12 13.

2mm
Sieve size Wt Retained Cumu retained % retained % passing Sieve size Wt Retained
19 0 0 0 100 19 0
13.2 24 24 2.4 97.6 13.2 16
9.5 262 286 28.6 71.4 9.5 184
4.75 714 1000 100 0 4.75 766
2.36 0 1000 100 0 2.36 34
1.18 0 1000 100 0 1.18 0
0.6 0 1000 100 0 0.6 0
0.3 0 1000 100 0 TRAIL 2 0.3 0
0.15 0 1000 100 0 0.15 0
0.075 0 1000 100 0 0.075 0
1000 1000

20 11.2mm
Sieve size Wt Retained Cumu retained % retained % passing Sieve size Wt Retained
19 0 0 0 100 19 0
13.2 250 250 25.025025 74.974975 13.2 0
9.5 580 830 83.083083 16.916917 9.5 416
4.75 169 999 100 0 4.75 574
TRAIL 2
2.36 0 999 100 0 2.36 10
1.18 0 999 100 0 1.18 0
0.6 0 999 100 0 0.6 0
0.3 0 999 100 0 0.3 0
0.15 0 999 100 0 0.15 0
0.075 0 999 100 0 0.075 0
999 1000
6 MM DOWN 6 MM DOWN
Sieve size Wt Retained Cumu retained % retained % passing Sieve size Wt Retained
19 0 0 0 100 19 0
13.2 0 0 0 100 13.2 0
9.5 0 0 0 100 9.5 0
4.75 654 654 65.4 34.6 4.75 654
2.36 310 964 96.4 3.6 2.36 216
1.18 10 974 97.4 2.6 1.18 11.6
0.6 0 974 97.4 2.6 0.6 6
0.3 0 974 97.4 2.6 0.3 12
0.15 18 992 99.2 0.8 0.15 8
0.075 6 998 99.8 0.2 TRAIL 2 0.075 18
Pan 2 1000 100 0 1000
1000
DUST DUST
Sieve size Wt Retained Cumu retained % retained % passing Sieve size Wt Retained
19 0 0 0 100 19 0
13.2 0 0 0 100 13.2 0
9.5 0 0 0 100 9.5 0
4.75 14.1 14.1 2.82 97.18 4.75 0.4
2.36 50 64.1 12.82 87.18 2.36 40.1
1.18 118 182.1 36.42 63.58 1.18 113.7
0.6 74 256.1 51.22 48.78 0.6 67.5

TRAIL 2
 0.3 138 394.1 78.82 21.18 0.3 126.5
0.15 90 484.1 96.82 3.18 0.15 71.8
0.075 15 499.1 99.82 0.18 TRAIL 2 0.075 42.8
0 499.1 99.82 0.18 500
500
 13.2mm AVERAGE
Cumu retained % retained % passing 20 MM
0 0 100 100
16 1.6 98.4 98
200 20 80 76
966 96.6 3.4 2
1000 100 0 0
1000 100 0 0
1000 100 0 0
1000 100 0 0
1000 100 0 0
1000 100 0 0

11.2mm
Cumu retained % retained % passing 12.5 MM
0 0 100 100 100
0 0 100 75 75
416 41.6 58.4 17 17
990 99.00 1.00 0 0
1000 100 0 0 0
1000 100 0 0 0
1000 100 0 0 0
1000 100 0 0 0
1000 100 0 0 0
1000 100 0 0 0

6 MM DOWN
Cumu retained % retained % passing 6 MM
0 0 100 100 100
0 0 100 100 100
0 0 100 100 100
654 65.4 35 35 35
870 87 13 4 8
881.6 88.16 12 3 7
887.6 88.76 11 3 7
899.6 89.96 10 3 6
907.6 90.76 9 1 5
925.6 92.56 7 0 4
0

DUST
Cumu retained % retained % passing DUST
0 0 100 100 100
0 0 100 100 100
0 0 100 100 100
0.4 0.08 100 97 97
40.5 8.1 92 87 87
154.2 30.84 69 64 64
221.7 44.34 56 49 49
348.2 69.64 30 21 21
420 84 16 3 3
462.8 92.56 7 0 0
 Sieve 13.2 6 Dust Filler
size,mm B C D E TRAIL Limits
19.000 100 100 100 100.00 100 100 100
13.200 65 100 100 100.00 96 79 100
9.500 14 87 100 100.00 84 70 88
4.750 0 35 100 100.00 60 53 71
2.360 0 13 92 100.00 47 42 58
1.180 0 12 69 100.00 37 34 48
0.600 0 11 56 100.00 31 26 38
0.300 0 10 30 100.00 19 18 28
0.150 0 9 16 100.00 13 12 20
0.075 0 7 7 100.00 8 4 10

100 30 38 Gradation
15 2Curve 100
30
90 38 15 2 100 100
%, Passing

19.5 38 15 2 85.746246246 89.5

80
2.73 33.06 15 2 54.692518134 79
70
0 11.43876 14.988 2 28.42676 62
600 1.487039 13.77397 2 17.2610108 50
500 0.176065 9.526079 2 11.702144429 41
0 0.01979 5.302216 2 7.3220053413 32
40
0 0.001987 1.609753 2 3.6117395444 23
30
0 0.000184 0.25756 2 2.2577440133 16
200 1.37E-005 0.019162 2 2.0191761546 7
10

0
0.010 0.100 1.000 10.000 100.000
Sieve size, mm
 Grad
ation
Requ
ireme
nt as
per
Table
500-
15 of
MOR
TH
Cumulative Percent by Spec-
Sieve Weight of Total Aggregate -
Size Passing ificat
ions
mm 12.0 mm 6.0 mm Cement (Gra
Down Down Crusher Obtained ding
Size Size Dust Gradation 1)
19 100 100 100 100 100 100
79
13.2 73 100 100 100 89.2 100
70
9.5 48 100 100 100 79.2 88
53
4.75 0 95 100 100 58.54 71
42
2.36 0 88 81.6 100 51.288 58
34
1.18 0 69 66.6 100 41.348 48
26
0.6 0 35 68 100 31.54 38
18
0.3 0 30 43 100 23.04 28
12
0.15 0 20 30 100 16.4 20
04
0.075 0 7 12 100 7.46 10
 100
89.5 A 0 0 10
79 B 0.12 144 45 5 12
62 C 0.43 516 35 50 46
50 D 0.43 516 8 35 40
41 E 0.02 24 2 10 2
32 1 1200 100
23 39
16 25
7 34
2

100 100 100 100 100

95 100 100 100 79100
54 100 100 100 7088
20 66 100 100 5371
12 21 97 100 4258
0 19 87 100 3448
0 14 73 100 2638
0 12 49 100 1828
0 8 35 100 1220
0 6 14 100 0410

100.000

120

100

80

60
100

80

60

40

20

0
0.000 5.000 10.000 15.000 20.000
Sl. No. % bitumen Wt in Air Wt. In Water Gb Gt Vv Vb VMA
1 4.60 1210 719 2.464 2.47 0.18 11.22 11.41
2 4.60 1212 721 2.468 2.47 0.02 11.24 11.26
3 5.10 1220 728 2.480 2.45 -1.15 12.52 11.37
4 5.10 1218 730 2.496 2.45 -1.81 12.60 10.79
5 5.60 1220 736 2.521 2.43 -3.54 13.98 10.43
6 5.60 1219 738 2.534 2.43 -4.10 14.05 9.95
7 6.10 1208 730 2.527 2.42 -4.52 15.26 10.74
8 6.10 1208 727 2.511 2.42 -3.87 15.17 11.30
5.30 1216 736 2.533 2.44 -3.63 13.29 9.66
Average
Sl. No. % bitumen Wt in Air Wt. In Water Gb Gt Vv Vb VMA
1 5.00 1220 695 2.324 2.44 4.88 11.50 16.39
2 5.50 1225 703 2.347 2.43 3.28 12.78 16.06
3 6.00 1234 711 2.359 2.41 2.09 14.02 16.10
4 6.50 1224 703 2.349 2.39 1.85 15.12 16.97
2.67
Bulk Density, gm/c c

Bulk Density V/S Bitumen Content

15
2.370 33
30
2.360
20
2.350 2
100
2.340

2.330

2.320

2.310

2.300
4.50 5.00 5.50 Content, % 6.00
Bitumen 6.50 7.00

2.392
Marshall Stability, kg

2.389
Marshall
1200

Flow V/S Bitumen Content

Flow, mm

1100
6.00

4.00
1000
2.00
 1200

Marshall S
Flow V/S Bitumen Content

Flow, mm
1100
6.00

4.00
1000
2.00

0.00
4.50 4.70 4.90 5.10 5.30 5.50 5.70 5.90 900

Bitumen Content, %
800
4.00 4.50

VFB V/S Bitumen Content

100.00
VFB,%

80.00

60.00

40.00

20.00

0.00
4.50 4.70 4.90 5.10 5.30 5.50 5.70 5.90

Bitumen Content, %

OBC
Gb
Vv
Vb
VMA
VFB
STAB
FLOW
 VFB Stability Flow Cf Marshall KN Flow mm
98.39 35 120 0.95 1064 1.20 4.60 84 1214
99.83 36 140 0.93 1071 1.40 4.60 91 1216
110.12 37 230 0.99 1172 2.30 5.10 88 1224
116.80 38 200 0.97 1180 2.00 5.10 106 1222
133.93 41 190 0.99 1299 1.90 5.60 100 1224
141.22 41 220 0.9 1181 2.20 5.60 110 1223
142.12 39 180 0.91 1136 1.80 6.10 109 1212
134.27 37 290 0.95 1125 2.90 6.10 96 1212
137.55 37 290 1.091 1292 3.80 45 1220

VFB Stability Flow Cf Marshall Kg Flow mm

70.20 31.00 130.00 0.94 932 3.10 301 Air Voids V/S Bitumen
79.60 33.00 215.00 0.98 1085 3.50 310

Air Voids, %
87.05 37.00 310.00 0.95 1115 3.90 286 10.00
89.10 33.00 420.00 0.93 1016 4.40 231
8.50
300.8 0.16
310 0.32
7.00
31.00 285.897436 0.33
33.00 230.909091 0.02
37.00
5.50
33.00 1396 3.40 410.5882
0.00 4.00
0.00
0.00 2.50
4.5 1210 695 2.35
1.00
5 1202 696 2.38
4.00 4.50 5.00 5.5
6.18 5.5 1198 696 2.38
6.2 6 1220 706 2.37 Bitumen C
5.67
38
39 5.58
41 5.35
41 5.46
7.00
48 5.463333
46 5.180315
42
40
40
Marshall Stability, kg

Marshall Stability V/S Bitumen Content

1200

1100

1000
 1200
Marshall S

1100

1000

900

6.18
6.18
800 5.67
4.00 4.50 5.00 5.50 6.00 6.50 7.00
Bitumen Content, %

5.55 5.35 5.64 5.51 5.23

5.51
2.32
4.66
13.57
18.23
74.44
1850
4.2
 720
719
726
728
732
734
724
722
734

Air Voids V/S Bitumen Content

00

50

00

50

00

50
2.52 6.73 10.68 17.41 61.35 1082.37 2.2
00
2.5 5.01 12 17.01 70.53 1285.27 2.9
4.00 4.50 5.00 5.50 6.00 6.50 7.00
2.48 3.99 13.24 17.24 76.84 1174.17 3.5
2.47 Bitumen
3.75 Content,
14.39% 18.13 79.33 1063.69 4

6.1
5.4
6

5.81
5.3
6.05
5.72

5.410518