The Rotary Rig

and its Components

Power System
Hoisting System / Pipe Handling System
Rotating System
Circulating System
Well Controll System

GFZ-OSG-L.Wohlgemuth
Scheme of Drill Rig Components

Action needed:

Round trip

Rotating

Circulating

GFZ-OSG-L.Wohlgemuth
ANIMATION Rotary Drilling

F Rotating

F Circulating

GFZ-OSG-L.Wohlgemuth
 The Rotary Rig
and its Components

Power System

GFZ-OSG-L.Wohlgemuth
Power System
diesel-mechanical drive

GFZ-OSG-L.Wohlgemuth
Power System
? DC-DC-Conception
diesel-electric drive: ? SCR-Conception

DC-DC

SCR

GFZ-OSG-L.Wohlgemuth
 The Rotary Rig
and ist Components

Hoisting System / Pipe Handling System

GFZ-OSG-L.Wohlgemuth
The hoisting system consists of:

the crown block

the derrick or mast

the drilling line

the travelling block

and hook

the drawworks

Main functions:
Lifting the drillstring
in and out of the hole
GFZ-OSG-L.Wohlgemuth
 Gear-driven drawworks

KTB-Rig 1989-1994/GH 4000 EG Offshore Rigs/GH 4500 EG

Advantages in comparision to chain-driven drawworks:

- High performance - High availability - Increased safety
- Less noise - Less weight - Less vibration

GFZ-OSG-L.Wohlgemuth
Roundtrip:
? Lifting the drillstring in the hole and out of the hole

A) Conventional method:
? Lifting the drill pipes or stands step by step with manual work

B) Modern technology
? Lifting the drill pipes or stands with a Pipehandling System

? the Pipehandling System will be operated from

the driller`s cabin
? Advantages: High performance Increased safety
High availability Decreased manual work

GFZ-OSG-L.Wohlgemuth
Pipehandling Systems

A parallel racker lines up

the pipe in parallel rows

A star racker has fingers

that radiate around
a center

GFZ-OSG-L.Wohlgemuth
Star Racking Pipehandlingsystem Driller`s Cabin

KTB- Rig

GFZ-OSG-L.Wohlgemuth
More informations and more details see

1) Video/DVD: KTB-Main Hole

2) CD: Weatherford Mechanized Rig Systems
3) CD: Weatherford Rig Systems (RT)

GFZ-OSG-L.Wohlgemuth
 The Rotary Rig
and its Components

Rotating System
Rotary system
Top drive system
Downhole motor

GFZ-OSG-L.Wohlgemuth
Rotary system Top drive system

Significant difference:

Rotary with Kelly drive

Rotary with Topdrive

GFZ-OSG-L.Wohlgemuth
Rotary system

GFZ-OSG-L.Wohlgemuth
Top drive system

GFZ-OSG-L.Wohlgemuth
 The Rotary Rig
and its Components

Circulating System

Mud pumps

Mud tanks
Solid control system

Mud conditioning equipment

GFZ-OSG-L.Wohlgemuth
 Circulating System / Overview

More details in the presentation by Bernhard Engeser

GFZ-OSG-L.Wohlgemuth
 The Rotary Rig
and its Components

Well Control System

Blowout preventer / BOP

? Annular BOP
? Ram BOP
? Remote control panel
and choke manifold

GFZ-OSG-L.Wohlgemuth
Blowout preventer / BOP

GFZ-OSG-L.Wohlgemuth