SevenToolsofQualityControl

 1 )(Pareto Chart
.
" " .
80 20
.
.
:
80 20 .
80 20 .

.

80
.
.
.
80 .
80 .

.

 .
.

)(A

5.1

53.2

)(B

0.06

0.006

)(C

1.05

10.95

)(D

2.51

26.2

)(E

0.1

)(F

0.11

1.2

)(G

0.15

1.6

)(H

0.51

5.3

9.59

100

PARETO CHART FOR %SCRAB OF MILL BADAMAK

10

100

9
8

80

Percent

60

5
4

40

Count

3
2

20

1
0

0
rs
he
Ot

0.42
4.4
100.0

Defect

0.51
5.3
95.6

1.05
10.9
90.3

2.51
26.2
79.4

5.10
53.2
53.2

Count
Percent
Cum %

-2 )( CAUSE & EFFECT

.
- -
.
" " " " " ) (Fish Bone
. 1943

.
) ( surface flow - .

CAUSE&EFFECT DIAGRAM FOR SURFACE FLOWS DEFFACT

Materials

Personnel

Alloys

Shifts

Lubricants

Supervisors

Suppliers

Training

Measurements
Micrometers
Microscopes
Inspectors

Operators

surface flaws
Speed
Lathes

Brake

Bits

Engager

Sockets

Angle

Methods

Machines

Condensation
Moisture%

Environment

)(Surface Flows

:
-1 .
-2 .
) (Brain Storming
.
-3 )( ) ( .
-4 .
) :

-1 )(Material
-2 )(Method
-3 )(Machines

 -4 )(Measurement
-5 )(Man power
-6 )(Media=Enviroment
) 5M+1E(6M .
-5 4 .
. .
-6 .
.
) 50(
.
.

.

-3
.

.
.

.
.

.
.
.
.
.

.

4 )( Scatter Plot

. ) (X1,Y1

 N . Y X
.
.
) (
.
) (Correlation .
.

.
.
) (Causality .
.

.


.
.
) (DOE .

ROW F(X)

ROW F(X)

62

29

12

58

21

63

28

13

48

21

68

28

14

45

20

69

27

15

46

19

67

26

16

41

18

65

26

17

46

17

50

25

18

49

16

53

23

19

39

15

54

23

20

38

14

10

56

23

21

37

13

11

59

23

22

34

12

SCATTER DIAGRAM
-

x
x

)F(X
-

60+

x
2

x
x

x
x

48+
-

x
x

x
x

x
x

36+
-

--+---------+---------+---------+---------+---------+---- X
28.0

24.5

17.5

21.0

14.0

10.5

-5 )(Histogram
.

.
.
:

-1 )(Shape
-2 )(Location or Central Tendency
3 )(Scatter or Spread

10


.
73.965 73.970 . 73.980
73.985 .
.

74 .
. 73.967
74.030 .
.
.
.
4 20 .
.

.

74.030 74.002 74.019 73.992 74.008

73.995 73.992 74.001 74.011 74.004

11

73.988 74.024 74.021 74.005 74.002

74.002 73.996 73.993 74.015 74.009

73.992 74.007 74.015 73.989 74.014

74.009 73.994 73.997 73.985 73.993

73.995 74.006 73.994 74.000 74.005

73.985 74.003 73.993 74.015 73.988

74.008 73.995 74.009 74.005 74.004

73.998 74.000 73.990 74.007 73.995

10

73.994 73.998 73.994 73.995 73.990

11

74.004 74.000 74.007 74.000 73.996

12

73.983 74.002 73.998 73.997 74.012

13

74.006 73.967 73.994 74.000 73.984

14

74.012 74.014 73.998 73.999 74.007

15

74.000 73.984 74.005 73.998 73.996

16

73.994 74.012 73.986 74.005 74.007

17

74.006 74.010 74.018 74.003 74.000

18

73.984 74.002 74.003 74.005 73.997

19

74.000 74.010 74.013 74.020 74.003

20

73.988 74.001 74.009 74.005 73.996

21

74.004 73.999 73.990 74.006 74.009

22

74.010 73.989 73.990 74.009 74.014

23

74.015 74.008 73.993 74.000 74.010

24

73.982 73.984 73.995 74.017 74.013

25

12

Histogram of RING DIAMETER, with Normal Curve

25

Frequency

20

15

10

0
73.96

73.97

73.98

73.99

74.00

74.01

74.02

C6

( )

Descriptive Statistics Graph: RING DIAMETER

Histogram

Histogram of C6

N = 125

Midpoint

Count

73.965

73.970

73.975

73.980

73.985

********

73.990

12

************

13

74.03

73.995

23

***********************

74.000

23

***********************

74.005

24

************************

74.010

17

*****************

74.015

10

**********

74.020

****

74.025

74.030

( )

Descriptive Statistics
Variable: C6
Anderson-Darling Normality Test
A-Squared:
P-Value:

73.965 73.975 73.985 73.995 74.005 74.015 74.025

Mean
StDev
Variance
Skewness
Kurtosis
N
Minimum
1st Quartile
Median
3rd Quartile
Maximum

95% Confidence Interval for Mu

0.191
0.896
74.0012
0.0101
1.01E-04
-9.8E-02
0.446462
125
73.9670
73.9940
74.0010
74.0080
74.0300

95% Confidence Interval for Mu

73.9994
73.999

74.000

74.001

74.002

74.003

74.004

74.0030

95% Confidence Interval for Sigma

0.0090

0.0115

95% Confidence Interval for Median

95% Confidence Interval for Median

73.9991

74.0040

( )

(Control Chart) -6
.
" " 1920
.

14

 .

. ) (CL

. ) (UCL
) (LCL .

.
.

.

. .

15

X BAR-R CONTROL CHART FOR CAMSHAFT LENGTH(in control)

Sample Mean

600.5

UCL=600.3

Mean=599.5

599.5

LCL=598.8
598.5

Subgroup

10

Sample Range

20

UCL=2.876

2
R=1.36
1
0

LCL=0

( Camshaft)

16

X BAR-R CONTROL CHART FOR CAMSHAFT LENGTH

1

603

601
Mean=600.2

600
599

LCL=598.1

Sample Mean

UCL=602.4

602

598
10

20

Subgroup

UCL=7.866

R=3.72

LCL=0

Sample Range

9
8
7
6
5
4
3
2
1
0

) (Camshaft

-7 )(Check Sheet

. ) (Check Sheet
.

17

 Electrodeposition

18

Pressure

Type of
replaced
Input
Input
filter
after
before
exchange exchange

Reason of filter exchanging

After
filter

Defects
Pressure
Paint
Before
in the
Others
drop
exchange
filter
line

Type
of
Filter

Paint
code

Date

No

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

.

.

19