You are on page 1of 29

Navistar

T444E Alliant Power Application Guide

I n je c tors
HEUI Injector 1867C3,259187C,361820C95,81enocsrjtI AP63800AA
OEM Part Numbers: 1816187C3, 1818259C2, 1821752C1, 1821836C3, 1822800C95, 1822801C91
Year Range Application ESN Range
1994-1996 T444E 500 to 460,194

HEUI Injector 18203C,561824C9,583127C5,6enocs1rjtI AP63801AB


OEM Part Numbers: 1822803C1, 1823561C1, 1824582C94, 1824583C97, 1825125C1, 1825126C1
Notes: Prime (Split Shot) Injector.
Year Range Application ESN Range
1997-1999 T444E 460,195 to 843,989

HEUI Injector 1724C8,9012478C,31245C89,6enocsrjtI AP63802AC


OEM Part Numbers: 1724474C2, 1822890C1, 1824472C1, 1824473C2, 1824455C94, 1824456C96
Year Range Application
1994-1996 T444E: High Output 210 HP (HT) to 230 HP

HEUI Injector 182375C9,1RX8347C921,83491C2,508341CenocsrjtI AP63803AD


OEM Part Numbers: 1823751C91 / RX91, 1831487C92, 1831488C1, 1831489C12, 1831550C14, 1831551C13
Notes: Prime (Split Shot) Injector. Recommend replacing AD injector in #8 cylinder location with AE injector to
eliminate "cackle." This became standard production in 2002.
Year Range Application ESN Range
1999-2003 T444E 843,990 to 5,999,999

HEUI Injector 18369C,401836C,415836C92,47enocs1rjtI AP63804AE


OEM Part Numbers: 1833639C1, 1833640C1, 1833644C1, 1833645C1, 1833646C92, 1833647C91
Notes: Long Lead (LL or blue harness connector) Injector. Used in #8 cylinder location to eliminate "cackle."
Year Range Application ESN Range
2002-2003 T444E 1,313,828 to 5,999,999

32 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com T444E
F u el Sy stem C ompon en ts
Fuel Transfer PumpMechanical 18245C936,74SFyuesmtlCopnest APM61067
OEM Part Numbers: 1824415C93, 1826794C93
Notes: Includes two banjo gaskets.
Year Range Application
1994-2003 T444E

Fuel Filter Heater Element 18256C9SFyuesmtlopnest AP63409


OEM Part Number: 1825186C91
Year Range Application
1994-1998 T444E

Fuel Filter Heater Element 18396C2SFyuesmtlopnest AP63410


OEM Part Number: 1831196C92
Year Range Application
1999-2003 T444E

E ng i ne C ompo ne nt s
HEUI Injector SleeveBrass 184376CEngeoimpnst AP63411
OEM Part Number: 1814376C1
Year Range Application
1994-2003 T444E

Engine Oil Cooler 185904C2Engeoimpnst AP63452


OEM Part Number: 1815904C2
Notes: Requires Engine Oil Cooler O-ring and Gasket Kit AP0004 for installation.
Year Range Application
1994-2003 T444E

Water Pump 18367C92,41EnCgeoimpnst AP63581


OEM Part Numbers: 1831676C92, 1889249C91
Notes: Includes mounting gasket and plugs.
Year Range Application
1994-2003 T444E

Please see alliantpower.com for additional technical information. 33


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
T444E Alliant Power Application Guide

E n g ine C om pon en ts Continue d

Remanufactured High-Pressure Oil Pump (Bosch) 182547C9,6018257C930,1EnCgeoimpnst HP004X


OEM Part Numbers: 1825247C91, 1825260C91, 1825271C93, 2503701C91
Notes: Includes mounting gasket.
Year Range Application ESN Range
See ESN T444E 5,500 to 216,543

Remanufactured High-Pressure Oil Pump (Bosch) 18254C9,250137C9Engeoimpnst HP005X


OEM Part Numbers: 1825248C91, 1825259C91, 2503703C91
Notes: Includes mounting gasket.
Year Range Application ESN Range
See ESN T444E 216,544 to 661,894

Remanufactured High-Pressure Oil Pump (Bosch) HP007X


183057C291,04EnCgeoimpnst

OEM Part Numbers: 1830857C91, 2503704C91


Notes: Includes mounting gasket.
Year Range Application ESN Range
See ESN T444E 661,895 to 843,989

Remanufactured High-Pressure Oil Pump (Bosch) 18349C25,691EnCgeoimpnstHP008X


OEM Part Numbers: 1831449C91, 2589446C91
Notes: Includes mounting gasket.
Year Range Application ESN Range
See ESN T444E 843,990 to END

S e n sors
CMP* Sensor 18259C736,591Sensor AP63400
OEM Part Numbers: 1825899C93, 1876735C91
Year Range Application
1997-2003 T444E

EBP* Sensor 18503CSensor AP63403


OEM Part Number: 1850353C1
Year Range Application
1997-2002 T444E

ICP* Sensor 1807329CSensor AP63418


OEM Part Number: 1807329C92
Year Range Application
1994-2003 T444E

34 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com T444E
A c tu ators
IPR* Valve 18249C3,781942CAuctoasr AP63401
OEM Part Numbers: 1824982C91, 1833798C91, 1841279C91
Notes: With edge filter.
Year Range Application ESN Range
See ESN T444E 5,500 to 216,543

IPR* Valve 182956C31,428906C14,279Auctoasr AP63402


OEM Part Numbers: 1829856C91, 1836412C91, 1841086C91, 1841217C91
Notes: Without edge filter.
Year Range Application ESN Range
See ESN T444E 216,544 to END

Glow Plug Relay 182634C91,6Auctoasr AP63405


OEM Part Numbers: 1826634C94, 1831646C1
Year Range Application
1994-2003 T444E

E lectri c a l Ha rn ess a nd R epair


Valve Cover Harness Connector Repair Kit NAHE/CaclnrTeis*Rdp AP0009
Notes: Repairs Valve Cover Gasket Connector AP0016.
Year Range Application
1998-2003 T444E

Valve Cover Harness Connector Repair Kit NAHE/CaclnrTeis*Rdp AP0010


Notes: Repairs Valve Cover Gasket Connector AP0015.
Year Range Application
1994-1997 T444E

Please see alliantpower.com for additional technical information. 35


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
T444E Alliant Power Application Guide

E l e c tri c a l Ha rn ess a nd R e pair Continue d

Valve Cover Gasket Connector Pigtail NAHE/CaclnrTeis*Rdp AP0015


Year Range Application
1994-1997 T444E

Valve Cover Gasket Connector Pigtail NAHE/CaclnrTeis*Rdp AP0016


Year Range Application
1998-2003 T444E

ICP/EBP* Sensor Connector Pigtail NAHE/CaclnrTeis*Rdp AP0021


Notes: Fits EBP Sensor AP63403 and ICP Sensor AP63418.
Year Range Application
1994-2003 T444E

Internal Injector Harness 18304C9HEaclnrTeis*Rdp AP63413


OEM Part Number: 1830844C93
Notes: Use with Valve Cover Gasket Kit AP0014.
Year Range Application
1998-2003 T444E

Internal Injector Harness 185923CHEaclnrTeis*Rdp AP63414


OEM Part Number: 1815923C92
Notes: Use with Valve Cover Gasket Kit AP0013.
Year Range Application
1994-1997 T444E

S e a l and Ga sket Kits


HEUI Injector Seal Kit 183564C92aSnGedsKtlki AP0001
OEM Part Number: 1833564C92
Year Range Application
1994-2003 T444E

IPR* Valve Seal Kit 182506C91aSnGedsKtlki AP0003


OEM Part Number: 1825806C91
Year Range Application
1994-2003 T444E

36 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com T444E
S e a l and Ga sket Kits C ontinue d

Engine Oil Cooler O-ring and Gasket Kit aSnGedsKtlki AP0004


Year Range Application
1994-2003 T444E

High-Pressure Oil Pump Seal Kit aSnGedsKtlki AP0011


Year Range Application
1994-2003 T444E

Valve Cover Gasket Kit 18350C2aSnGedsKtlki AP0013


OEM Part Number: 1818350C2
Notes: Use with Internal Injector Harness AP63414. Package of two.
Year Range Application
1994-1997 T444E

Valve Cover Gasket Kit 1826703CaSnGedsKtlki AP0014


OEM Part Number: 1826703C1
Notes: Use with Internal Injector Harness AP63413. Package of two.
Year Range Application
1998-2003 T444E

Turbo Installation Kit 18365C9aSnGedsKtlki AP63461


OEM Part Number: 1831658C91
Year Range Application
1999-2003 T444E

F i lters
Fuel Filter Element Service Kit (Racor) PFF4595
18263Cesrt9lFi

OEM Part Number: 1822631C91


Year Range Application
1994-2003 T444E

Fuel Filter Top Cover (Racor) RK31019


esrtlFi

Year Range Application


1994-2003 T444E

Please see alliantpower.com for additional technical information. 37


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
VT365, VT275, MaxxForce 5 Alliant Power Application Guide

I n je c tors
G2.8 Injector Connector Removal Tool NeAnocsr/jtI AP0017
Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

Remanufactured G2.8 Injector 184309C1,48931C845,79128Ce9nocsrjtI AP60900


OEM Part Numbers: 1843089C91, 1843481C94 / C95, 1845879C91, 1878282C91
Year Range Application
2002-2003 VT365

Remanufactured G2.8 Injector 18475C2,1089462C17,482C1978,598Cenocs1rjtI AP60901


OEM Part Numbers: 1844751C2, 1845150C92, 1846692C92, 1877748C1, 1878284C91, 1878285C91, 1879998C91
Year Range Application
2004-2006 VT365
2006 VT275
2007-2010 MaxxForce 5

38 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com VT365, VT275, MaxxForce 5
F u el Sy stem C ompon en ts
Fuel Filter Heater Element 18396C2SFyuesmtlopnest AP63410
OEM Part Number: 1831196C92
Year Range Application
2003-2007 VT365

E n gi ne C ompon en ts
Oil Cooler/EGR* Cooler Kit NA/EnCgeoimpnst AP63445
Notes: Includes EGR Cooler Kit AP63446 and Engine Oil Cooler Kit AP63451.
Year Range Application
2004-2007 VT365

EGR* Cooler Kit 1845C93,1457EnCgeoimpnst AP63446


OEM Part Numbers: 1845145C93 / C97
Notes: Includes EGR Cooler Intake Gasket Kit AP63447.
Year Range Application
2004-2007 VT365

Engine Oil Cooler Kit 1865C93Engeoimpnst AP63451


OEM Part Number: 1886511C93
Notes: Includes Engine Oil Cooler Gasket Kit AP0039.
Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

Water Pump 184502C91Engeoimpnst AP63583


OEM Part Number: 1845002C91
Notes: Includes mounting gasket.
Year Range Application
2002-2007 VT365

Water Pump 5018R9EnCgeoimpnst AP63503


OEM Part Number: 5010118R91
Notes: Includes mounting gasket.
Year Range Application
2006 VT275
2007-2010 MaxxForce 5

Please see alliantpower.com for additional technical information. 39


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
VT365, VT275, MaxxForce 5 Alliant Power Application Guide

E n g ine C om pon en ts Continue d

Remanufactured High-Pressure Oil Pump 1829C,1897265C14,3792EnCgeoimpnst AP63660


OEM Part Numbers: 1882919C91 / C92, 1878865C91, 1884357C92
Notes: Includes seal kit.
Year Range Application
2004-2007 VT365

Remanufactured High-Pressure Oil Pump (Bosch) HP032X


NA/EnCgeoimpnst

Notes: Includes seal kit.


Year Range Application
2003-2004 VT365

S e n sors
CKP* Sensor 182345C91Sensor AP63412
OEM Part Number: 1828345C91
Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

CMP* Sensor 18359C2Sensor AP63415


OEM Part Number: 1835985C92
Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

EOP* Sensor 183259CSensor AP63435


OEM Part Number: 1831259C91
Year Range Application
2006 VT275
2007-2010 MaxxForce 5

EOT/ECT/FT* Sensor 183657C91Sensor AP63437


OEM Part Number: 1836537C91
Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

EBP* Sensor 18503CSensor AP63403


OEM Part Number: 1850353C1
Year Range Application
2003-2004 VT365

40 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com VT365, VT275, MaxxForce 5
S ensors Continue d

EBP* Sensor 185032CSensor AP63408


OEM Part Number: 1850352C2
Year Range Application
2005-2007 VT365

EBP* Sensor 18460C2Sensor AP63423


OEM Part Number: 1846480C2
Year Range Application
2007-2010 MaxxForce 5

ICP* Sensor 184527C9Sensor AP63407


OEM Part Number: 1845274C92
Notes: Mounts below turbo.
Year Range Application
2003-2004 VT365

ICP* Sensor 18452C9,472Sensor AP63460


OEM Part Numbers: 1845428C92, 1845427C2
Notes: Mounts on passenger side valve cover.
Year Range Application
2004-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

IAT* Sensor 183659C1Sensor AP63462


OEM Part Number: 1836539C91
Year Range Application
2003-2007 VT365
2006 VT275

IAT* Sensor 18753C91Sensor AP63463


OEM Part Number: 1875838C91
Year Range Application
2007-2010 MaxxForce 5

MAP* Sensor 1846C92Sensor AP63476


OEM Part Number: 1846481C92
Year Range Application
2007-2010 MaxxForce 5

Please see alliantpower.com for additional technical information. 41


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
VT365, VT275, MaxxForce 5 Alliant Power Application Guide

A c t u ators
IPR* Valve 183947C5Auctoasr AP63416
OEM Part Number: 1839437C95
Notes: Without edge filter.
Year Range Application
Inlet Screen Detail
2003-2004 VT365

IPR* Valve 1846057CAuctoasr AP63417


OEM Part Number: 1846057C1
Notes: With edge filter.
Year Range Application
Inlet Screen Detail
2005-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

EGR* Valve 18469CAucotasr AP63438


OEM Part Number: 1846491C91
Year Range Application
2002-2003 VT365

EGR* Valve 184629C1Auctoasr AP63459


OEM Part Number: 1846296C91
Year Range Application
2004-2006 VT365

E l e c tri c a l Ha rn ess a nd R e pair


ICP/EBP* Sensor Connector Pigtail NAHE/CaclnrTeis*Rdp AP0021
Notes: Fits ICP Sensors AP63407 and AP63460, EBP Sensors AP63403, AP63408 and AP63423, as well as
MAP Sensor AP63476.
Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

2 Wire Pigtail NAHE/CaclnrTeis*Rdp AP0056


Notes: Fits EOT/ECT Sensor AP63437.
Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

Injector Harness Connector NAHE/CaclnrTeis*Rdp AP0030


Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

42 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com VT365, VT275, MaxxForce 5
E lectri c a l Ha rn ess a nd R epair Continue d

FICM* Connector NAHE/CaclnrTeis*Rdp AP0018


11 1 Notes: Field data shows identification marks 1456315-6 or X-3.

12
Year Range Application
21
2003-2007 VT365
32 22
2006 VT275

FICM* Connector NAHE/CaclnrTeis*Rdp AP0019


8 1 Notes: Field data shows identification marks 1456315-2 or X-2.
9
16 Year Range Application
2003-2007 VT365
24 17
2006 VT275

FICM* Connector NAHE/CaclnrTeis*Rdp AP0020


8 1
Notes: Field data shows identification marks 1456316-1 or X-1.
16
9
Year Range Application
2003-2007 VT365
24 17 2006 VT275

S e a l and Ga sket Kits


G2.8 Injector Seal Kit 184362C91aSnGedsKtlki AP0002
OEM Part Number: 1843682C91
Notes: Includes high-pressure oil seal.
Year Range Application
2002-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

EGR* Valve O-ring Kit 18407C91aSnGedsKtlki AP0005


OEM Part Number: 1840778C91
Year Range Application
2003-2004 VT365

Valve Cover Gasket 183250CaSnGedsKtlki AP0023


OEM Part Number: 1838250C1
Year Range Application
2003-2007 VT365

Stand Pipe and Front Port Plug Seal Kit aSnGedsKtlki AP0028
Notes: Reseals one side.
Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

Please see alliantpower.com for additional technical information. 43


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
VT365, VT275, MaxxForce 5 Alliant Power Application Guide

S e a l and Ga sket Kits C ontinue d

IPR* Valve Seal Kit aSnGedsKtlki AP0035


Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

Engine Oil Cooler Gasket Kit aSnGedsKtlki AP0039


Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

EGR* Valve Seal Kit 1850C92aSnGedsKtlki AP0057


OEM Part Number: 1858088C92
Year Range Application
2004-2006 VT365

EGR* Cooler Intake Gasket Kit 184072C9aSnGedsKtlki AP63447


OEM Part Number: 1840702C97
Year Range Application
2003-2007 VT365

44 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com VT365, VT275, MaxxForce 5
F ilters
Fuel Filter Housing Cap (Racor) PFF31795
1843057Cesrt92lFi

OEM Part Number: 1843057C92


Year Range Application
2006 VT275
2007-2010 MaxxForce 5

Fuel Filter Element Service Kit (Racor) PFF4616


esNrtAl/Fi

Notes: Primary and secondary.


Year Range Application
2006 VT275
2007-2010 MaxxForce 5

Oil Filter Element Service Kit (Racor) PFL2016


esrtlFi

Year Range Application


2003-2007 VT365

Oil Filter Cap (Racor) RK31821


184075Cesrt9l1Fi

OEM Part Number: 1840754C91


Year Range Application
2003-2007 VT365
2006 VT275
2007-2010 MaxxForce 5

Fuel Filter Element Service Kit (Racor) PFF4596


esrtlFi

Year Range Application


2003-2007 VT365

Fuel Filter Top Cover (Racor) RK31449


esrtlFi

Year Range Application


2003-2007 VT365

Please see alliantpower.com for additional technical information. 45


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
MaxxForce 7 Alliant Power Application Guide

I n je c tors
Remanufactured Piezo Injector 187342C9enocsrjtI AP64800
OEM Part Number: 1873422C92
Notes: Includes injection line.
Year Range Application
2007-2010 MaxxForce 7

S e n sors
CKP* Sensor 182345C91Sensor AP63412
OEM Part Number: 1828345C91
Year Range Application
2007-2012 MaxxForce 7

CMP* Sensor 18359C2Sensor AP63415


OEM Part Number: 1835985C92
Year Range Application
2007-2012 MaxxForce 7

Fuel Rail Pressure Sensor 187340C92Sensor AP63422


OEM Part Number: 1873400C92
Notes: Includes gasket.
Year Range Application
2007-2012 MaxxForce 7

EBP* Sensor 18460C2Sensor AP63423


OEM Part Number: 1846480C2
Year Range Application
2007-2010 MaxxForce 7

46 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com MaxxForce 7
S ensors Continue d

EOT/ECT/FT* Sensor 183657C91Sensor AP63437


OEM Part Number: 1836537C91
Year Range Application
2007-2012 MaxxForce 7

IAT* Sensor  18753C91Sensor AP63463


OEM Part Number: 1875838C91
Year Range Application
2007-2009 MaxxForce 7

EGR* Temperature SensorInlet  18459CSensor AP63470


OEM Part Number: 1845988C1
Year Range Application
2010-2011 MaxxForce 7

EGR* Temperature SensorOutlet 18560CSensor AP63471


OEM Part Number: 1888560C1
Year Range Application
2010-2011 MaxxForce 7

MAP* Sensor 1846C92Sensor AP63476


OEM Part Number: 1846481C92
Year Range Application
2007-2011 MaxxForce 7

A ctu ators
EGR* Valve 1859C2Aucotasr AP63456
OEM Part Number: 1885819C92
Year Range Application
2007-2010 MaxxForce 7

Please see alliantpower.com for additional technical information. 47


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
MaxxForce 7 Alliant Power Application Guide

E l e c tri c a l Ha rn ess a nd R e pair


EBP/MAP* Sensor Connector Pigtail NAHE/CaclnrTeis*Rdp AP0021
Notes: Fits EBP Sensor AP63423 and MAP Sensor AP63476.
Year Range Application
2007-2010 MaxxForce 7

2 Wire Pigtail NAHE/CaclnrTeis*Rdp AP0056


Notes: Fits EOT/ECT/FT Sensor AP63437.
Year Range Application
2007-2012 MaxxForce 7

S e a l and Ga sket Kits


Injection Line and O-ring Kit 18564C3,71aSnGedsKtlki AP0027
OEM Part Numbers: 1855644C3, 1886547C1
Year Range Application
2007-2012 MaxxForce 7

EGR* Valve O-ring 184732CaSnGedsKtlki AP0042


OEM Part Number: 1847321C1
Year Range Application
2007-2010 MaxxForce 7

F ilt e rs
Oil Filter Element Service Kit (Racor) PFL2016
esrtlFi

Year Range Application


2007-2010 MaxxForce 7

Oil Filter Cap (Racor) RK31821


184075Cesrt9l1Fi

OEM Part Number: 1840754C91


Year Range Application
2007-2010 MaxxForce 7

48 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com DT466E, I530E, DT466/530, HT530
I n jectors
HEUI Injector 18934C,182376C94,182C954,38enocs1rjtI AP63805BA
OEM Part Numbers: 181934C1, 1819834C1, 1823736C94, 1824917C2, 1824928C94, 2593588C91
Notes: Includes copper chamber gasket.
Year Range Application ESN Range
1995-1997 DT466E: 230 HP (HT) to 250 HP (HT) 933,834 to 1,084,867

HEUI Injector 1824739C,18249C,295438Cenocs1rjtI AP63806BB


OEM Part Numbers: 1824739C1, 1824742C91, 1824918C2, 1824929C94, 2593589C91
Notes: Includes copper chamber gasket.
Year Range Application ESN Range
1995-1997 DT466E: 175 HP to 190 HP 933,834 to 1,028,710

HEUI Injector 182470C,318924C,302954Cenocs1rjtI AP63807BC


OEM Part Numbers: 1824740C1, 1824743C91, 1824919C2, 1824930C94, 2593590C91
Notes: Includes copper chamber gasket.
Year Range Application ESN Range
1995-1997 DT466E: 195 HP to 230 HP 933,834 to 1,028,710

HEUI Injector 18247C,189240C,312954Cenocs1rjtI AP63808BD


OEM Part Numbers: 1824741C2, 1824744C94, 1824920C2, 1824931C94, 2593591C91
Notes: Includes copper chamber gasket.
Year Range Application ESN Range
1995-1997 I530E: 250 HP to 300 HP (HT) 933,834 to 1,084,028

HEUI Injector 182439C,6182937C,819243C89,2653Ce9nocs1rjtI AP63809BE


OEM Part Numbers: 1824839C94, 1829336C1, 1829837C2, 1829838C94, 1829839C93, 1829926C2, 2593592C91
Notes: Includes copper chamber gasket.
Year Range Application ESN Range
1997-1999 DT466E: 175 HP to 190 HP 1,028,711 to 1,194,038

HEUI Injector 183045C9,1683204C19,6834017C2,8593Cenocs1rjtI AP63810BF


OEM Part Numbers: 1830145C91, 1830146C92 / C93 / C94, 1830147C2, 1830148C2, 2593593C91
Notes: Includes copper chamber gasket.
Year Range Application ESN Range
1998-1999 I530E: 250 HP to 300 HP (HT) 1,084,029 to 1,134,350

HEUI Injector 183059C1,6083251C90,628374C1920,5394C21,5e9nocsrjtI AP63811BI


OEM Part Numbers: 1830559C91, 1830560C2, 1830561C92, 1830562C2, 1830740C92, 1830741C92,
2593594C91, 2593595C91
Notes: Includes stainless steel and copper chamber gaskets.
Year Range Application ESN Range
1999 DT466E: 175 HP to 250 HP (HT) 1,125,228 to 1,999,999
2000-2003 DT466: 175 HP to 250 HP (HT) 1,125,228 to 1,999,999

Please see alliantpower.com for additional technical information. 49


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
DT466E, I530E, DT466/530, HT530 Alliant Power Application Guide

I n je c tors Continue d

HEUI Injector BG
18305C9,1683057C1,83057C19,32596Cenocs1rjtI

OEM Part Numbers: 1830155C91, 1830156C91, 1830157C1, 1830158C1, 1830570C91, 1830573C2, 2593596C91
Notes: Discontinued, supersedes to AP63812BJ.
Year Range Application ESN Range
1997-1999 DT466E: 230 HP (HT) to 250 HP (HT) 1,084,868 to 1,125,227

HEUI Injector 183094C2,5701893C20,5718932C0,573296Cenocs1rjtI AP63812BJ


OEM Part Numbers: 1830094C92, 1830570C92, 1830571C2, 1830572C92 / C93, 1830573C2, 2593596C91
Notes: Includes copper chamber gasket.
Year Range Application ESN Range
1999 I530E: 230 HP (HT) to 300 HP (HT) 1,133,755 to 1,194,038

HEUI Injector 183069C,2183069C,4189306C25,97enocs1rjtI AP63813BN


OEM Part Numbers: 1830691C1, 1830692C91, 1830693C1, 1830694C91 / C93, 2593597C91
Notes: Includes stainless steel chamber gasket.
Year Range Application ESN Range
2000-2003 DT530, HT530: 250 HP to 340 HP (HT) 1,194,039 to 1,999,999

HEUI Injector 1836250C,1893625C1,3enocsrjtI AP63814BP


OEM Part Numbers: 1836250C1, 1836251C91, 1836252C91, 1836253C1
Notes: Includes stainless steel chamber gasket.
Year Range Application
2000 and LATER DT466 Transit

50 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com DT466E, I530E, DT466/530, HT530
E n gi ne C ompon en ts
HEUI Injector SleeveStainless Steel 187C3Engeoimpnst AP63434
OEM Part Number: 1818778C3
Notes: Engines built ON or AFTER 3/1996.
Year Range Application
1996-1999 DT466E, I530E
2000-2003 DT466 / 530, HT530

Engine Oil Cooler 185904C2Engeoimpnst AP63452


OEM Part Number: 1815904C2
Year Range Application
1995-1999 DT466E, I530E
2000-2003 DT466 / 530, HT530

Water Pump 1876C921,358C0,694EnCgeoimpnst AP63580


OEM Part Numbers: 1817687C92, 1821935C1 / C3, 1830606C94
Notes: Includes mounting gasket. Engines built ON or AFTER 9/1993.
Year Range Application
1994-1999 DT466E, I530E
2000-2003 DT466 / 530, HT530

Remanufactured High-Pressure Oil Pump (Bosch) HP020X


18307C9,18427C91Engeoimpnst

OEM Part Numbers: 1830177C91 / C92, 1842722C91


Notes: Includes mounting gasket. 6.5 cc pump.
Year Range Application
1994-1999 I530E: 230 HP (HT) to 300 HP
2000-2003 DT466 / 530, HT530: 230 HP (HT) to 300 HP

Remanufactured High-Pressure Oil Pump (Bosch) HP021X


18256C94,81527C91Engeoimpnst

OEM Part Numbers: 1825681C94 / C95, 1842721C91


Notes: Includes mounting gasket. 5.3 cc pump.
Year Range Application
1994-1999 DT466E: 175 HP to 230 HP
2000-2003 DT466: 175 HP to 230 HP

Remanufactured High-Pressure Oil Pump (Bosch) HP022X


184273C916,582EnCgeoimpnst

OEM Part Numbers: 1842723C91, 1826458C92


Notes: Includes mounting gasket. 7.0 cc pump.
Year Range Application
1994-1999 I530E: 300 HP to 330 HP
2000-2003 DT530, HT530: 300 HP to 330 HP

Please see alliantpower.com for additional technical information. 51


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
DT466E, I530E, DT466/530, HT530 Alliant Power Application Guide

S e n sors
ICP* Sensor 183069C2Sensor AP63465
OEM Part Number: 1830669C92
Year Range Application ESN Range
See ESN DT466E, I530E, DT466 / 530, HT530 1134351 to END

EOP* Sensor 1807369C2Sensor AP63466


OEM Part Number: 1807369C2
Year Range Application ESN Range
See ESN DT466E, I530E, DT466 / 530, HT530 1126949 to END

A c t u ators
IPR* Valve 18249C3,781942CAuctoasr AP63401
OEM Part Numbers: 1824982C91, 1833798C91, 1841279C91
Notes: With edge filter.
Year Range Application ESN Range
1994-1995 DT466E, I530E 0 to 998,705

IPR* Valve 182956C31,428906C14,279Auctoasr AP63402


OEM Part Numbers: 1829856C91, 1836412C91, 1841086C91, 1841217C91
Notes: Without edge filter.
Year Range Application ESN Range
1995-2003 DT466E, I530E 998,706 to END
2000-2003 DT466 / 530, HT530 998,706 to END

E l e c tri c a l Ha rn ess a nd R e pair


ICP/EOP* Sensor Connector Pigtail NAHE/CaclnrTeis*Rdp AP0021
Notes: Fits ICP Sensor AP63465 and EOP Sensor AP63466.
Year Range Application
1994-2003 DT466E, I530E, DT466 / 530, HT530

Internal Injector Harness 18905CH1EaclnrTeis*Rdp AP63464


OEM Part Number: 1889905C91
Year Range Application
1994-2003 DT466E, I530E, DT466 / 530, HT530

52 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com DT466E, I530E, DT466/530, HT530
S e a l and Ga sket Kits
HEUI Injector Seal Kit 183564C92aSnGedsKtlki AP0001
OEM Part Number: 1833564C92
Year Range Application
1994-1999 DT466E, I530E
2000-2003 DT466 / 530, HT530

IPR* Seal Kit 182506C91aSnGedsKtlki AP0003


OEM Part Number: 1825806C91
Year Range Application
1994-1999 DT466E, I530E
2000-2003 DT466 / 530, HT530

Stainless Steel Chamber Gaskets 18307CaSnGedsKtlki AP0006


OEM Part Number: 1830317C1
Notes: Package of six.
Year Range Application
As Required DT466E, I530E, DT466 / 530, HT530

Valve Cover Gasket 18209C5,6291aSnGedsKtlki AP0036


OEM Part Numbers: 1820909C1, 1825602C91
Year Range Application
1994-1999 DT466E, I530E
2000-2003 DT466 / 530, HT530

Primer Pump Seal Kit aSnGedsKtlki AP0038


Year Range Application
1995-2003 DT466E, I530E, DT466 / 530, HT530

Please see alliantpower.com for additional technical information. 53


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
Perkins, Detroit Diesel, AGCO Alliant Power Application Guide

I n je c tors
HEUI Injector 18934C,182376C94,182C954,38enocs1rjtI AP63805BA
OEM Part Numbers: 181934C1, 1819834C1, 1823736C94, 1824917C2, 1824928C94, 2593588C91
Notes: Includes copper chamber gasket.
Year Range Engine
1995-1997 7.6 L Perkins 1300 Series EDi

HEUI Injector 18247C,189240C,312954Cenocs1rjtI AP63808BD


OEM Part Numbers: 1824741C2, 1824744C94, 1824920C2, 1824931C94, 2593591C91
Notes: Includes copper chamber gasket.
Year Range Engine
1995-1997 8.7 L Perkins 1300 Series EDi

HEUI Injector 183045C9,1683204C19,6834017C2,8593Cenocs1rjtI AP63810BF


OEM Part Numbers: 1830145C91, 1830146C92 / C93 / C94, 1830147C2, 1830148C2, 2593593C91
Notes: Includes copper chamber gasket.
Year Range Engine
1998-1999 8.7 L Perkins 1300 Series EDi
1998-1999 8.7 L Detroit Diesel Series 40E
1998-1999 8.7 L AGCO 9675

HEUI Injector 183059C1,6083251C90,628374C1920,83741C295P,1359CenocsrjtI AP63811BI


OEM Part Numbers: 1830559C91, 1830560C2, 1830561C92, 1830562C2, 1830740C92, 1830741C92 / C92P,
2593594C91, 2593595C91
Notes: Includes stainless steel and copper chamber gaskets.
Year Range Engine
1999-2003 7.6 L Perkins 1300 Series EDi

HEUI Injector 183094C2,5701893C20,5718932C0,573296Cenocs1rjtI AP63812BJ


OEM Part Numbers: 1830094C92, 1830570C92, 1830571C2, 1830572C92 / C93, 1830573C2, 2593596C91
Notes: Includes copper chamber gasket.
Year Range Engine
1999 8.7 L Perkins 1300 Series EDi
1999 8.7 L Detroit Diesel Series 40E

54 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com Perkins, Detroit Diesel, AGCO
I n jectors Continue d

HEUI Injector 183069C,2183069C,4189306C2P,94537Ce9nocs1rjtI AP63813BN


OEM Part Numbers: 1830691C1, 1830692C91, 1830693C1, 1830694C91 / C92P / C93, 2593597C91
Notes: Includes stainless steel chamber gasket.
Year Range Engine
2000-2003 8.7 L Perkins 1300 Series EDi
2000-2003 8.7 L Detroit Diesel Series 40E

HEUI Injector 1836250C,1893625C1,3enocsrjtI AP63814BP


OEM Part Numbers: 1836250C1, 1836251C91, 1836252C91, 1836253C1
Notes: Includes stainless steel chamber gasket.
Year Range Engine
2000 and LATER 7.6 L Detroit Diesel Series 40E

S e a l and Ga sket Kits


HEUI Injector Seal Kit 183564C92aSnGedsKtlki AP0001
OEM Part Number: 1833564C92
Year Range Engine
1995-1997 7.6 L Perkins 1300 Series EDi
1999-2003 7.6 L Perkins 1300 Series EDi
1995-2003 8.7 L Perkins 1300 Series EDi
1998-2003 8.7 L Detroit Diesel Series 40E
2000 and LATER 7.6 L Detroit Diesel Series 40E
1998-1999 8.7 L AGCO 9675

Please see alliantpower.com for additional technical information. 55


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
DT466/570, HT570, MaxxForce DT/9/10 Alliant Power Application Guide

I n je c tors
Remanufactured G2.9 Injector  1842576C9enoc3srjtI AP66976
OEM Part Number: 1842576C93
Notes: Installation requires removal of high-pressure oil rail. Use High-Pressure Oil Rail Seal Kit AP0025 when
re-installing oil rail.
Year Range Application ESN Range
2004-2007 DT466: 210 HP to 255 HP 2,000,001 to 2,999,999

Remanufactured G2.9 Injector  184257C9enoc3srjtI AP66977


OEM Part Number: 1842577C93
Notes: Installation requires removal of high-pressure oil rail. Use High-Pressure Oil Rail Seal Kit AP0025 when
re-installing oil rail.
Year Range Application ESN Range
2004-2007 DT466: 285 HP to 310 HP (HT) 2,000,001 to 2,999,999

Remanufactured G2.9 Injector  184257C9enocsrjtI AP66978


OEM Part Number: 1842578C94
Notes: Installation requires removal of high-pressure oil rail. Use High-Pressure Oil Rail Seal Kit AP0025 when
re-installing oil rail.
Year Range Application ESN Range
2004-2007 DT570: 285 HP to 310 HP 2,000,001 to 2,999,999

Remanufactured G2.9 Injector  1842579CenocsrjtI AP66979


OEM Part Number: 1842579C94
Notes: Installation requires removal of high-pressure oil rail. Use High-Pressure Oil Rail Seal Kit AP0025 when
re-installing oil rail.
Year Range Application ESN Range
2004-2007 HT570: 310 HP to 330 HP (HT) 2,000,001 to 2,999,999

Remanufactured G2.9 BANG Injector 1849Cenocs1rjtI AP66889


OEM Part Number: 1848489C91
Notes: Installation requires removal of high-pressure oil rail. Use High-Pressure Oil Rail Seal Kit AP0025 when
re-installing oil rail.
Year Range Application
2005-2008 DT466

Remanufactured G2.9 BANG Injector 18492Cenocs1rjtI AP66892


OEM Part Number: 1848492C91
Notes: Installation requires removal of high-pressure oil rail. Use High-Pressure Oil Rail Seal Kit AP0025 when
re-installing oil rail.
Year Range Application
2005-2008 DT570: Low HP

Remanufactured G2.9 BANG Injector 18495Cenocs1rjtI AP66895


OEM Part Number: 1848495C91
Notes: Installation requires removal of high-pressure oil rail. Use High-Pressure Oil Rail Seal Kit AP0025 when
re-installing oil rail.
Year Range Application
2005-2008 570: High HP

56 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com DT466/570, HT570, MaxxForce DT/9/10
I n jectors Continue d

Remanufactured G2.9 Injector  1847C5902,61RenocsrjtI AP66818


OEM Part Numbers: 1848718C92, 5010561R91
Notes: Installation requires removal of high-pressure oil rail. Use High-Pressure Oil Rail Seal Kit AP0025 when
re-installing oil rail.
Year Range Application ESN Range
2007-2010 MaxxForce DT: 215 HP to 300 HP 3,000,001 to END

Remanufactured G2.9 Injector  18472C9enocsrjtI AP66821


OEM Part Number: 1848721C92
Notes: Installation requires removal of high-pressure oil rail. Use High-Pressure Oil Rail Seal Kit AP0025 when
re-installing oil rail.
Year Range Application ESN Range
2007-2010 MaxxForce 9: 300 HP to 330 HP 3,000,001 to END
2007-2010 MaxxForce 10: 310 HP to 350 HP 3,000,001 to END

E n gi ne C ompon en ts
Water Pump 18426C9,53EnCgeoimpnst AP63582
OEM Part Numbers: 1842664C92, 1842665C93
Notes: Includes mounting gasket.
Year Range Application
2004-2007 DT466 / 570, HT570
2007-2010 MaxxForce DT / 9 / 10

Please see alliantpower.com for additional technical information. 57


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
DT466/570, HT570, MaxxForce DT/9/10 Alliant Power Application Guide

S e n sors
CMP* Sensor 182345C91Sensor AP63412
OEM Part Number: 1828345C91
Year Range Application
2004-2007 DT466 / 570, HT570
2007-2010 MaxxForce DT / 9 / 10

CKP* Sensor 18359C2Sensor AP63415


OEM Part Number: 1835985C92
Year Range Application
2004-2007 DT466 / 570, HT570
2007-2010 MaxxForce DT / 9 / 10

EBP* Sensor 18460C2Sensor AP63423


OEM Part Number: 1846480C2
Year Range Application
2004-2007 DT466 / 570, HT570
2007-2010 MaxxForce DT / 9 / 10

EOT/ECT/FT* Sensor 183657C91Sensor AP63437


OEM Part Number: 1836537C91
Year Range Application
2004-2007 DT466 / 570, HT570
2007-2010 MaxxForce DT / 9 / 10

IAT* Sensor 183659C1Sensor AP63462


OEM Part Number: 1836539C91
Year Range Application
2004-2006 DT466 / 570, HT570

EGR* Temperature SensorOutlet 18560CSensor AP63471


OEM Part Number: 1888560C1
Year Range Application
2010-2011 MaxxForce DT / 9 / 10

MAP* Sensor 1846C92Sensor AP63476


OEM Part Number: 1846481C92
Year Range Application
2007-2011 MaxxForce DT / 9 / 10

58 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.
Navistar
alliantpower.com DT466/570, HT570, MaxxForce DT/9/10
E lectri c a l Ha rn ess a nd R epair
EBP/MAP* Sensor Connector Pigtail NAHE/CaclnrTeis*Rdp AP0021
Notes: Fits EBP Sensor AP63423 and MAP Sensor AP63476.
Year Range Application
2004-2007 DT466 / 570, HT570
2007-2010 MaxxForce DT / 9 / 10

2 Wire Pigtail NAHE/CaclnrTeis*Rdp AP0056


Notes: Fits EOT/ECT/FT Sensor AP63437.
Year Range Application
2004-2007 DT466 / 570, HT570
2007-2010 MaxxForce DT / 9 / 10

FICM* Connector NAHE/CaclnrTeis*Rdp AP0018


11 1 Notes: Field data shows identification marks 1456315-6 or X-3.

12
Year Range Application
21
2004-2007 DT466 / 570, HT570
32 22

FICM* Connector NAHE/CaclnrTeis*Rdp AP0019


8 1 Notes: Field data shows identification marks 1456315-2 or X-2.
9
16 Year Range Application
2004-2007 DT466 / 570, HT570
24 17

FICM* Connector NAHE/CaclnrTeis*Rdp AP0020


8 1
Notes: Field data shows identification marks 1456316-1 or X-1.
16
9
Year Range Application
2004-2007 DT466 / 570, HT570
24 17

Please see alliantpower.com for additional technical information. 59


* Acronyms and abbreviations are defined within the Index on page 90.
Navistar
DT466/570, HT570, MaxxForce DT/9/10 Alliant Power Application Guide

S e a l and Ga sket Kits


Stainless Steel Chamber Gaskets 18307CaSnGedsKtlki AP0006
OEM Part Number: 1830317C1
Notes: Package of six.
Year Range Application
2004-2007 DT466 / 570, HT570
2007-2010 MaxxForce DT / 9 / 10

High-Pressure Oil Rail Seal Kit 18426C95aSnGedsKtlki AP0025


OEM Part Number: 1842626C95
Year Range Application
2004-2007 DT466 / 570, HT570
2007-2010 MaxxForce DT / 9 / 10

G2.9 Injector Seal Kit 18426C9aSnGedsKtlki AP0026


OEM Part Number: 1842624C92
Year Range Application
2004-2007 DT466 / 570, HT570
2007-2010 MaxxForce DT / 9 / 10

60 All manufacturer names, logos, models, part numbers and product images used herein are for reference purposes only.

You might also like