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Electrodeposition of ZN Tin Alloys Based CHCL PDF
Electrodeposition of ZN Tin Alloys Based CHCL PDF
Electroanalytical
Chemistry
Journal of Electroanalytical Chemistry 599 (2007) 288294
www.elsevier.com/locate/jelechem
Received 18 November 2005; received in revised form 24 March 2006; accepted 3 April 2006
Available online 21 June 2006
Abstract
Here we describe the electrolytic deposition of Zn, Sn and Zn/Sn alloys from a solution of the metal chloride salts separately in urea
and ethylene glycol/choline chloride based ionic liquids. We show that the deposition kinetics and thermodynamics dier from the aque-
ous processes and that qualitatively dierent phases, compositions and morphologies are obtained for the metal coatings in the dierent
ionic liquid systems. We have quantied the electrochemical stripping responses using cyclic voltammetry together with compositional
analysis using SEM/EDAX and X-ray diraction. The dierences in electrochemical responses are rationalised in terms of the speciation
of both Zn and Sn chlorides in the ionic liquids that have been identied using FAB mass spectrometry. Also we demonstrate that com-
posite metal coatings, e.g. containing Al2O3 particles, can be obtained from these liquid systems by virtue of the stable liquid suspensions.
This novel feature of these liquids is a function of their relatively high viscosity.
2006 Elsevier B.V. All rights reserved.
1. Introduction [3], issues such as toxicity and availability will limit their
practical use for larger scale applications of other metals.
Ionic liquids are classed as salts that are liquid at below An alternative approach to making ionic liquids is to start
100 C [1]. They have been extensively studied primarily for with a simple quaternary ammonium halide and decrease
synthetic and electrochemical applications [2]. The major- the freezing point by complexing the anion to eectively
ity of investigations have concentrated on imidazolium delocalise the charge. These eutectic-based ionic liquids
cations with discrete anions such as BF
4 ; PF6 and can be described by the general formula:
(F3CSO2)2N . These ionic liquids have large potential win-
dows and exhibit relatively high conductivities and low vis- R1 R2 R3 R4 N X: z Y
cosities. Two recent reviews by Endres [3,4] cover all and we have characterised these materials into three types
aspects of electrodeposition from these liquids, Compton depending on the complexing agent Y;
and coworkers [5] have reviewed fundamental aspects of
electrochemistry in ionic liquids and a book by Ohno [6] Type 1 Y = MClx, M = Zn, Sn, Fe, Al, Ge
describes other electrochemical aspects. While ionic liquids Type 2 Y = MClx yH2O
with discrete anions show signicant potential for the elec- Type 3 Y = RZ, Z = CONH2, COOH, OH
trodeposition of electronegative metals such as aluminium
The electrochemistry, physical properties and speciation
*
Corresponding author. Fax: +44 116 252 3789. occurring in Types 1 and 2 ionic liquids has been reported
E-mail address: Andrew.abbott@le.ac.uk (A.P. Abbott). for a variety of metals [710]. Considerably fewer studies
0022-0728/$ - see front matter 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.jelechem.2006.04.024
A.P. Abbott et al. / Journal of Electroanalytical Chemistry 599 (2007) 288294 289
have been carried out using Type 3 based liquids, which use out using a Philips model PW 1730 X-ray generator, with
hydrogen bond donors as the complexing agents [11,12]. a PW 1716 diractometer and PW 1050/25 detector. The
The use of simple amides, acids and alcohols as complexing tube was a long ne focus Cu anode, Ni ltered Ka radia-
agents makes the liquids very versatile and to distinguish tion. The normal current operating conditions are 40 kV
them from other ionic liquids the term deep eutectic sol- 30 mA. Scans are run from 15 to 110 2h with a step size
vents (DES) has been coined. DESs have been used for of 0.02 2h, at a speed of 1/min. Angle calibration is by a
electropolishing [13], polymer synthesis [14] and metal synthetic Si sintered standard.
oxide processing [15]. Most of our previous studies have
concentrated on choline chloride as the quaternary ammo- 3. Results and discussion
nium salt as it is non-toxic, biodegradable and is already
used as a common component to numerous household As with all non-aqueous electrochemistry, the denition
and industrial products. Hence it can be applied economi- of a reference potential is dicult due to the unknown
cally to large-scale processes. In the current work we show liquid junction potential. Most studies in ionic liquids have
how DESs formed with choline chloride and either urea or used either ferrocene as an internal standard or a silver wire
ethylene glycol can be used for the electrodeposition of quasi-reference electrode. With the DESs based on urea and
zinc, tin, and zinctin alloys. We also show that the choice ethylene glycol the latter approach is used for two reasons.
of hydrogen bond donor aects the type of alloy and the Firstly: ferrocene along with many of its functionalised
electrochemistry of the components in solution. derivatives is largely insoluble in the ionic liquids. Second,
Zinctin alloys have been deposited from a variety of the reference potential of the silver wire in both IL environ-
aqueous baths including sulphate [16], gluconate [17] and ments is likely to be dominated by the activity of chloride
pyrophosphate baths [18]. The alloys are found to have ion. In all the experiments described here the concentration
better corrosion resistance than pure zinc, particularly in of chloride ion is very much larger than that of any other
high humidity conditions and are also reported to be supe- species in solution. The potential window of the urea: cho-
rior to cadmium deposits in marine environments. line chloride eutectic mixture is relatively small on a plati-
num electrode (1.2 V to +1.25 V vs. Ag) [15]. However,
2. Experimental metals can be deposited with high current eciencies (vide
infra) because the reduction kinetics of the eutectic are con-
Choline chloride HOC2 H4 NCH3 3 Cl (ChCl) siderably slower on other metal surfaces e.g. on Zn no sig-
(Aldrich 99%) was recrystallised from absolute ethanol, l- nicant decomposition of the eutectic occurs above 2 V.
tered and dried under vacuum. Urea (Aldrich > 99%) was Fig. 1A and B show the voltammetry of ZnCl2 and SnCl2
dried under vacuum prior to use. Ethylene glycol (EG) in ChCl mixtures with urea and ethylene glycol, respectively.
(Aldrich 99+%), tin chloride (Aldrich) and zinc chloride The peak reduction potentials for tin are very similar in both
(BDH) were used as received. The eutectic mixtures were the urea and glycol based liquids (0.38 V and 0.35 V,
formed by stirring the two components together, in the sta- respectively) suggesting rstly that the silver wire does act
ted proportions, at 100 C until a homogeneous, colourless as a stable reference electrode and secondly that the hydro-
liquid formed. Voltammetry was carried out using an gen bond donor does not signicantly aect the mechanism
Autolab PGSTAT12 potentiostat controlled with GPES of tin ion reduction (where this is a combination of thermo-
software. A three-electrode system consisting of a platinum dynamic and kinetic eects). The reduction potentials for
microelectrode (0.5 mm diameter) (made in-house) a plati- zinc are dierent in the urea and glycol based liquids
num counter electrode and a silver wire reference electrode (1.00 V and 0.85 V, respectively) suggesting that the zinc
were used. The working electrode was polished with 0.3 lm complexes present in solution may dier in the two liquids.
alumina paste, rinsed and dried prior to all measurements. In aqueous solutions the dierence between the standard
All voltammograms were performed at 40 C and a scan reduction potentials for the two metals is 0.62 V. The dier-
rate of 20 mV s1. Stainless steel Hull cell panels were pre- ence in the metal reduction potentials in the urea-based
pared by washing with deionised water and dried, then liquid is exactly the same as that in water, 0.62 V, while that
degreased by placing in dichloromethane (DCM) for in the ethylene glycol based liquid is only 0.50 V. Fig. 1B
2 min, then removed and allowed to dry. The panel was also illustrates the dierence in deposition kinetics for Zn
placed in the Hull Cell with a nickel cathode (also rinsed and Sn, as the charges associated with deposition and strip-
with water and DCM prior to use). The cell was lled with ping of the metal are approximately equal despite a 10-fold
1ChCl:2urea ionic liquid containing 0.5 M Zn:0.05 M Sn dierence in the concentration of the two metal salts.
and 3 wt% Al2O3. The panel was plated at 10 V for It is also evident from Fig. 1 that the currents for reduc-
30 min, rinsed with deionised water and allowed to dry. tion and oxidation of zinc are signicantly dierent
The current density at dierent positions across the Hull between the two liquids despite the concentrations being
cell was calibrated using a Ni strip 5 mm wide. Surface similar. For example the ratio of the cathodic peak cur-
analysis was carried out using scanning electron micros- rents, ip(EG)/ip(urea), observed during Zn deposition,
copy (Philips XL30 ESEM) and energy dispersive analysis Fig. 1, shows a ratio of approximately 15. The magnitude
by X-rays (EDAX). Powder X-ray diraction was carried of this ratio can be explained, in the most part, by the
290 A.P. Abbott et al. / Journal of Electroanalytical Chemistry 599 (2007) 288294
0.450x10 -4 0.075x10-4
0.350x10 -4 0.050x10-4
0.250x10 -4 0.025x10-4
i/A
0.150x10 -4 0
i/A
-4
0.050x10 -4 -0.025x10
-0.050x10 -4 -0.050x10 -4
-0.150x10 -4 -0.075x10 -4
-1.500 -1.000 -0.500 0 0.500 1.000 1.500 -0.100x10 -4
E/V -1.250 -0.750 -0.250 0.250 0.750 1.250
E/V
Fig. 2. Voltammograms (scan rate 20 mV s1) for a Pt microdisc electrode
(0.5 mm diameter) immersed in a 1:2 ChCl:EG DES containing 0.05 M Fig. 3. Voltammograms (scan rate 20 mV s1) for a Pt microdisc electrode
SnCl2 and 0.5 M ZnCl2. (0.5 mm diameter) immersed in a 1:2ChCl:urea DES containing 0.05 M
SnCl2 and 0.5 M ZnCl2.
only when the reductive limit is extended to more negative
potentials that a third stripping peak is observed at account the dierence between the main onset of reduction
+50 mV and this could be due to a third phase consisting (0.88 V) and the oxidation peak potential (0.55 V) is
of predominantly tin with some zinc. The relative areas nevertheless greater than that shown in Fig. 1. Interestingly
under the oxidation peaks vary with the lower reduction no stripping of a tin rich phase is observed. It is probable
limit. Comparing these data to the 2ZnCl2/ChCl eutectic therefore, that the use of urea in the ionic liquid tends to
with 3 wt% SnCl2 described previously [10] it is interesting lead to less of the separate zinc and tin phases and instead
to note that the voltammetry is very similar to that shown yields a zinc rich phase.
in Fig. 1B. However, the dierence between the reduction Bulk deposition of zinc from both EG and urea based
potentials of the two metals in the 2ZnCl2/ChCl eutectic liquids leads to zinc deposits with small crystallites that
is only 0.341 V which is less than that observed in either have negligible residual chloride. The deposits are dull
of the two solvents seen here and less than the standard and silver coloured in all cases. Fig. 4 shows an SEM image
aqueous reduction potentials (0.62 V). Interestingly, this of a zinc lm grown in 1ChCl:2EG containing 0.5 M
could be due to the presence of mixed metal complexes ZnCl2:0.05 M SnCl2 at a current density of 10 mA cm2
i.e. ZnSnCl for 1 h. This was typical of the morphology in both the
5 which are known to exist in the Type 1 sys-
tems [7]. EG and urea based liquids and was relatively unaected
Guaus and Torrent-Burgues [17] studied the deposition by the current density. We have previously shown that zinc
of tinzinc alloys from aqueous sulphategluconate baths can be deposited as a crack free lm with high current e-
and found a considerably more complex voltammetric ciency from a 1ChCl:2ZnCl2 liquid [7]. These lms are
response than that shown in Fig. 2. It was shown that white in appearance and are made up of crystallites that
the four reduction peaks observed were due to dierent are slightly larger than those shown in Fig. 4 (c.a. 10
zinc and tin containing species. The response observed on 25 lm) [20]. The morphology is also similar to that
the anodic sweep is comparable with that observed with obtained from deposition from the 2ZnCl2/ChCl eutectic
ChCl:2EG. The stripping of pure zinc and pure tin are
clearly discernable and the third oxidative peak increases
its relative size depending on the lower reductive limit, akin
to that observed above.
Fig. 3 shows an analogous voltammogram to that
shown in Fig. 2 but using urea as the hydrogen bond donor
in place of EG. The electrochemical response in the two
ionic liquids is clearly dierent and signicantly the
response is also dierent to the response of the two individ-
ual component voltammograms for SnCl2 and ZnCl2. The
reductive potentials for tin and zinc are shifted to more
positive potentials compared to those in Fig. 2. A shift in
reference potential is not likely to be a large contributory
factor because the reference electrode appears to remain
stable (vide supra) as can be seen by comparing Figs. 1
and 2. The single anodic process occurs at a voltage that Fig. 4. Scanning electron micrograph obtained by the electrolysis of 0.5 M
is in between those for the zinc and tin processes shown ZnCl2/0.05 M SnCl2 in 1ChCl:2EG at a current density of 10 mA cm2 for
in Fig. 1. Even taking the shift in reference potential into 1 h.
292 A.P. Abbott et al. / Journal of Electroanalytical Chemistry 599 (2007) 288294
with 3 wt% SnCl2 [10]. The issue associated with the use of
these Type 1 zinc eutectics is the low conductivity
(36 lS cm1 at 40 C) whereas the two Type 3 eutectic mix-
tures used in this work have much higher conductivities
(ChCl:2urea = 1.8 mS cm1 and ChCl:2EG = 11 mS cm1
both at 40 C) [11,13].
Alternatively the deposition of tin, reported here, pro-
duced more dendritic clusters. The dendrites are built up
of simple cubic crystals as can be seen from Fig. 5. The
deposition of whisker-like deposits, which is common for
the deposition of tin from aqueous solutions, was not
observed in either ionic liquid when the current density
applied was 10 mA cm2.
Electrolysis of the mixed SnCl2/ZnCl2 solutions pro-
duced deposits with dierent morphologies depending on
Fig. 7. Scanning electron micrograph of a deposit grown from the
the hydrogen bond donor used. With urea based liquids solution shown in Fig. 3 at a current density of 10 mA cm2 for 60 min
the deposit was made up of cubic crystallites, which look (A + 1.0 V in situ anodic etch was performed in the solution for 1 min
similar to those found in Fig. 4 (not shown). Energy Dis- before deposition commenced).
persive Analysis by X-rays (EDAX) showed that they are
predominantly zinc (ca. 89%) with the remainder being
1600
EG
Urea
Intensity / cps
1200
800
400
0
20 40 60 80 100
2 / degrees
30
uids (ca. 4045% Sn and 5055% Zn). Hence it can be seen
20 that changes in ionic liquid composition can aect the ther-
modynamics of metal deposition by changing metal
10 speciation.
X-ray diraction (XRD) analysis was carried out on the
0
samples shown in Figs. 6 and 7 and the results are shown in
80 100 120 140 Fig. 8. The XRD spectra are notably dierent with the dis-
-2
Current density / mA cm tinct tin signals at 2h = 30, 64 and 74 being absent from
Fig. 10. Plot of elemental composition as a function of current density for
the sample deposited from the urea based liquid. Signals at
the deposits shown in Fig. 11 (data obtained from the hull cell panel 2h = 34 and 36 are largely absent from the sample pre-
shown in Fig. 11). pared in the EG based liquid and from those deposited
from aqueous solutions [17] and could be due to a homoge-
largely tin with only traces of chloride. The two metals neous Zn based alloy.
seemed evenly distributed throughout the deposit. Thick The relatively high viscosity of these solvents allows
deposits (>1 mm) showed unusual morphologies. Fig. 6 improved stability of suspensions. Colloidal dispersions
shows a ca. 12 mm deposit grown from a solution of of 1 lm Al2O3 require over 3 h to settle and this is possibly
0.5 M ZnCl2:0.05 M SnCl2 in 1ChCl:2urea, at a current aided by the high ionic strength of the liquids. A dispersion
density of 10 mA cm2 for 120 min. Regular macroscopic of 3 wt% Al2O3 was made in the mixture whose voltamme-
pores of approximately 150 lm diameter are observed with try is shown in Fig. 2. Mild agitation was sucient to
a regular crystalline architecture surrounding them. retain the alumina as a homogeneous dispersion. Cyclic
Fig. 11. Scanning electron micrograph showing dierent regions of a hull cell panel coated with an alloy deposit grown from the solution of 0.5 M
Zn:0.05 M Sn in 1ChCl:2urea containing 3 wt% Al2O3 (shown in Fig. 3) at various current densities for 30 min. A = 85 mA cm2; B = 97; C = 110;
D = 148.
294 A.P. Abbott et al. / Journal of Electroanalytical Chemistry 599 (2007) 288294
voltammetry of the dispersion showed negligible dierence for the deposition of coatings with improved wear
from that shown in Fig. 2. resistance.
Fig. 9 shows an SEM image of the Zn/Sn alloy depos-
ited from the EG based liquid using a current density of Acknowledgement
10 mA cm2 for 30 min. EDAX analysis conrms the
inclusion of Al2O3 in the lms and these can be seen as The authors acknowledge the EU under the FP6 pro-
bright areas in Fig. 9. The size of the Al2O3 inclusions gramme for funding this work through the IONMET
appears to suggest that the particles do not aggregate in Project.
solution or upon deposition in the lm but rather remain
as discrete entities. The Al concentration in the lm is References
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