- - )(-

- -
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Reliability Centered Maintenance

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) Japan ( Toyota






ZD

) USA (GE
USA

Productive
Japan Maintenance

Preventive

) ( Nippondenso

USA Maintenance

Preventive
Maintenance QC ZD

Japan
Breakdown Japan Japan
Maintenance

Before W W II After W W II -

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Total
Productive



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)TPM
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Productive


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Maintenance





)TPM ))
Korea
)TPM
Taiwan
) ( Nippondenso

PDM,CBMMI,
PDM,CBM MI,

England
Brazil MP,APM
MP, APM

Chaina
) ( Nippondenso

Japan

Australia
UK
Japan

Europe

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RCM

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RCM ) ( RBI .

RCM ) ( Failure Mode

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RCM


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RCM :

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 RCM
RCM Strategy

RCM Process
Outcomes
Time- or Cycle-Based actions
including Inspection, Calibration,
and Condition Monitoring.
Maintenance
Performance Optimization
Determine who will perform the
maintenance and repair actions.

Condition-Based actions
including Overhaul and Repair.

Run-to-Failure of non-safety Proactive

related, low-cost, non-critical,
easy to repair items. Develop standards to select, install,
and test systems and equipment.

Feedback to designers to improve the inherent

reliability, maintainability and supportability.
Spare Parts and
Materials Perform other activities to understand
the cause of failure in order to
Determine material inventory level. eliminate it.

Establish material holding location.

( RCM)
 RCM

RCM )( PT&I
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.

)( RCM
 RCM )(

RCM

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....

System Block Diagram
)Functional Failure Analysis (FFA


)Failure Mode and Effect Critical Analysis (FMECA


PM

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FMEA RCM

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RBI :

RBI

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 Risk Analyses in Maintenance Requires

Detailed technical information about the Assets

and Technology

Knowledge about
potential failures
failure modes
consequences of failures
reliability and probability of failures
root cause failure analyses

( RCM)
 Risk Analyses in Maintenance Requires

Detailed financial information about the Assets and

Technology

Knowledge about
cost of spares
costs of internal and external labor
costs of downtime and / or production loss
costs of consequences doing less or nothing
overhead costs
cost of less product quality
cost of lost image

( RCM)


Vibration Monitoring & Analysis

Inferared Thermography
Ultrasonic Detection
Lubricant and Wear Particle Analysis
Electrical Condition Monitoring
Non-Destructive Testing

( RCM)
 RCM

Data Collection
Data Evaluation
Problem Solving
Statistical Process Control
Control Charts
Pareto Charts
Histograms
Failure Rate Run Charts
Failure Rate vs. Maintenance Costs
Weibul Analysis
Mean Time Between Failures
Root Cause Failure Analysis

( RCM)
 RCM

)( RCM
 Typical RCM Application

)( RCM
 Standards Approach to FMEA,s

)( RCM
 )( RCM
 )( RCM
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