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2006 Simulation of Crack Initiation and Propagation in An Adhesive Layer Using A Meso-Mechanical Model PDF
2006 Simulation of Crack Initiation and Propagation in An Adhesive Layer Using A Meso-Mechanical Model PDF
ABSTRACT
A finite element model of a double cantilever beam specimen is developed. The adherends
are modeled using plane strain elastic continuum elements. Furthermore, the adhesive is
modeled using a mesomechanical modeling technique which allows for simulation of
initiation and propagation of micro-cracks. This enables the modeling of the entire process
of degradation and fracture of the adhesive layer. The purpose of the present study is to
compare the stress-deformation behavior in an idealized peel loading to the behavior in a
double cantilever beam (DCB) specimen where the adhesive layer is deformed wilt a slight
gradient along the layer. Previously performed experiments and simulations of the RVE are
used as a comparison to the simulated results.
1. INTRODUCTION
To study the possibility to model a structural adhesive layer using a representative volume
element (RVE), a comparison is made between the behavior of a RVE and a finite element
model of an entire double cantilever beam specimen.
Several researchers model mode I behavior using cohesive zone models (CZM) together
with either beam or shell finite elements. The disadvantage to use these methods is that the
results depend entirely on the chosen CZM. A recent paper by Salomonsson and Andersson
(2006), demonstrate a method using a RVE at the meso level to model the structural
behavior of an adhesive. It is suggested that the model be used as a foundation of the
development of a constitutive behavior controlling the CZM. With a finite element analysis
( t)
k
Fig 1. The peel and shear stresses as functions of the relative separations in peel and
shear, respectively.
A representative volume element (RVE), cf. Fig. 2, is used to model the adhesive layer. The
thickness of the adhesive layer is 0.2 mm in the experiments and this thickness is kept in the
RVE. From a computational point of view, the RVE should be kept as small as possible.
Based on previous studies a RVE with a length of 0.8 mm and a height of 0.2 mm is large
enough to adequately capture the fracture process (Salomonsson and Andersson, 2006).
Fig 2. The dark areas are the mineral grains and the lighter area is the polymer blend.
Figure 2 illustrates the complexity of the structure of the adhesive at the meso level. The
dark finite elements in Fig. 2 are given constitutive properties of mineral and the lighter
elements are given properties of the polymer blend. As explained earlier, interface elements
couple all continuum elements at their respective boundaries and interface elements that lie
within mineral regions are thus given properties corresponding to mineral clusters. In a
similar manner, interface elements that lie in the polymer blend region are given polymer
properties. At the boundary between mineral and polymer blend as well as between the
RVEs, the interface elements are given polymer blend properties.
A schematic setup of the simulation model is given in Fig. 3, where the shaded areas
represent RVEs and the black region is where the COH2D4 cohesive elements are used. The
load is applied by a controlled displacement, . Furthermore, the load point is fixed in the
horizontal direction. These are the only applied boundary conditions.
Fig 3. Schematic of the model. indicates the controlled displacement. The shaded regions
correspond to RVEs and in the black region COH2D4 cohesive elements are used.
4. NUMERICAL RESULTS
The adherends are modeled using plane strain continuum elements with Youngs modulus
210 GPa and Poissons ratio 0.3. In the RVEs there are two types of material models, one for
the polymer blend region and one for the mineral regions. Continuum elements in the
polymer blend are given elasto-plastic properties with Youngs modulus 2 GPa, Poissons
ratio 0.35 and the hardening modulus 200 MPa together with the yield stress 55 MPa. For
the mineral regions, the continuum elements are linear elastic with Youngs modulus 55
GPa and Poissons ration 0.35. The interface elements within the polymer blend are given
the following properties:
2
k = 868 GPa/m, s = 2.65 105 mm, c = 760 J/m , k = 844 GPa/m, s = 3.8 105 mm and
c = 2300 J/m2. The interface elements within the mineral regions are given the following
properties: k = 50 GPa/m, s = 2 104 mm, c = 760 J/m2, k = 25 GPa/m, s = 4 104 mm
and c = 2300 J/m2.
Fig. 4. The simulated DCB-specimen crack tip. The white regions in the blue region
correspond to micro cracks.
As in the experimental analyses, the energy release rate is derived by measuring the reaction
force, F, and the rotation, , at the loading point (Andersson and Stigh, 2004). The energy
release rate is given by
F
JI = 2
(1)
b
where b is the width of the specimen. Using an inverse method, the stress-deformation
relation is derived from the numerical results by differentiating JI with respect to the crack
opening displacement w. The result of the simulation is given in Fig. 6 together with a
corresponding experimental curve of the stress-deformation relation. A curve representing
the results from a simulation of only one RVE is also given in Fig. 6 for comparison.
25
(MPa)
20
Meso
RVE
Experiments
15
10
0
0
0.02
0.04
0.06
0.08
0.1
0.12
w (mm)
REFERENCES
Andersson, T., Stigh, U., (2004). The stress-elongation relation for an adhesive layer loaded in
peel using equilibrium of energetic forces. International Journal of Solids and Structures 41,
413-434.
Benzeggagh, M. L., Kenane, M., (1996). Measurement of Mixed-Mode Delamination Fracture
Toughness of Unidirectional Glass/Epoxy Composites with Mixed-Mode Bending
Apparatus, Composites Science and Technology, vol. 56, pp. 439449, 1996.
Mishnaevsky Jr, L. L, Schmauder, S., (2001). Applied Mechanics Reviews 54, no 1.
Needleman, A., 1987. A continuum model for void nucleation by inclusion debonding. Journal
of Applied Mechanics., vol. 54, 525-531.