WORLD CLASS MANUFACTURING II

Objective :

To acquaint participant with the latest tones and techniques for building up World Class
Manufacturing Organisations. The knowledge should students to be able to design their own
manufacturing systems.

Course Contents:

1). Meaning of WCM

2). Models of WCM, Characteristics of world class companies, Route to become WCM
3). Eliminating waste, 7 Types of wastes, Kaizen to eliminate waste, 3Ms
4). 5S for work place improvements
5). Resources flexibility to improve reflexes
6). Small batch production
7). Set up time reduction, SMED
8). Flow Management
9).Cellular Manufacturing
10). Pull Production
11). Levelling Production (Heijunka)
12). Developing system to stop line / machine and fix problem (Jidoka)
13). Zero defect production ( ZQC + Poka Yoka )
14). Statistical Process Control (SPC, Process Capabbility Studies )
15). Targeting zero machine breakdowns ( TPM )
16). Suppliers for WCM developing (Suppliers Network)
17). Total Employee Involvement (TEI)
18). Monitoring World Class Performance
19). Managing the Change

Session Plan:

SR.NO DISCUSSION TOPICS METHODOLOGY NO OF SESSIONS

Meaning of WCM,modules of
1 WCM,Characteristics of
WCM,Route to become WCM
3
2 Eliminating waste, 7 types of 3
 wastes, Waste elimination, 3
M's
5S for work place
3 improvement case 3

Resource flexibility to improve

4 reflexes
5 Small batch production cases 3
6 Set up time reduction,SMED 2
7 Flow management
8 Cellular Manufacturing cases 3
9 Pull Production
Levelling Production
10 (Heijunka) case 3
Developing system to stop
line/machine and fix problem
11 (Jidoka) 3

Zero defect production (ZQC

12 + Poka Yoke) 3
Statistical Process Control
(SPC,Process Capability
13 Studies) cases 3

Targeting Zero machine

14 breakdowns (TPM) 3

Developing Suppliers for

15 WCM (Supplier's Network) 3
Total Employee Involvment
16 (TEI) 3

Monitoring World Class

17 Performance 3
18 Managing the Change 3
Total sessions 44

Text Books : Techniques for Operations Efficiency by L.C.Jhamb

Reference Books:

1).World Class Manufacturing by Jim Todd

2). World Class Manufacturing by B S Sahay, KBC Saxena and Ashish Kumar
3). World Class Manufacturing by Richard Schnoberg
4). New Manufacturing Challenges by Kiyoshi Suzaki