Industrial Automation Group Link :

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Classic Control
Course
Chapter 7: Starting Of Motors

Prepared By: Eng, Abd ulkawy Mobarak

Tel: 01014871075

E-Mail: Eng.Abdelkawy.Mobarak@Gmail.com
Starting Current of Motors:

current motor current -

normal operation
starting current . -

Starting Current

torque -

torque & current torque -
. current
starting current -
.
starting ( -
)

I/P Energy -
.
O/P Energy ( ). -

( -
Rotor ) Stator sequence Rotor
. -
-
.
-
.
brake brake . -
= zero -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 2

 : Starting

Start -
1. DOL (direct on line) I starting = 6* I normal
2. Star-Delta Starting I starting = 3*I normal
3. Soft Starting Istarting = 2*I normal
4. With group of Resistance Istarting= Depends on the Resistance Value
5. With group of Resistance series with Rotor coils
Istarting = Depends on the Resistance Value

DOL (Direct On Line) Startting Method:

Source -
. Normal Current 6 Starting Current

Star-Delta Starting:
: Delta Full Speed Star -
. Normal Current 3 Starting Current

. Start/Delta Starting Motor Power

: Delta Star -
Star or Delta Main Contactor KM1 (KM) -
Star Star Contactor KM2 (KS) -
Delta Delta Contactor KM3 (KD) -

S.C KD KS

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 3

 (:)15

-
star/delta starting timer

:
) S2(Start KY -
o Main Contacts
o KD
o KM KM

KD KD KY
KM & KY Star -
Star . S3 -
S3 KY -
o
o KD KD

KY KY

KM & KD Delta -
Star -
) S1(Stop -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 4

 (:)15

star/delta starting timer -

/ / /

) S2(start KM -
o
o ( ) Start
KY -
o
o Interlock KD KD . KY
KM & KY Star -
Star . S3 -
S3 KY . -
o
o Interlock . KD
KD : -
o
o Interlock KY KY . KD
KM & KD Delta -
Delta ). S1(Stop -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 5

 (:)15

star/delta starting timer -

T1: ON Delay Timer
:
Start ) KM1(Star : -
o
o
o
o Interlock )KM3(Delta
T1 -
) KM2(Main : -
o
o
o ) KM3(Delta KM3 KM1.
) KM1(Star) & KM2 (Main Star -
T1 KM1 -
o Interlock KM3 KM3 .
Interlock KM1
) KM3 (Delta) & KM2 (Main Delta -
Stop .

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 6

 (:)15

star/delta starting -

: -
KM1 :
:
Start KM1 -
.
o ) KM2(Star .

Interlock )KM3(Delta
-
o KM2 KM3
KM2

Interlock . KM3
KM3

Interlock KM2

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 7

 (:)11

star/delta starting -
timer

:
T1: ON-Delay Timer
:
) S2(Start ) KM1 (Star -
o .
o )KM1(11/12
o ) KM1(13/14 )KM2(Main
)KM2(13/14
T1 -
o ) KM1(Star
)KM1(13/14
)KM1(11/12
) KM3(Delta
o )KM3(11/12
) KM1(11/12) & KM3(11/12 Interlock -
) S1(Stop -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 8

 (:)15

star/delta starting -
timer.

:
KM2: Contactor + Air Timer
:
) S2(Start -
) KM1(Star
o ) KM1(13/14
)KM2(Main
KM2
KM2

-

o ) KM2(55/56
)KM1(Star
o ) KM2(67/68 )KM3(Delta

(:)17

star/delta starting -

:
KA1: Auxiliary Contactor + Air Timer
:
) S2(Start ) KM1(Star -
) KM1(13/14 KA1 -
KA1 -
KA1 ) KA1(13/14 ) KM2(Main -
) KM2(13/14 -
-
) KA1(55/56 )KM1(Star -
) KA1(67/68 )KM3(Delta -
) KM1(31/32) & KM3(31/32 -
Interlock
) S1(Stop -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 9

 star/delta

Star/Delta-Starting -
KM1 & KM2 -
Mechanical Interlock Main
Contactor Star/Delta-Starting
) KM3(KS Star -
) KM4(KD Delta -
: -
o ( KM1 OR KM2 ) Main
Contactor
o ) KM3(KS . Star
o ) KM4(KD Delta

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 01

 /:

Star/Delta Starting Timers:

Start/Delta Starting Start contactor -

Delta contactor .
-

.
Start contactor motor
Rated Current Delta
-

-
Motor
( ) 50 msec & 90 msec
() Start/Delta Starting Circuit -
.T1&T2 -
(:)T1 Motor .Star
.Controlled
(:)T2 Start Contactor Delta Contactor
UnControlled
:
Start-Delta Starting -
Motor -
Motor .100KW

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 00

 :

Contatcs : Timer

- T1(A1/A2): 24VDC Power Terminals

Timer 24VDC -
- T1(A1/A3): 220VAC Power terminals
Timer 220VAC -
- T1(17/16): N.C Contact
T1+T2 Power Timer -
- T1(17/18): N.O Contact
T1+T2 Power Timer -
Delta -
- T1(17/26): N.C Contact
Power Timer .T1 -
- T1(17/28): N.O Contact
Power Timer .T1 -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 02

 (:)17

Start/Delta Starting . -

) S2(Start ) S/DT (Start/Delta Starting Timer -

) S/DT(17/28 Timer
Start Contactor : -
) KM1(13/14 interlock Delta Contactor
) S2(Start
) KM1(11/12 Main contactor :
) KM2(11/12 ) S2(Start

) KM2(21/22
t1 Timer ) S/DT(17/28 .Open -
Star Contactor Main Contactor .Latching
)( (t2 ) Timer )S/DT(17/18 KM3(Delta -
) Contactor :
) KM3(13/14 Interlock .Start Contactor
Stop -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 03

 :

Contatcs : Timer

- T1(A1/A2): 24VDC Power Terminals

Timer 24VDC -
- T1(17/16): N.C Contact
T1 Power Timer -
Star T1 -
- T1(17/18): N.O Contact
T1 Power Timer -
- T1(27/26): N.C Contact
)(T1+T2 Power .Timer -
- T1(17/28): N.O Contact
) (T1+T2 Power .Timer -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 04

 (:)15

Start/Delta Starting -
.

) S2(Start Coil -
Contactor KM1 Star Coil Contactor KM1

o Main Contacts Star Power Circuit
o Coil Contactor KM3 Delta
o
) Delta (KM3 ) Main(KM2
) Delta(KM3 N.C KM1 Coil
) Main(KM2
Motor Power
Bridge ( Start Sw )
o ) Timer(T1
T1 Timer )Star(KM1 -

T2 ) Timer(T1 ) Delta(KM3 -
Coil
o Main Contacts . Delta
o . Star
) S1(Stop -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 05

 :

Contatcs : Timer

- T1(A1/A2): 24VDC Power Terminals

Timer 24VDC -
- T1(17/16): N.C Contact
T1 T2 -
- T1(17/18): N.O Contact
T1 T2 -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 06

 (:)15

-
.Stare/Delta Starting

) S2(Start Star -
) Timer(T1 )Star(KM1
o Star . Power
o ) Delta(KM3
) Delta(KM3 ). Star(KM1
o Start
o
-
Coil ) Main(KM2 \
o Motor Motor .Star
o Start
T1 Timer -
o ) Star(KM1
.
Normally Close )Delta(KM3
.
Normally Open .
o Power Timer
T2 Timer -
o ) Delta(KM3 .
.Delta
) Star(KM1
Start Motor .Delta
) S1(Stop P.B -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 07

 :

-
Motor Starting Current
Start/Delta-Starting -
-
-

-


-
-

Squirrel Cage Induction Motor

(:)56

motor -

:
KM2: Contactor + Air Timer
:
) S1(Start KM2 -
KM2 o

Power

KM2
-
o KM1




-

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 08

 :

KM1 -

KM2 -

-

.
-
KA1

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 09

 (:)55

motor -

) S2(Start KM1 -
o
o S2
o T1 T1
T1
T1 -
o KM2 KM2
KM2
Motor
. T1

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 21

 :

KM1 -
Motor
KM2 -
Motor

Motor -
KM3
Motor -

Motor -
.

-
-

(:)55

motor -

S3 KM1 & T1 -
T1 KM2 T2 -
T2 KM3 -
KM1 & KM2 & T1 & T2 -
P1 & P2 Starting Normal -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 20



KM1 -

KM3 -

-
KM2

(:)55

motor -

S2 KM1 -
o Motor
o T1
T1
T1 KM3 -
o Motor
-

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 22

 -

Star/Delta-Starting -
Starting Current
)(Starting Current
KM1 KM2 Motor KM2 -
KM3 Motor
KM4 -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 23



-






.

-

.
-
.
o :
3 - 2 - 1
9 - 8 - 7
o :
9 3 -- 8 2 -- 7 1
Overload 2 . -

(:)64

) S2(Start KM1 & T1 -

KM1 o

Motor
S2
T1 o
T1 -
o KM2
KM2


Motor

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 24

 :

-
Overload -

overload . Current Transformer -
-
. .
011 5 01 -
0
-

. -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 25

 : Current Transformer

-
.
-

-
Current Transformer

-

Overload Current Transformer

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 26

 : Starting Current

Overload . -
Starting Current -
. Overload
Overload . -

KM1 -
KM2
.
-
Motor . KM2
-
Starting Current
Motor -
KM2

(:)51

. -

) S2(Start -
KM1
o
o KM2
o KM1

-
KM2 KM2

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 27

 :

). (Slip Ring -
) (Stator Squirrel Cage Induction -
Motor .
) (Rotor AXE -
. .
) (Rotor (
) (
) Starting Torque ) . ( Starting Current

( S.C ) .
. -
.
-

KM1 -

R1 KM2 -

R2 KM3 -

High Starting Torque -

Low Starting Current -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 28

 (:)66

) S2(Start KM1 & T1 -

T1 KM2 -
KM2 & T2 -
T2 KM3 -
KM3
KM3 T1 -
. KM2 & T2 -

KM3 KM1 -
KM3 .

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 29



KM1 -
KM2 -
KM3 -
KM3 -

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 31

 (:)57

motor -

:
) S3(Start Forward KM1 -
o Forward
o Interlock KM2
o S3
o T1 T1
T1
T1 -
o KM3 & T2 KM3 & T2
KM3
R1

T1
T2
T2 -
o R2 . Rotor
) S2(Stop -
) S4(Start Reverse KM2 Sequence -
. Reverse

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 30

 Soft Starter

-
Motor .
Starting Direct On Line
Star/Delta Starting
Starting Current

Soft Starter

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 32

 : Soft Starter

ENG. ABD EL-KAWY MOBARAK | Classic Control Course 33

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ENG. ABD EL-KAWY MOBARAK | Classic Control Course 34