Repair Instruction Issued by ROBERT BOSCH (AUSTRALIA) PTY, LID, Section? 4-Alternatora-Ld Page: 8-0 Date: 1/7h REPAIR INSTRUCTIONS FOR BOSCH ALTERNATOR K1 - " SERIES NETH BUILT IN ELROTRONIC REGULATOR is reserved, Description Apart from the built in electronic regulator the design and function of the alternator is identical with the Kl - "70" series as discussed in the repair instructions pages Rl through to R7. Alternator Terminale: Be: Battery connection. (direct to battery) D+: Connection for indicator lamp assembly: Same as discussed on page R3-0. Note: As the electronic regulator is part of the brueh-holder the regulator can be removed together with tae brush-holder by unscrewing two screws (7a). Unsolder connection cable between diode plate and regulator on the regulator. = 5 3 : 5 g 8 5 gz i i i 5 i WIE-06-LJ-8-0 BOSCH AND ¢9 RAE REGISTERED TRADE MARKS OF RONERT AOSCH, GMBH STUTTOARTRepair Instruction Issued by ROBERT BOSCH (AUSTRALIA) PTY. LID. Section: 4-Alternator-LJ Read regulator output voltage within one minute and compare with test specifications. ‘The electronic regulator is temperature compensated and a decrease im regulated voltage of 0.03V will occur for every 10°C temperature rise. TECHNICAL DATA: Minimum diameter of slip rings: Alternators with mechanical regulator: 31.5mm (1.24") Alternators with electronic regulator: 26.8mm (1,05") Slip rings to be true within: 0.03mm (0.0012" Claw poles to be true within: 0.05mm (0.002") Tightening torque of pulley nut: 5.5-6.9 kp/m (40-50 ft./lbs.) Tightening torque of through bolts: 0.36-0.53 kp/m (33-47 in/lbs.) WINDING RESISTANCES: Alternator _[ seater Ohms +108 Rotor Ohms +10% 44Y 358 with Mech. Regulator 9.26 4.0 thy HOA with Mech. Regulator 0.24 hoo TAY 4OA with electronic regulator 0.24 39 bY 558 with mech. regulator 1bY 558 with Elect. regulator 0.18 29 WJE-06-LJ-8-0 BOSCH AND €} ARE REGISTERED TRADE MARKS.OF ROBERT BOKCH OME GUT TEARRepair Instruction Issued by ROBERT BOSCH (AUSTRALIA) PTY LID. Section : 4-Alternator-LJ Page REO Date + 2/90 Supersedes: 5/88 Read regulator output voltage within one minute and compare with test specifications. The electronic regulator is temperature compensated and a decrease in regulated voltage of 0.03V will occur for every 10°C temperature rise. ‘TECHNICAL DATA: Minimum diameter of slip rings: Alternators with mechanical regulator: 31.5mm (1.24") Alternators with electronic regulator: 26.8mm (1.05") Slip rings to be true within 0.03mm (0.0012") Claw poles to be true within 0.05mm 0.002") Tightening torque of pulley nut 5.5-6.9 kp/m (40-50 £t./1bs) (54-68 Nn) Tightening torque of through bolts: : 0.36-0.53 kp/m (33-47 in/lbs) (3.5-5.5 Nm) ALTERNATOR TRST SPECIFICATIONS ————Output_Iest Charge ________Resistance Values Speed Stator Rotor Rotor yA. xpm__Qhm + 10% Ohm + 19% Om + Loz Alternators lav 10 1300 x 14¥ 358 const. 23 2000 0.24 4.0% 2.9 35, 6000 Alternators lav 10 1300 x 14¥ 404 const. 23 2000 0.24 4.0% 2.9 maximum output 40 6000 Alternators 14av 7.5 1300 Bad 14V 454 const. 26 2000 0.19 4.0% 2.9 45 6000 Alternators 14v 16 1200 4x 14V 55a const. 36 2000 0.14 4.0% 2.8 55 6000 Alternators 2 10 2000 0.138 = 9.5) 28V SSA const. 55 6000 EZ) 2088-0 O75, 2% re Above performance values refer to an alternator under operating temperature (60°C). * Rotor 3.4 Ohm + 10% for alternator with transistorised regulator early version. xx From manufacturing date 726 onwards for all alternators. WJE-06-LJ-8-0 BOSCH 2hO Ean HLOISTERED TRADE MARES D# ROBFRE HOSCH GMMAM STL TARTRepair Instruction lesued by ROBERT BOSCH (AUSTRALIAT PTY. 17D. Section: 4-Alternator-LJ Page: R9-0 Date: 2/80 Fie noe conacerions te sion, All rights reserved, ‘This publication must not be roproduved: ts vontents must aot be tasicrril 19 other potsons without oUF Wri WEE-O$-LJ-9-0 BOSCH anv EB ALE REGISTERED 1 ADE MARKS OF ROVERT BOSCH, GMBH, STUTIGAREts ey OSC Issued by ROBERT BOSCH (AUSTRALIA) PTY, LTO. Trcorgarated in Victoria Section : 4-Alternator-LJ Page R90 Date : 5/88 Supersedes: 2/80 Fig DIODE CONNECTIONS CONNECTION CONNECTION (ANODE) (CATHODE) CURRENT FLOW | CURRENT BLOCKED | CURRENT FLOW | |yay! HOUSING ROUSING + prope (CATHODE) prope —¢ANoDE) solder connections HEAT SINK i i