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Giáo Trình: Hệ Thống Máy Lạnh Công Nghiệp
Giáo Trình: Hệ Thống Máy Lạnh Công Nghiệp
GIO TRNH
H THNG MY LNH CNG NGHIP
NGH: K THUT MY LNH V
IU HA KHNG KH
TRNH : TRUNG CP NGH
GIO TRNH MN HC
H THNG MY LNH CNG NGHIP
(Lu hnh ni b)
BIN SON: Hng Kin
LI GII THIU
Quyn sch ny gii thiu v cc s h thng lnh, s mch in
trong thc t nh kho lnh, b cy; cc phng php lp t vn hnh, bo
dng v sa cha.
Cun sch ny nhm trang b cho sinh vin ngnh k thut my lnh v
iu ha khng kh nhng kin thc, k nng cn thit ng dng trong thc t.
Ngoi ra, quyn sch ny cng rt hu ch cho cc cn b, k thut vin mun
tm hiu v cc h thng lnh trong cng nghip.
Quyn gio trnh ny l s ni tip cho sinh vin hc cc m un trc
nh lnh cn bn, lnh dn dngV l nn tn sinh vin hc tp cc m
un nng cao v thc tp sn xut.
Xin trn trong cm n Qu thy c trong b mn in lnh Trng cao
ng ngh Vit-c Vnh Phc h tr hon thnh c quyn gio trnh
ny.
Cun sch chn chn khng trnh khi nhng thiu st, chng ti mong
nhn c cc kin ng gp ca cc bn c.
Vnh Phc, ngy..thng. nm
Bin son
Hng Kin
MC LC
MC
TRANG
Li gii thiu.........................................................................................................3
Mc lc..................................................................................................................4
M un h thng my lnh cng nghip...............................................................5
Yu cu nh gi hon thnh mn hc..................................................................6
Bi 1: Lp t h thng v thit b kho lnh cng nghip.....................................7
1. c bn v thi cng, chun b trang thit b phc v lp t............................7
2. Lp t cc thit b chnh trong kho lnh........................................................12
3. Lp t cc thit b ph trong kho lnh...........................................................16
4. Ht chn khng - np gas, chy th h thng.................................................21
Bi 2: Lp t h thng lnh my cy............................................................25
1. c bn v thi cng, chun b trang thit b phc v lp t..........................25
2. Lp t cc thit b chnh trong my ..........................................................29
3. Lp t cc thit b ph trong my cy.......................................................33
4. Ht chn khng - np gas, chy th h thng.................................................38
Bi 3: Vn hnh h thng lnh............................................................................42
1. Kim tra h thng lnh....................................................................................42
2. Khi ng h thng.........................................................................................42
3. Mt s thao tc trong qu trnh vn hnh........................................................43
4. Theo di cc thng s k thut........................................................................47
Bi 4. Bo tr - Bo dng h thng lnh............................................................49
1. Kim tra h thng lnh....................................................................................49
2. Bo dng cc thit b chnh...........................................................................50
3. Bo tr - Bo dng cc thit b trong h thng..............................................55
Bi 5: Sa cha h thng lnh.............................................................................57
1. Kim tra xc nh nguyn nhn h hng.........................................................57
2. Kim tra - sa cha cc thit b chnh trong h thng lnh.............................57
3. Kim tra - sa cha cc thit b ph trong h thng lnh................................60
4. Sa cha h thng in...................................................................................62
5. Sa cha h thng nc..................................................................................63
Bi 6: Vn hnh, x l s c trong mt s h thng lnh...................................65
1. Vn hnh h thng lnh c s dng thit b Dixell.........................................65
2. Vn hnh h thng lnh c s dng thit b PLC............................................72
3.Vn hnh x l cc s c trong h thng lnh.................................................81
02
thng lnh my
cy
M23- Bi 3: Vn hnh h
03
thng lnh
M23- Bi 4:Bo tr - Bo
04
dng h thng
lnh
M23- Bi 5: Sa cha h
05
thng lnh
M23- Bi 6: Vn hnh,
06
x l s c trong
mt s h thng
lnh
M23- Bi 7: Kim tra kt
07
thc
hp
Tch
hp
Tch
hp
Tch
hp
thc
hnh
Xng
thc
hnh
Xng
thc
hnh
Xng
thc
hnh
30
20
24
17
30
20
30
12
16
Tch
hp
Xng
thc
hnh
Tch
hp
Xng
thc
hnh
Cng
180
54
111
15
11
1-
Bi 2 : LP T H THNG LNH MY CY
Mc tiu:
- M bi: M 26-02
2.2. Lp t cm ngng t:
Khi lp t thit b ngng t cn lu n vn gii nhit ca thit b, nh
hng c nhit ngng t n xung quanh, kh nng thot mi cht lng v bnh cha
gii phng b mt trao i nhit.
- mi cht lnh sau khi ngng t c th t chy v bnh cha cao p, thit b
ngng t thng c lp t trn cao, trn cc b b tng, cc gi hoc ngay
trn bnh cha thnh 01 cm m ngi ta thng gi l cm condensing unit.
- V tr lp t thit b ngng t cn thong mt cho php d hngvti con
ngi v qu trnh sn xut.
* Dn ngng t bay hi:
Dn ngng t bay hi c t trn cc b b tng ngoi tri. Khi hot ng
nc c th b cun theo gi hoc bn ra t b nc, v th nn t dn xa cc cng
trnh xy dng t nht 1500 mm
Dn ngng t bay hi c trang b van x nc y, van phao t ng cp
nc, thang tro ln nh dn. y b cha nc dc chy kit nc khi v
sinh. u ht bm c li chn rc
Pha trn dn ngng t c cc ca v sinh v thay th cc u phun ca dn
phun nc. chn nc lp trn cng dng zic zc
2.3. Lp t b v cnh khuy:
1.Cch nhit tng b :
STT
1
2
3
4
5
Vat lieu
Va xi mang
Tng gach
Giay dau
Lp cch nhit
Thep tm
Be day
i (mm)
10
110
1
100
5
20
120
2
200
6
He so dan
nhiet
i (W/mK)
0.78
0.23 0.29
0.175
0.018 0.02
45.3
2.Cch nhit nn b :
Vat lieu
Be day
i (mm)
1
2
3
4
5
6
7
8
Thp tm
Lp ct lt mng
Lp b tng ct thp
Lp giy du
Lp cch nhit
Lp hc n dn giy
du
Lp b tng dm
lp lm nn v t
m
56
10 15
60 100
12
100 200
0.1
150 200
He so dan
nhiet
i (W/mK)
45.3
0.19
1.28
0.175
0.018 0.02
0.7
1.28
t ngng cp dch cho dn lnh, my thc hin rt gas v bnh cha v p sut pha
u ht gim xung di gi tr t, r le p sut tc ng dng my. Khi nhit
phng lnh ln cao van in t m, dch vo dn lnh v p sut ht ln cao v vt
gi tr t, r le p sut thp t ng ng mch cho ng c hot ng.
3. Thermostat
Vic bc cch nhit ch c tin hnh sau khi kt thc cng vic th kn h
thng. Cch nhit ng ng thp l styrofor hoc polyurethan. Tu thuc kch thc
ng ng, ng cng ln cch nhit cng dy.
3.4. Lp t h thng nc x bng:
i vi nc ngng t cc dn lnh v cc thit b khc c th s dng ng
PVC, c th bc hoc khng bc cch nhit, tu v tr lp t.
3.4.1. Kho st v tr lp t ng ng thot nc x bng:
Chng ta cn chun b gi v np ng treo cc ng ln trn hoc np
chng vo tng c nh h thng ng ng.
3.4.2. Xc nh di, kch thc ng ng:
Cn c vo bn v thi cng chng ta i xc nh ng knh v di ca ng.
Lu khi xc nh chiu di ng chng ta xc nh d ra khong 2 4 mm d gia
cng v kt ni.
3.4.3 Gia cng ng theo kch thc tnh ton o c:
S dng dao ct hoc l ca ct ng theo chiu di xc nh, lm v sinh
ng ng trnh bi bn lt vo bn trong.
3.4.4.Rp ni ng ng thnh h thng hon chnh:
Kt ni cc ng ct li thnh mt h thng hon chnh theo bn v thi cng,
s dng cc co ni, mi ni ch T, ch Y...
3.4.5. Kim tra bn kn, dc ca ng ng:
Lm kn cc u ca cc ng ng nc v cha li mt u chng ta bm
nc vo v nng p lc ln khong 70 75 PSI, nh du mc nc bm vo v
quan st 24h nu mc nc khng gim th h thng kn cn nu mc nc gim th
phi kim tra v tr x v khc phc li.
3.4.6. Bc cch nhit h thng ti lnh:
Vic bc cch nhit ch c tin hnh sau khi kt thc cng vic th kn h
thng. Cch nhit ng ng dng gen c ng knh ph hp vi ng knh ng,
dng keo P66 dn gen vo ng nc v bn ngoi qun simili ( nu ng nc
ngng i bn ngoi tri khng cn cch nhit).
3.5. Lp t h thng in ng lc - iu khin:
3.5.1. Kim tra t in:
- Kim tra kch thc t, dy in, cc thit b aptomat, CB, rle trung gian,
rle thi gian... xem co y s lng v chng loi.
- Tin hnh khoan v bt cc thit b in vo t.
3.5.2. u dy in vo cc kh c in trong t in v thit b o lng
- u cc kh c in ln cc ry nhm.
- u dy in t cc kh c in v thit b o lng ln cc min.
3.5.3. u ni cc thit b in vo t in
- Da vo s mch ng lc v mch iu khin u ni cc thit b li vi
nhau.
3.5.4. Kim tra ln cui:
Bi 3 :
- M bi: M 26-03
Mc tiu:
- Hiu mc ch v phng php kim tra, vn hnh h thng lnh
- c bn v ghi nht k h thng, bng biu
- S dng thnh tho cc dng c o
- Hiu cu to v vn hnh ca thit b
- Yu ngh, ham thch cng vic. C tnh k lut cao
Ni dung chnh:
1. Kim tra h thng lnh
:
- Kim tra in p ngun khng c sai lch nh mc 5% :
360V < U < 400V
- Kim tra bn ngoi my nn v cc thit b chuyn ng xem c vt g gy
tr ngi s lm vic bnh thng ca thit b khng.
- Kim tra s lng v cht lng du trong my nn. Mc du thng phi
chim 2/3 mt knh quan st. Mc du qu ln v qu b u khng tt.
- Kim tra mc nc trong cc b cha nc, trong thp gii nhit, trong b
dn ngng ng thi kim tra cht lng nc xem c m bo yu cu k thut
khng. Nu khng m bo th phi b b sung nc mi, sch hn.
- Kim tra cc thit b o lng, iu khin v bo v h thng.
- Kim tra h thng in trong t in, m bo trong tnh trng hot ng tt.
- Kim tra tnh trng ng m ca cc van :
+ Cc van thng ng : van x y cc bnh, van np mi cht, van by-pass,
van x kh khng ngng, van thu hi du hoc x b du, van u ho cc h thng,
van x air. Ring van chn ng ht khi dng my thng phi ng v khi khi
ng th m t t.
+ Tt c cc van cn li u trng thi m. c bit lu van u y my
nn, van chn ca cc thit b o lng v bo v phi lun lun m.
+ Cc van iu chnh : Van tit lu t ng, r le nhit, r le p sut vv... Ch
c ngi c trch nhim mi c m v iu chnh.
2. Khi ng h thng:
- Bt Aptomat tng ca t in ng lc, aptomat ca tt c cc thit b ca h
thng cn chy.
- Bt cc cng tc chy cc thit b sang v tr AUTO
- Nht nt START cho h thng hot ng. Khi cc thit b s hot ng
theo mt trnh t nht nh.
- T t m van chn ht ca my nn. Nu m nhanh c th gy ra ngp lng,
mt khc khi m qu ln dng in m t cao s qu dng, khng tt.
- Bt cng tc chy bm, qut gii nhit sang v tr MANUAL gii nhit
thit b ngng t, tip tc ngng lng mi cht cn tch t thit bi v chy v bnh
cha. Thi gian lm mt khong 15 20 pht.
- Ngng chy bm, qut v ng cc van c lp thit b ngng t vi h
thng.
- Tin hnh x kh khng ngng trong thit b ngng t. Quan st p sut thit
b ngng t, khng nn x qu nhiu mi ln. Cn ch d qu trnh lm mt c lu
nh th no th trong kh khng ngng vn ln mt t mi cht lnh. V vy i vi h
thng NH3 kh x phi c a vo b nc nc hp th ht NH 3 ln v kh,
trnh gy nh hng i vi xung quanh .
3.3.2 . H thng c bnh x kh khng ngng:
Qu trnh x kh khng ngng trong trng hp h thng c thit b x kh
khng ngng ch c th tin hnh khi h thng ang hot ng. Tuy nhin hn ch
lu lng mi cht tun hon khi x khi nn tt cp dch dn lnh.
- Cp dch lm lnh bnh x kh khng ngng.
- M thng ng ly kh khng ngng t thit b ngng t n bnh x kh
khng ngng kh khng ngng i vo thit b x kh.
- Sau mt thi gian lm lnh thit b x kh ngng t ht mi cht cn ln,
tin hnh x kh ra ngoi.
3.4. Quy trnh x tuyt cho h thng lnh:
Khi bng bm dn lnh qu nhiu hiu qu lm lnh km do bng to nn lp
cch nhit, ng gi i b tc, lm chy qut gi, lm ngp lng my nn. V vy
phi thng xuyn x bng cho dn lnh.
x bng c 2 phng php: Quan st trc tip trn dn lnh nu thy bng
bm nhiu th tin hnh cng vic x bng, quan st dng in qut dn lnh, nu ln
hn tr s quy nh th thc hin x bng.
C 3 phng thc x bng : Dng in tr, mi cht nng v dng nc
Qu trnh x bng qua 3 giai on :
3.4.1.Rt mi cht dn lnh
Rt kit mi cht trong dn lnh: iu ny rt quan trng, v nu mi cht cn
tn ng nhiu trong dn lnh, khi x bng s bc hi v u ht my nn v ngng
t li thnh lng, khi khi ng my li s gy ra hin tng ngp lng, rt nguy
him.
Rt mi cht cho ti khi p sut trong dn bay hi t chn khng P ck =
600mmHg th c th coi t yu cu. Thi gian x bng c t sn nh r le
thi gian, i vi mi mt h thng nn quan st v t cho ph hp va ht kit
mi cht l c.
3.4.2. X bng
Qu trnh x bng dn lnh din ra trong vng 15 30 pht tu thuc vo tng
thit b c th v phng thc x bng. Trong giai on ny c th quan st thy nc
bng tan chy ra ng thot nc dn lnh.
M bi: M 26-05
Mc tiu:
- Bit phng php kim tra, xc nh h hng trong h thng lnh;
- Bit quan st, phn on, phn tch
- S dng thnh tho cc dng c o kim
- Hiu cu to v vn hnh ca thit b
- Bit tra du, m v lp rp li thit b vo h thng
Ni dung chnh:
1. Kim tra xc nh nguyn nhn h hng:
Trong qu trnh vn hnh v s dng h thng lnh, chng ta bt gp rt nhiu
s c c th xy ra. Phn tch cc triu chng v nm bt c nguyn nhn chng ta
s c bin php hp l nht sa cha.
c s nht k, trao i vi ngi vn hnh ca ca trc, so snh v nh gi
cc s liu vi cc thng s vn hnh thng ngy c th pht hin kp thi c
nhng s c trong h thng c bin php khc phc kp thi.
Quan st, xem xt ton b h thng
Kim tra xem xt cc thit b lin quan n s c
Chn lc ghi chp cc thng tin quan trng lin quan n s c
2. Kim tra - sa cha cc thit b chnh trong h thng lnh:
2.1. Nguyn nhn triu chng cch sa cha my nn:
Bng 5.1: Nguyn nhn triu chng cch sa cha my nn
Nguyn nhn
1.Mt c s c: chy,
tip xc khng tt, khi
ng t chy...
2.Dy ai qu cng
3.Ti qu ln (p sut
pha cao p v h p cao,
dng ln)
4. in th thp
5.C cu c kh bn
trong b hng
6.Ni dy vo mt sai
7.t cu ch, t dy
Triu chng
Khng c tn hiu g
M t ku nhng
khng chy
M t ku nhng
khng chy
Cch sa cha
Thay ng c, thay khi
ng t, sa li ch tip
xc in.
Cn chnh li dy ai
Gim ti cho my nn
C ting ku
C ting ku v rung bt
thng
Khng c phn ng g
Thay th cu ch, u ni
in.
khi n nt cng tc in
t
8.Cc cng tc HP, OP v Khng c phn ng g
OCR ang trong tnh
khi n nt cng tc in
trng hot ng.
t
li dy in.
9. Ni dy vo b iu
khin sai hoc tip im
khng tt.
in qua khi n nt
nhng nh ra th b ngt.
2.2. Nguyn nhn triu chng cch sa cha bnh ngng t - Bnh bay hi:
Bng 5.2: Nguyn nhn triu chng cch sa cha bnh ngng t - Bnh
bay hi
Nguyn nhn
1. Thiu nc gii nhit :
Do bm nh, do tc lc,
do ng nc nh, bm
hng, ng ng bn, tc
vi phun, nc trong b
vi.
2. B mt trao i nhit
b bn, b bm du
3. Lt kh khng ngng
4. Do nhit nc gii
nhit qu cao.
5. Din tch thit b
ngng t khng .
6. Np qu nhiu gas
7. B mt trao i nhit
b bn, b bm du
8. Din tch thit b bay
hi khng .
Triu chng
Bnh ngng nng bt
thng
Cch sa cha
- Kim tra bm v cc
thit b nu h hng th
thay th.
V sinh b mt trao i
nhit.
Tin hnh x kh khng
ngng.
Kim tra thp gii nhit.
V sinh bnh ngng.
Thay th bnh ngng t.
X bt gas.
V sinh b mt trao i
nhit.
Thay th bnh bay hi.
2.3. Nguyn nhn triu chng cch sa cha dn ngng t - Dn bay hi:
Nguyn nhn
1. B mt trao i nhit
b bn, b bm du
2. Lt kh khng ngng
3. Do nhit khng kh
gii nhit qu cao.
4. Din tch thit b
ngng t khng .
5.H qut dn ngng,
qut dn ngng quay
chm.
6. Np qu nhiu gas
Triu chng
Dn ngng nng bt
thng
p sut ngng t cao bt
thng
Dn ngng nng bt
thng
Dn ngng nng bt
thng
Dn ngng nng bt
thng
Cch sa cha
V sinh b mt trao i
nhit.
Tin hnh x kh khng
ngng.
V sinh b mt trao i
nhit, kim tra qut.
V sinh dn ngng.
Thay th dn ngng t.
Thay qut.
Thay t.
X bt gas.
V sinh b mt trao i
nhit.
Thay th bnh bay hi.
Thay qut.
Thay t.
- Lm r nguyn nhn
gy tt.
- Thay th on ng b
mp mo.
- Thay phin lc mi nu
phin lc b ng bng.
- Phin lc b tc bn 1
phn cng c th lm cho
mi cht b tit lu gy
nn phin lc b ng
bng.
Triu chng
Khng c tn hiu g
M t ku nhng
khng chy
Bm khng lm vic
Bm khng chy.
Bm chy ngc.
Khng c phn ng g
khi n nt cng tc in
t
in qua khi n nt
nhng nh ra th b ngt.
Thiu nc gii nhit.
Thiu cht ti lnh.
Bm khng chy
Cch sa cha
- Thay ng c, thay
khi ng t, sa li ch
tip xc in.
Cn chnh li dy ai
Kim tra in p ngun
u li dy.
Thay th cu ch, u ni
li dy in.
Kim tra v khc phc li
cc im tip xc khng
tt.
Ra phin hoc thay phin
lc.
3.2. Nguyn nhn triu chng cch sa cha thp gii nhit:
Bng 5.6: Nguyn nhn triu chng cch sa cha thp gii nhit
Nguyn nhn
Triu chng
1. Thiu nc gii nhit : - Nc nng
Cch sa cha
- Kim tra v khc phc
Do bm nh, do tc lc,
do ng nc nh, bm
hng, ng ng bn, tc
vi phun, nc trong b
vi.
2. Qut thp gii nhit
khng lm vic
- Dng in bm gii
nhit cao.
- Thit b ngng t nng
bt thng
Thay qut.
Triu chng
Khng c tn hiu g.
Nc mui trong b
khng lnh.
M t ku nhng
khng chy.
ng c khng lm vic
ng c khng chy.
ng c chy ngc.
Khng c phn ng g
khi n nt cng tc in
t
in qua khi n nt
nhng nh ra th b ngt.
Cch sa cha
- Thay ng c, thay
khi ng t, sa li ch
tip xc in.
Cn chnh li dy ai
Kim tra in p ngun
u li dy.
Thay th cu ch, u ni
li dy in.
Kim tra v khc phc li
cc im tip xc khng
tt.
Triu chng
Cch sa cha
Thit b OCR tc ng.
- Tm nguyn nhn ph
Rle cao p HP tc ng. hp v sa cha.
Rle OP tc ng.
bi trn.
2.Nhng h hng ca
thit b ngng t.
3. Nhng h hng ca
thp gii nhit.
4. Do ht du, p sut
du thp, dch vo
carte nn p sut du
khng ln.
3.6. Nguyn nhn triu chng cch sa cha cc thit b iu chnh:
Bng 5.9: Nguyn nhn triu chng cch sa cha cc thit b iu chnh
Nguyn nhn
1.Van tit lu nh hoc
VTL m nh.
2. Van tit lu m qu
to, Chn van c cng
sut ln qu
3.Thermostat b h hng
hoc ci t sai.
Triu chng
Nhit bung lnh cao
hn nhiu so vi nhit
ht.
Sng bm carte do
nn m
Cch sa cha
iu chnh hoc thay th
VTL.
Triu chng
H thng khng c tn
hiu.
H thng khng hot
ng.
in qua khi n nt
nhng nh ra th b ngt.
H thng khng hot
ng.
Cch sa cha
Kim tra in ngun.
in r ra cc thit b
Ni t li cho h thng.
Thay th cu ch
Lm sch v u ni li
cc tip im.
Thay th cc thit b b
chy
6. H thng b qu ti
7. in p thp hoc b
mt pha.
8.u ngc pha
Rle nhit tc ng
H thng khng hot
ng.
H thng khng hot
ng.
9.Chy in tr x ,
H thng khng x
chy hoc tip im ng c.
h ph bng tip xc
khng tt.
Khc phc s c qu ti
Kim tra in p ngun.
o li pha
Kim tra v thay th cc
thit b.
2. Do bm thiu cng
sut.
3. Do tc lc, do ng
nc nh, ng ng
bn, tc vi phun, nc
trong b vi.
4. Bm nc b hng.
5. Do tc lc, do ng
nc nh, ng ng
bn, tc vi phun, nc
Triu chng
- H thng khng c
nc gii nhit.
- p sut ngng t tng
cao.
- Nhit cui tm nn
cao.
- H thng khng hot
ng.
- Nc nng
- Dng in bm gii
nhit cao.
- Thit b ngng t nng
bt thng
- Nc nng
- Dng in bm gii
nhit cao.
- Thit b ngng t nng
bt thng
H thng khng x bng
c bng bm nhiu
trn d lnh.
- Thi gian x bng lu
- Dng in bm gii
nhit cao.
Cch sa cha
- Sa cha bm.
- Thay bm mi.
- Thay nc trong h
thng.
- Thay phin lc.
- Lm sch cc vi phun.
- Thay ng ng.
- Sa cha bm.
- Thay nc trong h
thng.
- Thay phin lc.
trong b vi.
- Lm sch cc vi phun.
- Thay ng ng.
Cu hi n tp bi 5:
1/ Trnh by phng php kim tra xc nh cc nguyn nhn h hng trong h thng
lnh?
2/ Trnh by nguyn nhn triu chng cch sa cha my nn?
3/ Trnh by nguyn nhn triu chng cch sa cha bnh ngng t - bnh bay
hi?
4/ Trnh by nguyn nhn triu chng cch sa cha dn ngng t - dn bay hi?
5/ Trnh by nguyn nhn triu chng cch sa cha phin lc - ng mao?
6/ Trnh by nguyn nhn triu chng cch sa cha cha bm?
7/ Trnh by nguyn nhn triu chng cch sa cha thp gii nhit?
8/ Trnh by nguyn nhn triu chng cch sa cha cha my khuy?
9/ Trnh by nguyn nhn triu chng cch sa cha ng c?
10/ Trnh by nguyn nhn triu chng cch sa cha cc thit b bo v - iu
chnh?
11/ Trnh by nguyn nhn triu chng cch sa cha h thng in?
12/ Trnh by nguyn nhn triu chng cch sa cha h thng nc?
2. Bnh tch du
4. Bnh cha cao p
6. Bnh tch lng
7. Van tit lu
8. Van in t cp dch
9. Van in t x bng
Hnh trn l s nguyn l h thng kho tr ng cng sut 2000kg/m cp
dch trc tip. Theo s ny, h thng s c x bng bng gas nng c trch t
sau bnh tch du.
1.2.2. S dng thnh tho cc dng c o
Nm c cng dng, c v hiu chnh c cc thit b o lng.
1.2.3. Hiu cu to v vn hnh ca thit b lnh
- Kim tra in p ngun khng c sai lch nh mc 5% :
360V < U < 400V
- Kim tra bn ngoi my nn v cc thit b chuyn ng xem c vt g gy
tr ngi s lm vic bnh thng ca thit b khng.
- Kim tra s lng v cht lng du trong my nn. Mc du thng phi
chim 2/3 mt knh quan st. Mc du qu ln v qu b u khng tt.
- Kim tra mc nc trong cc b cha nc, trong thp gii nhit, trong b
dn ngng ng thi kim tra cht lng nc xem c m bo yu cu k thut
khng. Nu khng m bo th phi b b sung nc mi, sch hn.
- Kim tra cc thit b o lng, iu khin v bo v h thng.
- Kim tra h thng in trong t in, m bo trong tnh trng hot ng tt.
- Kim tra tnh trng ng m ca cc van :
+ Cc van thng ng : van x y cc bnh, van np mi cht, van by-pass,
van x kh khng ngng, van thu hi du hoc x b du, van u ho cc h thng,
van x air. Ring van chn ng ht khi dng my thng phi ng v khi khi
ng th m t t.
+ Tt c cc van cn li u trng thi m. c bit lu van u y my
nn, van chn ca cc thit b o lng v bo v phi lun lun m.
+ Cc van iu chnh : Van tit lu t ng, r le nhit, r le p sut vv... Ch
c ngi c trch nhim mi c m v iu chnh.
1.3. Kim tra h thng in, ci t ch vn hnh trn b DIXELL
1.3.1. c bn v v nht k cng trnh
Hnh 6.5: Mch in iu khin
K1A,K4A,K5A,K6A Rle trung gian
K2A,K3A Rle trung gian mch
mch iu khin
s c
K1T,K2T,K3T Rle thi gian
F1 Rle nhit my nn
HP Rle p sut cao
LP Rle p sut thp
T Rle nhit phng
T1 Rle x bng
K1 Contactor qut dn bay hi
K2 Contactor my nn
K3 Contactor qut dn ngng
Y1 Van in t ht kit
Y2 Van in t x bng
1, 2 n bo s c
3,4 n bo x bng
: tip im Dixell
B quan st bo
ng v du
nhn v nhit o
B khng ch p
sut, nhit v
cc thng s
ngun
u vo
th cng
PLC
Cun t
Van
nht tn hiu ti cc thit b, c thc hin thng qua module xut. Mt chu k gm
c tn hiu ng vo, thc hin chng trnh v gi cp nht tn hiu ng ra c
gi l mt chu k qut.
2/ Phng php vit chng trnh cho PLC
Cch lp trnh cho S7 - 200 ni ring v cho cc PLC ca Siemen ni chung
da trn hai phng php c bn:
-Phng php hnh thang (Ladder Logic vit tt l LAD)
-Phng php lit k lnh (Statement List vit tt l STL).
Nu chng trnh c vit theo kiu LAD hay FBD th thit b lp trnh s t
to ra mt chng trnh theo kiu STL tng ng. Ngc li khng phi mi chng
trnh c vit theo kiu STL cng c th chuyn sang c dng LAD hay FBD.
* S hnh thang LAD
LAD l mt ngn ng lp trnh bng ho. Nhng thnh phn c bn dng
trong LAD tng ng vi cc thnh phn ca bng iu khin bng r le. Trong
chng trnh LAD cc phn t c bn dng biu din lnh logic nh sau:
- Tip im: L biu tng (symbol) m t cc tip im ca r le. Cc tip
im c th l thng m hoc thng ng
.
- Cun dy (coil): L biu tng m t r le c mc theo chiu dng in
cung cp cho r le.
- Hp (box): L biu tng m t cc hm khc nhau, n lm vic khi c dng
in chy n hp. Nhng dng hm thng c biu din bng hp l cc b
Timer, b m (counter) v cc hm ton hc. Cun dy v cc hp phi c mc
ng chiu dng in.
- Mng LAD: L ng ni cc phn t thnh mt mch hon thin, i t
ng ngun bn tri sang ng ngun bn phi. ng ni ngun bn tri l dy
nng, ng ngun bn phi l dy trung ho hay l ng tr v ngun cung cp.
ng ngun bn phi thng khng c th hin khi dng S7 - 200.
Nhng ngi quen vi k thut iu khin dng relais v khi ng t thng
chn loi ny.
Biu th cc chc nng iu khin bng k hiu s mch
vi cc loi k hiu cng tc, r le, cun cm, dy ni ...
I
0.0
I
0.1
Q 1.0
( )
chng trnh c ghp bi nhiu cu lnh theo mt thut ton nht nh, mi lnh
chim mt hng v u c cu trc chung: "tn lnh"+"ton hng".
Lnh
(operation)
i tng lnh
004 A I
a ch ca lnh
(operand)
0.2
Tham s
Tn v loi i tng
vi.
2. Qut thp gii nhit
khng lm vic
3. B mt trao i nhit b
bn, b bm du
4. Bnh cha nh, gas
ngp mt phn thit b
ngng t
5. Lt kh khng ngng
6. Do nhit nc,
khng kh gii nhit qu
cao.
7. Din tch thit b ngng
t khng .
- Tin hnh x kh
khng ngng.
- Kim tra thp gii
nhit.
- Kim tra qut.
Triu chng
- Sng bm carte do
nn m.
Cch x l
- iu chnh li VTL.
- Thay th VTL.
- Dng in ln.
- p sut y nh, phng
lnh khng lnh.
- Thay th cc rong.
- Hi du v my nn.
- X bng dn lnh.
- iu chnh li nhit
kho.
3. ng knh ng trao i
nhit dn lnh, ng ht nh
so vi chiu di nn ma st
ln, b lc ht my nn
bn, tc.
Triu chng
- m thanh pht ra lin
tc.
- B m kn b qu
nhit.
- Sng bm carte.
Cch x l
- M my nn kim tra
v thay th cc chi tit
b hng.
- Thay vng lt.
- Thay bm du.
- Ngng my v rt
4. Ngp du.
- m thanh x ln np
my.
dch lng.
- Ngng my v rt
du.
- Hi du v my nn.
- X bng dn lnh.
- iu chnh li nhit
kho.
- Thay dn lnh.
- Np b sung gas.
- C ting ku bt
- M my nn kim tra
thng, nhit my
v thay th cc chi tit
cao, tiu th du ln.
b hng.
3.10. X l cc trc trc thng gp my nn
Bng 6.11: X l cc trc trc thng gp my nn
Nguyn nhn
Triu chng
Cch x l
1. My nn v trc trc v
- M t trc trc, t dy, Kim tra v thay th
in.
chy my, khng cch
cc thit b h hng;
in. Cc thit b iu
khin hay an ton hng,
iu chnh sai.
2. Cc s c v cc c cu - C cu chuyn ng
- M my nn kim tra
c kh.
hng, gy, lp sai, dng
v thay th cc chi tit
vt t km, van h, du
b hng.
bi trn km my khng - Thay li du mi.
chy c, b cc bon
ho do dng ln ln cc
loi du khc nhau.
3. Khu chuyn ng trc
-Dy curoa t, gin
- Cn chnh li cc chi
trc.
nhiu, Puli mt cn bng, tit.
Rnh hoc gc ca puli
khng ng, Trc m t
v my nn khng song
4. My lm vic qu nng.
5. m thanh ku to qu.
6. Chn ng my nn ln.
song.
- p sut cao p cao,
thiu nc gii nhit, o
nc b nghn, ng
ng gii nhit my nh,
b nghn, chy b phn
chuyn ng , thiu du
bi trn.
-T s nn cao, cc vng
lt b mn hay lng, p
sut du nh hay thiu
du bi trn, ngp dch,
hng bn trong c cu
chuyn ng.
4.Lc du b tc.
5. H thng hi du km.
- V sinh b lc du.
- Thay th h thng thu
hi du.
PH LC
PH LC 1: NHT K VN HNH
P ht
P nn
P nht
T nht
T ht
T nn
nht
Mc
Nht
Thm
Nht k vn hnh
Dng in
cm
Mc lng
Cng Rung,n,nhn
sut
vin....
Ghi ch
Ngy gi
PH LC 2: BO TR NH K
No.
1
15 000
22 500
30 000
60 000
i tu .
I
J
K
L
Nhit nn cao qu
O
p
Q
R
Nhit nn thp qu
Nhit nht cao qu
Mc nht trong cacte thp
Nht si bt nhiu trong
Cacte
Cacte tot m hi hay
ng tuyt
Cng sut ln xung tht
Thng
Khng thy lnh cht no
S
T
U
M nguyn nhn d on
1,2,3,4,5,6,7,9,10,12,14
9,10,11,13,21,22,23,24,32,34,35,36,37
40,41,43,44,51,52,54,56,59
3,5,6,9,10,11,12,13,14,15,16,17,18,41,42,
49,50,55,61
8,21,22,24,41,46,52,53,56,60
16,17,18,19,26,48,49,50,51,52,53,54
56,57,58
13.15.17.18.,20,21,22,23,24,32,34,35,36,3
7
40,41,45,46,49,50,51,5253,56,60,
16,18,26,37,38,39,44,56,61
21,23,26,37,39
9,25,28,29,30,31,33
22,32,52,52,54,60,
13,17,26,34,39,52,53,54,60,
11,13,20,21,22,23,32,35,36,37,40,41,42,44
45,56,59
12,15,17,18,26,49,50,55
11,21,22,23,28,29,30,31,33,34,35,36,37,
40,41,46,52,54
26,32,39,
33,34,35,36,37,40,50,54
16,18,20,26,51,57,58,
16,26,39,61
16,18,26,37,39
13,15,16,17,18,49,55,56,
10,43,51,53,54,60
Nguyn nhn d on
Khng c in,c dao chnh khng n
Cu ch chy, u ni b h
in p qu thp
Khng c dng iu khin
Mch bo v motor b ct mt ngun
Mch iu khin b h
Bm/qut gii nhit khng chy
Chp mch bo v motor
H mch bo v p sut cao
H mch bo v p sut thp
chch lch p bn h p qu nh
Rle p sut nht ct
iu khin cng sut t khng ng
Rle thi gian tan bng ngt
t nht qu
Cp cng sut ang cao khi khi ng
p lc nht qu thp
Nht si bt
Nhiu nht qu
Tch- tr nht khng tt
t dch lng
Gas nap thiu
Gas si trong ng dch lng
R gas
Gas np d
Dch lng trn sang ng ht
Nhit vn hnh thp,gas tr nn d
Dn ngng gii nhit km
Nhit nc dn ngng cao
Air trong dn ngng
Cn v sinh dn ngng
Dn ngng gii nhit nhanh qu
Van nc ng
M
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
Nguyn nhn d on
Cn bng ngoi ca van tit lu b tc
Van tit lu b bn tc
Van tit lu b mt gas
u cm bin van tit lu t sai ch
Van tit lu r
Van tit lu chn nhit qu thp
Van tit lu chn nhit qu cao
Lc dch lng b tc
Solenoid ng dch lng b tc
Solenoid r
Dn lnh b ng bng nhiu hay b tc
Air gii nhit b quay vng
Ti ln h thng qu cao/nng
Gas b tch trong dn ngng
Khp ni bi lng
Bm nht c vn
bi c vn
Sc mng hay xilanh mn qu
Van y b hng hay r
Van ht b hng hay r
By-pass my nn m
Lc nht trong my b tt
iu khin cng sut b hng
Van solenoid tr nht hng
Lc ca tr nht hng
Cng sut my nn ln qu
Cng sut my nn nh qu
B sy nht b hng.....