040 - 8555 9001 010

Westfalia Separator
Mineraloil Systems GmbH
Mechanical Separation
Division
Instruction Manual
No.:
8555-9001-010
Edition:
1107
Designation:
Control system for separators with self-cleaning bowl
Model:
D10
Westfalia Separator
TRANSLATION OF THE ORIGINAL INSTRUCTION MANUAL

Subject to modification!
The authors are always grateful for comments and suggestions for improving
the documentation. They can be sent to
Westfalia Separator Mineraloil Systems GmbH
Werner-Habig-Str. 1
D-59302 Oelde
Westfalia Separator
8555-9001-010/1107
Westfalia Separator
Westfalia Separator
Mechanical Separation
Division
Type
Type
............................................................................................
Prf-Nr.
Control No.
............................................................................................
Bemessungsspannung
Nominal voltage
......... V, 3/AC
................. Hz
Steuerspannung
Control voltage
.............. V AC
................. Hz
Volllaststrom
Full-load current
................... A
Bemessungsstrom
(grter Motor/Verbraucher)
Nominal current
(largest motor/consumer)
................... A
Kurzschlussausschaltvermgen Icn
Short-circuit breaking capacity
................. kA
Schaltplan-Nr.
Wiring diagram No.
.........................................................................
Programm-Nr.
Program No.
.........................................................................
Part-No.
Part No.
.........................................................................
............... V DC
A company of GEA Group

Installations- und Schutzmanahmen sind nach den Bestimmungen des VDE bzw.
des zustndigen EVU auszufhren.
Installation and protective measures are to be taken in accordance with national and
local electric rules and regulations.
This page must be filled in by the user.

Please enter the data from the nameplate.
8555-9001-010/1107
Westfalia Separator
For your safety

Strictly adhere to instructions marked with this symbol.
This avoids damage to the separator, the control system and other
equipment.
Take special care when carrying out operations marked with this
symbol otherwise danger to life!
Note: This symbol is not a safety precaution but rather a reference to infor-
mation which help to better understand the separator, the control system or plant components and the processes.
Observe the accident prevention regulations!

The local safety and accident prevention regulations apply unconditionally to the operation of the separator. The plant operator must ensure compliance with these regulations.
When operating electrical apparatus, certain parts carry dangerous voltage.
Before working in electrical components, take adequate preventive
measures according to the national provisions (in Germany in accordance with the rules and regulations of the VDE (Verein Deutscher
Elektrotechnik / Association of German Electrical Engineering) or of
the local electric power company.
Non-compliance with the protective measures can result in serious
damage to persons or property.
Any work on electrical components may only be carried out by an authorized electrician.
Only qualified or authorized specialized staff may operate, maintain and repair the separator and the control system.
Corresponding training courses take place in the manufacturers plant
or are held on site by the manufacturer.
Follow the instructions in the manual.
The instructions in the separator and control system and manuals
must be followed.
Problem-free and safe operation is conditional on correct transport,
storage, installation and assembly as well as careful operation and
maintenance.
Repair and maintenance work that goes beyond the scope described
in these manuals may not be carried out.
8555-9001-010/1107
Westfalia Separator
Operate the separator only in accordance with agreed process

and operating parameters
Maintain the separator
as specified in the separator manual.
Carry out safety checks on the separator,
as described in the chapter "Safety precautions" in the separator manual.
Liability for the function of the machine passes to the owner.
Liability for the function of the machine passes unconditionally to the
owner or operator irrespective of existing warranty periods in so far as
the machine is improperly maintained or serviced by persons other
than Westfalia Separator service personnel or if the machine is not
applied in accordance with the intended use.
Westfalia Separator shall not be liable for damage which occurs as a
result of non-observance of the above. Warranty and liability conditions in the Conditions of Sale and Delivery of Westfalia Separator are
not extended by the above.
8555-9001-010/1107
Westfalia Separator
8555-9001-010/1107
Westfalia Separator
Safety precautions
1.1
1.2
1.3
1.4
1.4.1
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.6
1.6.1
1.6.2
1.6.3
1.7
1.8
1.8.1
1.9
8555-9001-010/1107
25
Function ................................................................................................. 26
Performance features ............................................................................ 27
Areas of application ............................................................................... 27
Functional layout diagram...................................................................... 28
Technical data ....................................................................................... 29
Control Unit D10 .................................................................................... 29
Control cabinet ....................................................................................... 31
Digital inputs and outputs ...................................................................... 32
Analog inputs and outputs (4 20 mA) ................................................. 33
Special versions..................................................................................... 33
Configuration ......................................................................................... 34
Front view .............................................................................................. 34
Interior view ........................................................................................... 35
Operation
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.2
3.3
3.4
3.5
3.6
3.6.1
3.6.2
Preface................................................................................................... 10
Correct usage ........................................................................................ 11
Non-compliance with the intended use.................................................. 12
Safety markings ..................................................................................... 13
Safety markings and their meaning ....................................................... 14
Operations on the control system .......................................................... 16
Demands on the operating and maintenance personnel ....................... 16
Spare part requirements ........................................................................ 17
Electrical installation .............................................................................. 17
Operation ............................................................................................... 18
Shut-down and Emergency-Off ........................................................... 19
Maintenance and repair ......................................................................... 20
Explosion protection .............................................................................. 21
Classification of the centrifuge / plant .................................................... 21
Obligations of the operator .................................................................... 22
Standards and guidelines ...................................................................... 22
Care instructions .................................................................................... 24
Storage .................................................................................................. 24
After delivery .......................................................................................... 24
Disposal ................................................................................................. 24
Description
2.1
2.2
2.3
2.4
2.5
2.5.1
2.5.2
2.6
2.7
2.7.1
2.8
2.8.1
2.8.2
37
Getting acquainted with the operating elements ................................... 38

Function keys ......................................................................................... 39
System keys .......................................................................................... 41
Softkeys F1 F4.................................................................................... 41
Parameter entries .................................................................................. 42
Switching-on the control unit.................................................................. 43
Password protection .............................................................................. 44
Program sequence diagram .................................................................. 45
Process data overview (Home) ............................................................. 46
User settings .......................................................................................... 50
Calling up user settings ......................................................................... 50
User timings ........................................................................................... 52
Westfalia Separator
3.6.3
3.6.4
3.6.5
3.6.6
3.6.7
3.6.8
3.6.9
3.6.10
3.6.11
3.6.12
3.6.13
3.6.14
3.6.15
3.6.16
3.6.17
3.6.18
3.6.19
3.6.20
3.7
3.8
3.8.1
3.8.2
Maintenance and servicing

4.1
4.1.1
4.1.2
4.2
Timer lists 1 and 2 ................................................................................. 54

Counters ................................................................................................ 55
Analog inputs (AI) .................................................................................. 59
Analog outputs (AO) .............................................................................. 63
Input list.................................................................................................. 64
Output list ............................................................................................... 64
PID controller ......................................................................................... 65
Time recording ....................................................................................... 68
Alarm counters ....................................................................................... 70
Alarm memory ....................................................................................... 72
Maintenance .......................................................................................... 73
Volume (option) ..................................................................................... 74
Service information ................................................................................ 77
Date and time ........................................................................................ 78
Separator settings.................................................................................. 79
Contrast ................................................................................................. 84
Language ............................................................................................... 84
Speed monitoring (option) ..................................................................... 86
Changing the Micro Memory Card (MMC)............................................. 88
Memory reset ......................................................................................... 89
Setting the jumper.................................................................................. 89
CPU reset .............................................................................................. 90
Accident prevention ............................................................................... 92

Removing faults ..................................................................................... 93
Installation and connection

5.1
5.2
5.3
91
95
Installation of the control system ........................................................... 96

Connecting the control system .............................................................. 97
Centralised control via potential-free contacts....................................... 98
8555-9001-010/1107
Westfalia Separator
Safety precautions
1.1
1.2
1.3
1.4
1.4.1
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.6
1.6.1
1.6.2
1.6.3
1.7
1.8
1.8.1
1.9
8555-9001-010/1107
Preface................................................................................................... 10
Correct usage ........................................................................................ 11
Non-compliance with the intended use.................................................. 12
Safety markings ..................................................................................... 13
Safety markings and their meaning ....................................................... 14
Operations on the control system .......................................................... 16
Electrical installation .............................................................................. 17
Operation ............................................................................................... 18
Shut-down and Emergency-Off ........................................................... 19
Maintenance and repair ......................................................................... 20
Explosion protection .............................................................................. 21
Classification of the centrifuge / plant .................................................... 21
Obligations of the operator .................................................................... 22
Standards and guidelines ...................................................................... 22
Care instructions .................................................................................... 24
Storage .................................................................................................. 24
After delivery .......................................................................................... 24
Disposal ................................................................................................. 24
Westfalia Separator
10
1.1
Preface
Equipment documentation
Every person who is assigned the
task of installing, operating, maintaining and repairing the control system must have read and understood
the documentation.
The documentation must be complete, kept near to the installation
and be readily accessible to the operators. It must be available to the
operators at all times!
Fig. 1
(1)
(2)
(3)
Nameplate (inside the control cabinet)

For possible further inquiries please
state:
type (1)
control no. (2)
To ensure fast and correct processing, please state when ordering
spare parts:
type (1)
control no. (2)
circuit-diagram no. (3)
Fig. 2
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Westfalia Separator
1.2
11
Correct usage
The control system
is used to ensure automatic ejection and process monitoring of mineral oil
separators of the OSD and OSE series.
is rated in accordance with the method of application of the separator agreed
with Westfalia Separator. Refer to the data sheet and contractual agreements.
The electronic control system triggers total ejections of the bowl at adjustable intervals with or without displacement of the liquid from the bowl.
The following ejections can be selected for the separators stated:
Partial ejections
Partial ejection of the bowl means partial emptying of the solids space of
the bowl. The product feed is shut off during partial ejection.
Total ejections
In the case of a total ejection, virtually the complete bowl content is emptied
and collected in the solids vessel after closing the product valve and drawing off the residual liquid.
Never initiate a total ejection when the separator is vibrating strongly
(bowl unbalance)!
Pre-selectable partial ejections followed by a total ejection
For perfect clarifying efficiency and low ejection losses on the separator, the
time-dependent program cycle requires the solids content in the feed material
not to vary too much.
The separators with the UNITROL system have two inbuilt monitoring functions:
WMS (Water content Monitoring System)
SMS (Sludge Space Monitoring System)
Separators of the D / E generation can be upgraded for one-stage WMS/SMS
operation.
For details concerning specific functions refer to the corresponding chapters of
this manual.
Intended use involves

adhering to these safety instructions and to the instruction manuals for the
control system and for the separator
paying attention to safety markings in/on the control cabinet
adhering to the data on the nameplate, e.g. the rated voltage
The contractually agreed conditions agreed with Westfalia Separator on the intended use of the control system must be passed on to the operating personnel
by the plant operator.
Any operating mode deviating from this is not intended use and can result
in severe damage to property and persons!
8555-9001-010/1107
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12
1.3
Non-compliance with the intended use

Any use that deviates from the intended use is considered to be noncompliant.
The control system may not be operated by:

Persons who have not read and understood these basic safety precautions.
Persons who have not read and understood the instruction manuals of the
control system and of the separator.
Persons who have not been briefed on proper and correct operation.
Persons who have not been adequately trained.
Persons who have not reached the minimum age of 18 years.
The separator may not be operated:

while maintenance and repair work is being done on the separator plant
in case of insufficient air or water supply
in case of impermissibly low supply voltage
by persons who are not adequately trained.
when the control system is operated with spare parts which do not come from
Westfalia Separator.
Non-compliance with the intended use
can cause severe damage to the control system, the separator and other
plant components!
can endanger the operator and other persons!
8555-9001-010/1107
Westfalia Separator
1.4
13
Safety markings
The safety markings (adhesive and plastic labels) are attached to all control systems on the front panel and inside the corresponding control cabinet in such a
way that they are clearly visible.
All safety markings on the control system and plant components must always be
in perfect condition.
Clean dirty safety markings.
Replace damaged safety markings.
Fig. 3
Safety markings on a control unit (example)
Safety markings
1
2
3
4
5
Configuration plan plates

Electrical markings
Warning pictograms
Maker's nameplate
Nameplate
The texts and part numbers of the safety markings change depending on the
languages required by the customer.
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Westfalia Separator
14
1.4.1 Safety markings and their meaning

The following safety markings are attached inside/onto the control cabinet as
adhesive labels.
Before carrying out work, disconnect power to all components of the monitoring system!
Risk of injury due to electrical voltage
and unintended start-up of the separator!
Fig. 4
Before carrying out work on the

separator and electrical plant components:
Make sure the separator is at a
standstill.
Switch off all electrical appliances
via the main switch,
Lock the installation to prevent it
from being accidentally switched on.
Danger due to electrical voltage!

Non-compliance with the protective
measures can result in serious damage to persons or property.
Before working on electrical control/plant components:

via the main switch.
Fig. 5
CAUTION:
The parts marked in this way can carry voltage even when the main
switch is off!
Lock the separator/plant to prevent it from being accidentally switched on.
Take adequate preventive measures according to the national provisions (in
Germany in accordance with the rules and regulations of the VDE (Verein
Deutscher Elektrotechnik / Association of German Electrical Engineers) or of
the local electric power company.
The work may only be carried out by competent persons (qualified technical
specialists).
Pictograms with warning text

Pictograms can be meaningfully supplemented as illustrated in the two following
examples:
with warning text (Voltage is also present . . .),
with signal word (ATTENTION!) and warning text.
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Westfalia Separator
15
Bei ausgeschaltetem
Hauptschalter
unter Spannung!
Sous tension mme

en position darrt de
linterrupteur principal !
Voltage also present

when main
switch is turned off!
Con el interruptor
principal desconectado se
encuentra bajo tensin!
Danger through external voltage!

Voltage also present when main switch
is turned off!
CAUTION:
The circuits marked in this way can
carry voltage even when the main
switch is off!
Fig. 6
Example 1
ACHTUNG!
Auch bei ausgeschaltetem
Hauptschalter knnen
orangefarbige Leitungen
unter Spannung stehen.
ATTENTION!
Also in case of switched off
main isolator orange coloured cores
can be under voltage.
ATTENTION!
Lorsque le commutateur principal
est teint les files orange
peuvent tre sous tension.
Fig. 7

ATTENTION!
Also in case of switched off main isolator orange coloured cores can be under voltage.
CAUTION:
The circuits marked in this way can
carry voltage even when the main
switch is off!
Example 2
Note:
Orange coloured leads are fitted as standard at Westfalia Separator.
Different colour leads can be fitted if requested by the customer!
Potential equalisation
tive-earth terminal)
(protec-
The grounding protection is a measure

which, in the case of a malfunction,
leads off the touch voltage into the
earth.
Fig. 8
8555-9001-010/1107
Westfalia Separator
16
1.5
Operations on the control system

The control system works reliably, provided that it is operated and maintained in accordance with our operating instructions.
Fig. 9
Special attention must be given to:

Electrical installation
Operation
Shut-down and Emergency-Off
Maintenance and repair
1.5.1 Demands on the operating and maintenance personnel

Operating, maintaining or repairing the separator, the control system or the
separator plant requires specialized knowledge!
CAUTION!
Operating, maintenance or repair work by unqualified or unauthorized
personnel can lead to operating, assembly and handling errors and severe
damage to persons and property.
Westfalia Separator accepts no liability for damage caused by unqualified
or unauthorized personnel!
For operation, maintenance and repair work, personnel may only be deployed
who
have reached a minimum age of 18 years.
are demonstrably familiar with the state-of-the-art through briefings and training.
are adequately qualified for performing the work and checking it.
Electrical work may only be carried out by an authorized electrician!
The operator of the separator, the control system or the separator plant
is responsible for the necessary skills and knowledge of the personnel.
is responsible for briefing and training the personnel.
must be sure that the personnel have read and understood the manuals necessary to carry out their work.
Westfalia Separator offers an extensive range of training and advanced training
courses. For more in-depth information, please check back with Westfalia Separator or one of their authorised agencies.
8555-9001-010/1107
Westfalia Separator
17
1.5.2 Spare part requirements
Fig. 10
Use only genuine spare parts from Westfalia

Separator.
The use of non-genuine parts leads to:
safety risks,
less durability and availability,
increased service requirement.
If a safety risk occurs when using non-original
spare parts, this may have legal consequences
for the responsible persons. In such cases,
Westfalia Separator accepts no liability or warranty claims.
1.5.3 Electrical installation

The governing accident prevention
regulations apply for the electrical
appliances and installations.
Special attention must be paid to the
installation guidelines of Westfalia
Separator.
Fig. 11
The frequency and voltage of the

power supply must correspond to
the machine specifications.
Carry out voltage equalization.

Observe legal regulations; e.g. in the EU:
Low-voltage guideline 73/23/EWG
Electro-magnetic compatibility 89/336/EWG.
Guidelines of the classification societies.
8555-9001-010/1107
Westfalia Separator
18
1.5.4 Operation
Refer to chapter operation.
Note nameplate.
Check the rated and control voltage
for conformity with the connection
data of the control system.
Fig. 12
When unusual noises or vibrations occur on the separator:

Immediately shut down the separator with filled bowl via emergencyoff.
Never trigger a bowl ejection!
Evacuate the room.
Do not re-enter the room until the
centrifuge has come to a standstill.
Fig. 13
The bowl is not allowed to run without liquid supply for more than 15
minutes, as otherwise it would result
in overheating of the bowl material.
For energy plants:
Activate the cooling-water program
(see section 3.6.17 Separator settings).
Activate automatic shut-down (see
section 3.6.17 Separator settings).
Fig. 14
8555-9001-010/1107
Westfalia Separator
19
1.5.5 Shut-down and Emergency-Off

In order to be able to be switch off all drives in a hazardous situation or in the
case of abnormal operating states, the control cabinet depending on the version is equipped with:
an emergency-off switch or
a min switch with emergency-off function.
The separator is shut down by means of external and internal emergency-off
switches while performing two total ejections.
When the main switch with emergency-off function is activated, power is cut off
to the entire control system. There will be no bowl ejection.
Note:
Provided the separator is equipped accordingly, the shut-down procedure can
be accelerated by a pneumatic brake and safety-water function.
For shut-down refer to the chapter
"Operation" of the start-up and shutdown manual.
Fig. 15
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Westfalia Separator
20
1.5.6 Maintenance and repair

Timely maintenance of the control system and the replacement of worn or damaged plant components is essential to ensure safe operation.
Use only genuine spare parts from Westfalia Separator. Otherwise, safety
risks may arise (see section 1.5.2).
Maintenance and repair work may only be carried out to the extent described in
this instruction manual.
Maintenance and repair work not described in this manual may only be
carried out by the manufacturer or by "repair shops" authorized by the
manufacturer.
We recommend having the control system regularly checked by our specialists.
These checks help to maintain the operating safety and avoid unexpected
downtime.
Before carrying out maintenance
and repair work:
CAUTION! Risk of injury due to
electrical voltage and unintended
start-up of the separator!
Fig. 16

standstill!
Possibilities for checking standstill
are described in the separator manual.
via the main switch.
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Westfalia Separator
1.6
21
Explosion protection
Strictly adhere to the prevailing local
rules and regulations for operating in
potentially explosive areas.
An area is "potentially explosive"
when there is (or must be expected)
an explosive atmosphere in such a
volume that specific preventive
measures concerning design, construction, and the use of centrifuges
and control systems are required.
Fig. 17
The operation of centrifuges / control systems in "zone 0" areas, i.e.

where a dangerous explosive atmosphere is prevailing continuously or
for long periods or frequently, is not permitted!
Operation of the centrifuges / control systems in
areas of zone 1, i.e. in areas in which dangerous explosive atmosphere is
occasionally present,
areas of zone 2, i.e. in areas in which dangerous explosive atmosphere
are rarely and briefly present,
is only admissible when the centrifuge / control system is equipped for use in
explosion-hazarded areas.
Centrifuges installed in explosion-hazarded rooms can be operated by means
of a control panel installed in the vicinity of the centrifuge. The control system
is then installed outside the explosion-hazarded room.
Only units designed for application in "ex" zones are allowed to be operated in
potentially explosive areas.
All the electrical apparatus of the centrifuge/plant, i.e. motor controls, valve
controls, electric heaters, heater control units, electrically operated valves
must be protected accordingly or, if in standard design, must be installed in a
separate room outside the explosion-hazarded area.
Supervisory equipment on the centrifuge such as pressure guards or transmitters, flow detectors and temperature switches, pressure switches, must be
connected to intrinsically safe Eex(i) electric circuits.
In the area close to the centrifuge/control system, take the preventive measures provided under "primary" explosion protection (ventilation, etc.).
Carry out voltage equalization before operating the centrifuge / control system.
1.6.1 Classification of the centrifuge / plant

The centrifuge/plant complies with the requirements of Group II, Equipment
Category 3 in accordance with the Directive 94/9/EG. The respective temperature class is specified in the technical documents.
8555-9001-010/1107
Westfalia Separator
22
1.6.2 Obligations of the operator

The operator
must assess the explosion risks and carry out the zone classification.
must ensure that the centrifuge/installation is correctly erected and tested before commissioning.
is responsible for the safety aspects of his centrifuge/installation.
The correct and proper condition of the centrifuge/installation must be maintained by regular testing and maintenance.
1.6.3 Standards and guidelines

The following standards, guidelines and regulations must be observed when using equipment in explosion-hazarded areas:
Directive 94/9/EG (ATEX 95)
Equipment and protective systems for correct usage in explosion-hazarded
areas.
This Directive describes fundamental safety requirements and test procedures for application outside of explosion-hazarded areas, which, however,
with regard to explosion hazards, are necessary for the safe operation of
equipment and safety systems or contribute to it.
Directive 1999/92/EG (ATEX 137)
Protection of safety and health of the employees when working in explosionhazarded areas.
This Directive is directed at the operator and contains, among other things,
the necessary specifications and definitions for zone classification required for
assessment.
EN 1127-1
Explosive atmospheres explosion protection Part 1 Fundamentals and
methodology
EN 50 014
General provisions
EN 50018 or IEC 60 079-1
Electrical apparatus for explosion-hazarded areas flameproof enclosure d
Basic principle:
Parts which can ignite an explosive atmosphere are incorporated in a housing
which, in the event of an explosion of an explosive mixture, withstands the
pressure and which prevents transfer of the explosion to the atmosphere surrounding the housing.
Main application:
Switching devices and switchboards, control switches and display units, control systems, motors, transformers, heating devices, lamps
8555-9001-010/1107
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23
EN 50019 or IEC 60 079-7

Electrical apparatus for explosion-hazarded areas type of protection e
Basic principle:
Here, additional measures are implemented in order to increase the safety
margin to prevent the possibility of inadmissibly high temperatures and the
occurrence of sparks and arcs in the inside or at the outside of components of
electrical apparatus which do not otherwise occur in normal operation.
Main application:
Terminal and connector boxes, control boxes for fitting ex-components which
have a different type of protection and lamps.
EN 50020 or IEC 60 079-11
Electrical safety for explosion-hazarded areas intrinsically safe i.
Basic principle:
The apparatus used in explosion-hazarded areas contains only intrinsically
safe circuits. A circuit is intrinsically safe when no spark and no thermal effect
which occur under defined test conditions (which include normal operation
and certain error conditions) can cause ignition of a certain explosive atmosphere.
Main application:
Measuring and control technology, communication technology, sensors, actuators.
EN 60079-10 or VDE 0165 Part 101
Electrical apparatus for explosion-hazarded areas Part 101 Classification of the explosion-hazarded areas
EN 60079-14 or VDE 0165 Part 1
Electrical apparatus for explosion-hazarded areas Electrical installations in explosion-hazarded areas
EN 60079-17 or VDE 0165 Part 10
Electrical apparatus for explosion-hazarded areas Part 10 Testing and maintenance of electrical installations in explosionhazarded areas
8555-9001-010/1107
Westfalia Separator
24
1.7
Care instructions
ATTENTION!
The surface of the control unit (display, keypad) must not be cleaned with aggressive or acidic media (pH 6-8, tenside content < 5 %, aroma-free, ethanolfree).
1.8
Storage
ATTENTION!
Improper and incorrect storage of the control system can damage or destroy its components.
Store accessories like spare parts and tools properly!
The control unit and accessories must be stored dry, dust-free, vibration and
frost-free.
IMPORTANT: Outdoor exposure is not admissible!
Protect from excessive heat!
Recommended storage temperature: + 5 to + 45 C (41 113 F)
1.8.1 After delivery

If the control system is not installed immediately after arrival,
store the control system in its original transport packaging.
Recommended storage temperature: + 5 to +50 C (41 122 F)
IMPORTANT:
A storage time of more than 12 months of the control system is only allowed
after consulting the manufacturer.
1.9
Disposal
When the equipment is no more useful or the control system has reached the
end of its service life, the operator will be responsible for appropriate, environmentally friendly disposal of its components and materials such as
metal,
caoutchouc and rubber
plastics,
glass,
electric and electronic apparatus.
ENVIRONMENTAL PROTECTION!
Be sure to adhere to applicable environmental protection legislation!
More information on disposal matters can be obtained from local authorities.
8555-9001-010/1107
Westfalia Separator
Description
2.1
2.2
2.3
2.4
2.5
2.5.1
2.5.2
2.6
2.7
2.7.1
2.8
2.8.1
2.8.2
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25
Function ................................................................................................. 26
Performance features ............................................................................ 27
Areas of application ............................................................................... 27
Functional layout diagram...................................................................... 28
Technical data ....................................................................................... 29
Control Unit D10 .................................................................................... 29
Control cabinet ....................................................................................... 31
Digital inputs and outputs ...................................................................... 32
Analog inputs and outputs (4 20 mA) ................................................. 33
Special versions..................................................................................... 33
Configuration ......................................................................................... 34
Front view .............................................................................................. 34
Interior view ........................................................................................... 35
Westfalia Separator
26
2.1
Function
The illuminated four-line LC display provides information on the functional conditions or troubles prevailing on the separator and - depending on program adjustment - visualises the corresponding process data.
Besides the control cabinet and the control unit, the control system comprises
all complete line fittings which, due to built-in electrically actuated equipment,
are subject to the control or supervision by the control system. These include:
dirty-oil supply
water supply
operating-water connection
With UNITROL, they also include
circulation and water discharge valve
water detector (WMS sensor)
pressure transmitter for the bypass line in SMS mode
On special order (optional):
PT100 sensor in a two-wire circuit for min./max monitoring in the dirty oil
supply line
level switch for monitoring the water discharge
process-dependent control of an external feed pump
level switch for monitoring the solids vessel
min./max level switch for controlling a solids pump
klaxon for audible alarm-signalling
The standard control system is designed for individual control of centrifugal
separators or clarifiers.
If required, in case of two-stage HFO treatment, series operation can be preselected. For this purpose the piping between the separators will have to be laid
out accordingly, in order to connect the MPI interfaces of at least two control
systems.
The control system is built into the door of the control cabinet ready to be
hooked up and programmed for the required control task.
The operator is not authorized to carry out program modifications.
The operator can make the following settings by means of the keypad:
machine-specific program selection
timer value settings
counter value settings
8555-9001-010/1107
Westfalia Separator
2.2
27
Performance features
The control unit features the following:
display for machine monitoring and operation
function keys with LED status signal
control voltage 24 V
high operational reliability
long service life
user program on Micro Memory Card (MMC)
2.3
Areas of application
Application
Description
Single or serial (-91-)
The separator is run in single or series operation (-91-).
Single or series (-01-)
The separator is run with activated Water Content Monitoring System (-01-) (for more details
refer to separator manual)
(Water Content Monitoring

System)
Single or series (-01/36-)
The separator is used for heavy fuel oil treatment, with activated Water Content Monitoring
System (-01) and Solids Space Monitoring
System (-36-).
(WMS/SMS - HFO)
(WMS/SMS - LO)
8555-9001-010/1107
The separator is used for lube-oil treatment,

with activated Water Content Monitoring System (-01) and Solids Space Monitoring System
(-96-).
Westfalia Separator
28
2.4
Functional layout diagram
Fig. 18
Water
Product discharge
Product feed
Water pressure reducer
Feed assembly with solenoid valve for filling-, displacement-, and operating water
Control system and motor starter for separator

- Motor starter for feed pump
- Motor starter for solids pump
Terminal box (fitted to separator)
Water detector (WMS sensor)
Circuit valve
Pressure transmitter for solids-space monitoring
Water discharge valve
Pneumatic 3/2-way valve with manual override and solenoid valve for
control air (built into product feed to separator)
10
Pressure transmitter PSL for product discharge
11
Pressure transmitter PSH for product discharge
8555-9001-010/1107
Westfalia Separator
2.5
29
Technical data
2.5.1 Control Unit D10

Technical data
Dimensions
(width x height x depth)
215 x 165 x 88 mm
Installation / cutout dimensions
202 x 152 mm (tolerance +1 mm)
Weight
1.35 kg
Display, LED background illumina- LED-backlit 4-line LCD display, each line
tion
with 20 digits and 5 mm high
Keypad
Foil-protected keyboard,
23 keys with 11 integrated LEDs
Interfaces
Standard MPI port for PG and network integration, P-bus for S7 extension modules
Supply voltage
DC 24 V, range DC 20,4; DC 28.8 V
Reverse-polarity protected
yes
Voltage cut-off
> 20 ms
Current consumption (In)
2.4 A
Integrated RAM
48 kByte
Storage memory
Plug-in Micro Memory Card (MMC)
Backup
Ensured by Micro Memory Card (MMC) no

battery needed.
Configuration software
Step 7, Version 5.1 and later; Service

Pack 4
HMI software
Integrated in Step 7
Inputs
24 digital, DC 24 V
4 analog, 4-20 mA / 0-10 V
1 PT 100
Outputs
16 digital, 0.5 A each, sum current 4 A

2 analog, 4-20 mA
Safety standard
DIN EN 61131-2/IEC 61131-2
Enclosure
Front of unit: IP 65 according to

IEC 60529, NEMA 4X
Housing: IP 20 according to IEC 60529
Electromagnetic compatibility
8555-9001-010/1107
A according to EN 55011
Westfalia Separator
30
Technical data
Climatic conditions
Approved according to IEC 60068-2-1,

IEC 60068-2.2
Operation: 0 - 55 C (32 - 131 F) for vertical installation
Storage: -20 C to +70 C (-4 to 158 F)
Humidity: 5 - 95 % at 25 C (77 F)
Mechanical ambient conditions
Vibrations during operation: Approved according to IEC 60068-2-6, IEC 60068-2.6

Vibrations during storage/transport:
10 to 58 Hz, amplitude 0.075, 5 - 9 Hz
Shocking during operation: Half-sine:
150 m/s2 (15 g), 11 ms, 18 shocks
Shocking during storage/transport:
250 m/s2 (25 g), 6 ms, 1000 shocks
Fire resistance
Edge connectors: FV2 according to IEC

60707
Headers: FV0 according to IEC 60707
Approvals
CE (EC Directive EMV 89/336/EWG)

UL (Underwriters Laboratories UL 508)
CSA (Canadian Standard Association
C22.2 No.142)
Prototype technical- release tests GL (Germanischer Lloyd)

/ classification societies
LRS (Lloyds Register of Shipping)
DNV (Det Norske Veritas)
BV (Bureau Veritas)
ABS (American Bureau of Shipping)
RINA (Registro Italiano Navale)
NK (Nippon Kaigi Kyokai)
8555-9001-010/1107
Westfalia Separator
31
2.5.2 Control cabinet

Technical data
Connection voltage
115/230 V AC (10 %) reversible
Frequency
50 to 60 Hz
Max. power consumption
100 VA
Control voltage
24 V DC
Lead-in wire fuse
16 A (slow-blow fuse)
Ambient temperature
0 to 55 C (32 to 55.00 C)
Housing
Painted sheet steel, RAL 7032

Special design: stainless steel
Enclosure
IP 55 (if appropriately fitted according to

chapter 5: "Installation and connection")
Dimensions
(width x height x depth)
380 x 600 x 350 mm
Cable entry
from below, through cable glands
Electrical execution according to EN 60204-1 (lead-colour coding optional,

upon agreement)
Ambient conditions. 3C2 according to EN 60721-3-3
8555-9001-010/1107
Westfalia Separator
32
2.6
Digital inputs and outputs
Designation
Connection
Function
Terminal
Digital inputs
(DI)
DI 0.0
Separator in operation
1X2. 01/02
DI 0.1
Separator Fault
1X2. 03/04
DI 0.2
Spare
DI 0.3
Spare
DI 0.4
Spare
DI 0.5
WMS-UNITROL
1X2. 11/12
DI 0.6
Spare
DI 0.7
LSHH solids vessel
1X2. 15/16
DI 1.0
Feed pump Operation
2K2 19/20
DI 1.1
Feed pump Fault
2Q2 21/22
DI 1.2
Solids pump Operation
5K1 23/24
DI 1.3
Solids pump Fault
5Q1 25/26
DI 1.4
LSH Solids vessel, for pump start
1X2. 27/28
DI 1.5
LSL Solids vessel, for pump stop
1X2. 29/30
DI 1.6
Vibration stage 1
1X2. 31/32
DI 1.7
Vibration stage 2
1X2. 33/34
DI 2.0 - DI 2.5
Spare
DI 2.6
Limit switch, steam valve
1X2. 73/74
DI 2.7
Emergency-Off
3K1
DO 0.0
Product valve
1X2. 41/42
DO 0.1
Water valve
1X2. 43/44
DO 0.2
Operating water valve
1X2. 45/46
DO 0.3
Steam valve / heater interlocking (option)
1X2. 47/48
DO 0.4
"UNITROL" circuit valve
1X2. 49/50
DO 0.5
"UNITROL" water discharge valve
1X2. 51/52
DO 0.6
Lamp test (option)
DO 0.7
Collective alarm
1K11/1X2. 67/68
DO 1.0
Separator Off
1K12
DO 1.1
Feed pump Off
1K13
DO 1.2
Solids pump Off
1K14
DO 1.3
TSL (option)
1K15
DO 1.4
TSH (option)
1K16
DO 1.5
Brake (option)
1K17
DO 1.6
PID open (option)
1K18
DO 1.7
PID closed (option)
1K19
Digital outputs
(DO)
8555-9001-010/1107
Westfalia Separator
2.7
33
Analog inputs and outputs (4 20 mA)
Designation
Connection
Function
Terminal
Analog inputs
(AI)
AI 01
Motor current and ejection monitoring
1U3 6/7
AI 02
Clean-oil discharge
1U2 12+/13-
AI 03
SMS transmitter / water discharge
1X2. 61/63/SC
AI 04
PID controller for product temperature
1X2. 76/77
PT 100
PT-100 product temperature
1X2. 78/79
AO 0-I
Motor current
1X2. 93/94/SC
AO 1-I
Temperature
1X2. 91/92/SC
Analog outputs
(AO)
2.7.1 Special versions

Special versions differing from the one described in this manual are available:
The housing can have other dimensions.
The housing can be made of stainless steel.
Individual components of the control system can be integrated in a compact
cabinet (e.g. with separator motor control etc.) or in a central control system.
8555-9001-010/1107
Westfalia Separator
34
2.8
Configuration
The construction can vary depending on the delivery scope.
The control system is assembled ready for use, wired ready for hook-up and
conforms to the regulations of EN 60204.
2.8.1 Front view
Fig. 19
Lock
Control Unit D10
OFF/ON keys for separator
OFF/ON keys for feed pump
HAND/0/AUTOMATIC selector for solids pump (option)
Main switch
8555-9001-010/1107
Westfalia Separator
35
2.8.2 Interior view

14
1
13
2
3
4
5
6
7
12
11
10
9
Fig. 20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
8555-9001-010/1107
Isolating amplifier for analog output (option)

WMS (Water Content Monitoring System) relay, if provided
Full-motor-protection module
Interface relay
Auxiliary contactor
Main contactor
Current transformer
Power supply for PLC (Programmable Logic Control) and valves
Terminal strip
Control transformer for heating and venting facilities (option)
Main switch
Control voltage transformer (option)
Motor protection switch
Safety cut-out
36
Westfalia Separator
8555-9001-010/1107
Westfalia Separator
Operation
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.2
3.3
3.4
3.5
3.6
3.6.1
3.6.2
3.6.3
3.6.4
3.6.5
3.6.6
3.6.7
3.6.8
3.6.9
3.6.10
3.6.11
3.6.12
3.6.13
3.6.14
3.6.15
3.6.16
3.6.17
3.6.18
3.6.19
3.6.20
3.7
3.8
3.8.1
3.8.2
8555-9001-010/1107
37
Getting acquainted with the operating elements ................................... 38

Function keys ......................................................................................... 39
System keys .......................................................................................... 41
Softkeys F1 F4.................................................................................... 41
Parameter entries .................................................................................. 42
Switching-on the control unit.................................................................. 43
Password protection .............................................................................. 44
Program sequence diagram .................................................................. 45
Process data overview (Home) ............................................................. 46
User settings .......................................................................................... 50
Calling up user settings ......................................................................... 50
User timings ........................................................................................... 52
Timer lists 1 and 2 ................................................................................. 54
Counters ................................................................................................ 55
Analog inputs (AI) .................................................................................. 59
Analog outputs (AO) .............................................................................. 63
Input list.................................................................................................. 64
Output list ............................................................................................... 64
PID controller ......................................................................................... 65
Time recording ....................................................................................... 68
Alarm counters ....................................................................................... 70
Alarm memory ....................................................................................... 72
Maintenance .......................................................................................... 73
Volume (option) ..................................................................................... 74
Service information ................................................................................ 77
Date and time ........................................................................................ 78
Separator settings.................................................................................. 79
Contrast ................................................................................................. 84
Language ............................................................................................... 84
Speed monitoring (option) ..................................................................... 86
Changing the Micro Memory Card (MMC)............................................. 88
Memory reset ......................................................................................... 89
Setting the jumper.................................................................................. 89
CPU reset .............................................................................................. 90
Westfalia Separator
38
3.1
Getting acquainted with the operating elements
Westfalia Separator AG
F1
F2
F3
F4
1
Process
STOP
6
SERIES
1
2
Process
START
7
9
PID
ESC
Help
0
Home
EDIT
DIR
ENTER
Fig. 21
The D10 control unit is built into the door of the control cabinet. The operating
interface consists of:
1
Soft keys F1 F4 (depending on the current display)
Text display
System keys
Function keys
Numerical values can be entered when the EDIT key is actuated.
Status and fault indication
Operating mode switch (CPU start/stop)
8555-9001-010/1107
Westfalia Separator
39
3.1.1 Function keys

The function keys have a global function: The actions which can be triggered
are independent of the text shown in the display. They each incorporate an LED
which gives information on the state of the respective function.
Key
Key designation
Description
Separating program Off
In separation mode, this key closes the feed valve and triggers
a bowl ejection.
On OSC/OSD separators two total ejections are performed
automatically.
The LED lights up when the ejections are being performed.
Separating program On
This key starts the separating program.

The feed valve is opened when the ejection program has
ended.
When the separating temperature falls below its min. level or
when level switch LSHH solids vessel" responds, no program
start is possible.
The LED lights up when the ejection or separating program is
active.
Lamp test
This key launches a function test of the LEDs incorporated in

the keys and of external signal lamps, if provided.
The LEDs for status and fault signalling are not tested.
Series operation
Home/DIR
Fault message page
When running HFO separators in series, two control systems

can be preselected for this mode within an MPI network. To activate series operation, actuate the "SERIES" key on both control units.
The LED lights up when series operation is active.
1. Jumping directly to the process page
(see chapter. 3.5 ".Process Data Overview (Home)")
2. Jumping directly to the user settings
(see chapter 3.6 User settings")
This key is to call up the page giving an overview of pending
fault signals, i.e. the alarm memory.
For a pending alarm signal, a remedy catalog can be retrieved
after having acknowledged with the ENTER key.
When the LED is flashing, information on current remedy operations can be checked by actuating the F1 key.
The LED will flash as long as a fault signal is queued.
8555-9001-010/1107
Westfalia Separator
40
Key
Key designation
Description
PID controller
Provided the plant is equipped accordingly, product feed and

temperature control can be activated while the PID controller
key is switched on.
The LED lights up when the control system is in automatic
mode.
For testing operations, first switch off the control system by
means of the PID controller key. In the corresponding screen
menu (see chapter 3.6.9 PID control) close/open the motor
control valve by means of soft key F2/F3.
Feed pump status
This key has no function. The LED in the key shows the current
feed pump status:
Continuous light: operation
Slow flashing: post-running phase
Quick flashing: motor-protection alarm
Solids pump status
solids pump status:
Continuous light: operation
Separator status
separator status:
Continuous light: Operation
Slow flashing: start-up phase
8555-9001-010/1107
Westfalia Separator
41
3.1.2 System keys

Key
Key designation
Description
Arrow up/down/right/left
With these keys one can navigate across the menus.

If a menu has input fields the arrow keys are used to navigate
from one field to another. After the last input field only, the next
menu is selected.
The arrow keys allow to navigate throughout the alarms within
the alarm memory or on the signal level.
ESC (cancel)
With this key, field entries can be undone as long as they have
not been confirmed with ENTER.
If the ESC key is pressed within a menu, the previous menu or
the signal level is accessed.
From the signal level jumping back is not possible.
ENTER
With this key

one can confirm and finalize an entry
one can acknowledge an alarm signal
one passes from the signal level to the image level
EDIT
This key allows to modify parameters or timer/counter setpoints.

The LED lights up when the edit mode is active.
3.1.3 Softkeys F1 F4
Key
Key designation
Description
Softkeys
The softkeys have local functions. The actions which can be

triggered depend on the text seen in the display and are attributed to the corresponding images.
8555-9001-010/1107
Westfalia Separator
42
3.1.4 Parameter entries

Numeric values, e.g. passwords or setpoint updates, are entered by means of
the function keys.
Fig. 22
The corresponding figure (1) is seen right-hand above the function key.
Note:
If, by mistake, you failed to press the EDIT key correctly before entering parameters, the function of the respective function key will be active. Then you
might change the current operating mode of the separator.
However, by pressing the mistakenly actuated key again, you return to the original mode.
An entry can be made in a menu when the cursor is flashing.
Changing a value:
Press the EDIT key; the LED in the EDIT key lights up.
Enter the new value or the password by means of the function keys.
Finish your entry by pressing the ENTER key.
8555-9001-010/1107
Westfalia Separator
3.2
43
Switching-on the control unit
C7-613
>
Firmw.:V1.01
Bootl.:V1.01
Startup
When you switch on the control unit

the adjacent initial display appears.
<
Fig. 23
$ 002
transfer
Required data is loaded from the Micro

Memory Card (MMC).
> Downloading User-<

> Data
<
Fig. 24
Westfalia Separator
Mineraloil Systems
please press
>> ENTER <<
Then the unit runs up, showing the adjacent display. The run-up time is
approx. 3 minutes.
Press the ENTER key.
Fig. 25
Step: OFF
Step: actual
0sec
Clean oil out 2.0bar
Product Temp.: 93C
An overview of all process data is displayed. From this overview the individual menus can be called up - refer to
chapter 3.5 "Process data overview
(Home)".
Fig. 26
Note:
To avoid long run-up times the control unit should be under voltage even when
the separator is not used.
8555-9001-010/1107
Westfalia Separator
44
3.3
Password protection
Certain entries and functions require prior entry of a password.
Company-related basic settings
Password Level 1
Service
Password Level 2
Loading CPU data
Password Level 3
When selecting these options you are requested to enter the required password.
Note:
You can obtain the passwords from Westfalia Separator.
Password login:
Level
: 0
Password: ......
When requested to enter the password

proceed as follows:
Press the EDIT key.
The LED in the EDIT key lights
up.
Enter the password by means of the
function keys.
Fig. 27
Password login:
Level
: 1
Password:.......
Fig. 28

The password is accepted.
A jump into password level 1 follows.
Press the ENTER key for the second time.
A jump back into the previous
menu follows.
Actuate the arrow key, and the first
password-protected menu appears.
If there is no operation made for two minutes, the program returns to entry level
0 (Logout). For further processing the password has to be re-entered anew.
ATTENTION!
Then, however, the menu then called up is not protected. This means that even
unauthorized persons can carry out changes in this menu.
To protect the control unit against unauthorized access you should return within
the menu until you are in the openly accessible menu area.
8555-9001-010/1107
Westfalia Separator
3.4
45
Program sequence diagram
Separator has been

switched on
*1
"Bypass operation"
"Standby"
Separation process is interrupted by

previous ejection program
Separator is at operating speed, separation process can be started with the

preselected operating mode and/or selected separator.
*1, *2
Separate status
Separation is started. The individual
program steps are processed with the
times set, depending on the selected
operating mode.
*1 or through external signal

*2 or through fault
Fig. 29
8555-9001-010/1107
Westfalia Separator
46
3.5
Process data overview (Home)
Step: OFF
Step: actual
0sec
Product Temp.: 93C
Fig. 30
STATUS-WMS/SMS/PT2
PT2-actual:
4.7bar
PT2-Transm: HIGH
WMS-Sensor: Oil
After having switched on the control

unit, acknowledged with the ENTER
key, and after the run-up process, first
the adjacent general overview appears.
The general overview can be accessed directly from any other menu
by means of the "Home" key.
From the main menu, more program
settings can be called up by means
of the arrow down key.
The individual program settings are
described on the following pages.
Fig. 31
Sep-Type:OSD-6
Motor current: 0.0A
Speed:
0rpm
Mode:Single
-01/36
Fig. 32
8555-9001-010/1107
Westfalia Separator
47
Step:
Step: actual
0sec
Product-Temp.: 93C
Fig. 33
First menu line

The current status within the program cycle is displayed.
Second menu line
Depending on the selected operating mode or separator, the current program
cycle (step) and the respective countdown are shown in the display.
The subsequent display texts can be shown as described in the following table
(also refer to separate documentation Settings and faults
8555-9001-010/1107
Display
Meaning
Off
Separator is not switched on.
Run-up
The separator is in its start-up phase; no process

start is possible.
Circulation mode
Circulation mode: The feed valve is in recirculation mode. The separator is in its run-up or fault
mode, or the process has not been launched.
Waiting
The separating process has been launched.
Displacement
The bowl content is displaced without loss by

opening the displacement water valve.
Waiting after displacement
Displacement is followed by a 5 seconds waiting

period.
Total ejection
The solids space of the bowl is emptied by actuating the operating-water valve.
Speed recovery
The speed drop occurring during ejection is

compensated.
Filling
The filling operation establishes the required water seal in the -96- version of VARIZONE and
UNITROL separators.
Waiting after filling
The filling cycle is followed by a 5 seconds waiting period.
Feed - open
The separating process is activated.
Sensor test (option)
The individual sensors are tested.
Westfalia Separator
48
Third menu line

Display
Meaning
Clean oil discharge
The current pressure in the clean-oil discharge is

displayed in bar.
Fourth menu line

Display
Meaning
Product temperature
The current product-feed temperature is displayed in C.
STATUS-WMS/SMS/PT2
PT2-actual:
4.7bar
PT2-Transm: HIGH
WMS-Sensor: OIL
Fig. 34
First menu line

The current status for the WMS-SMS-PT2 sensor arrangement is displayed.
Second menu line
Display
Meaning
PT2-actual
The current pressure on the PT2 sensor is displayed in bar.
Third menu line

The current pressure of the PT2 transmitter is displayed.
Application
Description
PT2-Transmitter: LOW
This is displayed when no pressure prevails.
PT2-Transmitter: HIGH
This is displayed when pressure prevails.
Fourth menu line

The current status of the WMS sensor is displayed.
Application
Description
WMS sensor: OIL
This is displayed when the WMS sensor detects

oil.
WMS sensor: WATER
This is displayed when the WMS sensor detects

water.
8555-9001-010/1107
Westfalia Separator
49
Sep-Type:OSD-6
Motor curr.:
0.0A
Speed:
0rpm
Mode:Single
-01/36
From the main menu, more program

settings can be called up by means
the arrow down key.
Fig. 35
First menu line

The currently selected separator type (OSD-X, OSE-X) is displayed. The separator type is factory-set.
Second menu line
The current separator amperage is displayed. The amperage values differ in the
start-up, ejection, and operation cycles.
Third menu line
During the run-up phase of the separator the starting-time countdown is displayed in seconds. As soon as 0 sec appears the separator is ready for operation. Preselection is done on timer 10.
Fourth menu line
Display of the preselected separator operating mode. The operating mode of the
separator is factory-set. The following displays are possible:
Application
Description
The separator is run with activated Water Content Monitoring System (-01-) (for more details
refer to separator manual).
(Water Content Monitoring

System)
The separator is used for heavy fuel oil treatment, with activated Water Content Monitoring
System (-01) and Solids Space Monitoring
System (-36-).
(WMS/SMS -HFO)
(WMS/SMS -LO)
8555-9001-010/1107
The separator is used for lube oil treatment,

with activated Water Content Monitoring System (-01) and Solids Space Monitoring System
(-96-).
Westfalia Separator
50
3.6
User settings
3.6.1 Calling up user settings
Fig. 36
User settings are called up by pressing Home key 1 twice.
F1-User-Time 1/6
F2-Time list 1
F3-Time list 2
F4-Counter
Six user-setting overviews can be selected by means of the arrow-down

key.Call up the desired menu by
means of the corresponding function
key.
Fig. 37
F1-Analog ON
F2-Analog OFF
F3-Input list
F4-Output list
2/6
Fig. 38
F1-PID-Contr. 3/6
F2-Time recording
F3-Alarm counter
F4-Alarm memory
Fig. 39
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Westfalia Separator
51
F1-Maintenance
F2-Volume
F3-Service Info
F4-Date/Time
4/6
Fig. 40
F1-Sep.Settings 5/6
F2-Contrast
F3-Language
F4-Speed monitoring
Fig. 41
F1-Free
F2-Free
F3-Free
F4-Free
Fig. 42
8555-9001-010/1107
6/6
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3.6.2 User timings

Three groups of timer lists are available:
User timings
Timer list 1
Timer list 2
Only in the User timings menu can process-dependent time values be
changed without entering a password. The other two groups are modified by
service staff only.
ATTENTION!
Alter the timer settings only in a passive state. In active state mode, the previously set time first runs; the time change made does not become effective until
the next activation. All set times run backwards from the entered setpoint and
activate the programmed function when the time has elapsed.
Note:
A user timing is changed only when the product is exposed to varying degrees
of contamination or when the water pressure for displacement and filling water
varies (to be gauged by litre now and then). (The required information can be
found in the Installation Guidelines, chapter Water quantity).
All times are preset in the factory under consideration of the respective separator model and are adapted to the local conditions during commissioning.
F1-User Time
F2-Time list 1
F3-Time list 2
F4-Counter
1/6
In the User settings overview, actuate the F1 key.
Fig. 43
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53
User Timings
T20: Separation
P:7200sec A:1234sec
Fig. 44
The individual values can be called up

successively by means of the arrowdown key.
Changing the timer setting:
Press the EDIT key.
The LED in the EDIT key lights up.
Enter the new timer value by means
of the function keys.
The new value is accepted.
Select the next timer value by
means of the arrow keys.
Timer
Meaning
Setpoint
T20
Separation
7200 s
T01
Displacement
Actual
value
Auto timer value calculated (option)

T02
Filling
Auto timer value calculated (option)
T10
Separator starting
600 s
T11
Alarm bridging
30 s
Note:
In the displayed timer, there is a letter before each value. These letters have the
following meanings:
P: Preset
A: Actual
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3.6.3 Timer lists 1 and 2

Precise information on the timers can be found in the separate description
Settings and faults.
F1-User Time 1/6

F2-Time list 1
F3-Time list 2
F4-Counter
In the User settings overview actuate the F2 or F3 key.
Fig. 45
Time List 1
T00:Partial ejection
P: 1.1sec
A: 0sec.
Fig. 46
The timers, except those mentioned in

chapter 3.6.2 User timings, are only
accessible by entering a password.
The first timer menu is called up.
By means of the arrow keys the individual timer menus can be subsequently browsed through and adjusted.
Changing a timer setting :
Press the EDIT key.
Enter the new value by means of the
function keys.
Select the next counter value by
A fixed unit is allocated to each timer. If decimal places are specified, the time
can also be entered with this accuracy. The initial setpoints depend on the selected separator type.
Note:
In the displayed timer, there is a letter before each value. These letters have the
following meanings:
P: Preset
A: Actual
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3.6.4 Counters
F1-User Time
F2-Time list 1
F3-Time list 2
F4-Counter
1/6
Fig. 47
C1:
Flush ejection
P: 10
A: 4
Fig. 48

Changing a counter setting:
Press the EDIT key.
function keys.
Select the next counter value by
More information on the individual counters (C1 C5) is found on the following
pages.
Flush ejection:
C1:
Flush ejection
P: 10
A: 4
Fig. 49
Counter
Meaning
Setpoint P
C1
Flush ejection
10
Actual
value A
The number of total ejections to be performed until an automatic flush ejection is

to be triggered is entered in input field P. When operating without flush ejection,
set the counter to 0.
Upon each total ejection performed, the actual value A is reduced by one.
When the 0 value is reached, the next total ejection will be followed by the desired flush ejection.
Note:
The Flush ejection counter generally responds only to total ejections performed. Partial ejections are not taken into account. During flush ejections the
ejection monitoring system is out of action.
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Partial ejection:
C2: Partial ejection

P: 8
A: 2
Fig. 50
Counter
Meaning
Setpoint P
C2
Partial ejection
Actual
value A
When modifying the operating-water system, partial ejection programs can be

run on OSC and OSD separators as well, if desired.
The number of partial ejections to be performed until a double total ejection is to
be triggered is entered in input field P.
Upon each partial ejection performed, the actual value A is reduced by one.
When the 0 value is reached, the next partial ejection will be followed by the
desired double total ejection.
Note:
The partial ejection mode can be switched on/off after having entered the password as described in chapter 3.6.17 Separator Settings Factory setting: Off
8555-9001-010/1107
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57
Filling in SMS mode:
C3:
SMS Filling
P: 3
A: 2
Fig. 51
Counter
Meaning
Setpoint P
C3
SMS Filling
Actual
value A
For LO separation in 01/96 mode, a system check of the SMS function is carried
out by several filling-water injections. The number of filling-water injection intervals is preselected on counter C3. The factory setting is 3 and should be used
for testing purposes only.
The number of filling-water ejections to be performed until the system pressure
detected by the SMS sensor and switching over from SMS to WMS operation is
established, is entered in input field A.
If no pressure is detected after the third filling-water injection, the ejection program is triggered.
Sensor check (option):
C4:
Sensor check
P: 5
A: 0
Fig. 52
8555-9001-010/1107
Counter
Meaning
Setpoint P
C4
This is where to define the number of

partial ejection intervals prior to an
automatic sensor check.
Actual
value A
Westfalia Separator
58
Percent (by volume) water
C5:0.5-Vol-% Water
P: 3
A: 0
Fig. 53
Counter
Meaning
Setpoint P
C5
In the separating program, with discharge valve closed and T47 started,
the pressure in the bypass line is registered and reduced by one.
Actual
value A
If, within the separating interval, the

0 value is reached, the alarm Caution, water content > 0.5% appears.
This alarm is coupled to T17. By
opening of feed valve T17 is activated, after expiry of T17 the alarm is
still active.
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3.6.5 Analog inputs (AI)

To adjust the analog inputs perform the following steps.
F1-Analog ON
F2-Analog OFF
F3-Input list
F4-Output list
2/6
Fig. 54
AI0: Motor current

1U3 6/7 10.5 A
Fig. 55

Changing the setting:
Press the EDIT key.
function keys.
Select the next value by means of
the arrow keys.
Note:
More information on how to adjust the analog inputs is given on the following
pages.
Transformer:
AI0: Motor current

1U3 6/7 10.5 A
Transformer:
F1 Key >1:50<
Fig. 56
Input
Function
Terminal
Value
AI 0.0
Motor current
1U3 6/7
10.5 A
By actuating the F1 key several times, separator

current transformer adjustment can be selected for
local motor starters.
1:10; 1:25; 1:50;

1:100
Due to the different separator motor ratings, the transmission ratio of the current
transformer can be adjusted when using external motor starters, to ensure that
the display of the control unit indicates the correct motor current of the separator.
The desired transformer ratio can be selected by actuating the F1 key several
times.
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Ejection monitoring:
Ejection monitoring:
Offset:
2.0A
Bowl monitoring:
Offset:
2.0A
Fig. 57
Function
Conditions
Ejection monitoring
Just before an ejection the operating current is

read off, and the offset value is added. After
the ejection within the time setting of timer 27,
the operating current has to increase by this
value. The offset value is preset on this page.
While in separating mode, launch a total ejection by means of the "Start key and observe
the ejection current in the corresponding display. The ejection current is normally higher
than the rated current in the separating program. Enter the difference between ejection
current and separating current (e.g. 2.0 A) as
offset value.
The ejection monitoring will be out of service if
0,0 A has been entered as offset value. This,
however, should be done in exceptional cases
only.
Bowl monitoring
For bowl monitoring, the cyclical closing-water

impulse for the bowl hydraulics is checked, i.e.:
if the closing-water rate is too high, the bowl is
opened which causes the current to rise and is
monitored as follows:
- 3 seconds before closing-water impulse injection, the actual operating current of the
separator is measured and stored.
- 3 seconds after closing-water injection, the
measuring operation is repeated, and the
value is compared with the previous operating-current value.
If the value differs from the adjusted bowlmonitoring offset, a corresponding alarm is
signalled; the separating process is not interrupted.
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Clean oil discharge:
AI1:Cl.oil discharge
Actual: 1.4bar
Min: 1.0 Max: 3.0
PT-Key -F1- 1:16
Fig. 58
Input
Function
Terminal
Setting
AI 0.1
Clean oil discharge
1U2 12+/13-
Min: 1.0 bar
By adjusting Min: 1.0 bar and Max: 3.0 bar, the

product-discharge signal can be called up if these
values are exceeded.
Actual:
In this line the current pressure in the product discharge is displayed.
PT key:
The desired transformer ratio can be selected by actuating the F1 key several times.
Max: 3.0 bar
1:6, 1:10, 1:16
PT2 Transmitter:
AI2:PT2 Transmitter
Actual: 1.7bar
Max:
5bar
PT-Key -F1- 1:10
Fig. 59
Input
Function
AI 0.2
PT2 Transmitter
Terminal
1X2.
61/63/SC
By adjusting Max: 5.0 bar, an alarm signal can be set
if the value is below or above this setting.
The alarm signal depends on the selected process.
Actual:
In this line the current value of the PT2 pressure
transmitter is displayed.
PT key:
The desired transformer ratio can be selected by actuating the F1 key several times.
8555-9001-010/1107
Setting
Max: 6.0bar
1:6, 1:10, 1:16
Westfalia Separator
62
PID temperature control (option):
AI3:PID-Controller
1X2.76/77
95C
(Option)
Fig. 60
Input
Function
Terminal
AI 0.3
PID controller
1X2. 76/77
Setting
The control-unit software is provided with a PID controller which, in combination

with optional hardware components, allows to control the product temperature.
The PID function is selected by actuating the PID key.
Adjustment of the control mode and/or adaptation of the controller to local conditions is described in chapter 3.6.9 PID Controller.
Temperature monitoring (PT100 signal):
PT100 Product-Temp.
1X2.78/79
95C
Min: 60C Compens.
Max: 100C
7C
Fig. 61
Input
Function
Terminal
Setting
PT100
Product temperature
1X2.78/79
95 C (203 F)
Min:
Lowest limit value for
separating temperature
monitoring
85 C (185 F)
Max:
Highest limit value for
separating temperature
monitoring
105 C (221 F)
The control unit has a direct PT100 input in two-line technology.

When the temperature is below the min. separating temperature, a START of
the separating program is impossible. Mind the corresponding note in the display.
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PID temperature control (option):
Temp. registration
Peak:
120C
Fig. 62
Display
Meaning
Temperature registration - peak
The highest temperature occurred is stored for evaluation of operating conditions.
3.6.6 Analog outputs (AO)

Process data, e.g. separator current and product temperature, can be forwarded
to a superordinate control system as 4-2 mA (for transmittal an amplifier with
galvanic insulation is provided).
To display the analog outputs perform the following steps.
F1-Analog ON
F2-Analog OFF
F3-Input list
F4-Output list
2/6
Fig. 63
AO.1: Motor current

1X2.93/94/SC
1.9 A
AO.2: Temperature
1X2. 91/92/SC 3.0 A
Fig. 64
8555-9001-010/1107
The individual values can be called

up successively by means of the arrow-down key.
More data can be found in the table
of chapter 2.7 Analog inputs/outputs.
Westfalia Separator
64
3.6.7 Input list

For displaying the digital inputs (DI) perform the following steps.
F1-Analog ON
F2-Analog OFF
F3-Input list
F4-Output list
2/6
Fig. 65
DI0.0:Separator-ON
>0<
1X2.01/02
DI0.1:Sep.-Fail.
>0<
1X2.03/04

of chapter 2.6 "Digital inputs/outputs.
Fig. 66
Status Definition:
0 = Input signal 24 V DC not available
1 = Input signal 24 V DC available
3.6.8 Output list

For displaying the digital outputs (DO) perform the following steps.
F1-Analog ON
F2-Analog OFF
F3-Input list
F4-Output list
2/6
Fig. 67
DO0.0:Product valve
>0<
1X2.41/42
DO0.1:Water valve
>0<
1X2.43/44

of chapter 2.6 "Digital inputs/outputs.
Fig. 68
Status Definition:
0 = Input signal 24 V DC not available
1 = Input signal 24 V DC available
8555-9001-010/1107
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65
3.6.9 PID controller
F1-PID-Controller3/6
F2-Time recording
F3-Alarm counter
F4-Alarm memory
Fig. 69
PID-Controller-Hand
Valve
>Hand
<
F2-Key Contr. closed
F3-Key Contr. open
Fig. 70

Adjusting the PID controller:
Open or close the controller by actuating the F2 or F3 key.
the arrow keys.
Press the EDIT key.
function keys.
the arrow keys.
More information on how to adjust the PID controller is given on the following
pages.
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66
PID-Controller-Hand
Valve
>Hand
<
F2-Key Contr. closed
F3-Key Contr. open
Fig. 71
Display
Meaning
PID controller
Hand/Auto-
By actuating the PID controller key, one of the two operating modes of the PID controller can be selected:
Hand: Opening of the valve is done via F3, closing
via F2.
Auto: Automatic control of the valve by the PID controller, using the preset parameters.
Valve Hand/Auto-
PID controller status display:

Hand: PID controller in manual operation
Auto: PID controller in automatic operation
F2 key
-Controller closed-
The valve is closed while the PID controller is in manual

operation.
F3 key
-Controller open-
The valve is closed while the PID controller is in automatic operation.
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67
Setpoint
Actual
Kp (P part)
90C
89C
2.00
Fig. 72
Display
Meaning
Setpoint
Entering the desired product

temperature
Actual value
Displaying the current product

temperature
Kp (P part)
Entering the control mode (proportional value)
Setpoint
Actual
value
2.00
Note:
The control mode (Kp) is factory-set according to general practical experience
and need not be modified under normal conditions.
Adapting the measuring transducer:
AI 0.3PID-controller
1X2. 76/77
89C
End value:
120C
Fig. 73
Display
Meaning
AI 0.3 PID
controller 1X2.
76/77
Current input value of the

PID controller
End value
Setting the end value
Setpoint
Actual
value
120 C
(248 F)
In special cases, the 4-20-Ma signal is provided from outside, adaptation to the
local measuring transducer is required.
For this purpose the existing default value is simply overwritten with the desired
value.
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3.6.10 Time recording
F1-PIDcontroller 3/6
F2-Time recording
F3-Alarm counter
F4-Alarm memory
Fig. 74
TR1: WMS Time

Max in
24h
60min
Act.in
24h
0min
Recent
24h
0min
Fig. 75

Adjusting the time settings:
the arrow keys.
Press the EDIT key.
function keys.
the arrow keys.
TR1: WMS Time

Max. in 24h
60min
Act.in
24h
0min
Recent
24h
0min
Fig. 76
Display
Meaning
TR1
During separation the period during which the WMS sensor

detects water is recorded. When TR3 has elapsed the time
recording is reset.
8555-9001-010/1107
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TR2:Sludge pump time

Max. in 24h
60min
Act.in
24h
0min
Recent
24h
0min
Fig. 77
Display
Meaning
TR2
During separation the running time of the sludge pump is recorded. When TR3 has elapsed the time recording is reset.
TR3: Time Reset

P: 24h
A:
5h
Fig. 78
8555-9001-010/1107
Display
Meaning
TR3
When the preset P time has elapsed, all time records for
TR1 and TR2 are moved to Last Xh, and the Act. in Xh
value is reset.
Westfalia Separator
70
3.6.11 Alarm counters

For displaying the operation and alarm signal counters perform the following
steps.
F1-PID-controller3/6
F2-Time recording
F3-Alarm counter
F4-Alarm memory
Fig. 79
Sep. OP data
OP-hrs:
Ejections
Starts
77h
44
37

Fig. 80
Display
Meaning
OP-hrs.
Display of the number of operating hours of the separator. This number is the basic reference for the required service operations (see separator manual).
Ejections
The number of partial ejections performed is displayed

in this line.
Starts
The number of complete start-up cycles performed is

displayed in this line.
WMS/ per.
Number of WMS functions for each separation cycle.

On a UNITROL separator with WMS system activated,
the number of water removals for each preset separation cycle is recorded. In case of a manual separation
stoppage the displayed value is set to zero.
(periodic)
WMS/ tot.
(total)
SMS/ per.
(periodic)
SMS/ tot.
Number of WMS functions. On a UNITROL separator

with WMS system activated, the number of water removals is continuously recorded. The displayed value
cannot be reset.
Number of SMS functions for each separation cycle.
On a UNITROL separator with SMS system activated,
the number of bowl ejections for each preset separation cycle is recorded. In case of a manual separation
stoppage the displayed value is set to zero.
(total)
Number of SMS functions. On a UNITROL separator

with SMS system activated, the number of bowl ejections is continuously recorded. The displayed value
cannot be reset.
Water removal time

total
The water valve opening time is continuously recorded. The value cannot be reset.
8555-9001-010/1107
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8555-9001-010/1107
71
Display
Meaning
Water removal time

periodic
The water valve opening time is recorded for each

separation interval and is reset when the next ejection
is performed.
PTC-Alarm
This alarm is recorded when a switch-off is triggered

by the PCT sensors incorporated in the windings of
the separator motor.
PAL-Alarm
This alarm is recorded when the separating process is

cut off by the minimum pressure transmitter installed
in the product discharge line.
PAH-Alarm

cut off by the maximum pressure transmitter installed
in the product discharge line
FSH-Alarm

cut off by the maximum level switch installed in the
water discharge line (optional, no standard equipment).
LSHH-Alarm
LSHH solids vessel. This alarm is recorded when

the separating process is cut off by the "high/high"
level limit switch installed in the solids vessel.
TSL-Alarm
TSL Product feed temperature. This alarm is recorded when the separating process is cut off by the
PT 100 temperature sensor installed in the feed line.
TSH-Alarm
TSH Product feed temperature. This alarm is recorded when the separating process is cut off by the
PT 100 temperature sensor installed in the feed line.
ISL-Alarm
Ejection monitoring. This alarm is recorded when the

ejection program is interrupted because the current
monitoring device responded.
SOLIDS PUMPALARM
Response of the solids-pump motor protection switch

is recorded.
FEED PUMP
-ALARM
Response of the feed-pump motor protection switch is

recorded.
Black-outS
The number of power failures occurred within the current separation program is recorded.
Solids pump counter:

recent 24 h
The solids pump switch-on intervals of the last 24

hours is recorded.
Water removal alarm
The number of continuous water removal cycles

greater than T23 is recorded.
Vibro-1 Alarm
Vibration alarm, stage 1

cut off by the (optionally available) vibration sensor installed on the separator.
Vibro-2 Alarm
Vibration alarm, stage 2

This alarm is recorded when the separator is switched
off by the (optionally available) vibration sensor installed on the separator.
Westfalia Separator
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3.6.12 Alarm memory

On the control unit, fault messages are registered in the alarm memory. Any
change in status (come/over/acknowledged) of a fault message gives a new entry in the alarm memory.
Max. 256 entries are memorized. As soon as the alarm memory cannot take in
more fault messages, the oldest entries are erased automatically.
Note:
Precise descriptions of the fault messages can be found in the separate description Settings and faults.
F1-PID controller3/6
F2-Time recording
F3-Alarm counter
F4-Alarm memory
Fig. 81
<Fault > K 001/015

#009 MOTOR PROTECT.
on 10.12.02 09:47:48
Fig. 82
The alarm memory display appears.

The fault messages are registered
in the alarm memory in chronological order.
Actuate the up/down arrow buttons.
This is to browse through the alarm
memory.
Press the ESC key.
This is to quit the alarm memory.
Legend of the display reading in the example:

Display
Meaning
<Fault>
A fault message is displayed.
Status of fault message:

K = fault message has come
Q = fault message was acknowledged
G = fault message is over
001/015
The fault message on display appears in position 1

(latest signal). The alarm memory contains 15 fault
messages. 001 to 256 are possible.
#009 MOTOR
PROTECT.
Fault no. and plain text of fault message.
on 10.12.02 09:47:48
Date and time at the moment of change in status

(come/acknowledged/over) of the fault message.
8555-9001-010/1107
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3.6.13 Maintenance
F1-Maintenance
F2-Volume
F3-Service Info
F4-Date Time
4/6
Fig. 83
Maintenance interval
Setting
Set:
4000 h
Actual:
2145 h
Press the EDIT key.

function keys.
Fig. 84
Under Set, a maintenance interval of 4000 h is factory-set as specified in the

separator manual. Under Actual, the number of separator operating hours is
displayed.
As soon the number of operating hours is reached, a collective alarm is triggered, and a corresponding warning signal is displayed on the screen. The collective alarm does not interrupt the separating program and has to be acknowledged by means of the ENTER key.
Note:
For setting the maintenance interval refer to the Instruction Manual of the separator installed.
8555-9001-010/1107
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3.6.14 Volume (option)

For entering data in Volume info for SMS registration, displacement and filling
and in Sensor test, proceed as follows:
F1-Maintenance
F2-Volume
F3-Service Info
F4-Date
Time
4/6
Fig. 85
Volume info for SMS registration, displacement, and filling:
Volume until SMS

Liters
Volume displacement
Liters
Select the value by means of the arrow keys.

Press the EDIT key.
function keys.
Fig. 86
Display
Meaning
Volume until SMS
Depending on the size of the

separator, the value for Volume
in litres until SMS registration is
entered here according to the
Bowl Volume table (see separate description Settings and
trouble shooting, chapter Bowl
volume/speed settings).
Volume Displacement

in litres for displacement is entered here according to the
Bowl Volume table (see separate manual Parameters and
trouble shooting, chapter Bowl
volume/speed settings).
Setpoint
Actual
value
8555-9001-010/1107
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75
Filling water volume

Liters
---->>
Fig. 87
Display
Meaning
Setpoint
Filling-water volume

in litres for filling is entered here
according to the Bowl Volume
table (see separate manual Parameters and Trouble Shooting,
chapter Bowl volume/speed
settings).
Actual
value
Sensor check:
Water impulses for

sensor check
T60: Start impulse
P:
sec
A: sec

Press the EDIT key.
function keys.
Fig. 88
8555-9001-010/1107
Display
Meaning
Setpoint P
Start impulse
After a manual start or when

C4 Sensor check has expired, the filling and displacement water valve is opened for
10 seconds.
10.0 s
Actual
value A
Westfalia Separator
76
T61:
P:
T62:
P:
Sensor
sec
Sensor
sec
interval
A:
sec
impulse
A: sec
Fig. 89
Display
Meaning
Setpoint P
Sensor interval
Filling (T60) is followed by a 3

seconds pause via T61.
3s
Sensor impulse
When the T61 pause has

ended, water is injected via
T62 for one second, through
the filling and displacement
water valve.
1s
Actual
value A
8555-9001-010/1107
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77
3.6.15 Service information

For displaying the separator data and service addresses perform the following
steps:
F1-Maintenance
F2-Volume
F3-Service Info
F4-Date Time
4/6
Fig. 90
Separator ser. no.

-> 1234-567 <Commissioning date
-> 17.11.2002 <Fig. 91
8555-9001-010/1107

The serial number and the commissioning date can be adjusted:
Press the EDIT key.
function keys.
Select the next value or browse the
menus by means of the arrow keys.
Display
Meaning
Separator serial no.
Entering the serial number of the separator to

be actuated
Commissioning date
Entering the date of commissioning
Prog
Displaying the current software number
Version
Displaying the current software version
Control Unit Part-No.
Part number of the control unit
Date
Display of the current date
Time
Display of the current time
Service Sep. Operating

Hours
Displaying the number of operating hours
Service addresses
Here all the service addresses can be called

one by one.
Operating time of the separator motor
Westfalia Separator
78
3.6.16 Date and time

For calling up date and time proceed as follows:
F1-Maintenance
F2-Volume
F3-Service Info
F4-Date/Time
4/6
Fig. 92
Change date/time
26. 4. 3
16:13:19
Fig. 93
Actuate the right/left arrow buttons.

Move the cursor to the desired
value.
Press the EDIT key.
Adjust the value by means of the
function keys.
The new selection is accepted.
Note:
The selection is undone by pressing
the ESC key. The current setting is
maintained, and the system jumps
back to the previous menu.
Display
Meaning
Date/Time
Date and time displays are used to trace alarm signals accordingly. The date format is languagedependent.
There is no leading zero shown in the display. In
Fig. 93, the year 03 is displayed as 3.
The preset date is memorized for about 6 weeks
when the control unit is switched off.
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3.6.17 Separator settings

The preselected separator settings are default factory settings.
F1-Sep.Settings 5/6
F2-Contrast
F3-Language
F4-Speed monitoring
Fig. 94
Separator Selection
F1 Key
Model: OSD -6
Fig. 95
Function
Conditions
Selecting the separator type
F1 = OSD-6, OSD-18,
OSD-35, OSD-60,
OSD-80
The control unit is factory-set to the separator type installed; consequently all
corresponding timer settings are loaded automatically. If, for service reasons, allocation is re-made, the separator type can be selected by actuating the F1 key
several times.
Press the F1 key until the separator type shown in the display changes. To prevent the type from being changed by mistake, selection is delayed by 3 seconds.
When exchanging the control unit, the separators of previous OSC, OSB, and
OSA series can be selected as well.
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Process selection
F1 Key
Op.mode: single -02
Fig. 96
Function
Conditions
Selecting the separator operating mode
F1 = single -01,
single -02, single -01/36,
single -01/96, single -91
Actuate the F1 key until the desired operating mode of the separator type is displayed. An overview of the separator operating modes can be found in chapter
3.5, Process data overview (Home).
Solids selection
F1 key
MODE: LSHH
Fig. 97
Function
Conditions
Selecting a level switch for the solids pump

when using Compact Units (CUs9:
LSHH, LSHH-LSH, LSHHLSH-LSL,

no solids vessel
Press the F1 key until the desired level switches are shown in the display.
By means of the F1 key the CU function is selected, and the sludge pump is
started automatically when bowl ejection is triggered. In addition, the solids
pump is switched off via timer 40, according to solids tank volume and pump
throughput. The timers have to be adapted to local conditions, if required. During separation, pause-and-impulse cycles are performed which can be modified
by means of the T41 (pause) and T40 (operation) keys.
When selecting LSHH, only an alarm is produced via the level switch.
When selecting LSHH-LSH, the sludge pump is automatically started when bowl
ejection takes place. The pump is also turned on via LSH and stopped via T24.
When selecting LSHH-LSH-LSL, the sludge pump is switched on via LSH and
stopped via LSH when T24 has elapsed.
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81
Sep-off in idle run

F1 Key
> OFF <
Sensor Check
F2-Key
> OFF <
Fig. 98
Function
Conditions
Switch-off of separator in idle run, as soon as a

delay period has elapsed.
F1 = ON/OFF
Actuate the F1 key to activate automatic separator switch-off when running

idle.
When ON is displayed, the separator is turned off with a preceding bowl ejection, when no switch-over to separation (process) takes place at the end of the
T39 period..
Idle condition is established when an alarm is given along with feed valve
closing or after start-up. If this condition arises, the corresponding message is
shown in the display, and the alarm system is activated.
By actuating the F1 key again, automatic switch-off of the separator running at
idle is turned off.
Function
Conditions
Sensor Check (Option)
F2 = ON/OFF
On UNITROL separators with activated WMS or SMS sensors, one can check
the WMS transmitter and the pressure switch in the bypass line for proper function by actuating the F2 key.
When starting the ejection program manually or at the end of the C06 counter
setting, the WMS and SMS sensors are checked for proper signal quality by injecting water. Only when proper functioning is confirmed will the separating
process be released. In case of malfunction the corresponding alarms will be
triggered. The testing period for the WMS and SMS sensors can be preselected
by means of T3.
The sensor check is switched off by actuating the F2 key again.
Note:
When activating the sensor check, calculation of the automatic water injection
for displacement and filling is launched as well.
For this purpose, enter the bowl volumes (depending on the separator size) for
the operations "liters up to WMS registration", "liters for displacement" and "liters for filling" from the separate manual "Parameters and troubleshooting" according the specified table.
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PSL-Function check
F1 Key
> OFF <
Partial ejection:
F2 Key
>OFF<
Fig. 99
Function
Conditions
PSL function monitoring
F1 = ON/OFF
Press the F1 key to activate function monitoring of the pressure transmitter in

the product discharge.
With function monitoring switched on, the pressure transmitter in the ejection
program is checked for 0 status. Faulty permanent signal is thus prevented from
being triggered by a defect on the pressure transmitter.
If this fault arises, the corresponding message is shown in the display, and the
alarm system is activated.
Function monitoring is switched off by actuating the F1 key again.
Function
Conditions
Partial ejection program selection
F2 = ON/OFF
Press the F2 key to activate the partial ejection program.

When using OSD separators, partial ejections can be performed if desired, with
the corresponding operating water system. Time-dependent and SMSdetermined bowl ejections are preformed as partial ejections if the current value
on the partial-ejection counter C2 has not returned to zero.
Partial ejections that are launched by means of the "Process stop / start" buttons and by zero status of the C2 counter, are generally performed as total ejections.
The partial ejection program is switched off by actuating the F2 key again.
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83
Bowl monitoring:
F2 Key
>OFF<
Fig. 100
Function
Conditions
Bowl monitoring
F2 = ON/OFF
Press the F2 key to activate separator bowl monitoring.

For bowl monitoring, the cyclical closing-water impulse for the bowl hydraulics is
checked, i.e.: if the closing-water rate is too high, the bowl is opened which
causes the current to rise and/or the bowl speed to fall.
Bowl monitoring is controlled as follows:
3 seconds before the closing-water injection impulse, the actual operating
current of the separator is measured and memorized.
3 seconds after closing-water injection, the measuring operation is repeated, and the result is compared with the previously registered current
and speed values.
If a deviation from the permissible offset value is observed, a corresponding
alarm is triggered.
The separating process remains uninterrupted.
Bowl monitoring is switched off by actuating the F2 key again.
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84
3.6.18 Contrast
For adjusting the display contrast proceed as follows:
F1-Sep.Settings 5/6
F2-Contrast
F3-Language
F4-Speed monitoring
Fig. 101
Display contrast:
Contrast: 6
Fig. 102
Actuate the up/down arrow button.

Set the contrast to a value between
0 and 15.
0 = lowest contrast
15 = highest contrast
The new selection is accepted.
Note:
maintained and the system jumps back
to the previous menu.
3.6.19 Language
For language selection proceed as follows:
F1-Sep. settings 5/6

F2-Contrast
F3-Language
F4-Speed monitoring
Fig. 103
Language selection:
Current:
GER
New:
ENG
Selecting a new language:

Actuate the up/down arrow button.
Browse through the languages.
The new selection is accepted, the
program re-starts.
Fig. 104
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85
Depending on the program version, five languages are available for selection.
Program version
Languages
Code
D10-0A1-V1.20*
German
GER
English
ENG
French
FRA
Italian
ITA
Spanish
ESP
* The program version can change due to technical progress.
$ 002
transfer
>Parametrization
> running
<
<
Note:
maintained and the system jumps back
to the previous menu.
Fig. 105
For firmware reasons some system outputs are only available in the languages
of program version D10-0A1-V1.20*. If other languages are selected, the output
will be in English.
Note:
Following a language selection, the new language is transferred from the Micro
Memory Card (MMD) which takes approx. 3 minutes. During this period, no data
is shown on the display; the selection is accepted only after pressing the
ENTER key, and the program re-starts.
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86
3.6.20 Speed monitoring (option)

Monitoring of the bowl speed for alarm signalling is pre-set via the min. and
max. values. For adjusting the speed monitoring parameters proceed as follows:
F1-Sep. settings 5/6

F2-Contrast
F3-Language
F4-Speed monitoring
Fig. 106
F1-Speed ON/OFF>OFF<
Speed max:12000 rpm
Speed min:11000 rpm
actual:11500 rpm
Fig. 107
By actuating the F1 key, separator

speed monitoring is activated/deactivated.
When the min. max. values are
exceeded, the separator is switched
off automatically.
Setting the speed monitoring parameters:
Select the min. and/or max. value by
Press the EDIT key.
function keys.
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87
Offset ejection mon.

270 rpm
Offset bowl monit.
100 rpm
Fig. 108
Function
Offset ejection monitoring
Just before an ejection the bowl speed is read, and the offset value is added.
After bowl ejection within the time setting of timer 27, the speed has to decrease by this value.
While in separating mode, launch a total ejection by means of the "Start key
and observe the ejection speed in the corresponding display. Normally the
ejection speed is lower than the separating speed. Enter the difference between ejection speed and separating speed as offset value.
Example:
(speed in separating mode: 10,000 rpm ejection speed: 9,700 rpm) - 10 %
= offset speed: 270 rpm
The ejection monitoring is not operative if 0 rpm has been entered as offset
value. This, however, should be done in exceptional cases only.
Offset bowl monitoring
For bowl monitoring, the cyclical closing-water impulse for the bowl hydraulics
is checked, i.e.: if the closing-water rate is too high, the bowl is opened which
causes the speed to fall and is monitored as follows:
- 3 seconds before closing-water injection impulse, the actual speed of the
separator is measured and memorized.
- 3 seconds after closing-water injection, the measuring operation is repeated, and the value is compared with the previous speed value.
If the value differs by more than 100 rpm, a corresponding alarm is signalled;
the separating process is not interrupted.
Impules per rev.

2 Imp.
Fig. 109
Function
Impulses per revolution
Number of pulses energizing the bowl sensor per revolution of bowl.
Set a value between 1 and 10.
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88
3.7
Changing the Micro Memory Card (MMC)

The control program and all setting/adjustment data are stored on the removable Micro Memory Card (MMC). If required, these data can be downloaded,
e.g. when the Micro Memory Card (MMC) is inserted in a new control unit.
The control unit cannot be used without the Micro Memory Card (MMC) or with
a defective card. In this case the message CPU is in stop will be displayed.
1
2
Fig. 110
"X7 MMC" port
Micro Memory Card (MMC)
Make sure that the power supply unit is switched off prior to changing the Micro
Memory Card (MMC).
When a new Micro Memory Card (MMC) has been inserted, the D10 unit is in
STOP mode when being switched on for the first time.
Switch the voltage supply off and on again. The D10 will then be in RUN
mode.
The Micro Memory Card (MMC) must not be read out using commercially available card readers. The program may be destroyed.
Only the control unit purchased from Separator Mineraloil Systems GmbH can
read the program content on the MMC, and proper operation can be guaranteed.
8555-9001-010/1107
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3.8
89
Memory reset
3.8.1 Setting the jumper

Only qualified staff or authorized specialists are allowed to open the control
cabinet.
Normally the operating modes RUN, STOP, and MRES cannot be changed using the operating mode selector of the control cabinet. If, however, this is required for some reason, e.g. to reset the memory, a jumper has to be connected
between the terminals AT1 and AT2 for activating the authorization.
Whenever the operating mode selector switch is pressed, the status of the control unit is changed.
Fig. 111
Power supply connector X1
Jumper between AT1 and AT2
The RUN key has to be pressed for at least 500 ms to trigger the status change
and to make the key LED light up. The key LEDs do not indicate the operating
status of the control cabinet but the position of the operating-mode keys.
To continue using the unit the jumper has to be removed.
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3.8.2 CPU reset

Under certain circumstances it might be necessary to reset the CPU of the control unit.
Resetting the CPU means that the CPU is reinitialised. The program currently
stored in the RAM and all data will be overwritten by the content of the Micro
Memory Card (MMC).
Fig. 112
Select the operating mode STOP by pressing the DOWN key (2):
the LED "S" lights up,,
the LED "STOP" lights up,,
Select the operating mode MRES by pressing the UP (1) and DOWN (2) keys
simultaneously.
the LED "M" lights up,,
Keep the keys pressed until the status LED STOP lights up a second time
and then remains on (after about 3 seconds).
Then release the keys.
You have to press the two keys again within 3 seconds.
When the LED STOP flashes rapidly (at about 2 Hz), you can release the
keys.
When resetting of the CPU is finished the LED STOP stops flashing and
changes into continuous light.
The CPU is now reset, and the program is in STOP mode.
Note:
The steps describe here are only necessary if the user wants to reset the control
unit himself. If the control unit requests to be reset, which is shown by slow
flashing of the STOP LED, it will be sufficient to press the UP (1) and DOWN
(2) keys simultaneously in order to start resetting.
8555-9001-010/1107
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Maintenance and servicing

4.1
4.1.1
4.1.2
4.2
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91
Accident prevention ............................................................................... 92

Removing faults ..................................................................................... 93
Westfalia Separator
92
4.1
Accident prevention
Be sure to observe the safety precautions in chapter 1 when carrying out maintenance and repair work.
To be on the safe side, the most important safety precautions concerning maintenance and repairs are repeated here.
Before carrying out maintenance and repair work:
Switch off all electrical appliances via the main
switch,
Lock the installation to prevent it from being accidentally switched on.
Fig. 113
4.1.1 Demands on the operating and maintenance personnel

Operating, maintaining or repairing the separator, the control system or the
separator plant requires specialized knowledge!
CAUTION!
Operating, maintenance or repair work by unqualified or unauthorized
personnel can lead to operating, assembly and handling errors and severe
damage to persons and property.
Westfalia Separator accepts no liability for damage caused by unqualified
or unauthorized personnel!
For operation, maintenance and repair work, personnel may only be deployed
who
have reached a minimum age of 18 years.
are demonstrably familiar with the state-of-the-art through briefings and training.
are adequately qualified for performing the work and checking it.
The operator of the separator, the control system or the separator plant
is responsible for the necessary skills and knowledge of the personnel.
is responsible for briefing and training the personnel.
must be sure that the personnel have read and understood the manuals necessary to carry out their work.
Westfalia Separator offers a an extensive range of training and advanced training courses. For more in-depth information, please check back with Westfalia
Separator or one of their authorised agencies.
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93
4.1.2 Spare part requirements
Fig. 114
4.2
Use only genuine spare parts from Westfalia

Separator.
The use of non-genuine parts leads to:
safety risks,
less durability and availability,
increased service requirement.
If a safety risk occurs when using non-original
spare parts, this may have legal consequences
for the responsible persons. In such cases,
Westfalia Separator accepts no liability or warranty claims.
Removing faults
To remove faults, refer to the separate documentation Parameters and Trouble
Shooting.
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94
Westfalia Separator
8555-9001-010/1107
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Installation and connection

5.1
5.2
5.3
8555-9001-010/1107
95
Installation of the control system ........................................................... 96

Connecting the control system .............................................................. 97
Centralised control via potential-free contacts....................................... 98
Westfalia Separator
96
5.1
Installation of the control system

General installation instructions
Special attention must be paid to the installation guidelines of Westfalia
Separator.
Mount the control system in the vicinity of the separator either on a wall or a
frame.
If you mount the control system on a wall, you must ensure a wall clearance
of approximately 20 mm.
Seal the fastening holes on the rear of the control cabinet by putting seals underneath.
Take into consideration the following criteria when selecting the installation
site:
Direct sunlight on the display should be avoided if possible to ensure that
the display can be read.
Heating up of the device by external heat sources should be largely excluded.
The control system should not be mounted in moist environments or wet
areas (see also section Technical data).
In the case of shipboard operation:

Fasten the control system in a way to avoid vibrations.
Do not fit the control system in the vicinity of hot pipes.
Arrange the air discharge from the ventilator and filter so that adequate ventilation is assured.
Humidity / dew
If there is a risk that the control system is exposed to dew, the supply voltage
should always be switched on to keep the temperature inside the control cabinet
as constant as possible.
If power is supplied via the motor starter, the main switch should remain on.
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97
Before carrying out work, disconnect power to all components of the monitoring system!
Risk of injury due to electrical voltage
and unintended start-up of the separator!
Fig. 115
5.2
Before carrying out work on the

separator and electrical plant components:
standstill.
via the main switch,
Connecting the control system

Special attention must be paid to the installation guidelines of Westfalia
Separator.
The inputs and outputs are allocated to the corresponding terminal blocks on
the subplate as specified in the terminal diagrams.
Operating voltages
Connect the control system only to voltages that are specified on the nameplate inside the control cabinet.
The standard rating for the control voltage for solenoid valves for operating
water and control air is 24 VDC.
The voltage-free contacts of the interface relay carry external voltages if
they are, for example, used as interlocks in pump controls.
The output modules are provided with short-circuit proof transistor outputs.
Installation regulations:
Lay the signal lines separate from lines with high voltages (e.g. power cables,
motor leads etc.).
Firmly tighten the cable glands for leading in the cables.
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98
5.3
Centralised control via potential-free contacts

The integration of local separator control units into the customer's central control
systems requires the communication signals to be discussed when placing the
order.
The control unit can be linked to a centralised control system via a hardware
signal.
A potential-free contact indicating the
collective alarm can be used for customer-side evaluation.
Fig. 116 Wiring diagram (example)
8555-9001-010/1107
Westfalia Separator
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99
Westfalia Separator
Take the Best - Separate the Rest
A company of GEA Group
Westfalia Separator Mineraloil Systems GmbH Werner-Habig-Strae 1 D-59302 Oelde (Germany)
Phone.: + +49 (0) 25 22/77-23 94
http://www.westfalia-separator.com/ mailto:info@gea-westfalia.de

040 - 8555 9001 010

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Westfalia Separator

Mineraloil Systems GmbH

Control system for separators with self-cleaning bowl

TRANSLATION OF THE ORIGINAL INSTRUCTION MANUAL

A company of GEA Group

This page must be filled in by the user.

For your safety

Observe the accident prevention regulations!

Operate the separator only in accordance with agreed process

Getting acquainted with the operating elements ................................... 38

Maintenance and servicing

Timer lists 1 and 2 ................................................................................. 54

Accident prevention ............................................................................... 92

Installation and connection

Installation of the control system ........................................................... 96

Nameplate (inside the control cabinet)

Intended use involves

Non-compliance with the intended use

The control system may not be operated by:

The separator may not be operated:

Safety markings on a control unit (example)

Configuration plan plates

1.4.1 Safety markings and their meaning

Before carrying out work on the

Danger due to electrical voltage!

Before working on electrical control/plant components:

Pictograms with warning text

Sous tension mme

Voltage also present

Danger through external voltage!

Danger through external voltage!

The grounding protection is a measure

Operations on the control system

Special attention must be given to:

1.5.1 Demands on the operating and maintenance personnel

1.5.2 Spare part requirements

Use only genuine spare parts from Westfalia

1.5.3 Electrical installation

The frequency and voltage of the

Carry out voltage equalization.

When unusual noises or vibrations occur on the separator:

1.5.5 Shut-down and Emergency-Off

1.5.6 Maintenance and repair

Make sure the separator is at a

The operation of centrifuges / control systems in "zone 0" areas, i.e.

1.6.1 Classification of the centrifuge / plant

1.6.2 Obligations of the operator

1.6.3 Standards and guidelines

EN 50019 or IEC 60 079-7

1.8.1 After delivery

Single or serial (-91-)

The separator is run in single or series operation (-91-).

Single or series (-01-)

(Water Content Monitoring

The separator is run in single or series operation (-01-).

Single or series (-01/36-)

The separator is used for lube-oil treatment,

Functional layout diagram

Water pressure reducer

Control system and motor starter for separator

Terminal box (fitted to separator)

Water detector (WMS sensor)

Pressure transmitter for solids-space monitoring