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MSC Chopper PDF
MSC Chopper PDF
DC to DC CONVERTER
(CHOPPER)
Basic non-isolated DC-DC converter
topologies: Buck, Boost, Buck-Boost, Cuk
in CCM and DCM mode
Non-ideal effects on converter
performance
Isolated DC-DC converters, switchedmode power supply
Control of DC-DC converters
High frequency transformer and inductor
design
Notes on electromagnetic compatibility
(EMC) and solutions.
DC supply
(from rectifierfilter, battery,
fuel cell etc.)
DC output LOAD
Vcontrol
(derived from
feedback circuit)
APPLICATIONS:
Switched-mode power supply (SMPS), DC
motor control, battery chargers
Linear regulator
Transistor is
operated in linear
(active) mode.
+ VCE
IL
+
Output voltage
Vo
RL
Vs
Vo = I L RT
The transistor can
be conveniently
modelled by an
equivalent
variable resistor,
as shown.
MODEL OF LINEAR
REGULATOR
+ VCE
IL
RT
Vs
+
RL
Vo
EQUIVALENT
CIRCUIT
Switching Regulator
Power loss is zero
(for ideal switch):
when switch is
open, no current
flow in it,
when switch is
closed no voltage
drop across it.
Since power is a
product of voltage
and current, no
losses occurs in the
switch.
Power is 100%
transferred from
source to load.
+ VCE
RL
Vs
+
Vo
MODEL OF LINEAR
REGULATOR
IL
SWITCH
RL
Vs
+
Vo
EQUIVALENT CIRCUIT
Vo
Switching regulator
is the basis of all
DC-DC converters
IL
OUTPUT VOLTAGE
S
Vd
RL
+
Vo
S
Vd
RL
+
Vo
iL
+
vL
+
Vd
RL
Vo
+ vL S
+
VD
Vd
iL
C
RL
+
Vo
vL
VdVo
opened
closed
vL = Vd Vo
closed
opened
It causes linear
increase in the
inductor current
di
vL = L L
dt
1
iL = vL dt
L
Vo
iL
iLmax
IL
iLmin
DT
T
6
Because of
inductive energy
storage, iL
continues to flow.
Diode is forward
biased
Current now flows
through the diode
and
vL = Vo
iL
Vd
+
Vo
RL
vL
VdVo
opened
closed
closed
opened
Vo
iL
iLmax
IL
iLmin
(1-D)T
DT
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
T
7
vL
Vd Vo
closed
t
diL Vd Vo
=
dt
L
iL
iL max
i L
iL min
From Figure
DT
diL iL iL Vd Vo
=
=
=
dt
L
t DT
(iL )closed
Vd Vo
=
DT
L
vL = Vo
diL
=L
dt
V
di
L= o
dt
L
opened
Vd Vo
iL
iL max
IL
i L
iL min
From Figure
DT
Vo
iL
diL iL
=
=
=
t (1 D)T
dt
L
(iL )opened
T
(1 D)T
Vo
=
(1 D)T
L
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
Steady-state operation
iL
Unstable current
t
Decaying current
iL
t
Steady-state current
iL
t
DTs
(1 D)Ts = 0
L
L
Vo = DVd
10
iL
IL
Imin
= + (1 D)T
I max = I L +
2
R 2 L
1 (1 D)
= Vo +
2 Lf
R
Minimum current :
iL
1 (1 D )
= Vo
I min = I L
2
2 Lf
R
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
11
Imin
2
2
R
Lf
(1 D)
R
2f
This is the minimum inductor current to
ensure continous mode of operation.
Normally L is chosen be be >> Lmin
L Lmin =
12
iR
iC
imax
iL
+
Vo
Vo / R
iL=IR
imin
ic = iL + iR
Q
Q = CVo Q = CV o Vo =
C
From figure, use triangle area formula :
1 T i
TiL
Q = L =
2 2 2
8
TiL (1 D )
Vo =
=
8C 8 LCf 2
So, the ripple factor,
Vo (1 D)
=
r=
Vo
8 LCf 2
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
13
Vd
(input
spec.)
f=?
D=?
TYPE ?
Lmin= ?
L = 10Lmin
C
ripple ?
RL
Po = ?
Io = ?
14
I L , RMS
2 iL 2
= IL +
15
16
Vd
RL
Vo
+ vL
Vd
+
RL
Vo
+ vL Vd
+
S
RL
Vo
17
+ vL
Vd
vL = Vd
diL
=L
dt
diL Vd
=
dt
L
vL
Vd
CLOSED
t
Vd V o
diL iL iL
=
=
dt
t DT
Vd
diL
=
dt
L
(iL )closed
+
vo
iL
iL
DT
Vd DT
=
L
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
18
Switch opened
iL
+ vL Vd
vL = Vd Vo
diL
=L
dt
diL Vd Vo
=
dt
L
diL iL
=
dt
t
iL
=
(1 D)T
+
vo
-
vL
Vd
OPENED
t
Vd Vo
iL
iL
( 1-D )T
DT
diL Vd Vo
=
dt
L
(Vd Vo )(1 DT )
(iL )opened =
L
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
19
Steady-state operation
(iL )closed + (iL )opened = 0
Vd DT (Vd Vo )(1 D)T
=0
L
L
Vd
Vo =
1 D
20
Average, Maximum,
Minimum inductor current
Input power = Output power
Vo 2
Vd I d =
R
2
Vd
2
V
(
1
)
D
=
d
Vd I L =
R
(1 D) 2 R
Average inductor current
Vd
IL =
(1 D) 2 R
Max, min inductor current
Vd
Vd DT
iL
=
+
I max = I L +
2
2
2L
(1 D) R
I min
Vd
Vd DT
iL
= IL
=
2
2
2L
(1 D) R
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
21
I min 0
Vd DT
0
2
2L
(1 D) R
D(1 D )2 TR
Lmin =
2
2
D(1 D ) R
=
2f
Vd
Vd
VdVo
imax
iL
imin
imax
iD
Ripple factor
Vo
Q = DT = CVo
R
Vo DT Vo D
Vo =
=
RCf
RCf
V
D
r= o =
Vo
RCf
imin
Io=Vo / R
ic
DT
T
22
Examples
The boost converter has the following
parameters: Vd=20V, D=0.6, R=12.5ohm,
L=65uH, C=200uF, fs=40KHz. Determine
(a) output voltage, (b) average, maximum
and minimum inductor current, (c) output
voltage ripple.
23
Buck-Boost converter
S
Vd
+
C
RL
Vo
D
iL
Vd
vL
Vo
D
iL
vL
Vo
24
Buck-boost analysis
Switch closed
diL
vL = Vd = L
dt
diL Vd
=
dt
L
vL
VdVo
iL iL Vd
=
=
t DT L
Vd DT
(iL ) closed =
L
imax
iL
imin
imax
iD
Switch opened
diL
vL = Vo = L
dt
diL Vo
=
dt
L
imin
Io=Vo / R
ic
Vo
iL
iL
=
=
t (1 D)T L
(iL ) opened
Vd
Q
DT
Vo (1 D)T
=
L
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
25
Output voltage
Steady state operation :
Vd DT Vo (1 D )T
+
=0
L
L
D
Vo = Vs
1 D
26
= Vd I L D
R
Substituting for Vo ,
Vo2
Po
Vd D
IL =
=
=
Vd RD Vd D R (1 D ) 2
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
27
L and C values
Max and min inductor current,
Vd D
Vd DT
iL
=
+
I max = I L +
2
2
2L
R (1 D )
Vd D
Vd DT
iL
=
I min = I L
2
2
2L
R (1 D)
For continuous current,
Vd D
Vd DT
+
=0
2
2L
R (1 D )
(1 D ) 2 R
Lmin =
2f
Output voltage ripple,
Vo
Q = DT = CVo
R
Vo DT Vo D
Vo =
=
RC
RCf
Vo
D
r=
=
Vo
RCf
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
28
Cuk Converter
L1
C1
L2
iL1
+ vc1-
iL2
vc2
C2
RL
+
Vo
i C 1 = i L 2
iL1
V
C1
S
L2
iL2
+
vc2
C2
RL
+
Vo
L1
iL1
V
d
C1
S
L2
iL2
+
vc2
C2
RL
+
Vo
29
iL1
CLOSED
OPENED
t
iL2
30
Cuk analysis
The power absorbed by the load is equal to the
power supplied by the source, i.e.
Vo I L 2 = Vs I L1
I L1 Vo
=
I L2
Vs
Combining, output voltage can be written as :
Vo
D
=
Vs
(1 D)
Note that the output stage (L2, C2 adnR) are in
the same configuration as the buck converter. Hence,
Vo
1 D
=
Vo
8 L2C 2 f 2
In time interval DT when switch is closed,
di L1
v L1 = vd = L1
dt
i L1 Vd
=
DT
L1
or
V DT Vd D
i L1 = d
=
L1
L1 f
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
31
V DT Vd D
i L 2 = d
=
L2
L2 f
(1 D ) R
2f
32
L2
iL1
V
iL2
C1
S
+
vc2
RL
C2
Vo
+
SWITCH IS OPENED
vL1
vd
Closed
vL2
vd
Closed
-vo
-vo
Open
Open
iL2
iL1
IL1
iL1
t
DT
iL1
t
DT
33
Cuk analysis
L1
iC1 = i L 2
iL1
V
L2
iL2
C1
S
vc2
C2
RL
Vo
vd
Closed
vL2
vd
Closed
-vo
-vo
Open
Open
iL2
iL1
IL1
iL1
t
DT
t
DT
34
Cuk Analysis
Equating the integral of the voltages across L1 and L2,
L1 : Vd DT + (Vd Vc1 )(1 D ) = 0
1
Vc1 =
Vd
1 D
L2 : (Vc1 Vo ) DT + (Vo )(1 D )T = 0
1
Vc1 = Vo
D
Combining :
Vo
D
=
Vd 1 D
Note the polarity of the output
35
Buck
Vo Vd = D
RL
+
Vo
L
V
D
+
Vo
RL
RL
+
Vo
S
D
L1
iL1
V
d
C1
L2
+vc1-
iL2
1 D
8 LCf 2
(1 D) R
Lmin =
2f
Boost
Vo Vd =
1
1 D
D
Vo Vd =
RCf
D (1 D ) 2 R
Lmin =
2f
Buck Boost
D
Vo Vd =
1 D
D
Vo Vd =
RCf
(1 D) 2 R
Lmin =
2f
Vo Vd =
Cuk
+ Vo Vd = D
+ C2 R
1 D
L V
vc2
o
1 D
=
V
V
o
d
8 LCf
(1 D ) 2 R
L1 =
2 Df
(1 D ) R
L2 =
2f
36
L
Average inductor voltage
is zero,
S
iL
(Vd Vo ) DT Vo D1T = 0
+
C
Vd
VD
(Vd Vo ) D = Vo D1
Vo D
=
Vd D + D1
BUCK CONVERTER
Average inductor current
equals resistor current
vL
Vd Vo
(because average capacitor
opened
current is zero)
closed
closed
Vo
IL = IR =
R
From figure,
V o
1 1
1
di L Vd Vo
=
dt
L
I
i
i
L = L = max
t
DT
DT
DT
RL
+
Vo
opened
t
D1T
T
37
Buck in DCM
Solving for I max and using (Vs Vo ) D,
Vo D1T
Vs Vo
I max = i L =
DT =
L
L
Substitute,
Vo
1
1 Vo D1T
I max ( D + D1 ) =
( D + D1 ) =
2
2 L
R
Which gives,
D12 + DD1
2L
=0
RT
Solving for D1 ,
D1 =
D D2 +
8L
RT
Hence,
D
2D
Vo = Vd
= Vd
+
D
D
2 8L
1
+
+
D
D
RT
38
Example
For the buck converter,
Vd = 24V , L = 200uH , R = 20, C = 100uF , f = 10 KHz , D = 0.4
a) Show that the inductor current is discontinuous :
b) Determine the output voltage, Vo
For discontinous current, D1 < 1 - D
D1 can be calculated by :
8L
D D2 +
RT
D1 =
2
6
1
2 8( 200)(10 )(10 K )
= 0.4 + 0.4 +
= 0.29
2
20
1
Figure below shows the relationship between the output
voltage and duty ratio for the parameters of this example.
39
Vd D
Average diode current is :
1 1
1
I D = I max D1T = I max D1
T 2
2
is the same as the change in
inductor current when the
switch is closed,
V DT
I max = i L = d
L
Vo
1 V DT
=
ID = d
D
1
2 L
R
Solving for D1 ,
V 2 L
D1 = o
V
RDT
d
Substituti ng,
L
V
RL
BOOST CONVERTER
vL
Vd
opened
closed
closed
opened
t
Vd-Vo
iL
Imax
iD
Imax
DT
t
D1T
T
Vo
Vd
2
Vo D 2 RT
=0
2
V
L
d
Vo 1
2 D 2 RT
= 1+ 1+
Vd 2
L
Power
Electronics and
Drives (Version 2)
Dr. Zainal Salam
40
Non-ideal effects:
switch/diode voltage drop
Example : Buck converter
+
VQ _
_
Vd
VD
+
+
Vo
_
41
rL
Vd
+
vo
-
42
But,
Inductor resistance
V R
ID
= o
(1 D) (1 D)
Hence,
Vo rL
+ Vo (1 D)
Vd =
R (1 D )
Solving,
V
1
Vo = d
rL
(1 D ) 1 +
2
R (1 D )
The output equation is similar for ideal boost converter but
includes a correction factor to account for inductor resistance
Efficiency :
Po
Vo 2 R
= 2
=
Po + Ploss Vo R + I L 2 rL
Id =
Substituting for I L ,
Vo 2 R
1
=
=
2
rL
Vo R
2
1
+
rL
Vo R +
(1 D)
R (1 D) 2
43
Other non-idealities
Capacitors Equivalent Series Resistor
(ESR)
Producing ripple greater than ideal capacitor
Output C must be chosen on the basis of ESR
and not only capacitance value.
Switching losses
44
45
+Vo
Vce=Vd-Vo
Rectifier
Vd
Line
Input
1 / 3 50/60 Hz
Isolation
Transformer
Base/gate
Drive
RL
Vo
-
Error
Amp.
Vo
Vref
EMI
FILTER
High
Frequency
rectifier
and
filter
RECTIFIER
AND
FILTER
DC
Unregulated
Base/
gate
drive
PWM
Controller
DC
Regulated
Vo
Vref
error
Amp
46
i1 N 2
=
i2 N1
Models :
i1
N1
N2
i2
V1
V2
i1
+
V1
Ideal model
N1
N2
i2
+
Lm
V2
47
Flyback Converter
C
LM
Vs
+
Vo
i1
+ vSW
0
iLM
iLM
Vs
+ vSW
- +v D
v2
iC
+
iR
+
Vo
i2
Model
with magnetising
inductance
is=iLM
Vs
N2
+
v1
-
iLM
Vs
N1
iD
N1
N2
+
v1
v1=Vs
N1
+
v1
+
Vo
N2
v2= -VS
+
N
v1 Vo 1
N2
N
Vsw = Vs + Vo 1
N2
0 Switch closed
iD
+
Vo
Flyback waveforms
v1
Vs
DT
-V(N1/N2)
is
iLM
DT
iD
DT
iLm
iC
Vo/ R
DT
DT
49
N1
N1
N2
vD = Vo Vd
<0
N1
Therefore,
i1 = 0
i2 = 0
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
50
v2 = V0
N
N
v1 = v2 1 = V0 1
N2
N2
Lm
N
= v1 = V0 1
dt
N2
diL m
diL m
dt
iL m
dt
iL m
(1 D )T
V0 N1
Lm N 2
V (1 D)T N1
(iL m )open = 0
Lm
N2
For steady - state operation,
V DT V0 (1 D )T N1
= 0
d
+
Lm
Lm
N
2
V0 = Vd
D N1
(1 D) N 2
51
Output voltage
Input output relationship is similar to buckboost converter.
Output can be greater of less than
input,depending upon D.
Additional term, i.e. transformer ratio is
present.
52
V0 2
Vd I s =
R
I s is related to I Lm as :
Is =
I Lm DT
T
( )
= I Lm D
( )
2
(1 D) R N1
(1 D) R N1
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
53
,max
= I Lm
I Lm ,min = I Lm
iLm
N 2 V d DT
+
=
+
2
2
2 Lm
(1 D ) R N1
iLm
Vd D
N 2 Vd DT
2
2
2 Lm
(1 D ) R N1
Vd D
N 2 Vd DT Vd D
=
=
2
2 Lm
2 Lm f
(1 D ) R N1
Vd D
(Lm )min
Vd (1 D) R N1
=
2f
N2
V0
D
=
V0
RCf
Power Electronics and
Drives (Version 2)
Dr. Zainal Salam
54
Full-bridge converter
SW1
SW3
Lx
NS
vp
VS
+
Vo
NS
SW4
+
vx
SW2
SW1,SW2
SW3,SW4
DT
VP
VS
T
2
T
+ DT
2
T
2
T
+ DT
2
-VS
Vx
N
VS S
NP
DT
55
N
p
56
Vo (desired)
Vo (actual)
Vcontrol
Comparator
Sawtooth
Waveform
Switch control
signal
Sawtooth
Waveform
Vcontrol 1
Vcontrol 2
Switch
control
signal
ton 2
ton 1
T
57