Ge) rel (CY (e4 tiliglaats ppl lS 2S pis EN sige MAN yet peorhign 04 5 stig 0499 WPS/POR 5 Kiige Jot ygisid 9 Cut U tld T ASME 8 lsiliwt b gultao ATY4 cet cles PS gal iti IBLIS Salle oaSiila : Geo a9 cam ly oli Gq 7 (e2 alStigs asl) gis WW oe cig ella cet ention aot ticle yal OS ps oe yin Cons 9Q8 GIKbge Gleanlsd » so9.0- al bad YY .. WPS 5 Kg (9) Glartio- go fad POR Gydge 9) Cob HiT - pq ead piled - pjlaz jad gS= ja ys A ii oe GAS g asl gias @ Lh sige abla oot ign 14 ehaplnae epighS AS pls Aoaie SL ado Le te abe I spat Sp Mad Olle pane ay ly NSS CHAE slalles Uy jf ooliul LU asl oad ge o Jatin! Spey cae celaygt yo ales eb AI 9 SAS hy YG Sly Mal olga 9 Sig 9 age pe y ole g 09) 2 (WPS) 5S tye yy dag Kage Ober igh yo I JE. cate las al aly Gb, ol 5 Stge Exh slags te Lite 31(POR) g] ast 5 Slabs oe 9 JLeail 5, 5 Kage absde Jol» . Welding Procedure Specification «5 Siy> 5) Slate + Gage yy lar te ade yo ES os Gls Jat a1) ge bape 9 p3¥ Slevb! BS gs eat |) oS yp By AL olga Latte 9 ALS 59 So Gla pie polit g eoguces N98 5 Sage aabed oh S atte 9 oe JAS 6 ig Sy, ol Oe AF AS JAS SLagk | 9 o,f0 (WPS) 6 age og, Share So GLY Jail jo Syl ply SIS Sg, eeree lel oan GLE pd cea ay dagh Jail a gly Wo Ltd lal col gal tlle ele pla 4 ot 5 Rage Uh SES Sbatte y oS OUI S34 BY SA g dat LS lim by ay ody M9 g WT Sal og Coe ly CoAT Glee clo cry SAS JAS oI Seite gS Rtge yy LY ca pdt Oa IS pS yeas phy coe plas! a Just slan DS it crit | Sale sage elas 3 0225 yylay Jol ad 59. 999 gil 9 Sead esloe e oF alates cole ite Ga oped WPS) 5 Kage gy Sadie & ago Jad Age jab atlas 25 5 pel anld Gols (POR) 5 age ig kT IF ey hy pe sol 05 AI LS 9yy0 Sled y Jglac jIgte 90298 mgs olga AS a9: coiperre deter aiden I be pater | cago jl plage AY Sul 9 piles loyal y S25 LKal, ole yLisal anGhdadaa | pi wl 6.99 50 5 bien Gulbee dust - re! ap eA Syl @ om ahaa Mall ot sion gh rie yiogl cS pis reds oa ellen sud. LS nH aby GE pS al SD oh 0S ge Cilla Bikoes (GAS baagl 0295 53 Gp es pd ioe! deol stick eectrode (core wire Sd covering) electrode holder a Power source work piece ac (DC) padione Sgt J 00nd Ce 39 0 yy 9ST cats OS ate lie hd 4 ak AS 2 (DC) pedtne hyp WY: ( 0S ) BS) T AS (AC Jayla ee he He BS Be a pe Beewoth SIE gs SS ylyiSh AY) my ; @ (23 (Wc OL Ape lll ut raegn a5 gf thglaae yl Spb § wal tig assay ape AS oa pty ably Sy SI 4 1 as yd.» Siegler pe AINA YM IS Ab Blais Salen 2h ye bm it due pn gla Figs ag y pido Me J Gl oat wth cee bed cad pat wipe Sy AS Gil Gos THEW pedblin ope 298 yj a oo by CSS Gye 99 2S yee (Are Blow)” Gos PS See Boot 2 Sy Sage te pal Cla pa gle 9 gly Cad ob oe cel job Uy kl tat we Rj A gaye Mla yadda ayn JS ge At 5" God ot "Badlys BSNS Le ath oy GAA y Sy cle weil CBS OMe IS SI ob e by pao SA Sly Cas yall 6 Kan ESF gh Soe tals « S7B> elie ogo Oyyaail 9S) J abab ay ej te Jute JIE gy SE ype po 6 (AS oo AE I tl pectin ig goat slg! Cre esl Joe Ley sip SLUSH pe oun 2 lS & 55 JIS Jo ya # aes Beceem ere rerecops Saige Ig @ trtglae yiigls cS pis flo obadgy gla a9 50 CSL aged electrode press with two bulbs HS cat Meal Sphere 9 SIKe Oyqune Lagat Uae Mei: pays A245 ago 1g ans lps ae alge 08d ead y GI, LS ES es yy p GIDE Hea Aisles deel yo DINGSS ajlailind 4 aly go .09)5 ¢ge odlizel Na2SiO3 y K2SI03 55 “Leyee : eal! 390 Game alge + ( Cover Ratio ) (yhatigg Copa (D) tty, ses lg Sd = ——— le (4) cody 6s TEN 499 last! plea yy Lady SI cgay GU Canad mop \Fr J pity = Sib yhby sail doy) Fe = baagte op We J te = ed Ay z 1g SM 095 22998 ted Jed Sgrh old 2950 Se las 9 he (98 )osdos ip hale oh (oS )ondcngd tee mem ceemy gd SEE gs Soli ~ vi (02 (\ = lit sige all get coon iplaae pigs asp nag SN gelestind ogo aig SI Las pay BLS Ly sy) od Le NE SI ny ST gL oS aaip Mapa 9a Lt yp aay Spl age Soy Lindy SI gee ay plas ayy > stelyd «(AWS IG pl ouocs CVU 5 Spe gael G28 db pd CIS 5 (ASTM ) alge all AG pl are tal y capa 2p 5 00 8 pd gee gate eal elapse Sy Soe Ke by SSI pa AWS hk po Et 29 SIU coagd sige ype 9 GHB pe aye Pee ede) ES Cease (ead) Bey stance Cee by dae) ead jae slaose epee ee oy 9 AS ot et ee ee sin ae eh tee cot ha ad 08 ey ob Gl sly 9 SIS Ly 5 Rge Io ly Cone jody erg? Lag plist 33 stipe aly ( XKIX ) Cad Se ae Uae Cady Cas Hy ag AS alady 2S cA ake LT dy Came hy tg) AF colby I St dia ( po GV 9 ld « dil ode) LRT eal cas a Cty AF abadg Ay ally CHE SLA 9 spp sly ( OX ) 22h Lt ain CE Cogeady 99 5 ISSg> sly bad ( XOOX ) adh ogo T ane aad) Comes Spl iy ot 3 Jgte oll » ie ony oma phe y cosh dit jibe ayy oi « Set G9 Se el gl tee Hea Lo he) oe te he igen lS pane bugle y shee i (2) Vogl Y r r pelt ajar oS | oO wok igre oS | F Sealey | ¥ cin oSical pe | A or pSae CS padi slyye = DCEN = DCRP « (lb) radians 3h ST ope iy S le- cogs SARS EIglyiS ay rv @ 2 (ez Ww el pe lll ot cretion ethglaae yiogls Spe chi es alo Jae oll plang Sl ys FOU ge ALLS LUG JS ype dy EN99 oes aatid 90 co Age csinny Sl EN499- E46 3 INIBS#HS 3 Je flit ola EN 499 48 asta V ojlasd Syd ty deal 029 50 ela plc Ja oS atte 146 Vajlead Jyde ty dual peo dypd Coad plod p> don 0. Veet Jyde ty dees glint iS 9 nai yascte: IN 295 ny, Oy oS asta B F Ips te cle SSI ob Ex pen E35 8 Splat deals Stge cney 4 F Spare deal ye 24.550 9 2gge jy pte je Se HS AY Los lel sh Sod tS pad 2S Oat +0 aueunornl si!=, ys Mga SS glpiS may is! @ Oba sia lll et retin 4 eliglam ppeglS OS pis Sia-20 = 06-12 INiMo_ is 0.3 -0.6 0.6 -1.2 2 PO chet SF ES atts Ue Se eS 1 ‘$105 is y oylze 5 2 S105 poste 9 eagle b> 3 >105 $125 io yoy 4 2105 <125, * gest cle pone ob ye 3 3125 <160 ose 9 gle Gh 6 2125 $160 ote “s oe postions hye 7 3160 Fey oils gh 8 3160 ney ? oF trois hye aby Candy jou Ue Conny plas 2 aly CST CI 9 SAS tye cst lo p jb & sleepy 3 STDS p MS Gaye CST Ie p PH lip 4 3 FEM y gab ondy Bp He BI Spb Sy bn ioe Seyy rags MKiige SIplgis @ Te Ke OA Sipe lla et retin 48 pinglam pig lS OS pis 2 Joe 33 BS Mt PA be ew ote ce 3 H10 10 HIS 1s coll pee Safle lS colaa Lata Lang 2S glatid aps b olitl oly glade: og 9 ejlgl ol oats Ul ang "ag SI OLS AIS Ge Gal} y ell « squid alall «aut tiled deals Lyd sel cole SYS ay yy Job CSLs slang IY ssl sly Mang SN CS gy LLed LS pasa ayy fall onthe Spd ald lay SF ooh lier atl ly cand eal (EN ) aoe ely tad p la yy cad oa 45 Syl lls Aap We Ae gle 2 oabizad J JS LT abe lly y este slang 5 oslizd ly (ail . Spb Sujb Cele VEILS yale ApS as dana Pes jt ate sla 59 oabital J ISL, UT ub « esi cslaoy Sl jIoalizad oclye ( ya CSysb Cele BY Ge 519 stagg slang SI jf oabitedl cole 5LF 2992 GLe oljne g abe jf gelato [fe ema ys [a Fe Lamm Jyb | YO--T++ Yor Yo--¥d- YO--fo+ To Tor TAgke| fea | ante. | vn Vat) | YreatF Sag Ye yord A She ly Pe os red dtd Feed ApS e 13980 Gy daly 5 SS yesh Cagis y QLAl A Pe 8 bar 9 tingil (il ie HB als condi (o 2(Giye JBoss 23 ae OMS es ge yy 5 i836 ( eirlop SOOO Pe el et : To ean bE yb Sipex ead Sige SIply @ re Ww Nah sip Hla ct oosien 498 pla ag OS pe Uy lie CSL lia > oh cag) ge jib 04d abou! OL LS Joba (o Bae SSan enki phy Hr 578 ISSUES (Z i Bue 0252p ply p ebb (> 1 Milos JF aban! baleen Seng A aye jostind U (il caco3 + C20+C02 SAS 5 J adtind (GO site pole BI HIST 4 SS y (oldj es oth ge Si y Mme AL URE « Lag SI by 2 2gnge aS aS ego pole tao 2 Jd babyy (slang 0 gly a lastenl 50 (C) estore (A) sates (R) My es (B) shes cellulose 40% magnetite FeO, 50% rutile TO, 45% — fourspar CaF, 40% nile Tio, 20% quartz SiO, 20% magnetite Fe,0, lime stone CaCO, 20% quartz si0, 25% limestone CaCO,10% quartz $0, euerz SiO, 25% FeMn 18% — FeMn 20% — lime stone CzCO, Feta 15% waterglass waterglass Fen 1 wateglass . - m waterglass 0 slag solidification interval Solidification interva! soistfication interval of the slag: lage of the slag: mide ofthe slag: large drop transfer. top transfer: drop transfer: 109 tanster: medium size drops fine size drops up to medium size drops t= t© medium size drops up to spray typed fine size crops ‘aige size crops toughness valves: toughness values: toughness values: toughness values: good normal good very good ake ae BIE Sa Se bps ple Sewigd GK ga GI 1p @ m= ie. A Ww Oba pe lll ot combos BF wieten pial sr Fag FA tating ae GSS polis 9 OLS 7 2938! Cle y sit 28 wi tot -uie diay mlb y ohipe Saige ol ALS Jlis NG sans Gulal Liloce fF slog! y ofp 0ttn JS — iF dyg0 fly oatna tal we SIMU oh ale otby p aba eS G3) eB SION y oredin, sulla SS 20 Al203 6Si02 FeMn/FeSi Spe (jas, ) IS oes) | A1203 25102 2020 2 JS — KGSIO3 /Na2SiO3 5 sige ty, U sag St pel ain OM ray AS gm ye 9 Sal gran 9 Sli rd lP lge ittg le ee Ay ine be HB sg 8 gogo poe hag 9 ol "Vy Bly apS AS Coad 5298 ji Spe SIF Lag 08d aS oy 08h a nical Jal (DCEP ) ISB we ad apd SIE lls cobs any SN ol J Jobe tye yd ye dy tem sy) (5S Ape 99) Line IS Ny lage > pS cad Yah Lag Sey lg asad SPH AS tp claw oj Eas Stet 9 BU fe og bj 2p hb boy Si ey oo aS ma a Sa ( at) ahem a aH ay ey oy! p LEE Le Jp Jo abel la ASS coe igptan Leja A bang Syl am hy A ag Ua ty co Mga ly PR) AS tay oS one GM elSge fa y S tee 9 ca want eg JS pe LB yc agents p ign ca fll (AS ole dep Yoo tee rba daly oS Sel gba iss cnt J Fahy ag slang SO er bp Lag I ol ad ppd SV ASS I ae i ple ho bay SI ool hye eshte ESS ata le + clpaee SLAY 9 LIS lees Ul Lopate y sib ol he ge akin « Slat 99 Sy5p este Ahold 5 Se sly 9 Foy sledge siploe Lge sess eteupd GAL Si ylyiS a © sila yiigh cps epee Qo Ube 9 1s Copal Cyghey dy Eyed L099 I oy! sie polis 9 JS) OLS 5 dyry Chey db ioe baagee sym Syd y Gx Jodliad Syyo ~> 3 28 0: okt dy ck daly DP edigae OMjka ola « Cal lage jab sige CahS 9 Cad begin SAS GSyytah bd dy eal ccd a ash SE I tae 5g Op jy agit > 5 teal ote slay aed pen yey ently Sin gn SiS geste ELS lo bag SI Og oo Ghd ce he tee sy el eee 9 8S ce ade aly geen fhe tee ssl ty ay 9 ny fens esi lab all as TU I coy sj Sula GIS pe Cae ead 9 D9 Ea el atl og ein « 5 Kay OVI glad pp orbital cst g 02g peer 99 Gir jl itt ocud GAd Epa SL» Ugly Ghall p bang gil ot b ly pata ho La3y 50 bys ol peg ae See 39 SR oastage any ey gl Us Joke ip ay SN ty WS Cage lpr Ce al peal ClisS y aayh ary LU scan 39 SI Sa elyiT dy Cams ype jae Slam Shits 99 5 iL pF SLOG 5 1m esl 29 55) 9 cl WS Sarton b dee 3B Aly ey ake tre eigen cee cele eee stihl no (HAZ ) tye jylore die 995 55 55 Va nS 9 pahud alan Ysh cay 9 92 (Hot Cracking ) "8 G25 5" yy p> cash Cagle Lag I Gd al ead ay Ay Cann airs og SIG lS Sh ge lH cel Glia AS I eshte y (DEP beef) pte Sy Uy Ls candy pla »> ly Lt dy LF Clgts EF PyML pple Gs ( 20 B+ WO ge) gly cs fake Coal cell aay SI yl Ci th 2895 ge GLA bay SD ol tty 6 8 JS, 2S Ae Hey PULLS go pee 54 25H a IL SAS Lage oe lgaue lary Ip WS 9S cog ab O88 Fone aed ensip Sc Sy SI hye oS Calan jg 24S hy al yy lang ST Seat ay 2 SI tty I SES Shae ape and ue pesl 6 aS Syl y sate ale Pomeyy Bho 9 ce sul Seg Boal an ces Gta | hi fae 09,6 ayureely JS 9 9455 ge iS Under ) sige of 92 Saye grat « 99 250 gh cyl joslital pl > 995 cee csye jl alee GA et fens A> 2 pe LG WB 9 0092 Cayo osiptlan CALS ofl ry ga osalite a8 ( Cut sealgs Age Syl any © i pla igh cb MAG Saale ak go Bh ey sree sl ee ole Py GIS y 5) Ble sly Pee eS aly 9 Spe ES 1 Sle Sy Gal sine Slip uy os GS Ja Kile 93 sz) 4h se Sipe Lcd wales al ope slaty 2 ae Aad ASL pd GIR srriyj Ge 2G) jay! oh PMS Sg 2Mee AV aa yl jl S Wield mass: consumiaton In Exrspo sara 1982 and m1 ueene ire A al ot Sete tfcep GAs SIplpiS @ whelam igs oS pi ed Sipe lal cnt eatin 95 thay S$ Sypacs Le AS gy, 989 cad (Filler Metal) 03:55 315 ipo ostaslts JS gf dlls al 9 (Landy 9 TIG 5 Kiger dle) pb at oslical ly pv 0asSy 3 J olyse eka Da LS geal dead age lady cal 9 (FCAW ) sp2pey iSelect cat ate g te ay Ce jay (SMAW ) 6209 09 IL gard 6 Sage Cane YU cong nee 9 Glas, sos eis esl 9p yey Bk 9 2995 ye wiz 09208 Spar (FC) 5 oye cl pc J Gy od 2008 ageless AS eae 2 2p ype lege men ol J aS pal {NG MAG ine bah pe Bed see Ayala asa) Py ya nt iow IS ah fe cat dia pcedyhnap edutnce Wma eel 354 88 ol ee Whe gal p lal San ga tate aL oy] tS Cad il dag (5 le Billowe ISU 61S gm SV od 9 Coal 08 Sire yal yl oil} p cad IS App Spd Sad A Gol Ly LS cos ge lage yl US las Gly od red Bay oli wi gd AS Sho 94S 6 53 la agi PSI ee UGB sls WLS Gao. cg2Ms VU> an ball > Ca wg ees eal dames sly edi) ESL gal onl aS plod yey £53 9 Rte cope ASEM py Eni se yy «CLES oul GhL 72 dL Ul Kile las y Yb «(Rapid Met ) gaye 9 «(Rapid Are ) as yu a5 pls 06 9 5 ad cola pl Cas oa sede GM AGS ool jo ( Linford y (TAME HOTIG ) 85 ts Spe 295 eel ge Aye dey orl cal al et bf 9 Bi5 8 yd la ly aS Sy ora TIG ws #44 pad ola (Narrow Gap Welding ) Sob clad cele by y (Hot Wire Addition ) 3L3! cigs Lary iS lye enysl gs SS y (Puls TIG) SS yy 5 Saye nan BHA kg «(Ca Jd ange y AD ont Ul p We cad 64S Gat gue J slew) BEN os ES Bp He BEE a a be eeigh sAbaiga SIplyiS ayy WC Wiclae yigl ap Meher Mean censor aE EU sj Kadge Ae a elie AS LedlF b TIG olga Sb leales Ladki 4s NGI cad 5 Ly Sips BLAS lps LD JSSpe asd yo We tle 9 TIG ald Ne a HF Ed pe CHS 9S LOY ISI sly ty oo 4 go eae ene SAB 90094 pel LS sal S09 bag Yynee nS oS LOG Kage Cal ol gl od hg OLS Bed yy Sy Lak Ie NG Jeet CS 9 WS ted ip cul LES 4 GIP Ge ty ol etl J Jl ole seed Spb cleo pe I Ale uty ol ste 980 28 Ls jlo ty Sen 4 pac Bh ee SS Coal ogg oe 998 rd wslah Ello slat P poke AA DIN 1910 oft ad ly bbe SL pagd 6 ope clash cote, job ope cod oad Y JS -Gas-shielded-arc welding processes’ TG -Welding Gasahlelded matabere walding ‘Tungsten inet Gat Plasma-walding Metall Inert Gas ' Natal Active Gas Ts aeups sISiige Syl @ * pptelam yat csp ath ripe Mall ot rion iF LAS cerita ola Giyy scala lang IS oS Seip Sige lasald ous Gyan aye seed ead T JSS 9 Cagle ape y Cislite Ldboes colajlS s cyliza Figure 3 ecbiilors dabby ral 2S coe jbl gated g gol AHS Fe Bibs UU od es Kage > Se din casey ly Ip aS SF CAN f oFASS 24 SI y 5 Oy Hy le oo. ym p dpnge OMe 28 les ( cll) ond pS ji lle endge Ue IE aul coe 55 Ign apg Cahn 9 Sg od oe AST 2 SIL g 5B 4d aT ey a co tee 5 p 5297 Soul Coy 31755 oazpen y ( POROSITY ) PS RYS ge BO Min erage & adigd gd 9 I J lye Sis! os) pillow J ghened SF an bin pp Bilow 15 85 garam 3S yp js 043 shel kd ofl 54) yp US pS sIStgp eye y Sige atte ie sla gd pend ( ACTIVE ) JU y (INERT ) 25 10a 93 4 oS pe ly bbs gla UP Seppe 0S eh OS p5 lle dose 9 igh p odd by cplesed egla Ty 9d tS HS A Spi LS ol p JL Shree tly (EN ABS ) sy 9 eed oIige ly Libre lah ly ly tae atl IS ee la gy ote PUT olened aS 5 pola» haloes ola cgay aie SARE ae ap He HAE Shy ope alegd Gye SS gli ~ ro a2 iw is oleh ig lll et eos 93h viele yigls Spi boys oy 9 EN 39 afl igh oe 68 Addb ag SY 12 babes gla « aylulaa yl 9 5b + SAS y SAS tN 4 rye td Cevold pled yy Fy CoM36M2¢M1 TR EF RS eld pa ly Loe gS lp rgrge HSH JSs9 gabe gle og F jl esl LoS V Spar a i ee Symbot Component, % (VM) Typical jou keane jaa Bg [LWaeeciel] applications | Remarks = SfOnsb esse Ar 2 aati 7 | lance D010 15 TS, plasma are welding, | Reducing 2 [Balance *) 2151035 plasma are cutting, back sbiking 7 MiG, TG, tof Piasma ar weling, | nen 3 back hildng 1 | ows rr Say wr | 2 | rows ering a rows 4_| ros | >003 1 | ost25 wz | 2 > 21010 mac a | rows | »3010 4_| 52 | 008 1 | >asieso ma | 2 > 101015 ly 3 291015 More 1 pronounced 2 201030 oxdierend 1 100 | Plasma are aning | Uneacive 2 201050 | Balance | back shieiing | ~Redong {TWh Sonn no RIGA BGT TOO Ge TE — Figen may beefed by op {he ps mire desgated asa tec as mite and cars pr S Thetatum cone sgn by itotcanon oer Sree hp Blan BIE SS aa any es pe pare teregh gASiige Iplpis Gy i e NS bets blll ont eosin 46 Table 2 Y Syste ecu ob. o3ld Lis 9 JS EN 439 aylaitind dle yStigS esl 09,5 99 LAWS ul yogis SI =| 0 ye code 9 oF SBS y eT SLU 5 ppl IK ly UE MIG po Kg ails 3995 gga eliza 24g oe IS He Bij 8g SUI Ss GAS eas lal sly Leger MAG po Sige als 1B PS Mae cle pS TUS 4 AS ( SLs IF ate SSF) Jl sail bie Jab aie ial « Cal 05. GLA 539 0p 9 CubS Bod 9929, ALU fo Co ol > gS gj ca wold JIB LYS MIG co S90 ely Gad gS] PG aly SLI J olinabl shy 9 G95 CPget dash esly 0a Leg AS AN 59 Gi LAY ps 0S tT OAS) lyin glo of apd 9 9 g5 Epi ty Sine WT SF Ley g Lai al g295il jae ath tal Jans 9S SN g9 Loops BLY IS aS I Oly ee Sito GY Gouge ly Jl YS bs 9 951 I SFL NE cel sill oS yy GUNG ope olin yp 2S sage (ZF -Z 002) ky (20 -7% 10.002 Tad PF Sy CO? cael pay LS 5 CO? AFL cs HUTS 9 5 el g5 oly MAG po Sige Seppe CAE 92 y ood GS) hte a Ste AE=~ werd EdEga Si gly vel i leh aipe lal oot ion O48 IS AN lp 08 AS JS cand PERI I yb thy Ke IF ead eld Up Digyl 2 Sab AS SS gd Syl y I lpn ah ep ge ah ps ald y a got SSL Sie pete p Lali fgets ES Ge pe IS Gy IS ll Jslicd le, ca 95] lw BF gic aadh liye 4 IG ad lal» Ae Se eat sly Bc! eS ols DUS i a IL 9ST hgh 9 la IS UE oem CaS Coy YE y yy ose ONbHl ly abd (HEAT INPUT ) (52999 <)> SUI sly (AV Joy Calta O55 « jy phn obey y ogS)] Sigh 5S 85 8 NS oly Op Mb ye NSge Cope Gal sty | IS ip ge Lal gS eg Lope IT epee ely 9 (ZV LY) top cin BS, sop cd aS ye Wh 5B ald & 08g SL LSS Qe y alee tien, Hh ie HESS Se Sy bp AeMeL pe lll cet moon ah ptglae igs OS pb +p ipl onece CYL! p TIC i8S ay hi fo pd oe ala ely! > WIG pL b gglall 9.6 VET oylad L ISO (lla yu ayluited p> « ( GTAW j Gas Tungsten Arc Welding. PPS 0 55) 5 ISie Lal? 9 (Mechanised ) 4j.AS+ y (aanal ) 19 cyyum?9,Slac oyu (ARS ) oh Oly Geel arto BS MS cillow 65 et be Ge tbe argaoe JB loint Lie) Jat lS 59p 2 9 be 8 9 SF 395K 45 Ge SSI yup: oe (eed AS eat yp, Slat Joe 599 8 9h 9 998 gl Fn 39 I tal Gol pa E pene) os gb Ka LS Spe 998 or cel (sho Get dln ola 98 ae 5 ee A lia epi Gy 2 Slat ip BUS © ( 2 Se bly ee ap SS Fry PS yp 2p oe Cltlow 0 29,5 ese bs GjB2 SF gS bidow MS beg lle hae 89 oS) Hl 3 pd ow pyle ebbcsL (geese «hie g lems yh ge Gly walt ayy Si abs 5 Rm shy wage giles ie Current eonductor Shielding Gas gasin Nonconsumable tungsten electrode Bz _— Gaseous shield WWMM A Copper backing bar hr nS a Saye= coatgs ALL ga IylgiS Aa i) y q 2 (04 Ww ON pe pllall et emis 04S tiiglaan pig lS aS yais ew: Soret # wate Son um WA} i yop oon ae 2TIG sigh bY 5 Sedge getle y Salad sled c § iSelye sla JAS Bea y Spa ee Cc hel saps ont ee) tS 0S JF lanl 9 sh oe ie (Aly o8aye gy 9p SH lla gay) 1 Bil i B Sed BS 9h bier y RS (04°F pct) VS, T ryglaovtest Biles fF ax ll D S92 chor SUA LS Fed SIEiga S39) ey) <4 = KO iN (— beh lal st nt Alan vial cip ee) at erases logy 1) ab OVLAST Sb HS y STA 1905p 3 ISA wo 5D ay begese 5 JAS 9 IW Capt ji ( BS) 4 oat 3 1S pyr GS (LEVEL ) ole ons x Jab aS lion F cal (VALVE ) pF uaa ial JU 2 N Best \ BS ep) oS podete Si, Gl FY > te aS ge Dye 1S SI cae aw J IS eas chee (0) #6 ouns tal JES, 290g hy ( papi) jh2S Gaal ote > 99 et JE gel 2p LES le te Soe I a5 ober Or SAS Liab y cated Lb 0S pl reg Sal Cd 0 dee 6g Sih & te WE sy) Atk BD ye PS ee ye Pagile sy x 8 jb estan GL ose vay ange yb) WES 4 35 155 poled EP (ake yi i Jk 8 oil) pai 0S oi By Set Ret ahwemy Cyd Gigs SIgliS @ ah ive lal ot si 98 vielen sigs cp Fine ad ge SSS Fabgy gpd ld pent Hy aS esate 9p ae pas cab ype IF Jd tall Ak AB y AS me x cane IE LS {0 beet - ( FLOW RATE ) i gle Ey) ladlow jG pan 3 34fd fade 99 dy eo dLej shames (pKiaes WF Lcd oatad GL jae y JF Gprae Glee ah (ake ) 5B canes ( a eh (ost) Bosse eg (we ‘Argon consumption 10 a umin] |Z 7 9 Td 1, CENi-steel 4 1 2 3 4 5 6 mm 8 5 10 mm 20 Material thickness Gas nozzle diameter 2 Ua 9 ce jyge de ree IF ye Ve JSS j oalite y dele p lie audge ofl (HAZ) cp jf les dilate oll ip cep + . iS (ex) pl aoe 9hlee + Cc Stat ey + IS ig SIE JAB ee, 9820 Sy gly 3 elit aye Jib jh te Soe 95] IS Spe ae HS dh eas BP oH» toed ead sty Bike La 9 9S SIL od ge ald 9 eshte AS CaS GI ue bl > bay 9 (Rae Star) 96 ga by (Seach Stat ) A uy) 399 S9n9 ty 2 «(TG ) {High - Frequency Start ) Yi lS j oalizad 24S gs IS aa 39g aS oe JB ld ye ed Bg ely Lye al ag ge tS he il ta Set WB 29 SD od i doe ag ge alsry 8 GIRL 9 SIglgiS Gey 1% oe a A eh ine lal ot emtin 1S iit yg ps on elx yp ee ad 9 ay ge Cygne dopey 9924 SI JgS9 J ole pylate ar Jae ox! 1 aygSD Sy id ED Are ey Syed ala gah Gla MAS yee Sy I esd 0S 8 Mi ctl Bobi sy oh od Gps Jalil yy pg o5dL Se gLasel dyp p Rte oy OO Gt ty et Bor? aad as dy ahiod Ss p> y JAS pee 24 SSI LE poy cel > elisa J ( DC ) tne ang, Pay co he gS Bg cee Oba dee gd Egy Glow te g edeeme IS Pe gpatene Bye hye we 9 sega Spt Stet oh an cele) Th Eb oad bar eg ge wali La it tee i By ad oS SHB coc leg Pe 9 A ley CSS Sed I yy ol stl I Send cat de oy cack Syne Ve STS Ue sliced oye p29) 2909 29) 50 ga deter YS anc pg afb agny IS Abd 34 sla peda Sp Joslyn p Uc cad Jpn We BU je bid os oe cighte Gp eo AML pili Ls fae jae 2B 2ge9 Me S295 oe Hy or & AjE Lid. ( De) oe ds Broad andflat_ Narrow and deep Penetration penetration intensity of current j9eed for welding with high imensity of current, eledding and TIG - spot Ab gaye Pate Ug cypSLgS (sary Dj aalizad ype 3 lhe " my oa may eS eeups ipa eiplpit @ ics SS ah ce Allon como yt eileen yigl oS pb Selection guidelines for welding current Min loved ste Plate Joint ‘Diameter off 0 a Current = thickness type electrode... fled 10 1 1 10rt6 1.8 0r2.0 20 W 1 1,6 or 2,4 16 of 2,0 3.0 a 1or2 24 24 49 Norv 2 24 24 5.0 v 3 24 063,2 24 6.0 v 3 2.4 01 3,2 2.4 0F 3,0 Alumi AC, welding, position flat, butt weld Plate Joint No. of Diameter © Current thickness type layers electrode filler rod 1,0 W 1 1,6 02,4 20 40...50 20 w 1 1,6 of 2.4 30 60...80 3.0 4 1 24 30 110-130 40 a tore 2,4 0732 30 120-150 50 lorv. 10r2 32 30 150-200 Copper OC, electrode negative, welding position flat, butt weld. Plate Joint No. of Diameter of ‘Current thickness type layers electrode filler rod 18 0 1 16 20 90...100 3,0") a 1 32 30 150-200 5.0") v 2 40 40 180-300 *) Preheat Note For welding in horizontal and vertical positions, the current is approximately 10 to 20 % lower.tg GIRL ge SS ylyi AY jet @ lal cine lll ot cmesin 48 glean yigls Spi hae pal po aad OS a jae Sipe ee Mge pal p eee clase pd! WS SES Jaa aS Aid pa pa ote Jee SIS: Sle Cent ral aly 24 SIS pasta JSS bid Ap y 2S 4 GAS pb A Eayd 24 55s ( Over Loading ) 29) AS gl ote > J obye Spey ghd cl bel p22 ce SSS si8 Jone ed OP IS Ut JSS Hy I Sg p KT iy Site lle aausge 08d JSF ClybS yl ob ges aly ag alas qlee Aas 1p ogheF ee IB WS sey eslngh 0 AF g2y 8 baal JS eg Spe 9 Ak HAUS God Jak Sypail pad sales al Goh taal 28 ca JSS Gillen 6 55 «39 pal pitae glee bes pe 9M «5H tpe eb p(B LS) a aly by aS «24 5S gle ye elie Opp 9 He JS) a anys Sets ayy 9 pF Sle IS 4 Be Tero AS clayey 298 Sob gtd blows IS 9 tb 3950 yog8 5 rye 5 ge oll fae od Anh 3g SH al ge 92 cl de plate esl oggd Kip dy y och Anal 29 Il dy.th plod Jat Gul ae Siy Hi ph Ke el ange 5 Miia lS > direct current alternating current a b c d a= 20-258 - 220-252 = ai é H é 4 h 10 25 10 05 12 18 40 16 08 20 24 60 24 12 30 32 80 32 18 40 40 10.0 40 20 50 eae) res solSigs GIylgiS Gey (ez We Oth Ape lal et ign 14 8 tiple yg lS OS ps Current carrying capacity of pure thoriated tungsten electrode as a function of diameter Type of | Tungsten | _Correntintonaty | current | electrode [too low 00 high 1" = | thovieted v _ U ~ thoviated Contiguration of tungsten electrode end during welding with too lew correct and too high current intensity » TTUNGSTEN-ARG, ALUM ' ‘ANC VOLTAGE,VOLT® a Arc voltage characteristics of argon and helium 30 «00 ARC CURRENT, MORES “FS a a ee Tp ale aoe ep bewgeemN| gd Ghd ga SSplyiS A vi 102 @ byte apt leh cipro 18 His ting AE Ay (pe we) ip wo 2950 St ay et Caper eg sib o> Deg tA Mey (tLe a) iS ley 8 2958 Go Sy esd 9580 AL lye jh Pye oad oppge aye aay Sige edge 98 age Clabes (FLUX ) epee (opp ADIN 1919 3a) 0,8 po Che jth ol 2 (SAW) 5999 225 5Saige auld Jpot current contact R= rectifier are 2 Sem r85 S Sabet Dp cali! 9,90 St jato0 er SirS nee 22S ais yet A ew 0225 4) Slot: B pwns GLC eiSig: Jit:Dwigs SIG gs 53 gli @ lam wight pds N Ob Mall dei 98 Deposition rate of submerged arc method Deposition rate with 100% duty cycle (kg/h) T2000 GOH BOE TEco current (A) DIN EN 756 9 laitiaal (oles! yy (sige pau 9,faitiael pb (ad ge pace | La ojlail ) 1.6-2.0-2.5-3.0-3.2-4.0-5.0-60-63-8.0 ad ofp obit ye oMLa ly de ably 1S tad ele abl gos lil ly rteg? cdalegd dele pyle uty «DINESS1 abate! 3 Jus FA ge BS cd LS el 99 glace jl es Site cslapeatte Hid y pe Sls Ory Kap cee +g JSeige pay aly ypeD alba 9 Se 6 cam a SAS g Phot Blow wo tgp 4 KS (ill: 8 silk (e Hoban SF) aybapee Jeans olin age alate gS llr ayy5 4 SS (ls ns pS of BIEL Be Shy bye plecough GIG gs BIplgiS Ay, © = le. is belie lll et mtn 45 pielaan yial pb saak, lial gla od fell (> tlie seebye J cbidlou (z hae Saby nn aetie JSS shoe te SS (2 (ab pe expe ae P) Me 8d dpe bale 2 Ghee wee Fellow (+ ta Beha obs ak, 5B g epkeye cre gla AS (aT these 5S gb 9 opSdony d USF ea wd} AM ( sygileglll (ony ciaS a eggS sale) tae an, ae sl pote af hal: eoyemy cep SIG gs SIolgiSs ay vi a2 je! © AT ie lll oot min 9 helen yigls asp Ege J IS 92 5 1Baige 5 stalk SE welding current penetration depth increasing + welding voltage bead width increasing c OO ———> Welding speed bead width decreasing penetration depth decreasing 4S otae Seb y sae say 92 Olly Samal ye 252 42 52 current: 500A 500A 500A current density: 102,0 39,8 25,5, Almm?= gd GAEL ge SS gl iS Ay @ abel pe lll ot comin gt widlae yigl OS pb 2 aalal) 5 Seige Bia gal ¥e SU zits lt ly ZI TE, VIB ‘a)corectarc voltage —b} «2 :age sz0 high 1) vo :age too low bea: snazs depe-cing on arc voltage (Sant) Selle Gajp Ge welding of circular seams \ right electrode postion <<————® wrong € actrode position favourable work piece connez-onyeas a al a Ze} y (02 SAG ga Jaally gis @ ah Ape lal ot comin 1 epielaae ying Sipepat il Gay ms (02 eASiigs aslly gius WW Sale eal eotin ah ae pial pb Fee ST ALS Se JSS ge AS Laie GOS eet y ate WPS Se pg 5] Ga sesh aaLed Lal yl aly LG A ge ead jal AS Aly og Slag sly le OES Oph SS os Kage yy 39 0 Sly Lane SU 9 eye Ceol agape see gla yg 49 ojle ELL g ol b ly Abe clos ult oils gy) Ly cabot oaks polass! AS JOS 9 5 JSS ge ay tty lao batt onl ales jo La Colly ceatl SUA gay LES Coe gibi ay CL 9 olyb pl o Je clpe & etl GB ge ojle aly petted OS (ge ype ASME cperul cg jf opiate clas ast! (ols aed g coVp 8 9 53 yjlee ly joi API gars! el sls pote |, plas Luka! AWS al 03,5 gana ly eeloaSs jf Jest EN-729 2S aly obs ISO 9001 sles lait LS gm Gage AS gle Ags 059! CAS Le alps colituly Obes! glatal, G5 & ee kee 29 ojbulial gol 00,F es jhe cot Tyla |y SIE ge ph! AT cle alys g ojfastead Sut ole aealys « als” Shp SIE ge Sab SAT 9 Sake eee slo ylene sol lite abies Slings g Leo sho AWS, DILL o,Jaileol L238 Coat ibis g leggy age Sais jb jo ASME. Sec IX CRS past cle AS API LOL, APL 650 5 gp sla ofl gage RES Jos oyosLenal 555 lig olay tS 59. ABU ge jLE gl bgbas 9 Gogh 03S gil Se 5 Kage esl ob oale Golatsl og go thqy plist 4 EN-288 pC pe Sy lee AS Spee Sie Glas bata! ales Gua aS cul yl cea pl 2S weet 6 SIS in aI Sater A Oye bl sla yette J Oype olyb flee @ a Mas WS 209 gt we + Cy glee a Le g one olajLs olay G6 age yy Slate wails gLite gles uLeal a 5 009 ASME. Sec IX 9, uli! 9499 gpl jo ool al oyge dsl Cot ond o Ltt 5 AWS. DIL2 sas lil @ AG gm aslly gins bat ie ll ot cnn 9S ela yighs cpt (WPS) (5 yWSbge hg Gbaretee yi pealidd ogo EWPS p35 Sy pus basetne (Y-) GLS ASME, See IX. (QW-482) o lsat jo oleate WPS 3 ou 9] Aigei \ ojlad dened 59 9958 (ge SS WPS Ss Adsl lente pb Fy pe jo 055 pes snake oF jghiles Cul ot oole soll pent ME Se yl Sw GW bal pjJadjbe ASME oylastial 9 sah dogs ojlye SS p5 WPS oles (T Wb ot Cen SpE yw gb gle elitty g Look 3 a Ly 25 pol 2 Juitols sy! WPS lis &u,0 (FT (POR No. ) oanF 436 (6 Sogo CAS SIF oles (F piaard ojlat (O Baad &b & colitel oyg2 GyKtge Glas! db auld sige Auld pact egeu (A Ly ald ceed WPS Syl 19 PAE galgl s op tes ogo WPS 8 Typ 59 oul Lille gle iy pe a cla al AHF hs jo ype Gul sly cal Sige loses eS ge AES, lS Set Gemme 9 Gee 6K E9e gy 2 sl Cuogare Fe BES a a ie EyeOa ig lll ot csin 98 pas sel SASL 9a aa gies @ aglaw yl 5p SIS say cerns Absa ela tah ULE JLasl oy g ole! ojlait-1 4b oly ee GS 4s 9 ab) poe GL-T Lb slag -F rp Shes o 5S catia F Se ol SE all pest me td Spe po opbastl pl UL sj Rage slosals ge sly Set aaad \ Spar 99 oKtge Glanld ty T Symbol Welding Process GRage 15 SMAW Shielded Metal Arc Welding DD Sng) 25ST oad sg GMAW Gas Metal Arc Welding EB oi oie GTAW Gas Tungsten Arc Welding ESS od ce FCAW Flux Cored Arc Welding SPRF ALM ad 5 ISH pe : MIG Metal Inert Gas Welding ES Bile FL 5B gd Sy MAG. Metal Active Gas Welding Sled Bailes FL Gb agd 5 IS> TIG Tungsten Inert Gas Welding ot Bile WL 8S Ke PAW Plasma Arc Welding Lak 8 See OFW Oxy-Fuel Gas Welding SE Seb oe ESW Electroslag Welding SI oh 5 Kage EGW Electro-Gas Welding BANE 6S EBW Electron Beam Welding AN Sp SK SAW Submerged Are Welding snp od cage 5 Kige gle ald 5 shart gall I Jae~ as gli Gay @2 5S ga ually hans (2 a cis lat corse 1h pla igh 5p ISA Spy oat ee a Fa Ege yy pla ogee ub ele Spy Seat jo HL L Semi-Automatic SiLegil aaei « Automatic Slag « Manual 20 yes als ce La obey A jf sata Ske 4 slo gg og SUL rgd eK Rog> Jl lyse tl Machine kt A eee SA ng ogteee Job :Joints (QW-402) Jlail ¢ yb (T-¥ OLS WPS ppb jee Gil p26 29 Coe gi ol ly Gg Oty) SF Lall ob slate Ske Se ARES GS BLS ype yo CI QWHH02 «Jbl ey ay ype ojlaslial og gs sale £ ORT as letay IB ge & LL Gils oolel Ven CO 3 WU pe ayy Sage hy Sy 5 Sate Ble slaty, GLY ad Sy aS sloop I old Fe Ser pe Sek Se & Jasjbe al) aly solate oly aed ule sISE—z By ty lps ee OF (Groove Design) @& & jled cb (Y-T-1 34 OY pe ge S31y Slatl goby js gles ab LAUT Sys a argh oad ool 9 Eyal . BF) IS per Jlail Cyb Slyie 4S oo! scuul yay yal 5.5 (Groove - Fillet — 3 de HUSH haadle « Jlail ope JS2 cul zy Uy SLaled aye A sty Slay beige gb al 55 Ja OL = GA Sige yo g ans ge Gls Pe Cob bat ol Sad jt glare lan JLait alee gb i) SS lsh elle T daeas a 9S Sym Lads hag Lp 05g ola y gllae 5 bg Candy aol Id cules. cel oad IJ AWS DIT ojlutl l Gilles culeDna all qu SE ga asl) gtins WW be pe Allo mse nit idl gl Spb Symbol Joint Type | Jbail ey! B Butt Joint ep Stal c Corner Joint laa Jlal T T-Joint Jus BC Butt or Corner Joint SM ew pe Stl TC T-Toint or Comer Joint T JSo 0 JY alas Just BTC Butt . T- or Comer Joint T Sea Jill Gath Jil Symbol | Base Metal Thickness & Penetration daly 5B calindy ge Sai gljne C Limited Thickness . Compelet Joint ee LAS Spi ayaa cals Penetration U Unlimited Thickness . Compelet Joint ye LE Ss ayaa cal Penetration P Partial Joint Penetration Symbol Weld Type T | Square-Groove Single-V-Groove Double-V-Groove Single-Bevel-Groove Sb Ss, Gl> pi ke Double-Bevel-Groove Wish 99 Fle oi ee Single-U-Groove BbSU Double-U-Groove Single-J-Groove wo} oo} a] of of ef ee} vo) Double-J-Groove Flare-Bevel-Groove Jbail gle cyb lactis -T Jouroe. ee srg Jaall) gins besitos 435 wigan pial pb 29 AME Cp! jf oobi Cel eg 5 jLast ET dosed gle> jb y JES 9 age LU oS 29 2995 oe US pd y Lt ge Ole ol if EMU! g SLE LY g Sul glace Lo ats Cul oS oss GLE 5 Kige 49 calinal oy50 pS tigh idle T Jeae ese letign Jlall @b gjbais glaiale -T gar Is ls oly Vynee Pe Be LS Laks gba oS og ge oolinal SIR SE I ge DES Je cel oat oo LEY JSS 50 Se wen 9 pelt ogo 208 ae 3 lisa, Mok woetal sein opt age ow T JSS 3 tye SAF cable (Backing) iy cuts (Y-1-¥ MSS ple ype oy gale SMEs & Ln apd is od T dared Gla JES 19 oF jgleiles class ee alt Y lil Lb oy Ole Spy pales Gig LS ay, Ole gas ast ele NS Spe ety ee 9 hg LST ES ob g Galles JE iI gleabl oh 9 pd ps wold ety gto a (bgt pop) ET LW She splat cold O08 (0 S8 ay cate i oalical pace bool! oad Ley Sr ak BI ESS any ba ple SoA] peas 2UT ay iA iu SAEs Jasll gins @ lath sige lal et reign 048° phaglaae ppg lS AS pis ~. oa rb FB PL pas srve0e cnoove mous: notupeD ANaue OF COUNTERSINK FOR PLUG WELDS CONTOUR SYMBOL. ROOT OPENING: DEPTH OF FLING GAOOVE WELO SIZE \ FORPLUG ARO SLOT WELDS. NGTHOF WELD fitch (DEPTH OF BEVEL; SIZE -* ue oF ° “ OR STRENGTH FOR PITCH (CENTER-TO-CENTER / CERTAIN WELDS ‘SPACING) CF WELDS ‘SPECIFICATION, BIEL WELD PROCESS, OR é ‘SYMBOL (OTHER REFERENCE ae WELO-ALL- ° “AS AROUND eg te Oy SYMBOL TAIL (MAY BE OMITTED WHEN REFERENCE {SNOT USED) ARROW WELD SYMBOL. CONNECTING REFERENCE LINE Naraceacne TO ARROW SIDE MEMBER OF Te cern y JOINT OR ARROW SIDE OF JOINT otew ELEMENTS IN THIS AREA : & REMAIN AS SHOWN WHEN TAIL Bo Beting "AND ARROW ARE REVERSED. vcanreaeeeun sone som —| f \ ‘THE LENGTH OF THE REFERENCE LINE - Ne Pam Sade ole OLAS ly AY Gla aalyb 2 jlaibindl Cundge -1 JS (Backing Material < Type> ) ay cuty alge Gaie (Y-Y- Epo ed pl 99 2 gly ee (clo nde Wy) ay ty jf ool Sige 5 SB be wip, ge ae ty SIpse & bane oF ealye 09d ole (gi OV 38 cle ang (ll Hy (S (Be Pe SHE Cz. Ar: Lites slojF yb j> (> AAS gs ae ity olgte ay og ab 3 (Fillet) 5 eee bo gl cletye po WS Sul 3.4 pi Bp ay HL ol pa sledge S50 a ( Double ~ Groove ) 43,6 99 543 lessee Gane ot Sbatl ele sage js AF aha 39 g Cle Sl 50 SIs cee 9 (QWHH024 ) igs Gs cS iA ania ee ae Bp He BS a Sloe ye Se=y tas glil ay 4@2 slog. pos giao @ fs 1s aad ga ih hall ot me nS clam yal cpl ty oligo 9 ( Back Chipping ) 252 + dtl yy 005 295 Sow ate, wh sadn Kos! SF Ls 59 ay Sat lps ty bee 51d ope Coe plat boars JLasl 5,0 2@10) SYMBOL WELD CROSS SECTION + Pe ME gale GLE 0928 i! gulls -¥ JSS he Bee ES a Sy be yeepeau b abit @ z 102 SKbign asl!) giand be pe pllall crt tien 4 alae ypnghS cS pir Base Metal (QW-403 ) 4&& cl3l3 (Y-1 Spent thee jhe og ce pla lal sy) Rtgs S sl AY Ob plat Sy 9 9 SS eB y> Lihat 9 genet SF (ible! ole ) 4b lb gy) coal WPS oylee Sgt galilly ale g Stge ant d Sheree SEI 9 6 (6K age iI LI) AL BF ogy A0j¥ Lond abel ojos cua LS 2 LS SSG 9 og SM CL elem ie Gil Shhe pee tb 2 QWH10B ab a bye Jas be cond gal jo all ly soleetey alge (Group No. ) 05,6 246 Saiz gt (PNo.)P kakie sae) TSW Sy yr? cathenet eS FU ojfatinl ols -T Aly) jb Sogaree 9 bb cubis Bogue T ye Sof (PNo.) P date ove (Y-T-1 (Se pee P dats 286 Cod kl; SIpLD colt g jl Syge gle POR . WPS last tal’ col AEN CN 5a eB Sl Lal, Site oly g spd te GUT leet AS ail oa fren P Late ke pe oe ASU 69 p5 Vg Cob bil ely pd SF Spe 5 mb Seed shay S a Phat ote pe Cod GAY US Sip jos Bir SHY aL LS 0 Li 32 Gly + Group No. 9 P das te ole! dy skal Ly. ( Group No.) sig go Leb oF Bb! sige iI oe File Shaler 9 Sjpplee ole pH iI GLIT 99 Gael bo 1B ide jl oil 9 jolly golye Silas ab ead ete S pbly alse lojLll ely Pdaste slacl F gar 59 ee Fe ES ey ope ee= peerer @ ¥ 102 ASE gs eal) gtns - tN ipo lll ot sion 45 cela yiigls OSp P-No. ASME , Sec. IX 49 alogs 0 a5 jules rit QW/QB-422 21-25 QW/QB-422 335 QWIQB-422 41-47 QW/QB-22 51-53 QW/QB-422 al QWwiQB-122 | ile glajlul P-No. 4 bys y0 ASME cb aS -F Jour AS Fe eps oP ate re cle 4s BELG ope ge QWIQB-422 Jola> yo ill a5 yp0 50 SIE Slopes by olent 3p SS WPS yo cub 2p scl oat a, QW/QB-A2? jl case Famed yo (Specification type & grade / Chem. Analysis) gylesad (oS j5 bo jlaibil oles (TTT SUjLUT AUS 29,8 go 3 dye clas asad lily 4b OB g oJ. s3y oto owof 2,9 Wil Latte y 53 ASME. Sec Il Part A.B aS 2 ASME Cac! Laas oat ah pi ley cle SG ub EEL I pete Olas! ole Ul OILS aK yg0 yo cul 9S S51, eb AAs Suto alg! jb oogicre 9 ly 5 cules oogane (TTT ( Thickness Range : Base Metal / Pipe Dia. Range ) Sls SL Flaps ge tg apd jad al 99 5 Rage Glade 0 4b SIs cals ba cuales 05k ( Fillet) 5p & aglF Jlail 51 Groove and yo be cuales . abl (Groove) ens SS pa ope LEU Ay) 5 Kage opps Aabed KS yg.0 59 095 gs 79 Fillet oid yo9 caus pUubT @ (02 re! SAiga Jaa) yiws © OLN pe lla wt orion 138 ipl yg OS pis BB OD. ate cee LEV nee ops antgs WPS jo jes aly) hd Ue aah SlpLs eed ge GLE LD. LI yd belo (Other) sylge S49 (T-1-F 3098 94 Ty9 ADL aly GIB ae bogey 5 Lio ete SIS Sead oul yo : Filler Metal (QW-404 ) aus yy tld (Y-F N58 oes Jlail clu! sly gjS2g> sland A510 Vpel dab Sa a ale SpE ob ip gs CELE OAS yy SI apse pyle ul gly solid og Cha oS gt SES ET 5B aS eee pe ae Sy Ge LS HB erro SLs sla al, sige sald (al he 5B lent S(O SISA ees (e SP bilo (o (3x8 Bee) Hee S98 ober Co ae foe Seb Cy Sr PG Mage yee Ce oolis Ab ALS 9 Gb OI yey Caml OS oI 49 og SII GUI gly 0 Seed 5 tga Ghose Lass aly by GDL WGL 25 25g ge pee gar gpl jo cel Sop 99 715 IS ay deg gKibge Gg, Lasts all | ple ay oul ead 53 gIG pl o,laital Sel ts 0a SIs’ Bee Bie eS ejena bls T @ eAlGtigs asllygins leh cine lal ont oon 8 alae yigls os pb GAs ly Ka L( Fillet ) gl age ojhail oy ate «eae og SSI Ug ge gy 59 (Al oF og SU i) eal Ly AS el ie lee 64 ph Groove) sled Sletse ly 9 H* cle sap] (ge Sete ETOXX fg pd GA KS lel bE GLE b ool See oj oR ope 1) SE Ay Pe cel oa glee 8 FIXX —EXXX 03 =I Se 99 Syl aaah pe ofa oe tte GIF cilens Us 58 Led sb Gee 2 Ce cceil he glee 8 ERTOS-X 05,251 pS ol 32 SEL ral ge ojlall pte sop og ASL sage 9 Co seal pia gles 8 E7XT-X pH igpat of Le og AM GLE plas 25) ig Sb Spee I fd al laoy 20 3) Gad GU ype 79 aig Gay Gile LES Ab Sige ode eae ph mips SAS Gyae jf Jd ul looy 2S oy 2S ele ee gle ebb (ge QWH04 0S yp 3b & bys o,lutu! ', oilpe sjlasjle oad yl jo al ly oo SFA sae (1 (cad 5B gary Ail 9 WS) AWS oles (T F damte ose (T A dake ue (fF andy ii ajhal (0 hee 5B cules Sagres F (Sm on) SE deb 9 2 Pt Spar (A se SoG er ee BE SS hey bp ple Se= 9 Sa aT (e2 GABigs Jaa) gins bth aipe All ont sion 4 (SFA No.) SFA suc (¥-F-) sath od aly gay diab ilies colgag S yo eal Gly ASME. Sec II. Part C ola! 59 pie yo Suh S Spo ened SF 9 SIREN Sas aL OS 4 SI gay Abb Sl oad WL) aS y Id Gre clyag F aakte Slt Oo (AWS Class) AWS ola (Y-¥-¥ 92 9,10 ap ey ody CIpL g Lay ASI 5 LF bi sly iglize slaty, » Glass los last jo SBF pL Lily Loay SS pL cad aL! ASME . See IX 0 Jutt aL! y a5 WPS 6,3 oaL5 oolitul ji ASME. See IT Part C 3 ,Jaskeat jo 5 JF ab yl op5 igs tgs AWS 0 luk! PL lS ob salons SSSFASI 9 Jo ess AS Me ebaoy aS aly Sle ole Gye jf ae oa 99 eulogy SII Cae g base GLEE G > Sl (gs EXXXX Spo 4 boog 25) eae By el Cape ial 7p Bigg gh—S) KSI sli » Gye 5B AES pled basas GLE OL Ext 92S teas) HOLS baste GLY pee ob, 9 6K Sge Sandy Sans les LE 1) Lang 28g AF ola Sg ed Vg F Jylne ath oe ety Shepes ply Gps! Rerway (F No) F duacetes oe (FAY socal (Yay pee y Leng SII) 2 OUI’ ely ga peed Sy CES 49 F kates one A Jy e at aalys oolal ange 9 pj¥ cle POR. WPS law sal eb 5.5 oe oy! iJ ool! Od oe GLE Be clash y Bhs oy SI ely |) F No. ga penis Sigh Fda te ke ca pe F deed 9 EG ge QWH2 Faas ose bye Jail yh a oars Sp len IS eS iy bps ple~~ yaa aT a (02 ASI ga ally pins WW lath sige llall et tien 4S piglet ylglS CS yb as » 5d gi SIRES os pes, 392 ond Sane cle eS Sg slay 2S ola SFA-S.1 (8 DIE SU Rise le SINT oS 9 BS NS ae ee SL \[ SFAS2 2S pegs 25 SI esd 5 tee Sle oT slajlll y apeceeyll glaog 25 oI SFA53 aS gy 29 2ST gd 6 Kage sly oF Bij og clang 28 Olas SFA-5.4 9 Sge5y 29 2S og sage sly silll pF og) ylaoy SSI Shame SFA-5.5 coh Sam sly ee SUT ee gb tiny, Glory ASI Slate | SFA-3.6 wo sles coat Slee pe 9 29 AST bee SFA-5.7 SS Ege worl gH SE peel ly oa y CIB SL SFAS8 8 OY Aon pte Sle ge ae 9 95 ASI Cla SFA3.9 ~ ol SULIT y Sones! At, ope sletge ee 9 9925 Obes SFA-3.10 € DB ayy Sa oo Ree ly ol GlagUT y GIG Glan, aS OLAS, SFA-S.11 ol SWI, [285 sls, SI OL SFA-3.12 (Solid Surfacing) 5 18 25s, 29> slater pew 9 o¢pS clas SFA3.13 9 Slee pe 9 oy AS Slate SFA3.14 oe SII ly Weta ee 9 Og SI Lae |” SFA-S.AS oT SLT y sepstid Sletge rem 9 99 AKI Slate SFA-5.16 5 Kage ly oS Ved le SWB 9 9p pT SL SFA-3.17 SFAS.18 SAP Ue ak eae le is Nad sees wm 9 9 SORE ANY oe Si Kaee slp ad Ted sls Ls (Composite Surfacing) S + 5) 254) ty> Gletee pow 9 9978 Slane SY gs Shege omg 0H AFL gd Ripe Gly op Sj SVG slay AS Slant EHS od Re le oF 5 SPRrr ek SIR ae ly Sil oS VB cle NE yoyeSctanes | SFAS.25 ESI 5 ep 5 Slee eet 9 Og AS Obese SFA-5.24 LAM ob SIT ae sty SIT Sy a8 ed le SG y 9g A La ELAN Sage Sle SI Sy aS Ne clang ISL FEE SB od Sige ly sitll oS OVS cletae oe 9 oy A SL SPR SIL aed Spe lp ill oS Ne’ las, AST SL tt Gye gle pV ola \ SIS 2pm pear oe SF ead slp SW Slate I SFA-5.31 ‘SFA-5.30 = (SFA No.) 0asS py, ljld Ulises slang gf Olathe ojlad 0 Jgur or ne Feel he tee BE Ba Se bepeasy iT @ aed SAGs asl) gies bt pe lll ot oem yt wide pil ph IRA ge Ge Condy ey dy | a ey INV wager + Ail Cae Candy lar pp 5 age Speke SIE tl y CAE Sang 99 59 6 Kage CoN py EN ESS dy 99 LB Kg (SFA-5.1) 95 98 gl00g SI 5 GF li pga By U Celine 5 ISitige (gla Cerny —FJgur SAU be Es! 2985 hay sla wd be — (AN pSae LEG pects Ob > | (2) yal 2ST 2 = (BD waters gle 0 (OD pipes EL ee L gle pee eee Lyle Ob | pry joke 1 ookine i pete Lgl Ge 2 want EF 3 oot b gle ob > Pe 4 oe ASU ate b> mets Ohare oF 5 oe EE ee Lgl be oes Sats oS 6 oe Log ke | cal oy cal ost y 7 p9Se AS Y pein b gle Skye AM a ely Sige oF 8 pene b she be panty ot gal at 9 GAS gh gLbg II gg i ae dU lie Se SI slash er 9 9 gg Vga (SFA-5.1) Bp Bee BES Seg pe yee2 seas bali Gay edge Jaa gis Ww al ioe lal cat nin 1S wiclam ying cpl F-No. ASME , See. IX 53 abyy0 05 ie we stall es i 1 QW-432 Np slg QW-432 QW-432 QW-432 QW-432 Ti ss, pats I 6 | QW-432 Ze Saslly pe p3 717 QW-432 eo Sy tee ay c Biase lagu gly F antete 206 “AJgr (ANNO) A datte ous (T-F-F pe 5B ple bye A Late 506 09) ee IS gal Glajlll og jo LB A dakts cue ne 9 OE lees jg) & NS pw yo ge jul La! QW-404 -5 aS Golly atl go yh ge Eg WPS 08 99g Space A atete ae (QWHHI) A gue Lily PAW .GTAW .SMAW 5 \S2s> gle ty, sly (Gl sop abe ge pT a ly ait} op ge KH pd, 025 aL UL oS y 5B nile ye GES Spe uly, 1 BEL ge pee ojboilinl palbT Aplejl alee Wb digas sulej] pl Syy0 50 2 ESW. GMAW 5 Kim slo ty) sly CO ph ge olde oily Laugs ot ail,| Slates jI-1 Op gs Me UT Alpes otal gles tal d b -¥ ath sul,d jo ooliul oyge WF ub Liles JF Syy0 a 59Peas tT @ lA (02 CAGE 9 Jarl) gland ah pe lal ot emn 9 thaw yiogl 5 pis SAW ¢5,)KRtg> 8s) slp Ce pb ge eclle gal aul s albe 598 jf oolal Lalo Cog eaijls lasts iI) Oe ge iT gad 5 fF bal cos = (Size of filler metals) ovsi5.y. j1i ojlail (T-F-0 LBS jo a eal Ge eytKige Clee g gale bbe jlosis'y 3B ojfoel ule Gls! SB NS Meg Oppel 9) age og aS ola best ejb (al Sage gla BY cules (O SIR Age Senn ( (Heat input ) lms 224 cals o> (3 Wage Syke (2 eS ad aad Seal iI oS s5p Tesla oS 509 250 jf aL 5S 0 oS Cul gl I cael’ Uap a a BEG Ls AM 9 lL sogee eaty 99 Rte Sly CUS 09 28! 0 8 SLB ADL eed Sledyy Kage yg 9 Sel Ste bal S oy! 59 ee hye ade JOS NU sane Glo ob 9 S55 0g ASL 5 ge ol Say K LVS ype 0x oalel 253 ge plaal 3 cals ‘ gloss cals 6 0g SS ojlall Slat! cyb rg base tse 539 Sw ly pa cl Hl LL a slag ayo Sin age Slee 9 5 Rige Condy 4 5B 20S Sle 2) Sagas Ole |) Ae lacige ly cay, oie oil Shp WKidge GLE g ojfo Bye ty, 9 ALS yd & cltnl oS VLA L aly) age ely) Ie pt ge lat an lee 3.25 Jy! all ly 29 ARI Jb SLi ge SOS PY oy ce LN pe lee 5.04.0 pad ay slang SII i! gates cle al, ig Kage ean BE Ea Sn Bl Sele ore yest gil aS ddr iS asl en i “Analysis elNote | Ano. Types of Weld Deposit Ger] Me | Ni Ma 1 Si 1 | Mild Steet [020 1.60 | 1.00 | Carbon-Molybdenum ois] os [0406s |. Ta | 100 3 | Chrome (0.4% 10 2%)-Molybdenum [0.15 | 042.00 | 04-065 160 | 1.00 J] Chrome (% to 62)- Molybdenum 0.15 | 2.00-6,00 | 04-130 160 | 2.00 3 | Chrome (6% to 10.5%)-Molybdenum [0.15 | 600-105] 04-1.50 1202.00 © _| Chrome-Martensitic 0.13 | 110-150] 070 m 200, [1.00 7 | Chrome-Ferritic 0.15 | 110-300) 100 3.00 8 | Chromium-Nickel 0.15 | 145300| 400 | 750-150 1.00 | Chromium-Nickel 030] 190-300| 600 | 150-370 100 10] Nickel to 4% 01s 03s | osa00 | 170 1.00 TT Manganese-Molybdenum 07 025-0175 00 12] Nickel-Chrome-Motybdenum ois] 15 | 025-080 1.00 NOTE : (1) Single values shown above are maximum. Seed SUSLIT uly A desea oe 9 ge jelbT-A gar haa ee VEY ae ll i Geese oF inlinemy peas as aa) oo yy (02 GACIiga Jal) gts © OLN Ape pllall ot perion 1g 8 thle yg Sips Wy sain Sled yo 5g he ghee 25 9g AIL Jyh oly pS LS L cola Wy! oe cal BAS ge ge Fe glee 4.0, 5.25 (sleoy SIL SE co lat ty 9 Ghee Go oF Bb Abe LISS V SYLAI og te yo Se 8 hey Fe ole 50 40 hg 09 21 I Jot ob lp le ge CS OI go O98 solid oF jy gle 09°50 jl cue coke 50 gape oy AU LE BSL CAE pe pe HT IL yo adler Gly PES gt Spe es le 40 325 LF gles STL Sgt ob let cl ce oleety te gle 40 PSI jf oolizal aa che 10 jl 0S Sse cl b geal close wee ( Deposited Weld Metal Thickness Range ) 392 315 Cuolius Sogace (Y-F-F 85995 gs 79 244 Oo Spey hye 5 ul ooguee WPS jf oad Gul yo 29 gs yw QW-ASI aS Lily (Electrode - Flux (Cals) ) (3292 3994) S98 QoS (T-F-V SFASS.IT Ly Gilles 65994 ps} Giga GE TU & bye glasjlulil'y Slats sigh wo SLT eS oY gi sls SWB g 04 SI gly SFAS.23 y coy S cole ogi cla 4-50 yo 28 ly 99,5 ge Gyo Ged yl 9 (Consumable insert ) gid G pas go (Y-F-A I Laie oy co ool Gd Gps cle oY jl Jail ob clasts ie glace a alt SILUT aS 500 9 Cas! 04% 53 ASME. See I. Part SFA-5.30 49 git Syne cl oY s9ulge 2° Fe Span sl oo la aoa Be Hee FES ow Sey be aSas boli @ 6alSage Jatllyytins OLA lll ont conn 4F phelae ying Spb ci pe See pes Ly W432 ably Ub 55 F No. «Sul SFA 5.30 ulily oY cbaite y ath Salen (Other) o,I50 5849 (F-F-4 SS cad yl jo Gad Gpas GV 9 aS y jb SLiakie Sol g case Fs sila pl Se Pe jons ( QW-405) «5 ,\Sdge Creasy (YO al plas JU IS Cady jee 0 sige pel Flat ce Horizontal 31 (Y Vertical oye (F Overhead gps Yu (F ALS j9 ASME , See IX o,laital 9 ASL go QWHOS gL Sige Cady a bye ojbuteul glee ET cle ICV Raed toad S85 Kige Glide ole Coady QWHEI 89 2 SLES |) 5 Kg Sandy jee sblys 2 iP adjhe cand pl jo all sly walente, aye PY yd eadg =) Carte ee 1 Bp Hae GIES ey oes ye= 9 aaa els Gay ve (e GAS ga asl) gna © ath ge ipllall et crorsign 15 8 iiglame ypoglS iS pis ‘AXIS UMITS FOR ‘AXIS LIMITS FOR © Nows: 1. Tha horizontal reference olane is aay taka fo He below the weld under consiseation, 2. The inctnaton of as is measured fom he hovzontaeternce plane lowerd be vercal erence pare, 3. The angle of raion of the face detained by a Ine perpendkAar 1 the Daorecal ce ole wat which Dassen mvcugh te axs ol tne weid. The rlerance postion (7) of otaon of te lace ivaraby pons tho rector cspoere te at = aman ths ats angle nerease?. Wren looking at pont the wee aor eens face ofthe wei is measured in a ockwie Gracton tom tne reterence potion (07) Positions of Groove Welds + Srledd GyKibger Ceready —T JSS Siler) ap He HESS Sy bpae ypms ola @ 7@ (04 AS Saal gins hl sige gllall et yomtign 04S eagle peg CS pls Thain of pose twee Foxton Dagan lero Iroaton of ae fet a on Honor ® ois Overbane c ° Verte 2 ‘xIS UMITS FOR C Positions of Fillet Welds +A Giga Candy -F ISS Fer He BEE ae pe pe= pearl gust A ve @ (ez GASiiga apes i be sige lal ot cmarign 4 98 piglet ppg lS cS pis (Position (s) of Groove / Position (s) of Fillet ) .aig16 g led cued (1-0-1 ey lp gs tae V+ pte 59 2S ot oleitiy cjLarsl ge gj Kige Condy ly + LS aabad oil y slats ge bogs gro Chl s o,Kage AI ggg So Go lKige oo ogre SUA y CSL ogee Gen Mee Br URE Beg Fa hr T Ae tlh 5 Ree | Gra tell Gage Ae) Sabesd 5 )Kge B19 Ged GK g> —, = ee] oad | ne Te vom ay i | iF <3 | 1G-Rotated | yLal ate 1G ~ Cc. | Rotated 2 | | | | oF goqee a aly) 2F all 2G 2G a 2FR | Sel wed 3F Some 5G 3G Some vgome ab ay 4F 4 | sve 6c sc | spe sree Sb ay SF 6GR | [oot | stage Ge candy gjbaitl DE Vs Jour ( Welding Progression ) 53; cy (Y-0-¥ Se Sones Cltee sly Gace a5 29,5 os 53g Stee Sapte ee I 8b ge (Upward ) Yb a oath jl ss, Preheat (QW-406 ) » Suis (1- BeBe Ct sb cLajB Saba clayey Saat SAS yi jl epSole ly Voces Wah cet ales JSS JKge lee Ser 99 ae ope oS aad ge ae ae aaa «: Hae SIE SE Sh es Spemy 9 cad bg AY vi {e2 eASige Jaa gias @ bt ip lll ot enti aE irda igh cas ———— Slee = jae ae N55, WU yp Stay gles jI Sa IS eal gles 2alS jl eagle Gly phe et ype Fale le SF bags Jae al col pV (Tempering) pls Sib JAS HEE aa cleo. ob > 429 9 S> cl Ff ga oly Bel sb piye yp aS a a Lg A deed ally col ey sles y phe sles fSlae cul Labs SIU stp Sty sles ASME, Sec! L Sec VIII 9 lait! 9 ul 953 ge ged plot Sb IBC I AS baa Syl e da9 Siyge 9 al odd Sty Cul Gao PCBS) pa ghee 76.2 Abel ay Jli> ub p Sie cles Co ee Ke Shh Hb ge W069 Stee bas pe 9 steal ash 28 tye ees SILI aS be ceaed yl jot ly golds Ste gle lo lye wen ow gles he pStay sl -T (Preheat Temp.(min) ) Se gles Jlao (¥-F-1 Goll g Gl cals y aehd i> yee bp Sty Si > apo 2b S39 "LE AS jellies AAG go ol AY ppt Me gli Spe yo Ca $3.4 oY ont oe ea A aaa wot aalad 39 Ste Rtee Slo AVL 5 age ly phy glo lao (Interpass Temp. (max) ) gly cya glad j2Slas (Y-F-¥ sls ASA> opt oe Saath A Aone 99 operge Syd Y Gills jab Geol er SyL)> Ayo fila PSL Jes slyse Hy th ge ab i (Tempering) gly 2530 cle go> ji eal Se 3p gs olgetey 300°C PINOT 49 3292 I ely el Ge Glas (Preheat Maintenance) Sty ¢5 lagi (Y-F-1 \ymeid 19 WPS aS (3,1,> organs pte $3 Coad Sl 99 0S Gee Gre Glo phe Bhp Hae PE a ly be yepas Yi ASS gp aaa gles ©} heh pe lal cut emsion 19,8 piglame pgs Sipe Pathe cand ul jo all sly woleeter ool Las bagacee-) ej Sogaoe -¥ oie Seo -T ( Temperature Range) los 59g%0 (T-Y-1 ile Salat Se wel) sO ge Bld lj Fo 25 ype Col 6g jt eld AE + 590°C ( 1100 °F ) Las j2Slae 0b peas — galg® glesvg’ 220 9 (Lil + 500°C = 650°C ( 1100 = 1200°F ) ples aogare leas pls sly Co ules jgloo 315°C (600°F ) habs 519 digas gels 3 pla gay ole eee pad jl oI y9pS oF Sp oph pty 220°C jabs go af Ep SSC SLC > sagl ge Ca el gue y Cele a 2201 oF OC jf ete also 46 Abell a aad jf oad 99 gle DES! oS aT Gm C2 GJ ols bed jl gl LS go gee gle DEH. obj BS Gye ae 9 BIG Oe PCs ph ke BC gaya jf eolial L055 ope Ep ales jgles 260°C jf als ules Ey aah go Sop 59 (5 35 ge Melons Cal gil Gene ys alate Oy oF yp Sealed EAS 26011 D glo 45 ( D+1270)/ 120 abel, jf oolizal l Igo JA y Gia bd oh) H5 Slee aks Sues Aas jl py g on Ceuloes Glade Joles Seabed Cal oe glee Gem y aly! bad Ere 9 SAAS Ley jake 99 Sal ee be a AF obey 0a deans jal Ud ol ge et BLS 5 (Time Range ) 5 14S la; (Y-Y-1 SLAG 5 jag gles Vpone i oe pent aad Calied oy day oj 25 ly SLRS Obey aloo yd Bio jl te Sule yd Soe AAS WoL pai aS Bp Hae HESS Be ye Eye Somy demas b libT A) je! SAE ge Sealy sian s @ eh ine alt cea 8 rela bgt Spt Post weld Heat Treatment (QW-407) 5 (S29 3! gue Ggiyly> lela (Y-¥ Sha al Stress Relieving ) 45 2 Le Gee Kote I os Gye Slee 7 SG 5K ag Chee 0j)o een p Sit ojbal a gage je Gayle Sblee « Sab 65 LF Lal 8 gel el ISS Cale slat IF Sys Kiel le SL SKeage hae aye Sbebee aS ul 59 ath oe QW-407 . PWHT & by 2 9st! jlo 2 9Eb ge SA HT pj Spy PNOL1.3.4.5.6.9. 10.11 Li ccalpe cely PWHT 9a ( il wedlk Hl y)> 4259 25 PWHT (S (59,8 dey ale) YL dee Silo a9 gL PWHT (= Spe as aj ag Bl > Shee tae & VU Wee ilo a9 GV PWHT (9 pes ~ BS ab) ath Wl! seth y Vb db o> 259 ge PWHT (6 al 2} ype PWHT « lps 9 sly PWHT 9 (il Pe Sy) > 429 eogaces Se jo PWHT (CO 2 js UHA . UCS (3 yo ASME Sec VIII aS jo 5 PW ie ASME, Sec! o,luittal jo oad oaks 5Lts Pha sete abel ly Gil > SLglee is baeSi slo; 9 Gye aeyo olde lylae CR deed) coud ee= 2 Sas U sili oN je! SALE ge Saal) gins @ Oa ine lal opt sion Og yh riclaae yp 5 pb 29 AAS 5 oeSt olej JHlae Fy IYQNT Sglae 99 Ns thes 9 eels BS te esl 95 S38 Fy) > SbLee gles Hal oll a ejghi gly Van Timetn | ety asyeie | in—Zin (Stmmgat2gve | ghuscatea pase | (6.4mm) (6.4-51 mm) | 15 min Baile. hr i Thrvin . eS ghey | opt go ts! 15 coil) BS te oy98 99 5 yfdAS lej Jil M0 ga 112,200) | 84(150) | 56 (100) 28 (50) CUS) tae Gale line 10 | 5 3 2} ae) ge a ile hag oles = Shelae leo LAUT shih a GIRS gle} Hal sHl abjee IT Jy (Other ) 9 Ige 89 (T-¥-¥ hbase GE plas I> Shee 2S ope OF Ey ae BE Sle ge ad Gul yo OF ol nn 9 gt Sy Gas (QW-408 ) jL5(Y-A Syl th oe phat gt SE SF aglT jI lie ety Clie 5 Kiba IF pe bly IS AS oly Hilo IF Slade WPS pp 5 iI eeed Gul jo cel gh yf eolul onge 3 gu Bp ihe GI SE wip bes re SeKY 2s Gli @ SARS ga aslly gia be lll ct cptin nif tirlaee siglo ps Ojlad dered 19.295 (ge Ady QW-408 SigLice GlasLll ly abe las soy g 5 cal oat 53 Pas be a8 oy 9 2! sly Goletey olye te SAS Liles IF 655 (1 Ah GES - bib {FOS geo OF FA BS be I ob ET (Gas (es) ) grdy— SaS— ies jf @95 (Y-A- Coal Sy pie iS ge ool Lm oly LO yi! jl gbglies U No He CO. Ar clit SOS gh F EA lp All aig po Gyan WG So L Lyle Sones b als & Ll Leda IF oy pe SUSI og go salad Lag Sul as gj ST 400 8 EY SS ad By ey SJE a 5 ah pe JRE lg 0 yg yg Syd ow he 880 (ge GUE |, Ales SpE sly colital ange GleF IY Jae oyfo Kg (Mixture) gisty ~ SaS- Biles iF bglite oS gf aioyo (Y-A-T Sy oe A) EL SAS = bles IF oano LSEF slajF Lyles 85 ojo ced cyl 9 (Ne dered ) 9 IF ge ll tye sky 9 Spi ISS gs) 2 ASF (Flow Rate ) = SoS ibe iF gh > Ey (TAY 7 PE AS 935 pels Syed A Ly 9 dph ge cern FI! ey em 9 IF ob EF AE hse bh ap amtee jl cad y olle wad LES! Sel le age al bile enI SIS. Hivimin 953 9 jlade Gal IS SIL yo ajlo Ry age JES g Jib LS9p cad ly gh | @ SAS gs asl) glans WwW ehatae hell ot come at ila igh Op Lid jE : 3B Sites Bes CO; Or He Ar - - - | x Jk sd ermal - - - x | ebgs Jail mje - x x ob gS Sail JSS slajuil - x - x hod cS lassi x - 7 x oS Jlast x - | - - hos ji aS slesy ss | - x - x abi Slast | x - x x bes Op Si slaves x | : fx x abyS Jlail | Stainless Steel 2 Sar ey OEY yep Vy nee AF cal GF gl nays ogr ge GFT! Le y0 agate GLb pea) wth ee BL (ge 20S L220 TO Vynes aS Cali Lgla,s apy CO2 22,9 pggie slilo COp jb SAS glyil gly Heblees glajF -1T Jgue Electrical Characteristic (QW-409 ) Ss 25! oases (1-4 ee line 9 wre HITE 9 2999 sles 99 Ail. SAI bp Salad 9 E95 99 ead 85 lay F005 Lesh Nae apd ge hye SoS 99 ook) Gel Igo soy yo 2a old ope, en scala Ls 60 V.I (Heat Input) 03,Ig cle, —OO VI 9 ee Cimin) ar Bae BIS Ea ay ae ye Seany, gens wT Aa a ie © bah aine lal cot cen BF rhea gl cps 25S ye lila ge Le Spb Balt Lg pe 995 ol AIST Y See 5 oles Gate BL 2 QW~409 3S lly SSI bases el ele Pathe ad Syl jo a! sly soley oylpe oh e-) ceeb-Y CARS 9 0 SEI gsi g ojlast-d tia 3 Jus eg het pe AA Se (Current AC or DC ) yl y> e95 (T-4-1 solid yy0 59 OS og Cy 5 Ft EAC gle bse 9 DC ole b laog ZS ty oS py plb GIFs egd le Oe SE ty Sel all jh Sed $3 DC Oh > ul pI ne AC & wid 475 ST Oth oy wb oS aol (Polarity ) copdh5 (Y-4-1 pepe Le pl I ge Saad 9S Gate fly Sela DC Gh BEI ype > ep op Ley ate AS a IS aed g ee ed 6 09 A pane Cd 9 FAS je Sgt y ab p89 AN js AaS pee S92 5g) EAS Eile Sad Cle ce Sil Sp cee eg ate eB a UF aad y Sate a a 29 ASI epee Cae 19 9 SUE AE pay ole DE OF ge Fe Sail 9 9h og AI gp, Sul Syed Sel bs (ge ae aaa ee pee BIE SB oe es ycroy 2 sau be glibT Gay r (24 SAEiga angie © Ob ci ll ot onset ila pigs 5p DC be jo Sete Cbs 4 09 2501 JLasl ( Gall DCEP : Direct Current Electrode Positive DCRP : Direct Current Reverse Polarity DC she yo pits Ged a 0928 Jl DCEN : Direct Current Electrode Negative DCSP: Direct Current Straight Polarity Amps ( Range ) gb > Oa (Y-4-1 SP et Ob Sab a 9 SB Olen Se Sep og SIL lS ey gy Sol os af og AS hi oy ile clos d sly Ob > O28 lee IF Jase 3 Volts ( Range) jLily (Y-4-F PLR 9 aes 5 age Shea o opt ooo yaF Lal jb lhe Sg es Vynee ole Sly 1-60 9 cy 20-24 alse SP SF tj Gage clyaKine th (os agege cy 5 ae Ly ep gk a ALS Lt Gm 49 (Ny 3040) iF JIS Sy OF Syne dacs ( Tungsten Electrode Size and Type ) jyimSai 09 251 g 5 y ojlasl (1-4-0 ee 9 ME pS a8 eg og SU Gul Sl ats Gye oo 8 9g 8. GTAW aul 9 SSD s+ peal 0g F As 9 AKG Ccldoy 28) o9t cai gd sg Wig ANS Sl pee 9 ASI Se Aglite spe ygl ES «ppg pj — GES allt Go ts orig al et HLS SS dy yg 09 2.2 GOB Gh jo AF Sol gi — QS oy 25! Bl lly SE og ghd 09d oe od tle yg esd J GUT gat By eel, Ft ot IF eT aa ea ae Se GHEE Sp i ceepsoas ly kT Gy eAKnge asl) gins Ww LN pe glad et cnerion O45 phigh ypiglS OS pe GTAW Tungusten Size (mm) Current (A) Travel Speed (Cnv/min.) 1 30-80, 3:10 L6 60-140, 24 80-160. 3.2 150-300. 4.0 250-500 SMAW Position | Diameter | Polarity | Current (A) | Volts(V) | _ Travel Speed (Covmin.) L235 | [80-120 16-20 10-20 Fla | 32 | ACor |_110-150 18-22 10-20 Horizontal 4.0 DCRP 150-200, 19-25 10-20 5.0 200-250 19-25 10-20 25 80-100 16-20 8. Vertical & 32] ACor 80-120 8 Overhead 40 DCRP 100-160 8 3.0) 160-220 8:13 SAW | Position | Diameter | Polarity | Current (A) | Volts (V) | Travel Speed (Cm/min.) | L132 120-240 30-50 | an position | AC or 250-500 I 40-60 osttion | DCRP 300-550 | 40-60 i 400-600 40-60 GTAW |p Diameter Polarity Current (A) Travel Speed (Cm/min.) 12 150-220 10-20 16 BcrP 180-320 10-20 QgNBibige Aliso gloss d 9 colin! 090 gS RSI gl pe OOS IF Jgur ee BS oi Sa ae© pan bl a ‘a2 sASipe Jango © iiglam ppg ( Mode of Metal Transfer For GMAW) — GMAW gly Gli 513 JUisil gi (Y-4-F po Ne SB JUL ty 59 9 tse 8 Sg ole Sas jade GMAW 5g 52 sha ,he the i Jl slaty, 0 (Spray are) 25h Jleil . ( Short Cireuiting are ) sb 35 Jlail pete Spy 8 J GB a gk lee GEG gy & HB JI 2 COI 53 a aes 9 fy SLE NYRI g 0nd flac! ah 5B ay gieS Syl > abigS JL! 35, 50 Jy 254 Ge tS Fae OIF ae JEST Sy cal b ensy 5B SWI. BYU GU = Cad y onl gh) gate wes aS globe UU y oSy1 GW oot ope sal slag Spe JUS! Lal 2 ene yo hye Sad Lal Lop ashy 28h Spe) SAE ES Se AS aig Ja Ne og AU Fg Oe Gat copa ao SF St 39 ae Sab ool a5 aa go MB ob > at | aed ge Sy th JS oI pS > gp Seg S sles lL o> ipl jl BG 9 ad yyy Ol Lad jbl 9 pF Glej aely yo SI LE slag pr SAND Jot. Soul obj Glej toly yo Styled ola ot JOB ae ole oll sol SL oligh Jatt Sle og, 2501 Ld y Gb > Sad copies > oF Goh yp Sol Giobular-to-Spray Transition Currents for a Variety of Electrodes Wire Electrode: ——Bectrode Diometar_ ‘Spray Are Te = = ‘Stinidog pes Garant, A iat Sot 0030 oF 5 apn - 2% oy 150 Mid Staal 0.035 as 2% apn « 2% corp i ad Sel DMs WW 8% ayn = 2% oe 20 Md StL (0082 is 8% ayn - 25 ype as ‘Stables Sta 003s og 8% ape -2% oye 170 ‘Staless St 04s uW S85 eye - 2 om Bs ‘Stanless Saal 082 1s 8% ape - 2% ge 25 Aonn on os rm % Abou 006 MW ya 1 Ani 082 18 hee 180 Dec Comper 0.035 os ) 180 Deca Compa os W Anon 210 ocxind Copper 082 18 ‘Argon a0 ‘Sion Brean 0.3 os gn 185 ‘Seon Brot 0.45 M4 ‘ae 205 ‘Sfeon Bron 1262 18 gpa m0 ote, bbe yld JUEBIT ay gl Ag hF Gide 5b JUBGI CIL> 51 JUS gh > Oa 10 Jour Bh He Bs ay pe yeepenal sl A v a2 (02 ALL ya fall) gtans (7 Natl sige lal ut oordign 098 pila peg lS CS pls ( Electrode Wire Feed Speed Range ) 92> grou 423 Cae yuu (T-A-V FONE heed) 298 ge Gant le Ag ae ge res WAT Sp Sed lo + Technique ( QW-410 ) y1&5 5) 3 Susi (1+ BSL ge QW-410 ojlusteat lly 5 Rage ty) SS SIG sPasybe Boe Gil po SI sly golete alee (SEL) Gaps & sila Sam (age ) 09,821 IS ype JEU SAE Lt tk ce lo ee -T ee Sh tly ty, -F leg -0 MSL algd ules aLold sagan -F Spb pp pp dol eb Ol SS tye -¥ weg b SF slag, 5! -A SSA cep 8 GIS pSeve ( String or Weave Bead ) (gf a38L & 5 ylgi hg pte (T=19-1 BEL IT SIE gle 00,5 aS gojlye 39 095 g0 53 J yg ( 0yge 0S JE cad ool yo SS ee Na at coe wall slab gle 098 js Cal ASW aabad ay oop OL > oe ee L 55 ge le! 8 Des ct9,F JS a sh cil la 00,F Sel ty KG gpl jo Guo Bp Blas SHES a San i eea peau itl AY je @ (04 saAEaiga alls gies eh pe lal get sin oF erhglaae piglS S pis (Orifice or Gas Cup Size) j1F sce Jj6 & SAD pls (TV GTAW ail 3 ely VF gtr Sol 597d gd 090 & ofLSl Lille jE L 5 Ktge sal,’ 9 sams ge GN) IF jgre Jj pale ‘Typical Current Ratings for Gas- snd Water- Cooled GTAW Torches Torch Size Torch Charactwistic "Seal Madiam Large iene 200-300 500 Cooking mathad Wet Wate Gectrode dames (.020-9/32 0.040 - 6/22 0.040 -1/4 Gos cp dsmetas VAG 118-378 978 co 5 . 38 i vy GTAW gs Sige 59.99 5501 aby JU 8jlasl -F Jga Cone 9.995 Rea 95 ey) tly at 9 Aaa Gana (TIT Initial and Interpass Cleaning ( Brushing , Grinding , Aad AES gy cage 6 (Wate ST) La WSs 59995 ale g IKEge plas jf LS gla 39,5 pea eahS past yoy ak aig sage Sblae er 99 Geet O98 oe ee AS bi Sel le Bee ne Elie g Bal Seb on gosh G28 SE iI pel alae 398 joa a4 salys Gls jo ond ( Method of Back Gouging ) (sig Coty (Rilo yy ofigy (T-1-F Langs Jad Sty he Rye ob al SG ie ge ty hg ge I Sapo spb thoy 9 clea JIS 8 995 i) Lolo oh Cl AE ST Aled ny etl ej See Air Carbon Are got Oxy acetylene gouging9 saa by gus SUS ge aslly gia Ope lal ct comin ty elas igh OS ps ~y Te ie2 (Osei ton) gliogi (Y-1+-0 Spe 3 Sad Sl 8 STL ate GIR 99 09 2S Slag Oe ly Lg (Contact Tube to Work Distance ) 15 U alg} (wlat aLold oogixe (Y-)+-F SIE Soop Le: iI Le 9 205 53 LLE SAW . GMAW clasts sly Wis ule yl 8S at EL) 9 AI he Jobe Sai 59 WF JW MALE Lge og 5 oa LS ( Multiple or Single Pass (Per side ) J jb 4 19 duly siz bdo ST igo (TLV Sage shal ola US SSL optee Cyl ad G9 Ob Spb wo 9 03 iS Sead Syl yo aay ae ( Multiple or Single Electrodes ) stax U, (55 iglasy 5511 (Y—1--A S5L og ASI aa jf oad SAW ul 99 99 5s cali 509,251 55 Spey Leal 5 lel 295 pb 992K, oi pe E5 sll Gel 9 2ny 5 galacdl ayy (Travel Speed (Range) ) oS j> cae pu (TYe4 PAS Speed fale > Sep jb lod nal Silas oly Wage yo Lopate ble oy SF it eet Spb) hej Syne sKitge ce pe eget oul aalet a 095I9 Syl > Siew QF paz) ( Peening ) 5,15 tx (Y-1e— oles ly AS Se Le J I tal ly a SIE lee Co BS AILS Sp hae IS Se fd he wang] ogre SF glee! Se ae eee ee Bh BI Sa ae ep ce@ EN kee pla et min 4 etiglaae igh csp SIR 89) A gad dagt Wl StS (YN 2S aTe sary sal 2 5» SIS 9m gy Gad ge sl copies AWS Gla abut ululy Sptes oLtt kul ay 5 219 Pegs 29,55 cg os gee (TNA 2B IB SE pads 59 IKAVla> aad oF CUI oy () tah JR abe cols LG le a peal 95g + asd Spb og 28! Sil y ois (1 SAPS SAS sas sletay a ae, eal AF Sl ge pt Ry gS ge Cady 3g Gal Sl ny Syme 4G) ge alee OY 59 jlee oy 28! Jb5 oy SVL CT 22 th 29 OSS lege cals ly a lB TH Ail os Sete sly Aa he 64 Y 2 Sle tpe Ly ly C0 Se > all slaty Ay ol ly pa glee 64 OT Bb Fe he 64 Jlail 5,9 9 00g oy Oy ohh uF cae I 2 Shae oF Sle 95g EXXIE og 20 L S oletye ly oe he 4 TF pt os plas SiN g oper sleaedy RN Sad alps iI pa VE AIS y Ld sledge 28) ob lp ee gle (THO e Sos abe! SF AF 2b sl osha 4 al ate, Gol) 49 oobi! 290 09 251 S3hul folie (F ube 59h a ghee 64 GT als esha Sletge 49 A) oh Cubs Gag @ Paes jg 5 pale jabs Aol ae LS agll latge A) ol cules Se SS Cy 59 fa glen 9.5 (FH) SNL 9 ill la Candy jo a he FY AS2gee Candy 59 oe lol2.7 GT=y pena ly tT ay is : © hah tae lal cet enon rhea yiiglS Spl el nj yes cated y Sah G2 6 Kage 19 A, ol jl ae ole HY cals on ta Bio JB BE candy 99 S Galeton aly ee lee 3 OH) 8B Sonat 9 Ses ail sleeeny 92S lee sly Be lee HOY Boe Sy! Rie ah YE 9) Hb oper Sends b GRE g> 59 eal cele sgt See (A ASBE Uo DPC J BLS y dared Sylar Gilles p Sag 9 009 Spe oS Spe mas US og eels pe LL pe ete Sal Se OF aloe ge yg0 99 og wth oat gles! UE [Ks —e 3 Sey gk geal wall js ey ay ity ad fal Syd GL okt GMKSge yo A plisel sKege ol jl ag 5 08d Bley cag sj BEL Spe ty ee Ig Kg Soa SS pe es Lad oF pF LEU ole aly Sige 52. 095 S98 lisa sip Sig sloog ly olE Gla hs 29 FS & 57998 285 esd Gye (TY SY late gpa te pe Sy og AIL Iya Se OF Sal ol og ASS jl gee (0 Shaye sigs pled CSS Sle {9 al coal slayer jee 62H 25 ead Slee lel (T 4 Coo Shh Salis ig plea! Gail CAS sla Sony IS 9 Sal See all ales jgled a Ghee 8 jJauls Gail Oe 49 aul, SS Fr lee 64 Sauls olan As, Gl OY joe Gtge le GY cules 9 dp oobitesd Aub ae ogy jlaub ASL ee glee 127 tee Slat 5,9 Sail aS jg0 woe 58 coli aul sag Sgr jJaub je opt tay a len 15.9. tage ligy Spe Sel gd 6S igs LL ol igh ay Ub ES > Sep 9 od JI SAT Glo Oa (F ES py by pe genes go plead Se we I Lele Sle Lo cll y ab ib wkd Gli dye 0 LT sath Alasl LS dey 99 pe 99 gd ee S lal ly Gage Gb > Ost on ate Ban GHEE Sh es ple SePy 9 caus libT @ (02 es AlBdagn aly gas Oba Ape Mall cet in 9S tela igh ip Od cp tty Cel flees pi pte cll > jloobinal aS WY oy 31 jo jou atl pal Fee Ak ge el Vee cbr Ceety yo (2 SI SS) 59996 97 99 FEI Y gd 5 Niger 9 Bee FY 65d Gagd gy lKinge (MET Fat en Dh gone tig 99 soe gen db ily CAT sla ony ly 0g 55 LE STL (1 vail a lee Spy Sandy 5 oe Ge I2T gages 9 C5 ole Caney sly oly 30 jleee Goal ge Sjbal ST OY wel pe hee Be Canty sly sly g ee che 9.5 Gill Canty sly tls le 9 ay al joe ood wile & UE 52 ge ole QY ul GMAW al’ go ele tl ty a ghee 12.7 I Slat 5,9 aS Tyge 59. led jy oa hs 64 hauls el te fa glee 15.9 jl lta oF cele & Supe 9 9p plat ab ae Gb Gage oF oalitel aol) see sled, jf ul HE ok 9 Ay ol re od Sl & IE ap tee le AY cals FCAW aul’ 9 (F al ttl pee Fe ke 12.7 Gt Slat 5 9 type po ules jlo pe cle 64 jul BBN Se le Sntg 99 SF ole & Sige 255 ples ol we cb ope Seb ga plead Abe Sp ja wo pe lew 15.9 3! ter ol SVL YS pe Se peg the HS SURI Spee SF za EF + gd JH EA Ob = Sas Da Ay pe Lad. 058 O98 Cast & Bb wo ol 9 pt SL Gl Og SAS GUI ye oS So yny erty re SSE pe SI Ke SU VE Coe ty ely ub gopee Senidy sly 5 Kage Ser F BB 9 PC filam g dans Syl Gillen 0 Sta, 05 pled! Bye BES Kp Sy ly I opb a LMG pe Kips Sl ae oof abl gage oye 9 opt if eth odd local LS Kage Canes Sh ee BIE I a ey be yeeanal abl @ GALL ya Jos ged Nel tebe coo nee alae pigs pe BI ye apd gst colt jo a o. |g Saal LS Syd LS ght gaye 0 Saige oT I ae 9 SB ng i SY pe ty ae Sa i eye on ge pel 8s hol cabibhees (5l sigh cj Ktge ed WK! So og plat ob oes 59 GLIGMAW aals (A (ous GIpbl jo Seley ule O job Ce ps taljil gle oF ash ISS ay ail Lelie og SE ae ee it glassy ty oa ce ge Le, O98 gles hte BOL aye WF Eat iI che og AIS sage 9 oage ap eal WPS gicigi 99 3¥ OG (IT DP ASME 29 last! obit ogy IS CULe 49 WPS Su pel one g cw pt a al! og St aapil Figs (gs peed Aad As dy Ogrye Glepite ul do et claite AS lepine colle gle ite (Essential Variables ) gla! gla seize (Y-I-1 op ge dese POR LWPS So Sods eel WT jo paid oS le pte Supplementary Essential Variables ) claoSi cle paite (Y-1-Y Sheth od Shasehe 19 AF sigh go de POR LWPS SG oatgi Hel ype y2 apatite yp! eth 08S CAS Spel age ep Cet (Nonessential Variables ) 553 ot gla site (Y-IV-T og (gal dye POR L WPS Sy cots Gel gil Sige al oad 53 QW-262 F QW-252 slat jo 41,5 jo Gre ole SF opie ASME aS Lily seal oh IVY dngend 39 WS Sel slo Be an HEE a ip Sy le So@ tela yal OS pb ~ J aes boli T Ze) e [Ned SARS ally gis tN sige gllal et reece 145° Sookie ULI tgs Ipaee WPS Ss ub Jatt JSS yo ly Fy ge kw Gee Lalo 5 asl SAF SIF ge IU leet WPS S91, Jail ob pate IP ge oli la pice 25a Se slp solol opp 9 A5Y ole POR. WPS chug Ball tel Lass y cult gle pice oof os Sp Hae PES a Gay pees pS yo =gw URO iG) Clean yi y! jb S59 baiatt Ga PORjus U gksT A) @ EAR gs asl) gues heh pe lal ont entin 96 triclae yiigl Sp SIS Sy pets GLE AS a ST gage Bay be reat SLEaLasT ples jf Ge Syosend aogoes yo pak LE y olan Sue oly bey lle Ila (WPS) 035 Sagat ay AT SIE gl 25 0s Sd pelt pb 9 SLL] aes sgl ge ope aby A296 s+ Procedure Qualification Record (POR) 5 53> POR 4ug5 Jolyo Sy ge gb yj do ae POR Sad Gly crate ole algal 5 Sage g oils asbil-) oS 4 slo Agel uly! -Y SLT 9 eRe sib oll 4 ol Eph esi gel hj! 1 Cel 89 Ipod Jb Sap 0) gu Aa y oF alin (gb Aigad ig yKudige 9 gjlw oolel (¥-1 gis ojlail op Ss 1b aiged Ley yo Jail 5,0 aS sigh go able y shige cyru & lo Wen Vyaee Epis IOS jai 9 Big go 5 Kiger dg 59 oF salge OHlRd 9 gi bate sl digas ald BL Le Liged gage OLape 5 ogres alge wth GLAU GT sly AjV tiles! le alga! ojlul y ges ofl y ole! al GLE Wb 55972 Glas Fo Sle | ath thy WPS b jillee Li Giles atl celles (ASME. Sec IX, QW-463.1) o,Juilul jo 048 SS polée b file wb le Ts ty 0S GB MKage cle digas PS Aub] cle digas owe 5 ojlail ojloitul nae AWS. ASME 9 jai! Ly las oad sStge le wget oll VV daped 99 ceul ah Gade 5 ge ow WT aed 59 Lei sly coli ype gle algal fll g vlal culos al) ge one 2 ole 138 SE Aigai oil! y \) BB he SHE Sw Bie in 5my a yo i} je! isitipe Jains @ EN sig lal oot ion 148 pirate ping lS aS pis oat kath gla algal SIS gals get ola g Egi pd ples! agb oad 6 MK age le sigei oy,» parte SLAL|! jlo oj sping Gaps Slates g solu! oyge ojala soul eV osu gle ig pla jah and le lel ashe okt slater ly joe skbsl (Visual testing ) ote jb 0 (Tensile test) g225 Socal spf ojlal sly cdl tall glade b 225 lyl (Root ~ Bend test) 33> dL sly (Side - Bend test) gr SAdLs slp lle - fat leit oF (Face ~ Bend test) 39> Sadha sly 03,F- fas bil @ EGW. ESW glaanl3 SuIhs Shepet oly See 5B I eS abl & (All Weld Metal tension ) (Impact test) 2 siz y Bede Ger sla tye ALI (Macroetch test) Giga Ske jibe Syl y OL sly gly Sle ulejl A (Non destructive test: RT.UT) Supt Soll al Fyol) aobil a Lb oyge 5 cetales! (Fillet) oolh slots le orzee ( Visual Inspection ) gate 2,36 (0 (Macroetch test) ag> iF yd y SadLe ly gly Sle Soleil (YF (Side — Bend test) (age aL lp ole - pet Gull (F (All=Weld Metal tension ) SiS Sliogas ly ge 5b jl tes byl SW digad giles oolal shy, 9 Eg « clas sp Cs FE las IEA 9 ie Fe hee 10 5 aS CARS LS VB Soy em Bee oot 9 WI I Sp Sob ool el ph apes CIR RAN Mctinl ye, ag Han Gal Spo hy be pyrepcan & plissT @ gAlGiiga Jail) gins line lll ot oe a ahylaae pial OS pb Jose go: ASME. Sec IX 9 lait Ae 996 ( 180") 09,F fad 246 990 poe ES (180°) ety) Aas Lj] sue go: AWS.DILI slit! hed one 396 ( 180°) 29,5 Aad che yo bye AOS eet Abs (180°) an, (180°) 42) eae SS (180°) 09,F fat So de SAF SLI SG : BS4870 out! weP pe Mae Hallway he els Syd sshd cleign (TTY Ny Aabajl oye wb Spe eS ABU Cye AWS. DILL aS | giles aS ols algal gs5 9 slat iL AS caylo Ss 5yy HLS Le ged gg y la Cl oat go WW Sgar po winks nb Sgt Bupa ob eas ga FC SI pte Gal peg Ag) LS Ls ules] line ja! Ag! oyge jo F coli! isles jl gl oogare eb tee sly scl ad cubes y Slctge Gly ASME. See IX 9,lusteul Gubily Giger CoS Spee Cae @jY SLL GT g58 g class aN 08 1 VF doen )QWASI2 QWHSLL 9 gS serene staetalesl (TTI ay a dig Uy) L Gyy Spee GLUT ly be digas GoF oolel jf LS. AWS. DILI oS Gly Pig (oe Habel Sead Sygey ge Sad patel yl By9 SUI 92 yg Ghee eed jl et gs (RTLUT) Sl igh b al Fpl) ub jl (all ASW.DI.L See 6.Part ©. ELF lulls algl p99 E99 S9> 9 yy ee pt Gletibejl «digas 3d coe alas Aged IE I gay Sab Jpn jl olirabl 9 ebesl al oat J od bY sly ul Fe Spt plead ged sy) yb 2) SleaLaT AIS al, U Sigel td dag Tr Be BIE So be yeo = peau & LST Aa vi (24 GAKiga Jas gs ©@ teh iat lll ot pesos oh piel yal Spb WPS Qualification—Complete Joint Penetration Groove Welds: Number and Type of Test Specimens and Range of Thickness and Diameter Qualified (sea 4.4) (Dimensions in Maillimeters) 1. Tests on Plates? 7 Nominal Pe ‘of Tube Thickness? * [Number of Specimens Pree Qualified, wa Tales NoninaPiae| ‘Secton | Row Bend | Fae Ben | Sie Bend Tretnew cD | Tenson we | Gerhg | Geehy | (Pe Toeinn | Feat | ei | vain | “aay | Mn | mae aetes[ 3 a gern] P= = Blane [2 P= ea] Den hi Tate? Ronin Fae Pheer ibe Wa "hanes" Number fSpcinee onion | Sete Raed Dame? sumint amin! Wal] Seton | Roo Ben | Fac en |Site Bens | peo pe Sueor | Tacines, [Tem ie] (ee Pp | Gerhp, | Goch. | Te Sue Comin | tam” | pete | cata | “ear | “cin fob mm| win | Max Tendan | 33 | a vetess] 2] 2? |? | — | mae fe [oe Tes da eso perv 2] — | — | « | eae faa | se Si Tex da y>?-1-/. 95 | ain ese 190 [ese [5 [ine sestess] 2 | 2 | 2 | — | mem |oe| = 2610 5 ~~ dt | on waerar Tm wactat | 2S PP amo mies Taco sow TS appara in eeudSFpn 4i t pl, e pin PP pone de eg reg ene sl ind Ses 2. Is para joint pecraton bevel oc I-roove weld sw be sed fr Toit of dosbe-bevel- er daubleF-goove wedi tobe wed fo corner ‘Jn, he Buon al have w emporry wesc plata ia he plane ot nua face trate Te 3 See pipe dlamerer quaewion recieement of Table 42 4 Any PUP qulifation hall ano quit any filet wed sae on any eke, = 5 Sgt Lg alesd tiger CaaS Hulejl gla digad gig olass VA Jour Be He BESS Sa Spe ye >=y jes isT A Zel (e2 SAE ge Jal pins &@ Oath sip hall cot ion ay eiplam ypig lS oS pis Sle Lad past a GL ll og 5 ge 9 655 WPS deal alte digas aS cal ee 9 pe te RE digas (Comer) A596 9 T lege sly ae cel iI Ae SL Slt alegT pj Syn © Ege digs pape gt ge ile at GAT Root Face o53,F jb 49 b Byte pe elade J ged ae Sl ot pals AWS oF Gilles iT WPS OS oletye aS sla all cot lhe oth ULSD Lg csalte tiga Sle ie oll cal js ope gly Ste tales! sly oe Lait oygee jo LS Sp syle Slat 9 ge See Soon Gal 5 pate Syne 9 Cr asl jl gla Sle tubes] lp tye Glade jl digai dos iS colin 352 Sy b sled ale LS Ls ol wipes st ABLE GLY SSM 358 oye IS ew lg Kage bald SIC c Sa Be GLEE ead ge Mallen aly Se tales LI) age Glale ps oped Gage 9 Att hg oS GylSaptles Bye GL She calrns a) FT 3l ay BSL HIF ojlas pad soles) ele sigas sealed cand Be ged aS Op lS al JalS Sgt Lost Gleage (Fillet) coglh slotge (F-1-1 2 AWS. DIL ally asl Slate AS penal See jd opp oletge Aigel slat E95 cat oat atl) V8 Jy OME dnped ) 25h0y coe coigll Gletge CARS Geet & jo QWHS1S 4 _25y ASME 9 stl Op CY dent) W624 L plan joi asl Gye HL GT ages IS Gayl Soe Riyal 99 9 ojo L ayy2 59 slash Lae yo duly Se ceil doe iI alesl (al oiled Sta jo Aol oe agl tge I till CS ie alee HE EB a Bae ye> cast eras a a2 alSiige ally gies } tiple ppg lt Sipe al Ape lll ont rain Number and Type of Test Specimens and Range of Thickness Qualified— WPS Qualification; Fillet Welds (see 4.11.1) Text Specimens Required? Sizes Qualified Macrocich —All-Weld-Meul Side Bend Tex ANL1 Tension (see (see Figure PlatePipe Specimen Fillet Size 484 Figured.tt) 413) Thickness! Filet Size ‘Single pass, mat Thee = = Daliinad— Ma ested ize tobe used single pass Prate Test _ in construction and smaller Figure 419) “Mutuple pass. ma es =~ = Unlimited Max tested size tobe wed smukiple pass in constuction and larger ‘Single parma Vineach Sfaces(exoep = Walid Max vested ‘irtobe used potion to for4F & SF, single pass incoasuction bewed (see 4 faces req'd) and smaller Pipe Tres ‘Table 4.1) Figure 420) “aliple puss, minVineach 3 faces (except = Ualimined Min ested size tobe wed postion for 4F & SF. multiple pass imconsuction bemed (see 4 faces req'd) and larger Table 41) Tame = Tin IG = 7 2 Qualifies welding consemabies igure 423) position to de used in Test above [he minima Wickens qualified i 1 in. 02 mn) 2 Allelded et pipe and pen hl be ily nopected per 4.1 3. See Tate 32 for pope Surat aan 14 When the welding conus wd dont coform othe prequalified provisions of tion 3. nd WPS wing he proposed welding conta ‘copes ot pneraicn goove weld st pate eat be PualesT gle igai Egig olast 14 Jgue NaC Spe GLa allan) og to pol Ug 59, lg SLe 905 ody oye TLE ged ee CMT deed Sillen) sige 5B GE EES y gale Hak SL LT Sal iV Spee alge Soh ema gd pl Ug best plait ig, (T-Y-F ASL Aly gh b LS soles] (T-1-F-1 gpd olBvo gla Sa 59 digei panes tig (go SRS diged cle ojfl play sulejl elas! 51 LS olin ply oo yly gb ATIIe Sl wale ge Aalal Aigad Fb o> U iolejl open Jleel jb dF CG=) pas & UT @ 4 Ze! y ez Ags all) gtd ©@ bel cipe lal ont coetion 1S wriclaae yiegls Spe Jpb os 59, tow Fags Cay AES lS spat pon Agel glade ob (op cee ep aja SE ole digas olay F oe JUL agi osha Lei jl ang LE wipes ajo ogy Jal 33) 40,9 Kale SIS PAS olSws il gl digas -0 JSSpam & glibT Sb ga anil) sian = \ ve! ie eh ai pe lll oot ein 9S gly Slo talesl (PTF GELS Lge ij sal bat Spee Sle Ke Laas y 28 oa Spat jf gale lay! |= less cle olin ces slelglins 205 al cle O25 et line Agel chee — py 4 cel oa 53 QW-470 toy 9 ASME. Sec IX 9,lulaul ,9 45 ojo 2525 joa falas (TYP j9 (QW-H66 ) F JS Silas La Sigal ind go dag gle poe at, JE po We Ayal Sigh ga ead aS ps es Sy heey 9 EL 08 aS -AS REQUIRED’ TAPPED HOLE TO SUT TESTING MACHINE -o| as neque feo eciid or act - 3 c ° casemeayesvergh.os in n n 150.000 6 uncer We a eens ve 8 00129000 2 1 278 176 90000 & over zie 144 398 sae ‘Noe: Pager and tar i suraces chal machine nied. 2 gad ty ej] bis Sie pS Obata -F JSD TAT oo aa ae Be Hae BIE SS ep ips yex 9 sas ly oli 1K) 7 4 AEE ya foal giws heh ipe lal tems 4h Le LejT Jyed BU eels Tension Test (QW-150) A2S (tulejl (T-T-1 pA RE QWHOLT L Gilles ae) 5 yg ely Cad, al glade chsh) 225 subejl cle aigai hal ols aged aly go AES BEL cule Ul sly LA AF Sl 53 a ojY Sh Js ghd ple alge lal tal ghd 5] gle Aged 9,5 go pact Rigel E55 QWHIST Gills sage coe ool Jal alae ble digad gal Tj AaS Uy gale corse JL TN pe 5 EES pS ub igs tubal GEES GL cod diye RFE LT sol coe et SEL iI A aiges glade ala a llecl Sel 25 Sypee 59d Halesl Ayes glee ADS aS Ab, GIB oly 005 Spemat ghtS lS YBlao jf abel te pital (1 plSrcl filam jlo able tts plSacals ibis 22S cle plat baal jb go Jlailo (Y Sl pty Find del GB te Be dole HAF pthc! sb aly 5 5! Aa GUI sles p9 Ape 5 AE ize jo (F WLS aS tye 5B AS (lS! wrewl Bip dy Holes]. og5 de ye Ls ey gles jo ah jl jl subj] aigad SI OF at aS Ay 5 OLS Cees ES plKocl file 95 jJauls gAAS lS al Guided — Bend Test (QW-160) tos tuloji (T-1-1 Lia Le ple Wye Spa 0d Cage Higa ola lL Sy Se Aad Hill Gls Ops PES ge ahah pad gle ola eB ay Cle al ge tes JRE ee Lg eae (00 FY cha 90 ge athe opt a edaal (00 8) gael 9 A, Cpls Ro chew Sle Sige Cul oad oslo GLts QW-H66.3 . QW-466.2. QW-466.1 9 fas EL y digai Culins Bp the BIE a Sang bpee pbea yg =) ic ? ce yy GIS ga Jas giuns i ohh pe lll ot conti nF tila pigs 5p eb oh (TY bil Jp5 LE es Tension Test (QW-150) 225 jiuleji (T-T-1 PAE QWHOLTL Gillan del 5 yy shy CASS HalS ghee GL) 22s Gul ee U gols siga alles go ES uLejT gle aiged 09,5 go atete sige! £5)s QW-151 Glbe 4 pY ASL Jul glade bole sige l acil, sal ghte sp ge colitl Jal qlee by gle digas gal jl pa alee ere GL ASI pe 5 ght pK ul Cpe Mable GEES GU cod Ry RSE ul ga Ces SSE L iI LS aig glade gla ay tleel F gle digas BEL ob dd sly BES Sul, abe} 5 ages 338 tales Fd shee ALS aS Al HB sly 20 read GAAS peal filae jl abel GAS aE! () piSocel falar sly dbole 22S plSarals see C285 cle pleut al jib yo Jlailjo (Y Sb pte Fee bb SU 39 ier 3B ARE Tyo 9 SLE aS tye 3B AES plo deel yy tolasl og GRAS tye LS eb gle yo aah 5b i! tabjl agai SI CF Sh aS ay iB OLS Speed ght plKocl file % 95 jfarls 22S plSacal al She Lele 228 plSrcal ASb aly ld if ta Guided ~ Bend Test (QW-160) a tule; (T-1-1 QoL Ls le tiga yyy 08d oKige gad ela UU yy Seb tad ula slo gas pA ES (ge atte Ly Aig calle Glo Sede by Cpl ul Ge ek JSS Je Le at te (09,8) cela 59 ge elegy op ge otal (00,5) gots 9 ay) Tp So che Glo gad al oat vals GLE QW-466.3 . QW-466.2 . QW-466.1 9 2a ELS g digas ales Bp ee GIES nbn ye9 caus asl @ AS ga ally gies Ww ah ce lll emo af ila yl 25 pb DS chee 9 (Ab LS) eB es hig pee gy See ype SNe a eg te Rig pS ok ge oe ee ey (gle (09 SF) eens Ata, ) ed dig (Gaze) Op5 co4 Gee QW=161 b Giles Gobel rlegd os Lat SH ge 1D dnp’ jo Sb QW=162 L Gilles 4b tylej] alos ogous gd (ge 0s tas Sol pj ype Seb Ail teks ole BI Spa Ct) ae che egy ee 89 Ae he 32 I ASS oles Keel (1 Ss Kay (HAZ) Sip i) fle dla b tye adlees yo cas FB AS, 8 jhe cea Kagel pT 9595 ty palin tg sla 259) sly (T al pin chee 32 Slat ye 9 jlo eas Sega pSlie y oe glee 1.6 ae pape LUE sal ps age best Ga jo sige gle abt po oF aks gh Sgt (F Se Be pre the Stell ABU gS I AE Rega Sal Se SoS ‘ WHE = tte bend ath bb pe Sol Impact Test (QW-170 ) 4 3 tuleji (F-T—1 ptea alzul SA-370 ojluleal l llaa (VY) LS Ld lo wiped Lyd tiles] lI Oyp0 59 gojboiteal b glee apd leila 52978 |) Aabasl cal plzsl aS Saal gle Macroetch Test gly Slo tulojl (Y-T-F 2 Bld seb Ly 32) WG got ty ile Gah i} ont ely Sle Sipei Sek MU sly tly oat ples Sled at, U ely mgd shiz Sil 9 syle JST Y alate 59 (1 BEL EBL 2929 She ge GL ab gall sletge 9 OT sath sige oad ges ofl ay ub oglf tye sl Ula (Fr Bhp Hee PIE SEE 6 im Spe= genus lll Gay wv yr (2 GATE gs faslly gis Ww a cia all ot comin at rile yal Sp SEEh pj Lat Bl ab ell lets 9 te Syl kt ledge CF opti oaalte glaie jo Si (F-1 Bib 3S ype AS O95 ye jb g ab HB tye alte ole 4Y Ge CFT tl, Jlail cyl Glas Gage JSS CFT C34 Ae) iI Be) 2985 oto ae alate 9 jl tye ob SS CF ALS pe lee Pil tee LS Qa AB We Glee) Ja Gly FO DLS oe glee Flt ose war (FF ath ob SS gl slelglons 5 alge QW-470 fay 39 4S Sul Shy pi NomDestructive Test ( cil F gio!) — Saigul pl!) yee ne tulejl (1-1-0 SB Line og: anys QWHI9L Cad Biles Giga], Subejl plas ages aig Ge Gaede OLUL ST g AWS. DIT oul IF toy cul QW-I91 Visual Inspection of Pipe lb yi gblis y Ws aly) gate quyjh (TTF S Sula yhy Figo 9 0d 5 Kage Uy Ab 5 joke uk tye (0 ys Gal ge pla (F cel ao glee 0.4 Sige 50 jee tye ofS Sosy offal sS> (F db tbs oygby led Gayle Bi pe UG 55 AU pat Syl 9 BU gd AOU SF I 5 yle 9g 08d Gayl eb ye at, (F eet oS sal glow 3 slots aly gd ATL 9 foe cle 1.6 at) oly lene piad Slam (0 dae Gilet (T-1-¥ Sr 99 WL LLG ge Se Sailor Halesl GE 59 ond age ole digas GL Spe 9 EBL hye AS el spe 99 po LS 9 0d aagt alge Glan l bgjl ole ges 51 So Sp Fn BH Spo By ope ple So cwb > - cau bg (04 SAB Jeans a pe Hal get crate 2 ae ged OFF DP BL AS etd Glptalesl LS 9 Aiged ag aul G Slate Li LesT el ees jl GIF alps b ee 08 pF NB aa oyge SLE LesT ult alles I py od SS Procedure Qualification Record (POR) .5L_S29> 49, ASME . Sec IX (QW-483 ) 9,buleal jo solyitey POR ppd oy ST agai Y ojlad dared 59 et ont ool ls SUEDE. POR Jy! aadio yo cel esl doco 99 POR fd 255 (ge Oud danced cil 2 AF jglale 08 oa ogee alas ST paid god Sag ee S3 e Kige sald pled aly iV sla abl y dxke jo S2 obey cul WPS pi sal Bs Shall cy Bg gy lth SlEUL! 298 0 SS pag JKage Sandy Ty pes SLabsT So jls ype 59g ape Rat BES SLL} els POR ppd eye aie jo 9098 ee BSE 8 eg leat jell gree oe 9958 2 E> QWH150 AF Golly S25 alaji jf fete Sledbl ( ail Spt gt gh Joe Sal gga p99 0d SiIIF ojLac Le digas, alas] cle digas SSG sly OLS Spf ofall le Aigei 55, jf sl Ailyeed 225 cle sige LIL y 5g 225 cle tips Gly 08 eet INE A Oy Pee 9 99 9 Sof ojbail Gedo gob & sail oad ag ofall Gillan aS Cd (cle digas cules a gt Syl Jue Cp 99 GAS sigs gaa Glas Solin sca 3 Jyse 9 SF Syed aligy 9 Cul AS ubuly op cs Sg alee job Lely C9 998 gn 3 igh SE IL oaily JL ASLO Sys prey ge 9 anal yds GLEWLI) glade Glas Soles poly gh ATID ped aS GEES Eo phd Gee 978 fol PS oly SS yh a 29 ( oe wr 9 ler Sle 9 Oph gge opti 091d &, digas y9 CAKE AS dlrs y ASS ged Glad te gid Gye 59 Se ee BIE Ae See Syl4 9 can ei @ GARiga ally yins lel cine lll ont ntion 45 ehelam yal Sp 2995 9 QWH160 AF ally Aas tule jf bol> olertbt ( 19 Cash 0,8) gran L gale octet, Ooi jl pel had GlejT gel LS y Eg Jy! og yo 258 ge SS QWHH62 FW dos ba ol 9098 62 Ep) 2) SEAN TS 4 had ALT I ole ut cage Gye go Acceptable ( Satisfactory (¥ No deffeet (¥ Good ( F 995 og Teme Gl p> QW=170 AS Gully apd ubejl jf ob SII ¢ op ge iy aid Byes LLY lets Jil ogee Bee Spe FN I Ge J oy 9 099 Sp 9 pS ga J SAS IF oe GBs ae 5H oe pee Syl jl the pe L Vyas aS wth tls Gal ALS Opt ge Sg BM, WB. HAZ. «WAM, 5 bas! ogpel (Charpy ) gg jbo cool See jhd 99,5 go 83 ps ips LE Ess Soto pe oe > dk LS Sgt diged Lg ody ( Key hole) cad ely. (Isod ) pb et 02 Mp Spal oily LO LS eIBIY JS jo op gt ig Iyer alee oe pp byl oye 9 998 ot 059 Jah Y (IDA) S98 ply, ae p Fase 5 ipl Jhb Spar wots oo 9 SSS bake cha yee ce ott LEE yl 9 OF Aa 99 jt pe diged KY alae che ctl eh ila Leal ya g gah oy Lo od KS Ghee alan y Gly y Glo a7 po pale clog gs ee (0,5 L py 5) SE le pile IG 2 20,9 gla 99 ph ge hgh Spe ole y wd leit 3h sly gibbon cle Aig iI gerad clyalKine 50 93(ASTM E208) 0d g2 oolical 4-5 208 8 09 Spe oe Gp 9 digas So pias RS Sa Bp He BES Sh pine > av =y, ua bli A ‘ je! sia Jak @ i SAL gs Jaall) gins Vw Let sige lll et ion 148 tehglaae yg ls oS ple = — Vay a4 V7 - i © aay _ Lo TTS i e, — aN? om Tey di]. | jaa BI -— LO said aed od AE SE Vase glee (ar aasl T Yoel ta ge i) ge gi INSEE Vo lol) ola gai) gue as 40— ni i oye me Tho t ss hel : 0 alee teetanpt wo PHT Ral Metin 0 Ui la ult See Ryd glen ID 14d GUA digaiy jlad Obaite-Y¥ JSS 295 4 T)9 Semed Oil 9 QW=180 3S lly Goel aye oles] 5} o> Seb! ( 3 ob et Qh QWH624 ASL Gillen A 3Y cle digas 09) dle: Result Satisfactory Cond 50 gpl? ge tulejl axci- yoy trcLs, Sygo 49 oes S59 AL AG ge Sp boyy ayo oS ly Sle ged Saale ds , Macro ~ result Cuod 59 ob stalia ojJy0 89 9 od 09; cudle Penetration into Parent Metal Sptee T9 ee Eee Bp He BIS So Sey eye= pg caaas ly ss gay a Na (e24 es AEige Jaa gins } tb pe ela et cman ag hglaae pil GSphe G(BM,) ah 38 (WM. ) tg 5B Ghles yo gms she 2 sctecalel lye tn 9 Ce ected To. ; ; * ALT eps od poop ody plas ah jai Gene letulesl L(HAZ) Syl > j)plie adlane Type of Test pe ob clad UT ops Coe Og (ng ree oe) od plea FAB IT SF 59 ge GB leant ASE ype pil jo tL GL 592 oj)y0 ee Sel Kee 99,5 4 Zp Deposit Analysis a4 oslo Gu, Oph ge Sg Other oily S29 cand j9 silat SLLL iT y OLDE! aisha eeS5 SLE! 5 Ls S31 EG POR IK Spo glen Gh spe SF ALE ayy igo po ol sletee talesT Bigas JL DS SaaS hay g gly let ape Gone coealile POR yo jad SleaLegd ANF oles g poles oat Aas pl ogd (gs Sai POR yo pi Wye Lika J Sgr yy kT ELIE UU SU ly POR ose pli 00,8 29 aS a (Wp pide Cosgure) POR gts’ 0 pjhY OLS (1-0 (GLa aie ghey gl ong eee LE Cee CaS Great Ota gf SU slej 9 anya hall ye PR 0a ba pad Bogaoes jl CYL 99 Layette iI So pei Cl get opt dF Les 9 POR 355 gs ae POR. WPS Soy (WPS) 65S ge 9) SoS Gate Cae WPS ail) Eby aS ay ye QW-200 Ly + (POR) sie JAS letylesl La a ub WPS yo g cu! Py BS Sib ys Cab wa POR Sy ped GLE! QW-262 b QW-252 oF SIG & deg l Lil.ojls jLy POR S & WPS peed GL Sal, QW-252 6 QW-262 aS Jobe 52. 9,10 d9>9 WPS oper CuaS eed sly 133}) SS ge ee GBS Glee g gleeST 6 gall cla peice iI a (nal L PLAS celles QW-218 LF QW-200 AF 49 ad S34 pV Cul cd FF aulie oyg0 sesh ot 53 ols 415 ai ae POR jl oolizal y 2555 De Ll a oe he He BI I eS be ye2 sams bua @ gm Jaa gs tt sige lal ot pooign 1495 piaglaan ping 5 yale sla dog QW24 osu 9 ASME , Sec IX 9,Lubul ,0 le POR slag tal slp game XS AGI! S49 SILL oyg jo ane P dates oe g Wb Fld L POR SG jl ool! ly canis FLEET 42 8 PQR ,9 coll oye Gh SUP Late cue oF ype 9 Jibs Glyse a cul LAY Soo OP date ose g TSI iI LS P deste one 4S ole WPS sul sly |, POR cpl tls Sb Las WPS 9 POR 49 Ub jet Syy po Gla aah Soo aul oS oolieul gly te ult VF ape) tl Bh HO AES Se pcjeuas b gist A e re} sya Ju @ ins GALga Jaa pias Ww bee lll ot cenion Pipl pig Sp NONMANDATORY APPENDIX B Qty482 . QW-482 (Back) i 8\~ Weg no, Rev. enon Gnas Flan en TA7 = TF Fad | PORNO HEAT EATEN GRAD CAL Ger | "Seven ee DS | ieee ng Mies epeen poo | Toone Poon ot Fa 2 To} L = cnsiowass pacnear (owace) 19 Lg rem cor vector an he g “ Ee seer] vn x Teas Se ee a a, CT act cacocinenonemmoa |e aii tao “pipe eee ) T prectmean cwanacrenisHiesldncassi ASME 63 Yan yp Pov ae rajt 1 Garent AC 9 C_— or ‘ sno ag ore Rang amos ond vata rng MOE OF eccne fot atch wecro wt onan ond aietnom, The nlormation may be ted te ° {Se fom art ht ow blow) Tunpies Girt Sue ane Tee ‘TECHNIQUE ]aM0) -— : ‘tong o Wa Bea —- = = ) Onteto Gu Guo See eI ghee UE z —_——— | Ans and nterpne Gang (Brvsrng, Gvnding, ene) Onaven Cont Tabet ® 1 [raw mee | Caren I ome . i 1 | tag. Renan, Com i i i Tem | man mat Fwyee | ame | von; soma | aanor Tennree | [rae | tow | new | tee | Toten eer | | _ a | Rey, So-tey | IZ | Bis f | | ‘ d f = 1 SEB | Fay Woe i : i [Meteo | 19225 lowe peep pews, [Rake tenty | | [epee jtone | GA ey 9 Pl ye IE PE SG + meng RS ae Es hp Ae BE Ty oa Spe/ sof olen re} qe vi (02 . } bel pe Mall ot comin nyt 7 helen ying 5 ps Dye at ¢ " Js Loe own ise sscrion te ees vA QW482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS) (See CW-200.1, Section DL ASME Boller and Pressure Vessel Code) Comper Nae — — - z GupuLen ae en 1s CT Sp ae Oe a Sarre Fon - Welding Proceae) snot} ‘Typete {As the option of thei sstchon may be aached te Murat ‘anion, welder nd sequence, efor notch tou | sire orm soc process ) ‘AW No. (Case Fete Eg fo ave Ceci Su of iter Wet Wald Meet ‘Tia fer (£62066) may be obtained from the Orda Dap, ASME, 72 Lowe hn, Box 2300 Falta MY 907-200 Se Hae AE SS iy bp polyy 9am li le (2 gS gs asl) gies beat lll at coment NONMANDATORY APPENDIX B Qw-483, ae mors’ OW483 (Back) See ron ne Tonae Tost (O-152) Specimen Tou! toed nt Stee ne. wien Treanens seve 2 Pa Tipe oa ere PEE Tonos epg ans) tick Soncmen oer | Sogemen | tes Pa vow ne on | hee” | tem [ree [7 Bima Puce | oxco man tan en + Coma: ie Toe (OWE ema — Sethe: Yoa_——— a Penn Pret Mi Yat Stme Ne ———— a carly inet ewe santa Wr T9O"G a8 CNet nc hatte Te orlde War rEDAed, wad we weste@ wm ACCOR wah the requrements of Secton X of tw ASME Code. Manutecturer ove 8 {Oval of record of wat ar tuavatve only and may be madihed to conform 1 he tye and aumber of ees required By the Code.) ee or Hae BET a Sy ne Spyy seb ltT @ ~ (e2 SAGs Jaalrgins 4 A lal it eign O48 wrtelaae yal pis was 1998 SECTION Ix ‘QW-483 SUGGESTED FORMAT FOR PROCEDURE QUAUICATION RECORDS (POR) (See QW-200.2, Section IX. ASME Boiler and Pressure Vessel Code] Record Actual Conditions Used to Weld Test Coupon. Comosny ame. moran iotnages hwo te aE oe, wet ae ese ————— sig Pr Tron Mans Automate Sem Ae) Tints cows) Groove evan of Tat Coven TOETWELD NEAT TREATMENT OW a077 TASEMETATS Greasy Matera Soee Teor Troe 0 aoe Ton rameter of en Covoon — ‘Gas owacn 2 ave: Mowe FomRue ean Ts ] eng — Fier Mata No, 4 Mett Antva Ae ‘See of Fite Mea, omer Tengen Eacoae ue T ome ee met trae) | —— position iowaasi 9 Geek Filter tienes ‘TECHMOUE 1aW-10) Ponton of Groowe 20 45 et See ei Prowetvon (Yon, Doar Sng oF ene Beng omer. Oreaavon, - Muto o¢ Sige Pier vat) ‘Siglo Matte Ector —— PRENEAT (owansi Ome. —— er TE > ake hae kevba aoe aea pas Ya yy vi (22 ce ABigm al gins @ Oa a lal ot eatin 4h tirlae yg ost STD-AWS DL.B-ENGL 1998 MH O78420S OSOASOD TYT me Prequalification of WPSYS9 Sennen on ome 88 Seangaee vee) secon oF oe nenroncewem 1103 The NO TOLERANCE pL OmENSONS Wi Gree Papaain Toler Permitted Tebeates | asfiun | weary’ |woasce fect Opanng| tae 329) | (aoa) | Pose || Noe Reowrs | igo [ae | mw [RT] ao t ty woHon | vee | one [a |B [ao (E) wr rT ‘ €, Must Nor exceen “r! IE 8. z 8 pouentons tre 4 Saslea nun Cana papanam uennes ean daa soit ‘As Oetaied | ASFUp , Welding. |Wold Size Prscaed Designation | n Ta_| Root Opening | (00 3.12.3) | (206 3.12.3) | Positions | (E, +E) | Notes suw | evo | some [-[| me | eo [ ne mw |B | | Figure 3.3 (Continued) —Prequalified Partial Joint Penetration (PJP) Groove Welded Joint Details (see 3.12) (Dimensions in Millimeters) Eos ee . Hp he GES Shh Ee. 9 caus L gltT Gay {eZ es Sboga asl gins @ Oat cig lal ct ceo aE wtiglam pial OS ps STD-AWS D2-2-ENGL 3998 MM O784265 0508507 185° mm GoPrequalification of WPSS Sage Vagroow wed @) Bur i (@) Comer (C) J ALL DIMENSIONS IN mm In = 1 Base Metal Thickness, ee ‘Us ounaea Taweeee ve vty | Jot Taeaies | MFiue | oar |e: sae Paced | oedema | 1 | te Geeate’s | eteane’y | Poucare |e Tae | aot aoe suw | sce | san | u wis | ame | om |] s [ape soe | iol sis oun ABE. eur | ccrar | sana a ]os Ae sow | ecees | tame r [os face Dae oe wo Simp By ALL OMENSIONS IN men | Base Metal Thickness: Precaraion Utama Townes umes | Yo eng | soe ree” caste | Vioang [Wet See Prats | ossgnain | ts | Te (eee 2y | Pon | Ere En | Nee mn [= va | suaw | BPs 127 MLSS | a uw _ Ae aww | grace | te7nin mw [ses | AS sw | sess | tome | — |r [ses [Eu i Figure 3.3 (Continued) Prequalified Partial Joint Penetration (PJP) Groove Welded Joint Details (see 3.12) (Dimensions in Millimeters)J eeat ill oy a SAB gs Jolly gia @ Ape lal ot cme 9S plea pigls OS pt STD-AWS DL-1-ENGL 1998 MM O784265 osoasoA O11 ot Prien of WSU eo Sera rent Eas oe |asowensions eta | | Base Metal Thickness: ‘Groove Preparation (Us unmted) fea oloranoes: wesong | sr LORE" apces | ATG] WO josie Net | eitten || Leena, | rans | aoe | AES ee, ae ee pas so aw | srowe Se | ade | ut | om |e sw aeast | sono | os INV fe es es eet ee | oe | rors reat [ererear| same |v | cage | spe | nl [vor pas tke see ~ SAW TOPE: 111 min u 126 min U0 216 F s ae ve cio | bs | ate pasa eTT ace ie EO ALL DIMENSIONS IN mm ] yan Greve Preparation Putin | open Tolerances , ve Wearg | sont ‘ouPucs’ | saGwning |_AeFiup | ‘woes’ [wee ce Process | oesgaton | Tr | Ts | croove Ani | (se 3825) | (Goo 3125) | Poston | (E+ ED | Note so cig a | ee ED sua | eres mo | os ql x +10", 0" + “i “16.0 7 | ee aes naw CE quan | erceser| 1a7ma fu Simeaa coats CAW +10", ‘on Se * a} 16.-0 z sw | rores | 90mm |v wo | ate F | ses soe | sree : Figure 3.3 (Continued)—Prequalified Partial Joint Penetration (PJP) Groove Welded Joint Details (see 3.12) (Dimensions in Millimeters) | ¥ dasasd EE Rae eee ae cee BIE as Sy byes Spemy peas & olsbT Gy KY eAGdigs antl gins Ww tT ae ipllall set omortign 095 pate ated STD-AWS DL.L-ENGL 1998 ME 0784265 osoascs 758 me 62/Prequalification of WPSs Single Uraove wad Burt jie (8) Comer join (C) ALL OMENSIONS I mn Base Meta! Theses {Using | Res Opening [___Towrme Parnes wing | se aareup | “wucng | won size Process | Designation nh th (see 3.12.3) | Portions | (E) | Notes sww |} eces | eam | v a cuaw gua | 8c v a sw | scees | nim | e | os foew Saab poor wT Bon) ALL OIMENSIONS Nien estes cers rove Proper i Us wuraeay owen Peete | Tout ieirg | dre ‘asOwatea | As Fry | orang, [Wo Sco Process | Designation n Te (s00 3.12.3) Postions | (E+ E:) | Notes “18.0 _ ws ws | 2 sun | oer | 7mm wa a | ses] 25 see 5 so ou - wus os | AE SUM | werae | 127mm 2 a foes] AS ote | ie a] we | “ate P sw | ees | tome | = Bo] oe | oe fees feu sis | waite Figure 33 (Continued)—Prequalified Partial Joint Penetration (PJP) Groove Welded Joint Details (see 3.12) (Dimensions in Millimeters) REE i ea ae- = peau ly sl oy ‘ @2 ISbga Jelrgies ©@ (02 Sgn Jaa i oe aie hal gn conto a ica yal ap STD-AWS DL-2-ENGL 1958 MM 76426 OSOSS11 306 (APrequalificaion of WPS: ee Notes on Page 68 ‘Dale Tyo weld) Burt ont) Toe) [Comer on (6) [ALL DIMENSIONS IN nm ‘Base Metal Thickness, ne Sea — Pemned | Tot tsog | Jor ‘aa owanee | Asreve | ‘wotay, | Wot Su Process | Designation th (soe 3.12.3) | (200 3.12.3) | Postions | (E, +E) | Notes ako De sww | erere | razmn | u ee a Wie $10," ¥ conaw ws ws oma ercesce-| ama | u 3 aa | ses, |e ed ry nan wes Ae sav | cess | 190. v a3 | oF | ses [AE see | ait | | tes 7" saw | crs | womn |v we | He | oe [ses fubh o v sie | wits op ao 7 wha | Me e4, sw | tees | tonn | u Be [owe | oe [onl Ey i sie | ates “Aopis ore cone orm “Apples 0 ovsiie core! fas. Figure 33 (Continued) —Prequslified Partial Joint Penetration (PJP) Groove Welded Joint Details (see 3.12) (Dimensions in Millimeters) Fans ane ip phen Bi ee Gay bao yeroy otal iat ll ont wo 8 Ty aad bla A) a2 ws 21Sigs Yall) gia @ la pint np STD-AWS DL-2-ENGL 1998 MM O7842K5 0508520 47T Prequalification of WPSS3 Seige tgroove wold) eerie ie) ran) Carat) ALL OMAENSIORS IN mn Bae ous exnene Greve Preparation {Ueusimad) Tlrarcoe 4 Perens Weidng | Joe . asduates | as rrup | ‘voang | won sus! i ts (e012) | (oe. | Posmore {CE | Note Oe, eam |v ™ s | %E bes, suaw sams fu a fos [oe ouaw 4 ABS UAW | ropecr | sama | U a | os [AE + ouaw |e wa Aes, Cua | aceecr| sama | u “3 ;™ s [Ag swe @ wna EAN, saw | teres | tame | u we F s Hoe Fy a 9 ean saw | cess | mame | u #2 F s ey sit opis io rsize comer js. “Apple (0 ouside comet EE, Figure 3.3 (Continued)—Prequalified Partial Joint Penetration (PJP) Groove Welded Joint Details (see 3.12) (Dimensions in Millimeters) eeJaa Yih ys) ay siSdiga Jaallryiins @ eileen pigs api STD-AWS D3-1-ENGL 3998 M™ 0784245 OSoasi2 242 mm Pelican of WS chan saree aaa eee Ea Eee ju. omENS ons We « mvearmoneal swe se ere ea rt lace = | om | Proce | ovdgnaion | T | Te | Ty | ectomame | Orme (soe 322 | Posttone |" te) | Notes 48 ty 425i ON, smw | sree | an} u | ant ar aa | ser, [Oy cot am ‘GMAW: 48 qT teSein AdN, ftw fercewoar! AS) ou | | an] ser, [M4 conn 7 aa saw | res | 27/27] ya] 138 Ff] se fanz ce ain “xo nd 0 AO ees arian GR tran ou st aye rcre wea nas tan oto sn ane AST ot manawa Src ta angers ne rtp i era AST Atma Seemitenieeanaa tome mentaeaee Figure 3.3 (Continued)—Prequalified Partial Joint Penetration (PJP) _ Groove Welded Joint Details (see 3.12) (Dimensions in Millimeters) YF dopond Bp the GE Sb de yh niye(¢ my penasl sl Aa ie @ SAL gm aly gis MeN Li Ie lll et een 1438 tela igh Spt s TD-AUS D1-L-ENGL 2998 MM 078425 0508523 185 Mt (66/Prequalification of WPSs Sen Noten on Pag 68 Squaregroove wad) ‘Butt ont (8) secate | Base Metal Thickness: Groove Pr ae ee o es Penvitted | Cas vine ovate | Mam | Wad | be Process: wy Ta_| Root Opening | (see 3.13.1) | (2003131) | Positone | tor FCAW| Notes Tena sks [ese | tT oe ies Soe ane-| a] a ram =e am = ERE [eusr | on neo | wine | a [a | an Sapa sans | srexcouce SEs TT i -L. |Base Metal Thicnness. Groowe Pr weet ae] pens | en vg | Raa | ne | ‘Wea |e Pct | ovepmmn | | ts Lrowopmny | A050 | esis | ESS [EEE sone eww {ecm | wee [-| mez | emo [omam| mw | — loom Siar os BEY | euir [some _|—[avowve | ciao | vane | a] RE Juan san [Burs | pena f= mee fa nese fev sues [eres t= | ne} — fas tt ty Figure 3.4—Prequalified Complete Joint Penetration (CJP) Groove Welded Joint Details (see 3.13). \e Jet ala ws AStiga asl) gia at ipe lal ct cresion aS STD-AWS D2.2-ENGL 1998 MH O7S42bS OS08S14 OS Prequliieaton of WPS467 oe noe on Pop at pagers woe Tee Ezmer ot) Base Metal Thictess_ Groowe ‘Umea Tears cu viidng | Jane Aedeaies | As Fiup | ‘Wotan | Shaking Process | Declgnation uh Te | Root Opening | (c003.13.1) | (5003.13.1) | Postions | for FCAW | Notes cuw | sexe | wm [u| nek | cma [owes] aw | — lens SW [weaver | annex |v soa | os wine | a | gig [AGO soy retrs | vem PO ae Pe} Rage vgaon wea Tanvees Seinen (8) ‘As Detaiiod AS Fup ised | cae Beis. -a | wi re + easton t a - Groove Preparation ‘ wessng | ont eg Proce | Ceagnason Te | Reet Openng IOTFEAR Nts ae oo ‘SMAW Bue v - A= DN] Asie ow Asai aN gu | euace| ou | - [asa aH aave a Sai_| etme | Free rt a saw [ ous} = = Figure 3.4 (Continued) —Prequslified Complete Joint Penetration (CJP) Groove Welded Joint Details (see 3.13) V Asses on ie Gaia” Ts Bhp Han fi ie Gypsy eee9 Saad Lol ay) vel (04 ALL ys anil) gins WwW Oe i ll ot mo hela yg ps STD-AWS DL-L-ENGL 1998 EM O7642b5 OSOS1S TS) a (68/Prequalification of WPSs ‘See Notes on Page 88 Taoransee ‘Detaled | AS Fup wseestaty | (e003) Sage Vero wes 2) [Comer ont) Fe siN6.-0 | vi 16 ea ESE Sasa eal Teens roma | eae Brice Groom Prgaion Welding Joint w a Weiding | Shielding Pras | oxsgraton | _T _[ Ts | Rew Opening Prater [etCA | Noles oo [= om sua | cute uu [aes Evor [= pw mate Fon [= on Saw nave EVOn_[ Reged | gu | cumer | ou | u [mean ‘on [ nota [AW mate On| Netng_[AN Sav_|“Eties | Frere =R Sav [eur [00a =F Sage vga wo By aun) : ancxcouse x 4 1 Th Thy A Base Metal Thickness: Groove Ps (Ue vumeed |S op Twrweee ou wor | set fctface’ | AsOvaid | as Fue | oury | siting Process | Dudgraten | ts | Ts | crow arg | (ne 3t0%) | tooo | Poca [ete | noes Redwie | oihe.-0 | sine ve sww | ove vu [=| Mooi hatin | oan | = Jecown ea oe a vane. 8 cuaw at ouor | ou |_| fowwe ottowed | ae An Foaw Lo fey he Bnd ques 1 mao overvaws | = | tava one Reo] mew saw | ates fowrterial =| stam | rea r [= jew ee | aciocar| ions oo Jove tew2l — | 108 max i iL 1 a6" J Figure 3.4 (Continued) —Prequalified Complete Joint Penetration (CJP) Groove Welded Joint Details (see 3.13) eeeMy x peas U glatT cay vi je: Sgn Juans © Pci ella et sie 998 viva yigls spb STD-AUS DL. 4-ENGL 1998 MM O?BUEG5 OS08SiL 995 mm Prequalification of WPS69 Se Not on Pag 88 sae raion wea estore) ‘ is 3 t ' ty a % susan Goon Peper ail menos - teen — . ua wedog | sort Fue’ [Raowaes | fran | “SO | snag Process | Designation my t {soe 3.13.1) | (800 3.13.1) | Positions | for FCAW| Notes wie -0 | site con suw | cue v fo iso | tains | om | [oo fie | Set! wii6.-o | inet GMAW | Cuecr uv uv +16, -0 | Not lentes An Not [AG Fon $10", 10, 5" wowing | sins sw locus | uv fu warm | ate? | oe fo Tey see | eS L Pane igeon a Tame : Bun oer (8) ‘As Ostaiec | As Fi-Up encxoouae eo334)| Geet . Tad ia seo sw Sevcet att a8 i i . Tessa wertncaness i Uren aoe Prapaaton reas | 5 wiasng | soot Gene | etry | Sing | econ Designation n Te | Root Opening | RootFace | Angle | Postons forFCAW | Notes 7 Asta | Ted tease] as = suw | sum | sao | - [Cars stoi tere ripe} —— 69, tien Asia | ieoeie [asar] Feo p= v sw | eves | soe [| nese | teowm leew] ~ fen torn Figure 3.4 (Continued)-~Prequa'iffed Complete Joint Penetration (CIP) Groove Welded Joint Details (see 3.13) | VaogeadVv =my 9 caus Le glibT Ay, je! gn Jas @ OMe ete glad rt perign 04 8 phyla peg iS pis STD-AWS D2-2-ENGL 1998 MM O7842bS 0508517 624 mm ‘TWPrequalification of WPSS See ots on Page 88 (pone gaae we {Soci asa n 7 ere ete 5 Fort, > 6-14 orT, <2. 1 L saam-vy | ‘ [Base Meta Thekness Prepera | esmag Towne A Welding |. Joint Root Face | As Oewied | As Fitup ers Process | Designation t Te_| Groove Angle | (see 3.13.1) | (s003.13.1) | Postions | for FCAW| Notes Ge cx, cau [eu wa funae| a | - [So y o fe Nintwe ar : hata wa ae GW eusar ora | ors [a AS sea | ae aa wed | “ee sw | sus | ov | - aS [ate |e | = tome To es wi wo aT“ Spear me Taras (8) ‘As Detaiied | eer 44 a8 cane a i dak N | Basie mcioes ‘evant rom Prpuatin eres | as wating | Jot roar. | shiting reer | oxtynen [Ty Ronopnig rovaee [SPER | Nos nate a —| = [coon sun | eum | uv |— | —sem at [= —fero a maa ai —| Romaea fn] cu | cuwar | ou | = [ase at Wet [Bc naa F— hetree Ta 88 ‘SAW B-U4e-S, uv uv Bost F - BN fae ‘ Figure 3.4 (Continued) —Prequalifled Complete Joint Penetration (CJP) Groove Welded Joint Details (see 3.13)2s bas SARLiga asl) gis iw Plame pial 2p LL pe alo enson gh 1998 SECTION x QwigB-422 1 5 tor 1 2 wor t X 2 101 1 u 2 tt 1 u atid oopeea 2 108r 1 u aa ws, 1-0-9 tot z voseox san -aws, 1-9 tot 1 «01204 1 ezoziw 1 zesty 1 zewty tor z ozezix tot 2 ozoziy tot ’ ozerty ‘ 1 reid 1 arid 1 area 1 area 1 cortex oma Is-unsz'~980 1 eeseu aria IS-unsz1-19¢0 1 ott 2 ss A-OWT-96 zor 2 wig ‘wonrsoawe9 NON | Ow NON On npotg reunwon Sa | tory sno sna ure Co QWwiQB-422 oneaytren 204 sierayy aseq yo Buxinoss) (G.ANOD) SUIBWINN'S ONY SUIBWAN d SnouYas Zze-Ed/MD@ virlam yg OS pb pss & la SAS eal gies = @ as ohh ieee ot cones gt Qwigna2z WELDING DATA, sam ws so-not-sout zo + 8 se soars Merce, cleys sam 10S " zor 1 8 se comes acai citys ess q zor 1 8 se eens merci cles ae ss 1 zo toe se ‘oouves wedi Ces ar ss “et zor 1 8 se cores wtecal — ctews 2a ss wor-s90t zor 1 o8 se cotecs wean claws 2am sig ‘s1-061 zor , 8 o szeies cizys sam sts 1 201 + 8 se szutes cys os, qi 201 to se cones ays, oss N-one-NZt—99t zo 1 8 °° testes cteys oma-inzt-991 zor 1 8 se costes axes one-nzt—299 zor ) % comtes ces onz-Inzt—209% zor 1 8 se costes czy. neonz-nzz—962 zor z 8 * osorcs ces Neonz-nzz-052 zor z 8 a osotes evs 9-1NO2-/982 zor ze s ores evs, so-1na2-195¢ zor z 8 se ovones evs smoz-9sz zor zo s eoores Worcs, crevs moe-1962 zor cn) st sootes soca, claws cornet-9ez ot zoe se tw60cs eres sOrNeIH9R zor z 8 se ovgocs cues were zor 2 8 se ‘s060cs ctevs, inet-soez zor ze se s0soes Stora, cles 201 z 8 a sto0cs stercs ctzvs zor toe se csvoes wwocd, cies NNe~98t zor toe oo 1sv0es NrocdL — e1z-¥S Ne-90t zot 1 8 se sovoes wroca, — eteys et zot toe o eovoes worst ctevs mooet zot 1 8 se cov0es wordt etevs oms-anci9ze zor coe oot osoes erm cys ome-i¥e90 zor coe 8 oozoes worst evs onsineoet 201 © 8 se cotoes Tori eteys rss owts96 200 z as se - ver eres san sus ento6 zot ts ° oxstox fe _eteys wea ‘wonieaweg oN eN | ON ON oN ON | aonmay oN es) on romper veunwon Sd | ys orouy wa | paumes sw ath, ands “nwo curesa fone uonve2tttend 20} SIEIaW seq J0 fuldnor (G.LNO9) SU3BWNN-S ONY SYBBWNN-d SNOWY, Zzr-adMDwv .@ , or a - we amid WoMINg-aMOW06t zor © 8 costes enc asta ones oad UMS-ttoeE zt © 8 got otsaes, teenth «ves ! te NEioee mt f & Gt oteoes, Ss ttcmaute bees acne ant-3st it ca tates orev we N30 et f Ge recs raz aaty« thes i UWI HDLE zor © 8 se ootozs ‘Vou od, be-vs, ‘ A-OWT~I96- zor z as so team wees a) onae a to naan tom tet ve owe onioe for tes oF srew veews ontagert Bt Cove teeta tad 3 tres ot tS et tia enter it toe Sameoe weve sonceuaset ma toto : ton 1-3 tot BT tesco tan 3 tt tt Soocox vent so tet tw torte wevs 4 x wot Lo vor sot ese 2 stews ad tor {yore " a sews 4 2 ot in vou se a Stes 2a mt © stter svo aews 73 it toe aeeer to evs } z zor to. os scour so clays ig 3 wot oY oe cooeer som tev 3 zon t ws on ooeter bom LIES tet tS tte be ue i tee eater tn tens envouoeet at Ce te toate con ttews 15-9 tot 2 te z00c0r oom stevs > som w fot Rae Sn eve Hey tot toot teeter vom Seve { 2 tt canto views = Fe}: isenet~ont mt Cee ames sex ces iy Tena ea on Poe eon aaa em ™ & yeowon Sd | door stooge) | payoods sw 20 adh, “sag 3 {wna 3 Sure, Supa QwQB 422 (QLNo9) suai Wend 40) steiayy aseg J9 Suidro1y “77. Sy N'S ONY SUSGNNN'd SNOUNES Zzr-EDIMD/ ML, 7”@ ela yiigl 9 cams & GAT SASL 9a Jaslly gia ap OA lll cet ei wiga-422 WELDING DATA toe ooctes ater ovevs toe se SoCs rate oat ne-ys tos °° ts9tes "Wate ooKh Obey zor toe se ovotes —gaete sot, ovevs zor t se soles uate sat nes zou t se costes Wate asta one-ws omz-inzis99t zou t o costes “te th obeys omz-net-nat zo t st comes Stead Ones N-one-ns 962 zor t oor onetes, ovetcs—oveevs zor " “ osetes wsetes ones wot t oor ooates cores orews zo z oo osores remote ost ones zor 2 st WoIes —“ADHOLE ad OneS zor 2 se crores eoote oat orev 200 2 se sootes SOLE 201 ones une 9 noms ‘aes zor z se Wwoors taneor #1 onzvs fis 9 “eo ‘am zor 2 e onsocs —“easor dik ore-ws ins os “rea zor z ee eooocs Mee sth ones 41s 9 aa zor z sosors Ste au onevs 4s 9 ta ninttote mot z a sto0¢s steocs ones 22 faa aod Isrmetvoct zo 1 e coves coves ones “ot t a socors sores, ones zt t se Ssrorswivoe ahve zot t a Bros EK HAL Obey zo t * Bsroes ew od—onevs 20 t oe Tsrocs NOE HAL Obey zoe t se eoroes voc sat onevs zor t Aa covors hor uh ne-vs ot t se covers vor aK Ones wot t ee oozoes Zoe ot obeys zor © cor ovoves ovews ot ‘ so bontes orev wot ¢ cor eostes ovevs mela ot ‘ o tones ones dine 9 os rot ‘ cot__oomtes oes wey vennseduep a 0) npoig veunwow Sd | rey sooo va | pourmds) gn oes one [Teen rary on way End 20) speray aseR yo Burdnos9, (G.LNOD) SUBBWAN'S ONY SUBBWAN-d SNOYNSS Zzr-eWMD a a GE ae(rasp w J NS eS @ ahaa i 3 cans & lal SAlRiaga als gins 1998 SECTION Ix y m= y vw 2 wy wa~ ww ve-Ns-1901 zor ae lll cot cen Qwign-422 «8 o% ——oozors ovat owe-ineioet mm rr) se wotoes erat i onsoce "Ot t oe oums ooases Ey zo t so ‘ovaves, 099905 aS mot t oe sean ceo 5 OWI zor 0 ‘Le9bS, LW 2OKL . uence mot t oo gems ce oath onan. ma : oy cannes comes u impel" ot : So seoees sey 00K, 2 vout mr i coves Oey 20th i ‘ost . : Sooke ager y OWING P~ADET zor . st o0strs 00StHS: > ‘et mat t © wootes oth at, i soet 1 s coors ote ah 4 uote t scons boy 904, i isnt t o ——cosors Soy oc, i ISt-INBI~98T v se ootses: St-WNx 20K 7 ‘9-1NOT-s98t 1 se Soares Howe ak 4 a9-1NOT-98t 1 se comes reser 3 | so-wot-9et zat tos st sours wave ohn R so-now3et ot too Sunes ive sat 5 wominese "20k to wor Oe staes oseees 1 fi 9 oe on-iny-992 zt er a eres : “9 : Ouns 9p "VOR ‘MEI ~M-OWEINGA9SZ —_20T v wot ° ot ovees: omzes a pan ld MOU-OWE-INE~OZ moo 1 wor ott sats assees aot . se ores, tee oath zt ° st (totees tee sat wor comes coates tot ° oo utes coutes mot . teats suatts aot . se seutes seutes ot ° Se tonues ete tn one | oN oN ew ew | mon reg s d anos s nosy od paypads: sun 20 adhy cmon ware coy : unneayiend 20) sietoW 389 Jo 6uydo019 (Q,1NO9) SUBBWAN-S GNY SUIBWAN-d SNOWYad Zze-aO/MD s05h 06. aD 1: $a's9'a'aV #2981 sav ox oy anu, won mano, oor as ons are, asuv 8 Tr ot x 90779 GoLW HSV es wo 52000 2 om se soem eusv HusY 2 sre os, 05 pup 3 ose St 2puD 3 sito 0729049 wn 08 aaa] oto. C290 2 arsv sav oe coy 3 VAD soe oC SV AUSY if ost ae eusvrusy 1 5 ORS Oo rrr sot or to99 1 ARTSY SRY om se 19) vesv PUsy oso 56-0. as 200 IL ot 0929810 2 Oss) Ore 300 HX so oF $577 sisvrUsy 5 usvsMv ost oF tosv nusy a ys [an oz oe z SSO oBST-OL Simos OLE sexs] a cosy rusy 2 ssvsmy ons lacy vusy 6 wwe mor verso tuts / xxoea!| ms ocv usy a ry mu ice f mron se wsava tervrusy 3 ( 1svs om st solv Kusy eg Sas Ove se SV MSY 3 ost 90 nus 23 on a seoMayIpeds sponta “wo wOREYIAMS RE ¢ as oo ‘wvaiignwg ‘whuanshwea ° 5: wheags cima, pik uma, Pita wma : 5 “swowonnboa RAR Da ‘sreauanebay vonayisads pag ° é (°C 998) uiBuans Buyyoveyy 405 suopeujqui0D wieW JO1113—IeIOW Oseg Poytenbesg 3 o1ae, 0 ogosdGay 2 pclae iingh cS pir « Prequalification of WPS¥43 eas b hal salSigs ual) gians STD-AUS DL-B-ENGL 1996 MM O7A4265 OSOANSO 8S) Olah iat lal cot coon xy Lcsv WUSY S92PED _SISVMISV wvnasy sa yy 2 Se ee wus a = exbommoytoads 21S aie seer en ‘Souasnboy uonesyioads Pas {penunuog) te aqen.) we a © ethylae yal pis pena yl Grae Jaslly gins KY 4 r f Oe cig lal cnt enti 46 STD.AWS DL-L-ENGL 1998 MH O7842ES OSOSYTL 798 ‘40Prequalification of WPSs Sea df) out omg EYEoN oN 9) WD Or pana “sane Ke ome rw | ‘anipevee vessel 50 2 dno deans stn go yet suounombas 2 yn sumo mNatd adap waBasp gnc 8 noon pune ore ‘wa samo seers (2) 20 "es are Asan JANG eS RU HR (1 “Pom mK! Ca a a 6 aH aa Ose ED Qi WITS CHMD'v >I WES ZERD‘y 2uD are seep vs | soon 2m sv MUSY OSS UMOR FSO 08-19 093989 ad 69 25835 nei on) Mn _ ‘aBOnNEuIeds GS é ion ‘wihenisnmea ° wofuans 280% peta MU areal, png wna 3 ° oun ASN Siaouynboy ooneaypody Ray . (penupucy) te eigena5 - as yi A ns @ i SABLige Jal) giand WS Netter ello cme at tala yal Sp owas 1998 SECTION 1x owase QW430 F-NUMBERS ‘a metal which wes used in the qualification test without w-431 General consideration of the compatibility of the base and Aller ws metals from the standpoint of metallurgical properties, ‘The following F-Number grouping of electrodes and welding rods in QW-432 is based essentially on their sability characteristics, which fundamentally determine postweld heat treatment design and service requirements, snd mechanical properties. the ability of welders to make satisfactory welds with QW4321 Steel and Sted Alloys: 1 given filler metal. This grouping is made to reduce QW.4322_—_ Aluminum and Abminen-Base Alloys imber fing procedure and performanc QW4323 Copper and Copper-Base Alloys the umber of ‘welding ee rrmree—qweat24 Nickel end Nida Bae Alloys qualifications, where this can logically be done. The was | Tinium and Trim Alloys grouping does not imply that base metals or filer metals qw4326 Zzeoniam and Zicosiom Aloys ‘within a group may be indiscriminately substituted for (QW4327 © «— Hard-Pacing Weld Mem! Overizy QW-432 F-NUMBERS: Grouping of Electrodes and Welding Rods for Qualification me ASME Speciation TAWS Gasification Steel and Ste Alor 1 srAsa exo 1 sas exe 1 SFASI exe 1 SFASA ex 1 SFA exe 1M SAA ee ERKURS a SrA EKO 1 SASS exnox 1 SFA exa7x 2 SFASA ex 2 SFASA ex 2 SFAS2 exus 2 SAS us 2 SASS coms 3 SFASA exno 3 sas - on 3 SFASS evonnex 3 SFASS coma x ‘ Sasa exas ‘ Sas exas SFASL exus SFA exusM ‘ SxS 008 ‘ ‘FAS. cer than asec and daplex 2ox0035 ‘ SFA. her tan ae ard ler x06 ‘ SFA. other than astntc and diplex exx0017 crwa = pause sl a (2 we ASdaga Jal gis WW oe tN pe lal et cron 4 tiplaae pig lS CS pa : WELDING DATA ‘QW-432 (CONT'D) F-NUMBERS: Grouping of Electrodes and Welding Rods for Qualification Fe. SME Spetaton 7 csc Stel ad Stee Alo (ont ‘ seas coowns reas fone ‘ frass tooousxt | ‘ Sress fenouss ‘ sraas Sooann | : srs ante a te coxv0s ; Seu sone and dpe Boobie | 5 ‘SFA-5.4 austenitic and duplex OKO? ‘eo. suas scm | ‘ erase Mica ‘ Sraair ‘cuss { ‘ Stasis ‘cuss ‘ Srusao ‘cuss i ‘ Sraszz scutes { ‘ srass ‘canter é Sruszs ticusteatos ! : Srasze i custeaioe i 6 ‘SFA528 All classifications ‘ isis Atcuaeaies ‘ Seas0 inex ‘ Srus30 insix ‘ seuss eo { ‘Auinumn and Alrioum Alls : a ress mo { 2 SFASS E3003 a Sresio tae a “Bids ice 2 Srasie ress -e z Seasao 2 srasao cnsias z we 2 tras R tit 2 ost | 3 pssst i 2 ‘ trssse 2 Sesto toss | 2 Seasie theses a Sresie won ‘ 23 SFASS E4043 3 Stuaio ners | 3 wale eer 3B Sreaio Eeoto | 3B sensi hero 3 Sresie non : 3 rasa trae 23 SFA5.10 . ROAD 3 Srasio reer foe teens ' 1 2 SFAS10 1 3 SFASI0 'my penal ust A ri ‘a2 (02 6 alRdags Jaa) gis @ Meh tae lal et eosin 4S plea pig lS Spt (QW-432 (CONT'D) F-NUMBERS: ™ Py ey 2 2s 2 2 n 32 3 3 3 3 a a a a 2 a a Grouping of Electrodes and Welding Rods for Qualifeation [ASME Speciation ‘Aluminum and Aluminum Alloys coe’) SFA-5.10 SFA-S.10 SFAS.10 SFA-5.10 SFA5.10 SFAS.10 SFA-S.10 SFAS.10 SFASAL SFASA4 SFA5.30 SFAS.AL SFAS.4 SFAS.4 SFA5.30 Copper and Copper Alloys Nickel and Nickel Alloys [AWS Clssifieation enasi9 Rang Ete ERCu cust ERCUSLA ECuS oA ECusec ERCUS@A cunt ERcuM ner RECUZmA RECUINB RBCuzC RBCuZmO Euan ECuALB ERCUALAL ERCUAPAZ ERCUAPAS ec ECuMAL ECuMnNIAL ERCUNIAI ERCLMANIAL ewh ERWHL Ime Enicur ERNICHT ERNICe 160eh 9 cad aT my aay (04 2 © in CALL ga Saal gland NS ot ce Mal centiee yh WELDING DATA owasz w.432 (CONTD) F-MUMBERS Grouping of Electrodes and Welding Rods for Qualification Fae TASME Speciation 7s Casieaton Nickel and Nik Alloys (oa 2 srasua enicten 3 srasil nites 3 srasal Eweres 3 stasat Enirre 2 Sasi enarre? 3 srasan Ewcrres e Stasi Encrteo 3 srasaa twice 3 srs Ewteate3 3 srast Enlcates 3 srasit Exicatet2 3 shasta Emorcowe 3 stasae Exnees 3 srasiae Exmere e srasie Eumices 3 Spas Eames 2 srasie tnnicecs e Srasaa Enwiceee? 3 spas 3 srasae 3 srasie EnwircaMoa ° srasae Enncrto? 3 srasie nwo 3 sra3.30 wea e srA390 mee e srxs30 wee “ srasan “ srasaa “ srasaa “ Sasa “ saat “ srasit Eximet0 “ srasal Exige “ srasaa Ewes “ Sasi twice? “ SFas.aL Evicrte10 “ SFasaL EWeate3 “ SFas.aL Ewentoe a srasae Eanes a saa Envinez “ Sra Ennio “ Srasaa Ennio? (82) “ Envi a Envios “ Exwmoi0 a Enmicetos “ Enns? (Aly “ Enmcatet0 “ Enwicaet3 “ tExwicre 6 “ awe 4 nicer 2 twicete yeaa baal ay SAS ge aslly gis W Oe ie aellall ot motign 04 gS phglnat pg hS CS ple ow.s2 1998 SECTION Dx (QW-432 (CONT'D) F-NUMBERS ‘Grouping of Electrodes and Welding Rods for Qualification _ a . im ASME Specticston Ts Gaston Nickel and Nickel loys (ean 6 seas. ewice x2 $ sraaae tenet 3 srasae Eewcrwes S srasae nurs s srasie Enwicre tt 6 frase Enwireceh Talo and Tiana Aes 2 een a tame a tens i tens : 2 ens 3 extn 3 eariseu “ enna 5s 7 ERTS: 3 farvaeu 3 tars 3s Eariseut 5 tars Ziconlum and Zien tes « exe a trees . a trae Marr acing Weld Met! Overlay % n srasas A casientons 2 srasan asians | F A nnoadte ~ ‘pa by asl ay ry (02 sige Jal gins } teh ge pllall ot cpersign ag phglaee pegs Spb Qw-460 1998 SECTION x QW.161.1 QW-460 GRAPHICS - QW-461 Positions Tabulation of Positona of Welds Saree man Ron roston ia heay atten oie owes owns get gt 0 swe tote ~ 2 tee ake GENERAL NOTE: The horieonta caerence planes taken oie away blow me wets inthe direcuon oppenteta natin wh Ungle of rotauon of the (ace of weld it measured n 4 clocewte Grecton rom ts reference poston 0 deg) when looting a Bont ? (QW-461.1 POSITIONS OF WELDS — GROOVE WELDS Tae9 aa le iT eS GABE ge Jas) yhus @ biped conto 8 riglam yal Spb ee WELDING DATA QWw-461.2 Tabulation of Peubons of Filet Weide a setin Riles shanty aft se Lisi owns = € tw t (QW-461.2 POSITIONS OF WELDS ~ FILLET WELDSeas eT ¢o Ze! ponies (aK SIEge faally gins a i Al at on yh vila pial 2 pls 1998 SECTION IX QWw515 wats or (ac tae 0W-461.3 GROOVE WELDS IN PLATE — TEST POSITIONS (OW-461.4 GROOVE WELDS IN PIPE — TEST POSITIONS Axis of weld axis of weld verveat horzental Axis of weld Throat of weld horizontal vertical tat wie taae (nar QW-461.5 FILLET WELDS IN PLATE — TEST POSITIONSes re} gas bala @ {02 GIEiga Jeslly gis lal cine wlll cet emis ah eplglaae yal aS ps WELDING DATA Qw4sis 5 & S28 (a 1F (Rotated (ar (a 2FR (Routed) (nar tase (QW-461.6 FILLET WELDS IN PIPE — TEST POSITIONS@ ela pls 5p 9 aad by aT SAKE gs asl gia = @ hs Oe pe lal et cetin 9p tv STD-AWS DL-2-ENGL 2998 MH O784265 Osoguag SLO om ‘46/Prequalification of WPSs (emun02) eer wm sx $m UremO, easy nasy WP Is" vey RUSY ss esse sISvHESY * ost Pusey oman osv Wisy nmarscmo UT 270 ‘Rupe 27 pasa V2 cosy HISY oy Jupp am Www wasy rou 9a Beptom, am pau a ‘emmopwlomy TITERS V RD or os pera paatt am | ot ie fapiom StA7MD AW RUSY om 61 38 wom | am rou papens a2 eclvnusy sew cena sevicHa scwzcHy “on PUSIOE Poca a'sa'a's> av ERD IV MUSY 827 SOV HISY a2 Ev MSY sev HuSy, a6 aD aE Tov RSV sa'soa'av ere, a2 V2 OoEY MISY we pate aen sepa stAsUD TRV HUSY UrLG | wetopty-not ung G2 6cIVUSY 270 I Tupon a'sa’a's> ” ost Pu Tit an | am pw pops a'veemD IV nusy ERO a3U SOLV HuSY as CSV MSY aon un wc ont Sev sy, a a * ooo Bape yo * : pM wea ' LRU JOHN a (st 008) ,ormjesedwie, seedseju) pus yeoyerg wnwjuy peyyenberg zeae, cia A Bonus 5@ phelaae yea lS Spit - gaat yas ASG Jasll) gies cn hel cig lll ot cmetion v4 STD-AMS DB-2-ENGL 1998 mH O764265 0508494 4T? mm Prequalification of WPSw/s eR ROO TeV RIRY TRE ‘oiouatnbo stesnduy ow eg aponsee adn 1 ytzed a Toyo at padre my oar 30 posed mS Ym eng AO) dad mofo suena (om on op er rd Jo wont po TLE IO a Ty wa ST OSD TEV ISV bor tea ov a (amps . Tony ony nusy wes st oe $0920 wm Taro 3 Lor sa Pa SED CIES T HID *v >7EID. smo 8 =0 Worse > ttm Sap am ou pops asx m0 9 ost PU TRE wr frou perras, 3 2pID a6 2240 so'0y 9D o os ere parce _ _. Sa = 7 wu Tap prose r 7 : ; enon] wed Fapan owoae : 3 (er yaya wrunanyy Ya ORL Jo 1790 (penupued) ze ajqa,ca : my jensk aT A, je} @ Gags asl) gia Nahi lll et psi ah iia yl Spb ucs.s6 1998 SECTION VIII — DIVISION 1 ucs.s6 TABLE UCS-56 POSTWELD HEAT TREATMENT REQUIREMENTS FOR CARBON AND WOW ALLOY STEELS) a3), 7, = Mirimam Holding Tine at Normal Temperature Nermat Holding 2-% Za? «for Nominal Thekness (See UW-40C0) Fernperature, Tay sae - Material tr, Misi Us to2iae Over 2 105 in. Puol= 1100 Thin, 2 plus 15 min 2 hr plus 15 min Gr. Nas. 1.2.3 15 min for each acs fee each adc ti an Ge. No 4 None Nove one (G3 Wher its Ipeacial te postweld heat treat atthe temperature specified in this Tale, 1 is permissible to carry out the postweld heat Ureatment 2 Tower temperatures fr longer periads of Lime in accorgance with Table UCS-S6.1, (a) Posteeid heat treatment 5 ancatory under the folowing conden. Ca) for wee joints over 1, In nominal (hicks S10) fer welaeg jis over 1 In. nominal Isnt \bsough 1, in. rom’oal sickness eles preheat ssppied at a minimumTeroeratore Orato aureg wideg SO Oe Rene bel yee) oie at (c)Forweldedjsis ofall nkoessesifreguiredby UW.2, excep postweldheat treatments ret mandstoryunder ie conditions specified below (2) for grcove wel not over" nize and Fillet welds witha that nat over "4. tat attach nisl connections tat havea finished inside Saeter rat greater than 2 in, provided the connecciens go not form ligaments that require ay increase ie! CM tricks, and phen ta minimum temperature of 200°F i applied: (2) For groort wales nt over inn site or Hilt welds with a threat thickness of ror less used for attaching nanpressure parts presi par pret ret minim amps f 200°F apt wen ie ted he rene a es (0) fr studs welded a pressure parts provided preeat toa minimum temperature of 200°F is applied when the thicknes ofthe pressure part exceeds 1% i (4) for corrosion reitan weld metal overly cladéing or for welds attaching carckon resistant applied lining (see UCL-34) provided prebeat toa minimum temperature of 200°F is maintained during aplication ofthe frst layer when the ticknes of te pressure ar exceeds 1% i bbe continuous. It may be an accumulation of time of rruluple postweld heat teatment cycles. (c) When pressure pans of two different P-Number ‘groups are joined by welding, the postweld heat treat- ‘ment shall be that specified in either of Tables UCS- 56 of UHA-32, with applicable notes, for the material Tequiring the higher postweld temperature. When non- jressure pans are welded to pressure part, the postweld heat weatment temperature of the pressure part shall control. (d) The operation of postweld heat treatment shall be carried out by ore of the procedures given in UWW- 40 in accordance with the following requirements (Z) The temperature of ine furnace shall not exceed 80°F (427°C) at the time the vessel or partis placed in it (2) Above 800°F (427°C), the rate? of heating shall be not more than 400°F/hr (200°C/hr) divided by the maximem metal thickness of the shell or head 2 The aes of beating and coling need not be leas thn JO0*F Mowever, nl eer coodenioa of closed chambers and complex | vet NA = nk applicable plate in inches, but in no case more than 400°F/hr (222°C/hu). During the heating period there shall not be a greater variation in temperature througkout the portion of the vessel being heated than 250°F (139°C) within any 15 f¢ (4.6 m) interval of length. (3) The vessel or vessel part shall be held at or above the temperature specified in Table UCS-56 or Table UCS-S6.1 for the period of ume specified in the Tables. During the holding period, there shall not be a greater difference than 150*F (83°C) between the highest and lowest temperature throughout the portion Of the vessel being heated, except where the rege is further limited in Table UCS-56. (4) During the heating and holding periods, the fumace atmosphere shall be 50 controlled a8 to avoid excessive oxidation of the surface of the vessel, The furnace shall be of such design 3s to prevent direct impingement of the flame on the vessel vetoes ay ine eohaced res of eating and coup a vod Htrveural damage dve wo excessive Bema gradieas,re! gaat ysl @ o. esASigs asl gias Oath eigen ny piplaan ypigl AS pis ves-s6 PART UCS — CARBON AND LOW STEEL ALLOY VESSELS 5.86 TABLE UCS-56 (CONT'D) POSTWELD HEAT TREATMENT REQUIREMENTS FOR CARBON AND ‘LOW ALLOY STEELS Minium Holding Time at Normal Temperature Normal Holiog for Nominal Thickness (See UW-40(01 Temperature, Materat *F, Misimor Upto Zin Over 2.1 5 in Ove" "in Fao 100) Thin, Ze pls 18 min 2m phe Gr. Now. 12.3 15min foreach ae fore iim ‘nal inch over tio Pim zn notes: treat at te ternperatures specified inthis Tai, 1 permis carry ot the pstveld heat (1) When i is impractical to posted he treatment at lower temperatures for longer periods of time in accordance with Table UCS-56.1. ~ (2) Postweld heat treatments mandatory on P-No. 3 Ge. No. 3 material inal thicknesses. € (G) Enceot forthe exertions in Note (4), postweld heat treatment is mandatory under the following conditions: - Gahon P-No. 3 Gr. No.1 and PeNo, 3 Gr. No, 2 over % In. nominal thickness. Fer these materials, postweld heat treatment is mandatory fon material up te and icing % In. nominal thickness unless a welding procedure qualification éescribed in UCS-Sa) has been made in equal or greater thickness than the productlon weld. (bd on material in all heknesses if required by UW-2. (4) For welding connections and atachments to pressure pars, postweld heat treatment isnot mandatory under the conditons specified below: (ai for attaching fo pressure parte which have a specified maximum carbon content of not more than 0.25% (SA material specification Carbon content, except when forthe liited bythe purchaser to a valve within the spelficatin limits) or nonpressure pars with groove inn sie or fillet welds that have 8 Uroat thickness of In. les, provided preheat {0 a minimum temprrature of ‘welds not over 200°F ts apel (.) for circumferential but welds in pipe or tube where the pie or tube have Botha nominal wall thickness of In. or less and « specified ‘maximum carbon content of aot more than 0.25% (SA material specication carbon conten, except when further limited by Ue purchaser toa valve within the speciation mits) (c) for studs welded to pressure parts which have a specified maximum carbon content of not move than 0.25% (SA material specification carbon content, except when further limited by the purchaser tea value within the specification limits) provided prebeat toa rinimum teeperature of 200°F i applied i (4) for corrosion resistant weld metal overlay cladding or for welds attaching corrosion resistant aplied ining (see UCL-34) when welded to pressure parts which havea specified maximum carbon content of not more than 0.25% (SA material specificaion carbon conten, xcept when further limited by the purchaser (oa value within the seciication limits) provided prebeat to a minimum temperature of 20°F is maintained during application ofthe fist layer. (5) Above BOGHF (427°C), cooling shall be done requirement in accordance with UCS.68, The welded 1 closed fumace or cooling chamber at a rate!not repairs shall meet the requirements of (!) through (6) greater than SOO°F/hr divided by the maximum metal below. These requirements do not apply when the kness of the shell or head plate in inches. but in welded repairs are minor restorations of the material no case more than S00*F/br (278°C). From 800°F surface, such as those required after removal f construc- (427°C) the vessel may be cooled in stil a tion fixtures, and provided that the surface is not (e) Except as permitted in (f) below, vessels or parts exposed to the vessel contents. of vessels that have been postweld heat treated in (1) The Manufacturer shall give prior notification accordance with the requirements of this paragraph of the repair to the user or to. his designated agent shall azain be postweld heat weated after welded repairs and shall not proceed until acceptance has been obtained. have been made. Such repairs shall be recorded on the Data Report. () Weld repairs to P-No. 1 Group Nos. 1, 2, and (2) The total repair depth shall not exceed 1% in. 3 materials and to P-No. 3 Group Nos. 1, 2, and 3. (38 mm) for P-No. 1 Group Nos. 1, 2, and 3 materials materials and to the weld metals used to join these and % in. (16 mm) for P-No. 3 Group Nos. 1, 2, and ‘materials may be made after the final PWHT but prior 3 materials. The total depth of a weld repair shall be to the final hydrostatic test, without additional PWHT, taken as the sum of the depths for repairs made from Provided that PWHT is not required as a service both sides of a weld at a given location. Fequirement in accordance with UW-2(a), except for (3) After removal of the defect, the groove shall the exemptions in Table UCS-56, or as a service be exainined, using either the magnetic particle or the DOS OTR TTT Giga eons ee Sl Bi Shae Gey bame youy my jena lat ay je) GARLiga Saal ygiins } eh tee lal ont emson 8 entplaae yigls Spit ‘Table UCS-56 1998 SECTION VIII — DIVISION 1 TABLE UCS-56 (CONT'D) POSTWELD HEAT TREATMENT REQUIREMENTS FOR CARBON AND “LOW ALLOY STEELS ‘Minimum Wolaing Time at Normal Temperature al He'Zing for Nominal Teickvess (See UW-40401) Temperature, Material *F, Minium Up 102 Over 2 in. 195 In, Over $ ia Pena. 4 nie Thin Livin ‘She plus 25 mia Gr. Nos, 2 15 min foc each acei- ‘minimum tional inch over Si Notes: (1) Except for exemptcns in Note (2), postweld heat treatment is mandatory under the folowing conditions: GG) on material of $A:202 Graces Aand 8 over % in nominal thickness. For hese materials posteld heat eatment Is maneAtey up 10 {and including % In. nominal thickness unless a welding procedure qualification described in UCS-Se(a) hasbeen made n equal or greater Uickress than the production weld () ou materia of all hcknesses i requiced by UW-2 (€) on all ther P-No. 4 Ge. Nos. 3 and 2 materials (2) Postweid eat treatment is not mandatory under the conditions specified below: (a) for circurferertial butt wes in pipe or abe of P-No, 4 materials where the pie or tubes comply wit al of the following conditions: (1) a marimum nominal outside diameter of 4 i; " mam nominal tikes of % in imum sot fied carbon content af ot more than 0.15% (SA material speifiation carbon conten, except whe further limites by the purenaser (2a vaive within ie specification imi); (a2 a misimam preven of 250°F (0) for Ne, 4 pipe or ube materials meting the requirements of (20a), (23(a)2), and (23a) above, having nonpresure attachments filet weias 1 tem proved: (2) Be filet welds have a maximum throat thickness of 4 in (2) a minimum preheat temperature of 250°F is applied. (c) for P-Mo, «pie o tube materia meeting the requirements of (2)(a2), (2a)2), and (21a)() above, having studies welded to them, a rinimam preheat temoerature of 250°F is applied. Minimum Holding Time at Normal Temperature Normal Holding for Nominal Thickness (See UW-40(0) Temperature, Material *F, Misioum Up to 2 in Over 2 in. te Sin Over 5 in Pes. 5A, 5B Gr. No.2, 89] Vern, 1 he/ia, he plus 15 min and $C Ge. No. 2 15 min for each aos- sisimum tional inch ver Sin, Pena. 58 1300. Ge. No. 2 Notes: (2) Except for exemptions in Hote (2, postweld heat treatment is mancatory under all conditions. (2 Postwerd neat eatce is ax. mancatory ender te folowig Westies: (a) for circumferential But ws in pie or be where the pipe or tubes comply wi (1) & maximum specified ehromim content of 3.00%; al of the flioning conditions (4) a maximum specified carbon content of not more than 0.15% (SA material specification carbon content, except when furier limited by the purenast- to 2 valve within the specification limits), (1a minimum preneat of 300°F is applies. (efor pipe or tube materials meeting the requirements of (2a), (20(a)2), (2Ma1(2), and (20184) having Monpressue attachments filet welded to ther provided: (2) Dv filet welds have a maximum throat thickness of ¥% In; (2) a misimum predeat temperature of 300°F is apalied. (e) for pipe or tube materials mesting the requirements of (20a), (2MaN(2), (21aN3), and (21aN(4) haviog studs welded to them provided a minimum srebeat temotrature of 300°F 1s applied <3: wen itis impractical te posiweld Peal P-Mes. 5A, SB Gr. N3, 1, ard SC Gr. Mo. 1 materials atthe temperature specified in nis Table it is permite to pertorm the pestweld heat (eatment at 1200°F minimum provided that, for materal up t@ 2 in. nominal thickness, he Iolding time is increased to Uw greater of 4 he minimum or & tn. of thickness for thickness over 2 in, the SeCTed holdg times are ‘multigtied by 4. The regairemants of UCS-RS must Be ACCOmmodated in this recuctian in postweld Peat treatment. | Whee _ ae =