ZXiPU Solids Control Solids Control Equipment Drilling Cuttings Management _ Oil Sludge Treatment >») (eer scl Ol at -nlexe) Quality FocusedOur Goal: To design and build the most reliable, Efficient drilling mud processing equipment. Convenient opera n, easy maintenance and fast moving! 5S We are committed to provide II clients with high quality, environmentally responsible products and services continuously, Our Superiority: 1. Professional design, fabrication , quality assurance and sales service. 2. API certified solids control equipment manufacturer. 3. Supply API RP 13C replacement screen for almost oilfield shaker 4. Customer-oriented, Quality-focusedASiPU Solids Control ONTENT: Company Profile o1 AIPU Certificates 02 Facility Shoot 03 International Exhibition 04 Solids Control Equipments Shale Shakers 05 Vacuum Degasser 06 Mud Desander 07 Mud Desilter 08 Mud Cleaner 09 Decanter Centrifuge 10 Centrifugal Pump 1 Drilling Mud Agitator 12 Jet Mud Mixer 13 Shear Pump 14 Screw Pump 15 Mud Gun 16 Mud Tank 17 Mud Gas Separator 18 Flare Ignitor Device 19 Solids Control System Drilling Mud Solids Control System 20 Mud Recyoling System Economical Mud System 241 High Configuration Mud System 22 Oil Sludge Treatment Treatment system for fludge 23 Fracture Fluid Drainage Management System 24 Waste Management Drilling Waste Management 25 Vertical Cuttings Dryer 26 Drying Shaker 27 ‘Screw Conveyor 28 ) Cuttings Boxes = 29 Solids Control Spare Parts —— 30 Shale Shaker Screen = 31 Oilfield Services a2»)y Company Profile ‘Shaanxi Aipu Machinery Manufacture Co., Ltd./Beijing AIPU Solids Control Co.,Ltd. (AIPU Solids Control) is your ideal choice supplier of drilling fluid processing equipment throughout the globe. Aipu solids control offers a complete range of specialist services, making use of current technology to provide clients with a range of competitive and efficient services. Mainly including following divisions: * Oil and gas drilling mud solids contro! HDD/CBM mud recycling system TBM/Piling mud separation system Drilling waste management Oil sludge treatment Shale shaker screen The main supporting equipment including shale shaker, mud cleaner, centrifuges, cuttings dryer, centrifugal pump. degassers, mud agitator, mud tanks, shaker screen, etc. Apu solids control has involvement in projects both onshore and offshore in areas worldwide. Aipu sold equipments to more than 30 countries in Middle East, Russia, Latin America , North America, Asia, Europe, Africa and Oceania, Aipu head office is in Xi'an city which is almost center of China, and convenient to everywhere by land, rail, sea, air. Apu Beijing is a branch company focus on sales activity for local and international market in Beijing city which is the capital of China. All Aipu work is carried out to clients specification and instructions to a standard or code of practice relevant to particular contract, Furthermore, we are API certified company, Please trust, under talents of Aipu teams you will get maximum drilling fluid recover from solids control and waste management process, andior minimum waste management costs,>» Aviom Cemninicaties AIPU Solids Control passed AP! 1, ISO 9001-2008, ISO 1400-2004. QHSAS:18001:2007, API RP 13C compliance report Certificate of Registration Certificate of Registration -02-4XiPU Solids Control >> Facility Shoot Ses Processing equipment _ = alt [ Wag > Solids Control Equipments a itty 2 > fal ed Shale shaker are components of solids control equipment used in many industries, such as oil and gas drilling, coal bed methan( CBM ), horizontal directional drilling ( HDD ), diamond drilling, water drilling, te Model Hunter MG3 Hunter MG4 Hunter-D3 Hunter-Ds Hunter Mini Capacity 110m'fh 40m’ 120m'th 150m'/h 60m‘ Sereen Area 2.04 2.7300 2.27 5.0200 1.3500 Screen Panel 3 4 3 4 a Max G Force 7.06 7,068.06 7.06 7.06 8.06 Deck Angle Range 1 45° s 15 2 Dimension(mm) | 2455-1670-1376 | 3040-1670<1376 | 278516501500 | MSS<1650-1S00 | 285S-1670~1376 Weight 156k 783k, 1650 TsO on Heat treatment for shaker deck. Heavy anticorrosive painting on shaker surface, 3 layer painting. ‘Wedge type screen and hook strip screen both available to suit client requirement Mechanical deck angle adjustment for steady and reliable performance. Standard options : IECEX, ATEX, UL, DGMS, CE, Gost Composite material sereen available for longer service life ote ee -05-AsiPU Solids Control TEE ——] ‘The vaccum degasser plays a major role of removing small bubbles that a liquid film has enveloped and entrapped. In order for it to be released and break out the air and gas such as methane, H.S and CO, from the mud to the surface, the drilling fluids must pass degassing technique and it can be accomplished by the equipment called degasser which is also a major part of a mud system. Model APZCQ240 APZCQ270 APZCQ3O0 APZCQ360 Max Capacity 2401 270m 300m/h 360m J Ratio 168 Le 1.68 Ln Efficiency 295% 95% 295% 295% Main Motor ISKW 22KW 30KW w7KW Pump Motor 2kW 3KW aKW S5KW Speed S60 870¢pm 876rpm 880:pm Dimension(mm) 17509001510 195010101680 | 2250123541650 | 2400*15001900 Weight 1200kg 450k 1960kg 2510kg Feet High efficiency degasser. Self suction which no nced for mud feeding pump. Heavy anticorrosive painting on shaker service, 3 layer painting, Standard options : IECEX, ATEX, UL, DGMS, CE, Gost. -06-4iPU So is Control See ee Desander is solids control equipment with a set of desander cyclone to separate sand from dril rigs.Desander is installed on top of the mud tank following the shale shaker and vacuum degasser but before desilter. Desander removes the abrasive solids around 45~74 micron, 1g mud from drilling Remark +e EE ‘There are 2 options with or without bottom shaker. 100% Polyurethane(PU) Material for desander cones with longer using life. Clamp type for easy maintenance. Compact design with small footprint, Flexible options with 1-3 cones for different capacities. Flexible fast connection are available for user friendly assembly. Model APCS6O APeS9O arcsiz0 | arcsz00 | APcs240 ApcS320 Cpacity om'/h 90m /h 120m 200m 240m'sh 320m'h DesanderGone | 200%2(8"%2) 250x1(10"*1) 250x2(10"x2) 250x3(10%3) ‘Working Pressure 0.25-0.45MPa Separation Point 4-744 Bottom Shaker Hunter-D or Hunter-MG series Vibration Mode Linear Motion Motor Speed 1500;pm oF 1800cpm Dimension(mim) 1650812501900 2455%1850"2100 8°Con }0-35m3/h,10"Cone=90=120m3/h. It ean be configured according to clients’ demand. ‘Tangentially blended into the cone entry as a narrow rectangle to minimizes turbulence in the upper section of the cone, allowing the solids to move quickly to the cone wall -07-ANiPU Solids Control Ee) m Erm Desilter is solids control equipment with a set of desilter cyclone to separate silt from drilling mud from drilling rigs. Desilter is installed on top of the mud tank following desander The desilter removes.The abrasive solids around 15-44 micron, Model apeneo | arengo | apeniz0 | Apcnan | apcnzan | APCN320 Chacity mh 90m 120m 200 240m 320m’ Desander Cone | 100x6(4" x6) 100x8(8" 8) 100x10(4" x10) 100x12(4" x12) Working Pressure 0.25-0.45MPa Separation Point 15-44 Hm Bottom Shaker Hunter-D or Hunter-MG series I Vibration Mode Linear Motion Motor Speed 1500cpm or 1800rpm Dimension(nn) 1650%1250%1600 2450%1700%1700 a 4Cone=12~15m3/h,5" Cone=20m3/h, Trean be configured according ro clients’ demand ‘Theteare? options with or without bottom shaker Clamp type for easy maintenance. Compact design with small footprint. Flexible options for quantity 2 to 20 for different capacities. Flexible fast conneetion are available for user friendly assembly. Tungentially blended into the cone entry as a narrow rectangle to minimizes turbulence in the upper seetion of the + + + * ‘ cone, allowing the solids to move quickly to the cone wall, -08-4XiPU Solids Control $< ie S Q Q i 2 a Bi Mud cleaner is a combination of desander and or desilter and mounted over a shale shaker with a fine mesh screen. Mud is fed into inlet of hydro es and the underflow passes to the fine mesh where in particles larger than barite are discarded and thrown away clone to separate partic Model Hunters Huntero0 | Huner120 | Humter200 Hunter320 Cpacity S0m'/h 90m/h 1200/4 200m" 240m‘ 320m Desilter Cone 1008 1006 1o0*s 100-10 10012 loo t6 DesanderCone | 2002 2501 250%1 2502 25002 25003 Working Pressure (0.25-0.45MPa Separation Point 15-74 Bottom Shaker Hunter-D or Hunter-MG series Vibration Mode Linear Motion Motor Speed 1500-pin oF 1800p Dimension(anm) _|1680»1250%1750| 1680-1250 1900] 1650% 1250 1900) 285% 18502250) 2455% 18502250] 2850 1800 Weight 100k 600k 650K 2100 2150ke 2350kg Remark | 4" eone=12-15m3/h, S°cone=30-35mah,10%cone=90-120m3/h, I canbe configured according o clients demand ain F Heat treatment for shaker deck. Heavy anticorrosive painting on shaker surface, 3 layer painting, ‘Wedge type screen and hook strip screen both available to suit client requirement. Mechanical deck angle adjustment for steady and reliable performance Standard options : IECEX, ATEX, UL, DGMS, CE, Gost. 100% Polyurethane(PU) Material for desander and Desilter cones. Optional clamp type cones with stainless steel ball valve for easy maintenance. Customized cone qty is available, + € + + + + + + -09- NNAsiPU Solids Control TEE ——] errs 9 Fs 5 2 S Fi Decanter centrifuge is a solids control equipment that in high rotational speed to separate fine solids after desilter. The decanter centrifuge separate solids material 2-7 microns and plays an important role in solids control equipment [Al to lower mud density and bentonite recovery 2 3 F Me = Model APLWASOCIODON | _ARELNOSSHEDN | APORNSO-RBODN | APES | I Druin 50mm 355mm 530mm 85am Drum Length 1000mm 125mm 1320mm 125m Tanda 22 3S 28 35 ram Shape Conical Speed 2200rpm 3200rpm_ 2800rpm_ 0-3200rpm Main Motor 30KW 30KW sskW sIRW ‘Accesoral Motor 73KW 75KW HIKW 73k Max. Capacity 50m 35m Sm 3h Separation Fecar 156 20386 18176 020386 Feng Pap Poe SsKW ay Dimensiongemm) | —_275051550-1700 | _a900e1480=16s0 | _3300«1700%1750 | __ 200xl4xl6s0 Weight 220048 3o00Kg 000K 200k ETI + Bow! cylindrical and conical section made from duplex stainless st 2205 by centrifugal casting, Other parts of the bow! assembly material:stainless steel SS316L. ‘Screw protection: Tungsten carbide tiles for longer life and casicr replacement. Screw flow distribution port and bow solids discharge port protected by tungsten carbide alloy Easily adjustable liquid discharge weir height for flexible application. Bowl assembly supported by tighten belt for protection of bearing in moving. Pressurized explosion proof VED control cabinet. Genuine SKF bearing for longer and reliable operation. eee ee =10-4XiPU Solids Control $< ae Centrifugal pumps are used to transport fluids by the conversion of rotational kinetie energy to the hydrodynamic energy of the fluids flow.The rotational energy typically comes from an engine or electric motor. The centrifugal pump powered from 1OHP to 100HP, pump size 3x2, 4x3, 5x4, 6x5, 8x6 .There are different performance on pump under different voltage or frequency. ‘AW ° 8g i Fy Es fa Fs 2 PS Model Flow Rate Head Power Speed Efficiency APSBSX6-14 320th 4om 7SKW 1a80¢pm APSBRX6-13, 24000 33m S5KW 1a80¢pm APSBSx6-12 200th 33m 45KW Laem APSBOxS-13 18007 3m SKW 147 0¢pm ‘APSBOxS-12 0.0’ 30m a7KW 1a70¢pm APSBOXS-11 12000 2Im 30KW 1470¢pm APSBSx4-12 90m" 30m 22kW 146029 APSBANS-I3, s0m'/h om IskW L460¢pm 48% APSBAN3-12 5m'/h 30m kW 1460epm 7% APSB3x2-12 23m 29m 1SKW 1450epm 39% + Mechanical seal for pump. + FAG, SKF or other top brand bearing, + Spheroidal graphite east iron for pump easing, + SOG oil seal -11-Perera vv » ft ‘Mud agitator is used in surface mud system to suspend solids and maintain homogeneous mixture throughout the system Amechanical agitator is driven by an explosion-proof moter , coupled to a gear box that drives the impeller shaft.The impellers transform mechanical power into fluid circulation or a; uniform suspension of all solids. tion. The objective is to obtain a AsiPU Solids Control TEE ——] S Ps 3 > A 3} 2 + SOG oil seal + Top brand of electrical motor and gear box, + FAG, SKF or other top brand bearing. Model APMAS.S APMATS APMAIL APMAIS Motor S5KW 75KW KW 15KW Imepller Speed 60/72RPM ou/72RPM 0/72RPM 60/72RPM Single Impeller 850mm 950mm 10somm 120mm Up:800mm Ups850mm Up:9500mm Dual Impeller NIA Down:800mm Down:850mm Down: 950mm Ratio 25:1 25:1 25:1 25:1 Dimension(anm) 870*600%480 906%600%480 1075650525 117057205565 Shaft Length Depends on tank depth: Power System 380¥/SOHZ,460V 60112 (Customer built) Remark Explosion proof motors availabe, shaft stabilizer is available =12-4XiPU Solids Control $< ie Jet mud mixer is a combination of centrifugal pump and mixing hopper with pipeline. The mud mixer is scientifically designed to be the optimal solution for mixing of both mud bulk material and mud additive chemicals into the drilling fluid, ieee Model Capacity Pressure | Motor [Inlet(in.)[ Ouilewin.)| Weight | Dimension(mm) ApSLH50-50 | 272m/h sKW | 8 6 1675kg | 2200*1840%1100 ‘APSLH150-50 | 200m’ akw | 6 6 157Skg | 2200*1840%1135 APSLHIS0-40 | 150m | 0.25-0.4Mpa | 37KW | 6 5 1460kg | 2200*1840%1135 ‘APSLHS0-50 | 120m‘ 30KW | 6 5 1260kg | _1850*1540*1000 APSLHIS0-35 | 90m" zKw |S 4 HeTkg | 1850*1540*1000 T + High mixing capacity. + Complete “dust-free” mixing of material from surge tank and sack slitting machine. + Able to handle high back-pressure, + + Economical, simple, robust, reliable and wear-resistant, Venturi rype jet mixer. =13-AsiPU Solids Control TEE ——] Shearing pump is designed to reduce cost of mixing polymers and clays while improving mud propertie: polymers eliminates fish eyes and prevents polymer chaining which can't pass though the shaker sereen. (eee shear the Model Capacity Head Motor Weight Dimension(mm)4XiPU Solids Control $< ie Se are g fe rs ‘A serew pump isa positive-displacement pump that use one or several screws to move fluids or solids along the serew [na axis, Itis a single setew rotates in a cylindrical eavity, thereby moving the material along the stew’s spindle. FS 5 Capacity | Pressure | Head | Motor | Outlet Flange |Permited Solids Dia Fiber Length APG3S.2 smn | 12Mpa_| 120m | akw | Somm 3mm 40mm APG40-1 12mm | o.6Mpa | 60m | 4KW | 65mm 3.8mm 45mm APG40-2 12mm | 1.2Mpa_| 120m | s.skW | 65mm 3.8mm 45mm ApGso-1 | 960m | 20mm | 0.6Mpa | 60m | 53KW | 80mm smm Somm APGS0-2 20min | 1.2Mpa_| 120m | 7.5kW | somm Smm Somm APG60-1 3omh | 0.6Mpa_| om | 11KW | 100mm 6mm omm APG60-2 somyh | 1.2Mpa_| 120m | 1sKW | 100mm 6mm omm APG70-1 4smh | 0.6Mpa | oom | KW | 125mm mm 70mm APG70-2 4smh | 12Mpa_| 20m | 1skW | 125mm 8mm 0mm APGSS-1 osmih | 0.6Mpa_| 60m | 1sKW | 150mm 1omm somm APORS2 | sory |_osmim | 12Mpa [120m | 18.5KW | 150mm Lamm somm APG105-1 145m'm | 0.6Mpa_| om | 22KW | 200mm 15mm 110mm APG105-2 145m'h | 1.2Mpa_| 120m | 30KW | 200mm 15mm 110mm APGI35-1 350m’h | 0.6Mpa | 60m | 37KW | 250mm 20mm 150mm APGI35-2 3som’h_ | 1.2Mpa_| 120m | 4skW | 250mm 20mm 150mm + Ideal option to transfer mud to decanter centrifuge. + Standard options : IECEX, ATEX, UL, DGMS, C! + FAG, SKF or other top brand bearing. + SOG oil seal Gos: =15-preety rotating nozzle. AsiPU Solids Control UH 2inch and 3 inch size low and high pressure mud gun for option, mud gun length can be customized , fixed nozzle or one nnee Model Dis. Working Pressure Nozzle Rotation NIQSO 0mn/2" 1.0-6.4Mpa 3 0-360" NIQSO 80mm/3" + Fixed nozzle or flexible nozzle for option. + Easy installation, convenient working. + Mud gun length can be custmized, -16-4iPU So is Control a) Minimize the environment effect on tank performance. Put tanks in order according to practical demand based on our layout instruction.Please pay more attention on different tanks function and order as well as the seal and connection between tanks Furthe. Application: Various of drilling mud system. Any projects need to store water or fule, Issues affecting its perfromance: Contained products, object quantity, mbient condition. Such as the temperature, why to hold up, for only storage or any procedure in solids control.Users' preference,ete. All tanks can be customized according to clients’ requirement but won't affect practical function and performance. Main structure: Usually, the tanks including main body, compartment, walk way, stairs, gurad rail, drain hole, fittings,ete. The pipelines for cable, ete. Installation: Find out even ground for convenient handle and set up. Minimize the environment effect on tank performance, Put tanks in order according to practical demand based on our layout instruction. Please pay more attention on dil Aipu will dispatch certain people to do commissioning and training. ferent tanks function and order as well as the seal and connection between tanks. Furthermore, Legal operation: All tanks will be welded with lifting holes, The certain holes designed with sufficient reliability and yractical operation they are safe please pay attention on lifting holes with mark. Do all the process according to warnings prevent any danger or trouble. Considering operators safety please all workers put on the safety cap make sure no fallings from tank balance. Duri Maintenance: The tanks made by Aipu adopted high quality national standard steel which essentially assure the quality, Professional maintenance will lead tanks long life and good performance. We will do the sand blasting before painting very carefully. The paintings layers including 2-primary, 2-medium, 1-finish. Anyhow, please tanks completely when stop op clean tanks fully the internal content may abrase tank wall since main mud are chemicals. It’s very necessary to clean tanksdeeply don’t keep anything blocked at drain gates or valves. clean the ing it otherwise the drilling fluid will fill up and too hard to lean out, Ifwe don't Warning: Mud tanks play important role during solids control system. Ifany leakage please inspect all pipe fittings, connections and drain gate at once. Find out the reason as early as possible and do related repairing. If we can't confirm the reason please contact Aipu freely we'll give you solutions at soonest. -17-dGas AsiPU Solids Control eee ———) + Steel material can be option for H,S resistant or normal earbon steel + Heavy anticorrosive painting on shaker service, 3 layer painting. S i z ‘Mud gas separator is commonly called a gas-buster or poor boy degasser. I captures and separates large volume of [i free gas within the drilling mud if there is a “KICK” situation, this vessel separates the mud and the gas by allowing JR it to flow over baffle plates .The gas then is forced to flow through a line and vent it to flare 2 A Meee S Model APMGSSO0 APMGS1000 APMGS1200 Vessel Dia 00mm 100mm 200mm Fiwo Rate 200-260m'/h 240-300m'/h 280-360m'Ih Inlet © ° * Discharge line * s 0" Vent Line x s lo" Weight 1600k8 2100kg 200k, Overall Dimension 199019005700: 200002000" 5860mm 2200-22006634mm ~18-4XiPU Solids Control The flare ignition device is used to light the waste gas in oil and gas industry , it connected with poor boy degasser which separate gas from drilling mud and vent gas to flare ignition device, Model Torch Dia Burn Height Voltage Ignition Voltage | Ignition Frequency APFI20/3, Dn2d0mm 2.5m-3m 220V 16K 100-1000/min + Heavy antivorrosive painting on surface, 3 layer painting. + Standard options : IECEX, ATEX, UL, DGMS, CE, Gost. + Ignition model options: LNG, solar panel or diesel. =19- A 5 a fi fo} re} Es i} aAsiPU Solids Control >> Solids Control System Solids control system may contain shale shaker, vacuum degasser, desander, desilter, mud cleaner,decanter centrifuge, pump, mud agitator, mud gun, mud mixer, poor boy drilling depth from 2000m to 9000m, as well as the offshore ser, mud tank, etc. The systems will s jack-up platform drilling, We promise clients optimal solution with cost-efficient budget -20-4XiPU Solids Control $< ie >> Mud Recycling System emer nv ct ead 93 The economical mud system can be used for different industries: Horizontal Directional Drilling(HDD), Piling, ‘Tunneling Construction(TBM ), Underground Continuous Conerete Wall, Water well, Geological prospecting ,Dry tailing row, ete TI Model | Gis | SeprtonSize [Fiend Wher Content] Power [Weight | __Dimenionwm) apwcso | somm | 254m 20% raw | 30008g | — 3600-2100:3750 APMe100 | 100mm | sym 20% si4aKw | 22004— | sis0-2i00=2s00 APMC200 | 200m'/h 40pm 30% 48.88KW 3750kg 4200*2200*3800, APMC250_ | 250m’sh 40qm 30% S8KW $500kg | 4000+ 2250+ 2800 APMCS00 500m'/h | Tou 30% 140KW 14000kg T 9000*6000%6300 Note | __ Septationsizecanbecustomizedhy change cylonesizc rina desanerceniige for? ions Small foot print Economy opt Dry cuttings discharge (30% water content), Low energy consumption. Easy maintenance (less consumable items). High efficiency of recycling mud. High mud flow treating capacity, Separation size adjustable. High intelligent level Tank over flow protectioi Hard-wearing slurry pump. lian Oli brand motor. +e teeeeeeeet -21-AsiPU Solids Control TEE ——] High configuration mud system mainly working in Coal Bed Methane (CBM), Horizontal Directional Drilling(HDD), Model Capacity Separation Size] Power Weight Dimension(mm) APHMC-200 | S0m'/h(200GPM) 15jm IsKW 5500kg 400022852650 APHMC-350 | Som'/h(350GPM) 15pm 344K 950k {6000%2350%3350 APHMC-S00E | 120m3/h(S00GPM) 15jm 48.88KW 10000kg. {6000+2350%3350 APHMC-So01t | 120m'/h(500GPM) 15jm S8KW 16500kg. 1000025003450 APHMC-1000 | 240m’/h(1000GPM) 15jm 140KW 20000ke 1219225003250 Note Separation size ean be customized by change cyclone size or install decanter centrifuge for 2 microns. Bees High configuration option. High mud storage available, Mixing application available. Jack up legs or trailer mounted option available Easy maintenance (less consumable items) High efficiency of reeyeling mud. High mud flow treating capacity. Separation size adjustable. Electrical certificate options: IECEX, ATEX, UL, DGMS, GOST, + + + + de + + ihe is -22-4iPU So is Control >> Oil Sludge Treatment oe Such system combined physical and chemical mean based on home creation as rule and developed skid mounted movable sludge management unit. It is compact super audible and air floating unit Such unit is modular system, its easy and convenient to set up at job site even need adjustment. Its ideal solution for wild project and sudden pillution process. nd overseas sewage treatment Set "integration is Ele REE ET een TES SR [ea SE TOS [Sea TO wae ozuys | smi 4 Taller mounted . Bletity Stu vio | 10m 5 : 07-2011] 70.90 | Recyete| Reuse a rani | Reel itStemey | 18607-2011 0.90 |Reecte| sawy20 | 20m | ceceuy le (ineric> Skid mounted or trailer mounted for convenient transportation. Utilized PLC system for smart operation. Lower cost but higher efficiency. Construction handling center for higher capacity. Water after processed can be reused in process unit without disposal. Electricity, steam, oil all can be used in heating step. After processed solids oil content is less than or equal 2% achieve reduction Containerized system with heat preservation. Easy to operate and maintains, Only 2 people requested during operation. Flexible hose with fast connector between system provide convenient installation, Fee teeeete -23-AsiPU Solids Control Aipu oilfield services cooperate with famous university in China to develop the oilfield fracture fluid management is associated with chemical feeding, desorption, concentration part Its easy to set 1p, operate, transport with lower Model | Capacity Style Oil cotent after processed | Suspended solids after processed YLOS Sm'/h Skiditrailer mounted YL10 | 10m'/h Skiditrailer mounted ‘<20mg/lor <20mp/lor > Waste Management N33: All wells are drilled with generation of waste Including drilling cuttings, waste water, spent drill fluids, completion fluids, and filtration wastes and so on With increasing legislation, public awareness and minimum operator environmental standards, the drilling waste management has inereased in importance and no ranks in importance along side that of drilling fluids around the world, In short, whole waste management is 4R’s proc Recyele-Get the circulation loop Recover-Help valuable material property recovery Reduce-Cut down disposal and cost Reuse-Reuse all reusable things ing Drilling waste management systems are packages of different function for drilling waste management. Usually include high G drying shaker, auger feeder or screw conveyor, skid mounted cuttings dryer, and decanter centrifuge with telescopic skid, drilling euttings tank or mud skips. We are not a one size fits all treatment provider. To deliver totally customized waste management solution ations ve leverage a broad portfolio of modular to deploy unique conf tailored to your oper ing needs. From shakers to cuttings dry conveyance systems to thermal processing units, we have the right products to tackle any challe’ and the expertly trained personnel to implement the ideal solution. -25-AsiPU Solids Control TEE ——] ome) Vertical Cuttings Dryer uses centrifugal force to dry drilled solids in oil or synthetic base fluids. A stainless steel screen bowl traps “wet” solids and accelerates them up 900RPM with G force to 420G. Liquid is forced to pass through the screen bow! openings, while “dry” solids are extracted by the angled flights attached to the cone, whieh rotate slightly slower than the bowl, Tungsten carbide protects the flights from abrasive solids and ensures long operational life. This aids in maintaining a constant gap between the scroll and sereen bowl, which is erucial for proper operation, iS S a 3 ® io] cA m 2 Model Capacity _ | Screen Max Dia [Rotation Spoed| Screen Opening|G Force] M2iR, |HPUMP Dimension (mm) | Weight APVCD930 |30-S0TonsiH| 930mm | 9OORPM | 0.25~0.5mm | 420G | 7SHDP | 0.7SHP |2800%1820*2000 |4450kg ‘APVCD930-VFD) 30-50 Tons/H| 930mm | O-900RPAt | 0.25-0.Smm (0~820G) 7SHP | 0.7SHP |2800~1820~2000 4980kE (eine AIPU vertical cuttings dryer specially designed mainly for oil based mud, AIPU normal vertical cuttings dryer speed is 900 RPM with G force up to 420 G. FAG Brand premium bearing. Rotor Flights: The Flights on the rotor is hard facing to HRC 65, longer life than our competitors, The flights and the rotor assembly is individually balanced for future replacement. Screen Basket: Specially designed highly precise stainless steel screen to ensure your better separation, longer life and easy replacement, The sereen itself is individually balanced for future replacement. + Air Knife: Special high pressure air knife design to clean the basket screen automatically to avoid the se blinding especially for high viscosity mud and water based mud, + Oil Lubrication System: Individual oil lubrication system with automatic alarm for pressure limit. The main motor and oil pump motor is interlocked with each other for avoiding the start of the main motor prior to the start of the oil pump motor, + Gear : Patented product, full oil lubrication , better lubrication , better cool down faction then other competitors, VED cuttings dryer control panel is pressurized explosion proof. The VFD panel main component is ABB or + SIEMENS or Schneider Brand. +e e4 -26- NNThe I drying shaker is specific shale shaker used in drillin cuttings efficiently lead cost cut down also better preparation for further treatment The dual tandem drying shaker is available upon clients demand. noe waste management It can dewater the waste or Model Huntor-MG4-HG Hunter D4-HG Max Capacity 1o0wh 100Wh Sercon Arca 273m! 302m Sercen Panel 4 4 Max G Force Deck Angle Range Dimension 3040x1670x13 76mm 34351680«1500mm Weight 1750ke High treating capacityLarge screen area, High vibration forceup to 8.0 G which is adjustable depending on drilling cuttings. Flexible adjustment on deck angle. + + + + Fast change on shaker sereen. + + + 4 screens panel for longer drying time and better drying performance High quality material with heat treatment on whole shaker basket Utilized anti-abrasion & anti-corrosion paint, and S.S fasteners. 1S00kg -27-Screw conveyor is designed to delivery drilling cuttings and feed to verti further treatment. Usually, the screw diameter has 4 options : 10 inch, I2inch, 16 inch, 20 inch; serew length is, customer built too, but commonly there are 12~48feet. Furthermore, depends on clients” demand the screw conveyor will be made ofilifferent materials. Including carbon steel, stainless steel graded differently, Screw conveyor is also referred to Auger feeder. They can be used as the transfer unit of drilling cuttings to cuttings dryer, also the unit {o transfer disposal to cuttings tank oF collection container, The length can be custom built according to actual working condition. | cuttings dryer or High G dryer for AsiPU Solids Control TEE ——] Model APLS250 APLS300 APLS400 APLSSO0 Screw Conveyor Dia 250mm 300mm 400mm 500mm Conveyor Lenath ‘Custom design Capacity 20h 25h 30uh SOU Power 75KW KW KW 15KW Speed ‘ep ‘Orpm rpm Orpm + Options Available: with shaft or without shaft. + Hard-wearing and high temperature resistance bearing + Available transfer oil base drilling cuttings. + Well-known motor and gear box -28-4XiPU Solids Control $< ie fa) saxog Drilling cutting boxes are also referred to mud skips.Widely used for transportation and safe handling of drill cuttingsor fluid waste to and from drilling site or platforms. These units provide a safe and efficient means of containment of drilling waste for transport to treatment and disposal sites. Cutting boxes are similar with the sea shipment container but better sealed with smaller dimension and volume. One lot cuttings container will be fabricated with same size and general frame for convenient transportation and store. They can be used on both onshore and offshore platform, It is high flexibility on certain size with custom built icone Length With Height Weight TE or sa 160k or oe 1230ke os oe 220k -29->> Solids Control Spare Parts AIPU supply a complete line of spare parts for solids control equipments like shaker screen, desander cone, desilter cone, pump, vibrator motor, bearing, oil seal, gear box, impeller, wedge, butterfly valve, ete bomb os Shaker Parts Sand Pump Head Hydrocyclones Fy fu a a a Jet Mud Mixer Hopper Agitator Gearbox Electrical Control Panel Butterfly Valve Pump Impetier Vibrating Motor Union Mechanical Seal Flexible Coupling -30-4XiPU Solids Control $< ie >> Shale Shaker Screen Shale shaker screens are widely used during all drilling project. They can be said the first line of defense with shaker in solids removal from drilling mud system, We are proud Aipu shaker screens main staff have shared over 15 years in screen manufacture experience We are committed to provide the best balance among durability, flow, separation and cost to our clients Ifyou need a reliable sereen at reasonable price please call us anytime, Aipu shaker screens have been tested under API RP13C and reported the compliance(detail). All replacement shaker screens are right fit ones for most shaker screen in today’s oilfield. Even for some very old shakers in operation, please contact us as a try to find your solutions. Furthermore, we also provide the custom built service. Please come tous with your detail requirements. Popular replacement shaker screen for makes listed as below: Derrick" Equipment Corporation + NOV"Brandt” es az > it = fal National” + RigTech® + M-ISWACO" + SWECO" + KEMTRON" Fluid systems” Vortex fluid systems* = scomi" Weatherford” + Tri-Flo” + Double Life® + DFE" Even more. Ifyou want to know more details about our shaker sereen,please visit : www.appshakerscreen.com =31-AsiPU Solids Control >> Oilfield Services Aipu cooperated with overseas service company to provide closed loop mud system, oiled sewage process, fracture fluid management service. Provide the” pass through"service of green oilfield.We can supply service of oilfield waste sewage, equipment maintenance, and construction at oilfield all over the world. Under QHSE system we'll keep going on R&D of our products and industry. Please trust we'll always treat clients'requirements as our guidance and do our best get users’satisfaction,www.aipusolidco