AALRT

AALRT Enterprise Standard

Maintenance Procedures for Mobile Car Lifting
Jack

() ()
Approved by: Checked by (Law): Checked by (English):
() 2015.08.20
Checked by (Chinese): Reviewed by: Sun Hongyu Date: August 20, 2015

2015.05.30
Dept. Maintenance
Prepared by: Zhang Yanming Date: May 30, 2015
Center
A
Version: A Revised by: Revised on:

2015.08.30
Controlled State: Internal
Issue No.: Issued On: August 30, 2015
Control
2015.11.20
Implemented on: Nov.20,2015

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Table of contents

1 ..............................................................................................................................................3
1 APPLICABLE SCOPE.........................................................................................................................3
2 ..............................................................................................................................................3
2 QUOTED STANDARD.........................................................................................................................3
3 ..............................................................................................................................................3
3 MAINTENANCE MODELS..................................................................................................................3
4 .......................................................................................................................................3
4 SAFETY PRECAUTIONS....................................................................................................................3
5 ...........................................................................................................................................4
5 PREPARATIONS BEFORE MAINTENANCE......................................................................................4
6 ..............................................................................................................................................5
6 MAINTENANCE PROCESS................................................................................................................5
7 ...................................................................................................................................5
7 MAINTENANCE ITEMS AND STANDARDS.......................................................................................5
8 .....................................................................................................................................14
8 WORK AFTER MAINTENANCE.......................................................................................................14
9 ....................................................................................................................................................14
9 APPENDIX........................................................................................................................................14

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1
1 Applicable scope

This Procedures is applicable to the repair and maintenance of Addis Ababa RTT-1000 type road-rail
vehicles.

2
2 Quoted standard

() 1

Technical Specification for Process Equipment Integration Pack 1 of Light Rail Project of East-West
Line and North-South Line (Phase I) in Addis Ababa, Ethiopia and Operating and Maintenance Manual
for Mobile Car Lifting Jack Developed by Jiangsu Xingrong High-Tech.

3
3 Maintenance models

For Mobile Car Lifting Jack, the periodical maintenance system shall be implemented. The repair
classification is divided into monthly inspection and yearly inspection, which shall be implemented by
equipment maintenance personnel.

4
4 Safety precautions

4.1 1 1 3 1

4.1 During monthly inspection, it shall be repaired and monitored at least by 1 personnel respectively;
during yearly inspection, it shall be repaired by 3 personnel and monitored by 1 personnel
respectively and shall strictly abide by the Procedures. Operators shall be properly trained and
shall hold qualification to operate this equipment.
4.2
4.2 Operators shall wear work clothes, work shoes, work caps and other labor protection appliances as
required. Do not wear loose clothes. During operation, self-control and mutual control shall be done
properly.
4.3
4.3 When there is no footboard above the track, it is forbidden to step over the track for operation.
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4.4
4.4 When checking the top of hoist column, hook up the railing ladder firmly, which shall be monitored
by a specially-assigned personnel.
4.5
Hydraulic car
4.5 When moving and putting off the car lifting jack, two personnel shall work cooperatively and calling
respond shall be done properly. It is not allowed to get close to or touch the rotating members;
hydraulic car shall move and drop down slowly. No rapid landing shall be allowed.

5
5 Preparations before maintenance

5.1
5.1 Materials to be prepared

Monthly Yearly Monthly Yearly
No. Name inspection inspection No. Name inspection inspection
quantity quantity quantity quantity


1 Lithium base 1.5kg 1.5kg 3 0.5kg 1kg
Cleaning cloth
grease 3#
HD220
2 HD220 20L
LUBRICATING
OIL

5.2
5.2 Tools and instruments to be prepared

Monthly Yearly Monthly Yearly
No. Name inspection inspection No. Name inspection inspection
quantity quantity quantity quantity
1*75mm

1 1 1 7 1 1
Flashlight 1*75mm straight
screwdriver
6.5*150mm


2 1 8 6.5*150mm 1 1
Hairbrush
straight
screwdriver
3 500V 1 1 9 1 set 1 set
Internal hexagonal
Test pencil that wrench
can withstand

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voltage 500V

4 1 1 10 1 1
Multimeter Grease gun
500V
5 500V 1 set 11 1 1
megameter Vernier caliper

6 Tong-type 1
ammeter

5.1 DCC
5.1 Before operation, assign personnel in charge of the operation, and shall go to DCC sales point and
can enter the workplace once approved.
5.2
5.2 Before operation, check the equipment area and clear the obstacles and keep people without fixed
duties away and make the relevant security measures properly.
5.3


5.3 Before operation, check and test the equipment status under electrified. After that, disconnect the
main circuit breakers of various main and auxiliary control cabinets, and hang a No Operation
sign besides the operating switch of power cabinet. Disconnect the power combination switches on
the right side of main and auxiliary control cabinets and the main circuit breakers inside the
cabinets, and remove the control key to start the main control cabinet system, which shall be kept
by the personnel in charge of the operation.

6
6 Maintenance process

Maintenance Process Chart for Mobile Car Lifting

Jack
Preparation Work after
for Auxiliary control Auxiliary control Main/auxiliary Lifting machine Whole machine maintenance
maintenance cabinet cabinet power cabinet test
line

7
7 Maintenance items and standards

No. Maintenance item Maintenance standard Repair classification

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Monthly Yearly
System Component inspectio inspectio
n n

Electrical Main
1
system control Cabinet body Undamaged, clean
cabinet appearance without dirt.


Undamaged.
2 Nameplate, duty
Clear, complete and
plate
undamaged nameplate.

3
Control panel Clear, non-fading words.



4 Tightly connected; no
Indicator light
virtual connection; no
damage.



Change-over
5 Flexible action; no
switch Button,
clamping stagnation; firmly
change-over
connected and non-
switch
loosening terminal.


6 Flexible rotation with no
Key switch
clamping stagnation.

Undamaged.
7
Buzzer, horn Firmly connected; no
damage.

Flexible On/Off switches of
8
Breaker breaker, with no clamping
stagnation.


9 No discoloration in
DC
appearance; firmly fixed.



10 No clamping stagnation;
Contactors
flexible action; no burning
loss of contact.


11 No clamping stagnation;
Relay
flexible action.
12

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Thermorelay Undamaged appearance;
flexible action after
pressing test key

13 Undamaged. Undamaged
indicator light.
PLC
PLC
14 (PROGRAMABLE Undamaged
LOGICAL communication interface
CONTROLLER) bus; firmly connected.

15 Firmly connected wiring
and plugins


16 Firmly fixed; flexible
Fan
rotation.

17
Fuse protector Undamaged.

18 Undamaged, clean
appearance.


19
Clear screen display;
Touch screen sensitive touch response.


20 Firmly connected
communication bus and
supply socket



21 Firmly connected wiring;
Electric circuit.
non-oxidation connection
terminal.

Auxiliary
22
control Cabinet body Undamaged, clean
cabinet appearance without dirt.


23 Undamaged, clear,
Nameplate
complete nameplate.

24
Control panel Clear, non-fading words.
25
Change-over Flexible change-over

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switch switch



26 Tightly connected; no
Indicator light
virtual connection; no
damage.


Flexible action; no
27
Button clamping stagnation; firmly
connected and non-
loosening terminal.


28 No discoloration in
DC
appearance; firmly fixed.



29 No clamping stagnation;
Contactors
flexible action; no burning
loss of contact.


30 No clamping stagnation;
Relay
flexible action.



31 Undamaged appearance;
Thermorelay
flexible action after
pressing test key

32
Breaker No clamping stagnation;


33 Firmly fixed; flexible
Fan
rotation.

34
Fuse protector Undamaged.

35 Undamaged, clean
appearance.


36
Clear screen display;
Touch screen sensitive touch response.


37 Firmly connected
communication bus and
supply socket
38

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Electric circuit. Firmly connected wiring;
non-oxidation connection
terminal.

Tightly connected; no
39
Indicator light virtual connection; no
damage.



Change-over
40 / Flexible action; no
switch Button,
clamping stagnation; firmly
change-over
Main/ connected and non-
switch
auxiliary loosening terminal.
power
cabinet

41 No clamping stagnation;
Contactors
flexible action; undamaged
contact.


42 Non-loosening and firmly
Electric circuit.
connected.

System Car
lifting No clamping stagnation in
43 machine operation button with
flexible action; reliable
action of emergency
button
Safety
confirmation
manual control
44
panel Undamaged, clean
appearance without dirt.

Undamaged
45
connected lines; firmly
connected.


46
Undamaged, clean
appearance without dirt.

Control cabinet
47 Firmly connected wiring
inside the cabinet;
emergency button with
reliable action
48
Safety & limit Undamaged and
deformation-free

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appearance.


switches Flexible mechanical
49
action; firmly fixed foot
location with no
displacement.

50 Deformation-free and
undamaged hose.

Connected line
51 Undamaged, non-
oxidation, not mildew
plugs and sockets on both
ends.
0.5
M
52 The insulation resistance
of machine winding shall
be within 0.5 M.

(
Motor 10%)
Measure the three-phase
53 current of various hoist
column motors during the
yearly inspection (three-
phase unbalance current
10%)


54 Gamma pulse
Firmly fixed, non-
counting
loosening.
assembly

55 Hoist column Non-falling and
undamaged protective
cover screw




For cylinder sliding surface
56 abrasion and lubrication,
apply the lithium base
grease 3# to the place
lack of grease till a layer of
even oil slick forms on the
surface.
57

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Non-loosening bolt lock
line and bolt; no crack and
damaged on cylinder,
bearing frame and joint
bolt.


58 Detect whether there is
scraping, abnormal sound
on hoist column.



59 Non-distortion steel
Chassis
structure; full welding; flaw
detection every five year.



60 Smooth and undamaged
roller surface with even
lubrication; no clamping
stagnation; no abnormal
sound during operation.

Roller
, 3-4

Roller bearings; add
61 lithium base grease 3#
with manual oil gun every
quarter, add grease 3-4
times with grease gun till
the newly-added oil
spilling over.


62 Wheel gear & Undamaged adjusted
rack wheel gear and rack;
uniform lubrication.

63 Screw Lubricant screw and
evenly lubricant surface.


64 No crack, or other damage
on screw surface; no
bending deformation
vertically.
65

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Apply the lithium base
grease 3# to the screw
surface by hand till a layer
of even oil slick forms on
the surface.



1mm
No crack, damage, stress,
66 abrasion on safety nut; the
Load carrying nut
distance between the main
nut and the safety nut
detected with the vernier
caliper finding less than
1m shall be replaced.





67 No damage, no crack;
Bearing frame,
firmly connected joint bolt;
pulling head
flaw detection in the
support plate
welding part every five
years.

68 Lubricatio Car Reduction No oil leaking in reduction
n section lifting gearbox gearbox.
machine

69 Firmly connected and non-
loosening joint bolt on
reduction gearbox.

70 No deformation and no
leaking in external oil
tubes.
2/3
HD220

HD220
71 Observe the oil level in
reduction gearbox, which
shall be 2/3 of the oil
window in height, if it is not
enough, add lubricating oil
HD220.
72
3

HD220

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Paint repair the damaged
part every year; replace
the oil once every 3 years,
oil type: Shell Omala
HD220.



73 Non-deformation
Hydraulic car
undamaged roller; flexible
rotation.

Whole
74
machine Buzzer, horn Di sound heard during
test test, loud sound

Gamma pulse
75
counting Sensitive detection signal,
assembly have the output signal.


76
Hydraulic car Stable lifting; no oil leaking
in hydraulic car




After selecting the mode
77 Jogging mode via the operation panel of
one-to-one mode, main control cabinet, view
manual mode, the operation state
automatic mode through the touch screen;
when there is no alarm
information, start to
operate it.

Under operation state, no
78
Hoist column abnormal noise during
operation.
79 1
Safety interlock
protection
1. Trigger the top
emergency stop limit
switch to simulate the
safety function on top
of the hoist column.
2


2. Trigger the bottom
emergency stop limit

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switch to simulate the
safety function on
bottom of the hoist
column.



80 Under operation state, no
Motor
abnormal noise during
operation.

81
Overall function Stable operation.

8
8 Work after maintenance

8.1 DCC
8.1 Restore the equipment, clear the site, check the tools and instruments and then they are delivered
to DCC sale point.
8.2 A
B
8.2 Maintenance personnel shall fill out the Monthly Inspection Record for Mobile Car Lifting Jack
(Appendixes A) or Yearly Inspection Record for Mobile Car Lifting Jack (Appendixes B) in a timely
manner, fitting foreman and technician shall check and approve the result with signature.

9
9 Appendix

A
Appendix A: Monthly Inspection Record for Mobile Car Lifting Jack
B
Appendix A: Yearly Inspection Record for Mobile Car Lifting Jack

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A
Appendix A

Monthly inspection Record for Mobile Car Lifting Jack

Date of maintenance:

Maintenance item
No. Maintenance standard Result
System Component

1 Electrical Main Undamaged, clean appearance
Cabinet body without dirt.
system control
cabinet
2 Nameplate, duty Undamaged. Clear, complete and
plate undamaged nameplate.

3
Control panel Clear, non-fading words.


4 Tightly connected; no virtual
Indicator light
connection; no damage.

Change-over
5 switch Button, Flexible action; no clamping
change-over stagnation; firmly connected and
switch non- loosening terminal.


6 Flexible rotation with no clamping
Key switch
stagnation.


7 Undamaged. Firmly connected; no
Buzzer, horn
damage.


10 No clamping stagnation; flexible
Contactors
action; no burning loss of contact.


11 No clamping stagnation; flexible
Relay
action.


12 Undamaged appearance; flexible
Thermorelay
action after pressing test key
13 PLC
Undamaged. Undamaged indicator

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PLC light
(PROGRAMABL
14 E LOGICAL Undamaged communication interface
CONTROLLER) bus; firmly connected.

16
Fan Firmly fixed; flexible rotation.

17
Fuse protector Undamaged.

18
Undamaged, clean appearance.

19 Clear screen display; sensitive touch
Touch screen response.

20 Firmly connected communication bus
and supply socket


21 Firmly connected wiring; non-
Electric circuit.
oxidation connection terminal.


22 Auxiliar Undamaged, clean appearance
Cabinet body
y without dirt.
control
cabinet
23 Undamaged. Clear, complete and
Nameplate
undamaged nameplate.

24
Control panel Clear, non-fading words.


25 Change-over
Flexible change-over switch
switch


26 Tightly connected; no virtual
Indicator light
connection; no damage.



27 Flexible action; no clamping
Button
stagnation; firmly connected and
non- loosening terminal.


29 No clamping stagnation; flexible
Contactors
action; no burning loss of contact.


30 No clamping stagnation; flexible
Relay
action.
31

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Undamaged appearance; flexible

Thermorelay
action after pressing test key

33
Fan Firmly fixed; flexible rotation.

34
Fuse protector Undamaged.

35
Undamaged, clean appearance.

Touch screen
36 Clear screen display; sensitive touch
response.


38 Firmly connected wiring; non-
Electric circuit.
oxidation connection terminal.


39 Tightly connected; no virtual
Indicator light
connection; no damage.

/ Change-over
40 switch Button, Flexible action; no clamping
Main/ change-over stagnation; firmly connected and
auxiliary switch non- loosening terminal.
power
cabinet

41 No clamping stagnation; flexible
Contactors
action; undamaged contact.

42
Electric circuit. Non-loosening and firmly connected.

System Car
43 lifting No clamping stagnation in operation
machin button with flexible action; reliable

e action of emergency button
Safety
confirmation
44 manual control Undamaged, clean appearance
panel without dirt.

45 Undamaged connected lines; firmly
connected.

46 Control cabinet Undamaged, clean appearance
without dirt.
47

Firmly connected wiring inside the
cabinet; emergency button with
reliable action

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48 Undamaged and deformation-free
appearance.

Safety & limit
switches
49 Flexible mechanical action; firmly
fixed foot location with no
displacement.

50 Deformation-free and undamaged
hose.

Connected line
51 Undamaged, non-oxidation, not
mildew plugs and sockets on both
ends.

Gamma pulse
54
counting Firmly fixed, non-loosening.
assembly
Non-
55 falling and undamaged protective
cover screw



For cylinder sliding surface abrasion
56
Hoist column and lubrication, apply the lithium
base grease 3# to the place lack of
grease till a layer of even oil slick
forms on the surface.

58 Detect whether there is scraping,
abnormal sound on hoist column.


60 Smooth and undamaged roller
surface with even lubrication; no
clamping stagnation; no abnormal
sound during operation.

Roller , 3-
4
61 Roller bearings; add lithium base
grease 3# with manual oil gun every
quarter, add grease 3-4 times with
grease gun till the newly-added oil
spilling over.
62
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Wheel gear &

rack Undamaged adjusted wheel gear
and rack; uniform lubrication.

63 Lubricant screw and evenly lubricant
surface.

Screw
65 Apply the lithium base grease 3# to
the screw surface by hand till a layer
of even oil slick forms on the surface.

68
No oil leaking in reduction gearbox.

69 Firmly connected and non-loosening
joint bolt on reduction gearbox.

70 Reduction No deformation and no leaking in
Car gearbox external oil tubes.
Lubricatio lifting 2/3
n section machin
HD220 HD220
e
71 Observe the oil level in reduction
gearbox, which shall be 2/3 of the oil
window in height, if it is not enough,
add lubricating oil HD220.


73 Non-deformation undamaged roller;
Hydraulic car
flexible rotation.


74 Whole Di sound heard during test, loud
Buzzer, horn
machine sound
test


75 Gamma pulse
Sensitive detection signal, have the
counting
output signal.
assembly


76 Stable lifting; no oil leaking in
Hydraulic car
hydraulic car
77


Jogging mode After selecting the mode via the
one-to-one operation panel of main control
mode, manual cabinet, view the operation state
mode, automatic through the touch screen; when there
mode is no alarm information, start to
operate it.

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78 Under operation state, no abnormal
Hoist column
noise during operation.
1

1. Trigger the top emergency stop
limit switch to simulate the safety
function on top of the hoist

column.
79 Safety interlock
2
protection

2. Trigger the bottom emergency
stop limit switch to simulate the
safety function on bottom of the
hoist column.


80 Under operation state, no abnormal
Motor
noise during operation.

81
Overall function Stable operation.

Failure description Maintenance situation

Failure
record

Failure reporter:

Filling
If the test result is normal, tick in corresponding Result column; if the test result is
explanati
abnormal, ick in corresponding Result column and remark the details in the Failure
on
Record column.


Fitting
Technici
Maintenance personnel forema
an
n

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B
Appendix B

Yearly inspection Record for Mobile Car Lifting Jack

Date of maintenance: (YY/MM/DD)

Maintenance item
No. Maintenance standard Result
System Component


1 Electrical Main Undamaged, clean appearance
Cabinet body
system control without dirt.
cabinet
2 Nameplate, duty Undamaged. Clear, complete and
plate undamaged nameplate.

3
Control panel Clear, non-fading words.


4 Tightly connected; no virtual
Indicator light
connection; no damage.

Change-over
5 switch Button, Flexible action; no clamping
change-over stagnation; firmly connected and
switch non- loosening terminal.


6 Flexible rotation with no clamping
Key switch
stagnation.


7 Undamaged. Firmly connected; no
Buzzer, horn
damage.

Flexible On/Off switches of
8
Breaker breaker, with no clamping
stagnation.


9 Non-discolouring appearance;
DC
firmly fixed.


10 No clamping stagnation; flexible
Contactors
action; no burning loss of contact.
11

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No clamping stagnation; flexible

Relay
action.


12 Undamaged appearance; flexible
Thermorelay
action after pressing test key

13 Undamaged. Undamaged
PLC indicator light
PLC
14 (PROGRAMABL Undamaged communication
E LOGICAL interface bus; firmly connected.
CONTROLLER)
15 Firmly connected wiring and
plugins

16
Fan Firmly fixed; flexible rotation.

17
Fuse protector Undamaged.

18
Undamaged, clean appearance.


19
Clear screen display; sensitive
Touch screen
touch response.

20 Firmly connected communication
bus and supply socket


21 Firmly connected wiring; non-
Electric circuit.
oxidation connection terminal.


22 Auxiliary Undamaged, clean appearance
Cabinet body
control without dirt.
cabinet

23 Undamaged. Clear, complete and
Nameplate
undamaged nameplate.

24
Control panel Clear, non-fading words.


25 Change-over
Flexible change-over switch
switch


26 Tightly connected; no virtual
Indicator light
connection; no damage.
27

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Button Flexible action; no clamping
stagnation; firmly connected and
non- loosening terminal.


28 No discoloration in appearance;
DC
firmly fixed.


29 No clamping stagnation; flexible
Contactors
action; no burning loss of contact.


30 No clamping stagnation; flexible
Relay
action.


31 Undamaged appearance; flexible
Thermorelay
action after pressing test key

32
Breaker No clamping stagnation;

33
Fan Firmly fixed; flexible rotation.

34
Fuse protector Undamaged.

35
Undamaged, clean appearance.


36
Clear screen display; sensitive
Touch screen
touch response.

37 Firmly connected communication
bus and supply socket

38 Firmly connected wiring; non-
Electric circuit. oxidation connection terminal.
/

39 Tightly connected; no virtual
Indicator light
Main/ connection; no damage.
auxiliary
power
cabinet Change-over
40 switch Button, Flexible action; no clamping
change-over stagnation; firmly connected and
switch non- loosening terminal.
41
Contactors No clamping stagnation; flexible
action; undamaged contact.

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42 Non-loosening and firmly
Electric circuit.
connected.

System Car
43 lifting No clamping stagnation in
machine operation button with flexible
action; reliable action of
emergency button
Safety
confirmation
44 manual control Undamaged, clean appearance
panel without dirt.
Connected line

45
Undamaged connected lines;
firmly connected.

46 Undamaged, clean appearance
without dirt.

Control cabinet
47 Firmly connected wiring inside the
cabinet; emergency button with
reliable action

48 Undamaged and deformation-free
appearance.

Safety & limit
switches
49 Flexible mechanical action; firmly
fixed foot location with no
displacement.

50 Deformation-free and undamaged
hose.

Connected line
51 Undamaged, non-oxidation, not
mildew plugs and sockets on both
ends.
0.5 M
52 Motor The insulation resistance of
machine winding shall be within
0.5 M.
53
Hoist column
(

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10%)
Measure the three-phase current
of various hoist column motors
during the yearly inspection
(three-phase unbalance current
10%)

Gamma pulse
54
counting Firmly fixed, non-loosening.
assembly

55 Non-falling and undamaged
protective cover screw



For cylinder sliding surface
56 abrasion and lubrication, apply the
lithium base grease 3# to the
place lack of grease till a layer of
even oil slick forms on the
Hoist column surface.



57 Non-loosening bolt lock line and
bolt; no crack and damaged on
cylinder, bearing frame and joint
bolt.

58 Detect whether there is scraping,
abnormal sound on hoist column.



59 Non-distortion steel structure; full
Chassis
welding; flaw detection every five
year.

Roller
60 Smooth and undamaged roller
surface with even lubrication; no
clamping stagnation; no abnormal
sound during operation.
61
,
3-4
Roller bearings; add lithium base
grease 3# with manual oil gun
every quarter, add grease 3-4
times with grease gun till the
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newly-added oil spilling over.

62 Wheel gear & Undamaged adjusted wheel gear
rack and rack; uniform lubrication.

Screw
63
Lubricant screw and evenly
lubricant surface.


64 No crack, or other damage on
Screw screw surface; no bending
deformation vertically.



65 Apply the lithium base grease 3#
to the screw surface by hand till a
layer of even oil slick forms on the
surface.


1mm
No crack, damage, stress,
66 abrasion on safety nut; the
Load carrying nut
distance between the main nut
and the safety nut detected with
the vernier caliper finding less
than 1m shall be replaced.




67 No damage, no crack; firmly
Bearing frame,
connected joint bolt; flaw detection
pulling head
in the welding part every five
support plate
years.

68 Lubricatio Car Reduction No oil leaking in reduction
n section lifting gearbox gearbox.
machine
69 Firmly connected and non-
loosening joint bolt on reduction
gearbox.

70 No deformation and no leaking in
external oil tubes.
71 2/3
HD220

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HD220
Observe the oil level in reduction
gearbox, which shall be 2/3 of the
oil window in height, if it is not
enough, add lubricating oil
HD220.
3

HD220
72 Paint repair the damaged part
every year; replace the oil once
every 3 years, oil type: Shell
Omala HD220.


73 Non-deformation undamaged
Hydraulic car
roller; flexible rotation.

Whole
74
machine Buzzer, horn Di sound heard during test, loud
test sound


75 Gamma pulse
Sensitive detection signal, have
counting
the output signal.
assembly


76 Stable lifting; no oil leaking in
Hydraulic car
hydraulic car






After selecting the mode via the
77 Jogging mode
operation panel of main control
one-to-one
cabinet, view the operation state
mode, manual
through the touch screen; when
mode, automatic
there is no alarm information, start
mode
to operate it.


78 Under operation state, no
Hoist column
abnormal noise during operation.
79 1
Safety interlock
protection 1. Trigger the top emergency
stop limit switch to simulate
the safety function on top of
the hoist column.
2

2. Trigger the bottom
emergency stop limit switch

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to simulate the safety function

on bottom of the hoist
column.


80 Under operation state, no
Motor
abnormal noise during operation.

81
Overall function Stable operation.

Failure description Maintenance situation

Failure
record

Failure reporter:

Measurement item Measurement data
1 IA1: AIB1: AIC1: AR1: MCH1: mm
Car lifting jack 1# IA1: A; IB1: A; IC1: A; R1: M; CH1: mm.
2 IA2: AIB2: AIC2: AR2: MCH2: mm
Car lifting jack 2# IA2: A; IB2: A; IC2: A; R2: M; CH2: mm.
3 IA3: AIB3: AIC3: AR3: MCH3: mm
Car lifting jack 3# IA3: A; IB3: A; IC3: A; R3: M; CH3: mm.
Measureme
nt record 4 IA4: AIB4: AIC4: AR4: MCH4: mm
Car lifting jack 4# IA4: A; IB4: A; IC4: A; R4: M; CH4: mm.
5 IA5: AIB5: AIC5: AR5: MCH5: mm
Car lifting jack 5# IA5: A; IB5: A; IC5: A; R5: M; CH5: mm.
6 IA6: AIB6: AIC6: AR6: MCH6: mm
Car lifting jack 6# IA6: A; IB6: A; IC6: A; R6: M; CH6: mm.

Measurement personnel:
1.

1. If the test result is normal, tick in corresponding Result column; if the test result
is abnormal, ick in corresponding Result column and remark the details in
the Failure Record column.

2. IA A IB B
Filling
IC C R CH
explanation

2. Fill the measurement data in Measurement Record. IZ means the phase current of
hoist MotorA, IB the phase current of hoist MotorB, IC the phase current of hoist
MotorC, R the insulation resistance of hoist motor, CH the distance between load
carrying nut and safety nut of car lifting machine.


Fitting
Maintenance personnel Technician
foreman
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____________________

2015.08.30
1 Maintenance Procedures for A Prepared Zhang Date:
Mobile Car Lifting Jack by Yanming August 30,
2015
/ /

Preparatio Prepared/Re
Standard name Revision Issued on
S/N n/Revision vised by

Standard history tracking

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