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Doc.No.

Wanfeng aluminum Wheel India


:-

:-

:-

, .

Step-1

Step-2

Prepared
By

Checked
By

Approved
By

Step-3

, ,
,
,

Rev. Date

01.02.2016

Rev.No.

:-

MS/WFIM -05-3 OS 09

Origin Date

.
.

Step-4

Step-5



Step-
6

-: :

Yahama

HERO

HONDA

PPE'S

123 :-

FRONT BOX

REAR BOX

1. 5 "S" 2. 3. 4.

Legends :- I - Inspector ; O - Operator ; TL-Team Leader ; E-Engineer ; P- Past Prob. ; Q -Q-Points (Dwg +Spl. Char.) ; V- Vital Data Aggrement Points ; M-Manufacturing Quality Standard Points

MS / WFIM 04 FO 20 , ISSUE 00 DEC 2015

FRONT
BOX

REAR BOX
:-

:-

FRONT BOX

REAR BOX

, ,
1.
2.

3.
4.
Retention Period :- 3 years


Q/WFM J04 01-2013

AXBXCX

1.

2.

3.

1.

4.

2.

5.

7.

6.

a.

8.

b.
c.
d.
e.d""""

9.

f.

""
);

2
3

()

10.

()

()

2
A-

N/TN

B-

C-

1/NN1
Y

2/T

2/T

4
a-
b-

Doc.No.

Wanfeng aluminum Wheel India


EQUIPMENT
NAME

MODEL NAME
PROCESS NAME

MS/WFIM -05-3 OS 09

Origin Date
Rev.No.

Rev. Date

Operation Standard

Manual
operation

Prepared
By

Checked
By

Approved
By

Package

Package
Matters needing attention:
NO
.

item

Crates

2
3
4

WORK/FLOW INSTRUCTION
content

Step3

Step-2

Step-1

Packing ,
Transport Be careful, no rain, damp, throw throwing and violent collision.
Storage

Should be stored in a dry, non harmful gas, well ventilated


warehouse, can not be stored together with chemicals.

5 Environment Recycling crates, unity recovered.


6

Safety

Smoking is strictly prohibited in the workplace, equipped with fire


fighting equipment.

To prepare the corresponding


box, folding box.

Check whether the product is


in line with the small ticket,
confirm the signature.

According to the quantity


and specification, put in
the box.

Step-5

Step-4

PROCESS HISTORY
Rev.
no.

Changing points

Date

Close the box


PAST HISTORY

SAFETY PPE's

1234General instruction :- Before start of production activity pl. check the following :- 1. 5 's'. 2. Safety conditions. 3. Operator check sheet.
Legends :- W-Work Instuction ; F- Format ; C-Critical ; S- Significant ; I-Inspector ; O-Operator; Mn- Minor ; P- Past prob. ; Q-points; V- V.D.A. check points,
MS / WFIM 04 FO 20 , ISSUE 00 DEC 2015

In accordance with the


provisions of the number and
specifications, neatly placed
on the board.

NOTE:Abnormal situation

In case of abnormal situation immediately inform to supervisor/Line


incharge/Shift engineer.
1. Power off.
2. M/C breakdown.

3. Unsafe condition
4. High rejection.
Retention Period :- 3 years

Doc.No.

Wanfeng aluminum Wheel India


:-

:-

MS/WFIM -05-3 OS 09

Origin Date

01.02.2016

Rev.No.

Rev. Date

Prepared
By

Checked
By

Approved
By

:-


Step-1

Step-2

Step-2

, ,
FG : 2 ( ), 2 () ( 8 )

Step-3
Step-3

Step-4

:.

, .

5
6

, ,

,
,

Step5

Step6

(
)

Step7

.
.


( )


( 8 )

-: :

Yahama

HERO

HONDA

PPE'S

123 :-

FRONT BOX

REAR BOX

1. 5 "S" 2. 3. 4.

Legends :- I - Inspector ; O - Operator ; TL-Team Leader ; E-Engineer ; P- Past Prob. ; Q -Q-Points (Dwg +Spl. Char.) ; V- Vital Data Aggrement Points ; M-Manufacturing Quality Standard Points

MS / WFIM 04 FO 20 , ISSUE 00 DEC 2015

FRONT
BOX

REAR BOX
:-

:-

FRONT BOX

REAR BOX

, ,
1.
2.

3.
4.
Retention Period :- 3 years

Doc.No.

Wanfeng aluminum Wheel India


MODEL NAME

ALL

PROCESS NAME

EQUIPMENT
NAME

MS/WFIM -05-3 OS 09

Origin Date

01.02.2016

Rev.No.

Operation Standard

Manual
operation

Rev. Date

Prepared
By

Checked
By

Approved
By

Packaging

Package

AREA :CHECK POINTS

WORK/FLOW INSTRUCTION
Step-1

Packing Boxes, Trolley, Part Identity tag


FG Area: 2 Pallets (Rear Wheel), 2 Pallets (Front Wheels) with limited height (as per
mentioned-Equivalent to 8 boxes height)

Step-2

Step-2

Step-3
Step-3

Step-4

Precautions:Sr.
Nio

Items

Description

Boxes

Boxes must be neat & clean. No printing defect or damage allowed

Packing

3
4
5
6

Make sure no damage to the bottom side of the cartoon box

Transportat
Cartoon boxes should not suffering from raining, moisture
ion
Should be stored in a dry, non harmful gas, well ventilated
Storage
warehouse, can not be stored together with chemicals.

Get ready the boxes as per customer


packaging standard.
Step5

Environment Suitable to operator for working & breathing.

Safety

Check whether the part


are in the exact lane
(means Front in front
lane & Rear in rear lane)

Check whether the identification


has been tagged on the OK
wheel trolley or not.
Step6

Put the parts in the box as per


quantity packaging standard
instruction displayed

Step7

Smoking is strictly prohibited in the workplace, equipped with fire


fighting equipment.

Close the boxes tightly.

Place the part on the pallet & check


whether the box is on the exact pallet
(Front on Front & Rear on Rear Palllet.)

Put the pallet on the specific area defined in the FG ware-house. And also make
sure that the no. of boxes on the pallet should be as per standard. (8 Boxes in one
stack) & check that there should be only two pallets at one place.

INSTRUCTION FOR SELECTION OF BOXES & Trolley


TROLLEY

TROLLEY

TROLLEY

PROCESS HISTORY
Rev.
no.

Changing points

Date

Yamaha
TROLLEY

HERO TROLLEY

PAST HISTORY

HONDA TROLLEY

SAFETY PPE's

123General instruction :-

FRONT BOX

REAR BOX

Before start of production activity pl. check the following :- 1. 5 'S'. 2. Safety conditions. 3. Operator check sheet. 4. Wear safety equipments.

Legends :- I - Inspector ; O - Operator ; TL-Team Leader ; E-Engineer ; P- Past Prob. ; Q -Q-Points (Dwg +Spl. Char.) ; V- Vital Data Aggrement Points ; M-Manufacturing Quality Standard Points

FRONT
BOX

REAR BOX

FRONT BOX

NOTE:- In case of abnormal situation immediately inform to supervisor/Line incharge/Shift engineer.


1. Power off.
Abnormal situation 2. M/C breakdown.

MS / WFIM 04 FO 20 , ISSUE 00 DEC 2015

REAR BOX

3. Unsafe condition
4. High rejection.
Retention Period :- 3 years

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