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    Govindavaradharajan Anantharamakrishnan
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    14 views18 pages

    De Hea Manual

    Uploaded by

    Govindavaradharajan Anantharamakrishnan
    ignitor

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 18
    DYNAMIC ENGINEERING HEA IGNITOR INSTRUCTION, OPERATING & MAINTENANCE MANUAL 0999.0031.01 REVISION NO. A DATE: 29 JANUARY 1993 B DATE: 29 JANUARY 1994 C DATE: 22 AUGUST 1994 D DATE: 01 JANUARY 1997 E DATE: 01 AUGUST 1997 F DATE: 01 NOVEMBER 1997 G DATE: 01 MAY 1999 H DATE: 15 SEPTEMBER 2004 HEA IGNITION WARNING THIS SYSTEM CONTAINS HIGH VOLTAGE AND CURRENT THAT COULD KILL OR ‘SERIOUSLY INJURE PERSONS COMING INTO CONTACT WITH THEM. THIS MANUAL, MUST BE READ AND UNDERSTOOD BEFORE ANY ATTEMPTIS MADE TO INSTALL, OPERATE OR REPAIR THIS EQUIPMENT. DO NOT REMOVE THE IGNITER TIP OR COME IN CONTACT WITH THE EQUIPMENT UNTIL THE INPUT POWER HAS BEEN DISCONNECTED FOR FIVE MINUTES TO ALLOW THE STORAGE CAPACITORS TO DISCHARGE. Dynamic Engineering 55,Easwaradoss Street Triplicane, chennai, ‘Tamil Nadu, india - 600 005 Email: dynamicengg@usa.net Sep 15/04 Dynamic Engineering Installation, Operation, and Maintenance Instructions High Energy Are Ignition 9.0 REPAIR AND/OR REPLACEMENT 9.4 Field Repair CAUTION: ALL FIELD REPAIRS SHOULD BE LIMITED TO TRAINED PERSONNEL IN A SUITABLE EQUIPPED WORKSHOP, NO FIELD REPAIRS SHOULD BE ATTEMPTED ON THE BOILER WHERE PROPER ACCESS IS NOT AVAILABLE, ‘Spark Rod Tips are not repairable either in the field or atthe factory. Tip erosion and bum out is @ normal function. SPARE PARTS may be ordered by using the part numbers listed on the drawings. 92 Factory Repair Based on return material authorization; Exciter, Flexible Cable, Spark Rod and Retractors may be returned for factory rebuilding. Contactthe factory for tagging and shipping instructions. Repair cost ‘estimates will be quoted and must be authorized prior to initiating the ropair work. Revision H Sep 15/04 18 Dynamic Engineering Installation, Operation, and Maintenance Instructions High Energy Are Ignition TABLE OF CONTENTS UM AND TITLE 4.0 SYSTEM DESCRIPTION 20 COMPONENT DESCRIPTION 30 COMPONENT SPECIFICATION 40. GENERAL THEORY OF OPERATION 50. EXCITER MOUNTING AND WIRING 60. INSTALLATION INSTRUCTIONS 710 TROUBLESHOOTING 8.0 RECOMMENDED SPARE PARTS 9.0 REPAIRIREPLACEMENT LIST OF TABLES AND ILLUSTRATIONS 3:1. SPECIFICATIONS 7-4 TROUBLESHOOTING GUIDE FIGURE 1 EXCITER SCHEMATIC Revision H Sep 15/04 2 PAGE NUMBER 10 " 4 w 18 4 80 rem 40 " 12 43 4 6 Dynamic Engineering Installation, Operation, and Maintenance Instructions High Energy Arc Ignition RECOMMENDED SPARE PARTS ~ installations with 8 - 12 systems: Each operating installation with 8 to 12 systems should maintain an inventory of the below listed ‘spare components and parts. Installations with twenty (20) or more systems should consider double the recommended quantity QTY DESCRIPTION PART NUMBER: 2 Exciter (115 VAC 3 Amps) {5000066 or 5000087 or 2 Exciter (115 VAC 3 Amps) 0775.0004.01 2 Exciter (230 VAC 1.5 Amps) 15000206 & 075.0004.02 2 Flexible Cable 0757.0017.04.LLL 4 Flexible Spark Rod (0645.0026.04.LLL 4 Rigid Spark Rod 0645,0027.01.LLL 8 Spark Rod Tip 9400366-1 2 Spark Gap Discharge Controller 10-348784-6 (replaces 85941) 4 Capacitor C1 & C2 012003-008 4 Rectifier D1 & D2 28609 1 Transformer Tt 0126,0002,01 1 Spark Rod Retainer Nut Removal Tool (0570.0001.01 4 Rotainer Nut 15000104 4 Extemal Retaining Ring 12553 4 Insulator 5000103 4 Socket Connector '5000013 100ft Spark Rod Wire, High Temp. 10392.0502.12 Optional Spare Parts: (0645,0044.01: Limit Switch 022086-001; Solenoid Valve 028062-004; Cylinder X126215 (0645,0044.02: Limit Switch 022085-001; Solenoid Valve 028082-008; Cylinder X126215 (0845,0044,21: Limit Switch 022085-021; Solenoid Valve 028062-004; Cylinder X126215 (0645,0044821: Limit Switch 022085-021; Solenoid Valve 028062-004-1; Cylinder X126215 (0645,0047.21: Limit Switch 022086-021; Solenoid Valve 028062-004; Cylinder X126215 (0645,0047.22: Limit Switch 022085-021; Solenoid Valve 028062-008; Cylindor X126215 (0645,0048 03: Prox. Sensor 024085-001; Cordset: 024085-002 (0645,0049.03: Prox. Sensor 024085-001; Cordset: 024085-002 Rovision H_ 7 Sep 18/04 10 Dynamic Engineering Installation, Operation, and Maintenance Instructions High Energy Arc Ignition ‘SYSTEM DESCRIPTION: This manual contains installation, operation and maintenance instructions as applicabletothe S12-1 High Energy Are (HEA) igrition systems manufactured by Dynamic Engineering, systems are 16 Joule at § sparks per second consisting of: Exciter, Flexible Cable, Rigid or Flexible Spark Rods, Spark Rod Tip and Retractor. This system is designed for use in direct electrical ignition of fossil fuels (such as: No.2 through No. 6 fuel ols) on power boilers, Other configurations of this system are used for Gas Turbines. Several design configurations are available based upon fuel burning equipment and purchaser Preference, This is a general document covering a wide range of possible configurations, Contract billof materials and drawings should be referenced for specific configurations (details) when ordering replacement components and spare parts. Revision H 3 Sep 15/04 Dynamic Engineering Installation, Operation, and Maintenance Instructions High Energy Arc Ignition 7.9 TROUBLESHOOTING: Table 74 ‘TROUBLESHOOTING GUIDE (cont) PROBLEM EMED CONDITION: Defective Exciter CAUTION: THE EXCITER SHOULD NOT BE REPAIRED ON THE BOILER. REMOVE AND CHECK! REPAIR IN THE INSTRUMENT SHOP BY QUALIFIEO PERSONNEL. 4, Power not present at input. 4, Check with volt meter terminals T81-2 and T81-3. 2. Inrush current destroying supply 2. Check supply device capacity. See Table 1-1 for device. specifications 3, No output 3, Check outputwith test set: Flexible Cable, Rod Tip. Remove

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