DAFTAR ISI

KATA PENGANTAR. ........................................................................................ i

DAFTAR ISI ....................................................................................................... iii
DAFTAR GAMBAR ......................................................................................... v
DAFTAR TABEL ............................................................................................ vi
BAB I PENDAHULUAN
1.1 Latar Belakang ............................................................................... 1
1.2 Maksud dan Tujuan ........................................................................ 1
1.3 Batasan Masalah ............................................................................. 2
1.4 Metodologi Penelitian ..................................................................... 2
1.5 Sistematika Penulisan ...................................................................... 3
BAB II TEORI DASAR
2.1 Proses Manufaktur .......................................................................... 4
2.2 Proses Pengerjaan Dingin (Cold Working)...................................... 6
2.3 Proses Drawing ............................................................................. 7
2.3.1

Rod, Bar, Tube Drawing ................................................... 7

2.3.2

Tube Sinking ........................................................................ 9

2.4 Mesin Press ................................................................................... 10

2.5 Dies ............................................................................................... 12
2.6 Hal hal yang Perlu Diperhatikan dalam Proses Stamping .......... 16
2.7 Kualitas ......................................................................................... 17
2.8 Alat ukur ........................................................................................ 19
BAB III PROSES PEMBUATAN JOINT TUBE PADA SEPEDA MOTOR
DI CV DAYA REKSA PRESINDO
3.1 Joint Tube ...................................................................................... 21
3.2 Diagram Alir Proses Pembuatan Joint Tube .................................. 22
3.3 Proses Produksi Joint Tube ............................................................ 23
3.3.1 Penyediaan Material Hasil Proses Cutting .......................... 23
3.3.2 Pemeriksaan Dimensi dan Visual ........................................ 24
3.3.4 Proses Tubing ...................................................................... 24
3.3.5 Cek Visual dan Dimensi Menggunakan Mal standar .......... 27
3.4 PQCS (Prosedure Quality Control Sheet) ..................................... 28
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BAB IV

ANALISIS
5.1

BAB IV

Analisis ..................................................................................... 30

KESIMPULAN DAN SARAN

6.1 Kesimpulan .................................................................................. 31
6.2 Saran ............................................................................................. 31

DAFTAR PUSTAKA
LAMPIRAN

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Daftar Gambar

Gambar 2.1 Bagan Klasifikasi Manufaktur .................................................... 4

Gambar 2.2 Proses Manufaktur Dari Sisi Teknologi .................................... 5
Gambar 2.3 Proses Manufaktur Dari Sisi Ekonomi ....................................... 6
Gambar 2.4 Cold Drawing dari pipa berdiameter besar menjadi lebih kecil .8
Gambar 2.5 Tube Drawing dengan Floating Plug ........................................ 9
Gambar 2.6 Mesin Press ................................................................................ 10
Gambar 2.7 Komponen punch dan diess ........................................................ 13
Gambar 2.8 Manajemen Kualitas ................................................................... 18
Gambar 3.1 Joint tube .................................................................................... 21
Gambar 3.2 Raw Material Joint tube ............................................................. 23
Gambar 3.3 Proses Tubbing ........................................................................... 25
Gambar 3.4 Sebelum Proses Tubbing ............................................................ 25
Gambar 3.5 Setelah Proses Tubbing ............................................................... 26
Gambar 3.6 Mesin Stamping Press................................................................. 27
Gambar 3.7 Proses Pengujian Dimensi Menggunakan Mal Standard ........... 28
Gambar 3.8 PQCS (Prosedure Quality Control Sheet) .................................. 29

Daftar Tabel

Tabel 2.1 Klasifikasi Proses Pengerjaan Dingin ........................................ 7

Tabel 3.1 Spesifikas Material ...................................................................... 22
Tabel 3.2 Spesifikas Mesin Stamping Press Yang Digunakan ................. 26

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