Professional Documents
Culture Documents
F IL E N O . A 0 0 -9 6 2 5
S E R V IC E M A N U A L
A IR -C O N D IT IO N E R
R A S -1 0 S K -E
R A S -1 0 S K X
S P L IT W A L L T Y P E
R A S -1 0 S A -E
R A S -1 0 S A X
P R IN T E D
IN
J A P A N , D e c .,1 9 9 6
T o M o
CONTENTS
1. SPECIFICATIONS ........................................................................................................... 4
2. CONSTRUCTION VIEWS ............................................................................................... 6
2-1. Indoor Unit .................................................................................................................................. 6
2-2. Outdoor Unit ............................................................................................................................... 7
9-4. How to Check the Remote Control (Including the Indoor PC Board) ................................ 43
9-4-1. How to Check the PC Board ................................................................................................................. 44
9-4-2. PC Board Layout ...................................................................................................................................46
9-4-3. How to Reduce the Operation Time of the Anti-Restart Timer .........................................................47
1. SPECIFICATIONS
RAS-10SK-E/10SA-E
Model
Item
Capacity
Hz
kW
%
A
Indoor/Outdoor
A
Power factor
Running current
Starting current
Moisture removal
Indoor (H/M/L)
lit/h
dB
Outdoor (220/230/240V)
Name of refrigerant
Rated volume
dB
Outdoor unit
Outer diameter
mm
Height
Width
Depth
mm
mm
mm
kg
High fan
Medium fan
Low fan
m 3/h
m 3/h
m 3/h
W
Height
Width
Depth
mm
mm
mm
kg
kg
Refrigerant control
Interconnection pipe
230V
2.65
Phase
V
Power consumption
Refrigerant
220V
2.65
*1 kW
Power source
Noise
RAS-10SKX/10SAX
COOLING
mm
m
*2
Safety device
Auto louver
Usable outdoor temperature range
mm
230V
2.70
220V
0.15/3.82
230V
0.15/3.87
16
240V
0.15/3.92
1.2
44/36/31
44/45/45
R-22
0.73
Capillary tube
9.52
Flare connection
6.35
Flare connection
10
RAS-10SA-E/RAS-10SAX
530
770
200
29
Finned tube
Propeller
1600
18
PH102T1-4C
750
240V
2.70
Single
220/230/240
50
0.83/0.85/0.88
95/92/90
16
RAS-10SK-E/RAS-10SKX
265
790
174
8
Finned tube
Cross flow fan
650
510
430
19
Polypropylene net filter (Washable)
220V
2.70
m 3/h
W
Model
Output
240V
2.70
Note : *1
Capacity is based on the following temperature conditions.
Condition
Temperature
JIS C9612-1994
Cooling
(DB)
27C
(WB)
19C
(DB)
35C
(WB)
24C
Notes : *2
CHARGELESS
2. CONSTRUCTION VIEWS
2-1. Indoor Unit
Air inlet
Heat exchanger
Air filter
790
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50
265
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174
1800
Air outlet
47
10
RAS-10SK-E
RAS-10SKX
790
232
326
Front panel
232
Back body
Hanger
10
50
47
321
Hanger
65.5
659
Hanger
For stud bolt
(8~10)
Wireless
remote
control
2.5
Minimum
distance
to wall
120 or more
55
Minimum
distance to wall
20
46
20
120 or more
319
269
59.6
60.5
126
790
112.8
Hanger
Installation
plate outline
Center line
76
40.5
40.5
3.5
Hanger
16
Remote
control
holder
37
17
65.5
450
326
66 or more
Minimum
distance
to ceiling
Hanger
265
136
A
216
230
216
25
11x14 Hole
85
Gas side (flare 9.52)
25 Drain hole
R10
230
36
50
600
111
36
30
6 Hole
8-6 Holes
(For fixing the outdoor unit)
Handle
11
Fan guard
111
200
12
420
11
TOSHIBA
Electric
parts cover
525
530
Z
62
268
54
89
Access for
charging
250
59
89
268
770
59
770
View
600
Inlet port
600 or more
Inlet port
100 or more
230
45 or more
Outlet
port
Center
port
Mounting dimension of anchor bolt
3. WIRING DIAGRAM
Section A
LOUVER
MOTOR
THERMAL FUSE
77C x 2
GRY
L
N
GRY
RAS-10SKX/SAX
220/230/240V ~
50Hz
3
3 CN04
1
1
GRN&YEL
Section A
VARISTOR
F01 FUSE
BRW
IC04
R01
T3.15A
250V
C01
BLU
3
POWER
TERMINAL
BLOCK
RY02
FAN MOTOR
5 4 3 2 1
5 4 3 2 1 CN10
R116
P04 DSA
L
N
6 5 4 3 2 1
CN07 6 5 4 3 2 1
R109
SG01
BLK
DC
MOTOR
WHI
BLU
YEL
BLK
RED
L
N
BLU
PNK
YEL
ORN
RED
BRW
Model
RAS-10SK-E/SA-E
220/230/240V ~
50Hz
R21
C15
DB01
C02
T01
DC 35V
L01
DC 12V
RY01
4
DC 7V
BLK
DC 0V
WHI
C06
IC02
IC
IC01
GRN&YEL
INDOOR
TERMINAL
1
BLOCK
WHI
BLK
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 CN25
THERMO
SENSOR
(TA)
COMPRESSOR
HEAT
EXCHANGER
SENSOR
(TC)
BLK
OVER LOAD
RELAY
1 2 CN01
1 2
INDOOR
OUTDOOR
OUTDOOR
TERMINAL
BLOCK
1 2 CN03
1 2
BLK
BLK
CN13
BLK
BLK
BLU
BLU
BLU
BLU
BLU
BLU
PNK
BLK
WHI
1 2 3 4 5 6 7 8 9
COLOR IDENTIFICATION
BRW : BROWN
RED : RED
WHI : WHITE
YEL : YELLOW
BLU : BLUE
BLK : BLACK
GRY : GRAY
PNK : PINK
ORN : ORANGE
GRN&YEL : GREEN &
YELLOW
Parts name
Type
Specifications
ICF-35-19-3
or
TICF-35-19-3
DC 35V, 19W
(microprocessor)
10k at 25C
Thermo sensor
(TA-sensor)
Microcomputer
Diode (DB01)
Capacitor (C02)
10
Fuse (F01)
11
12
13
Resistor (R01)
ERF-5TK5R6
14
Louver motor
MP35EA7
SWT-34
TMP87CK40F
DI1U
(microprocessor)
RF-103YOR6
10k at 25C
10mH, AC 0.6A
4A, 600V
RBV-406
CEAUF2W101M20
100F, 450V
MT3
T3.15A, 250V
MA2830-FJ
4A, 600V
560V
15G561K
5.6 , 5W
Output (Rated) 2W, 10poles, 1phase DC 12V
Parts name
Specifications
Type
Compressor
PH102T1-4C
Winding resistance ()
(at 20C)
Red-Black
White-Black
3.88
5.06
UE6-21SJ5P
Running capacitor
(for fan motor)
SK-50FMP
Running capacitor
(for compressor)
SK-40CMP25U1
Overload relay
Winding resistance ()
(at 20C)
J-MRA99285-9201
White-Black
370
370
Red-Black
Cooling
0.39m
(Connecting pipe)
9.52
O.D.:9.52mm
T1
Indoor unit
Evaporator
0.49m
(Connecting pipe)
6.35
P
Packed valve
(9.52)
O.D.:6.35mm
Packed valve
(6.35)
Capillary tube
1.5x1200
Accumulator
Compressor PH102T1-4C
Dryer
Condenser
Refrigerant
R-22 0.73kg
Propeller fan
Outdoor unit
Mark (
Fig. 5-1
Table 5-1
50Hz
Standard pressure
Surface temp. of heat
P
exchanger interchanging
(kg/cmG)
pipe T1 (C)
10SK-E
10SK-E
10SKX
Cooling
Ambient temp.
conditions
DB/WB
Fan speed
(C)
(indoor)
10SKX
Indoor
Outdoor
Standard
5.0
13.0
High
27/19
35/24
High temperature
6.5
18.0
High
32/23
43/26
Low temperature
4.0
2.0
Low
21/15
21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
10
11
AC 220/230/240V~
50Hz
ECONO.
ON TIMER Setting
Thermo Setting
Operation (START/STOP)
Remote Control
Infrared
Rays
Thermo Sensor
Noise Filter
Power Supply
Circuit
Clock Frequency
Oscillator Circuit
Initializing Circuit
RY02
Relay
Compressor
RY01
Relay
Timer
Processing
(Temperature Processing)
Louver
ON/OFF Signal
Louver Control
Functions
C. P. U
Louver
Motor
Indoor
Fan Motor
FAN-ONLY
Sign Display
ECONO.
Sign Display
Timer
Display
Operation
Display
7. OPERATION DESCRIPTIONS
7-1. FAN ONLY Operation
ON
+1
ON
Compressor
Outdoor fan
(RY01)
Room temp.
Set
0
temp.
28
HIGH
27
MED
26
ON
OFF
OPERATION
display
Common relay
(RY02)
LOW(+)
25
Fig. 7-2-1
LOW
24
LOW
LOW
430
MED
510
HIGH
650
FAN
Set
temp.
AUTO
Manual
HIGH
+4
MED
+3
According
LOW(+) to the set
position
LOW
+2
+1
LOW
(continuous)
0
RY01
OFF
Fig. 7-2-2
(3) Once the setting is made, the operation mode is
memorized in the microcomputer so that the same
operation can be effected thereafter simply by
pushing the START/STOP button.
12
+3
+2
ON
ON
+1
OFF
OPERATION
display
Compressor
Outdoor fan
(RY01)
Set
0
temp.
Common relay
(RY02)
(2) When the AUTO button is pushed, the louver vertically swings within range of 25deg.
ON:5min.
OFF:5min.
And the louver position is stored in the microcomputer, the louvers will be set to the position automatically at the next operation.
ON:6min.
OFF:4min.
Fig. 7-3-1
Room temp.
Set temp.+1
Set temp.
Compressor
ON
ON
ON
ON
Outdoor fan
OFF
Indoor fan
L.
*S.L.
OFF
L.
S.L.
*Super Low
Fig. 7-3-2
13
OFF
L.
S.L.
L.
Cooling mode
(The same cooling mode as the room temperature control is set at set temp. 1C)
The Louver moved downward.
Cooling mode
(The same cooling mode as the room temperature control is set at set temp. 1C)
Dry mode
(The same dry operation as the room temperature control is set at set temp. 1C)
+4
+1
Fig. 7-4-1
14
7-5-1. Cooling
(1) In the ECONO. mode, the set temp. by the remote
control is changed automatically as shown in Fig.
7-5-1.
Heat exchanger
temperature
(C)
7
ON
Less than 5C continues
for 5 minutes
OFF
5
(C)
Set temp.
is changed
+2
Set temp.
is changed
Fig. 7-6-1
+1
Set temp.
0H
1H
2H
TIME
ECONO. button
is pushed
Fig. 7-5-1
15
MOTION
0
3S
Stand-by
TEMPORARY
If the system is not required to run at this time, press the TEMPORARY
button once more or use the remote control and the unit will stop.
When the system is operating
OPERATION
MOTION
0
3S
Operating
TEMPORARY
If the system is not required to stop at this time, use the remote control
and to restart.
During subsequent operation, the orange light is lit.
The Auto Restart function will not accept an
instruction if timer operation with the remote control
is selected.
(Please refer to the section on setting the timer or
setting the louver.)
16
MOTION
0
3S
TEMPORARY
Stand-by
If the system is not required to run at this time, press the TEMPORARY
button once more or use the remote control and the unit will stop.
When the system is operating
OPERATION
MOTION
0
3S
TEMPORARY
Operating
If the system is not required to stop at this time, use the remote control
and to restart.
During subsequent operation, the green light is lighting.
17
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
For general public use
Power supply cord of parts of appliance for Outdoor use shall be more than polychloroprene sheathed flexible
cord (design H05 RN-F), or cord designation 245 IEC 57.
CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAINS SUPPLY.
This appliance must be connected to the mains by means of a circuit breaker or a switch with a contact
separation of at least 3 mm.
If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after
installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance
completely from the mains.
DANGER
` FOR USE BY QUALIFIED PERSONS ONLY.
` TURN OFF MAIN POWER SUPPLY AND BREAKER BEFORE ATTEMPTING ANY ELECTRICAL WORK.
MAKE SURE ALL POWER SWITCHES AND BREAKER TURN OFF. FAILURE TO DO SO MAY CAUSE
ELECTRICAL SHOCK.
` CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED BY
WRONG WAY, ELECTRIC PARTS MAY BE DAMAGED.
` CHECK THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
` DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OF GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
` TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2M.) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT RESISTORS,
FURNACE, STOVES, ETC..
` WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R-22) WITH ANY OTHER GASEOUS BODY
INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT,
THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT
RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
` IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION
WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY
FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or by by-passing any of the safety interlock
switches.
Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord.
And make sure the equipment to be earthed.
Appliance shall be installed in accordance with national wiring requlations.
If you detect any damage, do not install the unit. Contact your Toshiba dealer immediately.
18
CAUTION
Exposure of unit or water or other moisture before installation will result in an electrical short.
Do not store in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb users neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read the installation manual carefully before installing the unit. It contains further important
instructions for proper installation.
UK Plugs and Sockets etc (Safety) Regulations 1994
SI Number 1768
With regard to Schedule 3, Item 7 of the above UK Regulations, this appliance must be permanently connected to
the fixed wiring of the main electrical supply by means other than the use of an approved 13 Amp plug-top
as outlined in the Regulations.
Electrical work must be carried by suitably qualified persons and in accordance with all relevant safety standards
and codes of practice.
We recommend that the power supply for this appliance is derived from a suitably protected dedicated circuit.
(for U.K. only)
19
66 mm or more
3 Clip anchor
Hook
120
m
mo
Front cabinet
Hook
rm
ore
Front panel
1 Installation
plate
120
or mmm
ore
Hook
8 Mounting screw
Air
filte
(At
11
Filter
frame
ot
he
5 Shield pipe
ba
ck
sid
e.)
6 Pan head
wood screw
(At
tac
ht
ot
he
9 Deodorizing
filter
ba
ck
sid
e.)
10 Purifying
filter
100
mm
or m
ore
Right
re
r mo
mo
45 m
Rear
4 Remote control
holder
2 Wireless
remote
control
600 mm or more
tac
ht
Rear left
Bottom
Extension
drain hose
(Option:
RB-821SW)
600
mm
or m
ore
ore
or m
mm
0
0
4
7
Batteries
Cover
20
Electric parts
cover
Loop the connective cable
(about 100 mm in diameter
and 300~350 mm long).
Left
8-3. Installation
600mm
Air inlet
Qty
230mm
Part
code
Refrigerant piping
A
Each
one
Air outlet
Each
one
Name of parts
Qty
Part
No.
Name of parts
Qty
Installation plate x 1
Shield pipe x 1
Clip anchor x 6
Name of parts
Qty
Part
No.
Deodorizing filter x 1
10
Purifying filter x 1
11
Filter frame x 2
Batteries x 2
Others
Name
Installation manual
Owners manual
21
<Cutting a hole>
When installing the refrigerant pipes from the rear
CAUTION
80mm
40.5
mm
65
m
m
Fig. 8-4-2
<Remote control>
A place where there are no obstacles such as a
curtain that may block the signal from the remote
control.
65.5mm
(Top view)
65.5mm
45
45
*7m
Indoor unit
5m
5m
7m
75
Reception Remote
control
range
Reception
range
*:Axial distance
Pipe hole
Remote
control
Fig. 8-4-1
Thread
Indoor unit
Weight
8 Mounting
screw
Fig. 8-4-3
22
Pipe
hole
1
Installation
plate
Model
RAS10SK-E/
10SA-E
RAS10SKX/
10SAX
CAUTION
When installing the installation plate with mounting
screw, do not use the anchor bolt hole. Otherwise
the unit may fall down and result in personal injury
and property damage.
Power source
50Hz
*220/230/240V~
Single-phase
Maximum Plug
running socket
current & fuse
rating
7.5 A
16 A
Wiring
1mm2
or
more
* No adjustment is necessary.
CAUTION
Installation plate
(Keep horizontal direction)
Anchor bolt
Projection
15mm
or less
3 Clip anchor
NOTE :
Perform wiring works so as to allow a generous
wiring capacity.
Fig. 8-4-4
CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the unit
falls.
In case of block, brick, concrete or similar type
walls, make 5 mm dia, holes in the wall.
Insert 3 clip anchors for appropriate 8
mounting screws.
NOTE :
Install the installation plate using 4 to 6 pieces of
mounting screw securing four corners with screws.
23
WARNING
To plug the cable in the plug receptacle, take the
following precaution.
Slitted portion
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLORED
IN ACCORDANCE WITH THE FOLLOWING CODE:
L : Brown
N : Blue
: Green and Yellow
-LIVE
-NEUTRAL
-EARTH
L
N
Fig. 8-4-5
Terminal block
Power supply
cord
Cord clamp
Terminal cover
Screw
4
4
Screw
1 2
1 2 3
Vertical air flow louver.
Earth line
Fig. 8-4-6
Screw
Fig. 8-4-7
How to open the screw cap
<Stripping length of power cord>
30mm
10mm
L
N
(1) Open the screw caps and remove the two screws
securing the front cabinet.
10mm
NOTE :
24
Earth line
40mm
50mm
Earth line
10mm
2
1
10mm
40mm
NOTE :
Use stranded wire only.
(8) Fix the terminal cover and front panel on the indoor
unit.
CAUTION
Be sure to refer the wiring system diagram
labeled inside the front panel.
Check local electrical codes and also any
specific wiring instructions or limitation.
Terminal block
Connecting
cable
Cord
Terminal
clamp
cover
Screw
1 2
Push
Earth
line
Push
Push
abo
ut 1
5cm
Screw
Screw
Connecting cable
4
Push
Fig. 8-4-9
Fig. 8-4-11
25
196mm
96mm
43mm
80
Fig. 8-4-14
Fig. 8-4-12
NOTE :
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
CAUTION
Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the
auxiliary pipes (two) only with facing tape.
Indoor unit
Fig. 8-4-13
Connecting
cable
Installation
plate
26
8-4-6. Drainage
(1) Pass the pipe through the hole in the wall, and
hook the indoor unit on the installation plate at the
upper hooks.
(3) While pressing the indoor unit onto the wall by the
lower part, hook it up on the installation plate by
the lower part. Pull the indoor unit toward you by
the lower part to confirm that it is firmly hooked up
on the installation plate.
50 mm
or more
(1)
Hook here
Fig. 8-4-17
1 Installation
plate
(2)
(2) Put water in the drain pan and make sure that the
water is drained outdoors.
Push
Hook
Fig. 8-4-15
For detaching the indoor unit from the installation
plate pull the indoor unit toward you while pushing
its bottom up by the specified parts.
5 Shield pipe
Fig. 8-4-18
CAUTION
Push
Push
Fig. 8-4-16
Fig. 8-4-19
27
CAUTION
t Installation place
A place which provides the spaces around the
outdoor unit as shown in the diagram in page 20.
CAUTION
(1) Install the outdoor unit without anything
blodking the air discharging.
(2) When the outdoor unit is installed in a place
exposed always to a strong wind like a coast
or on a high story of a building, secure the
normal fan operation using a duct or a wind
shield.
(3) Specially in windy area, install the unit to
prevent the admission of wind.
Strong
wind
Fig. 8-5-1
28
<Flaring>
AIR PURGE
Evacuate the air in the connecting pipes and in
the indoor unit using vacuum pump.
Obliquity
90
Roughness
Warp
Fig. 8-5-2
(2) Insert a flare nut into the pipe, and flare the pipe.
Outer
diam.
A (mm)
Imperial Rigid
Pipe
Fig. 8-5-3
<Tightening connection>
Align the centers of the connecting pipes and tighten
the flare nut as far as possible with your fingers. Then
tighten the nut with a spanner and torque wrench as
shown in the figure.
CAUTION
Do not apply excess torque. Otherwise, the
nut may crack depending on the installation
conditions.
(Unit : Nm)
Pressure gage
Outer diam.
Tightening torque
Additional
tightening torque
6.35 mm
9.52 mm
Use a wrench
to secure.
Internally
threaded
side
Fig. 8-5-4
Fig. 8-5-5
29
Charge
hose (B)
Service port
VP
Liquid
(6.35)
Hi
Gas
(9.52)
Flare nut
Externally
threaded
side
Lo
Outdoor unit
Indoor unit
Manifold valve
High pressure
side handle
Packed
valve
CAUTION
Terminal block
60mm
Terminal
10mm Earth line
screw
Flare nut
10mm
Stopper
5m
m
50mm
Connecting
cable
Earth line
Cord clamp
Valve body
Valve stem
Fig. 8-5-7
CAUTION
Fig. 8-5-6
30
8-6. Others
Information
Electric parts
cover
Flare nut
connections
(Outdoor unit)
A
B
Service cap
connection
Fig. 8-6-1
Check the flare nut connections, valve stem cap
connections and service cap connections for gas
leak with a leak detector or soap water.
TEMPORARY
button
TEMPORARY
Fig. 8-6-2
31
9. TROUBLESHOOTING CHART
TROUBLESHOOTING PROCEDURES :
Following details of What to be pre-checked first, make sure of the basic items.
When there is no trouble corresponding to above, check in detail the faulty parts following How to judge
faulty parts by symptoms later.
32
Table 9-1-1
No.
Operation of air-conditioner
Description
Fan speed remains unchanged in the dry Fan speed is automatically controlled in the dry mode.
mode.
Room temperature is in the range under The compressor will not stop while the compressor on hold timer
which the compressor is turned off, but (3-minutes timer) is actuated.
the compressor will not stop.
The compressor will not switch on or off In the dry mode, the compressor goes on and off at regular
even when the thermo control is operated intervals, independent of the thermo control.
in the dry operation.
Compressor does not work though room Compressor does not work while the compressor restart delay
temperature is in the range of turning the (3-min.) timer is active. The same is true after power is turned
compressor on.
on, as the time is still active.
During automatic operation, the After selection of the cooling and dry operation, the operation
operation mode changes.
mode is selected again when the compressor off mode continues
for 15 min. according to the room temperature. And after selection
of the dry operation, the condition of the room temperature which
is Room temp. Set temp.+1 and which is Room temp.<Set
temp.4 continues for 15 min., the operation mode is selected
again.
When the power is turned on, the When the auto restart controlling is selected, the operation is
operation starts automatically.
performed automatically in the previous operation mode after
the power supply has been turned on.
33
The indoor unit of this machine observes the operation condition of the air conditioner and displays the
contents of the self-diagnosis as block displays on
the display panel of the indoor unit.
The indoor unit controller receives the operation commands from the remote control and assumes the following functions.
Measurement of the draft air temperature of the
indoor heat exchanger by using the thermo sensor (TA).
Louver motor control
Control of the indoor fan motor operation
Control of the LED display
Control of the outdoor unit compressor and the outdoor fan motor.
Table 9-2-1
Block display
Block display
A
Check
Primary judgement
No reaction on
remote control
operation
34
Remote control is
not possible.
Remote control is
possible.
OK.
With the indoor unit control, self-diagnosis of protective circuit action can be done by turning the
remote control operation into service mode, operating the remote control, observing the remote
control indicators and checking whether TIMER
lamp flashes (5 Hz).
Note :
Push the all clear button (ACL) on the rear bottom of the wireless remote control with a tip of
pencil for more than 3 seconds. Make sure
the operation mode display, wind volume display, clock display and setting temperature display are turned on and : of the clock display
is flashing.
<Cautions when doing service>
ACL
CLOCK
ACL CLOCK
Fig. 9-2-1
35
c) At the same time, also make sure the operation lamp is also flashing. This shows
that the protection circuit on the indoor PC
board is working.
2) Remote control key operation under the service mode is conducted by ON/OFF or TEMP.
The remote control display by each key operation is varied as shown below. Two digit
number is displayed in a hexadecimal number.
3) The self-diagnosis by the check codes is conducted with procedures shown below.
ON/OFF
TEMP.
(Up)
TEMP.
(Down)
AUTO LOUVER
SET LOUVER
36
Table 9-2-4
Block level
Check
code
Block
Indoor PC
board
Diagnosis function
Check
code
Symptom
Thermo sensor
short/break.
Air
Conditioner
status
Heat exchanger
Continued Indicated when
1. Check heat exchanger
sensor short/break. operation detected abnormal
sensor.
2. If it is OK, check PC board.
Indoor fan lock,
abnormality of
indoor fan.
All off
Indicated when
1. Disconnect the power plug
detected abnormal
from AC outlet, and pull out
the connector (CN10) for the
motor, then connect the plug
of AC power cord again and
turn the power on.
2. Check the voltage between
pin 1 and 2 of the connector
(CN10).
3. If the output voltage is 35V,
PC board is OK, check
motor.
Refrigerant
system
Abnormality of
All off
other indoor unit PC
board.
Indicated when
Replace PC board.
detected abnormal
1) Gas shortage.
(gas leak)
Indicated when
1. Check gas quantity.
detected abnormal
(check gas leakage)
All off
2) Other refrigerant
cycle trouble.
3) Heat exchanger
sensor off/break/
short.
4) Overload relay
37
Operation
Check Items
Main cause
Countermeasure
Symptom
NO
NO
NO
YES
YES
(No problem)
Remote control
is defective.
YES
YES
Wrong wiring of
AC cord or connecting
cable is defective.
Replace the
remote control.
NO
Does the thermal
fuse blow?
(Under PF. Terminal)
Replace the
thermal fuse set.
Check connection.
NO
NO
Is the voltage
NO
across C02 measured
DC310V~340V?
YES
Shut off the power
Is the secondary
voltage of SW trans- NO supply once, and turn
it on again after disformer (T01) measured
connecting the motor
DC35V, DC12V,
connector CN10 .
and DC7V ?
YES
Is the secondary
voltage of SW
NO
transformer measured
DC35V, DC12V,
and DC7V?
SW transformer
(T01) or IC (IC01)
for power supply
is defective.
YES
Motor is defective.
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of
damage of the motor.
38
NO
Is it wired as shown
in Figure below?
NO
YES
YES
To the paragraph of
No Power turns on.
Black
White
Blue
Brown
C02
1
Indoor
terminal
block
N L
Power
terminal
block
RY01
PC board
RY02
T02
NO
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
NO
YES
Is AC220/230/240V
supplied between terminal block
1 - 2 ?
NO
YES
Is cable connection
between indoor and outdoor
units correct?
NO
YES
Check items as following procedure
in 9-3-4, 9-3-5, 9-3-6.
39
Replace the
PC board.
NO
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
NO
YES
Is the voltage across the indoor terminal
( 1 - 2 ) 220/230/240 VAC?
NO
NO
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 1 - 2 ) 220/230/240 VAC?
NO
YES
Are all the cords for compressor normal?
NO
YES
Is the compressor motor winding normal?
(Check the winding resistor.)
NO
Compressor is defective.
YES
Is the capacitor for compressor normal?
NO
Capacitor is defective.
YES
Is the overload relay normal?
NO
YES
Does the compressor start?
NO
Compressor is defective.
YES
Compressor starts but
it stops after a while?
YES
Is the gas quantity normal?
(Check the pressure)
NO
YES
Compressor is defective
40
Replace the
PC board.
NO
YES
Does the power turn on by
pushing the [START/STOP] button
of the remote control?
NO
YES
Is the voltage across the indoor terminal
( 1 - 2 ) 220/230/240 VAC?
NO
NO
YES
Is cable connection between indoor
and outdoor units correct?
YES
Is the voltage across the outdoor terminal
( 1 - 2 ) 220/230/240 VAC?
NO
NO
YES
Are all the cords for outdoor
fan motor normal?
YES
Is the outdoor fan motor winding normal?
(Check the winding resistance)
NO
YES
Is the capacitor for compressor normal?
NO
YES
Outdoor fan motor is defective.
41
Replace the
PC board.
NO
YES
Start the operation
with low fan setting
in cool operation.
NO
YES
Is the voltage
measured DC35V
between 1 (red lead wire, +) NO
and 2 (black lead wire, )
of the motor connector
(CN10) ?
YES
Shut off the power supply.
Change the setting of
cooling to high fan.
NO
Repair the
bearing of
the drain fan.
YES
Turn on the power supply.
NO
Operation
stops
YES
Is the rotation signal
(DC+5V-0V) output between 4
(blue lead wire) and 2 (black
lead wire) of the motor connector
(CN10) when rotating the cross
flow fan by hand in no operating
status ? (2 pulses/one turn)
Is the voltage of
DC35V measured
between 1 (red lead wire, +) NO
and 2 (black lead wire, ) of
the motor connector
(CN10) ?
Replace the
PC board.
YES
NO
YES
Normal
Replace the
fan motor.
* Be sure to disconnect the motor connector CN10 after shut off the power supply, or it will be a cause of
damage of the motor.
42
9-4. How to Check the Remote Control (Including the Indoor PC Board)
There is no beep from
the indoor unit.
The operation lamp of
the air conditioner main
unit does not light.
NO
YES
Is there direct
sunlight on the
receptor of the
air conditioner?
NO
YES
Is there any
thyristor
fluorescent light
near by?
NO
NO
YES
Is operation
possible when the
transmitter is moved
nearer to the infrared
signal receiver of the
air conditioner?
YES
Battery life
NO
Does the
transmission
indicator light?
Is operation
possible when setting
the temporary switch of the
air conditioner main unit to
"TEST RUN" or
"TEMPORARY AUTO"?
NO
YES
NO
YES
Is there any
beep and
operation?
YES
NO
YES
Remote control
is failure.
PC Board is failure.
Avoid direct
sunlight.
Replace
PC board.
Replace the
batteries
Normal
43
Replace remote
control.
44
Procedure
Causes
Voltage check
1. Between TP1 and TP2
(220/230/240V AC)
2. Between TP2 and pin 1 of CN04
(220/230/240V AC)
3. Between TP2 and pin 3 of CN04
(220/230/240V AC)
4. Between + and - of C02
(310 ~ 340V DC)
5. Between 35V and GND
6. Between 12V and GND
7. Between 5 V and GND
Voltage check
1. Voltage of relay coil. (DC 12V)
Between pin 10 of IC31 and GND
Between pin 11 of IC31 and GND
2. Between No. 1 and 2 of connecting
cable terminal block.
(220/230/240V AC)
45
Top View
Bottom View
46
Table 9-4-2 Approximate value of the sensor (thermistor) resistance (TA, TC)
(= k)
Temperature
Sensor
Themo Sensor
0C
10C
20C
25C
30C
35.8
20.7
12.6
10.0
7.92
Fig. 9-4-1
47
Part name
Front panel
Procedure
1) After stopping the operation of the air conditioner, be
sure to turn off the circuit breaker or disconnect the
power plug from the AC wall socket.
2) Open the screw caps and remove the two screws
fixing the front panel.
3) Close the screw caps as they were.
4) Open the horizontal louver right below by your
finger.
5) Open the lower side of front panel until it touches
the horizontal louver, and remove it from the indoor
unit by turning it.
<To assemble the front panel>
1) Fix the two screws to secure the front panel.
2) Close the screw caps as they were.
3) Press four places where are the center, right end,
left end and lower portions of the air outlet.
4) Check the gap between the front panel and the main
unit.
If cooling or drying operation is performed without
pressing the center of the air outlet, the surface of
the front panel may be covered with frost and have
a waterdrop.
Electrical part
assembly
Drain-pan
assembly
48
Remarks
No.
Part name
Procedure
Horizontal grille
Note:
The horizontal
grille can not be
removed without
removing the
louver motor.
Heat exchanger
1)
2)
3)
4)
Shaft bearing
Fan motor
1)
2)
3)
4)
49
Remarks
Part name
Procedure
Common
procedure
Thermal fuse
replacement
50
Remarks
Replace the thermal fuse, terminal
block, power cord, microcomputer
assy and the power supply PC
board assy.
Part name
Procedure
Remarks
Common
procedure
Capacitor for
compressor
Same as above.
Overload relay
1)
2)
3)
4)
51
OFF
1
2
3
4
5
6
ON
OFF
ON
2. Don?t wind the black lead wire around the current trans. (CT. T02)
Black
White
Blue
Brown
C02
1
Indoor
terminal
block
RY01
N L
Power
terminal
block
PC board
52
RY02
T02
406
404
403
401
407
408
402
405
401
Location
No.
Part
No.
401
43T60002
402
403
404
Description
Location
No.
Base, Terminal
3P, AC 300V, 20A
43T69004 Sensor, Heat Exchanger
10k, 25C
43T69005 Sensor, Thermostat
10k, 25C
43T60004 Fuse, Temperature 77C
405
406
407
408
53
Part
No.
43T69007
Description
PC Board, WRS-LED
MCC-635
43T69008 PC Board MCC-713
43T61001 Base, E-Parts
ABS, Black, UL94-5V
43T62006 Base, Shield
SGCC-Z08-LUB
233
230
231
228
222
229
221
215
211
201
214
210
202
216
232
217
223
226
220
224
218
219
235
206
207
212
209
201
202
203
204
205
206
207
208
208
209
210
236
213
237
239
240
205
234
204
Location
No.
227
241
208
203
225
Part
No.
211
212
213
214
215
43T00002
43T00003
43T80001
43T80002
43T80003
43T07004
43T07003
43T08007
43T08005
43T19004
43T09003
for Service
43T09004
43T70001
43T21003
43T07001
43T44003
216
217
218
219
220
43T47006
43T47005
43T49007
43T19003
43T49003
242
Description
238
Location
No.
221
222
223
224
225
226
227
228
229
230
231
232
233
234
234
235
236
237
238
239
240
241
242
Louver Assembly
Drain Hose Assembly
Motor Stepping
Bushing
Refrigerantion Cycle
Assembly
Pipe, Delivery
Pipe, Suction
Pipe, Shield
Holder, Sensor
Spring
54
Part
No.
43T49005
43T49006
43T49004
43T79002
43T39002
43T39001
43T21005
43T20007
43T22002
43T39003
43T03001
43T07002
43T82001
43T85004
43T85006
43T11001
43T69009
43T63002
43T62008
43T62002
43T62005
43T62003
43T62004
Description
Plate of EVA-SEAL
Holder for Plate of EVA-SEAL
Rubber of Sound Insulation
Drain Guide
Motor Band (Left)
Motor Band (Right)
Fan Motor
Fan, Cross Flow
Bearing
Base, Bearing
Rear Plate
Pipe Holder
Installation Plate
Owners Manual (10SK-E)
Owners Manual (10SKX)
Pipe Shield
Remote Control
Holder, Remote Control
Cover, E-Parts
Terminal Cover (Up)
Terminal Cover (Down)
Cord Clamp
Shield Cover
24
23
16
17
25
8, 9
19
14 2
10, 11
13
20
21
22
7 : CAPILLARY TUBE
26 : DRYER
Location
No.
1
2
3
4
5
6
7
8
9
10
11
13
14
Part
No.
Description
Location
No.
16
17
19
20
21
22
23
24
25
26
55
Part
No.
Description
43T19005 Handle
43T49001 Rubber-Cushion
43T19002 Stopper, Guard
43T63001 Holder, OL-Relay
43054408 Relay, Over-Load
J-MRA 99285-9201
43T41402 Compressor, PH102T1-4C
43055483 Capacitor Plastic, Comp
25F 400V
43T55001 MF Capacitor 1.5F, 500V
43T60006 Base,Terminal , 3P
43045073 Dryer