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Table of Contents

Job #FORMS - ALL


PAGE

Customer Example Customer Company


Owner
Substation
Asset
Example Owner
BATTERIES
10760 - BATTERY TEST - CELLCORDER
Example Owner
BATTERIES
10757 - BVM VOLTAGE TEST
Example Owner
BATTERIES
10750 - BATTERY IMP/COND TEST
Example Owner
BATTERIES
SEND STRINGS TO BITE3
Example Owner
BATTERIES
10756 - AUTOMATED BATTERY DISCHARGE
Example Owner
BATTERIES
10754 - BASIC BATTERY DISCHARGE
Example Owner
BATTERIES
10500 - UPS BATTERY DISCHARGE
Example Owner
BATTERIES
10050 - BATTERY INSPECTION
Example Owner
BATTERIES
10200 - BATTERY INSPECTION RESISTANCE
Example Owner
BATTERIES
10000 - BATTERY DISCHARGE
Example Owner
BATTERIES
10100 - BATTERY INSPECTION SPECIFIC
Example Owner
CABLES
13300 - TIME DOMAIN REFLECTOMETER
Example Owner
CABLES
13000 - CABLE PI TEST
Example Owner
CABLES
96005 - PF CABLES
Example Owner
CABLES
12000 - LOW VOLT. CABLE INSULATION TEST
Example Owner
CABLES
13090 - TAN DELTA CABLE TEST
Example Owner
CABLES
13101 - CABLE HIGH POTENTIAL WITH TIMER

COPYRIGHT 2002-2014 POWERDB, INC.

Plant
Position

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AUTOMATED

Example Plant
AUTOMATED

Example Plant
AUTOMATED

Example Plant
AUTOMATED

Example Plant
AUTOMATED

Example Plant
AUTOMATED

Example Plant
GENERAL

10

Example Plant
GENERAL

12

Example Plant
GENERAL

13

Example Plant
GENERAL

16

Example Plant
GENERAL

18

Example Plant
AUTOMATED

21

Example Plant
AUTOMATED

22

Example Plant
AUTOMATED

24

Example Plant
GENERAL

25

Example Plant
GENERAL

27

Example Plant
GENERAL

29

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REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
CABLES
14000 - BUS DUCT INSULATION TEST
Example Owner
CABLES
13050 - VLF CABLE TEST
Example Owner
CABLES
13100 - CABLE HIGH POTENTIAL
Example Owner
CABLES
13200 - CABLE HIGH POTENTIAL & INSUL RES
Example Owner
CABLES
14100 - SWITCHBOARD BUS CONNECTION TEST
Example Owner
CIRCUIT BREAKER
92525 - PF SF6 LIVE TANK CIRCUIT BREAKER
Example Owner
CIRCUIT BREAKER
92610 - OCR COUNTER
Example Owner
CIRCUIT BREAKER
92550 - PF VACUUM CIRCUIT RECLOSER
Example Owner
CIRCUIT BREAKER
15300 - BREAKER ANALYZER VANGUARD VCBA-2
Example Owner
CIRCUIT BREAKER
15990 - CONTACT RESISTANCE
Example Owner
CIRCUIT BREAKER
92520 - PF SF6 DEAD TANK CIRCUIT BREAKER
Example Owner
CIRCUIT BREAKER
15055 - LOW VOLT. PWR. CKT. BKR. TEST
Example Owner
CIRCUIT BREAKER
92530 - PF VACUUM CIRCUIT BREAKER
Example Owner
CIRCUIT BREAKER
92510 - PF OIL CIRCUIT BREAKER
Example Owner
CIRCUIT BREAKER
92600 - OCR
Example Owner
CIRCUIT BREAKER
15800 - MOLDED CASE CIRCUIT BREAKER INSP
Example Owner
CIRCUIT BREAKER
92529 - PF SF6 LIVE TANK CIRCUIT BREAKER

Position

COPYRIGHT 2002-2014 POWERDB, INC.

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NO.

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GENERAL

31

Example Plant
GENERAL

33

Example Plant
GENERAL

35

Example Plant
GENERAL

37

Example Plant
GENERAL

39

Example Plant
AUTOMATED

41

Example Plant
AUTOMATED

43

Example Plant
AUTOMATED

44

Example Plant
AUTOMATED

46

Example Plant
AUTOMATED

47

Example Plant
AUTOMATED

49

Example Plant
AUTOMATED

51

Example Plant
AUTOMATED

53

Example Plant
AUTOMATED

55

Example Plant
AUTOMATED

57

Example Plant
AUTOMATED

59

Example Plant
AUTOMATED

61

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REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
CIRCUIT BREAKER
92500 - PF AIR-MAG CIRCUIT BREAKER
Example Owner
CIRCUIT BREAKER
16300 - OIL CIRCUIT BREAKER DISSIPATION
Example Owner
CIRCUIT BREAKER
16101 - VACUUM CIRCUIT BREAKER
Example Owner
CIRCUIT BREAKER
16500 - MED VOLT. CKT. BKR. INSUL FLUID
Example Owner
CIRCUIT BREAKER
15100 - LOW VOLT. PWR. CKT. BKR. INSP
Example Owner
CIRCUIT BREAKER
15950 - MOLDED CASE CIRCUIT BREAKER
Example Owner
CIRCUIT BREAKER
16201 - OIL CIRCUIT BREAKER TEST
Example Owner
CIRCUIT BREAKER
15000 - LOW VOLT. PWR. CKT. BKR. TEST
Example Owner
CIRCUIT BREAKER
16400 - OIL CIRCUIT BREAKER LIQUID
Example Owner
CIRCUIT BREAKER
16600 - VACUUM IN OIL RECLOSER
Example Owner
CIRCUIT BREAKER
16001 - MEDIUM VOLTAGE AIR CKT. BKR
Example Owner
CIRCUIT BREAKER
15900 - MOLDED CASE CIRCUIT BREAKER TEST
Example Owner
COORDINATION DATA
18200 - RELAY SETTINGS
Example Owner
COORDINATION DATA
18300 - RELAY DATA
Example Owner
COORDINATION DATA
18000 - CIRCUIT BREAKER DATA
Example Owner
COORDINATION DATA
18500 - DEFICIENCIES LOCATED
Example Owner
COORDINATION DATA
18210 - RELAY SETTINGS DATA

Position

COPYRIGHT 2002-2014 POWERDB, INC.

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NO.

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AUTOMATED

63

Example Plant
GENERAL

65

Example Plant
GENERAL

67

Example Plant
GENERAL

68

Example Plant
GENERAL

70

Example Plant
GENERAL

72

Example Plant
GENERAL

74

Example Plant
GENERAL

75

Example Plant
GENERAL

77

Example Plant
GENERAL

79

Example Plant
GENERAL

81

Example Plant
GENERAL

82

Example Plant
GENERAL

84

Example Plant
GENERAL

86

Example Plant
GENERAL

88

Example Plant
GENERAL

90

Example Plant
GENERAL

92

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REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
COORDINATION DATA
18400 - CIRCUIT BREAKER SURVEY
Example Owner
COORDINATION DATA
18100 - FUSE DATA
Example Owner
DISCONNECTS
29001 - LOADBREAK DISCONNECT
Example Owner
DISCONNECTS
15510 - LOW VOLTAGE AIR SWITCH
Example Owner
DISCONNECTS
29101 - DISCONNECT SELECTOR SWITCH
Example Owner
DISCONNECTS
15602 - FUSE DISCONNECT INSP. TEST
Example Owner
DISCONNECTS
15501 - BOLTED PRESSURE SWITCH TEST
Example Owner
GENERATORS
19275 - GENERATOR PI TEST
Example Owner
GENERATORS
98000 - PF GENERATOR TIP UP
Example Owner
GENERATORS
19280 - GENERATOR PI TEST
Example Owner
GENERATORS
19200 - GEN SYSTEM STATUS/SHUTDOWN PG1
Example Owner
GENERATORS
19300 - SWITCHGEAR CHECK LIST
Example Owner
GENERATORS
19400 - ANNUAL ENGINE GENERATOR
Example Owner
GENERATORS
19600 - GENERATOR
Example Owner
GENERATORS
19100 - CO-GEN SYSTEM STATUS/SHUTDOWN
Example Owner
GENERATORS
19250 - GEN SYSTEM STATUS/SHUTDOWN PG2
Example Owner
GENERATORS
19500 - BI-ANNUAL ENGINE-GENERATOR

Position

COPYRIGHT 2002-2014 POWERDB, INC.

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NO.

Example Plant
GENERAL

94

Example Plant
GENERAL

96

Example Plant
GENERAL

98

Example Plant
GENERAL

99

Example Plant
GENERAL

101

Example Plant
GENERAL

102

Example Plant
GENERAL

103

Example Plant
AUTOMATED

104

Example Plant
AUTOMATED

106

Example Plant
AUTOMATED

108

Example Plant
GENERAL

110

Example Plant
GENERAL

112

Example Plant
GENERAL

114

Example Plant
GENERAL

116

Example Plant
GENERAL

118

Example Plant
GENERAL

120

Example Plant
GENERAL

122

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REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
GENERATORS
19000 - GENERATOR LOAD TEST REPORT
Example Owner
GROUND FAULT
22900 - GROUND FAULT PROTECTION
Example Owner
GROUND FAULT
22000 - GROUND FAULT RELAY
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24480 - EARTH RESISTANCE DET24C
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24470 - INTERSECTING CURVES
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24400 - FULL FALL OF POTENTIAL
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24420 - SIMPLIFIED FALL OF POTENTIAL
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24440 - SOIL RESISTIVITY
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24460 - 61.8 PERCENT RULE
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24410 - FOUR POTENTIAL
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24430 - SLOPE
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24450 - STAR DELTA
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24010 - FALL OF POTENTIAL TEST
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24300 - GROUND ROD SURVEY
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
25100 - GROUNDED SURFACES TEST
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24210 - GROUND RESISTANCE TWO TERMINAL
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24020 - GROUND MAT TEST - 20

Position

COPYRIGHT 2002-2014 POWERDB, INC.

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NO.

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GENERAL

125

Example Plant
GENERAL

127

Example Plant
GENERAL

129

Example Plant
AUTOMATED

131

Example Plant
GENERAL

132

Example Plant
GENERAL

135

Example Plant
GENERAL

137

Example Plant
GENERAL

139

Example Plant
GENERAL

141

Example Plant
GENERAL

143

Example Plant
GENERAL

145

Example Plant
GENERAL

147

Example Plant
OTHER

149

Example Plant
OTHER

151

Example Plant
OTHER

153

Example Plant
OTHER

155

Example Plant
OTHER

157

www.powerdb.com

REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
26000 - LINE ISOLATION MONITOR TEST
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24000 - GROUND MAT TEST
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24220 - GROUND POINT CONTINUITY TEST
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
25000 - GROUNDED SURFACES MULTI-ROOM
Example Owner
GROUND MAT (EARTH) GROUNDING TESTS
24200 - GROUND RESISTIVITY TEST
Example Owner
INFRARED
45444 - INFRARED INSPECTION FLIR P640
Example Owner
INFRARED
45455 - INFRARED INSPECTION FLIR P65
Example Owner
INFRARED
52222 - INFRARED IMAGE CAPTURES
Example Owner
INFRARED
52000 - THERMOGRAPHIC INSPECTION
Example Owner
INFRARED
52230 - INFRARED REPORT
Example Owner
INFRARED
52005 - INFRARED INSPECTION SUMMARY
Example Owner
INSTRUMENT TRANSFORMERS
27610 - PF CURRENT TRANSFORMER
Example Owner
INSTRUMENT TRANSFORMERS
27655 - CURRENT TRANSFORMER (ADWEL DCT)
Example Owner
INSTRUMENT TRANSFORMERS
27800 - MTO CT RESISTANCE TESTS
Example Owner
INSTRUMENT TRANSFORMERS
27600 - PF POTENTIAL TRANSFORMER
Example Owner
INSTRUMENT TRANSFORMERS
27650 - CURRENT TRANSFORMER TEST
Example Owner
INSTRUMENT TRANSFORMERS
27850 - MTO PT RESISTANCE TESTS

Position

COPYRIGHT 2002-2014 POWERDB, INC.

PAGE
NO.

Example Plant
OTHER

159

Example Plant
OTHER

161

Example Plant
OTHER

163

Example Plant
OTHER

164

Example Plant
OTHER

166

Example Plant
AUTOMATED

168

Example Plant
AUTOMATED

169

Example Plant
GENERAL

170

Example Plant
GENERAL

172

Example Plant
GENERAL

174

Example Plant
GENERAL

175

Example Plant
AUTOMATED

176

Example Plant
AUTOMATED

178

Example Plant
AUTOMATED

180

Example Plant
AUTOMATED

181

Example Plant
AUTOMATED

182

Example Plant
AUTOMATED

183

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REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
INSTRUMENT TRANSFORMERS
27750 - PT RATIO
Example Owner
INSTRUMENT TRANSFORMERS
27700 - CT RATIO
Example Owner
INSTRUMENT TRANSFORMERS
27660 - MULTI-WINDING CT TEST
Example Owner
INSTRUMENT TRANSFORMERS
27000 - CT PRIMARY INJECTION RATIO
Example Owner
INSTRUMENT TRANSFORMERS
27100 - CT SEC. VLTG INJECTION RATIO
Example Owner
INSTRUMENT TRANSFORMERS
27111 - CT TRANSFORMER RATIO & SAT
Example Owner
INSTRUMENT TRANSFORMERS
27200 - VOLTAGE TRANSFORMER TEST
Example Owner
INSTRUMENT TRANSFORMERS
27400 - CONTROL POWER TRANSFORMER TEST
Example Owner
INSTRUMENT TRANSFORMERS
27500 - CT RATIO & EXCITATION TEST
Example Owner
INSTRUMENT TRANSFORMERS
27010 - CURRENT TRANSFORMER
Example Owner
INSTRUMENT TRANSFORMERS
27110 - CT TRANSFORMER RATIO & SAT
Example Owner
INSTRUMENT TRANSFORMERS
27150 - CT PRI. INJECTION RATIO-MULTIPLE
Example Owner
INSTRUMENT TRANSFORMERS
27300 - VOLTAGE TRANSFORMER APPLIED
Example Owner
INSTRUMENT TRANSFORMERS
27450 - CONTROL POWER TRANSFORMER TEST
Example Owner
INSULATION FLUID
57956 - SDMYERS FLUID TESTING
Example Owner
INSULATION FLUID
57700 - ONCOR INSULATING FLUID ANALYSIS
Example Owner
INSULATION FLUID
57400 - OIL TEST

Position

COPYRIGHT 2002-2014 POWERDB, INC.

PAGE
NO.

Example Plant
AUTOMATED

184

Example Plant
AUTOMATED

185

Example Plant
AUTOMATED

186

Example Plant
GENERAL

187

Example Plant
GENERAL

189

Example Plant
GENERAL

191

Example Plant
GENERAL

193

Example Plant
GENERAL

195

Example Plant
GENERAL

197

Example Plant
GENERAL

199

Example Plant
GENERAL

201

Example Plant
GENERAL

203

Example Plant
GENERAL

205

Example Plant
GENERAL

207

Example Plant
AUTOMATED

209

Example Plant
AUTOMATED

212

Example Plant
AUTOMATED

213

www.powerdb.com

REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
INSULATION FLUID
57952 - WEIDMANN-ACTI DGA
Example Owner
INSULATION FLUID
57850 - TJH2b DGA
Example Owner
INSULATION FLUID
57450 - OIL TEST COMPACT
Example Owner
INSULATION FLUID
57860 - TJH2b INSULATING FLUID
Example Owner
INSULATION FLUID
57390 - OTS OIL TEST
Example Owner
INSULATION FLUID
57150 - OIL CIRCUIT BREAKER FLUID TEST
Example Owner
INSULATION FLUID
57300 - INSULATING EQUIPMENT INSULATING
Example Owner
INSULATION FLUID
57000 - TRANSFORMER LIQUID COOLANT TEST
Example Owner
INSULATION FLUID
5710T - TRANS. LIQUID COOLANT TRENDING
Example Owner
INSULATION FLUID
57200 - DISSOLVED GAS ANALYSIS-INS FLUID
Example Owner
INSULATION FLUID
57500 - TRANSFORMER FURFURAN ANALYSIS
Example Owner
INSULATION FLUID
57100 - TRANS. LIQUID COOLANT ANALYSIS
Example Owner
MISCELLANEOUS
60050 - DD TEST
Example Owner
MISCELLANEOUS
76000 - MICROHMMETER COOLING CURVE
Example Owner
MISCELLANEOUS
60000 - PI TEST
Example Owner
MISCELLANEOUS
60080 - CUSTOM SV TEST
Example Owner
MISCELLANEOUS
91515 - PF BUSHING

Position

COPYRIGHT 2002-2014 POWERDB, INC.

PAGE
NO.

Example Plant
AUTOMATED

214

Example Plant
AUTOMATED

217

Example Plant
AUTOMATED

219

Example Plant
AUTOMATED

220

Example Plant
AUTOMATED

221

Example Plant
GENERAL

222

Example Plant
GENERAL

224

Example Plant
GENERAL

226

Example Plant
GENERAL

228

Example Plant
GENERAL

232

Example Plant
GENERAL

234

Example Plant
GENERAL

236

Example Plant
AUTOMATED

237

Example Plant
AUTOMATED

238

Example Plant
AUTOMATED

239

Example Plant
AUTOMATED

241

Example Plant
AUTOMATED

242

www.powerdb.com

REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

Customer Example Customer Company


Owner

Plant

Substation
Position
Asset
Example Owner
Example Plant
MISCELLANEOUS
AUTOMATED
90512 - MICROHMMETER MEASUREMENTS - DLRO 200/600
Example Owner
Example Plant
MISCELLANEOUS
AUTOMATED
90511 - MICROHMMETER MEASUREMENTS - DLRO 10X
Example Owner
Example Plant
MISCELLANEOUS
AUTOMATED
39000 - POWER MULTIMETER 1
Example Owner
Example Plant
MISCELLANEOUS
AUTOMATED
60010 - IR TEST
Example Owner
Example Plant
MISCELLANEOUS
AUTOMATED
60070 - SV TEST
Example Owner
Example Plant
MISCELLANEOUS
AUTOMATED
60100 - RAMP TEST
Example Owner
Example Plant
MISCELLANEOUS
AUTOMATED
91510 - PF MISCELLANEOUS EQUIPMENT
Example Owner
Example Plant
MISCELLANEOUS
AUTOMATED
90513 - MICROHMMETER MEASUREMENTS - DLRO H200/MOM2
Example Owner
Example Plant
MISCELLANEOUS
GENERAL
28510 - PANEL CURRENT_VOLTAGE(w GROUND)
Example Owner
Example Plant
MISCELLANEOUS
GENERAL
65100 - MANHOLE INSPECTION REPORT
Example Owner
Example Plant
MISCELLANEOUS
GENERAL
55555 - TRENDING
Example Owner
Example Plant
MISCELLANEOUS
GENERAL
28100 - LOAD RECORDINGS
Example Owner
Example Plant
MISCELLANEOUS
GENERAL
81000 - CALIBRATION DATA LOG
Example Owner
Example Plant
MISCELLANEOUS
GENERAL
66500 - INSPECTION SHEET
Example Owner
Example Plant
MISCELLANEOUS
GENERAL
80000 - METER SETTINGS TEST
Example Owner
Example Plant
MISCELLANEOUS
GENERAL
65150 - CAPACITOR BANK TEST
Example Owner
Example Plant
MISCELLANEOUS
GENERAL
28500 - PANEL CURRENT/VOLTAGE
COPYRIGHT 2002-2014 POWERDB, INC.

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244

245

246

247

249

250

251

252

254

256

258

261

263

264

266

267

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Job #FORMS - ALL
PAGE

10

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
MISCELLANEOUS
65000 - DISSIPATION FACTOR TEST
Example Owner
MISCELLANEOUS
34000 - PANEL METER TEST
Example Owner
MISCELLANEOUS
28000 - LOAD RECORDINGS
Example Owner
MISCELLANEOUS
11111 - DOCUMENT
Example Owner
MISCELLANEOUS
77777 - AERIAL BUCKET UNIT
Example Owner
MISCELLANEOUS
80001 - MULTI-METER SETTINGS TEST
Example Owner
MISCELLANEOUS
11112 - DOCUMENT WITH HEADER
Example Owner
MISCELLANEOUS
65500 - LIGHTNING ARRESTER TEST
Example Owner
MOTOR CONTROL
32900 - VARIABLE FREQUENCY DRIVES (VFD)
Example Owner
MOTOR CONTROL
31000 - MOTOR STARTER TEST
Example Owner
MOTOR CONTROL
30000 - MOTOR CONTROL CENTER INSPECTION
Example Owner
MOTOR CONTROL
32950 - 480 VOLT MOTOR CONTROL CENTER PM
Example Owner
MOTOR CONTROL
31300 - MEDIUM VOLTGE VACUUM MOTOR START
Example Owner
MOTOR CONTROL
31001 - MOTOR STARTER TEST
Example Owner
MOTOR CONTROL
30100 - MOTOR CONTROL CENTER INSULATION
Example Owner
MOTOR CONTROL
31301 - MEDIUM VOLTGE VACUUM MOTOR START
Example Owner
MOTOR CONTROL
31200 - MOTOR CONTROL MCC TEST REPORT

Position

COPYRIGHT 2002-2014 POWERDB, INC.

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NO.

Example Plant
GENERAL

268

Example Plant
GENERAL

270

Example Plant
GENERAL

272

Example Plant
GENERAL

275

Example Plant
GENERAL

276

Example Plant
GENERAL

278

Example Plant
GENERAL

280

Example Plant
GENERAL

281

Example Plant
AUTOMATED

283

Example Plant
GENERAL

287

Example Plant
GENERAL

289

Example Plant
GENERAL

291

Example Plant
GENERAL

293

Example Plant
GENERAL

295

Example Plant
GENERAL

296

Example Plant
GENERAL

298

Example Plant
GENERAL

299

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REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

11

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
POWER FACTOR TESTS
91000 - INSULATION - MISC. EQUIPMENT
Example Owner
POWER FACTOR TESTS
95000 - AUTO TRANSFORMERS
Example Owner
POWER FACTOR TESTS
93000 - TWO-WINDING TRANSFORMERS
Example Owner
POWER FACTOR TESTS
96000 - CABLES AND POTHEADS
Example Owner
POWER FACTOR TESTS
90000 - EXCITATION - CURRENT TESTS
Example Owner
POWER FACTOR TESTS
92000 - CIRCUIT BREAKERS
Example Owner
POWER FACTOR TESTS
94000 - THREE-WINDING TRANSFORMER
Example Owner
RELAYS
465120 - CO-2
Example Owner
RELAYS
465103 - IAC-53A
Example Owner
RELAYS
465104 - IAC-54A
Example Owner
RELAYS
465122 - CO-6
Example Owner
RELAYS
465106 - IAC-60
Example Owner
RELAYS
465123 - CO-8
Example Owner
RELAYS
43351 - SEL351
Example Owner
RELAYS
462702 - CV-2
Example Owner
RELAYS
465125 - CO-11
Example Owner
RELAYS
462700 - CV-1

Position

COPYRIGHT 2002-2014 POWERDB, INC.

PAGE
NO.

Example Plant
DOBLE

300

Example Plant
DOBLE

302

Example Plant
DOBLE

304

Example Plant
DOBLE

306

Example Plant
DOBLE

308

Example Plant
DOBLE

310

Example Plant
DOBLE

312

Example Plant
AUTOMATED

314

Example Plant
AUTOMATED

315

Example Plant
AUTOMATED

316

Example Plant
AUTOMATED

317

Example Plant
AUTOMATED

318

Example Plant
AUTOMATED

319

Example Plant
AUTOMATED

320

Example Plant
AUTOMATED

324

Example Plant
AUTOMATED

325

Example Plant
AUTOMATED

326

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REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

12

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
RELAYS
462706 - CV-5
Example Owner
RELAYS
465107 - IAC-80
Example Owner
RELAYS
462710 - CV-7
Example Owner
RELAYS
49550 - CEY51A RELAY
Example Owner
RELAYS
465101 - IAC-51A
Example Owner
RELAYS
465102 - IAC-52
Example Owner
RELAYS
465109 - IAC-66B
Example Owner
RELAYS
465103 - IAC-53B
Example Owner
RELAYS
465121 - CO-5
Example Owner
RELAYS
465105 - IAC-54B
Example Owner
RELAYS
465122 - CO-7
Example Owner
RELAYS
465124 - CO-9
Example Owner
RELAYS
462701 - IJS-51A
Example Owner
RELAYS
462704 - CV-4
Example Owner
RELAYS
45000 - OVERCURRENT RELAY
Example Owner
RELAYS
465106 - IAC-77
Example Owner
RELAYS
462712 - CV-8

Position

COPYRIGHT 2002-2014 POWERDB, INC.

PAGE
NO.

Example Plant
AUTOMATED

327

Example Plant
AUTOMATED

328

Example Plant
AUTOMATED

329

Example Plant
AUTOMATED

330

Example Plant
AUTOMATED

332

Example Plant
AUTOMATED

333

Example Plant
AUTOMATED

334

Example Plant
AUTOMATED

335

Example Plant
AUTOMATED

336

Example Plant
AUTOMATED

337

Example Plant
AUTOMATED

338

Example Plant
AUTOMATED

339

Example Plant
AUTOMATED

340

Example Plant
AUTOMATED

341

Example Plant
AUTOMATED

342

Example Plant
AUTOMATED

344

Example Plant
AUTOMATED

345

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REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

13

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
RELAYS
465108 - IAC-90
Example Owner
RELAYS
462708 - CV-6
Example Owner
RELAYS
465200 - GENERIC RELAY
Example Owner
RELAYS
465101 - IAC-51B
Example Owner
RELAYS
44000 - MAGNETIC OVERLOAD RELAY
Example Owner
RELAYS
41500 - FREQUENCY RELAY
Example Owner
RELAYS
48510 - BDD TRANSFORMER DIFFERENTIAL
Example Owner
RELAYS
46000 - PERCENTAGE DIFFERENTIAL RELAY PU
Example Owner
RELAYS
44200 - MOTOR PROTECTION CONTROLLER
Example Owner
RELAYS
49500 - O/C RELAY WITH VOLTAGE RESTRAINT
Example Owner
RELAYS
46200 - POLYPHASE POWER DIRECTIONAL GGP
Example Owner
RELAYS
47000 - REVERSE CURRENT RELAY
Example Owner
RELAYS
47200 - REVERSE POWER RELAY
Example Owner
RELAYS
48500 - TRANSFORMER DIFFERENTIAL RELAY
Example Owner
RELAYS
47900 - SYNCHRONISM CHECK RELAY
Example Owner
RELAYS
40950 - DIFFERENTIAL VOLTAGE RELAY
Example Owner
RELAYS
42500 - GROUND DIRECTIONAL OC RELAY

Position

COPYRIGHT 2002-2014 POWERDB, INC.

PAGE
NO.

Example Plant
AUTOMATED

346

Example Plant
AUTOMATED

347

Example Plant
AUTOMATED

348

Example Plant
AUTOMATED

349

Example Plant
GENERAL

350

Example Plant
GENERAL

352

Example Plant
GENERAL

354

Example Plant
GENERAL

356

Example Plant
GENERAL

358

Example Plant
GENERAL

360

Example Plant
GENERAL

362

Example Plant
GENERAL

364

Example Plant
GENERAL

366

Example Plant
GENERAL

368

Example Plant
GENERAL

370

Example Plant
GENERAL

372

Example Plant
GENERAL

374

www.powerdb.com

REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

14

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
RELAYS
41200 - DIGITRIP OVERCURRENT RELAY
Example Owner
RELAYS
49000 - VOLTAGE RELAY
Example Owner
RELAYS
44100 - METERING MODULE TEST
Example Owner
RELAYS
44500 - NEGATIVE SEQUENCE O/C 50/51
Example Owner
RELAYS
46100 - PHASE DIRECTIONAL OC RELAY
Example Owner
RELAYS
49900 - GENERIC MULTIFUNCTION RELAY
Example Owner
RELAYS
46400 - POWER DIRECTIONAL RELAY
Example Owner
RELAYS
47800 - STATIC TIMING RELAY
Example Owner
RELAYS
40500 - BALANCED CURRENT RELAY
Example Owner
RELAYS
48000 - TIMING RELAY
Example Owner
RELAYS
41000 - DIFFERENTIAL VOLTAGE RELAY
Example Owner
RELAYS
43351 - SEL 351
Example Owner
ROTATING MACHINERY
98500 - ROTATING MACHINERY STEP VOLTAGE
Example Owner
ROTATING MACHINERY
32000 - MOTOR PI TEST
Example Owner
ROTATING MACHINERY
32450 - SYNCH MOTOR PI TEST ARMATURE
Example Owner
ROTATING MACHINERY
98006 - PF STATOR COIL TIP UP
Example Owner
ROTATING MACHINERY
32400 - SYNCH MOTOR PI TEST

Position

COPYRIGHT 2002-2014 POWERDB, INC.

PAGE
NO.

Example Plant
GENERAL

376

Example Plant
GENERAL

378

Example Plant
GENERAL

380

Example Plant
GENERAL

382

Example Plant
GENERAL

384

Example Plant
GENERAL

386

Example Plant
GENERAL

387

Example Plant
GENERAL

389

Example Plant
GENERAL

391

Example Plant
GENERAL

393

Example Plant
GENERAL

395

Example Plant
SEL

397

Example Plant
AUTOMATED

403

Example Plant
AUTOMATED

404

Example Plant
AUTOMATED

406

Example Plant
AUTOMATED

408

Example Plant
AUTOMATED

411

www.powerdb.com

REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

15

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
ROTATING MACHINERY
98005 - PF ROTATING MACHINERY TIP UP
Example Owner
ROTATING MACHINERY
97560 - ROTATING MACHINERY PI TEST
Example Owner
ROTATING MACHINERY
32200 - MOTOR HIGH POTENTIAL TEST
Example Owner
ROTATING MACHINERY
32500 - SYNCH MOTOR DISSIPATION FACTOR
Example Owner
ROTATING MACHINERY
32700 - SYNCH MOTOR WINDING RESISTANCE
Example Owner
ROTATING MACHINERY
32800 - SYNCH MOTOR ROTOR WINDING
Example Owner
ROTATING MACHINERY
32100 - MOTOR DISSIPATION FACTOR TEST
Example Owner
ROTATING MACHINERY
32300 - MOTOR STATOR RESISTANCE TEST
Example Owner
ROTATING MACHINERY
32600 - SYNCH MOTOR HIGH POTENTIAL
Example Owner
SWITCHBOARDS
50001 - MV SWITCHBOARD INSULATION
Example Owner
SWITCHBOARDS
50400 - SWITCHBOARD BUS CONNECTION TEST
Example Owner
SWITCHBOARDS
50100 - LV SWITCHBOARD INSULATION
Example Owner
SWITCHBOARDS
50050 - MV SWITCHBOARD HIPOT
Example Owner
SWITCHBOARDS
50000 - MV SWITCHBOARD INSULATION
Example Owner
SWITCHBOARDS
50900 - SWITCHGEAR INSPECTION
Example Owner
SWITCHBOARDS
50300 - POWER PANEL INSULATION TEST
Example Owner
TRANSFER SWITCHES
54300 - ASCO NEW GROUP 7 CONTROL PANEL

Position

COPYRIGHT 2002-2014 POWERDB, INC.

PAGE
NO.

Example Plant
AUTOMATED

413

Example Plant
AUTOMATED

417

Example Plant
GENERAL

419

Example Plant
GENERAL

421

Example Plant
GENERAL

423

Example Plant
GENERAL

425

Example Plant
GENERAL

427

Example Plant
GENERAL

429

Example Plant
GENERAL

431

Example Plant
GENERAL

433

Example Plant
GENERAL

434

Example Plant
GENERAL

436

Example Plant
GENERAL

438

Example Plant
GENERAL

440

Example Plant
GENERAL

442

Example Plant
GENERAL

444

Example Plant
GENERAL

446

www.powerdb.com

REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

16

Customer Example Customer Company


Owner

Plant

Substation
Position
Asset
Example Owner
Example Plant
TRANSFER SWITCHES
GENERAL
54100 - AUTOMATIC TRANSFER SWITCH TEST
Example Owner
Example Plant
TRANSFER SWITCHES
GENERAL
54500 - OLD GROUP 8 0R 9
Example Owner
Example Plant
TRANSFER SWITCHES
GENERAL
54000 - AUTOMATIC TRANSFER SWITCH TEST
Example Owner
Example Plant
TRANSFER SWITCHES
GENERAL
54200 - ATS CONTROLS
Example Owner
Example Plant
TRANSFER SWITCHES
GENERAL
54400 - NEW GROUP 8 0R 9
Example Owner
Example Plant
TRANSFER SWITCHES
GENERAL
54550 - ASCO TRANSFER SWITCH OLD GROUP 8
Example Owner
Example Plant
TRANSFORMERS
AUTOMATED
56301 - MTO QUICK TEST
Example Owner
Example Plant
TRANSFORMERS
AUTOMATED
93510 - MAGNETIC BALANCE
Example Owner
Example Plant
TRANSFORMERS
AUTOMATED
56001 - TTR QUICK TEST
Example Owner
Example Plant
TRANSFORMERS
AUTOMATED
56370 - TTR VOLTAGE REGULATOR
Example Owner
Example Plant
TRANSFORMERS
AUTOMATED
56003 - TTR SINGLE PHASE QUICK TESTS - MULTIPLE RESULTS
Example Owner
Example Plant
TRANSFORMERS
AUTOMATED
94500 - PF THREE-WINDING TRANSFORMERS
Example Owner
Example Plant
TRANSFORMERS
AUTOMATED
93001 - POWER FACTOR QUICK TEST
Example Owner
Example Plant
TRANSFORMERS
AUTOMATED
56006 - TTR IEC 61378-1
Example Owner
Example Plant
TRANSFORMERS
AUTOMATED
56353 - MTO WINDING RESISTANCE
Example Owner
Example Plant
TRANSFORMERS
AUTOMATED
56365 - 3PH TTR WITH TAP CHANGER
Example Owner
Example Plant
TRANSFORMERS
AUTOMATED
57954 - PDC LAB FLUID TESTING
COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

PAGE
NO.

448

450

452

454

456

458

460

461

462

463

464

465

467

468

469

470

471

REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

17

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
TRANSFORMERS
93507 - MLR10 LEAKAGE REACT. & CAP.
Example Owner
TRANSFORMERS
95500 - PF AUTO TRANSFORMER WITH TERTIARY
Example Owner
TRANSFORMERS
56352 - MTO210 WINDING RESISTANCE
Example Owner
TRANSFORMERS
56004 - TTR TESTING via NAMEPLATE INPUT
Example Owner
TRANSFORMERS
56002 - TTR QUICK TESTS - MULTIPLE RESULTS
Example Owner
TRANSFORMERS
56600 - TRANSFORMER PI TEST
Example Owner
TRANSFORMERS
95501 - PF AUTO TRANSFORMER WITHOUT TERTIARY
Example Owner
TRANSFORMERS
56011 - TTR QUICK TEST 320
Example Owner
TRANSFORMERS
56356 - MTO TRANSFORMER HEAT RUN TEST
Example Owner
TRANSFORMERS
56355 - WINDING RESISTANCE (ADWEL DWR)
Example Owner
TRANSFORMERS
93002 - MULTIPLE POWER FACTOR QUICK TESTS
Example Owner
TRANSFORMERS
56502 - TRANSFORMER TTR (VANGUARD)
Example Owner
TRANSFORMERS
90000 - TRANSFORMER
Example Owner
TRANSFORMERS
93500 - PF TWO-WINDING TRANSFORMERS
Example Owner
TRANSFORMERS
56100 - TRANS. EXCITATION
Example Owner
TRANSFORMERS
56005 - TRANSFORMER INFO HISTORY
Example Owner
TRANSFORMERS
56200 - TRANSFORMER INSPECTION

Position

COPYRIGHT 2002-2014 POWERDB, INC.

PAGE
NO.

Example Plant
AUTOMATED

475

Example Plant
AUTOMATED

476

Example Plant
AUTOMATED

479

Example Plant
AUTOMATED

480

Example Plant
AUTOMATED

481

Example Plant
AUTOMATED

482

Example Plant
AUTOMATED

484

Example Plant
AUTOMATED

487

Example Plant
AUTOMATED

488

Example Plant
AUTOMATED

490

Example Plant
AUTOMATED

491

Example Plant
AUTOMATED

492

Example Plant
AUTOMATED

493

Example Plant
AUTOMATED

494

Example Plant
GENERAL

496

Example Plant
GENERAL

498

Example Plant
GENERAL

499

www.powerdb.com

REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

18

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
TRANSFORMERS
5711T - TRANS. LIQUID COOLANT TRENDING
Example Owner
TRANSFORMERS
56300 - TRANSFORMER TURNS RATIO
Example Owner
TRANSFORMERS
56351 - TRANSFORMER WINDING RESISTANCE
Example Owner
TRANSFORMERS
56450 - TRANSFORMER SECONDARY WINDING
Example Owner
TRANSFORMERS
56400 - TRANS. LOAD TAP CHANGER TTR
Example Owner
TRANSFORMERS
56501 - TRANS SINGLE PHASE PRIMARY WINDING
Example Owner
TRANSFORMERS
56900 - TWO-WINDING TRANSFORMER
Example Owner
TRANSFORMERS
56990 - REGULATOR MAINTENANCE REPORT
Example Owner
TRANSFORMERS
56050 - TRANS. DISSIPATION FACTOR
Example Owner
TRANSFORMERS
56150 - TRANSFORMER HIGH POTENTIAL TEST
Example Owner
TRANSFORMERS
56410 - TRANSFORMER LOAD - SINGLE PHASE
Example Owner
TRANSFORMERS
56250 - TRANSFORMER POLARITY TEST
Example Owner
TRANSFORMERS
56500 - TRANSFORMER PRIMARY WINDING
Example Owner
TRANSFORMERS
56357 - TRANSFORMER WINDING RESISTANCE
Example Owner
TRANSFORMERS
56350 - TRANSFORMER WINDING RESISTANCE
Example Owner
TRANSFORMERS
56700 - TRANSFORMER MAINTENANCE TEST
Example Owner
TRANSFORMERS
56910 - TWO-WINDING TRANSFORMER

Position

COPYRIGHT 2002-2014 POWERDB, INC.

PAGE
NO.

Example Plant
GENERAL

501

Example Plant
GENERAL

505

Example Plant
GENERAL

507

Example Plant
GENERAL

508

Example Plant
GENERAL

510

Example Plant
GENERAL

512

Example Plant
GENERAL

514

Example Plant
GENERAL

516

Example Plant
GENERAL

518

Example Plant
GENERAL

520

Example Plant
GENERAL

522

Example Plant
GENERAL

524

Example Plant
GENERAL

526

Example Plant
GENERAL

528

Example Plant
GENERAL

529

Example Plant
GENERAL

531

Example Plant
GENERAL

533

www.powerdb.com

REVISED 5/28/2010

Table of Contents
Job #FORMS - ALL
PAGE

19

Customer Example Customer Company


Owner

Plant

Substation
Asset
Example Owner
TRANSFORMERS
57110 - TRANS. LIQUID COOLANT ANALYSIS
Example Owner
WATTHOUR METERS, TRANSDUCERS
61100 - WATTHOUR METER TEST
Example Owner
WATTHOUR METERS, TRANSDUCERS
61400 - VAR TRANSDUCER TEST
Example Owner
WATTHOUR METERS, TRANSDUCERS
61600 - MULTIFUNCTION METERING MODULE
Example Owner
WATTHOUR METERS, TRANSDUCERS
61000 - KILOWATT-HOUR METER SERVICE
Example Owner
WATTHOUR METERS, TRANSDUCERS
61101 - WATTHOUR METER TEST
Example Owner
WATTHOUR METERS, TRANSDUCERS
61550 - TRANSDUCER TEST

Position

COPYRIGHT 2002-2014 POWERDB, INC.

PAGE
NO.

Example Plant
GENERAL

535

Example Plant
GENERAL

537

Example Plant
GENERAL

539

Example Plant
GENERAL

541

Example Plant
GENERAL

543

Example Plant
GENERAL

545

Example Plant
GENERAL

547

www.powerdb.com

REVISED 5/28/2010

BATTERY TEST

OWNER

1
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

BATTERIES

SUBSTATION

POSITION

STRING NAME:

BATTERY NAME:

NUMBER OF CELLS:

MODEL NUMBER:

INSTALLATION DATE:

LIMITS: HIGH VOLTAGE LIMIT (V):

HIGH RESISTANCE LIMIT (Ohm)

HIGH TEMPERATURE LIMIT (F)

HIGH SPECIFIC GRAVITY LIMIT

LOW VOLTAGE LIMIT (V):

LOW RESISTANCE LIMIT (Ohm)

LOW TEMPERATURE LIMIT (F)

LOW SPECIFIC GRAVITY LIMIT

INTERCELL RESISTANCE THRESHOLD VALUES (Ohm)

AVG. RESISTANCE:

AVG. VOLTAGE:

MIN. VOLTAGE:

MAX. VOLTAGE:

AVG. SPEC. GR.:

AVG. TEMP.:

CELL DATA
CELL
No.

VOLTAGE
(volts)

RESISTANCE
(micro-ohms)

INTERCELL RESISTANCE (micro-ohms)


1

SPECIFIC
GRAVITY

TEMP.
F

NOTES

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
10760, REVISED 7/13/2012

BATTERY DISCHARGE TEST

OWNER
ADDRESS
CUSTOMER

2
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

BATTERIES

SUBSTATION

POSITION

BVM Status

BVM Settings

Data Collection Mode:

Update Interval

Number of BVM Sets:

One Set

First BVM Set

Update Interval (Sec):

30

Second BVM Set

Show Total Volt. Graph:


Number of Cells:

Number of Cells:

First Cell Starts At:

First Cell Starts At:

Show Bar Graph:


Show Data Table:

Cells Outside Limits:

Total Voltage vs. Time

VOLTAGE:MEASURED ___

BVM Data (HH:MM:SS)

Total Volt.

Float
Voltage

0%
(00:00:00)

25%
(00:15:00)

50%
(00:30:00)

60%
(00:36:00)

70%
(00:42:00)

80%
(00:48:00)

90%
(00:54:00)

100%
(01:00:00)

Last
Value

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

Cell
Number

Fail Time

Fail %

Cell Data

1
2

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
10757, REVISED 2/7/2014

BATTERY DISCHARGE TEST

PAGE

BVM Data (HH:MM:SS)


Float
Voltage

0%
(00:00:00)

25%
(00:15:00)

50%
(00:30:00)

60%
(00:36:00)

70%
(00:42:00)

80%
(00:48:00)

90%
(00:54:00)

100%
(01:00:00)

Last
Value

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

Total Volt.
Cell
Number

Fail Time

Fail %

Cell Data

3
4
COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

10757, REVISED 2/7/2014

BATTERY TEST

OWNER
ADDRESS

Example Customer Company

CUSTOMER

PAGE

JOB #

FORMS - ALL

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

PLANT

Example Plant

POSITION

AUTOMATED

BATTERIES

SUBSTATION
STRING
STRING NAME:

AUTOMATED

DUTY CYCLE:

for

Minutes

to

VPC

INSTALLATION DATE:
HYDROMETER. START/SKIP CELLS:
VOLTS PER CELL:

NOMINAL:

NUMBER OF CELLS:

Amps

NUMBER OF STRAPS:
NUMBER OF CELLS / JAR:

2.2

CHARGER
MANUFACTURER:

FLOAT CURRENT:

CURRENT:

Amps

RIPPLE CURRENT:

VOLTAGE:

Volts

TOTAL AC CURRENT:

EQUALIZATION VOLTAGE:

Volts

MODEL:

LIMITS: LOW VOLTAGE LIMIT (V):


HIGH VOLTAGE LIMIT (V):

VARIATION WARNING (%): 5.0


VARIATION ALARM (%): 10.0

DEVIATION WARNING (%):

CHANGE WARNING (%):

STRAP WARNING (%):

DEVIATION ALARM (%):

CHANGE ALARM (%):

STRAP ALARM (%):

Display Impedance:
Baseline Impedance:

Avg. Impedance:

Total String Voltage:

Dev. from Charger:

Milli-Ohms
%

Min. Voltage:

CELL DATA
IMPEDANCE (milli-ohms)
#

NOTES

VALUE

% DEVIATION % VARIATION
(Baseline)
(String)

Max. Voltage:
CELL DATA

% CHANGE
(Prev.)

VOLTAGE
(volts)

TIME

MODEL

CELL
No.

SPECIFIC
GRAVITY

TEMP.
C

0.000

Avg. Strap Resistance:

STRAP #

Display resistance in:

Micro-Ohms

RESISTANCE % VARIATION MEASUREMENT


CELL
(micro-ohms)
TIME
CONNECTED TO
(Avg)

TYPE

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
10750, REVISED 12/17/2013

SEND STRINGS TO BITE3

STRING NAME:
SITE:
SEND TO BITE3
1. Enter "STRING NAME" and "SITE" and Click "SEND TO BITE3"
2. Wait till the information is sent to the BITE3 before sending another string.

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 7/7/2010

BATTERY DISCHARGE TEST

OWNER
ADDRESS
CUSTOMER

6
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

BATTERIES

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

CELL VOLTAGE (V)

MODEL
SPEC. GRAVITY RANGE (g/cm3)

CATALOG NO.
NUMBER OF CELLS

OVERALL BATTERY VOLTAGE (V)

CAPACITY RATING (Ah)

COMMISSION DATE

OTHER
TEST PARAMETERS

Temperature Correction Method: Time

Temperature correction using ambient temperature:

IEEE Std 450-2002

1.000

Initial Battery Status: Charged


TEST MODE

NOMINAL CURRENT (A)

TEST CURRENT (A)

END CELL VOLTAGE (V)

END BATTERY VOLTAGE (V)

TIME (h)

CORRECTED
TIME (h)

0.00

5.00

Constant I

LIMITS

VOLTAGE (volts)
CELL
BATTERY

TIME
(HH:MM)

CAPACITY
(Ah)

Warning Limit

00:00

0.00

0.00

0.0

Stop Limit

00:00

0.00

0.00

0.0

Current Measurement Method:

Internal

TORKEL

Voltage Change to Log: 0.050

Ah Change to Log: 10

Update Interval (Minutes): 0.25

Preferred Tolerance:

Show Strap Table:


Show Test Data:

BVM

Data Collection Mode: Voltage Change


Voltage Change to Log: 0.05

Number Of BVM Cells:


Minimum Cell Voltage:

Voltage Range: 0 - 20 V
Cell Numbering: Positive To Negative
Show Data Tables:

Cells Outside Limits:

HISTORICAL CAPACITY
CAPACITY (amp-hours)

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
10756, REVISED 1/10/2014

BATTERY DISCHARGE TEST

PAGE

VOLTAGE/CAPACITY VS. TIME

CAPACITY:MEASURED____ CAPACITY: WARNING _ _ _ CAPACITY: STOP ____

Measured Battery Capacity (Ah):


Percent Capacity (%): 0.0

VOLTAGE:MEASURED ___ VOLTAGE:WARNING _ _ _ VOLTAGE:STOP ___

Temp. Corrected Battery Capacity: 0.0


Actual Discharge Time: 0:00:00

@ 25 C

Format Graph Axis

Show Cell Data:


Float (charging)
CELL #

SPECIFIC
GRAVITY
(g/cm3)

Temp.
F

Idle
VOLTAGE
(volts)

VOLTAGE
(volts)

Remark

Total
Avg.
Min.
Max

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

10756, REVISED 1/10/2014

BATTERY DISCHARGE TEST

PAGE
Bar Graph

Initial Voltage: ___

Graphing cells from: 1

Voltage: ____

to:

Warning Voltage: _ _ _

Stop Voltage: ___

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

10756, REVISED 1/10/2014

BATTERY DISCHARGE TEST

OWNER
ADDRESS
CUSTOMER

9
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

HUMIDITY

Number of Cells:

POSITION

Current Measurement Method:

VOLTAGE (volts)
CELL
BATTERY

TIME
(HH:MM)

Example Plant
AUTOMATED

PLANT

BATTERIES

TEST PARAMETERS

LIMITS

AMBIENT TEMPERATURE

SUBSTATION

Internal

CAPACITY
(Ah)

Warning Limit

00:00

0.000

0.000

0.0

Stop Limit

00:00

0.000

0.000

0.0

TEST MODE

Test Current (A)

Constant I

0.00

VOLTAGE/CAPACITY VS. TIME

CAPACITY:MEASURED____ CAPACITY: WARNING _ _ _ CAPACITY: STOP ____

VOLTAGE:MEASURED ___ VOLTAGE:WARNING _ _ _ VOLTAGE:STOP ___

TORKEL

Voltage Change to Log: 0.050


Update Interval (Minutes): 0.25

Ah Change to Log: 10
Preferred Tolerance:

Show Test Data:

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
10754, REVISED 3/19/2012

UPS BATTERY DISCHARGE

OWNER
ADDRESS
CUSTOMER

10
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

BATTERIES

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

UPS NAMEPLATE DATA


MANUFACTURER

MODEL

SERIAL NO.

CATALOG NO.

kVA RATING

POWER FACTOR

INPUT VOLTAGE

INPUT CURRENT

INPUT FREQUENCY

TYPE

INPUT PHASE

STATIC

DC VOLTAGE INPUT

DC INPUT CURRENT

VOLTAGE OUTPUT

CURRENT OUTPUT

OUTPUT FREQUENCY

OUTPUT PHASE

ROTARY

OTHER

BATTERY NAMEPLATE DATA


MANUFACTURER

CELL TYPE

CELL VOLTAGE

CATALOG NO.

SPECIFIC GRAVITY RANGE

AMP HOUR RTG

NUMBER OF CELLS

BATTERY TEMP

OVERALL BATTERY VOLTAGE

VDC

OTHER

TEST PARAMETERS

TEMPERATURE CORRECTED CURRENT

CELL VOLTAGE ALARM

CELL VOLTAGE DEVIATION ALARM

CELL VOLTAGE SHUTDOWN LEVEL

BATTERY VOLTAGE ALARM

BATTERY VOLTAGE SHUTDOWN LEVEL

MFR.'S RATED CAPACITY - MINUTES

ACTUAL DISCHARGE - MINUTES

PERCENTAGE BATTERY CAPACITY

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
10500, REVISED 5/26/2010

UPS BATTERY DISCHARGE

PAGE

11

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

10500, REVISED 5/26/2010

BATTERY INSPECTION REPORT

OWNER

12
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

BATTERIES

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

BATTERY DATA
MANUFACTURER

SPEC. GRAVITY RANGE (g/cm3)

CATALOG NO.
NUMBER OF CELLS

CELL VOLTAGE (V)

MODEL

# OF RACKS 1

CAPACITY RATING (Ah)

OVERALL BATTERY VOLTAGE (V)

COMMISSION DATE

OTHER
CHARGER DATA
MANUFACTURER

CURRENT

MODEL

Amps

EQUALIZATION VOLTAGE

VOLTAGE

Volts
Volts

OTHER

BATTERY INSPECTION

CHARGER INSPECTION

DESCRIPTION

INSPECTED

CONDITION

DESCRIPTION

INSPECTED

VENTILATION OF ROOM OR ENCLOSURE

PHYSICAL AND MECHANICAL CONDITION

EYEWASH EQUIPMENT

ANCHORAGE, ALIGNMENT AND GROUNDING

PHYSICAL AND MECHANICAL CONDITION

CLEAN AND REMOVE DEBRIS

ANCHORAGE, ALIGNMENT AND GROUNDING

FILTER AND TANK CAPACITORS

ELECTROLYTE LEVEL

COOLING FANS, VERIFY OPERATION

FLAME ARRESTERS

CLEAN OR REPLACE FILTERS

SUPPORT RACKS, MOUNTING, CLEARANCES

BOLTED ELECTRICAL CONNECTIONS

NEUTRALIZE ACID ON EXTERIOR SURFACES

FUNCTIONS AND ALARMS

CONDITION

CLEAN CORRODED/OXIDIZED TERMINALS


BATTERY CASE/ENCLOSURE

STRING MEASUREMENTS
Overall Voltage

GROUND TEST

VDC

Float Current

Positive Terminal to Gnd.

ADC

VDC

AC Ripple Current

NegativeTerminal to Gnd.

Total AC Current

VDC

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
10050, REVISED 9/6/2012

BATTERY INSPECTION
RESISTANCE
OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

13
FORMS - ALL

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

PLANT

BATTERIES

SUBSTATION

POSITION

Example Plant
GENERAL

NAMEPLATE DATA
MANUFACTURER
CATALOG NO.
OVERALL BATTERY VOLTAGE
BATTERY TEMP.

VDC

CELL TYPE

CELL VOLTAGE

SPECIFIC GRAVITY RANGE

AMP HOUR RATING

NUMBER OF CELLS

OTHER
BATTERY CHARGE STATUS

CELL

CHARGED

DISCHARGED

RESISTANCE ( ) VOLTAGE DROP (mV)

EQUALIZED

CURRENT (A)

TEMPERATURE CORRECTED READINGS

CELL

41

42

43

44

45

46

47

48

49

10

50

11

51

12

52

13

53

14

54

15

55

16

56

17

57

18

58

19

59

20

60

21

61

22

62

23

63

24

64

25

65

26

66

27

67

28

68

29

69

30

70

31

71

32

72

33

73

34

74

35

75

36

76

37

77

38

78

39

79

40

80

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

RESISTANCE ( ) VOLTAGE DROP (mV)

YES

NO

CURRENT (A)

10200, REVISED 5/26/2010

BATTERY INSPECTION
RESISTANCE
PAGE

CELL RESISTANCE ( ) VOLTAGE DROP (mV)

CURRENT (A)

CELL RESISTANCE ( ) VOLTAGE DROP (mV)

81

131

82

132

83

133

84

134

85

135

86

136

87

137

88

138

89

139

90

140

91

141

92

142

93

143

94

144

95

145

96

146

97

147

98

148

99

149

100

150

101

151

102

152

103

153

104

154

105

155

106

156

107

157

108

158

109

159

110

160

111

161

112

162

113

163

114

164

115

165

116

166

117

167

118

168

119

169

120

170

121

171

122

172

123

173

124

174

125

175

126

176

127

177

128

178

129

179

130

180

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

14

CURRENT (A)

10200, REVISED 5/26/2010

BATTERY INSPECTION
RESISTANCE
PAGE

CELL RESISTANCE ( ) VOLTAGE DROP (mV)

CURRENT (A)

CELL RESISTANCE ( ) VOLTAGE DROP (mV)

181

226

182

227

183

228

184

229

185

230

186

231

187

232

188

233

189

234

190

235

191

236

192

237

193

238

194

239

195

240

196

241

197

242

198

243

199

244

200

245

201

246

202

247

203

248

204

249

205

250

206

251

207

252

208

253

209

254

210

255

211

256

212

257

213

258

214

259

215

260

216

261

217

262

218

263

219

264

220

265

221

266

222

267

223

268

224

269

225

270

PILOT CELLS

CELL NO.

TEMP. C

CELL NO.

TEMP. C

CELL NO.

15

CURRENT (A)

TEMP. C

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
10200, REVISED 5/26/2010

BATTERY DISCHARGE TEST

OWNER
ADDRESS
CUSTOMER

16
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

BATTERIES

SUBSTATION

PLANT
POSITION

Example Plant
GENERAL

NAMEPLATE DATA
MANUFACTURER

CELL TYPE

CELL VOLTAGE

CATALOG NO.

SPECIFIC GRAVITY RANGE

AMP HOUR RATING

NUMBER OF CELLS

BATTERY TEMP.

OVERALL BATTERY VOLTAGE

VDC

OTHER
BATTERY CHARGE STATUS:

CHARGED

MANUFACTURER'S
DISCHARGE RATE

EQUALIZED

TEST CURRENT

END CELL VOLTAGE

OVERALL END BATTERY VOLTAGE

TIME
M

TEST PARAMETERS

TEMPERATURE CORRECTED CURRENT

CELL VOLTAGE ALARM

CELL VOLTAGE DEVIATION ALARM

CELL VOLTAGE SHUTDOWN LEVEL

BATTERY VOLTAGE ALARM

BATTERY VOLTAGE SHUTDOWN LEVEL

MFR'S RATED CAPACITY TIME - MINUTES

ACTUAL DISCHARGE TIME - MINUTES

BATTERY CAPACITY - PERCENT

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
10000, REVISED 6/22/2010

BATTERY DISCHARGE TEST

PAGE

17

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

10000, REVISED 6/22/2010

BATTERY INSPECTION
SPECIFIC GRAVITY
OWNER
ADDRESS
CUSTOMER

18
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

BATTERIES

SUBSTATION

PLANT
POSITION

Example Plant
GENERAL

NAMEPLATE DATA
MANUFACTURER
CATALOG NO.
OVERALL BATTERY VOLTAGE
BATTERY TEMP.

VDC

CELL TYPE

CELL VOLTAGE

SPECIFIC GRAVITY RANGE

AMP HOUR RATING

NUMBER OF CELLS

OTHER
BATTERY CHARGE STATUS

CELL

CHARGED

SPEC. GRAVITY

DISCHARGED

EQUALIZED

VOLTAGE

TEMPERATURE CORRECTED READINGS

CELL

41

42

43

44

45

46

47

48

49

10

50

11

51

12

52

13

53

14

54

15

55

16

56

17

57

18

58

19

59

20

60

21

61

22

62

23

63

24

64

25

65

26

66

27

67

28

68

29

69

30

70

31

71

32

72

33

73

34

74

35

75

36

76

37

77

38

78

39

79

40

80

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

SPEC. GRAVITY

YES

NO

VOLTAGE

REVISED 5/26/2010

BATTERY INSPECTION
SPECIFIC GRAVITY
PAGE

CELL

SPEC. GRAVITY

VOLTAGE

CELL

81

131

82

132

83

133

84

134

85

135

86

136

87

137

88

138

89

139

90

140

91

141

92

142

93

143

94

144

95

145

96

146

97

147

98

148

99

149

100

150

101

151

102

152

103

153

104

154

105

155

106

156

107

157

108

158

109

159

110

160

111

161

112

162

113

163

114

164

115

165

116

166

117

167

118

168

119

169

120

170

121

171

122

172

123

173

124

174

125

175

126

176

127

177

128

178

129

179

130

180

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

SPEC. GRAVITY

19

VOLTAGE

REVISED 5/26/2010

BATTERY INSPECTION
SPECIFIC GRAVITY
PAGE

CELL

SPEC. GRAVITY

VOLTAGE

CELL

181

226

182

227

183

228

184

229

185

230

186

231

187

232

188

233

189

234

190

235

191

236

192

237

193

238

194

239

195

240

196

241

197

242

198

243

199

244

200

245

201

246

202

247

203

248

204

249

205

250

206

251

207

252

208

253

209

254

210

255

211

256

212

257

213

258

214

259

215

260

216

261

217

262

218

263

219

264

220

265

221

266

222

267

223

268

224

269

225

270

PILOT CELLS

CELL NO.

TEMP. C

CELL NO.

TEMP. C

SPEC. GRAVITY

CELL NO.

20

VOLTAGE

TEMP. C

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 5/26/2010

TIME DOMAIN REFLECTOMETER

OWNER
ADDRESS
CUSTOMER

21
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

CABLES

SUBSTATION

POSITION

Select the Memory Locations to Download


1

MEMORY
LOCATION

WAVE TYPE

METER RANGE

PULSE WIDTH (ns)

10

GAIN (dB)

11

12

13

VELOCITY FACTOR

14

15

TRACE STYLE

DATE

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
13300, REVISED 2/7/2014

CABLE POLARIZATION
INDEX (PI)TEST
OWNER
ADDRESS
CUSTOMER

22
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

POSITION

CABLE SOURCE

CABLE TERMINATION POINT

OPERATING VOLTAGE

kV

MANUFACTURER

Example Plant
AUTOMATED

PLANT

CABLES

SUBSTATION

INSTALLED IN

LENGTH

INSULATION TYPE

SIZE

KCMIL

RATED VOLTAGE

kV

PHASE IDENTIFICATION:

INSULATION THICKNESS

NO. OF CONDUCTORS
GROUNDED

PHASE A

UNGROUNDED

PHASE B

BELTED

SHIELDED

AGE

PHASE C

CABLE TEMPERATURE

TEST VOLTAGE

kVDC

Enter TCF Manually:

K = INSULATION RESISTANCE CONSTANT IN MEGOHMS

20,000

TEST CONDUCTED

TEMP. CORR.
FACTOR

BEFORE

d = INSIDE DIAMETER OF INSULATION


D
1000
R = [ K Log 10 (
)] (
)
d
L (ft)

PHASE A MEGOHMS
20C READING
(megohms)

PHASE B MEGOHMS
READING
(megohms)

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

D = OUTSIDE DIAMETER OF INSULATION

READING
(megohms)

MILS

CONDUCTOR MATERIAL

CONNECTED EQUIPMENT

MINUTES

FT

TEMP. CORR.
FACTOR

AFTER HIGH POTENTIAL TEST

Use Instrument PI Value:

PHASE C MEGOHMS

20C READING
(megohms)

READING
(megohms)

TEMP. CORR.
FACTOR

20C READING
(megohms)

0.25
0.50
0.75
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
P.I.
POLARIZATION INDEX = 10 MINUTE READING / 1 MINUTE READING
* MINIMUM DESIGN INSULATION RESISTANCE, R =

MEGOHMS

Press F1 for form help

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
13000, REVISED 2/7/2014

CABLE POLARIZATION
INDEX (PI)TEST
PAGE

23

POLARIZATION CURVE

Phase A: Red Square


Phase B: Blue Circle
Phase C: Green Triangle
COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

13000, REVISED 2/7/2014

CABLE INSULATION
POWER FACTOR TESTS
OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

24
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

CABLES

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

CABLE NAMEPLATE
MFR. AND TYPE

LOCATION

RATED kV

OPERATING kV

AGE

TYPE

LENGTH - OUTDOOR

LENGTH - INDOOR

NUMBER OF CONDUCTORS

INSULATION MATERIAL

SIZE

INSULATION THICKNESS

JACKET

DUCT TRAY

EARTH TEMP.

IDENTIFICATION

AMPS (LOAD)

INSULATION TYPE
CIRCUIT

DUCT TEMP.

WEATHER

DEPTH

TEST FREQUENCY: 60
MULTIPLE QUICK TESTS

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

On

TEST
kV

Test
Freq

L(H)
CAP.(pF)

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

INSULATION RATING KEY (IR)


G = GOOD
D = DETERIORATED
I
= INVESTIGATE
B = BAD
Q = QUESTIONABLE

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
96005, REVISED 12/11/2013

LOW VOLTAGE CABLE INSULATION TEST

OWNER
ADDRESS
CUSTOMER

25
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

CABLES

SUBSTATION

POSITION

MANUFACTURER

DATE MANUFACTURED

INSULATION TYPE 1:

TW

THW

INSULATION TYPE 2:

RH

RHW

THHW

XHHW

THHN

EQUIPMENT TEMPERATURE

OTHER

TEST VOLTAGE

IDENTIFICATION

kVDC
NO. &
COND.
SIZE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

FROM

INS. TYPE 1

INS. TYPE 2

PHASE

TO

A - GND

B - GND

C - GND

N - GND

A-B

B-C

C-A

A-N

B-N

C-N

RDG
20C
RDG
20C
RDG
20C
RDG
20C
RDG
20C
RDG
20C
RDG
20C
RDG
20C
RDG
20C
RDG
20C
ALL INSULATION VALUES ARE IN MEGOHMS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
12000, REVISED 5/26/2010

LOW VOLTAGE CABLE INSULATION TEST

PAGE

26

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

12000, REVISED 5/26/2010

TAN DELTA CABLE TEST

OWNER

27
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

OPERATING VOLTAGE

kV

POSITION

INSTALLED IN

MANUFACTURER

Example Plant
GENERAL

PLANT

CABLES

SUBSTATION

CONDUIT

TRAY

LENGTH

INSULATION TYPE

FT

CABLE TEMPERATURE

INSULATION THICKNESS

SIZE

MCM

NO. OF CONDUCTORS

RATED VOLTAGE

kV

GROUNDED

SHIELDED

UNGROUNDED

UNSHIELDED

MILS

CONDUCTOR MATERIAL

RESISTANCE GROUND

CU

BELTED
(PILC)

AL

AGE

CONCENTRIC NEUTRAL

CABLE SOURCE

CABLE TERMINATION POINT

CONNECTED EQUIPMENT

ISOLATE CABLE

NUMBER OF MANHOLES
HAND TAPED

3-M TERM. KIT

SYSTEM VOLTAGE

BREAKDOWN

TEST FREQUENCY

TIME TO FAILURE

SINE

TEST TYPE

COSINE / RECTANGULAR

WITHSTAND

PHASE A OR
TEST VOLTAGE
kV
5kV
CABLE

15 kV
CABLE

1.0

1.5

3.5

2.0

2.4

ARRESTERS

NUMBER OF TERMINATIONS

TERMINATION / SPLICES

WAVE SHAPE

TAN DELTA

PASS / FAIL

NUMBER OF SPLICES

RAYCHEM KIT
YES

NO

PLANNED TEST DURATION PER STEP


1 MIN

5 MIN

END TIME

DIAGNOSTIC

PHASE B

MICRO
AMPS

START TIME

10 MIN

OTHER

TAN DELTA

NANO
FARADS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

OTHER

MIN

PHASE A, B, C

NANO
FARADS

POT FUSES

PHASE C

MICRO
AMPS

TESTED BY:
www.powerdb.com

TAN DELTA

NANO
FARADS

MICRO
AMPS

Default Administrator
13090, REVISED 5/26/2010

TAN DELTA CABLE TEST

PAGE

28

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

13090, REVISED 5/26/2010

CABLE HIGH POTENTIAL TEST

OWNER
ADDRESS
CUSTOMER

29
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

CABLES

SUBSTATION

POSITION

CABLE SOURCE

CABLE TERMINATION POINT

OPERATING VOLTAGE

kV

MANUFACTURER

INSTALLED IN

LENGTH

INSULATION TYPE

SIZE

KCMIL

RATED VOLTAGE

kV

INSULATION THICKNESS

NO. OF CONDUCTORS
GROUNDED

FT
MILS

CONDUCTOR MATERIAL

UNGROUNDED

BELTED

SHIELDED

AGE

CONNECTED EQUIPMENT
TEST
VOLTAGE

TIME
(min.)

PHASE A

TIME
(min.)

PHASE B

TIME
(min.)

PHASE IDENTIFICATION

PHASE C

PHASE A:

RED

PHASE B:

WHITE

PHASE C:

BLUE

4
8
12
16
20
24
26
26
26
26
26
26
26
0

DECAY TO 5kV; SECS

0.00

0.00

0.00

TOTAL TIME for the TEST

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
13101, REVISED 12/12/2013

CABLE HIGH POTENTIAL TEST

PAGE

30

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

13101, REVISED 12/12/2013

BUS DUCT INSULATION TEST

OWNER
ADDRESS
CUSTOMER

31
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

POSITION

MANUFACTURER

TYPE

VERTICAL RATING
CONFIGURATION

Example Plant
GENERAL

PLANT

CABLES

SUBSTATION

A
3 WIRE

HORIZONTAL RATING

4 WIRE

5 WIRE

CATALOG NO.

TEST VOLTAGE

A
CONDUCTOR

VOLTAGE CLASS
NEUTRAL RATING

COPPER

ALUMINUM

SERIAL NO.

kVDC

GROUND RATING

DATE MANUFACTURED

CURRENT WITHSTAND RATING

EQUIPMENT TEMPERATURE

kA

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

FROM

PHASE

IDENTIFICATION
TO

A - GND

B - GND

C - GND

N - GND

A-B

ACTUAL READING / SHADING INDICATES TEMPERATURE CORRECTED VALUES

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

B-C

A-N

B-N

C-N

ALL INSULATION VALUES ARE IN MEGOHMS

TESTED BY:
www.powerdb.com

A-C

Default Administrator
14000, REVISED 5/26/2010

BUS DUCT INSULATION TEST

PAGE

32

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

14000, REVISED 5/26/2010

VLF CABLE TEST

OWNER

33
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

OPERATING VOLTAGE

kV

POSITION

INSTALLED IN

CONDUIT

MANUFACTURER

TRAY

LENGTH

FT

INSULATION THICKNESS
CONDUCTOR MATERIAL

MCM

NO. OF CONDUCTORS

RATED VOLTAGE

kV

GROUNDED

SHIELDED

UNGROUNDED

UNSHIELDED

RESISTANCE GROUND

BELTED
(PILC)

C
MILS

CU

AL

AGE

CONCENTRIC NEUTRAL

CABLE SOURCE

CABLE TERMINATION POINT

CONNECTED EQUIPMENT

ISOLATE CABLE

NUMBER OF MANHOLES

ARRESTERS

NUMBER OF TERMINATIONS

TERMINATION / SPLICES

HAND TAPED

3-M TERM. KIT

RMS TEST VOLTAGE

kV

BREAKDOWN

TEST FREQUENCY

Hz

TIME TO FAILURE

A-B

OHMS

WAVE SHAPE

SINE

TEST TYPE

WITHSTAND

MEGOHMS

PASS / FAIL

YES

MICRO
AMPS

OTHER

NO

PLANNED TEST DURATION

MIN

1 MIN
OHMS

C-A

15 MIN

30 MIN

START TIME
60 MIN

OHMS
END TIME

OTHER
DIAGNOSTIC

PHASE A, B, C

NANO
FARADS

POT FUSES

NUMBER OF SPLICES

RAYCHEM KIT

B-C

COSINE / RECTANGULAR

PHASE A OR
TESTS
(MINUTES)

CABLE TEMPERATURE

INSULATION TYPE

SIZE

SHIELD RESISTANCE

Example Plant
GENERAL

PLANT

CABLES

SUBSTATION

SEE COMMENT BELOW

PHASE B
MEGOHMS

NANO
FARADS

PHASE C
MICRO
AMPS

MEGOHMS

NANO
FARADS

MICRO
AMPS

10

15

20

25

30

45

60

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 5/26/2010

VLF CABLE TEST

PAGE

34

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 5/26/2010

CABLE HIGH POTENTIAL TEST

OWNER
ADDRESS
CUSTOMER

35
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

CABLES

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

CABLE SOURCE

CABLE TERMINATION POINT

OPERATING VOLTAGE

kV

MANUFACTURER

INSTALLED IN

LENGTH

INSULATION TYPE

SIZE

KCMIL

RATED VOLTAGE

kV

INSULATION THICKNESS

NO. OF CONDUCTORS
GROUNDED

FT
MILS

CONDUCTOR MATERIAL

UNGROUNDED

BELTED

SHIELDED

AGE

CONNECTED EQUIPMENT
TIME
MINUTES

TEST
VOLTAGE

PHASE A

PHASE B

PHASE C

PHASE IDENTIFICATION
PHASE A:

BROWN

PHASE B:

ORANGE

PHASE C:

YELLOW

0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
17.00
18.00
19.00
20.00
21.00
22.00
23.00
24.00
25.00
DECAY TO 5kV; SECS
SHIELD RESIST.- OHMS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
13100, REVISED 5/26/2010

CABLE HIGH POTENTIAL TEST

PAGE

36

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

13100, REVISED 5/26/2010

CABLE HIGH POTENTIAL TEST


AND INSULATION RESISTANCE
OWNER
ADDRESS
CUSTOMER

37
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

CABLES

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

CABLE SOURCE

CABLE TERMINATION POINT

OPERATING VOLTAGE

kV

MANUFACTURER

INSTALLED IN

LENGTH

INSULATION TYPE

SIZE

KCMIL

RATED VOLTAGE

kV

INSULATION THICKNESS

NO. OF CONDUCTORS
GROUNDED

FT
MILS

CONDUCTOR MATERIAL

UNGROUNDED

BELTED

SHIELDED

AGE

CONNECTED EQUIPMENT
TIME
MINUTES

TEST
kV

PHASE A

PHASE B

PHASE C

PHASE IDENTIFICATION
PHASE A:

BROWN

PHASE B:

ORANGE

PHASE C:

YELLOW

0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
17.00
18.00
19.00
20.00
21.00
22.00
23.00
24.00
25.00
DECAY TO 5kV; SECS
SHIELD RESIST.- OHMS
INSULATION
RESISTANCE

GIGA-OHMS @
0.000

0.000

kV
0.000

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
13200, REVISED 5/26/2010

CABLE HIGH POTENTIAL TEST


AND INSULATION RESISTANCE
PAGE

38

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

13200, REVISED 5/26/2010

SWITCHBOARD BUS
CONNECTION TEST
OWNER

39
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

CABLES

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

DRAWING NO.

PHASE AMPACITY

TYPE
VOLTAGE CLASS

WITHSTAND RATING

kA

FROM

CONDUCTOR

CU

AL

RESISTANCE IN MICRO-OHMS

IDENTIFICATION
TO

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
14100, REVISED 5/26/2010

SWITCHBOARD BUS
CONNECTION TEST
PAGE

40

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

14100, REVISED 5/26/2010

SF6 LIVE TANK CIRCUIT BREAKERS


CAPACITANCE AND POWER FACTOR TESTS
OWNER

PAGE

41

ADDRESS

JOB #

FORMS - ALL

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

HUMIDITY

SPECIAL ID
A
kV
BIL
INT. RATING
INT. MEDIUM
WEIGHT
WEATHER
TANK TEMP
COUNTERS
COOLANT

LOC.

CONTROL VOLTS

TEST FREQUENCY

60

CT NAMEPLATE:
MFR
MFR YEAR
kV
AMPS

PLANT

Example Plant

POSITION

AUTOMATED

CIRCUIT BREAKER

SUBSTATION
SERIAL NO.
CIRCUIT
MFR
MFR YEAR
TYPE
MEC. TYPE
MEC. DESIGN
REASON
TANKS

AMBIENT TEMPERATURE

lb

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

DSG SERIAL NUM


H1
H2
H3
X1
X2
X3

kV

AMPS

YEAR

C
PHASE NAMES
CLASS

OIL

TYPE
CLASS
CATALOG/STYLE
INSULATION TYPE

SF6 VOLUME
LAYOUT

C1 POWER FACTOR %
C1 CAPACITANCE
C2 POWER FACTOR %
C2 CAPACITANCE

CIRCUIT BREAKER OVERALL TESTS


TEST
NO

CAP.

Ph.

TEST
kV

CAP.
C (pF)

POWER FACTOR %

MEAS.

20 C

CORR.

DIRECT
mA

WATTS

IR

1
2
2G

3
4
5
6
7
8
9
10
11
12

2G

13
14
15

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
92525, REVISED 10/31/2013

SF6 LIVE TANK CIRCUIT BREAKERS


CAPACITANCE AND POWER FACTOR TESTS
42

PAGE
CIRCUIT BREAKER CT TESTS
TEST
NO

TEST MODE

16

GSTg-R

17

GSTg-R

18

GSTg-R

19

GSTg-R

20

GSTg-R

21

GSTg-R

22

GSTg-R

23

GSTg-R

24

GSTg-R

25

GSTg-R

26

GSTg-R

27

GSTg-R

TEST
kV

ENG

POWER FACTOR %

CAP.
C (pF)

MEAS.

20 C

EQUIV

CORR.

mA

WATTS

IR

MULTIPLE QUICK TESTS

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

On

TEST
kV

Test
Freq

L(H)
CAP.(pF)

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

92525, REVISED 10/31/2013

OCR COUNTER

OWNER

43
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

CIRCUIT BREAKER

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

NAMEPLATE INFORMATION
SERIAL NUMBER:

MANUFACTURER:

OF OIL:

WEIGHT:

LB

COIL SIZE:

MAXIMUM kV:

BIL:

kV

MODEL:

LAST MAINTENANCE DATE:


OPERATIONS COUNTER:

DATE

10/13/2014
0

SINCE LAST
MAINTENANCE:

COUNTER

10

AMPS
H

# OF OPERATIONS:

# OF MONTHS:

COMMENTS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

COOPER

TESTED BY:
www.powerdb.com

Default Administrator
92610, REVISED 11/23/2011

VACUUM RECLOSERS
CAPACITANCE AND POWER FACTOR TESTS
OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

44
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

HUMIDITY

CONTROL VOLTS

TEST FREQUENCY

POSITION

SPECIAL ID
A
kV
BIL
INT. RATING
INT. MEDIUM
WEIGHT
WEATHER
TANK TEMP
COUNTERS
COOLANT

LOC.

60

Example Plant
AUTOMATED

PLANT

CIRCUIT BREAKER

SUBSTATION

SERIAL NO.
CIRCUIT
MFR
MFR YEAR
TYPE
MEC. TYPE
MEC. DESIGN
REASON
TANKS

AMBIENT TEMPERATURE

lb

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

DSG SERIAL NUM


H1
H2
H3
X1
X2
X3

kV

AMPS

YEAR

C
PHASE NAMES
CLASS

OIL

LAYOUT

VACUUM RECLOSER OVERALL TESTS

OPEN

OPEN

TEST
CB
NO

INSULATION
TESTED

Ph.

TEST
MODE

BUSHING CONNECTIONS
ENG

GND

GAR

UST

TEST
kV

Capacitance
C (pF)

POWER FACTOR %
MEAS.

o C
20

DIRECT
IR

CORR.

mA

WATTS

C1G

A GST-GND

1.000

C2G

A GST-GND

1.000

C3G

B GST-GND

1.000

C4G

B GST-GND

1.000

C5G

C GST-GND

1.000

C6G

C GST-GND

C12

UST-R

1.000

C34

UST-R

1.000

C56

UST-R

1.000

1.000

BUSHING & OIL TESTS


TEST
NO.

BUSHING
SERIAL #

TEST
Ph. MODE

BUSHING CONNECTIONS
ENG

GND

GAR

UST

10

UST-R

TAP

11

UST-R

TAP

12

UST-R

TAP

13

UST-R

TAP

14

UST-R

TAP

15

UST-R

TAP

TEST
kV

Capacitance
C (pF)

POWER FACTOR %
MEAS.

o C
20

DIRECT
IR

CORR.

mA

WATTS

INSULATION RATING: G=GOOD; D=DETERIORATED; I=INVESTIGATE; B=BAD; Q=QUESTIONABLE


INSULATION TESTED
1 to 6
=
BUSHING TERMINALS
G
=
GROUND

NOTE: Circuit breaker open: bushing tests


( Test No. 1, 2, 3, 4, 5, 6).
Circuit breaker closed: tank tests
(Test No. 7, 8, and 9).

NOTE: No. in ENG column is bushing energized in


Tests 1 through 6, 10, 11 and 12. All other
bushings must be floating.

MULTIPLE QUICK TESTS


TEST EQUIPMENT USED:
Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
92550, REVISED 11/17/2013

VACUUM RECLOSERS
CAPACITANCE AND POWER FACTOR TESTS
PAGE

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

On

TEST
kV

Test
Freq

L(H)
CAP.(pF)

45

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

92550, REVISED 11/17/2013

CIRCUIT BREAKER
TIMING ANALYSIS
OWNER
ADDRESS
CUSTOMER

46
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

CIRCUIT BREAKER

PLANT
POSITION

Example Plant
AUTOMATED

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
15300, REVISED 2/7/2014

CONTACT RESISTANCE

OWNER
ADDRESS
CUSTOMER

47
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

CIRCUIT BREAKER

Example Plant
AUTOMATED

PLANT
POSITION

CONTACT RESISTANCE IN MILLIOHMS


VOLTAGE

CURRENT

RESISTANCE

MINIMUM

MAXIMUM

PASS/FAIL

PHASE A

Ohms

Ohms

PHASE B

Ohms

Ohms

PHASE C

Ohms

Ohms

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
15990, REVISED 3/21/2011

CONTACT RESISTANCE

PAGE

48

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

15990, REVISED 3/21/2011

SF6 DEAD TANK CIRCUIT BREAKERS


CAPACITANCE AND POWER FACTOR TESTS
OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

49
FORMS - ALL

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

SPECIAL ID
A
kV
BIL
INT. RATING
INT. MEDIUM
WEIGHT
WEATHER
TANK TEMP
COUNTERS
COOLANT

LOC.

CONTROL VOLTS

TEST FREQUENCY

CB

HUMIDITY

60

POSITION

SF6 Gas
lb

DSG SERIAL NUM


H1
H2
H3
X1
X2
X3

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

PHASE NAMES
CLASS

OIL

CIRCUIT BREAKER OVERALL TESTS


BUSHING CONNECTIONS
TEST
Capacitance
kV
C (pF)
ENG
GND
GAR
UST

C1G
C2G
C3G

GST-GND

1.000

GST-GND

1.000

GST-GND

1.000

C4G
C5G

GST-GND

1.000

GST-GND

1.000

C6G
C12

GST-GND

UST-R

1.000

C34
C56

UST-R

1.000

UST-R

1.000

GST-GND

1&2

1.000

11

C1G + C2G
C3G + C4G

GST-GND

3&4

1.000

12

C5G + C6G

GST-GND

5&6

1.000

OPEN

4
5
6

OPEN

7
8
9

CLOSED

10

BUSHING
SERIAL #

TEST
NO.

TEST
Ph. MODE

YEAR

DIRECT

POWER FACTOR %

1
3

AMPS

SF6 VOLUME
LAYOUT

INSULATION
TESTED

kV

TEST
NO

Ph.

TEST
MODE

Example Plant
AUTOMATED

PLANT

CIRCUIT BREAKER

SUBSTATION

SERIAL NO.
CIRCUIT
MFR
MFR YEAR
TYPE
MEC. TYPE
MEC. DESIGN
REASON
TANKS

MEAS.

20 C

CORR.

mA

WATTS

IR

1.000

BUSHING CONNECTIONS
ENG
GND
GAR
UST

13

UST-R

TAP

14

UST-R

TAP

15

UST-R

TAP

16

UST-R

TAP

17

UST-R

TAP

18

UST-R

TAP

INSULATION TESTED: 1-6 = BUSHING TERMINALS, G=GROUND


Note: Circuit breaker open: bushing tests
( Test No. 1, 2, 3, 4, 5, 6).
Circuit breaker closed: tank tests
(Test No. 7, 8, and 9).

TEST
kV

Capacitance
C (pF)

EQUIV

POWER FACTOR %

MEAS.

20 C

CORR.

mA

WATTS

IR

INSULATION RATING: G=GOOD, D=DETERIORATED, I=INVESTIGATE,B=BAD, Q=QUESTIONABLE


NOTE: No. in ENG column is bushing energized, in
Tests 1 through 6, 10, 11 and 12. All other
bushings must be floating.

MULTIPLE QUICK TESTS

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
92520, REVISED 12/17/2013

SF6 DEAD TANK CIRCUIT BREAKERS


CAPACITANCE AND POWER FACTOR TESTS
PAGE

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

On

TEST
kV

Test
Freq

L(H)
CAP.(pF)

50

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

92520, REVISED 12/17/2013

LOW VOLTAGE POWER CIRCUIT BREAKER TEST

OWNER

51
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

CIRCUIT BREAKER

SUBSTATION

POSITION

MANUFACTURER

SN / SO NO.

FRAME SIZE(F)

BREAKER TYPE

SENSOR TAPS

MOUNTING

D.O.

B.I.

FUSE CAT. NO.

CUBICLE CODE

THERMAL MEMORY

ON

OFF

TRIP UNIT TYPE

CATALOG NO.

ZONE INTLK

TARGETS

DESCRIPTION

INSPECTED

CONDITION

CLEAN/LUBE

DESCRIPTION

INSPECTED

CUBICLE AND RACKING DEVICES

ARC CHUTES

CONTACT FINGERS

AUXILIARY DEVICES

LOADING AND ARCING CONTACTS

GROUND CONNECTION

OVERCURRENT DEV. BATTERY

LOAD CONDUCTOR NO.

SETTINGS AS FOUND

FUNCTION

RATING PLUG(R)

PICKUP

LONG

SENSOR TAP

A =

A =

CONDITION

CLEAN/LUBE

SIZE

CU

AL

DELAY

CURVE

DRAWING

DELAY

CURVE

DRAWING

SHORT
INST.

GRD. FLT.

3W

4W

GRD. FLT.

SETTINGS AS LEFT

FUNCTION

RATING PLUG(R)

PICKUP

LONG

SENSOR TAP

SHORT
INST.

GRD. FLT.

3W

4W

GRD. FLT.

PAIR CURRENT AND TIME ON ALL TESTS


TEST
AMPERES

FUNCTION

LONG TIME

CURRENT
MULTIPLE

POLE 1
TIME BAND
MINIMUM

MAXIMUM

AS FOUND
(seconds)

AS LEFT
(seconds)

POLE 2
AS FOUND
(seconds)

POLE 3

AS LEFT
(seconds)

AS FOUND
(seconds)

AS LEFT
(seconds)

LTPU (amps)
VOLTAGE DROP @ LONG TIME TEST CURRENT

SHORT TIME

STPU (amps)

INSTANTANEOUS

IPU (amps)

GROUND FAULT

GFPU (amps)

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

POLE 1 (P1-P2)

INSULATION
RESISTANCE

READING

20C

POLE 2 (P2-P3)
READING

20C

POLE 3 (P3-P1)
READING

POLE RESISTANCE - MICRO-OHMS

20C

POLE TO POLE

READING
POLE 1

POLE 2

POLE 3

POLE TO FRAME
LINE TO LOAD
CONTROL WIRING
READING

COUNTER READING BEG/END


20C

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
15055, REVISED 9/14/2010

LOW VOLTAGE POWER CIRCUIT BREAKER TEST

PAGE

52

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

15055, REVISED 9/14/2010

VACUUM BREAKERS
CAPACITANCE AND POWER FACTOR TESTS
OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

53
FORMS - ALL

ASSET ID

ADDRESS

10/13/2014

DATE

HUMIDITY

CONTROL VOLTS

TEST FREQUENCY

POSITION

SPECIAL ID
A
kV
BIL
INT. RATING
INT. MEDIUM
WEIGHT
WEATHER
TANK TEMP
COUNTERS
COOLANT

LOC.

60

Example Plant
AUTOMATED

PLANT

CIRCUIT BREAKER

SUBSTATION

SERIAL NO.
CIRCUIT
MFR
MFR YEAR
TYPE
MEC. TYPE
MEC. DESIGN
REASON
TANKS

AMBIENT TEMPERATURE

Vacuum
lb

DSG SERIAL NUM


H1
H2
H3
X1
X2
X3

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

kV

AMPS

YEAR

C
PHASE NAMES
CLASS

OIL

LAYOUT

CIRCUIT BREAKER OVERALL TESTS

C1G

A GST-GND

1.000

C2G

A GST-GND

1.000

C3G

B GST-GND

1.000

C4G

B GST-GND

1.000

C5G

C GST-GND

1.000

C6G

C GST-GND

1.000

C12

UST-R

1.000

C34

UST-R

1.000

C56

UST-R

1.000

OPEN

ENG

GND

GAR

UST

TEST
kV

Capacitance
C (pF)

DIRECT

Ph.

TEST
MODE

POWER FACTOR %

INSULATION
TESTED

OPEN

CB

BUSHING CONNECTIONS

TEST
NO

IR
MEAS.o

20 C

CORR.

mA

WATTS

BUSHING TESTS
TEST
NO.

BUSHING
SERIAL #

TEST
Ph. MODE

BUSHING CONNECTIONS
ENG

GND

GAR

UST

10

UST-R

TAP

11

UST-R

TAP

12

UST-R

TAP

13

UST-R

TAP

14

UST-R

TAP

15

UST-R

TAP

TEST
kV

Capacitance
C (pF)

POWER FACTOR %
MEAS.

DIRECT
IR

20 C

CORR.

mA

WATTS

INSULATION RATING: G=GOOD; D=DETERIORATED; I=INVESTIGATE; B=BAD; Q=QUESTIONABLE


INSULATION TESTED
NOTES
1 to 6
=
BUSHING TERMINALS
1) UST test checks grading capacitors across open contacts.
G
=
GROUND
2) No. in ENG column is bushing energized

MULTIPLE QUICK TESTS

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
92530, REVISED 12/11/2013

VACUUM BREAKERS
CAPACITANCE AND POWER FACTOR TESTS
PAGE

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

On

TEST
kV

Test
Freq

L(H)
CAP.(pF)

54

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

92530, REVISED 12/11/2013

OIL CIRCUIT BREAKERS


CAPACITANCE AND POWER FACTOR TESTS
OWNER

55
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

SERIAL NO.
CIRCUIT
MFR
MFR YEAR
TYPE
MEC. TYPE
MEC. DESIGN
REASON
TANKS
OIL TYPE

AMBIENT TEMPERATURE

HUMIDITY

CONTROL VOLTS
CONVENTIONAL

TEST FREQUENCY

POSITION

SPECIAL ID
A
kV
BIL
INT. RATING
INT. MEDIUM
WEIGHT
WEATHER
OIL TEMP
COUNTERS
COOLANT

LOC.

60

Example Plant
AUTOMATED

PLANT

CIRCUIT BREAKER

SUBSTATION

Oil
lb

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

DSG SERIAL NUM


H1
H2
H3
X1
X2
X3

kV

AMPS

YEAR

C
PHASE NAMES
CLASS

OIL

LAYOUT

CIRCUIT BREAKER OVERALL TESTS


INSULATION
TESTED

CLOSED

OPEN

CB

TEST
NO

ENG

C1G

GST-GND

C2G

GST-GND

C3G

GST-GND

C4G

GST-GND

C5G

GST-GND

C6G

GST-GND

C1G + C2G

GST-GND

1&2

C3G + C4G

GST-GND

3&4

C5G + C6G

GST-GND

5&6

C2 TESTS

C1 TESTS

TEST
NO.

OIL

BUSHINGS CONNECTIONS

TEST
MODE

SERIAL #

Ph.

NAMEPLATE
% PF

MEAS.

BUSHING AND OIL TESTS


Test
TEST
Cap.
Dsg
Mode
kV
(pF)

CAP.

MEAS.

INS #

TLI

TEST
kV

DIRECT

POWER FACTOR %

Cap.
(pF)

BUS FT

20 C

CORR.

POWER FACTOR %

20 C

CORR.

10

UST-R

11

UST-R

12

UST-R

13

UST-R

14

UST-R

15

UST-R

16

GSTg-R

1.000

17

GSTg-R

1.000

18

GSTg-R

1.000

19

GSTg-R

1.000

20

GSTg-R

1.000

21

GSTg-R

1.000

22

TANK 1 OIL

UST-R

23

TANK 2 OIL

UST-R

24

TANK 3 OIL

UST-R

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

mA

WATTS

mA

WATTS

IR

IR

Default Administrator
Calibration Date:
92510, REVISED 12/17/2013

OIL CIRCUIT BREAKERS


CAPACITANCE AND POWER FACTOR TESTS
PAGE
INSULATION RATING: G=GOOD; D=DETERIORATED; I=INVESTIGATE;
B=BAD; Q=QUESTIONABLE

TANK LOSS INDEX


TANK 1 = W 7 - (W 1 + W2
TANK 2 = W 8 - (W 3 + W4
TANK 3 = W 9 - (W 5 + W6

NOTE: No. in ENG column is bushing energized,


all other bushings must be floating.

)
)
)

56

Note: Subscripts are


test no.s. Index may
be positive or negative.

MULTIPLE QUICK TESTS

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

On

TEST
kV

Test
Freq

L(H)
CAP.(pF)

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

92510, REVISED 12/17/2013

OIL CIRCUIT RECLOSER

OWNER

57
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

CIRCUIT BREAKER

SUBSTATION

POSITION

NAMEPLATE INFORMATION

TEST SETTINGS

SERIAL NUMBER:
OF OIL:

WEIGHT:

MAXIMUM kV:

BIL:

MANUFACTURER:

kV

COOPER

MODEL:
COIL SIZE:

LB

TCC1:
TCC2:

SHOTS TO LOCKOUT:

TCC3:

NUM. OF TIMING TESTS:

TCC4:

MAXIMUM TOTAL TIME: 20 SECS

H
10

SINGLE SHOT TO LOCKOUT TEST


USE TIME/CURRENT TOLERANCE FOR LIMITS

AMPS
AS FOUND

AS LEFT

COUNTER
SEQUENCE
MINIMUM TRIP TEST
Test Current
Min Current
(amps)
(amps)

Minimum Trip
Current (amps)

Max Current
(amps)

SINGLE SHOT TO LOCKOUT


Single Shot
Current (amps)
to Lockout

OCR TIMING TEST


TEST MULTIPLE:
OPERATION

TOTAL TIME (seconds):

4
CURVE

CURRENT
(amps)

MULTIPLE

TRIP TIME
(seconds)

MIN. TIME
(seconds)

MAX. TIME
(seconds)

RECLOSE
(seconds)

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
92600, REVISED 10/3/2012

OIL CIRCUIT RECLOSER

PAGE

58

TIME (seconds)

TIME Vs CURRENT

CURRENT (multiple of coil size)

OPEN / CLOSE

OPEN / CLOSE TIMES (closed values are high)

TIME (seconds)

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

92600, REVISED 10/3/2012

MOLDED CASE CIRCUIT BREAKER


INSPECTION REPORT
OWNER
ADDRESS
CUSTOMER

59
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

CIRCUIT BREAKER

SUBSTATION

POSITION

BREAKER DATA
MANUFACTURER

TYPE

SERIAL NUMBER

VOLTAGE

FRAME SIZE

INT. RATING

THERMAL ELEMENT

NON-ADJUSTABLE
ADJUSTABLE
RANGE

SETTING

MAGNETIC ELEMENT

NON-ADJUSTABLE
ADJUSTABLE
RANGE

SETTING

FRONT IDENTIFICATION - LEFT TO RIGHT:

POLE 1
AS FOUND

POLE 2

AS LEFT

AS FOUND

AS LEFT

POLE 3
AS FOUND

AS LEFT

CONTACT RESISTANCE IN MICROHMS


TIME AT 300% RATED CURRENT IN SECONDS
TRIP
INST. TESTED ON

SETTING
NO TRIP

INSULATION RESISTANCE IN MEGOHMS


AT

kV

ACROSS OPEN POLE


POLE - POLE - GND

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
15800, REVISED 7/7/2010

MOLDED CASE CIRCUIT BREAKER


INSPECTION REPORT
PAGE

60

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

15800, REVISED 7/7/2010

SF6 LIVE TANK CIRCUIT BREAKERS


CAPACITANCE AND POWER FACTOR TESTS
OWNER

PAGE

61

ADDRESS

JOB #

FORMS - ALL

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

HUMIDITY

SPECIAL ID
A
kV
BIL
INT. RATING
INT. MEDIUM
WEIGHT
WEATHER
TANK TEMP
COUNTERS
COOLANT

LOC.

CONTROL VOLTS

TEST FREQUENCY

60

CT NAMEPLATE:
MFR
MFR YEAR
kV
AMPS

PLANT

Example Plant

POSITION

AUTOMATED

CIRCUIT BREAKER

SUBSTATION

SERIAL NO.
CIRCUIT
MFR
MFR YEAR
TYPE
MEC. TYPE
MEC. DESIGN
REASON
TANKS

AMBIENT TEMPERATURE

lb
C
PHASE NAMES
CLASS

OIL

SF6 VOLUME
LAYOUT

TYPE
CLASS
CATALOG/STYLE
INSULATION TYPE

C1 POWER FACTOR %
C1 CAPACITANCE
C2 POWER FACTOR %
C2 CAPACITANCE

CIRCUIT BREAKER OVERALL TESTS


TEST INSULATION
NO.
TESTED

Ph.

TEST CONNECTIONS
ENG

GND

C1

C2

S1

C1

C2

S1

C1

C2

S1

GAR

UST

TEST
kV

CAP.
C (pF)

DIRECT

POWER FACTOR %

MEAS.

20 C

CORR.

mA

WATTS

IR

R
B
RB
R
B
RB
R
B
RB

MULTIPLE QUICK TESTS

TEST
NO

INSULATION
TESTED

10

TEST
MODE

SUPPRESS.

UST-R

On

TEST
kV

Test
Freq

L(H)
CAP.(pF)

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
92529, REVISED 11/17/2013

AIR-MAGNETIC CIRCUIT BREAKERS


CAPACITANCE and POWER FACTOR TESTS
OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

63
FORMS - ALL

ASSET ID

ADDRESS

10/13/2014

DATE

HUMIDITY

CONTROL VOLTS

TEST FREQUENCY

POSITION

SPECIAL ID
A
kV
BIL
INT. RATING
INT. MEDIUM
WEIGHT
WEATHER
TANK TEMP
COUNTERS
COOLANT

LOC.

60

Example Plant
AUTOMATED

PLANT

CIRCUIT BREAKER

SUBSTATION
SERIAL NO.
CIRCUIT
MFR
MFR YEAR
TYPE
MEC. TYPE
MEC. DESIGN
REASON
TANKS

AMBIENT TEMPERATURE

Air
lb

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

DSG SERIAL NUM


H1
H2
H3
X1
X2
X3

kV

AMPS

YEAR

C
PHASE NAMES
CLASS

OIL

LAYOUT

CIRCUIT BREAKER OVERALL TESTS


CB

INSULATION
TESTED

C1G
C2G

GSTg-RB

GSTg-RB

C3G
C4G

GSTg-RB

GSTg-RB

C5G
C6G

GSTg-RB

GSTg-RB

UST-R

C12
C34

UST-R

C56

UST-R

OPEN

2
3
4
5

OPEN

6
7

TEST
NO.

BUSHING
SERIAL #

TEST
Ph. MODE

TEST CONNECTIONS BUSHING

TEST
NO.

TEST
Ph. MODE

ENG

GND

UST-R

11

UST-R

12

UST-R

13

UST-R

14

UST-R

15

UST-R

UST

TEST
kV

Capacitance
C (pF)

POWER FACTOR %

DIRECT
IR

MEAS.

20 C

CORR.

mA

WATTS

MEAS.

20 C

CORR.

mA

WATTS

ENG

10

GAR

GND

GAR

BUSHING TESTS
TEST
UST
kV

CAP.
C(pF)

IR

INSULATION RATING: G=GOOD; D=DETERIORATED; I=INVESTIGATE; B=BAD; Q=QUESTIONABLE


INSULATION TESTED
NOTES
1 to 6
=
BUSHING TERMINALS
1) UST test checks grading capacitors across open contacts.
G
=
GROUND
2) No. in ENG column is bushing energized

MULTIPLE QUICK TESTS

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

On

TEST
kV

Test
Freq

L(H)
CAP.(pF)

COPYRIGHT 2002-2014 POWERDB, INC.

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

TEST EQUIPMENT USED:


Serial Number:

DIRECT

POWER FACTOR %

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
92500, REVISED 12/17/2013

AIR-MAGNETIC CIRCUIT BREAKERS


CAPACITANCE and POWER FACTOR TESTS
PAGE

64

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

92500, REVISED 12/17/2013

OIL CIRCUIT BREAKER DISSIPATION TEST

OWNER

65
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

CIRCUIT BREAKER

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

MODEL NO.

DATE MANUFACTURED

VOLTAGE

TYPE OPERATING MECHANISM

TOTAL WEIGHT

LBS

NUMBER OF TANKS

TOTAL FLUID CAP.

GAL

AMPERES
INTERRUPTING RATING

kA @

kV

POLE CONFIGURATION
1
MECH POLE 1

TANK LOSS INDEX

POLE 2

POLE 3

kV

TANK TESTS MW - (LINE BUSHINGS MW + LOAD BUSHING MW) = TLI

MECH
EQUIPMENT TEMPERATURE
DF

TANK TESTS: (4) GST-L GROUNDED


PF =
BUSHING TESTS: (5) GST-L GUARDED

1 + DF

TEMPERATURE CORRECTION FACTOR TO 20C, TCF


2

INDIVIDUAL BUSHING TESTS - BREAKER OPEN

TANK TESTS - BKR. CLOSED

TEST 1

TEST 2

TEST 3

TEST 4

TEST 5

TEST 6

TANK A:

0.00

TANK B:

0.00

TANK C:

0.00

TANK A

TANK B

TANK C

TEST VOLTAGE - kV

CAPACITANCE

VOLTAGE SW. POSITION


CAPACITANCE - NORMAL
CAPACITANCE - REVERSE
CALCULATED AVERAGE
CAPACITANCE MULTIPLIER
TOTAL CAP. (PICO-FARADS)

DISSIPATION
FACTOR

% D.F. - NORMAL
% D.F. - REVERSE
CALCULATED AVERAGE
VOLTAGE MULTIPLIER
% D.F. - MEASURED
% D.F. @ 20 DEG. C.

MILLIWATTS

CALCULATED % P. F.
M. W. LOSS - NORMAL
M. W. LOSS - REVERSE
CALCULATED AVERAGE
VOLTAGE MULTIPLIER
TOTAL MW LOSS
TANK LOSS INDEX

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
16300, REVISED 5/26/2010

OIL CIRCUIT BREAKER DISSIPATION TEST

PAGE

66

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

16300, REVISED 5/26/2010

VACUUM CIRCUIT BREAKER TEST

OWNER
ADDRESS
CUSTOMER

67
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

CIRCUIT BREAKER

SUBSTATION

POSITION

MANUFACTURER

SERIAL NUMBER

TYPE
MAXIMUM VOLTAGE

kV

INTERRUPTING CAPACITY

kA

DESCRIPTION

INSPECTED

CONDITION

MODEL NO.

DATE MANUFACTURED

AMPACITY

OPERATING VOLTAGE

kV

CLEAN/LUBE

TO

kV =

DESCRIPTION

INSPECTED

OVERALL CLEANLINESS

CONTACT FINGERS

INSULATING MEMBERS

VACUUM BOTTLE

MECHANICAL CONNECTIONS

CONTACT EROSION INDICATOR

STRUCTURAL MEMBERS

OPERATING MECHANISM

CUBICLE

CONTACT SEQUENCE

RACKING DEVICES

GROUND CONNECTION

SHUTTER

AUXILIARY DEVICES

INSULATION TEST VOLTAGE

kVDC

EQUIPMENT TEMPERATURE

MILLIWATT LOSS TEST VOLTAGE

kVAC

READING

mVA

CONDITION

CLEAN/LUBE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

HIGH POTENTIAL TEST VOLTAGE

POLE 1 MEGOHMS (P1-P2)


INSULATION RESISTANCE

kV

kVDC

POLE 2 MEGOHMS (P2-P3)

20C

READING

POLE 3 MEGOHMS (P1-P3)

20C

READING

20C

POLE TO POLE
POLE TO FRAME
LINE TO FRAME
LOAD TO FRAME
LINE TO LOAD
0

CONTROL WIRING - MEGOHMS


READING

20C

POLE 1

POLE 2

POLE 3

POLE 1

POLE 2

POLE 3

HIGH POTENTIAL TEST


kVDC
MILLIWATT LOSS kVDC

CONTACT MEASUREMENTS

POLE 1

POLE 2

POLE 3

CONTACT TRAVEL - INCHES


POLE RESISTANCE
MICRO-OHMS

RDG.

CONTACT RESISTANCE
MICRO-OHMS

RDG.

20C

OPENING SPEED (ft/sec)


CLOSING SPEED (ft/sec)
COUNTER READING:

20C

BEG.
END

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
16100, REVISED 8/23/2013

MEDIUM VOLTAGE CIRCUIT BREAKER


INSULATING FLUID TEST
OWNER
ADDRESS
CUSTOMER

68
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

HUMIDITY

Example Plant
GENERAL

PLANT

CIRCUIT BREAKER

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

MODEL NO.

DATE MANUFACTURED

VOLTAGE

TYPE OPERATING MECHANISM

TOTAL WEIGHT

LBS

NUMBER OF TANKS

TOTAL FLUID CAP.

GAL

AMPERES
INTERRUPTING RATING

kA @

kV

INTERRUPTING RATING

kA @

kV

BIL

kV

VOLTAGE RANGE FACTOR


SHORT CIRCUIT WITHSTAND (SYM)

kV

RATED INTERRUPTING TIME

CYCLES

kV

POLE CONFIGURATION
A=
B=

MECH

POLE 1

POLE 2

POLE 3

INSTRUCTION BOOKLET
MECH
B

TEST RESULTS

POLE 1

POLE 2

POLE 3

POLE 1

VISUAL INSPECTION

PARTICLES

TOP VALVE SIZE

DIELECTRIC STRENGTH - kV

BOTTOM VALVE SIZE

INTERFACIAL TENSION - d/cm

VENTS / PRESSURE RELIEF

ACIDITY - mg KOH/g

VISIBLE LEAKS

ASTM COLOR NO.

HIGH TEMPERATURE READING

PCB CONTENT - PPM

PRESENT TEMPERATURE READING

E. P. A. CLASSIFICATION

PRESSURE READING

POWER FACTOR - %

VACUUM READING

PARTS PER MILLION OF WATER

PAINT CONDITION

POLE 2

POLE 3

GASKETS CONDITION
DISSLOVED GAS ANALYSIS

POLE 1

POLE 2

POLE 3

BUSHING CONDITION

HYDROGEN - ( H2 )

EQUIPMENT GROUNDED

OXYGEN - ( O2 )

COUNTER READING

AF =

AL =

NITROGEN - ( N2 )
*METHANE - ( CH4 )

ANALYSIS OF FLUID TEST RESULTS

*CARBON MONOXIDE - ( CO )
CARBON DIOXIDE - ( CO2 )

CONDITION

*ETHYLENE - ( C2H4 )

EXCELLENT

NO SERVICE REQUIRED

*ETHANE - ( C2H6 )

GOOD

RETEST IN

INVESTIGATE

SERVICE REQUIRED

POOR

SERVICE IMMEDIATELY

FAILED UNIT

REFER TO COMMENTS

*ACETYLENE - ( C2H2 )
TOTAL GAS CONTENT - ( % )

SERVICE

MONTHS:

COMBUSTIBLE GAS CONTENT


* COMBUSTIBLE GAS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
16500, REVISED 5/26/2010

MEDIUM VOLTAGE CIRCUIT BREAKER


INSULATING FLUID TEST
PAGE

69

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

16500, REVISED 5/26/2010

LOW VOLTAGE POWER CIRCUIT BREAKER


INSULATION TEST AND INSPECTION
OWNER

70
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

CIRCUIT BREAKER

SUBSTATION

POSITION

MANUFACTURER

SN / SO NO.

FRAME SIZE(F)

BREAKER TYPE

SENSOR TAPS

MOUNTING

FUSE CAT. NO.

CUBICLE CODE

TRIP UNIT TYPE

CATALOG NO.

DESCRIPTION

INSPECTED

CONDITION

ZONE INTLK

CLEAN/LUBE

DESCRIPTION

INSPECTED

OVERALL CLEANLINESS

CONTACT FINGERS

INSULATING MEMBERS

MAIN CONTACTS

STRUCTURAL MEMBERS

ARCING CONTACTS

CUBICLES

OPERATING MECHANISM

RACKING DEVICES

CONTACT SEQUENCE

SHUTTER

GROUND CONNECTION

OVERCURRENT DEV. BATTERY

AUXILIARY DEVICES

SETTINGS AS FOUND
RATING PLUG(R)

LONG TIME PU

A =

SHORT TIME PU

INST. PU

ON

OFF

GRD. FLT. PU

ON

OFF

LONG TIME PU

A =

SHORT TIME PU

INST. PU

ON

OFF

GRD. FLT. PU

ON

OFF

SENSOR TAP
GRD. FLT.

3W

4W

SETTINGS AS LEFT
RATING PLUG(R)
SENSOR TAP
GRD. FLT.

3W

4W

EQUIPMENT TEMPERATURE

C
POLE 1 (P1-P2)
READING

20C

B.I.

D.O.

TARGETS

CONDITION

CLEAN/LUBE

DELAY
DELAY

IT

IN

OUT

N/A

DELAY

IT

IN

OUT

N/A

DELAY

IT

IN

OUT

N/A

DELAY

IT

IN

OUT

N/A

DELAY

TEMPERATURE CORRECTION FACTOR TO 20C, TCF


POLE 1 (P2-P3)
READING

20C

POLE 1 (P1-P3)
READING

POLE RESISTANCE (MICRO-OHMS)

20C

READING
POLE 1

POLE TO POLE

POLE 2

POLE 3

POLE TO FRAME
LINE TO LOAD

CONTROL WIRING - MEGOHMS


READING

20C

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
15100, REVISED 5/26/2010

LOW VOLTAGE POWER CIRCUIT BREAKER


INSULATION TEST AND INSPECTION
PAGE

71

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

15100, REVISED 5/26/2010

MOLDED CASE CIRCUIT BREAKER TEST

OWNER

72
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

CIRCUIT BREAKER

SUBSTATION

POSITION

MANUFACTURER

SN / SO NO.

FRAME SIZE(F)

BREAKER TYPE

SENSOR TAPS

MOUNTING

FUSE CAT. NO.

CUBICLE CODE

THERMAL MEMORY

TRIP UNIT TYPE

CATALOG NO.

ZONE INTLK

DESCRIPTION

INSPECTED

CONDITION

CLEAN/LUBE

DESCRIPTION

CUBICLE AND RACKING DEVICES

ARC CHUTES

CONTACT FINGERS

AUXILIARY DEVICES

LOADING AND ARCING CONTACTS

GROUND CONNECTION

OVERCURRENT DEV. BATTERY

LOAD CONDUCTOR NO.

SETTINGS
(seconds)

INSPECTED

B.I.

CONDITION

Size

D.O.
ON

OFF

TARGETS

CLEAN/LUBE

CU

AL

TEST
(seconds)

SHORT DELAY PICKUP:


LONG TIME
(seconds)

SHORT DELAY TIME:

INSTANTANEOUS
(seconds)

LONG TIME PHASE A:


LONG TIME PHASE B:
LONG TIME PHASE C:

MEGGER TEST IN MEGAOHMS

CONTACT RESISTANCE IN MILLIOHMS

A-B

PHASE A:

B-C

PHASE B:

C-A

PHASE C:

A-G
B-G
C-G
OPEN POLES
ABC-

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
15950, REVISED 5/26/2010

MOLDED CASE CIRCUIT BREAKER TEST

PAGE

73

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

15950, REVISED 5/26/2010

OIL CIRCUIT BREAKER TEST

OWNER

74
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

CIRCUIT BREAKER

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

MODEL NO.

DATE MANUFACTURED

VOLTAGE

AMPERES

TYPE OPERATING MECHANISM

TOTAL WEIGHT

LBS

NUMBER OF TANKS

TOTAL FLUID CAP.

GAL

INTERRUPTING RATING

kA @

kV

kV

OVERCURRENT PROTECTION
DIRECT TRIP COIL OPERATED

POLE CONFIGURATION

RELAY OPERATED

REACTOR TRIP

RANGE

CAPACITOR TRIP
MECH

DC TRIP
OVERCURENT RELAY TESTED:

YES

POLE 2

NO

CURRENT TRANSFORMER RATIO


DESCRIPTION

POLE 1

POLE 3

MECH
:5

INSPECTED

CONDITION

CLEAN/LUBE

DESCRIPTION

INSPECTED

CONDITION

OVERALL CLEANLINESS

OIL GAUGES

INSULATING MEMBERS

TANK LINERS

MECHANICAL CONNECTIONS

MAIN CONTACTS

STRUCTURAL MEMBERS

ARCING CONTACTS

TANK RACKING DEVICE

CLOSING SEQUENCE

OPERATING MECHANISM

GROUND CONNECTION

LINKAGE

VISUAL OIL CONDITION

BEARINGS

OIL TESTED

BUSHINGS / GASKETS

DRAINED, CLEANED AND REFILLED WITH NEW OIL:

INSULATION TEST VOLTAGE

kVDC

EQUIPMENT TEMPERATURE
POLE 1 MEGOHMS (P1-P2)

INSULATION RESISTANCE

READING
POLE TO POLE
POLE TO FRAME

20C

CLEAN/LUBE

YES

NO

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

POLE 2 MEGOHMS (P2-P3)


READING

POLE 3 MEGOHMS (P1-P3)

20C

READING

20C

CLOSED

LINE TO FRAME
LOAD TO FRAME
LINE TO LOAD

OPEN

LIFT RODS
CONTACT MEASUREMENTS

POLE 1

POLE 2

POLE 3

CONTROL WIRING - MEGOHMS

ARCING CONTACT WIPE (inches)

READING

20C

MAIN CONTACT WIPE (inches)

POLE 1

MAIN CONTACT GAP (inches)


MAIN CONTACT TRAVEL (inches)

CONTACT RESISTANCE
MICRO-OHMS

POLE 2

POLE 3

RDG.
20C

COUNTER READING: BEG.

END

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
16200, REVISED 8/23/2013

LOW VOLTAGE POWER CIRCUIT BREAKER TEST

OWNER

75
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

CIRCUIT BREAKER

SUBSTATION

POSITION

MANUFACTURER

SN / SO NO.

FRAME SIZE(F)

BREAKER TYPE

SENSOR TAPS

MOUNTING

FUSE CAT. NO.

CUBICLE CODE

THERMAL MEMORY

TRIP UNIT TYPE

CATALOG NO.

ZONE INTLK

DESCRIPTION

INSPECTED

CONDITION

CLEAN/LUBE

DESCRIPTION

INSPECTED

CUBICLE AND RACKING DEVICES

ARC CHUTES

CONTACT FINGERS

AUXILIARY DEVICES

LOADING AND ARCING CONTACTS

GROUND CONNECTION

OVERCURRENT DEV. BATTERY

LOAD CONDUCTOR NO.

SETTINGS AS FOUND
RATING PLUG(R)

LONG TIME PU

A =

SHORT TIME PU

INST. PU

ON

OFF

GRD. FLT. PU

ON

OFF

SENSOR TAP
GRD. FLT.

3W

4W

SETTINGS AS LEFT
RATING PLUG(R)
3W

LONG TIME PU

A =

SHORT TIME PU

INST. PU

ON

OFF

GRD. FLT. PU

ON

OFF

SENSOR TAP
GRD. FLT.

4W

TCC NO.

POLE 1
TEST
AMPERES

FUNCTION
INSTANTANEOUS

CURRENT
MULTIPLE

TIME BAND
MINIMUM

MAXIMUM

AS FOUND
(seconds)

AS LEFT
(seconds)

B.I.

D.O.
ON

OFF

TARGETS

CONDITION

Size

CLEAN/LUBE

CU

AL

DELAY
DELAY

IT

IN

OUT

N/A

DELAY

IT

IN

OUT

N/A

DELAY

IT

IN

OUT

N/A

DELAY

IT

IN

OUT

N/A

DELAY

POLE 2
AS FOUND
(seconds)

POLE 3

AS LEFT
(seconds)

AS FOUND
(seconds)

AS LEFT
(seconds)

IPU

SHORT TIME

STPU

LONG TIME

LTPU
VOLTAGE DROP @ LONG TIME TEST CURRENT

GROUND FAULT

GFPU

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

POLE 1 (P1-P2)

INSULATION
RESISTANCE

READING

20C

POLE 2 (P2-P3)
READING

20C

POLE 3 (P3-P4)
READING

POLE RESISTANCE - MICRO-OHMS

20C

POLE TO POLE

READING
POLE 1

POLE 2

POLE 3

POLE TO FRAME
LINE TO LOAD
CONTROL WIRING
READING

COUNTER READING BEG/END


20C

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
15000, REVISED 5/26/2010

LOW VOLTAGE POWER CIRCUIT BREAKER TEST

PAGE

76

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

15000, REVISED 5/26/2010

CIRCUIT BREAKER INSULATING FLUID

OWNER
ADDRESS
CUSTOMER

77
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

HUMIDITY

Example Plant
GENERAL

PLANT

CIRCUIT BREAKER

POSITION

NAMEPLATE DATA

MANUFACTURER

SERIAL NO.

TYPE

MODEL NO.

DATE MANUFACTURED

AMPERES

RATED MAXIMUM VOLTS

kV

VOLTAGE RANGE FACTOR

B.I.L.

SHORT CIRCUIT CURRENT (SYM)

kA

RATED INTERRUPTING TIME

MECHANISM TYPE

TOTAL WEIGHT
INTERRUPTING RATING

LIQUID CAPACITY
kA @

kV

GAL

NUMBER OF TANKS

PLUMBING TABLE

kV

INST. BOOKLET
VOLTAGE

BREAKER INSPECTION
PAINT CONDITION

TOP

GASKETS

BOTTOM

BUSHINGS
VENT
LIQUID LEVEL
ACCESS PORT

TANK GROUNDS
COUNTER READING

TEST RESULTS

POLE 1

POLE 2

POLE 3

POLE CONFIGURATION

PARTICLES
MECH

DIELECTRIC STRENGTH - kV

POLE 1

POLE 2

INTERFACIAL TENSION - d/cm

POLE 3

MECH

ACIDITY - mg KOH/g
ANALYSIS OF TEST RESULTS
ASTM COLOR NO.
CONDITION

PARTS PER MILLION PCB


E. P. A. CLASSIFICATION
POWER FACTOR - %
WATER CONTENT - PPM

SERVICE

EXCELLENT

NO SERVICE REQUIRED

GOOD

RETEST IN

INVESTIGATE

SERVICE REQUIRED

POOR

SERVICE IMMEDIATELY

FAILED UNIT

REFER TO COMMENTS

MONTHS:

SPECIFIC GRAVITY

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
16400, REVISED 5/26/2010

CIRCUIT BREAKER INSULATING FLUID

PAGE

78

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

16400, REVISED 5/26/2010

VACUUM IN OIL RECLOSER TEST

OWNER

79
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

CIRCUIT BREAKER

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

DATE MANUFACTURED

TYPE
VOLTAGE

AMPERES

INTERRUPTING RATING

MECHANISM TYPE

CLOSE COIL VOLTAGE

TRIP COIL VOLTAGE

INST. BOOK

SERIAL NUMBER

NO. TANKS

GALLONS PER TANK


MOTOR VOLTAGE

TEST AND MEASUREMENT DATA


OIL LEVEL

( IF UNIT HAS ONLY ONE TANK INSERT DATA IN ANY ONE PHASE )

PHASE A
OIL DIELECTRIC ( kV )

PHASE B

PHASE C

AS FOUND / AS LEFT

PHASE A

PHASE B

PHASE C

CONTACT RESISTANCE ( MICROHMS )


PHASE A

PHASE B

PHASE C

PHASE B

PHASE C

VACUUM INTEGRITY TEST


PHASE A
OPERATIONS COUNTER
AS FOUND

AS LEFT

RELAY FUNCTION TRIP TEST


PHASE A

PHASE B

PHASE C

RECLOSING RELAY

RECLOSER INTERVALS (SEC)

(1)

GROUND
(2)

(3)

(4)

MECHANICAL INSPECTION
COMPONENT

AS
FOUND

AS
LEFT

AS
FOUND

COMPONENT

AS
LEFT

AS
FOUND

COMPONENT

BUSHINGS / GASKETS

VACUUM BOTTLE

DRAINS / VALVES

ARC BAFFLES

CONDITION

CONTROL BOX CONDITION

BARRIERS

OPERATING LINKS

OVERALL CLEANLINESS

OPERATING MECHANISM

TRIP BAR

TANK LINERS

TANK GASKET

CONNECTIONS

OIL CONDITION

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

AS
LEFT

Default Administrator
16600, REVISED 5/26/2010

VACUUM IN OIL RECLOSER TEST

PAGE

80

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

16600, REVISED 5/26/2010

MEDIUM VOLTAGE AIR CIRCUIT BREAKER TEST

OWNER
ADDRESS
CUSTOMER

81
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

CIRCUIT BREAKER

SUBSTATION

POSITION

MANUFACTURER

SERIAL NUMBER

TYPE
MAXIMUM VOLTAGE

kV

INTERRUPTING CAPACITY

kA

DESCRIPTION

INSPECTED

CONDITION

MODEL NO.

DATE MANUFACTURED

AMPACITY

OPERATING VOLTAGE

kV

CLEAN/LUBE

TO

kV =

DESCRIPTION

INSPECTED

OVERALL CLEANLINESS

MAIN CONTACTS

INSULATING MEMBERS

ARCING CONTACTS

MECHANICAL CONNECTIONS

ARC CHUTES

STRUCTURAL MEMBERS

PUFFER OPERATION

CUBICLE

OPERATING MECHANISM

RACKING DEVICES

CONTACT SEQUENCE

SHUTTER

GROUND CONNECTION

CONTACT FINGERS

AUXILIARY DEVICES

TEST VOLTAGE

kVDC

EQUIPMENT TEMPERATURE

INSULATION RESISTANCE

POLE 1 MEGOHMS (P1-P2)


READING

mVA

CONDITION

CLEAN/LUBE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

POLE 2 MEGOHMS (P2-P3)

20C

kV

READING

POLE 3 MEGOHMS (P1-P3)

20C

READING

20C

POLE TO POLE
POLE TO FRAME
LINE TO FRAME
LOAD TO FRAME
LINE TO LOAD

CONTACT MEASUREMENTS

POLE 1

POLE 2

ARCING CONTACT GAP (inches)


MAIN CONTACT GAP (inches)
ARCING CONTACT WIPE (inches)
MAIN CONTACT WIPE (inches)
CONTACT RESISTANCE

RDG.

MICRO-OHMS

20C

CONTROL WIRING - MEGOHMS

POLE 3

D
E
S
I
G
N

READING

20C
POLE 1

POLE 2

POLE 3

OPENING SPEED (ft/sec)


CLOSING SPEED (ft/sec)
COUNTER READING:

BEG.
END

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
16000, REVISED 8/23/2013

MOLDED CASE CIRCUIT BREAKER TEST

OWNER
ADDRESS
CUSTOMER

82
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

CIRCUIT BREAKER

SUBSTATION

PLANT
POSITION

SETTINGS

Example Plant
GENERAL

TEST

SHORT DELAY PICKUP:


SHORT DELAY TIME:

TIME (seconds)

LONG TIME PHASE A:


LONG TIME PHASE B:
LONG TIME PHASE C:

CONTACT RESISTANCE IN MILLIOHMS


PHASE A:
PHASE B:
PHASE C:

MEGGER TEST IN MEGAOHMS


A-B
B-C
C-A
A-G
B-G
C-G
OPEN POLES
ABC-

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
15900, REVISED 5/26/2010

MOLDED CASE CIRCUIT BREAKER TEST

PAGE

83

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

15900, REVISED 5/26/2010

RELAY SETTINGS DATA

OWNER
ADDRESS
CUSTOMER

84
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

BREAKER
POSITION

AMBIENT TEMPERATURE

HUMIDITY

BREAKER DATA
IEEE Text MFR./ Text TAP
ID NO.
TYPE
RANGE

POSITION

POSITION DATA
INST. Text CT
TextPT
RANGE
RATIO
RATIO

TAP
Text

SETTINGS AS FOUND
TIME
INST.
SEALText
DIAL
IN

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

Example Plant
GENERAL

PLANT

COORDINATION DATA

SUBSTATION

TESTED BY:
www.powerdb.com

TAP

SUGGESTED SETTINGS
INST.
TIME
SEALDIAL
IN

Default Administrator
18200, REVISED 7/6/2001

RELAY SETTINGS DATA

PAGE

85

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

18200, REVISED 7/6/2001

RELAY SETTINGS DATA

OWNER
ADDRESS
CUSTOMER

86
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

HUMIDITY

COORDINATION DATA

PLANT
POSITION

Example Plant
GENERAL

DEVICE IDENTIFICATION
RELAY DATA
DEVICE NUMBER
MANUFACTURER
TYPE
RANGE
INST OR DIRECTIONAL RANGE
PICKUP RANGE
DROPOUT OR 2ND PICKUP RANGE
PHASE
% SLOPE OR REACH
SETTINGS AS FOUND
TAP
TIME DIAL
INST OR DIRECTIONAL SETTING
PICKUP SETTING
DROPOUT OR 2ND PU RANGE
3 PHASE PU TIME
3 PHASE DO TIME
MAX. TORQUE ANGLE
% SLOPE OR REACH
TIME
CT RATIO
PT RATIO
SUGGESTED SETTINGS
TAP
TIME DIAL
INST OR DIRECTIONAL SETTING
PICKUP SETTING
DROPOUT OR 2ND PU RANGE
3 PHASE PU TIME
3 PHASE DO TIME
MAX. TORQUE ANGLE
% SLOPE OR REACH
TIME
TARGET SEAL-IN AMPS
CT RATIO
PT RATIO
COMMENTS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
18300, REVISED 6/28/2007

RELAY SETTINGS DATA

PAGE

87

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

18300, REVISED 6/28/2007

CIRCUIT BREAKER DATA

OWNER
ADDRESS
CUSTOMER

88
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

POSITION
BREAKER
POSITION

HUMIDITY

BREAKER DATA
MFR. AND
TYPE

POSITION

CONDUCTOR

TRIP UNIT
TYPE AND
SENSOR

SIZE / NO.
PER PHASE

RECOMMENDED SETTINGS (seconds)


LONG TIME
PICK-UP

DELAY

SHORT TIME
PICK-UP

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

Example Plant
GENERAL

PLANT

COORDINATION DATA

SUBSTATION

DELAY

TESTED BY:
www.powerdb.com

INSTANT.
I2T

PICK-UP

GROUND FAULT
PICK-UP

DELAY

I2T

Default Administrator
18000, REVISED 12/5/2007

CIRCUIT BREAKER DATA

PAGE

89

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

18000, REVISED 12/5/2007

DEFICIENCIES LOCATED

OWNER
ADDRESS
CUSTOMER

90
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

HUMIDITY

COORDINATION DATA

PLANT
POSITION

Example Plant
GENERAL

DEFICIENCIES LOCATED:

EQUIPMENT / SERVICES IMPACTED:

RECOMMENDED REPAIR:

REPAIRS COMPLETED

YES

NO

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

DATE:

TESTED BY:
www.powerdb.com

Default Administrator
18500, REVISED 6/28/2007

DEFICIENCIES LOCATED

PAGE

91

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

18500, REVISED 6/28/2007

RELAY SETTINGS DATA

OWNER
ADDRESS
CUSTOMER

92
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

BREAKER
POSITION

AMBIENT TEMPERATURE

HUMIDITY

COORDINATION DATA

SUBSTATION

MFR./
TYPE

RELAY DATA
TAP Text INST.
RANGE RANGE

POSITION DATA
CT
PT
RATIO
RATIO

TIME
CURVE

SETTINGS AS FOUND
TAP
TIME
Text
DIAL

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

Example Plant
GENERAL

PLANT
POSITION

INST.

TESTED BY:
www.powerdb.com

TIME
CURVE

SUGGESTED SETTINGS
TAP
INST.
TIME
DIAL

SEALIN

Default Administrator
18210, REVISED 2/16/2004

RELAY SETTINGS DATA

PAGE

93

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

18210, REVISED 2/16/2004

CIRCUIT BREAKER SURVEY

OWNER
ADDRESS
CUSTOMER

94
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MANUFACTURER /
BREAKER TYPE

SHEET
TRIP UNIT
TYPE /
FUNCTIONS

SENSOR
RATINGS

OF

ACTUAL
SETTING

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

Example Plant
GENERAL

PLANT
POSITION

CUSTOMER ONE LINE DIAGRAM NO.

POSITION

COORDINATION DATA

SUBSTATION

LATEST REVISION DATE

PRINT
SETTING

TESTED BY:
www.powerdb.com

LOAD
CONDUCTORS

LOAD
PANEL
RATING

MEASURED
LOAD

Default Administrator
18400, REVISED 2/15/2002

CIRCUIT BREAKER SURVEY

PAGE

95

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

18400, REVISED 2/15/2002

FUSE DATA

OWNER
ADDRESS
CUSTOMER

96
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

POSITION

AS FOUND
FUSE DATA
POSITION

MFR.

kV

TYPE

RECOMMENDED SETTINGS
CONDUCTOR DATA

AMPACITY

Example Plant
GENERAL

PLANT

COORDINATION DATA

SUBSTATION

SIZE

AMPACITY*

FUSE DATA
MFR.

kV

TYPE

AMPACITY

TCC NO.

COMMENT

*CONDUCTOR AMPACITY BASED ON NATIONAL ELECTRICAL CODE, 310-16, OR 310-77, 75 C.


#SIZES INDICATED ARE AWG OR KCM.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
18100, REVISED 11/29/2007

FUSE DATA

PAGE

97

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

18100, REVISED 11/29/2007

LOADBREAK DISCONNECT TEST

OWNER

98
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

DISCONNECTS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

VOLTAGE

TYPE

TYPE OPERATING MECHANISM


MOMENTARY FAULT CLOSING AMPS

kA

AMPERES

INTERRUPTING RATING

kA

AGE

B.I.L. RATING

kV

OTHER NAMEPLATE DATA

FUSE DATA
MANUFACTURER

TYPE

HOLDER

MAX. AMPS

REFILL ELEMENT TYPE

SIZE

CAT. NO.

TCC NO.

DESCRIPTION

INSPECTED

CONDITION

CLEANED/LUBED

DESCRIPTION

INSPECTED

NAMEPLATE VS. DRAWING/SPEC.

OVERALL CLEANLINESS

PHYSICAL/MECHANICAL CONDITION

INSULATING MEMBERS

ANCHORAGE & ALIGNMENT

BOLTED CONNECTIONS

GROUNDING & CLEARANCES

VERIFY APPROPRIATE LUBRICATION

BLADE ALIGNMENT/PENETRATION

INDICATION / CONTROL DEVICES

BLADE TRAVEL STOPS

PHASE BARRIER INSTALLATION

MECHANICAL OPERATION

VERIFY INTERLOCKS

FUSE RATINGS VS. DRAWINGS

FUSE MOUNTINGS

INSULATION TEST VOLTAGE

kVDC

EQUIPMENT TEMPERATURE

POLE 1 (P1-P2)

INSULATION TESTS

READING

VOLTAGE

kV

CONDITION

CLEANED/LUBED

TEMPERATURE CORRECTION FACTOR TO 20C, TCF


POLE 2 (P2-P3)

20C

READING

POLE 3 (P1-P3)
20C

READING

20C

POLE TO POLE
POLE TO FRAME
LINE TO FRAME
LOAD TO FRAME
LINE TO LOAD
CONTACT MEASUREMENTS
POLE 1
CONTACT RESISTANCE
MICRO-OHMS

POLE 2

POLE 3

POLE 1

RDG.

ARCING CONTACT WIPE - INCHES

20C

MAIN CONTACT WIPE - INCHES

FUSE RESISTANCE - MICRO-OHMS

MAIN CONTACT GAP -

OPENING SPEED (ft/sec)

MAIN CONTACT TRAVEL INCHES


-

POLE 2

POLE 3

INCHES

CLOSING SPEED (ft/sec)


COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
29000, REVISED 8/23/2013

LOW VOLTAGE AIR SWITCH

OWNER
ADDRESS
CUSTOMER

99
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

DISCONNECTS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

MODEL NO.

CATALOG NO.

AMPACITY

SERIAL NUMBER

SHUNT TRIP

TYPE
VOLTAGE
YES

CONTROL VOLTAGE

INTERRUPT CAPACITY

OTHER

FUSE DATA
MANUFACTURER

CLASS

AMPACITY

CATALOG NO.

VOLTAGE RATING

INTERRUPT RATING

OTHER

GROUND FAULT RELAY


MANUFACTURER

TYPE

PICKUP RANGE

PICKUP SETTING

CATALOG NO.

TIME DELAY RANGE

TIME DELAY SETTING

OTHER

VISUAL & MECHANICAL INSPECTION


INSPECT PHYSICAL & MECHANICAL CONDITION

INSPECT BOLTED ELECTRICAL CONNECTIONS FOR HIGH RESISTANCE

INSPECT ANCHORAGE, ALIGNMENT & CLEARANCES

WITH ONE OF:

INSPECT GROUNDING

LOW RESISTANCE OHMMETER


CALIBRATED TORQUE WRENCH

PERFORM AS-FOUND TESTS IF REQUIRED

THERMOGRAPHIC SURVEY

CLEAN UNIT

TEST INTERLOCKING SYSTEMS FOR OPERATION & SEQUENCING

VERIFY BLADE ALIGNMENT & PENETRATION

INSPECT INSULATING ASSEMBLIES

VERIFY TRAVEL STOPS & MECHANICAL OPERATION

VERIFY ALL INDICATING & CONTROL DEVICES

VERIFY FUSE SIZES & TYPES

LUBRICATE MOVING CURRENT-CARRYING PARTS

VERIFY FUSE HOLDER SUPPORT

LUBRICATE MOVING & SLIDING SURFACES


VERIFY HEATER OPERATION

ELECTRICAL TESTS
POLE 1

RESISTANCE
MEASUREMENTS
BOLTED
CONNECTIONS

LINE
LOAD

AS FOUND

POLE 2
AS LEFT

FUSE HOLDER

CONTACT

INSULATION RESISTANCE TEST RESULTS


POLE 1 (P1-P2)

POLE TO FRAME

LINE TO LOAD

AS FOUND

AS LEFT

POLE 3
AS LEFT

FUSE

POLE TO POLE

AS FOUND

10 KVDC
POLE 2 (P2-P3)

PICKUP
TIMING
CONTROL WIRING
M

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

GROUND FAULT

POLE 3 (P1-P3)

TESTED BY:
www.powerdb.com

Default Administrator
15510, REVISED 5/26/2010

LOW VOLTAGE AIR SWITCH

PAGE

100

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

15510, REVISED 5/26/2010

DISCONNECT SELECTOR SWITCH

OWNER

101
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

DISCONNECTS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

VOLTAGE

TYPE

TYPE OPERATING MECHANISM


MOMENTARY FAULT CLOSING AMPS

kA

AMPERES

INTERRUPTING RATING

AGE

B.I.L. RATING

kA

OTHER NAMEPLATE DATA

FUSE DATA
MANUFACTURER

TYPE

HOLDER

MAX. AMPS

REFILL ELEMENT TYPE

SIZE

CAT. NO.

TCC NO.

DESCRIPTION

INSPECTED

CONDITION

CLEANED/LUBED

DESCRIPTION

INSPECTED

NAMEPLATE VS. DRAWING/SPEC.

OVERALL CLEANLINESS

PHYSICAL/MECHANICAL CONDITION

INSULATING MEMBERS

ANCHORAGE & ALIGNMENT

BOLTED CONNECTIONS

GROUNDING & CLEARANCES

VERIFY APPROPRIATE LUBRICATION

BLADE ALIGNMENT/PENETRATION

INDICATION / CONTROL DEVICES

BLADE TRAVEL STOPS

PHASE BARRIER INSTALLATION

MECHANICAL OPERATION

VERIFY INTERLOCKS

FUSE RATINGS VS. DRAWINGS

FUSE MOUNTINGS

INSULATION TEST VOLTAGE

kVDC

EQUIPMENT TEMPERATURE

POLE 1 MEGOHMS (P1-P2)


READING

kV

CONDITION

CLEANED/LUBED

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

POLE 2 MEGOHMS (P2-P3)

20C

VOLTAGE

READING

POLE 3 MEGOHMS (P1-P3)

20C

READING

20C

INSULATION TESTS
A

POLE TO POLE
POLE TO FRAME
LINE TO FRAME
LOAD TO FRAME
LINE TO LOAD

CONTACT MEASUREMENTS

POLE 1

POLE 2

POLE 3

POLE 1

RES. MICRO-OHMS

ARCING CONTACT WIPE (inches)

RESISTANCE 20C

MAIN CONTACT WIPE (inches)

FUSE RES. MICRO-OHMS

MAIN CONTACT GAP (inches)

CLOSE/OPEN SPEED (ft/sec)

MAIN CONTACT TRAVEL (inches)

POLE 2
B

POLE 3
A

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
29100, REVISED 8/23/2013

FUSED DISCONNECT INSPECTION & TEST

OWNER

102
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

DISCONNECTS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SIZE

TYPE

CATALOG NO.

SERIES

MAX. VOLTS

DESCRIPTION

INSPECTED

CONDITION

CLEANED/LUBED

DESCRIPTION

INSPECTED

NAMEPLATE VS. DRAWING/SPEC.

OVERALL CLEANLINESS

PHYSICAL/MECHANICAL CONDITION

INSULATING MEMBERS

ANCHORAGE & ALIGNMENT

BOLTED CONNECTIONS

GROUNDING & CLEARANCES

VERIFY APPROPRIATE LUBRICATION

BLADE ALIGNMENT/PENETRATION

INDICATION / CONTROL DEVICES

BLADE TRAVEL STOPS

PHASE BARRIER INSTALLATION

MECHANICAL OPERATION

VERIFY INTERLOCKS

FUSE RATINGS VS. DRAWINGS

FUSE MOUNTINGS

EQUIPMENT TEMPERATURE

INSULATION TEST VOLTAGE

kVDC

CONDITION

CLEANED/LUBED

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

TEST RESULTS
CONTACT RESISTANCE
MICRO-OHMS

FUSE DATA

POSITION
PHASE PHASE PHASE
A
B
C

ACTUAL READING

TYPE

SIZE

INSULATION RESISTANCE - MEGOHMS

RESISTANCE - MICRO-OHMS
A

PH
A-GND

PH
B-GND

PH
C-GND

PH
A-B

PH
A-C

PH
B-C

SHADING INDICATES TEMPERATURE CORRECTED READING TO 20C

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
15601, REVISED 8/23/2013

BOLTED PRESSURE SWITCH TEST

OWNER

103
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

DISCONNECTS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

MODEL NO.

TYPE

SERIAL NUMBER

CATALOG NO.

AMPACITY

SHUNT TRIP

YES

NO

CONTROL VOLTAGE

FUSE DATA
MANUFACTURER

TYPE

CATALOG NO.

TYPE

CATALOG NO.

AMPACITY

GROUND FAULT RELAY


MANUFACTURER
PICKUP RANGE

TIME DELAY RANGE

PICKUP SETTING

TIME DELAY SETTING

DESCRIPTION

INSPECTED

CONDITION

CLEAN/LUBE

DESCRIPTION

INSPECTED

OVERALL CLEANLINESS

ARC CHUTES

INSULATING MEMBERS

OPERATING MECHANISM

CONTACT FINGERS

CONTACT SEQUENCE

MAIN CONTACTS

GROUND CONNECTION

ARCING CONTACTS

AUXILIARY DEVICES

GROUND FAULT RELAY TESTED / CALIBRATED

INSULATION TEST VOLTAGE

kVDC

YES

CONDITION

CLEAN/LUBE

NO

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

INSULATION RESISTANCE TEST RESULTS - MEGOHMS


INSULATION RESISTANCE

POLE 1 (P1-P2)
READING

POLE 2 (P2-P3)
20C

READING

POLE 3 (P1-P3)
20C

READING

20C

POLE TO POLE
POLE TO FRAME
LINE TO FRAME
LOAD TO FRAME
LINE TO LOAD

CONTACT MEASUREMENTS

POLE 1

POLE 2

POLE 1

POLE 3

ARCING CONTACT WIPE

CONTACT RESISTANCE - MICRO-OHMS

MAIN CONTACT WIPE

FUSE RESISTANCE - MICRO-OHMS

MAIN CONTACT GAP

POLE 3

CONTROL WIRING - MEGOHMS

MAIN CONTACT TRAVEL


(ALL MEASUREMENTS IN

POLE 2

READING
INCHES

20C

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
15500, REVISED 8/23/2013

GENERATOR POLARIZATION INDEX (PI) TEST

OWNER
ADDRESS
CUSTOMER

104
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

GENERATORS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

GENERATOR NAMEPLATE DATA:


GENERATOR MFR.

MODEL NO.

KVA

KW

VOLTS (KV)

AMPS

S/N

PHASE

FREQUENCY

RPM

GENERATOR CONTROL MFR.

MODEL NO.

GOVERNOR MFR.

YEAR MANUF.

TYPE

VOLTAGE REG. MFR.

FRAME TYPE

OTHER

PHASE TO GROUND TEST VOLTAGE

kVDC

CORE/COIL TEMPERATURE

READING
(megohms)

TEMP. CORR.
FACTOR

20C READING
(megohms)

INSULATION TYPE

PHASE B TO GROUND
READING
(megohms)

TEMP. CORR.
FACTOR

CHOOSE

TEMPERATURE CORRECTION FACTOR TO 20 C

Use Instrument PI Value:

PHASE A TO GROUND
MINUTES

Enter TCF Manually:

S/N

DRY

PHASE C TO GROUND

20C READING
(megohms)

READING
(megohms)

TEMP. CORR.
FACTOR

20C READING
(megohms)

0.25
0.50
0.75
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
POLARIZATION
INDEX

POLARIZATION INDEX = 10 MINUTE READING / 1 MINUTE READING

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 12/3/2012

GENERATOR POLARIZATION INDEX (PI) TEST

PAGE

105

Megohms

Polarization Index

Time (minutes)
PHASE A TO GROUND : Red Square
PHASE B TO GROUND : Blue Circle
PHASE C TO GROUND : Green Triangle

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 12/3/2012

GENERATOR TIP UP TEST

OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

106
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

GENERATORS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

GENERATOR NAMEPLATE DATA:


GENERATOR MFR.

MODEL NO.

KVA

KW

VOLTS (KV)

AMPS

S/N

PHASE

FREQUENCY

RPM

GENERATOR CONTROL MFR.

MODEL NO.

GOVERNOR MFR.

YEAR MANUF.

TYPE

S/N

VOLTAGE REG. MFR.

FRAME TYPE

OTHER

CHOOSE

TEST FREQUENCY: 60

Use T1, T2, T3

GROUNDED TIP UP TEST


kV
%

TEST
kV

T1 GND T2, T3

25

T1 GND T2, T3

50

T1 GND T2, T3

75

T1 GND T2, T3

100

TERMINAL 2

T2 GND T1, T3

25

T2 GND T1, T3

50

T2 GND T1, T3

75

T2 GND T1, T3

100

TERMINAL 3

P.F. %
CIRCUIT
DESCRIPTION

T3 GND T1, T2

25

10

T3 GND T1, T2

50

11

T3 GND T1, T2

75

12

T3 GND T1, T2

100

CAPACITANCE
C (PF)

MEAS.

DIRECT
mA

PF (%)
TIP UP

WATTS

% POWER FACTOR

TERMINAL 1

TEST ID

Phase A
Phase B
Phase C

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
98000, REVISED 12/11/2013

GENERATOR TIP UP TEST

PAGE
Use T1, T2, T3

UNGROUNDED TIP UP TEST


CIRCUIT
DESCRIPTION

KV
%

TEST
KV

13

T1 MES T2 GND T3

25

14

T1 MES T2 GND T3

50

15

T1 MES T2 GND T3

75

16

T1 MES T2 GND T3

100

TERMINAL 2

17

T2 MES T1 GND T3

25

18

T2 MES T1 GND T3

50

19

T2 MES T1 GND T3

75

20

T2 MES T1 GND T3

100

TERMINAL 3

P.F. %
TEST
ID

21

T3 MES T1 GND T2

25

22

T3 MES T1 GND T2

50

23

T3 MES T1 GND T2

75

24

T3 MES T1 GND T2

100

CAPACITANCE
C (PF)

MEASURED

DIRECT
mA

PF (%)
TIP UP

WATTS

% POWER FACTOR

TERMINAL 1

107

Phase A
Phase B
Phase C

MULTIPLE QUICK TESTS

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

Off

TEST
kV

Test
Freq

L(H)
CAP.(pF)

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

98000, REVISED 12/11/2013

GENERATOR POLARIZATION INDEX (PI) TEST

OWNER
ADDRESS
CUSTOMER

108
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

GENERATORS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

GENERATOR NAMEPLATE DATA:


GENERATOR MFR.

MODEL NO.

KVA

KW

VOLTS (KV)

AMPS

S/N

PHASE

FREQUENCY

RPM

GENERATOR CONTROL MFR.

MODEL NO.

GOVERNOR MFR.

YEAR MANUF.

TYPE

VOLTAGE REG. MFR.

FRAME TYPE

OTHER

PHASE TO GROUND TEST VOLTAGE


CORE/COIL TEMPERATURE

MINUTES

READING
(megohms)

PHASE A TO B
TEMP. CORR.
FACTOR

20C READING
(megohms)

kVDC
C

Enter TCF Manually:

S/N

TEMPERATURE CORRECTION FACTOR TO 20 C

Use Instrument PI Value:

READING
(megohms)

CHOOSE

INSULATION TYPE

PHASE B TO C
TEMP. CORR. 20C READING
FACTOR
(megohms)

READING
(megohms)

PHASE C TO A
TEMP. CORR.
FACTOR

DRY

20C READING
(megohms)

0.25
0.50
0.75
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
POLARIZATION
INDEX

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 10/15/2012

GENERATOR POLARIZATION INDEX (PI) TEST

PAGE

109

Megohms

Polarization Index

Time (minutes)
PHASE A TO GROUND: Red Square

PHASE A TO B: Orange Star

PHASE B TO GROUND: Blue Circle

PHASE B TO C: Purple Down Triangle

PHASE C TO GROUND: Green Triangle

PHASE C TO A: Grey Diamond

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 10/15/2012

GENERATION SYSTEMS
SYSTEM STATUS AND SHUTDOWN TESTS
OWNER

110
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

POSITION

NAMEPLATE DATA
MANUFACTURER
CATALOG NO.
WIRING NO.
DESCRIPTION

Example Plant
GENERAL

PLANT

GENERATORS

SUBSTATION

SERIAL NO.
SYSTEM VOLTAGE
INSTALLED OPTIONS
INSPECTED

CONDITION

CLEAN/LUBE

TYPE
AMPACITY

DESCRIPTION

INSPECTED

OVERALL CLEANLINESS

ENVIRONMENTAL CONDITIONS

INSULATING MEMBERS

OPERATING MECHANISMS

CONDITION

CLEAN/LUBE

MECHANICAL CONNECTIONS
STATUS TITLE INDICATIONS
GENERATOR NUMBER

ALARM INITIATED
1

INDICATOR LAMP
ACTIVATED

SIREN ACTIVATED
3

CIRCUIT BREAKER OPEN


CIRCUIT BREAKER CLOSED
CIRCUIT BREAKER TRIP SHUTDOWN
CIRCUIT BREAKER CLOSE FAILURE
OVERCRANK SHUTDOWN*
OVERSPEED SHUTDOWN*
LOW OIL PRESSURE SHUTDOWN*
HIGH OIL TEMPERATURE SHUTDOWN*
HIGH WATER TEMPERATURE SHUTDOWN*
HIGH EXHAUST TEMPERATURE SHUTDOWN*
HIGH CRANKSHAFT PRESSURE*
REVERSE POWER SHUTDOWN
REVERSE VARS SHUTDOWN
EMERGENCY STOP*
HIGH WATER TEMPERATURE PRE-ALARM
LOW WATER LEVEL PRE-ALARM*
LOW WATER TEMPERATURE
LOW OIL PRESSURE PRE-ALARM *
HIGH EXHAUST TEMPERATURE PRE-ALARM *
HIGH INLET AIR TEMPERATURE *
LOW BOILER WATER LEVELS
COMPRESSED AIR SHUTDOWN
HIGH WATER LEVEL
EMERGENCY WATER FEED
FAILURE TO SYNCHRONIZE
CONTROL VOLTAGE FAILURE
CONTROLS NOT IN AUTOMATIC
ENGINE RUNNING *
AUTOMATIC START
BATTERY CHARGER FAILURE
PROGRAMMER LOGIC CONTROLLER STOPPED
HIGH STEAM PRESSURE
HIGH BATTERY VOLTAGE
LOW BATTERY VOLTAGE
* THE ALARM / SHUTDOWN WAS SIMULATED AT THE ENGINE GENERATOR AND VERIFIED AT THE SWITCHGEAR.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
19200, REVISED 4/22/2009

GENERATION SYSTEMS
SYSTEM STATUS AND SHUTDOWN TESTS
PAGE

111

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

19200, REVISED 4/22/2009

SWITCHGEAR CHECK LIST

OWNER
ADDRESS
CUSTOMER

112
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

GENERATORS

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

VOLTAGE CLASS

TYPE

CONSISTING OF:

TOTAL BREAKERS

EXTERNAL CONDITION:

GOOD

TOTAL INSTRUMENTS
FAIR

DWGS.

TOTAL RELAYS

MOLDED CASE BREAKERS

POOR

GENERAL INSPECTION OF EXTERIOR


OF EQUIPMENT

INSPECT BREAKER AND CELL CONTACTS

INSPECT FOR DAMGE, BENT OR


TWISTED DOORS

VACUUM AND CLEAN INTERIOR OF CUBICLES

INSPECT DOOR HANDLES, LOCKING BARS


AND MECHANISM

LUBRICATE DRAWOUT ASSEMBLY

CHECK DOOR INTERLOCKS FOR


PROPER OPERATION

CHECK CELL INTERLOCKS AND AUXILIARY


CONTACT ASSEMBLIES

CHECK CONTROL KNOBS AND SWITCHES FOR


FREEDOM OF MOVEMENT AND CONTACT CONDITION

PERFORM BREKER INSPECTION AND TEST

INSPECT FOR BROKEN INSTRUMENTS,


RELAY COVER(S) AND GLASS

INSPECT AND PERFORM INSULATION TEST OF


POWER CABLE / BUS TO GROUND

INSPECT FOR PROPER GROUNDING


OF EQUIPMENT

RESTORE CONTROL POWER TO SWITCHGEAR

INSPECT BUS AND SUPPORT INSULATORS

CHECK RELAYS FOR POSITIVE TRIPPING

CLEAN BUS INSULATORS

TEST ANNUNCIATOR-ALARM FOR TARGET

DIELECTRIC TEST OF BUS WORK AND POTHEADS

CHECK PANEL LIGHTS FOR OPERATION:


BURNED OUT / MISSING BULBS AND LAMP COVERS

INSPECT CONTROL AND METERING TRANSFORMERS

OPERATE CLOSE AND TRIP BREAKER CONTROLS

INSPECT AND CHECK INSTRUMENTS

CHECK AUTOMATIC TRANSFER OPERATION

CHECK CONDITION OF WIRING AND TERMINAL


CONNECTIONS

MAKE FINAL VISUAL INSPECTION:


REMOVE LEADS, TOOLS, ETC.

REMOVE DRAWOUT BREAKERS

NOTE AND REPORT ANY UNMARKED CIRCUITS

CHECK RAILS, GUIDES, ROLLERS AND SHUTTER


MECHANISM

REPORT UNSAFE CONDITIONS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
19300, REVISED 4/22/2009

SWITCHGEAR CHECK LIST

PAGE

113

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

19300, REVISED 4/22/2009

ANNUAL
ENGINE-GENERATOR
PREVENTATIVE MAINTENANCE REPORT
OWNER

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

114
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

GENERATORS

SUBSTATION

POSITION

GENERATOR NAMEPLATE DATA:


GENERATOR MFR.
kVA

MODEL NO.
kW

VOLTS

AMPS

PHASE

S/N
CYCLES

RPM

GENERATOR CONTROL MFR.

MODEL NO.

S/N

GOVERNOR MFR.

MODEL NO.

S/N

VOLTAGE REG. MFR.

MODEL NO.

S/N

ENGINE NAMEPLATE DATA:


MANUFACTURER

SERIAL NUMBER

CHECK RADIATOR CORE FOR PROPER AIR FLOW


CHECK COOLANT FOR ANTI-FREEZE PROTECTION AND INHIBITOR STRENGTH
CHECK COOLANT LEVEL, WITH ENGINE COOL AND WITH ENGINE HOT
CHECK RADIATOR CAP AND SEAL
VERIFY THAT JACKET WATER HEATER IS OPERATING PROPERLY
CHECK FOR COOLANT LEAKS BEFORE, DURING AND AFTER RUNNING ENGINE
CHECK LUBE OIL LEVEL WITH ENGINE OFF AND WITH ENGINE RUNNING
CHECK FAN BELT TENSION
CHECK CONDITION OF HOSES AND HOSE CLAMPS
CHECK CONDITION OF FLEXIBLE FUEL LINES
CHECK FUEL SYSTEM FOR LEAKS, AND CHECK DAY TANK PUMPS AND ALARMS
CHECK BATTERY SPECIFIC GRAVITY AND ELECTROLYTE LEVEL - RECORD
CHECK BATTERY VOLTAGE AND BATTERY CHARGER RATE - RECORD
CHECK BATTERY CABLES AND CONNECTIONS
CHECK EXHAUST SYSTEM, INCLUDING FLEXIBLE COUPLINGS, DRAIN MOISTURE TRAPS
CHECK AIR CLEANER ELEMENTS, SEALS, AND AIR CLEANER INDICATOR
CHECK TERMINAL STRIP CONNECTIONS
CHECK POWER FEEDER CONNECTIONS AT THE GENERATOR
CHECK INSULATION ON GENERATOR LEADS - PERFORM MEGGAR TEST - RECORD
CHECK FOR LOOSE RELAYS IN CONTROL PANEL
CHECK GOVERNOR OIL LEVEL (IF APPLICABLE)
CHECK GOVERNOR AND LINKAGE FOR PROPER OPERATION

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 7/24/2009

ANNUAL
ENGINE-GENERATOR
PREVENTATIVE MAINTENANCE REPORT
PAGE

115

CHECK AIR GAP ON GENERATOR


CHECK COLLECTOR RING AND BRUSHES
CHECK FOR OIL AND DIRT BUILD UP IN GENERATOR
CHECK GENERATOR INSTALLATION FOR LOOSE BOLTS, ETC.
CHECK CRANK TERMINATION TIME AND CRANKING VOLTAGE DROP - RECORD
CHECK ALL ENGINE INSTRUMENTS FOR PROPER OPERATION
CHECK FOR ABNORNAL NOISE OR VIBRATION
CHECK FOR PROPER LOUVER OPERATION, (WHERE APPICABLE)
VERIFY PROPER OPERATION OF ALL PRE-ALARMS AND SHUTDOWN DEVICES
CHECK CRANKSHAFT BLOWBY, AND CLEAN CRANKCASE BREATHER
VERIFY PROPER VOLTAGE AND FREQUENCY - RECORD
DRAIN WATER AND SEDIMENT FROM DAY TANK
LUBRICATE GENERATOR BEARING AND FAN PULLEY
CLEAN PRIMARY FILTER
TAKE OIL SAMPLE FOR DETAILED OIL ANALYSIS
CLEAN THE PRIMARY FUEL FILTER SCREEN AND REPLACE THE FUEL FILTER ELEMENTS
CHANGE LUBE OIL AND FILTERS
PERFORM A FOUR HOUR LOADBANK TEST AT FULL LOAD
CHECK THAT ALL SWITCHES ARE LEFT IN PROPER MODE

CORRECTIVE ACTION TAKEN:

ADDITIONAL SERVICES REQUIRED:

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 7/24/2009

GENERATOR

OWNER
ADDRESS
CUSTOMER

116
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

GENERATORS

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

GENERATOR NAMEPLATE DATA:


MANUFACTURER

SERIAL NUMBER

VOLTAGE RATING

VOLTS

WATTAGE RATING

KILOWATTS

ADDITIONAL INFORMATION:
ENGINE NAMEPLATE DATA:
MANUFACTURER
TYPE

SERIAL NUMBER

DIESEL

WATER

NATURAL

ADDITIONAL INFORMATION:

MEASURED TEST RESULTS


PHASE VOLTAGES

LINE CURRENTS

FRE-

TIME

POWER

A-B

B-C

C-A

QUENCY

(hh:mm:ss)

(KILOWATTS)

(VOLTS)

(VOLTS)

(VOLTS)

(AMPERES)

(AMPERES)

(AMPERES)

(HERTZ)

GENERATOR INSTRUMENT PANEL RESULTS


FRE-

ENGINE

FUEL

WATER

OIL

TIME

POWER

A-B

PHASE VOLTAGES
B-C

C-A

LINE CURRENTS
B

QUENCY

HOURS

PRESS.

TEMP.

PRESS.

(hh:mm:ss)

(KILOWATTS)

(VOLTS)

(VOLTS)

(VOLTS)

(AMPERES)

(AMPERES)

(AMPERES)

(HERTZ)

(LBS.)

( C)

(LBS.)

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
19600, REVISED 4/22/2009

GENERATOR

PAGE

117

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

19600, REVISED 4/22/2009

CO-GENERATION SYSTEM
SYSTEM STATUS & SHUTDOWN TESTS
OWNER

118
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

GENERATORS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

CATALOG NO.

SYSTEM VOLTAGE

AMPACITY

WIRING NO.

INSTALLED OPTIONS

DESCRIPTION

INSPECTED

CONDITION

CLEAN/LUBE

DESCRIPTION

INSPECTED

OVERALL CLEANLINESS

ARC CHUTES

INSULATING MEMBERS

OPERATING MECHANISM

MECHANICAL CONNECTIONS

CONTACT SEQUENCE

INDICATION

ALARM INITIATED

SIREN ACTIVATED

CONDITION

CLEAN/LUBE

INDICATOR LAMP
ACTIVATED

EG-1 RUNNING
EG-1 ON LINE
EG-1 LOCKED OUT
MANUAL PARALLEL AVAILABLE
BUS OVERLOAD
EG-2 RUNNING
EG-2 ON LINE
EG-2 LOCKED OUT
PRI-2 LOAD SHED ACTIVE
PRI-2 LOAD SHED BYPASSED
EG-3 RUNNING
EG-3 ON LINE
EG-3 LOCKED OUT
PRI-3 LOAD SHED ACTIVE
PRI-3 LOAD SHED BYPASSED
LOAD DEMAND OPERATION
PLC STOPPED
PLC BATTERY CHARGER FAILURE
BUS OVER FREQUENCY
BUS UNDER VOLTAGE
BUS OVER VOLTAGE
EMERGENCY OPERATION
CO-GENERATION OPERATION

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
19100, REVISED 4/22/2009

CO-GENERATION SYSTEM
SYSTEM STATUS & SHUTDOWN TESTS
PAGE

119

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

19100, REVISED 4/22/2009

GENERATION SYSTEMS
SYSTEM STATUS AND SHUTDOWN TESTS
OWNER

120
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

GENERATORS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

CATALOG NO.

SYSTEM VOLTAGE

AMPACITY

WIRING NO.

INSTALLED OPTIONS

DESCRIPTION

INSPECTED

CONDITION

CLEAN/LUBE

DESCRIPTION

INSPECTED

OVERALL CLEANLINESS

ENVIRONMENTAL CONDITIONS

INSULATING MEMBERS

OPERATING MECHANISMS

CONDITION

CLEAN/LUBE

MECHANICAL CONNECTIONS

STATUS TITLE INDICATIONS


GENERATION NUMBER

ALARM INITIATED
1

INDICATOR LAMP
ACTIVATED

SIREN ACTIVATED
3

LOW OIL PRESSURE PRE-ALARM *


HIGH EXHAUST TEMPERATURE PRE-ALARM *
HIGH INLET AIR TEMPERATURE *
LOW BOILER WATER LEVELS
COMPRESSED AIR SHUTDOWN
HIGH WATER LEVEL
EMERGENCY WATER FEED
FAILURE TO SYNCHRONIZE
CONTROL VOLTAGE FAILURE
CONTROLS NOT IN AUTOMATIC
ENGINE RUNNING *
AUTOMATIC START
BATTERY CHARGER FAILURE
PROGRAMMER LOGIC CONTROLLER STOPPED
HIGH STEAM PRESSURE
HIGH BATTERY VOLTAGE
LOW BATTERY VOLTAGE

THE ALARM / SHUTDOWN WAS SIMULATED AT THE ENGINE GENERATOR AND VERIFIED AT THE SWITCHGEAR.

FORM 19200 (GENERATION SYSTEMS SYSTEM STATUS AND SHUTDOWN B1 ) MUST BE COMPLETED ALSO.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
19250, REVISED 4/22/2009

GENERATION SYSTEMS
SYSTEM STATUS AND SHUTDOWN TESTS
PAGE

121

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

19250, REVISED 4/22/2009

BI-ANNUAL
ENGINE-GENERATOR
PREVENTIVE MAINTENANCE REPORT
OWNER
ADDRESS
CUSTOMER

122
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

GENERATORS

SUBSTATION

POSITION

GENERATOR NAMEPLATE DATA:


GENERATOR MFR.

S/N

MODEL NO.

kVA

kW

VOLTS

AMPS

PHASE

CYCLES

RPM

GENERATOR CONTROL MFR.

MODEL NO.

S/N

GOVERNOR MFR.

MODEL NO.

S/N

VOLTAGE REG. MFR.

MODEL NO.

S/N

ENGINE NAMEPLATE DATA:


MANUFACTURER

SERIAL NUMBER

AIR CLEANER

LOW

OK

HIGH

COMMENTS

LOW

OK

HIGH

COMMENTS

LOW

OK

HIGH

COMMENTS

AIR CLEANER ELEMENTS


AIR CLEANER SEALS
AIR CLEANER INDICATOR

BATTERY SYSTEM
CABLES AND CONNECTIONS
CHARGER RATE
CRANKING VOLTAGE DROP
ELECTROLYTE LEVEL
OVERALL VOLTAGE
SPECIFIC GRAVITY OF EACH CELL

LUBRICATION SYSTEM
CLEAN CRANKCASE BREATHER VENT
CLEAN PRIMARY FILTER
CRANKCASE BLOWBY
CRANKCASE OIL LEVEL WITH ENGINE OFF
CRANKCASE OIL LEVEL WITH ENGINE RUNNING
GOVERNOR OIL LEVEL
LUBRICATE GENERATOR BEARING & FAN PULLY
SAMPLE CRANKCASE OIL FOR LABORATORY TESTING

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 7/24/2009

BI-ANNUAL
ENGINE-GENERATOR
PREVENTIVE MAINTENANCE REPORT
PAGE
EXHAUST & MECHANICAL SYSTEM

LOW

OK

HIGH

COMMENTS

LOW

OK

HIGH

COMMENTS

LOW

OK

HIGH

COMMENTS

GOVERNOR

LOW

OK

HIGH

COMMENTS

RADIATOR

LOW

OK

HIGH

COMMENTS

123

ABNORMAL NOISE OR VIBRATION


DRAIN MOISTURE TRAPS
EXTERIOR OPENING COVER
FLEXIBLE COUPLINGS
INSULATING MATERIALS
LOOSE BOLTS ON STRUCTURAL MOUNTINGS
SUPPORTS

FUEL SYSTEM
CONDITION OF HOSES & PIPE FITTINGS
DAY TANK ALARMS
DAY TANK LEAKS
DAY TANK PUMP
DRAIN WATER & SEDIMENT

GENERATOR
AIR GAP
COLLECTOR BRUSHES
COLLECTOR RINGS
DIRT / OIL / GREASE ACCUMULATION
POWER FEEDER CONNECTIONS
POWER FEEDER INSULATION TESTS

GOVERNOR OPERATION
LINKAGE OPERATION
OIL LEVEL

AIR FLOW THROUGH CORE


ANTIFREEZE & INHIBITOR STRENGTH
CAP & SEAL
COOLANT LEVEL - ENGINE HOT
COOLANT LEVEL - ENGINE COOL
FAN BELT CONDITION
FAN BELT TENSION
JACKET WATER HEATER OPERATING TEMPERATURE
LEAKS - BEFORE RUNNING
LEAKS - AFTER RUNNING
LOUVER OPERATION

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 7/24/2009

BI-ANNUAL
ENGINE-GENERATOR
PREVENTIVE MAINTENANCE REPORT
PAGE

WIRING - CONTROL

LOW

OK

HIGH

124

COMMENTS

AMMETER OPERATION
AUTOMATIC / MANUAL MODE
CONTROL RELAYS
CRANK TERMINATION RESET
CRANK TERMINATION TIME
FREQUENCY METER OPERATION
OIL PRESSURE
PROPER OPERATION OF ALL PRE-ALARMS
PROPER OPERATION OF ALL SHUTDOWNS
TEMPERATURE GAUGE
TERMINAL STRIP CONNECTIONS
VOLTMETER OPERATION

CORRECTIVE ACTION COMPLETED:

ADDITIONAL SERVICES REQUIRED:

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 7/24/2009

GENERATOR LOAD TEST REPORT

OWNER
ADDRESS
CUSTOMER

125
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

GENERATORS

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
GENERATOR MFR.

MODEL NO.

kVA

kW

VOLTS

AMPS

S/N

PHASE

CYCLES

RPM

GENERATOR CONTROL MFR.

MODEL NO.

S/N

GOVERNOR MFR.

MODEL NO.

S/N

VOLTAGE REG. MFR.

MODEL NO.

S/N

TEST RUN
TEST READING INTERVALS

START

REAL TIME
TARGET KILOWATT
LOADING
ENGINE SPEED - R.P.M.
FREQUENCY - HERTZ
ENGINE WATER F
RADIATOR WATER
TEMPERATURE F
ENGINE OIL
TEMPERATURE F
ENGINE OIL PRESSURE - PSI
PANEL METER
VOLTAGE READING
MEASURED VOLTAGE
PANEL METER
AMPERE READING
MEASURED AMPERES
PANEL METER
KILOWATT READING
MEASURED KILOWATT
READING
BATTERY VOLTAGE
FUEL PRESSURE

FUEL MONITORING SYSTEM


VOLUME

GAL.

ULLAGE

GAL.

90% ULLAGE

GAL.

TC VOLUME

HEIGHT

INCHES

WATER

GAL.

WATER

INCHES

TEMPERATURE

GAL.
F

TIME

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
19000, REVISED 4/22/2009

GENERATOR LOAD TEST REPORT

PAGE

126

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

19000, REVISED 4/22/2009

GROUND FAULT PROTECTION SYSTEM

OWNER

127
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

GROUND FAULT

SUBSTATION

POSITION

INTERRUPTER DATA
DEVICE

CIRCUIT BREAKER

FUSED SWITCH

SERIAL NUMBER

MANUFACTURER
CURRENT RATING

TYPE

MODEL NUMBER
AMPERES

GROUND FAULT DATA

CATALOG NUMBER

SYSTEM VOLTAGE

VOLTS

DEVICE VOLTAGE RATING

VOLTS

GROUND FAULT RELAY DATA

GROUND FAULT SYSTEM TYPE

NEUTRAL-GROUND

ZERO-SEQUENCE

MANUFACTURER

RESIDUAL

TYPE

MODEL NUMBER

CATALOG NUMBER

PICKUP RANGE

AMPERES

SENSOR/CT RATING

TIME RANGE

CT TYPE

IN-LINE

TOROIDAL

AS FOUND DIAL SETTINGS

AMPERES

TIME

SECONDS

CYCLES

AS LEFT DIAL SETTINGS

AMPERES

TIME

SECONDS

CYCLES

SETTINGS SUPPLIED BY

OF

INSPECTION REPORT

INSPECTION REMARKS

NEUTRAL-GROUND LOCATION

CORRECT

INCORRECT

NEUTRAL DISC LINK

CORRECT

INCORRECT

CONTROL POWER

CORRECT

INCORRECT

MONITOR/TEST PANEL

CORRECT

INCORRECT

SENSOR LOCATION

CORRECT

INCORRECT

ELECTRICAL TESTS
STATIC TESTS: APPLIES TO SINGLE SOURCE SERVICE ONLY - NO EMERGENCY GENERATOR
SYSTEM NEUTRAL ISOLATED: RESISTANCE
SIMULATED CT WRAP TEST

YES

CT POLARITY TEST
NO

VERIFIED

INCORRECT

NOT PERFORMED

TOTAL

FUNCTION
CHECK

CURRENT APPLIED

DYNAMIC TESTS: SIMULATED GROUND FAULT APPLIED AT


LOCATION #1

CURRENT MEASURED

CURRENT AT SENSOR

LOCATION #2

CURRENT MEASURED

CURRENT AT SENSOR

DIAL SETTINGS
AMPERES
SECONDS

ACTUAL

PERCENT

PRIMARY

PICKUP

PICKUP

CURRENT

TIME

TIME

AMPERES

SECONDS

SECONDS

CYCLES

CYCLES

AMPERES

CYCLES

RELAY

TRIP

NO TRIP

TRIP

NO TRIP

TRIP

NO TRIP

TRIP

NO TRIP

TRIP

NO TRIP

TRIP

NO TRIP

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
22900, REVISED 8/25/2006

GROUND FAULT PROTECTION SYSTEM

PAGE

128

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

22900, REVISED 8/25/2006

GROUND FAULT RELAY TEST

OWNER
ADDRESS
CUSTOMER

129
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

GROUND FAULT

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

MANUFACTURER

SERIAL NUMBER

TYPE

MODEL NO.

DATE MANUFACTURED

CATALOG NO.

INSTRUCTION BOOK NO.

CURRENT SETTING RANGE

TIME DELAY RANGE

CURRENT TRANSFORMER TYPE:

SENSOR CAT. NO.

BAR TYPE

WINDOW:

SOLID

SPLIT CORE

STYLE:

ROUND

RECTANGULAR

RELAY SETTINGS

SENSOR AMPERE RATING


CONTROL VOLTAGE

AS SPECIFIED

AS FOUND

CURRENT PICKUP
TIME DELAY

SEC

SEC

SEC

AS SPECIFIED

TEST RESULTS

AS LEFT

AS FOUND

AS LEFT

CURRENT PICKUP (AMPS)


TIME DELAY

CONTROL
VOLTAGE

SEC. @

SEC. @

SEC. @

TIME DELAY

CONTROL
VOLTAGE

SEC. @

SEC. @

SEC. @

NEUTRAL TO GROUND INSULATION TEST RESULTS @ 1 kVDC

MEGOHMS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
22000, REVISED 12/26/2008

GROUND FAULT RELAY TEST

PAGE

130

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

22000, REVISED 12/26/2008

EARTH RESISTANCE DET24C

OWNER
ADDRESS
CUSTOMER

131
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

GROUND MAT (EARTH) GROUNDING TESTS

PLANT
POSITION

Example Plant
AUTOMATED

NUMBER OF TESTS: 1
ASSET ID

SERIAL
NO.

RESISTANCE CURRENT

TIME

DATE

FILTER
on/off

INSTRUMENT
SERIAL NO.

TEST NOTES

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 9/4/2013

INTERSECTING CURVES

OWNER

132
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

SUBSTATION

POSITION

TYPE OF GROUND ROD

NUMBER OF GROUND RODS

DIAMETER OF GROUND ROD

INCHES

LENGTH OF GROUND RODS


SOIL CONDITION:

SOIL TYPE
CONNECTING CONDUCTOR SIZE

AWG

DIAGONAL MEASUREMENT OF GROUND GRID

FEET
DRY

CONNECTING CONDUCTOR

FEET

DAMP
BARE

WET
INSULATED

GROUND TESTER MAKE/MODEL

GROUND TESTER SERIAL NUMBER

LAST CALIBRATION DATE

PROBE PLACEMENT DIRECTION


DISTANCE FROM C TO O
TEST 1
DISTANCE IN
FEET
(P)

RESISTANCE
(OHMS)

TEST 2
DISTANCE IN
FEET
(P)

RESISTANCE
(OHMS)

TEST 3
DISTANCE IN
FEET
(P)

RESISTANCE
(OHMS)

1
2
3
4
5
6
7
8
9
10

Measurement process is repeated with three different values for D c.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
24470, PAGE 1 OF 3, REVISED 7/15/2010

INTERSECTING CURVES

PAGE
FEET

FALL OF POTENTIAL CURVE: O TO C =

FEET

FALL OF POTENTIAL CURVE: O TO C =

FEET

133

RESISTANCE (ohms)

RESISTANCE (ohms)

RESISTANCE (ohms)

FALL OF POTENTIAL CURVE: O TO C =

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24470, PAGE 1 OF 3, REVISED 7/15/2010

INTERSECTING CURVES

PAGE
ARBITRARY
X
DISTANCE

TEST 1

TEST 2

FEET

FEET

Dp

RESISTANCE

Dp

134

TEST 3
FEET

RESISTANCE

Dp

RESISTANCE

1.0

1.0

1.0

100

1.0

1.0

1.0

200

1.0

1.0

1.0

300

1.0

1.0

1.0

400

1.0

1.0

1.0

500

1.0

1.0

1.0

600

1.0

1.0

1.0

700

1.0

1.0

1.0

800

1.0

1.0

1.0

RESISTANCE (ohms)

RESISTANCE VERSUS X DISTANCES (O to C = , and FEET )

RESISTANCE RESULT:

1.0

OHMS

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24470, PAGE 1 OF 3, REVISED 7/15/2010

FULL FALL OF POTENTIAL

OWNER

135
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

TYPE OF GROUND ROD

Example Plant
GENERAL

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

POSITION

NUMBER OF GROUND RODS

DIAMETER OF GROUND ROD

INCHES

LENGTH OF GROUND RODS


SOIL CONDITION:

SOIL TYPE
CONNECTING CONDUCTOR SIZE

AWG

DIAGONAL MEASUREMENT OF GROUND GRID

FEET

GROUND TESTER SERIAL NUMBER

FEET
DRY

CONNECTING CONDUCTOR

DAMP
BARE

WET
INSULATED

GROUND TESTER MAKE/MODEL


LAST CALIBRATION DATE

PROBE PLACEMENT DIRECTION


DISTANCE FROM GROUND ELECTRODE TO C IN FEET

PERCENT OF
OVERALL
DISTANCE

RESISTANCE
READING
(Ohms)

RESISTANCE (OHMS)

DISTANCE IN
FEET
(GROUND ELECTRODE TO P)

EARTH RESISTANCE CURVE

DISTANCE FROM GROUND ELECTRODE TO P (FEET)

RESULT:

OHMS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
24400, REVISED 1/17/2011

FULL FALL OF POTENTIAL

PAGE

136

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24400, REVISED 1/17/2011

SIMPLIFIED FALL OF POTENTIAL

OWNER

137
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

TYPE OF GROUND ROD

Example Plant
GENERAL

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

SUBSTATION

POSITION
NUMBER OF GROUND RODS

DIAMETER OF GROUND ROD

INCHES

LENGTH OF GROUND RODS


SOIL CONDITION:

SOIL TYPE
CONNECTING CONDUCTOR SIZE

AWG

DIAGONAL MEASUREMENT OF GROUND GRID

FEET

GROUND TESTER SERIAL NUMBER

FEET
DRY

CONNECTING CONDUCTOR

DAMP
BARE

WET
INSULATED

GROUND TESTER MAKE/MODEL


LAST CALIBRATION DATE

PROBE PLACEMENT DIRECTION


DISTANCE FROM GROUND ELECTRODE TO C IN FEET
DESIRED ACCURACY

PERCENT
OF OVERALL
DISTANCE

DISTANCE IN
FEET
(GROUND ELECTRODE TO P)

RESISTANCE
READING
(OHMS)

R avg

0.00

DEVIATION

R1

40.00 %

0.0

0.00

R2

50.00 %

0.0

0.00

R3

60.00 %

0.0

0.00

MAX DEVIATION

0.00

ACCURACY

0.0 %

RESULT (OHMS)

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

RETEST

Default Administrator
24420, REVISED 7/7/2010

SIMPLIFIED FALL OF POTENTIAL

PAGE

138

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24420, REVISED 7/7/2010

SOIL RESISTIVITY

OWNER
ADDRESS
CUSTOMER

139
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

TYPE OF GROUND ROD


DIAMETER OF GROUND ROD

DIAGONAL MEASUREMENT OF GROUND GRID

POSITION
NUMBER OF GROUND RODS

INCHES

LENGTH OF GROUND RODS


SOIL CONDITION:

SOIL TYPE
CONNECTING CONDUCTOR SIZE

Example Plant
GENERAL

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

AWG
FEET

GROUND TESTER SERIAL NUMBER

FEET
DRY

CONNECTING CONDUCTOR

DAMP
BARE

WET
INSULATED

GROUND TESTER MAKE/MODEL


LAST CALIBRATION DATE

PROBE PLACEMENT DIRECTION

Soil Resistivity (ohm-cm) = 2 * PI * Distance Between Electrodes (cm) * Resistance (ohms)

DISTANCE
DISTANCE
BETWEEN
BETWEEN
ELECTRODE
SOIL
LOCATION ELECTRODES ELECTRODES
DEPTH
RESISTANCE RESISTIVITY
IDENTIFIER
(feet)
(cm)
(inches)
(ohms)
(ohm-cm)

Measures average
soil resistivity at
this one point.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
24440, REVISED 7/7/2010

SOIL RESISTIVITY

PAGE

140

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24440, REVISED 7/7/2010

FALL OF POTENTIAL
61.8% RULE
OWNER

141
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

TYPE OF GROUND ROD

Example Plant
GENERAL

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

POSITION
NUMBER OF GROUND RODS

DIAMETER OF GROUND ROD

INCHES

LENGTH OF GROUND RODS


SOIL CONDITION:

SOIL TYPE
CONNECTING CONDUCTOR SIZE

AWG

DIAGONAL MEASUREMENT OF GROUND GRID

FEET

GROUND TESTER SERIAL NUMBER

FEET
DRY

CONNECTING CONDUCTOR

DAMP
BARE

WET
INSULATED

GROUND TESTER MAKE/MODEL


LAST CALIBRATION DATE

PROBE PLACEMENT DIRECTION

DISTANCE IN
FEET
(GROUND ELECTRODE TO C)

PERCENT OF
OVERALL DISTANCE

DISTANCE #1

61.8 %

DISTANCE #2

61.8 %

DISTANCE #3

61.8 %

DISTANCE IN
FEET
(GROUND ELECTRODE TO P)

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

RESISTANCE
READING
(OHMS)

Default Administrator
24460, REVISED 7/7/2010

FALL OF POTENTIAL
61.8% RULE
PAGE

142

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24460, REVISED 7/7/2010

FOUR POTENTIAL METHOD

OWNER

143
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

TYPE OF GROUND ROD

Example Plant
GENERAL

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

POSITION
NUMBER OF GROUND RODS

DIAMETER OF GROUND ROD

INCHES

LENGTH OF GROUND RODS


SOIL CONDITION:

SOIL TYPE
CONNECTING CONDUCTOR SIZE

AWG

DIAGONAL MEASUREMENT OF GROUND GRID

FEET

GROUND TESTER SERIAL NUMBER

FEET
DRY

CONNECTING CONDUCTOR

DAMP
BARE

WET
INSULATED

GROUND TESTER MAKE/MODEL


LAST CALIBRATION DATE

PROBE PLACEMENT DIRECTION


DISTANCE FROM GROUND ELECTRODE TO C IN FEET
PERCENT OF
OVERALL DISTANCE
R1

DISTANCE IN
FEET
(GROUND ELECTRODE TO P)

20.00 %

R2

40.00 %

R3

50.00 %

R4

60.00 %

R5

70.00 %

R6

80.00 %

GROUND
RESISTANCE
(OHMS)

EQUATION #1

EQUATION #2

EQUATION #3

EQUATION #4

EQUATION #1 (R ) =

-0.1187R1 - 0.4667R2 + 1.9816R4 - 0.3961R6

EQUATION #2 (R ) =

-2.6108R2 + 4.0508R3 - 0.1626R4 - 0.2774R6

EQUATION #3 (R ) =

-1.8871R2 + 1.1148R3 + 3.6837R4 - 1.9114R5

EQUATION #4 (R ) =

-6.5225R3 + 13.6816R4 - 6.8803R5 + 0.7201R6

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

RESULT
RESULT
RESULT
RESULT

Default Administrator
24410, REVISED 7/7/2010

FOUR POTENTIAL METHOD

PAGE

144

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24410, REVISED 7/7/2010

SLOPE METHOD

OWNER

145
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

TYPE OF GROUND ROD

Example Plant
GENERAL

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

SUBSTATION

POSITION
NUMBER OF GROUND RODS

DIAMETER OF GROUND ROD

INCHES

LENGTH OF GROUND RODS


SOIL CONDITION:

SOIL TYPE
CONNECTING CONDUCTOR SIZE

AWG

DIAGONAL MEASUREMENT OF GROUND GRID

FEET

GROUND TESTER SERIAL NUMBER

FEET
DRY

CONNECTING CONDUCTOR

DAMP
BARE

WET
INSULATED

GROUND TESTER MAKE/MODEL


LAST CALIBRATION DATE

PROBE PLACEMENT DIRECTION


DISTANCE FROM GROUND ELECTRODE TO C IN FEET
Interpolate Result
Measure Result
"P" PROBE
POSITION

PERCENT OF
OVERALL DISTANCE

DISTANCE IN
FEET
(GROUND ELECTRODE TO P)

R1

20.00 %C

0.0

R2

40.00 %C

0.0

R3

60.00 %C

0.0

RESISTANCE
READING
(OHMS)

PT / C
PT / (ft)
RESULT (ohms):

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

SLOPE CHANGE RESISTANCE/DISTANCE CURVE

TESTED BY:
www.powerdb.com

0.0
0.00

Default Administrator
24430, REVISED 7/7/2010

SLOPE METHOD

PAGE

146

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24430, REVISED 7/7/2010

STAR DELTA

OWNER
ADDRESS
CUSTOMER

147
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

POSITION

TYPE OF GROUND ROD

NUMBER OF GROUND RODS

DIAMETER OF GROUND ROD

INCHES

LENGTH OF GROUND RODS


SOIL CONDITION:

SOIL TYPE
CONNECTING CONDUCTOR SIZE

AWG

DIAGONAL MEASUREMENT OF GROUND GRID

FEET

GROUND TESTER SERIAL NUMBER

DISTANCE IN
FEET

FEET
DRY

CONNECTING CONDUCTOR

DAMP
BARE

WET
INSULATED

GROUND TESTER MAKE/MODEL


LAST CALIBRATION DATE

RESISTANCE
READING
(OHMS)

R12
R13

R1

RESISTANCE OF THE GROUND ELECTRODE UNDER TEST

R2

RESISTANCE OF PROBE P2

R3

RESISTANCE OF PROBE P3

R4

RESISTANCE OF PROBE P4

R14
R23
R34
R42

EQUATION

R1 RESULT
OHMS

R2 RESULT
OHMS

R3 RESULT
OHMS

R4 RESULT
OHMS

#1
#2

Resistance
Areas

#3
#4

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
24450, REVISED 7/7/2010

STAR DELTA

PAGE

148

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24450, REVISED 7/7/2010

FALL OF POTENTIAL TEST

OWNER
ADDRESS
CUSTOMER

149
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

TYPE OF GROUND ROD

Example Plant
OTHER

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

SUBSTATION

POSITION
NUMBER OF GROUND RODS

DIAMETER OF GROUND ROD

INCHES

LENGTH OF GROUND RODS


SOIL CONDITION:

SOIL TYPE
CONNECTING CONDUCTOR SIZE

AWG

DIAGONAL MEASUREMENT OF GROUND GRID

FEET

GROUND TESTER SERIAL NUMBER

FEET
DRY

CONNECTING CONDUCTOR

DAMP
BARE

WET
INSULATED

GROUND TESTER MAKE/MODEL


LAST CALIBRATION DATE

POINT UNDER TEST


DIRECTION OF ELECTRODES
DISTANCE
C1 TO C2

DISTANCE
P1 TO P2

RA EQUALS AVERAGED RESISTANCE ( R40 R 50 R 60 ) :


R

60

PERCENT
P TO C

MEASURED
RESISTANCE
R 40

OHM(S)

R 50

OHM(S)

R 60

OHM(S)

OHM(S)

OHM(S)

OHM(S)

MINUS RA DIVIDE BY RA EQUALS X PERCENT

X PERCENT TIMES 1.2 EQUALS Y PERCENT


IF Y PERCENT IS LESS THAN YOUR DESIRED TEST ACCURACY, RA CAN BE USED AS THE REST RESULT.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
24010, REVISED 4/22/2009

FALL OF POTENTIAL TEST

PAGE

150

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24010, REVISED 4/22/2009

GROUND ROD SURVEY

OWNER
ADDRESS
CUSTOMER

151
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

ROD
NUMBER

LOCATION OR
IDENTIFICATION

ROD SIZE
DXL

POSITION

COPPER CLAD
STEEL OR
GALVANIZED

* TEST METHOD USED FOR DETERMINING GROUND ROD RESISTANCE:

CONNECTING
CONDUCTOR
SIZE

2 POINT

Example Plant
OTHER

RESISTANCE
OHMS *

SOIL TYPE

REFERENCE GROUND

3 POINT
CLAMP-ON

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
24300, REVISED 4/22/2009

GROUND ROD SURVEY

PAGE

152

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24300, REVISED 4/22/2009

GROUNDED SURFACES TEST


SINGLE ROOM
OWNER
ADDRESS
CUSTOMER

153
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

GROUND MAT (EARTH) GROUNDING TESTS

Example Plant
OTHER

PLANT
POSITION

OTHER
GROUND REFERENCE

ITEM

MILLIVOLT
READING

ITEM

MILLIVOLT
READING

MAXIMUM ALLOWABLE VALUE IS 20 MILLIVOLTS FOR NEW CONSTRUCTION PER THE NATIONAL FIRE PROTECTION ASSOCIATION NFPA-99, 1996, 3-3.3.2.6.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
25100, REVISED 4/22/2009

GROUNDED SURFACES TEST


SINGLE ROOM
PAGE

154

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

25100, REVISED 4/22/2009

GROUND RESISTANCE
TWO TERMINAL METHOD
OWNER
ADDRESS
CUSTOMER

155
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

GROUND MAT (EARTH) GROUNDING TESTS

SUBSTATION

Example Plant
OTHER

PLANT
POSITION

DRAWING REFERENCE NUMBER


FROM
TEST #

TO

UNCORRECTED

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

CORRECTED

RESISTANCE RESULT

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

MILLI-OHMS

OHMS

Default Administrator
24210, REVISED 4/22/2009

GROUND RESISTANCE
TWO TERMINAL METHOD
PAGE

156

COMMENTS:
DEFICIENCIES:

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www.powerdb.com

24210, REVISED 4/22/2009

GROUND MAT TEST

OWNER
ADDRESS
CUSTOMER

157
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
OTHER

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

POSITION

TYPE OF GROUND ROD

NUMBER OF RODS

DIAMETER OF GROUND ROD

LENGTH OF GROUND RODS

SOIL TYPE

SOIL CONDITION:

CONNECTING CONDUCTOR SIZE

CONNECTING CONDUCTOR

CURRENT TRANSFORMER TYPE:

DRY

DAMP
BARE

WET
INSULATED

BAR TYPE

WINDOW:

SOLID

SPLIT CORE

STYLE:

ROUND

RECTANGULAR

AUXILIARY POTENTIAL ELECTRODE

DISTANCE IN FEET

RESISTANCE IN OHMS

GROUND RESISTANCE @ 61.8% OF DISTANCE


TEST TYPE:

OHMS

FALL OF POTENTIAL
TWO-POINT
INDUCED FREQUENCY
DISTANCE IN FEET

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
24020, REVISED 4/22/2009

GROUND MAT TEST

PAGE

158

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24020, REVISED 4/22/2009

LINE ISOLATION MONITOR


SYSTEM TEST
OWNER
ADDRESS
CUSTOMER

159
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

GROUND MAT (EARTH) GROUNDING TESTS

SUBSTATION

Example Plant
OTHER

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

MODEL NO.

CATALOG NO.

TYPE

INPUT VOLTAGE

OUTPUT VOLTAGE

ALARM CURRENT PICKUP

INDICATOR TESTS
DESCRIPTION

INSPECTED

CONDITION

DESCRIPTION

INSPECTED

CONDITION

SAFE LIGHT

SILENCE

HAZARD LIGHT

SELF CALIBRATION

PUSH TO TEST

METER READING - CIRCUITS ON

mA

PUSH TO TEST

METER READING - CIRCUITS OFF

mA

VOLTAGE TESTS
NO LOAD PRIMARY VOLTAGE

NO LOAD SECONDARY VOLTAGE

H1-GROUND

H1-H2

X1-GROUND

X1-X2

H2-GROUND

H2-H3

X2-GROUND

X2-X3

H3-GROUND

H3-H1

X3-GROUND

X3-X1

HAZARD LEAKAGE CURRENT TESTS - BRANCH CIRCUITS


CIRCUIT
NUMBER

VOLTAGE TESTS
PANEL LEAKAGE

L1-GND
( A)

L2-GND
( A)

L3-GND
( A)

LEAKAGE
CURRENT
L1-GND ( A)

LEAKAGE
CURRENT
L2-GND ( A)

LEAKAGE
CURRENT
L3-GND ( A)

1
2

BRANCH CKT. BREAKERS OFF

BRANCH CKT. BREAKERS ON


(LOADS ARE REMOVED OR OFF)

4
5
6
7
8

LIM TRIP LEVEL TEST


L1-GND
(mA)

L2-GND
(mA)

L3-GND
(mA)

9
10
11

LIM METER READING

12
13

EXTERNAL METER READING

14
15
16

SHADED AREAS FOR 3-PHASE SYSTEMS ONLY

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
26000, REVISED 4/22/2009

LINE ISOLATION MONITOR


SYSTEM TEST
PAGE

160

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

26000, REVISED 4/22/2009

GROUND MAT TEST

OWNER
ADDRESS
CUSTOMER

161
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
OTHER

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

POSITION

TYPE OF GROUND ROD

NUMBER OF RODS

DIAMETER OF GROUND ROD

LENGTH OF GROUND RODS

SOIL TYPE

SOIL CONDITION:

CONNECTING CONDUCTOR SIZE

CONNECTING CONDUCTOR

CURRENT TRANSFORMER TYPE:

DRY

DAMP
BARE

WET
INSULATED

BAR TYPE

WINDOW:

SOLID

SPLIT CORE

STYLE:

ROUND

RECTANGULAR

AUXILIARY POTENTIAL ELECTRODE

DISTANCE IN FEET

RESISTANCE IN OHMS

GROUND RESISTANCE @ 61.8% OF DISTANCE

TEST TYPE:

OHMS

FALL OF POTENTIAL
TWO-POINT
INDUCED FREQUENCY

DISTANCE IN FEET

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
24000, REVISED 4/22/2009

GROUND MAT TEST

PAGE

162

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

24000, REVISED 4/22/2009

GROUND POINT CONTINUITY TEST

OWNER
ADDRESS
CUSTOMER

163
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

GROUND MAT (EARTH) GROUNDING TESTS

SUBSTATION

PLANT
POSITION

Example Plant
OTHER

General Description:
Maximum Resistance
Test
#

Description

Test
Amps Volts
V
A

Calc.
Resist.
(ohms)

Lead
Resist.
(ohms)

Ground
Resist.
(ohms)

Com.

Test
#

Description

Test
Amps Volts
V
A

Calc.
Resist.
(ohms)

Lead
Resist.
(ohms)

Ground
Resist.
(ohms)

Com.

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
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Default Administrator
24220, REVISED 11/21/2013

GROUNDED SURFACES TEST


MULTI-ROOM
OWNER
ADDRESS
CUSTOMER

164
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
OTHER

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

POSITION

GROUND REFERENCE
OTHER
ITEM

MILLIVOLT READING
RM

RM

RM

RM

RM

MAXIMUM ALLOWABLE VALUE IS 20 MILLIVOLTS FOR NEW CONSTRUCTION CRITICAL CARE AREAS, AND 500 MILLIVOLTS FOR GENERAL CARE AREAS PER
NFPA-99, 1996, 3-3.3.2.6, CRITERIA FOR ACCEPTABILITY.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
25000, REVISED 4/22/2009

GROUNDED SURFACES TEST


MULTI-ROOM
PAGE

165

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

25000, REVISED 4/22/2009

GROUND RESISTIVITY TEST

OWNER
ADDRESS
CUSTOMER

166
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

SOIL TYPE

POSITION

DRY

SOIL CONDITION:

TEST ELECTRODE DEPTH

TEST PLOT
ID

Example Plant
OTHER

PLANT

GROUND MAT (EARTH) GROUNDING TESTS

METER
READING
(OHMS)

INCHES

CALCULATED
RESISTIVITY
(OHMS - CM)

- SOIL RESISTIVITY IN OHM CENTIMETERS

- DISTANCE BETWEEN TEST ELECTRODES IN FEET


FEET

- RESISTANCE IN OHMS

TEST PLOT
ID

DAMP

TEST ELECTRODE SPACING

METER
READING
(OHMS)

CALCULATED
RESISTIVITY
(OHMS - CM)

RESISTIVITY CALCULATION N:

FEET

TEST PLOT
ID

WET

METER
READING
(OHMS)

CALCULATED
RESISTIVITY
(OHMS - CM)

CENTIMETERS = (INCHES) ( 2.54 )


CENTIMETERS = (FEET) ( 12 ) ( 2.54 )

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
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Default Administrator
24200, REVISED 4/22/2009

GROUND RESISTIVITY TEST

PAGE

167

COMMENTS:
DEFICIENCIES:

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www.powerdb.com

24200, REVISED 4/22/2009

INFRARED INSPECTION

OWNER

168
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

INFRARED

SUBSTATION

POSITION

EQUIPMENT TESTED
SEVERITY CRITERIA FOR SIMILAR COMPARISONS
NORMAL

ALERT

SEVERE

CRITICAL

LESS THAN 4.1C

4.1C TO 8.0C

8.1C TO 15.0C

GREATER THAN 15.0C

REFERENCE TEMPERATURE

PROBLEM TEMPERATURE

LOAD CORRECTION PHASE:


VARIABLES

PHASE A

DIFFERENCE TEMPERATURE

LOAD CORRECTION FACTOR

PROBLEM POLE LOCATION CURRENT DRAW (AMPS)

CALCULATED MAX TEMPERATURE

1.6

CURRENT RATING (AMPS) THDC (%THD-F)

VOLTAGE DROP (VOLTS)

PHASE A
PHASE B
PHASE C

PROBLEM CORRECTED

TIGHTENED/TORQUED CONNECTION

CORRODED/DISCOLORED

OVERLOADED CIRCUIT

EXCESSIVE CURRENT HARMONICS

STRIPPED/CROSS-THREADED HARDWARE

Consequences if Not Corrected


Equipment Failure

Fire Hazard

Safety Hazard

Power/Business Interruption

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
45444, REVISED 2/3/2014

INFRARED INSPECTION REPORT SHEET

OWNER

169
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PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

INFRARED

SUBSTATION

POSITION

EQUIPMENT TESTED
SEVERITY CRITERIA FOR SIMILAR COMPARISONS
NORMAL

ALERT

SEVERE

CRITICAL

LESS THAN 4.1C

4.1C TO 8.0C

8.0C TO 15.0C

GREATER THAN 15.0C

REFERENCE TEMPERATURE

VARIABLES

PROBLEM TEMPERATURE

DIFFERENCE TEMPERATURE

PROBLEM POLE LOCATION CURRENT RATING (AMPS) CURRENT DRAW (AMPS)

THDC (%THD-F)

VOLTAGE DROP (VOLTS)

PHASE A
PHASE B
PHASE C
Immediate Hazard

Problem Description -

Customer Notified Immediately

PROBLEM CORRECTED

TIGHTENED/TORQUED CONNECTION

CORRODED/DISCOLORED

OVERLOADED CIRCUIT

EXCESSIVE CURRENT HARMONICS

STRIPPED/CROSS-THREADED HARDWARE

Consequences if Not Corrected


Equipment Failure

Fire Hazard

Safety Hazard

Power/Business Interruption

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
45455, REVISED 8/13/2013

INFRARED IMAGE CAPTURE

OWNER
ADDRESS
CUSTOMER

170
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

INFRARED

SUBSTATION

PLANT
POSITION

Example Plant
GENERAL

ASSET DESCRIPTION:
TEST POINT:
NOTES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
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Default Administrator
REVISED 6/23/2010

INFRARED IMAGE CAPTURE

PAGE

171

COMMENTS:
DEFICIENCIES:

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www.powerdb.com

REVISED 6/23/2010

THERMOGRAPHIC INSPECTION

OWNER

172
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PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

LOCATION

AMBIENT TEMPERATURE

HUMIDITY

INFRARED

SUBSTATION

PANEL
NUMBER

POSITION

Example Plant
GENERAL

THERMOGRAPHIC
IMAGE FILE ID

NOTES

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

PLANT
POSITION

TESTED BY:
www.powerdb.com

Default Administrator
52000, REVISED 7/7/2010

THERMOGRAPHIC INSPECTION

PAGE

173

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

52000, REVISED 7/7/2010

PM 013 Infrared Inspection

OWNER

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

174
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

INFRARED

SUBSTATION

PLANT
POSITION

Example Plant
GENERAL

INFRARED IMAGES:

ASSET DESCRIPTION:
TEST POINT:
NOTES:

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 11/2/2012

INFRARED INSPECTION SUMMARY

OWNER
ADDRESS
CUSTOMER

175
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

PLANT

INFRARED

SUBSTATION

POSITION

Example Plant
GENERAL

EQUIPMENT INSPECTED
LOCATION / DESIGNATION

CONDITION

REMARKS

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
52005, REVISED 9/14/2011

CURRENT TRANSFORMER

OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

176
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

INSTRUMENT TRANSFORMERS

SUBSTATION

MFR
CATALOG/STYLE
IMPEDANCE
INSULATION TYPE
SERIAL NO.

YEAR
WEATHER
OIL VOL.
BIL
SPECIAL ID

POSITION

GAL
kV

C1 POWER FACTOR %
C1 Capacitance

Example Plant
AUTOMATED

PLANT

REASON
TANK TEMP.
WEIGHT
TYPE

C
LB

CLASS
kV
Amps
Secondary Ohms

C2 POWER FACTOR %
C2 Capacitance
CURRENT RATIOS

TEST FREQUENCY: 60
TRANSFORMER OVERALL TESTS
TEST CONNECTIONS BUSHING
Capacitance
TEST
C (pF)
kV
ENG
GND
GAR
UST

DIRECT

POWER FACTOR %

TEST
NO.

INSULATION
TESTED

TEST
MODE

Overall

GST-GND

H1,H2

C1

UST-R

H1,H2

C2

GSTg-R

TAP

H1,H2

1.000

H1,H2

@ 2 kV

1.000

MEAS.

20 C

CORR.

IR
mA

WATTS

1.000
TAP

1.000

Overall at 2 kV GST-GND

GST-GND

1.000

GST-GND

1.000
HOT COLLAR TESTS

Term ID

ID

SKIRT #

TEST MODE

GST-GND

GST-GND

GST-GND

10

GST-GND

11

GST-GND

12

GST-GND

13

GST-GND

14

GST-GND

15

GST-GND

16

GST-GND

17

GST-GND

18

GST-GND

Test kV

mA

WATTS

IR

MULTIPLE QUICK TESTS

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
27610, REVISED 11/18/2013

CURRENT TRANSFORMER

PAGE

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

Off

TEST
kV

Test
Freq

L(H)
CAP.(pF)

177

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27610, REVISED 11/18/2013

CURRENT TRANSFORMER TEST

OWNER
ADDRESS
CUSTOMER

178
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

INSTRUMENT TRANSFORMERS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

CT INFORMATION
COMPANY

STATION

DESIGNATION

MANUFACTURER

SERIAL NO.

PHASE

POSITION

CLASS

RATIO

VOLTAGE RATING

TIME

TEMPERATURE

INSTRUMENT S/N

TAP

EXPECTED
RATIO

BURDEN IMPEDANCE:

ACTUAL
RATIO

RATIO
% ERROR

: 5

PHASE DEV.
(deg.)

POLARITY

SATURATION
VOLTAGE
(volts)

WINDING
RESISTANCE
(Ohms)

INSULATION
RESISTANCE
(Ohms)

:
:
:
:
:

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
27655, REVISED 7/7/2010

CURRENT TRANSFORMER TEST

PAGE

179

EXCITATION DATA
SERIAL NO.

COMPANY

STATION

DESIGNATION

PHASE

POSITION

VOLTAGE/CURRENT

VOLTAGE (volts)
CURRENT (mA)

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27655, REVISED 7/7/2010

MTO CT RESISTANCE TESTS

OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

180
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION
MFR
CATALOG/STYLE
INSULATION TYPE
SERIAL NO.

HUMIDITY

PLANT

INSTRUMENT TRANSFORMERS
YEAR
WEATHER
BIL

POSITION
REASON
SPECIAL ID
kV

kV

Example Plant
AUTOMATED
RATED FREQUENCY
PRIMARY AMPS
SECONDARY AMPS
ACCURACY RATING

Hz

Asset ID:

Resistance Units:

CT Description:
#

Winding Tested

DC Test Current

Measured Resistance

Reading Stability

Ohms

Note

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
27800, REVISED 11/18/2013

POTENTIAL TRANSFORMER

OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

181
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

INSTRUMENT TRANSFORMERS

MFR
CATALOG/STYLE
IMPEDANCE
INSULATION TYPE
SERIAL NO.

YEAR
WEATHER
OIL VOL.
BIL
SPECIAL ID

Example Plant
AUTOMATED

PLANT
POSITION

GAL
kV

REASON
WEIGHT
TYPE

CLASS
kV

LB

VA RATING

TEST FREQUENCY: 60
TRANSFORMER OVERALL TESTS
TEST
NO.

INSULATION
TESTED

TEST
MODE

TEST CONNECTIONS BUSHING


ENG

GND

GAR

GST-GND

H1,H2

X1,Y1

GSTg-R

H1

X1,Y1

H2

GSTg-R

H2

X1,Y1

H1

UST-R

H1

X1,Y1

UST-R

H2

X1,Y1

GST-GND

H1,H2

X1,Y1

UST

TEST
kV

POWER FACTOR %

Cap.
(pF)

MEAS.

H2

20 C

DIRECT

CORR.

mA

IR

WATTS

H1
@2kV
SUPPLEMENTAL TESTS

TEST
NO.

INSULATION
TESTED

TEST
MODE

TEST CONNECTIONS (WINDINGS)


ENG

GND

UST-R

H1,H2

Y1

UST-B

H1,H2

X1

GSTg-R

H1

H2,X1,Y1

10

GSTg-R

H2

H1,X1,Y1

GAR

UST

TEST
kV

POWER FACTOR %

Cap.
(pF)

MEAS.

20 C

DIRECT

CORR.

mA

IR

WATTS

X1
Y1

MULTIPLE QUICK TESTS

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

Off

TEST
kV

Test
Freq

L(H)
CAP.(pF)

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
27600, REVISED 12/11/2013

CURRENT TRANSFORMER TEST

OWNER

182
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

INSTRUMENT TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SECONDARY CURRENT

ASSET ID

TYPE

STYLE

ACCURACY CLASS

VOLTAGE RATING

NUMBER OF TESTS

NAMEPLATE
RATIO

SECURITY LIMITING FACTOR

: 5

ACTUAL
RATIO
:

RATIO
% ERROR

FREQUENCY

RATED OUTPUT (VA)


5

INSULATION RATING

SEC. BURDEN TEST AMPS

SATURATION STANDARD ANSI 45

CT RATIOS
Tap

PHASE

PHASE DEV.
(deg.)

KNEE POINT
POLARITY

X VOLTAGE X CURRENT
(volts)
(amps)

VOLTAGE
(volts)

RESISTANCE

CURRENT
(amps)

(ohms)

:5

ANSI 45

BURDEN

VA

POWER FACTOR PHASE (Degree)

INSULATION
RESISTANCE

Primary To Secondary

Primary To Ground

Secondary To Ground

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
27650, REVISED 3/25/2013

MTO PT RESISTANCE TESTS

OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

183
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION
MFR
CATALOG/STYLE
INSULATION TYPE
FREQUENCY

HUMIDITY

INSTRUMENT TRANSFORMERS
YEAR
WEATHER
SERIAL NO.
BIL

Hz

PLANT
POSITION

kV

SPECIAL ID
REASON
kV
RATIO

Example Plant
AUTOMATED
PRIMARY VOLTAGE
SECONDARY VOLTAGE
ACCURACY RATING
VA RATING

Asset ID:

Resistance Units:

PT Description:
#

Winding Tested

DC Test Current

Measured Resistance

Reading Stability

Ohms

Note

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
27850, REVISED 11/6/2013

PT RATIO TESTS

OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

184
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

INSTRUMENT TRANSFORMERS

SUBSTATION
MFR
CATALOG/STYLE
INSULATION TYPE
FREQUENCY
Allowed % Error:

Hz

YEAR
WEATHER
SERIAL NO.
BIL

Example Plant
AUTOMATED

PLANT
POSITION

kV

0.1

SPECIAL ID
REASON
kV
RATIO

PRIMARY VOLTAGE
SECONDARY VOLTAGE
ACCURACY RATING
VA RATING

Phase Display

Degrees

PT Description:
Test Info

Primary Volts

Sec Volts

Set Volts

Calc Ratio

Test Volts

Ratio

%
error

Exc I (mA)

Phase (Deg)

1
COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
27750, REVISED 2/7/2014

CT RATIO TESTS

OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

185
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

INSTRUMENT TRANSFORMERS

SUBSTATION

MFR
CATALOG/STYLE
INSULATION TYPE
SERIAL NO.
C1
C1

YEAR
WEATHER
BIL

kV

% PF
Capacitance

pF

POSITION

REASON
SPECIAL ID
kV
C2
C2

Phase Display
Allowed % Error:

Example Plant
AUTOMATED

PLANT

% PF
Capacitance

RATED FREQUENCY
PRIMARY AMPS
SECONDARY AMPS
ACCURACY RATING
RF

Hz

pF

Degrees

0.1

CT Description:
Description

Secondary
Tap

Primary
Amps

Secondary
Set
Amps
Voltage

Calc
Ratio

Test
Voltage

Ratio

% Exc Cur Phase (Deg)


error
(mA)

1
COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
27700, REVISED 12/10/2013

MULTI-WINDING CT SUMMARY REPORT

OWNER

186
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MANUFACTURER

POSITION

SERIAL NO.

STYLE

ASSET ID

TYPE

NUMBER OF WINDINGS

WINDING NUMBER

BURDEN

SHOW GRAPH AND DATA

FILE NAME
RATED OUTPUT (VA)

ACTUAL
RATIO

VA

FREQUENCY

SATURATION STANDARD

SEC. BURDEN TEST AMPS

CT RATIOS
NAMEPLATE
RATIO

PHASE

VOLTAGE RATING

INSULATION RATING

SECURITY LIMITING FACTOR

Tap

Example Plant
AUTOMATED

PLANT

INSTRUMENT TRANSFORMERS

SUBSTATION

POWER FACTOR

RATIO
% ERROR

KNEE POINT

PHASE DEV.
(deg.)

PHASE (Degree)

ACCURACY CLASS

POLARITY

INSULATION
RESISTANCE

X VOLTAGE
(volts)

X CURRENT
(amps)

VOLTAGE
(volts)

PRI. TO SECONDARY

CURRENT
(amps)

SATURATION
VOLTAGE
(volts)

CURRENT
(amps)

PRIMARY TO GROUND

RESISTANCE
(ohms)

SECONDARY TO GROUND

COMMENTS:
DEFICIENCIES:

VOLTAGE/CURRENT

VOLTAGE (volts)
CURRENT (amps)

Winding 1

Winding 2

Winding 3

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

Winding 4

TESTED BY:
www.powerdb.com

ct1

ct1

ct2

ct2

ct3

ct3

ct4

ct4

ct5

ct5

Winding 5

Default Administrator
27660, REVISED 2/7/2014

CURRENT TRANSFORMER
PRIMARY INJECTION RATIO TEST
OWNER
ADDRESS
CUSTOMER

187
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSTRUMENT TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

VOLTAGE CLASS

STYLE/MODEL NO.

FREQUENCY

CURRENT RATING

:5A

HERTZ

PRIMARY CURRENT RATING

BURDEN RATING

CURRENT TRANSFORMER TYPE:

ACCURACY CLASS
BASIC IMPULSE LEVEL

kV

EQUIPMENT TEMPERATURE

CT IDENTIFICATION:

SECONDARY CURRENT RATING

WINDOW:

SOLID

SPLIT CORE

STYLE:

ROUND

RECTANGULAR

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

SERIAL NUMBER:

NAMEPLATE RATIO:
INSULATION TEST

POINT 1
PRIMARY CURRENT APPLIED

POINT 2

RDG.
A

TURN MULTIPLIER
SECONDARY CURRENT INDUCED

PANEL AMMETER READINGS

CT IDENTIFICATION:

PRIMARY - GROUND

SECONDARY - GROUND

SECONDARY WIRING - GROUND

SERIAL NUMBER:

PRIMARY INJECTION TEST

SECONDARY CURRENT INDUCED

PANEL AMMETER READINGS

CT IDENTIFICATION:

kVDC

MEGOHMS

kVDC

MEGOHMS

NAMEPLATE RATIO:

PRIMARY - GROUND

SECONDARY - GROUND

SECONDARY WIRING - GROUND @

SERIAL NUMBER:

PRIMARY INJECTION TEST

20C

kVDC

MEGOHMS

kVDC

MEGOHMS

kVDC

MEGOHMS

NAMEPLATE RATIO:
INSULATION TEST

POINT 1

POINT 2
A

RDG.
A

TURN MULTIPLIER
SECONDARY CURRENT INDUCED

PANEL AMMETER READINGS

KWHR

PRIMARY - GROUND

SECONDARY - GROUND

SECONDARY WIRING - GROUND

PANEL METERS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

RDG.
A

TURN MULTIPLIER

RELAYS

MEGOHMS

POINT 2
A

PRIMARY CURRENT APPLIED

20C

kVDC

INSULATION TEST

POINT 1
PRIMARY CURRENT APPLIED

BAR TYPE

PRIMARY INJECTION TEST

DEVICES:

PART NO.

MEGOHMS

kVDC

MEGOHMS

kVDC

MEGOHMS

TRANSDUCERS

TESTED BY:
www.powerdb.com

20C

kVDC

OTHER

Default Administrator
27000, REVISED 4/22/2009

CURRENT TRANSFORMER
PRIMARY INJECTION RATIO TEST
PAGE

188

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27000, REVISED 4/22/2009

CURRENT TRANSFORMER
SECONDARY VOLTAGE INJECTION RATIO TEST
OWNER
ADDRESS
CUSTOMER

189
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSTRUMENT TRANSFORMERS

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

STYLE / MODEL NO.

VOLTAGE CLASS

FREQUENCY

HERTZ

PART NO.

BURDEN RATING
CURRENT TRANSFORMER TYPE:

BAR TYPE

ACCURACY CLASS
BASIC IMPULSE LEVEL

WINDOW:

SOLID

SPLIT CORE

STYLE:

ROUND

RECTANGULAR

kV

OTHER

TEST RESULTS
POSITION

PHASE

PART NO.
OR
SERIAL NO.

NAMEPLATE
RATIO

APPLIED
SECONDARY
VOLTAGE

INDUCED
PRIMARY
VOLTAGE

MEASURED
RATIO

%
ERROR

COMMENTS

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
27100, REVISED 4/22/2009

CURRENT TRANSFORMER
SECONDARY VOLTAGE INJECTION RATIO TEST
PAGE

190

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27100, REVISED 4/22/2009

CURRENT TRANSFORMER RATIO


SATURATION TEST
OWNER

191
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSTRUMENT TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

VOLTAGE CLASS

FREQUENCY

BURDEN RATING

NAMEPLATE RATIO

ACCURACY CLASS

STYLE / MODEL NO.


HERTZ
: 5

CURRENT TRANSFORMER TYPE:

BASIC IMPULSE LEVEL

kV

OTHER

POSITION

GENERAL

PART NO.
SERIAL NO.

BAR TYPE

WINDOW:

SOLID

SPLIT CORE

STYLE:

ROUND

RECTANGULAR

CT DATA

CURRENT IN

VOLTAGE IN

IMPEDANCE IN

POINT

AMPERES

VOLTS

OHMS

1
PHASE

N
2

LINE SIDE

LOAD SIDE

3
4

CT SET ID

5
6
7
8
NAMEPLATE RATIO

: 5

MEASURED RATIO

: 5

ERROR

10

11
12

POLARITY

IN PHASE

OUT OF PHASE

13

14

PHASE ANGLE

15
EXCITATION VOLTAGE
16
EXCITATION CURRENT
KNEE VOLTAGE

17
18
19

KNEE POINT TYPE


FILE NAME

20
21
22

TEST NUMBER
23
24
25
26
27
28
29
30

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
27111, PAGE 1 OF 2, REVISED 7/15/2010

CURRENT TRANSFORMER RATIO


SATURATION TEST
192

PAGE
SUBSTATION
PHASE

INSTRUMENT TRANSFORMERS
X

CT SET ID

POSITION

GENERAL

JOB # FORMS - ALL

SERIAL NO.
LINE SIDE

LOAD SIDE

NAMEPLATE RATIO

: 5

MEASURED RATIO

: 5

ERROR

VOLTAGE

CURRENT

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27111, PAGE 2 OF 2, REVISED 7/15/2010

VOLTAGE TRANSFORMER TEST

OWNER
ADDRESS
CUSTOMER

193
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSTRUMENT TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

CATALOG NO.

TYPE

PRIMARY VOLTAGE

SECONDARY VOLTAGE

NAMEPLATE RATIO

kVA

CLASS

OTHER
PRIMARY FUSE:

MANUFACTURER

TYPE

SIZE

NO.

SECONDARY FUSE:

MANUFACTURER

TYPE

SIZE

NO.

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

VT IDENTIFICATION:

SERIAL NUMBER:

TURNS RATIO TEST

INSULATION TEST
RDG.

CALCULATED TURNS RATIO


MEASURED TURNS RATIO
CONNECTIONS

POLARITY

ERROR

20C

PRI - SEC

kVDC

MEGOHMS

PRI - GRD

kVDC

MEGOHMS

SEC - GRD @

kVDC

MEGOHMS

VT IDENTIFICATION:

SERIAL NUMBER:

INSULATION TEST

TURNS RATIO TEST

20C

RDG.
CALCULATED TURNS RATIO

PRI - SEC

kVDC

MEGOHMS

MEASURED TURNS RATIO

PRI - GRD

kVDC

MEGOHMS

SEC - GRD @

kVDC

MEGOHMS

CONNECTIONS

ERROR

POLARITY

VT IDENTIFICATION:

SERIAL NUMBER:

TURNS RATIO TEST

INSULATION TEST
RDG.

20C

CALCULATED TURNS RATIO

PRI - SEC

kVDC

MEGOHMS

MEASURED TURNS RATIO

PRI - GRD

kVDC

MEGOHMS

SEC - GRD @

kVDC

MEGOHMS

CONNECTIONS

ERROR

POLARITY

VT CONNECTION:

1 PHASE

3 PHASE

PRIMARY:

WYE

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

DELTA

TESTED BY:
www.powerdb.com

SECONDARY:

WYE

DELTA

Default Administrator
27200, REVISED 4/22/2009

VOLTAGE TRANSFORMER TEST

PAGE

194

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27200, REVISED 4/22/2009

CONTROL POWER TRANSFORMER TEST

OWNER

195
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSTRUMENT TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

CATALOG NO.

TYPE

PRIMARY VOLTAGE

SECONDARY VOLTAGE

NAMEPLATE RATIO

kVA

1.000

CLASS

OTHER
PRIMARY FUSE:

MANUFACTURER

TYPE

SIZE

NO.

SECONDARY FUSE:

MANUFACTURER

TYPE

SIZE

NO.

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

IDENTIFICATION:

SERIAL NUMBER:

TURNS RATIO TEST

CALCULATED
RATIO

TEST CONNECTIONS

INSULATION TESTS

MEASURED
RATIO

%
ERROR
RDG.

X
H

PRI - SEC @

kVDC

MEGOHMS

PRI - GRD @

kVDC

MEGOHMS

kVDC

MEGOHMS

SEC - GRD @

20C

1.0

POLARITY

IDENTIFICATION:

SERIAL NUMBER:

INSULATION TESTS

TURNS RATIO TEST

CALCULATED
RATIO

TEST CONNECTIONS

MEASURED
RATIO

%
ERROR
RDG.

X
H

X
X

1
2
1

X
X
X

3
4

PRI - SEC

PRI - GRD

SEC - GRD @

1.0

20C

kVDC

MEGOHMS

kVDC

MEGOHMS

kVDC

MEGOHMS

POLARITY

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
27400, REVISED 8/8/2012

CONTROL POWER TRANSFORMER TEST

PAGE

196

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27400, REVISED 8/8/2012

CURRENT TRANSFORMER
RATIO AND EXCITATION TEST
SECONDARY INJECTION - VOLTAGE

OWNER
ADDRESS
CUSTOMER

197
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSTRUMENT TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER
TYPE
CATALOG NO.
MODEL NO.
PART/STYLE NO.

VOLTAGE RATING
BASIC IMPULSE LVL
FREQUENCY
MAX RATIO
AVAILABLE RATIOS

RELAY ACC. CLASS


METER ACC. CLASS
BURDEN RATING
CURVE SHEET NO.

TRANSFORMER IDENTIFICATION AND CONNECTIONS


PHASE 1
SERIAL #
TAP

PHASE 2
SERIAL #
RATIO

PHASE 3
SERIAL #

CONFIGURATION

WYE

DELTA

LINE SIDE
LOAD SIDE
CONSTRUCTION TYPE

CONNECTED BURDEN

VISUAL AND MECHANICAL INSPECTION


DESCRIPTION
EQUIPMENT NAMEPLATE DATA
PHYSICAL CONDITION
CORRECT CONNECTION
ADEQUATE CLEARANCES

INSPECTED

CONDITION

DESCRIPTION
OVERALL CLEANLINESS
BOLTED ELECTRICAL CONNECTIONS
GROUNDING AND SHORTING CONNECTIONS
CKTS GROUNDED AND ONE GROUNDING POINT

INSPECTED

CONDITION

ELECTRICAL TESTS
PHASE 1

Insulation Resistance
TEST VOLTAGE 1,000 VDC

READING

PHASE 2
20C

READING

PHASE 3
READING

20C

20C

WDG-TO-WDG
'H' WDG-TO-GND
'X' WDG-TO-GND
PHASE 1

Ratio Verification
SECONDARY
TAPS

TURN
RATIO

APPLIED
SEC VOLTAGE

INDUCED
PRI VOLTAGE

MEASURED
RATIO

PHASE 2

X1 - X2
X1 - X3
X1 - X4
X1 - X5
Polarity

APPLIED
SEC VOLTAGE

% ERROR

INDUCED
PRI VOLTAGE

MEASURED
RATIO

PHASE 3

%
%
%
%
%
H1 - X1

AGREE

DISAGREE

N/T

APPLIED
SEC VOLTAGE

% ERROR

INDUCED
PRI VOLTAGE

MEASURED
RATIO

% ERROR

%
%
%
%
%
AGREE

DISAGREE

N/T

%
%
%
%
%
AGREE

DISAGREE

N/T

VOLTS

TAP X1 - X5
Excitation
VOLTS
AMPERES MEASURED
INJECTED PHASE 1
PHASE 2 PHASE 3

PHASE 1
PHASE 2
PHASE 3

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
27500, REVISED 8/8/2012

CURRENT TRANSFORMER
RATIO AND EXCITATION TEST
PAGE

198

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27500, REVISED 8/8/2012

CURRENT TRANSFORMER

OWNER
ADDRESS
CUSTOMER

199
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

INSTRUMENT TRANSFORMERS

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

VOLTAGE RATING

PHASE TYPE

STYLE

CT IDENTIFICATIONS

PHASE A:

VOLTS
RATIO

PHASE B:

PHASE C:

SATURATION
CORE SATURATION
VOLTAGE (VOLTS)

VOLTAGES

PHASE A
(AMPERES)

PHASE B
(AMPERES)

PHASE C
(AMPERES)

BURDEN

LOAD
VOLTAGE @
1 AMPERE
(VOLTS)

CALCULATED
IMPEDANCE
(OHMS)

RELAY
MAXIMUM
SETTING
(AMPERES)

MINIMUM CT VOLTAGE
RATIO TEST
(IN VOLTS)

MAXIMUM
RANGE
(AMPERES)

CALCULATED
RATIO

IMPEDANCE X SETTING
(VOLTS)
PRIMARY

PHASE A
SECONDARY
PRIMARY
PHASE B
SECONDARY
PRIMARY
PHASE C
SECONDARY

CT LOAD
PHASE A
PHASE B
PHASE C

INSULATION RESISTANCE
TEST AT
VOLTS DC

ADDITIVE

MEGOHMS

GROUND REPLACED

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

SUBTRACTIVE

POLARITY

TESTED BY:
www.powerdb.com

Default Administrator
27010, REVISED 4/22/2009

CURRENT TRANSFORMER

PAGE

200

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27010, REVISED 4/22/2009

CURRENT TRANSFORMER RATIO


SATURATION TEST
OWNER

201
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSTRUMENT TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

VOLTAGE CLASS

FREQUENCY

BURDEN RATING

NAMEPLATE RATIO

ACCURACY CLASS

STYLE / MODEL NO.


HERTZ
: 5

CURRENT TRANSFORMER TYPE:

BASIC IMPULSE LEVEL

kV

OTHER

POSITION

GENERAL

PART NO.
SERIAL NO.

BAR TYPE

WINDOW:

SOLID

SPLIT CORE

STYLE:

ROUND

RECTANGULAR

CT DATA

CURRENT IN

VOLTAGE IN

IMPEDANCE IN

POINT

AMPERES

VOLTS

OHMS

1
PHASE

N
2

LINE SIDE

LOAD SIDE

3
4

CT SET ID

5
6
7
8
NAMEPLATE RATIO

: 5

MEASURED RATIO

: 5

ERROR

10

11
12

POLARITY

IN PHASE

OUT OF PHASE

13

14

PHASE ANGLE

15
EXCITATION VOLTAGE
16
EXCITATION CURRENT
KNEE VOLTAGE

17
18
19

KNEE POINT TYPE


FILE NAME

20
21
22

TEST NUMBER
23
24
25
26
27
28
29
30

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
27110, PAGE 1 OF 2, REVISED 7/15/2010

CURRENT TRANSFORMER RATIO


SATURATION TEST
202

PAGE
SUBSTATION
PHASE

INSTRUMENT TRANSFORMERS
X

CT SET ID

POSITION

GENERAL

JOB # FORMS - ALL

SERIAL NO.
LINE SIDE

LOAD SIDE

NAMEPLATE RATIO

: 5

MEASURED RATIO

: 5

ERROR

VOLTAGE

CURRENT

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27110, PAGE 2 OF 2, REVISED 7/15/2010

CURRENT TRANSFORMER
PRIMARY CURRENT INJECTION RATIO TEST
OWNER

203
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSTRUMENT TRANSFORMERS

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

STYLE/MODEL NO.

VOLTAGE CLASS

FREQUENCY

HERTZ

PART NO.

BURDEN RATING
CURRENT TRANSFORMER TYPE:

BAR TYPE

ACCURACY CLASS
BASIC IMPULSE LEVEL

WINDOW:

SOLID

SPLIT CORE

STYLE:

ROUND

RECTANGULAR

kV

OTHER

TEST RESULTS
POSITION

PHASE

PART NO.
OR
SERIAL NO.

NAMEPLATE
RATIO

APPLIED
PRIMARY
CURRENT

INDUCED
SECONDARY
CURRENT

MEASURED
RATIO

%
ERROR

COMMENTS

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
27150, REVISED 4/22/2009

CURRENT TRANSFORMER
PRIMARY CURRENT INJECTION RATIO TEST
PAGE

204

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27150, REVISED 4/22/2009

VOLTAGE TRANSFORMER
APPLIED VOLTAGE RATIO TEST
OWNER

205
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

INSTRUMENT TRANSFORMERS

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

STYLE / MODEL NO.

VOLTAGE CLASS

FREQUENCY

HERTZ

PART NO.

BURDEN RATING
ACCURACY CLASS
BASIC IMPULSE LEVEL

kV

OTHER

TEST RESULTS
POSITION

PHASE

PART NO.
OR
SERIAL NO.

NAMEPLATE
RATIO

APPLIED
PRIMARY
VOLTAGE

MEASURED
SECONDARY
VOLTAGE

MEASURED
RATIO

%
ERROR

COMMENTS

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
27300, REVISED 4/22/2009

VOLTAGE TRANSFORMER
APPLIED VOLTAGE RATIO TEST
PAGE

206

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27300, REVISED 4/22/2009

CONTROL POWER TRANSFORMER TEST

OWNER

207
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

INSTRUMENT TRANSFORMERS

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

CATALOG NO.

PRIMARY VOLTAGE

SECONDARY VOLTAGE

TYPE

NAMEPLATE RATIO

kVA

CLASS

: 1.000

OTHER
PRIMARY FUSE:

MANUFACTURER

TYPE

SIZE

NO.

SECONDARY FUSE:

MANUFACTURER

TYPE

SIZE

NO.

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

IDENTIFICATION:

SERIAL NUMBER:

TURNS RATIO TEST

CALCULATED
RATIO

TEST CONNECTIONS

INSULATION TEST

MEASURED
RATIO

%
ERROR
RDG.

H
H
H

1
2
1

H
H

3
4

20C

PRIMARY - SECONDARY

kVDC

MEGOHMS

PRIMARY - GROUND

kVDC

MEGOHMS

SECONDARY - GROUND

kVDC

MEGOHMS

1.0

POLARITY

SERIAL NUMBER:

IDENTIFICATION:

TURNS RATIO TEST

CALCULATED
RATIO

TEST CONNECTIONS

INSULATION TEST

MEASURED
RATIO

%
ERROR
RDG.

H
H
H

1
2
1

H
H
H

3
4

20C

PRIMARY - SECONDARY

kVDC

MEGOHMS

PRIMARY - GROUND

kVDC

MEGOHMS

SECONDARY - GROUND

kVDC

MEGOHMS

1.0

POLARITY

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
27450, REVISED 8/8/2012

CONTROL POWER TRANSFORMER TEST

PAGE

208

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

27450, REVISED 8/8/2012

ELECTRICAL EQUIPMENT FLUID TESTING RESULTS

TC#

(testing provided by SD Myers, Inc.)


Owner

Example Owner

Example Plant

Plant

Unit No.

Other

City

Location

Substation

209

Job #

FORMS - ALL
10/13/2014

Date

INSULATION FLUID

Position

AUTOMATED

NAMEPLATE DATA
Manufacturer
Manufacture Date
Serial No.
KVA Rating
High Voltage
Low Voltage
Weight (lbs)

Page

ADDITIONAL EQUIPMENT

Equipment Type
Transformer Class
Impedance %
Phase/Cycle
Liquid Type
Gallons
Other Access

Radiators
Fans
Water Cooled
Oil Pumps
Top FPV (inch)
Bottom FPV (inch)
Insulation Type

Conservator Tank
LTC Compartment
Bushing Location
Breather
Hose Length (feet)
Service Online
Power Available

VISUAL INSPECTION
DATE

LEVEL

SAMPLE
TEMP

TOP
TEMP

FIELD SERVICE
P/V

PAINT

LEAKS
DATE

SERVICE

Additional Information

Reason Not Tested

LIQUID SCREEN TEST DATA


DATE

SERVICE

ACID

IFT

DIEL 877

DIEL 1816

INHIBITOR CONTENT
DATE

PCT. BY WEIGHT

This test was not run on this transformer.

GAP

COLOR

SP. GRAV.

VISUAL

SEDIMENT

LIQUID POWER FACTOR


DATE

25 C

100 C

This test was not run on this transformer.

KEY TO ABBREVIATIONS: AC -- ACCEPTABLE QU -- QUESTIONABLE UN -- UNACCEPTABLE RS -- RESAMPLE


NOTE: * AFTER A TEST RESULT INDICATES THAT THIS TEST WAS PERFORMED OTHER THAN SD MYERS INC.
DISCLAIMER: All testing was provided by SD Myers, Inc. analytical lab with all data being provided to PowerDB for the convenience of S. D. Myers, Inc. customers using
PowerDB. SD Myers, Inc. shall not be liable for any errors in data or format of data after provided to PowerDB. For comprehensive test data, SD Myers, Inc. Rainbow
Report, or to verify any information provided through this report, please visit http://transformerdashboard.com or call SD Myers, Inc. at 330.630.7000.

ELECTRICAL EQUIPMENT FLUID TESTING RESULTS

TC#

(testing provided by SD Myers, Inc.)

Owner

Example Owner

Page

S/N

Substation

Mfg.

Gal Liq.

High V.

Location

Unit No.

KVA

Low V.

K.F. TEST MOISTURE CONTENT EXPRESSED IN PPM


DATE

AVG
TEMP

PPM

PCT.
SATURATION

MOIST./DRY WGT.
PCT.

210

FURAN ANALYSIS EXPRESSED IN PPB


DATE

5H2F

2FOL

2FAL

2ACF

5M2F

TOTAL

This test was not run on this transformer.


This test was not run on this transformer.

GAS-IN-OIL ANALYSIS GAS CHROMATOGRAPHY EXPRESSED IN PPM


DATE

HYDROGEN OXYGEN NITROGEN

METHANE

CARBON
MONOXIDE

CARBON
DIOXIDE

ETHANE

ETHYLENE

TOTAL
ACETYLENE COMBUST.

TOTAL
GAS

This test was not run on this transformer.

ICP METALS-IN-OIL EXPRESSED IN PPM


DATE

ALUMINUM

IRON

This test was not run on this transformer.

COPPER

PCB CONTENT EXPRESSED IN PPM


DATE

1242

1254

1260

OTHER

TOTAL

This test was not run on this transformer.

KEY TO ABBREVIATIONS: AC -- ACCEPTABLE QU -- QUESTIONABLE UN -- UNACCEPTABLE


NOTE: * AFTER A TEST RESULT INDICATES THAT THIS TEST WAS PERFORMED BY AN OUTSIDE LAB.
DISCLAIMER: All testing was provided by S. D. Myers, Inc. analytical lab with all data being provided to PowerDB for the convenience of S. D. Myers, Inc. customers using
PowerDB. S. D. Myers, Inc. shall not be liable for any errors in data or format of data after provided to PowerDB. For comprehensive test data, S. D. Myers, Inc. Rainbow
Report, or to verify any information provided through this report, please visit http://lab.sdmyers.net or call S. D. Myers, Inc. at 330.630.7000.

ELECTRICAL EQUIPMENT FLUID TESTING RESULTS

TC#

(testing provided by SD Myers, Inc.)

Owner

Example Owner

Page

S/N

Substation

Mfg.

Gal Liq.

High V.

Location

Unit No.

KVA

Low V.

211

RECAP RECOMMENDATIONS

COMMENTS:
DEFICIENCIES:

KEY TO ABBREVIATIONS: AC -- ACCEPTABLE QU -- QUESTIONABLE UN -- UNACCEPTABLE


NOTE: * AFTER A TEST RESULT INDICATES THAT THIS TEST WAS PERFORMED BY AN OUTSIDE LAB.
DISCLAIMER: All testing was provided by S. D. Myers, Inc. analytical lab with all data being provided to PowerDB for the convenience of S. D. Myers, Inc. customers using
PowerDB. S. D. Myers, Inc. shall not be liable for any errors in data or format of data after provided to PowerDB. For comprehensive test data, S. D. Myers, Inc. Rainbow
Report, or to verify any information provided through this report, please visit http://lab.sdmyers.net or call S. D. Myers, Inc. at 330.630.7000.

INSULATING FLUID ANALYSIS

Report Date

Equipment ID

Manufacturer

Owner

Apparatus Type

Serial No

Location

Fluid Type

Year Mfg

Designation

Fluid Cap.

Model/Type

Description

Analysis Rules

kV Rating

Preservation

MVA Rating

Cooling

SUBSTATION

INSULATION FLUID

POSITION

Example Customer Company

AUTOMATED
PAGE

Gas Analysis

212

ppm/day

Limits

Hydrogen (H2)

0.00

< 100

Methane (CH4)

0.00

< 120

Ethane (C2H6)

0.00

< 65

Ethylene (C2H4)

0.00

< 50

Acetylene (C2H2)

0.00

< 35

Carbon Monoxide (CO)

0.00

< 350

Carbon Dioxide (CO2)

0.06

< 2500

0.00

< 720

Sample No
Fluid Temp (C)

Oxygen (O2)
Nitrogen (N2)
TDCG (ppm)
Equivalent TCG (%)
Total Gas (%)
CO2/CO
O2/N2
Water

< 35

Water Saturation
Equipment Condition
Result

Port or Tank

Test Lab

Interval (days)

Sampled by

Test Date

Gas Std

Reason

Lab Ref No

Gas Analysis Remarks

Fluid Quality

Limits

Sample No
Fluid Temp (C)
Acid Number

mg KOH/g

Interfacial Tension

mN/m

< .15
> 30

Diel Str (D1816)

kV

> 47

Diel Str (D877)

kV

PF at 25 C

< .5

Water

ppm

< 20

Water Saturation

< 15

Color

<3

Specific Gravity
Fluid / PCB Cond
Result

Port or Tank

Test Lab

Interval (days)

Sampled by

Test Date

Fluid Std

Reason

Lab Ref No

Fluid Quality Analysis Remarks

OIL TEST

OWNER
ADDRESS
CUSTOMER

213
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

OTS60PB EDITION

Example Plant
AUTOMATED

PLANT

INSULATION FLUID

SUBSTATION

POSITION

OTS SER. NO.

PASS/FAIL LIMIT

SAMPLE DESCRIPTION
TEST STANDARD

PASS LIMIT

AVG BREAKDOWN VOLTAGE

kV

STANDARD DEVIATION

kV
s=

TEST FREQUENCY
s/x=

Hz

TEMPERATURE
NO. OF TESTS

F
5

GAP

mm

OIL TYPE

RESULT
TEST NO.

BREAKDOWN VOLTAGE (kV)


NOTES

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
57400, REVISED 7/7/2010

DISSOLVED GAS ANALYSIS


WEIDMANN DIAGNOSTIC SOLUTIONS
5305 Commerce Square Drive Indianapolis, IN 46237 USA
Phone 317 888 7288 Fax 317 888 2577
WWW.WEIDMANN-DIAGNOSTICS.COM
SERIAL #
NA3118001
BANK/PH
TANK
BREATHING
FLUID
GALLONS
SUBSTATION INSULATION FLUID

ATTN
P. O. #
LOCATION

ASTM D-3612

LAB CONTROL NUMBER

REPORT UNITS: PPM

DATE SAMPLED
ORDER NUMBER

DISSOLVED GAS ANALYSIS

OIL TEMP (C)


HYDROGEN (H2)
METHANE (CH4)
ETHANE (C2H6)
ETHYLENE (C2H4)
ACETYLENE (C2H2)
CARBON MONOXIDE (CO)
CARBON DIOXIDE (CO2)
NITROGEN (N2)
OXYGEN (O2)
TOTAL DISSOLVED GAS
TOTAL DISSOLVED COMBUSTIBLE GAS
EQUIVALENT TCG PERCENT
D-1533B

OIL SCREEN

D-971

MOISTURE IN OIL

(ppm)

INTERFACIAL TENSION

(dynes/cm)

D-974

ACID NUMBER

(mg KOH/g)

D-1500

COLOR NUMBER

(RELATIVE)

D-1524

VISUAL EXAM

(RELATIVE)

D-1524

SEDIMENT EXAM

(RELATIVE)

D-877

DIELECTRIC BREAKDOWN

D-1816

DIELECTRIC BREAKDOWN 1 mm

(kV mm-C)

D-1816

DIELECTRIC BREAKDOWN 2 mm

(kV mm-C)

D-924

POWER FACTOR-25

D-924

POWER FACTOR-100C

D-1298

SPECIFIC GRAVITY

WDS
D-1298

(kV)

(%)
(%)
(RELATIVE)

PASSIVATOR

(ppm)

OXIDATION INHIBITOR

(wt. %):

DGA KEY GAS / INTERPRETIVE METHOD


IEEE (C57.104)

DIAGNOSTICS

(Most Recent Sample)

DGA TDCG RATE INTERPERATIVE METHOD


DGA IEEE/ANSI (C57.104-2008)
(Two most recent samples)
DGA CELLULOSE (PAPER) INSULATION
WDS DGA CONDITION CODE
WDS RECOMMENDED ACTION
MOISTURE IN OIL
INTERFACIAL TENSION
ACID NUMBER
COLOR NUMBER AND VISUAL
DIELECTRIC BREAKDOWN D-877
DIELECTRIC BREAKDOWN D-1816
POWER FACTOR @ 25C
POWER FACTOR @ 100C
OXIDATION INHIBITOR

JOB #
FORMS - ALL
PAGE
MFR.
ACCOUNT
KV
ORDER #
KVA
CONTROL #
% IMP. (% Z)
RECEIVED
CONTAINER
REPORTED
PROJECT ID
CUSTOMER ID
POSITION AUTOMATED

214

DISSOLVED GAS ANALYSIS

USER
SUBSTATION
SERIAL NO.

INSULATION FLUID

POSITION

AUTOMATED

PAGE

215

JOB #

FORMS - ALL

NA3118001

* HYDROGEN
(H2)

* METHANE
(CH4)

* ETHANE
(C2H6)

* ETHYLENE
(C2H4)

* ACETYLENE
(C2H2)

* CARBON MONOXIDE
(C0)

CARBON DIOXIDE
(C02)

NITROGEN
(N2)

OXYGEN
(O2)

TOTAL
COMBUSTIBLE GAS
* COMBUSTIBLE GAS

HISTORICAL DATA WITH


AVERAGE (SOLID LINES) AND
2-SIGMA (DOTTED LINES)

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

57952, PAGE 2 OF 3, REVISED 2/7/2014

DISSOLVED GAS ANALYSIS

USER
SUBSTATION
SERIAL NO.

INSULATION FLUID

POSITION

AUTOMATED

PAGE

216

JOB #

FORMS - ALL

NA3118001

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

57952, PAGE 3 OF 3, REVISED 2/7/2014

DISSOLVED GAS ANALYSIS


Page:
Report Date:

Job Number:

Report Number:

PO Number:

Location:

FORMS - ALL

Year of Mfg.:

Bank & Phase:

kV Rating:

Serial Number:

Breathing:

Manufacturer:

Cooling:

Equipment Type:

Fluid Type:

Model:
Substation:

217

Fluid Volume:

INSULATION FLUID

Position:

AUTOMATED

Sample Date:
Laboratory No.:
Container No.:
Temperature:
Hydrogen (ppm):
Methane (ppm):
Ethane (ppm):
Ethylene (ppm):
Acetylene (ppm):
Carbon Monoxide (ppm):
Carbon Dioxide (ppm):
Nitrogen (ppm):
Oxygen (ppm):
Total (ppm):
TDCG (ppm):
TDCG Rate (ppm/day):
TDCG (gallons):
TDHHG (ppm):
ETCG (% in blanket):

CH4 / H2:

C2H2 / C2H4:

C2H2 / CH4:

C2H6 / C2H2:

C2H4 / C2H6:

CO2 / CO:

Dissolved Gas Diagnostics


Key Gas Method:
Doernenburg Ratios:
Rodgers Ratios (3):
Rodgers Ratios (4):
CO2 / CO:
Heat Index:

IEEE Std. C57.104 - 1991 Condition:

TDCG Level (ppm):

TDCG Rate (ppm/day):

Sampling Interval:
Operating Procedure:
Comments:

3123 Fite Circle


Sacrmento, CA 95827
(916) 361-7177

1000 Riverbend Blvd: Suite O


St. Rose, LA 70087
(604) 468-8837

3098 Happy Valley Road


Sun Prairie, WI 53590
(608) 825-2022

204 Gale Lane


Kennett Square, PA 19348
(610) 925-0688

REVISED 9/23/2010

DISSOLVED GAS ANALYSIS


Page:

218

* HYDROGEN
(H2)

* METHANE
(CH4)

* ETHANE
(C2H6)

* ETHYLENE
(C2H4)

* ACETYLENE
(C2H2)

* CARBON MONOXIDE
(C0)

CARBON DIOXIDE
(C02)

NITROGEN
(N2)

OXYGEN
(O2)

TOTAL
COMBUSTIBLE GAS
* COMBUSTIBLE GAS
HISTORICAL
HISTORICALDATA
DATAWITH
WITH
AVERAGE
AVERAGE(SOLID
(SOLIDLINES)
LINES)AND
AND
2-SIGMA
2-SIGMA(DOTTED
(DOTTEDLINES)
LINES)

3123 Fite Circle


Sacrmento, CA 95827
(916) 361-7177

1000 Riverbend Blvd: Suite O


St. Rose, LA 70087
(604) 468-8837

3098 Happy Valley Road


Sun Prairie, WI 53590
(608) 825-2022

204 Gale Lane


Kennett Square, PA 19348
(610) 925-0688

REVISED 9/23/2010

OIL TEST - COMPACT

OWNER
ADDRESS
CUSTOMER

Example Customer Company

PAGE

219

JOB #

FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

INSULATION FLUID

OTS60PB EDITION

OTS SER. NO.

No.

TEST
STANDARD

SAMPLE

HUMIDITY

PLANT

Example Plant

POSITION

AUTOMATED

PASS/FAIL LIMIT
GAP PASS TEMP NO. FREQ
F TESTS Hz
mm LIMIT

OIL TYPE
BREAKDOWN VOLTAGE (kV)

STD DEV
AVG

s/x

RESULT

SAMPLE NOTES

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
57450, REVISED 7/7/2010

INSULATING FLUID EVALUATION


Page:
Report Date:

Job Number:

Report Number:

PO Number:

Location:

FORMS - ALL

Year of Mfg.:

Bank & Phase:

kV Rating:

Serial Number:

Breathing:

Manufacturer:

Cooling:

Equipment Type:

Fluid Type:

Model:
Substation:

220

Fluid Volume:

INSULATION FLUID

Position:

AUTOMATED

Sample Date:
Laboratory No.:
Container No.:
Temperature:

D1533

Moisture

D971

Interfacial Tension

D974

Acid Number

D1500

Color Number

D1524

Visual Examination

D877

Dielectric BV

(ppm):
(dynes/cm)
(mg/KOH/g):
:
:
(kV):

D1816

Dielectric BV

(kV):

D924

Power Factor

(% at 25 C):

D924

Power Factor

(% at 100 C):

D2668

Oxidation Inhibitor

D129

Specific Gravity

D88

Viscosity

(%):
:
(SUS):

D97

Pour Point

D92

Flash Point

( C):
( C):

D92

Fire Point

( C):

D1807

Refractive Index

D1275

Corrosive Sulfur

:
Insulating Fluid Daignostics
ASTM D3487

IEEE Group I

<69

>69<288

>345

Moisture:

35 max

35 max

25 max

20 max

Interfacial Tension:

26 min

IEEE Group II

IEEE Group III

40 min

24 min

30 min

24 min

16 min

Acid Number:

0.03 max

0.2 max 0.2 max

0.1 max

0.2 max

0.5 max

Color Number:

0.5 max

Visual Examination:

clear & bright

Dielectric BV D877:

30 min

26 min

26 min

26 min

Dielectric BV D1816:

28 min

23 min

26 min

26 min

Power Factor @ 25 C:

0.05 max

Power Factor @ 100 C:

0.30 max

Oxidation Inhibitor:
Specific Gravity:
Viscosity @ 40 C:

0.3 max
0.91 max
66 max

Pour Point:

-40 max

Flash Point:

145 min

Fire Point:
Refractive Index:
Corrosive Sulfur:

noncorrosive

Comments:

3123 Fite Circle


Sacrmento, CA 95827
(916) 361-7177

1000 Riverbend Blvd: Suite O


St. Rose, LA 70087
(604) 468-8837

3098 Happy Valley Road


Sun Prairie, WI 53590
(608) 825-2022

204 Gale Lane


Kennett Square, PA 19348
(610) 925-0688

REVISED 9/23/2010

OTS OIL TEST

OWNER

221
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

INSULATION FLUID

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

INSTRUMENT TYPE:
RESULT ID:

1
TEST ID:

TEST NAME:

DATE:

MACHINE SERIAL NO:

SOFTWARE:

STD LIB:

ELECTRODE TYPE:

OIL TEMPERATURE:

MEAN BREAKDOWN:

kV

OIL TYPE:

STD DEVIATION:

kV

STIRRER TYPE:

DISPERSION:

MAX VOLTAGE:

kV

VOLTAGE RISE:

V/s

TEST FREQUENCY:

61.8

Hz

ELECTRODE GAP:

mm

VALIDATION %:

RANGE:

kV

VALIDATION VALUE:

kV

TRIP SETTING:
TEST NO.

TIME:

RESULT:
1

NO. OF RESULTS:

BREAKDOWN VOLTAGE (kV)


NOTES:
COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
57390, REVISED 7/31/2012

OIL CIRCUIT BREAKER FLUID TEST

OWNER
ADDRESS
CUSTOMER

222
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSULATION FLUID

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

MODEL NO.

TEMPERATURE RISE

DATE MANUFACTURED

IMPEDANCE

B.I.L. RATING

kV PRI.

PRIMARY VOLTAGES

K FACTOR

SECONDARY VOLTAGES

TOTAL WEIGHT

kV SEC.

LIQUID CAPACITY

TRANSFORMER INSPECTION

TEST RESULTS
PARTICLES

TEMPERATURE GUAGE PRESENT READING

DIELECTRIC STRENGTH

kV

TEMPERATURE GUAGE HIGH READING

INTERFACIAL TENSION

D/CM

PRESSURE/VACUUM GUAGE READING

ACIDITY

MG KOH/G

PAINT CONDITION

ASTM COLOR NO.

GASKETS

PARTS PER MILLION OF PCB

BUSHINGS

E.P.A. CLASSIFICATION

LIQUID LEVEL

POWER FACTOR

PARTS PER MILLION OF WATER


PLUMBING TABLE
P

OTHER

TOP
DISSOLVED GAS ANALYSIS

BOTTOM
VENT

* HYDROGEN

(H2)

PPM

OXYGEN

(O2)

PPM

NITROGEN

(N2)

PPM

* METHANE

(CH4)

PPM

* CARBON MONOXIDE

(CO)

PPM

CARBON DIOXIDE

(CO2)

PPM

* ETHYLENE

(C2H4)

PPM

* ETHANE

(C2H6)

PPM

* ACETYLENE

(C2H2)

PPM

TOTAL GAS CONTENT

ANALYSIS OF TEST RESULTS

%
PPM

COMBUSTIBLE GAS CONTENT


* COMBUSTIBLE GAS

ACCESS PORT

** NONE DETECTED

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

CONDITION

NO SERVICE REQUIRED

GOOD

RETEST IN

INVESTIGATE

SERVICE REQUIRED

POOR

SERVICE IMMEDIATELY

FAILED UNIT

REFER TO COMMENTS

TESTED BY:
www.powerdb.com

SERVICE

EXCELLENT

MONTHS:

Default Administrator
57150, REVISED 4/22/2009

OIL CIRCUIT BREAKER FLUID TEST

PAGE

223

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

57150, REVISED 4/22/2009

ELECTRICAL EQUIPMENT
INSULATING FLUID TEST
OWNER
ADDRESS
CUSTOMER

224
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

HUMIDITY

Example Plant
GENERAL

PLANT

INSULATION FLUID

POSITION

SAMPLE DATA
CUSTOMER SAMPLE I.D.

TESTING COMPANY SAMPLE I.D.

DATE SAMPLES RECEIVED


DEVICE IDENTIFICATION

DEVICE LOCATION

DEVICE MANUFACTURER

FLUID TYPE

EQUIP. CAP.

GAL.

TEST RESULTS

PARTICLES
DIELECTRIC STRENGTH

kV

INTERFACIAL TENSION

d/cm

ACIDITY

mg KOH/g

ANALYSIS OF TEST RESULTS

ASTM COLOR NO.

CONDITION

SERVICE

EXCELLENT

NO SERVICE REQUIRED

GOOD

RETEST IN

PARTS PER MILLION OF PCB

INVESTIGATE

SERVICE REQUIRED

E.P.A. CLASSIFICATION

POOR

SERVICE IMMEDIATELY

FAILED UNIT

REFER TO COMMENTS

POWER FACTOR

MOISTURE

PPM

MONTHS:

SPECIFIC GRAVITY
VISCOSITY

SUS

POUR POINT

FLASH POINT

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
57300, REVISED 4/22/2009

ELECTRICAL EQUIPMENT
INSULATING FLUID TEST
PAGE

225

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

57300, REVISED 4/22/2009

TRANSFORMER LIQUID COOLANT TEST

OWNER

226
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSULATION FLUID

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA
TEMPERATURE RISE

COOLANT

IMPEDANCE

CAPACITY

WINDING POLARITY

SUBTRACTIVE

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

VOLTS

# FANS

TAP CHANGER:

TEST RESULTS

INTERNAL

EXTERNAL

DRY TYPE

TRANSFORMER INSPECTION
ASTM

PARTICLES

D-1524

TEMPERATURE GUAGE PRESENT READING

DIELECTRIC STRENGTH

kV

D-877

TEMPERATURE GUAGE HIGH READING

INTERFACIAL TENSION

D/CM

D-971

PRESSURE/VACUUM GUAGE READING

ACIDITY

MG KOH/G D-974

ASTM COLOR NO.


PCB CONTENT

PPM

PAINT CONDITION

D-1500

GASKETS

D-4059

BUSHINGS

E.P.A. CLASSIFICATION

LIQUID LEVEL

POWER FACTOR

D-924

WATER CONTENT

PPM

D-1533B

SPECIFIC GRAVITY

D-287

PLUMBING TABLE

ANALYSIS OF TEST RESULTS

CONDITION
P

SERVICE

OTHER

TOP

EXCELLENT

NO SERVICE REQUIRED

GOOD

RETEST IN

INVESTIGATE

SERVICE REQUIRED

POOR

SERVICE IMMEDIATELY

FAILED UNIT

REFER TO COMMENTS

MONTHS:

BOTTOM
VENT
ACCESS PORT
SAMPLE VALVE

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
57000, REVISED 4/22/2009

TRANSFORMER LIQUID COOLANT TEST

PAGE

227

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

57000, REVISED 4/22/2009

TRANSFORMER LIQUID COOLANT TRENDING

OWNER

228
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSULATION FLUID

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA

TEMPERATURE RISE

COOLANT

IMPEDANCE

CAPACITY

WINDING POLARITY

SUBTRACTIVE
/

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

VOLTS

FLUID QUALITY

10/13/2014

10/13/2014

10/13/2014

10/13/2014

TOTAL GAS

TOTAL COMBUSTIBLE GAS

# FANS

TAP CHANGER:

INTERNAL

EXTERNAL

DRY TYPE

PARTICLES
DIELECTRIC STRENGTH
INTERFACIAL TENSION
ACIDITY

(kV)
(D/CM)

(MG KOH/G)

ASTM COLOR NO.


PCB CONTENT

(PPM)

E.P.A. CLASSIFICATION
POWER FACTOR

(%)

WATER CONTENT

(PPM)

SPECIFIC GRAVITY

DISSOLVED GAS ANALYSIS


* HYDROGEN

(H2)

* METHANE

(CH4)

* ETHANE

(C2H6)

* ETHYLENE

(C2H4)

* ACETYLENE

(C2H2)

* CARBON MONOXIDE

(CO)

CARBON DIOXIDE

(CO2)

NITROGEN

(N2)

OXYGEN

(O2)

* COMBUSTIBLE GAS

SAMPLED BY:

Default Administrator

COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY: WEIDMANN - ACTI


www.powerdb.com

REVISED 9/23/2010

TRANSFORMER LIQUID COOLANT TRENDING


DISSOLVED GAS ANALYSIS
USER
SUBSTATION

INSULATION FLUID

POSITION

GENERAL

PAGE

229

JOB #

FORMS - ALL

SERIAL NO.

10/13/2014

10/13/2014

10/13/2014
COPYRIGHT 2002-2014 POWERDB, INC.

10/13/2014

* HYDROGEN
(H2)

* METHANE
(CH4)

* ETHANE
(C2H6)

* ETHYLENE
(C2H4)

* ACETYLENE
(C2H2)

* CARBON MONOXIDE
(C0)

CARBON DIOXIDE
(C02)

NITROGEN
(N2)

OXYGEN
(O2)

TOTAL
COMBUSTIBLE GAS
* COMBUSTIBLE GAS

HISTORICAL DATA WITH


AVERAGE (SOLID LINES) AND
2-SIGMA (DOTTED LINES)

www.powerdb.com

REVISED 9/23/2010

TRANSFORMER LIQUID COOLANT TRENDING


FLUID QUALITY
USER
SUBSTATION

INSULATION FLUID

POSITION

GENERAL

PAGE

230

JOB #

FORMS - ALL

SERIAL NO.

10/13/2014

10/13/2014

10/13/2014

10/13/2014

DIELECTRIC STRENGTH
(KV)

INTERFACIAL TENSION
(D/CM)

ACIDITY
(MG KOH/G)

PCB CONTENT
(PPM)

POWER FACTOR
(%)

WATER CONTENT
(PPM)

SPECIFIC GRAVITY

HISTORICAL DATA WITH


AVERAGE (SOLID LINES) AND
2-SIGMA (DOTTED LINES)

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 9/23/2010

TRANSFORMER LIQUID COOLANT TRENDING


FLUID QUALITY
USER
SUBSTATION

INSULATION FLUID

POSITION

GENERAL

PAGE

231

JOB #

FORMS - ALL

SERIAL NO.

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED: Default Administrator


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

WEIDMANN - ACTI
REVISED 9/23/2010

DISSOLVED GAS ANALYSIS


ELECTRICAL INSULATING FLUID
OWNER

232
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSULATION FLUID

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA
TEMPERATURE RISE

COOLANT

IMPEDANCE

CAPACITY

WINDING POLARITY

SUBTRACTIVE
/

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

VOLTS

DISSOLVED GAS ANALYSIS

# FANS

TAP CHANGER:

ASTM D-3612

INTERNAL

EXTERNAL

DRY TYPE

HISTORICAL DATA - PPM

GAS
* HYDROGEN

(H2)

PPM

* METHANE

(CH4)

PPM

* ETHANE

(C2H6)

PPM

* ETHYLENE

(C2H4)

PPM

* ACETYLENE

(C2H2)

PPM

* CARBON MONOXIDE

(CO)

PPM

CARBON DIOXIDE

(CO2)

PPM

NITROGEN

(N2)

PPM

OXYGEN

(O2)

PPM

TOTAL GAS

PPM

TOTAL COMBUSTIBLE GAS

PPM

EQUIVALENT TCG READING

* COMBUSTIBLE GAS

ANALYSIS OF CURRENT TEST RESULTS


CONDITION

LOW VOLUME OF COMBUSTIBLE GAS PRESENT

SERVICE

EXCELLENT

NO SERVICE REQUIRED

OVERHEATING OF:

OIL

CELLULOSE

GOOD

RETEST IN

CORONA IN:

OIL

CELLULOSE

INVESTIGATE

SERVICE REQUIRED

ARCING IN:

OIL

CELLULOSE

POOR

SERVICE IMMEDIATELY

FAILED UNIT

REFER TO COMMENTS

UNUSUAL CONDITION (SEE COMMENTS)

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

MONTHS:

Default Administrator
57200, REVISED 3/1/2010

DISSOLVED GAS ANALYSIS


ELECTRICAL INSULATING FLUID
PAGE

233

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

57200, REVISED 3/1/2010

TRANSFORMER FURFURAN ANALYSIS

OWNER

234
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSULATION FLUID

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA
TEMPERATURE RISE

COOLANT

IMPEDANCE

CAPACITY

WINDING POLARITY

SUBTRACTIVE
/

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

VOLTS

# FANS

TAP CHANGER:

INTERNAL

EXTERNAL

DRY TYPE

FURFURYL ANALYSIS
1 - FUROIC ACID

PPM

2 - FURYL ALCOHOL

PPM

5 - HYDRO-METHYL FURALDEHYDE

PPM

2 - FURALDEHYDE

PPM

2 - ACETYLFURAN

PPM

5 - METHYL - 2 - FURALDEHYDE

PPM

* NONE DETECTED

TESTED BY
SAMPLED BY

ANALYSIS OF CURRENT TEST RESULTS


CONDITION
DEGREE OF POLYMERIZATION
EQUIVALENT OPERATING AGE

DEGREE OF POLYMERIZATION = (LOG [FUR] - 1.51) / -0.0035

SERVICE

EXCELLENT

NO SERVICE REQUIRED

GOOD

RETEST IN

INVESTIGATE

SERVICE REQUIRED

POOR

SERVICE IMMEDIATELY

FAILED UNIT

REFER TO COMMENTS

MONTHS

EQUIVALENT OPERATING AGE = (LOG [FUR] + 1.83) / 0.058


(2 - FURALDEHYDE USED IN CALCULATIONS)

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
57500, REVISED 10/28/2013

TRANSFORMER FURFURAN ANALYSIS

PAGE

235

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

57500, REVISED 10/28/2013

TRANSFORMER LIQUID COOLANT ANALYSIS

OWNER

236
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

INSULATION FLUID

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA

TEMPERATURE RISE

IMPEDANCE

COOLANT

CAPACITY

WINDING POLARITY

SUBTRACTIVE
/

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

VOLTS

# FANS

TAP CHANGER:

TEST RESULTS

ASTM

PARTICLES

INTERNAL

EXTERNAL

DRY TYPE

TRANSFORMER INSPECTION

D-1524

TEMPERATURE GUAGE PRESENT READING

DIELECTRIC STRENGTH

kV

D-877

TEMPERATURE GUAGE HIGH READING

INTERFACIAL TENSION

D/CM

D-971

PRESSURE/VACUUM GUAGE READING

ACIDITY

MG KOH/G

D-974

PAINT CONDITION

D-1500

GASKETS

PPM

D-4059

BUSHINGS

POWER FACTOR

D-924

WATER CONTENT

PPM

D-1533B

ASTM COLOR NO.


PCB CONTENT
E.P.A. CLASSIFICATION

LIQUID LEVEL

SPECIFIC GRAVITY

D-287

PLUMBING TABLE
P

OTHER

TOP
DISSOLVED GAS ANALYSIS

ASTM D-3612C

* HYDROGEN

(H2)

PPM

* METHANE

(CH4)

PPM

* ETHANE

(C2H6)

PPM

* ETHYLENE

(C2H4)

PPM

* ACETYLENE

(C2H2)

PPM

* CARBON MONOXIDE

(CO)

PPM

CARBON DIOXIDE

(CO2)

PPM

NITROGEN

(N2)

PPM

OXYGEN

(O2)

PPM

TOTAL GAS

PPM

TOTAL COMBUSTIBLE GAS

PPM

EQUIVALENT TCG READING

BOTTOM
VENT
ACCESS PORT
SAMPLE VALVE

ANALYSIS OF TEST RESULTS

* COMBUSTIBLE GAS

CONDITION

SERVICE

EXCELLENT

NO SERVICE REQUIRED

GOOD

RETEST IN

INVESTIGATE

SERVICE REQUIRED

POOR

SERVICE IMMEDIATELY

FAILED UNIT

REFER TO COMMENTS

MONTHS:

COMMENTS:
DEFICIENCIES:

SAMPLED BY:

Default Administrator

COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY: WEIDMANN - ACTI


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DIELECTRIC DISCHARGE TEST

OWNER
ADDRESS
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Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MISCELLANEOUS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

INSULATION RESISTANCE CURVE

A : Red Square

B : Blue Circle

C : Green Triangle

...CLICK HERE TO SELECT DEVICE


A
TIME
(minutes)

READING
(megohms)

CURRENT
uA

TIME
(minutes)

READING
(megohms)

C
CURRENT
uA

TIME
(minutes)

READING
(megohms)

CURRENT
uA

CAPACITANCE
TIME CONSTANT
PI VALUE
DAR VALUE
DD VALUE

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


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MICROHMMETER COOLING CURVE

OWNER

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JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

MISCELLANEOUS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

OTHER INFORMATION
CONNECTED EQUIPMENT

WEATHER

VOLTAGE RATING

All fields in this form with background color are calculated


METAL TYPE:

LOAD APPLIED:

FOR TIME:

Min

Settings Table
TIME INTERVAL dT:

Min

TEMPERATURE AMBIENT:

TEMPERATURE COEFFICIENT:

TC

RESISTANCE AMBIENT:

ohms

Readings Table

Extrapolated Cooling Curve

(enter data in table starting at T1)

TIME INTERVAL t

T0

READING

T1 - 75%
T1 - 50%
T1 - 25%

T1
Calculations Table
Calculated Maximum Resistance (ohms):
Calculated Temperature Rise (C):
Calculated Max. Winding Temp. (C):

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


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POLARIZATION INDEX (PI) TEST

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DATE

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AMBIENT TEMPERATURE

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MISCELLANEOUS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

OTHER INFORMATION
CONNECTED EQUIPMENT

WEATHER

TEST VOLTAGE

kVDC

TEMPERATURE

VOLTAGE RATING

TEMPERATURE CORRECTION FACTOR TO 20 C, TCF

1.00

Use Instrument PI / DAR Value:

...CLICK HERE TO SELECT DEVICE


A
MINUTES

READING
(megohms)

B
CORR. VALUE
(megohms)

READING
(megohms)

C
CORR. VALUE
(megohms)

READING
(megohms)

CORR. VALUE
(megohms)

0.25
0.50
0.75
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
P. I.
D. A. R.

POLARIZATION CURVE

A : Red Square

B : Blue Circle

C : Green Triangle

COMMENTS:
DEFICIENCIES:

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CUSTOM STEP VOLTAGE TEST

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10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

MISCELLANEOUS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

OTHER INFORMATION
CONNECTED EQUIPMENT

WEATHER

VOLTAGE RATING

...CLICK HERE TO SELECT DEVICE


TEMPERATURE

20

TEMP. CORR. FACTOR (TCF) TO 20C


A

TIME
(seconds)

IR
(megohms)

STEP VOLT (kVDC)


NOMINAL
ACTUAL

1.00

IR 20C
(megohms)

CURRENT
(microamps)

MAX. TEST VOLTAGE

KVDC

STEP VOLT.
TEST 1

IR
Current

1.00

KVDC

B
TIME
(seconds)

NOMINAL

ACTUAL

1.00

1.00

IR
(megohms)

STEP VOLT (kVDC)

IR 20C
(megohms)

CURRENT
(microamps)

STEP VOLT.
TEST 2

IR
Current

KVDC

C
TIME
(seconds)

STEP VOLT (kVDC)


NOMINAL
ACTUAL

1.00

IR
(megohms)

IR 20C
(megohms)

CURRENT
(microamps)

STEP VOLT.
TEST 3

IR
Current

1.00

KVDC

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


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BUSHING POWER FACTOR TESTS

OWNER

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Example Customer Company

CUSTOMER

242
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ASSET ID

ADDRESS
DATE

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SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

MISCELLANEOUS

POSITION

MANUFACTURER:

TYPE/CLASS:

MFR. LOCATION:

MFR. DATE:

SERIAL NO.:

S.O. NUMBER:

CLASS/STYLE:

DRAWING:

kV RATING:

kV BIL:

AMP RATING:

CATALOG NO.:

C1 % P.F.:

C1 Cap. (pF):

TAP:

C2 % P.F.:

C2 Cap. (pF):

REASON:

Yes

OTHER:
OTHER:

TEST FREQUENCY: 60

MULTIPLE QUICK TESTS

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

On

TEST
kV

Test
Freq

L(H)
CAP.(pF)

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
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Calibration Date:
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MICROHMMETER MEASUREMENTS

OWNER

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JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

MISCELLANEOUS

SUBSTATION

POSITION

...SELECT DEVICE

Device Type:

Use Temperature Correction:

START DATA CAPTURE

DOWNLOAD READINGS

TEST RESULTS
TEST #

TEST TYPE

DATE

TIME

SET CURRENT

RESISTANCE

MEAS. CURR.

VOLT DROP

UPPER LIM.

LOWER LIM.

PASS/FAIL

COMMENTS

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


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MICROHMMETER MEASUREMENTS

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JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MISCELLANEOUS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

...SELECT DEVICE

Device Type:

Use Temperature Correction:

START DATA CAPTURE

DOWNLOAD READINGS

TEST RESULTS
TEST #

TEST TYPE

DATE

TIME

SET CURRENT

FWD RESISTANCE REV RESISTANCE AVG RESISTANCE

UPPER LIM.

LOWER LIM.

PASS/FAIL

COMMENTS

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


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POWER MULTIMETER TEST

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245
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Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

MISCELLANEOUS

SUBSTATION

POSITION

SETTINGS
SCAN MODE

360Lag

SCAN RATE

Min

Sec

USE CT/VT RATIOS TO DISPLAY PRIMARY VALUES

NO

SINGLE PHASE REPORT


CIRCUIT

DATE

PHASE REF

TIME

ITEM NO.

CHANNEL 1

CHANNEL 2

WATTS

VARS

PHASE
ANGLE (deg)

POWER
FACTOR

FREQUENCY

Scale 1: 1
Scale 2: 1

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


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INSULATION RESISTANCE

OWNER
ADDRESS
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246
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Example Customer Company

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ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MISCELLANEOUS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

INSULATION RESISTANCE CURVE

A : Red Square

B : Blue Circle

C : Green Triangle

COMMENTS:
DEFICIENCIES:
TEMPERATURE

20

TEMPERATURE CORRECTION FACTOR TO 20 C, TCF

1.00

...CLICK HERE TO SELECT DEVICE


A

TIME
Volts READING TEMP CORR. CURRENT
(minutes) (kV) (megohms) (megohms)
uA

TIME
Volts READING TEMP CORR. CURRENT
(minutes) (kV) (megohms) (megohms)
uA

TEST EQUIPMENT USED:


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TIME
Volts
(minutes) (kV)

READING TEMP CORR. CURRENT


(megohms) (megohms)
uA

Default Administrator
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STEP VOLTAGE TEST

OWNER

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CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MISCELLANEOUS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

OTHER INFORMATION
CONNECTED EQUIPMENT

WEATHER

VOLTAGE RATING

...CLICK HERE TO SELECT DEVICE


TEMPERATURE

20

MAX. TEST VOLTAGE

TEMP. CORR. FACTOR (TCF) TO 20C


KVDC

TIME
(minutes)

STEP VOLT.
(kVDC)

1.0

1.00

2.0

2.00

3.0

3.00

4.0

4.00

5.0

5.00

TIME
(minutes)

STEP VOLT.
(kVDC)

1.0

1.00

2.0

2.00

3.0

3.00

4.0

4.00

5.0

5.00

TIME
(minutes)

STEP VOLT.
(kVDC)

1.0

1.00

2.0

2.00

3.0

3.00

4.0

4.00

5.0

5.00

TEST TIME

IR
(megohms)

IR 20C
(megohms)

minutes
CURRENT
(microamps)

STEP VOLT.
TEST 1

IR
Current

KVDC

IR
(megohms)

IR 20C
(megohms)

CURRENT
(microamps)

STEP VOLT.
TEST 2

IR
Current

KVDC

IR
(megohms)

IR 20C
(megohms)

CURRENT
(microamps)

STEP VOLT.
TEST 3

IR
Current

KVDC

TEST EQUIPMENT USED:


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STEP VOLTAGE TEST

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248

COMMENTS:
DEFICIENCIES:

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60070, REVISED 10/25/2013

RAMP TEST

OWNER
ADDRESS
CUSTOMER

249
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PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MISCELLANEOUS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

CURRENT VS VOLTAGE CURVE

A : Red Square

B : Blue Circle

C : Green Triangle

COMMENTS:
DEFICIENCIES:

A
A

TIME
(minutes)

Volts
(kV)

CURRENT
uA

B
RESISTANCE
(megohms)

TIME
(minutes)

Volts
(kV)

CURRENT
uA

TIME
(minutes)

Volts
(kV)

CURRENT
uA

RESISTANCE
(megohms)

TEST EQUIPMENT USED:


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RESISTANCE
(megohms)

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MISCELLANEOUS EQUIPMENT
CAPACITANCE AND POWER FACTOR TESTS
OWNER

PAGE

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JOB #

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CUSTOMER

250
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ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MISCELLANEOUS

SUBSTATION

POSITION

MANUFACTURER

MFR. LOCATION

SERIAL
MVA/kVA

kVA

Example Plant
AUTOMATED

PLANT

# OF PHASES

YEAR OF MFR.
kV

CLASS

BIL

WEIGHT

AMPS

kg

CATALOG/STYLE #

NOTES

TEST FREQUENCY: 60

MULTIPLE QUICK TESTS

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

On

TEST
kV

Test
Freq

L(H)
CAP.(pF)

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
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TESTED BY:
Firmware Information:
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Calibration Date:
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DLRO-H200/MOM2 MICRO-OHMETER

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ADDRESS
CUSTOMER

251
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ASSET ID

ADDRESS
DATE

10/13/2014

HUMIDITY

MISCELLANEOUS

Retrieve Data
Record

AMBIENT TEMPERATURE

SUBSTATION

Label

Date

Delete Data
Time

Example Plant
AUTOMATED

PLANT
POSITION

User Configurations

Max Current
(A)

Min Current
(A)

Synchronize Clock

Min Current Limit


(A)

Resistance
(mOhm)

Pass/Fail Upper Limit


(mOhm)

Measurement Time
(ms)

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


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PANEL CURRENT
VOLTAGE MEASUREMENT TEST
OWNER
ADDRESS
CUSTOMER

252
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Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

POSITION

CURRENT
(amps)

IDENTIFICATION
A

VOLTAGE
(volts)
N

A-GRD

B-GRD

C-GRD

TEST EQUIPMENT USED:


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Example Plant
GENERAL

PLANT

MISCELLANEOUS

SUBSTATION

N-GRD

TESTED BY:
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A-B

B-C

C-A

A-N

B-N

C-N

Default Administrator
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PANEL CURRENT
VOLTAGE MEASUREMENT TEST
PAGE

253

COMMENTS:
DEFICIENCIES:

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28510, REVISED 4/22/2009

MANHOLE INSPECTION REPORT

OWNER
ADDRESS
CUSTOMER

254
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ADDRESS
DATE

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AMBIENT TEMPERATURE

SUBSTATION

HUMIDITY

Example Plant
GENERAL

PLANT

MISCELLANEOUS

POSITION

N
W

E
S

DUCT IDENTIFICATION
DUCT
LOC'N.
CONDR.
NO.
NO.
SIZE

CABLE
I.D.

REMARKS

DUCT IDENTIFICATION
DUCT
LOC'N.
CONDR.
NO.
NO.
SIZE

TEST EQUIPMENT USED:


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CABLE
I.D.

REMARKS

Default Administrator
65100, REVISED 4/22/2009

MANHOLE INSPECTION REPORT

PAGE

255

COMMENTS:
DEFICIENCIES:

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65100, REVISED 4/22/2009

TRENDING

OWNER
ADDRESS
CUSTOMER

256
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Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MISCELLANEOUS

SUBSTATION

PLANT
POSITION

Example Plant
GENERAL

ASSET DESCRIPTION:
TEST POINT:
NOTES:

TEST EQUIPMENT USED:


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TRENDING

PAGE

257

COMMENTS:
DEFICIENCIES:

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55555, REVISED 4/22/2009

LOAD RECORDINGS

OWNER
ADDRESS
CUSTOMER

258
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ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

MISCELLANEOUS

PLANT
POSITION

Example Plant
GENERAL

PANEL DESIGNATION:

MINIMUM kVA
DATE
DAY OF WEEK
TIME
VOLTAGE
A
B
C
AMPERES
A
B
C
MINIMUM kVA
A
B
C
T
kW
A
B
C
T
kVAR
A
B
C
T
POWER FACTOR
A
B
C
T

TEST EQUIPMENT USED:


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LOAD RECORDINGS

259

MAXIMUM kVA

AMPERES

VOLTAGE

PAGE

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28100, REVISED 7/15/2010

LOAD RECORDINGS

260

POWER FACTOR

kVAR

kW

PAGE

COMMENTS:
DEFICIENCIES:

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CALIBRATION DATA LOG

OWNER
ADDRESS
CUSTOMER

261
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ADDRESS
DATE

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AMBIENT TEMPERATURE

HUMIDITY

MISCELLANEOUS

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE

ITEM TESTED
MANUFACTURER

MODEL NUMBER

SERIAL NUMBER

TAG NUMBER

OPERATING RANGE

INPUT

OUTPUT IN

FUNCTION

TEST

RANGE %

OUTPUT

AS FOUND

INPUT IN

AS LEFT

TEST EQUIPMENT USED:


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CALIBRATION DATA LOG

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COMMENTS:
DEFICIENCIES:

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INSPECTION SHEET

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ADDRESS
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ADDRESS
DATE

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AMBIENT TEMPERATURE

HUMIDITY

MISCELLANEOUS

SUBSTATION

PLANT
POSITION

Example Plant
GENERAL

DESCRIPTION:
COMMENTS:

10/13/2014

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


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METER SETTINGS TEST

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ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

MISCELLANEOUS

SUBSTATION

POSITION

CIRCUIT & RELAY INFORMATION


CIRCUIT NAME

CIRCUIT NAME

VOLTAGE

AMP

CT RATIO

PT RATIO

CALIBRATION

EXTERNAL DEVICES

METER DESCRIPTION
TYPE

RANGE

SERIAL NUMBER

FUNCTION

SETTINGS

% OF FULL
SCALE

TEST
VOLTS

TEST
AMPS

CALIB.

ACTUAL METER
READING

CAL. METER
READING

% OF
ERROR

100%

75%

50%

25%

0%

TEST EQUIPMENT USED:


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METER SETTINGS TEST

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COMMENTS:
DEFICIENCIES:

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80000, REVISED 4/22/2009

CAPACITOR BANK TEST

OWNER

266
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

POSITION

MANUFACTURER

CATALOG NUMBER

SERIAL NUMBER

DATE OF MANUF.

VOLTAGE (kV)

KVAR

DESCRIPTION

INSPECTED

Example Plant
GENERAL

PLANT

MISCELLANEOUS

SUBSTATION

TYPE
# OF PHASES

BIL (kV)

CONDITION

FREQUENCY

NOTES

DESCRIPTION

OVERALL CLEANLINESS

CAPACITOR CONDITION

INSULATOR CONDITION

CONNECTED BUS

STRUCTURAL MEMBERS

CT RATIO

CUBICLE

CT LOOPS

CONTROL CABLES

SHORT/GND SPARE CT'S

WIRE CONNECTIONS

GROUNDING

HEATERS

PRIMARY CONNECTIONS

LIGHTS AND RECEPTACLES

WEATHERSTRIPPING

60

INSPECTED

CONDITION

NOTES

INSULATION RESISTANCE (IR)


LOCATION

enter location/phase

enter location/phase

enter location/phase

H - GND

H - GND

H - GND

CONNECTION
TEST VOLTAGE (kV)
TEST TIME (1 min)

TEST RESULT

UNIT

TEST RESULT

UNIT

Meg-ohms

UNIT

Meg-ohms

Meg-ohms

Number of cans/phase:

Capacitance tests
enter location/phase
SERIAL #

TEST RESULT

Cact uF

Cmeas uF

enter location/phase
DEV %

SERIAL #

Cact uF

enter location/phase

Cmeas uF

DEV %

SERIAL #

Cact uF

Cmeas uF

DEV %

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
65150, REVISED 9/6/2011

PANEL CURRENT/VOLTAGE MEASUREMENT TEST

OWNER
ADDRESS
CUSTOMER

267
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

POSITION

CURRENT
(amps)

IDENTIFICATION
A

Example Plant
GENERAL

PLANT

MISCELLANEOUS

SUBSTATION

VOLTAGE
(volts)
N

A-GRD

B-GRD

C-GRD

N-GRD

A-B

B-C

C-A

A-N

B-N

C-N

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
28500, REVISED 6/22/2010

DISSIPATION FACTOR TEST


Miscellaneous Equipment
OWNER
ADDRESS
CUSTOMER

268
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

TEST

HUMIDITY

POSITION

EQPT.
TEMP.

EQUIPMENT TESTED

Example Plant
GENERAL

PLANT

MISCELLANEOUS

SUBSTATION

EQUIPMENT LOCATION

DESCRIPTION OF TEST

CAPACITANCE
TEST

TEST
kV

TYPE OF TEST

TRANSFORMER TEMPERATURE

EQUIPMENT TYPE TESTED:

SW.

% DISSIPATION FACTOR

DIAL READING CALC. MULTIAVG. PLIER


NORM. REV.

CAP.
P.F.

DIAL READING CALC. MULTI- MEAS.


AVG. PLIER
%
NORM. REV.

CALC.
%
P.F.

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

OIL-FILLED BUSHINGS

COMPOUND-FILLED BUSHINGS

LIGHTNING ARRESTORS

LOW VOLTAGE CABLE; INS. TYPE TW,


THW, THHW, XHHW, THHN

LOW VOLTAGE CABLE: INS.


TYPE RH, RHW

MEDIUM VOLTAGE CABLE

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

20
%

TESTED BY:
www.powerdb.com

DF
PF =

1 + DF

Default Administrator
65000, REVISED 4/22/2009

DISSIPATION FACTOR TEST


Miscellaneous Equipment
PAGE

269

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

65000, REVISED 4/22/2009

PANEL METER TEST

OWNER
ADDRESS
CUSTOMER

270
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

MISCELLANEOUS

SUBSTATION

POSITION

PANEL VOLTMETER
MANUFACTURER

TYPE

CATALOG NO.

RATING

FREQUENCY

OTHER
PANEL AMMETER
MANUFACTURER

TYPE

CATALOG NO.

RATING

FREQUENCY

OTHER

TEST RESULTS
POSITION

MOVEMENT

RANGE

TEST VALUE
AS FOUND

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

AS SPECIFIED

AS LEFT

Default Administrator
34000, REVISED 4/22/2009

PANEL METER TEST

PAGE

271

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

34000, REVISED 4/22/2009

LOAD RECORDINGS

OWNER
ADDRESS
CUSTOMER

272
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MISCELLANEOUS

SUBSTATION

PLANT
POSITION

Example Plant
GENERAL

PANEL DESIGNATION:

MAXIMUM kVA
DATE

10/13/2014

10/13/2014

DAY OF WEEK
TIME
VOLTAGE
A
B
C
AMPERES
A
B
C
MAXIMUM kVA
A
B
C
T
kW
A
B
C
T
kVAR
A
B
C
T
POWER FACTOR
A
B
C
T

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
28000, REVISED 7/15/2010

LOAD RECORDINGS

273

MAXIMUM kVA

AMPERES

VOLTAGE

PAGE

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

28000, REVISED 7/15/2010

LOAD RECORDINGS

274

POWER FACTOR

kVAR

kW

PAGE

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

28000, REVISED 7/15/2010

AERIAL BUCKET UNIT

OWNER

276
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

HUMIDITY

Example Plant
GENERAL

PLANT

MISCELLANEOUS

POSITION

ELECTRICAL TEST RECORD OF INSULATED AERIAL BUCKET UNIT UPPER BOOM, LOWER BOOM INSERT,
DERRICK FIBERGLASS EXTENSION, BUCKET LINER

TYPE OR MODEL NO. OF UNIT

COMPANY TRUCK NUMBER

LIFT MAKE
TEST VOLTAGE DC UPPER BOOM

MODEL
kV

SERIAL NUMBER

LOWER BOOM INSERT

kV

BUCKET LINER

kV

BUCKET LINER NO.

ELECTRICAL TEST-RECORD LEAKAGE IN MICROAMPERES


CHECK TYPE OR TYPES OF EQUIPMENT BEING TESTED

1
2

FIBERGLASS
FIBERGLASSOUTER
OUTERBOOM
BOOM
AND
ANDBUCKET
BUCKET

DERRICK WITH
FIBERGLASS EXTENSION

FIBERGLASS OUTER BOOM AND


BUCKET & LOWER BOOM INSERT

MAX
VOLTAGE
DURING
TEST (kV)

VOLTAGE
(kV)

INSULATED BUCKET LINER

LEAKAGE
CURRENT
IN MICROAMPERES

LOWER BOOM
INSERT
UPPER
BOOM

INSULATED BUCKET LINER

NUMBER

VOLTAGE
(kV)

LEAKAGE
CURRENT
IN MICROAMPERES

TESTED PER ANSI A92.0 - 2001


THIS IS A TEST ONLY - NOT A GUARANTEE

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
77777, REVISED 4/22/2009

AERIAL BUCKET UNIT

PAGE

277

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

77777, REVISED 4/22/2009

MULTI-METER SETTINGS TEST

OWNER
ADDRESS
CUSTOMER

278
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

PLANT

MISCELLANEOUS

SUBSTATION

POSITION

Example Plant
GENERAL

CIRCUIT & RELAY INFORMATION


CIRCUIT NAME

EXTERNAL DEVICES

VOLTAGE

AMP

CT RATIO

PT RATIO

CALIBRATION

METER DESCRIPTION
TYPE

SERIAL NUMBER

RANGE

FUNCTION

SETTINGS
A PHASE VOLTS
% OF FULL
SCALE

A-N PHASE VOLTS


TEST
VOLTS

ACTUAL METER
READING

CAL. METER
READING

A PHASE AMPS

% OF
ERROR

100%
75%
50%
25%
0%
B-N PHASE VOLTS
TEST
VOLTS

ACTUAL METER
READING

CAL. METER
READING

ACTUAL METER
READING

CAL. METER
READING

% OF
ERROR

TEST
AMPS

ACTUAL METER
READING

CAL. METER
READING

% OF
ERROR

TEST
AMPS

ACTUAL METER
READING

CAL. METER
READING

% OF
ERROR

ACTUAL METER
READING

CAL. METER
READING

% OF
ERROR

ACTUAL METER
READING

CAL. METER
READING

% OF
ERROR

ACTUAL METER
READING

CAL. METER
READING

% OF
ERROR

B PHASE AMPS

% OF
ERROR

100%
75%
50%
25%
0%

% OF FULL
SCALE

100%
75%
50%
25%
0%

C PHASE VOLTS
% OF FULL
SCALE

TEST
AMPS

100%
75%
50%
25%
0%

B PHASE VOLTS
% OF FULL
SCALE

% OF FULL
SCALE

C-N PHASE VOLTS


TEST
VOLTS

ACTUAL METER
READING

CAL. METER
READING

C PHASE AMPS

% OF
ERROR

100%
75%
50%
25%
0%

% OF FULL
SCALE

100%
75%
50%
25%
0%

A-B PHASE VOLTS


% OF FULL
SCALE

TEST
VOLTS

ACTUAL METER
READING

CAL. METER
READING

% OF
ERROR

100%
75%
50%
25%
0%

% OF FULL
SCALE

100%
75%
50%
25%
0%

B-C PHASE VOLTS


% OF FULL
SCALE

TEST
VOLTS

ACTUAL METER
READING

CAL. METER
READING

% OF
ERROR

100%
75%
50%
25%
0%

% OF FULL
SCALE

100%
75%
50%
25%
0%

A-C PHASE VOLTS


% OF FULL
SCALE

TEST
VOLTS

ACTUAL METER
READING

100%
75%
50%
25%
0%

CAL. METER
READING

% OF
ERROR

% OF FULL
SCALE

100%
75%
50%
25%
0%

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
80001, REVISED 4/22/2009

MULTI-METER SETTINGS TEST

PAGE

279

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

80001, REVISED 4/22/2009

OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

280
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

MISCELLANEOUS

HUMIDITY

PLANT
POSITION

Example Plant
GENERAL

LIGHTNING ARRESTER TEST

OWNER

281
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

MISCELLANEOUS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

MODEL

CATALOG NO.

SERIAL NO.

RELIEF

RATED RMS VOLTAGE

kV

SYSTEM VOLTAGE

kV

RATED MCOV
ARRESTER TYPE

INSULATION TEST VOLTAGE

kV DC

RANGE MULTIPLIER

kV
STATION

RMS CURRENT RATING

INTERMEDIATE

kA

DISTRIBUTION

RATED CREST

MATERIAL TYPE

PORCELAIN

kA
POLYMER

TEST VOLTAGE MULTIPLIER


EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

INSULATION TEST

POSITION

TOTAL
CORRECTION
MULTIPLIER

A PHASE TO GROUND
ACTUAL
MEGOHMS

WATT LOSS TEST


TEST kV SWITCH SETTING

CORRECTED
MEGOHMS

B PHASE TO GROUND
ACTUAL
MEGOHMS

C PHASE TO GROUND

CORRECTED
MEGOHMS

ACTUAL
MEGOHMS

CORRECTED
MEGOHMS

A PHASE

B PHASE

C PHASE

MILLI-WATT LOSS
POSITION

OUTPUT TEST VOLTAGE


READING CORRECTION FACTOR

GROUNDED SPECIMEN TEST


UNGROUNDED SPECIMEN TEST

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
65500, REVISED 7/13/2012

LIGHTNING ARRESTER TEST

PAGE

282

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

65500, REVISED 7/13/2012

VARIABLE FREQUENCY DRIVE

OWNER
ADDRESS
CUSTOMER

283
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

MOTOR CONTROL

SUBSTATION

POSITION

VFD

MOTOR

MFG:
EQUIPMENT ID:
I/D:
P/N:
MODEL/HP:
ENG:
SYSTEM S/N:
INPUT:
OUTPUT:0-460VAC
ORDER:
WIRING DIAGRAM:

COOLING
FANS:

TEST
LOCATION:

MFG:
EQUIPMENT ID:
I/D:
M/D:
HP:
FRAME:
VOLTS:
AMPS:
RPM:

Fan Manufacturer
Fan Model Number
Number of Fans
Number of Fans Not Operating
Number of Fans Replaced
L1 Channel 1
L2 Channel 2
Reference to Ground

DLRO
READINGS

Red Probe
Black Probe
Ground lead of scope

(micro-ohms)

LABEL:
L1
L2
L3
T1
T2
T3

AS FOUND:

AS LEFT:

LABEL:

AS FOUND:

AS LEFT:

Input Voltage (Line-Line)

RMS Measurements In Volts AC:

L1-L2:

L1-L3:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

L2-L1:

TESTED BY:
www.powerdb.com

L2-L3:

L3-L1:

L3-L2:

Default Administrator
REVISED 7/15/2010

Input Voltage (Line-Ground)

RMS Measurements In Volts AC:

L1-G:

L2-G:

L3-G:

Inputs To Negative DC Bus

RMS AC Measurements:

VL1-BUS:

IL1:

VL2-BUS:

IL2:

L3-BUS:

IL3:

DC BUS VOLTAGE AND AC RIPPLE

DC BUS VOLTAGE (in volts):


COPYRIGHT 2002-2014 POWERDB, INC.

DC BUS AC RIPPLE (in volts):


www.powerdb.com

REVISED 7/15/2010

Output To Load

RMS Measurements In Volts AC:

T1-T2:

T1-T3:

T2-T1:

T2-T3:

T3-T1:

T3-T2:

T3V-L:

T3I:

Output To Load (Voltage And Current)

RMS Measurements In Volts AC:

T1V-L:

T1I:

T2VL:

T2I:

CONTROL BOARD DC VOLTAGE

CONTROL BOARD DC VOLTAGE (in volts):


COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 7/15/2010

VARIABLE FREQUENCY DRIVE

PAGE

286

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 7/15/2010

MOTOR STARTER TEST

OWNER
ADDRESS
CUSTOMER

287
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

MOTOR CONTROL

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

CATALOG NO.

STARTER SIZE

FORM

SERIES

MAXIMUM VOLTAGE

INT. RATING

OPERATING VOLTAGE

CONTROL VOLTAGE

OTHER

MOTOR CONTROL CENTER SYSTEM VOLTAGE

kA @

kV

STARTER IDENTIFICATION

OVERCURRENT PROTECTION DEVICES


CONTROL POWER FUSE:

MFR.

TYPE

SIZE

MAIN POWER FUSE:

MFR.

TYPE

SIZE

OVERLOAD PROTECTION: MFR.

TYPE

TESTED

YES

NO

INSTRUMENT TRANSFORMER DATA


CONTROL POWER TRANSFORMER: MFR.

kVA

CURRENT TRANSFORMER:

RATIO

MFR.

DESCRIPTION
OVERALL CLEANLINESS
INSULATING MEMBERS
MECHANICAL CONNECTIONS
STRUCTURAL MEMBERS
CUBICLE
RACKING DEVICES
SHUTTER
CONTACT FINGERS

INSPECTED

CONDITION

CLEAN/LUBE

:5

TYPE

VOLTAGE

TYPE

CAT. NO.

DESCRIPTION
MAIN CONTACTS
ARCING CONTACTS
ARC CHUTES
OPERATING MECHANISM
CONTACT SEQUENCE
GROUND CONNECTIONS
AUXILIARY DEVICES

INSPECTED

CONDITION

INSULATION TEST VOLTAGE

kVDC

TEST VOLTAGE MULTIPLIER, K1 =

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

CLEAN/LUBE

K2 = (K1) (TCF)

INSULATION RESISTANCE TEST RESULTS - MEGOHMS


RANGE
MULTIPLIER

K2

POLE 1 (P1-P2)
READING

POLE 2 (P2-P3)

20C

READING

20C

POLE 3 (P1-P3)
READING

20C

POLE TO POLE
POLE TO FRAME
LINE TO FRAME
LOAD TO FRAME
LINE TO LOAD

CONTACT RESISTANCE
MICRO-OHMS

POLE 1

POLE 2

POLE 3

CONTROL WIRING - MEGOHMS


READING

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

20C

Default Administrator
31000, REVISED 4/30/2009

MOTOR STARTER TEST

PAGE

288

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

31000, REVISED 4/30/2009

MOTOR CONTROL CENTER INSPECTION

OWNER

289
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

MOTOR CONTROL

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

CATALOG NO.

DRAWING NO.

VOLTAGE CLASS

MAIN BUS RATING

CURRENT WITHSTAND RATING

MAIN BUS NEUTRAL RATING

NUMBER OF SECTIONS

CONDUCTOR
LISTING

CU
UL

AL

CSA

OTHER

INSTALLED DEVICES
MAIN BREAKER

TYPE

AMPACITY

TOTAL POSITIONS EQUIPPED

MAIN DISCONNECT

FUSE TYPE

NO. OF SPARE SPACES

DESCRIPTION

SIZE

MLO

TOTAL POSITIONS USED

INSPECTED

CONDITION

CLEANED/LUBED

OVERALL CLEANLINESS
INSULATING MEMBERS
CUBICLES
GROUND CONNECTIONS
AUXILIARY DEVICES

POSITION

LOAD

LOAD

NO.

M. S.

OVER-

OVER-

OVER-

STARTER

COND.

COND./

DISC.

CURRENT

CURRENT

LOAD

NEMA

SIZE

PHASE

TYPE

TYPE

SIZE

SIZE

SIZE

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

COMMENTS

Default Administrator
30000, REVISED 4/30/2009

MOTOR CONTROL CENTER INSPECTION

PAGE

290

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

30000, REVISED 4/30/2009

480 VOLT MOTOR CONTROL CENTER


PREVENTATIVE MAINTENANCE
OWNER

291
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MOTOR CONTROL

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

TEST HISTORY
PHASE A: BROWN CIRCLE
TEST DATE

10/13/2014

10/13/2014

0
PHASE B: ORANGE SQUARE

TESTED BY

Default Administrator
Default Administrator
PHASE C: GRAY TRIANGLE

OVERLOAD RELAY
/
HEATERS
DELAY
@
300% MFLA

AMPS:
@ 3 X AMPS
A (seconds)
B (seconds)
0
C (seconds)

STARTER CONTACT CONDITION


STARTER IR
@
1000 VDC
(w/starter open)

AA (megohms)
BB (megohms)
0
CC (megohms)
AB (ohms)

PHASE-TO-PHASE
OHMS

BC (ohms)
CA (ohms)

FEEDER & MOTOR IR @ 1000VDC


BREAKER

A (volts)
0
B (volts)
C (volts)

VOLTAGE
DROP
TEST SET

A (volts)
0
B (volts)
C (volts)
A (amps)

INSTANTANEOUS
PICKUP

0
B (amps)
C (amps)

MCP IR
@
1000VDC
(w/open breaker)

AA (megohms)
BB (megohms)
CC (megohms)

COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

10/13/2014

10/13/2014

TEST EQUIPMENT USED:

Default Administrator
32950, REVISED 8/5/2010

480 VOLT MOTOR CONTROL CENTER


PREVENTATIVE MAINTENANCE
PAGE

292

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

32950, REVISED 8/5/2010

MEDIUM VOLTAGE VACUUM


MOTOR STARTER TEST
OWNER
ADDRESS
CUSTOMER

293
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

MOTOR CONTROL

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

CATALOG NO.

STARTER SIZE

FORM

SERIES

MAXIMUM VOLTAGE

INT. RATING

OPERATING VOLTAGE

CONTROL VOLTAGE

kA @

kV

OTHER
STARTER IDENTIFICATION

MOTOR CONTROL CENTER SYSTEM VOLTAGE


OVERCURRENT PROTECTION DEVICES
CONTROL POWER FUSE: MFR.

TYPE

SIZE

MAIN POWER FUSE:

MFR.

TYPE

SIZE

OVERLOAD PROTECTION: MFR.

TYPE

TESTED

YES

NO

INSTRUMENT TRANSFORMER DATA


CONTROL POWER TRANSFORMER: MFR.
CURRENT TRANSFORMER:

DESCRIPTION
OVERALL CLEANLINESS
INSULATING MEMBERS
MECHANICAL CONNECTIONS
STRUCTURAL MEMBERS
CUBICLE
RACKING DEVICES
SHUTTER

VA RATING

MFR.

INSPECTED

:5

RATIO

CONDITION

CLEAN/LUBE

TYPE

VOLTAGE

TYPE

CAT. NO.

DESCRIPTION
OPERATING MECHANISM
CONTACT FINGERS
VACUUM INTERRUPTER
CONTACT EROSION INDICATOR
CONTACT SEQUENCE
GROUND CONNECTIONS
AUXILIARY DEVICES

INSPECTED

CONDITION

INSULATION TEST VOLTAGE

kVDC

TEST VOLTAGE MULTIPLIER, K1 =

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

MILLIWATT LOSS TEST VOLTAGE

kVDC

HIGH POTENTIAL TEST VOLTAGE

INSULATION
TESTS

RANGE
MULTIPLIER

CLEAN/LUBE

K2 = (K1) (TCF)

kVDC

kVAC

POLE 1 MEGOHMS (P1 - P2)

POLE 2 MEGOHMS (P2 - P3)

POLE 3 MEGOHMS (P1 - P3)

READING

READING

READING

K2
20C

20C

20C

POLE TO POLE
POLE TO FRAME
LINE TO FRAME
LOAD TO FRAME
LINE TO LOAD
CONTACT MEASUREMENTS

POLE 1

POLE 2

POLE 3

CONTACT TRAVEL - INCHES


POLE RESISTANCE

CONTROL WIRING - MEGOHMS


READING

20C

RDG.

MICRO - OHMS

20C

INTERRUPTER RESISTANCE

RDG.

HIGH POTENTIAL TEST DC

POLE 1

MICRO - OHMS

20C

MILLIWATT LOSS TEST DC

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

POLE 2

POLE 3

Default Administrator
31300, REVISED 8/5/2010

MEDIUM VOLTAGE VACUUM


MOTOR STARTER TEST
PAGE

294

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

31300, REVISED 8/5/2010

MOTOR STARTER TEST

OWNER
ADDRESS
CUSTOMER

295
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

MOTOR CONTROL

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

CATALOG NO.

STARTER SIZE

FORM

SERIES

MAXIMUM VOLTAGE

INT. RATING

OPERATING VOLTAGE

CONTROL VOLTAGE

OTHER

MOTOR CONTROL CENTER SYSTEM VOLTAGE

kA @

kV

STARTER IDENTIFICATION

OVERCURRENT PROTECTION DEVICES


CONTROL POWER FUSE:

MFR.

TYPE

SIZE

MAIN POWER FUSE:

MFR.

TYPE

SIZE

OVERLOAD PROTECTION: MFR.

TYPE

TESTED

YES

NO

INSTRUMENT TRANSFORMER DATA


CONTROL POWER TRANSFORMER: MFR.

kVA

CURRENT TRANSFORMER:

RATIO

DESCRIPTION
OVERALL CLEANLINESS
INSULATING MEMBERS
MECHANICAL CONNECTIONS
STRUCTURAL MEMBERS
CUBICLE
RACKING DEVICES
SHUTTER
CONTACT FINGERS

INSULATION TEST VOLTAGE

MFR.
INSPECTED

kVDC

CONDITION

CLEAN/LUBE

EQUIPMENT TEMPERATURE

:5

DESCRIPTION
MAIN CONTACTS
ARCING CONTACTS
ARC CHUTES
OPERATING MECHANISM
CONTACT SEQUENCE
GROUND CONNECTIONS
AUXILIARY DEVICES

TYPE

VOLTAGE

TYPE

CAT. NO.
INSPECTED

CONDITION

CLEAN/LUBE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

INSULATION RESISTANCE TEST RESULTS - MEGOHMS


POLE 1 (P1-P2)
READING

POLE 2 (P2-P3)
20C

READING

POLE 3 (P1-P3)
20C

READING

20C

POLE TO POLE
POLE TO FRAME
LINE TO FRAME
LOAD TO FRAME
LINE TO LOAD

CONTACT RESISTANCE
MICRO-OHMS

POLE 1

POLE 2

POLE 3

CONTROL WIRING - MEGOHMS


READING

20C

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
31000, REVISED 8/23/2013

MOTOR CONTROL CENTER


INSULATION TEST
OWNER
ADDRESS
CUSTOMER

296
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

MOTOR CONTROL

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

CATALOG NO.

DRAWING NO.

VOLTAGE CLASS

MAIN BUS RATING

CURRENT WITHSTAND RATING

MAIN BUS NEUTRAL RATING

CONDUCTOR

NUMBER OF SECTIONS

LISTING

CU
UL

CSA

AL
OTHER

INSTALLED DEVICES
MAIN BREAKER

MLO

TYPE

TOTAL POSITIONS EQUIPPED

AMPACITY

MAIN DISCONNECT

NO. OF SPARE SPACES

DESCRIPTION

FUSE TYPE

SIZE

TOTAL POSITIONS USED

INSPECTED

CONDITION

CLEANED/LUBED

OVERALL CLEANLINESS
INSULATING MEMBERS
CUBICLES
GROUND CONNECTIONS
AUXILIARY DEVICES

TEST VOLTAGE

kVDC

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

INSULATION RESISTANCE TEST RESULTS - MEGOHMS


BUS SECTION TESTED

PHASE
A-GND

B-GND

C-GND

N-GND

A-B

A-C

B-C

A-N

B-N

C-N

RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
30100, REVISED 4/30/2009

MOTOR CONTROL CENTER


INSULATION TEST
PAGE

297

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

30100, REVISED 4/30/2009

MEDIUM VOLTAGE VACUUM


MOTOR STARTER TEST
OWNER
ADDRESS
CUSTOMER

298
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

MOTOR CONTROL

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

CATALOG NO.

STARTER SIZE

FORM

SERIES

MAXIMUM VOLTAGE

INT. RATING

OPERATING VOLTAGE

CONTROL VOLTAGE

kA @

kV

OTHER
STARTER IDENTIFICATION

MOTOR CONTROL CENTER SYSTEM VOLTAGE


OVERCURRENT PROTECTION DEVICES
CONTROL POWER FUSE: MFR.

TYPE

SIZE

MAIN POWER FUSE:

MFR.

TYPE

SIZE

OVERLOAD PROTECTION: MFR.

TYPE

TESTED

YES

NO

INSTRUMENT TRANSFORMER DATA


CONTROL POWER TRANSFORMER: MFR.
CURRENT TRANSFORMER:

DESCRIPTION
OVERALL CLEANLINESS
INSULATING MEMBERS
MECHANICAL CONNECTIONS
STRUCTURAL MEMBERS
CUBICLE
RACKING DEVICES
SHUTTER

INSULATION TEST VOLTAGE

VA RATING

MFR.

INSPECTED

kVDC

RATIO

CONDITION

CLEAN/LUBE

kVDC
POLE 1 MEGOHMS (P1 - P2)
READING

20C

TYPE

VOLTAGE

TYPE

CAT. NO.

DESCRIPTION
OPERATING MECHANISM
CONTACT FINGERS
VACUUM INTERRUPTER
CONTACT EROSION INDICATOR
CONTACT SEQUENCE
GROUND CONNECTIONS
AUXILIARY DEVICES

EQUIPMENT TEMPERATURE

MILLIWATT LOSS TEST VOLTAGE

INSULATION TESTS

:5

INSPECTED

CLEAN/LUBE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

HIGH POTENTIAL TEST VOLTAGE


POLE 2 MEGOHMS (P2 - P3)
READING

CONDITION

kVDC

kVAC

POLE 3 MEGOHMS (P1 - P3)

20C

READING

20C

POLE TO POLE
POLE TO FRAME
LINE TO FRAME
LOAD TO FRAME
LINE TO LOAD
CONTACT MEASUREMENTS

POLE 1

POLE 2

POLE 3

CONTACT TRAVEL - INCHES


POLE RESISTANCE

CONTROL WIRING - MEGOHMS


READING

20C

RDG.

MICRO - OHMS

20C

INTERRUPTER RESISTANCE

RDG.

HIGH POTENTIAL TEST DC

POLE 1

MICRO - OHMS

20C

MILLIWATT LOSS TEST DC

POLE 2

POLE 3

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
31300, REVISED 8/26/2013

MOTOR CONTROL MCC TEST REPORT

OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

299
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

Example Plant
GENERAL

PLANT
POSITION

MCC ID

MODEL #

# OF BUCKETS

MANUFACTURER

SERIAL #

VOLTAGE

Contact
Resistance
A

Bucket ID

HUMIDITY

MOTOR CONTROL

SUBSTATION

MCC DATA

AMBIENT TEMPERATURE

Size

Rating

(Micro Ohms)

Insulation Resistance
@ 1000V
A

(Meg Ohms)

Insulation Resistance
@ 1000V (Control)
A

(Meg Ohms)

O/L Data
Type
Md #/Cat # (SS or HTR)

O/L Test
A

(Sec)

Breaker Test
C

(Sec)

Visual
Inspect

Operation
Test

0 COMMENTS:
3
DEFICIENCIES:

TEST EQUIPMENT USED


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY: Default Administrator


www.powerdb.com

31200, REVISED 6/22/2010

Comments

INSULATION TESTS
MISCELLANEOUS EQUIPMENT
OWNER
ADDRESS
CUSTOMER

300
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
DOBLE

PLANT

POWER FACTOR TESTS

SUBSTATION

POSITION

EQUIPMENT TESTED

DATE LAST TEST

COPIES TO

WEATHER

LAST TEST SHEET NO.

OIL TEMP.

EQPT. TEMP.

EQUIVALENT 2.5 kV READINGS


% POWER FACTOR
MILLIVOLTAMPERES
LINE
NO.

SERIAL NO.

TEST
klV

METER
READING

MULTIPLIER

MILLIWATTS

mVA

METER
READING

MULTIPLIER

mW

MEASURED

INSULATION
RATING

COR. 20C

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
KEY TO INSULATION RATING
BUSHINGS - INSULATORS - ETC.

WOOD MEMBERS - OIL - ETC.

WINDINGS

G = GOOD

XG = GOOD

WG = GOOD

D = DETERIORATED

XD = DETERIORATED

WD = DETERIORATED

I = INVESTIGATE

XI = INVESTIGATE

WI = INVESTIGATE

B = BAD (REMOVE OR RECONDITION)

XB = BAD (REMOVE OR RECONDITION)

WB = BAD (REMOVE OR RECONDITION)

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
91000, REVISED 11/30/2007

INSULATION TESTS
MISCELLANEOUS EQUIPMENT
PAGE

301

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

91000, REVISED 11/30/2007

INSULATION TEST
AUTO TRANSFORMERS
OWNER

302
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

MFR.
FORM

HIGH SIDE kV

WYE

DELTA

LOW SIDE kV

WYE

DELTA

TERT. SIDE kV

WYE

DELTA

BUSHINGS

TRANSFORMER
AGE
TYPE
COPIES TO

POSITION
SERIAL NO.
CLASS

MFR.

TYPE

Example Plant
DOBLE

PLANT

POWER FACTOR TESTS

SUBSTATION

FORM

WEATHER
DATE LAST TEST
DRY TYPE
CLASS

DWG. NO.

TOP OIL TEMP.


LAST SHEET NO.
EQUIPMENT TEMP.

CAT. NO.

kV

AMP

YEAR

OVER-ALL TESTS
KEY TO INSULATION RATING

EQUIVALENT 2.5 kV READINGS


TEST CONNECTIONS

% POWER FACTOR
MILLIVOLTAMPERES

WINDING
ENERGIZED

WINDING
GROUNDED

HIGH
LOW

TERT.

HIGH
LOW

TERT.

TERT.

TEST

WINDING
GUARDED

TEST
kV

METER
READING

MULTIPLIER

MILLIWATTS

mVA

METER
READING

MULTIPLIER

G = GOOD
D = DETERIORATED
I = INVESTIGATE
B = BAD (REMOVE OR RECONDITION)

mW

MEASURED

COR. 20C

TERT.

HIGH AND
TERT.

HT

INSULATION
RATING

HIGH
LOW

(TEST 1 MINUS TEST 2)

CALCULATED RESULTS
(TEST 3 MINUS TEST 4)
X

mVA AND mW SHOULD


COMPARE WITH THOSE FOR C

HT

BUSHING TESTS
EQUIVALENT 2.5 kV READINGS

LINE
NO.

BUSH
NO.

P
H
A
S
E

COLLAR TESTS
(mW/mVA)

% POWER FACTOR
MILLIVOLTAMPERES
BUSHING
SERIAL NO.

TEST
kV

METER
READING

MULTIPLIER

MILLIWATTS

mVA

METER
READING

MULTIPLIER

mW

MEASURED

COR. 20C

INSULATION
RATING

TOP

HIGH

1
2
3

LOW

4
5
6
7

TERTIARY

8
9
10
11

12
13
14

OIL TEMP.

OIL SAMPLE

N = NEUTRAL

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
95000, REVISED 5/8/2008

INSULATION TEST
AUTO TRANSFORMERS
PAGE

303

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

95000, REVISED 5/8/2008

INSULATION TESTS
TWO-WINDING TRANSFORMERS
OWNER

304
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMER
AGE
TYPE/CLASS
OIL
ASKAREL
AIR

MFR
kVA
GAS

WYE

DELTA

LOW SIDE kV

WYE

DELTA

BUSHINGS

HIGH SIDE kV

POSITION
SERIAL NO.
GALLONS OF OIL
FREE BREATHING

COPIES TO

NEUTRAL

Example Plant
DOBLE

PLANT

POWER FACTOR TESTS

SUBSTATION

MFR.

WEATHER
DATE LAST TEST
SEALED
GAS BLANKETED

TYPE

CLASS

DWG. NO.

TOP OIL TEMP.


LAST SHEET NO.
CONSERVATOR

CAT. NO.

kV

YEAR

OVER-ALL TESTS
EQUIVALENT 2.5 kV READINGS

KEY TO INSULATION RATING

TEST CONNECTIONS

MILLIWATTS

MILLIVOLTAMPERES
WINDING
ENERGIZED

WINDING
GROUNDED

HIGH

LOW

HIGH

LOW

LOW

TEST

WINDING
GUARDED

TEST
kV

METER
READING

MULTIPLIER

mVA

METER
READING

MULTIPLIER

% POWER FACTOR
mW

MEASURED

COR. 20C

G = GOOD
D = DETERIORATED
I = INVESTIGATE
B = BAD (REMOVE OR RECONDITION)

INSULATION
RATING

LOW
HIGH
HIGH

CALCULATED RESULTS

BUSHING TESTS
EQUIVALENT 2.5 kV READINGS

LINE
NO.

BUSH
NO.

P
H
A
S
E

COLLAR TESTS
(mW/mVA)

% POWER FACTOR
MILLIVOLTAMPERES
BUSHING
SERIAL NO.

TEST
kV

METER
READING

MULTIPLIER

MILLIWATTS

mVA

METER
READING

MULTIPLIER

mW

MEASURED

COR. 20C

INSULATION
RATING

TOP

HIGH SIDE

1
2
3
4

LOW SIDE

5
6
7
8

9
10
11
12

13
14
15
16
17
18
19

OIL TEMP.

OIL SAMPLE

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
93000, REVISED 12/3/2007

INSULATION TESTS
TWO-WINDING TRANSFORMERS
PAGE

305

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

93000, REVISED 12/3/2007

INSULATION TESTS
CABLES AND POTHEADS
OWNER

306
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

CIRCUIT
COPIES TO

Example Plant
DOBLE

PLANT

POWER FACTOR TESTS

SUBSTATION

POSITION

WEATHER

EARTH TEMP.

DUCT TEMP.
DATE LAST TEST

CABLE

DEPTH
LAST TEST SHEET NO.

POTHEAD

MFR. AND TYPE

MFR. AND TYPE

LOCATION

LOCATION

IDENTIFICATION

IDENTIFICATION

RATED kV

RATED kV

OPER kV

OPER kV

AMPS. (LOAD)

AMPS. (RATED)

LENGTH - OUTDOOR

OUTDOOR - INDOOR

LENGTH - INDOOR

AGE

AGE

TYPE: DRY, CPD-FILLED,


OIL-FILLED

TYPE: DRY, OIL-FILLED, OIL


RESERVOIR, GAS RESERVOIR

NO. COND.

NO. COND.

SIZE

SIZE

PORCELAIN SINGLE
MULTIPIECE

AWG, MCW

AWG, MCM

INSULATION MATERIAL

TERM. TYPE CAP NUT,


SOLDER SEALED

INSULATION THICKNESS

AERIAL CONN.
RIGID, FLEXIBLE

INSULATION TYPE
BELTED, SHIELDED

JOINTS INSULATED,
WIPED, COMPRESSED

JACKET
LEAD, ARMOR, BRAID
DUCT TRAY
METALLIC, NONMETALIC
EQUIVALENT 2.5 kV READINGS

LINE
NO.

IDENTIFICATION

P
H
A
S
E

MILLIVOLTAMPERES
TEST
kV

METER
READING

MULTIPLIER

MILLIWATTS

mVA

METER
READING

MULTIPLIER

%
POWER
FACTOR

D. C.
MEGOHMS

mW

INSULATION
RATING
CABLE

POTHEAD HOT-COLLAR TESTS


mW / mVA

LOCATION

TOP

INSULATION
RATING
POTHEAD

1
2
3
4

5
6
7
8

9
10
11
12

13
14
15
KEY TO INSULATIN RATING
G = GOOD
D = DETERIORATED
I = INVESTIGATE
B = BAD (REMOVE OR RECONDITION)

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
96000, REVISED 11/30/2007

INSULATION TESTS
CABLES AND POTHEADS
PAGE

307

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

96000, REVISED 11/30/2007

EXCITATION - CURRENT TEST

OWNER
ADDRESS
CUSTOMER

308
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

POSITION
THREE - PHASE WYE (1)

SINGLE PHASE
ENERGIZE
H
H

UST
H

( or H
2

( or H
2

ENERGIZE
0

H 1

H 1

H 2

GROUND

PHASE

2
3

B
0

C
0

UST

H 1

H 2

H 3

PHASE

X
0

A
0

X
0

B
0

X
0

C
0

B
1

H
1

C
2

SERIAL NO.
1(A)

2(B)

3(C)

4(D)

5(E)

TEST VOLTAGE :

kV

(2)

MILLIVOLTAMPERES

(3)
ULTC
POSITION

A
0

TAP CHANGER FOUND / LEFT ON POSITION :

LINE
NO.

ENERGIZE

3
H

MANUFACTURER
NLTC POSITION (CHECK) :

THREE - PHASE WYE

PHASE

H 3

THREE - PHASE DELTA


UST

UST

H 2

(1)
ENERGIZE

Example Plant
DOBLE

PLANT

POWER FACTOR TESTS

SUBSTATION

PHASE A
METER
READING

MULTIPLIER

PHASE B
mVA

METER
READING

MULTIPLIER

PHASE C
mVA

METER
READING

MULTIPLIER

mVA

REMARKS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
NOTES:

1. IF THE LOW-VOLTAGE WINDING IS WYE CONNECTED, THEN Xo IS CONNECTED AS IN SERVICE (USUALLY, THIS WOULD MEAN GROUNDING Xo).
2. ALL TESTS SHOULD BE PERORMED ROUTINELY AT THE SAME VOLTAGE.
3. INDICATE TAP POSITION: RAISED, LOWERED OR NEUTRAL.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
90000, REVISED 2/15/2006

EXCITATION - CURRENT TEST

PAGE

309

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

90000, REVISED 2/15/2006

INSULATION TESTS
CIRCUIT BREAKERS
OWNER

310
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

CIRCUIT BREAKER
BREAKER MFR.
BREAKER SERIAL NO.
DATE LAST INSP.
COPIES TO

Example Plant
DOBLE

PLANT

POWER FACTOR TESTS

SUBSTATION

POSITION
WEATHER

OIL TEMP.
AGE
A
EQUIP. TEMP.

TYPE
kV
DATE LAST TEST
BUSHING MFR.

LAST TEST SHEET NO.


BUSHING

(TYPE - FORM - DWG. NO.)

EQUIVALENT 2.5 kV READINGS


MILLIWATTS

MILLIVOLTAMPERES
BUSH
NO.

BUSHING
SERIAL NO.

SIDE

PHASE

FEET
OF BUS

INS. IN
PAR'LL

METER
READING

MULTIPLIER

METER
READING

% POWER FACTOR
COLLAR TESTS
mW / mVA

MULTIPLIER

mVA

mW

MEASURED

COR. 20C

INSULATION
RATING

CIRCUIT BREAKER OPEN

1
2
3
4
5

C.B. CLOSED

6
TANK
1
TANK
2
TANK
3

LINE
NO.

OTHER TESTS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
KEY TO INSULATION RATING
BUSHINGS - INSULATORS - ETC.
G = GOOD
D = DETERIORATED
I = INVESTIGATE

WOOD MEMBERS - OIL - ETC.


XG = GOOD
XD = DETERIORATED
XI = INVESTIGATE

WINDINGS
WG = GOOD
WD = DETERIORATED
WI = INVESTIGATE

B = BAD (REMOVE OR RECONDITION)

XB = BAD (REMOVE OR RECONDITION)

WB = BAD (REMOVE OR RECONDITION)

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
92000, REVISED 11/30/2007

INSULATION TESTS
CIRCUIT BREAKERS
PAGE

311

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

92000, REVISED 11/30/2007

INSULATION TEST
THREE-WINDING TRANSFORMER
OWNER

312
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMER
AGE
TYPE/CLASS
OIL
ASKAREL
AIR

MFR.
kVA
GAS

WYE

DELTA

LOW SIDE kV

WYE

DELTA

BUSHINGS

HIGH SIDE kV

POSITION
SERIAL NO.
GALLONS OF OIL
FREE BREATHING

COPIES TO

NEUTRAL

Example Plant
DOBLE

PLANT

POWER FACTOR TESTS

SUBSTATION

MFR.

WEATHER
DATE LAST TEST
SEALED
GAS BLANKETED

TYPE

CLASS

DWG. NO.

TOP OIL TEMP.


LAST SHEET NO.
CONSERVATOR

CAT. NO.

kV

YEAR

OVER-ALL TESTS
KEY TO INSULATION RATING

EQUIVALENT 2.5 kV READINGS


TEST CONNECTIONS

% POWER FACTOR
MILLIVOLTAMPERES

TEST

WINDING
ENERGIZED

WINDING
GROUNDED

HIGH

LOW

HIGH

LOW

LOW

TERT.

TERT.

ALL

WINDING
GUARDED

TEST
kV

METER
READING

MULTIPLIER

MILLIWATTS

mVA

METER
READING

MULTIPLIER

G = GOOD
D = DETERIORATED
I = INVESTIGATE
B = BAD (REMOVE OR RECONDITION)

mW

MEASURED

COR. 20C

INSULATION
RATING

TERT.
LOW AND
TERT.

TERT.

HIGH
HIGH AND
TERT.

HIGH

LOW
HIGH AND
LOW

CHECK TEST

CALCULATED RESULTS

SHOULD EQUAL
CH = CL = CT

HL

(TEST 1 MINUS TEST 2)

LT

(TEST 3 MINUS TEST 4)

HT

(TEST 5 MINUS TEST 6)

BUSHING TESTS
EQUIVALENT 2.5 kV READINGS

LINE
NO.

BUSH
NO.

P
H
A
S
E

COLLAR TESTS
(mW/mVA)

% POWER FACTOR
MILLIVOLTAMPERES
BUSHING
SERIAL NO.

TEST
kV

METER
READING

MULTIPLIER

MILLIWATTS

mVA

METER
READING

MULTIPLIER

mW

MEASURED

COR. 20C

INSULATION
RATING

TOP

HIGH SIDE

1
2
3
4

LOW SIDE

5
6
7
8

TERTIARY

9
10
11
12

13
14

OIL TEMP.

OIL SAMPLE

N = NEUTRAL

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
94000, REVISED 5/8/2008

INSULATION TEST
THREE-WINDING TRANSFORMER
PAGE

313

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

94000, REVISED 5/8/2008

CO-2 OVERCURRENT

OWNER

314
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

LONG TIME RANGE

CO-2

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

20.24
12.11
8.12

As Found (seconds)

As Left (seconds)

22.43
13.44
9.03

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 8/25/2011

IAC-53A OVERCURRENT

OWNER

315
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-53A

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

TAP

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

NO FOREIGN MATERIAL

RELAY CLEANED

SEAL IN

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

3.50

4.90

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

2.54
1.00
0.47

As Found (seconds)

As Left (seconds)

2.86
1.16
0.57

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/11/2011

IAC-54A OVERCURRENT

OWNER

316
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-54A

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

TAP

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

NO FOREIGN MATERIAL

RELAY CLEANED

SEAL IN

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

3.50

4.90

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

2.50
1.02
0.46

As Found (seconds)

As Left (seconds)

2.81
1.17
0.56

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 12/15/2010

CO-6 OVERCURRENT

OWNER

317
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

LONG TIME RANGE

CO-6

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

0.91
0.61
0.49

As Found (seconds)

As Left (seconds)

1.06
0.72
0.59

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/7/2011

IAC-60 OVERCURRENT

OWNER

318
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-60

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

1.42
0.96
0.68

As Found (seconds)

As Left (seconds)

1.62
1.11
0.80

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 12/15/2010

CO-8 OVERCURRENT

OWNER

319
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

LONG TIME RANGE

CO-8

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

3.79
1.54
0.71

As Found (seconds)

As Left (seconds)

4.24
1.75
0.84

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/11/2011

Automate Output Contact Setting

SEL 351
DIRECTIONAL OVERCURRENT RELAY
OWNER

320
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

Identifier Labels

Instantaneous Overcurrent Elements

Current And Potential Transformer Ratios

Unit
PkUp(50x1P) PkUp(50x2P) PkUp(50x3P) PkUp(50x4P) PkUp(50x5P) PkUp(50x6P) Enable(E50x)
Ph-Ph(PP)
5
5
5
5
Phase(P)
5
5
5
5
5
5
N
Neutral(N)
5
5
5
5
5
5
N
Res. Gnd.(G)
5
5
5
5
5
5
N
Neg. Seq.(Q)
5
5
5
5
5
5
N

RID =
TID =
CTR = 240
CTRN =
VNOM = 69

PTR = 100
PTRS =
Line Settings
Z1ANG =

Z1MAG =
Z0MAG =
Z0SMAG =
LL =

Definite Time Overcurrent Elements


Unit
Phase(P)
Neutral(N)
Res. Gnd.(G)
Neg. Seq.(Q)

Z0ANG =
Z0SANG =

Time Delay (67x1D)

Time Delay (67x2D)

Other Enable
E32
E79
E81
EPWR

ESV
EDEM
ELOP

ZLF =
PLAF =
PLAR =
DIR1
DIR3
ORDER
Z2F
50QFP
a2
50GFP
a0
Z0R
50NRP

=
=
=
=
=
=
=
=
=
=

ESOTF
E25
EFLOC
ECOMM

NLAF =
NLAR =
Directional Elements
DIR2 =
DIR4 =
50P32P =
Z2R =
50QRP =
k2 =
50GRP =
Z0F =
50NFP =
a0N =
Reclosing Relay

79OI1 =
79OI2 =
79OI3 =
79OI4 =
79RSD =
79RSLD =
79CLSD =
Additional DCUB Trip Scheme Settings
UBDURD =
Other Settings
TDURD =
3POD =
59RES =
32WRP =

CFD =
50LP =
Wattmetric Element Settings
32WFP =
32WD =
Synchronism Check Elements

25VLO =
25SF =
25ANG2 =
TCLOSD =

Time Delay (67x4D)

Time Overcurrent Elements


EVOLT
ELOAD
ESSI

Load-Encroachment Elements
ZLR =

GARD1D =
UBEND =

Time Delay (67x3D)

25VHI =
25ANG1 =
SYNCP =

Power System Config & Date Format


NFREQ = 60 Hz
PHROT =
DATE_F =

Unit

Pickup (51xP)

Curve (51xC)

A Phase(A)
B Phase(B)
C Phase(C)
Ph-Ph(P)
Neutral(N)
Res. Gnd.(G)
Neg. Seq.(Q)

5
5
5
5
5
5
5

U1
U1
U1
U1
U1
U1
U1

Enable(E51x)

1
1
1
1
1
1
1
Power Elements

PhPkUp (PWRxP)

3PhPkUp (3PWRxP)

Type (PWRxT)

Time Delay (PWRxD)

1
2
3
4

Voltage Elements
UNIT
PkUp (xxxxP)
Phase Over V (59P1)
VS Over V (59S)
ZeroSeq Over V (59N)
NegSeq Over V (59Q)
PosSeq Over V (59V1)
Ph-Ph Over V (59P)
Ph-Ph Under V (27P)
VS Under V (27S)
Phase Under V (27P1)
5
Ph UV Block (27B81)
#
1
2
3
4
5
6

PkUp (xxx2P)

DCLOP =

Demand Metering Settings


PDEMP =
GDEMP =
Reclosing Relay Equations

Station DC Battery Monitor


DCHIP =

TESTED BY:
www.powerdb.com

Switch-Onto-Fault
52AEND =

CLOEND =
SOTFD =
DMTC =
NDEMP =
QDEMP =

Frequency Elements
Pickup (81DxP)
Time Delay (81DxD)
OFF
OFF
OFF
OFF
OFF
OFF

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

Time Dial (51xTD) EM Reset (51xRS)

79RI
79RIS
79DTL
79DLS
79SKP
79STL
79BRS
79SEQ
79CLS

=
=
=
=
=
=
=
=
=
Trip Logic Equations

TR =
TRCOMM =
TRSOTF =
DTT =
ULTR =

Default Administrator
43351, REVISED 12/15/2010

SEL 351
DIRECTIONAL OVERCURRENT RELAY
PAGE
Voltage Sag / Swell / Interrupt
VINT =
VSWELL =

VSAG =
DCB Trip Scheme Settings

Z3XPU =
BTXD =
67N2SD =
67Q2SD =

Z3XD =
67P2SD =
67G2SD =
POTT Trip Scheme Settings

Z3RBD =
ETDPU =
EWFC

EBLKD =
EDURD =

Torque Control Equations for Time Overcurrent


51ATC
51BTC
51CTC
51PTC
51NTC
51GTC
51QTC

=
=
=
=
=
=
=

#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

SELogic Control Equation Variable Timers


Pickup (SVxPU)
Dropout (SVxDO)

PT1
LOG1
PT2
LOG2
BT

Setting Group Selection Equations


SS1
SS2
SS3
SS4
SS5
SS6

=
=
=
=
=
=

OUT101
OUT102
OUT103
OUT104
OUT105
OUT106
OUT107
OUT201
OUT202
OUT203
OUT204
OUT205
OUT206
OUT207
OUT208
OUT209
OUT210
OUT211
OUT212

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

=
=
=
=
=

Latch Bits Set / Reset Equations


#

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

52A =
CL =
ULCL =

Communications-Assisted Trip Scheme Input Equations

Torque Control Equations for Inst./Def. Time Overcur


67P1TC
67P2TC
67P3TC
67P4TC
67N1TC
67N2TC
67N3TC
67N4TC
67G1TC
67G2TC
67G3TC
67G4TC
67Q1TC
67Q2TC
67Q3TC
67Q4TC

321

Close Logic Equations

Set Latch Bit (SETx)

Reset Latch Bit (RSTx)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Mirrored Bits Transmit Equations

Output Contact Equations

#
1
2
3
4
5
6
7
8

Channel A (TMBxA)

Channel B (TMBxB)

Display Points
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Equation (DPx)

On Label (DPx_1)

Off Label (DPx_0)

Load Profile Settings


LDLIST =

COPYRIGHT 2002-2014 POWERDB, INC.

LDAR =

www.powerdb.com

43351, REVISED 12/15/2010

SEL 351
DIRECTIONAL OVERCURRENT RELAY
PAGE
SELogic Control Equation Variable Timer Input
SV1
SV2
SV3
SV4
SV5
SV6
SV7
SV8
SV9
SV10
SV11
SV12
SV13
SV14
SV15

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

FP_TO =
FPNGD =

Settings Group Change Delay


LER =

TGR =

IN101D
IN103D
IN105D
IN201D
IN203D
IN205D
IN207D

Optoisolated Input Timers


IN102D =
IN104D =
IN106D =
IN202D =
IN204D =
IN206D =
IN208D =

=
=
=
=
=
=
=

Other Equations

Front-Panel Display Operation


SCROLD =

ER
FAULT
BSYNCH
CLMON
BKMON
E32IV

=
=
=
=
=
=

79SL =

Protocol Settings
PROTO =
ADDR =

PREFIX =
SETTLE =

Communication Settings
SPEED =
PARITY =

BITS =
STOP =

Other Port Settings


T_OUT =
RTSCTS =

AUTO =
FASTOP =

COPYRIGHT 2002-2014 POWERDB, INC.

=
=
=
=

Breaker Monitor Settings


COSP2 =
KASP1 =
KASP3 =

Sequential Events Recorder Triggers


SER1 =
SER2 =
SER3 =
Voltage Input Configuration
PTCONN =

Reclosing Relay Labels


79LL =

COSP1
COSP3
KASP2
EBMON

322

Event Parameters
PRE =

VSCONN =

Local Bit Labels


#

Local Bit (NLBx)

Clear Local Bit (CLBx)

Set Local Bit (SLBx)

Pulse Local Bit (PLBx)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

www.powerdb.com

43351, REVISED 12/15/2010

SEL 351
DIRECTIONAL OVERCURRENT RELAY
PAGE

METER TEST

Measured

A-N
Expected

% Error

Measured

B-N
Expected

% Error

C-N
Expected

Measured

323

% Error

Voltage Amplitude (primary volts)


Voltage Phase (degrees lagging)
Current Amplitude (primary amps)
Current Phase (degrees lagging)
Pickup (amps)
Unit

51A

51B

51C

Maximum Torque Angle (degrees)

Expected Minimum Maximum Pickup


Current
Current
Current Current

5.00

5.00

5.00

4.75

4.75

4.75

Minimum Maximum
Angle
Angle

CW
Angle

CCW
Angle

Timing
Actual
Angle

5.25

5.25

5.25

Multiple

Test
Current

Minimum
Seconds

Maximum
Seconds

1.5

7.50

1.210

1.390

3.0

15.00

0.441

0.540

6.0

30.00

0.267

0.348

1.5

7.50

1.210

1.390

3.0

15.00

0.441

0.540

6.0

30.00

0.267

0.348

1.5

7.50

1.210

1.390

3.0

15.00

0.441

0.540

6.0

30.00

0.267

0.348

Actual
Seconds

51A, 51B, 51C, 51P

Unit

Phase To Phase Pickup (amps)


Expected

Minimum

Maximum

A-B

50PP1

5.00

4.75

5.25

50PP2

5.00

4.75

5.25

50PP3

5.00

4.75

5.25

50PP4

5.00

4.75

5.25

Unit
Under Voltage 27P1

COMMENTS:
DEFICIENCIES:

B-C

C-A

B-N

C-C

Phase To Ground Voltage Pickup (volts)


Expected

Minimum
5.00

Maximum
4.75

A-N
5.25

CV-2 UNDER VOLTAGE

OWNER

324
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

INSTRUCTION BOOKLET

CV-2

SEAL-IN RANGE

RELAY SETTINGS
Nominal Voltage (volts)
Pickup Voltage (volts)
Time Dial
Seal In (DC amps)

PT RATIO
DEVICES OPERATED

VISUAL INSPECTION

ROUTINE MAINTENANCE

120

COVER GASKET OK

GLASS CLEANED

110

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

0.2

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

Pickup
Unit

Expected
Voltage

Minimum
Voltage

Maximum
Voltage

Under Voltage

110.00

104.50

115.50

Timing
As Found
Voltage

As Left
Voltage

0.9
0.6

Test
Voltage
99.00
66.00

Minimum
Seconds
-0.025
3.343

Maximum
Seconds
0.025
3.748

0.5

55.00

2.939

3.301

Multiple

As Found
Seconds

As Left
Seconds

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/7/2011

CO-11 OVERCURRENT

OWNER

325
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

LONG TIME RANGE

CO-11

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

3.47
1.27
0.45

As Found (seconds)

As Left (seconds)

3.89
1.46
0.55

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/11/2011

CV-1 UNDER VOLTAGE

OWNER

326
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

INSTRUCTION BOOKLET

CV-1

SEAL-IN RANGE

RELAY SETTINGS
Nominal Voltage (volts)
Pickup Voltage (volts)
Time Dial
Seal In (DC amps)

PT RATIO
DEVICES OPERATED

VISUAL INSPECTION

ROUTINE MAINTENANCE

120

COVER GASKET OK

GLASS CLEANED

110

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

0.2

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

Pickup
Unit

Expected
Voltage

Minimum
Voltage

Maximum
Voltage

Under Voltage

110.00

104.50

115.50

Timing
As Found
Voltage

As Left
Voltage

0.9
0.6

Test
Voltage
99.00
66.00

Minimum
Seconds
67.773
26.463

Maximum
Seconds
74.960
29.301

0.5

55.00

22.430

24.844

Multiple

As Found
Seconds

As Left
Seconds

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/7/2011

CV-5 OVER VOLTAGE

OWNER

327
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

INSTRUCTION BOOKLET

CV-5

SEAL-IN RANGE

RELAY SETTINGS
Nominal Voltage (volts)
Pickup Voltage (volts)
Time Dial
Seal In (DC amps)

PT RATIO
DEVICES OPERATED

VISUAL INSPECTION

ROUTINE MAINTENANCE

120

COVER GASKET OK

GLASS CLEANED

130

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

0.2

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

Pickup
Unit

Expected
Voltage

Minimum
Voltage

Maximum
Voltage

Over Voltage

130.00

123.50

136.50

Timing
As Found
Voltage

As Left
Voltage

1.1
1.5

Test
Voltage
143.00
195.00

Minimum
Seconds
-0.025
1.534

Maximum
Seconds
0.025
1.748

1.7

221.00

1.056

1.220

Multiple

As Found
Seconds

As Left
Seconds

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/7/2011

IAC-80 OVERCURRENT

OWNER

328
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-80

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

2.50
1.02
0.46

As Found (seconds)

As Left (seconds)

2.81
1.17
0.56

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 12/15/2010

CV-7 UNDER/OVER VOLTAGE

OWNER

329
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

INSTRUCTION BOOKLET

CV-7

SEAL-IN RANGE

RELAY SETTINGS
Nominal Voltage (volts)
Pickup Voltage (volts)
Time Dial
Seal In (DC amps)
Pickup Voltage (volts)
Time Dial
Seal In (DC amps)

PT RATIO
DEVICES OPERATED

VISUAL INSPECTION
COVER GASKET OK

GLASS CLEANED

110

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

0.2

NO MOISTURE PRESENT

CONNECTION TIGHTENED

130

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

2
0.2

Pickup
Unit

Expected
Voltage

Minimum
Voltage

Maximum
Voltage

Under Voltage

110.00

104.50

115.50

Over Voltage

130.00

ROUTINE MAINTENANCE

120

123.50

Timing
As Found
Voltage

As Left
Voltage

Multiple
0.9
0.6

136.50

Test
Voltage
99.00
66.00

Minimum
Seconds
7.643
2.443

Maximum
Seconds
8.500
2.753

0.5

55.00

2.127

2.404

1.1
1.5

143.00
195.00

-0.025
-0.025

0.025
0.025

1.7

221.00

-0.025

0.025

As Found
Seconds

As Left
Seconds

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 12/15/2010

CEY51A RELAY

OWNER

330
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

RELAY SETTINGS
MANUFACTURER

General Electric

TYPE

CT RATIO

CEY

MODEL

PT RATIO

SEC. OHMIC REACH

MAX TORQUE ANG.

60

ohms

BMR

degrees

SEAL IN

VOLTAGE CLASS
3

ohms

MTA ALLOWED ERROR

Impedance In Ohms
Calc.
Min.
Max
6.00
5.82
6.30

A-B
Volts
10.00

Amps

Ohms

50

amps ALLOWED ERROR

REACH TESTS
Angle
(degrees)
60

PERCENT TAP

Pass / Fail

Volts
10.00

Amps

B-C
Ohms

Pass / Fail

Volts
10.00

3.00
2.00

Amps

C-A
Ohms

%
degrees

Pass / Fail

MAX TORQUE ANGLE TEST


Min.
Max.
Angle
Angle
(degrees) (degrees)
58.00

62.00

Test
Ohms

Test
Amps

4.80

1.04

A-B
CW Ang. CCW Ang.
MTA
(degrees) (degrees) (degrees)

Pass /
Fail

B-C
CW Ang. CCW Ang.
MTA
(degrees) (degrees) (degrees)

Pass /
Fail

C-A
CW Angle CCW Ang.
MTA
(degrees) (degrees) (degrees)

Pass /
Fail

CHARACTERISTIC TESTS
Angle
(degrees)
30
60
90

Impedance In Ohms
Calc.
Min.
Max
5.20
0.00
0.00
6.00
0.00
0.00
5.20
0.00
0.00

A-B
Volts
10.00
10.00
10.00

Amps

Ohms

Pass / Fail

Volts
10.00
10.00
10.00

Amps

B-C
Ohms

Pass / Fail

Volts
10.00
10.00
10.00

Amps

C-A
Ohms

Pass / Fail

Phase A-B: Red Squares


Phase B-C: Green Circles
Phase C-A: Blue Triangles

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 12/15/2010

CEY51A RELAY

PAGE

331

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 12/15/2010

IAC-51A OVERCURRENT

OWNER

332
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-51A

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

TAP

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

NO FOREIGN MATERIAL

RELAY CLEANED

SEAL IN

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

3.50

4.90

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

1.36
0.94
0.66

As Found (seconds)

As Left (seconds)

1.56
1.09
0.78

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/11/2011

IAC-52 OVERCURRENT

OWNER

333
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-52

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

1.42
0.96
0.68

As Found (seconds)

As Left (seconds)

1.62
1.11
0.80

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/7/2011

IAC-66B OVERCURRENT

OWNER

334
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-66B

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

15.78
9.82
6.38

As Found (seconds)

As Left (seconds)

17.50
10.91
7.10

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/11/2011

IAC-53B OVERCURRENT

OWNER

335
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-53B

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

2.54
1.00
0.47

As Found (seconds)

As Left (seconds)

2.86
1.16
0.57

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/11/2011

CO-5 OVERCURRENT

OWNER

336
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

LONG TIME RANGE

CO-5

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

11.17
6.84
5.20

As Found (seconds)

As Left (seconds)

12.40
7.61
5.79

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/11/2011

IAC-54B OVERCURRENT

OWNER

337
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-54B

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

2.50
1.02
0.46

As Found (seconds)

As Left (seconds)

2.81
1.17
0.56

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 12/15/2010

CO-7 OVERCURRENT

OWNER

338
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

LONG TIME RANGE

CO-7

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

1.33
0.85
0.59

As Found (seconds)

As Left (seconds)

1.52
0.99
0.71

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/7/2011

CO-9 OVERCURRENT

OWNER

339
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

LONG TIME RANGE

CO-9

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

2.64
1.01
0.43

As Found (seconds)

As Left (seconds)

2.97
1.17
0.53

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/11/2011

IJS-51A SYNCHRONIZATION

OWNER

340
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

PLANT

RELAYS

SUBSTATION

POSITION

Example Plant
AUTOMATED

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IJS-51A

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
ANGLE
TIME DIAL
SEAL IN

CT RATIO

VISUAL INSPECTION

20
2
0.2

:5

ROUTINE MAINTENANCE

COVER GASKET OK
GLASS CONDITION OK

GLASS CLEANED
CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

TRIP CIRCUIT TESTED

NO RUST PRESENT

CT SHORTING BAR REMOVED

ANGLE TESTS
Min. Angle
(degrees)

UNIT

Expected. Angle
(degrees)

Max. Angle
(degrees)

Leading Angle

16

20

24

Lagging Angle

336

340

344

Actual Angle
(degrees)

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 12/15/2010

CV-4 OVER VOLTAGE

OWNER

341
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

INSTRUCTION BOOKLET

CV-4

SEAL-IN RANGE

RELAY SETTINGS
Nominal Voltage (volts)
Pickup Voltage (volts)
Time Dial
Seal In (DC amps)

PT RATIO
DEVICES OPERATED

VISUAL INSPECTION

ROUTINE MAINTENANCE

120

COVER GASKET OK

GLASS CLEANED

130

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

0.2

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

Pickup
Unit

Expected
Voltage

Minimum
Voltage

Maximum
Voltage

Over Voltage

130.00

123.50

136.50

Timing
As Found
Voltage

As Left
Voltage

1.1
1.5

Test
Voltage
143.00
195.00

Minimum
Seconds
-0.025
8.469

Maximum
Seconds
0.025
9.413

1.7

221.00

5.797

6.460

Multiple

As Found
Seconds

As Left
Seconds

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/7/2011

OVERCURRENT RELAY

OWNER

342
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

LONG TIME RANGE

INSTRUCTION BOOKLET

MODEL / STYLE NO.

SEAL-IN RANGE
/

TCC. NO.

DEVICES OPERATED

INSTANTANEOUS RANGE

/
(PHASE RELAYS / NEUTRAL RELAY)

CT RATIO

:5

VISUAL INSPECTION

ROUTINE MAINTENANCE
A

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

TAP / TIME DIAL

RELAY SETTINGS

SEAL - IN
SPECIFIED

INSTANTANEOUS

SPECIFIED

AS FOUND

AS LEFT

AS FOUND

AS LEFT

SPECIFIED

PHASE RELAYS

A/

A/

A/

ADC

ADC

ADC

AS FOUND
A

AS LEFT
A

NEUTRAL RELAYS

A/

A/

A/

ADC

ADC

ADC

PICKUP TESTS
TIMING UNIT

PHASE

AS FOUND

SEAL - IN UNIT
AS LEFT

AS FOUND

INSTANTANEOUS UNIT
AS LEFT

AS FOUND

AS LEFT

ADC

ADC

ADC

ADC

ADC

ADC

ADC

ADC

TIMING TESTS

PHASE

SPECIFIED
AMPS

SEC.

AS FOUND
AMPS

SEC.

AS LEFT
AMPS

SEC.

SPECIFIED
AMPS

SEC.

AS FOUND
AMPS

SEC.

AS LEFT
AMPS

SPECIFIED

SEC.

AMPS

SEC.

AS FOUND
AMPS

SEC.

AS LEFT
AMPS

SEC.

A
B
C
N

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
45000, REVISED 11/21/2011

OVERCURRENT RELAY

PAGE

343

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

45000, REVISED 11/21/2011

IAC-77 OVERCURRENT

OWNER

344
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-77

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

2.55
1.02
0.39

As Found (seconds)

As Left (seconds)

2.87
1.18
0.48

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/11/2011

CV-8 OVER VOLTAGE

OWNER

345
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

INSTRUCTION BOOKLET

CV-8

SEAL-IN RANGE

RELAY SETTINGS
Nominal Voltage (volts)
Pickup Voltage (volts)
Time Dial
Seal In (DC amps)

PT RATIO
DEVICES OPERATED

VISUAL INSPECTION

0
110

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

0.2

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

Pickup
Unit

Expected
Voltage

Minimum
Voltage

Maximum
Voltage

Over Voltage

110.00

104.50

115.50

Timing
As Found
Voltage

As Left
Voltage

1.1
1.5

Test
Voltage
121.00
165.00

1.7

187.00

Multiple

Minimum
Seconds

Maximum
Seconds

As Found
Seconds

As Left
Seconds

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/7/2011

IAC-90 OVERCURRENT

OWNER

346
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-90

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

2.67
1.07
0.39

As Found (seconds)

As Left (seconds)

3.00
1.23
0.48

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/7/2011

CV-6 UNDER/OVER VOLTAGE

OWNER

347
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

ABB / Westinghouse

MODEL

INSTRUCTION BOOKLET

CV-6

SEAL-IN RANGE

RELAY SETTINGS
Nominal Voltage (volts)
Pickup Voltage (volts)
Time Dial
Seal In (DC amps)
Pickup Voltage (volts)
Time Dial
Seal In (DC amps)

PT RATIO
DEVICES OPERATED

VISUAL INSPECTION
COVER GASKET OK

GLASS CLEANED

110

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

0.2

NO MOISTURE PRESENT

CONNECTION TIGHTENED

130

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

2
0.2

Pickup
Unit

Expected
Voltage

Minimum
Voltage

Maximum
Voltage

Under Voltage

110.00

104.50

115.50

Over Voltage

130.00

ROUTINE MAINTENANCE

120

123.50

Timing
As Found
Voltage

As Left
Voltage

Test
Voltage
99.00
66.00

Minimum
Seconds
47.629
13.767

Maximum
Seconds
52.696
15.269

0.5

55.00

11.615

12.891

1.1
1.5

143.00
195.00

-0.025
-0.025

0.025
0.025

1.7

221.00

-0.025

0.025

Multiple
0.9
0.6

136.50

As Found
Seconds

As Left
Seconds

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/7/2011

GENERIC OVERCURRENT RELAY

OWNER

348
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

RELAYS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

MODEL

LONG TIME RANGE

CURVE

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

Minimum (seconds)

Maximum (seconds)

As Found (seconds)

As Left (seconds)

10.00
15.00
25.00

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 12/15/2010

IAC-51B OVERCURRENT

OWNER

349
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

MODEL

LONG TIME RANGE

IAC-51B

SEAL-IN RANGE

INSTRUCTION BOOKLET

INSTANTANEOUS RANGE

DEVICES OPERATED

RELAY SETTINGS
TAP

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

TIME DIAL

GLASS CONDITION OK

CASE CLEANED

INSTANTANEOUS

10

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTION TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

SEAL IN
MONITOR

Normally Open

RESET TIME

BEARING ENDPLAY OK

CONTACTS CLEANED

MAX TIME TO OPERATE

40

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

PICKUP TESTS
UNIT

Minimum
(amps)

Maximum
(amps)

TIME OVERCURRENT PICKUP


INSTANTANEOUS PICKUP

3.50
9.50

4.90
10.50

AS FOUND
(amps)

AS LEFT
(amps)

TIMING TESTS
Multiple

Current (amps)
2.0
3.0
5.0

10.00
15.00
25.00

Minimum (seconds)

Maximum (seconds)

1.36
0.94
0.66

As Found (seconds)

As Left (seconds)

1.56
1.09
0.78

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 11/11/2011

MAGNETIC OVERLOAD RELAY

OWNER

350
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

TYPE

MODEL / STYLE NO.

CATALOG NO.

SYSTEM VOLTAGE

AMPACITY

CURRENT PICKUP RANGE

TIME DELAY ADJUSTMENT

DEVICE NUMBER

DASHPOT SERIES

DASHPOT FLUID SERIES

DASHPOT FLUID COLOR

INSTRUCTION BOOKLET

TCC NO.

DASHPOT FLUID REPLACED

YES

NO

OTHER

TRIP CURRENT PICKUP IN AMPERES

TIME DELAY AT

WITHOUT DASHPOT FLUID

TIMES RATED LOAD

DASHPOT FLUID INSTALLED

POLE
SPECIFIED
SPECIFIED

AS FOUND

AMPS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

AS FOUND

AS LEFT

AS LEFT

TESTED BY:
www.powerdb.com

SECS

AMPS

SECS

AMPS

SECS

Default Administrator
44000, REVISED 12/26/2008

MAGNETIC OVERLOAD RELAY

PAGE

351

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

44000, REVISED 12/26/2008

FREQUENCY RELAY TEST

OWNER
ADDRESS
CUSTOMER

352
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

NOMINAL FREQUENCY
OVERFREQUENCY RANGE

TYPE

MODEL / STYLE NO.

VOLTAGE

CONTROL VOLTAGE

UNDERFREQUENCY RANGE

INSTRUCTION BOOKLET

CURVE

SEAL-IN RANGE
VT RATIO

VISUAL INSPECTION

:120

DEVICE NUMBER

ROUTINE MAINTENANCE
YES

NO

N/A

COVER GASKET OK

YES

GLASS CONDITION OK

GLASS CLEANED

FOREIGN MATERIAL

CASE CLEANED

MOISTURE

RELAY CLEANED

SPIRAL SPRING OK

CONNECTIONS TIGHTENED

BEARING ENDPLAY OK

TAPS TIGHTENED

BEARING CONDITION OK

CONTACTS CLEANED

DISC CLEARANCE OK

TRIP CIRCUIT TESTED

RUST PRESENT

INSULATION RES. MEGOHMS

RELAY SETTINGS

OVERFREQUENCY (Hz)
SPECIFIED

AS FOUND

NO

N/A

UNDERFREQUENCY (Hz)
AS LEFT

SPECIFIED

AS FOUND

AS LEFT

PICKUP
TIME DELAY
TARGET SEAL-IN

PICKUP TESTS

FREQUENCY UNIT (Hz)


AS FOUND

SEAL-IN UNIT (Hz)


AS LEFT

AS FOUND

AS LEFT

OVERFREQUENCY

ADC

ADC

UNDERFREQUENCY

ADC

ADC

TIMING TESTS
SPECIFIED

AS FOUND

AS LEFT

OVERFREQUENCY 60 HERTZ TO

HERTZ

CY

CY

CY

OVERFREQUENCY 60 HERTZ TO

HERTZ

CY

CY

CY

UNDERFREQUENCY 60 HERTZ TO

HERTZ

CY

CY

CY

UNDERFREQUENCY 60 HERTZ TO

HERTZ

CY

CY

CY

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
41500, REVISED 12/26/2008

FREQUENCY RELAY TEST

PAGE

353

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

41500, REVISED 12/26/2008

TRANSFORMER DIFFERENTIAL RELAY


TYPE BDD
OWNER
ADDRESS
CUSTOMER

354
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

CURRENT RATING

PICKUP

MODEL NO.

CURRENT TRANSFORMER RATIO MATCHING TAPS


DC CONTROL VOLTAGES

INSTRUCTION BOOKLET

VISUAL INSPECTION

ROUTINE MAINTENANCE
YES

NO

N/A

YES

COVER GASKET OK

GLASS CLEANED

GLASS OK

CASE CLEANED

FOREIGN MATERIAL

RELAY CLEANED

MOISTURE

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

RUST PRESENT

INSULATION RES. MEGOHMS

RELAY SETTINGS

PERCENT HARMONIC

NO

N/A

INSTANTANEOUS

PERCENT SLOPE
SPECIFIED

AS FOUND

DC VOLTAGE TAP
AS LEFT

SPECIFIED

AS FOUND

AS LEFT

CT RATIO MATCHING TAPS


WINDING 1
SPECIFIED

AS FOUND

WINDING 2
AS LEFT

SPECIFIED

AS FOUND

AS LEFT

RELAY TESTS
MINIMUM

MAXIMUM

RESULT

WINDING 1 PICKUP TEST

To

WINDING 2 PICKUP TEST

To

HARMONIC RESTRAINT TEST

To

SLOPE TEST (W1-W2)

To

INSTANTANEOUS UNIT TEST

To

AUX UNIT PICKUP TEST

To

% ERROR

PASS/FAIL

NA

VERIFY POLAR UNIT DROPOUT

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
48500, REVISED 12/26/2008

TRANSFORMER DIFFERENTIAL RELAY


TYPE BDD
PAGE

355

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

48500, REVISED 12/26/2008

PERCENTAGE DIFFERENTIAL RELAY


PICKUP TESTS
OWNER

356
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

MODEL / STYLE NO.

RATED CURRENT

% SLOPE

MINIMUM PICKUP

LONG TIME RANGE

SEAL-IN RANGE

INSTANTANEOUS RANGE

INSTRUCTION BOOKLET

TCC NO.

DEVICES OPERATED

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

RELAY SETTINGS

TAP/TIME DIAL

SEAL-IN

SPECIFIED

AS FOUND

AS LEFT

A/

A/

A/

PHASE RELAYS

SPECIFIED

AS FOUND
ADC

AS LEFT
ADC

ADC

PICKUP TESTS
TIMING UNIT

MINIMUM DIFFERENTIAL PICKUP

% DIFFERENTIAL (FORWARD / REV)

SEAL-IN

PHASE
SPECIFIED

AS FOUND

AS LEFT

SPECIFIED

AS FOUND

AS LEFT

SPECIFIED

AS FOUND

AS LEFT

AS FOUND

AS LEFT

A/

A/

A/

ADC

ADC

A/

A/

A/

ADC

ADC

A/

A/

A/

ADC

ADC

TIMING TESTS

LEFT

PHASE

SPECIFIED
AMPS

SEC.

AS FOUND
AMPS

SEC.

AS LEFT
AMPS

SPECIFIED

SEC.

AMPS

SEC.

AS FOUND
AMPS

SEC.

AS LEFT
AMPS

SPECIFIED

SEC.

AMPS

SEC.

AS FOUND
AMPS

SEC.

AS LEFT
AMPS

SEC.

A
B
C

RIGHT

A THROUGH RIGHT & OPERATE

A THROUGH LEFT COIL

A
B
C
A THROUGH LEFT & RIGHT,

A THROUGH OPERATE COIL

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
46000, REVISED 12/26/2008

PERCENTAGE DIFFERENTIAL RELAY


PICKUP TESTS
PAGE

357

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

46000, REVISED 12/26/2008

MOTOR PROTECTION CONTROLLER


(IQ-2000)
OWNER
ADDRESS
CUSTOMER

358
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

RELAYS

SUBSTATION

SETPOINT FUNCTION

SETPOINT VALUE RANGE

WINDING TEMP.

TRIP & ALARM: 0 TO 199 DEG. C (1C STEP)

MOTOR BRG. TEMP.

TRIP & ALARM: 0 TO 199 DEG. C (1C STEP)

LOAD BRG. TEMP.

TRIP & ALARM: 0 TO 199 DEG. C (1C STEP)

GROUND FAULT

TRIP: 4-12 PRIMARY CIRCUIT (1 AMP STEP)


ALARM: 0-12A PRIMARY CIRCUIT (1 AMP STEP)
TIME: 0-5 SEC. (1 SEC. STEP)

INSTANTANEOUS
OVERCURRENT

TRIP: 300-1500% OF FULL LOAD AMPERES


(IN 100% STEP) USE NUMBERS 3-15 ONLY

LOCKED ROTOR
CURRENT

TRIP: 300-1200% (IN 10% STEP) USE NUMBERS 30-120


ONLY. THE DECIMAL POINT HERE SHOWN AS: 3.0, 12.0
TIME: 0-60 SEC. ( IN 1 SEC. STEP)

LOAD ACCELERAT.

TIME: 0-99 SEC. ( IN 1 SEC. STEP)

JAM

TRIP: 70-1200% OF FULL-LOAD AMPS ( IN 1% STEP)


USE NUMBERS 70-1200

UNDERLOAD START

TIME: 0-100 SEC. ( IN 1 SEC. STEP)

10 UNDERLOAD RUN

TRIP: 0-90% OF FULL-LOAD AMPS ( IN 1% STEP)


TIME: 0-10 SEC. ( IN 1 SEC. STEP)

11 ULTIMATE TRIP

AMP: 85-125% OF FULL-LOAD AMPS ( IN 1% STEP)


USE NUMBERS 85-125

12 OVERVOLTAGE

TRIP: 0-9999 VAC ( IN 1 VOLT STEP)


TIME: 0-99 SEC. ( IN 1 SEC. STEP)

13 UNDERVOLTAGE

TRIP: 0-9999 VAC ( IN 1 VOLT STEP)


TIME: 0-99 SEC. ( IN 1 SEC. STEP)

14 PRE-START TIMER

TIME: 0-255 SEC. ( IN 1 SEC. STEP)

15 PRE-RUN TIMER

TIME: 0-60 SEC. ( IN 1 SEC. STEP)

16 PRE-STOP TIMER

TIME: 0-60 SEC. ( IN 1 SEC. STEP)

17 INCOMPLETE SEQ.

TIME: 0-240 SEC. ( IN 1 SEC. STEP)

18 ANTI-BACKSPIN

TIME: 0-255 SEC. ( IN 1 SEC. STEP)

19 ANTI-RECYCLE, MIN.

TIME: 0-60 MIN. ( IN 1 MIN. STEP)

20 TIME UNDERVOLT.

TIME: 0-20 SEC. ( IN 1 SEC. STEP)

21 POST-START TIMER

TIME: 0-255 SEC. ( IN 1 SEC. STEP)

22 POST-STOP TIMER

TIME: 0-60 SEC. ( IN 1 SEC. STEP)

23 START COUNTS/HRS.

COUNTS: 1-10 COUNTS ( IN 1 COUNT STEP)


TIME: 0-24 HR. ( IN 1 HR. STEP)

OPEN/UNBALANCE
24 PHASE

ALARM: 5-30% OF FULL-LOAD AMPERES ( IN 1% STEP)


TIME: 0-25 SEC. ( IN 1 SEC. STEP)

25 FULL LOAD CURRENT

AMP: 1-1000 ( IN 1 AMP STEP)

26 C.T. RATIO

RATIO: 2,4,5,8,10,15,20,30,40,50,60,80,
100,120,160,200 (WHERE: 2 = 2:1, ETC.)

27 V.T. RATIO

RATIO: 0,2,4,5,20,30,35,40,55,60,70 (WHERE: 4 = 4:1, ETC.)

28 STARTER CLASS

PREFIX IN ALARM WINDOW: 11, 13, 14


SUFFIX IN TIME WINDOW: 202, 212, 502, 512, ETC.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

Example Plant
GENERAL

PLANT
POSITION

TRIP

TESTED BY:
www.powerdb.com

ALARM

TIME

COMMENTS

Default Administrator
44200, REVISED 6/14/2001

MOTOR PROTECTION CONTROLLER


(IQ-2000)
PAGE

359

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

44200, REVISED 6/14/2001

OVERCURRENT RELAY
WITH
VOLTAGE RESTRAINT
OWNER
ADDRESS
CUSTOMER

360
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

MODEL / STYLE NO.

RATED VOLTAGE

MINIMUM PICKUP

VT RATIO

:120

LONG TIME RANGE

SEAL-IN RANGE

CT RATIO

:5

INSTRUCTION BOOKLET

DEVICE NUMBER

TCC NO.

DEVICES OPERATED

VISUAL INSPECTION

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REM.

RELAY SETTINGS

TAP/TIME DIAL

SEAL-IN

SPECIFIED

AS FOUND

AS LEFT

A/

A/

A/

PHASE RELAYS

SPECIFIED

AS FOUND
ADC

AS LEFT
ADC

ADC

PICKUP TESTS
ZERO RESTRAINT

RATED RESTRAINT UNITY P.F.

RATED RESTRAINT

SEAL-IN

PHASE
SPECIFIED

AS FOUND

AS LEFT

SPECIFIED

AS FOUND

AS LEFT

SPECIFIED

AS FOUND

AS LEFT

AS FOUND

AS LEFT

ADC

ADC

ADC

ADC

ADC

ADC

TIMING TESTS @ RATED RESTRAINT & UNITY POWER FACTOR


SPECIFIED

AS FOUND

AS LEFT

SPECIFIED

AS FOUND

AS LEFT

SPECIFIED

AS FOUND

AS LEFT

PHASE
AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

A
B
C

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
49500, REVISED 12/26/2008

OVERCURRENT RELAY
WITH
VOLTAGE RESTRAINT
PAGE

361

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

49500, REVISED 12/26/2008

POLYPHASE POWER DIRECTIONAL RELAY


TYPE GGP
OWNER

362
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

RELAYS

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

MODEL / STYLE NO.

RATED VOLTS

AMPS

DIRECTIONAL UNIT PICKUP

SEAL-IN RANGE
INSTRUCTION BOOKLET

CURVE

DEVICES OPERATED

CT RATIO

:5

VISUAL INSPECTION

VT RATIO

:120

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REM.

RELAY SETTINGS
TIME DIAL
AS FOUND

SPECIFIED

VOLTAGE UNIT
AS LEFT

AS FOUND

SPECIFIED

SEAL-IN
AS LEFT

AS FOUND

SPECIFIED

AS LEFT

PICKUP TESTS
CLOSING ZONE @ RATED E & 1A
AS FOUND

SPECIFIED

MINIMUM PICKUP @ MAX Q

AS LEFT

AS FOUND

SPECIFIED

mA

mA

SEAL-IN
AS LEFT

AS FOUND
mA

AS LEFT
ADC

ADC

TIMING TESTS
AS FOUND

SPECIFIED

AS LEFT

TIME @ TD

SEC

SEC

SEC

TIME @ TD

SEC

SEC

SEC

TIME @ TD

SEC

SEC

SEC

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
46200, REVISED 12/4/2007

POLYPHASE POWER DIRECTIONAL RELAY


TYPE GGP
PAGE

363

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

46200, REVISED 12/4/2007

REVERSE CURRENT RELAY

OWNER
ADDRESS
CUSTOMER

364
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

MODEL / STYLE NO.

RATED VOLTAGE

MAXIMUM TORQUE SETTING

LONG TIME RANGE

INSTRUCTION BOOKLET

SEAL-IN RANGE
/

TCC. NO.

DEVICES OPERATED

INSTANTANEOUS RANGE
/

CT RATIO

VISUAL INSPECTION

DEVICE NUMBER
:5

(PHASE RELAYS : NEUTRAL RELAY / GROUND RELAY)

ROUTINE MAINTENANCE

COVER GASKET / GLASS OK

GLASS / CASE CLEANED

NO FOREIGN MATERIAL / MOISTURE

RELAY / CONNECTIONS TIGHTENED

SPIRAL SPRING / BEARING ENDPLAY

TAPS TIGHTENED / CONTACTS CLEANED

BEARING / DISC CLEARANCE OK

TRIP CIRCUIT / INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REM.

TAP / TIME DIAL

RELAY SETTINGS

TOC SEAL-IN
SPECIFIED

INSTANTANEOUS

AS SPECIFIED

AS FOUND

AS LEFT

AS FOUND

AS LEFT

SPECIFIED

PHASE RELAYS

A/

A/

A/

ADC

ADC

ADC

NEUTRAL RELAY

A/

A/

A/

ADC

ADC

ADC

INSTANTANEOUS SEAL-IN

AS FOUND

AS LEFT

DIRECTIONAL UNIT LINK

PHASE RELAYS

ADC

ADC

ADC

NEUTRAL RELAY

ADC

ADC

ADC

PICKUP TESTS
TIMING UNIT

PHASE

AS FOUND

NO OPERATION VERIFIED
0 VAC; RATED AMPS APPLIED
(TERMINALS 7-8 SHORTED)

TOC SEAL-IN UNIT


AS LEFT

AS FOUND

AS LEFT

VOLTAGE @ P. U.
MAXIMUM Q

ADC

ADC

ADC

ADC

ADC

ADC

ADC

ADC

INSTANTANEOUS UNIT

INSTANTANEOUS SEAL-IN UNIT

CLOSING ZONE

MAXIMUM Q

TIMING TESTS
PHASE

SPECIFIED
AMPS

SEC.

AS FOUND
AMPS

SEC.

AS LEFT
AMPS

SEC.

SPECIFIED
AMPS

SEC.

AS FOUND
AMPS

AS LEFT

SEC.

AMPS

SEC.

SPECIFIED
AMPS

SEC.

AS FOUND
AMPS

SEC.

AS LEFT
AMPS

SEC.

A
B
C
N

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
47000, REVISED 12/26/2008

REVERSE CURRENT RELAY

PAGE

365

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

47000, REVISED 12/26/2008

REVERSE POWER RELAY

OWNER

366
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

MODEL / STYLE NO.

RATED VOLTS

AMPS

PICKUP RANGE

PHASE WATTS

SEAL-IN RANGE

DEVICE NO.

INSTRUCTION BOOKLET

CURVE

DEVICES OPERATED

CT RATIO

:5

VISUAL INSPECTION

VT RATIO

:120

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REM.

CALCULATED MINIMUM PICKUP CURRENT

RELAY SETTINGS

@ RATED VOLTAGE & MAXIMUM TORQUE ANGLE


SEAL-IN UNIT
AS FOUND

AS SPECIFIED

I MIN. =

AS LEFT

WATT TAP SETTING


(1.732) (RATED VOLTS) (1)

(1.732) (

) (1)

PICKUP TESTS
ICW52

AS FOUND

AS SPECIFIED

AS LEFT

AS SPECIFIED

AS LEFT

ACTUAL MINIMUM PICKUP - AMPS


CLOSING ZONE @ RATED E & 5A - DEG

ICW52A

AS FOUND

CURRENT TO CLOSE RIGHT CONTACT

I MIN. (

) * .80 =

A, OR SPECIFIED DROPOUT

ACTUAL CURENT

TIMING POINTS AT RATED VOLTAGE & MAXIMUM TORQUE ANGLE


AS FOUND
AMPS

SECONDS

AS SPECIFIED
AMPS

SECONDS

AS LEFT
AMPS

AS FOUND

SECONDS

AMPS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

SECONDS

TESTED BY:
www.powerdb.com

AS SPECIFIED
AMPS

AS LEFT

SECONDS

AMPS

SECONDS

Default Administrator
47200, REVISED 2/18/2002

REVERSE POWER RELAY

PAGE

367

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

47200, REVISED 2/18/2002

TRANSFORMER DIFFERENTIAL RELAY


TYPE BDD
OWNER
ADDRESS
CUSTOMER

368
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

CURRENT RATING

PICKUP

MODEL NO.

CURRENT TRANSFORMER RATIO MATCHING TAPS


SLOPE

DC CONTROL VOLTAGES

INSTANTANEOUS

INSTRUCTION BOOKLET

VISUAL INSPECTION

YES

NO

ROUTINE MAINTENANCE

N/A

YES

COVER GASKET OK

GLASS CLEANED

GLASS OK

CASE CLEANED

FOREIGN MATERIAL

RELAY CLEANED

MOISTURE

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

RUST PRESENT

INSULATION RES. MEGOHMS

RELAY SETTINGS

PERCENT SLOPE
SPECIFIED

AS FOUND

NO

N/A

DC VOLTAGE TAP
AS LEFT

SPECIFIED

AS FOUND

AS LEFT

CT RATIO MATCHING TAPS


WINDING 1
SPECIFIED

RELAY TESTS

WINDING 2

AS FOUND

AS LEFT

SPECIFIED

5A TAP; 25% SLOPE


SPECIFIED

AS FOUND

4.6A TAP; 15% SLOPE

AS FOUND

SPECIFIED

MINIMUM PICKUP OPERATING VALUE

1.35 - 1.65 A

APPROX. 1.47

HARMONIC RESTRAINT OPERATING VALUE

9.0 - 10.3 A

NOT SPECIFIED

SLOPE TEST

7.0 - 8.3 A

INSTANTANEOUS

36 - 44 A

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

AS FOUND

4.0 - 5.0 A
VERIFY POLAR UNIT DROPOUT

TESTED BY:
www.powerdb.com

AS LEFT

Default Administrator
48500, REVISED 12/26/2008

TRANSFORMER DIFFERENTIAL RELAY


TYPE BDD
PAGE

369

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

48500, REVISED 12/26/2008

SYNCHRONISM CHECK RELAY

OWNER
ADDRESS
CUSTOMER

370
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

AC VOLTS

DC VOLTS

MODEL / STYLE NO.

CLOSING ANGLE

INSTRUCTION BOOKLET

VISUAL INSPECTION

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

TRIP CIRCUIT TESTED

NO RUST PRESENT

CT SHORTING BAR REMOVED

RELAY SETTINGS

AS FOUND

AS SPECIFIED

AS LEFT

EXTERNAL SUPERVISION (UV)


SYNCH CHECK LL-LB
SYNCH CHECK DL-DB
SYNCH CHECK LL-DB
SYNCH CHECK DL-LB
TIMER TL-2

2.0-20

TIMER TL-2

0.2-2.0

TIMER TL-2

0.02-0.2

TESTS
UNDERVOLTAGE - LINE

UNDERVOLTAGE - BUS

SUPERVISION INPUT
PHASE ANGLE

TIMING

SEC

SEC

SEC

SEAL-IN

Adc

Adc

Adc

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
47900, REVISED 12/4/2007

SYNCHRONISM CHECK RELAY

PAGE

371

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

47900, REVISED 12/4/2007

DIFFERENTIAL VOLTAGE RELAY


TYPE KAB
OWNER

372
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

VOLTAGE

TYPE

PICKUP RANGE

INSTRUCTION BOOKLET

CEY

MODEL / STYLE NO.

DROPOUT RANGE

SEAL-IN RANGE

CURVE

VT RATIO

A
:120

DEVICE NO.

VISUAL INSPECTION

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

NO RUST PRESENT

TAPS TIGHTENED

TRIP CIRCUIT TESTED


INSULATION RESISTANCE
CT SHORTING BAR REMOVED

RELAY SETTINGS

INSTANTANEOUS OVERCURRENT
SPECIFIED

AS FOUND

SEAL-IN

AS LEFT

SPECIFIED

AS FOUND

AS LEFT

PICKUP TESTS
PHASE

INSTANTANEOUS OVERCURRENT
AS FOUND

AS LEFT

VOLTAGE UNIT
SPECIFIED

SEAL-IN UNIT

AS FOUND

AS LEFT

AS FOUND

AS LEFT

ADC

ADC

ADC

ADC

ADC

ADC

TIMING TESTS

SPECIFIED

AS FOUND

AS LEFT

PHASE A PICKUP TIME @

SEC

SEC

SEC

PHASE B PICKUP TIME @

SEC

SEC

SEC

PHASE C PICKUP TIME @

SEC

SEC

SEC

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
40950, REVISED 12/26/2008

DIFFERENTIAL VOLTAGE RELAY


TYPE KAB
PAGE

373

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

40950, REVISED 12/26/2008

GROUND DIRECTIONAL OVERCURRENT RELAY

OWNER
ADDRESS
CUSTOMER

374
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

TYPE

MODEL / STYLE NO.

AC VOLTS

AMPS

INSTRUCTION BOOKLET

TIME OVERCURRENT CURVE TYPE

INSTANTANEOUS OVERCURRENT RANGE

DIRECTIONAL UNIT PICKUP:

POTENTIAL POLARIZED

CURRENT POLARIZED

DEVICES OPERATED

CT RATIO

:5

VISUAL INSPECTION

VT RATIO

:120

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

RELAY SETTINGS
OVERCURRENT TAP

TIME DIAL

MINIMUM TORQUE ANGLE


TORQUE
TORQUE LINK
LINK

IN

20 LAG

INSTANTANEOUS TAP

MAXIMUM TORQUE ANGLE


OUT

45 LAG

PICKUP & TIMING TESTS


SPECIFIED
NEUTRAL PICKUP

AS FOUND

AS LEFT

NEUTRAL TIMING TESTS


2X =

SEC

SEC

SEC

5X =

SEC

SEC

SEC

SEC

SEC

SEC

EFFECTIVE TORQUE ANGLE


DIRECTIONAL UNIT CHECK
CURRENT POLARIZATION

POTENTIAL POLARIZATION @ 5 Vac

INSTANTANEOUS UNIT

SEAL IN:

TIME ELEMENT

Adc

INSTANTANEOUS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Adc

Default Administrator
42500, REVISED 12/26/2008

GROUND DIRECTIONAL OVERCURRENT RELAY

PAGE

375

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

42500, REVISED 12/26/2008

DIGITRIP OVERCURRENT RELAY

OWNER
ADDRESS
CUSTOMER

376
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

TYPE

MODEL / STYLE NO.

SERIAL NO.

PHASE CT RATIO

DEVICES OPERATED

INSTRUCTION BOOKLET

VISUAL INSPECTION

:5
BOLT-IN:

GLASS CLEANED

ROUTINE MAINTENANCE

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

TRIP CIRCUIT TESTED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

ON

LONG TIME PU

A =

SHORT TIME PU

ON

OFF

INST. PU

ON

OFF

OFF

PHASE SETTINGS AS LEFT

DISCRIMINATOR

GROUND CT RATIO
DRAWOUT:

CT SHORTING BAR REMOVED

PHASE SETTINGS AS FOUND


DISCRIMINATOR

:5

ON

LONG TIME PU

A =

SHORT TIME PU

ON

OFF

INST. PU

ON

OFF

LONG TIME PU

A =

SHORT TIME PU

ON

OFF

INST. PU

ON

OFF

LONG TIME PU

A =

SHORT TIME PU

ON

OFF

INST. PU

ON

OFF

OFF

DELAY

DIP SWITCH SETTINGS

DELAY

AF

AL

1
DELAY

DELAY

3
4
5

GROUND SETTINGS AS FOUND

DISCRIMINATOR

ON

OFF

GROUND SETTINGS AS LEFT

DISCRIMINATOR

ON

OFF

PHASE TEST RESULTS


FUNCTION
LONG TIME
SHORT TIME
INSTANTANEOUS
GROUND FAULT

SHORT TIME
INSTANTANEOUS
GROUND FAULT

POLE 1 (sec)
TEST
AMPERES

CURRENT
MULTIPLE

TIME BAND (sec)


MINIMUM

MAXIMUM

AS
FOUND

AS
LEFT

AS FOUND
(sec)

AS LEFT
(sec)

DELAY

DELAY

7
8
9

DELAY

10

DELAY

POLE 2 (sec)
AS
FOUND

AS
LEFT

POLE 3 (sec)
AS
FOUND

AS
LEFT

LTPU
STPU
IPU
LTPU

GROUND TEST RESULTS


LONG TIME

LTPU
STPU

PHASE TCC TYPE

IPU

GROUND TCC TYPE

LTPU

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
41200, REVISED 1/30/2009

DIGITRIP OVERCURRENT RELAY

PAGE

377

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

41200, REVISED 1/30/2009

VOLTAGE RELAY

OWNER
ADDRESS
CUSTOMER

378
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER
VOLTAGE

PICKUP RANGE

INSTRUCTION BOOKLET

TYPE

MODEL / STYLE NO.

DROPOUT RANGE

SEAL-IN RANGE

CURVE

VT RATIO

:120

DEVICE NO.

VISUAL INSPECTION
YES

NO

ROUTINE MAINTENANCE

N/A

COVER GASKET OK

YES

GLASS CONDITION OK

GLASS CLEANED

FOREIGN MATERIAL

CASE CLEANED

MOISTURE

RELAY CLEANED

SPIRAL SPRING OK

CONNECTIONS TIGHTENED

BEARING ENDPLAY OK

TAPS TIGHTENED

BEARING CONDITION OK

CONTACTS CLEANED

DISC CLEARANCE OK

TRIP CIRCUIT TESTED

RUST PRESENT

INSULATION RES. MEGOHMS

NO

N/A

RELAY SETTINGS
AS SPECIFIED

AS FOUND

AS LEFT

VOLTAGE PICKUP

VOLTAGE DROPOUT

ADC

ADC

ADC

TIME DELAY
TARGET SEAL-IN

PICKUP TESTS
AS SPECIFIED

AS FOUND

AS LEFT

PICKUP

DROPOUT

ADC

ADC

ADC

TARGET SEAL-IN

TIMING TESTS
AS SPECIFIED

AS FOUND

AS LEFT

3 PH. DROP-OUT TIME TO

CY

CY

CY

1 PH. DROP-OUT TIME TO

CY

CY

CY

CY

CY

CY

PICKUP TIME 0.0 V TO RATED

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
49000, REVISED 12/26/2008

VOLTAGE RELAY

PAGE

379

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

49000, REVISED 12/26/2008

METERING MODULE TEST

OWNER

380
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

RELAYS

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

SERIAL NO.

STYLE/SERIES NO.

MODEL NO.

CONTROL VOLTAGE

TYPE

INSTRUCTION MANUAL

CLASS

OTHER

PHASE

INPUT VOLTAGE
(volts)

VOLTAGE
TURNS RATIO

A-N

B-N

C-N

A-B

A-C

B-C

PHASE

INPUT CURRENT
(amps)

CURRENT
TURNS RATIO

MEASURED
SYSTEM VOLTAGE
(volts)

MULTI-FUNCTION
METER READING

PERCENT
ERROR

MEASURED
SYSTEM CURRENT
(amps)

MULTI-FUNCTION
METER READING

PERCENT
ERROR

kWHRS: AS LEFT
3 PH. kW DEMAND
3 PH. kVA DEMAND

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
44100, REVISED 12/5/2007

METERING MODULE TEST

PAGE

381

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

44100, REVISED 12/5/2007

NEGATIVE SEQUENCE
OVERCURRENT RELAY TEST
OWNER

382
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

INSTRUCTION BOOKLET

TCC NO.

MODEL / STYLE NO.

DEVICES OPERATED

CT RATIO

DEVICE NO.
:5

VT RATIO

:120

VISUAL INSPECTION

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

RELAY SETTINGS
SPECIFIED

AS FOUND

AS LEFT

SEAL-IN

UNIT
TAP

TIME DIAL

TAP

TIME DIAL

TAP

TIME DIAL

SPECIFIED

AS FOUND

AS LEFT

INDUCTION
ALARM

PICKUP TESTS
INDUCTION COIL P.U. CURRENT
AS FOUND

ALARM COIL P.U. CURRENT

AS LEFT
ADC

AS FOUND
ADC

ALARM COIL VOLTAGE

AS LEFT

SPECIFIED

SPECIFIED
SEC.

AS FOUND

SEC.

AS LEFT

ADC

AS FOUND
AMPS

INDUCTION UNIT SEAL-IN


AS LEFT

ADC

AMPS

AS LEFT

ALARM UNIT SEAL-IN


AS FOUND

TIMING TEST

AS FOUND

AS LEFT
AMPS

SEC.

SPECIFIED
AMPS

SEC.

ADC

AS FOUND
AMPS

SEC.

AS LEFT
AMPS

SEC.

ADC

SPECIFIED
AMPS

SEC.

AS FOUND
AMPS

SEC.

AS LEFT
AMPS

SEC.

INDUCTION
ALARM

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
44500, REVISED 12/26/2008

NEGATIVE SEQUENCE
OVERCURRENT RELAY TEST
PAGE

383

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

44500, REVISED 12/26/2008

PHASE DIRECTIONAL OVERCURRENT RELAY

OWNER
ADDRESS
CUSTOMER

384
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

MODEL / STYLE NO.

AC VOLTS

AMPS

INSTRUCTION BOOKLET

TIME OVERCURRENT CURVE TYPE

INSTANTANEOUS OVERCURRENT RANGE

DIRECTIONAL UNIT PICKUP:

POTENTIAL POLARIZED

CURRENT POLARIZED

DEVICES OPERATED

CT RATIO

:5

VISUAL INSPECTION

VT RATIO

:120

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

RELAY SETTINGS
OVERCURRENT TAP

TIME DIAL

INSTANTANEOUS TAP

PICKUP & TIMING TESTS


AS FOUND

SPECIFIED

AS LEFT

PHASE A PICKUP

PHASE B PICKUP

PHASE C PICKUP

PHASE A TIMING

PHASE B TIMING

PHASE C TIMING

X=

SEC

SEC

SEC

X=

SEC

SEC

SEC

X=

SEC

SEC

SEC

X=

SEC

SEC

SEC

X=

SEC

SEC

SEC

X=

SEC

SEC

SEC

DIRECTIONAL UNIT CHECK


REVERSE CURRENT POLARITY
CLOSED BOTTOM CONTACTS

INSTANTANEOUS UNIT

SEAL-INS

CONTACTS OPEN
AS FOUND

AS LEFT

TIME

INSTANTANEOUS

PHASE A UNIT

YES

NO

YES

NO

Adc

Adc

PHASE B UNIT

YES

NO

YES

NO

Adc

Adc

PHASE C UNIT

YES

NO

YES

NO

Adc

Adc

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
46100, REVISED 2/21/2003

PHASE DIRECTIONAL OVERCURRENT RELAY

PAGE

385

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

46100, REVISED 2/21/2003

PROTECTION RELAY

CUSTOMER

Example Customer Company

PAGE

PLANT

TEST DATE

RELAYS

SUBSTATION

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

MANUFACTURER:

MODEL:

TYPE:

SOFTWARE VER.:

EQUIPMENT PROTECTED:

SERIAL NO.:

POSITION

JOB #

386
GENERAL

FORMS - ALL

TEST RESULTS

<enter function description>


<enter test description>

<enter text>

<enter text>

<enter text>

<enter text>

<enter result>

<enter result>

<enter result>

<enter result>

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
49900, REVISED 2/1/2012

POWER DIRECTIONAL
CAP RELAY TEST
OWNER

387
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

MODEL/STYLE NO.

RATED VOLTS

AMPS

DIRECTIONAL UNIT PICKUP

INSTRUCTION BOOKLET

CURVE

DEVICES OPERATED

DEVICE NUMBER

CT RATIO

:5

VISUAL INSPECTION

VT RATIO

:120

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REM.

RELAY SETTINGS

SINGLE PHASE TEST


CALCULATED MINIMUM PICKUP @ RATED VOLTAGE & MAX. Q
SEAL-IN UNIT

AS FOUND

WATT TAP SETTING


AS LEFT

ADC

I MIN. =

=
(1.732) (RATED VOLTS)

ADC

=
(1.732)

PICKUP TESTS
PHASE ANGLE TESTS
AS FOUND

AS SPECIFIED

AS LEFT

ANGLE 1 (ANGLE @ PICKUP)


ANGLE 2 (ANGLE @ PICKUP)
MAXIMUM ANGLE OF TORQUE (MAX. Q)
PICKUP @ MAXIMUM Q

TIMING POINTS AT RATED VOLTAGE & MAXIMUM TORQUE ANGLE


AS FOUND
AMPS

SECONDS

AS SPECIFIED
AMPS

SECONDS

AS LEFT
AMPS

AS FOUND

SECONDS

AMPS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

SECONDS

TESTED BY:
www.powerdb.com

AS SPECIFIED
AMPS

AS LEFT

SECONDS

AMPS

SECONDS

Default Administrator
46400, REVISED 2/18/2002

POWER DIRECTIONAL
CAP RELAY TEST
PAGE

388

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

46400, REVISED 2/18/2002

STATIC TIMING RELAY

OWNER

389
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

DC VOLTS

MODEL/STYLE NO.

AC VOLTS

TIME RANGE #1

PARTS BULLETIN

TIME RANGE #2

INSTRUCTION BOOKLET

SEAL-IN RANGE

OPERATING DEVICE

DEVICES OPERATED

VISUAL INSPECTION

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

RELAY SETTINGS

TIME DIAL
AS FOUND

SEAL-IN

AS SPECIFIED

AS LEFT

AS FOUND

AS SPECIFIED

AS LEFT

UNIT 1

ADC

ADC

ADC

UNIT 2

ADC

ADC

ADC

TEST RESULTS

TIME UNIT
AS FOUND

SEAL-IN UNIT

AS SPECIFIED

AS LEFT

AS FOUND

AS LEFT

UNIT 1

SEC

SEC

SEC

ADC

ADC

UNIT 2

SEC

SEC

SEC

ADC

ADC

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
47800, REVISED 12/4/2007

STATIC TIMING RELAY

PAGE

390

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

47800, REVISED 12/4/2007

BALANCED CURRENT RELAY

OWNER

391
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

General Electric

MODEL/STYLE NO.

CEY

RATED CURRENT

% SLOPE

MINIMUM PICKUP

SEAL-IN RANGE

TCC NO.

INSTRUCTION BOOKLET

DEVICES OPERATED

CT RATIO

VISUAL INSPECTION

:5

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REM.

RELAY SETTINGS

TAP / TIME DIAL


AS FOUND
A/

SPECIFIED
A/

AS LEFT
A/

SPECIFIED
%

% SLOPE
AS FOUND
%

AS LEFT
%

SPECIFIED
ADC

SEAL-IN UNIT
AS FOUND
ADC

AS LEFT
ADC

PICKUP TESTS
TIMING UNIT

MINIMUM PICKUP

SEAL-IN UNIT

PHASE
AS FOUND

AS LEFT

SPECIFIED

AS FOUND

AS LEFT

AS FOUND

AS LEFT

ADC

ADC

ADC

ADC

ADC

ADC

TIMING POINTS @ ZERO RESTRAINT


SPECIFIED

AS FOUND

AS LEFT

SPECIFIED

AS FOUND

AS LEFT

SPECIFIED

AS FOUND

AS LEFT

PHASE
AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

AMPS

SEC.

A
B
C
SLOPE TESTS

* REFER TO THE SLOPE CURVE TO VERIFY OPERATING CURRENT LIMITS


OPERATING CURRENT

OPERATING CURRENT LIMITS *

RESTRAINT CURRENT
PHASE A - TOP

PHASE B - MIDDLE

PHASE C - BOTTOM

MINIMUM

MAXIMUM

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
40500, REVISED 12/26/2008

BALANCED CURRENT RELAY

PAGE

392

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

40500, REVISED 12/26/2008

TIMING RELAY

OWNER

393
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TYPE

MODEL/STYLE NO.

RATED VOLTS

AMPS

PICKUP RANGE

TIME RANGE #2

SEAL-IN RANGE

TIME RANGE #1
INSTRUCTION BOOKLET

OPERATING DEVICE

DEVICES OPERATED

VISUAL INSPECTION

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

SPIRAL SPRING OK

TAPS TIGHTENED

BEARING ENDPLAY OK

CONTACTS CLEANED

BEARING CONDITION OK

TRIP CIRCUIT TESTED

DISC CLEARANCE OK

INSULATION RESISTANCE

NO RUST PRESENT

CT SHORTING BAR REMOVED

RELAY SETTINGS

TIME DIAL
AS FOUND

SEAL-IN

AS SPECIFIED

AS LEFT

AS FOUND

AS SPECIFIED

AS LEFT

UNIT 1

ADC

ADC

ADC

UNIT 2

ADC

ADC

ADC

TEST RESULTS

TIME UNIT
AS FOUND

SEAL-IN UNIT

AS SPECIFIED

AS LEFT

AS FOUND

AS LEFT

UNIT 1

SEC

SEC

SEC

ADC

ADC

UNIT 2

SEC

SEC

SEC

ADC

ADC

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
48000, REVISED 12/4/2007

TIMING RELAY

PAGE

394

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

48000, REVISED 12/4/2007

DIFFERENTIAL VOLTAGE RELAY


TYPE PVD
OWNER
ADDRESS
CUSTOMER

395
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

RELAYS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

General Electric

TYPE

VOLTAGE CONTINUOUS

CEY

VAC

MODEL / STYLE NO.

FREQUENCY

HZ

87L CALIBRATION CLOCKWISE HIGH

87L CALIBRATION CLOCKWISE LOW

87L VOLTAGE RANGE HIGH

87L VOLTAGE RANGE LOW

87L CURRENT RANGE HIGH

AMPS

87L CURRENT RANGE LOW

AMPS

SEAL-IN RANGE

DEVICE NO.

INSTRUCTION BOOKLET

CURVE

DEVICES OPERATED

CT RATIO

VISUAL INSPECTION

:5

VT RATIO

:120

ROUTINE MAINTENANCE

COVER GASKET OK

GLASS CLEANED

GLASS CONDITION OK

CASE CLEANED

NO FOREIGN MATERIAL

RELAY CLEANED

NO MOISTURE PRESENT

CONNECTIONS TIGHTENED

NO RUST PRESENT

TAPS TIGHTENED

TRIP CIRCUIT TESTED


INSULATION RESISTANCE
CT SHORTING BAR REMOVED

RELAY SETTINGS
87L
SPECIFIED

87H

AS FOUND
V

AS LEFT
V

SPECIFIED
V

SEAL-IN

AS FOUND
A

AS LEFT
A

SPECIFIED
A

AS FOUND

ADC

ADC

AS LEFT
ADC

PICKUP TESTS
87L

87H

PHASE
AS FOUND

AS LEFT

AS FOUND

AS LEFT

THYRITE STACK - 120VDC APPLIED

SEAL-IN

PHASE
SPECIFIED

AS FOUND

AS LEFT

AS FOUND

AS LEFT

mA

mA

mA

ADC

ADC

mA

mA

mA

ADC

ADC

mA

mA

mA

ADC

ADC

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
41000, REVISED 4/23/2013

DIFFERENTIAL VOLTAGE RELAY


TYPE PVD
PAGE

396

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

41000, REVISED 4/23/2013

SEL 351
DIRECTIONAL OVERCURRENT RELAY
OWNER

397
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
SEL

PLANT

RELAYS

SUBSTATION

POSITION

Pickup (amps)
Unit

Timing

Theo

Min

Max

As Found

As Left

Current

Current

Current

Current

Current

51P
Phase A-N

51P
Phase B-N

51P
Phase C-N

4.75

5.25

4.75

5.25

4.75

5.25

Value

Theo

As Found

As Found

As Left

As Left

Multiple

Current

Seconds

Sec

Error

Sec

Error

3
5

15
25

35

3
5

15
25

35

15

5
7

25
35

3
51A

5
7
3

51B

5
7
3

51C

5
7
3

51G

5
7
3

51Q

5
7
3

51N

5
7

Pickup (amps)
Unit

Theo

Min

Max

Current

Current

Current

A-N
As Found

B-N
As Left

As Found

C-N
As Left

As Found

As Left

50P1
50P2
50P3
50P4
50P5
50P6

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
43351, REVISED 2/10/2014

SEL 351
DIRECTIONAL OVERCURRENT RELAY
398

PAGE
Under - Over Voltage Phase Pickups (volts)
Theo

Min

Max

Unit

Volts

Volts

Volts

27P1P UV

3.75

6.25

A Phase Volts
As Found

B Phase Volts

As Left

As Found

C Phase Volts

As Left

As Found

As Left

27P2P UV
59P1P OV
59P2P OV
Under - Over Voltage Phase To Phase Pickups
Theo

Min

Max

Volts

Volts

Volts

Theo

Min

Max

Current

Current

Current

Unit

Phase A-B Volts


As Found

Phase B-C Volts

As Left

As Found

Phase C-A Volts

As Left

As Found

As Left

27PP UV
59PP OV
Phase To Phase Instantaneous Pickups (amps)
Unit

Phase A-B Current


As Found

Phase B-C Current

As Left

As Found

Phase C-A Current

As Left

As Found

As Left

50PP1
50PP2
50PP3
50PP4

Voltage Pickups
Theo

Min

Max

Unit

Volts

Volts

Volts

27P1P 3PH

3.75

6.25

Current Pickups (amps)


Volts
As Found

As Left

Unit

Theo

Min

Max

Current

Current

Current

Current
As Found

As Left

50PP1

59P1P 3PH

50PP2

59N1P OV

50PP3

59N2P OV

50PP4

59QP OV

50G1

59V1P OV

50G2

27B81P

50G3

27SP

50G4

59S1P

50G5

59S2P

50G6

25VLO

50Q1

25VHI

50Q2
50Q3
50Q4

UNIT
25ANG1
25ANG2

Sync Angle (degrees)


Min
Max

Angle
LEADING:

50Q5
As Found

As Left

LAGGING:

50QF

LEADING:

50N1

LAGGING:

50N2
50N3

Slip Frequency
Unit

50Q6
50QR

Min

Max

Hz

Hz

Pickup Hz
As Found

25

As Left

Drop Out Hz
As Found

As Left

50N4
50N5
50N6

0 COMMENTS:
3
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

43351, REVISED 2/10/2014

SEL 351
DIRECTIONAL OVERCURRENT RELAY
PAGE
Frequency Pickup
Unit

399

Frequency Time

Theo

Min

Max

Hz

Hz

Hz

Hz
As Found

Applied
As Left

Hz.

Seconds
Min

Seconds
Max

As Found

As Left

81D1
81D2
81D3
81D4
81D5
81D6
Reach
Current (amps)
Unit

Angle

Voltage

As Found

As Left

Impedance (ohms)
As Found

As Left

Error
As Found

As Left

Z2R
Z2F
Timer
Unit

Multiple

Value

Min

Max

Seconds

Seconds

Seconds
As Found

As Left

67P1
67P2
67P3
67P4
67G1
67G2
67G3
67G4
67Q1
67Q2
67Q3
67Q4
67N1
67N2
67N3
67N4

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

43351, REVISED 2/10/2014

SEL 351
DIRECTIONAL OVERCURRENT RELAY
400

PAGE
Identifier Labels

Instantaneous Overcurrent Elements


Unit

RID =
TID =
Current And Potential Transformer Ratios
CTR =
CTRN =
VNOM =

PTR =
PTRS =

Ph-Ph(PP)
Phase(P)
Neutral(N)
Res. Gnd.(G)
Neg. Seq.(Q)

Line Settings
Z1ANG =

Z1MAG =
Z0MAG =
Z0SMAG =
LL =

PkUp(50x1P) PkUp(50x2P) PkUp(50x3P) PkUp(50x4P) PkUp(50x5P) PkUp(50x6P) Enable(E50x)

Definite Time Overcurrent Elements


Unit

Z0ANG =
Z0SANG =

Time Delay (67x1D)

Time Delay (67x2D)

Other Enable
E32
E79
E81
EPWR

ESV
EDEM
ELOP

ZLF =
PLAF =
PLAR =
DIR1
DIR3
ORDER
Z2F
50QFP
a2
50GFP
a0
Z0R
50NRP

=
=
=
=
=
=
=
=
=
=

ESOTF
E25
EFLOC
ECOMM

Load-Encroachment Elements
ZLR =
NLAF =
NLAR =
Directional Elements
DIR2 =
DIR4 =
50P32P =
Z2R =
50QRP =
k2 =
50GRP =
Z0F =
50NFP =
a0N =
79OI2 =
79OI4 =
79RSLD =

Additional DCUB Trip Scheme Settings


GARD1D =
UBEND =

UBDURD =
Other Settings

TDURD =
3POD =
59RES =
32WRP =

CFD =
50LP =
Wattmetric Element Settings
32WFP =
32WD =
Synchronism Check Elements

25VLO =
25SF =
25ANG2 =
TCLOSD =

25VHI =
25ANG1 =
SYNCP =
Voltage Sag / Swell / Interrupt

VINT =
VSWELL =

VSAG =
DCB Trip Scheme Settings

Z3XPU =
BTXD =
67N2SD =
67Q2SD =

Z3XD =
67P2SD =
67G2SD =
POTT Trip Scheme Settings

Z3RBD =
ETDPU =
EWFC

Time Delay (67x4D)

Time Overcurrent Elements


EVOLT
ELOAD
ESSI

Reclosing Relay
79OI1 =
79OI3 =
79RSD =
79CLSD =

Time Delay (67x3D)

Phase(P)
Neutral(N)
Res. Gnd.(G)
Neg. Seq.(Q)

EBLKD =
EDURD =

COPYRIGHT 2002-2014 POWERDB, INC.

Unit

Pickup (51xP)

A Phase(A)
B Phase(B)
C Phase(C)
Ph-Ph(P)
Neutral(N)
Res. Gnd.(G)
Neg. Seq.(Q)

PhPkUp (PWRxP)

Curve (51xC)

Time Dial (51xTD) EM Reset (51xRS)

Power Elements
3PhPkUp (3PWRxP)
Type (PWRxT)

Enable(E51x)

Time Delay (PWRxD)

1
2
3
4
#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
#
1
2
3
4
5
6

SELogic Control Equation Variable Timers


Pickup (SVxPU)
Dropout (SVxDO)

Switch-Onto-Fault
52AEND =

CLOEND =
SOTFD =

Demand Metering Settings


DMTC =
NDEMP =
QDEMP =

PDEMP =
GDEMP =
Reclosing Relay Equations

79RI
79RIS
79DTL
79DLS
79SKP
79STL
79BRS
79SEQ
79CLS
Frequency Elements
Pickup (81DxP)
Dropout (81DxD)

Voltage Elements
UNIT
PkUp (xxxxP)
Phase Over V (59P1)
VS Over V (59S)
NegSeq Over V (59Q)
ZeroSeq Over V (59N)
PosSeq Over V (59V1)
Ph-Ph Over V (59P)
Ph-Ph Under V (27P)
VS Under V (27S)
Phase Under V (27P1)
5
Ph UV Block (27B81)

www.powerdb.com

=
=
=
=
=
=
=
=
=
Trip Logic Equations

TR =
TRCOMM =
TRSOTF =
DTT =
ULTR =

Close Logic Equations


PkUp (xxx2P)

52A =
CL =
ULCL =

Communications-Assisted Trip Scheme Input Equations


PT1
LOG1
PT2
LOG2
BT

=
=
=
=
=

43351, REVISED 2/10/2014

SEL 351
DIRECTIONAL OVERCURRENT RELAY
PAGE
Torque Control Equations for Time Overcurrent
51ATC
51BTC
51CTC
51PTC
51NTC
51GTC
51QTC

=
=
=
=
=
=
=

Torque Control Equations for Inst./Def. Time Overcur


67P1TC
67P2TC
67P3TC
67P4TC
67N1TC
67N2TC
67N3TC
67N4TC
67G1TC
67G2TC
67G3TC
67G4TC
67Q1TC
67Q2TC
67Q3TC
67Q4TC

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

OUT101
OUT102
OUT103
OUT104
OUT105
OUT106
OUT107
OUT201
OUT202
OUT203
OUT204
OUT205
OUT206
OUT207
OUT208
OUT209
OUT210
OUT211
OUT212

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Set Latch Bit (SETx)

Mirrored Bits Transmit Equations


Channel A (TMBxA)

Front-Panel Display Operation


FP_TO =
SCROLD =
FPNGD =
COPYRIGHT 2002-2014 POWERDB, INC.

Display Points
On Label (DPx_1)

Equation (DPx)

Off Label (DPx_0)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Load Profile Settings
LDLIST =

LDAR =

Power System Config & Date Format


NFREQ =
PHROT =
DATE_F =

SELogic Control Equation Variable Timer Input


=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Channel B (TMBxB)

1
2
3
4
5
6
7
8
#

Output Contact Equations

SV1
SV2
SV3
SV4
SV5
SV6
SV7
SV8
SV9
SV10
SV11
SV12
SV13
SV14
SV15

Reset Latch Bit (RSTx)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
#

Setting Group Selection Equations


SS1
SS2
SS3
SS4
SS5
SS6

401

Latch Bits Set / Reset Equations

DCLOP =

Settings Group Change Delay


LER =

TGR =

IN101D
IN103D
IN105D
IN201D
IN203D
IN205D
IN207D

Optoisolated Input Timers


IN102D =
IN104D =
IN106D =
IN202D =
IN204D =
IN206D =
IN208D =

=
=
=
=
=
=
=

Other Equations
ER
FAULT
BSYNCH
CLMON
BKMON
E32IV

=
=
=
=
=
=

COSP1
COSP3
KASP2
EBMON

=
=
=
=

Station DC Battery Monitor


DCHIP =
Event Parameters
PRE =
Breaker Monitor Settings
COSP2 =
KASP1 =
KASP3 =

Sequential Events Recorder Triggers


SER1 =
SER2 =
SER3 =
Voltage Input Configuration
PTCONN =

www.powerdb.com

VSCONN =
43351, REVISED 2/10/2014

SEL 351
DIRECTIONAL OVERCURRENT RELAY
PAGE
Reclosing Relay Labels
79LL =

79SL =

Protocol Settings
PROTO =
ADDR =

PREFIX =
SETTLE =

Communication Settings
SPEED =
PARITY =

BITS =
STOP =

Other Port Settings


T_OUT =
RTSCTS =

AUTO =
FASTOP =

COPYRIGHT 2002-2014 POWERDB, INC.

402

Local Bit Labels


#
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Local Bit (NLBx)

www.powerdb.com

Clear Local Bit (CLBx)

Set Local Bit (SLBx)

Pulse Local Bit (PLBx)

43351, REVISED 2/10/2014

ROTATING MACHINERY INSULATION TEST


STEP VOLTAGE TEST
OWNER

403
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

ROTATING MACHINERY

SUBSTATION
SERIAL NO.
SPECIAL ID
CIRCUIT
MFR
MFR YEAR
REASON
WEATHER
TANK TEMP
YR RWND
YR SERVICE
STATOR kV
FREQ Hz
TYPE
VOLTS
AMPS
CONFIGURATION

TEMPERATURE

MACHINE
TYPE
INS TYPE
COOLING
INS NAME
kVA 1
kVA 2
hp/kw
SPEED/rpm
PWR FACTOR
CREW SIZE
STA AMP 1
STA AMP 2
POLES

Enter TCF Manually:

Example Plant
AUTOMATED

PLANT
POSITION

EXCITER MFR
EXCITER S/N
EXCITER DESIGN
EXCITER VOLTS
EXCITER AMPS
EXCITER kW
EXCITER DRWG
EXCITER rpm
EXCITER TYPE
RES S/N
SEMI-CON COAT
VOLT GRADING APPLIED
GLOBAL VPI
H2 PRESS
H2 PRESS

TEMP. CORR. FACTOR (TCF) TO 20C

MAX. TEST VOLTAGE

WINDING 3 TO FRAME

WINDING 2 TO FRAME

WINDING 1 TO FRAME

TEST TIME
TIME
(minutes)

STEP VOLT.
(kVDC)

1.0

1.00

2.0

2.00

3.0

3.00

4.0

4.00

5.0

5.00

TIME
(minutes)

STEP VOLT.
(kVDC)

1.0

1.00

2.0

2.00

3.0

3.00

4.0

4.00

5.0

5.00

TIME
(minutes)

STEP VOLT.
(kVDC)

1.0

1.00

2.0

2.00

3.0

3.00

4.0

4.00

5.0

5.00

IR
(megohms)

IR 20C
(megohms)

CURRENT
(microamps)

KVDC
minutes

STEP VOLT.
TEST
WINDING 1
TO FRAME

IR
Current

KVDC

IR
(megohms)

IR 20C
(megohms)

CURRENT
(microamps)

STEP VOLT.
TEST
WINDING 2

IR
Current

KVDC

IR
(megohms)

IR 20C
(megohms)

CURRENT
(microamps)

STEP VOLT.
TEST
WINDING 3
TO FRAME

IR
Current

KVDC

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
98500, REVISED 10/17/2013

MOTOR POLARIZATION INDEX (PI) TEST

OWNER

404
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

ROTATING MACHINERY

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

FRAME

HORSEPOWER

VOLTAGE

PHASE

FREQUENCY

LOCKED ROTOR CURRENT

AMPS

HZ

RPM

FULL LOAD CURRENT

AMPS

POWER FACTOR

SERVICE FACTOR

TEMPERATURE RISE

DATE MANUFACTURED

NEMA DESIGN

SHAFT DIAMETER

LISTING

INSULATION CLASS
WEIGHT

UL

CSA

OTHER

THERMALLY PROTECTED

OTHER INFORMATION

CONNECTED EQUIPMENT

MOTOR TEMPERATURE

TEST VOLTAGE

kVDC

Enter TCF Manually:

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

Use Instrument PI Value:


WINDING 1 TO FRAME - MEGOHMS
MINUTES

READING
(megohms)

TEMP. CORR.
FACTOR

20C READING
(megohms)

WINDING 2 TO FRAME - MEGOHMS


READING
(megohms)

TEMP. CORR.
FACTOR

WINDING 3 TO FRAME - MEGOHMS

20C READING
(megohms)

READING
(megohms)

TEMP. CORR.
FACTOR

20C READING
(megohms)

0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.50
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
P.I. NO.*
* POLARIZATION INDEX = 10 MINUTE READING / 1 MINUTE READING

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
32000, REVISED 1/8/2013

MOTOR POLARIZATION INDEX (PI) TEST

PAGE

405

POLARIZATION CURVE

Winding 1: Red Square


Winding 2: Blue Circle
Winding 3: Green Triangle

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

32000, REVISED 1/8/2013

SYNCHRONOUS MOTOR
POLARIZATION INDEX (PI) TEST - ARMATURE
OWNER
ADDRESS
CUSTOMER

406
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

HUMIDITY

ROTATING MACHINERY

Example Plant
AUTOMATED

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

FRAME

HORSEPOWER

VOLTAGE

PHASE

FREQUENCY

LOCKED ROTOR CURRENT

AMPS

HZ

FULL LOAD CURRENT

RPM

AMPS

POWER FACTOR

SERVICE FACTOR

TEMPERATURE RISE

DATE MANUFACTURED

NEMA DESIGN

SHAFT DIAMETER

LISTING

INSULATION CLASS
WEIGHT

UL

CSA

OTHER

THERMALLY PROTECTED

OTHER INFORMATION

FIELD INFORMATION
TYPE
CURRENT RATING

SERIAL NO.
AMPS

VOLTAGE

TEMPERATURE RISE

VDC

POWER FACTOR

OTHER

CONNECTED EQUIPMENT
TEST VOLTAGE:

MOTOR TEMPERATURE
kVDC

Enter TCF Manually:

TEMPERATURE CORRECTION FACTOR T0 20C, TCF

Use Instrument PI Value:

ARMATURE WINDING TO GROUND


MINUTES

READING
(megohms)

TEMP. CORR.
FACTOR

20C

0.25
0.50
0.75
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
P. I.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
32450, REVISED 5/1/2013

SYNCHRONOUS MOTOR
POLARIZATION INDEX (PI) TEST - ARMATURE
PAGE

407

POLARIZATION CURVE

Armature: Red Square

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

32450, REVISED 5/1/2013

STATOR COIL
TIP UP TEST
OWNER
ADDRESS
CUSTOMER

Example Customer Company

PAGE

408

JOB #

FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

ROTATING MACHINERY

SUBSTATION

SERIAL NO.
SPECIAL ID
CIRCUIT
MFR
MFR YEAR
REASON
WEATHER
TANK TEMP
YR RWND
YR SERVICE
STATOR kV
FREQ Hz
TYPE
VOLTS
AMPS
CONFIGURATION

MACHINE
TYPE
INS TYPE
COOLING
INS NAME
kVA 1
kVA 2
hp/kw
SPEED/rpm
PWR FACTOR
CREW SIZE
STA AMP 1
STA AMP 2
POLES

PLANT

Example Plant

POSITION

AUTOMATED

EXCITER MFR
EXCITER S/N
EXCITER DESIGN
EXCITER VOLTS
EXCITER AMPS
EXCITER kW
EXCITER DRWG
EXCITER rpm
EXCITER TYPE
RES S/N
SEMI-CON COAT
VOLT GRADING APPLIED
GLOBAL VPI
H2 PRESS
H2 PRESS

TEST FREQUENCY: 60

COIL ID

STEP
NUMBER

TEST TYPE

kV
%

TEST
kV

1
2

UST-B

25

UST-B

50

3
4

UST-B

75

UST-B

100

Capacitance
C (pF)

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

P.F. %
MEAS.

TESTED BY:
Firmware Information:
www.powerdb.com

DIRECT
mA

WATTS

%
TIP UP

Default Administrator
Calibration Date:
98006, REVISED 1/6/2014

STATOR COIL
TIP UP TEST
409

POWER FACTOR %

PAGE

1-Blue Circle

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

98006, REVISED 1/6/2014

STATOR COIL
TIP UP TEST
PAGE

410

MULTIPLE QUICK TESTS

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

Off

TEST
kV

Test
Freq

L(H)
CAP.(pF)

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

98006, REVISED 1/6/2014

SYNCHRONOUS MOTOR
POLARIZATION INDEX (PI) TEST
OWNER

411
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

ROTATING MACHINERY

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

FRAME

HORSEPOWER

VOLTAGE

PHASE

FREQUENCY

LOCKED ROTOR CURRENT

AMPS

HZ

FULL LOAD CURRENT

RPM

AMPS

POWER FACTOR

SERVICE FACTOR

TEMPERATURE RISE

DATE MANUFACTURED

NEMA DESIGN

SHAFT DIAMETER

LISTING

INSULATION CLASS
WEIGHT

UL

CSA

OTHER

THERMALLY PROTECTED

OTHER INFORMATION

FIELD INFORMATION
TYPE

SERIAL NO.

CURRENT RATING

AMPS

VOLTAGE

TEMPERATURE RISE

VDC

POWER FACTOR

OTHER

CONNECTED EQUIPMENT
TEST VOLTAGE:

MOTOR TEMPERATURE

STATOR

kVDC

Enter TCF Manually:

ROTOR

kVDC

Use Instrument PI Value:

STATOR TO FRAME - ROTOR GUARDED


MINUTES

READING
(megohms)

TEMP. CORR.
FACTOR

20C READING
(megohms)

TEMPERATURE CORRECTION FACTOR TO 20 C

ROTOR TO FRAME - STATOR GUARDED


READING
(megohms)

TEMP. CORR.
FACTOR

20C READING
(megohms)

0.25
0.50
0.75
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
P. I.

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
32400, REVISED 1/8/2013

SYNCHRONOUS MOTOR
POLARIZATION INDEX (PI) TEST
PAGE

412

POLARIZATION CURVE

Stator: Red Square


Rotor: Blue Circle

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

32400, REVISED 1/8/2013

ROTATING MACHINES
TIP UP TEST
OWNER
ADDRESS
CUSTOMER

Example Customer Company

PAGE

413

JOB #

FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

SERIAL NO.
SPECIAL ID
CIRCUIT
MFR
MFR YEAR
REASON
WEATHER
TANK TEMP
YR RWND
YR SERVICE
STATOR kV
FREQ Hz
TYPE
VOLTS
AMPS
CONFIGURATION

PLANT

Example Plant

POSITION

AUTOMATED

ROTATING MACHINERY

SUBSTATION

MACHINE
TYPE
INS TYPE
COOLING
INS NAME
kVA 1
kVA 2
hp/kw
SPEED/rpm
PWR FACTOR
CREW SIZE
STA AMP 1
STA AMP 2
POLES

EXCITER MFR
EXCITER S/N
EXCITER DESIGN
EXCITER VOLTS
EXCITER AMPS
EXCITER kW
EXCITER DRWG
EXCITER rpm
EXCITER TYPE
RES S/N
SEMI-CON COAT
VOLT GRADING APPLIED
GLOBAL VPI
H2 PRESS
H2 PRESS

TEST FREQUENCY: 60

GROUNDED TIP UP TEST

PHASE

CIRCUIT
DESCRIPTION

kV
%

TEST
kV

T1 GND T2, T3

25

T1 GND T2, T3

50

T1 GND T2, T3

75

T1 GND T2, T3

100

T2 GND T3, T1

25

T2 GND T3, T1

50

T2 GND T3, T1

75

T2 GND T3, T1

100

T3 GND T1, T2

25

10

T3 GND T1, T2

50

11

T3 GND T1, T2

75

12

T3 GND T1, T2

100

TEST ID

Capacitance
C (pF)

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

P.F. %
MEAS.

TESTED BY:
Firmware Information:
www.powerdb.com

DIRECT
mA

WATTS

%
TIP UP

Default Administrator
Calibration Date:
98005, REVISED 2/12/2014

ROTATING MACHINES
TIP UP TEST
414

POWER FACTOR %

PAGE

Phase A - Blue Circle

Phase B - Red Triangle


GND - Purple Square

Phase C - Green Triangle

UNGROUNDED TIP UP TEST

PHASE

CIRCUIT
DESCRIPTION

kV
%

TEST
kV

T1 MES T2 GND T3

25

T1 MES T2 GND T3

50

T1 MES T2 GND T3

75

T1 MES T2 GND T3

100

T2 MES T3 GND T1

25

T2 MES T3 GND T1

50

T2 MES T3 GND T1

75

T2 MES T3 GND T1

100

T3 MES T1 GND T2

25

10

T3 MES T1 GND T2

50

11

T3 MES T1 GND T2

75

12

T3 MES T1 GND T2

100

TEST ID

COPYRIGHT 2002-2014 POWERDB, INC.

Capacitance
C (pF)

www.powerdb.com

P.F. %
MEAS.

DIRECT
mA

WATTS

%
TIP UP

98005, REVISED 2/12/2014

ROTATING MACHINES
TIP UP TEST
415

POWER FACTOR %

PAGE

Phase A - Blue Circle

COPYRIGHT 2002-2014 POWERDB, INC.

Phase B - Red Triangle

Phase C - Green Triangle

www.powerdb.com

98005, REVISED 2/12/2014

ROTATING MACHINES
TIP UP TEST
PAGE

416

MULTIPLE QUICK TESTS

TEST
NO

INSULATION
TESTED

TEST
MODE

SUPPRESS.

UST-R

Off

TEST
kV

Test
Freq

L(H)
CAP.(pF)

DIRECT

POWER FACTOR %

%VDF
MEAS.

@ 20C

CORR.

mA

IR

WATTS

1.000

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

98005, REVISED 2/12/2014

ROTATING MACHINERY
POLARIZATION INDEX (PI) TEST
OWNER

417
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

ROTATING MACHINERY

SUBSTATION
SERIAL NO.
SPECIAL ID
CIRCUIT
MFR
MFR YEAR
REASON
WEATHER
TANK TEMP
YR RWND
YR SERVICE
STATOR kV
FREQ Hz
TYPE
VOLTS
AMPS
CONFIGURATION

Example Plant
AUTOMATED

PLANT
POSITION

MACHINE
TYPE
INS TYPE
COOLING
INS NAME
kVA 1
kVA 2
hp/kw
SPEED/rpm
PWR FACTOR
CREW SIZE
STA AMP 1
STA AMP 2
POLES

EXCITER MFR
EXCITER S/N
EXCITER DESIGN
EXCITER VOLTS
EXCITER AMPS
EXCITER kW
EXCITER DRWG
EXCITER rpm
EXCITER TYPE
RES S/N
SEMI-CON COAT
VOLT GRADING APPLIED
GLOBAL VPI
H2 PRESS
H2 PRESS

CONNECTED EQUIPMENT

TEST VOLTAGE

MOTOR TEMPERATURE

Enter TCF Manually:

kVDC

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

Use Instrument PI / DAR Value:

...CLICK HERE TO SELECT DEVICE


A
MINUTES

READING
(megohms)

B
CORR. VALUE
(megohms)

READING
(megohms)

C
CORR. VALUE
(megohms)

READING
(megohms)

CORR. VALUE
(megohms)

0.25
0.50
0.75
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
P. I.
D. A. R.

INSULATION
CONDITION

DAR
60/30 SEC

POLARIZATION
INDEX (PI)

POOR
QUESTIONABLE
GOOD
EXCELLENT

<1
1.0 - 1.25
1.4 - 1.6
> 1.6

<1
1.0 - 2
2-4
>4

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
97560, REVISED 10/10/2013

ROTATING MACHINERY
POLARIZATION INDEX (PI) TEST
PAGE
DATE

10/13/2014

SUBSTATION

TEMPERATURE

HUMIDITY

EQPT. LOCATION

Example Plant

POSITION

AUTOMATED

ROTATING MACHINERY

418

POLARIZATION CURVE

A : Red Square

B : Blue Circle

C : Green Triangle

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

97560, REVISED 10/10/2013

MOTOR HIGH POTENTIAL TEST

OWNER
ADDRESS
CUSTOMER

419
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

ROTATING MACHINERY

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

FRAME

HORSEPOWER

VOLTAGE

PHASE

FREQUENCY

LOCKED ROTOR CURRENT

AMPS

HZ

RPM

FULL LOAD CURRENT

AMPS

POWER FACTOR

SERVICE FACTOR

TEMPERATURE RISE

DATE MANUFACTURED

NEMA DESIGN

SHAFT DIAMETER

LISTING

INSULATION CLASS
WEIGHT

UL

CSA

OTHER

THERMALLY PROTECTED

OTHER INFORMATION

CONNECTED EQUIPMENT
MOTOR TEMPERATURE

TEST VOLTAGE UTILIZED:

DC

AC, 60HZ

AC, 180HZ

PHASE IDENTIFICATION

Winding 1
TIME
MINUTES

TEST
VOLTAGE
(volts)

WINDING
1

WINDING
2

Winding 2

Winding 3

WINDING
3

0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
11.00
12.00
13.00
14.00
15.00
16.00
17.00
18.00
19.00
20.00

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
32200, REVISED 4/22/2009

MOTOR HIGH POTENTIAL TEST

PAGE

420

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

32200, REVISED 4/22/2009

SYNCHRONOUS MOTOR
DISSIPATION FACTOR TEST
OWNER

421
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

HUMIDITY

ROTATING MACHINERY

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

FRAME

HORSEPOWER

VOLTAGE

PHASE

FREQUENCY

LOCKED ROTOR CURRENT

AMPS

HZ

FULL LOAD CURRENT

RPM

AMPS

POWER FACTOR

SERVICE FACTOR

TEMPERATURE RISE

DATE MANUFACTURED

NEMA DESIGN

SHAFT DIAMETER

LISTING

INSULATION CLASS
WEIGHT

UL

CSA

OTHER

THERMALLY PROTECTED

OTHER INFORMATION

FIELD INFORMATION
TYPE

SERIAL NO.

CURRENT RATING

AMPS

VOLTAGE

TEMPERATURE RISE

VDC

POWER FACTOR

OTHER

CONNECTED EQUIPMENT

MOTOR TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF


STATOR WINDING TEST
CAPACITANCE
TYPE OF TEST

TEST
kV

SW.
POS.

DIAL READING
NORM.

REV.

CALC.
AVG.

MULTIPLIER

% DISSIPATION FACTOR
PICO
FARADS

DIAL READING
NORM.

REV.

CALC.
AVG.

MULTIPLIER

MEAS.
%

20C
%

CALC.
%
P.F.

25% GST=STATOR-GND; RTR GND


100% GST=STATOR-GND; RTR GND
25% GST=STATOR-GND; RTR GND
100% GST=STATOR-GND; RTR GND
25% UST=STATOR-ROTOR
100% UST=STATOR-ROTOR
ROTOR WINDING TEST
25% GST=RTR-GND; STATOR GND
100% GST=RTR-GND; STATOR GND
25% GST=RTR-GND; STATOR GND
100% GST=RTR-GND; STATOR GND
25% UST=ROTOR-STATOR
100% UST=ROTOR-STATOR

DF
PF =

1 + DF

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
32500, REVISED 4/22/2009

SYNCHRONOUS MOTOR
DISSIPATION FACTOR TEST
PAGE

422

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

32500, REVISED 4/22/2009

SYNCHRONOUS MOTOR
WINDING RESISTANCE
OWNER

423
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

ROTATING MACHINERY

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

FRAME

HORSEPOWER

VOLTAGE

PHASE

FREQUENCY

LOCKED ROTOR CURRENT

AMPS

HZ

FULL LOAD CURRENT

RPM

AMPS

POWER FACTOR

SERVICE FACTOR

TEMPERATURE RISE

DATE MANUFACTURED

NEMA DESIGN

SHAFT DIAMETER

LISTING

INSULATION CLASS
WEIGHT

UL

CSA

OTHER

THERMALLY PROTECTED

OTHER INFORMATION

FIELD INFORMATION
TYPE

SERIAL NO.

CURRENT RATING

AMPS

VOLTAGE

TEMPERATURE RISE

VDC

POWER FACTOR

OTHER
STATOR WINDING
R
WINDING MATERIAL:

COPPER
R
MEASURED
RESISTANCE
OHMS

RESISTANCE
CORRECTED TO
85 C, OHMS

T
T

T = TOTAL WINDING RESISTANCE AT 85C


M = TOTAL WINDING RESISTANCE AT TEST TEMPERATURE
S = TEMPERATURE FOR DESIRED RESISTANCE (85C)
M = AMBIENT TEMPERATURE
K = TEMPERATURE RESISTANCE CONSTANT (C)

PHASE A -

COPPER = 234.5C

PHASE B -

DELTA WINDING MULTIPLIER = 3/2X

PHASE C -

WYE WINDING MULTIPLIER = 3X

TOTAL WINDING RESISTANCE


ROTOR WINDING
WINDING MATERIAL:

COPPER
CONNECTED CONFIGURATION:
CALCULATED RESITANCE
CORRECTED TO 85C

MEASURED RESISTANCE
OHMS

DELTA

MOTOR TEMPERATURE

WYE
C

OHMS

FIELD RESISTOR

NAMEPLATE VALUE

MEASURED RESISTANCE

OHMS

CALCULATED RESISTANCE
CORRECTED TO 85C

OHMS

OHMS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

T S + TK
R T = RM T M + TK

TESTED BY:
www.powerdb.com

Default Administrator
32700, REVISED 4/22/2009

SYNCHRONOUS MOTOR
WINDING RESISTANCE
PAGE

424

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

32700, REVISED 4/22/2009

SYNCHRONOUS MOTOR
ROTOR WINDING VOLTAGE DROP TEST
OWNER

425
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

ROTATING MACHINERY

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

FRAME

HORSEPOWER

VOLTAGE

PHASE

FREQUENCY

LOCKED ROTOR CURRENT

AMPS

HZ

FULL LOAD CURRENT

RPM

AMPS

POWER FACTOR

SERVICE FACTOR

TEMPERATURE RISE

DATE MANUFACTURED

NEMA DESIGN

SHAFT DIAMETER

LISTING

INSULATION CLASS
WEIGHT

UL

CSA

OTHER

THERMALLY PROTECTED

OTHER INFORMATION

FIELD INFORMATION
TYPE

SERIAL NO.

CURRENT RATING

AMPS

VOLTAGE

TEMPERATURE RISE

VDC

POWER FACTOR

OTHER

COIL NO.

VOLTAGE READING (volts)

COIL NO.

VOLTAGE READING

COIL NO.

21

41

22

42

23

43

24

44

25

45

26

46

27

47

28

48

29

49

10

30

50

11

31

51

12

32

52

13

33

53

14

34

54

15

35

55

16

36

56

17

37

57

18

38

58

19

39

59

20

40

60

APPLIED TEST VOLTAGE

VAC

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

VOLTAGE READING

TESTED BY:
www.powerdb.com

Default Administrator
32800, REVISED 4/22/2009

SYNCHRONOUS MOTOR
ROTOR WINDING VOLTAGE DROP TEST
PAGE

426

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

32800, REVISED 4/22/2009

MOTOR DISSIPATION FACTOR TEST

OWNER

427
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

ROTATING MACHINERY

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

FRAME

HORSEPOWER

VOLTAGE

PHASE

FREQUENCY

LOCKED ROTOR CURRENT

AMPS

HZ

RPM

FULL LOAD CURRENT

AMPS

POWER FACTOR

SERVICE FACTOR

TEMPERATURE RISE

DATE MANUFACTURED

NEMA DESIGN

SHAFT DIAMETER

LISTING

INSULATION CLASS
WEIGHT

UL

CSA

OTHER

THERMALLY PROTECTED

OTHER INFORMATION

CONNECTED EQUIPMENT

MOTOR TEMPERATURE

CAPACITANCE
TEST

TYPE OF TEST

TEST
kV

SW.
POS.

DIAL READING
NORM.

REV.

CALC.
AVG.

MULTIPLIER

% DISSIPATION FACTOR
CAP.
pF

DIAL READING
NORM.

REV.

CALC.
AVG.

MULTIPLIER

MEAS.
%

20
%

CALC.
%
P.F.
20C

1
2
3
4
5
6

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

WINDING TIP UP TESTS


1. GST - WINDING 1 - GROUND @ 25% TEST VOLTAGE
DF

2. GST - WINDING 1 - GROUND @100% TEST VOLTAGE

PF =

3. GST - WINDING 2 - GROUND @ 25% TEST VOLTAGE

1 + DF

4. GST - WINDING 2 - GROUND @ 100% TEST VOLTAGE


5. GST - WINDING 3 - GROUND @ 25% TEST VOLTAGE
6. GST - WINDING 3 - GROUND @ 100% TEST VOLTAGE

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
32100, REVISED 4/22/2009

MOTOR DISSIPATION FACTOR TEST

PAGE

428

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

32100, REVISED 4/22/2009

MOTOR STATOR
WINDING RESISTANCE TEST
OWNER
ADDRESS
CUSTOMER

429
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

ROTATING MACHINERY

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

FRAME

HORSEPOWER

VOLTAGE

PHASE

FREQUENCY

LOCKED ROTOR CURRENT

AMPS

HZ

FULL LOAD CURRENT

RPM

AMPS

POWER FACTOR

SERVICE FACTOR

TEMPERATURE RISE

DATE MANUFACTURED

NEMA DESIGN

SHAFT DIAMETER

LISTING

INSULATION CLASS
WEIGHT

UL

CSA

OTHER

THERMALLY PROTECTED

OTHER INFORMATION

R
R
T
T
T

CONNECTED CONFIGURATION

DELTA

WYE

T = TOTAL WINDING RESISTANCE AT 85C


M = TOTAL WINDING RESISTANCE AT TEST TEMPERATURE

MOTOR TEMPERATURE

S = TEMPERATURE FOR DESIRED RESISTANCE (85C)


M = AMBIENT TEMPERATURE
K = TEMPERATURE RESISTANCE CONSTANT (C)
COPPER = 234.5C

DELTA WINDING MULTIPLIER = 3/2X


WYE WINDING MULTIPLIER = 3X

MEASURED
RESISTANCE
OHMS

RESISTANCE
CORRECTED TO
85 C, OHMS

PHASE A - T1 - T2
PHASE B - T3 - T4
T S + TK
R T = RM T M + TK

PHASE C - T5 - T6
TOTAL RESISTANCE

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
32300, REVISED 4/22/2009

MOTOR STATOR
WINDING RESISTANCE TEST
PAGE

430

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

32300, REVISED 4/22/2009

SYNCHRONOUS MOTOR
HIGH POTENTIAL TEST
OWNER
ADDRESS
CUSTOMER

431
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

ROTATING MACHINERY

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

FRAME

HORSEPOWER

VOLTAGE

PHASE

FREQUENCY

LOCKED ROTOR CURRENT

AMPS

HZ

FULL LOAD CURRENT

RPM

AMPS

POWER FACTOR

SERVICE FACTOR

TEMPERATURE RISE

DATE MANUFACTURED

NEMA DESIGN

SHAFT DIAMETER

LISTING

INSULATION CLASS
WEIGHT

UL

CSA

OTHER

THERMALLY PROTECTED

OTHER INFORMATION

FIELD INFORMATION
TYPE

SERIAL NO.

CURRENT RATING

AMPS

VOLTAGE

TEMPERATURE RISE

VDC

POWER FACTOR

OTHER

CONNECTED EQUIPMENT

MOTOR TEMPERATURE
TEST VOLTAGE

C
kV

DC

AC

STATOR HIGH POTENTIAL TEST


TIME
MINUTES

TEST
VOLTAGE (kV)

0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
32600, REVISED 4/22/2009

SYNCHRONOUS MOTOR
HIGH POTENTIAL TEST
PAGE

432

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

32600, REVISED 4/22/2009

MEDIUM VOLTAGE
SWITCHBOARD INSULATION TEST
OWNER

433
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

SWITCHBOARDS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

TYPE

DRAWING NO.

PHASE AMPACITY

VOLTAGE CLASS

WITHSTAND RATING

kA

CONDUCTOR

CU

AL

INSTALLED DEVICES
VACUUM BREAKERS

AIR BREAKERS

LOADBREAK DISCONNECTS

VOLTAGE RELAYS

NUMBER OF BAYS

OVERCURRENT RELAYS

OTHER PROTECTIVE RELAYS

AUXILIARY RELAY

PANEL METERS

kWHR METERS

VT's

CPT's

CT's

OTHER

DESCRIPTION

INSPECTED

CONDITION

CLEANED/LUBED

OVERALL CLEANLINESS
INSULATING MEMBERS
CUBICLES
GROUND CONNECTIONS
AUXILIARY DEVICES

INSULATION TEST VOLTAGE

kVDC

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF =

INSULATION RESISTANCE TEST RESULTS - MEGOHMS


PHASE

BUS SECTION TESTED

A-GND

B-GND

C-GND

N-GND

A-B

A-C

B-C

RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C

ACTUAL READING

SHADING INDICATES TEMPERATURE CORRECTED READING TO 20C

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
50000, REVISED 8/26/2013

SWITCHBOARD BUS
CONNECTION TEST
OWNER
ADDRESS
CUSTOMER

434
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

SWITCHBOARDS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

DRAWING NO.

PHASE AMPACITY

BUS SECTION TESTED


FROM

TO

VOLTAGE CLASS

WITHSTAND RATING

RESISTANCE IN MICRO-OHMS
A

TYPE

BUS SECTION TESTED


G

FROM

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

kA

TO

TESTED BY:
www.powerdb.com

CONDUCTOR

CU

AL

RESISTANCE IN MICRO-OHMS
A

Default Administrator
50400, REVISED 4/22/2009

SWITCHBOARD BUS
CONNECTION TEST
PAGE

435

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

50400, REVISED 4/22/2009

LOW VOLTAGE
SWITCHBOARD INSULATION TEST
OWNER
ADDRESS
CUSTOMER

436
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

SWITCHBOARDS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

TYPE

DRAWING NO.

PHASE AMPACITY

VOLTAGE CLASS

WITHSTAND RATING

kA

CONDUCTOR

CU

AL

INSTALLED DEVICES
DRAWOUT LVACB

BOLT-IN LVACB

DRAWOUT MCCB

BOLT-IN MCCB

BOLTED PRESSURE SWITCHES

FUSED DISCONNECTS

PROTECTIVE RELAYS

PANEL METERS

kWHR METERS

VT's

CT's

CPT's

OTHER

DESCRIPTION

INSPECTED

CONDITION

CLEANED/LUBED

OVERALL CLEANLINESS
INSULATING MEMBERS
CUBICLES
GROUND CONNECTION
AUXILIARY DEVICES

TEST VOLTAGE

kVDC

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

INSULATION RESISTANCE TEST RESULTS - MEGOHMS

BUS SECTION TESTED

A-GND

B-GND

C-GND

N-GND

A-B

A-C

B-C

A-N

B-N

C-N

RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
50100, REVISED 4/22/2009

LOW VOLTAGE
SWITCHBOARD INSULATION TEST
PAGE

437

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

50100, REVISED 4/22/2009

MEDIUM VOLTAGE
SWITCHBOARD HIGH POTENTIAL TEST
OWNER
ADDRESS
CUSTOMER

438
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

SWITCHBOARDS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

DRAWING NO.

PHASE AMPACITY

TYPE
VOLTAGE CLASS

WITHSTAND RATING

kA

CONDUCTOR

CU

AL

INSTALLED DEVICES
VACUUM BREAKERS

AIR BREAKERS

LOADBREAK DISCONNECTS

NUMBER OF BAYS

VOLTAGE RELAYS

OVERCURRENT RELAYS

OTHER PROTECTIVE RELAYS

AUXILIARY RELAYS

PANEL METERS

kWHR METERS

VT's

CPT's

CT's

OTHER

DESCRIPTION

INSPECTED

CONDITION

CLEANED/LUBED

OVERALL CLEANLINESS
INSULATING MEMBERS
CUBICLES
GROUND CONNECTIONS
AUXILIARY DEVICES

INSULATION TEST VOLTAGE

kVDC

EQUIPMENT TEMPERATURE

TEST VOLTAGE MULTIPLIER

K1 = RANGE MULTIPLIER

HIGHPOTENTIAL TESTS
LEAKAGE - MICROAMPS
BUS SECTION TESTED

K1

A-GND

B-GND

C-GND

N-GND
BUS HIGH POTENTIAL TESTS
CONDUCTED PHASE TO GROUND,
WITH OTHER CONDUCTORS
GROUNDED. LEAKAGE RECORDED
AFTER TEST VOLTAGE APPLIED
FOR ONE MINUTE.

RDG.
TOTAL LEAKAGE
RDG.
TOTAL LEAKAGE
RDG.
TOTAL LEAKAGE

TOTAL LEAKAGE = ( K1 ) ( ACTUAL READING )

RDG.
TOTAL LEAKAGE
RDG.
TOTAL LEAKAGE

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
50050, REVISED 4/22/2009

MEDIUM VOLTAGE
SWITCHBOARD HIGH POTENTIAL TEST
PAGE

439

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

50050, REVISED 4/22/2009

MEDIUM VOLTAGE
SWITCHBOARD INSULATION TEST
OWNER
ADDRESS
CUSTOMER

440
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

SWITCHBOARDS

SUBSTATION

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

TYPE

DRAWING NO.

PHASE AMPACITY

VOLTAGE CLASS

WITHSTAND RATING

kA

CONDUCTOR

CU

AL

INSTALLED DEVICES
VACUUM BREAKERS

AIR BREAKERS

LOADBREAK DISCONNECTS

VOLTAGE RELAYS

NUMBER OF BAYS

OVERCURRENT RELAYS

OTHER PROTECTIVE RELAYS

AUXILIARY RELAY

PANEL METERS

kWHR METERS

VT's

CPT's

CT's

OTHER

DESCRIPTION

INSPECTED

CONDITION

CLEANED/LUBED

OVERALL CLEANLINESS
INSULATING MEMBERS
CUBICLES
GROUND CONNECTIONS
AUXILIARY DEVICES

INSULATION TEST VOLTAGE

kVDC

TEST VOLTAGE MULTIPLIER, K1

K2 = (K1) (TCF)

EQUIPMENT TEMPERATURE

TEMPERATURE CORRECTION FACTOR TO 20C, TCF =


INSULATION RESISTANCE TEST RESULTS - MEGOHMS

BUS SECTION TESTED

RANGE
MULT.

PHASE

K2

A-GND

B-GND

C-GND

N-GND

A-B

A-C

B-C

RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C
RDG.
20C

ACTUAL READING

SHADING INDICATES TEMPERATURE CORRECTED READING TO 20C

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
50000, REVISED 9/10/2012

MEDIUM VOLTAGE
SWITCHBOARD INSULATION TEST
PAGE

441

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

50000, REVISED 9/10/2012

SWITCHGEAR INSPECTION

OWNER

442
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

SWITCHBOARDS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

TYPE

CURRENT RATING

VOLTAGE CLASS

VOLTS

CONDITION

REMARK NUMBER

AMPERES

ADDITIONAL INFORMATION

INSPECTIONS

EXTERIOR OF EQUIPMENT

ALL INTERIOR OF CUBICLES

ALL INTERIOR BUS

DOORS

DOOR HANDLES

LOCKING BARS / MECHANISMS

INSTRUMENTS

RELAY COVERS

BREAKER

CELL CONTACTS

CONTROL TRANSFORMERS

GROUNDING

RAILS

GUIDES

WIRING

TERMINAL CONNECTIONS

GRID ASSEMBLIES

SPACE HEATERS

CELL INTERLOCKS

AUXILIARY CONTACT ASSEMBLIES

FILTERS IN PLACE

VENTS ARE CLEAR

CONDITION

CABLE SYSTEMS

BUS SUPPORT INSULATORS AND SPACING

REMARK NUMBER

PANELS

BRACKETS

METERING TRANSFORMERS

ROLLERS

INSTRUMENTS

SHUTTER MECHANISMS

SYSTEM MAINTENANCE AND CHECKS

TORQUE-TEST BOLTED BUS (READILY ACCESSIBLE CONNECTIONS ONLY)

LUBRICATE DRAW-OUT ASSEMBLY PARTS

VACUUM AND CLEAN INTERIOR OF CUBICLES

OPERATE CONTROLS AND CHECK CORRECTNESS OF FUNCTIONS

CHECK AUTOMATIC TRANSFER RELAY OPERATION (IF USED)

ANNUNCIATOR

= ITEMS FOUND IN SATISFACTORY CONDITION

= ITEMS FOUND IN POOR CONDITION AND REQUIRING FUTURE CORRECTIVE ACTION

= ITEMS REPAIRED OR CORRECTED AND LEFT IN SATISFACTORY CONDITION

= ITEMS REQUIRING IMMEDIATE CORRECTIVE ACTIONS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

ALARM / TARGET OPERATION

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 6/22/2010

SWITCHGEAR INSPECTION

443

PAGE
INSULATION RESISTANCE
DESCRIBE WHAT WAS TESTED
REFERENCE STANDARD:

NETA

ACCEPTABLE

TEST VOLTAGE:

VOLTS DC

DURATION:

MINUTE(S)

MEASURED

RECOMMENDED

RESULT

RESULT

MINIMUM

ACCEPTABLE

(MEGOHMS)

(MEGOHMS)

(YES / N0)

PHASE - TO - PHASE - AND - GROUND


PHASE A TO PHASE B, PHASE C AND GROUND
PHASE B TO PHASE C, PHASE A AND GROUND
PHASE C TO PHASE A, PHASE B AND GROUND
OVERPOTENTIAL
DESCRIBE WHAT WAS TESTED
REFERENCE STANDARD:

NETA

ACCEPTABLE

TEST VOLTAGE:

VOLTS DC

DURATION:

MINUTE(S)

MEASURED

RESULT

RESULT

RESULT

ACCEPTABLE

(MEGOHMS)

(PASS / FAIL)

(YES / N0)

PHASE - TO - PHASE - AND - GROUND


PHASE A TO PHASE B, PHASE C AND GROUND
PHASE B TO PHASE C, PHASE A AND GROUND
PHASE C TO PHASE A, PHASE B AND GROUND
CONNECTION RESISTANCE
CONNECTION FROM
CONNECTION TO

MEASURED RESULT
(

OHMS)

ACCEPTABLE
(YES / NO)

CONNECTION FROM
CONNECTION TO

PHASE

PHASE

PHASE

PHASE

PHASE

PHASE

CONNECTION FROM

CONNECTION FROM

CONNECTION TO

CONNECTION TO

PHASE

PHASE

PHASE

PHASE

PHASE

PHASE

NETA
ARE RESULTS SATISFACTORY

MEASURED RESULT
(

OHMS)

ACCEPTABLE
(YES / N0)

CONNECTION RESISTANCE REQUIREMENT: COMPARE RESULTS TO RESULTS OF SIMILAR CONNECTIONS.


YES

NO

( IF NO, SEE COMMENTS FOR AN EXPLANATION )

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 6/22/2010

POWER PANEL INSULATION TEST

OWNER
ADDRESS
CUSTOMER

444
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

SWITCHBOARDS

SUBSTATION

POSITION

MANUFACTURER

CATALOG NO.

SERIAL NO.

VOLTAGE

TYPE

AMPACITY

PANEL WITHSTAND RATING

MAIN

NO. FEEDER DISCONNECTS

OTHER

FED FROM

TYPE OF LOADS

EQUIPMENT TEMPERATURE

MLO

NO. FEEDER BREAKERS

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

PANEL DESIGNATION:

TEST VOLTAGE

kVDC

PANEL LOCATION:

TEST RESULTS - MEGOHMS


RDG.

20C

RDG.

20C

RDG.

A - GRD

A-B

A-N

B - GRD

A-C

B-N

C - GRD

B-C

C-N

20C

N - GRD
CONNECTED EQUIPMENT

MANUFACTURER

CATALOG NO.

SERIAL NO.

VOLTAGE

TYPE

AMPACITY

PANEL WITHSTAND RATING

MAIN

NO. FEEDER DISCONNECTS

OTHER

FED FROM

TYPE OF LOADS

EQUIPMENT TEMPERATURE

MLO

NO. FEEDER BREAKERS

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

PANEL DESIGNATION:

TEST VOLTAGE

kVDC

PANEL LOCATION:

TEST RESULTS - MEGOHMS


RDG.

20C

RDG.

20C

RDG.

A - GRD

A-B

B - GRD

A-C

B-N

C - GRD

B-C

C-N

20C

A-N

N - GRD
CONNECTED EQUIPMENT

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
50300, REVISED 6/22/2010

POWER PANEL INSULATION TEST

PAGE

445

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

50300, REVISED 6/22/2010

ASCO TRANSFER SWITCH CALIBRATION REPORT


NEW GROUP 7 CONTROL PANEL
OWNER
ADDRESS
CUSTOMER

446
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFER SWITCHES

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

SYSTEM VOLTAGE

WIRING NO.

CONTROLS TYPE:

TYPE
AMPACITY
ELECTROMECHANICAL

SOLID STATE

MICROPROCESSOR

INSTALLED OPTIONS

TIME DELAYS

AS FOUND

OVERRIDE MOMENTARY OUTAGES


ADJUSTMENT RANGE 0 TO 6 SEC. OFF OFF ON OFF
FACTORY SET @ 1 SEC.
5
6
7 8
TIMING TEST RESULTS
RETRANSFER TO NORMAL
ADJUSTMENT RANGE 0 TO 30 MIN. OFF OFF ON OFF
FACTORY SET @ 30 MIN.
1
2
3 4
TIMING TEST RESULTS
NO LOAD ENGINE COOL DOWN
ADJUSTMENT RANGE 0 TO 60 MIN. OFF OFF ON OFF
FACTORY SET @ 5 MIN.
5
6
7 8
TIMING TEST RESULTS
TRANSFER TO EMERGENCY
ADJUSTMENT RANGE 0 TO 5 MIN. OFF OFF OFF OFF
FACTORY SET @ 0 SEC.
1
2
3
4
TIMING TEST RESULTS
SENSOR SETTINGS
NORMAL SOURCE PICKUP VOLTAGE
PHASE A
ADJUSTMENT RANGE 85 TO 100%
PHASE B
FACTORY SET @ 90%
PHASE C
DIP SWITCH

OFF ON OFF ON

SETTINGS

OFF

FACTORY SET @ 60 HERTZ

OFF = 3 PHASE ON = 1 PHASE


IN-PHASE MONITOR
ON = ACTIVE,

OFF = OFF

SEC
5

MIN

MIN

MIN

SEC
%

MIN

MIN

VOLTS

SEC
5

MIN

SEC
VOLTS

SEC
VOLTS

DROPOUT

EMERGENCY FREQUENCY

PHASE SELECTION

PICKUP

OFF ON OFF ON

SETTINGS

SEC
5

AS LEFT

EMERGENCY SOURCE VOLTAGE PICKUP


ADJUSTMENT RANGE 85 TO 100%
FACTORY SET @ 90%
DIP SWITCH

SPECIFIED

OFF

7
OFF

NORMAL SOURCE DROP-OUT VOLTAGE


ADUSTMENT RANGE 75 TO 98%
FACTORY SET @ 94%
EMERGENCY FREQUENCY PICKUP

PHASE A
PHASE B
PHASE C
1

ADJ. RANGE 90-100% FACTORY SET @ 95%

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
54300, REVISED 4/22/2009

ASCO TRANSFER SWITCH CALIBRATION REPORT


NEW GROUP 7 CONTROL PANEL
PAGE

447

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

54300, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH TEST


TS UNIT
OWNER

448
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFER SWITCHES

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

SYSTEM VOLTAGE

TYPE

WIRING NO.

CONTROLS TYPE:

AMPACITY
ELECTROMECHANICAL

SOLID STATE

MICROPROCESSOR

INSTALLED OPTIONS

DESCRIPTION

INSPECTED

CONDITION

CLEAN/LUBE

OVERALL CLEANLINESS
INSULATING MEMBERS
MECHANICAL CONNECTIONS
STRUCTURAL MEMBERS
CUBICLE
RACKING DEVICES
CONTACT FINGERS
MAIN CONTACTS
ARCING CONTACTS
ARC CHUTES
OPERATING MECHANISM
CONTACT SEQUENCE
GROUND CONNECTION
AUXILIARY DEVICES
LOAD CONDUCTOR NO./ PHASE:

SIZE:

KCM:

CU

AL

POLE RESISTANCE
EQUIPMENT TEMPERATURE
R
R
T
T
T

TEMPERATURE CORRECTION FACTOR 20C, TCF

T = TOTAL POLE RESISTANCE AT 85C


M = TOTAL POLE RESISTANCE AT TEST TEMPERATURE
T S + TK
R T = RM T M + TK

S = TEMPERATURE FOR DESIRED RESISTANCE (20C)


M = AMBIENT TEMPERATURE
K = TEMP. RESISTANCE CONSTANT (C)
COPPER = 234.5C

NORMAL
POLE

AS FOUND

20C

EMERGENCY
AS LEFT

20C

POLE

AS FOUND

20C

AS LEFT

20C

N
MICRO-OHMS LINE TO LOAD

MICRO-OHMS LINE TO LOAD

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
54100, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH TEST


TS UNIT
PAGE

449

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

54100, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH TEST


OLD GROUP 8 OR GROUP 9 CONTROL PANEL
OWNER

450
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFER SWITCHES

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

SYSTEM VOLTAGE

TYPE

WIRING NO.

CONTROLS TYPE:

AMPACITY
ELECTROMECHANICAL

SOLID STATE

MICROPROCESSOR

INSTALLED OPTIONS

115 - 125

28.5 - 31.5

10.4 - 11.9

6
7
8

TEST KIT
CKT BOARD
TEST KIT
CKT BOARD
SWITCH NO. TEST VLTG SWITCH NO. TEST VLTG
VALUES

TEST KIT
CKT BOARD
SWITCH NO. TEST VLTG

SPECIFIED

TEST KIT
CKT BOARD
SWITCH NO. TEST VLTG

AS FOUND
VALUES

A2 BOARD
SWITCH S18 TESTS

SPECIFIED
VALUES

A1 BOARD
SWITCH S18 TESTS

111 - 121

28 - 31

9.3 - 10.3

10.4 - 11.9

S14 ON

S15 OFF

TEST KIT
CKT BOARD
TEST KIT
CKT BOARD
SWITCH NO. TEST VLTG SWITCH NO. TEST VLTG
S14 ON

S14 ON

S15 OFF

S15 OFF

4
S16 OFF

4
S16 OFF

4
S16 OFF

TIME DELAY CALIBRATION


AS FOUND

SPECIFIED

AS LEFT

OVERRIDE MOMENTARY OUTAGES


ACC
NO. 1

ADJUSTMENT RANGE 0.5 TO 6 SEC.


FACTORY SET @ 1 SEC.
TRANSFER TO EMERGENCY

ACC
NO. 2B

ADJUST RANGE UP: 0-60 SEC DOWN 0-8 MIN


FACTORY SET @ 0 SEC.
NO-LOAD ENGINE COOL DOWN

ACC
NO. 2E

ADJUST RANGE UP: 0-8 SEC DOWN 0.5-30 MIN


FACTORY SET @ 5 MINS
RE-TRANSFER TO NORMAL

ACC
NO. 3

ADJUST RANGE UP: 0 SEC DOWN: 0.5-30 MIN


FACTORY SET @ 30 MINS

SENSOR SETTINGS (120V BASE)


NORMAL SOURCE PICKUP VOLTAGE
ADJUSTMENT RANGE 85 TO 100%
FACTORY SET @ 90%
NORMAL SOURCE DROPOUT VOLTAGE
ADJUSTMENT RANGE 75 TO 98%
FACTORY SET @ 85%
EMERGENCY SOURCE VOLTAGE
ADJUSTMENT RANGE 85 TO 100%
FACTORY SET @ 90%
EMERGENCY SOURCE FREQUENCY
ADJUSTMENT RANGE 90 TO 100%
FACTORY SET @ 95%

READING

READING

READING

PHASE B
PHASE C
PHASE A
PHASE B
PHASE C
PICKUP
15%
FIXED

DROPOUT
PICKUP

12%
FIXED

DROPOUT

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

PHASE A

TESTED BY:
www.powerdb.com

Default Administrator
54500, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH TEST


OLD GROUP 8 OR GROUP 9 CONTROL PANEL
PAGE

451

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

54500, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH TEST

OWNER

452
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFER SWITCHES

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

SYSTEM VOLTAGE

TYPE

WIRING NO.

CONTROLS TYPE:

AMPACITY
ELECTROMECHANICAL

SOLID STATE

MICROPROCESSOR

INSTALLED OPTIONS

DESCRIPTION
OVERALL CLEANLINESS
INSULATING MEMBERS
MECHANICAL CONNECTIONS
STRUCTURAL MEMBERS
MAIN CONTACTS
ARCING CONTACTS

INSPECTED

CONDITION

CLEAN/LUBE

TIME DELAYS

DESCRIPTION
ARCING CHUTES
OPERATING MECHANISM
CONTACT SEQUENCE
GROUND CONNECTION
AUXILIARY DEVICES
LOAD CONDUCTOR NO.

SPECIFIED

INSPECTED

CONDITION

SIZE

CLEAN/LUBE

CU

AS FOUND

AL

AS LEFT

OVERRIDE MOMENTARY OUTAGES


ADJUSTMENT RANGE:
FACTORY SET @

SEC

TRANSFER TO EMERGENCY
ADJUSTMENT RANGE:
FACTORY SET @

SEC

NO LOAD ENGINE COOL DOWN


ADJUSTMENT RANGE:
FACTORY SET @

MIN

RE-TRANSFER TO NORMAL
ADJUSTMENT RANGE:
FACTORY SET @
SENSOR SETTINGS

MIN
NOMINAL VOLTAGE:

NORMAL SOURCE PICKUP VOLTAGE


ADJUSTMENT RANGE:
FACTORY SET @

TCF TO 20C

PHASE B
PHASE A
PHASE B

PICKUP

NORMAL
AS FOUND

20C

EMERGENCY
AS LEFT

20C

A
C

POLE

AS FOUND

20C

AS LEFT

20C

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

DROPOUT

POLE RESISTANCE
TESTED FROM LINE TO
LOAD TERMINALS

VOLTS & HZ

DROPOUT

POLE

PICKUP

EMERGENCY SOURCE FREQUENCY


ADJUSTMENT RANGE:

EQPT. TEMP

VOLTZ & HZ

PHASE C

EMERGENCY SOURCE VOLTAGE


ADJUSTMENT RANGE:
%
FACTORY SET @

FACTORY SET @

PHASE C

NORMAL SOURCE DROPOUT VOLTAGE


ADJUSTMENT RANGE:
FACTORY SET @

VOLTS & HZ
PHASE A

TESTED BY:
www.powerdb.com

Default Administrator
54000, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH TEST

PAGE

453

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

54000, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH


CONTROLS TEST
OWNER

454
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFER SWITCHES

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

SYSTEM VOLTAGE

TYPE

WIRING NO.

CONTROLS TYPE:

AMPACITY
ELECTROMECHANICAL

SOLID STATE

MICROPROCESSOR

INSTALLED OPTIONS

TIME DELAYS

AS FOUND

SPECIFIED

AS LEFT

OVERRIDE MOMENTARY OUTAGES


ADJUSTMENT RANGE:
FACTORY SET @
SEC
TRANSFER TO EMERGENCY
ADJUSTMENT RANGE:
FACTORY SET @

SEC

NO-LOAD ENGINE COOL DOWN


ADJUSTMENT RANGE:
FACTORY SET @
MIN
RE-TRANSFER TO NORMAL
ADJUSTMENT RANGE:
FACTORY SET @

MIN

NOMINAL VOLTAGE:

AS FOUND
SENSOR SETTINGS

NORMAL SOURCE PICKUP VOLTAGE


ADJUSTMENT RANGE:
FACTORY SET @
VOLTS
NORMAL SOURCE DROPOUT VOLTAGE
ADJUSTMENT RANGE:
FACTORY SET @
VOLTS
EMERGENCY SOURCE VOLTAGE
ADJUSTMENT RANGE:
FACTORY SET @
VOLTS
EMERGENCY SOURCE FREQUENCY
ADJUSTMENT RANGE:
FACTORY SET @
HERTZ

VOLTS & HZ

VOLTZ & HZ

AS LEFT
%

VOLTS & HZ

PHASE A
PHASE B
PHASE C
PHASE A
PHASE B
PHASE C
PICKUP
DROPOUT
PICKUP
DROPOUT

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

SPECIFIED
%

TESTED BY:
www.powerdb.com

Default Administrator
54200, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH


CONTROLS TEST
PAGE

455

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

54200, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH TEST


NEW GROUP 8 OR 9 CONTROL PANEL
OWNER

456
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFER SWITCHES

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

SYSTEM VOLTAGE

TYPE

WIRING NO.

CONTROLS TYPE:

AMPACITY
ELECTROMECHANICAL

SOLID STATE

MICROPROCESSOR

INSTALLED OPTIONS

SWITCH S18 TEST - NORMAL


CONTROL PANEL

TEST KIT
SWITCH NO.

CKT BOARD
TEST VLTG

SWITCH S18 TESTS - EMERGENCY

TEST KIT
SWITCH NO.

CKT BOARD
TEST VLTG

TEST KIT
SWITCH NO.

CKT BOARD
TEST VLTG

TEST KIT
SWITCH NO.

CKT BOARD
TEST VLTG

10.6 - 12.2

TIME DELAY CALIBRATION

4
5

POTENTIOMETER/
ACTUATOR

25.8 - 28.8

10.6 - 12.2

TIMING

ACTUATOR
UP/DOWN

AS FOUND
ACTUATOR
UP/DOWN

EMERGENCY

10 - 11.6

AS LEFT

EMERGENCY

28 - 31

SPECIFIED

111 - 121

NORMAL

AS LEFT

NORMAL

SPECIFIED

TEST

SPECIFIED

AS LEFT

TIMING

ACTUATOR
UP/DOWN

TIMING

OVERRIDE MOMENTARY OUTAGES


ACC
NO. 1

ADJUSTMENT RANGE 0.5 TO 6 SEC.

P4 / NA

FACTORY SET @ 1 SEC.


TRANSFER TO EMERGENCY
ACC
NO. 2B

ADJUST RANGE UP: 0-60 SEC DOWN 0-8 MIN

P2 / 2

FACTORY SET @ 0 SEC.


NO-LOAD ENGINE COOL DOWN
ACC
NO. 2E

ADJUST RANGE UP: 0-8 SEC DOWN 0.5-30 MIN

P3 / 3

FACTORY SET @ 5 MINS


RE-TRANSFER TO NORMAL
ACC
NO. 3

ADJUST RANGE UP: 0 SEC DOWN: 0.5-30 MIN

P1 / 1

FACTORY SET @ 30 MINS


SENSOR SETTINGS (120V BASE)
NORMAL SOURCE PICKUP VOLTAGE
ADJUSTMENT RANGE 85 TO 100%
FACTORY SET @ 90%
NORMAL SOURCE DROPOUT VOLTAGE
ADJUSTMENT RANGE 75 TO 98%
FACTORY SET @ 85%
EMERGENCY SOURCE VOLTAGE
ADJUSTMENT RANGE 85 TO 100%
FACTORY SET @ 90%
EMERGENCY SOURCE FREQUENCY
ADJUSTMENT RANGE 90 TO 100%
FACTORY SET @ 95%

READING

READING

READING

PHASE B
PHASE C
PHASE A
PHASE B
PHASE C
PICKUP
15%
FIXED

DROPOUT
PICKUP

12%
FIXED

DROPOUT

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

PHASE A

TESTED BY:
www.powerdb.com

Default Administrator
54400, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH TEST


NEW GROUP 8 OR 9 CONTROL PANEL
PAGE

457

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

54400, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH


OLD GROUP 8 / GROUP 9 CONTROL PANEL
OWNER

458
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFER SWITCHES

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

CATALOG NO.

SYSTEM VOLTAGE

TYPE

WIRING NO.

CONTROLS TYPE:

AMPACITY
ELECTROMECHANICAL

SOLID STATE

MICROPROCESSOR

INSTALLED OPTIONS

MOTHER BOARD CHECK OUT

TEST POINT

NORMAL
1 - 15

82.6 - 91.4 VAC

2 - 15

82.6 - 91.4 VAC

3 - 15

82.6 - 91.4 VAC

4 - 15

21.8 - 24.1 VAC

5 - 15

21.8 - 24.1 VAC

6 - 15

21.8 - 24.1 VAC

7 - 15

21.8 - 24.1 VAC

8 - 15

21.8 - 24.1 VAC

9 - 15

21.8 - 24.1 VAC

10 - 15

28.5 - 31.5 VDC

11 - 15

115.9 - 128.1 VDC

82.6 - 91.4 VAC

13 - 15

21.8 - 24.1 VAC

14 - 15

21.8 - 24.1 VAC

A1 BOARD

A2 BOARD

SWITCH S18 TESTS

SWITCH S18 TESTS

CKT BOARD
TEST KIT
CKT BOARD
TEST KIT
CKT BOARD
TEST VLTG SWITCH NO. TEST VLTG SWITCH NO. TEST VLTG

28.5 - 31.5
10.4 - 11.9

7
8

VALUES

6
SPECIFIED

115 - 125
VALUES

VALUES

SPECIFIED

26.1 - 28.9 VDC

12 - 15

(CP30 DISCONNECTED)

10 - 15

AS FOUND

TEST KIT

111 - 121

28 - 31

TEST KIT
CKT BOARD TEST KIT CKT BOARD TEST KIT CKT BOARD
SWITCH NO. TEST VLTG SWITCH NO. TEST VLTG SWITCH NO. TEST VLTG
S14 ON

S14 OFF 2

9.3 - 10.3

10.4 - 11.9

S16 OFF

S15 ON

2
3

S15 OFF

S16 OFF 5

TESTED BY:
www.powerdb.com

S14 OFF

S15 OFF

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

AS LEFT
(VAC)

(CP14 DISCONNECTED)

EMERGENCY

SWITCH NO.

AS FOUND
(VAC)

REFERENCE

4
S16 ON

Default Administrator
54550, REVISED 4/22/2009

AUTOMATIC TRANSFER SWITCH


OLD GROUP 8 / GROUP 9 CONTROL PANEL
PAGE

459

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

54550, REVISED 4/22/2009

TRANSFORMER WINDING RESISTANCE QUICK TEST

OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

460
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

TRANSFORMERS

POSITION

Asset ID:

MANUAL WINDING RESISTANCE


First Winding Units:

Second Winding Units:

Ohms

Ohms

Winding Material:

Cu

Please select the First (and Second) Winding to test


Test #

Description

Current
(amp)

First
Winding

First Winding
Reading

None

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

Second Winding
Reading

Reading Stability %
First
Second

None

TESTED BY:
Firmware Information:

Second
Winding

Default Administrator
Calibration Date:
56301, REVISED 1/10/2014

MAGNETIC BALANCE

OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

461
FORMS - ALL

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMERS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

Nameplate Data
Serial Number
Manufacturer
Winding Material
Allowed Error

Year
Phases
Reason
Weight

Cu
%

Class
Coolant
Oil Volume
Oil Temp

3
lb

YNyn0
Voltage (kV)

Diagram # 7

kVA

Rated I

BIL
Impedance
Weather
Tank Type

OIL
GAL
C

#
Taps

Nominal

Changer

Primary

Off Load

Secondary

On Load

kV
%
SEALED

Tap Setting

(ANSI)

Transformer Turns Ratio

Tap
H/L

Voltage
H/L

Test
V

TTR

Actual
TTR

H1 - H0 / X1 - X0
%
I exc
error
mA

Phase
(Deg)

Actual
TTR

H2 - H0 / X2 - X0
%
I exc
error
mA

Phase
(Deg)

Actual
TTR

H3 - H0 / X3 - X0
%
I exc
error
mA

Phase
(Deg)

1 NominalNominal
2

H1

H0

H2

H0

H3

H0

Magnetic Balance Test

Applied Voltage to
High Voltage Side B/W

Measured Percentage (%)


H1-H0

H2-H0

H3-H0

H1-H0

0.0000

0.0000

0.0000

H2-H0

0.0000

0.0000

0.0000

H3-H0

0.0000

0.0000

0.0000

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
93510, REVISED 2/19/2014

Dd0

Diagram # 3

Detect Transformer Type

ASSET ID:

Windings

(ANSI)

Test
Voltage
(V)

Actual
TTR

TEST DATE:

Excitation
Current
(mA)

10/13/2014

Phase
Deviation
(degrees)

H1 - H3 / X1 - X3
H2 - H1 / X2 - X1
H3 - H2 / X3 - X2
Test 1 of 1

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
56001, REVISED 11/26/2013

VOLTAGE REGULATOR
TURNS RATIO TEST
OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

463
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

1
PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED
ALLOWED ERROR 1

CLASS
COOLANT OIL
BIL
VREG

Diagram # 43 (ANSI)

VOLTAGE (kV) kVA

RATED I

PRIMARY:
SECOND:

#
TAPS
5
1

NOMINAL CHANGER
3
3

Example Plant
AUTOMATED

PLANT

lb

DSG SERIAL NUM


S
L
SL

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

kV

AMPS

YEAR

GAL
C
%

TAP
SETTING

DETC
DETC

COMMENTS:

High Side

Tap #

Voltage

Low Side
Tap #

Voltage

H1 - H2 / X2 - X1
Test
Volt

Calculated
Ratio

Actual
Ratio

Percent
Error

Excitation
Current (mA)

Phase
(Degrees)

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
56370, REVISED 12/11/2013

Dd0

Diagram # 1

Detect Transformer Type

ASSET ID:

High Side

(ANSI)

Tap #

Voltage

TEST DATE:

Low Side
Tap #

Voltage

10/13/2014

H-H/X-X
Test
Volt

Calculated
Ratio

Actual
Ratio

Percent
Error

Excitation
Current (mA)

Phase
(Degrees)

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
56003, REVISED 11/21/2013

THREE-WINDING TRANSFORMERS
CAPACITANCE AND POWER FACTOR TESTS
OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

465
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMERS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

CLASS
COOLANT OIL
BIL

PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED

YNyn0yn0

Diagram # 7

(ANSI)

VOLTAGE (kV) kVA


PRIMARY:
SECOND:
TERTIARY:

#
TAPS

RATED I

/
/
/

NOMINAL CHANGER

5
1
1

3
3

C HG + CHL

CHG
CHL

UST-R

3
4
5
6
7
8
9
10
11
12
13
14
15
11
12

CHL
CLG + CLT
CLG
CLT
CLT
CTG + CHT
CTG
CHT

Test
Mode

AMPS

YEAR

TAP
SETTING

DETC
LTC
LTC

TRANSFORMER OVERALL TEST SET UP

INSULATION
TESTED

kV

COMMENTS:

TEST FREQUENCY: 60

Test
No.

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

DSG SERIAL NUM


H1
lb
H2
H3
GAL H0
C X1
% X2
X3
X0
Y1
Y2
Y3
Y0

Test Lead Connections


HV

Red

Blue Gnd

GSTg-B

GSTg-RB

TRANSFORMER OVERALL TEST RESULTS

TEST
kV

Freq
Sweep

Capacitance
C (pF)

DIRECT

POWER FACTOR %

%VDF
Measured

@ 20C

Corr Factor

mA

Watts

IR

Test 1 Minus Test 2


GSTg-R

GSTg-RB

UST-B

Test 5 Minus Test 6


GSTg-B

GSTg-RB

UST-R

CHT
CHG'
CLG'
CTG'
CH + CL + CT GSTg-RB
CH + CL + CT

Test 9 Minus Test 10


CHG Minus H Bushings
CLG Minus L Bushings
CTG Minus T Bushings
H
Test 2 + 6 + 10

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
94500, REVISED 12/17/2013

THREE-WINDING TRANSFORMERS
CAPACITANCE AND POWER FACTOR TESTS
PAGE

466

EQUIVALENT CIRCUIT

INSULATION RATING KEY


G=GOOD
D=DETERIORATED
I=INVESTIGATE
B=BAD

NOTE:
SHORT EACH WINDING
ON ITSELF

Transformer - Bushing C1 Tests


Test
No.

Bushing Nameplate
Dsg.

SERIAL #

CAT. #

PF

Test
Cap. (pF) Mode

16 H1

UST-R

HI 17 H2
kV 18 H3

UST-R

19 H0

UST-R

20

X1

UST-R

LOW 21
kV

X2

UST-R

22

X3

UST-R

23

X0

UST-R

24

Y1

UST-R

T 25
kV 26

Y2

UST-R

Y3

UST-R

27

Y0

28

TEST
kV

POWER FACTOR %

Freq Capacitance
Sweep
C (pF)
Measured

@ 20C Corr Factor

DIRECT
mA

WATTS

%VDF

IR

UST-R

UST-R
OIL TEST

UST-R

Transformer - Bushing C2 Tests


Test
No.

Bushing Nameplate
Dsg.

29
30
31
32
33
LOW 34
kV 35
36
37
LOW 38
kV 39
40
HI
kV

SERIAL #

CAT. #

H1
H2
H3
H0
X1
X2
X3
X0
Y1
Y2
Y3
Y0

PF

Cap. (pF)

Test
Mode

TEST
kV

POWER FACTOR %

Freq Capacitance
Sweep
C (pF)
Measured

@ 20C Corr Factor

DIRECT
mA

WATTS

%VDF

IR

GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

94500, REVISED 12/17/2013

ASSET ID:
DESCRIPTION:
MODE: UST:MEAS RED, GND BLUE

TEST
VOLTAGE

% POWER
FACTOR

DIRECT
MILLIAMPS

CAPACITANCE: 0.00 pF

WATTS

TRANSFORMER
IEC 61378-1
OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

468
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

CLASS
COOLANT OIL
BIL

PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED
ALLOWED ERROR 0.05

Winding Type

VOLTAGE (kV) kVA

RATED I

PRIMARY:
SECOND:

#
TAPS
5
1

NOMINAL CHANGER
3
3

DSG SERIAL NUM


H1
lb
H2
H3
GAL X1
C X2
% X3

Example Plant
AUTOMATED

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

kV

AMPS

YEAR

TAP
SETTING

DETC
LTC

COMMENTS:

TAP
H/L

Voltage
H/L

Test
V

TTR

Actual
TTR

%
error

Phase Angle (deg)

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
56006, REVISED 12/2/2013

TRANSFORMER WINDING RESISTANCE TEST

OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

469
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMERS

SUBSTATION

MFR
SER NO
YEAR
TYPE
CLASS
PHASES

WEIGHT
WEATHER
BIL
IMPEDANCE
REASON
Max Wdg Diff (%):

SEALED
3

Example Plant
AUTOMATED

PLANT
POSITION

lb
kV
%

OIL VOLUME
OIL TEMP
WINDING TEMP
CORRECT TO
COOLANT

85
OIL

GAL
C
C
C

Dd0

Diagram # 3
kVA

VOLTAGE (kV)

RATED I

PRIMARY:
SECOND:

# TAPS
5
1

NOMINAL
3
1

CHANGER

TAP SETTING

DETC
DETC

(ANSI)

WINDING MATERIAL
Cu
Cu

HIGH VOLTAGE WINDING RESISTANCE

Show Graph
Units: Ohms

Measured Resistance
Current
(amp)

TAP

1
2
3
4
5

1
2
Nominal
4
5

Nameplate
Voltage

H1 - H3

H2 - H1

H3 - H2

Reading
Stability %

Winding
Difference %

0
0
0
0
0

LOW VOLTAGE WINDING RESISTANCE

Show Graph
Units: Ohms

Measured Resistance
Current
(amp)

TAP

Nominal

SHOW RESULTS

Nameplate
Voltage

X1 - X 3

X2 - X 1

X3 - X 2

Reading
Stability %

Winding
Difference %

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
56353, REVISED 12/12/2013

THREE PHASE TTR TEST


WITH TAP CHANGER
OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

470
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

CLASS
COOLANT OIL
BIL

PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED
ALLOWED ERROR 1

Dd0

Diagram # 3

(ANSI)

Example Plant
AUTOMATED

PLANT

DSG SERIAL NUM


H1
lb
H2
H3
GAL X1
C X2
% X3

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

kV

AMPS

YEAR

HAS TERTIARY

Detect Transformer Type


VOLTAGE (kV) kVA

RATED I

PRIMARY:
SECOND:

#
TAPS
5
1

NOMINAL CHANGER
3
3

TAP
SETTING

DETC
DETC

COMMENTS:

HIGH SIDE TAPS TO LOW SIDE NOMINAL TURNS RATIO TESTS

TAP
H/L

Voltage
H/L

Test
V

TTR

Actual
TTR

H1 - H3 / X1 - X3
%
I exc
Phase
error
mA
(Deg)

Actual
TTR

H2 - H1 / X2 - X1
%
I exc
Phase
error
mA
(Deg)

Actual
TTR

H3 - H2 / X3 - X2
%
I exc
Phase
error
mA
(Deg)

1
2
3
4
5

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
56365, REVISED 12/19/2013

TRANSFORMER LIQUID COOLANT TRENDING

OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

471
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

CLASS
COOLANT OIL
BIL

PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED

VREG

VOLTAGE (kV) kVA

RATED I

PRIMARY:
SECOND:

#
TAPS
5
1

NOMINAL CHANGER
3
3

lb

DSG SERIAL NUM


S
L
SL

Example Plant
AUTOMATED

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

kV

AMPS

YEAR

GAL
C
%

TAP
SETTING

DETC
LTC

COMMENTS:

TEST FREQUENCY: 60

FLUID QUALITY
WATER CONTENT

(PPM)

INTERFACIAL TENSION
ACIDITY

(D/CM)

(MG KOH/G)

DIELECTRIC STRENGTH

(kV)

VISUAL EXAM
ASTM COLOR NO.
OIL TEMP (C)
SPECIFIC GRAVITY

DISSOLVED GAS ANALYSIS


* HYDROGEN

(H2)

* METHANE

(CH4)

* ETHANE

(C2H6)

* ETHYLENE

(C2H4)

* ACETYLENE

(C2H2)

* CARBON MONOXIDE

(CO)

CARBON DIOXIDE

(CO2)

NITROGEN

(N2)

OXYGEN

(O2)

TOTAL GAS
TOTAL COMBUSTIBLE GAS
* COMBUSTIBLE GAS

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

57954, PAGE 1 OF 4, REVISED 7/31/2013

DISSOLVED GAS ANALYSIS

USER
SUBSTATION

TRANSFORMERS

POSITION

AUTOMATED

PAGE

472

JOB #

FORMS - ALL

SERIAL NO.

* HYDROGEN
(H2)

* METHANE
(CH4)

* ETHANE
(C2H6)

* ETHYLENE
(C2H4)

* ACETYLENE
(C2H2)

* CARBON MONOXIDE
(C0)

CARBON DIOXIDE
(C02)

NITROGEN
(N2)

OXYGEN
(O2)

TOTAL
COMBUSTIBLE GAS
* COMBUSTIBLE GAS

HISTORICAL DATA WITH


AVERAGE (SOLID LINES) AND
2-SIGMA (DOTTED LINES)

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

57952, PAGE 2 OF 4, REVISED 7/31/2013

DISSOLVED GAS ANALYSIS

USER
SUBSTATION

TRANSFORMERS

POSITION

AUTOMATED

PAGE

473

JOB #

FORMS - ALL

SERIAL NO.

DIELECTRIC STRENGTH
(KV)

INTERFACIAL TENSION
(D/CM)

ACIDITY
(MG KOH/G)

WATER CONTENT
(PPM)

SPECIFIC GRAVITY

HISTORICAL DATA WITH


AVERAGE (SOLID LINES) AND
2-SIGMA (DOTTED LINES)

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

57954, PAGE 3 OF 4, REVISED 7/31/2013

DISSOLVED GAS ANALYSIS

USER
SUBSTATION

TRANSFORMERS

POSITION

AUTOMATED

PAGE

474

JOB #

FORMS - ALL

SERIAL NO.

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

57954, PAGE 4 OF 4, REVISED 7/31/2013

LEAKAGE REACTANCE AND


CAPACITANCE TEST
OWNER

475
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

Test

Delete All Data


Base KVA

LEAKAGE REACTANCE TEST


#

Type

HUMIDITY

Voltage
(volts)

Example Plant
AUTOMATED

PLANT

TRANSFORMERS

SUBSTATION

POSITION

Delete All (Leakage)

Delete All (Capacitance)

Base Voltage

% Impedance

Show (Leak)
% Reactance

Current
(amps)

Power
Power
Impedance Resistance Reactance
(watts) Factor (%)
(ohms)
(ohms)
(ohms)

Inductance Impedance
(mH)
(%)

Current
(amps)

Power
Power
Impedance Resistance Reactance Capacitance Impedance
(watts) Factor (%)
(ohms)
(ohms)
(ohms)
(uF)
(%)

Show (Cap)
T.O.C.

Delta %
Reactance
Impedance
(%)

Delta %
Reactance

Base KVA

CAPACITANCE TEST
#

Type

Voltage
(volts)

Base Voltage

% Impedance

% Reactance

T.O.C.

Delta %
Reactance
Impedance
(%)

Delta %
Reactance

1
COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 2/21/2013

INSULATION TESTS
AUTO TRANSFORMERS WITH TERTIARY
OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

476
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMERS

SUBSTATION

MFR
SER NO
YEAR
CLASS
COOLANT OIL
BIL
3
PHASES
CONFIGURATION
SEALED
TYPE

Example Plant
AUTOMATED

PLANT
POSITION

REASON
WEIGHT
WINDING MATERIAL
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

lb

DSG SERIAL NUM


Cu
H1
GAL H2
C
H3
kV
%
X1
X2
X3
Y1
VOLTAGE (kV) kVA
RATED I # TAPS NOMINAL CHANGER TAP SETTING Y2
Y3
PRIMARY:
/
5
3
Off Load
SECOND:
/
1
3
On Load
TERTIARY:
1
On Load

AMPS

YEAR

COMMENTS:

TEST FREQUENCY: 60

TRANSFORMER OVERALL TEST SET UP


Test Lead Connections

Test
No.

INSULATION
TESTED

CH + CHT

GST-GND H+L

CH

GSTg-RB H+L

CHT (UST)

CHT'

Test
Mode

kV

HV

Red

Blue Gnd

UST-R

H+L

CT + CHT

GST-GND

H+L

CT

GSTg-RB

H+L

CHT (UST)
CHT'

UST-R

H+L

8
9

CH'

CHG Minus H Bushings

10

CT'

CLG Minus L Bushings

TRANSFORMER OVERALL TEST RESULTS

TEST
kV

Freq
Sweep

Capacitance
C (pF)

DIRECT

POWER FACTOR %

%VDF
Measured

@ 20C

Corr Factor

mA

IR

Watts

Test 1 Minus Test 2

Test 5 Minus Test 6

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
95500, REVISED 12/16/2013

INSULATION TESTS
AUTO TRANSFORMERS WITH TERTIARY
PAGE

477

Transformer - Bushing C1 Tests


Test
No.

Bushing Nameplate
Dsg.

SERIAL #

CAT. #

PF

Test
Cap. (pF) Mode

16 H1

UST-R

HI 17 H2
kV 18 H3

UST-R

19 N/A

UST-R

20

X1

UST-R

LOW 21
kV

X2

UST-R

22

X3

UST-R

23

Y1

UST-R

24

Y2

UST-R

T 25
kV 26

Y3

UST-R

TEST
kV

POWER FACTOR %

Freq Capacitance
Sweep
C (pF)
Measured

@ 20C Corr Factor

DIRECT
mA

WATTS

%VDF

IR

UST-R

UST-R

27

UST-R

28

OIL TEST

UST-R
Transformer - Bushing C2 Tests

Test
No.

Bushing Nameplate
Dsg.

SERIAL #

CAT. #

PF

Cap. (pF)

29 H1
30 H2
31 H3
32 N/A
33 X1
LOW 34 X2
kV 35 X3
36 Y1
37 Y2
LOW 38 Y3
kV 39
40

Test
Mode

TEST
kV

POWER FACTOR %

Freq Capacitance
Sweep
C (pF)
Measured

@ 20C Corr Factor

DIRECT
mA

WATTS

%VDF

IR

GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R
GSTg-R

HI
kV

HOT COLLAR TESTS


Test
No.
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

Dsg

Serial #

H1
H2
H3
X1
X2
X3
Y1
Y2
Y3

COPYRIGHT 2002-2014 POWERDB, INC.

Designation

Test Mode

Test kV

Freq
Sweep

DIRECT
mA

Watts

IR

GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND
GST-GND

www.powerdb.com

95500, REVISED 12/16/2013

INSULATION TESTS
AUTO TRANSFORMERS WITH TERTIARY
478

PAGE

SURGE ARRESTERS
Location

Serial #

Overall
Catalog

Mfr

Unit
Catalog

Rated
kV

Type

Order

61

Test Mode

Test
kV

Freq
Sweep

DIRECT
mA

Watts

IR

GST-GND

EXCITING CURRENT TESTS


CONNECTIONS:
DETC

LTC

TURNS RATIO TEST


47

kV

TEST
kV

PHASE A: Enter connection


PHASE B: Enter connection
EQUIV. 10 kV
EQUIV. 10 kV
L(H) /
TEST
L(H) /
mA
mA
C (pF)
kV
C (pF)
mA
WATTS
mA
WATTS

PHASE C: Enter connection


EQUIV. 10 kV
L(H) /
mA
C (pF)
mA
WATTS

IR

REF [TTR] CAP (pF)


PHASE A

DETC

TEST
kV

LTC

H
L
Voltage Voltage

Calc.
ratio

kV
48

Cap.
(pF)

PHASE B

Turns
Ratio

%
Error

kV
49

Cap.
(pF)

Turns
Ratio

PHASE C
%
Error

kV

Cap.
(pF)

Turns
Ratio

%
Error

49

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

95500, REVISED 12/16/2013

TRANSFORMER WINDING RESISTANCE TEST

OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

479
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMERS

SUBSTATION

MFR
SER NO
YEAR
TYPE
CLASS
PHASES

POSITION

WEIGHT
WEATHER
BIL
IMPEDANCE
REASON
Max Wdg Diff (%):

SEALED
3

Example Plant
AUTOMATED

PLANT

lb
kV
%

OIL VOLUME
OIL TEMP
WINDING TEMP
CORRECT TO
COOLANT

20
85
OIL

GAL
C
C
C

Dd0

Diagram # 3
VOLTAGE (kV)

kVA

RATED I

PRIMARY:
SECOND:

# TAPS
5
1

Winding Temperature
R1 Units:

R1 Winding Material: Cu

20

NOMINAL
3
1

TAP SETTING

CHANGER

DETC
DETC

Correct to

85

(ANSI)

WINDING MATERIAL
Cu
Cu

SHOW RESULTS

R1 Winding Material: Cu

R2 Units:
TEST RESULTS

TEST#

DESCRIPTION

DATE

TIME

R1

R2

CURRENT(A)

BBM

WINDING RESISTANCE GRAPH

R1 - Red Square
R2 - Blue Circle

Units: mOhms
Units: mOhms

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
56352, REVISED 10/18/2013

TRANSFORMER
TURNS RATIO TEST
OWNER

PAGE

480

ADDRESS

JOB #

FORMS - ALL

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

Dd0

Diagram # 3

HUMIDITY

TRANSFORMERS

VOLTAGE ( kV )
KVA
RATED I
# TAPS
NOMINAL
CHANGER

(ANSI)

Detect Transformer Type

PRIMARY

SECONDARY

5
3
Off Load

1
3

PLANT

Example Plant

POSITION

AUTOMATED

ALLOWED ERROR: 0.05 %

HIGH SIDE TAPS TO LOW SIDE NOMINAL TURNS RATIO TESTS

TAP
H/L

Voltage
H/L

Test
V

TTR

Actual
TTR

H1 - H3 / X1 - X3
%
I exc
Phase
error
mA
(Deg)

Actual
TTR

H2 - H1 / X2 - X1
%
I exc
Phase
error
mA
(Deg)

Actual
TTR

H3 - H2 / X3 - X2
%
I exc
Phase
error
mA
(Deg)

1
2
3
4
5
COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
56004, REVISED 10/15/2013

Dd0

Diagram # 3

Detect Transformer Type

ASSET ID:

TAP
H/L

(ANSI)

Voltage
H/L

Test
V

TTR

Actual
TTR

H1 - H3 / X1 - X3
%
I exc
Phase
error
mA
(Deg)

TEST DATE:

Actual
TTR

H2 - H1 / X2 - X1
%
I exc
Phase
error
mA
(Deg)

Actual
TTR

10/13/2014

H3 - H2 / X3 - X2
%
I exc
Phase
error
mA
(Deg)

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
56002, REVISED 11/20/2013

TRANSFORMER
POLARIZATION INDEX (PI) TEST
OWNER
ADDRESS
CUSTOMER

482
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

CLASS
COOLANT OIL
BIL

PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED

VREG

VOLTAGE (kV) kVA

RATED I

PRIMARY:
SECOND:

5
1

NOMINAL CHANGER
3
3

lb

kV

AMPS

YEAR

GAL
C
%

TAP
SETTING

DETC
LTC

COMMENTS:

TEST FREQUENCY: 60
TEST VOLTAGE:

#
TAPS

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

DSG SERIAL NUM


S
L
SL

HIGH TO LOW+GND

CORE/COIL TEMPERATURE

KVDC
C

LOW TO HIGH+GND

Enter TCF Manually:

KVDC

HIGH+LOW TO GND

TEMP. CORR. FACTOR TO 20C, TCF DRY

KVDC
LIQUID

Use Instrument PI / DAR Value:


TRANSFORMER
High to Low (Low Grounded)
MINUTES

READING
(megohms)

CORR. VALUE
(megohms)

Low to High (High Grounded)


READING
(megohms)

CORR. VALUE
(megohms)

High + Low to Ground


READING
(megohms)

CORR. VALUE
(megohms)

0.25
0.50
1

10

0.75
1.00
2.00
1.25
3.00
1.50
4.00
1.75
5.00
6.00
7.00
8.00
9.00
10.00
P. I.
D. A. R.
INSULATION
CONDITION

POLARIZATION
INDEX (PI)

DANGEROUS
POOR
QUESTIONABLE
FAIR
GOOD

< 1.0
1.0 to 1.1
1.1 to 1.25
1.25 TO 2.0
> 2.0

NOTES:
PI ranges from IEEE C57.152-2013
Polarization Index should not be used to assess insulation
in new power transformers (IEEE C57.152-2013)
The polarization index for insulation liquid is always close to 1. Therefore,
the polarization index for transformers with low conductivity liquids
(e.g. new mineral oil) may be low in spite of good insulation condition.
(IEEE C57.152-2013)

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

INSULATION
CONDITION

DAR
60/30 SEC

QUESTIONABLE
GOOD
EXCELLENT

1.0 - 1.25
1.4 to 1.6
> 1.6

TESTED BY:
www.powerdb.com

NOTES:
DAR ranges from
A Stitch In Time (Megger, 2006)
These values must be considered
tentative and relative - subject
to experience, over time

Default Administrator
56600, REVISED 8/26/2013

TRANSFORMER
POLARIZATION INDEX (PI) TEST
PAGE
DATE

10/13/2014

SUBSTATION

TEMPERATURE

HUMIDITY

EQPT. LOCATION

Example Plant

POSITION

AUTOMATED

TRANSFORMERS

POLARIZATION CURVE

High to Low (Low Grounded) : Red Square

POLARIZATION CURVE

Low to High (High Grounded) : Blue Circle

POLARIZATION CURVE

483

High + Low to Ground : Green Triangle

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56600, REVISED 8/26/2013

INSULATION TESTS
AUTO TRANSFORMER WITHOUT TERTIARY
OWNER

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

484
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

HUMIDITY

MFR
SER NO
YEAR
CLASS
COOLANT OIL
BIL
3
PHASES
CONFIGURATION
SEALED
TYPE
VOLTAGE (kV) kVA
/
/

POSITION

REASON
WEIGHT
WINDING MATERIAL
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER

kV

Example Plant
AUTOMATED

PLANT

TRANSFORMERS

SUBSTATION

PRIMARY:
SECOND:

AMBIENT TEMPERATURE

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

lb
Cu

DSG SERIAL NUM


H1
GAL H2
C
H3
%
X1
X2
X3

kV

AMPS

YEAR

RATED I # TAPS NOMINAL CHANGER TAP SETTING


5
3
Off Load
1
3
On Load
COMMENTS:

TEST FREQUENCY: 60

TRANSFORMER OVERALL TESTS


TEST
NO

INSULATION
TESTED

TEST
MODE

CH

TEST LEAD
CONNECTIONS

GST-GND

HV

RED

H+L

BLUE

TEST
kV

FREQ
SWEEP

POWER FACTOR %

CAPACITANCE
C (pF)

GND

MEASURED

@ 20C

CORR
FACTOR

DIRECT

%VDF
mA

IR

WATTS

Transformer - Bushing C1 Tests


Test
No. Dsg.

Bushing Nameplate
SERIAL #

CAT. #

PF

Cap. (pF)

Test
Mode

11

H1

UST-R

12

H2

UST-R

13

H3

UST-R

14

N/A

UST-R

15

X1

UST-R

16

X2

UST-R

17

X3

UST-R

18
19

TEST
kV

POWER FACTOR %
Freq Capacitance
Sweep
C (pF)
Measured @ 20C Corr Factor

DIRECT
mA

WATTS

%VDF

IR

UST-R
OIL TEST

UST-R

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
95501, REVISED 12/16/2013

INSULATION TESTS
AUTO TRANSFORMER WITHOUT TERTIARY
485

PAGE

Transformer - Bushing C2 Tests


Test
No. Dsg.

Bushing Nameplate
SERIAL #

CAT. #

PF

Cap. (pF)

Test
Mode

20

H1

GSTg-R

21

H2

GSTg-R

22

H3

GSTg-R

23

N/A

GSTg-R

24

X1

GSTg-R

25

X2

GSTg-R

26

X3

GSTg-R

27

TEST
kV

POWER FACTOR %
Freq Capacitance
Sweep
C (pF)
Measured @ 20C Corr Factor

DIRECT
mA

WATTS

%VDF

IR

GSTg-R

Transformer - Surge Arresters Tests


Location

Serial #

Overall
Catalog

Mfr

Unit
Catalog

Rated
kV

Type

Order

Test Mode

19
28

GST-GND

20
29

GST-GND

21
30

GST-GND

22
31

GST-GND

23
32

GST-GND

24
33

GST-GND

25
34

GST-GND

26
35

GST-GND

27
36

GST-GND

Test
kV

Freq
Sweep

DIRECT
mA
Watts

IR

Transformer - Hot Collar Tests


Test
No.

Dsg

37

H1

GST-GND

38

H2

GST-GND

39

H3

GST-GND

40

X1

GST-GND

41

X2

GST-GND

42

X3

GST-GND

Serial #

Designation

Test Mode

43

GST-GND

44

GST-GND

45

GST-GND

46

GST-GND

Test kV

Freq
Sweep

DIRECT
mA

IR

Watts

EXCITING CURRENT TESTS


CONNECTIONS:
TEST
DETC LTC
TURNS RATIO TEST kV
47

kV

PHASE A: Enter connection


PHASE B: Enter connection
EQUIV. 10 kV
EQUIV. 10 kV
L(H) /
TEST
L(H) /
mA
mA
C (pF)
kV
C (pF)
mA
WATTS
mA
WATTS

PHASE C: Enter connection


EQUIV. 10 kV
L(H) /
mA
C (pF)
mA
WATTS

IR

REF [TTR] CAP (pF)


PHASE A

DETC

TEST
kV

LTC

H
L
Voltage Voltage

Calc.
ratio

kV
48

COPYRIGHT 2002-2014 POWERDB, INC.

Cap.
(pF)

PHASE B

Turns
Ratio

%
Error

kV
49

www.powerdb.com

Cap.
(pF)

Turns
Ratio

PHASE C
%
Error

kV

Cap.
(pF)

Turns
Ratio

%
Error

49

95501, REVISED 12/16/2013

INSULATION TESTS
AUTO TRANSFORMER WITHOUT TERTIARY
PAGE

486

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

95501, REVISED 12/16/2013

Press i for help, tab or


shift-tab to change tests

Test 1 of 1
ASSET ID:
HIGH: LOW:
TAP:
VOLTAGE (V):

Diagram # 3

(ANSI)

CALCULATED RATIO:
Windings
Ha - Hb / Xa - Yb
H2 - H1 / X2 - X1
H3 - H2 / X3 - X2

Comment:
10/13/2014

Actual
Ratio

TEST VOLTAGE (V): Auto


%
ERROR

EXCITATION
CURRENT
(mA)

Phase
Deviation
(deg)

TRANSFORMER HEAT RUN TEST

OWNER
ADDRESS
CUSTOMER

Example Customer Company

PAGE

488

JOB #

FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

HUMIDITY

TRANSFORMERS

SUBSTATION

MFR
SER NO
YEAR
TYPE
CLASS
PHASES

AMBIENT TEMPERATURE

lb

WEIGHT
WEATHER
BIL
IMPEDANCE
REASON

SEALED

PLANT

Example Plant

POSITION

AUTOMATED
GAL

OIL VOLUME
COOLANT

Dd0

OIL

kV
%

Diagram # 3
kVA

VOLTAGE (kV)

RATED I

# TAPS
5
1

PRIMARY:
SECOND:

NOMINAL
3
1

CHANGER

TAP TO BE TESTED

DETC
DETC

WINDING MATERIAL
Cu
Cu

(ANSI)

SHOW RESULTS

HIGH VOLTAGE WINDING RESISTANCE


Ambient Resistance Data for Tap

Ambient
Temperature

H1 - H3

H2 - H1

H3 - H2

Ohms

Winding Res: H1 - H3

H2 - H1

H3 - H2
Units: Ohms

Maximum Number of Points on Graph:

40

Measured Resistance Data for Tap


Time

Current

H1 - H3

H2 - H1

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

H3 - H2

TESTED BY:
Firmware Information:
www.powerdb.com

Reading
Stability %

Calculated Winding
Temperature (C)

Default Administrator
Calibration Date:
56356, REVISED 1/15/2014

TRANSFORMER HEAT RUN TEST

489

PAGE

LOW VOLTAGE WINDING RESISTANCE


Ambient Resistance Data for Tap

Ambient
Temperature

X1 - X 3

X2 - X 1

X3 - X 2

Ohms

Winding Res: X1 - X3

X2 - X 1

X3 - X 2
Units: Ohms

Maximum Number of Points on Graph:

40

Measured Resistance Data for Tap


Time

Current

X1 - X 3

X2 - X 1

X3 - X 2

Reading
Stability %

Calculated Winding
Temperature (C)

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56356, REVISED 1/15/2014

WINDING RESISTANCE REPORT

OWNER
ADDRESS
CUSTOMER

490
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
AUTOMATED

PLANT

TRANSFORMERS

SUBSTATION

POSITION

TRANSFORMER INFORMATION
COMPANY

STATION

DESIGNATION

MANUFACTURER

SERIAL NO.

TIME

TEMPERATURE

INSTRUMENT S/N

CHANNEL A
Tap

Winding

CHANNEL B
Resistance

Tap

Winding

Resistance

Current

Interval

Total Time

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
56355, REVISED 5/7/2012

MULTIPLE POWER FACTOR


QUICK TESTS

ASSET ID:

TEST FREQUENCY: 60

TEST
NO

INSULATION
TESTED

COMMENTS:

TEST
MODE

SUPPRESS.

UST-R

On

TEST
kV

Test
Freq

L(H)
CAP.(pF)

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

%VDF
MEAS.

@ 20C

TESTED BY:
Firmware Information:
www.powerdb.com

DIRECT

POWER FACTOR %

CORR.

mA

IR

WATTS

Default Administrator
Calibration Date:
93002, REVISED 11/18/2013

TRANSFORMER
TURNS RATIO TEST
OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

492
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

HUMIDITY

Company:
Location:
Circuit:
Operator:
Comment:

POSITION

Step:
MFR:
Device:
Type:
Model:

# Tap # Voltage Tap # Voltage

Rating:
Serial #:
Max Deviation %:
Test Voltage:
Asset ID:

H1 - H3 / X2 - X1

Low Side
Test
Volt

Calc
Ratio

Actual
Ratio

%
error

Example Plant
AUTOMATED

PLANT

TRANSFORMERS

SUBSTATION

High Side

AMBIENT TEMPERATURE

P/F

I exc
mA

Phase
(degrees)

Actual
Ratio

H2 - H1 / X3 - X2
%
I exc
Phase
error P/F
mA
(degrees)

Actual
Ratio

H3 - H2 / X1 - X3
%
I exc
Phase
error P/F
mA
(degrees)

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
56502, REVISED 8/23/2013

POWER TRANSFORMER TESTS

OWNER

493
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

CIRCUIT ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMERS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

Nameplate Data
UpdatePaging

Serial Number
Manufacturer
Winding Material
Edit Highside

Year
Phases
Reason
Weight

lb

Class
Coolant
Oil Volume
TEMP

GAL
C

BIL
Impedance
Weather
Tank Type

kV
%

Edit Lowside

VREG
Rated I

#
Taps

Nominal

Changer

Tap Setting

Primary
Secondary

Diagram # 43 (ANSI)
Test Frequency 60

Comments:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
90000, REVISED 1/29/2014

INSULATION TESTS
TWO-WINDING TRANSFORMERS
USER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

494
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMERS

SUBSTATION

Example Plant
AUTOMATED

PLANT
POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

CLASS
COOLANT OIL
BIL

PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED

Dd0

Diagram # 3

RATED I

PRIMARY:
SECOND:

#
TAPS

NOMINAL CHANGER

5
1

AMPS

YEAR

3
3

TAP
SETTING

DETC
LTC

COMMENTS:

TEST FREQUENCY: 60

TRANSFORMER OVERALL TEST SET UP

kV

(ANSI)

VOLTAGE (kV) kVA

Test
No.

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

DSG SERIAL NUM


H1
lb
H2
H3
GAL X1
C X2
% X3

INSULATION
TESTED

Test
Mode

CHG + CHL GST-GND

Test Lead Connections


HV

Red

Blue Gnd

CHG

GSTg-RB

CHL

UST-R

CHL'

CLG + CHL

GST-GND

CLG

GSTg-RB

UST-R

CHL
CHL'

CHG'

CHG Minus H Bushings

10

CLG'

CLG Minus L Bushings

TRANSFORMER OVERALL TEST RESULTS

TEST
kV

Freq
Sweep

Capacitance
C (pF)

DIRECT

POWER FACTOR %

%VDF
Measured

@ 20C

Corr Factor

mA

IR

Watts

Test 1 Minus Test 2

Test 5 Minus Test 6

NOTE: SHORT EACH WINDING ON ITSELF


INSULATION RATING KEY
G = GOOD
D = DETERIORATED
I
= INVESTIGATE
B = BAD

H
L
G
N

=
=
=
=

HIGH VOLTAGE WINDING


LOW VOLTAGE WINDING
GROUND
NEUTRAL BUSHING

TEST EQUIPMENT USED:


Serial Number:
COPYRIGHT 2002-2014 POWERDB, INC.

EQUIVALENT
CIRCUIT

TESTED BY:
Firmware Information:
www.powerdb.com

Default Administrator
Calibration Date:
93500, REVISED 12/16/2013

INSULATION TESTS
TWO-WINDING TRANSFORMERS
PAGE

495

Transformer - Bushing C1 Tests


Test
No. Dsg.

Bushing Nameplate
SERIAL #

CAT. #

PF

Cap. (pF)

Test
Mode

11

H1

UST-R

12

H2

UST-R

13

H3

UST-R

14

X1

UST-R

15

X2

UST-R

16

X3

UST-R

17

UST-R

18

UST-R

19

OIL TEST

TEST
kV

POWER FACTOR %
Freq Capacitance
Sweep
C (pF)
Measured @ 20C Corr Factor

DIRECT
mA

WATTS

%VDF

IR

%VDF

IR

UST-R
Transformer - Bushing C2 Tests

Test
No. Dsg.

Bushing Nameplate
SERIAL #

CAT. #

PF

Cap. (pF)

Test
Mode

20

H1

GSTg-R

21

H2

GSTg-R

22

H3

GSTg-R

23

X1

GSTg-R

24

X2

GSTg-R

25

X3

GSTg-R

26

GSTg-R

27

GSTg-R

TEST
kV

POWER FACTOR %
Freq Capacitance
Sweep
C (pF)
Measured @ 20C Corr Factor

DIRECT
mA

WATTS

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

93500, REVISED 12/16/2013

TRANSFORMER EXCITATION CURRENT TEST

OWNER

496
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA

TEMPERATURE RISE

COOLANT

IMPEDANCE

CAPACITY

WINDING POLARITY

SUBTRACTIVE
/

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

TEST

VOLTS

TAP CHANGER
POSITION

TEST kV
SEE NOTE 2

# FANS

TAP CHANGER:

INTERNAL

EXTERNAL

DRY TYPE

MILLIAMPERES
REMARKS
PHASE A

PHASE B

PHASE C

TEST LEAD CONNECTION


SINGLE PHASE

THREE-PHASE WYE (1)

TEST NOTES:

ENERGIZE

RETURN (RED)

ENERGIZE

RETURN

PHASE

H1

H2 (OR HO)

H2 (OR HO)

H1

H1
H2
H3

HO
HO
HO

A
B
C

THREE-PHASE DELTA (1)

THREE-PHASE AUTO

ENERGIZE

RETURN

GRD

PHASE

ENERGIZE

RETURN

PHASE

H3
H1

H1
H2

H2
H3

A
B

H1

HOXO

H2

HOXO

H2

H3

H1

H3

HOXO

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

1. IF THE LOW VOLTAGE WINDING IS WYE CONNECTED, THEN


XO IS CONNECTED AS IN SERVICE (USUALLY, THIS WOULD
MEAN GROUNDING XO).
2. ALL TESTS SHOULD BE PERFORMED ROUTINELY AT THE
SAME VOLTAGES.
3. INDICATE STEP POSITION FOR LOAD TAP CHANGERS:
RAISED, LOWERED OR NEUTRAL. SEE FORM 5640C.
4. ON SINGLE PHASE TRANSFORMERS THE WINDING IS
NORMALLY ENERGIZED ALTERNATELY FROM OPPOSITE
ENDS. THIS SHOULD BE DONE ON THREE PHASE TRANSFORMERS IF THE EXCITATION CURRENT IS ABNORMAL.

TESTED BY:
www.powerdb.com

Default Administrator
56100, REVISED 4/22/2009

TRANSFORMER EXCITATION CURRENT TEST

PAGE

497

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56100, REVISED 4/22/2009

TRANSFORMER INFORMATION & HISTORY

OWNER

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

498
FORMS - ALL

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

CLASS
COOLANT OIL
BIL

PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED

Yyn0

VOLTAGE (kV) kVA


PRIMARY:
SECOND:

RATED I

/
/

TEST FREQUENCY: 60

#
TAPS
5
1

NOMINAL CHANGER
3
3

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

DSG SERIAL NUM


H1
lb
H2
H3
GAL X1
C X2
% X3
X0

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

kV

AMPS

YEAR

TAP
SETTING

DETC
LTC

COMMENTS:

Transformer Photo

Nameplate Photo

ASSET HISTORY
Location:

Date Installed:

COPYRIGHT 2002-2014 POWERDB, INC.

Date Removed:

www.powerdb.com

NOTES

REVISED 9/28/2012

TRANSFORMER INSPECTION

OWNER

499
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA
TEMPERATURE RISE

COOLANT

IMPEDANCE

CAPACITY

WINDING POLARITY

SUBTRACTIVE

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

VOLTS

# FANS

TAP CHANGER:

INTERNAL

EXTERNAL

DRY TYPE

GAUGES:
WINDING TEMPERATURE

MAXIMUM WINDING TEMPERATURE

COOLANT TEMPERATURE

MAXIMUM COOLANT TEMPERATURE

COOLANT LEVEL

PRESSURE VACUUM

RESET TEMPERATURE GAUGES

LCR COUNTER

OTHER GAUGES

VISUAL INSPECTION:
BUSHINGS

SUPPORT INSULATORS

CONNECTIONS

PAINT

RADIATORS

FANS

NO-LOAD TAP CHANGER

LEAKS

FAN PUMP CONTROLS


ADDITIONAL EQUIPMENT
GROUND CONDUCTOR SIZE

AWG/KCM

NO. OF GROUND CONDUCTORS

GROUND CONDUCTOR CONDITION

VECTOR DIAGRAM

POST TEST VOLTAGES

NO LOAD SECONDARY VOLTAGE


PRI. VECTOR:

SEC. VECTOR:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

X1 - X2

X0 - G

X1 - X3

X0 - X1

X2 - X3

X0 - X2

X0 - X3

Default Administrator
56200, REVISED 4/22/2009

TRANSFORMER INSPECTION

PAGE

500

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56200, REVISED 4/22/2009

TRANSFORMER LIQUID COOLANT TRENDING

OWNER

501
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

CLASS
COOLANT OIL
BIL

PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED

Dd0

VOLTAGE (kV) kVA

RATED I

PRIMARY:
SECOND:

#
TAPS

NOMINAL CHANGER

5
1

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

kV

AMPS

YEAR

TAP
SETTING

DETC
LTC

COMMENTS:

TEST FREQUENCY: 60

FLUID QUALITY

3
3

DSG SERIAL NUM


H1
lb
H2
H3
GAL X1
C X2
% X3

Example Plant
GENERAL

10/13/2014

10/13/2014

10/13/2014

10/13/2014

TOTAL GAS

TOTAL COMBUSTIBLE GAS

PARTICLES
DIELECTRIC STRENGTH
INTERFACIAL TENSION
ACIDITY

(kV)
(D/CM)

(MG KOH/G)

ASTM COLOR NO.


PCB CONTENT

(PPM)

E.P.A. CLASSIFICATION
POWER FACTOR

(%)

WATER CONTENT

(PPM)

SPECIFIC GRAVITY

DISSOLVED GAS ANALYSIS


* HYDROGEN

(H2)

* METHANE

(CH4)

* ETHANE

(C2H6)

* ETHYLENE

(C2H4)

* ACETYLENE

(C2H2)

* CARBON MONOXIDE
CARBON DIOXIDE

(CO)
(CO2)

NITROGEN

(N2)

OXYGEN

(O2)

* COMBUSTIBLE GAS

SAMPLED BY:

Default Administrator

COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY: WEIDMANN - ACTI


www.powerdb.com

REVISED 9/28/2012

TRANSFORMER LIQUID COOLANT TRENDING


DISSOLVED GAS ANALYSIS
USER
SUBSTATION

TRANSFORMERS

POSITION

GENERAL

PAGE

502

JOB #

FORMS - ALL

SERIAL NO.

10/13/2014

10/13/2014

10/13/2014
COPYRIGHT 2002-2014 POWERDB, INC.

10/13/2014

* HYDROGEN
(H2)

* METHANE
(CH4)

* ETHANE
(C2H6)

* ETHYLENE
(C2H4)

* ACETYLENE
(C2H2)

* CARBON MONOXIDE
(C0)

CARBON DIOXIDE
(C02)

NITROGEN
(N2)

OXYGEN
(O2)

TOTAL
COMBUSTIBLE GAS
* COMBUSTIBLE GAS

HISTORICAL DATA WITH


AVERAGE (SOLID LINES) AND
2-SIGMA (DOTTED LINES)

www.powerdb.com

REVISED 9/28/2012

TRANSFORMER LIQUID COOLANT TRENDING


FLUID QUALITY
USER
SUBSTATION

TRANSFORMERS

POSITION

GENERAL

PAGE

503

JOB #

FORMS - ALL

SERIAL NO.

10/13/2014

10/13/2014

10/13/2014
COPYRIGHT 2002-2014 POWERDB, INC.

10/13/2014

DIELECTRIC STRENGTH
(KV)

INTERFACIAL TENSION
(D/CM)

ACIDITY
(MG KOH/G)

PCB CONTENT
(PPM)

POWER FACTOR
(%)

WATER CONTENT
(PPM)

SPECIFIC GRAVITY

HISTORICAL DATA WITH


AVERAGE (SOLID LINES) AND
2-SIGMA (DOTTED LINES)

www.powerdb.com

REVISED 9/28/2012

TRANSFORMER LIQUID COOLANT TRENDING


FLUID QUALITY
USER
SUBSTATION

TRANSFORMERS

POSITION

GENERAL

PAGE

504

JOB #

FORMS - ALL

SERIAL NO.

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED: Default Administrator


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

WEIDMANN - ACTI
REVISED 9/28/2012

TRANSFORMER TURNS RATIO TEST

OWNER

505
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA
TEMPERATURE RISE

COOLANT

IMPEDANCE

CAPACITY

WINDING POLARITY

SUBTRACTIVE
/

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

VOLTS

# FANS

TAP CHANGER:

INTERNAL

EXTERNAL

DRY TYPE

TRANSFORMER TURNS RATIO TESTS

TAP NUMBER

WINDING
VOLTAGES
(volts)

CALCULATED
RATIO

MEASURED RATIO
H

/ X

/ X

/ X

VECTOR DIAGRAM
CORRECTION FACTOR FOR UNACCESSIBLE NEUTRAL
PRI. VECTOR:

SEC. VECTOR:

PHASE TESTED BLACK RED


DELTA-WYE
A
B
C

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

H1
H2
H3

H3
H1
H2

TESTED BY:
www.powerdb.com

BLACK
X1
X2
X3

READING
TEST SHEET
RED JUMPER MULTIPLIER DESIGNATION
X2
X3
X1

H2H3
H1H3
H1H2

1.1547
1.1547
1.1547

H1-H3 X1-X2
H2-H3 X2-X3
H3-H2 X3-X1

Default Administrator
56300, REVISED 4/22/2009

TRANSFORMER TURNS RATIO TEST

PAGE

506

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56300, REVISED 4/22/2009

TRANSFORMER WINDING RESISTANCE TEST

OWNER
ADDRESS
CUSTOMER

507
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

CLASS
COOLANT OIL
BIL

PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED

Dd0

VOLTAGE (kV) kVA

RATED I

PRIMARY:
SECOND:

#
TAPS

NOMINAL CHANGER

5
1

3
3

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

DSG SERIAL NUM


H1
lb
H2
H3
GAL X1
C X2
% X3

kV

AMPS

TAP
SETTING

DETC
LTC

COMMENTS:

TEST FREQUENCY: 60

WINDING TEMPERATURE:

PRIMARY WINDING:

SECONDARY WINDING:

MEASURED RESISTANCE

MEASURED RESISTANCE

-H

OHMS

-X

OHMS

-H

OHMS

-X

OHMS

-H

OHMS

-X

OHMS

% Variance

PRIMARY WINDING MATERIAL

COPPER

SECONDARY WINDING MATERIAL

CALCULATED TOTAL RESISTANCE CORRECTED TO 85C


PRIMARY R

YEAR

SECONDARY R T

COPPER

R T = TOTAL WINDING RESISTANCE AT 85C

OHMS

% Variance

OHMS

R M = TOTAL WINDING RESISTANCE AT TEST TEMPERATURE


T S = TEMPERATURE FOR DESIRED RESISTANCE (85C)
T M = WINDING TEMPERATURE
T K = TEMP. RESISTANCE CONSTANT (C)

T S + TK
R T = RM T M + TK

COPPER + 234.5C
ALUMINUM = 226.0C

(IEEE C57.12.91)

DELTA WINDING MULTIPLIER = 1.5X


WYE WINDING MULTIPLIER = 1X

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
56351, REVISED 9/28/2012

TRANSFORMER
SECONDARY WINDING RESISTANCE TESTS
OWNER
ADDRESS
CUSTOMER

508
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SECONDARY CONFIGURATION

WYE

TAP
POSITION

WINDING MATERIAL

COPPER

RESISTANCE IN MILLIOHMS
X

-X

-X

-X

WINDING TEMPERATURE

CALCULATED RESISTANCE
CORRECTED TO 85C

16L
15L
14L
13L
12L
11L
10L
9L
8L
7L
6L
5L
4L
3L
2L
1L
N
1R
2R
3R
4R
5R
6R
7R
8R
9R
10R
11R
12R
13R
14R
15R
16R

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
56450, REVISED 4/22/2009

TRANSFORMER
SECONDARY WINDING RESISTANCE TESTS
PAGE

509

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56450, REVISED 4/22/2009

TRANSFORMER LOAD TAP CHANGER


TURNS RATIO TEST
3 Phase Test Method
OWNER
ADDRESS
CUSTOMER

510
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TAP
NO.

SERIAL NUMBER

SECONDARY
TAP VOLTAGE
(volts)

16L

15L

14L

13L

12L

11L

10L

9L

8L

7L

6L

5L

4L

3L

2L

1L

1R

2R

3R

4R

5R

6R

7R

8R

9R

10R

11R

12R

13R

14R

15R

16R

PRIMARY
VOLTAGE
(volts)

CALCULATED
RATIO

MEASURED RATIO
H

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

/X

TESTED BY:
www.powerdb.com

/X

/X

Default Administrator
56400, REVISED 7/15/2013

TRANSFORMER LOAD TAP CHANGER


TURNS RATIO TEST
3 Phase Test Method
PAGE

511

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56400, REVISED 7/15/2013

TRANSFORMER SINGLE PHASE


PRIMARY WINDING RESISTANCE TESTS
OWNER
ADDRESS
CUSTOMER

512
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

SUBSTATION

HUMIDITY

TRANSFORMERS

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SECONDARY CONFIGURATION

SERIAL NO.

WYE

WINDING MATERIAL

TAP
POSITION

RESISTANCE IN OHMS

COPPER

WINDING TEMPERATURE

CALCULATED RESISTANCE
CORRECTED TO 85C

-H

10

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
56501, REVISED 4/22/2009

TRANSFORMER SINGLE PHASE


PRIMARY WINDING RESISTANCE TESTS
PAGE

513

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56501, REVISED 4/22/2009

TWO-WINDING TRANSFORMER

OWNER

514
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

YR MFR

IMPEDANCE

CAPACITY

kVA

GALLONS

CLASS

OA

FA

VOLTS
PRIMARY

SECONDARY

SERIAL NO.

TYPE

CATALOG NUMBER

FOA

FOW

OW

FOW

CONNECTIONS

WINDING MATERIAL

DELTA

WYE

SINGLE PHASE

ALUMINUM

COPPER

DELTA

WYE

SINGLE PHASE

ALUMINUM

COPPER

TAP VOLTAGES
TAP POSITION
TAP POSITION LEFT

VOLTS

MEDIUM TYPE

SILICONE

OIL

AIR

INSULATING MEDIUM

LIQUID-FILLED

GAS-FILLED

AIR

PRESSURE

PERCENT )

PCB

RTEMP

FIELD SAMPLE

PSI

WESCOL
YES

GAS
NO

MEDIUM LEVEL

CAPACITY

GALLONS

TEMPERATURE RISE

MAXIMUM TEMPERATURE INDICATOR

TEMPERATURE GAUGE

MAXIMUM TEMPERATURE INDICATOR RESET TO

WINDING TEMPERATURE

FAN SET TO

ENVIRONMENTAL DATA
WEATHER CONDITIONS
LOCATED ON

AMBIENT TEMPERATURE
POLE

PAD

INDOOR

HUMIDITY

OUTDOOR

VISUAL INSPECTION
FANS

GOOD

FAIR

POOR

EXPLAIN:

CONTROLS

GOOD

FAIR

POOR

EXPLAIN:

VOLTS

CONTROL VOLTAGE
PAINT

GOOD

FAIR

POOR

EXPLAIN:

CONNECTIONS

GOOD

FAIR

POOR

EXPLAIN:

GROUNDS

GOOD

FAIR

POOR

EXPLAIN:

LEAKS

LIQUID

GAS

AIR

NONE DETECTED

YES

DESCRIBE:

DESCRIBE OPERATING ENVIRONMENT

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

REVISED 7/15/2010

TWO-WINDING TRANSFORMER

515

PAGE
WINDING RESISTANCE TESTS
PRIMARY

SECONDARY

WINDING
TESTED

TAP POSITION

H1-H2
H2-H3
H3-H1
X0-X1
X0-X2
X0-X3
ARE WINDING POLARITIES AS PER NAMEPLATE?

YES

NO

IF NO, DESCRIBE:
INSULATION RESISTANCE TEST
WINDINGS
TESTED

TEST
VOLTAGE

RESISTANCE
(MEGOHMS)

(VOLTS DC)

0.5 MINUTE

RECOMMENDED
MINIMUM

1.0 MINUTE

10 MINUTES

(MEGOHMS)

ACCEPTABLE

PRIMARY TO
SECONDARY AND GROUND

YES

NO

SECONDARY TO
PRIMARY AND GROUND

YES

NO

TEMPERATURE CORRECTION FACTOR:

AIR

MEDIUM TEMPERATURE WAS

MULTIPLY RESULT BY CORRECTION FACTOR


PRIMARY

SECONDARY

WINDING

WINDING

ACCEPTABLE

DIELECTRIC ABSORPTION: (RATIO OF 1 MINUTE TO 0.5 MINUTE RESULT)

YES

NO

POLARIZATION INDEX: (RATIO OF 10 MINUTE RESULT TO 1 MINUTE RESULT)

YES

NO

TRANSFORMER TURNS RATIO TESTS


TAP

NAMEPLATE

CALCULATED

MEASURED

VOLTAGE

RATIO

H1-H2

% DEVIATION

MEASURED

% DEVIATION

H2-H3

TO
CALCULATED

PASS/FAIL

MEASURED
H3-H1

TO
CALCULATED

TURNS RATIO RESULTS: ARE THEY WITHIN +/- 0.5% OF ADJACENT PHASES AND/OR CALCULATED RATIO.

PASS/FAIL

YES

% DEVIATION
TO
CALCULATED

PASS/FAIL

NO

ASTERICK (*) DENOTES RESULTS NOT WITHIN TOLERANCE


AC OVERPOTENTIAL TEST
WINDINGS

TEST

TEST

TESTED

VOLTAGE

DURATION

RESULTS

LEAKAGE

(VOLTS AC)

(MINUTES)

(PASS / FAIL)

CURRENT
(AMPERES AC)

ACCEPTABLE

PRIMARY TO GROUND WITH SECONDARY GROUNDED

PASS

FAIL

YES

NO

SECONDARY TO GROUND WITH PRIMARY GROUNDED

PASS

FAIL

YES

NO

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
REVISED 7/15/2010

REGULATOR MAINTENANCE REPORT

OWNER

516
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
CAT #

MANUFACTURER

YR. MFR.

SERIAL NO.

TYPE

PRIMARY kV

SECONDARY kV

GALLONS OF OIL

WEIGHT

CLASS

AMPS

CT RATIO

LAST TEST DATE

NEXT TEST DATE

COUNTER READING BEFORE

AFTER

TCUL TURNS RATIO TEST


TAP
LOWER

RATIO

TAP

RATIO

TAP

16

16

16

15

15

15

14

14

14

13

13

13

12

12

12

11

11

11

10

10

10

10

10

10

11

11

11

12

12

12

13

13

13

14

14

14

15

15

15

16

16

16

NEUTRAL

17

17

17

RAISE

18

18

18

MEGGER TEST VOLTAGE

MINUTES

Volts
RESISTANCE (megohms)
1 MIN
3 MIN

OIL TEMPERATURE

5 MIN

RATIO

10 MIN

PRIMARY TO GROUND
PRIMARY TO SECONDARY
SECONDARY TO GROUND

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
56990, REVISED 4/22/2009

REGULATOR MAINTENANCE REPORT

PAGE

517

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56990, REVISED 4/22/2009

TRANSFORMER DISSIPATION FACTOR TEST

OWNER

518
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA

TEMPERATURE RISE

COOLANT

IMPEDANCE

CAPACITY

WINDING POLARITY

SUBTRACTIVE
/

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

VOLTS

# FANS

TAP CHANGER:

INTERNAL

CAPACITANCE
TEST

TYPE OF TEST

(5)GST-L GUARDED

(4)GST-L GROUNDED

(3)UST

(5)GST-H GUARDED

(4)GST-H GROUNDED

(3)UST

TRANSFORMER TEMPERATURE

TEST
kV

SW.
POS.

EXTERNAL

DRY TYPE

% DISSIPATION FACTOR

DIAL READING CALC. MULTIAVG. PLIER


NORM. REV.

CAP.
pF

DIAL READING CALC. MULTI- MEAS.


AVG. PLIER
%
NORM. REV.

TEMPERATURE CORRECTION FACTOR TO 20C, TCF

DRY

20
%

CALC.
% P.F.
20C

LIQUID

CONVERSION
VECTOR DIAGRAM
DF
PRI. VECTOR:

SEC. VECTOR:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

PF =

1 + DF

TESTED BY:
www.powerdb.com

Default Administrator
56050, REVISED 4/22/2009

TRANSFORMER DISSIPATION FACTOR TEST

PAGE

519

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56050, REVISED 4/22/2009

TRANSFORMER HIGH POTENTIAL TEST

OWNER

520
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA
TEMPERATURE RISE

COOLANT

IMPEDANCE

CAPACITY

WINDING POLARITY

SUBTRACTIVE
/

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

VOLTS

# FANS

TAP CHANGER:

INTERNAL

EXTERNAL

DRY TYPE

TEST VOLTAGE:

PRIMARY TO GROUND

kV

AC

DC

CORE / COIL TEMPERATURE

SECONDARY TO GROUND

kV

AC

DC

TEST VOLTAGE FREQUENCY

HZ

ALL PRIMARY WINDINGS AND ALL SECONDARY WINDINGS MUST BE EXTERNALLY JUMPERED PRIOR TO
PERFORMING HIGH POTENTIAL TEST.

PRIMARY TO GROUND
SECONDARY GUARDED
MICRO/MILLIAMPERES

MINUTES

SECONDARY TO GROUND
PRIMARY GUARDED
MICRO/MILLIAMPERES

0.25

mA

mA

0.50

mA

mA

0.75

mA

mA

1.00

mA

mA

= MICROAMPERES

mA = MILLIAMPERES

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
56150, REVISED 4/22/2009

TRANSFORMER HIGH POTENTIAL TEST

PAGE

521

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56150, REVISED 4/22/2009

TRANSFORMER LOAD TAP CHANGER


TURNS RATIO TEST
(1 Phase Test Method)
OWNER
ADDRESS
CUSTOMER

522
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

TAP
NO.

SERIAL NUMBER

SECONDARY
TAP VOLTAGE
(volts)

16L

15L

14L

13L

12L

11L

10L

9L

8L

7L

6L

5L

4L

3L

2L

1L

1R

2R

3R

4R

5R

6R

7R

8R

9R

10R

11R

12R

13R

14R

15R

16R

PRIMARY
VOLTAGE
(volts)

CALCULATED
RATIO

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

MEASURED RATIO
H

/X

TESTED BY:
www.powerdb.com

/X

/X

Default Administrator
56410, REVISED 7/15/2013

TRANSFORMER LOAD TAP CHANGER


TURNS RATIO TEST
(1 Phase Test Method)
PAGE

523

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56410, REVISED 7/15/2013

TRANSFORMER POLARITY TEST

OWNER

524
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA
TEMPERATURE RISE

COOLANT

IMPEDANCE

CAPACITY

WINDING POLARITY

SUBTRACTIVE

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

H 1

VOLTS

TIED TO X 1

# FANS

TAP CHANGER:

INPUT VOLTAGE

-H 2

HH

INTERNAL

EXTERNAL

-H 3

H 1

-X 1

-X 1

H 3

-X 1

H 1

-X 2

-X 2

H 3

-X 2

-X 3

H 3

-X 3

DRY TYPE

-H 3

-X 3

VECTOR DIAGRAM

PRI. VECTOR:

SEC. VECTOR:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TEST RESULTS INDICATE

TESTED BY:
www.powerdb.com

SUBTRACTIVE

POLARITY

Default Administrator
56250, REVISED 4/22/2009

TRANSFORMER POLARITY TEST

PAGE

525

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56250, REVISED 4/22/2009

TRANSFORMER
PRIMARY WINDING RESISTANCE TESTS
OWNER
ADDRESS
CUSTOMER

526
FORMS - ALL

PAGE
JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SECONDARY CONFIGURATION

WYE

WINDING MATERIAL

COPPER

RESISTANCE IN OHMS

TAP
POSITION
H

-H

-H

WINDING TEMPERATURE

CALCULATED RESISTANCE
CORRECTED TO 85C
H

-H

10

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
56500, REVISED 4/22/2009

TRANSFORMER
PRIMARY WINDING RESISTANCE TESTS
PAGE

527

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

56500, REVISED 4/22/2009

TRANSFORMER WINDING RESISTANCE TEST

OWNER

528
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

CLASS
COOLANT OIL
BIL

PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED

Dd0

VOLTAGE (kV) kVA

RATED I

PRIMARY:
SECOND:
TEST FREQUENCY: 60

5
1

TAP
POSITION

NOMINAL CHANGER
3
3

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

kV

AMPS

YEAR

TAP
SETTING

DETC
LTC

COMMENTS:

PRIMARY WINDING
TEST
#

#
TAPS

DSG SERIAL NUM


H1
lb
H2
H3
GAL X1
C X2
% X3

TEST CURRENT

mA
milli-Ohms

WINDING TESTED
H1 - H2

H3 - H1

H1 - H2

% Variance

SECONDARY WINDING
TEST
#

TAP
POSITION

TEST CURRENT

mA
milli-Ohms

WINDING TESTED
X1 - X2

X1 - X2

X1 - X2

% Variance

TERTIARY WINDING
TEST
#

TAP
POSITION

TEST CURRENT

mA

WINDING TESTED
Y1 - Y2

Y1 - Y2

Res. Unit: milli-Ohms


Y1 - Y2

% Variance

COMMENTS:
DEFICIENCIES:

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
56357, REVISED 1/24/2013

TRANSFORMER WINDING RESISTANCE TEST

OWNER

529
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

SPECIFICATION NO.
PHASE

KVA
TEMPERATURE RISE

IMPEDANCE

COOLANT

CAPACITY

WINDING POLARITY

SUBTRACTIVE
/

CLASS

B.I.L. RATING

kV PRI.

GALLONS

kV SEC.

TOTAL WEIGHT

WINDING MATERIAL

PRIMARY VOLTAGE
SECONDARY VOLTAGE

TYPE

K FACTOR

NA

DELTA

WYE

RATED CURRENT

AMPERES

DELTA

WYE

RATED CURRENT

AMPERES

TAP VOLTAGES
TAP CONNECTIONS
TAP SETTING

VOLTS

# FANS

TAP CHANGER:

INTERNAL

EXTERNAL

DRY TYPE

PRIMARY WINDING:
VECTOR DIAGRAM
MEASURED RESISTANCE
H

-H

OHMS

PRI. VECTOR:

-H

OHMS

SEC. VECTOR:

-H

OHMS

PRIMARY WINDING MATERIAL


R T = TOTAL WINDING RESISTANCE AT 85C
SECONDARY WINDING:

R M = TOTAL WINDING RESISTANCE AT TEST TEMPERATURE


T S = TEMPERATURE FOR DESIRED RESISTANCE (85C)

MEASURED RESISTANCE

T M = WINDING TEMPERATURE
X

-X

OHMS

-X

OHMS

-X

OHMS

T K = TEMP. RESISTANCE CONSTANT (C)


COPPER + 234.5C
ALUMINUM = 226.0C

SECONDARY WINDING MATERIAL


WINDING TEMPERATURE

(STD. C57.12.91)

DELTA WINDING MULTIPLIER = 3/2X


WYE WINDING MULTIPLIER = 3X

CALCULATED RESISTANCE CORRECTED TO 85C


PRIMARY R

SECONDARY R T

T S + TK
R T = RM T M + TK

OHMS
OHMS

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
56350, REVISED 4/22/2009

TRANSFORMER WINDING RESISTANCE TEST

PAGE

530

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

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56350, REVISED 4/22/2009

TRANSFORMER MAINTENANCE TEST

OWNER

531
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

YR MFR

IMPEDANCE

KVA

GALLONS

CAPACITY
/

SERIAL NO.
TYPE

CLASS

TEMPERATURE RISE

WINDING MATERIAL

PRIMARY KV

B.I.L. RATING

DELTA

SECONDARY KV

WYE

TAP VOLTAGES

INSULATING MEDIUM

TAP POSITION

TANK TYPE

TAP SETTING

VOLTS

Free Breathing

DRY TYPE

CONSERVATOR

VISUAL AND MECHANICAL INSPECTION


INSPECTION REPORT

INSPECTION REMARKS

INSPECT PHYSICAL AND MECHANICAL CONDITION

PASS

FAIL

VERIFY FANS OPERATE

PASS

FAIL

INSPECT ANCHORAGE, ALIGNMENT AND GROUNDING

PASS

FAIL

ELECTRICAL TESTS

(OPTIONAL FOR L.V. TRANSFORMERS OR BELOW 500 kVA)

MAINTENANCE

ACCEPTANCE
INSULATION RESISTANCE IN MEGOHMS

MINUTES

PRIMARY TO
GROUND

SECONDARY TO
GROUND

WINDING RESISTANCE TEST IN OHMS


PRIMARY TO
SECONDARY

H1-H2

X0-X2

Test kV

H2-H3

X0-X3

0.50

H3-H1

X0-X1

1.00

TRANSFORMER TURN RATIO TEST

10.00

TAP

CALC

PHASE A

PHASE B

PHASE C

P. I.

WORKING TAP

P.I. = 10 min/1 min

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

AF

AL

Default Administrator
56700, REVISED 6/18/2009

TRANSFORMER MAINTENANCE TEST

PAGE

532

COMMENTS:
DEFICIENCIES:

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56700, REVISED 6/18/2009

INSULATION TESTS
TWO-WINDING TRANSFORMERS
OWNER

533
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS

10/13/2014

DATE

AMBIENT TEMPERATURE

HUMIDITY

TRANSFORMER
MFR YEAR
OIL
ASKAREL

POSITION

MFR
TYPE/CLASS
AIR

GAS

kVA
SILICONE

500

12

LOW SIDE: kV

WYE

DELTA

WYE

DELTA

SERIAL NO.
GALLONS OF OIL
FREE BREATHING
MFR.

BUSHINGS

COPIES TO
HIGH SIDE: kV

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

NEUTRAL

WEATHER
DATE LAST TEST
SEALED
GAS BLANKETED
TYPE / CLASS

DWG. NO.

TEMP
LAST SHEET NO.
CONSERVATOR

CAT. NO.

kV

YEAR

TRANSFORMER OVERALL TESTS


TEST
NO

INSULATION
TESTED

C HG

TEST CONNECTIONS
(WINDINGS)

TEST
MODE

C HL

ENG

GND

GST
GND

CHG
HG

GST

C HL

UST

C HL
C LG

GAR

% POWER FACTOR
TEST
kV

CAPACITANCE
C (PF)

UST

MEASURED

o20 C

EQUIV
CORR
FACTOR

mA

WATTS

INSULATION
RATING

L
L
TEST 1 MINUS TEST 2

C HL

GST
GND

CLG

GST

C HL

UST

C HL

C HG'

10

C HG'

C LG

H
H
TEST 5 MINUS TEST 6

HG

MINUS HIGH BUSH.


MINUS HIGH BUSH.

BUSHING TESTS
TEST
NO.

HI
kV

LOW
kV

NO.

BUSHING
SERIAL #

Ph.

11

UST

12

UST

13

UST

14

UST

15

UST

16

UST

17

UST

18
19

UST
OIL TEST

INSULATION RATING KEY


G = GOOD
D = DETERIORATED
I
= INVESTIGATE
B = BAD

EQUIVALENT CIRCUIT

NOTE: SHORT EACH WINDING ON ITSELF


H
L
G
N

=
=
=
=

HIGH VOLTAGE WINDING


LOW VOLTAGE WINDING
GROUND
NEUTRAL BUSHING

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
56910, REVISED 4/22/2009

INSULATION TESTS
TWO-WINDING TRANSFORMERS
PAGE

534

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

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56910, REVISED 4/22/2009

TRANSFORMER LIQUID COOLANT ANALYSIS

OWNER

535
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

TRANSFORMERS

SUBSTATION

POSITION

NAMEPLATE DATA
MFR
SER NO
YEAR

CLASS
COOLANT OIL
BIL

PHASES
REASON
kV
WEIGHT
WINDING MATERIAL Cu
OIL VOLUME
OIL TEMP
IMPEDANCE
WEATHER
TANK TYPE SEALED

Dd0

VOLTAGE (kV) kVA

RATED I

PRIMARY:
SECOND:

#
TAPS

NOMINAL CHANGER

5
1

3
3

BUSHING NAMEPLATE
MFR.
TYPE/CLASS

DSG SERIAL NUM


H1
lb
H2
H3
GAL X1
C X2
% X3

kV

AMPS

YEAR

TAP
SETTING

DETC
LTC

COMMENTS:

TEST FREQUENCY: 60

TEST RESULTS

ASTM

PARTICLES

TRANSFORMER INSPECTION

D-1524

TEMPERATURE GUAGE PRESENT READING

DIELECTRIC STRENGTH

kV

D-877

TEMPERATURE GUAGE HIGH READING

INTERFACIAL TENSION

D/CM

D-971

PRESSURE/VACUUM GUAGE READING

ACIDITY

MG KOH/G

D-974

PAINT CONDITION

D-1500

GASKETS

PPM

D-4059

BUSHINGS

POWER FACTOR

D-924

WATER CONTENT

PPM

D-1533B

ASTM COLOR NO.


PCB CONTENT
E.P.A. CLASSIFICATION

LIQUID LEVEL

SPECIFIC GRAVITY

PLUMBING TABLE

D-287

OTHER

TOP
DISSOLVED GAS ANALYSIS

ASTM D-3612C

BOTTOM

(H2)

PPM

VENT

* METHANE

(CH4)

PPM

ACCESS PORT

* ETHANE

(C2H6)

PPM

SAMPLE VALVE

* ETHYLENE

(C2H4)

PPM

* ACETYLENE

* HYDROGEN

(C2H2)

PPM

* CARBON MONOXIDE

(CO)

PPM

CARBON DIOXIDE

(CO2)

PPM

NITROGEN

(N2)

PPM

OXYGEN

(O2)

PPM

TOTAL GAS

PPM

TOTAL COMBUSTIBLE GAS

PPM

EQUIVALENT TCG READING

ANALYSIS OF TEST RESULTS

CONDITION

SERVICE

EXCELLENT

NO SERVICE REQUIRED

GOOD

RETEST IN

INVESTIGATE

SERVICE REQUIRED

POOR

SERVICE IMMEDIATELY

FAILED UNIT

REFER TO COMMENTS

MONTHS:

* COMBUSTIBLE GAS

COMMENTS:
DEFICIENCIES:
SAMPLED BY:

Default Administrator

COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY: WEIDMANN - ACTI


www.powerdb.com

57110, REVISED 9/28/2012

WATTHOUR METER TEST

OWNER

537
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

WATTHOUR METERS, TRANSDUCERS

Example Plant
GENERAL

PLANT
POSITION

kWHR METER DATA


MANUFACTURER

SERIAL NO.

TYPE

CLASS

PKh

Kh

TA

WIRE

VOLTAGE

STATORS

CAT. NO./STYLE NO.

INSTRUCTION BOOKLET

PHASE

OTHER

kWHR REGISTER DATA


MANUFACTURER

SERIAL NO.

TYPE

FULL SCALE kW

VOLTAGE

REGISTER RATIO

CLASS

DEMAND INTERVAL

MIN.

DIRECT RDG. FOR Kh

CURRENT TRANSFORMER DATA


MANUFACTURER

SERIAL NO.

RATIO

:5

STYLE

TYPE

VOLTAGE CLASS

kV

CATALOG NO.

ACCURACY CLASS
BURDEN

VOLTAGE TRANSFORMER DATA


MANUFACTURER

SERIAL NO.

RATIO

:1

VOLTAMPERE RATING
AS FOUND READINGS

VA
kWHR

AS FOUND TESTS

LOAD

TYPE

VOLTAGE CLASS

kV

CATALOG NO.

POLARITY

DEMAND

ELEMENT BALANCE:
STANDARD
CONSTANT

OK
CORRECTION
OF INST. TRANS.

ACCURACY CLASS

MULTIPLY BY

CORRECTED

DEFECTIVE

CREEP TEST:

REV / 3MIN

REVOLUTIONS
STANDARD

STAND. CORR.

ACTUAL %
REGISTRATION

METER

LIGHT
FULL
50% FP, FULL LOAD
AS LEFT TESTS

LOAD

OK

ELEMENT BALANCE:
STANDARD
CONSTANT

CORRECTION
OF INST. TRANS.

CORRECTED

DEFECTIVE

CREEP TEST:

REV / 3MIN

REVOLUTIONS
STANDARD

STAND. CORR.

ACTUAL %
REGISTRATION

METER

LIGHT
FULL
50% FP, FULL LOAD
AMPS @

DEMAND INDICATOR TEST


PULSE INITIATOR TEST

SPECIFIED

AS LEFT READINGS

kWHR

VOLTS & 100% P.F. FOR


REV./

PULSES

MINUTES =

TEST RESULTS:

DEMAND
OPERATING VOLTAGE

kWHR STANDARD S/N

STANDARD CALIBRATION DATE

COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

PULSES

MULTIPLY BY

WIRING CORRECT PER MFR. DIAGRAM NO.

TEST EQUIPMENT USED:

kW

REV./

3 PH 3W

3 PH 4W

1 PH

Default Administrator
61100, REVISED 4/22/2009

WATTHOUR METER TEST

PAGE

538

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

61100, REVISED 4/22/2009

VAR TRANSDUCER TEST

OWNER

539
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

WATTHOUR METERS, TRANSDUCERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

CATALOG NO.
VOLTAGE

CURRENT

FREQUENCY

PHASE

CALIBRATION ADJUSTMENT

WIRE

ELEMENTS

ACCURACY

OUTPUT

OTHER

TEST RESULTS
MILLIAMP OUTPUT
INPUT

PHASE ANGLE

VAR INPUT

AS FOUND

AS SPECIFIED

AS LEFT

PHASE ANGLE MULTIPLIER (TANGENT)


ANGLE

MULTIPLIER

ANGLE

MULTIPLIER

ANGLE

MULTIPLIER

0 DEG

45 DEG

1.0000

90 DEG

30 DEG

0.57735

-30 DEG

-0.57735

-90 DEG

-45 DEG

-1.0000

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
61400, REVISED 4/22/2009

VAR TRANSDUCER TEST

PAGE

540

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

61400, REVISED 4/22/2009

MULTIFUNCTION METERING MODULE

OWNER

541
FORMS - ALL

PAGE

ADDRESS

JOB #

CUSTOMER

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

WATTHOUR METERS, TRANSDUCERS

Example Plant
GENERAL

PLANT
POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

MODEL

CONTROL VOLTAGE

STYLE / SERIES NO.

INSTRUCTION MANUAL NO.

CLASS

TYPE

INSTRUMENT TRANSFORMER DATA


VOLTAGE TRANSFORMER:

PRIMARY VOLTAGE

SECONDARY VOLTAGE

VTR =

CURRENT TRANSFORMER:

PRIMARY CURRENT

SECONDARY CURRENT

CTR =

VOLTAGE READINGS

MEASURED PT
SECONDARY VOLTAGE
(volts)

VTR

MEASURED
SYSTEM VOLTAGE
(volts)

MULTIFUNCTION
METER READING

PERCENT
ERROR

MEASURED CT
SECONDARY CURRENT
(amps)

CTR

MEASURED
SYSTEM CURRENT
(amps)

MULTIFUNCTION
METER READING

PERCENT
ERROR

A-N
B-N
C-N
A-B
A-C
B-C

CURRENT READINGS

PHASE A
PHASE B
PHASE C

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

Default Administrator
61600, REVISED 4/22/2009

MULTIFUNCTION METERING MODULE

PAGE

542

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

61600, REVISED 4/22/2009

KILOWATT-HOUR METER SERVICE RECORD

OWNER

543
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

DATE
REMOVED

AMBIENT TEMPERATURE

HUMIDITY

WATTHOUR METERS, TRANSDUCERS

SERIAL
NUMBER

SUBSTATION/
POSITION

READING
ON DATE
REMOVED

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

PLANT
POSITION

DEMAND
ON DATE
REMOVED

TESTED BY:
www.powerdb.com

Example Plant
GENERAL

DATE
REINSTALLED

READING
ON DATE
REINSTALLED

Default Administrator
61000, REVISED 4/22/2009

KILOWATT-HOUR METER SERVICE RECORD

PAGE

544

COMMENTS:
DEFICIENCIES:

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www.powerdb.com

61000, REVISED 4/22/2009

WATTHOUR METER TEST

OWNER

545
FORMS - ALL

PAGE

ADDRESS

JOB #

Example Customer Company

CUSTOMER

ASSET ID

ADDRESS
DATE

10/13/2014

SUBSTATION

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

WATTHOUR METERS, TRANSDUCERS

POSITION

kWHR METER DATA


MANUFACTURER

SERIAL NO.

TYPE

CLASS

PKh

Kh

TA

WIRE

VOLTAGE

STATORS

CAT. NO./STYLE NO.

INSTRUCTION BOOKLET

PHASE

OTHER

kWHR REGISTER DATA


MANUFACTURER

SERIAL NO.

TYPE

FULL SCALE kW

VOLTAGE

REGISTER RATIO

CLASS

DEMAND INTERVAL

MIN.

DIRECT RDG. FOR Kh

CURRENT TRANSFORMER DATA


MANUFACTURER

SERIAL NO.

RATIO

:5

STYLE

TYPE

VOLTAGE CLASS

kV

CATALOG NO.

ACCURACY CLASS
BURDEN

VOLTAGE TRANSFORMER DATA


MANUFACTURER

SERIAL NO.

RATIO

:1

VOLTAMPERE RATING
AS FOUND READINGS

VA
kWHR

AS FOUND TESTS

LOAD

TYPE

VOLTAGE CLASS

kV

CATALOG NO.

POLARITY

DEMAND

ELEMENT BALANCE:
STANDARD
CONSTANT

OK
CORRECTION
OF INST. TRANS.

ACCURACY CLASS

MULTIPLY BY

CORRECTED

DEFECTIVE

CREEP TEST:

REV / 3MIN

REVOLUTIONS
MEASURED

CALCULATED

STAND. CORR.

ACTUAL %
REGISTRATION

METER

LIGHT
FULL
50% FP, FULL LOAD
AS LEFT TESTS

LOAD

OK

ELEMENT BALANCE:
STANDARD
CONSTANT

CORRECTION
OF INST. TRANS.

CORRECTED

DEFECTIVE

CREEP TEST:

REV / 3MIN

REVOLUTIONS
MEASURED

CALCULATED

STAND. CORR.

ACTUAL %
REGISTRATION

METER

LIGHT
FULL
50% FP, FULL LOAD
AMPS @

DEMAND INDICATOR TEST


PULSE INITIATOR TEST

SPECIFIED

AS LEFT READINGS

kWHR

VOLTS & 100% P.F. FOR


REV./

PULSES

MINUTES =

TEST RESULTS:

DEMAND
OPERATING VOLTAGE

kWHR STANDARD S/N

STANDARD CALIBRATION DATE

COPYRIGHT 2002-2014 POWERDB, INC.

TESTED BY:
www.powerdb.com

PULSES

MULTIPLY BY

WIRING CORRECT PER MFR. DIAGRAM NO.

TEST EQUIPMENT USED:

kW

REV./

3 PH 3W

3 PH 4W

1 PH

Default Administrator
61101, REVISED 4/22/2009

WATTHOUR METER TEST

PAGE

546

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

61101, REVISED 4/22/2009

TRANSDUCER TEST

OWNER

547
FORMS - ALL

PAGE

ADDRESS
CUSTOMER

JOB #

Example Customer Company

ASSET ID

ADDRESS
DATE

10/13/2014

AMBIENT TEMPERATURE

HUMIDITY

Example Plant
GENERAL

PLANT

WATTHOUR METERS, TRANSDUCERS

SUBSTATION

POSITION

NAMEPLATE DATA
MANUFACTURER

SERIAL NO.

TYPE

CATALOG NO.
VOLTAGE

CURRENT

FREQUENCY

CALIBRATION ADJUSTMENT

PHASE

WIRE

ACCURACY

ELEMENTS
OUTPUT

OTHER

TEST RESULTS
MILLIAMP OUTPUT

INPUT

PHASE ANGLE
DEGREES

AS FOUND

TEST EQUIPMENT USED:


COPYRIGHT 2002-2014 POWERDB, INC.

AS SPECIFIED

TESTED BY:
www.powerdb.com

AS LEFT

Default Administrator
61550, REVISED 4/22/2009

TRANSDUCER TEST

PAGE

548

COMMENTS:
DEFICIENCIES:

COPYRIGHT 2002-2014 POWERDB, INC.

www.powerdb.com

61550, REVISED 4/22/2009

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