MCD 3000 Sofistarter Service Manual Pismo www.denfoss.com/drivesDanfoss MCD3000 Series. A = Warnings 3 Section 1.0 m Spare Parts 4.4 Main Control Module 4 12 Identity Module (ine Connection) 5 13 Identity Module side Datta Connection) an 6 14 Srubber/Overvolage Protection Modile 7 1.8. SCH / Power Aseembies 9 18 Cooling Fars 12 7 Power Transfornens 3 Section 2.0 m Tests 2.1 Start Performance Test 15 2.2 Pun Perforance Test 6 23 Power Circuit Test 8 24 Control input Test 16 2.8 Power Transformer Test 6 Section 3.0 1m Component Replacement Procedures 3.1 Main Control Modu 30078182 ee v 3785-3800 v 3.2 identity Mode 30078182 eee 8 3185-3800 sn 18 3.8 Shubber/Overvotage Protection Module 2007-2055 19 BO7B-B182 19 3785-3800 20 3800-3800 22 3.4 SCR / Power Ascerbles 30078182 ne 23 3185-3800 2 3.8 Cooling Fens 308069085 ae ar 307-3110 en 29 sie at 3785-3800 33 3.6 Power Transtorrens 3007-2055 a4 3075-3110 35 aie : 36 3185-2800 37 Section 4.0 m Schematics 4 3007-3 : 20 42 3030-3055 75 “0 43 3076-3110 75, a 44 12278 z a2 48 3188-3500 TS 43 46 2800-3800 15 a 47 2007-20227 45 MG.15.82.02 - VLT is a registered Danfoss trademark ‘squa}U0D,Contents Section 5.0 Dasfs MCD3000 Series & 48 3090-3055 77 49 3076-31107 410 319277 4.41 3185-3500 77 4.12 3600-3800 77 Bae @ Appendix 5.1 Typical Causes of SCR Damage 5.2 Output Relay Compatibility 5.3 Remote Conta Input Fale Bee MG.15.82.02 - VLT isa registered Danfoss trademaricDarfess MCD3000 Series ‘The NCD3000 contains dangerous wa tol ZN Cony 2 competent etctrcion shoud os cute dcticalinstalatcn Improper instalation of follue, serious injury or death. Folow this manual and vional Electr f codes. Safety regulations 1, The soft starter must be disconnected from the trains if ropa work is to be carried out 2, The [STOP] on the control pare ofthe soft starter does rot disconnect the equipment from the rains and thus is not to be used a8 a safety switch rope" grounding and branch circuit 1 Ect A Ins the responsibil ofthe usr or the NEC") and local codes. 1 Warning against unintended start “The motor can be brougrt toa atop by means of digta commends, bus commands oF @ local stop. \whl the 601 starters connected 1 the mains. I personal safety considerations make it necessary Yo ensure that no unintended start ‘occurs, these stop functions are not suficirt 2, Amotor that has been stopped may start i fauts ‘occur in the electronics ofthe soft starter, or the soft state's Auto Reset function has been ‘activated and a teriporayfeutin the suppIY mains or the rotor connection ceases. @ Symbols used in this manual When reading this manual you wil come across iferent symb0s that require special attention, The symbols used are the folowing: Indicates something to be noted by the reader A vvosessronnes — 1 Avoiding soft starter damage Pease read and folow all nsttuctions in ths manual. ‘Addtionaly, take special note cf the folowing! 1. Donot connect power factor correction ‘capacitors tothe got starter output. Static powwor factor correction, ifused, must be conrected on the maine side of the eof starter 2. Dont apply voltage to the MCD3000 control inputs. The inputs ate active 24 VDC and must be controled with potenti ree circuits 3, When installed in now ventiated enclosures, sof starters should be used with a bypass contactor 1 prevent excessive enclosure temporanures, 4, Wren bypassing a eoft starter take cave to ensure phase connections are correct, ie. 31-T1, L2-T2, 3.78, 8. When using the DC Brake function ensure the DC Braking contactor is connected across output terminals T2-T3 only and that ft operates only ‘when the braking function is operating. Incorrect Connection or operation will cause soft starter emage, 3 o Electrostatic Precauton: Blectostatlc discharge (8D). Many electronic ‘comgonenis are senstive to static Jectvoity. Val low that tey carnot be fl, MG.15 82.02 - VLT is a registered Danfoss trademarkSpare Parts Dashes: MCD3000 Series ™ Spare Parts Pee eeteeeue: gle elaig slg|gigiale|s|3 e/slelalsisis g 8/8/8/8/8/8/3| #18] ala 518/38] 8a) 818/512 8/2 8/8/58 BIS/S|S/8|al8|8)8|S)2)8/8/8/8 8 S/S /S|S/8 SiSlslS/sisls]slels|slslsisis s Part Number 83 /8/3|3 3|3]3|3/3]3]3|3)3)3)5)5]5)$/3/3 inure’ per un) T7ESSGBS WDC For couE) [a] ea ]A a] 4] | 17505069 (90002 /91-00485-00) THERE EEE EEE 175088 (ODC01 / 991-00448-00) 991-00453-00) 1755089 (CCC. Iertifying Main Control Modules ‘The two Main Control Mocule types can be identified by the PCB ‘umber. Ths number is etcred on the actual printed circuit board. Un the Main Control Module over so you are looking atthe printed Circuit board. The number is etched on the board inthe upper ltt regon. (The characters ether sde are not relevant, Par Number PONS 1755088 x1325« 17565089) x1326« (MG.15.82.02 - VLT isa registered Danfoss trademaricMCD3000 Series Identity Module Line Connection iMoDs022 MCD3090 MCD9087 MOD3045 MCO8055 MCDS0T: MOD8220 MODS300 MCDs15 MODS400 MOD8500 MOD3007 MCD3015 MCD3018 Part Number MCD3600 sued aedg MCDS700 MODS800 ‘number per unit) 1755080 (ODCTOOT / 280.00673.00) | + 47505081 (o0CTO15 /980-00846-00) | [1 1755082 (0DCTO16 / 890-00447-00} i 1175035088 [ODS T022 / 990-00677-00), i 1755084 (9DCTO3O / 290-00449-00) 4 11755095 (ODCTOG7 / 990-00682:00) 4 1755096 (ODCTO4S / 990-00485-00) 1 1755097 (ODCTOSS / 990-00456-00) 1 {1755096 (ODCTOTS / 990-00897-00} 1 {1755099 (ODCTO2O / 260-00698-00) 4 1755100 (ODCT 110 / 890-00699-00) 1 17545701 (ODCT18? / 990-00700.00), 4 1755102 (ODCT185 / 290-0074'-00) i 17545103 (ODCT220 / 990-00742-00) 1 {175G5 04 (ODCTSO0 / 990-00748-00) 7 {175G5105 (ODCTE16 / 890-00744-00) 1 {1755106 (ODCT400 / 990-00745-00) 1 1755107 (ODCTS0O / 280-00746-00) 11755106 (ODCT600 / 890-00882-00) 11755109 (ODCT00 / 990-00893-00) {17551 10 (ODCTEOO / 990-00894-00) A Types MG.15 82.02 - VLT is a registered Danfoss trademaricSpare Parts lentity Module Inside Delta Connection Part Number MCD3000 Series MODS007 MCOS01S MOD801s MoD8022 MCO8030 MODS0G7 MoD8045 MCDs055 MODsa7S McD3090 MCDST10 MODS1s2 MCDS185 MOD3220 MOD8300 MCDS315 MODS400 MCD8800 MCD3600 MODS700 MCD3800 1783082 (990-02002-00) ; ce 175030859 (880-02003-06) '175G30564 (980-02004.00) 417503055 (980-02005-00) 175639056 980-02006-00) 4175G3057 (980-02007-00) 11753086 (990-02008-00) 175G3089 (990-02009-00) 1783060 (990-02010-00) ANTypes MG.15.82.02 - VLT isa registered Danfoss trademaricMCD3000 Series ‘Snubber/Overvoltage Protection ale/slslglzlglalg glee slgigizisigig/sig Module alals elSleeR Real alae 2 BEBE EIR e Sia BIS Sls SRS ed SISIEISIS|S lgis Slele gigle siale gies TS (200~525V)_ T7 (200-630V)_ (number per unit} (Not required) 175G5115. a 990-00451-00) a ot een ahi 990-00695-00) 990-00696-00) Tete ae ee eeu! alele|e|ale 990-00739-00) 990-00740-00) a eaten, aa SSDs a ess ooo ak 1755118 (ODSB1H / 990-00451-00) 1758112 (ODS82 / 990-00896-00} 1755116 (ODSB2H / 990-00696-00) MG.15.82.02 - VLT is a registered Danfoss trademaric sued aedgSpare Parts Dashes: MCD3000 Series 178G5118 (C0SB4 / 990-00739-00), 178G5117 (CDSB4H / 990-00740-00, 175651 14 (ODSBS / 990-00805-00) 1755118 (DSBSH / 990-00896-09) MG.15.82.02 - VLT isa registered Danfoss trademaricMCD3000 Series SCRs// Power Assemblies MOD3007 MCD3015 MCD3018 MoD3022 MCD3030 MCDS037 MOD9045 MCO3055 MCDG075 Part Number MCDs220 MCDa300 MoD3315 MCDS400 MCD8500 ‘MoD3600 MCD3700 MCDa800 SoRs ‘ou 175G5179 (SKKT27/16) 175G5120 (SKKT57/16) 3 1755121 (SKKT72/16) 3 4755122 (SKKT92/16) 3[3 1755125 (SKKT120/16) 3 1755 124 (SKKT1S2/16) 3 175G5126 (TT162N76) als 1755126 (TT250N76) 17565127 (113806) Power Assembli ‘ou 17SGS126 (@DAT! AS / 904-007 15-00) 175G5129 (@DAT220 / 994-007 17-00) 4175G5190 (@DSTSDO / 284-00719-00) 175G51S1 (@DATB1S / 984-00721-00) 17505182 (@DAT4CO / 984-00723-00) 175G5135 (@DATS0O / 994-00725-00) 175G51134 (@DATEOO / 204-00207-00) 1755136 (@DAT700 / 984-00986-00) 17565196 (@DATBOO / 894-0986-00) 1755119 (SKKT27/16) 1755120 (SKKT57/16) 175G5121 (SKKT72/16} 175G5122 (SKKTOZ/TE} MG.15 82.02 - VLT is a registered Danfoss trademaric sued aedgSpare Parts Dashes: MCD3000 Series 17565123 (SKAT122/16) 175G5 124 (SKAT132/16} 175G5125 (TT162N16} 17565126 (TT250N16) 175G5127 (TT330N16} 10 (MG.15.82.02 - VLT is a registered Danfoss trademaricDanfoss MCD3000 Series 1755128 (SDAT185 / 964-00715-00) 95129 (EDAT220 / 984-0071 7-00) $5180 (BDAT300 / 964-007 19-60) 17548131 (@DAT3'5 / 984-00721-00; 1755132 (@DAT400 / 984.00723-00; 1755133 (@DAT500 / 964.0071 1758194 (@DATBOO / 994.06207-00} 17565135 (EDAT700 / 984-00086-00} 1755136 (@DATBOO / 984-00888-00; ee MG.15 82.02 - VLT is a registered Danfoss trademaric 1" sued cedsSpare Parts MCD3000 Series Cooling Fans t5|0| 0] a] |x| 0] x9] «lala 2 8/8/8]/8/8| 8/8)3) SiSisisisigis 17565197 (4214HR) 17505138 (7214NR) 2 MG.15.82.02 - VLT is a registered Danfoss trademaricMCD3000 Series. Peeeeeqetet slelelalals gig /eig/elalsigiaieigig giaig 82/2 8 ele ols|e 2|s|2 Slee Sess else Siege slcleislae '3/8/8]8]8/8|8|8/8/8/8)8/8/8/8 8/s)s|8/8is Part Number 3|$|$|3]3]3|$|3|$|3]$]$|$]3]$)$)$)$) s/s) 5 ova eve ‘Pumber per uni (230V/400V) (110W/230¥) 17565159, vrsast0|],],], ePri08 erioom, 17565140 17565151 Pe (IPTIZAT) PTA707) 17565181 17565182 ay (IPT23AT) (PT230T) 17565182 17565185 ahh thls (IPT4QAT) (1PT40DT} T7EG5183 17565158 ala (1PTSSAT) (1PTSSDT) 1758199 (1PTIOA) 1755160 (1PT100y) 17505140 (1PT17AN) 475G8181 (1PTI7D7) MG.15 82.02 - VLT is a registered Danfoss trademaric 13 sued aedgSpare Parts Dasfs MCD3000 Series 17565141 (1PT28AT) 175G5 152 (1PT2307, 178G5142 (1PTAOAT) 175G5158 (1PTAODT) 178G5149 (1PTSSAT) 175G5154 (1PTSSON, 4 MG.15.82.02 - VLT isa registered Danfoss trademaricDarfess MCD3000 Series m Tests ‘The M1CD3000 soft starter operation can be verified sing various dynarric test procedures. There is also a Static tat procedure that will gve accurate information ‘on the conadtion of tho soft starter. The folowing information details the test procedures, test equiprnect required ond actions to be taken from the test resuts, Start Performance Test Thisis a dynamic test that verifes he correct ‘operation of the MCDD3000 eottetarter during “start mode, You will ned a suitably rated ammeter. Best results are achieved using a cp on analogue artrneter. Use the folowing procedure: 1. Deterrine the expected start current by ‘multiplying the programmed Motor Ful Load Current (Parameter 1} by the Curent Limit (Porameter 2) 2, Start the motor and meacure the actual eta current. 3. fthe expected start current and the measured start curert ae the gore, the soft starters pertorming conecty 4, Ifthere isa large variation between the expected stort current ard the measured start curt, this ‘could indicate a faulty MCDGO00 Main Contra (Module or internal Curent Tranefoeer. Exchange the Main Control Modul. If the fauit remains check the Qurent Transformers by measuring the: secondary resistance for continuity and visually ingpecting these cireuts. 5. If Current Ramp start mode is used, the minimum expected start currents the programmed Motor Full Load Current (Parameter 1) multiplied by the Inial Current (Parameter 3), Continue with Steps 20 4 detaled above. Run Performance Test Trisis a dynamic test thal verifies the correct ‘operation of the MGO3000 sot starter during “run mode". You will need a sultabiy rated votrneter. Use the folowing procedure: 1, Ensure that the soft starter isin “run mode". This ccan be verified by making eure the "Run" LED located on the soft starter front dspiay panel is tuminatea, 2, Measure the voltage across each phase of the sof starter, ie Lt/T1, 2/72, L373. 3, The measured voltage should oe loss than 2VAC when the soft starters operating correct. If the votage fs signitcamty greater than 2VAC this ‘could indicate: ‘=A faulty fring cuit on the Main Control Module. Exchange the Main Control Module 10 689i the faut is removed. ‘+ Atauty SOR gatecircuit. wih a multimeter, ‘measure the gate resistarce (anode 10 cathode / cathode to anode) of the suspect SCR. Comparative readings should be taken with a known hoatthy SCR device. ifthe tostrosutts ate erroneous, replace the SOR, ‘© Afauty fring loom cut. Perform a continuity test on the frng om ercut and visual inspect for a loose conection. Power Circuit Test Thisis a static test that verifies the condition of the CD3000 soft starter SCRs, fling jooms and Main Control Moule, You wilinoed a S0VDC insutaton tester. A recommended mods the "Megger BM101/3" or smile. Danot use a hand generates Ineulation tester or a standara mutimeterfanalogue or igo), Theee wil give eronecus test results. Use the following procedure: 1. Completely isolate the soft starter so that there {28 no mein power connections ‘0 busbars L1, Lz, Send 1, 12, 13, For salety, remove the control supply power to the soft starter terminals AWA2 or AQIAS, 2. Using a suitable nauation tester measure the resistance across each phase ofthe soft starter, L171, L272, L3T3, These measurements ‘should aleo be taken in the reverse arecton, i. THU, T2/L2, TBILE 3. Aresistance measuiement of 33 10 40KA across ‘each prase ind cates a healt condition. ll readings should be sila. 4. resistance of less than TOKO. would indicate that ‘the SCR power device is suffering rom excessive leakage or a complete snort circu Replace the faulty SCR and analyse the system for common ‘causes of SCA fale (Refer to Section 5.1, Typical Cases of SOR Damage). Net [Damage to an SOR does not necessitate ‘mandatory replacement of the MCE3000 Main Control moctils. Replace of the Main Control module should be considered orly after frst having replaced the damaged SCA¥s) and tested the MCD3000 for ‘conrect operation, 5. Avesistance of greater than 8Ck® could indicate a “auity Main Control Module or fring loom. Exchange the Main Zontrol Module to see ifthe ‘aut fs removed. 1 the faut remains, check the ‘ring foom for conti~ity and ingpect all connections. MG.15 82.02 - VLT is a registered Danfoss trademark 15 sysaLTests Dasfs Control Input Test ‘Ths ls a dynam tes that vores the correct ‘operation of the MCD3000 soft starter remote control inoute, Tis teat must be performed with the soft stertr powered up. You will need a iow votage DC multimeter. Use the folowing prooecure: 1. With nothing connected into a remote control input, the input status LED (yellow) should be ‘extinguished. 2. Measure the voltage acroes the remote control Inout t should be between 18 and 24VDC, 3. ifthe measured voltage is signicantly less than 18VDC tris could indicate damage to the remote contol input crcuit of the MCD3000 Main Control Mode. Exchange the Main Control Module 10 seeif the fault is removed, This darnage is caused by externa voltage applied to the remote control input. These inpute are active 24VDC and must be controled with volt free contacts. Refer to Secton 6.8, Remote Contro! Input fale). 4. With an externally cbosed contact/switch connected into a remote conto) input, the input status LED (ye) shoud be iluminates, 5. The measured volage across the remote contro! input should be close to zero VDC. 6. the measured voltage is ignfcantl higher than 18VDC thie could indicate a faulty external eld ccontact/switch or a break in the external control circuitry. This eult can be veriied by removing the ‘external contro circuit wired into the remote control inout and replacing this with a wire ir at the soft starter remote contol input terrinal, The ‘measured voltage across ths input should be close to 2610 VOC. Power Transformer Test ‘This s a dynamic test that verifes the MCD3000 soft starter contol s.pply transformer (PT). This test mut bbe periormed with the soft starter contsol supply power on. You wil need a low voltage AC multimeter. Use tn following procedure: 1. The contrl supply vansiormer has a secondary winding consisting of two orange wires and one purple wire, These three wires along with an earn ‘wire are connected to a plastic connector olock that she Main Control Module is seated into, 2. Remove the Main Control Module from the soft starter ‘3. At the plastic connector block mesaure the voltage between each orange wite and the purple wire, This er0ud be 9 to 14VAC. lf no voltage is preent the control transformer could be ‘uity or ro control suoply is present at terminals AI/A2 or 16 MCD3000 Series AQ/AG of the MCD3000 sof starter. Irth ‘measured wotageis less than 40% of the ‘expected voltage, check the external power supply, The supply connected to terminals AN/A2 or AQIAG of tho soft stator could be neorrect. 4. Al the plastic connector block rreasure the voltage between the two orange wires. This should be 18 to 28VAG, If no volege § present the contol transformer could be ‘aulty or no Control suppl is present at terrinals A1/A2 or AZ/AG of the MCD3000 of aterter. the measured volage is less than 40% of the ‘expected voltage, check the external power ‘supply, The supply connected to terminals AV/AZ oF AIAG of the soft etter could be neorrect. 5. On models MOEG030 10 MCD3B00 the contrat supply transformer has a secondary winding Consisting of two white wires, On models MCD3080 to MCD3110, these wires are connected tothe identity Module. Cn models MCDS132 lo MCD4E09, these wires are connected to a bridge recter. 6. Measure the voltage between the to white wires fat te Identity Made or the bridge rectfer. This should be 18 to 28VAG, If no volege s present ‘the contol transformer could be faulty or no control suppl is present a terminals A1/A2 or AQIAG of the soft starter. Ifthe measured voltage is less than 40% of the expected votage, check the external power supply: The supply comected to tominals AT/A2 or A2IAS ofthe soft starter could be incorrect. ALWAYS VERIFY A SUSPECT MAIN ‘CONTROL MODULE BY REFITTING IT BACK ONTO THE SOFT STARTER UNIT TO SEE IF THE FAULT REMAINS. : i (Only a competent slectrcisn should car ut the electrical testins procecures, improper testin of the MCD3000 may cause equipment falure, eeious inayor dont Folow tena orocodurs, Natona A ‘The MCD3000 contains dangerous (MG.15.82.02 - VLT is a registered Danfoss trademaricDuobes MCD3000 Series '§ Component Replacement Procedures Control Module: MCD3007 ~ MCD3132 Control Module: MCD3185 ~ MCD3800 ‘Stop 1. Undo fixing screws (2) and remove lower ‘Step 1. Undo fxing serons (4} and remove front terminal cover cover. ‘Step 2 Undo fixing sexes (} and it off Control Step 2. Undo faxing sexes (@) and tit off Contr! Modul. Modul. Net Lift the control module stright of. Lift the control module straight off DONOT Pivot DOROT Phot Stop 3. Ft new Control Module in reverse order. Step 3. Fil new Control Module in reverse order. MG.15.B2.02 - VLT is a registered Danfoss trademark 7 seinpesoid juowede|doy wouoduiogComponent Replacement Procedures Desf MCD3000 Series Identity Modul MCD3007 ~ MCD3132 ‘Step 1. Rermove the Main Control Mode using the method described on page 17. For models MCD3075~3132 eso rxmove the aluminium face plates. ‘Step 2. Undo the screws 2} securing the top gland plate. ae Pe ‘Step 3. Unplug al connectors attached to the Identity Mockde, (MCD3007-3022 = 2 comnectors, NMCD3030-MCDS132 = 4 conractors) Allplugs are different and have locating mechanisrrs no ty ae fa i ‘Step 4, Detach the Identity Madule from the top glang. plata (lor models MOD3075~3132 the ‘an gril bolow the top gland plate must be removed to allow detachment. Ft the new Identity Module in reverse order Identity Module: MCD3185 ~ MCD3800 ‘Step 1. emove the Main Contiol Module using the method described on page 17, ‘Step 2. Unplug the three temperature detector plugs and the CT plug fom the Identity Mode. All pugs have locating mechanisms to ensure they are ‘correctly fitted, The three temperature detecter plugs ‘are interchangable and can be comected to ony of the trrpseeture ce hy Merle a ‘Step 3. Undo fixing screws (2) and remove the Identity Mode ee ‘Step 4. Fit new Identity Module in reverse orci 18 MG.15.B2.02 = VLT is a registered Danfoss trademarkDuobes Snubber/Overvoltage Protection Module: MCD3007 ~ MCD3055 117 models ony) ‘Step 4. Disassemble the MCDS000 as described for Identity Module replacement, Stops 1 10 3 Page 18) Step 2. Careful clsiodge the fring looms (16) from the push terminals on the Snubber/Overvettoge Protection MadUe, Rafer to the diagram below for Stop 3. Undo the fang nuts (4) and vemove the Snubber/Overvottage Protection Module ‘Step 4, Ft the new Srubber/Overvottage Protection Medlin taverse order. MCD3000 Series ‘Snubber/Overvoltage Protection Module: MCD3075 ~ MCD3132 Step 1. Disasserible the MICD3000 as described for Identity Module restacement, Stops 1 to 3 (Page 18), Step 2. (This step tequiad for T? models ony) Goarefuly detodge the fring loome (18) tom the push termina’s on the Snubber/Overvcltage Protection ‘Module. ter to the diagram below for connection ‘Step 3. Unscrew the wiring iooms (6) running ftom the Srubber/Overveltage Protection Module tothe bus Step 4. Undo the fring nuts (4) and remove the ‘Snuibber/bvervorage Protection Modu. Step 5. Fit the new Snubber/Overwitage Protection Module in reverse order. MG.15.B2.02 - VLT is a registered Danfoss trademark 19 seinpesoid juowede|doy wouoduiogComponent Replacement Procedures Snubber/Overvoltage Protection Module: MCD3185 ~ MCD3500 ‘Step 1. Remove the Main Control Mocule using the ‘method described on page 17, ‘Step 2. Unplug the three temperature detector plugs ‘and the CT plug from the Kientity Mode. ‘Allplugs have locating mechanisms to ensure they are correct fited. The three temperature detector plugs ‘are interchange and can be connected to any of the secs chee ng Rm tay ‘Step 3. Undo fixing screws (4) securing the Main hs hie kai ‘Step 5. Cut the cable tas that secure the fring loom ee Hee tothe Smt a 20 MG.15.B2.02 = VLT is a registered Danfoss trademark.Duobes MCD3000 Series ‘Step 8. Undo fiking screws {2}, undo the fixing nus (6) and remove the Snubber/Overvoliage Protection Moaue. Step 9, Fi sho naw Srubbar/Overwattaga Protection Modus in roverso order. MG.15.B2.02 - VLT is a registered Danfoss trademark 21 seinpesoid juowede|doy wouoduiogComponent Replacement Procedures Desf MCD3000 Series Snubber/Overvoltage Protection Module: MCD3600 ~ MCD3800 ‘Step 1. Unde fiing screws (8) and remove front cover, NB! ‘Steps 2-4 are required ony i the SSnulbber/Overvattage Module being replaced is under the control module ‘Stop 2. Undo fixing screws (4) ang lit off Control i Al plage heve locating mechenisme to ensure they are ‘correctly fited, The three temperature detector plugs are interchangable and can be comected to any of the temperature detector pins on the denity Module ‘Step 4. Undo fing screws (4) securing the Main Contre! Module Mounting brackat and fold back the Nascar: ee 22 MG..15.B2.02 - VLT ie a registered Danfoss trademark.Duobes MCD3000 Series ‘SCRs: MCD3007 ~ MCD3132 Step 1, Remove the Mah Control Mocue & Identity Module using the metrod described on page 18, ‘Step 2. Unplug the firing looms (4) connected to the SOR being replaced. Firing Loom Connection Detail Step 7, Cut the cable ties that secure the fring loom pea su Caraga Pictuction Westie, Mepsa99 ~ 3132 ‘Step 3. Undo the ecrews (2) connecting the input & bypass bus bar (L1/B1, L2 or L3/B3)to the SOR behng reploces, MeD8090 ~ MODSIS2 ‘Step 9, Ft she new Snubber/Overvotage Protection Modus in verse order NG .15.B2.02 - VLT is a registered Danfoss trademark 23 seinpesoid juowede|doy wouoduiogComponent Replacement Procedures Desf MCD3000 Series ‘Step 6. Side the bus bar (up or down depending on 2 A tu ‘Step 7. Undo the sevews securing the SCR to the esis. B ‘Step 5. Undo the screw {1} connecting the output bus bar {T", T2 0° T3) to the top of the SCR being replaced, Modei Fergus ‘Step 8. Apply a thin even fim of heatsink paste to the bottom of the new SCR and replace the SOR in reverse order. 2a MG.15.B2.02 - VLT ie a registered Danfoss trademark