DETAILS Co2 — Ammonia refrigeration system for Ryan Logistics project Golden Empire , UAE.‘Sub: Co2 ~ Ammonia refrigeration System for Ryan Logistics project Further to enquiry. We are pleased to furnish with our technical specifications and quotation, Please find herewith our commercial and equipments details: Application + Cold store /loading bay Refrigerant Co2/Ammmonia (NH3)/GLYCOL Room size AS per Layout Drawings & attached annexture Outside Temperature Dry Bulb 46 Dea.C & Wet Bulb 32 Deg.C Pir Insulation Thickness : 150 mm for Freezer /100 mm for Chiller 75 mm for dry store Product Loading / Day 1 10% of Total Storage Capacity for Chiller 5% of Total Storage Capacity for freezer Compressor system 2 Multi stage Co2 /Ammonia System. Compressor type : reciprocating Compressor package. Condenser System 1 Evaporative Condenser. Electrical supply 380V, SPH, SOH2,‘Scope of work: ‘Startup up and Commissioning of existing Complete Containerzed Co2/Ammonia Cascade system with electrical panel for freezer cooling Installation, Startup up anc! commissioning of existing Co2 cooler § no's along wath valve station & sensors, copper pipes. Installation, Stertup up and commissioning of existing of Re 412E grasso piston ‘compressor package (2nos ) wih 132 KW motor Installation, Startup up anc commissioning of existing of CxV 339 Baltimore evaporative ‘condenser (2nos) capacity. 1200 KW each ‘Supply end installation of new Container for installation of above compressor package for the Chilled water cooling ‘Supply, installation and commissioning of new Ammonia liquid separator (1 no) PHE( tno), chiled water pumps (2.no's), Ammonia detection sensor (‘no) in above new container the Chilled water cooling. Supply, installation and commissioning of new receiver (1no) severed for the both containers. Supply, installation and cormmissioning of new Hp Ammonia float 2ne) (7 no for each container ) Supply, installation and commissioning of new Ammonia coolers (2ne) (for loading bay area ) along with piping, valve station and insulation material Installation Startup up and Commissioning of existing Ammonia pumps in new container for Ammonia circulation (loading bey coolers) Supply, installation and commissioning of new (Ones) Chilled water coolers (21s) fous along with piping \valve station and insulation material Supply, instalation and commissioning of new Electrical panel Set of controls, cabling and wiring fr all new equipment Chiler system. Supply, installation and commissioning of new Set of cabling and wiring for existing Coz coolers and Comprassor system in existing container. ‘One time charge of Comeressor cil refrigerant , glycol of the total system for startup anc! ‘commissioningANNEXTURE <1. 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Giout__ [Suction Discharge Remarks Tow Temperature ~ For freezer rooms High Temperature, -3°C | High Stage, +40°C_| requirement REFRIGERATION CIRCUIT Refrigerant ammoniaCompressors: Quantity: 2nos Evaporating temperature, -28 °C Condensing temperature: -0°C C02 separator: Quantity: 1 (one) Co2 pumps: Quantity: 1#4 (one duty, one stand-by) C02 separator: Quantity: 4 (one) REFRIGERATION CIRCUIT Refrigerant ammonia Compressors: Quantity, — 2nos Eveporating temperature: -3 °C Condensing temperature: 40°C Ammonia separator: Quantity: 1 (ons) Heat exchangers between Ammonia and Co2: Quantity: (ene duty) REFRIGERATION CIRCUIT Refrigerant’ ammonieCompressors Quantity: 20s Evaporating temperature, -3°C Condensing temperature: 40°C Ammonia separator: Quantity: 4 (one) Heat exchangers between Ammonia and Prop Glycol with 15% volume concentration: Quantity: fone duty) Each Heat exchanger capacity: 1100 KW Primaty sie entering conditions: quid ammonia -3°C ‘Secondary side: Prop Glycol with 15% Condensation occurs on: water cooled condensers Glycol water users cooling system type: single flow glycol air-coolers OTHER AUXILIARY SYSTEMS: Condensation Circui ‘Water cooled condensers: Quantity: 2 nos, Fluid type: ammonia: Fluid condensation temperature: +40°C. Ammonia receiver: Quantity: 1 (ene)‘Ammonia piping Defrosting Circut Following defrosting circults willbe provided hot gas circuit fer ammonia air coolers defrosting, PRESSURE VESSELS HIGH PRESSURE LIQUID RECEIVER Manufactured as per ASME VIII Div-1, from welded steel and equipped with branches for liquid inlet and outlet and Level Gauge. Quantity : ONO Refrigerant R-717(NH3) Operating Temp +40 deg C. Operating Pressure : 15.6 Bar. Design Horizontal Make Fanar Engineering / Equivalent The Receiver will be supplied with - Required steel structure, base, brackets and supports - Dial pressure relief valve. = Valves for Liquid Inlet and Outlet = Level Gauge with Isolating Valves = Pressure Gauge = Quick Oil Drain Valve The Receiver vessel will be finished with rust resistant paint after having beentested at 25 Bar Pressure. INTERMEDIATE PRESSURE PUMP VESSEL Manufactured as per ASME VIII Div-1 from Welded Steel. Quantity 01.No Refrigerant R-717 (NH3) Operating temo 73 Dag.C Design i Horizontal Make 2 FANAR ENGINEERING / Equivalent: Each Pump Vessel will be supplied with: ~ Isolation Valves for Dry and Wet Suction Lines - AStendpipe with Sight Glasses and Stop Valves, ~ Pressure Gauge = Dual pressure Relief Valve ~ Oil Pot with Quick Oil Drain Valve = One Make Up Liquid Inlet Station ~ Required Steel Structure, Base, Brackets end Supports‘The Pump vessels will be finished with rust resistant paint after having been tested at 25 Bar Pressure, The Pump Vessels will be insulated with foamed polyurethane insulation and cladded with Imm Aluminum Cladding Sheet Single Air Flow © Coils are manufactured from Stainless steel tubes ( Nh3) /Copper tube(giyco)) mechanically expanded into aluminum fins. + Fined Evaporators + Complete wth insulated drip tray ‘+ 2nos ammonia coolers for the loading bay area + 10 n0s Ghilled water cooler for the AG stores ‘+ 2nos feu water coolets for the container cooling Make, A\fa Lavall@untnerlluve/equivalent ‘Type of Defrostng Al Hot gas defrosting Room temperature ‘As per the Annexture PLATE HEAT EXCHANGER‘PLATE HEAT EXCHANGER (Ammonia/ Chilled Water Type ‘Semi Welded Plates construction Stainless steel 304 PLATE HEAT EXCHANGER (Ammonia / Chilled water) Type : Semi- Welded Plate Material : Stainless Steel Ammonia infout Temp : — -3Deg.C ‘Water in/out Temp +14 & 47 Deg.c Capacity 1200 kW Make : GEA Alfalaval / Thermo-Wave / Equivalent Quantity : No All Plate Heat Exchanger will be Installed with Below Valves: Isolation Valves in the Refrigerant Side Secondary Coolant Inlet & Outlet Isolation Valves Secondary Coolant Temperature & Pressure Gauge Oil Draining Facilities GLYCOL/CHILLED CIRCULATING PUMP STATIONMake +: TACO/Grundfos/ SPP Each coolant pump consisting of a cast iron housing and cast iron impeller will be delivered complete with: - A Direct Coupled Electri¢ Motor with Coupling, = Suction and Discharge Connections. - Butterfly Stop Valves. = ANon Retum Valve. - Pressure Gauges = Service Stop Valve for the Pressure Gauge. - Drain Valve CHILLED WATER PUMP STATION Type : Centrifugal ciRcurT : C(42.5DEGC) Quantity 2 2Nos (LW + 18) VALVES & CONTROLS: Make Danfoss / Hansen /equivalvent Number of Valves / Controls : As per design Size & Model Number ! As per designREFRIGERANT PIPES > Ammonia Pipes are in compliance with ASTM 106 Grade B Seamless MS SCH40 Pipes for the Ammonia Piping. > ERW pipes for chilled water unit coolers > Piping includes Support Inserts, GI Pipe Clamps, GI Threaded Reds, GI Bolt, Nuts and Washers. Unit Coolers Condensate DRAINS Piping and Heaters > Drain Piping by Copper Pipes & Fittings will be used for Freezer Rooms. Condensate Drainage will be dropped to the outside of the room. > Hesters will be installed in Condensate Drain Pipes inside Freezer Rooms. > Drain Piping inside Freezer Rooms will be Insulated with Armaflex. > For all other Positive temperature room PVC Pipes with Fittings will be used for Condensate Drainage and will be dropped to the nearest Drain Point. PIPING INSTALLATION > All Ammonia Cold Pipes and Vessels will be insulated with Polyurethane Insulation. Insulation Density will be not less than 35 Kg/Cu.Mtr. > Aluminum Sheet having Mill Finish and Thickness not less than 0.7 mm for thePipes and 1 mm for the Vessels. > Glycol Pipes/Chilled water pipes and Valves will be insulated with Armaflex. Incomer (To be supplied by client) © Volts 400 V AC 3 phase with neutral © Frequency SOHz cycles Control Pane! ‘a Enclosures with IP 84 protection a Amaia voltmater with voltage selactor switch a Amain Ammeter with CTs An under voltage relay and earth leakage relay a Rail system and terminal strios with numbers and coded connected terminals, a MCB sfor motors and controlling group a Automatic star delta starters a DOLstarters & Overload relay for all motor applications. a Indicators U_ All components are standard ones fiom Telemechanique and Merlin Gesin ‘Cabling, gladding will be done from main control panel to the refrigeration equipment,= Cable ducts, Cable trays, junction boxes and other auxifary materials are inclucied in the offer. Ammonia detection; 2 Ammonia Sensor will be installed in each container connected to the central alarm uit + In case of ammonia leakage there is 2 visual and audible alarm in both the Machine / Control Room. + The detector will be set to the lowest practical level that does not cause nuisance tripsing; the setting will be 50 PPM for (PEL), 200 PPM for (ERPG-2).. INSTALLATION & PRESSURE TESTING ‘The installation includes: Installation of All the above mentioned equipments such as compressors, condensers, vessels, pumps, Unit Coolers, All required pipes and valves. ~ Allthe necessary hangers and secondary support. + Allrequired Grane!Man lify Forklift = Allrequired Electrical and Instruments. - Insulation of Low temperature pipes Unit Coolers Drain line to main header ‘The Pressure Testing includes = For Water Pressure test will comply with standard ASHARE Procedure, - For Ammonia Pressure testing IIAR - 5 COMIMISSIONING. ‘The Commissioning includes: ‘Complete C02, Ammonia Charge & oil cooling ‘Start up and handing over of operational system. = Trainings of plant operation.EXCLUSIONS (Our delivery includes only the equipment and service as specified above, The following works ate excluded from cur scope of works and shall be carried out by cther agencies (with no cost of FANAR) » 2 3) 4 5) 8) 7 8) 9 10) 1) 12) 13) 14) 15) 16) 17) 18) Any types of civil Works. Any required Primary steel & Steal structural cupport works. Any local taxes or custom duties or insurance or any statutory fees for sevice connection, Any kind of approval from local authorities / Govt. Power supply & Connection to our Electrical Control Panel, Earthling of the control panels ‘Supply and installation of Air conditioning system for office Ac, and Ahus, FCUS, DUCTING for HVAC Requirement, eto. including Piping ‘Supply and installation of cold room insulation panel doors lighting, ete Under Floor Heater, Ventilation Piping & Top Concrete slab over floor insulation, Any MEP Bridge Work, Access and Walkway Provisions for all Reftigeration Works. Sleeves through walls and slabs for passage of refrigeration services, Any Selemic / Structural Load Calculation for Refrigeration Works. Operation &maintenance of the supplied refrigeration system Plant room, Concrete / Steel Structure for the Condensers, Plant room emergency Lighting and Emergency Lighting systems Authorities permits, inspections, cettfications, etc. ‘Temporary power supply lighting! Earthing C02 cooler valves , any adcition copper pipes, Controls & accessories Any local taxes or custom duties or insurance or any statutory fees for service connection. Make up water Supply & Connection to Condenser with Supply of pressure of 2 Bar!19) 20) ‘Water & Storage during flushing Discarding of waste from site, Filtration and Treatment system for Utilization Water. Any itemsiservice not explicity mentioned in this quotation ‘SITE FACILITIES: The following shall be made available to us tree of cost 1 Power Supply & Water for Execution, Ste Office Purpose and Testing & Commissioning of the works, ‘Adequate lackable storage space, safetyifirst-aid facil. Make up water Quality for Evaporative Condensers should be Drinking Water Quality. Uninterrupted access to site, Lavatory facilities & Drinking Water at site,COMMERCIAL TERMS & CONDITIONS Delivery Period after Receipt of Advance Installaton Duration SNe Description ‘Amount 1 [Coz - Ammonia refrigeration System for Ryan Logistics project as mentioned above. Payment Terms Quotation Validity Trans shipment, Partial Shipment and Partial Negotiation allowed, third party documents acceptable. Delivery period commences from the confirmation down payment receipt. WARRANTY: ‘All Units carry @ Warranty against manufacturing defects for 18 months from the date of shipment or 12 months from the date of commissioning whichever occurs first, The warranty is applicable for parts only and labor is chargeable by our service department as per standard rates. Warranty obligation will only start if all outstanding payments towards the contract are over. The warranty on replacement of spares against only manufacturing defects. (Not the defects caused due to malfunctioning, improper use, not to follow up as per the maintenance schedule, ete). Warranty aro not cover under generator Operation Hany clarifications required, please don't hesitate to contact us,