Scribd Logo
Upload

Welcome to Scribd!

  • Thermal Gas Mass Flowmeter Installation An Operation Guide

    Uploaded by

    José
    5 views36 pages
    gas flow

    Original Title

    Thermal Gas Mass Flowmeter Installation an Operation Guide

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    gas flow

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    5 views36 pages

    Thermal Gas Mass Flowmeter Installation An Operation Guide

    Uploaded by

    José
    gas flow

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 36
    Thermal Gas Mass Flowmeter Installation and Operation Guide CONTENTS Safety Information Part Introduction Part 2 Specifications Part 2 Mechanical Construction 3.4 Appearance. 3.2 Dimensions. Part 4 Wings. 4.1 Insttuction of Sensor Wings 42 Instructon of Transmitter Wings 4.3 The Wings of Power Supply Pat 5 Installation 15.1 Instalation Postion 52 Pipework requirements 5. Installation Stops, Part 6 Operation and Programming 6.1 Display 6.2 Parameters Setup 6.2.1 Main Men, 612.2 Setup Menu 6.2.3 Unit Display 624 Sell Checking 62.5 Total Reset 6.2.6 Parameter Setup. 6.2.7 Calioration 6.2.8 Password, 6.2.9 Qvery ‘Appendix 1 Troubleshooting and Repair ‘Appendix 2 The Density and Conversion Coefcient of Commen Gas ‘Appendlx 3 Upper Range Value of Common Gas. " n 2 “ 1“ 6 wv 19 19 20 20 20 2 21 2 2 ar ey 0 a Safety Information Thankyou for puctasng Ou qusty Thermal Gab Mab Flowmeter wih independent research and cnvloment ‘We have ten this guide fo provide he persons responsible fr te isan, operation and taltnance of your flow eter wh he prod pei ntaton hey wil need. Inorg to revert damage foinstunest and ake the sumtin the best pfmance and bla coer, please ead anal oughly bern. Please have a safekeeping ofthis manual and together with the instrument after reading Please pass this manual o technical apartment of end user to keep. ‘This manual classes important grade of safety attentions by Caution and Warning, Caution ee er cestsuaoes tat runacacsan conaicay sranrage ta rarune snopes Warning Error operation in case of ignoring the tips might cause the personal injury lor major accident “This manual contants he following ions AX Irsicates satety attentions which are dangerous. AS iinsicaes safety atentions which are needed to pay atenton to. © cicats sate atterons which are frien AS Salec exposion-rootnstrumont for explosive environment aplication Conf wheter the nameplate of Insament nas the identifiers of explosion- moot cartcaton an temperature class, the inure can be used in explosive environment vwthouthos lentes A The explosion-proot temperature class of instrument must mest the ‘exploson-proof and temperature of environmental requirements on site When the instument Is in used explosion poof envionment, make sure that the xpeson p00 certification and temperate ass oinstument meet othe requirements © No opening while working in explosive environment ‘Before wirings, please power instrument oft AX The protection class of Instrument must meet the working condition requirements on site “The requirement of protection clas on ste should be under or the same as the protection clos of instr sreto ensure thatthe instrument is working fe. AS Contirm the power type customers can select the power type: 220VAC or 24VDC (Please state it when ordering), ease confim the power type before instalation. AX Confirm the working environment of instrument and medium temperature “The envionment on site and the maximum medium temperature should be under the nominal valie of instrument, (The details of nominal value are shown in Part 2 ‘Spectcations.) © Wo otapped insta to0 high \When emparatireof measuring medium s higher than the tamporature that human can tea, or ger han the temperature of posse danger, should shut down odo cooing proceso each asalely temperature, and then dohatpped operation. there ae no conctons > do hottapped operation, shad shit own to ao anges tion and maintenance while the medium temperature is, ‘AX Contin the ambient pressure of instrument and medium pressure “Te ambient pressure on sie and tho maximum medium pressure shou! be under he nominal value of isrurent. (The deals of nominal vale are shown in Part 2 specteaiens) ‘AN No hottapped installation and maintenance while the medium pressure ls to0 igh When absolute pressure of measuing medium is higher than 5 tines standard “atmosphere pressure, or higher than the pressure of possible danger, should shut down Page 2 of 34 ldo reducing pressure to reach a safely pressure, and then do hot tapped operation. If there are no conditions fo do hot-tapped operation, should shut down to avoid dangers. A, Extea requirements of special medium ‘The properties of some gas are speci I is needed to order special product, please check the manual of special product thoroughly to make sure whether it meeis the requirements onsite before instalation © No hottapped instalation and maintenance while the medium is dangerous oa When the medium may cause injury to humans, no hottapped instalation and ‘maitonance, should shut down or do secury processing to reac a safety coniton, and then dohottapped operation. there are no cations to do hot-tapped operation, should shut down to avoid dangers. The dangerous gases are such gas and chlorine, et AS 1 doubting that the instrument in the event of failure, please do not operate it If there are something wrong with the instrument or ithad been damaged, please contact Page 3 of 34 Part 1 Introduction “Thermal gas mass flow meter is designed on the basis of thermal dispersion, and adopts, method of constant dHerential temperature fo measuring gas flow Ithas advantages of ‘smal size, easy installation, high reliably and high accuracy, ete. ‘The meter contains tvo platinum resistance temperature sensors. The thermal principle operates by monitoring the cooling effect of a gas stream as t passes over a healed sensor. Gas flowing tough he sensing section passes over two sensors one of whichis used conventionally a a temperature sensor, whist the olor is Used 38 3 heater. The temperature sensor monitors the actual process values whilst the heater Is maintained at 2 constant diferent temperature above this by varying the power consumed by the sensor The greater the gas velociy, the greater the cooling eflct and power required to maintain the diferent temperature. The measured heater power is therefore a measure ofthe gas mass flow te ‘The format of gas velecy and power is shown as bolow KQ/ary-” Ps o ‘Where: PE is specific gravity of medium Vis wioaty Ks balance coefcent Qis heater power Tis diferenial temperature “The medium temperature range of meters 40°C ~220°C In the format (1), the specifi gravity of medium is relate tothe density 101.325+P 273.15 + 20 101.325 273.15+T \where:Py_ is the medium density in working condition ¢kg/m*) Ps the medium dersity in standard condition, 101.254Pa and 200 ckgim*) Pis the pressure in working condition (kPa) Tis the temperature in working concition (°C) P= ox 2 Page 4 of 34 In the formats (1) and (2), there is @ certain functional relationship between the velocty ‘and pressure in working condition, medium density, the temperature in working condition, ‘Due to the sensor temperature is always 30°C higher than the medium temperature (environment temperature), and the meter adopts method of constant dliferential, temperature, theretore the meter donot need to do temperature and pressure compensation in principle, Page 5 of 34 Part 2 Specifications Features "2 Measuring the mass flow or volume flow of gas "© Do not need todo temperature and pressure compensation in principle with accurate measurement and easy operation "© Wise range: 0.5Niris~ TOON for gas. The meter also can be used for gas leak detection |© Good vibration resistance and long service fe, No moving parts and pressure sensor In transducer, no visation influence on the measurement accuracy. |© Easy installation and maintenance. the conltions onsite are permissibe, the moter ccan achieve 9 hottapped installation and maintenance. (Special order of custom-made) Digital design, high accuracy and stabity © Configuring with RS485 or HART interface to realize factory automation and integration Description | Specifications c = ‘Measuring Mesum | Various gases (Except te acetylene) Pipe Size | DN10~DN4000mm Velosty | 0.1~100 Ns Accuracy | #1~2.5% Working | Sonsor 40%0—¥220 Temperature | Transmitter: -20°~+45'C "Inserton Sonor medium presses 16a Working Pressure | Flanged Sensor: madium pressures 1.6MPa | Special pressure please contact us | Compact type: 24VDC or 220VAC, Power consumption 518 Power Supp PNY | Remote type: 220VAC. Power consumption s18W Response Time | 1s output RS48S (optoelectronic isolation) and HART ‘Alarm Output ine Relay, Normally Open state, 1OAZZ0VIAG or BAVBOVIDG ‘Sensor Type __| Standard Insertion, Hot‘apped Insertion and Flanged Constructon | Compact and Remote Page 6 of 4 420mA (optoelectronic ieolation, maximum load 5000), Pulse, Pipe Material | Carbon steal, stainless steel, plastic, etc ‘tines LOD Display | Mass low, Volume flow in standard condition, Flow totazer, Date and Time, Working time, and Velocity, et Protection Class | IP65 | Sensor Housing | Sainass steel ae steel (316) Page 7 of 34 Part 3 Mechanical Construction 3.1 Appearance Fig. t Standard insertion Flow Meter Fig. 2 Flanged Flow Meter (Pee ste ouooonson (Pee szeouiooney | . y J Fig, 3 Hottapped Insertion Flow Metee (Pipe size N100-DN4000. Special requirements please contact us) Page 8 of 4 ‘The insertion sensor of compact insertion flow meter should be inserted to ax of pipe ‘and the length of the insertion sensor is decided by pipe size, please confim the pipe size ‘hen ordering, If the insertion sensor cart be inserted to axis of pipe, the manufacturer will provide a callbraion factor to achieve an accurato measurement 3.2 Dimensions Dimensions of standard insertion sensor Dimensions of hot‘apped insertion sensor ‘The dimensions of flanged sensor Page 9 of 34 'PN1.6Mpa Plane and surface plate flat welding stoe! pipe flanges (Unit: mm) Flange Nominat | "2" | canter | sew | | Seaing | Flange | Pipeine Diameter | ove | Hole | Holo | eM | Face | Thickness | Lenan [oN D x | mt | ejt[e¢ [et 6 | 6s | ate | wna | as | 2| 1 | 200 20 wos | 75 | ata | wna | 56 | 2 | 18 | 200 3 us| 05 | ata | wa | os | 2 | 16 | 200 a | 40 | 100 | 48 | mie | 76 | 2 | 18 | 350 40 160 | 10 | aaa | wie | es | 2 | te | 350 [5 | ts | 125 | 41a | mie | o3 [2 | 2 | 250 6 185 145 | ante | mts | 18 | 2 | 20 400 | 200 | 160 | exe | mie | t32/ 2 | 20 | 400 400 | 220 | 10 | oe | me | 156 | 2 | 22 | 500 | For DN15-DNE0, the meter can be made with threading to connec. ‘The above table is used for rated pressure of 1.6MPa. I the ratec pressure is more than 4.6MPa, please contact us for special order. Page 10 of 34 Part 4 Wirings © No cperation when the meters working AX Confirm te poner supsly pe 4.1 Instruction of Sensor Wirings TT2T2 Te] an rm | ew | pe | eee Tear senor (100) Hester (20) 4.2 Instruction of Transmitter Wirings. PERCE eee eee eee ere eee cece eg 4.3 The Wirings of Power Supply 1. AC power supply ac AARMT ALARM? g5"S3qy POWER 420mA SRS eo TO ear em RSS PULSE Pee 2. DC power supply ALARM ALARM? Pe 20mk S405 PULSE ev et RB Pee 44 The Wirings of Outputs 1. The wirings of FourWire 4-20mA output and HART operator ALARM ALARM? gg AG BMI ALARM? gs"Psqy POWER 420mA 5405 PULSE oo eo ONY ea mk eecciceiloe elec [=] 2500 Sampling resistance HART operator Page 12 of 36 2. The wirings of RS485 output ac ALARM ALARM? 95 *Sagy cava men gong mae a a a [eo |e cf 0 |e ole ojo cee a | | rts our 3. The wirings of pulse output ALARM ALARM? g5“Gaoy owen 420ma sang PULSE fer ae a eececeoce e@ocee 420m Rs-485 PULSE ee ee Toe ee Relay, normal open 2S0VAC, 108 3ovoc, 5A Page 19 of 34 Part 5 Installation 5.1 Installation Position ‘Thermal meters require @ fully developed flow profile as a prerequisite for corect flow ‘measurement For this reason, please note the fllowing points when installing the device ‘© Observe the recommended inlet and outlet requirements, '© Good engineering practice is necessary forthe associated pipe work and installation. (© Ensure correct alignment and orientation of the sensor. (© Take measures to reduce or avold condonsation (eg. instal thermal insulation, ete). ‘© The maximum permitted ambient temperatures and the medium temperature range ‘condensation trap, ‘must be observed. Install the transmitter a shaded locaton or use a protective sun shield For mechanical reasons, and in order to protect the pipe, its advisable to support heavy sonsors. No instalation in where large vibration exits No exposure inthe envionment containing ala of corosive ga No sharing power supply with frequency converter, electric welding machine and ‘other machines which can make powerine interference. H neceseary, please add ‘power condones for ransmitr power supply Thermal insulation When the gas is very humid or saturated with wator (0. g. Bio Gas), the piping and flowmeter body should be insulated to prevent water droplets condensing on the measuring sensor Page 14 of 34 '@ Maximum insulation height forthe flanged sensor 'b Maximum insulation height forthe insertion sensor “The thermal dlspersion principle is sensitive to disturbed flow conditions, ‘© Asa general rue, the therma} flowmeter should always be installed as far away as possible from any flow disturbances. For further information please refer to ISO 14511 ow ‘wo or more flow disturbances are located upstream of the mete, the recommended inlet length for the flow disturbance causing stengest esturbance must be used. E.g. where a valve is mounted before a bend, upstream of the flowmeter, 50 * DN of pipe work s required from the valve tothe flowmeter. © For vary light gases such as Helium and Hydrogen all upstream distances should be doubled, ‘The minimum recommendations for inlet and outlet runs (without flow conditioner) Flanged sensor Page 15 of 94 1 = Reduction, 2 = Expansion, 3 = 90° elbow or F-piece, 4 = ‘elbow (3-cimensional, 6 = Control valve * 90° elbow, 5= 2x 90" = ss ks Reduction, = Exoansion, 3= 90° elbow or Tpiece, 4 = 2x 80° elbow, 5 = 2» 90° ‘elbow (3-imensiona), 6 = Control valve o pressure regulator. | | A specially designed perforated plate flow conditioner can be insaled if its not pessibe to observe the inlet rune required 5.2 Pipework requirements Good engineorng ractice shouldbe followed at al imes: Correct preparation, welding and ishing techniques Correctly sized gaskets Correctly aligned anges and gaskets ‘Connecting pipe werk should match the intemal diameter ofthe flowmeter. “Maximum pipe dlaniter mismatch should not exceed: “1 mm (0.04 inch) fer diameters < DN 200 (@") Bim (0.12 inch) fer iametors = ON 200 8") ‘Now insalaions should be free of metalic and abrasive particles to prevent damage tothe sensing elements on start-up For further information please refer to ISO 14511 cece ek Page 16 3 34 5.3 Installation Steps ‘The base of thermal flowmeter The base cf Hotapped insertion ype The base of standard insertion type © Noweiing in exosve enonment (A302 on th wktng operation in acorn vith th rian of spac ‘When intaling, place the base onthe top of pipe, and make the through-hole of base be ‘perpendicular to axis of ppe. The good welding location of tase and welding process is 38 below. ra Before Welding, the base should be ——__ processed as the same asthe circular arc of pipe to ensure sealing G20d welding location of hase “The installation of standard insertion type: dontty an appropriate locaton forthe flow meter, Confirm the inner diameter and wall thickness of pipe ‘© Place the other part of meter nto ball valve, and calculate the insertion depth coring tothe inner diameter an wall thickness of pipe. This stop doesn't need to sorewthe nut by hand '© Tum the connecting rd of sensor to make the mark direction of sensor asthe same flow drection, © According the calculated data onsite, ensure the insertion depth by corresponding ‘calibration onthe connecting red, and then serew the nut ight I the meter is horizontal installation, the display ofthe moter can be instllod in the ‘rection of 80", 180° or 270° to meet various requirements ‘The installation of hot-tapped insertion type Before instalation, please conform the connection type and insta fitings. ‘eore installation, the ste must be shut down, and strictly follow the rules of factory. deny an appropriate location for the low meter, ‘According to length requirement of meter, cut the pipe, and install the flanges and bots on the pipe Ensure the mark direction of meter is as the same flow dlrection, the display Is Perpendicular to horizontal plane, the axis af pipeline is paralleled to horizontal plane, the error cant be more than 42 5, and then fix the meter by bots, Page 10 of 94 Part 6 Operation and Programming 6.1 Display ‘The display of moter in working status is shown as below. = Penis J Ca amIRSRARUER cov ‘Thermal Gas Mass Flowmeter evimel and uni Flow Rate Flow 0. 000 Nm¥/n of total fw Teal low —00000000. Flow perentage 00.0% — 0.000Nm/s Fi. fand 8, cit 4 ie ‘The prompt tine [BR The meter can do sell-checking. Ifthe system is noxmal after selfichecking, tw display OK. else i wil display ERR, The error information can be checked in “Self-Test” setup menu [ALiF Air information AL] means pat) alarming, and{AC3 means path 2 alarming [At I the current output is more than 20mA, it display [Al else it will be blank. (OU Itthe operation parameters overflow, it display [OV, else it wil be blank, Ig For convenience of display and rood, when the tla ow ie mors than 10 000 000, i clsplay [and the fs the esplay total tow mutiped by 1000, (00103: Information of communication status. The first three agis cate mater adress; the fort digit indicates party check (0: none; 1: ode 2: even}; and the fity digit indicate baud rate (0 1200; 1: 2400, 2: 4800; 3: 9600). the meter address is 1, no pay check, ‘andthe bau rate ¥s 9600, it wil spay "20103" ‘After powering on, the meter wit do selfchecking, If the system is normal after ‘self-checking, it will display [OK, else it will display ERR) The error information can be Page 19 of 34 checked in “Sell-Test’ setup menu, When the meter works fine or ater powering on, the meter wil co seltchecking "te system is abnormal ater sel-checking, the meter wil display the submenu of ertor

    You might also like