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    479 views47 pages

    Detroit 2-71 Part 2 PDF

    Uploaded by

    Hossam Mohi Eldin

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 47
    TROUBLE SHOOTING MANUAL ILLUSTRATED PARTS DRAWINGS AND PARTS LISTING 2-71 DETROIT DIESEL ENGINE REFRIGERATOR CAR GENERATOR SETS NREMERSON 2-71 GENERATORS Pocatello, Idaho 83201 1-800-387-4972 TABLE OF CONTENTS NAME BASIC ENGINE SECTION: ROCKER COVER... CYLINDER HEAD .. CYLINDER BLOCK. vee CONNECTING ROD & PISTON CAMSHAFT & GEAR TRAIN....... CRANKSHAFT ..... CRANKSHAFT FRONT COVER. VALVE OPERATING MECHANISM . FLYWHEEL & FLYWHEEL HOUSING FUEL SYSTEM: FUEL INJECTOR . . . FUEL STRAINER... . FUEL FILTER FUEL PUMP. FUEL SYSTEM LAYOUT GOVERNOR, MECH. (TWO-SPEED) INJECTOR CONTROL AIR INTAKE SYSTEM: AIR INLET HOUSING . . BLOWER DRAIN BLOWER LUBRICATING SYSTEM: OIL COOLER a a OIL PUMP & DISTRIBUTION SYSTEM .. OIL FILTER . OIL COOLER, BY, PASS VALVE OIL PAN Cer Aneune PAGE 54 54 54 56 56 58 58 60 60 62 64 64 64 67 70 14 14 16 16 78 78 80 80 80 PARTS GROUP INDEX .. . . (Cont'd) NAME FIG. COOLING SYSTEM: WATER PUMP.........-.- Svcesiny eee 8a a wctenenon wale oe em 25 RADIATOR ASSY. . FAN SHROUD WATER CONNECTIONS . sre eet 38: eerina RADIATOR SUPPORT FRAME ........ 6-202 202005005 cee 3d EMERGENCY SHUT-DOWN SYSTEM: FAILSAFE LAYOUT .. ELECTRICAL LAYOUT. . ENGINE MOUNTING & BASE: FRONT MOUNTING, ENGINE .... MOUNTING BLOCKS, FRONT & REAR BASE FRAME..... oPeetan derma cceeaaD DIESEL GENERATOR SETS MODEL NO. (FRONT & REAR VIEW) . «. 37&38 MODEL NO. (LEFT & RIGHT VIEW). . - 399 & 40 ABBREVIATIONS a8 required LD. - assembly int . +. oylinder i + -developed diameter vexhaust .. external + flared or flat -flexible - figure senses fillster General Motors governor head + hexagon PAGE 82 82 82 86 86 86 86 88 92 92 92 94 95 5 1971 MODEL FIGURE 2 EDI 1971 MODEL FIGURE 3 EDI FIGURE 4 EDI FIG. i KOCKER COVER FIG. 2 — CYLINDER HEAD FIG. 3 CYLINDER BLOCK 1.1001 2.1002 1:1001 221001 21001 121002 1.1001 121001, 121002 121040 11040 il1o40 1.1050 1.1100 iiloo 11100 11100 1.1130 as11as 21,2001 1.2001 1.2001 122002 312015 1.2030 12030 1.2080 1.2080 122080 12080 152090 1.8450 18450 258455 128460 1.8460 128460 128475 118480 NAME AND DESCRIPTION PART NUMBER CUSTOMER STOCK NUMBER CYLINDER BLOCK Block Assy., (main bearing caps, cylinder head bolts, cam roller guides and cylinder block plugs) . Plug,/1/8" pipe...eeesee i Plug, 1/4" pipe Plug, 1/2" pipe Plug, 11/4" pipe..... Dowel, to flywheel hous: Dowel, to front cover Draincock, 1/4%......0.001 Gasket Kit, (compicte engine overhaul) Cover, block hand hole. Bolt, "3/8"-16x1 7/8"...... Gasket, 3/8" copper. +11... Gasket, hand hole cover AIR BOX DRAINS Tube Assy., (L. 15 1/8") Elbow, 5/16" inv. £1. tube 90) Nipple (3/8"x1/4" pipe) ...... Bushing, 3/4"x1/2" reducing. . Hose (5/16" I.D.x13") Clip, drain tube.. CYLINDER HEAD Head Assy., (includes plugs, water nozzles, valve guides and inserts, injector studs, tubes and seal rings and exhuast manifold studs)... Plug, 1/4" pipe..eseeeeeeereeee Plug, 3/8" pipe.s.sseceeceeeeees Gasket Kit, (cyl. head replacement) ...... Gasket Set, (one compression and one seal gasket). Bolt, (5 1/8" L., counterbored hole) .. Bolt, (4 3/4" L., plain hole)...... ENGINE LIFTER BRACKET Bracket. ....+.0.5 Bolt, 7/16-1axl 1/4")... tees Bolt, 7/16"=14x1 5/8"...20. Lockwasher, 7/1 Gasket... ROCKER COVER Cover Assy., (plain) Type 12.... Cover Assy., (with filler) Type 1l..... Gasket, rocker cover.... Bolt, rocker cover... Washer, rocker cover.....++ Pin, 1/8"xl" cotter........ Stud, rocker cover, cap, oil filler.. = 5189873 5145009 5145010 5115214 144017 5151576 5156150 103647 5192434 5154221 179846 105451 5152288 5196131 137422 5158656 144034 5186152 5152640 5189858 5121182 5145014 5192433 5192432 5189841 5152149 5154283 180147 186626 103322 5154290 5178396 5178397 5144484 5169388 5150333 103385 5157192 60106ED Pee wesnBenweoser 2 Power oon eune NOT SOLD, SEPARATELY 1.6901 1.6001 u “ 1.6010 1oit0. fos tens 00 ON mentit FIG. 4 ~ CONNECTING ROD, PISTON AND LINER FIG. 5 — CAMSHAFT AND GEAR TRAIN ; to, ] cust Fzaa) apa NAME AND DESCRIPTION oa ome lowe nunper | NUMBER — 1 4 CONNECTING ROD AND PISTON 4 ]1.6001] nod assy., (cap which is not sold separately)... 5135515 2 4 ] 1/6001] Bort, connecting roa. Cissseesees : 3125036 4 a | 16001] Nut, connecting rod. ..-- : : 5117629 4 4 | ileoo1] “Pin, 3/32"3/4" cotter : 103373 4 4 |il¢010] _ Nozzie, spray......-+- i gait a 5150140 2 4] 16100] sheil set, (sean: 5192895 2 4 | 116100] sheii set, (.002" u.s.) (one upper and 5192896 aR 4 | 116100] sheii set, (‘o10" uss.) one lower shell)... 5192897 AR 4 | 16100] sheit set, (1020" u.s:) 5192898 AR @ | 16100] Sheil set, (1030" u-s.) 5192899, AR 4 | ileiio] Piston assy. (standard) 5189054 2 a | ile110] Piston Assy. (.010" 0.s.) (bushings and piston 3189085 aR 4 | i610] Piston assy. (020" 0.S-) pin retainers)...... 5189056 AR 4 [Leite] piston assy. (C030" 018.) 5189057 AR 4 | ileis] Ring Set, (atandara) 5193477 2 4 | iieqs] Ring see, (c010" 0.8.) (rings for one 5193648 aR 4 | 126113] Ring set, ([020" 0.8.) oylinder)...-++ 5193649 aR 4 | ile113] Ring set, (L030" 0:5.) 5193650, AR 4 | il6140| Pins piston’ (standard).......... . | sisaso6 2 4 | 16140] Pin; piston (.010" 0.5. DY] sisasa3 AR 4 | 106150] Retainer, (standard) - 1 | siaeaos 4 a | 1le180| Liner, (standara) . 1 | sissses 2 4 | ileigo] Liner, (.005" 0.8. on 0. I | sisssas aR 4 | 16180] Liner; (o10" 0:5: on o I] sisssas AR 4 | 116180] Liner, (.020" 0.8. on 0 1 | 5194450 aR 4 | 1.6180] Liner, (‘030" 0:8: on D | s1seasa AR | qieie2] cylinder Kit (one standard size iiner, one piston absy-, one piston pin and one Ting set).....-+..++ | 5194496 AR CAMSHAPT AND GEAR TRAIN 5 | 1.7001] camshare. ess 5189859] 1 5 | 1.7010] bearing, (standard i i72*"w:) 5194609] 5 3 | 1:7010] Bearing, (.015" u.s., 1 1/2 5194610 aR 5 | 1.7010] Bearing, ([030" uis., 1 1/2 5194611 aR 3 | 1.7070] plate, cam and balancer shaft 3152192 2 3 | 127070] pole, 's/i6"-18x3/4"... : 179816 é > | 117070] tockwasher, 5/16"..... : 103320 6 3 | 157080] shaft, balancer sagaeera 5189846 1 3 | 107190] weight, rear balancer. & 5152429 2 5 | 17190] keys 3/16"3/4" woodruf®. «=. 124549 2 § | 117190] Nut, balancer weight. 5154685 2 3 | 117200] Gear, camshaft (R.H. helix). 5170205 i 3 | 1.7200) Gear, balancer shaft (Lu, heilt) 1.1. 5170206 1 5 | 1.7200) Nat, gear retaining... aaa 5154685 2 3 | 157200] Key, 3/16"%3/4" woodrut: aon 124549 2 REMERSON 2-71 GENERATORS Pocatello, Idaho 83201 1-800-387-4972 on tebe 1.3290 13290 12040" 1.3050 1.3100 taue ~ 13140 FIG, 6 — CRANKSHAFT FIG. 7 ~ CRANKSHAFT FRONT COVER ME AND DESCRIPTION HFG PART NUMBER CUSTOMER STOCK NUMBER ory. 1.3001 1.3001 13001 123040 123050 123055 123060 1.3060 113060 123066 123090 1.3090 13090 113090 123090 1.3100 113100 123100 123100 113140 113140 1.3145 113145 1.3160 1.3160 123160 13160 13160 1.3160 1.3160 113160 123160 1.3160 123160 113170 1.3175 103175 1.3175 1.3177 123198 1.3195 323195 123196 1.3280 123280 1.3290 113290 CRANKSHA Crankshaft Assy. Plug, 1/4" pipe. Dowel, crankshaft. Seal, front oil... Slinger, (front) ..... Spacer, front oil sea Seal, tear crankshaft Seal, rear crankshaft Sleeve, (0.S.), Seal. Sleeve, rear oil seal... Shell Set, (standard) Shell Set, (.002" U.S. Shell Set, (.010" U.S. Shell Set, (.020" U.S. Shell Set, (.030" U.S. Washer, thrust (standarc Washer, thrust (.005" U. Washer, thrust (.010" U. Pin, 3/16"x1/2" dowel : Bolt, main bearing cap (5 1/8" b.).. Lockwasher, 5/8"..... Gear, crankshaft timing. . Key, '1/4"x7/8" woodruft (includes dowel). (stat) (0.8:) de ye ) ) CRANKSHAFT FRONT COVER cover Assy., crankshaft front (includes oil seal 5154315 Bolt, 5/16-18x2"...... cee Bolt, 5/16"-18x4 3/4" Bolt, 3/8"-16x2". Bolt, 3/8"-24x5 1/2 Bolt, 7/16"=14x: fon Bolt, 7/16"-14x2 1/4 Washer 7/16" flat. Lockwasher, 5/16"..... Lockwasher, 3/8"... Nut, 3/8"=24 hex.. Gasket, crankshaft front cover. Cover, ‘crankshaft front cover governor hole Bolt, 5/16"-18x3/4 Lockwasher, 5/16". Gasket, crankshaft front cover governor hole cover. Cover, crankshaft front cover small hole.... Bolt, 5/16"=18x3/4"... Lockwasher, 5/16". Gasket, crankshaft front cover small CRANKSHAFT PULLEY Pulley, (8 1/2") Key, 3/8"x1 1/4" woodruff. Retainer, pulley (1 1/2" 0.D.)...:+ Bolt, pulley retainer (2 1/4" L.j..e BEMERSON 2-71 GENERATORS (two gxoove) Pocatello, Idaho 83201 1-800-387-4972 5154188 5145010 5177528 5154315 5154317 5154316 5114335 5197860 5198908 5114335, 5192874 5192875, 5192876 5192877 5192878 5159353 5160542 5192111 141346 5170200, 103334 5136015 212139 5194802 179826 186650 180130 186658 427570 179867 103342 103320 103321 117049 5156192 5155901, 179816 103320 3222141 5155815 179816 103320, 5155816 5166834 117982 5164160 5153623 are 8183 1,8080 i.gie2 1.9183 1.8182 — — 1.8260 1.8300 kA 1.8300 poe 1.8130 1910s OETA 1817018 1.8100 1.8060 1.8170— eg S. as ‘i-1.8370 ‘> t1.8350 noc sae a 1.8190 9 Pa) ye Saison v aes 1.8920 - ia sate 1.8310 FIG. 8 - VALVE OPERATING MECHANISM. 1.5001 1.5004 LockWAsHER 4010 FIG, 9 — FLYWHEEL AND FLYWHEEL HOUSING 8 8 8 8 8 8 8 a a 8 a 8 8 1.8060 1.8060 11,8080 i!8i00 18110 18120 18130 1.8140 128150 18160 128170 128170 ilsigo 1.8180 138180 128182 1ie182 128182 iis83 ile190 ie2io 128230 18240 128240 128240 128260 128265 1.8300 138300 118300 128300 18310 118320 128320 1.8330 118330 1.8340 128350 1.8360 128370 1.4001, 124002 124003 124010 1.4011 1.5001 15002 125003 1.5004 125010 NAME AND DESCRIPTION VALVE OPERATING MECHANISM Arm Assy., exhaust rocker Arm Assy., exhaust rocker (Bushings, clevis Arm Assy., injector rocker and clevis pins: Bushing, exhaust rocker arm (large)... Bushing, injector rocker arm (large) .......+ Bushing, injector and exhaust rocker arm (sma. Clevis, injector and exhaust rocker arm...... Bushing, injector and exhaust rocker arm clevis.. Pin, injector and exhaust rocker arm clevis.......+ Shaft Assy., rocker arm.... Bracket, rocker shaft........++ Bolt, bracket...+..++ Rod, push (upper) Rod, push (lower) ....++ Locknut, push rod...... Cover, push rod.. Plug, cover. Washer, cover Seal, push rod Spring, push rod. Seat, spring. Seat, push Lod........-+0+05 Retainer, spring....ssseeeee Bolt, 3/8"-16x1" Lockwasher, 3/8"+..seseeeeee Follower Assy., cam.. Roller Set, cam foliower (rolier with bushing and pin).......++ Guide, cam follower (1 5/32" bolt)...+ Guide, cam follower (3 5/16" bolt). Bolt, 5/16"-18x7/8".....-+++ Lockwasher, 5/16".....ss+2sse+e Valves exhauay (inclndes locks) Guide, (standard) wees Guide, (.016" 0.8. OA O.D.)..ssss0e Insert, (standard)... Insert, (.010" 0.S.). Spring, exhaust valve cap, spring. Seat, spring......... Lock, spring (halves) .. FLYWHEEL, Flywheel Assy. (includes ring gear) Bolt, (2 7/8" long).....- Lockwire..yseee+5 Gear ring..... Plate, scuff... Housing Assy.. Plug, 1" pipe. Bolt, 7/16"-14x2"..0. Lockwasher, 7/16". Gasket housing... PART 5150304 5150305 5179954 5122445 5150318 5150311 5150312 5123700 5150314 5150322 5150324 5150325 5128640 5178290 5151601, 5154475 5154537 5154538 5154472 5186858 5123250 5154539 5152440 179839 103321 5115087 5195220 5189842 5154426 186625 103320 5193197 5120930 5192717 5131096 5198230, 5150289 5150291, 5150292 838029 5185925, 9410925 5151241 5188030 5120753, 5141145 5111798 427570 103322 5152525 CUSTOMER ‘STOCK NUMBER lory. Be eeanna asenanahananaasenaananennn 2 wnaake 2.4920 2.1060 2.1270 2.1270 2.1270 Yee e- & | FIG. 10 — FUEL INJECTOR MFG. ‘CUSTOM NO. NUMBER NUMBER + FUEL INJECTOR 10 |2.1001 | Injector R-60 .ieeseeeeeeseesee eee eee eee 3 + [5229225 = 2.1002 | overhaul Kit, (1 seal ring, 2 filter cap gaskets, 2 filter elements and 2 shipping caps) ......... 5228701 AR 10 |2.1020 Body Assy., (includes dowel) ..... a 5229233 2 10 |2.1020 Dowel, injector body .........65 * 5226416 2 10 |2.1020 Tag, injector number .........6. . 5229234 2 1o {2.1030 Nut, injector valve ... 5228601 2 to [2.1040 Ring, injector seal ... . 5226564 2 lo |2.1050 Deflector, injector spill 5228109 2 10 |2.1060 Follower, injector .... 5228104 2 10 2.1080 Spring, injector plunger . 5228292 2 1o {2.1100 Pin, injector stop .... 5228608 2 lo f2.1110 Element, injector filter . . 5228587 4 lo {2.1130 Cap, injector filter ...... . 5228588 4 1o |2.1140 Gasket, injector filter cap . 5226186 4 lo {2.1150 Cap, (injector shipping) .+.....++ 5226414 AR lo |2.1160 Plunger and Busing Assy. (R-60) ......+ 5228656 2 ~ (2.1165 Pin, plunger and bushing guide ... 5226393 2 io |2.1170 Rack Assy., injector ....ssseseeee 5226719 2 lo }2.1180 Gear, injector ..........6+ ‘ 5226400 2 10 2.1190 Retainer, injector gear ... . 5228586 2 10 2.1200 Valve, injector check . . 5228694 2 10 |2.1205 Cage Injector check valve . 5228696 2 lo {2.1235 Tip, injector spray (HV-6) . 5229026 2 10 {2.1250 Spring, injector valve ...... . 5228596 2 lo {2.1255 Seat, injector valve spring . . 5228766 2 lo {2.1257 Cage, injector valve ...s.eseeeeee 5228594 2 lo 2.1270 Clamp, injector ... . 5111335, 2 10 2.1270 Capscrew seseseeceeeeee '" 179847 2 10 [2.1270 Washer - bevel . 4 . 5150250 2 2 [2.1290 Tube, injector hole ...........005 5199527 2 2 [2.1300 Ring, injector hole tube seal .... 5160037 2 FUEL MANIFOLD CONNECTIONS 10 [2.4020 Pipe Assy., fuel (inlet and outlet) 5154013 4 10 [2.4030 Connector, fuel pipe .. 5152138 4 10 [2.4050 Washer, fuel pipe connector . 5152148 4 REMERSON 2-71 GENERATORS Pocatello, Idaho 83201 1-800-38: 7-4972 23)30 23120 0 2.3001 FIG, 11 — FUEL FILTER (PRIMARY) 2.3380 2.3390 Sp 2.3410 hm af ule — 0)“ rahe uw FIG. 12 — FUEL FILTER (SECONDARY) 2.2001 2.2007 7 7) ¥ 2.2290 et 22260 a a = ata & 2. 2.2230 ade | ae 2.2260 Rs ba taal a » 22 9? | Say 4 22070 x” 2.2160° Ny FIG, 13 — FUEL PUMP 22170 MPG. ‘CUSTOMER Trem NAME AND DESCRIPTION PART STOCK lory. Ras NUMBER NUMBER PUEL PUMP 2.2001] Pump Assy. .. sian § 5198318 1 212001] Bushing, 3/8 x 1/4 pipe 20.034ED 1 2.2001] Lockwasher, 5/16" . 103320, 3 2.2001] Nut, 5/16" - 24 hex. ... ane «121917 3 2.2005] Stud, fuel pump ....eeeseeeesee ‘ s+ [5252121 3 2.2007] Gasket, fuel pump to blower ... . « } 5150193 1 2.2070] Seal, fuel pump oil sinevinaee os 3 6 =] 5230007 2 212089) Shaft and Gear Assy., fuel pump driver... » ) 5281747 i 2.2093] Shaft and Gear Assy., fuel pump drive . +] 5181746 1 2.2130] Valve, fuel pump .....seeeeeeeeeenee “. +) 5174973 1 2.2130] Pin, 5/32" x 1" straight .... + | (103709 1 2.2160] Spring, fuel pump valve ..... + | 5184530 1 2.2170] Plug, fuel pump valve wees . «| 5174971 1 2.2180] Gasket, fuel pump valve plug ...12.0000111 + | 5161003 1 2.2230] Coupling, fuel pump drive .......5 +] 5154216 3 2.2250] Shaft, fuel pump drive .......seeeeeee eee ++ | 5154218 2 212260| Adaptor Assy., fuel pump drive (pin and bushing)... | 5154217 1 2.2260] Pin, 5/32" x 1/2" groove ..esseeeeeeeeeeeee s+ | 442922 1 2.2270] Bushing, fuel pump drive adaptor +. | 5153616 2 2.2280] Gasket, fuel pump drive adaptor . +e | 5152122 1 2.2290] Gear, fuel pump drive ...seeseeeeceeee +e | 5154229 1 2.2290] Key, 1/8" x 1/2" Woodruff ....eeeeeeeeee + | 106749 1 FUEL FILTERS 2.3001] Filter Assy., primary (6") T-60 .. 20.014ED 1 2.3001] Bolt, 3/8" - 24 x 1 SAR seveenene 181371 2 2.3001] Lockwasher, 3/8" ... . . 103321 2 2.3001] Nut, 3/8" - 24 .icceeeeeeeeeeee ees 117049 2 2,3001| Plug, 1/4” .essceseseceeeeeeeeees 5145010 2 2.3010] Element, primary (6") T-553 ...... 20.037ED 1 2.3050] Shell, primary filter ............ 5577386 1 2.3050] Draincock, 1/4" ..sssssssseeeeeees 20.018ED 1 2,3090| Gasket, cover sei. sees eeeee eens 5574161 1 2.3120] Bolt, Cover sessceeseeeseeeeeee ees 5575790 1 2,3130| Gasket, cover screw... ese eeeeeee 1503536 1 2.3310| Decal, primary filter ............ 12.010ED 4 2.3310 | Filter Assy., secondary (8") 1-73 20,015ED 1 2.3310] Bolt, 3/8" - 24 x 13/4" ..ecseeee 181377 2 2.3310 | Lockwasher, 3/8” ... woes 103321 2 3310] Nut, 3/8" - 24.2... . 117049 2 2.3310] Plug, 1/4" .. dese eiee 5145010 2 213320| Element, secondary (8") ‘TP-530° 1. 20,039ED 1 2.3320] Element, secondary (8") RS528IC Cot! 20.033ED 1 2.3322] Seat, element ...+...sseeeeee 5574123 1 2,3322| Seal, element ......... aes 5574126 2 2.3322] Ring, element seat .....eeeeeeeeee 5574120, 1 2.3370 | Spring, element bos eeeae 5574124 1 2.3370] Seat, element ...... 5574122 1 213380 | shell, secondary filter 5574119 1 2.3390 | Cover Assy., shell .... 6436254 1 2.3400 | Gasket, cover shell ......... 5574161 1 2.3410 | Screw, cover ....... . + 5574118 1 2.3420 | Gasket, cover screw steeeees 1503536 1 2.3500 | Draincock, 1/4" ssssssevesesenseeeees 20,018ED 1 2.3500 12, 011ED 1 2.3501] Draincock (Heavy Duty) * . 60169ED 2 ila secondaty Filter ......s..eeceeee EMERSON GM DIESEL _——- NAME AND DESCRIPTION HFG. PART 2.5000 225001 225002 2.5003 225004 2.5005 2.5006 225007 2.5008 25009 225010 2.5011 2.5008 225010 2.5011 225009 225010 2.5011 2.5012 225013 2.5014 2.5015 225016 2.5014 2.5015 2.5016 225014 2.5015 2.5016 2.5017 2: 5018 2.5019 2.5020 225022 2.5022 FUEL PUMP DRAIN Tube Assembly (4 1/4" Lg.) sesseseseeee Elbow, 3/16" inverted Flare x 450.2021... Clip, Tube Assembly . FUEL Lin S Elbow, 3/8"x90° Brass Street, Weatherhead ........, Hose Assy., Fuel Supply to Primary Filter ... Hose, 1/4"'1.D.x25 1/4" Lg., Reroquip ..... Connector, Brass Male, Aeroquip Connector, Brass Female, Aeroquip . Elbow, 3/8"x90° Brass Street, Weatherhead ..... Nipple, 1/4"x2" Blk, Tron ss Valve Assy., Primary Filter to Pump Check, Weatherhead ..... Elbow, 3/8"x900 Bik. Iron Connector, 3/8" Male vs... Nut, 3/8" ...., Sleeve, 3/8" (Seal) . Connector, 3/8" Male, Nut, 3/8" ss .eseeeeeee ties Sleeve, 3/8" (Seal) 2.22.10. Connector, 3/8" Nale, Detroit Diesel Nut, 3/8" "20... Sleeve, 3/8" (Seal) .. Tube Assy., Primary Filter to Pump . aaa Tube, 3/8" Bundy, Primary Filter to Pump ..... Nut, 3/8" ww... Sleeve, 3/8" (Seal): Elbow, '3/8"x90° Male’. Bute 3/8" ecesnenersien Sleeve, 3/8" (Seal) Elbow, 3/8"x90° Nale . Nut, 3/8" 20. Sleeve, 3/8" (Seal) . Elbow, 3/8"x90° Male. Tube Assy., Pump to Secondary Filter’. Tube, 3/8" Bundy, Pump to Secondary Filter’ Tube Assy., Secondary Filter to Engine .. Tube, 3/8" Bundy, Secondary Filter to Engine ...... Tube Assy., Engine to Fuel Supply ..... Tube, 3/8" Bundy, Engine to Connector (25¢x6 Fitting, Flare Nut Imperial Eastman .......0.5 Connector, 1/4" Female, Weatherhead ....... Fitting, Restricted, Weatherhead .. Fitting, Brass, Aeroquip ... Hose Assy, Fuel Return ....1... Hose, 1/4" 1,D.x21 3/4" Lg. Aeroquip .. Clip, (7/8" ig.) Clamp (Butterfly) ..1... Capscrew, 10-24x1/2" Hex. Hd. sss... Washer, $10 Lock «+.....s+0+ Clip, Clamp (inlet Tube to Outiet Tube) (Butterfly) . Return fuel line Assy. - complete . 5158825 127829 5152640 600SiED 60117ED #6 60053ED 60049ED 60051ED 6001950 20. 006:D| 20.007ED| 20.008ED| 20. 006zD| 20.007ED 20.008n0 20.0062D 20.0070 20.008r0| 661 04ED| 20.001ED 20.007E0| 20. 002zD| 20.009ED 20.007ED 20.00aED 20.0095 20,0072D 60074xD 20.023ED 60052ED| 20,024ED| 60076ED 41-W 20.019ED| 60050ED 20.020ED| 60120ED| #6 20.013ED 20.013ED 20.042nD) CUSTOMER STOCK NUMBER Jory. 1 1 2.5032 2.5012 2.5013 2.5004 FUEL a SUPPLY 2.5001 2.5000 2.5027, 2.5028 FIG. 14 - 225809° +5021 2.5023 2.5022 2.5024 2.5025 2.5026 2.5004 Nem FUEL RETURN \ COMPLETE ASSEMBLY ENGINE TO RETURN ITEM # 2.5033 FUEL LINES & FUEL FILTERS 8 2085, 6-1050 k ir 6.2125 6.1001 6.1001 6.1010 6.1020 FIG. 14A - EXHAUST MANIFOLD & FLANGE Fe TaN MEG. CUSTOMER ic) ra NAME AND DESCRIPTION PART STOCK no.] No. NUMBER NUMBER EXHAUST MANIFOLD 14a} 6.1001] Manifold, exhaust. r . | 5129022 14a} 6.2085] Flange, manifold. 7 z + | 3291893 = | 6.2125] Gasket, manifold flange.: : ii | 3291894 14a] 6.1050] Stud, manifold flange a 103198 - | 61050] Nut, manifold flange. ewes 114547 - | 6.1001] Lockwasher, manifold. s 103321 - ] 6.1010] Gasket, manifold... il | sisa2i0 - | 6.1020] stud, manifold to head. ri | 5150362 - | 6.1001] Nut, manifold stud a 125913 THROTTLE CONTROL - | 2.9405] spring, governor control retracting syecnceremene || SLL7IT, - | 219405] clip, governor control retracting spring. + | 5173106 - | 2.9401] Lever, governor control. : : | 5183671 = | 29410] Bolt,"1/4"~20x1".. : 213546 = | 2i9410] Lockwasher, 1/4"21121 os 103319 = | 219422] Wire assy., governor control (50%) (stop Cable) t+ | 60083zD. = | 219422] Plate, governor control name.....+++ s+ | 5194255 = | 219422] Lockwasher, 5/16". ceeeeteeeees 103321 - | 2.9422] Nut, 3/8"-24 hex..... 0 121932 = | 29426] Pin, governor control wire swivel... ri | sisi464 - | 219426] washer, governor control wire swivel pin. s+ | 5150941 - | 219426] Retainer, 13/64" (spring) feseeeee 142583 - | 2:9426| screw, #10-32x3/8" fil. hase. ee ee. c ee os 132105 = | 219428] clip, ‘governor control wire tube (to lifter bracket bolt).... | 5157809 - | 2.9428] clip, governor control wire tube (to blower cover bolt)...... | 3290569 2.9428] Bolt, 1/4"-28%3/8" be ede sanaaeee 123298 - | 2!9428] Lockwasher, 1/4". auseaeee ae 103319 - | 2.9428] Nut, 1/4"-28 hex.. im 121902 REMERSON 2-71 GENERATORS Pocatello, Idaho 83201 1-800-387-4972 7902 2.27901 2.7170 “~@ wg oe a ¢ got mes aa 27100 ~ 0%} i a a | 2.7045, 27130 ! 37810 27290 e | 2.7045 27300 —_ eo 27129 ' 27001 2780 27650 27880 27600 27580 a 27610 SS yor Nes 27590 27430 27290 27630 27390 27370 ei 27380 \ 2769027380 27500 27010 FIG. 15 —- MECHANICAL GOVERNOR, TWO SPEED No. NAME AND DESCRIPTION CUSTOMER STOCK NUMBER 2.7001 227001 227001 227001 2.7001 2.7010 227020 227085 2.7045 227045 2.7051 2.7095 2.7095 2.7095 2.7095 2.7100 2.7120 2.7140 2.7150 2.7160 2:7170 2.7170 2.7170 2.7175 2.7175 2.7175 227175 2.7230 2.7230 2.7235 227255 2.7260 2.7260 2.7260 2.7260 2.7260 2.7270 2.7280 2.7280 2.7280 2.7290 2.7300 2.7310 2.7310 2.7310 2.7315 27350 2.7360 — Governor Assy. Bolt, 5/16"-18x1 5/16"-18x1 ia". Bolt, 5/16"-18%2 7/8". Lockwasher , governor to biower- : Gasket, governor to cylinder head.... Cover Assy., governor... Screw, 1/4°*20x3/4" fil. ha. Lockwasher, 1/4” Gasket, Governor cover... Pin, 1/4"%5/8" dowel Shaft Assy., governor cover throttle. Pin, #1x7/3" taper. Plug, 1/8" pipe....... Bearing, throttie shaft. Pin, throttle shaft fulcrum lever. Governor, throttle shaft washer. Retainer, throttle shaft. Lever, shutdown shaft......... throttle shaft.... Bolt, 1/4"=20x1". 2205 Lockwasher, 1/4". 0.0 ..02..llite Cam, governor cover (shutdown shaft) :<: Seal ring, shutdown shaft governor cover cai. GOVERNOR - MECHANICAL - 2 SPEED (shutdown level’ stop): 3/4" expansion. 21.00 iam.) eee eee ee Housing, governor control Shaft, governor operating Bearing, operating shaft (upper). Washer, operating shaft bearing, Screw, #10-24x7/16" rd. hd. s1 Washer, #10 flat. Lockwasher, #10 int. tooth. Bearing, operating shaft (lower). Lever, operating shaft (upper)... Screw (gap adj.). 1/4"=28 hex. Fork, operating shaft (lower)....2.. Pin, operating shaft lever. Lever Assy., differential Washer, differential lever. Retainer, 13/64" differential lever.......... shaft and Carrier Assy., weight (includes shaft). Shaft, weight carrier... (includes pin) 11.2 NAME AND DESCRIPTION CUSTOMER STOCK NUMBER 2.7380 217390 2.7430 217430 2.7430 27390 2.7470 2.7470 2.7470 2.7490 217500 2.7540 27550 2.7560 2.7570 2.7580 217590 2.7590 2.7600 2.7600 2.7610 2.7630 2.7630 2.7630 217650 2.7900 2.7901 2.7901 227902 2.7903 2.7903 217904 2.7905 2.7906 2.7906 217907 2.7908 2.7909 2.7909 2.7910 2.7915 2.7916 2.7902 217917 2-7903 2.7903 Carrier weight shaft..... Riser, governor. Weight assy., governor (includes bearing 447136) Shaft, weight....-..-seseeseeene Washer, weight shaft aes Ring, weight shaft retainer. ...... Bearing, governor weight... Bearing, weight shaft end.. Screw, bearing retainer Lockwasher, bearing retainer. Key, weight shaft end bearing thrus| Retainer, weight shaft end bearing Spring, low speed (green stripe)... Spring, high speed (white stripe). Plunger, low speed spring.. Seat, low speed spring.......cecee Cap, low speed spring........, Saoew, ley sopad spring adinetaent Nut, 1/4"-28 hex. wee Shim, high speed spring’ (.010") Shim, high speed spring (.078")... Retainer, high speed spring....... Cover, high speed spring... Screw, 5/16"-18x3/4" fil. ha. Lockwasher, 5/16"...s+eeceeeeeeeee Gasket, high speed spring cover... GOVERNOR CONTROL - Two Sp Base, solonoid box.. Cover, solonoia box.....200000III Screw, solonoid cover.....s.sscssee Solonoid, 2 speed controi:.+..2..1 Bolt, solonoid to base......s+c+ Nut, self locking, solonoid base bo: Pin, solonoid plunger (includes loc) Link, solonoid connecting. Pin, pivot, solonoid link.. : Pin, cotter, solonoid, link pivot p Spring, solonoid link. Nut, self locking, solonoid link.. Spring, governor throttle lever... Bushing, throttle lever spring... Spring, governor stop lever......- Block, terminal, 2 speed wire..... Clamp, 2 speed terminal block..... Coil, 2 speed solonoid........0.05 Fuse ASSY..sessessseecscrecess Cable, gov. stop control (48" L.). Cable, gov. stop control (72" L.). er thrust key. seed ~ Hi cesemeaan s k Fings).... 5174492 5155571 5174496 5185153 5151487 5178581 447196 907674 5150884 5150897 5152461 5152460 5151604 5152630 5126135 5150892 5150899, 5150891, 122161 5150947 5151249 5174436 5131132 5133406 103320 5152944 14.007ED 14.008ED 10/24x1/2 60004ED 10/24x1/2| 10/24 60006ED 14.011ED 60016ED 1/16x3/4 15.072ED 15.044ED 15:0715D 151076ED 15.073ED 60082ED 34819ED 60008ED 60139ED 60150ED 60183ED TFG. CUSTOMER NAME AND DESCRIPTION PART sTocK Jory. NUMBER NUMBER | STARTING MOTOR - ]|7.3001] Motor assy., starting sprag .... ++ | 1113643 1 - |7:3001] Bolt, 5/8"-lixl 5/8" .....e.scsecee a 426449 2 7.3001 | Bolt, 5/8"-18x2 1/4" Say ay 428732 1 - | 723001 | Lockwasher, 5/8" . fetes ts 103325, 3 - |7-3001 | Nut, 5/a"-is hex. inane wee oe 117053, = [7.3245 | cable Assy., switch’ to’ starting motor il | steoisa 1 - |7.3255] Switch, starting motor magnetic .... ts | 1119879 1 POWER GENERATOR (DELCO) (See Special Supplement on Power Generator) WIRING HARNESS - |7.7001 | warness, hour meter (includes insulator) .. 6008sED 1 ~ | 7.7001 | Insulator, hour meter .......eeeeeeseeeeeceeeeeeeee | 5111080 i - |7:7001| Harness, éncine wiring .1..1. Pelli | $186097 1 = | 727001] connector assy., (3/8*x309) (used with engine HALESS) sovecenr es ngeorsengevensstesseseceneeee | 6OO73ED 1 - |7.7001] cover, starting switch’ (used with’ engine harness).: | 5186014 1 - |7-7001] Washer, insulation (used with engine harness)...... | 5188742 1 - |7-7010] clip, wiring harness (2 3/4" L.-7/16" bolt) 3223197 4 - | 727110] strap,grouné (engine wiring) . 5156268 1 - | 7.7110] Bolt, “i/2"-12"1 1/4" hex.hd. 442733 1 - | 72-7110] Bolt, 1/2" -13x3/8" hex. ha. 180176 1 - | 727110] Lockwasher, 1/2" ........ 103323 2 = | 727110] Lockwasher, 1/2" ints) ext: eoeee 178591 2 = | 7.7110] Nut, 1/2" = 13 hex. sr ssentnenwaste 117064 2 = |727220| conduit assy., generator to control cabinet’ 2.22011 (power generator wiring) . Feagaieinn 3409ED 1 - | 7.7220] clip (conduit to base) .. : iiill | 5182874 1 - | 7.7220] clip (conduit to base) ......2: theses | 5157702 2 - |7:7220] Seal connector, generator power 34e8ED L ~_ |7-7220] Receptacle, Power Generator .... 13, 016ED] i 33] 7.7222 | switch, Engine Starting ....sseeeeeeeee 13200781 = |7.7223] Pyle Plug & Cable Assy. teeeeeeeeceeee 13202381 FIG. 16 — INJECTOR CONTROL, FIG. 17 — AIR INLET HOUSING NAME AND DESCRIPTION 3.3001 323002 3.3007 323008 323009 323010 3.3011 323012 3.3013 13014 3.3015 323016 3.3017 313018 3.3020 3.3021 3.3022 313023 2.9003 219003 2.9003 229009 2.9009 229010 2.9012 229014 2.9014 229015 2.9018 219018 2.9018 229020 2.9020 219022 2.9022 2.9022 219028 2.9024 219026 EMERSON GM DIESEL AIR INLET HOUSING Housing, flange type, (mounted air cleaner). Housing, air inlet (remote air cleaner).. Plug, 1/4" pipe...s.seeeeeeeeeee Bolt, 3/8"-16x1 i/a* Bolt, 3/8"-16x1 1/2". Lockwasher, 3/8". Valve, shutdown..... Screw, #10-32x3/8" rd. hd. sl... 2. Shaft, shutdown. Seal ring, shutdown valve shaft. Washer, 3/8" flat... Spring, shutdown valve tension. Spring, air shutdown latch Pin, 1/8"x1" roll Latch, air shutdown cam Spacer, latch. Bolt, 1/4"%=20x1 1/2"... 22.20. Washer, 1/4" flat.. cam, air shutdown, Pin, 1/8"x11/16" roll.. ss. eee eee ee Bolt, air shutdown latch link Pin, 1/8"x3/2" cotter. Lockwasher, 1/4"... Nut, 1/4"-24 hex. #1 INJECTOR CONTROLS Injector Control Tube......++ Bracket, injector control tube. Bolt, 1/4"=20x5/8 Lockwasher, 1/4"... Lever, injector control tube. Pin, 1/8"x7/8" groove Spacer, lever. Spring, injector con Lever, injector control tube rack. Pin, lever.. Spacer, lever. cap, lever.. Pin, dowel (cap to lever) - Screw, 1/4"-20x1" fil. hd.... Weight, balance..... Pin, 1/8"x7/8" groove. Link, injector control Bye, governor link. Nut, 1/4"-28 hex. Pin, governor link (to "mechanical governor) «..++ereeeee Washer, injector control tube (to governor link). Retainer, 13/64" spring Fe PART NUMBER 5154409 5128896 5145010 186619 454906 103321 5152545 132900 5128895 5176557 5150946 60125ED 5114124 453676 5112785 5113633 121926 120392 5122623, 273436 5124846 112526 103319 122161 5196485 5132099 186676 103319 5150263 142487 5170676 5115922 5115322 5150033, 5172895 5153885 5150942 114357 5114133 142487 5114675, 5150941 142583 5154411 120613 5150265 CUSTOMER STOCK NUMBER ROCKER COVER VALVE OPERATING MECHANISM EXHAUST MANIFOLD CYLINDER HEAD BLOWER CYLINDER aLock vison A i i we ROTOR SET CAMSHAFT TYPICAL BLOWER ILLUSTRATION FIG. 18 — BLOWER DRAIN 3.4001 3.4160 a4gl0 34240 3.4001 ‘3.4140 34080 3.4140 3.4060 3.4160 cr] 3.4180 34080 2.4080 34090 34040 3.4001 34001 3.4030 FIG. 19 — BLOWER — TYPE | NAME AND DESCRIPTION CUSTOMER STOCK NUMBER 3.4002 324001 3.4001 324001 3.4002 324001 324003 3.4005 3.4010 3.4020 314020 314020 314025 3.4030 314040 3.4050 324050 314050 314060 3.4070 324080 3.4080 324080 324090 34090 3.4090 3.4140 3.4140 3.4140 3.4140 314140 3.4160 314180 314180 314180 314190 314230 3.4230 324230 3.4240 3.4433 314433 314433 3.4433 324435 BLOWER Blower ASSY..++0e.seeeeeeeeeeen eee Bolt, 3/8"X16x1/8". 00. e eee e cee e eee Bolt, 3/8"=16x1 3/8! < Bolt, 7/16"=14x7 1/2". Washer, 3/8" flat.. Washer, 7/16" flat. Blower Kit, installation (gaskets to install @ blower). .+++-eeeee sees Blower Kit, repair (bearings, shims, seals, and blower gaskets). Gasket, blower..... seceeee Housing, blower...... nt Dowel, blower housing. ants Plug, blower housing....sssseesseuee Screen, blower.....eeeeeceeeeeeec eens Rotor Set, (one upper and one lower rotor) Bearing, rotor front...+seseeeeeeeeee Retainer, rotor front bearing. ..... Screw, 1/4"=20x3/4" fil. hd..sseseeee Lockwasher, 1/4"... ecm Bearing, rotor gear Retainer, rotor rear bearing (snap ring) Gear Set, TOtor...+eeeeeeeeeeee eens Lockwasher, rotor gear. aad 9 Nut, rotor gear....... Bt Shim, rotor gear 2 Tt Shim, rotor gear (.005").. ae Shim, rotor gear (.010")-....2.seseeee Plate Assy., housing end (front) (includes seal” 5154244) ....0. Plate Assy., housing end (rear) (includes seal 5154224) ..... Bolt, 5/16"-18x1"... 02... eee ee eat Bolt, 5/16"=18x3 1/4"... etl le Lockwasher, 5/16".....0scecceeee Seal, housing end plate oil...........ee Cover, housing end plate........ Bolt, 5/16"=18x3/4".... one Lockwasher, 5/16".....csceeceeeee Gasket, housing end plate cover.. Cover, housing air heater pad. Bolt, 1/4"=20%3/4"...eseeeeeee 5 oseA, Lockwasher, 1/4"... peeeeeeeeens Gasket, housing air heater pad cover. nt Tube, blower drain....ssssseeeeceescceceeeees Hose, drain tube F ehereey: Connector, 1/4" inv, £1. ti Nipple (3/8"x1/4" pipe)... Clip, drain tube (attached by oil pan boit) 5158159 186619 186612 444910 103341 5150238 5192320 5192324 5154133] 5154340 5157933) 5154877 5154406 5190012, 455506 5154113 132264 103319 954499 5154225, 5155050, 5154115) 5154114 5154226 5154227, 5154228) 5154338) 5154339) 186629 426444 103320 5154224] 5154222) 179816 103320 5154223] 5152437| 443603 103319 5152438] 5154971| 5188376 137406 5158656] 5152640| Poe PHP E Hee PENNER 44060 44040 4.4001 4.4030 4.4050 44050 4.4055 FIG. 20 — OIL COOLER 1001 — 5 41220 4.1240 4.1220 4.1070 4 1999 og a {_ i iz A fans All ae te FIG. 21 — OIL PUMP & OIL DISTRIBUTION SYSTEM CUSTOMER STOCK OIL COOLER 4.4001] Core Assy.....esesceeeeeeeees 9508890 4.4030] Gasket, core inner... 0... eset eee seers 5165803 4.4040] Gasket, core outer...0...20. 5165801 424050] Housing. aire : 5165800 424050] Bolt, 7/16"-14x2 174". 2... 179867 4.4050 | Lockwasher, 7/16"........+ 103322 4.4055] Gasket, housing to block.... 5154213 4.4060] Cover, housing. ....s..eeeeee 5165799 4.4060] Bolt, 7/16"-14x1 3/8"....... 427564 4.4060] Bolt, 7/16"-14x2 3/4 450501 4.4120] Valve Assy., oi1 cooler by-pass. : 5165696 4.4120] Bolt, 7/16"“14x1 3/8". .....e.e 0 427564 4.4120] Lockwasher, 7/16" ia eA 103322 4.4150 Spring, by-pass valve... 5154270 4.4152. Ball, by-pass valve spring. 104924 424160 Plug, by-pass valve......++ 5154269 414180] Gasket, by-pass valve........ 5153945, OIL PUMP 4.1001] Pump Assy. eoweeee 5171434 4:1001| — Dowel, (pump nder bi 5153301, 411001] pole, 5/16°-1ex1 1/A"seeeee ee 186624 4.1001] Lockwasher, 5/16"...... fete : 103320 421070 Shaft, pump drives. .....t..cee 5152373 421080 Shaft, pump driven gear....... 5152376 4:1090| Gear, pump drive. it 5152374 1090 Key, '1/8"x1/2" woodruff.. +1... 106749 421200] Gear Assy., pump driven (bushing) 5152405, 1250] Valve, pump relief: 5152380 1260 Spring, valve. 5152381 4:1275| cup, spring ret Irevereeee 5171003 4.1275 Pin, 1/8"x3/4" groove. rene 142486 4:1380| Gear, pump drive (on pump).....+..-- 5172207 4.1380 Key, 1/8"x1/2" woodruff....... 106749 OIL DISTRIBUTION SYSTEM 4.1510] Pipe, pump inlet. avses es eee: 5185989 4.1510] Bolt, 5/16"=x18x7/8". 20... Fanennns 186625 4.1510] Lockwasher, 5/16” aeons! : 103320 4:1520| Gasket, inlet pipe........ Bt 5150144 4.1530| Screen, pump inlet... Dt 5152385 411540] Bracket, pump screen support. 5185990 4.1540] Bolt, 3/8" 181361 4.1540] Lockwasher, 3/8" : 103321 411550] Cover, screen. 5152383 4.1550] Lockwire 5151241 1550| Bolt, 5/16"-24xi". 5155710 4.1550] Nut, 5/16"-24 hex. sl.... 121917 4:1560| Retainer, inlet pipe screen.. 5152386 PE HER NH ONE ENDER EE PEPE HEHE z bre Berne ene 4.2240 FIG. 22 — OIL FIG. 23 — OIL 42280 4.2310 42330 4.2315 4.2250 42300 42290 42290 42290 Coons ( : el FILTER | 2240 arto 4a 42240 4 NOT sow 4.4120 Stes p yi =e COOLER BY-PASS VALVE 4.7030 4.7104 FIG. 24 — OIL PAN MFG. amo [| PART STOCK lory. NUMBER NUMBER NAME AND DESCRIPTION OIL FILTER 4.2240 5167133 1 4.2240 186612 3 4.2240 108618 1 412240 | Bolt, 7/16"=14x1 1/4" 22. ° 180147 1 4.2240 | Lockwasher, 3/8" eeeessceseeceeceee 103321 4 412240 | Lockwasher, 7/16" 103322 1 4.2250 Element,’ filter (Gasket 5871024)" 5572425 1 4.2280 Shell, filter .. 5574008 1 412290 | Adaptor Assy. 2.02.5 5167132 1 412290 Plug, 1/4" pipe 5145010 1 412290 Plug, 3/8" pipe 5145014 1 4.2290 Plug, 1/2" pipe 444873 1 412300 | Gasket, cover .. 5571024 1 4.2310 Spring .. 1503518 1 412330 | Gasket, cover nut .2201101 6437298 1 412350 | Gasket, adaptor .....sessese 5152413 i $2410 Stud, center ....22.0.5 1595893 1 4.7001 | Pan Assy., (cast) .....+5 pose ee 5185926 1 427001 | Bolt, 5/16"-18x1" (with lockwasher) 189697 20 4.7030 | Gasket, pan to block .... ae 5154198 1 4:7101 | Hose, ofl drain .. : 60115ED 1 4.7101 | Hose oil drain (aezoauip” style) : 60193ED 1 4.7102 | Pipe (end of tube) : }21.002E0 1 4.7103 | Gasket, hose to pipe ......eceeeeee 3486-2ED 1 t7104| cap (dipstick) ..... 50122ED 1 VENTILATING SYSTEM - |4,8001 | Breather assy. ... 5165693 1 = ]4-8001] Pipe, breather ... 5186049 1 = |4!8001} Bolt, 1/4"=20x1' 17. 186601 2 = | 4/8001 | Lockwasher, 1/4" 103319 2 - | 4/8020] Gasket, breather pipe 5150900 1 = |4:8040 | clip, (7/8" dia.) ; 5166244 1 - |4!8040] Bracket, clip .... : 5185410 L = ]4:8040 | Bolt, 5/16"-18x3/4" 7 179816 1 - |4.8040 | Lockwasher, 5/16” 3 103320 1 - | 4/8040] Nut, 5616"-18 hex. 123197 1 - |428040| Hose, breather to drain manifold’ 2111211 60109ED i 51216 5.1070 51090 5.1216 5.1230 5.1230, 0 5.1031 © " \ FIG. 26 - IDLER PULLEY i » 5.2050 % , 5.2160. — py roe —— ae ry Y Oh . <— 5.2090 yy 4 \ 5S ( . la \ 5.2020 FIG. 27 £ ~ . THERMOSTAT & HOUSING CUSTOMER NAME AND DESCRIPTION STOCK NUMBER FRESH WATER PUMP Pump Assy., Fresh water .... ‘ 5170627 Bolt, 7/16" ~ 14 x1 3/8" ceeeseseceees 427564 Lockwasher, 7/16" ..0+-see00s 103322 Fitting, 1/8" x 45° iube (pin type) ss. 120340, Fitting, 1/8" x 45° lube (ball type) . “a 271283 Cover, pump body . So sduamtenanets a 5166129 Bolt, 1/4" ~ 20x 1/2" ...illiiiieseeee 180016 Washer, 1/4" flat copper Diteessssessssees [5179709 Gasket, pump body cover .. 5166130 Insert, pump body ...+..0 . 5178319 Spacer, pump bearing ..ssssssssc0 = 5151227 Bearing, PURP seeeeeeseee 954501, Ring, pump bearing snap ss... - 2104583 Ring, pump bearing shoulder : 2082031 Shaft, PUMP see eeeeeeeeee cate 5151226 Nut, 9/16" ~ 18 hex. Lock’... : 451022, Slinger, pump shaft t.....0+ meal x 2082032 Impeller and Seal Assy... 5170626 Pin, impeller to shaft . . 103565, Hub, pump driven pulley 5155599 Key, 1/8" x 3/4" Woodruff . 5 103646 Packing,” pump outlet -....seseceees ete 5150191 Flange, pump outlet packing... saunas cee 5173730 Bolt, 5/16" - 24 x1 3/4" we Taper 1409023 Lockwasher, 5/16” «.eseeseseee : : 103320 Nut, 5/16" ~ 24 hex. 321917 Belt, fan cog . FS 2 60128ED Blade, fan .. : 5112830 pole, s/16" = 24x 1 3/8 « 3 181342 Lockwasher, 5/16" .. sia 103320, Pulley, fan (5 3/4" dia.) . Babe 5166846 IDLER PULLEY (Self Adjusting) Idler Assy. (Less pulley, bearing and bracket) ......-s.+++++. | 16.0190 Idler Pulley & Bracket Assy. . Be seae esa area een ee an || coomaeS Pulley, idler . peeenenonenen 60126D Bracket, pulley ... 601680 Shaft &' Bearing Assy., pulley 6010380 Spring, torsion panama 15.061ED (TPE ecconoacd ree iar mance 15. 060ED Spaeee socesacsoests ‘ s+ | 15:095E0 Spacer i cea Ditcsseessseeesse [15,0942 Bolt, 3/8" UNPx1 1/4" PEI, | asvoseep Bolt, 3/8" UNPx2 1/2" enon oi 15. 091ED Washer, flat : 15, 087ED Nut, 3/8" UNF. 7 eam 15, 056ED Bracket, front. sirens 14, 031ED Bracket, rear .. Diitiisssssssssssessssscsssessss [14,0320 Lockwasher, 3/8”. sesvevsaeessrsesaveresvuctevacerseey | 15; 056K0! Washer, flat saseerensestuststsateceaacessexesversess: | 25,0040) Adjusting strap i 15:037ED Spacer «+... : the 15.09ED Washer TI TINIIIIIII 15.0995D Capscrew, 3/8 1 3/4 N.C... ie : 15.1095 Capscrew, 3/8 x 1" NF. a 15.113ED Lock Ring ... ined Ciba # deike aise ote ts oa POE TECERD) Adjusting Strap Assy. (Kit) . oo 60.192eD 5.5010 FIG, 28 — RADIATOR ASSY., PART No. 60129ED 5.2050 5.2090 5.3090 5.2090 5.2090 5.2110 512120 512120 5.2120 5.2130 522160 5.2160 5.2160 5.2160 5.3001 5.5001 5.5002 5.5003 15-5004 515005 515006 525007 5.5008 5.5009 5.5010 5.5011 5.5012 525013 525016 5.5017 525014 55015 5.5016 2.6302 12.6301 12.6301 1216301 2.6301 NAME AND DESCRIPTION THERMOSTAT Thermostat Assy. . Housing, thermostat... Bolt, Lockwasher, 7/16" . Gasket, housing Cover, housing (0 Bolt, |5/16"-18x7/8' Lockwasher, 5/16" ..... Gasket, housing cover. Tube water, by pass ....s.sssssscs Nuts water, by pass tube 1/2" sealas| Fitting water, by pass tube 1/2" sea: Seal, connector 1/2" sealastic ..... RADIATOR ASSY. Radiator Assy., (die draw Radiator Assy., (Bolted Cap, radiator .....eseeeeee eee Top'tank, radiator Gasket, top tank ...... Side Assy., radiator (L.ii.) Side Assy., radiator (R-H.) - Core and Header Assy., radiator .. Shroud and Duct Assy., radiator .... Gasket, bottom tank ......++5 Bottom Tank, radiator . Header Bar, top tank .. Header, Bar, Bottom tank Bolt, 5/16"~18x3/4" Nut, 5/16"-18 hex. Lockwasher, 5/16" . Hose, radiator overfiow (58*L.) Clip, overflow hose -....+.++5 Bolt, 5/16"-18x7/8" COLD WEATHER STARTING AID Starting Kit, cold weather .., Tank, cold weather kit ....... Valve Assy., cold weather kit Nozzle, starting kit, air inlet end Connector, tank end ...... Clamp, starting tank mounting Repair kit ....+..+ F Cold weather starting aid Starting Kit, cold weather Tank, cold weather starting ..... Valve assy., starting air Clamp, starting tan). mounting’; Repair Kit ssseseeseeeeeeseeeees tic ae dastie’ 2.01 ttt (TURNER) PART NUMBER 3146695 5135772 5145011 180147 103322 5154271, 60099ED 186625 103320 5152445 60101ED 5176523, 5176521 5176524 60092ED 60129ED 60086D 60159ED 60160ED 60161ED 60161ED 60162ED 60163ED 60160ED 60164ED 60167ED 60167ED 15, 007ED 15.006ED 60175ED 60176ED 60171ED 60173ED 60.080ED 18:012ED 18.017ED 18.018ED 18: 015ED 18.019ED 18.013ED 18.016ED 18,011ED 18:020=D Le 021ED 18. 014ED ‘CUSTOMER STOCK NUMBER 5.4560 5.3270 5.4570 5.3300 aN 5.3340 5.3330 Ss 5.3310 FIG. 29 ~ FAN SHROUD EiG.-3 — 5.3350 WATER CONNECTIONS # 5.3340 5.3012 a 5.3003 5.3002 5, 3006 FIG, 31 - RADIATOR SUPPORT 5.3002 513003 5.3004 5.3005 5.3006 5.3007 5.3008 5.3009 5.3010 5.3011 5.3012 5.3013 5.3014 5.3015 5.3016 5.3017 5.3018 5.3019 5.3020 5.3021 5.3022 5.3023 5.3024 5.3026 5.3027 5.3028 12.6500] 12.6500] 1216500] 12.6502 12.6503 126503 5.3270 5.3300 5.3310 5.3330 5.3340 5.3350 513350 5.3350 5.4560 5.4570 5.4580 5.4580 5.4580 NAME AND DESCRIPTION RADIATOR SUPPORT Support Assy,, radiator....s.eseeeeeeee eens Bolt, 5/16"-24x3/4" (radiator to bracket). Washer, 5/16" flat. Lockwasher, 5/16". Nut, 5/16"424". Angle, radiator mounting. Support Frame, radiator.. 13x 1/2"...0. Nut, 13 hex... Channel, top cross...... Bolt, 3/8"-16x1" Washer, 3/8" lock... Nut, 3/8"-16 hex. Lockwasher, 1/2"... Rod, support....... Washer 2/2" flat...... Cushion, mounting” (small) Cushion, mounting (large) Spacer, mounting cushion. Bolt, 5/16"-24x1 1/2". Washer 5/16" flat.... Grab Rail, radiator support. Lockwasher, 5/8"... rr Nut, 5/8"-11 hei aoa RADIATOR-BOLTED Rubber Strip, under radiator RADIATOR-DIE DRAWN Bumper, support to radiator... Nut, 2/4"NC radiator bumper... Lockwasher, 1/4".....seeeeerseeee PANEL INSTRUMENT Panel, (part of radiator support). Plate, instruction & wiring diagram..... Pin, instruction attaching......++.+:0+ Plate, control (pull to stop)..... Plate, oil instruction...... Pin, Oil instruction attaching...... WATER CONNECTIONS Hose, radiator inlet, upper. . Clamp, inlet hose»... Tube, radiator (cross-over) - Hose, radiator outlet. Clamp, outlet hose Clip, tube (cross-over). Bolt, 5/16"-18x5/16 Lockwasher, 5/16: Fan Shroud Assy....... Guard, (blower side). bie 5.0 SA Guard, (exhaust side). dbeeeeeeeweeneenes Screw, #14-10x5/8" tapping. ...- Nut, speed #14 fase 14.005ED 14202980 181595 103320 121917 6013480 14.005ED 14.0295D 60059ED 601321 60131ED 60133ED 60149ED 60152ED 2030ED 1/ans 15.016ED NPN! 60148ED 600462 60146ED 60095ED 60046ED 16 .003ED 60156ED 60135=D| 60154ED| 60155ED| 60170ED| 180083 103320 5178676 601212D| 60118ED| 149501 5170058 CUSTOMER STOCK NUMBER ory: PeHeneRe Aer eee FIG. 32 — EMERGENCY SHUT-DOWN SYSTEM (FAILSAFE) TG. CUSTOMER | tren NAME AND DESCRIPTION PART STOCK Y. |x NUMBER NUMBER EMERGENCY SHUTDOWN SYSTEM (Failsafe) 32] 7.4700] valve Assy., water temp shutdown.......++ 5120976 1 =] 7.4700] Gasket, shutdown valve.......-..ccsvese 5163830 1 32] 7.4701] Adaptor Assy., temperature shutdown vaive.. 5109718 1 =" | 7!4701| Plunger. pesteeesenesseseenees 5109717 1 = | 7.4701] spring ope 5109719 1 - | 7.4701] casket, adaptor. = 1200 1IIIIITIIIIIIIIIIIIN 5113412 a = |7ia7or} Piug, 1/4" pipes... SII 5145010 2 = | 7.4701] stua’ (5716"-18-2442'476%) in’ exhaust ‘manifold. 5113655 1 = | 724701] Lockwasher, 5/16" : 103320 1 =, 7.4701] wut, 5/16"*24 hex mawewengstencene 121917 1 33] 7.4702| Lever Assy., air shut-off reset” (prior to’ 1963): 5118532 1 33 [7/4702 Pin, 1/8%*3/4" roll....... 3 455734 1 32 | 7.4702] Link, air shut-off beliows 5115836, 1 =" ]7:4703| Box,‘air shutdown control. 5128276 1 = ] 7.4703] Boil, 1/4"-20%57/8". 186676 1 = |7:4703] Lockwasher, 1/4". 103319 1 32] 7.4704] Rod, starting control” (prior to’ 1969) 1122502 6011620 1 32 | 7.4702] Clevis, 1/4"=28 adjustable rod end...:..... 2104066 1 = | 7.4704] wut, 174228 hex. 122161 1 = | 74704] Pin, 5716" clevis 103495 a =| 7:4704| Pin, 3734"%5/8" cotter. 107762 a 32] 7.4705| Spring, starting control rod retracting. 60153 1 "| 714706] Retainer, spring. 5128854 1 = ]7:4706| Bolt, 5/i6"-24x7/ 181596 1 - | 7.4706] Lockwasher, 5/16" 103320 1 =} 74706] wat, 5/16"*24' hex: 121917 1 32|7:4710] Bellows, oi1 pressure. 5186528 a =] 74710] screw, #$10-32%3/8". bs ie _ 132105 4 = ]7:4710| Nut, #10-32 hex. (wish lockwasher) - 271169 4 32]7.4710| Tube, temperature valve supply (L.i2*) 5128632 1 32] 7:4712| Tube, temperature valve to bellows (b.31.30"). 5128628 1 =" 74712] clip, tube to bracket. Rt 5159490 i - |7:4713] wippie, water temp. vaive (restricted) 5124886 i - | 7/4714] connector, 5/16" tube sealastic. 5177491 3 - |7:4715| Seal Ring, 5/16" tube sealastic. 5177493 4 = ] 7.4715] nut, 5/164 tube sealastic....... 3177490 4 = ]7.5716| Bushing, 1/4"x1/8" (in vaive) 112877 i = ]7:4717| Bushing, 172"x1/8" (in block) VL | a4oso 1 = ] 7.4718] E1pow, 1/6” street 90° (at block): 120401 1 = ] 7.4719] tee, i/8%x1/8" (at vaive).... 178996 1 =, | 7:4719| tee, 1/8" pipe (in bellows) .- 2094272 1 32 ]7.4721| cap’s Stem Assy., (in tee ai bellows) «00.0005 5116903 1 32 | 7:4722| Tube, temp. valve oil drain (L.22.36").....0+- 5128630 1 = | 7:4722| connector, 3/8" tube sealastic....+..+:00- 5179936 2 = ]7:4722| Seal Ring, 3/8" tube sealastic. 5179938 2 = | 7.4722] Nut, 3/8*’tube sealastic..... a 5179937 2 32] 7.4723) Tube, temp. valve water iniet (1.9,16"). 5128636 a 32] 7.4724] Tube, valve to water pump (L.14.18"). 5128629 1 32 | 7:4725| Connector, 1/2" tube sealastic. 5176521 4 =" | 7:4725| Seal Ring, 1/2" tube sealastic. 5176524 4 = | 7/4726] wut, 1/2*' tube sealastic.. 5176523 4 = ] 7.4727] Bibow,” 1/4" street 90°... 454109 1 = ] 7.4728] adaptor, 3/8"x1/4" rea. ‘pipe 444321 2 =_ | 7.4731 | Failsafe Kit-complete.. 6012780 1 33]7.4730| Lever, shut-down, re 60142 i 7.4801 SHUT-DOWN RESET ROD PRIOR TO 1969 FIG. 33 - EMERGENCY SHUT-DOWN SYSTEM (ELECTRICAL) i MFG. ric.) rrem NAME AND DESCRIPTION PART Hos NOs NUMBER NUMBER EMERGENCY SHUTDOWN SYSTEM (ELECTRICAL) 33 ]7.4822 | Knob, “pull to start" rod. - | 6o141E0 33 ]74800 | Base, shutdown solonoid 2 |14,030z0 33. ]7!4801 | Cover, solonoia base. + |14: 00680 33 ]714802 | Screw, cover. 7 15:021ED 33 | 714802 | Lockwasher.. eee eee 15.030zD 33. | 714803 | Bracket, shutdown solonoid base... €9061ED 33 |714804| Screw, (base to bracket)... 15.0260 33 | 714804] Nut, self locking.. 15.0280 33 |7.4805 Solonoid, shutdown. ....scesse0 60001ED 33 |7:4806 | Screw, solonoid to base....... +. 15.021zD 33 |7:4806| Nut, self locking.. 15.028ED 33 ]7.4807| Pin, solonoia plunger (includes 60010ED 33 | 714809 | Link, shutdown solonoid... 14.0108D 33 |7:4810| Nut, speed, solonoid link. 15:017ED 33 ]7.4811 | Spring, solonoid link..... 15.074ED = ]7.4812 | Clip, Spring......eseessee 14.0098D - | 714815] Switch, water temperature. 60143ED = | 714816 | Clamp, wire harness retaining 60108ED = |7:4817| Wire loom 2 speed and shutdown. 13.008ED = |7lasig| switch, oi1 pressure...... 60151ED = | 714805 | Coil, shutdown solonoid.:: 60091ED 33 | 7.4813 | Bracket, solonoid support with starter button mount | 60144=D 33 | 714820] Spring, ‘starting control rod..... : 60153ED 33 ]7.4821| Rod, “pull to start"...... 60157ED 33] 714822| Spacer, rubber .... = 60.1825 AIR CLEANER = - |3.1001| Element, air cleaner..... : 60107ED = |3!1001| Air Cleaner assy........: ‘ 60023ED = |3!1060| Gasket, air cleaner... 2 : 6013680 =_]3!1061| Plate,’air cleaner mounting. <1... zs tien 60119ED 17 |3:1070| Stud, “air cleaner mounting. .....cssscsssssseceeee 60026ED = ]3i1070| Nut,'wing, air cleaner studs. 22.0000 [15.0240 CUSTOMER STOCK ory. 11.1070 = ee FIG. 34 - FRONT MOUNTING, ENGINE

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