KSB 6) TBB-DS-001 Centrifugal Pump Dat Page 1 Operating Conditions Customer shall ensure the pumps are primed prior to operation. ‘The pump selection is based on NPSH available of 2.64 m KSB assumes that the pump motor set will be installed on a non-classified area (non hazardous area) Offered pump is selected based on operating conditions and itis nota drop in replacement for existing amp. Please refer to KSB Data Sheets for details. Service As intermitent serves is specified, customer shall ensure that medium does not erystalize inside the pump. ‘The offered pump is equipped with steam jacket (heating chamber). Customer shal provide steam supply information for KSB's review. Page 2 Suction nozzle is 3” and discharge nozzle is 2” Pump bearings are oil lubricated (not oil mist or purge) Page S KSB Standard painting is provided for the offered equipment. KSB standard non-witnessed hydro, performance and NPSH tests are provided. If additional testing is required, please contact KSB. Page 8 Notes 2) Motor rating is 10hp 3) Offered pumps are API 610 pumps 3) A-8 material combination is provided 4) Exception is taken o this specification. KSB standard API 610 pumps are offered. 5) Exception is taken to this specification. Standard API 682 seals are offered 6) Please provide information on steam supply for KSB’s review. Hydrostatic test of steam jacket will be as per KSB’s standard, 8) & 10) Offered pump is selected based on operating conditions and it is nota drop in replacement for «existing pump. 11) Customer shall ensure the pumps are primed prior to operation, ‘The pump selection is based on NPSH available of 2.64 m for the given duty points 1BB-DS-002 Motor Data Sheet KSB standard IEC motor is quoted and motor rating is 1Obp. KSB assumes that the pump motor set will be installed on a non classified area (non hazardous area) 1BB-7S.002 Technical Specification_Pump API610 Pump Exception is taken to this specification. KSB standard API 610 pumps are offered. Data Sheets 1-2009 Offered pump is selected based on operating conditions and it is not a drop in replacement for existing pump. Thus, the data sheet was not considered, Offered pump is selected based on operating conditions and it is not a drop in replacement for existing pump. KSB, Inc. Page: Tf 1 ‘O96 KSB Proposal n° 1608159 rey.1Data sheet ‘Customer item no.: Communication dated: 30/08/2016 Doc. no.: Quick quote (Quantity: 4 RPH A8 050-280 Heavy Duty Centrifugal Pump to API 610 11th edition Operating data Requested flow rato 33.00 mh (Operating data determined for maximum inlet pressure Requested developed head 26.80.m Pumped medium + UREA +UREA ‘Not containing chemical and ‘mechanical substances which affect the materials Ambient aictemperature 200°C. Fuid temperature 430.0°C Fluid density 1210 kai? Fluid viscosity 2.10 mms ‘Suction pressure max. 0.00 bar.g ‘Suction pressure min. 0.31 barg NPSH avaliable 204m Ratio Q/Qbep 849% ‘Max. power on curve 8.32 HP Design Pump standard ApI610 ‘Casing drain Closed with blind ange at casing Type ot casing Single volute Casing Support Centering Venting ‘Self venting Design Baseplate mounted, long-coupled Orientation Horizontal Suction flange according «ASME B 18.6/NPS3/CL to(ON1) 800 / RE Discharge lange according ASME B 18.5/NPS2/CL to(DN2) 300/ RF Flanged openings are provided with metal closures atleast 5 ‘mm thick, witn elastomer gaskets and at least four ful-dismeter bolts. ‘Shaft seal ‘Single acting mechanical seal Manufacturer Crane Type ta Material code A2QQVMG Shaft seal code BSTFN Sealing plan| API plan 23+62: Single seal cartridge wit circulation (pump device) through a cooler and ges quench mechanical seal acc. to API 682 3rd Eslton ‘Seal chamber design ‘Standard seal chamber Cooling plan tan M (10th ed.) Cooling to heat exchanger Cooling Piping Stoel ST/ Cuzn Auxllary piping material _—_Stainless steel 1.4571 Drain material Steel ST xsB 6, Number: ES 4598891 Item no.: 100 Date: 19/09/2016 Page: 1/11 Version no: 4 Efficiency 530% Power absorbed 737 HP Pump speed of rotation 1778 rpm NPSH required 070m Permissible operating 36.13 arg pressure Discharge press. 3.18 barg Ditferential pressure 3.18 bar ‘Shutoff pressure 372 bara Min, allow, flow for continuous 11.65 mh stable operation Min. thermal flow rate 3.88 mh ‘Shutoff head 31.33m Bypass 0.00 mm ‘Sound pressure level LpA for 68 dBa ‘pump with motor Performance test Yes ‘Cooling water quantty 0.60 mm Contact guard wet Impelier diameter 248.0 mm ‘Minimum impeler diameter 230.0 mm Fall impeller diameter 286.9 mm Direction of rotation from drive Clockwise Bearing bracket construction Standard (normal) Bearing bracket se B03 Bearing seal Searing type Lubrication ype Lubrication monitoring Constant level oer manufacturer Fan cooling “Temperature inboard Temperature sensor PT100 outboard Vibration measurement tapping 2 vibration sensors Vibrotec ‘Wiring of monitoring eccestories Thrust bearing Radial bearing (Quantity of bearings in fixed Dearing assembly Bor PT100 Standard labyrinth ring ‘Ant-iction bearings oi ‘Constant level oiler + Oil evel sight glass KSB standard without Without Without Without Without None 7311BMUA NUZI3E 2Data sheet Customer item no. Communication dated: 20/08/2016 Doe, no.: Quick quote Quantity: + RPH AB 050-280 Heavy Duty Centrifugal Pump to API 610 11th edition Driver, accessories Manufacturer Coupling typ Nominal size Spacer length Coupling guard type Guard size ‘Guard material Baseplate type Basoplate size Baseplate drain ‘Motor alignment bolts Earthing connecton ‘This coupling and coupling guard fulls the ATEX requirements crane Metastream TSK 3 140.0. mm “Tread-proot (2N3230) At Steel ST Welded stool according to API 610 6 Drain channel Without with Earting connection wih 31M: 2x 11.5mm Driver type Drive standard mach Drive standard elec. Medel (make) Drive supplied by Motor const. type Motor size Materials A8 Volute casing (102) Casing cover (181) Shaft (210) Irpaller (230) Bearing bracket (330) soit ring (411.10) Packaging Packaging category Packaging for ransport IPPC Standard ISPM 15 Electr motor lec lec Siemens ‘Standard motor supplies by KSB mouriee by KSB 732M Siainless steel ASTM A743 GR CFM. Stainless steel ASTM A743 GR CFM ASI316 Siainless stael A743CFM Carson steel AZ16 WCB 1.4571 - Graphite B1 Wooden or plywood case, cover provided with polyproyiene celluisr sheet, ‘outdoor storage up to 3 monte ship Yes xsB 6, Number: ES 4598891 Item no.: 100 Date: 19/09/2016 Page: 2/41 Version no: 1 Efficiency class Efficiency class 1E2 acc. to 1EC80034-30-1 Designed for operation with Yes, frequency inverter Motor speed 1778 pm Frequency 60 He Rated voltage 460 Rated power P2 125HP Avaliable reserve 38.60% Rated current 1a7A Starting currant ratio TA Insulation class Fiolecat1 Motor enciosure IPSs Cos phi at 4/4 load 0.83 Motor effciency at 4/4 load 89.5% Temperature sensor 3 PTC resistors ‘Standsill haater Without Terminal box postion 0°/360" (top) Viewed from the erve Motor winding 460/795. Number of pols 4 Connection mode Datta Matar cooling metnos Surface cooling Motor material ‘Aluminium Frequency inverter operation Fl allowed allowed Motor noise pressurelevel 68 dBa Casing wearing (502.1) Stainless steel 316 Casing wear ring (602.2) Stainless stool 318, Impeller wear ring (603.1) Stainless steel 318 Impeller wear ring (603.2) _Stanloss stool 316, ‘Throttle bush (642.2) Stainioss steel 1.4571 ‘ius (802.1) 1.770307, Packaging for storage, Sutcoe erage 20°C to +50° or yp to 3 moths. Packet ‘must be covered. No corrosion protection, only transport protection.Data sheet ‘Customer item no.: ‘Communication dated: 30/08/2016 Dos. no.: Quick quote Quantity RPH A8 050-280 Heavy Duty Centrifugal Pump to API 610 11th edition Shaft seal aux. system Inboars Type of shaft seal auxlary Supply System system Manufacturer shaft seal KSB aunilay system Heat Exchanger Heat exchanger PNAS System type KwT2aF80010 Max. allow. temperature 280.0°C Certifications, Hydraulic performance test ‘Acceptance standard APL6I0 Quantity meas. points O-H 5 Cerificate Inspection cort. 3.1 to EN 10208 Test participation NNon-witnessed Quantity, non-witnessed = t Quantity, witnessed o ‘vibration test Yes Bearing temperature test Yes. Hydrostatic test (room temp.) Range Complete pump without shaft seal Tost pressure 58,09 barg Order documentation ‘The following documents will be supplied with the order Technical data sheet ‘Auxllry connection plan Materia! cerifcates (Operating manual Coating KSB coating code Surface preparation Nt to KSB AN 1865-1 Blasting, surface treatment ‘quailty SA2 1/2 Primer Hycro primer, water based xs b, Number: ES 4538891 lem no.: 100 Date: 19/09/2016 Page: 3/11 Version no 4 Max. allow. pressure 45.00 barg Cooling coi 0 Piping material Stainless steel 1.4571 API sealing plan ‘API Plan 23, Pressure vessel reguaion EU Pressure Equipment Directive PED Shatt ‘aunilary system ace. to API 682 3rd Esltion Test time 30.0 min Cerificate Inspection cert. 3.1 to EN 10208 ‘Test participation Non-itnessed Material certificate Ceantncato flute casing (102) “Test report 2.2 10 EN 10204 asing cover (161) “Test report 2.210 EN 10204 Material certificates: Impeller (230) Certcate ‘Test report 22 to EN 10204 Test report 2.2 to EN 10204 Inspection reports! certificates General arrangement drawing Performance curve Languages English Final coating 2.component polyurethane (Pur) Color Untramarine blue (RAL $002) KSB-blue Total fim thickness approx, 115 pm.Performance curve Customer item no. Communication dated: 30/08/2016 Dos. no.: Quick quote Quantity: 1 RPH A8 050-280 Heavy Duty Centrifugal Pump to API 610 11th edition xsB b, Number: ES 4598891 tem no.: 0 Date: 19/09/2016 Page: 4/11 ‘Version no 4 ‘ ‘ eae « - | — | Tow = ~~ ate | 7 = j——] i : ee } =| tems we rr ta i | | zs = e | | +7 | os — = rr er See ae . | f [4 | i | | :™ | | | . pe Ee ae Bi |e ree | = ° tem wm » «ae Curve data Speed of oaton 1778.9 Power absorbed rar HP Fu denety 4240 ign? NPSH roqured 070m Viscosty 20 mms Curve number wate aoa Flow rate ss00mm Eecive impel cameter 248.0 mm Requested fow rete 83.00™m%h ‘Acceptance standaréAPI6I0 “oisevecpesness 2680 Wir alow tow or 1188 mm Requested developed head 26.80 m Efficiency 580% Continuous sisble operation Min. thermal flow rate 3.88 mmInstallation plan ksB 6, ‘Customer item no. ‘Communication dated: 30/08/2016 Number: ES 4598891 Doc. no.: Quick quote tem no.:100 Quantity: 1 Date: 19/09/2016 Page: 5/11 PH AB 050-280 Version no: 1 Heavy Duty Centrifugal Pump to API 610 11th edition Drawing is not to scale Dimensions in mm Motor Connections ‘Motor manufacturer Siemens Surface type Raised face (8 / RF) Motor size 32M Suction ange according ASME 516.5 /DN 80/ Motor power 125HP to(ON1) 3008RF Number of poles 4 Discharge flange according ASME 816.5 /DN 50 Speed of rotation 1178 pm to(ON2) 2300KRF Positon of terminal box 0°/360" (top) Flanged openings are provided with metal closures at least 5 ‘Viewed from the drive mm thick, with elastomer gaskets and atleast four full-diameter bolt Baseplate Design Welded steel according to API610 Size 6 Coupling Material Stool ST Coupling manufacturer Crane Leakage drain baseplate 2.NPT. Drain channel ‘Coupling te Metastream TSK a) ‘Coupling size 13 Foundation bots 1N20x250 (Nat in scope of Spacer 140.0 mm supply) Weight net Pump 269g Baseplate 800 kg ‘Coupling 3kg ‘Coupling guard akg Motor 4gkg Total 1145 kg Connect pipes without stress or strain! For auxiliary connections seeInstallation plan ‘Customer item no. ‘Communication dated: 3 Doc. no.: Quick quote Quantity: 4 RPH A8 050-280 30/08/2016 Heavy Duty Centrifugal Pump to API 610 11th edition | PUMP CENTER LINE 4X GROUTING HOLES Ploxurme ues EARTHING CONNECTION FOUNDATION BOLTS LIFTING LUG FORM A ‘Supplementary drawing for baseplate details. xsB 0, Number: ES 4538891 Item no.:100 19/09/2016 Version no. 1 separate drawing.Installation plan xsB 6, Customer item no. ‘Communication dated: 30/08/2016 Number: ES 4538891 Dos. no,: Quick quote tom no.:100 Quantity: 4 Date: 19/09/2016 Page: 7/11 RPH A8 050-280 Version no. 1 Heavy Duty Centrifugal Pump to API 610 11th edition ‘Supplementary drawing for sealing system and heat exchanger / coolerConnection plan ‘Customer item no.: ‘Communication dated: 30/08/2016 Doc. no.: Quick quote Quantity: 1 RPH AB 050.280 Heavy Duty Centrifugal Pump to API 610 1 th edition kss 0, Number: ES 4538891 Item n0.:100 Date: 19/09/2016 Page: 8/11 Version no. Connections 126/124 Circulation inlout NPS 1/2/CL300 Circulation ine mounted by KSB. TEITA Coding liquid invout DN 1S/PN 16 Piping mounted by KSB 7B Cooling liquid drain. = 1/2 NPT. [Not executed casing cover 98 Pumped quid drain NPS 1/2/ CL. 300 Closed win bind flange at casing ‘24E Quench liquid in DN15/PN40 Quench piping mounted by KSB 1248 Drain for quench liquid 3/8 NPT Piping to drain pan mounted by KSB, 4M Pressure gauge 42. NPT Not executed connection 3M Pressure gauge 42 NPT Not executed Connection 138 Oil drain 42. NET Diilled and plugged. 1D Refill verting 2. NET (Closed with venting plug 638 Constantlevel oler 1/4 NPT ‘Supplied unassembled with main equipment, to be Installed by customer in ace. with operating instructions 4M Ternparature ow Not executed measurement connection :26M Shock pulse 930MB Not executed measurement connectionConnection plan xsB 6, ‘Customer item no.: Communication dated: 90/08/2016 Number: ES 4538891 Doe. no.: Quick quote Item no.:100 Quantity: 4 Date: 19/09/2016 Page: 9/14 RPH A8 050-280 Version no. 1 Heavy Duty Centrifugal Pump to API 610 11th edition API Plan 23 Circulation from pumping ring in the seal through cooler and back to the seal we won me | non es we Be Bez Be RE Be B02Connection plan kss 6, ‘Customer item no.: Communication dated: 30/08/2016 Number: ES 4538891 Dos. no.: Quick quote lem no.:100 Quantity: 4 Date: 19/09/2016 Page: 10/11 RPH AB 050-280 Version no: 4 Heavy Duty Centrtugal Pump to API 610 11th edition Plan M (10th ed.) Cooling to heat exchanger ret N | rain ie + ran me "a8Connection plan xsB b, Customer item no. Communication dated: 30/08/2016 Number: ES 4598891 Dos. no.: Quick quote Hem no.:100 Quantity: 4 Date: 19/09/2016 Page: 11/11 RPH A8 050-280 Version no: 1 Heavy Duty Centrifugal Pump to API 610 11th edition API plan 62: External fluid quench (steam, gas) for use with throttling bush 723.01 742.01 710.01 731.01Product Induction 1316.10/2-10 G4 RPH Process pumps to API 610, 10th edition and ISO 13709 smbilles B 02 to B 06 Made by KSB ‘Automation products available: + PumpExper + Hyamaster + hyatronic Fields of Application RPH pumps are mainly usedinrefinries as well asin chemical {and petrochemical plants. Design Horzontal,radialy spt volute casing pumps in back pull-out design, to API 810, 10th eciton, and ISO 13709 (heavy duty), with radial impeller, single-fow, single-stage, cenireline pump feet Pump model wth inducer avalable on request. Designation BPH 81 190-200 8 Type series Material variant Version with inducer Discharge nozzle DN Nominal impeller dia. in mm Special nydraules (&-nydraulics) Operating Data Pump sizes DN 25t0400 Capaciies © upto.4.150 mm Heads H upto270m Operating pressures pup to St bar (ASME 8 16.5 class 200) for A216 Gr. WOE Higher pressures and flange pressure ratings on request Operating temperatures. t 7010 +450°C down to -110 °C on requestxseb.) RPH Selection chart 50 Hz ‘n= 2900 t/min size on requestKSB b. RPH Selection chart 60 Hz ‘= 8800 4/min, ‘Selection chart 80 Hz =1750 thin © 202 oso sesame te Sam 090, te {aes sts ©» 0% te aps anos tom ame ean 1 sizo on requestRPH Product Features / Benefits Max. shaft clameter in ace. with API 810 Flanges foal standards up 10 rakes for very long service ie of PN 100 equvvalont (ASME — oo ‘Double volute from ON 80 (3 in.) ‘specified | Cer EE ae aoe ‘mechanical seal eee “Low Nss hydraulics” (Inducer ‘on option for optimum [ selecton to API zeta prorat tener Individual adustment of axial Seal chamber to API 610 Stool bearing bracket with integrated thrust balancing for meximum accommodates all mechanical cooling fins (fan impeller on option: no bearing i Seals to API 682 cooling water cicut required for ngh temperatures) ksB &, ‘te ceed mtn ten a