AALRT

AALRT Enterprise Standard

THQXAS-01
Maintenance Procedures for THQXAS-01 Vehicle
Washer

() ()
Approved by: Checked by (Law): Checked by (English):
() 2015.08.20
Checked by (Chinese): Reviewed by: Sun Hongyu Date: August 20, 2015

2015.05.30
Dept. Maintenance
Prepared by: Zhang Yanming Date: May 30, 2015
Center
A
Version: A Revised by: Revised on:

2015.08.30
Controlled State: Internal
Issue No.: Issued On: August 30, 2015
Control
2015.11.20
Implemented on: Nov.20,2015

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Table of contents
1 ..............................................................................................................................................3
1 Scope...................................................................................................................................................3
2 ..............................................................................................................................................3
2 Quoted standard..................................................................................................................................3
3 ..............................................................................................................................................3
3 Maintenance mode..............................................................................................................................3
4 .......................................................................................................................................3
4 Safety precautions...............................................................................................................................3
5 ...........................................................................................................................................4
5 Preparation before maintenance.........................................................................................................4
6 ..............................................................................................................................................6
6 Maintenance process..........................................................................................................................6
7 ...................................................................................................................................7
7 Maintenance item and standard..........................................................................................................7
8 .....................................................................................................................................14
8 Work after maintenance....................................................................................................................14
9 ....................................................................................................................................................14
9 Appendix............................................................................................................................................14

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1
1 Scope
THQXAS-01
The procedure is applied to maintenance of THQXAS-01 vehicle washer.

2
2 Quoted standard
() 1

Technical Specification of Process Equipment Integration Package 1 of Ethiopia Addis Ababa East-west
Line and North-south Line (phase-I) Light Rail Project and Maintenance Manual of One-way Vehicle
Washer for Vehicle Skin of Beijing Tianhelituo Engineering Technology Co., Ltd..

3
3 Maintenance mode
THQXAS-01
Regular maintenance system shall be implemented for maintenance of THQXAS-01 vehicle washer.
Maintenance procedures include monthly inspection and annual inspection implemented by equipment
maintenance personnel.

4
4 Safety precautions
4.1 3 1

4.1 Maintenance operation of the equipment shall be implemented by at least three personnel and
monitored by at least one personnel strictly in accordance with the procedure. Operators shall pass
the training related to the equipment and have corresponding qualification.
4.2

4.2 Operators shall wear working clothing, footware and work cap in accordance with provisions;
clothing shall not be loose; they shall carry out self-control and mutual control when operating; they
shall fasten safety belt when working at heights.
4.3
4.3 Only personnel with operation qualification certificate of disconnecting switch can operate and
monitor disconnecting switch.
4.4 2 1
4.4 Operation directors shall clearly assign two operators of disconnecting switch and one monitoring
personnel before operation of disconnecting switch.
4.5
4.5 Electric rod and ground rod shall be lifted along the parallel direction of rail when lifting and
dismantling.
4.6

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4.6 Press red test button before using electric rod, it is normal if with sound-light alarm, check whether
appearance of ground line is damaged or not when the electric rod is within the valid term. When
stretching four nodes of the electric rod, ensure it is fastened and effective and guarantee ground
line is connected solidly when grounding.
4.7

4.7 It ensures ground rod is within the valid term and appearance of ground rod is not damaged. When
connecting three nodes, it ensures it is fastened and effective. It ensures line is connected solidly
when grounding.
4.8
4.8 It shall connect to ground terminal and then connect to overhead line system when verifying
electricity and laying ground line. Contact shall be tight and connection shall be solid.
4.9
4.9 In the process of operation under power off, electric rod can be dismantled after ground line is
connected.
4.10
4.10It shall dismantle the overhead line system terminal at first and then the ground terminal before
dismantling electroscope and ground line.

5
5 Preparation before maintenance
5.1
5.1 Necessary materials


Quantity
Quantity of Quantity Quantity
of
No. Name monthly of annual No. Name of annual
monthly
inspection inspection inspection
inspection

1 2
1 Cleanser of solid 5 1.5kg 5kg
1 bottle 2 bottles Rag
stain


1 2 Raw 2 4
2 Rust-inhibiting 6
1 bottle 2 bottles material 2 rolls 4 rolls
lubricant
tape


3
Electrical 1 2
3 Lubricating 1.5kg 3kg 7
Insulation 1 roll 2 rolls
grease
type
(calcium-based 3)
24L

6
4 Lubricating oil 24L
(Inspected in
HD220
the sixth month)

5.2
5.2 Necessary tools and instruments
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Quantity Quantity
Quantity Quantity
of of
No. Name of annual No. Name of annual
monthly monthly
inspection inspection
inspection inspection

8mm10mm13
mm17mm19mm
24mm27mm
500V 1 1 1
1 11 Solid wrench
500V megger 1 piece One set One set
(8mm, 10mm,
13mm, 17mm,
19mm, 24mm,
27mm

1 1 1 1
2 12 Socket head
Universal meter 1 piece 1 piece One set One set
wrench

1 1 1
3 13 Herringbone
Test pencil 1 piece 1 piece 1 piece
ladder

1 1 1
4 Clamping 14
1 piece Torch 1 piece 1 piece
current meter
1*75mm

1 1 1 1
5 1*75mm slot 15 Board of not
1 piece 1 piece 1 piece 1 piece
type operation
screwdriver
1*75mm

1 1 1 1
6 1*75mm slot 16
1 piece 1 piece Control key 1 piece 1 piece
type
screwdriver
6.5*150mm


1 1 Key of 1
7 6.5*150mm slot 17
1 piece 1 piece disconnecting 1 piece
type
switch
screwdriver
6.5*150mm

1 1 1
8 6.5*150mm 18
1 piece 1 piece electroscope 1 piece
cross
screwdriver
2
1 1
9 Sharp-nose 19 Two
1 piece 1 piece Ground line
pliers pieces
8 2
1 1
10 8 inches 20 Ground operating Two
1 piece 1 piece
monkey wrench arm pieces

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12
1 1
11 12 inches
1 piece 1 piece
monkey wrench

5.3 DCC

5.3 It shall assign responsible personnel counted by DCC before operation (it shall apply for power off
operation of disconnecting switch at the same time if it shall conduct maintenance for parts above
car washing line such as motor and reduction gear) who can access to equipment operation site for
operation with approval.
5.4
5.4 It shall check and clear away barriers and personnel without fixed duties and adopt corresponding
safety measures for the site before operation.
5.5
5.5 It shall check and test equipment state before operation; after test and check are over, it shall
disconnect main power circuit breaker of the master control cabinet and hang the board of not
operation.
5.6

5.6 It shall conduct power off operation of disconnecting switch in accordance with relevant operation
procedures when applying for power off operation of disconnecting switch; it shall confirm the
disconnecting switch has been disconnected and overhead line system has been cut off electricity
and connected to ground line before equipment maintenance operation.

6
6 Maintenance process

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Maintenance Process Flowchart of Vehicle Washer

Preparation
before
maintenance

Operating room

Operating room Operating floor of car

washing

Mechanical valve

Operating floor of water Washing tank Air compression system Pool Water pump group
pump

7 Car washing line

7 Maintenance item and standard

Brushing stations
Parking indicator lamp Input signal lamp Optoelectronic switch Pre-wet station Brushing station Optoelectronic switch Optoelectronic switch Output signal lamp Ditch
column 1 column 2 2,3 &4 column 3

Test

Maintenance
Maintenance item
Procedures

Simulate washing

Maintenance standard
No. Work after Monthly Annual
maintenance

System Part inspectio inspectio

n n


1 Appearance is not damaged,
Parking indicator
solid installation


2 Input-output signal Appearance is not damaged,
Signal indicator lamp solid installation, reliable
system connection, normal indication


3 Optoelectronic switch Appearance is not damaged,
column solid installation, reliable
connection, normal functions

4 Air Complete Operate stably, without
Compresse compress machine abnormal noise and vibration.
d air supply or
5
system
Motor

Solid installation, good

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appearance, normal operation,
without abnormal noise;
connection is not aged and
damaged, connection terminal
is connected solidly.
500V
0.5M
6 Use 500V megger to measure
ground insulation of motor
winding, resistance is
0.5M.


Connection terminal and
7 Electrical connection column dont have
line phenomenon of loosing, virtual
connection, overheating and
burning loss.


Solid installation, appearance
8 Air storage is not damaged, it does not
tank have air leakage, it will
discharge condensate water
when opening vent valve.

0.88MPa
Enclosure is completed and is
9 Pressure not damaged, solid
gage, safety connection;
valve Setting pressure of safety
valve is 0.88MPa.




Installation position is right
10 and is reliably aligned at
Transmissio
groove; appearance does not
n belt
have damage, chap and
transverse cracks, otherwise it
shall be replaced; tensile force
is proper, otherwise, it shall be
adjusted.
11
Filter pressure regulating
valve
Solid installation, it does not
have air leakage, appearance
does not have damage and
aging; discharge ponding in
filter vessel; pressure
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regulating valve regulates
normally, without clamping
stagnation.
,


12 Solid installation, appearance
Air purifier
does not have damage,
blowdown vessel has ponding.

Solid installation, appearance
13
Air line does not have damage and it
does not have air leakage


Detergent
and water Cables and pipelines are
14 supply installed solidly, appearance
Ditch
system does not have damage and
aging, ditch is clean and
smooth, water retaining filter is
not blocked

15 Cover plate is safe and
reliable
Pool

16
Replace and clean water

Appearance does not have
17
Washing tank damage and leakage, solid
installation



18 Solid installation, appearance
Water pump and washing
does not have damage and
pump
leakage, normal operation,
without abnormal noise

Motor

19 Solid installation, appearance
is good, without abnormal
noise; connection is not aged
and damaged, connection
terminal is connected solidly.
20 500V
0.5M
Use 500V megger to measure
ground insulation of pump
motor winding, resistance is
0.5M.

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Appearance is good, without
21
Immersible pump abnormal noise; connection is
not aged and damaged,
connection terminal is
connected solidly.


22 Solid installation, reliable
Pressure sensor
connection


23 Appearance does not have
Safety valve
damage, solid installation.


24 Solid installation, reliable
Pipeline and connector
connection.


25 Solid installation, without
Stand column
damage.


26 Solid connection, without
Nozzle
blockage.


27 Solid installation, without
Sprayer nozzle
damage and leakage.

28 Power Cabinet Appearance does not have
Electrical distribution body damage and stain.
control cabinet
system
29 Clear, complete, without
Logo
damage.


Connection terminal and
30 Electrical connection column dont have
circuit phenomenon of loosing, virtual
connection, overheating and
burning.


31 Handle of Appearance is good and is not
main power damaged, rotate flexibly.
switch
32


AC and DC Overall installation is solid, the
low voltage enclosure has ventilating and

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heat dissipation, connection
control terminal is fastened, without
power overheat and discoloration,
supply connection cable does not
have aging and damage.



Solid installation and
33
Relay, connection, operate
contactor sensitively, without clamping
stagnation, label is right, clear
and complete.


34 PLC Solid installation and
connection, without damage,
normal function


35 Button, Solid installation and
conversion connection, operate flexibly,
switch without clamping stagnation



36 Solid installation and
Key switch
connection, rotate flexibly,
without clamping stagnation



37 Solid installation and
Buzzer
connection, appearance is not
damaged, normal function



38 Indicator
Sign is not damaged, solid
lamp
connection, normal indication



380V7% 160A

Solid installation, without
39 Pressure
damage, appearance is clean,
gage,
writing on the dial plate is
current
clear; rated voltage is
meter
380V7%, and rated current is
160A.


40 Operating Appearance is good without
Table-board
floor damage, clean and neat.
41

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Button, Solid installation and
conversion connection, operate flexibly,
switch, key without clamping stagnation,
switch good effect



42 Indicator
Appearance is clean without
lamp
damage, solid connection


43 Appearance is clean without
display
damage


Connection terminal and
44 Electrical connection column dont have
circuit phenomenon of loosing, virtual
connection, overheating and
burning.



45 Operation is not blocked,
Emergency
resetting is normal
stop button

Brushing
system
Solid installation, good
46 appearance, normal operation,
without abnormal noise;
connection is not aged and
damaged, connection terminal
Motor is connected solidly.
500V
0.5M
47 Use 500V megger to measure
ground insulation of pump
motor winding, resistance is
0.5M.


48 Appearance does not have
damage and leakage, erection
bolt and attachment bolt are
installed reliably.
Reduction gear

HD220
49 Lubricating oil (HD220) shall
be replaced for once every
year.
50
3
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Solid installation, all bearing
Brushing axle pedestals dont have cracks,
add lubricating grease to all
bearings (calcium-basis 3)


51 Solid installation, without
brushing
twining, knotting and falling.


Appearance is not damaged,
52
Rotating support bearing rotates flexibly, and
expansion link operates
flexibly.



Reset equipment, clean rail
53 travelling area (not including
observers on the site), and
close the main power circuit
breaker of master control
cabinet.

1
54 Assign one tester and one
observer on the washing line
to be responsible for their own
duties


Simulating
washing Operators shall check and
55 start up control system, power
indicator lamp is clear and
bright, and display screen of
washing operating floor
operates normally.




After confirming observer is on
56 the site, manually start up
brushing equipment in an
order, after brushing is over,
manually turn off the above
equipment and convert signal
lamp.

8
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8 Work after maintenance
8.1 DCC

8.1 It shall restore equipment, clear away the site and count tools and instruments, and then cancel in
DCC (it shall cancel power transmission application form of disconnecting switch and remark that
washing line has been cleared away and disconnecting switch has been powered on if applying for
power off operation of disconnecting switch).
8.2 AB
8.2 Maintenance personnel shall timely fill relevant maintenance records (appendix A and appendix B)
and the foreman and technical personnel shall sign and confirm the result.

9
9 Appendix
ATHQXAS-01
Appendix A: monthly inspection record list of THQXAS-01 type vehicle washer
BTHQXAS-01
Appendix B: annual inspection record list of THQXAS-01 type vehicle washer

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A
Appendix A
THQXAS-01
Monthly Inspection Record List of THQXAS-01 Type Vehicle Washer

Maintained on: MM/DD/YY

Maintenance item
No. Maintenance standard Result
System Part


1 Appearance is not damaged, solid
Parking indicator
installation


2 Input-output signal Appearance is not damaged, solid
Signal indicator lamp installation, reliable connection, normal
system indication


3 Optoelectronic switch Appearance is not damaged, solid
column installation, reliable connection, normal
functions

4 Air Complete Operate stably, without abnormal noise
Compress compres machine and vibration
ed air sor
supply
system
Solid installation, good appearance,
5 normal operation, without abnormal
Motor
noise; connection is not aged and
damaged, connection terminal is
connected solidly.


6 Connection terminal and connection
column dont have phenomenon of
loosing, virtual connection, overheating
and burning loss.



7 Solid installation, appearance is not
Electrical
damaged, it does not have air leakage, it
line
will discharge condensate water when
opening vent valve.
8

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0.88MPa
Air Enclosure is completed and is not
storage damaged, solid connection;
tank Setting pressure of safety valve is
0.88MPa.





Installation position is right and is reliably
9 Pressure
aligned at groove; appearance does not
gage,
have damage, chap and transverse
safety
cracks, otherwise it shall be replaced;
valve
tensile force is proper, otherwise, it shall
be adjusted.



Solid installation, it does not have air
10 Filter pressure leakage, appearance does not have
regulating valve damage and aging; discharge ponding in
filter vessel; pressure regulating valve
regulates normally, without clamping
stagnation.
,
Solid installation, appearance does not
11
Air purifier have damage, blowdown vessel has
ponding.

Solid installation, appearance does not
12
Air line have damage and it does not have air
leakage


Cables and pipelines are installed solidly,
13
Detergent Ditch appearance does not have damage and
and water aging, ditch is clean and smooth, water
supply retaining filter is not blocked
system
14
Cover plate is safe and reliable
Pool
15
Replace and clean water


16 Appearance does not have damage and
Washing tank
leakage, solid installation.


17 Water pump and Solid installation, appearance does not
washing pump have damage and leakage, normal
operation, without abnormal noise
18
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Solid installation, good appearance,
Motor normal operation, without abnormal
noise; connection is not aged and
damaged, connection terminal is
connected solidly.

19
Pressure sensor Solid installation, reliable connection.


20 Appearance does not have damage,
Safety valve
solid installation.


21 Pipeline and
Solid installation, reliable connection.
connector

22
Stand column Solid installation, without damage.

23
Nozzle Solid connection, without blockage.


24 Solid installation, without damage and
Sprayer nozzle
leakage.

25 Power Cabinet Appearance does not have damage and
Electrical distributi body stain.
control on
26 system cabinet
Logo Clear, complete, without damage.



27 Connection terminal and connection
Electrical
column dont have phenomenon of
circuit
loosing, virtual connection, overheating
and burning.



28 Handle of
Appearance is good and is not damaged,
main
rotate flexibly.
power
switch






AC and
29 Overall installation is solid, the enclosure
DC low
has ventilating and heat dissipation,
voltage
connection terminal is fastened, without
control
overheat and discoloration, connection
power
cable does not have aging and damage.
supply
30

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Relay, Solid installation and connection, operate
contactor sensitively, without clamping stagnation,
label is right, clear and complete.

31 PLC Solid installation and connection, without
damage, normal function.


32 Button, Solid installation and connection, operate
conversio flexibly, without clamping stagnation
n switch

33 Key Solid installation and connection, rotate
switch flexibly, without clamping stagnation.



34 Solid installation and connection,
Buzzer
appearance is not damaged, normal
function.

35 Indicator Sign is not damaged, solid connection,
lamp normal indication.


380V7%

160A
36 Pressure
Solid installation, without damage,
gage,
appearance is clean, writing on the dial
current
plate is clear; rated voltage is 380V7%,
meter
and rated current is 160A.

37 Operatin Table- Appearance is good without damage,
g floor board clean and neat.





38 Button,
Solid installation and connection, operate
conversio
flexibly, without clamping stagnation,
n switch,
good effect.
key
switch

39 Indicator Appearance is clean without damage,
lamp solid connection.

40
display Appearance is clean without damage.
41
Electrical
circuit Connection terminal and connection
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column dont have phenomenon of
loosing, virtual connection, overheating
and burning.


42 Emergen Operation is not blocked, resetting is
cy stop normal.
button

3

43 Solid installation, all bearing pedestals
Brushing axle
dont have cracks, add lubricating grease
to all bearings (calcium-basis 3)


44 Brushing Solid installation, without twining,
Brushing
system knotting and falling.



45 Appearance is not damaged, bearing
Rotating support
rotates flexibly, and expansion link
operates flexibly.


46 Reset equipment, clean rail travelling
area (not including observers on the
site), and close the main power circuit
breaker of master control cabinet.
1

47 Assign one tester and one observer on
the washing line to be responsible for
their own duties

Simulatin
g washing Operators shall check and start up
48 control system, power indicator lamp is
clear and bright, and display screen of
washing operating floor operates
normally.



49 After confirming observer is on the site,
manually start up brushing equipment in
an order, after brushing is over, manually
turn off the above equipment and convert
signal lamp.

Fault Fault description Overhaul situation
records

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Fault service personnel:

Measurement item Measurement data

Voltage meter of U: V
distribution cabinet
Measurem
ent records
Current meter of IA: AIB: AIC: A
distribution cabinet

Measurement personnel:
1.

1. If check result is normal, it shall mark corresponding column of result with ; if the
Instruction result is not normal, it shall mark corresponding column of result with and give
to fill details in the column of fault records.
2.
2. Measurement data are filled in measurement record.



Technic
Maintenance Forem
al
personnel an
personn
el

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B
Appendix B
THQXAS-01
Appendix B: Annual Inspection Record List of THQXAS-01 Type Vehicle Washer

Maintained on: MM/DD/YY

Maintenance item
No. Maintenance standard Result
System


1 Appearance is not damaged, solid
Parking indicator
installation


2 Input-output signal Appearance is not damaged, solid
Signal indicator lamp installation, reliable connection,
system normal indication


3 Optoelectronic switch Appearance is not damaged, solid
column installation, reliable connection,
normal functions

4 Air Complete Operate stably, without abnormal
Compress compress machine noise and vibration
ed air or
supply
system

5 Solid installation, good appearance,
normal operation, without abnormal
noise; connection is not aged and
damaged, connection terminal is
Motor connected solidly.
500V
0.5M
6 Use 500V megger to measure ground
insulation of motor winding, resistance
is 0.5M.



7 Connection terminal and connection
Electrical
column dont have phenomenon of
line
loosing, virtual connection,
overheating and burning loss.
8

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Air storage Solid installation, appearance is not
tank damaged, it does not have air
leakage, it will discharge condensate
water when opening vent valve.


0.88MPa

9 Enclosure is completed and is not
Pressure
damaged, solid connection;
gage,
safety valve Setting pressure of safety valve is
0.88MPa.



Installation position is right and is
10 Transmissi reliably aligned at groove; appearance
on belt does not have damage, chap and
transverse cracks, otherwise it shall
be replaced; tensile force is proper,
otherwise, it shall be adjusted.



Solid installation, it does not have air
11 Filter pressure leakage, appearance does not have
regulating valve damage and aging; discharge ponding
in filter vessel; pressure regulating
valve regulates normally, without
clamping stagnation.
,
Solid installation, appearance does
12
Air purifier not have damage, blowdown vessel
has ponding.

Solid installation, appearance does
13
Air line not have damage and it does not have
air leakage



Detergent Cables and pipelines are installed
14
and water Ditch solidly, appearance does not have
supply damage and aging, ditch is clean and
system smooth, water retaining filter is not
blocked

15
Cover plate is safe and reliable
Pool
16
Replace and clean water
17

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Appearance does not have damage
Washing tank
and leakage, solid installation



18 Solid installation, appearance does
Water pump and
not have damage and leakage,
washing pump
normal operation, without abnormal
noise



19 Solid installation, good appearance,
normal operation, without abnormal
noise; connection is not aged and
damaged, connection terminal is
Motor connected solidly.
500V
0.5M
20 Use 500V megger to measure ground
insulation of pump motor winding,
resistance is 0.5M.


appearance is good, without abnormal
21
immersible pump noise; connection is not aged and
damaged, connection terminal is
connected solidly.

22
Pressure sensor Solid installation, reliable connection


23 Appearance does not have damage,
Safety valve
solid installation

24
Pipeline and connector Solid installation, reliable connection

25
Stand column Solid installation, without damage

26
Nozzle Solid connection, without blockage


27 Solid installation, without damage and
Sprayer nozzle
leakage

28 Power Cabinet Appearance does not have damage
Electrical distributio body and stain
control n cabinet
29 system
Logo Clear, complete, without damage
30
Electrical

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Connection terminal and connection
column dont have phenomenon of
circuit
loosing, virtual connection,
overheating and burning.


31 Handle of Appearance is good and is not
main power damaged, rotate flexibly
switch






Overall installation is solid, the
32 AC and DC
enclosure has ventilating and heat
low voltage
dissipation, connection terminal is
control
fastened, without overheat and
power
discoloration, connection cable does
supply
not have aging and damage.


Solid installation and connection,
33
Relay, operate sensitively, without clamping
contactor stagnation, label is right, clear and
complete.


34 PLC
Solid installation and connection,
without damage, normal function


35 Button, Solid installation and connection,
conversion operate flexibly, without clamping
switch stagnation



36 Solid installation and connection,
Key switch
rotate flexibly, without clamping
stagnation



37 Solid installation and connection,
Buzzer
appearance is not damaged, normal
function

38 Indicator Sign is not damaged, solid
lamp connection, normal indication
39
380V7%
Pressure 160A
gage, Solid installation, without damage,

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AALRT Enterprise Standard
appearance is clean, writing on the
current
dial plate is clear; rated voltage is
meter
380V7%, and rated current is 160A.


40 Appearance is good without damage,
Table-board
clean and neat.



41 Button, Solid installation and connection,
conversion operate flexibly, without clamping
switch, key stagnation, good effect
switch

42 Indicator Appearance is clean without damage,
Operating lamp solid connection
floor
43
display Appearance is clean without damage



44 Connection terminal and connection
Electrical
column dont have phenomenon of
circuit
loosing, virtual connection,
overheating and burning.



45 Operation is not blocked, resetting is
Emergency
normal
stop button

Brushing
system
46 Solid installation, good appearance,
normal operation, without abnormal
noise; connection is not aged and
damaged, connection terminal is
Motor connected solidly.
500V
0.5M
47 Use 500V megger to measure ground
insulation of pump motor winding,
resistance is 0.5M.

Reduction gear
48 Appearance does not have damage
and leakage, erection bolt and
attachment bolt are installed reliably.
49 HD220
Lubricating oil (HD220) shall be
replaced for once every year.

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AALRT Enterprise Standard

3
Solid installation, all bearing pedestals
50
Brushing axle dont have cracks, add lubricating
grease to all bearings (calcium-basis
3).


51 Solid installation, without twining,
brushing
knotting and falling.



52 Appearance is not damaged, bearing
Rotating support
rotates flexibly, and expansion link
operates flexibly.


53 Reset equipment, clean rail travelling
area (not including observers on the
site), close the main power circuit
breaker of master control cabinet.

1
54 Assign one tester and one observer
on the washing line to be responsible
for their own duties


Simulating
washing Operators shall check and start up
55
control system, power indicator lamp
is clear and bright, and display screen
of washing operating floor operates
normally.



56 After confirming observer is on the
site, manually start up brushing
equipment in an order, after brushing
is over, manually turn off the above
equipment and convert signal lamp.

Fault description Overhaul situation

Fault
records

Fault service personnel:

Measureme Measurement item Measurement data

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AALRT Enterprise Standard

Voltage meter of U: V
distribution cabinet

Current meter of IA: AIB: AIC: A
distribution cabinet


Insulating resistance R1: MR2: MR3: MR4: M
of brushing motor on
the left side


nt records
Insulating resistance R5: MR6: MR7: MR8: M
of brushing motor on
the right side

Insulating resistance R9: MR10: M
of motor of
immersible pump

Insulating resistance R11: MR12: MR13: MR14: M
of motor of water
pump

Measurement personnel:
1.

1. If check result is normal, it shall mark corresponding column of result with ; if the
Instruction result is not normal, it shall mark corresponding column of result with and give
to fill details in the column of fault records.
2.
2. Measurement data are filled in measurement record.


Maintenan Maintenan
Maintenance
ce ce
personnel
personnel personnel

____________________

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AALRT Enterprise Standard

THQXAS-01 2015.08.30
1 Maintenance Procedures for THQXAS- A Prepared Zhang Date:
01 Vehicle Washer by Yanming August 30,
2015
/ /

Preparatio Prepared/Rev
S/N Standard name Revision Issued on
n/Revision ised by

Standard history tracking

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