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Guitar Rib Jacks
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for builders of stringed musical
Guitar Rib Jacks
A jack is the opposite of a clamp, pushing things apart instead of pushing
them together. If you build guitars using an outside mold there are times
when you need to hold the rib assembly of the instrument securely inside
the mold while maintaining access to the edges of the ribs. Guitar rib
jacks are the tools for this job. These are simple shop-built tools and
there are many different styles. The most common are made using
turnbuckles. Mine are copies of those used by my colleague John Calkin,
and they are made of scrap wood, threaded rod and through-drilled
knobs.
First appeared: December 16, 2007
Last updated: Saturday, August 15, 2015
Guitar rib jacks are used to hold the ribs securely in the mold. This is
particularly important when the top or bottom edges of the ribs are being
planed or sanded to conform to the domed shape of the plate that will be
attached to them. In a small shop environment the edge of the ribs and
the linings are sanded to shape using a dished workboard (also called a
hollow form) which is covered with sandpaper. The ribs assembly is
clamped into the mold, and the sandpaper covered workboard is scrubbed
back and forth over the edge of the ribs until it is sanded down to the
same domed shape as the workboard. Performing this operation when the
ribs are not securely clamped down tends to move the ribs around in the
mold, and the shape doesn't always end up quite right. In a production
environment a spinning dished workboard is used, and the entire mold
with the rib assembly in it is positioned onto the spinning sanding dish.
This operation absolutely requires rib jacks to hold the ribs inside the
mold.
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For first time instrument makers I want to be clear that rib jacks should
not be used to force ribs that have not been properly bent into the mold
for gluing of the plates. Doing so will surely result in an instrument that
will prematurely fail. Ribs should be accurately bent to shape, taking as
much time and as many attempts as are necessary to get it right.
Here is a picture of my rib jacks in use:
Each jack is made up from two end blocks, a length of 1/2" - 13 threaded
rod, and two knobs with 1/2" - 13 threaded through holes. The end blocks
are made from scrap wood and have blind 7/2" holes drilled in them.
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As you can see, the jack which is used to span from the neck block to the
tail block of the rib assembly actually uses two lengths of threaded rod,
connected by a coupling. Constructing the long jack this way makes it
possible for the jacks to be used to support the ribs of an instrument
while the back is glued on. After the glue dries the jacks can be
disassembled and removed through the soundhole
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I rarely do this, but occasionally the ribs of an instrument are floppy
enough so this needs to be done. It is nice to have jacks that can be used
this way in a pinch.
All of the parts are readily available, and all can be ordered from
McMaster Carr. Two jacks, one that goes between the blocks and the
other that goes across the waist of the instrument, are usually all you
need. But I would suggest that while you are building them that you also
make a third jack that can span the lower bout at the widest point.
These are simple shop-built tools, but they are extremely useful when
building guitars using the outside mold.
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