sano COATER -MUSASHINO KIKAL C LABO. USS ele oa lela aU UHR ee Ne Coater has multiple processes such as coating, drying, and winding processes The machine to coat chemical and paint on material is called as coating machine. Multiple processes such as coating on material, putting coating liquid ‘on material, drying of multiple layers materials and coating liquid in drying furnace and winding of the sheet at last are called as coater. tito. musestineiksicojplenproductslcoaer!COATER -MUSASHINO KIKAI Makes impossible thing possible by long years results and experience Success by many tests using test unit Musashino Kikai coater is used in variety of applications such as processing of paper/polymer film/metal/wood board etc, We test “the idea of production, which has not been tried yet by actual unit “using our test unit or a test unit that is delivered to the customer site. Some makers have test units but their support is not good as we do: we have produced results using test unit by many trials and errors based on our long years result and experience, This process helps to reduce risk for customers. Single company support: Protection of confidential process We have strong confidence in technology to laminate on coated material: we can complete this process by ourselves and this is one of our good strong points. The customers see this is good benefit because of simplification of communication and protection of confidential data by single company support. ntpulwaw.musastine-kka.cojpleyprodutsoate!saneorr COATER -MUSASHINO KIKAI 20 types of coating method from ultra thin to ultra thick The different thickness coating methods for from ultra thick, 1-2 mm to nano-level ultra thin coating using about 20 kinds heads can be used. We have a test machine in a coating process center at Tokyo factory for high level of coating process: we help customers to realize their strong desire and idea as a product and help to develop the competitive only one product. Coating method types The coater is one word but there are many coating types. We use many types of coaters; the followings are main types. Direct gravure Chamber doctor Off set gravure coater coater coater O Pe, Coating Coating Coating 1~309/riWET 1~309/niWeT 0.5~10g/miWeT Viscosity Viscosity Viscosity 1~2,000cP 1~200cP 1~3,000cP ntpulwaw.musastine-kka.cojpleyprodutsoate! 39sano Coating speed 1~300m/min Stable coating amount and coating accuracy. Easy operation. Cell pattern cannot be deleted due to coating fluid. In case of coating fluid change gravure roll is needed to change. One roll kiss coater 1 ®t Coating 10~100g/riWET Viscosity 1~3,000cP Coating speed 1~100m/min Coating possible on uneven sheet. Mainly for under coat, Uneven coating in case of unstable sheet tension ntpulwaw.musastine-kka.cojpleyprodutsoate! COATER -MUSASHINO KIKAI Coating speed ~400m/min Direct gravure, reverse gravure. Keep from emitting smell and solvent. Stable viscosity level. Easy to exchange the blade Reverse kiss coater with small dia. gravure roll Coating 1~209/niWeET Viscosity 1~100cP Coating speed ~50m/min Paint not go from one side to the backside. For small number of lot and many kinds. Easy exchange of gravure roll Coating speed 1~300m/min Good for small amount coating in under and top coat. High speed coating possible for smooth and even coating surface. Bar coater (mayerbar) Coating 2~20g/niWET Viscosity 1~400cP Coating speed ~200m/min Good for small amount coating in under and top coat. High speed coating possible for smooth and even coating surface.sano Three reverse roll coater(Top feed) a Coating 8~50g/niWET Viscosity 1,000~50,000cP Coating speed 10~180m/min Wide range of application. Extremely wide range for coating thickness, Most appropriate for high viscosity coating. Many number of parts. MB (Cylinder blade) reverse coater ntpulwaw.musastine-kka.cojpleyprodutsoate! COATER -MUSASHINO KIKAI Three reverse roll coater(+fountain die) Coating 5~50g/niWET Viscosity 1,000~50,000cP Coating speed ~300m/min Following issues can be solved and always fresh coating fluid can be used. 1.Due to outside air contact of coating fluid, fluid viscosity changes. 2.Bubble occurs in coating fluid 3.Dry condition of coating fluid Air doctor coater(air knife) Four reverse roll coater(bottom feed) Gyo Coating 8~35g/niWET Viscosity 1~400cP Coating speed 10~250m/min Good for light and low viscosity coating (actual result: 5 ym). Reduce coating fluid loss by low speed operation of pickup roll. Forward rotation roll coater(transfer)sano Coating 10~300g/mWET Viscosity 1,000~50,000cP Coating speed ~150m/min Wide range of coating fluid viscosity; smooth coating surface by much coating fluid Blade coater @ ev, Coating 10~300g/niWET Viscosity 1,000~50,000cP Coating speed ntpulwaw.musastine-kka.cojpleyprodutsoate! COATER -MUSASHINO KIKAI Coating 1~50g/niWET Viscosity 1~1,000cP Coating speed 1~300m/min Only for water coating solvent, Even coating available on uneven sheet by non-contact coating, which does not depend on material thickness. Knife coater Coating 10~100g/riWET Viscosity 1,000~30,000cP Coating speed Gy Seiler! Coating 0.5~5g/niWET Viscosity 100~4,000cP Coating speed 10~500m/min High density coating fluid use available. Duplex high speed coating at the same time possible, Few streak problem. immersion coater Coating 50~5009/niWET Viscosity 10~2,000cPsano ~150m/min High speed, flat smooth coating possible. More chance for streak problem. MB (Circle blade) Comma coater =< Coating 20~150g/niWET Viscosity 1,000~10,000cP Coating speed 150m/min Wide range of coating fluid viscosity; smooth coating surface by much coating fluid ntpulwaw.musastine-kka.cojpleyprodutsoate! COATER -MUSASHINO KIKAI 1~50m/min Only for water coating solvent. Even coating available on uneven sheet by non-contact coating, which does not depend on material thickness. Slot die(fountain extrusion) Coating 3~50g/niWET Viscosity 50~50,000cP Coating speed 1~300m/min High accurate processing enables even coating width Much coating at the same time possible(curtain coater). Due to non-contact few dust generation Coating speed 1~50m/min Available for high porous material. Many types of coating possible with leveling coating fluid 79sano COATER -MUSASHINO KIKAI Coater Model ‘i Musashino Kikai technology UTE liows for high accurate thick TS coating. Even drying the sheet is important in this process. It a needs delicate technology PYefeceee because the coated sheet | characteristic changes by the drying condition. Tela ‘OL CLEAN Clean coater This is used in the clean room zone to manufacture the products only in the room. The equipment has some necessary functions that emitted dust can be removed and non-volatile oil is used for clean room operation Cola PV 03 A cater ntpulwaw.musastine-kka.cojpleyprodutsoate! SECU Centralized control system PeeN ene] for operation data Tela MULTI 02 Multi coater Large scale equipment to manufacture adhesive tape, craft tape etc. Line speed is one of important operation parameter. 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