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Apple Color StyleWriter Pro Service Source PDF
Apple Color StyleWriter Pro Service Source PDF
K Service Source
Basics
Color StyleWriter Pro
Basics
Overview - 1
Overview
The Color StyleWriter Pro
is a desktop color bubblejet printer for personal use.
It has various features such
as high-speed printing, high
print quality, printing on
plain paper, and a cut sheet
feeder.
The user can easily replace
the print head (64 nozzles,
four colors) and ink
cartridges (each color has a
separate cartridge).
Basics
Overview - 2
The Color StyleWriter Pro
has six LEDs on the
controller board which can
aid in troubleshooting the
printer. See the
Troubleshooting chapter for
more information.
Controller
Board
LEDs
Basics
Service Mode - 3
Controller
Board
Service Mode
Note: This procedure uses
the buttons and LEDs on the
controller board to perform
service functions, i.e., test
pages.
Note: You must remove the
top cover and the inner
cover to access the
controller board. See
Covers in the Take Apart
chapter.
Basics
Service Mode - 4
Controller Board
Select Button
Power Button
Basics
Print Heads
Basics
Select Button
Basics
Power Button
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Specifications
Color StyleWriter Pro
Specifications
Characteristics - 1
Characteristics
Print Methods
Throughput
Print Head
Thousands of pages
Input Buffer
60 KB
Specifications
Graphics - 2
Graphics
Resolution
Specifications
Paper Handling - 3
Paper Handling
Paper
Cut Sheets
Envelopes
Specifications
Transparencies
Back-Print Film
Paper Handling - 4
Coated transparencies, most ink jet transparencies
Letter, A4
For superior graphics and imaging results, premium paper and
back-print film are recommended
Specifications
Ink Cartridges - 5
Ink Cartridges
Type
Ink Color
Ink Amount
Shelf Life
Cartridge Life
Specifications
Environmental - 6
Environmental
Acoustic Noise Level
Temperature
5986F (1530C)
Humidity
Specifications
Electrical - 7
Electrical
Electrical
Requirements
Power Consumption
28 W maximum
Specifications
Physical - 8
Physical
Dimensions
Weight
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Troubleshooting
Color StyleWriter Pro
Troubleshooting
General/ - 1
General
The Symptom Charts included in this chapter will help you
diagnose specific symptoms related to your product. Because cures
are listed on the charts in the order of most likely solution, try
the first cure first. Verify whether or not the product continues to
exhibit the symptom. If the symptom persists, try the next cure.
(Note: If you have replaced a module, reinstall the original module
before you proceed to the next cure.)
If you are not sure what the problem is, or if the Symptom Charts
do not resolve the problem, refer to the Flowchart for the product
family.
For additional assistance, contact Apple Technical Support.
Troubleshooting
LEDs/ - 2
LEDs
The Color StyleWriter Pro has six LEDs on the controller board
which can aid in troubleshooting the printer. The six LEDs are:
Error LED
Power LED
Controller
Board
LEDs
Troubleshooting
LEDs/ - 3
The power button and the select button are used in service mode to
choose servicing options. Pressing the select button toggles the ink
LEDs and pressing the power button selects the appropriate
option.
See Service Mode in the Basics chapter for additional
information.
Troubleshooting
LEDs/ - 4
The LEDs indicate the state of the printer or whether an error has occurred (e.g., carriage
control error, paper jam).
The following charts provide a summary of printer states and error codes.
Printer State
LED Indication Summary
Power LED
Error
6
LEDs
Power
Ink
1
5 4 3 2
Notes
Error
6
LEDs
Power
Ink
1
5 4 3 2
Notes
Power off
Power on
Transition of power on/off
Printer State
LED Indication Summary
Ink LED
Normal condition
Power on
Affected LED is on
Printer State
Normal LED Indication
In Service Mode
Error
6
LEDs
Power
Ink
1
5 4 3 2
Notes
Affected LED is on
Initial cleaning
Troubleshooting
LEDs/ - 5
If an error is indicated, check the following chart, then go to Error LEDs in the Symptom
Charts.
Error Indication
Error
6
LEDs
Power
Ink
1
5 4 3 2
Notes
Paper empty/jam
Ink absorber plate error
Ink cartridge empty
Carriage sensor
Troubleshooting
Symptom Charts/Operation - 6
Symptom Charts
Operation
No power
1
2
3
4
1
2
3
Troubleshooting
Symptom Charts/Paper - 7
Paper
Paper sticks together
1
2
3
4
Paper skews
1
2
3
4
Paper jams during
loading, before
printing
Troubleshooting
Paper (Continued)
Paper jams inside
printer
Pull out paper in direction of paper output. (Do not pull paper
back toward you.)
Troubleshooting
Print Quality
Missing dots and/or
white streaks
1
2
3
4
5
6
Blurring and/or
smudging
1
2
3
4
Troubleshooting
Error LEDs
Paper jam/error
1
2
3
4
5
6
1
2
3
4
5
Troubleshooting
1
2
3
4
5
6
Carriage home
position sensor error
1
2
3
4
5
6
Troubleshooting
1
2
3
1
2
3
1
2
Replace the ink absorber plates. Run the Color StyleWriter Pro
Utility (see Adjustments chapter).
Troubleshooting
1
2
3
4
5
Thermistor error
1
2
Troubleshooting
RAM error
EEPROM error
Troubleshooting
1
2
3
4
5
Replace the ink absorber plates. Run the Color StyleWriter Pro
Utility (see Adjustments chapter).
Recovery error
Check the paper feed clutch on the right side of the platen. Verify
it is in the correct position.
K Service Source
Take Apart
Color StyleWriter Pro
Take Apart
Covers
Covers - 1
Covers
No preliminary steps are
required before you begin
this procedure.
Note: The Color
StyleWriter Pro has three
coversouter, inner, and
main. This procedure
includes the removal of all
covers on the printer.
Take Apart
Covers - 2
Top Cover
Hinge
Hinge
1
2
Take Apart
Covers - 3
3
Front
Latches
Take Apart
Covers - 4
4
Take Apart
Covers - 5
5
6
7
Rear
Latches
Take Apart
Take Apart
Take Apart
Top
Cover
Take Apart
Ink Cartridges
Take Apart
Ink Cartridges
Replacement Note: Do
not shake the ink
cartridges or the ink
may leak.
Take Apart
Take Apart
7
Print Head
Print Nozzles
Take Apart
Controller Board - 13
Controller Board
Controller
Board
Take Apart
Controller Board - 14
1
Take Apart
Controller Board - 15
2
Take Apart
Controller Board - 16
3
Controller
Board
Using a Phillips
screwdriver, remove
the four mounting
screws.
Take Apart
Take Apart
Using a Phillips
screwdriver, remove
the two mounting
screws.
Take Apart
Catch
Take Apart
Latch
Latch
Take Apart
Power Supply - 21
Power Supply
Before you begin, remove
the following:
Covers
Cut sheet feeder
Caution: Review the ESD
precautions in Bulletins/
Safety.
Power Supply
Take Apart
Power Supply - 22
1
Holding Tabs
Disconnect connector
JPOW1 from the
controller board.
Take Apart
Power Supply - 23
3
Power Supply
Using a Phillips
screwdriver, loosen the
two mounting screws and
remove the power
supply.
Take Apart
Sensor Board - 24
Sensor Board
Before you begin, remove
the following:
Covers
Cut sheet feeder
Caution: Review the ESD
precautions in Bulletins/
Safety.
Sensor Board
Take Apart
Sensor Board - 25
1
Disconnect connector
JASF1 from the
controller board.
Take Apart
Sensor Board - 26
2
Latch
Latch
Sensor Board
Take Apart
Carriage
Unit and
Board
Take Apart
Carriage
Unit and
Board
Take Apart
Take Apart
Carriage Unit
Print Heads
Take Apart
Carriage Belt
Tensioner
Using a Phillips
screwdriver, loosen the
screw and push in the
carriage belt tensioner.
Take Apart
Carriage Belt
Take Apart
Ferrite Core
Take Apart
Mounting
Bracket
Take Apart
Shield Plate
Using a Phillips
screwdriver, remove
the shield plate mounting
screws.
Remove the shield plate.
Take Apart
Carriage Rod
Take Apart
Scale Spring
Take Apart
Scale Holder
Take Apart
Shaft Spring
Carriage Rod
Take Apart
Carriage Unit
Take Apart
Encoder
Take Apart
Encoder
Carriage
Unit
Take Apart
Flexible Cable
Flexible Cable
Take Apart
Latch
Carriage Board
and Shield
Take Apart
Carriage Belt
Take Apart
Ribbon Cable
Take Apart
Carriage Motor - 47
Carriage Motor
Before you begin, remove
the covers.
Caution: Review the ESD
precautions in Bulletins/
Safety.
Carriage
Motor
Take Apart
Carriage Motor - 48
1
Carriage Belt
Tensioner
Using a Phillips
screwdriver, loosen the
screw and push in the
carriage belt tensioner.
Take Apart
Carriage Motor - 49
2
JCRM1
Mounting
Bracket
Disconnect connector
JCRM1 from the
controller board.
Take Apart
Carriage Motor - 50
4
Mounting Screw
Mounting Screw
Using a Phillips
screwdriver, remove
the two mounting
screws.
Remove the motor.
Take Apart
Printer Frame - 51
Printer Frame
Printer Frame
Take Apart
Printer Frame - 52
1
Right Latch
Take Apart
Printer Frame - 53
2
Left Latch
Take Apart
Ink Absorber
Elements
Before you begin, remove
the following:
Covers
Controller board
Carriage unit
Caution: Review the ESD
precautions in Bulletins/
Safety.
Ink Absorber
Elements
Take Apart
1
2
Take Apart
Ink Absorber
Plates
Ink Absorber Plates
Take Apart
Take Apart
Side Latch
Front Latch
Ink Absorber
Cover
Side Latch
Take Apart
Ink Absorber
Plates
Take Apart
Take Apart
Mounting Bracket
Disconnect connector
JLFM1 from the
controller board.
Take Apart
Gear
Take Apart
Paper Guide - 63
Paper Guide
Before you begin, remove
the following:
Covers
Cut sheet feeder
Power supply
Printer frame
Paper Guide
Take Apart
Paper Guide - 64
1
Take Apart
Paper Guide - 65
2
Ferrite Core
Take Apart
Paper Guide - 66
3
Paper Guide
Take Apart
Take Apart
Bushing
Take Apart
Roller and
Spring
Assembly
Latch
Take Apart
Take Apart
Take Apart
Photo Interrupter - 72
Photo Interrupter
Photo Interrupter
Take Apart
Photo Interrupter - 73
1
Take Apart
Photo Interrupter - 74
2
Take Apart
Photo Interrupter - 75
3
4
Top Latches
Bottom Latches
Take Apart
Purge Unit - 76
Purge Unit
Before you begin, remove
the following:
Covers
Cut sheet feeder
Power supply
Printer frame
Caution: Review the ESD
precautions in Bulletins/
Safety.
Purge Unit
Take Apart
Purge Unit - 77
1
Disconnect connectors
JPGS1 and JPGM1 from
the controller board.
Remove the wires from
the mounting plate.
Take Apart
Purge Unit - 78
Carriage Unit
Take Apart
Purge Unit - 79
5
White Lever
Purge Unit
Using a Phillips
screwdriver, remove
the mounting screw.
K Service Source
Additional Procedures
Color StyleWriter Pro
Additional Procedures
Printer Cleaning - 1
Printer Cover
Printer Cleaning
No preliminary steps are
required before you begin
this procedure.
Caution: Do not get the
printers ink on your hands
or clothes. Although the ink
is water soluble, it contains
dyes that will stain.
Platen
Additional Procedures
Ink Cartridge
Replacement
No preliminary steps are
required before you begin
this procedure.
Caution: Do not get the
printers ink on your hands
or clothes. Although the ink
is water soluble, it contains
dyes that will stain.
Ink Cartridges
Additional Procedures
Color Label
2
3
Additional Procedures
Nozzle Check - 4
Nozzle Check
No preliminary steps are
required before you begin
this procedure.
Caution: Do not get the
printers ink on your hands
or clothes. Although the ink
is water soluble, it contains
dyes that will stain.
Print Head
Additional Procedures
Cut Sheet Feeder
Nozzle Check - 5
Important: Make sure the
printer is off.
1
2
Power Key
Additional Procedures
Nozzle Status OK
Nozzle Check - 6
3
Black
Cyan
Magenta
Yellow
Clean Nozzles
Black
Cyan
Magenta
Yellow
Additional Procedures
Print Head
Cleaning
No preliminary steps are
required before you begin
this procedure.
Caution: Do not get the
printers ink on your hands
or clothes. Although the ink
is water soluble, it contains
dyes that will stain.
Print Head
Additional Procedures
Print Head
Additional Procedures
2
3
Additional Procedures
Additional Procedures
Additional Procedures
Additional Procedures
Additional Procedures
Select Button
Power Button
Additional Procedures
Additional Procedures
Fuse Replacement - 16
Fuse Replacement
Fuse
Additional Procedures
Fuse Replacement - 17
1
Fuse Cover
Additional Procedures
Fuse Replacement - 18
2
K Service Source
Adjustments
Color StyleWriter Pro
Adjustments
Color SW Pro
Utility
Power Supply
Controller
Board
Carriage
Board
Adjustments
Power Supply
Controller
Board
Carriage
Board
Adjustments
Pin 22
Pin 35
Adjustments
Pin 22
Pin 35
Adjustments
Service Mode
Controller Board
Select Button
Power Button
Adjustments
Controller Board
Select Button
EEPROM Download
Mode
Press the select button
until the cyan (LED4),
magenta (LED3), and
yellow (LED2) LEDs light
up.
Adjustments
Power Button
Adjustments
Adjustments
2
3
Adjustments
Power Button
Adjustments
Alignment - 11
Alignment
No preliminary steps are
required before you begin
this procedure.
Note: This procedure is a
bidirectional registration of
the print head. Perform
this procedure after you
replace the carriage or if
you notice any blurring of
printed characters.
Print Head
Adjustments
Alignment - 12
1
Adjustments
Alignment - 13
4
Adjustments
Alignment - 14
5
Adjustments
Alignment - 15
6
Alignment Example
Numbered Bars
Nozzle Check
Pattern
Adjustments
Alignment - 16
7
8
K Service Source
Exploded View
Color StyleWriter Pro
Exploded View
Cover, Top
922-0890
Ink Cartridges
Cover,
Inner
922-0889
Kit, Carriage
Assy
076-0463
Printhead
922-0662
Encoder
922-0669
Controller
Board
661-0876
Motor,
Paper Feed
922-0668
Bushing/
Spring Kit
076-0134
Kit, Platen
076-0138
Clip, Shaft
922-0196
Spur
Holder
Unit
922-0682
Belt,
Carriage
922-0689
Sensor
Board
922-0663
Frame
Roller, Eject
922-0191
Idler
Rollers
Purge Unit
922-0665
Kit, Feeder
Roller
076-0137
Kit, Paper
Guide
076-0136
Motor,
Carriage
922-0667
Cable
Home
Position
922-0683
Photo
Interrupter
922-0670
Cut Sheet
Feeder
922-0819
Kit, Plate
Ink Absorber
076-0149
Fuse
125V 922-0180
250V 922-0181
Power Supply
110V 661-0877
220V 661-0878