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OPERATION

TI LIU HNG DN S DNG NI HP TIT TRNG


600A
NI DUNG

INSTRUCTION
CHNG 1. NHNG V TR IU KHIN.....................................................................P.1
CHNG 2. C IM K THUT...............................................................................P.2
CHNG 3. CNG TC CHUN B V LP T.........................................................P.3
CHNG 4. NHNG BC C BN TIT TRNG V VN HNH.....................P.4
CHNG 5. CNH BO.................................................................................................P.5
CHNG 6. PH LC....................................................................................................P.6
SA-400A/450A/500A/600A
CHNG 7. KHC PHC S C N GIN...............................................................P.7
CHNG 8. NHNG YU CU BO DNG..............................................................P.8

SERIES

AUTOMATIC AUTOCLAVE STERILIZER

CONTENTS
Please read this manual carefully prior to using your new Autoclaves. Following the
simple instructions contained in this manual will help ensure ease of use,
Trouble free operation and a longer working life for your Autoclave.
--------------------------------------------------------------------------------------------------------------------------------------------------

CHAPTER 1. LOCATION OF CONTROLS........... P. 1


CHAPTER 2. SPECIFICATION............................ P. 2
CHAPTER 3. PREPARATION & INSTALLATION........... P. 3
CHAPTER 4. OPERATION & BASIC STEPS FOR STERILIZING. P. 4
CHAPTER 5. WARNING......................................... P. 5
CHAPTER 6. APPENDIX.......................................... P. 6
CHAPTER 7. SIMPLE TROUBLE SHOOTING..P. 7
CHAPTER 8. MAINTENANCE REQUIREMENTS P. 8

STURDY INDUSTRIAL CO., LTD.


ISO-9001 / ISO-13485 Certificated Firm

601-28042-01
CHNG 1. XC NH V TR
CHAPTER 1 LOCATION
21
1. 3. 4.
2.

22

17
7. 6.

18.

8 9 10 11 12 13 23

14 15
16
STURDY 19.

LOCATION : 20.
1. ng
1. h o
PRESSURE GAUGE
p lcOF trong
CHAMBER
ni 13. n
13. ENDbo
LAMPkt thc
2.
2. Van
VALVEgia ng
ni vCHAMBER
BETWEEN & JACKET 14. Rle
14. STERILIZATION
thi gian TIMER
kh trng
3. Van an ton
3. SAFETY VALVE 15.
15. Rle thi gian lm kh
DRY TIMER
4. ng h p lc ca ng 16. Cng tc ngun
4. Van
5. PRESSURE GAUGE
x ng OF JACKET
ng 16. POWER ON/OFF/ON SWITCH
17. Ch b sung nc
5. Van
6. EXHAUST VALVE
x ca niOF JACKET 17. Van
18. MANUAL
thmWATER
ncFILL INLET
6. ng
7. h VALVE
EXHAUST hin th
OFnhit ni
CHAMBER 18. Van
19. ADDx
WATER
ncVALVE
si
8. n bo ngun
7. TEMP. OF CHAMBER 20.
19. Vt iu chnh
BOILWATER caoVALVE
EXHAUST thit b
9. n bo mc nc 21. Van khn cp
8. n
10. POWER LAMP
bo nhit 20. EQUIPMENT LEVEL ADJUST SCREW
22. Ca
9. n
11. WATER LEVEL
bo khLAMP
trng 21. Cng
23. EMERGENCY VALVE
tc iu chnh p lc
10. n
12. boLAMP
HEATING lm kh 22. DOOR HANDLE
11. STERILIZATION LAMP 23. PRESSURE CONTROL SWITCH
12. DRY LAMP (WORKING PRESSURE ADJUSTABLE)
-P .1
Left Side
Bn tri ni hp

chamber
Ni hp

ng thyTUBE
GLASS tinh

iu khin
CONTROL
T
BOX

ng x
EXHAUST FOR
hi STEAM TRAP

Right
Bn Side
phi ni hp

chamber
Ni hp

ng x cho
EXHAUST FOR
iu khin
TCONTROL ni hp
CHAMBER
BOX

ng x
EXHAUST FOR
hi
STEAM GENERATOR

-P .1-1
Chng 2. c im k thut
CHAPTER 2. SPECIFICATION

Model:
MODEL NO. SA-600A SA-400A SA-450A SA-500A SA-600A
Kch thc ni
CHAMBER SIZE(mm):
(mm) 600x1200
400 * 750 450 * 900 500 * 1000 600 * 1200
Cng sut ni: 339
CHAMBER CAPACITY lt 94 141 196 339
Cng sut ngun in: 12.0 kw 50/60Hz
HEATING POWER 7.0KW 50/60HZ 7.0KW 50/60HZ 9.0KW 50/60HZ 12.0KW 50/60HZ
Cu trc vt liu: Thp khng g
CONSTRUCTION STAINLESS STEEL #304
Nhit thit k: 140 C
DESIGN TEMPERATURE 140
p lc/nhit : 1.4 kg/cm2 khong 122 C
USINGthit b an ton: B1.4
Nhng iukg/ cm2nhit
khin ABOUT 122
, b iu khin p lc, van an ton p
PRESSURE / TEMP.
lc, b hin th mc nc thp, van x khn cp
SAFETY DEVICES TEMP. CONTROL SWITCH, PRESSURE CONTROL SWITCH,
Nhng ph kin chun: V b gia nhit bng thp khng g, ng thy tinh bo mc
PRESSURE SAFETY VALVE, LOW WATER INDICATOR,
nc
EMOGENCY EXHAUST VALVE,
Tiu chun an ton: ISO 9001 & ISO 13485
STANDARD HEATER COVER (STAINLESS STEEL #304) * 1 pc,
ACCESSORIES GLASS TUBEFOR LEVEL WATER VIEWER * 1 pc
OPTIONAL BASKET (STAINLESS STEEL #304) * 1PC
ACCESSORIES
SAFETY STANDARD ISO -9001 & ISO -13485 APPROVAL QA SYSTEM
AUTO-DRY FUNCTION OPTIONAL REQUIRMENT
PRESSURE DOOR OPTIONAL REQUIRMENT
AUTO-LOCK DEVICE

#. FOR REFERENCE : 1 kg / cm2 = 0.98 bar = 14.2 psi

#. PS : FOR LIQUID STERILIZATION USE, PLEASE MAKE NOTE IN YOUR


PURCHASE ORDER

#. PS : " A " TYPE MODEL WITH OPTIONAL AUTOMATIC FUNCTION.

-P .2
Chng 3. Cng tc lp t
CHAPTER 3. INSTALLATION

1.1.Cn
Please iu chnh
chattention the chamber level
chiu cao khi lp t when
niadjustment, you install the autoclave:
ni hp

chamber

jacket
V ni

Control
T iubox
khin
boil

(back)
iu level
chnh adjusting
chiu screw
cao sau (front)chnh
iu levelchiu
adjusting
cao screw
trc

PS: The
Pha front
trc phi c
sight mustiu
be chnh
a little thp
lowerhn
thanpha
backsau
sight. V cby
And adjusted
1 cht. iu
above
chnh two
bi screws.
2 vt pha trn.

2. Phi
2. Please
lpdont ni t.
dy forget to install the ground (earth) wire (green & white wire).
3. Kim tra chc nng.
And No Fuse Breaker
4. Ngi vn hnh cn ch :
a. kim tra nc si trc khi lm vic
SA-450,
b. KimSA-450A
tra b /hin
7KWth1 sau
Phasechu/ 220V / 50A
k lm vic.3 Phases / 220V / 30A 3 Phases / 380V / 30A
SA-500, SA-450A/ 9KW 1 Phase / 220V / 50A 3 Phases / 220V / 30A 3 Phases / 380V / 30A
SA-600, SA-600A/ 12KW 1 Phase / 220V / 75A 3 Phases / 220V / 50A 3 Phases / 380V / 50A
SA-700, SA-700A/ 15KW 1 Phase / 220V / 80A 3 Phases / 220V / 50A 3 Phases / 380V / 30A
3. Function Test :
Operation one cycle as our operation manua to test the complete cycle function.

4. Please make notes to the user:


a. Please check the water in the boil, before working.
b. Please check the indicator, after the working cycle.

- P.3 -
Chng 4. Vn hnh
CHAPTER 4. OPERATION
Trc tin cn kim tra chng 3
PLEASE CHECK CHAPTER 3. AT FIRST.

1.
1. M ca
Open thev tand
door nhng dng
put the c cn
sterilized tit trng into
instruments vo the
nichamber. ng
hp. SauThan ca.
closed the
door.
Cn
PLEASE t bFORGET
phiDONT ch th tit trng
TO PUT vo
THE ni hp.
STERILIZATION INDICATOR INTO CHAMBER.

2. Sep-up
2. Thit lp
thep lc tit trng
sterilization (0.9 kg/cm
pressure to 2.1tokg/cm).
(0.9 kg/cm 2.1 kg/cm).

3.
3. Sep-up thethi
Thit lp sterilization
gian tittime.
trng.
TO
AS thit
THElpTIME
thi SET,
gian, PLEASE
hy xemREFER
ph lcTHE
A ENCLOSED APPENDIX-A.

4. Thit
4. lpthe
Sep-up thi
drygian
time.sy, bt ngun
Press choonb
power switch to gia
the nhit.
HEATER UP position.
Khi ng
Xem li THE
AS TO ph TIME
lc. SET, PLEASE REFER THE ENCLOSED APPENDIX. Timer starts
b ch th
working.
thi gian.
5. u
Firsttin
stepcho
is adding
nc water byb
vo v auto
giaheater t ng
nhitup the water.
bt. Indicator

6. Sau khi p lc trong ni tng ti p lc thit lp, n


6. led ca
After m thi
thebchamber gian tit
pressure trng
up-to s pht
set-up sng iu
pressure,
c
The LEDngha l b mtimer
of sterilization thi turn
giantotit trng
flash u lm
btmeans
that the
vic. sau Led s sng bnh thng. Ngha l thi
sterilization timer starts work. Then the LED turns light on.
gian tit trng ht sau b m thi gian sy bt
u means
This lm vic.the sterilization timer finished working then the
the dry-timer start working.
Timer
7. Led
7. The ca
LEDb mtimer
of dry thiturn
pht flashiu
to sng that c ngha
means the dry b m
ltimer startthi
workgian
and sy
the bt
u lm vic v n ch th sy sng. Trong khi p lc hi c x
DRY Indication lamp will be light on. Meanwhile the jack steam pressure will be
ht
chn khng ni. Led sng tr li. Ngha l chu k sy kt thc. Sau b m
exhausted
thi gian syto dng
make lm
the chamber
vic v kt vacuum.
thc nThech
LEDth turns
sng.light on. This means
the dry cycle is finished. Then, the dry-timer stop working, and the END (complete)
indication
8. Ting lamp khong
chung light on. 40 giy s bo cho bn bit cng vic kt thc.

8. About 40 seconds buzzer will report you, MY DEAR MASTER ! YOUR


COMMAND HAVE BEEN COMPLETED.

CAUTION
Cnh bo:: Trc
BEFOREkhiOPENING THE chc
m ca phi DOOR rng ng
ENSURE
chn THE PRESSURE v trIS0.
GAUGE
h p lc ch
AT ZERO POSITION.
Phi kim tra b hin th tit trng sau chu k tit trng.
CAUTION : PLEASE DONT FORGET THE CHECK THE STERILIZATION
IDICATOR,
Nu bn cnAFTER STERILIZATION
chy tip, bn hy tt CYCLE.
ngun sau bt li thit lp
CAUTION : IFYOU NEED DO THE NEXT RUN. PLEASE TURN OFF THE POWER
liSWITCH
my. THEN TURN ON POWER SWITCH TO RESET MACHINE
AGAIN.

- P.4 -
Chng 4. Cc bc c bn ca tit trng
CHAPTER 4. BASIC STEP OF STERILIZING
Hy xem phn vn hnh trc
PLEASE CHECK CHAPTER 4. OPERATION AT FIRST.

t nhng
PUT THE STERILIZED dng c tit trng
INSTRUMENTS INTOvo
THEni hp v ng
CHANBER. caTHE
CLOSED li DOOR

1. SET-UP
1. Thit THE
lp STERILIZATION PRESSURE
p lc tit trng
2. Thit THE
2. SET-UP lp STERILIZATION
thi gian titTIMER
trng
3. Thit lp thi gian
3. SET-UP THE DRY TIMER sy

PRESS THE POWER SWITCH TO HEATER UP POSITION

Thm nc sau b gia nhit bt u lm vic


FIRST, ADD WATER THEN MAIN HEATER START WORK

STERILIZATION
Thi gian titTIMER START
trng u khi WHEN
bt WORKING, PRESSURE
p lc t
ca niOF n gi
CHAMBER tr tSET UP
ARRIVED

THE p
X CHAMBER PRESSURE
lc ni khi thiEXHAUST, WHEN
gian tit STERILIZATION
trng ht TIMER-OFF

THE DRY
Thi TIMER
gian sySTART WORKING,
bt u khi pWHEN
lcTHE
niCHAMBER
x ht PRESSURE EXHAUST COMPLETED

AFTER
Sau 4040giy enBUZZER,
SECONDS fchir thTHE
ktCOMPLETE
thc btINDICATION
sng LAMP TRUNS LIGHT ON.

Nu nCOMPLETE
IF THE hin th kt INDICTION
thc khng sng
LAMPhy
NOTlpLIGH
li chu
ONk
PLEASE RE-CYCLE AGAGIN

- P.4-1 -
CAUTION
Cnh bo

1. Kim
CHECK ng
traTHE h p lcGAUGE
PRESSURE tr v RETURN
v tr 0 trc khi mPOSITION
TO ZERO ca BEFORE THE
DOOR OPENED.

2. M
OPENca trong
THE 10 pht,
DOOR, sau khi bo
IN 10 MINUTES, ngALARM
AFTER chc
TOnng
MAKEsy trong
THE DRYtnh trng
FUNCTION
tt
IN GOOD CONDITION

3. Nu
IF YOU
bnNEED DO THE
cn chy NEXT
tip xin hyRUN. FIRST
tt ngun bt
TURN
sau THE thit lp
liSTART SWITCH
li h TO
thng
OFF POSITION THEN TURN ON THE POWER SWITCH TO RESET

- P.4-2 -
Chng 5. Cnh bo
CHAPTER 5. WARNING

1. Kim tra ng h p lc bt thi gian no, nu p lc trn 0 kgf/cm2 th khng


1. c
Anytimemcheck
ca. the pressure gauge, if the pressure over than 0 kgf/cm.
2. Ch s dng nc tinh khit hoc nc mm v nc c lc. Hoc khng,
Please dont open door.
chng ti khng th thc hin dch v bo hanh.
2. USE ONLY DISTILLED or SOFT & FILTERED WATER Or not, we cant
3. Lun
offerc
thengun nc
quality cp, nu
guarantee khng b bo v nc thp s tt ngun.
service.
4.
3. Hy
Please nopen
ch keep ca
nhit the waterkhi lm vic.
source, or not, the low-water protector will
5. Ca phi
cut-off c
the elec.ng cht khi tit trng.
power.
4. Please attend the high temperature on the door of the chamber. When she is
6. Lp t cu ch gia ngun in v ni hp.
working.
7.
5. Ch
Thesdoor
dng inbe
ngunmust
handle chuyn
closeddng.
well, when the unit is in sterilization.
6. Please install the No Fuse Breaker, between the elec. Power source and
autoclave.
8. Ming m cao su bn trong ca v pha trc ni hp phi c gi sch.
7. Use only a dedicated power supply.
9.
8. Van
Thelc bn rubber
silicon trong ni hp c
gasket on thelm sch
inner t nht
door l 4front
and the thngof1the
ln.
chamber
10. Yu cu s dng ha cht ty sch b ch th nh kim tra tit trng.
shouldtrng
11. Trong be kepthpclean.
khn cp tt ngun ngay lp tc v m van x.
9. Lun
12. The filter
lunvalve inside
gi sch nithe chamber, should be cleaned at least every
hp.
13. H thng c trng lng ln, khi di chuyn cn t nht 6 ngi.
season.
10. We recommend use of chemical indicator strips as a check for sterility.
These strips may also be kept as a record of sterilization.
11. In the event of an emergency immediately turn the autoclave off at the
mains power point. Then, turn open the exhaust valve.
12. Please keep the chamber clean, anytime.
13. Movement: This machine over than 200KG to 450KG. Anytime , move this
machine must by 6 person at least.

13. THE SIGN OF CAUTION AND INDICATION:

CAUTION: CAUTION: INDICATION: INDICATION: INDICATION:


Please check our Hot, Please dont Electricity earth POWER-OFF POWER-ON

Operation manual. Touch it. protection.

- P.5-
Chng 6. Ph lc
CHAPTER 6. APPENDIX A
Thit lp thi
SETTING UP gian
THEtit trng:
STERILIZATION TIME:

La chn gii p PRESSURE


STERILIZATION lc tit trng SELECTION RANGE 0.9~2.1 kg/cm

La chn gii nhit


STERILIZATION tit trng SELECTION RANGE
TEMPERATURE 50~136.

La chn gii thiTIME


STERILIZATION gian SELECTION
tit trng RANGE 0 ~ 60 pht
minutes

La
DRYchn
TIMEgii
SELECTION RANGE
thi gian sy 0 ~ 60 pht
minutes adjustable.

Khng
Pleasethit
dontlp thi the
set-up giandry
sytime
trnover
30 pht
thanbi v thnh thong
30 minutes. nc
Because
si s khng .
Sometime the boil water will be not enough.

Liquids sterilization need special optional device. By order request.

*# FOR REFERENCE:
Nhng dng c tit trng phi c
1 kg/cm = 0.98
lmbar = 14.2
bng psi.
kim loi.

# Sterilization instruments must be made by metal without plate, or


autoclave plastic or rubber material.

- P.6 -
CHAPTER
Chng 7.7. TROUBLE
Khc phc s c SHOOTING

* n ngun khng sng


* 1.
POWER
NgunLAMP IS NOTc
cp khng LIGHT ktON:
ni.
1. Kim
Powertrasupply
v ktis not
niproperly
li connected.
2. /Hng cu
1. Try to giao.
connect /power 2. Thay
supplythuntil
cupower
giao indicator goes on.
3. Hng bng n.
2. Breaker broken.
/
/
3. Thay th bng
2. Replace the breaker.
4. Hng cng tc. / 4. Thay th
3. Bulb
* n broken.
gia nhit khng / sng3. Replace the bulb.
4. n hng.
1. Power switch broken. / Replace switch.
2. B gia nhit hng
* Bo li mc nc thp
* HEATING-UP LAMP IS NOT LIGHT ON:
1. Nc khng , kim tra mc nc.
1. B
2. LampboBroken.
v nhit / hng.1. Replace the bulb.
/ thay
2. Heater
* Khng th broken.
x p lc /trong 2. Replace
ni hp t theng
heatersau khi tit trng
1. Van x hi nc khng c v sinh. / 1. V sinh b lc.
1-1. Thay van.
* LOW WATER (OVER HEAT) INDICATION AND ALARM:
* Khng th tng p lc:
Water
1. Vanisxnot enough.
hi nc /khng 1. Check
cthe vwater
sinh.level
/ 1. B gia nhit b t, thay th n.
1-1. Thay th van.
* Khng hon thnh
2. Temperature chc broken.
protector nng sy: / 2. Hy m ca
Replace the khong 10 pht
temperature sau chung
protector switch. bo.
Nu vn c s c nh trn hy gi cho k s.
PS: THE FILTER MUST BE CLEAN PER EACH SEASON.
Nu bn khng th m ca sau khi kt thc cng vic xin hy lm theo nhng
bc sau:
* PRESSUREa.INngTHE CHAMBER
cht ca. CANT EXHAUSE AUTOMATICALLY AFTER STERILIZATION:
b. Sau
1. Steam valve m ca
unclean. / 1.li.
Clean the filter.
1-1. Replace valve

* PRESSURE CANT UP:


1. Steam valve unclean. / 1. Heater broken, replace it.
1-1 Replace valve

* DRY FUNCTION NOT PERFECT : Please open the door in 10 minutes, after alarm.
If still have same problem, please call engineer.

Due to the PRESSURE DOOR LOCK DEVICE, so if you cant open the door after
work finished, please do following step:

a. Please turn the handle to tight the door .


b. Then, turn the handle back to open it.

-P.7 -
CHAPTER 7. TROUBLE SHOOTING

*. The trap replacementChng 7. noKhc


when parts longerphc s cproperly. Please order
operate
* Ch : C bt c s c no cn kim tra kt ni u tin.
Hoffman
1. specialty
Gia nhit sai: replacement parts and follow the repair procedure provided.
Nguyn nhn: C th b cm bin nhit b bn hoc b hng.
Gii php:
1. Improper Tho b cm bin ra v v sinh n, nh hnh 1
heating:
2. Mt nng lng:
Cause: The thermostatic element is not opening or function properly. This
Nguyn nhn: Mt khe h ti b cm bin lm mt nhit
Gii php:could
Thaybe
thcaused
b g by dirt,
hoc or abbroken
thay element.
cm bin nh hnh 1.
Solution: Disassemble the trap and inspect the thermostatic assembly.
Replace any worn or defective parts. Clean any dirt from trap body
(See figure1).

2. Energy wasted:
Cause: A leak in the thermostatic element caused a loss of fill in the element,
which caused the element to fail open.
Solution: Replace the trap or disassemble the trap and replace the
thermostatic element (See figure1).

Figure 1

PS: ANY PROBLEMS, PLEASE CHECK THE WIRE CONNECTION AT FIRST.

-P.7-1 -
Chng 8. Nhng yu cu bo dng nh k
CHAPTER 8. MAINTENANCE REQUIREMENTS

HNG
DAILY:NGY:
Lau
WIPEsch
THEbn trongOF
INSIDE ni hi,CHAMBER
THE cnh caAND
vi vi
THEkhng cOF
INSIDE x.THE DOOR WITH
A NON LINT CLOTH SUCH AS A WETTEX.
Kim
CHECKtraWATER
mc nc.
LEVEL.

HNG TUN:
WEEKLY:
V sinhTHE
CLEAN cc RACK
khay v giTRAYS.
AND
V sinhTHE
CLEAN b lc ca ni
FILTER (trn ng x)
hp.CHAMBER.
IN THE ( ON THE EXHAUST HOLE )

HNG THNG:
MONTHLY:
AFTER kh trng,khiWHEN
Sau khiSTERILIZATION, p lcTHE
trong ni hi vn
CHAMBER cn trn STILL
PRESSURE 0kg/cm2, hy m
OVER
van x.0 kg/cm,
THAN Bng cch
PLEASE lm sch c
ny sTURN-OPEN THEng v bnh
JACKET cha nc.
EXHAUST VALVECho thm
nc vo n khi si, sau 10 pht, tt cng tc ngun v m van x li. Sau
(KNOB). THEN, THE PRESSURE WILL EXHAUST THE BALANCE WATER AND
khi lm nh trn t 2 -3 ln th ng v bnh nc s rt sch.
STEAM FROM THE JACKET AND THE BOIL. THIS WAY WILL KEEP THE
JACKET AND BOILER CLEAN. AND REFILL THE WATER. TO THE BOIL
AGAIN. AFTER 10 MINUTES, PLEASE PUCH-OFF THE POWER SWITCH, AND
TURN-OPEN THE EXHAUST VALVE (KNOB) AGAIN. AFTER 2-3 TIMES, THE
BOIL AND JACKET WILL BE CLEAN WELL.

HNG NM:
YEARLY: ThcBY
(CHECK hin bi k s
ENGINEER)
Tho, v sinh
REMOVE, v thay
CLEAN AND th li lcTHE
REPLACE bnWIRE
trongMESH Sau
b lc.FILTER ATlp li. OF
INSIDE
THE HOUSING. THEN, FIX RETURN THE FILTER.
Kim
CHECKtraTHE
h thng dy in,
ELECTRIC WIREcu ch v FUSE,
SYSTEM, cc cng
ANDtc t.
CONNECTORS.
Kim
CHECKtraTHE
h thng ng
TUBING ng.
SYSTEM.
V sinhTHE
CLEAN van SOLENOID
t. VALVE.
Kim
CHECK nINDICATION
traTHE hin th v chc nng
LAMPS, tun
AND ALLhon.
CYCLE FUNCTION.
CHECK
Kim traTHE
ming mGASKET.
DOOR ca ca.(SUGGESTION:
(mi nm thayREPLACE
1 ln) IT PER YEAR.)
Kim
CHECKtraTHE
chc nng caOF
FUNCTION vanTHE
an ton.
SAFETY VALVE.
V sinhTHE
CLEAN b mt cm bin
SURFACE OFmc
THE nc.
WATER LEVEL CENSOR.

- P. 8 -

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