DH-HP51001 DAIKIN CONTENTS Instruction Manual gcistyprecautons 1 DAIKIN Oil Cooling Unit “aia (“OILCON”) ee AKZ1 Series | circulating type aoe Come) ATE hs ROHS | Se Sposa a Bee | i Operation Setting: 19 ‘abe “Turing Oi Tarmperature ta Rocen Temperature rs ae » (ee ‘Cooling Oil at Constant Capacity (%) 2 i a ease a] ‘Devices (Installed by User): a Cid Models eae ee Oe ee | a a | Machine temperature wing contra! ™ fecre eEler eou o [x fe) Eimichatianade 2 + + Maintenance JAKZ431 ° ° o ° Q ° ° Oo} Maintenance/inspection: 7 2 ES EES + Periodic maintenancelingpaction 5 ‘Thank you for purchasing DAIKIN OF Cooling Unit "OILCON") eee eee : 2 vane te wit operation seems ‘noma though no alarm is After reading ths manual, Keep Ithandy for your future reference Sates i Proper use results in power saving I the airfiter is clogged, th cooling performance deteriorates, CE compliance declaration ‘causing excess power consumption. ‘CE compkance declaration @ Clean the ae fiterperceically to reduce power consumption,Safety Precautions pefore using this product, read th =n instructions described below are intended to prevent injury or damage to you and ather people. Possible conditions that may rest from improper handing are classed as folows: A\vaANGER Z\warnine A\caution ‘This category indicates urgently This catagory indicates potentially ‘This category indicates potentially hazardous conditions that may hazardous conditions that may hazardous conditions that may result result in death of sorlous Injury. result in death or serious injury. In injury or property damage only, 12 A hese instructions incude important information on safety. Be sure to observe the instructions, 1 After reading this manual, be sure to keep it in place so that users can read it whenever required. 1 this products transfered to another person, be sure to allach this manual tothe product 1B To use this product safely, be sure to observe the instructions. Precautions for installation A\vancer ‘Only qualified people can handle the unit. Check the weight, and hang the ur specified points. Transport, etalon, sping, eee wing, ‘check he wight of he wt wit the nampa ‘permon, maitenance and nspcton of he take sre at does nol excoed the at oad must be conducted oy qualies people, ‘apa0H) ofthe camer Hang the un by th pons ho power supply (vatage, fequency and peste tho oline sawing. Fle to obser by the any Nendiney — tisinstucion may result fal or overtan af the Connect the power cable according to the Ground the unit securely. procedure described in this instruction manual. S ‘Connect he power cable according tthe @ Ite units net grounded, you nay got an elect proesau desonbedin ects eing'an those Z\warninc ‘Conduct electric wiring according to the Fasten the unit during operation. ratings. e uct olcti wing accardng to Regulation on SQ Check ho fastening pons wih he outing jectical cits “an ternal Wing ‘caving, and fasten he un securely wih bts 0 ons Improper wing may rutin Burro feundaon bots. Faire a obeerve ti ston tay rutin for over fav un Ienstcy For verses use cond lecte wring aecoring romessn ‘led a an slvated posto, roth lacs wing Sandor Keep away from the unit when it is being Do not install a duct carried with slings. Never ot cleso to ho you insta oduct tho orhaust por, th duct (wth ange Fete to observe i Instucton may may fal. Tesulin fll or overturn ofthe unt causing ry oF property darege. Do not climb on the OILCON (when it is packaged) (De na mt on he OLCON when itis transported cristae ‘You nay become wapped unde the all contr do oe package tong.A\caution Prepare a circuit breaker at user's site. Ireoker Acre bresker (See) enclushely fr tho (Of Cooling Unt shuld ve rowed by use") To ansure sey tis recommended 0 use an arth anemary _[gakagebrskor To vee an eats leakage breaker, (Recarmended 18 0% 20 mA) "The stares between the contac of he cst ‘reakor mest be more than 3m, Check the oil piping. Before or inmate ater connacton ofthe Of Cealng Unk mave sure hat tbe os of tran machina ent ecko (ay ses) the Unis operated wih hoot piping eck (ay vaaainy dove thse anol temperature fees ot fw ot ofthe Of {Coling Unt. When the ot temperate snoemaly Fess the Ft lar lactated. nts ato, top Provide a flow switch for the main machine. I he ol pup oper anno! 2 cupped fo the man ma inh cato, te 0 Cooing Unit detects he fat fn tps an lem sgnal. However, ¢ may nl Morany _Bedatcted depending onthe aut moss. rman machine must be poised even in such a "ase, provide sow such or te ol fw ph of the tn machine to wsteh he of 0m Do not tilt the unit. During trangpration lung storage) do nts the Oi Cooling Ui exe nan 0 may have aout Precautions for use A\pancer Before handling this unit, turn OFF the power supply. Before handing this Unt Be su to tun OFF the Handling ti unt in ve conations may resut in ine shock Meson Topreve’ nga poneig we ning te Dot not handle the uit fr 5 minutes afer power supply is tuned OFF. ‘wg ti arog, eect charge om me Intra ighsolage parts (eapactor) has ot been {compat Fare to aber he insbucton may, ‘eon elvis @ Do not operate the unit with the covers opened. Do nt operate ne Ct Cosing Unt with the uit Eating or eminal covers of te mola th Sette gar emoved Fare to observe IRevucton may recutin cis sock @ Keep your hand or body away from the unit during operation, ‘Dung operation the onstalcesng may bacome aly hot Bo cart that your hand or bo3y ‘les nl Gracy toucn t Otho, you may get @ (serve the supervision and instruction of the safety manager “The appliance fot itonda for use by persone meding esr) wth reduced piyses, sensory Pinel eapabiles oak of experience ond fnanledge unless they have bese gven Fons Superson or inion concerning use ofthe Setlancs by a parson respons fo hel sae Ehiren chou be supervised to ensue that hoy isnot play wt re appance @ Do not use the unit beyond specified operating conditions. (Co not ue this uitin ary condi ater han sed in toe cata ot dle jan. Fale to obeore tie natucon Do not use the unit in explosive atmosphere. Do notinstal his unit place whore evolution ‘lor eenton orbs of flamable gas ray be frpocted,oruhere arbome carton bre present, Faure to cbserve thi istucton causes Do not disassemble or repair the unit. (not mot this uit ‘Any parson other than OAKIN athe se pesel must ot ssesonbleo eps unt Dorel, erin rock or ry. hi units deassombies,rpaired or modtiod by fn naahonized pesan it shal net be beyond te ‘ope of waa Do not splash water. ‘bo not immerse tis unit in water or spas wate a nt een let congas wt wt ad ‘ect shoe @ @Z\warnine If refrigerant leaks, provide thorough ventilation. Hf alarg quanty ofeigerantis ied nthe ae, eos the ste maybe aesthezed or Etiforstes, Wit tha CE model, MSDS (atrial Safely Oala Shoot for Be retigeranti anced 1 inasiy taped Take an acon sesordng othe MSDS, o not put a finger or foreign object in an aperture ofthe unit. To ensure salty, a cover or casing is mountes to Fotary parts, Boot pute ingare frelgn obec in Sn aporive of he cover of casng. ature to hserve hos nsucton may result ny Use a commercial power supply. Qe fn ver over sappy may rea nao Do not step on the unit. S ‘Do not ator top on his unt. ature to obsore hie causig nh ian abnormal condition occurs, stop operation immediately fan tra onion acer, sop operation of the un ang eave kunused Uni he eause the {ubiaie securely removed Fasure fo seer Dis stucion mey fesutin damage to te Un anatary ache hook te or why Turn OFF the circuit breaker. _Aker stoping operation, be sur to turn OF the cet oreaker When cleaning the unit, wear gloves. Futhermors, th tema i a Be ga Monty are hana, jos may gel aan Do not turn ON/OFF the power supply frequently Frequent uring ONOFF ofthe power suply may ‘aune flue of OLCON [Ensure tha power ON te and OFF tne 'O ZAXcaution Do not use the unit in special atmosphere. Do not se ths ui in @ spell soephare relucng dust mist or carrie ga (4S, SO. NOs, Cl ete), or ata igh temperature orhigh Do not put an obstacle near the air intake/exhaust port. De not pot an obstacle within 500 men rom heat Ir taketennaut flow le Bocked, tl unt may rot provide the speci colng capac. Ferbeien Donat natal dict at he exhaust pr. Perform dally check for oil pollution. ‘gluon causes faut or shortened seroe ie tthe pump Use thorough ean about Poluten fa mainan tho slsion Sagres 5 NASTO During transportation, fasten the unit securely. by wbton or enteral foroe suring raneporain. Wetorng vbvaten or extrnal fore le appl tthe lint the tema eulpment may be damaged. Do not install the noise generator around OILCON Do not insta the nig generator exound OLCON Deoausa tay eauee mafetion rt ust be Fela tae mezsurea ane nole goneratr Ensure safety of the main machine before trial run. Beto excutng es un, make sue thatthe man machine el n sfecondtons (Be an Inaphine all atu. oro aint cee even Marty Faia to cbse tis instruction may resin Inno Samageta the machine Clean the air filter periodically. Clan he setter at eset every to woaks. Ine afer logged tha coling capacity Cterrales, an power consumption Inreae0s Cancel operation lock before running the main machin‘ Before you stat runing the main machine, cancel tbe operation ck stale wih the Ol Coaing Unt tperaton panel. you sla the main machen {te opeatonicok satus, tarot be supped wth uriatey causing darnage of ms Do not run the pump without oil. afer start of operator make eure hat be al pe properly connects, ante tank led ‘uth i oan appropri ove Runcing the pup without ol rests in damage to resin thepun. Check the unit before operation. ote stat of opeation, make sur thatthe Bing ander ae every conc,cor fire Do not open the cover of ‘electric component box during the ‘operation Maintenance and inspection should be carried out by qualified Personnel after the power supply is turned OFF / Bo nét touch the extemal casing of ‘ne min unit o ntornal equipment during the operation (otherwise, you cut may burn yourself When you carry out maintenance work, wear gloves to prevent your hands from being cut by the heat exchanger. Oil Cooling Unit and Accessories Check the folowing tems: Oil Cooling Unit Check he model name and serial No. (MEG. No,) on the nameplate attaches tothe righ side ofthe Oi Coating Unit “Ts ahceorpostn te ranept reling te machielab) maybe ie cone rode Accessories ‘An accessory package''Is attached tothe top plate ofthe Oil Cooling Unit eop this manual in place where users can read it whenever required OIL COOLING UNIT DANN HYDRAULICS CO..LTD =~ Model name 4 ernest ‘Type of refrigerant 1 Refrigerant ine 4 Manufacture NO. Accessory package Machine nameplate (01|Cooting UnitMethod of Transportation/Conveyance/Storage 1 Precautions on transportation / conveyance / storage 1. During transportation or conveyance, wear gloves ane a helmet 2, Do nat transport or convey the product by any method other than that specified below. 3, Fora product wth tan (-), the unit may fall when transporter convey by hanging with the eye plate if the tanks filed lwith lL Als0,do not anspor or convey when the tank is filed wih ol because the tank may leak. Do nat transport or convey the unit afer instaling the tank, which i prepared by the customer, by hanging the eye plate, ‘The unit may fall 44. Setthe ambient storage temperature to 0 to 55°C (annual average 26°C) and set the ambient humidity to 95% (RH) or les (annual average s loss than 75%). "= Carryout the transportation or conveyance according to the folowing method. 400 mm ormee Eye pate Stay away from the product during transportation or conveyance using the hanging tool,Precautions for Installation ence aaa:) 4 Toinstel this unt, selec a place that meets the folowing conditions: 4. Horizontal and rugged floor face (vertical interval Smm or 7. place free from explosive atmosphere (evolution, inflow, iss) Wren you install the product xt wth bot retention or leak of ilarymable 038) {3410520 hexagonal bolts recommended) 8, Do not intl the unt outdoors 2. Aplace where the units not exposed fo direct sunlight @r 9, instal the unit within 1 m ofthe tank level. (Otherwise heat wal affect the sucking capably ofthe pump.) 4. place with proper ventilation and itl humiity 10. Koop ary nolse generating devices away fom the unt. fit Alace where exhaust air does no ciculate (exhaust air ® cffcut todo eo, mplament appropriate measures onthe ‘wl nt be faker into the uni) noise generating devices Aplace that allows easy access to pining 6. Aplace with ite contaminant, wast, dust particles or oll (Ensure that no foreign matter enters the electric Component box) ‘= Do not place an objct that may block ar low within 600 mm from the air intakefeshaust por. 1 Ol piping: Locations of the ol nit and ol cult are shown below Exhaust air i. | ___ eee pe | 1 wing ‘1. Leave sae, sufficient space around tho unit to ensure proper, roubie-tres oporatns ofthe control pane! Intake airy Right sid 41. Make sure that the pressure loss atthe ol nleVoutet is thin the following range: + Suction prossure (atoll inet) 30.7 10 kPa + Discharge pressure (at oll outlet) 0.5 MPacr ess 2. Use piping that can withstand a pressure of more than 1MPa and with ol resistance characteristics, and avoid using a valve in the middle of the piping Ifa valve is used, causes a lage pressure loss even when itis fully opened, 4. Ifthe ol viscosity is high, ori there isa large pressure lees in external piping (other than the piping forthe Oil Coating Unit), use a Pie witha larger dlameter to reduce the pressure lass, (To change the pipe size, rater to "Reference for Pipe Selection"on pagel) If te operating condition exceeds the specifies range It causes noise or faut of ‘parting condition. Keep the ol vscosty at 1.4 fo 200 mms. Wrap the pipe joints with seating tape to provant air ontry or oll leak 5, Make sure that the ol piping of the maln machine isnot blocked uly closed), Suction strainer (Line filter) [Altach a strainer (mesh size: 10 to 150} with a small pressure loss tothe ol piping system. + Ifthe evaporator (cooler in the Oi Cooling Units clogged with dus, it causes not only cooing capacity deterioration, but also a fault ofthe compressor or ol pump. + During adjustment at tral un, the strainer gathors much dust rom the o starting actual operation, Cheek tha strainer periodical, +The ol pation level must not exceed NAS class 10. + To receive il from the main machine al piping system, provide an oll tank that can aecapt an increaseldecrease in of quant + Consider the tank sttucture so tha inside of the tank can be easly cleaned. (For example, the tank has a cleaning hole or the tank top pate is detachable unit Use thorough caution about the 1 piping system. Clean or replace the strainer beforeReference for Pipe Selection Connection pipe diameter (Standard model) i a) eae Olt Oi Out Cian Rev Pipe sizelmaximum pipe length chart Suction pige (Hose iar camete) Discharge ige ee ee eT ai ven Le | tes ca ae cow [7 [at we [30 perry woe] 28 Tee sire | 18 aco [ome] 2 nen awe po Cordon 150 WGSR, Wacoal 0 we ‘rth se apa est may mtb pa hu pond o he le speseans For es, cna OAK, “2 Reet p rst cease rma Pipe resistance calculation method To determine the ol pipe size, calculate k based on the following formula: Pipe resistance: AP = 0.595 x Vx@ x L/D (For general hydraulic aiubtcaton ol) AP: Pipe resistance (MPa) Vi Kinematic viscosity coefficient (mms) ‘S00 "Viscosity vs Temperature” char, Flow rate (Umin) Pipe tength (mn) :_ Pipe inner clameter (mm) * For ow rate (Q), reer to “Oil pump sigcharge rate'in "Mace Identication and Specifications’ on page [Ear acy nero careard (Ohne 15 nes (60 VG32 Ol ony: °C) (2) n ener 2 ml 150 VO22, lenge5 Electric Wiring Conduct eletic wiing according tothe local wiing standard. For the power supply, be sure to use the commercial power $0 the product may cause burnout. If you use the inverter power source or other power source, “The Oil Cooling Unit (except fr the -B" models not equipped with a circuit breaker. Aciruit breaker exclusively fr the unit should be mounted to the main machine, For ee wiring, refer to the electte wiring diagram on the na late attached tothe rear ofthe electrical equipment box cover Do not change the wiring inthe Oil Caaling Unit. Da nat auch the protection devices Se eae hakelk cela head ‘Tourn ON the power supply forthe Oil Cooling Unt, the folowing three methods are available: Directly starting/stopping the Oil Cooling Unit with the main machine power supply \When the crcut beaker forthe main machine is turned ON, te Oi Cooling Uni starts operation To stop the uit tun OFF the Creal breaker forthe main machine | Circuit breaker ; Powerline (3 tine) Main machine (Machining center) i Starting/stopping the Oil Cooling Unit with the remote control contact (see page (193 ) When the remote contol ste stared ON, the Ol Coating Uni stats operation. To stop the unt tun OFF the remote contra switch Creu breaker Powerline (3 ine) Signal (2 lhe =—\ Remote contr suite Starting/stopping the Oil Cooling Unit with the control panel IF you keep pressing the [x] and [A] keys for at east § seconds inthe “operation lock'mods, the Oi Cooling Unit starts ‘operation according to preset conaitions. if you keep pressing the [| and | 4] keys for atleast 5 seconds during operation, Lec" binks on the data display, and the Ol Cooling Unit will be stopped (locked) eae rte Main machine (Machi | circuit breaker A / [A Pomer ine ine) : i Main machine (Machining center)ee kena tances The Oi Coating Units not equipped witha dre breaker. Bo ure to maunt a Spole cut breaker") exclusively fr the Ci Cooling Unit tothe main machine, For the breaker capacity, refer to the specifications of each model (see page (13) ) To ensure safety tis recommended to use an earth leakage breaker. = The cletance Between the contacts ofthe cult breaker must be ore than 3 mm, ZA\caution Ifthe earth leakage breaker is not nverter-compatbe, tt may malfunction due to high-frequency noise ofthe inverter (Recommended product: 15 mA cr 20 mA) o “To use an earth leakage breaker, select an inverter-compatible ype eee mounting screws, and 4. Insert the power eabe into te power cable Gy sti asin esis iter eu 2. Insert th mote contol signa able an txteral output signa xb tothe signal cable Insertion hole (¢28 nthe sie plate ofthe unt * Use conduits ath IPS¢ or igs for wring intake fo low he eeatie erent ‘omponer box to havea protective sucture equals P58. i Tio lcci compe ows alee) y cece ne, ve Top plate Qe, onste shielded tes, low a prope stance rom the ote NX - 4. Connect the ground cable tothe (L) (ground) termina. a Fores ba teciee Use greenyellow ground cable > epiaeni torres Ys io vonnect the power cat 1e power supply terminal perth 2. Connect the power cable tothe power supply terminal euipmant boxin “Outline of onnact the pomer cable tothe breaker #OILCON is (164) | “Gecrcal equipment box” Tents We em ‘upped with breaker. 2 . Pagel) 15 wen you remave the power cables, flow the inetuctons 6 Y (Default setting is breaker OFF) 2a) size. | Leer cath insertion hiercreeee AXZI4NE 219 een | \eSias oa Tad BE ma? LT nat ase pon Ses | Wisner tepien zo) seer Teecemeoss [2s eaxsrecssrasee ry ‘= For each wiring, uS6 Na (M5 forthe terminal witha breaker) coated round crimp-syle terminal (For the crimp tool, use the species tool Carryout the processing ofthe crimp-stye terminal to prevent short crcuts between phases.) ‘= The tigmtening torque ofthe screw tothe terminel block should be 0.98 10 1.47Nm, = Cay ut the processing ofthe wiring carefuly not o damage the lcto wire coating, = Fix the electc wire and the signal wire to the anchor mount with te wrap. (See page C2) ) "For remote control input connecting procedure, page (2) 1m For external output contact connecting procedure, refer to “it page C2} oO Re-mount the top plate, and fasten it with the screws. nto Secure the top plata attachment serow with Nm to maintain the protection structure ofthe electric component box 1 The cable size should conform to those listed below, or a larger iBuitin breaker mode! (-B) [reer eins (2) ms + Protect itch eroneous operation prevention) ‘The fectory deaut sting of ts svtoh fs OFF but some nonstandard unis ae set 10 ON. Pay ateton when you atempt 1 change any ofthe eration sting, parameter setng or tre setng. + 0N2(0P2 terminal) Alarm will be generated on maifunction by connecting an extemal protecting device and setting the parameter | (1008) (s08 "Alarm Seting for Optional Protecting Device (Insaled by user) on page (83) ) | + ott Replace this connector with the ouie oll temperature thermistor wen you attempt returned ol temperature contol + one Connect the lead provided in the unl tothe optional communication board Ce ukedeue eee es To execute remote contro, connect the cable according tothe procedure below, oO Local procurement items ‘Single pole, sngl-tivow remote contral aitch, or "a contact hal enables operation command output omporent | nce) Selecta eich whose minimum elovable load e 12 VDC and § mA : | Wiring materi | Sngle-coe cable: 1.2 (ANGI), or twisted cable: 1.25 mm® (AWG TE), Dariype camp ternal C) | ™ Recommended Model (Manufacture: TON TO-1.25-0T (Neh) | APR.26N (Dado Solderess Terminal Mg) | Remove the short-circuit bar (between terminals [10] and [11]) on the terminal block in the electrical eq (For the crimp tool, use the specified tool.) 8 Connect the cable specified in §} above between terminals [10] and [11]. *"12 VOCs applied across these tormials Terminal (1) negative pointy [1] poste pea).eee cuaraa suscoctad To output the Ol Cooling Unit operation status signal tothe main machine, conn he requied signal cable tothe signal termina block according tothe procedure below. ordeals of alam, refer ola It (oage, 8) For dell of warings, eer to Waring Is (page (1) r To use an ouput contac, change te parameter eting, and make sure hat the output contact nary operates, s (For pramaar sting changing procedure, reter'o page 8} ) i artypeTeminal ond cable size 2 4 ae eae [eae Scone aie annem Recormancd uel anuacer> TONTOTZ5T Nem) ‘bets ea oO External output circuit External output timing chart ram trian 8) ‘Alarm and warming output logic ‘The alarm and warning output logic can be changed depending on the parameter setting, (See page (8) When the power supply is turned ON. extemal output becomes unstable. ‘Set up the main machine sequence program so thatthe external ‘output signal is ignored for one second after power-ON. 2 Connect each cable by using a bar-ype emp terminal Use a twisted cable When 2 2-core IEC cable is used, the cable size should be 0.510 1.8 mm When you use a stnpoed wire, sp the shoath 8 to 10mm fiom the end of tha we. A\caution 18 The contact capacity is a8 follows: Rosistance load: 30 VOC, 2A 1 The minimum allowable load is a8 follows: 10 uA, 10 mv 1 To connect an inductive load, be sure touse a surge absorber u el 8 person sas Preset cxnatton easton ocater a RST CTE i = i So = a L secser fee [ar et etSS trscieton Electric wiring diagram (Typical: AKZ321)Model Identification and Specifications Spec ications (AKZ141 « 321 « 431) — a a aceon = ——— a _——— ————— ig = Ss eT =e — oo = ———— aot aes == | Sees = Sa = J ‘Model identtication [rote Then amr 1B Creu beaker (vt butin beaker) 5 ce-conomaue 47 Suter az [el t]-[« T Buitan nk a “nfo loge thn range ~ veut A208 tao Me 200 ee hnberg Str AG doo Sone | pateten ett sees sto sare) [are =) Nominal coarnpcapacty Ingeates cooing eapacty at stags on wih commeres L— sent oan apacty Nee 2) ower supty Pequncy 060 He. ve ot temperature ana foam temperature 89 C, voae-equvalent ols used) ‘Sires nar AX2 Energyenng ah peion tak ‘eta Sag 13 S2kw 283i Ne)“: Conng apy to vl luna pa (lt ener an om angers 36°, $0 VERE of The octane gpON =H "2 Beeuetouses connercal poner sinh Uy at et owe say may eum BUA Voge Rion ge se ‘in 8 ¥ stge naan aces © 1 cae SAN Se er rte ee 4: Topira mcine rgrve erg ema e Frenne se 24}) : oh on ety On napa non .Dexccntgasche cn te tam ncn garnet nck) Pertenece ret ee ptoree cae ‘2 Rosebush nate py pei se ecupeecnthrantorme (48 thos * Treyaow rw ante ral le! gouge ws Peat i hel i he to show eos tea 10: For anergy zara pues te aon sped few ay mer ha eomtonpsraueBefore Operation Before operating the Oil Cooling Unit, check the folowing ems: Operating environment {+ Check he atmosphere or any factor (dtl mis hgh temperature, hgh humid, te) tet may adversely act ne unt {+ Chork ne unt not stale in explosive atmosphere that may cause eolton, fle een or leak nlaable 933). {The operating ange sine, Make sure thatthe parting condone te win the follwing range. (Nees Unt epratod oto ices may be actuated, ofthe sen te may be shortened) Room temperature (°C) (041 Coating Unit inet ol era Installation + Crack nt hs ben securely fastenes th os odo obs {crc or any obstacle that ck ise exaust fe. {Boot tan sacle win S00 mm om he a lakeeahast pen) Oil piping + Check he pp leak {Chechen apropate quanto ii led inthe tn (ever un the pup without Other, he of pump maybe damages) 1 Check f the main machine ol piping i ot locked (uly dosed, the unis operated wt he main machine ol ping blocked (uly ‘ose neo temperate es, couslg an alr) + Check tne pressure los is within the speed range. (Refer to "Procautons for istaitin’on page C3) + Checkifthe main maceine a piping ceupoed wih a How ent {Toprtect ine mainmachine, ks recommended te meount a flow Sth) Applicable oil + The 08 Casing Unt sanded for luorcaton a and yale (rina. (Os that elon to iss 3 pale and ls 4 fetsleur emg Cat sangorous aubvancos prc he Fe Senfce Lavan coveted to aclraton No, under ‘Bexeloum Pesos Gerosvenes to Copper Copper Sup Test IS 2513) sd be pluon cores ef NAS Clas 10) “rate sa) cannot sed er sun Flame-esrtanhyerale al (hosphori este /clerinats hydrocarbon wt + eal WO, OW emulsion yp ‘ater and water-soluble iss eters Z\caution Ccuting ot (us) again of (8) Fuels keosene, gasoline, et) ‘efareaparatng the Ol Cooling Unt, be sure to ead tvoogh his nstuetion manual and ndersiand te conten of hs manual 6 Electric wiring + Checkibe cable size ge than he spec si, Rte to “Wing proceaur”on page (2.3) + Check te ground able is secret connected + pe roto uee a commer power up Using an rere power uply may eet fn bunt + check be power suo votage sw te alin ge: Fed voage 10% + check cet rhe le provded exclave or each Calg Unt For customers who use a model on which a pump is not mounted «+ Forthe pump pepared by a custome, tie rocomende ober theo pun Bow ate andthe extemal poss oss ent dscharge de and sun se soon te spcteaten at on page {23} of he nateton mae + cence operation signal ofthe pump oe sonal contactonpage (2) afte nscion man + Foethe power swply, be suet cbserve the order of pump ON an OILCON ON. {Use the pup consying wih the thermal ela sting the curent vat of tho PUMP inal bck ference cennecton of he ext ouput 14Part Names and Functions Compressor After 2) | condenser orci emer (ecm fn o onan Ce condnee) ieee ectone (4) | expansion valve 413) | Transformer Tiara (9 | hotom c70 omy (0) | esoporatcr | Otmne (0) | Retetvave (0) | Rutberhoce ——_|syapgteattntr mines cnton atte aHanding Operation, Ne. Name Description (@)_| Power lamp (Green) 12) | Operation mode indicator Operation modedata| number cispiay (4) | bata csplay (6) | [SELECT (eatoaton) Key ‘ely caer pain mode NORNALSETTING) oe daa monberrenty (@) | [DOWN Koy (7) | (UP) key i orcs mera by ane {(@)_| [ENTER (recistration) Key {)_| Timer mode lamp (Green) (10) | Alarm lamp (Rea) on CD (11) | warning lamp (Green) ‘Sins opaaion sg) eemteet ins eas ware, ne a mo th 16Cees ‘The control panel provides the fllowing seven operation modes ‘Among these seven modes, only four modes are avaiable fer normal operations. Incther modes, the Oi Cooling Unit may mafunction depending on operation Before using each mode, please understand tne description on each mode. =a as Raa | ate So eT en 7 | wiernee els crea ft Para “WONTOR ire é ‘Mode changing operation Normally, the [2] key is used to shif between individual modes. For spacial modes, you can change the mode by pressing several keys simultaneously fr five seconds. Koop prasng tase Keys sutaneusiy — _ He, eae [cpus | sme setng| | L. =F _I, ered A\caution TH The factory setting isthe “Operation look" mode. To start operation, cancel the operation lock made. (See pape (18},) 1 wih tn standard mado tho inital operating condition are as flows ‘Operation mode: 3 (Room temperature tuning, Inlet ol temperature conto ‘Temperature diferenoe: 0.0 (K) 1” Botore ‘peationCc 8 hecking Initial Operating Conditions Turn ON the power supply for the Oil faut (Check the Indletion on the conto panel {compressor runs), Is “U1” displayed on the control panel? (L41, L2 and L3). itmeans reverse-phase connection. Exchange two phases out of three phases aa “1: You hear tik sound ater power-ON, while the electronic ‘expansion valve i under intial setup, This does not mean a “2: For ial sotup ofthe electronic expansion vale an the ‘microprocessor, the Oil Cooling Unt takes 60 seconds. ‘ter the intial setup, cooling operation stars (he is the “Operation lock” mode selected? (Caneel the operation lock mode. ‘The DAIKIN factory seting i the “Operation lock” mode. Unit starts operation +The “Operation lock made locks the Of Cooling Unit and sdeabiesany key ‘operation other than ‘operation lock cance ‘Operation lock mode oop pressing these keys simuitanoously “or five secones 7 [a youteop pressing be [¥] aa [4] koe eh. rth seaaree sO Casing Normal mode Check the initial operating conditions. ‘Check the currant operation settings onthe control panel dsplay. With the standard model, the factory setting of the operation mode is "3" (Room tempers temperature control, and the temperature difference is “0.0 (K)” (With non-standard mo« be lfferent from the above.) a) @ GERI] (1) Operation mode display: Displays the operation mode. EE (2) Data display: Displays the target temperature setting, re tuning, Inlet oil tho factory settings may Changing operation settings Holding eonstant oll temperature — Tuning ol temperature to roam temperature (or machine temperature) Coating oat constant capacty(%) —Checking Initial Operating Conditions The Oil Cooling Unit operation seting provides the fllowing meds Copeinetes | epeaes Commelaeett | atrenonpae) | Setegranae | Hoiaing constant ol fas ere t— Inetoltersentre | «O20 | SOwsDDC) temperature oe ate ottnpaat's pz) | sovsa0ra) enn rt aa faa ea | sowsno¢s) Tuning ol temperate to | Tug roomie — le ohenerre wan | aman weomtemperanre(a | terete pe ersate's se2y | sanaee0 ‘machine temperature) | Reset learn’? sea) | sanaeeo eee naa te el rt | _— wat ot erperaie ser aswosK f Shain teens tenpeose Tepes TT scoters oe2y | asmos0) Cooing akatconsint | Same a ry ere 922) [ow 1000 ‘capacity (%) ‘ceramic ‘agers cona,y ewe Sacer ) ‘The oil cooling system of the Oil Cooling Unit is ae shown below, [Serie at etna Epos aie ‘Description on the refigerating cycle Ta nse con and conden the ih teres, Highest Osos! he anges “he conse poss ore i recs composed on 20th Ne rage an ny ole ante he conn (pia higenperve ng res ue ‘he roses rauargachrer ovis ohh ong ih rece obon retry nano io lsenpere esr tages meso Before Operation, ‘The evapo vpanes helo oproe,ewareese lucas rise au ihe sive arg methane by rg hea om hw lib ect ec). ‘Byes meshes cons col enya ey aurng how al oh tnpusheshghrssie gets be devin he sade ony). 19Holding Constant Oil Temperature Te hold a constant ol temperature, the following two types of operation settings are avaiable. ((Controting ata.constant temperature) mammmmta> ("Operation mode: 0} (controling ESMENCEMMEOSIEMESSEIMS 2t a constant temperature ) => | Operation mode: 1) ‘ute oi terperature contort Operation mode: 1 EERE rik al tempsraare Soil ‘Retna oi emparatire conto? 2 peraton mode! 0 Operon mos’ a "1: Only for TO50-070. Fg 2: Optional functon using optional pats. See page ($5), i Setting procedure Operation | [Operation | medeindatr| | mace dply 1. Select the operation setting mode. + Go tothe operation setting mode with tho [=] key. ‘See "Mode changing operation’ cn ral , + The “SETTING' lamp on the operation mode Insicator lights The urea ein te ly ks 2. Change the operation mode. ‘hea tha numba onthe operation mode dsray i Blinking cehange the number to "0" or "1" with the [=) or [4] key. Factory seting (With non-standard 3. After changing the number, press the [.] trodes, the settogs maybe erent key to register it tram he above) ‘Afi the ruber is registred the umber onthe data ‘depiay ble, “The number on the eperaton mode dsplay remains i 4, Change the temperature setting. tatveuatoecanrodal pase wine Le] er] os Pee oa 5. After changing the set value, press the [_'] key to register it. After the temperature eating is registered, the number on the operation mode cisplay Binks, 6. Return to the normal mode. svaTie) «ress the [5] key tre times to return othe noma Out ol temperate, mode ied estes ‘See “Mode changing operation’ on page (2). eee + The NORMAL lamp onthe operation mode incisor ighTuning Oil Temperature to Room Temps erature (or Machine Temperature) To tune the oil temperature to the room temperature (or machine temperature), the folowing four types of operation setings are avaiable. [ranna © [Tuning o Ei ae ) sauna (Operation mode: 4) (in AAAS 1 LASTAMMATMT |} mama (_ Oreratonmoce:s fluning ‘oC } emi ( Operation mode: 8} strony rT080-079 With the above operation settings, the Oil Cooling Unit controls the ol temperature so as to Kogp the difference between the room or machine temperature (reference temperature) ane the ol temperature (contro target) ata constant value as the user specified, according to. change inthe room or machine temperature. The temperature ciference setting range is -2.9 10 +9.9(K). Sea dks tion] [Operation mode display Factoy seling (Win nonstandard models, the settings may be diferent from the above.) POWER’ EO eo MODE. DATA Example) ‘Out ol temperature, Room temperature turing control (Temperature aiference seting: 00°C) 4.Select the operation setting mode. + Goto th opraton sting mode wth [5 a. ‘See "Mode changing operation’ on page (7). «The ‘SETTING’ lamp on the operation mode ndetor ight. 2.Change the operation modo. \When the number on the operation mode display is blinking, change the number to"3""4"°5" or 6° withthe L¥] or [A} key. 3.After changing the number, press the |) key to register it. ‘tothe number is ogistred, the rumber on he data iopay bik. 4.Change the set value. ‘When the number on the data csplay Is binking, chango the set value toa desired temperature cference relative to tho room (nacine)amperatre wih be (5) r [5] he. 5.After changing the set value, press the |_| key to register it. ‘Ater the temperature setting is registered, the number on the operation mode display blinks, 6.Return to the normal mode. « Press the [2] key three times, to retum to the normal ‘mode. Ses "Mode changing operation” on page (7). +The NORMAL" lamp on the operation mode nciator lights 2 Handing ca coetiCooling Oil at Constant Capacity (%) Cooling ol at EESISERECeCICCS) | Rammer { Operation mode: 9 \witn the above operation seting, the Oil Cooling Unit executes cooling operation according othe specified capacity command (%), ‘Gil temperature contol is aisabie. ‘The capacity setting range 's Oto 100%. Shon caymty tet" ne cmrossr slop, he pp aol fan ae rr) season oy (aun aha an sat mE amazes obo he abo audi awa Bee Operation | [Operation | [Data ser 4. Select the operation setting mode. cesta es eee) + Go to the operation setting mode with the fs} key. See “Mode changing operation” on page C2), + The "SETTING" lamp on the operation mode indicator lights. 2.Change the operation mode. When the number on the aperation mode display s blinking, Ly) or La] ke. change the number to "9" with the Le q se Factory setting 3.After changing the number, press the |_)] {Wit nonstandard moda th stings key to register may be diferent rom the above.) ‘Ata the numbers registered, the number onthe dat display bn. ih optaon ode ay romain 4.Change the set valu ‘OPOWER ee \When the numer on the data display is binking, change the Bo set value toa desied capacity wth the [or key. Ena 6.After changing the set value, press the [_!) key to register it. ‘Ate the temperature setting is registered, tho number on the operation mode display Binks. Themen on edt sey reine 6.Return to the normal mode, + Press th [3] key he ines, oun othe nal exam oe peti cect designation See Mode changing operation’ on page (2). {Copel sotng 1008) «The ‘NORMAL: lamp on tha operation mode indeator Tons 2Monitor Items ‘When the “Monitor mode" is selected, the following items can be chacked. Te Descipion cc 0 | Machine temperature Thi “1 + oustot of temperature 1 or retuned ol tonperature™2 [THz] onyeram.70 =z opt wnnsor tens |_“Y Room tempera 773) ~ [ot Ito temperate Th 4 Fears 1 RR mi ‘AT (Thah2) ~ 4 Capacity eonmand value (a) sompressor inverter rotation speed (p5) Power consumption (RW)" 3 ‘Siatus of expansion DIN (third digi/DOUT (second digh) 2 “Is Ni.0,4, 24rd eae atari dele ih ach hana, When eet eri el corde ea, £89" delay (irs Sersnsny re becca) 1. Select the monitor mode. ‘+ Goto the monitor mode withthe [=] key ‘See “Mode changing operation’ on page (1). ‘paaten | [Baa nando] [Baia aonny —] 2. Monitor the current status. value wit tho key. When the data number is changed, the temperature 3, Return to the normal mode. ‘See "Mode changing operation’ on gage (12) currently detected with the thermistor and inpuoutput values simultaneously appear on the data display ie amet 20 open onan arpaeon Pat xn. ‘+ The "MONITOR" lamg on the operation mode indicator iohts ‘Change the value on the deta number cisplay toa desired «rats tn [3] kay votes rtm te nel mode, ‘+ The "NORMAL' lamp on the operation mode indcstorights er oo 2%imer Operation With the “ON timer, the 0 Cooling Unit can be started after elapse of a desired time This mode can be used! to warm up the main machine ‘The oparation start ime setting range is 0 to 989 hours (in one hour steps}. * nett nr made asl top he manpower ily ON ee eed JOperstionmods ] [Bata dis 41.Select the timer mode. [insleator i + Go to tho timor mode with the [=] key. ‘Soe Mode changing operation” on page (1). «The “TIMER SET lamp on the operation mode indicator lights. 2.Specify an operation start time. ge the value on the data splay toa desired value with the LY) or La key ‘The Unit of set value is h"(hour) 3.Set up the timer. + Press the [1] key to rogister the timer setting. + When the tmar is activated, the Oil Cooling Units halted. ha "PME lamp (ea LED} ks gop the main power supply ON, Handing 4‘Yu can adattonally set up the folowing functions by stting the parameters ofthe Oil Cooling Unit. Additional setting functions DAuto-uning: Automatcaly sets up the parameters appropriately forthe system", ME pope (4) 1 Temperature range warring: Actates wring cutpt wen ol longeaie exceed preset lenperaue range. RB page (2) Alarmiwarning output logic: Outputs signal from Oil Cooling Unit to main machine AAA page (2) 'O Communication wih main machine: Enables communication with main machine when optional boards mounted (see page (2). Parameter list ‘The parameters that must bo specified for individual addtional setting functions are sted below: Ta a cama) na sean | etme | ya | | Mee | rants S we [Prat aa va | | oe sso | note 7p]. © root | Oatsteenranesesee og | wa | ea | vo a on ous (20 © 008 or | we | 20 o ° 7006 | Connigineporiwaesarny | wo | + Toei vale eo oot | Comipnitrinaea) [+ | sea] 0 ae ® 008 | eae xmnenisny | 1 | sea | a0] | soe ‘nama ° rem | comiomitirenceatey | + | wa | 00 erin @ 10% Marea a 20 | me [ 20 a nora | waneg swings?’ | “eo | wae | eo 2 cov | Hea seta «ase 2 015 | Wonca ning saza | “oe [wow [00 eaeenee) © ro | Wanna et ¢ [ws [a T| 3 ra | Waring sting eioe | 00 | oa | 00 2 116 | Waringsting snd | 00] ena | 00 25 HenParameter setting procedure ‘You can set the parameter that enables the addtional setting functions of the Oil Cooling Unit For description ofthe aduitional setting functions and parameter list, refer to page (26. eee [operation | [ata number | [Data display | mode indicator} | spay 7 POWER eres ca cos a ees) Tut onsing OT rel DATA, ‘ALARM 8 WARNING) ea 26 4.Soloct the parameter setting mode. «Goto the pararlar sling mode by essing [5] fey or ve sound See"ode changing operation'onpago (2 + The ‘SETTING lamp onthe operation mde neater tov Sic commetersa 2,Select a parameter number. + Change the parameter number to @ desired number with tne [= or [4] key + After the selected parameter number is cisplayed for ‘approx, 0.5 seconds on the data display, the set value appears. 3.Register the parameter number. + Press the L] key o easter the parameter number, + Alor the number i registered, tho value on the data display bins, 4.Change the set value. \When the value on tho data dsplay is blinking, change the sot value withthe [=] ot [4) key 5.Atter changing the set value, press the |!) key to register it. ‘Altos the set values registered, the value onthe date Aisplay romain it "Pn one dt bo te 6. Return to the normal mode. + Protein [] ky, ort the oma made See Mode changing operation on page C2 « The ‘NORMAL: lamp onthe peaton mode inal Iie } | | tSetting Additional Function- “temperature range warning” 1 Outine of the neon + Asan acsttonaluretion ofthe Ol Ceotng Unit, you can se up the “Temperature range warning” function ‘This function allows you to specity @ desired temperature range within the Oil Cooling Unit operating range. When the contol temperature exceeds the preset range, the unit informs you ofthe “Temperature range waming’ condition. + The “Temperature range warming" function provides t {allowing stings: 1), Extemal output (20W relay output ON or OFF}: “Tums ONIOFF the contac! (66,67) of he signal terminal Bock (See the output agic on page (23,) 2), Compressor forced stop - Warring: ‘Stops the compressor (Inelcaton: 1 to SE) \Wamning status wil be automatically eset when preset warning reset temperature is reached, ‘Stops the compressor. (neiation: FH) {See “Alarm and waming output logic’ on page ("5).) “The waming eset setting is inactive, (When the power suprly 6 fumed ON again, the compressor restarts operation.) 3) Alarm stop — “Tye aoe) 2) and) can contin Parameter setting ‘To enable this function, set the corresponding parameters. You can specify up to five waming conditions with the folowing five groups cof parameters. Group a: fomperature range warning condition setting” lomperture range war opraton seg) Temperature range warning temperature setting” (Fixed temperature) snag ea “Temperature range warning ese temperate High ol temperature setting By | eed tanroratre 012 | nota (ay | L2Y of temperature Group 8: (ay | Lev of temperature (Temperature difference) poral anes 6 | Conyers terres nore | 017 (6) | Reserve oie | note ~ Forenponie aa ‘rate 0 ae soma yee) pes we sala ua. Newer sy corners ol Nese pes ae sa me smtoec eed Application of temperature range warning 2 {A When the inet of temperature [Th (oroutet ot | o]].1@.P temperature Ts 8°C orion, te compressor | 45] stops. Waning) eomeresee 4 (2) When the inlet ot temperature [Th] (or outlet ol cma Lb temperature 772) is 35°C o higher, the compressor iene Stops (FH alam), end the SW relay ouput turns ON cm" a ororr 25|— |_| |) wen the int ot tomperature Th) (route so temperature (Th2)is atleast 5°C lowe han the room 20-1 Or temperature M3] or machine temperature [Th]. he is Or, 30M relay output turns ON oF OFF L | |] | when te init ot temperature (Tha (or ott ot We Coe temperature [Tr2) is atleast 5°C higher than the oom 3 - temperature 3] (rmachine temperature [Th the | SS relay ouput tus ON or OFF, 20-25 80 | 40 a6 60 I 0) 5 tottanprnse hor ouet topes TZ 51 Can Unt parang ange [Dh weet orn sts g 2 2a Description on parameter settings (Group A) ssw: cwpe eax @})odecmphsotatnetarastic egy wnmyit | Inths section, stthe folowing parameters by using twee dots (ist, second and thi digs) of each paramelr on the conto panel cata epi «= "Tempersture range warning corkition setting” (Use the second and tid digits.) ‘+ "Temperature range warning eparation setting” (Use the fist digit) Inetottenperatue ha) | 4 (1) | n010. < Fed value 6 jWaming 2 i outet temperate re] 2 “Temperature range warning condition setting “Thrdagt | Soconddot | mtg ermal ouput (Rely 30" output. ON) [Waring Exel ouput (Ray 30 ouput ON | Exerel ovput (Ray 37 ouput ON) 1 nietod temperature tna) | 4 (2) | poz 2 Fined value 5 [FH alarm 4 lout otemparture ra] 2 [FH alarm + Extomal output (Rely 30° output: ON) [5 [External output (Rely 40" ouput: ON) 7 Room eaves} | 3 |Ouitetenpertre m2] 2 ast) | () | rove Waring 2| Iscine weer (Tt) | 1 [-etotonporae (th) | peeemnay eatuel] | * laming+ Exemal oupa (Rey ouput on | 3 | | z [External output (Rely 20° output: ON) 1 t : lnetotterecrtwo as} | 4 | Roomtenporave ths] | 3 ono man | 008 SH alarm ap =| lower perature) 2 [vache wnpornve || 4 comes eauel™l] * |Fitalarm + extemal ouput (Rely ouput ON) | 6 * Example of parameter setings Example of parameter sottings (for temperature range waming: See page @7}.) (i) | When the inlet ol tomperature [Th (or out ol temperature [Tha)is 15°C orlower, the compressor | pig | 482 stops. (Waring) (262) (a) | When te inlet a tomperature [Th] (or out ol temperature [Tha] is 35°C or higher, the compressor | yyy | 455 ‘ops alan, and to 300 tla ouput uns ON or OFF (258) (@ | When eit ol enporatue Thor cut ol temperate Thais afta SC loverihan he oom | yguy | SAT tomporature [Tha] or machin tomgerature (Tn) the SOW relay ouput urs ON or OFF way | | a | When to net ol omperaue Th out ol teperaure THz) teas S°C Nahar an hasoar | yyy f OT || temperature [Tha (or machine tomgerature Tn} the SOW relay cut ums ON o¢ OFF en] | |Description on parameter settings (Group B) In this section, et the following parameters by using tree digits (st and second gis, end frst decimal place) of each parameter the control panel data display. + Temperature range warning temperature setting’ (Use th fst and second digs.) ‘Temperature range waming reset temperature setting” (Use the fist decimal place. Active only when "Warning" has been set) Tne ‘Temperature range warning feset temperature Joes see saree eee (Temperature difference for automatic reset) Second digit First digit First decimal place [ron @ [n013 — 010 60-0) 1109) @ [nos | @ [not | ee) WARNING oe sa Ca Nora an OG “Example of parameter setings Ca iets ms ‘ona rse (eer any nomer ho 0 0 Example of parameter settings (for temperature range warning: See page 27).) stops. Warming) no 152” [When init ol temperature [Ths] becomes 17°C, the warning status willbe automaticaly reset) | When the inlet ol temperature [Th] (or outlet ol temperature [Th2} is 15°C or lower, the compressor a stops (FH alarm), ana the SOW relay output turns ON or OFF, nars | 350 izeaween (orouleolterpeaue [TZ)i6 35°C or Nate he conproner | Tenn nt tomperatu [4] (route of operat Ta) aot 6 ve thn te rom | Ionporaure 0] or ease lope Toth, he SO ey cup ture ON or OPE (| [erin tee ne monte tne ee Cg eit |" 54 ~ | When the inlet ol temperature [Th4] (or outiet ol temperature [Th] is at least 5°C higher than the room {q) | temperature [Th] (or mactine temperature [Tht), the SOW relay output turns ON or OFF. pra aleee | (upmteme ete eon teat i rotten ees Cas enna ss te J "1 Winer ano wang es anger) 16 ampere ange wring pare) =2 {Tangent rage vain impeane) 4 (Terperaerange nerng eal ampere) = 24 For Temperature Control Improvement - “Auto-tuning mode” Outline ofthe function Depending on the system of he main machine, probloms of unstable temperature control” or “slow response in temperature Control’ may be raised In such cases, t's possible thet the temperature control gain" Por! setting isnot suitable fr the system. ‘Temperature contol gain: Coafiient to determine a control value according to deviation (temperature ciference) Propodional gain EeIntogral gain In such cases, you can improve the temperature contol performance by using the “Autoruning mode” that provides more sultable gain settings, ‘When temperature conto is unstable SRST Eye) Improved temperature controt 7 Deion (0) ‘When temperature contra response is So jung wpe: sr) Bein 0) a Functions ‘The auto-tuning mode sutomaticaly wntos calculated values of __| temperature contol gain (P and ) nto spected parameters. : oS il gan calulatoncoefcient (Response cooficient) |< nia vaue: 20 71008 | Temperature conta gan P (for lon deviation) Caeuate mpersturo conte! gan F 7007 | Temperature contra gain flow deviation) + t — catultes temperature conte gain on [a Fey soe cts soreness perature conta gain P fr high deviation) ‘R009 | Temperature contol gan | (6rhigh deviation) © Outine of operation “The auto-tuning mode executes the following steps. ‘Chack the Ol Cooling Uni status in each step, ae (onsen ei Sr han 8) iho en0 Checking ning intone (cpnrton te Ser Sana aoe - " ‘an Operton si et person orang es putas cpren rinse 1% ‘eeesi Operon te sen omatontr clara etal s | laforetc opr rnd 107% 1 : eps sa ton one ‘ep “nos. recone Sa Rede 30 ogOperation flow Bl hye sana ot secede 2 Step: 0 (Checking tuning conditions) = ]eancet —— ERNIE Fa A t 3 ~~ e 8, Stop 4 (Operation for stbilng nt sttus) cancel (open tt Ae es 4. Step: 2 (Operation far caleting contol target dat) et To 5. Step: 3 (Calculation of temperature contol gain P and | ‘tom cllectd dala, and wring gain no each parameter) [ca]omeet (Cpmatonatcs soy Sp Norma 8. Completion of auto-tuning ig) sr gt aer [Note] 4, When starting auto-tuning, make eure thatthe oll tamporatur Is nearly equal tothe room temperature (in stable condition). Leave tne main machine under no load (stopped), To complete the aulo tuning correct, start the auto tuning after the powor supply o OILCON Is tumed ON more than 5 minutes. 2, Ifthe remote signal turns OFF of an alarm is activated during execution of auto-tuning, an error occurs (auto-tuning cannot be executed), and the cortesponding error message appear. Ta cancel the eror, pres the [E9} key. (The unt returns o the normal mode.) Check the ramate signal, or examine the cause of the alam, Afr taking a corrective action, execute auto-tuning again 3, Before starting auto-tuning, select an operation made to determine the control target thermistor. (Select any operation mode: ther than “| ‘Operation mode 0, 3 or 4 Init ol temperature thermistor ‘Operation mode 1, § or 6 = Outet oll temperature thermistor ‘Then, set Parameter [N00] by referring to [Note] 4. Below. 4. InStep 2, the machine may be over.cooled, To suppress machine over-caoling, specty an auto-tuning end concion in Parameter [n004}. Parameter [n004] Outlet oll temperature decrease (Auto-tuning ond condition) ‘Setting range: 0.0 to 10.0°C, Initial value: 8.0°C When the eu ol temperature deoceases by the temperature specie inthis parameter, auto-tuning (data collection) ends. if the specified temperature range is too small, temperature control gan may not be carecty calculate. You should set this parameter to the maximum value in the range where i does not cause damage tothe machine ‘5. To calculate more suitable temperature contol gain based on the data collected in Step 3, you must specity a response coaficient in Parameter [A005]. (Thyough response coeficient adjustment, you can select whether to place importance on stably or response speed.) Parameter [9005] P and | gain calculation coefficient (Response coetficient) Sotting range: 0.4 t0 10.0, Initial value: 2.0 Setting a smalier value improves stabity. Setting larger value improves response speed 1 espace a (vey 8, Depending on the condition ofthe control target (machine), the unit may not calculate sutable temperature control gan in a Single auto-tuning operation. You shuld execute auto-tuning two or three times to average the calculated values, or use the value that most frequently appears (except for an extreme value) To caleviate a more sultable temperature control gain, you may change Parameter [n006] (se [Note] 5. above}. 7. The temperature canto wil not be stabilzed when the load changes abruptly (ransientporiod), aAlarm/Warning Output Logic ‘The Oil Cooling Unit can output an operation status signal tothe main machine through witng tothe signal terminal block and parameter setup, 4. Connect the required signal cable tothe signal terminal block (For the conecting mathad, rer to “Connection of external output contact” on page (3) 2 Set Parameter [n001] 001: Alarm/warning output log (Fist cig). Seting g a 112169: Sam operation as with 7) | Contact | Normal” [Powerfallure] Alarm | Normal [Powerfailure| Alarm [sos ON OFF OFF OFF OFF ON Se | oe | or ON ON ow “ON OFF Waring output | 66-67 | on | OFF OFF ‘OFF orF | ON Frat di pees drm opal epeGOT, oR) ca waving ofp oe SET oe Sal eral ‘Secon Spates DOU eon ouotlge (Oplonacmurcatonegasen bn ene Alarm Settings for Optional Protection Devices (Installed by User) ‘The Oil Cooling Unit can activate an alarm by receiving an output signal from optional protection devices (eg. fow switch, level switch) When using OP terminals [12] and [13]: 4. Connect the signal cable ofthe optional protection device to terminals [12] and [13] on the Ot Cooling Unit signal terminal block. (See “Outine of electrical equipment box’ on page (2).) 2. SetParameter 002) “0” OP terminalis not used. (Factory setting) +" When OP contac turns OFF, Alarm Level 1 is activated. "2" When OP contact turns OFF, Alarm Level 2is activated. 3 When cortcis not ON sha 30 sence pump cpa st, lana Laval stat Gan flow ach used [CAUTION] The protection function cannot be activated simply by connecting the protection device to the OP terminals Bo sure to set this parameter, When using OP 2 terminal [CN2]: 1 Connect the signal cable ofthe optional protection device to [CN2] onthe Oi Coating Unit conta boar (See “Outine of electrical equipment box" on page (23, 2. Set Paramotr [003 "0" OP2 terminalis not used. (Factory setting) + When OP2 contact tums OFF, Alarm Levels activated “2° When OP2 contact urns OFF, Alarm Leva 21s activated [CAUTION] The protection function cannot be activated simply by connecting the protection device to the OP torminals. Bo eure to set thie parameter. Haneing Useful Functionsational Pats ‘unctions Optional Parts Machine temperature tuning control \When the following optional ats are mounted tothe main machine, the Oil Cooling Unit can perform conto! by detecting the machine lemparstire Optional Parts 5 Lead wire Name | Type Tength Lom) Application installed by user) TAKZI-OP KS em | ARZIOPKIO_| (Wom) AKZI-OP 15 m | AKZ1-OP-A5 ém) atopao | (10m) 3 Mounting procedure bic Uni Connect the bar-lype terminal plug [90] and [21] ofthe X2M terminal lock inte electrical equipment box. (No polaty) (See “Ouitine of electrical equipment box” on page C53.) [iiainmacting] For AKZ1-OPAL WH Feauatceog ote, Part 539, For AKZ1-OP-A Formachine temperature tuning contol mbodded inmacrine body) t Kz series For machine temperate tiring + cone (ataches to Va machine body surface) Characensien a hemistor Resstance Ras (sistance at 25°C) = 20 KW, Tolerance: 13% (emporature equivalent: 204°C) ZXcAUTION | | ihe sensors araaty fexposed to win, detoted ‘erperetre may uct, Be sro ome neatoneiaton measures by ‘opkying ty, ‘wan sing a sensor of iho sensor athe nay tothe boo ofthe detncton ageOptional Parts Le ee ce) \When the folowing optional parts ere mounted tothe oll piping (return ol piping) of the main machine, the Oil Caoing Unit can Perform contral by detecting he returned ol temperature, Optional parts J 7 on | rene ncteter | coment not re L avers | em L s1:21798/ | For retumed of 2 —2/ | temperate conta | airs series + et (Mounted to main AKZ1-OP-Y10 (10 m) teed neo machine oil piping) (Charactoristics of thermistor: Resistance R25 (resistance at 25°C) = 20 KN, Tolerancey 12% (Temperature equivalent; 10.4°0) Mounting procedure Oi Coaing Unt] Substitute the Bue connector (XH) ofthe above prt for the ue connector [CN‘1] of the oul ol emperatre thermistor inthe ‘lectrical equipment box.(only for T60,-070) (See “Outine of electrical equipment box’ on page (2).) (iain machine For AKZ1-0P.Y i. == exerneren oon ptonal Pars ational FunctionsOptional Parts ere aC ‘when this optional board is mounted tothe Oil Caaling Unit to connect this uit to the main machine 4. You can change the operation mode and operation setting from the main machine. 2. You can read the Ol! Cooling Unit alarm code and temperature data (machine temperature, room temperature, inte oil temperature, outlet ol temperature, temperature difference between inlet and outlet, and inverter frequency data) from ‘he main machine Optional parts Communication Type ee ‘Compatible model seta cmmuneston | AKZ9.0P-C8 ssreetwatal | axz161,akz521,akzA31 iy Mounting procedure (eze-oP-c3} ° \o Siipeaiaa we) Sy (.8U0, dpm orm comes.Maintenance/Inspection Pees deen) Oil potion causes a fault or shortened service ife of he pup, Use thorough eauton about of polation to mainain the poksion degree a NASTO or tower evel ‘Keep 2 normal cl tval inthe ol tank (Between the yellow line and ed neo hea eve gauge) Make sure thatthe ol des not contain ar bubbes + Clean inside of the oltark pecs {Moke sure that the main machine ol piping s not blocked (uly closed) Make sure thatthe al piping has no ol ek Make sure thatthe poner supp vltage is within he folowing range: Fixed voltage 10% 4+ Moke sue thatthe compressor, an and ol ump do not abnormally sound during operation + Check whetner the sheath of te OILGON power lead is nat beoken. Periodic maintenance/inspection ‘Suction strainer ‘+ Clean the suction strainer every six months to prevent the pump flow rate from being reduced by dust clogging, and to prevent abnormal sound caused by cavitation, Air filter (See page (15}.) NOTE: Wear gloves wien working as the fins ofthe condenser may cause ijury while replacing the aifiter. ‘+ Bo eure towash the ar iter with water at 40°C or lower temperature every two weeks. It the airfiter is clogged with dust, the wind volume reduces, resulting in capacity deterioration. Also, the compressors protection device is acivated, hindering smooth operation. Furthermore, i causes power consumption Increase, ‘+ Operating the un without the air fiter causes a faut. ‘+ To remove the airfiter, hold the bottom ofthe fter with both hands, and push it up while warping It forward [rth air fiter is clogged, the cooling capacity deteriorates, resulting in excess power consumption. Clean the air fiter | periodically to save powor consumption 5 Condenser (See page “).) + Check whether there are any substances inthe condenser by removing the aftr (You donot need o remove the extemal piste). + Ifthe condenser becomes extremely dry, clean wth a brs, air blower, ste. {Whnen elearning he condonser fins, wear gloves. Otherwise, you may be injured by the sharp edges) + However, donot use water o leaning agents for elening. The fan mator or pump motor may cause an earth leakage Exterior + Wipe he exterior surtace ith a dy eth Never splash water over I + To clean tho exterior, do not use a brush, palsh pour, aid, solvent (benzine et.) or hot water. Using such substances causes the paint to peel of. Evaporator (See page('5).) + Perform periodical inspection asthe ol piping becomes blocked (tly closed) because the ol-cooled cols clogged wih dr ‘Th isi of the evaporator cannot be checks! is sealed. Chock te a lvol at th customers piping from the OILCON output (Yu do not need to remove th external lato) Packing of the electric component box + Ifthe packing ofthe electic component box is seriously damaged, consult DAIKIN contact center. f you use the product witht a change, the prolecton situs of IPS4 eannol ba mairained andthe elec component may break down. Po ee ern teas) lout a cover ta the Ol Coating Unit to prevent dust o water from entering inside of the uni ‘Be sute to urn OFF the main power supply. «Be caroll to keep olly dus off the condenser surface of the Oll Cooling Unit 3 antenanes MabtenarceMaintenance Troubleshooting 1), 2) and 3) items. When the Oil Cooling Unit does not work well, first chock the following points. If the problem persists, contact DAIKIN Contact Center with information on the following (For phone/fax number and address of DAIKIN Contact Center, see the back cover.) 1) Machine name (Ful Mode! No.) 2) Manufacture No. (MFG. No.) jee ono ts $3} Conciton of the Ol Cooling Unit (8 closely as possible) When the unit operation seems abnormal although no alarm is activated NOTE: Customers should not perform any repais as itis dangerous. Our service person wil make repairs Cause g “ease neon (ihm POWER amp ent partie) *) Tae rin poor uO oh ove a (L, (2) Saceoece 3 Te comedians depres ris 4) The rerste eared pt 0} 9 OFF see 3) The cas kaon antothaapatentoa ode se ty ig a tar Gomi 5 | Steeatiaationthe anes {The pnp stn pe comecon sto. hasta para tha ps aearouehen | eons 2) The ston sarin cessed Iselin the of t= det ab thot (seepage) 4. Seca fale reste ox ea dchage este pnp fl iets aes, tec a tu theo we Heth 4 | usenet dm tn. se pro 7] Te compressors dapper enperaize oa ge conrene str pint 3 elu snore session ‘hk he compressor ery peer a StCertinorat ono 7 Tis alot peraie pots eve as an scbne hoo ompature 2 rome) "Tha capaoy sng O(a). ‘Gheckifthe compressor normaly operas at Scar timr aon enone oa | mtn pp atone eng here 2) Te er toe 2) ria i acy paar ot Hest oe heck te epoay ite opera Street hea ates 5) The epee stra Sea a ere tra om ke maa pervs ares ogni ‘com enor anough ho comes Spar naenge gee eg pean sa ply te near, ac rpg oth tid ron rt ‘ent te covesgndng wrvarete By W-—ettaoaay paisa ha ENT epee sian ones trate “on OFF te pros sath SW) on ho 38 1 | amasoutopwatan sr) erent om fhot)Canenera sgl eae 1) Tw ten ats conocon ha been pay Sangee The fle Sl espas so Bari nee AS od Sonal operscre ant connate 0) rdisjeupss ave tun eraWhen an alarm activated {An alarm is generated when a defect that disables the continuance of operation is generated in OILCON. ‘To cancel the alarm, turn OFF the power supply nd then tuen it ON again, Alarm list "Corrective action. 7) Resor peor or MEL | aene matoneu nig ts cp ton noe See eigder | Qeaaeiecs etn De taneaertek rer 2) Fan motor-conirol bose ‘Grek the connector insertion an wire Break. Snateeae Teer nea rd [Fst arr [nee on ear 7 rape eg a | Roper oo 7 techerpsitet ron Ute nit te gste ota moe 5 pales nae an oa nett a ‘ose ioe yal a ck els a Dm or shorter ee ee 7) ay erent fion | Got ARN Cem —— 1) Tr nore on a son : | 2 | msn mveneon [3 Tepanaierarisar | Seapets goer ot nro 3) Te eer eaooaed. otto | Caan mea (ee taehannceapec on page 22.) ce | 2 | coms wicyn i pasta, mauve mom 1) The pump is overoaded with ‘Use an operaing Bai that provides 14 ¥ 200 mms vaconky Boars Hecate 7 tau evr sng | Ge oe lg la One waa Sea, | Sek eerueme uma acs sane ov | + | Sezemyeery agen [_ftesamteana™ "| SS pn Seon Se te Se" Toying mare? | paper ne pry no ‘break (Open praca) aa 9 Nee esate te | Recto promo T nasser cs | sora | fgttomncin ceveonrans | ESE So tne | cea te cnn atte teen panaen desea as Saran Te] gga enorens wer] 7th amo oatcrweeanie” | epcpne wppnopwavat ncaa ay ca (Tst0) ‘arr then 65°C. 7 idly owed) Tesh pope oe campo Sa mrt en ner SER SSRs Sorel osc yp tint moro ite | atte a Seance a or | 2 | pisronuenomin |) retin geay | Renaiaeremm acer mga Shecaegcomol cane | erty Setsgca Soran | Hotnmanete ate tcaper be 7 REGRGSEEESSEE | eons acran open acgue neni inopeedin | ‘rhe capacly dec deegaton made dot oe mwcte panes Taste lesbos conta “Ala evel 4 CompessersPump+Fan is top “atm evel 2 Compressor stop i i aes i 5 5 z Tae] RET Deserpton a Cmeccien 1» | mtctownrtee wt —[g rarigreegrnnonon | erst eget te crete ” ‘han 60°C. 4 cee esa et rege ah ead Cnc AKIN ~ Teniiy fe theratelor tat indicates the erin te moni mac espera tetas) woos sump venine “Sry Operon {Mnstcoetmowstuing |? esetowm terete: |") Ee cmon eco wtrcprer mates wo) 2 | Stas ree erates | Ovtu cute ora. Cont T0970) {Thr pee Bro) 2) ainsencrommratas mati SIEECE 3 Cony fosn oe (Geean Bh Socuge Re prton toe) ey oro sn ewer ea Tewomman anal C ani wetgae) and cee he ‘ntnatierpeue norstr | 1) me altnawatae namtr | 3) Hie tine emperor ne [RS ra |” Eee Se oun arb i * 2) Malluncton of outa cil temperoture these: Etta ane Scene = {Boo pooe 82) te chnge me certian mode) to [2 | marecingenar are Teo RTTSES | pecs mel orca morgane wammg | OTe adage — a |e | regnertnmes enarcaecrccecty | cane ingatteetenti 7 conrssnos e te | a | sven cont CPU ‘ite core Fest cr or ripe pe ey Soomrisairees merece ct warm | anton acne sap neous) t TT etivan agE COONS 0 2 | Gasahoringe my Repair he rftigerant a __ | eee 7 1 ewes AT | Sang ny pan he owes Ta tay pe coma oe po uf a | eugermmesn 2 nents ae trot ores Deere vee [cant OMKN Cone co a Tg per vei nder SN yas ae ate power vote ale vote Ta GFF a wr nn FO a rT 1) resign orn cr| ante ere Seber | Paes wort terms roy ete fons Eran te wet ON a OF in ro tee ve | a | bewyatagecocvetegecrain | 2) Uneneston tL hak me cma eee UL en cemectors art eter ean 3) Decrease of the DC votiage of the incraaee beat! | Ow nertensaesingsten it vu neato Sane cma) sn aR tr be oS AS ‘reer sso | Cacia ne oes ornor ‘iis re i Fo Gs Sn HED w]e [eermmmnatceme [momen | Si eee ee mnereoue = res Seeman) eo 17 paar aoa aeons Sementero) iboats eo prac us | sora | Sptanatprtaeton device io Ielsysremetecdecs itis | Chace conson detected wh he var potcon deve sone) especaan beat en Dechae se temperate © frome ndiconeceder | Chektnw wn of he releart emir Cerceraererperoune wmisir |" Smanortgaconecador | Chekthe ning ofthe elvan hero, 40‘When a warning is activated ‘Awarning is ganerated when the status of OILCON is not normal or the oll temperature to be monitored exceeds the setting ‘temperature range. I you continue operation without a change, OILCON may break down. Be sure to take measures. Warning list ‘Gertie rene) 2 | sttatempetcrirenr | Sastre nyt | Ct tinct air 1p | Beneneponuronaure ore jee inp tewerat bemier cero Teper stogpdtn poe Stemesato t 7 Fa esate ig | Bieta atten or jen wingteinn bomier ‘err are Tess soyes pons 7 igor ans ene 2 | Gafewereentae ners | Femail sopesigpang | Chek newer ann "Tagamet nate orate! | © Dee oy abet ao nan 0 et 0 | tanstoan ore ‘eines ars 3 Opciones tn pai pra ae, 2 [ Wrerirsreae rtd? | 4) ty onto engetu ne ceded 2 [Teepenar nga erig SESS SAE | cnt on peetoney ston 3E__ | Teapowne oe warn 2 a | |CE compliance declaration oo Peon oko kee Rca anole EC DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY [01] DAIKIN INDUSTRIES,LTD, [+1 Nishi-hitotsuya, Settsu-shi, Osaka, 566+ 5, Japan 02] Technical Documentation is obtained by the following authorized Authorized representative Sawer Bibus Gmbit Address Lise-Meitner-Ring 13, D-89231 New-Clm, Germany [03] Hereby declares that the machinery described below: Oit Cooling Unit AKZ 9 Series Models: AKZIA9-(B)COA(T), ARZ149-017,020,023,024,026,027,029,0080 ARZ329- (B)C(H)(Te ABZ329-017,020023,024,026,027,029,030 AKZ439- (B)C(HY Ty ARZA39-01 7,020,023,024,026,027,029,030 104] This declaration complies with the provisions of the machinery directive and the regulations transposing it into national law, but the machinery described in this certificate must no be punta sevice nt the machinery into whichis (© be incorporated has been dectared in conformity with the prosasons of the Machinery and tir amendments, Note) this laraion Becomes insole sf echnica! or operational modifications are iniodeeed fscrurer eon [05] Also complies with the provisions of the following European Directives: = EMC Directive 2004/108/EC Relevant information that should be transmitted in response to a reasoned request by the national authorities: by the electronie method or other according to the request. [06] Complies with the provisions of the following harmonised standard = Machinery Directive: EN 378-2:2008 = EMC Directive: EN 61000-6-4:2007 $5011:2007%A2:2007, (group 1, class A) 2005 [07] Niishitorsuy, Serst-shy, Osaka, SH6-8S¥S, Japan On 1. July, 2010 [08] Kenjiro Sucuti Quality Assurance Department Manager Oitydraalic Division, Yodouwa Plant 1 |ABIRRGM) ARAal BLBS25) eb. Lave iIaPRR7SORRESRREA DEE 7 WIE, OCT GSE2I21 AE: 021-64600009 BXAEDAE See, ASSES PURE TATA OHR WHE. 0411-82506369 FER: O411-82508c09 GRE MOR: LTR RAAME LIS RM 20H RIB: 010-65150466/86 HM: 010-65159435 Ewa Se, MRR A RSF S205 HMA MZO07 iE. 020-20398032 PEM, 020-38308030 BASU Seb UEBR AR OS MEAL 206 8 yA — B21 106 Aes eae [Ae So ERAN APRA Fl BRET 2m ESA sieseatina) DH-HPS1001