STRESS-
CONCENTRATION
FACTORS
Stress-concentration factors for 14 common cases are presented in this appendix. as listed
below. All curves are taken from R. E. Peterson, “Design Factors for Stress Concen-
tration, Parts 1 to 5, * Machine Design, February-July, 1951, Penton Publishing, Cleve.
land, Ohio. with permission. Approximate equations for these curves have been fitted
and are defined in each figure. These equations have been encoded as computerized
functions (noted below) that can be incorporated in computer models to allow automatic
‘generation of approximate stress-concentration factors during calculations.
Figue ase Nar
et ‘Shaft with Shoulder Filet in Axial Tension WPPEO
2 Shaft with Shoulder Fillet in Bending APP E02
£3 Shaft with Shoulder Filet in Torsion APP £03
4 Shaft with Groove in Axial Tension APP_E-04
65 ‘Shaft with Groove in Bending APP E05,
6 Shaft with Groove in Torsion APP £-06
£7 Shaft with Transverse Hole in Bending APP E07
ce ‘Shaft with Transverse Hole in Torsion APP E08,
ES Flat Bar with Fillet in Axial Tension APP E09
E40 Flat Bar with Fillet in Bending APP_E-10
en Flat Bar with Notch in Axial Tension APPLE
en Fat Bar with Notch in Bending APP E12
E43 Flat Bar with Transverse Hole in Axial Tension AP E13
ew Flat Bar with Transverse Hole in Bending App
————or—e——S—Ar—ergs AE
955956 MACHINE DESIGN - An Integrated Approach
Did=20 4 { n= Az)
a |
wo" Ff, ah] pa a
A 2.00 1.01470 -0.30035
ne 130 0.996 82 -0.25751
1.10: 1.20 096272 -0.25527
1 5 1.15 0.98084 -022485
120
0 0.05 0.10 ous 020 025 030
rd
FIGURE E.
‘Georetre Stress-Concentraion Factor Kj for a Shafi with a Shoulder Filet in Axial Tension
= wi
‘ =
as Did A b
600 0.87868 -0.332.43
3.00 0.89334 ~0:308 60
2.00 0.90879 -0.285 98
150 093836 -025759
1.20 0.97098 -021796
110 0.95120 -023757
107 0.97527 -0.20958
105 0.98137 -0.196 53,
i 1.03 0.98061 -O.18381
1a ler osoas -017711
1 1o1 091938 -017032
oo oN lS
ra
FIGURE £-2
ECU
BD Gecmete Sess Concaraon Fodor Ror ha wiv Shoulder Fletn BedngKy
0 005 oo os 020 025
rd
FIGURE E.
Geometric Stress-Concentration Factor K; for a Shaft witha Shoulder Filet in Torsion
Ky
0 0.05 110 ous 02 025,
rd
FIGURE E-4
‘Geometric Stress-Concentration Factor Ky for a Grooved Shaft in Avil Tension
030
030
E STRESS-CONCENTRATION FACTORS
va)
957
Did
2.00
133
120
109
A
0863 31
0.84897
083425
0.903 37
ne
Did
A
09372
2.00
150
130
120
Las
110
107
10s
1.03
192
Lol
0.993 83
0.998 08
1.004 90
1.01070
1.026 30
1.027 20
1.023 80
1.027 20
1.036 70
1.037 90
1.000 30
é
“023865
023161
021649
0.12692
o
038231
0.36955
0.355 45
0.337 65
031673
0.294 84
027618
0252 56
021603
0.18755
-0.156 09
0393 52958 MACHINE DESIGN - An Integrated Approach
30
Did A é
= 094801 -033302
2.00 0.93619 -033066
150 093894 0323 80
130 094299 -031508
1.20 0.94681 0.305 82
LIS 095311 -0.29739
112 095573. -0.288 86
110 0.95454 0.28268
1.07 0.96774 -026452
1.05 0.98755 -0.24134
103 099033 -021517
102 09753 0.19793
LOI 0.99393 -0.15238
28
26
24
22
K, 20
° 005 oo ous 0.20 025 030
ld
FIGURE E-5
‘Geometric Stess-Concentration Factor K for a Grooved Shaft in Bending,
30
: ery
ne Braise ¢ (
oa n - +
ee bra
33 c= 0.88126 ~0.25204
k 20 200 089035 -024075
is 130 oss1e0 -022067
120 090182 022334
16 110 09231 -019740
“a Las 093853 -016041
2096877 0.12605
2 Lol_o97245 -010182
1
boos alos ms
rd
FIGURE
‘Geometric Stess-Concentration Factor Ky fora Grooved Shaft in Torsion |Appendix E STRESS-CONCENTRATION FACTORS 959
ee -
29 ‘
28th
27
26 EN
23
ag
21
20
19
0 00s 010 ols
4/D
FIGURE E-7
‘Geometric Suess-Concentration Factor K; fora Shatt with a Tansverse Hole in Bending
40 T 1 — 12924.
a sansof 2) +m2x(2)
36 2 4 Ss
«Th £ nif 2} sof 4)
tN Ee
K33 \ 5 y i 1s4si(4)
7
a ;
i = 5
7 St a K,, =3.92150~24.435 4.
a meat] Me F
22 me 234) ay 1200. ay
a ott, seo 5) -12045)
20 athole ast ns
” 002) 20044)
a) Ga) apaie SBly eases) one
a/D
FIGURE E-8
(Geometric Stress-Concentration Factor K fora Shaft with a Tarsverse Hole in Torsion960 MACHINE DESIGN - An Integrated Approach
30
28
26
24 A a
2.00 1.09960 032077
22 150 1.07690 -0295 58
K, 20 130 1.05440 -027021
1.20 1.03510 -0.25088
s 15 1.01420 -023935
16 110 1.01300 021535
1.07 1.01450 -0.19366
sl 105 098797 0.13848
12 102 1.02590 0.16978
1 LOL 0.97662 -0.10656
0 0.05 010 os 020 025 030
rd
FIGURE E-9
‘Geormetne Stess-Concentiation Factor K fora Fileted Flat Bar in Axial Tension |
30
28
26 ‘Di A Ob
24 600 089579 0.35847
3.00 0.90720 0.33333
ial 2000 093232 -0:30304
K, 20 130 099880 027269
1.20, 099590 -0.238 29
1s 1.10 1.01650 -0.215 48
16 1.07 1.01990 0.20333,
ti 1.05 1.0260 -0.191 56
1.03 1.01660 -0.178 02
12 102 0.99528 -0.17013
1 LOL 0.96689 ~0.154 17
0 00s 0.10 ous 020 025 030
ld
FIGURE E-10
CGeomeri Stress-Concentraton Factor K, for Fileted Flat Bar in Bending
DidAppendix E — STRESS-CONCENTRATION FACTORS 961
.
nod
30 were
26 3.00 1.11390 -0.40923
Ky 22 130) 1.15860 -033260
a 1.10 1.085 10 -0.29997
De 1.03 1.051 80 -0.222 16
‘Geometric Stress-Concentration Factor k for a Notched Flat Bar in Aval Tension
:
KAZ)
30 + 4.
0 00s 0110 ous 020025 3p; Sa ke ae
‘GeometncStress-Concentration Factor ky fora Notched Flt Bar in Bending962 MACHINE DESIGN - An Integrated Approach
a
4