Kirby ocho ewsiowtin sare WORK INSTRUCTIONS | E¥Sotte pace SUBJECT :- Paint Touch up Procedure for paint damaged areas at site - M/s. IMTMA 1.0 GENERAL ; ‘The following parameters shall confirm while painting components. 14 Humidity +: 80% Max. 4.2 Material Temparature : 3°C above the dew point temparature 4.3 Spraying Method = Airless spray, Conventional Spray, Brush. 20 PAINT 24 Name of the Paint: Primer: Rust © Cap CTG & Finish Paint Sigmacover 410 22 Colour 1 Primer: Grey & Finish Paint: RAL. 9002 (Mis Asian Paints) 2.3. Paintto be stirred well before use. 3.0 SURFACE PREPARATION AND APPLICATION 3.4. Identify and mark out damaged areas. 3.2 Alldamaged areas shall be cleaned and free from any contaminants prior to repair and paint application, a3. Abtade the damaged areas with o minimum of Somm adjacent edge using abrasive paper -3 then properly smoothen and feathered accordingly. 3.4 Asses the damage occurred in which layer. Apply the paint accordingly, 3.5 Allow to dry the Paint for subsequent layers. Check whether application is with adequate hiding and uniform coating to be done as 36 per required DFT. 3.7 Visual check will be done after application for any miss out seen will be rectifed immediately. After drying give the clearance for further process. 3,8 Manufacturer Data Sheet will be followed for application process. PREPARED BY Teak Manager GA Painting NAME Syed Mujahac Al JSIGNATURE NAME, SIGNATUREPROTECTIVE COATINGS naa RUST 0 CAP CTG SOU ey ‘Two component, hgh build, sel-priming surface tolerant epoxy coating + Dosigned as a maintenance coating for protection of stl in industrial environments ‘+ Solf-priming; eliminates the usage of primer + Suitable as a touch up coat in projecs for weld seams and damaged epoxy coating + Can be applied on marginally prepared surfaces; tolerant to lower grades of steal preparation + Good! corrosion resistance and chemical resistance + Can be over coated with conventional coatings and most twa component paints + Good adhesion to aged and sound epoxy, polyurethane and conventional alkyd Colour Grays & limited range | Gloss ain Volume Sods ‘Approx 80% Recommended DFT/ Coat 75.125 microns Theoretical Coverage Capcity 10,7 sqm hr @ 75 microns OFT 64 sq mi r@ 125 miorons DFT Biying te at SOE Surface dry: D hours Hara dry 12 hours Full oure:7 days ‘ver coating inorval a 3c Win, Tahous 1 | Hkax $1 Month, provided surface is dry and clean from al | __ contamination Ted givens forge on, The ysl ake ar utero normal wanutacrino terres, clos esting varances “ha volune ea nesta ae a pr ASTD 2607 a ring maton “tect! dying Simo veo inter mybe ebro ange, dapending o kes, venlero, hum tamper “Thelnonmatn revi above at 0° an 65% rate hay, General ‘+ Surfaces must be dry, clean and free from contaminants ‘+ Ensure removal of dit, dust, ofl and all other contaminants that could interfere with adhesion ofthe coating, Cit and grease should be remaved as per SSPC-SP1 sohvent cleaning + Surface should be checked ané treated in accordance with [SO 8504 prior to priming Blast Cleaning + Steel, abrasive blast clean to min, Sa 2 12 (ISO 8501-1: 200) or SSPC~SP6. Incase oxidation has occurred between biating and application of Rust O Cap CTG, the surtace should be reblasted «Aun a (000 nisom rennet AA PRODUCT DATA SHEET Page 8 Product Sta Stet -PO 7040A, Steel : ‘ For atmospheric exposure condition Now hot-cllad sto: blast cleaned to min Sa 2 of Swedish specification, ‘Weathered steel powertool cleaned to St3 or hand too cleaned to St 2 Existing sound epoxy coating system and sound alkyé coatings; sufiienty roughened, dried, and cleanod, High pressure fresh waterwashing or scrubbing to remove loose paint and contamination. Intact areas to be roughened Damaged and rusty areas to be derusted fo minimum $3 /S2 by power tool hand toolclezning, + Substrate temperature should be at least 3°C above dew point but not above 50°C. + Relative humidity should be below 85% + Good ventilation is raquird in contined areas to ensure proper curing ust 0 Gap CTG is supplied in two packs. Stir the base and hardener separately. It setting is observed in the base or hardener, loosen the satied material vith the help of hand stirrer followed by power driven stice (at lower RPM) for quick homogenous mixing + Mix hardener gradually int the base under continuous stirring as per the mixing ratio. Once the unit has been mixed, it should be consumed within the working pot Ife. n case of part mixing (which should be avoided), close ‘the lid of containers tightly te avoid contact with atmospheric moisture + Thinner should be added after mixing the components and post the induction time. Addition of excessive thinner il lea to roduced sag resistance Mixing Ratio P base: Hardener (by volume) Bt Induction time 15 minutes Pot Life at 30°C | 2 hours ‘Brush / Roll r Recommended thinner brat Volume of thinner 10-10% Cleaning Thinner Airloss Spray i ecornmended thinner brat Volume of thinner 15-15% Nozze fice | 03-0 mm (2-12 Thou) ‘Nozzle Pressure 1 14-18MPa | ean 140= 1020-280 pte 14 leaning Thinner ‘no: i apy gy rated. Fe uh pt rsa ae cr sya eo ‘+ Da notallow the product to remain in hoses, gun or spray equipment, Clean al equipment immediately after use ‘with Thinner T 141 itis recommended to periodically lush out spray equipment during the course ofthe working ay. The frequency of cleaning will depend an amount sprayed, temperature and time Gap +All surplus material and empty contalnais should be disposed off in accordance with appropriate regional legislation \ PRODUGT DATA SHEET Pogo 23 produt Oat Sheet -PO7O40‘+ Surface discoloration may occur upon exposure to sunlight, elevated temperatures or chemicals, However, this does not impact ant-cortesive performance “+ Not recommended for immersion services in acids, alkalies@ solvents ‘+ Maximum film build in one coat is best attained by airless spray. By brush application typical 75microns is ‘achieved in one coat end multiple coats wil be required to achieve the total specie thickness + The maximum pertormanes is achiaved ater complet curing ‘+ Arminimum of two coats application is recommended aver prepared surface ‘= As common to all epoxy, the praduct wil chalk and discolour on exterior exposure. However these phenomenon ‘re not detrimental to ant-corrosive pesformance | zitrs@ase: 16.67rs& Hardener : 23ts) PACK SIZE | Shelf Lite: tleast12 months @ 30°C for orginal unopened pack, subject to STORAGE | inspection thereat. Store in cool, dry pace and in accordance with focal | regulations REGULATORY | Flash point: Base : Not ess than 24°C Hardener: Notess than 24°% REGULATORY, | VOC: Arnrox160.s40gmr deer on shades) spar USAEPA Method 24 Product Weight: Apprax. 1.71 0.08 kg/ Ir (depending on shades) FET + Asa general safety measure, inhalation of solvem vapours or paint mist and contact of liquid paint with skin 4 ayes, should be avoided, Forcad ventilation should be provided wher applying paint in confined spaces or slagnant air. Even when ventilation is provided, respiratory, skin and eye protection ara always recommended when spraying paint + Please reer our Materia Safety Data Sheet prir to using the product Dime oes f 0 ros sri presi ee ee an cl ca sane Sieve avant iyo ‘nf sos i eu tr rege ae apne era Go cat ay rperihy o ayasnca 35o iacprsa he cana rene to may conor a epee aes age a wom below e888 (san Thar sev ee he a ss corn and cet ey os noma, aay fe roc RSTO CAP To af Asan et Li | tnd as Asn Pa PEP. Li. Head Otic: Asian Paints PPG Pvate Lime lat No, GalvadlIndustial Estate, Near Religare Bullng, SV, Road, Goregeon (Wh, \ Muraba 400 062, Tel Ho: 022 61089800, Email customarcare.zppnalasianpalnspoa.com, Wadste: www.aslangantsppg.com, \ Feoruary 2016 Pogo 08 Product Ota snet-PC 7080DATA SB Globall Yy Available SIGMACOVER 410 (AMERCOAT 410) 4 pages March 2014 Revision of August 2011 Description two component high solids, high build, polyamide cured epoxy coating PRINCIPAL CHARACTERISTICS - general purpose epoxy build coat in protective coating systems for stee! and ‘concrete structures exposed to atmospheric tand or marine conditions: = excellent durabitty — can be recoaled with various two component and conventional coatings ‘even after lng weathering periods — easy application by airless spray = available in MIO or conventional pigmented grade COLOURS AND GLOSS: MIO and a selected range of colours — fiat BASIC DATA AT 20°C (1 giom? = 8.35 ID/US gal; 1 m/l = 40.7 fF/US gal} (ata for mixed product) ‘Mass density 4.9 glom? (MIO) ,1.5 g/cm (conventional pigmented grade) Volume solids. 802% ‘VOC (Supplied) max. 125 gikg (Directive 1999/13/EC, SED) max. 240 gil (approx. 2.0 Ib/gal) (UK PG 6/23(92) Appendix 3) Recommended dry film thickness 75 - 200 tum depending on system Theocaicel spreading rato 40.7 wl for 75 um” Touch dry afer Shhours * at 20°C. ‘Overcoating interval min. 10 hours * max. 6 months Full cure after ‘T days * at 20°C (cata for components} ‘Sheff life (cool and dry place) atleast 12 months * se aditonal doa RECOMMENDED previous suitable primer; dry and free from any contamination and zinc ‘salts, SUBSTRATE CONDITIONS and sufficiently roughened if necessary AND TEMPERATURES — when applied to zinc silicate, a mist coat and full coat technique is required substrate temperatura should be at least 5°C and at least 3°C above dew point during application and curing INSTRUCTIONS FOR USE ‘mixing ratio by volume: base to hardener 80 : 20 — the temperature of the mixed base and hardener should preferably be above 15°C, atherwise extra solvent may be required to obtain application viscosity — too much solvent results in reduced sag resistance and slower cure — thinner should be added after mixing the components Induction time one Pot life 6 hours at 20°C * * see atonal data ea PPG Protective & PMs page 14 Marine CoatingsSIGMACOVER 410 (AMERCOAT 410) | March 2014 | [AIRLESS SPRAY Recommended thinner Thinner 91-92 Volume of thinner 0 10%, 30-40% when mist evat applied Nozzle onfice approx. 0.45 - 0.58 mm (= 0.018 - 0.021 in) Nozzle pressure ‘20 25 MPa (= 200 - 250 bar, 2901 - 3626 p.si.) BRUSHIROLLER Recommended thinner ‘Thinner 91-92 Volume of thinner 0-5% ‘CLEANING SOLVENT ADDITIONAL DATA ‘or various two pack epaxy- or polyurethane paint ‘Application by brush may show brush marking, due to the thixotropic nature ‘ofthe paint and is most sutable to smal areas, tight angle areas or for stripe coating or touch up. ‘Application by roller wil leave roller marking and fs suitable for minimum dft requirements only. ‘Aroler suitable for epoxy application only must be used. = Thinner 90-53 Film thickness and spreading rate theoretical spreading rate mf 107, 53 40 dftin pm 15 180 200 COvercoating table for SigmaCover 410 for tt up to 200 pm ‘substrate Bc COTSCNTTCOT temperature ' Trinimum interval S6hours 2#hours @hours Shows 4 hours — This product has an unlimited maximum overcoating interval provided the surfaog is free from chalking and other contamination. = In cases of exposure to direct sunlight or when the surface is contaminated it is recommended that the surface be cleaned and roughened to ensure good adhesion ofthe subsequent coating. ~The optimum intercoat adhesion is obtained when the subsequent coating is applied before the full cure ime ofthe previous coating hes elapsed, PPG Protective & age 24 Marine CoatingsSIGMACOVER 410 (ANERCOAT 410) March 2014 Curing Curing table for dt up to 200 um substrate touch ary dytohande — fulcure tomperature SHEE 5c hours BOhours 20 days 10°C 8 hours 2A hours 14 cays 15 4 hours 10 hours sO days 20°C hours Shours T days 30°C hours Bours S days 40°C 1.5 hour hours Says — adequate ventiation must be maintaineé during application and curing (please reter to sheets 1433 and 1434) Pot life (at application viscosity) fore ‘hours a 150 40 hours 20°C 6 hours 25°C 4 hours arc hours 40rc 2hows rey Worldwide availability Its always the sim of PPG Protective and Marine Coatings to supply the same product on a wordwide basis, Honever, sight modification ofthe products ‘sometimes necessary to comply with local or national rules/ircumstances. Under these circumstances an atemative product data sheet is used REFERENCES Explanation to product data sheets 09 information sheet 1411 Safety indications ‘see information sheet 1430 Safety in confined spaces and see information sheet 1434 health safety exolosion hazerd - toxic hazard Safe working in confined spaces see information sheet 1493 Directives for ventiaton practice se@ information sheet 1484 Conversion tables 88 infomation sheet 1410 Relative humidity - substrate temperature - 20 information sheet 1650 alr temperature SAFETY PRECAUTIONS — for paint and recommended thinners see safety sheets 1430, 1431 and sicma eoariNcs relevant material safety data shects — this isa soWventbome paint and care shoui be taken to avid inhalation of spray mist or vapour as wel as contact between the wet pat and exposed skin or eyes, PPG Protective & aoe ia Marine CoatingsSIGMACOVER 410 (AMERCOAT 410) ‘March 2014 ‘WARRANTY PPG warans () tet the proc, thal the quality of he product conforms to PPG's specications for such recut infect atthe mo of manufacture ad (i) that he product shal be delivered fee ofthe ight cam of ay hd person for iningemertof any US. petont covering the produc. THESE ARE THE ONLY WARRANTIES THAT PPG MAKES AND ALL, (OTHER EXPRESS OR INPLIED WARRANTIES, UNDER STATUTE OR ARISING OTHERIMSE IN LAM, FROM ACOURSE (OF DEALING OR USAGE OF TRADE, INCLUDING WITHOUT LIMITATION, ANY OTHER WARRANTY OF FITNEES FOR A PARTICULAR PURPOSE OR USE, ARE DISCLAMED BY PPC. Ary dam under is warranty must be made by Buyer to PPG ining wii ve (6) days of Buyers dlscovery ofthe tamed defect, but in no event later than the expation of the appiable he lio ofthe product, or one year rom the dat f the devery ofthe product to the Buyor,whichoveri erie. Buyer's faze tonoty PPG of such nen-conformance as required herein sal tar Buyer fom recovery under this waranty. LIMITATIONS OF LIABILITY. INNO EVENT WILL PPG BE LIABLE UNDER ANY THEORY OF RECOVERY (WHETHER BASED ON NEGLIGENCE (OF ANY KIND, STRICT LIABILITY OR TORT) FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES IN ANY WAY RELATED TO, ARISING FROM, OR RESULTING FROM ANY USE MADE OF THE PRODUCT. ‘Tho information inthis sheet is intended for guidance only and is based upon laboratory tests that PPG believes to be reliable. PPG may modify the information contained herain a any time as a result of practical experience and continuous product development, All recommendations or suggestions relating tothe use ofthe PPG product, ‘whether in technical documentation, or in response to 2 specific inquiry, or otherwise, are hasad on data, which to the best of PPG's knowedge, is reliable. The product and related information is designed for usors having the requisite knowledge and industrial skills inthe industry and tis the ond-user's responsibilty to determine the sultabilty of the product for its own particular use and it shall be deemed that Buyer has done so, as its sole discretion and risk. PG has no control over either the quality or condition of the substrate, or the many factors affecting the use and application ofthe product. Therefore, PPG does not accept any lability arising from any loss, injury or damage resulting from sich se or the contents of this Information (unless there are written agreements stating otherwise). Variations in the application ervironment, changes in procedures of use, or extrapolation of data may cause unsatisfactory results, This sheet supersedes all previous versions and itis the Buyer's responsibily to ensure that this information is current prior to using the product. Current sheets for all PPG Protective & Marine Coatings Products, ‘are maintained at wew-ppgpme.com. The English text ofthis sheet shall prevail over any transition thereof. Pos. 6823 PPG Protective & Marine Coatings MA Eoaritics page 4d