
25B Forward ....................................... 76-ON
29D Low & Reverse ............................ 76-ON

3-5 TH200.FRP01
3-5 TH200.FRP02
4-6 TH200.FRP03

Speedo Gears Drive & Driven See Page

VALVE BODY KITS


Kit
Kit

STEEL PLATES
28B
26B
26B
30D

Direct .090".................................. 76-ON


Forward .078".............................. 76-ON
Forward Waved ........................... 76-ON
Low & Reverse ............................ 76-ON

3-5
2-4
1
5-7

TH200.STP01
TH200.STP02
TH200.STP03
TH200.STP04

210

Shift Kit ........................................ 76-78


Shift Kit ........................................ 79-ON

1
1

TH200.SK01
TH200.SK02

TH200-R4 (MW9)

A
C

4 SPEED RWD

211

TH200-R4 (MW9)

A
C

4 SPEED RWD

212

TH200-R4 (MW9)

4 SPEED RWD
ILL
NO. DESCRIPTION

YEARS

QTY

ILL
NO. DESCRIPTION

PART NO

This page is currently being updated; many


of the parts listed in the illustration are
available.
Please call our sales team for details.

213

YEARS

QTY

PART NO

TH200-R4 (MW9)

4 SPEED RWD

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

214

YEARS

QTY

PART NO

TURBO HYDRAMATIC 250, 350, 350C

A
C

3 SPEED RWD

215

TURBO HYDRAMATIC 250, 350, 350C

A
C

3 SPEED RWD

216

TURBO HYDRAMATIC 250, 350, 350C

3 SPEED RWD
ILL
NO. DESCRIPTION
Kit
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit 350 & 250 ............... 69-79


Overhaul Kit 350C & 250C .......... 80-ON
Gasket & Seal Kit 350 & 250....... 69-79
Gasket & Seal Kit 350C/ 250C .... 80-ON

QTY
1
1
1
1

PART NO

TH350.OHK01
TH350.OHK02
TH350.GSK01
TH350.GSK02

GASKETS
36I
36I
4A
37I
32H
32H

Pan Gasket All............................. 69-ON


Pan Gasket All (Farpak) .............. 69-ON
Front Pump Gasket ..................... 69-ON
Filter Gasket ................................ 69-ON
Valve Body Gasket Upper ........... 80-ON
Valve Body Gasket Lower ........... 80-ON

1
1
1
1
1
1

TH350.GAS01
TH350.GAS10
TH350.GAS02
TH350.GAS03
TH350.GAS03
TH350.GAS04

ILL
NO. DESCRIPTION

YEARS

QTY

SEALING RINGS Cont...

48G Intermediate Clutch


Accumulator Piston Inner ........... 69-ON
50H Intermediate Servo Piston ........... 69-74
50H Intermediate Servo Piston ........... 74-ON
50H Intermediate Servo Piston
Metal Replaces Teflon ................. 74-ON
51H Direct Clutch Accum Piston ......... 69-74
51H Direct Clutch
Accumulator Piston Teflon ........... 75-ON
51H Direct Clutch Accumulator
Piston Metal Replaces Teflon ...... 75-ON
NI Input Shaft Pilot (350C Only) ..... 78-ON

PART NO

1
1
1

TH350.SSR09
TH350.SSR10
TH350.SSR07

1
1

TH350.SSR08
TH350.SSR08

TH350.SSR07

1
1

TH350.SSR11
TH350.SSR12

2-3
3-4
4-5
4-6
4-5

TH350.FRP02
TH350.FRP03
TH350.FRP03
TH350.FRP01
TH250.FRP01

2-3
3-4
4-5
3-5
1
1

TH350.STP02
TH350.STP01
TH350.STP01
TH350.STP03
TH350.PP01
TH350.PP0

1
1
1

TH350.BK01
TH180.BUS01
TH350.BUS02

FRICTION PLATES
61B
63C
63D
65F
65F

Intermediate Clutch ..................... 69-ON


Direct Clutch................................ 69-ON
Forward Clutch ............................ 69-ON
Low & Reverse Clutch................. 69-ON
Low & Rev .089" 250C Only....... 80-ON

RUBBER COMPONENTS
3A Pump O Ring............................... 69-ON

TH400.SQR01

STEEL PLATES
60B
62C
62D
64F
13C
14D

Intermediate (.065")..................... 69-ON


Direct (.070") ............................... 69-ON
Forward (.070") ........................... 69-ON
Low & Reverse ............................ 69-ON
Direct Clutch Pressure Plate ....... 69-ON
Forward Clutch Press Plate ........ 69-ON

SEALS
53A Front Pump Seal ......................... 69-ON
55G Extension Housing ...................... 69-ON
57G Selector Shaft.............................. 69-ON

1
1
1

TH180.MCS01
TH180.MCS02
TH180.MCS03

1
3
2

TH350.SRK01
TH350.SSR01
TH350.SSR02

TH350.SSR03

TH350.SSR04

TH350.SSR05

TH350.SSR06

BUSHES
Kit Bush Kit ....................................... 69-ON
75A Front Pump Bush ........................ 69-ON
NI Gov Repair Bronze Bush ........... 69-ON
(Requires Special Tool
Information Available)

SEALING RINGS
Kit
42A
43A
47G

Sealing Ring Kit .......................... 69-ON


Direct Clutch to Pump ................. 69-ON
Forward Clutch to Pump ............. 69-ON
Intermediate Clutch
Accumulator Piston Outer ........... 69-74
Intermediate Clutch
Accumulator Piston Outer .......... 73-ON
47G Intermediate Clutch Accumulator
Piston Outer Metal Replaces ..... 73-ON
48G Intermediate Clutch
Accumulator Piston Inner ............ 73-ON

THRUST BEARINGS & WASHERS


Kit
Kit
Kit

Thrust Washer Kit........................ 69-ON


Selective Kit Bronze Washer....... 69-ON
Selective Shim Kit
Bearing Type Pump..................... 75-ON
Kit Selective Shim Kit
Output Shaft ............................... 69-ON
10B Pump Selective Bronze .066"...... 69-75
Pump Selective Bronze .083"...... 69-75
Pump Selective Bronze .100"...... 69-75
33C Direct Clutch Drum
to Forward Drum Bearing ............ 69-ON

1
1

TH350.TK01
TH350.TK02

TH350.TK03

1
AR
AR
AR

TH350.TK04
TH350.THW01
TH350.THW02
TH350.THW03

TH350.THW04

Continued Next Page

217

TURBO HYDRAMATIC 250, 350, 350C

3 SPEED RWD

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

THRUST BEARINGS & WASHERS (Cont)

6D Front Annulus to Forward


Clutch Drum Hub 3 Tang ............. 69-ON
6D Front Annulus to Forward
Clutch Hub Plastic ....................... 69-ON
15E Front Planet to Front Annulus
4 Tang.......................................... 69-75
15E Front Planet to Front Annulus
Needle Bearing ........................... 75-ON
18E Sprag/ Sungear Shell Thrust ....... 69-ON
19F Output Ring Gear Front
Bronze 3 Tab ............................... 69-75
19F Output Ring Gear Front
Needle Bearing ........................... 75-ON
20F Output Ring/ Case Bearing ......... 69-ON
21F Output Bearing toCase
Shim .010".................................. 69-ON
Output Bearing to Case
Shim .020".................................. 69-ON
Output Bearing to Case
Shim .025".................................. 69-ON
Output Bearing to Case
Shim .030".................................. 69-ON
Output Bearing to Case
Shim .035".................................. 69-ON
Output Bearing to Case
Shim .040".................................. 69-ON
Output Bearing to Case
Shim .045".................................. 69-ON

TH350.THW04

ILL
NO. DESCRIPTION
Kit
Kit

TH350.THW06

1
1

TH350.THW07
TH350.THW08

TH350.THW09

1
1

TH350.THW10
TH350.THW11

Filter Screen Type ....................... 69-ON


Governor Filter ............................ 69-ON

AR TH350.THW12
AR TH350.THW13
AR TH350.THW14
AR TH350.THW15

NI
NI

Pump Assy Washer Type 350 ..... 69-79


Pump Assy Bearing Type
With Thick Gears 350.................. 77-79
NI Pump Assembly 350C ................. 80-ON
44A Pump Body & Gears 350 ............ 69-79
44A Pump Body & Gears 350C .......... 80-ON
56F Rear Planet ................................. 69-ON
NI Cable ........................................... 69-ON

AR TH350.THW16
AR TH350.THW17
AR TH350.THW18

TH350.BAN01

1
1

TH350.FIL01
TH700.FIL02

TH400.MOD01

TH400.MOD03

MODULATORS
97G Modulator (1.75 sq in Diaphragm)
Adjustable.................................... 69-ON
97G Modulator (2.44 sq in Diaphragm)
Adjustable Low Vacuum .............. 69-ON

PART NO

1
1

TH350.SK01
TH350.SK02

TH350.PUM01

1
1
1
1
1
1

TH350.PUM02
TH350.PUM03
TH350.PUM04
TH350.PUM05
TH350.PL01
TH350.CAB01

HARD PARTS

FILTERS
98I
NI

Shift Kit ........................................ 69-ON


Reprogramme Kit ........................ 69-ON

QTY

Alt TH350.THW05

BANDS
31B Intermediate 350, 350C............... 69-ON

YEARS

VALVE BODY KITS

218

TURBO HYDRAMATIC 400 (3L80E)

A
C

3 SPEED RWD

219

TURBO HYDRAMATIC 400 (3L80E)

A
C

3 SPEED RWD

220

TURBO HYDRAMATIC 400 (3L80E)

3 SPEED RWD
ILL
NO. DESCRIPTION
Kit
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit TH400..................... 65-ON


Gasket & Rubber Kit TH400........ 65-ON
Overhaul Kit 4L80E Ex Jag ....... 91-ON
Overhaul Kit 4L80E Jaguar ......... 93-ON

QTY

PART NO

1
1
1
1

TH400.OHK01
TH400.GSK01
4L80E.OHK02
4L80E.OHK01

1
1
1
1
1
1
1

TH400.GAS01
TH400.GAS10
4L80E.GAS02
4L80E.GAS01
TH400.GAS02
TH400.GAS04
TH400.GAS03

GASKETS
1H
1H
1H
1H
2H
6H
NI

Pan Gasket TH400...................... 64-ON


Pan Gasket (Farpak) ................... 64-ON
Pan Gasket 4L80E Ex Jaguar ..... 91-ON
Pan Gasket 4L80E Jaguar .......... 93-ON
Front Pump Gasket ..................... 64-ON
Servo Cover Gasket .................... 64-ON
Extension Housing Gasket .......... 67-ON

ILL
NO. DESCRIPTION
31C
31C
31C
33D
33D
33D
35E
35E
35E
35E
37B
39B

YEARS

STEEL PLATES

Forward Flat (.077") All............ 65-ON


Forward Waved (.060") All........... 65-ON
Forward Thick (.092") All ........... 65-ON
Direct Flat
(.092") All .............. 67-ON
Direct Waved (.060") All .............. 67-ON
Direct Flat Sel (.077") All ............. 64-ON
Inter Clutch (.100") TH400 .......... 64-ON
Inter Waved (.068") TH400.......... 64-ON
Intermediate 4L80E ..................... 91-ON
Intermediate 4L80E ..................... 96-ON
Overdrive 4L80E ......................... 91-ON
Overrun 4L80E ............................ 91-ON

QTY

PART NO

4
1
AR
5
1
AR
3
AR
4
1
4
3

TH400.STP02
TH400.STP06
TH400.STP03
TH400.STP03
TH400.STP06
TH400.STP02
TH400.STP04
TH400.STP05
TH400.STP07
TH400.STP08
4L80E.STP02
4L80E.STP01

1
1
1
1
2
1
2
AR

TH400.BK01
4L80.BK01
TH180.BUS01
4L80E.BUS01
TH400.BUS04
TH400.BUS03
TH400.BUS04
TH350.BUS02

BUSHES

RUBBER COMPONENTS
8H
8H

Front Pump O Ring TH400.......... 64-ON


Pump to Case Seal 4L80E .......... 91-ON

10A
10A
12H
12H
NI

Front Pump Seal TH400.............. 64-ON


Front Pump Seal 4L80E .............. 91-ON
Ext Housing 2.501" O.D. ............. 64-ON
Ext Housing 2.702" O.D. ............. 64-ON
Selector Shaft.............................. 64-ON

1
1

TH400.SQR01
TH700.SQR01

1
1
1
1
1

TH180.MCS01
4L80E.MCS01
TH400.MCS02
TH400.MCS01
TH180.MCS03

Kit
Kit
40A
40A
41A
43E
45F
NI

Bush Kit TH400 ........................... 65-ON


Bush Kit 4L80E ........................... 91-ON
Front Pump Bush TH400............. 64-ON
Front Pump Bush 4L80E ............. 91-ON
Stator Support Front & Rear ....... 64-ON
Centre Support ............................ 64-ON
Sungear Shaft ............................. 64-ON
Governor Bore Repair Sleeve ..... 64-ON
(Requires Special Tool
Information Available)

SEALS

THRUST BEARINGS & WASHERS


Kit
Kit
55A

SEALING RINGS
Kit
20A
22E
NI
NI
NI

Sealing Ring Kit........................... 64-ON


Front Pump to Fwd Clutch .......... 64-ON
Centre Support to Dir Clutch ....... 64-ON
Direct Clutch Accum Piston ......... 64-ON
Rear Accum Piston Metal ............ 65-71
Rear Accum Piston Teflon ........... 71-ON

1
2
4
1
1
1

TH400.SRK01
TH400.SSR01
TH400.SSR02
TH400.SSR03
TH400.SSR04
TH400.SSR05

FRICTION PLATES
30C
30C
32D
32D
34E
34E
34E
36B
38B

Forward TH400 .......................... 64-ON


Forward Hi Energy 4L80E ........... 91-ON
Direct (Smooth) TH400 ............... 64-ON
Direct Hi Energy 4L80E............... 91-ON
Intermediate TH400..................... 64-ON
Intermediate 4L80E 2.00mm ....... 91-95
Intermediate 4L80E 1.78mm ....... 96-ON
Overdrive 4L80E ......................... 91-ON
Overrun 4L80E ............................ 91-ON

4-5
4-5
4-6
4-6
3
4
4
4
3

TH400.FRP01
TH400.FRP01
TH400.FRP01
TH400.FRP01
TH400.FRP02
TH400.FRP03
TH400.FRP04
4L80E.FRP02
4L80E.FRP01

56C
57C
58E
60F
64F
61G
62G
65G
68G

221

Thrust Washer Kit


Without Selectives....................... 64-ON
Thrust Bearing Kit ....................... 64-ON
Front Pump Selective .062"......... 64-ON
Front Pump Selective .073"......... 64-ON
Front Pump Selective .084"......... 64-ON
Front Pump Selective .095"......... 64-ON
Front Pump Selective .106"......... 64-ON
Front Pump Selective .117" ......... 64-ON
Front Pump Selective .128"......... 64-ON
Forward Clutch Hub to
Forward Clutch Housing.............. 64-ON
Forward Clutch Hub
to Direct Clutch Housing ............. 64-ON
Centre Sup to Reaction Drum ..... 64-ON
Centre Sup/ Sungear Bearing ..... 64-ON
Front Internal Gear/ Carrier ......... 64-ON
Rear Int Gear Bearing Front........ 64-ON
Rear Int Gear Bearing Rear ........ 64-ON
Output Shaft 4 Tab Bronze .......... 64-ON
Output Shaft to Case
Rear Selective .076".................... 64-ON
Rear Selective .084".................... 64-ON
Rear Selective .092".................... 64-ON
Rear Selective .100".................... 64-ON
Rear Selective .108".................... 64-ON
Rear Selective .116" .................... 64-ON

1
1
AR
AR
AR
AR
AR
AR
AR

TH400.TK01
TH400.TK02
TH400.THW01
TH400.THW02
TH400.THW03
TH400.THW04
TH400.THW05
TH400.THW06
TH400.THW07

TH400.THW08

1
1
1
1
1
1
1

TH400.THW09
TH400.THW10
TH400.THW11
TH400.THW12
TH400.THW13
TH400.THW14
TH400.THW15

AR
AR
AR
AR
AR
AR

TH400.THW16
TH400.THW17
TH400.THW18
TH400.THW19
TH400.THW20
TH400.THW21

TURBO HYDRAMATIC 400 (3L80E)

3 SPEED RWD

ILL
NO. DESCRIPTION

YEARS

BANDS

72D Intermediate Overrun (Front) ...... 64-ON


73F Low & Reverse (Rear)................. 64-ON

QTY

PART NO

1
1

TH400.BAN01
TH400.BAN02

1
1
1
1
1
2
1
1

TH400.FIL01
TH425.FIL01
4L80E.FIL01
4L80E.FIL05
4L80E.FIL02
4L80E.FIL03
4L80E.FIL04
TH400.FIL02

FILTERS
76H
76H
76H
76H
NI
NI
NI
NI

Filter TH400................................. 64-ON


Filter TH425................................. 66-78
Filter 4L80E ................................. 91-96
Filter 4L80E ................................. 97-ON
Pres Control Solenoid Filter ........ 91-ON
Shift Solenoid Filter ..................... 91-ON
TCC Solenoid Filter ..................... 91-ON
Governor Filter TH400................. 64-ON

ILL
NO. DESCRIPTION
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

PISTONS
80B Overrun Clutch Piston
with Bonded Seal 4L80E ............. 91-ON
86D Direct Clutch Piston 4L80E ......... 91-ON
NI Accumulator Piston ..................... 64-ON

NI

Modulator (1.75 sq in Diaphragm)


Adjustable.................................... 64-ON
Modulator (2.44 sq in Diaphragm)
Adjustable Low Vacuum .............. 64-ON

1
1
1

4L80E.PIS01
4L80E.PIS02
TH400.PIS01

Kit
Kit
Kit

Detent Solenoid TH400 ............... 64-ON


Connector Single Wire TH400..... 64-ON
Connector Two Wire TH400 ........ 64-ON
Pres Control Solenoid 4L80E ...... 91-93
1-2 Shift Solenoid 4L80E ............ 91-ON
2-3 Shift Solenoid 4L80E ............ 91-ON
3-4 Shift Solenoid 4L80E ............ 91-ON
TCC Solenoid 4L80E .................. 91-93
Input & Output
Speed Sensors 4L80E ................ 91-ON
Inter Wiring Harness 4L80E ........ 91-ON
Throttle Position Sensor .............. 91-ON

PART NO

1
1
1
1
1
1
1
1

TH400.SOL01
TH400.ELE02
TH400.ELE01
4L80E.SOL01
4L80E.SOL02
4L80E.SOL03
4L80E.SOL02
4L80E.SOL04

2
1
1

4L80E.ELE02
4L80E.ELE03
4L80E.ELE01

Shift Kit ........................................ 64-ON


Reprogramme Kit ........................ 64-ON
Shift Kit ........................................ 91-ON

1
1
1

TH400.SK01
TH400.SK02
4L80E.SK01

TH400.DRU01

1
1
1

TH400.DRU02
TH400.SP01
TH400.GOV01

HARD PARTS
1

TH400.MOD01

TH400.MOD03

NI
NI
NI
NI

SPRINGS & ONE WAY CLUTCHES


85D Intermediate Clutch Sprag .......... 64-71
85D Intermediate Clutch
Roller Assembly .......................... 72-ON
88F Low Clutch Roller Assembly........ 66-ON
92C Forward Clutch
Dished Spring TH400 .................. 65-ON
92C Forward Clutch
Belville Spring 4L80E .................. 91-ON
91D Direct Clutch
Dished Spring TH400 .................. 65-ON
91D Direct Clutch
Belville Spring 4L80E .................. 91-ON
90H Spring 1-2 Accumulator Blue....... 65-ON
90H Spring 1-2 Accumulator Yell ........ 65-ON

QTY

VALVE BODY KITS

MODULATORS
NI

YEARS

ELECTRICAL COMPONENTS

TH400.OWC03

1
1

TH400.OWC02
TH400.OWC01

TH400.DIA01

TH400.DIA01

TH400.DIA01

1
1
1

TH400.DIA01
TH400.SPR01
TH400.SPR02

222

Direct Clutch Drum


Sprag Type .................................. 64-ON
Direct Clutch Drum
Roller Type .................................. 64-ON
Output Silencer Ring TH400 ....... 68-ON
Governor Gear Repair Kit .......... 64-ON

4L80E

A
C

4 SPEED RWD (Elecronic Control)

223

4L80E

A
C

4 SPEED RWD (Elecronic Control)

224

4L80E

4 SPEED RWD (Elecronic Control)


ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

Overhaul Kit 4L80E Ex Jag ....... 91-ON


Overhaul Kit 4L80E Jaguar ......... 93-ON

QTY

PART NO

1
1

4L80E.OHK02
4L80E.OHK01

1
1

4L80E.GAS02
4L80E.GAS01

ILL
NO. DESCRIPTION

Kit Bush Kit 4L80E ........................... 91-ON


40A Front Pump Bush 4L80E ............. 91-ON

GASKETS
1H
1H

Pan Gasket 4L80E Ex Jaguar ..... 91-ON


Pan Gasket 4L80E Jaguar .......... 93-ON

8H

Pump to Case Seal 4L80E .......... 91-ON

TH700.SQR01

1
1
1
1

4L80E.MCS01
TH400.MCS02
TH400.MCS01
TH180.MCS03

4-5
4-5
4-6
4-6
3
4
4
4
3

TH400.FRP01
TH400.FRP01
TH400.FRP01
TH400.FRP01
TH400.FRP02
TH400.FRP03
TH400.FRP04
4L80E.FRP02
4L80E.FRP01

4
1
AR
5
1
AR
3
AR
4
1
4
3

TH400.STP02
TH400.STP06
TH400.STP03
TH400.STP03
TH400.STP06
TH400.STP02
TH400.STP04
TH400.STP05
TH400.STP07
TH400.STP08
4L80E.STP02
4L80E.STP01

SEALS
10A
12H
12H
NI

Front Pump Seal 4L80E .............. 91-ON


Ext Housing 2.501" O.D. ............. 64-ON
Ext Housing 2.702" O.D. ............. 64-ON
Selector Shaft.............................. 64-ON

SEALING RINGS

FRICTION PLATES
30C
30C
32D
32D
34E
34E
34E
36B
38B

Forward ..................................... 64-ON


Forward Hi Energy 4L80E ........... 91-ON
Direct (Smooth) TH400 ............... 64-ON
Direct Hi Energy 4L80E............... 91-ON
Intermediate ............................... 64-ON
Intermediate 4L80E 2.00mm ....... 91-95
Intermediate 4L80E 1.78mm ....... 96-ON
Overdrive 4L80E ......................... 91-ON
Overrun 4L80E ............................ 91-ON

STEEL PLATES
31C
31C
31C
33D
33D
33D
35E
35E
35E
35E
37B
39B

Forward Flat (.077") All............ 65-ON


Forward Waved (.060") All........... 65-ON
Forward Thick (.092") All ........... 65-ON
Direct Flat
(.092") All .............. 67-ON
Direct Waved (.060") All .............. 67-ON
Direct Flat Sel (.077") All ............. 64-ON
Inter Clutch (.100") ...................... 64-ON
Inter Waved (.068") .................... 64-ON
Intermediate 4L80E ..................... 91-ON
Intermediate 4L80E ..................... 96-ON
Overdrive 4L80E ......................... 91-ON
Overrun 4L80E ............................ 91-ON

QTY
1
1

PART NO

4L80.BK01
4L80E.BUS01

THRUST BEARINGS & WASHERS

RUBBER COMPONENTS
1

YEARS

BUSHES

225

4L80E

4 SPEED RWD (Elecronic Control)


ILL
NO. DESCRIPTION

YEARS

BANDS

QTY

PART NO

ILL
NO. DESCRIPTION

FILTERS
76H
76H
NI
NI
NI

Filter 4L80E ................................. 91-96


Filter 4L80E ................................. 97-ON
Pres Control Solenoid Filter ........ 91-ON
Shift Solenoid Filter ..................... 91-ON
TCC Solenoid Filter ..................... 91-ON

1
1
1
2
1

4L80E.FIL01
4L80E.FIL05
4L80E.FIL02
4L80E.FIL03
4L80E.FIL04

1
1

4L80E.PIS01
4L80E.PIS02

PISTONS
80B Overrun Clutch Piston
with Bonded Seal 4L80E ............. 91-ON
86D Direct Clutch Piston 4L80E ......... 91-ON

SPRINGS & ONE WAY CLUTCHES

ELECTRICAL COMPONENTS
NI
NI
NI
NI
NI
NI
NI
NI

Pres Control Solenoid 4L80E ...... 91-93


1-2 Shift Solenoid 4L80E ............ 91-ON
2-3 Shift Solenoid 4L80E ............ 91-ON
3-4 Shift Solenoid 4L80E ............ 91-ON
TCC Solenoid 4L80E .................. 91-93
Input & Output
Speed Sensors 4L80E ................ 91-ON
Inter Wiring Harness 4L80E ........ 91-ON
Throttle Position Sensor .............. 91-ON

Kit

Shift Kit ........................................ 91-ON

1
1
1
1
1

4L80E.SOL01
4L80E.SOL02
4L80E.SOL03
4L80E.SOL02
4L80E.SOL04

2
1
1

4L80E.ELE02
4L80E.ELE03
4L80E.ELE01

4L80E.SK01

VALVE BODY KITS

HARD PARTS

226

YEARS

QTY

PART NO

TURBO HYDRAMATIC 700-R4 (4L60), 4L60E

A
C

4 SPEED RWD (Electronic & Hydraulic Control)

227

TURBO HYDRAMATIC 700-R4 (4L60), 4L60E

A
C

4 SPEED RWD (Electronic & Hydraulic Control)

228

TURBO HYDRAMATIC 700-R4 (4L60), 4L60E


4 SPEED RWD (Electronic & Hydraulic Control)
ILL
NO. DESCRIPTION

YEARS

KITS

QTY

PART NO

Kit
Kit

Overhaul Kit TH700-R4 ............... 82-93


Overhaul Kit 4L60E ..................... 93-ON

1
1

TH700.OHK01
4L60E.OHK01

Kit
Kit

Gasket & Seal Kit TH700-R4....... 82-93


Gasket & Rubber Kit 4L60E ........ 93-ON

1
1

TH700.GSK01
4L60E.GSK01

2E
2E

Pan Gasket TH700-R4 ................ 82-93


Pan Gasket 4L60E
Heavy Duty (Will Retrofit) ............ 93-ON
Front Pump to Case Gasket........ 82-84
Front Pump to Case Gasket........ 85-ON

Kit
20B
20B
22C
24C
24C
26C
26C
26C
28D

GASKETS
1E
1E

ILL
NO. DESCRIPTION

TH700.GAS01

1
1
1

TH700.GAS10
TH700.GAS02
TH700.GAS03

YEARS

FRICTION PLATES

3rd & 4th Clutch Hi Performance Kit


With Friction & Steel Plates......... 82-ON
Reverse Input
(1.98mm) - To 2/87 ...................... 82-E87
Reverse Input
(1.78mm) - From 2/87 ................. L87-ON
Overrun ....................................... 82-ON
Forward (2.03mm) - To 1/85........ 82-E85
Forward (1.78mm) - 1/85 ............ L85-ON
3rd & 4th...................................... 82-92
3rd & 4th Heavy Duty .................. 82-92
3rd & 4th 4L60E .......................... 93-ON
Low & Reverse ............................ 82-ON

QTY

PART NO

TH700.CK01

3-4 TH700.FRP02
4-5
2
4-5
4-5
5-6
Alt
5-6
5-6

TH700.FRP07
TH700.FRP03
TH700.FRP04
TH700.FRP06
TH700.FRP05
TH700.FRP08
4L60E.FRP01
TH700.FRP01

2-3
1
1
2

TH700.STP01
TH700.STP02
TH700.STP03
TH700.STP04

STEEL PLATES
RUBBER COMPONENTS
5C
5C
6E
8E
13E

Input Shaft O Ring V6 ................. 82-ON


Input Shaft O Ring V8 ................. 82-ON
Pump to Case Lathe Cut Seal..... 82-ON
Servo Cover O Ring .................... 82-ON
Filter to Case Multi Lip Seal
(Replaces O Ring)....................... 82-ON

1
1
1
1

TH700.OR01
TH700.OR02
TH700.SQR01
TH700.OR03

TH700.RUB01

21B
31B
31B
23C
25C
25C
33C
27C
27C
27C
27C

Reverse Input Flat All .................. 82-ON


Rev Input Waved - To 2/87 .......... 82-E87
Rev Input Waved - From 2/87 ..... L87-ON
Overrun ....................................... 82-ON
Forward Flat
(1.90mm) - To 1/85 ...................... 82-E85
Forward Flat
(2.23mm) - From 1/85 ................. L85-ON
Forward Waved ........................... 82-ON
3rd & 4th...................................... 82-ON
3rd & 4th (1.95mm) To 4/93......... 82-L93
3rd & 4th Oversize (2.70mm) ...... 82-L93
3rd & 4th (2.70mm) 5/93 on ........ L93-ON

34C 3rd & 4th Apply Plate Upgrade Kit


Converts to latest design............. L87-92

SEALS
40A
41A
42E
42E
NI

Front Pump Seal ......................... 82-ON


Front Pump Seal Retainer........... 82-ON
Extension Housing ...................... 82-ON
Extension Housing ...................... 82-ON
Selector Shaft.............................. 82-ON

1
1
1
1
1

TH700.MCS01
TH700.CIR01
TH180.MCS02
TH700.MCS02
TH180.MCS01

1
1
2
1
4

TH700.SRK01
4L60E.SRK01
TH700.SSR01
TH700.SSR02
TH700.SSR03

29D Low & Reverse ............................ 82-ON


29D Low & Reverse
Selective Spacer (2.46mm) ......... 82-ON

SEALING RINGS
Kit
Kit
39A
44A
42C

Sealing Ring Kit TH700-R4 ......... 82-93


Sealing Ring Kit 4L60E ............... 93-ON
Rev Input Drum Sealing Ring...... 82-93
Pump Slide to Pump Ring ........... 82-93
Turbine Shaft Sealing Ring ......... 82-ON

229

3-4 TH700.STP08
3-4
1
1
4-6
AR
5

TH700.STP09
TH700.STP10
TH700.STP07
TH700.STP06
TH700.STP05
TH700.STP05

TH700.CK01

TH700.STP11

AR TH700.STP12

A
C
230

TURBO HYDRAMATIC 700-R4 (4L60), 4L60E

4 SPEED RWD (Electronic & Hydraulic Control)

ILL
NO. DESCRIPTION
Kit
Kit
55A
56A
56A
57A
58B
59B
60C
61C
62C
63D
65E
65E
NI
NI

YEARS

BUSHES

Bush Kit ....................................... 82-ON


Bush Kit ...................................... 84-ON
Front Pump Bush Babbit ............. 82-ON
Stator Support Front.................... 82-83
Stator Support Front.................... 84-ON
Stator Support Rear .................... 84-ON
Reverse Input Housing Front ...... 82-ON
Reverse Input Housing Rear ....... 82-ON
Input Sun Gear Front & Rear ...... 82-ON
Reaction Carrier Shaft Front ....... 82-ON
Reaction Carrier Shaft Rear ........ 82-ON
Reaction Sun Gear...................... 82-ON
Extension Housing Babbit ........... 82-ON
Extension Housing
Heavy Duty Bronze ..................... 82-ON
Case Bronze ............................... 82-ON
Case Babbit................................. 82-ON

QTY
1
1
1
1
1
1
1
1
2
1
1
1
1

PART NO

TH700.BK01
TH700.BK02
TH700.BUS01
TH700.BUS03
TH700.BUS04
TH700.BUS05
TH700.BUS06
TH700.BUS07
TH700.BUS08
TH700.BUS09
TH700.BUS10
TH700.BUS11
TH700.BUS02

Alt TH700.BUS12
1 TH700.BUS13
Alt TH700.BUS14

THRUST BEARINGS & WASHERS


Kit
Kit
70B
71B

Thrust Washer Kit........................ 82-ON


Thrust Bearing Kit ....................... 82-ON
Pump to Reverse Drum............... 82-ON
Stator Support to
Input Drum Bearing ..................... 82-ON
72B Stator Support To Input Drum
Selective 1.87mm-1.97mm ......... 82-ON
Selective 2.04mm-2.14mm ......... 82-ON
Selective 2.21mm-2.31mm ......... 82-ON
Selective 2.38mm-2.48mm ......... 82-ON
Selective 2.55mm-2.65mm ......... 82-ON
Selective 2.72mm-2.82mm ......... 82-ON
Selective 2.89mm-2.99mm ......... 82-ON
Selective 3.06mm-3.16mm ......... 82-ON
73C Input Sungear Bearing ................ 82-ON
74C Input Carrier to Race
(Used with Late Style Sprag) ...... 82-ON
75C Input Carrier to
Reaction Shaft Bearing ............... 82-ON
76C Reaction Shaft/Shell Washer ...... 82-ON
77D Rear One Way Clutch Race
To Driving Shell Washer .............. 82-ON
78D Reaction Carrier to
Support Bearing .......................... 82-ON
79D Reaction Gear Support
To Case Bearing.......................... 82-ON

ILL
NO. DESCRIPTION
85E
85E
85E
NI
NI
NI

38C 3-4 Clutch Piston


with Bonded Seal ....................... 82-ON
Forward Clutch Piston with
Bonded Seals .............................. 82-ON
Overrun Clutch Piston with
Bonded Seal &
Release Spring Assembly ........... 82-96
Overrun Clutch Piston with
Bonded Seal................................ 97-ON

1
1
1

TH700.TK01
TH700.BK01
TH700.THW01

TH700.THW02

AR
AR
AR
AR
AR
AR
AR
AR

TH700.THW03
TH700.THW04
TH700.THW05
TH700.THW06
TH700.THW07
TH700.THW08
TH700.THW09
TH700.THW10

TH700.THW11

TH700.THW12

1
1

TH700.THW13
TH700.THW14

TH700.THW15

TH700.THW16

69E
NI
NI
NI
NI
NI
NI

TH700.THW18

NI

PART NO

1
1
1
2

TH700.FIL01
TH700.FIL01
4L60E.FIL01
TH700.FIL02

4L60E.FIL02

4L60E.FIL03

TH700.PIS01

TH700.PIS02

TH700.PIS03

TH700.PIS04

SPRINGS & ONE WAY CLUTCHES


82C Forward Sprag Assembly
Heavy Duty Complete ................. 82-ON
88C Forward Sprag (26 Element) ....... 82-86
88C Forward Sprag (28 Element) ....... 87-ON
99D Low Roller Clutch ........................ 82-85
99D Low Roller Clutch ........................ 86-ON
NI Valve Body Shift Kit ..................... 82-ON

1
1
1
1
1
1

TH700.OWC01
TH700.OWC02
TH700.OWC03
TH700.OWC04
TH700.OWC05
TH700.SK01

ELECTRICAL COMPONENTS

BANDS
1
1

Filter TH700-R4........................... 82-86


Filter TH700-R4........................... 87-93
Filter 4L60E ................................. 93-ON
Gov and Converter Filter ............. 82-ON
Small Valve Body Filter 4L60E
P.C. Switch .................................. 93-ON
Large Valve Body Filter 4L60E
Shift Solenoid .............................. 93-ON

QTY

PISTONS

NI

95B Second & Fourth Band


TH700-R4................................... 82-92
95B Second & Fourth Band 4L60E .... 93-ON

YEARS

FILTERS

TH700.BAN01
4L60E.BAN01

231

Fitz All Multi Fit Solenoid Kit ..... 82-ON


1-2 Shift Solenoid ........................ 93-ON
2-3 Shift Solenoid ........................ 93-ON
Output Speed Sensor.................. 93-ON
4 Pin Case Connector ................. 82-ON
Lock-up Solenoid ........................ 82-ON
Pressure Switch
4th Gear (N.C.)............................ 82-ON
Pressure Switch
4th Gear (N.O.) ........................... 82-ON
3/4 Pulse 2 Prong (N.C.) ............. 82-ON

1
1
1
1
1
1

TH700.SOL10
TH700.SOL01
TH700.SOL01
TH700.ELE05
TH700.ELE06
TH700.ELE01

TH700.ELE02

1
1

TH700.ELE03
TH700.ELE04

4T40E, 4T45E

A
C

4 SPEED FWD (Full Electronic Control)

232

4T40E, 4T45E

A
C

4 SPEED FWD (Full Electronic Control)

233

4T40E, 4T45E

4 SPEED FWD (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

This page is currently being updated; many


of the parts listed in the illustration are
available.
Please call our sales team for details.

234

YEARS

QTY

PART NO

4T40E, 4T45E

4 SPEED FWD (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

235

YEARS

QTY

PART NO

440T4 (4T60)

A
C

4 SPEED FWD

236

440T4 (4T60)

A
C

4 SPEED FWD

237

440T4 (4T60)

4 SPEED FWD
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

This page is currently being updated; many


of the parts listed in the illustration are
available.
Please call our sales team for details.

238

YEARS

QTY

PART NO

440T4 (4T60)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

239

4 SPEED FWD

YEARS

QTY

PART NO

4T60E (M13)

A
C

4 SPEED FWD (Electronic Control)

240

4T60E (M13)

A
C

4 SPEED FWD (Electronic Control)

241

4T60E (M13)

4 SPEED FWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

242

YEARS

QTY

PART NO

4T60E (M13)

4 SPEED FWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

243

YEARS

QTY

PART NO

4T80E

A
C

4 SPEED FWD (Electronic Control)

244

4T80E

A
C

4 SPEED FWD (Electronic Control)

245

4T80E

4 SPEED FWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

This page is currently being updated; many


of the parts listed in the illustration are
available.
Please call our sales team for details.

246

YEARS

QTY

PART NO

4T80E

4 SPEED FWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

247

YEARS

QTY

PART NO

SATURN - TAAT

A
C

4 SPEED FWD

248

SATURN - TAAT
4 SPEED FWD

ILL
NO. DESCRIPTION

YEARS

QTY

ILL
NO. DESCRIPTION

PART NO

This page is currently being updated; many


of the parts listed in the illustration are
available.
Please call our sales team for details.

249

YEARS

QTY

PART NO

TH325/4L

A
C

4 SPEED FWD

250

TH325/4L

4 SPEED FWD
ILL
NO. DESCRIPTION

YEARS

QTY

ILL
NO. DESCRIPTION

PART NO

This page is currently being updated; many


of the parts listed in the illustration are
available.
Please call our sales team for details.

251

YEARS

QTY

PART NO

A
C
Honda

252

HONDA 2 SPEED

A
C

2 SPEED FWD (Hydrulic Control)

253

Rev 06/97

HONDA 2 SPEED

2 SPEED FWD (Hydrulic Control)


ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

Overhaul Kit ................................ 75-80


Gasket & Rubber Kit ................... 75-80

QTY
1
1

PART NO

HON2.OHK01
HON2.GSK01

ILL
NO. DESCRIPTION
9A
9B
11
11
11

GASKETS
1E
2E

Case to Case Gasket .................. 75-80


End Cover Gasket ....................... 75-80

Low Clutch Inner ......................... 75-80


Low Clutch Outer ........................ 75-80
High Clutch Inner ........................ 75-80
High Clutch Outer........................ 75-80
Converter O Ring Outer .............. 75-80
Converter O Ring Inner ............... 75-80

1
1

HON2.GAS01
HON2.GAS02

1
1
1
1
1
1

HON2.OR01
HON2.OR02
HON2.OR03
HON2.OR04
HON2.OR05
HON2.OR06

1
1
1
1
1

HON2.MCS01
HON2.MCS04
HON2.MCS05
HON2.MCS02
HON2.MCS03

1
2
2
1
1

HON2.SRK01
HON2.SSR01
HON2.SSR02
HON2.SSR03
HON2.SSR04

4
4

HON2.FRP01
HON2.FRP01

33C Drive Gear to High


Clutch Needle Bearing ................ 75-80
34C Drive Gear to Mainshaft
Needle Bearing ........................... 75-80
35C Rear Main Outer Bearing ............ 75-80
36C Low Gear/Thrust Plate Shim ....... 75-80
37D Countershaft Outer Bearing ........ 75-80
48E Converter Support Bearing ......... 75-80
49E Countershaft Inner Bearing ......... 75-80
50E Low Clutch Cover
Bearing Small ............................. 75-80
NI Low Clutch Cover
Bearing Large............................. 75-80
NI Crown Wheel Bearings ............... 75-80
NI Converter Turbine Thrust ............ 75-80

SEALS
17E
18E
19E
15E
16E

Converter (Pump)........................ 75-80


Selector Shaft.............................. 75-80
Speedo Housing.......................... 75-80
Axle Left Side .............................. 75-80
Axle Right Side............................ 75-80

Sealing Ring Kit........................... 75-80


Low Clutch Drum......................... 75-80
High Clutch Drum ........................ 75-80
Mainshaft 24mm O.D. ................. 75-79
Mainshaft 26mm O.D. ................. 79-80

NI

Filter ............................................ 75-80

40C
41C
42D
46E
47E
NI

Mainshaft Lock Tab ..................... 75-80


Mainshaft Nut .............................. 75-80
Countershaft Nut ......................... 75-80
Bearing Retainer Screw .............. 75-80
Speedo Cable Clip ...................... 75-80
Selector Lock Tab........................ 75-80

Low Clutch .................................. 75-80


High Clutch.................................. 75-80

HON2.STP01
HON2.STP01
HON2.PP01
HON2.PP02
HON2.PP03

HON2.TOR01

2
1
1
1
1
1

HON2.TOR02
HON2.TOR03
HON2.THW01
HON2.TOR04
HON2.TOR05
HON2.TOR06

HON2.TOR07

1
2
1

HON2.TOR08
HON2.TOR09
HON2.TOR10

HON2.FIL01

1
1
1
AR
1
1

HON2.LT01
HON2.NUT01
HON2.NUT02
HON2.NUT03
HON2.CL01
HON2.LT02

1
1

HON2.SEL01
HON2.RET01

SUNDRY PARTS

FRICTION PLATES
8A
8B

4
4
AR
AR
AR

PART NO

FILTERS

SEALING RINGS
Kit
24A
25B
26C
26C

Low Clutch .................................. 75-80


High Clutch.................................. 75-80
Pressure Plate 2.1mm................. 75-80
Pressure Plate 2.4mm................. 75-80
Pressure Plate 2.7mm................. 75-80

QTY

THRUST BEARINGS & WASHERS

RUBBER COMPONENTS
3A
4A
3B
4B
NI
NI

YEARS

STEEL PLATES

HARD PARTS
43D Reverse Selector......................... 75-80
44E Bearing Retainer ......................... 75-80

254

HONDA 3 SPEED

A
C

3 SPEED FWD (Hydraulic Control)

255

HONDA 3 SPEED

3 SPEED FWD (Hydraulic Control)


ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

Overhaul Kit
With and Without Lock Up........... 80-ON
Gasket & Rubber Kit
With & Without Lock Up .............. 80-ON

QTY

PART NO

HON3.OHK01

HON3.GSK01

Note: Some Late Units may use 110mm Plates

ILL
NO. DESCRIPTION

NI
5A
6A
6A

Converter O Ring
(Bolted Type Converter) .............. 80-ON
Converter O Ring Inner ............... 80-ON
Inner Clutch O Ring 39.8 x 2.2mm
106 & 110mm Clutch Plates ........ 80-ON
Outer Clutch O Ring
106mm Plates 104 x 2.2mm ....... 80-ON
Outer Clutch O Ring
110mm Plates 110 x 2.2mm ........ 84-ON

HON3.STP01

HON4.STP01

14A Pressure Plate 2.9mm................. 80-ON

HON3.PP01

BEARINGS & THRUSTS


1

HON3.GAS01

HON3.GAS03

HON3.GAS02

HON3.GAS04

35C
37B
39B
44D
NI
NI

1
1

HON3.OR01
HON3.OR02

NI

1
1
1
1
2

HON3.TOR01
HON3.TOR02
HON3.TOR03
HON3.TOR04
HON4.TOR05

HON3.THW01

Filter ............................................ 80-ON

HON3.FIL01

AR HON3.OR03
AR HON3.OR04
AR HON3.OR05

ONE WAY CLUTCHES


1
1

HON3.MCS01
HON3.MCS04

HON3.MCS02

1
1

HON3.MCS03
HON3.MCS05

40B Sprag (Fully Automatic Only) ...... 80-ON

SEALING RINGS
Kit Sealing Ring Kit........................... 80-ON
27C Mainshaft Sealing Rings ............. 80-ON

Mainshaft Bearing ....................... 80-ON


Countershaft Bearing .................. 80-ON
Countershaft Bearing Inner ......... 80-ON
Converter Support Bearing ......... 80-ON
Crown Wheel Bearing ................. 80-ON
Converter Thrust Washer
Bolted Type Convertor................. 80-ON

FILTERS

SEALS
18D Converter (Pump)........................ 80-ON
23D Selector Shaft.............................. 80-ON
17D Axle Shaft Left
(68.3mm O.D.) ............................ 80-ON
19D Axle Shaft Right
(56.2mm O.D.) ............................ 80-ON
NI Speedo Housing.......................... 80-ON

PART NO

RUBBER COMPONENTS
NI

QTY

13A All Clutch Packs (2.0mm) ............ 80-ON


13A Some Late Units May Use 110mm
Clutch Plates ............................... 86-ON

GASKETS
11D Case to Case Gasket
3 Speed Non Lock Up ................. 80-ON
11D Case to Case Gasket
3 Speed with Lock Up ................. 84-ON
10D End Cover Gasket
3 Speed Non Lock Up ................. 80-ON
10D End Cover Gasket
3 Speed with Lock Up ................. 84-ON

YEARS

STEEL PLATES

HON3.OWC01

1
1
AR
1

HON3.NUT01
HON3.NUT02
HON3.LT01
HON3.CL01

1
1

HON3.SEL01
HON3.SEL02

SUNDRY PARTS
1 HON3.SRK01
2-3 HON3.SSR01

36B
34C
NI
NI

FRICTION PLATES

Countershaft Nut ......................... 80-ON


Mainshaft Nut .............................. 80-ON
Selector Lock Tab........................ 80-ON
Speedo Clip................................. 80-ON

HARD PARTS

12A All Clutch Packs .......................... 80-ON

HON3.FRP01

12A Some Late Units May Use


110mm Clutch Plates .................. 86-ON

HON4.FRP01

38B Reverse Selector (Bevelled) ....... 80-83


38B Reverse Sel (Non-Bevelled)........ 84-ON

256

HONDA 4 SPEED 2 SHAFT

A
C

4 SPEED FWD (Electronic & Hydraulic Control)

257

HONDA 4 SPEED 2 SHAFT

A
C

4 SPEED FWD (Electronic & Hydraulic Control)

258

HONDA 4 SPEED 2 SHAFT

4 SPEED FWD (Electronic & Hydraulic Control)


ILL
NO. DESCRIPTION
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit

YEARS

OVERHAUL KITS

Overhaul Kit
Rover 825/827............................. 82-ON
Overhaul Kit
Honda Prelude/Accord
Without Fuel Injection.................. 86-ON
Overhaul Kit
Honda Prelude/Accord
With Fuel Injection....................... 83-87
Overhaul Kit
Rover216/416
Honda Civic ................................. 88-90
Overhaul Kit M24A
With 110mm Clutch Plates .......... 92-ON
Overhaul Kit
Honda Accord.............................. 90-ON
Overhaul Kit
Honda Prelude ............................ 92-ON
Overhaul Kit RO, MPRA
With 116mm Clutch Plates .......... 90-93
Overhaul Kit MP7A
With 116mm Clutch Plates .......... 94-ON
Overhaul Kit MPYA
Rover/Legend
With 125mm Clutch Plates .......... 91-ON

QTY

PART NO

HON4.OHK01

HON4.OHK04

ILL
NO. DESCRIPTION
2F
2F
3G
3G

HON4.OHK02

HON4.OHK05

2F

HON4.OHK07

3G

HON4.OHK06

3G

HON4.OHK06

2F

HON4.OHK08

2F

HON4.OHK08

HON4.OHK09

2F

GASKET & RUBBER KITS


Kit
Kit
Kit
Kit

Gasket & Rubber Kit


Rover 825/827............................. 82-ON
Gasket & Rubber Kit
Honda Accord & Prelude
Non Injection ............................... 86-ON
Gasket & Rubber Kit
Honda Accord & Prelude
Injection ....................................... 86-ON
Gasket & Rubber Kit
With 120mm Clutch Plates
PX4B, APXA, APX4,
MPXA, MPOA, MP1A
(See 3 Shaft Honda) ................... 90-ON

YEARS

GASKETS

Case to Case Gasket


Rover 825.................................... 86-ON
Case to Case Gasket
Rover 827.................................... 86-ON
End Cover Gasket
Rover 825.................................... 86-ON
End Cover Gasket
Rover 827.................................... 86-ON
Case to Case Gasket
Honda Non Injected .................... 86-ON
Case to Case Gasket
Honda Injected ............................ 86-ON
End Cover Gasket
Honda Non Injected .................... 88-ON
End Cover Gasket
Honda Injected ............................ 90-ON
PX4 Carburetted
With 120mm Clutch Plates .......... 88-ON
PX4 Fuel Injected, MP1A
With 120mm Clutch Plates .......... 88-ON

QTY

PART NO

HON4.GAS01

HON4.GAS03

HON4.GAS02

HON4.GAS04

HON4.GAS05

HON4.GAS07

HON4.GAS06

HON4.GAS08

HON4.GAS09

HON4.GAS10

1
1

HON4.GAS11
HON4.GAS12

PAN GASKETS

HON4.GSK01

HON4.GSK04

HON4.GSK02

HON4.GSK06

NI
NI

The Above Codes have been researched using the


information available to us at this time.
Some Codes May not be listed and should you encounter
one of these please check the following to
enable us to identify the correct kit.
Case to Case and End Cover Gasket Style
Clutch Plate Size
Axle Seal Size

259

Pan Gasket MPYA....................... 91-ON


Pan Gasket MPWA...................... 91-ON

HONDA 4 SPEED 2 SHAFT

4 SPEED FWD (Electronic & Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

SEALS

20E Converter Seal (Rover) ............... 83-ON


20E Converter Seal (Honda) .............. 83-ON

QTY
1
1

PART NO

HON4.MCS01
HON4.MCS02

SEALING RINGS
Kit
26B
26B
26B
NI

Sealing Ring Kit........................... 86-ON


Mainshaft Sealing Ring 32mm .... 82-86
Mainshaft Sealing Ring 35mm .... 85-ON
Mainshaft Sealing Ring 42mm .... 91-ON
Mainshaft 4WS (29mm) .............. 88-ON

1
4
4
4
1

HON4.SRK01
HON4.SSR01
HON4.SSR02
HON4.SSR03
HON4.SSR04

FRICTION PLATES
15A All Clutch Packs 106mm O.D. ..... 82-E83
15A All Clutch Packs
110mm O.D. (2MM).................... L83-86
15A All Clutch Packs
110mm O.D. (1.9mm).................. 91-ON
15A All Clutch Packs 116mm O.D. ..... 86-ON
NI All Clutch Packs 120mm O.D. ..... 90-ON

12 HON3.FRP01
12 HON4.FRP01
12 HON4.FRP05
16 HON4.FRP02
15 HON4.FRP03

ILL
NO. DESCRIPTION

17A Press Plate 106mm


2.9mm ....................................... 82-E83
17A Press Plate 110mm
2.6mm ........................................ L83-86
17A Press Plate 110mm
2.8mm ........................................ L83-86
17A Press Plate 110mm
3.0mm ......................................... L83-86
17A Press Plate 110mm
3.2mm ......................................... L83-86
17A Press Plate 116mm
2.5mm # 5 ................................... 86-ON
17A Press Plate 116mm
2.6mm # 6 ................................... 86-ON
17A Press Plate 116mm
2.7mm # 7 ................................... 86-ON
17A Press Plate 116mm
2.8mm # 8 ................................... 86-ON
17A Press Plate 116mm ....................
2.9mm # 9 ................................... 86-ON
17A Press Plate 116mm ....................
3.0mm #10 .................................. 86-ON

For 125mm Plates see Honda 3 Shaft Page 84

12 HON3.STP01
AR HON3.STP02
AR HON3.STP03
12
AR
AR
AR

HON4.STP01
HON4.STP10
HON4.STP06
HON4.STP11

12
AR
AR
AR

HON4.STP02
HON4.STP12
HON4.STP13
HON4.STP14

HON4.STP05

HON4.STP03

HON4.STP04

HON4.STP03

HON4.STP03

HON4.STP03

QTY

PART NO

AR HON3.PP01
AR HON4.PP26
AR HON4.PP28
AR HON4.PP30
AR HON4.PP32
AR HON4.PP05
AR HON4.PP06
AR HON4.PP07
AR HON4.PP08
AR HON4.PP09
AR HON4.PP10

Other Pressure Plates available on Request

STEEL PLATES
16A All Clutch Packs
106mm (2.0mm) .......................... 82-E83
16A 106mm Undersize (1.7mm)......... 82-E83
16A 106mm Oversize (2.1mm)......... 82-E83
16A All Clutch Packs
110mm (2.0mm) .......................... L83-86
16A 110mm Undersize (1.8mm) ......... L83-86
16A 110mm Undersize (1.6mm) ......... L83-86
16A 110mm Oversize (2.1mm) ......... L80-86
16A All Clutch packs
116mm (2.0mm) .......................... 86-ON
16A 116mm Undersize (1.8mm) ......... 86-ON
16A 116mm Oversize (2.1mm) ......... 86-ON
16A 116mm Oversize (2.6mm) ......... 86-ON
NI 1st Clutch (Low)
120mm (2.3mm) .......................... 1990
NI 1st Clutch (Low)
120mm (2.0mm) .......................... 91-ON
NI 2nd Clutch Pack
120mm (2.6mm) .......................... 1990
NI 2nd Clutch Pack
120mm (2.0mm) .......................... 90-ON
NI 3rd Clutch Pack
120mm (2.0mm) .......................... 90-ON
NI 4th Clutch Pack
120mm (2.0mm) ......................... 90-ON
NI All Clutch Packs 120mm
Undersize (1.8mm)...................... 90-ON

YEARS

PRESSURE PLATES

AR HON4.STP09

260

HONDA 4 SPEED 2 SHAFT

4 SPEED FWD (Electronic & Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

BUSHES

Kit Mainshaft Bush Kit ...................... 86-ON


41B 2nd Gear to Mainshaft Bush *
Replaces Bearing ........................ 82-ON
41B 2nd Gear to Mainshaft Bush *
Replaces Bearing ........................ 86-ON

QTY

PART NO

HON4.BK01

HON4.BUS01

HON4.BUS02

*These Solid Bronze Bushes press fit


onto Mainshaft and are designed to
save a mainshaft that has been
damaged by original roller bearing.

BEARINGS & THRUSTS


40B Thrust Bearing 2nd Gear to
Mainshaft 42 x 58 x 2mm ............ 82-87
41B Roller Bearing 2nd Gear I.D
36 x 41 x 18mm........................... 82-87
42B Thrust Bearing 2nd Gear
to Clutch Drum
36 x 56 x 2mm............................. 88-ON
42B Thrust Bearing 2nd Gear to
Clutch Drum (V6 & Modified Drum)
36 x 56 x 2.5mm.......................... 86-ON
44B Selective Race 36.5 x 51mm
Clutch Drum to Bearing
(4.00mm) ..................................... 82-87
Clutch Drum to Bearing
(4.05mm) ..................................... 82-87
Clutch Drum to Bearing
(4.10mm) ..................................... 82-87
Clutch Drum to Bearing
(4.15mm) ..................................... 82-87
Clutch Drum to Bearing
(4.20mm) ..................................... 82-87
Clutch Drum to Bearing
(4.25mm) ..................................... 82-87
Clutch Drum to Bearing
(4.20mm) ..................................... 88-ON
Clutch Drum to Bearing
(4.30mm) ..................................... 88-ON
Clutch Drum to Bearing
(4.40mm) ..................................... 88-ON

HON4.TOR01

HON4.BE11

HON4.TOR02

HON4.TOR08

ILL
NO. DESCRIPTION

YEARS

QTY

BEARINGS & THRUSTS (Cont)

44B These Selective Races allow the use


of the updated 2nd Gear and Bearing
(51466) with Thin Wall Hub 2nd & 4th
Clutch Drum
Selective Race 36.5 x 55mm
Clutch Drum to Bearing
(4.05mm) ..................................... 85-ON
Clutch Drum to Bearing
(4.10mm) ..................................... 85-ON
Clutch Drum to Bearing
(4.15mm) ..................................... 85-ON
Clutch Drum to Bearing
(4.20mm) ..................................... 85-ON
Clutch Drum to Bearing
(4.25mm) ..................................... 85-ON
Clutch Drum to Bearing
(4.30mm) ..................................... 85-ON
Clutch Drum to Bearing
(4.35mm) ..................................... 88-ON
Clutch Drum to Bearing
(4.40mm) ..................................... 88-ON

PART NO

AR HON4.THW14
AR HON4.THW15
AR HON4.THW16
AR HON4.THW17
AR HON4.THW18
AR HON4.THW19
AR HON4.THW20
AR HON4.THW21

Many other bearings and thrusts stocked


details

Please ask for

FILTERS
AR HON4.THW02

AR HON4.THW05

30E
30E
NI
NI
NI
NI
NI

AR HON4.THW06

NI

AR HON4.THW07

NI

AR HON4.THW03
AR HON4.THW04

AR HON4.THW09
AR HON4.THW08
AR HON4.THW10

261

Filter AK, CA, C9, AS, F4 ............ 82-86


Filter G4, L5, PL5X...................... 86-ON
Filter PX4B, APX4 ....................... 90-91
Filter PX4B, APX4 ....................... 92-93
Filter MPYA.................................. 91-ON
Filter MPW4A .............................. 92-ON
Rover External Filter
Shift Solenoid .............................. 88-ON
Rover External Filter
Lock-up Solenoid ........................ 88-ON
In Line Filter Kit ........................... 82-ON

1
1
1
1
1
1

HON4.FIL01
HON4.FIL02
HON4.FIL03
HON4.FIL06
HON4.FIL07
HON4.FIL08

HON4.FIL04

1
1

HON4.FIL05
FILTER.K01

HONDA 4 SPEED 2 SHAFT

4 SPEED FWD (Electronic & Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

PISTONS

37A Clutch Piston 110mm .................. L83-87


37A Clutch Piston 116mm .................. 86-ON
37A Clutch Piston 116mm
(43mm I.D.) ................................ 88-ON

QTY

PART NO

AR HON4.PIS03
AR HON4.PIS02
AR HON4.PIS01

CIRCLIPS
39A Snap Retainer Circlip Modified Type
Thin Wall Hub All Clutches .......... 82-ON
39A Snap Retainer Circlip
Thick Wall Hub & V6 ................... 86-ON

AR HON4.CIR03
AR HON4.CIR01

SPRINGS & ONE WAY CLUTCHES


66A Waved Cushion Spring 116mm
All Clutches ................................. 86-ON

HON4.DIA02

60D Sprag........................................... 82-89


60D Sprag........................................... 86-89

1
1

HON4.OWC01
HON4.OWC02

ILL
NO. DESCRIPTION

YEARS

HARD PARTS

35A 2nd & 4th Clutch Drum Rebuilt


110mm Thin Wall Hub
(3 Plate)...................................... 82-87
35A 2nd & 4th Clutch Drum Rebuilt
116mm Thin Wall Hub
(4 Plate)....................................... 82-ON
35A 2nd & 4th Clutch Drum Rebuilt
116mm Thin Wall Hub
(3 Plate)....................................... 88-ON
35A 2nd & 4th Clutch Drum Rebuilt
116mm Thick Wall Hun
(4 Plate)
57C Reverse Selector (825 Early) ...... 82-91
NI Reverser Selector Sleeve ........... 82-91
NI Rover 825 Counter Shaft ............ 82-ON
NI 3rd Gear Counter Shaft 825 ........ 82-ON
NI 2nd Gear Counter Shaft 825 ....... 82-ON
NI Rev Gear Counter Shaft 825....... 82-ON
NI 4th Gear Counter Shaft 825 ........ 82-ON
NI Low Gear Mainshaft 825 ............. 82-ON
NI 2nd Gear Mainshaft 825.............. 82-ON
NI 4th Gear Mainshaft 825............... 82-ON
NI Reverse Hub 825 ........................ 82-ON
NI Reverse Idler Gear 825 ............... 82-ON
NI 2nd Gear Mainshaft 827.............. 88-ON
NI 4th Gear Mainshaft 827............... 88-ON
NI 4th Gear Counter Shaft 827 ........ 88-ON
NI 4th Gear Mainshaft
SOHC Rover 416 ........................ 91-ON
NI 3rd Gear Counter Shaft
DOHC Rover 216 ........................ 91-ON

QTY

PART NO

HON4.DRU03

HON4.DRU01

HON4.DRU02

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

HON4.SEL01
HON4.SEL02
HON4.SH01
HON4.GE01
HON4.GE02
HON4.GE03
HON4.GE04
HON4.GE05
HON4.GE06
HON4.GE07
HON4.GE08
HON4.GE09
HON4.GE10
HON4.GE11
HON4.GE12

HON4.GE20

HON4.GE21

Note:
No Warranty on Rebuilt Drums

GENERAL
ELECTRICAL COMPONENTS
NI
NI

Shift Solenoid (Recon) ............... 86-ON


Lock-up Solenoid (Recon).......... 86-ON

1
1

HON4.SOL31
HON4.SOL32

All Honda Hard Parts Available on Order


Transmission Codes and
Chassis Details
Required when Ordering

SUNDRY PARTS
50D
51D
51D
50D
51D
50D
51D

Mainshaft Nut Rover ................... 82-ON


Countershaft Nut Rover (E)......... 82-86
Countershaft Nut Rover (L) ......... 86-ON
Mainshaft Nut 216/416 .............. 89-92
Countershaft Nut 216/416 ........... 89-92
Mainshaft Nut F4 Accord ............. 86-ON
Countershaft Nut F4 Accord ........ 86-ON

1
1
1
1
1
1
1

HON4.NUT01
HON4.NUT02
HON4.NUT03
HON4.NUT04
HON4.NUT05
HON4.NUT06
HON4.NUT07

262

HONDA 4 SPEED (3 Shaft)

A
C

4 SPEED FWD (Electronic Control)

263

HONDA 4 SPEED (3 Shaft)

A
C

4 SPEED FWD (Electronic Control)

HONDA 3 SHAFT
SECOND

ILLUSTRATION PAGE
COMING SOON

264

HONDA 4 SPEED (3 Shaft)

4 SPEED FWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

KITS

Kit

Overhaul Kit M24A, A2YA


With 110mm Clutch Plates .......... 92-ON

Kit

Overhaul Kit RO, MPRA


With 116mm Clutch Plates .......... 90-ON

Kit

Overhaul Kit MP7A


With 116mm Clutch Plates .......... 90-ON

Kit

Overhaul Kit
PX4B, APXA, APX4, AOYA,
MPXA*, MPOA, MP1A, MPJA
With 120mm Clutch Plates .......... 90-ON

Kit

Overhaul Kit PX4B Carb


110, 116 & 120mm Plates ........... 90-ON

QTY

1
1
1

PART NO

HON4.OHK07
HON4.OHK08
HON4.OHK08

HON4.OHK06

HON4.OHK06

HON4.OHK09

Kit

Gasket & Rubber Kit


With 120mm Clutch Plates .......... 90-ON

HON4.GSK06

GASKETS
1E

Case Gasket RO, MPRA


With 116mm Clutch Plates .......... 90-ON

HON4.GAS13

1E

Case Gasket PX4 Carburetted


With 120mm Clutch Plates .......... 88-ON

HON4.GAS14

Case Gasket PX4 Fuel Inj,


MP1A With 120mm Frictions ....... 88-ON

HON4.GAS15

2E

End Cover Gasket RO, MPRA


With 116mm Clutch Plates .......... 90-ON

2E

End Cover Gasket


PX4 Carburetted
With 120mm Clutch Plates .......... 90-ON

2E

5A
5A
6A

6A
6A
NI

Overhaul Kit MPYA


With 125mm Clutch Plates .......... 91-ON

HON4.GAS16

YEARS

Inner Clutch O Ring


106, 110, 116mm Clutch Plates
39.8 x 2.2mm .............................. 82-ON
Inner Clutch O Ring
120mm Clutch Plates
46.8 x 2.2mm .............................. 90-ON
Outer Clutch O Ring
With 106mm Plates
100 x 2.2mm ............................... 82-ON
Outer Clutch O Ring
With 110mm Plates
104 x 2.2mm ............................... 86-ON
Outer Clutch O Ring
With 116mm Plates
110 x 2.2mm................................ 90-ON
Outer Clutch O Ring
With 120mm Plates
110 x 2.2mm................................ 90-ON
Filter to Valve Body
Ring MPYA, MPWA ..................... 90-ON

HON4.GAS09

End Cover Gasket


PX4 Injected, MP1A
With 120mm Clutch Plates .......... 90-ON

HON4.GAS10

NI

Pan Gasket MPYA....................... 91-ON

HON4.GAS11

NI

Pan Gasket MPWA...................... 91-ON

HON4.GAS12

PART NO

AR HON4.OR01
AR HON4.OR02
AR HON4.OR03
AR HON4.OR04
AR HON4.OR05
AR HON4.OR06
1

HON4.OR07

1
1
1
1
1
1
1
1
1
1
1
1

HON4.MCS10
HON4.MCS11
HON4.MCS13
HON4.MCS12
HON4.MCS14
HON4.MCS21
HON4.MCS15
HON4.MCS16
HON4.MCS17
HON4.MCS18
HON4.MCS19
HON4.MCS20

SEALS
20E
22E
22E
24E
24E
26E
NI
NI
NI
NI
NI
NI

Converter Seal ............................ 90-ON


Axle Left Ex M24A, MP7A ........... 90-ON
Axle Left M24A, MP7A ................ 90-ON
Axle Right Ex M24A, MP7A......... 90-ON
Axle Right M24A, MP7A.............. 90-ON
Selector Shaft.............................. 90-ON
Inter Shaft Front MPYA................ 91-ON
Inter Shaft Inner MPYA................ 91-ON
Inter Shaft Rear MPYA ................ 91-ON
Inter Shaft Front MPWA .............. 91-ON
Inter Shaft Inner MPWA............... 91-ON
Inter Shaft Rear MPWA............... 91-ON

FRICTION PLATES
30A
30A
30A
30A

106mm O.D. All Clutch Packs ..... 82-E83


110mm O.D. All Clutch Packs ..... L83-86
116mm O.D. All Clutch Packs. .... 86-ON
116mm O.D. All Clutch Packs
Genuine Honda Plates ................ 86-ON
30A 116mm O.D V6
All Clutch Pack ............................ 86-ON
30A 120mm O.D. All Clutch Packs ..... 90-ON

QTY

RUBBER COMPONENTS

6A

Kit

1E

ILL
NO. DESCRIPTION

NI

265

125mm O.D. Plates


1st Clutch Pack Green
2.00mm ....................................... 91-ON
2nd Clutch Pack Red 2.00mm ...... 91-ON
3rd Clutch Pack Red 2.35mm....... 91-ON
4th Clutch Pack Green
2.35mm ....................................... 91-ON
Reverse Clutch Green
2.00mm ...................................... 91-ON
Low Hold Clutch Green
2.00mm ....................................... 91-ON

12 HON3.FRP01
12 HON4.FRP01
12 HON4.FRP02
Alt HON4.FRP12
16 HON4.FRP02
15 HON4.FRP03

4
4
4

HON4.FRP07
HON4.FRP06
HON4.FRP09

HON4.FRP08

HON4.FRP07

HON4.FRP07

HONDA 4 SPEED (3 Shaft)

4 SPEED FWD (Electronic Control)

ILL
NO. DESCRIPTION

YEARS

STEEL PLATES

QTY

PART NO

ILL
NO. DESCRIPTION

YEARS

SUNDRY PARTS

QTY

PART NO

31A 110mm (2.0mm) All Clutches ...... L83-86


31A 110mm (1.6mm) Undersize ......... L83-86

12 HON4.STP01
AR HON4.STP06

NI

Civic Codes ML4A, M24A


Mainshaft Nut ............................. 91-ON
Countershaft Nut ......................... 91-ON

1
1

HON4.NUT10
HON4.NUT12

31A 116mm (2.0mm) 10 Teeth ........... 86-ON

12 HON4.STP02

NI

Integra Codes RO, MPRA, MP7A


Mainshaft Nut ............................. 90-ON
Countershaft Nut ......................... 90-ON

1
1

HON4.NUT10
HON4.NUT13

NI

Accord Codes PX4B, APXA,


APX4, MPXA, MPOA
Mainshaft Nut .............................. 90-ON
Countershaft Nut ......................... 90-ON
Secondary Shaft.......................... 90-ON

1
1
1

HON4.NUT11
HON4.NUT14
HON4.NUT14

Prelude Codes PY8A, MY8A, MP1A


Mainshaft Nut .............................. 90-ON
Countershaft Nut ......................... 90-ON
Secondary Shaft Nut ................... 90-ON

1
1
1

HON4.NUT11
HON4.NUT14
HON4.NUT14

31A 120mm (2.3mm)


1st Clutch (Low) .......................... 1990
31A 120mm (2.0mm)
1st Clutch (Low) .......................... 91-ON
31A 120mm (2.6mm)
2nd Clutch Pack ......................... 1990
31A 120mm (2.0mm)
2nd Clutch Pack ......................... 90-ON
31A 120mm (2.0mm)
3rd Clutch Pack ........................... 90-ON
31A 120mm (2.0mm)
4th Clutch Pack ........................... 90-ON
31A 120mm (1.8mm)
Undersize .................................... 90-ON
NI
NI
NI
NI
NI
NI

125mm (2.0mm)
1st Clutch Pack ........................... 91-ON
125mm (2.0mm)
2nd Clutch Pack .......................... 91-ON
125mm (2.6mm)
3rd Clutch Pack ........................... 91-ON
125mm (2.6mm)
4th Clutch Pack ........................... 91-ON
125mm (2.0mm)
Reverse Clutch............................ 91-ON
125mm (2.0mm)
Low Hold Clutch .......................... 91-ON

HON4.STP05

HON4.STP03

HON4.STP04

HON4.STP03

HON4.STP03

HON4.STP03

NI

AR HON4.STP09

HON4.STP07

HON4.STP07

HON4.STP08

HON4.STP08

HON4.STP07

HON4.STP07

Other Three Shaft Honda Parts


available on Request
Transmission Codes and Chassis Details
Required when Ordering

FILTERS
NI

Filter PX4B, APX4 ....................... 90-91

HON4.FIL03

NI

Filter PX4B, APX4 ....................... 92-93

HON4.FIL06

NI

Filter MPYA.................................. 91-ON

HON4.FIL07

NI

Filter MPW4A .............................. 92-ON

HON4.FIL08

Other Filters Available on Request

266

HONDA ECVT

A
C

CONSTANTLY VARIABLE FWD (Electronic Control)

267

HONDA ECVT

A
C

CONSTANTLY VARIABLE FWD (Electronic Control)

268

HONDA ECVT

CONSTANTLY VARIABLE FWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

269

YEARS

QTY

PART NO

HONDA ECVT

CONSTANTLY VARIABLE FWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

270

YEARS

QTY

PART NO

A
C
271

A
C
Jatco

272

NISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL

A
C

3 & 4 SPEED RWD (Electronic & Hydraulic Control)

273

Revision 30/10/2002

NISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL

A
C

3 & 4 SPEED RWD (Electronic & Hydraulic Control)

274

Revision 30/10/2002

NISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL

3 & 4 SPEED RWD (Electronic & Hydraulic Control)


ILL
NO. DESCRIPTION
Kit
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit 3N71B .................... 74-ON


Overhaul Kit 4N71B .................... 82-ON
Overhaul Kit N4AEL
Mazda 929 & RX7 ....................... 88-92
Gasket & Rubber Kit 4 Speed ..... 82-ON

QTY

PART NO

1
1

L3N.OHK01
L4N.OHK01

1
1

N4AEL.OHK01
L4N.GSK01

GASKETS
1G
1G
2A
5G

Pan Gasket 14 Bolt Holes ........... 71-ON


Pan Gasket All 4 Speed .............. 82-ON
Front Pump to Case
3 Speed Non Lock Up ................. 71-ON
Extension Housing Gasket All ..... 71-ON

1
1

L3N.GAS01
L3N.GAS01

1
1

L3N.GAS02
L3N.GAS03

L3N.OR01

L3N.OR01

L3N.MCS01

L3N.MCS02

L4N.MCS01

SEALING RINGS
Kit

Sealing Ring Kit 4 Speed ............ 82-ON

31C Direct Flat All


(92mm ID x 2.00mm x 28T) ........ 71-ON
33C Forward Flat All
(92mm ID x 2.00mm x 28T) ........ 71-ON
33C Forward Flat All
(91mm ID x 1.50mm x 28T) ........ 71-ON
35E Low & Reverse Flat All
(106mm ID x 1.90mm x 13T) ...... 71-ON
37B Overdrive 4N71B
(92mm ID x 2.00mm x 28T) ........ 82-ON
37B Overdrive 4N71B
(91mm ID x 1.50mm x 28T) ........ 82-ON
37B Overdrive N4AEL
(92mm ID x 2.50mm x 28T) ........ 82-ON
38B Pressure Plate Overdrive
(6.35mm Thick) ........................... 82-ON
39C Pressure Plate Direct
(6.35mm Thick) ........................... 71-ON
40C Pressure Plate Forward
(6.35mm Thick) ........................... 71-ON

Kit

SEALS
20A Front Pump Seal All .................... 71-ON
21G Extension Housing
(Nissan) 50mm O.D. ................... 71-ON
21G Extension Housing
4 Speed Except RX7 ................... 82-ON

YEARS

STEEL PLATES

QTY

PART NO

L3N.STP01

L3N.STP01

F3A.STP01

4-7 L3N.STP02
2-3 L3N.STP01
2-3 F3A.STP01
3

L4N.STP01

L4N.PP01

L4N.PP01

L4N.PP01

1
1
1
1
2
1
1
1
1

L4N.BK01
L3N.BUS01
L3N.BUS02
L3N.BUS03
L3N.BUS04
L3N.BUS07
L3N.BUS06
L3N.BUS05
L3N.BUS08

BUSHES

RUBBER COMPONENTS
7A Front Pump to Case
D Ring All .................................... 71-ON
8B Overdrive to Case
D Ring 4 Speed ........................... 82-ON

ILL
NO. DESCRIPTION

L4N.SRK01

48A
49A
50C
51D
52G
53G
54G
55B

Bush Kit 4 Speed


(No Extension Housing Bush) ..... 82-ON
Front Pump Bush All ................... 71-ON
Stator Rear 3 Speed ................... 71-ON
Direct Drum All ............................ 71-ON
Sungear All .................................. 71-ON
Case Front (Narrow) 8mm .......... 71-ON
Case Rear (Wide) 11mm............. 71-ON
Extension Housing All ................. 71-ON
Overdrive Drum 4 Speed ............ 82-ON

Kit

Plastic Selective Kit All ................ 71-ON

THRUST BEARINGS & WASHERS

61B Overdrive/Pump Selective


1.70mm ....................................... 71-ON
Overdrive/Pumo Selective
2.10mm ....................................... 71-ON
Overdrive/Pump Selective
2.50mm ....................................... 71-ON

L3N.TK01

AR L3N.THW01
AR L3N.THW02
AR L3N.THW03

FRICTION PLATES
Kit Friction Kit L4N71B ..................... 82-ON
30C Direct All
(116mm OD x 1.50mm x 44T) ..... 71-ON
32C Forward All
(116mm OD x 1.50mm x 44T) ..... 71-ON
34E Low & Reverse All
(131mm OD x 2.00mm x 51T)..... 71-ON
36B Overdrive 4 Speed
(116mm OD x 1.50mm x 44T) ..... 82-ON

L4N.FRK01

3-5 L3N.FRP01
3-5 L3N.FRP01
4-7 L3N.FRP02
2-3 L3N.FRP01

BANDS
70C Intermediate Band
3 Speed ....................................... 71-ON
70C Intermediate Band
3 Speed (Borg Warner) ............... 71-ON
71B Overdrive Band
4 Speed ...................................... 82-ON
71B Overdrive Band
4 Speed (Borg Warner) .............. 82-ON

L3N.BAN01

L3N.BAN11

Alt L3N.BAN01
Alt L3N.BAN11

(Flex Band Replaces Solid Must Modify Strut)

275

Revision 30/10/2002

NISSAN, MAZDA JATCO 3N71B, 4N71B, N4A-EL

3 & 4 SPEED RWD (Electronic & Hydraulic Control)

ILL
NO. DESCRIPTION
75G
75G
NI
NI

YEARS

FILTERS

Filter 3 Speed ............................. 71-ON


Filter 4 Speed (Except N4A) ....... 82-ON
Governor Filter ............................ 82-ON
Filter Kit L4N71B ......................... 82-ON

QTY

PART NO

1
1
1
1

L3N.FIL01
L4N.FIL01
L4N.FIL02
L4N.FILKIT01

1
1
1

L3N.MOD01
L3N.MOD02
L4N.MOD01

ILL
NO. DESCRIPTION
NI
NI
NI

YEARS

SPECIAL ITEMS

Pressure Boost Kit 4N71B .......... 82-ON


ATSG Rebuild Manual
(4N71B) ....................................... 82-ON
ATSG Rebuild Manual
(N4A-EL) ..................................... 82-ON

QTY
1

PART NO

L4N.SL01

AR L4N.MAN01
AR N4AEL.MAN01

MODULATORS
78G Modulator 3 Speed ...................... 71-ON
78G Modulator 3 Speed (OEM) .......... 71-ON
78G Modulator 4 Speed TAXI ............. 82-ON

SPRINGS & ONE WAY CLUTCHES


81E Low Clutch Sprag
3 & 4 Speed ................................ 71-ON
NI Overdrive Sprag 4 Speed............ 82-ON

1
1

L3N.OWC01
L4N.OWC01

ELECTRICAL COMPONENTS
NI

Solenoid Set (Mazda N4A-EL)


(Rostra) .......................................

N4AEL.SOL01

1
1

L4N.SH01
L4N.SOL31

HARD PARTS
NI
NI

Intermediate Shaft TAXI .............. 82-ON


Overdrive Solenoid L4N71B........ 82-ON

276

Revision 04/2004

MAZDA JATCO F3A

A
C

3 SPEED FWD (Hydraulic Control)

277

Revision 02/09/2002

MAZDA JATCO F3A

3 SPEED FWD (Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

KITS

Kit
Kit

Overhaul Kit ................................ 81-ON


Gasket & Rubber Kit ................... 81-ON

1D
NI

Pan Gasket Except Isuzu ............ 81-ON


Pump Gasket .............................. 81-ON

QTY

PART NO

1
1

F3A.OHK01
F3A.GSK01

1
1

F3A.GAS01
F3A.GAS02

1
2

F3A.MCS01
F3A.MCS02

F3A.FRK01

L3N.FRP01

L3N.FRP01

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

GASKETS

SEALS
10D Converter Seal ............................ 81-ON
12D Axle ............................................. 81-ON

FRICTION PLATES
Kit Friction Kit ................................... 81-ON
20A Direct
(116mm OD x 1.50mm x 44T) ..... 81-ON
22B Forward
(116mm OD x 1.50mm x 44T) ..... 81-ON
24C Low & Reverse
(147mm OD x 1.50mm x 62T ...... 81-ON

3-5 F3A.FRP02

STEEL PLATES
Kit Steel Plate Kit.............................. 81-ON
21A Direct
(91mm ID x 1.50mm x 28T) ........ 81-ON
23B Forward
(91mm ID x 1.50mm x 28T) ........ 81-ON
25C Low & Reverse
(106mm ID x 1.90mm x 13T) ...... 81-ON

F3A.STK01

F3A.STP01

F3A.STP01

3-5 L3N.STP02

BANDS
30A Intermediate Band ...................... 81-ON

Alt F3A.BAN01

FILTERS
35D Filter Non Lock Up ...................... 81-87
35D Filter Mazda 323 Lock Up ........... 87-ON

1
1

F3A.FIL01
F3A.FIL02

F3A.DRU02

HARD PARTS
70A Direct Clutch Drum ...................... 81-ON

278

Revision 02/09/2002

MAZDA, FORD JATCO F4A-EL

A
C

4 SPEED FWD (Electronic Control)

279

Revision 02/09/2002

MAZDA, FORD JATCO F4A-EL


4 SPEED FWD (Electronic Control)

ILL
NO. DESCRIPTION
Kit
Kit
Kit
Kit

YEARS

KITS

Master Overhaul ....................... 90-ON


Overhaul Kit .............................. 90-ON
Valve Body Gasket ................... 90-97
Valve Body Gasket ................... 97-ON

QTY
1
1
1
1

PART NO

F4A.MOHK01
F4A.OHK01
F4A.GK01
F4A.GK02

Pan Gasket ............................... 90-ON


Pump Gasket ............................ 90-ON

YEARS

BUSHES

Kit

Bush Kit .................................... 90-ON

50B

Band ......................................... 90-ON

QTY

PART NO

F4A.BK01

F4A.BAN01

1
1

F4A.FIL01
F4A.FIL02

BANDS

GASKETS
1D
NI

ILL
NO. DESCRIPTION

1
1

F4A.GAS01
F4A.GAS02

FILTERS
SEALING RINGS
Kit
12A

Sealing Ring Kit ........................ 90-ON


Forward Clutch
Inner Sealing Ring ................... 90-ON

F4A.SRK01

F4A.SSR01

55D
55D

Filter Mazda .............................. 90-ON


Filter Ford 4EAT With Tube ...... 93-ON

SPRINGS & ONE WAY CLUTCHES


SEALS
20D
21D

Pump Seal ................................ 90-ON


Axle Seal................................... 90-ON

1
2

60A

Reverse Clutch Dia Spring ....... 90-ON

NI
NI
NI
NI

Shift & L/Up Solenoid Set (4).... 90-ON


Lock Up Solenoid...................... 90-ON
1-2 Shift Solenoid ..................... 90-ON
1-2 and 3-4 Soleniods
(2 Solenoids Wired Together) ... 90-ON
EPC Solenoid ........................... 97-ON
Speed Sensor (Elec/Mech)....... 90-ON

F4A.DIA01

G4A.MCS01
F3A.MCS02

ELECTRICAL COMPONENTS
FRICTION PLATES
Kit
30A
32A
34A
36B
38C

Friction Kit................................. 90-ON


Reverse Input Clutch
(175mm OD x 1.60mm x 45T) .. 90-ON
Forward Clutch
(127mm OD x 1.60mm x 42T) .. 90-ON
Coast Clutch
(114mm OD x 1.60mm x 16T) .. 90-ON
Low Clutch
(180mm OD x 1.60mm x 48T) .. 90-ON
3-4 Clutch O/D
(109mm OD x 1.60mm x 22T) .. 90-ON

F4A.FRK01

F4A.FRP03

F4A.FRP01

F4A.FRP02

F4A.FRP06

F4A.FRP04

STEEL PLATES
Kit
31A
33A
35A
37B
39C
39C
39C
40C
41A
42A

Steel Plate Kit ........................... 90-ON


Reverse Input Clutch
(161mm ID x 1.60mm x 32T) .... 90-ON
Forward Clutch
(110mm ID x 1.60mm x 32T) .... 90-ON
Coast Clutch
(99mm ID x 1.60mm x 26T) ...... 90-ON
Low Clutch
(167mm ID x 1.60mm x 16T) .... 90-ON
3-4 Clutch
(93mm ID x 1.60mm x 38T) ...... 90-ON
3-4 Clutch
(93mm ID x 1.80mm x 38T) ...... 90-ON
3-4 Clutch
(93mm ID x 2.30mm x 38T) ...... 90-ON
Pressure Plate 3-4 Clutch
(3.3mm Thick)........................... 90-ON
Pressure Plate Coast Clutch..... 90-ON
Pressure Plate Forward Clutch. 90-ON

F4A.STK01

F4A.STP03

F4A.STP01

F4A.STP02

F4A.STP08

F4A.STP04

F4A.STP05

F4A.STP06

1
1
1

F4A.STP07
F4A.PP02
F4A.PP01

NI
NI

1
1
1

F4A.SOL01
F4A.SOL02
F4A.SOL03

1
1
1

F4A.SOL04
F4A.SOL05
F4A.ELE01

1
1
2
1

F4A.DRU01
F4A.DRU02
F4A.BE01
F4A.OWC04

F4A.OWC03

1
1
1

F4A.OWC05
F4A.PIS01
F4A.PL01

F4A.PUM01

1
1

F4A.OWC06
F4A.SH01

AR
1
1
1

F4A.MAN01
F4A.PUM02
F4A.SK01
F4A.VA01
F4A.TOOL01

HARD PARTS
80C
82B
NI
84B
85B

3-4 Clutch Drum........................ 90-ON


Sungear & Band Drum Assy ..... 90-ON
Idler Gear Bearing .................... 90-ON
Input Sprag (24 Element).......... 90-ON
Inner Race Low OWC
(18 Rollers) ............................... 90-ON
83B OWC Low Reverse Outer
(18 Rollers) ............................... 90-ON
86C 3-4 Clutch Piston ...................... 90-ON
87B Planerary Assy.......................... 90-ON
88A Pump Assy
(W/O Mounting Bolts) ............... 91-ON
808B Inner Race & Hub (No Spragg)
Forward One Way Clutch ......... 90-ON
NI
Turbine Shaft ............................ 90-ON

SPECIAL ITEMS
NI
NI
NI
NI
NI

280

ATSG Repair Manual................ 90-ON


Pump Flow Modification Kit ...... 90-ON
Valve Body Calibration Kit ........ 90-ON
Pump Modification Valve Kit ..... 90-ON
3-4 Clutch Drum Test Tool ........ 90-ON

Revision 04/2004

MAZDA, FORD JATCO G4A-EL, G4A-HL, GF4EAT

A
C

4 SPEED FWD (Electronic & Hydraulic Control)

281

Revision 02/09/2002

MAZDA, FORD JATCO G4A-EL, G4A-HL, GF4EAT

A
C

4 SPEED FWD (Electronic & Hydraulic Control)

282

Revision 02/09/2002

MAZDA, FORD JATCO G4A-EL, G4A-HL, GF4EAT


4 SPEED FWD (Electronic & Hydraulic Control)
ILL
NO. DESCRIPTION
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit ................................ 86-92


Overhaul Kit ................................ 93-ON
Gasket & Rubber Kit ................... 86-92
Gasket & Rubber Kit ................... 93-ON
Valve Body Gasket ...................... 86-89
Valve Body Gasket ...................... 90-92
Valve Body Gasket ...................... 93-ON
Valve Body Gasket (Hydraulic).... 86-92

QTY
1
1
1
1
1
1
1
1

PART NO

G4A.OHK01
G4A.OHK02
G4A.GSK01
G4A.GSK02
G4A.GK01
G4A.GK02
G4A.GK03
G4A.GK004

GASKETS
1F
1F
2F
3A
2F

Pan Gasket Non Turbo


(No Ident Tags)............................ 86-ON
Pan Gasket Turbo (Fibre)............ 86-ON
Valve Body Cover Gasket
(No Ident Tags)............................ 86-ON
Pump Gasket .............................. 86-ON
Valve Body Cover Gasket
(Turbo Fibre) ............................... 86-ON

1
1

G4A.GAS01
G4A.GAS04

1
1

G4A.GAS03
G4A.GAS02

G4A.GAS10

RUBBER COMPONENTS
NI

Coast Clutch Improver Ring ........ 86-ON

G4A.SQR01

SEALS
25F Converter Seal ............................ 86-ON
26F Axle Seal ..................................... 86-ON
NI Retainer - Converter Seal ........... 86-ON

1 G4A.MCS01
2 G4A.MCS02
AR G4A.RET01

SEALING RINGS
Kit
Kit

Sealing Ring Kit........................... 86-ON


Sealing Ring Kit
(With Teflon Acc Seals) ............... 86-ON
30A Pump Cover Sealing Ring
(Teflon) ........................................ 86-ON
30A Pump CoverSealing Ring
(Steel).......................................... 86-ON

G4A.SRK01

G4A.SRK02

G4A.SSR01

G4A.SSR02

FRICTION PLATES
40B Reverse Clutch Wedge Teeth
(195mm OD x 1.60mm x 58T)..... 86-87
40B Reverse Clutch Square Teeth
(195mm OD x 1.60mm x 58T)..... 88-ON
42B Forward Clutch
(145mm OD x 1.60mm x 48T)..... 86-ON
44B Coast Clutch Wedge Teeth
(132mm OD x 1.60mm x 44T)..... 86-87
44B Coast Clutch Square Teeth
(132mm OD x 1.60mm x 44T)..... 88-ON
46D L & R Clutch Wedge Teeth
(195mm OD x 1.60mm x 58T)..... 86-87
46D L & R Clutch Square Teeth
(195mm OD x 1.60mm x 58T)..... 88-ON
48E 3-4 Clutch Grooved
(117mm OD x 1.60mm x 50T) ..... 86-ON
48E 3-4 Clutch Smooth
(117mm OD x 1.60mm x 50T) ..... 86-ON

G4A.FRP05

G4A.FRP03

3-4 G4A.FRP01
2

G4A.FRP02

G4A.FRP07

G4A.FRP05

4-5 G4A.FRP03
5

G4A.FRP04

G4A.FRP08

ILL
NO. DESCRIPTION

YEARS

STEEL PLATES

41B Reverse Input Clutch


(180mm ID x 1.65mm x 12T) ...... 86-ON
41B Reverse Input Clutch
(180mm ID x 1.60mm x 32T) ...... 93-ON
51B Rev Input Pressure Plate
(7.00mm Thick) ........................... 86-ON
51B Rev Input Pressure Plate
(7.20mm Thick) ........................... 86-ON
51B Rev Input Pressure Plate
(7.40mm Thick) ........................... 86-ON
43B Forward Clutch
(122mm ID x 1.65mm x 8T) ........ 86-92
43B Forward Clutch
(122mm ID x 1.65mm x 32T) ...... 93-ON
53B Forward Clutch Pressure Plate
(5.00mm Thick 16T) .................... 88-ON
53B Forward Clutch Pressure Plate
(6.00mm Thick 8T) ...................... 86-ON
45B Coast Clutch
(112mm ID x 1.65mm x 32T)....... 86-ON
55B Coast Clutch Pressure Plate
(3.60mm Thick 34T) .................... 86-ON
47D Low & Reverse Clutch
(180mm ID x 1.65mm x 15T) ...... 86-ON
57D Low & Rev Pressure Plate
(6.90mm Thick 9T) ...................... 86-ON
57D Low & Rev Pressure Plate
(7.20mm Thick 9T) ...................... 86-ON
57D Low & Rev Pressure Plate
(10.00mm Thick 9T) .................... 86-ON
49E 3-4 Clutch
(101mm ID x 1.60mm x 16T) ...... 86-87
49E 3-4 Clutch Non Turbo
(101mm ID x 1.60mm x 30T) ...... 88-92
49E 3-4 Clutch Turbo
(101mm ID x 2.30mm x 30T) ...... 88-92
49E 3-4 Clutch
(101mm ID x 3.30mm x 30T) ...... 93-ON
58E 3-4 Clutch Pressure Plate
(3.90mm Thick) ........................... 86-92
58E 3-4 Clutch Pressure Plate
(3.80mm Thick) ........................... 86-92
58E 3-4 Clutch Pressure Plate
(4.50mm Thick) ........................... 86-92
58E 3-4 Clutch Pressure Plate
(3.80mm Thick) ........................... 93-ON
58E 3-4 Clutch Pressure Plate
(4.00mm Thick) ........................... 93-ON
58E 3-4 Clutch Pressure Plate
(4.20mm Thick) ........................... 93-ON
58E 3-4 Clutch Pressure Plate
(4.40mm Thick) ........................... 93-ON
58E 3-4 Clutch Pressure Plate
(4.60mm Thick) ........................... 93-ON
58E 3-4 Clutch Pressure Plate
(4.80mm Thick) ........................... 93-ON

QTY

PART NO

G4A.STP03

G4A.STP04

AR G4A.PP01
AR G4A.PP03
AR G4A.PP02
3-4 G4A.STP08
3

G4A.STP10

G4A.PP16

G4A.PP19

2-3 G4A.STP02
1

G4A.PP14

3-5 G4A.STP05
1

G4A.PP17

G4A.PP04

G4A.PP18

G4A.STP01

G4A.STP06

G4A.STP07

G4A.STP09

AR G4A.PP05
AR G4A.PP06
AR G4A.PP07
AR G4A.PP08
AR G4A.PP09
AR G4A.PP10
AR G4A.PP11
AR G4A.PP12
AR G4A.PP13

BUSHES
Kit
NI
NI

Bush Kit (EL & HL) ...................... 86-92


Convertor Hub Bush 57mm ........ 86-ON
Pump Bush 53mm ID ................. 86-ON

1
1
1

G4A.BK01
G4A.BUS02
G4A.BUS01

1
1

G4A.BAN02
G4A.BAN01

BANDS
65C Band 38mm Wide........................ 86-ON
65C Band 45mm Wide (Turbo) ........... 86-ON

283

Revision 02/09/2002

MAZDA, FORD JATCO G4A-EL, G4A-HL, GF4EAT


4 SPEED FWD (Electronic & Hydraulic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

THRUST BEARINGS & WASHERS


60A
60A
60A
60A
60A
60A
61B
64B

Front Support Sel 1.2mm ............ 86-ON


Front Support Sel 1.4mm ............ 86-ON
Front Support Sel 1.6mm ............ 86-ON
Front Support Sel 1.8mm ............ 86-ON
Front Support Sel 2.0mm ............ 86-ON
Front Support Sel 2.2mm ............ 86-ON
Thrust Bearing Pump .................. 86-ON
Thrust Bearing
(OWC I.Race to I.Drum) .............. 86-ON
65E Thrust Bearing
(3-4 Clutch to Planetary) ............. 86-ON
66E Thrust Bearing
(3-4 Clutch to Output Shell)......... 86-ON
NI Bearing & Race Assy Final
Drive Both Sides (21 Rollers) ...... 86-ON

YEARS

QTY

PART NO

ELECTRICAL COMPONENTS

AR
AR
AR
AR
AR
AR
1

G4A.THW01
G4A.THW02
G4A.THW03
G4A.THW04
G4A.THW05
G4A.THW06
G4A.THW10

Kit

G4A.THW11

NI

G4A.THW11

G4A.THW12

NI
NI
NI
NI

G4A.BE01

Kit
NI
NI

Solenoid Kit
Contains all 4 Solenoids with
Harness & Brackets .................... 86-92
Solenoid Kit
Contains all 7 solenoids .............. 93-ON
1-2 Shift Solenoid ........................ 93-ON
2-3 Shift Solenoid
(Brown Connector) ...................... 93-ON
3-4 Shift Solenoid
(Green Connector) ...................... 93-ON
3-2 Downshift Solenoid ............... 93-ON
Lock Up Control Solenoid ........... 93-ON
Lock Up Solenoid ........................ 93-ON
Pressure Control Solenoid .......... 93-ON

G4A.SOL18

1
1

G4A.SOL11
G4A.SOL13

G4A.SOL14

1
1
1
1
1

G4A.SOL15
G4A.SOL17
G4A.SOL16
G4A.SOL12
G4A.SOL12

1
1
1
1

G4A.SK01
G4A.SK02
G4A.VA01
G4A.VA02

FILTERS
70F Filter 4 Bolt Holes
(15mm Deep) .............................. 86-87
70F Filter 3 Bolt Holes
(25mm Deep) .............................. 88-92
70F Filter (Plastic/Metal) .................... 93-ON
70F Filter 3 Bolt Holes
(38mm Deep) .............................. 88-92

VALVE BODY KITS


1

G4A.FIL01

1
1

G4A.FIL02
G4A.FIL03

G4A.FIL04

NI
NI
NI
NI

PISTONS
75B Reverse Input Piston
(Hight 18mm) .............................. 86-ON
75B Reverse Input Piston
(Hight 15mm) .............................. 86-ON
76F Low & Reverse Piston
(Hight 12.50mm) ......................... 86-ON

HARD PARTS
1

G4A.PIS02

G4A.PIS03

G4A.PIS04

SPRINGS & ONE WAY CLUTCHES


80B Rev Clutch Diaphragm Spring
(0.81mm Thick) .......................... 86-92
80B Rev Clutch Diaphragm Spring
1.50mm Thick.............................. 89-ON
NI Reverse Clutch Waved Plate
Modified to enable worn drum
to be used ................................... 86-ON
81B Reverse Clutch Cushion Plate .... 86-ON
82B Coast Clutch Cushion Plate ........ 86-ON
83C Input Sprag & Outer Race
(Turbo & V6)................................ 86-ON
83C Input Sprag & Outer Race
(Non Turbo) ................................. 86-ON
84C Input Sprag Inner Race (Steel) ... 86-ON
85D Low OWC With Outer Cam
(9 Lug to Case) ........................... 86-87
85D Low OWC With Outer Cam
(7 Lug to Case x 14mm Thick) .... 88-92
85D Low OWC With Outer Cam
(7 Lug to Case x 13mm Thick) .... 93-ON
86D Low OWC Inner Race
(39 Lugs to Planetary) ................. 86-ON
86D Low OWC Inner Race
(10 Lugs to Planetary) ................. 86-ON
87C Input Spragg Outer Race
(15mm Clutch Hub) ..................... 86-ON
87C Input Spragg Outer Race
(17.80mm Clutch Hub) ................ 86-ON

Shift Kit (HL & EL) ....................... 86-93


Shift Kit (GF4A-EL) ..................... 93-On
Pressure Boost Valve Kit............. 86-93
Pressure Boost Valve Kit............. 93-ON

G4A.DIA01

G4A.DIA02

Alt G4A.STP20
1 G4A.DIA04
1 G4A.DIA03
1

G4A.OWC01

1
1

G4A.OWC08
G4A.OWC02

G4A.OWC09

G4A.OWC03

NI Torque Converter Retaining Nut.. AR G4A.NUT01


90B Input Drum 22 Turb Splines
(2 Rev PP Snap Ring grooves) ... 86-ON
1 G4A.DRU03
92C Band Drum and Sungear Non Turbo
(58T Shark Tooth Friction)........... 86-87
1 G4A.DRU02
92C Band Drum and Sungear Assembly
Turbo Only................................... 86-ON
1 G4A.DRU01
93E 3-4 Drum 30 Tanged Steel
(Overall Hight 39mm) .................. 86-92
1 G4A.DRU04
93E 3-4 Drum 30 Tanged Steel
(Overall Hight 42.50mm) ............. 92-ON
1 G4A.DRU05
95A Pump Assy (Gear Type) .............. 93-ON
1 G4A.PUM04
96D Planetary Assy
(10 Lugs to Ring Gear)................ 86-ON
1 G4A.PL01
96D Planetary Assy
(With 30 Teeth on Flange) ........... 86-ON
1 G4A.PL02

SPECIAL ITEMS
NI
NI
NI
NI
NI

G4A.OWC10

G4A.OWC04

G4A.OWC05

G4A.OWC06

G4A.OWC07

288

ATSG Rebuild Manual


(G4A-EL) ..................................... 86-92
ATSG Rebuild Manual
(GF4A-EL) ................................... 93-ON
3-4 Clutch Drum Test Tool Kit...... 86-ON
Reverse Input
Drum Saver Plate ........................ 86-ON
Pump Upgrade Kit
(Valve Upgrade, Spring & Vane Ring)
.................................................... 86-93

G4A.MAN01
G4A.MAN02
G4A.TOOL01
1

G4A.STP20

G4A.PUM02

Revision 02/09/2002

ROVER JATCO JF403E

A
C

4 SPEED FWD (Electronic Control)

285

Revision 06/11/2002

ROVER JATCO JF403E

4 SPEED FWD (Electronic Control)


ILL
NO. DESCRIPTION
Kit

YEARS

KITS

QTY

Overhaul Kit ............................. 90-ON

PART NO

RL4.OHK04

ILL
NO. DESCRIPTION
40A
40A

GASKETS
1C
NI

Pan Gasket JF403 (Not Rover) 90-ON


Valve Body Gasket
(Upper to Lower)....................... 90-ON

5C

Converter Seal JF403E ............ 90-ON

Kit

Sealing Ring Kit ........................ 90-ON

RL4.GAS21

RL4.GAS22

RL43.MCS01

RL4.SRK02

YEARS

BANDS

Overdrive & Second Band


(40mm Wide) ............................ 90-ON
Overdrive & Second Band
(40mm Wide Borg Warner) ....... 90-ON

QTY

PART NO

RL4.BAN20

RL4.BAN23

RL4.BUS06

1
1

RL4.FIL21
RL4.FIL22

BUSHES
50C

SEALS

Pump Body Bush ...................... 90-ON

FILTERS
55C
55C

Filter (Mazda & Rover 825)....... 94-ON


Filter (Not Rover) ...................... 90-93

SEALING RINGS
ELECTRICAL COMPONENTS
80C

FRICTIONS PLATES
10A
12A
12A
12A
14B
14B
16B
18B

Reverse Clutch
(140mm OD x 1.60mm x 28T) .. 90-ON
High Clutch
(112mm OD x 1.60mm x 20T) .. 90-93
High Clutch
(112mm OD x 1.60mm x 21T) .. To 6/94
High Clutch
(112mm OD x 1.60mm x 24T) .. 6/94-ON
Forward Clutch
(137mm OD x 1.60mm x 32T) .. 90-93
Forward Clutch
(137mm OD x 1.40mm x 32T) .. 94-ON
Overrun Clutch
(127mm OD x 1.60mm x 20T) .. 90-ON
Low & Reverse
(164mm OD x 1.65mm x 32T) .. 90-ON

NI
2

RL4.FRP20

RL4.FRP24

RL4.FRP21

RL4.FRP23

RL4.FRP25

RL4.FRP26

RL4.FRP27

RL4.FRP28

RL4.STP21

RL4.STP23

RL4.STP22

RL4.STP24

RL4.STP25

RL4.STP26

RL4.STP27

RL4.STP29

Solenoid Set (5 Sols)


(Not Rover Connector).............. 90-ON
1 RL4.SOL21
Pressure Solenoid (EPC)
(Common failure and can be spliced into set)
.................................................. 90-ON
1 RL4.SOL02

HARD PARTS
805B Drum - High Clutch W/Input Shaft
(Uses 28 Tooth Steels) ............. 90-ON

RL4.DRU23

STEEL PLATES
11A
13A
13A
13A
15B
15B
17B
19B

Reverse Clutch
(126mm ID x 1.80mm x 30T) .... 90-ON
High Clutch
(94mm ID x 2.20mm x 28T) ...... 90-92
High Clutch
(94mm ID x 1.40mm x 28T) ...... 94-ON
High Clutch
(94mm ID x 2.00mm x 28T) ...... 94-ON
Forward Clutch
(126mm ID x 1.80mm x 32T) .... 90-93
Forward Clutch
(126mm ID x 1.40mm x 32T) .... 94-ON
Overrun Clutch
(113mm ID x 1.60mm x 8T) ...... 90-ON
Low & Reverse
(150mm ID x 1.80mm x 10T) .... 90-ON

286

Revision 06/11/2002

JATCO JF506E (Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat)

A
C

5 SPEED FWD (Electronic Control)

287

A
C

(Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat)

JATCO JF506E

5 SPEED FWD (Electronic Control)


No.
700
701
702
703
704
705
706
707
708

292

Solenoid Identification
Colour
Description
Green Line Pressure
N93
Brown Shift Sol 'B'
N89
Green Shift Sol 'C'
N92
Black Low Clutch Timing N90
Brown Shift Sol 'A'
N88
White Reduction Timing N281
Black Lock Up
N91
Black 2-4 Brake Timing N282
White 2-4 Brake Duty
N283

JATCO JF506E (Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat)
5 SPEED FWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit

Overhaul (Precision) ................. 00-ON

JF506E.OHK03

GASKETS
100B Pan Gasket (Galaxy) ................ 4/00-ON 1
101B Valve Body Cover ..................... 00-ON
1

JF506E.GAS01
JF506E.GAS02

RUBBER COMPONENTS
NI

Pump 'O' Ring........................... 00-ON

Converter .................................. 00-ON


Drive Shaft (L.H. Galaxy).......... 00-ON
Drive Shaft (L.H. Rover 75) ...... 00-ON
Drive Shaft (L.H. Freelander).... 00-ON
Drive Shaft (R.H. Galaxy) ......... 00-ON
Drive Shaft (R.H. Rover 75)...... 00-ON
Drive Shaft (R.H. Freelander) ... 00-ON

QTY

JF506E.OR01

Kit
Steel Plate Kit ........................... 00-ON
300A Low Reverse
(150mm ID x 1.4mm x 10T) ...... 00-ON
301A Low Clutch
(123mm ID x 1.40mm x 32T) .... 00-ON
302A 2nd & 4th Brake
(170mm ID x 3.00mm x 7T) ...... 00-ON
303A Reverse Clutch
(142mm ID x 2.00mm x 36T) .... 00-ON
304A High Clutch
(91.50mm ID x 2.40mm x 18T) . 00-ON
304A High Clutch
(91.50mm ID x 1.60mm x 18T) . 00-ON
305A Direct Clutch
(86mm ID x 2.00mm x 24T) ...... 00-ON

METAL CLAD SEALS


150B
151B
151B
151B
152B
152B
152B

YEARS

PART NO

STEEL PLATES

1
1
1
1
1
1
1

JF506E.STK01

JF506E.STP05

JF506E.STP02

JF506E.STP03

JF506E.STP04

JF506E.STP06

JF506E.STP07

JF506E.STP01

PRESSURE PLATES
JF506E.MCS01
JF506E.MCS02
JF506E.MCS04
JF506E.MCS05
JF506E.MCS03
JF506E.MCS04
JF506E.MCS05

NI

NI

MOULDED PISTONS

Reverse Clutch (142mm ID x 36T)


(3.60mm Thick)......................... 00-ON
(3.80mm Thick)......................... 00-ON
(4.00mm Thick)......................... 00-ON
(4.20mm Thick)......................... 00-ON
High Clutch (91.50mm ID x 18T)
(3.00mm Thick)......................... 00-ON
(3.02mm Thick)......................... 00-ON
(3.04mm Thick)......................... 00-ON
(3.06mm Thick)......................... 00-ON

AR
AR
AR
AR

JF506E.PP01
JF506E.PP02
JF506E.PP03
JF506E.PP04

AR
AR
AR
AR

JF506E.PP05
JF506E.PP06
JF506E.PP07
JF506E.PP08

SPRINGS & CIRCLIPS


SEALING RINGS
200B Converter Sealing Washer........ 00-ON

JF506E.SSR01

FILTERS
FRICTION PLATES
Kit
Friction Kit ................................ 00-ON
Kit
Friction Kit (Alto) ....................... 00-ON
250A Low Reverse
(163mm OD x 1.80mm x 32T) .. 00-ON
250A Low Reverse (Alto)
(163mm OD x 1.80mm x 32T) .. 00-ON
251A Low Clutch
(138mm OD x 1.73mm x 30T) .. 00-ON
251A Low Clutch (Alto)
(138mm OD x 1.73mm x 30T) .. 00-ON
252A 2nd & 4th Brake
(191mm OD x 1.60mm x 32T) .. 00-ON
252A 2nd & 4th Brake (Alto)
(191mm OD x 1.60mm x 32T) .. 00-ON
253A Reverse Clutch
(155mm OD x 1.52mm x 32T) .. 00-ON
253A Reverse Clutch (Alto)
(155mm OD x 1.52mm x 32T) .. 00-ON
254A High Clutch
(112mm OD x 1.60mm x 24T) .. 00-ON
254A High Clutch (Alto)
(112mm OD x 1.60mm x 24T) .. 00-ON
255A Direct Clutch
(102mm OD x 1.73mm x 24T) .. 00-ON
255A Direct Clutch (Alto)
(102mm OD x 1.73mm x 24T) .. 00-ON

1
1

JF506E.FRK01
JF506E.FRK51

RL4.FRP29

RL4.FRP79

JF506E.FRP02

JF506E.FRP52

JF506E.FRP03

JF506E.FRP53

JF506E.FRP04

JF506E.FRP54

RL4.FRP23

RL4.FRP73

JF506E.FRP01

JF506E.FRP51

450B Pick Up Filter (Galaxy).............. 4/00-ON 1


450B Pick Up Filter (Rover 75, Freelander,
Mazda & Mondeo) .................... 02/02-ON 1

JF506E.FIL01
JF506E.FIL02

BANDS
500A Reduction Brake Band
(Jaguar, Rover, VW & Mazda) .. 00-ON
500A Reduction Brake Band (Ford) ... 00-ON

1
1

JF506E.BAN01
JF506E.BAN02

BUSHINGS

THRUST WASHERS & BEARINGS

293

(Jaguar, Rover, Range Rover, Ford, Mazda, VW & Seat)

JATCO JF506E

5 SPEED FWD (Electronic Control)

ILL
NO. DESCRIPTION

YEARS

QTY

ELECTRICAL COMPONENTS

709B Range Switch (Galaxy/Sharan) 00-ON


709B Range Switch
(Rover 75 V6 2500cc)............... 99-ON
709B Range Switch
(Rover 45 V6 2000cc)............... 00-ON
NI
Intermediate Speed Sensor ...... 00-ON
NI
Vehicle Speed Sensor .............. 00-ON
NI
Turbine Speed Sensor .............. 00-ON
700B Line Pressure Duty Solenoid
(Galaxy/Sharan)........................ 00-ON
701B Shift Solenoid 'B'
(Galaxy/Sharan)........................ 00-ON
702B Shift Solenoid 'C'
(Galaxy/Sharan)........................ 00-ON
703B Low Clutch Timing Sol Valve
(Galaxy/Sharan)........................ 00-ON
704B Shift Solenoid 'A'
(Galaxy/Sharan)........................ 00-ON
705B Reduction Timing Solenoid
(Galaxy/Sharan)........................ 00-ON
706B Lock Up Solenoid Valve
(Galaxy/Sharan)........................ 00-ON
707B 2-4 Brake Timing Solenoid
(Galaxy/Sharan)........................ 00-ON
708B 2-4 Brake Duty Solenoid Valve
(Galaxy/Sharan)........................ 00-ON

ILL
NO. DESCRIPTION

PART NO

JF506E.ELE01

JF506E.ELE02

1
1
1
1

JF506E.ELE03
JF506E.ELE04
JF506E.ELE04
JF506E.ELE04

JF506E.SOL09

JF506E.SOL01

JF506E.SOL02

JF506E.SOL04

JF506E.SOL03

JF506E.SOL08

JF506E.SOL06

JF506E.SOL05

JF506E.SOL07

VALVE BODY PARTS


HARD PARTS
NI

Reverse Clutch Piston .............. 00-ON

JF506E.PIS01

JF506E.COOL01

SPECIAL ITEMS
900B Oil Cooler Assy (Galaxy)........... 00-ON

TOOLS & MANUALS


TORQUE CONVERTERS

290

YEARS

QTY

PART NO

RE0F05A ECVT SUBARU, NISSAN & FIAT

A
C

VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic Con-

291

Revision 02/09/2002

RE0F05A ECVT SUBARU, NISSAN & FIAT

A
C

VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic Control)

292

Revision 02/09/2002

RE0F05A ECVT SUBARU, NISSAN & FIAT

VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic ConILL


NO. DESCRIPTION
Kit
Kit

YEARS

KITS

Overhaul Kit (Bryco) ................. 89-ON


Overhaul Kit (Transtec)............. 89-ON

QTY

PART NO

1
1

ECVT.OHK01
ECVT.OHK02

1
1
1
1
1

ECVT.GAS01
ECVT.GAS05
ECVT.GAS07
ECVT.GAS02
ECVT.GAS06

GASKETS
100F
100F
100F
101E
101E

Pan Gasket (Subaru) ................ 89-ON


Pan Gasket (Nissan, Punto) ..... 89-ON
Pan Gasket (Panda) ................. 89-ON
Pump Gasket (Subaru, Fiat) ..... 89-ON
Pump Gasket (Nissan).............. 89-ON

RUBBER COMPONENTS
NI
NI

D Ring Secondary Piston ........ 89-ON


D Ring Primary Piston
(Nissan/Fiat) ............................. 89-ON
125E O Ring Pump to Case ............. 89-ON

ILL
NO. DESCRIPTION
800D
800D
801D
801D

Drive Belt (New)........................ 89-ON


Drive Belt (Used) ...................... 89-ON
Secondary Drum (Open Style).. 89-ON
Secondary Drum
(Fiat Panda) .............................. 89-ON
802E Pump Drive Shaft
(Micra/Punto) ............................ 89-ON
NI
Pitot Tube.................................. 89-ON

ECVT.OR01

1
1

ECVT.OR02
ECVT.OR03

1
1
2
1

ECVT.MCS01
ECVT.MCS02
ECVT.MCS03
ECVT.MCS04

NI

OIL SEALS
150B
151A
NI
152B
153B

Input Shaft Seal ........................ 89-ON


Input Shaft Inner Seal ............... 89-ON
Extension Seal (Subaru)........... 89-ON
Manual Lever Seal.................... 89-ON
Drive Shaft Seal (LH)
(Fiat/Subaru)............................. 89-ON
154B Drive Shaft Seal (RH)
(Fiat/Subaru)............................. 89-ON

ECVT.MCS05

ECVT.MCS06

NI
450F
450F
450F

Filter Kit (Micra) ........................ 89-ON


Filter (Justy, Micra, Punto) ........ 89-ON
Filter (Panda) ............................ 89-ON
Filter (Subaru 1000cc) .............. 89-ON

1
1
1
1

ECVT.FILKIT01
ECVT.FIL01
ECVT.FIL03
ECVT.FIL04

1
1
1
1

ECVT.BE01
ECVT.BE02
ECVT.BE03
ECVT.BE01

PART NO

1
1
1

ECVT.CH01
ECVT.CH31
ECVT.DRU02

ECVT.DRU03

1
1

ECVT.SH01
ECVT.TU01

Powder Clutch End Plug


(Prevents Pump Drive Shaft
from movinf forward if clip breaks)
.................................................. 89-ON
Retaining Clip (Pump Shaft) ..... 89-ON

1
1

ECVT.CAP01
ECVT.CLIP01

POWDER CLUTCHES
NI
Ni
NI
NI
NI

FILTERS

QTY

SPECIAL ITEMS
NI

YEARS

HARD PARTS

NI
NI

Powder Clutch Assy (KA003)


(Panda/Justy 1.0 Ltr LHD) ........ 89-ON
Powder Clutch Assy (KA232)
(Punto 137mm .......................... 89-ON
Powder Clutch Assy (KA133)
(Justy 1200cc 4 Bolt) ................ 89-ON
Powder Clutch Assy (KA050/1)
(Panda 1.1 Ltr).......................... 89-ON
Powder Clutch Assy (KA350)
(Micra)....................................... 89-ON
Powder Clutch Assy (KA144)
(Justy/Panda 3 Bolt) ................. 89-ON
Powder Clutch Assy (KA332)
(Subaru Domino) ...................... 89-ON

ECVT.PC01

ECVT.PC02

ECVT.PC03

ECVT.PC04

ECVT.PC05

ECVT.PC06

ECVT.PC07

BEARINGS
650D
651B
652D
653A

Bearing Rear Primary ............... 89-ON


Bearing Front Primary............... 89-ON
Bearing Secondary ................... 89-ON
Bearing Input Shaft ................... 89-ON

ELECTRICAL COMPONENTS
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

Brush Set (Micra)...................... 89-ON


Brush Set (Subaru)
(Round Connector) ................... 89-ON
Brush Set (Subaru)
(Oval Connector) ...................... 89-ON
Brush Set (Punto) ..................... -11/95
Brush Set (Punto) ..................... 11/95Brush Set (Panda) .................... All
Micro Switch (Punto)
(Throttle Pedal) ......................... 89-ON
Two Part Throttle Switch
(Panda) .................................... 89-ON
Micro Switch (Justy 1200cc)
(Throttle Pedal) ......................... 89-ON
Powder Clutch Refill Sachet ..... 89-ON
Range Selector Switch (Punto). 89-ON
Pressure Solenoid (Micra) ....... 89-ON
Powder Clutch Relay
(Fiat Punto) ............................... 89-ON

ECVT.BRU01

ECVT.BRU02

1
1
1
1

ECVT.BRU03
ECVT.BRU04
ECVT.BRU05
ECVT.BRU06

ECVT.ELE01

ECVT.ELE02

1
1
1
1

ECVT.ELE05
ECVT.ELE03
ECVT.ELE04
ECVT.SOL01

ECVT.REL01

293

Revision 04/2004

RE0F05A ECVT SUBARU, NISSAN & FIAT

VARIABLE RATIO FWD & 4WD TRANSMISSION (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

294

YEARS

QTY

PART NO

NISSAN RE4F04A/V, 4F20E

A
C

4 SPEED FWD (Electronic & Hydraulic Control)

295

Revision 06/11/2002

NISSAN RE4F04A/V, 4F20E

4 SPEED FWD (Electronic & Hydraulic Control)


ILL
NO. DESCRIPTION
Kit

YEARS

KITS

QTY

Overhaul Kit ................................ 92-ON

PART NO

RL4.OHK03

1
1

RL4.GK03
RL4.GAS04

RL4.MCS05

ILL
NO. DESCRIPTION

YEARS

QTY

ELECTRICAL COMPONENTS

NI
NI
NI

Solenoid Set ................................ 92-ON


Solenoid Set (OEM) .................... 92-ON
EPC Solenoid .............................. 92-ON

PART NO

1
1
1

RL4.SOL20
RL4.SOL22
RL4.SOL02

RL4.BUS05

GASKETS
Kit
1F

Valve Body Gasket Set................ 92-ON


Pan Gasket ................................. 92-ON

BUSHES
NI

Pump Bush.................................. 92-ON

SEALS
5A

Converter Seal ............................ 92-ON

THRUST WASHERS & BEARINGS


SEALING RINGS

FRICTIONS PLATES
10A Reverse Clutch
(140mm OD x 1.60mm x 28T)..... 92-ON
12B High Clutch
(112mm OD x 1.60mm x 21T) ..... 92-5/94
12B High Clutch
(112mm OD x 1.60mm x 24T) ..... 6/94-ON
14D Forward Clutch
(137mm OD x 1.60mm x 32T)..... 92-ON
16D Overrun Clutch
(127mm OD x 1.60mm x 20T)..... 92-ON
18E Low & Reverse
(164mm OD x 1.80mm x 32T)..... 92-ON

RL4.FRP20

RL4.FRP21

RL4.FRP23

RL4.FRP25

RL4.FRP27

6-7 RL4.FRP29

STEEL PLATES
11A Reverse Clutch
(126mm ID x 1.80mm x 30T) ...... 92-ON
13B High Clutch
(92mm ID x 1.40mm x 28T) ........ 92-ON
13B High Clutch
(92mm ID x 2.00mm x 28T ......... 92-ON
15D Forward Clutch
(126mm ID x 1.80mm x 32T) ...... 92-ON
17D Overrun Clutch
(113mm ID x 1.60mm x 8T)......... 92-ON
19E Low & Reverse
(150mm ID x 1.80mm x 10T) ..... 92-ON

RL4.STP21

RL4.STP22

RL4.STP24

RL4.STP25

RL4.STP27

6-8 RL4.STP29

PRESSURE PLATES
401B High Clutch (3.60mm)............... 92-ON

RL4.PP01

RL4.BAN21

RL4.BAN22

1
1

RL4.FIL20
RL4.FIL23

70A Thrust Washer


Pump to Rev Input
(0.762mm - 0.863mm)................. 92-ON
(0.889mm - 0.990mm)................. 92-ON
(1.016mm - 1.117mm) ................. 92-ON
(1.143mm - 1.245mm)................. 92-ON
(1.397mm - 1.499mm)................. 92-ON
(1.524mm - 1.626mm)................. 92-ON
(1.651mm - 1.753mm)................. 92-ON
(1.778mm - 1.905mm)................. 92-ON
71B Race
Pump to High Drum
(0.889mm - 0.990mm)................. 92-ON
(1.016mm - 1.117mm) ................. 92-ON
(1.143mm - 1.245mm)................. 92-ON
(1.270mm - 1.372mm)................. 92-ON
(1.397mm - 1.499mm)................. 92-ON
(1.524mm - 1.626mm)................. 92-ON
(1.651mm - 1.753mm)................. 92-ON
(1.778mm - 1.880mm)................. 92-ON
(1.905mm - 2.023mm)................. 92-ON

RL4.THW21
RL4.THW22
RL4.THW23
RL4.THW24
RL4.THW25
RL4.THW26
RL4.THW27
RL4.THW28

AR
AR
AR
AR
AR
AR
AR
AR
AR

RL4.THW31
RL4.THW32
RL4.THW33
RL4.THW34
RL4.THW35
RL4.THW36
RL4.THW37
RL4.THW38
RL4.THW39

1
1
1
1
1
1

RL4.PL21
RL4.PL22
RL4.SUN21
RL4.SUN22
RL4.DRU21
RL4.OWC21

RL4.PL23

RL4.PLK23

RL4.PUM21

HARD PARTS
90C
91C
92B
93C
94A
95C
813C

Front Planetary ......................... 92-ON


Rear Planetary.......................... 92-ON
Front Sun Gear/Shell ................ 92-ON
Rear Sun Gear.......................... 92-ON
Reverse Input Drum.................. 92-ON
Low OWC Assy......................... 92-ON
Rear Ring gear (60.33mm OD
With 25.15mm Tall Sprag) ........ 92-ON
814C Planetary Repair Kit
(With 42 Tooth Sun Gear) ......... 92-ON
96A Pump Assy Complete
(11Teeth on Inner Gear,Aluminium
Stator 8 Bolts to Body).............. 92-ON

BANDS
40A Overdrive & Second Band........... 92-ON
40A Overdrive & Second Band
(Borg Warner).............................. 92-ON

AR
AR
AR
AR
AR
AR
AR
AR

TOOLS
NI

ATSG Rebuild Manual................. 92-ON

RL4.MAN04

FILTERS
NI
NI

Filter ............................................ 92-97


Filter ............................................ 98-ON

296

Revision 06/11/2002

A
C

NISSAN RE/L4R01A, RE5R01A, MAZDA R4A-EL


4 SPEED FWD (Electronic Control)

301

Revision 10/2004

NISSAN RE/L4R01A, RE5R01A, MAZDA R4A-EL

A
C

4 SPEED FWD (Electronic Control)

NISSAN RE4R01A
2ND

ILLUSTRATION PAGE
COMING SOON

298

Revision 25/11/2002

NISSAN RE/L4R01A, RE5R01A, MAZDA R4A-EL


4 SPEED FWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit
Kit
Kit

Kit

Master Overhaul RE/RL4R01A. 87-ON


Overhaul Kit RE/RL4R01A
(Transtec) ................................. 87-ON
Overhaul Kit RE5R01A
(Bryco) ...................................... 91-ON
Overhaul Kit RE5R01A
(Transtec) ................................. 91-ON
Banner Kit (Includes Frictions)
RE5R01A.................................. 91-ON

RE4.MOHK01

25B

RE4.OHK01

25B

RE5.OHK01

25B

RE5.OHK02

27C
27C

RE5.BAK01
27C

GASKETS
1F
1F
NI
NI
NI
NI
NI
2A
3F

Pan Gasket All (Cork) ............... 87-ON


Pan Gasket All (Duraprene)...... 87-ON
Upper Valve Body Gasket
(RE4R01A) ............................... 87-ON
Lower Valve Body Gasket
(RE4R01A) ............................... 87-ON
Upper Valve Body Gasket
(R4A-EL)................................... 93-ON
Lower Valve Body Gasket
(R4A-EL)................................... 93-ON
Valve Body RE4R01B
(Nissan Skyline)........................ 92-ON
Pump Gasket (Metal)................ 87-ON
Extension Housing Gasket ....... 87-ON

YEARS

QTY

PART NO

STEEL PLATES

27C
1
1

RE4.GAS01
RE4.GAS10

RE4.GAS03

RE4.GAS04

RE4.GAS05

1
1
1
1

RE4.GAS06
RE4.GAS13
RE4.GAS07
RE4.GAS08

36C
29D
29D
31D
33E
NI
NI
NI

Reverse Input Shark Tooth (Not RE5R01A)


(130mm ID x 2.00mm x 30T) .... 87-92
2
Reverse Input
(128mm ID x 2.00mm x 30T) .... 93-ON
2
Reverse Input Square Tooth
(130mm ID x 2.00mm x 30T) .... 87-92
2
High Clutch
(110mm ID x 1.70mm x 27T) .... 88-93
7
High Clutch
(110mm ID x 2.00mm x 27T) .... 89-ON 3-5
High Clutch (Not RE5R01A)
(110mm ID x 2.75mm x 27T) .... 87-ON AR
High Clutch (Not RE5R01A)
(110mm ID x 3.00mm x 27T) .... 87-ON
5
High Clutch Pressure Plate
(4.3mm) .................................... 87-ON AR
Forward
(130mm ID x 2.00mm x 24T) .... 88-ON 5-7
Forward
(130mm ID x 1.80mm x 24T) .... 87-ON
7
Overrun
(115mm ID x 2.00mm x 6T) ...... 87-ON
5
Low & Reverse 2 Thin Teeth
(125mm ID x 2.00mm x 14T) .... 87-ON 6-7
Reduction Direct RE5R01A ...... 90-ON
5
Reduction Brake RE5R01A
(120mm ID x 2.70mm x 8T) ...... 90-ON
2
Reduction Brake RE5R01A
(120mm ID x 2.00mm x 8T) ...... 90-ON
1

RE4.STP03
SUB4.STP09
RL4.STP05
RL4.STP13
RL4.STP11
SUB4.STP11
RL4.STP10
RE4.PP04
SUB4.STP01
SUB4.STP13
SUB4.STP02
SUB4.STP03
RE5.STP01
RE5.STP02
RE5.STP03

RUBBER COMPONENTS
120A Pump 'O' Ring........................... 87-ON
NI
'D' Ring - 60mm Servo.............. 87-ON

1
1

RE4.OR01
RE4.OR02

BUSHES

METAL CLAD SEALS


8A
NI

Convertor Seal All ..................... 87-ON


Extension Housing
Nissan RE4R01A
(38mm x 50mm x 11mm) .......... 87-ON

RL4.MCS01

Kit
NI
NI

RE4.MCS01

NI

Bush Kit RE4R01A.................... 87-ON


Pump Body Bush ...................... 87-ON
Case Bush
(One Piece Modified) ................ 87-ON
Governor Bore Sleeve
(RL4.R01A Taxi TXI) ................. All

1
1

RE4.BK01
RE4.BUS01

RE4.BUS02

RE4.BUS05

SEALING RINGS
FRICTION PLATES
24B
24B
26C
28D
28D
30D
32E
32E
NI
NI
NI

Reverse Input
(149mm OD x 2.00mm x 30T) .. 87-92
Reverse Input
(149mm OD x 2.00mm x 30T) .. 92-ON
High 3-4 Clutch
(130mm OD x 1.60mm x 30T) .. 87-ON
Forward
(148mm OD x 1.60mm x 36T)) . 87-ON
Forward
(148mm OD x 2.00mm x 36T)) . 89-ON
Overrun
(130mm OD x 2.00mm x 18T) .. 87-ON
Low & Reverse
(147mm OD x 2.00mm x 30T) .. 87-ON
Low & Reverse (Not RE5R01A)
(147mm OD x 1.60mm x 30T) .. 95-ON
Transfer Case QX-4
(125mm ID x 1.95mm x 40T) .... 97-ON
Reduction Direct RE5R01A
(122mm OD x 2.00mm x 30T) .. 90-ON
Reduction Brake RE5R01A
(137mm OD x 1.60mm x 30T) .. 90-ON

SUB4.FRP04

SUB4.FRP09

4-5 RL4.FRP08
5-7 SUB4.FRP01
5-7 SUB4.FRP11
3

SUB4.FRP02

4-8 SUB4.FRP03
4-6 SUB4.FRP07
8

SUB4.FRP06

RE5.FRP01

RE5.FRP02

303

Revision 12/2003

NISSAN RE/L4R01A, RE5R01A, MAZDA R4A-EL


4 SPEED FWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

HARD PARTS
THRUST WASHERS & BEARINGS
Kit Bearing and Race Kit .................. 87-ON
40A Thrust Washer Pump - Rev Input
(Sel 0.89mm Thick Plastic).......... 87-ON
40A Thrust Washer Pump - Rev Input
(Sel 1.00mm Thick Plastic).......... 87-ON
40A Thrust Washer Pump - Rev Input
(Sel 1.30mm Thick Plastic).......... 87-ON
40A Thrust Washer Pump - Rev Input
(Sel 1.70mm Thick Plastic).......... 87-ON
40A Thrust Washer Pump - Rev Input
(Sel 1.93mm Thick Plastic).......... 87-ON
41A Race Pump to High Drum
(Sel 1.60mm Thick 3 Tang) ......... 87-ON
41A Race Pump to High Drum
(Sel 1.78mm Thick 3 Tang) ......... 87-ON
41A Race Pump to High Drum
(Sel 2.00mm Thick 3 Tang) ......... 87-ON
45C T.Wash Rear Ring Gear to Sprag
(Plastic) ....................................... 87-ON
42C Bearing Front Planet to S.Gear ... 87-ON
43C Race Rear of Sun Shell............... 87-ON
44C Race Rear of Rear Planet ........... 87-ON
46D T.Wash Overrun Clutch Hub
(Plastic) ....................................... 87-ON
47E Inner Hub to Inner Race Bearing
(Open Face One Side 59mm OD).... 88-ON
48E Shim Fwd Drum to Hub Update
(Replaces Bearing With Race) .... 88-ON

RE4.TWK01

AR RL4.THW01
AR RL4.THW02
AR RL4.THW03
AR RL4.THW04
AR RL4.THW05
AR RL4.THW10

75C Planetary Package


(42 Tooth Sun Gear No Brgs)...... 87-ON
75C Planetary Package
(37 Tooth Sun Gear W/ Brgs) ...... 87-ON
77C Front Planetary Assy
(33T Fnt Sun Gear 2 Groove) ..... 87-ON
76A Drum Reverse Input .................... 87-ON
NI Pump Kit (Slotted) ....................... 87-ON
76A Pump Assy (RL4.R01A)
(Non Electronic TX1 Taxi)............ 87-ON
80D Overrun Clutch Hub .................... 88-ON
85E Low & Reverse Clutch
Inner Race................................... 88-ON
86E Sprag, Low Sprag
(30 Elements 10.31mm Wide)..... 87-ON

RE4.PL02

RE4.PL03

1
1
1

RE4.PL04
RE4.DRU02
RE4.PUM02

1
1

RE4.PUM03
RE4.DRU01

RE4.DRU02

RE4.OWC02

1
1
1

RE4.MAN01
RE4.RET01
RE4.VA01
RE4.SK01

AR RL4.THW11
AR RL4.THW112
1
1
1
1

RL4.THW06
RE4.BE04
RL4 THW07
RL4.THW07

RL4.THW06

RE4.THW02

RE4.TOR02

SUB4.BAN01

1
1
1

RE4.FIL01
RE4.FIL03
RE4.FIL04

RE4.FIL05

RE4.FIL06

SPECIAL ITEMS
NI
NI
NI
NI

ATSG Rebuild Manual................. All


Pump Seal Retaining Clip ........... 87-ON
Servo Pin W/O O Ring............... 87-ON
Shift Kit (RE4R01A) .................... 87-ON

BANDS
50B Band Non Turbo .......................... 88-ON

FILTERS
55F
55F
55F
55F

Filter 25mm Pick Up .................... 87-92


Filter 5mm Pick Up ...................... 90-ON
Filter Mazda R4A-EL ................... 92-ON
Filter 6.5mm Pick Up
(4Cyl & TX1 Taxi) ........................ 87-ON
55F Filter (Nissan Skyline) RE4R01B
(15 Bolt Holes) ............................ 92-ON

SPRINGS & ONE WAY CLUTCHES

ELECTRICAL COMPONENTS
NI
NI
NI
NI
NI
NI

Solenoid Set 12V System


(4 Pieces EPC & Shift) ................ 87-ON
Solenoid Set 24V System
(4 Pieces EPC & Shift) ................ 87-ON
Solenoid Set RE4R01B
(Nissan Skyline) .......................... 92-ON
Lock Up Solenoid 12V System
(Bottom of Valve Body)................ 87-ON
Lock Up Solenoid RE4R01B
(Nissan Skyline)) ......................... 92-ON
EPC Solenoid .............................. 87-ON

RE4.SOL01

RE4.SOL04

RE4.SOL05

RE4.SOL03

1
1

RE4.SOL06
RL4.SOL02

304

Revision 10/2004

NISSAN RE4R03A

A
C

4 SPEED RWD (Electronic Control)

301

Revision 25/11/2002

NISSAN RE4R03A
4 SPEED RWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit

Master Overhaul.......................... 90-ON

RE4.MOHK03

Kit
Kit

Overhaul Kit (Transtec) ............... 90-ON


Overhaul Kit (Bryco) .................... 90-ON

1
1

RE4.OHK02
RE4.OHK03

GASKETS
1F

Pan Gasket ................................. 90-ON

RE4.GAS02

RUBBER COMPONENTS
NI

'D' Ring - 60mm Servo.............. 90-ON

RE4.OR02

SEALS
8A
NI

Converter Seal ............................ 88-ON


Extension Housing 2WD
(58mm x 40.50mm) ..................... 88-ON

YEARS

QTY

PART NO

THRUST WASHERS & BEARINGS

RL4.MCS01

RE4.MCS02

Kit Bearing Kit (Planetary) ................ 87-ON


40A Thrust Washer Pump - Rev Input
(Sel 0.89mm Thick Plastic).......... 87-ON
40A Thrust Washer Pump - Rev Input
(Sel 1.00mm Thick Plastic).......... 87-ON
40A Thrust Washer Pump - Rev Input
(Sel 1.30mm Thick Plastic).......... 87-ON
40A Thrust Washer Pump - Rev Input
(Sel 1.70mm Thick Plastic).......... 87-ON
40A Thrust Washer Pump - Rev Input
(Sel 1.93mm Thick Plastic).......... 87-ON
41A Race Pump to High Drum
(Sel 1.60mm Thick 3 Tang) ......... 87-ON
41A Race Pump to High Drum
(Sel 1.78mm Thick 3 Tang) ......... 87-ON
41A Race Pump to High Drum
(Sel 2.00mm Thick 3 Tang) ......... 87-ON
42C Bearing Front Planet to Sun G. ... 90-ON
43C Bearing Rear Planet to Sun G..... 90-ON
48E Shim Fwd Drum to Hub Update
(Replaces Bearing With Race) .... 88-ON

RE4.TWK02

AR RL4.THW01
AR RL4.THW02
AR RL4.THW03
AR RL4.THW04
AR RL4.THW05
AR RL4.THW10
AR RL4.THW11
AR RL4.THW112
1 RE4.TOR01
1 RE4.TOR01
1

RE4.TOR02

1
1
1

RE4.FIL01
RE4.FIL02
RE4.FIL04

FRICTION PLATES
Kit Friction Kit ................................... 90-ON
24B Reverse Input
(156mm OD x 2.00mm x 64T)..... 90-ON
26C High Clutch
(156mm OD x 1.60mm x 64T)..... 90-ON
28D Forward Clutch
(168mm OD x 2.00mm x 50T)..... 90-ON
30D Overrun Clutch (Nissan)
(155mm OD x 1.60mm x 20T)..... 90-ON
30D Overrun Clutch (Mazda Q45)
(155mm OD x 2.00mm x 20T)..... 90-ON
32E Low-Reverse
(156mm OD x 1.60mm x 33T)..... 90-ON

RE4.FRK02

RE4.FRP13

6-7 RE4.FRP14

FILTERS
55F Filter 25mm Pick Up .................... 90-ON
55F Filter ............................................ 90-ON
55F Filter 49mm Pick Up .................... 90-ON

7-9 RE4.FRP11
4

RE4.FRP12

RE4.FRP15

RE4.FRP16

SPRINGS & ONE WAY CLUTCHES


58D Forward Sprag (30 Cam) ............ 90-ON

Kit Steel Plate Kit.............................. 90-ON


25B Reverse Input
(133mm ID x 2.00mm x 40T) ...... 90-ON
27C High Clutch
(133mm ID x 2.00mm x 40T) ...... 90-ON
27C High Clutch
(133mm ID x 3.00mm x 40T) ...... 90-ON
29D Forward Clutch
(155mm ID x 2.00mm x 36T) ...... 90-ON
31D Overrun Clutch
(137mm ID x 2.00mm x 6/12T) ... 90-ON
33E Low-Reverse
(140mm ID x 2.00mm x 11T)....... 90-ON

NI
1

RE4.STK02
NI

RE4.SOL01

1
1

RE4.SOL03
RL4.SOL02

1
1
1

RE4.PL01
RE4.PUM01
RE4.SH01

RE4.SPR01

RE4.SPR02

6-7 RE4.STP14

HARD PARTS
6-7 RE4.STP17
8-9 RE4.STP11

75C Planetary Package ...................... 90-ON


76A Pump Assy no Sensor Bore ........ 90-ON
NI Input Shaft (381mm Long) .......... 90-ON

5-7 RE4.STP12

SPECIAL ITEMS

8-9 RE4.STP16

BUSHES
Bush Kit ....................................... 90-ON
Pump Body Bush ........................ 90-ON
One Piece Rear Case Bush
(Modified) .................................... 90-ON

Solenoid Set (4 Pieces)


Vehicles with 12 Volt Systems..... 90-ON
Lock Up Solenoid
12V System ................................. 90-ON
EPC Solenoid .............................. 90-ON

RE4.STP14

NI

Kit
NI
NI

RE4.OWC01

ELECTRICAL COMPONENTS
NI

STEEL PLATES

NI
1
1

RE4.BK02
RL4.BUS01

RE4.BUS03

RE4.BAN01

Pressure Regulator Spring


(If faulty will cause low line pressure)
Pressure Modifier Valve Spring
(If faulty will cause low line pressure)

Note: Both the above springs should be replaced together.

BANDS
50B Band ............................................ 90-ON

306

Revision 25/11/2002

NISSAN RL3F01A, RN3F01A

A
C

3 SPEED FWD (Hydraulic Control)

303

Revision 25/11/2002

NISSAN RL3F01A, RN3F01A


3 SPEED FWD (Hydraulic Control)

ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

Overhaul Kit ................................ 81-92


Gasket & Rubber Kit ................... 81-92

QTY
1
1

PART NO

RL3.OHK01
RL3.GSK01

ILL
NO. DESCRIPTION

26D Filter (Flat) ................................... 81-86


26D Filter (20mm Pick Up) ................. 87-92
26D Filter (Late OEM).........................

Pan Gasket ................................. 81-92


Case to Case Gasket .................. 81-92
Front Cover Gasket ..................... 81-92

QTY
1
1
1

PART NO

RL3.FIL01
RL3.FIL02
RL3.FIL03

THRUST WASHERS & BEARINGS

GASKETS
1D
2D
3A

YEARS

FILTERS

1
1
1

RL3.GAS01
RL3.GAS02
RL3.GAS03

Kit

Thrust Washer Kit........................ 81-92

RL3.TK01

1
1

RL3.GOV01
RL3.GOV02

SPECIAL ITEMS
28D Governor Gear (19 Tooth) ........... 81-86
NI Covernor Repair Kit..................... 87-92

SEALS
15A Converter Seal ............................ 81-92
16D Axle Shaft .................................... 81-92

1
2

RL3.MCS01
RL3.MCS02

RL3.SRK01

RL3.FRP02

SEALING RINGS
Kit

Sealing Ring ................................ 81-92

FRICTION PLATES
5C
5C
7C
7C
9D

Direct Clutch
(128mm OD x 1.90mm x 8T)....... 81-92
Direct Clutch
(128mm OD x 1.60mm x 8T)....... 83-92
Forward Clutch
(128mm OD x 1.90mm x 8T)....... 81-92
Forward Clutch
(128mm OD x 1.60mm x 8T)....... 83-92
Low & Reverse
(177mm OD x 2.00mm x 8T)....... 81-92

4-5 RL3.FRP03
4

RL3.FRP02

4-5 RL3.FRP03
4-5 RL3.FRP01

STEEL PLATES
6C Direct Clutch
(112mm ID x 2.00mm x 12T)....... 81-92
8C Forward Clutch
(112mm ID x 2.00mm x 12T)....... 81-92
10D Low & Reverse
(160mm ID x 2.00mm x 8T) ........ 81-92

RL3.STP02

RL3.STP02

RL3.STP01

1
1
1

RL3.BK01
RL3.BUS01
RL3.BUS02

RL3.BAN01

BUSHES
Kit
NI
NI

Bush Kit ....................................... 81-92


Converter Bush ........................... 81-92
Sun Gear Bush............................ 81-92

BANDS
22C Intermediate Band ....................... 81-92

304

Revision 25/11/2002

NISSAN RL4F02A, RE4F02A/V

A
C

4 SPEED FWD (Electronic & Hydraulic Control)

305

Revision 25/11/2002

NISSAN RL4F02A, RE4F02A/V

4 SPEED FWD (Electronic & Hydraulic Control)


ILL
NO. DESCRIPTION
Kit
Kit
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit RL4F02A ................ 85-7/88


Overhaul Kit RE4F02A/V
(Maxima) ..................................... 89-94
Overhaul Kit RL4F02A
(Nissan) ....................................... 7/88-ON
Gasket & Rubber Kit
RL4F02A ..................................... 85-ON
Gasket & Rubber Kit
RE4FO2A Maxima ...................... 89-ON

QTY

PART NO

NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
Kit

Valve Body Cover........................ 85-ON


Case to Case Gasket .................. 85-ON
Side Cover Gasket ...................... 85-ON
Upper V. Body Gasket Small
(RL4F02A)................................... 83-85
Upper V. Body Gasket Large
(RL4F02A)................................... 83-85
Lower V. Body Gasket Small
(RL4F02A)................................... 83-85
Lower V. Body Gasket Large
(RL4F02A)................................... 83-85
Upper V. Body Gasket Small
(RL4F02A)................................... 85-6/88
Lower V. Body Gasket Large
(RL4F02A)................................... 85-6/88
Lower V. Body Gasket Small
(RL4F02A)................................... 85-6/88
Upper V. Body GasketLarge
(RL4F02A)................................... 85-6/88
Upper V. Body Gasket Small
(RL4F02A)................................... 7/88-ON
Lower V. Body Gasket Large
(RL4F02A)................................... 7/88-ON
Upper V. Body Gasket Large
(RL4F02A)................................... 7/88-ON
Lower V. Body Gasket Small
(RL4F02A)................................... 7/88-ON
Lower V. Body Gasket Large
(RE4F02A Maxima) ..................... 85-ON
Upper V. Body Gasket Large
(RE4F02A Maxima) ..................... 85-ON
Upper V. Body Gasket Small
(RE4F02A Maxima) ..................... 85-ON
Lower V. Body Gasket Small
(RE4F02A Maxima) ..................... 85-ON
Valve Body Gasket Kit
Maxima........................................ 89-ON

RL4.OHK01

RL4.OHK02

RL4.OHK05

RL4.GSK01

RL4.GSK02

1
1
1

RL4.GAS01
RL4.GAS03
RL4.GAS02

RL4.GAS05

RL4.GAS06

RL4.GAS07

STEEL PLATES

RL4.GAS08

RL4.GAS16

RL4.GAS17

RL4.GAS18

RL4.GAS20

RL4.GAS13

RL4.GAS14

RL4.GAS15

RL4.GAS19

RL4.GAS09

RL4.GAS10

RL4.GAS11

RL4.GAS12

RL4.GK02

NI Steel Plate Kit (RE4F02A)........... 89-94


11A Reverse Input Shark Tooth
(136mm ID x 2.00mm x 30T) ...... 85-94
11A Reverse Input Square Tooth
(136mm ID x 2.00mm x 30T) ...... 85-94
16B High Cl;utch (Maxima)
(112mm ID x 1.40mm x 24T)....... 87-94
16B High Cl;utch
(112mm ID x 1.80mm x 24T)....... 85-88
16B High Cl;utch
(112mm ID x 2.00mm x 24T)....... 85-88
16B High Cl;utch
(112mm ID x 2.70mm x 24T)....... 85-89
16B High Cl;utch
(112mm ID x 3.00mm x 24T)....... 85
16B High Clutch
(112mm ID x 1.70mm x 27T)....... 89-8/89
16B High Clutch
(112mm ID x 2.00mm x 27T)....... 8/89-94
16B High Clutch
(112mm ID x 2.40mm x 27T)....... 90-94
16B High Clutch
(112mm ID x 3.00mm x 27T)....... 87-94
20C Low Clutch
(123mm ID x 2.00mm x 12T) ...... 85-94
24D Low & Reverse
(165mm ID x 2.00mm x 12T) ...... 85-94

Servo Seal Kit ............................. 85-ON

RL4.ORK01

RL4.MCS01

1
1

RL4.BAN01
RL4.BAN02

SEALS
5D

Converter Seal ............................ 85-ON

NI Friction KIt (RE4F02A) ................ 89-94


10A Reverse Input
(147mm OD x 2.00mm x 8T)....... 85-89
10A Reverse Input
(150mm OD x 2.00mm x 34T)..... 87-94
15B High Square Teeth
(128mm OD x 1.60mm x 30T)..... 85
15B High Square Teeth
(128mm OD x 2.00mm x 30T)..... 85
15B High Shark Tooth (Maxima)
(128mm OD x 1.60mm x 30T)..... 85-94
15B High Shark Tooth
(128mm OD x 2.00mm x 30T)..... 85-94
15B High Shark Tooth
(133mm OD x 1.60mm x 30T)..... 87-94
19C Low Clutch
(144mm OD x 2.00mm x 30T)..... 85-94
23D Low & Reverse
(183mm OD x 2.00mm x 12T)..... 85-94

QTY

PART NO

RL4.FRK01

RL4.FRP03

RL4.FRP09

RL4.FRP07

RL4.FRP05

RL4.FRP02

RL4.FRP06

RL4.FRP08

4-6 RL4.FRP01
5-7 RL4.FRP04

RL4.STK01

RL4.STP03

2-3 RL4.STP09
7

RL4.STP03

RL4.STP01

1-5 RL4.STP02
3

RL4.STP16

RL4.STP12

RL4.STP13

RL4.STP11

RL4.STP15

RL4.STP10

5-7 RL4.STP06
5-7 RL4.STP07

BUSHES

RUBBER COMPONENTS
Kit

YEARS

FRICTION PLATES

GASKETS
1D
2D
3D
NI

ILL
NO. DESCRIPTION

Kit
NI
NI
NI

Bush Kit ....................................... 85-ON


Converter Bush ........................... 85-ON
Pump Cover (Front) .................... 85-ON
Pump Stator (Centre) .................. 85-ON

1
1
1
1

RL4.BK01
RL4.BUS01
RL4.BUS02
RL4.BUS03

BANDS
31A Band ............................................ 85-ON
31A Band (Borg Warner) .................... 85-ON

306

Revision 25/11/2002

NISSAN RL4F02A, RE4F02A/V

4 SPEED FWD (Electronic & Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

THRUST BEARINGS & WASHERS

Kit Planetary Bearing Kit .................. 85-94


36A Thrust Washer Pump - Rev Input
(Sel 0.89mm Thick Plastic).......... 85-94
36A Thrust Washer Pump - Rev Input
(Sel 1.00mm Thick Plastic).......... 85-94
36A Thrust Washer Pump - Rev Input
(Sel 1.30mm Thick Plastic).......... 85-94
36A Thrust Washer Pump - Rev Input
(Sel 1.70mm Thick Plastic).......... 85-94
36A Thrust Washer Pump - Rev Input
(Sel 1.93mm Thick Plastic).......... 85-94
35C Bearing Sun Gear to Planetary ... 85-94
37C Race Rear Ring Gear to Case .... 85-94
38B Race Sun Shell to Planet ............ 85-94
39B Race Pump to High Drum
(Sel 1.60mm Thick 3 Tang) ......... 85-94
39B Race Pump to High Drum
(Sel 1.78mm Thick 3 Tang) ......... 85-94
39B Race Pump to High Drum
(Sel 2.00mm Thick 3 Tang) ......... 85-94

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

RL4.TWK02

AR RL4.THW01
AR RL4.THW02
AR RL4.THW03
AR RL4.THW04
AR
1
1
1

RL4.THW05
RL4.THW13
RL4.THW06
RL4.THW07

AR RL4.THW10
AR RL4.THW11
AR RL4.THW112

FILTERS
34D Filter ............................................ 85-ON

RL4.FIL01

SPRINGS & ONE WAY CLUTCHES


40C Low Roller Clutch ........................ 85-ON

RL4.OWC01

ELECTRICAL COMPONENTS
NI
NI

Solenoid Block RE4F02A


Maxima........................................ 89-ON
EPC Solenoid .............................. 89-94

1
1

RL4.SOL01
RL4.SOL02

SPECIAL ITEMS
NI
NI
NI

ATSG Rebuild Manual


(RL4F02A)................................... All
ATSG Rebuild Manual
(RE4F02A Maxima) ..................... All
Boost Valve Sleeve ..................... 85-94

RL4.MAN01
1

RL4.MAN02
RL4.SL01

1
1
1
1

RL4.DRU01
RL4.DRU02
RL4.DRU03
RL4.DRU04

RL4.PL03

RL4.PL05

HARD PARTS
70A
70A
12B
12B
75C

Reverse Input Drum (Cast) ......... 85-94


Reverse Input Drum (Steel) ........ 85-94
High Drum 24 Tooth .................... 85-ON
High Drum 27 Tooth .................... 85-ON
Planetary Package
(4 Cylinder Rebuilt) ..................... 85-ON
75C Planetary Package
(6 Cylinder Maxima Rebuilt) ........ 89-ON

307

Revision 25/11/2002

A
C

NISSAN RL4F03A/V, RE4F03A

4 SPEED FWD (Electronic & Hydraulic Control)

312

Revision 17/12/2002

NISSAN RL4F03A/V, RE4F03A


4 SPEED FWD (Electronic & Hydraulic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit

Overhaul Kit ................................ 91-ON

RL43.OHK01

GASKETS
1F
NI

Pan Gasket ................................ 91-ON


Side Cover Gasket ...................... 91-ON

YEARS

QTY

PART NO

BANDS

1
1

40B Overdrive & Second Band........... 91-ON


40B Overdrive & Second Band
(Borg Warner).............................. 91-ON

RL43.GAS01
RL43.GAS02

RL43.BAN01

RL43.BAN02

1
1

RL43.FILKIT01
RL43.FIL01

FILTERS
Kit
NI

Filter Kit ....................................... 91-ON


Filter ............................................ 91-ON

Kit

Selective Pump Washer


(6 Piece) ...................................... 91-ON

SEALS
5A
6F
6F
7F
7F
7F

Converter Seal All ....................... 91-ON


Axle Seal R/H Side 1.6................ 91-ON
Axle Seal R/H Side 2.0................ 91-ON
Axle Seal L/H Side 1.6 ................ 91-ON
Axle Seal L/H Side
(2.0 Non Viscous)........................ 91-ON
Axle Seal L/H Side
(2.0 Viscous) ............................... 91-ON

1
1
1
1

RL43.MCS01
RL43.MCS02
RL43.MCS03
RL43.MCS02

RL43.MCS02

RL43.MCS04

NI
NI

NI
2

RL43.FRP01

RL43.FRP03

RL43.FRP02

RL43.FRP04

RL43.FRP05

RL43.FRP06

RL43.TWK01

ELECTRICAL COMPONENTS

NI
NI

FRICTION PLATES
10A Reverse Input
(130mm OD x 1.95mm x 18T)..... 91-ON
12B High/3-4 (2.0Ltr Only)
(104mm OD x 1.60mm x 20T).... 91-ON
12B High/3-4 (1.6 Ltr Only)
(104mm OD x 2.00mm x 20T)..... 91-ON
14D Forward
(126mm OD x 1.80mm x 30T)..... 91-ON
16D Overrun
(117mm OD x 1.60mm x 18T) ..... 91-ON
18E Low & Reverse
(150mm OD x 1.95mm x 30T)..... 91-ON

THRUST WASHERS & BEARINGS

Solenoid Set RL4F03A


(Pair) ........................................... 91-94
Solenoid Set RL4F03A
(Pair) ........................................... 95-ON
Solenoid Set RE4F03A ............... 91-ON
Solenoid Set RE4F03B
(Almera) ...................................... 00-ON
Drop Resister Primera/QX
(Pressure Regulator) ................... 91-00

RL43.SOL01

1
1

RL43.SOL02
RL43.SOL03

RL43.SOL04

RL43.RE01

SPECIAL ITEMS
NI

ATSG Repair Manual .................. 91-ON

AR RL43.MAN01

HARD PARTS
809B
NI
NI
NI

Ssun Gear & Shell (29 Teeth) ... 91-ON


Planetary Set Complete 2.0Ltr.. 91-ON
Governor Gear (RL4F03A) ....... 90-ON
Support Input Drum (Caged
Needle Bearing Type 5 Bolt)..... 91-ON

1
1
1

RL43.SUN01
RL43.PL01
RL43.GOV01

RE4.SUP21

STEEL PLATES
11A Reverse Input
(118MM ID x 2.00mm x 30T)....... 91-ON
13B High/3-4 (RE4F03A/V)
(87mm ID x 2.00mm x 18T) ........ 91-ON
13B High/3-4 (RE4F03A only)
(87mm ID x 1.50mm x 18T) ........ 91-ON
??? Pressure Plate High/3-4
(4.60mm Thick) ........................... 91-ON
??? Pressure Plate High/3-4
(4.80mm Thick) ........................... 91-ON
15D Forward
(115mm ID x 2.00mm x 30T)....... 91-ON
17D Overrun
(105mm ID x 2.00mm x 6T) ........ 91-ON
19E Low & Reverse
(139mm ID x 2.00mm x 10T) ...... 91-ON

RL43.STP01

RL43.STP02

RL43.STP03

RL43.PP02

RL43.PP01

RL43.STP04

RL43.STP05

RL43.STP06

1
1

RL43.BK01
L3N.BUS01

BUSHES
Kit
NI

Bush Kit ....................................... 91-ON


Converter Bush ........................... 91-ON

313

Revision 12/2003

SUBARU 4EAT 1987 - 1998

A
C

4 SPEED 2WD & 4WD (Electronic Control)

310

Revision 17/12/2002

SUBARU 4EAT 1987 - 1998

A
C

4 SPEED 2WD & 4WD (Electronic Control)

311

Revision 17/12/2002

SUBARU 4EAT 1987 -1998

4 SPEED 2WD & 4WD (Electronic Control)


ILL
NO. DESCRIPTION
Kit

YEARS

KITS

Overhaul Kit ............................... 87-98

QTY
1

PART NO

SUB4.OHK01

GASKETS
1H
2A
3H
NI
NI

Pan Gasket ................................. 87-98


Pump Housing to Case (Metal) ... 87-98
Extension Housing ...................... 87-98
Valve Body Upper (Not SVX) ...... 87-98
Valve Body Lower (Not SVX) ...... 87-98

1
1
1
1
1

SUB4.GAS01
SUB4.GAS02
SUB4.GAS03
SUB4.GAS04
SUB4.GAS05

SEALS
8G
9G
10G
11H
12G
NI

Converter Seal ............................ 87-98


Axle Seal Left .............................. 87-98
Axle Seal Right............................ 87-98
Extension Housing ...................... 87-98
Differential to Transmission
Sealing Pipe ................................ 87-98
Speedo Shaft .............................. 87-98

1
1
1
1

SUB4.MCS01
SUB4.MCS02
SUB4.MCS03
SUB4.MCS04

1
1

SUB4.MCS05
SUB4.MCS07

FRICTION PLATES
20F Modified Transfer Clutch Kit
To Cure ShudderOEM (Early) .....
20F Modified Transfer Clutch Kit
To Cure ShudderOEM (Late).......
24B Reverse Clutch
(150mm O.D. x 2.00mm x 34T)
.................................................... 87-98
24B Reverse Clutch
(150mm O.D. x 2.00mm x 30T)
.................................................... 93-98
26C High Clutch
(132mm O.D. x 1.60mm x 30T)
.................................................... 87-98
28D Forward Clutch
(148mm O.D. x 1.50mm x 36T)
.................................................... 95-98
28D Forward Clutch
(148mm O.D. x 2.00mm x 36T)
.................................................... 87-94
30D Coast Clutch
(134mm O.D. x 2.00mm x 30T)
.................................................... 87-98
32E Low & Reverse Brake
(148mm O.D. x 1.80mm x 30T)
.................................................... 95-98
32E Low & Reverse Brake
(148mm O.D. x 1.60mm x 30T)
.................................................... 91-98
32E Low & Reverse Brake
(148mm O.D. x 2.00mm x 30T)
.................................................... 87-92
34F 4WD (Transfer) Clutch
(118mm O.D. x 1.80mm x 24T)
.................................................... 91-98
34F 4WD (Transfer) Clutch ................
(118mm O.D. x 2.00mm x 24T)
.................................................... 87-92
34F 4WD (Transfer) Clutch ................
(118mm O.D. x 1.80mm x 50T)
.................................................... 87-92

SUB4.FKIT01

SUB4.FKIT02

SUB4.FRP04

SUB4.FRP09

ILL
NO. DESCRIPTION

25B Reverse Clutch


(135mm I.D. x 2.00mm x 30T)
.................................................... 87-98
25B Reverse Clutch
(129mm I.D. x 2.00mm x 30T)
.................................................... 93-98
27C High Clutch
(112mm I.D. x 3.00mm x 27T)
.................................................... 87-98
27C High Clutch
(112mm I.D. x 2.00mm x 27T)
.................................................... 95-98
27C High Clutch
(112mm I.D. x 2.75mm x 27T)
.................................................... 91-94
29D Forward Clutch
(135mm I.D. x 2.00mm x 24T)
.................................................... 87-98
29D Forward Clutch
(135mm I.D. x 1.80mm x 24T)
.................................................... 93-98
31D Coast Clutch
(120mm I.D. x 2.00mm x 6T)
.................................................... 87-98
33E Low & Reverse Brake
(129mm I.D. x 1.60mm x 14T)
.................................................... 95-98
33E Low & Reverse Brake
(129mm I.D. x 1.80mm x 14T)
.................................................... 91-98
33E Low & Reverse Brake
(129mm I.D. x 2.00mm x 14T)
.................................................... 87-98
35F 4WD (Transfer) Clutch
(104mm I.D. x 1.60mm x 30T)
.................................................... 91-98
35F 4WD (Transfer) Clutch
(104mm I.D. x 1.80mm x 30T)
.................................................... 87-92

4-5 RL4.FRP08
5-7 SUB4.FRP01
4-6 SUB4.FRP11
3-5 SUB4.FRP02

YEARS

STEEL PLATES

QTY

PART NO

RL4.STP05

SUB4.STP09

RL4.STP10

AR RL4.STP11
AR SUB4.STP11
5-7 SUB4.STP01
AR SUB4.STP13
3-5 SUB4.STP02

AR SUB4.STP08
AR SUB4.STP07
AR SUB4.STP03
5

SUB4.STP10

SUB4.STP06

SUB4.SRK01

1
1
1
1

SUB4.BK01
SUB4.BUS01
SUB4.BUS02
SUB4.BUS03

SEALING RINGS
Kit

Sealing Ring Kit........................... 87-98

Kit
40G
NI
NI

Bush Kit ....................................... 87-98


Bellhousing to Converter Hub ..... 87-98
Stator Shaft Front ........................ 87-98
Input to Output Shaft ................... 87-98

BUSHES

4-6 SUB4.FRP08
AR SUB4.FRP07
AR SUB4.FRP03
5

SUB4.FRP10

AR SUB4.FRP06
AR SUB4.FRP12

312

Revision 17/12/2002

SUBARU 4EAT 1987 - 1998

4 SPEED 2WD & 4WD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

THRUST WASHERS & BEARINGS

Kit Bearing and Race Kit .................. 87-98


41A Thrust Washer Pump - Rev Input
(Sel 0.89mm Thick Plastic).......... 87-98
41A Thrust Washer Pump - Rev Input
(Sel 1.00mm Thick Plastic).......... 87-98
41A Thrust Washer Pump - Rev Input
(Sel 1.30mm Thick Plastic).......... 87-98
41A Thrust Washer Pump - Rev Input
(Sel 1.70mm Thick Plastic).......... 87-98
41A Thrust Washer Pump - Rev Input
(Sel 1.93mm Thick Plastic).......... 87-98
48A Race Pump to High Drum
(Sel 1.60mm Thick 3 Tang) ......... 87-98
48A Race Pump to High Drum
(Sel 1.78mm Thick 3 Tang) ......... 87-98
48A Race Pump to High Drum
(Sel 2.00mm Thick 3 Tang) ......... 87-98
45C T.Wash Rear Ring Gear to Sprag
(Plastic) ....................................... 87-98
42C Bearing Front Planet to S.Gear ... 87-98
43C Race Rear of Sun Shell............... 87-98
44C Race Rear of Rear Planet ........... 87-98
46D T.Wash Overrun Clutch Hub
(Plastic) ....................................... 87-98
47E Inner Hub to Inner Race Bearing
(Open Face One Side 59mm OD).... 88-98

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

RE4.TWK01

AR RL4.THW01
AR RL4.THW02
AR RL4.THW03
AR RL4.THW04
AR RL4.THW05
AR RL4.THW10
AR RL4.THW11
AR RL4.THW112
1
1
1
1

RL4.THW06
RE4.BE04
RL4 THW07
RL4.THW07

RL4.THW06

RE4.THW02

SUB4.BAN01

SUB4.FIL01

SUB4.FIL02

SUB4.FIL03

BANDS
50B Band ............................................ 87-98

FILTERS
NI
NI
NI

Filter Except Legacy.................... 87-98


Filter Legacy & SVX
(13mm Pick Up Spout) ................ 87-98
Filter Legacy & SVX
(13mm Pick Up Spout)
(with radius to clear pipework) .... 93-98

ELECTRICAL COMPONENTS
NI
NI
NI
NI

EPC Solenoid .............................. 87-98


Lock Up Solenoid
(With Push Down Disconnect) .... 87-98
Solenoid Set
(Legacy,SVX,Impretza) ............... 93-98
Transfer Clutch Solenoid
(Includes Valve Assy) .................. 87-98

RL4.SOL02

SUB4.SOL02

SUB4.SOL03

SUB4.SOL05

1
1
1
1

RE4.PL02
SUB4.PUM02
SUB4.PUM03
SUB4.HUB01

HARD PARTS
90C
NI
NI
91D

Planetary Package ..................... 87-98


Pump Rotor Kit ............................ 87-98
Pump Rotor ................................. 87-98
Hub - Coast Clutch ...................... 87-98

TECHNICAL MANUALS
NI

ATSG Repair Manual .................. All

AR SUB4.MAN01

313

Revision 17/12/2002

SUBARU R4AX-EL 1998 ON

A
C

4 SPEED 2WD & 4WD (Full Electronic Control)

318

Revision 18/12/2002

SUBARU R4AX-EL 1998 ON

A
C

4 SPEED 2WD & 4WD (Full Electronic Control)

315

Revision 18/12/2002

SUBARU R4AX-EL 1998 ON


4 SPEED 2WD & 4WD (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit

YEARS

QTY

PART NO

BUSHES

Overhaul Kit .............................. 98-ON

SUB4.OHK02

THRUST WASHERS & BEARINGS


GASKETS
100G Pan Gasket (Duraprene)........... 98-ON

SUB4.GAS11

1
1
1

SUB4.MCS01
SUB4.MCS02
SUB4.MCS03

1
1

SUB4.MCS05
SUB4.MCS07

SEALS
150F
151F
152F
153F
NI

Converter Seal.......................... 98-ON


Axle Seal Left............................ 98-ON
Axle Seal Right ......................... 98-ON
Differential to Transmission
Sealing Pipe.............................. 98-ON
Speedo Shaft ............................ 98-ON

PISTONS
170? Fwd Clutch Force Piston........... 98-ON

SUB4.PIS01

1
1

SUB4.FIL04
SUB4.FIL05

FILTERS
450G Filter Forester/Legacy............... 98-ON
451G Spin on Filter............................. 98-ON

ELECTRICAL COMPONENTS

FRICTION PLATES
NI

250E Transfer Clutch Kit


(VIN Number Required) ............ 98-ON
251B High Clutch
(138mm O.D. x 1.60mm x 36T) 98-ON
253B Reverse Clutch
(150mm O.D. x 1.60mm x 30T) 98-ON
253B Reverse Clutch
(150mm O.D. x 2.00mm x 38T) 98 Only
255C 2-4 Brake
(167mm O.D. x 1.60mm x 30T) 98-ON
252D Low Clutch
(138mm O.D. x 1.75mm x 30T) 98-ON
254D Low & Reverse Brake
(148mm O.D. x 1.60mm x 30T) 98-ON

SUB4.FKIT03

SUB4.FRP14

SUB4.FRP15

SUB4.FRP18

SUB4.FRP16

SUB4.FRP17

SUB4.FRP07

SUB4.STK03

SUB4.STP18

SUB4.STP17

SUB4.STP16

Range Switch............................ 98-ON

SUB4.ELE10

HARD PARTS

TECHNICAL MANUALS

STEEL PLATES
Kit
Steel Plate Kit ........................... 98-ON
301B High Clutch
(112mm ID x 2.00mm x 8T) ...... 98-ON
302D Low Clutch
(123mm ID x 1.40mm x 30T) .... 98-ON
303B Reverse Clutch
(1.60mm x 32T) ........................ 98-ON
304D Low & Reverse Brake
(129mm ID x 1.60mm x 14T) .... 98-ON
304D Low & Reverse Brake
(129mm ID x 1.80mm x 14T) .... 98-ON
304D Low & Reverse Brake
(129mm ID x 2.00mm x 14T) .... 98-ON
305C 2-4 Brake
(145mm ID x 2.40mm x 23T) .... 98-ON

AR SUB4.STP08
AR SUB4.STP07
AR SUB4.STP03
3

SUB4.STP19

PRESSURE PLATES
405E Transfer Clutch
(3.70mm Thick x 30T ................ 98-ON

AR SUB4.PP01

SEALING RINGS

320

Revision 12/2003

SUBARU R4AX-EL 1998 ON

4 SPEED 2WD & 4WD (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

317

YEARS

QTY

PART NO

Revision 18/12/2002

SUBARU M41

A
C

3 SPEED 2WD & 4WD (Hydraulic Control)

318

Revision 18/12/2002

SUBARU M41

3 SPEED 2WD & 4WD (Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

KITS

Kit
Kit

Overhaul Kit 2WD ....................... 75-ON


Overhaul Kit 4WD ....................... 82-ON

5E

Transmission to Differential ........ 75-ON

QTY

PART NO

1
1

M41.OHK02
M41.OHK01

M41.GAS02

M41.MCS01

ILL
NO. DESCRIPTION

80E Governor Gear 11 Teeth.............. 75-80


80E Governor Gear 12 Teeth ............. 80-ON

GASKETS

QTY
1
1

PART NO

M41.GOV01
M41.GOV02

TECHNICAL MANUALS
NI

SEALS
20E Converter Seal ............................ 75-ON

YEARS

HARD PARTS

ATSG Rebuild Manual................. All

M41.MAN01

TORQUE CONVERTERS
NI

Subaru 4WD................................

M41.TC04

FRICTION PLATES
40A Direct Clutch
(115mm O.D. x 1.50mm x 44T)
.................................................... 75-ON
42B Forward Clutch
(115mm O.D. x 1.50mm x 44T)
.................................................... 75-ON
44C Low & Reverse Brake
(130mm O.D. x 2.40mm x 51T)
With 10mm Wide Lining .............. 75-82
44C Low & Reverse Brake
(130mm O.D. x 2.00mm x 51T)
With 10mm Wide Lining .............. 82-85
44C Low & Reverse
(135mm O.D. x 2.30mm x 48T)
.................................................... L85-ON
46D Transfer Case 4WD
(94mm O.D. x 2.90mm x 33T)..... 75-ON

3-5 L3N.FRP01
3-5 L3N.FRP01
3-4 M41.FRP03
3-4 L3N.FRP02
3-5 M41.FRP05
3-4 M41.FRP07

STEEL PLATES
41A Direct Clutch Flat
(92mm I.D. x 2.00mm x 28T) ...... 75-ON
41A Direct Clutch Undersize
(92mm I.D. x 1.50mm x 28T) ...... 75-ON
43B Forward Clutch Flat
(92mm I.D. x 2.00mm x 28T) ...... 75-ON
43B Forward Clutch Undersize
(92mm I.D. x 1.50mm x 28T) ...... 75-ON
45C Low & Reverse Brake
(106mm I.D. x 1.90mm x 13T...... 82-85

3-5 L3N.STP01
AR F3A.STP01
3-5 L3N.STP01
AR F3A.STP01
3-4 L3N.STP02

BANDS
60A Intermediate Flex Band ............... 75-ON

F3A.BAN01

L3N.FIL01

L3N.MOD01

FILTERS
65E Filter ............................................ 75-ON

MODULATORS
70E Modulator (Non Turbo) ................ 75-ON

319

Revision 18/12/2002

A
C
Mercedes

320

MERCEDES 1970-80 722-000, 722-100, 722-200

A
C

3 & 4 SPEED RWD (Hydraulic Control)

Illustration
to
Follow

321

Rev 06/97

MERCEDES 1970-80 722-000, 722-100, 722-200

A
C

3 & 4 SPEED RWD (Hydraulic Control)

322

MERCEDES 1970-80 722-000, 722-100, 722-200

3 & 4 SPEED RWD (Hydraulic Control)


ILL
NO.
Kit

DESCRIPTION

KITS

YEARS

Overhaul Kit ................................ 70-80

QTY
1

ILL
NO.

PART NO

MER123.OHK01

Reverse Band ...................................... 70-80


B1 Band (Middle) ................................. 70-80
B2 Band (Rear) 50mm ......................... 70-80

MER123.GAS01

MER123.MCS02

1
1

MER123.MCS01
MER124.MCS02

Filter No Pipe ....................................... 70-80


Filter 3/4" Pipe...................................... 70-80
Filter 1" Pipe......................................... 70-80
Filter Combination Kit........................... 70-80

1
1
1

MER123.BUS01
MER123.BUS02
MER123.BUS03

1
1
1

MER123.BAN01
MER123.BAN02
MER123.BAN03

1
1
1
1

MER123.FIL01
MER123.FIL02
MER123.FIL03
MER123.FIL04

MER123.MOD01

MER123.NUT01

MODULATORS
4-5 MER123.FRP01
4-5 MER123.FRP02

Modulator Plastic Housing 4 Speed ..... 70-80

SUNDRY PARTS

STEEL PLATES
Steel 2.00mm Thick ............................. 70-80
Steel 3.00mm Thick ............................. 70-80
Steel 3.50mm Thick ............................. 70-80

PART NO

FILTERS

FRICTION PLATES
Friction Plate 2.1mm ............................ 70-80
Friction Plate 2.5mm ............................ 70-80

QTY

BANDS

SEALS
Front Pump Seal With Fluid Coupling
(52mm O.D.) ........................................ 70-80
Front Pump Seal With Converter
(60mm O.D.) ........................................ 70-80
Extension Housing All .......................... 70-80

YEARS

BUSHES

Front Pump Bush (28.0mm I.D.) .......... 70-80


Front Pump Bush (43.6mm I.D.) .......... 70-80
Pump Drive Gear ................................. 70-80

GASKETS
Pan Gasket (Rubber) ........................... 70-80

DESCRIPTION

AR MER123.STP01
AR MER123.STP02
AR MER123.STP03

Output Shaft Nut .................................. 70-80

323

MERCEDES 1970-80 722-000, 722-100, 722-200


3 & 4 SPEED RWD (Hydraulic Control)

ILL
NO.

DESCRIPTION

YEARS

QTY

PART NO

ILL
NO.

324

DESCRIPTION

YEARS

QTY

PART NO

MERCEDES 722-300, 722-400

A
C

4 SPEED RWD (Hydraulic Control)

325

MERCEDES 722-300, 722-400


4 SPEED RWD (Hydraulic Control)

ILL
NO.
Kit
Kit
Kit

Kit
Kit
Kit
Kit

DESCRIPTION

KITS

YEARS

Overhaul Kit 4 Speed


W4A-040 (722.3) OEM................ 81-ON
Overhaul Kit 4 Speed
W4A-040 (722.3) Non OEM ........ 81-ON
Overhaul Kit 4 Speed
W4A-040(722.357/358/359)
OEM ............................................ 81-ON
Overhaul Kit 190/230 Series
W4A-020 (722.4) OEM................ 84-ON
Overhaul Kit 190/230 Series
W4A-020 Porsche OEM .............. 84-ON
Overhaul Kit 190/230
W4A-020 (722.4) Non OEM ........ 84-ON
Overhaul Kit 5 Speed
W5A-030 (722.5) OEM................ 90-ON

QTY

PART NO

MER126.OHK01

MER126.OHK02

MER126.OHK03

MER124.OHK01

MER124.OHK02

MER124.OHK03

MER129.OHK01

ILL
NO.

1E
NI
NI

Pan Gasket Large 6 Bolt


W4A-040 (722.3) ......................... 81-ON
Pan Gasket Small 6 Bolt
W4A-020 (722.4) 190 Series....... 84-ON
Pump Gasket (722.4) .................. 84-ON
Extension Gasket (722.4)............ 84-ON

PART NO

MER124.BAN02

MER126.BAN02

MER124.BAN01

MER126.BAN01

1
1

MER126.FIL01
MER129.FIL01

MODULATORS
1

MER126.GAS01

1
1
1

MER124.GAS01
MER124.GAS02
MER124.GAS03

45E
45E
45E
45E
45E

Modulator (Green Top) ................ 81-ON


Modulator (Red Top).................... 81-ON
Modulator (Black Top) ................. 84-ON
Modulator (Brown Top) ................ 84-ON
Modulator (Natural Top)............... 84-ON

Alt
Alt
1
1
1

MER126.MOD02
MER126.MOD01
MER126.MOD04
MER126.MOD03
MER126.MOD05

SUNDRY PARTS
1

MER126.MCS01

MER124.MCS01

MER126.MCS02

MER124.MCS02

FRICTION PLATES
20B KI Front W4A-040, W5A-030 ...... 81-ON
20B K1 Front W4A-020 ...................... 84-ON
22C B3 Reverse W4A-040,
W5A-030 ..................................... 81-ON
22C B3 Reverse W4A-020 ................. 84-ON
24D K2 Rear W4A-040, W5A-030 ...... 81-ON
24D K2 Rear W4A-020 ....................... 84-ON
NI B5 W5A-030 ................................ 90-ON
NI K5 W5A-030 ................................ 90-ON

QTY

FILTERS
55E Filter 4 Speed .............................. 81-ON
55E Filter 5 Speed .............................. 90-ON

SEALS
10AFront Pump (58mm O.D.)
W4A-040, W5A-030 .................... 81-ON
10A Front Pump (50mm O.D.)
W4A-020 ..................................... 84-ON
12E Extension Housing
W4A-040, W5A-030 .................... 81-ON
12E Extension Housing
W4A-020 ..................................... 84-ON

YEARS

BANDS

50D B2 Brake Band (Rear)


190 Series ................................... 84-ON
50D B2 Brake Band (Rear)
(722.3) ......................................... 81-ON
NI B1 Brake Band (Front)
190 Series ................................... 84-ON
NI B1 Brake Band (Front)
(722.3) ......................................... 81-ON

GASKETS
1E

DESCRIPTION

4 MER126.FRP02
4-5 MER124.FRP02
4
4-5
4
4-5
4
4

MER126.FRP03
MER124.FRP03
MER126.FRP01
MER124.FRP01
MER129.FRP01
MER129.FRP02

Kit

Planet Hub Repair Kit


722.3 ........................................... 81-ON

MER126.PL01

Kit

Planet Hub Repair Kit


722.4 (190 Series)....................... 84-ON

MER124.PL01

NI

Output Shaft Sealing Rings


722.4 (190 Series)....................... 84-ON

MER124.SSR01

NI

Ball Valve (Pump Body)


722.4 (190 Series)....................... 84-ON

MER124.VA01

NI

Diesel Engine Vacume Pump...... 84-ON

MER124.VP01

NI

K2 Drum Repair Tool Kit


722.4 (190 Series)....................... 84-ON

MERC.TOOL

NI

K2 Drum Repair Seal Kit


722.4 (190 Series)....................... 84-ON

MERC.TOOL02

1
1

MER124.SK01
MER124.SK02

All Friction Plates Available Aftermarket


Please Ask
VALVE BODY KITS

STEEL PLATES
Kit

We Carry A Large Range Of


Steel Plates
In Stock For All Tranmissions
Please Ask For Details

326

Shift Correction Kit


All with Petrol Engine .................. 81-ON
All with Diesel Engine .................. 81-ON

MERCEDES 722-500

A
C

5 SPEED RWD (Partial Electronic Control)

327

MERCEDES 722-500

A
C

5 SPEED RWD (Partial Electronic Control)

328

MERCEDES 722-500

5 SPEED RWD (Partial Electronic Control)


ILL
NO.

DESCRIPTION

YEARS

QTY

PART NO

ILL
NO.

329

DESCRIPTION

YEARS

QTY

PART NO

MERCEDES 722-500

5 SPEED RWD (Partial Electronic Control)


ILL
NO.

DESCRIPTION

YEARS

QTY

PART NO

ILL
NO.

330

DESCRIPTION

YEARS

QTY

PART NO

722-600
5 SPEED RWD (Electronic Control)

A
C
335

722-600
5 SPEED RWD (Electronic Control)

A
C
336

722-600
5 SPEED RWD (Electronic Control)
ILL
NO.

DESCRIPTION

YEARS

QTY

ILL
NO.

PART NO

KITS
Kit
Kit
Kit

1
1
1

M140.OHK01
M140.OHK02
M140.OHK03

GASKETS
100K Pan Gasket ............................... All
101A Pump (Rubber Coated Plate) ... All

1
1

M140.GAS01
M140.GAS02

RUBBER COMPONENTS
120A Pump Outer 'O' Ring................. All
134L Connector 'O' Ring (Small) ....... All
135L Connector 'O' Ring (Large) ....... All

1
1
1

M140.OR01
M140.OR02
M140.OR03

METAL CLAD SEALS


150A Torque Converter Seal.............. All
151L Extension Seal
(42mm x 62mm x 8/9mm)......... All

MERC126.MCS01

M140.MCS02

MOULDED PISTONS
1

M140.PIS01

SHAFT SEALING RINGS


Kit

Shaft Sealing Ring (Precision) .... All

M140.SRK01

FILTERS
450K
451K
452K
NI

Oil Pan Filter ............................. All


Conical Valve Body Filter.......... All
Solenoid Filter........................... All
Filter Kit..................................... All

1
1
2
1

M140.FIL01
M140.FIL02
M140.FIL03
M140.FILKIT01

BUSHINGS
NI
NI

Converter Bush ........................... All


'K2' Rear Bushing Kit Contains
1 x Std Early Bush & 1 x Modied
Early Bush to Allow Use of Late
Planetary With Early Drum .......... All

YEARS

QTY

PART NO

STEEL PLATES

Overhaul Kit (OEM) .................. All


Overhaul Kit (Autoline).............. All
Overhaul Kit (Transtec)............. All

170B Pump Moulded Piston............... All

DESCRIPTION

M140.BUS01

300C K1 Clutch (154mm I.D x 1.80mm


x 12 External Teeth).................. All
300C K1 Clutch (154mm I.D. x 2.80mm
x 12 External Teeth).................. All
300C K1 Clutch (154mm I.D. x 3.50mm
x 12 External Teeth).................. All
300C K1 Clutch (154mm I.D. x 4.00mm
x 12 External Teeth).................. All
301C K1 Clutch Wavy Steel
(154mm I.D. x 3 Ext. Teeth) ...... All
302E K2 Clutch (146mm I.D. x 1.80mm
x 30 External Teeth).................. All
302E K2 Clutch (146mm I.D. x 2.80mm
x 30 External Teeth).................. All
302E K2 Clutch (146mm I.D. x 3.50mm
x 30 External Teeth).................. All
302E K2 Clutch (146mm I.D. x 4.00mm
x 30 External Teeth).................. All
303G K3 Clutch (87mm I.D. x 1.80mm
X 24 External Teeth) ................. All
303G K3 Clutch (87mm I.D. x 2.80mm
x 24 External Teeth).................. All
303G K3 Clutch (87mm I.D. x 4.00mm
x 24 External Teeth).................. All
304G K3 Dished Steel
(88mm I.D. x 4 Ext. Teeth) ........ All
305B B1 Brake (154mm I.D x 1.80mm
x 12 External Teeth).................. All
305B B1 Brake (154mm I.D x 2.80mm
x 12 External Teeth).................. All
305B B1 Brake (154mm I.D x 3.50mm
x 12 External Teeth).................. All
305B B1 Brake (154mm I.D x 4.00mm
x 12 External Teeth).................. All
306B B1 Brake Wavy Steel
(154mm I.D. x 3 Ext. Teeth) ...... All
307J B2 Brake (132mm I.D. x 1.80mm
x 40 External Teeth).................. All
308J B2 Brake (155mm O.D. x 1.80mm
x 24 Internal Teeth) ................... All
309J B2 Brake Wavy Steel
(
) ...................................... All
310J B3 Brake (155mm I.D. x 1.80mm
x 30 External Teeth).................. All
311J B3 Brake Wavy Steel
(155mm I.D. x 3 Ext. Teeth ....... All

AR M140.STP01
AR M140.STP02
AR M140.STP03
AR M140.STP04
1

M140.STP05

AR M140.STP06
AR M140.STP07
AR M140.STP08
AR M140.STP09
AR M140.STP11
AR M140.STP12
AR M140.STP13
1

M140.STP10

AR M140.STP01
AR M140.STP02
AR M140.STP03
AR M140.STP04
1

M140.STP05

AR M140.STP15
AR M140.STP16
1

M140.STP14

AR M140.STP18
1

M140.STP17

M140.BUS03

FRICTION PLATES
250C K1 Clutch (173mm O.D. x 2.17mm
30 Internal Teeth) ..................... All
251E K2 Clutch (165mm O.D. x 2.17mm
36 Internal Teeth x 12.60mm Wide
(600-618,662, 664, 665) ........... All
252E K2 Clutch (165mm O.D. x 2.17mm
36 Internal Teeth x 10.00mm Wide
(620-636, 661,663, 666, 669) ... All
253G K3 Clutch (115mm O.D. x 2.17mm
24 Internal Teeth)...................... All
254B B1 Brake (173mm O.D. x 2.17mm
30 Internal Teeth)...................... All
255J B2 Brake (132mm O.D. x 1.65mm
40 External Teeth)..................... All
256J B3 Brake (180mm O.D. x 1.65mm
46 Internal Teeth)...................... All

SPRINGS AND PRESSURE PLATES


3-6 M140.FRP01

4-6 M140.FRP02

4-6 M140.FRP06

400C
401E
402G
403H
410J
411J
NI

3-5 M140.FRP03
2-4 M140.FRP01
4-5 M140.FRP04
3-5 M140.FRP05

337

K1 Clutch Diaphragm .............. All


K2 Clutch Diaphragm .............. All
K3 Clutch Diaphragm .............. All
B2 Brake Diaphragm ............... All
B2 Brake P. Plate (6.50mm) .... All
B3 Brake P. Plate .................... All
Modied Pressure Reg Spring.. All

1
1
1
1
1
1
1

M140.DIA01
M140.DIA02
M140.DIA03
M140.DIA04
M140.PP01
M140.PP02
M140.SPR01

722-600
5 SPEED RWD (Electronic Control)
ILL
NO.

DESCRIPTION

YEARS

QTY

PART NO

ILL
NO.

THRUST WASHERS & BEARINGS


600D Radial Bearing Front Planet (Front)l
601D Radial Bearing Assy Front Planet
(Rear)........................................
602E Radial Bearing Assy (K2 Drum)
603F Radial Bearing Assy
(Input to Output Shaft) ..............
604F Radial Bearing Track
Middle to Rear Planet
(722.600-618,662,664,665) ......
604F Radial Bearing Track
Middle to Rear Planet
(722.620-636,661,663,666,669)
605F Radial Bearing Middle to Rear Planet
(722.600-618,662,664,665) ......
605F Radial Bearing Middle to Rear Planet
(722.620-636,661,663,666,669)
606F Radial Bearing Rear Planet (Rear)
(722.600-618,662,664,665) ......
606F Radial Bearing Rear Planet (Rear)
(722.620-636,661,663,666,669)
607G Radial Bearing Track Rear of K3
(Front) .......................................
608G Radial Bearing Rear of K3 ......
609G Radial Bearing Track Rear of K3
(Rear Selective 3.10mm Thick)
609G Radial Bearing Track Rear of K3
(Rear Selective 3.40mm Thick)
609G Radial Bearing Track Rear of K3
(Rear Selective 3.70mm Thick)
620F Needle Bearing Split Cage (O. Shaft)
690F Ball Race (Inside Rear Sun Gear)

M140.TOR01

1
1

M140.TOR02
M140.TOR03

M140.TOR04

M140.TOR05

M140.TOR08

M140.TOR06

M140.TOR09

M140.TOR07

M140.TOR10

1
1

M140.TOR11
M140.TOR12

M140.TOR13

M140.TOR14

1
1
1

M140.TOR15
M140.BE01
M140.BE05

SNAP RINGS
425G Retaining Circlip 'K3' Clutch......

M140.CIR03

M140.SOL01

2
3
1
1

M140.SOL02
M140.SOL03
M140.ELE01
M140.ELE02

804F Centre Planetary Assy


(620-636, 661, 663, 666, 669) ..
805F Anulus
(600-618, 662, 664, 665) ..........
809F Circlip OWC Retaining..............
810F Circlip Retaining Rear of Sungear
805F Anulus
(620-636, 661, 663, 666, 669) ..
806F Sun Gear-Centre Planet Outer
(600-618, 662, 664, 665) ..........
807F Sun Gear-Centre Planet Inner
(600-618, 662, 664, 665) ..........
806F Sun Gear-Centre Planet Outer
(620-636, 661, 663, 666, 669) ..
807F Sun Gear-Centre Planet Inner
(620-636, 661, 663, 666, 669) ..
808F One Way Clutch Assy ...............
809C One Way Clutch Assy Front
(600-618, 662, 664, 665) ..........
809C One Way Clutch Assy Front
(620-636, 661, 663, 666, 669) ..
811D Front Planetary Assy
(600-618, 662, 664, 665) ..........
811D Front Planetary Assy
(620-636, 661, 663, 666, 669) ..
812E Piston 'K2' Clutch
(600-618, 662, 664, 665) ..........
812E Piston 'K2' Clutch
(620-636, 661, 663, 666, 669) ..
813E Front Annulus
(600-618, 662, 664, 665) ..........
813E Front Annulus
(620-636, 661, 663, 666, 669) ..

(1)

(1)

M140.CAB01

M140.CAB02

M140.DRU01

M140.DRU02

M140.PL01

M140.PL02

M140.HUB01

M140.PL03

PART NO

M140.PL04

1
1
1

M140.GE01
M140.CIR01
M140.CIR02

M140.GE02

M140.SUN01

M140.SUN02

M140.SUN03

1
1

M140.SUN04
M140.OWC01

M140.OWC02

M140.OWC03

M140.PL05

M140.PL06

M140.PIS02

M140.PIS03

M140.GE03

M140.GE04

Due to design changes between early and late units, if your


unit is of the early design where a bronze bush is tted to the
K2 clutch drum, the following parts must be Matched.

SPECIAL ITEMS
NI

QTY

M140.DRU01 With M140.PL01


M140.DRU02 With M140.PL02

HARD PARTS
800L Cable End Adaptor
(Park Lock Inhibit) Early Type...
800L Cable End Adaptor
(Park Lock Inhibit) Late Type ....
801E K2 Clutch Drum & Input Shaft (1)
(601-618, 662,664 & 665).........
801E K2 Clutch Drum & Input Shaft (1)
(620-636, 661, 663, 666, 669) ..
802F Output Shaft & Planetary (1)
(601-618, 662,664 & 665).........
802F Output Shaft & Planetary (1)
(620-636, 661, 663, 666, 669) ..
803H Oil Disribution Hub/Piston Holder
(Rear of Case) ..........................
804F Centre Planetary Assy
(600-618, 662, 664, 665) ..........

YEARS

HARD PARTS CONT...

ELECTRICAL COMPONENTS
700K Solenoid (Lock Up) ...................
701K Solenoid (Shift Pressure
& Modulator Pressure)..............
702K Solenoid (Shift) .........................
703K Loom & Solenoid Holder...........
704L Adaptor Case to Sol Connector

DESCRIPTION

See Note at end of section

338

ATSG Repair Manual................

M140.MAN01

722-600

5 SPEED RWD (Electronic Control)


ILL
NO.

DESCRIPTION

YEARS

QTY

PART NO

722-600 FRICTION AND STEEL APPLICATIONS


Aplication

Friction

ILL
NO.

Steel

C230
K1

K2

K3

B1

B2

B3

C280
K1

K2

K3

B1

B2

B3

S320, CLK320, E300, E320 & ML320


K1

K2

K3

B1

B2

B3

CL500, CL600, S500, SL500 & SL600


K1

K2

K3

B1

B2

B3

C43, CLK430, E430, S420 & ML430


K1

K2

K3

B1

B2

B3

335

DESCRIPTION

YEARS

QTY

PART NO

722-600

A
C

5 SPEED RWD (Electronic Control)

M140,CAB01

Has plain round hole at attachment end and the bellows


are shorter and more compressed tan on M140.CAB02

M140.CAB02

Attachment end has opening on one side, also has a


hook shaped protrusion, bellows are longer and less
compressed than on M140.CAB01

336

A
C
Mitsubishi
&
Hyundai

337

Mitsubishi & Hyundai Filter Identification

KM170.FIL01
(Dacron)

KM170.FIL02
(Dacron)

KM170.FIL04
(Plastic & Metal)

KM170.FIL03
(Dacron)
338

Rev 06/97

Mitsubishi & Hyundai Filter Identification

KM170.FIL05
(All Metal)

KM177.FIL01
(Plastic & Metal)

KMF4A.FIL02
(Plastic & Metal)

KMF4A.FIL01
(All Plastic)

339

Mitsubishi & Hyundai Filter Identification

340

KM Series Sun Gear Identification

C&D

341

KM Series Planetary Carrier Identification

342

MITSUBISHI F4A-41, F4A-42, F5A42

A
C

4 & 5 SPEED FWD With Lock Up (Electronic Control)

343

Revision 04/2004

MITSUBISHI F4A-41, F4A-42, F5A42

4 & 5 SPEED FWD With Lock Up (Electronic Control)


ILL
NO. DESCRIPTION
Kit
Kit
Kit

YEARS

KITS

Master Overhaul Kit .................. 96-ON


Overhaul Kit .............................. 96-ON
Overhaul Kit (F5A42) ................ 96-ON

QTY
1
1
1

ILL
NO. DESCRIPTION

PART NO

KMF4A.MOHK01
KMF4A.OHK01
KMF5A.OHK02

Kit
NI
NI

GASKETS
100F Valve Body Cover ..................... 96-ON
101A Pump Gasket ........................... 96-ON
NI
Valve Body Gasket ................... 96-ON

1
1
1

KMF4A.GAS01
KMF4A.GAS02
KMF4A.GAS05

KMF4A.OR01

1
1

KM170.MCS01
KMF4A.MCS02

KMF4A.SRK01

SEALS
150A Converter Seal.......................... 96-ON
151E Axle Seal................................... 96-ON

SEALING RINGS
Kit

Sealing Ring Kit ........................ 96-ON

FRICTION PLATES
Kit
Friction Plate Kit........................ 96-ON
250A Underdrive
(136mm O.D. x 30T x 1.70mm)
9 Waves .................................... 96-ON
251B Low/Reverse Brake
(157mm O.D. x 30T x 1.70mm)
.................................................. 96-ON
252C 2nd Brake
(157mm O.D. x 30T x 1.70mm)
.................................................. 96-ON
253D Reverse
(149mm O.D. x 30T x 1.70mm)
.................................................. 96-ON
254D Overdrive
(136mm O.D. x 30T x 1.70mm)
6 Waves .................................... 96-ON

KMF4A.FRK01

3-4 KMF4A.FRP05
4-6 KMF4A.FRP02
2-3 KMF4A.FRP01
2

KMF4A.FRP03

3-4 KMF4A.STP06
3-5 KMF4A.STP03

1
1
1

PART NO

KMF4A.BK01
KMF4A.BUS01
KMF4A.BUS02

AR
AR
AR
AR
AR
AR

KMF4A.THW01
KMF4A.THW02
KMF4A.THW03
KMF4A.THW04
KMF4A.THW05
KMF4A.THW06

AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

KMF4A.THW07
KMF4A.THW08
KMF4A.THW09
KMF4A.THW10
KMF4A.THW11
KMF4A.THW12
KMF4A.THW13
KMF4A.THW14
KMF4A.THW15
KMF4A.THW16
KMF4A.THW17

KMF4A.TOR01

KMF4A.TOR01

KMF4A.TOR02

KMF4A.TOR01

KMF4A.TOR01

KMF4A.TOR03

ELECTRICAL COMPONENTS
NI
NI
NI
NI
NI
NI
NI

Solenoid (Underdrive)............... 96-ON


Solenoid (Second) .................... 96-ON
Solenoid(TCC) .......................... 96-ON
Solenoid (Overdrive)................. 96-ON
Solenoid (Low-Reverse) ........... 96-ON
Input Speed Sensor .................. 96-ON
Output Speed Sensor ............... 96-ON

800A
800A
801A
813C
815D
815D
NI

Pump Assy................................ 96-ON


Pump Stator Only (Recon)........ 96-ON
Underdrive Drum (Rebuilt)........ 96-ON
Planetary Repair Kit.................. 96-ON
End Cover (FTO) ...................... 96-ON
End Cover (FTO Rebuilt) .......... 96-ON
2nd Brake Retainer Oil Tube .... 96-ON

1
1
1
1
1
1
1

KMF4A.SOL01
KMF4A.SOL01
KMF4A.SOL01
KMF4A.SOL01
KMF4A.SOL01
KMF4A.ELE01
KMF4A.ELE02

1
1
1
1
1
1
1

KMF4A.PUM01
KMF4A.PUM31
KMF4A.DRU31
KMF4A.PL01
KMF4A.COV01
KMF4A.COV31
KMF4A.TU01

1-2 KMF4A.STP01
1
2

KMF4A.STP04

3-4 KMF4A.STP05

1
1
1

HARD PARTS

KMF4A.STP02

FILTERS
450E Pan Filter (Misubishi & FTO) .... 96-ON
450E Pan Filter (Hyundai Charisma) . 96-ON
451E Spin On External Filter.............. 96-ON

600A Thrust Washer Pump Selective


(1.80mm Thick)......................... 96-ON
(2.00mm Thick)......................... 96-ON
(2.20mm Thick)......................... 96-ON
(2.40mm Thick)......................... 96-ON
(2.60mm Thick)......................... 96-ON
(2.80mm Thick)......................... 96-ON
601D Thrust Washer Rear Cover Selective
(1.60mm Thick)......................... 96-ON
(1.70mm Thick)......................... 96-ON
(1.80mm Thick)......................... 96-ON
(1.90mm Thick)......................... 96-ON
(2.00mm Thick)......................... 96-ON
(2.10mm Thick)......................... 96-ON
(2.20mm Thick)......................... 96-ON
(2.30mm Thick)......................... 96-ON
(2.40mm Thick)......................... 96-ON
(2.50mm Thick)......................... 96-ON
(2.60mm Thick)......................... 96-ON
650A Bearing Set U.D. Clutch to U.D.
Hub (49 x 36 x 3.60mm) ........... 96-ON
651C Bearing Set Output Planet Carrier
To U.D. Sun Gear
(49 x 36 x 3.60mm)................... 96-ON
652C Bearing Set U.D. Sun Gear To
O.D. Planet Carrier
(45.30 x 31 x 3.30mm).............. 96-ON
653C Bearing Set Reverse Sun Gear To
O.D. Clutch Hub
(49 x 36 x 3.60mm)................... 96-ON
654D Bearing Set O.D. Clutch Hub To
Reverse & O.D. Clutch
(49 x 36 x 3.60mm)................... 96-ON
655D Bearing Reverse & O.D. Clutch
To Rear Cover
(59 x 37 x 2.80mm)................... 96-ON

3-4 KMF4A.FRP04

STEEL PLATES
300A Underdrive
(20T x 1.80mm) ........................ 96-ON
301B Low/Reverse Brake
(17T x 1.00mm) ........................ 96-ON
302C 2nd Brake
(17T x 2.00mm) ........................ 96-ON
302C 2nd Brake
(17T x 2.50mm) ........................ 96-ON
303D Reverse
(20T x 1.80mm) ........................ 96-ON
304D Overdrive
(20T x 2.50mm) ........................ 96-ON

Bush Kit
(4 Pieces).................................. 96-ON
Pump (Bronze).......................... 96-ON
Stator Bush ............................... 96-ON

QTY

THRUST WASHERS & BEARINGS

RUBBER COMPONENTS
120A Pump O Ring ........................... 96-ON

YEARS

BUSHES

KMF4A.FIL01
KMF4A.FIL04
KMF4A.FIL03

344

Revision 04/2004

A
C

MITSUBISHI F4A-51, F5A-51

4 & 5 SPEED FWD With Lock Up (Electronic Control)

349

Revision 04/2004

MITSUBISHI F4A-51, F5A-51


4 & 5 SPEED FWD With Lock Up (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit

Overhaul Kit F4A-51 ................. 96-ON


Overhaul Kit F5A-51 ................. 96_on

YEARS

QTY

PART NO

FILTERS
1
1

KMF4A.OHK02
KMF5A.OHK01

1
1
1

KMF4A.GAS04
KMF4A.GAS03
KMF4A.GAS05

450E Pan Filter .................................. 96-ON


451E Spin On External Filter.............. 96-ON

1
1

KMF4A.FIL02
KMF4A.FIL03

1
1
1

KMF4A.BK02
KMF4A.BUS01
KMF4A.BUS02

KMF5A.BAN01

GASKETS
100F Valve Body Cover ..................... 96-ON
102A Pump Gasket ............................ 96-ON
NI
Valve Body Gasket ................... 96-ON

Kit
NI
NI

RUBBER COMPONENTS
120A Pump O Ring ............................ 96-ON

BUSHES
Bush Kit
(7 Pieces).................................. 96-ON
Pump (Bronze).......................... 96-ON
Stator Bush ............................... 96-ON

KMF4A.OR01

BANDS
SEALS
150A Converter Seal.......................... 96-ON
151E Axle Seal................................... 96-ON

500E Band F5A51 Only ..................... 96-ON


1
1

KM170.MCS01
KMF4A.MCS02

ELECTRICAL COMPONENTS
SEALING RINGS
Kit

Sealing Ring Kit ........................ 96-ON

KMF4A.SRK01

KMF4A.FRP15

KMF4A.FRP12

KMF4A.FRP12

KMF4A.FRP13

KMF4A.FRP14

KMF4A.FRP15

FRICTION PLATES
250A Underdrive
(148mm OD x 30T x 1.70mm) .. 96-ON
251B Low/Reverse Brake
(179mm OD x 30T x 1.70mm) .. 96-ON
251B Low/Reverse Brake F5A-51
(179mm OD x 30T x 1.70mm) .. 99-ON
252C 2nd Brake
(179mm OD x 30T x 1.70mm) .. 96-ON
253D Reverse
(166mm OD x 30T x 1.70mm) .. 96-ON
254D Overdrive
(148mm OD x 30T x 1.70mm) .. 96-ON
255E Direct Clutch F5A-51 Only
(122mm OD x 30T x 1.70mm) .. 99-ON

NI
NI
NI
NI
NI
NI
NI
NI

Solenoid (Underdrive)............... 96-ON


Solenoid (Second) .................... 96-ON
Solenoid (TCC) ......................... 96-ON
Solenoid (Overdrive)................. 96-ON
Solenoid (Low-Reverse) ........... 96-ON
Solenoid (Direct) F5A-51 .......... 96-ON
Input Speed Sensor .................. 96-ON
Output Speed Sensor ............... 96-ON

1
1
1
1
1
1
1
1

KMF4A.SOL01
KMF4A.SOL01
KMF4A.SOL01
KMF4A.SOL01
KMF4A.SOL01
KMF4A.SOL01
KMF4A.ELE01
KMF4A.ELE02

1
1

KMF4A.PUM02
KMF4A.TU02

HARD PARTS
800A Pump Assembly ........................ 96-ON
NI
2nd Brake Retainer Oil Tube .... 96-ON

3-5 KMF5A.FRP01

STEEL PLATES
300A Underdrive
(123mm ID x 1.80mm x 20T) .... 96-ON
301B Low/Reverse Brake
(160mm ID x 1.00mm x 16T) .... 96-ON
301B Low/Reverse Brake F5A-51
(160mm ID x 1.00mm x 16T) .... 99-ON
302C 2nd Brake
(153mm ID x 2.50mm x 16T) .... 96-ON
302C 2nd Brake
(153mm ID x 3.90mm x 16T) .... 96-ON
303D Reverse
(153mm ID x 1.80mm x 20T) .... 96-ON
304D Overdrive
(123mm ID x 2.50mm x 20T) .... 96-ON
305E Direct Clutch F5A-51 Only
(88mm ID x 2.50mm x 20T) ...... 99-00
305E Direct Clutch F5A-51 Only
(123mm ID x 3.00mm x 20T) .... 01-ON

KMF4A.STP11

KMF4A.STP12

KMF4A.STP12

KMF4A.STP13

KMF4A.STP17

KMF4A.STP14

KMF4A.STP15

3-4 KMF5A.STP01
3-4 KMF5A.STP02

350

Revision 04/2004

KM170, KM171, KM172, F3A21, F3A22

A
C

3SPEED FWD (Lock Up & Non Lock Up)

347

KM170, KM171, KM172, F3A21, F3A22

A
C

3SPEED FWD (Lock Up & Non Lock Up)

348

KM170, KM171, KM172, F3A21, F3A22


3SPEED FWD (Lock Up & Non Lock Up)
ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

Overhaul ................................... 79-88


Overhaul KM171-5 & 172-5)..... 89-ON

QTY

PART NO

1
1

KM170.OHK01
KM170.OHK02

GASKETS & RUBBER COMPONENTS


1G
1G
4A
2G
2G
2G
6A

Pan Gasket (12 Bolt) ................ 79-ON


Pan Gasket (12 Bolt) (Fibre)..... 79-ON
Pump Gasket ............................ 82-ON
Case to Converter Housing ...... 79-83
Case to Converter Housing ...... 84-88
Case to Converter Housing ...... 89-ON
Pump O Ring........................... 79-ON

1
1
1
1
1
1
1

KM170.GAS01
KM170.GAS10
KM170.GAS06
KM170.GAS03
KM170.GAS04
KM170.GAS05
KM170.OR01

KM170.MCS01

ILL
NO. DESCRIPTION

Converter Seal.......................... 79-ON

47A
47A
47A
50B
50B
50B

20B
22C
22C
24D
24D

High/Rev (Front) Friction


(127 O.D. x 100 I.D.
x 38T x 2.10mm Thick) ............ 79-88
High/Rev (Front) Friction
(127 O.D. x 104 I.D.
x 38T x 1.90mm Thick) ............. 89-ON
Forward (Rear) Friction
(127 x 10T x 2.00mm Thick) ..... 79-88
Forward (Rear) Friction
(127 x 38T x 1.90mm Thick) ..... 89-ON
Low & Reverse Friction
(152 O.D. x 48T x 1.80mm) ...... 79-88
Low & Reverse Friction
(152 O.D. x 51T x 1.85mm) ...... 89-ON

KM170.FRP01

KM170.FRP04

KM170.FRP02

KM170.FRP04

KM170.FRP03

KM170.FRP05

21B
23C
23C

High/Rev (Front) Steel


(99mm I.D. x 3.80mm x 24T) .... 79-88
High/Rev (Front) Steel
(104.4 I.D. x 3.70mm x24T) ...... 89-ON
Forward (Rear) Steel
99mm I.D. x 1.80mm x 24T) ..... 79-88
Forward (Rear) Steel
(104.4 I.D. x 1.80mm x 24T) ..... 89-ON

75D
75D

Kickdown Band (40mm Wide) .. All


Kickdown Band (40mm Wide)
(Borg Warner) ........................... All

85D

Wave Spring Low/Rev Piston


(132mm O.D.) ........................... 82-89
Wave Spring Low/Rev Piston
(140mm O.D.) ........................... 89-ON

Bush Kit .................................... To-88


Bush Kit .................................... 89-ON
Pump Bush ............................... 79-ON

AR KM170.THW04
AR KM170.THW01
AR KM170.THW02
AR KM170.THW03
AR KM170.THW01
AR KM170.THW02
AR KM170.THW03

KM170.BAN01

KM170.BAN21

SPRINGS & ONE WAY CLUTCHES


85D
82C

Fwd Clutch Diaphragm


(12 Fingers) .............................. 79-91
82C Fwd Clutch Diaphragm
(15 Fingers) .............................. 91-ON
84D Low/Rev Diaphragm ................. 89-ON
86E One Way Clutch (17.80mm Wide)
Measured W.Both End Caps ....... 84-ON

KM170.STP01

KM170.STP02

KM170.STP03

KM170.STP04

77G
77G
77G

KM170.DIA01

KM170.DIA02

KM170.DIA03

1
1

KM170.DIA04
KM170.DIA05

TH180.OWC01

Dacron Screen.......................... 79-81


Dacron Screen.......................... 82-ON
Dacron Screen.......................... 83-ON

1
1
1

KM170.FIL01
KM170.FIL02
KM170.FIL03

See seperate data sheet for filter identification

HARD PARTS
NI

BUSHINGS
Kit
Kit
32A

Thrust WasherPump to
Dir Clutch Drum Selective (3.00mm)
Thrust WasherPump to
Dir Clutch Drum Selective (2.60mm)
Thrust WasherPump to
Dir Clutch Drum Selective (2.20mm)
Thrust WasherPump to
Dir Clutch Drum Selective (1.80mm)
Thrust Washer Dir Clutch Drum to
Fwd Clutch Drum Selective (2.60mm)
Thrust Washer Dir Clutch Drum to
Fwd Clutch Drum Selective (2.20mm)
Thrust Washer Dir Clutch Drum to
Fwd Clutch Drum Selective (1.80mm)

FILTERS

STEEL PLATES
21B

PART NO

BANDS

FRICTION PLATES
20B

QTY

THRUST BEARING & WASHERS

47A

SEALS
10A

YEARS

Manual Valve ............................ 79-ON

KM170.VA01

MANUALS
1
1
1

KM170.BK01
KM175.BK01
KM170.BUS01

NI

349

ATSG Manual ...........................

KM170.MAN01

KM170, KM171, KM172, F3A21, F3A22

3SPEED FWD (Lock Up & Non Lock Up)

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

350

YEARS

QTY

PART NO

KM175, KM176, KM177, F4A21, 22 & 23

A
C

4SPEED FWD (With & Without Lock Up)

351

A
C

KM175, KM176, KM177, F4A21, 22 & 23


4SPEED FWD (With & Without Lock Up)

356

KM175, KM176, KM177, F4A21, 22 & 23


4SPEED FWD (With & Without Lock Up)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit
Kit
Kit

Overhaul Kit KM175, 177


(With Paper Case Gasket ......... 85-88
Overhaul Kit F4A21,22 & 23
(With Metal Case Gasket.......... 89-ON
Overdrive Repair....................... 85-ON
Gasket & Seal
(Metal Case Gasket)................. 89-ON

20B
1

KM175.OHK01

1
1

KM177.OHK01
KM175.ORK01

20B

KM177.GSK01

22C
22C

Kit

Shim Kit (End Play)................... 85-ON

KM175.TWK02
22C
24D
24D

GASKETS
1G
1G
1G
1G
4A
2G
2G

Pan Gasket (12 Bolt Holes) ...... 85-ON


Pan Gasket (12 Bolt Holes)
(Farpack) .................................. 85-ON
Pan Gasket (13 Bolt Holes) ...... Some
Pan Gasket (13 Bolt Holes)
(Farpack) .................................. Some
Pump Gasket ........................... 85-ON
Case to Converter Housing Gasket
(Paper)...................................... 84-88
Case to Converter Housing
(Metal)....................................... 89-ON

KM170.GAS01

1
1

KM170.GAS10
KM177.GAS01

1
2

KM177.GAS10
KM170.GAS06

KM170.GAS04

KM170.GAS05

26F
26F

23C
23C

RUBBER COMPONENTS

Kit
Kit
Kit
6A

PART NO

27F
27F
1
1
1
1
1

KM175.ORK01
KM175.SERK01
KM175.SERK02
KM175.SERK03
KM170.OR01

High/Rev (Front) Friction


(127 O.D. x 100 I.D. x 38T x 2.10mm Thick)
Fitted Later to Some Hyundai ... 79-88
2
High/Rev (Front) Friction
(127 O.D. x 104 I.D.
x 38T x 1.90mm Thick) ............. 89-ON
3
Forward (Rear) Friction
(127 x 10T x 2.00mm Thick) ..... 79-88
2
Forward (Rear) Friction
(127 x 38T x 1.90mm Thick) ..... 89-ON
3
Forward (Rear) Friction
(127 x 38T x 1.70mm Thick) ..... 00-ON
3
Low & Reverse Friction
(152 O.D. x 48T x 1.80mm) ...... 79-88
4
Low & Reverse Friction
(152 O.D. x 51T x 1.85mm) ...... 89-ON
6
Overdrive (End Clutch)
(123mm OD x 1.80mm x 40T) .. 84-ON
3
Overdrive (End Clutch)
(123mm OD x 1.65mm x 36T) .. 00-ON 3-4

KM170.FRP01

KM170.FRP04
KM170.FRP02
KM170.FRP04
KM170.FRP12
KM170.FRP03
KM170.FRP05
KM170.FRP06
KM170.FRP13

STEEL PLATES
21B

21B

Overdrive Repair Kit


Contains all Rubber Components
& Overdrive Bolts Required for
Overdrive Repair....................... 85-ON
Servo Repair (78mm) ............... 85-ON
Servo Repair (83mm) ............... 85-ON
Servo Repair (100mm) ............. 85-ON
Pump Body O Ring ................... 79-ON

QTY

NOTE: Some Hyundai Transmission use early frictions in


some applications as late as 1992. To avoid problems
check sizes before ordering.

21B

Kit

YEARS

FRICTION PLATES

27F

High/Rev (Front) Steel


(99mm I.D. x 3.80mm x 24T) .... 79-88
High/Rev (Front) Steel
(104.4 I.D. x 3.70mm x24T) ...... 89-ON
High/Rev (Front) Steel
(104.4 I.D. x 3.00mm x24T) ...... 92-ON
Forward (Rear) Steel
99mm I.D. x 1.80mm x 24T) ..... 79-88
Forward (Rear) Steel
(104.4 I.D. x 1.80mm x 24T) ..... 89-ON
Overdrive (End Clutch)
(106mm ID x 0.80mm x 25T) .... 84-ON
Overdrive (Elantra)
(96mm ID x 2.50mm x 25T) ...... 99-ON
Overdrive (End Clutch)
(96mm ID x 4.00mm x 25T) ...... 00-ON

KM170.STP01

KM170.STP02

KM170.STP06

KM170.STP03

KM170.STP04

3-4 KM170.STP05
4

KM170.STP19

3-4 KM170.STP20

NOTE: Some Hyundai Transmission use early Steel Plates in


some applications as late as 1992. To avoid problems
check sizes before ordering.

BUSHES

SEALS
10A
NI
NI

Kit
Kit
32A
562E

Bush Kit .................................... 85-88


Bush Kit .................................... 88-ON
Pump Bush ............................... 79-ON
Output Shaft (32.50mm ID)....... 89-ON

1
1
1
1

KM170.BK02
KM175.BK01
KM170.BUS01
KM175.BUS02

Front Pump Seal....................... 79-ON


1 KM170.MCS01
End Clutch Seal (16.50mm I.D.)1 KM175.MCS02
End Clutch Seal (12.70mm I.D.)1 KM175.MCS03

VALVE BODY COMPONENTS


NI
Kit

357

Manual Valve ............................ 85-ON


Valve Body Calibration Kit ........ All

1
1

KM170.VA01
KM175.SK01

KM175, KM176, KM177, F4A21, 22 & 23

4SPEED FWD (With & Without Lock Up)

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

THRUST BEARINGS & WASHERS

Kit
47A
47A
47A
47A
50C
50C
50C
57E
58E
59E

Shim Kit (End Play)................... 85-ON


1
Thrust WasherPump to
Dir Clutch Drum Selective (3.00mm)
AR
Thrust WasherPump to
Dir Clutch Drum Selective (2.60mm)
AR
Thrust WasherPump to
Dir Clutch Drum Selective (2.20mm)
AR
Thrust WasherPump to
Dir Clutch Drum Selective (1.80mm)
AR
Thrust Washer Dir Clutch Drum to
Fwd Clutch Drum Selective (2.60mm)
AR
Thrust Washer Dir Clutch Drum to
Fwd Clutch Drum Selective (2.20mm)
AR
Thrust Washer Dir Clutch Drum to
Fwd Clutch Drum Selective (1.80mm)
AR
Primary to Secondary Sungear ... Bearing
(40.85mm O.D x 28.10mm I.D.
x 2.00mm) .................................. 79-ON
1
Primary to Secondary Sungear Thrust Plate
(39mm O.D. x 28mm I.D. x 2.00mm)
.................................................... 79-ON
1
Sungear to Planet Needle Bearing
(38mm O.D x 22.50mm I.D. x 3.90mm)
.................................................... 85-ON
1

KM175.TWK02
KM170.THW04
KM170.THW01

ILL
NO. DESCRIPTION

YEARS

QTY

ELECTRICAL COMPONENTS

NI
NI
NI
NI
NI

A & B Shift Solenoids .................. 88-ON


Pressure Solenoid ....................... 85-ON
Lock Up Solenoid (Hyundai) ....... 85-ON
Lock Up Solenoid (Mitsubishi)..... -92
Lock Up Solenoid (Mitsubishi)..... 93-ON

PART NO

1
1
1
1
1

KM175.SOL01
KM175.SOL02
KM175.SOL02
KM175.SOL02
KM175.SOL03

KM175.GE01

KM175.PL01

KM175.PL04

KM177.POT01

KM177.SUP01

1
1

KM177.SUP02
KM177.COV01

KM170.THW02
KM170.THW03
KM170.THW01

HARD PARTS

KM170.THW02
KM170.THW03

90E
91E

KM175.TOR01
91E
KM175.THW01
92D
KM175.TOR02

94D
94D
95G

Planetary Annulus
(Use With KM175.PL01) ........... 85-ON
Planetary Repair Set
(175-5, F4A22 Wide Ratio)
(See Additional Data Sheet) ... 89-ON
Planetary Repair Set
(175-5, F4A21 Close Ratio)
(See Additional Data Sheet) ... 89-ON
Sun Shell/Kickdown Drum
(100mm Deep) 175-5, F4A22 ... 89-ON
Centre Support (37mm Overall Hight)
Uses 20 Tooth Steel Plate ........ 89-ON
Centre Support (40mm Overall Hight)
Uses 20 Tooth Steel Plate ........ 89-ON
Cover - Overdrive Clutch .......... 89-ON

BANDS
75D
75D
75D

Band (40mm Wide)................... 79-ON


Kickdown Band (40mm Wide)
(Borg Warner) ........................... 79-ON
Band (44mm Wide) .................. 88-ON

KM170.BAN01

1
1

KM170.BAN21
KM177.BAN01

MANUALS & SPECIAL TOOLS


NI
NI

FILTERS
77G Filter 9mm Thick (Dacron)........... 82-88
77G Filter 18mm THick (Dacron) ........ 87-91
77G Filter (Plastic & Metal) ................. 92-ON

1 KM170.FIL02
1 KM170.FIL03
Alt KM170.FIL04

See seperate data sheet for filter identification

SPRINGS & ONE WAY CLUTCHES


82C Forward Clutch Diaphragm
Spring (12 Fingers) .....................
82C Forward Clutch Diaphragm
Spring (15 Fingers) .....................
84D Low & Rev Return Spring............ 89-ON
85D Low & Reverse Wave Ring
(132mm O.D.) ............................. 82-88
85D Low & Reverse Wave Ring
(140mm O.D.) ............................. 89-ON
86E One Way Clutch (17.80mm Wide)
Measured W.Both End Caps ....... 84-ON

KM170.DIA03

1
1

KM170.DIA04
KM170.DIA05

KM170.DIA01

KM170.DIA02

TH180.OWC01

354

ATSG KM175 Rebuild Manual..


ATSG KM177 Rebuild Manual..

KM175.MAN01
KM177.MAN01

HYUNDAI A4AF1/2, A4BF1 & F4A32-1

A
C

4 SPEED FWD With Lock Up (Electronic Control)

355

Revision 30/10/2002

HYUNDAI A4AF1/2, A4BF1 & F4A32-1


4 SPEED FWD With Lock Up (Electronic Control)

ILL
NO. DESCRIPTION
Kit

YEARS

KITS

Overhaul A4AF1/2, A4BF1,


Hyundai Scoupe .......................... 93-ON

QTY

PART NO

KM177.OHK03

ILL
NO. DESCRIPTION
NI

YEARS

BUSHES

Pump ........................................... 91-ON

QTY

PART NO

KM170.BUS01

KM177.BAN01

BANDS
75C Band (44mm Wide) ..................... 93-ON

GASKETS
1E
1E
3A

Pan Gasket A4AF1/2 .................. 93-ON


Pan Gasket A4BF1 (Lantra) ........ 96-On
Pump Gasket A4AF1/2................ 93-ON

1
1
1

KM177.GAS05
KM177.GAS06
KM177.GAS04

ELECTRICAL COMPONENTS

RUBBER COMPONENTS
6A Pump O Ring............................... 91-ON

THRUST WASHERS & BEARINGS

KM170.OR01
47A
47A

SEALS
9A Front Pump Seal ......................... 91-ON
10E Drive Shaft Seal .......................... 91-ON

1
1

KM170.MCS01
KM170.MCS02

1
1

KM177.FIL01
KM177.FIL02

47A
47A

FILTERS
77E Filter A4AF1/2, A4BF1................. 93-ON
77E Filter (Hyundai S Coupe)............. 99-ON

Check with data sheet at start of section as variations may exist

Thrust WasherPump to
Dir Clutch Drum Selective (3.00mm)
Thrust WasherPump to
Dir Clutch Drum Selective (2.60mm)
Thrust WasherPump to
Dir Clutch Drum Selective (2.20mm)
Thrust WasherPump to
Dir Clutch Drum Selective (1.80mm)

AR KM170.THW04
AR KM170.THW01
AR KM170.THW02
AR KM170.THW03

HARD PARTS
94C
90C
90C

Kickdown Drum (100mm Tall)... 91-ON


Centre Support (37mm Tall)...... 91-ON
Centre Support (40mm Tall)...... 91-ON

1
1
1

KM177.POT01
KM177.SUP01
KM177.SUP02

FRICTION PLATES
20A

Direct Friction
(127 O.D. x 104 I.D.
x 38T x 1.90mm Thick) ............. 93-ON
22B Forward Friction
(127 x 38T x 1.90mm Thick) ..... 93-ON
24C Low/ Rev Friction
(152 O.D. x 51T x 1.85mm) ...... 93-ON
26D Overdrive Friction
(123mm x 40T x 1.80mm) ........... 91-ON

KM170.FRP04

KM170.FRP04

KM170.FRP05

KM170.FRP06

Check sizes before ordering as variations may exist

STEEL PLATES
21A
21A
23B
27D

Direct Steel
(104.4 I.D. x 3.70mm x24T) ...... 93-ON
Direct Steel
(104.4 I.D. x 3.00mm x24T) ...... 93-ON
Forward Steel
(104.4 I.D. x 1.80mm x 24T) ..... 93-ON
Overdrive .................................. 91-ON

KM170.STP02

KM170.STP06

2 KM170.STP04
3-4 KM170.STP05

Check sizes before ordering as variations may exist

356

Revision 30/10/2002

A
C

MITSUBISHI R4A-51, V4A-51, V5A-51


4 & 5 SPEED RWD & 4WD (Pajero)

361

A
C

MITSUBISHI R4A-51, V4A-51, V5A-51


4 & 5 SPEED RWD & 4WD (Pajero)

362

MITSUBISHI R4A-51, V4A-51, V5A-51


4 & 5 SPEED RWD & 4WD (Pajero)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit

Overhaul Kit With Filter (OE)


V4A-51, V5A-51........................ 97-ON
Overhaul (Transtec)
V4A-51, V5A-51........................ 97-ON

YEARS

QTY

PART NO

BANDS
50F
1

KMV5A.OHK01

KMV5A.OHK02

KMV5A.GK02

Reduction Brake Band.............. 97-ON

GASKETS
Kit

Valve Body Gasket Kit .............. 97-ON

FILTERS
55G
55G

Filter V5A51 .............................. 97-ON


Filter V5A51 (Deep Pick Up)..... 00-ON

65G

Shift Solenoids.......................... 97-ON

1
1

KMV5A.FIL01
KMV5A.FIL02

SEALS
10A
NI

Converter Seal.......................... 97-ON


Adaptor Housing Seal 4WD...... 97-ON

1
1

KM170.MCS01

ELECTRICAL COMPONENTS
1-6 KMV5A.SOL01

FRICTION & STEEL KITS


Kit

2nd Brake Clutch Kit ................. 97-ON

KMV5A.CLK03

Above Kits contain Frictions, Steel & Pressure Plates

HARD PARTS

FRICTION PLATES
250B Overdrive
(148mm OD x 30T x 1.70mm) .. 96-ON
251B Reverse
(166mm OD x 30T x 1.70mm) .. 96-ON
252D 2nd Brake
(179mm OD x 30T x 1.70mm) .. 96-ON
253D Low/Reverse Brake
(179mm OD x 30T x 1.70mm) .. 96-ON
253D Low/Reverse Brake F5A-51
(179mm OD x 30T x 1.70mm) .. 99-ON
254E Underdrive
(148mm OD x 30T x 1.70mm) .. 96-ON
255F Direct Clutch F5A-51 Only
(122mm OD x 30T x 1.70mm) .. 99-ON

90D
4

KMF4A.FRP15

KMF4A.FRP14

KMF4A.FRP13

KMF4A.FRP12

KMF4A.FRP12

KMF4A.FRP15

91C
92D
93G
94D

3-5 KMF5A.FRP01

STEEL PLATES
300B Overdrive
(123mm ID x 2.50mm x 20T) .... 96-ON
301B Reverse
(153mm ID x 1.80mm x 20T) .... 96-ON
302D 2nd Brake
(153mm ID x 3.90mm x 16T) .... 96-ON
303D Low/Reverse Brake
(160mm ID x 1.00mm x 16T) .... 96-ON
303D Low/Reverse Brake F5A-51
(160mm ID x 1.00mm x 16T) .... 99-ON
304E Underdrive
(123mm ID x 1.80mm x 20T) .... 96-ON
305F Direct Clutch F5A-51 Only
(88mm ID x 2.50mm x 20T) ...... 99-00

KMF4A.STP15

KMF4A.STP14

KMF4A.STP17

KMF4A.STP12

KMF4A.STP12

KMF4A.STP11

3-4 KMF5A.STP01

363

Low/Rev One Way Clutch


(Front) 130mm O.D................... 97-ON
(Outer Race/Annulus)
Low/Rev One Way Clutch......... 97-ON
Inner Race Low/Rev O.W.C...... 97-ON
Direct One Way Clutch
(Rear) Includes Outer Race...... 97-ON
Low/Rev One Way Clutch
Retaining Clip ........................... 97-ON

KMV5A.OWC01

1
1

KMV5A.OWC02
KMV5A.OWC03

KMV5A.OWC04

KMV5A.RET01

MITSUBISHI R4A-51, V4A-51, V5A-51

4 & 5 SPEED RWD & 4WD (Pajero)

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

360

YEARS

QTY

PART NO

MITSUBISHI W4A-32, F/W4A33-1, F4A33-EV

A
C

4 SPEED FWD With Lock Up (Electronic Control)

361

Revision 30/10/2002

MITSUBISHI W4A-32, F/W4A33-1, F4A33-EV

4 SPEED FWD With Lock Up (Electronic Control)

ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

Overhaul F4A33, W4A32/33


Transmission Only .................... 91-ON
Overhaul Transfer Case
W4A32, W4A33 ........................ 91-ON

QTY

PART NO

KM177.OHK02

KM177.OHK04

3A

Pan Gasket F/W4A32/33


(14 Bolt Holes) .......................... 91-ON
Pump Gasket ............................ 91-ON

Kit

6A

Overdrive Repair Kit F/W4A32/33


Contains All Rubber Components
& Overdrive Bolts Required for
Overdrive Repair (Transtec) ..... 91-ON
Overdrive Repair Kit F/W4A32/33
Contains All Rubber Components
& Overdrive Bolts Required for
Overdrive Repair (Precision) .... 91-ON
Pump O Ring ............................ 91-ON

21A

21A
1
1

KM177.GAS02
KM177.GAS07

23B
23B

RUBBER COMPONENTS
Kit

Kit
21A

21A

GASKETS
1E

ILL
NO. DESCRIPTION

23B
25C

1
1

KM177.ORK02

27D

YEARS

STEEL PLATES

Steel Plate Kit (W/F4A33)......... 91-ON


Direct Steel
(104.80mm I.D. x 26T x 2.20mm)
.................................................. 91-ON
Direct Steel - F4A33-EV
(133mm x 24T x 2.20MM)......... All
Direct Steel W4A32-1
(104.4 I.D. x 3.70mm x24T) ...... 93-ON
Direct Steel W4A32-1
(104.4 I.D. x 3.00mm x24T) ...... 93-ON
Forward Steel
(111.76mm I.D. x 26T x 1.80mm)
.................................................. 91-ON
Forward Steel - F4A33-EV
(133mm x 24T x 1.70mm)......... All
Forward Steel W4A32-1
(104.4 I.D. x 1.80mm x 24T) ..... 93-ON
Low & Rev Steel
(140.35mm I.D. x 20T x 1.02mm)
.................................................. 91-ON
Overdrive .................................. 91-ON

QTY

PART NO

KM177.STK02

KM177.STP01

KM177.STP05

KM170.STP02

KM170.STP06

KM177.STP02

KM177.STP06

KM170.STP04

5 KM177.STP03
3-4 KM170.STP05

Check sizes before ordering as variations may exist

KM177.ORK03
KM170.OR01

BUSHES
SEALS
9A
10E
11E
10E

Front Pump Seal....................... 91-ON


Drive Shaft Seal (F4A33 L/H) ... 91-ON
Drive Shaft Seal (F4A33 R/H)... 91-ON
Drive Shaft Seal
(W4A33 L/H) ............................. 91-ON

1
2
2

KM170.MCS01
KM177.MCS03
KM177.MCS03

KM177.MCS04

1
1

KM170.FIL05
KM170.FIL05

FILTERS
77E
77E

Filter F4A33-1 ........................... 91-ON


Filter W4A32/W4A33 ................ 91-ON

Kit
NI

Bush Kit .................................... 91-ON


Pump ........................................ 91-ON

1
1

KM177.BK01
KM170.BUS01

1
1

KM177.BAN02
KM170.BAN01

BANDS
75C
75C

Band F/W4A32/33 (60mm) ....... 91-ON


Band W4A32-1 (40mm Some).. 91-On

ELECTRICAL COMPONENTS
NI

Solenoid Set (4) ........................ 91-ON

KM177.SOL03

Check with data sheet at start of section as variations may exist

SPRINGS & CIRCLIPS

FRICTION PLATES
Kit
20A
20A
20A
22B
22B
22B
24C
24C
26D

Friction Kit (W/F4A33) .............. 91-ON


Direct Friction
(138mm x 38T x 1.70mm)......... 91-ON
Direct Friction - F4A33-EV
(132mm x 36T x 1.70mm)......... All
Direct Friction W4A32-1
(127 x 38T x 1.90mm)............... 93-ON
Forward Friction
(138mm x 42T x 1.70mm)......... 91-ON
Forward Friction - F4A33-EV
(132mm x 42T x 1.70mm)......... All
Forward Friction
(127 x 38T x 1.90mm Thick) ..... 93-ON
Low & Reverse Friction
(157mm x 54T x 1.60mm)......... 91-ON
Low/ Rev Friction W4A32-1
(152 O.D. x 51T x 1.85mm) ...... 93-ON
Overdrive Friction
(123mm x 40T x 1.80mm)......... 91-ON

KM177.FRK02

KM177.FRP01

KM177.FRP05

KM170.FRP04

KM177.FRP02

KM177.FRP06

KM170.FRP04

KM177.FRP03

KM170.FRP05

KM170.FRP06

80C

Cushion Spring Waved


(144mm OD) ............................. 91-ON

KM177.DIA01

THRUST WASHERS & BEARINGS


47A
47A
47A
47A

Thrust WasherPump to
Dir Clutch Drum Selective (3.00mm)
Thrust WasherPump to
Dir Clutch Drum Selective (2.60mm)
Thrust WasherPump to
Dir Clutch Drum Selective (2.20mm)
Thrust WasherPump to
Dir Clutch Drum Selective (1.80mm)

AR KM170.THW04
AR KM170.THW01
AR KM170.THW02
AR KM170.THW03

Check sizes before ordering as variations may exist

362

Revision 12/2003

MITSUBISHI W4A-32, F/W4A33-1, F4A33-EV


4 SPEED FWD With Lock Up (Electronic Control)
ILL
NO. DESCRIPTION
90C
91A
92D
93D
93D
94C
95D
96C
97B
98D

YEARS

HARD PARTS

QTY

Centre Support F4A33-1........... 91-ON


Direct Clutch Drum F4A33-1..... 91-ON
PLanetary Annulus F4A33-1
(Use With KM177.PL03 & 13)... 91-ON
Planetary Repair Set F4A33-1
(See Additional Data Sheet) ... 91-ON
Planetary Repair Set F4A33-1
(New Less Anulus).................. 91-ON
Sun Shell/Kickdown Drum
F4A33-1 .................................... 91-ON
Low Sprag (28 Element) ........... 91-ON
Apply Plate (Low & Reverse) ...... 91-ON
Turbine Shaft
(419mm Long x 17mm Pilot) ....... 91-ON
Hub Overdrive Clutch
F4A33-1 ...................................... 91-ON

PART NO

1
1

KM177.SUP03
KM177.DRU05

KM177.GE01

KM177.PL03

KM177.PL13

1
1
1

KM177.POT02
KM177.OWC01
KM177.PP01

KM177.SH03

KM177.HUB02

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

SERVICE MANUALS
NI

ATSG Repair Manual (F4A33)..

KM177.MAN03

363

Revision 30/10/2002

A
C
Renault

364

RENAULT 4139

A
C

3 SPEED IN LINE FWD (Electronic Control)

Illustration
to
Follow

365

Rev 06/97

RENAULT 4139

3 SPEED IN LINE FWD (Electronic Control)


ILL
NO. DESCRIPTION
Kit

YEARS

KITS

Overhaul Kit ................................ 76-83

QTY
1

PART NO

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

4139.OHK01

GASKETS

SEALS

FRICTION PLATES
Friction Plate (Large)............................ 76-83
Friction Plate (Small)............................ 76-83

AR 4139.FRP01
AR BW35.FRP02

STEEL PLATES
Steel Plate (Large Thick)...................... 76-83
Steel Plate (Large Thin) ....................... 76-83

AR 4139.STP01
AR 4139.STP02

FILTERS
Filter 76-83 ........................................... 76-83

4139.FIL01

4139.COMP01

4139.MOD01

ELECTRICAL
Ren 5 Computer Unit ........................... 76-83

SUNDRIES
Modulator 2 Bolt Fixing ........................ 76-83

366

Revision 31/10/2002

RENAULT 4141

A
C

3 SPEED IN LINE FWD (Electronic Control)

Illustration
to
Follow

367

RENAULT 4141

3 SPEED IN LINE FWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

KITS

QTY

PART NO

Kit

Overhaul Kit ................................ 81-ON

4141.OHK01

Kit

Gasket & Rubber......................... 81-ON

4141.GSK01

1
1
1

4141.GK01
4141.GAS01
4141.GAS04

4141.MCS01

4141.MCS05

4141.MCS04

4141.MCS02

4141.MCS03

4
4
3
4

TH180.FRP01
TH180.FRP02
TH180.FRP03
TH180.FRP03

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

GASKETS
Kit Gasket ......................................... 81-ON
Pan Gasket .......................................... 81-ON
Valve Body Gasket ............................... 81-ON

SEALS
Converter Seal
(70mm x 48mm x 10mm) ............ 81-ON
Differential Seal Metal Case
(58mm x 36mm x 20mm) ............ 81-ON
Differential Seal Rubber Case
(58mm x 42mm x 13mm) ............ 81-ON
Front Planetary Shaft
(65mm x 45mm x 10mm) ............ 81-ON
Rear Planetary Shaft
(42mm x 30mm x 7mm) ............. 81-ON

FRICTION PLATES
High Clutch (E1) ................................. 81-ON
Intermediate Clutch (E2)..................... 81-ON
Reverse Clutch (F1) ........................... 81-ON
Low Clutch (F2) .................................. 81-ON

SHAFT SEALING RINGS


Shaft Sealing Ring
Spigot in Case Small ................... 81-ON
Shaft Sealing Ring
Spigot in Case Large................... 81-ON
Shaft Sealing Ring
Rear Clutch Drum ....................... 81-ON

4141.SSR01

4141.SSR02

4141.SSR03

4141.FIL01

4141.COMP01

1
1
1

4141.MOD01
4141.SH01
4141.SUP01

FILTERS
Filter .................................................... 81-ON

ELECTRICAL
Ren 25 Computer Unit ......................... 81-ON

SUNDRIES
Modulator (Steel).................................. 81-ON
Ren 25 Pump Drive Shaft (690mm) ..... 81-ON
Ren 25 Stator Support ......................... 81-ON

368

Revision 31/10/2002

RENAULT AD4

A
C

4 SPEED FWD (Full Electronic Control)

369

Revision 30/10/2002

RENAULT AD4

A
C

4 SPEED FWD (Full Electronic Control)

370

Revision 30/10/2002

RENAULT AD4

4 SPEED FWD (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

KITS

Kit
Kit
Kit

Overhaul Kit (Bryco) ................. 91-ON


Overhaul Kit (Precision)............ 91-ON
Overhaul Kit (Transtec)............. 91-ON

100G
101A
101A
NI
103G

Pan Gasket ............................... 90-ON


Pump Gasket (OEM) ................ 90-ON
Pump Gasket (Precision).......... 90-ON
Rear Cover Gasket ................... 90-ON
Side Cover Gasket (Diff)........... 90-ON

QTY

PART NO

1
1
1

AD4.OHK02
AD4.OHK03
AD4.OHK04

1
1
1
1
1

AD4.GAS01
AD4.GAS02
AD4.GAS22
AD4.GAS03
AD4.GAS04

GASKETS

RUBBER COMPONENTS
Kit
O Ring Kit................................. 90-ON
110A Pump O Ring ............................ 90-ON
111G O Ring Diff Seal Carrier
(92mm x 3mm).......................... 90-ON
112G O Ring Diff Seal Carrier
(98mm x 3mm).......................... 90-ON
113G O Ring Pinion Seal Carrier ...... 90-ON
NI
Filter Gasket ............................. 90-ON
NI
O Ring Cooler Union ............... 90-ON

1
1

AR4.ORK01
AR4.OR01

AD4.OR02

1
1
1
2

AD4.OR03
AD4.OR04
AR4.GAS03
AR4.OR08

1
1
1

AR4.MCS01
AD4.MCS02
AD4.MCS03

1
2

AD4.MCS04
AD4.MCS05

ILL
NO. DESCRIPTION

300C Forward Clutch (E1)


(104MM ID x 2.00mm x 32T) .... 90-ON
300C Forward Clutch (E1)
(104MM ID x 1.50mm x 32T) .... 90-ON
301B Direct Clutch (E2)
(104mm ID x 2.00mm x 32T) .... 90-ON
302D 3-4 Clutch (E3)
(72mm ID x 1.60mm x 28T) ...... 90-ON
302D 3-4 Clutch (E3)
(72mm ID x 2.00mm x 28T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.00mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.15mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.40mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.66mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 3.50mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 3.75mm x 3T) ...... 90-ON
304F Low & Reverse Brake (F1)
(129mm ID x 2.00mm x 12T) .... 90-ON

SEALS
150A
151G
153G
152G

Converter Seal.......................... 90-ON


Axle Seal................................... 90-ON
Selector shaft Seak................... 90-ON
Pinion Seal
(34.75mm x 50mm x 7mm)....... 90-ON
154G Drive Shaft End Plug ................ 90-ON

200D
201C
202C
203C
204A
205A

Sealing Ring Kit (Transtec) ....... 90-ON


Sealing Ring Kit (Bryco)............ 90-ON
Sealing Ring Kit
(With Accumulator Seals) ......... 90-ON
Turbine Shaft ............................ 90-ON
Input Shaft Rear (Small) ........... 90-ON
Input Shaft Rear (Large) ........... 90-ON
Input Shaft Front ....................... 90-ON
Stator Support Rear.................. 90-ON
Stator Support Front ................. 90-ON

Kit
Filter Kit..................................... 90-ON
450G Filter.......................................... 90-ON
451G Solenoid Filter Oblong
(In Valve Body) ......................... 90-ON
NI
EVM Filter Round
(V. Body-Case) ......................... 90-ON

PART NO

4-5 AR4.STP01
4-5 AR4.STP09
4-5 AR4.STP01
4-6 AR4.STP05
4-6 AR4.STP10
AR AR4.STP02
AR AR4.STP13
AR AR4.STP14
AR AR4.STP15
AR AR4.STP07
AR AR4.STP08
4-5 AR4.STP03

1
1

AD4.FILKIT01
AD4.FIL01

AR4.FIL02

AR4.FIL03

1
1
1
1
1

AR4.PISKIT
AR4.PIS11
AG4.PIS02
AR4.PIS02
AR4.PIS03

AG4.PIS03

1
1
1

AG4.SP03
AG4.PIS04
AR4.PIS05

PISTONS
1
1

AR4.SRK01
AR4.SRK02

1
3
1
1
4
1
2

AR4.SRK03
AG4.SSR01
AG4.SSR02
AG4.SSR03
AG4.SSR03
AG4.SSR04
AG4.SSR05

AR4.FRK02

Kit
170C
171B
171B
172D
172D

Piston Kit (5 Pieces) ................. 90-ON


E1 Piston (Modified) ................ 90-ON
E2 Piston ................................. 90-ON
E2 Piston 63mm I/D ................ 90-ON
E3 Piston ................................. 90-ON
E3 Piston Early Drum
(Use With AG4.SP03) ............... 90-ON
NI
E3 Spacer Early Drum
(Use With AG4.PIS03) .............. 90-ON
173F F1 Piston ................................. 90-ON
174A F2 Piston ................................. 90-ON

FRICTION PLATES
NI
Friction Kit (104mm E3 Clutch) 90-ON
250C Forward Clutch (E1)
(122mm OD x 1.60mm x 24T) .. 90-ON
251B Direct Clutch (E2)
(122mm OD x 1.60mm x 24T) .. 90-ON
252D 3-4 Clutch (E3)
(104mm OD x 1.60mm x 22T) .. 90-ON
253A 2-4 Brake (F2)
(154mm x 1.60mm x 32T)......... 90-ON
254F Low & Reverse Brake (F1)
(146mm OD x 1.60mm x 50T) .. 90-ON

QTY

FILTERS

SEALING RINGS
Kit
Kit
Kit

YEARS

STEEL PLATES

BUSHES & BEARINGS


4-5 AR4.FRP11
4-5 AR4.FRP11
6

AR4.FRP15

Kit
550A
551B
552F
553E
560G

1
1
1
1
1
1

AD4.BK01
AG4.BUS01
AG4.BUS02
AG4.BUS03
AG4.BUS04
AD4.BE01

SPRINGS & ONE WAY CLUTCHES

4-6 AR4.FRP12
4-5 AR4.FRP13

Bush Kit (8 Pieces) ................... 90-ON


Pump Bush ............................... 90-ON
Bush E2 Drum ......................... 90-ON
Bush Planetary to O.Shaft ....... 90-ON
Bush E3 Drum to Hub ............. 90-ON
Pinion Bearing .......................... 90-ON

400F F1 Brake Diaphragm Spring.... 90-ON


401C E1 Clutch Diaphragm Spring... 90-ON

371

1
1

AG4.DIA01
AR4.DIA01

Revision 12/2003

RENAULT AD4

4 SPEED FWD (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

THRUST WASHERS & BEARINGS

600B Thrust Washer E1 to E2


(1.00mm Brown Plastic)............ 90-ON
600B Thrust Washer E1 to E2
(1.20mm Green Plastic)............ 90-ON
600B Thrust Washer E1 to E2
(1.40mm Natural Plastic) .......... 90-ON
600B Thrust Washer E1 to E2
(1.60mm Black Plastic) ............. 90-ON
600B Thrust Washer E1 to E2
(1.80mm Grey Plastic) .............. 90-ON
601A Tthrust Washer
(Pump Stator to E2) ................ 90-ON
602E Thrust Bearing assy
(Sun Gear to Sun Gear)............ 90-ON
NI
Needle Bearing (Ring Gear to
Case 15mm x 30mm x 5.6mm). 90-ON
604F Needle Bearing Assy
Planetary to Ring Gear
(30.50mm x 49mm x 3.70mm).. 90-ON
605E Needle Bearing
E3 Hub to E1 Drive Hub
(33mm x 47mm x 2mm)............ 90-ON
606E Needle Bearing
E1 Drive Hub to Sun Shell
(36mm x 53mm x 2mm)............ 90-ON
607E Needle Bearing
Sun Shell to Planet Sun Gear
(27.40mm x 41.30mm x 3.8mm)90-ON
608E Needle Bearing
E3 Hub to E3 Drum
(20mm x 35mm x 6mm)............ 90-ON
NI
Needle Bearing
E1 Drum to E3 Drum
(34mm x 48mm x 3.70mm)....... 90-ON
610E Needle Roller Bearing
E3 Hub
(27mm x 31mm x 10mm).......... 90-ON

AG4.THW01

AG4.THW02

AG4.THW03

AG4.THW04

AG4.THW05

AR4.THW01

AR4.BE01

AR4.TOR01

AR4.TOR02

AR4.TOR03

AR4.TOR05

AR4.TOR06

AR4.TOR04

AR4.TOR07

AR4.TOR08

Pressure Regulator Plunger ..... 90-ON


Pressure Regulator Valve ......... 90-ON
Cooler Bleed Back Valve .......... 90-ON
E1 Clutch Support Ring (Bryco)
(Plastic 4 Per Transmission) .... 90-ON
902C E1 Clutch Support Ring (Transtec)
(Plastic 4 Per Transmission) .... 90-ON
NI
Low & Reverse Sealing Tube
(Under Valve Body)................... 90-ON
NI
Diff Breather (Plastic & Metal) .. 90-ON
NI
Transmission Breather
(Updated).................................. 90-ON
NI
Heat Exchanger
(000, 003) ................................. 90-ON
NI
Heat Exchanger
(001, 004, 014) ......................... 90-ON
NI
Heat Exchanger
(002, 007,012,026,027,028) ..... 90-ON
NI
Heat Exchanger
(006, 021,023,025,030,031,032)90-ON
NI
Heat Exchanger
(011, 013,024,029).................... 90-ON

YEARS

QTY

ELECTRICAL COMPONENTS

700G Pressure Sensor


001,002,004,006....................... 90-ON
700G Pressure Sensor
000,003..................................... 90-ON
700G Pressure Sensor (4 Pin)
013,030,021.............................. 90-ON
701G Multi Function Switch................ 90-ON
702G Speed Sensor (Transmission) .. 90-ON
703G Solenoid Set ............................. 90-ON

PART NO

AR4.ELE02

AR4.ELE02

1
1
1
1

AD4.ELE03
AD4.ELE04
AR4.ELE05
AR4.SOL01

AR4.PP01

1
1

AR4.PP02
AR4.PP03

2
1

AD4.THW03
AD4.PUM01

AD4.SH01

AD4.SH02

AR4.DRU31

AR4.SEN01

AR4.RET02

HARD PARTS
351C Pressure Plate E1 Top
(STD 5.10mm) .......................... 90-ON
351C Pressure Plate E1 Top
(O.S 6.40mm) ........................... 90-ON
352C Pressure Plate E1 Bottom ....... 90-ON
360G Conical Drive Shaft Washer
(Brass) ...................................... 90-ON
800A Pump Assy................................ 90-ON
802G Laguna 006 Drive Shaft
(R/H 125mm Long) ................... 90-ON
803G Laguna 006 Drive Shaft
(L/H 107mm Long).................... 90-ON
801C E1 Drum Exchange Rebuilt
(4 Plate) .................................... 90-ON
NI
Speed Sensor Ring
(Replaces Damaged or Loose). 90-ON
805B E2 Clutch
Piston Return Spring Locator.... 90-ON

TOOLS
NI
NI

NI
NI

SPECIAL ITEMS
900G
901G
NI
902C

ILL
NO. DESCRIPTION

1
1
1

AR4.VA02
AR4.VA03
AR4.VA01

AR4.RET01

AR4.RET03

1
1

AD4.TU01
AD4.BRE01

AD4.BRE02

AD4.COOL01

AD4.COOL02

AD4.COOL03

AD4.COOL04

AD4.COOL05

372

Pressure Take Off Adaptor........ 90-ON


BVi Tester
(Tests valve body electrics & can
be used to replace valve body in
the electrical chain)................... 90-on
Pinion Bearing Cap Remover ... 90-ON
Manual OEM
Technical Info............................ 90-ON

AR4.TOOL01

AR4.TOOL02
AG4.TOOL01
AD4.MAN01

Revision 30/10/2002

RENAULT AD8

A
C

4 SPEED FWD (Full Electronic Control)

373

Revision 31/10/2002

RENAULT AD8

A
C

4 SPEED FWD (Full Electronic Control)

Second Page
to
Follow

374

RENAULT AD8

4 SPEED FWD (Full Electronic Control)


ILL
NO. DESCRIPTION
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit (Bryco) ................. 91-ON


Overhaul Kit (Precision)............ 91-ON
Overhaul Kit (Transtec)............. 91-ON

QTY
1
1
1

PART NO

AD8.OHK02
AD8.OHK03
AD8.OHK04

GASKETS
NI
101A
101A
NI

Pan Gasket ............................... 90-ON


Pump Gasket (OEM) ................ 90-ON
Pump Gasket (Precision).......... 90-ON
Filter Gasket ............................. 90-ON

1
1
1
1

AD8.GAS01
AD8.GAS02
AD8.GAS22
AR4.GAS03

RUBBER COMPONENTS
Kit
110A
NI
NI

O Ring Kit................................. 90-ON


Pump O Ring ............................ 90-ON
O Ring Diff Cover .................... 90-ON
O Ring Cooler Union ............... 90-ON

1
1
1
2

AR4.ORK01
AR4.OR01
AD8.OR01
AR4.OR08

SEALS
150A Converter Seal.......................... 90-ON
NI
Axle Seal Converter Side
(30mm x 52mm x 7mm)............ 90-ON
NI
Selector shaft Seak................... 90-ON
NI
Front Pinion Seal ...................... 90-ON
NI
End Cover Sealing Cap ............ 90-ON

AR4.MCS01

1
1
1
1

AD8.MCS02
AD4.MCS03
AD8.MCS03
AD8.CAP01

ILL
NO. DESCRIPTION

300C Forward Clutch (E1)


(104MM ID x 2.00mm x 32T) .... 90-ON
300C Forward Clutch (E1)
(104MM ID x 1.50mm x 32T) .... 90-ON
301B Direct Clutch (E2)
(104mm ID x 2.00mm x 32T) .... 90-ON
302D 3-4 Clutch (E3)
(72mm ID x 1.60mm x 28T) ...... 90-ON
302D 3-4 Clutch (E3)
(72mm ID x 2.00mm x 28T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.00mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.15mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.40mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.66mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 3.50mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 3.75mm x 3T) ...... 90-ON
304F Low & Reverse Brake (F1)
(129mm ID x 2.00mm x 12T) .... 90-ON

200D
201C
202C
203C
204A
205A

Sealing Ring Kit (Transtec) ....... 90-ON


Sealing Ring Kit (Bryco)............ 90-ON
Sealing Ring Kit
(With Accumulator Seals) ......... 90-ON
Turbine Shaft ............................ 90-ON
Input Shaft Rear (Small) ........... 90-ON
Input Shaft Rear (Large) ........... 90-ON
Input Shaft Front ....................... 90-ON
Stator Support Rear.................. 90-ON
Stator Support Front ................. 90-ON

1
1

AR4.SRK01
AR4.SRK02

1
3
1
1
4
1
2

AR4.SRK03
AG4.SSR01
AG4.SSR02
AG4.SSR03
AG4.SSR03
AG4.SSR04
AG4.SSR05

AR4.FRK02

QTY

PART NO

4-5 AR4.STP01
4-5 AR4.STP09
4-5 AR4.STP01
4-6 AR4.STP05
4-6 AR4.STP10
AR AR4.STP02
AR AR4.STP13
AR AR4.STP14
AR AR4.STP15
AR AR4.STP07
AR AR4.STP08
4-5 AR4.STP03

FILTERS
Kit
NI
NI
NI

SEALING RINGS
Kit
Kit
Kit

YEARS

STEEL PLATES

Filter Kit..................................... 90-ON


Filter.......................................... 90-ON
Solenoid Filter Oblong
(In Valve Body) ......................... 90-ON
EVM Filter Round
(V. Body-Case) ......................... 90-ON

1
1

AD8.FILKIT01
AD8.FIL01

AR4.FIL02

AR4.FIL03

1
1
1
1
1

AR4.PISKIT
AR4.PIS11
AG4.PIS02
AR4.PIS02
AR4.PIS03

AG4.PIS03

1
1
1

AG4.SP03
AG4.PIS04
AR4.PIS05

PISTONS
Kit
170C
171B
171B
172D
172D

Piston Kit (5 Pieces) ................. 90-ON


E1 Piston (Modified) ................ 90-ON
E2 Piston ................................. 90-ON
E2 Piston 63mm I/D ................ 90-ON
E3 Piston ................................. 90-ON
E3 Piston Early Drum
(Use With AG4.SP03) ............... 90-ON
NI
E3 Spacer Early Drum
(Use With AG4.PIS03) .............. 90-ON
173F F1 Piston ................................. 90-ON
174A F2 Piston ................................. 90-ON

FRICTION PLATES
NI
Friction Kit (104mm E3 Clutch) 90-ON
250C Forward Clutch (E1)
(122mm OD x 1.60mm x 24T) .. 90-ON
251B Direct Clutch (E2)
(122mm OD x 1.60mm x 24T) .. 90-ON
252D 3-4 Clutch (E3)
(104mm OD x 1.60mm x 22T) .. 90-ON
253A 2-4 Brake (F2)
(154mm x 1.60mm x 32T)......... 90-ON
254F Low & Reverse Brake (F1)
(146mm OD x 1.60mm x 50T) .. 90-ON

4-5 AR4.FRP11
4-5 AR4.FRP11
6

AR4.FRP15

4-6 AR4.FRP12

BUSHES & BEARINGS


Kit
550A
551B
552F
553E
560G

Bush Kit (8 Pieces) ................... 90-ON


Pump Bush ............................... 90-ON
Bush E2 Drum ......................... 90-ON
Bush Planetary to O.Shaft ....... 90-ON
Bush E3 Drum to Hub ............. 90-ON
Pinion Bearing .......................... 90-ON

1
1
1
1
1
1

AD4.BK01
AG4.BUS01
AG4.BUS02
AG4.BUS03
AG4.BUS04
AD4.BE01

SPRINGS & ONE WAY CLUTCHES

4-5 AR4.FRP13

400F F1 Brake Diaphragm Spring.... 90-ON


401C E1 Clutch Diaphragm Spring... 90-ON

375

1
1

AG4.DIA01
AR4.DIA01

Revision 12/2003

RENAULT AD8

4 SPEED FWD (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

THRUST WASHERS & BEARINGS

600B Thrust Washer E1 to E2


(1.00mm Brown Plastic)............ 90-ON
600B Thrust Washer E1 to E2
(1.20mm Green Plastic)............ 90-ON
600B Thrust Washer E1 to E2
(1.40mm Natural Plastic) .......... 90-ON
600B Thrust Washer E1 to E2
(1.60mm Black Plastic) ............. 90-ON
600B Thrust Washer E1 to E2
(1.80mm Grey Plastic) .............. 90-ON
601A Tthrust Washer
(Pump Stator to E2) ................ 90-ON
602E Thrust Bearing assy
(Sun Gear to Sun Gear)............ 90-ON
NI
Needle Bearing (Ring Gear to
Case 15mm x 30mm x 5.6mm). 90-ON
604F Needle Bearing Assy
Planetary to Ring Gear
(30.50mm x 49mm x 3.70mm).. 90-ON
605E Needle Bearing
E3 Hub to E1 Drive Hub
(33mm x 47mm x 2mm)............ 90-ON
606E Needle Bearing
E1 Drive Hub to Sun Shell
(36mm x 53mm x 2mm)............ 90-ON
607E Needle Bearing
Sun Shell to Planet Sun Gear
(27.40mm x 41.30mm x 3.8mm)90-ON
608E Needle Bearing
E3 Hub to E3 Drum
(20mm x 35mm x 6mm)............ 90-ON
NI
Needle Bearing
E1 Drum to E3 Drum
(34mm x 48mm x 3.70mm)....... 90-ON
610E Needle Roller Bearing
E3 Hub
(27mm x 31mm x 10mm).......... 90-ON

AG4.THW01

AG4.THW02

AG4.THW03

AG4.THW04

AG4.THW05

AR4.THW01

AR4.BE01

AR4.TOR01

AR4.TOR02

AR4.TOR03

AR4.TOR05

AR4.TOR06

AR4.TOR04

AR4.TOR07

AR4.TOR08

1
1
1

AR4.VA02
AR4.VA03
AR4.VA01

AR4.RET01

AR4.RET03

ILL
NO. DESCRIPTION

YEARS

QTY

ELECTRICAL COMPONENTS

700G
701G
702G
703G

Pressure Sensor ....................... 90-ON


Multi Function Switch................ 90-ON
Speed Sensor (Transmission) .. 90-ON
Solenoid Set ............................. 90-ON

PART NO

1
1
1
1

AR4.ELE02
AD8.ELE02
AR4.ELE05
AR4.SOL01

AR4.PP01

1
1

AR4.PP02
AR4.PP03

AR4.DRU32

AR4.SEN01

AR4.RET02

HARD PARTS
351C Pressure Plate E1 Top
(STD 5.10mm) .......................... 90-ON
351C Pressure Plate E1 Top
(O.S 6.40mm) ........................... 90-ON
352C Pressure Plate E1 Bottom ....... 90-ON
801C E1 Drum Exchange Rebuilt
(5 Plate) .................................... 90-ON
NI
Speed Sensor Ring
(Replaces Damaged or Loose). 90-ON
805B E2 Clutch
Piston Return Spring Locator.... 90-ON

TOOLS
NI
NI

Pressure Take Off Adaptor........ 90-ON


BVi Tester
(Tests valve body electrics & can
be used to replace valve body in
the electrical chain)................... 90-on

AR4.TOOL01

AR4.TOOL02

SPECIAL ITEMS
NI
NI
NI
902C

Pressure Regulator Plunger ..... 90-ON


Pressure Regulator Valve ......... 90-ON
Cooler Bleed Back Valve .......... 90-ON
E1 Clutch Support Ring (Bryco)
(Plastic 4 Per Transmission) .... 90-ON
902C E1 Clutch Support Ring (Transtec)
(Plastic 4 Per Transmission) ..... 90-ON

376

Revision 31/10/2002

RENAULT AR4

A
C

4 SPEED IN LINE FWD (Full Electronic Control)

377

Revision 31/10/2002

RENAULT AR4

A
C

4 SPEED IN LINE FWD (Full Electronic Control)

378

Revision 31/10/2002

RENAULT AR4

4 SPEED IN LINE FWD (Full Electronic Control)


ILL
NO. DESCRIPTION
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit (Bryco) ................. 91-ON


Overhaul Kit (Precision)............ 91-ON
Overhaul Kit (Transtec)............. 91-ON

QTY
1
1
1

PART NO

AR4.OHK01
AR4.OHK03
AR4.OHK04

GASKETS
100G
101A
101A
NI

Pan Gasket ............................... 90-ON


Pump Gasket (OEM) ................ 90-ON
Pump Gasket (Precision).......... 90-ON
Filter Gasket ............................. 90-ON

1
1
1
1

AR4.GAS01
AR4.GAS02
AR4.GAS22
AR4.GAS03

RUBBER COMPONENTS
Kit
110A
111G
NI

O Ring Kit................................. 90-ON


Pump O Ring ............................ 90-ON
O Ring Diff Cover .................... 90-ON
O Ring Cooler Union ............... 90-ON

1
1
1
2

AR4.ORK01
AR4.OR01
AR4.OR01
AR4.OR08

SEALS
150A
151G
152G
153G
154G
155G
156G

Converter Seal.......................... 90-ON


Axle Seal R/H ........................... 90-ON
Axle Seal L/H ............................ 90-ON
Selector shaft Seak................... 90-ON
Pinion Seal................................ 90-ON
End Sealing Cap (Large) .......... 90-ON
End Sealing Cap (Small) .......... 90-ON

1
1
1
1
1
2
1

AR4.MCS01
AR4.MCS02
AR4.MCS03
AD4.MCS03
AR4.MCS04
AR4.CAP01
AR4.CAP02

ILL
NO. DESCRIPTION

300C Forward Clutch (E1)


(104MM ID x 2.00mm x 32T) .... 90-ON
300C Forward Clutch (E1)
(104MM ID x 1.50mm x 32T) .... 90-ON
301B Direct Clutch (E2)
(104mm ID x 2.00mm x 32T) .... 90-ON
302D 3-4 Clutch (E3)
(72mm ID x 1.60mm x 28T) ...... 90-ON
302D 3-4 Clutch (E3)
(72mm ID x 2.00mm x 28T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.00mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.15mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.40mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 2.66mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 3.50mm x 3T) ...... 90-ON
303A 2-4 Brake (F2)
(136mm ID x 3.75mm x 3T) ...... 90-ON
304F Low & Reverse Brake (F1)
(129mm ID x 2.00mm x 12T) .... 90-ON

200D
201C
202C
203C
204A
205A

Sealing Ring Kit (Transtec) ....... 90-ON


Sealing Ring Kit (Bryco)............ 90-ON
Sealing Ring Kit
(With Accumulator Seals) ......... 90-ON
Turbine Shaft ............................ 90-ON
Input Shaft Rear (Small) ........... 90-ON
Input Shaft Rear (Large) ........... 90-ON
Input Shaft Front ....................... 90-ON
Stator Support Rear.................. 90-ON
Stator Support Front ................. 90-ON

1
1

AR4.SRK01
AR4.SRK02

1
3
1
1
4
1
2

AR4.SRK03
AG4.SSR01
AG4.SSR02
AG4.SSR03
AG4.SSR03
AG4.SSR04
AG4.SSR05

AR4.FRK02

QTY

PART NO

4-5 AR4.STP01
4-5 AR4.STP09
4-5 AR4.STP01
4-6 AR4.STP05
4-6 AR4.STP10
AR AR4.STP02
AR AR4.STP13
AR AR4.STP14
AR AR4.STP15
AR AR4.STP07
AR AR4.STP08
4-5 AR4.STP03

FILTERS
Kit
Filter Kit..................................... 90-ON
450G Filter AD4 .................................. 90-ON
451G Solenoid Filter Oblong
(In Valve Body) ......................... 90-ON
NI
EVM Filter Round
(V. Body-Case) ......................... 90-ON

SEALING RINGS
Kit
Kit
Kit

YEARS

STEEL PLATES

1
1

AR4.FILKIT01
AR4.FIL01

AR4.FIL02

AR4.FIL03

1
1
1
1
1

AR4.PISKIT
AR4.PIS11
AG4.PIS02
AR4.PIS02
AR4.PIS03

AG4.PIS03

1
1
1

AG4.SP03
AG4.PIS04
AR4.PIS05

PISTONS
Kit
170C
171B
171B
172D
172D

Piston Kit (5 Pieces) ................. 90-ON


E1 Piston (Modified) ................ 90-ON
E2 Piston ................................. 90-ON
E2 Piston 63mm I/D ................ 90-ON
E3 Piston ................................. 90-ON
E3 Piston Early Drum
(Use With AG4.SP03) ............... 90-ON
NI
E3 Spacer Early Drum
(Use With AG4.PIS03) .............. 90-ON
173F F1 Piston ................................. 90-ON
174A F2 Piston ................................. 90-ON

FRICTION PLATES
NI
Friction Kit (104mm E3 Clutch) 90-ON
250C Forward Clutch (E1)
(122mm OD x 1.60mm x 24T) .. 90-ON
251B Direct Clutch (E2)
(122mm OD x 1.60mm x 24T) .. 90-ON
252D 3-4 Clutch (E3)
(104mm OD x 1.60mm x 22T) .. 90-ON
253A 2-4 Brake (F2)
(154mm x 1.60mm x 32T)......... 90-ON
254F Low & Reverse Brake (F1)
(146mm OD x 1.60mm x 50T) .. 90-ON

4-5 AR4.FRP11
4-5 AR4.FRP11
6

AR4.FRP15

4-6 AR4.FRP12

BUSHES & BEARINGS


Kit
550A
551B
552F
553E
560G

Bush Kit (8 Pieces) ................... 90-ON


Pump Bush ............................... 90-ON
Bush E2 Drum ......................... 90-ON
Bush Planetary to O.Shaft ....... 90-ON
Bush E3 Drum to Hub ............. 90-ON
Pinion Bearing .......................... 90-ON

1
1
1
1
1
1

AD4.BK01
AG4.BUS01
AG4.BUS02
AG4.BUS03
AG4.BUS04
AD4.BE01

SPRINGS & ONE WAY CLUTCHES

4-5 AR4.FRP13

400F F1 Brake Diaphragm Spring.... 90-ON


401C E1 Clutch Diaphragm Spring... 90-ON

379

1
1

AG4.DIA01
AR4.DIA01

Revision 12/2003

RENAULT AR4

4 SPEED IN LINE FWD (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

THRUST WASHERS & BEARINGS

600B Thrust Washer E1 to E2


(1.00mm Brown Plastic)............ 90-ON
1 AG4.THW01
600B Thrust Washer E1 to E2
(1.20mm Green Plastic)............ 90-ON
1 AG4.THW02
600B Thrust Washer E1 to E2
(1.40mm Natural Plastic) .......... 90-ON
1 AG4.THW03
600B Thrust Washer E1 to E2
(1.60mm Black Plastic) ............. 90-ON
1 AG4.THW04
600B Thrust Washer E1 to E2
(1.80mm Grey Plastic) .............. 90-ON
1 AG4.THW05
601A Tthrust Washer
(Pump Stator to E2) ................ 90-ON
1 AR4.THW01
602E Thrust Bearing assy
(Sun Gear to Sun Gear)............ 90-ON
1 AR4.BE01
NI
Needle Bearing (Ring Gear to
Case 15mm x 30mm x 5.6mm). 90-ON
1 AR4.TOR01
604F Needle Bearing Assy
Planetary to Ring Gear
(30.50mm x 49mm x 3.70mm).. 90-ON
1 AR4.TOR02
605E Needle Bearing
E3 Hub to E1 Drive Hub
(33mm x 47mm x 2mm)............ 90-ON
1 AR4.TOR03
606E Needle Bearing
E1 Drive Hub to Sun Shell
(36mm x 53mm x 2mm)............ 90-ON
1 AR4.TOR05
607E Needle Bearing
Sun Shell to Planet Sun Gear
(27.40mm x 41.30mm x 3.8mm)
90-ON
1
AR4.TOR06
608E Needle Bearing
E3 Hub to E3 Drum
(20mm x 35mm x 6mm)............ 90-ON
1 AR4.TOR04
NI
Needle Bearing
E1 Drum to E3 Drum
(34mm x 48mm x 3.70mm)....... 90-ON
1 AR4.TOR07
610E Needle Roller Bearing
E3 Hub
(27mm x 31mm x 10mm).......... 90-ON
1 AR4.TOR08

ILL
NO. DESCRIPTION

YEARS

QTY

ELECTRICAL COMPONENTS

700G
701G
702G
703G
704G

Pressure Sensor ....................... 90-ON


Multi Function Switch................ 90-ON
Speed Sensor (Transmission) .. 90-ON
Solenoid Set ............................. 90-ON
Throttle Pot 022 Espace
(Bendix Electrics)...................... 90-ON
704G Throttle Pot 022 Espace
(Magnetti Marelli Electrics) ....... 90-ON

PART NO

1
1
1
1

AR4.ELE02
AR4.ELE06
AR4.ELE05
AR4.SOL01

AR4.ELE03

AR4.ELE04

AR4.PP01

1
1

AR4.PP02
AR4.PP03

AR4.DRU31

AR4.DRU32

AR4.SEN01

1
3
1

AR4.RET02
AR4.NUT01
AR4.NUT02

HARD PARTS
351C Pressure Plate E1 Top
(STD 5.10mm) .......................... 90-ON
351C Pressure Plate E1 Top
(O.S 6.40mm) ........................... 90-ON
352C Pressure Plate E1 Bottom ....... 90-ON
801C E1 Drum Exchange Rebuilt
(4 Plate) .................................... 90-ON
801C E1 Drum Exchange Rebuilt
(5 Plate) .................................... 90-ON
NI
Speed Sensor Ring
(Replaces Damaged or Loose). 90-ON
805B E2 Clutch
Piston Return Spring Locator.... 90-ON
NI
Filter Screw............................... 90-ON
806G Pinion Shaft Nut........................ 90-ON

ni

TOOLS
NI
NI

NI

Pressure Take Off Adaptor........ 90-ON


BVi Tester
(Tests valve body electrics & can
be used to replace valve body in
the electrical chain)................... 90-on
Manual OEM
Technical Info............................ 90-ON

AR4.TOOL01

AR4.TOOL02
AD4.MAN01

SPECIAL ITEMS
900G
901G
NI
902C

Pressure Regulator Plunger ..... 90-ON


Pressure Regulator Valve ......... 90-ON
Cooler Bleed Back Valve .......... 90-ON
E1 Clutch Support Ring (Bryco)
(Plastic 4 Per Transmission) .... 90-ON
902C E1 Clutch Support Ring (Transtec)
(Plastic 4 Per Transmission) .... 90-ON
NI
Low & Reverse Sealing Tube
Under Valve Body).................... 90-ON
903G Valve Body Quadrant (Plastic).. 90-ON

1
1
1

AR4.VA02
AR4.VA03
AR4.VA01

AR4.RET01

AR4.RET03

1
1

AR4.TU01
AR4.QU01

380

Revision 31/10/2002

RENAULT DPO, PEUGEOT CITROEN AL4

A
C

4 SPEED FWD (Electronic Control)

381

Revision 31/10/2002

RENAULT DPO, PEUGEOT CITROEN AL4


4 SPEED FWD (Electronic Control)

A
C
386

Revision 11/2004

RENAULT DP0, PEUGEOT CITROEN AL4


4 SPEED FWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit
Kit
Kit
Kit
Kit
Kit

Gasket and Seal ...................... All


Overhaul Kit (EOM)
Without Metal Gaskets.............. All
Overhaul Kit (Transtec)
Without Metal Gaskets.............. All
Overhaul Kit (Precision)
Without Metal Gaskets.............. All
Piston Kit................................... All
Copper Washer Kit ................... All
O Ring Kit ................................ All

DPO.GSK01

DPO.OHK01

3H

Valve Body Cover ..................... All


Rear Cover (Steel & Rubber).... All
Metal Case Gasket (?????)...... All
Metal Case Gasket (Citroen)
(Use With DPO.GAS06) ........... All
Late Case Gasket Bowl (Citroen)
(Use With DPO.GAS05) ........... All

Kit
40B
41B

DPO.OHK04
41B

1
1
1
1

DPO.OHK03
DPO.PISKIT
DPO.WK01
DPO.ORK01

GASKETS
1H
2H
3H
3H

42C
43C
44D

1
1
1

DPO.GAS01
DPO.GAS02
DPO.GAS03

DPO.GAS05

DPO.GAS06

45D

RUBBER COMPONENTS

16G
17G
18A
19A
20G
NI
NI
NI
NI
21G
22G

Pump O Ring........................... All


Pump Bolt O Ring ................... All
E1 O Ring .............................. All
Band Bolt O Ring .................... All
Detent Selector O Ring ........... All
Sensor O Ring
(Output Speed Sensor)............. All
Sensor O Ring
(Oil Pressure Sensor) .............. All
Sensor O Ring
(Input Speed Sensor)................ All
F2 Servo O Ring .................... All
F3 Servo O Ring .................... All
Shift Solenoid O Ring .............. All
Speedo O Ring........................ All
Solenoid Loom O Ring ............ All
Heat Exchanger Seal (Outer) ... All
Heat Exchanger Seal (Inner) .... All
Valve Body to Case Seal .......... All
EPC Solenoid Seal ................... All

1
10
1
2
1

DPO.OR01
DPO.OR02
DPO.OR03
DPO.OR04
DPO.OR05

DPO.OR06

DPO.OR07

1
1
1
6
1
1
1
1
2
2

DPO.OR08
DPO.OR09
DPO.OR10
DPO.OR11
DPO.OR12
DPO.OR13
DPO.SQR01
DPO.SQR02
DPO.SQR03
DPO.SQR04

50E
51A
52A

METAL CLAD SEALS


Converter Seal.......................... All
Driveshaft (Left Hand)............... All
Driveshaft (Right Hand) ............ All
Selector Shaft ........................... All

60A
60A

1
1
1
1

70A
71G

37A

Piston Kit................................... All


F1 Moulded Piston .................. All
E1 Moulded Piston .................. All
E1 Accumulator Piston ............ All
E2 Moulded Piston .................. All
E2 Accumulator Piston ............ All
F2 Servo Piston
(65.00 x 24.40mm).................... All
F3 Servo Piston
(46.00 x 23.50 x 8.00mm)......... All

DPO.FRK01

DPO.FRP01

DPO.FRP02

DPO.FRP07

DPO.FRP03

DPO.FRP04

DPO.FRP05

DPO.FRP06

Selective Thrust Kit


(F2/F3 Servo) ........................ All
Hexagonal Nut Thrust............... All
Plastic Thrust Washer
(2 Tang 63 x 48mm).................. All
F3 & F3 Selective Thrust Kit .. All

1
1

DPO.TWK02
DPO.THW01

1
1

DPO.THW02
DPO.THW03

F2 & F3 Band (OEM) ............. All


F2 & F3 Band (Pattern)) ........ All

2
2

DPO.BAN01
DPO.BAN02

Pan Filter .................................. All


Valve Body Filter....................... All

1
1

DPO.FIL01
DPO.FIL02

SHAFT SEALING RINGS


Kit
72B

74H
DPO.MCS01
DPO.MCS02
DPO.MCS03
DPO.MCS04

Friction Kit................................. All


E1 160 x 120 x 1.60mm
(8 Internal Teeth)....................... All
E1 165 x 133 x 1.60mm
(12 External Teeth) ................... All
E1 165 x 133 x 1.60mm
(Early 12 External 15.7mm Teeth)
E2 118 x 78 x 1.60mm
(20 Internal Teeth)..................... All
E2 124 x 82 x 1.60mm
(8 External Teeth) ..................... All
F1 171 x 137 x 1.60mm
(6 Internal Teeth)....................... All
F1 199 x 146 x 1.60mm
(6 External Teeth) ..................... All

FILTERS

74H
75H

Shaft Sealing Ring Kit............... All


Input Shaft
(18.00 x 1.80 x 1.75mm)........... All
Rear Cover (Outer)
(54.00 x 50.00 x 2.00mm)......... All
Rear Cover (Inner)
(32.50 x 28.50 x 2.00mm)......... All
Accumulator (Inner)
(32.50 x 28.50 x 2.00mm)......... All
Accumulator (Outer)
(25.00 x 21.00 x 2.00mm)......... All

DPO.SRK01

DPO.SSR01

DPO.SSR02

DPO.SSR03

DPO.SSR03

DPO.SSR04

BUSHES & BEARINGS

PISTONS
Kit
31D
32B
33B
34C
35C
36A

PART NO

BANDS

73H

30A
NI
NI
NI

QTY

THRUST WASHERS AND BEARINGS


Kit

10A
NI
12B
13A
14G
14G

YEARS

FRICTION/STEEL PLATES

1
1
1
1
1
1

DPO.PISKIT
DPO.PIS01
DPO.PIS02
DPO.PIS04
DPO.PIS05
DPO.PIS03

DPO.SER02

DPO.SER03

550B
NI
692F
693F
693F

387

'E1' Clutch Drum Bushing ......... All


Pump Bush ............................... All
Diff Bearing L/H ........................ All
Diff Bearing R/H........................ All
Bearing-Diff R/H (Update)
(41mm x 72mm x 15.50mm)..... All

1
1
1
1

DPO.BUS02
DPO.BUS01
DPO.BE02
DPO.BE01

DPO.BE03

Revision 05/2004

RENAULT DPO, PEUGEOT CITROEN AL4


4 SPEED FWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

ILL
NO. DESCRIPTION

PART NO

YEARS

QTY

PART NO

VALVE BODY COMPONENTS


NI

Plastic Valve Body Plug Set...... All

DPO.VA01

ELECTRICAL COMPONENTS
700G
700G
701G
701G
702G
82G
83G
84G
84G
85G
86G
87G

EPC Solenoid (NLA See Note) -09/03


EPC Solenoid (See Note)......... 10/03Lock Up Sol (NLA See Note) ... -09/03
Lock Up Sol (See Note)............ 10/03Shift Solenoid............................ All
Range Switch
(Megane, Clio & Scenic) ........... All
Valve Body Loom
(Megane, Clio & Scenic) ........... All
Pressure Sensor
(Megane, Clio & Scenic) ........... All
Pressure Sensor
(Citroen).................................... All
Input Speed Sensor
(Megane, Clio & Scenic) ........... All
Heat Exchanger Temp Sensor.. All
Output Speed Sensor ............... All

1
1
1
1
6

DPO.SOL01
DPO.SOL03
DPO.SOL01
DPO.SOL03
DPO.SOL02

DPO.ELE01

DPO.ELE02

DPO.ELE03

DPO.ELE11

1
1
1

DPO.ELE04
DPO.ELE05
DPO.ELE06

Renault DP0, Peugeot & Citroen AL4


Pressure and Lock-Up Solenoids
The DPO.SOL03 solenoid is the latest design type (Silver with black
connector), this supersedes the earlier design DPO.SOL01 with white
connector which is no longer available. When replacing solenoids of the
previous design, both the lock-up and the pressure regulating solenoid
must be replaced together and vehicle returned to the dealer to have
the ECU reprogrammed. This is necessary because the pulse width
modulation frequency is different on the later design. Approximate dates
of changeover to the new design are as follows: Megane 2, September
2003, Laguna Jan 2004 & all other models from March 2004, Peugeot
& Citroen Models from September 2003.

HARD PARTS
90C
91C
92E

E2 Upper Circlip
(47.00 x 40.00 x 1.50mm)......... All
E2 Drum Retainer Circlip
(46.00 x 47.00 x 2.00mm)......... All
Nut (Primary Gear Assy)
(125.00 x 54.00 x 7.00mm)....... All

DPO.CIR01

DPO.CIR02

DPO.NUT01

1
1

DPO.WA01
DPO.COOL01

SUNDRY ITEMS
NI
NI

Washer Cooler Bolt


(Copper/Rubber)....................... All
Heat Exchanger (Megane)........

TOOLS AND MANUALS


NI
NI
NI
NI

Selector Detent Setting Tool ..... All


R/H Drive Shaft Seal Installer ... All
L/H Drive Shaft Seal Installer.... All
Pump Seal Installer................... All

DPO.TOOL01
DPO.TOOL02
DPO.TOOL03
DPO.TOOL04

388

Revision 31/10/2002

RENAULT MB1, MB3

A
C

3 SPEED FWD (Electronic Control)

385

Revision 31/10/2002

RENAULT MB1, MB3

3 SPEED FWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

KITS

QTY

PART NO

Kit
Kit

Overhaul Kit (Transtec)............. 83-ON


Overhaul Kit (Bryco) ................. 83-ON

1
1

MB.OHK01
MB.OHK02

Kit

Gasket & Rubber Kit ................. 83-ON

MB.GSK01

ILL
NO. DESCRIPTION

YEARS

FILTERS

450A Filter Universal.......................... 83-ON


450A Filter Ren 5 ............................... 83-ON
450A Filter Clio
(Up to 21/01/1994).................... 83-94
450A Filter Clio/Peugeot 106
(21/01/94 On)............................ 94-on

QTY

PART NO

1
1

MB.FIL01
MB.FIL03

MB.FIL03

MB.FIL04

MB.PIS01

MB.MOD01

GASKETS & RUBBER COMPONENTS


Kit
100A
101A
101A
NI
NI
120A

E1/E2 Rubber Kit ................... 83-ON


Pan Gasket ............................... 83-ON
Valve Body Gasket (OEM)........ 83-ON
Valve Body Gasket ................... 83-ON
Main Case Gasket Late ............ 83-ON
Gearbox to Diff Gasket (OEM).. 83-ON
Filter O Ring ............................ 83-ON

1
1
2
2
1
1
1

MB.ORK02
MB.GAS01
MB.GAS03
MB.GAS13
MB.GAS02
MJ.GAS01
MB.OR01

MODULATORS

SEALS
150B Converter .................................. 83-ON
151B Axle Seal MB1 .......................... 83-ON

PISTONS
170A F1 Carrier Piston ..................... 83-ON

1
2

MB.MCS01
MB.MCS02

750A Modulator Black ........................ 83-ON

THRUST WASHERS & BEARING


SEALING RINGS
Kit

Sealing Ring Kit ........................ 83-ON

MB.SRK01

ELECTRICAL COMPONENTS

BUSHES
NI
NI
NI
NI

Sun Gear Bush ........................ 83-ON


Feed Hub Bush......................... 83-ON
Turbine Shaft Rear ................... 83-ON
Pump Drive Shaft Bush ............ 83-ON

2
1
1
1

MB.BUS01
MB.BUS02
MB.BUS04
MB.BUS05

MB.FRK01

NI
MB Renix Computer ................. 83-ON
NI
Throttle Potentiometer (Renix).. 83-ON
700A Solenoid Set ............................ 83-ON

1
1
1

MB.COMP01
MB.ELE01
MB.SOL01

1
1
1

MB.HUB01
MB.OWC01
MB.PP01

MB.SH01

1
1

MB.CA01
MB.NUT02

FRICTION PLATES
Kit
Friction Kit................................. 83-ON
250A Intermediate (F2)
(178mm OD x 3 Internal Lugs) . 83-ON
NI
Forward (E1)
(125mm OD x 21Teeth) ........... 83-ON
NI
Direct (E2)
(150mm OD x 3 Ext Teeth) ....... 83-ON
253A Low & Reverse (F1)
(190mm OD x 3 Internal Lugs) . 83-ON

3-4 MB.FRP03
4-5 MB.FRP01
4-5 MB.FRP02

800A
801A
350A
802A

3-4 MB.FRP04

MB.STK01

Feed Hub .................................. 83-ON


OWC Spring & Roller Kit........... 83-ON
Pressure Plate E1/E2 Clutch . 83-ON
Pump Drive Shaft Renault 5
(325mm Long) .......................... 83-ON

SPECIAL ITEMS
NI

STEEL PLATES
Kit
Steel Plate Kit ........................... 83-ON
300A Intermediate (F2)
(171mm ID x 3Lugs) ................. 83-ON
NI
Forward (E1)
(125mm OD x 3 Ext Lugs) ........ 83-ON
NI
Forward (E1) Wavy Plate
(125mm OD x 3 Ext Lugs) ........ 83-ON
NI
Direct (E2)
(150mm OD x 3 Int Lugs) ......... 83-ON
NI
Direct (E2) Wavy Plate
(150mm OD x 3 Int Lugs) ......... 83-ON
303A Low & Reverse (F1)
(190mm OD x 3 Ext Lugs) ........ 83-ON

HARD PARTS

NI

Cooler Adaptor
(Allowes Fitment of Matrix Cooler)
Torque Converter Nut (9.00mm)

3-4 MB.STP03
4-5 MB.STP01
1

MB.STP05

4-5 MB.STP02
1

MB.STP06

3-4 MB.STP04

386

Revision 31/10/2002

RENAULT MJ1, MJ3, ML

A
C

3 SPEED IN LINE FWD (Electronic Control)

387

Revision 31/10/2002

RENAULT MJ1, MJ3, ML

3 SPEED IN LINE FWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

KITS

QTY

PART NO

Kit

Overhaul Kit (Transtec)


(Use With MJ.MCS01) .............. 83-ON

MB.OHK01

Kit

Gasket & Rubber Kit ................. 83-ON

MB.GSK01

ILL
NO. DESCRIPTION

450A Filter (Ren 21 & 25) .................. 83-ON


450A Filter (Traffic ML1) .................... 83-ON

GASKETS & RUBBER COMPONENTS


Kit
100A
101A
101A
NI
120A

E1/E2 Rubber Kit ................... 83-ON


Pan Gasket ............................... 83-ON
Valve Body Gasket (OEM)........ 83-ON
Valve Body Gasket ................... 83-ON
Gearbox to Diff Gasket (OEM).. 83-ON
Filter O Ring ............................ 83-ON

1
1
2
2
1
1

MB.ORK02
MB.GAS01
MB.GAS03
MB.GAS13
MJ.GAS01
MB.OR01

YEARS

FILTERS

QTY

PART NO

1
1

MJ.FIL01
MJ.FIL02

MB.PIS01

MB.MOD02

PISTONS
170A F1 Carrier Piston ..................... 83-ON

MODULATORS
750A Modulator White........................ 83-ON

SEALS
150B
150B
150B
151B

Converter (Ren 21& 25)............ 83-ON


Converter (ML1 Traffic)............. 83-ON
Converter (ML1 Winnebago) .... 83-ON
Axle Seal Ren 25 Early Units
(26mm x 42mm x 17mm).......... 83-ON
153B Axle Seal ?/H Ren 25 Late
(?? x ?? x ??)............................
154B Axle Seal ?/H Ren 25 Late
(?? x ?? x ??)............................

1
1
1

MJ.MCS01
MJ.MCS03
MB.MCS05

MJ.MCS02

MB.MCS03

MB.MCS04

MB.SRK01

THRUST WASHERS & BEARING

ELECTRICAL COMPONENTS
NI
Throttle Potentiometer (Renix).. 83-ON
700A Solenoid Set ............................ 83-ON

1
1

MB.ELE01
MB.SOL01

1
1
1

MB.HUB01
MB.OWC01
MB.PP01

SEALING RINGS
Kit

Sealing Ring Kit ........................ 83-ON

BUSHES
NI
NI
NI
NI

Sun Gear Bush ........................ 83-ON


Feed Hub Bush......................... 83-ON
Turbine Shaft Front ................... 83-ON
Pump Drive Shaft Bush ............ 83-ON

2
1
1
1

MB.BUS01
MB.BUS02
MB.BUS03
MB.BUS05

MB.FRK01

HARD PARTS
800A Feed Hub .................................. 83-ON
801A OWC Spring & Roller Kit........... 83-ON
350A Pressure Plate E1/E2 Clutch . 83-ON

SPECIAL ITEMS

FRICTION PLATES
Kit
Friction Kit................................. 83-ON
250A Intermediate (F2)
(178mm OD x 3 Internal Lugs) . 83-ON
NI
Forward (E1)
(125mm OD x 21Teeth) ........... 83-ON
NI
Direct (E2)
(150mm OD x 3 Ext Teeth) ....... 83-ON
253A Low & Reverse (F1)
(190mm OD x 3 Internal Lugs) . 83-ON

3-4 MB.FRP03
4-5 MB.FRP01
4-5 MB.FRP02
3-4 MB.FRP04

STEEL PLATES
Kit
Steel Plate Kit ........................... 83-ON
300A Intermediate (F2)
(171mm ID x 3Lugs) ................. 83-ON
NI
Forward (E1)
(125mm OD x 3 Ext Lugs) ........ 83-ON
NI
Forward (E1) Wavy Plate
(125mm OD x 3 Ext Lugs) ........ 83-ON
NI
Direct (E2)
(150mm OD x 3 Int Lugs) ......... 83-ON
NI
Direct (E2) Wavy Plate
(150mm OD x 3 Int Lugs) ......... 83-ON
303A Low & Reverse (F1)
(190mm OD x 3 Ext Lugs) ........ 83-ON

MB.STK01

3-4 MB.STP03
4-5 MB.STP01
1

MB.STP05

4-5 MB.STP02
1

MB.STP06

3-4 MB.STP04

388

Revision 31/10/2002

A
C
389

A
C
Suzuki

390

SUZUKI 2 SPEED

A
C

2 SPEED FWD

Illustration
to
Follow

391

Rev 06/97

SUZUKI 2 SPEED
2 SPEED FWD

ILL
NO. DESCRIPTION
Kit
Kit

YEARS

KITS

Master Kit With Steels ................. 88-ON


Master Kit Without Steels ............ 88-ON

QTY

PART NO

1
1

SUZ2.MOHK01
SUZ2.BAK01

SUZ2.GAS01

SUZ2.BAN01

SUZ2.FIL01

ILL
NO. DESCRIPTION

GASKETS
NI

Pan Gasket ................................. 88-ON

BANDS
NI

Band ............................................ 88-ON

NI

Filter ............................................ 88-ON

FILTERS

Other Parts Available on Request

392

YEARS

QTY

PART NO

A
C
393

A
C
Technical
Manuals

394

TECH MANUALS
CHRYSLER TORQUEFLITE A500..............A518.MAN01
CHRYSLER A604........................................A604.MAN01
FORD A4LD ...............................................A4LD.MAN01
FORD A4LD UPDATE ................................A4LD.MAN03
FORD AR44/55E ..................................... A4LDE.MAN01
FORD CD4E...............................................CD4E.MAN01
FORD AOD (FIOD)...................................... AOD.MAN01
FORD AODE .............................................AODE.MAN01
FORD E40D ............................................... E40D.MAN01
FORD AXOD .............................................AXOD.MAN01
FORD AXODE ........................................ AXODE.MAN01
FORD ATX.................................................... ATX.MAN01
GM 4L30E .................................................4L30E.MAN01
GM TH2004R .......................................TH2004R.MAN01
GM TH350/350C ...................................... TH350.MAN01
GM TH400 ................................................ TH400.MAN01
GM440...................................................... TH440.MAN01
GM 4L80E .................................................4L80E.MAN01
GM TH700-R4 1987-93 ............................ TH700.MAN01

NISSAN RL4FO2A ....................................... RL4.MAN01


NISSAN RE4FO2A....................................... RL4.MAN02
NISSAN RL4FO3A/RL4FO3V .................... RL43.MAN01
NISSAN RE4RO1A ...................................... RE4.MAN01
SUBARU 3 SPEED ...................................... M41.MAN01
SUBARU 4 SPEED ....................................SUB4.MAN01
TOYOTA A40 - A43DE...................................A43.MAN01
TOYOTA A140 .............................................A140.MAN01
TOYOTA A540E...........................................A540.MAN01
TOYOTA A340E/A340H......................... 30-80LE.MAN01
TOYOTA A440F...........................................A440.MAN01
MERCEDES 722.1 & 722.2................... MER123.MAN01
MERCEDES 722.3 & 722.4................... MER126.MAN01
MERCEDES 722.5 ................................ MER129.MAN01
AUDI/VOLKSWAGEN 003 & 010 ............ VW010.MAN01
AUDI/VOLKSWAGEN 4 SPEED ..................AG4.MAN01
ZF 4HP22 ................................................... 4HP22.MAN0
ZF 4HP18 SAAB ...................................... 4HP18.MAN01

HONDA 4 SPEED CARB ENGINE............ HON4.MAN01


HONDA 4 SPEED COMPUTER CONTROLHON4.MAN02
HONDA LEGEND ...................................... HON4.MAN03 PASS BOOK COMPUTER CONTROLS ...... ELE.MAN01
HONDA LEGEND 1990 TRANSVERSE.... HON4.MAN04 PASS BOOK PRESSURES & SOLENOIDS ELE.MAN01
HONDA PX4B/APX4/MPWA/MP1A........... HON4.MAN05
ISUZU AW30-80LE................................ 30-80LE.MAN01
JATCO 4 SPEED L4N71B............................ L4N.MAN01
JATCO F4A-EL............................................. F4A.MAN01
JATCO G4A-HL ............................................G4A.MAN01
JATCO GF4EAT 1993 ON ............................G4A.MAN02

New Manuals are being added all the time.


Older titles available on request
subject to availability.

JEEP AW4 ............................................. 30-80LE.MAN01


JEEP A500 (42RE) ......................................A518.MAN01
MITSUBISHI KM170/171 .........................KM170.MAN01
MITSUBISHI KM175 ................................KM175.MAN01
MITSUBISHI KM175.5 (F4A-21/22) .........KM177.MAN01

395
Rev 06/97

396

A
C
397

A
C
Van Doorne
CVT

398

VAN DOORNE CVT (Rover & Volvo)

A
C

CONTANTLY VARIABLE FWD (Hydraulic Control)

399

Rev 01/2003

VAN DOORNE CVT (Rover & Volvo)

A
C

CONTANTLY VARIABLE FWD (Hydraulic Control)

400

VAN DOORNE CVT (Rover & Volvo)

CONTANTLY VARIABLE FWD (Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit

Overhaul Kit CVT...................... 90-ON


Gasket & Rub CVT ................... 90-ON

1
1

CVT.OHK02
CVT.GSK02

CVT.GAS01

RUBBER COMPONENTS
Kit
120A
121D
122D
123D
124D
125D
126D
127D
128D
129D
NI
NI
NI
NI
NI

O Ring Kit................................. 90-ON


Pump ORing (Front & Rear) .... 90-ON
Primary Cover ORing............... 90-ON
Filter ORing.............................. 90-ON
Secondary Cover 'O' Ring
(Large) ...................................... 90-ON
Throttle Cable 'O' Ring.............. 90-ON
Speedo Housing 'O' Ring.......... 90-ON
Secondary Cover 'O' Ring
(Small) ...................................... 90-ON
Dipstick Tube to Case 'O' Ring . 90-ON
Dipstick to Tube 'O' Ring........... 90-ON
Inhibitor Switch 'O' Ring............ 90-ON
Primary Drum 'O' Ring .............. 90-ON
Fwd Clutch Inner Lip Seal
(Except New Mini)..................... 90-ON
Fwd Clutch Outer Lip Seal
(Except New Mini)..................... 90-ON
Rev Clutch Inner Lip Seal
(Except New Mini)..................... 90-ON
Rev Clutch Outer Lip Seal
(Except New Mini)..................... 90-ON

1
2
1
1

CTX.ORK01
CTX.OR04
CTX.OR05
CTX.OR09

1
1
1

CVT.OR01
CTX.OR01
CTX.OR03

1
1
1
1
1

CTX.OR07
CTX.OR08
CTX.OR10
CTX.OR12
CTX.OR02

CVT.LIP01

CVT.LIP02

CVT.LIP03

CVT.LIP04

METAL CLAD OIL SEALS


150D
151D
152D
NI

Input Shaft Seal ........................ 90-ON


Drive Shaft Seal (Left Hand)..... 90-ON
Drive Shaft Seal (Right Hand) .. 90-ON
Selector Seal ............................ 90-ON

1
1
1
1

CTX.MCS11
CVT.MCS12
CVT.MCS12
CTX.MCS13

SEALING RINGS
Kit

Sealing Ring Kit Except


(Rov 25/45, MGF & New Mini).. 90-ON
200A Primary Shaft (Pump Nose) Except
(Rov 25/45, MGF & New Mini).. 90-ON
201C Secondary Shaft Except
(Rov 25/45, MGF & New Mini).. 90-ON

CTX.SRK01

CTX.SSR01

CTX.SSR02

FRICTION PLATES
250B Forward Friction Plate .............. 90-ON
251B Reverse Friction Plate .............. 90-ON

3
3

CTX.FRP02
CTX.FRP02

3
3
1
1

CTX.STP02
CTX.STP02
CVT.PP01
CVT.PP01

STEEL PLATES
300B
301B
400B
401B

Forward Steel Plate .................. 90-ON


Reverse Steel Plate .................. 90-ON
Forward Pressure Plate ............ 90-ON
Reverse Pressure Plate............ 90-ON

QTY

PART NO

SPRINGS
410B Fwd Clutch Dia Spring .............. 89-ON
411B Rev Clutch Dia Spring .............. 89-ON

GASKETS
100D Pan Gasket CVT....................... 90-ON

YEARS

1
1

CTX.DIA01
CTX.DIA02

1
1

CVT.FIL11
CVT.FIL02

CVT.FIL03

CVT.FIL03

1
1

CVT.FIL03
CVT.FIL04

CTX.BE01

1
1
1
1

CVT.BE03
CTX.BE02
CVT.BE01
CVT.BE02

FILTERS
450D Pan Filter (Rover/Metro) ........... 90-ON
450D Pan Filter (Volvo) ...................... 90-ON
450D Pan Filter (Black Plastic)
(Late Rover 100/216)................ 99-ON
450D Pan Filter (Black Plastic)
(Rover 25/45)............................ 99-ON
450D Pan Filter (Black Plastic)
(MGF) ....................................... 99-ON
450D Pan Filter (New Mini) ................ 00-ON

BEARINGS
650A Bearing Primary (Volvo/Metro).. 90-ON
650A Bearing Primary
(Rov 25/45, MGF & New Mini).. 99-ON
651A Bearing Secondary ................... 90-ON
652A Bearing Pinion .......................... 90-ON
653B Bearing Input Shaft (Needle) .... 90-ON

ELECTRICAL COMPONENTS
700D Inhibitor Switch
(3 Pin Connector)...................... 90-ON
700D Inhibitor Switch
(4 Pin Connector)...................... 90-ON
700D Inhibitor Switch Rover
(Square Connector) .................. 90-ON
NI
Internal Valve Body Loom
(Rover MGF, 25/45) .................. 99-ON
NI
Speed Sensor
(Rover MGF, 25/45) .................. 99-ON
NI
Internal Valve Body Loom
(New Mini)................................. 00-ON
NI
Speed Sensor
(New Mini)................................. 00-ON

CTX.INH01

CTX.INH02

CVT.INH02

CVT.ELE01

CVT.ELE02

CVT.ELE03

CVT.ELE04

CVT.PUM01

1
1
1
1
1
1
1
1
1
1

CVT.PUM02
CTX.TU03
CVT.TU01
CVT.DRU02
CTX.CH01
CVT.DRU06
CTX.SHIM01
CTX.SHIM06
CTX.SHIM02
CTX.SHIM03

HARD PARTS
800A Pump Assembly
(Volvo, Rover Metro,100/216)... 90-ON
800A Pump Assembly
(MGF, 25/45 & New Mini).......... 99-ON
801A Pitot Tube Engine ..................... 90-ON
803A Pitot Tube Primary .................... 90-ON
804A Primary Drum (Rebuilt) ............. 90-ON
805A Drive Belt) ................................. 90-ON
806B Secondary Drum (Rebuilt) ........ 90-ON
808B End Float Shim 1.3mm ............. 89-ON
808B End Float Shim 1.4mm ............. 90-ON
808B End Float Shim 1.5mm ............. 90-ON
808B End Float Shim 1.9mm ............. 90-ON

401

VAN DOORNE CVT (Rover & Volvo)

CONTANTLY VARIABLE FWD (Hydraulic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

HARD PARTS Cont...

808B End Float Shim 2.0mm ............. 90-ON


809A Primary Cylinder Repair
(Requires Old Core).................. 90-ON
812B Damper Plate (Rover)............... 90-ON
812B Damper Plate (Volvo)................ 90-ON
813B Planetary Assembly
(Except New Mini)..................... 90-ON
813B Planetary Assembly
(New Mini)................................. 90-ON
814D Ratio Sensor Fork..................... 90-ON
815D Ratio Sensor Shaft.................... 90-ON
NI
Belt Lubrication Tube ................ 90-ON
NI
Ball Bearing (5.90mm)
(For Primary Sliding Shaft) ....... 90-ON
NI
Ball Bearing (5.90mm)
(For Secondary Sliding Shaft)... 90-ON

PART NO

CTX.SHIM04

1
1
1

CVT.DRU07
CTX.DAM02
CVT.DAM02

CVT.PL01

1
1
1
1

CVT.PL02
CVT.SEN01
CVT.SH01
CTX.TU02

CTX.BALL01

CTX.BALL01

CVT.CAB02

CVT.CAB03

CVT.CAB04

1
1
1
1
1
1
1
1
1
1
1

CTX.TOOL01
CTX.TOOL02
CTX.TOOL03
CTX.TOOL04
CTX.TOOL05
CTX.TOOL06
CTX.TOOL07
CTX.TOOL08
CTX.TOOL10
CTX.TOOL09
CTX.TOOL12

ILL
NO. DESCRIPTION

CABLES
900D Throttle Cable
(Rover Metro/100)..................... 90-ON
900D Throttle Cable
(Volvo 400)................................ 90-ON
900D Throttle Cable
(Rover 216/100)........................ 96-97

SPECIAL ITEMS
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

Oil Pump Remover Tool............ 89-ON


Primary Drum Locking Tool....... 89-ON
Secondary Drum Remover ...... 89-ON
Primary Drum Remover ............ 89-ON
Fwd Clutch Piston Guide .......... 89-ON
Rev Clutch Piston Guide........... 89-ON
Valve Body Alignment Pins ....... 89-ON
Pressure Gauge 60 Bar ............ 89-ON
Pressure Gauge 0-10 Bar......... 89-ON
Secondary Unit Puller ............... 89-ON
Piston Holding Clamp Control... 89-ON

402

YEARS

QTY

PART NO

A
C
403

A
C
Volkswagen / Audi

404

VOLKSWAGEN 010, 087, 089

A
C

3 SPEED FWD (Hydraulic Control)

405

Revision 30/10/2002

VOLKSWAGEN 010, 087, 089


3 SPEED FWD (Hydraulic Control)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

KITS
Kit
Kit
Kit

Kit
Kit
Kit

Kit

Overhaul Kit 010 Inc. Diff Seals


All Transverse (Transtec) .......... 75-92
Overhaul Kit 010
All Transverse (Bryco)............... 75-92
Overhaul Kit 087
Audi 100LS, 4000, 5 Cylinder 5000
Porsche 924, 944 (Transtec) .... 77-92
Overhaul Kit 089
Audi 80, Passat Etc (Transtec) . 77-92
Overhaul Combination Kit
087/089 (Bryco) ........................ 77-92
Overhaul Kit
Transporter & Caravelle............ All

VW010.OHK01

VW010.OHK04

VW010.OHK02

VW010.OHK06

Gasket & Rubber Kit All ............ 75-92

VW010.GSK01

NI
NI
NI

Pan Gasket (Rubber)................ 75-92


Transmission to Differential
Separator Plate Gasket ............ 75-92
Diff Cover Gasket
Transverse Only........................ 75-92
Filter Gasket ............................. 75-92
Transmission To Diff O Ring ..... 75-92

VW010.OHK05

VW010.OHK03

VW010.GAS02

VW010.GAS01

1
1
1

VW010.GAS03
VW010.GAS04
VW010.OR01

Direct (Early)
(104mm ID x 2.00mm x 17/51T)
VW010.STP01
21B Direct (Late)
(132mm OD x 2.00mm x 53T) .. 84-92
23C Forward
(104mm ID x 2.00mm x 17/51T)75-92
25D Low & Reverse
(157mm ID x 2.00mm x 8T) ...... 75-92

NI
NI
NI
NI
NI
NI
NI
NI

VW010.MCS01

VW010.MCS03

Kit
30B
NI
NI
NI
31D
32A

Bush Kit .................................... 75-92


Direct Drum............................... 75-92
Torque Converter Neck............. 75-92
Pump Drive Gear ...................... 75-92
Pinion Shaft .............................. 75-92
Sun Gear .................................. 75-92
Pump Body ............................... 75-92

50B

Intermediate Band .................... 75-92

VW010.MCS02

VW010.MCS09

61B
62C
NI

VW010.MCS08

VW010.MCS04

VW010.MCS07

75E

VW010.MCS05

75E

VW010.SRK01

NI
NI

FRICTION PLATES
20B
20B
22C
24D

Direct (Early)
(120mm OD x 2.20mm x 48T) .. 75-92
Direct (Late)
(127mm OD x 2.25mm x 49T) .. 84-92
Forward
(121mm OD x 1.6mm x 48T) .... 75-92
Low & Reverse
(170MM OD x 1.5mm x 29T) .... 75-92

NI
3-4 VW010.FRP01
4-5 VW010.FRP04

4-5 VW010.STP02

1
1
1
1
1
2
1

VW010.BK01
VW010.BUS03
VW010.BUS01
VW010.BUS05
VW010.BUS05
VW010.BUS02
VW010.BUS04

VW010.BAN01

Filter (Round)............................ 75-92


Filter (Rectangular) ................... 75-92

1
1

VW010.FIL02
VW010.FIL01

Low & Reverse Moulded Piston


Without Bleed Valve.................. 75-82
Low & Reverse Moulded Piston
With Bleed Valve....................... 83-92
Direct Moulded Piston............... 75-92
Forward Moulded Piston........... 75-92
Accumulator Piston
(Plastic With Lip)....................... 75-92

VW010.PIS02

1
1
1

VW010.PIS04
VW010.PIS01
VW010.PIS03

VW010.ACC01

Forward Clutch Diaphragm....... 75-ON

VW010.DIA01

VW010.GOV01

VW010.GOV02

VW010.GOV03

VW010.CWP01

VW010.CWP02

VW010.CWP22

VW010.CWP21

VW010.CWP03

HARD PARTS

SEALING RINGS
Sealing Ring Kit ........................ 75-92

VW010.STP01

SPRINGS & ONE WAY CLUTCHES


70C

75E
Kit

PISTONS

VW010.MCS11
VW010.MCS06

VW010.STP03

FILTERS

60A

BANDS

60A

75-92 4-5

BUSHES

SEALS
Converter Seal.......................... 75-92
Axle Seal (Except 010)
(45mm x 60mm x 8mm)............ 75-92
Axle Seal 010
(36mm x 60mm x 10mm).......... 79-83
Governor
(21mm x 32mm x 7mm) ........... 75-92
Pinion Cover Front 087
(26mm x 40mm x 7mm)............ 75-92
Pinion Cover Front 089
(38mm x 26mm x 6mm)............ 75-92
Pinion Cover Front 010, 090
(30mm x 42mm x 7mm)............ 75-92
Pinion Cover Rear 087
(45mm x 62mm x 7mm)............ 75-92
Pinion Cover Rear 089, 090
(38mm x 54mm x 7mm)............ 75-92
Pinion Cover Rear 010
(38mm x 52mm x 7mm)............ 75-92

PART NO

21B
1

55E
55E
NI
NI

YEARS QTY

STEEL PLATES

GASKETS & RUBBER COMPONENTS


1E
2D

DESCRIPTION

NI

3-5 VW010.FRP02
NI
4-5 VW010.FRP03

Governor Gear
13 Teeth Universal With Pin...... 75-91
Governor Gear
16 Teeth Hollow ........................ 75-91
Governor Gear
16 Teeth Short Shank .............. 83-91
Crown Wheel & Pinion 089
KAS/KAU Diff Codes ................ 77-90
Crown Wheel & Pinion 087
REG,REH,RDQ,ROD Diff Codes
(39/12) ...................................... 77-90
Crown Wheel & Pinion 087
REG,REH,RDQ,ROD Diff Codes
(39/12 Gears Only No Shaft) .... 77-90
Crown Wheel & Pinion 089
KAS/KAU Diff Codes
(Gears Only No Shaft) .............. 77-90
Crown Wheel & Pinion 010
(11T x 38T) ............................... 77-90

TOOLS
NI

410

ATSG Rebuild Manual .............. All

VW010.MAN01

Revision 11/2004

VW 095 & 096

A
C

4 SPEED FWD (Electronic Control)

407

Revision 01/2004

VW 095 & 096

A
C

4 SPEED FWD (Electronic Control)

408

VW 095 & 096

4 SPEED FWD (Electronic Control)


ILL
NO.
Kit
Kit

DESCRIPTION

YEARS QTY

KITS

Overhaul Kit (Transtec)


(Without Pistons) ...................... 90-ON
Overhaul Kit (Precision)
(Without Pistons) ...................... 90-ON

ILL
NO.

PART NO

AG4.OHK01

AG4.OHK05

Pan Gasket .............................. 90-94


Pump Gasket ........................... 90-94
Rear Cover Gasket ................... 90-ON
Side Cover Gasket (Diff)........... 90-ON
Solenoid Gasket ....................... 90-ON

1
1
1
1
7

AD4.GAS01
AG4.GAS02
AD4.GAS03
AD4.GAS04
AG4.GAS07

RUBBER COMPONENTS
110A
NI
NI
NI
111G

Pump O Ring ............................ 90-ON


Oil Cooler to Bolt O Ring ......... 90-ON
Oil Cooler to Case O Ring....... 90-ON
Dipstick Tube O Ring .............. 90-ON
Multi Function O Ring.............. 90-ON

1
2
2
1
1

AR4.OR01
AG4.OR02
AG4.OR03
AG4.OR04
AG4.OR06

SEALS
150A
151G
152G
153G
154G

Converter Seal.......................... 90-ON


Drive Shaft Seal........................ 90-ON
Pinion Seal................................ 90-ON
Selector Shaft Seal ................... 90-ON
Drive Shaft End Plug ................ 90-ON

1
2
1
1
2

AG4.MCS01
VW010.MCS10
AG4.MCS03
AD4.MCS03
AD4.MCS05

Sealing Ring Kit (Transtec) ....... 90-ON


Sealing Ring Kit (Bryco)............ 90-ON
Turbine Shaft ............................ 90-ON
Input Shaft Rear (Small) ........... 90-ON
Input Shaft Rear (Large) ........... 90-ON
Input Shaft Front ....................... 90-ON
Stator Support Rear.................. 90-ON
Stator Support Front ................. 90-ON

1
1
3
1
1
4
1
2

AR4.SRK01
AR4.SRK02
AG4.SSR01
AG4.SSR02
AG4.SSR03
AG4.SSR03
AG4.SSR04
AG4.SSR05

253A 2-4 Brake (B2)


(154mm x 1.60mm x 32T)......... 90-ON
254F Low & Reverse Brake (B1)
(146mm OD x 1.60mm x 50T) .. 90-ON

AR4.FRK01
AR4.FRK02
Kit
550A
551B
552F
553E
560G

AR4.FRP11
AR4.FRP14
AR4.FRP15

4-5 AR4.FRP13

4-5 AR4.STP09
4-5 AR4.STP01
4-6 AR4.STP04
4-6 AR4.STP05
4-6 AR4.STP10
AR AR4.STP02
AR AR4.STP13
AR AR4.STP14
AR AR4.STP15
AR AR4.STP16
AR AR4.STP07
AR AR4.STP08
4-5 AR4.STP03

1
1

AG4.FILKIT01
AG4.FIL01

Piston Kit (5 Pieces) ................. -11/92


Piston Kit (7 Pieces) ................. 11/92K1 Piston ................................. -11/92
K1 Piston ................................. 11/92K1 Damper Piston ................... 11/92K2 Piston ................................. 90-ON
K3 Piston ................................. -11/92
K3 Piston ................................. 11/92K3 Damper Piston ................... 11/92B1 Piston ................................. 90-ON
B2 Piston ................................. 90-ON

1
1
1
1
1
1
1
1
1
1
1

AG4.PISKIT
AG4.PISKIT01
AR4.PIS01
AG4.PIS06
AG4.SPR01
AG4.PIS02
AG4.PIS03
AG4.PIS07
AG4.SPR02
AG4.PIS04
AG4.PIS05

BUSHES & BEARINGS

AR4.FRP11

4-6 AR4.FRP12

4-5 AR4.STP01

PISTONS
NI
NI
170C
171C
172C
173B
174D
175D
176D
177F
178A

FRICTION PLATES
NI
Friction Kit (96mm E3 Clutch) . 90-ON
1
NI
Friction Kit (104mm E3 Clutch) 90-ON
1
250C Forward Clutch (K1)
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5
251B Direct Clutch (K2)
(122mm OD x 1.60mm x 24T) .. 90-ON 4-5
252D 3-4 Clutch (K3)
(96mm OD x 1.60mm x 22T) .... 90-ON 4-6
252D 3-4 Clutch (K3)
(104mm OD x 1.60mm x 22T).............90-ON 6

PART NO

FILTERS
NI
Filter Kit..................................... 90-ON
450G Filter.......................................... 90-ON

SEALING RINGS
Kit
Kit
200D
201C
202C
203C
204A
205A

YEARS QTY

STEEL PLATES

300C Forward Clutch (K1)


(104MM ID x 2.00mm x 32T) .... 90-93
300C Forward Clutch (K1)
(104MM ID x 1.50mm x 32T) .... 94-ON
301B Direct Clutch (K2)
(104mm ID x 2.00mm x 32T) .... 90-ON
302D 3-4 Clutch (K3)
(72mm ID x 2.00mm x 26T) ...... 90-ON
302D 3-4 Clutch (K3)
(72mm ID x 1.60mm x 28T) ...... 90-ON
302D 3-4 Clutch (K3)
(72mm ID x 2.00mm x 28T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.00mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.15mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.40mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.66mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 3.00mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 3.50mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 3.75mm x 3T) ...... 90-ON
304F Low & Reverse Brake (B1)
(129mm ID x 2.00mm x 12T) .... 90-ON

GASKETS
100G
101A
NI
103G
NI

DESCRIPTION

Bush Kit (7 Pieces) ................... 90-ON


Pump Bush ............................... 90-ON
Bush K2 Drum ......................... 90-ON
Bush Planetary to O.Shaft ....... 90-ON
Bush K3 Drum to Hub ............. 90-ON
Pinion Bearing .......................... 90-ON

1
1
1
1
1
1

AG4.BK01
AG4.BUS01
AG4.BUS02
AG4.BUS03
AG4.BUS04
AG4.BE01

SPRINGS & CIRCLIPS


400F B1 Brake Diaphragm Spring ... 90-ON
420C Circlip K1 Clutch Retaining
(2.00mm) .................................. 90-ON

409

AG4.DIA01

AG4.CIR01

VW 095 & 096

4 SPEED FWD (Electronic Control)


ILL
NO.

DESCRIPTION

YEARS QTY

THRUST WASHERS

600B Thrust Washer K1 to K2


(1.00mm Brown Plastic)............ 90-ON
600B Thrust Washer K1 to K2
(1.20mm Green Plastic)............ 90-ON
600B Thrust Washer K1 to K2
(1.40mm Natural Plastic) .......... 90-ON
600B Thrust Washer K1 to K2
(1.60mm Black Plastic) ............. 90-ON
600B Thrust Washer K1 to K2
(1.80mm Grey Plastic) .............. 90-ON
601A Tthrust Washer
(Pump Stator to K2) ................ 90-ON

PART NO

AG4.THW01

AG4.THW02

AG4.THW03

AG4.THW04

AG4.THW05

AR4.THW01

AR4.RET01

AG4.RET01

4
1

AG4.RET02
AG4.PLU02

ILL
NO.
NI
NI
NI
NI
NI
NI

SUNDRY PARTS
900C K1 Clutch Support Ring
(Plastic 4 per Trans Wide) ....... -11/92
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 11/92900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 11/92NI
Plastic Valve Body Plug Kit....... 90-ON

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 90-ON
701G Multi Function Switch
(Rectangular Connector) .......... 90-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 90-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 90-ON
702G Speed Sensor ........................... 90-ON
NI
Pressure Solenoid .................... 90-ON
NI
Shift Solenoid............................ 90-ON

AG4.ELE01

AG4.ELE05

AG4.ELE06

1
AR
1
6

AG4.ELE06
AG4.ELE11
AG4.SOL01
AG4.SOL02

VALVE BODY PARTS


Kit
NI

Shift Valve End Plug Kit


(Sonnax, Replaces OEM) ......... 90-ON
Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON

AG4.PLU02

AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 11/92351C Pressure Plate K1 Top............. 90-ON
352G Conical Drive Shaft Washer
(Brass) ...................................... 90-ON
801B 'K2' Clutch Drum Assy
Exchange.................................. 90-ON
802C 'K1' Clutch Drum Assy Exchange
(Early Single Piston Type) ........ 90-ON
802C 'K1' Clutch Drum Assy Exchange
(Late Double Piston Type) ........ L92-ON

1
1

AG4.PP01
AR4.PP01

AD4.THW03

AG4.DRU08

AG4.DRU03

AG4.DRU06

410

DESCRIPTION

YEARS QTY

SPECIAL ITEMS

Pinion Bearing Cap Remover ... 90-ON


Valve Body Conducting Foil Remover
(For Changing V. Body Loom) .. 90-ON
ATSG Rebuild Manual .............. 90-ON
Transonline Tech Manual.......... 90-ON
Sonnax Valve Body Reamer Kit 90-ON
VAG 1924 Transmissio Filling Tool

PART NO

AG4.TOOL01
AG4.TOOL02
AG4.MAN01
AG4.MAN03
AG4.TOOL03
TOOL.71

VW 097

A
C

4 SPEED IN LINE FWD (Electronic Control)

411

Revision 01/2004

VW 097

A
C

4 SPEED IN LINE FWD (Electronic Control)

412

VW 097

4 SPEED IN LINE FWD (Electronic Control)


ILL
NO.
Kit
Kit

DESCRIPTION

YEARS QTY

KITS

Overhaul Kit (Transtec)


(Without Pistons) ...................... 90-ON
Overhaul Kit (Precision)
(Without Pistons) ...................... 90-ON

PART NO

AG4.OHK02

AG4.OHK06

GASKETS
100G Pan Gasket .............................. 90-94
101A Pump Gasket ........................... 90-94
NI
Solenoid Gasket ....................... 90-ON

1
1
7

AG4.GAS01
AG4.GAS02
AG4.GAS07

RUBBER COMPONENTS
110A
111G
NI
NI
NI
113G

Pump O Ring........................... 90-ON


Side Cover O Ring .................. 90-ON
Oil Cooler to Bolt O Ring ......... 90-ON
Oil Cooler to Case O Ring....... 90-ON
Dipstick Tube O Ring .............. 90-ON
Multi Function O Ring.............. 90-ON

1
1
2
2
1
1

AR4.OR01
AR4.OR01
AG4.OR02
AG4.OR03
AG4.OR04
AG4.OR06

SEALS
150A
151G
152G
153G
NI
155G
156G
157G

Converter Seal.......................... 90-ON


Drive Shaft Seal L/H ................. 90-ON
Drive Shaft Seal R/H................. 90-ON
Pinion Seal................................ 90-ON
Selector Shaft Seal ................... 90-ON
End Sealing Cap (Large) .......... 90-ON
End Sealing Cap (Small) .......... 90-ON
Drive Shaft End Plug ................ 90-ON

1
1
1
1
2
2
1
2

AG4.MCS01
AG4.MCS06
AG4.MCS07
AG4.MCS04
AD4.MCS03
AR4.CAP01
AR4.CAP02
AD4.MCS05

1
1
3
1
1
4
1
2

AR4.SRK01
AR4.SRK02
AG4.SSR01
AG4.SSR02
AG4.SSR03
AG4.SSR03
AG4.SSR04
AG4.SSR05

1
1

AR4.FRK01
AR4.FRK02

ILL
NO.

Sealing Ring Kit (Transtec) ....... 90-ON


Sealing Ring Kit (Bryco)............ 90-ON
Turbine Shaft ............................ 90-ON
Input Shaft Rear (Small) ........... 90-ON
Input Shaft Rear (Large) ........... 90-ON
Input Shaft Front ....................... 90-ON
Stator Support Rear.................. 90-ON
Stator Support Front ................. 90-ON

PART NO

4-5 AR4.STP01
4-5 AR4.STP09
4-5 AR4.STP01
4-6 AR4.STP04
4-6 AR4.STP05
4-6 AR4.STP10
AR AR4.STP02
AR AR4.STP13
AR AR4.STP14
AR AR4.STP15
AR AR4.STP16
AR AR4.STP07
AR AR4.STP08
4-5 AR4.STP03

FILTERS
NI
Filter Kit..................................... 90-ON
450G Filter.......................................... 90-ON

1
1

AG4.FILKIT02
AG4.FIL01

1
1
1
1
1
1
1
1
1
1
1

AG4.PISKIT
AG4.PISKIT01
AR4.PIS01
AG4.PIS06
AG4.SPR01
AG4.PIS02
AG4.PIS03
AG4.PIS07
AG4.SPR02
AG4.PIS04
AG4.PIS05

PISTONS

FRICTION PLATES
NI
Friction Kit (96mm E3 Clutch) . 90-ON
NI
Friction Kit (104mm E3 Clutch) 90-ON
250C Forward Clutch (K1)
(122mm OD x 1.60mm x 24T) .. 90-ON
251B Direct Clutch (K2)
(122mm OD x 1.60mm x 24T) .. 90-ON
252D 3-4 Clutch (K3)
(96mm OD x 1.60mm x 22T) .... 90-ON
252D 3-4 Clutch (K3)
(104mm OD x 1.60mm x 22T) .. 90-ON
253A 2-4 Brake (B2)
(154mm x 1.60mm x 32T)......... 90-ON
254F Low & Reverse Brake (B1)
(146mm OD x 1.60mm x 50T) .. 90-ON

YEARS QTY

STEEL PLATES

300C Forward Clutch (K1)


(104MM ID x 2.00mm x 32T) .... 90-93
300C Forward Clutch (K1)
(104MM ID x 1.50mm x 32T) .... 94-ON
301B Direct Clutch (K2)
(104mm ID x 2.00mm x 32T) .... 90-ON
302D 3-4 Clutch (K3)
(72mm ID x 2.00mm x 26T) ...... 90-ON
302D 3-4 Clutch (K3)
(72mm ID x 1.60mm x 28T) ...... 90-ON
302D 3-4 Clutch (K3)
(72mm ID x 2.00mm x 28T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.00mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.15mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.40mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.66mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 3.00mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 3.50mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 3.75mm x 3T) ...... 90-ON
304F Low & Reverse Brake (B1)
(129mm ID x 2.00mm x 12T) .... 90-ON

SEALING RINGS
Kit
Kit
200D
201C
202C
203C
204A
205A

DESCRIPTION

4-5 AR4.FRP11
4-5 AR4.FRP11
4-6 AR4.FRP14
6

NI
NI
170C
171C
172C
173B
174D
175D
176D
177F
178A

BUSHES & BEARINGS


Kit
550A
551B
552F
553E
560G

AR4.FRP15

4-6 AR4.FRP12
4-5 AR4.FRP13

Piston Kit (5 Pieces) ................. -01/93


Piston Kit (7 Pieces) ................. 01/93K1 Piston ................................. -01/93
K1 Piston ................................. 01/93K1 Damper Piston ................... 01/93K2 Piston ................................. 90-ON
K3 Piston ................................. -01/93
K3 Piston ................................. 01/93K3 Damper Piston ................... 01/93B1 Piston ................................. 90-ON
B2 Piston ................................. 90-ON

Bush Kit (7 Pieces) ................... 90-ON


Pump Bush ............................... 90-ON
Bush K2 Drum ......................... 90-ON
Bush Planetary to O.Shaft ....... 90-ON
Bush K3 Drum to Hub ............. 90-ON
Pinion Bearing .......................... 90-ON

1
1
1
1
1
1

AG4.BK01
AG4.BUS01
AG4.BUS02
AG4.BUS03
AG4.BUS04
AG4.BE01

SPRINGS & CIRCLIPS


400F B1 Brake Diaphragm Spring ... 90-ON
420C Circlip K1 Clutch Retaining
(2.00mm) .................................. 90-ON

413

AG4.DIA01

AG4.CIR01

VW 097

4 SPEED IN LINE FWD (Electronic Control)


ILL
NO.

DESCRIPTION

YEARS QTY

THRUST WASHERS

600B Thrust Washer K1 to K2


(1.00mm Brown Plastic)............ 90-ON
600B Thrust Washer K1 to K2
(1.20mm Green Plastic)............ 90-ON
600B Thrust Washer K1 to K2
(1.40mm Natural Plastic) .......... 90-ON
600B Thrust Washer K1 to K2
(1.60mm Black Plastic) ............. 90-ON
600B Thrust Washer K1 to K2
(1.80mm Grey Plastic) .............. 90-ON
601A Tthrust Washer
(Pump Stator to K2) ................ 90-ON

PART NO

AG4.THW01

AG4.THW02

AG4.THW03

AG4.THW04

AG4.THW05

AR4.THW01

AR4.RET01

AG4.RET01

4
1

AG4.RET02
AG4.PLU02

ILL
NO.
NI
NI
NI
NI
NI

SUNDRY PARTS
900C K1 Clutch Support Ring
(Plastic 4 per Trans Wide) ....... -01/93
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 01/93900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 01/93NI
Plastic Valve Body Plug Kit....... 90-ON

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 90-ON
701G Multi Function Switch
(Rectangular Connector) .......... 90-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 90-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 90-ON
702G Speed Sensor ........................... 90-ON
NI
Pressure Solenoid .................... 90-ON
NI
Shift Solenoid............................ 90-ON

AG4.ELE03

AG4.ELE05

AG4.ELE06

1
AR
1
6

AG4.ELE06
AG4.ELE11
AG4.SOL01
AG4.SOL02

VALVE BODY PARTS


Kit
NI

Shift Valve End Plug Kit


(Sonnax, Replaces OEM) ......... 90-ON
Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON

AG4.PLU02

AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 11/92351C Pressure Plate K1 Top............. 90-ON
801B 'K2' Clutch Drum Assy
Exchange.................................. 90-ON
802C 'K1' Clutch Drum Assy Exchange
(Early Single Piston Type) ........ 90-ON
802C 'K1' Clutch Drum Assy Exchange
(Late Double Piston Type) ........ L92-ON

1
1

AG4.PP01
AR4.PP01

AG4.DRU08

AG4.DRU03

AG4.DRU06

414

DESCRIPTION

YEARS QTY

SPECIAL ITEMS

Valve Body Conducting Foil Remover


(For Changing V. Body Loom) .. 90-ON
ATSG Rebuild Manual .............. 90-ON
Transonline Tech Manual.......... 90-ON
Sonnax Valve Body Reamer Kit 90-ON
VAG 1924 Transmissio Filling Tool

PART NO

AG4.TOOL02
AG4.MAN01
AG4.MAN03
AG4.TOOL03
TOOL.71

VW 098

A
C

4 SPEED FWD (Electronic Control)

415

Revision 01/2004

VW 098

A
C

4 SPEED FWD (Electronic Control)

416

VW 098

4 SPEED FWD (Electronic Control)


ILL
NO.
Kit
Kit

DESCRIPTION

YEARS QTY

KITS

Overhaul Kit (Transtec)


(Without Pistons) ...................... 90-ON
Overhaul Kit (Precision)
(Without Pistons) ...................... 90-ON

PART NO

AG4.OHK03

AG4.OHK08

GASKETS
100G
101A
NI
103G
NI

Pan Gasket .............................. 90-94


Pump Gasket ........................... 90-94
Rear Cover Gasket ................... 90-ON
Side Cover Gasket (Diff)........... 90-ON
Solenoid Gasket ....................... 90-ON

1
1
1
1
7

AD4.GAS05
AG4.GAS02
AD4.GAS11
AD4.GAS04
AG4.GAS07

RUBBER COMPONENTS
110A
NI
NI
NI
111G

Pump O Ring ............................ 90-ON


Oil Cooler to Bolt O Ring ......... 90-ON
Oil Cooler to Case O Ring....... 90-ON
Dipstick Tube O Ring .............. 90-ON
Multi Function O Ring.............. 90-ON

1
2
2
1
1

AR4.OR01
AG4.OR02
AG4.OR03
AG4.OR04
AG4.OR06

SEALS
150A
151G
152G
153G

Converter Seal.......................... 90-ON


Drive Shaft Seal........................ 90-ON
Pinion Seal................................ 90-ON
Selector Shaft Seal ................... 90-ON

1
2
1
1

AG4.MCS01
VW010.MCS03
AG4.MCS05
AD4.MCS03

ILL
NO.

Sealing Ring Kit (Transtec) ....... 90-ON


Sealing Ring Kit (Bryco)............ 90-ON
Turbine Shaft ............................ 90-ON
Input Shaft Rear (Small) ........... 90-ON
Input Shaft Rear (Large) ........... 90-ON
Input Shaft Front ....................... 90-ON
Stator Support Rear.................. 90-ON
Stator Support Front ................. 90-ON

1
1
3
1
1
4
1
2

AR4.SRK01
AR4.SRK02
AG4.SSR01
AG4.SSR02
AG4.SSR03
AG4.SSR03
AG4.SSR04
AG4.SSR05

1
1

AR4.FRK01
AR4.FRK02

FRICTION PLATES
NI
Friction Kit (96mm E3 Clutch) . 90-ON
NI
Friction Kit (104mm E3 Clutch) 90-ON
250C Forward Clutch (K1)
(122mm OD x 1.60mm x 24T) .. 90-ON
251B Direct Clutch (K2)
(122mm OD x 1.60mm x 24T) .. 90-ON
252D 3-4 Clutch (K3)
(96mm OD x 1.60mm x 22T) .... 90-ON
252D 3-4 Clutch (K3)
(104mm OD x 1.60mm x 22T) .. 90-ON
253A 2-4 Brake (B2)
(154mm x 1.60mm x 32T)......... 90-ON
254F Low & Reverse Brake (B1)
(146mm OD x 1.60mm x 50T) .. 90-ON

4-5 AR4.FRP11
4-5 AR4.FRP11
4-6 AR4.FRP14
6

AR4.FRP15

PART NO

4-5 AR4.STP01
4-5 AR4.STP09
4-5 AR4.STP01
4-6 AR4.STP04
4-6 AR4.STP05
4-6 AR4.STP10
AR AR4.STP02
AR AR4.STP13
AR AR4.STP14
AR AR4.STP15
AR AR4.STP16
AR AR4.STP07
AR AR4.STP08
4-5 AR4.STP03

FILTERS
NI
Filter Kit..................................... 90-ON
450G Filter.......................................... 90-ON

1
1

AG4.FILKIT03
AG4.FIL01

1
1
1
1
1
1
1
1
1
1
1

AG4.PISKIT
AG4.PISKIT01
AR4.PIS01
AG4.PIS06
AG4.SPR01
AG4.PIS02
AG4.PIS03
AG4.PIS07
AG4.SPR02
AG4.PIS04
AG4.PIS05

PISTONS
NI
NI
170C
171C
172C
173B
174D
175D
176D
177F
178A

Piston Kit (5 Pieces) ................. -11/92


Piston Kit (7 Pieces) ................. 11/92K1 Piston ................................. -11/92
K1 Piston ................................. 11/92K1 Damper Piston ................... 11/92K2 Piston ................................. 90-ON
K3 Piston ................................. -11/92
K3 Piston ................................. 11/92K3 Damper Piston ................... 11/92B1 Piston ................................. 90-ON
B2 Piston ................................. 90-ON

BUSHES & BEARINGS


Kit
550A
551B
552F
553E
560G

Bush Kit (7 Pieces) ................... 90-ON


Pump Bush ............................... 90-ON
Bush K2 Drum ......................... 90-ON
Bush Planetary to O.Shaft ....... 90-ON
Bush K3 Drum to Hub ............. 90-ON
Pinion Bearing .......................... 90-ON

1
1
1
1
1
1

AG4.BK01
AG4.BUS01
AG4.BUS02
AG4.BUS03
AG4.BUS04
AG4.BE02

SPRINGS & CIRCLIPS

4-6 AR4.FRP12
4-5 AR4.FRP13

YEARS QTY

STEEL PLATES

300C Forward Clutch (K1)


(104MM ID x 2.00mm x 32T) .... 90-93
300C Forward Clutch (K1)
(104MM ID x 1.50mm x 32T) .... 94-ON
301B Direct Clutch (K2)
(104mm ID x 2.00mm x 32T) .... 90-ON
302D 3-4 Clutch (K3)
(72mm ID x 2.00mm x 26T) ...... 90-ON
302D 3-4 Clutch (K3)
(72mm ID x 1.60mm x 28T) ...... 90-ON
302D 3-4 Clutch (K3)
(72mm ID x 2.00mm x 28T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.00mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.15mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.40mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.66mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 3.00mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 3.50mm x 3T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 3.75mm x 3T) ...... 90-ON
304F Low & Reverse Brake (B1)
(129mm ID x 2.00mm x 12T) .... 90-ON

SEALING RINGS
Kit
Kit
200D
201C
202C
203C
204A
205A

DESCRIPTION

400F B1 Brake Diaphragm Spring ... 90-ON


420C Circlip K1 Clutch Retaining
(2.00mm) .................................. 90-ON

417

AG4.DIA01

AG4.CIR01

VW 098

4 SPEED FWD (Electronic Control)


ILL
NO.

DESCRIPTION

YEARS QTY

THRUST WASHERS

600B Thrust Washer K1 to K2


(1.00mm Brown Plastic)............ 90-ON
600B Thrust Washer K1 to K2
(1.20mm Green Plastic)............ 90-ON
600B Thrust Washer K1 to K2
(1.40mm Natural Plastic) .......... 90-ON
600B Thrust Washer K1 to K2
(1.60mm Black Plastic) ............. 90-ON
600B Thrust Washer K1 to K2
(1.80mm Grey Plastic) .............. 90-ON
601A Tthrust Washer
(Pump Stator to K2) ................ 90-ON

PART NO

AG4.THW01

AG4.THW02

AG4.THW03

AG4.THW04

AG4.THW05

AR4.THW01

AR4.RET01

AG4.RET01

4
1

AG4.RET02
AG4.PLU02

ILL
NO.
NI
NI
NI
NI
NI
NI

SUNDRY PARTS
900C K1 Clutch Support Ring
(Plastic 4 per Trans Wide) ....... -11/92
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 11/92900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 11/92NI
Plastic Valve Body Plug Kit....... 90-ON

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 90-ON
701G Multi Function Switch
(Rectangular Connector) .......... 90-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 90-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 90-ON
702G Speed Sensor ........................... 90-ON
NI
Pressure Solenoid .................... 90-ON
NI
Shift Solenoid............................ 90-ON

AG4.ELE04

AG4.ELE05

AG4.ELE06

1
AR
1
6

AG4.ELE06
AG4.ELE11
AG4.SOL01
AG4.SOL02

VALVE BODY PARTS


Kit
NI

Shift Valve End Plug Kit


(Sonnax, Replaces OEM) ......... 90-ON
Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON

AG4.PLU02

AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 11/92351C Pressure Plate K1 Top............. 90-ON
352G Conical Drive Shaft Washer
(Brass) ...................................... 90-ON
801B 'K2' Clutch Drum Assy
Exchange.................................. 90-ON
802C 'K1' Clutch Drum Assy Exchange
(Early Single Piston Type) ........ 90-ON
802C 'K1' Clutch Drum Assy Exchange
(Late Double Piston Type) ........ L92-ON

1
1

AG4.PP01
AR4.PP01

AD4.THW03

AG4.DRU08

AG4.DRU03

AG4.DRU06

418

DESCRIPTION

YEARS QTY

SPECIAL ITEMS

Pinion Bearing Cap Remover ... 90-ON


Valve Body Conducting Foil Remover
(For Changing V. Body Loom) .. 90-ON
ATSG Rebuild Manual .............. 90-ON
Transonline Tech Manual.......... 90-ON
Sonnax Valve Body Reamer Kit 90-ON
VAG 1924 Transmissio Filling Tool

PART NO

AG4.TOOL01
AG4.TOOL02
AG4.MAN01
AG4.MAN03
AG4.TOOL03
TOOL.71

VW 01M

A
C

4 SPEED FWD (Electronic Control) With LU Converter

419

Revision 01/2004

VW 01M

A
C

4 SPEED FWD (Electronic Control) With LU Converter

420

VW 01M

4 SPEED FWD (Electronic Control) With LU Converter


ILL
NO.
Kit
Kit

DESCRIPTION

YEARS QTY

KITS

Overhaul Kit (Transtec)


(Without Pistons) ...................... 95-ON
Overhaul Kit (Precision)
(Without Pistons) ...................... 95-ON

PART NO

AG4.OHK01

AG4.OHK05

GASKETS
100G
101A
NI
103G
NI

Pan Gasket .............................. 95-ON


Pump Gasket ........................... 95-ON
Rear Cover Gasket ................... 95-ON
Side Cover Gasket (Diff)........... 95-ON
Solenoid Gasket ....................... 95-ON

1
1
1
1
7

AD4.GAS01
AG4.GAS03
AD4.GAS03
AD4.GAS04
AG4.GAS07

RUBBER COMPONENTS
110A
NI
NI
NI
112D
111G

Pump O Ring ............................ 95-ON


Oil Cooler to Bolt O Ring ......... 95-ON
Oil Cooler to Case O Ring....... 95-ON
Dipstick Tube O Ring .............. 95-ON
E1 to E3 O Ring ................... 95-ON
Multi Function O Ring.............. 90-ON

1
2
2
1
1
1

AR4.OR01
AG4.OR02
AG4.OR03
AG4.OR04
AG4.OR05
AG4.OR06

SEALS
150A
151G
152G
153G
154G

Converter Seal.......................... 95-ON


Drive Shaft Seal........................ 95-ON
Pinion Seal................................ 95-ON
Selector Shaft Seal ................... 95-ON
Drive Shaft End Plug ................ 95-ON

1
2
1
1
2

AG4.MCS01
VW010.MCS10
AG4.MCS03
AD4.MCS03
AD4.MCS05

ILL
NO.

DESCRIPTION

YEARS QTY

STEEL PLATES

300C Forward Clutch (K1)


(104MM ID x 1.50mm x 32T) .... 95-ON
301B Direct Clutch (K2)
(104mm ID x 2.00mm x 32T) .... 95-ON
302D 3-4 Clutch (K3)
(72mm ID x 1.60mm x 28T) ...... 95-ON
302D 3-4 Clutch (K3)
(72mm ID x 2.00mm x 28T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.00mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 2.15mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 2.40mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 2.66mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 3.00mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 3.50mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 3.75mm x 3T) ...... 95-ON
304F Low & Reverse Brake (B1)
(129mm ID x 2.00mm x 12T) .... 95-ON
304F Low & Reverse Brake (B1)
(129mm ID x 1.40mm x 12T) .... 96-ON

PART NO

4-5 AR4.STP09
4-5 AR4.STP01
4-6 AR4.STP05
4-6 AR4.STP10
AR AR4.STP02
AR AR4.STP13
AR AR4.STP14
AR AR4.STP15
AR AR4.STP16
AR AR4.STP07
AR AR4.STP08
4-5 AR4.STP03
4-5 AR4.STP11

FILTERS
NI
Filter Kit..................................... 95-ON
450G Filter.......................................... 95-ON

1
1

AG4.FILKIT04
AG4.FIL03

1
1
1
1
1
1
1
1

AG4.PISKIT01
AG4.PIS06
AG4.SPR01
AG4.PIS02
AG4.PIS07
AG4.SPR02
AG4.PIS04
AG4.PIS05

PISTONS
SEALING RINGS
Kit
Kit
200D
204A
205A

Sealing Ring Kit (Transtec) ....... 95-ON


Sealing Ring Kit (Bryco)............ 95-ON
Input Shaft ................................ 95-ON
Stator Support Rear.................. 95-ON
Stator Support Front ................. 95-ON

1
1
3
1
2

AR4.SRK01
AR4.SRK02
AG4.SSR01
AG4.SSR04
AG4.SSR05

NI
171C
172C
173B
175D
176D
177F
178A

Piston Kit (7 Pieces) ................. 95-ON


K1 Piston ................................. 95-ON
K1 Damper Piston ................... 95-ON
K2 Piston ................................. 95-ON
K3 Piston ................................. 95-ON
K3 Damper Piston ................... 95-ON
B1 Piston ................................. 95-ON
B2 Piston ................................. 95-ON

BUSHES & BEARINGS


FRICTION PLATES
NI
Friction Kit (104mm E3 Clutch) 95-ON
250C Forward Clutch (K1)
(122mm OD x 1.60mm x 24T) .. 95-ON
251B Direct Clutch (K2)
(122mm OD x 1.60mm x 24T) .. 95-ON
252D 3-4 Clutch (K3)
(104mm OD x 1.60mm x 22T) .. 95-ON
253A 2-4 Brake (B2)
(154mm x 1.60mm x 32T)......... 95-ON
254F Low & Reverse Brake (B1)
(146mm OD x 1.60mm x 50T) .. 95-ON
254F Low & Rev Brake (B1)Grooved
(146mm OD x 1.60mm x 50T) .. 97-ON
NI
Transonline Tech Manual.......... 90-ON

AR4.FRK02

4-5 AR4.FRP11
4-5 AR4.FRP11
6

Kit
550A
551B
552F
553E
560G

4-5 AR4.FRP13

1
1
1
1
1
1

AG4.BK01
AG4.BUS01
AG4.BUS02
AG4.BUS03
AG4.BUS04
AG4.BE01

SPRINGS & CIRCLIPS

AR4.FRP15

4-6 AR4.FRP12

Bush Kit (7 Pieces) ................... 90-ON


Pump Bush ............................... 90-ON
Bush K2 Drum ......................... 90-ON
Bush Planetary to O.Shaft ....... 90-ON
Bush K3 Drum to Hub ............. 90-ON
Pinion Bearing .......................... 90-ON

400F B1 Brake Diaphragm Spring ... 90-ON


420C Circlip K1 Clutch Retaining
(2.00mm) .................................. 90-ON

4-5 AR4.FRP16
AG4.MAN03

421

AG4.DIA01

AG4.CIR01

VW 01M

4 SPEED FWD (Electronic Control) With LU Converter


ILL
NO.

DESCRIPTION

YEARS QTY

THRUST WASHERS

600B Thrust Washer K1 to K2


(1.00mm Brown Plastic)............ 95-ON
600B Thrust Washer K1 to K2
(1.20mm Green Plastic)............ 95-ON
600B Thrust Washer K1 to K2
(1.40mm Natural Plastic) .......... 95-ON
600B Thrust Washer K1 to K2
(1.60mm Black Plastic) ............. 95-ON
600B Thrust Washer K1 to K2
(1.80mm Grey Plastic) .............. 95-ON
601A Tthrust Washer
(Pump Stator to K2) ................ 95-ON

PART NO

AG4.THW01

AG4.THW02

AG4.THW03

AG4.THW04

AG4.THW05

AR4.THW01

AG4.RET01

4
1

AG4.RET02
AG4.PLU02

ILL
NO.
NI
NI
NI
NI
NI
NI
NI

SUNDRY PARTS
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 95-ON
900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 95-ON
NI
Plastic Valve Body Plug Kit....... 90-ON

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 95-ON
701G Multi Function Switch
(Rectangular Connector) .......... 95-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 95-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 95-ON
702G Speed Sensor ........................... 95-ON
NI
Pressure Solenoid .................... 95-ON
NI
Shift Solenoid............................ 95-ON

AG4.ELE02

AG4.ELE05

AG4.ELE06

1
AR
1
6

AG4.ELE06
AG4.ELE11
AG4.SOL01
AG4.SOL02

VALVE BODY PARTS


Kit
NI

Shift Valve End Plug Kit


(Sonnax, Replaces OEM) ......... 90-ON
Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON

AG4.PLU02

AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 95-ON
351C Pressure Plate K1 Top............. 95-ON
352G Conical Drive Shaft Washer
(Brass) ...................................... 95-ON
801B 'K2' Clutch Drum Assy
Exchange.................................. 95-ON
802C 'K1' Clutch Drum Assy
Exchange.................................. 95-ON
803D 'K3' Clutch Drum Assy Exchange
(5 Plate Unit)............................. 95-ON
803D 'K3' Clutch Drum Assy Exchange
(6 Plate Unit)............................. 95-ON

1
1

AG4.PP01
AR4.PP01

AD4.THW03

AG4.DRU08

AG4.DRU02

AG4.DRU01

AG4.DRU07

422

DESCRIPTION

YEARS QTY

SPECIAL ITEMS

Torque Converter Lock Up


Boost Valve Kit (Sonnax)
(Cures Stall in drive condition).. 95-ON
Pinion Bearing Cap Remover ... 95-ON
Valve Body Conducting Foil Remover
(For Changing V. Body Loom) .. 95-ON
Transonline Tech Manual.......... 90-ON
Sonnax Valve Body Reamer Kit 90-ON
VAG 1924 Transmissio Filling Tool
01M ATSG Diagnostic Guide ....

PART NO

AG4.VA01
AG4.TOOL01
AG4.TOOL02
AG4.MAN03
AG4.TOOL03
TOOL.71
AG4.MAN02

VW 01N

A
C

4 SPEED IN LINE FWD (Electronic Control) With LU Converter

423

Revision 01/2004

VW 01N

A
C

4 SPEED IN LINE FWD (Electronic Control) With LU Converter

424

VW 01N

4 SPEED IN LINE FWD (Electronic Control) With LU Converter


ILL
NO.
Kit
Kit

DESCRIPTION

YEARS QTY

KITS

Overhaul Kit (Transtec)


(Without Pistons) ...................... 95-ON
Overhaul Kit (Precision)
(Without Pistons) ...................... 95-ON

PART NO

AG4.OHK02

AG4.OHK07

GASKETS
100G Pan Gasket .............................. 95-ON
101A Pump Gasket ........................... 95-ON
NI
Solenoid Gasket ....................... 95-ON

1
1
7

AG4.GAS01
AG4.GAS03
AG4.GAS07

RUBBER COMPONENTS
110A
111G
NI
NI
NI
112D
113G

Pump O Ring ............................ 95-ON


Side Cover O Ring .................. 95-ON
Oil Cooler to Bolt O Ring ......... 95-ON
Oil Cooler to Case O Ring....... 95-ON
Dipstick Tube O Ring .............. 95-ON
E1 to E3 O Ring ................... 95-ON
Multi Function O Ring.............. 90-ON

1
1
2
2
1
1
1

AR4.OR01
AR4.OR01
AG4.OR02
AG4.OR03
AG4.OR04
AG4.OR05
AG4.OR06

SEALS
150A
151G
152G
153G
154G
155G
156G
157G

Converter Seal.......................... 95-ON


Drive Shaft Seal........................ 95-ON
Pinion Seal................................ 95-ON
Selector Shaft Seal ................... 95-ON
Drive Shaft End Plug ................ 95-ON
End Sealing Cap (Large) .......... 95-ON
End Sealing Cap (Small) .......... 95-ON
Drive Shaft End Plug ................ 95-ON

1
2
1
1
2
2
1
1

AG4.MCS01
VW010.MCS10
AG4.MCS03
AD4.MCS03
AD4.MCS05
AR4.CAP01
AR4.CAP02
AD4.MCS05

1
1
3
1
2

AR4.SRK01
AR4.SRK02
AG4.SSR01
AG4.SSR04
AG4.SSR05

SEALING RINGS
Kit
Kit
200D
204A
205A

Sealing Ring Kit (Transtec) ....... 95-ON


Sealing Ring Kit (Bryco)............ 95-ON
Input Shaft ................................ 95-ON
Stator Support Rear.................. 95-ON
Stator Support Front ................. 95-ON

FRICTION PLATES
NI
Friction Kit (104mm E3 Clutch) 95-ON
250C Forward Clutch (K1)
(122mm OD x 1.60mm x 24T) .. 95-ON
251B Direct Clutch (K2)
(122mm OD x 1.60mm x 24T) .. 95-ON
252D 3-4 Clutch (K3)
(104mm OD x 1.60mm x 22T) .. 95-ON
253A 2-4 Brake (B2)
(154mm x 1.60mm x 32T)......... 95-ON
254F Low & Reverse Brake (B1)
(146mm OD x 1.60mm x 50T) .. 95-ON
254F Low & Rev Brake (B1)Grooved
(146mm OD x 1.60mm x 50T) .. 97-ON

AR4.FRK02

4-5 AR4.FRP11

ILL
NO.

AR4.FRP15

4-6 AR4.FRP12

YEARS QTY

STEEL PLATES

300C Forward Clutch (K1)


(104MM ID x 1.50mm x 32T) .... 95-ON
301B Direct Clutch (K2)
(104mm ID x 2.00mm x 32T) .... 95-ON
302D 3-4 Clutch (K3)
(72mm ID x 1.60mm x 28T) ...... 95-ON
302D 3-4 Clutch (K3)
(72mm ID x 2.00mm x 28T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.00mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 2.15mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 2.40mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 2.66mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 3.00mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 3.50mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 3.75mm x 3T) ...... 95-ON
304F Low & Reverse Brake (B1)
(129mm ID x 2.00mm x 12T) .... 95-ON
304F Low & Reverse Brake (B1)
(129mm ID x 1.40mm x 12T) .... 96-ON

PART NO

4-5 AR4.STP09
4-5 AR4.STP01
4-6 AR4.STP05
4-6 AR4.STP10
AR AR4.STP02
AR AR4.STP13
AR AR4.STP14
AR AR4.STP15
AR AR4.STP16
AR AR4.STP07
AR AR4.STP08
4-5 AR4.STP03
4-5 AR4.STP11

FILTERS
NI
Filter Kit..................................... 95-ON
450G Filter.......................................... 95-ON

1
1

AG4.FILKIT05
AG4.FIL03

1
1
1
1
1
1
1
1

AG4.PISKIT01
AG4.PIS06
AG4.SPR01
AG4.PIS02
AG4.PIS07
AG4.SPR02
AG4.PIS04
AG4.PIS05

PISTONS
NI
171C
172C
173B
175D
176D
177F
178A

Piston Kit................................... 95-ON


K1 Piston ................................. 95-ON
K1 Damper Piston ................... 95-ON
K2 Piston ................................. 95-ON
K3 Piston ................................. 95-ON
K3 Damper Piston ................... 95-ON
B1 Piston ................................. 95-ON
B2 Piston ................................. 95-ON

BUSHES & BEARINGS


Kit
550A
551B
552F
553E
560G

4-5 AR4.FRP11
6

DESCRIPTION

Bush Kit (7 Pieces) ................... 90-ON


Pump Bush ............................... 90-ON
Bush K2 Drum ......................... 90-ON
Bush Planetary to O.Shaft ....... 90-ON
Bush K3 Drum to Hub ............. 90-ON
Pinion Bearing .......................... 90-ON

1
1
1
1
1
1

AG4.BK01
AG4.BUS01
AG4.BUS02
AG4.BUS03
AG4.BUS04
AG4.BE03

SPRINGS & CIRCLIPS


400F B1 Brake Diaphragm Spring ... 90-ON
420C Circlip K1 Clutch Retaining
(2.00mm) .................................. 90-ON

4-5 AR4.FRP13
4-5 AR4.FRP16

425

AG4.DIA01

AG4.CIR01

VW 01N

4 SPEED IN LINE FWD (Electronic Control) With LU Converter


ILL
NO.

DESCRIPTION

YEARS QTY

THRUST WASHERS

600B Thrust Washer K1 to K2


(1.00mm Brown Plastic)............ 95-ON
600B Thrust Washer K1 to K2
(1.20mm Green Plastic)............ 95-ON
600B Thrust Washer K1 to K2
(1.40mm Natural Plastic) .......... 95-ON
600B Thrust Washer K1 to K2
(1.60mm Black Plastic) ............. 95-ON
600B Thrust Washer K1 to K2
(1.80mm Grey Plastic) .............. 95-ON
601A Tthrust Washer
(Pump Stator to K2) ................ 95-ON

PART NO

ILL
NO.
NI

AG4.THW01

AG4.THW02

NI

AG4.THW03

AG4.THW04

NI
NI
NI

AG4.THW05

AR4.THW01

AG4.RET01

4
1

AG4.RET02
AG4.PLU02

SUNDRY PARTS
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 95-ON
900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 95-ON
NI
Plastic Valve Body Plug Kit....... 90-ON

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 95-ON
701G Multi Function Switch
(Rectangular Connector) .......... 95-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 95-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 95-ON
702G Speed Sensor ........................... 95-ON
NI
Pressure Solenoid .................... 95-ON
NI
Shift Solenoid............................ 95-ON

AG4.ELE03

AG4.ELE05

AG4.ELE06

1
AR
1
6

AG4.ELE06
AG4.ELE11
AG4.SOL01
AG4.SOL02

VALVE BODY PARTS


Kit
NI

Shift Valve End Plug Kit


(Sonnax, Replaces OEM) ......... 90-ON
Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON

AG4.PLU02

AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 95-ON
351C Pressure Plate K1 Top............. 95-ON
801B 'K2' Clutch Drum Assy
Exchange.................................. 95-ON
802C 'K1' Clutch Drum Assy
Exchange.................................. 95-ON
803D 'K3' Clutch Drum Assy Exchange
(5 Plate Unit)............................. 95-ON
803D 'K3' Clutch Drum Assy Exchange
(6 Plate Unit)............................. 95-ON

1
1

AG4.PP01
AR4.PP01

AG4.DRU08

AG4.DRU02

AG4.DRU01

AG4.DRU07

426

DESCRIPTION

YEARS QTY

SPECIAL ITEMS

Torque Converter Lock Up


Boost Valve Kit (Sonnax)
(Cures Stall in drive condition).. 95-ON
Valve Body Conducting Foil Remover
(For Changing V. Body Loom) .. 95-ON
Transonline Tech Manual.......... 90-ON
Sonnax Valve Body Reamer Kit 90-ON
VAG 1924 Transmissio Filling Tool

PART NO

AG4.VA01
AG4.TOOL02
AG4.MAN03
AG4.TOOL03
TOOL.71

VW 01P & 099

A
C

4 SPEED FWD (Electronic Control) With LU Converter

427

Revision 01/2004

VW 01P & 099

A
C

4 SPEED FWD (Electronic Control) With LU Converter

428

VW 01P & 099

4 SPEED FWD (Electronic Control) With LU Converter


ILL
NO.
Kit
Kit

DESCRIPTION

YEARS QTY

KITS

Overhaul Kit (Transtec)


(Without Pistons) ...................... 95-ON
Overhaul Kit (Precision)
(Without Pistons) ...................... 95-ON

PART NO

AG4.OHK03

AG4.OHK08

GASKETS
100G
101A
NI
NI

Pan Gasket .............................. 95-ON


Pump Gasket ........................... 95-ON
Rear Cover Gasket ................... 95-ON
Solenoid Gasket ....................... 95-ON

1
1
1
7

AG4.GAS05
AG4.GAS03
AG4.GAS06
AG4.GAS07

RUBBER COMPONENTS
110A
NI
NI
NI
112D
111G

Pump O Ring ............................ 95-ON


Oil Cooler to Bolt O Ring ......... 95-ON
Oil Cooler to Case O Ring....... 95-ON
Dipstick Tube O Ring .............. 95-ON
E1 to E3 O Ring ................... 95-ON
Multi Function O Ring.............. 90-ON

1
2
2
1
1
1

AR4.OR01
AG4.OR02
AG4.OR03
AG4.OR04
AG4.OR05
AG4.OR06

SEALS
150A
151G
152G
153G
154G

Converter Seal.......................... 95-ON


Drive Shaft Seal........................ 95-ON
Pinion Seal................................ 95-ON
Selector Shaft Seal ................... 95-ON
Drive Shaft End Plug ................ 95-ON

1
2
1
1
2

AG4.MCS01
VW010.MCS03
AG4.MCS05
AD4.MCS03
AD4.MCS05

ILL
NO.

DESCRIPTION

YEARS QTY

STEEL PLATES

300C Forward Clutch (K1)


(104MM ID x 1.50mm x 32T) .... 95-ON
301B Direct Clutch (K2)
(104mm ID x 2.00mm x 32T) .... 95-ON
302D 3-4 Clutch (K3)
(72mm ID x 1.60mm x 28T) ...... 95-ON
302D 3-4 Clutch (K3)
(72mm ID x 2.00mm x 28T) ...... 90-ON
303A 2-4 Brake (B2)
(136mm ID x 2.00mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 2.15mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 2.40mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 2.66mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 3.00mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 3.50mm x 3T) ...... 95-ON
303A 2-4 Brake (B2)
(136mm ID x 3.75mm x 3T) ...... 95-ON
304F Low & Reverse Brake (B1)
(129mm ID x 2.00mm x 12T) .... 95-ON
304F Low & Reverse Brake (B1)
(129mm ID x 1.40mm x 12T) .... 96-ON

PART NO

4-5 AR4.STP09
4-5 AR4.STP01
4-6 AR4.STP05
4-6 AR4.STP10
AR AR4.STP02
AR AR4.STP13
AR AR4.STP14
AR AR4.STP15
AR AR4.STP16
AR AR4.STP07
AR AR4.STP08
4-5 AR4.STP03
4-5 AR4.STP11

FILTERS
NI
Filter Kit..................................... 95-ON
450G Filter.......................................... 95-ON

1
1

AG4.FILKIT06
AG4.FIL03

1
1
1
1
1
1
1
1

AG4.PISKIT01
AG4.PIS06
AG4.SPR01
AG4.PIS02
AG4.PIS07
AG4.SPR02
AG4.PIS04
AG4.PIS05

PISTONS
SEALING RINGS
Kit
Kit
200D
204A
205A

Sealing Ring Kit (Transtec) ....... 95-ON


Sealing Ring Kit (Bryco)............ 95-ON
Input Shaft ................................ 95-ON
Stator Support Rear.................. 95-ON
Stator Support Front ................. 95-ON

1
1
3
1
2

AR4.SRK01
AR4.SRK02
AG4.SSR01
AG4.SSR04
AG4.SSR05

NI
171C
172C
173B
175D
176D
177F
178A

Piston Kit................................... 95-ON


K1 Piston ................................. 95-ON
K1 Damper Piston ................... 95-ON
K2 Piston ................................. 95-ON
K3 Piston ................................. 95-ON
K3 Damper Piston ................... 95-ON
B1 Piston ................................. 95-ON
B2 Piston ................................. 95-ON

BUSHES & BEARINGS


FRICTION PLATES
NI
Friction Kit (104mm E3 Clutch) 95-ON
250C Forward Clutch (K1)
(122mm OD x 1.60mm x 24T) .. 95-ON
251B Direct Clutch (K2)
(122mm OD x 1.60mm x 24T) .. 95-ON
252D 3-4 Clutch (K3)
(104mm OD x 1.60mm x 22T) .. 95-ON
253A 2-4 Brake (B2)
(154mm x 1.60mm x 32T)......... 95-ON
254F Low & Reverse Brake (B1)
(146mm OD x 1.60mm x 50T) .. 95-ON
254F Low & Rev Brake (B1)Grooved
(146mm OD x 1.60mm x 50T) .. 97-ON

AR4.FRK02

4-5 AR4.FRP11
4-5 AR4.FRP11
6

Kit
550A
551B
552F
553E
560G

4-5 AR4.FRP13

1
1
1
1
1
1

AG4.BK01
AG4.BUS01
AG4.BUS02
AG4.BUS03
AG4.BUS04
AG4.BE01

SPRINGS & CIRCLIPS

AR4.FRP15

4-6 AR4.FRP12

Bush Kit (7 Pieces) ................... 90-ON


Pump Bush ............................... 90-ON
Bush K2 Drum ......................... 90-ON
Bush Planetary to O.Shaft ....... 90-ON
Bush K3 Drum to Hub ............. 90-ON
Pinion Bearing .......................... 90-ON

400F B1 Brake Diaphragm Spring ... 90-ON


420C Circlip K1 Clutch Retaining
(2.00mm) .................................. 90-ON

4-5 AR4.FRP16

429

AG4.DIA01

AG4.CIR01

VW 01P & 099

4 SPEED FWD (Electronic Control) With LU Converter


ILL
NO.

DESCRIPTION

YEARS QTY

THRUST WASHERS

600B Thrust Washer K1 to K2


(1.00mm Brown Plastic)............ 95-ON
600B Thrust Washer K1 to K2
(1.20mm Green Plastic)............ 95-ON
600B Thrust Washer K1 to K2
(1.40mm Natural Plastic) .......... 95-ON
600B Thrust Washer K1 to K2
(1.60mm Black Plastic) ............. 95-ON
600B Thrust Washer K1 to K2
(1.80mm Grey Plastic) .............. 95-ON
601A Thrust Washer
(Pump Stator to K2) ................ 95-ON
NI
Thrust Washer
(Spherical Diff Cage/Planet) .... 95-ON

PART NO

ILL
NO.
NI

AG4.THW01

AG4.THW02

NI

AG4.THW03

AG4.THW04

NI
NI
NI

AG4.THW05

AR4.THW01

AG4.THW06

AG4.RET01

4
1

AG4.RET02
AG4.PLU02

SUNDRY PARTS
900C K1 Clutch Support Ring (Precision)
(Plastic 4 per Trans Narrow) .... 95-ON
900C K1 Clutch Support Ring (Transtec)
(Plastic 4 per Trans Narrow) .... 95-ON
NI
Plastic Valve Body Plug Kit....... 90-ON

ELECTRICAL COMPONENTS
700G Solenoid Loom.......................... 95-ON
701G Multi Function Switch
(Rectangular Connector) .......... 95-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end facing
mounting hole) ......................... 95-ON
701G Multi Function Switch
(Rectangular connector rounded at one
end, with squared off end
at 90 deg to mounting hole) ...... 95-ON
702G Speed Sensor ........................... 95-ON
NI
Pressure Solenoid .................... 95-ON
NI
Shift Solenoid............................ 95-ON

AG4.ELE04

AG4.ELE05

AG4.ELE06

1
AR
1
6

AG4.ELE06
AG4.ELE11
AG4.SOL01
AG4.SOL02

VALVE BODY PARTS


Kit
NI

Shift Valve End Plug Kit


(Sonnax, Replaces OEM) ......... 90-ON
Plastic Valve Retaining Plug
(12mm OD, Tan Smallest) ........ 90-ON

AG4.PLU02

AR AG4.PLU01

HARD PARTS
350D Pressure Plate K3 Bottom
(Replacement for OEM)............ 95-ON
351C Pressure Plate K1 Top............. 95-ON
801B 'K2' Clutch Drum Assy
Exchange.................................. 95-ON
802C 'K1' Clutch Drum Assy
Exchange.................................. 95-ON
803D 'K3' Clutch Drum Assy Exchange
(5 Plate Unit)............................. 95-ON
803D 'K3' Clutch Drum Assy Exchange
(6 Plate Unit)............................. 95-ON

1
1

AG4.PP01
AR4.PP01

AG4.DRU08

AG4.DRU02

AG4.DRU01

AG4.DRU07

430

DESCRIPTION

YEARS QTY

SPECIAL ITEMS

Torque Converter Lock Up


Boost Valve Kit (Sonnax)
(Cures Stall in drive condition).. 95-ON
Valve Body Conducting Foil Remover
(For Changing V. Body Loom) .. 95-ON
Transonline Tech Manual.......... 90-ON
Sonnax Valve Body Reamer Kit 90-ON
VAG 1924 Transmissio Filling Tool

PART NO

AG4.VA01
AG4.TOOL02
AG4.MAN03
AG4.TOOL03
TOOL.71

A
C

JF404E (Polo)

4 SPEED FWD (Electronic Control)


A

435

Revision 10/2004

A
C

JF404E (Polo)

4 SPEED FWD (Electronic Control)

436

Revision 10/2004

JF404E (Polo)
4 SPEED FWD (Electronic Control)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

KITS
Kit
Kit
Kit

Overhaul VW Polo & Lupo


(OEM Without Clutch Seals)..... 99-ON
Overhaul Seat Arosa
(OEM Without Clutch Seals)..... 99-ON
Overhaul VW Polo, Lupo &
Seat Arosa (Precision) .............. 99-ON

YEARS QTY

PART NO

BANDS
500A B2 Band .................................. All
1

JF404E.OHK01

JF404E.OHK01

JF404E.OHK03

GASKETS
NI
Pan Gasket ............................... 99-ON
101A Pump Gasket ............................ 99-ON

DESCRIPTION

1
1

JF404E.GAS01
JF404E.GAS02

JF404E.BAN01

JF404E.FIL01

JF404E.FIL02

FILTERS
450D Pick Up Filter L Shape
(5 Solenoid Type A) ................. Var
451D Pick Up Filter Square Shape
(6 Solenoid Type B)................. Var

ELECTRICAL COMPONENTS
RUBBER COMPONENTS
NI

Pump O Ring........................... 99-ON

JF404E.OR01

SEALS
NI
NI

Converter Seal.......................... 99-ON


Drive Shaft Seal........................ 99-ON

1
2

RL43.MCS01
JF404E.MCS02

700D Solenoid Valve No.6/N93 EPC


(Pink) (Modified Type).............. -06/99
701D Solenoid Valve No.3/N90
(Grey)........................................ -06/99
702D Solenoid Valve No.4/N91
(Blue) ........................................ -06/99
703D Solenoid Valve No.2/N89
(Yellow) ..................................... -06/99
704D Solenoid Valve No.1/N88
(Green) ..................................... -06/99
NI
Drop Down Resistor.................. All
NI
Vehicle Speed Sensor (VSS).... All
NI
Turbine Speed Sensor (TSS) ... All

JF404E.SOL01

JF404E.SOL05

JF404E.SOL04

JF404E.SOL03

1
1
1
1

JF404E.SOL02
JF404E.RE01
JF404E.ELE01
JF404E.ELE02

JF404E.DRU01

HARD PARTS
FRICTION PLATES
Kit
Friction Plate Kit (Alto) .............. 99-ON
250A 'K2' Clutch (Reverse) (Alto)
(126mm OD x 1.60mm x 24T) .. 99-ON
251A 'K1' Clutch (1st & 3rd)
(100mm OD x 1.60mm x 20T) .. 99-ON
252C 'K3' Clutch (3rd-4th) (Alto)
(126mm OD x 1.80mm x 36T) .. 99-00
253C B1' Brake (Reverse & 1st)
(157mm OD x 1.60mm x 30T) .. 99-ON
253C B1' Brake (Reverse & 1st) (Alto)
(157mm OD x 1.60mm x 30T) .. 99-ON

JF404E.FRK51

JF404E.FRP52

JF404E,FRP51

JF404E.FRP54

JF404E.FRP03

JF404E.FRP53

JF404E.STK51

JF404E.STP02

JF404E.STP01

JF404E.STP04

809C 'K3' (3-4) Clutch Assy


(Complete Built Unit)................. All

STEEL PLATES
Kit
Steel Plate Kit ........................... 99-00
300A 'K2' Clutch (Reverse)
(113mm ID x 3.00mm x 15T) .... 99-ON
301A 'K1' Clutch (1st & 3rd)
(81mm ID x 1.30mm x 24T) ...... 99-ON
302C 'K3' Clutch (3rd & 4th)
(97mm ID x 2.00mm x 24T) ...... 99-00
302C 'K3' Clutch (3rd & 4th)
(97mm ID x 2.50mm x 24T) ...... 00-ON
303C 'B1' Brake (Reverse & 1st)
(139mm ID x 1.30mm x 10T) .... 99-ON

3-4 JF404E.STP05
4

JF404E.STP03

1
1
1

JF404E.FKIT01
JF404E.FKIT02
JF404E.FKIT04

CLUTCH KITS
NI
NI
NI

1st & 3rd Clutch K1 ................. All


Reverse Clutch K2 .................. All
3-4 Clutch K3 .......................... All

Clutch Kits Include Rubber Seals

437

Revision 10/2004

JF404E (Polo)
4 SPEED FWD (Electronic Control)
ILL
NO.

DESCRIPTION

YEARS QTY

PART NO

ILL
NO.

438

DESCRIPTION

YEARS QTY

PART NO

A
C
435

A
C
ZF

436

ZF 4HP14 Tranmission Code: 1036 000 xxx

A
C

4 SPEED FWD (Hydraulic Control)

437

Rev 06/97

ZF 4HP14 Tranmission Code: 1036 000 xxx

A
C

4 SPEED FWD (Hydraulic Control)

438

ZF 4HP14 Tranmission Code: 1036 000 xxx


4 SPEED FWD (Hydraulic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit

Overhaul Kit (OEM)


(Peugeot/Citroen) ..................... 83-ON
Overhaul Kit (OEM)
(Rover/Volvo/PSA Universal) .... 83-ON

4HP14.OHK02

4HP14.OHK04

1
1
1
1
1
1

4HP14.GAS10
4HP14.GAS03
4HP14.GAS13
4HP14.GAS02
4HP14.GAS04
4HP14.GAS05

GASKETS
100D
101D
101D
102D
NI
NI

Pan Gasket ............................... 83-ON


Spur Gear Cover (OEM) ........... 83-ON
Spur Gear Cover (Bryco) .......... 83-ON
Bellhousing to Case (OEM) ...... 83-ON
Filter Cover Gasket................... 83-ON
Valve Body Cover Plate ............ 83-ON

YEARS

QTY

PART NO

STEEL PLATES
Kit
300A
301A
302B
303B
304C
305B
306C

Steel Plate Kit ........................... 83-ON


'C' Brake ................................... 83-ON
'B' Clutch................................... 83-ON
'A' Clutch................................... 83-ON
'E' Clutch................................... 83-ON
'D' Brake ................................... 83-ON
'A' Clutch Waved Plate ............. 83-ON
'D' Brake Waved Plate .............. 83-ON

1
2
3
4-5
4-5
4-6
1
2

4HP14.STK01
4HP14.STP01
4HP14.STP01
4HP14.STP01
4HP14.STP03
4HP14.STP02
4HP14.STP04
4HP14.STP05

PRESSURE PLATES
400B 'E' Clutch Pressure Plate .......... 83-ON

4HP14.PP02

4HP14.CIR01

1
1

4HP14.FILKIT01
4HP14.FIL01

1
1

4HP14.BAN21
4HP14.BAN01

1
1

4HP14.BUS01
4HP14.BUS12

4HP14.BUS03

SPRINGS & CIRLIPS


RUBBER COMPONENTS
NI
NI
NI
NI
NI

'O' Ring 123 Sequencing


Valve Sleeve to Body................ 83-ON
Cooler to Case Lathe Cut Seal
(Large Dia. x 4.83mm Thick) .... 83-ON
Cooler to Case Lathe Cut Seal
(Large Dia. x 3.64mm Thick) .... 92-ON
Cooler to Case Lathe Cut Seal
(Small Dia. x 4.83mm Thick)..... 83-ON
Cooler to Case Lathe Cut Seal
(Small Dia. x 3.64mm Thick)..... 92-ON

NI

4HP14.OR21

4HP14.RUB01

4HP14.RUB03

4HP14.RUB02

4HP14.RUB04

FILTERS
Kit
NI

500A Band (OEM).............................. 83-ON


500A Band (New)............................... 83-ON

BUSHES

3HP22.MCS01

4HP14.MCS01

4HP14.MCS02

1
1

4HP14.MCS01
CTX.MCS13

SEALING RINGS
Kit
Kit
200D
201D
202A
203A
204B
205B
206B
207B

Sealing Ring Kit OEM ............... 83-ON


Sealing Ring Kit (Bryco)............ 83-ON
Governor Flange Steel.............. 83-ON
Governor Flange Rubber .......... 83-ON
Stator Support Front ................. 83-ON
Stator Support Rear.................. 83-ON
Turbine Shaft Front ................... 83-ON
Turbine Shaft Rear ................... 83-ON
Motor Shaft Front (Plastic)........ 83-ON
Motor Shaft Rear ...................... 83-ON

Kit
250A
250A
251A
251A
252B
252B
253B
253B
254C
254C

Friction Kit................................. 83-ON


'C' Brake (OEM)........................ 83-ON
'C' Brake (Non OEM)) ............... 83-ON
'B' Clutch (OEM) ....................... 83-ON
'B' Clutch (Non OEM)................ 83-ON
'A' Clutch (OEM) ....................... 83-ON
'A' Clutch (Non OEM)................ 83-ON
'E' Clutch (OEM) ....................... 83-ON
'E' Clutch (Non OEM)................ 83-ON
'D' Brake (OEM)........................ 83-ON
'D' Brake (Non OEM) ................ 83-ON

Filter Kit..................................... 83-ON


Filter.......................................... 83-ON

BANDS

METAL CLAD SEALS


150D Converter Seal.......................... 83-ON
151D Output Shaft Right Hand
(Rover/Volvo 58mm O.D.)......... 83-ON
151D Output Shaft Right Hand
(Citroen/Peugeot 47mm O.D.) .. 83-ON
152D Differential Shaft Left Hand
(Rover/Volvo/PSA 58mm O.D.). 83-ON
153D Selector Shaft ........................... 83-ON

Circlip-Servo Cover Retaining .. 83-ON

1
1
1
2
2
1
1
1
1
1

4HP14.SRK01
4HP14.SRK02
4HP14.SSR06
4HP14.SSR01
4HP14.SSR03
4HP14.SSR05
4HP14.SSR07
4HP14.SSR02
4HP14.SSR08
4HP14.SSR04

1
2
2
3
3
4-5
4-5
4-5
4-5
4-6
4-6

4HP14.FRK01
4HP14.FRP21
4HP14.FRP01
4HP14.FRP22
4HP14.FRP02
4HP14.FRP21
4HP14.FRP01
4HP14.FRP24
4HP14.FRP04
4HP14.FRP23
4HP14.FRP01

FRICTION PLATES

550A Stator Bush Rear ...................... 83-0N


551B Turbine Shaft (Bronze) ............. 83-ON
NI
Torque Con Spiggot Bush
Plastic (Peugeot/Citroen).......... 83-ON

THRUST WASHERS & BEARINGS


NI
Differential Spherical Thrust ..... 83-ON
600A Selective Pump Thrust Washer
(2.40mm) .................................. 83-ON
600A Selective Pump Thrust Washer
(2.60mm) .................................. 83-ON
600A Selective Pump Thrust Washer
(2.80mm) .................................. 83-ON
600A Selective Pump Thrust Washer
(3.00mm) .................................. 83-ON
600A Selective Pump Thrust Washer
(3.20mm) .................................. 83-ON
600A Selective Pump Thrust Washer
(3.40mm) .................................. 83-ON
601B 'A' to 'E' Clutch Plastic Washer . 83-ON
650B Bearing Kit
(Int. Shaft to 'E' Clutch) ............. 83-ON
651B Bearing Kit
(Int. Shaft to Sun Gear Shaft) ... 83-ON
652B Bearing Kit
(Sun Gear Shaft to Pot)
(Box Code Required) ................ 83-ON
653C Bearing Kit
(Planetary to Output Shaft) ....... 83-ON

443

4HP14.THW14

AR 4HP14.THW06
AR 4HP14.THW15
AR 4HP14.THW05
AR 4HP14.THW04
AR 4HP14.THW02
AR 4HP14.THW03
1 4HP14.THW01
1

4HP18.TK01

4HP14.TK03

4HP14.TK04

4HP14.TK05

ZF 4HP14 Tranmission Code: 1036 000 xxx

4 SPEED FWD (Hydraulic Control)

ILL
NO. DESCRIPTION

YEARS

QTY

ELECTRONIC COMPONENTS

NI

Inductive Transmitter Signal Gear


(Replaces Speedo Drive Gear
On Some Volvo's) ..................... 83-ON

ILL
NO. DESCRIPTION

PART NO

NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI
NI

4-3 Traction Valve Spring


(Rover Modified) ....................... 83-ON
4-3 Traction Valve Spring
(Box Code Required) ................ 83-ON
'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON
'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON
'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON
'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON
'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON
'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON
'A' Clutch Accumulator Spring
(Box Code Required) ................ 83-ON
3-4 Traction Valve Spring
(Box Code Required) ................ 83-ON
3-4 Shift Valve Spring
(Box Code Required) ................ 83-ON
3-4 Shift Valve Spring
(Box Code Required) ................ 83-ON
2-3 Shift Valve Spring
(Box Code Required) ................ 83-ON
2-3 Shift Valve Spring
(Box Code Required) ................ 83-ON
2-3 Shift Valve Spring
(Box Code Required) ................ 83-ON
4-3 Downshift Valve Spring
(Box Code Required) ................ 83-ON
4-3 Downshift Valve Spring
(Box Code Required) ................ 83-ON
'O' Ring 123 Sequencing
Valve Sleeve to Body................ 83-ON

4HP14.GE01

4HP14.SPR01

4HP14.SPR03

4HP14.SPR02

4HP14.SPR04

4HP14.SPR05

4HP14.SPR06

4HP14.SPR07

4HP14.SPR09

4HP14.SPR10

4HP14.SPR11

4HP14.SPR12

4HP14.SPR21

4HP14.SPR13

4HP14.SPR15

4HP14.SPR16

4HP14.SPR14

4HP14.SPR18

4HP14.SPR22

4HP14.SUP01

1
1
1
1
1
1

4HP14.SUP04
4HP14.DRU01
4HP14.DRU02
4HP14.POT01
4HP14.SUN01
4HP14.PL01

4HP14.OWC01

1
1
1

4HP14.OWC02
4HP14.NUT01
4HP14.NUT01

4HP14.SER01

PART NO

4HP14.DAM01
4HP14.RET01
4HP14.THW11
4HP14.CA01
4HP14.GE02
4HP14.MAG01
4HP14.MAN01

We have in stock a large range of Control/Downshift


Cables for this unit, for availability, please contact us
with your transmission code.

HARD PARTS
800A Stator Support (Early) ............... 83-ON
800A Stator Support (Late)
(With Castellations)................... 83-ON
801B 'A' Clutch Cylinder..................... 83-ON
802B 'E' Clutch Cylinder..................... 83-ON
803B Castellated Pot (Drive Shell)..... 83-ON
804C Sun Gear For Planetary............ 83-ON
805C Planetary (Recon)..................... 83-ON
806C Rear O.W.C. Early
(Box Code Required) ................ 83-ON
807C Rear O.W.C. Assy Late
(Includes Outer Race)
(Box Code Required) ................ 83-ON
808C Transfer Gear Retaining Bolt .... 83-ON
809D Transfer Gear Retaining Bolt .... 83-ON
NI
Servo Piston Assy (Box Codes
(1036 000 039, 063, 096) ......... All

QTY

900D Diff Oil Wiper (Plastic)


(Some Models) ......................... 83-ON
1
901A 'B' Clutch Dia Spring Ret. Clips
(Set of 2 'C' Clips) ..................... 83-ON
1
902A 'B' Clutch Stop Ring
(Fits over OWC Circlip)............. 83-ON
1
NI
Cooler Adaptor To Enable A
Standard Cooler To Be Fitted ... 83-ON
1
NI
Speedo Driven Gear (Volvo)
(Box Code Required) ................ 83-ON
1
NI
Magnet - For Oil Pan) ............... 83-ON
1
NI
OEM Rebuild Manual (Special Order Only)
(Contains no Valve Body Info) .. 83-ON
1

VALVE BODY PARTS


NI

YEARS

SPECIAL ITEMS

We also carry a large selection of Governor Heads for this


unit, for availability, please furnish transmission code.

440

ZF 4HP18 Transmission Code: 1050 000 xxx

A
C

4 SPEED FWD (Hydraulic Control)

441

ZF 4HP18 Transmission Code: 1050 000 xxx

A
C

4 SPEED FWD (Hydraulic Control)

442

ZF 4HP18 Transmission Code: 1050 000 xxx

4 SPEED FWD (Hydraulic Control)


ILL
NO. DESCRIPTION
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit (OEM


(Peugeot & Citroen) .................. 90-ON
Overhaul Kit (OEM)
(Saab With Late Sealing Rings) 87-ON
Overhaul Kit (OEM)
(Alfa, Fiat & Lancia) .................. 90-ON

QTY

PART NO

4HP18.OHK03

4HP18.OHK02

4HP18.OHK07

1
1

4HP18.GAS05
4HP18.GAS02

4HP18.GAS01

1
1
1

4HP18.GAS03
4HP14.GAS04
4HP14.GAS05

4HP18.GAS06

GASKETS
100D Pan Gasket ............................... 87-ON
101D Spur Gear Gasket..................... 87-ON
102D Maincase Gasket
(Saab, Alfa, Lancia & Fiat) ........ 87-ON
102D Maincase Gasket
(Peugeot/ Citreon) .................... 90-ON
NI
Filter Gasket ............................. 87-ON
NI
Valve Body Small Side Plate .... 87-ON
NI
Valve Body Modulator Valve Cover
(Turbo Models Only) ................. 87-ON

RUBBER COMPONENTS
NI
NI
NI
NI
NI

'O' Ring 123 Sequencing


Valve Sleeve to Body................ 87-ON
Cooler to Case Lathe Cut Seal
(Large Dia. x 4.83mm Thick) .... 87-ON
Cooler to Case Lathe Cut Seal
(Large Dia. x 3.64mm Thick) .... 92-ON
Cooler to Case Lathe Cut Seal
(Small Dia. x 4.83mm Thick)..... 87-ON
Cooler to Case Lathe Cut Seal
(Small Dia. x 3.64mm Thick)..... 92-ON

4HP14.SPR22

4HP14.RUB01

4HP14.RUB03

4HP14.RUB02

4HP14.RUB04

METAL CLAD SEALS


150D Converter Seal.......................... 87-ON
151D Diff Left Hand Side
(Peugeot, Citroen) .................... 87-ON
151D Diff Left Hand Side
(Saab) ....................................... 87-ON
151D Diff Left Hand Side
(Alfa/Lancia/Fiat)....................... 87-ON
152D Diff Right Hand Side
(Peugeot, Citroen) .................... 87-ON
12D Diff Right Hand Side
(Saab) ....................................... 87-ON
12D Diff Right Hand Side
(Alfa/Lancia/Fiat)....................... 87-ON
NI
Selector Shaft ........................... 87-ON

4HP18.MCS01

4HP14.MCS01

4HP18.MCS06

4HP18.MCS04

4HP18.MCS03

4HP18.MCS07

1
1

4HP18.MCS05
CTX.MCS13

1
1
2
1
1

4HP18.SRK01
4HP18.SRK02
4HP18.SSR06
4HP14.SSR03
4HP18.SSR04

4HP18.SSR03

1
2

4HP18.SSR07
4HP18.SSR02

4HP14.SSR04

1
1
2

4HP18.SSR08
4HP18.SSR05
4HP14.SSR01

SEALING RINGS
Kit
Kit
200A
201A
202B
203B
203B
204B
205B
205B
206D
207D

Sealing Ring Kit (OEM)............. 87-ON


Sealing Ring Kit (Bryco)............ 87-ON
Stator Support (Front)............... 87-ON
Stator Support (Rear) ............... 87-ON
Turbine Shaft Front (Small) ...... 87-ON
Turbine Shaft Rear (Large)
(Early Narrow Ring Groove) ..... 87-?
Turbine Shaft Rear (Large)
(Late Wide Ring Groove) .......... ?-ON
Motor Shaft Front (Plastic)........ 87-ON
Motor Shaft Rear (Large)
(Early Narrow Ring Groove) ..... 87-?
Motor Shaft Rear (Large)
(Late Wide Ring Groove) .......... ?-ON
Governor (Steel) ....................... 87-ON
Governor (Rubber).................... 87-ON

ILL
NO. DESCRIPTION
Kit
250A
251A
251A
252B
252B
253B
253B
254C
254C

YEARS

FRICTION PLATES

Friction Kit................................. 87-ON


'C' Brake (Borg Warner) ........... 87-ON
'B' Clutch (OEM) ....................... 87-ON
'B' Clutch (Pattern).................... 87-ON
'A' Clutch (OEM) ....................... 87-ON
'A' Clutch (Pattern).................... 87-ON
'E' Clutch (OEM) ....................... 87-ON
'E' Clutch (Pattern).................... 87-ON
'D' Brake (OEM)........................ 87-ON
'D' Clutch (Pattern).................... 87-ON

QTY

PART NO

1
3
2-3
2-3
4-5
4-5
4-5
4-5
5-6
4-5

4HP18.FRK01
3HP22.FRP23
4HP18.FRP05
4HP18.FRP15
4HP18.FRP03
4HP18.FRP12
4HP18.FRP04
4HP18.FRP14
4HP18.FRP02
4HP18.FRP12

1
3
2-3
4-5
4-5
5-6
1
1

4HP18.STK01
3HP22.STP03
4HP18.STP01
4HP18.STP01
4HP18.STP02
4HP18.STP01
4HP18.STP03
4HP18.STP03

STEEL PLATES
Kit
300A
301A
302B
303B
304C
305B
306C

Steel Plate Kit ........................... 87-ON


'C' Brake ................................... 87-ON
'B' Clutch................................... 87-ON
'A' Clutch................................... 87-ON
'E' Clutch................................... 87-ON
'D' Brake ................................... 87-ON
'A' Clutch Waved Plate ............. 87-ON
'D' Clutch Waved Plate ............. 87-ON

PRESSURE PLATES
400A
401A
402B
403C

'C' Brake Pressure Plate........... 87-ON


'B' Clutch Pressure Plate .......... 87-ON
'A' Clutch Pressure Plate .......... 87-ON
'D' Clutch Pressure Plate .......... 87-ON

1
1
1
1

4HP18.PP01
4HP18.PP02
4HP18.PP02
4HP18.PP02

SPRINGS & CIRCLIPS


410A 'C' Brake Diaphagm Spring....... 87-ON
411A 'B' Clutch Diaphragm Spring..... 87-ON
412B 'A' Clutch Diaphragm Spring
(Large Piston Side Some)
(Box Code Required) ................ 87-ON
413B 'A' Clutch Diaphragm Spring
(Small Accumulator Side Some)
(Box Code Required) ................ 87-ON
414B 'E' Clutch Diaphragm Spring..... 87-ON
415C 'D' Brake Diaphragm Spring ..... 87-ON

1
1

4HP18.DIA01
4HP18.DIA02

4HP18.DIA06

1
2
1

4HP18.DIA03
4HP18.DIA04
4HP18.DIA05

NI
'A' Clutch Accumulator Springs
(We are able to supply a large range of Accumulator Springs from stock,
please furnish transmission Code when enquiring).

FILTERS
450D Filter.......................................... 87-ON

4HP18.FIL01

1
1

4HP18.BAN01
4HP18.BAN11

4HP18.BAN02

1
1
1

4HP18.BUS01
4HP14.BUS12
4HP18.BUS03

BANDS
500A Band (OEM).............................. 87-ON
500A Band ......................................... 87-ON
500A Band (OEM Wide)
(Codes: 1050 000 168 & 184)... 87-ON

BUSHES
550A Stator Support (Rear) ............... 87-ON
551B Turbine Shaft (Bronze) ............. 87-ON
NI
Converter Bush......................... 87-ON

443

ZF 4HP18 Transmission Code: 1050 000 xxx


4 SPEED FWD (Hydraulic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

ELECTRONIC COMPONENTS

THRUST WASHERS & BEARINGS


600A Selective Pump Thrust Washer
(1.00mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(1.20mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(1.40mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(1.60mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(1.80mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(2.00mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(2.20mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(2.40mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(2.60mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(2.80mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(3.00mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(3.20mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(3.40mm Thick)......................... 87-ON
600A Selective Pump Thrust Washer
(3.60mm Thick)......................... 87-ON
601B Thrust Bearing Kit
('E' Clutch to Int, Shaft) ............. 87-ON
602B Thrust Bearing Kit
(Int. Shaft to Sun Gear Shaft)
(Box Code Required) ................ 87-ON
602B Thrust Bearing Kit
(Int. Shaft to Sun Gear Shaft)
(Box Code Required) ................ 87-ON
603B Thrust Bearing Kit
(Sun Gear Shaft to Drive Shell) 87-ON
604C Thrust Bearing Kit
(Planetary to O. Shaft) All Except
(1050 000 168 & 184) ............... 87-ON
604C Thrust Bearing Kit
(Planetary to O. Shaft)
(1050 000 168 & 184 Only)....... All
605A Thrust Plate
('B' Clutch to 'A' Clutch) ............ 87-ON
606B Thrust Washer (Early Plastic)
'A' to 'E' Clutch .......................... 87-ON
606B Thrust Bearing (Replaces Plastic)
'A' to 'E' Clutch (Later Units) ..... 87-ON

AR 4HP18.THW14
AR 4HP18.THW13
AR 4HP18.THW12
AR 4HP18.THW11
AR 4HP18.THW10
AR 4HP18.THW09
AR 4HP18.THW08
AR 4HP18.THW07
AR 4HP18.THW06
AR 4HP18.THW05
AR 4HP18.THW04
AR 4HP18.THW03
AR 4HP18.THW02
AR 4HP18.THW01

YEARS

QTY

PART NO

HARD PARTS
800A Short Pump Assy (All Except Codes
023, 024, 031, 032, 048 & 049) 87-ON
801A Stator Support (New) ................ 87-ON
802A 'B' Clutch Drum (All Except Codes
1050 000 168 & 184) ................ 87-ON
803B 'A' Clutch Drum
(Box Code Required) ................ 87-ON
803B 'A' Clutch Drum
(Box Code Required) ................ 87-ON
804B Turbine Shaft
(Box Code Required) ................ 87-ON
804B Turbine Shaft (Hardened End)
(Box Code Required) ................ 92-ON
805B 'A' Clutch Piston (5 Plate) ......... 87-ON
805B 'A' Clutch Piston (4 Plate) ......... 87-ON
806B 'A' Clutch Accumulator Piston ... 87-ON
807B 'E' Clutch Piston (5 Plate)
(Box Code Required) ................ 87-ON
808B Drive Shell (Pot) All Except
(1050 000 168 & 184) ............... 87-ON
809A 'B' Clutch Spring Retainer
(Set of Two Half Clips ............... 87-ON
810C Output Shaft All Except
(1050 000 168 & 184) ............... 87-ON
811D Bolt Output Gear to O. Shaft All Except
(068, 116, 139, 142, 145, 168,
184, 186, & 219) ....................... All
811D Bolt Output Gear to O. Shaft
(068, 116, 139, 142, 145, 168,
184, 186, & 219) ....................... All
812D Bolt Output Gear - Pinion Shaft All
NI
'C2' Servo Piston Assy.............. 87-ON
NI
Cushion Spring 'C2' Servo
(Pack of two)............................. 87-ON

1
1

4HP18.PUM01
4HP18.SUP01

4HP18.DRU01

4HP18.DRU02

4HP18.DRU03

4HP18.SH01

1
1
1
1

4HP18.SH03
4HP18.PIS01
4HP18.PIS03
4HP18.PIS02

4HP18.PIS04

4HP18.POT01

4HP18.RET01

4HP18.SH02

4HP14.NUT01

1
1
1

4HP18.NUT01
4HP14.NUT01
4HP18.SER01

4HP18.SER02

4HP18.TK01

We also carry a large selection of Governor Heads for this


unit, for availability, please furnish transmission code.

4HP18.TK02

SPECIAL ITEMS
NI

4HP18.TK05

4HP18.TK03

4HP18.TK04

5HP18.TK04

4HP18.THW26

4HP14.THW01

4HP18.TOR04

ATSG Suppliment Manual


(Saab 9000) .............................. All

4HP18.MAN01

We have in stock a large range of Control/Downshift


Cables for this unit, for availability, please contact us
with your transmission code.

448

ZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx

A
C

4 SPEED FWD (Electronic Control)

445

ZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx

A
C

4 SPEED FWD (Electronic Control)

446

ZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx


4 SPEED FWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

KITS

QTY

PART NO

ILL
NO. DESCRIPTION
410A
411B
414D
415F

GASKETS
100G Pan Gasket ............................... 92-ON
101G Spur Gear Gasket..................... 92-ON
102G Maincase Gasket ...................... 92-ON

1
1
1

4HP18.GAS05
4HP18.GAS02
4HP18.GAS01

450G Filter.......................................... 92-ON

Sealing Ring Kit (OEM)............. 92-ON


Sealing Ring Kit (Bryco)............ 92-ON
Stator Support (Front)............... 92-ON
Stator Support (Rear) ............... 92-ON
Turbine Shaft Front (Small) ...... 92-ON
Turbine Shaft Rear (Large) ....... 92-ON
Motor Shaft Front (Plastic)........ 92-ON
Motor Shaft Rear (Large).......... 92-ON

1
1
1
1

4HP18.MCS01
4HP18.MCS04
4HP18.MCS05
CTX.MCS13

1
1
2
1
1
1
2
1

4HP18.SRK01
4HP18.SRK02
4HP18.SSR06
4HP14.SSR03
4HP18.SSR04
4HP18.SSR07
4HP18.SSR02
4HP18.SSR08

FRICTION PLATES
Kit
250A
251B
251B
252C
252C
253D
253D
254F
254F

Friction Kit................................. 92-ON


'C' Brake (Borg Warner) ........... 92-ON
'B' Clutch (OEM) ....................... 92-ON
'B' Clutch (Pattern).................... 92-ON
'A' Clutch (OEM) ....................... 92-ON
'A' Clutch (Pattern).................... 92-ON
'E' Clutch (OEM) ....................... 92-ON
'E' Clutch (Pattern).................... 92-ON
'D' Brake (OEM)........................ 92-ON
'D' Clutch (Pattern).................... 92-ON

1
3
2-3
2-3
4-5
4-5
4-5
4-5
5-6
5-6

4HP18.FRK01
3HP22.FRP23
4HP18.FRP05
4HP18.FRP15
4HP18.FRP03
4HP18.FRP12
4HP18.FRP04
4HP18.FRP14
4HP18.FRP02
4HP18.FRP12

1
3
2-3
4-5
4-5
5-6
1
1

4HP18.STK01
3HP22.STP03
4HP18.STP01
4HP18.STP01
4HP18.STP02
4HP18.STP01
4HP18.STP03
4HP18.STP03

STEEL PLATES
Kit
300A
301B
302C
303D
304F
305C
306F

Steel Plate Kit ........................... 92-ON


'C' Brake ................................... 92-ON
'B' Clutch................................... 92-ON
'A' Clutch................................... 92-ON
'E' Clutch................................... 92-ON
'D' Brake ................................... 92-ON
'A' Clutch Waved Plate ............. 92-ON
'D' Clutch Waved Plate ............. 92-ON

PRESSURE PLATES
400A
401B
402C
403F

'C' Brake Pressure Plate........... 92-ON


'B' Clutch Pressure Plate .......... 92-ON
'A' Clutch Pressure Plate .......... 92-ON
'D' Clutch Pressure Plate .......... 92-ON

1
1
1
1

PART NO

1
1
2
1

4HP18.DIA01
4HP18.DIA02
4HP18.DIA04
5HP19.DIA06

4HP18.FIL01

4HP18.BAN01

4HP18.BAN11

1
1
1

4HP18.BUS01
4HP14.BUS12
4HP18.BUS03

BANDS

BUSHES
550A Stator Support (Rear) ............... 92-ON
551C Turbine Shaft (Bronze) ............. 92-ON
NI
Converter Bush......................... 92-ON

SEALING RINGS
Kit
Kit
200A
201A
202C
203C
204D
205D

'C' Brake Diaphagm Spring....... 92-ON


'B' Clutch Diaphragm Spring..... 92-ON
'E' Clutch Diaphragm Spring..... 92-ON
'D' Brake Diaphragm Spring ..... 92-ON

500B Band (OEM)


Box Code:1050 000 011 Only... 92-ON
500B Band (New)
Box Code:1050 000 011 Only... 92-ON

METAL CLAD SEALS


Converter Seal.......................... 87-ON
Diff Left Hand Side.................... 92-ON
Diff Right Hand Side ................. 92-ON
Selector Shaft ........................... 92-ON

QTY

FILTERS

RUBBER COMPONENTS

150G
151G
152G
153G

YEARS

SPRINGS & CIRCLIPS

4HP18.PP01
4HP18.PP02
4HP18.PP02
4HP18.PP02

ELECTRONIC COMPONENTS
700G Range Switch (Alfa)
(Box Code:1050 004 010 Only) 92-ON

4HP18.ELE03

THRUST WASHERS & BEARINGS


600A Selective Pump Thrust Washer
(1.00mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(1.20mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(1.40mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(1.60mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(1.80mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(2.00mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(2.20mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(2.40mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(2.60mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(2.80mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(3.00mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(3.20mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(3.40mm Thick)......................... 92-ON
600A Selective Pump Thrust Washer
(3.60mm Thick)......................... 92-ON
601E Thrust Bearing Kit
('E' Clutch to Int, Shaft) ............. 92-ON
602E Thrust Bearing Kit
(Int. Shaft to Sun Gear Shaft) ... 92-ON
603E Thrust Bearing Kit
(Sun Gear Shaft to Drive Shell) 92-ON
604E Thrust Bearing Kit
(Planetary to O. Shaft) .............. 92-ON
606D Thrust Bearing 'A' to 'E' Clutch . 92-ON

447

AR 4HP18.THW14
AR 4HP18.THW13
AR 4HP18.THW12
AR 4HP18.THW11
AR 4HP18.THW10
AR 4HP18.THW09
AR 4HP18.THW08
AR 4HP18.THW07
AR 4HP18.THW06
AR 4HP18.THW05
AR 4HP18.THW04
AR 4HP18.THW03
AR 4HP18.THW02
AR 4HP18.THW01
1

4HP18.TK01

4HP18.TK05

4HP18.TK03

1
1

5HP18.TK04
4HP18.TOR04

ZF 4HP18E (ALFA, FIAT & LANCIA) Code: 1050 004 xxx


4 SPEED FWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

HARD PARTS
800A
803C
804C
805C
807D
811G
812G
NI

Short Pump Assy ...................... 92-ON


'A' Clutch Drum ......................... 92-ON
Turbine Shaft ............................ 92-ON
'A' Clutch Piston........................ 92-ON
'E' Clutch Piston........................ 92-ON
Bolt Output Gear to O. Shaft..... 92-ON
Bolt Output Gear - Pinion Shaft 92-ON
Cushion Spring 'C2' Servo
(Pack of two)............................. 92-ON

1
1
1
1
1
1
1

4HP18.PUM01
4HP18.DRU03
4HP18.SH03
4HP18.PIS01
4HP18.PIS04
4HP14.NUT01
4HP18.NUT01

4HP18.SER02

SPECIAL ITEMS

452

YEARS

QTY

PART NO

ZF 4HP18FLA (AUDI) Code: 1050 020 xxx

A
C

4 SPEED AWD (Electronic Control)

449

ZF 4HP18FLA (AUDI) Code: 1050 020 xxx

A
C

4 SPEED AWD (Electronic Control)

450

ZF 4HP18FLA (AUDI) Code: 1050 020 xxx


4 SPEED AWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit

Overhaul Kit (OEM) .................. 91-ON


Overhaul Kit (Bryco) ................. 91-ON

YEARS

QTY

PART NO

SPRINGS & CIRCLIPS


1
1

4HP18.OHK04
4HP18.OHK06

410A
411B
414D
415F

'C' Brake Diaphagm Spring....... 91-ON


'B' Clutch Diaphragm Spring..... 91-ON
'E' Clutch Diaphragm Spring..... 91-ON
'D' Brake Diaphragm Spring ..... 91-ON

1
1

4HP18.GAS05
4HP18.GAS08

450G Filter.......................................... 91-ON

5HP18.OR02

500B Band (OEM).............................. 91-ON

1
1
2
1

4HP18.DIA01
4HP18.DIA02
4HP18.DIA04
4HP18.DIA05

4HP18.FIL02

4HP18.BAN02

1
1
1

4HP18.BUS01
4HP14.BUS12
4HP18.BUS04

GASKETS
100G Pan Gasket ............................... 91-ON
Ni
Valve Body Gasket ................... 91-ON

FILTERS

RUBBER COMPONENTS
120A Pump Outer 'O' Ring................. 91-ON

BANDS

BUSHES
METAL CLAD SEALS
150A Converter Seal.......................... 91-ON
153G Selector Shaft ........................... 91-ON
154G Rear Output Seal ...................... 91-ON

1
1
1

4HP18.MCS01
CTX.MCS13
5HP19.MCS08

550A Stator Support (Rear) ............... 91-ON


551C Turbine Shaft (Bronze) ............. 91-ON
552A Pump Body Bush ...................... 91-ON

ELECTRONIC COMPONENTS
SEALING RINGS
Kit
Kit
200A
201A
202C
203C
204D
205D

Sealing Ring Kit (OEM)............. 91-ON


Sealing Ring Kit (Bryco)............ 91-ON
Stator Support (Front)............... 91-ON
Stator Support (Rear) ............... 91-ON
Turbine Shaft Front (Small) ...... 91-ON
Turbine Shaft Rear (Large) ....... 91-ON
Motor Shaft Front (Plastic)........ 91-ON
Motor Shaft Rear (Large).......... 91-ON

1
1
2
1
1
1
2
1

4HP18.SRK01
4HP18.SRK02
4HP18.SSR06
4HP14.SSR03
4HP18.SSR04
4HP18.SSR07
4HP18.SSR02
4HP18.SSR08

FRICTION PLATES
Kit
250A
251B
251B
252C
252C
253D
253D
254F
254F

Friction Kit................................. 91-ON


'C' Brake (Borg Warner) ........... 91-ON
'B' Clutch (OEM) ....................... 91-ON
'B' Clutch (Pattern).................... 91-ON
'A' Clutch (OEM) ....................... 91-ON
'A' Clutch (Pattern).................... 91-ON
'E' Clutch (OEM) ....................... 91-ON
'E' Clutch (Pattern).................... 91-ON
'D' Brake (OEM)........................ 91-ON
'D' Clutch (Pattern).................... 91-ON

1
4
3
3
5
5
5
5
6
6

4HP18.FRK01
3HP22.FRP23
4HP18.FRP05
4HP18.FRP15
4HP18.FRP03
4HP18.FRP12
4HP18.FRP04
4HP18.FRP14
4HP18.FRP02
4HP18.FRP12

Kit
700G
701G
702G

Valve Body Solenoids ............... 91-ON


Range Switch............................ 91-ON
Vehicle Speed Sensor .............. 91-ON
Shift Solenoid............................ 91-ON

1
1
1
3

4HP18.SOL10
4HP18.ELE04
4HP18.ELE02
5HP18.SOL01

THRUST WASHERS & BEARINGS


601E Thrust Bearing Kit
('E' Clutch to Int, Shaft) ............. 91-ON
602E Thrust Bearing Kit
(Int. Shaft to Sun Gear Shaft) ... 91-ON
603E Thrust Bearing Kit
(Sun Gear Shaft to Drive Shell) 91-ON
604E Thrust Bearing Kit
(Planetary to O. Shaft) .............. 91-ON
606D Thrust Bearing 'A' to 'E' Clutch . 91-ON

4HP18.TK01

4HP18.TK05

4HP18.TK03

1
1

5HP18.TK04
4HP18.TOR04

1
1
1
1

4HP18.DRU03
4HP18.PIS01
4HP18.PIS04
4HP18.OWC03

4HP18.SER02

HARD PARTS
803C
805C
807D
808B
NI

'A' Clutch Drum ......................... 91-ON


'A' Clutch Piston........................ 91-ON
'E' Clutch Piston........................ 91-ON
'C'-'B' One Way Clutch Assy ..... 91-ON
Cushion Spring 'C2' Servo
(Pack of two)............................. 91-ON

STEEL PLATES
Kit
300A
301B
302C
303D
304F
305C
306F

Steel Plate Kit ........................... 91-ON


'C' Brake ................................... 91-ON
'B' Clutch................................... 91-ON
'A' Clutch................................... 91-ON
'E' Clutch................................... 91-ON
'D' Brake ................................... 91-ON
'A' Clutch Waved Plate ............. 91-ON
'D' Clutch Waved Plate ............. 91-ON

1
4
3
5
5
6
1
1

4HP18.STK01
3HP22.STP03
4HP18.STP01
4HP18.STP01
4HP18.STP02
4HP18.STP01
4HP18.STP03
5HP19.STP15

1
1
1
1

4HP18.PP01
4HP18.PP02
4HP18.PP02
4HP18.PP02

SPECIAL ITEMS
NI
NI

PRESSURE PLATES
400A
401B
402C
403F

'C' Brake Pressure Plate........... 92-ON


'B' Clutch Pressure Plate .......... 92-ON
'A' Clutch Pressure Plate .......... 92-ON
'D' Clutch Pressure Plate .......... 92-ON

455

ATSG Repair Manual .................. 91-ON


ATSG Diagnostic Guide .............. 91-ON

4HP18.MAN02
4HP18.MAN03

ZF 4HP18FLA (AUDI) Code: 1050 020 xxx

4 SPEED AWD (Electronic Control)

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

452

YEARS

QTY

PART NO

ZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx

A
C

4 SPEED 2WD (Electronic Control)

453

ZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx

A
C

4 SPEED 2WD (Electronic Control)

454

ZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx


4 SPEED 2WD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit

Overhaul Kit (Audi OEM) .......... 92-ON


Overhaul Kit (Porsche OEM) .... 92-ON

YEARS

QTY

PART NO

SPRINGS & CIRCLIPS


1
1

4HP18.OHK05
4HP18.OHK08

410A
411B
414D
415F

'C' Brake Diaphagm Spring....... 92-ON


'B' Clutch Diaphragm Spring..... 92-ON
'E' Clutch Diaphragm Spring..... 92-ON
'D' Brake Diaphragm Spring ..... 92-ON

1
1

4HP18.GAS05
4HP18.GAS08

450G Filter.......................................... 92-ON

5HP18.OR02

500B Band (OEM).............................. 92-ON

1
1
2
1

4HP18.DIA01
4HP18.DIA02
4HP18.DIA04
4HP18.DIA05

4HP18.FIL02

4HP18.BAN02

1
1
1

4HP18.BUS01
4HP14.BUS12
4HP18.BUS04

GASKETS
100G Pan Gasket ............................... 92-ON
Ni
Valve Body Gasket ................... 92-ON

FILTERS

RUBBER COMPONENTS
120A Pump Outer 'O' Ring................. 92-ON

BANDS

BUSHES
METAL CLAD SEALS
150A Converter Seal.......................... 92-ON
153G Selector Shaft ........................... 92-ON

1
1

4HP18.MCS01
CTX.MCS13

550A Stator Support (Rear) ............... 92-ON


551C Turbine Shaft (Bronze) ............. 92-ON
552A Pump Body Bush ...................... 92-ON

ELECTRONIC COMPONENTS
SEALING RINGS
Kit
Kit
200A
201A
202C
203C
204D
205D

Sealing Ring Kit (OEM)............. 92-ON


Sealing Ring Kit (Bryco)............ 92-ON
Stator Support (Front)............... 92-ON
Stator Support (Rear) ............... 92-ON
Turbine Shaft Front (Small) ...... 92-ON
Turbine Shaft Rear (Large) ....... 92-ON
Motor Shaft Front (Plastic)........ 92-ON
Motor Shaft Rear (Large).......... 92-ON

Kit
1
1
2
1
1
1
2
1

4HP18.SRK01
4HP18.SRK02
4HP18.SSR06
4HP14.SSR03
4HP18.SSR04
4HP18.SSR07
4HP18.SSR02
4HP18.SSR08

700G
701G
702G
703G

Valve Body Solenoids


(Audi Only)................................ 92-ON
Range Switch
(Audi Only)................................ 92-ON
Vehicle Speed Sensor
(Audi Only)................................ 92-ON
Shift Solenoid
(Audi Only)................................ 92-ON
Output Speed Sensor
(Fits on Diff Cover).................... 92-ON

4HP18.SOL10

4HP18.ELE04

4HP18.ELE02

5HP18.SOL01

4HP18.ELE01

FRICTION PLATES
Kit
250A
251B
251B
252C
252C
253D
253D
254F
254F

Friction Kit................................. 92-ON


'C' Brake (Borg Warner) ........... 92-ON
'B' Clutch (OEM) ....................... 92-ON
'B' Clutch (Pattern).................... 92-ON
'A' Clutch (OEM) ....................... 92-ON
'A' Clutch (Pattern).................... 92-ON
'E' Clutch (OEM) ....................... 92-ON
'E' Clutch (Pattern).................... 92-ON
'D' Brake (OEM)........................ 92-ON
'D' Clutch (Pattern).................... 92-ON

1
4
3
3
5
5
5
5
6
6

4HP18.FRK01
3HP22.FRP23
4HP18.FRP05
4HP18.FRP15
4HP18.FRP03
4HP18.FRP12
4HP18.FRP04
4HP18.FRP14
4HP18.FRP02
4HP18.FRP12

THRUST WASHERS & BEARINGS


601E Thrust Bearing Kit
('E' Clutch to Int, Shaft) ............. 92-ON
602E Thrust Bearing Kit
(Int. Shaft to Sun Gear Shaft) ... 92-ON
603E Thrust Bearing Kit
(Sun Gear Shaft to Drive Shell) 92-ON
604E Thrust Bearing Kit
(Planetary to O. Shaft) .............. 92-ON
606D Thrust Bearing 'A' to 'E' Clutch . 92-ON

4HP18.TK01

4HP18.TK05

4HP18.TK03

1
1

5HP18.TK04
4HP18.TOR04

1
1
1
1

4HP18.DRU03
4HP18.PIS01
4HP18.PIS04
4HP18.OWC03

4HP18.SER02

HARD PARTS
STEEL PLATES
Kit
300A
301B
302C
303D
304F
305C
306F

Steel Plate Kit ........................... 92-ON


'C' Brake ................................... 92-ON
'B' Clutch................................... 92-ON
'A' Clutch................................... 92-ON
'E' Clutch................................... 92-ON
'D' Brake ................................... 92-ON
'A' Clutch Waved Plate ............. 92-ON
'D' Clutch Waved Plate ............. 92-ON

1
4
3
5
5
6
1
1

4HP18.STK01
3HP22.STP03
4HP18.STP01
4HP18.STP01
4HP18.STP02
4HP18.STP01
4HP18.STP03
5HP19.STP15

1
1
1
1

4HP18.PP01
4HP18.PP02
4HP18.PP02
4HP18.PP02

803C
805C
807D
808B
NI

SPECIAL ITEMS
NI
NI

PRESSURE PLATES
400A
401B
402C
403F

'C' Brake Pressure Plate........... 92-ON


'B' Clutch Pressure Plate .......... 92-ON
'A' Clutch Pressure Plate .......... 92-ON
'D' Clutch Pressure Plate .......... 92-ON

'A' Clutch Drum ......................... 92-ON


'A' Clutch Piston........................ 91-ON
'E' Clutch Piston........................ 92-ON
'C'-'B' One Way Clutch Assy ..... 92-ON
Cushion Spring 'C2' Servo
(Pack of two)............................. 92-ON

459

ATSG Repair Manual .................. 91-ON


ATSG Diagnostic Guide .............. 91-ON

4HP18.MAN02
4HP18.MAN03

ZF 4HP18FLE (AUDI/PORSCHE) Code: 1050 012 xxx


4 SPEED 2WD (Electronic Control)

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

456

YEARS

QTY

PART NO

ZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)

A
C

4 SPEED FWD (Electronic Control) Code: 1019 000 xxx

457

ZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)

A
C

4 SPEED FWD (Electronic Control) Code: 1019 000 xxx

458

ZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)
4 SPEED FWD (Electronic Control) Code: 1019 000 xxx
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit
Kit
Kit
Kit

Overhaul Kit (OEM)


(Renault, Citroen & Peugeot).... 95-ON
Overhaul Kit (OEM)
(Mercedes)................................ 97-ON
Overhaul Kit (OEM)
(Fiat, Lancia, Alfa)..................... 98-ON
Valve Body Service Kit.............. 95-ON

4HP20.OHK01

4HP20.OHK02

1
1

4HP20.OHK03
4HP20.OHK04

GASKETS
100H Valve Body Cover ..................... 95-ON
101G Main Case Gasket
(Fiat, Lancia, Mercedes) ........... 97-ON
101G Main Case Gasket
(Peugeot, Citroen, Renault) ...... 95-ON
102G Inner Main Case Gasket ........... 95-ON
103H Valve Body Gasket ................... 95-ON

4HP20.GAS01

4HP20.GAS02

1
1
1

4HP20.GAS05
4HP20.GAS03
4HP20.GAS04

RUBBER COMPONENTS
120F Pump Outer 'O' Ring................. 95-ON
121F End Cover to Case 'O' Ring...... 95-ON

YEARS

QTY

PART NO

STEEL PLATES

1
1

4HP20.OR01
5HP18.OR02

300A 'E' Clutch Box Codes


(005, 007, 008, 010, 018 Only .. 95-ON
300A 'E' Clutch All Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON
301A 'B' Clutch 3.90mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON
301A 'B' Clutch 3.90mm Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON
302A 'B' Clutch 2.40mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON
302A 'B' Clutch 2.40mm Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON
303C 'D' Brake 1.80mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON
303C 'D' Brake 1.80mm Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON
304C 'C' Brake 1.80mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON
305C 'C' Brake 3.00mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON
306C 'C' Brake Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON
307D 'F' Clutch ................................... 95-ON
308A 'E' Clutch Wavy Steel................ 95-ON
309A 'B' Clutch Wavy Steel................ 95-ON
310C 'D' Brake Wavy Steel ................ 95-ON
311D 'F' Clutch Wavy Steel ................ 95-ON

4-5 4HP20.STP09
4-5 4HP20.STP11
1

4HP20.STP12

4HP20.STP14

1-2 4HP20.STP13
1-2 4HP20.STP15
4

4HP20.STP03

4HP20.STP05

4HP20.STP06

4HP20.STP07

1
3
1
1
1
1

4HP20.STP08
4HP20.STP01
4HP20.STP10
4HP20.STP10
4HP20.STP04
4HP20.STP02

4HP20.PP08

4HP20.PP10

4HP20.PP09

4HP20.PP11

METAL CLAD SEALS


150F
151E
151E
152E
152E
153G

Pump Body ............................... 95-ON


Diff L.H (All Except Mercedes).. 95-ON
Diff L.H 45x62x7 (Mercedes) .... 95-ON
Diff R.H (All Except Mercedes) . 95-ON
Diff R.H 40x58x10/19 (Merc) .... 95-ON
Selector Shaft Seal ................... 95-ON

1
1
1
1
1
1

4HP18.MCS01
4HP20.MCS04
4HP20.MCS06
4HP20.MCS05
4HP20.MCS07
CTX.MCS13

MOULDED PISTONS
170C
171C
171C
172C

'D' Brake ................................... 95-ON


'C' Brake (Box Code Required). 95-ON
'C' Brake (Box Code Required). 95-ON
'C' Brake Piston & Cylinder Assy
(Box Code Required) ................ 95-ON

1
1
1

4HP20.PIS01
4HP20.PIS02
4HP20.PIS03

4HP20.PISKIT

SEALING RINGS
200A 'E' Clutch/Input Shaft ................ 95-ON
201F Rear Cover ............................... 95-ON

1
3

4HP20.SSR01
4HP20.SSR02

FRICTION PLATES
Kit
250A
251A
252C
253C

Friction Kit................................. 95-ON


'E' Clutch................................... 95-ON
'B' Clutch................................... 95-ON
'D' Brake ................................... 95-ON
'C' Brake Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON
254C 'C' Brake Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON
255D 'F' Clutch ................................... 95-ON

1
5
3
4

4HP20.FRK01
4HP20.FRP04
4HP20.FRP04
5HP19.FRP02

4HP20.FRP03

1
3

4HP20.FRP02
5HP19.FRP02

PRESSURE PLATES
400A 'E' Clutch 4.80mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON
400A 'E' Clutch 4.80mm Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON
400A 'E' Clutch 3.90mm Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON
400A 'E' Clutch 3.90mm Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON
401A 'B' Clutch Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON
(3.00mm) ..................................
(2.70mm) ..................................
(2.40mm) ..................................
(2.10mm) ..................................
(1.80mm) ..................................
401A 'B' Clutch Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON
(3.00mm) ..................................
(2.70mm) ..................................
(2.40mm) ..................................
(2.10mm) ..................................
(1.80mm) ..................................
402C 'D' Brake Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON
(2.40mm) ..................................
(2.10mm) ..................................
(1.80mm) ..................................
402C 'D' Brake Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON
(2.40mm) ..................................
(2.10mm) ..................................
(1.80mm) ..................................
403D 'F' Clutch Selective ................... 95-ON
(3.60mm) ..................................
(3.30mm) ..................................
(3.00mm) ..................................

463

1
4HP20.PP12
4HP20.PP13
4HP20.PP14
4HP20.PP15
4HP20.PP16
1
4HP20.PP17
4HP20.PP18
4HP20.PP19
4HP20.PP20
4HP20.PP21
1
4HP20.PP04
4HP20.PP05
4HP20.STP03
1
4HP20.PP06
4HP20.PP07
4HP20.STP05
1
4HP20.PP01
4HP20.PP02
4HP20.PP03

ZF 4HP20 (RENAULT,CITROEN,PEUGEOT,FIAT,ALFA,MERCEDES)
4 SPEED FWD (Electronic Control) Code: 1019 000 xxx
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

SPRINGS & CIRCLIPS


410A
411A
412C
413C

'E' Clutch Diaphragm Spring..... 95-ON


'B' Clutch Diaphragm Spring..... 95-ON
'D' Brake Diaphragm Spring ..... 95-ON
'C' Brake Diaphragm Spring
Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON
413C 'C' Brake Diaphragm Spring
Box Codes
(005, 007, 008, 010, 018 Only) . 95-ON
414D 'F' Clutch Diaphragm Spring ..... 95-ON

1
1
1

4HP20.DIA05
4HP20.DIA06
4HP20.DIA02

4HP20.DIA04

1
1

4HP20.DIA03
4HP20.DIA01

QTY

PART NO

4HP20.FIL01

4HP20.FIL02

4HP20.BUS01

800F Pump Assy................................ 95-ON


801A Input Drum ................................ 95-ON
802C 'C'/'D' Disc Carrier
Except Box Codes
(005, 007, 008, 010, 018) ......... 95-ON

1
1

4HP20.PUM01
4HP20.DRU01

4HP20.HUB01

1
1
1

5HP19.THW01
4HP20.COO01
4HP20.RET01
4HP20.MAN01

SPECIAL ITEMS

FILTERS
450G Pick Up Filter
(Mercedes, Fiat)........................ 95-ON
450G Pick Up Filter
(Peugeot, Citroen, Renault) ...... 95-ON

YEARS

HARDWARE

900F Oil Dam


(Fits Behind Pump seal) ........... 95-ON
901G Oil Cooler Assy (Renault) ......... 95-ON
NI
Retainer (L.H. Diff Seal............. 95-ON
NI
OEM Repair Manual ................. 95-ON
NI
Electrical Information Manual
(Peugeot) .................................. 95-ON

4HP20.MAN02

BUSHINGS
550F Pump Body Bush ...................... 95-ON

THRUST WASHERS & SELECTIVES

BEARINGS & RACES


690E Output Roller Bearing
(Centre Support) ....................... 95-ON
691E Output Roller Bearing ............... 95-ON

1
1

4HP20.BE02
4HP20.BE01

ELECTRICAL COMPONENTS
700G Inductive Speed Sensor
(Fits in Case) ............................ 95-ON
701H Inductive Speed Sensor
(Fits on Valve Body).................. 95-ON
702H Valve Body Loom & Temp Sensor
All Except Box Codes (037, 041, 042,
052, 053, 054, 055, 056, 058, 063, 064,
065, 066, 067, 068, 073)........... 95-ON
703G Range Switch
(Peugeot, Cirtoen) .................... 95-ON
703G Range Switch
(Mercedes)................................ 95-ON
703G Range Switch
(Fiat) ......................................... 95-ON
703G Range Switch
(Renault) ................................... 95-ON
704H PWM Solenoid .......................... 95-ON
705H Shift Solenoid............................ 95-ON
706H PWM Solenoid (Press Control). 95-ON
707H Shift Solenoid............................ 95-ON
708H PWM Solenoid .......................... 95-ON
709H PWM Solenoid .......................... 95-ON
Kit
Solenoid Valve Kit..................... 95-ON

4HP20.ELE01

4HP20.ELE01

4HP20.ELE02

4HP20.ELE03

4HP20.ELE04

1
1
1
1
1
1
1
1
1

4HP20.ELE05
4HP20.SOL02
4HP20.SOL01
4HP20.SOL03
4HP20.SOL01
4HP20.SOL02
4HP20.SOL02
4HP20.SOL10

VALVE BODY PARTS


Kit

Valve Body Service Kit.............. 95-ON

4HP20.OHK04

464

Rev 03/2004

ZF 3HP22, 4HP22H, EH & A

A
C

3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)

461

ZF 3HP22, 4HP22H, EH & A

A
C

3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)

462

ZF 3HP22, 4HP22H, EH & A

3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)
ILL
NO. DESCRIPTION
Kit
Kit
Kit
Kit
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit 3HP22 .................. 75-ON


Overhaul Kit 3HP22
(Citroen FWD)........................... 75-ON
Overhaul Kit 4HP22
(Transtec) ................................. 83-ON
Overhaul Kit 4HP22H (OEM)
(BMW, Peugeot, Volvo, Jaguar) 83-ON
Overhaul Kit 4HP22EH (OEM)
(BMW, Jaguar).......................... 87-ON
Overhaul Kit 4HP22H (OEM)
(Land/Range Rover) ................. 83-ON
Overhaul Kit 4HP22EH (OEM)
(Land/Range Rover) ................. 94-ON

QTY

PART NO

NI
NI
NI
NI
NI
NI
NI
NI
NI

Pan Gasket (3HP22)................. 75-ON


Pan Gasket (4HP22)................. 83-ON
Stator to Case (3HP22) ............ 75-ON
Stator to Case (4HP22) ............ 83-ON
Stator to Case (4HP22 OEM) ... 83-ON
Extension Housing (4HP22) ..... 83-ON
Valve Body Cover (3HP22)
(Citroen FWD)........................... 75-ON
Side Cover (3HP22)
(Citroen FWD)........................... 75-ON
Valve Body Gasket (3HP22)
(Citroen FWD)........................... 75-ON
Filter Gasket (3HP22 RWD) ..... 75-ON
Bell Housing Gasket (3HP22)
(Citroen FWD)........................... 75-ON
Valve Body Gasket (4HP22H)
(Box Code Required) ................ 83-ON
Valve Body Gasket (4HP22H)
(Box Code Required) ................ 83-ON
Valve Body Gasket (4HP22EH)
(Box Code Required) ................ 87-ON
Valve Body Gasket (4HP22EH)
(Box Code Required) ................ 87-ON
Valve Body Gasket (4HP22EH)
(Box Code Required) ................ 94-ON

NI
NI
NI
NI
NI

Pump 'O' Ring........................... 75-ON


Input Shaft 'O' Ring................... 83-ON
A Clutch Outer 'O Ring ........... 83-ON
A Clutch Inner 'O Ring ........... 83-ON
'B' Clutch Inner 'O' Ring ............ 83-ON
'B' Clutch Outer 'O' Ring ........... 83-ON
'B' Clutch to Sun Shaft 'O' Ring 83-ON
Filter to Valve Body 'O' Ring ..... 83-ON
'F' Brake Outer 'O' Ring ............ 83-ON
'F' Brake Inner 'O' Ring ............. 83-ON
'C1' Brake Inner 'O' Ring........... 83-ON
Output Shaft 'O' Ring ................ 83-ON
'D' Brake Cushion Rubber
(Some Models) ......................... 85-ON
V. Body to Case Seal 3HP22 .... 75-ON
V. Body to Case Seal 4HP22 .... 83-ON
V. Body to Case Seal Angled ... 83-ON
Angled Rubber Spacer Kit ........ 83-ON
Rubber Spacer & Clip Kit
(For Valve Body) ....................... 83-ON

QTY

3HP22.OHK01

3HP22.OHK02

4HP22.OHK03

4HP22.OHK02

4HP22.OHK05

4HP22.OHK04

4HP22.OHK06

1
1
1
1
1
1

3HP22.GAS01
4HP22.GAS01
3HP22.GAS04
4HP22.GAS02
4HP22.GAS22
4HP22.GAS03

3HP22.GAS02

3HP22.GAS03

* See ATSG Bullitin 91-70

1
1

3HP22.GAS05
3HP22.GAS06

FRICTION PLATES

3HP22.GAS08

4HP22.GAS04

4HP22.GAS05

4HP22.GAS06

4HP22.GAS07

4HP22.GAS08

RUBBER COMPONENTS
120A
121B
122B
123B
124C
125C
126C
127J
NI
NI
NI
NI
NI

YEARS

METAL CLAD SEALS

GASKETS
100J
100J
NI
101A
101A
102J
NI

ILL
NO. DESCRIPTION

1
1
1
1
1
1
1
1
1
1
1
1

4HP22.OR03
4HP22.OR14
4HP22.OR01
4HP22.OR12
4HP22.OR12
4HP22.OR06
4HP22.OR14
4HP22.OR11
4HP22.OR04
4HP22.OR07
4HP22.OR05
4HP22.OR15

1
4
8
1
1

4HP22.CUS01
4HP22.RUB01
4HP22.RUB01
4HP22.RUB02
4HP22.RK01

4HP22.RK02

150A
151J
152J
NI
NI
NI

Front Pump Body Seal.............. 75-ON


Extension Housing.................... 75-ON
Selector Shaft ........................... 75-ON
Differential 3HP22 FWD ........... 75-ON
Transfer Case Range Rover ..... 85-94
Transfer Case Range Rover
Later Chain Driven Unit
(70mm OD x 48mm ID)............. 94-ON

PART NO

1
1
1
2
2

3HP22.MCS01
3HP22.MCS02
3HP22.MCS03
3HP22.MCS04
TF8.MCS05

4HP22.MCS06

1
1
2
1
1
2
1
2

3HP22.SRK01
4HP22.SRK01
4HP22.SSR01
4HP22.SSR08
4HP22.SSR02
4HP22.SSR03
4HP22.SSR07
4HP22.SSR04

4HP22.SSR06

4HP20.SSR02

SEALING RINGS
Kit
Kit
200B
201B
202C
203F
204G
205H
206H

Sealing Ring Kit 3HP22 ............ 75-ON


Sealing Ring Kit 4HP22 ............ 85-ON
Input Shaft (Metal OEM) ........... 85-ON
Input Shaft Rear (Teflon*) ........ 85-ON
'B' Clutch Drum (OEM) ............. 85-ON
Sun Gear Shaft (OEM) ............. 85-ON
Planetary Set (OEM)................. 85-ON
'F' Brake to 'E' Clutch (OEM) .... 85-ON
'F' Brake to Governor Assy
(Rubber OEM) .......................... 85-ON
207H 'F' Brake to Park Ring (Metal)
(EH Models Only) ..................... 87-ON

Kit
250B
251C
252D
253D
254E
255H
256H

Friction Kit (4HP22) .................. 83-ON


'A' Clutch (Forward) .................. 75-ON
'B' Clutch (Third & Reverse) ..... 75-ON
'C1' Brake
(Intermediate & Overrun) .......... 75-ON
'C' Brake (Intermediate) ............ 75-ON
'D' Clutch................................... 75-ON
'E' Clutch (Overdrive Clutch)..... 83-ON
'F' Brake (Overdrive Brake) ...... 83-ON

1 4HP22.FRPKIT01
4-6 3HP22.FRP21
3-4 3HP22.FRP22
2
2
4-6
3-4
3-4

3HP22.FRP22
3HP22.FRP22
3HP22.FRP23
4HP22.FRP11
4HP22.FRP11

1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
4-5
3-4
2
2
1

4HP22.STK01
3HP22.STP08
3HP22.STP02
3HP22.STP06?
3HP22.STP09
3HP22.STP04
3HP22.STP03
3HP22.STP04
3HP22.STP03
3HP22.STP05
3HP22.STP04
3HP22.STP03
3HP22.STP05
3HP22.STP04
3HP22.STP03
3HP22.STP05
4HP22.STP03
4HP22.STP02
4HP22.STP01
3HP22.STP01
3HP22.STP07
4HP22.STP06

STEEL PLATES
Kit
300B
300B
300B
300B
301C
301C
302D
302D
302D
303D
303D
303D
304E
304E
304E
304E
305H
306H
310B
310B
311C

463

Steel Plate Kit (4HP22)............. 83-ON


'A' Clutch Selective (2.10mm)... 75-ON
'A' Clutch Selective (1.80mm)... 75-ON
'A' Clutch Selective (1.50mm)... 75-ON
'A' Clutch Selective (1.20mm)... 75-ON
'B' Clutch Selective (2.10mm)... 75-ON
'B' Clutch Selective (1.80mm)... 75-ON
'C'' Brake Selective (2.10mm)... 75-ON
'C1' Brake Selective (1.80mm) . 75-ON
'C1' Brake Selective (1.50mm) . 75-ON
'C' Brake Selective (2.10mm) ... 75-ON
'C' Brake Selective (1.80mm) ... 75-ON
'C' Brake Selective (1.50mm) ... 75-ON
'D' Brake Selective (2.10mm) ... 75-ON
'D' Brake Selective (1.80mm) ... 75-ON
'D' Brake Selective (1.50mm) ... 75-ON
'D' Brake Selective (1.20mm) ... 75-ON
'E' Clutch (1.50mm) .................. 83-ON
'F' Brake (2.00mm) ................... 83-ON
'A' Clutch Waved (1.00mm) ...... 75-ON
'A' Clutch Waved (1.60mm) ...... 75-ON
'B' Clutch Waved....................... 83-ON

ZF 3HP22, 4HP22H, EH & A

3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)
ILL
NO. DESCRIPTION
400C
401D
402H
403H

YEARS

QTY

PRESSURE PLATES

'B' Clutch (4.50mm) .................. 83-ON


'C' Brake (4.50mm) ................... 83-ON
'E' Clutch................................... 83-ON
'F' Brake.................................... 83-ON

1
1
1
1

PART NO

4HP22.PP02
4HP22.PP02
4HP22.PP05
4HP22.PP06

ILL
NO. DESCRIPTION
NI
NI
NI
NI

SPRINGS & CIRCLIPS


410B
411C
412C
413E
414E
415H
416H
NI

'A' Clutch Diaphragm Spring..... 83-ON


'B' Clutch Diaphragm Spring..... 83-ON
'C1' Brake Diaphragm Spring ... 83-ON
'C' Brake Diaphragm Spring ..... 83-ON
'D' Brake Diaphragm Spring ..... 83-ON
'E' Clutch Diaphragm Spring..... 83-ON
'F' Brake Diaphragm Spring...... 83-ON
'C' Accumulator Spring (Volvo)
`(Codes; 1043 010 042, 151, 161,
171, 172, 246 & 279) ................ 83-ON
430C Circlip 'B' Clutch to Sun Shaft ... 83-ON
431B Circlip 'A' Clutch Retaining........ 83-ON
NI
Circlip Case sealing Rubber
Compression Spring ................. 83-ON

NI

1
1
1
1
1
1
1

4HP22.DIA01
4HP22.DIA05
4HP22.DIA06
4HP22.DIA06
4HP22.DIA03
4HP22.DIA04
4HP22.DIA02

1
1
1

4HP22.SPR07
4HP22.CIR01
4HP22.CIR02

4HP22.CIR03

NI
NI
NI
NI

NI
NI
450J
450J
450J
450J
450J
450J
450J

Filter 3HP22.............................. 75-ON


Filter 3HP22 Citroen FWD ........ 75-ON
Filter 4HP22.............................. 83-ON
Filter 4HP22 (OEM) .................. 83-ON
Filter 4HP22
(Range Rover/DAF) .................. 83-ON
Filter 4HP22 (OEM)
(Range Rover/DAF) .................. 83-ON
Filter 4HP22 (With Spout)......... 86-ON
Filter Porsche 911..................... 90-ON
Filter Pinzgauer Code 485 ........ 90-ON

Kit
1
1
1
1

3HP22.FIL01
3HP22.FIL02
4HP22.FIL01
4HP22.FIL11

4HP22.FIL02

1
1
1
1

4HP22.FIL12
4HP22.FIL03
4HP22.FIL04
4HP22.FIL05

BUSHINGS
550A Front Pump Body Bush
(13mm Wide) ............................ 75-ON
550A Front Pump Body Bush
(17mm Wide) ............................ 94-ON
551B 'A' Clutch Housing..................... 75-ON
552D C1 Clutch Housing.................... 75-ON
NI
Centre Support ......................... 75-ON
NI
Governor Support ..................... 75-ON

3HP22.BUS01

1
1
1
1
1

4HP22.BUS01
4HP18.BUS01
4HP18.BUS01
4HP18.BUS01
4HP18.BUS01

THRUST WASHERS & BEARINGS


600H 'F' Brake Retainig 'C' Clip ......... 83-ON

4HP22.THW01

QTY

Shift Solenoid (E7 Electrics)


(Early 5 Solenoid V. Body) ........ 87-ON
Shift Solenoid (E9 Electrics)
(Late 4 Solenoid V. Body) ......... 89-ON
Pressure Control Solenoid (OEM)
(E7 Electrics 5 Sol V. Body) ...... 87-ON
Pressure Control Solenoid (Fitzall)
(E7 Electrics 5 Sol V. Body) ...... 87-ON
Pressure Control Solenoid (OEM)
(E9 Electrics 4 Sol V. Body) ...... 89-ON
Inductive Speed Sensor............ 87-ON
Valve Body Loom
(E7 Electrics 5 Sol V. Body) ...... 87-ON
Inhibitor Switch (Range Rover). 87-ON
Range Switch (Range Rover Codes
1043 010 727, 728 & 759) ........ 94-ON

PART NO

4HP22.SOL01

5HP18.SOL01

4HP22.SOL02

4HP22.SOL22

1
1

5HP18.SOL02
4HP22.ELE01

1
1

4HP22.ELE02
4HP22.ELE03

4HP22.ELE04

VALVE BODY COMPONENTS


NI
NI
NI

FILTERS

YEARS

ELECTRICAL COMPONENTS

Kit

Aluminum Tube 'U' Shape ........ 83-ON


Valve Body Plastic Check Ball
(6.50mm) .................................. 75-ON
Valve Body Plastic Check Ball
(4.50mm) .................................. 75-ON
Shift Correction Package
(Hydraulic Units) ....................... 83-ON
Shift Correction Package
(Electronic Units) ...................... 83-ON

4HP22.TU01

AR 4HP22.BALL01
AR 4HP22.BALL02
1

4HP22.SK02

4HP22.SK03

4HP22.PUM01

4HP22.PUM02

4HP22.PUM02

4HP22.SUP01

4HP22.SUP02

4HP22.SUP12

1
1
1
1
1
1

4HP22.SUP03
4HP22.SSH01
4HP22.DRU02
4HP22.HUB01
4HP22.DRU06
4HP22.DRU01

1
1

4HP22.OWC01
4HP22.DRU07

4HP22.PL03

1
1

4HP22.PL02
4HP22.PL01

1
1

4HP22.OWC02
4HP22.DRU04

4HP22.DRU03

HARD PARTS
800A Pump Body & Gears
(Box Code Required) ................ 83-ON
800A Pump Body & Gears
(Box Code Required) ................ 83-ON
800A Pump Body & Gears Box Codes:
(1043 010 739, 770, 771 & 774)83-ON
801A Stator Support (Reconditioned)
(No Valve Core Required) ........ 83-ON
801A Stator Support (Reconditioned)
(With Valve Core Required) ..... 83-ON
801A Stator Support (New)
(With Valve Box Code Required)83-ON
801A Stator Support (New)
(Large Cooler Union Late BMW)
(Box Code Required) ................ 83-ON
802A Stator Shaft Only ...................... 83-ON
803B 'A' Clutch Cylinder..................... 83-ON
804B 'A' & 'B' Clutch Carrier............... 83-ON
805C 'B' Clutch Cylinder (4 Plate) ...... 83-ON
806D 'C1' Clutch Housing .................. 83-ON
807D 'C1' & 'C' Brake
One Way Clutch Assy ............... 83-ON
808E Centre Support ......................... 83-ON
809F Front Planet Assembly
(3 Pinion with OWC Assy.......... 83-ON
809F Front Planet Assembly
(4 Pinion with OWC Assy.......... 83-ON
810G Over Drive Planet Assembly ..... 83-ON
811G Over Drive One Way Clutch Assy
(Late Units Box Code Required)87-ON
812H 'E' Clutch Cylinder..................... 83-ON
813H 'F' Brake Cylinder
Hydraulic (4 Plate) .................... 83-ON

464

ZF 3HP22, 4HP22H, EH & A

3 & 4 SPEED FWD, RWD & 4WD (Hydraulic & Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

HARD PARTS Cont...

813H 'F' Brake Cylinder


Electronic (4 Plate) ................... 83-ON
814J Governor Hub (Excluding Valve Assy)
Single Governor........................ 83-ON
814J Governor Hub (Excluding Valve Assy)
Double Governor ...................... 83-ON
815G Splined Hub O.D. One Way Clutch
(Late Units Box Code Required)87-ON
816G Output Shaft (Peugeot Only)
(Box Code Required) ................ 83-ON
NI
Range Rover Transfer Shaft
(Fits Over Transmission O. Shaft

PART NO

4HP22.DRU05

4HP22.GOV01

4HP22.GOV02

4HP22.HUB02

4HP22.SH01

4HP22.SH02

ILL
NO. DESCRIPTION

A full range of Governor Valve Assemblies &


Kickdown cables are available, please furnish
transmission code when ordering,
SPECIAL ITEMS
900J
901J
902J
NI
NI
NI
NI

Output Shaft Nut ....................... 75-ON


Lock Tab Output Shaft Nut........ 75-ON
'F' Brake to Case Screw ........... 83-ON
Plastic Breather Cap................. 75-ON
Range Rover Sump Bung
(Allen Head No Magnet) ........... 87-ON
Range Rover Sump Bung
(17mm Head With Magnet)....... 87-ON
ATSG Rebuild Manual .............. 83-ON

1
1
10
1

4HP22.NUT02
4HP22.TAB01
4HP22.NUT01
4HP22.CAP01

4HP22.PLU01

4HP22.PLU02
4HP22.MAN01

465

YEARS

QTY

PART NO

A
C
466

ZF 4HP22HL (PORSCHE) Code: 1043 050 xxx

A
C

4 SPEED RWD TRANSAXLE (Electronic Control)

467

ZF 4HP22HL (PORSCHE) Code: 1043 050 xxx

A
C

4 SPEED RWD TRANSAXLE (Electronic Control)

468

ZF 4HP22HL (PORSCHE) Code: 1043 050 xxx


4 SPEED RWD TRANSAXLE (Electronic Control)
ILL
NO. DESCRIPTION
Kit

YEARS

KITS

Overhaul (OEM)........................ 91-ON

QTY

ILL
NO. DESCRIPTION

PART NO

4HP22.OHK07

4HP22.GAS08

Kit
300B
300B
300B
300B
301C
301C
302D
302D
302D
303D
303D
303D
304E
304E
304E
304E
305H
306J
310B
310B

GASKETS
NI

Valve Body Gasket ................... 91-ON

RUBBER COMPONENTS
120A
121B
122A
123A
124C
125C
126C
127K
128J
129J
130D
131K
132G

Pump 'O' Ring........................... 91-ON


Input Shaft 'O' Ring................... 91-ON
A Clutch Outer 'O Ring ........... 91-ON
A Clutch Inner 'O Ring ........... 91-ON
'B' Clutch Inner 'O' Ring ............ 91-ON
'B' Clutch Outer 'O' Ring ........... 91-ON
'B' Clutch to Sun Shaft 'O' Ring 91-ON
Filter to Valve Body 'O' Ring ..... 91-ON
'F' Brake Outer 'O' Ring ............ 91-ON
'F' Brake Inner 'O' Ring ............. 91-ON
'C1' Brake Inner 'O' Ring........... 91-ON
V. Body to Case Seal ................ 91-ON
Output Shaft 'O' Ring ................ 91-ON

1
1
1
1
1
1
1
1
1
1
1
6
1

4HP22.OR03
4HP22.OR14
4HP22.OR01
4HP22.OR12
4HP22.OR12
4HP22.OR06
4HP22.OR14
4HP22.OR11
4HP22.OR04
4HP22.OR07
4HP22.OR05
4HP22.RUB01
4HP22.OR15

1
1

3HP22.MCS01
3HP22.MCS03

Input Shaft ................................ 91-ON


'B' Clutch Drum ......................... 91-ON
Sun Gear Shaft ......................... 91-ON
Planetary Set ............................ 91-ON
'F' Brake to 'E' Clutch................ 91-ON
Output Shaft (Plastic)................ 91-ON

400C
401D
402H
403J

'B' Clutch (4.50mm) .................. 83-ON


'C' Brake (4.50mm) ................... 83-ON
'E' Clutch................................... 91-ON
'F' Brake.................................... 91-ON

410A
411C
412D
413D
414E
415H
416J
430C
431B
432K

'A' Clutch Diaphragm Spring..... 91-ON


'B' Clutch Diaphragm Spring..... 91-ON
'C1' Brake Diaphragm Spring ... 91-ON
'C' Brake Diaphragm Spring ..... 91-ON
'D' Brake Diaphragm Spring ..... 91-ON
'E' Clutch Diaphragm Spring..... 91-ON
'F' Brake Diaphragm Spring...... 91-ON
Circlip 'B' Clutch to Sun Shaft ... 91-ON
Circlip 'A' Clutch Retaining........ 91-ON
Circlip Case sealing Rubber
Compression Spring ................. 91-ON

2
1
2
1
2
1

5HP18.SSR03
4HP22.SSR02
4HP22.SSR03
4HP22.SSR07
4HP22.SSR04
4HP14.SSR08

1
5
4

4HP22.FRPKIT01
3HP22.FRP21
3HP22.FRP22

2
3
5
4
4

3HP22.FRP22
3HP22.FRP22
3HP22.FRP23
4HP22.FRP11
4HP22.FRP11

FRICTION PLATES
Kit
250B
251C
252D

Friction Kit................................. 91-ON


'A' Clutch (Forward) .................. 91-ON
'B' Clutch (Third & Reverse) ..... 91-ON
'C1' Brake
(Intermediate & Overrun) .......... 91-ON
253D 'C' Brake (Intermediate) ............ 91-ON
254E 'D' Clutch................................... 91-ON
255H 'E' Clutch (Overdrive Clutch)..... 91-ON
256J 'F' Brake (Overdrive Brake) ...... 91-ON

1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
4-5
3-4
2
2

PART NO

4HP22.STK01
3HP22.STP08
3HP22.STP02
3HP22.STP06?
3HP22.STP09
3HP22.STP04
3HP22.STP03
3HP22.STP04
3HP22.STP03
3HP22.STP05
3HP22.STP04
3HP22.STP03
3HP22.STP05
3HP22.STP04
3HP22.STP03
3HP22.STP05
4HP22.STP03
4HP22.STP02
4HP22.STP01
3HP22.STP01
3HP22.STP07

1
1
1
1

4HP22.PP02
4HP22.PP02
4HP22.PP05
4HP22.PP06

SPRINGS & CIRCLIPS

SEALING RINGS
200B
202C
203F
204G
205J
206G

Steel Plate Kit (4HP22)............. 91-ON


'A' Clutch Selective (2.10mm)... 91-ON
'A' Clutch Selective (1.80mm)... 91-ON
'A' Clutch Selective (1.50mm)... 91-ON
'A' Clutch Selective (1.20mm)... 91-ON
'B' Clutch Selective (2.10mm)... 91-ON
'B' Clutch Selective (1.80mm)... 91-ON
'C1' Brake Selective (2.10mm) . 91-ON
'C1' Brake Selective (1.80mm) . 91-ON
'C1' Brake Selective (1.50mm) . 91-ON
'C' Brake Selective (2.10mm) ... 91-ON
'C' Brake Selective (1.80mm) ... 91-ON
'C' Brake Selective (1.50mm) ... 91-ON
'D' Brake Selective (2.10mm) ... 91-ON
'D' Brake Selective (1.80mm) ... 91-ON
'D' Brake Selective (1.50mm) ... 91-ON
'D' Brake Selective (1.20mm) ... 91-ON
'E' Clutch (1.50mm) .................. 91-ON
'F' Brake (2.00mm) ................... 91-ON
'A' Clutch Waved (1.00mm) ...... 91-ON
'A' Clutch Waved (1.60mm) ...... 91-ON

QTY

PRESSURE PLATES

METAL CLAD SEALS


150A Front Pump Body Seal.............. 91-ON
152K Selector Shaft ........................... 91-ON

YEARS

STEEL PLATES

1
1
1
1
1
1
1
1
1

4HP22.DIA01
4HP22.DIA05
4HP22.DIA06
4HP22.DIA06
4HP22.DIA03
4HP22.DIA04
4HP22.DIA02
4HP22.CIR01
4HP22.CIR02

4HP22.CIR03

4HP22.FIL04

3HP22.BUS01

1
1
1
1

4HP22.BUS01
4HP18.BUS01
4HP18.BUS01
4HP18.BUS01

FILTERS
450K Pick Up Filter ............................ 91-ON

BUSHINGS
550A Front Pump Body Bush
(13mm Wide) ............................ 91-ON
550A Front Pump Body Bush
(17mm Wide) ............................ 91-ON
551A 'A' Clutch Housing..................... 91-ON
552D C1 Clutch Housing.................... 91-ON
NI
Centre Support ......................... 91-ON

THRUST WASHERS & SELECTIVES


600J

469

'F' Brake Retainig 'C' Clip ......... 91-ON

4HP22.THW01

ZF 4HP22HL (PORSCHE) Code: 1043 050 xxx

4 SPEED RWD TRANSAXLE (Electronic Control)

ILL
NO. DESCRIPTION

YEARS

QTY

BEARING & RACES

PART NO

ILL
NO. DESCRIPTION

ELECTRICAL COMPONENTS
700K
701K
702K
703K

Shift Solenoid............................ 91-ON


Lock Up Solenoid...................... 91-ON
Pressure Control Solenoid........ 91-ON
Inductive Speed Sensor............ 87-ON

3
1
1
1

5HP18.SOL01
5HP18.SOL03
5HP18.SOL02
4HP22.ELE01

VALVE BODY PARTS


NI
NI

Valve Body Plastic Check Ball


(6.50mm) .................................. 91-ON
Valve Body Plastic Check Ball
(4.50mm) .................................. 91-ON

AR 4HP22.BALL01
AR 4HP22.BALL02

HARDWARE
803A
804B
805C
809F

'A' Clutch Cylinder..................... 91-ON


'A' & 'B' Clutch Carrier............... 91-ON
'B' Clutch Cylinder (4 Plate) ...... 91-ON
Front Planet Assembly
(4 Pinion with OWC Assy.......... 91-ON
810G Over Drive Planet Assembly ..... 91-ON
811G Overdrive One Way Clutch Assy91-ON
815G Splined Hub
(Overdrive One Way Clutch)..... 91-ON

1
1
1

4HP22.DRU02
4HP22.HUB01
4HP22.DRU06

1
1
1

4HP22.PL02
4HP22.PL01
4HP22.OWC02

4HP22.HUB02

SPECIAL ITEMS
902J

'F' Brake to Case Screw ........... 83-ON

10 4HP22.NUT01

470

YEARS

QTY

PART NO

ZF 4HP24 Box Code: 1043 030 xxx

A
C

4 SPEED RWD (Electronic Control)

471

ZF 4HP24 Box Code: 1043 030 xxx

A
C

4 SPEED RWD (Electronic Control)

472

ZF 4HP24 Box Code: 1043 030 xxx


4 SPEED RWD (Electronic Control)
ILL
NO. DESCRIPTION
Kit
Kit
Kit

YEARS

KITS

Overhaul Kit (Transtec)............. 87-ON


Overhaul Kit (OEM)
(BMW, Jaguar).......................... 87-ON
Overhaul Kit (OEM)
(Land/Range Rover) ................. 94-ON

QTY

PART NO

4HP22.OHK03

4HP22.OHK05

4HP22.OHK06

1
1
1
1

4HP22.GAS01
4HP22.GAS02
4HP22.GAS22
4HP22.GAS03

4HP22.GAS08

GASKETS
100L
101L
101L
102K
NI

Pan Gasket ............................... 87-ON


Stator to Case........................... 87-ON
Stator to Case (OEM) ............... 87-ON
Extension Housing.................... 87-ON
Valve Body Gasket Except Box Codes:
(1043 030 012, 019, 021,
026 & 058) ................................ 87-ON

RUBBER COMPONENTS
120A
121B
122A
124C
125C
126C
127L
128J
129J
130D
131G
132E

Pump 'O' Ring........................... 87-ON


Input Shaft 'O' Ring................... 87-ON
A Clutch Outer 'O Ring ........... 87-ON
'B' Clutch Inner 'O' Ring ............ 87-ON
'B' Clutch Outer 'O' Ring ........... 87-ON
'B' Clutch to Sun Shaft 'O' Ring 87-ON
Filter to Valve Body 'O' Ring ..... 87-ON
'F' Brake Outer 'O' Ring ............ 87-ON
'F' Brake Inner 'O' Ring ............. 87-ON
'C1' Brake Inner 'O' Ring........... 87-ON
Output Shaft 'O' Ring ................ 87-ON
'D' Brake Cushion Rubber
(Some Models) ......................... 87-ON
133L V. Body to Case Seal ................ 87-ON
134L V. Body to Case Seal Angled ... 87-ON
NI
Angled Rubber Spacer Kit ........ 83-ON
NI
Rubber Spacer & Clip Kit
(For Valve Body) ....................... 83-ON

1
1
1
1
1
1
1
1
1
1
1

4HP24.OR01
4HP22.OR14
4HP22.OR01
4HP22.OR12
4HP22.OR06
4HP22.OR14
4HP22.OR11
4HP22.OR04
4HP22.OR07
4HP22.OR05
4HP22.OR15

1
8
1
1

4HP22.CUS01
4HP22.RUB01
4HP22.RUB02
4HP22.RK01

4HP22.RK02

ILL
NO. DESCRIPTION

Front Pump Body Seal.............. 87-ON


Extension Housing.................... 87-ON
Selector Shaft ........................... 87-ON
Transfer Case Range Rover
Later Chain Driven Unit
(70mm OD x 48mm ID)............. 87-ON

1
1
1

3HP22.MCS01
3HP22.MCS02
3HP22.MCS03

4HP22.MCS06

SEALING RINGS
Kit
200B
202C
203F
204G
205J
207J

Sealing Ring Kit ........................ 87-ON


Input Shaft ................................ 87-ON
'B' Clutch Drum ......................... 87-ON
Sun Gear Shaft ......................... 87-ON
Planetary Set ............................ 87-ON
'F' Brake to 'E' Clutch................ 87-ON
'F' Brake to Park Ring ............... 87-ON

1
2
1
2
1
2
1

4HP22.SRK01
4HP22.SSR01
4HP22.SSR02
4HP22.SSR03
4HP22.SSR07
4HP22.SSR04
4HP20.SSR02

QTY

Kit
250B
251C
252D

Friction Kit................................. 87-ON


'A' Clutch (Forward) .................. 87-ON
'B' Clutch (Third & Reverse) ..... 87-ON
'C1' Brake
(Intermediate & Overrun) .......... 87-ON
253D 'C' Brake (Intermediate) ............ 87-ON
254E 'D' Clutch................................... 87-ON
255H 'E' Clutch (Overdrive Clutch)..... 87-ON
256J 'F' Brake (Overdrive Brake) ...... 87-ON

PART NO

1
6
5

4HP24.FRK02
4HP22.FRP11
3HP22.FRP22

2
3
5
4
4

3HP22.FRP23
3HP22.FRP23
4HP24.FRP22
4HP22.FRP11
4HP22.FRP11

1
5
1
1
5
1
1
3
5
1
1
1
1
5
4
2

4HP24.STK01
4HP22.STP01
4HP22.STP01
4HP22.STP02
3HP22.STP04
3HP22.STP03
3HP22.STP04
3HP22.STP04
4HP24.STP01
4HP24.STP04
4HP24.STP03
4HP24.STP02
4HP24.STP01
4HP22.STP02
4HP22.STP01
4HP22.STP05

4HP22.STP06

1
1

4HP22.PP05
4HP22.PP06

STEEL PLATES
Kit
300B
301B
301B
302C
303D
304D
305D
306E
307E
307E
307E
307E
308H
309J
310B
311C

Steel Plate Kit ........................... 87-ON


'A' Clutch (2.10mm) .................. 87-ON
'A' Clutch Selective (2.10mm)... 87-ON
'A' Clutch Selective (1.50mm)... 87-ON
'B' Clutch (2.10mm) .................. 87-ON
'C1' Brake (1.80mm) ................. 87-ON
'C1' Brake (2.10mm) ................. 87-ON
'C' Brake (2.10mm) ................... 87-ON
'D' Brake (1.20mm) ................... 87-ON
'D' Brake Selective (2.10mm) ... 87-ON
'D' Brake Selective (1.80mm) ... 87-ON
'D' Brake Selective (1.50mm) ... 87-ON
'D' Brake Selective (1.20mm) ... 87-ON
'E' Clutch (1.50mm) .................. 87-ON
'F' Brake (2.10mm) ................... 87-ON
'A' Clutch Waved....................... 87-ON
'B' Clutch Waved
(Some Models) ......................... 87-ON

PRESSURE PLATES
402H 'E' Clutch................................... 87-ON
403J 'F' Brake.................................... 87-ON

METAL CLAD SEALS


150A
151K
152J
NI

YEARS

FRICTION PLATES

SPRINGS & CIRCLIPS


410A
411C
412D
413D
414E
415H
416J
430C
433L

'A' Clutch Diaphragm Spring..... 87-ON


'B' Clutch Diaphragm Spring..... 87-ON
'C1' Brake Diaphragm Spring ... 87-ON
'C' Brake Diaphragm Spring ..... 87-ON
'D' Brake Diaphragm Spring ..... 87-ON
'E' Clutch Diaphragm Spring..... 87-ON
'F' Brake Diaphragm Spring...... 87-ON
Circlip 'B' Clutch to Sun Shaft ... 87-ON
Circlip Case sealing Rubber
Compression Spring ................. 87-ON

1
1
1
1
1
1
1
1

4HP24.DIA01
4HP22.DIA05
4HP22.DIA06
4HP22.DIA06
4HP22.DIA03
4HP22.DIA04
4HP22.DIA02
4HP22.CIR01

4HP22.CIR03

1
1
1

4HP22.FIL01
4HP22.FIL11
4HP22.FIL02

1
1

4HP22.FIL12
4HP22.FIL03

FILTERS
450L
450L
450L
450L

Filter (Flat) ................................ 87-ON


Filter (Flat OEM) ....................... 87-ON
Filter (Range Rover/DAF) ......... 87-ON
Filter (OEM)
(Range Rover/DAF) .................. 87-ON
450L Filter (With Spout)..................... 87-ON

473

ZF 4HP24 Box Code: 1043 030 xxx

4 SPEED RWD (Electronic Control)

ILL
NO. DESCRIPTION

YEARS

BUSHINGS

550A Front Pump Body Bush


(17mm Wide) ............................ 87-ON
551B 'A' Clutch Housing..................... 87-ON
552D C1 Clutch Housing.................... 87-ON
NI
Centre Support ......................... 87-ON

QTY

1
1
1
1

PART NO

ILL
NO. DESCRIPTION

4HP22.BUS01
4HP18.BUS01
4HP18.BUS01
4HP18.BUS01

THRUST WASHERS & BEARINGS


600J

'F' Brake Retainig 'C' Clip ......... 87-ON

4HP22.THW01

ELECTRICAL COMPONENTS
700L
701L
702L
703L

Shift Solenoid............................ 87-ON


Lock Up Solenoid...................... 87-ON
Pressure Control Solenoid........ 87-ON
Inductive Speed Sensor............ 87-ON

2
1
1
1

5HP18.SOL01
5HP18.SOL03
5HP18.SOL02
4HP22.ELE01

VALVE BODY COMPONENTS


NI
NI
NI

Aluminum Tube 'U' Shape ........ 87-ON


Valve Body Plastic Check Ball
(6.50mm) .................................. 87-ON
Valve Body Plastic Check Ball
(4.50mm) .................................. 87-ON

4HP22.TU01

AR 4HP22.BALL01
AR 4HP22.BALL02

HARD PARTS
800A Pump Body & Gears Box Codes
(1043 030 012 & 019 Only)....... 87-ON
800A Pump Body & Gears Box Codes
(1043 030 059, 060, 065, 067,
068, & 069 Only)....................... 87-ON
800A Pump Body & Gears Box Codes:
(Except Above) ......................... 87-ON
810G Over Drive Planet Assembly ..... 87-ON
811G Overdrive One Way Clutch Assy87-ON
815G Splined Hub
Overdrive One Way Clutch ....... 87-ON
816D 'C1' Brake Piston ...................... 87-ON

4HP24.PUM01

4HP22.PUM03

1
1
1

4HP24.PUM02
4HP22.PL01
4HP22.OWC02

1
1

4HP22.HUB02
4HP24.PIS03

SPECIAL ITEMS
900K Output Shaft Nut ....................... 87-ON
902J 'F' Brake to Case Screw ........... 83-ON
NI
Range Rover Sump Bung
(Allen Head No Magnet) ........... 87-ON
NI
Range Rover Sump Bung
(17mm Head With Magnet)....... 87-ON

1 4HP22.NUT02
10 4HP22.NUT01
1

4HP22.PLU01

4HP22.PLU02

474

YEARS

QTY

PART NO

ZF 4HP24A (AUDI) Code: 1043 040 xxx

A
C

4 SPEED 4WD (Electronic Control)

475

ZF 4HP24A (AUDI) Code: 1043 040 xxx

A
C

4 SPEED 4WD (Electronic Control)

476

ZF 4HP24A (AUDI) Code: 1043 040 xxx


4 SPEED 4WD (Electronic Control)
ILL
NO. DESCRIPTION
Kit

YEARS

KITS

Overhaul Kit (OEM) .................. 88-ON

QTY

PART NO

4HP24A.OHK01

1
1

4HP22.GAS01
4HP22.GAS08

GASKETS
100K Pan Gasket ............................... 88-ON
NI
Valve Body Gasket ................... 88-ON

RUBBER COMPONENTS
120A
121B
122A
124C
125C
126C
127K
128J
129J
130D
131G
133K
134K

Pump 'O' Ring........................... 88-ON


Input Shaft 'O' Ring................... 88-ON
A Clutch Outer 'O Ring ........... 88-ON
'B' Clutch Inner 'O' Ring ............ 88-ON
'B' Clutch Outer 'O' Ring ........... 88-ON
'B' Clutch to Sun Shaft 'O' Ring 88-ON
Filter to Valve Body 'O' Ring ..... 88-ON
'F' Brake Outer 'O' Ring ............ 88-ON
'F' Brake Inner 'O' Ring ............. 88-ON
'C1' Brake Inner 'O' Ring........... 88-ON
Output Shaft 'O' Ring ................ 88-ON
V. Body to Case Seal ................ 88-ON
V. Body to Case Seal Angled ... 88-ON

1
1
1
1
1
1
1
1
1
1
1
6
1

4HP24.OR01
4HP22.OR14
4HP22.OR01
4HP22.OR12
4HP22.OR06
4HP22.OR14
4HP22.OR11
4HP22.OR04
4HP22.OR07
4HP22.OR05
4HP22.OR15
4HP22.RUB01
4HP22.RUB02

ILL
NO. DESCRIPTION
Kit
300B
301B
301B
302C
303D
304D
305D
306E
307E
307E
307E
307E
308H
309J
310B
311C

YEARS

STEEL PLATES

QTY

Steel Plate Kit ........................... 88-ON


'A' Clutch (2.10mm) .................. 88-ON
'A' Clutch Selective (2.10mm)... 88-ON
'A' Clutch Selective (1.50mm)... 88-ON
'B' Clutch (2.10mm) .................. 88-ON
'C1' Brake (1.80mm) ................. 88-ON
'C1' Brake (2.10mm) ................. 88-ON
'C' Brake (2.10mm) ................... 88-ON
'D' Brake (1.20mm) ................... 88-ON
'D' Brake Selective (2.10mm) ... 88-ON
'D' Brake Selective (1.80mm) ... 88-ON
'D' Brake Selective (1.50mm) ... 88-ON
'D' Brake Selective (1.20mm) ... 88-ON
'E' Clutch (1.50mm) .................. 88-ON
'F' Brake (2.10mm) ................... 88-ON
'A' Clutch Waved....................... 88-ON
'B' Clutch Waved....................... 88-ON

PART NO

1
5
1
1
5
1
1
3
5
1
1
1
1
5
4
2
1

4HP24.STK01
4HP22.STP01
4HP22.STP01
4HP22.STP02
3HP22.STP04
3HP22.STP03
3HP22.STP04
3HP22.STP04
4HP24.STP01
4HP24.STP04
4HP24.STP03
4HP24.STP02
4HP24.STP01
4HP22.STP02
4HP22.STP01
4HP22.STP05
4HP22.STP06

1
1

4HP22.PP05
4HP22.PP06

PRESSURE PLATES
402H 'E' Clutch................................... 88-ON
403J 'F' Brake.................................... 88-ON

SPRINGS & CIRCLIPS


METAL CLAD SEALS
150A Front Pump Body Seal.............. 88-ON
152K Selector Shaft ........................... 88-ON
153K Output Seal............................... 88-ON

1
1
1

3HP22.MCS01
3HP22.MCS03
5HP24.MCS02

2
1
2
1
2

5HP18.SSR03
4HP22.SSR02
4HP22.SSR03
4HP22.SSR07
4HP22.SSR04

1
6
5

4HP24.FRK02
4HP22.FRP11
3HP22.FRP22

2
3
5
4
4

3HP22.FRP23
3HP22.FRP23
4HP24.FRP22
4HP22.FRP11
4HP22.FRP11

SEALING RINGS
200B
202C
203F
204G
205J

Input Shaft ................................ 88-ON


'B' Clutch Drum ......................... 88-ON
Sun Gear Shaft ......................... 88-ON
Planetary Set ............................ 88-ON
'F' Brake to 'E' Clutch................ 88-ON

410A
411C
412D
413D
414E
415H
416J
430C
433K

Friction Kit................................. 88-ON


'A' Clutch (Forward) .................. 88-ON
'B' Clutch (Third & Reverse) ..... 88-ON
'C1' Brake
(Intermediate & Overrun) .......... 88-ON
253D 'C' Brake (Intermediate) ............ 88-ON
254E 'D' Clutch................................... 88-ON
255H 'E' Clutch (Overdrive Clutch)..... 88-ON
256J 'F' Brake (Overdrive Brake) ...... 88-ON

1
1
1
1
1
1
1
1

4HP24.DIA01
4HP22.DIA05
4HP22.DIA06
4HP22.DIA06
4HP22.DIA03
4HP22.DIA04
4HP22.DIA02
4HP22.CIR01

4HP22.CIR03

4HP24A.FIL01

FILTERS
450K Pan Filter .................................. 88-ON

FRICTION PLATES
Kit
250B
251C
252D

'A' Clutch Diaphragm Spring..... 88-ON


'B' Clutch Diaphragm Spring..... 88-ON
'C1' Brake Diaphragm Spring ... 88-ON
'C' Brake Diaphragm Spring ..... 88-ON
'D' Brake Diaphragm Spring ..... 88-ON
'E' Clutch Diaphragm Spring..... 88-ON
'F' Brake Diaphragm Spring...... 88-ON
Circlip 'B' Clutch to Sun Shaft ... 88-ON
Circlip Case sealing Rubber
Compression Spring ................. 88-ON

477

ZF 4HP24A (AUDI) Code: 1043 040 xxx

4 SPEED 4WD (Electronic Control)

ILL
NO. DESCRIPTION

YEARS

BUSHINGS

550A Front Pump Body Bush


(17mm Wide) ............................ 88-ON

QTY

PART NO

ILL
NO. DESCRIPTION

4HP22.BUS01

THRUST WASHERS & BEARINGS


600J

'F' Brake Retainig 'C' Clip ......... 88-ON

4HP22.THW01

ELECTRICAL COMPONENTS
700L
701L
702L
703L

Shift Solenoid............................ 88-ON


Lock Up Solenoid...................... 88-ON
Pressure Control Solenoid........ 88-ON
Inductive Speed Sensor
(Except Codes: 1043 040 026 &
1043 040 027)........................... 88-ON

2
1
1

5HP18.SOL01
5HP18.SOL03
5HP18.SOL02

4HP22.ELE01

VALVE BODY COMPONENTS


NI
NI

Valve Body Plastic Check Ball


(6.50mm) .................................. 88-ON
Valve Body Plastic Check Ball
(4.50mm) .................................. 88-ON

AR 4HP22.BALL01
AR 4HP22.BALL02

HARD PARTS
800A
810G
811G
815G

Pump Body & Gears ................. 88-ON


Over Drive Planet Assembly ..... 87-ON
Overdrive One Way Clutch Assy87-ON
Splined Hub
Overdrive One Way Clutch ....... 87-ON
816D 'C1' Brake Piston ...................... 87-ON
817K Transfer Case Planetary ........... 88-ON

1
1
1

4HP24.PUM03
4HP22.PL01
4HP22.OWC02

1
1
1

4HP22.HUB02
4HP24.PIS03
4HP24A.PL01

SPECIAL ITEMS
902J
NI

'F' Brake to Case Screw ........... 83-ON


Rebuild Manual (OEM)
(Special Order) ......................... 88-ON

10 4HP22.NUT01
4HP24A.MAN01

478

YEARS

QTY

PART NO

ZF 5HP18 Code: 1056 000 xxx

A
C

5 SPEED RWD (Electronic Control)

483

ZF 5HP18 Code: 1056 000 xxx


5 SPEED RWD (Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit

Overhaul Kit (OEM) .................. 91-ON

5HP18.OHK01

5HP18.GAS01

5HP18.GAS02

1
9

5HP18.GAS03
5HP18.GAS04

GASKETS
100E Pan Gasket ............................... 91-ON
NI
Valve Body Gasket
(To Box Code: 1056 000 080)... 91-ON
NI
Valve Body Gasket
(From Box Code:1056 000 081) 92-ON
NI
Pump Bolt Sealing Washer ....... 91-ON

120A Pump 'O' Ring........................... 91-ON


121D 'F' Clutch Sleeve 'O' Ring ......... 91-ON
122E Case Connector 'O' Ring
(From Code: 1056 000 081) ..... 92-ON
131C 'D' Piston Outer 'O' Ring ........... 92-ON
132C 'D' Piston Inner 'O' Ring ............ 92-ON
140E Filter to V. Body 'O' Ring ........... 92-ON

Kit
Kit
300A
300A
301A
302B

302B

303B

303B

RUBBER COMPONENTS
1
1

5HP18.OR02
5HP18.OR01

2
1
1
1

5HP18.OR03
5HP18.OR04
5HP18.OR05
5HP18.OR06

304B

304B

305C

METAL CLAD SEALS


150A Pump Seal ................................ 91-ON
151E Extension Housing.................... 91-ON
NI
Selector Shaft ........................... 91-ON

1
1
1

3HP22.MCS01
5HP18.MCS02
3HP22.MCS03

MOULDED PISTONS
170C 'G' Brake ................................... 91-ON
171D 'F' Clutch ................................... 91-ON

Sealing Ring Kit (Precision) ...... 91-ON


Stator Support (Front)............... 91-ON
Stator Support (Rear) ............... 91-ON
Input Shaft (Front Small)........... 91-ON
Input Shaft (Rear Large) ........... 91-ON
'D'/'G' to 'F' Clutch (Front) ......... 91-ON
'D'/'G' to 'F' Clutch (Rear).......... 91-ON

305C

306C

306C
1
1

5HP18.PIS02
5HP18.PIS01

1
2
1
2
1
1
1

307D

307D

SHAFT SEALING RINGS


Kit
200A
201A
202B
203B
204C
204C

5HP18.SRK01
4HP18.SSR06
4HP14.SSR03
5HP18.SSR??
5HP18.SSR04
5HP18.SSR05
5HP18.SSR06

311B
313C
314C

314C

FRICTION PLATES
Kit
250A
251B
252B
253B
254C
255C
256D

Friction Plate Kit (OEM) ............ 91-ON


'C' Brake ................................... 91-ON
'B' Clutch................................... 91-ON
'A' Clutch................................... 91-ON
'E' Clutch................................... 91-ON
'D' Brake ................................... 91-ON
'G' Brake ................................... 91-ON
'F' Clutch Box Codes:
(1056 000 063 - 080) ................ 91-ON
256D 'F' Clutch Box Codes:
(1056 000 081 - 104) ................ 91-ON

YEARS

QTY

PART NO

STEEL PLATES

1
3-4
3
4-5
4-5
5-6
3-4

5HP18.FRK01
3HP22.FRP23
4HP18.FRP05
4HP18.FRP03
4HP18.FRP04
4HP18.FRP02
5HP18.FRP03

315D

315D

4-5 5HP18.FRP02
4-5 5HP18.FRP03

484

Steel Plate Kit (OEM)................ 91-ON


Steel Plate Kit ........................... 91-ON
'C' Brake (3.00mm) ................... 91-ON
'C' Brake (4.50mm) ................... 91-ON
'C' Brake ................................... 91-ON
'B' Clutch Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'B' Clutch Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'A' Clutch Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'A' Clutch Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'E' Clutch Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'E' Clutch Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'D' Brake Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'D' Brake Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'G' Brake Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'G' Brake Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'F' Clutch Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'F' Clutch Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
'A' Clutch Wavy Steel................ 91-ON
'D' Brake Wavy Steel ................ 91-ON
'G' Brake Wavy Steel Codes:
(1056 000 063, 064, 066, 067,
068, 070, 071, 074, 075, 076,
078 & 080) ................................ 91-ON
'G' Brake Wavy Steel Except Codes:
(1056 000 063, 064, 066, 067,
068, 070, 071, 074, 075, 076,
078 & 080) ................................ 91-ON
'F' Brake Wavy Steel Codes:
(1056 000 063, 064, 066, 067,
068, 070, 071, 074, 075, 076,
078 & 080) ................................ 91-ON
'F' Brake Wavy Steel Except Codes:
(1056 000 063, 064, 066, 067,
068, 070, 071, 074, 075, 076,
078 & 080) ................................ 91-ON

1
1
1
1
2-3

5HP18.STK01
5HP18.STK03
4HP18.PP01
4HP22.PP02
3HP22.STP04

4HP18.STP01

5HP19.STP02

4-5 4HP18.STP01

4-5 5HP19.STP02

4-5 4HP18.STP02

4-5 5HP19.STP05

5-6 4HP18.STP01

5-6 5HP19.STP02

3-4 4HP14.STP01

3-4 5HP19.STP07

5HP18.STP02

5
1
1

5HP19.STP03
5HP18.STP04
5HP19.STP15

5HP18.STP03

5HP19.STP17

5HP18.STP03

5HP19.STP17

ZF 5HP18 Code: 1056 000 xxx

5 SPEED RWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PRESSURE PLATES

400A 'C' Brake (3.00mm) ................... 91-ON


400A 'C' Brake (4.50mm) ................... 91-ON
401B 'B' Clutch Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
401B 'B' Clutch Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
402B 'A' Clutch Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
402B 'A' Clutch Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
403B 'E' Clutch Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
404C 'D' Brake Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
404C 'D' Brake Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
405C 'G' Brake Except Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
405C 'G' Brake Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
406D 'F' Clutch Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON

PART NO

AR 4HP18.PP01
AR 4HP22.PP02
1

ILL
NO. DESCRIPTION

550D 'F' Clutch Drum (Bronze) .......... 91-ON

600C 'G' Brake Thrust Plate............... 91-ON


Thrust Bearing Kits
650C E Clutch Hub (Front) ............... 91-ON
651C E Clutch Hub (Rear) ................ 91-ON
652C Pot to Sun Gear Shaft............... 91-ON
653C Front Planet to Annulus ............ 91-ON
654C Annulus to 'D'/'G' Carrier........... 91-ON
655D Ring Gear Carrier (Front).......... 91-ON
656D Ring Gear Carrier to
Rear Planetary.......................... 91-ON
657D Rear Planet to Sun Gear .......... 91-ON
658D Sun Gear to Park Lock Wheel .. 91-ON

5HP19.PP03

4HP18.PP02

5HP19.PP03

5HP19.PP04

4HP18.PP02

5HP19.PP03

5HP18.PP05

Kit

5HP19.PP06

700E

5HP19.STP03

701E
702E
703E
704E

Kit
Kit

SPRINGS & CIRCLIPS


'C' Brake Diaphragm Spring ..... 91-ON
'B' Clutch Diaphragm Spring..... 91-ON
'A' Clutch Diaphragm Spring..... 91-ON
'D' Brake Diaphragm Spring ..... 91-ON
'G' Brake Diaphragm Spring ..... 91-ON
'F' Brake Diaphragm Spring...... 91-ON
'G' Brake Retaining Circlip ........ 91-ON
'F' Clutch Sleeve Ret. Circlip .... 91-ON

1
1
1
1
1
1
1
1

4HP18.DIA01
4HP18.DIA02
4HP18.DIA03
5HP19.DIA06
5HP18.DIA02
5HP18.DIA01
5HP18.CIR02
5HP18.CIR01

5HP18.FIL01

5HP18.BAN01

5HP18.BAN02

5HP18.FIL01

Kit
Kit
NI
NI

BANDS
500B Band 40mm Wide Up To Code:
(1056 000 080) ......................... 91-ON
500B Band 50mm Wide From Code:
(1056 000 081) ......................... 91-ON

FILTERS
450E Filter.......................................... 91-ON

5HP18.BUS05

5HP18.THW01

1
1
1
1
1
1

4HP18.TK01
4HP18.TK05
4HP18.TK03
5HP18.TK04
5HP18.TK05
5HP18.TK06

1
1
1

5HP18.TK06
5HP18.TK07
5HP18.TK06

Solenoid Kit (7 Sols) Up To Code


(1056 000 080) ......................... 91-ON
Solenoid Kit (7 Sols) From Code
(1056 000 081 Except Below)... 91-ON
Solenoid Kit (7 Sols) Codes:
(1056 000 086, 090, 091, 094, 095,
096, 097, 099, 102 & 104) ........ 91-ON
Shift Solenoid From Code
(1056 000 081) ......................... 91-ON
Pressure Control Solenoid........ 91-ON
Lock Up Solenoid...................... 91-ON
Speed Sensor (Inductive) ......... 91-ON
Valve Body Loom Up To Code
(1056 000 080) ......................... 91-ON
Valve Body Loom From Code
(1056 000 081) ......................... 91-ON

5HP18.SOL10

5HP18.SOL11

5HP18.SOL12

5
1
1
2

5HP18.SOL01
5HP18.SOL02
5HP18.SOL03
5HP18.ELE01

5HP18.ELE02

5HP18.ELE03

VALVE BODY COMPONENTS

FILTERS
450E Filter.......................................... 91-ON

PART NO

ELECTRICAL COMPONENTS

704E

410A
411B
412B
414C
415C
416D
430C
431D

QTY

THRUST WASHERS & BEARINGS

4HP18.PP02

YEARS

BUSHINGS

481

Valve Body Rebuild Kit From Code:


(1056 000 081) ......................... 91-ON
2-3 Flare Correction Kit............. 91-ON
Manual Valve ............................ 91-ON
Valve Fits in Pump Assy ........... 91-ON

1
1
1
1

5HP18.VBK01
5HP18.SK01
5HP18.VA01
5HP18.VA02

ZF 5HP18 Code: 1056 000 xxx

5 SPEED RWD (Electronic Control)


ILL
NO. DESCRIPTION

YEARS

HARD PARTS

800A Pump Assy................................ 91-ON


801A Stator Support Except Codes:
(1056 000 064, 066, 070, 074, 076
081, 086, 091, 093, 094 & 102) 91-ON
801A Stator Support Codes:
(1056 000 076, 086, 091 & 093)91-ON
802B 'A' Clutch Drum (5 Plate) .......... 91-ON
803C Piston 'D' Brake ........................ 91-ON
804C 'D' & 'G' Brake Drum Assy
(5 x 3 Plates)............................. 91-ON
804C 'D' & 'G' Brake Drum Assy
(6 x 4 Plates)............................. 91-ON
805D 'F' Clutch Drum (See Note)
(4 Plate) .................................... 91-ON
805D 'F' Clutch Drum (See Note)
(5 Plate) .................................... 91-ON
806D Sleeve 'F' Clutch Drum ............. 91-ON
807C Carrier 'D'/'G' Brake .................. 91-ON
808D 'F' Clutch Diaphragm Retainer.. 91-ON

QTY

ILL
NO. DESCRIPTION

PART NO

5HP18.PUM01

5HP18.SUP01

1
1
1

5HP18.SUP02
5HP18.DRU06
5HP18.PIS03

5HP18.DRU03

5HP18.DRU02

5HP18.DRU04

1
1
1
1

5HP18.DRU01
5HP18.SL01
5HP18.SH01
5HP18.RET06

Note: Early 'F' Clutch units did not have the hardened sleeve fitted and
suffered damage to the aluminium bore, the original type drum is
no longer available and must be replaced with the later 4 or 5
plate drum Item 805D above, the parts listed below will be
required to complete the modification.
806D Sleeve 'F' Clutch Drum ............. 91-ON
121D 'F' Clutch Sleeve 'O' Ring
(This Item is in Overhaul Kit) .... 91-ON
431D 'F' Clutch Sleeve Ret. Circlip .... 91-ON

5HP18.SL01

1
1

5HP18.OR01
5HP18.CIR01

1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

5HP18.NUT01
5HP18.SHI01
5HP18.SHI02
5HP18.SHI03
5HP18.SHI04
5HP18.SHI05
5HP18.SHI06
5HP18.SHI07
5HP18.SHI08
5HP18.SHI09
5HP18.SHI10
5HP18.SHI11
5HP18.SHI12
5HP18.WA01
5HP18.WA02
5HP18.WA03
5HP18.WA04
5HP18.WA05
5HP18.WA06
5HP18.WA07
5HP18.WA08
5HP18.WA09
5HP18.WA10
5HP18.WA11
5HP18.WA12
5HP18.MAN01
5HP18.MAN02

SPECIAL ITEMS
900E Valve Body Loom Ret. Nut
(Up To Code: 1056 000 080) .... 91-ON
NI
Band Adj. Shim (4.25mm)......... 91-ON
NI
Band Adj. Shim (4.00mm)......... 91-ON
NI
Band Adj. Shim (3.75mm)......... 91-ON
NI
Band Adj. Shim (3.50mm)......... 91-ON
NI
Band Adj. Shim (3.25mm)......... 91-ON
NI
Band Adj. Shim (3.00mm)......... 91-ON
NI
Band Adj. Shim (2.75mm)......... 91-ON
NI
Band Adj. Shim (2.50mm)......... 91-ON
NI
Band Adj. Shim (2.25mm)......... 91-ON
NI
Band Adj. Shim (2.00mm)......... 91-ON
NI
Band Adj. Shim (1.75mm)......... 91-ON
NI
Band Adj. Shim (1.50mm)......... 91-ON
NI
Band Adj. Washer (5.00mm)..... 91-ON
NI
Band Adj. Washer (4.75mm)..... 91-ON
NI
Band Adj. Washer (4.50mm)..... 91-ON
NI
Band Adj. Washer (4.25mm)..... 91-ON
NI
Band Adj. Washer (4.00mm)..... 91-ON
NI
Band Adj. Washer (3.75mm)..... 91-ON
NI
Band Adj. Washer (3.50mm)..... 91-ON
NI
Band Adj. Washer (3.25mm)..... 91-ON
NI
Band Adj. Washer (3.00mm)..... 91-ON
NI
Band Adj. Washer (2.75mm)..... 91-ON
NI
Band Adj. Washer (2.50mm)..... 91-ON
NI
Band Adj. Washer (2.25mm)..... 91-ON
NI
Repair Manual (OEM)............... 91-ON
NI
Repair Manual ATSG/ZF........... 91-ON

482

YEARS

QTY

PART NO

ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

A
C

5 SPEED RWD (Full Electronic Control)

487

ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

A
C

5 SPEED RWD (Full Electronic Control)

484

ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

A
C

5 SPEED RWD (Full Electronic Control)

485

ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx

5 SPEED RWD (Full Electronic Control)

ILL
NO. DESCRIPTION
Kit

YEARS

KITS

QTY

Overhaul Kit BMW (OEM)......... All

PART NO

5HP19.OHK01

1
1

5HP19.GAS01
5HP19.GAS02

GASKETS
100K Pan Gasket ............................... All
NI
Valve Body Gasket ................... All

RUBBER COMPONENTS
120A Pump to Stator 'O' Ring ............ All
121A Stator to Case 'O' Ring ............. All

1
1

4HP18.MCS01

5HP19.MCS02

5HP19.MCS03

5HP19.PIS01

2
1
1
1
2

5HP19.SSR01
5HP19.SSR02
5HP19.SSR03
5HP18.SSR04
5HP18.SSR06

1
3-4
2
4-5
4-5
5-6
3-4
4-5

5HP19.FRK01
5HP19.FRP02
5HP19.FRP01
5HP19.FRP03
5HP19.FRP04
4HP18.FRP02
5HP19.FRP05
5HP19.FRP05

5HP19.STK01

5HP19.STP01

4
2
4-5
4-5
5-6
3-4
4-5
1
1
1
1
1
1
1

4HP20.PP06
5HP19.STP04
5HP19.STP02
5HP19.STP05
5HP19.STP02
5HP19.STP07
5HP19.STP03
5HP19.STP10
5HP19.STP11
4HP18.STP03
5HP19.STP13
5HP19.STP15
5HP19.STP14
5HP19.STP14

MOULDED PISTONS
170G Moulded Piston 'F' Clutch ......... All

SEALING RINGS
200A
201A
202D
203D
204F

Stator Support (Large) .............. All


Stator Support (Small) .............. All
Input Shaft Front (Small)........... All
Input Shaft Rear (Large) ........... All
'D'/'G' Carrier............................. All

FRICTION PLATES
Kit
250A
251B
252C
253D
254F
255F
256G

Friction Kit................................. All


Friction Plate 'C' Brake ............. All
Friction Plate 'B' Clutch............. All
Friction Plate 'A' Clutch............. All
Friction Plate 'E' Clutch............. All
Friction Plate 'D' Brake ............. All
Friction Plate 'G' Brake ............. All
Friction Plate 'F' Clutch ............. All

STEEL PLATES
Kit
Steel Plate Kit ........................... All
300A 'C' Brake Codes (1060 000 004,
005, 006, 008, 009, 011)........... All
300A 'C' Brake Codes (1060 000 007
& 1060 000 010) ....................... All
301B 'B' Clutch................................... All
302C 'A' Clutch................................... All
303D 'E' Clutch................................... All
304F 'D' Brake ................................... All
305F 'G' Brake ................................... All
306G 'F' Clutch ................................... All
307A 'C' Brake Waved Steel .............. All
308B 'B' Clutch Waved Steel ............. All
309C 'A' Clutch Waved Steel ............. All
310D 'E' Clutch Waved Steel ............. All
311F 'D' Brake Waved Steel .............. All
312F 'G' Brake Waved Steel .............. All
313G 'F' Clutch Waved Steel.............. All

YEARS

QTY

PRESSURE PLATES

400A Pressure Plate 'C' Brake


(4.00mm) .................................. All
401B Pressure Plate 'B' Clutch .......... All
402C Pressure Plate 'A' Clutch .......... All
403D Pressure Plate 'E' Clutch .......... All
404F Pressure Plate 'D' Brake........... All
405F Pressure Plate 'G' Brake........... All
406G Pressure Plate 'F' Brake ........... All

5HP19.OR01
5HP18.OR02

METAL CLAD SEALS


150A Converter Seal.......................... All
151J Extension Seal
(52mm x 68mm x 6mm)............ All
152K Selector Shaft Seal
(10mm x 18mm x 5mm)............ All

ILL
NO. DESCRIPTION

1
1
1
1
1
1
1

PART NO

5HP19.PP01
5HP19.PP02
5HP19.PP03
5HP19.PP04
5HP19.PP03
5HP19.PP06
5HP19.STP03

SPRINGS & CIRCLIPS


410A
411B
412C
413D
414G
415F
416F
430A
430A
430A
430A
430A
430A
430A
430A
431B
431B
431B
431B
431B
431B
432C
432C
432C
432C
432C
432C
432C
432C
432C
432C
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
434F
434F

Diaphragm Spring 'C' Brake ..... All


Diaphragm Spring 'B' Clutch..... All
Diaphragm Spring 'A' Clutch..... All
Diaphragm Spring 'E' Clutch..... All
Diaphragm Spring 'F' Clutch ..... All
Diaphragm Spring 'D' Brake ..... All
Diaphragm Spring 'G' Brake ..... All
Circlip - 'C' Brake Retaining (2.80mm)
Circlip - 'C' Brake Retaining (2.60mm)
Circlip - 'C' Brake Retaining (2.40mm)
Circlip - 'C' Brake Retaining (2.20mm)
Circlip - 'C' Brake Retaining (2.00mm)
Circlip - 'C' Brake Retaining (1.80mm)
Circlip - 'C' Brake Retaining (1.60mm)
Circlip - 'C' Brake Retaining (1.40mm)
Circlip - 'B' Clutch Retaining (2.00mm)
Circlip - 'B' Clutch Retaining (1.80mm)
Circlip - 'B' Clutch Retaining (1.60mm)
Circlip - 'B' Clutch Retaining (1.40mm)
Circlip - 'B' Clutch Retaining (1.20mm)
Circlip - 'B' Clutch Retaining (1.00mm)
Circlip - 'A' Clutch Retaining (2.80mm)
Circlip - 'A' Clutch Retaining (2.60mm)
Circlip - 'A' Clutch Retaining (2.40mm)
Circlip - 'A' Clutch Retaining (2.20mm)
Circlip - 'A' Clutch Retaining (2.00mm)
Circlip - 'A' Clutch Retaining (1.80mm)
Circlip - 'A' Clutch Retaining (1.60mm)
Circlip - 'A' Clutch Retaining (1.40mm)
Circlip - 'A' Clutch Retaining (1.20mm)
Circlip - 'A' Clutch Retaining (1.00mm)
Circlip - 'E' Clutch Retaining (2.80mm)
Circlip - 'E' Clutch Retaining (2.60mm)
Circlip - 'E' Clutch Retaining (2.40mm)
Circlip - 'E' Clutch Retaining (2.20mm)
Circlip - 'E' Clutch Retaining (2.00mm)
Circlip - 'E' Clutch Retaining (1.80mm)
Circlip - 'E' Clutch Retaining (1.60mm)
Circlip - 'E' Clutch Retaining (1.50mm)
Circlip - 'E' Clutch Retaining (1.40mm)
Circlip - 'E' Clutch Retaining (1.20mm)
Circlip - 'E' Clutch Retaining (1.00mm)
Circlip - 'D' Brake Retaining (4.20mm)
Circlip - 'D' Brake Retaining (4.00mm)

1
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

5HP19.DIA01
5HP19.DIA02
5HP19.DIA03
5HP19.DIA04
5HP19.DIA05
5HP19.DIA06
5HP19.DIA07
5HP19.CIR01
5HP19.CIR02
5HP19.CIR03
5HP19.CIR04
5HP19.CIR05
5HP19.CIR06
5HP19.CIR07
5HP19.CIR08
5HP19.CIR09
5HP19.CIR10
5HP19.CIR11
5HP19.CIR12
5HP19.CIR13
5HP19.CIR14
5HP19.CIR15
5HP19.CIR16
5HP19.CIR17
5HP19.CIR18
5HP19.CIR19
5HP19.CIR20
5HP19.CIR21
5HP19.CIR22
5HP19.CIR23
5HP19.CIR24
5HP19.CIR25
5HP19.CIR26
5HP19.CIR27
5HP19.CIR28
5HP19.CIR29
5HP19.CIR30
5HP19.CIR31
5HP19.CIR32
5HP19.CIR33
5HP19.CIR34
5HP19.CIR35
5HP19.CIR36
5HP19.CIR37

1
1
1

5HP19.FIL01
5HP19.FIL10
5HP19.FIL04

FILTERS
450K Pan Filter .................................. All
450K Pan Filter (OEM)....................... All
NI
Valve Body Oil Screen .............. All

486

ZF 5HP19 (BMW) Transmission Code: 1060 000 xxx


5 SPEED RWD (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

BUSHINGS
NI

Pump Body Bush ...................... All

4HP18.BUS03

THRUST WASHERS & SELECTIVES


BEARING & RACES
ELECTRICAL COMPONENTS
Kit
700K
701K
702K
703K
704K
705K

Solenoid Set (All Solenoids) ..... All


Solenoid (PWM)........................ All
Solenoid Main Pressure Reg .... All
Solenoid Shift (On Off).............. All
Range Switch............................ All
Speed Transmitter (Hall Effect). All
Speed Sensor (Inductive)
(Fits on Valve Body).................. All

1
3
1
3
1
1

5HP19.SOL10
5HP19.SOL01
5HP19.SOL02
5HP19.SOL03
5HP19.ELE02
5HP19.ELE03

5HP18.ELE01

VALVE BODY PARTS


NI

Valve Body Oil Screen .............. All

5HP19.FIL04

5HP19.PUM02

5HP19.DRU04

1
1

5HP19.DRU05
5HP19.SUP02

5HP18.DRU03

5HP18.DRU02

1
2

5HP19.THW01
5HP19.TU01
5HP19.MAN01
5HP19.MAN03

HARDWARE
800A Short Pump Assy ...................... All
801G 'F' Clutch Cylinder (5 Plate)
(Codes 1060 000 005, 006, 007,
009, 010, 011)........................... All
801G 'F' Clutch Cylinder (4 Plate)
(Codes 1060 000 004 & 008).... All
802A Pump Stator & Plate ................. All
825F 'D'/'G' Drum 5/3 Plates
(Codes 1060 000 004 & 008..... All
825F 'D'/'G' Drum 6/4 Plates
(Except Codes 1060 000 004 & 008

SPECIAL ITEMS
900A Washer - Oil Dam
(Fits Behind T.C. Seal).............. All
901A Sealing Tube (Pump Stator) ..... All
NI
Repair Manual (OEM)............... All
NI
Factory Repair Manual (ATSG) All

491

YEARS

QTY

PART NO

A
C

ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx


5 SPEED FWD (Full Electronic Control)

492

ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx

A
C

5 SPEED FWD (Full Electronic Control)

489

ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx

A
C

5 SPEED FWD (Full Electronic Control)

490

ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx


5 SPEED FWD (Full Electronic Control)
ILL
NO. DESCRIPTION
Kit

YEARS

KITS

QTY

Overhaul Kit (OEM)


(Audi/Porsche ........................... All

PART NO

5HP19.OHK02

1
1

5HP19.GAS03
5HP19.GAS04

5HP19.GAS05

5HP19.GAS08

GASKETS
100J
101J
NI
NI

Pan Gasket ............................... All


Transfer Case to Main Case ..... All
Valve Body Gasket
(See Fitment List 3) .................. All
Valve Body Gasket
(See Fitment List 8) .................. All

1
1
5
3

5HP19.OR01
5HP18.OR03
5HP19.RUB01
5HP19.RUB02

METAL CLAD SEALS


150A Converter Seal.......................... All
152J Transfer Shaft Seal
(37.50mm x 88mm x 16mm)..... All
153J Left Hand Inner D. Shaft Seal... All
154J Right Hand Outer D. Shaft Seal
(75mm x 90mm x 8mm)............ All
155J Left Hand Outer D. Shaft Seal
(60mm x 80mm x7.50mm)
All Box Codes Except
1060 030 009, 030, 031, 050 & 053

Kit
Kit
300A
300A
301B
302C
303D
304F
305F
306G
307A
308B
308B

RUBBER COMPONENTS
120A Pump to Stator 'O' Ring ............ All
121A Stator to Case 'O' Ring ............. All
122J V. Body to Case Sealing Rubber
(Long) ....................................... All
123J V. Body to Case Sealing Rubber
(Short)....................................... All

ILL
NO. DESCRIPTION

309C
309C
310D
311F
311F

4HP18.MCS01

1
1

5HP19.MCS04
5HP19.MCS05

312F

5HP19.MCS06

312F

311F

313G
1

5HP19.MCS07

5HP19.PIS01

313G

YEARS

STEEL PLATES

Steel Plate Kit (See Fitment List 1)


Steel Plate Kit (See Fitment List 2)
'C' Brake (See Fitment List 2) ... All
'C' Brake (See Fitment List 1) ... All
'B' Clutch................................... All
'A' Clutch................................... All
'E' Clutch................................... All
'D' Brake ................................... All
'G' Brake ................................... All
'F' Clutch ................................... All
'C' Brake Waved Steel .............. All
'B' Clutch Waved Steel
(See Fitment List 3) .................. All
'B' Clutch Waved Steel
(See Fitment List 4) .................. All
'A' Clutch Waved Steel
(See Fitment List4) ................... All
'A' Clutch Waved Steel
(See Fitment List 3) .................. All
'E' Clutch Waved Steel ............. All
'D' Brake Waved Steel
(See Fitment List 4) .................. All
'D' Brake Waved Steel
(See Fitment List 5) .................. All
'D' Brake Waved Steel
(1060 030 003 Only) ................. All
'G' Brake Waved Steel
(See Fitment List 4) .................. All
'G' Brake Waved Steel
(See Fitment List 3) .................. All
'F' Clutch Waved Steel
(See Fitment List 3) .................. All
'F' Clutch Waved Steel
(See Fitment List 4) .................. All

QTY

PART NO

1
1
3
4-5
2
4-5
4-5
5-6
3-4
4-5
1

5HP19.STK02
5HP19.STK03
5HP19.STP01
4HP20.STP05
5HP19.STP04
5HP19.STP02
5HP19.STP05
5HP19.STP02
5HP19.STP07
5HP19.STP03
5HP19.STP10

5HP19.STP11

5HP19.STP19

4HP18.STP03

1
1

5HP18.STP04
5HP19.STP13

5HP19.STP15

5HP19.STP18

4HP18.STP03

5HP19.STP14

5HP19.STP17

5HP19.STP17

5HP19.STP14

5HP19.PP01

1
1
1
1
1
1
1

5HP19.STP01
5HP19.PP02
5HP19.PP03
5HP19.PP04
5HP19.PP03
5HP19.PP06
5HP19.STP03

MOULDED PISTONS
170G Moulded Piston 'F' Clutch ......... All

SEALING RINGS
200A
201A
202D
204F

Stator Support (Large) .............. All


Stator Support (Small) .............. All
Input Shaft Front (Small)........... All
'D'/'G' Carrier............................. All

Kit
Kit
250A
250A
251B
251B
252C
252C
253D
253D
254F
254F
255F
255F
256G
256G

Friction Kit (See Fitment List 3) All


Friction Kit (See Fitment List 4) All
'C' Brake (See Fitment List 3) ... All
'C' Brake (See Fitment List 4) ... All
'B' Clutch (See Fitment List 3) .. All
'B' Clutch (See Fitment List 4) .. All
'A' Clutch (See Fitment List 3) .. All
'A' Clutch (See Fitment List 4) .. All
'E' Clutch (See Fitment List 3) .. All
'E' Clutch (See Fitment List 4) .. All
'D' Brake (See Fitment List 3) ... All
'D' Brake (See Fitment List 4) ... All
'G' Brake (See Fitment List 3)... Alll
'G' Clutch (See Fitment List 4) .. All
'F' Clutch (See Fitment List 3)... All
'F' Clutch (See Fitment List 4)... All

2
1
1
2

5HP19.SSR01
5HP19.SSR02
5HP19.SSR03
5HP18.SSR06

1
1
4-5
4-5
2
2
4-5
4-5
4-5
4-5
5-6
5-6
3-4
4-5
4-5
4-5

5HP19.FRK02
5HP19.FRK03
5HP19.FRP02
5HP19.FRP09
5HP19.FRP01
5HP19.FRP10
4HP18.FRP03
5HP19.FRP11
5HP19.FRP04
5HP19.FRP12
4HP18.FRP02
5HP19.FRP14
5HP18.FRP03
5HP19.FRP13
5HP18.FRP03
5HP19.FRP13

PRESSURE PLATES
400A Pressure Plate 'C' Brake
(4.00mm See Fitment List 1) .... All
400A Pressure Plate 'C' Brake
(3.30mm See Fitment List 2) .... All
401B Pressure Plate 'B' Clutch .......... All
402C Pressure Plate 'A' Clutch .......... All
403D Pressure Plate 'E' Clutch .......... All
404F Pressure Plate 'D' Brake........... All
405F Pressure Plate 'G' Brake........... All
406G Pressure Plate 'F' Brake ........... All

FRICTION PLATES
SPRINGS & CIRCLIPS
410A
411B
412C
413D
414G
415F
416F
430A
430A
430A
430A
430A
430A
430A
430A

491

Diaphragm Spring 'C' Brake ..... All


Diaphragm Spring 'B' Clutch..... All
Diaphragm Spring 'A' Clutch..... All
Diaphragm Spring 'E' Clutch..... All
Diaphragm Spring 'F' Clutch ..... All
Diaphragm Spring 'D' Brake ..... All
Diaphragm Spring 'G' Brake ..... All
Circlip - 'C' Brake Retaining (2.80mm)
Circlip - 'C' Brake Retaining (2.60mm)
Circlip - 'C' Brake Retaining (2.40mm)
Circlip - 'C' Brake Retaining (2.20mm)
Circlip - 'C' Brake Retaining (2.00mm)
Circlip - 'C' Brake Retaining (1.80mm)
Circlip - 'C' Brake Retaining (1.60mm)
Circlip - 'C' Brake Retaining (1.40mm)

1
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR

5HP19.DIA01
5HP19.DIA02
5HP19.DIA03
5HP19.DIA04
5HP19.DIA05
5HP19.DIA06
5HP19.DIA07
5HP19.CIR01
5HP19.CIR02
5HP19.CIR03
5HP19.CIR04
5HP19.CIR05
5HP19.CIR06
5HP19.CIR07
5HP19.CIR08

ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx


5 SPEED FWD (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

SPRINGS & CIRCLIPS Cont...


431B
431B
431B
431B
431B
431B
432C
432C
432C
432C
432C
432C
432C
432C
432C
432C
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
434F
434F

Circlip - 'B' Clutch Retaining (2.00mm)


Circlip - 'B' Clutch Retaining (1.80mm)
Circlip - 'B' Clutch Retaining (1.60mm)
Circlip - 'B' Clutch Retaining (1.40mm)
Circlip - 'B' Clutch Retaining (1.20mm)
Circlip - 'B' Clutch Retaining (1.00mm)
Circlip - 'A' Clutch Retaining (2.80mm)
Circlip - 'A' Clutch Retaining (2.60mm)
Circlip - 'A' Clutch Retaining (2.40mm)
Circlip - 'A' Clutch Retaining (2.20mm)
Circlip - 'A' Clutch Retaining (2.00mm)
Circlip - 'A' Clutch Retaining (1.80mm)
Circlip - 'A' Clutch Retaining (1.60mm)
Circlip - 'A' Clutch Retaining (1.40mm)
Circlip - 'A' Clutch Retaining (1.20mm)
Circlip - 'A' Clutch Retaining (1.00mm)
Circlip - 'E' Clutch Retaining (2.80mm)
Circlip - 'E' Clutch Retaining (2.60mm)
Circlip - 'E' Clutch Retaining (2.40mm)
Circlip - 'E' Clutch Retaining (2.20mm)
Circlip - 'E' Clutch Retaining (2.00mm)
Circlip - 'E' Clutch Retaining (1.80mm)
Circlip - 'E' Clutch Retaining (1.60mm)
Circlip - 'E' Clutch Retaining (1.50mm)
Circlip - 'E' Clutch Retaining (1.40mm)
Circlip - 'E' Clutch Retaining (1.20mm)
Circlip - 'E' Clutch Retaining (1.00mm)
Circlip - 'D' Brake Retaining (4.20mm)
Circlip - 'D' Brake Retaining (4.00mm)

AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

5HP19.CIR09
5HP19.CIR10
5HP19.CIR11
5HP19.CIR12
5HP19.CIR13
5HP19.CIR14
5HP19.CIR15
5HP19.CIR16
5HP19.CIR17
5HP19.CIR18
5HP19.CIR19
5HP19.CIR20
5HP19.CIR21
5HP19.CIR22
5HP19.CIR23
5HP19.CIR24
5HP19.CIR25
5HP19.CIR26
5HP19.CIR27
5HP19.CIR28
5HP19.CIR29
5HP19.CIR30
5HP19.CIR31
5HP19.CIR32
5HP19.CIR33
5HP19.CIR34
5HP19.CIR35
5HP19.CIR36
5HP19.CIR37

YEARS

QTY

PART NO

ELECTRICAL COMPONENTS
Kit
Kit
700J
700J
701J
701J
701J
702J
702J
703J
704J
705J

706J
707J

Solenoid Set (All Solenoids)


(See Fitment List 8) .................. All
Solenoid Set (All Solenoids)
(1060 030 030, 050, 053 Only) . All
Solenoid (PWM)
(See Fitment List 8) .................. All
Solenoid (PWM)
(See Fitment List 6) .................. All
Solenoid Main Pressure Reg
(See Fitment List 8) .................. All
Solenoid Main Pressure Reg
(See Fitment List 7) .................. All
Solenoid Main Pressure Reg
(1060 030 030, 050, 053 Only) . All
Solenoid Shift (On Off)
(See Fitment List 8) .................. All
Solenoid Shift (On Off)
(See Fitment List 6) .................. All
Range Switch............................ All
Speed Transmitter (Hall Effect)
(See Fitment List 4) .................. All
Speed Sensor (Inductive)
(Fits on Valve Body)
(See Fitment List 3) .................. All
Vehicle Speed Sensor .............. All
Speed Sensor (Inductive)
(Fits on Casing) ........................ All

5HP19.SOL10

5HP19.SOL11

5HP19.SOL01

4HP20.SOL02

5HP19.SOL02

4HP20.SOL03

5HP19.SOL04

5HP19.SOL03

3
1

5HP30.SOL02
5HP19.ELE01

5HP19.ELE03

1
1

5HP18.ELE01
4HP18.ELE02

4HP20.ELE01

5HP19.FIL04

5HP19.PUM01

5HP19.DRU04

5HP19.DRU05

5HP19.DRU03

5HP19.DRU02

5HP19.DRU06

1
1
1

5HP19.OWC01
5HP19.COV01
5HP19.SUP01

VALVE BODY PARTS


FILTERS
450J
450J
NI

Pan Filter .................................. All


Pan Filter (OEM)....................... All
Valve Body Oil Screen .............. All

NI
1
1
1

Valve Body Oil Screen .............. All

5HP19.FIL02
5HP19.FIL12
5HP19.FIL04

HARDWARE
BUSHINGS
NI

Pump Body Bush ...................... All

4HP18.BUS03

THRUST WASHERS & SELECTIVES

BEARING & RACES

800A Short Pump Assy


(Box Code Required) ................ All
801G 'F' Clutch Cylinder (5 Plate)
(Modified * See Fitment List 9) . All
801G 'F' Clutch Cylinder (4 Plate)
(Modified * See Fitment List 10) All
802C 'A' Clutch Cylinder (5Plate)
(See Fitment List 11)................. All
803F 'D'/'G' Cylinder (6/4 Plates)
(See Fitment List 12) ................ All
803F 'D'/'G' Cylinder (5/4 Plates)
(See Fitment List 13) ................ All
804F O.W.C. Assy 'D'/'G' Carrier
(See Fitment List 5) .................. All
805J Side Cover - Front Diff .............. All
806A Stator Support Assy .................. All

* Modified Items May Require Replacement of Extra Components To


Make Them Compatible With Existing Transmissions, Please Furnish
Transmission Code and Ask Us To Check Compatibility

496

ZF 5HP19 FL (AUDI/PORSCHE) Code: 1060 030 xxx


5 SPEED FWD (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

SPECIAL ITEMS

900A Washer - Oil Dam


(Fits Behind T.C. Seal).............. All
NI
Repair Manual (OEM)............... All
NI
Factory Repair Manual (ATSG) All

QTY

PART NO

ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

5HP19.THW01
5HP19.MAN02
5HP19.MAN04

FITMENT LIST
Fitment List 1 Fits the Following Codes:
1060 030
003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023,
024, 025, 026, 027, 028, 029, 030, 031, 041, 042, 050, 053, 054, 061,
063, 064, 065, 066, 067, 068, 077, 079, 080, 081, 085, 086, 090, 092,
095, 100, 101, 104, 105, 106
Fitment List 2 Fits the Following Codes:
1060 030
034, 037, 038, 043, 044, 045, 046, 049, 059, 070, 072, 082, 084, 087,
088, 089, 091, 093, 094, 096, 099,
Fitment List 3 Fits the Following Codes:
1060 030
003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023,
024, 025, 026, 027, 028, 029, 030, 031, 050, 053, 054, 066, 067, 068,
077,109, 110

FITMENT LIST Cont...


Fitment List 11 Fits the Following Codes:
1060 030
003, 005, 006, 009, 011, 012, 014, 015, 021, 026, 027, 028, 029, 030,
031, 050, 053, 054, 066, 067, 068, 077
Fitment List 12 Fits the Following Codes:
1060 030
003, 034, 037, 038, 041, 042, 043, 046, 059, 061, 063, 064, 065, 070,
079, 080, 081, 084, 085, 086, 088, 089, 090, 091, 092, 093, 094, 095,
099, 100, 101, 104, 105, 106
Fitment List 13 Fits the Following Codes:
1060 030
005, 006, 009, 011, 012, 014, 015, 021, 026, 027, 028, 029, 030, 031,
050, 053, 054, 066, 067, 068, 077

Fitment List 4 Fits the Following Codes:


1060 030
034, 037, 038, 041, 042, 043, 044, 045, 046, 049, 059, 061, 063, 064,
065, 070, 072, 079, 080, 081, 082, 084, 085, 086, 087, 088,089, 090,
091, 092, 093, 094, 095, 096, 099, 100, 101, 104, 105, 106
Fitment List 5 Fits the Following Codes:
1060 030
004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023, 024,
025, 026, 027, 028, 029, 030, 031, 050, 053, 054, 066, 067, 068, 077
Fitment List 6 Fits the Following Codes:
1060 030
003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023,
024, 025, 026, 027, 028, 029, 030, 031, 050, 053, 054, 066, 067, 068,
077
Fitment List 7 Fits the Following Codes:
1060 030
003, 004, 005, 006, 008, 009, 010, 011, 012, 013, 014, 015, 021, 023,
024, 025, 026, 027, 028, 029, 031, 054, 066, 067, 068, 077
Fitment List 8 Fits the Following Codes:
1060 030
034, 037, 038, 041, 042, 043, 044, 045, 046, 049, 059, 061, 063, 064,
065, 070, 072, 079, 080, 081, 082, 084, 085, 086, 087, 088, 089, 090,
091, 092, 093, 094, 095, 096, 099, 100, 101, 104, 105, 106
,
Fitment List 9 Fits the Following Codes:
1060 030
003, 005, 006, 009, 011, 012, 014, 015, 021, 026, 027, 028, 029, 030,
031, 034, 037, 038, 041, 042, 043, 046, 050, 053, 054, 059, 061, 063,
064, 065, 066, 067, 068, 070, 077, 079, 080, 081, 084, 085, 086, 088,
089, 090, 091, 092, 093, 094, 095, 099, 100, 101, 104, 105, 106
Fitment List 10 Fits the Following Codes:
1060 030
004, 008, 010, 013, 023, 024, 025, 044, 045, 049, 072, 082, 087, 096

493

A
C
494

ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx

A
C

5 SPEED AWD (Full Electronic Control)

499

ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx

A
C

5 SPEED AWD (Full Electronic Control)

496

ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx

A
C

5 SPEED AWD (Full Electronic Control)

497

ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx

5 SPEED AWD (Full Electronic Control)

ILL
NO. DESCRIPTION
Kit

YEARS

KITS

QTY

Overhaul Kit (OEM)


(VW/Audi................................... All

PART NO

5HP19.OHK03

1
1
1

5HP19.GAS03
5HP19.GAS04
5HP19.GAS06

5HP19.GAS05

5HP19.GAS08

GASKETS
100J
101J
102J
NI
NI

Pan Gasket ............................... All


Transfer Case to Main Case ..... All
Rear Transfer to Front Transfer All
Valve Body Gasket
(See Fitment List 5) .................. All
Valve Body Gasket
(See Fitment List 6) .................. All

1
1

5HP19.OR01
5HP18.OR03

5HP19.RUB01

5HP19.RUB02

METAL CLAD SEALS


150A Converter Seal.......................... All
152J Transfer Shaft Seal
(37.50mm x 88mm x 16mm)..... All
153J Left Hand Inner D. Shaft Seal... All
154J Right Hand Outer D. Shaft Seal
(75mm x 90mm x 8mm)............ All
155J Left Hand Outer D. Shaft Seal
(60mm x 80mm x7.50mm)
(Except Porsche) ...................... All
156J Rear Output Seal ...................... All
157J Front Transfer Pinion Seal ........ All
158J Intermediate Housing Seal ....... All

Stator Support (Large) .............. All


Stator Support (Small) .............. All
Input Shaft Front (Small)........... All
'D'/'G' Carrier............................. All

Friction Kit (See Fitment List 1) All


Friction Kit (See Fitment List 2) All
'C' Brake (See Fitment List 1) ... All
'C' Brake (See Fitment List 2) ... All
'B' Clutch (See Fitment List 1) .. All
'B' Clutch (See Fitment List 2) .. All
'A' Clutch (See Fitment List 1) .. All
'A' Clutch (See Fitment List 2) .. All
'E' Clutch (See Fitment List 1) .. All
'E' Clutch (See Fitment List 2) .. All
'D' Brake (See Fitment List 1) ... All
'D' Brake (See Fitment List 2) ... All
'G' Brake (See Fitment List 1)... All
'G' Brake (See Fitment List 2)... All
'F' Clutch (See Fitment List 1)... All
'F' Clutch (See Fitment List 2)... All

310D
311F
311F
312F

1
1

5HP19.MCS04
5HP19.MCS05

312F

5HP19.MCS06

1
1
1
1

5HP19.MCS07
5HP19.MCS08
5HP19.MCS09
5HP19.MCS10

5HP19.PIS01

2
1
1
2

5HP19.SSR01
5HP19.SSR02
5HP19.SSR03
5HP18.SSR06

FRICTION PLATES
Kit
Kit
250A
250A
251B
251B
252C
252C
253D
253D
254F
254F
255F
255F
256G
256G

309C

4HP18.MCS01

SEALING RINGS
200A
201A
202D
204F

309C

MOULDED PISTONS
170G Moulded Piston 'F' Clutch ......... All

Kit
Kit
300A
300A
301B
302C
303D
304F
305F
306G
307A
308B
308B

RUBBER COMPONENTS
120A Pump to Stator 'O' Ring ............ All
121A Stator to Case 'O' Ring ............. All
122J V. Body to Case Sealing Rubber
(Long) ....................................... All
123J V. Body to Case Sealing Rubber
(Short)....................................... All

ILL
NO. DESCRIPTION

1
1
4-5
4-5
2
2
4-5
4-5
4-5
4-5
5-6
5-6
3-4
3-4
4-5
4-5

5HP19.FRK02
5HP19.FRK03
5HP19.FRP02
5HP19.FRP09
5HP19.FRP01
5HP19.FRP10
4HP18.FRP03
5HP19.FRP11
5HP19.FRP04
5HP19.FRP12
4HP18.FRP02
5HP19.FRP14
5HP18.FRP03
5HP19.FRP13
5HP18.FRP03
5HP19.FRP13

313G
313G

YEARS

STEEL PLATES

Steel Plate Kit (See Fitment List 4)


Steel Plate Kit (See Fitment List 3)
'C' Brake (See Fitment List 3) ... All
'C' Brake (See Fitment List 4) ... All
'B' Clutch................................... All
'A' Clutch................................... All
'E' Clutch................................... All
'D' Brake ................................... All
'G' Brake ................................... All
'F' Clutch ................................... All
'C' Brake Waved Steel .............. All
'B' Clutch Waved Steel
(See Fitment List 5) .................. All
'B' Clutch Waved Steel
(See Fitment List 6) .................. All
'A' Clutch Waved Steel
(See Fitment List 5) .................. All
'A' Clutch Waved Steel
(See Fitment List 6) .................. All
'E' Clutch Waved Steel ............. All
'D' Brake Waved Steel
(See Fitment List 5) .................. All
'D' Brake Waved Steel
(See Fitment List 6) .................. All
'G' Brake Waved Steel
(See Fitment List 5) .................. All
'G' Brake Waved Steel
(See Fitment List 6) .................. All
'F' Clutch Waved Steel
(See Fitment List 5) .................. All
'F' Clutch Waved Steel
(See Fitment List 6) .................. All

QTY

PART NO

1
1
3
4-5
2
4-5
4-5
5-6
3-4
4-5
1

5HP19.STK02
5HP19.STK03
5HP19.STP01
4HP20.STP05
5HP19.STP04
5HP19.STP02
5HP19.STP05
5HP19.STP02
5HP19.STP07
5HP19.STP03
5HP19.STP10

5HP19.STP11

5HP19.STP19

5HP18.STP04

1
1

4HP18.STP03
5HP19.STP13

5HP19.STP18

5HP19.STP15

5HP19.STP17

5HP19.STP14

5HP19.STP17

5HP19.STP14

5HP19.PP01

1
1
1
1
1
1
1

5HP19.STP01
5HP19.PP02
5HP19.PP03
5HP19.PP04
5HP19.PP03
5HP19.PP06
5HP19.STP03

PRESSURE PLATES
400A Pressure Plate 'C' Brake
(4.00mm See Fitment List 4) .... All
400A Pressure Plate 'C' Brake
(3.30mm See Fitment List 3) .... All
401B Pressure Plate 'B' Clutch .......... All
402C Pressure Plate 'A' Clutch .......... All
403D Pressure Plate 'E' Clutch .......... All
404F Pressure Plate 'D' Brake........... All
405F Pressure Plate 'G' Brake........... All
406G Pressure Plate 'F' Brake ........... All

SPRINGS & CIRCLIPS


410A
411B
412C
413D
414G
415F
416F
430A
430A
430A
430A
430A
430A
430A
430A
431B
431B
431B

498

Diaphragm Spring 'C' Brake ..... All


Diaphragm Spring 'B' Clutch..... All
Diaphragm Spring 'A' Clutch..... All
Diaphragm Spring 'E' Clutch..... All
Diaphragm Spring 'F' Clutch ..... All
Diaphragm Spring 'D' Brake ..... All
Diaphragm Spring 'G' Brake ..... All
Circlip - 'C' Brake Retaining (2.80mm)
Circlip - 'C' Brake Retaining (2.60mm)
Circlip - 'C' Brake Retaining (2.40mm)
Circlip - 'C' Brake Retaining (2.20mm)
Circlip - 'C' Brake Retaining (2.00mm)
Circlip - 'C' Brake Retaining (1.80mm)
Circlip - 'C' Brake Retaining (1.60mm)
Circlip - 'C' Brake Retaining (1.40mm)
Circlip - 'B' Clutch Retaining (2.00mm)
Circlip - 'B' Clutch Retaining (1.80mm)
Circlip - 'B' Clutch Retaining (1.60mm)

1
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

5HP19.DIA01
5HP19.DIA02
5HP19.DIA03
5HP19.DIA04
5HP19.DIA05
5HP19.DIA06
5HP19.DIA07
5HP19.CIR01
5HP19.CIR02
5HP19.CIR03
5HP19.CIR04
5HP19.CIR05
5HP19.CIR06
5HP19.CIR07
5HP19.CIR08
5HP19.CIR09
5HP19.CIR10
5HP19.CIR11

ZF 5HP19 FLA (VW/AUDI) Code: 1060 040 xxx


5 SPEED AWD (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

431B
431B
431B
432C
432C
432C
432C
432C
432C
432C
432C
432C
432C
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
434F
434F

Circlip - 'B' Clutch Retaining (1.40mm)


Circlip - 'B' Clutch Retaining (1.20mm)
Circlip - 'B' Clutch Retaining (1.00mm)
Circlip - 'A' Clutch Retaining (2.80mm)
Circlip - 'A' Clutch Retaining (2.60mm)
Circlip - 'A' Clutch Retaining (2.40mm)
Circlip - 'A' Clutch Retaining (2.20mm)
Circlip - 'A' Clutch Retaining (2.00mm)
Circlip - 'A' Clutch Retaining (1.80mm)
Circlip - 'A' Clutch Retaining (1.60mm)
Circlip - 'A' Clutch Retaining (1.40mm)
Circlip - 'A' Clutch Retaining (1.20mm)
Circlip - 'A' Clutch Retaining (1.00mm)
Circlip - 'E' Clutch Retaining (2.80mm)
Circlip - 'E' Clutch Retaining (2.60mm)
Circlip - 'E' Clutch Retaining (2.40mm)
Circlip - 'E' Clutch Retaining (2.20mm)
Circlip - 'E' Clutch Retaining (2.00mm)
Circlip - 'E' Clutch Retaining (1.80mm)
Circlip - 'E' Clutch Retaining (1.60mm)
Circlip - 'E' Clutch Retaining (1.50mm)
Circlip - 'E' Clutch Retaining (1.40mm)
Circlip - 'E' Clutch Retaining (1.20mm)
Circlip - 'E' Clutch Retaining (1.00mm)
Circlip - 'D' Brake Retaining (4.20mm)
Circlip - 'D' Brake Retaining (4.00mm)

AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

5HP19.CIR12
5HP19.CIR13
5HP19.CIR14
5HP19.CIR15
5HP19.CIR16
5HP19.CIR17
5HP19.CIR18
5HP19.CIR19
5HP19.CIR20
5HP19.CIR21
5HP19.CIR22
5HP19.CIR23
5HP19.CIR24
5HP19.CIR25
5HP19.CIR26
5HP19.CIR27
5HP19.CIR28
5HP19.CIR29
5HP19.CIR30
5HP19.CIR31
5HP19.CIR32
5HP19.CIR33
5HP19.CIR34
5HP19.CIR35
5HP19.CIR36
5HP19.CIR37

YEARS

QTY

PART NO

ELECTRICAL COMPONENTS

SPRINGS & CIRCLIPS Cont...


Kit
700J
700J
701J
701J
702J
702J
703J
704J
705J

706J
707J

Solenoid Set (All Solenoids)


(See Fitment List 6) .................. All
Solenoid (PWM)
(See Fitment List 6) .................. All
Solenoid (PWM)
(See Fitment List 5) .................. All
Solenoid Main Pressure Reg
(See Fitment List 6) .................. All
Solenoid Main Pressure Reg
(See Fitment List 5) .................. All
Solenoid Shift (On Off)
(See Fitment List 6) .................. All
Solenoid Shift (On Off)
(See Fitment List 5) .................. All
Range Switch............................ All
Speed Transmitter (Hall Effect)
(See Fitment List 6) .................. All
Speed Sensor (Inductive)
(Fits on Valve Body)
(See Fitment List 5) .................. All
Vehicle Speed Sensor .............. All
Speed Sensor (Inductive)
(Fits on Casing) ........................ All

5HP19.SOL10

5HP19.SOL01

4HP20.SOL02

5HP19.SOL02

4HP20.SOL03

5HP19.SOL03

3
1

5HP30.SOL02
5HP19.ELE01

5HP19.ELE03

1
1

5HP18.ELE01
4HP18.ELE02

4HP20.ELE01

5HP19.FIL04

5HP19.PUM01

5HP19.DRU04

5HP19.DRU05

5HP19.DRU03

5HP19.DRU02

5HP19.DRU06

1
1
1
1

5HP19.OWC01
5HP19.VC01
5HP19.COV01
5HP19.SUP01

VALVE BODY PARTS


NI

Valve Body Oil Screen .............. All

FILTERS
450J
450J
NI

Pan Filter .................................. All


Pan Filter (OEM)....................... All
Valve Body Oil Screen .............. All

1
1
1

5HP19.FIL02
5HP19.FIL12
5HP19.FIL04

4HP18.BUS03

BUSHINGS
NI

Pump Body Bush ...................... All

THRUST WASHERS & SELECTIVES

HARDWARE
800A Short Pump Assy ...................... All
801G 'F' Clutch Cylinder (5 Plate)
(Modified * All Except Codes:
1060 040 018, 030, 054,
073 & 101) ................................ All
801G 'F' Clutch Cylinder (4 Plate)
(Modified * Box Codes:
1060 040 018, 030, 054,
073 & 101) Only........................ All
802C 'A' Clutch Cylinder (5Plate)
(See Fitment List 5) .................. All
803F 'D'/'G' Cylinder (6/4 Plates)
(See Fitment List 7) .................. All
803F 'D'/'G' Cylinder (5/4 Plates)
(See Fitment List 5) .................. All
804F O.W.C. Assy 'D'/'G' Carrier
(See Fitment List 5) .................. All
805J Viscous Coupling Assy ............. All
806J Side Cover - Front Diff .............. All
807A Stator Support Assy .................. All

* Modified Items May Require Replacement of Extra Components To


Make Them Compatible With Existing Transmissions, Please Furnish
Transmission Code and Ask Us To Check Compatibility

BEARING & RACES

SPECIAL ITEMS
900A Washer - Oil Dam
(Fits Behind T.C. Seal).............. All
NI
Repair Manual (OEM)............... All
NI
Factory Repair Manual (ATSG) All

503

5HP19.THW01
5HP19.MAN02
5HP19.MAN04

ILL
NO. DESCRIPTION

YEARS

FITMENT LIST

QTY

PART NO

ILL
NO. DESCRIPTION

Fitment List 1 Fits the Following Codes:


1060 040
002, 003, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036, 047,
048, 080
Fitment List 2 Fits the Following Codes:
1060 040
019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053,
054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069,
070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102,
103, 104
Fitment List 3 Fits the Following Codes:
1060 040
019, 020, 021, 026, 030, 035, 054, 061, 064, 065, 066, 069, 073, 101
Fitment List 4 Fits the Following Codes:
1060 040
002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 024, 025,
028, 036, 041, 043, 044, 046, 047, 048, 049, 053, 057, 058, 059, 060,
062, 063, 067, 068, 070, 071, 075, 080, 085, 086, 087, 089, 090, 093,
094, 100, 102, 103, 104
Fitment List 5 Fits the Following Codes:
1060 040
002, 003, 004, 008, 009, 012, 013, 014, 015, 016, 017, 018, 025, 036,
047, 048, 080
Fitment List 6 Fits the Following Codes:
1060 040
019, 020, 021, 024, 026, 028, 030, 035, 041, 043, 044, 046, 049, 053,
054, 057, 058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069,
070, 071, 073, 075, 085, 086, 087, 089, 090, 093, 094, 100, 101, 102,
103, 104, 107
Fitment List 7 Fits the Following Codes:
1060 040
019, 020, 021, 024, 026, 028, 035, 041, 043, 044, 046, 049, 053, 057,
058, 059, 060, 061, 062, 063, 064, 065, 066, 067, 068, 069, 070, 071,
075, 085, 086, 087, 089, 090, 093, 094, 100, 102, 103, 104

500

YEARS

QTY

PART NO

ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx

A
C

5 SPEED FWD (Full Electronic Control)

501

ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx

A
C

5 SPEED FWD (Full Electronic Control)

502

ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx

A
C

5 SPEED FWD (Full Electronic Control)

503

ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx


5 SPEED FWD (Full Electronic Control)
ILL
NO. DESCRIPTION
Kit

YEARS

KITS

QTY

PART NO

Not Available From ZF

GASKETS
100J
101J
NI

Pan Gasket ............................... All


Transfer Case to Main Case ..... All
Valve Body Gasket ................... All

1
1
1

5HP19.GAS03
5HP19.GAS07
5HP19.GAS05

RUBBER COMPONENTS
120A Pump to Stator 'O' Ring ............ All
121A Stator to Case 'O' Ring ............. All
122J V. Body to Case Sealing Rubber
(Long) ....................................... All
123J V. Body to Case Sealing Rubber
(Short)....................................... All

1
1

5HP19.OR01
5HP18.OR03

5HP19.RUB01

5HP19.RUB02

METAL CLAD SEALS


150A Converter Seal.......................... All
152J Transfer Shaft Seal
(37.50mm x 88mm x 16mm)..... All
154J Left Hand Outer D. Shaft Seal
(60mm x 80mm x7.50mm)........ All

4HP18.MCS01

5HP19.MCS04

5HP19.MCS07

5HP19.PIS01

2
1
1
1
2

5HP19.SSR01
5HP19.SSR02
5HP19.SSR03
5HP18.SSR04
5HP18.SSR06

1
5
2
5
5
4
5

5HP19.FRK02
5HP19.FRP02
5HP19.FRP01
5HP19.FRP04
4HP18.FRP02
5HP18.FRP03
5HP18.FRP03

1
5
2
5
5
6
4
5
1
1
1
1
1
1
1

5HP19.STK02
4HP20.STP05
5HP19.STP04
5HP19.STP02
5HP19.STP05
5HP19.STP02
5HP19.STP07
5HP19.STP03
5HP19.STP10
5HP19.STP11
5HP18.STP04
5HP19.STP13
5HP19.STP18
5HP19.STP17
5HP19.STP17

MOULDED PISTONS
170G Moulded Piston 'F' Clutch ......... All

SEALING RINGS
200A
201A
202D
203D
204F

Stator Support (Large) .............. All


Stator Support (Small) .............. All
Input Shaft Front (Small)........... All
Input Shaft Rear (Large) ........... All
'D'/'G' Carrier............................. All

FRICTION PLATES
Kit
250A
251B
253D
254F
255F
256G

Friction Kit ................................ All


'C' Brake ................................... All
'B' Clutch................................... All
'E' Clutch................................... All
'D' Brake ................................... All
'G' Brake ................................... All
'F' Clutch ................................... All

STEEL PLATES
Kit
300A
301B
302C
303D
304F
305F
306G
307A
308B
309C
310D
311F
312F
313G

Steel Plate Kit ........................... All


'C' Brake ................................... All
'B' Clutch................................... All
'A' Clutch................................... All
'E' Clutch................................... All
'D' Brake ................................... All
'G' Brake ................................... All
'F' Clutch ................................... All
'C' Brake Waved Steel .............. All
'B' Clutch Waved Steel ............. All
'A' Clutch Waved Steel ............. All
'E' Clutch Waved Steel ............. All
'D' Brake Waved Steel .............. All
'G' Brake Waved Steel .............. All
'F' Clutch Waved Steel.............. All

ILL
NO. DESCRIPTION

YEARS

QTY

PRESSURE PLATES

400A Pressure Plate 'C' Brake


(4.00mm) .................................. All
401B Pressure Plate 'B' Clutch .......... All
402C Pressure Plate 'A' Clutch .......... All
403D Pressure Plate 'E' Clutch .......... All
404F Pressure Plate 'D' Brake........... All
405F Pressure Plate 'G' Brake........... All
406G Pressure Plate 'F' Brake ........... All

1
1
1
1
1
1
1

PART NO

5HP19.PP01
5HP19.PP02
5HP19.PP03
5HP19.PP04
5HP19.PP03
5HP19.PP06
5HP19.STP03

SPRINGS & CIRCLIPS


410A
411B
412C
413D
414G
415F
416F
430A
430A
430A
430A
430A
430A
430A
430A
431B
431B
431B
431B
431B
431B
432C
432C
432C
432C
432C
432C
432C
432C
432C
432C
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
434F
434F

Diaphragm Spring 'C' Brake ..... All


Diaphragm Spring 'B' Clutch..... All
Diaphragm Spring 'A' Clutch..... All
Diaphragm Spring 'E' Clutch..... All
Diaphragm Spring 'F' Clutch ..... All
Diaphragm Spring 'D' Brake ..... All
Diaphragm Spring 'G' Brake ..... All
Circlip - 'C' Brake Retaining (2.80mm)
Circlip - 'C' Brake Retaining (2.60mm)
Circlip - 'C' Brake Retaining (2.40mm)
Circlip - 'C' Brake Retaining (2.20mm)
Circlip - 'C' Brake Retaining (2.00mm)
Circlip - 'C' Brake Retaining (1.80mm)
Circlip - 'C' Brake Retaining (1.60mm)
Circlip - 'C' Brake Retaining (1.40mm)
Circlip - 'B' Clutch Retaining (2.00mm)
Circlip - 'B' Clutch Retaining (1.80mm)
Circlip - 'B' Clutch Retaining (1.60mm)
Circlip - 'B' Clutch Retaining (1.40mm)
Circlip - 'B' Clutch Retaining (1.20mm)
Circlip - 'B' Clutch Retaining (1.00mm)
Circlip - 'A' Clutch Retaining (2.80mm)
Circlip - 'A' Clutch Retaining (2.60mm)
Circlip - 'A' Clutch Retaining (2.40mm)
Circlip - 'A' Clutch Retaining (2.20mm)
Circlip - 'A' Clutch Retaining (2.00mm)
Circlip - 'A' Clutch Retaining (1.80mm)
Circlip - 'A' Clutch Retaining (1.60mm)
Circlip - 'A' Clutch Retaining (1.40mm)
Circlip - 'A' Clutch Retaining (1.20mm)
Circlip - 'A' Clutch Retaining (1.00mm)
Circlip - 'E' Clutch Retaining (2.80mm)
Circlip - 'E' Clutch Retaining (2.60mm)
Circlip - 'E' Clutch Retaining (2.40mm)
Circlip - 'E' Clutch Retaining (2.20mm)
Circlip - 'E' Clutch Retaining (2.00mm)
Circlip - 'E' Clutch Retaining (1.80mm)
Circlip - 'E' Clutch Retaining (1.60mm)
Circlip - 'E' Clutch Retaining (1.50mm)
Circlip - 'E' Clutch Retaining (1.40mm)
Circlip - 'E' Clutch Retaining (1.20mm)
Circlip - 'E' Clutch Retaining (1.00mm)
Circlip - 'D' Brake Retaining (4.20mm)
Circlip - 'D' Brake Retaining (4.00mm)

1
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

5HP19.DIA01
5HP19.DIA02
5HP19.DIA03
5HP19.DIA04
5HP19.DIA05
5HP19.DIA06
5HP19.DIA07
5HP19.CIR01
5HP19.CIR02
5HP19.CIR03
5HP19.CIR04
5HP19.CIR05
5HP19.CIR06
5HP19.CIR07
5HP19.CIR08
5HP19.CIR09
5HP19.CIR10
5HP19.CIR11
5HP19.CIR12
5HP19.CIR13
5HP19.CIR14
5HP19.CIR15
5HP19.CIR16
5HP19.CIR17
5HP19.CIR18
5HP19.CIR19
5HP19.CIR20
5HP19.CIR21
5HP19.CIR22
5HP19.CIR23
5HP19.CIR24
5HP19.CIR25
5HP19.CIR26
5HP19.CIR27
5HP19.CIR28
5HP19.CIR29
5HP19.CIR30
5HP19.CIR31
5HP19.CIR32
5HP19.CIR33
5HP19.CIR34
5HP19.CIR35
5HP19.CIR36
5HP19.CIR37

5HP19.FIL04

FILTERS
NI

504

Valve Body Oil Screen .............. All

ZF 5HP19 HL (PORSCHE) Code: 1060 050 xxx

5 SPEED FWD (Full Electronic Control)

ILL
NO. DESCRIPTION
NI

YEARS

BUSHINGS

QTY

Pump Body Bush ...................... All

PART NO

ILL
NO. DESCRIPTION

4HP18.BUS03

THRUST WASHERS & SELECTIVES


BEARING & RACES
ELECTRICAL COMPONENTS
700J
701J
701J
702J
705J
706J

Solenoid (PWM)........................ All


Solenoid Main Pressure Reg
(1060 050 003, 004) ................. All
Solenoid Main Pressure Reg
(1060 050 002) ......................... All
Solenoid Shift (On Off).............. All
Speed Sensor (Inductive)
(Fits on Valve Body).................. All
Speed Sensor (Inductive)
(Fits on Casing) ........................ All

4HP20.SOL02

5HP19.SOL04

1
3

4HP20.SOL03
5HP30.SOL02

5HP18.ELE01

4HP20.ELE01

VALVE BODY PARTS


NI

Valve Body Oil Screen .............. All

5HP19.FIL04

5HP19.PUM01

1
1
1
1

5HP19.DRU04
5HP19.DRU03
5HP19.DRU06
5HP19.OWC01

HARDWARE
800A Short Pump Assy ...................... All
801G 'F' Clutch Cylinder (5 Plate)
(Modified * ) .............................. All
802C 'A' Clutch Cylinder (5Plate) ....... All
803F 'D'/'G' Cylinder (5/4 Plates) ....... All
804F O.W.C. Assy 'D'/'G' Carrier ....... All

* Modified Items May Require Replacement of Extra Components To


Make Them Compatible With Existing Transmissions, Please Furnish
Transmission Code and Ask Us To Check Compatibility

SPECIAL ITEMS
900A Washer - Oil Dam
(Fits Behind T.C. Seal).............. All
NI
Repair Manual (OEM)............... All
NI
Factory Repair Manual (ATSG) All

5HP19.THW01
5HP19.MAN02
5HP19.MAN04

505

YEARS

QTY

PART NO

ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx

A
C

5 SPEED AWD (Full Electronic Control)

506

ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx

A
C

5 SPEED AWD (Full Electronic Control)

507

ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx

A
C

5 SPEED AWD (Full Electronic Control)

508

ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx

5 SPEED AWD (Full Electronic Control)

ILL
NO. DESCRIPTION
Kit

YEARS

KITS

QTY

PART NO

Not Available From ZF

GASKETS
100J
101J
NI

Pan Gasket ............................... All


Transfer Case to Main Case ..... All
Valve Body Gasket ................... All

1
1
1

5HP19.GAS03
5HP19.GAS07
5HP19.GAS05

ILL
NO. DESCRIPTION

YEARS

QTY

PRESSURE PLATES

400A Pressure Plate 'C' Brake


(4.00mm) .................................. All
401B Pressure Plate 'B' Clutch .......... All
402C Pressure Plate 'A' Clutch .......... All
403D Pressure Plate 'E' Clutch .......... All
404F Pressure Plate 'D' Brake........... All
405F Pressure Plate 'G' Brake........... All
406G Pressure Plate 'F' Brake ........... All

1
1
1
1
1
1
1

PART NO

5HP19.PP01
5HP19.PP02
5HP19.PP03
5HP19.PP04
5HP19.PP03
5HP19.PP06
5HP19.STP03

RUBBER COMPONENTS
120A Pump to Stator 'O' Ring ............ All
121A Stator to Case 'O' Ring ............. All
122J V. Body to Case Sealing Rubber
(Long) ....................................... All
123J V. Body to Case Sealing Rubber
(Short)....................................... All

1
1

5HP19.OR01
5HP18.OR03

5HP19.RUB01

5HP19.RUB02

METAL CLAD SEALS


150A Converter Seal.......................... All
152J Transfer Shaft Seal
(37.50mm x 88mm x 16mm)..... All
155J Left Hand Outer D. Shaft Seal
(60mm x 80mm x7.50mm)........ All

4HP18.MCS01

5HP19.MCS04

5HP19.MCS07

5HP19.PIS01

2
1
1
1
2

5HP19.SSR01
5HP19.SSR02
5HP19.SSR03
5HP18.SSR04
5HP18.SSR06

1
5
2
5
5
4
5

5HP19.FRK02
5HP19.FRP02
5HP19.FRP01
5HP19.FRP04
4HP18.FRP02
5HP18.FRP03
5HP18.FRP03

1
5
2
5
5
6
4
5
1
1
1
1
1
1
1

5HP19.STK02
4HP20.STP05
5HP19.STP04
5HP19.STP02
5HP19.STP05
5HP19.STP02
5HP19.STP07
5HP19.STP03
5HP19.STP10
5HP19.STP11
5HP18.STP04
5HP19.STP13
5HP19.STP18
5HP19.STP17
5HP19.STP17

MOULDED PISTONS
170G Moulded Piston 'F' Clutch ......... All

SEALING RINGS
200A
201A
202D
203D
204F

Stator Support (Large) .............. All


Stator Support (Small) .............. All
Input Shaft Front (Small)........... All
Input Shaft Rear (Large) ........... All
'D'/'G' Carrier............................. All

Kit
250A
251B
253D
254F
255F
256G

Friction Kit ................................ All


'C' Brake ................................... All
'B' Clutch................................... All
'E' Clutch................................... All
'D' Brake ................................... All
'G' Brake ................................... All
'F' Clutch ................................... All

Kit
300A
301B
302C
303D
304F
305F
306G
307A
308B
309C
310D
311F
312F
313G

Steel Plate Kit ........................... All


'C' Brake ................................... All
'B' Clutch................................... All
'A' Clutch................................... All
'E' Clutch................................... All
'D' Brake ................................... All
'G' Brake ................................... All
'F' Clutch ................................... All
'C' Brake Waved Steel .............. All
'B' Clutch Waved Steel ............. All
'A' Clutch Waved Steel ............. All
'E' Clutch Waved Steel ............. All
'D' Brake Waved Steel .............. All
'G' Brake Waved Steel .............. All
'F' Clutch Waved Steel.............. All

FRICTION PLATES

STEEL PLATES

SPRINGS & CIRCLIPS


410A
411B
412C
413D
414G
415F
416F
430A
430A
430A
430A
430A
430A
430A
430A
431B
431B
431B
431B
431B
431B
432C
432C
432C
432C
432C
432C
432C
432C
432C
432C
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
433D
434F
434F

Diaphragm Spring 'C' Brake ..... All


Diaphragm Spring 'B' Clutch..... All
Diaphragm Spring 'A' Clutch..... All
Diaphragm Spring 'E' Clutch..... All
Diaphragm Spring 'F' Clutch ..... All
Diaphragm Spring 'D' Brake ..... All
Diaphragm Spring 'G' Brake ..... All
Circlip - 'C' Brake Retaining (2.80mm)
Circlip - 'C' Brake Retaining (2.60mm)
Circlip - 'C' Brake Retaining (2.40mm)
Circlip - 'C' Brake Retaining (2.20mm)
Circlip - 'C' Brake Retaining (2.00mm)
Circlip - 'C' Brake Retaining (1.80mm)
Circlip - 'C' Brake Retaining (1.60mm)
Circlip - 'C' Brake Retaining (1.40mm)
Circlip - 'B' Clutch Retaining (2.00mm)
Circlip - 'B' Clutch Retaining (1.80mm)
Circlip - 'B' Clutch Retaining (1.60mm)
Circlip - 'B' Clutch Retaining (1.40mm)
Circlip - 'B' Clutch Retaining (1.20mm)
Circlip - 'B' Clutch Retaining (1.00mm)
Circlip - 'A' Clutch Retaining (2.80mm)
Circlip - 'A' Clutch Retaining (2.60mm)
Circlip - 'A' Clutch Retaining (2.40mm)
Circlip - 'A' Clutch Retaining (2.20mm)
Circlip - 'A' Clutch Retaining (2.00mm)
Circlip - 'A' Clutch Retaining (1.80mm)
Circlip - 'A' Clutch Retaining (1.60mm)
Circlip - 'A' Clutch Retaining (1.40mm)
Circlip - 'A' Clutch Retaining (1.20mm)
Circlip - 'A' Clutch Retaining (1.00mm)
Circlip - 'E' Clutch Retaining (2.80mm)
Circlip - 'E' Clutch Retaining (2.60mm)
Circlip - 'E' Clutch Retaining (2.40mm)
Circlip - 'E' Clutch Retaining (2.20mm)
Circlip - 'E' Clutch Retaining (2.00mm)
Circlip - 'E' Clutch Retaining (1.80mm)
Circlip - 'E' Clutch Retaining (1.60mm)
Circlip - 'E' Clutch Retaining (1.50mm)
Circlip - 'E' Clutch Retaining (1.40mm)
Circlip - 'E' Clutch Retaining (1.20mm)
Circlip - 'E' Clutch Retaining (1.00mm)
Circlip - 'D' Brake Retaining (4.20mm)
Circlip - 'D' Brake Retaining (4.00mm)

450J
NI

Pan Filter .................................. All


Valve Body Oil Screen .............. All

1
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

5HP19.DIA01
5HP19.DIA02
5HP19.DIA03
5HP19.DIA04
5HP19.DIA05
5HP19.DIA06
5HP19.DIA07
5HP19.CIR01
5HP19.CIR02
5HP19.CIR03
5HP19.CIR04
5HP19.CIR05
5HP19.CIR06
5HP19.CIR07
5HP19.CIR08
5HP19.CIR09
5HP19.CIR10
5HP19.CIR11
5HP19.CIR12
5HP19.CIR13
5HP19.CIR14
5HP19.CIR15
5HP19.CIR16
5HP19.CIR17
5HP19.CIR18
5HP19.CIR19
5HP19.CIR20
5HP19.CIR21
5HP19.CIR22
5HP19.CIR23
5HP19.CIR24
5HP19.CIR25
5HP19.CIR26
5HP19.CIR27
5HP19.CIR28
5HP19.CIR29
5HP19.CIR30
5HP19.CIR31
5HP19.CIR32
5HP19.CIR33
5HP19.CIR34
5HP19.CIR35
5HP19.CIR36
5HP19.CIR37

1
1

5HP19.FIL02
5HP19.FIL04

FILTERS

509

ZF 5HP19 HLA (PORSCHE) Code: 1060 060 xxx


5 SPEED AWD (Full Electronic Control)
ILL
NO. DESCRIPTION
NI

YEARS

BUSHINGS

QTY

Pump Body Bush ...................... All

ILL
NO. DESCRIPTION

PART NO

4HP18.BUS03

THRUST WASHERS & SELECTIVES

BEARING & RACES


ELECTRICAL COMPONENTS
700J
701J
702J
705J
706J

Solenoid (PWM)........................ All


Solenoid Main Pressure Reg .... All
Solenoid Shift (On Off).............. All
Speed Sensor (Inductive)
(Fits on Valve Body).................. All
Speed Sensor (Inductive)
(Fits on Casing) ........................ All

3
1
3

4HP20.SOL02
5HP19.SOL04
5HP30.SOL02

5HP18.ELE01

4HP20.ELE01

VALVE BODY PARTS


NI

Valve Body Oil Screen .............. All

5HP19.FIL04

5HP19.PUM01

1
1
1
1

5HP19.DRU04
5HP19.DRU03
5HP19.DRU06
5HP19.OWC01

HARDWARE
800A Short Pump Assy ...................... All
801G 'F' Clutch Cylinder
(Modified *) ............................... All
802C 'A' Clutch Cylinder (5Plate) ....... All
803F 'D'/'G' Cylinder (5/4 Plates) ....... All
804F O.W.C. Assy 'D'/'G' Carrier ....... All

* Modified Items May Require Replacement of Extra Components To


Make Them Compatible With Existing Transmissions, Please Furnish
Transmission Code and Ask Us To Check Compatibility

SPECIAL ITEMS
900A Washer - Oil Dam
(Fits Behind T.C. Seal).............. All
NI
Repair Manual (OEM)............... All
NI
Factory Repair Manual (ATSG) All

5HP19.THW01
5HP19.MAN02
5HP19.MAN04

510

YEARS

QTY

PART NO

A
C

ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx


5 SPEED RWD (Full Electronic Control)

515

ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx

A
C

5 SPEED RWD (Full Electronic Control)

516

ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx

A
C

5 SPEED RWD (Full Electronic Control)

517

ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx


5 SPEED RWD (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit

YEARS

QTY

PART NO

FRICTION PLATES Cont,,,

Overhaul Kit (OEM) .................. 97-ON

5HP24.OHK01

GASKETS
100H Pan Gasket ............................... 97-ON
101A Stator to Case Gasket .............. 97-ON
NI
Valve Body Gasket ................... 97-ON

1
1
1

5HP24.GAS01
5HP24.GAS02
5HP24.GAS03

255F 'F' Brake All Except Codes:


(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
255F 'F' Brake Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON

5HP24.FRP06

5HP24.FRP03

5HP24.STK02

5HP24.STK01

4HP20.PP21

4HP20.PP12

5HP24.STP04

5HP24.STP02

5HP24.STP04

5HP24.STP02

STEEL PLATES
RUBBER COMPONENTS
120A
125B
126B
140H

Pump Body 'O' Ring.................. 97-ON


'A' Clutch Piston Outer 'O' Ring 97-ON
'A' Clutch Piston Inner 'O' Ring . 97-ON
Filter to V. Body 'O' Ring ........... 92-ON

1
1
1
1

Kit
5HP19.OR01
5HP24.OR02
5HP24.OR03
5HP18.OR06

300B

METAL CLAD SEALS


150A Pump Body Seal ....................... 97-ON
151G Extension Housing Seal............ 97-ON
152H Selector Shaft Seal ................... 97-ON

1
1
1

3HP22.MCS01
5HP30.MCS02
3HP22.MCS03

300B

301B

MOULDED PISTONS
170F 'F' Brake.................................... 97-ON

Kit

5HP30.PIS01

301B

SEALING RINGS
201B Input Shaft ................................ 97-ON

5HP19.SSR03

302C

FRICTION PLATES
Kit

Kit

250B

250B

251B

251B

252C

252C

253D

253D

254D

254D

Friction Plate Kit All Except Codes:


(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
Friction Plate Kit Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'B' Clutch All Except Codes:
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
'B' Clutch Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'A' Clutch All Except Codes:
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
'A' Clutch Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'C' Clutch All Except Codes:
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
'C' Clutch Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'D' Brake All Except Codes:
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
'D' Brake Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'E' Brake All Except Codes:
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
'E' Brake Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON

302C

303D
1

5HP24.FRK02
303D

5HP24.FRK01
304D

5HP24.FRP05
304D

5HP24.FRP02
305F

5HP24.FRP04
305F

5HP24.FRP01

5HP24.FRP04

5HP24.FRP01

310B
313D
315F

Steel Plate Kit All Except


(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
Steel Plate Kit Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'B' Clutch (1.80mm) All Except
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
'B' Clutch (3.00mm) Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'A' Clutch All Except
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
'A' Clutch Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'C' Clutch All Except
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
'C' Clutch Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'D' Brake (1.80mm) All Except
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
'D' Brake (3.00mm) Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'E' Brake (1.80mm) All Except
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
'E' Brake (3.00mm) Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'F' Brake (1.80mm) All Except
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
'F' Brake Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
'B' Clutch Waved Steel ............. 97-ON
'D' Brake Waved Steel .............. 97-ON
'F' Brake Waved Steel .............. 97-ON

3-4 4HP20.PP21

3-4 4HP20.PP12

4-5 4HP20.PP21

4-5 4HP20.PP12

5HP24.STP06

6
1
1
1

5HP30.STP03
5HP24.STP01
5HP24.STP01
5HP30.STP04

4HP20.PP11

1
1

4HP20.PP09
5HP24.PP02

PRESSURE PLATES
3-4 5HP24.FRP05

3-4 5HP24.FRP02

4-5 5HP24.FRP05

400B 'B' Clutch All Except


(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
400B 'B' Clutch Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
401B 'A' Clutch................................... 97-ON

4-5 5HP24.FRP02

518

ZF5HP24 (BMW, JAGUAR & LANDROVER) Codes: 1058 000 xxx


5 SPEED RWD (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

PRESSURE PLATES Cont...


403D 'D' Brake All Except
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
403D 'D' Brake Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON
403D 'E' Brake All Except
(1058 000 003, 004, 005,
009 & 010) ................................ 97-ON
403D 'E' Brake Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON

Kit
1

4HP20.PP11
Kit

4HP20.PP09

4HP20.PP11

4HP20.PP09

700H
701H
702H

702H

SPRINGS & CIRCLIPS


411B
415F
431B
442F

'A' Clutch Diaphragm Spring..... 97-ON


'F' Brake Diaphragm Spring...... 97-ON
'A' Clutch Ret. Circlip (3.00mm) 97-ON
'F' Brake Ret. Circlip (3.80mm). 97-ON

1
1
AR
AR

5HP24.DIA02
5HP30.DIA05
5HP24.CIR01
5HP24.CIR03

703H
704H
704H
704H

FILTERS
450H Pan Filter .................................. 97-ON
450H Pan Filter (OEM)....................... 97-ON

1
1

5HP24.FIL01
5HP24.FIL10

YEARS

QTY

PART NO

ELECTRICAL COMPONENTS

705H

Solenoid Kit (8 Sols) Fits Codes


(1058 000 003, 004, 005, 009,
010, 013, 014, 015, 016, 017,
018 & 024) ................................ 97-ON
Solenoid Kit (8 Sols) Fits Codes
(1058 000 020, 021, 022, 023,
026, 027, 028, 029, 032, 034,
035 & 036) ................................ 97-ON
Shift Solenoid (On Off).............. 97-ON
Shift Control Solenoid (PWM)... 97-ON
Main Pressure Control (PWM)
Fits Codes (1058 000 003, 004,
005, 009, 010, 013, 014, 015,
016, 017, 018 & 024) ................ 97-ON
Main Pressure Control (PWM)
Fits Codes (1058 000 020, 021,
022, 023, 026, 027, 028, 029,
032, 034, 035 & 036) ................ 97-ON
Speed Sensor (Inductive) ......... 97-ON
Range Switch (BMW) Except Code
(1058 000 005) ......................... 97-ON
Range Switch (BMW)
(Code 1058 000 005 Only) ....... 97-ON
Range Switch (Jaguar) Fits Codes
(1058 000 009,013, 014, 014, 024,
026, 027 & 028) ........................ 97-ON
Valve Body Wiring Harness ...... 97-ON

5HP24.SOL10

1
3
4

5HP19.SOL11
5HP30.SOL02
4HP20.SOL02

4HP20.SOL03

1
2

5HP19.SOL04
4HP22.ELE01

5HP24.ELE01

5HP24.ELE05

1
1

5HP24.ELE02
5HP24.ELE03

VALVE BODY PARTS


BUSHINGS

HARDWARE
THRUST WASHERS & SELECTIVES

Short Pump Assy ...................... 97-ON


'A' Clutch Drum & Input Shaft ... 97-ON
'B' Clutch Hub ........................... 97-ON
Retaining Ring 'F' Diaphragm ... 97-ON
'F' Brake Cylinder...................... 97-ON
Sun Gear Shaft ......................... 97-ON
Main Case Assy (Jaguar).......... 97-ON

1
1
1
1
1
1
1

5HP24.PUM02
5HP24.DRU01
5HP24.HUB01
5HP24.RET06
5HP24.DRU06
5HP24.SH01
5HP24.CAS01

SPECIAL ITEMS

BEARINGS & RACES


650A Needle Bearing Pump Body ..... 97-ON
651B Radial Bearing Stator to Input... 97-ON
652B Radial Bearing
'A' Drum to Intermediate Shaft.. 97-ON
653B Radial Bearing 'B' Clutch Hub
to Intermediate Shaft ................ 97-ON
654B Bearing Kit (Rear of Input Assy) 97-ON
655D Radial Bearing
'D' Brake to 'B' Clutch ............... 97-ON
656E Bearing Kit
'E' Brake to Sun Gear ............... 97-ON
657E Radial Bearing
Sun Gear to Planet Carrier ....... 97-ON
690G Output Roller Bearing ............... 97-ON

800A
803B
804B
805F
806F
807C
810H

1
1

5HP30.BE01
5HP24.TOR01

5HP24.TK05

1
1

5HP24.TOR02
5HP24.TK01

5HP24.TK02

5HP24.TK03

1
1

5HP24.TK04
5HP30.BE02

900F Bolt 'F' Brake to Case ............... 97-ON


NI
Repair Manual (OEM)............... 97-ON
NI
Repair Manual (ATSG/ZF) ........ 97-ON

519

12 5HP30.NUT01
5HP24.MAN01
5HP24.MAN02

A
C

ZF5HP24A (AUDI & VW) Code: 1058 020 xxx


5 SPEED 4WD (Full Electronic Control)

520

A
C

ZF5HP24A (AUDI & VW) Code: 1058 020 xxx


5 SPEED 4WD (Full Electronic Control)

521

A
C

ZF5HP24A (AUDI & VW) Code: 1058 020 xxx


5 SPEED 4WD (Full Electronic Control)

522

ZF5HP24A (AUDI & VW) Code: 1058 020 xxx


5 SPEED 4WD (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit

Overhaul Kit (OEM) .................. 96-ON

5HP24A.OHK01

GASKETS
100G Pan Gasket ............................... 96-ON
101G Rear Main Case Gasket ........... 96-ON
NI
Valve Body Gasket ................... 96-ON

1
1
1

5HP24A.GAS01
5HP24A.GAS02
5HP24.GAS03

Pump Body 'O' Ring.................. 96-ON


Stator to Case 'O' Ring ............. 96-ON
'A' Clutch Piston Outer 'O' Ring 96-ON
'A' Clutch Piston Inner 'O' Ring . 96-ON

1
1
1
1

5HP19.OR01
5HP19.OR03
5HP24.OR02
5HP24.OR03

Kit

300B

METAL CLAD SEALS


Pump Body Seal ....................... 96-ON
Rear Output Seal ...................... 96-ON
Selector Shaft Seal ................... 96-ON
Front Axle Output Seal.............. 96-ON
Left Hand Drive Shaft Seal ....... 96-ON
Right Hand Drive Shaft Seal..... 96-ON
Rear Pinion Seal....................... 96-ON
Filter to V. Body 'O' Ring ........... 92-ON

1
1
1
1
1
1
1
1

3HP22.MCS01
5HP30.MCS02
3HP22.MCS03
5HP19.MCS10
5HP19.MCS07
5HP19.MCS06
5HP19.MCS04
5HP18.OR06

301B

5HP30.PIS01

303D

301B

302C
302C

MOULDED PISTONS
170F 'F' Brake.................................... 96-ON

303D

SEALING RINGS
201B Input Shaft ................................ 96-ON

5HP19.SSR03

Kit

250B
250B

251B
251B

252C
252C

253D
253D

254D
254D

Friction Plate Kit All Except Codes:


(1058 020 003, 004, 006, 007) . 96-ON
Friction Plate Kit Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'B' Clutch All Except Codes:
(1058 020 003, 004, 006, 007) . 96-ON
'B' Clutch Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'A' Clutch All Except Codes:
(1058 020 003, 004, 006, 007) . 96-ON
'A' Clutch Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'C' Clutch All Except Codes:
(1058 020 003, 004, 006, 007) . 96-ON
'C' Clutch Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'D' Brake All Except Codes:
(1058 020 003, 004, 006, 007) . 96-ON
'D' Brake Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'E' Brake All Except Codes:
(1058 020 003, 004, 006, 007) . 96-ON
'E' Brake Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON

304D
304D

FRICTION PLATES
Kit

PART NO

5HP24.FRK02

305F
305F

5HP24.FRK01

5HP24.FRP05

5HP24.FRP02

5HP24.FRP04

5HP24.FRP01

5HP24.FRP04

5HP24.FRP01

4-5 5HP24.FRP05

4-5 5HP24.FRP02
5

5HP24.FRP05

5HP24.FRP02

5HP24.FRP06

5HP24.FRP03

5HP24.STK02

5HP24.STK01

4HP20.PP21

4HP20.PP12

5HP24.STP04

5HP24.STP02

5HP24.STP04

5HP24.STP02

STEEL PLATES

300B
150A
151G
152G
153G
154G
155G
156G
140G

QTY

255F 'F' Brake All Except Codes:


(1058 020 003, 004, 006, 007) . 96-ON
255F 'F' Brake Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON

Kit

RUBBER COMPONENTS
120A
121A
126B
127B

YEARS

FRICTION PLATES Cont,,,

310B
313D
315F

Steel Plate Kit All Except


(1058 020 003, 004, 006, 007) . 96-ON
Steel Plate Kit Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'B' Clutch (1.80mm) All Except
(1058 020 003, 004, 006, 007) . 96-ON
'B' Clutch (3.00mm) Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'A' Clutch All Except
(1058 020 003, 004, 006, 007) . 96-ON
'A' Clutch Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'C' Clutch All Except
(1058 020 003, 004, 006, 007) . 96-ON
'C' Clutch Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'D' Brake (1.80mm) All Except
(1058 020 003, 004, 006, 007) . 96-ON
'D' Brake (3.00mm) Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'E' Brake (1.80mm) All Except
(1058 020 003, 004, 006, 007) . 96-ON
'E' Brake (3.00mm) Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'F' Brake (1.80mm) All Except
(1058 020 003, 004, 006, 007) . 96-ON
'F' Brake Codes:
(1058 020 003, 004,
006 & 007) Only........................ 96-ON
'B' Clutch Waved Steel ............. 96-ON
'D' Brake Waved Steel .............. 96-ON
'F' Brake Waved Steel .............. 96-ON

4-5 4HP20.PP21

4-5 4HP20.PP12
5

4HP20.PP21

4HP20.PP12

5HP24.STP06

6
1
1
1

5HP30.STP03
5HP24.STP01
5HP24.STP01
5HP30.STP04

4HP20.PP11

1
1

4HP20.PP09
5HP24.PP02

4HP20.PP11

4HP20.PP09

4HP20.PP11

4HP20.PP09

PRESSURE PLATES
400B 'B' Clutch All Except
(1058 000 003, 004, 005,
009 & 010) ................................ 96-ON
400B 'B' Clutch Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 96-ON
401B 'A' Clutch................................... 96-ON
403D 'D' Brake All Except
(1058 000 003, 004, 005,
009 & 010) ................................ 96-ON
403D 'D' Brake Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 96-ON
403D 'E' Brake All Except
(1058 000 003, 004, 005,
009 & 010) ................................ 96-ON
403D 'E' Brake Codes:
(1058 000 003, 004, 005,
009 & 010) Only........................ 97-ON

523

ZF5HP24A (AUDI & VW) Code: 1058 020 xxx


5 SPEED 4WD (Full Electronic Control)
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

SPRINGS & CIRCLIPS


411B
415F
431B
442F

'A' Clutch Diaphragm Spring..... 96-ON


'F' Brake Diaphragm Spring...... 96-ON
'A' Clutch Ret. Circlip (3.00mm) 96-ON
'F' Brake Ret. Circlip (3.80mm). 97-ON

1
1
AR
AR

YEARS

QTY

PART NO

HARDWARE
5HP24.DIA02
5HP30.DIA05
5HP24.CIR01
5HP24.CIR03

803B
804B
805F
806F
807C

'A' Clutch Drum & Shaft ............ 96-ON


'B' Clutch Hub ........................... 96-ON
Retaining Ring 'F' Diaphragm ... 96-ON
'F' Brake Cylinder...................... 96-ON
Sun Gear Shaft ......................... 96-ON

1
1
1
1
1

5HP24A.DRU01
5HP24.HUB01
5HP24.RET06
5HP24.DRU06
5HP24.SH01

FILTERS
450G Pan Filter Codes:
(1058 020 003, 004, 006, 007,
008, 009, 010, &011) Only ........ 96-ON
450G Pan Filter All Except Codes:
(1058 020 003, 004, 006, 007,
008, 009, 010, &011) ................ 96-ON

SPECIAL ITEMS
NI
1

5HP24A.FIL01

5HP24A.FIL02

BUSHINGS

THRUST WASHERS & SELECTIVES

BEARINGS & RACES


650A Needle Bearing Pump Body ..... 96-ON
651B Radial Bearing Stator to Input... 96-ON
652B Radial Bearing
'A' Drum to Intermediate Shaft.. 96-ON
653B Radial Bearing 'B' Clutch Hub
to Intermediate Shaft ................ 96-ON
654B Bearing Kit (Rear of Input Assy) 96-ON
655D Radial Bearing
'D' Brake to 'B' Clutch ............... 96-ON
656E Bearing Kit
'E' Brake to Sun Gear ............... 96-ON
657E Radial Bearing
Sun Gear to Planet Carrier ....... 96-ON
690G Roller Bearing Idler Gear .......... 96-ON

1
1

5HP30.BE01
5HP24.TOR01

5HP24.TK05

1
1

5HP24.TOR02
5HP24.TK01

5HP24.TK02

5HP24.TK03

1
1

5HP24.TK04
5HP24A.BE01

ELECTRICAL COMPONENTS
Kit
700G
701G
702G
703G

Solenoid Kit (8 Sols) ................. 96-ON


Shift Solenoid (On Off).............. 96-ON
Shift Control Solenoid (PWM)... 96-ON
Main Pressure Control (PWM).. 96-ON
Speed Sensor (Inductive)
(Fitted to Valve Body) ............... 96-ON
704G Speed Sensor (Inductive)
(Fitted to Rear Housing) ........... 96-ON
705G Vehicle Speed Sensor .............. 96-ON

1
3
4
1

5HP19.SOL11
5HP30.SOL02
4HP20.SOL02
5HP19.SOL04

5HP18.ELE01

1
1

4HP18.ELE01
4HP18.ELE02

VALVE BODY PARTS

524

Repair Manual (OEM)............... 96-ON

5HP24A.MAN01

A
C

ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)


5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.

525

ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)

A
C

5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.

522

A
C

ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)


5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.

527

ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)


5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

KITS
Kit

Overhaul Kit (OEM) .................. 92-ON

5HP30.OHK01

Note: Box Code: 010 Replaced By 029


Box Code: 011 Replaced By 030
Box Code: 016 Replaced By 031
Box Code: 017 Replaced By 032

GASKETS
100Q Pan Gasket ............................... 92-ON
NI
Valve Body Gasket All Except
(Code: 1055 000 007)............... 92-ON
NI
Valve Body Gasket
(Code: 1055 000 007 Only) ...... 92-ON

5HP30.GAS01

5HP30.GAS02

5HP30.GAS03

RUBBER COMPONENTS
120A
121A
140Q
141Q

Pump Body 'O' Ring.................. 92-ON


Stator to Case 'O' Ring ............. 92-ON
Filter to V. Body 'O' Ring ........... 92-ON
Case Connector 'O' Ring .......... 92-ON

1
1
1
2

5HP30.OR01
5HP30.OR02
5HP18.OR06
5HP18.OR03

METAL CLAD SEALS


150A Pump Body Seal ....................... 92-ON
151P Extension Seal.......................... 92-ON
152Q Selector Shaft Seal ................... 92-ON

1
1
1

3HP22.MCS01
5HP30.MCS02
3HP22.MCS03

1
1
1

5HP30.PIS04
5HP30.PIS03
5HP30.PIS01

MOULDED PISTONS
172H 'D' Brake Piston ........................ 92-ON
173K 'E1' Brake Piston....................... 92-ON
174N 'F' Brake Piston......................... 92-ON

SEALING RINGS

252E 'B' Clutch Codes:


(1055 000 007, 015, 029,
030 & 031) Only........................ 92-ON
252E 'B' Clutch (Aftermarket)............. 92-ON
253H 'D' Brake All Except Codes:
(1055 000 007, 015, 029, 030,
031 & 026) ................................ 92-ON
253H 'D' Brake Codes:
(1055 000 007, 015, 029,
030 & 031) Only........................ 92-ON
253H 'D' Brake (Aftermarket) ............. 92-ON
254J 'E2' Brake All Except Codes:
(1055 000 007, 015, 029, 030,
031 & 026) ................................ 92-ON
254J 'E2' Brake Codes:
(1055 000 007, 015, 029,
030 & 031) Only........................ 92-ON
254J 'E2' Brake (Aftermarket)............ 92-ON
255K 'E1' Brake All Except Codes:
(1055 000 007, 015, 029, 030,
031 & 026) ................................ 92-ON
255K 'E1' Brake Codes:
(1055 000 007, 015, 029,
030 & 031) Only........................ 92-ON
255K 'E1' Brake Code:
(1055 000 026) Only ................. 92-ON
255K 'E1' Brake (Aftermarket)............ 92-ON
256N 'F' Brake All Except Codes:
(1055 000 007, 015, 029, 030,
031 & 026) ................................ 92-ON
256N 'F' Brake Codes:
(1055 000 007, 015, 029,
030 & 031) Only........................ 92-ON
256N 'F' Brake Code:
(1055 000 026) Only ................. 92-ON
256N 'F' Brake (Aftermarket).............. 92-ON

Kit

Kit
250C

250C

250C
250C
251D

251D

251D
252E

Friction (OEM) All Except Codes:


(1055 000 007, 015, 029, 030,
031 & 026) ................................ 92-ON
Friction (OEM) Codes:
(1055 000 007, 015, 029,
030 & 031) Only........................ 92-ON
Friction (OEM) Code:
(1055 000 026) Only ................. 92-ON
'A' Clutch (OEM) All Except Codes:
(1055 000 007, 015, 029, 030,
031 & 026) ................................ 92-ON
'A' Clutch (OEM) Codes:
(1055 000 007, 015, 029,
030 & 031) Only........................ 92-ON
'A' Clutch (OEM) Code:
(1055 000 026) Only ................. 92-ON
'A' Clutch (Aftermarket)............. 92-ON
'C' Clutch All Except Codes:
(1055 000 007, 015, 029, 030,
031 & 026) ................................ 92-ON
'C' Clutch Codes:
(1055 000 007, 015, 029,
030 & 031) Only........................ 92-ON
'C' Clutch (Aftermarket)............. 92-ON
'B' Clutch All Except Codes:
(1055 000 007, 015, 029, 030,
031 & 026) ................................ 92-ON

QTY

PART NO

5-6 5HP30.FRP02
5-6 5HP30.FRP12

5HP30.FRP03

5
5

5HP30.FRP02
5HP30.FRP12

5HP30.FRP03

3
3

5HP30.FRP02
5HP30.FRP12

5-6 5HP24.FRP06

5-6 5HP30.FRP01
5-6 5HP24.FRP03
5-6 5HP30.FRP11

5HP24.FRP06

5HP30.FRP01

6
6

5HP24.FRP03
5HP30.FRP11

1
5
3
5-6
5
3-4
5-6
6
1
1
1
1
1
1

5HP30.STK01
5HP30.STP01
5HP30.STP02
5HP30.STP02
5HP30.STP02
5HP30.STP02
5HP30.STP03
5HP30.STP03
5HP30.STP04
5HP30.STP05
5HP30.STP05
5HP30.STP05
5HP30.STP04
5HP30.STP04

STEEL PLATES

FRICTION PLATES
Kit

YEARS

FRICTION PLATES Cont...

5HP30.FRK02

5HP30.FRK01

5HP30.FRK03

5HP24.FRP06

5HP30.FRP01

5
5

5HP24.FRP03
5HP30.FRP11

5HP30.FRP03

3
3

5HP30.FRP02
5HP30.FRP12

Kit
300C
301D
302E
303H
304J
305K
306N
310C
311D
312H
313J
314K
315N

Steel Plate Kit ........................... 92-ON


'A' Clutch................................... 92-ON
'C' Clutch................................... 92-ON
'B' Clutch................................... 92-ON
'D' Brake ................................... 92-ON
'E2' Brake.................................. 92-ON
'E1' Brake.................................. 92-ON
'F' Brake.................................... 92-ON
'A' Clutch Waved Plate ............. 92-ON
'C' Clutch Waved Plate ............. 92-ON
'D' Brake Waved Plate .............. 92-ON
'E2' Brake Waved Plate ............ 92-ON
'E1' Brake Waved Plate ............ 92-ON
'F' Brake Waved Plate .............. 92-ON

PRESSURE PLATES
400C
401D
402E
403H
404J
405K

5-6 5HP30.FRP03

528

'A' Clutch Pressure Plate .......... 92-ON


'C' Clutch Pressure Plate .......... 92-ON
'B' Clutch Pressure Plate .......... 92-ON
'D' Brake Pressure Plate........... 92-ON
'E2' Brake Pressure Plate ......... 92-ON
'E1' Brake Pressure Plate ......... 92-ON

1
1
1
1
1
1

5HP30.PP02
5HP20.PP01
5HP30.STP02
5HP30.STP02
5HP30.STP02
5HP30.STP01

ZF 5HP30 (BMW, ROLLS ROYCE, BENTLY & ASTON MARTIN)


5 SPEED RWD (Electronic Control) Codes: 1055 000 xxx.
ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

SPRINGS & CIRCLIPS


410B
411C
412E
414J
415K
416N
431D

'A' Clutch Diaphragm Spring..... 92-ON


'C' Clutch Diaphragm Spring..... 92-ON
'B' Clutch Diaphragm Spring..... 92-ON
'E2' Brake Diaphragm Spring.... 92-ON
'E1' Brake Diaphragm Spring.... 92-ON
'F' Brake Diaphragm Spring...... 92-ON
'C' Clutch Retaining Circlip
(4.00mm Thick)......................... 92-ON
431D 'C' Clutch Retaining Circlip
(3.40mm Thick)......................... 92-ON
431D 'C' Clutch Retaining Circlip
(3.00mm Thick)......................... 92-ON

1
1
1
1
1
1

YEARS

QTY

PART NO

VALVE BODY PARTS


5HP30.DIA01
5HP30.DIA02
5HP30.DIA03
5HP30.DIA02
5HP30.DIA04
5HP30.DIA05

AR 5HP30.CIR04
AR 5HP30.CIR03
AR 5HP30.CIR02

NI
NI
NI

Valve Body Rebuild Kit ............. 92-ON


Main Pressure Control Valve .... 92-ON
Spring Accumulator Valve......... 92-ON

800A
801B
802D
803N
804C
805B
806B

Pump Body & Gears ................. 92-ON


'A'/'C' Clutch Drum (*See Note) 92-ON
Disc Carrier 'C' Clutch............... 92-ON
Ret. Collet 'F' Brake Diaphragm 92-ON
Piston 'C' Clutch........................ 92-ON
'A' Clutch Piston........................ 92-ON
'A' Clutch Damper ..................... 92-ON

1
1
4

5HP30.VBK01
5HP30.VA01
5HP30.SPR01

1
1
1
1
1
1
1

5HP30.PUM01
5HP30.DRU01
5HP30.DRU02
5HP24.RET06
5HP30.PIS02
5HP30.PIS05
5HP30.PIS06

HARDWARE

FILTERS
450Q Pan Filter .................................. 92-ON

5HP30.FIL01

BUSHINGS

*Note: On early models the 'A'/'C' Clutch has been modified to the one
listed above Part No, 5HP30.DRU01, when fitting this later drum
to early units, it is necessary to replace the 'C' Brake pressure
plate with the later stepped one, Part No. 5HP30.PP01.

SPECIAL ITEMS
THRUST WASHERS & SELECTIVES
653F Axial Bearing - Sun Shaft.......... 92-ON

5HP30.TOR01

900N 'F' Brake Retaining Screw......... 92-ON


NI
Repair Manual (OEM)
(Special Order Item) ................. 92-ON
NI
Repair Manual (ATSG/ZF) ........ 92-ON

BEARINGS & RACES


650A Pump Body Needle Bearing ..... 92-ON
690P Output Shaft Roller Bearing...... 92-ON

1
1

5HP30.BE01
5HP30.BE02

ELECTRICAL COMPONENTS
Kit

Kit

700Q
701Q
702Q

702Q

703Q
704Q

Valve Body Solenoid Kit (8 Sols) Fits Following Box Codes:


(1055 000 007, 010, 011, 015, 016, 017,
026, 029, 030, 031)................... 92-ON
1 5HP30.SOL10
Valve Body Solenoid Kit (8 Sols) Fits Following Box Codes:
(1055 000 019, 027, 028, 032, 033, 036, 039,
040, 041, 043, 044, 045, 046).. 92-ON
1 5HP30.SOL11
Shift Solenoid (On Off).............. 92-ON
3 5HP30.SOL02
Shift Control Solenoid (PWM)... 92-ON
4 5HP30.SOL03
Main Pressure Control Solenoid
Fits Folowing Box Codes
(1055 000 007, 010, 011, 015, 016, 017,
026, 029, 030, 031)................... 92-ON
1 5HP30.SOL01
Main Pressure Control Solenoid
Fits Folowing Box Codes
(1055 000 019, 027, 028, 032, 033, 036, 039,
040, 041, 043, 044, 045, 046).. 92-ON
1 4HP20.SOL03
Valve Body Wiring Loom........... 92-ON
1 5HP20.ELE01
Speed Sensor (Inductive) ......... 92-ON
2 4HP22.ELE01

529

12 5HP30.NUT01
5HP30.MAN01
5HP30.MAN02

ZF 6HP19 BMW/Jaguar

A
C

6 SPEED RWD (Full Electronic Control)

Illustration
to
Follow

526

ZF 6HP19 BMW/Jaguar

A
C

6 SPEED RWD (Full Electronic Control)

Illustration
to
Follow

527

ZF 6HP19 BMW/Jaguar

6 SPEED RWD (Full Electronic Control)


ILL
NO. DESCRIPTION
KIt

YEARS

KITS

QTY

Overhaul Kit .............................. All

PART NO

ILL
NO. DESCRIPTION

YEARS

FILTERS

QTY

PART NO

6HP19.OHK01

GASKETS
BANDS

RUBBER COMPONENTS
BUSHINGS

METAL CLAD SEALS


THRUST WASHERS & BEARINGS

MOULDED PISTONS
ELECTRICAL COMPONENTS

SEALING RINGS
VALVE BODY PARTS

FRICTION PLATES
HARD PARTS

STEEL PLATES
SPECIAL ITEMS

PRESSURE PLATES
TOOLS & MANUALS

SPRINGS & CIRCLIPS

528

ZF 6HP19 BMW/Jaguar

6 SPEED RWD (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

529

YEARS

QTY

PART NO

ZF 6HP26

A
C

6 SPEED RWD (Full Electronic Control)

530

ZF 6HP26

A
C

6 SPEED RWD (Full Electronic Control)

531

ZF 6HP26

6 SPEED RWD (Full Electronic Control)


ILL
NO. DESCRIPTION
Kit

YEARS

KITS

QTY

Overhaul Kit .............................. All

PART NO

ILL
NO. DESCRIPTION

YEARS

FILTERS

QTY

PART NO

6HP26.OHK01

GASKETS

BANDS

RUBBER COMPONENTS
BUSHINGS

METAL CLAD SEALS


THRUST WASHERS & BEARINGS

MOULDED PISTONS
ELECTRICAL COMPONENTS

SEALING RINGS
VALVE BODY PARTS

FRICTION PLATES
HARD PARTS

STEEL PLATES
SPECIAL ITEMS

PRESSURE PLATES
TOOLS & MANUALS

SPRINGS & CIRCLIPS

532

ZF 6HP26

6 SPEED RWD (Full Electronic Control)


ILL
NO. DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. DESCRIPTION

533

YEARS

QTY

PART NO

A
C
534

A
C
Transfer Cases

535

BORG WARNER MODEL 1350/1354

FORD EXPLORER 83 - ON
BRONCO II
RANGER

A
C

PART TIME TRANSFER CASE (Manual & Electronic Shift)

536

Rev 06/97

BORG WARNER MODEL 1350/1354

FORD EXPLORER 83 - ON
BRONCO II
RANGER
ILL
NO. DESCRIPTION

YEARS

PART TIME TRANSFER CASE (Manual & Electronic Shift)


QTY

MASTER OVERHAUL KITS

ILL
NO. DESCRIPTION

PART NO

OVERHAUL GASKET AND SEAL KITS


Kit
Kit

Gasket & Seal Kit 1350............. 83-ON


Gasket & Seal Kit 1354............. 90-ON

1
1

YBW1350.GSK01
YBW1354.GSK01

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
25

Drive Chain
(31.75mm Wide x 31 Links) ...... 83-ON

NI

Pump Repair Kit........................ 83-ON

YBW1354.CH01

YBW1356.PUM01

HARD PARTS

MOUNTINGS

537

YEARS

QTY

PART NO

BORG WARNER MODEL 1356

FORD 87 - 96
F150, F250, F350
BRONCO

A
C

PART TIME TRANSFER CASE - MANUAL & ELECTRIC SHIFT

538

BORG WARNER MODEL 1356

FORD 87 - 96
F150, F250, F350
BRONCO
ILL
NO. DESCRIPTION

PART TIME TRANSFER CASE - MANUAL & ELECTRIC SHIFT


YEARS

QTY

MASTER OVERHAUL KITS

ILL
NO. DESCRIPTION

PART NO

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS


8

Yolk Seal ................................... 87-ON

YBW1356.MCS01

YBW1356.PUM01

DRIVE CHAINS

HARD PARTS
NI

Pump Repair Kit........................ 87-ON

MOUNTINGS

539

YEARS

QTY

PART NO

BORG WARNER MODEL 1361

RANGE ROVER CLASSIC 1989 - Feb 1996

A
C

MANUAL SHIFT WITH VISCOUS LOCKING DIFFERENTIAL

Illustration
to
Follow

540

BORG WARNER MODEL 1361

RANGE ROVER CLASSIC 1989 - Feb 1996

MANUAL SHIFT WITH VISCOUS LOCKING DIFFERENTIAL


ILL
NO. DESCRIPTION

YEARS

QTY

MASTER OVERHAUL KITS

ILL
NO. DESCRIPTION

PART NO

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS


NI

Seal Output Flange?................. All

YBW1361.MCS01

BUSHINGS, BEARINGS & WASHERS


??
??
??

Bearing ..................................... All


Bearing ..................................... All
Bearing ..................................... All

?
?
?

YBW1361.BE01
YBW1361.BE02
YBW1361.BE03

YBW1361.CH01

1
1

YBW1361.PUM01
YBW1361.SH01

DRIVE CHAINS
NI

Drive Chain ............................... All

HARD PARTS
NI
NI

Pump Repair Seal..................... All


Output Shaft.............................. All

MOUNTINGS

541

YEARS

QTY

PART NO

BORG WARNER MODEL 44-05

FORD EXPLORER 95 - ON

A
C

ELECTRIC SHIFT

542

BORG WARNER MODEL 44-05

FORD EXPLORER 95 - ON

ELECTRIC SHIFT
ILL
NO. DESCRIPTION

YEARS

QTY

MASTER OVERHAUL KITS

ILL
NO. DESCRIPTION

PART NO

OVERHAUL GASKET AND SEAL KITS


Kit

Gasket & Seal Kit...................... 92-ON

YBW4405.GSK01

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
15
15

Drive Chain ............................... 92-ON


Drive Chain Explorer
(With Torque on Demand) 09/98-09/00

NI
16
17
17
19
19

Reduction Hub .......................... 92-ON


Input Shaft Assy........................ 92-ON
Driven Sprocket Explorer ........ 92-98
Driven Sprocket Explorer 09/98-09/00
Drive Sprocket Explorer............ 92-98
Drive Sprocket Explorer 09/98-09/00

YBW4405.CH01

YBW4405.CH02

1
1
1
1
1
1

YBW4405.HUB01
YBW4405.SH01
YBW4405.GE01
YBW4405.GE03
BW4405.GE02
YBW4405.GE04

HARD PARTS

543

YEARS

QTY

PART NO

BORG WARNER MODEL 4406

FORD
F150, F250 16 - 98
BRONCO, EXPEDITION 97-98

A
C

ELECTRIC & MECHANICAL SHIFT

544

BORG WARNER MODEL 4406

FORD
F150, F250 16 - 98
BRONCO, EXPEDITION 97-98
ILL
NO. DESCRIPTION

YEARS

ELECTRIC & MECHANICAL SHIFT


QTY

MASTER OVERHAUL KITS

ILL
NO. DESCRIPTION

PART NO

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS


Kit

Metal Clad Oil Seal Kit.............. 96-ON

YBW4406.OSK01

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
56
56

Drive Chain Round Pin


(Non Torque on Demand) ......... 96-ON
Drive Chain Rocker Joint
(Torque on Demand)................. 96-ON

YBW4406.CH01

YBW4406.CH02

YBW4406.GE01

YBW4406.GE02

HARD PARTS
55
17

Driven Sprocket
(Torque on Demand)................. 96-ON
Dive Sprocket
(Torque on Demand Only) ........ 96-ON

MOUNTINGS

545

YEARS

QTY

PART NO

BORG WARNER MODEL 4407

A
C

MECHANICAL SHIFT W & W/O PTO

546

BORG WARNER MODEL 4407


MECHANICAL SHIFT W & W/O PTO
ILL
NO. DESCRIPTION

YEARS

QTY

MASTER OVERHAUL KITS

ILL
NO. DESCRIPTION

PART NO

OVERHAUL GASKET AND SEAL KITS


Kit

Gasket & Seal Kit...................... 94-ON

YBW4407.GSK01

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
16

Drive Chain ............................... 94-ON

YBW4407.CH01

HARD PARTS

MOUNTINGS

547

YEARS

QTY

PART NO

BORG WARNER MODEL 4408

SSANG YONG MUSSO

A
C
548

BORG WARNER MODEL 4408

SSANG YONG MUSSO

ILL
NO. DESCRIPTION

YEARS

QTY

MASTER OVERHAUL KITS

ILL
NO. DESCRIPTION

PART NO

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS


NI
NI

Oil Seal ? .................................. All


Oil Seal ? .................................. All

?
?

YBW4408.MCS01
YBW4408.MCS02

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS

HARD PARTS
1
60
4
48
59
65
42
41
58

Nut - Output Flang .................... All


Facing - Shift Fork .................... All
Flange - Companion ................. All
Shaft & Pump Assy ................... All
Fork Assy - Reduction Shift ...... All
Fork - Reduction Shift ............... All
Fork - Lock Up (Plastic) ............ All
Shaft - Shift Rail........................ All
Reduction Hub .......................... All

1
?
1
1
1
1
1
1
1

YBW4408.NUT01
YBW4408.PIN01
YBW4408.FL01
YBW4408.PUM01
YBW4408.SEL01
YBW4408.SEL03
YBW4408.SEL02
YBW4408.SH01
YBW4408.HUB01

MOUNTINGS

TRANSFER CASE ASSY'S


NI
NI

Ssang Yong Transfer Case Assy


Transfer Case Assy (New)
(BW 4408-005) .........................

YBW4408.002

YBW4408.005

549

YEARS

QTY

PART NO

BORG WARNER MODEL 4462

RANGE ROVER 4.0Ltr & 4.6Ltr 1994 - 2002


RANGE ROVER SERIES III 2002-ON

A
C

ELECTRONIC SHIFT WITH VISCOUS LOCKING DIFFERENTIAL

Illustration
to
Follow

550

BORG WARNER MODEL 4462

RANGE ROVER 4.0Ltr & 4.6Ltr 1994 - 2002


RANGE ROVER SERIES III 2002-ON

ELECTRONIC SHIFT WITH VISCOUS LOCKING DIFFERENTIAL


ILL
NO. DESCRIPTION

YEARS

QTY

MASTER OVERHAUL KITS

ILL
NO. DESCRIPTION

PART NO

OVERHAUL GASKET AND SEAL KITS


Kit

Gasket & Seal Kit...................... 95-ON

YBW4462.GSK01

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
NI

Drive Chain ............................... 95-ON

YBW4462.CH01

YBW4462.PL01

1
1

YBW4462.PL02
YBW4462.SEL01

YBW4462.003

HARD PARTS
NI
NI
NI

Planetary Helical
(Manual Units) .......................... 95-ON
Planetary Helical
(Automatic Units) ...................... 95-ON
Selector Fork ............................ 95-ON

MOUNTINGS

REBUILT UNITS
NI

Rebuilt Unit (462-003)............... 95-ON

551

YEARS

QTY

PART NO

BORG WARNER MODEL 4472

A
C

HYDRAULIC SHIFT WITH VISCOUS COUPLING

552

BORG WARNER MODEL 4472


HYDRAULIC SHIFT WITH VISCOUS COUPLING
ILL
NO. DESCRIPTION

YEARS

QTY

MASTER OVERHAUL KITS

PART NO

ILL
NO. DESCRIPTION

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS

HARD PARTS
26

Viscous Coupling Assy .............

YBW4470.VC01

MOUNTINGS

553

YEARS

QTY

PART NO

NEW PROCESS MODEL 208

A
C

ALSO AMC & JEEP MODELS 119 / 129 / 219 / 228 & 229
AMC
80-ON
CHEVY, GMC
81-ON
DODGE

554

NEW PROCESS MODEL 208


ALSO AMC & JEEP MODELS 119 / 129 / 219 / 228 & 229
ILL
NO. DESCRIPTION

YEARS

QTY

MASTER OVERHAUL KITS

PART NO

ILL
NO. DESCRIPTION

OVERHAUL GASKET AND SEAL KITS


Kit

Gasket & Seal Kit...................... 80-ON

YNP208.GSK01

GASKET & RUBBER COMPONENTS


1

Gasket Adaptor to Transfer Case


(Chevy & GMC) ........................ 81-ON

YNP208.GAS01

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS

HARD PARTS

MOUNTINGS

555

YEARS

QTY

PART NO

NEW PROCESS MODEL 231, 233, 241, 242, 243

A
C

CHEVROLET
DODGE

88-ON
88-ON

GMC
JEEP

87-ON

88-ON

556

NEW PROCESS MODEL 231, 233, 241, 242, 243


CHEVROLET
DODGE

ILL
NO. DESCRIPTION

YEARS

QTY

MASTER OVERHAUL KITS

PART NO

ILL
NO. DESCRIPTION
NI

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS


1
2
3
3
3

Input Gear................................. 87-ON


Front Output 241, 242 & 243 .... 87-ON
Rear Output 231, 233, 242 ....... 87-ON
Rear Output 241, 243 ............... 88-ON
Rear Output 231, 242
(Slip Yolk Jeep Only)................. 94-ON

1
1
1
1

YNP242.MCS01
YNP242.MCS02
YNP242.MCS05
YNP242.MCS03

YNP242.MCS04

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
10
10

Drive Chain 231 & 233


(25.40mm Wide x 31 Links) ...... 87-ON
Drive Chain 242 Jeep
(25,40mm Wide x 36 Links ....... 87-ON

YNP231.CH01

YNP242.CH01

88-ON
88-ON

HARD PARTS

MOUNTINGS

557

GMC
JEEP

YEARS

MISCELLANEOUS

Rebuild Manual 229-242........... All

88-ON
87-ON

QTY
1

PART NO

YNP242.MAN01

NEW PROCESS MODEL 249

GRAND CHEROKEE

92-

A
C
558

GRAND CHEROKEE

ILL
NO. DESCRIPTION

NEW PROCESS MODEL 249

92-

YEARS

QTY

MASTER OVERHAUL KITS

PART NO

ILL
NO. DESCRIPTION

OVERHAUL GASKET AND SEAL KITS

GASKET & RUBBER COMPONENTS

METAL CLAD SEALS

BUSHINGS, BEARINGS & WASHERS

DRIVE CHAINS
20

Drive Chain
(31.75mm Wide x 46 Links) ...... 92-ON

YNP249.CH01

HARD PARTS

MOUNTINGS

559

YEARS

QTY

PART NO

A
C

AW55-50SN

5 SPEED FWD (Electronic Control)

20

A
C

AW55-50SN

5 SPEED FWD (Electronic Control)

21

A
C

AW55-50SN

5 SPEED FWD (Electronic Control)

22

A
C

AW55-50SN

5 SPEED FWD (Electronic Control)

'S1'/Reverse, 1st Shift Solenoid


'S2'/2-3, 3-4 Shift Solenoid
'S3'/1-2, 2-3, Reverse Shift Solenoid
'S4'/3-4, 4-5 Shift Solenoid
'S5'/Reverse Shift Solenoid

23

AW55-50SN
5 SPEED FWD (Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

KITS
Kit
Kit
Kit
Kit
Kit

Master Overhaul Volvo


(Precision)................................. 99-ON
Banner Kit Volvo (Precision)
(Inc Friction & Steel Plates ....... 99-ON
Overhaul Kit (OEM Volvo)......... 99-ON
Overhaul Kit (Precision Volvo) .. 99-ON
Valve Body Gasket Kit (Saab/Opel)
(Use with 5550.OHK01 & 03) ... 99-ON

5550.MOHK01

1
1
1

5550.BAK03
5550.OHK01
5550.OHK03

5550.GK02

AF20.OR01

METAL CLAD SEALS


1

BW55.MCS01

MOULDED PISTONS
SEALING RINGS
FRICTION PLATES
Kit
Friction Plate Kit (Volvo) ........... 99-ON
250B 'B2' Second Brake
(160mm OD x 1.70mm x 40T) .. 99-ON
251B 'B1' Second Coast Brake
(107mm OD x 1.70mm x 34T)
(Volvo)....................................... 99-ON
(Vectra) ..................................... 99-ON
252E 'B3' Low Reverse Brake
(160mm x 1.70mm x 33T)
(Volvo)....................................... 99-ON
(Vectra) ..................................... 99-ON
253G 'C1' Forward Clutch
(136mm OD x 1.70mm x 49T) .. 99-ON
254G 'C2' Direct Clutch
(108mm x 1.70mm x 34T)......... 99-ON
255K 'C3' 4-5 Clutch
(114mm OD x 1.70mm x 34T) .. 99-ON
256L 'B5' 1-2-Reverse Brake
(141mm OD x 1.70mm x 47T) .. 99-ON

Steel Plate Kit ........................... 99-ON


Steel Plate Kit (Alto).................. 99-ON

5550.BAN01

THRUST WASHERS & BEARINGS

5550.FRK01

AF20.FRP07

2
3

AF20.FRP11
AF20.FRP11

3
4

AF20.FRP13
AF20.FRP13

5550.FRP05

5550.FRP04

AF20.FRP05

5550.FRP07

1
1

5550.STK01
5550.STK51

700P Lock Up Control Solenoid


('SLU') ....................................... 99-ON
701P Shift Pressure ControlSolenoid
('SLS') ....................................... 99-ON
702P 1-2, 2-3, Reverse Shift Solenoid
('S3').......................................... 99-ON
703P 3-4, 4-5 Shift Solenoid
('S4').......................................... 99-ON
704P Reverse Shift Solenoid
('S5').......................................... 99-ON
705P 2-3, 3-4 Shift Solenoid
('S2').......................................... 99-ON
706P Reverse, 1st Shift Solenoid
('S1').......................................... 99-ON
707P Line Pressure Control Solenoid
('SLT')........................................ 99-ON
708P Output Speed Sensor
(2 Flat Connectors) ................... 99-ON
709P Input Speed Sensor
(2 Round Pins).......................... 99-ON

5550.SOL08

5550.SOL07

5550.SOL03

5550.SOL04

5550.SOL05

5550.SOL02

5550.SOL01

5550.SOL06

5550.ELE02

5550.ELE01

HARD PARTS
832H 'C1'/'C2' Drum ........................... 99-ON

SPECIAL ITEMS
TOOLS & MANUALS

SPRINGS & CIRCLIPS


FILTERS
1
1

VALVE BODY PARTS

PRESSURE PLATES

450P Filter (Volvo).............................. 99-ON


450P Filter (Vectra) ............................ 99-ON

BUSHINGS

STEEL PLATES
Kit
Kit

PART NO

ELECTRICAL COMPONENTS

RUBBER COMPONENTS

150A Converter Seal.......................... 99-ON

QTY

500K 'B4' Band (52mm Wide) ............ 99-ON


1

GASKETS

120A Pump Outer 'O' Ring................. 99-ON

YEARS

BANDS

5550.FIL01
5550.FIL02

24

5550.DRU01

AW55-50SN
5 SPEED FWD (Electronic Control)
ILL
NO. ...........DESCRIPTION

YEARS

QTY

PART NO

ILL
NO. ...........DESCRIPTION

25

YEARS

QTY

PART NO

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