Professional Documents
Culture Documents
10/2014
nh ngha NDT
Kiem tra khong pha huy (NDT) la s dung cac
phng phap vat ly e kiem tra phat hien cac
khuyet tat ben trong cau truc cua cac vat lieu,
cac san pham, chi tiet may... ma khong lam ton
hai en kha nang hoat ong sau nay cua
chung. NDT lien quan ti viec phat hien
khuyet tat trong cau truc cua cac san pham
c kiem tra, tuy nhien t ban than NDT
khong the d oan nhng ni nao khuyet tat
se hnh thanh va phat trien.
CC LNH VC NG DNG NDT
NDT p dng cho nhiu lnh vc:
Kt cu thp
Khai thc, Ho du, Nng lng.
t- tu ho.
Hng khng.
ng tu..
c bit l trong ngnh nng lng nguyn t
(chng hn nh trong nh my in ht nhn)
NDT p dng cho tt c cc dng sn phm :
c
Rn
Hn
Tat ca cac phng phap NDT eu
co chung nhng ac iem sau ay
IN IN
0 1/4 1/2 3/4 1/4 1/2 3/4
0
o gc vt mp o lch mp
Thang o t 0o n 60o tng Thang o c dng o
bc l 5o. lch gia cc chi tit bng cch
t cnh ca thc o trn
phn thp hn.
Thc o mi hn a nng TWI
IN IN
1/4 1/2 3/4 1/4 1/2 3/4
0 0
o su Khuyt mp o m mi hn
(Undercut) o c cao m mi hn ln
Thang o c c t 0 xung n 25mm.
-5mm.
Thc o mi hn a nng TWI
IN
1/4 1/2 3/4
0
o chiu di chn ca mi o b dy m ca ca mi
hn gc thu mt phn hn gc
o c chn ca mi hn gc Dng mi thc trt o c
ln nht l 25mm. ln n 20mm
Thc o chnh lch cao thp
1
o kch
5
o thng thc
gia cng khe h
HI-LO Single Purpose Welding Gauge
y
Phng phap kiem tra trc quan
(Visual testing-VT)
Dng c gm c:
Ni soi, knh lp, knh
khuch i nh sng.
L phn ng ht nhn
Phng phap kiem tra tham thau long
(Liquid penetrant testing-PT)
ay la mot phng phap c ap dung e phat hien
nhng bat lien tuc h ra tren be mat vat lieu, cua
bat c san pham cong nghiep nao c che tao t
nhng vat lieu khong xop. Phng phap nay c
s dung pho bien e kiem tra nhng vat lieu khong
t tnh. Trong phng phap nay, chat tham long
c phun len be mat cua san pham trong mot thi
gian nhat nh, sau o phan chat tham con d c
loai bo khoi be mat. Be mat sau o c lam kho va
phu chat hien len no. Nhng chat tham nam trong
bat lien tuc se b chat hien hap thu tao thanh ch th
kiem tra, phan anh v tr va ban chat cua bat lien
tuc.
Bo hoa chat s dung trong qua trnh
kiem tra tham thau chat long
5) p cht hin
2) p cht thm
6) Lm sch mu vt sau
3) Thi gian i thm khi kim tra xong.
Cc ch th trong kim tra thm thu
cht lng in hnh
Cc ch th trong kim tra thm thu
cht lng in hnh
u im ca phng php kim tra
thm thu cht lng
Rat nhay vi nhng khuyet tat nam tren be
mat, neu c s dung phu hp.
Thiet b va vat t c dung trong phng
phap nay tng oi re tien.
Qua trnh tham long tng oi n gian va
khong gay ra van e rac roi.
Hnh dang cua chi tiet kiem tra khong la van
e quan trong.
Mt s hn ch ca phng php
kim tra bng cht thm lng
Cac khuyet tat phai h ra tren be mat.
Vat lieu c kiem tra phai khong xop.
Qua trnh kiem tra bang chat tham long kha
ban.
Gia thanh kiem tra tng oi cao.
Trong phng phap nay cac ket qua khong de
dang gi c lau.
Phng php kim tra t tnh
Magnetic Particle Testing MT
Phng phap kiem tra bang bot t c dung e kiem
tra cac vat lieu de nhiem t. Phng phap nay co kha
nang phat hien nhng khuyet tat h ra tren be mat va
ngay sat di be mat. Trong phng phap nay, vat the
kiem tra trc het c cho nhiem t bang cach dung
mot nam cham vnh cu hoac nam cham ien, hoac
cho dong ien i qua trc tiep hoac chay xung quanh
vat the kiem tra. T trng cam ng vao trong vat the
kiem tra gom co cac ng sc t. Ni nao co khuyet
tat se lam roi loan ng sc, mot vai ng sc nay
phai i ra va quay vao vat the. Nhng iem i ra va i
vao nay tao thanh nhng cc t trai ngc nhau.
Phng php kim tra t tnh
Magnetic Particle Testing - MT
Khi nhng bot t tnh nho c rac hoc phun len be
mat vat the kiem tra th nhng cc t nay se hut cac
bot t tnh e tao thanh ch th nhn thay c gan
giong nh kch thc va hnh dang cua khuyet tat.
Thit b dng trong qu trnh kim tra t
Dy mang dng
in
ng sc
t chy
chn yokes
Ch th to ra ng sc
t vt nt t chy trong
mu vt
Yokes nam chm in DC dng
kim tra hin trng
Thit b dng trong qu trnh kim tra t
Thit b c nh
Dng c o t trng
d trong vt liu kim
tra
Cc bc thc hin kim tra t
1) Lm sch mu vt kim tra
3) T ha mu vt v p bt t
2) Sn mt lp mu tng phn
Ch th
Ch th
Ch th Ch th
Cc ch th in hnh trong qu
trnh kim tra t
Cc ch th in hnh trong qu
trnh kim tra t
Cc ch th in hnh trong qu trnh
kim tra t (bt t hunh quang)
Nhng u im ca phng
php kim tra bng bt t
Co the phat hien c cac khuyet tat h tren be
mat cung nh cac khuyet tat nam gan be mat cua
vat the kiem tra.
Co the c s dung ma khong can cao bo cac lp
phu bao ve mong tren be mat vat the kiem tra.
Khong yeu cau nghiem ngat ve qua trnh lam sach
be mat trc khi kiem tra.
Thc hien nhanh.
Cho o nhay cao.
Qua trnh x ly t hn v the kha nang gay ra sai
so do ngi thc hien kiem tra thap.
Mt s hn ch ca phng
php kim tra bng bt t
Khng dng c cho cc vt liu khng nhim
t.
Ch nhy i vi cc khuyt tt c gc nm
trong khong t 450 n 900 so vi hng ca
cc ng sc t.
Thit b c dng trong phng php ny t
tin hn.
Phng php kim tra dng in xoy
Eddy Current Testing - ET
Dng in xoy c to ra trong vt th kim tra
bng cch a n li gn cun cm c dng in
xoay chiu. T trng xoay chiu ca cun cm b
thay i do t trng ca dng in xoy. S thay
i ny ph thuc vo iu kin ca phn chi tit
nm gn cun cm, n c biu hin nh mt
in k hoc biu din trn mn hnh CRT.
Phng php kim tra dng in xoy
Eddy Current Testing - ET
T trng ca
cun dy
Cun dy
T trng ca
dng in xoay
chiu
Dng
in xoy
Vt liu
dn in
Phng php kim tra dng in xoy
c dng
Pht hin cc khuyt tt trong cc vt liu ng.
Phn loi vt liu.
o b dy ca thnh mng ch t mt pha.
o b dy lp m mng.
Thit b dng trong kim tra dng in
xoy
Thit b dng trong kim tra dng in
xoy
Mt s ng dng in hnh ca
phng php kim tra dng in xoy
o b dy lp ph Pht hin vt nt trong cc chi
tit my bay
o dn in
phn loi vt liu
CH TH KIM TRA CA ET
o dn in
phn loi vt liu
Mt s ng dng in hnh ca
phng php kim tra dng in xoy
Kim tra r mn ca ng trao
i nhit trong cc nh my
nhit in v in ht nhn.
ng b n mn u d
Tn hiu c
to ra do r
mn v lm
mng khc nhau
Mt s ng dng in hnh ca
phng php kim tra dng in xoy
Mt s u im ca phng php kim
tra bng dng in xoy
Cho p ng tc thi.
D t ng ha.
Phng php ny a nng.
Khng cn tip xc trc tip gia u d v
vt th kim tra.
Thit b c ch to d di chuyn.
Mt s hn ch ca phng php kim
tra bng dng in xoy
Ngi thc hin cn phi c nhiu kinh nghim.
Ch dng c cho cc vt liu dn in.
B gii hn v kh nng xuyn su.
Kh p dng trn nhng vt liu st t.
Phng php chp nh bc x
Radiography Testing - RT
Phng php kim tra bng chp nh bc x
c dng xc nh khuyt tt bn trong ca
nhiu loi vt liu v c cu hnh khc nhau. Mt
phim chp nh bc x thch hp c t pha
sau vt cn kim tra v c chiu bi mt chm
tia X hoc tia i qua n. Cng ca chm tia
X hoc tia khi i qua vt th b thay i ty theo
cu trc bn trong ca vt th v nh vy sau khi
ra phim chp s hin ra hnh nh bng, c
bit l nh chp bc x ca sn phm. Sau
phim c gii on c c nhng thng tin
v khuyt tt bn trong sn phm. Phng php
ny c dng rng ri cho tt c cc loi sn
phm nh vt rn, c v hn
Phng php chp nh bc x
Radiographic Testing - RT
My pht tia X
Ngun phng x
+ -
Mu vt
Phim
Mu vt
Phim
Cp iu khin ngun
Ngun
ng dn ngun
Phim
Mu vt kim tra
Mt s nh chp bc x trn phim in hnh
Khuyt tt
Khuyt tt
Khuyt tt
Khuyt tt
Nt ngang mi hn Nt dc trc trung tm
Chy mp y (undercut) Chy mp mt trn
Chiu cao m hn qu ln Rnh khng in y
Khng thu y Khng ngu y
Hn lm y Hn thu y qu mc
Chy
thng
Chy thng
r kh tp trung r kh n
tp cht x gia cc ng hn Cc dy x ko di
S lch hng
Tp cht tungsten trong mi hn
Chp nh bc x kim tra cht lng
btng ct thp
Mt s u im ca phng php kim
tra bng chp nh bc x
Phng php ny c th c dng kim tra
nhng vt liu c din tch ln ch trong mt ln.
Phng php ny hu hiu i vi tt c cc vt
liu.
Phng php ny c th c dng kim tra
s sai hng bn trong cu trc vt liu, s lp rp
sai cc chi tit, s lch hng.
N cho kt qu kim tra lu tr c lu.
C cc thit b kim tra cht lng phim chp
bc x.
Qu trnh gii on phim c thc hin trong
nhng iu kin rt tin nghi.
Mt s hn ch ca phng php kim
tra bng chp nh bc x
Chm bc x tia X hoc tia gy nguy him cho
sc khe con ngi.
Phng php ny khng th pht hin c cc
khuyt tt dng phng mt cch d dng.
Cn phi tip xc c c hai mt ca vt th
kim tra.
B gii hn v b dy kim tra.
C mt s v tr trong mt s chi tit khng th
chp c do cu to hnh hc.
nhy kim tra gim theo b dy ca vt th
kim tra.
Phng php ny t tin.
Mt s hn ch ca phng php kim
tra bng chp nh bc x
Phng php ny khng d t ng ha.
Ngi thc hin phng php ny cn c nhiu
kinh nghim trong vic gii on nh chp trn
phim.
Phng php kim tra siu m UT
Ultrasonic Testing - UT
Sng m tn s cao c truyn vo vt liu v chng
s b phn x do b mt hay khuyt tt.
Nng lng sng m b phn x c biu din theo
thi gian, ngi kim tra c th gii on c b mt
phn x y hay khuyt tt c ch ra trn mn hnh f
Xung y
Xung
vt nt
Nt
0 2 4 6 8 10 Tm
Mn hnh hin th
Thit b dng trong phng php kim
tra siu m
1. PANAMETRICS EPOCH
USN 52
USM 35
USN 60
Thit b dng trong phng php kim
tra siu m
2. GE KRAUTKRAMER
USM 36
USM - GO
Thit b dng trong phng php kim
tra siu m
3. MU CHUN THIT B V NHY KIM TRA
ASTM Distance/Area Amplitude
DSC DC Rhompas
SC
Mt s ng dng ca phng php kim
tra siu m
1. o b dy v d tm khuyt tt bng u d thng
Mt s ng dng ca phng php kim
tra siu m
2. Kim tra khuyt tt trong mi hn
Mt s ng dng ca phng php kim
tra siu m
2. Kim tra khuyt tt trong mi hn
5. CP LI CHNG CH:
da theo mt trong cc tiu ch l kh nng thc hin
(cng vic) tha mn lin tc hoc thi li ni dung no
do NDT bc III quyt nh thy cn thit. Thi hn chng
ch cho c ba bc l 05 nm.
6. HY B CHNG CH:
chng ch ca t chc ch qun s t ng ht hiu lc
khi ngi lao ng chm dt hp ng cng vic.
TIU CHUN HUN LUYN V CP CHNG CH
ISO-9712
TIU CHUN HUN LUYN V CP CHNG CH
ISO-9712
1. GII THIU
ISO 9712 l xy dng trn mt nn tng ca mt chng
trnh chng nhn nhn vin NDT c lp vi t chc s
dng lao ng (c quan ch qun) c hn 60 quc gia
trn th gii s dng. Thnh cng ny mt phn ln l do
Lnh o iu hnh ca T chc Tiu chun quc t cho
php s tham gia ca tt c cc quc gia thnh vin (mi
quc gia mt i din) trong vic xy dng mt tiu chun
ISO. Trong ISO, mi c quan quc gia c mt phiu biu
quyt sao cho cc nhu cu ca tt c cc nc c trng s
nh nhau. ISO 9712 c to ra vo nm 1992 v c
sa i vo nm 1999, 2005 v 2012 bi mt nhm cng tc
gm cc chuyn gia k thut am hiu - iu ny m bo
rng tho lun k thut ch khng phi l chng trnh
ngh s chnh tr kim sot nhng g i vo trung tm
ca tiu chun.
TIU CHUN HUN LUYN V CP CHNG CH
ISO-9712
1.GII THIU
Cho n nay, c tnh c trn di 60 nc cng nhn v ban hnh
tiu chun quc gia da trn tiu chun ISO 9712 ny.
Ti Hoa K, ti liu ISO 9712:2005 cng c ban hnh thnh tiu
chun quc gia, ANSI/ASNT CP -106, vi mt s chnh sa, ng thi
t nhiu nm, t chc ng kim hng u, ABS, cng yu cu p
dng tiu chun ISO 9712 trong lnh vc o to, nh gi v chng
nhn nhn vin NDT.
c bit, b Qui phm L hi v bnh p lc ni ting ton th gii
ca Hip hi k s c kh Hoa K, ASME, trong phin ban mi ban
hnh thng 7 nm 2013, ln u tin, chnh thc tha nhn vic
p dng cc chng trnh da trn tiu chun ISO 9712. S kin ny
chc chn c ngha cc k quan trng trong vic thc y s ph
qut su rng ca tiu chun ny trn phm vi ton th gii.
Ti Vit Nam ISO-9712 c ban hnh vi
tiu chun TCVN-5868
TIU CHUN HUN LUYN V CP CHNG CH
ISO-9712
1.GII THIU
TIU CHUN HUN LUYN V CP CHNG CH
ISO-9712
2. NI DUNG CHNH
Phm vi: thit lp cc nguyn tc cho vic nh gi v chng
nhn/cp chng ch cho ngi thc hin NDT, p dng i vi 10
phng php sau:
Kim tra pht x m (acoustic emission testing);
Kim tra dng in xoy (eddy current testing);
Kim tra nhit hng ngoi (infrared thermography testing);
Kim tra r r (leak testing - hydraulic pressure tests excluded);
Kim tra ht t (magnetic testing - magnetic particle testing and
flux leakage testing) ;
Kim tra thm lng (penetrant testing);
Kim tra chp nh phng x (radiographic testing);
Kim tra sc cng (strain testing);
Kim tra siu m (ultrasonic testing);
Kim tra trc quan (visual testing)
(cc kim tra trc quan bng mt thng v kim tra quan st tin
hnh khi p dng cc phng php NDT khc khng tnh y).
TIU CHUN HUN LUYN V CP CHNG CH
ISO-9712
3. BC V TRNH , S GI O TO V KINH NGHIM