AIR COMPRESSOR MANUAL MSF-390 OPERATION & MAINTENANCE Rev.03 MSL ed Co., Ltd. South Korea 487-030 wwww.mnsicomp.comGeneral Notice This operation manual contains the operating and maintenance procedures necessary to safely run your MSL Compressor. We strongly recommend that you read this manual thoroughly prior to operation and fotfow all the safely precautions precisely. Damage resulting from any deviation from these instructions is excluded from warranty and liability for this product. Be sure to pay attention to the following points. Fill only tanks with a valid hydrostatic test date Never exceed the working-pressure rating indicated on the tank Do proper maintenance of the filtration system Do regular drainage of the condensate Avoid contaminated air to reach the air intake Do not exceed maximum rpm Onaone Description of Function The MSF-390 is a 3 stage compressor designed to fili scuba tanks with compressed air. Air is supplied through air intake filter. The air then enters the 1st stage with a tiny quantity of oil-vapour and is compressed to 3 bar. From there it passes a cooling pipe to the 2nd stage, where it is compressed to 45 bar. After that the water and oil are removed in a (mechanical-expansional) separator and the air is Cooled in the next cooling-pipe before entering stage 3. There it is compressed to the final pressure of 220 bar and then led to the next filter, where again oil and water are separated through expansion before the air passes through an activated carbon filter. The filter exit-port is connected to a high pressure hose, which ends with a pressure-gauge and a tank-connection (filling—valve assembly). Each stage has its own safety valve, set and sealed by the manufacturer. The final one is adjusted from 220 to 330 bar, depending on specification. Starting the compressor for the first time 1. Place compressor with keeping a distance of at least 50 cm from any walls (Air Temp. max 40 ©) 2. Make sure your location is properly vented due to exhaust gases (Engine type) 3. Check oil level on Engine 4. Check fuel level on Engine 5. Check connections 6. Check oil level on compressor 7. Check if air filter cartridge is in place 8. Make sure all filling valves afe closed 9. Start compressor 10. Run compressor to max. pressure 1. Check if satety valve opens at Max. pressure 12. Check compressor unit for air leaks 13. Check drain valves of water separators 14. Turn off compressor 15. Release pressure by filling valvesWA Q Safety Precautions Please refer to the Safety Precautions and use accosdingly. The precautions specifically mentioned in this reading material are of great importance concerning safety. so please follow as noted. The dangers of misuse are divided into three categories. GER | crcring this notice may result in death and/or fatal injury and can face extreme danger. [AWARNING J : ignoring this notice may result in death and/or fatal injury. ACAUTION |: Ignoring this notice may result in injury and damage to property. | Acaurion | ® Use only tanks that have been inspected, and never pass the pressure limit as noted on the tank. = Do not use contaminated gases. Do not use in an area with heavy dust. = When not in use, keep in an open area. = Filter should be replaced regularly as noted in the instruction manual. (Important: Refer to filter replacement instructions prior to replacement) = Do not inject oil or fuels during use. = To prevent overheating, cool down compressor after 30 minute operating. = User should master instructions and safety precautions in this manual prior to using the equipment. = Installation area needs to be free of chemicals and debris. = Installation surface needs to be free of erosion ® Install in an area with open air flow and minimal exposure to weather conditions. [4 waRNine | = Owner of the equipment should always emphasize precaution to the operator. "= Accidents should be avoided through careful observation of abnormalities such as irregular noise from the equipment = Equipment parts should not be altered or selocated in any form. = Failure to use recommended parts may result in accidents. = Do not remove or alter satety stickers or safety valves. ™ Always examine equipment for missing and irregular parts. ® Notify us in the event of any discovery of defects, after posting a sign alerting the equipment out of order. = Machinery should always be operated in right lighting. Lighting too bright or too dark may lead to accidents in operating the equipment. ‘Always check the status of oil and need for changing of oil ™ Always check the power supply current for the equipment."= Do not touch the equipment during operation. "= Do not use flammable cleaners during maintenance. * Do not climb the equipment. ® Operators should always wear a safety suit, gloves, headwear, and other items for safety. Jewelry should not be worn during operation. = Equipment should be installed on a level and flat surface. © SAFETY EQUIPMENT AND INDICATORS Fl SAFETY EQUIPMENT = Safety Valve = Pressure Switch = Electrical Overload Meter = Pressure Gauge = Safety Fully Net = water drain W SAFETY INDICATORS No INDICATOR 1 Overheat 2 Electrical Shock 3 Warning 4 Ear Protection Required 5 Clear hands from V-belt 6 Refer to manual, oil needed, 7 Operation temperature limit. eat Pet 8 Drain Peco er toe g Horizontal PlacedMSL compressor AIR COMPRESSOR MANUAL O OTHER DANGERS. = Possible oil/gas mixture release in the event of an oil leak. = Possible electrical shock from water and humidity. "= Possible accidents from operating the equipment not in accordance to the instructions. » Possible high decibel noise. = Possible fire hazards in haphazard handling of fuels. "= Possible drive belt friction. ™ Possible erosion near the cooling fan. | ® Possible injury from a missing valve in the course of compression. PM TABLE OF CONTENTS page no, Te Safely prINCIPIES smn : 6 2. The regulation of safety prior to operation 7 3. Technical Data 8 4, Applied model 9 5. Installation 10 6. Operation 10 7. Maintenance 12 8. Troubleshooting 19 9. Preventive Maintenance 20 10. Warranty Policy = a Wi APPENDIX (PART LIST) PART LIS . AIR FLOW DIAGRAM -. ELECTRIC DIAGRAM SeeMSL compressor AIR COMPRESSOR MANUAL | 1. Safety Principles \ 1-1 General Notice = The user must observe safety principles to prevent accident during operation. © The user must pay attention to preventive maintenance table te prevent accident. ™ Read the operation manual of your compressor and its drive engine caretully. 1-2 Safety Principles = This machine is designed and constructed for only breathing air compressor so, user has not to use for other purposes. * Allow only qualified personnel to operate the compressor = Take care that the intake air is pure and free of toxic gases and exhaust fumes. = Machine operation can be stopped by pressing Emergency Stop Switch in dangerous situations. = Do not place any objects on compressor while in operation = Make sure no person or object can accidentally touch any moving parts while running. = All work on compressor must be carried out while compressor is plugged off and depressutized. = Check regularly for Jeaks by brushing all fittings and couplings with a soap solution. = Never weld high pressure tubing. * Filling-hoses must be in perfect condition: special attention should be paid to he connecting fittings = Units installed with electric motor must be disconnected the power-cable prior to any work. = Make sure no person is within one meter of the drain~hoses before draining the condensate = Do not touch the exhaust while the engine is running and within ten minutes after shutting down. = The main power supply must always disconnected after operation = The power transmission belt guards should not be opened except checking main power supply. = The operator should wear ear protection if exposed to the noise of the running compressor for the extended periods of time.C Gay SL compressor AIR COMPRESSOR MANUAL | 2. The regulation of safety prior to operation 1 Installation of product should be in shade area, well-ventilated and clean area. 2 Use proper power to operate the product based on Manufacturer's advisory voltage and electric current. 2-3 Use standard lubrication oi] recommended by the manufacturer and change oil periodically. 4 Do not let strange material taken in the air intake port. ‘5 Manual drain type product should be drained periodically by opening the drain valve of condensate. * Auto drain type product designed to drain condensate automatically based on periodical setting. 2-6 Do not adjust pressure regulator, safety valve and other parts set without manufacturer's confirmation. 7 Use air purification filter recommended by manufacturer. 8 Use air intake filter recommended by manufacturer.MSL compressor AIR COMPRESSOR MANUAL 3. Technical Data MODEL NO. MSF-390 PISTON DISPLACEMENT (é/min.) 150 DELIVERY RATE (¢/min.) 90 OPERATING PRESSURE (Ke/or) 300 SAFETY VALVE SETTING PRESSURE (k¢/o7) { 330 PRESSURE SWITCH SETTING PRESSURE (ke/ar) | 300 SIZE (mm) | L800 x W380 x H500 WEIGHT (Ke) i 65 COMPRESSOR SPECIFICATION NUMBER OF STAGES NUMBER OF CYLINDERS CYLINDER BORE 1 STAGE (mm) 65 CYLINDER BORE 2 STAGE (mm) 2 CYLINDER BORE 3 STAGE (mm) 1 7 PISTON STROKE i 26 © 220y SINGLE PHASE © 1726 SPEED (rpm) THREE PHASES 1740 INTERMEDIATE PRESSURE 1 STAGE (ke/o®!) 7 INTERMEDIATE PRESSURE 2 STAGE (ke/ca") | 40 COMPRESSOR BLOCK OIL CAPACITY (2) { 0.8 AMBIENT TEMPERATJRE (7) I 5 ~ 45 PERMISSIBLE INCLINATION OF COMPRESSOR (7G) i 5 BELT SIZE (inch) “A-45 PULLEY SIZE (inch/mrr) 7 - - TIT SINGLE | THREE MOTOR SPECIFICATION [isso eae OPERATING VOLTAGE (V) 220 220 POWER (HP(KW)) 32.2) 912.2) 312.2) PULLEY SIZE (inch/mm) 3.5/89 | 35/89 3.5/8 SPEED (1pm) - —_ 3450 8480 3480 HERTZ (hz) homie Ey 0 CURRENT(A) _ - 17 82 45-47 % Free air delivery rate of bottle filling 0 to 300k¢/of has +5% error.MSL compressor AIR COMPRESSOR MANUAL | 4. Applied Mode wi (Fig_01) MODEL : MSF-390 SAFETY PULLEY NET OIL IN-LET CHECK VALVE OIL OUT-LET 1STAGE SAFETY VALVE SEPARATOR sl FILTER “Ei Hose £15 DISCHARGE FILTER HOUSING: 16; RUBBER “MOTOR” “_— Pir) TROLLEY WHEEL AGE SAFETY VALVE ANK CONNECTOR ORAIN VALVE(MANUAL) : io) ol Gauge LVE(MANUA\ & VALVE(STOP VALVE) ELECTRIC CONTROL BOXMSL compressor AIR COMPRESSOR MANUAL | 5. Installation General Notice The compressor should be connected to an 16 Ampere plug. Note: Check direction of rotation immediately after the first start. If the direction of rotation is wrong, the pistons may adhere to the piston sleeve due to the lack of lubrication! Furthermore, the unit would not be cooled properly. When facing the front of he compressor (water separator side), the direction of rotation should be clockwise (check arrows on compressor block and cover). Don't place compressor closer than 0.5 m to any walls and ensure good ventilation. 5-1 Installation area must * be well-ventilated. = keep out of the sun, snow and rain. = have little effect on the weather. = be flat ground. 5-2 Requirements for environmental condition = No erosion = No the inflammables. = No explosive gas. = Clean area. = No an interference around the Compressor. ™ Stay away at least 500mm from walls for the COOLING & MAINTENANCE of Compressor. = Install the SUCTION FILTER outside(if possible). ™ Install the engine ventilation opening and suction filter to be the maximum distance. 6. Operation 6-1 The user position of the Compressor ™ Be located near the STOP SWITCH of Compressor 6-2 The check condition of a trial run = Check the electric current complied with the electrical specifications of motor. = Check the hindrance around rotating area, = Check the oil capacity. "= Check the filter location if it is keep out of the sun, snow and rain or not. = Check the tightness of bolt and the leakage of air = Check the tension of BELT. = Be well acquainted with preventive maintenance check list.AIR COMPRESSOR MANUAL 6-3 Operating Procedures Before filling operation is executed, check if: ® Tanks are suitable for final pressure. = Hydro static test is done. = The automatic switch-off, or safety valves must be checked [A. WARNING | Do not fill the pressure bottle from 200 bar to 300 bar. Please drain all remain pressure in the machine down to 0 bar. Filling process . Close filling valve. Close drain valves of water separators. Start compressor by pressing switch. }. Check direction of rotation. Run compressor to max. pressure and check final safety valve. Connect tank to compressor. Filing valve and tank are still closed. Slowly open filling valve. Carefully open tank valve. Fill tank to desired pressure. 10. First close tank valve. 11. Close filling valve. 12. Release pressure between tank and filling valve by rotating the vent screw. A hissing sound can be heard. 13. Disconnect tank from compressor. 14. Turn off compressor by switch. = CONNECTING BOTTLE FOR 200Kg/ar METHOD FOR 300Kg/crr oenamaenn CONNECT DISCHARGE VALVE AND AIR, TANK OPEN THE DISCHARGE VALVE (cow) LOCK THE VENTING VALVE (CW) X€CAUTION DO NOT FASTEN TIGHTLYMSL compressor 7. Maintenance AIR COMPRESSOR MANUAL ] 7-1 Checking Oi! Level ™ Check the Oil status before starting a machine. = Pour the Oil when it is needed after checking oll status Fig 2 OIL LEVEL GAUGE | LUBRICATION OIL CHANGE WSL BREATHING AiR COMPRESSOR OIL OIL TYPE 7-2 Air Intake Filter = install the extension hoses from suction filter on the clean air, if needed. " Air inlet filter only for dust reducing of ai = Filter element should be exchanged periodically or when needed. = Exchange the ELEMENT when it is impossible to use. = Using the soiled filter is not good for performance, Power consumption and durability. 7-3 Cylinder heads and vaives Inlet and outlst valves of the 1st stage are located un on ovr 3 OIL CHANGE | Fig.4 SUCTION FILTER der the Ist stage valve cover. The inlet valve opens of the down-stroke, the outlet one on the up-stroke, To reach the 2nd and 3rd stage valves, it is necessary to remove the cylinder heads first. Then the valves can be pulled out of their seat and held in a bench: for further dismantling. The valves should be replaced after normal wear and tear. 7-4 Drain Valve -vice with the alloy valve holder 1000 working hours due to ™ Drain the condensates by opening the drain valve when filling job is finished ™ Auto drain valve is automatically opened when the compressor is stopped. ™ Auto drain valve won't work, on condition of having a some trouble in the SOLENOID VALVE. "= Be required spacial attention in winter. ~ Be careful of damaging the COMPRESSOR BODY and ~ Usé the hot stove to melt the frozen DRAIN VALVE. LINE by the frozen air line. ~ Always operate the ELECTRIC HEATER(Option) in wintertime, if needed.MSL compressor AIK COMPRESSOR MANUAL 7-5 Pressure Gauge ™ AIR PRESSURE GAUGE displays the pressure of air serviced and OIL’ PRESSURE GAUGE displays LUBRICATION OIL. pressure of compressor block. = PRESSURE GAUGE is required of special attention for a shock, not to be broken. = Immediately exchange on condition of being damaged. ™ Exchange PRESSURE GAUGE according to manufacture's recommendation. 7-6 Safety Valve Every pressure-stage is equipped with its own safety valve. They protect the unit from over-pressure or load. The valve are adjusted to: ist Stage kg/cm] 2nd Stage 60_kg/cm*| If a safety valve blows, it indicates problem with either inlet or outlet valve of the next stage. Note: A faulty safety valve should be replaced immediately! Safety valve protects the machine for the higher pressure than set pressure Operator should check safety valve condition and operation carefully. The damaged safety valve should needs proper and prompt care, if needed, should be immediately exchanged with manufactuser authorization ™ Do not change safety valve without manufacture authorization. = Do not modify or adjust Safety valve without manufacturer's authorization. Only skilled engineer can regulate safety valve's setting pressure with manufacture's instruction and confirmation, (Caution : Never exceed over 110% of rated pressure)MSL compressor SAFETY VALVE TYPE-I ® Pressure setting to INCREASE. Tum the @ PRESSURE ADJUST SCREW to "CW! after loosening the@ LOCK NUT. Turn the @ LOCK NUT to *CW',after setting | the pressure ,watching the Pressure gauge. = Pressure setting to DECREASE. Tum the @ PRESSURE ADJUST SCREW to"CCW* after loosening the @ LOCK NUT. Turn the @ LOCK NUT to*CW* after setting the pressure ,watching the pressure gauge. | SAFETY VALVE TYPE-II | Pressure Adjustment 1.The valve user shall a specific cracking pressure of the valve supplied. To in crease the cracking pressure of the valve, turn the adjusting cap "CW" to compress the spring. To reduce the pressure, turn counterclockwise 2. Start the compressor with the spring relaxed (eight threads showing with the Locking Nut at bottom), with the discharging port open, check the gauge pressure as you turn the adjusting cap "CW" to increase the pressure to the desired operating range. 3. Set the Lockirg Nut and the wire to maintain the set cracking pressure. Do not modify Set pressure without Manufacturer Written Authorization. Fig.5-1 Safety type-i!_|MSL compressor ‘AIR COMPRESSOR MANUAL 7-T Other safety Device = PRESSURE SWITCH Function: Stop running of compressor in case of over pressured situation. i PRESSURE UP : CW (CLOCKWISE) Wi PRESSURE DOWN : CCW {COUNTER CLOCKWISE) | , Fig_6 PRESSURE S/W = Pressure non-return Valve is integrated with 4th final oil/water separator. ‘A pressure maintaining/non-retum valve is fitted between water separator / filter housing and filling valves. it is adjusted to provide a pressure of at least 120 bar to the filling hose, optimizing the effectiveness of the filter to ensure the best possible air quality. }-2 Pressure Maintaining Valve / Non-Return Valve 7-8 AIR PURIFICATION FILTER ® It plays a role for removing the dust, moisture and smell of compressed air and is applied for cartridge tyne to change easily. You should replace the air filter every 50 hours to get a good quality compressed breathing air. If you use the compressor in hot and humid ws area or season, change it every 30 operating hours. = Change filter ~Tum the filter housing cap to *CCW" with supplied filter opener and resolve it. ~Take the old filter cartridge out of the housing and insert new cartridge after cleaning inside of the purification housing with clean and dry rag. ASCAUTION | Please Use Only MSL Air Purification Cartridge. MSL compressor is not responsible for any injury or defects of personnel and product by using unauthorized air purification filters. i = Close the housing cap by carefully turning to “CW* without damaging the o-ring. = You can easily exchange with supplied volt or attached i-volt on the motor in case of changing filter element.FIG.7 Changing Filter | 7-9 V-belt tension ™ Replace the old belts with the new V-belts after the first 25 operating hours. = The best tension for a belt drive is the lowest possible, where the belt under full load does not slip. "= A rough value for this is when the belt deflects 10 mm when pressed with thumb pressure between the two pulleys. j9_08. BELT TENSIONMSL compressor AIR COMPRESSOR MANUAL 7-10 Torque sequence "= Tighten valve head and cylinder bolts/nuts equally in the sequence shown in figuration. ..09. TORQUE SEQUENCE 3 4 6 3 a 5 2 4 7-11 Tightening torque values ™ Unless otherwise specified in text, the following torque values apply. ™ All valve head screws require torque wrench tightening. ™ The indicated torque values are valid for bolts in greased condition. = Replace self-retaining nuts on reassembly. Fis BOLT TYPE BOLT SIZE MAX. TORQUE | HEXGON BOLT Me 1onm | HEXGON BOLT MB 25 Nm HEXGON BOLT M10 45 Nm HEXGON BOLT M12 75 Nm HEXGON BOLT M14 120 Nm HEXGON BOLT M16 200 Nm 7-13 Check Points after operation = Open the drain valve after running to drain condensate ™ Before changing compressor oil, make sure heating the compressor block by running more than 5 min.MSL compressor AIR COMPRESSOR MANUAL 7-14 Conservation of compressor If the compressor will not be used for a long period of time the following steps should be carried out: 1. Run the compressor for about 10 min. 2. Open filling valves and let the compressor tun for another five minutes. 3. Turn the compressor off. 4. Release all remaining pressure and condensate. 5. Close filling valves. 6. Compressor should be stored at the dry and dust free area. 7. Check the compressor periodically with maintenance table for prevent from decreasing of life time and bad performance. Before restarting the compressor, the following steps should be carried out: 1. Change compressor oil. (If the compressor was out of use for more than 12 months.) 2. Check air intake filter. 3. Replace Air purification filter. 4, Check the oil level. 5. Check condition of filling hoses. 6. Start compressor. 7. Run compressor with opening the filling valves for 5 min 8. Close filling valves. 9. Drive compressor close to 200 bar and control connections for air leaks. 10. Release pressure and drain water separators. The compressor is now ready for use.8. Troubleshooting MSL compressor AIR COMPRESSOR MANUAL Problem (Cause ‘Action No Block Pulley Rotation L.Oylinger and Piston Falture 2ingulliclent Power * Service to manufacturer + Check tne operating power Compressor cunning Yoo HOT Tinsufficient supply of fresh cooling ai Diintake” or ‘outlet ‘valves. ot. closing Properly ‘.3rong direction of rotation intake fiter contaminated Fill up time is too long ‘Abnormal noise No rotation of MOTOR Overheated motor 1 fallure of suction valve 21Air line leakage SiFaiure of nipple intake filter Contaminated 5.Failure of unloaa valve worn down 2Shonage of oll Obstructed intake fier {A stoppage of electric current 2A break in a wire B.Fallure of motor starter 482d connecting 1.Overloag 2'Fluctuation of Supping Voltage ‘and Freauency 8.0ver voltage and voltage dis ‘Bad cooling Gheck location max. ambient Temp. +450. * Gheck and clean valves, replace as necessary + See airow on compressor and Temody accordingly + Clean or replace intake titer ~ Change valve, * Change the line with air leakage * Gnock the nippe * Clean and change of intake fiter * Applied lubrication oil efter removerent of unload nipple + Change parts * Supply oll + Cheek intake fiter * heck the Incoming wire connection * Check wire disconnection + Check the contact point + Fasten the terminal screw + Cheek switch * Check the rated current + Check the voltage and frequency * Glean tha cooling area Reverse rotation of motor | Main power supply connection error Gan not start Engine incase of using engine Thstead of moto!) | Discharged battery 2'Bad contact of electric equipment 3¥Fallure of stant motor 4'Bad ‘connection Sirallure of generator ‘+ Check the phase sequence + Fasten terminal screw fully = Check switeh function * Check power cable * Change ‘generator * Refer to the engine manual 1 Unexpected orotective lunctionttum=oft) Failure of safety valve Electrical error of NFB 2Maltunctining of Pressure switch | .Maltunctioning of sol-valve Failure of ‘Auto stain valve 2.Malfunctioning of automatic drain valve Air Line Contaminated by Obstruct * Check short-circuit * Overloadt ating and setting of overcorract protective devices) + Check power wire + Chock air ine + Check selectes Pressure + Change PRESSURE SWITCH * Change SOLENOID VALVE * Check the airline and piping and clean * Check the ine in the wintertime against rupture by freezing + Check the wining + Check and Clean up exterior and interior * In'the wintorime, obstructed air Ine by freezing yet by Hot alr oun) + Check air tine * Qlean up Obstruct + Change safety valve AIR. condensation time too long T- Check the alr fine leakage (Wenly the air line Teakage under main power olf after rise up alr line pressure at 150 ke/or) 2, Check the air leak about drain during operating} ‘condition Ie there change SOLENOID} Ivauve '3. Check the third and fourth step head and pipe} INiepCe Is alr leakage,OR @eust COMPR) 9. Preventive Maintenance AIR COMPRESSOR MANUAL ACTION [Oth PERIOD TIME DAY |weex MONT QUAR] HALF 2 “TER -YeaR YEAR year Clean and assembling condition’ (each part of compressor) Check CRANK CASE OIL Check DRAIN VALVE e e Check AIR leakage e e Check PRESSURE GAUGE Check PRESSURE Switch Clean SUCTION FILTER Check SAFETY VALVE Check BELT tension Change SUCTION FILTER Check SUCTION & DISCHARGE VALVE Check/Change OIL FILTER ELEMENT Change CRANK CASE OIL 50 Change DISCHARGE FILTER ELEMENT | 30 Check SEPARATOR, Clean SEPARATOR Check piston ringAIR COMPRESSOR MANUAL Important : For warranty claims this Warranty Registration form must be presented. MSL Compressors are warranted against defects in workship and materials for a period of one calender year after dispatching from our factory, assuming that the compressor is run with MSL compressor oil — subject to and in accordance with the terms and conditions set forth below: This warranty does not cover damage to the product resulting from improper usage, improper maintenance, neglect of care, alteration of unauthorized repair. The warranty will auitomatically become void if proper preventive maintenance procedures have not been followed as outlined in the operations manual for this product. If a claim under this warranty appears to be necessary, retuin the product, freight repaid, to us. Include your name, address and warranty registration. The claim will be honored and the product repaired at no charge and retumed in what we determine a reasonable amount of time, provided all necessary parts are in stock. All repairs not covered under the terms of this warranty will be made at the owners expense. This warranty is non-transferable from the original owner. ‘The warranty will be extended for the time the product has been in warranty repair. This warranty and operations manual should be kept with the compressor at all times. * Warranty for repair parts is 6 months, however. Warranty for consumable parts of periodic exchange is 6 months. | Costs will be covered by Case Period 8 ° Gel. transportation, repair, parts, documentation) Regular Maintenance ‘A ‘in advanc (Oil, Filter, Valve et Ni Owner (EXW, ‘T/T in advance) cea ees ‘Manufacture's Fault | MSL Within warranty -————— 5 mer's Fault wner Break-down Owner's Fault : Warranty | expired: Owner Requirer is responsible for costs incl. accomodations and WA all transportation(flight and domestic fares). MSL is responsible for labor and food expense. Requiring to send MSL Compressor TechnicianMSL compressor AIR COMPRESSOR MANUAL Warranty Registration This warranty only covers compressors which have been purchased from an authorized MSL Compressors dealer or our sales dept, directly, set up as a complete unit with frame and engine or electric motor. | Compressor Type: Serial Number : | Engine / Motor No. = Compressor Options = Date of Purchase == Name of MSIL Dealer ? Dealer Address . Name of Buyer zl , Signature of MSL Compressors Signature BuyerGent COMPRESSOR AIR COMPRESSOR MANUAL PART LIST MODEL : MSF-390 MSL CoMrneeoon Co., Ltd. I-do. South Korea 487-030 www rsicomp,comMSL compressor AIR COMPRESSOR MANUAL B. HEAD ASS'YMSL compressox AIR COMPRESSOR MANUAL 8B. HEAD ASS'Y KEY No.| PART No. DESCRIPTION (Q'ty) NOTE oh asontawot | AN ON ce sme omen _ Bsooweco1 ena? RING oa S0nA | CANE SAT | somaioe Ray an ooo) x Th Baoan | GASKET 08. B 300N-A-005 BEARING COVER 09. / B-300N-A-006 i OIL SEAL wo) ose BEARING 11. | B-300N-A-007 PULLEY 12. | B-300N-B-001 | WASHER: 13. ' B-300N-B.002 BOLT 14, | 300N-A.008 1 STAGE. CONNECTION ROD 15. | B300N-A.009 | 1 STAGE PISTON 16. BS00N-A.010_— 1: STAGE PISTON PIN 17, B300N-F-002__| SNAP RING 18. B300N-H.001__| 1 STAGE. PISTON RING SET 19, B-300N-G-002, GASKET 20. "BS00N-AO11 1 STAGE CYLINDER 21. BSOON-B.005 | SPRING WASHER 22. 8-300 B-004 { BOLT 23. | B300N-G-003 GASKET 24, BSOON-A-OI2 1 STAGE SUCTION & DISCHARGE. VALVE i 25. B-300N-B-005 BOLT - 26. B-300N-G-004 | 1 STAGE CYLINDER HEAD 26-1. | B-300N-G-004-1 i BOLT 27. | B300N-A-041 | BOLT 28. GASKET 29. B300N-A-043. CAP NUT.B. HEAD Ass'y MSL compri SOR AIR COMPRESSOR MANUAL KEY No.| PART No. DESCRIPTION (Qty) NOTE 30, B300N-A014 | 2 STAGE, CONNECTION ROD 201. B300N-A-0141 5 STAGE CONNECTION ROD 31. BSOON-A015__2,3 STAGE PISTON PIN | 32. BSOUN-AOI6 | 2 STAGE. PISTON ; 321 BS0ON-A-OIG1 | 2 STAGE PISTON RING 33. | B300N-G.005 GASKET | 34. | B3OON-A.O17.__-2 STAGE. CYLINDER 35. B30ON-G-003.- GASKET 36. | B300N-H.004 2 STAGE S,D VALVE | 37, BOON-A-OI8__2 STAGE CYLINDER HEAD 38 | B300N-B.006 | BOLT — 39. B300N-A.O19 3 STAGE PISTON 40. B300N.G-006 GASKET 41, BAQON-A.000 3 STAGE, CYLINDER [ 42, | B300N-H05 | 3 STAGE S,D VALVE 4. BS00N-Ag21___3 STAGE CYLINDER HEAD | 44 B300N-B-007 SPRING WASHER | 45. B300N-B.008 | BOLT 46. BS0ON-A035 3 STAGE SPARE PISTON 47. BSOON-A.036 2 STAGE SLEEVE 48. BAO0N-A037 3 STAGE SLEEVE - 49. | HK3516 | BEARING i “50, | HKI616B BEARING i 51. B300N-A.038 2 STAGE, VALVE BODY | 52 B300N-A.039 | 3 STAGE VALVE BODY 53. | B300N-A.040 | SLEEVE HEAD GUARDMSL compressor AIR COMPRESSOR MANUAL Cc. FILTER SETS | BILTER CAP HANDLE KEY No.| PART No. DESCRIPTION (arty) NOTE 01. | B-300-A-028 BODY 02 B300.A.029_ FILTER DOWN CAP 03. BS00-F.005 O-RING 04, | B300-A030 | FILTER ELEMENT 03, BS00-HOIS | FILTER ELEMENT SET I 06. BSO0-H.OI6 ‘FILTER DOWN CAP SET 07, | B-300-F-006 O-RING i 0%, B300-B.017 | ALLEN SCREW 09. | B300-B.018 WASHER 10 300B019 SPRING WASHER | | 11. B300-A031 DRAIN VALVE 12, | B-300-B.020 ALLEN SCREW - 13. B300-B.013, ice MSL compressor AIR COMPRESSOR MANUAL D. AIR COOLING SYSTEMMSL compressor D. AIR COOLING SYSTEM AIR COMPRESSOR MANUAL KEY No.| PART No. DESCRIPTION ] (ty) | NOTE 01. | B-300-H1.006 1 STAGE INTER COOLER SET 62, | B300-1.007 2 STAGE INTER COOLER SET 1 B.300-1-013 CONNECTOR PIPE 03. BS00F.908 AFTER COOLER SET 0%. BS00H.0@ | ELBOW 7 05. BA00KL0I0 | ELBOW o1. BawOHOI2 | SAFETY VALVE “08 33008009 ELBOW 0, B300B010 RUN TEE (EMALE TO MAF TO FEMAIL) 19, BA00-B.01 PRESSURE SWITCH |@vsi COMPRESSOR AIR COMPRESSOR MANUAL E. SEPARATOR SETMSL compressor AIR COMPRESSOR MANUAL. E. SEPARATOR SET KEY No.| PART No. DESCRIPTION (Q'ty) NOTE 02. 390-B-B-002 CAP NUT " 1 @ [sonEon Joana 1 008 | DOWN caP I 06. CAP | 1 08. i BOLT 1 1 | 09. | PLATE, H 1 t 10. | FILTER | 1 i 11, | 390-B-E-011 BOLT ia 12, 390- Ww F 012 WING BOLT 1AIR COMPRESSOR MANUAL S z g g a = $ 8 ml a a BASEGey SL compressor F. BASE AIR COMPRESSOR MANUAL KEY No.| PART No. 01, | BS00N-FOO1 | BOLT 02. | B300N-F.002__| SPRING WASHER 08. BSO0N-F-008 | SPRING WASHER “os. BS0ON-Fo0 WASHER 10, BSN-FOIN WHEEL. AL ‘B-300N-F-011 T VIBRATION PROOF 12. 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