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Resumen Tunnel Engineering Handbook
Resumen Tunnel Engineering Handbook
Resumen Tunnel Engineering Handbook
a
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ind
a
CAPACITY IN PERCENT OF WIDE
as shown in Fig, 19-33. As is noted, this re
quires a number of additional dampers along
with ductwork which can be both space.con
suming end costly
Parallel operation of two or more fans is pos
e evaluated. Two identical fans
operating in parallel wi wice the
volume as one fan at the same pressure. Figure
sible and rust
PEN VOLUME
Fig. 19-34. Parallel fan operation.518 Tunnel Engineering Handbook
VL? erricinc, YY
Fig, 19:35. Parallel operation of f.
tefugal fan 2
19-34 illustrates the effect of parallel operation
of three fans on the performance curve, When
the fan curve has a more complicated shape,
such as a dip (asin Fig. 19-35), the relationships
are not as simple. The dip creates an extremely
complex combined curve. Care must be taken
to select the fans so that none of the possible
system resistance curves lie on the reclining
“figure eight.” System eurve E would not pro-
vide @ stable operation, whereas D would. As
seen on Fig. 19-34, two fans will not deliver
100
80
2
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8
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2
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CAPACITY IN PERCENT
OF WIDE OPEN VOLUME
Fig. 19-36. Series fan operation.
twice as much air as one fan alone when both
are operating in the same system.
Two or more fans can be operated in series
with the outlet of one fan connected to the
inlet of the next fan, This arrangement fé
two fans will produce the same volume as one
fan at an appropriate multiple of the total
pressure (Fig. 19-36). For an evaluation of a
series operation, only the total pressures can be
used, since the static pressures are not additive
Volume Control. The volume of air delivered
by a fan can be controlled in a number of ways,
both mechanically and electrically. In tunnel
ventilation applications, the primary concern
is reduction of airflow, and in turn reduction of
horsepower during periods of light traffic to
reduce energy costs
Throttling dampers in the duct system at the
fan discharge isthe simplest, yet the most costly
method. Although this method does reduce the
flow, it accomplishes this reduction by increas.
ing the system resistance, but not necessarily
reducing the horsepower; in fact, it may in.
crease. This method also poses @ problem if
— PRESSURE CHARACTERISTIC FOR THREE FANS
_—PRESSURE CHARACTERISTIC FOR TWO FANS
SYSTEM RESISTANCE CURVE
SYSTEM aPeRATING POWTS:
THREE FANS
—oPerarine rox OF EACH FAN wiTH
TWO FANS OPERATING
OPERATING POINT OF EACH FAN WiTH
THREE FAN OPERATING
the pres
operatic
dampers
tion syst
The b
atmosph
system,
is usual
the syst
be ext
method
tion sys
Speed
volume
some fo
box, by
PRESSURE
6the pressure increase places the fan near t
operational stall point of the fan, Throttling
dampers should not be used in a tunnel ventila
tion system,
The bypass method utilizes relief of air to
atmosphere, thus reducing the flow into the
system, but the fan continues to handle the
same volume, Some small pressure reduction
js usually achieved due to the reduced flow in
the system; however, any power reduction will
be extremely small; therefore, the bypass
method is not appropriate for tunnel ventila
tion systems
‘Speed regulation is the ideal method of fan
volume control. This can be accomplished by
some form of vatiable speed coupling, by gear
box, by drive or by electrical means, by a mul-
‘AN CAPACITY IN PERCENT
EFFECT OF INLET VANE CONTROL
Fig. 19.37, Effect of volume control on fan petfor
Tunnel Ventilation 519
ple speed motor. The effect of speed reduc
tion on fan performance is shown in Fig. 19-37
‘This method is ideal, since as the flow is re
ced is also reduced, thus
cutting power consumption.
the horsepow'
Inlet vane dampers can be used for control of
air volume delivered by a centrifugal fan. As
the vanes turn, the relative direction of the air-
flow entering the fan wheel is altered, thus
varying the amount of work done by the blades.
‘The effect of this is to modify the fan perfor-
‘mance curve, as shown in Fig, 19-37, instead of
throttling the airflow
reduction
Blade pitch control can be used to change the
volume of air passing through an axial fan.
Such a system has the effect of changing the
fan performance curves, as shown in Fig. 19-27.
‘A lower power consumption is achieved with
this method, although the fan may actually be
operating at point of lower efficiency. A
pitch control system of this type will permit
pitch change while the fan is in operation. This
approach has also been applied to multi-stage
axial fans (see axial flow fan for limitations),
Air volum
controlled
This results in a power
in a multi-stage axial fan can be
by proper operation of the stages.
By shutting down one or more stages, a variety
of flow rates ean be achieved
Fan Sound, ‘The sound generated by a fun isa
function of fan design, airflow, pressure tip
speed and fan efficiency. The sound generated
within a fan by air turbulence is transmitted
partly through the fan outlet and partly through
the fan inlet. Bearing, drives and vibration
harmonies are also sources of fan sound.
‘The only valid basis for evaluation and com
parison of fan sound is the actual sound power
levels generated by the fan. These data should
be obtained from the fan manufacturer and, if
possible, based on actual sound tests. The fan
outlet velocity has no bearing on the fan-gener
ated sound; thus, any selection based on outlet
velocity alone is meaningless. To minimize the
sound generated by a fan, the following items
should be considered.
1. Select the fan near its point of peak effi520 Tunnel Engineoring Handbook
2. Design the air system for smooth flow and
3. Provide good fan inlet conditions.
In order to properly evaluate the effect 0
fan selection on fan sound, it is necessary to
consider the sound generated across the entire
sound spectrum, Fig. 19-38 shows the relative
Gifferences in sound generated by axial fans
and centrifugal fans across the enti
spectrum. The vane axial fan gene!
little sound at low frequency but has a signifi
cant sound peak at the blade passing frequency
(blade passing frequency equals number of
blades X rpm) and secondary peaks at multiples
of this frequency. The centrifugal fan, on the
other hand, exhibits high sound characteristies
in the low frequency ranges with less significant
peaks at the blade passing frequencies,
Vibration. Vibration is induced in fans by un-
balanced centrifugal forces and by aerodynamic
forces. If a fan is rigidly mounted to the strue
ture, the full force of this vibration is transmit:
ted to the structure. When considering rigid
mounting for a fan, the fan must be accurately
balanced to minimize the unbalanced forces.
To reduce the transmission of vibration to the
structure, some form of anti-vibration mounting
loROBAY
LIN dB Re 00002 Mi
250
IDENTIFYIN
SOUND POWER Levi
Fig, 19-38. Fan-generated sound,
must be considered. These devices do not sup.
press the vibrations at the fan; in fact, they may
permit an increase of vibration. They do, how:
ever, reduce transmission of these vibrations to
the base structure. Transmissiblity is the ratio
Of the force transmitted to the structure to the
force generated by the vibration. The ampli-
tude of any vibrations can be reduced by adding
‘mass such as an inertia block under the fan.
The most widely used materials for vibration
fsolation of fans are steel and rubber. Steel
springs are used for all fans having rotational
speeds below 700 rpm and they may be used
for fans of all speeds. Rubber in shear isolators
are used for fans with rotational speeds above
700 rpm. Steel springs exhibit nearly perfect
elasticity, and therefore require some form of
restraint in a fan isolation application. The
rubber used in vibration isolation devices is
likely to decompose at temperatures. above
150°F or in the presence of grease and cil
‘The amount of deflection of the isolator
‘ust be chosen carefully to give proper natural
frequeney. This depends on the disturbing
frequency and the allowable transmissibility
Fan Selection. A fan cen be selected only after
the (otal airflow and pressure requirements
have been determined. If at all possible, in
001000
NG FREQUENCY IN HZ
order t
facturi
should
tem in
There
tenane
to the
There
ated be
Ag
cach
tunnel
plete
C0:
to tha
formal
tem x
be el
These
full
unstal
Athos
selectcosts and reduce possible manu:
delays, standard manufactured fans
should be selected for a tunnel ventiatio
tem
sys
in liew of those requiring spe
There will often be several fans, all of which
will meet the system performance requirements:
therefore, capital cost, operating costs and main.
tenance costs must be taken into account prior
to the engineer makin an selection
There are several factors which must be evalu
ated before proceeding with the fan evaluation
al designs
a final
+ Air density
; + Possible combinations of fans to be oper
+ Inlet and outlet conditions
| + Type of drive
Allowable sound levels,
A system resistance curve can be plo
each
for
lation duet system. The majority of
tunnel ventilation systems will be in the com:
pletely turbulent range, thus exhibiting a P=
CQ? relationship. This results in @ curve similar
‘0 that shown in Fig. 19-39. When a fan per
formance curve is superimposed on such a sys
stance curve, the point of operation ean
be determined readily, a8 noted on Fig. 19-39
These curves form the
a fan
est method of selecting
4 tunnel ventilation system, since the
full fan curve is visible and the possibility ©
stable operation can be detec
Although
the use of total pressure in the fan
selection process is the correct method, occa
sionally the fan diameter is not known and the
FLOW
Typical system redstance curve
ig. 19-39.
Tunnel Ventilation 521
static pi
ure is used instead of the total pres
sure, This approach is acceptable provided the
curves and relationships are properly identified
Some fan manufacturers present their fan per
formance data in what are called
tables.
‘multi-rating
These tables are relatively simp
use; however, they do not provide the overview
of a fan's per
rmance characteristics as does @
performance Therefore, it is recom
mended that before the final fan selection is
made, a performance curve be obtained for
ich tunnel ventilation fan at
ting speeds and conditions.
In most tunnels, there will be more than one
fan operating on a system, usually in parallel
All combinations of fans oper
ch of its opera
ing in parallel
at all speeds must be evaluated to assure that
all design operating points are well within the
stable operating range of the fan (Fig. 19-34
illustrates a set of fan performance curves pre-
pared for threo fans in parallel). The majo
problem with this type of fan operation is the
possible instability created when the fan curve
displays a noticeable dip, as appears in Fig. 19-
35. The fans must be selected near the maxi
mum efficiency point and must remain within
the stable portions of the curve for all points
of operation
the accuracy o!
ardin
the fan duty calculations, a
should be allowed for additional
sure rather than for additional air volume
If there is a question 1
Fan Laws. Fans exhibit certain properties
Which are defined by the fan laws. These laws
relate the performance variables for any homo-
logous seri of fans. The performance variables
include fan size, rotational speed, air density
capacity, pressure, horsepower and efficiency
To properly use the fan laws, the dimensions
of the fans considered must be proportional to
the dimensions of the rated fan.
Air Density. Fan performance curves and rat
ing tables developed within the U.S. are based
on standard air which has a temperature of
70°F, a barometric pressure of 29.29 inches of
mercury and a density of 0.075 pef
Britain
When the density o
In Great
it is 0.764 pef, 60°F and 30 inches of
the inlet air to a fan1522 Tunnel Engineering Handbook
changes, there is a proportional change in power
land pressure developed by the fan. The fan,
being a constant volume device, delivers the
same total air volume regardless of the density
From the fan laws,
1. Pressure developed varies directly with
density; and
2. Power consumed varies din
sity
ly with den.
To correct the pressure an
we values computed for standard air
plied by the ratio of
DEN
* \DENo,
PRES. = prossure at modified densit
variation, t
conditions must be mul
the densities as follows.
PRES = PRE:
PRES, = pussiuc at orginal density
DEN = modified density
DEN, ~ original density
BHP = BHP, x (
where
BHP. = brake horsepower at modified i
BHP, = brake horsepower at original density
Table 19-12. Relat
specific gravity of air
The density ratio can bi
DEN (460+ TEMa) (m8)
DEN, (460+ TEM } * \BAR,
where
computed as follows.
TEM, = original air temperature
TEM. = modified air temperature
BAR,
BAR
original air barometric pressure
modified air barometric pressure
For US. standard conditions
DEN ( 530 BAR
2 xi( ee
DEN, \460+TEM/ * (39.92
DEN, (5), ( BAR
en, ~ (2993) * (as0+ TEM,
A tabulation of specifi
sented in Table 19-12.
DEN = DEN, X SGBX SGT
ities of air is pre
where
SGB = specific gravity based on barometer
SGT = specific gravity based on temperature
‘The system resistance should be computed
and the fan selected assuming standard air con-
ditions, since most available fan data are based
oon this standard, After the fan is selected, the
necessary adjustments should be made, If the
at various temperatures and elevations.”
2992 10
0 00 29.38 0.982
40 1000 28.86 0.964
so 039 1300 2833 0987
60 19 2000 27:82 09:
70 1.000 2500 0913,
00 0.946 000 O68
n914 5000 24.90 0.832
ass 6000 23.98 0.801
0.803 000 23.09 p72
300 0.69 8000
400 616 9000 21.39
300 0582 10000 2058
SOT = apecife gravity (emperature) of standard air st 29.92 Inches mercury.
SG = specific gravity barometer) of standard alr
fan data are
quired non
actual dens
The effect
ally neglect
air, howeve
difference k
2,0%6 at 60°
Fan Constr
ventilation
stand the
cludes air
Most tun?
carbon ste
such a8 pa
ally also f
alloys are
‘The pre
mine the
required,
Moving 22fan data are available and presented for the re-
quired he system
resistance must then be computed based on the
actual density
non-standard conditions,
The effect of humidity on fan selection is usu
ally neglected in tunnel applications. Saturated
air, however, is slightly lighter than dry air, the
difference in density being only
2.096 at 60°F and 4.3% at 120°F
roximately
Fan Construction. The fan selected for tunnel
ventilation systems must
stand the environment This ine
cludes air quality, pressure and temperature,
Most tunnel fan housings are constructed of
carbon steel with an applied protective coating
such as paint. The centrifugal fan wheel is usu
ally also fabricated of steel, whereas aluminum
alloys are being used for axial fan impellers
The pressure developed by a fan will deter:
mine the amount of structural reinforcement
required. The designations adopted by the Ai
Moving and Conditioning Association (AMCA),
¢ designed to with-
ountered,
fareaFeR Than Ta28 fu
1
INCHES OF WATER GAUGE
Tunnel Ventitation 623
as shown in Fig.
g. 19-40, are used to establish the
class of fan construction required,
The supply air systems should be evaluated
conditions, the
ambient temperature air to enter the fans,
assure sufficient
he maximum density
In a tunnel,
nperature consideration is also made for the
exhaust
notor capacity
portion of the ventilation system
since during an emergency such as a fire, high
reached at the fan. The
8 could b
nperature
tems ranges from 250
recommende
uirement fo
to 300°F
to install a deluge water system
It has been
on the inlet side of tunnel exhaust fans.
To facilitate installation and maintenance,
the housings of most large tunnel fans must be
split; that is, they must be of bolted, gasketed
construction, thus permitting
tion of the housing withe
mainder of the fan. A typical example of split
housin is shown in Fig. 19-41
In the caso of the horizontal axial fan, the re-
moval of the top po
|
sich]
FAN OUTLET VELOCITY ~ FEET PER MINUTE
Fig. 19-40, AMCA fan const
ction designations.2°524 Tunnel Enginsering Handbook
Fan HOUSING
SECTIONS
5 END VIEW
Fig, 19-41, Typical horizontal axial fan housing
ally required to gain access to the impeller and
the motor of a direct driven
the centrifugal fan wheel and shaft will requite
removal of the top portion of the centrifugal
in. Removal of
Motors
Most tunnel ventilation fans are driven by elec
tric motors. The selection of a motor for a fan
4s based on the full load horsepower require.
ments, the fan speed and the starting character:
istics, The type of drive to be used must also
be considered
The torque required to accelerate the air and
the rotating mass and to overcome friction are
considered retarding torques for the motor.
During the starting phase, the motor torque
‘must exceed these retarding torques ifthe fan is
to be accelerated. Fan torque varies as the
square of the speed; thus, the torque required
is zero at a stop fan condition and
with increasing speed. Therefore, all motor
torque is available for fan starting and a percen
tage is available for accslerating at other speeds
(Fig, 19-42)
Most tunnel fan motors are of the polyphase
AG, either squirrel cage or wound rotor, non-
synchronous-speed induction type. Both of
these types experience little slip at rated speed.
‘The synchronous speed of « motor is a function
of the alternating current frequency and of the
number of poles in the motor (NSYN = 120F/N
poles).
Squire!
ge motors are constant speed ma-
chines which, with the addition of special wind:
i, can be made to operate at multiple speeds.
Class B insulated motors are usually used for
fans. It is suitable for 001
uous operation at
slight overloads, and the starting current is
normal (approximately six times the full load
current),
Wound rotor or slip ring motors of the con.
tinuous rated type are used where adjustable
speed motors are required. Wound rotor motors
are not suitable for tunnel ventilation systems,
as they requite secondary resistance and their
speed control is not positive under light load
conditions.
‘Motor enclosures are either open or enclosed
Examples of open type motors are drip-proof
and splash-proof, The open motor should not
be used if the ambient air at the motor contains
any harmful material. The totally enclosed
motor (TE) prevents free interchange of air be
tween the inside and the outside of the motor
However, it is not to be considered airtight
The totally enclosed fan-cooled motor (TEFC)
has a builtin fan which cools the motor by
directing air over the motor, Totally enclosed
non-ventilated motors (TENV) have no internal
Fig, 19-42, Typical speed-torque eurves.**
fan. Therefore
size is required,
the frame siz
closed air ov
account forth
cover the fan
proof and the
are special des
applications
Motor wine
fon the maxi
designed. Thi
19-43. The t
not exceed
The maximu
to be the sur
the temperat
hottest acces
dard ambi
(04°F). Iffan. Therefore,
closed air over
by comparison, a larger frame
It air is flowing over the motor
ean be reduced. A totally en:
‘motor (TEAO) is rerated to
account for the cooling effect of the air flowing
This is the type of motor used for
direct connected axial fans. The explosion.
proof and the dust ignition-proof type 1
are special designs not frequently used in tunnel
applications,
Motor winding insulation is classifi
lover the fan
based
on the maximum temperature for which it is
lesigned
19-43. The temperatur
not exceed the limit,
The
to be the sum of the ambient temperature and
These temperatures ate shown in Fig.
of the insulation must
a shown in this figure.
mum temperature may be conside
the temperature rise above the ambient at the
hottest accessible spot in the motor.
dard ambient condition for motor design is 40°C
(04°F), If the ambie
In pegReEs
Fig. 19-43, Motor winding temperature clasicatons.
than 40°C, the temperature rise must
duced, as seen in Fig. 19.43. At elevations
higher than sea level, the allowable temperature
rise must be reduced to compensate for the re
duction in air density, which reduces the cooling
effect.
In tunnel ventilation systems, the maxi
‘mum gas temperature a motor will be exposed
to must be evaluated. The most critical situa
tion is a direct connected air over motor, usu:
ally on an axial fan operating in an exhaust
mode where the gas temperatures of the fi
could exceed 300°F during a severe fire within
the tunnel
‘The National Electric Manufacturers Associ
tion (NEMA) has adopted standards regarding
all phases of motor design and performance,
and therefore should be consulted for greater
in-depth information
By NEMA should be
capable of operating successfully under a plus
for minus 10%
standards, @ moto:
voltage and frequency variation
provided that the frequency variation does not
exceed plus or minus 5
Motor starters are either full voltage, reduced
voltage or split winding. Starters will also pro:
Vide overload protection in addition to being
able to
ize and de-energize the motor
‘The full voltage or across-the-line
starter is the simplest and least costly type:
however, if limitations are imposed on start
currents, then a reduced voltage starter will
have to be used,
Fn Drives
Generally, fan drives may be the direct or in-
direct type, ‘The direct connected drive means
that the fan wheel or impeller is rotating at the
same speed as the motor, and the torque is
transmitted directly through a fixed shaft. This
method is used mostly in axial and propeller
fans where the impeller is mounted directly on
the motor shaft. This arrangement places the
motor bearings in the role of fan bearings
They must be designed to withstand the weight
and thrust of the fan impeller. The use of a
floating shaft is also considered to be a dizect
connected drive; however, in this circumstance,
a separate set of bearings is requited for the fan
impeller. ‘The indirect drives allow
which526 Tunnel Engineering Handbook
greater flexibility in motor location and fan
speed, include both variable and non-variable
es. Belts, chains and gears are forms of
nnon-variable speed devices. This does
not mean that these do not allow fan speed
adjustment by modification of sheaves o
The V-belt drive is probably the most widely
used type of fan drive; however, the chain
driven
tunnel ventilation systems, The chain drive
produces less slip than the belt drive, however
it has more parts and requires lubrication and
‘more maintenance in general. With the advent
of efficient V-belt drive, the use of chain drive
Variable speed drives, either the magnetic or
fluid type, are used where a fan speed variation
fan was frequently used in the past for
is required, usually with a single speed motor
These devices also eliminate transmission of
mechanical vibrations through the connector
A variable pitch sheave used with a V-belt drive
will permit « wide range of speed variation
Sound Attenuation
Prior to evaluation of the amount of sound
attenuation required, a set of design goals must
be established. The fan sound will be trans
mitted both through the discharge and the inet.
The portion of the sound that passes through to
the tunnel roadway is usually not critical, since
some degree of attenuation is achieved by the
ductwork, and the ambient sound level within
the tunnel due to the movement of traffic will
be high.
The sound transmitted to t
surrounding the fan structure deserves the most
critical look. An evaluation of the existing
community sound surrounding the fan installa-
tion is necessary, ‘The most accurate method
of determining this is to survey the local condi
tions by having a set of sound readings taken,
These tests must be related to the appropriate
time of day when conditions are most severe,
such as when the generated sound is highest and
the surrounding sound is lowest. The effect of
the fan sound on occupants of nearfay buildings
must be evaluated, especially during off-peak
traffic hours, Before establishing the sound
design goals, the local antisnoise ordinances
rust be reviewed to assure that these goals will
neighborhood
be within any limits that are established by
these ordinances.
Attenuation. Once the fan sound level is deter
mined and the design goals established, the
amount of noise must be removed by some
form of attenuation. All natural and builtin
attenuation should be explored before consider
ing the installation of a sound attenuator
device, Distance is an excellent natural form of
attenuation. Barrier walls erected between the
source and the receiver are also extremely good
Other factors, such as the sound
absorption of the fan room, ducts, plenums and
‘other enclosures, are also to be considered.
If, after the evaluation of all of this natural or
builtin attenuation, there remains an amount
of noise yet to be removed, noise attenuating
devices must be considered. These devices
usually consist of a series of acoustical baffles
designed for smooth air passage. The acous-
tical material is usually contained behind
perforated metal walls. These can be weather-
proofed to protect the acoustic fll. They are
available in two shapes, cylindrical and rect
angular. The cylindrical type is designed to be
mounted directly on an axial fan inlet or outlet
while the rectangular model can be built in a
modular manner, as shown in Fig. 19-44
ied by duct to a fan or mounted
architecturally
Selection of these units should be based on
the unit manufacturer’s noise reduction data,
usually presented as dynamic insertion loss
(IL).
Dampers
[A damper is a device used to control the flow
of air in a ventilating system duct. The control
of airflow is accomplished by varying the resis
tance to flow created by the damper much as
valve does in a water system.
There ate two general categories of dampers,
those having sliding blades and those having
rotating blades. The rotating type can be fur.
nished either with a single or with multiple
blades. The application of dampers in a tunnel
ventilation system, in the majority of instances,
is in a fan shut-off operation. This requires
Fig
only two
full closeé
where dat
pressure
The slid
the simpl
operation
moving p
rmainten
resistanet
open po!
blade w
position
‘The si
blade ty
suitable
low resi
There a
the bla.
Also,
damper
probler
The 1
used 0:
;
n
;
:
}
:
I
i
'
Fig, 19-44. Sound attonuator installations
only two positions of operation, full open and
full closed. ‘There are some instances, however,
where dampers ate used to control airflow or
pressure.
The sliding blade or guillotine-type damper is
the simplest form appropriate for fan shut-off
operation. There are @ minimum number of
‘moving parts to this damper, thus reducing the
maintenance cost. There is also no dampei
tance loss when the damper is in its full
‘open position. One severe shortcoming, how
ever, is the added space required to store the
blade when the damper is in its full open
position
‘The simplest rotary blade damper isthe single
blade type, which can either have a rectangular
or a round shape. This damper is also highly
suitable for a fan shut-off operation due to its
low resistance when in the full open position,
There are, however, restrictions on the size of
the blade from a structural design standpoint.
Also, the space required on both sides of the
damper for the open damper blade is often a
problem,
The multiple blade damper is the most widely
used of the rotary blade types. The blades in
‘Tunnel Ventilation 527
the multiblade damper can be arranged to
rotate either in parallel or in opposed action
(Fig. 19-45). The opposed blade action damper
is most appropriate for airflow control because
Of its flow pressure characteristics, while the
parallel blade action damper is used chiefly for
1 fan shut-off application due to its excellent
low leakage characteristics
The inlet vane dampers used for volume
control on centrifugal fans contain a series of
radial pie shaped blades which rotate on a series
of shafts set in a ring frame.
Dampers used in tunnel ventilation systems
should be constructed to withstand the max
imum pressure and temperatures anticipated.
Fan shutoff dampers should be designed to
withstand the maximum shut-off pressure of
the fan, with a factor of safety added to allow
for shock loadings due to sudden closure of
the damper. The blades of all rotary type
dampers should have an aero
reduce resistance losses. The frames of all
dampers should be of structural steel
The damper operator should be of the type to
provide a power drive in both the closing and
the opening mode. A minimum allowance of
50% of required capacity should be added
to allow for deterioration of the damper
mechanism,
Leakage characteristics of a damper are most
important in a fan shut-off application, The air
leakage through a closed damper must be spec:
amie shape to
PARALLEL
BLADE
ACTION
Fig 19-45. Typical multiple blade damper.1528 Tunnel Enginesring Handbook
SINGLE THICKNESS DOUBLE THICKNE:
TURNING VN TURNING VANES
0.35 vP 910 vP
Fig. 19-46, Square duct elbow tums.
ified for 2 particular pressure drop across the
damper. The allowable leakage must be that
amount of air which will be acceptable to the
ventilation system without severe deterioration
Of the ventilating effect. This leakage of air
flow must not be of a magnitude to permit
windmiling of the idle fan or fans.
The pressure drop characteristics across a
full or partially opened damper should be
included in the computation of the system
Turning Vanes
Tuming vanes should be installed in all square
duct elbows to reduce the resistance loss. The
type of vane employed will depend upon the
duct velocity, as the loss is directly related to
the velocity pressure, as shown in Fig. 19-46.
For example, the 25% velocity pressure saving
shown for the double thickness vanes over the
single thickness vanes at 4000 fpm becomes
Finch water gauge reduction in system loss.
For the ranges of horsepowers considered in
tunnel ventilation systems, this difference can
be significant in the amount of power saved.
Turning vanes are designed to maintain a
reasonable aspect ratio of the space between
the vanes, Based on a curve ratio of 0.7 and an
aspect ratio of S$ to 1 for the flow passages
between the vanes, the following relationships
hold.
sw
l
D
NV = number of vanes
W= width of duct (feet)
D= depth of duct (feet) (Fig, 19-47)
wv
wel
vanes (feet) (Fig, 19-48).
2p
R= radius of inner vane surface (feet).
2337
where
r= radius of outer vane surface (feet) (Fig,
19-48),
‘Tuming vanes are usually constructed of
metal having corrosion-resistance properties,
[wor (wy
DEPTH (0)
Fig. 19-47. Vaned elbow
Ducts
‘The du
tunnel
tion. It
‘Then
in most
interior
located
been to
applica
‘Acces
near al
Air a
locatio
tunnel
be larg
sized P=n
pS
Fig, 19-48, Turning van.
Duets
The ducts which transport the sir within the
tunnel are usally part of the tunnel construc
tion. In most tunnels, these ductsarea constant
cross-sectional area throughout, The surfaces
of these ducts must be relatively smooth to
assure minimal air friction losses. Streamlining
of obstructions, such as hangers, especially in
areas of high velocity is recommended
The maximum air velocity in thee ducts ha,
in most instances, been held below 6000 feet/
minute, There are, however, cases where 7000
feet/minute velocities have been used.
The various duct connections from the fans
to the tunnel duets are usualy either of con
ete (asa part of the structure) or of sheet see
The steel ducts must be reinforced aguinst the
maximum pressze conditions anticipated, The
interior surface must be smooth, with ll bracing
located on the exterior. General practice has
been to use dhinch steel plate for most
applications.
Access must be provided for all duets and
near all equipment
Air measuring ports are required at strategic
locations to permit balancing and testing of the
tunnel ventilation system. ‘These ports should
be lange enough to permit entrance ofa proper
sized Pitot tube, ‘They should be fitted with a
‘Tunnel Vontiletion 529
serew-type plug or cap to permit closure during
system operation,
The ventilation air must be transported be-
tween the ducts and the roadway. Various
types of flues and ports are used to accomplish
this task. Supply air flues designed to carry the
supply sir from the duct to the roadway are
asually constructed of steel. They may also be
constructed of any material which will with:
stand forces, such a8 pouring of the concrete or
other construction activities, The interior sur
faces ofthese flues must be smooth to minimize
ui friction losses. All of the fhues are usually
made of the same size, and regulation of airflow
through each flue is accomplished by use of a
simple plate-type damper. A typical flue and
damper arrangement is shown in Fig. 19-49,
Po
ceilin
‘sare simply slots or openings in a wall or
(0 permit passage of air. They are some:
times sloped in a direction of airflow as shown
on Fig. 19-50. Ports can be used for either
supply or exhaust air. To assure even air
distribution along the length of the duct, a
platestype damper is often used or the spacing
of the ports is varied
Ventilation Buildings
Ventilation buildings are requited to house the
tunnel ventilation fans, electrical equipment
controls and auxiliary equipment and facilites.
Relatively short tunnels will most likely have
‘only one ventilation building, whereas larger
tunnels will have two, three or more buildings
Each building will usually serve one or more
ventilation zones.
The general arrangement of the ventilation
building will depend to a great extent on the
type of fans and ventilation system employed,
and on the type and length of tunnel. A sub-
‘aqueous tunnel will by nature require a vertical
sdvantage of the
rangement to take
buildi
space above the tunnel and below grade, as
shown in Fig. 19-51. A cut-and-cover tunnel in
an urban area utilizing an underground ventila-
tion building could appear, as in Fig. 19-52. In
a tunnel such as this, often the space available
for the ventilation structure is limited. A
mountain tunnel utilizing centrifugal fans is
shown in Fig. 19-53,1 Hanabook
530, Tunnel En
Fig. 19-49, Typical supply aire.
Fig. 1950. Typical calling exhaust air port.
INTAKE
EAL
'
pulINTAKE AIR PLENUM
INFRARED SNOWMELTING UNITS
LOWER @ SCREEN
th tT
FAN ROOM
j
SOUND ATTENUATOR?
SNOW MELTING Mi
Fig, 19-52, Typical ventilation bulldng for an urban tunnel
Le
[esaust ran
aa
+ TUNNEL
Fie 19-53, Twoical ventilation532 Tunnal Engineering Handbook
During the process of arranging the ventilation
building layout, consideration must be given to
the space required for the airflow to and from
the fans and for the proper service and removal
of equipn
Doth routine service and removal of equipment
nt. When considering maintenance,
is important, Enough space must be allowed
around each fan for service activities and for
removal. Along with accessibility, provision
ust also be made to lift the equipment during
service activities. On 2 centrifugal fan, the
impeller, shaft, housin
items most likely requiringlifting. The impeller,
motor and housing on a horizontal axial fan will
most likely be moved. On a vertical mounted
axial fan, a rail system can be provided which
will permit ready removal of the entire fan for
and motor wall be the
Testing
Factory tests should be conducted on all
specially designed and built major operating
components of the tunnel ventilation system.
These tests would normally cover fans, motors
1d dampers to verify the predicted performance
of this equipment. They will assure that there
Will be minimal delays when the equipment is
permanently installed. It is also preferable to
test the fan along with its associated motor and
shut-off damper, if possible. The fan tests
should be conducted in accordance with the
standard AMCA test procedure. It may be
necessary, however, under some circumstances,
to adjust the set-up outlined by AMCA if the
fan is too large for the particular test facility
Sound tests, a outlined in the AMCA standards,
should be conducted along with the airflow
tests mentioned above.
Mechanical testing of the fan wheel or impeller
should be considered, especially if the fan rota
tional speed is high, as in the axial fan. Over
speed testing in a vacuum pit is one method of
‘mechanical testing the impeller.
Dampers should be tested for leakage, espe-
cially if the fan operating pressures are high.
‘The dampers should be tested against the fan
shut-off head, too. If the damper is being used
to modulate pressure and flow, a more com:
plicated testing would be required, where flow
and pressure for all intermediate positions of
the damper could be demonstrated.
Site Testing, Once the ventilation system has
been installed, the airflow pressure and sound
should be measured and recorded. This
procedure will assure compliance with design
and will aid in the balancing process. The shop
test usually does not mimic the actual site eon.
ditions, while site testing will evaluate the
actual flow conditions,
AIR VOLUME
The volume of air necessary to satisfy the dilw
tion requirements of carbon monoxide and
the other contaminants outlined earlier should
be computed based on the average carbon mon-
oxide emission rate of the vehicles.
Evaluation
The average carbon monoxide emitted by a lane
‘of moving traffic ean be computed as follows.
cov =coK x rosx “Sty TRy
2000
UL
5280
x ES
X FEL
where
COV = average carbon monoxide emitted per
Jane of trafic (feet"/hout)
COK = average carbon monoxide emitted for
‘moving traffic (fet"/ton/mile)
FGS = speed and grade factor (Fig. 19:8)
WGT = average vehicle weight (Ib)
TRV = trafic volume (veicles/hout)
TUL = length of tunnel (feet)
FSF = reserve factor
FEL = elevation correction factor (Fig. 195),
The average smoke produced by a lane of
moving diesel-engined vehicles can be computed
as follows,
WoT
DSC = DSE x FGS
SEX FGSX 705 X TRV
TUL
x ex El
5oa0% FSFX FEL
Dsc=a
DsE=a
‘
FGS=5j
For idle
‘compute t
cov
coH=!
TRD
type of v
total earDSC = average diesel smoke concentration
per lane (Dmg/hour)
average diesel smoke emitted from
moving diesel-engined vehicle (Dmg/
ton/mile)
FGS = speed and grade factor (Fig. 19-9),
DSE
TUL rspx FEL
COV =COHX TRDX
where
CON average monoxide emitted
luring idle (feet*/vehicle/hour)
TRD = traffic density (vehicles/mile.
Emission values must be computed for each
type of vehicle in the traffic mixture; thus, the
total carbon monoxide emission per lane is
COVL, = CovP + COVT
caRBON
voonel- =
MONOXIDE EMITTED IN
Fig. 19.64, Temperature correction chart.
where
COVE, =
cove
carbon monoxide emitted per lane
sarbon monoxide emitted by pas
covr
carbon monoxide emitted by trucks
and buses,
Using this value of COVL,, the total carbon
monoxide emitted per bore can then be com-
puted as follows.
TCOV = COVL; + COVL; + COVLs
where
TCOV=total carbon monoxide emitted per
bore ot tube (Feet*/hour),
At this point, the carbon monoxide values
De corrected for non-standard atmo-
spheric conditions, as noted earlier. The tem-
perature experienced at the tunnel location has
a minor effect on the amount of carbon mo
should
3000 $9000 609%534 Tunnol Enginoering Handbook
oxide emitted, This correction takes the follow.
ing form,
Tove
where
TCOVC = corrected average carbon monoxide
n per bore (feet’/hour)
average maximum temperature at
tunnel location °R) CR = °F + 460)
TEMA
A quick correction can be obtained from the
chart in Fig. 19-54. Using these corrected emis-
sion rates, the total air quantity requirements
ccan be computed as follows,
TCOVC x 10°
OAR PPM X 60.
where
QAR=final air quantity required (feet?/
minute)
PPM = allowable level of carbon monoxide
(ppm).
‘The final air quantity can be obtained from
the chart in Fig. 19-55.
At this point, it should be determined if the
air quantity desired for maintenance of a
proper level of carbon monoxide in the tunnel
will be sufficient to maintain a level of safe
visibility. Since the smoke emitted from the
diesclengined vehicle will create a visibility
problem in the tunnel, this is the factor which
is used to evaluate visibility (as follows).
TDSC x 0.5885,
AR
y DSA
where
TDSC = total diesel smoke emitted per bore
or tube (Dmg/hour)
DSA=allowable concentration of diesel
smoke (Dmg/m*)
Adjustment of Air Volume
Most tunnel ventilation systems are divided into
ventilation zones to aid in emergeney smoke
purge operations. In many eases, the zones are
arranged based on the location of ventilation
buildings. This is clearly shown on the diagram
of the Holland Tunnel ventilation system in
Fig. 19-56,
One of the requirements established by the
Federal Highway Administration (FHWA) re
garding tunnel ventilation is that, in any single
ventilation zone, a capacity equal to approx:
mately 85% of the total capacity is required
when one fan is out of operation. This can be
achieved by providing a spare or standby fan
or by installing a minimum of four fans in each
tiation zone. With this configuration, and
if the fans are selected properly, the three fans
Fig. 1955. F
3 aiflow rate oh“Tunnel Ventilation
Fig. 19-56. Ventilation diagram of1536 Tunnel Engineering Handbook
IN PERCENT
PRESSURE
CAPACITY OF PARALLEL FAN
IN. PERC
(T OF FOUR FANS CAPACITY
Fig. 19.57. Operation of fous fans in parallel in one ventilation zone
when operating in parallel will provide approxi-
mately 85% of the total four-fan capacity. This
ccan be seen on the fan and system eurves shown
on Fig, 19-57. Using this approach, the cost 0
a standby fan is eliminated
‘The air volume requirements within the tun
nel roadway will continuously vary throughout
the day as the trafic volume varies. In order to
minimize the power of consumption, some form
of flow adjustment must be considered. This
adjustment must be such as to reduce the fan
horsepower along with the fan flow rate. Num-
erous methods of accomplishing this have been
outlined above
The fan airflow should be var
1 preselected level of carbon monoxide within
the tunnel, This variation can be achieved by
varying the number of fans operating in the
multiple fan system, using multiple speed
‘motors, using controllable pitch fans (axial) or
using inlet vane control (centrifugal). Any com
bination of these methods can be used as is
shown in the examples cited in Table 19-13,
where both the effects of multiple fan operation
and multiple speed motors are shown, The use
14 to maintain
of multiple fans and two-speed motors is the
ost suitable method of air volume control
PRESSURE EVALUATIONS.
General
The air pressure losses in the tunnel duct system
must 0 be able to con
pute the fan pressure requirements and the
power requited to drive the fan.
‘The fan selection should be based on fan total
pressure instead of static pressure, since the fan
total pressure is equal to the difference in total
pressure across the fans, whereas the static pres-
sure is not equal to the difference in static pres-
sure across the fan, The fan total pressure (FTP)
has been defined by the Air Moving and Condi
tioning Association (AMCAJ” as the alge
difference between the total pressure at the fan
discharge (TP,) and the total pressure at the fan
inlet (TP,), as shown in Fig. 19
evaluated in o:
FIP=1P;- TP,
‘The fan velocity pressure (FVP) is defined by
Table 19-13. Typical fan operational modes.
‘CARBON
MONOXIDE TWO FANS PER ZONE, FOUR FANS PER ZONE
LEVEL THREE SPEED MOTORS. TWOSPEED MOTORS
1 1 fan, low speed 2 fans, low speed
2 2 fans, low speed 5 fans, low speed
3 2 fans, medium speed 4 fans, low speed
4 2 fans, high speed 2 fans, high speed
3 3 fans, high speed
6 high speed
af
AMCA to be
‘The fan static
ference betw:
fan velocity F
A fan mut
fan discharge
losses (ATP,
exit velocity
Likewise, tt
(aP,) must
in the inlet €
However
the total‘Tunnel Ventiletion 837
fan_Torae Baessure
Fig, 19.58. System
AMCA to be the pressure corresponding to the
air velocity and air density at the fan discharge
FVP= VP,
‘The fan statie pressure (FSP) is equal to the dif-
ference between the fan total pressure and the
fan velocity pressure:
FSP = FTP- FVP,
A fan must have the total pressure at the
fan discharge (TP,) equal to the total pressure
losses (ATP,,) in the discharge duct and the
exit velocity pressure (VPs)
‘TP, = [ATP ys 1+ VPs,
Likewise, the total pressure at the fan inlet
(TP,) must be equal to the total pressure losses
in the inlet duct system and the inlet pressure:
TP, = |ATPo | + 7
However a proper fan selection must deliver
the total pressure requirements. This is the
2
SEAT # SP,-SR,
prossure definitions
fan total pressure (FTP) equal to the sum
of the total pressure losses in the inlet system
(TP), the total pressure losses in the dis-
charge system (ATP,,) and the exit velocity
pressure (VP3).
PIP = ATR | |ATP35|+ VPs
The loss of pressure in an air duct system is
due to the effect of friction and dynamic fac-
tors, These factors manifest themselves in the
many components of a duct system, such as
the main duets, elbows, transformations, duct
entrances and exits, obstructions and equip-
ment, as typified by Fig. 19-59,
‘Straight Ducts
Straight duets used in tunnel ventilation sys
tems can be clasified into two categories: those
Which merely transport air and thus have con-
stant area and constant air velocity, and those
which uniformly distribute (supply) or uni
formly collect (exhaust) ar.1528 Tunnol Enginooring Handbook
FAA INET BELL
OucT
FAN
/OAMPER
\VANED ELAOM
rcuno to square}
“paNgrOPMTION
RADIUS ELBOW
_/ MBN QUCT WITH UNIFORM
AIR DISTRIBUTION
RADIUS ELBOW—
Titititidy
Fig, 1959. Typleal tunnel supply ventilation system.
There have been several methods developed
‘which will predict the pressure losses in a duct
Of constant cross-sectional area and uniform
distribution or collection of air. The two most
significant methods are presented below. The
fist method, presented in 1929, was developed
for the Holland Tunnel design®* and has been in
use for many years. The following relationships
will give the total loses of pressure at any point
in the duct (Fig. 19-60).
al
‘Supply Duct
otal pressure loss at any point in duct
(inches of water)
P, = pressure at bulkhead (inches of water)
y= density of air (pef)
D= density of water (pef)
Vo = velocity of air entering (or exiting) duet
(feet/second)
_g = acceleration of gravity (feet/second/sec-
ond)
4 first mumerical constant related to coe
ficient of friction for concrete (0.0035)
= second numerical constant related to
coefficeint of friction for concrete
(0.01433)
total length of duct (feet)
L-Xx
T
X-=