Terasaki Tembreaki20ej

Innovators in Protection Technology
TemBreak
Total Protection, Complete Control
Catalogue No. 03 - I20EJ

1
Mission Statement.
Terasaki aims to be the best supplier of circuit breakers and associated

equipment to the low voltage markets for which we are responsible.
In the eyes of our customers; suppliers, employees and competitors
we will build our reputation through enhanced value, quality, reliability
and total integrity.
Certifications, Standards and Approvals by the World's Leading Organizations

Air Circuit Breakers Moulded Case Circuit Breakers
ASTA/UK ASTA/UK
The Association of Short Circuit Testing Authorities (Inc.) The Association of Short Circuit Testing Authorities (Inc.)
SECV/Australia SECV/Australia
State Electricity Commission of Victoria State Electricity Commission of Victoria
LR/UK LR/UK
Lloyd's Register of Shipping Lloyd's Register of Shipping
BV/France BV/France
Bureau Veritas Bureau Veritas
GL/Germany GL/Germany
Germanischer Lloyd Germanischer Lloyd
AB/USA AB/USA
American Bureau of Shipping American Bureau of Shipping
DNV/Norway NK/Japan
Det Norske Veritas Nippon Kaiji Kyokai
NK/Japan DNV/Norway
Nippon Kaiji Kyokai Det Norske Veritas
Based Standards
Air Circuit Breakers Moulded Case Circuit Breakers
IEC 947-2 IEC 947-2
International Electrotechnical Commission International Electrotechnical Commission
BS EN 60947 Part 2/UK BS EN 60947 Part 2/UK
British Standard British Standard
VDE 0660 Part 101/Germany VDE 0660 Part 101/Germany
Verband Deutscher Elektrotechniker Verband Deutscher Elektrotechniker
CEI EN 60947 Part 2/Italy CEI EN 60947 Part 2/Italy
Italian Standard Italian Standard
NEMA PUB NO. SG3/USA NEMA AB-1/USA
National Electrical Manufacturers Association National Electrical Manufacturers Association
ANSI C37.13/USA JIS C8370/Japan
American National Standards Institute Japanese Industrial Standard
JIS C8372/Japan
Japanese Industrial Standard
JEC 160/Japan
Japanese Electrical Committee
2
Section Contents Page
ON
OF
F
Moulded Case Circuit Breaker Features 4-10
IEC
1
0
7
4
2
.
8
5
3
X
9
6
=
+
Ratings and Specifications 11-20
Thermal Magnetic Characteristics and Adjustments 21-32

N S
Microprocessor Based Characteristics and Adjustments 33-42
Optional Accessories 43-80
Connections and Mountings 81-98
Outline Dimensions 99-112
3
Profile
TemBreak
The Complete Solution for Thermal/Magnetic & Microprocessor MCCBs
Frame size 50 125 160 250 400 630 800 1000 1250 1600 2000 2500
Economical
Series
XE100NS XE225NS XE400NS XE600NS

XE
10-100A 125-225A 250-400A 500-600A

15kA 400V 18kA 400V 25kA 400V 25kA 400V
10kA 415v 15kA 415v 25kA 415v 25kA 415v
XS125CJ XS400CJ XS630CJ

12.5-125A 160-400A 250-630A
18kA 400v 35kA 400V 45kA 400V
14kA 415v 35kA 415v 35kA 415v
XS50NB XS125NJ XS250NJ XS400NJ XS630NJ XS800NJ

10-50A 12.5-125A 100-250A 160-400A 250-630A 500-800A
15kA 400v 30kA 400v 35kA 400v 50kA 400v 65kA 400V 65kA 400V
Standard
10kA 415v 25kA 415v 25kA 415v 50kA 415v 50kA 415v 50kA 415v
Series
XS
XS400CE XS630CE
125-400A 315-630A
35kA 400v 40kA 400V
35kA 415v 35kA 415v
XS160NJ XS250PJ XS400NE XS630NE XS800NE XS1250NE XS1600NE XS2000NE XS2500NE

100-160A 100-250A 125-400A 315-630A 400-800A 500-1250A 800-1600A 1000-2000A 1250-2500A
35kA 400v 35kA 400v 50kA 400v 50kA 400V 50kA 400V 85kA 400V 100kA 400V 100kA 400V 100kA 400V
25kA 415v 35kA 415v 50kA 415v 50kA 415v 50kA 415v 65kA 415v 85kA 415v 85kA 415v 85kA 415v
XH125NJ XH160NJ XH250NJ XH800PS

12.5-125A 100-160A 100-250A 700-800A
High Fault
50kA 400v 50kA 400v 50kA 400v 100kA 400V

Series
50kA 415v 50kA 415v 50kA 415v 85kA 415v

XH
XH250PE XH400NE XH630NE XH800NE XS1000ND XS1250ND XS1600ND XS2000ND XS2500ND

12.5-250A 125-400A 315-630A 400-800A 1000A 1250A 1600A 2000A 2500A
65kA 400v 65kA 400v 65kA 400V 65kA 400V 30kA 350V 30kA 350V 30kA 350V 30kA 350V 30kA 350V
65kA 415v 65kA 415v 65kA 415v 65kA 415v 20kA 600v 20kA 600v 20kA 600v 20kA 600v 20kA 600v
(D.C.) (D.C.) (D.C.) (D.C.) (D.C.)
End Suffix
S = Fixed Thermal Trip
J = Adjustable Thermal Trip
D = Special D.C. Application
E = Electronic Trip
Thermal Magnetic MCCBs still available at 400, 630 and 800 amps
4
Profile
TemBreak
Fast Break Mechanism, simple as 1 2 3
EXCEPTIONAL CURRENT LIMITING, QUICK-BREAKING PERFORMANCE
TERASAKI'S ingenuity on current breaking is reflected in the new Fast Break Mechanism (FBM) of the TemBreak
series. The current limiting, quick-breaking performance of TemBreak provides exceptional current-limiting
characteristics that have not been possible with existing moulded case circuit breakers.
F.B.M. EXCEPTIONAL
FAST BREAK CURRENT
MECHANISM LIMITATION
kA
84.1
1
Conventional
1 800A MCCB
2 43.4
TemBreak
2 XS800NJ
3
Total break time
approx. 0.0057 seconds
1 Quick-break arc chutes 1 Reduced Peak let through minimises

electrodynamic stress on conductors
2 Dual repulsive contacts
2 Reduced idt energy let through
3 U-shaped conductors minimises thermal stress on conductors
3 Reduced tripping time minimises damage

after fault to both system and MCCB
"PIONEERS IN CURRENT LIMITING TECHNOLOGY"

5
Profile
TemBreak
Enhanced co-ordinated protection,the most flexible MCCB in the world
Very often, MCCBs must grade with other protective devices that may not have adjustable characteristics.
This could be either a downstream fuse or an upstream electricity authority relay. Each microprocessor
based TemBreak can achieve as standard over 200,000 independant time current characteristics. This unique
curve flexibility enables TemBreak to achieve full selectivity even in the tightest of grading systems.
MICROPROCESSOR TIME CURRENT CHARACTERISTICS
4
0.9 15
0.8 0.9 3
10 20
0.85 0.95
hour
2
(Optional) 0.7 1.0 0.8 1.0 5 30
1
IP x I1 50 I1 xI0 T1 SEC
40 at 6 x I1
30
Pre-trip alarm Long time-delay (LTD) trip
20
(PTA) characteristics characteristic
minute
10
0.3 8
0.2 0.3 6 0.2
0.2 0.4 6 4 8 0.15
5 0.25
(Optional) 0.1 0.8 3

4
0.1 0.4 2 10 0.1 0.3

TG SEC 2
IG X In I2 x I0 T2 SEC
Ground fault trip 1

50
Short time-delay (STD) trip
(GFT) Characteristics 40 characteristic
30
Tripping time
20
10
8
OFF ON
6
5 T2 SEC
4
at 10 x I0
3
Short time-delay
2
I2t ramp selector switch
1
second
0.8
0.6
0.5
0.4
0.3
0.2
0.1
0.08
0.06
0.05
0.04
0.03
6 9
0.02
0.01 3 12
0.008
I3 x I0
0.006
0.005
8
9
10
15
20
25
30
40
50
60
70
80
90
100
60
70
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
Instantaneous (INST)
Percent x[In] Percent x[Io] trip characteristic
MICROPROCESSOR ADJUSTMENT FACIA

TRIP INDICATORS
RESET
T I1 LONG TIME SHORT TIME INSTANTANEOUS GROUND FAULT PRE TRIP ALARM
T1
0.9 6
9 0.2 0.3 0.8 0.9
CURR. 0.85 0.95 4 8 6
IG
I2 T2 SETTING
0.8 1.0 2 10 0.7 1.0
3 12 0.1 0.4
TG I3 xI0
I1 I2 x I0 I3 x I0 IP x I1
I RATED CUR. (A) IG X In
15 0.2 SHORT TIME I2t 0.3

CT RATED CURRENT BASE CUR. 10 20 0.15 0.25
TIME 0.2 0.4
In 1250 A
IC 1250 A SETTING
5 30 0.1 0.3 0.1 0.8
TEST IN
T1 SEC T2 SEC OFF ON TG SEC
0.63 0.8 1.0
at 6 x I1
T2 SEC
PICK UP
at 10 x I0
x In
Example XS1250NE
6
Profile
TemBreak
All applications are met by... 1 2 3
In addition to TemBreak microprocessor MCCBs being the most flexible on the market, a number of important
features are available as STANDARD! Most other MCCB manufacturers offer these relevant features at a
premium price.
ADJUSTABLE TIME SETTINGS ADJUSTABLE I2T RAMP ADJUSTABLE INST TRIP
1 2 3
30 sec
Upstream MCCB
T1
5 sec motor
starting
curve
L.V.
fuse
300 msec downstream I2T Ramp
ON
I3
OFF
300% 1200%
T2 100 msec
Provision of adjustable LTD T1 settings and STD T2 setting are important to match the protective
1 characteristic to the load requirement. It is also extremely useful to provide flexible grading with other
devices.
2 When co-ordinating between MCCB and fuses, it can often be difficult to obtain the required selectivity
due to the different shape of the time current curves. With a flick of a switch the I2t ramp can be enabled
to make grading easier.
3 Inductive loads such as motors often produce a transient inrush on initial switching. In this application it
is important to have an adjustable instantaneous trip to set above this inrush current.
"INNOVATORS IN PROTECTION TECHNOLOGY"

7
Profile
TemBreak
From 10A to 2500A, TemBreak detects true r.m.s. as standard
Due to the amount of non-linear

TRUE R.M.S. PROTECTION, UNEFFECTED BY HARMONICS
loads such as UPS, variable speed
drives, soft starters & thyristor I Peak value
controls the level of harmonics in
L.V. distribution is substantially Peak value/ 2true r.m.s.
increasing. True r.m.s
t
Conventional electronic MCCBs
incorporating 'peak detection' are
prone to nuisance tripping if
Harmonic distortion exists.
T T=500sec
TemBreak MCCBs employ a True

R.M.S. detection through a
HIGH FREQUENCY HARMONICS DETECTED
process of sampling and
integrating.
Even those MCCBs that claim
50 Conventional r.m.s.
True R.M.S. may only do so up
until the 3rd or 5th Harmonic. detection can ignore
Ignoring higher frequency % higher frequency
harmonics can lead to 'under
Total harmonics
protection' of the conductor. By
utilizing a high sampling rate of Harmonic
500 sec TemBreak Distortion
microprocessor MCCBs detect up
until and including the 19th 3 5 7 9 11 13 15 17 19
Harmonic. Frequency spectrum
PRE-TRIP ALARM FUNCTION (OPTIONAL) Electronic office equipment is being increasingly

used in today's buildings and factories.
The power demand at peak time can reach over-
Output contact (1a)
of the pre-trip alarm
load levels of the breakers installed in the system. If
TemBreak
such a situation continued a sudden trip may be
generated by the long time-delay trip function of the
breaker.
SHT
The pre-trip alarm prevents this "sudden trip" by
SHT
tripping out non-essential loads thus ensuring an
uninterrupted supply to essential loads.
Computer Essential Load Non-essential Load Non-essential Load
8
Profile
TemBreak
Safety you can rely on, with choice of Protection
All TemBreak Plugin and drawout

SAFETY TRIP (STANDARD)
MCCBs are fitted with a safety trip
as standard. If an attempt is made
to remove an MCCB while ON it
will automatically trip.
The neutral pole of all TemBreak

EARLY MAKE / LATE BREAK NEUTRAL
MCCBs are of early make / late
break design.
This eliminates the risk of abnor-
mal line to neutral voltages which
may damage sensitive electronic
equipment.
TemBreak MCCBs from 125AF to

SUITABLE FOR ISOLATION
1600AF are suitable for isolation
as defined by IEC 947-2. Positive I (ON) TRIP 0 (OFF)
Contact Indication (PCI) is 400A 400A 400A
achieved via the toggle OFF
mechanism. O
Padlocks can only be installed ON

if the contacts are fully open. I
Terasaki is one of the few manufacturers who can still offer a

CHOICE OF PROTECTION
complete range of Thermal Magnetic MCCBs up to 800 AF.
Ir 0.8
Im
7.1
8.5
The thermal adjustment of the TemBreak range, 63% to 100% of the
6 nominal rating, is one of the biggest on the market.
0.63 1
5 10 This proven form of electromechanical technology still represents by
xIn
xIn
far the largest type of MCCBs sold on the European Market.
Thermal Adjustment Magnetic Adjustment Wouldn't you prefer the choice?
63% - 100% x In 500% - 1000% x In
9
Profile
TemBreak
Features
NEW! NEW!
ADD ON EARTH LEAKAGE BLOCK XMD MOTOR OPERATOR
Wide range of current & Positive contact indication

time adjustments
Access to O.C.R. settings
Trip/Non Trip option
One stroke on/off
Pre Trip alarm function mechanism
Local/Remote indication Fast closing mechanism
See page 54 for more information See page 52 for more information
10
Ratings and
Specifications 11-20
Economical series 12
Standard series 13-15
High-fault level series 16
Switch Disconnector series 17
Mining series (1100v) 18
D.C. Application series 19
TZS-AD Relay and Earth Leakage Block 20
IEC
7 8 9 +
4 5 6
1 2 3
0 . =
X
11
Ratings and Specifications
TemBreak
Economical Series
Ampere Frame 100 225 400 600
Type XE100NS XE225NS XE400NS XE600NS
Number of poles 2 3 3 3 3
RATED CURRENT (A). [In] *
Calibrated at 45C 10 30 60 125 200 250 400 500
(*: Calibrated at 40C) 15 40 75 150 225 300 600
20 50 100 175 350
RATED IMPULSE WITHSTAND VOLTAGE Uimp [kV] 6 8 8 8
AC RATED INSULATION VOLTAGE [Ui] 660 690 690 690
AC RATED BREAKING CAPACITY sym. r.m.s. [kA]
IEC 947-2 [Icu] IEC 947-2 [Ics] 690V
BS EN 60947-2 [Icu] BS EN 60947-2 [Ics] 500V 7.5/3.8 10/5 15/7.5 18/9
CEI EN 60947-2 [Icu] CEI EN 60947-2 [Ics] 440V 10/5 15/7.5 18/9 20/10
415V 10/5 15/7.5 25/13 25/13
400V 15/7.5 18/9 25/13 25/13
380V 15/7.5 18/9 25/13 25/13
240V 25/13 25/13 35/18 35/18
NEMA AB-1 600V
480V 15 18 20
240V 25 25 35 35
Without Inst. 240-690V
DC RATED BREAKING 250V 7.5 10 20 20
CAPACITY [kA] 1 125V 15 15 20 20
RATED SHORT TIME CURRENT r.m.s. [kA] [Icw]
UTILIZATION CATEGORY A A A A
OUTLINE DIMENSIONS (mm)
w d2 w 50 75 105 140 210
d1
h 130 165 260 273
h d1 68 86 103 103
d2 87 107 131 145
Weight (kg) marked standard type 0.48 0.74 1.85 4.7 9.0
CONNECTIONS AND MOUNTINGS
Front Terminal screw (FCS) 4
connected (FC) Attached flat bar (BAR) (BAR) (BAR)
Solderless terminal (PWC)

Rear Bolt stud (REB)
connected (RC) Flat bar stud (REF)
Plug-in (PM) For switchboard (PRC/PMB)
For distribution board
Draw-out (DO)
STANDARD FEATURES
ON-OFF colour indication
Trip button
PROTECTIVE FUNCTIONS
Electronic type
Adjustable LTD, STD & INST.
Adjustable GFT or Adjustable PTA (option)
Trip Indicators (option)
Thermal-magnetic type
Thermal and fixed magnetic trips 7
Thermal and adjustable magnetic trips
Adjustable thermal and fixed magnetic trips
Adjustable thermal and magnetic trips
ACCESSORIES (option) CODE
Internally Auxiliary switch AX,AXE (AXE) (AXE) (AX) (AX)
mounted Alarm switch AL,ALE (ALE) (ALE) (AL) (AL)
Shunt trip SHT
Undervoltage trip 9 UVT
Externally Motor operator MOT
mounted Handle Panel mounted type OHE
operating Breaker mounted type OHJ
mechanism Variable depth type OHH
Handle extension EHA
Mechanical Front type MIF
interlock Rear type MIB
Handle holder HH
Handle lock HL
Terminal Front conn. type TCF
cover Rear conn./ plug-in type TCR
Interpole barrier TBA
Accessory lead terminal 22 LTF
23 LTS
Door flange D.F
IP20 Protection (Plug-in type) IP20
Notes:
: Standard. This configuration is used unless otherwise specified. 7 : Hydraulic-magnetic type for below 10A rating.
: Optional. Specify when ordering. 9 : For AC UVT, a UVT controller is mounted externally.
: Yes or available. 11 : Applicable to the rear-connected type only.
: No or not available. 22 : Draw-out leads, horizontally.
1 : DC rating available on request. 23 : Draw-out leads, vertically.
3 : Comes with conductor pressing terminal.
4 : Comes with conductor pressing terminal for 10-50A.
12
TemBreak
Standard Series
Ampere Frame 50 125 125 125 125 160 250 250
Type XS50NB XS125CS XS125NS XS125CJ XS125NJ XS160NJ XS250NJ XS250PJ
Number of poles 2 3 1 1 3 4 3 4 3 4 3 4 3 4
RATED CURRENT (A). [In] * NRC ASR NRC ASR NRC ASR NRC ASR NRC ASR
Calibrated at 45C min. max. min. max. min. max. min. max. min. max.
(*: Calibrated at 40C) 10 30 16 40 100 16 40 100 20 12.5 20 20 12.5 20 160 100 160 160 100 160 160 100 160
15 40 20 50 125 20 50 125 32 20 32 32 20 32 250 160 250 250 160 250
20 50 25 63 25 63 50 32 50 50 32 50
32 80 32 80 63 40 63 63 40 63
100 63 100 100 63 100
125 80 125 125 80 125
RATED IMPULSE WITHSTAND VOLTAGE Uimp [kV] 6 8 8 8 8 8 8 8
AC RATED INSULATION VOLTAGE [Ui] 660 690 690 690 690 690 690 690
IEC 947-2 [Icu] IEC 947-2 [Ics] 690V 5/2.5 8/4 8/4 8/4
BS EN 60947-2 [Icu] BS EN 60947-2 [Ics] 500V 7.5/3.8 7.5/3.8 12/6 22/11 22/11 22/11
CEI EN 60947-2 [Icu] CEI EN 60947-2 [Ics] 440V 10/5 10/5 13 22/11 13 10/5 22/11 25/13 25/13 25/13
415V 10/5 14/7 13 25/13 13 14/7 25/13 25/13 25/13 35/18
400V 15/7.5 18/9 13 30/15 13 18/9 30/15 35/18 35/18 35/18
380V 15/7.5 18/9 13 30/15 13 18/9 30/15 35/18 35/18 35/18
240V 25/13 14/7 25/13 25/13 50/25 50/25 50/25 50/25
NEMA AB-1 600V 12 22 22 22
480V 10 22 25 25 25
240V 25 14 14 25 15 25 50 50 50 50
Without Inst. 240-690V
DC RATED BREAKING 250V 7.5 10 15 40 40 40
CAPACITY [kA] 1 125V 15 10 15 15 20 40 40 40
RATED SHORT TIME CURRENT r.m.s. [kA] [Icw]
UTILIZATION CATEGORY A A A A A A A A
w d2 w
d1 50 75 30 30 90 120 90 120 105 140 105 140 105 140
h 130 155 155 155 155 165 165 165
h d1 68 86 86 86 86 86 86 103
d2 87 104 104 104 104 107 107 124
Weight (kg) marked standard type 0.48 0.74 0.51 0.51 1.30 1.58 1.30 1.58 1.85 2.4 1.85 2.4 2.1 2.6
Front Terminal screw (FCS) 3
connected (FC) Attached flat bar (BAR) (BAR) (BAR) (BAR)

Draw-out (DO) 16
STANDARD FEATURES
Trip button
Electronic type
Trip Indicators (option)
Thermal and fixed magnetic trips
Internally Auxiliary switch AX,AXE (AXE) (AXE) (AXE) (AXE) (AXE) (AXE)
mounted Alarm switch AL,ALE (ALE) (ALE) (ALE) (ALE) (ALE) (ALE)
Shunt trip 9 SHT
Undervoltage trip UVT
Handle holder HH
Handle lock HL
Interpole barrier TBA 12 12 12 12 12
23 LTS
Door flange D.F
Notes:
NRC : Nominal Rated Current 9 : For AC UVT, a UVT controller is mounted externally.
ASR : Adjustable Setting Range 11 : Applicable to the rear-connected type only.
: Standard. This configuration is used unless otherwise specified. 12 : Line side interpole barriers are supplied as standard.
: Optional. Specify when ordering. 13 : Value at 1/ 3 times stated voltage.
: Yes or available. 14 : 10 kA at 277V.
: No or not available. 15 : 22kA at 277V.
1 : DC rating available on request. 16 : Available on request, contact Terasaki for details.
3 : Comes with conductor pressing terminal. 22 : Draw-out leads, horizontally.
23 : Draw-out leads, vertically.
13
TemBreak
Standard Series
Ampere Frame 400 400 400 400 630 630
Type XS400CJ XS400NJ XS400CE XS400NE XS630CJ XS630NJ
Number of poles 3 4 3 4 3 4 3 4 3 4 3 4
RATED CURRENT (A). [In] NRC ASR NRC ASR NRC ASR NRC ASR NRC ASR NRC ASR
Calibrated at 45C min. max. min. max. min. max. min. max. min. max. min. max.
250 160 250 250 160 250 250 125 250 250 125 250 400 250 400 400 250 400
400 250 400 400 250 400 400 200 400 400 200 400 630 400 630 630 400 630
RATED IMPULSE WITHSTAND VOLTAGE Uimp [kV] 8 8 8 8 8 8
AC RATED INSULATION VOLTAGE [Ui] 690 690 690 690 690 690
IEC 947-2 [Icu] IEC 947-2 [Ics] 690V 16/8 18/9 16/8 18/9 16/8 20/10
BS EN 60947-2 [Icu] BS EN 60947-2 [Ics] 500V 22/11 30/15 22/11 30/15 25/13 35/18
CEI EN 60947-2 [Icu] CEI EN 60947-2 [Ics] 440V 30/15 42/21 30/15 42/21 30/15 50/25
415V 35/18 50/25 35/18 50/25 35/18 50/25
400V 35/18 50/25 35/18 50/25 45/23 65/33
380V 35/18 50/25 35/18 50/25 45/23 65/33
240V 50/25 85/43 50/25 85/43 50/25 85/43
NEMA AB-1 600V 22 30 22 30 25 30
480V 30 42 30 42 35 50
240V 50 85 50 85 50 85
Without Inst. 240-690V 5 5
DC RATED BREAKING 250V 40 40 40 40
CAPACITY [kA] 1 125V 40 40 40 40
RATED SHORT TIME CURRENT r.m.s. [kA] [Icw] 5 (0.3 sec) 5 (0.3 sec)
UTILIZATION CATEGORY A A B B A A
w d2
d1
w 140 185 140 185 140 185 140 185 210 280 210 280
h 260 260 260 260 273 273
h d1 103 103 103 103 103 103
d2 131 131 131 131 145 145
Weight (kg) marked standard type 4.7 6.1 4.7 6.1 4.8 6.2 4.8 6.2 9.0 11.5 9.0 11.5
Front Terminal screw (FCS)
connected (FC) Attached flat bar (BAR) (BAR) (BAR) (BAR) (BAR)
Draw-out (DO) 16 16 16 16 16 16
STANDARD FEATURES
Trip button
Electronic type
Adjustable GFT or Adjustable PTA (option) (PTA only) (PTA only)
Trip Indicators (option) 16 16
Internally Auxiliary switch AX,AXE (AX) (AX) (AX) (AX) (AX) (AX)
mounted Alarm switch AL,ALE (AL) (AL) (AL) (AL) (AL) (AL)
Shunt trip SHT
Handle holder HH
Handle lock HL
Interpole barrier TBA 12 12 12 12
23 LTS
Door flange D.F
Notes:
NRC : Nominal Rated Current 1 : DC rating available on request.
ASR : Adjustable Setting Range 9 : For AC UVT, a UVT controller is mounted externally.
: Optional. Specify when ordering. 16 : Available on request, contact Terasaki for details.
: Yes or available. 22 : Draw-out leads, horizontally.
: No or not available. 23 : Draw-out leads,vertically.
14
TemBreak
Standard Series
Ampere Frame 630 630 800 800 **1250 1600 2000 2500
Type XS630CE XS630NE XS800NJ XS800NE XS1250NE XS1600NE XS2000NE XS2500NE
Number of poles 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
RATED CURRENT (A). [In] NRC ASR NRC ASR NRC ASR NRC ASR NRC ASR NRC ASR NRC ASR NRC ASR
Calibrated at 45C min. max. min. max. min.max. min.max. min.max. min.max. min.max. min. max.
630 315 630 630 315 630 800 500 800 800 400 800 1000 500 1000 1600 800 1600 2000 1000 2000 2500 1250 2500
1250 630 1250
IEC 947-2 [Icu] IEC 947-2 [Ics] 690V 16/8 20/10 20/10 20/10 25/19 45/34 45/42 45/42
BS EN 60947-2 [Icu] BS EN 60947-2 [Ics] 500V 25/13 35/18 35/18 35/18 45/34 65/49 65/49 65/49
CEI EN 60947-2 [Icu] CEI EN 60947-2 [Ics] 440V 30/15 50/25 50/25 50/25 65/49 85/64 85/64 85/64
415V 35/18 50/25 50/25 50/25 65/49 85/64 85/64 85/64
400V 40/20 50/25 65/33 50/25 85/64 100/75 100/75 100/75
380V 40/20 50/25 65/33 50/25 85/64 100/75 100/75 100/75
240V 50/25 85/43 85/43 85/43 100/75 125/94 125/94 125/94
NEMA AB-1 600V 25 30 30 30 42 65 65 65
480V 35 50 50 50 65 85 85 85
240V 50 85 85 85 85 125 125 125
Without Inst. 240-690V 10 10 10 15 20 42 42
DC RATED BREAKING 250V 40
CAPACITY [kA] 1 125V 40
RATED SHORT TIME CURRENT r.m.s. [kA] [Icw] 10 (0.3 sec) 10 (0.3 sec) 10 (0.3 sec) 15 (0.3 sec) 20 (0.3 sec) 42 (0.3 sec) 42 (0.3 sec)
UTILIZATION CATEGORY B B A B B B B B
w d2 w 210 280 210 280 210 280 210 280 210 280 210 280 320 429 320 429
d1
h 273 273 273 273 370 370 450 450
h d1 103 103 103 103 120 140 185 185
d2 145 145 145 145 171 191 245 245
Weight (kg) marked standard type 9.6 12.0 9.6 12.0 9.4 12.2 9.7 12.5 22.0 28.0 27.0 35.0 54.0 67.0 62.5 78.2
connected (FC) Attached flat bar (BAR)
Draw-out (DO) 16 16 16 16 16
STANDARD FEATURES
Trip button
Electronic type
Trip Indicators (option) 16 16 16
ACCESSORIES (option)
Internally Auxiliary switch AX,AXE (AX) (AX) (AX) (AX) (AX) (AX) (AX) (AX)
mounted Alarm switch AL,ALE (AL) (AL) (AL) (AL) (AL) (AL) (AL) (AL)
Shunt trip SHT
Handle extension EHA 10 10 (supplied standard) (supplied standard)
Handle holder HH
Handle lock HL
23 LTS
Door flange D.F
Notes:
** : XS1250NE, 400A and 800A CT's available, only in a fixed high Inst. setting, : No or not available.
(refer to page 24 for details). 1 : DC rating available on request.
NRC : Nominal Rated Current. 9 : For AC UVT, a UVT controller is mounted externally.
ASR : Adjustable Setting Range. 10 : One is supplied with every five breakers. Please specify if more are required.
: Standard. This configuration is used unless otherwise specified. 16 : Available on request, contact Terasaki for details
: Optional. Specify when ordering. 22 : Draw-out leads, horizontally.
: Yes or available. 23 : Draw-out leads, vertically.
15
TemBreak
High Fault Level Series
Ampere Frame 125 160 250 250 400 630 800 800
Type XH125NJ XH160NJ XH250NJ XH250PE XH400NE XH630NE XH800NE XH800PS
Number of poles 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
RATED CURRENT (A). [In] NRC ASR NRC ASR NRC ASR NRC ASR NRC ASR NRC ASR NRC ASR NRC ASR
Calibrated at 45C min. max. min. max. min. max. min. max. min. max. min. max. min.max. 700
20 12.5 20 160 100 160 160 100 160 250 125 250 250 125 250 630 315 630 800 400 800 800
32 20 32 250 160 250 400 200 400
50 32 50
63 40 63
100 63 100
125 80 125
IEC 947-2 [Icu] IEC 947-2 [Ics] 690V 8/4 15/7.5 15/7.5 20/10 20/10 20/10 20/10 45/23
BS EN 60947-2 [Icu] BS EN 60947-2 [Ics] 500V 25/13 25/13 25/13 42/21 42/21 42/21 42/21 65/33
CEI EN 60947-2 [Icu] CEI EN 60947-2 [Ics] 440V 42/21 42/21 42/21 65/33 65/33 65/33 65/33 85/43
415V 50/25 50/25 50/25 65/33 65/33 65/33 65/33 85/43
400V 50/25 50/25 50/25 65/33 65/33 65/33 65/33 100/50
380V 50/25 50/25 50/25 65/33 65/33 65/33 65/33 100/50
240V 85/43 85/43 85/43 100/50 100/50 100/50 100/50 125/63
NEMA AB-1 600V 25 25 25 42 42 42 42 65
480V 42 42 42 65 65 65 65 85
240V 85 85 85 85 85 85 85 125
Without Inst. 240-690V 5 10 10
DC RATED BREAKING 250V 40 40 40 40
CAPACITY [kA] 1 125V 40 40 40 40
RATED SHORT TIME CURRENT r.m.s. [kA] [Icw] 5 (0.3 sec) 5 (0.3 sec) 10 (0.3 sec) 10 (0.3 sec)
UTILIZATION CATEGORY A A A B B B B A
w d2
d1
w 90 120 105 140 105 140 140 185 140 185 210 280 210 280 210 280
h 155 165 165 260 260 273 273 273
h d1 86 103 103 103 103 103 103 103
d2 104 124 124 131 131 145 145 145
Weight (kg) marked standard type 1.3 1.58 2.1 2.6 2.1 2.6 4.8 6.2 4.8 6.2 9.6 12.0 9.7 12.5 9.4 12.2
connected (FC) Attached flat bar (BAR) (BAR) (BAR) (BAR) (BAR) (BAR)
Draw-out (DO) 16 16 16 16 16 16 16
STANDARD FEATURES
Trip button
Electronic type
Adjustable GFT or Adjustable PTA (option) (PTA only) (PTA only)
Trip Indicators (option) 16 16 16 16
Internally Auxiliary switch AX,AXE (AXE) (AXE) (AXE) (AX) (AX) (AX) (AX) (AX)
mounted Alarm switch AL,ALE (ALE) (ALE) (ALE) (AL) (AL) (AL) (AL) (AL)
Shunt trip SHT
Handle holder HH
Handle lock HL
Interpole barrier TBA 12 12 12 12 12
23 LTS
Door flange D.F
Notes:
NRC : Nominal Rated Current 1 : DC rating available on request.

ASR : Adjustable Setting Range 9 : For AC UVT, a UVT controller is mounted externally.
: Optional. Specify when ordering. 16 : Available on request, contact Terasaki for details.
: Yes or available. 22 : Draw-out leads, horizontally.
: No or not available. 23 : Draw-out leads,vertically.
16
TemBreak
Switch Disconnector Series
Rated Current (A) 125 160 250 400 630 800 1250 1600
Type XS125NN XS160NN XS250NN XS400NN XS630NN XS800NN XS1250NN XS1600NN
Number of poles 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4
RATING
Rated operational voltage (V) AC 690 690 690 690 690 690 690 690
IEC 947-3, EN 60947-3 DC 250 250 250 250 250 250 250 250
RATED SHORT CIRCUIT MAKING CAPACITY peak/kA 2.5 6 6 9 15 15 32 45
RATED SHORT TIME CURRENT r.m.s./kA 1 sec (*0.3s) 1.8 4 4 5* 9.6* 9.6* 15* 20*
w d2 w
d1 90 120 105 140 105 140 140 185 210 280 210 280 210 280 210 280
h 155 165 165 260 273 273 370 370
h d1 86 86 86 103 103 103 120 140
d2 104 107 107 131 145 145 171 191
Weight (kg) Marked standard type 1.1 1.4 1.85 2.4 1.85 2.4 4.7 6.1 9.0 11.5 9.4 12.2 20.4 26.4 24.9 32.9
connected (FC) Attached flat bar (BAR) (BAR) (BAR) (BAR)
Draw-out (DO) 16 16 16 16
STANDARD FEATURES
Trip button
Internally Auxiliary switch AX,AXE (AXE) (AXE) (AXE) (AX) (AX) (AX) (AX) (AX)
mounted Alarm switch AL,ALE (ALE) (ALE) (ALE) (AL) (AL) (AL) (AL) (AL)
Shunt trip SHT
mounted External Panel mounted type OHE
handle Variable depth type OHH
Extension handle EHA 10 10
Handle holder HH
Handle lock HL
cover Rear conn. / plug-in type TCR
Interpole barrier TBA 12 12 12 12
23 LTS
Door flange D.F
Maximum Switching Current AC 750 960 1500 2400 3780 4800 7500 9600
DC 313 400 625 1000 1575 2000 3125 4000
Utilization Category AC-23A AC-23A AC-23A AC-23A AC-23A AC-23A AC-23A AC-23A
Endurance: Number of operations without current 7000 7000 7000 4000 4000 2500 2500 2500
Number of operations with current 1000 1000 1000 1000 1000 500 500 500
Notes:
: No or not available.
3 : Comes with conductor pressing terminal.
9 : For AC UVT, a UVT Controller is mounted externally.
17
TemBreak
Mining Series (1100V)
Ampere Frame 100 400 630 800 1250
Type TL-100EM XV400NE XV630PE XV800PE XV1250NE
Number of poles 3 3 3 3 3
RATED CURRENT (A). In NRC ASR NRC ASR NRC ASR NRC ASR
Calibrated at 45C 15 50 min.max. min.max. min.max. min.max.
20 60 250 125 250 630 315 630 800 400 800 1000 500 1000
30 75 400 200 400 1250 630 1250
40 100
AC RATED INSULATION VOLTAGE [Ui] 1100 1100 1100 1100 1100
Cos = 0.3 1100V 6.5 12.5 12.5 12.5 20
900V 10 18 24 18 24
w d2
d1
w 105 140 210 210 210
h 165 260 273 273 370
h d1 125 103 103 103 120
d2 143 131 145 145 171
Weight (kg) marked standard type 3.2 4.8 9.6 9.7 22
connected (FC) Attached flat bar (BAR) (BAR)
Draw-out (DO)
STANDARD FEATURES
Trip button
Electronic type
Adjustable GFT or Adjustable PTA (option) (PTA only)
Trip Indicators (option) 16 16 16
Internally Auxiliary switch AX,AXE (AX) (AX) (AX) (AX) (AX)
mounted Alarm switch AL,ALE (AL) (AL) (AL) (AL) (AL)
Shunt trip SHT
Undervoltage trip UVT 9 9 9 9
Handle extension EHA 10
Handle holder HH
Handle lock HL
cover Rear conn. / plug-in type TCR
Interpole barrier TBA 12
Accessory lead terminal 22 LTF (TYD)
23 LTS
Door flange D.F
Notes:
NRC : Nominal Rated Current 10 : One is supplied with every five breakers. Please specify if more are required.
ASR : Adjustable Setting Range 12 : Line side interpole barriers are supplied as standard.
: Standard. This configuration is used unless otherwise specified. 16 : Available on request, contact Terasaki for details.
: No or not available. 24 : Values at 1000V AC.
9 : For AC UVT, a UVT Controller is mounted externally.
18
TemBreak
D.C. Application Series
Ampere Frame 1000 1250 1600 2000 2500
Type XS1000ND XS1250ND XS1600ND XS2000ND XS2500ND
Number of poles 2 3 2 3 2 3 2 3 2 3
RATED CURRENT (A). [In]
Calibrated at 45C
1000 1250 1600 2000 2500
DC RATED OPERATIONAL VOLTAGE (Ue) [VDC] 250 600 250 600 250 600 250 600 250 600
DC RATED INSULATION VOLTAGE [Ui] [VDC] 600 600 600 600 600
DC RATED BREAKING CAPACITY [kA]
IEC 947-2 [Icu] IEC 947-2 [Ics] 31 600V 20/10 20/15 20/15 20/15 20/15
BS EN 60947-2 [Icu] BS EN 60947-2 [Ics] 31 500V 20/10 20/15 20/15 20/15 20/15
CEI EN 60947-2 [Icu] CEI EN 60947-2 [Ics] 31 350V 30/15 30/23 30/23 30/23 30/23
250V 40/20 40/30 40/30 40/30 40/30
w d2 w 210 210 210 320 320
d1
h 273 370 370 450 450
h d1 103 140 140 185 185
d2 145 191 191 245 245
Weight (kg) marked standard type
9.2 10.3 23.8 26.0 24.0 27.0 50.0 54.0 55.7 62.5
connected (FC) Attached flat bar (BAR)
Draw-out (DO)
STANDARD FEATURES
Trip button
Adjustable magnetic trips only
Internally Auxiliary switch AX,AXE (AX) (AX) (AX) (AX) (AX)
mounted Alarm switch AL,ALE (AL) (AL) (AL) (AL) (AL)
Shunt trip SHT
Undervoltage trip UVT
Handle extension EHA 10 10
Handle holder HH
Handle lock HL
23 LTS
Door flange D.F
IP20 Protection (Draw-out type) IP20
Notes:
NRC : Nominal Rated Current. : No or not available.

ASR : Adjustable Setting Range. 10 : One supplied with every five breakers.
: Standard. This configuration is used unless otherwise specified. 31 : The time constant (L/R) of the circuit should be less than 2.0ms at or below rated current,
: Optional. Specify when ordering. less than 7ms for short circuit equal and below 10kA, less than15ms for short circuit over
: Yes or available. 10kA and the connection should be three poles in series.
22 : Draw-out leads, horizontally.
23 : Draw-out leads, vertically.
Accessory and mounting details for D.C. Application Series are identical to
those for the same frame size Standard Series (i.e. for XS1000ND refer to
XS800NJ, XS1250ND and XS1600ND refer to XS1600NE, XS2000ND and
XS2500ND refer to XS2500NE).
Note: All TemBreak Thermal Magnetic MCCBs can be used for D.C. application.
19
TZS-AD Relay and Earth Leakage Block (ELB)
Ratings
Type TZS-AD
Phase and wires 12W,33W Notes: : Standard. This configuration is used unless otherwise specified.
34W : Yes or available.

1 : Terminals for 120VAC and 240VAC are provided. Please specify at time of
RATINGS
AC Rated control voltage 50/60Hz 120 1 2 ordering.
240 1 2 CAUTION: DO NOT APPLY 240VAC TO THE 120VAC TERMINAL AS BURN-OUT
Applicable range 120V 96-132 WILL RESULT.
240V 192-264 2 : Terminals for 415VAC and 440VAC, please contact Terasaki.
Rated sensitivity current [mA] 30 3 3 : Adjustable type by slide switch.
100 3 4 : Operating time range and Non-operating time range.
300 3 Rated operating Operating time Non-operating time
500 3 time (sec) range (sec) range (sec)
1000 3 0.3 0.2~0.36 0.15
Rated operating time (sec) below 0.04 0.5 0.4~0.6 0.38
0.3 3 4 1 0.8~1.2 0.7
0.5 3 4 2 1.3~2 1.25
1 3 4 5 : Solid-state type, current operating type.
2 3 4 6 : Ratings of output contact.
OUTLINE DIMENSIONS (mm) (surface mount) Resistive load Inductive load Min. Load
a c a 60 cos = 1 cos = 0.4 (L/R = 7ms)
b 78 120V AC 6A 3.5A 10mA @ 5VDC
b
c 100 240V AC 6A 3.5A 10mA @ 5VDC
Weight (kg) (surface mount) 0.22 30V DC 6A 3A 10mA @ 5VDC
MOUNTINGS 7 : The output contacts remain until the RESET button is operated.
Surface mount Interruption of the control supply will also reset the contact.
Flush mount
STANDARD FEATURES
Earth leakage detection 5
Output contact 1C 6
Earth leakage indication LED (Red)
Reset function Electrical 7
Power source required 1VA
Core Balanced Current Transformers

Ratings
Type TZS-15 TZS-24 TZS-40 TZS-68 TZS-100
Applicable numbers, size and continuous current
of wires (IV cable wires)
2 wires Max. continuous current (A) 61 139 298 650 1185
Max. wire size (mm2) 8 30 100 325 850
Max. diameter of wire (mm) 6 10.5 17 29 45
Max. wire size (mm2) 8 30 100 325 850
Max. diameter of wire (mm) 6 10.5 17 29 45
Max. wire size (mm2) 5.5 22 80 250 600
Max. diameter of wire (mm) 5 9.5 15.5 26 38
Diameter of transit part (mm) 15 24 40 68 100
Weight (kg) 0.2 0.3 0.7 1.1 2.0
Earth Leakage Blocks (ELB)

Type ELB-S ELB-A
Applicable breakers 125 AF YES YES
250 AF (2) YES YES
RATINGS
Current sensitivity 0.03
In (A) 0.1
(adjustable) 0.3
1.0
3.0
Operating voltage 200-440V AC
Operating frequency 50/60 Hz
FEATURES
Visual trip indication
Push-Button test
Pick-Up LED
Pre-Trip alarm contact (3)
Trip/Non-Trip function (4)
Note: ELB units are factory fitted to the required MCCB. Please refer to page 54 for more details.
: Standard. This configuration is used unless otherwise specified.

: Optional. Specify when ordering.
: Yes or available
: No or not available.
(1) : Internal Diameter 35mm, 60mm, 80mm or 110mm
(2) : Excluding XH250PE
(3) : Set at 50% or 70% In by dip-switch
(4) : Set by dip-switch
20
Thermal Magnetic
Characteristics and
Adjustments 21-32
Range 22
Operation Settings 23
Examples 24
Time, Current and Temperature Curves 25-30
Special Applications 31
N S
21
Thermal Magnetic Characteristics and Adjustments
Range
Characteristics
TemBreak thermal magnetic MCCBs are available from 50AF to 800AF. Depending on the type
of MCCB chosen the thermal and/or magnetic trip setting may be adjustable.
MCCB type Fixed Adjustable Fixed Adjustable

Thermal Thermal Magnetic Magnetic
XS50NB, XE100NS
XS125CS, XS125NS
XS125CJ, XS125NJ, XH125NJ

XS160NJ, XH160NJ
XE225NS
XS250NJ, XS250PJ, XH250NJ

XE400NS
XS400CJ, XS400NJ
XE600NS
XS630CJ, XS630NJ
XH800PS
XS800NJ
: Yes
: No
Access to Setting Dials

From 125AF to 250AF the thermal adjustment is visible from the front of the MCCB. At 400AF
and above a protective cover must be removed to gain access to the settings. To achieve access
to the settings the cover screw under the 'sealed' label must be removed.
To adjust the individual trip settings turn the setting dial with a flat bladed screwdriver.
Once set secure the cover and apply a new sealing label.
XS250NJ XS400NJ XS400NJ (cover removed)

Sealed label Thermal adjustment setting dial
Thermal adjustment setting dial. Spare sealing labels Magnetic adjustment setting dial
22
Operation Settings
Thermal Adjustment Magnetic Adjustment

TemBreak MCCBs have a wide thermal adjustment range, one of the The magnetic adjustment is available on MCCBs of 400AF and above.
largest on the market. The rated current 'Ir' is continuously adjustable The magnetic setting 'Im' is continuously adjustable from 500% to
from 63% to 100% of its nominal current 'In'. There are three main 1000% of its rated current 'In'. There are five main points of calibration
points of calibration marked at 63%, 80% and 100%, as shown in the marked as multiples of In ; 5, 6, 7.1, 8.5 & 10. These are shown in the
diagram below. diagram below.
0.63 0.8 1.0
Thermal adjustment range
x5
Time
Time
x6
x7.1
x8.5 x10
0.8 7.1
Ir Im
8.5 Magnetic adjustment range
6
5 10
0.63 1
xIn xIn
Current x In Current x In
Examples
1. XS125NJ/125A MCCB set at Ir = 0.8, the rated current is calculated as 125 x 0.8 = 100A
2. XS400NJ/400A MCCB set at Im = 6, the magnetic setting is calculated as 400 x 6 = 2400A
3. XS630NJ/630A MCCB set at Ir = 0.8 & Im = 5.0

The rated current is calculated as 630 x 0.8 = 504A
The magnetic setting is calculated as 630 x 5 = 3150A
Note that the magnetic setting is a multiple of the nominal current In and not the rated current Ir.
All thermal and magnetic trip settings are expressed as AC r.m.s. values.
All MCCBs are calibrated at 45C unless otherwise specified.
Breakers with adjustable magnetic trip

Breaker Rated current (A) Magnetic trip current (A)
Scale 10 8.5 7.1 6 5
XE400NS 250 2500 2125 1775 1500 1250
300 3000 2550 2130 1800 1500
350 3500 2975 2485 2100 1750
400 4000 3400 2840 2400 2000
XS400CJ 250 2500 2125 1775 1500 1250
XS400NJ 400 4000 3400 2840 2400 2000
XE600NS 500 5000 4250 3550 3000 2500
600 6000 5100 4260 3600 3000
XS630CJ 400 4000 3400 2840 2400 2000
XS630NJ 630 6300 5355 4473 3780 3150
XS800NJ 800 8000 6800 5680 4800 4000
XH800PS 700 7000 5950 4970 4200 8500
800 8000 6800 5680 4800 4000
Note:The figures mentioned are standard values, if values other than those shown are required, please contact Terasaki.
Note: Setting;3-poles can be adjusted simultaneously with one adjustment dial.
23
Examples
Time/current characteristic curves Example 1

The XS160NJ set at its maximum thermal
4
3 setting of 160A experiences an overload of
640A.
hour
2
What would be the tripping time?
1
50
40 Solution
30
As the axis are 'percent' rated current the
20
overload as a percentage to rated current is
640 = 400%
10
minute
8 160
6
5 The maximum and minimum on the curve are
4
3
the tolerance bands. Therefore at 400%
overload the tripping time would be as follows:
2
Max. trip time 30 seconds
1 Min. trip time 10 seconds
50
40 Max. Average trip time 20 seconds
30
20
Tripping Time
Due to strict quality control of the

10
8 manufacturing and calibration processes, the
6
5
Min.
characteristic curve of most MCCBs will follow
4 the 'average' curve within the tolerance band.
3
1
0.8
0.6
second
0.5
0.4
0.3
0.2
0.1
0.08
0.06
0.05
0.04
0.03
0.02
0.01
0.008
0.006
0.005
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
Percent Rated Current
Ambient compensating curves Example 2

The XS160NJ is calibrated at 160A for 45C
130 ambient. If the temperature rose to 55C what
160A (min.)
effect would this have?
Calibrated
Percent current rating
120 temperature
Solution
At 55C the ambient compensating factor is
110 93%, i.e. 160 x 0.93 = 149A.
160A (max.)
In other words the XS160NJ would act as an
MCCB set at 149A, in 55C.
100
90
Calibrated at 40C 0 10 20 30 40 50 60
45C 5 15 25 35 45 55 65
Ambient temperature (C)
24
Time, Current & Temperature Curves
XS50NB, XE100NS
Time/current characteristic curves Time/current characteristic curves

XS50NB XE100NS
4 4
3 3
Magnetic trip current Magnetic trip current
hour
hour
2
Rated curr. Mag. trip curr. Rated curr. Mag. trip curr.
1 1
50
(A) (A) (A) (A)
50
40 10 15050 40 10 15050
30 15 22575 30 15 22575
20 20 300100 20 20 300100
30 450150 30 450150
40 600200 40 600200
10 10
minute
minute
8 50 750250 8 50 750250
6 6 60 780180
5 5
4 4 Max. (60, 75, 100A) 75 975225
3 3 100 1300300
2 2
Max. (10A)
1 1
50 50
Max. (15, 20, 30, 40, 50A)
40 40
30 30 Max. (15, 20, 30, 40, 50A)
20 20
Tripping Time
Tripping Time
Max. (10A)
10 10 Min. (10A)
8 8
6 6
5 5
Min. (60, 75, 100A)
4 4
3 3
Min. (15, 20, 30, 40, 50A)
2 2
Min. (15, 20, 30, 40, 50A)

1 1
0.8 0.8
0.6
second
0.6
second
0.5 Min. (10A) 0.5

0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0.08 0.08
0.06 0.06
0.05 0.05
0.04 0.04
0.03 0.03
0.02 0.02
0.01 0.01
0.008 0.008
0.006 0.006
0.005 0.005
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
Percent Rated Current Percent Rated Current
Ambient compensating curves Ambient compensating curves

15-100A 130
15-50A 130 15A
15A
20A
20A
60A
120 120
40A Calibrated
40A Calibrated
temperature temperature
110 110 50A
50A 75A
30A 30A
100A
100 100
90 90
Calibrated at 40C 0 10 20 30 40 50 60 Calibrated at 40C 0 10 20 30 40 50 60
45C 5 15 25 35 45 55 65 45C 5 15 25 35 45 55 65
Ambient temperature (C) Ambient temperature (C)
10A 250
10A 250
tripping time
tripping time
200 200
Percent
Percent
150 150
125 125
100 100
90 90
Calibrated at 40C 0 10 20 30 40 50 Calibrated at 40C 0 10 20 30 40 50
45C 5 15 25 35 45 55 45C 5 15 25 35 45 55
25
XS125CS, XS125NS, XS125CJ, XS125NJ, XH125NJ

XS125CS, XS125NS XS125CJ, XS125NJ, XH125NJ
4 4
3 3
hour
hour
2 2
Rated curr. Mag. trip curr. Rated curr(A) Mag. trip curr.
1 1
50
(A) (A) 50 NRC (A)
40 16 20842 40 20 26052
30 20 26052 30 32 42084
20 25 325 65 20 50 650130
32 42084 63 820164
40 520104 100 1300260
10 10
minute
minute
8 50 650130 8 125 1550310

6 63 820164 6
5 5
80 1040208 4
4
3
100 1300260 3
125 1550310
2 2
1 1
50 50
40 40
30 Max. 30 Max.
20 20
Tripping Time
Tripping Time
10 10
8 8
6 6
5 5
4 4
Min. Min.
3 3
2 2
1 1
0.8 0.8
0.6
second
0.6
second
0.5 0.5
0.4 0.4
0.3 0.3
20~100A 20, 32, 50, 63, 100A
0.2 0.2
0.1 125A 0.1 125A

0.08 0.08
0.06 0.06
0.05 0.05
0.04 0.04
0.03 0.03
0.02 0.02
0.01 0.01
0.008 0.008
0.006 0.006
0.005 0.005
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
140 150
50A, 20A(min.)
16, 40, 63, 80A 63A(min.)
130 140
100, 32A(min.)
20, 100A
125A(min.)
Calibrated 130
120
temperature
120 Calibrated
110 25, 32, 50A temperature
125A
110 50, 20A(max.)
100
100, 32A(max.)
100 63A(max.) 125A(max.)
90
90
80
Calibrated at 40C 0 10 20 30 40 50 60 80
45C 5 15 25 35 45 55 65 Calibrated at 40C 0 10 20 30 40 50 60
Ambient temperature (C) 45C 5 15 25 35 45 55 65
Ambient temperature (C)
26
XE225NS, XS160NJ, XH160NJ, XS250NJ, XS250PJ, XH250NJ

XE225NS XS160NJ, XH160NJ, XS250NJ, XS250PJ, XH250NJ
4 4
3 3
hour
hour
2 2
Rated curr. Mag. trip curr. Rated curr.(A) Mag. trip curr.
1 1
50 (A) (A) 50 NRC (A)
40 125 1250250 40 160 1760176
30 150 1750350 30 250 2750275
20 175 1750350 20
200 2250450
Max. Max.
10 225 2250450
10
minute
minute
8 8
6 6
5 5
4 4
3 3
2 2
1
1
50 Min. 50 Min.
40
40
30
30
20
Tripping Time
20
Tripping Time
10
10
8
8
6
5 6
4 5
4
3
3
2
2
1
0.8 1
0.6 0.8
second
0.6
second
0.5
0.4 0.5
0.3 0.4
0.3
0.2
0.2
0.1
0.08 0.1
0.06 0.08
0.05 0.06
0.04 0.05
0.03 0.04
0.03
0.02
0.02
0.01
0.008 0.01
0.006 0.008
0.005 0.006
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
0.005
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000

130 130
125A 250A (min.)
Calibrated
Calibrated
150A, 200A, 225A

160A (min.) 250A (max.)
120 temperature 120 temperature
110 110
175A 160A (max.)
100 100
90 90
45C 5 15 25 35 45 55 65 45C 5 15 25 35 45 55 65
27
XE400NS, XS400CJ, XS400NJ

XE400NS XS400CJ, XS400NJ
4 4
3 3
hour
hour
2
Rated curr. Mag. trip curr. (A) Rated curr.(A) Magnetic trip curr.
1 1
50
(A) NRC (A)
50
40 250 2500250 40 250 2500250
30 300 3000300 30 400 4000400
20 350 3500350 20
Max.
400 4000400 Max.
10 10
minute
minute
8 8
6 6
5 5
4 4
3 3
2 2
Min.
Min.
1 1
50 50
40 40
30 30
20 20
Tripping Time
Tripping Time
10 10
8 8
6 6
5 5
4 4
3 3
2 2
1 1
0.8 0.8
0.6 0.6 Adjustable setting range
second
second
0.5 Adjustable setting range 0.5 of magnetic trip. Five stages

0.4 0.4
of magnetic trip. Five stages within this range.
0.3 0.3
within this range.
0.2 0.2
X5 X10 X5 X10
0.1 0.1
0.08 0.08
0.06 0.06
0.05 0.05
0.04 0.04
0.03 0.03
0.02 0.02
0.01 0.01
0.008 0.008
0.006 0.006
0.005 0.005
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000

140
140
130 250A min.

130 400A min.
Calibrated
temperature
120 Calibrated
120
temperature
300-350A
110 110
400-250A
100 100 250A max.

400A max.
90 90
Calibrated at 40C 0 10 20 30 40 50 60 0 10 20 30 40 50 60
Calibrated at 40C
45C 5 15 25 35 45 55 65 45C 5 15 25 35 45 55 65
28
XE600NS, XS630CJ, XS630NJ

XE600NS XS630CJ, XS630NJ
4 4
3 3
hour
hour
2 2
Rated curr. Magnetic trip curr. Rated curr.(A) Magnetic trip curr.
1 (A) (A) 1
50
NRC (A)
50
40 500 5000500 40 400 4000400
30 600 6000600 30 630 6300630
20 20
Max.
10 10
minute
minute
8 8
6 6
5 5
4 4
3 3
2 2
Min.
1 1
50 50
40 40
30 30
20 20
Tripping Time
Tripping Time
10 10
8 8
6
6
5
5
4
4
3
3
2
2 Adjustable setting range
of magnetic trip. Five stages
Adjustable setting range 1 within this range.
1
0.8
of magnetic trip. Five stages 0.8
0.6
second
0.6 within this range.

second
0.5
0.5
0.4
0.4
0.3
0.3
0.2
0.2
Lo Hi
X5 X10
0.1
0.1 0.08
0.08
0.06
0.06 0.05
0.05 0.04
0.04
0.03
0.03
0.02
0.02
0.01
0.01 0.008
0.008 0.006
0.006 0.005
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
0.005
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000

130
130
450A 500A
120 120 630A (min) Calibrated

400A (min)
Calibrated temperature
temperature
110 110
630A (max)
400A (max)
100 600A
100
90
Calibrated at 40C 0 10 20 30 40 50 60 90
Calibrated at 40C 0 10 20 30 40 50 60
45C 5 15 25 35 45 55 65
45C 5 15 25 35 45 55 65
29
XS800NJ, XH800PS

XS800NJ XH800PS
4 4
3 3
hour
hour
2 2
Rated curr.(A) Magnetic trip curr. Rated curr.(A) Magnetic trip curr.
1 1 NRC (A)
50
NRC (A) 50
40 800 8000800 40 700 7000700
30 30 800 8000800
20 20
Max. Max.
10 10
minute
minute
8 8
6 6
5 5
4 4
3 3
2 2
Min. Min.
1 1
50 50
40 40
30 30
20 20
Tripping Time
Tripping Time
10 10
8 8
6 6
5 5
4 4
3 3
2 2
Adjustable setting range Adjustable setting range
of magnetic trip. Five stages of magnetic trip. Five stages
1 within this range. 1 within this range.
0.8 0.8
0.6 0.6
second
second
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
X5 X10 X5 X10
0.1 0.1
0.08 0.08
0.06 0.06
0.05 0.05
0.04 0.04
0.03 0.03
0.02 0.02
0.01 0.01
0.008 0.008
0.006 0.006
0.005 0.005
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000

130 130
800A(min)
120 Calibrated 120 700A

Calibrated
temperature temperature
110 110
800A
800A (max) 100
100
90 90
45C 5 15 25 35 45 55 65 45C 5 15 25 35 45 55 65
30
Special Applications
Generator protection Generator protection INST. settings
The steady state current produced by a genera-

~ Breaker
XS125NJG
Rating
20
32
Trip current (A)
95
120
X In
4.75
3.75
50 150 3.0
tor under a fault condition can be as low as 3 to 63 200 3.0
5 times the rated full load current. In this situation 100 300 3.0
it is advisable to use a 'generator protection' 125 375 3.0
XS/XH160NJG 160 200 2.5
MCCB. This has its magnetic setting calibrated XS/XH250NJG 250 625 2.5
low enough to trip quickly on low generator XS400NJG 250 HI=1250 5.0
faults, as shown in the table on the right. The 250 LO=625 2.5
400 HI=2000 5.0
thermal part of the characteristic curve is the 400 LO=1000 2.5
same for the corresponding MCCB. XS630NJG 400 HI=2000 5.0
400 LO=1000 2.5
630 HI=3150 5.0
630 LO=1600 2.5
XS800NJG 800 HI=4000 5.0
800 LO=2000 2.5
Note:The figures mentioned are standard values, if values
other than those shown are required contact Terasaki.
D.C. Application Type breaking capacity (KA) 3 poles in series Remarks

350V DC 500V DC 600V DC
All TemBreak thermal magnetic MCCBs are XS50NB 2.5 --- ---
suitable for D.C. application, such as U.P.S. XE100NS 2.5 --- ---
systems and thyristor drives. Overload & short XS125NJ 10 7.5 (1) 5 (1) (3)
circuit protection are provided up to 1000A. XH125NJ 10 7.5 (1) 5 (1) (3)
Above this rating only short current protection is XS250NJ 10 7.5 (1) 5 (1)
provided. When using on systems at 350v D.C. XH250NJ 20 15 (1) 10 (1)
or greater the following connection should be XS400NJ 20 15 (1) 15 (1)
followed. XS630NJ 30 20 20
XS800NJ 30 20 20
XS1000ND 30 20 20 (3)
XS1250ND 30 20 20 (2) (3)
XS1600ND 30 20 20 (2) (3)
SOURCE XS2000ND 30 20 20 (2) (3)
+ XS2500ND 30 20 20 (2) (3)

(1) This is a special version of the standard circuit breaker and you can not use
the standard circuit breaker for this application.
Please specify for use of 500V DC or 600V DC when ordering.
(2) The breaker is magnetic trip only without overload protection.
(3) UVT can not be fitted.
Note that the DC ratings shown apply when the time constant of the
circuit is:
less than 2.0 ms at approximately rated current (In)
less than 2.5 ms for overloads of between In and 2.5xIn
less than 7 ms for short circuits of 10 kA or less
less than 15 ms for short circuits greater than 10 kA
LOAD
Three (3) poles in series
31
32
Microprocessor
Based Characteristics
and adjustments 33-42
Range 34
Operation Settings 35
Operation and Examples 36
Ground Fault and Pre-Trip Alarm 37
LED Indication and OCR Controller 38
Time/Current Curves 39-41
OCR Checker 42
33
Microprocessor Based Characteristics and Adjustments
Range
Characteristics
The standard microprocessor based MCCB from Terasaki has the most flexible characteristics on
the European market. In addition to the standard overload and short circuit protection, there are a
number of options available to meet specific applications.
MCCB Type LTD STD INST I2T RAMP PICK-UP TEST PTA GFT LEDs LEDs SPECIAL
LED PORT INTERNAL EXTERNAL HI-INST
XH250PE
XS400CE, XS400NE
XH400NE
XS630CE, XS630NE
XH630NE
XS800NE
XH800NE
XS1250NE
XS1600NE
XS2000NE
XS2500NE
Standard
Optional Standard for all TemBreak Microprocessor MCCBs
Not available
Legend Application
LTD Long Time Delay : Overload protection, True R.M.S.
STD Short Time Delay : Short circuit protection and selectivity

INST Instantaneous : Short circuit protection, fast acting Standard for all TemBreak
Microprocessor MCCBs
I2t RAMP : Provides easier grading with downstream fuses
Pick-up LED : Lights on LTD overload, flashes on PTA pick-up

Test Port : Facility for TNS-1 OCR checker for calibration checking
PTA Pre-Trip Alarm : Useful for loadshedding application
GFT Ground Fault Trip : Protection against ground faults

LEDS Light Emitting Diodes : Indication of fault for faster diagnosis
HI-INST High Instantaneous : High inrush applications, increased selectivity
Access to Setting Dials

To adjust the settings on the microprocessor
TemBreak, the sealed label must be broken
and the covering fixing screws removed. To
adjust the individual trip settings, turn the
setting dial with a flat bladed screw driver.
Align the setting required between the black
dots marked on the dial.
Sealed label Setting Dials

XS400NE XS400NE (cover removed)
Spare sealing labels
34
Operation Settings
Standard Time Curent Curves

Each part of the characteristic curve can be independently adjusted.
T
This unique adjustability of LTD, STD and INST enables the standard
microprocessor MCCB to achieve more than 200,000 permutations of its
time/current characteristic.
0.8 1.0 This makes the TemBreak microprocessor range one of the most
I1 L.T.D flexible on the market.
To complement this range, Terasaki have developed TemCurve,
30 T1 selectivity analysis software which contains the full range of TemBreak
MCCBs on database. This software package highlights the full benefit of
having highly adjustable microprocessor MCCBs when involved with
5 difficult selectivity problems. Please refer to page 10 for more
Time
information.
2 10 I2 S.T.D
T2
1.0
INST.
0.3
I3
3 12
600% of I1 I
Standard Microprocessor Adjustments

T I1 LONG TIME SHORT TIME INSTANTANEOUS
T1
0.9 6
4 6 9
IG CURR. 0.85 0.95 8
I2 T2 SETTING
0.8 1.0 2 10
3 12
TG I3 I1 xI0 I2 x I0 I3 x I0
I RATED CUR. (A)
15 0.2 SHORT TIME I2t
TIME
In 1250 A IC 1250 A SETTING The I 2t ramp switch, which is provided as standard,
5 30 0.1 0.3 assists in discrimination with downstream fuses.
TEST IN
0.63 0.8 1.0
T1 SEC T2 SEC OFF ON With the switch off, the STD operates with a definite time
at 6 x I1 characteristic: with the switch on, the characteristic
T2 SEC
at 10 x I0 alters to a ramp: , cutting off the corner which
PICK UP
x In poses a potential selectivity problem.
Setting Dial Available Adjustments
Base Current Setting I0 0.63 - 0.8 - 1.0 x In Amps

LTD Pick up I1 0.8 - 0.85 - 0.9 - 0.95 - 1.0 x I0 Amps
LTD Setting T1 5 - 10 - 15 - 20 - 25 - 30 (at I1 x 600%) Secs
STD Pick up I2 2 - 4 - 6 - 8 - 10 x I0 Amps

STD Setting T2 0.1 - 0.15 - 0.2 - 0.25 - 0.3 Secs
INST Pick up I3 3 - 12 x I0 (continuously adjustable) Amps
Note: A special generator T1 setting adjustment of 1-5 sec (at I1 x 600%), and fixed high instantaneous (I3) setting for high inrush/high selectivity are
also available. Please contact Terasaki for details.
35
Operation & Examples
Overload Adjustment
The rated current of the microprocessor based TemBreak is adjusted using T I1 LONG TIME SHORT TIME INSTANTANEOUS
T1
two current multipliers. This process achieves high accuracy adjustment from 0.9 6
9
50% to 100%. These are the LTD pickup dial I1 and the Base Current I0 IG CURR. 0.85 0.95 4 8 6
I2 SETTING
selector switch. T2
0.8 1.0 2 10
3 12
RATED CUR. (A)
The rated current (LTD pickup) is achieved as follows: I
15 SHORT TIME I2t
IRATED =In x I0 x I1 CT RATED CURRENT BASE CUR. 10 20 0.15
0.2
0.25
TIME
In the example shown on the right the rating would be: In 1250 A IC 1250 A SETTING
30
IRATED =1250 x 1.0 x 1.0 = 1250A TEST IN
5 0.1 0.3
T1 SEC T2 SEC OFF ON

0.63 0.8 1.0
at 6 x I1
T2 SEC
In total there are 15 possible increments of adjustment between 50 and 100% at 10 x I0
PICK UP
as shown below. x In
0.63 0.8 1.0
Base current
x In
63 80 100
0.9
0.85 0.95
Current dial 0.8 1.0 80 85 90 95 100 80 85 90 95 100 80 85 90 95 100

I1 xI0
Breaker 72% in
rated current this example 50 54 57 60 63 64 68 72 76 80 80 85 90 95 100
Example - Settings
In the example shown on the right what are all the settings T I1 LONG TIME SHORT TIME INSTANTANEOUS GROUND FAULT
in Amps? T1
0.9 6
9 0.2 0.3
CURR. 0.85 0.95 4 8 6
IG
Solution IRATING LTD pickup = In x I0 x I1 I2 T2 SETTING
0.8 1.0 2 10
1250 x 0.8 x 0.9 = 900A 3 12 0.1 0.4
TG I3 I1 xI0 I2 x I0 I3 x I0 X In
RATED CUR. (A) IG
I
STD pickup = In x I0 x I2 15 0.2 SHORT TIME I2t 0.3
1250 x 0.8 x 4 = 4000A TIME 0.2 0.4
In 1250 A IC 1250 A SETTING
5 30 0.1 0.3 0.1 0.8
TEST IN
INST pickup = In x I0 x I3 0.63 0.8 1.0
at 6 x I1
1250 x 0.8 x 12 = 12,000A T2 SEC
PICK UP
at 10 x I0
x In
GFT pickup = In x IG
1250 x 0.1 = 125A
(Note that GFT is a function of In and not I0)
Example - Time/Current Curves

T T G.F.T.
L.T.D
Time
Time
S.T.D
T2 =100msec TG =100msec
INST
I1 =900A I2 =4000A I3 =12000A I IG =125A I

36
Ground Fault & Pre Trip Alarm
Ground Fault Adjustments T
T I1 LONG TIME SHORT TIME INSTANTANEOUS GROUND FAULT

T1
0.9 6
9 0.2 0.3
CURR. 0.85 0.95 4 8 6
IG
I2 T2 SETTING
0.8 1.0 2 10
3 12 0.1 0.4
I RATED CUR. (A) IG X In
IG
15 0.2 SHORT TIME I2t 0.3 0.1 0.4
TIME 0.2 0.4
In 1250 A IC 1250 A SETTING 0.8
5 30 0.1 0.3 0.1 0.8
TEST IN
0.63 0.8 1.0
at 6 x I1
T2 SEC 0.1 TG
PICK UP
at 10 x I0
x In
G.F.T
Setting Dial Available Adjustments Percentage of In I
GFT Pickup IG 0.1 to 0.4 continuously adjustable x In Amps C
GFT Setting TG 0.1 - 0.2 - 0.3 - 0.4 - 0.8 seconds
When a 3 pole MCCB is used on a 3 phase 4 wire system a separate

CT is required for the neutral line. No control power is required for
H
N
this option. M
CM
D
MCCB Frame Size A B C D E F H CM M N W(kg)

630A, 800A 105 100 40 8 50 75 110 57 50 20 1.2
E F
1250A, 1600A, 2000A, 2500A 140 110 50 10 80 85 145 75 85 35 2.2 B
A
Note: CT mounting base can be rotated by 90
Pre Trip Alarm Adjustments

T
T I1 LONG TIME SHORT TIME INSTANTANEOUS PRE TRIP ALARM
T1
0.9 6
9 0.8 0.9 IP
4 8 6
IG CURR. 0.85 0.95 0.7 1.0
I2 T2 SETTING
0.8 1.0 2 10
3 12
0.7 1.0 TP= 40
TG I3 I1 xI0 I2 x I0 IP x I1
sec
I3 x I0
I RATED CUR. (A) P.T.A
15 0.2 SHORT TIME I2t
TIME
In 1250 A IC 1250 A SETTING
5 30 0.1 0.3
TEST IN
T1 SEC T2 SEC OFF ON
0.63 0.8 1.0
at 6 x I1
T2 SEC
PICK UP
at 10 x I0
x In
Flickers on PTA pick-up
Setting Dial Available Adjustments

Percentage of I2 I
PTA Pickup IP 0.7 - 0.8 - 0.9 - 1.0 x I1 Amps
PTA Setting TP Fixed at 40 secs
Output Contact
The PTA (Pre-Trip Alarm) option continuously monitors the true r.m.s value of the load Normally open contact, (1a) Integral lead is standard length (450mm)
current. When the load current exceeds the preset current value IP the pick-up led Resistive load Inductive load
Rating of 250V AC 125V A (2A max) 20V A (2A max)
'flashes' to provide a local alarm. If the current continues to exceed the IP setting for 40
contact 220V AC 60W (2A max) 10W (2A max)
secs or more a volt free contact will close to provide a remote alarm. This volt free Tripped indication Pick-up LED flickers
contact could also be used to trip non-essential load or start additional generator
capacity.
The volt free contact will only reset if the load current decreases to a value below IP or
the control voltage is interrupted. To operate the PTA function an OCR controller is
required, this is supplied as standard with the option.
37
LED indication & OCR Controller
LED Indication
Faster Fault Diagnostics can be achieved through indication of fault type. On occurrence of a
fault the relevant LED will light for that particular fault conditions.
LED Fault Type Reset button

LED for LTD
LED for STD/INST
LED for GFT
tripped tripped
pushed to turn indication tripped indication indication
off the LED
LTD Overload
TRIP INDICATORS
STD/INST Short Circuit RESET
GFT Earth Fault

T I1 LONG TIME SHORT TIME INSTANTANEOUS GROUND FAULT
Pick-up This flashes for PTA pick-up T1
0.9 6
and lights for LTD pick-up 4 8 6 9 0.2 0.3
IG CURR. 0.85 0.95
I2 T2 SETTING
0.8 1.0 2 10
3 12 0.1 0.4
On 1250AF and above the LED's are integral TG I3

I
I1 xI0
RATED CUR. (A)
I2 x I0 I3 x I0
IG X In
to the OCR. On breakers of below 1250AF, 15 0.2 SHORT TIME I2t 0.3
CT RATED CURRENT BASE CUR.
LED's are mounted on a block on the right TIME
10 20 0.15 0.25
0.2 0.4
In 1250 A
hand side of the breaker. Please contact IC 1250 A SETTING
5 30 0.1 0.3 0.1 0.8
Terasaki for details. TEST IN
T1 SEC T2 SEC OFF ON SEC
0.63 0.8 1.0 TG
at 6 x I1
T2 SEC
PICK UP
at 10 x I0
x In
Example XS1250NE
Flashes on PTA pick-up
OCR controller (PTA and trip indication)

The OCR controller is installed in the left hand side of the breaker (standard). This can also be
installed externally to the breaker (please specify when ordering).
Note: Installation position and accessory lead terminal block arrangements, refer to pages 74-
75.
OCR controller specifications

OCR controller installed external to the breaker
Control power source 100-120 VAC or 200-240 VAC
Terminals OP1 and OP2
12
A
Consumption 2VA
Note: The permissible range of control power is 85-110% of the rated voltage. ON
16 15 18 15 16
OP2
OP1
80
OCR Controller connection diagram OS2

OS1 OFF
OCR controller mounted on the left

OCR controller
hand side of the breaker Terminal screw M3.5
21 B
ON Dimensions table (mm)

red white Frame Type A B
OP2
OP1 (A) of Wtih UVT Without UVT
OS2 OFF PAL(c) PTA MCCB controller controller
OS1 PAL(a) output
250 XH250PE 34 97 48
contact, (1a)
XS400CE
400 XS400NE 34 97 48
Lead wire XH400NE
(450mm long) XS630CE
630 XS630NE 64 151 60
XH630NE
800 XS800NE
XH800NE 64 151 60
1250 XS1250NE 51 114 72
1600 XS1600NE 51 114 92
2000 XS2000NE 54 180 115
2500 XS2500NE 54 180 115
38
Time/Current Curves

XH250PE, XS400CE, XS400NE, XH400NE XS630CE, XS630NE, XH630NE, XS800NE, XH800NE
4 4
3 3
I1 I1
T IP IP
T
hour
hour
2 2
T1 T1
1 1
50
IG
50 I2
40 I2 T2 40 T2
30 30
TG I3
20 I3 20 I
I
10 Curves based on standard settings 10

minute
minute
8 8
Curves based on standard settings
6 6
5 5
4 4
3 3
2 2
1 1
50 50
40 40
30 30
20 20
Tripping Time
Tripping Time
10 10
8 8
6 6
5 5
4 4
3 3
2 2
1 1
0.8 0.8
0.6
second
0.6
second
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0.08 0.08
0.06 0.06
0.05 0.05
0.04 0.04
0.03 0.03
0.02 0.02
0.01 0.01
0.008
0.008
0.006
0.006
0.005
0.005
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
4000
5000
6000
7000
8000
8
9
10
12.5
15
20
40
50
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
Percent rated current of
Percent rated current of base current (I0) CT rated current (In) Percent rated current of base current (I0)
Overcurrent tripping characteristics Overcurrent tripping characteristics

CT rated current (A) (In) 250,400 CT rated current (A) (In) 630,800
Base current setting (A): (Io) (In) x (0.63-0.8-1.0) Base current setting (A): (Io) (In) x (0.63-0.8-1.0)
Long time-delay pick-up current (A): (I1) (Io) x (0.8-0.85-0.9-0.95-1.0) Non-tripping at (I1) Long time-delay pick-up current (A): (I1) (Io) x (0.8-0.85-0.9-0.95-1.0) Non-tripping at (I1)
setting x 105% and below. Tripping at 125% and above. setting x 105% and below. Tripping at 125% & above.
Long time-delay time settings (S) (T1) (510152030) at (I1) x 600% current. Long time-delay time settings (S) (T1) (510152030) at (I1) x 600% current.
Setting tolerance 20% Setting tolerance 20%
Short time-delay pick-up current (A): (I2) (Io) x (2-4-6-8-10) Setting tolerance 15% Short time-delay pick-up current (A): (I2) (Io) x (2-4-6-8-10) Setting tolerance 15%
Short time-delay time settings (S) (T2) Opening time (0.1, 0.15, 0.2, 0.25, 0.3) in the definite Short time-delay time settings (S) (T2) Opening time (0.1, 0.15, 0.2, 0.25, 0.3) in the definite
time-delay. Total clearing time is + 50 mS and time-delay. Total clearing time is + 50 mS and
resettable time -20mS for the time-delay setting resettable time -20mS for the time-delay setting.
Instantaneous trip pick-up current (A) (I3) Continuously adjustable from (Io) x (3 to12) Instantaneous trip pick-up current (A) (I3) Continuously adjustable from (Io) x (3 to12)
Setting tolerance 20% Setting tolerance 20%
*Pre-trip alarm pick-up current (A) (IP) (I1) x (0.7, 0.8, 0.9, 1.0) Setting tolerance 10% *Pre-trip alarm pick-up current (A) (IP) (I1) x (0.7, 0.8, 0.9, 1.0) Setting tolerance 10%
*Pre-trip alarm time setting (S) (TP) 40 fixed definite time-delay.Setting tolerance 10% *Pre-trip alarm time setting (S) (TP) 40 fixed definite time-delay.Setting tolerance 10%
Note: *Optional * Ground fault trip pick-up current (A): (IG) Continiuously adjustable from (In) x (0.1 to 0.4)
Note:The underlined values will be applied as standard ratings unless otherwise specified Setting tolerance 15%
when ordering. * Ground fault trip time setting (S): (TG) Opening time (0.1-0.2-0.3-0.4-0.8) in the definite
time-delay. Total clearing time is + 50mS and
resettable time is - 20mS for the time-delay settings
Note: *Optional
Note:The underlined values will be applied as standard ratings unless otherwise specified
when ordering.
39
Time/Current Curves
Time/current characteristic curves

XS1250NE, XS1600NE, XS2000NE, XS2500NE
4
3
I1
hour
2
T IP
T1
1
50 IG
40 I2 T2
30
20 TG I3
I
10 Curves based on standard settings

minute
8
6
5
4
3
1
50
40
30
20
Tripping Time
10
8
6
5
4
3
1
0.8
0.6
second
0.5
0.4
0.3
0.2
0.1
0.08
0.06
0.05
0.04
0.03
0.02
0.01
0.008
0.006
0.005
8
9
10
12.5
15
20
40
50
80
90
100
125
150
200
250
300
400
500
600
700
800
900
1000
1500
2000
2500
3000
Percent rated current of

CT rated current (In) Percent rated current of base current (I0)
Overcurrent tripping characteristics

CT rated current (A) (In) 1000, 1250, 1600, 2000, 2500
Base current setting (A): (Io) (In) x (0.63-0.8-1.0)
Long time-delay pick-up current (A): (I1) (Io) x (0.8-0.85-0.9-0.95-1.0) Non-tripping at (I1)
setting x 105% and below. Tripping at 125% & above.
Long time-delay time settings (S) (T1) (510152030) at (I1) x 600% current.
Setting tolerance 20%
Short time-delay pick-up current (A): (I2) (Io) x (2-4-6-8-10) Setting tolerance 15%
Short time-delay time settings (S) (T2) Opening time (0.1, 0.15, 0.2, 0.25, 0.3) in the definite
time-delay. Total clearing time is + 50 mS and
resettable time -20mS for the time-delay setting.
Instantaneous trip pick-up current (A) (I3) Continuously adjustable from (Io) x (3 to 12)
*Pre-trip alarm pick-up current (A) (IP) (I1) x (0.7, 0.8, 0.9, 1.0) Setting tolerance 10%
*Pre-trip alarm time setting (S) (TP) 40 fixed definite time-delay.Setting tolerance 10%
* Ground fault trip pick-up current (A): (IG) Continiuously adjustable from (In) x (0.1 to 0.4)
* Ground fault trip time setting (S): (TG) Opening time (0.1-0.2-0.3-0.4-0.8) in the definite
time-delay. Total clearing time is + 50mS and
resettable time is - 20mS for the time-delay settings
Note: *Optional
Note:The underlined values will be applied as standard ratings unless otherwise specified
when ordering.
40
Time/Current Curves
Mathematical Analysis
MCCB Curves
A microprocessor MCCB has three main regions on its overcurrent tripping characteristic, namely Long Time Delay LTD)
( for overload protection,
Short Time Delay (STD) and Instantaneous (INST), both for short-circuit protection.
The following is an insight into how these curves interact and could act as a guide for hand-drawing the curves. TemCurve Selectivity Analysis
Software is available for computerised generation of curves (refer to page 10).
T
Firstly consider the following basic characteristic curve shown in figure 1.
LTD
The LTD takes the form of a curve and has the following characteristic equation:
(I2-1) . t = k
STD
where k is a constant. To determine k, the calibration point of the LTD should be used,
i.e. t = T1 at I1 = 6 (600%).
INST
IEC-947-2 states that a breaker must not trip below 105% of its rated current, and always
trip at 130% of its rated current. Terasaki microprocessor MCCBs however are calibrated
to trip between 105% and 125%, giving them a higher degree of accuracy. If the middle
point is taken then the pick-up of the MCCB is 115% of its rated current. I
The STD and INST parts of the curve can be drawn more easily as they are simply a series of horizontal and vertical lines determined by the I2 and
T2 settings for the STD, and I3 setting for the INST.
Example T
If we assume that we have: LTD

I1 LTD
XS1250NE with 1250A CTsand
I0 = 1, I1 = 0.8, T1 = 30secs,
I2 = 8, T2 = 0.2secs and 70secs
T1
I3 = 12 T1 = 30secs
then the characteristic curve can be constructed as follows.
To draw the LTD we firstly need to determine the constant k, as follows:
k = (I2 - 1) . t = (62 - 1) . 30 = 1050
giving the characteristic equation:

115% 400% 600% I
=1150A =4000A =6000A
(I2-1) . t = 1050
By simple arithmetic the tripping times for each level of overload can now be determined.
For 400% overload (for the example this is equivalent to 1250 x 1.0 x 0.8 x 4 = 4000A). t = 1050 = 1050 = 70 secs
(I2 - 1) (4 2- 1)
The STD and INST can be constructed as follows with

T
STD/INST
i2 = In x I0 x I2
i3 = In x I0 x I3
I2
T2
STD
T2 = 0.2 s I3
*Please note that 20ms is taken as an average time for the INST trip of the INST
*20ms
MCCB as it is the maximum time it will take the MCCB to trip. In practice
i 2 = I n x I 0 x I2 i 3 = I n x I 0 x I3
the breaker will open much faster, particularly at high faults where the current = 1250 x 0.8 x 8 = 1250 x 0.8 x 12 I
= 8000A = 12000A
limiting qualities of the MCCB become more effective.
41
OCR Checker, Inspection and Maintenance
OCR Checker
The TemBreak (Electronic) OCR Checker, is a Ratings and Specifications

portable easy-to-use instrument for field Power Source 100~110V AC Single phase 50/60Hz TNS- 1/1
testing the trip functions. 200~220V AC Single phase 50/60Hz TNS- 1/2
It checks the pick-up current and tripping time Power Consumption 30VA
values of the LTD, STD, INST and GFT Application LTD function check (Set current and trip time values)
functions. STD function check (Set current and trip time values)
INST function check (Set current value)
GFT function check (Set current and trip time values)
Measurement of set current values Display 3-digit digital display
Range 0-900mA
Measurement of tripping time values Range 0.00-99.9 seconds
Outline Dimensions 200mm (W) x 84mm (H) x 130mm (D)
Weight 2.7kg
Accessories Power cord (3-core with grounding pole 2.4m one pc)
Connecting cable 3m one pc.
42
42
Optional
Accessories
43-80
Internally mounted accessories 44-47

Overview 44
Connection diagrams and terminal numbers 45
Ratings 46
Combinations 47
Externally mounted accessories 48-80
Overview 48-49
Motor operators 50-53
Earth leakage block & TZS-AD Relay 54-55
Handle operating mechanisms 56-65
Handle holder & handle lock 66
Interlocking solutions 67-70
Terminal covers 71-72
Interpole barriers 73
Accessory lead terminal blocks 74-75
Door flange 76
Panel cut-out for OCR adjustment 77
Plug-in mounting blocks for distribution board 78-79
43
Optional Accessories
Internally Mounted Accessories
Overview
Shunt Trip (SHT) Auxiliary Trip (AX, AXE)

Remote tripping of the breaker Electrically indicates On/Off status of the
breaker.
Undervoltage Trip (UVT) Alarm Switch (AL,ALE)

Electrically indicates when the breaker is
Automatically trips the breaker when the
in the Tripped state.
circuit breaker falls below pre-set value.
Remote tripping of the breaker is also
possible.
Note:The UVT controller is installed
externally, when provided with AC UVT.
(Refer to page 46)
Note:The SHT and UVT cannot be

mounted in the same breaker.
Accessory lead terminal configurations (three types)

Integral lead (450mm) Terminal block type (LTS, LTF) Auxiliary circuit terminal (auto coupling)
Applicable to front connected, rear Applicable to front connection, rear type (LTP)
connected and plug-in type breakers as connection and plug-in type breakers as Applicable to plug-in breakers as a standard
standard features. optional features. Standard terminal feature.
arrangements. (Refer to pages 74-75) Auxiliary circuit terminal standard arrange-
Lead specifications ments (Refer to Section 6, page 92)
Internal accessories Type Size Finish O.D. Colour
SHT *Wire (1) 0.5mm2 3mm Black
UVT 225AF *Wire 1.8mm Black
400AF or larger 3mm Black
AX, AXE 1.8mm Grey

AL, ALE 1.8mm Black Lead terminal block Aux. circuit terminals
(1) *Heat resistant
Note: When breakers are installed in series left to right,

distances must be considered in determining lead diameter.
44
Connection Diagrams and Terminal Numbers
Shunt trip 1P 3, 4P Provided with anti-burn switch Single pole (125AF)

(SHT) S1 S2 S1 S2
No anti-burn switch With anti-burn switch No anti-burn switch
Undervoltage trip 3, 4P AC rated voltage

(UVT) UC1 UC2
Controller
P1 P2
DC rated voltage
U1 U2
Auxiliary switch 3, 4P No. of mountings

AXb1 AXa1
(AX, AXE) 1 unit
AXc1
2 units AXb1 AXa1 AXb2 AXa2
AXc1 AXc2
3 units AXb1 AXa1 AXb2 AXa2 AXb3 AXa3
AXc1 AXc2 AXc3
4 units AXb1 AXa1 AXb2 AXa2 AXb3 AXa3 AXb4 AXa4
AXc1 AXc2 AXc3 AXc4
5 units AXb1 AXa1 AXb2 AXa2 AXb3 AXa3 AXb4 AXa4 AXb5 AXa5
AXc1 AXc2 AXc3 AXc4 AXc5
6 units AXb1 AXa1 AXb2 AXa2 AXb3 AXa3 AXb4 AXa4 AXb5 AXa5 AXb6 AXa6
AXc1 AXc2 AXc3 AXc4 AXc5 AXc6
Alarm switch 3, 4P
ALb1 ALa1
(AL, ALE)
Not
tripped
ALc1
Ratings of auxiliary switches (AX,AXE) and alarm switches (AL,ALE)

Applicable breakers 250AF or smaller 400AF or larger
(including:XH250PE)
Switch type *AV39052(AXE, ALE) *V-10(AX, AL)

AC Voltage (V) 480 250 125 480 250 125
Current (A) Resistive load 0.4 3 3 3 5 5
Lamp load 0.05 0.3 0.5 0.3 1.5 2
Inductive load 0.25 2 2 2 5 5
Motor load 0.1 0.5 0.7 0.4 2 3
DC Voltage (V) 250 125 30 250 125 30
Current (A) Resistive load 0.2 0.4 3 0.3 0.6 5
Lamp load 0.03 0.05 1 0.05 0.1 3
Inductive load 0.03 0.05 2 0.3 0.6 4
Motor load 0.03 0.05 2 0.05 0.1 3
Note:* For use in the micro current (mA) range. Contact Terasaki for details.
Operation of AX, AXE and AL, ALE

Switch type Breaker 'ON' Breaker 'OFF' Breaker 'TRIP' Switch type Breaker 'ON' Breaker 'OFF' Breaker 'TRIP'
AX, AXE AXb1 AXa1 AXb1 AXa1 AXb1 AXa1 AL, ALE ALb1 ALa1 ALb1 ALa1 ALb1 ALa1
AXc1 AXc1 AXc1 ALc1 ALc1 ALc1
45
Ratings
Shunt trip (SHT) rating

Series Breaker Rated Exciting coil current [ peak value (A)] Values at the highest voltage (60Hz for AC use)
voltage:110-115VAC 200-480VAC 24VDC 48VDC 100-115VDC 200-230VDC
XE100NS 3.4 0.83 1.6 0.71 0.4
XE XE225NS 2.6 1.6 2.6 1.2 0.77
XE400NS, XE600NS 1.1 0.93 2.52 1.55 0.67 0.35
XS50NB 3.4 0.83 1.6 0.71 0.4
XS125CJ, XS125NJ
XS160NJ, XS250NJ, XS250PJ
XS400CJ, XS400NJ, XS400CE 1.1 0.93 2.52 1.55 0.67 0.35
XS400NE,XS630CJ
XS XS630NJ,XS630CE, XS630NE
XS800NJ, XS800NE
XS1250NE,XS1600NE
XS2000NE 1.1 *0.4 (200-240VAC) 2.52 1.55 0.67 0.35
XS2500NE *0.93 (380-480VAC)
XH125NJ,XH160NJ, XH250NJ 3.4 0.83 1.6 0.71 0.4
XH XH250PE, XH400NE 1.1 0.93 2.52 1.55 0.67 0.35
XH630NE, XH800PS, XH800NE
Note: AC rated, permissible operating voltage range is 85 to 110%. DC 75 to 125%. Note: Special voltages available on request. Contact Terasaki for details.
Note: *Applicable to 200V and 400V class only Note:Shunt trip is provided with anti-burnout switch.
Shunt trip (SHT) rating 1-Pole breaker only

Series Breaker Rated Exciting coil current [ peak value (A)] Values at the highest voltage (60Hz for AC use)
voltage:110-440VAC 48-250V DC
XS125CS 2.99A 1.25
XS XS125NS 2.99A 1.25
Note: AC rated, permissible operating voltage range is 85 to 110%. DC 75 to 125%. Note:1-Pole breakers are not fitted with anti-burn-out switches (SHT).
Note:Shunt trip supply must be fed from load side.
Undervoltage trip (UVT) ratings

Series Breaker Rated Power supply, VA (with UVT controller) Exciting coil current (mA)
voltage: 100-120VAC 200-240VAC 300-450VAC 24VDC 100-115VDC 200-230VDC
XE100NS, 5VA 5VA 5VA 18.2 4.8 *
XE XE400NS,XE600NS 22.7 6.0 *
XS50NB, XS125CJ, 18.2 4.8 *
XS125NJ, XS160NJ, XS250PJ,
XS400CJ, XS400NJ, XS400CE 2VA 2VA 2VA 86.5 21.2 12.1
XS400NE, XS630CJ
XS XS630NJ, XS630CE, XS630NE
XS800NJ, XS800NE
XS1250NE, XS1600NE
XS2000NE, XS2500NE
XH125NJ, XH160NJ 5VA 5VA 5VA 18.2 4.8 *
XH250NJ
XH XH250PE, XH400NE 22.7 6.0 *
XH630NE, XH800NE, XS800PS
Note: Tripping voltage is 35-70% of the rated voltage. Resettable voltage is 85% or less, of the rated voltage.
Note: *200V DC application available on request as a special specification and equipped with resistor. Contact Terasaki for details.
Note: Special voltages available on request. Contact Terasaki for details UVT controller, outside configuration
UVT controller
UVT controller mounting hole 4.5 16
If the UVT is for AC use a UVT controller must be installed. Standard installation of the UVT
6
10
16
controller is on the left side of the breaker. However, this may be installed in a separate location
(please specify). Separate installation is standard for breakers fitted with Mechanical Interlocks.
15
A time-delay UVT controller is available with the same outside configurations (please contact
100
88
18
80
Terasaki for details). For the mounting position of UVT controller, OCR controller and accessory
15
7.8
lead terminal blocks, please refer to pages 38,74 and 75.

16
Undervoltage trip (UVT) ratings

10
22 6
*1
25 21 OCR
Left side installation Separate installation Controller Designations contoller
9 Terminal screw 9 Terminal screw

Small type of breaker Small type of breaker
or fuse or fuse Frame size 50A-250A 400A-2500A
Instantaneous type XCU IS XCU 4JS
Time delay type XCU ID XCU 4JD
57.5
81.5
59
83
45
69
ON ON
P2 P2
P1 support support
P1
UC2 OFF UC2 OFF
UC1 UC1 50A to 250A frame 400A to 2500A frame
UVT UVT
controller controller
NOTE:Terminals UC1 and
UC2 are already connected
46
Combinations of Internally Mounted Accessories
Breaker type
XE100NS XE100NS XE400NS
XE XE225NS XE600NS
XS50NB XS50NB XS400CJ XS2000NE

XS125CJ XS400NJ XS2500NE
XS125NJ XS400CE
XS160NJ XS400NE
XS250NJ XS630CJ
XS XS250PJ XS630NJ
XS630CE
XS125CS XS630NE
XS125NS XS800NJ
XS800NE
XS1250NE
XS1600NE
XH125NJ XH400NE
XH160NJ XH630NE
XH XH250NJ XH800PS
No. of 1 2 3,4 3,4 3,4

poles
Internally mounted accessories

AX,AXE
AL,ALE
SHT **
UVT
AX,AXE
AL,ALE
AX,AXE
SHT
AX,AXE
UVT
AL,ALE
SHT
AL,ALE
UVT
AX,AXE
AL,ALE
SHT
AX,AXE
AL,ALE
UVT
Note:Accessory combinations are restricted when utilizing plug-in types. Please refer to page 92.
Note: **
Not fitted with anti-burn out switch.
AXE UVT Undervoltage trip
Key: AX,AXE Auxiliary switch
AX
ALE Left pole

AL,ALE Alarm switch Handle
AL Right pole
SHT Shunt trip
47
Externally Mounted Accessories
Overview
MIB
REB
PFB
REF
PMB
MIF
PRC
LTP
ON
ON F
OF
F
OF
MIW
PRC
REB
REF
Designation Description Section Page
FCS Front connect screw 6 82,88,89

PWC Solderless terminal 6 91
BAR Attach bar 6 87
REF Rear connection flat bar 6 89
REB Rear connection bolt stud 6 88
PRC Plug-in rear connection 6 89
PFB Plug-in attach bar contact Terasaki
LTP Plug-in lead terminal 6 92
LTF Accessory lead terminal 5 74,75
LTS Accessory lead terminal (angled entry) 5 74,75
PMB Plug-in mounting base 6 84
TCF Terminal cover (front connected) 5 71
TCR Terminal cover (rear connected) 5 72
TBA Interpole barrier 5 73
XCU UVT controller 5 46
ELB Earth leakage block 5 54
EHA Extension handle 5 65
HL Handle lock 5 66
MOT Motor operator 5 50-53
OMM Operating handle, variable depth 5 61-64
OHE Operating handle, panel mounted 5 56-58
OHJ Operating handle, breaker mounted 5 59,60
MIF Front mechanical interlock 5 67
MIB Rear mechanical interlock 5 68
MIW Wire mechanical interlock 5 69
48
Overview
ON
F
OF
TCR
OHJ
TCF
I
IP.
TR
OHH
PWC
OHE
TBA
N
IO
AT
ER
OP
AL
NU
MA
FCS NT
COCATIO
IN ON D
DI
T
AC N
PE
TRIPFF
O
ON
I
LTP BAR ak
O
MO ATO
PE
R
R
TO R
Bre Ty
pe
D4
m
Te XM
E
0N
40
XH
l
ria
0A Se E
40 ns
P2
In
ctio P1
ne Off
Con On
ce
ur
so
TE
NO
E
N P2
TIO
CAU P1
Off
On
LTF/LTS
TO
MOT
SH
PU IP
ON
TR
DF
F
OF
XCU
K
LOC
OCK
UNL
HL
EHA
BAR
PWC
ak
ELB Tem
Bre
LO
AD
49
Motor Operators (MOT)
Motor driven types
ON/OFF indicator
Operating handle
mounting shaft
Motor driven type 1 Motor driven type 2

Ratings and specifications
Applicable breakers XE Series XE100NS, XE225NS Reference Notes
XS Series XS50NB, XS125CJ, XS125NJ XS2000NE 1 Permissible operating voltage range as
XS160NJ, XS250PJ, XS250NJ XS2500NE
XH Series XH125NJ, XH160NJ, XH250NJ
follows:
Operating voltage 1 AC100, 110V AC rated, 85 to 110% of the rated voltage
200, 220V DC rated, 75 to 110% of the rated voltage
DC100, 110V
Automatic Reset Yes 2 AC100-110V
Note: AC rated operating voltage 380V or
No 200-220V 400-460V a power transformer is available
Steady-state r.m.s. 5 AC100 50/60Hz 0.9/3.9 0.85/2.2 (optional)
amp/inrush amp (A) -110V 50/60Hz 0.9/3.7 0.85/2.2
6 AC200 50/60Hz 0.45/1.8 1.3/2.1
-220V 50/60Hz 0.45/1.6 1.3/2.1 2 Requires breakers auxiliary switch (1b-
7 DC100V 0.85/3.2 1.1/1.8 contact). This will be wired at the factory (on
110V 0.85/3.2 1.2/2.0
Operator Type Motor driven types (1) Motor driven type (2)
request) when the breaker/motor operator
Operating Time(s) ON 1.0 2.0 assemblies are ordered. However, when all
3 4 OFF, RESET 0.85 1.6 the auxiliary switch contacts are specified for
Control switch ratings 250V, 5A 250V, 5A
Power source capacity (VA) 100 300
other purposes, an external auxiliary relay (not
Withstand voltage AC1000V AC1000V supplied) is required to be controlled by the
Weight (kg) 1.8 17 auxiliary a-contact of the breaker and use the
Note: ; Yes or available,
; No or not available
relays normally closed contact (b-contact) for
automatic reset.
3 Time values at the rated operating voltage.

Allow a longer time for the motor operator to
complete the operation, at lower operating
voltage.
4
The motor operator is of a short time duty. Do
not subject it to more than 10 continuous ON-
OFF operations. If this occurs, allow the
motor operator to cool for at least 15 minutes.
Operating Procedures for Motor Driven Type (1) 5 Maximum values at 110V AC
6 Maximum values at 220V AC
Motor Operation 7
Special specification, available on request.
ON Control Automatic Reset (Optional) CAUTIONARY NOTES

Operating the ON switch energises the motor The automatic reset feature If the motor operator is turned ON with the
which turns ON the breaker. When the can be incorporated by adding the breakers breaker OFF and the UVT de-energised,
breaker is energised the limit switch operates auxiliary switch contact (b-contact) in parallel apply the power and complete one ON-OFF
to de-energise the motor. with the OFF/RESET control switch. operation. (The breaker cannot be turned
Note: This is not a self-holding type. Gives a Note: When the cause of the trip has not been ON). Then complete one ON operation again
signal exceeding the operating time. removed the ON-TRIP-RESET-ON operation (The breaker can be turned ON)
is repeated. Therefore, do not use the ON
OFF Control operation switch which is normally closed. When the breaker is ON and is then tripped,
Operating the OFF/RESET switch energises the ON/OFF indicator on the motor operator
the motor which turns OFF the breaker. When Manual Operation will be indicating ON until the breaker is reset.
the breaker is energised the limit switch To operate the mechanical test facility of the Note:The breakers condition may differ.
operates to de-energise the motor. motor operator pump the manual lever left and Note:Allow several minutes to cool when a
Note: This is not a self holding type. Gives a right approximately 20 times. thermal-magnetic breaker is tripped by a
signal exceeding the operating time. Note: This facility must not be used for ON thermal overload trip, then reset the breaker.
load operations.
RESET Control
Operate the OFF/RESET switch to reset the Lock in OFF position
tripped breaker. When the breaker is reset The breaker can be padloked in the OFF
(OFF) the limit switch operates to de-energise position. (padlock not supplied).
the motor.
Note: This is not a self holding type. Gives a
signal exceeding the operating time
50
Operating procedures for motor driven type (2)

Handle switch
Motor operation RESET control With the addition of a handle switch, the motor
ON control Operate the OFF/RESET Switch to reset the operator mechanism can be automatically
Operating the ON switch energises the relay tripped breaker. Circuit operation is the same brought to the manually operated position (ON
(X) via the motor switch 2-3 (closed). This in for the OFF Control procedures. or OFF) on removal of the handle, providing
turn energises the motor, which turns the that the motor operator is powered up.
breaker ON. When the breaker is ON, the Automatic reset (Optional)
motor switch is thrown to the other side The automatic reset feature CAUTIONARY NOTES
resulting in the relay (X) de-energising and can be incorporated by connecting the When the breaker is ON and is then tripped,
stopping the motor. breakers auxiliary switch contact (b-contact) the ON/OFF indicator on the motor operator
in parallel with the OFF/RESET control switch. will indicate ON until the breaker is reset.
OFF control Note: The breakers condition may differ.
Operating the OFF/RESET Switch energises Manual operation
the relay (Y) via the motor switch 1-2 (closed). Position the manual handle (supplied with
This in turn energises the motor which turns motor operator) onto the motor operator shaft.
the breaker OFF. When the breaker is OFF Turn the handle anti-clockwise to turn the
the motor switch is thrown to the other side breaker OFF or RESET. During manual
resulting in the relay (Y) de-energising and operation (by handle) the motor operator shaft
stopping the motor. is disengaged from the mechanism. Remov-
ing the handle automatically engages the shaft
with the motor operator mechanism.
Control circuit
Motor driven type (1) Motor driven type (2)
AC, DC Power supply
+ AC ON
A 3
X Motor switch
OFF ON OFF (RESET) 1 2
B Y
(RESET) Handle switch
Xa Ya
6
C 4 5
D C B A Auto* Xa Xa
reset
M
switch 9
Source (optional)
Ya Ya
Xb 7 8
D
R
Yb
Auto reset Limit
switch (optional) switch E
X
*R
M
x2 x1 DC ON
A 3
X Motor switch
OFF (RESET) 1 2
B Y
Handle switch
Xa Ya
6
C
+ 4 5
E * Fitted in case Auto* Xa Xa

reset
M
200-220VAC rated Source switch
(optional)
Ya Ya 9
Xb 7
control voltage 8
D
R
Yb
E
X: Relay
M: Motor
Note: *External to motor operator
+ DC Application available on request. Note: *External to motor operator
Customer wiring shown in blue Customer wiring shown in blue 51
NEW
Spring Charged Types
Manual
operating
Manual handle
operating
handle
Indicator
Indicator
Lock plate
Lock plate
Control circuit
Trip button
Trip button Control circuit terminals
terminals
Type XMD4 Type XMD6, XMD9
Positive contact indication Easy maintenance Availability
Colour coding indicates the true position of Breaker mounting, removal, and even setting XMD9 available now.
the contacts clearly: ON (red), OFF (green), changes can be done without removing the XMD4/6 available by the end of 2003. Until
TRIP (white). motor operator. then the XMC motor operator will be supplied
for 400, 630 and 800AF. Please refer to
catalogue '98-T20E for XMC information.
Manual ON/OFF operation Fast closing operation

with one stroke
Closing in 60ms or less. The closing time
remains constant over repeated operations.
Lever pumping is no longer required.

Type of Motor Operators XMD4 XMD6 XMD9
Applicable Breakers XE Series XE400NS XE600NS
XS Series XS400CJ XS630CJ XS630NE XS1250NE XS1250ND
XS400NJ XS630NJ XS800NJ XS1600NE XS1600ND
XS400CE XS400NE XS630CE XS800NE Lock Plate
XS1000ND
XH Series XH250PE XH630NE XH800PS
XH400NE XH800NE
Rated Operating AC 100-115V 50/60Hz 5.5 mm
Voltage (V) 200-230V 50/60Hz
DC 100-110V
24V padlock
Lock in "OFF" position (standard)
Manual Trip Button * * The breaker can be padlocked in the OFF
Steady-state r.m.s. AC100 ON 1 /3.1 /3.1 /3.1
position by pulling out the lock plate, and locking it
Amp/inrush Amp (A) -115V OFF, RESET 1 1.2/5.7 1.8/6.0 1.8/6.0
with a padlock.
AC200 ON 2 /1.2 /1.2 /1.2
When the breaker is ON, the lock plate cannot be
-230V OFF, RESET 2 0.7/3.0 1.0/3.2 1.0/3.2
pulled out.
DC100 ON 3 /0.8 /0.8 /0.8
Up to three locks can be used.
-110V OFF, RESET 3 1.0/4.0 1.1/4.2 1.1/4.2
Padlocks not supplied.
DC24V ON /4.5 /4.5 /4.5
OFF, RESET 4.0/12.0 4.0/12.0 4.0/12.0
Type of operation Spring Charged Spring Charged Spring Charged
Operating Time(s) ON (Maximium values) 0.06 0.06 0.06
OFF, RESET 4 3 3 3 NOTE
Control Switch Ratings 250V, 5A 250V, 5A 250V, 5A : Yes or available
Power Source Capacity (VA) 300VA 300VA 300VA 1 : Maximum values at AC115V, 50Hz
Dielectric withstand voltage AC1500V (AC500V) AC1500V (AC500V) AC1500V (AC500V) 2 : Maximum values at AC230V, 50Hz
The value in brackets for 24V DC 3 : Maximum values at DC110V
Weight (kg) 4.7 5.6 6.4 4 : Maximum values at the rated operating voltages
* Trip button on breaker to be used (accessible with motor fitted)
52
Motorised operation Anti-pumping function Automatic reset

ON CONTROL When the breaker is turned ON and the An alarm switch (a-contact) fitted in the
When the ON switch is closed, the latch closing spring is released, self-hold control breaker, can be used to induce recharging of
release coil (LRC) is excited and the closing relay X is activate. Xa-contact is held closed, the closing spring and automatically reset the
spring is released. The breaker quickly and Xb-contact is opened. While the ON MCCB. Connect the automatic reset circuit
closes and goes into ON status. When the switch is closed, latch release coil (LRC) will as shown below.
closing spring is released, the limit switch not be excited even if the OFF switch is
(LS) is opened and the LRC is de-excited. closed or an automatic reset circuit is being It is recommended that a time delay of
used. Pumping is thus prevented. approximately 3 minutes is introduced to the
OFF CONTROL
automatic reset circuit for thermal magnetic
When the off switch is closed, self-hold
MCCB's. In the event of an overload trip this
control relay (Y) is activated and motor (M)
will prevent the motor operator repeatedly
operates to charge the closing spring. The
driving the MCCB between the tripped and
breaker changes to OFF status.
reset positions while the thermal element is
hot.
RESET CONTROL
When the breaker is in TRIP status, closing If an alarm signal is also required for external
the OFF switch activates self-hold control Automatic charge/discharge control, contact Terasaki for details.
relay (Y) and starts motor (M). Motor (M)
charges the closing spring and resets the function
breaker.
If the breaker is closed manually (ON) while
the power source is on, the handle switch
(HS) induces automatic release of the
closing spring. Likewise, if the breaker is Off P1
opened manually (OFF), the springs are
automatically charged. If the breaker is alarm switch (a-contact)
opened or closed while the power source is
Manual operation off, later when the power source is turned on,
the closing spring will automatically be
ON, OFF (RESET) charged or discharged to match the ON/OFF
The breaker can be opened (OFF or RESET) status of the breaker. This automatic charge/
and closed (ON) alternately by pulling the discharge function is necessary to prepare
operating lever down in one full stroke. ON/ the closing mechanism for the next ON/OFF
OFF operation of the breaker is possible operation. The sound of the charging or
without charging or releasing the closing discharging of the spring should not be
spring. mistaken for a malfunction.
TRIP
The breaker can be tripped by pushing the
TRIP button on the motor operator of type
XMD4. (For XMD6 and XMD9, use the Trip Control circuit AC and DC
button of the breaker)
Emergency Trip
"OFF" LS
"ON"
Opening the breaker (OFF) using the motor at at
operator takes up to 3 seconds. If a remote Spring Spring
charged charged
emergency OFF function is necessary,
incorporate the shunt trip device (SHT) or the
Yc
undervoltage trip device (UVT) into the
breaker.
LRC X Y
PRECAUTIONS REGARDING USAGE

Xb Yc
If using the UVT option, be sure to reset the
UVT before closing the breaker. Ya Ya
The motor operator must be supplied with

voltage within the following range:
DC: 85-110% of rated voltage Xb Xa
AC: 85-110% of rated voltage "ON" LS "OFF" "OFF" HS "ON"

"OFF"
at at at
Operation at low voltage may burn out the Spring
at
MCCB MCCB at
Spring locked
motor. charged charged ON or TRIP ON or TRIP
Position Position
On Off P1 P2 E
Reset
E E
+
_ _
+
Power Supply
X: Anti-pumping relay
Y: OFF signal self-holding relay
LRC: Latch release coil (closing coil)
M: Motor
: Field coil
HS: Breaker handle position switch
Note: Customer wiring shown in blue 53

Earth Leakage Block (ELB)
NEW Introducing advanced earth leakage protection for Terasakis range of compact
MCCBs.
Designed as a space saving module, the earth leakage block adds comprehensive
personnel and equipment protection to the impressive current limiting abilities of the
TemBreak 125A and 250A range of MCCBs.
Manufacturted to the highest degree of quality the earth leakage block is fully compli-
ant with all relevant national and international standards as well as satisfying all EMC
requirements, giving protection you can rely on.
8 1 2 3
3 Power Alarm
1
0.3
0.1
In (A) TemBreak
0.03 ELB 125-S ON 50
200/440 V 50 / 60 HZ
%In
Trip
In 125 A
IEC 947-2
E/L trip OFF 70
700
400
200
60
t (ms)
T
0
LOAD
7 6 5 4
for dielectric test
CAUTION remove this cover
1. Power indication LED (Green)

2. *Local pre-trip alarm indication LED (Red)
3. *Trip/Non-Trip and alarm current sensitivity dip switches
4. Test push button
5. Front cover sealing point
6. Mechanical trip indication
7. Time delay setting dial
8. In residual current setting dial
9. Dielectric test disconnect cover
Note *Available on ELB - A only
Available in two models.

The ELB - S offers a flexible range of settings for earth leakage protection, as well as local voltage presence and trip indication.
The ELB - A is equipped with all standard features and in addition provides a Trip/Non Trip function which allows the unit to act as
alarm or tripping device, together with local and remote earth leakage indication. Refer to page 20 for specifications.
Type ELB-S ELB-A

Applicable breakers 125 AF YES YES
250 AF (2) YES YES
RATINGS
Current sensitivity 0.03
In (A) 0.1
(adjustable) 0.3
1.0 Note: ELB units are factory fitted to the required MCCB.
3.0
Operating voltage 200-440V AC : Standard. This configuration is used unless otherwise specified.
Operating frequency 50/60 Hz : Optional. Specify when ordering.
FEATURES : Yes or available
Visual trip indication : No or not available.
Push-Button test (1) : Internal Diameter 35mm, 60mm, 80mm or 110mm
Pick-Up LED (2) : Excluding XH250PE
Pre-Trip alarm contact (3) (3) : Set at 50% or 70% In by dip-switch
Trip/Non-Trip function (4) (4) : Set by dip-switch
54
Earth Leakage Block ELB & TZS-AD Relay
ELB-S and ELB-A Dimensions
N N
155
155
80
80
79 79 (xS)
96 (xH)
120 86 4 120 86 (xS) 4
103 (xH)
125AF 160/250AF
TZS-AD Relay
Owing to the wide range of applications for the use of earth leakage protection, TZS-AD has
been designed to be as flexible as possible. Response sensitivity current is adjustable in five
steps to eliminate the need to change the relay in the case of a change in circuit specification.
The relay features surge protection as standard, and is resistant to nuisance tripping caused by
harmonics.
A range of current tansformers with internal diameters of between 15 and 100mm are available
to interface with the TZS-AD relay.
Please refer to page 20 for ratings and specifications.
55
Handle Operating Mechanism, Panel Mounted Type (OHE)
Figure 1
This is used when the breaker is installed in a Handle operation
control centre/switchboard or when it is Operation Handle
required to be manually operated from the ON
outside of the door. ON - Turn the handle anti-clockwise to the ON TRIPPED
position on the indication plate.

Panel lock OFF - Turn the handle clockwise to the OFF
OFF
This enables the door(s) of the control centre / position on the indication plate.
switchboard to remain closed. RESET
OPEN
Panel lock release
Note: Terasaki recommend provision should RESET COVER
be made for a hook holder (not supplied. When the breaker trips, the handle indicates Position indication plate
Refer to figure 2). TRIPPED. Turn the handle clockwise to the

RESET position. This will reset the breaker. Handle lock
Panel/lock release (refer to Figure 1) Padlock (not supplied)
When the release knob is turned clockwise the Opening the panel Handle
door can be opened with the handle in any Turn the handle clockwise to OPEN COVER.
position (ON/OFF or TRIP). The lock is released and the panel can be
opened.
Handle lock (refer to Figure 1)
The external operating handle can be locked Colour of handle: Black
(padlock not supplied) to prevent unauthorised
switching (ON and OFF) of the handle. Ordering Note: Panel lock release knob and
Specify the panel mount and position indica- padlock are not supplied.
tion plate types (refer to Table 1).
Panel mount: XFE21 Indication plate 1B-B-NP
(example) 8
Padlock (not supplied)

XFE21 1B-B-NP
Panel mount Indication plate
56
Outline dimensions (mm). Types : XFE2-6 Figure 2
ASL : Arrangement Standard Line XFE2 (TFE-1) XFE4, 6
Panel Mounting plate Operating plate Mounting plate Operating plate
Mounting plate Position indication plate
C (MAX.)
C(MAX.)
Hook Hook
C
L
ASL
D (MAX.)
D (MAX.)
E F E F
A B G Position indication plate G
Mounting dimensions
XFE 2, (TFE-1) XFE4, 6,
C
L CL
L 2xM3 Tapped hole L 2xM3 Tapped hole
Mounting hole W for indication plate Mounting hole W for indication plate.
d d
J
M
J
ASL C
L
H
K
K
J
J
N
N
10 12
Hook holder O Hook holder O

(not supplied) (not supplied)
P Panel door 1.6 to 3.2mm thick P Panel door 1.6 to 3.2mm thick
R
R
V
Hook holder Hook holder

(not supplied) (not supplied)
S T S T
U U
H
L H
L
Dimensions table (mm) Table 1
Frame (A) Breaker Op. handle Ind. plate d A B C D E F G H J K L M N O P R S T U V W
50 XS50NB XFE21 1B-B-NP 24 27.5 40 89 103 35 56.6 100 5 50 27 110 58 58 5 35 12.5 12 28 75 104 6
100 XE100NS XFE21 1B-B-NP 24 27.5 40 89 103 35 56.6 100 5 50 27 110 58 58 5 35 12.5 12 28 75 104 6
125 XS125CJ, XS125NJ XFE22 3 122
XH125NJ
225/250 XE225NS XFE22 3X-A-NP 24 27.5 40 89 103 35 56.6 100 2.5 50 27 110 58 82 5 35 12.5 12 28 75 122 6
XS160NJ, XS250NJ
XH160NJ 139
XS250PJ
XH250NJ
XH250PE XFE4 4X-A-NP 27 35.6 40 112 122 50 80.8 130 8 60 30 110 58 82 10 50 18.5 15 40 105 152 8
400 XE400NS, XS400CJ XFE4 4X-A-NP 27 35.6 40 112 122 50 80.8 130 8 60 30 110 58 82 10 50 18.5 15 40 105 152 8
XS400CE, XS400NE
XS400NS, XH400NE
600 XE600NS, XS630CJ XFE6 4B-A-NP 40 47.4 58 142 142 60 105 130 8 70 35 140 70 105 10 60 18.5 15 50 125 168.9 12
XS630NJ, XS630CE
XS630NE, XH630NE
800 XS800NE, XH800PS XFE6 4B-A-NP 40 47.4 58 142 142 60 105 130 8 70 35 140 70 105 10 60 18.5 15 50 125 168.9 12
XS800NJ, XH800NE
1250 XS1250NE XFE6 4B-A-NP 40 47.4 58 142 142 60 105 130 12 70 35 140 70 105 10 60 18.5 15 50 125 199.4 12
1600 XS1600NE XFE6 4B-A-NP 40 47.4 58 142 142 60 105 130 12 70 35 140 70 105 10 60 18.5 15 50 125 219.4 12
57
Operation Type XFE 10

ON
Turn the handle clockwise to the ON position
on the indication plate.
OFF
Turn the handle anti-clockwise to the OFF
ON
position on the indication plate.
ED Nameplate
PP
RESET
TRI
When the breaker trips, the handle indicates
tripped. Turn the handle anti-clockwise to the OF
RESET position. This will reset the breaker.

OP
F
ES
EN
O ET
C
OPENING THE PANEL VE

R
Turn the handle anti-clockwise to OPEN
COVER. The lock is released and the panel
can be opened.
Panel lock release
Handle
Outline Dimensions (mm) (Breaker types XS2000NE, XS2500NE)

CL
Panel
CL
130
Mounting hole 11
Mounting plate
M3 x 0.5 tapped hole
for indication plate
42
55
130
ASL
220
260
CL CL CL
57.5
Hook holder
(not supplied)
Hook
13
195
Release
28
140
78 80 173.2 150
CL
180
20 160 Panel
door
25
Hook holder
295
(not supplied)
HL
(Rear type)
58
Handle Operating Mechanism, Breaker Mounted Type (OHJ)
90 ON/OFF OPERATION. Figure 3
The handle operation and ON/OFF indicator R:Right power supply type U: Upper power supply type L: Left power supply type
are the same irrespective of the breaker
mounting direction, being vertical or horizontal.
This also applies to the panel cut-out. Line
ON (I) ON (I) ON (I)

Double insulation structure
Load
Provides an even higher degree of safety.
OFF (0)
OFF (0)
OFF (0)
Load
Line
Line
Panel lock mechanism
The panel door cannot be opened when the
handle is in the ON or OFF position. The panel
door can only be opened in the RESET Load
position.
Equipped with a lock (reverse interlock)
mechanism which does not permit the breaker
to be closed while the panel door is opened.
The lock can be released.
When the panel lock release is turned
counterclockwise the panel door can be
opened even when the handle is in the ON or
OFF position.
Handle Lock Mechanism

The handle can be locked in the ON or OFF
position. Upto 3 padlocks can be fitted
(padlock not supplied).
Ordering code
Please specify the correct type code when
ordering (refer to Figure 3).
TFJXX U
Mounting Direction
U Upper power supply
L Left hand power supply
R Right hand power supply
Additional Options
Please specify at the time of ordering
Standard Option
Colour Black Yellow base
Red handle
IP 3X 55
59
Handle Operating Mechanism, Breaker Mounted Type (OHJ)
Outline dimensions (mm)

TYPE TFJ-2
HL HL
Panel cutout
105 90
HL HL HL
Panel Axis of handle and
toggle of the breaker
ON (I) Panel plate
H>0
H>0
E
Left
B
Right
OFF (0)
Hinge
105
CL CL CL Hinge
Hook lever
78
ASL ASL
C
Panel Lock
Release 1.2~ 3 poles 4 - 15
3.2 Handle mounting position Over 5H+50 Over 5H+110
Lock lever 4 poles Tapped hole d
A 2 relative to the breaker
Max. 61 78
43 D
Relative positions at the hinges and
handle when viewed from the breaker load side
The panel cutout is the
same whether the breaker
is mounted horizontally
or vertically
TYPE TFJ-3
HL
Panel cutout
HL
150 138
HL HL HL
Panel Axis of handle and
toggle of the breaker
ON (I) Panel plate
H>0
H>0
E
B
Left Right
OFF (0)
150
Hinge
112
CL CL CL Hinge
Hook lever
ASL ASL
C
Panel Lock
Release 1.2~ 3 poles 4 - 15
3.2 Handle mounting position
Lock lever 4 poles Over 3H+70 Over 3H+130 Tapped hole d
A 2 relative to the breaker D
Max. 84 51 112
Relative positions at the hinges and
handle when viewed from the breaker load side
250
26
Handle extension (optional) 28
41
Dimensions table (mm)

Frame (A) Breaker No. of poles Op. handle A B C D d E
50 XS50NB 3 TFJ21B 106 55.5 55.5 25 M4 0
100/125 XE100NS 3 TFJ21XH 106 55.5 55.5 25 M4 0
XS125CJ 3,4 TFJ22X 124 66 66 30 M4 0
XS125NJ
XH125NJ
160/225/250 XE225NS 3 TFJ23XS 130 63 63 35 M4 0
XS160NJ 3,4
XS250NJ
XH160NJ 3,4 TFJ23XH 147
XS250PJ
XH250NJ
XH250PE TFJ34X 157 107 107 45 M6 0
400 XE400NS 3 TFJ34X 157 107 107 45 M6 0
XS400CJ 3,4
XS400NJ
XS400CE
XS400NE
XH400NE
600/630 XE600NS 3 TFJ36X 168 126 117 70 M8 +4.5
XS630CJ 3,4
XS630NJ
XS630CE
XS630NE
XH630NE
800 XS800NJ 3,4 TFJ36X 168 126 117 70 M8 +4.5
XS800NE
XH800NE
1250 XS1250NE 3,4 TFJ38X 197 184 154 70 9 +15
1600 XS1600NE 3,4 TFJ38X 217 184 154 70 9 +15
60
Handle Operating Mechanism, Panel Mounted, Variable Depth Type (OHH)
Figure 5
This consists of an operating mechanism

mounted on the breaker, an operating handle
mounted on the panel door and a square shaft
Panel lock release knob
to connect the mechanism with the handle.
The release knob enables the panel door to Power
be opened with the handle in the ON source
position. To release: turn the release knob in
the direction of the arrow (marked) with a flat-
ON
bladed screwdriver.
O
I
Horizontal mounting
('ON' position left hand side)
Figure 6
Anti-clockwise 'ON'

Power
O source
ON Handle lock (Variations of use)

I The operating handle can be padlocked in the
ON or OFF position. The operating
mechanism mounted on the breaker can be
padlocked (not supplied) in the ON or OFF
Horizontal mounting
position.
('ON' position right hand side)
Handle switch (optional)
A microswitch (contact 1C) may be fitted onto Position labels (two types) ON and OFF or I
Clockwise 'ON' the operating mechanism for ON-OFF status and O
indication and electrical interlocking purposes.
Operating direction of handle Mounting direction of breaker

There are two types: Anti-clockwise for ON The breaker mounting directions are allowed
and clockwise for ON. They are distin- with this type of handle (OHH), as follows:
guished by their type designation. (1) Vertical with the ON position up.
(normal) (refer to figure 4).
Panel lock (2) Horizontal with the ON position left hand
The external operating handle keeps the panel side (Refer to Figure 5).
door locked when in the ON position. There (3) Horizontal with the ON position right hand
are two types, RESET, Open and OFF, Open. side (Refer to Figure 6).
Note: Relative positioning of the breaker and
Reset, Open (Standard type) the handle (OHH) differs from one mounting
The handle is turned to the RESET/OPEN direction to another (Refer to Figures 4,5 and
COVER position to open the panel door. 6).
Square shaft standard dimensions (refer to
OFF, Open Table 2). Shafts can be cut to required length.
The handle is turned to the OFF position to Figure 4
Refer to page 62 for cutting procedure, and
open the panel door. Tables 3 and 4 for dimensions.
Power source
LB
LA LB
Table 2
Shaft type LA (mm) LB (mm) Frame (A)
O STD1 327 8 50-250
LNG1 427
STD2 304.5 15.8 400-1600
LNG2 404.5
Vertical mounting ('ON' position up)
61
Shaft selection and cutting procedures

Measure the length (F) between the front Note: Please specify the correct catalogue
cover surface and mounting face of the code when ordering, as follows:
breaker (Refer to Figure 7). Compare this
length to the dimension table (Refer to Tables
3 and 4. Applicable Shaft F). XFH A22 RO STD1 N1
If the shaft measured is not of a standard
length F, then cut the shaft to the required Position label
length (Refer to Figure 8). Type designation direction of Type designation N1 for
Apply rust inhibitor to the exposed end operation anti-clockwise 'ON' or 'ON' and 'OFF' labels. N2
(aluminium bronze paint or similar). clockwise 'ON' and applicable for 'I' and 'O' labels.
breakers.
Square shaft
Panel lock Select from Table 2:
Type designation RO for STD - Standard;
RESET open type or OO for LNG - Long.
OFF Open type.
NOTE: Colour of handle, Black.
Figure 7
F'
(F)
Square shaft fixing screw

For types 1 and 2 size M5
For types 3 and 4 size M6
Figure 8
(F-F')
LA-(F-F')
LA
62
Handle Operating Mechanism, Panel Mounted, Variable DepthType (OHH)
Anti-clockwise 'ON' Clockwise 'ON'

61.5 +10
F 0
B
Panel lock HL B 39.5
A
release knob
L A 12
J
ON-side HL
A
ON-side 14
E
I E
C I
ASL C 80
60 ASL
60 Panel
D
D
Panel
OFF-side
for operating mechanism
OFF-side
L
for handle
HL
A A
HL HL
40 MSL 40
12
70
I
Minimum distance from door
C C 66 hinge to mounting position
66 ASL ASL Hinge
H
6 6 Padlock (mm) (not supplied)
G
66 66
MSL
5
Panel cut-out Drilling plan for breaker Panel cut-out
mounting holes
(front connection)

A B C D E F G H I J L
Frame (A) Breaker No. of poles Anti-clockwise Clockwise Applicable shaft
ON ON STD1 LNG1
50 XS50NB 3 XFHA1 XFHC1 25 75 4 65 65 373 473 25 55.5 55.5 27.75 37.5
100/125 XE100NS 3 XFHA1 XFHC1 25 75 4 65 65 373 473 25 55.5 55.5 27.75 37.5
XS125CJ 3 XFHA22 XFHC22 30 90 4 77.5 77.5 373 473 30 66 66 25 45
XS125NJ 4 120
XH125NJ
160/225250 XE225NS 3 XFHA23S XFHC23S 30 105 0 82.5 82.5 390 490 35 63 63 17.5 52.5
XS160NJ 4 140
XS250NJ
XS250PJ 3 XFHA23H XFHC23H 30 105 0 82.5 82.5 407 507 35 63 63 17.5 52.5
XH160NJ 4 140
XH250NJ
63
Anti-clockwise 'ON' Clockwise 'ON'

B B 78 F +15
HL 0
Panel lock release knob HL Panel lock release knob
A L A
J
J 54
ON-side ON-side 13
15
E E
K
100
ASL ASL
C C
Panel
K
D D
Panel

OFF-side
for operating mechanism
OFF-side
L
A HL Padlock (not supplied)

A for handle
HL HL
60
60
MSL
12
I 100
Minimum distance from door

C 86
86 hinge to mounting position
ASL Hinge
C
H Padlock (mm) (not supplied)
6 86 86
6 6
MSL
d
G
Panel cut-out Drilling plan for breaker Panel cut-out
mounting holes
(front connection)

A B C D E F G H I J K L d
rame (A) Breaker No. of poles Anti-clockwise Clockwise Applicable shaft
ON ON STD2 LNG2
250 XH250PE 3 XFHA34 XFHC34 42 140 4 130 130 382.5 482.5 45 107 107 22 100 70 M6
4 185
400 XE400NS 3 XFHA34 XFHC34 42 140 4 130 130 382.5 482.5 45 107 107 22 100 70 M6
XS400CJ 3 140
XS400NJ 4 185
XS400CE
XS400NE
XH400NE
600 XE600NS 3 XFHA46 XFHC46 55 210 4.5 132 141 384 484 70 117 126 0 140 105 M8
XS630CJ 3 210
XS630NJ 4 280
XS630CE
XS630NE
XH630NE
800 XS800NJ 3 XFHA46 XFHC46 55 210 4.5 132 141 384 484 70 117 126 0 140 105 M8
XS800NE 4 280
XH800PS
XH800NE
1250 XS1250NE 3 XFHA49 XFHC49 55 210 8.5 170 200 415 515 70 154 184 0 140 105 M8
4 280
1600 XS1600NE 3 XFHA49 XFHC49 55 210 8.5 170 200 435 535 70 154 184 0 140 105 M8
4 280
64
Handle Extension (EHA)

B
Figure 20
F
Lock pin
D ON
H
F
OF
A C d
Handle Mounting and Removal

Pull lock pins out left and right in the direction
of the arrows, and slot the extension handle in
to place.
CAUTION! The lock pins are spring loaded.
Removal - Pull out left and right hand lock pins
and hold while removing.

Frame (A) Breaker Type A B C D E F G H d
600/630 XE600NS XHA9 60 40 26 37 71 108 78 10.5 10
XS630CJ
XS630CE
XS630NE
XH630NE
800 XS800NJ
XS800NE, XH800PS
XH800NE
1250 XS1250NE
1600 XS1600NE
*2000 XS2000NE XHA10 79 46 40 48 88 136 115 17 16
*2500 XS2500NE
Note: *Handle is supplied as standard with each breaker. (Optional with all other breakers)
65
Handle Holder (HH) & Handle Lock (HL)
Handle holder (HH) Handle lock (HL)

Position the handle holder (Refer to Figure 9) The Handle lock (Refer to Figures 10 and 11)
onto the breaker handle. This retains the enables the breaker to be padlocked (not
handle in the position required (ON or OFF) supplied) in either the ON or OFF position.
and also informs other would-be operators to
leave the breaker in the position indicated.
Handle holder and handle lock types

Frame (A) Breaker Handle holder Figure No. Handle lock Figure No.
50 XS50NB TKB-1DH 9 * 10
100/125 XE100NS TKB-1DH 9 * 10
XS125CS, XS125NS XKC2 11 (l = 36)
XS125CJ, XS125NJ, XH125NJ XKC2 11 ( l = 36) XKC2 11 (l = 36)
160/225/250 XE225NS, XS160NJ, XS250NJ XKC3 11 ( l = 39) XKC3 11 (l = 36)
XS250PJ, XH160NJ, XH250NJ
XH250PE XKC4 11 ( l = 58) XKC4B 11 (l = 58)
400 XE400NS, XS400CJ, XS400NJ XKC4 11 ( l = 58) XKC4B 11 (l = 58)
XS400CE, XS400NE, XH400NE
600/630 XE600NS, XS630CJ , XS630NJ XKC-6 11 ( l = 76) XKC6 11 (l = 76)
XS630CE, XS630NE, XH630NE
800 XS800NJ, XS800NE , XH800PS XKC6 11 ( l = 76) XKC6 11 (l = 76)
XH800NE
1250 XS1250NE XKC9 11 ( l = 86) XKC9 11 (l = 86)
1600 XS1600NE XKC9 11 ( l = 86) XKC9 11 (l = 86)
2000 XS2000NE XKC10 11 ( l = 94) XKC10 11 (l = 94)
2500 XS2500NE XKC10 11 ( l = 94) XKC10 11 (l = 94)
Note: *Specify handle lock (HL) at the time of ordering the breaker
Figure 9 Figure 10 Figure 11
Red Red Green
N
O
ON
FF
O
F
OF Less than 8mm dia
Retains handle in the 'OFF' position *Padlock (Not supplied)

Lock plate
Position the handle holder onto

the breaker handle with the lock
lever in the 'UNLOCK' position,
5mm dia this retains the breaker in the
*Padlock (Not supplied) position required (ON or OFF).
For handle lock (HL) insert
padlock (not supplied) with
N
O lever in 'LOCK' position.
*Note:Fits up to three padlocks
FF
O
Retains handle in the 'ON' position
Lock lever
K
LOC
K
LOC
UN
*Note:Fits up to three padlocks
66
Interlocking Solutions
Front Mechanical Interlock (MIF)

Panel cut-out
Outline dimensions (mm) s
ASL: Arrangement Standard Line t a u
ON ON
ASL
p
R
k
OFF OFF ASL
m
r
h
n
a
b f a f
L Slide knob stroke g
Note: Not applicable to front connection/
e
attached flat bar type breakers of 160,225,250
and 400A frame sizes

Frame (A) Breaker Pole a b c d e f g h k m n p r s t u L R
50 XS50NB 3 100 150 102 68 31.6 26.5 153 52.5 52.5 105 65 65 130 175 37.5 37.5 15 8.5
100/125 XE100NS 3 100 150 102 68 31.6 26.5 153 52.5 52.5 105 65 65 130 175 37.5 37.5 15 8.5
XS125CJ 3 100 150 122 86 31.6 26.5 153 62.5 62.5 125 77.5 77.5 155 190 45 45 15 8.5
XS125NJ
XH125NJ 4 130 180 122 86 31.6 26.5 183 62.5 62.5 125 77.5 77.5 155 250 45 75 15 8.5
160/225/250 XE225NS 3 115 180 108.5 86 31.6 34 183 51.5 60 111.5 82.5 82.5 165 220 52.5 52.5 15 8.5
XS160NJ 4 150 215 108.5 86 31.6 34 218 51.5 60 111.5 82.5 82.5 165 290 52.5 87.5 15 8.5
XS250NJ
XS250PJ 103
XH160NJ 103
XH250NJ 103
XH250PE 3 150 280 124 103 31.6 66.5 283 57.5 69.5 127 130 130 260 290 70 70 15 8.5
4 195 325 124 103 31.6 66.5 328 57.5 69.5 127 130 130 260 380 70 115 15 8.5
400 XE400NS 3 150 280 124 103 31.6 66.5 283 57.5 69.5 127 130 130 260 290 70 70 15 8.5
XS400CJ 4 195 325 124 103 31.6 66.5 328 57.5 69.5 127 130 130 260 380 70 115 15 8.5
XS400NJ
XS400CE
XS400NE
XH400NE
600/630 XE600NS 3 220 350 136 103 31.6 66.5 353 57.5 81.5 139 132 141 273 430 105 105 30 8.5
XS630CJ 4 290 420 136 103 31.6 66.5 423 57.5 81.5 139 132 141 273 570 105 175 30 8.5
XS630NJ
XS630CE
XS630NE
XH630NE
800 XS800NJ 3 220 350 136 103 31.6 66.5 353 57.5 81.5 139 132 141 273 430 105 105 30 8.5
XS800NE 4 290 420 136 103 31.6 66.5 423 57.5 81.5 139 132 141 273 570 105 175 30
XH800PS
XH800NE
1250 XS1250NE 3 220 340 129 120 39.6 61.5 343 58 74 132 170 200 370 430 105 105 30 8.5
4 290 410 129 120 39.6 61.5 413 58 74 132 170 200 370 570 105 175 30 8.5
1600 XS1600NE 3 220 340 129 140 39.6 61.5 343 58 74 132 170 200 370 430 105 105 30 8.5
4 290 410 129 140 39.6 61.5 413 58 74 132 170 200 370 570 105 175 30 8.5
2000 XS2000NE 3 330 185 40 59.5 449 72 72 144 193 257 450 650 160 160 25 10
4 440 185 40 59.5 559 72 72 144 193 257 450 869 160 269 25 10
2500 XS2500NE 3 330 185 40 59.5 449 72 72 144 193 257 450 650 160 160 25 10
4 440 185 40 59.5 559 72 72 144 193 257 450 869 160 269 25 10
Key Interlock
Remotely located MCCBs, or those at different frame sizes, can be interlocked using the Castell key exchange system. MCCBs of 125AF to 2500AF
can be supplied fitted with Castell locks, including those with OHH handles (pages 61-64) and certain motor operators. Please contact Terasaki for
details.
67
Rear Mechanical Interlock (MIB)

ASL: Arrangement Standard Line Panel cut-out
H CL
L :Handle Frame Centre Line CL
HL HL
ON side
M
J ASL ASL
L
F
N O P
H K
CL
Interlock mechanism
E
Note:Not applicable for front connected type

Mounting plate
with terminal bars of 160, 225, 250, and 400A
D
frame sizes. Contact Terasaki for details.

Frame (A) Breaker Pole A B C D E F G H J K L M N O P
50 XS50NB 3 155 80 68 34 92 65 65 155 55 165 40 25 42.5 80 42.5
100/125 XE100NS 3 155 80 68 34 92 65 65 155 55 165 40 25 42.5 80 42.5
XS125CJ 3 185 95 86 35 107 77.5 77.5 160 43 170 33 20 28 95 47
XS125NJ
XH125NJ 4 245 125 86 35 137 77.5 77.5 190 43 200 33 20 28 125 47
160/225/250 XE225NS 3 220 115 86 45 130 82.5 82.5 190 44 200 19.5 34.5 30 115 40
XS160NJ 4 290 150 86 45 165 82.5 82.5 225 44 220 19.5 34.5 30 150 40
XS250NJ
XS250PJ 103
XH160NJ 103
XH250NJ 103
XH250PE 3 285 145 103 58 161 130 130 220 72 250 21 41 52.5 145 52.5
4 375 190 103 58 206 130 130 265 72 295 21 41 52.5 190 52.5
400 XE400NS 3 285 145 103 58 161 130 130 220 72 250 21 41 52.5 145 52.5
XS400CJ 4 375 190 103 58 206 130 130 265 72 295 21 41 52.5 190 52.5
XS400NJ
XS400CE
XS400NE
XH400NE
600/630 XE600NS 3 430 220 103 74 250 132 141 430 83 440 41 52 110 220 110
XS630CJ 4 570 290 103 74 320 132 141 500 83 510 41 52 110 290 110
XS630NJ
XS630CE
XS630NE
XH630NE
800 XS800NJ 3 430 220 103 74 250 132 141 430 83 440 41 52 110 220 110
XS800NE 4 570 290 103 74 320 132 141 500 83 510 41 52 110 290 110
XH800PS
XH800NE
1250 XS1250NE 3 *
4 *
1600 XS1600NE 3 *
4 *
2000 XS2000NE 3 *
4 *
2500 XS2500NE 3 *
4 *
Note: *Contact Terasaki for details.
68
Wire Mechanical Interlock (MIW)

Wire mechanical interlocking is a practical solution for breakers mounted in seperate cubicle compartments, or of different frame sizes. The system
can be applied to breakers positioned at any angle relative to each other, provided the installation limits are observed.
Combination tables for wire mechanical

interlock
XLW 4 XLW6 XLW8 XLW9 XLW10 XLW 4 XLW6 XLW8 XLW9 XLW10
XE400NS XE600NS XS1250NN XS1600NN XS2000NN
XLW4 XS400NN XS630CJ XS1250NE XS1600NE XS2000NE
XS400CJ XS630NJ XS2500NN
XLW6 XS400NJ XS630NN XS2500NE
XS400NE XS630CE
XLW8 XH250PE XS630NE
XH400NE XH630NE
XLW9 XS800NJ
XS800NN
XLW10 XS800NE
XH800PS
XH800NE
Note: 'Yes' or available.
'No' or not available.
69
Installation of wire mechanical

interlock
Wire Mounting Hole Position Wire Support

Length (m) Pitch, P (mm) Length, L (mm) Method
1000 550 Support 2

points at
900 600 equal

1.5 intervals
750 700

650 450 Support at

the centre
500 500

1.0
350 530

* (1)
* (2)
* (1): minimum of 60mm + cubicle partition thickness

* (2): minimum of arc base distance if vertical.

: intermediate dimensions are acceptable.
Interlock Wire
Length, L
Cubicle
Partition
Interlock Bracket
Breaker
Pitch, P
70
Terminal Cover
Front-connection application (TCF) Screw-on Cover (Refer to Figure 13 )

Screw directly onto insert nuts in breaker
Note: The terminal cover protects breaker terminals and other live
cover.
parts from exposure. Terminal covers available for front or rear
Note: Insert nuts are not provided as
connection and plug-in types.
standard on breaker cover. Please specify if
Adapts to breaker type and use application.
terminal cover (TCF) is to be used when
A 2.5 C Snap-on Cover ordering the breaker.
XPR Type. To remove: press lever in direction of
D
TAKE OFF position (Refer to Figure 24).
Figure 12 Figure 13
B
Lever detail
Mounting screw
Lever
TA
KE
OF
F
Lift off
Fitting instructions (Option for IP20

protection). Figure 12
1: Cut holes in the pole covers to suit the size
of the cable.(An elongated hole is recom-
mended)
2: Before cable crimps are fitted,attach the
pole covers to the cables.
3: Attach the cables to the MCCB terminals. (Option for IP20
4: Attach the terminal cover to the MCCB. protection)
Ensure that the pole covers slide into the
pole cover slots as the terminal cover is
fitted.

Frame (A) Breaker Type Pole A B C D Snap-on Screw-on Figure No.
50 XS50NB XPR0 2 49 25 63 54 24
3 74
100/125 XE100NS XPR1 3 49 25 63 54 24
4 74
XS125CS, XS125NS XPR2H 1 30 40 79 78
XS125CJ XPR2H 3 89 40 79 78 24
XS125NJ, XH125NJ 4 124 70 79.4 M2.6 24
160/225/250 XE225NS, XS160NJ XPR3S 3 104 40 81 80 24
XS250NJ 4 144 70 81.4 M2.6 24
XS250PJ, XH160NJ XPR3H 3 104 40 98 97 24
XH250NJ 4 144 70 98.4 M2.6 24
XH250PE TPR-4BA 3 140 *180 110 99 96 M3 25
4 185 *240
400 XE400NS, XS400CJ TPR-4BA 3 140 *180 110 99 96 M3 25
XS400NJ TPR-4BS 3 140 *180
XS400CE 4 185 *240
XS400NE, XH400NE
600/630 XE600NS, XS630CJ TPR-5BA 3 215 130 99.5 ('ON' side) 99 M3 25
XS630NJ, XS630CE 4 285 102.5 ('OFF' side)
XS630NE, XH630NE
800 XS800NJ, XH800PS TPR-5BA 3 215 130 99.5 ('ON' side) 99 M3 25
XS800NE, XH800NE 4 285 102.5 ('OFF' side)
1250 XS1250NE TPR-5BA 3 215 130 115 99 M3 25
4 285
Note: Yes or Available. No or Not available
Note:* Breakers fitted with attached bars require the larger type terminal covers
71
Terminal Cover
Rear-connection and Plug-in Application (TCR)
A C Snap-on cover Screw-on cover (Refer to Figure 15)

D
(Refer to Figure 14) Screw directly onto insert nuts in breaker
To fit; snap-on' the cover on to the breaker. cover.
To remove, press lever to 'TAKE OFF' position Note:Insert nuts are not provided as standard
and lift off. on breaker cover. Please specify if terminal
B
cover (TCR) is to be used when ordering

breaker.
Figure 14 Figure 15
Lever detail
Lever Mounting
F screw
OF
KE
TA Megger probe hole
(4mm dia)
Lift off

Frame (A) Breaker Type Pole A B C D Snap-on Screw-on Figure No.
cover
50 XS50NB XPS1 2 49 10 55 54 26
3 74 63
100/125 XE100CS XPS1 2 49 10 55 54 26
XE100NS 3 74 63
XS125CJ, XS125NJ XPS2H 3 89 2 61.4 60.4 M2.6 27
XH125NJ 4 119
160/225/250 XE225NS, XS160NJ XPS3S 3 104 3 81.5 80.5 M2.6 27
4 139
XS250PJ, XH160NJ XPS3H 3 104 3 78.5 97.5 M3
XH250PE XPS4 3 140 3 99 98 M3 27
4 185
400 XE400NS, XS400CJ XPS4 3 140 3 99 98 M3 27
XS400NJ, XS400CE 4 185
XS400NE XH400NE
600/630 XE600NS, XS630CJ XPS6 3 210 3 102 ('ON' side) 93 M3 27
XS630NJ, XS630CE 4 280 102 ('OFF' side)
XS630NE, XH630NE
800 XS800NJ, XH800PS XPS6 3 210 3 102 ('ON' side) 93 M3 27
XS800NE, XH800NE 4 280 102 ('OFF' side)
Note: ' Yes' or 'Available. ' No' or Not available
72
Interpole Barrier (TBA)
Interpole barriers are inserted into the

grooves between terminals (as shown).
B
2P 3P 4P
HL HL HL
A
F
OF
ON
Colour: Black

Frame (A) Breaker Type A B
50 XS50NB TQQ-2CC 36 50
100/125 XE100NS TQQ-2CC 36 50
*XS125CJ XQQ2 67 77
*XS125NJ
*XH125NJ
160/125/250 *XE225NC XQQ2 67 77
*XS160NJ
*XS250NJ
*XS250PJ TQQ-3GB 67 96
*XH160NJ
*XH250NJ
*XH250PE TQQ-5BA 110 95
400 *XE400NS TQQ-5BA 110 95
*XS400CJ
*XS400NJ
*XS400CE
*XS400NE
*XH400NE
600/630 XE600NS TQQ-5BA 110 95
XS630CJ
XS630NJ
XS630CE
XS630NE
XH630NE
800 XS800NJ TQQ-5BA 110 95
XS800NE
XH800PS
XH800NE
1250 XS1250NE TQQ-5BA 110 95
1600 XS1600NE TQQ-5BA 110 95
Note: *Line side interpole barriers are supplied as standard, as follows: 1 for 2-pole, 2 for 3-pole and 3 for 4-pole breakers.
73
Accessory Lead Terminal Blocks 30~250A Frame size (LTS)
LTS
Leads for internally mounted accessories are connected to the terminal
block. Each terminal block incorporates six terminals. Terminal
arrangement assemblies (Refer to Figure 29) are standard. Please
contact Terasaki if terminal arrangement assemblies other than standard
are required.
Mounting position/standard terminal arrangements.
Note 2 Note 2
Left Terminal Right Terminal

Arrangement Arrangement 40
7.5
10 A
Ex.1 Ex.2 Ex.3 Ex.4
U2 S2 AXb1 AXb2
AXa1 AXa2
14.5 x 5
14.5 x 5
ON
U1 S1 AXc1 AXc2
90
90
ALb1 AXb1
OFF
ALa1 AXa1
ALc1 AXc1
7.5
10
C
Terminal cover
18.5 M3.5 x 0.7 screw (Transparent)
7
Draw-out leads
direction

Frame (A) Breaker A B C
50 XS50NB 1 2 16.5 16.5 36
100/125 XS125CS 32.5 32.5 53
XS125NJ
XH125NJ
XE100NS 1 16.5 16.5 36
160/225/250 XE225NS 1 42 42 43
XS160NJ
XS250NJ
XS250PJ 42 42 60
XH160NJ
XH250NJ
Note 1 Lead terminal block can not be fitted with motor operator.
Note 2 For XS50NB 3P and 4P, Lead terminal block is mounted

on the right hand side, so that the draw-out leads go in
the upper direction.
Remark 1) Standard Torque for the terminal screws

M3.5 - 0.88~1.18 Nm {9~12Kgf.cm}
Remark 2) Connected cable size - Max. 1.25mm2
74
Accessory Lead Terminal Blocks 400 ~ 1600A Frame Size (LTF)
Mounting position/standard terminal arrangements.

When used, jointly, with a UVT controller and OCR controller
Terminal Terminal
Arrangement Arrangement 27.5
B
D
A
P2 U2 S2
PAL(a)
P1 PAL(C)
U1 S1
62
80
48
AXb2
S2
AXa2
S1 ON AXc2
7
OFF
1
U2 AXb1
1
P2
AXa1
U1
P1
80
AXc1
80
UC2 ALb1
S2
7.8
UC1 ALa1
S1 ALc1
For OCR
21 controller 12 12.5 C
21
Dimensions table (mm) LTF

Frame (A) Breaker A B C D
250 XH250PE 34 34 48 34
400 XE400NS 34 34 48 34
XS400CJ
XS400NJ
XS400CE
XS400NE
XH400NE
600 XE600NS 88 88 60 64
XS630CJ
XS630NJ
XS630CE
XS630NE
XH630NE
800 XS800NJ 88 88 60 64
XS800NE
XH800PS
XH800NE
1250 XS1250NE 51 51 72 51
1600 XS1600NE 51 51 92 51
Mounting position/standard terminal arrangements (2000 to 2500A Frame sizes).

When used, jointly, with a UVT controller and OCR controller
Terminal Terminal
27.5
54
Arrangement Arrangement
51
54
U2 S2
P2
PAL(a)
P1 U1 S1 PAL(c)
62
80
48
AXb4
S2
AXa4
S1 AXc4
1
7
AXb3
ON
U2 AXa3
64
AXc3
62
U1 OFF
80
AXb2
1
UC2 AXa2
P2
AXc2
P1
1
AXb1
80
S2 AXa1
AXc1
S1 ALb1
7.8
For ALa1
OCR
Controller ALc1
21
21 12 12.5 115
75
Door Flange (D.F)
There are five types of panel door cut-out dimensions

Figure 16 M3 X 0.5 Countersunk screw Figure 17
M4 X 0.7 Countersunk screw (TAA-10 only)
HL M3 X 0.5 Countersunk screw Breaker outline HL
Panel Panel drilling plan Panel
Breaker outline
Panel drilling plan
HL
HL
B
B
G
ASL ASL ASL
G
C
ASL ASL ASL
E
F
A
F
A
H d tapped
D hole
3 3
H d tapped hole
5 3 K
D

Frame (A) Breaker Type A B C D E F G H K d Figure
Min Max Min Max Min Max
50 XS50NB XAA-1 65 65 105 50 92 37 42 37 42 32 45 M3x0.5 16
100/125 XE100NS XAA-1 65 65 105 50 92 37 42 37 42 32 45 M3x0.5 16
XS125CJ XAA-1 77.5 77.5 105 50 92 37 42 37 42 32 45 M3x0.5 16
XS125NJ
XH125NJ
160/225/250 XE225NS TAA-3CA 85 75 105 50 92 37 42 37 42 32 45 M3x0.5 16
XS160NJ
XS250NJ
XS250PJ
XH160NJ
XH250NJ
XH250PE TAA-4 130 130 135 95 120 48 56 48 56 70 90 80 M3x0.5 17
400 XE400NS TAA-4 130 130 135 95 120 48 56 48 56 70 90 80 M3x0.5 17
XS400CJ
XS400NJ
XS400CE
XS400NE
XH400NE
600/630 XE600NS TAA-4 132 141 135 95 120 48 56 48 56 70 90 80 M3x0.5 17
XS630CJ
XS630NJ
XS630CE
XS630NE
XH630NE
800 XS800NJ TAA-4 132 141 135 95 120 48 56 48 56 70 90 80 M3x0.5 17
XS800NE
XH800PS
XH800NE
1250 XS1250NE TAA-5 170 200 150 120 135 51 63.5 51 63.5 85 115 80 M3x0.5 17
1600 XS1600NE TAA-5 170 200 150 120 135 51 63.5 51 63.5 85 115 80 M3x0.5 17
2000 XS2000NE TAA-10 193 257 200 175 175 74 83.5 74 83.5 123 170 150 M4x0.7 17
2500 XS2500NE TAA-10 193 257 200 175 175 74 83.5 74 83.5 123 170 150 M4x0.7 17
76
Panel Cut-out for OCR Adjustment

Adjustable thermal type Electronic and Adjustable thermal-magnetic type
3P 4P 3P 4P
H
L HL H
L H
L
ASL ASL ASL ASL
C C B B
D D
C C
A A
B B A A
OCR cover Dials
Thermal adjustable
dial
Dimension table (mm)

Frame MCCB Poles Dimensions
size (A) type A B C D
125 XS125CJ 3,4 25 43 23.5 50.5
XS125NJ
XH125NJ
160 XS160NJ 3,4 18 50 20.5 48.5
XH160NJ
250 XS250PJ 3,4 18 50 20.5 48.5
XS250NJ
XH250NJ
XH250PE 3,4 140 56 40
400 XE400NS 3,4 140 56 40
XS400CJ
XS400NJ
XS400CE
XS400NE
XH400NE
600/630 XE600NS 3 210 57 48.5
XS630CJ 3,4 210 57 48.5
XS630NJ
XS630CE
XS630NE
XH630NE
800 XS800NJ 3,4 210 57 48.5
XS800NE
XH800PS
XH800NE
1250 XS1250NE 3,4 210 57.5 58
1600 XS1600NE 3,4 210 57.5 58
2000 XS2000NE 3,4 140 98.5 58
2500 XS2500NE 3,4 140 98.5 58
77
Plug-in Mounting Blocks for Distribution Board
Outline Dimensions (mm) XE100NS, XS50NB

Double mounting block Mounting dimensions Branching bar
2P 3P 2P 3P
CL CL 13 CL CL
21
10 M4-8L
22.5 23.5
2RT-LD
Mounting angle
M5x0.8 tapped holes 2RT-LD10
8
(not supplied)
for 2RT-LD branch Load end M5-12L
bar conn. terminals
25
Branch bar barrier
ASL
50
(installed under
83
branch bar 2RT-LD)
22.5
M4-8L
61
320
CL M5-12L
Insulator
175
360
320
CL for arc CL M4-8L
47
M5x0.8 tapped Connection
61
holes for plate
22.5
22S-LD and Busbar
22S-LD10 (not supplied)
conn. plate
M5x0.8 tapped hole
ASL
50
83
for 2RT-LD branch
25 1
bar connection. 22S-LD
8
M4x0.7 tapped hole 22S-LD10
for fixing branch.
28.5 22.5
M5-12L
25
4.8 Mounting hole
M6 1S-LD M5-12L
13 M4x0.7 tapped hole M4-8L 1S-LD10
50
10
50 75 36 25 Insulator 1.6 thick M4-8L

19 106
(not supplied) M5-12L
Mounting dimensions 1S-LD M4-8L

1S-LD10
M5x0.8 tapped hole Mounting angle
Single mounting block for 1T-LD, 1T-LD10 (not supplied)
2P 3P 1T-LD
branching bar conn. 1T-LD10
C
L C
L
M5x0.8 tapped hole for 1S-LD,
Busbars 1S-LD10 branching bar conn.
35
46 10
(Not supplied)
8
21
M4x0.7 tapped hole
77.5
for fixing branch.

22.5 23.5
86
150
Busbar
72.5
(Not supplied)
26.5
8
50
180
ASL
150
83
ASL
1
25
4.8 Mounting hole 25
M5x0.8 tapped hole
28.5 22.5
M4x0.7 tapped hole

for 1R-LD, 1R-PLD
10
branching bar conn.

M6
25 50 13
10
50 75 36 25 Insolator 1.6 thick

Load end 19 106 (not supplied)
terminal
Connecting
Plate
Components / Parts to be purchased

Components / Parts to be purchased * Quantity Remarks; 1) Screws supplied.
Type 2) With load side terminals.
Double Mounting block XDA-ID 2 M4-30L-4 pcs (For fixing)
mounting Branching bar 2RT-LD 2 M5-12L-12 pcs (Busbar connection)
block M4-8L-2 pcs (Fixing on mounting block) 10~50A
Insulator
2RT-LD10 2 M5-12L-2 pcs (Busbar connection) for Arc
M4-8L-2 pcs (Fixing on mounting block) 60~100A
22S-LD 1 M5-12L-1 pc (Busbar connection)
22S-LD10 2 M5-12L-1 pc (Busbar connection)
Connection plate 1 M4-35L-4 pcs
Insulator for arc 1
Branching bar barrier BBBD 2
Single Mounting block XDA-IS 1 M4-30L-4 pcs (For fixing)
mounting Branching bar 1R-LD 1 M5-12L-3 pcs (Busbar connection)
block M4-8L-3 pcs (Fixing on mounting block) 10~50A
Connection plate 1R-LD 1
1S-LD 1
1T-LD 1
1R-LD10 1 M5-12L-3 pcs (Busbar connection) Branching Bar
1S-LD10 1
Barrier
1T-LD10 1
Note: *The number required to form either single or double mounting blocks
78
Plug-in Mounting Blocks for Distribution Board
Outline Dimensions (mm) XS125NJ, XS125CJ, XH125NJ

Double mounting block Branching Bar
15 M5x0.8 tapped holes 125 Mounting dimensions M4-8L

for 2RT-LE and 2RT- 2RT-LE
CL 2P
LE10 conn. plate 2RT-LE10
10
CL ;;;;;;
;;;;;;
M5-12L ;;;;;;
;;;;;;
16
;;;;;;
;;;;;;
;;;;;;
;;;;;;
Insulator for arc
M4x0.7 tapped hole
for fixing branch bar
6.5
194
M5x0.8 tapped holes
21.5
for 22S-LE and 22S-
T
LE10 conn. plate Connection plate

65
37
269
CL
269
ASL
S
388
4-M5x0.8
M4-8L
21.5
Branch bar barrier
65
(installed under M5-12L

R
branch bar 2RT-LE). M4-8L
6.5
155
50
;;;;;;
;;;;;;
M5x0.8 tapped holes ;;;;;;
16
;;;;;;
for 22S-LE and 22S-
LE10 conn. plate ;;;;;;
;;;;;;
;;;;;;
;;;;;;
;;;;;;
10
Mounting angle 30
4 (not supplied)
18 121 4 22S-LE
30 30 22S-LE10
Load end terminal M6 161
90
M5-12L
1S-LE M5-12L
M4-8L 1S-LE10
Single mounting block M4-8L

M5-12L
M5x0.8 tapped holes ;;;;;;

;;;;;; M4-8L
M5x0.8 tapped holes 1R-LE ;;;;;;
;;;;;;
;;;;;; ;;;;;;
;;;;;;
for 1S-LE and 1S- for 1T-LE and 1T- 1R-LE10 ;;;;;;
;;;;;;
;;;;;;
LE10 conn. plate ;;;;;;
;;;;;;
LE10 conn. plate 125 ;;;;;;
;;;;;;
CL 46
Mounting dimensions ;;;;;;
CL 1T-LE
M5x0.8 tapped holes Insulator 1.6 thick
6.5
1T-LE10
for 1R-LE and 1R- (not supplied)
10.5
T
LE10
35
S
M4x0.7 tapped
174
CL
hole for fixing
21.5
90
branch bar
R
32
ASL
155
4
50
194
15
6.5
4-M4x0.7
30
10
Mounting angle
(not supplied)
30 30
121 22 Insulator 1.6 thick Connecting
18
Load end terminal 90 (not supplied) Plate
161
Components / Parts to be purchased

Components / Parts to be purchased * Quantity Remarks; 1) Screws supplied.
Type 2) With load side terminals.
Double Mounting block XDA-2D 2 M5-25L-4 pcs (For fixing)
mounting Branching bar 2RT-LE 2 M5-12L-2 pcs (Busbar connection)
block M4-8L-4 pcs (Fixing on mounting block) up to 50A Insulator
22S-LE 1 M5-12L-1 pc (Busbar connection) for Arc
M4-8L-2 pcs (Fixing on mounting block) up to 50A
2RT-LE10 2 M5-12L-2 pcs (Busbar connection)
22S-LE10 1 M5-12L-1 pc (Busbar connection)
Connection plate 1 M4-30L-4 pcs
Insulator for arc 1
Branching bar barrier BBBE 2
Single Mounting block XDA-2S 1 M5-25L-2 pcs (For fixing)
mounting Branching bar 1R-LE 1 M5-12L-1pc (Busbar connection)
block M4-8L-1 pcs (Fixing on mounting block) up to 50A
Connection plate 1R-LE 1
1S-LE 1
1T-LE 1
1R-LE10 1 M5-12L-1 pc (Busbar connection)
Branching Bar
M4-8L-1 pc (Fixing on mounting block) 60~100A
1S-LE10 1 Barrier
1T-LE10 1
Note: *The number required to form either single or double mounting blocks for 3-pole construction
Note:Specify 2-pole or 3-pole
79
80
Connections
and Mountings 81-98
Types of connections and mountings 82-85

Compression terminals 86-87
Terminal screw sizes and standard torques 88-89
Insulating distance from line end 90
Breaker mounting screws and solderless terminals 91
Standard arrangement for plug-in auxiliary terminals 92
Special environment 93
Toggle operation and dimensions 94
Mounting positions for trip buttons and accessories 95
Internal resistance and power consumption 96-97
81
Connections and Mountings
Types of Connections and Mountings
Front connected type (FC)
Compression terminals Attached flat bar (BAR)
Breaker
mounting screw.
Terminal screw
Breaker
mounting screw
Flat bar
Terminal screw
Terminal screw size Compression

and standard torques Terminal and Bar
(refer to page 88-89) Terminal screw size
and tightening torques
(refer to page 88-89)
Types of terminal screws (Compression terminal and bar)

Screw type Breaker and Screw size
XE Screw XS Screw XH Screw
Series Series Series
Self up screw XE100NS M5 XS50NB M5

(10-50A)
Pan head screw XE100NS M8 XS125CJ M8 XH125NJ M8

(60-100A) XS125NJ M8
XS125CS M8
XS125NS M8
Hex. soc. head bolt XE225NS M8 XS160NJ M8 XH160NJ M8

XE400NS M10 XS250NJ M8 XH250NJ M8
XS250PJ M8 XH250PE M10
XS400CJ M10 XH400NE M10
XS400NJ M10
XS400CE M10
XS400NE M10
82
Rear connected type (RC)

Bolt stud (REB)
Breaker mounting screw Mounting plate
Conductor
not supplied
Applicable breakers
XE Series
XE100NS
XS Series
XS50NB
XS125CJ, XS125NJ
XH Series
XH125NJ
Flat bar stud (90 rotation) (REF) Flat bar stud (REF)
Horizontal (standard) Vertical Breaker mounting screw Terminal
screw
Breaker mounting screw
Terminal screw
Breaker mounting screw
Conductor
(not supplied)
Flat bar Bar stud

Mounting angle
stud (not supplied)
fixing bolt Terminal screw
Flat bar stud

fixing bolt Conductor
(not supplied)
Mounting Plate Mounting Plate
Conductor
(not supplied)
Flat bar stud

Applicable breakers
Horizontal: *XS1250NE
Vertical : XS1600NE, XS2000NE,
XS2500NE
Note:The arrangement of the flat bar Note: *Vertical arrangements also available
can be carried out by the user on request, contact Terasaki for details.
Note:If not specified ,the horizontal
arrangement will be delivered
Applicable breakers
XE Series XS Series (cont.)
XE225NS, XE400NS, XE600NS XS800NE
XS Series XH Series
XS160NJ, XS250PJ, XS250NJ, XS400CJ, XH160NJ, XH250NJ, XH250PE, XH400NE,
XS400NJ, XS400CE, XS400NE, XS630CJ, XH630NE, XH800PS,XH800NE
XS630NJ, XS630CE, XS630NE, XS800NJ
83
Plug-in type
Switchboard use Distribution board use
Terminals
Conductor
Plug-in mounting block
Mounting angle
(not supplied)
Warning
Secure the conductor with the
correct nut and washer to
ensure full contact of
conductor with terminal on the
plug-in mounting block, so that
the steel stud bolt is not used
as the current path.
Conductor XE100NS,
(not supplied) XS50NB,
XS125CJ,
XS125NJ
XH125NJ.
Auxiliary circuit terminals
mounted on the plug-in
mounting block.
Auxiliary circuit Terminal
terminals leads for
mounted on internally
mounted Switchboard side
breaker body. control lead
accessories
Types of plug-in mounting blocks (PMB), for switchboard use (Distribution board use)
Series Breaker Pole Type Series Breaker Pole Type Series Breaker Pole Type
XE XE100NS 2,3 XDM1 XH XH125NJ 3,4 XDM2 XE XE100NS 2,3 XDA1
XS XS50NB 2,3 XDM1 XH160NJ 3,4 XDM3 XS XS50NB 2,3 XDA1
XS125CJ 3,4 XMD2 XH250NJ XS125CJ 3,4 XDA2
XS125NJ XH400NE 3,4 XDM4 XS125NJ
XS160NJ 3,4 XDM3 XH630NE 3,4 XDM6 XH XH125NJ 3 XDA2
XS250PJ 3,4 XDM4 XH800NE
XS400CJ XH800PS, Note: Plug-in mounting block for distribution
XS400NJ board (Refer to Section 5, Pages: 78-79)
XS400CE
XS400NE
XS630CJ 3,4 XDM6
XS630NJ
XS630CE
XS630NE
XS800NJ
XS800NE
XS1250NE 3,4 XDM8
IP20 Protection (Optional) Safety Trip (standard)

IP-20 degree of protection and safety trip are (Trip first, plug-in mechanism)
available for plug-in type breakers, for switch- The breaker will trip automatically, if it is withdrawn while still in the ON position. It is not
board and distribution board use. IP-20 as de- possible to plug-in the breaker when it is in the ON position.
fined in IEC Pub. 529. Note: This is applicable to the XS and XH series of breakers of 125 Amp frame and larger.
84
Draw-out type (DO)

Two-position type Three-position type
Applicable breakers Applicable breakers

XS Series XS Series
XS250PJ, XS400CJ, XS400NJ, XS400CE XS400NE, XS1600NE, XS2000NE.
XS630CJ, XS630NJ, XS630CE, XS630NE, XS800NJ,
XS800NE, XS1250NE. The draw out cradle has three positions
Connected, "Test" and Isolated.
XH Series
XH160NJ, XH250NJ, XH250PE, XH400NE, The auxiliary circuits are automatically
XH630NE, XH800PS, XH800NE. connected and isolated by the disconnect
contacts.
The plug-in type breaker is housed in the draw-out The auxiliary circuits are as follows:
cradle. Connected in Connected and Test
positions and isolated in the Isolated
The draw out cradle has two positions Connected position.
and Isolated.
Safety shutters are available (optional) which
The auxiliary circuits are automatically connected or automatically cover the live parts on the
isolated by the auxiliary circuit terminals on the plug-in cradle side in the isolated position.
breaker. Manual connector type is available on
request.When a motor operator is fitted, the circuits Safety trip (trip first, draw-out mechanism)
are manually connected (manual connector type). The breaker will trip automatically if it is
drawn out while still in the ON position.
Safety Trip (first trip draw out mechanism). The
breaker will trip automatically if it is drawn out while
still in the on position.
Position keylock in isolated position (optional)

available on request.
Position switch (1ab) in Connected position (optional)

available on request.
IP-20 degree of protection (Standard)
85
Compression Terminals
Front connected type (without attached flat bar)

Frame Breaker Nominal wire size (mm2)
(A) 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150
50 XS50NB YAV14-M5 YAV14-M5 YAV10-M5 YAV10-M5 YAV8C-M5 YAV6C-M5
2-5 2-5 5.5-5 5.5-5 8-L5/8-5 14-5/14-NK5
41005 41015 41025 41035 41065 41085
A06-M5 A06-M5 A1-M5 A1-M5 A2-M5 A3-M5
100/ XE100NS YAV14-M5 YAV14-M5 YAV10-M5 YAV10-M5 YAV8C-M5 YAV6C-M5 YAV4C-M5
125 (10-50A) 2-5 2-5 5.5-5 5.5-5 8-L5/8-5 14-5/14-NK5 22-5 38-S5
41005 41015 41025 41035 41065 41085
A06-M5 A06-M5 A1-M5 A1-M5 A2-M5 A3-M5 A5-M5 A6-M6/15 A12-M6/15
XE100NS YAV14-M8 YAV14-M8 YAV10-M8 YAV10-M8 YAV8C-M8 YAV6C-M8 YAV4C-M8
(60-100A) 2-8 2-8 5.5-8 5.5-8 8-8 14-8 22-8 38-S8 60-2BA 60-2BA
41008 41028 41038 41068 41088 41108 41128 41138
A06-8 A06-8 A1-M8 A1-M8 A2-M8 A3-M8 A5-M8
XS125CJ YAV14-M8 YAV14-M8 YAV10-M8 YAV10-M8 YAV8C-M8 YAV6C-M8 YAV4C-M8 YAV2C-M8
XS125CS 2-8 2-8 5.5-8 5.5-8 8-8 14-8 22-8 38-S8 60-2BA 60-2BA
XS125NJ 41008 41028 41038 41068 41088 41108 41128 41138
XS125NS A06-8 A06-8 A1-M8 A1-M8 A2-M8 A3-M8 A5-M8 A7-M8
XH125NJ
160/ XS160NJ YAV2C-M8 YAV1C-M8
225/ XE225NS 38-S8 60-8 80-3BA 100-3BA
250 XS250NJ 41128 41138 41158
A24B- A30B-
XS250PJ A7-M8 A10-M8 A14-M8 A19-M8/19
M8/19 M8/19
XH160NJ
XH250NJ
XH250PE YAV2C-M10 YAV1C-M10 YAV26-M10 YAV27-M10
400 XE400NS 38-10 60-10 70-10 80-10
XS400CJ 41129 41139 41159 41179 41199 41209
XS400NJ A7-M10 A10-M10 A14-M10 A19-M10 A24B- A30B-
XS400CE M10/19 M10/19
XS400NE
XH400NE
*(EXAMPLE) Note: Commercially made compression terminals (refer to coloured boxes).

Bicc YAV2C-M10 Note: Terasaki made compression terminals (refer to white boxes). Available on request.
Takbro 38-10
60-2BA 80-3BA 80-4B
Erma (Sunleigh) 41129 9 12
Cembre A7-M10
+0.4
16.0 0.3
8.4 0
15.5 +0.5
0.2
Terasaki 60-2BA
19.5
14.5
0.3
11.4
22.5
19.5
14.5
28
*Codes correct at time of printing 14

Note: On 160A to 400A frame sizes, two 8 20.7 18.0 9 22 20 11 20 20
Terasaki type terminals can be fitted 46.7 51 51
2.3
2.0
2.3
100-3BA 100-4B 150-4B

12 12
+0.4
0.4
8.4 0
22.3 0.5
+0.7
0.5
16.4
22.5
26.5
19.5
22.3
16.4
28
28
14 14
9 21.5 21.0
51.5 10.5 19.5 22 11 20 27
52 58
3.2
2.6
2.6
86
Compression Terminals
Front connected type (with attached flat bar)

Conductor size (mm2)
Frame (A) Breaker 35 50 70 95 120 150 185 240 300
160/225/ XE225NS YAV2C-M10 YAV1C-M10 YAV26-M10* YAV27-M10* YAV28-M10*
250 XS160NJ 38-10 60-10 70-10* 80-10* 100-10*
XS250PJ 41129 41139 41159 41179 41199 41209
XH160NJ A7-M10 A10-M10 A14-M10 A19-M10* A24-M10* A30B-
XH250NJ M10/19
XH250PE YAV2C-M12 YAV1C-M12 YAV26-M12 YAV27-M12 YAV28-M12
400 XE400NS 38-12 60-12 70-12 80-12 100-12 150-12 180-12
XS400CJ 41124 41134 41154 41174 41194 41204 41414
XS400NJ A7-M12 A10-M12 A14-M12 A19-M12 A24-M12 A30-M12 A37-M12 A48-M12
XS400CE
XS400NE
XH400NE
600/630 XE600NS YAV2C-M12 YAV1C-M12 YAV26-M12 YAV27-M12 YAV28-M12
XS630CJ 38-12 60-12 70-12 80-12 100-12 150-12 180-12 200-12
XS630NJ 41124 41134 41154 41174 41194 41204 41414 41724 41734
XS630CE A7-M12 A10-M12 A14-M12 A19-M12 A24-M12 A30-M12 A37-M12 A48-M12 A60-M12
XS630NE
XH630NE
800 XS800NJ YAV2C-M12 YAV1C-M12 YAV26-M12 YAV27-M12 YAV28-M12
XS800NE 38-12 60-12 70-12 80-12 100-12 150-12 180-12 200-12
XH800PS 41124 41134 41154 41174 41194 41204 41414 41724 41734
XH800NE A7-M12 A10-M12 A14-M12 A19-M12 A24-M12 A30-M12 A37-M12 A48-M12 A60-M12
1250 XS1250NE YAV26-M12 YAV27-M12 YAV28-M12
70-12 80-12 100-12 150-12 180-12 200-12
41154 41174 41194 41204 41414 41724 41734
A14-M12 A19-M12 A24-M12 A30-M12 A37-M12 A48-M12 A60-M12
Note:*Use interpole barriers
Commercially made compression terminals
Terasaki compression terminals (dimensions on previous page) available on request. Connections
One conductor Two conductors

If the clearance to If the clearance to
earth is too small, earth is too small,
insulate the live insulate the live
parts or fit a suit- parts or fit a suit-
able barrier able barrier
87
Terminal Screw Sizes and Standard Torques
Types Front connection (FCS) Rear connection bolt stud (REB)
Compression terminal bar Terminal bar Breakers up to 100A frame.
Screw A
Screw C
Screw B
Nut E
Nut D
Frame (A) Breaker Screw size (A) Torque N/m Screw Size (B) Torque N/m Screw size (C) Torque N/m Nut dia. (D) Torque N/m Nut dia. (E) Torque N/m
50 XS50NB (i)M5x12* 2.34-3.57 (i) M4x12 1.12-1.73 (ii)M6 2.85-4.69
100/125 XE100NS 10-50A (i)M5x12 * 2.34-3.57 (i) M4x14 1.12-1.73 (ii)M6 3.77-6.22
60-100A (i)M8x14 7.14-9.69 (ii) M6 nut 3.77-6.22 (ii)M8 7.14-11.22
XS125CJ (i)M8x14 7.14-9.69 (iii)M6x16 2.34-4.08 (ii)M8 7.14-11.22
XS125CS
XS125NJ
XS125NS
XH125NJ
160/225 XE225NS (iii)M8x20 9.18-15.3 (ii)M10x25 23.46-38.76
250 XS160NJ
XS250NJ
XS250PJ
XH160NJ
XH250NJ
XH250PE (iii)M10x30 14.28-23.46 (ii)M12x35 41.82-68.34
400 XE400NS (iii)M10x30 14.28-23.46 (ii)M12x35 41.82-68.34
XS400CJ
XS400NJ
XS400CE
XS400NE
XH400NE
600/630 XE600NS (ii)M12x40 41.82-68.34
XS630CJ
XS630NJ
XS630CE
XS630NE
XH630NE
800 XS800NJ (ii)M12x40 41.82-68.34
XS800NE,XH800PS
XH800NE
1250 XS1250NE (ii)M12x55 41.82-68.34
1600 XS1600NE (ii)M12x60 41.82-68.34
2000 XS2000NE (ii)M10x60 23.46-38.76
2500 XS2500NE
Note: Connecting bolts are not attached to breakers of 1600A and larger frame sizes
*Self-up screw
(i) Pan head
(ii) Hex. bolt
(iii) Hex. socket head bolt
Note: Units: mm for screws
N/m for torque
88
Terminal Screw Sizes and Standard Torques
Rear connection flat bar stud (REF) Plug-in type Draw-out type
Screw G Screw G
Screw F
Nut H
Breakers up to Breakers of
800A frame 1250A and larger
Screw (F) Torque N/m Screw (G) Torque N/m Nut (H) Torque N/m Screw (I) Torque N/m
(ii)M6 3.77-6.22
(ii)M6 3.77-6.22
(ii)M6 3.77-6.22
(ii)M6 3.77-6.22
(iii) M6x20 3.774-6.222 (ii) M8x25 12.24-9.18 (ii)M8 9.18-15.3
(iii) M10x40 19.38-30.6 (ii) M12x35 41.82-68.34 (ii)M10 19.38-30.6 ** **

(iii) M10x40 19.38-30.6 (ii) M12x35 41.82-68.34 (ii)M10 19.38-30.6 ** **
(iii) M10x27 19.38-30.6 (ii) M12x40 41.82-68.34 (ii) M16 53.55-87.72 ** **

(Special)
(iii) M 10x27 19.38-30.6 (ii) M12x40 41.82-68.34 (ii) M16 53.55-87.72 ** **

(Special)
(ii) M12x50 41.82-68.34 (ii) M12x50 41.82-68.34 ** **

(ii) M10x45 23.46-38.76 (ii) M10x45 23.46-38.76
(ii) M10x60 23.46-38.76 (ii) M10x60 23.46-38.76
(ii) M10x60 23.46-38.76
Note: ** Breakers from 400A to 1250A frame are the same as those for Plug-in types
(i) Pan head
(ii) Hex. bolt
(iii) Hex. socket head bolt
89
Connections and mountings
Insulating Distance from Line-end
Insulator Ceiling (earthed metal)

When earthed metal is installed within the
proximity of the breakers the correct insulating Side plate
distance must be maintained (refer to Table B1 B1 B1
1). This distance is necessary to allow the B2 B2 B2
exhausted arc gases to disperse.
WARNING: EXPOSED CONDUCTORS

MUST BE INSULATED TO AVOID POSSI-
BLE SHORT CIRCUITING OR EARTHING
DUE TO FOREIGN MATTER COMING INTO
CONTACT WITH THE CONDUCTORS. A
A D
A Insulating tape
Front connection, Front connection, Rear connection,

terminal screw attached flat bar plug-in type. C
A : Distance (refer to Table 1) from lower breaker to open charging part of terminal on upper
breaker (front connection) or the distance from lower breaker to upper breaker end (rear
connection and plug-in type).
B1 : Distance from breaker end to ceiling (earthed metal)
B2 : Distance from breaker end to insulator
C : Clearance between breakers
This table is valid for 380/415V D : Distance from breaker side to side plate (earthed metal) Table 1
Series Breaker A B1 B2 C D
XE100NS 75 45 25 Possible to set close 25
XE225NS 80 50 30 *Possible to set close *25
XE400NS 100 70 40 *Possible to set close 30
XE XE600NS 120 70 40 Possible to set close 30
XS50NB 75 45 25 Possible to set close 25
XS125CS, XS125NS
XS125CJ, XS125NJ
XS160NJ 80 60 30 *Possible to set close 25
XS250NJ
XS250PJ 100 70 40 *Possible to set close 30
XS400CJ
XS XS400NJ, XS400CE
XS400NE
XS630CJ, XS630NJ 120 70 40 Possible to set close 30
XS630CE, XS630NE
XS800NJ, XS800NE
XS1250NE 150 70 40 Possible to set close 30
XS1600NE 150 150 100 Possible to set close 100
XS2000NE
XS2500NE
XH125NJ 75 45 25 Possible to set close 25
XH XH160NJ, XH250NJ 100 60 30 *Possible to set close 25
XH250PE, XH400NE 120 70 40 *Possible to set close 30
XH630NE, 150 80 50 Possible to set close 40
XH800NE
XH800PS 150 150 100 Possible to set close 20
Note: *When using the terminal bar (optional), the specified insulating distance must be maintained.
90
Connections and mountings
Breaker Mounting Screws and Solderless Terminals
Breaker Mounting Screws

Series Breaker Pole Front connection Rear connection Plug-in
*Screw size Qty Screw size Qty Screw size Qty
XE100NS 2,3 (i)M4x65 2 (i)M4x65 2 (i)M4x65 2
XE XE225NS 3 (i)M4x40 4 (i)M4x40 4
XE400NS 3 (i)M6x45 4 (i)M6x45 4 ** 4
XE600NS 3 (i)M8x45 4 (i)M8x45 4 ** 4
XS50NB 2,3 (i)M4x65 2 (i)M4x65 2 (i)M4x65 2
XS125CJ 3,4 (i)M4x35 2 (i)M4x35 2 (i)M4x35 2
XS125NJ 3,4 (i)M4x35 4 (i)M4x35 4 (i)M4x35 4
XS125CS, XS125NS 1 (i)M4x80 2 (i)M4x80 2 (i)M4x80 2
XS160NJ,XS250NJ 3,4 (i)M4x40 4 (i)M4x40 4 (i)M4x40 4
XS250PJ 3,4 (i)M4x60 4 (i)M4x60 4 (i)M4x60 4
XS400NJ 3,4 (i)M6x45 4 (i)M6x45 4 ** 4
XS XS400CE, XS400NE
XS630CJ, XS630NJ 3,4 (i)M8x45 4 (i)M8x45 4 ** 4
XS630CE, XS630NE
XS800NJ, XS800NE
XS1250NE 3,4 (i)M8x50 4 (i)M8x50 4 ** 4
XS1600NE 3,4 (i)M8x50 4 (i)M8x50 4
XS2000NE 3,4 (iii)M10x160 4 (iii)M10x120 4
XS2500NE 3,4 (iii)M10x120 4
XH125NJ 3 (i)M4x35 2 (i)M4x35 2 (i)M4x35 2
4 (i)M4x35 4 (i)M4x35 4 (i)M4x35 4
XH160NJ, XH250NJ 3,4 (i)M4x60 4 (i)M4x60 4 (i)M4x60 4
XH XH250PE, XH400NE 3,4 (i)M6x45 4 (i)M6x45 4 ** 4
XH630NE, XH800PS 3,4 (i)M8x45 4 (i)M8x45 4 ** 4
XH800NE
Note: *Screw size is for tapped hole

**Captive nuts
(i) Pan head
(iii) Hex. socket head
Solderless Terminals
Torque N/m Torque N/m

Series Breaker Pole Cable size cable connection solderless terminal
XE XE100NS (60-100A) 2, 3 50mm2 5.64 2.35 ~ 3.43
XE225NS 3 150mm2 28.22 6.86 ~ 9.31
4
XE400NS 3 240mm2 or 2x 120mm2 28.22 6.86 ~ 9.31
4
XS XS50NB 2, 3 25mm2 5.64 2.35 ~ 3.43
XS125CJ/XS125NJ 3 70mm2 5.64 2.35 ~ 3.43
4
XS160NJ/XS250NJ 3 150mm2 28.22 6.86 ~ 9.31
XS250PJ
XS160NJ/XS250NJ 4
XS250PJ
XS400CJ/XS400NJ 3 240mm2 or 2x 120mm2 28.22 6.86 ~ 9.31
XS400CE/XS400NE
XS400CJ/XS400NJ 4
XS400CE/XS400NE
XH XH125NJ 3 70mm2 5.64 2.35 ~ 3.43
4
XH160NJ/XH250NJ 3 150mm2 28.22 6.86 ~ 9.31
4
XH250PE/XH400NE 3 240mm2 or 2x 120mm2 28.22 6.86 ~ 9.31
4
91
Standard Arrangement for Plug-in Type Auxiliary Circuit Terminals (LTP)
The arrangements shown below represent the view from the rear of the breaker. Refer to figure 1, page 93.
Frame (A) 30-250A Frame 400A Frame 600-1250A Frame
Number of auxiliary
terminals to be
installed (maximum)
SHT LINE S1 S2 S1 S2 S1 S2
LOAD
UVT LINE P1 P2 P1 P2 P1 P2
LOAD
1AB LINE AXc1 AXa1 AXb1 AXc1 AXa1 AXb1 AXc1 AXa1 AXb1
LOAD
AXc1
2AB LINE AXc2
AXa1 AXb1 AXa2 AXb2 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 AXc1 AXa1 AXb1
LOAD AXc2 AXa2 AXb2
3AB LINE AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 AXc3 AXa3 AXb3 AXc1 AXa1 AXb1 AXc3
LOAD AXc2 AXa2 AXb2 AXa3 AXb3
SHT & 1AB LINE AXc1 AXa1 AXb1 S1 S2 AXc1 AXa1 AXb1 S1 S2 AXc1 AXa1 AXb1 S1 S2
LOAD
SHT & 2AB LINE * AXc1

AXc2
AXa1 AXb1 AXa2 AXb2 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 S1 S2 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 S1 S2
LOAD
AXc1
SHT & 3AB LINE AXc2
AXa1 AXb1 AXa2 AXb2 AXc3 AXa3 AXb3 S1 S2 AXc1 AXa1 AXb1 AXc3 S1 S2
UVT & 1AB LINE AXc1 AXa1 AXb1 P1 P2 AXc1 AXa1 AXb1 P1 P2 AXc1 AXa1 AXb1 P1 P2
LOAD
UVT & 2AB LINE * AXc1

AXc2
AXa1 AXb1 AXa2 AXb2 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 P1 P2 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 P1 P2
LOAD
AXc1
UVT & 3AB LINE AXc2
AXa1 AXb1 AXa2 AXb2 AXc3 AXa3 AXb3 P1 P2 AXc1 AXa1 AXb1 AXc3 P1 P2
AXc1 AXa1 AXb1

ALT & 1AB LINE ALc1 ALa1 AXc1 AXa1 AXb1 ALc1 ALa2 ALb1 AXc1 AXa1 AXb1 ALc1 ALa1 ALb1
LOAD
ALT & 2AB LINE * AXc1

AXc2
AXa1 AXb1 AXa2 AXb2 AXc1 AXa1 AXb1 AXc1 AXa2 AXb2 ALc1 ALa2 ALb1 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 ALc1 ALa2 ALb1
LOAD
UVT & ALT & 1AB LINE

* AXc1 AXa1 AXb1 ALc1 ALa2 AXc1 AXa1 AXb1 ALc1 ALa2 ALb2 P1 P2 AXc1 AXa1 AXb1 ALc1 ALa2 ALb2 P1 P2
LOAD

UVT & ALT & 2AB LINE AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 ALc1 ALa2 P1 P2 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 ALc1 ALa2 P1 P2
LOAD
SHT & ALT & 1AB LINE

* AXc1 AXa1 AXb1 ALc1 ALa2 AXc1 AXa1 AXb1 ALc1 ALa ALb1 S1 S2 AXc1 AXa1 AXb1 ALc1 ALa1 ALb1 S1 S2
LOAD

SHT & ALT & 2AB LINE AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 ALc1 ALa2 S1 S2 AXc1 AXa1 AXb1 AXc2 AXa2 AXb2 ALc1 ALa1 S1 S2
LOAD
ALT LINE ALc1 ALa1 ALb1 ALc1 ALa1 ALb1 ALc1 ALa1 ALb1
LOAD
SHT & ALT LINE ALc1 ALa1 ALb1 S1 S2 ALc1 ALa1 ALb1 S1 S2 ALc1 ALa1 ALb1 S1 S2
LOAD
UVT & ALT LINE ALc1 ALa1 ALb1 P1 P2 ALc1 ALa1 ALb1 P1 P2 ALc1 ALa1 ALb1 P1 P2
LOAD
: Connections not terminated on plug-in aux.circuit terminal, will be terminated either on UVT controller or Auxiliary Lead Terminal Block (breaker mounted, refer to page 154)
*
: Alarm switch is an 'a' contact only
Note 1 : DC UVT without controller will have terminals U1 and U2
Note 2 : AXc1 Due to restricted space, these terminals are common
AXc2
92
Outline Dimensions 99-112
XS50NB 100
XE100NS 101
XS125CS, XS125NS 102
XS125CJ, XS125NJ, XH125NJ, XS125NN 103
XS160NJ, XS160NN, XE225NS, XS250NJ, XS250NN 104
XH160NJ, XS250PJ, XH250NJ 105
XH250PE, XE400NS, XS400CJ, XS400NJ, XS400CE
XS400NE, XH400NE, XS400NN 106
XE600NS, XS630CJ, XS630NJ, XS630CE, XS630NE
XH630NE, XS630NN, XS800NJ, XS800NE, XH800PS
XH800NE, XS800NN 107
XS1250NE, XS1250NN 108
XS1600NE, XS1600NN 109
XS2000NE 110
XS2500NE 111
Note: Please refer to catalogue '98-T20E for outline dimensions of MCCBs & XMC type motor operators
99
TemBreak
XS50NB
ASL: Arrangement Standard Line
HL : Handle Frame Centre Line
Front connected Preparation of conductor Drilling plan

2P 3P
HL Mounting hole
HL M5 x 0.8 24
12.5 37.5 2P 3P
Screw 5.5 HL HL
CL
8 (max.)
12.5(max.) max. t=5
111
111
130
84
ASL ASL
25 50 27 6 12.5 M4 x 0.7
M4 x 0.7 Mounting 25 Tapped hole
50 75 61
screw
5 68
87
Rear connected with motor operator
Drilling plan Panel cutout

90
3P
HL
Mounting plate
12 Insulated stud block 2P 3P 3P

M4 x 0.7 HL
Tapped H 14 14 HL M4 x 0.7 Tapped hole
167.1
L 2P
hole
61
12.5
68
ASL
121
111
111
52
ASL
6
27
51
R1
42
M4 x 0.7 Mounting
screw
M6 25 25 25 25 24
Screw 22.5
22.5 50 22.5
Panel cutout dimen-
operating handle max. 3.2 t sions shown give an
15 for accessory wiring when allowance of 1.0 mm
necessary around the handle
escutcheon
Plug-in Mounting block Drilling plan

3P 2P 3P
75
Mounting plate 50 Preparation of conductor
22.5
(not supplied) HL
HL 50 75
6.5 HL
10(max.)
15
14
87.5
18(max.)
180
52
110
83
ASL ASL ASL

80
18
92.5
14
10
2P 6
12.5 25 12.5 12.5
22.5
Mounting
M5 x 0.8 50 plate 25
68 38 25 (t=3.2mm min.)
Mounting screw
Note: Allow a space of 5mm from adjacent breaker

Details for connection when the breaker is fitted with internal accessories.
11
3
M6 screw
24
100
TemBreak
XE100NS
Front connected Preparation of conductor Drilling plan
23.4 (10-50A) On side

2P 3P 24 (60-100A)
HL Mounting hole 5.5 (10-50A)
HL M5 x 0.8 Screw (10-50A) 9 (60-100A) 2P 3P
36.7 13.3
M8 Screw (60-100A) H HL
CL L
8 (max.)
102
15(max.)
64
111
110
130
ASL ASL ASL ASL

C=4.5
8 (max.)
25 50 5 56 6.5 11.7 25 M4 x 0.7
Tapped
50 75 66 hole
15(max.) 5.5 (10-50A)
5 68 9 (60-100A)
Off side
87
M4 x 0.7 Mounting
screw
Rear connected with motor operator 90

3P
2P
Mounting plate HL Drilling plan Panel cutout
15 Insulated stud block M4 x 0.7 2P 3P 3P

Tapped HL HL
2P
167.1
hole 17 17 M4 x 0.7 Tapped hole

HL
61
12.5
68
ASL ASL
6.5
110
111
121
110
52
ASL
51
B1
A1
B2
R1
A2
C
25 25 24
operating handle
M4 x 0.7 Mounting 22.5 22.5 50 22.5
25 25 screw
Rated current (A) A1 A2 B1 B2 C
15 for accessory wiring when Panel cutout dimen-
10-50 45 80 30 65 M6 necessary sions shown give an
allowance of 1.0 mm
60-100 52.1 87.1 32.1 67.1 M8 around the handle
escutcheon
Plug-in
Drilling plan
Mounting block
75 2P 3P
Mounting plate
22.5
Preparation of conductor H 75
(not supplied) 3P 50 50 L
HL HL
6.5
15
14
10(max.)
87.5
ASL ASL
180
52
83
18(max.)
80
110
18
92.5
14
10
2P
6
Mounting
22.5
M5 x 0.8 12.5 25 12.5

plate 11.7 25
68 38 25 Mounting screw (t=3.2mm min.)
50
Details of connection Note: Allow a space of 5mm from adjacent breaker

when the breaker is fitted with internal accessories.
11
2 3 M6
Screw
19
101
TemBreak
XS125CS, XS125NS
Front connected
Drilling plan
3 x 1 pole
30 30 30
30 H
L H
L H
L H
L H
L H
L M4x0.7
H
L
22
132
ASL ASL
102
134
155
50
79 30 30
4 86
104
Double clamp
Single clamp
Fixed screw
M4x80L
6
Panel cut-out
(30xN)+2 (30xN)-6
H
L
H
L H
L HL H
L H
L HL
24
R1 R1
ASL
104
ASL
52
52
102
TemBreak
XS125CJ, XS125NJ, XH125NJ, XS125NN
H
L : Handle Frame Centre Line
Front connected
Interpole barrier Drilling plan
Mounting hole
(removable)
3P 4P 3P 4P
Preparation of conductor
M8 Screw 24
67
HL HL HL HL
9
8.5(max.)
N
132
134
102
155
ASL ASL 17(max.) ASL
M4 x 0.7 Mounting
screw
60 30 27 6 30 30 M4 x 0.7
90 90 79 Tapped
hole
120 4 86
104

4P
90
3P
Mounting plate
HL
Drilling plan Panel cutout
Insulated stud block
3P 4P
M4 x 0.7 Tapped hole
HL 18 HL
188
57.5
21.5
31.5
86
ASL
121
134
132
134
ASL
29
29
54.5
31.5
51.5
66.5
86.5
30 30
operating handle
30 30 30 15 60 15 60
M8
Screw 15 90 15
15 for accessory wiring when necessary
Plug-in 3P Mounting block 4P Drilling plan
90
3P 4P
HL
60
Preparation of conductor
18.5
30 HL 6
HL HL
6.5
13
10(max.)
25
30 45 15
15(max.) ASL 86
134
107
194
100
75
ASL ASL
27
25
13
28 15
18.5
35 22 2 89 119
30
121 86 60
M5 x 0.8
Mounting screw
4P
3P
HL
Details of connection
52
3 Panel cutout dimen- R1

M6 Mounting screw sions shown give an
24
allowance of 1.0 mm
Conductor 24
around the handle
escutcheon
103
TemBreak
XS160NJ, XS160NN, XE225NS, XS250NJ, XS250NN
Note: XE225NS Available in three pole versions only ASL: Arrangement Standard Line
With terminal bars (optional) Drilling plan
Front connected
Interpole barrier 97 28
3P 4P Preparation of
(removable) 4P
conductor 23 23 4
11
23
HL 3P
M8 Screw 24
67
HL HL
30.5
9 HL
10(max.)
N
22 (max.)
126
144
165
102
ASL ASL max 7t ASL ASL
19
11
30.5
70 35 35 35 M4 x 0.7 27 11 35 M4 x 0.7
Mounting Tapped
105 52.5 87.5 81 23
screw 4 hole
11.5
140 86 35 35 35 Conductor 28
90 overlap max.
107
Note : Breakers with terminal bars available on request
Rear connected with motor operator 4P

90
Mounting plate max 3.2t 3P

HL
Drilling plan
Stud can be turned 90
3P 4P
HL 24 HL
6
Conductor
overlap max.
188
54
86
6
121
17
ASL
144
126
144
ASL
58
22
71
116
15
9 20
35 35
operating handle
70 35 20 35 35 20 20 35 35 35 20

Note : In the normal shipment mode, both terminals on the line and the
load side are in the horizontal direction
Mounting block Drilling plan

Plug-in 3P 4P 3P 4P
30 28 30
HL HL
HL HL
18
13
M5 x 0.8 Mounting
ASL ASL
144
62
75
100
180
Screw ASL
6
18
35 35 35 35 35
86 86
105 140 Mounting plate
104 57
Accessory connection block Panel cutout
Panel cutout dimensions 4P

Details of connection shown give an allowance
Mounting plate 3P
of 1.0 mm around the
18 27 HL
handle escutcheon
15
16.5 (max)
26.5
ASL
52
R1
25 Max.conductor width
M8 Screw 24
104
TemBreak
XH160NJ, XS250PJ, XH250NJ
H
L : Handle Frame Centre Line
Front connected Drilling plan

Interpole barrier With terminal bars (optional)
(removable) 97 28
3P 4P
Preparation of 23 4P
23 4
conductor 11
23
HL 3P
M8 Screw 24
HL HL 67
9 HL
37
10(max.)
N
ASL 23(max.)
126
144
165
102
ASL ASL ASL

max 6t
19
M4 x 0.7 11
30.5
70 35 35 35 Mounting 47 11 35 M4 x 0.7
52.5 87.5 screw Tapped
105 98 23 4 hole
11.5
140 103 35 35 35 Conductor 28
overlap max.
107
Note: Breakers with terminal bars available on request 124
Rear connected with motor operator 4P
90
3P
Mounting plate max. 5t
HL Drilling plan
3P 4P
HL 24 HL
6.5
Conductor
overlap max.
205
103
54
6
17
121
ASL
144
126
144
ASL
58
22
71
116
9 21
15
35 35
operating handle
70 35 20 35 35 20 20 35 35 35 20
Plug-in Mounting block Drilling plan

3P 4P 3P 4P
30 28 30
HL HL
HL HL
18
13
M5 x 0.8 Mounting
ASL ASL
144
62
75
100
180
Screw ASL
6
18
35 35 35 35 35
86 86
Mounting plate
121 57 105 140
Details of connection Panel cutout dimensions 4P

shown give an allowance 3P
27 Mounting plate of 1.0 mm around the HL
handle escutcheon
18
15
16.5 (max)
26.5
ASL
52
R1
25 Max.conductor width
M8 Screw 24
105
TemBreak
XH250PE, XE400NS, XS400CJ, XS400NJ, XS400CE, XS400NE, XH400NE, XS400NN
Note: XE400NS Available in three pole versions only ASL: Arrangement Standard Line
Front connected With terminal bars (optional) Drilling plan

Interpole barrier
(removable) 39
3P 4P 120 On side
On side
Preparation of 8 4P
On side 31 conductor 28
14.5
HL 3P
Off side 30
110
10
HL HL M10 Screw HL
44.5
11
12.5(max.)
20
N 56 46
25(max.) ASL
260
214
228
ASL ASL ASL ASL
M6 Mounting
screw
23
44.5
90 45 45 45 69 28 14.7 45 M6
23.5
7
14.5
140 70 115 7.5 103 14 28 Tapped
8 hole
185 131 52.5
Off side 38 Off side
60 60 60
Note: Breakers with terminal bars available on request

4P
3P
Lock plate Mounting plate Drilling plan
HL
3P 4P
345 Stud can be turned 90

HL 36 HL M6 Tapped hole
8
28.5
214.5
8
Conductor
overlap max.
29
103
ASL
203
228
214
228
ASL 13 ASL
25
70
30
25
28.5
110
15
30
8
max.11 4.5 45 36 45
15
214.5
45 45 45 13 33 90 33 33 45 45 45 33
334 max
Conductor overlap
Note:In the normal shipment mode, both terminals on the line 15 for accessory wiring when necessary
max.
side and the load side are in the horizontal direction.
Plug-in Drilling plan

Mounting block 4P
M8 Mounting
3P
screw 3P 4P
11.5
HL HL
HL
54
25
20
134
84
282
228
134
282
ASL ASL ASL ASL

20
60
25
54
9
90
45 45 45 Mounting
11.5
60
121 72 10 148 angle
119 74
Motor operator 4P 4P
Details of connection Panel cutout
Panel Cutout 3P 3P
dimensions shown
47 H
L give an allowance of HL
18 1.0 mm around the
20 R3 handle escutcheon
35
ASL
104
ASL
92
35 max. conductor width R6.5
M10 Screw
122
64
106
TemBreak
XE600NS, XS630CJ, XS630NJ, XS630CE, XS630NE, XH630NE, XS630NN, XS800NJ, XS800NE, XH800PS, XH800NE, XS800NN.
Note: XE600NS Available in three pole versions only
Front connected Drilling plan

3P 4P
A 32 4P
13
HL HL
3P
13 HL
80
Extension handle
(removable)
6
141
N
126
57
ASL ASL ASL
273
ASL
45
117
132
28 14
6
25
32
M8 Mounting
80
8
screw 70 M8
8
Tapped
15
40 70 70 70 A B (Neutral: N) hole
140 105 175 Conductor 7.5 103 Breaker type A B N
overlap
210 280 XE600NS 8 34
max. 80.5 145
XS630CJ, XS630NJ 8 34 36
XS630CE, XS630NE, XH630NE 8 36 36
XS800NJ, XH800PS 10 35 36
XS800NE, XH800NE 10 36 36
Note: Breakers with terminal bars available on request
Rear connected with motor operator Drilling plan

4P
3P
13
HL 3P 4P
M8 Tapped hole
48
Mounting plate HL H
L
5
24
Lock plate
214.5
102 31.5
126
136
10
126
141
7
173.5
ASL
25
55
ASL
117
122
127
40
117
85
20 8
13
32
42
132
75.5
5
70 70
max 11 4.5
214.5 13 70 70 70 43 140 43 43 70 70 70 43
Max. 310
Note:In the normal shipment mode, both terminals on the line

side and the load side are in the horizontal direction. Conductor overlap max. 15 for accessory wiring when necessary
Drilling plan
Plug-in 4P
HL
Mounting block
3P 4P Mounting 3P
M10 Mounting
screw HL HL angle
62
25
156
126
18
76
76
ASL ASL ASL

303
ASL
67
117
18
67
90 90
147
25
62
140 11
70 70 70
121 62 45 210 90
175 105
280
Accessory connection Panel cutout
block 4P
Panel cutout dimensions
Details of connection Motor operator 4P shown give an allowance 3P
47 Panel Cutout 3P of 1.0 mm around the HL
18 H
L handle escutcheon
R3
21
17.5 86.5
60
ASL ASL
92
40 max. conductor width R6.5
M16 Screw 168
64
107
TemBreak
XS1250NE, XS1250NN

Front connected
3P 4P
Mounting 4P
hole 13
HL 14 31
HL 3P
13 HL
80
Extension handle
(removable) 8
200
184
N
170
ASL ASL ASL ASL
370
140
154
28 18
170
25
80
70 9 Tapped hole
8
32
15
45 70 70 70 14 29
105 17 120 M8 Mounting screw
140 175
210 280 80 171
Rear connected with motor operator Motor operator 4P

Panel Cutout 3P
H
L
Mounting plate
R3
13.5 90.5
140 ASL
13
4P 13
18 3P
3P 4P
168
Insulator
M8 Mounting screw HL HL HL 4P
Panel Cutout
3P
Lock plate
HL
79
73
40 102 31.5
12
184
144
71 101
173.5
226 296
20
ASL ASL
ASL
98
111
32
13
113
114
19
154
140 R6
117.5
73
13
15
13 45
max 11 4.5 18 70 70 70 13
70 70
Conductor overlap 81
Mounting plate
max.
242.5 230 300
Soft plastic tubing,o 50, to be provided on centre pole and
338 max Panel cutout dimensions shown
neutral pole of vertical terminal type for insulation.
give an allowance of 1.5 mm
o 15 for accessory wiring when necessary
Note: In the standard shipment mode, both terminals on the line around the handle escutcheon.
side and the load side are in the horizontal position.
Plug-in
13
32 30
8
4P
Mounting angle
15
HL
26
26
3P 3P 4P
Control circuit terminal
HL HL HL
4P
15
3P 11
21 58
21
58
199
199
21
144
94
94
94
25
ASL ASL ASL

64
64
64
114
90 90
21
21
169
169
25
58
58
32 30
147
8
18
140
15
45 70 70 70
26
26
210 90 Mounting
138 62 85
13 175 105 angle
70 70 70
280
M10 Mounting Conductor overlap
screw max.
108
TemBreak
XS1600NE, XS1600NN

Front connected
3P 4P
HL HL
Mounting hole
HL
20 11
Extension handle 4P
Insulator
(removable) Mounting angle
3P
100
30
15 max
Mounting angle
N
170
M8 Mounting screw
184
200
370
ASL ASL ASL
140
170
154
28 18
15 max
20
8
100
M8 Mounting screw
32
46 70 9
45 20
15
Conductor overlap
70 70 70 max. 17
70 70 140
105 175
o13 80 191
210 280
Rear connected with motor operator HL HL

Panel cutout
4P 4P
Mounting angle
(*)
4P
Mounting angle 3P 3P
3P
15
Lock plate
HL
M8 Mounting screw
79
184
40 102 31.5
30
173.5
60
ASL ASL ASL

262.5
98
R6
100
15 max
117.5
65
154
max 11 4.5 15 o12

30
85
30
130
70
262.5 85 15 81
15
70 o9
358 max 115 15
15
130 HL
70 70 70 Insulator tube 4P
(load side only) 3P
Conductor overlap max.
Motor operator
panel cutout (*)
90.5
ASL
R3
13.5
*Panel cutout dimensions shown give

an allowance of 1mm around the
handle escutcheon or 1.5mm around
the motor operator frame 168
Draw-out
3P 4P HL
HL
HL 395 (Draw-out) 112.5 182.5
4P 4P
Accessory HL 325 (Disconnected)
Draw-out handle
connection (removable) 3P
block 295 (Test)
220 Breaker fixing
screw 265 (Connected) 12 Mounting hole 3P
225 o12
105
170
200
20
75
ASL
420
100 60
ASL
20
ASL
190
25
220
50
90 o
25
70
120
282
20
20
150 220 Mounting hole 200 (3P) 215

300 (max.) 316
70 70 70 100 (4P) 170 (4P) Mounting
370 (max.) 396 (connected) Conductor angle
overlap max. Conductor
526 (drawout) overlap max.
109
TemBreak
XS2000NE
Front connected
HL HL HL
Extension handle 130
30 65 Mounting hole (removable) 28.8 4P
3P
20
90
N
257
105
232
450
ASL ASL ASL
79
193
20
M10 Mounting o12
screw 302
90
30
10
20 18
15
105 105 105 105 110 Conductor overlap

max. 60 225
o11
320 429
380
160 269
Rear connected with motor operator HL

4P HL
Panel cutout
3P 4P
276 Mounting angle 3P
Manual operating M10 Mounting screw HL
handle
105
30
232
65
95
144
ASL *
30
ASL
ASL
79
* o11
160
R10
30
o12
302
20
20 119
15 Conductor overlap
max.
30 105 105 110 *Use non-magnetic angle (SUS304 etc) Panel cutout dimensions shown
give an allowance of 2 mm
55 311 130 around the handle escutcheon.
*Use non-magnetic angle (SUS304 etc)
Draw-out HL
561 (Draw-out)
3P Accessory 4P 371 (Disconnected) 4P
Mounting hole o14
connection block 3P
HL Draw-out handle 341 (Test)
(removable) HL
334 311 (Connected) 170 (4P) 279 (4P)
HL
34
340(3P) o14
o11
314
232
65
20
95
ASL
624
ASL
15
ASL
160
112
310
280
30
20
20
15
O
90
30
105 105 110
13 308 25 290 (3P)

405 (max) 514 (max) Conductor width 268
371 max.
466 145 (4P)
Mounting angle
254 (4P)
Extension handle
(removable)
110
TemBreak
XS2500NE
Rear connected HL
3P 4P 4P
HL HL
Extension handle 130 28.8 3P
Mounting hole (removable)
M10 Mounting screw
N Mounting angle
257
257
90
113
450
ASL ASL
450
ASL
193
193
178
40
20
110 105 105 110

105 105 o14
30
10 20 40 20
160 269
320 185
150
Conductor overlap
429 245 max.
340 *Use non-magnetic angle (SUS304 etc)
4P
3P HL
o12
HL
232
105
30
30
144
ASL ASL
79
*
R10
Mounting angle
302
119
Panel cutout dimensions shown *Use non-magnetic angle (SUS304 etc)
give an allowance of 2 mm
around the handle escutcheon.
3P 4P
HL HL HL
Mounting hole Manual operating 130 28.8 4P
handle (removable)
M10 Mounting screw 3P
276
N Mounting angle
242
257
257
90
113
80
450
ASL ASL
450
ASL
95
*
185
193
193
178
40
105 105 110 o14 20

30
20 40 20 105 105 110

160 269
320 185
150
Conductor overlap
429 306 max.
55 311 *Use non-magnetic angle (SUS304 etc)
111
112
OVERSEAS NETWORK
TERASAKI (EUROPE) LTD.
80 Beardmore Way, Clydebank Industrial Estate, Clydebank, Glasgow G81 4HT Scotland (UK)
Telephone: 44-141 941-1940 / Fax: 44-141-952-9246 / e-mail:marketing@terasaki.co.uk
www.terasaki.com
TERASAKI ITALIA s.r.l.

Via Campania 4/6, 20090 Segrate, Milano, Italy
Telephone: 39-02-2137574 / Fax: 39-02-26922931 / e-mail: terasaki@tin.it
www.terasaki.it
TERASAKI ESPAA, S.A.U.

Roma, s/n 08400 Granollers, Barcelona, Spain
Telephone: 34-93-879-60-50 / Fax: 34-93-870-39-05 / e-mail: terasaki@terasaki.es
www.terasaki.es
TERASAKI SKANDINAVISKA AB
Frasarvagan 32, SE-142 50 Skogas, SWEDEN
Telephone: 468-556-28230 / Fax:468-556-28239 / e-mail: info@terasaki.se
www.terasaki.se
TERASAKI CIRCUIT BREAKERS (S) PTE. LTD.

227 UBI Avenue, Singapore 408815, SINGAPORE
Telephone: 65-6744-9752 / Fax: 65-6748-7592 / e-mail: tecs@pacific.net.sg
TERASAKI ELECTRIC (M) SDN. BHD.

Lot 3, Jalan 16/13D, 40000 Shah Alam, Selangor Darul Ehsan, Malaysia
Telephone: 60-3-5549-3820 / Fax: 60-3-5549-3960 / e-mail: terasaki@terasaki.com.my
TERASAKI DO BRASIL LTDA

Rua Cordovil, 259-Parada De Lucas, 21250-450 Rio De Janeiro-R.J., Brazil
Telephone: 55-21-3301-9898 / Fax: 55-21-3301-9861 / e-mail: terasaki@terasaki.com.br
TERASAKI ELECTRIC (CHINA) LIMITED

72 Pacific Industrial Park, Xiangtang Zengcheng, Guangzhou 511340, CHINA
Telephone: 86-20-8270-8556 / Fax: 86-20-8270-8586 / e-mail: erasaki@public.guangzhou.gd.cn
ELECTRIC CO., LTD.

Head Office: 7-2-10 Hannancho, Abenoku, Osaka, JAPAN
Circuit Breaker Division: 7-2-10 Kamihigashi, Hiranoku, Osaka, Japan
Telephone: 81-6-791-9323 / Fax: 81-6-791-9274 / e-mail: int-sales@terasaki.co.jp
www.terasaki.co.jp
March 2003 CATALOGUE No. 03-I20EJ

Ratings and specifications covered in this catalogue may be subject to change without notice.

Terasaki Tembreaki20ej

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Terasaki Tembreaki20ej

Uploaded by

Copyright:

Available Formats

Innovators in Protection Technology

Catalogue No. 03 - I20EJ

Terasaki aims to be the best supplier of circuit breakers and associated

Certifications, Standards and Approvals by the World's Leading Organizations

Moulded Case Circuit Breaker Features 4-10

Ratings and Specifications 11-20

Thermal Magnetic Characteristics and Adjustments 21-32

Microprocessor Based Characteristics and Adjustments 33-42

Optional Accessories 43-80

Connections and Mountings 81-98

Outline Dimensions 99-112

XE100NS XE225NS XE400NS XE600NS

10-100A 125-225A 250-400A 500-600A

XS125CJ XS400CJ XS630CJ

XS50NB XS125NJ XS250NJ XS400NJ XS630NJ XS800NJ

XS160NJ XS250PJ XS400NE XS630NE XS800NE XS1250NE XS1600NE XS2000NE XS2500NE

XH125NJ XH160NJ XH250NJ XH800PS

50kA 400v 50kA 400v 50kA 400v 100kA 400V

50kA 415v 50kA 415v 50kA 415v 85kA 415v

XH250PE XH400NE XH630NE XH800NE XS1000ND XS1250ND XS1600ND XS2000ND XS2500ND

EXCEPTIONAL CURRENT LIMITING, QUICK-BREAKING PERFORMANCE

1 Quick-break arc chutes 1 Reduced Peak let through minimises

3 Reduced tripping time minimises damage

"PIONEERS IN CURRENT LIMITING TECHNOLOGY"

MICROPROCESSOR TIME CURRENT CHARACTERISTICS

(Optional) 0.1 0.8 3

0.1 0.4 2 10 0.1 0.3

Ground fault trip 1

MICROPROCESSOR ADJUSTMENT FACIA

15 0.2 SHORT TIME I2t 0.3

ADJUSTABLE TIME SETTINGS ADJUSTABLE I2T RAMP ADJUSTABLE INST TRIP

"INNOVATORS IN PROTECTION TECHNOLOGY"

Due to the amount of non-linear

TemBreak MCCBs employ a True

PRE-TRIP ALARM FUNCTION (OPTIONAL) Electronic office equipment is being increasingly

All TemBreak Plugin and drawout

The neutral pole of all TemBreak

TemBreak MCCBs from 125AF to

Padlocks can only be installed ON

Terasaki is one of the few manufacturers who can still offer a

Wide range of current & Positive contact indication

Local/Remote indication Fast closing mechanism

Solderless terminal (PWC)

connected (FC) Attached flat bar (BAR) (BAR) (BAR) (BAR)

NRC : Nominal Rated Current 1 : DC rating available on request.

NRC : Nominal Rated Current. : No or not available.

34W : Yes or available.

Core Balanced Current Transformers

Earth Leakage Blocks (ELB)

Operating voltage 200-440V AC

Operating frequency 50/60 Hz

Pre-Trip alarm contact (3)

Trip/Non-Trip function (4)

: Standard. This configuration is used unless otherwise specified.

MCCB type Fixed Adjustable Fixed Adjustable

XS125CJ, XS125NJ, XH125NJ

XS250NJ, XS250PJ, XH250NJ

Access to Setting Dials

XS250NJ XS400NJ XS400NJ (cover removed)

Thermal Adjustment Magnetic Adjustment

0.63 0.8 1.0

Thermal adjustment range

2. XS400NJ/400A MCCB set at Im = 6, the magnetic setting is calculated as 400 x 6 = 2400A