Professional Documents
Culture Documents
Canline Break Down 092015
Canline Break Down 092015
Can Item
Code
Machine Name
Variant
115282
can line
125ml
115282
can line
125ml
115281
can line
125ml
115284
can line
125ml
115284
can line
125ml
115283
can line
125ml
118402
can line
70ml
118402
can line
70ml
118234
can line
70ml
118233
can line
70ml
118233
can line
70ml
118233
can line
70ml
118332
can line
90ml
118332
can line
90ml
119646
can line
300ml
119646
can line
300ml
119647
can line
300ml
119647
can line
300ml
119648
can line
300ml
119489
can line
300ml
119414
can line
300ml
118372
can line
300ml
119773
can line
300ml
118264
can line
250ml
118253
can line
175ML
118253
can line
175ML
118253
can line
175ML
118254
can line
175ML
118254
can line
175ML
118254
can line
175ML
118402
can line
70ML
118402
can line
70ML
118403
can line
70ML
118239
can line
70ML
118239
can line
70ML
118331
can line
70ML
118401
can line
70ML
118233
can line
70ML
118233
can line
70ML
118234
can line
70ML
118234
can line
70ML
118499
can line
70ML
119889
can line
75ML
119889
can line
75ML
119889
can line
75ML
119888
can line
75ML
119888
can line
75ML
119888
can line
75ML
119888
can line
75ML
118243
can line
150gm
118243
can line
150gm
118242
can line
150gm
118242
can line
150gm
118240
can line
150gm
118241
can line
150gm
118241
can line
150gm
120216
can line
150ml
118880
can line
150ml
118975
can line
150ml
118249
can line
200ml
118247
can line
200ml
118247
can line
200ml
118510
can line
200ml
Shift Working H
Product Name
Total
Target
Bal Qty
As per
from
Prod Ord Shift B
Planned
Target
for the
Shift
Output
Rate
12000
2944
2944
9375
9056
9056
12000
12079
75000
12000
11008
12000
5120
5120
75000
8000
8000
18000
3712
75000
14288
9375
20000
20151
52000
8064
50000
40448
40448
3968
3968
16128
36000
19456
19456
33000
17680
17680
46000
0
alu can pc hair spray 300ml reg
alu can pc hair spray 300ml ultra
0
24500
15340
15340
15236
0
alu can pc hair spray 300ml ultra
12500
9048
12661
8112
46000
8067
8000
8000
8000
8164
8164
46000
8000
8216
8216
46000
19864
8112
9048
20000
46000
alu can jc blue hrs rose 175ml iraq
63000
14948
14948
50000
0
31820
31820
0
0
16132
16132
5180
65000
10804
10804
49432
49432
30000
14976
14976
75000
15130
15130
25000
25060
15000
9600
5676
5676
15000
15017
25000
25188
40000
5376
34944
40000
34048
6174
30000
30464
34944
6174
166000
61056
61056
75000
48384
48384
56576
56576
46592
46592
78464
78464
65536
65536
58496
58496
108000
43956
43956
80000
108000
64188
64188
80000
30000
9546
14652
14652
24000
24164
30000
27602
30000
2399
80000
15000
15072
2399
10000
10138
25000
25506
18000
18056
75000
56000
30118
56000
26122
75000
25000
25284
18056
26122
75000
0
Total
1353000
1393773 1179375
O.R
Actual
MPS
(Output
Productio Complian Reliabilit Utilizatio
n
ce
y)
n
2944
100%
31%
31%
9024
100%
0%
0%
12079
100%
16%
16%
11008
100%
0%
0%
5120
100%
7%
7%
8576
107%
0%
0%
3712
100%
5%
5%
14336
153%
0%
0%
20151
100%
0%
0%
8064
100%
16%
16%
40448
100%
0%
0%
3968
100%
0%
0%
16128
100%
0%
0%
19456
100%
0%
0%
100%
0%
38%
38%
0
17680
100%
Down
Time
Reason
No of
Breakdow Down time
n
Hours
bundling
m/c b/d
1.5
bundling
base
m/c
b/d
coating
1.45
0.5
bundling
m/c b/d
1.5
trimming
m/c b/d
m/c fault
base coat
roller
changed
15340
100%
0%
0%
bundling
m/c b/d
15236
100%
0%
0%
trimming
m/c b/d
0.5
9048
100%
0%
0%
12661
100%
0%
0%
8112
100%
18%
18%
8067
100%
0%
0%
8164
100%
18%
18%
8216
100%
18%
18%
19864
100%
0%
0%
100%
0%
30%
30%
0%
14948
31820
100%
100%
0%
0%
washing
m/c chain
got stuck
0.5
printing
m/c ink
unit
not
working
properly
press m/c
b/d
2.5
oven
chain
necking
problem
m/c
bottom
washing
pusher
m/c
unit
b/d
electrical
b/d
5.5
necking
m/c b/d
bundling
m/c
problem
printing
16132
100%
0%
0%
5180
100%
0%
0%
10804
100%
0%
0%
49432
100%
0%
0%
14976
100%
20%
20%
packing
m/c b/d
10
15130
100%
0%
0%
necking
m/c b/d
25060
100%
0%
0%
press b/d
1.5
9600
100%
0%
0%
5676
100%
0%
0%
punch
connector
problem
0.5
15017
100%
0%
0%
25188
100%
0%
0%
5376
100%
0%
0%
34944
100%
0%
0%
34048
100%
0%
0%
6174
100%
0%
0%
30464
100%
0%
0%
61056
100%
81%
81%
48384
100%
0%
0%
56576
100%
0%
0%
46592
100%
0%
0%
78464
100%
0%
0%
65536
100%
0%
58496
100%
43956
press tools
problem
0%
press tools
problem
1.5
0%
0%
press tools
problem
100%
55%
55%
necking
m/c b/d
64188
100%
80%
80%
press m/c
b/d
1.5
9546
100%
0%
0%
14652
100%
0%
0%
24164
100%
0%
0%
27602
100%
0%
0%
2399
100%
3%
3%
15072
100%
0%
0%
10138
100%
0%
0%
25506
100%
0%
0%
18056
100%
24%
24%
30118
100%
0%
0%
26122
100%
35%
35%
25284
100%
0%
0%
100%
0%
100%
0%
119%
118%
0%
1399278
0%
100%
24
50.95
No of
Hours
Wrkd
Lacquer
Used
Lacquer
(Stock in
Hand)
Qty
Working
Hours
No of
Labour
Lacquer Name
holac 802-3601
5900 kg
holac 802-3601
5900 kg
holac 802-3601
5900 kg
holac 802-3601
5900 kg
holac 802-3601
5870 kg
holac 802-3601
5870 kg
holac 802-3601
5850 kg
holac 802-3601
5850 kg
holac 802-3601
5850 kg
8
8
8
8
8
8
0
8
0
8
8
0
8
holac 802-3601
5850 kg
holac 802-3601
5850 kg
holac 802-3601
5700 kg
holac 802-3601
5700 kg
holac 302-3227
6345 kg
holac 302-3227
6350 kg
holac 302-3227
6350 kg
12
holac 302-3227
6350 kg
12
12
holac 302-3227
6350 kg
12
12
holac 802-3601
5650 kg
12
12
holac 802-3601
5650 kg
12
holac 802-3601
5630 kg
0
8
0
0
8
0
8
0
0
0
12
0
0
0
12
12
holac 802-3601
5630 kg
12
holac 802-3601
5630 kg
12
12
holac 802-3601
5630 kg
12
12
holac 802-3601
5630 kg
12
12
holac 802-3601
5630 kg
12
12
holac 802-3601
5630 kg
12
12
holac 802-3601
5630 kg
12
12
holac 802-3601
5600 kg
12
12
holac 802-3601
5600 kg
12
12
holac 302-3227
6200 kg
12
12
holac 302-3227
6200 kg
12
holac 302-3227
6050 kg
12
holac 302-3227
6050 kg
0
12
0
0
12
0
12
12
0
0
0
12
12
holac 802-3601
5450 kg
12
holac 802-3601
5450 kg
12
0
12
0
12
0
448
Date
7.00 to 1.00Remarks
line change over 35 dai
125ml can
1.00
to
2.00
blue
3.00 to 5.30printing
prodl ofsetting
jc blue jc
power
power change over
5.30 to 6.30 printing
2.00 to 3.00 energetic
prod. of jc blue power
6.30 to 8.30 prod. of energetic
8.30 to 9.30 printing change over magic
8.30 to 11.00 prodl of magic
7.00 to 8.00 oven temp .line set up
8.00 to 9.00 prod. of magic
9.00 to 10.30 bundling m/c b/d
10.30 to 11.30 printing change over
romantic
11.30 to 1.00 prod. of romantic
1.00 to 2.30 size change over same dia
70ml can
2.30 to 3.00 prod. of tea rose
3.00 to 5.15 prodl. Of tea tose
5.15 to 6.00 printing change over to
heaven
6.00 to 9.00 prod. of heaven
9.00 to 9.45 printing change over to
chamsy
9.45 to 11.00 prod. of chamsy
Shift
9/1/2015 Shift A
9/1/2015 Shift B
9/1/2015 Shift B
9/1/2015 Shift B
9/2/2015 Shift A
9/2/2015 Shift A
9/2/2015 Shift B
9/2/2015 Shift B
9/2/2015 Shift B
9/2/2015 Shift B
9/3/2015 Shift A
9/3/2015 Shift B
9/3/2015 Shift B
9/5/2015 Shift A
9/5/2015 Shift B
9/6/2015 Shift A
9/6/2015 Shift A
9/6/2015 Shift B
9/6/2015 Shift B
9/6/2015 Shift B
9/7/2015 Shift A
9/7/2015 Shift A
9/7/2015 Shift B
9/7/2015 Shift B
9/8/2015 Shift A
9/8/2015 Shift B
9/8/2015 Shift B
9/9/2015 Shift A
9/9/2015 Shift B
9/9/2015 Shift B
9/10/2015 Shift A
9/10/2015 Shift A
9/10/2015 Shift B
9/10/2015 Shift B
9/13/2015 Shift A
9/13/2015 Shift B
9/14/2015 Shift A
9/14/2015 Shift B
9/14/2015 Shift B
9/14/2015 Shift B
9/15/2015 Shift A
9/15/2015 Shift A
9/15/2015 Shift A
9/15/2015 Shift A
6.00 to 12.00 prod. of chamsy
12.00 to 12.30 printing change over
heaven
12.30 to 6.00 prod. of heaven
6.00 to 7.00 prod. of heaven
7.00 to 8.00 printing change over to
fashion
8.00 to 12.30 prod. of fashion
12.30 to 6.00 size change over to same
dia 75ml can & set up time of new
variant can & waiting for approval
9/15/2015 Shift B
9/15/2015 Shift B
9/16/2015 Shift A
9/16/2015 Shift A
9/16/2015 Shift B
9/17/2015 Shift A
9/17/2015 Shift B
9/18/2015 Shift A
9/18/2015 Shift B
9/19/2015 Shift A
9/19/2015 Shift B
9/20/2015 Shift A
9/20/2015 Shift B
9/20/2015 Shift B
9/21/2015
Shift A
9/21/2015
Shift A
9/21/2015
Shift A
9/21/2015
Shift B
9/21/2015
Shift B
9/21/2015
Shift B
9/21/2015
Shift B
9/22/2015
Shift A
9/22/2015
Shift A
9/22/2015
Shift B
9/22/2015
Shift B
9/28/2015
Shift A
9/28/2015
Shift A
Can Item
Code
Machine Name
Variant
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60GM
101266
tube line
60gm
101266
tube line
60gm
101266
tube line
60gm
Shift A
Product Name
8
Planned
Bal Qty Target
from for the
Shift B Shift
83000
68343
30000
58938
30000
34485
30000
0
83000
10032
10032
100032
Output
Rate
O.R
Actual
MPS
(Output
Down Breakdow
Producti Complian Reliabilit Utilizatio Time
n (No of
on
ce
y)
n
Reason
Days)
Down
time
Hours
30000
9405
31%
31%
100%
5.5
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
30000
18810
63%
63%
100%
3.5
30000
24453
82%
82%
100%
30000
15675
156%
52%
33%
120000
68343
68%
57%
83%
28
217
Lacquer
(Stock in
Lacquer
Hand)
Lacquer Name
Used
Qty
No of
Hours
Wrkd
Working
Hours
No of
Labour
holac 302-3227
6350 kg
12
12
holac 302-3227
6050 kg
12
12
holac-302-3227
5984 kg
12
252
12
holac-302-3227
5984 kg
pa
Date
Remarks
700 to 9.00 oven temp.
Heater
Breakdown
& line
set up
9.00 to 11.00 printing
Heater
changeBreakdown
to lemon
11.00 to 3.00 prodl of
Heaterlemon
Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
Heater Breakdown
6.00 to 9.30 capping
m/c b/d electrical
9.30 to 6.00 prod. of
60gm
6.00lemon
to 6.00
prod. of
lemon
9/1/2015
Shift A
9/2/2015
Shift A
9/3/2015
Shift A
9/4/2015
Shift A
9/5/2015
Shift A
9/6/2015
Shift A
9/7/2015
Shift A
9/8/2015
Shift A
9/9/2015
Shift A
9/10/2015
Shift A
9/11/2015
Shift A
9/12/2015
Shift A
9/13/2015
Shift A
9/14/2015
Shift A
9/15/2015
Shift A
9/16/2015
Shift A
9/17/2015
Shift A
9/18/2015
Shift A
9/19/2015
Shift A
9/20/2015
Shift A
9/21/2015
Shift A
9/22/2015
Shift A
9/23/2015
Shift A
9/24/2015
Shift A
9/25/2015
Shift A
9/26/2015
Shift A
9/27/2015
Shift A
9/28/2015
Shift B
9/29/2015
Shift A
9/29/2015
Shift B
Till Date
Total Down Time Hours
Total Production Hours
9/30/2015
50.95
448
Till Date
Total Down Time Hours
Total Production Hours
Sep-15
9/30/2015
217
252
Target
Total Target Production
Total Production (Pcs)
Production Surplus/ Loss
1,353,000
1,399,278
46,278
Target
Total Target Production
Total Production (Pcs)
Production Surplus/ Loss
83000
68,343
(14,657)
Actual vs Target
Actual vs Target
MPS
120,000
Actual Vs Rated
103.42%
Actual Vs Rated
Target Vs Rated
Utilization
114.72%
Target Vs Rated
Utilization
69.17%