The HLV are glandless boiler circulating pumps. The motor and pump are fully integrated into a pressure tight casing, ‘Tho glandiess dosign (no shatt seal) makes this pump bost sulted for pumping of high temperature and high pressure liquids at zero leakage to the atmosphere. ‘The pump is driven by Tor'shima made high performance wet motor. The motor is three phase induction type filed with water using water tight special winding wire. This pump is used mainly for circulation of water at high prossures and temperatures for which the use of shatt seals is technically andor economically inappropriate. Main fields of applications are boilers designed ‘or super critical pressure and sliding pressure operation and others like, Forced circulaion boller Once through boiler Controlled circulation boiler Combined circulation boiler Waste heat recovery boiler in steel works, etc Heating boiler for various process plants (Other various boilers for marine and land use High pressute and high temperature testing facilities : Kansai Electric Power Co, Lt \Wardha Power Company Put. Li. Nanko Power Plant KSK Thermal Power Plant ‘600M, Japan 6x600MW, India BLOP Power Lid Map Ta Prut Power Pla 2X7OOMW, Thailand Jokkaldo Electre Power Co, Lid Tomatau Atsuma Power Plan ‘600MM, JapanDesign This vertical pump is suspended and integrated into the boiler pipework and needs no external suppor. Furthermore, the pump and motor are net anchoraged and allow the pipework to move unristricted during plant thermal transitions without any additional pipework loads or distortions. During overhauls, the pump casing can remain connected with the pipe line, The motor unit, together with the heat batriet and the impeller. can be pulled out of the casing after unscrewing the tieboks. Casing Pressure-tight motor casing is flanged onto the pump ‘casing. Both the pump and motor casing are designed and munufactured to full system design prossuro. Options of volute, annular or spherical casing designs are available in accordance with the customers specification and application, and contain single entry impellers, Bearings ‘The shaft is guided in two water lubricated plain boarings. The axial thrust develped within the pump is nominally Volute casing Annular casing hydrauliclly balanced with a small residual axial thrust being supported by a water lubricated segmental thrust bearing, Nozzle orientation Suction nozzle is arranged axially (end suction) and the discharge nozzle radially. The nozzle can be provided with flanges or welding stub ends. Driving motor ‘The driving motor and the pump form an integral unit. Spherical easing The stator and rotor are surrounded and flushed through by the fluid pumped within controlled temperature limits. The water content of the motor is, circulated by an auxiliary impeller in the motor through a heat-exchanger mounted outside the pump. The motor losses are transmitted to a low pressure cooling fluid in this heat-exchanger. Heat barrier Avhear barrier is provided between the pump and the motor 0 as to prevent heat transfer from the hot pump to the cold motor, thereby protecting the moter's insulation of windings. of HLAV boiler exculating pure fed by automate welding machine.Sectional Drawing and List of Components Spherical Casing Pump HLAV M type No. | Parts Name HLAV C type 1010 | Pump casing J HLAV K type (7220) | Suction muzzle (7231) | Discharge nozzle 1311.1 | Guide ring 1811.2 | Guide ring 1520 | Heat oarrier (7220) 13114 1710_| pittuser (7231) 2100 | shat 2300 | impetier 5020 3100 | Plain bearing 3500 | Bearing bracket 3540 | Thrust bearing case 3840 | Thrust bearing plate 3870 | Trrust bearing segment 5020 | casing wearing 5200 | Bearing Sleeve 8610 | Cooter 6890 | insulation 7140 | Thermo well vor | Fi 8110 | Motor easing 8132 _| stator laminations 8140 | stator coi! 8182 _| Rotorcore sheet 3184 | Rotorbar 170 1820 6890 5290 7140 3100 8140 B14 inet (for heat barrier) 7A2 | Low pressure cooling we ult (or heat barrier) 340 | Terminal unit saat | insulator 8240 711Volute Casing Pump HLV M type No._| Parts Name 1020 | Pump casing 1310 | Inetring 1520. | Heat barr 1540.1 | Intermediate wall 2100 | Sha 2300 | Impeler 3100.1 | Plain bearing 3100.2 | Plain bearing 3500 | Bearng housing 3540 | Thrust bearing housing 3840 | Thrust bearing plate 3870.1 | Thrust bearing segment 3870.2 | Thrust bearing segment 5000.1 | Ring 5020.1 | Casing wear ring 5042 | Flanged sleeve 5290.1 | Bearng sleeve 5290.2 | Bearing sleeve 8610 | Cooler 7140 | Thermo well 7220 | Suction nozzle 7231 | Discharge nozale 7580 | Cycione titer 8110 | Motor easing 8120 | Cover for motor casing 8132. | Stator laminations 8140 | Stator coil 8182. | Rotor laminations 8186 | Rotorbar 8330 | Terminal box 8340 | Terminal unit 3341 | Insulaor 9020.1 | Stud bolt 9020.2 | Stud bolt 9020.3 | Stud bolt 7E1 | Lowpressure cooling water Inlet (for high pressure cooler) 7A1 | Low pressure cooling water ‘outlet (for high pressure cool 7E2 | Lowpressure cooling water Inlet (fr heat barrier) 702 | Lowpressure cooling water ‘outlet (for heat barrier)Sectional Drawing and List of Components Annular Casing Pump No. to10 1310 1520 1540.1 1520.2 1710.1 r0.2 2100 2300.1 2300.2 3100.1 3100.2 3840 3870.1 3870.2 5000.1 5020.1 3020.2 5290.1 5290.2 8610 7140 7220 7231 7580 aio 8132 2140 182 3184 8330 9020.1 9020.2 TEA 7™ 7E2 72 361 Parts Name ¥ HLV M type Pump casing HLV H type Inet ing Het are a0 HLV Z type Intermediate wal Intermediate wall 5020.1 Dittuser 15401 Diffuser 8020.2 Shaft 710.1 7231 wan ses ri02 Plain bearing »> Plain bearing 73002 Bearing housing 1940.2 Trust Beating housing 5000.1 Trust bearing plate Trust beating segment 744, —— Trt venting segment 5, I ng 3100.1 roy Casing wear ting 520011 | em Casing wear ring a | pene aie more a Thermo well Vs Suction nozzle 2020.1 leo Discharge nozzle rN I Cyclone ter stae | >I Motor casing 1< L ator laminations \ =7e1 Stator coi ae + Rotor laminations Rotor bar 31002 Terminal box 5290.2 ‘Stud bolt on ‘Stud bolt 3500- Low pressure cooling water 9870.1 inlat (for high pressure cooler) 3840 Low pressure cooling water. 9870-2 ‘outlet (for high pressure coole®) go9q 9 Low pressure cooling water inlet (fr heat barrier) 3540- Low pressure cooling water ‘ule (for heat barter) ‘Terminal unit InsulatorTechnical Features Glandless design eliminates leakage completely. The use of high durabilty water-ubricated bearings eliminates the need for other lubricants. By adopting an effective motor cooling circuit no injection of high pressure water from outside is required. (Only cooling water of low pressure is needed) Wetted coll motor ensures higher efficiency and rellabilty, compared with conventional canned motor. Maintenance free and highly reliable design of simple mechanism. Pullout system faciltates installation, overhaul, and inspection. Direot connection of the pump to the pipeline makes a foundation unnecessary and facilitates installations. In addition, the pump can follow freely the thermal expansion of pipe line. Extremely easy starting and shutting down operation. Vertical suspension type saves plant space. Optimised heat barrier design and compaciness of the unit assure smooth running, High voltage motor (~11kV) with amplo past delivery records saves cost of the power supply system, thus contributing to the whole plant economy. For large flow rates, spherical casings are used permitting high temperature change speeds and cyclic load changes thus contributing to high performance of the plant. Many pumps with high heads for one through bollers have been delivered throughout many years. Technical Data Size 40 to 400mm (1 2/3 to 16in) Capacity Up to 6,840m')h (80.1 10USgpm) Total Head Up to 320m (1,000) Operating Pres. : up to 33MPa (4,790ps)) Operating Temp. : up to 420°C (up to 788°F) Speed 2,900 | 1,450 / 3.500 / 1,750min* Motor Rating: up to 2,500KW" Voltage upto kv Performance Range Pumps beyond the above range are also available, Capacity (USgpm) 199 1.090 100 7,000 Capacity (myn) Design Pressure & Temperature Pumps beyond the above range are also available. Design Temperature ('F) 212 392 512626 700. 788 Ce NUC aT) Gor een 5 e Ce Caney 200 300 380 375 Design Temperature ('C)JAPAN © Torishima Pump Mfg. Co., Ltd. oon ‘18 Miyat-co,Tekatauk cry, Osaka 560-9860 Japan @ Kyushu Torishima Co., Ltd oonm 9857-13, Ohara Kawa, Watagcho, Takeo, Sega 640.0613 Japan Tol ¥81-954-269081 | Fax: 48-854-269080, CHINA © Torishima Pump Mig. Co., Lid Bejing Ofice mmm nfO7, Bung 1, KUNSHA CENTER, No.16 Xen, Chaoyan Dstt Boling, PRChina 2C100027| “Tol 95-1084682801 1 Fax: +8610-04582090 © Torishima Pump (Tianjin) Co. Lt. aonn No. Geox Rosa, Wugag Devetpmont Zone, Tan, cana P. HONG KONG @ Torishima (Hong Kong) Ltd. mmm Unt. 21%, Tower, Bion Genre, 1 Wang Kwong Read, Konon Bay Kowloon Hors Kong Tol 852027064898 ax 1852.2794 2298 VIETNAM @ Torishima (Hong Ko Vietnam Offico mm No Bur Ts Xuan Seo, Hai Thang Ose, Haro, Socal Repti of Viera Tol 84649437800 | Fae: B44 90-7076 ) Lt SINGAPORE © Torishima Pump Mig. Co., Ltd. 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