ضبط الجودة في عمليات الانتاج

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10/11/1422 W
W
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1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
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X1
18
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10/11/1422
E3-3F
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20
- -
10/11/1422 W
W
W12
111W
105W

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
X1
18
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16
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17
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10/11/1422
E3-4F
- -
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WE X FEUCLX F
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___
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2
WE R FEUCL R F
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- -
10/11/1422 W
W
W12
111W
105W
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
X1
17
18
16
18
19
15
17
21
18
15
16
19
18
16
17
18
19
17
15
20
X2
19
20
16
17
17
14
15
18
16
16
16
18
19
15
17
14
18
17
16
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X3
19
18
16
19
20
16
16
18
18
15
15
18
20
17
17
19
18
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19
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10/11/1422
EFE3-7F
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- -
10/11/1422 W
W
W12
111 W
105W

EjF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
Pj
8
18
20
22
26
60
52
26
16
46
68
50
36
24
22
16
28
42
50
36
28
16
36
38
16
0.008
0.018
0.020
0.022
0.026
0.060
0.052
0.026
0.016
0.046
0.068
0.050
0.036
0.048
0.022
0.016
0.028
0.042
0.050
0.036
0.028
0.016
0.036
0.038
0.016
EgmF
W
W
W
1000 WL
EFW
10/11/1422
(4-1)
- -
E p F(4-2)
WJ 4
K(4-2)
WJ 5
(6),(7)E p F
(11)

WJ 6
K(6),(7),(11)
WE p FJ 7
K(22)
- -
D
j =1
N
n
J =1
620 =
0.028
221000
WEUCL p F
UCL
p + 3
WE LCL p F
LCL
p 3
( 3 p )
= 3
p(1 p) =
3
n
0.028(1 0.028)
=
0.015
1000
WEUCL p F
UCL
p + 3
= 0.028 + 0.015 = 0.043
WE LCL p F
LCL
p 3
= 0.028 0.015= 0.013
WJ 8
(4-3)

K(4-4)
WJ 9

- -
- -
10/11/1422 W
W
W12
111 W
105W

EjF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
Pj
8
18
20
22
26
60
52
26
16
46
68
50
36
24
22
16
28
42
50
36
28
16
36
38
16
W
W
W
1000 WL
EFW
0.016
0.008
0.018
0.038
0.036
0.022
0.026
0.036
0.016
0.030
0.040
0.032
0.028
0.016
0.036
0.026
0.020
0.023
0.019
0.022
0.017
0.026
0.030
0.020
0.022
EgmF
10/11/1422
EF(4-4)
- -
E p F(4-5)
E C FJ {
E C F
WE C F
KE C FJ
N
c
j =1
C = K
c = ( j )
j
=
WJ
WEUCLc F
UCL = C + 3
c
=C +3 C

- -
C = K
WE LCL c F
LCL = C 3
c
=C 3 C

= C
KE C FJ {
E C F
K
WJ 1
WJ 2
E25F
K(4-6)
- -
W E C FJ 3
( C )
N
C
=
c
j =1
300
=12
25
WEUCLc F
UCL = C + 3
c
WE LCL c F
LCL = C 3
c
( 3 c )
c
= 3 C = 3 12 = 10.38
- -
10/11/1422 W
W
W12
111 W
105W
EjF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
W
W
W
1 WL
EFW
12
13
10
15
10
9
11
15
13
12
25
11
9
10
7
11
9
13
8
15
12
13
10
15
12
- -
EgmF
10/11/1422
E4-5F
WEUCLc F
UCL = C + 3
c
= C +3 C
= 12 +10.38 = 22.38
WE LCL c F
LCL = C 3
c
=C 3 C
= 12 10.38 =1.62
(C)E4-6F
WJ 4
KE4-6F
- -
WJ 5
(11) E C F
WJ 6
K(11)
W E C FJ 7
K(24)
( C )
N
C
=
c
j =1
275
=11.46
24
WEUCLc F
UCL = C + 3
c
WE LCL P F
LCL = C 3
c
( 3 P )
=3
C = 3 11.46 = 10.16
WEUCL c F
UCL = C + 3
c
- -
= C +3 C
= 11.46 +10.16 = 21.62
WE LCL c F
LCL = C 3
c
=C 3 C
= 11.46 10.16 =1.30
WJ 8
(4-
K(4-8)7)
WJ 9
- -
10/11/1422 W
W
W12
111 W
105W
EjF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
W
W
W
1 WL
EFW
10
12
16
13
12
11
8
12
14
10
17
12
11
14
9
15
12
13
10
15
12
13
10
15
10
- -
EgmF
10/11/1422
EFE4-7F
(C)(4-8)
- -

W K
K
W
K
KW K
W K
K
KWJ WW K
W K
E p F J
KE C F J
- -
WE2FE3FEF
EF
EF
EF
EF
EF
W EF
WEF
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK EF
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EF
E3F EF
W
W EF
EF J
EF J
EF J
EF J
W EF
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KJ
EF
KJ
EF
KJ
W(C)
EF
EF
EF
J
- -
EF
EF
J
WEF
K(C)
KK
EF
EF
WEF
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EF
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F
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- -
- -

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W
W
K J
K J
K J
KEF J
K J
K J
KEF J
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EF J
K
W
K
W
K100%
W
K
W
KJ
- -
K
W
K J
K J
KE100%F J
KE100%F J
KEF J
K J
K J
K J
K J
KEF J
K J
K J
K J
K J
KMTL STD- 105D J
MTL STD- 105D J

K
MTL STD- 105D J
K
MTL STD- 105D J

K
WJ {

K
- -
WJ {

W
WE100%FJ {
WE100%FJ {
WE100%F
K
WE100%F
K
- -
WEFJ {

KK
WJ {
W
KE100%F J
K J
J
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K
J
K
WEF
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J
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EAc=2F

ERe=3F
- -
n(Ac / Re)
100(2/3)

n =100
Ac =2
Re =3
E2 %FE5-1F
E5-1F

E F
KE F
- -
100(2/3)
KE P a FE p F
Ac=2
P +P +P
0
P =
P =
P =
P =
a
WE Pa FE nP FE P = 1% F
np = 1000.01=1
P
P
P +P +P
(np)0 e(np) + (np)1e(np) + (np)2 e(np)

0!
1!
2!
0 1
1 1
2 2
(
1
)
(
1
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(
1
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e
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+
+
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1
E p FE P a F
100(2/3) E5-1F
E5-2F
- -
0.01
100
Pa
0.92
0.02
100
0.68
0.03
100
0.42
0.04
100
0.24
0.05
100
0.13
0.06
100
0.06
0.07
100
0.03
np

E5-1F
E5-2F
100(2/3)
- -
WJ {
E p =2%F
E68%F 100(2/3)

K
WJ {
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100(2/3)AQL (Acceptable Quality Level)

E P a =92%FE1%FEAQLF
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= 8%
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LQL (Limiting Quality Level)

E5%FELQLF100(2/3)
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EFJ {
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KEF
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(50)50(1/2)W
WJ {
F
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E F EF
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32 ( 1/4 ) 32 , 64 ( 3/4 )W
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(4) J
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KEn3F
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J
K
ERekF
WEAckF
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E5-5F
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ni

Ac

Re
13
13
13
26
13
39
13
52
10
13
65
11
13
78
10
12
13
91
13
14
- -
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F

Military Standard (MTL STD-105D)
100%
K

MTL STD-105DEFJ {
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General Inspection Level
( ( II )( I, II, III)
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(N) (Lot or batch size) J
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K(MTL STD-105D Table I )
KAcceptable Quality Level (AQL) J

Sample size (n)W
Rejection number (Re) Acceptance number (Ac)

K
(Tightened) (Normal)
K(Reduced)
- -
MTL STD-105D J {
W
Batch size (N) = 5000
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Inspection Level (III)

EFMTL STD-105D
EF
MTL STD-105D Table I (Sample Size Code Letter)
W
Inspection Level (III)
Sample Size Code Letter (L)
EF
MTL STD-105D Table II-A
Single Sampling Plans for Normal Inspection (Master Table)
EF
sample size code letter (L)

Sample size (n) = 200
Acceptance number (Ac) = 2
Rejection number (Re) = 3
EF EF
MTL STD-105D Table II-B
Single Sampling Plans for Tightened Inspection (Master Table)
- -
K
EF EF
MTL STD-105D Table II-C
Single Sampling Plans for Reduced Inspection (Master Table)

W
MTL STD-105D J {
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EFMTL STD-105D
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MTL STD-105D Table I (Sample Size Code Letter)
W
Inspection Level (II)
Sample Size Code Letter (K)
EF EF
MTL STD-105D Table III-A
Double Sampling Plans for Normal Inspection (Master Table)
K

Sample size (n1) = 80
Acceptance number (Ac1) = 1
Rejection number (Re1) = 4

Cumulative Sample size (n12) = 160
Cumulative Acceptance number (Ac2) = 4
Cumulative Rejection number (Re2) = 5
EF EF
MTL STD-105D Table III-B
Double Sampling Plans for Tightened Inspection (Master Table)
K

W
- -


EFEF
MTL STD-105D Table III-C
Double Sampling Plans for Reduced Inspection (Master Table)
K

W
MTL STD-105D J {
W

Inspection Level (I)
EF MTL STD-105D
EF
MTL STD-105D Table IV (Sample Size Code Letter)
- -
W
Inspection Level (I)
W
W
Sample Size Code Letter (H)
EF
MTL STD-105D Table IV-A
Multiple Sampling Plans for Normal Inspection (Master Table)
K

1
2
3
4
5
6
7
13
13
13
13
13
13
13
Ac
0
Re
4
1
6
3
8
5
10
7
11
10
12
13
14
EF EF
MTL STD-105D Table IV-B
Multiple Sampling Plans for Tightened Inspection (Master Table)
K

- -

Ac

Re
13
13
13
13
13
13
13
10
K#
EF EF
MTL STD-105D Table IV-C
Multiple Sampling Plans for Reduced Inspection (Master Table)
K

Ac
#

Re
4
10
K#
- -

KW K
KEFE100%FW K
KW K
KW K
KWEF K

WEF K
K
W
K
K
KWE F K
KWE F K
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K
KW K
W K
K
F W K
E

F
KE
FW K
- -
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Military Standard (MTL STD-105D)
WMTL STD-105DEF K
K(N)
Ka
General Inspection Level
Kb
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(Sample size code letters)

K(MTL STD-105D Table I )
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Sample size (n)W Ke

Rejection number (Re) Acceptance number (Ac)
K
- -
EF
EF

WE2FE3FEF
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EF
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K EF
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KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK EF
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EF E
F
EFEF
- -
:MTL STD-105D
1800
KIII0.65%EAQLF
EF
E
F
KI1.5%EAQLF15000
350
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KJ 1
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KJ 6
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93.6 % J
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91.5 % J
76.6 % J
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63.8 % J
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48.9% J
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34 % (1% : 5%F J
K
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W
KW J
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57.4% J
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WJ {
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W
K J
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K
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K J
97.9% J
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57.4% J
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40.4 % (1% : 5%F J

K
F 36.2% J
KE
19.1% J
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19.1% J
K
WJ {
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W
EF
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83% J
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93.6% J
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44.7% J
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44.7% J
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21.3% J
K
38% (1% : 5%F J

K
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W K
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WJ 2
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- -
- -
- -
- -
- -
- -
- -
- -
- -
TABLE T11-9 MIL-STD-105D
Table IV A . Multiple Sampling Plans for Normal Inspection (Master Table)
- -
- -

Table)
Table IV B . Multiple Sampling Plans for Tightened Inspection (Master
- -
- -
Table IV C . Multiple Sampling Plans for reduced Inspection (Master Table)
- -
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J J
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14. Besterfield, D.H.

Quality Control
Prentice- Hall Int. Ed. 1995
J J
15. Campanella, J.
Principles of Quality Cost.
ASQC Quality Press. 1990 U.S.A.
16. Feigenbaum, A.V.
Total Quality Control
Mc Graw- Hill Int. Ed. 1991 Singapore.
17. International Organization for Standardization (ISO) .
ISO 9000 Series
ISO 1987, 1994, 2000 Geneva Switzerland
- -
18. International Trade Center .

ISO 9000 Quality Management Systems:
Guidelines for enterprises in developing countries.
International Trade Center 1993 Geneva
19. Jablonski, J.R.
Implementing Total Quality Management: An Overview
Pfeiffer 1991 U.S.A.
20. Juran, A.M.
Quality Control Handbook
Mc Graw- Hill 1988 U.S.A.
21. Kottman, R.J.
Total Engineering Quality Management
ASQC Marcel Dekker, Inc. 1993
J J
22. Oakland, J.S.
Total Quality Management
Heinemann, London 1989
23. Schilling, E.G.
Acceptance Sampling in Quality Control
Marcel Dekker 1982
24. Soin, S.S.
Quality Control Essentials
Mc Graw- Hill, Inc 1992
25. Spiegel, M.R.
Statistics
Mc Graw- Hill 1991 Singapore
J J
26. Williams, R.L.
Essentials of Total Quality Management
AMACOM 1994 Singapore
J J
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EF
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]<gj]<]<j<^]<]

E1-5, 6-10, 11-15F

A R = 17.1 (0.577)(3.4) =15.1 gm

MTL STD- 105D J

MTL STD- 105D J

(np)0 e(np) + (np)1e(np) + (np)2 e(np)

100(2/3)AQL (Acceptable Quality Level)

LQL (Limiting Quality Level)

Kn1(Ac1/ Re1) n2 , n12(Ac2/ Re2) J

(Ac2< D2 < Re2 )ERe2F

General Inspection Level

(N) (Lot or batch size) J

(Sample size code letters)

KAcceptable Quality Level (AQL) J

Rejection number (Re) Acceptance number (Ac)

Batch size (N) = 5000

Acceptance Quality Level (AQL) = 0.40 %

Inspection Level (III)

Sample Size Code Letter (L)

sample size code letter (L)

Sample size (n) = 200

Acceptance number (Ac) = 2

Rejection number (Re) = 3

Acceptance Quality Level (AQL) = 0.40 %

Sample size (n) = 200

Acceptance number (Ac) = 1

Rejection number (Re) = 2

Single Sampling Plans for Reduced Inspection (Master Table)

Sample Size Code Letter (L)

Acceptance number (Ac) = 1

Rejection number (Re) = 3

Batch size (N) = 2000

Inspection Level (II)

Acceptance Quality Level (AQL) = 1 %

Batch size (N) = 2000

Inspection Level (II)

Sample Size Code Letter (K)

Sample Size Code Letter (K)

Acceptance Quality Level (AQL) = 1 %

Acceptance number (Ac1) = 1

Rejection number (Re1) = 4

Cumulative Sample size (n12) = 160

Cumulative Acceptance number (Ac2) = 4

Cumulative Rejection number (Re2) = 5

Sample Size Code Letter (K)

Acceptance number (Ac1) = 0

Rejection number (Re1) = 3

Cumulative Sample size (n12) = 160

Cumulative Acceptance number (Ac2) = 3

Sample Size Code Letter (K)

Acceptance number (Ac1) = 0

Rejection number (Re1) = 4

Sample size (n2) = 32

Cumulative Sample size (n12) = 64

Cumulative Acceptance number (Ac2) = 1

Cumulative Rejection number (Re2) = 5

Acceptance Quality Level (AQL) = 6.5 %

Sample Size Code Letter (H)

Sample Size Code Letter (H)

Sample Size Code Letter (H)

Sample Size Code Letter (H)

Acceptance Quality Level (AQL) = 6.5 %

General Inspection Level

(N) (Lot or batch size)