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Energy Saving in Paper Making Process
Energy Saving in Paper Making Process
improving the energy efficiency of the drying process and the utilization of the
waste heat. In general, pulp and paper energy costs accounted for about 10%
to 35% of the cost of production; consumption of vacuum consumption
accounted for 15% of paper electric power consumption to 18%, most of the
vacuum energy is supplied to the vacuum roller, suction tank and vacuum
suction tank; drying is the highest part of energy consumption in the production
of paper. The key factor to reduce the energy consumption is to increase the
dry degree of paper after press.
(1)
Optimization of wet part dehydration: the energy consumption of the 1kg water
is 5 times of the 1kg water in the forming part, and the energy consumption of
the drying part is 25 times of the 1kg water. Therefore, from the point of view of
energy saving, it should be strengthened in the shape of the Ministry, the
Ministry of press and the optimization of the drying part of the distribution.
(2)
Control of the drying dew point: the gas cap determines the heat exchange
efficiency, and the heat efficiency is affected by the fan. To strengthen the
measurement and control of the dew point state in the air hood of paper
machine, to optimize the heat exchange efficiency of the drying process and to
save energy. At the same time, optimize the gas cap control, can provide better
drying quality, more uniform product quality.
(3)
Paper machine vacuum system optimization: each machine has a vacuum
pump and vacuum system, paper machine vacuum system consumption of
power and power consumption of paper machine. Therefore, by strengthening
the paper machine each part of the vacuum pumping and the vacuum degree
and other optimized configuration, can be in the same amount of dehydration,
(7)
Energy consumption and energy saving technology in the press section: For
every 1% increase in the dryness of the press section, the paper machine
speed can be increased by about 50m / min. The shoe press usually increases
the dryness by about 6%, ie, the shoe press increases the maximum speed by
about 300 m / min. However, before replacing the shoe press and speeding up
the paper machine, it is necessary to update the transmission equipment,
improve the dewatering capacity of the forming section, and improve the
running performance of the drying section. One of the main advantages of
miniature shoe presses is that the existing press structure is less variable,
reducing the amount of work and downtime, without the need to update the
crane. In the press with a full-width jet device on the paper machine, the
transverse moisture difference can generally be reduced by 80% or more, after
the press drying paper increased by 2.5% to 3.0%. The dryness of the paper is
higher after pressing, which reduces the steam consumption of the drying
section; and the running performance is improved and the energy is saved by
reducing the number of paper breaks.
(8)
Energy-saving drying technology: Developed by the US National Laboratory of
multi-channel dryer, compared to the traditional dryer capacity can be increased
by 50%, compared with equipped with a turbo-bar dryer capacity can be
increased by about 20%. Conventional dryer with condensed water, as heat
transfer obstacles. The new multichannel dryer has a relatively small
passageway near the inner surface of the dryer, which improves heat transfer
efficiency by significantly reducing the thickness of the condensate layer and
increasing the surface temperature of the dryer. The technical transformation,
the cost is only 20% of the new dryer. Stainless steel Yankee dryer with the
same size steam drum of the same quality of traditional iron Yanke compared
to the heat transfer coefficient and evaporation capacity increased by 25% to
30%. The drying capacity can be increased by 10% ~ 15% in the whole drying
process. The efficiency of the dryer is greatly improved because the stainless
steel material reduces the total quality of the dryer and reduces the thermal
inertia and heat transfer resistance. In addition, the required drive energy is
lower and easier to install. At the same time, because the stainless steel
material can absorb a series of problems caused by cast iron dryer heat and
pressure shock, and thus more secure.
(9)
Energy-saving effect of frequency conversion technology: Intermittent pulper
through the motor frequency transformation, the use of basically the same