Professional Documents
Culture Documents
Material Mehusburger PDF
Material Mehusburger PDF
Material grades
indicatory
material no designation analysis strength character application
DIN:
C 45 U
C - 0.45 tool steel unhardened parts for the mould and
1.1730 AFNOR:
XC 48
Si - 0.30
Mn - 0.70
640 N/mm
plain steel
jig construction or plates and frames
for tools and dies
AISI:
1045
DIN:
X 42 Cr 13 C - 0.42
steel for through hardening cavity plates and inserts for the proces-
Si - 0.40
1.2083 AFNOR:
Z 40 C 14 Mn
Cr
- 0.30
- 13.00
780 N/mm
low corrosion
sing of plastics, mainly when chemical-
ly aggressive melts are being used
AISI:
420
DIN: C - 0.33
X 33 CrS 16 Si - 0.30
Mn - 0.80 tool steel plates for corrosion resistant mould
AFNOR:
1.2085 Z 35 CD 17.S Cr
Mo
- 16.00
- 1.20
1080 N/mm pre-toughend, corrosion resistant,
with good cutting properties
tools and dies, cavity plates for chemi-
cally aggressive plastics
AISI: S - 0.06
422+S Ni - 0.30
DIN:
21 MnCr 5 C - 0.21
Si - 0.25 steel for case-hardening moulding plates, inserts and
1.2162 AFNOR:
20 MC 5 Mn
Cr
-
-
1.25
1.20
660 N/mm
alloyed machine parts
AISI:
5120
DIN:
115 CrV3 C - 1.18
AFNOR: Si - 0.25
100 C3 Mn - 0.30 cold-work steel
1.2210 UNI:
107 CrV3 KU
Cr
Ni
-
-
0.70
0.10
740 N/mm
alloyed, wear-resistant
core pins, punches, small turned parts
AISI: Ti - 0.20
L2
DIN:
40 CrMnMo 7
AFNOR: C - 0.40 tool steel
40 CMD 8 Si - 0.40 alloyed and pre-toughend, moulding plates, inserts and
1.2311 UNI:
35 CrMo 8 KU
Mn
Cr
-
-
1.50
1.90
1080 N/mm good suitablility for
flame-hardening,
high-tensile machine parts
Mo - 0.20 nitriding and polishing
AISI:
P20
DIN: C - 0.40
40 CrMnMoS 86 Si - 0.40 tool steel
Mn - 1.50 plates for mould tools and dies with
1.2312 AFNOR:
40 CMD 8.S Cr
Mo
-
-
1.90
0.20
1080 N/mm alloyed and pre-toughend. good
cutting properties, especially suita- enhanced requirements on strength
AISI: ble for flame-hardening
P20+S S - 0.06
DIN:
X 38 CrMoV 51 C - 0.38
AFNOR: Si - 1.00
Z 38 CDV 5 hot-work steel moulding plates and inserts for die
Mn - 0.40
1.2343 UNI:
X 37 CrMoV 51 KU
Cr
Mo
-
-
5.30
1.20
780 N/mm
alloyed
casting (Al, Mg, Zn etc.)
and injection mould tools
AISI: V - 0.40
H11
DIN:
X 38 CrMoV 51 C - 0.38
AFNOR: Si - 1.00 hot-work steel
Z 38 CDV 5 moulding plates and inserts for die
Mn - 0.40
1.2343ESU UNI: Cr
Mo
-
-
5.30
1.20
780 N/mm alloyed, suitable for
mirror polishing,
casting (Al, Mg, Zn etc.)
and injection mould tools
electrically remelted
(ESR) X 37 CrMoV 51 KU
AISI: V - 0.40
H11 ESR
DIN:
X 155 CrVMo 121 C - 1.53
AFNOR: Si - 0.30
Z 160 CDV 12 steel for through hardening cavity plates and inserts as well as
Mn - 0.35
1.2379 UNI:
X 155 CrVMo 12 1 KU
Cr
Mo
- 12.00
- 0.80
830 N/mm2
wear-resistant cold-work steel
pressure or cutting plates with increa-
sed wear resistance
AISI: V - 0.80
D2
2
indicatory
material no designation analysis strength character application
DIN:
X 45 NiCrMo 4 C - 0.45
AFNOR:
steel for through hardening
Si - 0.25 demanding cavity plates and inserts;
45 NCD 16 Mn - 0.40 special alloy suitable for
1.2767 UNI:
40 NiCrMoV 16 KU
Cr
Mo
-
-
1.35
0.25
830 N/mm polishing, high resistance
to pressure and good flexural
cutting and bending inserts for high
compressive loads
Ni - 4.00 strength
AISI:
6F7
DIN:
90 MnCrV 8 steel for through hardening
AFNOR: C - 0.90 cavity plates and inserts exposed to
Si - 0.20 dimensional steadiness,
90 MV 8 abrasive stress; pressure, cutting and
1.2842 UNI:
Mn
Cr
-
-
2.00
0.40
775 N/mm high hardness, wear-resistant,
cold-work steel of very good guiding plates; pressure and guiding
rails
90 MnVCr 8 KU V - 0.10 cutting
AISI: properties
O2
DIN:
16 MnCr 5 C - 0.16
Si - 0.25 steel for case-hardening
1.7131 AFNOR:
16 MC 5 Mn
Cr
-
-
1.15
0.95
660 N/mm
alloyed
round inserts and machine parts
AISI:
5115
Si - 0.40
DIN: Fe - 0.50
AlZnMgCu 1.5 Cu - 1.60 540 N/mm
3.4365 EN:
ISO 7075
Mn
Mg
-
-
0.30
2.40 (depending on
aluminium - zinc alloy
high-strength
plates for mould tools and dies with
enhanced requirements on strength
(AW-7075) AFNOR: Cr - 0.23 thickness)
A-Z5GU Zn - 5.60
Ti - 0.20
These general informations are recommendations that everyone be free to apply. For the individual case, the buyer has to make sure for the
right application. In case of doubt, a respective specialist (eg. steel manufacturer, hardening shop) should be consulted.
A liability of Georg Meusburger GmbH & Co KG is excluded.
3
Material No.: 1.1730
Designation in DIN: C 45 U
AFNOR: XC 48
UNI: -
AISI: 1045
Treatment by Polishing:
Etching:
Spark eroding: not usual
Nitriding:
Hard chroming:
62
58
54
50
46
42
0 100 200 300 400 500 600 700 C
4
Material No.: 1.2083 TechnicalTip
Designation in DIN: X 42 Cr 13 - cold-work steel
AFNOR: Z 40 C 14 - must be tempered after hardening serveral times
UNI: - (max. 50HRC).
AISI: 420 The demand for max. hardness often ends up in
material breakage.
Indicatory analysis: C 0.42 - mold temperature max. 200C
Si 0.40 - corrosion-resistant after hardening
Mn 0.30
Cr 13.00
Treatment by Polishing:
can be polished in the annealed and hardened state; good preliminary
surface preparation work is decisive for a good polish.
Etching:
good photoetching (graining)
Spark eroding:
in the hardened and tempered condition, treat again for stress relief
about 20C below the last temperature
Nitriding:
not recommended
Hard chroming:
56
52
48
44
40
36
0 100 200 300 400 500 600 700 C
5
Material No.: 1.2085
Designation in DIN: X 33 CrS 16
AFNOR: Z 35 CD 17.S
UNI: -
AISI: 422 + S
Treatment by Polishing:
Etching:
Spark eroding: not recommended
Nitriding:
Hard chroming:
48
44
40
36
32
28
0 100 200 300 400 500 600 700 C
6
Material No.: 1.2162 TechnicalTip
Designation in DIN: 21 MnCr 5 - For high polishing, we recommend the through hardening
AFNOR: 20 MC 5 steel 1.2767.
UNI: -
AISI: 5120
Treatment by Polishing:
Etching: possible
Spark eroding:
Nitriding:
Commonly hardened parts are not nitrided loss on hardness.
Hard chroming:
recommended, increased wear and corrosion resistance
Heat treatment: Annealing:
670 to 710C for about 2 - 5 hours
slow controlled cooling, further cooling in air, max. 205 HB
Carbonisation:
900 to 950C. The choice of the carburizing means and caburizing-
temperature influences on the level of the desired carbon level, shape of
caburizing-graph and on the required depth of the application.
Case hardening:
870 to 930C in powder/salt bath, cooling in oil/heat bath at 160 to 250C
Intermediate annealing:
630 to 650C, for about 2 - 4 hours with slow furnace cooling
Preheating:
350C depending on dimensions
Hardening:
curing temperature 810 to 840C in oil of ~ 60C warmth
Cooling:
up to about 100C oil, then in air up to about 50C
Tempering:
1 hour per 20 mm part thickness, min. 2 hours
Tempering chart:
HRC
62
58
54
50
46
42
0 100 200 300 400 500 600 700 C
7
Material No.: 1.2210 TechnicalTip
Designation in DIN: 115 CrV 3 - Silver-steel 1.2210 is delivered ground to measure in
AFNOR: 100 C3 h9 tolerance.
UNI: 107 CrV 3 KU
AISI: L2
Treatment by Polishing:
Etching:
Spark Eroding: not recommended
Nitriding:
Hard chroming:
64
60
56
52
48
44
0 100 200 300 400 500 600 700 C
8
Material No.: 1.2311 TechnicalTip
Designation in DIN: 40 CrMnMo 7 - core strength decreases with increasing mould
AFNOR: 40 CMD 8 plate thickness
UNI: 35 CrMo 8 KU For thickness >300 we recommend 1.2738.
AISI: P20
Treatment by Polishing:
good polishable; for higher surface requirements, through hardened steels are
recommended.
Etching:
possible
Spark eroding:
Nitriding:
the wear resistance of the steel is increased
Hard chroming:
in addition to wear resistance especially the corrosion resistance increases
48
44
40
36
32
0 100 200 300 400 500 600 700 C
9
Material No.: 1.2312 TechnicalTip
Designation in DIN: 40 CrMnMoS 86 - for increased surface quality requirements
AFNOR: 40 CMD 8.S use material grade 1.2311.
UNI: -
AISI: P20 + S
HRC
52
50
48
44
40
36
32
0 100 200 300 400 500 600 700 C
10
Material No.: 1.2343 / 1.2343 ESU* TechnicalTip
Designation in DIN: X 38 CrMoV 51 - corrosion sensitive;
AFNOR: Z 38 CDV 5 during the machining pay attention
UNI: X 37 CrMoV 51 KU to continuous corrosion protection
AISI: H11 / H11 ESR (especially when spark eroding)
58 1600
54 1400
50 1200
48 1000
44 800
40 600
0 100 200 300 400 500 600 700 C 0 125 250 375 500 625 C
11
Material No.: 1.2379 TechnikTipp
Designation in DIN: X 155 CrVMo 121 - secondary hardening, very good basic
AFNOR: Z 160 CDV 12 material for nitration or coating
UNI: X 155 CrVMo 12 1 KU
AISI: D2
66
62
58
54
50
46
0 100 200 300 400 500 600 700 C
12
Material No.: 1.2767 TechnicalTip
Designation in DIN: 45 NiCrMo 16 - To avoid undesirable distortion in spraying of
AFNOR: 45 NCD 16 plastics, the tempering temperature after
UNI: 40 NiCrMoV 16 KU hardening must be 50C over operation
AISI: 6F7 temperature.
Treatment by Polishing:
best metallurgical properties for mirror polishing
Etching: is possible
Spark eroding: very well suited
Nitriding: not usual
Hard chroming:
next to improving of the wear resistance, increases espacially the corrosion
resistance
58
54
50
48
44
40
0 100 200 300 400 500 600 700 C
13
Material No.: 1.2842 TechnicalTip
Designation in DIN: 90 MnCrV 8 - Steel grade 1.2510 is an adequate alternative in regard
AFNOR: 90 MV 8 to the profile of properties as well as machining and
UNI: 90 MnVCr 8 KU dimensional stability after heat treatment.
AISI: O2
Treatment by Polishing:
Etching: not common 1.2379
Nitriding:
Spark eroding:
not possible
Hard chroming:
66
62
58
54
50
46
0 100 200 300 400 500 600 700 C
14
Material No.: 1.7131
Designation in DIN: 16 MnCr 5
AFNOR: 16 MC 5
UNI: -
AISI: 5115
Treatment by Polishing:
Etching: possible
Spark eroding:
Nitriding:
Commonly hardened parts are not nitrided loss of hardness.
Hard chroming:
recommended, increased wear and corrosion resistance
62
58
54
50
46
42
0 100 200 300 400 500 600 700 C
15
Material No.: 3.4365
Designation in DIN: AlZnMgCu 1.5 / ISO 7075
AFNOR: A - Z5GU
UNI: 9007 / 2
AISI: -
Treatment by Polishing:
Milling: well feasible
Spark eroding:
Etching: suitable for structure-etching
Repair welding: not suitable for welding
16
Cold-work steel
Cold-work steel is used for tools that are generally operated at a temperature lower than 200C. The high alloy
cold-work steel grades offer a high wear resistance combined to a good compressive strength. The low alloy
grades and those having a low carbon content offer a higher toughness and sufficient compressive strength with
a reduced wear resistance.
Other noteworthy features are: Economic machinability, cold formability, well polishable and sufficiently resistant
against agressive plastics.
Hot-work steel
The permanent operation temperature of hot-work steel is above 200C. The hot-work steel thus offers best
properties for tools designed to process high performance plastics. Further applications are in the field of die
casting, extrusion and die forging.
The following properties are expected of hot-work steel: high thermal resistance and toughness, high hot-wear
resistance and high thermal shock resistance.
In the two furnaces (Capacity 40 and 60 tons per day) the steel is being stress-relieved.
C
700
600
500
400
300
200
100
20 h
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
17
2010/I Meusburger Georg GmbH & Co KG. Alle Rechte vorbehalten. Kein Teil dieser Unterlagen darf ohne
ausdrckliche schriftliche Erlaubnis der Meusburger Georg GmbH & Co KG fr irgendwelche Zwecke
vervielfltigt oder bertragen werden. Druckfehler und Irrtmer sowie technische nderungen vorbehalten.
Formaufbauten
www.meusburger.com
sales@meusburger.com
T 00 43 (0) 55 74 / 67 06-0
F 00 43 (0) 55 74 / 67 06-11
A-6960 Wolfurt, Kesselstr. 42
Meusburger Georg GmbH & Co KG