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Harley-Davidson Models

JOB TIME/CODE MANUAL


2006

2006 H-D.
ALL RIGHTS RESERVED

Binder 99998-88
Contents 99997-06A

CMI - 1.5M - 01/06 Printed in U.S.A.


4
GENERAL INFORMATION

2006 MODEL PREFIX


2006 Model prefixes are listed at the bottom of each page in each corresponding section. Use
the following list to identify each model. Please note: these flat rates apply to 2006 model year
vehicles only. They do not apply to any previous model year vehicles.

2006 Softail Models Except Springers


BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I

2006 Softail Springer Models


BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

2006 Sportster Models


CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM
CKM XL883R CLP XL1200R ROADSTER CWP XL1200 LOW

2006 FLHT/FLTRI Models


DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I
FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

2006 FLHR Models


FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN) FXV FLHRS

2006 Dyna Models


GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I
GW1 FXD-35 GX1 FXDB-I

2006
Orig. 01/06
2006 VRSC Models
HAZ VRSCA HAA VRSCA 105 (HDI ONLY)
HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

2006 TLE Sidecar Models


SGX TLE FOR FLHTC SNX TLE FOR FLHRCI STX TLE FOR FLHRS/I
SLX TLE FOR FLHT SPX TLE FOR FLTRI SKX TLE ULTRA FOR FLHTCUI
SMX TLE FOR FLHR SVX TLE FOR FLHX/I

2006 CVO Models


PRE FLHTCUSE PNF FLSTFSE2 PPG VRSCSE2

6
Date_______________________

Harley-Davidson Motor Company


P.O. Box 653
Milwaukee, Wisconsin 53201

Attention: Service Communications Dept.


Gentlemen:
Subject: Job Time/Code Manual addition or time change.
Our shop experience has prompted us to request this job change or job addition (please check one).
Our time studies were based on this procedure:

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Model & Job/Code Number


Job Description Job Time
Year (if any)

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________

City, State, Zip Code___________________________________________________________________________________

2006
Orig. 01/06
Date_______________________

Harley-Davidson Motor Company


P.O. Box 653
Milwaukee, Wisconsin 53201

Attention: Service Communications Dept.


Gentlemen:
Subject: Job Time/Code Manual addition or time change.
Our shop experience has prompted us to request this job change or job addition (please check one).
Our time studies were based on this procedure:

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Model & Job/Code Number


Job Description Job Time
Year (if any)

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________

City, State, Zip Code___________________________________________________________________________________

2006
Orig. 01/06
Date_______________________

Harley-Davidson Motor Company


P.O. Box 653
Milwaukee, Wisconsin 53201

Attention: Service Communications Dept.


Gentlemen:
Subject: Job Time/Code Manual addition or time change.
Our shop experience has prompted us to request this job change or job addition (please check one).
Our time studies were based on this procedure:

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Model & Job/Code Number


Job Description Job Time
Year (if any)

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________

City, State, Zip Code___________________________________________________________________________________

2006
Orig. 01/06
Date_______________________

Harley-Davidson Motor Company


P.O. Box 653
Milwaukee, Wisconsin 53201

Attention: Service Communications Dept.


Gentlemen:
Subject: Job Time/Code Manual addition or time change.
Our shop experience has prompted us to request this job change or job addition (please check one).
Our time studies were based on this procedure:

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

____________________________________________________________________________________________________

Model & Job/Code Number


Job Description Job Time
Year (if any)

Signed ______________________________________________________________________________________________

Dealership ___________________________________________________________________________________________

Address _____________________________________________________________________________________________

City, State, Zip Code___________________________________________________________________________________

2006
Orig. 01/06
TABLE OF CONTENTS

2006 SOFTAIL MODELS Belt Guards ................................................................. 1-74


Exhaust System .......................................................... 1-74
(EXCEPT SPRINGERS) Engine ........................................................................ 1-75
General ....................................................................... 1-75
Service ........................................................................ 1-1 Cam Cover .................................................................. 1-76
New ............................................................................. 1-1 Crankcase ................................................................... 1-77
Regular ........................................................................ 1-1 Balancer System ......................................................... 1-77
Chassis ....................................................................... 1-1 Fuel System ................................................................ 1-78
Paint Repair ................................................................. 1-1 Evaporative Emissions System ................................... 1-78
Drive ............................................................................ 1-1 Drive and Clutch ........................................................ 1-79
Wheels ......................................................................... 1-2 Drive ............................................................................ 1-79
Handlebars .................................................................. 1-2 Clutch .......................................................................... 1-79
Frame/Swing Arm/Front Fork ...................................... 1-2 Transmission ............................................................. 1-80
Brakes ......................................................................... 1-3 Transmission Case ..................................................... 1-80
Seats/Fenders/Tanks .................................................. 1-4 OEM Accessories ...................................................... 1-81
Belt Guards .................................................................. 1-5 Accessories ................................................................. 1-81
Exhaust System ........................................................... 1-5 Electrical .................................................................... 1-81
Engine ......................................................................... 1-6 General ....................................................................... 1-81
General ........................................................................ 1-6 Charging circuit ........................................................... 1-82
Cam Cover .................................................................. 1-8 Starter circuit ............................................................... 1-82
Crankcase ................................................................... 1-8 Switches ...................................................................... 1-83
Balancer System ......................................................... 1-9 Lights .......................................................................... 1-83
Fuel System ................................................................. 1-9 Battery/Horn ................................................................ 1-84
Drive and Clutch ........................................................ 1-10 Instruments ................................................................. 1-84
Drive ............................................................................ 1-10 Turn Signals/Security System ..................................... 1-85
Evaporative Emissions System ................................... 1-10 Engine Management ................................................... 1-88
Transmission ............................................................. 1-11 Driveability/Symptoms ................................................. 1-111
Transmission Case ...................................................... 1-11
Clutch .......................................................................... 1-11
OEM Accessories ...................................................... 1-13 2006.5 SPORTSTER MODELS
Accessories ................................................................. 1-13
Electrical ..................................................................... 1-13 Service ....................................................................... 2-1
General ........................................................................ 1-13 General ....................................................................... 2-1
Charging circuit ............................................................ 1-14 Regular ....................................................................... 2-1
Starter circuit ............................................................... 1-14 Chassis ...................................................................... 2-1
SwitcheS ...................................................................... 1-15 Paint Repair ................................................................ 2-1
Lights ........................................................................... 1-16 Drive ............................................................................ 2-1
Battery/Horn ................................................................ 1-17 Wheels ........................................................................ 2-2
Instruments .................................................................. 1-17 Handlebars .................................................................. 2-2
Turn Signals/Security System ..................................... 1-18 Frame/Swing Arm/Front Fork ...................................... 2-2
Engine Management ................................................... 1-23 Brakes ......................................................................... 2-3
Driveability/Symptoms ................................................. 1-60 Seats/Fenders/Tanks .................................................. 2-4
Belt Guards ................................................................. 2-5
Exhaust System .......................................................... 2-5
2006 SOFTAIL SPRINGER MODELS Engine ........................................................................ 2-6
Cylinder Head ............................................................. 2-6
Service ........................................................................ 1-71 Cylinder and Piston ..................................................... 2-7
New ............................................................................. 1-71 Gearcase .................................................................... 2-7
Regular ........................................................................ 1-71 Crankcase ................................................................... 2-8
Chassis ....................................................................... 1-71 Fuel System ................................................................ 2-8
Paint Repair ................................................................. 1-71 Evaporative Emissions System ................................... 2-8
Drive ............................................................................ 1-71 Drive and Clutch ........................................................ 2-9
Wheels ......................................................................... 1-72 Clutch .......................................................................... 2-9
Handlebars .................................................................. 1-72 Transmission ............................................................. 2-10
Frame/Swing Arm/Front Fork ...................................... 1-72 OEM ............................................................................ 2-10
Brakes ......................................................................... 1-73 Electrical .................................................................... 2-11
Seats/Fenders/Tanks .................................................. 1-74 General ....................................................................... 2-11

Revised 2/13/06 Page I-1


Charging Circuit .......................................................... 2-11 2006 FLHR MODELS
Starter Circuit .............................................................. 2-11
Wiring .......................................................................... 2-12 Service ........................................................................ 4-1
Switches ...................................................................... 2-12 New ............................................................................. 4-1
Lights .......................................................................... 2-13 Regular ........................................................................ 4-1
Battery/Horn ................................................................ 2-13 Chassis ....................................................................... 4-1
Turn Signals/Security system ...................................... 2-13 Paint Repair ................................................................. 4-1
Instruments ................................................................. 2-17 Drive ............................................................................ 4-2
Engine Management ................................................... 2-18 Wheels ......................................................................... 4-2
Serial Data .................................................................. 2-22 Handlebars .................................................................. 4-2
Driveability/Symptoms ................................................. 2-33 Frame/Swing Arm/Front Fork ...................................... 4-3
Brakes ......................................................................... 4-4
Seats/Fenders/Tanks .................................................. 4-8
2006 FLHT/FLTRI MODELS Belt Guards .................................................................. 4-9
Exhaust System ........................................................... 4-9
Service ....................................................................... 3-1 Engine ......................................................................... 4-10
New ............................................................................. 3-1 General ........................................................................ 4-10
Regular ....................................................................... 3-1 Cylinder Head .............................................................. 4-10
Chassis ...................................................................... 3-2 Cylinder and Piston ..................................................... 4-11
Paint Repair ................................................................ 3-2 Cam Cover .................................................................. 4-12
Drive ............................................................................ 3-2 Crankcase ................................................................... 4-13
Wheels ........................................................................ 3-2 Fuel System ................................................................. 4-13
Handlebars .................................................................. 3-2 Evaporative Emissions System ................................... 4-14
Frame/Swing Arm/Front Fork ...................................... 3-3 Drive and Clutch ........................................................ 4-15
Brakes ......................................................................... 3-4 Drive ............................................................................ 4-15
Seats/Fenders/Tanks .................................................. 3-10 Clutch .......................................................................... 4-15
Engine ........................................................................ 3-12 Transmission ............................................................. 4-16
General ....................................................................... 3-12 Transmission Case ...................................................... 4-16
Cylinder Head ............................................................. 3-12 OEM Accessories ...................................................... 4-17
Belt Guards ................................................................. 3-12 Accessories ................................................................. 4-17
Exhaust System .......................................................... 3-12 Electrical ..................................................................... 4-18
Cylinder and Piston ..................................................... 3-13 General ........................................................................ 4-18
Cam Cover .................................................................. 3-14 Charging Circuit ........................................................... 4-18
Crankcase ................................................................... 3-15 Starter Circuit ............................................................... 4-19
Fuel System ................................................................ 3-16 Wiring .......................................................................... 4-20
Drive and Clutch ........................................................ 3-17 Switches ...................................................................... 4-20
Drive ............................................................................ 3-17 Lights ........................................................................... 4-21
Evaporative Emissions System ................................... 3-17 Cruise Control Diagnosis, Repair ............................. 4-22
Transmission ............................................................. 3-18 Instruments Includes Diagnosis ................................ 4-22
Transmission Case ..................................................... 3-18 Turn Signals/Security System ..................................... 4-24
Clutch .......................................................................... 3-18 Battery/Horn ................................................................ 4-27
OEM Accessories ...................................................... 3-20 Engine Management ................................................... 4-27
Accessories ................................................................. 3-20 P/A Active Performance Exhaust ................................ 4-41
Electrical .................................................................... 3-22 Serial Data ................................................................... 4-43
General ....................................................................... 3-22 Driveability/Symptoms ................................................. 4-59
Charging Circuit .......................................................... 3-22
Starter Circuit .............................................................. 3-22
Wiring .......................................................................... 3-24 2006 DYNA MODELS
Switches ...................................................................... 3-25
Lights .......................................................................... 3-26 Service ........................................................................ 5-1
Battery/Horn ................................................................ 3-27 New ............................................................................. 5-1
Instruments Includes Diagnosis ............................... 3-27 Regular ........................................................................ 5-1
Sound System Diagnosis, Repair ............................ 3-27 Chassis ....................................................................... 5-1
Cruise Control Diagnosis, Repair ............................. 3-40 Paint Repair ................................................................. 5-1
Turn Signals/Security System ..................................... 3-41 Drive ............................................................................ 5-1
Instruments ................................................................. 3-46 Wheels ......................................................................... 5-2
Engine Management ................................................... 3-48 Handlebars .................................................................. 5-2
P/A Active Performance Exhaust ................................ 3-67 Frame/Swing Arm/Front Fork ...................................... 5-2
Serial Data .................................................................. 3-69 Brakes ......................................................................... 5-3
Driveability/Symptoms ................................................. 3-93 Seats/Fenders/Tanks .................................................. 5-4

Page I-2 Revised 2/13/06


Engine ......................................................................... 5-5 Cooling System ......................................................... 6-10
General ........................................................................ 5-5 Cooling System ........................................................... 6-10
Cylinder Head .............................................................. 5-5 OEM Accessories ...................................................... 6-11
Belt Guards .................................................................. 5-5 Accessories ................................................................. 6-11
Exhaust System ........................................................... 5-5 Electrical .................................................................... 6-12
Cylinder and Piston ...................................................... 5-6 General ....................................................................... 6-12
Cam Cover ................................................................... 5-7 Instruments ................................................................. 6-12
Crankcase .................................................................... 5-8 Wiring .......................................................................... 6-12
Fuel System ................................................................. 5-8 Switches ...................................................................... 6-12
Drive and Clutch ........................................................ 5-9 Electrical Diagnostics ............................................... 6-13
Drive ............................................................................ 5-9 Charging circuit ........................................................... 6-13
Evaporative Emissions System ................................... 5-9 Lights ........................................................................... 6-13
Transmission ............................................................. 5-10 Battery/Horn ................................................................ 6-13
Transmission Case ...................................................... 5-10 Starter Circuit .............................................................. 6-14
Clutch ........................................................................... 5-10 Instruments ................................................................. 6-15
OEM Accessories ...................................................... 5-11 Turn Signals/Security System ..................................... 6-15
Accessories ................................................................. 5-11 Engine Management ................................................... 6-16
Electrical ..................................................................... 5-12 Serial Data .................................................................. 6-28
Instruments .................................................................. 5-12 Driveability/Symptoms ................................................. 6-34
Wiring ........................................................................... 5-12
Switches ...................................................................... 5-12
Fuel Injection .............................................................. 5-13 2006 PNA
General ........................................................................ 5-13
Charging Circuit ........................................................... 5-13 Chassis ...................................................................... 7-1
Lights ........................................................................... 5-13 Electrical .................................................................... 7-2
Battery/Horn ................................................................. 5-13 Decorative .................................................................. 7-2
Starter Circuit ............................................................... 5-14 Functional .................................................................. 7-3
Turn Signals/Security System ...................................... 5-15 Windshields and Plastics ......................................... 7-3
Instruments .................................................................. 5-18 Cut and Sew ............................................................... 7-3
Engine Management .................................................... 5-19 Performance .............................................................. 7-4
Serial Data ................................................................... 5-32 Advanced Audio System .......................................... 7-4
Driveability/Symptoms ................................................. 5-43 Radio ........................................................................... 7-4
XM module .................................................................. 7-5
Navigation module ...................................................... 7-5
2006 VRSC MODELS
Service ........................................................................ 6-1 2006 TLE SIDECAR MODELS
New .............................................................................. 6-1
Regular ........................................................................ 6-1 Sidecars ..................................................................... 8-1
Chassis ....................................................................... 6-1 Paint Repair ................................................................ 8-1
Paint Repair ................................................................. 6-1 Accessory Sidecar ...................................................... 8-1
Drive ............................................................................ 6-1
Wheels ......................................................................... 6-2
Handlebars .................................................................. 6-2 2006 FLHTCUSE MODELS
Frame/Swing Arm/Front Fork ...................................... 6-2
Brakes .......................................................................... 6-3 Service ....................................................................... 9-1
Seats/Cosmetic Covers/Fuel Tank/Visor Kit ................ 6-4 New ............................................................................. 9-1
Belts Guards ................................................................ 6-5 Regular ........................................................................ 9-1
Exhaust System ........................................................... 6-5 Chassis ...................................................................... 9-2
Engine ......................................................................... 6-6 Paint Repair ................................................................ 9-2
General ........................................................................ 6-6 Wheels ........................................................................ 9-2
Cylinder Head .............................................................. 6-6 Handlebars .................................................................. 9-2
Cylinder and Piston ...................................................... 6-7 Frame/Swing Arm/Front Fork ...................................... 9-2
Cam Cover ................................................................... 6-7 Brakes ......................................................................... 9-2
Crankcase .................................................................... 6-7 Seats/Fenders/Tanks .................................................. 9-2
Balancer System .......................................................... 6-8 Exhaust System .......................................................... 9-2
Fuel System ................................................................. 6-8 Engine ........................................................................ 9-3
Clutch .......................................................................... 6-9 Crankcase ................................................................... 9-3
Clutch ........................................................................... 6-9 Drive and Clutch ........................................................ 9-3
Evaporative Emissions System ................................... 6-9 Clutch .......................................................................... 9-3
Transmission ............................................................. 6-10 Transmission ............................................................. 9-4
Transmission ............................................................... 6-10 Transmission ............................................................... 9-4

Revised 2/13/06 Page I-3


OEM Accessories ...................................................... 9-4
Accessories ................................................................. 9-4
Electrical .................................................................... 9-4
Charging Circuit .......................................................... 9-4
Wiring .......................................................................... 9-4
Lights .......................................................................... 9-5
Sound System Diagnosis, Repair ............................ 9-5

2006 FLSTFSE2 MODELS


Chassis ...................................................................... 9-9
Paint Repair ................................................................ 9-9
Drive and Clutch ....................................................... 9-10
Electrical .................................................................... 9-10
Diagnostic Trouble Codes ........................................... 9-10

2006 VRSCSE2 MODELS


Service ....................................................................... 9-13
Chassis ...................................................................... 9-13
Paint Repair ................................................................ 9-13
Wheels ........................................................................ 9-13
Handlebars .................................................................. 9-14
Frame/Swing Arm/Front Fork/Ignition Switch Bracket 9-14
Exhaust System .......................................................... 9-14
Brakes ......................................................................... 9-14
Seat/cosmetic Covers/fuel Tank ................................. 9-14
Engine ........................................................................ 9-15
General ....................................................................... 9-15
Cooling System ......................................................... 9-15
Cooling System ........................................................... 9-15
Electrical .................................................................... 9-15
Instruments ................................................................. 9-15
Lights .......................................................................... 9-15
Switches ...................................................................... 9-15

Page I-4 Revised 2/13/06


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006 SOFTAIL MODELS (EXCEPT SPRINGERS)

Table 1-1. Service


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY, JFB BNY, JDB BSY, JBB
JHB BVB, JAB JGB
NEW
Set-up and pre-delivery --- 2.1 2.1 2.1 2.1 2.1 2.1
1000 mile service --- 2.0 2.0 2.0 2.0 2.0 2.0
REGULAR
5,000 mile maintenance --- 2.0 2.0 2.0 2.0 2.0 2.0
10,000 mile maintenance --- 4.3 4.3 4.3 4.3 4.3 4.3

Table 1-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY, JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2 0.2 0.2 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8 0.8 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0 1.0 1.0 1.0 1.0
DRIVE
Adjust secondary belt --- 0.3 0.3 0.3 0.3 0.3 0.3
Replace secondary belt 2011 2.6 2.6 2.6 2.6 2.6 2.6
Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8 0.8 0.8

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-1
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY, JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
WHEELS
Replace tire - includes balancing front 2106 0.5 0.5 0.5 0.5 0.5 0.5
rear 2111 0.6 0.6 0.6 0.6 1.1 1.1
Replace wheel assembly - includes disc and front 2113 0.8 0.8 0.8 0.8 0.8 0.8
sprocket exchange and balancing rear 2114 0.9 0.9 0.9 0.9 1.1 1.1
Replace rim, hub or spokes front 2116 2.3 2.3 2.3 2.3 --- 2.3
rear 2121 2.3 2.3 2.3 2.3 --- ---
Replace wheel bearings front 2136 0.5 0.5 0.5 0.5 0.5 0.5
rear 2141 0.6 0.6 0.6 0.6 0.6 0.6
True spoked wheel 2156 0.4 0.4 0.4 0.4 --- 0.4
HANDLEBARS
Replace handlebars 2206 0.5 0.5 0.5 0.5 0.5 0.5
Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2 0.2
Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2 0.2
Replace throttle control 2231 0.4 0.4 0.4 0.4 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6 0.6 0.6
Replace both rubber handlebar mounts 2246 0.5 0.5 0.5 0.5 0.5 0.5
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser one or both 2253 0.4 0.4 0.4 0.4 0.4 0.4
Replace handlebar clamp one or both 2254 0.1 0.1 0.1 0.1 0.1 0.1
FRAME/SWING ARM/FRONT FORK
Replace frame includes removal and installation of all
accessories and motorcycle compo- 2306 12.4 12.4 12.4 12.4 12.4 12.4
nents
Replace front fork assembly 2311 2.3 2.3 2.3 2.2 2.3 2.2
Replace lower fork bracket and stem 2316 2.4 2.4 2.4 2.3 2.4 2.3
Replace steering head cups and bearings,
2321 1.9 1.9 1.9 1.8 1.9 1.8
including bearing adjustment

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-2
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY, JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
Replace upper fork bracket 2326 1.3 1.3 1.3 1.2 1.3 1.2
Replace fork lock 2330 1.0 1.0 1.0 0.8 1.0 0.8
Replace steering bearings 2332 1.4 1.4 1.4 1.4 1.4 1.4
Replace rigid fork 2334 --- --- --- --- --- ---
Replace shock 2335 --- --- --- --- --- ---
Replace one or more rebound spring(s) 2336 --- --- --- --- --- ---
Replace upper spring bridge 2338 --- --- --- --- --- ---
Adjust steering head bearing 2290 0.4 0.4 0.4 0.4 0.4 0.4
Change front fork oil --- 0.5 0.5 0.5 0.5 0.5 0.7
Service fork slider and/or seal includes one side 2341 0.8 0.8 0.8 0.7 0.8 0.7
removal, disassembly, cleaning, inspection, both sides
replacing parts, servicing damper tube, replac- 2342 1.2 1.2 1.2 1.1 1.2 1.1
ing bushings, assembly and installation
Replace fork side one side 2346 0.7 0.7 0.7 0.6 0.7 0.6
both sides 2351 0.8 0.8 0.8 0.8 0.8 0.8
Replace fork tube includes removal, disas- one side 2356 0.8 0.8 0.8 0.7 0.8 0.7
sembly, cleaning, inspection, replacing parts, both sides
servicing damper tube, replacing bushings, 2361 1.2 1.2 1.2 1.1 1.2 1.1
assembly and installation
Replace rear swing arm and/or bearings or
2366 1.2 1.2 1.2 1.2 1.2 1.2
rear fork pivot shaft
Replace rear shock absorber assembly one side 2371 0.6 0.6 0.6 0.6 0.6 0.6
both sides 2376 1.2 1.2 1.2 1.2 1.2 1.2
Replace shock bushing includes removing one 2382 0.8 0.8 0.8 0.8 0.8 0.8
shock both 2383 1.6 1.6 1.6 1.6 1.6 1.6
Replace jiffy stand spring and/or stand 2396 0.2 0.2 0.2 0.2 0.2 0.2
rubber bumper 2399 0.1 0.1 0.1 0.1 0.1 0.1
BRAKES

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-3
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY, JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
Replace hydraulic brake line includes filling/ front 2406 0.4 0.4 0.4 0.4 0.4 0.4
bleeding brakes rear 2411 0.4 0.4 0.4 0.4 0.4 0.4
Replace brake pads front 2416 0.1 0.1 0.1 0.1 0.1 0.1
rear 2421 0.3 0.3 0.3 0.3 0.3 0.3
Replace brake caliper includes filling/bleed- front 2426 0.4 0.4 0.4 0.4 0.4 0.4
ing brakes rear 2431 0.5 0.5 0.5 0.5 0.5 0.5
Replace rear brake caliper mount 2408 0.7 0.7 0.7 0.7 0.7 0.7
Replace brake disc front 2436 0.3 0.3 0.3 0.3 0.3 0.3
rear 2441 0.8 0.8 0.8 0.8 0.8 0.8
Bleed brake caliper front 2442 0.2 0.2 0.2 0.2 0.2 0.2
rear 2443 0.2 0.2 0.2 0.2 0.2 0.2
Overhaul brake caliper includes filling/bleed- front 2451 0.6 0.6 0.6 0.6 0.6 0.6
ing brakes rear 2456 0.8 0.8 0.8 0.8 0.8 0.8
Replace master cylinder assembly includes front 2461 0.4 0.4 0.4 0.4 0.4 0.4
filling/bleeding brakes rear 2466 0.5 0.5 0.5 0.5 0.5 0.5
Rebuild master cylinder assembly includes front 2471 0.6 0.6 0.6 0.6 0.6 0.6
filling/bleeding brakes rear 2476 0.6 0.6 0.6 0.6 0.6 0.6
Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3 0.3
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat only 2506 0.1 0.1 0.1 0.1 0.1 0.1
Replace fender front 2526 1.1 1.1 1.1 0.3 0.3 0.3
rear 2531 1.1 1.1 1.1 1.0 1.0 1.0
Replace rear fender support one only 2536 0.3 0.3 0.3 0.3 0.3 0.3
Replace fuel tank assembly 2541 0.9 0.9 0.9 0.9 0.9 0.9
Replace fuel tank valve 2561 0.2 0.2 0.2 0.2 0.2 0.2

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-4
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY, JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
Replace fuel gauge 2563 0.2 0.2 0.2 0.2 0.2 0.2
Replace fuel gauge sending unit 2564 0.3 0.3 0.3 0.3 0.3 0.3
Replace oil tank and/or one or more rubber
2566 0.9 0.9 0.9 0.9 0.9 0.9
mount(s)
Replace any single oil hose 2576 0.2 0.2 0.2 0.2 0.2 0.2
Replace license plate bracket 2590 --- --- --- 0.5 --- 0.4
BELT GUARDS
Replace clutch cover and/or O-ring 2607 0.1 0.1 0.1 0.1 0.1 0.1
Replace debris deflector (belt guard) 2616 0.2 0.2 0.2 0.2 0.2 0.2
EXHAUST SYSTEM
Replace complete exhaust system and/or gas-
2626 0.4 0.4 0.4 0.4 0.4 0.4
kets/inter-connect
Replace exhaust pipe dual exhaust system front 2631 0.3 0.3 0.3 0.3 0.3 0.3
rear 2636 0.2 0.2 0.2 0.2 0.2 0.2
Replace any muffler 2646 0.2 0.2 0.2 0.2 0.2 0.2
Replace any exhaust shield 2661 0.1 0.1 0.1 0.1 0.1 0.1
Replace muffler support 2666 0.2 0.2 0.2 0.2 0.2 0.2

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-5
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-3. Engine


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY,JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
GENERAL
Remove and install engine California vehicles only 3006 4.7 4.7 4.7 4.7 4.7 4.7
Remove and install engine 3006 4.6 4.6 4.6 4.6 4.6 4.6
Remove and replace oil tank for inspection/
3009 0.9 0.9 0.9 0.9 0.9 0.9
contamination
Recondition cylinder head includes removal front head 3101 3.5 3.5 3.5 3.5 3.5 3.5
of head and gasket, remove carbon, service rear head 3103 3.5 3.5 3.5 3.5 3.5 3.5
valve guides, grind valves and seats, test
both heads 3104 4.1 4.1 4.1 4.1 4.1 4.1
springs and install head and gaskets.
Replace cylinder head one head 3106 2.5 2.5 2.5 2.5 2.5 2.5
both heads 3108 3.4 3.4 3.4 3.4 3.4 3.4
Replace valve seal or spring after cylinder one seal or spring (intake or exhaust) 3131 0.1 0.1 0.1 0.1 0.1 0.1
head removal both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2 0.2 0.2 0.2
Replace cylinder head gasket/o-ring front cylinder 3140 1.6 1.6 1.6 1.6 1.6 1.6
rear cylinder 3142 1.6 1.6 1.6 1.6 1.6 1.6
both cylinders 3143 2.0 2.0 2.0 2.0 2.0 2.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.7 0.7 0.7 0.7 0.7 0.7
rear cylinder 3145 0.7 0.7 0.7 0.7 0.7 0.7
both cylinders 3148 0.8 0.8 0.8 0.8 0.8 0.8
Replace lower rocker arm cover/gasket, or front cylinder 3147 1.1 1.1 1.1 1.1 1.1 1.1
rocker arms and /or shafts/rocker arm support rear cylinder 3152 1.1 1.1 1.1 1.1 1.1 1.1
both cylinders 3153 1.6 1.6 1.6 1.6 1.6 1.6
Recondition rocker arms after heads are one head 3149 0.7 0.7 0.7 0.7 0.7 0.7
removed both heads 3150 1.4 1.4 1.4 1.4 1.4 1.4
Replace cylinder o-ring/drain o-ring one cylinder 3161 1.8 1.8 1.8 1.8 1.8 1.8
rear cylinder 3163 1.8 1.8 1.8 1.8 1.8 1.8
both cylinders 3168 2.2 2.2 2.2 2.2 2.2 2.2

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-6
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-3. Engine


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY,JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
Replace crankcase umbrella valve one 3172 1.0 1.0 1.0 1.0 1.0 1.0
both 3174 1.1 1.1 1.1 1.1 1.1 1.1
Recondition TOP END - includes disassembly, one piston and cylinder 3202 4.5 4.5 4.5 4.5 4.5 4.5
replacement of piston and sizing cylinder both pistons and cylinders
(.005 pistons), replacing piston rings and all
items listed under RECONDITION CYLINDER 3203 5.1 5.1 5.1 5.1 5.1 5.1
HEAD and assembly.
Recondition TOP END - includes disassembly, one piston and cylinder 3211 4.9 4.9 4.9 4.9 4.9 4.9
replacement of piston and bore and hone, both pistons and cylinders
resizing cylinder (.010 oversize or above),
replacing piston rings and all items listed under 3212 5.5 5.5 5.5 5.5 5.5 5.5
RECONDITION CYLINDER HEAD and
assembly.
Recondition TOP END includes disassembly, one piston and cylinder 3207 4.3 4.3 4.3 4.3 4.3 4.3
deglazing cylinder and replacing rings, or both pistons and cylinders
replacing cylinder and piston, all items listed
under RECONDITIONING CYLINDER HEAD 3208 4.9 4.9 4.9 4.9 4.9 4.9
and assembly.
Replace piston rings includes deglazing cyl- one cylinder 3206 2.1 2.1 2.1 2.1 2.1 2.1
inder both cylinders 3216 2.7 2.7 2.7 2.7 2.7 2.7
Replace piston and piston rings includes one cylinder 3221 2.7 2.7 2.7 2.7 2.7 2.7
removal of cylinder head and cylinder, fitting both cylinders
new piston with rings, resizing cylinder and 3231 3.9 3.9 3.9 3.9 3.9 3.9
assembly
Replace cylinder and piston one cylinder 3236 2.0 2.0 2.0 2.0 2.0 2.0
both cylinders 3246 2.5 2.5 2.5 2.5 2.5 2.5
Replace upper connecting rod bushing during
3251 0.4 0.4 0.4 0.4 0.4 0.4
upper end repair
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5 0.5

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-7
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-3. Engine


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY,JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
Replace Crank positions sensor O-ring 3403 0.1 0.1 0.1 0.1 0.1 0.1
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti- one or two same cylinder 3307 1.3 1.3 1.3 1.3 1.3 1.3
rotation pin both on both cylinders 3310 1.6 1.6 1.6 1.6 1.6 1.6
Replace push rod, push rod cover and/or O- one or two same cylinder 3317 1.3 1.3 1.3 1.3 1.3 1.3
ring or quad seal one each cylinder 3318 1.5 1.5 1.5 1.5 1.5 1.5
Replace cam cover and/or gasket 3325 0.9 0.9 0.9 0.9 0.9 0.9
Replace primary cam chain, sprockets and/or
3327 1.0 1.0 1.0 1.0 1.0 1.0
fastener
Replace primary cam chain tensioner 3328 1.0 1.0 1.0 1.0 1.0 1.0
Replace cam support plate O-rings 3335 2.1 2.1 2.1 2.1 2.1 2.1
Replace cam support plate 3337 3.0 3.0 3.0 3.0 3.0 3.0
Replace cam support bearing/cams/secondary
3338 3.2 3.2 3.2 3.2 3.2 3.2
cam chain/tensioner
Replace oil pump and/or O-rings 3341 2.0 2.0 2.0 2.0 2.0 2.0
Replace cam bearing crankcase one bearing 3342 2.7 2.7 2.7 2.7 2.7 2.7
two bearings 3343 3.0 3.0 3.0 3.0 3.0 3.0
By pass valve inspection 3354 2.0 2.0 2.0 2.0 2.0 2.0
CRANKCASE
Replace crankcases California vehicles only includes
3406 7.6 7.6 7.6 7.6 7.6 7.6
remove and install engine
Replace crankcases includes remove and install engine 3406 7.3 7.3 7.3 7.3 7.3 7.3
Seal crankcase only 3407 6.4 6.4 6.4 6.4 6.4 6.4
Replace flywheels includes remove and install engine 3411 6.5 6.5 6.5 6.5 6.5 6.5
Replace left or right side main bearing California vehicles only 3412 6.5 6.5 6.5 6.5 6.5 6.5
Replace left or right side main bearing 3412 6.4 6.4 6.4 6.4 6.4 6.4

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-8
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-3. Engine


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY,JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
Piston jet/O-ring one 3413 2.0 2.0 2.0 2.0 2.0 2.0
both 3414 2.4 2.4 2.4 2.4 2.4 2.4
Check flywheel trueness before assembly or
3420 0.1 0.1 0.1 0.1 0.1 0.1
after removal
Recondition cylinder heads head removed One head 3425 1.0 1.0 1.0 1.0 1.0 1.0
(for non-related repairs both heads 3426 2.0 2.0 2.0 2.0 2.0 2.0
Replace piston rings cylinders removed (for non-related
3428 0.3 0.3 0.3 0.3 0.3 0.3
repairs deglaze only)
Replace pistons cylinders removed (for non-related
3430 1.4 1.4 1.4 1.4 1.4 1.4
repairs) includes resizing cylinders
BALANCER SYSTEM
Replace balancer shaft/crankcase bearing 3450 7.6 7.6 7.6 7.6 7.6 7.6
Replace balancer bearing/support 3452 7.3 7.3 7.3 7.3 7.3 7.3
Replace balancer system chain 3454 7.2 7.2 7.2 7.2 7.2 7.2
Replace balancer crankshaft sprocket 3456 7.4 7.4 7.4 7.4 7.4 7.4
Replace balancer shaft sprocket/nut/spacer 3458 7.1 7.1 7.1 7.1 7.1 7.1
Replace balancer bracket assembly 3460 7.2 7.2 7.2 7.2 7.2 7.2
Replace balancer blade guide - front, rear, long 3462 6.8 6.8 6.8 6.8 6.8 6.8
Replace viton oil interconnect 3464 6.7 6.7 6.7 6.7 6.7 6.7
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1 0.1
Replace carburetor* *Valid only on BJY, JEY, BHY, BTY, BMY,
3506 0.4 0.4 0.4 0.4 0.4 0.4
BNY and BSY models (carbureted)
Replace induction module seal *Valid only on
BWB,JFB,JHB,JDB,BVB,JAB, BXB,JGB 3510 0.7 0.7 0.7 0.7 0.7 0.7
and JBB models (Injected)
Replace intake manifold and/or gasket one or *Valid only on BJY,JEY, BHY, BTY, BMY,
3511 0.7 0.7 0.7 0.7 0.7 0.7
both* BNY and BSY models (carbureted)

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-9
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-3. Engine


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY,JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
Replace carburetor float valve or jet, or check *Valid only on BJY, JEY, BHY, BTY, BMY,
3516 0.5 0.5 0.5 0.5 0.5 0.5
float level or seal* BNY and BSY models (carbureted)
Replace accelerator pump *Valid only on BJY, JEY, BHY, BTY, BMY,
3521 0.5 0.5 0.5 0.5 0.5 0.5
BNY and BSY models (carbureted)
Replace enrichener cable* *Valid only on BJY,JEY, BHY, BTY, BMY,
3523 0.4 0.4 0.4 0.4 0.4 0.5
BNY and BSY models (carbureted)
Replace carburetor diaphragm* *Valid only on BJY, JEY, BHY, BTY, BMY,
3524 0.5 0.5 0.5 0.5 0.5 0.4
BNY and BSY models (carbureted)
Replace external fuel supply hose- EFI *Valid only on
BWB,JFB,JHB,JDB,BVB,JAB, BXB,JGB 3514 0.2 0.2 0.2 0.2 0.2 0.5
and JBB models (Injected)
EVAPORATIVE EMISSIONS SYSTEM
Replace canister California vehicles only
Replace vapor valve 3527 0.2 0.2 0.2 0.2 0.2 0.2
Replace any one hose 3528 0.1 0.1 0.1 0.1 0.1 0.1
3529 0.1 0.1 0.1 0.1 0.1 0.1

Table 1-4. Drive and Clutch


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY,JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
DRIVE
Adjust primary chain --- 0.2 0.2 0.2 0.2 0.2 0.2
Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9 0.9
Replace primary chain tensioner or pad 4033 0.5 0.5 0.5 0.5 0.5 0.5
Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9 0.9
Replace engine sprocket seal 4005 1.2 1.2 1.2 1.1 1.1 1.1

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-10
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-4. Drive and Clutch


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY,JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
Replace primary cover 4007 0.4 0.4 0.4 0.3 0.4 0.3
Replace primary cover gasket 4009 0.4 0.4 0.4 0.3 0.4 0.3
Replace primary inspection cover and/or O-
4001 0.1 0.1 0.1 0.1 0.1 0.1
ring
Replace inner primary case and/or mainshaft
4008 2.3 2.3 2.3 2.3 2.3 2.3
bearing
CLUTCH
Adjust clutch --- 0.2 0.2 0.2 0.2 0.2 0.2
Replace release cable assembly 4006 0.8 0.8 0.8 0.8 0.8 0.8
Service the clutch includes disassembly, cleaning, inspec-
4011 1.3 1.3 1.3 1.3 1.3 1.3
tion, repair, assembly, and adjustment
Replace clutch release bearing and/or push
4016 0.4 0.4 0.4 0.4 0.4 0.4
rod end
Replace clutch release mechanism (ball ramp)
4018 0.6 0.6 0.6 0.6 0.6 0.6
and/or cover

Table 1-5. Transmission


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY,JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
TRANSMISSION CASE
Replace transmission case 4304 5.1 5.1 5.1 5.1 5.1 5.1
Replace transmission complete 4305 3.7 3.7 3.7 3.7 3.7 3.7
Overhaul transmission includes disassembly, cleaning, inspec-
tion, replacing parts (transmission case 4306 4.6 4.6 4.6 4.6 4.6 4.6
in frame)
Replace transmission sprocket 4309 2.2 2.2 2.2 2.2 2.2 2.2
Replace main drive gear oil seal in transmission case 4311 2.3 2.3 2.3 2.3 2.3 2.3

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-11
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-5. Transmission


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY,JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
Replace mainshaft oil seal in main drive gear 4316 2.2 2.2 2.2 2.2 2.2 2.2
Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8 2.8
Replace shifter drum includes removal and installation 4331 2.2 2.2 2.2 2.2 2.2 2.2
Replace shifter arm assembly or springs includes adjusting gear engagement 4336 3.0 3.0 3.0 3.0 3.0 3.0
Replace transmission top cover and/or gasket includes oil tank and starter removal 4341 2.0 2.0 2.0 2.0 2.0 2.0
Replace shifter forks and/or shaft includes checking gear engagement 4343 0.9 0.9 0.9 0.9 0.9 0.9
Replace side door bearing one 4348 3.0 3.0 3.0 3.0 3.0 3.0
both 4351 3.1 3.1 3.1 3.1 3.1 3.1
Replace transmission case countershaft bear-
4361 2.9 2.9 2.9 2.9 2.9 2.9
ing
Replace main drive gear and/or bearing 4366 5.0 5.0 5.0 5.0 5.0 5.0
Replace side cover gasket 4368 0.5 0.5 0.5 0.5 0.5 0.5
Replace shift pedal and/or lever one or both 4372 0.1 0.1 0.1 0.1 0.1 0.1
Replace transmission shifter shaft seal 4390 2.2 2.2 2.2 2.2 2.2 2.2
Replace vehicle speed sensor o-ring 4380 0.2 0.2 0.2 0.2 0.2 0.2
Ream shifter lever bearing sleeve (after instal-
4393 0.2 0.2 0.2 0.2 0.2 0.2
lation)

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-12
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-6. OEM Accessories


MODELS
LABOR
ITEM DESCRIPTION BJY, BWB, BHY, BTY, BMY, BXB,
CODE JEY,JFB BNY,JDB BSY, JBB
JHB BVB, JAB JGB
ACCESSORIES
Replace tank trim 6507 0.1 --- 0.1 0.1 0.1 0.1
Replace sissy bar 6511 0.8 --- 0.8 --- --- ---
Replace mirror 6513 0.1 0.1 0.1 0.1 0.1 0.1
Replace backrest 6515 0.2 --- 0.2 --- --- ---
Replace windshield window only 6204 0.3 --- --- --- --- ---
Replace windshield 6517 0.3 --- 0.3 --- --- ---
Replace one saddlebag 6518 0.1 --- 0.1 --- --- ---
Replace one saddlebag bracket 6519 0.2 --- 0.2 --- --- ---
Luggage Rack 6453 --- --- 0.1 --- --- ---

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual and Electrical
Diagnostic Manual.
GENERAL
Lights and accessories- exclud-
5016 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ing turn signals
Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace main wiring harness 5026 2.1 2.1 2.1 2.1 2.0 2.0 2.0 2.0 2.0 2.0
Replace rear fender wiring har-
5036 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ness
Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
accessory circuit 5043 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-13
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Replace electrical box 5047 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace circuit breaker or fuse 5145 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace fuse block 5196 0.4 0.4 0.4 0.4 0.3 0.3 0.3 0.3 0.3 0.3
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system open/grounded stator 5312 1.4 1.4 1.4 1.4 1.2 1.2 1.4 1.4 1.4 1.4
Diagnose system AC output 5314 1.4 1.4 1.4 1.4 1.2 1.2 1.4 1.4 1.4 1.4
Diagnose charging system regulator failure 5315 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Diagnose charging system voltage output 5316 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Diagnose charging system replace rotor 5319 1.4 1.4 1.4 1.4 1.1 1.1 1.4 1.4 1.4 1.4
STARTER CIRCUIT
Starter inoperative open/shorted/ground motor 5817 1.6 1.6 1.6 1.6 1.5 1.5 1.5 1.5 1.5 1.5
Starter inoperative start button 5818 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Starter inoperative solenoid clicks; poor starter
5822 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
or battery connections
Starter inoperative solenoid clicks; poor relay
or solenoid connections, or 5823 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
bad relay contacts
Starter inoperative solenoid clicks; poor starter
to battery connections,
5824 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ground connections, or bad
solenoid contacts
Starter inoperative damaged motor 5825 1.6 1.6 1.6 1.6 1.5 1.5 1.5 1.5 1.5 1.5
Starter inoperative relay click; open in relay
5827 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wiring
Starter inoperative nothing clicks; poor relay
5828 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ground

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-14
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Starter inoperative nothing clicks; short to volt-
5830 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
age
Starter inoperative nothing clicks; open in wir-
5831 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
ing to or from starter button
Starter inoperative starter relay 5832 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Starter spins, but does not jackshaft
5850 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
engage
Slow starter crank or starter poor starter to battery con-
stalls nections, ground connec- 5835 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tions,
Starter spins clutch 5837 1.8 1.8 1.8 1.8 1.7 1.7 1.7 1.7 1.7 1.7
Starter inoperative nothing clicks, TSM / TSSM 5838 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace starter solenoid, con- includes starter motor
5845 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7 1.7
tacts removal
Relay clicks binding 5850 1.8 1.8 1.8 1.8 1.1 1.1 1.1 1.1 1.1 1.1
Starter binding Replace solenoid 5860 1.8 1.8 1.8 1.8 1.7 1.7 1.7 1.7 1.7 1.7
Starter inoperative TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Starter inoperative Connector 6792 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Starter inoperative Open 6793 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starter inoperative Open 6805 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starter inoperative Open 6806 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace starter solenoid coil includes starter motor
5838 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
removal
SWITCHES
Replace ignition switch 5129 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace rear stoplight switch
5141 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
includes filling/bleeding brakes
Replace transmission neutral
switch (includes diagnosis and 5157 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
loosening oil tank)

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-15
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Replace oil pressure switch
5161 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
(includes diagnosis)
Replace passing lamp switch (If
5167 0.1 0.1 0.1 0.1 --- --- --- --- --- ---
applicable)
Replace left upper handlebar
5171 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
switch
Replace right upper handlebar
5173 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
switch
Replace front brake light switch 5176 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace left upper handlebar
5177 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
switch housing
Replace left lower handlebar
5178 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
switch housing
Replace right upper handlebar
5179 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
switch housing
Replace right lower handlebar
5180 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
switch housing
LIGHTS
Replace headlight bracket includes adjustment 5181 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace indicator lamp assem-
5191 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
bly
Replace tail lamp bulb or lens includes diagnosis 5197 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace tail lamp assembly or
5215 0.2 0.2 0.6 0.6 0.2 0.2 0.2 0.2 0.2 0.2
circuit board
Replace turn signal light assem- front 5201 1.0 1.0 0.7 0.7 0.5 0.5 0.5 0.5 0.5 0.5
bly rear 5205 0.3 0.3 0.7 0.7 0.3 0.3 0.3 0.3 0.3 0.3
Replace rear turn signal bar 5207 0.3 0.3 0.7 0.7 --- --- --- --- --- ---

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-16
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Replace fender tip lamp assem- front 5225 0.7 0.7 --- --- --- --- --- --- --- ---
bly rear 5229 0.1 0.1 --- --- --- --- --- --- --- ---
Replace passing lamp bulb includes diagnosis 5227 0.1 0.1 0.1 0.1 --- --- --- --- --- ---
Replace fender tip lamp bulb includes diagnosis 5228 0.1 0.1 --- --- --- --- --- --- --- ---
Replace passing lamp 5230 0.4 0.4 0.4 0.4 --- --- --- --- --- ---
Replace passing lamp bracket
5232 0.6 0.6 0.6 0.6 --- --- --- --- --- ---
(If applicable)
Replace license plate bracket 5237 --- --- --- --- --- --- --- --- 0.1 0.1
BATTERY/HORN
Replace the battery 5705 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual and Electrical
Diagnostic Manual.
INSTRUMENTS
Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace console 6012 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace speedo reset boot 6043 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Repair/diagnose indicator lamp
5048 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
wiring
B1004 Fuel level sender low Repair speedometer [39B]
terminal 9/Fuel Sender
[141]terminal 2/ Fuel 6034 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
Gauge [117] terminal 2 (Y/
W wire)-short or open
B1004 Fuel level sender low Replace fuel gauge sender 6035 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
B1004 Fuel level sender low Repair speedometer [39B]
terminal 9/Fuel Sender
7182 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
[141]terminal 2 (Y/W wire)-
short or open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-17
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
B1004 Fuel level sender low Repair fuel gauge connec-
7183 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
tor [117]
B1004 Fuel level sender low Repair fuel gauge connec-
tor [117] terminal 1 (O wire) 7184 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
and fuse
B1004 Fuel level sender low Repair fuel gauge connec-
tor [117] terminal 4 (BK 7186 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
wire) and ground is open
B1005 Fuel level sender open/ Replace fuel gauge sender
6035 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
high
B1005 Fuel level sender open/ Repair speedometer [39B]
high terminal 9/Fuel Sender
[141]terminal 2/ Fuel 6069 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
Gauge [117] terminal 2 (Y/
W wire)-short to volts
B1006 Speedometer accessory Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line over voltage
B1006 Speedometer accessory Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line over voltage accompanies other codes
B1007 Speedometer ignition Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line voltage
B1007 Speedometer ignition Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line voltage accompanies other codes
B1008 Trip switch closed Replace trip switch 6001 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1008 Trip switch closed Replace trip switch boot 6002 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1008 Trip switch closed Replace speedometer 6020 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
TURN SIGNALS/SECURITY SYSTEM
No security lamp TSM\TSSM [30B] terminal
4 to speedometer [39B] ter- 6735 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
minal 4 (BN/V wire) is open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-18
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
No security lamp TSM\TSSM [30B] terminal
4 to speedometer [39B] ter-
6736 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
minal 4 (BN/V wire) is
shorted to ground
No security lamp Replace TSM\TSSM 6737 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp Replace speedometer 6738 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
No security lamp Mate connector [30] 6739 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp Replace TSM\TSSM 6740 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
No security lamp TSSM [30B] terminal 2 (GY
wire) and ignition fuse is 6741 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
open
No security lamp TSSM [30B] terminal 12
(BK wire) and ground is 6742 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
No security lamp TSSM [30B] terminal 1 (BN/
GY wire) and battery fuse is 6743 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
No security lamp Replace battery fuse 6744 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp Main fuse terminal A (R
wire) and battery fuse is 6745 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
Security lamp on continuously Replace TSM\TSSM 6750 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Security lamp on continuously TSM\TSSM [30B] terminal
4 to speedometer [39B] ter-
6751 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
minal 4 (BN/V wire) is
shorted to voltage
Security lamp on continuously Replace speedometer 6752 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Fob signal weak Replace FOB battery 6755 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Fob signal weak Replace FOB 6756 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Fob signal weak Replace TSSM 6757 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-19
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Turn signal error 1A - Won't can- Replace TSM\TSSM
6773 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
cel upon completion
Turn signal error 1A - Cancels Locate and repair intermit-
6855 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
erratically tent open
Turn signal error 1A - Cancels Locate and repair intermit-
6856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
erratically tent short to voltage
Turn signal error 1A - Cancels Locate and repair intermit-
6857 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
erratically tent short to ground
Turn signal error 2A TSSM [30B] terminal 5/6 (V
or BN wire) shorted/ 6790 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
grounded/open
Turn signal error 2A Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Turn signal error 2A Mate connector [30] 6792 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Turn signal error 2A TSSM [30B] terminal 2 (GY
wire) and ignition fuse is 6793 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
Turn signal error 2B Replace Bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2B Repair open ground in lamp
6797 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
circuit
Turn signal error 2B TSSM [30B] terminal 5/6 (V
6798 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
or BN wire) to lamps open
Turn signal error 2B Repair open ground in lamp
6799 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
circuit
Turn signal error 2B TSSM [30B] terminal 5/6 (V
6800 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
or BN wire) to lamps open
Turn signal error 2C TSSM [30B] terminal 12
(BK wire) and ground is 6805 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
Turn signal error 2C TSSM [30B] terminal 1 (BN/
GY wire) and battery fuse is 6806 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-20
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Turn signal error 2C Replace battery Fuse 6807 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 2C Main fuse terminal A (R
wire) and battery fuse is 6808 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
open
Turn signal error 2D Repair open between han-
dlebar switch connector 6810 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
[24A] and TSSM [30B]
Turn signal error 2D Replace turn signal switch 6811 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
Turn signal error 2D Repair open between con-
6812 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
nector [24A] and fuse block
Turn signal error 2D Repair open between han-
dlebar switch connector 6813 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
[22A] and TSSM [30B]
Turn signal error 2D TSSM [30B] terminal 5/6 (V
or BN wire) shorted to 6814 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
ground
Turn signal error 2D Replace turn signal switch 6815 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
Turn signal error 2D Repair open between con-
6816 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
nector [22A] and fuse block
Turn signal error 3A - Bulbs Replace bulb
6820 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
flash at double rate-all work
Turn signal error 3A - Bulbs Remove corrosion
6821 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
flash at double rate-all work
Turn signal error 3A - Bulbs Remove corrosion/replace
6822 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
flash at double rate-all work bulb
Turn signal error 3A - Bulbs Replace bulb connections/
6823 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
flash at double rate-all work lamp assembly
Turn signal error 3A - Bulbs Replace TSM\TSSM
6824 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
flash at double rate-all work
B0563 Battery voltage high - Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
TSSM

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-21
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
B0563 Battery voltage high - Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
TSSM accompanies other codes
B1121 Left turn output fault TSSM terminal 5 (V wire)
6790 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted/grounded/open
B1121 Left turn output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1121 Left turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1121 Left turn output fault Replace bulb connections/
6823 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
lamp assembly
B1122 Right turn output fault TSSM terminal 6 (BN wire)
6790 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted/grounded/open
B1122 Right turn output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1122 Right turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace bulb connections/
6823 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
lamp assembly
B1131 Alarm output open/low Repair alarm (terminal B)
6830 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
circuit (LGN/BN wire)-open
B1131 Alarm output open/low Repair alarm (terminal B)
circuit (LGN/BN wire)- 6831 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
grounded
B1131 Alarm output open/low Replace siren 6832 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1131 Alarm output open/low Repair alarm (terminal C)
6834 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
circuit (BK wire)-open
B1131 Alarm output open/low Repair alarm (terminal A)
6835 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
circuit (BN/GY wire)-open
B1132 Alarm output high Repair alarm (terminal B)
circuit (LGN/BN wire)- 6817 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
shorted to volts
B1132 Alarm output high Replace siren 6832 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-22
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
B1134 Starter output high TSSM terminal 9/starter
relay (TN/GN wire)-short to 6840 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
volts
B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1134 Starter output high Replace TSM/TSSM 6842 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1135 Accelerometer fault Replace TSM/TSSM 6845 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
B1141 Ignition switch low TSSM terminal 2 and igni-
6793 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
tion fuse (GY wire) open
B1141 Ignition switch low Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1141 Ignition switch low Repair TSSM terminal/con-
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
ENGINE MANAGEMENT
P0106 MAP Unstable ICM (BLK) terminal 3/MAP
7631 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
terminal C (R/W wire) open
P0106 MAP Unstable Repair ICM terminal/con-
7632 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
nections
P0106 MAP Unstable ICM (BLK) terminal 11/
MAP terminal B (V/W wire) 7633 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
open/grounded
P0106 MAP Unstable Replace MAP sensor 7634 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
P0106 MAP Unstable ICM [10B] terminal 4 and
MAP [80B] terminal A (BK/ 7636 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7630 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3
P0107 MAP sensor open/low ICM [10B] terminal 11 to
MAP [80B] terminal B (V/W 7633 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
wire) open/grounded
P0107 MAP sensor open/low MAP [80B] terminal A (BK/
W wire) and terminal C (R/ 7637 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
W wire) shorted

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-23
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0107 MAP sensor open/low ICM [10B] terminal 3 /MAP
[80B] terminal C (R/W wire) 7638 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
open/grounded
P0107 MAP sensor open/low Replace vehicle speed sen-
7639 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
sor
P0107 MAP sensor open/low MAP [80B] sensor terminal
C to ECM [78B] terminal 14 7640 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(R/W wire) open/grounded
P0107 MAP sensor open/low Replace ECM/ICM 7641 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0107 MAP sensor open/low MAP terminal C (R/W wire)
and terminal A (B/W wire) 7642 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
shorted
P0107 MAP sensor open/low MAP [80B] sensor terminal
B to ECM [78B] terminal 25 7645 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(V/W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0107 MAP sensor open/low MAP [80B] terminal A (BK/
W wire) and terminal B (V/ 7655 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
W wire) shorted
P0108 MAP sensor high MAP [80B] terminal C (R/W
wire) and terminal B (V/W 7618 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
wire) shorted
P0108 MAP sensor high MAP [80B] terminal A and
ICM [10B] terminal 4 (BK/W 7647 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
wire) open
P0108 MAP sensor high MAP [80B] sensor terminal
C (R/W wire) short to bat- 7635 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4
tery volts
P0108 MAP sensor high Replace ECM/ICM 7641 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0108 MAP sensor high MAP [80B] terminal C (R/W
wire) and terminal B (V/W 7643 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
wire) shorted

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-24
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0108 MAP sensor high MAP [80B] sensor terminal
B (V/W wire) short to bat- 7644 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tery volts
P0108 MAP sensor high MAP [80B] terminal A (BK/
W wire) ECM [78B] termi- 7646 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
nal 26 open
P0108 MAP sensor high Replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0112 IAT sensor voltage low Replace intake air tempera-
7725 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
ture (IAT) sensor
P0112 IAT sensor voltage low IAT circuit A (LGN/Y wire)
7730 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
and B (BK/W wire) shorted
P0112 IAT sensor voltage low Replace ECM 7735 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y
wire) to ECM [78B] terminal 7750 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
7 short to ground
P0112 IAT sensor voltage low Replace intake air tempera-
7760 --- 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1
ture (IAT) sensor
P0113 IAT sensor open/high Replace intake air tempera-
7725 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
ture (IAT) sensor
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W
wire)/ECM [78B] terminal 7732 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
26 open
P0113 IAT sensor open/high Replace ECM 7740 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y
wire) and ECM [78B] termi- 7745 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
nal 7 short to voltage
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y
wire) ECM [78B] terminal 7 7750 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
open
P0113 IAT sensor voltage low Replace intake air tempera-
7760 --- 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1
ture (IAT) sensor

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-25
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0117 ET sensor low Replace engine tempera-
7710 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
ture (ET) sensor
P0117 ET sensor low ET sensor [90B] A and
ECM [78B] terminal 6 (PK/ 7675 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
Y wire) short to ground
P0117 ET sensor low Replace ECM 7680 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
P0117 ET sensor low ET sensor [90B] A (PK/Y
wire) and B (BK/W wire) 7731 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
shorted
P0118 ET sensor open ET sensor [90B] terminal A
and ECM [78B] terminal 6 7686 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(PK/Y wire) open
P0118 ET sensor open ET sensor [90B] terminal A
and ECM [78B] terminal 6 7687 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
(PK/Y wire) short to voltage
P0118 ET sensor open ET sensor [90B] A (PK/Y
wire) and ECM [78B]
7690 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
terminal14 (R/W wire)
shorted
P0118 ET sensor open Replace engine tempera-
7710 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
ture (ET) sensor
P0118 ET sensor open Replace ECM 7685 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
P0118 ET sensor open ET sensor [90B] B and
ECM [78B] terminal 26 (B/ 7695 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
W wire) open
P0122 TP sensor open/low Replace vehicle speed sen-
6010 --- 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1
sor (VSS)
P0122 TP sensor open/low Replace ECM 7565 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
P0122 TP sensor open/low TP sensor [88B] C (GY/V
wire) and ECM [78B] termi- 7580 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal 24 open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-26
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0122 TP sensor open/low TP sensor [88B] B (R/W
wire) and ECM [78B] termi- 7584 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
nal 14 short to ground
P0122 TP sensor open/low TP sensor [88B] C (GY/V
wire) and terminal A (BK/W 7585 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
wire) shorted
P0122 TP sensor open/low TP sensor [88B] B (R/W
wire) and terminal A (BK/W 7586 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
wire) shorted
P0122 TP sensor open/low Replace throttle position
7590 --- 1.7 --- 1.7 --- 1.7 --- 1.7 --- 1.7
sensor
P0122 TP sensor open/low Replace throttle position
7595 --- 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2
sensor
P0122 TP sensor open/low TP sensor [88B] C (GY/V
wire) and ECM [78B] termi- 7605 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
nal 24 short to ground
P0122 TP sensor open/low TP sensor [88B] B (R/W
wire) and ECM [78B] termi- 7615 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
nal 14 open
P0122 TP sensor open/low Replace MAP sensor 7650 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
P0122 TP sensor open/low Replace vehicle speed sen-
7967 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
sor (VSS)
P0123 TP sensor high Replace ECM 7555 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
P0123 TP sensor high TP sensor [88B] C (GY/V
wire) and ECM [78B] termi- 7575 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal 24 short to voltage
P0123 TP sensor high TP sensor [88B] C (GY/V
wire) and terminal A (BK/W 7587 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
wire) shorted
P0123 TP sensor high Replace throttle position
7595 --- 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2
sensor (TPS)

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-27
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0123 TP sensor high TP sensor [88B] A (BK/W
wire) and ECM [78B] termi- 7610 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal 24 open
P0123 TP sensor high TP sensor [88B] B (R/W
wire) and ECM [78B] termi- 7619 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
nal 14 short to voltage
P0261 Front injector open/low Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0261 Front injector open/low injector circuit [84\85] B (W/
Y or GN/GY wire)/ECM 7805 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
[78B] terminal 19/21 open
P0261 Front injector open/low injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7808 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
ground
P0261 Front injector open/low injector circuit [84\85] A (Y/
GN wire)/system relay ter- 7825 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
minal 87 open
P0261 Front injector open/low Replace ECM 7850 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0262 Front injector high Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0262 Front injector high injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7809 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
voltage
P0262 Front injector high Replace ECM 7815 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
P0263 Rear injector open/low Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0263 Rear injector open/low Injector circuit [84\85] B (W/
Y or GN/GY wire) ECM 7805 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
[78B] terminal 19/21 open
P0263 Rear injector open/low Injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7808 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
ground
P0263 Rear injector open/low Injector circuit [84\85] A (Y/
GN wire)/system relay ter- 7825 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
minal 87 open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-28
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0263 Rear injector open/low Replace ECM 7850 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0264 Rear injector high Replace injector 7795 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
P0264 Rear injector high Injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7809 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
voltage
P0264 Rear injector high Replace ECM 7815 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
P0371 CKP Open/low CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
2 (BK wire)
P0371 CKP Open/low Repair ICM\ECM connec-
7980 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
tions
P0371 CKP Open/low Replace crankshaft position
7981 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(CKP) sensor
P0371 CKP Open/low Clean or repair crankshaft
position (CKP) sensor con- 7982 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
nector
P0371 CKP Open/low Replace ICM\ECM 7983 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---
P0371 CKP Open/low CKP [79B] terminal 2 (BK
wire) to ICM [10B] terminal 7986 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
9 open\ground
P0371 CKP Open/low CKP [79B] terminal 1 (R
wire) to ICM [10B] terminal 7987 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
8 open\ground
P0372 CKP shorted high CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
2 (BK wire)
P0372 CKP shorted high Repair damaged CKP wir-
7031 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
ing
P0372 CKP shorted high Repair ICM\ECM connec-
7980 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
tions
P0372 CKP shorted high Replace crankshaft position
7981 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(CKP) sensor

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-29
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0372 CKP shorted high Clean or repair crankshaft
position (CKP) sensor con- 7982 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
nector
P0372 CKP shorted high Replace ICM\ECM 7983 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---
P0372 CKP shorted high CKP [79B] terminal 2 (BK
wire) to ICM [10B] terminal 7696 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
9 shorted to voltage
P0372 CKP shorted high CKP [79B] terminal 1 (R
wire) to ICM [10B] terminal 7697 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
8 shorted to voltage
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
2 (BK wire)
P0373 CKP sensor intermittent Repair ECM connections 7980 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
P0373 CKP sensor intermittent Replace crankshaft position
7981 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(CKP) sensor
P0373 CKP sensor intermittent Clean or repair crankshaft
7982 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
position (CKP) sensor
P0373 CKP sensor intermittent Replace ECM 7983 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK
wire) to ECM [78B] termi- 7986 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal 12 open\grounded
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R
wire) to ECM [78B] termi- 7987 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
nal 30 open\grounded
P0374 CKP sensor synch error CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
2 (BK wire)
P0374 CKP sensor synch error Repair ICM\ECM connec-
7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions
P0374 CKP sensor synch error Replace crankshaft position
7981 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4
(CKP) sensor

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-30
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0374 CKP sensor synch error Clean or repair crankshaft
7982 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3 0.4 0.3
position (CKP) sensor
P0374 CKP sensor synch error Replace ICM\ECM 7983 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5
P0374 CKP sensor synch error CKP [79B] terminal 2 (BK
wire) to ECM [78B] termi- 7986 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
nal 12 open\ground
P0374 CKP sensor synch error CKP [79B] terminal 1 (R
wire) to ECM [78B] termi- 7987 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4 0.5 0.4
nal 30 open\ground
P0501 Vehicle speed signal low VSS terminal B (W/GN
wire) to ICM [10B] terminal 7611 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
10 open, grounded
P0501 Vehicle speed signal low Clean or repair vehicle
7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
speed sensor (VSS)
P0501 Vehicle speed signal low Repair vehicle speed sen-
7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
sor (VSS) connector
P0501 Vehicle speed signal low Repair ECM connections 7956 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
P0501 Vehicle speed signal low VSS [65B] terminal B (W/
GN wire) shorted to termi- 7966 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
nal C (BK wire)
P0501 Vehicle speed signal low Replace vehicle speed sen-
7967 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
sor (VSS)
P0501 Vehicle speed signal low Replace ICM\ECM 7968 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0502 VSS sensor high VSS [65B] terminal B (W/
GN wire) to ICM BK termi- 7612 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
nal 10 open, shorted
P0502 VSS sensor high VSS [65B] terminal A (R/W
7613 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
wire) to ICM BK 3 open
P0502 VSS sensor high VSS [65B] terminal C (BK
wire) ICM [10B] ground 7614 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
terminal open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-31
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0502 VSS sensor high Replace vehicle speed sen-
7639 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
sor (VSS)
P0502 VSS sensor high VSS [65B] terminal A (R/W
wire) to ECM [78B] termi- 7917 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
nal 14 short to voltage
P0502 VSS sensor high VSS [65B] terminal B (W/
GN wire) to ECM [78B] ter- 7918 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
minal 33 short to voltage
P0502 VSS sensor high VSS [65B] terminal A (R/W
wire) to ECM [78B] termi- 7919 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
nal 14 open
P0502 VSS sensor high VSS [65B] terminal C (BK
wire) to ECM [78B] termi- 7921 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
nal 10 open
P0502 VSS sensor high VSS [65B] terminal B (W/
GN wire) shorted to termi- 7922 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
nal A (R/W wire)
P0502 VSS sensor high VSS [65B] terminal B (W/
GN wire) to ECM [78B] ter- 7938 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
minal 33 open
P0502 VSS sensor high Clean or repair vehicle
7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
speed sensor (VSS)
P0502 VSS sensor high Repair vehicle speed sen-
7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
sor (VSS) connector
P0502 VSS sensor high Repair ECM connections 7956 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
P0502 VSS sensor high Replace vehicle speed sen-
7967 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
sor (VSS)
P0502 VSS sensor high Replace ICM\ECM 7968 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
P0505 Loss of idle speed con- IAC system OK, may use
7028 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
trol with other codes

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-32
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0505 Loss of idle speed con- IAC [87B] terminal C to
trol ECM [78B] terminal 18
7476 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(BK/PK wire) short to volt-
age
P0505 Loss of idle speed con- IAC [87B] terminal A to
trol ECM [78B] terminal 35(BE/ 7477 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
GN wire) short to voltage
P0505 Loss of idle speed con- IAC [87B] terminal B to
trol ECM [78B] terminal 36 7478 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(BN/R wire) short to voltage
P0505 Loss of idle speed con- IAC [87B] terminal D to
trol ECM [78B] terminal 17 7479 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(BK/O wire) short to voltage
P0505 Loss of idle speed con- IAC [87B] terminal A (BE/
trol GN wire) shorted to termi- 7483 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
nal B (BN/R wire)
P0505 Loss of idle speed con- IAC [87B] terminal C (BK/
trol PK wire) shorted to termi- 7484 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
nal D (BK/O wire)
P0505 Loss of idle speed con- IAC [87B] terminal D (BK/O
trol wire) shorted to terminal A 7488 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(BE/GN wire)
P0505 Loss of idle speed con- IAC [87B] terminal C (BK/
trol PK wire) shorted to termi- 7489 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
nal B (BN/R wire)
P0505 Loss of idle speed con- Replace idle air control
7490 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
trol (IAC)
P0505 Loss of idle speed con- IAC [87B] terminal D to
trol ECM [78B] terminal 17 7493 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(BK/O wire) open/grounded
P0505 Loss of idle speed con- ECM [78B] Fuse terminal
trol E/A and ECM [78B] termi- 7494 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
nal 31(BE/GY wire) open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-33
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0505 Loss of idle speed con- IAC [87B] terminal C to
trol ECM [78B] terminal 18
7495 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(BK\PK wire) open/
grounded
P0505 Loss of idle speed con- IAC [87B] terminal A to
trol ECM [78B] terminal 35
7496 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(BE/GN wire) open/
grounded
P0505 Loss of idle speed con- IAC [87B] terminal B to
trol ECM [78B] terminal 36 7498 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(BN/R wire) open/grounded
P0505 Loss of idle speed con- Repair ECM connections
7515 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
trol
P0505 Loss of idle speed con- Replace ECM
7516 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
trol
P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0562 Battery voltage low Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
accompanies other codes
P0562 Battery voltage low Repair ground circuit (BK
7775 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
wire) high resistance
P0562 Battery voltage high Repair ignition circuit (W/
7776 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
BK wire) high resistance
P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0563 Battery voltage high Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
accompanies other codes
P0602 ICM flash error Replace ECM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
P0602 ICM flash error Code not present 7931 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---
P0603 ECM/ICM EEPROM Replace ECM/ICM
7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
error
P0603 ECM/ICM EEPROM Code not present
7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
error

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-34
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P0604 RAM memory error Replace ECM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
P0604 RAM memory error Code not present 7931 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---
P0605 ECM flash Error Replace ECM 7983 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5 0.8 0.5
P0605 ECM flash Error System OK 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0607 A to D error Replace ECM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
P0607 A to D error System OK 7931 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2 ---
P1001 System relay coil open/ System relay terminal 85 to
low ECM [78B] terminal 4 (GN/ 7923 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
O wire) grounded
P1001 System relay coil open/ System Relay terminal 85
low to ECM [78B] terminal 4 7901 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(GN/O wire) open
P1001 System relay coil open/ System relay terminal 86 to
low right hand control [22B] ter- 7903 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
minal 4 (W/BK wire) open
P1001 System relay coil open/ Replace system relay
7904 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
low
P1001 System relay coil open/ Replace ECM
7906 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
low
P1002 System relay high/ Replace ECM
7902 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
shorted
P1002 System relay high/ System relay terminal 85/
shorted ECM [78B] terminal 4(GN/ 7908 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
O wire) short to volts
P1002 System relay contacts Replace system relay
7909 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
open
P1003 System relay contacts Fuel pump fuse to fuel
open pump [86B] (O/GY wire) 7852 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
shorted to ground

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-35
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P1003 System relay contacts System relay terminal 87/
open coil/injector terminal A (Y/ 7888 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
GN wire) open/ground
P1003 System relay contacts System relay terminal 30 to
open ECM [78B] terminal 31 (BE/ 7889 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
GY wire) open\grounded
P1003 System relay contacts Replace system relay
7904 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
open
P1003 System relay contacts Replace fuel pump
7924 --- 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2
open
P1003 System relay contacts ECM [78B] terminal 29 and
open ignition coil [83B] terminal 7934 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
D (BE/O wire) grounded
P1003 System relay contacts ECM [78B] terminal 11 and
open ignition coil [83B] terminal 7936 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
C (Y/BE wire) grounded
P1003 System relay contacts Harness inspection/wiggle
open test/electrical panel 7937 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
removal/replace ECM fuse
P1004 System relay contacts ECM [78B] terminal 11 and
closed ignition coil [83 B] terminal
7865 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
D (Y/BE wire) is shorted to
voltage
P1004 System relay contacts ECM [78B] terminal 29 and
closed ignition coil [83 B] terminal
7866 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
C (BE/O wire) is shorted to
voltage
P1004 System relay contacts Replace system relay
7911 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
closed
P1004 System relay contacts System relay terminal 87/
closed coil/injector terminal A (Y/
7912 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
GN wire) is shorted to volt-
age

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-36
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P1004 System relay contacts Harness inspection/wiggle
closed test/electrical panel
7918 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
removal/replace system
relay
P1004 System relay contacts Fuel pump connector
7926 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
closed [141B] terminal D is open
P1004 System relay contacts Repair fuel pump connec-
7927 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
closed tions at connector [141]
P1004 System relay contacts System relay terminal 85 to
closed ECM [78B] terminal 4(GN/ 7929 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
O wire) grounded
P1009 Incorrect password Perform ECM/ICM/TSSM
6701 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
module replace procedure
P1009 Incorrect password Replaced TSSM, system
6702 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
now ok
P1009 Incorrect password Replace ICM/ECM & repro-
6703 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
gram
P1010 Missing password Data link [91A] terminal 3/
ECM [78B] terminal 5(ICM
6704 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[10] BK 12)/TSSM [30] ter-
minal 3 open
P1010 Missing password Data link [91A] terminal 3/
ECM [78B] 5 (ICM [10B] BK
6705 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
12)/speedometer [39B] ter-
minal 2 short to volts
P1010 Missing password Replaced TSSM, System
6707 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
now ok
P1010 Missing password Replace ECM/ICM 6708 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
P1010 Missing password Repair TSSM connections 6726 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
P1010 Missing password Repair ECM/ICM connec-
7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-37
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P1351 Front ignition coil low/ ECM [78B] terminal 11 &
open ignition coil [83B] terminal 7025 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
C (Y/BE wire) open/ground
P1351 Front ignition coil low/ ECM [78B] terminal 29 &
open ignition Coil [83B] terminal 7026 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
D (BE/O wire) open/ground
P1351 Front ignition coil low/ ICM [10B] terminal 6 & igni-
open tion Coil [83B] terminal C 7032 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(BE/O wire) open/ground
P1351 Front ignition coil low/ ICM [10B] terminal 1 and
open ignition coil [83B] terminal B 7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(W/BK wire) is open
P1351 Front ignition coil low/ Repair ECM/ICM connec-
7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
open tions
P1351 Front ignition coil low/ Replace ignition coil
7856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
P1351 Front ignition coil low/ Repair coil connections
7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
P1351 Front ignition coil low/ Replace ECM/ICM
7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
open
P1351 Front ignition coil low/ System relay terminal 87 to
open ignition coil [83B] terminal A 7875 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(Y/GN wire) is open
P1351 Front ignition coil low/ Harness inspection/wiggle
open test/electrical panel 7937 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
removal/replace ECM fuse
P1352 Front ignition coil high/ Replace ignition coil
7856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
shorted
P1352 Front ignition coil high/ ECM [78B] terminal 29 to
shorted ignition coil [83B] terminal
7865 --- --- --- --- 0.3 --- --- --- ---
D (BE/O wire) short to volt-
age

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-38
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P1352 Front ignition coil high/ ICM [10B] terminal 6 to
shorted ignition coil [83B] terminal
7869 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
C (BE/O wire) short to volt-
age
P1352 Front ignition coil high/ Replace ECM/ICM
7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted
P1353 Front cylinder-No com- Replace fuel filter or clean
7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
bustion fuel pump screen
P1353 Front cylinder-No com- Repair/replace fuel pump/
bustion pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
P1353 Front cylinder-No com- ECM [78B] terminal 27 and
bustion ignition coil [83B] terminal B 7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(GY/BE wire) grounded
P1353 Front cylinder-No com- ECM [78B] terminal 27 and
bustion ignition Coil [83B] terminal 7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
B (GY/BE wire) open
P1353 Front cylinder-No com- Seat spark plug connec-
7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion tions
P1353 Front cylinder-No com- Repair spark plug connec-
7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion tions
P1353 Front cylinder-No com- Replace ECM
7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
bustion
P1353 Front cylinder-No com- Repair coil primary connec-
7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
bustion tions or replace coil
P1353 Front cylinder-No com- Replace spark plug
7548 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion
P1353 Front cylinder-No com- Replace spark plug Wire
7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion
P1354 Rear ignition coil low/ ICM [10B] terminal 7 & igni-
open tion coil [83B] terminal A (Y/ 7024 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
BE wire) open/ground

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-39
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P1354 Rear ignition coil low/ ECM [78B] terminal 11 &
open ignition coil [83B] terminal 7025 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
C (Y/BE wire) open/ground
P1354 Rear ignition coil low/ ICM [10B] terminal 1 and
open ignition coil [83B] terminal B 7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(W/BK wire) is open
P1354 Rear ignition coil low/ Repair ECM/ICM connec-
7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
open tions
P1354 Rear ignition coil low/ Replace ignition coil
7856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
P1354 Rear ignition coil low/ Repair coil connections
7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
P1354 Rear ignition coil low/ Replace ECM/ICM
7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
open
P1354 Rear ignition coil low/ System relay terminal 87 to
open ignition coil [83B] terminal A 7875 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(Y/GN wire) is open
P1354 Rear ignition coil low/ Harness inspection/wiggle
open test/electrical panel 7937 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
removal/replace ECM fuse
P1355 Rear ignition coil high/ Replace ignition coil
7856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
shorted
P1355 Rear ignition coil high/ ECM [78B] terminal 11 to
shorted ignition coil [83B] terminal
7867 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
C (Y/BE wire) short to volt-
age
P1355 Rear ignition coil high/ ICM [10B] terminal 7 to
shorted ignition coil [83B] terminal A 7868 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
(Y/BE wire) short to voltage
P1355 Rear ignition coil high/ Replace ECM/ICM
7870 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
shorted

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-40
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P1356 Rear Cylinder-No com- Replace fuel filter or clean
7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
bustion fuel pump screen
P1356 Rear Cylinder-No com- Repair/replace fuel pump/
bustion pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
P1356 Rear Cylinder-No com- ECM [78B] terminal 27 and
bustion ignition Coil [83B] terminal 7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
B (GY/BE wire) grounded
P1356 Rear Cylinder-No com- ECM [78B] terminal 27 and
bustion ignition Coil [83B] terminal 7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
B (GY/BE wire) open
P1356 Rear Cylinder-No com- Seat spark plug connec-
7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion tions
P1356 Rear Cylinder-No com- Repair spark plug connec-
7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion tions
P1356 Rear Cylinder-No com- Replace ECM
7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
bustion
P1356 Rear Cylinder-No com- Repair coil primary connec-
7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
bustion tions or replace coil
P1356 Rear Cylinder-No com- Replace spark plug
7548 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion
P1356 Rear Cylinder-No com- Replace spark plug wire
7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
bustion
P1357 Intermittent secondary Replace fuel filter or clean
7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
front fuel pump screen
P1357 Intermittent secondary Repair/replace fuel pump/
front pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
P1357 Intermittent secondary ECM [78B] terminal 27 and
front ignition coil [83B] terminal B 7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(GY/BE wire) grounded

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-41
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P1357 Intermittent secondary ECM [78B] terminal 27 and
front ignition coil [83B] terminal B 7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(GY/BE wire) open
P1357 Intermittent secondary Seat spark plug connec-
7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
front tions
P1357 Intermittent secondary Repair spark plug connec-
7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
front tions
P1357 Intermittent secondary Replace ECM
7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
front
P1357 Intermittent secondary Repair coil primary connec-
7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
front tions or replace coil
P1357 Intermittent secondary Replace spark plug
7548 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
front
P1357 Intermittent secondary Replace spark plug wire
7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
front
P1358 Intermittent secondary Replace fuel filter or clean
7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
rear fuel pump screen
P1358 Intermittent secondary Repair/replace fuel pump/
rear pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
P1358 Intermittent secondary ECM [78B] terminal 27 and
rear ignition Coil [83B] terminal 7015 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
B (GY/BE wire) grounded
P1358 Intermittent secondary ECM [78B] terminal 27 and
rear ignition Coil [83B] terminal 7016 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
B (GY/BE wire) open
P1358 Intermittent secondary Seat spark plug connec-
7537 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
rear tions
P1358 Intermittent secondary Repair spark plug connec-
7538 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
rear tions
P1358 Intermittent secondary Replace ECM
7544 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
rear

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-42
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
P1358 Intermittent secondary Repair coil primary connec-
7547 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
rear tions or replace coil
P1358 Intermittent secondary Replace spark plug
7548 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
rear
P1358 Intermittent secondary Replace spark plug wire
7549 --- 0.2 --- 0.2 --- 0.2 --- 0.2 --- 0.2
rear
U1016 Loss of ECM/ICM serial Repair TSSM connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
data at TSSM
U1016 Loss of ECM/ICM serial Replace TSM/TSSM
6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
data at TSSM
U1016 Loss of ECM/ICM serial ECM [78B] terminal 5 (ICM
data at TSSM [10B] terminal 12) to TSSM
6718 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30B] terminal 3 (LGN/V
wire) is open
U1016 Loss of ECM/ICM serial Ground and ECM [78B] ter-
data at TSSM minal 10 and 28 (ICM [10B] 6746 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
terminal 5) are open
U1016 Loss of ECM/ICM serial Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
data at TSSM tions
U1016 Loss of ECM/ICM serial Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
data at speedometer
U1016 Loss of ECM/ICM serial Repair TSSM connections
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
data at speedometer
U1016 Loss of ECM/ICM serial ECM [78B] terminal 5 (ICM
data at speedometer [10B] terminal 12) to TSSM
6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
[30B] terminal 3 (LGN/V
wire) is open
U1016 Loss of ECM/ICM serial Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
data at speedometer nections/terminals

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-43
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1016 Loss of ECM/ICM serial ECM [78B] terminal 5 (ICM
data at speedometer [10B] terminal 12) to speed-
6748 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
ometer [39B] terminal 2
(LGN/V wire) is open
U1016 Loss of ECM/ICM serial Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
data at speedometer tions
U1064 Loss of TSM/TSSM Repair TSSM connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
serial data at speedometer
U1064 Loss of TSM/TSSM TSSM [30B] terminal 12
6710 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at speedometer (BK wire) is open
U1064 Loss of TSM/TSSM TSSM [30B] terminal 3 and
serial data at speedometer speedometer [39B] terminal 6712 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM Replace 15AMP battery
6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at speedometer fuse
U1064 Loss of TSM/TSSM Replace TSM/TSSM
6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
serial data at speedometer
U1064 Loss of TSM/TSSM Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at speedometer nections/terminals
U1064 Loss of TSM/TSSM TSSM [30B] terminal 1 and
serial data at speedometer ignition fuse open/short to 6749 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ground
U1064 Loss of TSM/TSSM data Repair TSSM connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
at ECM/ICM
U1064 Loss of TSM/TSSM data TSSM [30B] terminal 12
6710 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
at ECM/ICM (BK wire) is open
U1064 Loss of TSM/TSSM data Replace 15AMP battery
6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
at ECM/ICM fuse
U1064 Loss of TSM/TSSM data Replace ECM/ICM
6716 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
at ECM/ICM
U1064 Loss of TSM/TSSM data Replace TSM/TSSM
6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
at ECM/ICM

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-44
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1064 Loss of TSM/TSSM data ECM [78B] terminal 5 (ICM
at ECM/ICM [10B] terminal 12) to TSSM
6718 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30B] terminal 3 (LGN/V
wire) is open
U1064 Loss of TSM/TSSM data Battery ground and ECM
at ECM/ICM [78B] terminal 10 and 28 6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
are open
U1064 Loss of TSM/TSSM data TSSM [30B] terminal 1 and
at ECM/ICM ignition fuse open/short to 6749 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ground
U1064 Loss of TSM/TSSM data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
at ECM/ICM tions
U1097 Loss of speedometer Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at TSM/TSSM
U1097 Loss of speedometer Repair TSSM connections
6726 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
serial data at TSM/TSSM
U1097 Loss of speedometer Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at TSM/TSSM nections/terminals
U1097 Loss of speedometer ECM [78B] terminal 5 to
serial data at TSM/TSSM speedometer [39B] terminal 6748 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1097 Loss of speedometer speedometer [39B] terminal
serial data at TSM/TSSM 1 and ignition switch open/ 6867 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
short to ground
U1097 Loss of speedometer TSSM [30B] terminal 3 and
serial data at TSM/TSSM speedometer [39B] terminal 6753 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1097 Loss of speedometer speedometer [39B] terminal
serial data at TSM/TSSM 5 and battery fuse (BN/GY 6758 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
wire) is open
U1097 Loss of speedometer speedometer [39B] terminal
6759 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
serial data at TSM/TSSM 2 (LGN/V wire) grounded

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-45
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1097 Loss of speedometer Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
serial data at TSM/TSSM
U1097 Loss of speedometer Access instruments\wiggle
6766 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at TSM/TSSM test\replace instrument fuse
U1097 Loss of speedometer speedometer [39B] terminal
serial data at TSM/TSSM 1/instrument fuse/fuel
6770 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
gauge terminal 1(O wire)
grounded
U1097 Loss of speedometer Replace fuel gauge
6775 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
serial data at TSM/TSSM
U1097 Loss of speedometer Speedometer [39B] termi-
serial data at TSM/TSSM nal 7 and chassis ground 6776 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6
(BLK wire) is open
U1097 Loss of speedometer Access instruments\wiggle
6781 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at TSM/TSSM test\replace accessory fuse
U1097 Loss of speedometer Replace ignition switch
6782 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
serial data at TSM/TSSM
U1097 Loss of speedometer Rear lighting harness\tail
serial data at TSM/TSSM lamp assembly (O/W wire) 6783 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
is shorted to ground
U1097 Loss of speedometer Replace rear stop light
6787 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
serial data at TSM/TSSM switch
U1097 Loss of speedometer Headlamp [38] terminal 1
serial data at TSM/TSSM (O/W wire) is shorted to 6788 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ground
U1097 Loss of speedometer Right hand switch con-
serial data at TSM/TSSM trols\harness assembly is 6789 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
shorted to ground
U1097 Loss of speedometer Left hand switch controls
serial data at TSM/TSSM assembly\harness is 6794 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
shorted to ground

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-46
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1097 Loss of speedometer Speedometer [39B] termi-
serial data at TSM/TSSM nal 6 and accessory fuse 6801 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(O/W wire) open
U1097 Loss of speedometer Accessory fuse terminal R
serial data at TSM/TSSM and ignition switch (R/GY 6802 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) open
U1097 Loss of speedometer Indicator lamp [20A]\[21A]
serial data at TSM/TSSM terminal 6 (O wire) to indi-
6849 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
cator lamp is shorted to
ground
U1097 Loss of speedometer Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at TSM/TSSM tions
U1097 Loss of speedometer Locate and repair (O/W
serial data at TSM/TSSM wire) short to ground in 7617 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9 ---
accessory circuit
U1097 Loss of speedometer Repair TSSM connections
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
serial data at ECM/ICM
U1097 Loss of speedometer ECM [78B] terminal 5 (ICM
serial data at ECM/ICM [10B] terminal 12) to TSSM
6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
[30B] terminal 3 (LGN/V
wire) is open
U1097 Loss of speedometer Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at ECM/ICM nections/terminals
U1097 Loss of speedometer speedometer [39B] terminal
serial data at ECM/ICM 5 and battery fuse (BN/GY 6758 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
wire) is open
U1097 Loss of speedometer Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
serial data at ECM/ICM
U1097 Loss of speedometer Access instruments\wiggle
6766 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at ECM/ICM test\replace instrument fuse

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-47
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1097 Loss of speedometer speedometer [39B] terminal
serial data at ECM/ICM 1/instrument fuse/fuel
6770 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
gauge terminal 1(O wire)
grounded
U1097 Loss of speedometer Speedometer [39B] termi-
serial data at ECM/ICM nal 7 and chassis ground 6776 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6
(BLK wire) is open
U1097 Loss of speedometer Access instruments\wiggle
6781 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at ECM/ICM test\replace accessory fuse
U1097 Loss of speedometer Replace ignition switch
6782 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
serial data at ECM/ICM
U1097 Loss of speedometer Replace fuel gauge
6775 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
serial data at ECM/ICM
U1097 Loss of speedometer Speedometer [39B] termi-
serial data at ECM/ICM nal 6/L R Controls/ignition
6795 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
Switch (O/W wire) is
shorted to ground
U1097 Loss of speedometer Speedometer [39B] termi-
serial data at ECM/ICM nal 6 and accessory fuse 6801 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(O/W wire) open
U1097 Loss of speedometer Accessory fuse terminal R
serial data at ECM/ICM and ignition switch (R/GY 6802 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) open
U1097 Loss of speedometer Replace TSM/TSSM
6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
serial data at ICM
U1097 Loss of speedometer Indicator lamp [20A]\[21A]
serial data at ECM/ICM terminal 6 (O wire) to indi-
6849 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
cator lamp is shorted to
ground
U1097 Loss of speedometer Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at ECM/ICM tions

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-48
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1097 Loss of speedometer speedometer [39B] terminal
serial data at TSM/TSSM 1 and ignition switch open/ 6867 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
short to ground
U1097 Loss of speedometer Replace ECM/ICM
7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
serial data at ECM/ICM
U1097 Loss of speedometer Replace ECM/ICM
7870 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
serial data at ICM
U1255 Missing response at ICM Repair TSSM connections 6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
U1255 Missing response at ICM ICM [10B] terminal 12 to
TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1255 Missing response at ICM Repair ICM connections 6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
U1255 Missing response at Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM\TSSM
U1255 Missing response at Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM\TSSM nections/terminals
U1255 Missing response at TSSM [30B] terminal 3 and
TSM\TSSM Speedometer terminal 2 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 5 and battery fuse (BN/ 6758 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
GY wire) is open
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 2 (LGN/V wire) 6759 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
grounded
U1255 Missing response at Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TSM\TSSM
U1255 Missing response at Access instruments\wiggle
6766 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
TSM\TSSM test\replace instrument fuse

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-49
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 1/instrument fuse/fuel
6770 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
gauge terminal 1(O wire)
grounded
U1255 Missing response at Replace fuel gauge
6775 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
TSM\TSSM
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 7 and chassis ground 6776 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6 0.3 0.6
(BLK wire) is open
U1255 Missing response at Access instruments\wiggle
6781 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
TSM\TSSM test\replace accessory fuse
U1255 Missing response at Replace ignition switch
6782 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
TSM\TSSM
U1255 Missing response at Rear lighting harness\tail
TSM\TSSM lamp assembly (O/W wire) 6783 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
is shorted to ground
U1255 Missing response at Replace rear stop light
6787 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
TSM\TSSM switch
U1255 Missing response at Headlamp [38] terminal 1
TSM\TSSM (O/W wire) is shorted to 6788 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
ground
U1255 Missing response at Right hand switch con-
TSM\TSSM trols\harness assembly is 6789 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
shorted to ground
U1255 Missing response at Left hand switch controls
TSM\TSSM assembly\harness is 6794 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
shorted to ground
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 6/L R Controls/ignition
6795 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
Switch (O/W wire) is
shorted to ground

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-50
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1255 Missing response at speedometer [39B] terminal
TSM\TSSM 6 and Accessory Fuse (O/ 6801 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
W wire) open
U1255 Missing response at Accessory Fuse terminal R
TSM\TSSM and ignition Switch (R/GY 6802 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
wire) open
U1255 Missing response at Indicator lamp [20A]\[21A]
TSM\TSSM terminal 6 (O wire) to Indi-
6849 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
cator lamp is shorted to
ground
U1255 Missing response at Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
TSM\TSSM tions
U1255 Missing response at Speedometer [39B] termi-
TSM\TSSM nal 1 and ignition switch 6867 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open/short to ground
U1255 Missing response at TSSM [30B] terminal 2 and
6071 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
Speedometer ignition fuse is open
U1255 Missing response at Repair TSSM connections
6709 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Speedometer
U1255 Missing response at TSSM [30B] terminal 12
6710 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Speedometer (BK wire) is open
U1255 Missing response at Replace TSM/TSSM
6717 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Speedometer
U1255 Missing response at Repair speedometer con-
6747 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
Speedometer nections/terminals
U1255 Missing response at TSSM [30B] terminal 1 and
Speedometer ignition fuse open/short to 6749 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ground
U1255 Missing response at TSSM [30B] terminal 3 and
Speedometer speedometer [78B] terminal 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
2 (LGN/V wire) is open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-51
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1255 Missing response at Inspect/access electrical
Speedometer panel/main wiring harness/
7159 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
replace 15 amp battery
fuse
U1300 Speedometer serial data ECM [78B] terminal 5 to
low speedometer terminal 2 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
(LGN/V wire) is open
U1300 Speedometer serial data Repair TSM/TSSM connec-
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
low tions
U1300 Speedometer serial data ICM [10B] terminal 12 to
low TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1300 Speedometer serial data Repair speedometer con-
6747 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
low nections/terminals
U1300 Speedometer serial data Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
low
U1300 Speedometer serial data ICM [10B] terminal 12 to
low speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1300 Speedometer serial data Repair ICM/ECM connec-
6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
low tions
U1300 Speedometer serial data Replace ICM/ECM and
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
low reprogram
U1300 Speedometer serial data ECM [78B] terminal 5(ICM
low [10B] terminal 12)/TSSM
[30] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
U1300 Speedometer serial data Replace TSM/TSSM
7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
low
U1300 Speedometer serial data ECM [78B] terminal 5 to
low TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-52
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1300 TSM\TSSM serial data ECM [78B] terminal 5 to
low speedometer [39B] terminal 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1300 TSM\TSSM serial data Repair TSM/TSSM connec-
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
low tions
U1300 TSM\TSSM serial data ICM [10B] terminal 12 to
low TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1300 TSM\TSSM serial data Repair speedometer con-
6747 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
low nections/terminals
U1300 TSM\TSSM serial data Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
low
U1300 TSM\TSSM serial data ICM [10B] terminal 12 to
low speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1300 TSM\TSSM serial data Repair ICM/ECM connec-
6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
low tions
U1300 TSM\TSSM serial data Replace ICM/ECM & repro-
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
low gram
U1300 TSM\TSSM serial data ECM [78B] terminal 5 (ICM
low [10B] terminal 12)/TSSM
[30B] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
U1300 TSM\TSSM serial data Replace TSM/TSSM
7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
low
U1300 TSM\TSSM serial data ECM [78B] terminal 5 to
low TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to
speedometer [39B] terminal 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-53
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1300 ECM/ICM serial data low Repair TSM/TSSM connec-
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
tions
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to
TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1300 ECM/ICM serial data low Repair speedometer con-
6747 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
nections/terminals
U1300 ECM/ICM serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to
speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1300 ECM/ICM serial data low Repair ICM/ECM connec-
6854 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3 ---
tions
U1300 ECM/ICM serial data low Replace ICM/ECM & repro-
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
gram
U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
[30] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B]terminal 2 (LGN/V
wire) grounded
U1300 ECM/ICM serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to
TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open
U1301 ECM/ICM serial data ECM [78B] terminal 5 to
high speedometer [39B] terminal 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1301 ECM/ICM serial data Repair TSM/TSSM connec-
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
high tions
U1301 ECM/ICM serial data ICM [10B] terminal 12 to
high TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-54
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1301 ECM/ICM serial data Ground and ECM [78B] ter-
high minal 10 and 28 (ICM [10B] 6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
terminal 5) are open
U1301 ECM/ICM serial data Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
high nections/terminals
U1301 ECM/ICM serial data Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
high
U1301 ECM/ICM serial data ICM [10B] terminal 12 to
high speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1301 ECM/ICM serial data ICM [10B] terminal 5 and
high chassis ground (BK wire) is 6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
open
U1301 ECM/ICM serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions
U1301 ECM/ICM serial data Data link [91A] terminal 3/
high ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
6865 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
[30B] terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) shorted to voltage
U1301 ECM/ICM serial data Replace ICM/ECM & repro-
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
high gram
U1301 ECM/ICM serial data ECM [78B] terminal 5 (ICM
high [10B] terminal 12)/TSSM
[30B] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
U1301 ECM/ICM serial data Replace TSM/TSSM
7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
high
U1301 ECM/ICM serial data ECM [78B] terminal 5 to
high TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-55
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1301 TSM\TSSM serial data ECM [78B] terminal 5 to
high speedometer [39B] terminal 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1301 TSM\TSSM serial data Repair TSM/TSSM connec-
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
high tions
U1301 TSM\TSSM serial data ICM [10B] terminal 12 to
high TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1301 TSM\TSSM serial data Ground and ECM [78B] ter-
high minal 10 and 28 (ICM [10B] 6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
terminal 5) are open
U1301 TSM\TSSM serial data Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
high nections/terminals
U1301 TSM\TSSM serial data Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
high
U1301 TSM\TSSM serial data ICM [10B] terminal 12 to
high speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1301 TSM\TSSM serial data ICM [10B] terminal 5 and
high chassis ground (BK wire) is 6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
open
U1301 TSM\TSSM serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions
U1301 TSM\TSSM serial data Data link [91A] terminal 3/
high ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
6865 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
[30B] terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) shorted to voltage
U1301 TSM\TSSM serial data Replace ICM/ECM & repro-
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
high gram

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-56
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
[30B] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
U1301 TSM\TSSM serial data Replace TSM/TSSM
7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
low
U1301 TSM\TSSM serial data ECM [78B] terminal 5 to
high TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open
U1301 Speedometer serial data ECM [78B] terminal 5 to
high speedometer [39B] terminal 6036 --- 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1301 Speedometer serial data Repair TSM/TSSM connec-
6709 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
high tions
U1301 Speedometer serial data ICM [10B] terminal 12 to
high TSSM [30B] terminal 3 6718 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
(LGN/V wire) is open
U1301 Speedometer serial data Ground and ECM [78B] ter-
high minal 10 and 28 (ICM [10B] 6746 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
terminal 5) are open
U1301 Speedometer serial data Repair speedometer con-
6747 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
high nections/terminals
U1301 Speedometer serial data Replace speedometer
6765 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
high
U1301 Speedometer serial data ICM [10B] terminal 12 to
high speedometer [39B] terminal 6836 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
2 (LGN/V wire) is open
U1301 Speedometer serial data ICM [10B] terminal 5 and
high chassis ground (BK wire) is 6837 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
open
U1301 Speedometer serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-57
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
U1301 Speedometer serial data Data link [91A] terminal 3/
high ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
6865 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
[30B] terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) shorted to voltage
U1300 Speedometer serial data Replace ICM/ECM and
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
low reprogram
U1300 Speedometer serial data Replace TSM/TSSM
7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
low

U1301 Speedometer serial data ECM [78B] terminal 5 to


high TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
(LGN/V wire) is open
Serial data missing Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Serial data missing Engine stop switch [22A]
terminal 4/system relay ter-
minal 86 (coil terminal B)/
6723 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ECM [78B] terminal 13
(ICM [10B] terminal 1) (W/
BK wire) shorted to ground
Serial data missing Replace voltage regulator 6724 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing Inspect/access main wire
harness and electrical
6729 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
panel/wiggle test/replace
15 amp ignition fuse
Serial data missing Replace engine stop switch 6730 0.6 0.9 0.6 0.9 0.6 0.9 0.6 0.9 0.6 0.9
Serial data missing Data link [91A] terminal 4
and ignition fuse (GY wire) 6804 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
is open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-58
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Serial data missing Data Link [91A] terminal 3/
ECM [78B] terminal 5(ICM
[10B] terminal 12)/TSSM
6818 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30B]terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) short to voltage
F Data link [91A] terminal 2
and chassis ground (BK 6819 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
wire) is open
Serial data missing ECM [78B] terminal 5 (ICM
[10B] terminal 12) and data
6838 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
link [91A] terminal 3 (LGN/
V wire) open/grounded
Serial data missing Engine stop switch connec-
tor [22] terminal 3 , data link
[91A] terminal 4 and TSSM 6839 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30B] terminal 2 (GY wire)
shorted to ground
Serial data missing Ignition switch [33B] termi-
nal B and circuit breaker sil-
6843 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ver post (R wire) short to
ground
Serial data missing Replace circuit breaker or
6844 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
connections
Serial data missing Replace ignition switch 7287 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Serial data missing Repair ICM/ECM terminals 7301 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Serial data missing Ignition switch [33A] termi-
nal A and circuit breaker sil- 7312 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ver post (R wire) is open
Serial data missing Circuit breaker copper post
and battery positive termi- 7557 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
nal (BK wire) is open
Serial data missing Replace system relay 7904 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-59
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Serial data missing Replace ECM/ICM 7913 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Serial data missing Replace ECM/ICM 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing ECM [78B] terminal 5(ICM
[10B] terminal 12)/TSSM
[30B] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
Serial data missing Replace ICM/ECM and
7993 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
reprogram
Serial data missing Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
DRIVEABILITY/SYMPTOMS
Hesitates, poor driveability Repair intake Leak 7486 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---
Hesitates, poor driveability Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Hesitates, poor driveability Replace spark plug con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Hesitates, poor driveability Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Hesitates, poor driveability Replace ignition coil 7139 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
Hesitates, poor driveability Replace fuel injector 7144 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
Hesitates, poor driveability Replace ECM 7149 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Hesitates, poor driveability Replace MAP sensor 7152 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Hesitates, poor driveability ECM [78B] terminal 28 and
battery negative has high 7153 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
resistance to ground
Hesitates, poor driveability Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Hesitates, poor driveability Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
Hesitates, poor driveability Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve
Hesitates, poor driveability Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-60
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Hesitates, poor driveability Replace carburetor 7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
Hesitates, poor driveability Replace ignition coil 7856 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
Emits black smoke Replace fuel injector 7596 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Emits black smoke Replace MAP sensor 7597 --- 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1
Emits black smoke Replace engine tempera-
7598 --- 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2
ture sensor
Emits black smoke Replace fuel pressure regu-
7480 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
lator
Emits black smoke Replace ECM and repro-
7601 --- 1.6 --- 1.6 --- 1.6 --- 1.6 --- 1.6
gram
Emits black smoke Replace carburetor 7518 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8 ---
No check engine lamp Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp Replace ECM/ICM 7913 --- 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7
No check engine lamp Repair ECM/ICM connec-
7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions
No check engine lamp Speedometer [39B] termi-
nal 5 and battery fuse (BN/ 7154 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
GY wire) is open
No check engine lamp Inspect/access electrical
panel/main wiring harness/
7159 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
replace 15 Amp battery
fuse
No check engine lamp Replace security siren 7161 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp TSM/TSSM [30B] terminal
1/speedometer [39B] termi-
nal 5/siren [142B] terminal 7162 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
A (BN/GY), is shorted to
ground
No check engine lamp Ignition switch [33B] termi-
nal I and battery fuse termi- 7288 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
nal J (R wire) is open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-61
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
No check engine lamp ECM [78B] terminal 13
(ICM terminal 1) and right
7290 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
hand control [22A] terminal
4 (W/BK wire) open
No check engine lamp Replace engine stop switch 7295 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
No check engine lamp Engine stop switch [22A]
terminal 3 and ignition fuse 7303 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(GY wire) is open
No check engine lamp Replace ECM/ICM 7305 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp Replace TSM/TSSM 7306 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
No check engine lamp Battery ground and ECM
[78B] terminal 10 and 28 7310 0.3 0.5 0.3 0.5 0.3 0.5 0.3 0.5 0.3 0.5
(ICM [10B] terminal 5) open
No check engine lamp Replace speedometer 7311 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp ECM [78B] terminal 5 (ICM
[10B] terminal 12)/data link
[91A] terminal 3/speedome- 7314 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ter [39B] 2 (LGN/V wire)
open
Misfire at idle or under load Repair intake leak 7486 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---
Misfire at idle or under load Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Misfire at idle or under load Repair spark plug wire con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Misfire at idle or under load Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Misfire at idle or under load Replace ignition coil 7139 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
Misfire at idle or under load Replace fuel injector 7144 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
Misfire at idle or under load Replace ECM 7149 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Misfire at idle or under load Replace MAP sensor 7152 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Misfire at idle or under load ECM [78B] terminal 28 and
battery negative has high 7153 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
resistance to ground

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-62
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Misfire at idle or under load Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Misfire at idle or under load Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
Misfire at idle or under load Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve
Misfire at idle or under load Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Misfire at idle or under load Replace carburetor 7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
Misfire at idle or under load Replace ignition coil 7856 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
Rough or rolling idle Repair intake leak 7486 1.1 --- 1.1 --- 1.1 --- 1.1 --- 1.1 ---
Rough or rolling idle Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Rough or rolling idle Repair spark plug wire con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Rough or rolling idle Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Rough or rolling idle Replace ignition coil 7139 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
Rough or rolling idle Replace fuel injector 7144 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
Rough or rolling idle Replace ECM 7149 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Rough or rolling idle Replace MAP sensor 7152 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Rough or rolling idle ECM [78B] terminal 28 and
battery negative has high 7153 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
resistance to ground
Rough or rolling idle Replace fuel filter screen 7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
Rough or rolling idle Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
Rough or rolling idle Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve
Rough or rolling idle Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Rough or rolling idle Replace carburetor 7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
Rough or rolling idle Replace ignition coil 7856 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-63
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Engine cranks but will not start Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start Repair spark plug wire con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Engine cranks but will not start Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Engine cranks but will not start Clean or replace fuel filter
7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
screen
Engine cranks but will not start Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
Engine cranks but will not start Repair starting system; use
in conjunction with addi- 7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tional code(s)
Engine cranks but will not start Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve
Engine cranks but will not start Repair/replace vacuum
operated fuel valve vac- 7168 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
uum hose
Engine cranks but will not start Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Engine cranks but will not start Repair fuel pump connec-
tions or connections in fuel 7171 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
pump connector [141]
Engine cranks but will not start ICM [10B] terminal 7 and
ignition coil [83B] terminal A
7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
(Y/BE wire) is open/
grounded
Engine cranks but will not start Fuel pump fuse terminal G
to fuel pump [141B] termi- 7173 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal A (O/GY) is open
Engine cranks but will not start ICM [10B] terminal 8 and
crankshaft position sensor
7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 1(R wire) is
open/grounded

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-64
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Engine cranks but will not start ICM [10B] terminal 9 and
crankshaft position sensor
7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 2 (BK wire)
is open
Engine cranks but will not start Replace crankshaft position
7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor
Engine cranks but will not start ICM [10B] terminal 8/crank-
shaft position sensor [79B]
terminal 1(R wire) short to
7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
ICM terminal 9/crankshaft
position sensor terminal 2
(BK wire)
Engine cranks but will not start Repair crankshaft position
7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor connections
Engine cranks but will not start Replace 15 amp fuse 7181 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
Engine cranks but will not start Replace battery 7185 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Engine cranks but will not start ICM [10B] terminal 1 and
ignition coil [83B] terminal B 7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(W/BK wire) is open
Engine cranks but will not start Repair engine compres-
sion; use in conjunction 7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
with additional code(s)
Engine cranks but will not start Repair ignition coil connec-
7226 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
tions or replace ignition coil
Engine cranks but will not start Fuel pump [141B] terminal
D [141] and chassis ground 7340 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
1 (BK wire) is open
Engine cranks but will not start Fuel pump fuse terminal G
to fuel pump [141B] termi-
nal A (O/GY) is shorted to 7380 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
ground-replace 15 amp
pump fuse

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-65
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Engine cranks but will not start Replace fuel pump or repair
fuel pump connections in 7415 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
tank
Engine cranks but will not start Fuel pump fuse terminal H
to system relay terminal 87 7441 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(Y/GN) is open
Engine cranks but will not start Replace ECM\ICM 7450 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Engine cranks but will not start Replace throttle position
7595 --- 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2
sensor
Engine cranks but will not start Repair or replace carbure-
7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
tor
Engine cranks but will not start Replace injector 7992 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
Starts, then stalls Replace fuel filter or clean
7013 --- 0.8 --- 0.8 --- 0.8 --- 0.8 --- 0.8
fuel pump screen
Starts, then stalls Repair/replace fuel pump/
pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
Starts, then stalls Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starts, then stalls Repair spark plug wire con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Starts, then stalls Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Starts, then stalls Repair starting system; use
in conjunction with addi- 7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tional code(s)
Starts, then stalls Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve
Starts, then stalls Repair/replace vacuum
operated fuel valve vac- 7168 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
uum hose
Starts, then stalls Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-66
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Starts, then stalls ICM [10B] terminal 7 and
ignition coil [83B] terminal A
7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
(Y/BE wire) is open/
grounded
Starts, then stalls ICM [10B] terminal 8 and
crankshaft position sensor
7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 1(R wire) is
open/grounded
Starts, then stalls ICM [10B] terminal 9 and
crankshaft position sensor
7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 2 (BK wire)
is open
Starts, then stalls Replace crankshaft position
7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor
Starts, then stalls ICM [10B] terminal 8/crank-
shaft position sensor [79B]
terminal 1(R wire) short to
7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
ICM [10B] terminal 9/crank-
shaft position sensor [79B]
terminal 2 (BK wire)
Starts, then stalls Repair crankshaft position
7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor connections
Starts, then stalls Replace battery 7185 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Starts, then stalls ICM [10B] terminal 1 and
ignition coil [83B] terminal B 7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(W/BK wire) is open
Starts, then stalls Repair engine compres-
sion; use in conjunction 7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
with additional code(s)
Starts, then stalls Repair ignition coil connec-
7226 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4 ---
tions or replace ignition coil
Starts, then stalls Replace ECM\ICM 7913 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-67
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Starts, then stalls Repair or replace carbure-
7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
tor
Starts hard Replace spark plugs 7134 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Starts hard Repair spark plug wire con-
7136 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
nections
Starts hard Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Starts hard Clean or replace fuel filter
7163 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
screen
Starts hard Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 --- 1.0 --- 1.0 --- 1.0
fuel filter
Starts hard Repair starting system; use
in conjunction with addi- 7166 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tional code(s)
Starts hard Repair/replace vacuum
7167 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
operated fuel valve
Starts hard Repair/replace vacuum
operated fuel valve vac- 7168 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
uum hose
Starts hard Replace or clean fuel filter 7169 0.7 --- 0.7 --- 0.7 --- 0.7 --- 0.7 ---
Starts hard Repair fuel pump connec-
tions or connections in fuel 7171 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
pump connector [141]
Starts hard ICM [10B] terminal 7 and
ignition coil [83B] terminal A
7172 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
(Y/BE wire) is open/
grounded
Starts hard Fuel pump fuse terminal G
to fuel pump [141B] termi- 7173 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
nal A (O/GY) is open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-68
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Starts hard ICM [10B] terminal 8 and
crankshaft position sensor
7174 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 1(R wire) is
open/grounded
Starts hard ICM [10B] terminal 9 and
crankshaft position sensor
7176 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
[79B] terminal 2 (BK wire)
is open
Starts hard Replace crankshaft position
7177 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor
Starts hard ICM [10B] terminal 8/crank-
shaft position sensor [79B]
terminal 1(R wire) short to
7178 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
ICM terminal 9/crankshaft
position sensor terminal 2
(BK wire)
Starts hard Repair crankshaft position
7179 0.6 --- 0.6 --- 0.6 --- 0.6 --- 0.6 ---
sensor connections
Starts hard Replace 15 amp fuse 7181 --- 0.3 --- 0.3 --- 0.3 --- 0.3 --- 0.3
Starts hard Replace battery 7185 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Starts hard ICM [10B] terminal 1 and
ignition coil [83B] terminal B 7187 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5 ---
(W/BK wire) is open
Starts hard Repair engine compres-
sion; use in conjunction 7210 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
with additional code(s)
Starts hard Repair ignition coil connec-
7226 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
tions or replace ignition coil
Starts hard Fuel pump [141B] terminal
D [141] and chassis ground 7340 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
1 (BK wire) is open

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-69
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION BWB/
CODE BJY/JEY BNY JDB BHY/BTY BVB/JAB BMY BXB/JGB BSY JBB
JHB/JFB
Starts hard Fuel pump fuse terminal G
to fuel pump [141B] termi-
nal A (O/GY) is shorted to 7380 --- 0.5 --- 0.5 --- 0.5 --- 0.5 --- 0.5
ground-replace 15 amp
pump fuse
Starts hard Replace fuel pump or repair
fuel pump connections in 7415 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9
tank
Starts hard Fuel pump fuse terminal H
to system relay terminal 87 7441 --- 0.4 --- 0.4 --- 0.4 --- 0.4 --- 0.4
(Y/GN) is open
Starts hard Replace ECM\ICM 7450 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Starts hard Replace throttle position
7595 --- 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2
sensor
Starts hard Repair or replace carbure-
7609 1.2 --- 1.2 --- 1.2 --- 1.2 --- 1.2 ---
tor
Starts hard Replace injector 7992 --- 0.9 --- 0.9 --- 0.9 --- 0.9 --- 0.9

BJY FLSTC BNY FLSTN BVB FXST-I BMY FLSTF BSY FXSTD
BWB FLSTC-I JDB FLSTN-I BTY FXSTB BXB FLSTF-I JBB FXSTD-I
JHB FLSTC-I SHRINE BHY FXST JAB FXSTB-I JGB FLSTF-I SHRINE JEY FLST
JFB FLST-I
Revised 7/13/05 2006 SOFTAIL MODELS (EXCEPT SPRINGERS) Page 1-70
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006 SOFTAIL SPRINGER MODELS

Table 1-8. Service


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
NEW
Set-up and pre-delivery --- 2.1 2.1
500 mile service --- 2.5 2.5
REGULAR
5,000 mile maintenance --- 2.0 2.0
10,000 mile maintenance --- 4.3 4.3

Table 1-9. Chassis


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4
Buff entire part 1106 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0
DRIVE
Adjust secondary belt --- 0.3 0.3
Replace secondary belt 2011 2.6 2.6
Replace rear wheel sprocket 2021 0.8 0.8

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-71


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-9. Chassis


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
WHEELS
Replace tire - includes balancing front 2106 0.5 0.5
rear 2111 0.7 0.6
Replace wheel assembly - includes disc and sprocket exchange and bal- front 2113 0.8 0.8
ancing rear 2114 0.9 0.9
Replace rim, hub or spokes front 2116 2.3 2.3
rear 2121 2.3 2.3
Replace wheel bearings front 2136 0.5 0.5
rear 2141 0.6 0.6
True spoked wheel 2156 0.4 0.4
HANDLEBARS
Replace handlebars 2206 0.5 0.5
Replace clutch hand lever 2221 0.2 0.2
Replace clutch hand lever bracket 2226 0.2 0.2
Replace throttle control 2231 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6
Replace both rubber handlebar mounts 2246 0.4 0.4
Replace rubber handlebar grip 2251 0.2 0.2
Replace handlebar riser one or both 2253 0.2 0.2
Replace handlebar clamp one or both 2254 0.1 0.1
FRAME/SWING ARM/FRONT FORK
Replace frame includes removal and installation of all accessories and motor-
2306 12.4 12.4
cycle components
Replace top fork clamp 2309 0.3 0.3
Replace fork lock 2330 1.1 1.1
Replace steering bearings 2332 2.0 1.4
Replace rigid fork 2334 2.1 1.5
Replace shock 2335 0.1 0.1
Replace one or more rebound spring(s) 2336 0.3 0.3

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-72


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-9. Chassis


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
Replace upper spring bridge 2338 0.1 0.1
Adjust steering head bearing 2290 0.4 0.4
Replace lower (compression) spring or spring reaction rod assembly (one
2348 1.4 1.4
or more) or spring fork
Replace lower rocker one 2350 0.6 0.5
both 2353 0.7 0.6
Replace rocker bearings (rocker removed) 2355 0.2 0.2
Replace rear swing arm and/or bearings or rear fork pivot shaft 2366 1.4 1.2
Replace rear shock absorber assembly one side 2371 0.6 0.6
both sides 2376 1.2 1.2
Replace shock bushing includes removing shock one 2382 0.8 0.8
both 2383 1.6 1.6
Replace jiffy stand spring and/or stand 2396 0.2 0.2
rubber bumper 2399 0.1 0.1
BRAKES
Replace hydraulic brake line includes filling/bleeding brakes front 2406 0.4 0.4
rear 2411 0.4 0.4
Replace brake pads front 2416 0.1 0.1
rear 2421 0.3 0.3
Replace brake reaction rod 2423 0.1 0.1
Replace brake caliper includes filling/bleeding brakes front 2426 0.4 0.4
rear 2431 0.5 0.5
Replace rear brake caliper mount 2408 0.6 0.6
Replace brake disc front 2436 0.3 0.3
rear 2441 0.9 0.8
Bleed brake caliper front 2442 0.2 0.2
rear 2443 0.2 0.2
Overhaul brake caliper includes filling/bleeding brakes front 2451 0.6 0.6
rear 2456 0.8 0.8

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-73


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-9. Chassis


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
Replace master cylinder assembly includes filling/bleeding brakes front 2461 0.4 0.4
rear 2466 0.5 0.5
Rebuild master cylinder assembly includes filling/bleeding brakes front 2471 0.6 0.6
rear 2476 0.6 0.6
Replace rear brake pedal 2492 0.3 0.3
Replace front brake lever 2494 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat only 2506 0.2 0.1
Replace fender front 2526 0.7 0.3
rear 2531 1.0 1.0
Replace rear fender support one only 2536 0.3 0.3
Replace fuel tank assembly 2541 0.8 0.8
Replace fuel tank valve 2561 0.2 0.2
Replace fuel gauge 2563 0.2 0.2
Replace fuel gauge sending unit 2564 0.3 0.3
Replace oil tank and/or one or more rubber mount(s) 2566 0.9 0.9
Replace any single oil hose 2576 0.2 0.2
Replace license plate bracket 2590 ---- 0.5
BELT GUARDS
Replace clutch cover and/or O-ring 2607 0.1 0.1
Replace debris deflector (belt guard) 2616 0.2 0.2
EXHAUST SYSTEM
Replace complete exhaust system and/or gaskets/inter-connect 2626 1.0 0.4
Replace exhaust pipe dual exhaust system front 2631 1.0 0.3
rear 2636 0.3 0.2
Replace any muffler 2646 0.1 0.1
Replace any exhaust shield 2661 0.1 0.1
Replace muffler support 2666 0.2 0.3

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-74


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-10. Engine


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
GENERAL
Remove and install engine California vehicles only 3006 4.7 4.7
Remove and install engine 3006 4.6 4.6
Remove and replace oil tank for inspection/contamination 3009 0.9 0.9
Recondition cylinder head includes removal of head and gasket, front head 3101 3.5 3.5
remove carbon, service valve guides, grind valves and seats, test springs rear head 3103 3.5 3.5
and install head and gaskets.
both heads 3104 4.1 4.1
Replace cylinder head one head 3106 2.2 2.2
both heads 3108 2.8 2.8
Replace valve seal or spring after cylinder head removal one seal or spring (intake or exhaust) 3131 0.1 0.1
both seals or springs (intake or exhaust) 3132 0.2 0.2
Replace cylinder head gasket/o-ring front cylinder 3140 1.6 1.6
rear cylinder 3142 1.6 1.6
both cylinders 3143 2.0 2.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.7 0.7
rear cylinder 3145 0.7 0.7
both cylinders 3148 0.8 0.8
Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/ front cylinder 3147 1.1 1.1
rocker arm support rear cylinder 3152 1.1 1.1
both cylinders 3153 1.5 1.5
Recondition rocker arms after heads are removed one head 3149 0.7 0.7
both heads 3150 1.4 1.4
Replace cylinder o-ring/drain o-ring one cylinder 3161 1.8 1.8
rear cylinder 3163 1.8 1.8
both cylinders 3168 2.2 2.2

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-75


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-10. Engine


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
Replace crankcase umbrella valve one 3172 1.0 1.0
both 3174 1.1 1.1
Recondition TOP END - includes disassembly, replacement of piston and one piston and cylinder 3202 4.5 4.5
sizing cylinder (.005 pistons), replacing piston rings and all items listed both pistons and cylinders
under RECONDITION CYLINDER HEAD and assembly. 3203 5.1 5.1

Recondition TOP END - includes disassembly, replacement of piston and one piston and cylinder 3211 4.9 4.9
bore and hone, resizing cylinder (.010 oversize or above), replacing pis- both pistons and cylinders
ton rings and all items listed under RECONDITION CYLINDER HEAD 3212 5.5 5.5
and assembly.
Recondition TOP END includes disassembly, deglazing cylinder and one piston and cylinder 3207 4.3 4.3
replacing rings, or replacing cylinder and piston, all items listed under both pistons and cylinders
RECONDITIONING CYLINDER HEAD and assembly. 3208 4.9 4.9

Replace piston rings includes deglazing cylinder one cylinder 3206 2.1 2.1
both cylinders 3216 2.7 2.7
Replace piston and piston rings includes removal of cylinder head and one cylinder 3221 2.7 2.7
cylinder, fitting new piston with rings, resizing cylinder and assembly both cylinders 3231 3.9 3.9
Replace cylinder and piston one cylinder 3236 2.0 2.0
both cylinders 3246 2.5 2.5
Replace upper connecting rod bushing during upper end repair 3251 0.4 0.4
Replace one cylinder stud cylinder removed 3253 0.1 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5 0.5
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti-rotation pin one or two same cylinder 3307 1.3 1.3
both on both cylinders 3310 1.6 1.6
Replace push rod, push rod cover and/or O-ring or quad seal one or two same cylinder 3317 1.3 1.3
one each cylinder 3318 1.5 1.5
Replace cam cover and/or gasket 3325 0.9 0.9
Replace primary cam chain, sprockets and/or fastener 3327 1.0 1.0
Replace primary cam chain tensioner 3328 1.0 1.0
Replace cam support plate O-rings 3337 3.0 3.0

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-76


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-10. Engine


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
Replace cam support plate 3338 3.2 3.2
Replace cam support bearing/cams/secondary cam chain/tensioner 3341 2.0 2.0
Replace oil pump and/or O-rings 3342 2.7 2.7
Replace cam bearing crankcase one bearing 3343 3.0 3.0
two bearings 3354 2.0 2.0
By pass valve inspection 3354 2.0 2.0
CRANKCASE
Replace crankcases California vehicles only includes remove and install engine 3406 7.6 7.6
Replace crankcases includes remove and install engine 3406 7.3 7.3
Seal crankcase only 3407 6.4 6.4
Replace flywheels includes remove and install engine 3411 6.5 6.5
Replace left or right side main bearing California vehicles only 3412 6.5 6.5
Replace left or right side main bearing 3412 6.4 6.4
Piston jet/O-ring one 3413 2.0 2.0
both 3414 2.4 2.4
Check flywheel trueness before assembly or after removal 3420 0.1 0.1
True flywheels after removal includes piston removal and reinstallation 3421 0.5 0.5
Recondition cylinder heads head removed (for non-related repairs One head 3425 1.0 1.0
both heads 3426 2.0 2.0
Replace piston rings cylinders removed (for non-related repairs deglaze only) 3428 0.3 0.3
Replace pistons cylinders removed (for non-related repairs) includes resizing
3430 1.4 1.4
cylinders
Replace Crank positions sensor O-ring. 3403 0.1 0.1
BALANCER SYSTEM
Replace balancer shaft/crankcase bearing 3450 7.6 7.6
Replace balancer bearing/support 3452 7.3 7.3
Replace balancer system chain 3454 7.2 7.2

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-77


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-10. Engine


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
Replace balancer crankshaft sprocket 3456 7.4 7.4
Replace balancer shaft sprocket/nut/spacer 3458 7.1 7.1
Replace balancer bracket assembly 3460 7.2 7.2
Replace balancer blade guide - front, rear, long 3462 6.8 6.8
Replace viton oil interconnect 3464 6.7 6.7
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1
Replace carburetor* *Valid only on BRY, and BLY models (carbureted) 3506 0.4 0.4
Replace induction module seal *Valid only on BYB and BZB models (Injected) 3510 0.7 0.7
Replace intake manifold and/or gasket one or both* *Valid only on BRY, and BLY models (carbureted) 3511 0.7 0.7
Replace external fuel supply hose- EFI 3514 0.2 0.2
Replace carburetor float valve or jet, or check float level or seal* *Valid only on BRY, and BLY models (carbureted) 3516 0.5 0.5
Replace accelerator pump *Valid only on BRY, and BLY models (carbureted) 3521 0.5 0.5
Replace enrichener cable* *Valid only on BRY, and BLY models (carbureted) 3523 0.4 0.4
Replace carburetor diaphragm* *Valid only on BRY, and BLY models (carbureted) 3524 0.5 0.5
EVAPORATIVE EMISSIONS SYSTEM
Replace canister California vehicles only 3527 0.2 0.2
Replace vapor valve 3528 0.1 0.1
Replace any one hose 3529 0.1 0.1

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-78


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-11. Drive and Clutch


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
DRIVE
Adjust primary chain --- 0.2 0.2
Replace primary chain 4002 0.9 0.9
Replace engine sprocket 4003 0.9 0.9
Replace primary chain tensioner or pad 4033 0.5 0.5
Replace engine sprocket seal 4005 1.1 1.1
Replace primary cover 4007 0.4 0.3
Replace primary cover gasket 4009 0.4 0.3
Replace primary inspection cover and/or O-ring 4001 0.1 0.1
Replace inner primary case and/or mainshaft bearing 4008 2.3 2.3
CLUTCH
Adjust clutch --- 0.2 0.2
Replace release cable assembly 4006 0.8 0.8
Service the clutch includes disassembly, cleaning, inspection, repair, assembly,
4011 1.3 1.3
and adjustment
Replace clutch release bearing and/or push rod end 4016 0.4 0.4
Replace clutch release mechanism (ball ramp) and/or cover 4018 0.5 0.6

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-79


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-12. Transmission


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
TRANSMISSION CASE
Replace transmission case 4304 5.1 5.1
Replace transmission complete 4305 3.7 3.7
Overhaul transmission includes disassembly, cleaning,inspection, replacing parts
4306 4.6 4.6
(transmission case in frame)
Replace transmission sprocket 4309 2.2 2.2
Replace main drive gear oil seal in transmission case 4311 2.3 2.3
Replace mainshaft oil seal in main drive gear 4316 2.2 2.2
Replace side door gasket 4321 2.8 2.8
Replace shifter drum includes removal and installation 4331 2.2 2.2
Replace shifter arm assembly or springs includes adjusting gear engagement 4336 3.0 3.0
Replace transmission top cover and/or gasket includes oil tank and starter removal 4341 2.0 2.0
Replace shifter forks and/or shaft includes checking gear engagement 4343 0.9 0.9
Replace side door bearing one 4348 3.0 3.0
both 4351 3.1 3.1
Replace transmission case countershaft bearing 4361 2.9 2.9
Replace main drive gear and/or bearing 4366 5.0 5.0
Replace side cover gasket 4368 0.5 0.5
Replace shift pedal and/or lever one or both 4372 0.1 0.1
Replace transmission shifter shaft seal 4390 2.2 2.2
Replace vehicle speed sensor o-ring 4380 0.2 0.2
Ream shifter lever bearing sleeve (after installation) 4393 0.2 0.2

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-80


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-13. OEM Accessories


MODELS
ITEM DESCRIPTION LABOR CODE
BRY, BYB BLY, BZB
ACCESSORIES
Replace tank trim 6507 0.1 0.1
Replace sissy bar 6511 --- ---
Replace mirror 6513 0.1 0.1
Replace backrest 6515 --- ---
Replace windshield 6517 --- ---
Replace one saddlebag 6518 --- ---
Replace one saddlebag bracket 6519 --- ---

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual, and Electrical
Diagnostic Manual.
GENERAL
Lights and accessories- excluding turn signals 5016 0.3 0.3 0.3 0.3
Replace connector anchor 5023 0.1 0.1 0.1 0.1
Replace main wiring harness 5026 2.1 2.1 2.0 2.0
Replace rear fender wiring harness 5036 0.8 0.8 --- ---
Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2
accessory circuit 5043 0.2 0.2 0.2 0.2
Replace electrical box 5047 0.2 0.2 0.2 0.2
Replace circuit breaker or fuse 5145 0.2 0.2 0.2 0.2
Replace fuse block 5196 0.4 0.4 0.3 0.3

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-81


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2
Diagnose charging system open/grounded stator 5312 1.4 1.4 1.2 1.2
Diagnose system AC output 5314 1.4 1.4 1.4 1.4
Diagnose charging system regulator failure 5315 0.5 0.5 0.5 0.5
Diagnose charging system voltage output 5316 0.5 0.5 0.5 0.5
Diagnose charging system replace rotor 5319 1.4 1.4 1.1 1.1
STARTER CIRCUIT
Starter inoperative open/shorted/ground motor 5817 1.6 1.6 1.5 1.5
Starter inoperative start button 5818 0.9 0.9 0.9 0.9
Starter inoperative solenoid clicks; poor starter or battery connections 5822 0.1 0.1 0.1 0.1
Starter inoperative solenoid clicks; poor relay or solenoid connections,
5823 0.3 0.3 0.3 0.3
or bad relay contacts
Starter inoperative solenoid clicks; poor starter to battery connections,
5824 0.5 0.5 0.5 0.5
ground connections, or bad solenoid contacts
Starter inoperative damaged motor 5825 1.6 1.6 1.5 1.5
Starter inoperative relay click; open in relay wiring 5827 0.5 0.5 0.5 0.5
Starter inoperative nothing clicks; poor relay ground 5828 0.3 0.3 0.3 0.3
Starter inoperative nothing clicks; short to voltage 5830 0.4 0.4 0.4 0.4
Starter inoperative nothing clicks; open in wiring to or from starter but-
5831 0.6 0.6 0.6 0.6
ton
Starter inoperative starter relay 5832 0.2 0.2 0.2 0.2
Starter spins, but does not engage jackshaft 5850 1.1 1.1 1.1 1.1
Slow starter crank or starter stalls poor starter to battery connections, ground connec-
5835 0.2 0.2 0.2 0.2
tions,
Starter spins clutch 5837 1.8 1.8 1.7 1.7
Starter inoperative nothing clicks, TSM / TSSM 5838 0.4 0.4 0.4 0.4

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-82


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
Replace starter solenoid, contacts includes starter motor removal 5845 1.8 1.8 1.7 1.7
Relay clicks binding 5850 1.1 1.1 1.1 1.1
Starter binding Replace solenoid 5860 1.8 1.8 1.7 1.7
Starter inoperative TSSM 6791 0.7 0.7 0.7 0.7
Starter inoperative Connector 6792 0.5 0.5 0.5 0.5
Starter inoperative Open 6793 0.4 0.4 0.4 0.4
Starter inoperative Open 6805 0.4 0.4 0.4 0.4
Starter inoperative Open 6806 0.5 0.5 0.5 0.5
Replace starter solenoid coil includes starter motor removal 5838 0.4 0.4 0.4 0.4
SWITCHES
Replace ignition switch 5129 0.2 0.2 0.2 0.2
Replace rear stoplight switch includes filling/bleeding
5141 0.4 0.4 0.4 0.4
brakes
Replace transmission neutral switch (includes diagnosis and
5157 0.6 0.6 0.6 0.6
loosening oil tank)
Replace oil pressure switch (includes diagnosis) 5161 0.3 0.3 0.3 0.3
Replace passing lamp switch FLSTC 5167 0.1 0.1 --- ---
Replace left upper handlebar switch 5171 0.5 0.5 0.5 0.5
Replace right upper handlebar switch 5173 0.7 0.7 0.7 0.7
Replace front brake light switch 5176 0.6 0.6 0.6 0.6
Replace left upper handlebar switch housing 5177 0.2 0.2 0.2 0.2
Replace left lower handlebar switch housing 5178 0.2 0.2 0.2 0.2
Replace right upper handlebar switch housing 5179 0.2 0.2 0.2 0.2
Replace right lower handlebar switch housing 5180 0.4 0.4 0.4 0.4
LIGHTS
Replace headlight bracket includes adjustment 5181 0.2 0.2 0.2 0.2
Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.5 0.5 0.5 0.5
Replace indicator lamp assembly 5191 0.2 0.2 0.2 0.2

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-83


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
Replace tail lamp bulb or lens includes diagnosis 5197 0.1 0.1 0.1 0.1
Replace tail lamp assembly or circuit board 5215 0.2 0.2 0.2 0.2
Replace turn signal light assembly front 5201 1.0 1.0 0.5 0.5
rear 5205 0.3 0.3 0.3 0.3
BATTERY/HORN
Replace the battery 5705 0.3 0.3 0.3 0.3
Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual, and Electrical
Diagnostic Manual.
INSTRUMENTS
Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3
Replace console 6012 0.2 0.2 0.2 0.2
Replace speedo reset boot 6043 0.1 0.1 0.1 0.1
Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3
B1004 Fuel level sender low Repair speedometer [39B] terminal 9/Fuel Sender
[141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W 6034 --- 0.4 --- 0.4
wire)-short or open
B1004 Fuel level sender low Replace fuel gauge sender 6035 --- 0.6 --- 0.6
B1004 Fuel level sender low Repair speedometer [39B] terminal 9/Fuel Sender
7182 --- 0.4 --- 0.4
[141]terminal 2 (Y/W wire)-short or open
B1004 Fuel level sender low Repair fuel gauge connector [117] 7183 --- 0.4 --- 0.4
B1004 Fuel level sender low Repair fuel gauge connector [117] terminal 1 (O
7184 --- 0.5 --- 0.5
wire) and fuse
B1004 Fuel level sender low Repair fuel gauge connector [117] terminal 4 (BK
7186 --- 0.3 --- 0.3
wire) and ground is open
B1005 Fuel level sender open/high Replace fuel gauge sender 6035 --- 0.6 --- 0.6
B1005 Fuel level sender open/high Repair speedometer [39B] terminal 9/Fuel Sender
[141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W 6069 --- 0.3 --- 0.3
wire)-short to volts
B1006 Speedometer accessory line over voltage Code not present 7770 0.2 0.2 0.2 0.2

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-84


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
B1006 Speedometer accessory line over voltage Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2
B1007 Speedometer ignition line voltage Code not present 7770 0.2 0.2 0.2 0.2
B1007 Speedometer ignition line voltage Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2
B1008 Trip switch closed Replace trip switch 6001 0.3 0.3 0.3 0.3
B1008 Trip switch closed Replace trip switch boot 6002 0.2 0.2 0.2 0.2
B1008 Trip switch closed Replace speedometer 6020 0.3 0.3 0.3 0.3
TURN SIGNALS/SECURITY SYSTEM
No security lamp TSM\TSSM [30B] terminal 4 to speedometer [39B]
6735 0.4 0.4 0.4 0.4
terminal 4 (BN/V wire) is open
No security lamp TSM\TSSM [30B] terminal 4 to speedometer [39B]
6736 0.4 0.4 0.4 0.4
terminal 4 (BN/V wire) is shorted to ground
No security lamp Replace TSM\TSSM 6737 0.5 0.5 0.5 0.5
No security lamp Replace speedometer 6738 0.4 0.4 0.4 0.4
No security lamp Mate connector [30] 6739 0.3 0.3 0.3 0.3
No security lamp Replace TSM\TSSM 6740 0.7 0.7 0.7 0.7
No security lamp TSSM [30B] terminal 2 (GY wire) and ignition fuse is
6741 0.5 0.5 0.5 0.5
open
No security lamp TSSM [30B] terminal 12 (BK wire) and ground is
6742 0.4 0.4 0.4 0.4
open
No security lamp TSSM [30B] terminal 1 (BN/GY wire) and battery
6743 0.4 0.4 0.4 0.4
fuse is open
No security lamp Replace battery fuse 6744 0.3 0.3 0.3 0.3
No security lamp Main fuse terminal A (R wire) and battery fuse is
6745 0.4 0.4 0.4 0.4
open
Security lamp on continuously Replace TSM\TSSM 6750 0.5 0.5 0.5 0.5
Security lamp on continuously TSM\TSSM [30B] terminal 4 to speedometer [39B]
6751 0.3 0.3 0.3 0.3
terminal 4 (BN/V wire) is shorted to voltage
Security lamp on continuously Replace speedometer 6752 0.3 0.3 0.3 0.3
Fob signal weak Replace FOB battery 6755 0.1 0.1 0.1 0.1
Fob signal weak Replace FOB 6756 0.1 0.1 0.1 0.1

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-85


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
Fob signal weak Replace TSSM 6757 0.6 0.6 0.6 0.6
Turn signal error 1A - Won't cancel upon completion Replace TSM\TSSM 6773 1.1 1.1 1.1 1.1
Turn signal error 1A - Cancels erratically Locate and repair intermittent open 6855 0.3 0.3 0.3 0.3
Turn signal error 1A - Cancels erratically Locate and repair intermittent short to voltage 6856 0.4 0.4 0.4 0.4
Turn signal error 1A - Cancels erratically Locate and repair intermittent short to ground 6857 0.4 0.4 0.4 0.4
Turn signal error 2A TSSM [30B] terminal 5/6 (V or BN wire) shorted/
6790 0.5 0.5 0.5 0.5
grounded/open
Turn signal error 2A Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7
Turn signal error 2A Mate connector [30] 6792 0.5 0.5 0.5 0.5
Turn signal error 2A TSSM [30B] terminal 2 (GY wire) and ignition fuse is
6793 0.4 0.4 0.4 0.4
open
Turn signal error 2B Replace Bulb 6796 0.2 0.2 0.2 0.2
Turn signal error 2B Repair open ground in lamp circuit 6797 0.3 0.3 0.3 0.3
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN wire) to lamps
6798 0.4 0.4 0.4 0.4
open
Turn signal error 2B Repair open ground in lamp circuit 6799 0.3 0.3 0.3 0.3
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN wire) to lamps
6800 0.4 0.4 0.4 0.4
open
Turn signal error 2C TSSM [30B] terminal 12 (BK wire) and ground is
6805 0.4 0.4 0.4 0.4
open
Turn signal error 2C TSSM [30B] terminal 1 (BN/GY wire) and battery
6806 0.5 0.5 0.5 0.5
fuse is open
Turn signal error 2C Replace battery Fuse 6807 0.3 0.3 0.3 0.3
Turn signal error 2C Main fuse terminal A (R wire) and battery fuse is
6808 0.5 0.5 0.5 0.5
open
Turn signal error 2D Repair open between handlebar switch connector
6810 0.7 0.7 0.7 0.7
[24A] and TSSM [30B]
Turn signal error 2D Replace turn signal switch 6811 1.1 1.1 1.1 1.1
Turn signal error 2D Repair open between connector [24A] and fuseblock 6812 0.7 0.7 0.7 0.7
Turn signal error 2D Repair open between handlebar switch connector
6813 0.7 0.7 0.7 0.7
[22A] and TSSM [30B]

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-86


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
Turn signal error 2D TSSM [30B] terminal 5/6 (V or BN wire) shorted to
6814 0.7 0.7 0.7 0.7
ground
Turn signal error 2D Replace turn signal switch 6815 1.1 1.1 1.1 1.1
Turn signal error 2D Repair open between connector [22A] and fuseblock 6816 0.8 0.8 0.8 0.8
Turn signal error 3A - Bulbs flash at double rate-all work Replace bulb 6820 0.2 0.2 0.2 0.2
Turn signal error 3A - Bulbs flash at double rate-all work Remove corrosion 6821 0.2 0.2 0.2 0.2
Turn signal error 3A - Bulbs flash at double rate-all work Remove corrosion/replace bulb 6822 0.6 0.6 0.6 0.6
Turn signal error 3A - Bulbs flash at double rate-all work Replace bulb connections/lamp assembly 6823 0.5 0.5 0.5 0.5
Turn signal error 3A - Bulbs flash at double rate-all work Replace TSM\TSSM 6824 0.9 0.9 0.9 0.9
B0563 Battery voltage high - TSSM Code not present 7770 0.2 0.2 0.2 0.2
B0563 Battery voltage high - TSSM Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2
B1121 Left turn output fault TSSM terminal 5 (V wire) shorted/grounded/open 6790 0.5 0.5 0.5 0.5
B1121 Left turn output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7
B1121 Left turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2
B1121 Left turn output fault Replace bulb connections/lamp assembly 6823 0.5 0.5 0.5 0.5
B1122 Right turn output fault TSSM terminal 6 (BN wire) shorted/grounded/open 6790 0.5 0.5 0.5 0.5
B1122 Right turn output fault Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7
B1122 Right turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2
Replace bulb connections/lamp assembly 6823 0.5 0.5 0.5 0.5
B1131 Alarm output open/low Repair alarm (terminal B) circuit (LGN/BN wire)-
6830 0.4 0.4 0.4 0.4
open
B1131 Alarm output open/low Repair alarm (terminal B) circuit (LGN/BN wire)-
6831 0.4 0.4 0.4 0.4
grounded
B1131 Alarm output open/low Replace siren 6832 0.3 0.3 0.3 0.3
B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7
B1131 Alarm output open/low Repair alarm (terminal C) circuit (BK wire)-open 6834 0.4 0.4 0.4 0.4
B1131 Alarm output open/low Repair alarm (terminal A) circuit (BN/GY wire)-open 6835 0.4 0.4 0.4 0.4
B1132 Alarm output high Repair alarm (terminal B) circuit (LGN/BN wire)-
6817 0.3 0.3 0.3 0.3
shorted to volts

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-87


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
B1132 Alarm output high Replace siren 6832 0.3 0.3 0.3 0.3
B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7
B1134 Starter output high TSSM terminal 9/starter relay (TN/GN wire)-short to
6840 0.3 0.3 0.3 0.3
volts
B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2
B1134 Starter output high Replace TSM/TSSM 6842 0.5 0.5 0.5 0.5
B1135 Accelerometer fault Replace TSM/TSSM 6845 0.3 0.3 0.3 0.3
B1141 Ignition switch low TSSM terminal 2 and ignition fuse (GY wire) open 6793 0.4 0.4 0.4 0.4
B1141 Ignition switch low Replace TSM/TSSM 6791 0.7 0.7 0.7 0.7
B1141 Ignition switch low Repair TSSM terminal/connections 6709 0.4 0.4 0.4 0.4
ENGINE MANAGEMENT
P0106 MAP Unstable ICM (BLK) terminal 3/MAP terminal C (R/W wire)
7631 0.3 --- 0.3 ---
open
P0106 MAP Unstable Repair ICM terminal/connections 7632 0.3 --- 0.3 ---
P0106 MAP Unstable ICM (BLK) terminal 11/MAP terminal B (V/W wire)
7633 0.4 --- 0.4 ---
open/grounded
P0106 MAP Unstable Replace MAP sensor 7634 0.7 --- 0.7 ---
P0106 MAP Unstable ICM [10B] terminal 4 and MAP [80B] terminal A (BK/
7636 0.4 --- 0.4 ---
W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7630 0.4 0.3 0.4 0.3
P0107 MAP sensor open/low ICM [10B] terminal 11 to MAP [80B] terminal B (V/W
7633 0.4 --- 0.4 ---
wire) open/grounded
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and terminal C
7637 0.4 --- 0.4 ---
(R/W wire) shorted
P0107 MAP sensor open/low ICM [10B] terminal 3 /MAP [80B] terminal C (R/W
7638 0.5 --- 0.5 ---
wire) open/grounded
P0107 MAP sensor open/low Replace vehicle speed sensor 7639 0.4 --- 0.4 ---
P0107 MAP sensor open/low MAP [80B] sensor terminal C to ECM [78B] terminal
7640 --- 0.5 --- 0.5
14 (R/W wire) open/grounded
P0107 MAP sensor open/low Replace ECM/ICM 7641 0.6 0.6 0.6 0.6

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-88


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P0107 MAP sensor open/low MAP terminal C (R/W wire) and terminal A (B/W
7642 --- 0.6 --- 0.6
wire) shorted
P0107 MAP sensor open/low MAP [80B] sensor terminal B to ECM [78B] terminal
7645 --- 0.6 --- 0.6
25 (V/W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7650 0.6 0.6 0.6 0.6
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and terminal B
7655 0.5 0.5 0.5 0.5
(V/W wire) shorted
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and terminal B (V/
7618 0.3 --- 0.3 ---
W wire) shorted
P0108 MAP sensor high MAP [80B] terminal A and ICM [10B] terminal 4 (BK/
7647 0.4 --- 0.4 ---
W wire) open
P0108 MAP sensor high MAP [80B] sensor terminal C (R/W wire) short to
7635 0.3 0.4 0.3 0.4
battery volts
P0108 MAP sensor high Replace ECM/ICM 7641 0.6 0.6 0.6 0.6
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and terminal B (V/
7643 --- 0.6 --- 0.6
W wire) shorted
P0108 MAP sensor high MAP [80B] sensor terminal B (V/W wire) short to
7644 0.3 0.3 0.3 0.3
battery volts
P0108 MAP sensor high MAP [80B] terminal A (BK/W wire) ECM [78B] ter-
7646 --- 0.6 --- 0.6
minal 26 open
P0108 MAP sensor high Replace MAP sensor 7650 0.6 0.6 0.6 0.6
P0112 IAT sensor voltage low Replace intake air temperature (IAT) sensor 7725 --- 0.9 --- 0.9
P0112 IAT sensor voltage low IAT circuit A (LGN/Y wire) and B (BK/W wire)
7730 --- 0.5 --- 0.5
shorted
P0112 IAT sensor voltage low Replace ECM 7735 --- 0.5 --- 0.5
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) to ECM [78B] termi-
7750 --- 0.6 --- 0.6
nal 7 short to ground
P0112 IAT sensor voltage low Replace intake air temperature (IAT) sensor 7760 --- 1.1 --- 1.1
P0113 IAT sensor open/high Replace intake air temperature (IAT) sensor 7725 --- 0.9 --- 0.9
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal
7732 --- 0.6 --- 0.6
26 open

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-89


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P0113 IAT sensor open/high Replace ECM 7740 --- 0.7 --- 0.7
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) and ECM [78B] ter-
7745 --- 0.4 --- 0.4
minal 7 short to voltage
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal
7750 --- 0.6 --- 0.6
7 open
P0113 IAT sensor open/high Replace intake air temperature (IAT) sensor 7760 --- 1.1 --- 1.1
P0117 ET sensor low Replace engine temperature (ET) sensor 7710 --- 0.4 --- 0.4
P0117 ET sensor low ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y
7675 --- 0.3 --- 0.3
wire) short to ground
P0117 ET sensor low Replace ECM 7680 --- 0.4 --- 0.4
P0117 ET sensor low ET sensor [90B] A (PK/Y wire) and B (BK/W wire)
7731 --- 0.5 --- 0.5
shorted
P0118 ET sensor open ET sensor [90B] terminal A and ECM [78B] terminal
7686 --- 0.5 --- 0.5
6 (PK/Y wire) open
P0118 ET sensor open ET sensor [90B] terminal A and ECM [78B] terminal
7687 --- 0.3 --- 0.3
6 (PK/Y wire) short to voltage
P0118 ET sensor open ET sensor [90B] A (PK/Y wire)and ECM [78B]
7690 --- 0.3 --- 0.3
terminal14 (R/W wire) shorted
P0118 ET sensor open Replace engine temperature (ET) sensor 7710 --- 0.4 --- 0.4
P0118 ET sensor open Replace ECM 7685 --- 0.8 --- 0.8
P0118 ET sensor open ET sensor [90B] B and ECM [78B] terminal 26 (B/W
7695 --- 0.5 --- 0.5
wire) open
P0122 TP sensor open/low Replace vehicle speed sensor (VSS) 6010 --- 1.1 --- 1.1
P0122 TP sensor open/low Replace ECM 7565 --- 0.6 --- 0.6
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] ter-
7580 --- 0.5 --- 0.5
minal 24 open
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] termi-
7584 --- 0.7 --- 0.7
nal 14 short to ground
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and terminal A (BK/
7585 --- 0.5 --- 0.5
W wire) shorted

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-90


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and terminal A (BK/W
7586 --- 0.8 --- 0.8
wire) shorted
P0122 TP sensor open/low Replace throttle position sensor 7590 --- 1.7 --- 1.7
P0122 TP sensor open/low Replace throttle position sensor 7595 --- 1.2 --- 1.2
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B] ter-
7605 --- 0.7 --- 0.7
minal 24 short to ground
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B] termi-
7615 --- 0.8 --- 0.8
nal 14 open
P0122 TP sensor open/low Replace MAP sensor 7650 --- 0.6 --- 0.6
P0122 TP sensor open/low Replace vehicle speed sensor (VSS) 7967 --- 0.6 --- 0.6
P0123 TP sensor high Replace ECM 7555 --- 0.5 --- 0.5
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ECM [78B] ter-
7575 --- 0.5 --- 0.5
minal 24 short to voltage
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and terminal A (BK/
7587 --- 0.5 --- 0.5
W wire) shorted
P0123 TP sensor high Replace throttle position sensor (TPS) 7595 --- 1.2 --- 1.2
P0123 TP sensor high TP sensor [88B] A (BK/W wire) and ECM [78B] ter-
7610 --- 0.5 --- 0.5
minal 24 open
P0123 TP sensor high TP sensor [88B] B (R/W wire) and ECM [78B] termi-
7619 --- 0.8 --- 0.8
nal 14 short to voltage
P0261 Front injector open/low Replace injector 7795 --- 0.7 --- 0.7
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire)/ECM
7805 --- 0.6 --- 0.6
[78B] terminal 19/21 open
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire) short
7808 --- 0.6 --- 0.6
to ground
P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/system relay
7825 --- 0.7 --- 0.7
terminal 87 open
P0261 Front injector open/low Replace ECM 7850 --- 0.7 --- 0.7
P0262 Front injector high Replace injector 7795 --- 0.7 --- 0.7
P0262 Front injector high injector circuit [84\85] B (W/Y or GN/GY wire) short
7809 --- 0.5 --- 0.5
to voltage

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-91


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P0262 Front injector high Replace ECM 7815 --- 0.6 --- 0.6
P0263 Rear injector open/low Replace injector 7795 --- 0.7 --- 0.7
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY wire) ECM
7805 --- 0.6 --- 0.6
[78B] terminal 19/21 open
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY wire) short
7808 --- 0.6 --- 0.6
to ground
P0263 Rear injector open/low Injector circuit [84\85] A (Y/GN wire)/system relay
7825 --- 0.7 --- 0.7
terminal 87 open
P0263 Rear injector open/low Replace ECM 7850 --- 0.7 --- 0.7
P0264 Rear injector high Replace injector 7795 --- 0.7 --- 0.7
P0264 Rear injector high Injector circuit [84\85] B (W/Y or GN/GY wire) short
7809 --- 0.5 --- 0.5
to voltage
P0264 Rear injector high Replace ECM 7815 --- 0.6 --- 0.6
P0371 CKP Open/low CKP [79B] terminal 1 (R wire) short to CKP terminal
7030 0.4 --- 0.4 ---
2 (BK wire)
P0371 CKP Open/low Repair ICM\ECM connections 7980 0.3 --- 0.3 ---
P0371 CKP Open/low Replace crankshaft position (CKP) sensor 7981 0.5 --- 0.5 ---
P0371 CKP Open/low Clean or repair crankshaft position (CKP) sensor
7982 0.4 --- 0.4 ---
connector
P0371 CKP Open/low Replace ICM\ECM 7983 0.8 --- 0.8 ---
P0371 CKP Open/low CKP [79B] terminal 2 (BK wire) to ICM [10B] termi-
7986 0.5 --- 0.5 ---
nal 9 open\ground
P0371 CKP Open/low CKP [79B] terminal 1 (R wire) to ICM [10B] terminal
7987 0.5 --- 0.5 ---
8 open\ground
P0372 CKP shorted high CKP [79B] terminal 1 (R wire) short to CKP terminal
7030 0.4 --- 0.4 ---
2 (BK wire)
P0372 CKP shorted high Repair damaged CKP wiring 7031 0.3 --- 0.3 ---
P0372 CKP shorted high Repair ICM\ECM connections 7980 0.3 --- 0.3 ---
P0372 CKP shorted high Replace crankshaft position (CKP) sensor 7981 0.5 --- 0.5 ---
P0372 CKP shorted high Clean or repair crankshaft position (CKP) sensor
7982 0.4 --- 0.4 ---
connector

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-92


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P0372 CKP shorted high Replace ICM\ECM 7983 0.8 --- 0.8 ---
P0372 CKP shorted high CKP [79B] terminal 2 (BK wire) to ICM [10B] termi-
7696 0.4 --- 0.4 ---
nal 9 shorted to voltage
P0372 CKP shorted high CKP [79B] terminal 1 (R wire) to ICM [10B] terminal
7697 0.5 --- 0.5 ---
8 shorted to voltage
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short to CKP terminal
7030 --- 0.4 --- 0.4
2 (BK wire)
P0373 CKP sensor intermittent Repair ECM connections 7980 --- 0.3 --- 0.3
P0373 CKP sensor intermittent Replace crankshaft position (CKP) sensor 7981 --- 0.4 --- 0.4
P0373 CKP sensor intermittent Clean or repair crankshaft position (CKP) sensor 7982 --- 0.3 --- 0.3
P0373 CKP sensor intermittent Replace ECM 7983 --- 0.5 --- 0.5
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM [78B] termi-
7986 --- 0.5 --- 0.5
nal 12 open\grounded
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM [78B] termi-
7987 --- 0.4 --- 0.4
nal 30 open\grounded
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) short to CKP terminal
7030 0.4 0.4 0.4 0.4
2 (BK wire)
P0374 CKP sensor synch error Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3
P0374 CKP sensor synch error Replace crankshaft position (CKP) sensor 7981 0.5 0.4 0.5 0.4
P0374 CKP sensor synch error Clean or repair crankshaft position (CKP) sensor 7982 0.4 0.3 0.4 0.3
P0374 CKP sensor synch error Replace ICM\ECM 7983 0.8 0.5 0.8 0.5
P0374 CKP sensor synch error CKP [79B] terminal 2 (BK wire) to ECM [78B] termi-
7986 0.5 0.5 0.5 0.5
nal 12 open\ground
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) to ECM [78B] termi-
7987 0.5 0.4 0.5 0.4
nal 30 open\ground
P0501 Vehicle speed signal low VSS terminal B (W/GN wire) to ICM [10B] terminal
7611 0.4 --- 0.4 ---
10 open, grounded
P0501 Vehicle speed signal low Clean or repair vehicle speed sensor (VSS) 7939 0.4 0.4 0.4 0.4
P0501 Vehicle speed signal low Repair vehicle speed sensor (VSS) connector 7953 0.3 0.3 0.3 0.3
P0501 Vehicle speed signal low Repair ECM connections 7956 --- 0.4 --- 0.4

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-93


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire) shorted to termi-
7966 --- 0.4 --- 0.4
nal C (BK wire)
P0501 Vehicle speed signal low Replace vehicle speed sensor (VSS) 7967 0.6 0.6 0.6 0.6
P0501 Vehicle speed signal low Replace ICM\ECM 7968 0.6 0.6 0.6 0.6
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ICM BK termi-
7612 0.4 --- 0.4 ---
nal 10 open, shorted
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ICM BK 3 open 7613 0.5 --- 0.5 ---
P0502 VSS sensor high VSS [65B] terminal C (BK wire) ICM [10B] ground
7614 0.7 --- 0.7 ---
terminal open
P0502 VSS sensor high Replace vehicle speed sensor (VSS) 7639 --- 0.4 --- 0.4
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B] ter-
7917 --- 0.3 --- 0.3
minal 14 short to voltage
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B]
7918 --- 0.4 --- 0.4
terminal 33 short to voltage
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B] ter-
7919 --- 0.3 --- 0.3
minal 14 open
P0502 VSS sensor high VSS [65B] terminal C (BK wire) to ECM [78B] termi-
7921 --- 0.4 --- 0.4
nal 10 open
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) shorted to termi-
7922 0.6 0.6 0.6 0.6
nal A (R/W wire)
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM [78B]
7938 --- 0.4 --- 0.4
terminal 33 open
P0502 VSS sensor high Clean or repair vehicle speed sensor (VSS) 7939 0.4 0.4 0.4 0.4
P0502 VSS sensor high Repair vehicle speed sensor (VSS) connector 7953 0.3 0.3 0.3 0.3
P0502 VSS sensor high Repair ECM connections 7956 --- 0.4 --- 0.4
P0502 VSS sensor high Replace vehicle speed sensor (VSS) 7967 0.6 0.6 0.6 0.6
P0502 VSS sensor high Replace ICM\ECM 7968 0.6 0.6 0.6 0.6
P0505 Loss of idle speed control IAC system OK, may use with other codes 7028 --- 0.5 --- 0.5
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] terminal 18 (BK/
7476 --- 0.6 --- 0.6
PK wire) short to voltage

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-94


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] terminal 35(BE/
7477 --- 0.6 --- 0.6
GN wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36 (BN/
7478 --- 0.6 --- 0.6
R wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17 (BK/
7479 --- 0.6 --- 0.6
O wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN wire) shorted to termi-
7483 --- 0.6 --- 0.6
nal B (BN/R wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire) shorted to termi-
7484 --- 0.6 --- 0.6
nal D (BK/O wire)
P0505 Loss of idle speed control IAC [87B] terminal D (BK/O wire) shorted to terminal
7488 --- 0.6 --- 0.6
A (BE/GN wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire) shorted to termi-
7489 --- 0.6 --- 0.6
nal B (BN/R wire)
P0505 Loss of idle speed control Replace idle air control (IAC) 7490 --- 0.5 --- 0.5
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17 (BK/
7493 --- 0.5 --- 0.5
O wire) open/grounded
P0505 Loss of idle speed control ECM [78B] Fuse terminal E/A and ECM [78B] ter-
7494 --- 0.3 --- 0.3
minal 31(BE/GY wire) open
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] terminal 18
7495 --- 0.5 --- 0.5
(BK\PK wire) open/grounded
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] terminal 35 (BE/
7496 --- 0.5 --- 0.5
GN wire) open/grounded
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36 (BN/
7498 --- 0.5 --- 0.5
R wire) open/grounded
P0505 Loss of idle speed control Repair ECM connections 7515 --- 0.4 --- 0.4
P0505 Loss of idle speed control Replace ECM 7516 --- 0.6 --- 0.6
P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2
P0562 Battery voltage low Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2
P0562 Battery voltage low Repair ground circuit (BK wire) high resistance 7775 0.4 0.4 0.4 0.4
P0562 Battery voltage high Repair ignition circuit (W/BK wire) high resistance 7776 0.4 0.4 0.4 0.4

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-95


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2
P0563 Battery voltage high Repair charging system/accompanies other codes 7771 0.2 0.2 0.2 0.2
P0602 ICM flash error Replace ECM 7913 0.7 --- 0.7 ---
P0602 ICM flash error Code not present 7931 0.2 --- 0.2 ---
P0603 ECM/ICM EEPROM error Replace ECM/ICM 7913 0.7 0.7 0.7 0.7
P0603 ECM/ICM EEPROM error Code not present 7931 0.2 0.2 0.2 0.2
P0604 RAM memory error Replace ECM 7913 0.7 --- 0.7 ---
P0604 RAM memory error Code not present 7931 0.2 --- 0.2 ---
P0605 ECM flash Error Replace ECM 7983 0.8 0.5 0.8 0.5
P0605 ECM flash Error System OK 7931 0.2 0.2 0.2 0.2
P0607 A to D error Replace ECM 7913 0.7 --- 0.7 ---
P0607 A to D error System OK 7931 0.2 --- 0.2 ---
P1001 System relay coil open/low System relay terminal 85 to ECM [78B] terminal 4
7923 --- 0.3 --- 0.3
(GN/O wire) grounded
P1001 System relay coil open/low System Relay terminal 85 to ECM [78B] terminal 4
7901 --- 0.4 --- 0.4
(GN/O wire) open
P1001 System relay coil open/low System relay terminal 86 to right hand control [22B]
7903 --- 0.3 --- 0.3
terminal 4 (W/BK wire) open
P1001 System relay coil open/low Replace system relay 7904 --- 0.3 --- 0.3
P1001 System relay coil open/low Replace ECM 7906 --- 0.4 --- 0.4
P1002 System relay high/shorted Replace ECM 7902 --- 0.4 --- 0.4
P1002 System relay high/shorted System relay terminal 85/ECM [78B] terminal 4(GN/
7908 --- 0.4 --- 0.4
O wire) short to volts
P1002 System relay contacts open Replace system relay 7909 --- 0.3 --- 0.3
P1003 System relay contacts open Fuel pump fuse to fuel pump [86B] (O/GY wire)
7852 --- 0.5 --- 0.5
shorted to ground
P1003 System relay contacts open System relay terminal 87/coil/injector terminal A (Y/
7888 --- 0.4 --- 0.4
GN wire) open/ground
P1003 System relay contacts open System relay terminal 30 to ECM [78B] terminal 31
7889 --- 0.4 --- 0.4
(BE/GY wire) open\grounded

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-96


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P1003 System relay contacts open Replace system relay 7904 --- 0.3 --- 0.3
P1003 System relay contacts open Replace fuel pump 7924 --- 1.2 --- 1.2
P1003 System relay contacts open ECM [78B] terminal 29 and ignition coil [83B] termi-
7934 --- 0.6 --- 0.6
nal D (BE/O wire) grounded
P1003 System relay contacts open ECM [78B] terminal 11 and ignition coil [83B] termi-
7936 --- 0.6 --- 0.6
nal C (Y/BE wire) grounded
P1003 System relay contacts open Harness inspection/wiggle test/electrical panel
7937 --- 0.5 --- 0.5
removal/replace ECM fuse
P1004 System relay contacts closed ECM [78B] terminal 11 and ignition coil [83 B] termi-
7865 --- 0.3 --- 0.3
nal D (Y/BE wire) is shorted to voltage
P1004 System relay contacts closed ECM [78B] terminal 29 and ignition coil [83 B] termi-
7866 --- 0.3 --- 0.3
nal C (BE/O wire) is shorted to voltage
P1004 System relay contacts closed Replace system relay 7911 --- 0.2 --- 0.2
P1004 System relay contacts closed System relay terminal 87/coil/injector terminal A (Y/
7912 --- 0.3 --- 0.3
GN wire) is shorted to voltage
P1004 System relay contacts closed Harness inspection/wiggle test/electrical panel
7918 --- 0.4 --- 0.4
removal/replace system relay
P1004 System relay contacts closed Fuel pump connector [141B] terminal D is open 7926 --- 0.4 --- 0.4
P1004 System relay contacts closed Repair fuel pump connections at connector [141] 7927 --- 0.4 --- 0.4
P1004 System relay contacts closed System relay terminal 85 to ECM [78B] terminal
7929 --- 0.3 --- 0.3
4(GN/O wire) grounded
P1009 Incorrect password Perform ECM/ICM/TSSM module replace procedure 6701 0.5 0.5 0.5 0.5
P1009 Incorrect password Replaced TSSM, system now ok 6702 0.5 0.5 0.5 0.5
P1009 Incorrect password Replace ICM/ECM & reprogram 6703 1.0 1.0 1.0 1.0
P1010 Missing password Data link [91A] terminal 3/ECM [78B] terminal 5(ICM
6704 0.4 0.4 0.4 0.4
[10] BK 12)/TSSM [30] terminal 3 open
P1010 Missing password Data link [91A] terminal 3/ECM [78B] 5 (ICM [10B]
6705 0.5 0.5 0.5 0.5
BK 12)/speedometer [39B] terminal 2 short to volts
P1010 Missing password Replaced TSSM, System now ok 6707 0.6 0.6 0.6 0.6
P1010 Missing password Replace ECM/ICM 6708 0.9 0.9 0.9 0.9
P1010 Missing password Repair TSSM connections 6726 0.5 0.5 0.5 0.5

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-97


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P1010 Missing password Repair ECM/ICM connections 7980 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] terminal
7025 --- 0.4 --- 0.4
C (Y/BE wire) open/ground
P1351 Front ignition coil low/open ECM [78B] terminal 29 & ignition Coil [83B] terminal
7026 --- 0.4 --- 0.4
D (BE/O wire) open/ground
P1351 Front ignition coil low/open ICM [10B] terminal 6 & ignition Coil [83B] terminal C
7032 0.4 --- 0.4 ---
(BE/O wire) open/ground
P1351 Front ignition coil low/open ICM [10B] terminal 1 and ignition coil [83B] terminal
7187 0.5 --- 0.5 ---
B (W/BK wire) is open
P1351 Front ignition coil low/open Repair ECM/ICM connections 7301 0.2 0.2 0.2 0.2
P1351 Front ignition coil low/open Replace ignition coil 7856 0.7 0.7 0.4 0.4
P1351 Front ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4
P1351 Front ignition coil low/open Replace ECM/ICM 7870 0.5 0.5 0.5 0.5
P1351 Front ignition coil low/open System relay terminal 87 to ignition coil [83B] termi-
7875 --- 0.4 --- 0.4
nal A (Y/GN wire) is open
P1351 Front ignition coil low/open Harness inspection/wiggle test/electrical panel
7937 --- 0.5 --- 0.5
removal/replace ECM fuse
P1352 Front ignition coil high/shorted Replace ignition coil 7856 0.7 0.7 0.4 0.4
P1352 Front ignition coil high/shorted ECM [78B] terminal 29 to ignition coil [83B] terminal
7865 --- 0.3 --- 0.3
D (BE/O wire) short to voltage
P1352 Front ignition coil high/shorted ICM [10B] terminal 6 to ignition coil [83B] terminal C
7869 0.3 --- 0.3 ---
(BE/O wire) short to voltage
P1352 Front ignition coil high/shorted Replace ECM/ICM 7870 0.5 0.5 0.5 0.5
P1353 Front cylinder-No combustion Replace fuel filter or clean fuel pump screen 7013 --- 0.8 --- 0.8
P1353 Front cylinder-No combustion Repair/replace fuel pump/pressure regulator/fuel
7014 --- 1.0 --- 1.0
line/fuel filter
P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition coil [83B] termi-
7015 --- 0.4 --- 0.4
nal B (GY/BE wire) grounded
P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B] termi-
7016 --- 0.4 --- 0.4
nal B (GY/BE wire) open
P1353 Front cylinder-No combustion Seat spark plug connections 7537 --- 0.2 --- 0.2

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-98


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P1353 Front cylinder-No combustion Repair spark plug connections 7538 --- 0.2 --- 0.2
P1353 Front cylinder-No combustion Replace ECM 7544 --- 0.7 --- 0.7
P1353 Front cylinder-No combustion Repair coil primary connections or replace coil 7547 --- 0.7 --- 0.4
P1353 Front cylinder-No combustion Replace spark plug 7548 --- 0.2 --- 0.2
P1353 Front cylinder-No combustion Replace spark plug Wire 7549 --- 0.2 --- 0.2
P1354 Rear ignition coil low/open ICM [10B] terminal 7 & ignition coil [83B] terminal A
7024 0.4 --- 0.4 ---
(Y/BE wire) open/ground
P1354 Rear ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] terminal
7025 --- 0.4 --- 0.4
C (Y/BE wire) open/ground
P1354 Rear ignition coil low/open ICM [10B] terminal 1 and ignition coil [83B] terminal
7187 0.5 --- 0.5 ---
B (W/BK wire) is open
P1354 Rear ignition coil low/open Repair ECM/ICM connections 7301 0.2 0.2 0.2 0.2
P1354 Rear ignition coil low/open Replace ignition coil 7856 0.7 0.7 0.4 0.4
P1354 Rear ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4
P1354 Rear ignition coil low/open Replace ECM/ICM 7870 0.5 0.5 0.5 0.5
P1354 Rear ignition coil low/open System relay terminal 87 to ignition coil [83B] termi-
7875 --- 0.4 --- 0.4
nal A (Y/GN wire) is open
P1354 Rear ignition coil low/open Harness inspection/wiggle test/electrical panel
7937 --- 0.5 --- 0.5
removal/replace ECM fuse
P1355 Rear ignition coil high/shorted Replace ignition coil 7856 0.7 0.7 0.4 0.4
P1355 Rear ignition coil high/shorted ECM [78B] terminal 11 to ignition coil [83B] terminal
7867 --- 0.3 --- 0.3
C (Y/BE wire) short to voltage
P1355 Rear ignition coil high/shorted ICM [10B] terminal 7 to ignition coil [83B] terminal A
7868 0.3 --- 0.3 ---
(Y/BE wire) short to voltage
P1355 Rear ignition coil high/shorted Replace ECM/ICM 7870 0.5 0.5 0.5 0.5
P1356 Rear Cylinder-No combustion Replace fuel filter or clean fuel pump screen 7013 --- 0.8 --- 0.8
P1356 Rear Cylinder-No combustion Repair/replace fuel pump/pressure regulator/fuel
7014 --- 1.0 --- 1.0
line/fuel filter
P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B] termi-
7015 --- 0.4 --- 0.4
nal B (GY/BE wire) grounded

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-99


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B] termi-
7016 --- 0.4 --- 0.4
nal B (GY/BE wire) open
P1356 Rear Cylinder-No combustion Seat spark plug connections 7537 --- 0.2 --- 0.2
P1356 Rear Cylinder-No combustion Repair spark plug connections 7538 --- 0.2 --- 0.2
P1356 Rear Cylinder-No combustion Replace ECM 7544 --- 0.7 --- 0.7
P1356 Rear Cylinder-No combustion Repair coil primary connections or replace coil 7547 --- 0.7 --- 0.4
P1356 Rear Cylinder-No combustion Replace spark plug 7548 --- 0.2 --- 0.2
P1356 Rear Cylinder-No combustion Replace spark plug wire 7549 --- 0.2 --- 0.2
P1357 Intermittent secondary front Replace fuel filter or clean fuel pump screen 7013 --- 0.8 --- 0.8
P1357 Intermittent secondary front Repair/replace fuel pump/pressure regulator/fuel
7014 --- 1.0 --- 1.0
line/fuel filter
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil [83B] termi-
7015 --- 0.4 --- 0.4
nal B (GY/BE wire) grounded
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil [83B] termi-
7016 --- 0.4 --- 0.4
nal B (GY/BE wire) open
P1357 Intermittent secondary front Seat spark plug connections 7537 --- 0.2 --- 0.2
P1357 Intermittent secondary front Repair spark plug connections 7538 --- 0.2 --- 0.2
P1357 Intermittent secondary front Replace ECM 7544 --- 0.7 --- 0.7
P1357 Intermittent secondary front Repair coil primary connections or replace coil 7547 --- 0.7 --- 0.4
P1357 Intermittent secondary front Replace spark plug 7548 --- 0.2 --- 0.2
P1357 Intermittent secondary front Replace spark plug wire 7549 --- 0.2 --- 0.2
P1358 Intermittent secondary rear Replace fuel filter or clean fuel pump screen 7013 --- 0.8 --- 0.8
P1358 Intermittent secondary rear Repair/replace fuel pump/pressure regulator/fuel
7014 --- 1.0 --- 1.0
line/fuel filter
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil [83B] termi-
7015 --- 0.4 --- 0.4
nal B (GY/BE wire) grounded
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil [83B] termi-
7016 --- 0.4 --- 0.4
nal B (GY/BE wire) open
P1358 Intermittent secondary rear Seat spark plug connections 7537 --- 0.2 --- 0.2
P1358 Intermittent secondary rear Repair spark plug connections 7538 --- 0.2 --- 0.2

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-100


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
P1358 Intermittent secondary rear Replace ECM 7544 --- 0.7 --- 0.7
P1358 Intermittent secondary rear Repair coil primary connections or replace coil 7547 --- 0.7 --- 0.4
P1358 Intermittent secondary rear Replace spark plug 7548 --- 0.2 --- 0.2
P1358 Intermittent secondary rear Replace spark plug wire 7549 --- 0.2 --- 0.2
U1016 Loss of ECM/ICM serial data at TSSM Repair TSSM connections 6709 0.4 0.4 0.4 0.4
U1016 Loss of ECM/ICM serial data at TSSM Replace TSM/TSSM 6717 0.7 0.7 0.7 0.7
U1016 Loss of ECM/ICM serial data at TSSM ECM [78B] terminal 5 (ICM [10B] terminal 12) to
6718 0.4 0.4 0.4 0.4
TSSM [30B] terminal 3 (LGN/V wire) is open
U1016 Loss of ECM/ICM serial data at TSSM Ground and ECM [78B] terminal 10 and 28 (ICM
6746 0.5 0.5 0.5 0.5
[10B] terminal 5) are open
U1016 Loss of ECM/ICM serial data at TSSM Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3
U1016 Loss of ECM/ICM serial data at speedometer Replace speedometer 6072 0.5 0.5 0.5 0.5
U1016 Loss of ECM/ICM serial data at speedometer Repair TSSM connections 6709 0.4 --- 0.4 ---
U1016 Loss of ECM/ICM serial data at speedometer ECM [78B] terminal 5 (ICM [10B] terminal 12) to
6718 0.4 --- 0.4 ---
TSSM [30B] terminal 3 (LGN/V wire) is open
U1016 Loss of ECM/ICM serial data at speedometer Repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5
U1016 Loss of ECM/ICM serial data at speedometer ECM [78B] terminal 5 (ICM [10B] terminal 12) to
6748 0.6 0.6 0.6 0.6
speedometer [39B] terminal 2 (LGN/V wire) is open
U1016 Loss of ECM/ICM serial data at speedometer Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM serial data at speedometer Repair TSSM connections 6709 0.4 0.4 0.4 0.4
U1064 Loss of TSM/TSSM serial data at speedometer TSSM [30B] terminal 12 (BK wire) is open 6710 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM serial data at speedometer TSSM [30B] terminal 3 and speedometer [39B] ter-
6712 0.5 0.5 0.5 0.5
minal 2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM serial data at speedometer Replace 15AMP battery fuse 6713 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM serial data at speedometer Replace TSM/TSSM 6717 0.7 0.7 0.7 0.7
U1064 Loss of TSM/TSSM serial data at speedometer Repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM serial data at speedometer TSSM [30B] terminal 1 and ignition fuse open/short
6749 0.5 0.5 0.5 0.5
to ground
U1064 Loss of TSM/TSSM data at ECM/ICM Repair TSSM connections 6709 0.4 0.4 0.4 0.4
U1064 Loss of TSM/TSSM data at ECM/ICM TSSM [30B] terminal 12 (BK wire) is open 6710 0.5 0.5 0.5 0.5

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-101


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
U1064 Loss of TSM/TSSM data at ECM/ICM Replace 15AMP battery fuse 6713 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM data at ECM/ICM Replace ECM/ICM 6716 0.6 0.6 0.6 0.6
U1064 Loss of TSM/TSSM data at ECM/ICM Replace TSM/TSSM 6717 0.7 0.7 0.7 0.7
U1064 Loss of TSM/TSSM data at ECM/ICM ECM [78B] terminal 5 (ICM [10B] terminal 12) to
6718 0.4 0.4 0.4 0.4
TSSM [30B] terminal 3 (LGN/V wire) is open
U1064 Loss of TSM/TSSM data at ECM/ICM Battery ground and ECM [78B] terminal 10 and 28
6746 --- 0.5 --- 0.5
are open
U1064 Loss of TSM/TSSM data at ECM/ICM TSSM [30B] terminal 1 and ignition fuse open/short
6749 0.5 0.5 0.5 0.5
to ground
U1064 Loss of TSM/TSSM data at ECM/ICM Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3
U1097 Loss of speedometer serial data at TSM/TSSM Replace speedometer 6072 0.5 0.5 0.5 0.5
U1097 Loss of speedometer serial data at TSM/TSSM Repair TSSM connections 6726 0.5 --- 0.5 ---
U1097 Loss of speedometer serial data at TSM/TSSM Repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5
U1097 Loss of speedometer serial data at TSM/TSSM ECM [78B] terminal 5 to speedometer [39B] terminal
6748 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 1 and ignition switch
6867 --- 0.4 --- 0.4
open/short to ground
U1097 Loss of speedometer serial data at TSM/TSSM TSSM [30B] terminal 3 and speedometer [39B] ter-
6753 0.6 --- 0.6 ---
minal 2 (LGN/V wire) is open
U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 5 and battery fuse (BN/
6758 --- 0.4 --- 0.4
GY wire) is open
U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 2 (LGN/V wire)
6759 --- 0.5 --- 0.5
grounded
U1097 Loss of speedometer serial data at TSM/TSSM Replace speedometer 6765 0.6 0.6 0.6 0.6
U1097 Loss of speedometer serial data at TSM/TSSM Access instruments\wiggle test\replace instrument
6766 0.3 0.3 0.3 0.3
fuse
U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 1/instrument fuse/fuel
6770 0.4 0.4 0.4 0.4
gauge terminal 1(O wire) grounded
U1097 Loss of speedometer serial data at TSM/TSSM Replace fuel gauge 6775 0.4 0.4 0.4 0.4
U1097 Loss of speedometer serial data at TSM/TSSM Speedometer [39B] terminal 7 and chassis ground
6776 0.3 0.6 0.3 0.6
(BLK wire) is open

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-102


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
U1097 Loss of speedometer serial data at TSM/TSSM Access instruments\wiggle test\replace accessory
6781 0.3 0.3 0.3 0.3
fuse
U1097 Loss of speedometer serial data at TSM/TSSM Replace ignition switch 6782 --- 0.5 --- 0.5
U1097 Loss of speedometer serial data at TSM/TSSM Rear lighting harness\taillamp assembly (O/W wire)
6783 --- 0.6 --- 0.6
is shorted to ground
U1097 Loss of speedometer serial data at TSM/TSSM Replace rear stop light switch 6787 0.7 0.7 0.7 0.7
U1097 Loss of speedometer serial data at TSM/TSSM Headlamp [38] terminal 1 (O/W wire) is shorted to
6788 0.4 0.4 0.4 0.4
ground
U1097 Loss of speedometer serial data at TSM/TSSM Right hand switch controls\harness assembly is
6789 0.9 0.9 0.9 0.9
shorted to ground
U1097 Loss of speedometer serial data at TSM/TSSM Left hand switch controls assembly\harness is
6794 0.8 0.8 0.8 0.8
shorted to ground
U1097 Loss of speedometer serial data at TSM/TSSM Speedometer [39B] terminal 6 and accessory fuse
6801 0.4 0.4 0.4 0.4
(O/W wire) open
U1097 Loss of speedometer serial data at TSM/TSSM Accessory fuse terminal R and ignition switch (R/GY
6802 0.5 0.5 0.5 0.5
wire) open
U1097 Loss of speedometer serial data at TSM/TSSM Indicator lamp [20A]\[21A] terminal 6 (O wire) to
6849 0.3 0.3 0.3 0.3
indicator lamp is shorted to ground
U1097 Loss of speedometer serial data at TSM/TSSM Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3
U1097 Loss of speedometer serial data at TSM/TSSM Locate and repair (O/W wire) short to ground in
7617 0.9 --- 0.9 ---
accessory circuit
U1097 Loss of speedometer serial data at ECM/ICM Repair TSSM connections 6709 0.4 --- 0.4 ---
U1097 Loss of speedometer serial data at ECM/ICM ECM [78B] terminal 5 (ICM [10B] terminal 12) to
6718 0.4 --- 0.4 ---
TSSM [30B] terminal 3 (LGN/V wire) is open
U1097 Loss of speedometer serial data at ECM/ICM Repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5
U1097 Loss of speedometer serial data at ECM/ICM speedometer [39B] terminal 5 and battery fuse (BN/
6758 --- 0.4 --- 0.4
GY wire) is open
U1097 Loss of speedometer serial data at ECM/ICM Replace speedometer 6765 0.6 0.6 0.6 0.6
U1097 Loss of speedometer serial data at ECM/ICM Access instruments\wiggle test\replace instrument
6766 0.3 0.3 0.3 0.3
fuse

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-103


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
U1097 Loss of speedometer serial data at ECM/ICM speedometer [39B] terminal 1/instrument fuse/fuel
6770 0.4 0.4 0.4 0.4
gauge terminal 1(O wire) grounded
U1097 Loss of speedometer serial data at ECM/ICM Speedometer [39B] terminal 7 and chassis ground
6776 0.3 0.6 0.3 0.6
(BLK wire) is open
U1097 Loss of speedometer serial data at ECM/ICM Access instruments\wiggle test\replace accessory
6781 0.3 0.3 0.3 0.3
fuse
U1097 Loss of speedometer serial data at ECM/ICM Replace ignition switch 6782 --- 0.5 --- 0.5
U1097 Loss of speedometer serial data at ECM/ICM Replace fuel gauge 6775 0.4 0.4 0.4 0.4
U1097 Loss of speedometer serial data at ECM/ICM Speedometer [39B] terminal 6/L R Controls/ignition
6795 --- 0.9 --- 0.9
Switch (O/W wire) is shorted to ground
U1097 Loss of speedometer serial data at ECM/ICM Speedometer [39B] terminal 6 and accessory fuse
6801 0.4 0.4 0.4 0.4
(O/W wire) open
U1097 Loss of speedometer serial data at ECM/ICM Accessory fuse terminal R and ignition switch (R/GY
6802 0.5 0.5 0.5 0.5
wire) open
U1097 Loss of speedometer serial data at ICM Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7
U1097 Loss of speedometer serial data at ECM/ICM Indicator lamp [20A]\[21A] terminal 6 (O wire) to
6849 0.3 0.3 0.3 0.3
indicator lamp is shorted to ground
U1097 Loss of speedometer serial data at ECM/ICM Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3
U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 1 and ignition switch
6867 --- 0.4 --- 0.4
open/short to ground
U1097 Loss of speedometer serial data at ECM/ICM Replace ECM/ICM 7913 0.7 --- 0.7 ---
U1097 Loss of speedometer serial data at ICM Replace ECM/ICM 7870 0.5 --- 0.5 ---
U1255 Missing response at ICM Repair TSSM connections 6709 0.4 --- 0.4 ---
U1255 Missing response at ICM ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.4 --- 0.4 ---
(LGN/V wire) is open
U1255 Missing response at ICM Repair ICM connections 6854 0.3 --- 0.3 ---
U1255 Missing response at TSM\TSSM Replace speedometer 6072 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM Repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM TSSM [30B] terminal 3 and Speedometer terminal 2
6753 0.6 0.6 0.6 0.6
(LGN/V wire) is open

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-104


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 5 and battery fuse (BN/
6758 0.4 0.4 0.4 0.4
GY wire) is open
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 2 (LGN/V wire)
6759 0.5 0.5 0.5 0.5
grounded
U1255 Missing response at TSM\TSSM Replace speedometer 6765 0.6 0.6 0.6 0.6
U1255 Missing response at TSM\TSSM Access instruments\wiggle test\replace instrument
6766 --- 0.3 --- 0.3
fuse
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 1/instrument fuse/fuel
6770 --- 0.4 --- 0.4
gauge terminal 1(O wire) grounded
U1255 Missing response at TSM\TSSM Replace fuel gauge 6775 --- 0.4 --- 0.4
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 7 and chassis ground
6776 0.3 0.6 0.3 0.6
(BLK wire) is open
U1255 Missing response at TSM\TSSM Access instruments\wiggle test\replace accessory
6781 --- 0.3 --- 0.3
fuse
U1255 Missing response at TSM\TSSM Replace ignition switch 6782 --- 0.5 --- 0.5
U1255 Missing response at TSM\TSSM Rear lighting harness\taillamp assembly (O/W wire)
6783 --- 0.6 --- 0.6
is shorted to ground
U1255 Missing response at TSM\TSSM Replace rear stop light switch 6787 --- 0.7 --- 0.7
U1255 Missing response at TSM\TSSM Headlamp [38] terminal 1 (O/W wire) is shorted to
6788 --- 0.4 --- 0.4
ground
U1255 Missing response at TSM\TSSM Right hand switch controls\harness assembly is
6789 --- 0.9 --- 0.9
shorted to ground
U1255 Missing response at TSM\TSSM Left hand switch controls assembly\harness is
6794 --- 0.8 --- 0.8
shorted to ground
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 6/L R Controls/ignition
6795 --- 0.9 --- 0.9
Switch (O/W wire) is shorted to ground
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 6 and Accessory Fuse
6801 --- 0.4 --- 0.4
(O/W wire) open
U1255 Missing response at TSM\TSSM Accessory Fuse terminal R and ignition Switch (R/
6802 --- 0.5 --- 0.5
GY wire) open
U1255 Missing response at TSM\TSSM Indicator lamp [20A]\[21A] terminal 6 (O wire) to
6849 --- 0.3 --- 0.3
Indicator lamp is shorted to ground

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-105


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
U1255 Missing response at TSM\TSSM Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 1 and ignition switch
6867 0.4 0.4 0.4 0.4
open/short to ground
U1255 Missing response at Speedometer TSSM [30B] terminal 2 and ignition fuse is open 6071 0.4 --- 0.4 ---
U1255 Missing response at Speedometer Repair TSSM connections 6709 0.4 0.4 0.4 0.4
U1255 Missing response at Speedometer TSSM [30B] terminal 12 (BK wire) is open 6710 0.5 0.5 0.5 0.5
U1255 Missing response at Speedometer Replace TSM/TSSM 6717 0.7 0.7 0.7 0.7
U1255 Missing response at Speedometer Repair speedometer connections/terminals 6747 --- 0.5 --- 0.5
U1255 Missing response at Speedometer TSSM [30B] terminal 1 and ignition fuse open/short
6749 0.5 0.5 0.5 0.5
to ground
U1255 Missing response at Speedometer TSSM [30B] terminal 3 and speedometer [78B] ter-
6753 0.6 0.6 0.6 0.6
minal 2 (LGN/V wire) is open
U1255 Missing response at Speedometer Inspect/access electrical panel/main wiring harness/
7159 --- 0.5 --- 0.5
replace 15 amp battery fuse
U1300 Speedometer serial data low ECM [78B] terminal 5 to speedometer terminal 2
6036 --- 0.6 --- 0.6
(LGN/V wire) is open
U1300 Speedometer serial data low Repair TSM/TSSM connections 6709 0.4 --- 0.4 ---
U1300 Speedometer serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.4 --- 0.4 ---
(LGN/V wire) is open
U1300 Speedometer serial data low Repair speedometer connections/terminals 6747 0.5 --- 0.5 ---
U1300 Speedometer serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6
U1300 Speedometer serial data low ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.6 --- 0.6 ---
nal 2 (LGN/V wire) is open
U1300 Speedometer serial data low Repair ICM/ECM connections 6854 0.3 0.3
U1300 Speedometer serial data low Replace ICM/ECM and reprogram 7993 0.8 0.8 0.8 0.8
U1300 Speedometer serial data low ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM
[30] terminal 3/speedometer [39B] terminal 2 (LGN/ 7994 0.4 0.4 0.4 0.4
V wire) grounded
U1300 Speedometer serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9
U1300 Speedometer serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 --- 0.5 --- 0.5
(LGN/V wire) is open

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-106


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 to speedometer [39B] terminal
6036 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1300 TSM\TSSM serial data low Repair TSM/TSSM connections 6709 0.4 --- 0.4 ---
U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.4 --- 0.4 ---
(LGN/V wire) is open
U1300 TSM\TSSM serial data low Repair speedometer connections/terminals 6747 0.5 --- 0.5 ---
U1300 TSM\TSSM serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6
U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.6 --- 0.6 ---
nal 2 (LGN/V wire) is open
U1300 TSM\TSSM serial data low Repair ICM/ECM connections 6854 0.3 0.3
U1300 TSM\TSSM serial data low Replace ICM/ECM & reprogram 7993 0.8 0.8 0.8 0.8
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM
[30B] terminal 3/speedometer [39B] terminal 2 7994 0.4 0.4 0.4 0.4
(LGN/V wire) grounded
U1300 TSM\TSSM serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 --- 0.5 --- 0.5
(LGN/V wire) is open
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to speedometer [39B] terminal
6036 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1300 ECM/ICM serial data low Repair TSM/TSSM connections 6709 0.4 --- 0.4 ---
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.4 --- 0.4 ---
(LGN/V wire) is open
U1300 ECM/ICM serial data low Repair speedometer connections/terminals 6747 0.5 --- 0.5 ---
U1300 ECM/ICM serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.6 --- 0.6 ---
nal 2 (LGN/V wire) is open
U1300 ECM/ICM serial data low Repair ICM/ECM connections 6854 0.3 0.3
U1300 ECM/ICM serial data low Replace ICM/ECM & reprogram 7993 0.8 0.8 0.8 0.8
U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM
[30] terminal 3/speedometer [39B]terminal 2 (LGN/V 7994 0.4 0.4 0.4 0.4
wire) grounded

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-107


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
U1300 ECM/ICM serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 --- 0.5 --- 0.5
(LGN/V wire) is open
U1301 ECM/ICM serial data high ECM [78B] terminal 5 to speedometer [39B] terminal
6036 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1301 ECM/ICM serial data high Repair TSM/TSSM connections 6709 0.4 --- 0.4 ---
U1301 ECM/ICM serial data high ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.4 --- 0.4 ---
(LGN/V wire) is open
U1301 ECM/ICM serial data high Ground and ECM [78B] terminal 10 and 28 (ICM
6746 --- 0.5 --- 0.5
[10B] terminal 5) are open
U1301 ECM/ICM serial data high Repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5
U1301 ECM/ICM serial data high Replace speedometer 6765 0.6 0.6 0.6 0.6
U1301 ECM/ICM serial data high ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.6 --- 0.6 ---
nal 2 (LGN/V wire) is open
U1301 ECM/ICM serial data high ICM [10B] terminal 5 and chassis ground (BK wire)
6837 0.4 --- 0.4 ---
is open
U1301 ECM/ICM serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3
U1301 ECM/ICM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5
(ICM [10B] terminal 12)/TSSM [30B] terminal 3/
6865 0.7 0.7 0.7 0.7
speedometer [39B] terminal 2 (LGN/V wire) shorted
to voltage
U1301 ECM/ICM serial data high Replace ICM/ECM & reprogram 7993 0.8 0.8 0.8 0.8
U1301 ECM/ICM serial data high ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM
[30B] terminal 3/speedometer [39B] terminal 2 7994 0.4 0.4 0.4 0.4
(LGN/V wire) grounded
U1301 ECM/ICM serial data high Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9
U1301 ECM/ICM serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 --- 0.5 --- 0.5
(LGN/V wire) is open
U1301 TSM\TSSM serial data high ECM [78B] terminal 5 to speedometer [39B] terminal
6036 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1301 TSM\TSSM serial data high Repair TSM/TSSM connections 6709 0.4 --- 0.4 ---

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-108


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
U1301 TSM\TSSM serial data high ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.4 --- 0.4 ---
(LGN/V wire) is open
U1301 TSM\TSSM serial data high Ground and ECM [78B] terminal 10 and 28 (ICM
6746 --- 0.5 --- 0.5
[10B] terminal 5) are open
U1301 TSM\TSSM serial data high Repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5
U1301 TSM\TSSM serial data high Replace speedometer 6765 0.6 0.6 0.6 0.6
U1301 TSM\TSSM serial data high ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.6 --- 0.6 ---
nal 2 (LGN/V wire) is open
U1301 TSM\TSSM serial data high ICM [10B] terminal 5 and chassis ground (BK wire)
6837 0.4 --- 0.4 ---
is open
U1301 TSM\TSSM serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3
U1301 TSM\TSSM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5
(ICM [10B] terminal 12)/TSSM [30B] terminal 3/
6865 0.7 0.7 0.7 0.7
speedometer [39B] terminal 2 (LGN/V wire) shorted
to voltage
U1301 TSM\TSSM serial data high Replace ICM/ECM & reprogram 7993 0.8 0.8 0.8 0.8
U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM
[30B] terminal 3/speedometer [39B] terminal 2 7994 0.4 0.4 0.4 0.4
(LGN/V wire) grounded
U1301 TSM\TSSM serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9
U1301 TSM\TSSM serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 --- 0.5 --- 0.5
(LGN/V wire) is open
U1301 Speedometer serial data high ECM [78B] terminal 5 to speedometer [39B] terminal
6036 --- 0.6 --- 0.6
2 (LGN/V wire) is open
U1301 Speedometer serial data high Repair TSM/TSSM connections 6709 0.4 --- 0.4 ---
U1301 Speedometer serial data high ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.4 --- 0.4 ---
(LGN/V wire) is open
U1301 Speedometer serial data high Ground and ECM [78B] terminal 10 and 28 (ICM
6746 --- 0.5 --- 0.5
[10B] terminal 5) are open
U1301 Speedometer serial data high Repair speedometer connections/terminals 6747 0.5 0.5 0.5 0.5
U1301 Speedometer serial data high Replace speedometer 6765 0.6 0.6 0.6 0.6

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-109


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
U1301 Speedometer serial data high ICM [10B] terminal 12 to speedometer [39B] termi-
6836 0.6 --- 0.6 ---
nal 2 (LGN/V wire) is open
U1301 Speedometer serial data high ICM [10B] terminal 5 and chassis ground (BK wire)
6837 0.4 --- 0.4 ---
is open
U1301 Speedometer serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.3 0.3
U1301 Speedometer serial data high Data link [91A] terminal 3/ECM [78B] terminal 5
(ICM [10B] terminal 12)/TSSM [30B] terminal 3/
6865 0.7 0.7 0.7 0.7
speedometer [39B] terminal 2 (LGN/V wire) shorted
to voltage
U1300 Speedometer serial data low Replace ICM/ECM and reprogram 7993 0.8 0.8 0.8 0.8
U1300 Speedometer serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9
U1301 Speedometer serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 --- 0.5 --- 0.5
(LGN/V wire) is open
Serial data missing Replace speedometer 6072 0.5 0.5 0.5 0.5
Serial data missing Engine stop switch [22A] terminal 4/system relay ter-
minal 86 (coil terminal B)/ECM [78B] terminal 13
6723 0.4 0.4 0.4 0.4
(ICM [10B] terminal 1) (W/BK wire) shorted to
ground
Serial data missing Replace voltage regulator 6724 0.3 0.3 0.3 0.3
Serial data missing Inspect/access main wire harness and electrical
6729 0.4 0.4 0.4 0.4
panel/wiggle test/replace 15 amp ignition fuse
Serial data missing Replace engine stop switch 6730 0.6 0.9 0.6 0.9
Serial data missing Data link [91A] terminal 4 and ignition fuse (GY wire)
6804 0.3 0.3 0.3 0.3
is open
Serial data missing Data Link [91A] terminal 3/ECM [78B] terminal
5(ICM [10B] terminal 12)/TSSM [30B]terminal 3/
6818 0.4 0.4 0.4 0.4
speedometer [39B] terminal 2 (LGN/V wire) short to
voltage
Serial data missing Data link [91A] terminal 2 and chassis ground (BK
6819 0.3 0.3 0.3 0.3
wire) is open

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-110


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
Serial data missing ECM [78B] terminal 5 (ICM [10B] terminal 12) and
data link [91A] terminal 3 (LGN/V wire) open/ 6838 0.3 0.3 0.3 0.3
grounded
Serial data missing Engine stop switch connector [22] terminal 3 , data
link [91A] terminal 4 and TSSM [30B] terminal 2 6839 0.4 0.4 0.4 0.4
(GY wire) shorted to ground
Serial data missing Ignition switch [33B] teminal B and circuit breaker
6843 0.4 0.4 0.4 0.4
silver post (R wire) short to ground
Serial data missing Replace circuit breaker or connections 6844 0.4 0.4 0.4 0.4
Serial data missing Replace ignition switch 7287 0.4 0.4 0.4 0.4
Serial data missing Repair ICM/ECM terminals 7301 0.2 0.2 0.2 0.2
Serial data missing Ignition switch [33A] terminal A and circuit breaker
7312 0.5 0.5 0.5 0.5
silver post (R wire) is open
Serial data missing Circuit breaker copper post and battery positive ter-
7557 0.3 0.3 0.3 0.3
minal (BK wire) is open
Serial data missing Replace system relay 7904 --- 0.3 --- 0.3
Serial data missing Replace ECM/ICM 7913 0.7 0.7 0.7 0.7
Serial data missing Replace ECM/ICM 7980 0.3 0.3 0.3 0.3
Serial data missing ECM [78B] terminal 5(ICM [10B] terminal 12)/TSSM
[30B] terminal 3/speedometer [39B] terminal 2 7994 0.4 0.4 0.4 0.4
(LGN/V wire) grounded
Serial data missing Replace ICM/ECM and reprogram 7993 0.8 0.8 0.8 0.8
Serial data missing Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9
DRIVEABILITY/SYMPTOMS
Hesitates, poor driveability Repair intake Leak 7486 1.1 --- 1.1 ---
Hesitates, poor driveability Replace spark plugs 7134 0.4 0.4 0.4 0.4
Hesitates, poor driveability Replace spark plug connections 7136 0.4 0.4 0.4 0.4
Hesitates, poor driveability Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Hesitates, poor driveability Replace ignition coil 7139 0.6 --- 0.6 ---
Hesitates, poor driveability Replace fuel injector 7144 --- 0.8 --- 0.8
Hesitates, poor driveability Replace ECM 7149 --- 1.0 --- 1.0

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-111


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
Hesitates, poor driveability Replace MAP sensor 7152 0.7 0.7 0.7 0.7
Hesitates, poor driveability ECM [78B] terminal 28 and battery negative has
7153 --- 0.4 --- 0.4
high resistance to ground
Hesitates, poor driveability Replace fuel filter screen 7163 --- 1.0 --- 1.0
Hesitates, poor driveability Repair/replace fuel pump/pressure regulator/fuel
7164 --- 1.0 --- 1.0
line/fuel filter
Hesitates, poor driveability Repair/replace vacuum operated fuel valve 7167 0.6 --- 0.6 ---
Hesitates, poor driveability Replace or clean fuel filter 7169 0.7 --- 0.7 ---
Hesitates, poor driveability Replace carburetor 7609 1.2 --- 1.2 ---
Hesitates, poor driveability Replace ignition coil 7856 --- 0.7 --- 0.4
Emits black smoke Replace fuel injector 7596 --- 1.0 --- 1.0
Emits black smoke Replace MAP sensor 7597 --- 1.1 --- 1.1
Emits black smoke Replace engine temperature sensor 7598 --- 1.2 --- 1.2
Emits black smoke Replace fuel pressure regulator 7480 --- 0.7 --- 0.7
Emits black smoke Replace ECM and reprogram 7601 --- 1.6 --- 1.6
Emits black smoke Replace carburetor 7518 0.8 --- 0.8 ---
No check engine lamp Replace speedometer 6072 0.5 0.5 0.5 0.5
No check engine lamp Replace ECM/ICM 7913 --- 0.7 --- 0.7
No check engine lamp Repair ECM/ICM connections 7980 0.3 0.3 0.3 0.3
No check engine lamp Speedometer [39B] terminal 5 and battery fuse (BN/
7154 0.3 0.3 0.3 0.3
GY wire) is open
No check engine lamp Inspect/access electrical panel/main wiring harness/
7159 0.5 0.5 0.5 0.5
replace 15 Amp battery fuse
No check engine lamp Replace security siren 7161 0.3 0.3 0.3 0.3
No check engine lamp TSM/TSSM [30B] terminal 1/speedometer [39B] ter-
minal 5/siren [142B] terminal A (BN/GY), is shorted 7162 0.4 0.4 0.4 0.4
to ground
No check engine lamp Ignition switch [33B] terminal I and battery fuse ter-
7288 0.3 0.3 0.3 0.3
minal J (R wire) is open

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-112


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
No check engine lamp ECM [78B] terminal 13 (ICM terminal 1) and right
7290 0.5 0.5 0.5 0.5
hand control [22A] terminal 4 (W/BK wire) open
No check engine lamp Replace engine stop switch 7295 0.7 0.7 0.7 0.7
No check engine lamp Engine stop switch [22A] terminal 3 and ignition fuse
7303 0.4 0.4 0.4 0.4
(GY wire) is open
No check engine lamp Replace ECM/ICM 7305 0.5 0.5 0.5 0.5
No check engine lamp Replace TSM/TSSM 7306 0.6 0.6 0.6 0.6
No check engine lamp Battery ground and ECM [78B] terminal 10 and 28
7310 0.3 0.5 0.3 0.5
(ICM [10B] terminal 5) open
No check engine lamp Replace speedometer 7311 0.3 0.3 0.3 0.3
No check engine lamp ECM [78B] terminal 5 (ICM [10B] terminal 12)/data
link [91A] terminal 3/speedometer [39B] 2 (LGN/V 7314 0.3 0.3 0.3 0.3
wire) open
Misfire at idle or under load Repair intake leak 7486 1.1 --- 1.1 ---
Misfire at idle or under load Replace spark plugs 7134 0.4 0.4 0.4 0.4
Misfire at idle or under load Repair spark plug wire connections 7136 0.4 0.4 0.4 0.4
Misfire at idle or under load Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Misfire at idle or under load Replace ignition coil 7139 0.6 --- 0.6 ---
Misfire at idle or under load Replace fuel injector 7144 --- 0.8 --- 0.8
Misfire at idle or under load Replace ECM 7149 --- 1.0 --- 1.0
Misfire at idle or under load Replace MAP sensor 7152 0.7 0.7 0.7 0.7
Misfire at idle or under load ECM [78B] terminal 28 and battery negative has
7153 --- 0.4 --- 0.4
high resistance to ground
Misfire at idle or under load Replace fuel filter screen 7163 --- 1.0 --- 1.0
Misfire at idle or under load Repair/replace fuel pump/pressure regulator/fuel
7164 --- 1.0 --- 1.0
line/fuel filter
Misfire at idle or under load Repair/replace vacuum operated fuel valve 7167 0.6 --- 0.6 ---
Misfire at idle or under load Replace or clean fuel filter 7169 0.7 --- 0.7 ---
Misfire at idle or under load Replace carburetor 7609 1.2 --- 1.2 ---
Misfire at idle or under load Replace ignition coil 7856 --- 0.7 --- 0.4

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-113


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
Rough or rolling idle Repair intake leak 7486 1.1 --- 1.1 ---
Rough or rolling idle Replace spark plugs 7134 0.4 0.4 0.4 0.4
Rough or rolling idle Repair spark plug wire connections 7136 0.4 0.4 0.4 0.4
Rough or rolling idle Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Rough or rolling idle Replace ignition coil 7139 0.6 --- 0.6 ---
Rough or rolling idle Replace fuel injector 7144 --- 0.8 --- 0.8
Rough or rolling idle Replace ECM 7149 --- 1.0 --- 1.0
Rough or rolling idle Replace MAP sensor 7152 0.7 0.7 0.7 0.7
Rough or rolling idle ECM [78B] terminal 28 and battery negative has
7153 --- 0.4 --- 0.4
high resistance to ground
Rough or rolling idle Replace fuel filter screen 7163 --- 1.0 --- 1.0
Rough or rolling idle Repair/replace fuel pump/pressure regulator/fuel
7164 --- 1.0 --- 1.0
line/fuel filter
Rough or rolling idle Repair/replace vacuum operated fuel valve 7167 0.6 --- 0.6 ---
Rough or rolling idle Replace or clean fuel filter 7169 0.7 --- 0.7 ---
Rough or rolling idle Replace carburetor 7609 1.2 --- 1.2 ---
Rough or rolling idle Replace ignition coil 7856 --- 0.7 --- 0.4
Engine cranks but will not start Replace spark plugs 7134 0.4 0.4 0.4 0.4
Engine cranks but will not start Repair spark plug wire connections 7136 0.4 0.4 0.4 0.4
Engine cranks but will not start Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Engine cranks but will not start Clean or replace fuel filter screen 7163 --- 1.0 --- 1.0
Engine cranks but will not start Repair/replace fuel pump/pressure regulator/fuel
7164 --- 1.0 --- 1.0
line/fuel filter
Engine cranks but will not start Repair starting system; use in conjunction with addi-
7166 0.2 0.2 0.2 0.2
tional code(s)
Engine cranks but will not start Repair/replace vacuum operated fuel valve 7167 0.6 --- 0.6 ---
Engine cranks but will not start Repair/replace vacuum operated fuel valve vacuum
7168 0.6 --- 0.6 ---
hose
Engine cranks but will not start Replace or clean fuel filter 7169 0.7 --- 0.7 ---

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-114


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
Engine cranks but will not start Repair fuel pump connections or connections in fuel
7171 --- 0.5 --- 0.5
pump connector [141]
Engine cranks but will not start ICM [10B] terminal 7 and ignition coil [83B] terminal
7172 0.6 --- 0.6 ---
A (Y/BE wire) is open/grounded
Engine cranks but will not start Fuel pump fuse terminal G to fuel pump [141B] ter-
7173 --- 0.5 --- 0.5
minal A (O/GY) is open
Engine cranks but will not start ICM [10B] terminal 8 and crankshaft position sensor
7174 0.6 --- 0.6 ---
[79B] terminal 1(R wire) is open/grounded
Engine cranks but will not start ICM [10B] terminal 9 and crankshaft position sensor
7176 0.6 --- 0.6 ---
[79B] terminal 2 (BK wire) is open
Engine cranks but will not start Replace crankshaft position sensor 7177 0.6 --- 0.6 ---
Engine cranks but will not start ICM [10B] terminal 8/crankshaft position sensor
[79B] terminal 1(R wire) short to ICM terminal 9/ 7178 0.6 --- 0.6 ---
crankshaft position sensor terminal 2 (BK wire)
Engine cranks but will not start Repair crankshaft position sensor connections 7179 0.6 --- 0.6 ---
Engine cranks but will not start Replace 15 amp fuse 7181 --- 0.3 --- 0.3
Engine cranks but will not start Replace battery 7185 0.7 0.7 0.7 0.7
Engine cranks but will not start ICM [10B] terminal 1 and ignition coil [83B] terminal
7187 0.5 --- 0.5 ---
B (W/BK wire) is open
Engine cranks but will not start Repair engine compression; use in conjunction with
7210 0.5 0.5 0.5 0.5
additional code(s)
Engine cranks but will not start Repair ignition coil connections or replace ignition
7226 0.4 0.4 0.4 0.4
coil
Engine cranks but will not start Fuel pump [141B] terminal D [141] and chassis
7340 --- 0.5 --- 0.5
ground 1 (BK wire) is open
Engine cranks but will not start Fuel pump fuse terminal G to fuel pump [141B] ter-
minal A (O/GY) is shorted to ground-replace 15 amp 7380 --- 0.5 --- 0.5
pump fuse
Engine cranks but will not start Replace fuel pump or repair fuel pump connections
7415 --- 0.9 --- 0.9
in tank
Engine cranks but will not start Fuel pump fuse terminal H to system relay terminal
7441 --- 0.4 --- 0.4
87 (Y/GN) is open

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-115


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
Engine cranks but will not start Replace ECM\ICM 7450 0.8 0.8 0.8 0.8
Engine cranks but will not start Replace throttle position sensor 7595 --- 1.2 --- 1.2
Engine cranks but will not start Repair or replace carburetor 7609 1.2 --- 1.2 ---
Engine cranks but will not start Replace injector 7992 --- 0.9 --- 0.9
Starts, then stalls Replace fuel filter or clean fuel pump screen 7013 --- 0.8 --- 0.8
Starts, then stalls Repair/replace fuel pump/pressure regulator/fuel
7014 --- 1.0 --- 1.0
line/fuel filter
Starts, then stalls Replace spark plugs 7134 0.4 0.4 0.4 0.4
Starts, then stalls Repair spark plug wire connections 7136 0.4 0.4 0.4 0.4
Starts, then stalls Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Starts, then stalls Repair starting system; use in conjunction with addi-
7166 0.2 0.2 0.2 0.2
tional code(s)
Starts, then stalls Repair/replace vacuum operated fuel valve 7167 0.6 --- 0.6 ---
Starts, then stalls Repair/replace vacuum operated fuel valve vacuum
7168 0.6 --- 0.6 ---
hose
Starts, then stalls Replace or clean fuel filter 7169 0.7 --- 0.7 ---
Starts, then stalls ICM [10B] terminal 7 and ignition coil [83B] terminal
7172 0.6 --- 0.6 ---
A (Y/BE wire) is open/grounded
Starts, then stalls ICM [10B] terminal 8 and crankshaft position sensor
7174 0.6 --- 0.6 ---
[79B] terminal 1(R wire) is open/grounded
Starts, then stalls ICM [10B] terminal 9 and crankshaft position sensor
7176 0.6 --- 0.6 ---
[79B] terminal 2 (BK wire) is open
Starts, then stalls Replace crankshaft position sensor 7177 0.6 --- 0.6 ---
Starts, then stalls ICM [10B] terminal 8/crankshaft position sensor
[79B] terminal 1(R wire) short to ICM [10B] terminal
7178 0.6 --- 0.6 ---
9/crankshaft position sensor [79B] terminal 2 (BK
wire)
Starts, then stalls Repair crankshaft position sensor connections 7179 0.6 --- 0.6 ---
Starts, then stalls Replace battery 7185 0.7 --- 0.7 ---
Starts, then stalls ICM [10B] terminal 1 and ignition coil [83B] terminal
7187 0.5 --- 0.5 ---
B (W/BK wire) is open

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-116


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
Starts, then stalls Repair engine compression; use in conjunction with
7210 0.5 0.5 0.5 0.5
additional code(s)
Starts, then stalls Repair ignition coil connections or replace ignition
7226 0.4 --- 0.4 ---
coil
Starts, then stalls Replace ECM\ICM 7913 0.7 --- 0.7 ---
Starts, then stalls Repair or replace carburetor 7609 1.2 --- 1.2 ---
Starts hard Replace spark plugs 7134 0.4 0.4 0.4 0.4
Starts hard Repair spark plug wire connections 7136 0.4 0.4 0.4 0.4
Starts hard Replace spark plug wire 7138 0.3 0.3 0.3 0.3
Starts hard Clean or replace fuel filter screen 7163 --- 1.0 --- 1.0
Starts hard Repair/replace fuel pump/pressure regulator/fuel
7164 --- 1.0 --- 1.0
line/fuel filter
Starts hard Repair starting system; use in conjunction with addi-
7166 0.2 0.2 0.2 0.2
tional code(s)
Starts hard Repair/replace vacuum operated fuel valve 7167 0.6 --- 0.6 ---
Starts hard Repair/replace vacuum operated fuel valve vacuum
7168 0.6 --- 0.6 ---
hose
Starts hard Replace or clean fuel filter 7169 0.7 --- 0.7 ---
Starts hard Repair fuel pump connections or connections in fuel
7171 --- 0.5 --- 0.5
pump connector [141]
Starts hard ICM [10B] terminal 7 and ignition coil [83B] terminal
7172 0.6 --- 0.6 ---
A (Y/BE wire) is open/grounded
Starts hard Fuel pump fuse terminal G to fuel pump [141B] ter-
7173 --- 0.5 --- 0.5
minal A (O/GY) is open
Starts hard ICM [10B] terminal 8 and crankshaft position sensor
7174 0.6 --- 0.6 ---
[79B] terminal 1(R wire) is open/grounded
Starts hard ICM [10B] terminal 9 and crankshaft position sensor
7176 0.6 --- 0.6 ---
[79B] terminal 2 (BK wire) is open
Starts hard Replace crankshaft position sensor 7177 0.6 --- 0.6 ---

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-117


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 1-14. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
BRY BYB BLY BZB
Starts hard ICM [10B] terminal 8/crankshaft position sensor
[79B] terminal 1(R wire) short to ICM terminal 9/ 7178 0.6 --- 0.6 ---
crankshaft position sensor terminal 2 (BK wire)
Starts hard Repair crankshaft position sensor connections 7179 0.6 --- 0.6 ---
Starts hard Replace 15 amp fuse 7181 --- 0.3 --- 0.3
Starts hard Replace battery 7185 0.7 0.7 0.7 0.7
Starts hard ICM [10B] terminal 1 and ignition coil [83B] terminal
7187 0.5 --- 0.5 ---
B (W/BK wire) is open
Starts hard Repair engine compression; use in conjunction with
7210 0.5 0.5 0.5 0.5
additional code(s)
Starts hard Repair ignition coil connections or replace ignition
7226 0.4 0.4 0.4 0.4
coil
Starts hard Fuel pump [141B] terminal D [141] and chassis
7340 --- 0.5 --- 0.5
ground 1 (BK wire) is open
Starts hard Fuel pump fuse terminal G to fuel pump [141B] ter-
minal A (O/GY) is shorted to ground-replace 15 amp 7380 --- 0.5 --- 0.5
pump fuse
Starts hard Replace fuel pump or repair fuel pump connections
7415 --- 0.9 --- 0.9
in tank
Starts hard Fuel pump fuse terminal H to system relay terminal
7441 --- 0.4 --- 0.4
87 (Y/GN) is open
Starts hard Replace ECM\ICM 7450 0.8 0.8 0.8 0.8
Starts hard Replace throttle position sensor 7595 --- 1.2 --- 1.2
Starts hard Repair or replace carburetor 7609 1.2 --- 1.2 ---
Starts hard Replace injector 7992 --- 0.9 --- 0.9

BRY FLSTS BYB FLSTS-I BLY FXSTS BZB FXSTS-I

Revised 7/13/05 2006 SOFTAIL SPRINGER MODELS Page 1-118


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006.5 SPORTSTER MODELS

Table 2-1. Service


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
GENERAL
Set-up and pre-delivery --- 1.4 1.4 1.4 1.6 1.4
1,000 mile service --- 2.1 2.1 2.1 2.1 2.1
REGULAR
5,000 mile maintenance --- 2.6 2.6 2.6 2.6 2.6
10,000 mile maintenance --- 3.8 3.8 3.8 3.8 3.8

Table 2-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2 0.2 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0 1.0 1.0 1.0
DRIVE
Adjust secondary belt --- 0.2 0.2 0.2 0.2 0.2
Replace secondary belt 2011 0.7 0.7 0.7 0.7 0.7
Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8 0.8
Replace transmission sprocket cover 2044 0.6 0.6 0.6 0.6 0.6

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-1


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
WHEELS
Replace rim, hub or spokes front 2116 2.2 2.2 2.2 2.2 2.2
rear 2121 2.3 --- 2.3 2.3 2.3
Replace wheel bearings front 2136 0.5 0.5 0.5 0.5 0.5
rear 2141 0.6 0.6 0.6 0.6 0.6
Replace tire includes balancing front 2106 0.5 0.5 0.5 0.5 0.5
rear 2111 0.6 0.6 0.6 0.6 0.6
Replace wheel assembly - includes disc and sprocket front 2113 0.8 0.8 0.8 0.8 0.8
exchange and balancing rear 2114 0.9 0.9 0.9 0.9 0.9
HANDLEBARS
Replace handlebars 2206 0.5 0.5 0.5 0.5 0.5
Replace clutch hand lever 2221 0.1 0.1 0.1 0.1 0.1
Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2
Replace throttle control 2231 0.4 0.4 0.4 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6 0.6
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser one or both 2253 0.4 0.6 0.6 0.4 0.4
Replace handlebar clamp one 2254 0.1 --- --- 0.1 ---
Replace handlebar riser cover rear 2258 --- 0.2 0.2 --- ---
FRAME/SWING ARM/FRONT FORK
Replace frame includes removal and installation of all
2306 12.2 12.2 12.2 12.2 12.2
accessories and motorcycle components
Replace footpegs 2307 0.1 0.1 0.1 0.1 0.1
Replace right side footpeg mount 2310 0.4 0.2 0.2 0.4 0.4
Replace left side footpeg mount 2312 0.2 0.2 0.2 0.2 0.2
Replace passenger footpeg bracket (one) 2390 --- 0.2 0.2 0.2 ---
Replace lower fork bracket and stem 2316 2.3 2.3 2.3 2.3 2.3
Replace upper fork bracket 2318 0.6 0.6 0.6 0.6 0.6

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-2


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Replace steering head cups and bearings, including
2321 2.2 2.2 2.2 2.2 2.2
bearing adjustment
Replace fork lock 2330 0.6 0.6 0.6 0.6 0.6
Adjust steering head bearings 2290 0.4 0.4 0.4 0.4 0.4
Change front fork oil --- 0.5 0.5 0.5 0.5 0.5
Service or replace fork slider and/or seal includes one side 2341 0.7 0.7 0.7 0.7 0.7
removal, disassembly, cleaning, inspection, replacing both sides
parts, servicing damper tube, replacing bushings, 2342 1.1 1.1 1.1 1.1 1.1
assembly and installation
Replace fork side one side 2346 0.5 0.5 0.5 0.5 0.5
both sides 2351 0.8 0.8 0.8 0.8 0.8
Replace fork tube one side 2356 0.6 0.6 0.6 0.9 0.6
both sides 2361 0.9 0.9 0.9 1.0 0.9
Replace rear swing arm and/or bearings 2366 2.0 2.0 2.0 2.0 2.0
Replace rear shock absorber assembly one side 2371 0.2 0.2 0.2 0.2 0.2
both sides 2376 0.4 0.4 0.4 0.4 0.4
Replace rear shock absorber component(s) one side 2381 0.3 0.3 0.3 0.3 0.3
both sides 2386 0.6 0.6 0.6 0.6 0.6
Replace jiffy stand spring and/or stand 2396 0.2 0.2 0.2 0.2 0.2
rubber bumper 2399 0.1 0.1 0.1 0.1 0.1
BRAKES
Replace hydraulic brake line includes filling/bleeding front 2404 0.6 0.6 0.6 0.7 0.6
brakes rear 2411 0.6 0.6 0.6 0.6 0.6
Replace brake pads front - each caliper 2416 0.1 0.1 0.1 0.1 0.1
rear 2421 0.3 0.3 0.3 0.3 0.3
Replace brake caliper includes filling/bleeding brakes front - each caliper 2426 0.4 0.4 0.4 0.4 0.4
rear 2431 0.6 0.6 0.6 0.6 0.6

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-3


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Replace brake disc front 2436 0.3 0.3 0.3 0.3 0.3
both - CLP only 2437 --- --- --- 0.4 ---
rear 2441 0.8 0.8 0.8 0.8 0.8
Bleed brake caliper front or rear caliper 2446 0.2 0.2 0.2 0.2 0.2
Overhaul brake caliper includes filling/bleeding brakes front - each caliper 2451 0.6 0.6 0.6 0.6 0.6
rear 2456 0.8 0.8 0.8 0.8 0.8
Replace master cylinder assembly includes filling/ front 2461 0.4 0.4 0.4 0.4 0.4
bleeding brakes rear 2466 0.5 0.5 0.5 0.5 0.5
Rebuild master cylinder assembly includes filling/ front 2471 0.6 0.6 0.6 0.6 0.6
bleeding brakes rear 2476 0.7 0.7 0.7 0.7 0.7
Replace rear brake pedal 2492 0.5 0.5 0.5 0.5 0.5
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat 2506 0.1 0.1 0.1 0.1 0.1
Replace fender front 2526 0.3 0.3 0.3 0.3 0.3
rear 2531 1.3 1.3 1.3 1.3 1.3
Replace rear fender support one 2536 0.3 0.3 0.3 0.3 0.3
both 2539 0.6 0.6 0.6 0.6 0.6
Replace fuel tank assembly 2541 0.3 0.3 0.3 0.3 0.3
Replace fuel tank console 2553 --- --- 0.5 --- ---
Replace fuel tank valve assembly 2561 0.2 0.2 0.2 0.2 0.2
Replace oil tank 2566 1.2 1.2 1.2 1.2 1.2
Replace oil tank lines feed line-oil tank to pump 2571 0.7 0.7 0.7 0.7 0.7
feed line oil pump to filter 2577 0.2 0.2 0.2 0.2 0.2
return line oil pump to tank 2578 0.7 0.7 0.7 0.7 0.7
vent line 2581 0.9 0.9 0.9 0.9 0.9
Replace oil filter (other than normal maintenance) 2582 0.1 0.1 0.1 0.1 0.1
Replace passenger seat strap 2588 --- 0.1 0.1 0.1 0.1

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-4


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-2. Chassis


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
BELT GUARDS
Replace rear belt guard 2616 0.1 0.1 0.1 0.1 0.1
Replace debris deflector 2617 0.1 0.1 0.1 0.1 0.1
EXHAUST SYSTEM
Replace complete exhaust system 2621 0.7 0.7 0.7 0.7 0.7
Replace exhaust interconnect 2625 0.6 0.6 0.6 0.6 0.6
Replace any exhaust pipe cover 2661 0.1 0.1 0.1 0.1 0.1
Replace one muffler 2665 0.2 0.2 0.2 0.2 0.2

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-5


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-3. Engine


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Remove and install engine 3006 4.1 4.1 4.1 4.1 4.1
Remove and install engine California vehicles only 3004 4.2 4.2 4.2 4.2 4.2
Replace stabilizer and/or bracket (one) 3013 0.2 0.2 0.2 0.2 0.2
Replace engine mount (one) 3014 4.1 4.1 4.1 4.1 4.1
Replace mount (each additional) 3015 0.1 0.1 0.1 0.1 0.1
CYLINDER HEAD
Recondition cylinder head includes removal of head front cylinder head 3101 3.8 3.8 3.8 3.8 3.8
and gasket, remove carbon, service valve guides, grind rear cylinder head 3103 3.8 3.8 3.8 3.8 3.8
valves and seats, test springs and install head and gas-
kets. both cylinder heads 3104 5.7 5.7 5.7 5.7 5.7
Replace cylinder head one cylinder head 3106 2.8 2.8 2.8 2.8 2.8
both cylinder heads 3108 3.9 3.9 3.9 3.9 3.9
Replace valve seal or spring after head removal one seal or spring (intake or exhaust) 3131 0.1 0.1 0.1 0.1 0.1
both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2 0.2 0.2
Replace cylinder head gasket front cylinder 3140 2.0 2.0 2.0 2.0 2.0
rear cylinder 3142 2.0 2.0 2.0 2.0 2.0
both cylinders 3143 2.5 2.5 2.5 2.5 2.5
Replace rocker arm covers and/or gaskets front cylinder 3144 0.9 0.9 0.9 0.9 0.9
rear cylinder 3145 0.9 0.9 0.9 0.9 0.9
both cylinders 3148 1.1 1.1 1.1 1.1 1.1
Replace lower rocker cover/gasket, or rocker arms and/ front cylinder 3147 1.0 1.0 1.0 1.0 1.0
or shafts rear cylinder 3152 1.0 1.0 1.0 1.0 1.0
both cylinders 3153 1.6 1.6 1.6 1.6 1.6
Recondition rocker arms after heads are removed one head 3149 0.5 0.5 0.5 0.5 0.5
both heads 3150 1.0 1.0 1.0 1.0 1.0
Replace cylinder base gasket front cylinder 3161 2.6 2.6 2.6 2.6 2.6
rear cylinder 3163 2.6 2.6 2.6 2.6 2.6

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-6


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-3. Engine


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
both cylinders 3168 3.1 3.1 3.1 3.1 3.1
Replace crankcase umbrella valve one 3172 1.0 1.0 1.0 1.0 1.0
both 3174 1.2 1.2 1.2 1.2 1.2
CYLINDER AND PISTON
Replace piston and resize cylinder includes disas- one piston and cylinder 3202 5.2 5.2 5.2 5.2 5.2
sembly, replacing piston, and sizing cylinder, all items both pistons and cylinders
listed under RECONDITION CYLINDER HEAD and 3203 7.9 7.9 7.9 7.9 7.9
assembly
Recondition cylinder and piston includes disassembly, one piston and cylinder 3207 4.5 4.5 4.5 4.5 4.5
deglazing cylinder and replacing rings, or replacing cyl- both pistons and cylinders
inder and piston, all items listed under RECONDITION 3208 7.1 7.1 7.1 7.1 7.1
CYLINDER HEAD and assembly
Replace piston rings includes deglazing cylinder one cylinder 3206 3.2 3.2 3.2 3.2 3.2
both cylinders 3216 4.1 4.1 4.1 4.1 4.1
Replace piston and piston rings includes removal of one cylinder 3221 3.4 3.4 3.4 3.4 3.4
cylinder head and cylinder, fitting new piston with rings, both cylinders
resizing cylinder and assembly 3231 5.3 5.3 5.3 5.3 5.3

Replace cylinder and piston assembly one cylinder 3236 2.4 2.4 2.4 2.4 2.4
both cylinders 3246 3.5 3.5 3.5 3.5 3.5
Replace upper connecting rod bushing during upper
3251 0.4 0.4 0.4 0.4 0.4
end repair
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1
GEARCASE
Replace tappet one 3306 2.7 2.7 2.7 2.7 2.7
two same cylinder 3311 2.8 2.8 2.8 2.8 2.8
two one each cylinder 3313 3.7 3.7 3.7 3.7 3.7
Replace push rod, push rod cover and/or o-ring one 3316 2.1 2.1 2.1 2.1 2.1
two same cylinder 3317 2.2 2.2 2.2 2.2 2.2
two one each cylinder 3318 2.7 2.7 2.7 2.7 2.7
Replace gearcase cover and/or gasket 3326 2.3 2.3 2.3 2.3 2.3

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-7


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-3. Engine


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Replace all cam gears 3336 2.5 2.5 2.5 2.5 2.5
Replace oil pump 3341 0.7 0.7 0.7 0.7 0.7
Replace oil pump check valve 3366 0.1 0.1 0.1 0.1 0.1
CRANKCASE
Replace crank position sensor O-ring 3403 0.1 0.1 0.1 0.1 0.1
Replace crankcases 3406 13.7 13.7 13.7 13.7 13.7
Seal crankcase only 3407 9.4 9.4 9.4 9.4 9.4
Replace left main bearing 3410 9.7 9.7 9.7 9.7 9.7
Replace flywheels includes remove and install engine 3411 12.7 12.7 12.7 12.7 12.7
Check flywheel trueness after removal 3420 0.1 0.1 0.1 0.1 0.1
Check flywheels after removal includes checking trueness piston removal and
3421 0.5 0.5 0.5 0.5 0.5
reinstallation, if required
Recondition cylinder heads head removed (for non- one head 3425 1.8 1.8 1.8 1.8 1.8
related repairs) both heads 3426 3.3 3.3 3.3 3.3 3.3
Replace piston rings both cylinders removed (for non-related repairs) 3428 0.7 0.7 0.7 0.7 0.7
Replace piston and rings includes oversizing both cylinders removed (for non-related repairs) 3430 1.4 1.4 1.4 1.4 1.4
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1
Replace carburetor 3506 0.3 0.3 0.3 0.3 0.3
Replace manifold, inserts or clamps 3511 0.4 0.4 0.4 0.4 0.4
Replace carburetor float valve or jet, or check float level
3516 0.3 0.3 0.3 0.3 0.3
or seal
Replace enrichment cable or plunger 3523 0.2 0.2 0.2 0.2 0.2
Replace carburetor diaphragm 3524 0.5 0.5 0.5 0.5 0.5
EVAPORATIVE EMISSIONS SYSTEM
Replace canister California vehicles only 3527 0.1 0.1 0.1 0.1 0.1
Replace vapor valve 3528 0.2 0.2 0.2 0.2 0.2
Replace any one hose 3529 0.7 0.7 0.7 0.7 0.7

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-8


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-4. Drive and Clutch


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Adjust primary chain --- 0.1 0.1 0.1 0.1 0.1
Replace primary inspection cover and/or O-ring 4001 0.1 0.1 0.1 0.1 0.1
Replace primary chain 4002 0.8 0.8 0.8 0.8 0.8
Replace engine sprocket 4003 0.8 0.8 0.8 0.8 0.8
Replace engine sprocket oil seal 4005 0.9 0.9 0.9 0.9 0.9
Replace primary cover 4007 0.7 0.7 0.7 0.7 0.7
Replace primary gasket 4009 0.5 0.5 0.5 0.5 0.5
CLUTCH
Adjust clutch --- 0.1 0.1 0.1 0.1 0.1
Replace clutch release mechanism 4006 0.1 0.1 0.1 0.1 0.1
Service the clutch includes disassembly, cleaning, inspection,
4011 1.5 1.5 1.5 1.5 1.5
repair, assembly and adjustment
Replace shift lever 4012 0.1 0.1 0.1 0.1 0.1
Replace clutch cable 4013 0.2 0.2 0.2 0.2 0.2
Replace shifter seal 4015 0.1 0.1 0.1 0.1 0.1

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-9


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-5. Transmission


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Overhaul transmission includes disassembly,
removal, cleaning, inspection, replacing parts, assem- 4306 13.5 13.5 13.5 13.5 13.5
bly and installation
Replace shifter drum 4329 11.3 11.3 11.3 11.3 11.3
Replace shift linkage and/or spring 4332 1.3 1.3 1.3 1.3 1.3
Replace shifter fork (one) 4343 11.3 11.3 11.3 11.3 11.3
Replace shifter fork (ea. additional) 4345 0.1 0.1 0.1 0.1 0.1
Replace transmission case countershaft bearing 4361 11.4 11.4 11.4 11.4 11.4
Replace main drive gear and/or bearing and/or O-ring 4366 11.8 11.8 11.8 11.8 11.8
Replace detent arm and/or spring 4368 11.3 11.3 11.3 11.3 11.3
Replace main drive gear belt sprocket 4309 0.8 0.8 0.8 0.8 0.8
Replace main drive gear seal (in crankcase) 4311 0.9 0.9 0.9 0.9 0.9
Replace vehicle speed sensor O-ring 4380 0.5 0.5 0.5 0.5 0.5

Table 2-6. OEM


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Replace Mirror 6513 0.1 0.1 0.1 0.1 0.1

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-10


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Service
Manual, Part No. 99484-06 and Electrical Diagnostic Manual, Part No. 99495-06
GENERAL
Lights and accessories excluding turn signals 5016 0.3 0.3 0.3 0.3 0.3
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1
Diagnose charging system regulator bleed test 5307 0.4 0.4 0.4 0.4 0.4
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2
Diagnose charging system open/grounded stator 5312 1.5 1.5 1.5 1.5 1.5
Diagnose system AC output 5314 1.5 1.5 1.5 1.5 1.5
Diagnose charging system regulator failure 5315 0.4 0.4 0.4 0.4 0.4
Diagnose charging system voltage output 5316 0.4 0.4 0.4 0.4 0.4
Diagnose charging system replace rotor 5319 1.4 1.4 1.4 1.4 1.4
STARTER CIRCUIT
Starter inoperative open/shorted/ground motor 5817 1.0 1.0 1.0 1.0 1.0
Starter inoperative start button 5818 0.9 0.9 0.9 0.9 0.9
Starter inoperative solenoid clicks; poor starter or battery connec-
5822 0.1 0.1 0.1 0.1 0.1
tions
Starter inoperative solenoid clicks; poor relay or solenoid connec-
5823 0.2 0.2 0.2 0.1 0.2
tions, or bad relay contacts
Starter inoperative solenoid clicks; poor starter to battery connec-
tions, ground connections, or bad solenoid con- 5824 0.2 0.2 0.2 0.2 0.2
tacts
Starter inoperative damaged motor 5825 0.9 0.9 0.9 0.9 0.9
Starter inoperative relay click; open in relay wiring 5827 0.2 0.2 0.2 0.2 0.2
Starter inoperative TSSM [30B] pin 9 to starter relay terminal 2
5830 0.5 0.5 0.5 0.5 0.5
shorted to voltage

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-11


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Starter inoperative nothing clicks; open in wiring to or from starter
5831 0.4 0.4 0.4 0.4 0.4
button
Starter inoperative starter relay 5832 0.3 0.3 0.3 0.3 0.3
Slow starter crank or starter stalls poor starter to battery connections, ground con-
5835 0.2 0.2 0.2 0.2 0.2
nections, or bad solenoid contacts
Slow starter crank or starter stalls defective starter motor 5836 0.3 0.3 0.3 0.3 0.3
Starter spins starter clutch 5837 1.0 1.0 1.0 1.0 1.0
Starter inoperative replace TSM\TSSM 5838 0.7 0.7 0.7 0.7 0.7
Replace starter solenoid contacts; includes starter motor removal 5845 1.1 1.1 1.1 1.1 1.1
Replace starter solenoid coil; includes starter motor removal 5860 1.1 1.1 1.1 1.1 1.1
Starter inoperative replace TSM\TSSM 6791 0.7 0.7 0.7 0.7 0.7
Starter inoperative Mate connector 6792 0.3 0.3 0.3 0.3 0.3
Starter inoperative TSSM [30B] terminal 2 (GY wire) and ignition
6793 0.4 0.4 0.4 0.4 0.4
fuse is open
Starter inoperative TSSM [30B] terminal 12 (BK wire) is open 6805 0.5 0.5 0.5 0.5 0.5
Starter inoperative TSSM [30B] terminal 1 and Ignition fuse open/
6806 0.8 0.8 0.8 0.8 0.8
short to ground
WIRING
Replace battery cable one (negative or positive) 5024 0.3 0.3 0.3 0.3 0.3
Replace main wiring harness 5026 2.6 2.6 2.6 2.6 2.6
Replace rear fender wiring harness 5036 0.5 0.5 0.5 0.5 0.5
Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2 0.2
Replace any single wire accessory circuit 5043 0.2 0.2 0.2 0.2 0.2
Replace speedometer housing 5046 0.7 0.7 0.7 0.7 0.7
Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.3
Replace fuse 5145 0.1 0.1 0.1 0.1 0.1
SWITCHES
Replace ignition switch 5129 0.5 0.5 0.5 0.5 0.5
Replace left upper handlebar switch 5171 0.5 0.5 0.5 0.5 0.5

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-12


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Replace right upper handlebar switch 5173 0.7 0.7 0.7 0.7 0.7
Replace front brake light switch 5176 0.6 0.6 0.6 0.6 0.6
Replace left upper handlebar switch housing 5177 0.2 0.2 0.2 0.2 0.2
Replace left lower handlebar switch housing 5178 0.2 0.2 0.2 0.2 0.2
Replace right upper handlebar switch housing 5179 0.2 0.2 0.2 0.2 0.2
Replace right lower handlebar switch housing 5180 0.4 0.4 0.4 0.4 0.4
Replace rear stoplight switch includes filling/bleeding brakes 5141 0.3 0.3 0.3 0.3 0.3
Replace oil pressure switch 5161 0.1 0.1 0.1 0.1 0.1
Replace neutral switch 5165 0.8 0.8 0.8 0.8 0.8
LIGHTS
Replace electrical bracket 5175 0.4 0.4 0.4 0.4 0.4
Replace headlight bracket includes adjustment 5181 0.2 0.2 0.2 0.2 0.2
Replace headlight include diagnosis 5185 0.1 0.1 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.4 0.7 0.7 0.4 0.4
Replace indicator bulb or lens include diagnosis 5190 0.1 0.2 0.1 0.1 0.1
Replace indicator lamp socket assembly 5191 0.5 0.5 0.5 0.5 0.5
Replace single light bulb/lens include diagnosis 5197 0.1 0.1 0.1 0.1 0.1
Replace turn signal light assembly front 5201 0.2 0.4 0.4 0.2 0.2
rear 5205 0.3 0.3 0.3 0.3 0.3
Replace taillight assembly or circuit board 5215 0.2 0.2 0.2 0.2 0.2
BATTERY/HORN
Replace the battery 5705 0.3 0.3 0.3 0.3 0.3
Replace battery tray 5767 0.6 0.6 0.6 0.6 0.6
Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1
TURN SIGNALS/SECURITY SYSTEM
No security lamp TSM\TSSM [30B] terminal 4 to speedometer
6735 0.4 0.4 0.4 0.4 0.4
[39B] terminal 4 (BN/V wire) is open

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-13


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
No security lamp TSM\TSSM [30B] terminal 4 to speedometer
[39B] terminal 4 (BN/V wire) is shorted to 6736 0.4 0.4 0.4 0.4 0.4
ground
No security lamp replace TSM\TSSM 6737 0.7 0.7 0.7 0.7 0.7
No security lamp replace speedometer 6738 0.4 0.4 0.4 0.4 0.4
No security lamp mate connector [30] 6739 0.3 0.3 0.3 0.3 0.3
No security lamp replace TSM\TSSM 6740 0.7 0.7 0.7 0.7 0.7
No security lamp TSSM (30B) terminal 2 (GY wire) and ignition
6741 0.4 0.4 0.4 0.4 0.4
fuse is open
No security lamp TSSM [30B] terminal 12 (BK wire) and ground is
6742 0.5 0.5 0.5 0.5 0.5
open
No security lamp TSSM [30B] terminal 1 (BN/GY wire) and Bat-
6743 0.8 0.8 0.8 0.8 0.8
tery fuse is open
No security lamp replace Battery Fuse 6744 0.3 0.3 0.3 0.3 0.3
No security lamp Main fuse terminal A (R wire) and Battery fuse
6745 0.4 0.4 0.4 0.4 0.4
is open
Security lamp on continuously replace TSM\TSSM 6750 0.7 0.7 0.7 0.7 0.7
Security lamp on continuously TSM\TSSM [30B] terminal 4 to speedometer
[39B] terminal 4 (BN/V wire) is shorted to volt- 6751 0.4 0.4 0.4 0.4 0.4
age
Security lamp on continuously replace speedometer 6752 0.4 0.4 0.4 0.4 0.4
Fob signal weak replace FOB Battery 6755 0.1 0.1 0.1 0.1 0.1
Fob signal weak Replace FOB 6756 0.1 0.1 0.1 0.1 0.1
Fob signal weak replace TSSM 6757 0.7 0.7 0.7 0.7 0.7
Turn signal error 1A - Won't cancel upon completion replace TSM\TSSM 6773 0.7 0.7 0.7 0.7 0.7
Turn signal error 1A - Cancels erratically locate and repair intermittent open 6855 0.5 0.5 0.5 0.5 0.5
Turn signal error 1A - Cancels erratically locate and repair intermittent short to voltage 6856 0.5 0.5 0.5 0.5 0.5
Turn signal error 1A - Cancels erratically locate and repair intermittent short to ground 6857 0.5 0.5 0.5 0.5 0.5
Turn signal error 2A TSSM [30B] terminal 5/6 (V or BN wire) shorted/
6790 0.4 0.4 0.4 0.4 0.4
grounded/open

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-14


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Turn signal error 2A replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7
Turn signal error 2A mate connector [30] 6792 0.3 0.3 0.3 0.3 0.3
Turn signal error 2A TSSM [30B] terminal 2 (GY wire) and ignition
6793 0.4 0.4 0.4 0.4 0.4
fuse is open
Turn signal error 2B replace bulb 6796 0.2 0.2 0.2 0.2 0.2
Turn signal error 2B repair open ground in lamp circuit 6797 0.4 0.4 0.4 0.4 0.4
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN wire) to
6798 0.4 0.4 0.4 0.4 0.4
lamps open
Turn signal error 2B repair open ground in lamp circuit 6799 0.4 0.4 0.4 0.4 0.4
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN wire) to
6800 0.4 0.4 0.4 0.4 0.4
lamps open
Turn signal error 2C TSSM [30B] terminal 12 (BK wire) and ground is
6805 0.5 0.5 0.5 0.5 0.5
open
Turn signal error 2C TSSM [30B] terminal 1 (BN/GY wire) and Bat-
6806 0.8 0.8 0.8 0.8 0.8
tery fuse is open
Turn signal error 2C replace Battery Fuse 6807 0.3 0.3 0.3 0.3 0.3
Turn signal error 2C main fuse terminal A (R wire) and Battery fuse
6808 0.4 0.4 0.4 0.4 0.4
is open
Turn signal error 2D repair open between Handlebar Switch connec-
6810 0.6 0.6 0.6 0.6 0.6
tor [24A] and TSSM [30B]
Turn signal error 2D replace Turn signal switch 6811 0.7 0.7 0.7 0.7 0.7
Turn signal error 2D repair open between connector [24A] and fuse-
6812 0.6 0.6 0.6 0.6 0.6
block
Turn signal error 2D repair open between handlebar switch connec-
6813 0.6 0.6 0.6 0.6 0.6
tor [22A] and TSSM [30B]
Turn signal error 2D TSSM [30B] terminal 5/6 (V or BN wire) shorted
6814 0.4 0.4 0.4 0.4 0.4
to ground
Turn signal error 2D replace turn signal switch 6815 0.7 0.7 0.7 0.7 0.7
Turn signal error 2D repair open between connector [22A] and fuse-
6816 0.6 0.6 0.6 0.6 0.6
block

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-15


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Turn signal error 3A - bulbs flash at double rate-all work replace bulb 6820 0.2 0.2 0.2 0.2 0.2
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion 6821 0.2 0.2 0.2 0.2 0.2
Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/Replace bulb 6822 0.2 0.2 0.2 0.2 0.2
Turn signal error 3A - bulbs flash at double rate-all work repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3 0.3
Turn signal error 3A - bulbs flash at double rate-all work replace TSM\TSSM 6824 0.7 0.7 0.7 0.7 0.7
B0563 Battery voltage high - TSSM code not present 7770 0.2 0.2 0.2 0.2 0.2
B0563 Battery voltage high - TSSM repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes
B1121Left turn output fault TSSM terminal 5/6 (V or BN wire) shorted/
6790 0.4 0.4 0.4 0.4 0.4
grounded/open
B1121Left turn output fault replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7
B1121Left turn output fault replace bulb 6796 0.2 0.2 0.2 0.2 0.2
B1121Left turn output fault repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3 0.3
B1122 Right Turn Output fault TSSM terminal 5/6 (V or BN wire) shorted/
6790 0.4 0.4 0.4 0.4 0.4
grounded/open
B1122 Right Turn Output fault replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7
B1122 Right Turn Output fault replace bulb 6796 0.2 0.2 0.2 0.2 0.2
B1122 Right Turn Output fault repair bulb connection/replace lamp assembly 6823 0.3 0.4 0.4 0.3 0.3
B1131 alarm output open/low repair alarm (terminal B) circuit (LGN/BN wire)-
6830 0.4 0.4 0.4 0.4 0.4
open
B1131 alarm output open/low repair alarm (terminal B) circuit (LGN/BN wire)-
6831 0.4 0.4 0.4 0.4 0.4
grounded
B1131 alarm output open/low replace Siren 6832 0.4 0.4 0.4 0.4 0.4
B1131 alarm output open/low replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7
B1131 alarm output open/low repair alarm (terminal C) circuit (BK wire)-open 6834 0.3 0.3 0.3 0.3 0.3
B1131 alarm output open/low repair alarm (terminal A) circuit (BN/GY wire)-
6835 0.3 0.3 0.3 0.3 0.3
open

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-16


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
B1132 alarm output high repair alarm (terminal B) circuit (LGN/BN wire)-
6817 0.3 0.3 0.3 0.3 0.3
Shorted to volts
B1132 alarm output high replace Siren 6832 0.4 0.4 0.4 0.4 0.4
B1132 alarm output high replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7
B1134 Starter output high TSSM terminal 9/starter relay (TN/GN wire)-
6840 0.3 0.3 0.3 0.3 0.3
Short to volts
B1134 Starter output high replace starter relay 6841 0.2 0.2 0.2 0.2 0.2
B1134 Starter output high replace TSM/TSSM 6842 0.7 0.7 0.7 0.7 0.7
B1135 Accelerometer fault replace TSM/TSSM 6845 0.6 0.6 0.6 0.6 0.6
B1141 Ignition switch low TSSM terminal 2 and Ign. Fuse (GY wire) open 6793 0.4 0.4 0.4 0.4 0.4
B1141 Ignition switch low replace TSM/TSSM 6791 0.7 0.7 0.7 0.7 0.7
B1141 Ignition switch low repair TSSM terminal/connections 6709 0.5 0.5 0.5 0.5 0.5
INSTRUMENTS
Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3
Replace tachometer 6009 --- --- --- 0.3 ---
Replace speedo reset boot 6043 0.1 0.1 0.1 0.1 0.1
B1006 speedometer accessory line overvoltage code not present 7770 0.2 0.2 0.2 0.2 0.2
B1006 speedometer accessory line overvoltage repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes
B1006 Tachometer accessory line overvoltage code not present 7770 --- --- --- 0.2 ---
B1006 Tachometer Accessory line overvoltage repair charging system/accompanies other
7771 --- --- --- 0.2 ---
codes
B1007 Speedometer Ignition Line Voltage code not present 7770 0.2 0.2 0.2 0.2 0.2
B1007 Speedometer Ignition Line Voltage repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes
B1007 Tachometer Ignition Line Voltage code not present 7770 --- --- --- 0.2 ---
B1007 Tachometer Ignition Line Voltage repair charging system/accompanies other
7771 --- --- --- 0.2 ---
codes
B1008 Trip switch closed replace trip switch 6001 0.3 0.4 0.4 0.3 0.3

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-17


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
B1008 Trip switch closed replace trip switch boot 6002 0.1 0.1 0.1 0.1 0.1
B1008 Trip switch closed replace speedometer 6020 0.3 0.4 0.4 0.3 0.3
ENGINE MANAGEMENT
P0106 MAP Unstable ICM BLK terminal 3 /MAP terminal C (R/W wire)
7631 0.3 0.3 0.3 0.3 0.3
open
P0106 MAP Unstable repair ICM terminal/connections 7632 0.3 0.3 0.3 0.3 0.3
P0106 MAP Unstable ICM BLK terminal 11 /MAP terminal B (V/W
7633 0.5 0.5 0.5 0.5 0.5
wire) open/grounded
P0106 MAP Unstable replace MAP Sensor 7634 0.5 0.5 0.5 0.5 0.5
P0106 MAP Unstable ICM [10B] terminal 4 and MAP [80B] terminal A
7636 0.5 0.5 0.5 0.5 0.5
(BK/W wire) open
P0107 MAP Sensor open/low replace MAP Sensor 7630 0.3 0.3 0.3 0.3 0.3
P0107 MAP Sensor open/low ICM [10B] terminal 11 to MAP [80B] terminal B
7633 0.5 0.5 0.5 0.5 0.5
(V/W wire) open/grounded
P0107 MAP Sensor open/low MAP [80B] terminal A (BK/W wire) and terminal
7637 0.4 0.4 0.4 0.4 0.4
C (R/W wire) shorted
P0107 MAP Sensor open/low ICM [10B] terminal 3 / MAP [80B] terminal C (R/
7638 0.4 0.4 0.4 0.4 0.4
W wire) open/grounded
P0107 MAP Sensor open/low replace Vehicle Speed Sensor 7639 0.4 0.4 0.4 0.4 0.4
P0107 MAP Sensor open/low replace ICM 7641 0.6 0.6 0.6 0.6 0.6
P0107 MAP Sensor open/low replace MAP Sensor 7650 0.6 0.6 0.6 0.6 0.6
P0107 MAP Sensor open/low MAP [80B] terminal A (BK/W wire) and terminal
7655 0.6 0.6 0.6 0.6 0.6
B (V/W wire) shorted
P0108 MAP Sensor high MAP [80B] terminal C (R/W wire) and terminal B
7618 0.3 0.3 0.3 0.3 0.3
(V/W wire) shorted
P0108 MAP Sensor high MAP [80B] terminal A and ICM [10B] terminal 4
7619 0.4 0.4 0.4 0.4 0.4
(BK/W wire) open
P0108 MAP Sensor high MAP [80B] sensor terminal C (R/W wire) short
7635 0.3 0.3 0.3 0.3 0.3
to Battery Volts
P0108 MAP Sensor high replace ICM 7641 0.6 0.6 0.6 0.6 0.6

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-18


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
P0108 MAP Sensor high MAP [80B] sensor terminal B (V/W wire) short
7644 0.4 0.4 0.4 0.4 0.4
to Battery Volts
P0108 MAP Sensor high MAP [80B] terminal A and ICM [10B] terminal 4
7647 0.4 0.4 0.4 0.4 0.4
(BK/W wire) open
P0108 MAP Sensor high replace MAP Sensor 7650 0.6 0.6 0.6 0.6 0.6
P0371 CKP Open/low CKP [79B] terminal 1 (R wire) short to CKP ter-
7030 0.4 0.4 0.4 0.4 0.4
minal 2 (BK wire)
P0371 CKP Open/low repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3 0.3
P0371 CKP Open/low replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5 0.5
P0371 CKP Open/low clean or repair crankshaft position (CKP) sensor
7982 0.4 0.4 0.4 0.4 0.4
connector
P0371 CKP Open/low replace ICM\ECM 7983 0.9 0.9 0.9 0.9 0.9
P0371 CKP Open/low CKP [79B] terminal 2 (BK wire) to ICM [10B] ter-
7986 0.5 0.5 0.5 0.5 0.5
minal 9 open\ground
P0371 CKP Open/low CKP [79B] terminal 1 (R wire) to ICM [10B] ter-
7987 0.4 0.4 0.4 0.4 0.4
minal 8 open\ground
P0372 CKP shorted high CKP [79B] terminal 1 (R wire) short to CKP ter-
7030 0.4 0.4 0.4 0.4 0.4
minal 2 (BK wire)
P0372 CKP shorted high repair damaged CKP wiring 7031 0.3 0.3 0.3 0.3 0.3
P0372 CKP shorted high repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3 0.3
P0372 CKP shorted high replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5 0.5
P0372 CKP shorted high clean or repair crankshaft position (CKP) sensor
7982 0.4 0.4 0.4 0.4 0.4
connector
P0372 CKP shorted high replace ICM\ECM 7983 0.9 0.9 0.9 0.9 0.9
P0372 CKP shorted high CKP [79B] terminal 2 (BK wire) to ICM [10B] ter-
7696 0.4 0.4 0.4 0.4 0.4
minal 9 shorted to voltage
P0372 CKP shorted high CKP [79B] terminal 1 (R wire) to ICM [10B] ter-
7697 0.5 0.5 0.5 0.5 0.5
minal 8 shorted to voltage
P0374 CKP Sensor synch error CKP [79B] terminal 2 (BK wire) shorted to CKP
7030 0.4 0.4 0.4 0.4 0.4
[79B] terminal 1 (R wire)

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-19


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
P0374 CKP Sensor synch error repair damaged CKP wiring 7031 0.3 0.3 0.3 0.3 0.3
P0374 CKP Sensor synch error repair ICM\ICM connections 7980 0.3 0.3 0.3 0.3 0.3
P0374 CKP Sensor synch error replace Crankshaft Position (CKP) Sensor 7981 0.5 0.5 0.5 0.5 0.5
P0374 CKP Sensor synch error clean or Repair CKP Sensor 7982 0.4 0.4 0.4 0.4 0.4
P0374 CKP Sensor synch error replace ICM 7983 0.9 0.9 0.9 0.9 0.9
P0374 CKP Sensor synch error CKP [79B] terminal 2 (BK wire) to ICM terminal
7986 0.5 0.5 0.5 0.5 0.5
12 open\ground
P0374 CKP Sensor synch error CKP [79B] terminal 1 (R wire) to ICM terminal
7987 0.4 0.4 0.4 0.4 0.4
30 open\ground
P0501 Vehicle speed signal low VSS terminal B (W/GN wire) to ICM BK terminal
7611 0.3 0.3 0.3 0.3 0.3
10 open, grounded
P0501 Vehicle speed signal low clean or Repair VSS 7939 0.7 0.7 0.7 0.7 0.7
P0501 Vehicle speed signal low repair Vehicle Speed sensor (VSS) Connector 7953 0.3 0.3 0.3 0.3 0.3
P0501 Vehicle speed signal low replace Vehicle Speed sensor (VSS) 7967 0.7 0.7 0.7 0.7 0.7
P0501 Vehicle speed signal low replace ICM\ICM 7968 0.6 0.6 0.6 0.6 0.6
P0502 VSS high VSS [65] terminal B (W/GN wire) to ICM termi-
7612 0.5 0.5 0.5 0.5 0.5
nal 10 open, shorted
P0502 VSS high VSS [65] terminal A (R/W wire) to ICM BK 3
7613 0.5 0.5 0.5 0.5 0.5
open
P0502 VSS high VSS [65] terminal C (BK wire) ICM ground ter-
7614 0.5 0.5 0.5 0.5 0.5
minal open
P0502 VSS high VSS [65] terminal B (W/GN wire) shorted to ter-
7922 0.5 0.5 0.5 0.5 0.5
minal A (R/W wire)
P0502 VSS high clean or repair VSS 7939 0.7 0.7 0.7 0.7 0.7
P0502 VSS high repair Vehicle Speed sensor (VSS) Connector 7953 0.3 0.3 0.3 0.3 0.3
P0502 VSS high replace Vehicle Speed sensor (VSS) 7967 0.7 0.7 0.7 0.7 0.7
P0502 VSS high replace ICM\ICM 7968 0.6 0.6 0.6 0.6 0.6
P0562 Battery voltage low code not present 7770 0.2 0.2 0.2 0.2 0.2
P0562 Battery voltage low repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-20


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
P0562 Battery voltage low repair ground circuit (BK wire) high resistance 7775 0.4 0.4 0.4 0.4 0.4
P0562 Battery voltage high repair Ign circuit (W/BK white) high resistance 7776 0.4 0.4 0.4 0.4 0.4
P0563 Battery voltage high code not present 7770 0.2 0.2 0.2 0.2 0.2
P0563 Battery voltage high repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes
P0602 ICM Flash error replace ICM 7913 0.7 0.7 0.7 0.7 0.7
P0602 ICM Flash error code not present 7931 0.4 0.4 0.4 0.4 0.4
P0603 ICM EEPROM error replace ICM 7913 0.7 0.7 0.7 0.7 0.7
P0603 ICM EEPROM error code not present 7931 0.4 0.4 0.4 0.4 0.4
P0604 RAM Memory error replace ICM 7913 0.7 0.7 0.7 0.7 0.7
P0604 RAM Memory error code not present 7931 0.4 0.4 0.4 0.4 0.4
P0605 ECM Flash Error replace ICM 7913 0.7 0.7 0.7 0.7 0.7
P0605 ECM Flash Error system OK 7931 0.4 0.4 0.4 0.4 0.4
P0607 A to D error replace ICM 7913 0.7 0.7 0.7 0.7 0.7
P0607 A to D error system OK 7931 0.4 0.4 0.4 0.4 0.4
P1009 Incorrect Password perform ICM/TSSM Module Replace procedure 6701 0.4 0.4 0.4 0.4 0.4
P1009 Incorrect Password replaced TSSM, system now OK 6702 0.5 0.5 0.5 0.5 0.5
P1009 Incorrect Password replace ICM 6703 0.9 0.9 0.9 0.9 0.9
P1010 Missing Password data Link terminal [91] 3/ICM [78] terminal
6704 0.4 0.4 0.4 0.4 0.4
5(ICM [10] BK 12)/TSSM [30] terminal 3 open
P1010 Missing Password data terminal [91] 3/ICM [78] 5 (ICM [10] BK
6705 0.4 0.4 0.4 0.4 0.4
12)/speedometer [39] terminal 2 short to volts
P1010 Missing Password replaced TSSM, system now OK 6707 0.4 0.4 0.4 0.4 0.4
P1010 Missing Password replace ICM 6708 0.8 0.8 0.8 0.8 0.8
P1010 Missing Password repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
P1010 Missing Password Repair ICM connections 7980 0.3 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open ICM [10B] terminal 1 and coil [83B] terminal B
7187 0.4 0.4 0.4 0.4 0.4
(W/BK wire) is open

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-21


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
P1351 Front ignition coil low/open ICM [10] terminal 6 and ignition coil [83] termi-
7032 0.5 0.5 0.5 0.5 0.5
nal C (BE/O wire) open/ground
P1351 Front ignition coil low/open repair ICM connections 7301 0.3 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open replace ignition coil 7856 0.5 0.5 0.5 0.5 0.5
P1351 Front ignition coil low/open repair coil connections 7860 0.4 0.4 0.4 0.4 0.4
P1351 Front ignition coil low/open replace ICM 7870 0.7 0.7 0.7 0.7 0.7
P1352 Front ignition coil high/shorted replace ignition coil 7856 0.5 0.5 0.5 0.5 0.5
P1352 Front ignition coil high/shorted ICM [10B] terminal 6 to ignition coil [83B] termi-
7869 0.3 0.3 0.3 0.3 0.3
nal C (BE/O wire) short to voltage
P1352 Front ignition coil high/shorted replace ICM 7870 0.7 0.7 0.7 0.7 0.7
P1354 Rear ignition coil low/open ICM [10] terminal 7 & ignition coil [83] terminal A
7024 0.5 0.5 0.5 0.5 0.5
(Y/BE wire) open/ground
P1354 Rear ignition coil low/open ICM [10B] terminal 1 and coil [83B] terminal B
7187 0.4 0.4 0.4 0.4 0.4
(W/BK wire) is open
P1354 Rear ignition coil low/open repair ICM connections 7301 0.3 0.3 0.3 0.3 0.3
P1354 Rear ignition coil low/open replace ignition coil 7856 0.5 0.5 0.5 0.5 0.5
P1354 Rear ignition coil low/open repair coil connections 7860 0.4 0.4 0.4 0.4 0.4
P1354 Rear ignition coil low/open replace ICM 7870 0.7 0.7 0.7 0.7 0.7
P1355 Rear ignition coil high/shorted replace ignition coil 7856 0.5 0.5 0.5 0.5 0.5
P1355 Rear ignition coil high/shorted ICM [10B] terminal 7 to ignition coil [83B] termi-
7868 0.3 0.3 0.3 0.3 0.3
nal A (Y/BE wire) short to voltage
P1355 Rear ignition coil high/shorted replace ICM 7870 0.7 0.7 0.7 0.7 0.7
SERIAL DATA
U1016 Loss of ICM serial data at TSSM repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1016 Loss of ICM serial data at TSSM ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1016 Loss of ICM serial data at TSSM ICM [10B] terminal 5 and chassis ground (BK
6746 0.4 0.4 0.4 0.4 0.4
wire) are open
U1016 Loss of ICM serial data at TSSM repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-22


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
U1016 Loss of ICM serial data at TSSM replace TSM/TSSM 6717 1.0 1.0 1.0 1.0 1.0
U1016 Loss of ICM Serial Data at Speedometer replace speedometer 6072 0.8 0.9 0.9 0.8 0.8
U1016 Loss of ICM Serial Data at Speedometer repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1016 Loss of ICM Serial Data at Speedometer ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1016 Loss of ICM Serial Data at Speedometer repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1016 Loss of ICM Serial Data at Speedometer repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3
U1016 Loss of ICM Serial Data at Speedometer ICM [10B] terminal 12 to speedometer [39B] ter-
6748 0.8 0.9 0.9 0.8 0.8
minal 2 (LGN/V wire) is open
U1016 Loss of ICM Serial Data at Tachometer repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1016 Loss of ICM Serial Data at Tachometer repair tachometer connections/terminals/termi-
6711 --- --- --- 0.5 ---
nals
U1016 Loss of ICM Serial Data at Tachometer ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 --- --- --- 0.6 ---
(LGN/V wire) is open
U1016 Loss of ICM Serial Data at Tachometer replace Tachometer 6772 --- --- --- 0.5 ---
U1016 Loss of ICM Serial Data at Tachometer repair ICM connections 6854 --- --- --- 0.3 ---
U1016 Loss of ICM Serial Data at Tachometer ICM [10B] terminal 12 to tachometer [39B] ter-
7017 --- --- --- 0.8 ---
minal 2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM Data at ICM repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM Data at ICM replace 15AMP battery fuse 6713 0.3 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM Data at ICM replace TSM/TSSM 6717 1.0 1.0 1.0 1.0 1.0
U1064 Loss of TSM/TSSM Data at ICM ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1064 Loss of TSM/TSSM Data at ICM TSSM [30B] terminal 1 and Ignition fuse open/
6749 0.8 0.8 0.8 0.8 0.8
short to ground
U1064 Loss of TSM/TSSM Data at ICM repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM Data at ICM TSSM [30B] terminal 12 (BK wire) is open 6710 0.5 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM Serial Data at repair TSM/TSSM connections
6709 0.5 0.5 0.5 0.5 0.5
Speedometer

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-23


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
U1064 Loss of TSM/TSSM Serial Data at TSSM [30B] terminal 12 (BK wire) is open
6710 0.5 0.5 0.5 0.5 0.5
Speedometer
U1064 Loss of TSM/TSSM Serial Data at TSSM [30B] terminal 3 and speedometer [39B]
6712 0.6 0.6 0.6 0.6 0.6
Speedometer terminal 2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM Serial Data at replace 15AMP battery fuse
6713 0.3 0.3 0.3 0.3 0.3
Speedometer
U1064 Loss of TSM/TSSM Serial Data at replace TSM/TSSM
6717 1.0 1.0 1.0 1.0 1.0
Speedometer
U1064 Loss of TSM/TSSM Serial Data at repair speedometer connections/terminals
6747 0.5 0.6 0.6 0.5 0.5
Speedometer
U1064 Loss of TSM/TSSM Serial Data at TSSM [30B] terminal 1 and Ignition fuse open/
6749 0.8 0.8 0.8 0.8 0.8
Speedometer short to ground
U1064 Loss of TSM/TSSM Serial Data at Tachometer repair TSM/TSSM connections 6709 --- --- --- 0.5 ---
U1064 Loss of TSM/TSSM Serial Data at Tachometer TSSM [30B] terminal 12 (BK wire) is open 6710 --- --- --- 0.5 ---
U1064 Loss of TSM/TSSM Serial Data at Tachometer repair tachometer connections/terminals/termi-
6711 --- --- --- 0.5 ---
nal
U1064 Loss of TSM/TSSM Serial Data at Tachometer TSSM [30B] terminal 3 and Tachometer [108B]
6866 --- --- --- 0.5 ---
terminal 2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM Serial Data at Tachometer replace 15AMP battery fuse 6713 --- --- --- 0.3 ---
U1064 Loss of TSM/TSSM Serial Data at Tachometer replace TSM/TSSM 6717 --- --- --- 1.0 ---
U1064 Loss of TSM/TSSM Serial Data at Tachometer TSSM [30B] terminal 1 and Ignition fuse open/
6749 --- --- --- 0.8 ---
short to ground
U1097 Loss of Speedometer Serial Data at TSM/TSSM replace speedometer 6072 0.8 0.9 0.9 0.8 0.8
U1097 Loss of Speedometer Serial Data at TSM/TSSM repair TSM/TSSM connections 6726 0.8 0.8 0.8 0.8 0.8
U1097 Loss of Speedometer Serial Data at TSM/TSSM repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1097 Loss of Speedometer Serial Data at TSM/TSSM TSSM [30B] terminal 3 and speedometer [39B]
6753 0.8 0.9 0.9 0.8 0.8
terminal 2 (LGN/V wire) is open
U1097 Loss of Speedometer Serial Data at TSM/TSSM access instruments\wiggle test\replace instru-
6766 0.5 0.5 0.5 0.5 0.5
ment fuse

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-24


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
U1097 Loss of Speedometer Serial Data at TSM/TSSM speedometer (39B) terminal 1/Instrument fuse/
6770 0.6 0.7 0.7 0.6 0.6
fuel gauge 1(0 wire) grounded
U1097 Loss of Speedometer Serial Data at TSM/TSSM replace tachometer 6772 --- --- --- 0.5 ---
U1097 Loss of Speedometer Serial Data at TSM/TSSM speedometer [39B] terminal 7 and chassis
6776 0.5 0.6 0.6 0.5 0.5
ground (BLK wire) is open
U1097 Loss of Speedometer Serial Data at TSM/TSSM access instruments\wiggle test\replace acces-
6781 0.7 0.7 0.7 0.7 0.7
sory fuse
U1097 Loss of Speedometer Serial Data at TSM/TSSM speedometer [39B] terminal 6/L R controls/igni-
6795 0.6 0.7 0.7 0.6 0.6
tion switch (O/W wire) is shorted to ground
U1097 Loss of Speedometer Serial Data at TSM/TSSM speedo terminal 6 and accessory fuse (O/W
6801 0.7 0.8 0.8 0.7 0.7
wire) open
U1097 Loss of Speedometer Serial Data at TSM/TSSM accessory fuse terminal R and ignition switch
6802 0.8 0.8 0.8 0.8 0.8
(R/GY wire) open
U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 1 and ignition
6867 0.7 0.7 0.7 0.7 0.7
switch open/short to ground
U1097 Lost Speedometer Communications at ICM repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1097 Lost Speedometer Communications at ICM replace 15AMP battery fuse 6713 0.3 0.3 0.3 0.3 0.3
U1097 Lost Speedometer Communications at ICM ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1097 Lost Speedometer Communications at ICM replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7
U1097 Lost Speedometer Communications at ICM ICM [10B] terminal 12 to speedometer [39B] ter-
6836 0.7 --- --- 0.7 0.7
minal 2 (LGN/V wire) is open
U1097 Lost Speedometer Communications at ICM TSSM [30B] terminal 1 and Ignition fuse open/
6749 0.8 0.8 0.8 0.8 0.8
short to ground
U1097 Lost Speedometer Communications at ICM repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3
U1097 Lost Tachometer Communication repair TSM/TSSM connections 6709 --- --- --- 0.5 ---
U1097 Lost Tachometer Communication repair tachometer connections/terminals/termi-
6711 --- --- --- 0.5 ---
nals
U1097 Lost Tachometer Communication ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 --- --- --- 0.6 ---
(LGN/V wire) is open

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-25


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
U1097 Lost Tachometer Communication replace tachometer 6803 --- --- --- 0.8 ---
U1097 Lost Tachometer Communication repair ICM connections 6854 --- --- --- 0.3 ---
U1097 Lost Tachometer Communication replace ICM 7913 0.7 0.7 0.7 0.7 0.7
U1097 Lost Tachometer Communication ICM [10B] terminal 12 to tachometer [39B] ter-
7017 --- --- --- 0.8 ---
minal 2 (LGN/V wire) is open
U1255 Missing response at TSM\TSSM replace speedometer 6765 0.8 0.9 0.9 0.8 0.8
U1255 Missing response at TSM\TSSM TSSM [30B] terminal 3 and speedometer [39B]
6753 0.8 0.9 0.9 0.8 0.8
terminal 2 (LGN/V wire) is open
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 5 and battery fuse
6758 0.3 0.3 0.3 0.3 0.3
(BN/GY wire) is open
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 7 and Chassis
6776 0.5 0.6 0.6 0.5 0.5
ground (BLK wire) is open
U1255 Missing response at ICM repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at ICM ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1255 Missing response at ICM repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at ICM replace ICM 7913 0.7 0.7 0.7 0.7 0.7
U1255 Missing response at Speedometer TSSM [30B] terminal 2 and Ignition fuse is open 6071 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at Speedometer repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at Speedometer TSSM [30B] terminal 12 (BK wire) is open 6710 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at Speedometer replace TSM/TSSM 6717 1.0 1.0 1.0 1.0 1.0
U1255 Missing response at Speedometer TSSM [30B] terminal 1 and ignition fuse open/
6749 0.8 0.8 0.8 0.8 0.8
short to ground
U1255 Missing response at Speedometer TSSM [30B] terminal 3 and speedometer [39B]
6753 0.8 0.9 0.9 0.8 0.8
terminal 2 (LGN/V wire) is open
U1255 Missing response at Tachometer repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at Tachometer ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 --- --- --- 0.6 ---
(LGN/V wire) is open
U1255 Missing response at Tachometer repair tachometer connections/terminals/termi-
6711 --- --- --- 0.5 ---
nals

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-26


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
U1255 Missing response at Tachometer ICM [10B] terminal 12 to tachometer [39B] ter-
7017 --- --- --- 0.8 ---
minal 2 (LGN/V wire) is open
U1255 Missing response at Tachometer replace ICM 7913 0.7 0.7 0.7 0.7 0.7
U1255 Missing response at Tachometer repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3
U1300 ICM serial data low repair tachometer connections/terminals/termi-
6711 --- --- --- 0.5 ---
nals
U1300 ICM serial data low replace TSM/TSSM 7998 1.1 1.3 1.3 1.1 1.1
U1300 ICM serial data low ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 --- --- 0.6 0.6
(LGN/V wire) is open
U1300 ICM serial data low repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1300 ICM serial data low repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1300 ICM serial data low replace speedometer 6765 0.8 0.9 0.9 0.8 0.8
U1300 ICM serial data low replace tachometer 6803 0.8 --- --- 0.8 0.8
U1300 ICM serial data low ECM [78B] terminal 5(ICM [10B] terminal 12)/
TSSM [30] terminal 3/speedometer [39B] termi- 7994 0.5 0.5 0.5 0.5 0.5
nal 2 (LGN/V wire) grounded
U1300 ICM serial data low ICM [10B] terminal 12 to speedometer [39B] ter-
6836 0.7 0.9 0.9 0.7 0.7
minal 2 (LGN/V wire) is open
U1300 ICM serial data low repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3
U1300 ICM serial data low ICM [10B] terminal 12 to tachometer [108B] ter-
7017 0.8 0.8 0.8 0.8 0.8
minal 2 (LGN/V wire) is open
U1300 ICM serial data low replace ICM 7993 0.9 0.9 0.9 0.9 0.9
U1300 TSSM serial data low repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1300 TSSM Serial Data low repair tachometer connections/terminals/termi-
6711 --- --- --- 0.5 ---
nals
U1300 TSSM serial data low replace TSM/TSSM 7998 1.1 1.3 1.3 1.1 1.1
U1300 TSSM Serial Data low ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 --- --- 0.6 0.6
(LGN/V wire) is open
U1300 TSSM Serial Data low repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1300 TSSM Serial Data low replace speedometer 6765 0.8 0.9 0.9 0.8 0.8

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-27


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
U1300 TSSM Serial Data low replace tachometer 6803 0.8 --- --- 0.8 0.8
U1300 TSSM Serial Data low ICM [10B] terminal 12 to speedometer [39B] ter-
6836 0.7 0.9 0.9 0.7 0.7
minal 2 (LGN/V wire) is open
U1300 TSSM Serial Data low repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3
U1300 TSSM Serial Data low ICM [10B] terminal 12 to tachometer [108B] ter-
7017 0.8 0.8 0.8 0.8 0.8
minal 2 (LGN/V wire) is open
U1300 TSSM Serial Data low ECM [78B] terminal 5(ICM [10B] terminal 12)/
TSSM [30] terminal 3/speedometer [39B] termi- 7994 0.5 0.5 0.5 0.5 0.5
nal 2 (LGN/V wire) grounded
U1300 TSSM Serial Data low replace ICM 7993 0.9 0.9 0.9 0.9 0.9
U1300 Speedometer Serial Data low repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1300 Speedometer Serial Data low repair tachometer connections/terminals/termi-
6711 --- --- --- 0.5 ---
nals
U1300 Speedometer Serial Data low replace TSM/TSSM 7998 1.1 1.3 1.3 1.1 1.1
U1300 Speedometer Serial Data low ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 --- --- 0.6 0.6
(LGN/V wire) is open
U1300 Speedometer Serial Data low repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1300 Speedometer Serial Data low replace speedometer 6765 0.8 0.9 0.9 0.8 0.8
U1300 Speedometer Serial Data low replace tachometer 6803 0.8 --- --- 0.8 0.8
U1300 Speedometer Serial Data low ICM [10B] terminal 12 to speedometer [39B] ter-
6836 0.7 0.9 0.9 0.7 0.7
minal 2 (LGN/V wire) is open
U1300 Speedometer Serial Data low repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3
U1300 Speedometer Serial Data low ICM [10B] terminal 12 to tachometer [108B] ter-
7017 0.8 0.8 0.8 0.8 0.8
minal 2 (LGN/V wire) is open
U1300 Speedometer Serial Data low ECM [78B] terminal 5(ICM [10B] terminal 12)/
TSSM [30] terminal 3/speedometer [39B] termi- 7994 0.5 0.5 0.5 0.5 0.5
nal 2 (LGN/V wire) grounded
U1300 Speedometer Serial Data low replace ICM 7993 0.9 0.9 0.9 0.9 0.9
U1300 Tachometer Serial Data low repair tachometer connections/terminals/termi-
6711 --- --- --- 0.5 ---
nals

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-28


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
U1300 Tachometer Serial Data low ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 --- --- --- 0.6 ---
(LGN/V wire) is open
U1300 Tachometer Serial Data low repair speedometer connections/terminals 6747 --- --- --- 0.5 ---
U1300 Tachometer Serial Data low replace speedometer 6765 --- --- --- 0.8 ---
U1300 Tachometer Serial Data low replace tachometer 6803 --- --- --- 0.8 ---
U1300 Tachometer Serial Data low repair TSM/TSSM connections 6709 --- --- --- 0.5 ---
U1300 Tachometer Serial Data low ICM [10B] terminal 12 to speedometer [39B] ter-
6836 --- --- --- 0.7 ---
minal 2 (LGN/V wire) is open
U1300 Tachometer Serial Data low repair ICM connections 6854 --- --- --- 0.3 ---
U1300 Tachometer Serial Data low ICM [10B] terminal 12 to Tachometer [108B] ter-
7017 --- --- --- 0.8 ---
minal 2 (LGN/V wire) is open
U1300 Tachometer Serial Data low replace ICM 7993 0.9 0.9 0.9 0.9 0.9
U1300 Tachometer Serial Data low ECM [78B] terminal 5(ICM [10B] terminal 12)/
TSSM [30] terminal 3/speedometer [39B] termi- 7994 0.5 0.5 0.5 0.5 0.5
nal 2 (LGN/V wire) grounded
U1300 Tachometer Serial Data low replace TSM/TSSM 7998 1.1 1.3 1.3 1.1 1.1
U1301 ICM Serial Data High repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1301 ICM Serial Data High repair tachometer connections/terminals 6711 0.5 --- --- 0.5 0.5
U1301 ICM Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1301 ICM Serial Data High replace speedometer 6765 0.8 0.9 0.9 0.8 0.8
U1301 ICM Serial Data High replace tachometer 6803 0.8 --- --- 0.8 0.8
U1301 ICM Serial Data High ICM [10B] terminal 12 to speedometer [39B] ter-
6836 0.7 0.9 0.9 0.7 0.7
minal 2 (LGN/V wire) is open
U1301 ICM Serial Data High ICM [10B] terminal 5 and chassis ground (BK
6837 0.4 0.4 0.4 0.4 0.4
wire) is open
U1301 ICM Serial Data High repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3
U1301 ICM Serial Data High data link [91] terminal 3/ICM terminal 12/TSSM
[30] terminal 3/speedometer [39] terminal 2 6865 0.4 0.4 0.4 0.4 0.4
(LGN/V wire) shorted to voltage

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-29


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
U1301 ICM Serial Data High ICM [10B] terminal 12 to tachometer [108B] ter-
7017 0.8 0.8 0.8 0.8 0.8
minal 2 (LGN/V wire) is open
U1301 ICM Serial Data High repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1301 ICM Serial Data High replace ICM 7993 0.9 0.9 0.9 0.9 0.9
U1301 ICM Serial Data High replace TSM/TSSM 7998 1.1 1.3 1.3 1.1 1.1
U1301 TSM\TSSM Serial Data High repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1301 TSM\TSSM Serial Data High repair tachometer connections/terminals 6711 0.5 --- --- 0.5 0.5
U1301 TSM\TSSM Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1301 TSM\TSSM Serial Data High replace speedometer 6765 0.8 0.9 0.9 0.8 0.8
U1301 TSM\TSSM Serial Data High replace tachometer 6803 0.8 0.9 0.9 0.8 0.8
U1301 TSM\TSSM Serial Data High ICM [10B] terminal 12 to speedometer [39B] ter-
6836 0.7 0.9 0.9 0.7 0.7
minal 2 (LGN/V wire) is open
U1301 TSM\TSSM Serial Data High ICM [10B] terminal 5 and chassis ground (BK
6837 0.4 0.4 0.4 0.4 0.4
wire) is open
U1301 TSM\TSSM Serial Data High repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3
U1301 TSM\TSSM Serial Data High data link [91] terminal 3/ICM terminal 12/TSSM
[30] terminal 3/speedometer [39] terminal 2 6859 0.8 0.8 0.8 0.8 0.8
(LGN/V wire) shorted to voltage
U1301 TSM\TSSM Serial Data High data link [91] terminal 3/ICM terminal 12/TSSM
[30] terminal 3/speedometer [39] terminal 2 6865 0.4 0.4 0.4 0.4 0.4
(LGN/V wire) shorted to voltage
U1301 TSM\TSSM Serial Data High ICM [10B] terminal 12 to tachometer [108B] ter-
7017 0.8 --- --- 0.8 0.8
minal 2 (LGN/V wire) is open
U1301 TSM\TSSM Serial Data High repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1301 TSM\TSSM Serial Data High replace ICM 7993 0.9 0.9 0.9 0.9 0.9
U1301 TSM\TSSM Serial Data High replace TSM/TSSM 7998 1.1 1.3 1.3 1.1 1.1
U1301 Speedometer Serial Data High repair TSM/TSSM connections 6709 0.5 0.5 0.5 0.5 0.5
U1301 Speedometer Serial Data High repair tachometer connections/terminals 6711 0.5 --- --- 0.5 0.5

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-30


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
U1301 Speedometer Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 0.6 0.6 0.6 0.6 0.6
(LGN/V wire) is open
U1301 Speedometer Serial Data High replace speedometer 6765 0.8 0.9 0.9 0.8 0.8
U1301 Speedometer Serial Data High replace tachometer 6803 0.8 --- --- 0.8 0.8
U1301 Speedometer Serial Data High ICM [10B] terminal 12 to speedometer [39B] ter-
6836 0.7 0.9 0.9 0.7 0.7
minal 2 (LGN/V wire) is open
U1301 Speedometer Serial Data High ICM [10B] terminal 5 and chassis ground (BK
6837 0.4 0.4 0.4 0.4 0.4
wire) is open
U1301 Speedometer Serial Data High repair ICM connections 6854 0.3 0.3 0.3 0.3 0.3
U1301 Speedometer Serial Data High data link [91] terminal 3/ICM terminal 12/TSSM
[30] terminal 3/speedometer [39] terminal 2 6865 0.4 0.4 0.4 0.4 0.4
(LGN/V wire) shorted to voltage
U1301 Speedometer Serial Data High ICM [10B] terminal 12 to tachometer [108B] ter-
7017 0.8 --- --- 0.8 0.8
minal 2 (LGN/V wire) is open
U1301 Speedometer Serial Data High repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1301 Speedometer Serial Data High repair speedometer connections/terminals 7028 0.8 0.9 0.9 0.8 0.8
U1301 Speedometer Serial Data High replace ICM 7993 0.9 0.9 0.9 0.9 0.9
U1301 Speedometer Serial Data High replace TSM/TSSM 7998 1.1 1.3 1.3 1.1 1.1
U1301 Tachometer Serial Data High repair TSM/TSSM connections 6709 --- --- --- 0.5 ---
U1301 Tachometer Serial Data High repair tachometer connections/terminals 6711 --- --- --- 0.5 ---
U1301 Tachometer Serial Data High ICM [10B] terminal 12 to TSSM [30B] terminal 3
6718 --- --- --- 0.6 ---
(LGN/V wire) is open
U1301 Tachometer Serial Data High repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1301 Tachometer Serial Data High replace tachometer 6803 --- --- --- 0.8 ---
U1301 Tachometer Serial Data High ICM [10B] terminal 12 to speedometer [39B] ter-
6836 --- --- --- 0.7 ---
minal 2 (LGN/V wire) is open
U1301 Tachometer Serial Data High ICM [10B] terminal 5 and chassis ground (BK
6837 --- --- --- 0.4 ---
wire) is open
U1301 Tachometer Serial Data High repair ICM connections 6854 --- --- --- 0.3 ---

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-31


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
U1301 Tachometer Serial Data High data link [91] terminal 3/ICM terminal 12/TSSM
[30] terminal 3/speedometer [39] terminal 2 6865 --- --- --- 0.4 ---
(LGN/V wire) shorted to voltage
U1301 Tachometer Serial Data High ICM [10B] terminal 12 to Tachometer [108B] ter-
7017 --- --- --- 0.8 ---
minal 2 (LGN/V wire) is open
U1301 Tachometer Serial Data High repair speedometer connections/terminals 6747 0.5 0.6 0.6 0.5 0.5
U1301 Tachometer Serial Data High replace ICM 7993 0.9 0.9 0.9 0.9 0.9
U1301 Tachometer Serial Data High replace TSM/TSSM 7998 --- --- --- 1.1 ---
Serial Data missing replace speedometer 6072 0.8 0.9 0.9 0.8 0.8
Serial Data missing engine stop switch [22A] terminal 4/coil terminal
B/ICM [10]terminal 1) (W/BK wire) shorted to 6723 0.4 0.4 0.4 0.4 0.4
ground
Serial Data missing replace voltage regulator 6724 0.4 0.4 0.4 0.4 0.4
Serial Data missing inspect/access main wire harness and electrical
6729 0.3 0.3 0.3 0.3 0.3
panel/wiggle test/replace 15 amp ignition fuse
Serial Data missing replace engine stop switch 6730 0.7 0.7 0.7 0.7 0.7
Serial Data missing maxifuse [5B] terminal B and battery positive
6731 0.4 0.4 0.4 0.4 0.4
terminal (R wire) is open
Serial Data missing inspect/access electrical panel/wiggle test/
6733 0.4 0.4 0.4 0.4 0.4
replace maxi fuse
Serial Data missing replace tachometer 6772 --- --- --- 0.5 ---
Serial Data missing data link [91A] terminal 4 and ignition fuse (GY
6804 0.2 0.2 0.2 0.2 0.2
wire) is open
Serial Data missing data link [91A] terminal 3/ICM [10]terminal 12/
TSSM [30]terminal 3/speedometer [39] termi- 6818 0.6 0.6 0.6 0.6 0.6
nal 2 (LGN/V wire) short to voltage
Serial Data missing data link [91A] terminal 2 and chassis ground
6819 0.3 0.3 0.3 0.3 0.3
(BK wire) is open
Serial Data missing ICM [10] terminal 12 and Data Link [91A] termi-
6838 0.4 0.4 0.4 0.4 0.4
nal 3 (LGN/V wire) open/grounded

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-32


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Serial Data missing engine stop switch connector [22] terminal 3,
data link [91] terminal 4 and TSSM [30] terminal 6839 0.5 0.5 0.5 0.5 0.5
2 (GY wire) shorted to ground
Serial Data missing replace ignition switch 7287 1.0 1.0 1.0 1.0 1.0
Serial Data missing replace ICM 7913 0.7 0.7 0.7 0.7 0.7
Serial Data missing repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3 0.3
Serial Data missing replace ICM 7993 0.9 0.9 0.9 0.9 0.9
Serial Data missing replace TSM/TSSM 7998 1.1 1.3 1.3 1.1 1.1
DRIVEABILITY/SYMPTOMS
Misfire at idle or under load repair Intake Leak 7486 1.2 1.2 1.2 1.2 1.2
Misfire at idle or under load replace spark plugs 7134 0.3 0.3 0.3 0.3 0.3
Misfire at idle or under load repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2 0.2
Misfire at idle or under load replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Misfire at idle or under load replace ignition coil 7139 0.5 0.5 0.5 0.5 0.5
Misfire at idle or under load replace MAP sensor 7152 0.5 0.5 0.5 0.5 0.5
Misfire at idle or under load repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6 0.6
Misfire at idle or under load replace or clean fuel filter 7169 0.6 0.6 0.6 0.6 0.6
Misfire at idle or under load replace carburetor 7609 1.0 1.0 1.0 1.0 1.0
Misfire at idle or under load system OK 7542 0.6 0.6 0.6 0.6 0.6
Rough or rolling idle repair Intake Leak 7486 1.2 1.2 1.2 1.2 1.2
Rough or rolling idle replace spark plugs 7134 0.3 0.3 0.3 0.3 0.3
Rough or rolling idle repair spark plug Wire connections 7136 0.2 0.2 0.2 0.2 0.2
Rough or rolling idle replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Rough or rolling idle replace ignition coil 7139 0.5 0.5 0.5 0.5 0.5
Rough or rolling idle replace MAP Sensor 7152 0.5 0.5 0.5 0.5 0.5
Rough or rolling idle repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6 0.6
Rough or rolling idle replace or clean fuel filter 7169 0.6 0.6 0.6 0.6 0.6
Rough or rolling idle replace carburetor 7609 1.0 1.0 1.0 1.0 1.0

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-33


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Misfire at idle or under load system OK 7542 0.6 0.6 0.6 0.6 0.6
Hesitates, poor driveability repair intake leak 7486 1.2 1.2 1.2 1.2 1.2
Hesitates, poor driveability replace spark plugs 7134 0.3 0.3 0.3 0.3 0.3
Hesitates, poor driveability repair spark plug wire connections 7136 0.2 0.2 0.2 0.2 0.2
Hesitates, poor driveability replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Hesitates, poor driveability replace ignition coil 7139 0.5 0.5 0.5 0.5 0.5
Hesitates, poor driveability replace MAP sensor 7152 0.5 0.5 0.5 0.5 0.5
Hesitates, poor driveability repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6 0.6
Hesitates, poor driveability replace or clean fuel filter 7169 0.6 0.6 0.6 0.6 0.6
Hesitates, poor driveability replace carburetor 7609 1.0 1.0 1.0 1.0 1.0
Misfire at idle or under load system OK 7542 0.6 0.6 0.6 0.6 0.6
Emits black smoke replace carburetor 7609 1.0 1.0 1.0 1.0 1.0
No check engine lamp replace speedometer 6072 0.8 0.9 0.9 0.8 0.8
No check engine lamp replace tachometer 6772 --- --- --- 0.5 ---
No check engine lamp ICM [10B] terminal 5 and chassis ground (BK
6837 0.4 0.4 0.4 0.4 0.4
wire) is open
No check engine lamp replace ICM 7130 0.9 0.9 0.9 0.9 0.9
No check engine lamp repair ICM connections 7141 0.3 0.3 0.3 0.3 0.3
No check engine lamp speedo [39B] terminal 5 and battery fuse (BN/
7154 0.6 0.6 0.6 0.6 0.6
GY wire) is open
No check engine lamp speedo [39B] terminal 5 and battery fuse (BN/
7158 0.6 0.6 0.6 0.6 0.6
GY wire) is grounded
No check engine lamp inspect/access electrical panel/main wiring har-
7159 0.2 0.2 0.2 0.2 0.2
ness/replace 15 amp battery fuse
No check engine lamp replace security siren 7161 0.6 0.6 0.6 0.6 0.6
No check engine lamp TSM/TSSM [30B] terminal 1/speedometer [39B]
terminal 5/siren [142B] terminal A (BN/GY), is 7162 0.3 0.3 0.3 0.3 0.3
shorted to ground

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-34


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
No check engine lamp main fuse terminal A to battery fuse terminal J
7288 0.3 0.3 0.3 0.3 0.3
(R wire) open
No check engine lamp ICM [78B] terminal 13 and right hand control
7290 1.0 1.0 1.0 1.0 1.0
[22A] terminal 4 (W/BK wire) open
No check engine lamp replace engine stop switch 7295 1.3 1.3 1.3 1.3 1.3
No check engine lamp engine stop switch [22A] terminal 3 and ignition
7303 0.4 0.4 0.4 0.4 0.4
fuse (GY wire) is open
No check engine lamp replace TSSM 7306 0.6 0.6 0.6 0.6 0.6
No check engine lamp replace ICM 7641 0.6 0.6 0.6 0.6 0.6
No check engine lamp ICM [10B] terminal 12 to speedometer [39B] ter-
7871 0.3 0.3 0.3 0.3 0.3
minal 2 (LGN/V wire) is open
Engine cranks but will not start replace spark plugs 7134 0.3 0.3 0.3 0.3 0.3
Engine cranks but will not start repair spark plug wire connections 7136 0.2 0.2 0.2 0.2 0.2
Engine cranks but will not start replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Engine cranks but will not start repair starting system; use in conjunction with
7166 0.2 0.2 0.2 0.2 0.2
additional code(s)
Engine cranks but will not start repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6 0.6
Engine cranks but will not start repair/replace vacuum operated fuel valve vac-
7168 0.5 0.5 0.5 0.5 0.5
uum hose
Engine cranks but will not start replace or clean fuel filter 7169 0.6 0.6 0.6 0.6 0.6
Engine cranks but will not start ICM [10B] terminal 7 and coil [83B] terminal A
7172 0.6 0.6 0.6 0.6 0.6
(Y/BE wire) is open/grounded
Engine cranks but will not start ICM [10B] terminal 8 and crankshaft position
sensor[79B] terminal 1(R wire) is open/ 7174 0.6 0.6 0.6 0.6 0.6
grounded
Engine cranks but will not start ICM [10B] terminal 9 and crankshaft position
7176 0.7 0.7 0.7 0.7 0.7
sensor[79B] terminal 2 (B wire) is open
Engine cranks but will not start replace crankshaft position sensor 7177 0.7 0.7 0.7 0.7 0.7

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-35


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Engine cranks but will not start ICM [10B] terminal 8/crankshaft position sen-
sor[79B] terminal 1(R wire) short to ICM termi-
7178 0.6 0.6 0.6 0.6 0.6
nal 9/crankshaft position sensor terminal 2 (BK
wire)
Engine cranks but will not start repair crankshaft position sensor connections 7179 0.6 0.6 0.6 0.6 0.6
Engine cranks but will not start replace ICM 7130 0.9 0.9 0.9 0.9 0.9
Engine cranks but will not start replace battery 7185 0.5 0.5 0.5 0.5 0.5
Engine cranks but will not start ICM [10B] terminal 1 and coil [83B] terminal B
7187 0.4 0.4 0.4 0.4 0.4
(W/BK wire) is open
Engine cranks but will not start repair engine compression; use in conjunction
7210 0.5 0.5 0.5 0.5 0.5
with additional code(s)
Engine cranks but will not start repair ignition coil connections or replace igni-
7226 0.6 0.6 0.6 0.6 0.6
tion coil
Engine cranks but will not start repair or replace carburetor 7609 1.0 1.0 1.0 1.0 1.0
Starts, then stalls replace spark plugs 7134 0.3 0.3 0.3 0.3 0.3
Starts, then stalls repair spark plug wire connections 7136 0.2 0.2 0.2 0.2 0.2
Starts, then stalls replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Starts, then stalls repair starting system; use in conjunction with
7166 0.2 0.2 0.2 0.2 0.2
additional code(s)
Starts, then stalls repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6 0.6
Starts, then stalls repair/replace vacuum operated fuel valve vac-
7168 0.5 0.5 0.5 0.5 0.5
uum hose
Starts, then stalls replace or clean fuel filter 7169 0.6 0.6 0.6 0.6 0.6
Starts, then stalls ICM [10B] terminal 7 and coil [83B] terminal A
7172 0.6 0.6 0.6 0.6 0.6
(Y/BE wire) is open/grounded
Starts, then stalls ICM [10B] terminal 8 and crankshaft position
sensor[79B] terminal 1(R wire) is open/ 7174 0.6 0.6 0.6 0.6 0.6
grounded
Starts, then stalls ICM [10B] terminal 9 and crankshaft position
7176 0.7 0.7 0.7 0.7 0.7
sensor[79B] terminal 2 (B wire) is open

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-36


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Starts, then stalls replace crankshaft position sensor 7177 0.7 0.7 0.7 0.7 0.7
Starts, then stalls ICM [10B] terminal 8/crankshaft position sen-
sor[79B] terminal 1(R wire) short to ICM termi-
7178 0.6 0.6 0.6 0.6 0.6
nal 9/crankshaft position sensor terminal 2 (BK
wire)
Starts, then stalls repair crankshaft position sensor connections 7179 0.6 0.6 0.6 0.6 0.6
Starts, then stalls replace ICM 7130 0.9 0.9 0.9 0.9 0.9
Starts, then stalls replace battery 7185 0.5 0.5 0.5 0.5 0.5
Starts, then stalls ICM [10B] terminal 1 and coil [83B] terminal B
7187 0.4 0.4 0.4 0.4 0.4
(W/BK wire) is open
Starts, then stalls repair engine compression; use in conjunction
7210 0.5 0.5 0.5 0.5 0.5
with additional code(s)
Starts, then stalls repair ignition coil connections or replace igni-
7226 0.6 0.6 0.6 0.6 0.6
tion coil
Starts, then stalls repair or replace carburetor 7609 1.0 1.0 1.0 1.0 1.0
Starts hard replace spark plugs 7134 0.3 0.3 0.3 0.3 0.3
Starts hard repair spark plug wire connections 7136 0.2 0.2 0.2 0.2 0.2
Starts hard replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Starts hard repair starting system; use in conjunction with
7166 0.2 0.2 0.2 0.2 0.2
additional code(s)
Starts hard repair/replace vacuum operated fuel valve 7167 0.6 0.6 0.6 0.6 0.6
Starts hard repair/replace vacuum operated fuel valve vac-
7168 0.5 0.5 0.5 0.5 0.5
uum hose
Starts hard replace or clean fuel filter 7169 0.6 0.6 0.6 0.6 0.6
Starts hard ICM [10B] terminal 7 and coil [83B] terminal A
7172 0.6 0.6 0.6 0.6 0.6
(Y/BE wire) is open/grounded
Starts hard ICM [10B] terminal 8 and crankshaft position
sensor[79B] terminal 1(R wire) is open/ 7174 0.6 0.6 0.6 0.6 0.6
grounded

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-37


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS
LABOR
ITEM DESCRIPTION CAM/CMM/
CODE CJM CGP CLP CWP
CKM
Starts hard ICM [10B] terminal 9 and crankshaft position
7176 0.7 0.7 0.7 0.7 0.7
sensor[79B] terminal 2 (B wire) is open
Starts hard replace crankshaft position sensor 7177 0.7 0.7 0.7 0.7 0.7
Starts hard ICM [10B] terminal 8/crankshaft position sen-
sor[79B] terminal 1(R wire) short to ICM termi-
7178 0.6 0.6 0.6 0.6 0.6
nal 9/crankshaft position sensor terminal 2 (BK
wire)
Starts hard repair crankshaft position sensor connections 7179 0.6 0.6 0.6 0.6 0.6
Starts hard replace ICM 7130 0.9 0.9 0.9 0.9 0.9
Starts hard replace battery 7185 0.5 0.5 0.5 0.5 0.5
Starts hard ICM [10B] terminal 1 and coil [83B] terminal B
7187 0.4 0.4 0.4 0.4 0.4
(W/BK wire) is open
Starts hard repair engine compression; use in conjunction
7210 0.5 0.5 0.5 0.5 0.5
with additional code(s)
Starts hard repair ignition coil connections or replace igni-
7226 0.6 0.6 0.6 0.6 0.6
tion coil
Starts hard repair or replace carburetor 7609 1.0 1.0 1.0 1.0 1.0

CAM XL883 CMM XL883 LOW CJM XL883C CUSTOM CGP XL1200C CUSTOM CLP XL1200R ROADSTER
CKM XL883R CWP XL1200 LOW

Revised 2/13/06 2006.5 SPORTSTER MODELS Page 2-38


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006 FLHT/FLTRI MODELS

Table 3-1. Service


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
NEW
Set-up and pre-delivery includes setting SWR --- 2.5 2.5 2.5 2.5 2.5 2.6 7.0 2.5 2.5
1,000 mile service --- 2.7 2.7 2.7 2.7 2.7 2.7 3.2 2.7 2.7
REGULAR
5,000 mile maintenance --- 1.8 1.8 1.8 1.8 1.8 1.8 2.3 1.8 1.8
10,000 mile maintenance --- 2.5 2.5 2.5 2.5 2.5 2.5 3.0 2.5 2.5
15,000 mile maintenance --- 1.6 1.6 1.6 1.6 1.6 1.6 2.1 1.6 1.6
20,000 mile maintenance --- 2.8 2.8 2.8 2.8 2.8 2.8 3.4 2.8 2.8
25,000 mile maintenance --- 2.6 2.9 2.6 2.9 2.9 2.9 3.4 2.9 2.9
30,000 mile maintenance --- 2.5 2.5 2.5 2.5 2.5 2.5 3.0 2.5 2.5
35,000 mile maintenance --- 1.8 1.8 1.8 1.8 1.8 1.8 2.3 1.8 1.8
40,000 mile maintenance --- 2.6 2.6 2.6 2.6 2.6 2.6 3.1 2.6 2.6
45,000 mile maintenance --- 1.6 1.6 1.6 1.6 1.6 1.6 2.1 1.6 1.6
50,000 mile maintenance --- 7.3 7.6 7.3 7.6 7.6 7.6 8.1 7.6 7.6

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-1


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
DRIVE
Adjust secondary belt --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace secondary belt 2011 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7
Replace rear wheel sprocket 2021 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
WHEELS
Replace tire or inner tube - front 2106 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
includes balancing rear 2111 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Replace wheel assembly - front 2113 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
includes disc and sprocket rear
exchange and balancing 2114 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

Replace rim, hub or spokes front 2116 2.2 2.2 2.2 2.2 2.2 2.2 2.2 --- 2.2
rear 2121 2.4 2.4 2.4 2.4 2.4 2.4 2.4 --- 2.4
Replace wheel bearings front 2136 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
rear 2141 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
True laced wheel (wheel on vehi-
2156 0.4 0.4 0.4 0.4 0.4 0.4 0.4 --- 0.4
cle)
True laced wheel - includes r/r front 2157 1.0 1.0 1.0 1.0 1.0 1.0 1.0 --- 1.0
wheel & tire and time to rebal- rear
ance 2158 1.2 1.2 1.2 1.2 1.2 1.2 1.2 --- 1.2

HANDLEBARS
Replace handlebars 2176 1.2 1.2 --- --- --- --- --- 1.2 ---
Replace handlebars includes removing radio 2206 --- --- 1.3 1.3 1.3 1.3 1.3 --- 1.1

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-2


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace clutch hand lever
2226 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
bracket
Replace throttle control 2231 0.4 0.4 0.4 0.4 0.4 0.5 0.5 0.4 0.5
Replace throttle control cable one or more - includes all
2241 0.6 0.6 0.6 0.6 0.6 0.8 0.8 0.6 0.8
diagnostics and adjustments
Replace both rubber handlebar includes removing radio, if
2246 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
mounts applicable
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser one or both - includes loos-
2253 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
ening radio, if applicable
Replace handlebar clamp one or both - includes
2254 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
removing radio, if applicable
FRAME/SWING ARM/FRONT FORK
Adjust steering head bearings at PDI only 2290 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Change front fork oil both sides --- 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 1.8
Replace frame includes removal and instal-
lation of all accessories and 2306 17.0 17.0 17.0 17.0 17.2 17.5 17.5 17.0 17.0
motorcycle components
Replace rear frame section and
2308 --- --- --- --- --- --- --- 1.0 ---
tag bracket
Replace front fork assembly includes removal and instal-
lation of upper and lower 2311 3.0 3.0 3.0 3.0 3.0 3.0 3.0
fork brackets
Replace lower fork bracket air
2302 --- --- --- --- --- --- --- --- 0.1
baffle
Replace lower fork bracket and
2316 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2
stem
Replace steering head cups and including bearing adjust-
2321 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2
bearings ment
Replace upper fork bracket 2326 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-3


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Service or replace fork slider one side 2341 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.1
and/or seal includes removal, both sides
disassembly, cleaning, inspec-
tion, replacing parts, servicing 2342 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.5
damper tube, replacing bushings,
assembly and installation
Replace fork side one side 2346 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
both sides 2351 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Replace Fork Tube One side 2356 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.6
both sides 2361 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.1
Replace rear swing arm and/or
2366 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9
bearings
Replace rear fork pivot shaft 2368 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Replace rear shock air line 2369 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace rear shock absorber one side 2371 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
assembly both sides 2376 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace jiffy stand complete 2391 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
spring and/or stand 2396 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
rubber bumper 2399 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace footboard or foot peg 2394 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace footboard insert 2299 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace motor rubber mount rear right 2395 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
rear left 2397 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
front 2398 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
BRAKES
Replace hydraulic brake line front (non ABS vehicles) 2406 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
includes filling/bleeding brakes rear (non ABS vehicles) 2411 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-4


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace hydraulic brake line front, master cylinder to
includes filling/bleeding brakes manifold, includes bleeding 2463 --- --- --- --- --- --- --- 1.0
(ABS vehicles only) (ABS vehicles only)
ABS brake line assembly- 2
front from manifold to HCU
and 1 rear from mastercylin- 2464 --- --- --- --- --- --- --- 1.4
der to HCU, includes bleed-
ing
front, manifold to calipers,
includes bleeding (ABS 2465 --- --- --- --- --- --- --- 0.5
vehicles only)
Rear, ABS module to rear
caliper, includes bleeding 2467 --- --- --- --- --- --- --- 0.3
(ABS vehicles only)
Replace front brake line manifold includes replacing all seal
or seal washers (ABS vehicles washers and bleeding (ABS 2468 --- --- --- --- --- --- --- 0.5
only) vehicles only)
Replace brake pads front each caliper 2416 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
rear 2421 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace brake caliper includes front each caliper 2426 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
filling/bleeding brakes rear 2431 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Replace ABS wheel speed sen- Front (ABS vehicles only)
2475 --- --- --- --- --- --- --- 0.2 ---
sor bracket
No ABS lamp/ABS lamp on con- ABS module connector
tinously [166B] socket 24/25 (BK 2417 --- --- --- --- --- --- --- 0.4 ---
wire) and ground is open
No ABS lamp/ABS lamp on con- ABS module power fuse and
tinously battery (R wire) has high 2422 --- --- --- --- --- --- --- 0.5 ---
resistance

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-5


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
No ABS lamp/ABS lamp on con- ABS module connector
tinously [166B] socket 8/9 (R/V wire)
2427 --- --- --- --- --- --- --- 0.5 ---
and ABS power fuse is
open/short to ground
No ABS lamp/ABS lamp on con- ABS module connector
tinously [166B] socket 21 (BK wire)
2438 --- --- --- --- --- --- --- 0.5 ---
and tachometer [108] termi-
nal 8 (O/V wire) is open
No ABS lamp/ABS lamp on con- Replace ABS Module
2430 --- --- --- --- --- --- --- 0.8 ---
tinously
No ABS lamp/ABS lamp on con- Enable ABS Lamp with Digi-
2432 --- --- --- --- --- --- --- 0.2 ---
tinously tal Technician
No ABS lamp/ABS lamp on con- ABS module connector
tinously [166B] socket 21 (BK wire)
and tachometer [108] termi- 2447 --- --- --- --- --- --- --- 0.5 ---
nal 8 (O/V wire) shorted to
voltage
No ABS lamp/ABS lamp on con- Replace tachometer
6772 --- --- --- --- --- --- --- 0.5 ---
tinously
DTC 1-1: Front wheel speed sen- Replace ABS front wheel
2439 --- --- --- --- --- --- --- 0.7 ---
sor fault sensor
DTC 1-1: Front wheel speed sen- ABS module [166B] pin 12
sor fault and [167B] pin 1 (BK/BE
2444 --- --- --- --- --- --- --- 0.7 ---
wire) open/shorted to
ground
DTC 1-1: Front wheel speed sen- ABS module [166B] pin 3
sor fault and [167B] pin 2 (B/V wire) 2445 --- --- --- --- --- --- --- 0.8 ---
open/shorted to ground
DTC 1-1: Front wheel speed sen- ABS module [166B] pin 12
sor fault (BK/BE wire) and [168B] 2448 --- --- --- --- --- --- --- 0.7 ---
pin1 (BK/V wire) shorted
DTC 1-2: Front wheel speed sen- Replace front rotor/tone ring
2450 --- --- --- --- --- --- --- 0.4 ---
sor fault

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-6


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
DTC 1-2: Front wheel speed sen- Tighten wheel sensor
2458 --- --- --- --- --- --- --- 0.2 ---
sor fault
DTC 1-2: Front wheel speed sen- Replace front wheel sonsor
2469 --- --- --- --- --- --- --- 0.2 ---
sor fault
DTC 1-3: Rear wheel speed sen- Replace ABS Module
2430 --- --- --- --- --- --- --- 0.8 ---
sor fault
DTC 1-3: Rear wheel speed sen- Replace rear wheel speed
2440 --- --- --- --- --- --- --- 0.6 ---
sor fault sensor
DTC 1-3: Rear wheel speed sen- ABS module [166B] pin 2
sor fault and [166B] pin 3 (BE/BN 2454 --- --- --- --- --- --- --- 0.6 ---
wire) open/grounded
DTC 1-3: Rear wheel speed sen- ABS module [166B] pin 18
sor fault and [166B] pin 2 (BE/V wire) 2455 --- --- --- --- --- --- --- 0.6 ---
open/grounded
DTC 1-3: Rear wheel speed sen- ABS module [166B] pin 1
sor fault (BE/BN wire) and [168B] 2457 --- --- --- --- --- --- --- 0.6 ---
pin2 (BE/V wire) shorted
DTC 1-4: Rear wheel speed sen- Replace rear rotor
2452 --- --- --- --- --- --- --- 1.1 ---
sor fault
DTC 1-4: Rear wheel speed sen- Tighten wheel sensor
2458 --- --- --- --- --- --- --- 0.2 ---
sor fault
DTC 1-4: Rear wheel speed sen- Replace rear wheel speed
2470 --- --- --- --- --- --- --- 0.3 ---
sor fault sensor
DTC 2-1; 2-3: Front/rear tone Replace ABS Module
2430 --- --- --- --- --- --- --- 0.8 ---
ring
DTC 2-1; 2-3: Front/rear tone Replace front rotor/tone ring
2450 --- --- --- --- --- --- --- 0.4 ---
ring
DTC 2-1; 2-3: Front/rear tone Replace rear rotor/tone ring
2452 --- --- --- --- --- --- --- 1.1 ---
ring
DTC 2-1; 2-3: Front/rear tone Tighten wheel sensor
2458 --- --- --- --- --- --- --- 0.2 ---
ring
DTC 2-1; 2-3: Front/rear tone Clean tone ring
2460 --- --- --- --- --- --- --- 0.2 ---
ring

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-7


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
DTC 2-1; 2-3: Front/rear tone Replace front wheel speed
2469 --- --- --- --- --- --- --- 0.2 ---
ring sensor
DTC 2-1; 2-3: Front/rear tone Replace rear wheel speed
2470 --- --- --- --- --- --- --- 0.3 ---
ring sensor
DTC 3-1; 3-2, 3-3, 3-4: Faulty Replace ABS Module
2430 --- --- --- --- --- --- --- 0.8 ---
Solenoid
DTC 3-1; 3-2, 3-3, 3-4: Faulty ABS module connector
Solenoid [166B] socket 24/25 (BK 2417 --- --- --- --- --- --- --- 0.4 ---
wire) and ground is open
DTC 3-1; 3-2, 3-3, 3-4: Faulty ABS module connector
Solenoid [166B] socket 8/9 (R/V wire) 2427 --- --- --- --- --- --- --- 0.5 ---
and ABS power fuse is open
DTC 3-1; 3-2, 3-3, 3-4: Faulty Replace ABS solenoid fuse
2459 --- --- --- --- --- --- --- 0.4 ---
Solenoid
DTC4-1; 4-3: Front/rear caliper Replace front caliper 2482 --- --- --- --- --- --- --- 0.6 ---
DTC4-1; 4-3: Front/rear caliper Replace rear caliper 2481 --- --- --- --- --- --- --- 1.2 ---
DTC4-1; 4-3: Front/rear caliper Replace ABS Module 2430 --- --- --- --- --- --- --- 0.8 ---
DTC4-1; 4-3: Front/rear caliper Replace front rotor/tone ring 2450 --- --- --- --- --- --- --- 0.4 ---
DTC4-1; 4-3: Front/rear caliper Replace rear rotor/tone ring 2452 --- --- --- --- --- --- --- 1.1 ---
DTC4-1; 4-3: Front/rear caliper Tighten wheel sensor 2458 --- --- --- --- --- --- --- 0.2 ---
DTC4-1; 4-3: Front/rear caliper Replace front master cylin-
der assembly includes fill- 2483 --- --- --- --- --- --- --- 0.5 ---
ing/bleeding brakes
DTC4-1; 4-3: Front/rear caliper Replace rear master cylin-
der assembly includes fill- 2478 --- --- --- --- --- --- --- 0.6 ---
ing/bleeding brakes
DTC4-1; 4-3: Front/rear caliper Replace front wheel speed
2469 --- --- --- --- --- --- --- 0.2 ---
sensor
DTC4-1; 4-3: Front/rear caliper Replace rear wheel speed
2470 --- --- --- --- --- --- --- 0.3 ---
sensor

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-8


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
DTC 5-1; 5-2, 5-3, 5-4: Faulty ABS module connector
motor (pump) relay [166B] socket 24/25 (BK 2417 --- --- --- --- --- --- --- 0.4 ---
wire) and ground is open
DTC 5-1; 5-2, 5-3, 5-4: Faulty ABS module connector
motor (pump) relay [166B] socket 8/9 (R/V wire)
2427 --- --- --- --- --- --- --- 0.5 ---
and ABS power fuse is
open/short to ground
DTC 5-1; 5-2, 5-3, 5-4: Faulty Replace ABS Module
2430 --- --- --- --- --- --- --- 0.8 ---
motor (pump) relay
DTC 5-1; 5-2, 5-3, 5-4: Faulty Replace ABS motor fuse
2474 --- --- --- --- --- --- --- 0.5 ---
motor (pump) relay
DTC 6-1; 6-2: Battery voltage ABS module connector
fault [166B] socket 24/25 (BK 2417 --- --- --- --- --- --- --- 0.4 ---
wire) and ground is open
DTC 6-1; 6-2: Battery voltage ABS module connector
fault [166B] socket 8/9 (R/V wire)
2427 --- --- --- --- --- --- --- 0.5 ---
and ABS power fuse is
open/short to ground
DTC 6-1; 6-2: Battery voltage Replace ABS Module
2430 --- --- --- --- --- --- --- 0.8 ---
fault
DTC 6-1; 6-2: Battery voltage ABS module connector
fault [166B] socket 16 (O/V wire)
2462 --- --- --- --- --- --- --- 0.6 ---
and ABS brakes/pursuit fuse
is high resistance
DTC 6-1; 6-2: Battery voltage Replace brakes/pursuit fuse
2472 --- --- --- --- --- --- --- 0.4 ---
fault
DTC 7-1: Tires Replace ABS Module 2430 --- --- --- --- --- --- --- 0.8 ---
DTC 8-1:Faulty ABS module Replace ABS Module 2430 --- --- --- --- --- --- --- 0.8 ---
DTC 8-1:Faulty ABS module Replace front rotor/tone ring 2450 --- --- --- --- --- --- --- 0.4 ---
DTC 8-1:Faulty ABS module Replace rear rotor/tone ring 2452 --- --- --- --- --- --- --- 1.1 ---
DTC 8-1:Faulty ABS module Tighten wheel sensor 2458 --- --- --- --- --- --- --- 0.2 ---
DTC 8-1:Faulty ABS module Clean tone ring 2460 --- --- --- --- --- --- --- 0.2 ---

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-9


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
DTC 8-1:Faulty ABS module Replace front wheel speed
2469 --- --- --- --- --- --- --- 0.2 ---
sensor
DTC 8-1:Faulty ABS module Replace rear wheel speed
2470 --- --- --- --- --- --- --- 0.3 ---
sensor
Replace brake rotor front one side 2436 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
front both sides 2437 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
rear 2441 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Bleed brake caliper one or two
2446 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
front calipers or rear caliper
Overhaul brake caliper includes front each caliper 2451 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
filling/bleeding brakes rear 2456 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
Replace master cylinder assem- front 2461 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
bly includes filling/bleeding rear
brakes 2466 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

Replace master cylinder cover - front or rear


2479 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
includes gasket and sight glass
Rebuild master cylinder assem- front 2471 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
bly includes filling/bleeding rear
brakes 2476 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7

Replace ABS module includes bleeding both


brakes and verifying system 2473 --- --- --- --- --- --- --- 0.6
function (ABS vehicles only)
Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat and/or strap or
2506 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.2 0.1
spring(s) and / or hinge bracket
Replace top frame cover (solo
2510 --- --- --- --- --- --- --- 0.3 ---
seat)
Replace seat air spring 2514 --- --- --- --- --- --- --- 0.4 ---
Replace air tank 2516 --- --- --- --- --- --- --- 0.8 ---

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-10


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace air line 2518 --- --- --- --- --- --- --- 0.5 ---
Replace fender front 2526 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
rear (includes installing new
wire conduit and facia if 2531 1.4 1.4 1.6 1.6 1.6 1.6 1.6 1.5 1.4
applicable)
replace license plate mount 2525 --- --- 0.5 0.5 --- --- --- --- ---
Replace rear fender facia/ground
2528 --- --- 0.5 0.5 --- --- --- --- ---
effects
Replace rear fender facia/ground One or both
2529 --- --- 0.9 0.9 --- --- --- --- ---
effects stud plate
Replace rear fender wire conduit 2533 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Replace rear fender emblem 2534 --- --- --- --- --- --- --- --- 0.2
Replace rear fender support 2536 0.1 0.1 0.1 0.1 0.2 0.2 0.2 0.1 0.1
Replace fuel tank assembly 2541 0.8 1.2 0.8 1.2 1.2 1.2 1.2 1.2 1.2
Replace fuel tank console/instru-
2553 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ment panel
Replace fuel tank console insert 2558 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace fuel tank console fuel
2559 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
door
Replace fuel tank console rubber
2557 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
mounting strip
Replace fuel tank valve 2561 0.2 --- 0.2 --- --- --- --- --- ---
Replace fuel level sending unit 2564 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuel tank check valve
2567 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
assembly
Replace canopy gasket 2570 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace fuel filter 2575 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
Replace any hose 2576 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace fuel hose inside tank 2579 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
Replace oil filter 2582 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-11


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
BELT GUARDS
Replace rear belt guard debris
2616 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
deflector
EXHAUST SYSTEM
Replace complete exhaust sys-
2626 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
tem and/or gaskets
Replace exhaust pipe right side 2631 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
left side 2636 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace one muffler 2646 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace any one exhaust shield 2661 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace one muffler support 2666 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

Table 3-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
GENERAL
Remove and install engine California vehicles only 3006 4.3 4.6 4.3 4.6 4.6 4.9 --- --- 4.6
Remove and install engine 3006 4.2 4.5 4.2 4.5 4.5 4.8 4.8 4.5 4.5
Replace and adjust stabilizer top 3005 0.7 0.7 0.7 0.7 0.7 0.8 0.8 0.7 0.7
front 3007 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Remove and replace oil pan for with engine removed
3009 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
inspection/decontamination
CYLINDER HEAD
Recondition cylinder head front head 3101 4.2 4.5 4.2 4.5 4.5 4.9 4.9 4.5 4.5
includes removal of head and rear head 3103 4.2 4.5 4.2 4.5 4.5 4.9 4.9 4.5 4.5
gasket, remove carbon, service
both heads
valve guides, grind valves and
seats, test springs and install 3104 4.8 5.1 4.8 5.1 5.1 5.5 5.5 5.1 5.1
head and gaskets.

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-12


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace cylinder head one head 3106 3.2 3.5 3.2 3.5 3.5 3.9 3.9 3.5 3.5
both heads 3108 4.1 4.4 4.1 4.4 4.4 4.8 4.8 4.4 4.4
Replace valve seal or spring after one seal or spring (intake or
3131 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
cylinder head removal exhaust )
both seals or springs (intake
3132 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
or exhaust)
Replace cylinder head gasket/o- front cylinder 3140 2.3 2.6 2.3 2.6 2.6 3.0 3.0 2.6 2.6
ring rear cylinder 3142 2.3 2.6 2.3 2.6 2.6 3.0 3.0 2.6 2.6
both cylinders 3143 2.7 3.0 2.7 3.0 3.0 3.4 3.4 3.0 3.0
Replace rocker arm covers and/ front cylinder 3144 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
or gaskets rear cylinder 3145 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
both cylinders 3148 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Recondition rocker arms after one head 3149 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
heads are removed both heads 3150 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
Replace lower rocker arm cover/ front cylinder 3147 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.2 1.2
gasket, or rocker arms and /or rear cylinder 3152 1.2 1.2 1.2 1.2 1.2 1.6 1.6 1.2 1.2
shafts/rocker arm support
both cylinders 3153 1.4 1.4 1.4 1.4 1.4 1.8 1.8 1.4 1.9
Replace cylinder o-ring/drain o- front cylinder 3161 2.5 2.8 2.5 2.8 2.8 3.2 3.2 2.8 2.8
ring rear cylinder 3163 2.5 2.8 2.5 2.8 2.8 3.2 3.2 2.8 2.8
both cylinders 3168 2.9 3.2 2.9 3.2 3.2 3.6 3.6 3.2 3.2
Replace crankcase umbrella one 3172 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
valve both 3174 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
CYLINDER AND PISTON
Recondition TOP END - includes one piston and cylinder 3202 5.2 5.5 5.2 5.5 5.5 5.9 5.9 5.5 5.5
disassembly, replacement of pis- both pistons and cylinders
ton and sizing cylinder (.005 pis-
tons), replacing piston rings and
all items listed under RECONDI- 3203 5.8 6.1 5.8 6.1 6.1 6.5 6.5 6.1 6.1
TION CYLINDER HEAD and
assembly.

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-13


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace piston rings includes one cylinder 3206 2.8 3.1 2.8 3.1 3.1 3.5 3.5 3.1 3.1
deglazing cylinder both cylinders 3216 3.4 3.7 3.4 3.7 3.7 4.1 4.1 3.7 3.7
Recondition TOP END includes one piston and cylinder 3207 5.0 5.3 5.0 5.3 5.3 5.7 5.7 5.3 5.3
disassembly, deglazing cylinder both pistons and cylinders
and replacing rings, or replacing
cylinder and piston, all items 3208 5.6 5.9 5.6 5.9 5.9 6.3 6.3 5.9 5.9
listed under RECONDITIONING
CYLINDER HEAD and assembly.
Recondition TOP END - includes one piston and cylinder 3211 5.6 5.9 5.6 5.9 5.9 6.3 6.3 5.9 5.9
disassembly, replacement of pis- both pistons and cylinders
ton and bore and hone, resizing
cylinder (.010 oversize or
above), replacing piston rings 3212 6.2 6.5 6.2 6.5 6.5 6.9 6.9 6.5 6.5
and all items listed under
RECONDITION CYLINDER
HEAD and assembly.
Replace piston and piston rings one cylinder 3221 3.4 3.7 3.4 3.7 3.7 4.1 4.1 3.7 3.7
includes removal of cylinder head both cylinders
and cylinder, fitting new piston
with rings, resizing cylinder and 3231 4.6 4.9 4.6 4.9 4.9 5.3 5.3 4.9 4.9
assembly
Replace cylinder and piston one cylinder 3236 2.7 3.0 2.7 3.0 3.0 3.4 3.4 3.0 3.0
both cylinders 3246 3.2 3.5 3.2 3.5 3.5 3.9 3.9 3.5 3.5
Replace upper connecting rod
3251 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
bushing during upper end repair
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
CAM COVER
Replace lifter cover/gasket or one or two same cylinder 3307 1.4 1.4 1.4 1.4 1.4 1.8 1.8 1.4 1.4
lifter/and, or anti-rotation pin on both cylinders 3310 1.7 1.7 1.7 1.7 1.7 2.1 2.1 1.7 1.7
Replace push rod, push rod one or two same cylinder 3317 1.4 1.4 1.4 1.4 1.4 1.8 1.8 1.4 1.4
cover and/or O-ring or quad seal one each cylinder
3318 1.6 1.6 1.6 1.6 1.6 2.0 2.0 1.6 1.6

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-14


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace cam cover and/or gas-
3325 1.6 1.6 1.6 1.6 1.6 2.0 2.0 1.6 1.6
ket
Replace primary cam chain,
3327 1.7 1.7 1.7 1.7 1.7 2.1 2.1 1.7 1.7
sprockets and/or fastener
Replace primary cam chain ten-
3328 1.7 1.7 1.7 1.7 1.7 2.1 2.1 1.7 1.7
sioner
Replace cam support plate/O-
3335 2.8 2.8 2.8 2.8 2.8 3.2 3.2 2.8 2.8
rings
Replace cam support plate 3337 3.7 3.7 3.7 3.7 3.7 4.1 4.1 3.7 3.7
Replace cam support bearing/
cams/secondary cam chain/ten- 3338 3.9 3.9 3.9 3.9 3.9 4.3 4.3 3.9 3.9
sioner
Replace oil pump and/or O-rings 3341 2.7 2.7 2.7 2.7 2.7 3.1 3.1 2.7 2.7
Replace cam bearing crankcase one bearing 3342 3.4 3.4 3.4 3.4 3.4 3.8 3.8 3.4 3.4
two bearings 3343 3.6 3.6 3.6 3.6 3.6 4.0 4.0 3.6 3.6
By pass valve inspection 3354 2.7 2.7 2.7 2.7 2.7 3.1 3.1 2.7 2.7
CRANKCASE
Replace crankcases California vehicles only
includes remove and install 3406 7.7 8.0 7.7 8.0 8.0 8.4 --- --- 8.0
engine
Replace crankcases includes remove and install
3406 7.6 7.9 7.6 7.9 7.9 8.3 8.3 7.8 7.9
engine
Seal crankcase only 3407 6.5 6.8 6.5 6.8 6.8 7.1 7.1 6.7 6.8
Replace flywheels includes remove and install
3411 7.2 7.5 7.2 7.5 7.5 7.9 7.9 7.4 7.5
engine
Replace right side main bearing California vehicles only 3412 7.2 7.5 7.2 7.5 7.5 7.9 --- --- 7.5
Replace right side main bearing 3412 7.1 7.4 7.1 7.4 7.4 7.8 7.8 7.3 7.4
Replace left side main bearing California vehicles only 3410 6.7 7.0 6.7 7.0 6.9 7.1 --- --- 7.0
Replace left side main bearing 3410 6.6 6.9 6.6 6.9 6.8 7.0 7.0 6.8 6.9
Piston jet/O-ring one 3413 2.7 3.0 2.7 3.0 3.0 3.4 3.4 2.9 3.0
both 3414 3.1 3.4 3.1 3.4 3.4 3.8 3.8 3.3 3.4

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-15


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Filter housing and or O-rings 3415 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace crank position sensor o-
3403 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
ring
Replace crankcase vent hose
3417 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
and/or fittings
Replace crankcase oil hose and/ Feed 3418 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
or fittings Return 3419 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Check flywheel trueness before
3420 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
assembly or after removal
Recondition cylinder heads - one head 3425 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
head removed (for non-related both heads
repairs ) 3426 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0

Replace piston rings cylinders removed (for non-


related repairs deglaze 3428 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
only)
Replace pistons cylinders removed (for non-
related repairs) - includes 3430 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
resizing cylinders
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace carburetor 3506 0.4 --- 0.4 --- --- --- --- --- ---
Replace induction module includes making cruise con-
3508 --- 1.2 --- 1.2 1.2 1.2 1.2 1.2 1.2
trol adjustment
Replace induction module seal 3510 --- 1.2 --- 1.2 1.2 1.2 1.2 1.2 1.2
Replace intake manifold and/or
3511 0.6 --- 0.6 --- --- --- --- --- ---
gasket
Replace external fuel supply
3514 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
hose
Replace carburetor float valve or
3516 0.5 --- 0.5 --- --- --- --- --- ---
jet, or check float level or seal

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-16


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace accelerator pump 3521 0.5 --- 0.5 --- --- --- --- --- ---
Replace enrichener cable 3523 0.4 --- 0.4 --- --- --- --- --- ---
Replace carburetor diaphragm 3524 0.5 --- 0.5 --- --- --- --- --- ---
EVAPORATIVE EMISSIONS SYSTEM
Replace canister California vehicles only 3527 1.3 1.3 1.3 1.3 1.3 1.3 --- 1.3
Replace vapor valve 3528 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace any one hose 3529 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Table 3-4. Drive and Clutch


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
DRIVE
Adjust primary chain --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace primary inspection
cover or derby cover and/or gas- 4001 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
ket/O-Ring
Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Replace primary chain tensioner
4033 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
or pad
Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Replace engine sprocket seal 4005 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
Replace primary cover 4007 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace inner primary case and/
4008 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1
or seals or mainshaft bearing
Replace primary cover gasket 4009 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
Replace shift lever heel or toe shifter 4012 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace shift lever shaft and/or includes removal of heel and
4017 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
inner lever toe shift levers

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-17


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-4. Drive and Clutch


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
CLUTCH
Adjust clutch --- 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace release cable assembly 4006 1.2 1.2 1.2 1.2 1.2 1.4 1.4 1.2 1.2
Service the clutch includes disassembly, clean-
ing, inspection repair, 4011 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
assembly ,and adjustment
Replace clutch release bearing
4016 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
and/or push rod
Replace clutch release (ball
4018 1.6 1.6 1.6 1.6 1.6 1.7 1.7 1.6 1.6
ramp) and/or side cover

Table 3-5. Transmission


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
TRANSMISSION CASE
Replace transmission case 4304 5.3 5.3 5.3 5.3 5.3 5.6 5.6 5.3 5.3
Replace transmission complete 4305 4.9 4.9 4.9 4.9 4.9 5.2 5.2 4.9 4.9
Overhaul transmission includes disassembly, clean-
ing, inspection, replacing
4306 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6
parts (transmission case in
frame)
Replace transmission sprocket 4309 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2
Replace main drive gear oil seal in transmission case 4311 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3
Replace mainshaft oil seal in main drive gear 4316 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2
Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8
Replace shifter drum 4331 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Replace shifter arm assembly or
4336 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0
springs

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-18


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-5. Transmission


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace transmission top cover
4341 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
and/or gasket
Replace shifter forks and/or shaft 4343 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8
Replace side door bearing one 4348 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0
both 4351 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1 3.1
Replace transmission case coun-
4361 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9
tershaft bearing
Replace main drive gear and/or
4366 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2
bearing
Replace transmission side cover
4368 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
gasket
Replace oil pan and/or gasket or Note: Removal of rear wheel
4378 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
baffle may be necessary
Replace oil fill tube and/or gasket 4379 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace transmission shift shaft
4390 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2
seal
Replace vehicle speed sensor o-
4380 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
ring

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-19


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-6. OEM Accessories


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
ACCESSORIES
Replace windshield 6203 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace one fairing wind deflec-
6205 --- --- --- --- --- 0.1 0.1 --- ---
tor
Replace instrument panel sup-
6209 1.7 1.7 1.7 1.7 1.8 1.9 1.9 1.7 1.8
port housing or inner fairing
Remove outer fairing/diagnosis 6252 --- --- --- --- --- --- --- --- 0.2
Replace saddlebag mounting
6253 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
bracket
Replace saddlebag guard complete 6254 --- --- --- --- 0.3 0.3 0.3 0.3 ---
Replace outer fairing or support
6255 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4
brace
Replace a single saddlebag
6256 0.2 0.2 --- --- 0.2 0.2 0.2 0.2 ---
guard rail
Replace a saddlebag 6257 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace saddlebag lock 6259 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.2
Replace saddlebag cover one cover only 6260 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.2
Replace Saddlebag bottom one bottom only 6244 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.3
Replace Tour-Pak lock or latch 6261 --- --- --- --- 0.2 0.2 0.2 0.2 0.2
Replace one saddlebag tether
6262 0.1 0.1 0.1 0.1 0.1 0.1 0.1 --- 0.1
strap
Replace one frame sidecover 6263 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace Tour-Pak hinge 6264 --- --- --- --- 0.3 0.3 0.3 --- ---
Replace inner fairing bracket 6265 0.7 0.7 0.7 0.7 0.8 0.9 0.9 0.7 1.0
Replace Nameplate Tour-Pak 6266 --- --- --- --- 0.2 0.2 0.2 --- ---
Replace instrument nacelle 6267 --- --- --- --- --- --- --- --- 0.4
Replace plastic sticker/instru-
6268 --- --- --- --- --- --- --- --- 0.1
ment nacelle
Replace outer headlight lens 6269 --- --- --- --- --- --- --- --- 0.1

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-20


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-6. OEM Accessories


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace Tour-Pak cover 6270 --- --- --- --- 0.7 0.7 0.7 --- ---
Replace Tour-Pak bottom 6243 --- --- --- --- 0.9 1.4 1.4 --- ---
Replace fairing cap 6271 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 ---
Replace one fairing lower left or right 6272 --- --- --- --- --- 0.2 0.2 --- ---
Replace one fairing lower glove
compartment assembly or vent 6242 --- --- --- --- --- 0.3 0.3 --- ---
door
Replace fairing lower vent door left or right side, one or both
6241 --- --- --- --- --- 0.1 0.1 --- ---
serrated washers washers
Replace chrome fairing skirt 6273 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 ---
Replace Lock-set 6276 0.5 0.5 0.5 0.5 0.6 0.6 0.6 0.5 0.5
Replace bumper front 6303 --- --- --- --- 0.3 0.3 0.3 0.3 ---
rear 6305 0.2 0.2 --- --- 0.2 0.2 0.2 0.2 ---
Replace highway bar front 6353 0.3 0.3 0.3 0.3 0.3 0.6 0.7 0.4 0.6
rear left 6355 0.3 0.3 --- --- 0.3 0.3 0.3 0.3 ---
rear right 6357 0.4 0.4 --- --- 0.4 0.4 0.4 0.4 ---
Replace Tour-Pak mount/luggage
6453 0.6 0.6 --- --- 0.7 0.8 0.8 0.7 ---
rack
Replace Tour-Pak includes lights and brackets,
antenna assembly, back- 6509 --- --- --- --- 0.9 1.4 1.4 --- ---
rest, and rear speakers
Replace rear view mirror one or both 6513 0.1 0.1 0.3 0.3 0.1 0.1 0.1 0.1 0.1
Replace backrest 6515 --- --- --- --- 0.2 0.2 0.2 --- ---
Replace amplifier 6521 --- --- --- --- --- --- --- 0.2 ---
Replace speaker 6523 --- --- --- --- --- --- --- 0.1 ---
Replace strobe lamp 6526 --- --- --- --- --- --- --- 0.6 ---
Repair or replace rear mount 6529 --- --- --- --- --- --- --- 0.3 ---

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-21


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2006 Service Manual, Part No. 99483-
06 and Electrical Diagnostic Manual, Part No. 99497-06.
GENERAL
Check and diagnose the electri- excluding turn signals
cal system lights and accesso- 5016 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ries
Replace connector housing 5022 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Diagnose charging system regulator bleed 5307 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system open grounded stator 5312 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8
Diagnose system AC output 5314 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8
Diagnose charging system regulator failure 5315 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Diagnose charging system voltage output 5316 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
Diagnose charging system replace rotor 5319 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3
STARTER CIRCUIT
Starter inoperative open/shorted/grounded
5817 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
motor
Starter inoperative start button 5818 1.0 1.0 1.0 1.0 0.2 1.0 1.0 1.0 1.0
Starter inoperative solenoid clicks; poor starter
5822 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
or battery connections
Starter inoperative solenoid clicks; poor relay or
solenoid connections, or bad 5823 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
relay contacts

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-22


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Starter inoperative solenoid clicks; poor starter
to battery connections,
5824 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
ground connections, or bad
solenoid contacts
Starter inoperative damaged motor 5825 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
Starter inoperative relay click; open in relay wir-
5827 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ing
Starter inoperative nothing clicks; poor relay
5828 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ground
Starter inoperative nothing clicks; short to volt-
5830 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
age
Starter inoperative nothing clicks; open in wiring
5831 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
to or from starter button
Starter inoperative starter relay 5832 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Slow starter crank or starter poor starter to battery con-
stalls nections, ground connec-
5835 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
tions, or bad solenoid
contacts
Slow starter crank or starter jackshaft binding or defec-
5836 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
stalls tive starter motor
Starter spins clutch 5837 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Starter inoperative nothing clicks; TSM/TSSM 5838 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace starter solenoid con- includes starter motor
5845 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6
tacts removal
Starter binding 5850 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6
Replace starter solenoid coil includes starter motor
5860 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6
removal
Starter Inoperative nothing TSM/TSSM
6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
clicks
Starter Inoperative nothing connector
6792 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
clicks

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-23


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Starter Inoperative nothing open
6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
clicks
Starter Inoperative nothing open
6805 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
clicks
Starter Inoperative nothing open
6806 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
clicks
WIRING
Replace main wiring harness 5026 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6
Replace audio harness 5027 --- --- --- --- --- 1.8 1.8 --- ---
replace main harness trough/tray lower trough, or both lower
5078 0.9 0.9 0.9 0.9 0.9 0.9 0.9 --- 0.9
trough and cover
replace main harness trough trough cover only
5079 0.4 0.4 0.4 0.4 0.4 0.4 0.4 --- 0.4
cover
Main harness locate and repair open/short 5028 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace rear fender wiring har- includes installing new con-
5036 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
ness duit
Replace any single wire ground wire 5038 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
light circuit 5039 0.2 0.2 0.2 0.2 0.4 0.4 0.4 0.2 0.2
accessory circuit 5043 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Repair/diagnose indicator lamp
5048 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
wiring
Replace front fender wiring har-
5049 0.9 0.9 --- --- 0.9 0.9 0.9 0.9 ---
ness
Replace inter connect harness 5052 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Interconnect harness repair short 6531 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.5 0.9
Interconnect harness repair open 6532 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.5 0.7
Handlebar harness repair short 6551 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9
Handlebar harness repair open 6552 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Jumper harness accessory switch to inter-
6562 --- --- --- --- --- --- --- --- 0.6
connect
Audio harness repair short 6560 --- --- --- --- --- 0.7 0.7 --- ---

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-24


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Audio harness repair open 6561 --- --- --- --- --- 0.6 0.6 --- ---
Replace front headset harness 6616 --- --- --- --- --- 0.7 0.7 --- ---
SWITCHES
Replace ignition switch 5129 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Replace rear stoplight switch includes bleeding brakes 5141 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuse 5145 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace main Maxi Fuse or
5147 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
cover
Replace EFI fuse block 5148 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
Replace Main fuse block 5151 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace transmission neutral includes diagnosis
5157 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
switch
Replace oil pressure switch includes diagnosis 5161 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace clutch lockout switch 5168 --- --- --- --- --- --- --- 0.5 ---
Replace rear stoplight relay 5169 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace left handlebar switch 5171 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace right handlebar switch 5173 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
Replace front brake light switch 5176 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.6 0.7
Replace left upper handlebar
5177 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
switch housing
Replace left lower handlebar
5178 0.3 0.3 0.3 0.3 0.2 0.2 0.2 0.4 0.3
switch housing
Replace right upper handlebar
5179 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
switch housing
Replace right lower handlebar
5180 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
switch housing
Replace handlebar (cruise set)
5182 --- --- --- --- --- 1.2 1.2 --- 1.2
switch
Replace handlebar mode switch 5183 1.0 1.0 1.5 1.5 1.5 1.5 1.5 --- 1.6
Replace handlebar (PTT) switch 5184 --- --- --- --- --- 1.2 1.2 --- 1.2

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-25


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace handlebar audio switch 5186 1.0 1.0 1.4 1.4 1.4 1.4 1.4 --- 1.4
Replace pursuit/aux. switch 5187 --- --- --- --- --- --- --- 0.8 ---
Replace horn/yelp siren switch 5188 --- --- --- --- --- --- --- 0.8 ---
Replace any fairing switch
5192 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(except speaker)
Replace speaker switch
6143 --- --- --- --- --- 0.6 0.6 --- 0.6
(includes diagnostics)
Replace passenger switch volume/PTT switch 6627 --- --- --- --- --- 0.7 0.7 --- ---
LIGHTS
Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.3
Replace headlight housing includes adjustment 5189 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4
Replace indicator lamp assembly 5191 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 ---
Replace instrument panel bulb includes diagnosis 5193 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Replace taillight bulb or single includes diagnosis
5197 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
light bulb or lens
Replace turn signal light assem- front 5201 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
bly rear 5205 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Replace rear turn signal bar 5207 0.4 0.4 0.6 0.6 0.4 0.4 0.4 0.4 0.4
Replace taillight assembly or cir-
5215 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
cuit board
Replace fender tip light bulb or front 5217 0.1 0.1 --- --- 0.1 0.1 0.1 0.1 ---
lens rear 5221 0.1 0.1 --- --- 0.1 0.1 0.1 0.1 ---
Replace fender tip lamp assem- front 5225 0.2 --- --- 0.2 0.2 0.2 0.2 ---
bly/or rear facia fender lamp rear 5229 0.3 0.3 0.5 0.5 0.3 0.3 0.3 0.3 ---
Replace auxiliary lamp bulb 5227 0.1 0.1 --- --- 0.1 0.1 0.1 0.1 ---
Replace auxiliary lamp assembly includes aiming 5230 0.5 0.5 --- --- 0.5 0.5 0.5 0.5 ---
Replace front auxiliary/direc- includes auxiliary lamp aim-
5232 0.8 0.8 0.7 0.7 0.8 0.8 0.8 0.8 ---
tional lamp bracket ing where applicable
Replace King Tour-Pak light bulb includes diagnosis
5233 --- --- --- --- 0.2 0.2 0.2 --- ---
or lens

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-26


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace King Tour-Pak lower
5234 --- --- --- --- 0.5 0.5 0.5 --- ---
light assembly
Replace King Tour-Pak wrap-
5235 --- --- --- --- --- 0.8 0.8 --- ---
around light assembly
Replace license plate light bulb 5246 --- --- 0.2 0.2 --- --- --- --- ---
Replace license plate light
5247 --- --- 0.4 0.4 --- --- --- --- ---
assembly
BATTERY/HORN
Replace the battery includes diagnosis 5705 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Replace battery tray 5767 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Replace battery cable 5769 0.2 0.2 0.2 0.2 0.2 0.2 0.2 --- 0.2
INSTRUMENTS INCLUDES DIAGNOSIS
Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace tachometer cosmetics only 6009 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace indicator panel lens 6018 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace voltmeter or fuel gauge 6021 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Replace oil pressure or air tem-
6026 0.3 0.3 0.3 0.3 0.3 0.3 0.3 --- 0.3
perature gauge
Replace ambient temperature
6028 --- --- 0.3 0.3 0.3 0.3 0.3 --- 0.3
sensor
Replace speedo reset boot 6043 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
SOUND SYSTEM DIAGNOSIS, REPAIR
Replace radio chassis - cosmetic 6101 --- --- 0.6 0.6 0.6 0.6 0.6 --- 0.7
Replace one speaker grill front 6607 --- --- 0.2 0.2 0.2 0.2 0.2 --- 0.2
rear 6612 --- --- --- --- --- 0.1 0.1 --- ---
Replace rear speaker housing right side 6608 --- --- --- --- --- 0.3 0.3 --- ---
left side 6610 --- --- --- --- --- 0.3 0.3 --- ---
Replace front antenna lead Radio or CB, includes
6609 --- --- 0.8 0.8 0.8 0.9 0.9 --- 0.9
checking SWR

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-27


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace antenna mast mount 6611 --- --- 0.3 0.3 0.2 0.2 0.2 --- 0.2
Replace CB antenna mast includes checking SWR 6613 --- --- --- --- --- 0.4 0.4 --- ---
Complete stereo antenna inspec-
6615 --- --- 0.2 0.2 0.2 0.2 0.2 --- 0.2
tion
Replace stereo antenna mast 6617 --- --- 0.1 0.1 0.1 0.1 0.1 --- 0.1
Replace CB loading coil includes checking SWR 6618 --- --- --- --- --- 0.4 0.4 --- ---
Replace front headset DIN cover 6619 --- --- --- --- --- 0.3 0.3 --- ---
Replace console housing 6623 --- --- --- --- --- 0.3 0.3 --- ---
Replace rear headset DIN cover 6628 --- --- --- --- --- 0.1 0.1 --- ---
Repair/replace audio harness 6940 --- --- --- --- --- 1.0 1.0 --- ---
B2006 Radio Switch Stuck Replace radio 6101 --- --- 0.6 0.6 0.6 0.6 0.6 --- 0.7
B2007 Radio Front Hand controls Replace radio
6101 --- --- 0.6 0.6 0.6 0.6 0.6 --- 0.7
Shorted High
B2007 Radio Front Hand controls Locate and repair short to
Shorted High voltage in handlebar har- 6551 --- --- 0.8 0.8 0.8 0.8 0.8 --- 0.9
ness
B2007 Radio Front Hand controls Locate and repair short to
Shorted High voltage in interconnect har- 6531 --- --- 0.8 0.8 0.8 0.8 0.8 --- 0.9
ness
B2008 Radio Front Hand controls Replace radio
6101 --- --- 0.6 0.6 0.6 0.6 0.6 --- 0.7
Shorted Low
B2008 Radio Front Hand controls Locate and repair short to
6551 --- --- 0.8 0.8 0.8 0.8 0.8 --- 0.9
Shorted Low ground in handlebar harness
B2008 Radio Front Hand controls Locate and repair short to
Shorted Low ground in interconnect har- 6531 --- --- 0.8 0.8 0.8 0.8 0.8 --- 0.9
ness
B2009 Radio Front Hand controls Replace radio
6101 --- --- 0.6 0.6 0.6 0.6 0.6 --- 0.7
Stuck
B2009 Radio Front Hand controls Locate and repair open in
6532 --- --- 0.6 0.6 0.6 0.6 0.6 --- 0.7
Stuck interconnect harness

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-28


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B2009 Radio Front Hand controls Replace Mode switch or
5183 --- --- 1.5 1.5 1.5 1.5 1.5 --- 1.6
Stuck repair switch wiring
B2009 Radio Front Hand controls Replace Audio switch or
5186 --- --- 1.4 1.4 1.4 1.4 1.4 --- 1.5
Stuck repair switch wiring
B2009 Radio Front Hand controls Replace PTT/Squelch
5184 --- --- 1.2 1.2 1.2 1.2 1.2 --- 1.3
Stuck switch or repair switch wiring
B2010 Radio Passenger con- Replace Radio
6101 --- --- --- --- --- 0.6 0.6 --- ---
trols Shorted High
B2010 Radio Passenger con- Locate and repair short to
6560 --- --- --- --- --- 0.7 0.7 --- ---
trols Shorted High voltage in audio harness
B2010 Radio Passenger con- Locate and repair short to
trols Shorted High voltage in Passenger rear 6115 --- --- --- --- --- 0.7 0.7 --- ---
control switch harness
B2011 Radio Passenger con- Replace Radio
6101 --- --- --- --- --- 0.6 0.6 --- ---
trols Shorted Low
B2011 Radio Passenger con- Locate and repair short to
6560 --- --- --- --- --- 0.7 0.7 --- ---
trols Shorted Low ground in audio harness
B2011 Radio Passenger con- Locate and repair short to
trols Shorted Low ground in passenger rear 6115 --- --- --- --- --- 0.7 0.7 --- ---
control switch harness
B2012 Radio Passenger con- Replace Radio
6101 --- --- --- --- --- 0.6 0.6 --- ---
trols Stuck
B2012 Radio Passenger con- Locate and repair open in
6561 --- --- --- --- --- 0.6 0.6 --- ---
trols Stuck audio harness
B2012 Radio Passenger con- Locate and repair open in
trols Stuck passenger rear control
switch harness or replace 6627 --- --- --- --- --- 0.7 0.7 --- ---
passenger rear control
switch
B2013 Radio Sidecar controls Replace radio
6101 --- --- --- --- --- --- 0.6 --- ---
Shorted High
B2013 Radio Sidecar controls Clean or repair connectors
6112 --- --- --- --- --- --- 0.5 --- ---
Shorted High [27],[53], or [197]

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-29


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B2013 Radio Sidecar controls Locate and repair short to
Shorted High voltage between radio and
6113 --- --- --- --- --- --- 0.6 --- ---
sidecar switches on V/GY or
BK/GN wires
B2014 Radio Sidecar controls Replace radio
6101 --- --- --- --- --- --- 0.6 --- ---
Shorted Low
B2014 Radio Sidecar controls Locate and repair short to
Shorted Low ground between radio and
6113 --- --- --- --- --- --- 0.6 --- ---
sidecar switches on V/GY or
BK/GN wires
B2014 Radio Sidecar controls Clean or repair connectors
6112 --- --- --- --- --- --- 0.5 --- ---
Shorted Low [27],[53], or [197]
B2015 Radio Sidecar controls Replace radio
6101 --- --- --- --- --- --- 0.6 --- ---
Stuck
B2015 Radio Sidecar controls Locate and repair open
Stuck between radio and sidecar
6113 --- --- --- --- --- --- 0.8 --- ---
switches on V/GY or BK/GN
wires
B2015 Radio Sidecar controls Clean or repair connectors
6112 --- --- --- --- --- --- 0.5 --- ---
Stuck [27],[53], or [197]
B2015 Radio Sidecar controls Replace sidecar console
6111 --- --- --- --- --- --- 0.8 --- ---
Stuck switch assembly
B2016 Front Speakers Shorted Replace radio 6101 --- --- 0.6 0.6 0.6 0.6 --- 0.7
B2016 Front Speakers Shorted Replace High Output Ampli-
6107 --- --- --- --- --- --- 0.6 --- ---
fier
B2016 Front Speakers Shorted Locate and repair short in
interconnect harness
6531 --- --- 0.8 0.8 0.8 0.8 --- --- 0.9
between speaker wires from
radio to speaker
B2016 Front Speakers Shorted Locate and repair short
between speaker wires from 6116 --- --- --- --- --- --- 0.8 --- ---
amplifier to speaker
B2016 Front Speakers Shorted Replace speaker 6605 --- --- 0.3 0.3 0.3 0.3 0.4 --- 0.4

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-30


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B2017 Front Speakers Open Replace radio 6101 --- --- 0.6 0.6 0.6 0.6 --- 0.7
B2017 Front Speakers Open Replace High Output Ampli-
6107 --- --- --- --- --- --- 0.6 --- ---
fier
B2017 Front Speakers Open Locate and repair open in
interconnect harness
6532 --- --- 0.6 0.6 0.6 0.6 --- --- 0.7
between speaker wires from
radio to speaker
B2017 Front Speakers Open Locate and repair open
between speaker wires from 6117 --- --- --- --- --- --- 0.7 --- ---
amplifier to speaker
B2017 Front Speakers Open Replace speaker (w/o High
6605 --- --- 0.3 0.3 0.3 0.3 0.4 --- 0.4
Output Amplifier)
B2018 Front Speakers Short to Replace radio
6101 --- --- 0.6 0.6 0.6 0.6 --- 0.7
Gnd
B2018 Front Speakers Short to Replace High Output Ampli-
6107 --- --- --- --- --- --- 0.6 --- ---
Gnd fier
B2018 Front Speakers Short to Locate and repair short to
Gnd ground in interconnect har-
6531 --- --- 0.8 0.8 0.8 0.8 --- --- 0.9
ness between speaker wires
from radio to speaker
B2018 Front Speakers Short to Locate and repair short to
Gnd ground between speaker
6116 --- --- --- --- --- --- 0.8 ---
wires from amplifier to
speaker
B2019 Front Speakers Short to Replace radio
6101 --- --- 0.6 0.6 0.6 0.6 --- 0.7
Battery
B2019 Front Speakers Short to Replace High Output Ampli-
6107 --- --- --- --- --- --- 0.6 --- ---
Battery fier
B2019 Front Speakers Short to Locate and repair short to
Battery voltage in interconnect har-
6531 --- --- 0.8 0.8 0.8 0.8 --- --- 0.9
ness between speaker wires
from radio to speaker

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-31


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B2019 Front Speakers Short to Locate and repair short to
Battery voltage in audio harness
6116 --- --- --- --- --- --- 0.8 --- ---
between speaker wires from
amplifier to speaker
B2020 Rear Speakers Shorted Replace radio 6101 --- --- --- --- --- 0.6 --- ---
B2020 Rear Speakers Shorted Replace High Output Ampli-
6107 --- --- --- --- --- 0.6 --- ---
fier
B2020 Rear Speakers Shorted Locate and repair short in
audio harness between
6560 --- --- --- --- --- 0.7 --- --- ---
speaker wires from radio to
speaker
B2020 Rear Speakers Shorted Locate and repair short
between speaker wires from 6116 --- --- --- --- --- --- 0.8 --- ---
amplifier to speaker
B2020 Rear Speakers Shorted Replace speaker 6606 --- --- --- --- --- 0.5 0.5 --- ---
B2021 Rear Speakers Open Replace radio 6101 --- --- --- --- --- 0.6 --- --- ---
B2021 Rear Speakers Open Replace High Output Ampli-
6107 --- --- --- --- --- --- 0.6 --- ---
fier
B2021 Rear Speakers Open Locate and repair open in
audio harness between
6561 --- --- --- --- --- 0.6 --- --- ---
speaker wires from radio to
speaker
B2021 Rear Speakers Open Locate and repair open
between speaker wires from 6117 --- --- --- --- --- --- 0.7 --- ---
amplifier to speaker
B2021 Rear Speakers Open Replace speaker 6606 --- --- --- --- --- 0.5 0.5 --- ---
B2022 Rear Speakers Short to Replace radio
6101 --- --- --- --- --- 0.6 --- ---
Gnd
B2022 Rear Speakers Short to Replace High Output Ampli-
6107 --- --- --- --- --- --- 0.6 --- ---
Gnd fier

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-32


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B2022 Rear Speakers Short to Locate and repair short to
Gnd ground in audio harness
6560 --- --- --- --- --- 0.7 --- --- ---
between speaker wires from
radio to speaker
B2022 Rear Speakers Short to Locate and repair short to
Gnd ground between speaker
6116 --- --- --- --- --- --- 0.8 --- ---
wires from amplifier to
speaker
B2023 Rear Speakers Short to Replace radio
6101 --- --- --- --- --- 0.6 --- ---
Battery
B2023 Rear Speakers Short to Replace High Output Ampli-
6107 --- --- --- --- --- --- 0.6 --- ---
Battery fier
B2023 Rear Speakers Short to Locate and repair short to
Battery voltage in audio harness
6560 --- --- --- --- --- 0.7 --- --- ---
between speaker wires from
radio to speaker
B2023 Rear Speakers Short to Locate and repair short to
Battery voltage between speaker
6117 --- --- --- --- --- --- 0.7 --- ---
wires from amplifier to
speaker
B2024 Sidecar Speakers Replace Radio
6101 --- --- --- --- --- --- 0.6 --- ---
Shorted
B2024 Sidecar Speakers Replace Speaker
6943 --- --- --- --- --- --- 0.8 --- ---
Shorted
B2024 Sidecar Speakers Locate and repair short
Shorted between speaker wires from
Radio [28] to speaker con- 6118 --- --- --- --- --- --- 0.9 --- ---
nectors [36] or [37] in rear
speaker boxes
B2024 Sidecar Speakers Locate and repair short
Shorted between speaker wires from
speaker connectors [36] or 6971 --- --- --- --- --- --- 0.9 --- ---
[37] in rear speaker boxes to
sidecar speakers

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-33


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B2025 Sidecar Speakers Open Replace Radio 6101 --- --- --- --- --- --- 0.6 --- ---
B2025 Sidecar Speakers Open Replace Speaker 6943 --- --- --- --- --- --- 0.8 --- ---
B2025 Sidecar Speakers Open Locate and repair open in
speaker wires from Radio
[28] to speaker connectors 6119 --- --- --- --- --- --- 0.9 --- ---
[36] or [37] in rear speaker
boxes
B2025 Sidecar Speakers Open Locate and repair open in
speaker wires from speaker
connectors [36] or [37] in 6972 --- --- --- --- --- --- 0.9 --- ---
rear speaker boxes to side-
car speakers
B2026 Sidecar Speakers Short Replace Radio
6101 --- --- --- --- --- --- 0.6 --- ---
to Gnd
B2026 Sidecar Speakers Short Locate and repair short to
to Gnd ground in speaker wires
from Radio [28] to speaker 6118 --- --- --- --- --- --- 0.9 --- ---
connectors [36] or [37] in
rear speaker boxes
B2026 Sidecar Speakers Short Locate and repair short to
to Gnd ground in speaker wires
from speaker connectors 6971 --- --- --- --- --- --- 0.9 --- ---
[36] or [37] in rear speaker
boxes to sidecar speakers
B2027 Sidecar Speakers Short Replace Radio
6101 --- --- --- --- --- --- 0.6 --- ---
to Battery
B2027 Sidecar Speakers Short Locate and repair short to
to Battery voltage in speaker wires
from Radio [28] to speaker 6118 --- --- --- --- --- --- 0.9 --- ---
connectors [36] or [37] in
rear speaker boxes

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-34


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B2027 Sidecar Speakers Short Locate and repair short to
to Battery voltage in speaker wires
from speaker connectors 6971 --- --- --- --- --- --- 0.9 --- ---
[36] or [37] in rear speaker
boxes to sidecar speakers
U1302 Infotainment Bus Off Replace radio
6102 --- --- --- --- --- 0.7 0.7 --- ---
Error
U1302 Infotainment Bus Off Replace CB module
6625 --- --- --- --- --- 0.7 0.7 --- ---
Error includes SWR check
U1302 Infotainment Bus Off Replace High Output Ampli-
6108 --- --- --- --- --- 0.7 --- ---
Error fier
U1302 Infotainment Bus Off Locate and repair short to
Error voltage or ground on Y/O or 6127 --- --- --- --- --- 0.7 0.7 --- ---
Y/V wires
U1307 Infotainment bus lost Replace CB module
communications with Citizens includes SWR check 6625 --- --- --- --- --- 0.7 0.7 --- ---
Band module
U1307 Infotainment bus lost Locate and repair open/
communications State of health intermittent on Y/O or Y/V
6128 --- --- --- --- --- 0.7 0.7 --- ---
with Citizens Band wire between [28] and
[184B/D]
U1307 Infotainment bus lost Locate and repair open on
communications State of health R/O or BK/GN wire 6129 --- --- --- --- --- 0.7 0.7 --- ---
with Citizens Band
U1307 Infotainment bus lost Replace radio
communications State of health 6102 --- --- --- --- --- 0.7 0.7 --- ---
with Citizens Band
U1317 Infotainment bus lost Replace fuse
communications State of health 6130 --- --- --- --- --- --- 0.2 --- ---
with AMP
U1317 Infotainment bus lost Replace High Output Ampli-
communications State of health fier 6109 --- --- --- --- --- --- 0.4 --- ---
with AMP

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-35


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1317 Infotainment bus lost Locate and repair open onY/
communications State of health O or Y/V wire between 6128 --- --- --- --- --- --- 0.7 --- ---
with AMP onnector [149B] and [28B]
U1317 Infotainment bus lost Replace Radio
communications State of health 6102 --- --- --- --- --- --- 0.7 --- ---
with AMP
U1317 Infotainment bus lost Locate and repair open on R
communications State of health or BK wire from connector 6131 --- --- --- --- --- --- 0.4 --- ---
with AMP [149]
Symptom - Poor/no reception AM Replace Antenna cable or
6609 --- --- 0.8 0.8 0.8 0.9 0.9 --- 0.9
(HDI LW/MW), FM, WB mast connector
Symptom - Poor/no reception AM Replace radio
6103 --- --- 0.7 0.7 0.7 0.7 0.7 --- 0.8
(HDI LW/MW), FM, WB
Symptom - Static present in Replace spark plugs
6132 --- --- 0.4 0.4 0.4 0.4 0.4 --- 0.4
audio
Symptom - Static present in Replace spark plug wires
6133 --- --- 0.4 0.4 0.4 0.4 0.4 --- 0.4
audio
Symptom - Static present in Replace voltage regulator
6134 --- --- 0.3 0.3 0.3 0.3 0.3 --- 0.3
audio
Symptom - Static present in Clean and tighten regulator
6135 --- --- 0.2 0.2 0.2 0.2 0.2 --- 0.2
audio connections
Symptom - No or low Audio with Replace fuse
6130 --- --- --- --- --- --- 0.2 --- ---
high output amplifier (No DTCs)
Symptom - No or low Audio with Locate and repair open on R
high output amplifier (No DTCs) or BK wire from connector 6131 --- --- --- --- --- --- 0.4 --- ---
[149]
Symptom - No or low Audio with Locate and repair open on Y/
high output amplifier (No DTCs) O or Y/V wires between con- 6128 --- --- --- --- --- --- 0.7 --- ---
nectors [149B] and [28B]
Symptom - No or low Audio with Replace radio
6104 --- --- --- --- --- --- 0.8 --- ---
high output amplifier (No DTCs)

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-36


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Symptom - No or low Audio with Locate and repair open on
high output amplifier (No DTCs) W/O or LGN/W (left
speaker) or GY/R or LGN/
6117 --- --- --- --- --- --- 0.7 --- ---
BK (right speaker) wires
between connectors [149B]
and [27B]
Symptom - No or low Audio with Locate and repair short to
high output amplifier (No DTCs) voltage/ground/between W/
O or LGN/W (left speaker) or
6116 --- --- --- --- --- --- 0.8 --- ---
GY/R or LGN/BK (right
speaker) wires between con-
nectors [149B] and [27B]
Symptom - No or low Audio with Replace High Output Ampli-
6110 --- --- --- 0.8 --- ---
high output amplifier (No DTCs) fier
Symptom - Radio inop Replace fuse 6136 --- --- --- 0.2 0.2 0.2 0.2 --- 0.2
Symptom - Radio inop Replace radio 6103 --- --- --- 0.7 0.7 0.7 0.7 --- 0.8
Symptom - Radio inop Locate and repair open on
6137 --- --- --- 0.5 0.5 0.5 0.5 --- 0.6
O/BE wire
Symptom - Radio inop Replace starter relay 6138 --- --- --- 0.5 0.5 0.5 0.5 --- 0.6
Symptom - Radio inop Locate and repair open on
R/GY wire between connec- 6139 --- --- --- 0.6 0.6 0.6 0.6 --- 0.7
tor [33B] and starter relay
Symptom - Radio inop Locate and repair open on
R/O wire between fuseblock
and connector [27B] or 6159 --- --- --- 0.5 0.5 0.5 0.5 --- 0.6
between fuseblock and bat-
tery
Symptom - Radio inop Locate and repair open on
BK wire between [27B] and 6160 --- --- --- 0.5 0.5 0.5 0.5 --- 0.6
ground
Symptom - Intercom Inop Replace radio 6103 --- --- --- --- --- 0.7 0.7 --- ---
Symptom - CB receiver inop Replace CB module
6625 --- --- --- --- --- 0.7 0.7 --- ---
includes SWR check

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-37


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Symptom - CB receiver inop Replace loading coil 6618 --- --- --- --- --- 0.4 0.4 --- ---
Symptom - CB receiver inop Replace CB antenna mast 6613 --- --- --- --- --- 0.4 0.4 --- ---
Symptom - CB receiver inop Replace antenna cable
between CB module and 6609 --- --- --- --- --- 0.9 0.9 --- ---
loading coil
Symptom - CB receiver inop Replace radio 6105 --- --- --- --- --- 1.0 1.0 --- ---
Symptom - CB receiver inop Locate and repair open on R
or BK wires from connector
6140 --- --- --- --- --- 0.6 0.6 --- ---
[184B/D] and connector
[28B]
Symptom - CB receiver inop Locate and repair short volt-
age/ground/between R and
6141 --- --- --- --- --- 0.7 0.7 --- ---
BK wires from connector
[184B/D] to connector [28B]
Symptom - CB Transmitter inop Replace CB module
6625 --- --- --- --- --- 0.7 0.7 --- ---
includes SWR check
Symptom - CB Transmitter inop Replace loading coil 6618 --- --- --- --- --- 0.4 0.4 --- ---
Symptom - CB Transmitter inop Replace CB antenna mast 6613 --- --- --- --- --- 0.4 0.4 --- ---
Symptom - CB Transmitter inop Replace antenna cable
between CB module and 6609 --- --- --- --- --- 0.9 0.9 --- ---
loading coil
Handheld microphone PTT inop Replace radio 6103 --- --- --- --- --- 0.7 0.7 --- ---
Handheld microphone PTT inop Replace pod headset har-
6616 --- --- --- --- --- 0.7 0.7 --- ---
ness
Handheld microphone PTT inop Locate and repair open or
short to ground on BE/Y or 6142 --- --- --- --- --- 0.7 0.7 --- ---
Y/BK wires in Audio harness
Symptom - Speaker switch mal- Replace radio
6103 --- --- --- --- --- 0.7 0.7 --- ---
function
Symptom - Speaker switch mal- Replace speaker switch
6143 --- --- --- --- --- 0.6 0.6 --- ---
function

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-38


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Symptom - Speaker switch mal- Locate and repair open
function between pin 10/11/12 on 6144 --- --- --- --- --- 0.5 0.5 --- ---
connector [105]
Symptom - Speaker switch mal- Locate and repair short
function between pin 13 on connec- 6145 --- --- --- --- --- 0.5 0.5 --- ---
tor [27] and ground
Symptom - CD wont eject on Replace radio
6103 --- --- --- 0.7 0.7 0.7 0.7 --- ---
base radio
Symptom - Aux input inop Replace radio 6103 --- --- --- 0.7 0.7 0.7 0.7 --- ---
Symptom - Headset speakers Replace rider headset con-
6616 --- --- --- --- --- 0.7 0.7 --- ---
inop nector (pod harness)
Symptom - Headset speakers Locate and repair short
inop between Y/R, Y/W or Y/BK 6148 --- --- --- --- --- 0.6 0.6 --- ---
wires
Symptom - Headset speakers Replace radio
6103 --- --- --- --- --- 0.7 0.7 --- ---
inop
Symptom - Headset speakers Locate and repair open or
inop short to voltage/ground/
between Y/R, Y/W or Y/BK 6147 --- --- --- --- --- 0.6 0.6 --- ---
wires between connectors
[53B] and [28B]
Symptom - Headset speakers Locate and repair open on
inop GY/Y, GY/O or Y/BK wires
between connectors pas- 6149 --- --- --- --- --- 0.5 0.5 --- ---
senger DIN connector and
[28B]
Symptom - Headset speakers Locate and repair short to
inop voltage/ground/between GY/
Y, GY/O wires between con- 6150 --- --- --- --- --- 0.6 0.6 --- ---
nectors passenger DIN con-
nector and [28B]
Symptom - Headset speakers Locate and repair open
inop between connectors [28B] 6152 --- --- --- --- --- --- 0.6 --- ---
and sidecar DIN

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-39


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Symptom - Headset speakers Locate and repair short to
inop voltage/ground/between GY/
BK or GN/V (Y/R, Y/W, Y/BK
6151 --- --- --- --- --- --- 0.6 --- ---
in sidecar console) wires in
audio/sidecar/sidecar con-
sole harness
Symptom - No or low audio from Locate and repair open on R
microphones and BK wires between
[184B/D] (CB) or [187B] 6153 --- --- --- --- --- 0.7 0.7 --- ---
(Hands free module) and
connector [28B]
Symptom - No or low audio from Replace Radio
6106 --- --- --- --- --- 1.0 1.0 --- ---
microphones
Symptom - No or low audio from Replace CB module
6625 --- --- --- --- --- 0.7 0.7 --- ---
microphones includes SWR check
Symptom - No or low audio from Locate and repair short in
microphones harness between R & BK 6154 --- --- --- --- --- 0.9 0.9 --- ---
wires
Symptom - No or low audio from Locate and repair short in
6155 --- --- --- --- --- 0.9 0.9 --- ---
microphones harness on ++R wires
Symptom - No or low audio from Locate and repair open in
microphones harness between Din con- 6156 --- --- --- --- --- 0.8 0.8 --- ---
nector and [28B]
CRUISE CONTROL DIAGNOSIS, REPAIR
Replace throttle control cable one or more - includes all
2241 --- --- --- --- --- 0.8 0.8 --- 0.8
diagnostics and adjustments
Main harness locate and repair open/short 5028 --- --- --- --- --- 0.5 0.5 --- 0.5
Replace any single wire ground wire 5038 --- --- --- --- --- 0.4 0.4 --- 0.4
Replace rear stoplight switch 5141 --- --- --- --- --- 0.5 0.5 --- 0.5
Replace fuse 5145 --- --- --- --- --- 0.2 0.2 --- 0.2
Replace rear stoplight relay 5169 --- --- --- --- --- 0.2 0.2 --- 0.2
Replace front brake light switch 5176 --- --- --- --- --- 0.7 0.7 --- 0.7

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-40


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Replace handlebar (cruise set)
5182 --- --- --- --- --- 1.2 1.2 --- 1.2
switch
Replace any fairing switch 5192 --- --- --- --- --- 0.4 0.4 --- 0.4
Replace tachometer 6009 --- --- --- --- --- 0.3 0.3 --- 0.3
Interconnect harness repair short 6531 --- --- --- --- --- 0.8 0.8 --- 0.9
Interconnect harness repair open 6532 --- --- --- --- --- 0.6 0.6 --- 0.7
Handlebar harness repair open 6552 --- --- --- --- --- 0.4 0.4 --- 0.4
Replace cruise cable 6630 --- --- --- --- --- 0.4 0.5 --- 0.4
Replace cruise module includes diagnosis 6635 --- --- --- --- --- 0.7 0.7 --- 0.7
Replace speedometer 6769 --- --- --- --- --- 0.4 0.4 --- 0.4
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2006 Service Manual, Part No. 99483-
06, Electrical Diagnostic Manual, Part No. 99497-06 and Digital Technician. Labor codes not present in either manual are located in Digital Technician.
TURN SIGNALS/SECURITY SYSTEM
No security lamp 6735 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6736 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6737 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6738 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6739 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
No security lamp 6740 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
No security lamp 6741 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp 6742 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp 6743 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp 6744 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
No security lamp 6745 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Security lamp on continuously 6750 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Security lamp on continuously 6751 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
Security lamp on continuously 6752 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Fob signal weak 6755 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
Fob signal weak 6756 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-41


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Fob signal weak 6757 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 1A - Won't can- Replace TSM\TSSM
6773 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
cel upon completion
Turn signal error 1A - Cancels Locate and repair intermit-
6855 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4
erratically tent open
Turn signal error 1A - Cancels Locate and repair intermit-
6856 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
erratically tent short to voltage
Turn signal error 1A - Cancels Locate and repair intermit-
6857 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
erratically tent short to ground
Turn signal error 2A TSSM [30B] terminal 5/6 (V
or BN wire) shorted/ 6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
grounded/open
Turn signal error 2A Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Turn signal error 2A Mate connector [30] 6792 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2A TSSM [30B] terminal 2 (GY
wire) and ignition fuse is 6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
open
Turn signal error 2B Replace Bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2B Repair open ground in lamp
6797 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4
circuit
Turn signal error 2B TSSM [30B] terminal 5/6 (V
6798 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4
or BN wire) to lamps open
Turn signal error 2B Repair open ground in lamp
6799 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
circuit
Turn signal error 2B TSSM [30B] terminal 5/6 (V
6800 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.4
or BN wire) to lamps open
Turn signal error 2C TSSM [30B] terminal 12 (BK
6805 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
wire) and ground is open
Turn signal error 2C TSSM [30B] terminal 1 (BN/
GY wire) and battery fuse is 6806 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
open
Turn signal error 2C Replace battery Fuse 6807 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-42


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Turn signal error 2C Main fuse terminal A (R
wire) and battery fuse is 6808 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
open
Turn signal error 2D Repair open between han-
dlebar switch connector 6810 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
[24A] and TSSM [30B]
Turn signal error 2D Replace turn signal switch 6811 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Turn signal error 2D Repair open between con-
6812 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6
nector [24A] and fuseblock
Turn signal error 2D Repair open between han-
dlebar switch connector 6813 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
[22A] and TSSM [30B]
Turn signal error 2D TSSM [30B] terminal 5/6 (V
or BN wire) shorted to 6814 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
ground
Turn signal error 2D Replace turn signal switch 6815 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9
Turn signal error 2D Repair open between con-
6816 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6
nector [22A] and fuseblock
Turn signal error 3A - Bulbs flash Replace bulb
6820 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
at double rate-all work
Turn signal error 3A - Bulbs flash Remove corrosion
6821 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
at double rate-all work
Turn signal error 3A - Bulbs flash Remove corrosion/replace
6822 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
at double rate-all work bulb
Turn signal error 3A - Bulbs flash Replace lamp assembly
6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
at double rate-all work
Turn signal error 3A - Bulbs flash Replace TSM\TSSM
6824 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
at double rate-all work
B0563 Battery voltage high - Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
TSSM
B0563 Battery voltage high - Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
TSSM accompanies other codes

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-43


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B1121 Left turn output fault TSSM terminal 5 (V wire)
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
shorted/grounded/open
B1121 Left turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1121 Left turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1121 Left turn output fault Replace bulb connection 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
B1122 Right turn output fault TSSM terminal 6 (BN wire)
6790 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
shorted/grounded/open
B1122 Right turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1122 Right turn output ault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1122 Right turn output fault Replace bulb connections 6823 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
B1131 Alarm output open/low Repair alarm (terminal B)
6830 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
circuit (LGN/BN wire)-open
B1131 Alarm output open/low Repair alarm (terminal B)
circuit (LGN/BN wire)- 6831 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
grounded
B1131 Alarm output open/low Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1131 Alarm output open/low Repair alarm (terminal C)
6834 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
circuit (BK wire)-open
B1131 Alarm output open/low Repair alarm (terminal A)
6835 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
circuit (BN/GY wire)-open
B1132 Alarm output high Repair alarm (terminal B)
circuit (LGN/BN wire)- 6817 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
shorted to volts
B1132 Alarm output high Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
B1134 Starter output high TSSM terminal 9/starter
relay (TN/GN wire)-short to 6840 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
volts
B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
B1134 Starter output high Replace TSM/TSSM 6842 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-44


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B1135 Accelerometer fault Replace TSM/TSSM 6845 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1141 Ignition switch low Repair TSSM terminal/con-
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
nections
B1141 Ignition switch low Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
B1141 Ignition switch low TSSM terminal 2 and igni-
6793 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tion fuse (GY wire) open
B 1151 Sidecar Bank angle sen- Replace sidecar bank angle
6968 --- --- --- --- --- --- 0.2 --- ---
sor low sensor
B 1151 Sidecar Bank angle sen- Replace security siren
6969 --- --- --- --- --- --- 0.3 --- ---
sor low
B 1151 Sidecar Bank angle sen- Sidecar bank angle sensor
sor low [134B] terminal A to TSSM
[30B] terminal 11to siren 6970 --- --- --- --- --- --- 0.4 --- ---
[142B] (Lt. GN/BN wire)
grounded
B 1152 Sidecar Bank angle sen- Repair sidecar bank angle
6961 --- --- --- --- --- --- 0.4 --- ---
sor short to battery sensor connections
B 1152 Sidecar Bank angle sen- Sidecar bank angle sensor
sor short to battery [134B] terminal A to TSSM 6962 --- --- --- --- --- --- 0.4 --- ---
[30B] terminal 11open
B 1152 Sidecar Bank angle sen- Replace TSM/TSSM
6963 --- --- --- --- --- --- 0.6 --- ---
sor short to battery
B 1152 Sidecar Bank angle sen- Sidecar bank angle sensor
sor short to battery [134B] terminal B to TSSM 6964 --- --- --- --- --- --- 0.4 --- ---
[30B] terminal 9 grounded
B 1152 Sidecar Bank angle sen- Sidecar bank angle sensor
sor short to battery [134B] terminal B to TSSM 6965 --- --- --- --- --- --- 0.4 --- ---
[30B] terminal 9 open
B 1152 Sidecar Bank angle sen- Sidecar bank angle sensor
sor short to battery [134B] terminal C to ignition 6966 --- --- --- --- --- --- 0.5 --- ---
fuse open
B 1152 Sidecar Bank angle sen- Replace sidecar bank angle
6967 --- --- --- --- --- --- 0.4 --- ---
sor short to battery sensor

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-45


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B 1153 Sidecar Bank angle sen- Repair sidecar bank angle
6961 --- --- --- --- --- --- 0.4 --- ---
sor high sensor connections
B 1153 Sidecar Bank angle sen- Sidecar bank angle sensor
sor high [134B] terminal A to TSSM 6962 --- --- --- --- --- --- 0.4 --- ---
[30B] terminal 11open
B 1153 Sidecar Bank angle sen- Replace TSM/TSSM
6963 --- --- --- --- --- --- 0.6 --- ---
sor high
B 1153 Sidecar Bank angle sen- Sidecar bank angle sensor
sor high [134B] terminal B to TSSM 6964 --- --- --- --- --- --- 0.4 --- ---
[30B] terminal 9 grounded
B 1153 Sidecar Bank angle sen- Sidecar bank angle sensor
sor high [134B] terminal B to TSSM 6965 --- --- --- --- --- --- 0.4 --- ---
[30B] terminal 9 open
B 1153 Sidecar Bank angle sen- Sidecar bank angle sensor
sor high [134B] terminal C to ignition 6966 --- --- --- --- --- --- 0.5 --- ---
fuse open
B 1153 Sidecar Bank angle sen- Replace sidecar bank angle
6967 --- --- --- --- --- --- 0.4 --- ---
sor high sensor
INSTRUMENTS
B1004 Fuel level sender low Repair speedometer [39B]
terminal 9/Fuel Sender
[141]terminal 2/ Fuel Gauge 6034 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.6
[117] terminal 3 (Y/W wire)-
short or open
B1004 Fuel level sender low Replace fuel gauge sender 6035 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 1.0
B1004 Fuel level sender low Repair speedometer [39B]
terminal 9/Fuel Sender [141]
7182 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.7
terminal 2 (Y/W wire)-short
or open
B1004 Fuel level sender low Repair fuel gauge connec-
7183 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.6
tor [117]

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-46


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B1004 Fuel level sender low Repair fuel gauge connec-
tor [117] terminal 1 and fuse 7184 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.7
(O wire)
B1005 Fuel level sender open/ Replace fuel gauge sender
6035 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 1.0
high
B1005 Fuel level sender open/ Fuel Sender [141] terminal 3
6045 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.5
high to ground is open
B1005 Fuel level sender open/ Replace fuel gauge
6047 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.5
high
B1005 Fuel level sender open/ Repair speedometer [39B]
high terminal 9/Fuel Sender
[141]terminal 2/ Fuel Gauge 6069 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.5
[117] terminal 2 (Y/W wire)-
short to volts
B1005 Fuel level sender open/ Repair speedometer [39B]
high terminal 9/Fuel Sender [141]
7182 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.7
terminal 2 (Y/W wire)-short
or open
B1006 Speedometer accessory Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line overvoltage
B1006 Speedometer accessory Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line overvoltage accompanies other codes
B1006 Tachometer accessory Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line overvoltage
B1006 Tachometer accessory Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
line overvoltage accompanies other codes
B1007 Speedometer ignition line Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
voltage
B1007 Speedometer ignition line Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
voltage accompanies other codes
B1007 Tachometer ignition line Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
voltage

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-47


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
B1007 Tachometer ignition Line Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
Voltage accompanies other codes
B1008 Trip switch closed Replace trip switch 6001 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
B1008 Trip switch closed Replace trip switch boot 6002 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
B1008 Trip switch closed Replace speedometer 6003 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
ENGINE MANAGEMENT
P0106 MAP Unstable ICM (BLK) terminal 3/MAP
7631 0.4 --- 0.4 --- --- --- --- --- ---
terminal C (R/W wire) open
P0106 MAP Unstable Repair ICM terminal/con-
7632 0.4 --- 0.4 --- --- --- --- --- ---
nections
P0106 MAP Unstable ICM (BLK) terminal 11/MAP
terminal B (V/W wire) open/ 7633 0.6 --- 0.6 --- --- --- --- --- ---
grounded
P0106 MAP Unstable Replace MAP sensor 7634 0.6 --- 0.6 --- --- --- --- --- ---
P0106 MAP Unstable ICM [10B] terminal 4 and
MAP [80B] terminal A (BK/W 7636 0.6 --- 0.6 --- --- --- --- --- ---
wire) open
P0107 MAP sensor open/low Replace MAP sensor 7630 0.4 0.3 0.4 0.3 0.3 0.3 0.3 0.3 0.3
P0107 MAP sensor open/low ICM [10B] terminal 11 to
MAP [80B] terminal B (V/W 7633 0.6 --- 0.6 --- --- --- --- --- ---
wire) open/grounded
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W
wire) and terminal C (R/W 7637 0.4 --- 0.4 --- --- --- --- --- ---
wire) shorted
P0107 MAP sensor open/low ICM [10B] terminal 3 /MAP
[80B] terminal C (R/W wire) 7638 0.6 --- 0.6 --- --- --- --- --- ---
open/grounded
P0107 MAP sensor open/low Replace vehicle speed sen-
7639 0.4 --- 0.4 --- --- --- --- --- ---
sor
P0107 MAP sensor open/low MAP [80B] sensor terminal
C to ECM [78B] terminal 14 7640 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
(R/W wire) open/grounded

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-48


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P0107 MAP sensor open/low Replace ECM/ICM 7641 0.7 0.6 0.7 0.6 0.6 0.6 0.6 0.6 0.6
P0107 MAP sensor open/low MAP terminal C (R/W wire)
and terminal A (B/W wire) 7642 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
shorted
P0107 MAP sensor open/low MAP [80B] sensor terminal
B to ECM [78B] terminal 25 7645 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
(V/W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7650 0.7 0.6 0.7 0.6 0.6 0.6 0.6 0.6 0.6
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W
wire) and terminal B (V/W 7655 0.6 0.7 0.6 0.7 0.7 0.7 0.7 0.7 0.7
wire) shorted
P0108 MAP sensor high MAP [80B] terminal C (R/W
wire) and terminal B (V/W 7618 0.4 --- 0.4 --- --- --- --- --- ---
wire) shorted
P0108 MAP sensor high MAP [80B] terminal A and
ICM [10B] terminal 4 (BK/W 7619 0.4 --- 0.4 --- --- --- --- --- ---
wire) open
P0108 MAP sensor high MAP [80B] sensor terminal
C (R/W wire) short to battery 7635 0.4 0.6 0.4 0.6 0.6 0.6 0.6 0.6 0.6
volts
P0108 MAP sensor high Replace ECM/ICM 7641 0.7 0.6 0.7 0.6 0.6 0.6 0.6 0.6 0.6
P0108 MAP sensor high MAP [80B] terminal C (R/W
wire) and terminal B (V/W 7643 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
wire) shorted
P0108 MAP sensor high MAP [80B] sensor terminal
B (V/W wire) short to battery 7644 0.4 0.6 0.4 0.6 0.6 0.6 0.6 0.6 0.6
volts
P0108 MAP sensor high MAP [80B] terminal A (BK/W
wire) ECM [78B] terminal 26 7646 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
open
P0108 MAP sensor high MAP [80B] terminal A and
ICM [10B] terminal 4 (BK/W 7647 0.4 --- 0.4 --- --- --- --- --- ---
wire) open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-49


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P0108 MAP sensor high Replace MAP sensor 7650 0.7 0.6 0.7 0.6 0.6 0.6 0.6 0.6 0.6
P0112 IAT sensor voltage low Replace intake air tempera-
7725 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
ture (IAT) sensor
P0112 IAT sensor voltage low IAT circuit A (LGN/Y wire)
7730 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
and B (BK/W wire) shorted
P0112 IAT sensor voltage low Replace ECM 7735 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 0.9
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y
wire) to ECM [78B] terminal 7750 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
7 short to ground
P0112 IAT sensor voltage low Replace intake air tempera-
7760 --- 1.2 --- 1.2 1.2 1.2 1.2 1.2 1.2
ture (IAT) sensor
P0113 IAT sensor open/high Replace intake air tempera-
7725 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
ture (IAT) sensor
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W
wire)/ECM [78B] terminal 7732 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
26 open
P0113 IAT sensor open/high Replace ECM 7740 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 0.9
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y
wire) and ECM [78B] termi- 7745 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
nal 7 short to voltage
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y
wire) ECM [78B] terminal 7 7750 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
open
P0113 IAT sensor voltage low Replace intake air tempera-
7760 --- 1.2 --- 1.2 1.2 1.2 1.2 1.2 1.2
ture (IAT) sensor
P0117 ET sensor low Replace engine tempera-
7710 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
ture (ET) sensor
P0117 ET sensor low ET sensor [90B] A and ECM
[78B] terminal 6 (PK/Y wire) 7675 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
short to ground
P0117 ET sensor low Replace ECM 7680 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-50


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P0117 ET sensor low ET sensor [90B] A (PK/Y
wire) and B (BK/W wire) 7731 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
shorted
P0118 ET sensor open ET sensor [90B] terminal A
and ECM [78B] terminal 6 7686 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(PK/Y wire) open
P0118 ET sensor open ET sensor [90B] terminal A
and ECM [78B] terminal 6 7687 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
(PK/Y wire) short to voltage
P0118 ET sensor open ET sensor [90B] A (PK/Y
wire)and ECM [78B]
7690 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
terminal14 (R/W wire)
shorted
P0118 ET sensor open Replace engine tempera-
7710 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
ture (ET) sensor
P0118 ET sensor open Replace ECM 7685 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
P0118 ET sensor open ET sensor [90B] B and ECM
[78B] terminal 26 (B/W wire) 7695 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
open
P0122 TP sensor open/low Replace vehicle speed sen-
6010 --- 1.1 --- 1.1 1.1 1.1 1.1 1.1 1.1
sor (VSS)
P0122 TP sensor open/low Replace ECM 7565 --- 1.2 --- 1.2 1.2 1.2 1.2 1.2 1.2
P0122 TP sensor open/low TP sensor [88B] C (GY/V
wire) and ECM [78B] termi- 7580 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
nal 24 open
P0122 TP sensor open/low TP sensor [88B] B (R/W
wire) and ECM [78B] termi- 7584 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
nal 14 short to ground
P0122 TP sensor open/low TP sensor [88B] C (GY/V
wire) and terminal A (BK/W 7585 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
wire) shorted

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-51


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P0122 TP sensor open/low TP sensor [88B] B (R/W
wire) and terminal A (BK/W 7586 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
wire) shorted
P0122 TP sensor open/low Replace throttle position
7590 --- 1.3 --- 1.3 1.3 1.3 1.3 1.3 1.3
sensor
P0122 TP sensor open/low Replace throttle position
7595 --- 1.1 --- 1.1 1.1 1.1 1.1 1.1 1.1
sensor
P0122 TP sensor open/low TP sensor [88B] C (GY/V
wire) and ECM [78B] termi- 7605 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
nal 24 short to ground
P0122 TP sensor open/low TP sensor [88B] B (R/W
wire) and ECM [78B] termi- 7615 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
nal 14 short to voltage/open
P0122 TP sensor open/low Replace MAP sensor 7650 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
P0122 TP sensor open/low Replace vehicle speed sen-
7967 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
sor (VSS)
P0123 TP sensor high Replace ECM 7555 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
P0123 TP sensor high TP sensor [88B] C (GY/V
wire) and ECM [78B] termi- 7575 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
nal 24 short to voltage
P0123 TP sensor high TP sensor [88B] C (GY/V
wire) and terminal A (BK/W 7587 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
wire) shorted
P0123 TP sensor high Replace throttle position
7590 --- 1.3 --- 1.3 1.3 1.3 1.3 1.3 1.3
sensor
P0123 TP sensor high Replace throttle position
7595 --- 1.1 --- 1.1 1.1 1.1 1.1 1.1 1.1
sensor
P0123 TP sensor high TP sensor [88B] A (BK/W
wire) and ECM [78B] termi- 7610 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
nal 24 open
P0123 TP sensor high TP sensor [88B] B (R/W
wire) and ECM [78B] termi- 7619 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
nal 14 short to voltage

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-52


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P0261 Front injector open/low Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
P0261 Front injector open/low injector circuit [84\85] B (W/
Y or GN/GY wire)/ECM 7805 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
[78B] terminal 19/21 open
P0261 Front injector open/low injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7808 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
ground
P0261 Front injector open/low injector circuit [84\85] A (Y/
GN wire)/system relay termi- 7825 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
nal 87 open
P0261 Front injector open/low Replace ECM 7850 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
P0262 Front injector high Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
P0262 Front injector high Injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7809 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
voltage
P0262 Front injector high Replace ECM 7815 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
P0263 Rear injector open/low Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
P0263 Rear injector open/low Injector circuit [84\85] B (W/
Y or GN/GY wire) ECM 7805 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
[78B] terminal 19/21 open
P0263 Rear injector open/low Injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7808 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
ground
P0263 Rear injector open/low Injector circuit [84\85] A (Y/
GN wire)/system relay termi- 7825 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
nal 87 open
P0263 Rear injector open/low Replace ECM 7850 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
P0264 Rear injector high Replace injector 7795 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
P0264 Rear injector high Injector circuit [84\85] B (W/
Y or GN/GY wire) short to 7809 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
voltage
P0264 Rear injector high Replace ECM 7815 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-53


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P0371 CKP Open/low CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 0.4 --- 0.4 --- --- --- --- --- ---
2 (BK wire)
P0371 CKP Open/low Repair ICM\ECM connec-
7980 0.3 --- 0.3 --- --- --- --- --- ---
tions
P0371 CKP Open/low Replace crankshaft position
7981 0.4 --- 0.4 --- --- --- --- --- ---
(CKP) sensor
P0371 CKP Open/low Clean or repair crankshaft
position (CKP) sensor con- 7982 0.4 --- 0.4 --- --- --- --- --- ---
nector
P0371 CKP Open/low Replace ICM\ECM 7983 0.7 --- 0.7 --- --- --- --- --- ---
P0371 CKP Open/low CKP [79B] terminal 2 (BK
wire) to ICM [10B] terminal 7986 0.4 --- 0.4 --- --- --- --- --- ---
9 open\ground
P0371 CKP Open/low CKP [79B] terminal 1 (R
wire) to ICM [10B] terminal 7987 0.5 --- 0.5 --- --- --- --- --- ---
8 open\ground
P0372 CKP shorted high CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 0.4 --- 0.4 --- --- --- --- --- ---
2 (BK wire)
P0372 CKP shorted high Repair damaged CKP wiring 7031 0.4 --- 0.4 --- --- --- --- --- ---
P0372 CKP shorted high Repair ICM\ECM connec-
7980 0.3 --- 0.3 --- --- --- --- --- ---
tions
P0372 CKP shorted high Replace crankshaft position
7981 0.4 --- 0.4 --- --- --- --- --- ---
(CKP) sensor
P0372 CKP shorted high Clean or repair crankshaft
position (CKP) sensor con- 7982 0.4 --- 0.4 --- --- --- --- --- ---
nector
P0372 CKP shorted high Replace ICM\ECM 7983 0.7 --- 0.7 --- --- --- --- --- ---
P0372 CKP shorted high CKP [79B] terminal 2 (BK
wire) to ICM [10B] terminal 7696 0.4 --- 0.4 --- --- --- --- --- ---
9 shorted to voltage

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-54


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P0372 CKP shorted high CKP [79B] terminal 1 (R
wire) to ICM [10B] terminal 7697 0.5 --- 0.5 --- --- --- --- --- ---
8 shorted to voltage
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
2 (BK wire)
P0373 CKP sensor intermittent Repair ECM connections 7980 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
P0373 CKP sensor intermittent Replace crankshaft position
7981 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(CKP) sensor
P0373 CKP sensor intermittent Clean or repair crankshaft
7982 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
position (CKP) sensor
P0373 CKP sensor intermittent Replace ECM 7983 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK
wire) to ECM [78B] terminal 7986 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
12 open\grounded
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R
wire) to ECM [78B] terminal 7987 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
30 open\grounded
P0374 CKP sensor synch error CKP [79B] terminal 1 (R
wire) short to CKP terminal 7030 0.4 0.5 0.4 0.5 0.5 0.5 0.5 0.5 0.5
2 (BK wire)
P0374 CKP sensor synch error CKP [79B] terminal 1 (R
wire) short to CKP terminal 7031 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
2 (BK wire)
P0374 CKP sensor synch error Repair ICM\ECM connec-
7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions
P0374 CKP sensor synch error Replace crankshaft position
7981 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(CKP) sensor
P0374 CKP sensor synch error Clean or repair crankshaft
7982 0.4 0.3 0.4 0.3 0.3 0.3 0.3 0.3 0.3
position (CKP) sensor
P0374 CKP sensor synch error Replace ICM\ECM 7983 0.7 0.6 0.7 0.6 0.6 0.6 0.6 0.6 0.6

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-55


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P0374 CKP sensor synch error CKP [79B] terminal 2 (BK
wire) to ECM [78B] terminal 7986 0.4 0.5 0.4 0.5 0.5 0.5 0.5 0.5 0.5
12 open\ground
P0374 CKP sensor synch error CKP [79B] terminal 1 (R
wire) to ECM [78B] terminal 7987 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
30 open\ground
P0501 Vehicle speed signal low VSS terminal B (W/GN wire)
to ICM [10B] terminal 10 7611 0.4 --- 0.4 --- --- --- --- --- ---
open, grounded
P0501 Vehicle speed signal low Clean or repair vehicle
7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
speed sensor (VSS)
P0501 Vehicle speed signal low Repair vehicle speed sen-
7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
sor (VSS) connector
P0501 Vehicle speed signal low Repair ECM connections 7956 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN
wire) shorted to terminal C 7966 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(BK wire) or grounded
P0501 Vehicle speed signal low Replace vehicle speed sen-
7967 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
sor (VSS)
P0501 Vehicle speed signal low Replace ICM\ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0502 VSS sensor high VSS [65B] terminal B (W/GN
wire) to ICM BK terminal 10 7612 0.5 --- 0.5 --- --- --- --- --- ---
open, shorted
P0502 VSS sensor high VSS [65B] terminal A (R/W
7613 0.4 --- 0.4 --- --- --- --- --- ---
wire) to ICM BK 3 open
P0502 VSS sensor high VSS [65B] terminal C (BK
wire) ICM [10B] ground ter- 7614 0.5 --- 0.5 --- --- --- --- --- ---
minal open
P0502 VSS sensor high VSS [65B] terminal A (R/W
wire) to ECM [78B] terminal 7917 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
14 short to voltage

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-56


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P0502 VSS sensor high VSS [65B] terminal B (W/GN
wire) to ECM [78B] terminal 7918 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
33 short to voltage
P0502 VSS sensor high VSS [65B] terminal A (R/W
wire) to ECM [78B] terminal 7919 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
14 open
P0502 VSS sensor high VSS [65B] terminal C (BK
wire) to ECM [78B] terminal 7921 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
10 open
P0502 VSS sensor high VSS [65B] terminal B (W/GN
wire) shorted to terminal A 7922 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
(R/W wire)
P0502 VSS sensor high VSS [65B] terminal B (W/GN
wire) to ECM [78B] terminal 7938 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
33 open
P0502 VSS sensor high Clean or repair vehicle
7939 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
speed sensor (VSS)
P0502 VSS sensor high Repair vehicle speed sen-
7953 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
sor (VSS) connector
P0502 VSS sensor high Repair ECM connections 7956 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
P0502 VSS sensor high Replace vehicle speed sen-
7967 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
sor (VSS)
P0502 VSS sensor high Replace ICM\ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
P0505 Loss of idle speed control IAC system OK, may use
7028 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
with other codes
P0505 Loss of idle speed control IAC [87B] terminal C to ECM
[78B] terminal 18 (BK/PK 7476 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal A to ECM
[78B] terminal 35(BE/GN 7477 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
wire) short to voltage

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-57


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P0505 Loss of idle speed control IAC [87B] terminal B to ECM
[78B] terminal 36 (BN/R 7478 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal D to ECM
[78B] terminal 17 (BK/O 7479 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN
wire) shorted to terminal B 7483 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
(BN/R wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK
wire) shorted to terminal D 7484 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
(BK/O wire)
P0505 Loss of idle speed control IAC [87B] terminal D (BK/O
wire) shorted to terminal A 7488 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
(BE/GN wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK
wire) shorted to terminal B 7489 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
(BN/R wire)
P0505 Loss of idle speed control Replace idle air control (IAC) 7490 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
P0505 Loss of idle speed control IAC [87B] terminal D to ECM
[78B] terminal 17 (BK/O 7493 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
wire) open/grounded
P0505 Loss of idle speed control ECM [78B] Fuse terminal A
and ECM [78B] terminal 7494 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
31(BE/GY wire) open
P0505 Loss of idle speed control IAC [87B] terminal C to ECM
[78B] terminal 18 (BK\PK 7495 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
wire) open/grounded
P0505 Loss of idle speed control IAC [87B] terminal A to ECM
[78B] terminal 35 (BE/GN 7496 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
wire) open/grounded
P0505 Loss of idle speed control IAC [87B] terminal B to ECM
[78B] terminal 36 (BN/R 7498 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
wire) open/grounded

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-58


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P0505 Loss of idle speed control Repair ECM connections 7515 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
P0505 Loss of idle speed control Replace ECM 7516 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0562 Battery voltage low Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
accompanies other codes
P0562 Battery voltage low Repair ground circuit (BK
7775 0.4 0.5 0.4 0.5 0.5 0.5 0.5 0.5 0.5
wire) high resistance
P0562 Battery voltage high Repair ignition circuit (W/BK
7776 0.4 0.9 0.4 0.9 0.9 0.9 0.9 0.9 1.0
wire) high resistance
P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0563 Battery voltage high Repair charging system/
7771 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
accompanies other codes
P0602 ICM flash error Replace ECM 7913 0.6 --- 0.6 --- --- --- --- --- ---
P0602 ICM flash error Code not present 7931 0.2 --- 0.2 --- --- --- --- --- ---
P0603 ECM/ICM EEPROM error Replace ECM 7913 0.6 0.7 0.6 0.7 0.7 0.7 0.7 0.7 0.7
P0603 ECM/ICM EEPROM error Code not present 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0604 RAM memory error Replace ECM 7913 0.6 --- 0.6 --- --- --- --- --- ---
P0604 RAM memory error Code not present 7931 0.2 --- 0.2 --- --- --- --- --- ---
P0605 ECM flash Error Replace ECM 7913 0.6 0.7 0.6 0.7 0.7 0.7 0.7 0.7 0.7
P0605 ECM flash Error System OK 7931 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
P0607 A to D error Replace ICM 7913 0.6 0.6 --- --- --- --- ---
P0607 A to D error System OK 7931 0.2 0.2 --- --- --- --- ---
P1001 System relay coil open/ System relay terminal 85 to
low ECM [78B] terminal 4 (GN/O 7923 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
wire) grounded
P1001 System relay coil open/ System Relay terminal 85 to
low ECM [78B] terminal 4 (GN/O 7901 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
wire) open
P1001 System relay coil open/ System relay terminal 86 to
low right hand control [22B] ter- 7903 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
minal 4 (W/BK wire) open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-59


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P1001 System relay coil open/ Replace system relay
7904 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
low
P1001 System relay coil open/ Replace ECM
7906 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
low
P1002 System relay high/shorted Replace ECM 7902 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
P1002 System relay high/shorted System relay terminal 85/
ECM [78B] terminal 4(GN/O 7908 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
wire) short to volts
P1002 System relay contacts Replace system relay
7909 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
open
P1003 System relay contacts Fuel pump fuse to fuel pump
open [86B] (O/GY wire) shorted to 7852 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
ground
P1003 System relay contacts System relay terminal 87/
open coil/injector terminal A (Y/ 7888 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
GN wire) open/ground
P1003 System relay contacts System relay terminal 30 to
open ECM [78B] terminal 31 (BE/ 7889 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
GY wire) open\grounded
P1003 System relay contacts Replace system relay
7904 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
open
P1003 System relay contacts Replace fuel pump
7924 --- 1.3 --- 1.3 1.3 1.3 1.3 1.3 1.3
open
P1003 System relay contacts ECM [78B] terminal 29 and
open ignition coil [83B] terminal D 7934 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
(BE/O wire) grounded
P1003 System relay contacts ECM [78B] terminal 11 and
open ignition coil [83B] terminal C 7936 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
(Y/BE wire) grounded
P1003 System relay contacts Harness inspection/wiggle
7937 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
open test/replace ECM fuse

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-60


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P1004 System relay contacts ECM [78B] terminal 11 and
closed ignition coil [83 B] terminal D
7865 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(Y/BE wire) is shorted to
voltage
P1004 System relay contacts ECM [78B] terminal 29 and
closed ignition coil [83 B] terminal C
7866 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(BE/O wire) is shorted to
voltage
P1004 System relay contacts Replace system relay
7911 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
closed
P1004 System relay contacts System relay terminal 87/
closed coil/injector terminal A (Y/
7912 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
GN wire) is shorted to volt-
age
P1004 System relay contacts Harness inspection/wiggle
closed test/electrical panel removal/ 7918 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
replace system relay
P1004 System relay contacts Fuel pump connector [141B]
7926 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
closed terminal D is open
P1004 System relay contacts Repair fuel pump connec-
7927 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
closed tions at connector [141]
P1004 System relay contacts System relay terminal 85 to
closed ECM [78B] terminal 4(GN/O 7929 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
wire) grounded
P1009 Incorrect password Perform ECM/ICM/TSSM
6701 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
module replace procedure
P1009 Incorrect password Replaced TSSM, system
6702 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
now ok
P1009 Incorrect password Replace ICM\ECM, remove
6703 0.8 0.7 0.8 0.7 0.7 0.7 0.7 0.7 0.7
TSSM
P1010 Missing password Data link [91A] terminal 3/
ECM [78B] terminal 5(ICM
6704 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[10] BK 12)/TSSM [30] ter-
minal 3 open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-61


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P1010 Missing password Data link [91A] terminal 3/
ECM [78B] 5 (ICM [10B] BK
6705 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
12)/speedometer [39B] ter-
minal 2 short to volts
P1010 Missing password Replaced TSSM, System
6707 0.4 1.1 0.4 1.1 1.1 1.1 1.1 1.1 1.1
now ok
P1010 Missing password Replace ECM/ICM 6708 0.8 0.7 0.8 0.7 0.7 0.7 0.7 0.7 0.7
P1010 Missing password Repair TSSM connections 6726 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
P1010 Missing password Repair ECM/ICM connec-
7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions
P1351 Front ignition coil low/ ECM [78B] terminal 11 &
open ignition coil [83B] terminal C 7025 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(Y/BE wire) open/ground
P1351 Front ignition coil low/ ECM [78B] terminal 29 &
open ignition Coil [83B] terminal D 7026 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(BE/O wire) open/ground
P1351 Front ignition coil low/ ICM [10B] terminal 6 & igni-
open tion Coil [83B] terminal C 7032 0.5 --- 0.5 --- --- --- --- --- ---
(BE/O wire) open/ground
P1351 Front ignition coil low/ ICM [10B] terminal 1 and
open ignition coil [83B] terminal B 7187 0.6 --- 0.6 --- --- --- --- --- ---
(W/BK wire) is open
P1351 Front ignition Coil low/ Repair ECM/ICM connec-
7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
open tions
P1351 Front ignition coil low/ Replace ignition coil
7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4
open
P1351 Front ignition coil low/ Repair coil connections
7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
P1351 Front ignition coil low/ Replace ECM/ICM
7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6 0.6 0.6
open
P1351 Front ignition coil low/ System relay terminal 87 to
open ignition coil [83B] terminal A 7875 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(Y/GN wire) is open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-62


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P1351 Front ignition coil low/ Harness inspection/wiggle
7937 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
open test/replace ECM fuse
P1352 Front ignition coil high/ Replace ignition coil
7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4
shorted
P1352 Front ignition coil high/ ECM [78B] terminal 29 to
shorted ignition coil [83B] terminal D 7865 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(BE/O wire) short to voltage
P1352 Front ignition coil high/ ICM [10B] terminal 6 to igni-
shorted tion coil [83B] terminal C 7869 0.4 --- 0.4 --- --- --- --- --- ---
(BE/O wire) short to voltage
P1352 Front ignition coil high/ Replace ECM/ICM
7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6 0.6 0.6
shorted
P1353 Front cylinder-No com- Replace fuel filter or clean
7013 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
bustion fuel pump screen
P1353 Front cylinder-No com- Repair/replace fuel pump/
bustion pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
fuel filter
P1353 Front cylinder-No com- ECM [78B] terminal 27 and
bustion ignition coil [83B] terminal B 7015 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(GY/BE wire) grounded
P1353 Front cylinder-No com- ECM [78B] terminal 27 and
bustion ignition Coil [83B] terminal B 7016 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(GY/BE wire) open
P1353 Front cylinder-No com- Seat spark plug connections
7537 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
bustion
P1353 Front cylinder-No com- Repair spark plug connec-
7538 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
bustion tions
P1353 Front cylinder-No com- Replace ECM
7544 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
bustion
P1353 Front cylinder-No com- Repair coil primary connec-
7547 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
bustion tions or replace coil
P1353 Front cylinder-No com- Replace spark plug
7548 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
bustion

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-63


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P1353 Front cylinder-No com- Replace spark plug Wire
7549 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
bustion
P1354 Rear ignition coil low/ ICM [10B] terminal 7 & igni-
open tion coil [83B] terminal A (Y/ 7024 0.7 --- 0.7 --- --- --- --- --- ---
BE wire) open/ground
P1354 Rear ignition coil low/ ECM [78B] terminal 11 &
open ignition coil [83B] terminal C 7025 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(Y/BE wire) open/ground
P1354 Rear ignition coil low/ ICM [10B] terminal 1 and
open ignition coil [83B] terminal B 7187 0.6 --- 0.6 --- --- --- --- --- ---
(W/BK wire) is open
P1354 Rear ignition coil low/ Repair ECM/ICM connec-
7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
open tions
P1354 Rear ignition coil low/ Replace ignition coil
7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4
open
P1354 Rear ignition coil low/ Repair coil connections
7860 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
open
P1354 Rear ignition coil low/ Replace ECM/ICM
7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6 0.6 0.6
open
P1354 Rear ignition coil low/ System relay terminal 87 to
open ignition coil [83B] terminal A 7875 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(Y/GN wire) is open
P1354 Rear ignition coil low/ Harness inspection/wiggle
7937 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
open test/replace ECM fuse
P1355 Rear ignition coil high/ Replace ignition coil
7856 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4
shorted
P1355 Rear ignition coil high/ ECM [78B] terminal 11 to
shorted ignition coil [83B] terminal C 7867 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
(Y/BE wire) short to voltage
P1355 Rear ignition coil high/ ICM [10B] terminal 7 to igni-
shorted tion coil [83B] terminal A (Y/ 7868 0.4 --- 0.4 --- --- --- --- --- ---
BE wire) short to voltage

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-64


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P1355 Rear ignition coil high/ Replace ECM/ICM
7870 0.9 0.6 0.9 0.6 0.6 0.6 0.6 0.6 0.6
shorted
P1356 Rear Cylinder-No com- Replace fuel filter or clean
7013 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
bustion fuel pump screen
P1356 Rear Cylinder-No com- Repair/replace fuel pump/
bustion pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
fuel filter
P1356 Rear Cylinder-No com- ECM [78B] terminal 27 and
bustion ignition Coil [83B] terminal B 7015 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(GY/BE wire) grounded
P1356 Rear Cylinder-No com- ECM [78B] terminal 27 and
bustion ignition Coil [83B] terminal B 7016 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(GY/BE wire) open
P1356 Rear Cylinder-No com- Seat spark plug connections
7537 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
bustion
P1356 Rear Cylinder-No com- Repair spark plug connec-
7538 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
bustion tions
P1356 Rear Cylinder-No com- Replace ECM
7544 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
bustion
P1356 Rear Cylinder-No com- Repair coil primary connec-
7547 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
bustion tions or replace coil
P1356 Rear Cylinder-No com- Replace spark plug
7548 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
bustion
P1356 Rear Cylinder-No com- Replace spark plug wire
7549 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
bustion
P1357 Intermittent secondary Replace fuel filter or clean
7013 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
front fuel pump screen
P1357 Intermittent secondary Repair/replace fuel pump/
front pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
fuel filter
P1357 Intermittent secondary ECM [78B] terminal 27 and
front ignition coil [83B] terminal B 7015 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(GY/BE wire) grounded

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-65


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P1357 Intermittent secondary ECM [78B] terminal 27 and
front ignition coil [83B] terminal B 7016 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(GY/BE wire) open
P1357 Intermittent secondary Seat spark plug connections
7537 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
front
P1357 Intermittent secondary Repair spark plug connec-
7538 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
front tions
P1357 Intermittent secondary Replace ECM
7544 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
front
P1357 Intermittent secondary Repair coil primary connec-
7547 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
front tions or replace coil
P1357 Intermittent secondary Replace spark plug
7548 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
front
P1357 Intermittent secondary Replace spark plug wire
7549 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
front
P1358 Intermittent secondary Replace fuel filter or clean
7013 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
rear fuel pump screen
P1358 Intermittent secondary Repair/replace fuel pump/
rear pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
fuel filter
P1358 Intermittent secondary ECM [78B] terminal 27 and
rear ignition Coil [83B] terminal B 7015 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(GY/BE wire) grounded
P1358 Intermittent secondary ECM [78B] terminal 27 and
rear ignition Coil [83B] terminal B 7016 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(GY/BE wire) open
P1358 Intermittent secondary Seat spark plug connections
7537 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
rear
P1358 Intermittent secondary Repair spark plug connec-
7538 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
rear tions
P1358 Intermittent secondary Replace ECM
7544 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
rear

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-66


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P1358 Intermittent secondary Repair coil primary connec-
7547 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
rear tions or replace coil
P1358 Intermittent secondary Replace spark plug
7548 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
rear
P1358 Intermittent secondary Replace spark plug wire
7549 --- 0.2 --- 0.2 0.2 0.2 0.2 0.2 0.2
rear
P/A ACTIVE PERFORMANCE EXHAUST
P1475 Exhaust Actuator Posi- Replace ECM
7850 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
tion Error
P1475 Exhaust Actuator Posi- Repair ECM connections
7980 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
tion Error
P1475 Exhaust Actuator Posi- Repair active exhaust ECU
7806 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
tion Error connections
P1475 Exhaust Actuator Posi- Repair exhaust actuator sys-
7807 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
tion Error tem harness/connections
P1475 Exhaust Actuator Posi- Replace exhaust actuator
7811 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
tion Error servo
P1475 Exhaust Actuator Posi- Replace exhaust actuator
7812 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
tion Error valve
P1475 Exhaust Actuator Posi- Active exhaust ECU [164B]
tion Error terminal 11 and active
7813 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
exhaust servo [161B] termi-
nal C (O wire) is open
P1475 Exhaust Actuator Posi- Replace exhaust actuator
7814 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
tion Error cable
P1475 Exhaust Actuator Posi- Active exhaust ECU [164B]
tion Error terminal 6 and active
exhaust servo [161B] termi- 7816 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
nal A (BK/W wire) is open/
grounded

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-67


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P1475 Exhaust Actuator Posi- Active exhaust ECU [164B]
tion Error terminal 12 and active
exhaust servo [161B] termi- 7817 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
nal B (Y wire) is open/
grounded
P1475 Exhaust Actuator Posi- Replace active exhaust ECU
7818 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
tion Error
P1475 Exhaust Actuator Posi- Active exhaust ECU [164B]
tion Error terminal 2 and active
exhaust servo [161B] termi- 7819 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
nal D (R/BK wire) is open/
grounded
P1475 Exhaust Actuator Posi- Active exhaust ECU [164B]
tion Error terminal 3 and active
exhaust servo [161B] termi- 7821 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
nal F (BK/R wire) is open/
grounded
P1475 Exhaust Actuator Posi- Active exhaust ECU [164B]
tion Error terminal 5 and ECM [78B]
7822 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
terminal 1 (BE wire) is open/
grounded
P1477 Exhaust Actuator open/ Replace ECM
7850 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
low
P1477 Exhaust Actuator open/ Repair ECM connections
7980 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
low
P1477 Exhaust Actuator open/ Repair active exhaust ECU
7806 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
low connections
P1477 Exhaust Actuator open/ Repair exhaust actuator sys-
7807 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
low tem harness/connections
P1477 Exhaust Actuator open/ Active exhaust ECU [164B]
low terminal 4 and ECM [78B]
7823 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
terminal 20 (O wire) is open/
grounded

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-68


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
P1477 Exhaust Actuator open/ Active exhaust ECU [164B]
low terminal 7 and P & A fuse
7824 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
terminal 2F (O/R wire) is
open/grounded
P1477 Exhaust Actuator open/ Replace 15 amp P & A fuse
7826 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
low
P1478 Exhaust Actuator shorted/ Active exhaust ECU [164B]
high terminal 4 and ECM [78B]
7827 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
terminal 20 (O wire) is
shorted to volts
P1478 Exhaust Actuator shorted/ Replace ECM
7850 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
high
SERIAL DATA
Serial data missing Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Serial data missing Engine stop switch [22A] ter-
minal 4/system relay termi-
nal 86 (coil terminal B)/ECM
6723 0.4 0.5 0.4 0.5 0.5 0.5 0.5 0.5 0.6
[78B] terminal 13 (ICM [10B]
terminal 1) (W/BK wire)
shorted to ground
Serial data missing Replace voltage regulator 6724 0.3 0.4 0.3 0.4 0.4 0.4 0.4 0.4 0.4
Serial data missing Inspect/access main wire
harness/wiggle test/replace 6729 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 0.4
15 amp ignition fuse
Serial data missing Replace engine stop switch 6730 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.9
Serial data missing maxifuse [5B] terminal B
and battery positive termi- 6731 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
nal (R wire) is open
Serial data missing Inspect harness/wiggle test/
6733 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
replace 40 Amp Maxi Fuse
Serial data missing Replace tachometer 6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-69


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Serial data missing Data link [91A] terminal 4
and ignition fuse (GY wire) is 6804 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
open
Serial data missing Data Link [91A] terminal 3/
ECM [78B] terminal 5(ICM
[10B] terminal 12)/TSSM
6818 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[30B]terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) short to voltage
Serial data missing Data link [91A] terminal 2
and chassis ground (BK 6819 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
wire) is open
Serial data missing ECM [78B] terminal 5 (ICM
[10B] terminal 12) and data
6838 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
link [91A] terminal 3 (LGN/V
wire) open/grounded
Serial data missing Engine stop switch connec-
tor [22] terminal 3 , data link
[91A] terminal 4 and TSSM 6839 0.4 0.5 0.4 0.5 0.5 0.5 0.5 0.5 0.6
[30B] terminal 2 (GY wire)
shorted to ground
Serial data missing Replace ignition switch 7287 0.7 0.8 0.7 0.8 0.8 0.8 0.8 0.8 0.8
Serial data missing Repair ICM/ECM terminals 7301 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing Ignition switch [33A] terminal
A and maxifuse terminal A 7312 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
(R wire) is open
Serial data missing Ignition switch terminal C
and ignition fuse terminal (R/
7317 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
BK wire) is open/short to
ground
Serial data missing Wire from fuseblock to maxi-
fuse [5B] terminal A (R wire) 7318 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
is grounded
Serial data missing Replace system relay 7904 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-70


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Serial data missing Replace ECM/ICM 7913 0.6 0.7 0.6 0.7 0.7 0.7 0.7 0.7 0.7
Serial data missing Repair ICM/ECM terminals 7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing Replace ICM/ECM & repro-
7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1 1.1 1.1
gram
Serial data missing Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1016 Loss of ECM/ICM serial Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
data at TSSM
U1016 Loss of ECM/ICM serial Replace TSM/TSSM
6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
data at TSSM
U1016 Loss of ECM/ICM serial ECM [78B] terminal 5 (ICM
data at TSSM [10B] terminal 12) to TSSM
6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
[30B] terminal 3 (LGN/V
wire) is open
U1016 Loss of ECM/ICM serial Ground and ECM [78B] ter-
data at TSSM minal 10 and 28 (ICM [10B] 6746 0.3 --- 0.3 --- --- --- --- --- ---
terminal 5) are open
U1016 Loss of ECM/ICM serial Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
data at TSSM tions
U1016 Loss of ECM/ICM serial Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
data at speedometer
U1016 Loss of ECM/ICM serial Repair TSSM connections
6709 0.3 --- 0.3 --- --- --- --- --- ---
data at speedometer
U1016 Loss of ECM/ICM serial ECM [78B] terminal 5 (ICM
data at speedometer [10B] terminal 12) to TSSM
6718 0.5 --- 0.5 --- --- --- --- --- ---
[30B] terminal 3 (LGN/V
wire) is open
U1016 Loss of ECM/ICM serial Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
data at speedometer nections/terminals
U1016 Loss of ECM/ICM serial ECM [78B] terminal 5 (ICM
data at speedometer [10B] terminal 12) to speed-
6748 0.6 0.5 0.6 0.5 0.5 0.5 0.5 0.5 0.5
ometer [39B] terminal 2
(LGN/V wire) is open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-71


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1016 Loss of ECM/ICM serial Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
data at speedometer tions
U1016 Loss of ECM/ICM serial Repair TSSM connections
6709 0.3 --- 0.3 --- --- --- --- --- 0.3
data at tachometer
U1016 Loss of ECM/ICM serial Repair tachometer connec-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
data at tachometer tions/terminals
U1016 Loss of ECM/ICM serial ICM [10B] terminal 12 to
data at tachometer TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- --- --- 0.5
(LGN/V wire) is open
U1016 Loss of ECM/ICM serial ECM [78B] terminal 5 and
data at tachometer tachometer [108B] terminal 6720 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 is open
U1016 Loss of ECM/ICM serial Replace tachometer
6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
data at tachometer
U1016 Loss of ECM/ICM serial Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
data at tachometer tions
U1016 Loss of ECM/ICM serial ICM [10B] terminal 12 to
data at tachometer tachometer [108B] terminal 7017 0.6 --- 0.6 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1016 Lost communications Replace ICM
J1850 State of health with ECM / 6122 --- --- 0.8 --- --- --- --- --- ---
Ignition Module - Radio
U1016 Lost communications Replace ECM
J1850 State of health with ECM / 6123 --- --- --- 0.8 0.8 0.8 0.8 --- 0.9
Ignition Module - Radio
U1016 Lost communications Locate and repair open/
J1850 State of health with ECM / intermittent on LtGN wire
6121 --- --- 0.7 0.7 0.7 0.7 0.7 --- 0.8
Ignition Module - Radio between [27] on radio and
[78] on ECM ([10] on ICM)
U1016 Lost communications Replace ICM - Intermittent
J1850 State of health with ECM / problem 6124 --- --- 1.2 --- --- --- --- --- ---
Ignition Module - Radio

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-72


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1016 Lost communications Replace ECM - Intermittent
J1850 State of health with ECM / problem 6125 --- --- --- 1.2 1.2 1.2 1.2 --- 1.3
Ignition Module - Radio
U1064 Loss of TSM/TSSM data Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
at ECM/ICM
U1064 Loss of TSM/TSSM data TSSM [30B] terminal 12 (BK
6710 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
at ECM/ICM wire) is open
U1064 Loss of TSM/TSSM data Replace ECM/ICM
6716 0.6 0.7 0.6 0.7 0.7 0.7 0.7 0.7 0.7
at ECM/ICM
U1064 Loss of TSM/TSSM data ECM [78B] terminal 5 (ICM
at ECM/ICM [10B] terminal 12) to TSSM
6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
[30B] terminal 3 (LGN/V
wire) is open
U1064 Loss of TSM/TSSM data Battery ground and ECM
at ECM/ICM [78B] terminal 10 and 28 are 6746 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
open
U1064 Loss of TSM/TSSM data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
at ECM/ICM tions
U1064 Loss of TSM/TSSM serial Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
data at speedometer
U1064 Loss of TSM/TSSM serial TSSM [30B] terminal 12 (BK
6710 0.5 0.7 0.5 0.7 0.7 0.7 0.7 0.7 0.7
data at speedometer wire) is open
U1064 Loss of TSM/TSSM serial TSSM [30B] terminal 3 and
data at speedometer speedometer [39B] terminal 6712 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM serial Harness inspection/wiggle
data at speedometer test/replace 15 AMP battery 6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
fuse
U1064 Loss of TSM/TSSM serial Replace TSM/TSSM
6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
data at speedometer
U1064 Loss of TSM/TSSM serial Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
data at speedometer nections/terminals

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-73


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1064 Loss of TSM/TSSM serial TSSM [30B] terminal 1 and
data at speedometer ignition fuse open/short to 6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
ground
U1064 Loss of TSM/TSSM serial Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
data at tachometer
U1064 Loss of TSM/TSSM serial TSSM [30B] terminal 12 (BK
6710 0.5 0.7 0.5 0.7 0.7 0.7 0.7 0.7 0.7
data at tachometer wire) is open
U1064 Loss of TSM/TSSM serial Repair tachometer connec-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
data at tachometer tions/terminal
U1064 Loss of TSM/TSSM serial Harness inspection/wiggle
data at tachometer test/replace 15 AMP battery 6713 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
fuse
U1064 Loss of TSM/TSSM serial Replace TSM/TSSM
6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
data at tachometer
U1064 Loss of TSM/TSSM serial TSSM [30B] terminal 1 and
data at tachometer ignition fuse open/short to 6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
ground
U1064 Loss of TSM/TSSM serial TSSM [30B] terminal 3 and
data at tachometer speedometer [39B] terminal 6866 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
2 (LGN/V wire) is open
U1097 Loss of speedometer Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at TSM/TSSM
U1097 Loss of speedometer Replace volt meter
6074 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6
serial data at TSM/TSSM
U1097 Loss of speedometer Replace air temp gauge
6075 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6
serial data at TSM/TSSM
U1097 Loss of speedometer Replace oil pressure gauge
6076 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6
serial data at TSM/TSSM
U1097 Loss of speedometer Replace cigar lighter
6077 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
serial data at TSM/TSSM
U1097 Loss of speedometer Repair short to ground on O/
serial data at TSM/TSSM W wire in rear lighting har- 6078 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
ness

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-74


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1097 Loss of speedometer Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at TSM/TSSM
U1097 Loss of speedometer Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
serial data at TSM/TSSM nections/terminals
U1097 Loss of speedometer speedometer [39B] terminal
serial data at TSM/TSSM 1 and ignition switch open/ 6867 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
short to ground
U1097 Loss of speedometer TSSM [30B] terminal 3 and
serial data at TSM/TSSM speedometer [39B] terminal 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
2 (LGN/V wire) is open
U1097 Loss of speedometer speedometer [39B] terminal
serial data at TSM/TSSM 5 and battery fuse (BN/GY 6758 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
wire) is open
U1097 Loss of speedometer Access instruments\wiggle
6766 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4
serial data at TSM/TSSM test\replace instrument fuse
U1097 Loss of speedometer speedometer [39B] terminal
serial data at TSM/TSSM 1/instrument fuse/fuel gauge 6770 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
terminal 1(O wire) grounded
U1097 Loss of speedometer Replace tachometer
6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at TSM/TSSM
U1097 Loss of speedometer Replace fuel gauge
6775 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6
serial data at TSM/TSSM
U1097 Loss of speedometer Speedometer [39B] terminal
serial data at TSM/TSSM 7 and chassis ground (BLK 6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) is open
U1097 Loss of speedometer Access instruments\wiggle
6781 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
serial data at TSM/TSSM test\replace accessory fuse
U1097 Loss of speedometer Replace ignition switch
6782 0.8 0.9 0.8 0.9 0.9 0.9 0.9 0.9 0.9
serial data at TSM/TSSM
U1097 Loss of speedometer Rear lighting harness\tail-
serial data at TSM/TSSM lamp assembly (O/W wire) is 6783 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
shorted to ground

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-75


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1097 Loss of speedometer Replace rear stop light
6787 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
serial data at TSM/TSSM switch
U1097 Loss of speedometer Right hand switch con-
serial data at TSM/TSSM trols\harness assembly is 6789 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
shorted to ground
U1097 Loss of speedometer Left hand switch controls
serial data at TSM/TSSM assembly\harness is shorted 6794 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
to ground
U1097 Loss of speedometer Speedometer [39B] terminal
serial data at TSM/TSSM 6/L R controls/ignition switch
6795 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
(O/W wire) is shorted to
ground
U1097 Loss of speedometer Speedometer [39B] terminal
serial data at TSM/TSSM 6 and accessory fuse (O/W 6801 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) open
U1097 Loss of speedometer Accessory fuse terminal R
serial data at TSM/TSSM and ignition switch (R/GY 6802 0.6 0.5 0.6 0.5 0.5 0.5 0.5 0.5 0.5
wire) open
U1097 Loss of speedometer Indicator lamp [20A]\[21A]
serial data at TSM/TSSM terminal 6 (O wire) to indica- 6849 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
tor lamp is shorted to ground
U1097 Loss of speedometer Keyswitch relay terminal 30
serial data at TSM/TSSM and Ignition Switch (R wire) 7094 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
is open
U1097 Loss of speedometer Keyswitch relay terminal 85
serial data at TSM/TSSM and chassis ground (B wire) 7095 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
is open
U1097 Loss of speedometer Keyswitch relay terminal 86
serial data at TSM/TSSM and ignition switch (R/B 7096 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
wire) is open
U1097 Loss of speedometer Keyswitch relay terminal 87
serial data at TSM/TSSM and instrument fuse (R/B 7097 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
wire) is open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-76


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1097 Loss of speedometer Replace keyswitch relay
7098 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at TSM/TSSM
U1097 Loss of speedometer Repair keyswitch relay con-
7099 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
serial data at TSM/TSSM nections
U1097 Loss of speedometer Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at ECM
U1097 Loss of speedometer Replace volt meter
6074 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6
serial data at ECM
U1097 Loss of speedometer Replace air temp gauge
6075 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6
serial data at ECM
U1097 Loss of speedometer Replace oil pressure gauge
6076 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6
serial data at ECM
U1097 Loss of speedometer Replace cigar lighter
6077 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.5
serial data at ECM
U1097 Loss of speedometer Repair short to ground on O/
serial data at ECM W wire in rear lighting har- 6078 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2
ness
U1097 Loss of speedometer Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
serial data at ECM
U1097 Loss of speedometer Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
serial data at ECM nections/terminals
U1097 Loss of speedometer speedometer [39B] terminal
serial data at ECM 1 and ignition switch open/ 6867 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
short to ground
U1097 Loss of speedometer TSSM [30B] terminal 3 and
serial data at ECM speedometer [39B] terminal 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
2 (LGN/V wire) is open
U1097 Loss of speedometer speedometer [39B] terminal
serial data at ECM 5 and battery fuse (BN/GY 6758 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
wire) is open
U1097 Loss of speedometer Access instruments\wiggle
6766 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4
serial data at ECM test\replace instrument fuse

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-77


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1097 Loss of speedometer speedometer [39B] terminal
serial data at ECM 1/instrument fuse/fuel gauge 6770 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
terminal 1(O wire) grounded
U1097 Loss of speedometer Replace tachometer
6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
serial data at ECM
U1097 Loss of speedometer Replace fuel gauge
6775 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6
serial data at ECM
U1097 Loss of speedometer Speedometer [39B] terminal
serial data at ECM 7 and chassis ground (BLK 6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) is open
U1097 Loss of speedometer Access instruments\wiggle
6781 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
serial data at ECM test\replace accessory fuse
U1097 Loss of speedometer Replace ignition switch
6782 0.8 0.9 0.8 0.9 0.9 0.9 0.9 0.9 0.9
serial data at ECM
U1097 Loss of speedometer Rear lighting harness\tail-
serial data at ECM lamp assembly (O/W wire) is 6783 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
shorted to ground
U1097 Loss of speedometer Replace rear stop light
6787 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9
serial data at ECM switch
U1097 Loss of speedometer Right hand switch con-
serial data at ECM trols\harness assembly is 6789 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
shorted to ground
U1097 Loss of speedometer Left hand switch controls
serial data at ECM assembly\harness is shorted 6794 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1
to ground
U1097 Loss of speedometer Speedometer [39B] terminal
serial data at ECM 6/L R controls/ignition switch
6795 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
(O/W wire) is shorted to
ground
U1097 Loss of speedometer Speedometer [39B] terminal
serial data at ECM 6 and accessory fuse (O/W 6801 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-78


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1097 Loss of speedometer Accessory fuse terminal R
serial data at ECM and ignition switch (R/GY 6802 0.6 0.5 0.6 0.5 0.5 0.5 0.5 0.5 0.5
wire) open
U1097 Loss of speedometer Indicator lamp [20A]\[21A]
serial data at ECM terminal 6 (O wire) to indica- 6849 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
tor lamp is shorted to ground
U1097 Loss of speedometer Repair TSSM connections
6709 0.3 --- 0.3 --- --- --- --- --- ---
serial data at tachometer
U1097 Loss of speedometer Repair tachometer connec-
6711 0.5 --- 0.5 --- --- --- --- --- ---
serial data at tachometer tions/terminals
U1097 Loss of speedometer ICM [10B] terminal 12 to
serial data at tachometer TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- --- --- ---
(LGN/V wire) is open
U1097 Loss of speedometer ECM [78B] terminal 5 and
serial data at tachometer tachometer [108B] terminal 6720 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 is open
U1097 Loss of speedometer Replace tachometer
6772 0.5 --- 0.5 --- --- --- --- --- ---
serial data at tachometer
U1097 Loss of speedometer Repair ICM/ECM connec-
6854 0.3 --- 0.3 --- --- --- --- --- ---
serial data at tachometer tions
U1097 Loss of speedometer ICM [10B] terminal 12 to
serial data at tachometer tachometer [108B] terminal 7017 0.6 --- 0.6 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1097 Loss of speedometer Repair TSSM connections
6709 0.3 --- 0.3 --- --- --- --- --- ---
serial data at ICM
U1097 Loss of speedometer Repair ICM/ECM connec-
6854 0.3 --- 0.3 --- --- --- --- --- ---
serial data at ICM tions
U1097 Loss of speedometer Harness inspection/wiggle
serial data at ICM test/replace 15 AMP battery 6713 0.5 --- 0.5 --- --- --- --- --- ---
fuse
U1097 Loss of speedometer ICM [10B] terminal 12 to
serial data at ICM TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- --- --- ---
(LGN/V wire) is open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-79


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1097 Loss of speedometer Replace TSM/TSSM
6833 0.7 --- 0.7 --- --- --- --- --- ---
serial data at ICM
U1097 Loss of speedometer Replace ECM/ICM
7870 0.9 --- 0.9 --- --- --- --- --- ---
serial data at ICM
U1255 Missing response at Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
TSM\TSSM
U1255 Missing response at Replace volt meter
6074 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.6
TSM\TSSM
U1255 Missing response at Replace air temp gauge
6075 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.6
TSM\TSSM
U1255 Missing response at Replace oil pressure gauge
6076 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.6
TSM\TSSM
U1255 Missing response at Replace cigar lighter
6077 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.5
TSM\TSSM
U1255 Missing response at Repair short to ground on O/
TSM\TSSM W wire in rear lighting har- 6078 --- 1.2 --- 1.2 1.2 1.2 1.2 1.2 1.2
ness
U1255 Missing response at Repair TSSM connections
6709 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
TSM\TSSM
U1255 Missing response at Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
TSM\TSSM nections/terminals
U1255 Missing response at speedometer [39B] terminal
TSM\TSSM 1 and ignition switch open/ 6867 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
short to ground
U1255 Missing response at TSSM [30B] terminal 3 and
TSM\TSSM speedometer [39B] terminal 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
2 (LGN/V wire) is open
U1255 Missing response at speedometer [39B] terminal
TSM\TSSM 5 and battery fuse (BN/GY 6758 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
wire) is open
U1255 Missing response at Access instruments\wiggle
6766 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
TSM\TSSM test\replace instrument fuse

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-80


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1255 Missing response at speedometer [39B] terminal
TSM\TSSM 1/instrument fuse/fuel gauge 6770 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
terminal 1(O wire) grounded
U1255 Missing response at Replace tachometer
6772 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
TSM\TSSM
U1255 Missing response at Replace fuel gauge
6775 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.6
TSM\TSSM
U1255 Missing response at Speedometer [39B] terminal
TSM\TSSM 7 and chassis ground (BLK 6776 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
wire) is open
U1255 Missing response at Access instruments\wiggle
6781 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
TSM\TSSM test\replace accessory fuse
U1255 Missing response at Replace ignition switch
6782 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 0.9
TSM\TSSM
U1255 Missing response at Rear lighting harness\tail-
TSM\TSSM lamp assembly (O/W wire) is 6783 --- 1.1 --- 1.1 1.1 1.1 1.1 1.1 1.1
shorted to ground
U1255 Missing response at Replace rear stop light
6787 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 0.9
TSM\TSSM switch
U1255 Missing response at Right hand switch con-
TSM\TSSM trols\harness assembly is 6789 --- 1.1 --- 1.1 1.1 1.1 1.1 1.1 1.1
shorted to ground
U1255 Missing response at Left hand switch controls
TSM\TSSM assembly\harness is shorted 6794 --- 1.1 --- 1.1 1.1 1.1 1.1 1.1 1.1
to ground
U1255 Missing response at Speedometer [39B] terminal
TSM\TSSM 6/L R controls/ignition switch
6795 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
(O/W wire) is shorted to
ground
U1255 Missing response at Speedometer [39B] terminal
TSM\TSSM 6 and accessory fuse (O/W 6801 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
wire) open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-81


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1255 Missing response at Accessory fuse terminal R
TSM\TSSM and ignition switch (R/GY 6802 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
wire) open
U1255 Missing response at Indicator lamp [20A]\[21A]
TSM\TSSM terminal 6 (O wire) to indica- 6849 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
tor lamp is shorted to ground
U1255 Missing response at ICM Repair TSSM connections 6709 0.3 --- 0.3 --- --- --- --- --- ---
U1255 Missing response at ICM ICM [10B] terminal 12 to
TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- --- --- ---
(LGN/V wire) is open
U1255 Missing response at ICM Repair ICM connections 6854 0.3 --- 0.3 --- --- --- --- --- ---
U1255 Missing response at ICM Replace ICM 7913 0.6 --- 0.6 --- --- --- --- --- ---
U1255 Missing response at Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
Speedometer
U1255 Missing response at TSSM [30B] terminal 12 (BK
6710 0.5 0.7 0.5 0.7 0.7 0.7 0.7 0.7 0.7
Speedometer wire) is open
U1255 Missing response at Replace TSM/TSSM
6717 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
Speedometer
U1255 Missing response at Repair speedometer con-
6747 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
Speedometer nections/terminals
U1255 Missing response at TSSM [30B] terminal 1 and
Speedometer ignition fuse open/short to 6749 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
ground
U1255 Missing response at TSSM [30B] terminal 3 and
Speedometer speedometer [78B] terminal 6753 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
2 (LGN/V wire) is open
U1255 Missing response at Inspect/main wiring harness/
7159 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
Speedometer replace 15 amp battery fuse
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to
speedometer [39B] terminal 6036 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 (LGN/V wire) is open
U1300 ECM/ICM serial data low Repair TSM/TSSM connec-
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-82


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1300 ECM/ICM serial data low Repair tachometer connec-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
tions
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to
TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- --- --- ---
(LGN/V wire) is open
U1300 ECM/ICM serial data low ECM [78B] terminal 5 and
tachometer [108B] terminal 6720 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 is open
U1300 ECM/ICM serial data low Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
nections/terminals
U1300 ECM/ICM serial data low Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 ECM/ICM serial data low Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to
speedometer [39B] terminal 6836 0.7 --- 0.7 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1300 ECM/ICM serial data low Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to
tachometer [108B] terminal 7017 0.6 --- 0.6 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1300 ECM/ICM serial data low Replace ICM/ECM & repro-
7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1 1.1 1.1
gram
U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
[30] terminal 3/speedometer 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[39B]terminal 2 (LGN/V
wire) grounded
U1300 ECM/ICM serial data low Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to
TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(LGN/V wire) is open
U1300 J1850 bus shorted low Replace Radio 6120 1.0 1.0 1.0 1.0 1.0 1.1

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-83


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1300 TSM\TSSM serial data ECM [78B] terminal 5 to
low speedometer [39B] terminal 6036 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 (LGN/V wire) is open
U1300 TSM\TSSM serial data Repair TSM/TSSM connec-
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
low tions
U1300 TSM\TSSM serial data Repair tachometer connec-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
low tions
U1300 TSM\TSSM serial data ICM [10B] terminal 12 to
low TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- --- --- ---
(LGN/V wire) is open
U1300 TSM\TSSM serial data ECM [78B] terminal 5 and
low tachometer [108B] terminal 6720 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 is open
U1300 TSM\TSSM serial data Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
low nections/terminals
U1300 TSM\TSSM serial data Replace speedometer
6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
low
U1300 TSM\TSSM serial data Replace tachometer
6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
low
U1300 TSM\TSSM serial data ICM [10B] terminal 12 to
low speedometer [39B] terminal 6836 0.7 --- 0.7 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1300 TSM\TSSM serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
low tions
U1300 TSM\TSSM serial data ICM [10B] terminal 12 to
low tachometer [108B] terminal 7017 0.6 --- 0.6 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1300 TSM\TSSM serial data Replace ICM/ECM & repro-
7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1 1.1 1.1
low gram

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-84


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1300 TSM\TSSM serial data ECM [78B] terminal 5 (ICM
low [10B] terminal 12)/TSSM
[30B] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
U1300 TSM\TSSM serial data Replace TSM/TSSM
7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
low
U1300 TSM\TSSM serial data ECM [78B] terminal 5 to
low TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(LGN/V wire) is open
U1300 Speedometer serial data ECM [78B] terminal 5 to
low speedometer terminal 2 6036 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
(LGN/V wire) is open
U1300 Speedometer serial data Repair TSM/TSSM connec-
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
low tions
U1300 Speedometer serial data Repair tachometer connec-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
low tions
U1300 Speedometer serial data ICM [10B] terminal 12 to
low TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- --- --- ---
(LGN/V wire) is open
U1300 Speedometer serial data ECM [78B] terminal 5 and
low tachometer [108B] terminal 6720 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 is open
U1301 ECM/ICM serial data high Ground and ECM [78B] ter-
minal 10 and 28 (ICM [10B] 6746 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
terminal 5) are open
U1300 Speedometer serial data Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
low nections/terminals
U1300 Speedometer serial data Replace speedometer
6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
low
U1300 Speedometer serial data Replace tachometer
6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
low

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-85


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1300 Speedometer serial data ICM [10B] terminal 12 to
low speedometer [39B] terminal 6836 0.7 --- 0.7 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1300 Speedometer serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
low tions
U1300 Speedometer serial data Replace ICM/ECM and
7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1 1.1 1.1
low reprogram
U1300 Speedometer serial data ECM [78B] terminal 5(ICM
low [10B] terminal 12)/TSSM
[30] terminal 3/speedometer 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
[39B] terminal 2 (LGN/V
wire) grounded
U1300 Speedometer serial data Replace TSM/TSSM
7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
low
U1300 Speedometer serial data ECM [78B] terminal 5 to
low TSSM [30B] terminal 3 7999 0.9 0.5 0.9 0.5 0.5 0.5 0.5 0.5 0.5
(LGN/V wire) is open
U1300 Tachometer serial data ECM [78B] terminal 5 to
low speedometer [39B] terminal 6036 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 (LGN/V wire) is open
U1300 Tachometer serial data Repair TSM/TSSM connec-
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
low tions
U1300 Tachometer serial data Repair tachometer connec-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
low tions
U1300 Tachometer serial data ICM [10B] terminal 12 to
low TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- --- --- ---
(LGN/V wire) is open
U1300 Tachometer serial data ECM [78B] terminal 5 and
low tachometer [108B] terminal 6720 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 is open
U1300 Tachometer serial data Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
low nections/terminals

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-86


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1300 Tachometer serial data Replace speedometer
6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
low
U1300 Tachometer serial data Replace tachometer
6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
low
U1300 Tachometer serial data ICM [10B] terminal 12 to
low speedometer [39B] terminal 6836 0.7 --- 0.7 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1300 Tachometer serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
low tions
U1300 Tachometer serial data ICM [10B] terminal 12 to
low tachometer [108B] terminal 7017 0.6 --- 0.6 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1300 Tachometer serial data Replace ICM/ECM & repro-
7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1 1.1 1.1
low gram
U1300 Tachometer serial data ECM [78B] terminal 5 (ICM
low [10B] terminal 12)/TSSM
[30B] terminal 3/speedome- 7994 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] terminal 2 (LGN/V
wire) grounded
U1300 Tachometer serial data Replace TSM/TSSM
7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
low
U1300 Tachometer serial data ECM [78B] terminal 5 to
low TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(LGN/V wire) is open
U1301 ECM/ICM serial data high ECM [78B] terminal 5 to
speedometer [39B] terminal 6036 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 (LGN/V wire) is open
U1301 ECM/ICM serial data high Repair TSM/TSSM connec-
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions
U1301 ECM/ICM serial data high Repair tachometer connec-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
tions

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-87


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1301 ECM/ICM serial data high ICM [10B] terminal 12 to
TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- --- --- ---
(LGN/V wire) is open
U1301 ECM/ICM serial data high ECM [78B] terminal 5 and
tachometer [108B] terminal 6720 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 is open
U1301 ECM/ICM serial data high Ground and ECM [78B] ter-
minal 10 and 28 (ICM [10B] 6746 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
terminal 5) are open
U1301 ECM/ICM serial data high Repair speedometer con-
6747 0.6 --- 0.6 --- --- --- --- --- 0.4
nections/terminals
U1301 ECM/ICM serial data high Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1301 ECM/ICM serial data high Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1301 ECM/ICM serial data high ICM [10B] terminal 12 to
speedometer [39B] terminal 6836 0.7 --- 0.7 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1301 ECM/ICM serial data high ICM [10B] terminal 5 and
chassis ground (BK wire) is 6837 0.3 --- 0.3 --- --- --- --- --- ---
open
U1301 ECM/ICM serial data high Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions
U1301 ECM/ICM serial data high Data link [91A] terminal 3/
ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
[30B] terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) shorted to voltage
U1301 ECM/ICM serial data high ICM [10B] terminal 12 to
tachometer [108B] terminal 7017 0.6 --- 0.6 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1301 ECM/ICM serial data high Replace ICM/ECM & repro-
7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1 1.1 1.1
gram
U1301 ECM/ICM serial data high Replace TSM/TSSM 7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-88


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1301 ECM/ICM serial data high ECM [78B] terminal 5 to
TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(LGN/V wire) is open
U1301 J1850 bus shorted high Replace Radio 6120 1.0 1.0 1.0 1.0 1.0 1.1
U1301 TSM\TSSM serial data ECM [78B] terminal 5 to
high speedometer [39B] terminal 6036 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 (LGN/V wire) is open
U1301 TSM\TSSM serial data Repair TSM/TSSM connec-
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions
U1301 TSM\TSSM serial data Repair tachometer connec-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
high tions
U1301 TSM\TSSM serial data ICM [10B] terminal 12 to
high TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- --- --- ---
(LGN/V wire) is open
U1301 TSM\TSSM serial data ECM [78B] terminal 5 and
high tachometer [108B] terminal 6720 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 is open
U1301 TSM\TSSM serial data Ground and ECM [78B] ter-
high minal 10 and 28 (ICM [10B] 6746 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
terminal 5) are open
U1301 TSM\TSSM serial data Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
high nections/terminals
U1301 TSM\TSSM serial data Replace speedometer
6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
high
U1301 TSM\TSSM serial data Replace tachometer
6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
high
U1301 TSM\TSSM serial data ICM [10B] terminal 12 to
high speedometer [39B] terminal 6836 0.7 --- 0.7 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1301 TSM\TSSM serial data ICM [10B] terminal 5 and
high chassis ground (BK wire) is 6837 0.3 --- 0.3 --- --- --- --- --- ---
open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-89


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1301 TSM\TSSM serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions
U1301 TSM\TSSM serial data Data link [91A] terminal 3/
high ECM [78B] terminal 5 (ICM
[10B] terminal 12)/TSSM
6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
[30B] terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) shorted to voltage
U1301 TSM\TSSM serial data ICM [10B] terminal 12 to
high tachometer [108B] terminal 7017 0.6 --- 0.6 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1301 TSM\TSSM serial data Replace ICM/ECM & repro-
7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1 1.1 1.1
high gram
U1301 TSM\TSSM serial data Replace TSM/TSSM
7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
high
U1301 TSM\TSSM serial data ECM [78B] terminal 5 to
high TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(LGN/V wire) is open
U1301 Speedometer serial data ECM [78B] terminal 5 to
high speedometer [39B] terminal 6036 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 (LGN/V wire) is open
U1301 Speedometer serial data Repair TSM/TSSM connec-
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions
U1301 Speedometer serial data Repair tachometer connec-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
high tions
U1301 Speedometer serial data ICM [10B] terminal 12 to
high TSSM [30B] terminal 3 6718 0.5 --- 0.5 --- --- --- --- --- ---
(LGN/V wire) is open
U1301 Speedometer serial data ECM [78B] terminal 5 and
high tachometer [108B] terminal 6720 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 is open
U1301 Speedometer serial data Ground and ECM [78B] ter-
high minal 10 and 28 (ICM [10B] 6746 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
terminal 5) are open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-90


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1301 Speedometer serial data Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
high nections/terminals
U1301 Speedometer serial data Replace speedometer
6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
high
U1301 Speedometer serial data Replace tachometer
6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
high
U1301 Speedometer serial data ICM [10B] terminal 12 to
high speedometer [39B] terminal 6836 0.7 --- 0.7 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1301 Speedometer serial data ICM [10B] terminal 5 and
high chassis ground (BK wire) is 6837 0.3 --- 0.3 --- --- --- --- --- ---
open
U1301 Speedometer serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions
U1301 Speedometer serial data Data link [91A] terminal 3/
high ECM [78B] terminal 5 (ICM
[10B]terminal 12)/TSSM
6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
[30B] terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) shorted to voltage
U1301 Speedometer serial data ICM [10B] terminal 12 to
high tachometer [108B] terminal 7017 0.6 --- 0.6 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1301 Speedometer serial data Replace ICM/ECM & repro-
7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1 1.1 1.1
high gram
U1301 Speedometer serial data Replace TSM/TSSM
7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
high
U1301 Speedometer serial data ECM [78B] terminal 5 to
high TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(LGN/V wire) is open
U1301 Tachometer serial data ECM [78B] terminal 5 to
high speedometer [39B] terminal 6036 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 (LGN/V wire) is open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-91


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1301 Tachometer serial data Repair TSM/TSSM connec-
6709 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions
U1301 Tachometer serial data Repair tachometer connec-
6711 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
high tions
U1301 Tachometer serial data ECM [78B] terminal 5 (ICM
high [10B] terminal 12) to TSSM
6718 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
[30B] terminal 3 (LGN/V
wire) is open
U1301 Tachometer serial data ECM [78B] terminal 5 and
high tachometer [108B] terminal 6720 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
2 is open
U1301 Tachometer serial data Ground and ECM [78B] ter-
high minal 10 and 28 (ICM [10B] 6746 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
terminal 5) are open
U1301 Tachometer serial data Repair speedometer con-
6747 0.6 0.4 0.6 0.4 0.4 0.4 0.4 0.4 0.4
high nections/terminals
U1301 Tachometer serial data Replace speedometer
6765 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
high
Replace tachometer 6803 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7
U1301 Tachometer serial data ICM [10B] terminal 12 to
high speedometer [39B] terminal 6836 0.7 --- 0.7 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1301 Tachometer serial data ICM [10B] terminal 5 and
high chassis ground (BK wire) is 6837 0.3 --- 0.3 --- --- --- --- --- ---
open
U1301 Tachometer serial data Repair ICM/ECM connec-
6854 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
high tions
U1301 Tachometer serial data Data link [91A] terminal 3/
high ECM [78B] terminal 5 (ICM
[0B] terminal 12)/TSSM
6865 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
[30B] terminal 3/speedome-
ter [39B] terminal 2 (LGN/V
wire) shorted to voltage

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-92


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
U1301 Tachometer serial data ICM [10B] terminal 12 to
high tachometer [108B] terminal 7017 0.6 --- 0.6 --- --- --- --- --- ---
2 (LGN/V wire) is open
U1301 Tachometer serial data Replace ICM/ECM & repro-
7993 1.0 1.1 1.0 1.1 1.1 1.1 1.1 1.1 1.1
high gram
U1301 Tachometer serial data Replace TSM/TSSM
7998 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
high
U1301 Tachometer serial data ECM [78B] terminal 5 to
high TSSM [30B] terminal 3 7999 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
(LGN/V wire) is open
DRIVEABILITY/SYMPTOMS
Emits black smoke Replace fuel injector 7596 --- 2.0 --- 2.0 2.0 2.0 2.0 2.0 2.0
Emits black smoke Replace MAP sensor 7597 --- 2.0 --- 2.0 2.0 2.0 2.0 2.0 2.0
Emits black smoke Replace engine tempera-
7598 --- 2.0 --- 2.0 2.0 2.0 2.0 2.0 2.0
ture sensor
Emits black smoke Replace fuel pressure regu-
7480 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
lator
Emits black smoke Replace ECM and repro-
7601 --- 2.2 --- 2.2 2.2 2.2 2.2 2.2 2.2
gram
Emits black smoke Replace carburetor 7518 0.8 --- 0.8 --- --- --- --- --- ---
Engine cranks but will not start Replace spark plugs 7134 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4
Engine cranks but will not start Repair spark plug wire con-
7136 0.5 0.7 0.5 0.7 0.7 0.7 0.7 0.7 0.7
nections
Engine cranks but will not start Replace spark plug wire 7138 0.5 0.7 0.5 0.7 0.7 0.7 0.7 0.7 0.7
Engine cranks but will not start Clean or replace fuel filter
7163 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
screen
Engine cranks but will not start Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
fuel filter
Engine cranks but will not start Repair starting system; use
in conjunction with additional 7166 0.3 0.2 0.3 0.2 0.2 0.2 0.2 0.2 0.2
code(s)

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-93


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Engine cranks but will not start Repair/replace vacuum
7167 0.7 --- 0.7 --- --- --- --- --- ---
operated fuel valve
Engine cranks but will not start Repair/replace vacuum
operated fuel valve vacuum 7168 0.7 --- 0.7 --- --- --- --- --- ---
hose
Engine cranks but will not start Replace or clean fuel filter 7169 0.7 --- 0.7 --- --- --- --- --- ---
Engine cranks but will not start Repair fuel pump connec-
tions or connections in fuel 7171 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
pump connector [141]
Engine cranks but will not start ICM [10B] terminal 7 and
ignition coil [83B] terminal A
7172 0.7 --- 0.7 --- --- --- --- --- ---
(Y/BE wire) is open/
grounded
Engine cranks but will not start Fuel pump fuse terminal G
to fuel pump [141B] terminal 7173 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
A (O/GY) is open
Engine cranks but will not start ICM [10B] terminal 8 and
crankshaft position sensor
7174 0.7 --- 0.7 --- --- --- --- --- ---
[79B] terminal 1(R wire) is
open/grounded
Engine cranks but will not start ICM [10B] terminal 9 and
crankshaft position sensor
7176 0.7 --- 0.7 --- --- --- --- --- ---
[79B] terminal 2 (B wire) is
open
Engine cranks but will not start Replace crankshaft position
7177 0.7 --- 0.7 --- --- --- --- --- ---
sensor
Engine cranks but will not start ICM [10B] terminal 8/crank-
shaft position sensor [79B]
terminal 1(R wire) short to
7178 0.7 --- 0.7 --- --- --- --- --- ---
ICM terminal 9/crankshaft
position sensor terminal 2
(BK wire)
Engine cranks but will not start Repair crankshaft position
7179 0.7 --- 0.7 --- --- --- --- --- ---
sensor connections

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-94


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Engine cranks but will not start Replace 15 amp fuse 7181 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
Engine cranks but will not start Replace battery 7185 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Engine cranks but will not start ICM [10B] terminal 1 and
ignition coil [83B] terminal B 7187 0.6 --- 0.6 --- --- --- --- --- ---
(W/BK wire) is open
Engine cranks but will not start Repair engine compression;
use in conjunction with addi- 7210 0.6 0.5 0.6 0.5 0.5 0.5 0.5 0.5 0.5
tional code(s)
Engine cranks but will not start Repair ignition coil connec-
7226 0.6 0.8 0.6 0.8 0.8 0.8 0.8 0.8 0.8
tions or replace ignition coil
Engine cranks but will not start Fuel pump [141B] terminal D
[141] and chassis ground 1 7340 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
(BK wire) is open
Engine cranks but will not start Fuel pump fuse terminal G
to fuel pump [141B] terminal
A (O/GY) is shorted to 7380 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
ground-replace 15 amp
pump fuse
Engine cranks but will not start Replace fuel pump or repair
fuel pump connections in 7415 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 0.9
tank
Engine cranks but will not start Fuel pump fuse terminal H
to system relay terminal 87 7441 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(Y/GN) is open
Engine cranks but will not start Replace ECM\ICM 7450 0.9 0.6 0.9 0.6 0.6 0.6 0.6 0.6 0.6
Engine cranks but will not start Replace throttle position
7595 --- 1.1 --- 1.1 1.1 1.1 1.1 1.1 1.1
sensor
Engine cranks but will not start Repair or replace carburetor 7609 1.4 --- 1.4 --- --- --- --- --- ---
Engine cranks but will not start Replace injector 7992 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
Starts Hard; Starts and stalls Replace spark plugs
7134 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4
(Carb)
Starts Hard; Starts and stalls Repair spark plug wire con-
7136 0.5 0.7 0.5 0.7 0.7 0.7 0.7 0.7 0.7
(Carb) nections

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-95


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Starts Hard; Starts and stalls Replace spark plug wire
7138 0.5 0.7 0.5 0.7 0.7 0.7 0.7 0.7 0.7
(Carb)
Starts Hard Clean or replace fuel filter
7163 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
screen
Starts Hard Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
fuel filter
Starts Hard; Starts and stalls Repair starting system; use
(Carb) in conjunction with additional 7166 0.3 0.2 0.3 0.2 0.2 0.2 0.2 0.2 0.2
code(s)
Starts Hard; Starts and stalls Repair/replace vacuum
7167 0.7 --- 0.7 --- --- --- --- --- ---
(Carb) operated fuel valve
Starts Hard; Starts and stalls Repair/replace vacuum
(Carb) operated fuel valve vacuum 7168 0.7 --- 0.7 --- --- --- --- --- ---
hose
Starts Hard; Starts and stalls Replace or clean fuel filter
7169 0.7 --- 0.7 --- --- --- --- --- ---
(Carb)
Starts Hard Repair fuel pump connec-
tions or connections in fuel 7171 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
pump connector [141]
Starts Hard; Starts and stalls ICM [10B] terminal 7 and
(Carb) ignition coil [83B] terminal A
7172 0.7 --- 0.7 --- --- --- --- --- ---
(Y/BE wire) is open/
grounded
Starts Hard Fuel pump fuse terminal G
to fuel pump [141B] terminal 7173 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
A (O/GY) is open
Starts Hard; Starts and stalls ICM [10B] terminal 8 and
(Carb) crankshaft position sensor
7174 0.7 --- 0.7 --- --- --- --- --- ---
[79B] terminal 1(R wire) is
open/grounded

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-96


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Starts Hard; Starts and stalls ICM [10B] terminal 9 and
(Carb) crankshaft position sensor
7176 0.7 --- 0.7 --- --- --- --- --- ---
[79B] terminal 2 (B wire) is
open
Starts Hard; Starts and stalls Replace crankshaft position
7177 0.7 --- 0.7 --- --- --- --- --- ---
(Carb) sensor
Starts Hard; Starts and stalls ICM [10B] terminal 8/crank-
(Carb) shaft position sensor [79B]
terminal 1(R wire) short to
7178 0.7 --- 0.7 --- --- --- --- --- ---
ICM terminal 9/crankshaft
position sensor terminal 2
(BK wire)
Starts Hard; Starts and stalls Repair crankshaft position
7179 0.7 --- 0.7 --- --- --- --- --- ---
(Carb) sensor connections
Starts Hard Replace 15 amp fuse 7181 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
Starts Hard; Starts and stalls Replace battery
7185 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
(Carb)
Starts Hard; Starts and stalls ICM [10B] terminal 1 and
(Carb) ignition coil [83B] terminal B 7187 0.6 --- 0.6 --- --- --- --- --- ---
(W/BK wire) is open
Starts Hard; Starts and stalls Repair engine compression;
(Carb) use in conjunction with addi- 7210 0.6 0.5 0.6 0.5 0.5 0.5 0.5 0.5 0.5
tional code(s)
Starts Hard; Starts and stalls Repair ignition coil connec-
7226 0.6 0.8 0.6 0.8 0.8 0.8 0.8 0.8 0.8
(Carb) tions or replace ignition coil
Starts Hard Fuel pump [141B] terminal D
[141] and chassis ground 1 7340 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
(BK wire) is open
Starts Hard Fuel pump fuse terminal G
to fuel pump [141B] terminal
A (O/GY) is shorted to 7380 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
ground-replace 15 amp
pump fuse

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-97


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Starts Hard Replace fuel pump or repair
fuel pump connections in 7415 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 0.9
tank
Starts Hard Fuel pump fuse terminal H
to system relay terminal 87 7441 --- 0.4 --- 0.4 0.4 0.4 0.4 0.4 0.4
(Y/GN) is open
Starts Hard; Starts and stalls Replace ECM\ICM
7450 0.9 0.6 0.9 0.6 0.6 0.6 0.6 0.6 0.6
(Carb)
Starts Hard Replace throttle position
7595 --- 1.1 --- 1.1 1.1 1.1 1.1 1.1 1.1
sensor
Starts Hard; Starts and stalls Repair or replace carburetor
7609 1.4 --- 1.4 --- --- --- --- --- ---
(Carb)
Starts Hard Replace injector 7992 --- 0.7 --- 0.7 0.7 0.7 0.7 0.7 0.7
Starts, then stalls (EFI) Replace fuel filter or clean
7013 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
fuel pump screen
Starts, then stalls (EFI) Repair/replace fuel pump/
pressure regulator/fuel line/ 7014 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
fuel filter
Starts, then stalls (EFI) Replace ECM\ICM 7450 --- 0.6 --- 0.6 0.6 0.6 0.6 0.6 0.6
No check engine lamp Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp Main fuse terminal A to bat-
tery fuse terminal J (R wire) 6745 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
open
No check engine lamp Replace tachometer 6772 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp Replace ECM/ICM 7130 0.6 0.7 0.6 0.7 0.7 0.7 0.7 0.7 0.7
No check engine lamp Repair ECM/ICM connec-
7141 0.4 0.4 0.4 0.4 0.4 0.4 0.4
tions
No check engine lamp Speedometer [39B] terminal
5 and battery fuse (BN/GY 7154 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4 0.4
wire) is open

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-98


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
No check engine lamp Speedometer [39B] terminal
5 and battery fuse (BN/GY 7158 --- 0.3 --- 0.3 0.3 0.3 0.3 0.3 0.3
wire) is grounded
No check engine lamp Inspect/main wiring harness/
7159 0.2 0.4 0.2 0.4 0.4 0.4 0.4 0.4 0.4
replace 15 Amp battery fuse
No check engine lamp Replace security siren 7161 0.4 0.3 0.4 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp TSM/TSSM [30B] terminal 1/
speedometer [39B] terminal
5/siren [142B] terminal A 7162 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4
(BN/GY), is shorted to
ground
No check engine lamp ECM [78B] terminal 13 and
right hand control [22A] ter- 7290 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4
minal 4 (W/BK wire) open
No check engine lamp Replace engine stop switch 7295 1.0 0.7 1.0 0.7 0.7 0.7 0.7 0.7 0.7
No check engine lamp Engine stop switch [22A] ter-
minal 3 and ignition fuse 7303 0.4 0.5 0.4 0.5 0.5 0.5 0.5 0.5 0.5
(GY wire) is open
No check engine lamp Replace ECM/ICM 7305 0.6 0.7 0.6 0.7 0.7 0.7 0.7 0.7 0.7
No check engine lamp Replace TSM/TSSM 7306 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp Battery ground and ECM
[78B] terminal 10 and 28 7310 0.3 0.4 0.3 0.4 0.4 0.4 0.4 0.4 0.4
(ICM [10B] terminal 5) open
No check engine lamp Replace speedometer 7311 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp ECM [78B] terminal 5 (ICM
[10B] terminal 12)/data link
[91A] terminal 3/speedome- 7314 0.3 0.4 0.3 0.4 0.4 0.4 0.4 0.4 0.4
ter [39B] 2 (LGN/V wire)
open
No check engine lamp Repair ECM/ICM connec-
7980 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3
tions
Misfire at idle or under load Repair intake leak 7486 1.3 --- 1.3 --- --- --- --- --- ---
Misfire at idle or under load Replace spark plugs 7134 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-99


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Misfire at idle or under load Repair spark plug wire con-
7136 0.5 0.7 0.5 0.7 0.7 0.7 0.7 0.7 0.7
nections
Misfire at idle or under load Replace spark plug wire 7138 0.5 0.7 0.5 0.7 0.7 0.7 0.7 0.7 0.7
Misfire at idle or under load Replace ignition coil 7139 0.5 0.6 0.5 0.6 0.6 0.6 0.6 0.6 0.6
Misfire at idle or under load Replace fuel injector 7144 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 0.9
Misfire at idle or under load Replace ECM 7149 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 0.9
Misfire at idle or under load Replace MAP sensor 7152 1.0 0.6 1.0 0.6 0.6 0.6 0.6 0.6 0.6
Misfire at idle or under load ECM [78B] terminal 28 and
battery negative has high 7153 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
resistance to ground
Misfire at idle or under load Clean or replace fuel filter
7163 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
screen
Misfire at idle or under load Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
fuel filter
Misfire at idle or under load Replace carburetor 7609 1.4 --- 1.4 --- --- --- --- --- ---
Rough or rolling idle Repair intake leak 7486 1.3 --- 1.3 --- --- --- --- --- ---
Rough or rolling idle Replace spark plugs 7134 0.5 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.4
Rough or rolling idle Repair spark plug wire con-
7136 0.5 0.7 0.5 0.7 0.7 0.7 0.7 0.7 0.7
nections
Rough or rolling idle Replace spark plug wire 7138 0.5 0.7 0.5 0.7 0.7 0.7 0.7 0.7 0.7
Rough or rolling idle Replace ignition coil 7139 0.5 0.6 0.5 0.6 0.6 0.6 0.6 0.6 0.6
Rough or rolling idle Replace fuel injector 7144 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 0.9
Rough or rolling idle Replace ECM 7149 --- 0.9 --- 0.9 0.9 0.9 0.9 0.9 0.9
Rough or rolling idle Replace MAP sensor 7152 1.0 0.6 1.0 0.6 0.6 0.6 0.6 0.6 0.6
Rough or rolling idle ECM [78B] terminal 28 and
battery negative has high 7153 --- 0.5 --- 0.5 0.5 0.5 0.5 0.5 0.5
resistance to ground
Rough or rolling idle Clean or replace fuel filter
7163 --- 0.8 --- 0.8 0.8 0.8 0.8 0.8 0.8
screen

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-100


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 3-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE DDV FVW KAV KBW FFW FCW/FLW FGW FMW FSW
Rough or rolling idle Repair/replace fuel pump/
pressure regulator/fuel line/ 7164 --- 1.0 --- 1.0 1.0 1.0 1.0 1.0 1.0
fuel filter
Rough or rolling idle Replace carburetor 7609 1.4 --- 1.4 --- --- --- --- --- ---
Hesitates, poor driveability Repair intake leak 7486 1.3 --- 1.3 --- --- --- --- --- ---
Hesitates, poor driveability Replace spark plugs 7134 0.5 --- 0.5 --- --- --- --- --- ---
Hesitates, poor driveability Repair spark plug wire con-
7136 0.5 --- 0.5 --- --- --- --- --- ---
nections
Hesitates, poor driveability Replace spark plug wire 7138 0.5 --- 0.5 --- --- --- --- --- ---
Hesitates, poor driveability Replace ignition coil 7139 0.5 --- 0.5 --- --- --- --- --- ---
Hesitates, poor driveability Replace MAP sensor 7152 1.0 --- 1.0 --- --- --- --- --- ---
Hesitates, poor driveability Replace carburetor 7609 1.4 --- 1.4 --- --- --- --- --- ---

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-101


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

DDV FLHT FVW FLHT-I FSW FLTRI FFW FLHTC-I


FCW FLHTCU-I FLW FLHTCU-I SHRINE FGW FLHTCU-I WITH SIDECAR FMW FLHTP-I (FUEL INJECTED
KAV FLHX KBW FLHX-I (JAPAN ONLY) WITH FAIRING)

Revised 7/13/05 2006 FLHT/FLTRI MODELS Page 3-102


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006 FLHR MODELS

Table 4-1. Service


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
NEW
Set-up and pre-delivery --- 2.5 2.5 2.5 2.5 2.5 2.5
1,000 mile service --- 2.7 2.7 2.7 2.7 2.7 2.7
REGULAR
5,000 mile maintenance "--- 2.0 2.0 1.8 1.8 1.8 1.8
10,000 mile maintenance --- 2.6 2.6 2.5 2.5 2.5 2.5
15,000 mile maintenance --- 1.8 1.8 1.6 1.6 1.6 1.6
20,000 mile maintenance --- 2.2 2.2 2.8 2.8 2.8 2.8
25,000 mile maintenance --- 3.1 3.1 2.6 2.6 2.9 2.9
30,000 mile maintenance --- 2.6 2.6 2.5 2.5 2.5 2.5
35,000 mile maintenance --- 2.0 2.0 1.8 1.8 1.8 1.8
40,000 mile maintenance --- 2.6 2.6 2.6 2.6 2.6 2.6
45,000 mile maintenance --- 1.8 1.8 1.6 1.6 1.6 1.6
50,000 mile maintenance --- 7.6 7.6 7.3 7.3 7.6 7.6

Table 4-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods.
Light scuff/scratch - buff 1102 0.2 0.2 0.2 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8 0.8 0.8 0.8

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-1


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Color blend/paint/buff 1110 1.0 1.0 1.0 1.0 1.0 1.0
DRIVE
Adjust secondary belt --- 0.2 0.2 0.2 0.2 0.2 0.2
Replace secondary belt 2011 3.7 3.7 3.7 3.7 3.7 3.7
Replace rear wheel sprocket 2021 0.9 0.9 0.9 0.9 0.9 0.9
WHEELS
Replace tire/or inner tube - includes balancing front 2106 0.6 0.6 0.6 0.6 0.6 0.6
rear 2111 0.8 0.8 0.8 0.8 0.8 0.8
Replace wheel assembly - includes disc and front 2113 0.8 0.8 0.8 0.8 0.8 0.8
sprocket exchange and balancing rear 2114 1.3 1.3 1.3 1.3 1.3 1.3
Replace rim, hub or spokes front 2116 2.2 2.2 2.2 --- --- ---
rear 2121 2.4 2.4 2.4 --- --- ---
Replace wheel bearings front 2136 0.6 0.6 0.6 0.6 0.6 0.6
rear 2141 0.8 0.8 0.8 0.8 0.8 0.8
True laced wheel (wheel on vehicle) 2156 0.4 0.4 0.4 --- --- ---
True laced wheel - includes r/r wheel & tire and front 2157 1.0 1.0 1.0 --- --- ---
time to rebalance rear 2158 1.2 1.2 1.2 --- --- ---
HANDLEBARS
Replace handlebars 2206 1.3 1.2 1.2 1.2 1.2 1.3
Replace wind deflector 6205 --- --- --- 0.3 0.3 ---
Replace handlebar cover 2209 0.2 0.2 0.2 0.3 0.3 0.3
Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2 0.2
Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2 0.2
Replace throttle control 2231 0.5 0.4 0.4 0.4 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6 0.6 0.6
Replace both rubber handlebar mounts 2246 1.0 1.0 1.0 1.0 1.0 1.0
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser one or both 2253 1.0 1.0 1.0 1.0 1.0 1.0

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-2


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Replace handlebar clamp one or both 2254 0.8 0.8 0.8 0.8 0.8 0.8
FRAME/SWING ARM/FRONT FORK
Adjust steering head bearings At PDI only 2290 0.7 0.7 0.7 0.7 0.7 0.7
Change front fork oil both sides --- 1.6 1.6 1.6 1.6 1.6 1.6
Replace frame includes removal and installation of all
accessories and motorcycle compo- 2306 17.0 17.0 17.0 17.0 17.0 17.0
nents
Replace rear frame section and tag bracket 2308 --- --- --- --- --- 1.0
Replace lower fork bracket and stem cover 2314 --- --- --- 0.1 0.1 ---
Replace lower fork bracket and stem 2316 3.2 3.2 3.2 3.2 3.2 3.2
Replace steering head cups and bearings,
2321 3.2 3.2 3.2 3.2 3.2 3.2
including bearing adjustment
Replace upper fork bracket 2326 2.7 2.7 2.7 2.7 2.7 2.7
Replace fork lock 2329 0.3 0.3 0.3 0.3 0.3 0.3
Replace headlamp nacelle 2331 0.6 0.6 0.6 0.6 0.6 0.6
Service or replace fork slider and/or seal one side 2341 1.9 1.9 1.9 1.9 1.9 1.9
includes removal, disassembly, cleaning, both sides
inspection, replacing parts, servicing damper
tube, replacing bushings, assembly and instal- 2342 2.3 2.3 2.3 2.3 2.3 2.3
lation
Replace fork side one side 2346 1.2 1.2 1.2 1.2 1.2 1.2
both sides 2351 1.5 1.5 1.5 1.5 1.5 1.5
Replace fork tube one side 2356 1.4 1.4 1.4 1.4 1.4 1.4
both sides 2361 1.7 1.7 1.7 1.7 1.7 1.7
Replace rear swing arm and/or bearings 2366 1.9 1.9 1.9 1.9 1.9 1.9
Replace rear fork pivot shaft 2368 1.0 1.0 1.0 1.0 1.0 1.0
Replace rear shock air line 2369 0.2 0.2 0.2 0.2 0.2 0.2
Replace rear shock absorber assembly one side 2371 0.3 0.3 0.3 0.3 0.3 0.3
both sides 2376 0.6 0.6 0.6 0.6 0.6 0.6

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-3


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Replace jiffy stand complete 2391 0.3 0.3 0.3 0.3 0.3 0.3
spring and/or stand 2396 0.2 0.2 0.2 0.2 0.2 0.2
rubber bumper 2399 0.1 0.1 0.1 0.1 0.1 0.1
Replace footboard / foot peg 2394 0.2 0.2 0.2 0.2 0.2 0.2
Replace footboard insert 2299 0.1 0.1 0.1 0.1 0.1 0.1
Replace motor rubber mount rear right 2395 0.5 0.5 0.5 0.5 0.5 0.5
rear left 2397 0.3 0.3 0.3 0.3 0.3 0.3
front 2398 0.4 0.4 0.4 0.4 0.4 0.4
BRAKES
Replace hydraulic brake line includes filling/ front (non ABS vehicles) 2406 1.0 1.0 1.0 1.0 1.0 1.0
bleeding brakes rear (non ABS vehicles) 2411 0.4 0.4 0.4 0.4 0.4 0.4
Replace hydraulic brake line includes filling/ front, master cylinder to manifold,
2463 --- --- --- --- --- 1.0
bleeding brakes (ABS vehicles only) includes bleeding (ABS vehicles only)
ABS brake line assembly- 2 front from
manifold to HCU and 1 rear from mas- 2464 --- --- --- --- --- 1.4
tercylinder to HCU, includes bleeding
front, manifold to calipers, includes
2465 --- --- --- --- --- 0.5
bleeding (ABS vehicles only)
Rear, ABS module to rear caliper,
2467 --- --- --- --- --- 0.3
includes bleeding (ABS vehicles only)
Replace front brake line manifold or seal wash- includes replacing all seal washers and
2468 --- --- --- --- --- 0.5
ers (ABS vehicles only) bleeding (ABS vehicles only)
Replace brake pads front each caliper 2416 0.1 0.1 0.1 0.1 0.1 0.1
rear 2421 0.3 0.3 0.3 0.3 0.3 0.3
Replace brake caliper includes filling/bleed- front each caliper 2426 0.4 0.4 0.4 0.4 0.4 0.4
ing brakes rear 2431 1.0 1.0 1.0 1.0 1.0 1.0
Replace ABS wheel speed sensor bracket Front (ABS vehicles only) 2475 --- --- --- --- --- 0.2
No ABS lamp/ABS lamp on continously ABS module connector [166B] socket
2417 --- --- --- --- --- 0.4
24/25 (BK wire) and ground is open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-4


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
No ABS lamp/ABS lamp on continously ABS module power fuse and battery (R
2422 --- --- --- --- --- 0.5
wire) has high resistance
No ABS lamp/ABS lamp on continously ABS module connector [166B] socket 8/
9 (R/V wire) and ABS power fuse is 2427 --- --- --- --- --- 0.5
open/short to ground
No ABS lamp/ABS lamp on continously ABS module connector [166B] socket 21
(BK wire) and tachometer [108] terminal 2438 --- --- --- --- --- 0.5
8 (O/V wire) is open
No ABS lamp/ABS lamp on continously Replace ABS Module 2430 --- --- --- --- --- 0.8
No ABS lamp/ABS lamp on continously Enable ABS Lamp with Digital Techni-
2432 --- --- --- --- --- 0.2
cian
No ABS lamp/ABS lamp on continously ABS module connector [166B] socket 21
(BK wire) and tachometer [108] terminal 2447 --- --- --- --- --- 0.5
8 (O/V wire) shorted to voltage
No ABS lamp/ABS lamp on continously Replace tachometer 6772 --- --- --- --- --- 0.4
DTC 1-1: Front wheel speed sensor fault Replace ABS front wheel sensor 2439 --- --- --- --- --- 0.7
DTC 1-1: Front wheel speed sensor fault ABS module [166B] pin 12 and [167B]
pin 1 (BK/BE wire) open/shorted to 2444 --- --- --- --- --- 0.7
ground
DTC 1-1: Front wheel speed sensor fault ABS module [166B] pin 3 and [167B] pin
2445 --- --- --- --- --- 0.8
2 (B/V wire) open/shorted to ground
DTC 1-1: Front wheel speed sensor fault ABS module [166B] pin 12 (BK/BE wire)
2448 --- --- --- --- --- 0.7
and [168B] pin1 (BK/V wire) shorted
DTC 1-2: Front wheel speed sensor fault Replace front rotor/tone ring 2450 --- --- --- --- --- 0.4
DTC 1-2: Front wheel speed sensor fault Tighten wheel sensor 2458 --- --- --- --- --- 0.2
DTC 1-2: Front wheel speed sensor fault Replace front wheel speed sensor 2469 --- --- --- --- --- 0.2
DTC 1-3: Rear wheel speed sensor fault Replace ABS Module 2430 --- --- --- --- --- 0.8
DTC 1-3: Rear wheel speed sensor fault Replace rear wheel speed sensor 2440 --- --- --- --- --- 0.6
DTC 1-3: Rear wheel speed sensor fault ABS module [166B] pin 2 and [166B] pin
2454 --- --- --- --- --- 0.6
3 (BE/BN wire) open/grounded
DTC 1-3: Rear wheel speed sensor fault ABS module [166B] pin 18 and [166B]
2455 --- --- --- --- --- 0.6
pin 2 (BE/V wire) open/grounded

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-5


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
DTC 1-3: Rear wheel speed sensor fault ABS module [166B] pin 1 (BE/BN wire)
2457 --- --- --- --- --- 0.6
and [168B] pin2 (BE/V wire) shorted
DTC 1-4: Rear wheel speed sensor fault Replace rear rotor 2452 --- --- --- --- --- 1.1
DTC 1-4: Rear wheel speed sensor fault Tighten wheel sensor 2458 --- --- --- --- --- 0.2
DTC 1-4: Rear wheel speed sensor fault Replace rear wheel speed sensor 2470 --- --- --- --- --- 0.3
DTC 2-1; 2-3: Front/rear tone ring Replace ABS Module 2430 --- --- --- --- --- 0.8
DTC 2-1; 2-3: Front/rear tone ring Replace front rotor/tone ring 2450 --- --- --- --- --- 0.4
DTC 2-1; 2-3: Front/rear tone ring Replace rear rotor/tone ring 2452 --- --- --- --- --- 1.1
DTC 2-1; 2-3: Front/rear tone ring Tighten wheel sensor 2458 --- --- --- --- --- 0.2
DTC 2-1; 2-3: Front/rear tone ring Clean tone ring 2460 --- --- --- --- --- 0.2
DTC 2-1; 2-3: Front/rear tone ring Replace front wheel speed sensor 2469 --- --- --- --- --- 0.2
DTC 2-1; 2-3: Front/rear tone ring Replace rear wheel speed sensor 2470 --- --- --- --- --- 0.3
DTC 3-1; 3-2, 3-3, 3-4: Faulty Solenoid Replace ABS Module 2430 --- --- --- --- --- 0.8
DTC 3-1; 3-2, 3-3, 3-4: Faulty Solenoid ABS module connector [166B] socket
2417 --- --- --- --- --- 0.4
24/25 (BK wire) and ground is open
DTC 3-1; 3-2, 3-3, 3-4: Faulty Solenoid ABS module connector [166B] socket 8/
9 (R/V wire) and ABS power fuse is 2427 --- --- --- --- --- 0.5
open
DTC 3-1; 3-2, 3-3, 3-4: Faulty Solenoid Replace ABS solenoid fuse 2459 --- --- --- --- --- 0.4
DTC4-1; 4-3: Front/rear caliper Replace front caliper 2482 --- --- --- --- --- 0.6
DTC4-1; 4-3: Front/rear caliper Replace rear caliper 2481 --- --- --- --- --- 1.2
DTC4-1; 4-3: Front/rear caliper Replace ABS Module 2430 --- --- --- --- --- 0.8
DTC4-1; 4-3: Front/rear caliper Replace front rotor/tone ring 2450 --- --- --- --- --- 0.4
DTC4-1; 4-3: Front/rear caliper Replace rear rotor/tone ring 2452 --- --- --- --- --- 1.1
DTC4-1; 4-3: Front/rear caliper Tighten wheel sensor 2458 --- --- --- --- --- 0.2

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-6


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
DTC4-1; 4-3: Front/rear caliper Replace front master cylinder assembly
2483 --- --- --- --- --- 0.5
includes filling/bleeding brakes
DTC4-1; 4-3: Front/rear caliper Replace rear master cylinder assembly
2478 --- --- --- --- --- 0.6
includes filling/bleeding brakes
DTC4-1; 4-3: Front/rear caliper Replace front wheel speed sensor 2469 --- --- --- --- --- 0.2
DTC4-1; 4-3: Front/rear caliper Replace rear wheel speed sensor 2470 --- --- --- --- --- 0.3
DTC 5-1; 5-2, 5-3, 5-4: Faulty motor (pump) ABS module connector [166B] socket
2417 --- --- --- --- --- 0.4
relay 24/25 (BK wire) and ground is open
DTC 5-1; 5-2, 5-3, 5-4: Faulty motor (pump) ABS module connector [166B] socket 8/
relay 9 (R/V wire) and ABS power fuse is 2427 --- --- --- --- --- 0.5
open/short to ground
DTC 5-1; 5-2, 5-3, 5-4: Faulty motor (pump) Replace ABS Module
2430 --- --- --- --- --- 0.8
relay
DTC 5-1; 5-2, 5-3, 5-4: Faulty motor (pump) Replace ABS motor fuse
2474 --- --- --- --- --- 0.5
relay
DTC 6-1; 6-2: Battery voltage fault ABS module connector [166B] socket
2417 --- --- --- --- --- 0.4
24/25 (BK wire) and ground is open
DTC 6-1; 6-2: Battery voltage fault ABS module connector [166B] socket 8/
9 (R/V wire) and ABS power fuse is 2427 --- --- --- --- --- 0.5
open/short to ground
DTC 6-1; 6-2: Battery voltage fault Replace ABS Module 2430 --- --- --- --- --- 0.8
DTC 6-1; 6-2: Battery voltage fault ABS module connector [166B] socket 16
(O/V wire) and ABS brakes/pursuit fuse 2462 --- --- --- --- --- 0.6
is high resistance
DTC 6-1; 6-2: Battery voltage fault Replace brakes/pursuit fuse 2472 --- --- --- --- --- 0.4
DTC 7-1: Tires Replace ABS Module 2430 --- --- --- --- --- 0.8
DTC 8-1:Faulty ABS module Replace ABS Module 2430 --- --- --- --- --- 0.8
DTC 8-1:Faulty ABS module Replace front rotor/tone ring 2450 --- --- --- --- --- 0.4

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-7


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
DTC 8-1:Faulty ABS module Replace rear rotor/tone ring 2452 --- --- --- --- --- 1.1
DTC 8-1:Faulty ABS module Tighten wheel sensor 2458 --- --- --- --- --- 0.2
DTC 8-1:Faulty ABS module Clean tone ring 2460 --- --- --- --- --- 0.2
DTC 8-1:Faulty ABS module Replace front wheel speed sensor 2469 --- --- --- --- --- 0.2
DTC 8-1:Faulty ABS module Replace rear wheel speed sensor 2470 --- --- --- --- --- 0.3
Replace brake rotor front one side 2436 0.3 0.3 0.3 0.3 0.3 0.3
front both sides 2437 0.4 0.4 0.4 0.4 0.4 0.4
rear 2441 1.0 1.0 1.0 1.0 1.0 1.0
Bleed brake caliper one or two front calipers
2446 0.2 0.2 0.2 0.2 0.2 0.2
or rear caliper
Overhaul brake caliper includes filling/bleed- front each caliper 2451 0.6 0.6 0.6 0.6 0.6 0.6
ing brakes rear 2456 1.3 1.3 1.3 1.3 1.3 1.3
Replace master cylinder assembly includes front 2461 0.4 0.4 0.4 0.4 0.4 0.4
filling/bleeding brakes rear 2466 0.5 0.5 0.5 0.5 0.5 0.5
Replace master cylinder cover - includes gas- front or rear
2479 0.1 0.1 0.1 0.1 0.1 0.1
ket and sight glass
Rebuild master cylinder assembly includes front 2471 0.6 0.6 0.6 0.6 0.6 0.6
filling/bleeding brakes rear 2476 0.7 0.7 0.7 0.7 0.7 0.7
Replace ABS module includes bleeding both brakes and veri-
fying system function (ABS vehicles 2473 --- --- --- --- --- 0.6
only)
Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3 0.3
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat and/or strap or spring(s) and / or
2506 0.1 0.1 0.1 0.1 0.1 0.2
hinge bracket
Replace top frame cover (solo seat) 2510 --- --- --- --- --- 0.3
Replace seat air spring 2514 --- --- --- --- --- 0.4
Replace air tank 2516 --- --- --- --- --- 0.8

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-8


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Replace air line 2518 --- --- --- --- --- 0.5
Replace fender front 2526 1.0 1.0 1.0 1.0 1.0 1.0
rear (includes installing new wire con-
2531 1.4 1.4 1.4 1.4 1.4 1.5
duit)
Replace wire conduit rear fender 2533 1.0 1.0 1.0 1.0 1.0 1.0
Replace rear fender emblem 2534 --- --- --- 0.2 0.2 ---
Replace rear fender support 2536 0.1 0.1 0.1 0.1 0.1 0.1
Replace fuel tank assembly 2541 1.2 1.2 0.8 0.8 1.2 1.2
Replace fuel tank console / instrument panel 2553 0.3 0.3 0.3 0.3 0.3 0.3
Replace fuel tank console rubber molding strip 2557 0.2 0.2 0.2 0.2 0.2 0.2
Replace dash insert fuel tank console 2558 --- --- --- 0.2 0.2 ---
Replace fuel tank valve 2561 --- --- 0.2 0.2 --- ---
Replace fuel tank gauge 2563 0.3 0.3 0.3 0.3 0.3 0.3
Replace fuel level sending unit 2564 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuel tank check valve assembly 2567 0.6 0.6 --- --- 0.6 0.6
Replace canopy gasket 2570 0.4 0.4 0.4 0.4 0.4 0.4
Replace fuel filter 2575 0.5 0.5 --- --- 0.5 0.5
Replace any hose 2576 0.3 0.3 0.3 0.3 0.3 0.3
Replace fuel hose inside tank 2579 0.5 0.5 --- --- 0.5 0.5
Replace oil filter 2582 0.1 0.1 0.1 0.1 0.1 0.1
BELT GUARDS
Replace rear belt guard debris deflector 2616 0.1 0.1 0.1 0.1 0.1 0.1
EXHAUST SYSTEM

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-9


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Replace complete exhaust system and/or gas-
2626 1.0 1.0 1.0 1.0 1.0 1.0
kets
Replace exhaust pipe right side 2631 0.9 0.9 0.9 0.9 0.9 0.9
left side 2636 0.3 0.3 0.3 0.3 0.3 0.3
Replace one muffler 2646 0.2 0.2 0.2 0.2 0.2 0.2
Replace any one exhaust shield 2661 0.1 0.1 0.1 0.1 0.1 0.1
Replace one muffler support 2666 0.2 0.2 0.2 0.2 0.2 0.2

Table 4-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
GENERAL
Remove and install engine California vehicles only 3006 4.6 4.6 4.3 4.3 4.6 ---
Remove and install engine 3006 4.5 4.5 4.2 4.2 4.5 4.5
Replace and adjust stabilizer top 3005 0.7 0.7 0.7 0.7 0.7 0.7
front 3007 0.3 0.3 0.3 0.3 0.3 0.3
Remove and replace oil pan for inspection / with engine removed
3009 0.3 0.3 0.3 0.3 0.3 0.3
decontamination
CYLINDER HEAD
Recondition cylinder head includes removal front head 3101 4.5 4.5 4.2 4.2 4.5 4.5
of head and gasket, remove carbon, service rear head 3103 4.5 4.5 4.2 4.2 4.5 4.5
valve guides, grind valves and seats, test
both heads 3104 5.1 5.1 4.8 4.8 5.1 5.1
springs and install head and gaskets.
Replace cylinder head one head 3106 3.5 3.5 3.2 3.2 3.5 3.5
both heads 3108 4.4 4.4 4.1 4.1 4.4 4.4
Replace valve seal or spring after cylinder one seal or spring (intake or exhaust ) 3131 0.1 0.1 0.1 0.1 0.1 0.1
head removal both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2 0.2 0.2 0.2
front cylinder 3140 2.6 2.6 2.3 2.3 2.6 2.6

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-10


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Replace cylinder head gasket/O-ring rear cylinder 3142 2.6 2.6 2.3 2.3 2.6 2.6
both cylinders 3143 3.0 3.0 2.7 2.7 3.0 3.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.8 0.8 0.8 0.8 0.8 0.8
rear cylinder 3145 0.8 0.8 0.8 0.8 0.8 0.8
both cylinders 3148 0.9 0.9 0.9 0.9 0.9 0.9
Recondition rocker arms after heads are one head 3149 0.7 0.7 0.7 0.7 0.7 0.7
removed both heads 3150 1.4 1.4 1.4 1.4 1.4 1.4
Replace lower rocker arm cover/gasket, or front cylinder 3147 1.2 1.2 1.2 1.2 1.2 1.2
rocker arms and /or shafts/rocker arm support rear cylinder 3152 1.2 1.2 1.2 1.2 1.2 1.2
both cylinders 3153 1.9 1.9 1.9 1.9 1.9 1.9
Replace cylinder O-ring/drain O-ring front cylinder 3161 2.8 2.8 2.5 2.5 2.8 2.8
rear cylinder 3163 2.8 2.8 2.5 2.5 2.8 2.8
both cylinders 3168 3.2 3.2 2.9 2.9 3.2 3.2
Replace crankcase umbrella valve one 3172 1.1 1.1 1.1 1.1 1.1 1.1
both 3174 1.2 1.2 1.2 1.2 1.2 1.2
CYLINDER AND PISTON
Recondition TOP END - includes disassembly, one piston and cylinder 3202 5.5 5.5 5.2 5.2 5.5 5.5
replacement of piston and sizing cylinder both pistons and cylinders
(.005 oversize pistons), replacing piston rings
and all items listed under RECONDITION 3203 6.1 6.1 5.8 5.8 6.1 6.1
CYLINDER HEAD and assembly.
Replace piston rings includes deglazing cyl- one cylinder 3206 3.1 3.1 2.8 2.8 3.1 3.1
inder both cylinders 3216 3.7 3.7 3.4 3.4 3.7 3.7
Recondition TOP END includes disassembly, one piston and cylinder 3207 5.3 5.3 5.0 5.0 5.3 5.3
deglazing cylinder and replacing rings, or both pistons and cylinders
replacing cylinder and piston, all items listed
under RECONDITIONING CYLINDER HEAD 3208 5.9 5.9 5.6 5.6 5.9 5.9
and assembly.

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-11


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Recondition TOP END - includes disassembly, one piston and cylinder 3211 5.9 5.9 5.6 5.6 5.9 5.9
replacement of piston and bore and hone, both pistons and cylinders
resizing cylinder (.010 oversize or above),
replacing piston rings and all items listed under 3212 6.5 6.5 6.2 6.2 6.5 6.5
RECONDITION CYLINDER HEAD and
assembly.
Replace piston and piston rings includes one cylinder 3221 3.7 3.7 3.4 3.4 3.7 3.7
removal of cylinder head and cylinder, fitting both cylinders
new piston with rings, resizing cylinder and 3231 4.9 4.9 4.6 4.6 4.9 4.9
assembly
Replace cylinder and piston one cylinder 3236 3.0 3.0 2.7 2.7 3.0 3.0
both cylinders 3246 3.5 3.5 3.2 3.2 3.5 3.5
Replace upper connecting rod bushing during
3251 0.4 0.4 0.4 0.4 0.4 0.4
upper end repair
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5 0.5
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti- one or two same cylinder 3307 1.4 1.4 1.4 1.4 1.4 1.4
rotation pin on both cylinders 3310 1.7 1.7 1.7 1.7 1.7 1.7
Replace push rod, push rod cover and/or O- one or two same cylinder 3317 1.4 1.4 1.4 1.4 1.4 1.4
ring or quad seal one each cylinder 3318 1.6 1.6 1.6 1.6 1.6 1.6
Replace cam cover and/or gasket 3325 1.6 1.6 1.6 1.6 1.6 1.6
Replace primary cam chain, sprockets and/or
3327 1.7 1.7 1.7 1.7 1.7 1.7
fastener
Replace primary cam chain tensioner 3328 1.7 1.7 1.7 1.7 1.7 1.7
Replace cam support plate/O-rings 3335 2.8 2.8 2.8 2.8 2.8 2.8
Replace cam support plate 3337 2.8 2.8 2.8 2.8 2.8 2.8
Replace cam support bearing/cams/secondary
3338 3.0 3.0 3.0 3.0 3.0 3.0
cam chain/tensioner
Replace oil pump and/or O-rings 3341 2.6 2.6 2.6 2.6 2.6 2.6

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-12


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Replace cam bearing crankcase one bearing 3342 2.8 2.8 2.8 2.8 2.8 2.8
two bearings 3343 2.9 2.9 2.9 2.9 2.9 2.9
By pass valve inspection 3354 2.7 2.7 2.7 2.7 2.7 2.7
CRANKCASE
Replace crankcases California vehicles only includes
3406 8.0 8.0 7.7 7.7 8.0 8.0
remove and install engine
Replace crankcases includes remove and install engine 3406 7.9 7.9 7.6 7.6 7.9 7.9
Seal crankcase only 3407 6.8 6.8 6.5 6.5 6.8 6.7
Replace flywheels includes remove and install engine 3411 7.5 7.5 7.2 7.2 7.5 7.5
Replace right side main bearing California vehicles only 3412 7.5 7.5 7.2 7.2 7.5 7.4
Replace right side main bearing 3412 7.4 7.4 7.1 7.1 7.4 6.9
Replace left side main bearing California vehicles only 3410 7.0 7.0 6.7 6.7 7.0 7.0
Replace left side main bearing 3410 6.9 6.9 6.6 6.6 6.9 6.9
Piston jet/O-ring one 3413 3.0 3.0 2.7 2.7 3.0 3.0
both 3414 3.4 3.4 3.1 3.1 3.4 3.4
Filter housing and or O-rings 3415 0.2 0.2 0.2 0.2 0.2 0.2
Replace crank position sensor o-ring 3403 0.1 0.1 0.1 0.1 0.1 0.1
Replace crankcase vent hose and/or fittings 3417 0.2 0.2 0.2 0.2 0.2 0.2
Replace crankcase oil hose and/or fittings Feed 3418 0.3 0.3 0.3 0.3 0.3 0.3
Return 3419 0.3 0.3 0.3 0.3 0.3 0.3
Check flywheel trueness before assembly or
3420 0.1 0.1 0.1 0.1 0.1 0.1
after removal
Recondition cylinder heads head removed one head 3425 1.0 1.0 1.0 1.0 1.0 1.0
(for non-related repairs ) both heads 3426 2.0 2.0 2.0 2.0 2.0 2.0
Replace piston rings cylinders removed (for non-related
3428 0.3 0.3 0.3 0.3 0.3 0.3
repairs deglaze only)
Replace pistons cylinders removed (for non-related
3430 1.4 1.4 1.4 1.4 1.4 1.4
repairs) includes resizing cylinders
FUEL SYSTEM

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-13


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1 0.1
Replace carburetor 3506 --- --- 0.4 0.4 --- ---
Replace induction module includes making cruise control adjust-
3508 1.2 1.2 --- --- 1.2 1.2
ment
Replace induction module seal 3510 1.2 1.2 --- --- 1.2 1.2
Replace intake manifold and/or seal 3511 --- --- 0.6 0.6 --- ---
Replace external fuel supply hose 3514 0.2 0.2 --- --- 0.2 0.2
Replace carburetor float valve or jet, or check
3516 --- --- 0.5 0.5 --- ---
float level or seal
Replace accelerator pump 3521 --- --- 0.5 0.5 --- ---
Replace enrichener cable 3523 --- --- 0.4 0.4 --- ---
Replace carburetor diaphragm 3524 --- --- 0.5 0.5 --- ---
EVAPORATIVE EMISSIONS SYSTEM
Replace canister California vehicles only 3527 1.3 1.3 1.3 1.3 1.3 1.3
Replace vapor valve 3528 0.1 0.1 0.1 0.1 0.1 0.1
Replace any one hose 3529 0.1 0.1 0.1 0.1 0.1 0.1

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-14


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-4. Drive and Clutch


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
DRIVE
Adjust primary chain --- 0.2 0.2 0.2 0.2 0.2 0.2
Replace primary inspection cover or derby
4001 0.1 0.1 0.1 0.1 0.1 0.1
cover and/or gasket/O-ring
Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9 0.9
Replace Primary chain tensioner or pad 4033 0.8 0.8 0.8 0.8 0.8 0.8
Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9 0.9
Replace engine sprocket seal 4005 1.3 1.3 1.3 1.3 1.3 1.3
Replace primary cover 4007 0.6 0.6 0.6 0.6 0.6 0.6
Replace inner primary case &/or seals or bear-
4008 2.1 2.1 2.1 2.1 2.1 2.1
ing
Replace primary cover gasket 4009 0.6 0.6 0.6 0.6 0.6 0.6
Replace shift lever heel or toe 4012 0.1 0.1 0.1 0.1 0.1 0.1
Replace shift lever shaft and/or inner lever includes removal of heel and toe shift
4017 0.3 0.3 0.3 0.3 0.3 0.3
levers
CLUTCH
Adjust clutch --- 0.2 0.2 0.2 0.2 0.2 0.2
Replace release cable assembly 4006 1.2 1.2 1.2 1.2 1.2 1.2
Service the clutch includes disassembly, cleaning, inspec-
4011 1.3 1.3 1.3 1.3 1.3 1.3
tion repair, assembly ,and adjustment
Replace clutch release bearing and/or push
4016 1.2 1.2 1.2 1.2 1.2 1.2
rod
Replace clutch release (ball ramp) and/or side
4018 1.6 1.6 1.6 1.6 1.6 1.6
cover

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FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-15


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-5. Transmission


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
TRANSMISSION CASE
Replace transmission case 4304 5.3 5.3 5.3 5.3 5.3 5.3
Replace transmission complete 4305 4.9 4.9 4.9 4.9 4.9 4.9
Overhaul transmission includes disassembly, cleaning, inspec-
tion, replacing parts (transmission case 4306 4.6 4.6 4.6 4.6 4.6 4.6
in frame)
Replace transmission sprocket 4309 2.2 2.2 2.2 2.2 2.2 2.2
Replace main drive gear oil seal in transmission case 4311 2.3 2.3 2.3 2.3 2.3 2.3
Replace mainshaft oil seal in main drive gear 4316 2.2 2.2 2.2 2.2 2.2 2.2
Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8 2.8
Replace shifter drum 4331 0.7 0.7 0.7 0.7 0.7 0.7
Replace shifter arm assembly or springs 4336 3.0 3.0 3.0 3.0 3.0 3.0
Replace transmission top cover and/or gasket 4341 0.6 0.6 0.6 0.6 0.6 0.6
Replace shifter forks and/or shaft 4343 1.8 1.8 1.8 1.8 1.8 1.8
Replace side door bearing one 4348 3.0 3.0 3.0 3.0 3.0 3.0
both 4351 3.1 3.1 3.1 3.1 3.1 3.1
Replace transmission case countershaft bear-
4361 2.9 2.9 2.9 2.9 2.9 2.9
ing
Replace main drive gear and/or bearing 4366 3.2 3.2 3.2 3.2 3.2 3.2
Replace transmission side cover gasket 4368 0.9 0.9 0.9 0.9 0.9 0.9
Replace oil pan and/or gasket or baffle removal of rear wheel may be necessary 4378 0.9 0.9 0.9 0.9 0.9 0.9
Replace oil fill tube and/or gasket 4379 0.5 0.5 0.5 0.5 0.5 0.5
Replace transmission shifter shaft seal 4390 2.2 2.2 2.2 2.2 2.2 2.2
Replace vehicle speed sensor o-ring 4380 0.2 0.2 0.2 0.2 0.2 0.2

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-16


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-6. OEM Accessories


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
ACCESSORIES
Replace windshield entire assembly 6203 0.1 0.1 0.1 --- --- 0.1
Replace windshield window only 6204 0.3 0.3 0.3 --- --- 0.3
Replace windshield bushing all or one 6208 0.2 0.2 0.2 --- --- 0.2
Replace inner fairing 6209 --- --- --- --- --- ---
Replace spring clip on windshield 6210 0.2 0.2 0.2 --- --- 0.2
Replace saddlebag mounting bracket 6253 0.2 0.2 0.2 0.2 0.2 0.2
Replace saddlebag guard 6254 0.3 0.3 0.3 --- --- 0.3
Replace a single saddlebag guard rail 6256 --- --- --- --- --- 0.2
Replace saddlebag 6257 0.2 0.2 0.2 0.2 0.2 0.2
Replace saddlebag lock 6259 --- 0.2 0.2 --- --- 0.3
Replace saddlebag cover one 6260 --- 0.2 0.2 --- --- 0.3
Replace Saddlebag bottom one bottom only 6244 --- 0.3 0.3 --- --- 0.4
Replace saddlebag latch 6261 0.2 0.2 0.2 0.2 0.2 0.2
Replace one saddlebag tether strap 6262 --- 0.1 0.1 --- --- ---
Replace one frame sidecover 6263 0.1 0.1 0.1 0.1 0.1 0.1
Replace saddlebag latch cable 6245 --- --- --- 0.2 0.2 ---
Replace lock-set 6276 0.5 0.7 0.7 0.5 0.5 0.7
Replace fender tip front 6302 0.1 --- --- --- --- ---
rear 6304 0.1 --- --- --- --- ---
rear 6305 --- 0.2 0.2 --- --- 0.2

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Revised 7/13/05 2006 FLHR MODELS Page 4-17


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-6. OEM Accessories


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Replace highway bar front 6353 0.3 0.3 0.3 0.3 0.3 0.4
rear-left 6355 0.3 0.3 0.3 --- --- 0.3
rear-right 6357 0.4 0.4 0.4 --- --- 0.4
Replace rear view mirror one or both 6513 0.1 0.1 0.1 0.1 0.1 0.1
Replace amplifier 6521 --- --- --- --- --- 0.2
Replace speaker 6523 --- --- --- --- --- 0.1
Replace strobe lamp 6526 --- --- --- --- --- 0.6
Repair or replace rear mount 6529 --- --- --- --- --- 0.3

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2006 Service Manual, Part No. 99483-
06 and Electrical Diagnostic Manual, Part No. 99497-06.
GENERAL
Check and diagnose the electrical system excluding turn signals
5016 0.3 0.3 0.3 0.3 0.3 0.3
lights and accessories
Replace connector housing 5022 0.1 0.1 0.1 0.1 0.1 0.1
Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1 0.1
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system open/grounded stator 5312 1.8 1.8 1.8 1.8 1.8 1.8
Diagnose charging system AC output 5314 1.8 1.8 1.8 1.8 1.8 1.8
Diagnose charging system regulator failure 5315 0.5 0.5 0.5 0.5 0.5 0.5

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-18


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Diagnose charging system voltage output 5316 1.0 1.0 1.0 1.0 1.0 1.0
Diagnose charging system replace rotor 5319 1.3 1.3 1.3 1.3 1.3 1.3
STARTER CIRCUIT
Starter inoperative open/shorted/grounded motor 5817 1.4 1.4 1.4 1.4 1.4 1.4
Starter inoperative start button 5818 1.0 1.0 1.0 1.0 1.0 1.0
Starter inoperative solenoid clicks; poor starter or battery
5822 0.2 0.2 0.2 0.2 0.2 0.2
connections
Starter inoperative solenoid clicks; poor relay or solenoid
5823 0.3 0.3 0.3 0.3 0.3 0.3
connections, or bad relay contacts
Starter inoperative solenoid clicks; poor starter to battery
connections, ground connections, or 5824 0.2 0.2 0.2 0.2 0.2 0.2
bad solenoid contacts
Starter inoperative damaged motor 5825 1.4 1.4 1.4 1.4 1.4 1.4
Starter inoperative relay click; open in relay wiring 5827 0.3 0.3 0.3 0.3 0.3 0.3
Starter inoperative nothing clicks; poor relay ground 5828 0.3 0.3 0.3 0.3 0.3 0.3
Starter inoperative nothing clicks; short to voltage 5830 0.4 0.4 0.4 0.4 0.4 0.4
Starter inoperative nothing clicks; open in wiring to or from
5831 0.5 0.5 0.5 0.5 0.5 0.5
starter button
Starter inoperative starter relay 5832 0.4 0.4 0.4 0.4 0.4 0.4
Slow starter crank or starter stalls; poor starter
5835 0.2 0.2 0.2 0.2 0.2 0.2
to battery connections, ground connections
Slow starter crank or starter stalls binding 5836 0.3 0.3 0.3 0.3 0.3 0.3
Starter spins clutch 5837 1.5 1.5 1.5 1.5 1.5 1.5
Starter inoperative nothing clicks; TSM/TSSM 5838 0.4 0.4 0.4 0.4 0.4 0.4
Replace starter solenoid, contacts includes starter motor removal 5845 1.6 1.6 1.6 1.6 1.6 1.6

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-19


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Starter binding 5850 1.6 1.6 1.6 1.6 1.6 1.6
Replace starter solenoid coil, includes starter motor removal 5860 1.6 1.6 1.6 1.6 1.6 1.6
Starter Inoperative nothing clicks TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5
Starter Inoperative nothing clicks connector 6792 0.2 0.2 0.2 0.2 0.2 0.2
Starter Inoperative nothing clicks open 6793 0.3 0.3 0.3 0.3 0.3 0.3
Starter Inoperative nothing clicks open 6805 0.3 0.3 0.3 0.3 0.3 0.3
Starter Inoperative nothing clicks open 6806 0.3 0.3 0.3 0.3 0.3 0.3
WIRING
Replace main wiring harness 5026 3.1 3.1 3.1 3.1 3.1 3.1
replace main harness trough/tray lower trough, or both lower trough and
5078 0.9 0.9 0.9 0.9 0.9 ---
cover
replace main harness trough cover trough cover only 5079 0.4 0.4 0.4 0.4 0.4 ---
Main harness locate and repair, open/short 5028 0.5 0.5 0.5 0.5 0.5 0.5
Replace rear fender wiring harness includes installing new conduit 5036 1.0 1.0 1.0 1.0 1.0 1.0
Replace any single wire ground wire 5038 0.4 0.4 0.4 0.4 0.4 0.4
Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2 0.2 0.2
Replace any single wire accessory circuit 5043 0.2 0.2 0.2 0.2 0.2 0.2
Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.3 0.3
Replace front fender wiring harness 5049 --- 0.9 0.9 --- --- 0.9
SWITCHES
Replace handlebar cruise on/off switch 5128 0.5 --- --- --- --- ---
Replace ignition switch 5129 0.3 0.3 0.3 0.3 0.3 0.3
Replace rear stoplight switch includes bleeding brakes 5141 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuse 5145 0.2 0.2 0.2 0.2 0.2 0.2
Replace EFI fuse block 5148 0.3 0.3 --- --- 0.3 0.3
Replace Main fuse block 5151 0.5 0.5 0.5 0.5 0.5 0.5
Replace transmission neutral switch includes diagnosis 5157 0.3 0.3 0.3 0.3 0.3 0.3
Replace oil pressure switch includes diagnosis 5161 0.3 0.3 0.3 0.3 0.3 0.3
Replace auxiliary lamp switch 5167 0.2 0.2 0.2 0.2 0.2 0.2

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-20


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Replace clutch lockout switch 5168 --- --- --- --- --- 0.5
Replace rear stoplight relay 5169 0.2 0.2 0.2 0.2 0.2 0.2
Replace left handlebar switch 5171 0.5 0.5 0.5 0.5 0.5 0.5
Replace right handlebar switch 5173 0.7 0.7 0.7 0.7 0.7 0.7
Replace front brake light switch 5176 0.7 0.6 0.6 0.6 0.6 0.6
Replace left upper handlebar switch housing 5177 0.2 0.2 0.2 0.2 0.2 0.2
Replace left lower handlebar switch housing 5178 0.3 0.2 0.2 0.2 0.2 0.4
Replace right upper handlebar switch housing 5179 0.2 0.2 0.2 0.2 0.2 0.2
Replace right lower handlebar switch housing 5180 0.7 0.7 0.7 0.7 0.7 0.7
Replace handlebar cruise set/res. Switch 5182 1.0 --- --- --- --- ---
Replace handlebar mode switch 5183 --- --- --- --- --- ---
Replace handlebar audio switch 5186 --- --- --- --- --- ---
Replace any nacelle switch 5192 --- --- --- --- --- ---
Replace main Maxi-Fuse or cover 5158 0.2 0.2 0.2 0.2 0.2 0.2
LIGHTS
Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.2 0.2 0.2 0.2 0.2 0.2
Replace indicator lamp assembly 5191 0.2 0.2 0.2 0.2 0.2 0.2
Replace instrument panel bulb includes diagnosis 5193 --- --- --- --- --- ---
Replace taillight bulb or single light bulb or lens includes diagnosis 5197 0.1 0.1 0.1 0.1 0.1 0.1
Replace turn signal light assembly front 5201 0.4 0.4 0.4 0.4 0.4 0.4
Replace turn signal light assembly rear 5205 0.4 0.4 0.4 0.4 0.4 0.4
Replace rear turn signal bar 5207 0.4 0.4 0.4 0.4 0.4 0.4
Replace tail lamp assembly or circuit board 5215 0.2 0.2 0.2 0.2 0.2 0.2
Replace fender tip light bulb or lens, includes front 5217 --- 0.1 0.1 --- --- 0.1
diagnosis rear 5221 0.1 0.1 0.1

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
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Revised 7/13/05 2006 FLHR MODELS Page 4-21


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Replace fender tip lamp assembly front 5225 --- 0.2 0.2 --- --- 0.2
rear 5229 0.3 0.3 0.3
Replace auxiliary lamp bulb 5227 0.1 0.1 0.1 --- --- 0.1
Replace auxiliary lamp assembly includes aiming 5230 0.5 0.5 0.5 --- --- 0.5
Replace auxiliary lamp bracket includes aiming 5232 0.8 0.8 0.8 --- --- 0.8
CRUISE CONTROL DIAGNOSIS, REPAIR
Replace throttle control cable one or more - includes all diagnostics
2241 0.6 --- --- --- --- ---
and adjustments
Main harness locate and repair open/short 5028 0.5 --- --- --- --- ---
Replace any single wire ground wire 5038 0.4 --- --- --- --- ---
Replace rear stoplight switch 5141 0.5 --- --- --- --- ---
Replace fuse 5145 0.2 --- --- --- --- ---
Replace rear stoplight relay 5169 0.2 --- --- --- --- ---
Replace front brake light switch 5176 0.7 --- --- --- --- ---
Replace handlebar (cruise set) switch 5182 1.0 --- --- --- --- ---
Replace cruise enable switch 5192 0.5 --- --- --- --- ---
Handlebar harness repair open 6552 0.4 --- --- --- --- ---
Replace cruise cable 6630 0.4 --- --- --- --- ---
Replace cruise module includes diagnosis 6635 0.7 --- --- --- --- ---
Replace speedometer includes diagnosis 6769 0.4 --- --- --- --- ---
INSTRUMENTS INCLUDES DIAGNOSIS
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2006 Service Manual, Part No. 99483-
06 Electrical Diagnostic Manual, Part No. 99497-06, and Digital Technician. Labor codes not located in either manual are located in Digital Technician.
Fuel gauge, see FUEL TANK ---- --- --- --- --- --- ---
Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3 0.3
Replace tachometer cosmetics only 6009 --- --- --- --- --- 0.3
Replace indicator panel lens 6018 0.1 0.1 0.1 0.1 0.1 0.1
Replace speedo reset boot 6043 0.1 0.1 0.1 0.1 0.1 0.1

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-22


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
B1004 Fuel level sender low Repair speedometer [39B] terminal 9/
Fuel Sender [141]terminal 2/ Fuel
6034 0.4 0.4 --- --- 0.4 0.4
Gauge [117] terminal 2 (Y/W wire)-short
or open
B1004 Fuel level sender low Replace fuel gauge sender 6035 0.7 0.7 --- --- 0.7 0.7
B1004 Fuel level sender low Repair speedometer [39B] terminal 9/
Fuel Sender [141]terminal 2 (Y/W wire)- 7182 0.5 0.5 --- --- 0.5 0.5
short or open
B1004 Fuel level sender low Repair fuel gauge connector [117] 7183 0.5 0.5 --- --- 0.5 0.5
B1004 Fuel level sender low Repair fuel gauge connector [117] termi-
7184 0.5 0.5 --- --- 0.5 0.5
nal 1 and fuse (O wire)
B1004 Fuel level sender low Fuel Gauge [117B] terminal 4 to ground
7186 0.4 0.4 --- --- 0.4 0.4
(BK) is open
B1005 Fuel level sender open/high Replace fuel gauge sender 6035 0.7 0.7 --- --- 0.7 0.7
B1005 Fuel level sender open/high Repair speedometer [39B] terminal 9/
Fuel Sender [141]terminal 2/ Fuel
6069 0.4 0.4 --- --- 0.4 0.4
Gauge [117] terminal 2 (Y/W wire)-short
to volts
B1006 Speedometer accessory line overvolt- Code not present
7770 0.2 0.2 0.2 0.2 0.2 0.2
age
B1006 Speedometer accessory line overvolt- Repair charging system/accompanies
7771 0.2 0.2 0.2 0.2 0.2 0.2
age other codes
B1006 Tachometer accessory line overvoltage Code not present 7770 --- --- --- --- --- 0.2
B1006 Tachometer accessory line overvoltage Repair charging system/accompanies
7771 --- --- --- --- --- 0.2
other codes
B1007 Speedometer ignition line voltage Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2
B1007 Speedometer ignition line voltage Repair charging system/accompanies
7771 0.2 0.2 0.2 0.2 0.2 0.2
other codes
B1007 Tachometer ignition line voltage Code not present 7770 --- --- --- --- --- 0.2
B1007 Tachometer ignition Line Voltage Repair charging system/accompanies
7771 --- --- --- --- --- 0.2
other codes
B1008 Trip switch closed Replace trip switch 6001 0.4 0.4 0.4 0.4 0.4 0.4

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-23


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
B1008 Trip switch closed Replace trip switch boot 6002 0.1 0.1 0.1 0.1 0.1 0.1
B1008 Trip switch closed Replace speedometer 6003 0.3 0.3 0.3 0.3 0.3 0.3
TURN SIGNALS/SECURITY SYSTEM
No security lamp 6735 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6736 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6737 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6738 0.5 0.5 0.5 0.5 0.5 0.5
No security lamp 6739 0.1 0.1 0.1 0.1 0.1 0.1
No security lamp 6740 0.2 0.2 0.2 0.2 0.2 0.2
No security lamp 6741 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp 6742 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp 6743 0.3 0.3 0.3 0.3 0.3 0.3
No security lamp 6744 0.2 0.2 0.2 0.2 0.2 0.2
No security lamp 6745 0.3 0.3 0.3 0.3 0.3 0.3
Security lamp on continuously 6750 0.2 0.2 0.2 0.2 0.2 0.2
Security lamp on continuously 6751 0.4 0.4 0.4 0.4 0.4 0.4
Security lamp on continuously 6752 0.5 0.5 0.5 0.5 0.5 0.5
Fob signal weak 6755 0.1 0.1 0.1 0.1 0.1 0.1
Fob signal weak 6756 0.1 0.1 0.1 0.1 0.1 0.1
Fob signal weak 6757 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 1A - Won't cancel upon com- Replace TSM\TSSM
6773 0.9 0.9 0.9 0.9 0.9 0.9
pletion
Turn signal error 1A - Cancels erratically Locate and repair intermittent open 6855 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 1A - Cancels erratically Locate and repair intermittent short to
6856 0.4 0.4 0.4 0.4 0.4 0.4
voltage
Turn signal error 1A - Cancels erratically Locate and repair intermittent short to
6857 0.4 0.4 0.4 0.4 0.4 0.4
ground
Turn signal error 2A TSSM [30B] terminal 5/6 (V or BN wire)
6790 0.4 0.4 0.4 0.4 0.4 0.4
shorted/grounded/open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-24


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Turn signal error 2A Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5
Turn signal error 2A Mate connector [30] 6792 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2A TSSM [30B] terminal 2 (GY wire) and
6793 0.3 0.3 0.3 0.3 0.3 0.3
ignition fuse is open
Turn signal error 2B Replace Bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2B Repair open ground in lamp circuit 6797 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN wire)
6798 0.3 0.3 0.3 0.3 0.3 0.3
to lamps open
Turn signal error 2B Repair open ground in lamp circuit 6799 0.3 0.3 0.3 0.3 0.3 0.3
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN wire)
6800 0.3 0.3 0.3 0.3 0.3 0.3
to lamps open
Turn signal error 2C TSSM [30B] terminal 12 (BK wire) and
6805 0.3 0.3 0.3 0.3 0.3 0.3
ground is open
Turn signal error 2C TSSM [30B] terminal 1 (BN/GY wire)
6806 0.3 0.3 0.3 0.3 0.3 0.3
and battery fuse is open
Turn signal error 2C Replace battery Fuse 6807 0.2 0.2 0.2 0.2 0.2 0.2
Turn signal error 2C Main fuse terminal A (R wire) and bat-
6808 0.3 0.3 0.3 0.3 0.3 0.3
tery fuse is open
Turn signal error 2D Repair open between handlebar switch
6810 0.4 0.4 0.4 0.4 0.4 0.4
connector [24A] and TSSM [30B]
Turn signal error 2D Replace turn signal switch 6811 0.8 0.8 0.8 0.8 0.8 0.8
Turn signal error 2D Repair open between connector [24A]
6812 0.5 0.5 0.5 0.5 0.5 0.5
and fuseblock
Turn signal error 2D Repair open between handlebar switch
6813 0.4 0.4 0.4 0.4 0.4 0.4
connector [22A] and TSSM [30B]
Turn signal error 2D TSSM [30B] terminal 5/6 (V or BN wire)
6814 0.5 0.5 0.5 0.5 0.5 0.5
shorted to ground
Turn signal error 2D Replace turn signal switch 6815 0.8 0.8 0.8 0.8 0.8 0.8
Turn signal error 2D Repair open between connector [22A]
6816 0.5 0.5 0.5 0.5 0.5 0.5
and fuseblock

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-25


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Turn signal error 3A - Bulbs flash at double Replace bulb
6820 0.2 0.2 0.2 0.2 0.2 0.2
rate-all work
Turn signal error 3A - Bulbs flash at double Remove corrosion
6821 0.2 0.2 0.2 0.2 0.2 0.2
rate-all work
Turn signal error 3A - Bulbs flash at double Remove corrosion/replace bulb
6822 0.4 0.4 0.4 0.4 0.4 0.4
rate-all work
Turn signal error 3A - Bulbs flash at double Replace lamp assembly
6823 0.4 0.4 0.4 0.4 0.4 0.4
rate-all work
Turn signal error 3A - Bulbs flash at double Replace TSM\TSSM
6824 0.5 0.5 0.5 0.5 0.5 0.5
rate-all work
B0563 Battery voltage high - TSSM Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2
B0563 Battery voltage high - TSSM Repair charging system/accompanies
7771 0.2 0.2 0.2 0.2 0.2 0.2
other codes
B1121 Left turn output fault TSSM terminal 5 (V wire) shorted/
6790 0.4 0.4 0.4 0.4 0.4 0.4
grounded/open
B1121 Left turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5
B1121 Left turn output fault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2
B1121 Left turn output fault Replace bulb connection 6823 0.4 0.4 0.4 0.4 0.4 0.4
B1122 Right turn output fault TSSM terminal 6 (BN wire) shorted/
6790 0.4 0.4 0.4 0.4 0.4 0.4
grounded/open
B1122 Right turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5
B1122 Right turn output ault Replace bulb 6796 0.2 0.2 0.2 0.2 0.2 0.2
B1122 Right turn output fault Replace bulb connections 6823 0.4 0.4 0.4 0.4 0.4 0.4
B1131 Alarm output open/low Repair alarm (terminal B) circuit (LGN/
6830 0.3 0.3 0.3 0.3 0.3 0.3
BN wire)-open
B1131 Alarm output open/low Repair alarm (terminal B) circuit (LGN/
6831 0.3 0.3 0.3 0.3 0.3 0.3
BN wire)-grounded
B1131 Alarm output open/low Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5
B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7
B1131 Alarm output open/low Repair alarm (terminal C) circuit (BK
6834 0.3 0.3 0.3 0.3 0.3 0.3
wire)-open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-26


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
B1131 Alarm output open/low Repair alarm (terminal A) circuit (BN/GY
6835 0.3 0.3 0.3 0.3 0.3 0.3
wire)-open
B1132 Alarm output high Repair alarm (terminal B) circuit (LGN/
6817 0.3 0.3 0.3 0.3 0.3 0.3
BN wire)-shorted to volts
B1132 Alarm output high Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5
B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7
B1134 Starter output high TSSM terminal 9/starter relay (TN/GN
6840 0.3 0.3 0.3 0.3 0.3 0.3
wire)-short to volts
B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2 0.2 0.2
B1134 Starter output high Replace TSM/TSSM 6842 0.5 0.5 0.5 0.5 0.5 0.5
B1135 Accelerometer fault Replace TSM/TSSM 6845 0.4 0.4 0.4 0.4 0.4 0.4
B1141 Ignition switch low TSSM terminal 2 and ignition fuse (GY
6793 0.3 0.3 0.3 0.3 0.3 0.3
wire) open
B1141 Ignition switch low Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5 0.5
B1141 Ignition switch low Repair TSSM terminal/connections 6709 0.3 0.3 0.3 0.3 0.3 0.3
BATTERY/HORN
Replace the battery includes diagnosis 5705 0.3 0.3 0.3 0.3 0.3 0.3
Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1 0.1
Replace battery tray 5767 0.5 0.5 0.5 0.5 0.5 0.5
Replace battery cable 5769 0.2 0.2 0.2 0.2 0.2 ---
ENGINE MANAGEMENT
P0106 MAP Unstable ICM (BLK) terminal 3/MAP terminal C
7631 --- --- 0.4 0.4 --- ---
(R/W wire) open
P0106 MAP Unstable Repair ICM terminal/connections 7632 --- --- 0.4 0.4 --- ---
P0106 MAP Unstable ICM (BLK) terminal 11/MAP terminal B
7633 --- --- 0.6 0.6 --- ---
(V/W wire) open/grounded
P0106 MAP Unstable Replace MAP sensor 7634 --- --- 0.6 0.6 --- ---
P0106 MAP Unstable ICM [10B] terminal 4 and MAP [80B] ter-
7636 --- --- 0.6 0.6 --- ---
minal A (BK/W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7630 0.3 0.3 0.4 0.4 0.3 0.3

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-27


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P0107 MAP sensor open/low ICM [10B] terminal 11 to MAP [80B] ter-
7633 --- --- 0.6 0.6 --- ---
minal B (V/W wire) open/grounded
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and
7637 --- --- 0.4 0.4 --- ---
terminal C (R/W wire) shorted
P0107 MAP sensor open/low ICM [10B] terminal 3 /MAP [80B] termi-
7638 --- --- 0.6 0.6 --- ---
nal C (R/W wire) open/grounded
P0107 MAP sensor open/low Replace vehicle speed sensor 7639 --- --- 0.4 0.4 --- ---
P0107 MAP sensor open/low MAP [80B] sensor terminal C to ECM
[78B] terminal 14 (R/W wire) open/ 7640 0.6 0.6 --- --- 0.6 0.6
grounded
P0107 MAP sensor open/low Replace ECM/ICM 7641 0.6 0.6 0.7 0.7 0.6 0.6
P0107 MAP sensor open/low MAP terminal C (R/W wire) and terminal
7642 0.5 0.5 --- --- 0.5 0.5
A (B/W wire) shorted
P0107 MAP sensor open/low MAP [80B] sensor terminal B to ECM
7645 0.6 0.6 --- --- 0.6 0.6
[78B] terminal 25 (V/W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7650 0.6 0.6 0.7 0.7 0.6 0.6
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and
7655 0.7 0.7 0.6 0.6 0.7 0.7
terminal B (V/W wire) shorted
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and
7618 --- --- 0.4 0.4 --- ---
terminal B (V/W wire) shorted
P0108 MAP sensor high MAP [80B] terminal A and ICM [10B] ter-
7619 --- --- 0.4 0.4 --- ---
minal 4 (BK/W wire) open
P0108 MAP sensor high MAP [80B] sensor terminal C (R/W wire)
7635 0.6 0.6 0.4 0.4 0.6 0.6
short to battery volts
P0108 MAP sensor high Replace ECM/ICM 7641 0.6 0.6 0.7 0.7 0.6 0.6
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and
7643 0.6 0.6 --- --- 0.6 0.6
terminal B (V/W wire) shorted
P0108 MAP sensor high MAP [80B] sensor terminal B (V/W wire)
7644 0.6 0.6 0.4 0.4 0.6 0.6
short to battery volts
P0108 MAP sensor high MAP [80B] terminal A (BK/W wire) ECM
7646 0.6 0.6 --- --- 0.6 0.6
[78B] terminal 26 open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-28


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P0108 MAP sensor high MAP [80B] terminal A and ICM [10B] ter-
7647 --- --- 0.4 0.4 --- ---
minal 4 (BK/W wire) open
P0108 MAP sensor high Replace MAP sensor 7650 0.6 0.6 0.7 0.7 0.6 0.6
P0112 IAT sensor voltage low Replace intake air temperature (IAT)
7725 1.0 1.0 --- --- 1.0 1.0
sensor
P0112 IAT sensor voltage low IAT circuit A (LGN/Y wire) and B (BK/W
7730 0.4 0.4 --- --- 0.4 0.4
wire) shorted
P0112 IAT sensor voltage low Replace ECM 7735 0.9 0.9 --- --- 0.9 0.9
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) to ECM
7750 0.3 0.3 --- --- 0.3 0.3
[78B] terminal 7 short to ground
P0112 IAT sensor voltage low Replace intake air temperature (IAT)
7760 1.2 1.2 --- --- 1.2 1.2
sensor
P0113 IAT sensor open/high Replace intake air temperature (IAT)
7725 1.0 1.0 --- --- 1.0 1.0
sensor
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W wire)/ECM
7732 0.3 0.3 --- --- 0.3 0.3
[78B] terminal 26 open
P0113 IAT sensor open/high Replace ECM 7740 0.9 0.9 --- --- 0.9 0.9
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) and
7745 0.4 0.4 --- --- 0.4 0.4
ECM [78B] terminal 7 short to voltage
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) ECM
7750 0.3 0.3 --- --- 0.3 0.3
[78B] terminal 7 open
P0113 IAT sensor voltage low Replace intake air temperature (IAT)
7760 1.2 1.2 --- --- 1.2 1.2
sensor
P0117 ET sensor low Replace engine temperature (ET) sen-
7710 0.4 0.4 --- --- 0.4 0.4
sor
P0117 ET sensor low ET sensor [90B] A and ECM [78B] ter-
7675 0.4 0.4 --- --- 0.4 0.4
minal 6 (PK/Y wire) short to ground
P0117 ET sensor low Replace ECM 7680 0.6 0.6 --- --- 0.6 0.6
P0117 ET sensor low ET sensor [90B] A (PK/Y wire) and B
7731 0.4 0.4 --- --- 0.4 0.4
(BK/W wire) shorted
P0118 ET sensor open ET sensor [90B] terminal A and ECM
7686 0.4 0.4 --- --- 0.4 0.4
[78B] terminal 6 (PK/Y wire) open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-29


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P0118 ET sensor open ET sensor [90B] terminal A and ECM
[78B] terminal 6 (PK/Y wire) short to 7687 0.3 0.3 --- --- 0.3 0.3
voltage
P0118 ET sensor open ET sensor [90B] A (PK/Y wire)and ECM
7690 0.4 0.4 --- --- 0.4 0.4
[78B] terminal14 (R/W wire) shorted
P0118 ET sensor open Replace engine temperature (ET) sen-
7710 0.4 0.4 --- --- 0.4 0.4
sor
P0118 ET sensor open Replace ECM 7685 0.6 0.6 --- --- 0.6 0.6
P0118 ET sensor open ET sensor [90B] B and ECM [78B] ter-
7695 0.5 0.5 --- --- 0.5 0.5
minal 26 (B/W wire) open
P0122 TP sensor open/low Replace vehicle speed sensor (VSS) 6010 1.1 1.1 --- --- 1.1 1.1
P0122 TP sensor open/low Replace ECM 7565 1.2 1.2 --- --- 1.2 1.2
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and
7580 0.5 0.5 --- --- 0.5 0.5
ECM [78B] terminal 24 open
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM
7584 0.7 0.7 --- --- 0.7 0.7
[78B] terminal 14 short to ground
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ter-
7585 0.5 0.5 --- --- 0.5 0.5
minal A (BK/W wire) shorted
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and termi-
7586 0.8 0.8 --- --- 0.8 0.8
nal A (BK/W wire) shorted
P0122 TP sensor open/low Replace throttle position sensor 7590 1.3 1.3 --- --- 1.3 1.3
P0122 TP sensor open/low Replace throttle position sensor 7595 1.1 1.1 --- --- 1.1 1.1
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and
7605 0.7 0.7 --- --- 0.7 0.7
ECM [78B] terminal 24 short to ground
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM
7615 0.8 0.8 --- --- 0.8 0.8
[78B] terminal 14 short to voltage/open
P0122 TP sensor open/low Replace MAP sensor 7650 0.6 0.6 --- --- 0.6 0.6
P0122 TP sensor open/low Replace vehicle speed sensor (VSS) 7967 0.7 0.7 --- --- 0.7 0.7
P0123 TP sensor high Replace ECM 7555 0.5 0.5 --- --- 0.5 0.5
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and
7575 0.5 0.5 --- --- 0.5 0.5
ECM [78B] terminal 24 short to voltage

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-30


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ter-
7587 0.5 0.5 --- --- 0.5 0.5
minal A (BK/W wire) shorted
P0123 TP sensor high Replace throttle position sensor 7590 1.3 1.3 --- --- 1.3 1.3
P0123 TP sensor high Replace throttle position sensor 7595 1.1 1.1 --- --- 1.1 1.1
P0123 TP sensor high TP sensor [88B] A (BK/W wire) and
7610 0.5 0.5 --- --- 0.5 0.5
ECM [78B] terminal 24 open
P0123 TP sensor high TP sensor [88B] B (R/W wire) and ECM
7619 0.8 0.8 --- --- 0.8 0.8
[78B] terminal 14 short to voltage
P0261 Front injector open/low Replace injector 7795 0.7 0.7 --- --- 0.7 0.7
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY
7805 0.6 0.6 --- --- 0.6 0.6
wire)/ECM [78B] terminal 19/21 open
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY
7808 0.6 0.6 --- --- 0.6 0.6
wire) short to ground
P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/
7825 0.7 0.7 --- --- 0.7 0.7
system relay terminal 87 open
P0261 Front injector open/low Replace ECM 7850 0.7 0.7 --- --- 0.7 0.7
P0262 Front injector high Replace injector 7795 0.7 0.7 --- --- 0.7 0.7
P0262 Front injector high Injector circuit [84\85] B (W/Y or GN/GY
7809 0.6 0.6 --- --- 0.6 0.6
wire) short to voltage
P0262 Front injector high Replace ECM 7815 0.6 0.6 --- --- 0.6 0.6
P0263 Rear injector open/low Replace injector 7795 0.7 0.7 --- --- 0.7 0.7
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY
7805 0.6 0.6 --- --- 0.6 0.6
wire) ECM [78B] terminal 19/21 open
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY
7808 0.6 0.6 --- --- 0.6 0.6
wire) short to ground
P0263 Rear injector open/low Injector circuit [84\85] A (Y/GN wire)/
7825 0.7 0.7 --- --- 0.7 0.7
system relay terminal 87 open
P0263 Rear injector open/low Replace ECM 7850 0.7 0.7 --- --- 0.7 0.7
P0264 Rear injector high Replace injector 7795 0.7 0.7 --- --- 0.7 0.7
P0264 Rear injector high Injector circuit [84\85] B (W/Y or GN/GY
7809 0.6 0.6 --- --- 0.6 0.6
wire) short to voltage

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-31


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P0264 Rear injector high Replace ECM 7815 0.6 0.6 --- --- 0.6 0.6
P0371 CKP Open/low CKP [79B] terminal 1 (R wire) short to
7030 --- --- 0.5 0.5 --- ---
CKP terminal 2 (BK wire)
P0371 CKP Open/low Repair ICM\ECM connections 7980 --- --- 0.3 0.3 --- ---
P0371 CKP Open/low Replace crankshaft position (CKP) sen-
7981 --- --- 0.4 0.4 --- ---
sor
P0371 CKP Open/low Clean or repair crankshaft position
7982 --- --- 0.4 0.4 --- ---
(CKP) sensor connector
P0371 CKP Open/low Replace ICM\ECM 7983 --- --- 0.7 0.7 --- ---
P0371 CKP Open/low CKP [79B] terminal 2 (BK wire) to ICM
7986 --- --- 0.4 0.4 --- ---
[10B] terminal 9 open\ground
P0371 CKP Open/low CKP [79B] terminal 1 (R wire) to ICM
7987 --- --- 0.5 0.5 --- ---
[10B] terminal 8 open\ground
P0372 CKP shorted high CKP [79B] terminal 1 (R wire) short to
7030 --- --- 0.5 0.5 --- ---
CKP terminal 2 (BK wire)
P0372 CKP shorted high Repair damaged CKP wiring 7031 --- --- 0.4 0.4 --- ---
P0372 CKP shorted high Repair ICM\ECM connections 7980 --- --- 0.3 0.3 --- ---
P0372 CKP shorted high Replace crankshaft position (CKP) sen-
7981 --- --- 0.4 0.4 --- ---
sor
P0372 CKP shorted high Clean or repair crankshaft position
7982 --- --- 0.4 0.4 --- ---
(CKP) sensor connector
P0372 CKP shorted high Replace ICM\ECM 7983 --- --- 0.7 0.7 --- ---
P0372 CKP shorted high CKP [79B] terminal 2 (BK wire) to ICM
7696 --- --- 0.4 0.4 --- ---
[10B] terminal 9 shorted to voltage
P0372 CKP shorted high CKP [79B] terminal 1 (R wire) to ICM
7697 --- --- 0.5 0.5 --- ---
[10B] terminal 8 shorted to voltage
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short to
7030 0.5 0.5 --- --- 0.5 0.5
CKP terminal 2 (BK wire)
P0373 CKP sensor intermittent Repair ECM connections 7980 0.3 0.3 --- --- 0.3 0.3
P0373 CKP sensor intermittent Replace crankshaft position (CKP) sen-
7981 0.4 0.4 --- --- 0.4 0.4
sor

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-32


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P0373 CKP sensor intermittent Clean or repair crankshaft position
7982 0.3 0.3 --- --- 0.3 0.3
(CKP) sensor
P0373 CKP sensor intermittent Replace ECM 7983 0.6 0.6 --- --- 0.6 0.6
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM
7986 0.5 0.5 --- --- 0.5 0.5
[78B] terminal 12 open\grounded
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM
7987 0.5 0.5 --- --- 0.5 0.5
[78B] terminal 30 open\grounded
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) short to
7030 0.5 0.5 0.5 0.5 0.5 0.5
CKP terminal 2 (BK wire)
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) short to
7031 0.4 0.4 0.4 0.4 0.4 0.4
CKP terminal 2 (BK wire)
P0374 CKP sensor synch error Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3
P0374 CKP sensor synch error Replace crankshaft position (CKP) sen-
7981 0.4 0.4 0.4 0.4 0.4 0.4
sor
P0374 CKP sensor synch error Clean or repair crankshaft position
7982 0.3 0.3 0.4 0.4 0.3 0.3
(CKP) sensor
P0374 CKP sensor synch error Replace ICM\ECM 7983 0.6 0.6 0.7 0.7 0.6 0.6
P0374 CKP sensor synch error CKP [79B] terminal 2 (BK wire) to ECM
7986 0.5 0.5 0.4 0.4 0.5 0.5
[78B] terminal 12 open\ground
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) to ECM
7987 0.5 0.5 0.5 0.5 0.5 0.5
[78B] terminal 30 open\ground
P0501 Vehicle speed signal low VSS terminal B (W/GN wire) to ICM
7611 --- --- 0.4 0.4 --- ---
[10B] terminal 10 open, grounded
P0501 Vehicle speed signal low Clean or repair vehicle speed sensor
7939 0.4 0.4 0.4 0.4 0.4 0.4
(VSS)
P0501 Vehicle speed signal low Repair vehicle speed sensor (VSS) con-
7953 0.3 0.3 0.3 0.3 0.3 0.3
nector
P0501 Vehicle speed signal low Repair ECM connections 7956 0.4 0.4 --- --- 0.4 0.4
P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire)
shorted to terminal C (BK wire) or 7966 0.4 0.4 --- --- 0.4 0.4
grounded
P0501 Vehicle speed signal low Replace vehicle speed sensor (VSS) 7967 0.7 0.7 0.7 0.7 0.7 0.7

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-33


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P0501 Vehicle speed signal low Replace ICM\ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to
7612 --- --- 0.5 0.5 --- ---
ICM BK terminal 10 open, shorted
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ICM
7613 --- --- 0.4 0.4 --- ---
BK 3 open
P0502 VSS sensor high VSS [65B] terminal C (BK wire) ICM
7614 --- --- 0.5 0.5 --- ---
[10B] ground terminal open
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM
7917 0.3 0.3 --- --- 0.3 0.3
[78B] terminal 14 short to voltage
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to
7918 0.5 0.5 --- --- 0.5 0.5
ECM [78B] terminal 33 short to voltage
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM
7919 0.4 0.4 --- --- 0.4 0.4
[78B] terminal 14 open
P0502 VSS sensor high VSS [65B] terminal C (BK wire) to ECM
7921 0.4 0.4 --- --- 0.4 0.4
[78B] terminal 10 open
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire)
7922 0.5 0.5 0.5 0.5 0.5 0.5
shorted to terminal A (R/W wire)
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to
7938 0.5 0.5 --- --- 0.5 0.5
ECM [78B] terminal 33 open
P0502 VSS sensor high Clean or repair vehicle speed sensor
7939 0.4 0.4 0.4 0.4 0.4 0.4
(VSS)
P0502 VSS sensor high Repair vehicle speed sensor (VSS) con-
7953 0.3 0.3 0.3 0.3 0.3 0.3
nector
P0502 VSS sensor high Repair ECM connections 7956 0.4 0.4 --- --- 0.4 0.4
P0502 VSS sensor high Replace vehicle speed sensor (VSS) 7967 0.7 0.7 0.7 0.7 0.7 0.7
P0502 VSS sensor high Replace ICM\ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7
P0505 Loss of idle speed control IAC system OK, may use with other
7028 0.4 0.4 --- --- 0.4 0.4
codes
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] ter-
7476 0.6 0.6 --- --- 0.6 0.6
minal 18 (BK/PK wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] ter-
7477 0.6 0.6 --- --- 0.6 0.6
minal 35(BE/GN wire) short to voltage

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-34


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] ter-
7478 0.6 0.6 --- --- 0.6 0.6
minal 36 (BN/R wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] ter-
7479 0.6 0.6 --- --- 0.6 0.6
minal 17 (BK/O wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN wire)
7483 0.6 0.6 --- --- 0.6 0.6
shorted to terminal B (BN/R wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire)
7484 0.6 0.6 --- --- 0.6 0.6
shorted to terminal D (BK/O wire)
P0505 Loss of idle speed control IAC [87B] terminal D (BK/O wire)
7488 0.6 0.6 --- --- 0.6 0.6
shorted to terminal A (BE/GN wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire)
7489 0.6 0.6 --- --- 0.6 0.6
shorted to terminal B (BN/R wire)
P0505 Loss of idle speed control Replace idle air control (IAC) 7490 0.5 0.5 --- --- 0.5 0.5
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] ter-
7493 0.5 0.5 --- --- 0.5 0.5
minal 17 (BK/O wire) open/grounded
P0505 Loss of idle speed control ECM [78B] Fuse terminal A and ECM
7494 0.4 0.4 --- --- 0.4 0.4
[78B] terminal 31(BE/GY wire) open
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] ter-
7495 0.5 0.5 --- --- 0.5 0.5
minal 18 (BK\PK wire) open/grounded
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] ter-
7496 0.5 0.5 --- --- 0.5 0.5
minal 35 (BE/GN wire) open/grounded
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] ter-
7498 0.5 0.5 --- --- 0.5 0.5
minal 36 (BN/R wire) open/grounded
P0505 Loss of idle speed control Repair ECM connections 7515 0.4 0.4 --- --- 0.4 0.4
P0505 Loss of idle speed control Replace ECM 7516 0.6 0.6 --- --- 0.6 0.6
P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2
P0562 Battery voltage low Repair charging system/accompanies
7771 0.2 0.2 0.2 0.2 0.2 0.2
other codes
P0562 Battery voltage low Repair ground circuit (BK wire) high
7775 0.5 0.5 0.4 0.4 0.5 0.5
resistance
P0562 Battery voltage high Repair ignition circuit (W/BK wire) high
7776 0.9 0.9 0.4 0.4 0.9 0.9
resistance

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-35


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2 0.2 0.2
P0563 Battery voltage high Repair charging system/accompanies
7771 0.2 0.2 0.2 0.2 0.2 0.2
other codes
P0602 ICM flash error Replace ECM 7913 --- --- 0.6 0.6 --- ---
P0602 ICM flash error Code not present 7931 --- --- 0.2 0.2 --- ---
P0603 ECM/ICM EEPROM error Replace ECM 7913 0.6 0.6 0.6 0.6 0.6 0.6
P0603 ECM/ICM EEPROM error Code not present 7931 0.2 0.2 0.2 0.2 0.2 0.2
P0604 RAM memory error Replace ECM 7913 --- --- 0.6 0.6 --- ---
P0604 RAM memory error Code not present 7931 --- --- 0.2 0.2 --- ---
P0605 ECM flash Error Replace ECM 7913 0.6 0.6 0.6 0.6 0.6 0.6
P0605 ECM flash Error System OK 7931 0.2 0.2 0.2 0.2 0.2 0.2
P0607 A to D error Replace ICM 7913 --- --- 0.6 0.6 --- ---
P0607 A to D error System OK 7931 --- --- 0.2 0.2 --- ---
P1001 System relay coil open/low System relay terminal 85 to ECM [78B]
7923 0.4 0.4 0.4 0.4 0.4 0.4
terminal 4 (GN/O wire) grounded
P1001 System relay coil open/low System Relay terminal 85 to ECM [78B]
7901 0.4 0.4 --- --- 0.4 0.4
terminal 4 (GN/O wire) open
P1001 System relay coil open/low System relay terminal 86 to right hand
control [22B] terminal 4 (W/BK wire) 7903 0.4 0.4 --- --- 0.4 0.4
open
P1001 System relay coil open/low Replace system relay 7904 0.4 0.4 --- --- 0.4 0.4
P1001 System relay coil open/low Replace ECM 7906 0.7 0.7 --- --- 0.7 0.7
P1002 System relay high/shorted Replace ECM 7902 0.6 0.6 --- --- 0.6 0.6
P1002 System relay high/shorted System relay terminal 85/ECM [78B] ter-
7908 0.3 0.3 --- --- 0.3 0.3
minal 4(GN/O wire) short to volts
P1002 System relay contacts open Replace system relay 7909 0.2 0.2 --- --- 0.2 0.2
P1003 System relay contacts open Fuel pump fuse to fuel pump [86B] (O/
7852 0.6 0.6 --- --- 0.6 0.6
GY wire) shorted to ground
P1003 System relay contacts open System relay terminal 87/coil/injector
7888 0.6 0.6 --- --- 0.6 0.6
terminal A (Y/GN wire) open/ground

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-36


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P1003 System relay contacts open System relay terminal 30 to ECM [78B]
terminal 31 (BE/GY wire) 7889 0.6 0.6 --- --- 0.6 0.6
open\grounded
P1003 System relay contacts open Replace system relay 7904 0.4 0.4 --- --- 0.4 0.4
P1003 System relay contacts open Replace fuel pump 7924 1.3 1.3 --- --- 1.3 1.3
P1003 System relay contacts open ECM [78B] terminal 29 and ignition coil
7934 0.8 0.8 --- --- 0.8 0.8
[83B] terminal D (BE/O wire) grounded
P1003 System relay contacts open ECM [78B] terminal 11 and ignition coil
7936 0.8 0.8 --- --- 0.8 0.8
[83B] terminal C (Y/BE wire) grounded
P1003 System relay contacts open Harness inspection/wiggle test/electri-
7937 0.7 0.7 --- --- 0.7 0.7
cal panel removal/replace ECM fuse
P1004 System relay contacts closed ECM [78B] terminal 11 and ignition coil
[83 B] terminal D (Y/BE wire) is shorted 7865 0.4 0.4 --- --- 0.4 0.4
to voltage
P1004 System relay contacts closed ECM [78B] terminal 29 and ignition coil
[83 B] terminal C (BE/O wire) is shorted 7866 0.4 0.4 --- --- 0.4 0.4
to voltage
P1004 System relay contacts closed Replace system relay 7911 0.2 0.2 --- --- 0.2 0.2
P1004 System relay contacts closed System relay terminal 87/coil/injector
terminal A (Y/GN wire) is shorted to volt- 7912 0.5 0.5 --- --- 0.5 0.5
age
P1004 System relay contacts closed Harness inspection/wiggle test/electri-
7918 0.5 0.5 --- --- 0.5 0.5
cal panel removal/replace system relay
P1004 System relay contacts closed Fuel pump connector [141B] terminal D
7926 0.6 0.6 --- --- 0.6 0.6
is open
P1004 System relay contacts closed Repair fuel pump connections at con-
7927 0.6 0.6 --- --- 0.6 0.6
nector [141]
P1004 System relay contacts closed System relay terminal 85 to ECM [78B]
7929 0.3 0.3 --- --- 0.3 0.3
terminal 4(GN/O wire) grounded
P1009 Incorrect password Perform ECM/ICM/TSSM module
6701 0.4 0.4 0.4 0.4 0.4 0.4
replace procedure
P1009 Incorrect password Replaced TSSM, system now ok 6702 0.4 0.4 0.4 0.4 0.4 0.4

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-37


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P1009 Incorrect password Replace ICM\ECM, remove TSSM 6703 0.7 0.7 0.8 0.8 0.7 0.7
P1010 Missing password Data link [91A] terminal 3/ECM [78B]
terminal 5(ICM [10] BK 12)/TSSM [30] 6704 0.4 0.4 0.4 0.4 0.4 0.4
terminal 3 open
P1010 Missing password Data link [91A] terminal 3/ECM [78B] 5
(ICM [10B] BK 12)/speedometer [39B] 6705 0.4 0.4 0.4 0.4 0.4 0.4
terminal 2 short to volts
P1010 Missing password Replaced TSSM, System now ok 6707 1.1 1.1 0.4 0.4 1.1 1.1
P1010 Missing password Replace ECM/ICM 6708 0.7 0.7 0.8 0.8 0.7 0.7
P1010 Missing password Repair TSSM connections 6726 0.3 0.3 0.3 0.3 0.3 0.3
P1010 Missing password Repair ECM/ICM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open ECM [78B] terminal 11 & ignition coil
[83B] terminal C (Y/BE wire) open/ 7025 0.5 0.5 --- --- 0.5 0.5
ground
P1351 Front ignition coil low/open ECM [78B] terminal 29 & ignition Coil
[83B] terminal D (BE/O wire) open/ 7026 0.5 0.5 --- --- 0.5 0.5
ground
P1351 Front ignition coil low/open ICM [10B] terminal 6 & ignition Coil
[83B] terminal C (BE/O wire) open/ 7032 --- --- 0.5 0.5 --- ---
ground
P1351 Front ignition coil low/open ICM [10B] terminal 1 and ignition coil
7187 --- --- 0.6 0.6 --- ---
[83B] terminal B (W/BK wire) is open
P1351 Front ignition Coil low/open Repair ECM/ICM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open Replace ignition coil 7856 0.4 0.4 0.5 0.5 0.4 0.4
P1351 Front ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4 0.4 0.4
P1351 Front ignition coil low/open Replace ECM/ICM 7870 0.6 0.6 0.9 0.9 0.6 0.6
P1351 Front ignition coil low/open System relay terminal 87 to ignition coil
7875 0.4 0.4 --- --- 0.4 0.4
[83B] terminal A (Y/GN wire) is open
P1351 Front ignition coil low/open Harness inspection/wiggle test/replace
7937 0.7 0.7 --- --- 0.7 0.7
ECM fuse
P1352 Front ignition coil high/shorted Replace ignition coil 7856 0.4 0.4 0.5 0.5 0.4 0.4

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-38


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P1352 Front ignition coil high/shorted ECM [78B] terminal 29 to ignition coil
[83B] terminal D (BE/O wire) short to 7865 0.4 0.4 --- --- 0.4 0.4
voltage
P1352 Front ignition coil high/shorted ICM [10B] terminal 6 to ignition coil
[83B] terminal C (BE/O wire) short to 7869 --- --- 0.4 0.4 --- ---
voltage
P1352 Front ignition coil high/shorted Replace ECM/ICM 7870 0.6 0.6 0.9 0.9 0.6 0.6
P1353 Front cylinder-No combustion Replace fuel filter or clean fuel pump
7013 0.8 0.8 --- --- 0.8 0.8
screen
P1353 Front cylinder-No combustion Repair/replace fuel pump/pressure reg-
7014 0.8 0.8 --- --- 0.8 0.8
ulator/fuel line/fuel filter
P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition coil
7015 0.5 0.5 --- --- 0.5 0.5
[83B] terminal B (GY/BE wire) grounded
P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition Coil
7016 0.4 0.4 --- --- 0.4 0.4
[83B] terminal B (GY/BE wire) open
P1353 Front cylinder-No combustion Seat spark plug connections 7537 0.2 0.2 --- --- 0.2 0.2
P1353 Front cylinder-No combustion Repair spark plug connections 7538 0.2 0.2 --- --- 0.2 0.2
P1353 Front cylinder-No combustion Replace ECM 7544 0.5 0.5 --- --- 0.5 0.5
P1353 Front cylinder-No combustion Repair coil primary connections or
7547 0.4 0.4 --- --- 0.4 0.4
replace coil
P1353 Front cylinder-No combustion Replace spark plug 7548 0.2 0.2 --- --- 0.2 0.2
P1353 Front cylinder-No combustion Replace spark plug Wire 7549 0.2 0.2 --- --- 0.2 0.2
P1354 Rear ignition coil low/open ICM [10B] terminal 7 & ignition coil [83B]
7024 --- --- 0.7 0.7 --- ---
terminal A (Y/BE wire) open/ground
P1354 Rear ignition coil low/open ECM [78B] terminal 11 & ignition coil
[83B] terminal C (Y/BE wire) open/ 7025 0.5 0.5 --- --- 0.5 0.5
ground
P1354 Rear ignition coil low/open ICM [10B] terminal 1 and ignition coil
7187 --- --- 0.6 0.6 --- ---
[83B] terminal B (W/BK wire) is open
P1354 Rear ignition coil low/open Repair ECM/ICM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3
P1354 Rear ignition coil low/open Replace ignition coil 7856 0.4 0.4 0.5 0.5 0.4 0.4

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-39


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P1354 Rear ignition coil low/open Repair coil connections 7860 0.4 0.4 0.4 0.4 0.4 0.4
P1354 Rear ignition coil low/open Replace ECM/ICM 7870 0.6 0.6 0.9 0.9 0.6 0.6
P1354 Rear ignition coil low/open System relay terminal 87 to ignition coil
7875 0.4 0.4 --- --- 0.4 0.4
[83B] terminal A (Y/GN wire) is open
P1354 Rear ignition coil low/open Harness inspection/wiggle test/replace
7937 0.7 0.7 --- --- 0.7 0.7
ECM fuse
P1355 Rear ignition coil high/shorted Replace ignition coil 7856 0.4 0.4 0.5 0.5 0.4 0.4
P1355 Rear ignition coil high/shorted ECM [78B] terminal 11 to ignition coil
[83B] terminal C (Y/BE wire) short to 7867 0.3 0.3 --- --- 0.3 0.3
voltage
P1355 Rear ignition coil high/shorted ICM [10B] terminal 7 to ignition coil
[83B] terminal A (Y/BE wire) short to 7868 --- --- 0.4 0.4 --- ---
voltage
P1355 Rear ignition coil high/shorted Replace ECM/ICM 7870 0.6 0.6 0.9 0.9 0.6 0.6
P1356 Rear Cylinder-No combustion Replace fuel filter or clean fuel pump
7013 0.8 0.8 --- --- 0.8 0.8
screen
P1356 Rear Cylinder-No combustion Repair/replace fuel pump/pressure reg-
7014 0.8 0.8 --- --- 0.8 0.8
ulator/fuel line/fuel filter
P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition Coil
7015 0.5 0.5 --- --- 0.5 0.5
[83B] terminal B (GY/BE wire) grounded
P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition Coil
7016 0.4 0.4 --- --- 0.4 0.4
[83B] terminal B (GY/BE wire) open
P1356 Rear Cylinder-No combustion Seat spark plug connections 7537 0.2 0.2 --- --- 0.2 0.2
P1356 Rear Cylinder-No combustion Repair spark plug connections 7538 0.2 0.2 --- --- 0.2 0.2
P1356 Rear Cylinder-No combustion Replace ECM 7544 0.5 0.5 --- --- 0.5 0.5
P1356 Rear Cylinder-No combustion Repair coil primary connections or
7547 0.4 0.4 --- --- 0.4 0.4
replace coil
P1356 Rear Cylinder-No combustion Replace spark plug 7548 0.2 0.2 --- --- 0.2 0.2
P1356 Rear Cylinder-No combustion Replace spark plug wire 7549 0.2 0.2 --- --- 0.2 0.2
P1357 Intermittent secondary front Replace fuel filter or clean fuel pump
7013 0.8 0.8 --- --- 0.8 0.8
screen

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-40


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P1357 Intermittent secondary front Repair/replace fuel pump/pressure reg-
7014 0.8 0.8 --- --- 0.8 0.8
ulator/fuel line/fuel filter
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil
7015 0.5 0.5 --- --- 0.5 0.5
[83B] terminal B (GY/BE wire) grounded
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil
7016 0.4 0.4 --- --- 0.4 0.4
[83B] terminal B (GY/BE wire) open
P1357 Intermittent secondary front Seat spark plug connections 7537 0.2 0.2 --- --- 0.2 0.2
P1357 Intermittent secondary front Repair spark plug connections 7538 0.2 0.2 --- --- 0.2 0.2
P1357 Intermittent secondary front Replace ECM 7544 0.5 0.5 --- --- 0.5 0.5
P1357 Intermittent secondary front Repair coil primary connections or
7547 0.4 0.4 --- --- 0.4 0.4
replace coil
P1357 Intermittent secondary front Replace spark plug 7548 0.2 0.2 --- --- 0.2 0.2
P1357 Intermittent secondary front Replace spark plug wire 7549 0.2 0.2 --- --- 0.2 0.2
P1358 Intermittent secondary rear Replace fuel filter or clean fuel pump
7013 0.8 0.8 --- --- 0.8 0.8
screen
P1358 Intermittent secondary rear Repair/replace fuel pump/pressure reg-
7014 0.8 0.8 --- --- 0.8 0.8
ulator/fuel line/fuel filter
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil
7015 0.5 0.5 --- --- 0.5 0.5
[83B] terminal B (GY/BE wire) grounded
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil
7016 0.4 0.4 --- --- 0.4 0.4
[83B] terminal B (GY/BE wire) open
P1358 Intermittent secondary rear Seat spark plug connections 7537 0.2 0.2 --- --- 0.2 0.2
P1358 Intermittent secondary rear Repair spark plug connections 7538 0.2 0.2 --- --- 0.2 0.2
P1358 Intermittent secondary rear Replace ECM 7544 0.5 0.5 --- --- 0.5 0.5
P1358 Intermittent secondary rear Repair coil primary connections or
7547 0.4 0.4 --- --- 0.4 0.4
replace coil
P1358 Intermittent secondary rear Replace spark plug 7548 0.2 0.2 --- --- 0.2 0.2
P1358 Intermittent secondary rear Replace spark plug wire 7549 0.2 0.2 --- --- 0.2 0.2
P/A ACTIVE PERFORMANCE EXHAUST
P1475 Exhaust Actuator Position Error Replace ECM 7850 0.7 0.7 --- --- 0.7 0.7
P1475 Exhaust Actuator Position Error Repair ECM connections 7980 0.3 0.3 --- --- 0.3 0.3

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-41


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P1475 Exhaust Actuator Position Error Repair active exhaust ECU connections 7806 0.3 0.3 --- --- 0.3 0.3
P1475 Exhaust Actuator Position Error Repair exhaust actuator system har-
7807 0.4 0.4 --- --- 0.4 0.4
ness/connections
P1475 Exhaust Actuator Position Error Replace exhaust actuator servo 7811 0.4 0.4 --- --- 0.4 0.4
P1475 Exhaust Actuator Position Error Replace exhaust actuator valve 7812 0.4 0.4 --- --- 0.4 0.4
P1475 Exhaust Actuator Position Error Active exhaust ECU [164B] terminal 11
and active exhaust servo [161B] termi- 7813 0.4 0.4 --- --- 0.4 0.4
nal C (O wire) is open
P1475 Exhaust Actuator Position Error Replace exhaust actuator cable 7814 0.4 0.4 --- --- 0.4 0.4
P1475 Exhaust Actuator Position Error Active exhaust ECU [164B] terminal 6
and active exhaust servo [161B] termi- 7816 0.4 0.4 --- --- 0.4 0.4
nal A (BK/W wire) is open/grounded
P1475 Exhaust Actuator Position Error Active exhaust ECU [164B] terminal 12
and active exhaust servo [161B] termi- 7817 0.5 0.5 --- --- 0.5 0.5
nal B (Y wire) is open/grounded
P1475 Exhaust Actuator Position Error Replace active exhaust ECU 7818 0.6 0.6 --- --- 0.6 0.6
P1475 Exhaust Actuator Position Error Active exhaust ECU [164B] terminal 2
and active exhaust servo [161B] termi- 7819 0.5 0.5 --- --- 0.5 0.5
nal D (R/BK wire) is open/grounded
P1475 Exhaust Actuator Position Error Active exhaust ECU [164B] terminal 3
and active exhaust servo [161B] termi- 7821 0.5 0.5 --- --- 0.5 0.5
nal F (BK/R wire) is open/grounded
P1475 Exhaust Actuator Position Error Active exhaust ECU [164B] terminal 5
and ECM [78B] terminal 1 (BE wire) is 7822 0.4 0.4 --- --- 0.4 0.4
open/grounded
P1477 Exhaust Actuator open/low Replace ECM 7850 0.7 0.7 --- --- 0.7 0.7
P1477 Exhaust Actuator open/low Repair ECM connections 7980 0.3 0.3 --- --- 0.3 0.3
P1477 Exhaust Actuator open/low Repair active exhaust ECU connections 7806 0.3 0.3 --- --- 0.3 0.3
P1477 Exhaust Actuator open/low Repair exhaust actuator system har-
7807 0.4 0.4 --- --- 0.4 0.4
ness/connections

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-42


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
P1477 Exhaust Actuator open/low Active exhaust ECU [164B] terminal 4
and ECM [78B] terminal 20 (O wire) is 7823 0.5 0.5 --- --- 0.5 0.5
open/grounded
P1477 Exhaust Actuator open/low Active exhaust ECU [164B] terminal 7
and P & A fuse terminal 2F (O/R wire) is 7824 0.5 0.5 --- --- 0.5 0.5
open/grounded
P1477 Exhaust Actuator open/low Replace 15 amp P & A fuse 7826 0.3 0.3 --- --- 0.3 0.3
P1478 Exhaust Actuator shorted/high Active exhaust ECU [164B] terminal 4
and ECM [78B] terminal 20 (O wire) is 7827 0.4 0.4 --- --- 0.4 0.4
shorted to volts
P1478 Exhaust Actuator shorted/high Replace ECM 7850 0.7 0.7 --- --- 0.7 0.7
SERIAL DATA
Serial data missing Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5
Serial data missing Engine stop switch [22A] terminal 4/sys-
tem relay terminal 86 (coil terminal B)/
6723 0.4 0.4 0.4 0.4 0.4 0.4
ECM [78B] terminal 13 (ICM [10B] termi-
nal 1) (W/BK wire) shorted to ground
Serial data missing Replace voltage regulator 6724 0.4 0.4 0.3 0.3 0.4 0.4
Serial data missing Inspect/access main wire harness/wig-
6729 0.3 0.3 0.3 0.3 0.3 0.3
gle test/replace 15 amp ignition fuse
Serial data missing Replace engine stop switch 6730 0.8 0.8 0.9 0.9 0.8 0.8
Serial data missing maxifuse [5B] terminal B and battery
6731 0.4 0.4 0.4 0.4 0.4 0.4
positive terminal (R wire) is open
Serial data missing Ignition switch [33] terminal B and maxi-
6732 0.4 0.4 --- --- 0.4 0.4
fuse terminal B (R wire) is open
Serial data missing Inspect harness/wiggle test/replace 40
6733 0.3 0.3 0.3 0.3 0.3 0.3
Amp Maxi Fuse
Serial data missing Replace tachometer 6772 --- --- --- --- --- 0.4

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-43


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Serial data missing Data link [91A] terminal 4 and ignition
6804 0.3 0.3 0.3 0.3 0.3 0.3
fuse (GY wire) is open
Data Link [91A] terminal 3/ECM [78B]
terminal 5(ICM [10B] terminal 12)/TSSM
6818 0.4 0.4 0.4 0.4 0.4 0.4
[30B]terminal 3/speedometer [39B] ter-
minal 2 (LGN/V wire) short to voltage
Serial data missing Data link [91A] terminal 2 and chassis
6819 0.3 0.3 0.3 0.3 0.3 0.3
ground (BK wire) is open
Serial data missing ECM [78B] terminal 5 (ICM [10B] termi-
nal 12) and data link [91A] terminal 3 6838 0.4 0.4 0.4 0.4 0.4 0.4
(LGN/V wire) open/grounded
Serial data missing Engine stop switch connector [22] termi-
nal 3 , data link [91A] terminal 4 and
6839 0.5 0.5 0.4 0.4 0.5 0.5
TSSM [30B] terminal 2 (GY wire)
shorted to ground
Serial data missing Replace ignition switch 7287 0.4 0.4 0.3 0.3 0.4 0.4
Serial data missing Repair ICM/ECM terminals 7301 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing Ignition switch [33A] terminal A and
7312 --- --- 0.4 0.4 --- ---
maxifuse terminal A (R wire) is open
Serial data missing Ignition switch [33] terminal A and igni-
tion fuse [64] terminal (R/BK wire) is 7316 0.4 0.4 --- --- 0.4 0.4
open/short to ground
Serial data missing Ignition switch terminal C and ignition
fuse terminal (R/BK wire) is open/short 7317 --- --- 0.3 0.3 --- ---
to ground
Serial data missing Wire from fuseblock to maxifuse [5B]
7318 0.4 0.4 0.4 0.4 0.4 0.4
terminal A (R wire) is grounded
Serial data missing Replace system relay 7904 0.4 0.4 --- --- 0.4 0.4
Serial data missing Replace ECM/ICM 7913 0.6 0.6 0.6 0.6 0.6 0.6
Serial data missing Repair ICM/ECM terminals 7980 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9
Serial data missing Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-44


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1016 Loss of ECM/ICM serial data at TSSM Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3
U1016 Loss of ECM/ICM serial data at TSSM Replace TSM/TSSM 6717 0.8 0.8 0.7 0.7 0.8 0.8
U1016 Loss of ECM/ICM serial data at TSSM ECM [78B] terminal 5 (ICM [10B] termi-
nal 12) to TSSM [30B] terminal 3 (LGN/ 6718 0.5 0.5 0.5 0.5 0.5 0.5
V wire) is open
U1016 Loss of ECM/ICM serial data at TSSM Ground and ECM [78B] terminal 10 and
6746 --- --- 0.3 0.3 --- ---
28 (ICM [10B] terminal 5) are open
U1016 Loss of ECM/ICM serial data at TSSM Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3
U1016 Loss of ECM/ICM serial data at speed- Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5
ometer
U1016 Loss of ECM/ICM serial data at speed- Repair TSSM connections
6709 --- --- 0.3 0.3 --- ---
ometer
U1016 Loss of ECM/ICM serial data at speed- ECM [78B] terminal 5 (ICM [10B] termi-
ometer nal 12) to TSSM [30B] terminal 3 (LGN/ 6718 --- --- 0.5 0.5 --- ---
V wire) is open
U1016 Loss of ECM/ICM serial data at speed- Repair speedometer connections/termi-
6747 0.4 0.4 0.4 0.4 0.4 0.4
ometer nals
U1016 Loss of ECM/ICM serial data at speed- ECM [78B] terminal 5 (ICM [10B] termi-
ometer nal 12) to speedometer [39B] terminal 2 6748 0.5 0.5 0.5 0.5 0.5 0.5
(LGN/V wire) is open
U1016 Loss of ECM/ICM serial data at speed- Repair ICM/ECM connections
6854 0.3 0.3 0.5 0.5 0.3 0.3
ometer
U1016 Loss of ECM/ICM serial data at Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3
tachometer
U1016 Loss of ECM/ICM serial data at Repair tachometer connections/termi-
6711 --- --- --- --- --- 0.4
tachometer nals
U1016 Loss of ECM/ICM serial data at ECM [78B] terminal 5 (ICM [10B] termi-
tachometer nal 12) to TSSM [30B] terminal 3 (LGN/ 6718 --- --- --- --- --- 0.5
V wire) is open
U1016 Loss of ECM/ICM serial data at ECM [78B] terminal 5 and tachometer
6720 --- --- --- --- --- 0.8
tachometer [108B] terminal 2 is open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-45


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1016 Loss of ECM/ICM serial data at Replace tachometer
6772 --- --- --- --- --- 0.4
tachometer
U1016 Loss of ECM/ICM serial data at Repair ICM/ECM connections
6854 --- --- --- --- --- 0.3
tachometer
U1064 Loss of TSM/TSSM data at ECM/ICM Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM data at ECM/ICM TSSM [30B] terminal 12 (BK wire) is
6710 0.5 0.5 --- --- 0.5 0.5
open
U1064 Loss of TSM/TSSM data at ECM/ICM Replace ECM/ICM 6716 0.7 0.7 0.6 0.6 0.7 0.7
U1064 Loss of TSM/TSSM data at ECM/ICM ECM [78B] terminal 5 (ICM [10B] termi-
nal 12) to TSSM [30B] terminal 3 (LGN/ 6718 0.5 0.5 0.5 0.5 0.5 0.5
V wire) is open
U1064 Loss of TSM/TSSM data at ECM/ICM Battery ground and ECM [78B] terminal
6746 0.5 0.5 --- --- 0.5 0.5
10 and 28 are open
U1064 Loss of TSM/TSSM data at ECM/ICM Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3
U1064 Loss of TSM/TSSM serial data at Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3
speedometer
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 12 (BK wire) is
6710 0.5 0.5 0.4 0.4 0.5 0.5
speedometer open
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 3 and speedome-
6712 0.5 0.5 0.4 0.4 0.5 0.5
speedometer ter [39B] terminal 2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM serial data at Harness inspection/wiggle test/replace
6713 0.5 0.5 0.5 0.5 0.5 0.5
speedometer 15 AMP battery fuse
U1064 Loss of TSM/TSSM serial data at Replace TSM/TSSM
6717 0.8 0.8 0.7 0.7 0.8 0.8
speedometer
U1064 Loss of TSM/TSSM serial data at Repair speedometer connections/termi-
6747 0.4 0.4 0.4 0.4 0.4 0.4
speedometer nals
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 1 and ignition fuse
6749 0.6 0.6 0.5 0.5 0.6 0.6
speedometer open/short to ground
U1064 Loss of TSM/TSSM serial data at Repair TSSM connections
6709 --- --- --- --- --- 0.3
tachometer
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 12 (BK wire) is
6710 --- --- --- --- --- 0.5
tachometer open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-46


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1064 Loss of TSM/TSSM serial data at Repair tachometer connections/terminal
6711 --- --- --- --- --- 0.4
tachometer
U1064 Loss of TSM/TSSM serial data at Harness inspection/wiggle test/replace
6713 --- --- --- --- --- 0.5
tachometer 15 AMP battery fuse
U1064 Loss of TSM/TSSM serial data at Replace TSM/TSSM
6717 --- --- --- --- --- 0.8
tachometer
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 1 and ignition fuse
6749 --- --- --- --- --- 0.6
tachometer open/short to ground
U1064 Loss of TSM/TSSM serial data at TSSM [30B] terminal 3 and speedome-
6866 --- --- --- --- --- 0.5
tachometer ter [39B] terminal 2 (LGN/V wire) is open
U1097 Loss of speedometer serial data at Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM
U1097 Loss of speedometer serial data at Repair short to ground on O/W wire in
6078 1.2 1.2 1.2 1.2 1.2 1.2
TSM/TSSM rear lighting harness
U1097 Loss of speedometer serial data at Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3
TSM/TSSM
U1097 Loss of speedometer serial data at Repair speedometer connections/termi-
6747 0.4 0.4 0.4 0.4 0.4 0.4
TSM/TSSM nals
U1097 Loss of speedometer serial data at speedometer [39B] terminal 1 and igni-
6867 0.4 0.4 0.4 0.4 0.4 0.5
TSM/TSSM tion switch open/short to ground
U1097 Loss of speedometer serial data at TSSM [30B] terminal 3 and speedome-
6753 0.6 0.6 0.6 0.6 0.6 0.6
TSM/TSSM ter [39B] terminal 2 (LGN/V wire) is open
U1097 Loss of speedometer serial data at speedometer [39B] terminal 5 and bat-
6758 0.4 0.4 --- --- 0.4 0.4
TSM/TSSM tery fuse (BN/GY wire) is open
U1097 Loss of speedometer serial data at Access instruments\wiggle test\replace
6766 --- --- 0.3 0.3 --- ---
TSM/TSSM instrument fuse
U1097 Loss of speedometer serial data at speedometer [39B] terminal 1/instru-
TSM/TSSM ment fuse/fuel gauge terminal 1(O wire) 6770 0.4 0.4 0.4 0.4 0.4 0.4
grounded
U1097 Loss of speedometer serial data at Replace fuel gauge
6775 0.4 0.4 0.5 0.5 0.4 0.4
TSM/TSSM

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-47


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1097 Loss of speedometer serial data at Speedometer [39B] terminal 7 and chas-
6776 0.5 0.5 0.4 0.4 0.5 0.5
TSM/TSSM sis ground (BLK wire) is open
U1097 Loss of speedometer serial data at Access instruments\wiggle test\replace
6781 0.3 0.3 0.4 0.4 0.3 0.3
TSM/TSSM accessory fuse
U1097 Loss of speedometer serial data at Replace ignition switch
6782 0.4 0.4 0.5 0.5 0.4 0.4
TSM/TSSM
U1097 Loss of speedometer serial data at Rear lighting harness\taillamp assembly
6783 1.1 1.1 1.1 1.1 1.1 1.1
TSM/TSSM (O/W wire) is shorted to ground
U1097 Loss of speedometer serial data at Replace rear stop light switch
6787 0.5 0.5 0.8 0.8 0.5 0.5
TSM/TSSM
U1097 Loss of speedometer serial data at Headlamp [38] terminal 1 (O/W wire) is
6788 0.4 0.4 0.5 0.5 0.4 0.4
TSM/TSSM shorted to ground
U1097 Loss of speedometer serial data at Right hand switch controls\harness
6789 1.0 1.0 1.0 1.0 1.0 1.0
TSM/TSSM assembly is shorted to ground
U1097 Loss of speedometer serial data at Left hand switch controls assembly\har-
6794 1.0 1.0 1.0 1.0 1.0 1.0
TSM/TSSM ness is shorted to ground
U1097 Loss of speedometer serial data at Speedometer [39B] terminal 6/L R con-
TSM/TSSM trols/ignition switch (O/W wire) is 6795 0.6 0.6 0.6 0.6 0.6 0.6
shorted to ground
U1097 Loss of speedometer serial data at Speedometer [39B] terminal 6 and
6801 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM accessory fuse (O/W wire) open
U1097 Loss of speedometer serial data at Accessory fuse terminal R and ignition
6802 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM switch (R/GY wire) open
U1097 Loss of speedometer serial data at Indicator lamp [20A]\[21A] terminal 6 (O
TSM/TSSM wire) to indicator lamp is shorted to 6849 --- --- 0.4 0.4 --- ---
ground
U1097 Loss of speedometer serial data at Speedometer [39B] terminal 6, Tachom-
TSM/TSSM eter [108B] terminal 6, Accessory Fuse 6795 0.6 0.6 0.6 0.6 0.6 0.6
2D (O/W wire) short to ground
U1097 Loss of speedometer serial data at Keyswitch relay terminal 30 and Ignition
7094 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM Switch (R wire) is open
U1097 Loss of speedometer serial data at Keyswitch relay terminal 85 and chassis
7095 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM ground (B wire) is open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-48


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1097 Loss of speedometer serial data at Keyswitch relay terminal 86 and ignition
7096 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM switch (R/B wire) is open
U1097 Loss of speedometer serial data at Keyswitch relay terminal 87 and instru-
7097 0.5 0.5 0.5 0.5 0.5 0.5
TSM/TSSM ment fuse (R/B wire) is open
U1097 Loss of speedometer serial data at Replace keyswitch relay
7098 0.4 0.4 0.4 0.4 0.4 0.4
TSM/TSSM
U1097 Loss of speedometer serial data at Repair keyswitch relay connections
7099 0.4 0.4 0.4 0.4 0.4 0.4
TSM/TSSM
U1097 Loss of Speedometer Serial data at Replace speedometer
6072 0.5 0.5 0.5 0.5 0.5 0.5
ECM
U1097 Loss of Speedometer Serial data at Repair short to ground on O/W wire in
6078 1.2 1.2 1.2 1.2 1.2 1.2
ECM rear lighting harness
U1097 Loss of Speedometer Serial data at Repair TSSM connections
6709 0.3 0.3 0.3 0.3 0.3 0.3
ECM
U1097 Loss of Speedometer Serial data at Repair speedometer connections/termi-
6747 0.4 0.4 0.4 0.4 0.4 0.4
ECM nals
U1097 Loss of Speedometer Serial data at speedometer [39B] terminal 1 and igni-
6867 0.4 0.4 0.4 0.4 0.4 0.5
ECM tion switch open/short to ground
U1097 Loss of Speedometer Serial data at TSSM [30B] terminal 3 and speedome-
6753 0.6 0.6 0.6 0.6 0.6 0.6
ECM ter [39B] terminal 2 (LGN/V wire) is open
U1097 Loss of Speedometer Serial data at speedometer [39B] terminal 5 and bat-
6758 0.4 0.4 --- --- 0.4 0.4
ECM tery fuse (BN/GY wire) is open
U1097 Loss of Speedometer Serial data at Access instruments\wiggle test\replace
6766 --- --- 0.3 0.3 --- ---
ECM instrument fuse
U1097 Loss of Speedometer Serial data at speedometer [39B] terminal 1/instru-
ECM ment fuse/fuel gauge terminal 1(O wire) 6770 0.4 0.4 0.4 0.4 0.4 0.4
grounded
U1097 Loss of Speedometer Serial data at Replace fuel gauge
6775 0.4 0.4 0.5 0.5 0.4 0.4
ECM
U1097 Loss of Speedometer Serial data at Speedometer [39B] terminal 7 and chas-
6776 0.5 0.5 0.4 0.4 0.5 0.5
ECM sis ground (BLK wire) is open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-49


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1097 Loss of Speedometer Serial data at Access instruments\wiggle test\replace
6781 0.3 0.3 0.4 0.4 0.3 0.3
ECM accessory fuse
U1097 Loss of Speedometer Serial data at Replace ignition switch
6782 0.4 0.4 0.5 0.5 0.4 0.4
ECM
U1097 Loss of Speedometer Serial data at Rear lighting harness\taillamp assembly
6783 1.1 1.1 1.1 1.1 1.1 1.1
ECM (O/W wire) is shorted to ground
U1097 Loss of Speedometer Serial data at Replace rear stop light switch
6787 0.5 0.5 0.8 0.8 0.5 0.5
ECM
U1097 Loss of Speedometer Serial data at Headlamp [38] terminal 1 (O/W wire) is
6788 0.4 0.4 0.5 0.5 0.4 0.4
ECM shorted to ground
U1097 Loss of Speedometer Serial data at Right hand switch controls\harness
6789 1.0 1.0 1.0 1.0 1.0 1.0
ECM assembly is shorted to ground
U1097 Loss of Speedometer Serial data at Left hand switch controls assembly\har-
6794 1.0 1.0 1.0 1.0 1.0 1.0
ECM ness is shorted to ground
U1097 Loss of Speedometer Serial data at Speedometer [39B] terminal 6/L R con-
ECM trols/ignition switch (O/W wire) is 6795 0.6 0.6 0.6 0.6 0.6 0.6
shorted to ground
U1097 Loss of Speedometer Serial data at Speedometer [39B] terminal 6 and
6801 0.5 0.5 0.5 0.5 0.5 0.5
ECM accessory fuse (O/W wire) open
U1097 Loss of Speedometer Serial data at Accessory fuse terminal R and ignition
6802 0.5 0.5 0.5 0.5 0.5 0.5
ECM switch (R/GY wire) open
U1097 Loss of Speedometer Serial data at Indicator lamp [20A]\[21A] terminal 6 (O
ECM wire) to indicator lamp is shorted to 6849 --- --- 0.4 0.4 --- ---
ground
U1097 Loss of speedometer serial data at ICM Repair TSSM connections 6709 --- --- 0.3 0.3 --- ---
U1097 Loss of speedometer serial data at ICM Repair ICM/ECM connections 6854 --- --- 0.5 0.5 --- ---
U1097 Loss of speedometer serial data at ICM Harness inspection/wiggle test/replace
6713 --- --- 0.5 0.5 --- ---
15 AMP battery fuse
U1097 Loss of speedometer serial data at ICM ECM [78B] terminal 5 (ICM [10B] termi-
nal 12) to TSSM [30B] terminal 3 (LGN/ 6718 --- --- 0.5 0.5 --- ---
V wire) is open
U1097 Loss of speedometer serial data at ICM Replace TSM/TSSM 6833 --- --- 0.7 0.7 --- ---

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-50


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1097 Loss of speedometer serial data at ICM Replace ECM/ICM 7870 --- --- 0.9 0.9 --- ---
U1255 Missing response at TSM\TSSM Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM Repair short to ground on O/W wire in
6078 1.2 1.2 --- --- 1.2 1.2
rear lighting harness
U1255 Missing response at TSM\TSSM Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at TSM\TSSM Repair speedometer connections/termi-
6747 0.4 0.4 --- --- 0.4 0.4
nals
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 1 and igni-
6867 0.4 0.4 --- --- 0.4 0.5
tion switch open/short to ground
U1255 Missing response at TSM\TSSM TSSM [30B] terminal 3 and speedome-
6753 0.6 0.6 0.6 0.6 0.6 0.6
ter [39B] terminal 2 (LGN/V wire) is open
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 5 and bat-
6758 0.4 0.4 0.4 0.4 0.4 0.4
tery fuse (BN/GY wire) is open
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 1/instru-
ment fuse/fuel gauge terminal 1(O wire) 6770 0.4 0.4 --- --- 0.4 0.4
grounded
U1255 Missing response at TSM\TSSM Replace fuel gauge 6775 0.4 0.4 --- --- 0.4 0.4
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 7 and chas-
6776 0.5 0.5 0.4 0.4 0.5 0.5
sis ground (BLK wire) is open
U1255 Missing response at TSM\TSSM Access instruments\wiggle test\replace
6781 0.3 0.3 --- --- 0.3 0.3
accessory fuse
U1255 Missing response at TSM\TSSM Replace ignition switch 6782 0.4 0.4 --- --- 0.4 0.4
U1255 Missing response at TSM\TSSM Rear lighting harness\taillamp assembly
6783 1.1 1.1 --- --- 1.1 1.1
(O/W wire) is shorted to ground
U1255 Missing response at TSM\TSSM Replace rear stop light switch 6787 0.5 0.5 --- --- 0.5 0.5
U1255 Missing response at TSM\TSSM Headlamp [38] terminal 1 (O/W wire) is
6788 0.4 0.4 --- --- 0.4 0.4
shorted to ground
U1255 Missing response at TSM\TSSM Right hand switch controls\harness
6789 1.0 1.0 --- --- 1.0 1.0
assembly is shorted to ground
U1255 Missing response at TSM\TSSM Left hand switch controls assembly\har-
6794 1.0 1.0 --- --- 1.0 1.0
ness is shorted to ground

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-51


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 6/L R con-
trols/ignition switch (O/W wire) is 6795 0.6 0.6 --- --- 0.6 0.6
shorted to ground
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 6 and
6801 0.5 0.5 --- --- 0.5 0.5
accessory fuse (O/W wire) open
U1255 Missing response at TSM\TSSM Accessory fuse terminal R and ignition
6802 0.5 0.5 --- --- 0.5 0.5
switch (R/GY wire) open
U1255 Missing response at ICM Repair TSSM connections 6709 --- --- 0.3 0.3 --- ---
U1255 Missing response at ICM ICM [10B] terminal 12 to TSSM [30B]
6718 --- --- 0.5 0.5 --- ---
terminal 3 (LGN/V wire) is open
U1255 Missing response at ICM Repair ICM connections 6854 --- --- 0.5 0.5 --- ---
U1255 Missing response at ICM Replace ICM 7913 --- --- 0.6 0.6 --- ---
U1255 Missing response at Speedometer TSSM [30B] terminal 2 and ignition fuse
6071 --- --- 0.4 0.4 --- ---
is open
U1255 Missing response at Speedometer Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at Speedometer TSSM [30B] terminal 12 (BK wire) is
6710 0.5 0.5 0.4 0.4 0.5 0.5
open
U1255 Missing response at Speedometer Replace TSM/TSSM 6717 0.8 0.8 0.7 0.7 0.8 0.8
U1255 Missing response at Speedometer Repair speedometer connections/termi-
6747 0.4 0.4 --- --- 0.4 0.4
nals
U1255 Missing response at Speedometer TSSM [30B] terminal 1 and ignition fuse
6749 0.6 0.6 0.5 0.5 0.6 0.6
open/short to ground
U1255 Missing response at Speedometer TSSM [30B] terminal 3 and speedome-
6753 0.6 0.6 0.6 0.6 0.6 0.6
ter [78B] terminal 2 (LGN/V wire) is open
U1255 Missing response at Speedometer Inspect/main wiring harness/replace 15
7159 0.4 0.4 --- --- 0.4 0.4
amp battery fuse
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to speedometer
6036 0.7 0.7 --- --- 0.7 0.7
[39B] terminal 2 (LGN/V wire) is open
U1300 ECM/ICM serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3
U1300 ECM/ICM serial data low Repair tachometer connections 6711 --- --- --- --- --- 0.4

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-52


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM [10B] termi-
nal 12) to TSSM [30B] terminal 3 (LGN/ 6718 0.5 0.5 0.5 0.5 0.5 0.5
V wire) is open
U1300 ECM/ICM serial data low ECM [78B] terminal 5 and tachometer
6720 --- --- --- --- --- 0.8
[108B] terminal 2 is open
U1300 ECM/ICM serial data low Repair speedometer connections/termi-
6747 0.4 0.4 0.4 0.4 0.4 0.4
nals
U1300 ECM/ICM serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6
U1300 ECM/ICM serial data low Replace tachometer 6803 --- --- --- --- --- 0.6
U1300 ECM/ICM serial data low ICM [10B] terminal 12 to speedometer
6836 --- --- 0.6 0.6 --- ---
[39B] terminal 2 (LGN/V wire) is open
U1300 ECM/ICM serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3
U1300 ECM/ICM serial data low Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9
U1300 ECM/ICM serial data low ECM [78B] terminal 5 (ICM [10B] termi-
nal 12)/TSSM [30] terminal 3/speedom-
7994 0.4 0.4 0.4 0.4 0.4 0.4
eter [39B]terminal 2 (LGN/V wire)
grounded
U1300 ECM/ICM serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 --- --- 0.5 0.5
minal 3 (LGN/V wire) is open
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 to speedometer
6036 0.7 0.7 --- --- 0.7 0.7
[39B] terminal 2 (LGN/V wire) is open
U1300 TSM\TSSM serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3
U1300 TSM\TSSM serial data low Repair tachometer connections 6711 --- --- --- --- --- 0.4
U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to TSSM [30B]
6718 --- --- 0.5 0.5 --- ---
terminal 3 (LGN/V wire) is open
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 and tachometer
6720 --- --- --- --- --- 0.8
[108B] terminal 2 is open
U1300 TSM\TSSM serial data low Repair speedometer connections/termi-
6747 0.4 0.4 0.4 0.4 0.4 0.4
nals
U1300 TSM\TSSM serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-53


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1300 TSM\TSSM serial data low Replace tachometer 6803 --- --- --- --- --- 0.6
U1300 TSM\TSSM serial data low ICM [10B] terminal 12 to speedometer
6836 --- --- 0.6 0.6 --- ---
[39B] terminal 2 (LGN/V wire) is open
U1300 TSM\TSSM serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3
U1300 TSM\TSSM serial data low Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 (ICM [10B] termi-
nal 12)/TSSM [30B] terminal 3/speed-
7994 0.4 0.4 0.4 0.4 0.4 0.4
ometer [39B] terminal 2 (LGN/V wire)
grounded
U1300 TSM\TSSM serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 --- --- 0.5 0.5
minal 3 (LGN/V wire) is open
U1300 Speedometer serial data low ECM [78B] terminal 5 to speedometer
6036 0.7 0.7 --- --- 0.7 0.7
terminal 2 (LGN/V wire) is open
U1300 Speedometer serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3
U1300 Speedometer serial data low Repair tachometer connections 6711 --- --- --- --- --- 0.4
U1300 Speedometer serial data low ICM [10B] terminal 12 to TSSM [30B]
6718 --- --- 0.5 0.5 --- ---
terminal 3 (LGN/V wire) is open
U1300 Speedometer serial data low ECM [78B] terminal 5 and tachometer
6720 --- --- --- --- --- 0.8
[108B] terminal 2 is open
U1300 Speedometer serial data low Repair speedometer connections/termi-
6747 0.4 0.4 0.4 0.4 0.4 0.4
nals
U1300 Speedometer serial data low Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6
U1300 Speedometer serial data low Replace tachometer 6803 --- --- --- --- --- 0.6
U1300 Speedometer serial data low ICM [10B] terminal 12 to speedometer
6836 --- --- 0.6 0.6 --- ---
[39B] terminal 2 (LGN/V wire) is open
U1300 Speedometer serial data low Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3
U1300 Speedometer serial data low Replace ICM/ECM and reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-54


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1300 Speedometer serial data low ECM [78B] terminal 5(ICM [10B] termi-
nal 12)/TSSM [30] terminal 3/speedom-
7994 0.4 0.4 0.4 0.4 0.4 0.4
eter [39B] terminal 2 (LGN/V wire)
grounded
U1300 Speedometer serial data low Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9
U1300 Speedometer serial data low ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 --- --- 0.5 0.5
minal 3 (LGN/V wire) is open
U1300 Tachometer serial data low ECM [78B] terminal 5 to speedometer
6036 --- --- --- --- --- 0.7
[39B] terminal 2 (LGN/V wire) is open
U1300 Tachometer serial data low Repair TSM/TSSM connections 6709 --- --- --- --- --- 0.3
U1300 Tachometer serial data low Repair tachometer connections 6711 --- --- --- --- --- 0.4
U1300 Tachometer serial data low ICM [10B] terminal 12 to TSSM [30B]
6718 --- --- 0.5 0.5 --- ---
terminal 3 (LGN/V wire) is open
U1300 Tachometer serial data low ECM [78B] terminal 5 and tachometer
6720 --- --- --- --- --- 0.8
[108B] terminal 2 is open
U1300 Tachometer serial data low Repair speedometer connections/termi-
6747 --- --- --- --- --- 0.4
nals
U1300 Tachometer serial data low Replace speedometer 6765 --- --- --- --- --- 0.6
U1300 Tachometer serial data low Replace tachometer 6803 --- --- --- --- --- 0.6
U1300 Tachometer serial data low ICM [10B] terminal 12 to speedometer
6836 --- --- 0.6 0.6 --- ---
[39B] terminal 2 (LGN/V wire) is open
U1300 Tachometer serial data low Repair ICM/ECM connections 6854 --- --- --- --- --- 0.3
U1300 Tachometer serial data low Replace ICM/ECM & reprogram 7993 --- --- --- --- --- 0.9
U1300 Tachometer serial data low ECM [78B] terminal 5 (ICM [10B] termi-
nal 12)/TSSM [30B] terminal 3/speed-
7994 --- --- --- --- --- 0.4
ometer [39B] terminal 2 (LGN/V wire)
grounded
U1300 Tachometer serial data low Replace TSM/TSSM 7998 --- --- --- --- --- 0.9
U1300 Tachometer serial data low ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 --- --- 0.5 0.5
minal 3 (LGN/V wire) is open
U1301 ECM/ICM serial data high ECM [78B] terminal 5 to speedometer
6036 0.7 0.7 --- --- 0.7 0.7
[39B] terminal 2 (LGN/V wire) is open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-55


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1301 ECM/ICM serial data high Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3
U1301 ECM/ICM serial data high Repair tachometer connections 6711 --- --- --- --- --- 0.4
U1301 ECM/ICM serial data high ICM [10B] terminal 12 to TSSM [30B]
6718 --- --- 0.5 0.5 --- ---
terminal 3 (LGN/V wire) is open
U1301 ECM/ICM serial data high ECM [78B] terminal 5 and tachometer
6720 --- --- --- --- --- 0.8
[108B] terminal 2 is open
U1301 ECM/ICM serial data high Ground and ECM [78B] terminal 10 and
6746 0.5 0.5 --- --- 0.5 0.5
28 (ICM [10B] terminal 5) are open
U1301 ECM/ICM serial data high Repair speedometer connections/termi-
6747 0.4 0.4 0.4 0.4 0.4 0.4
nals
U1301 ECM/ICM serial data high Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6
U1301 ECM/ICM serial data high Replace tachometer 6803 --- --- --- --- --- 0.6
U1301 ECM/ICM serial data high ICM [10B] terminal 12 to speedometer
6836 --- --- 0.6 0.6 --- ---
[39B] terminal 2 (LGN/V wire) is open
U1301 ECM/ICM serial data high ICM [10B] terminal 5 and chassis
6837 --- --- 0.3 0.3 --- ---
ground (BK wire) is open
U1301 ECM/ICM serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3
U1301 ECM/ICM serial data high Data link [91A] terminal 3/ECM [78B]
terminal 5 (ICM [10B] terminal 12)/
TSSM [30B] terminal 3/speedometer 6865 0.5 0.5 0.6 0.6 0.5 0.5
[39B] terminal 2 (LGN/V wire) shorted to
voltage
U1301 ECM/ICM serial data high Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9
U1301 ECM/ICM serial data high Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9
U1301 ECM/ICM serial data high ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 --- --- 0.5 0.5
minal 3 (LGN/V wire) is open
U1301 TSM\TSSM serial data high ECM [78B] terminal 5 to speedometer
6036 0.7 0.7 --- --- 0.7 0.7
[39B] terminal 2 (LGN/V wire) is open
U1301 TSM\TSSM serial data high Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3
U1301 TSM\TSSM serial data high Repair tachometer connections 6711 --- --- --- --- --- 0.4

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-56


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1301 TSM\TSSM serial data high ICM [10B] terminal 12 to TSSM [30B]
6718 --- --- 0.5 0.5 --- ---
terminal 3 (LGN/V wire) is open
U1301 TSM\TSSM serial data high ECM [78B] terminal 5 and tachometer
6720 --- --- --- --- --- 0.8
[108B] terminal 2 is open
U1301 TSM\TSSM serial data high Ground and ECM [78B] terminal 10 and
6746 0.5 0.5 --- --- 0.5 0.5
28 (ICM [10B] terminal 5) are open
U1301 TSM\TSSM serial data high Repair speedometer connections/termi-
6747 0.4 0.4 0.4 0.4 0.4 0.4
nals
U1301 TSM\TSSM serial data high Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6
U1301 TSM\TSSM serial data high Replace tachometer 6803 --- --- --- --- --- 0.6
U1301 TSM\TSSM serial data high ICM [10B] terminal 12 to speedometer
6836 --- --- 0.6 0.6 --- ---
[39B] terminal 2 (LGN/V wire) is open
U1301 TSM\TSSM serial data high ICM [10B] terminal 5 and chassis
6837 --- --- 0.3 0.3 --- ---
ground (BK wire) is open
U1301 TSM\TSSM serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3
U1301 TSM\TSSM serial data high Data link [91A] terminal 3/ECM [78B]
terminal 5 (ICM [10B] terminal 12)/
TSSM [30B] terminal 3/speedometer 6865 0.5 0.5 0.6 0.6 0.5 0.5
[39B] terminal 2 (LGN/V wire) shorted to
voltage
U1301 TSM\TSSM serial data high Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9
U1301 TSM\TSSM serial data high Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9
U1301 TSM\TSSM serial data high ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 --- --- 0.5 0.5
minal 3 (LGN/V wire) is open
U1301 Speedometer serial data high ECM [78B] terminal 5 to speedometer
6036 0.7 0.7 --- --- 0.7 0.7
[39B] terminal 2 (LGN/V wire) is open
U1301 Speedometer serial data high Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3 0.3
U1301 Speedometer serial data high Repair tachometer connections 6711 --- --- --- --- --- 0.4
U1301 Speedometer serial data high ICM [10B] terminal 12 to TSSM [30B]
6718 --- --- 0.5 0.5 --- ---
terminal 3 (LGN/V wire) is open
U1301 Speedometer serial data high Ground and ECM [78B] terminal 10 and
6746 0.5 0.5 --- --- 0.5 0.5
28 (ICM [10B] terminal 5) are open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-57


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1301 Speedometer serial data high Repair speedometer connections/termi-
6747 0.4 0.4 0.4 0.4 0.4 0.4
nals
U1301 Speedometer serial data high Replace speedometer 6765 0.6 0.6 0.6 0.6 0.6 0.6
U1301 Speedometer serial data high Replace tachometer 6803 --- --- --- --- --- 0.6
U1301 Speedometer serial data high ICM [10B] terminal 12 to speedometer
6836 --- --- 0.6 0.6 --- ---
[39B] terminal 2 (LGN/V wire) is open
U1301 Speedometer serial data high ICM [10B] terminal 5 and chassis
6837 --- --- 0.3 0.3 --- ---
ground (BK wire) is open
U1301 Speedometer serial data high Repair ICM/ECM connections 6854 0.3 0.3 0.5 0.5 0.3 0.3
U1301 Speedometer serial data high Data link [91A] terminal 3/ECM [78B]
terminal 5 (ICM [10B]terminal 12)/TSSM
6865 0.5 0.5 0.6 0.6 0.5 0.5
[30B] terminal 3/speedometer [39B] ter-
minal 2 (LGN/V wire) shorted to voltage
U1301 Speedometer serial data high Replace ICM/ECM & reprogram 7993 0.9 0.9 0.9 0.9 0.9 0.9
U1301 Speedometer serial data high Replace TSM/TSSM 7998 0.9 0.9 0.9 0.9 0.9 0.9
U1301 Speedometer serial data high ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 --- --- 0.5 0.5
minal 3 (LGN/V wire) is open
U1301 Tachometer serial data high ECM [78B] terminal 5 to speedometer
6036 0.7 0.7 --- --- 0.7 0.7
[39B] terminal 2 (LGN/V wire) is open
U1301 Tachometer serial data high Repair TSM/TSSM connections 6709 --- --- --- --- --- 0.3
U1301 Tachometer serial data high Repair tachometer connections 6711 --- --- --- --- --- 0.4
U1301 Tachometer serial data high ICM [10B] terminal 12 to TSSM [30B]
6718 --- --- 0.5 0.5 --- ---
terminal 3 (LGN/V wire) is open
U1301 Tachometer serial data high ECM [78B] terminal 5 (ICM [10B] termi-
nal 12) to TSSM [30B] terminal 3 (LGN/ 6720 --- --- --- --- --- 0.8
V wire) is open
U1301 Tachometer serial data high Ground and ECM [78B] terminal 10 and
6746 0.5 0.5 --- --- 0.5 0.5
28 (ICM [10B] terminal 5) are open
U1301 Tachometer serial data high Repair speedometer connections/termi-
6747 0.4 0.4 0.4 0.4 0.4 0.4
nals
U1301 Tachometer serial data high Replace speedometer 6765 0.6 0.6 --- --- 0.6 0.6

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-58


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
U1301 Tachometer serial data high Replace tachometer 6803 --- --- --- --- --- 0.6
U1301 Tachometer serial data high ICM [10B] terminal 12 to speedometer
6836 --- --- 0.6 0.6 --- ---
[39B] terminal 2 (LGN/V wire) is open
U1301 Tachometer serial data high ICM [10B] terminal 5 and chassis
6837 --- --- 0.3 0.3 --- ---
ground (BK wire) is open
U1301 Tachometer serial data high Repair ICM/ECM connections 6854 0.3 0.3 --- --- 0.3 0.3
U1301 Tachometer serial data high Data link [91A] terminal 3/ECM [78B]
terminal 5 (ICM [0B] terminal 12)/TSSM
6865 0.5 0.5 --- --- 0.5 0.5
[30B] terminal 3/speedometer [39B] ter-
minal 2 (LGN/V wire) shorted to voltage
U1301 Tachometer serial data high Replace ICM/ECM & reprogram 7993 0.9 0.9 --- --- 0.9 0.9
U1301 Tachometer serial data high Replace TSM/TSSM 7998 0.9 0.9 --- --- 0.9 0.9
U1301 Tachometer serial data high ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 --- --- 0.5 0.5
minal 3 (LGN/V wire) is open
DRIVEABILITY/SYMPTOMS
Emits black smoke Replace fuel injector 7596 2.0 2.0 --- --- 2.0 2.0
Emits black smoke Replace MAP sensor 7597 2.0 2.0 --- --- 2.0 2.0
Emits black smoke Replace engine temperature sensor 7598 2.0 2.0 --- --- 2.0 2.0
Emits black smoke Replace fuel pressure regulator 7480 1.0 1.0 --- --- 1.0 1.0
Emits black smoke Replace ECM and reprogram 7601 2.2 2.2 --- --- 2.2 2.2
Emits black smoke Replace carburetor 7518 --- --- 0.8 0.8 --- ---
Engine cranks but will not start Replace spark plugs 7134 0.4 0.4 0.5 0.5 0.4 0.4
Engine cranks but will not start Repair spark plug wire connections 7136 0.7 0.7 0.5 0.5 0.7 0.7
Engine cranks but will not start Replace spark plug wire 7138 0.7 0.7 0.5 0.5 0.7 0.7
Engine cranks but will not start Clean or replace fuel filter screen 7163 0.8 0.8 --- --- 0.8 0.8
Engine cranks but will not start Repair/replace fuel pump/pressure reg-
7164 1.0 1.0 --- --- 1.0 1.0
ulator/fuel line/fuel filter
Engine cranks but will not start Repair starting system; use in conjunc-
7166 0.2 0.2 0.3 0.3 0.2 0.2
tion with additional code(s)
Engine cranks but will not start Repair/replace vacuum operated fuel
7167 --- --- 0.7 0.7 --- ---
valve

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-59


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Engine cranks but will not start Repair/replace vacuum operated fuel
7168 --- --- 0.7 0.7 --- ---
valve vacuum hose
Engine cranks but will not start Replace or clean fuel filter 7169 --- --- 0.7 0.7 --- ---
Engine cranks but will not start Repair fuel pump connections or con-
7171 0.6 0.6 --- --- 0.6 0.6
nections in fuel pump connector [141]
Engine cranks but will not start ICM [10B] terminal 7 and ignition coil
[83B] terminal A (Y/BE wire) is open/ 7172 --- --- 0.7 0.7 --- ---
grounded
Engine cranks but will not start Fuel pump fuse terminal G to fuel pump
7173 0.6 0.6 --- --- 0.6 0.6
[141B] terminal A (O/GY) is open
Engine cranks but will not start ICM [10B] terminal 8 and crankshaft
position sensor [79B] terminal 1(R wire) 7174 --- --- 0.7 0.7 --- ---
is open/grounded
Engine cranks but will not start ICM [10B] terminal 9 and crankshaft
position sensor [79B] terminal 2 (B wire) 7176 --- --- 0.7 0.7 --- ---
is open
Engine cranks but will not start Replace crankshaft position sensor 7177 --- --- 0.7 0.7 --- ---
Engine cranks but will not start ICM [10B] terminal 8/crankshaft position
sensor [79B] terminal 1(R wire) short to
7178 --- --- 0.7 0.7 --- ---
ICM terminal 9/crankshaft position sen-
sor terminal 2 (BK wire)
Engine cranks but will not start Repair crankshaft position sensor con-
7179 --- --- 0.7 0.7 --- ---
nections
Engine cranks but will not start Replace 15 amp fuse 7181 0.6 0.6 --- --- 0.6 0.6
Engine cranks but will not start Replace battery 7185 0.5 0.5 0.5 0.5 0.5 0.5
Engine cranks but will not start ICM [10B] terminal 1 and ignition coil
7187 --- --- 0.6 0.6 --- ---
[83B] terminal B (W/BK wire) is open
Engine cranks but will not start Repair engine compression; use in con-
7210 0.5 0.5 0.6 0.6 0.5 0.5
junction with additional code(s)
Engine cranks but will not start Repair ignition coil connections or
7226 0.8 0.8 0.6 0.6 0.8 0.8
replace ignition coil

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-60


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Engine cranks but will not start Fuel pump [141B] terminal D [141] and
7340 0.6 0.6 --- --- 0.6 0.6
chassis ground 1 (BK wire) is open
Engine cranks but will not start Fuel pump fuse terminal G to fuel pump
[141B] terminal A (O/GY) is shorted to 7380 0.4 0.4 --- --- 0.4 0.4
ground-replace 15 amp pump fuse
Engine cranks but will not start Replace fuel pump or repair fuel pump
7415 0.9 0.9 --- --- 0.9 0.9
connections in tank
Engine cranks but will not start Fuel pump fuse terminal H to system
7441 0.4 0.4 --- --- 0.4 0.4
relay terminal 87 (Y/GN) is open
Engine cranks but will not start Replace ECM\ICM 7450 0.6 0.6 0.9 0.9 0.6 0.6
Engine cranks but will not start Replace throttle position sensor 7595 1.1 1.1 --- --- 1.1 1.1
Engine cranks but will not start Repair or replace carburetor 7609 --- --- 1.4 1.4 --- ---
Engine cranks but will not start Replace injector 7992 0.7 0.7 --- --- 0.7 0.7
Starts Hard; Starts and stalls (Carb) Replace spark plugs 7134 0.4 0.4 0.5 0.5 0.4 0.4
Starts Hard; Starts and stalls (Carb) Repair spark plug wire connections 7136 0.7 0.7 0.5 0.5 0.7 0.7
Starts Hard; Starts and stalls (Carb) Replace spark plug wire 7138 0.7 0.7 0.5 0.5 0.7 0.7
Starts Hard Clean or replace fuel filter screen 7163 0.8 0.8 --- --- 0.8 0.8
Starts Hard Repair/replace fuel pump/pressure reg-
7164 1.0 1.0 --- --- 1.0 1.0
ulator/fuel line/fuel filter
Starts Hard; Starts and stalls (Carb) Repair starting system; use in conjunc-
7166 0.2 0.2 0.3 0.3 0.2 0.2
tion with additional code(s)
Starts Hard; Starts and stalls (Carb) Repair/replace vacuum operated fuel
7167 --- --- 0.7 0.7 --- ---
valve
Starts Hard; Starts and stalls (Carb) Repair/replace vacuum operated fuel
7168 --- --- 0.7 0.7 --- ---
valve vacuum hose
Starts Hard; Starts and stalls (Carb) Replace or clean fuel filter 7169 --- --- 0.7 0.7 --- ---
Starts Hard Repair fuel pump connections or con-
7171 0.6 0.6 --- --- 0.6 0.6
nections in fuel pump connector [141]
Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 7 and ignition coil
[83B] terminal A (Y/BE wire) is open/ 7172 --- --- 0.7 0.7 --- ---
grounded

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-61


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Starts Hard Fuel pump fuse terminal G to fuel pump
7173 0.6 0.6 --- --- 0.6 0.6
[141B] terminal A (O/GY) is open
Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 8 and crankshaft
position sensor [79B] terminal 1(R wire) 7174 --- --- 0.7 0.7 --- ---
is open/grounded
Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 9 and crankshaft
position sensor [79B] terminal 2 (B wire) 7176 --- --- 0.7 0.7 --- ---
is open
Starts Hard; Starts and stalls (Carb) Replace crankshaft position sensor 7177 --- --- 0.7 0.7 --- ---
Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 8/crankshaft position
sensor [79B] terminal 1(R wire) short to
7178 --- --- 0.7 0.7 --- ---
ICM terminal 9/crankshaft position sen-
sor terminal 2 (BK wire)
Starts Hard; Starts and stalls (Carb) Repair crankshaft position sensor con-
7179 --- --- 0.7 0.7 --- ---
nections
Starts Hard Replace 15 amp fuse 7181 0.6 0.6 --- --- 0.6 0.6
Starts Hard; Starts and stalls (Carb) Replace battery 7185 0.5 0.5 0.5 0.5 0.5 0.5
Starts Hard; Starts and stalls (Carb) ICM [10B] terminal 1 and ignition coil
7187 --- --- 0.6 0.6 --- ---
[83B] terminal B (W/BK wire) is open
Starts Hard; Starts and stalls (Carb) Repair engine compression; use in con-
7210 0.5 0.5 0.6 0.6 0.5 0.5
junction with additional code(s)
Starts Hard; Starts and stalls (Carb) Repair ignition coil connections or
7226 0.8 0.8 0.6 0.6 0.8 0.8
replace ignition coil
Starts Hard Fuel pump [141B] terminal D [141] and
7340 0.6 0.6 --- --- 0.6 0.6
chassis ground 1 (BK wire) is open
Starts Hard Fuel pump fuse terminal G to fuel pump
[141B] terminal A (O/GY) is shorted to 7380 0.4 0.4 --- --- 0.4 0.4
ground-replace 15 amp pump fuse
Starts Hard Replace fuel pump or repair fuel pump
7415 0.9 0.9 --- --- 0.9 0.9
connections in tank
Starts Hard Fuel pump fuse terminal H to system
7441 0.4 0.4 --- --- 0.4 0.4
relay terminal 87 (Y/GN) is open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-62


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Starts Hard; Starts and stalls (Carb) Replace ECM\ICM 7450 0.6 0.6 0.9 0.9 0.6 0.6
Starts Hard Replace throttle position sensor 7595 1.1 1.1 --- --- 1.1 1.1
Starts Hard; Starts and stalls (Carb) Repair or replace carburetor 7609 1 --- 1.4 1.4 --- ---
Starts Hard Replace injector 7992 0.7 0.7 --- --- 0.7 0.7
Starts, then stalls EFI Replace fuel filter or clean fuel pump
7013 0.8 0.8 --- --- 0.8 0.8
screen
Starts, then stalls EFI Repair/replace fuel pump/pressure reg-
7014 0.8 0.8 --- --- 0.8 0.8
ulator/fuel line/fuel filter
Starts, then stalls EFI Replace ECM\ICM 7450 0.6 0.6 --- --- 0.6 0.6
No check engine lamp Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp Main fuse terminal A to battery fuse ter-
6745 0.3 0.3 0.3 0.3 0.3 0.3
minal J (R wire) open
No check engine lamp Replace tachometer 6772 0.4 0.4 --- --- 0.4 0.4
No check engine lamp Replace ECM/ICM 7130 0.7 0.7 0.6 0.6 0.7 0.7
No check engine lamp Repair ECM/ICM connections 7141 0.4 0.4 --- --- 0.4 0.4
No check engine lamp Speedometer [39B] terminal 5 and bat-
7154 0.4 0.4 0.4 0.4 0.4 0.4
tery fuse (BN/GY wire) is open
No check engine lamp Speedometer [39B] terminal 5 and bat-
7158 0.3 0.3 --- --- 0.3 0.3
tery fuse (BN/GY wire) is grounded
No check engine lamp Inspect/main wiring harness/replace 15
7159 0.4 0.4 0.2 0.2 0.4 0.4
Amp battery fuse
No check engine lamp Replace security siren 7161 0.3 0.3 0.4 0.4 0.3 0.3
No check engine lamp TSM/TSSM [30B] terminal 1/speedome-
ter [39B] terminal 5/siren [142B] terminal 7162 0.4 0.4 0.5 0.5 0.4 0.4
A (BN/GY), is shorted to ground
No check engine lamp ECM [78B] terminal 13 and right hand
control [22A] terminal 4 (W/BK wire) 7290 0.4 0.4 0.5 0.5 0.4 0.4
open
No check engine lamp Replace engine stop switch 7295 0.7 0.7 1.0 1.0 0.7 0.7
No check engine lamp Engine stop switch [22A] terminal 3 and
7303 0.5 0.5 0.4 0.4 0.5 0.5
ignition fuse (GY wire) is open

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-63


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
No check engine lamp Replace ECM/ICM 7305 0.7 0.7 0.6 0.6 0.7 0.7
No check engine lamp Replace TSM/TSSM 7306 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp Battery ground and ECM [78B] terminal
7310 0.4 0.4 0.3 0.3 0.4 0.4
10 and 28 (ICM [10B] terminal 5) open
No check engine lamp Replace speedometer 7311 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp ECM [78B] terminal 5 (ICM [10B] termi-
nal 12)/data link [91A] terminal 3/speed- 7314 0.4 0.4 0.3 0.3 0.4 0.4
ometer [39B] 2 (LGN/V wire) open
No check engine lamp Repair ECM/ICM connections 7980 0.3 0.3 0.3 0.3 0.3 0.3
Misfire at idle or under load Repair intake leak 7486 --- --- 1.3 1.3 --- ---
Misfire at idle or under load Replace spark plugs 7134 0.4 0.4 0.5 0.5 0.4 0.4
Misfire at idle or under load Repair spark plug wire connections 7136 0.7 0.7 0.5 0.5 0.7 0.7
Misfire at idle or under load Replace spark plug wire 7138 0.7 0.7 0.5 0.5 0.7 0.7
Misfire at idle or under load Replace ignition coil 7139 0.6 0.6 0.5 0.5 0.6 0.6
Misfire at idle or under load Replace fuel injector 7144 0.9 0.9 --- --- 0.9 0.9
Misfire at idle or under load Replace ECM 7149 0.9 0.9 --- --- 0.9 0.9
Misfire at idle or under load Replace MAP sensor 7152 0.6 0.6 1.0 1.0 0.6 0.6
Misfire at idle or under load ECM [78B] terminal 28 and battery neg-
7153 0.5 0.5 --- --- 0.5 0.5
ative has high resistance to ground
Misfire at idle or under load Clean or replace fuel filter screen 7163 0.8 0.8 --- --- 0.8 0.8
Misfire at idle or under load Repair/replace fuel pump/pressure reg-
7164 1.0 1.0 --- --- 1.0 1.0
ulator/fuel line/fuel filter
Misfire at idle or under load Replace carburetor 7609 --- --- 1.4 1.4 --- ---
Rough or rolling idle Repair intake leak 7486 --- --- 1.3 1.3 --- ---
Rough or rolling idle Replace spark plugs 7134 0.4 0.4 0.5 0.5 0.4 0.4
Rough or rolling idle Repair spark plug wire connections 7136 0.7 0.7 0.5 0.5 0.7 0.7
Rough or rolling idle Replace spark plug wire 7138 0.7 0.7 0.5 0.5 0.7 0.7
Rough or rolling idle Replace ignition coil 7139 0.6 0.6 0.5 0.5 0.6 0.6
Rough or rolling idle Replace fuel injector 7144 0.9 0.9 --- --- 0.9 0.9
Rough or rolling idle Replace ECM 7149 0.9 0.9 --- --- 0.9 0.9

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-64


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 4-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE FRW FBW/FWW FDV FXV FYW FHW/FTW
Rough or rolling idle Replace MAP sensor 7152 0.6 0.6 1.0 1.0 0.6 0.6
Rough or rolling idle ECM [78B] terminal 28 and battery neg-
7153 0.5 0.5 --- --- 0.5 0.5
ative has high resistance to ground
Rough or rolling idle Clean or replace fuel filter screen 7163 0.8 0.8 --- --- 0.8 0.8
Rough or rolling idle Repair/replace fuel pump/pressure reg-
7164 1.0 1.0 --- --- 1.0 1.0
ulator/fuel line/fuel filter
Rough or rolling idle Replace carburetor 7609 --- --- 1.4 1.4 --- ---
Hesitates, poor driveability Repair intake leak 7486 --- --- 1.3 1.3 --- ---
Hesitates, poor driveability Replace spark plugs 7134 --- --- 0.5 0.5 --- ---
Hesitates, poor driveability Repair spark plug wire connections 7136 --- --- 0.5 0.5 --- ---
Hesitates, poor driveability Replace spark plug wire 7138 --- --- 0.5 0.5 --- ---
Hesitates, poor driveability Replace ignition coil 7139 --- --- 0.5 0.5 --- ---
Hesitates, poor driveability Replace MAP sensor 7152 --- --- 1.0 1.0 --- ---
Hesitates, poor driveability Replace carburetor 7609 --- --- 1.4 1.4 --- ---

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-65


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

FRW FLHRC-I FBW FLHR-I FWW FLHR-I SHRINE FDV FLHR FXV FLHRS
FYW FLHRS-I FHW FLHP-I FTW FLHPE-I (CA AND JAPAN)

Revised 7/13/05 2006 FLHR MODELS Page 4-66


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006 DYNA MODELS

Table 5-1. Service


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
NEW
Set-up and pre-delivery --- 2.1 2.1 2.1 2.1 2.1
1,000 mile service --- 2.0 2.0 2.0 2.0 2.0
REGULAR
5,000 mile maintenance --- 2.0 2.0 2.0 2.0 2.0
10,000 mile maintenance --- 3.0 3.0 3.0 3.0 3.0
Addition to 20k Maintenance Change Fork oil 0.7 0.7 0.7 0.7 0.7
Change Transmission lube 0.1 0.1 0.1 0.1 0.1

Table 5-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2 0.2 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0 1.0 1.0 1.0
DRIVE
Adjust secondary belt --- 0.2 0.2 0.2 0.2 0.2
Replace secondary belt 2011 2.1 2.1 2.1 2.1 2.1

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-1


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
Replace rear wheel sprocket 2021 0.8 0.8 0.8 0.8 0.8
WHEELS
Replace tire includes balancing front 2106 0.6 0.6 0.6 0.6 0.6
rear 2111 0.7 0.7 0.7 0.7 0.7
Replace wheel assembly - includes disc and sprocket front 2113 0.8 0.8 0.8 0.8 0.8
exchange and balancing rear 2114 0.9 0.9 0.9 0.9 0.9
Replace rim, hub or spokes front 2116 2.3 2.3 2.3 2.2 2.2
rear 2121 2.3 2.3 2.3 2.3 2.3
Replace wheel bearings front 2136 0.5 0.5 0.5 0.5 0.5
rear 2141 0.6 0.6 0.6 0.6 0.6
True spoked wheel 2156 0.4 0.4 0.4 0.4 0.4
HANDLEBARS
Replace handlebars 2206 0.5 0.5 0.5 0.5 0.8
Replace clutch hand lever 2221 0.2 0.2 0.2 0.2 0.2
Replace clutch hand lever bracket 2226 0.2 0.2 0.2 0.2 0.2
Replace throttle control 2231 0.4 0.4 0.4 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6 0.6
Replace both rubber handlebar mounts 2246 0.5 0.5 0.5 0.5 0.5
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2
Replace handlebar riser one or both 2253 0.4 0.4 0.4 0.4 0.4
Replace handlebar clamp one or both 2254 0.1 0.1 0.1 0.1 0.1
FRAME/SWING ARM/FRONT FORK
Replace frame includes removal and installation of all accesso-
2306 10.0 10.0 10.0 10.0 10.0
ries and motorcycle components
Replace foot pegs each 2307 0.1 0.1 0.1 0.1 0.1
Replace foot peg mount (to frame/swingarm) 2308 0.2 0.2 0.2 0.2 0.2
Replace front fork assembly 2311 2.1 2.1 2.1 2.1 2.1
Replace lower fork bracket and stem 2316 2.1 2.1 2.1 2.1 2.1

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-2


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
Replace steering head cups and bearings, including
2321 2.1 2.1 2.1 2.1 2.1
bearing adjustment
Replace upper fork bracket 2326 0.7 0.7 0.7 0.7 0.7
Replace fork lock 2330 0.3 0.3 0.3 0.3 0.3
Adjust steering head bearings At PDI Only 2290 0.4 0.4 0.4 0.4 0.4
Change front fork oil both sides --- 0.8 0.8 0.8 0.8 0.8
Service or replace fork slider and/or seal includes one side 2341 0.9 0.9 0.9 0.9 0.9
removal, disassembly, cleaning, inspection, replacing both sides
bushings, assembly and installation 2342 1.5 1.5 1.5 1.5 1.5

Replace fork side one side 2346 0.6 0.6 0.6 0.6 0.6
both sides 2351 0.8 0.8 0.8 0.8 0.8
Replace fork tube includes removal, disassembly, one side 2356 0.9 0.9 0.9 0.9 0.9
cleaning, inspection, replacing parts, servicing damper both sides
tube, assembly and installation 2361 1.5 1.5 1.5 1.5 1.5

Replace rear swing arm and/or bushings 2366 2.0 2.0 2.0 2.0 2.0
Replace rear fork pivot shaft 2368 0.5 0.5 0.5 0.5 0.5
Replace rear shock absorber assembly one side 2371 0.2 0.2 0.2 0.2 0.2
both sides 2376 0.4 0.4 0.4 0.4 0.4
Replace rear shock absorber component(s) one side 2381 0.3 0.3 0.3 0.3 0.3
both sides 2386 0.6 0.6 0.6 0.6 0.6
Replace jiffy stand spring and/or stand 2396 0.3 0.3 0.3 0.3 0.3
rubber bumper 2399 0.1 0.1 0.1 0.1 0.1
Replace motor rubber mount rear 2395 0.5 0.5 0.5 0.5 0.5
front 2398 0.2 0.2 0.2 0.2 0.2
BRAKES
Replace hydraulic brake line includes filling/bleeding front 2406 0.3 0.3 0.3 0.3 0.3
brakes rear 2411 0.3 0.3 0.3 0.3 0.3
Replace rear master cylinder 2414 0.5 0.5 0.5 0.5 0.5
Replace brake pads front each caliper 2416 0.1 0.1 0.1 0.1 0.1
rear 2421 0.1 0.1 0.1 0.1 0.1

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-3


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
Replace brake caliper includes filling/bleeding brakes front 2426 0.4 0.4 0.4 0.4 0.4
rear 2431 0.6 0.6 0.6 0.6 0.6
Replace brake disc front each side 2436 0.3 0.3 0.3 0.3 0.3
rear 2441 0.8 0.8 0.8 0.8 0.8
Bleed brake caliper one or two front calipers or rear caliper 2446 0.2 0.2 0.2 0.2 0.2
Overhaul brake caliper includes filling/bleeding brakes front each caliper 2451 0.6 0.6 0.6 0.6 0.6
rear 2456 0.8 0.8 0.8 0.8 0.8
Replace master cylinder assembly includes filling/ front 2461 0.4 0.4 0.4 0.4 0.4
bleeding brakes rear 2466 0.5 0.5 0.5 0.5 0.5
Rebuild master cylinder assembly includes filling/ front 2471 0.6 0.6 0.6 0.6 0.6
bleeding brakes rear 2476 0.7 0.7 0.7 0.7 0.7
Replace rear brake pedal 2492 0.3 0.3 0.3 0.3 0.3
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1
SEATS/FENDERS/TANKS
Replace seat 2506 0.1 0.1 0.1 0.1 0.1
Replace fender front 2526 0.3 0.3 0.3 0.3 0.3
Replace fender rear (includes replacing wire conduit) 2531 1.1 1.1 1.1 1.1 1.1
Replace wire conduit 2533 0.2 0.2 0.2 0.2 0.2
Replace rear fender chrome support cover one only 2536 0.3 0.3 0.3 0.3 0.3
Replace fuel tank assembly 2541 0.9 0.9 0.9 0.9 0.9
Replace fuel tank valve 2561 0.7 0.7 0.7 0.7 0.7
Replace fuel tank gauge 2563 0.3 0.3 0.2 0.2 0.2
Replace fuel tank console/fuel filler trim ring 2557 0.2 0.2 0.2 0.2 0.2
Replace fuel tank top plate/gasket 2549 0.6 0.6 0.6 0.6 0.6
Replace fuel tank gauge sending unit 2564 0.6 0.6 0.6 0.6 0.6
Replace any hose 2576 0.3 0.3 0.3 0.3 0.3

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-4


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
Replace oil filter 2582 0.1 0.1 0.1 0.1 0.1
Replace license plate holder 2590 0.2 0.2 0.2 0.2 0.2
BELT GUARDS
Replace debris deflector 2616 0.2 0.2 0.2 0.2 0.2
Replace belt guard 2620 0.2 0.2 0.2 0.2 0.2
EXHAUST SYSTEM
Replace complete exhaust system and/or gaskets 2626 0.6 0.6 0.6 0.6 0.6
Replace exhaust pipe front 2631 0.3 0.3 0.3 0.3 0.3
rear 2636 0.3 0.3 0.3 0.3 0.3
Replace any muffler 2646 0.2 0.2 0.2 0.2 0.2
Replace any exhaust shield 2661 0.1 0.1 0.1 0.1 0.1
Replace muffler support 2666 0.2 0.2 0.2 0.2 0.2

Table 5-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
GENERAL
Remove and install engine- includes RRI oil passage California vehicles only
3006 4.1 4.1 4.1 4.1 4.1
gasket
Remove and install engine- includes RRI oil passage
3006 4.0 4.0 4.0 4.0 4.0
gasket
Replace and adjust stabilizer top 3005 0.7 0.7 0.7 0.7 0.7
CYLINDER HEAD
Recondition cylinder head includes removal of head front head 3101 3.5 3.5 3.5 3.5 3.5
and gasket, remove carbon, service valve guides, grind rear head 3103 3.5 3.5 3.5 3.5 3.5
valves and seats, test springs and install head and gas-
both heads 3104 4.1 4.1 4.1 4.1 4.1
kets.

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-5


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
Replace cylinder head one head 3106 2.5 2.5 2.5 2.5 2.5
both heads 3108 3.4 3.4 3.4 3.4 3.4
Replace valve seal or spring after cylinder head one seal or spring (intake or exhaust ) 3131 0.1 0.1 0.1 0.1 0.1
removal both seals or springs (intake or exhaust) 3132 0.2 0.2 0.2 0.2 0.2
Replace cylinder head gasket/o-ring front cylinder 3140 1.6 1.6 1.6 1.6 1.6
rear cylinder 3142 1.6 1.6 1.6 1.6 1.6
both cylinders 3143 2.0 2.0 2.0 2.0 2.0
Replace rocker arm covers and/or gaskets front cylinder 3144 0.7 0.7 0.7 0.7 0.7
rear cylinder 3145 0.7 0.7 0.7 0.7 0.7
both cylinders 3148 0.8 0.8 0.8 0.8 0.8
Recondition rocker arms after heads are removed one head 3149 0.7 0.7 0.7 0.7 0.7
both heads 3150 1.4 1.4 1.4 1.4 1.4
Replace lower rocker arm cover/gasket, or rocker arms front cylinder 3147 1.1 1.1 1.1 1.1 1.1
and /or shafts/rocker arm support rear cylinder 3152 1.1 1.1 1.1 1.1 1.1
both cylinders 3153 1.8 1.8 1.8 1.8 1.8
Replace cylinder o-ring/drain o-ring one cylinder 3161 1.8 1.8 1.8 1.8 1.8
rear cylinder 3163 1.8 1.8 1.8 1.8 1.8
both cylinders 3168 2.2 2.2 2.2 2.2 2.2
Replace crankcase umbrella valve one 3172 1.0 1.0 1.0 1.0 1.0
both 3174 1.1 1.1 1.1 1.1 1.1
CYLINDER AND PISTON
Recondition TOP END - includes disassembly, replace- one piston and cylinder 3202 4.5 4.5 4.5 4.5 4.5
ment of piston and sizing cylinder (.005 pistons), both pistons and cylinders
replacing piston rings and all items listed under 3203 5.1 5.1 5.1 5.1 5.1
RECONDITION CYLINDER HEAD and assembly.
Recondition TOP END - includes disassembly, replace- one piston and cylinder 3211 4.9 4.9 4.9 4.9 4.9
ment of piston and bore and hone, resizing cylinder both pistons and cylinders
(.010 oversize or above), replacing piston rings and all
items listed under RECONDITION CYLINDER HEAD 3212 5.5 5.5 5.5 5.5 5.5
and assembly.

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-6


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
Recondition TOP END includes disassembly, deglaz- one piston and cylinder 3207 4.3 4.3 4.3 4.3 4.3
ing cylinder and replacing rings, or replacing cylinder both pistons and cylinders
and piston, all items listed under RECONDITIONING 3208 4.9 4.9 4.9 4.9 4.9
CYLINDER HEAD and assembly.
Replace piston rings includes deglazing cylinder one cylinder 3206 2.1 2.1 2.1 2.1 2.1
both cylinders 3216 2.7 2.7 2.7 2.7 2.7
Replace piston and piston rings includes removal of one cylinder 3221 2.7 2.7 2.7 2.7 2.7
cylinder head and cylinder, fitting new piston with rings, both cylinders
resizing cylinder and assembly 3231 3.9 3.9 3.9 3.9 3.9

Replace cylinder and piston one cylinder 3236 2.0 2.0 2.0 2.0 2.0
both cylinders 3246 2.5 2.5 2.5 2.5 2.5
Replace upper connecting rod bushing during upper
3251 0.4 0.4 0.4 0.4 0.4
end repair
Replace one cylinder stud cylinder removed 3253 0.1 0.1 0.1 0.1 0.1
Replace all eight cylinder studs cylinders removed 3254 0.5 0.5 0.5 0.5 0.5
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti-rotation one 3307 1.3 1.3 1.3 1.3 1.3
pin both 3310 1.6 1.6 1.6 1.6 1.6
Replace push rod, push rod cover and/or O-ring or one or two same cylinder 3317 1.3 1.3 1.3 1.3 1.3
quad seal one each cylinder 3318 1.5 1.5 1.5 1.5 1.5
Replace cam cover and/or gasket 3325 0.9 0.9 0.9 0.9 0.9
Replace primary cam chain, sprockets and/or fastener 3327 1.0 1.0 1.0 1.0 1.0
Replace primary cam chain tensioner 3328 1.0 1.0 1.0 1.0 1.0
Replace cam support plate O-rings 3335 2.1 2.1 2.1 2.1 2.1
Replace cam support plate 3337 3.0 3.0 3.0 3.0 3.0
Replace cams/secondary cam chain/tensioner 3338 3.2 3.2 3.2 3.2 3.2
Replace oil pump and/or O-rings 3341 2.0 2.0 2.0 2.0 2.0
Replace cam bearing crankcase one bearing 3342 2.7 2.7 2.7 2.7 2.7
two bearings 3343 3.0 3.0 3.0 3.0 3.0
By pass valve inspection 3354 2.0 2.0 2.0 2.0 2.0

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-7


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
CRANKCASE
Replace crankcases California vehicles only includes remove and
3406 7.0 7.0 7.0 7.0 7.0
install engine
Replace crankcases includes remove and install engine 3406 6.9 6.9 6.9 6.9 6.9
Seal crankcase only 3407 6.2 6.2 6.2 6.2 6.2
Replace flywheels includes remove and install engine 3411 6.5 6.5 6.5 6.5 6.5
Replace right side main bearing California vehicles only 3412 6.5 6.5 6.5 6.5 6.5
Replace right side main bearing 3412 6.4 6.4 6.4 6.4 6.4
Replace left side main bearing California vehicles only 3410 6.4 6.4 6.4 6.4 6.4
Replace left side main bearing 3410 6.3 6.3 6.3 6.3 6.3
Piston jet/O-ring one 3413 2.0 2.0 2.0 2.0 2.0
both 3414 2.4 2.4 2.4 2.4 2.4
Replace crank position sensor o-ring 3403 0.1 0.1 0.1 0.1 0.1
Check flywheel trueness before assembly or after
3420 0.1 0.1 0.1 0.1 0.1
removal
Recondition cylinder heads head removed (for non- one head 3425 1.0 1.0 1.0 1.0 1.0
related repairs ) both heads 3426 2.0 2.0 2.0 2.0 2.0
Replace piston rings cylinders removed (for non-related repairs
3428 0.3 0.3 0.3 0.3 0.3
deglaze only)
Replace pistons cylinders removed (for non-related repairs)
3430 1.4 1.4 1.4 1.4 1.4
includes resizing cylinders
FUEL SYSTEM
Replace air cleaner backing plate 3501 0.2 0.2 0.2 0.2 0.2
Replace air cleaner cover 3502 0.1 0.1 0.1 0.1 0.1
Replace induction module/ seal 3510 0.7 0.7 0.7 0.7 0.7

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-8


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-3. Engine


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
Replace intake gasket one or both 3511 0.3 0.3 0.3 0.3 0.3
Replace external fuel hose-EFI 3514 0.2 0.2 0.2 0.2 0.2
EVAPORATIVE EMISSIONS SYSTEM
Replace canister California vehicles only 3527 0.1 0.1 0.1 0.1 0.1
Replace vapor valve 3528 0.1 0.1 0.1 0.1 0.1
Replace any one hose 3529 0.1 0.1 0.1 0.1 0.1

Table 5-4. Drive and Clutch


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
DRIVE
Replace primary chain 4002 0.9 0.9 0.9 0.9 0.9
Replace primary chain tensioner or pad 4033 0.5 0.5 0.5 0.5 0.5
Replace engine sprocket 4003 0.9 0.9 0.9 0.9 0.9
Replace engine sprocket seal 4005 2.4 2.4 2.4 2.4 2.4
Replace primary cover 4007 0.4 0.4 0.4 0.4 0.4
Replace primary cover gasket 4009 0.4 0.4 0.4 0.4 0.4
Replace inner primary housing and/or gasket /main-
4008 2.1 2.1 2.1 2.1 2.1
shaft bearing
Replace or hone forward control shift shaft bushing 4393 0.3
Replace starter-primary o-ring 4034 0.3 0.3 0.3 0.3 0.3

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-9


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-4. Drive and Clutch


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
CLUTCH
Adjust clutch --- 0.2 0.2 0.2 0.2 0.2
Replace release cable assembly 4006 0.8 0.8 0.8 0.8 0.8
Service the clutch includes disassembly, cleaning, inspection
4011 1.3 1.3 1.3 1.3 1.3
repair, assembly and adjustment
Replace clutch release bearing and/or push rod 4016 0.8 0.8 0.8 0.8 0.8
Replace clutch release mechanism (ball ramp) and/or
4018 0.8 0.8 0.8 0.8 0.8
side cover

Table 5-5. Transmission


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
TRANSMISSION CASE
Replace transmission case 4304 5.3 5.3 5.3 5.3 5.3
Replace transmission complete- Includes RRI oil pas-
4305 4.9 4.9 4.9 4.9 4.9
sage gasket
Overhaul transmission includes disassembly, cleaning, inspection,
replacing parts, assembly (transmission case in 4306 4.6 4.6 4.6 4.6 4.6
frame)
Replace transmission sprocket 4309 2.4 2.4 2.4 2.4 2.4
Replace main drive gear oil seal (in transmission case) 4311 2.5 2.5 2.5 2.5 2.5
Replace mainshaft oil seal (in main drive gear) 4316 2.2 2.2 2.2 2.2 2.2
Replace side door gasket 4321 2.8 2.8 2.8 2.8 2.8
Replace shifter drum 4331 2.9 2.9 2.9 2.9 2.9
Replace shifter arm assembly or springs 4336 2.9 2.9 2.9 2.9 2.9
Replace transmission top cover and/or gasket 4341 0.6 0.6 0.6 0.6 0.6
Replace shifter forks and/or shaft includes checking gear engagement 4343 2.9 2.9 2.9 2.9 2.9

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-10


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-5. Transmission


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
Replace side door bearing one 4348 3.1 3.1 3.1 3.1 3.1
both 4351 3.2 3.2 3.2 3.2 3.2
Replace transmission case countershaft bearing 4361 2.9 2.9 2.9 2.9 2.9
Replace main drive gear and/or bearing 4366 3.2 3.2 3.2 3.2 3.2
Replace side cover gasket 4368 0.2 0.2 0.2 0.2 0.2
Remove oil pan and/or gasket and/or baffle 4378 0.6 0.6 0.6 0.6 0.6
Replace oil fill tube and/or o-ring 4379 0.3 0.3 0.3 0.3 0.3
Replace vehicle speed sensor o-ring 4380 0.4 0.4 0.4 0.4 0.4
Replace transmission shift shaft seal 4390 2.2 2.2 2.2 2.2 2.2
Replace shift lever 4012 0.1 0.1 0.1 0.1 0.1

Table 5-6. OEM Accessories


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
ACCESSORIES
Replace electrical caddie/coil cover 6263 0.2 0.2 0.2 0.2 0.2
Replace fuel tank trim 6507 --- --- --- 0.2 0.2
Replace sissy bar 6511 --- --- --- 0.2 0.2
Replace mirror 6513 0.1 0.1 0.1 0.1 0.1

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-11


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
INSTRUMENTS
Replace speedometer cosmetics only 6003 0.3 0.3 0.3 0.3 0.3
Replace tachometer cosmetics only 6009 --- --- 0.3 --- ---
Replace instrument housing assembly (tach./speedo);
6019 0.3 --- 0.5 --- ---
h-bar mounted
WIRING
Replace connector housing 5022 0.1 0.1 0.1 0.1 0.1
Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1
Replace main wiring harness 5026 2.0 2.0 2.0 2.0 2.0
Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2 0.2
Replace speedometer wiring harness 5046 0.8 0.8 0.8 --- ---
Replace indicator lamp wiring (includes diagnosis) 5048 0.3 0.3 0.3 0.3 0.3
Replace electrical caddie/ Battery support 5047 0.3 0.3 0.3 0.3 0.3
Replace maxi-fuse connector 5158 0.4 0.4 0.4 0.4 0.4
SWITCHES
Replace ignition switch 5129 0.3 0.3 0.3 0.2 0.2
Replace left handlebar switch 5171 0.5 0.5 0.5 0.5 0.5
Replace right handlebar switch 5173 0.5 0.5 0.5 0.5 0.5
Replace front brake light switch 5176 0.5 0.5 0.5 0.5 0.5
Replace left upper handlebar switch housing 5177 0.2 0.2 0.2 0.2 0.2
Replace left lower handlebar switch housing 5178 0.2 0.2 0.2 0.2 0.2
Replace right upper handlebar switch housing 5179 0.2 0.2 0.2 0.2 0.2
Replace right lower handlebar switch housing 5180 0.2 0.2 0.2 0.2 0.2
Replace rear stoplight switch- includes bleeding brakes 5141 0.4 0.4 0.4 0.4 0.4
Replace fuse/maxi-fuse 5145 0.1 0.1 0.1 0.1 0.1
Replace fuse block 5148 0.4 0.4 0.4 0.4 0.4
Replace transmission neutral switch includes diagnosis 5157 0.3 0.3 0.3 0.3 0.3
Replace oil pressure switch includes diagnosis 5161 0.2 0.2 0.2 0.2 0.2

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-12


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-7. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE GM1/GV1 GX1 GN1 GW1 GP1
LIGHTS
Replace headlight bracket includes adjustment 5181 0.1 0.1 0.1 0.1 0.1
Replace headlight bulb includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.5 0.5 0.5 0.5 0.5
Replace indicator bulb or lens includes diagnosis 5190 0.1 0.1 0.1 0.1 0.1
Replace indicator lamp socket assembly includes diagnosis 5191 0.5 0.5 0.5 0.2 0.2
Replace taillight light bulb or lens includes diagnosis 5197 0.1 0.1 0.1 0.7 0.7
Replace taillight assembly or circuit board 5215 0.2 0.2 0.2 0.3 0.3
Replace turn signal light assembly front 5201 0.7 0.7 0.7 --- ---
rear 5205 0.3 0.3 0.3 0.3 0.3
BATTERY/HORN
Replace the battery 5705 0.2 0.2 0.2 0.2 0.2
Replace horn and/or bracket 5765 0.1 0.1 0.1 0.1 0.1
Replace battery tray 5767 0.3 0.3 0.3 0.3 0.3
Replace battery cable 5769 0.2 0.2 0.2 0.2 0.2

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Dyna Service Manual, Part No. 99481-
06 and Electrical Diagnostic Manual, Part No. 99496-06
GENERAL
Lights and accessories excluding turn signals 5016 0.3 0.3 0.3 0.3 0.3
CHARGING CIRCUIT
Diagnose charging system regulator inspection 5306 0.1 0.1 0.1 0.1 0.1
Diagnose charging system milliamp draw 5308 0.2 0.2 0.2 0.2 0.2
Diagnose charging system total current draw 5310 0.2 0.2 0.2 0.2 0.2

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-13


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
Diagnose charging system open/grounded stator 5312 2.6 2.6 2.6 2.6 2.6
Diagnose charging system AC output 5314 2.6 2.6 2.6 2.6 2.6
Diagnose charging system regulator failure 5315 0.7 0.7 0.7 0.7 0.7
Diagnose charging system voltage output 5316 0.7 0.7 0.7 0.7 0.7
Diagnose charging system replace rotor 5319 2.5 2.5 2.5 2.5 2.5
STARTER CIRCUIT
Starter inoperative open/shorted/ground motor 5817 0.6 0.6 0.6 0.6 0.6
Starter inoperative start button 5818 0.6 0.6 0.6 0.6 0.6
Starter inoperative solenoid clicks; poor starter or battery connec-
5822 0.2 0.2 0.2 0.2 0.2
tions
Starter inoperative solenoid clicks; poor relay or solenoid connec-
5823 0.3 0.3 0.3 0.3 0.3
tions, or bad relay contacts
Starter inoperative solenoid clicks; poor starter or battery connec-
tions, ground connections, or bad solenoid con- 5824 0.2 0.2 0.2 0.2 0.2
tacts
Starter inoperative damaged motor 5825 0.5 0.5 0.5 0.5 0.5
Starter inoperative relay clicks; open in relay wiring 5827 0.2 0.2 0.2 0.2 0.2
Starter inoperative nothing clicks; poor relay ground 5828 0.2 0.2 0.2 0.2 0.2
Starter inoperative nothing clicks; short to voltage 5830 0.3 0.3 0.3 0.3 0.3
Starter inoperative nothing clicks; open in wiring to or from starter
5831 0.5 0.5 0.5 0.5 0.5
button
Starter inoperative starter relay 5832 0.4 0.4 0.4 0.4 0.4
Slow starter crank or starter stalls poor starter to battery connections, ground con-
5835 0.2 0.2 0.2 0.2 0.2
nections
Slow starter crank or starter stalls binding 5836 0.3 0.3 0.3 0.3 0.3
Starter spins clutch 5837 0.6 0.6 0.6 0.6 0.6
Starter inoperative nothing clicks; TSM 5838 0.3 0.3 0.3 0.3 0.3
Replace starter solenoid contacts includes starter motor removal 5845 0.7 0.7 0.7 0.7 0.7
Replace starter solenoid coil includes starter motor removal 5860 0.8 0.8 0.8 0.8 0.8
Starter inoperative TSSM 6791 0.5 0.5 0.5 0.5 0.5

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-14


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
Starter inoperative Connector 6792 0.1 0.1 0.1 0.1 0.1
Starter inoperative Open 6793 0.3 0.3 0.3 0.3 0.3
Starter inoperative Open 6805 0.3 0.3 0.3 0.3 0.3
Starter inoperative Open 6806 0.3 0.3 0.3 0.3 0.3
TURN SIGNALS/SECURITY SYSTEM
No security lamp TSM\TSSM [30B] terminal 4 to speedometer
6735 0.3 0.3 0.3 0.3 0.3
[39B] terminal 4 (BN/V wire) is open
No security lamp TSM\TSSM [30B] terminal 4 to speedometer
[39B] terminal 4 (BN/V wire) is shorted to 6736 0.3 0.3 0.3 0.3 0.4
ground
No security lamp Replace TSM\TSSM 6737 0.3 0.3 0.3 0.3 0.1
No security lamp Replace speedometer 6738 0.4 0.4 0.4 0.4 0.3
No security lamp Mate connector [30] 6739 0.1 0.1 0.1 0.1 0.4
No security lamp Replace TSM\TSSM 6740 0.3 0.3 0.3 0.3 0.2
No security lamp TSSM [30B] terminal 2 (GY wire) and ignition
6741 0.4 0.4 0.4 0.4 0.3
fuse is open
No security lamp TSSM [30B] terminal 12 (BK wire) and ground is
6742 0.2 0.2 0.2 0.2 0.2
open
No security lamp TSSM [30B] terminal 1 (BN/GY wire) and bat-
6743 0.3 0.3 0.3 0.3 0.3
tery fuse is open
No security lamp Replace battery fuse 6744 0.2 0.2 0.2 0.2 0.2
No security lamp Main fuse terminal A (R wire) and battery fuse is
6745 0.3 0.3 0.3 0.3 0.2
open
Security lamp on continuously Replace TSM\TSSM 6750 0.2 0.2 0.2 0.2 0.3
Security lamp on continuously TSM\TSSM [30B] terminal 4 to speedometer
[39B] terminal 4 (BN/V wire) is shorted to volt- 6751 0.2 0.2 0.2 0.2 0.1
age
Security lamp on continuously Replace speedometer 6752 0.3 0.3 0.3 0.3 0.1
Fob signal weak Replace FOB battery 6755 0.1 0.1 0.1 0.1 0.2
Fob signal weak Replace FOB 6756 0.1 0.1 0.1 0.1 0.9
Fob signal weak Replace TSSM 6757 0.2 0.2 0.2 0.2 0.6

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-15


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
Turn signal error 1A - Won't cancel upon completion Replace TSM\TSSM 6773 0.9 0.9 0.9 0.9 0.5
Turn signal error 1A - Cancels erratically Locate and repair intermittent open 6855 0.3 0.3 0.3 0.3 0.3
Turn signal error 1A - Cancels erratically Locate and repair intermittent short to voltage 6856 0.4 0.4 0.4 0.4 0.4
Turn signal error 1A - Cancels erratically Locate and repair intermittent short to ground 6857 0.4 0.4 0.4 0.4 0.4
Turn signal error 2A TSSM [30B] terminal 5/6 (V or BN wire) shorted/
6790 0.3 0.3 0.3 0.3 0.3
grounded/open
Turn signal error 2A Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5
Turn signal error 2A Mate connector [30] 6792 0.1 0.1 0.1 0.1 0.1
Turn signal error 2A TSSM [30B] terminal 2 (GY wire) and ignition
6793 0.3 0.3 0.3 0.3 0.3
fuse is open
Turn signal error 2B Replace Bulb 6796 0.3 0.3 0.3 0.3 0.3
Turn signal error 2B Repair open ground in lamp circuit 6797 0.3 0.3 0.3 0.3 0.3
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN wire) to
6798 0.3 0.3 0.3 0.3 0.3
lamps open
Turn signal error 2B Repair open ground in lamp circuit 6799 0.3 0.3 0.3 0.3 0.3
Turn signal error 2B TSSM [30B] terminal 5/6 (V or BN wire) to
6800 0.3 0.3 0.3 0.3 0.3
lamps open
Turn signal error 3C TSSM [30B] terminal 12 (BK wire) and ground is
6805 0.3 0.3 0.3 0.3 0.3
open
Turn signal error 3C TSSM [30B] terminal 1 (BN/GY wire) and bat-
6806 0.3 0.3 0.3 0.3 0.3
tery fuse is open
Turn signal error 3C Replace battery Fuse 6807 0.2 0.2 0.2 0.2 0.6
Turn signal error 3C Main fuse terminal A (R wire) and battery fuse is
6808 0.3 0.3 0.3 0.3 0.7
open
Turn signal error 3D Repair open between handlebar switch connec-
6810 0.6 0.6 0.6 0.6 0.6
tor [24A] and TSSM [30B]
Turn signal error 3D Replace turn signal switch 6811 0.7 0.7 0.7 0.7 0.6
Turn signal error 3D Repair open between connector [24A] and fuse
6812 0.6 0.6 0.6 0.6 0.5
block
Turn signal error 3D Repair open between handlebar switch connec-
6813 0.6 0.6 0.6 0.6 0.7
tor [22A] and TSSM [30B]

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-16


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
Turn signal error 3D TSSM [30B] terminal 5/6 (V or BN wire) shorted
6814 0.5 0.5 0.5 0.5 0.6
to ground
Turn signal error 3D Replace turn signal switch 6815 0.7 0.7 0.7 0.7 0.2
Turn signal error 3D Repair open between connector [22A] and fuse
6816 0.6 0.6 0.6 0.6 0.3
block
Turn signal error 3A - Bulbs flash at double rate-all work Replace bulb 6820 0.2 0.2 0.2 0.2 0.5
Turn signal error 3A - Bulbs flash at double rate-all work Remove corrosion 6821 0.3 0.3 0.3 0.3 0.3
Turn signal error 3A - Bulbs flash at double rate-all work Remove corrosion/replace bulb 6822 0.5 0.5 0.5 0.5 0.6
Turn signal error 3A - Bulbs flash at double rate-all work Replace lamp assembly 6823 0.4 0.4 0.4 0.4 0.4
Turn signal error 3A - Bulbs flash at double rate-all work Replace TSM\TSSM 6824 0.6 0.6 0.6 0.6 0.3
B0563 Battery voltage high - TSSM Code not present 7770 0.2 0.2 0.2 0.2 0.2
B0563 Battery voltage high - TSSM Repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes
B1121 Left turn output fault TSSM terminal 5 (V wire) shorted/grounded/
6790 0.3 0.3 0.3 0.3 0.3
open
B1121 Left turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5
B1121 Left turn output fault Replace bulb 6796 0.3 0.3 0.3 0.3 0.3
B1121 Left turn output fault Replace bulb connection 6823 0.4 0.4 0.4 0.4 0.4
B1122 Right turn output fault TSSM terminal 6 (BN wire) shorted/grounded/
6790 0.3 0.3 0.3 0.3 0.3
open
B1122 Right turn output fault Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5
B1122 Right turn output fault Replace bulb 6796 0.3 0.3 0.3 0.3 0.3
B1122 Right turn output fault Replace bulb connections 6823 0.4 0.4 0.4 0.4 0.4
B1131 Alarm output open/low Repair alarm (terminal B) circuit (LGN/BN wire)-
6830 0.5 0.5 0.5 0.5 0.5
open
B1131 Alarm output open/low Repair alarm (terminal B) circuit (LGN/BN wire)-
6831 0.5 0.5 0.5 0.5 0.5
grounded
B1131 Alarm output open/low Replace siren 6832 0.7 0.7 0.7 0.7 0.7
B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7
B1131 Alarm output open/low Repair alarm (terminal C) circuit (BK wire)-open 6834 0.4 0.4 0.4 0.4 0.4

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-17


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
B1131 Alarm output open/low Repair alarm (terminal A) circuit (BN/GY wire)-
6835 0.4 0.4 0.4 0.4 0.4
open
B1132 Alarm output high Repair alarm (terminal B) circuit (LGN/BN wire)-
6817 0.5 0.5 0.5 0.5 0.5
shorted to volts
B1132 Alarm output high Replace siren 6832 0.7 0.7 0.7 0.7 0.7
B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7
B1134 Starter output high TSSM terminal 9/starter relay (TN/GN wire)-
6840 0.3 0.3 0.3 0.3 0.3
short to volts
B1134 Starter output high Replace starter relay 6841 0.2 0.2 0.2 0.2 0.2
B1134 Starter output high Replace TSM/TSSM 6842 0.7 0.7 0.7 0.7 0.7
B1135 Accelerometer fault Replace TSM/TSSM 6845 0.5 0.5 0.5 0.5 0.5
B1141 Ignition switch low TSSM terminal 2 and ignition fuse (GY wire)
6793 0.3 0.3 0.3 0.3 0.3
open
B1141 Ignition switch low Replace TSM/TSSM 6791 0.5 0.5 0.5 0.5 0.5
B1141 Ignition switch low Repair TSSM terminal/connections 6709 0.3 0.3 0.3 0.3 0.3
INSTRUMENTS
B1004 Fuel level sender low Repair speedometer [39B] terminal 9/Fuel
Sender [141]terminal 2/ Fuel Gauge [117] termi- 6034 0.6 0.6 0.6 0.6 0.6
nal 2 (Y/W wire)-short or open
B1004 Fuel level sender low Replace fuel gauge sender 6035 1.0 1.0 1.0 1.0 1.0
B1004 Fuel level sender low Repair speedometer [39B] terminal 9/Fuel
7182 0.7 0.7 0.7 0.7 0.7
Sender [141]terminal 2 (Y/W wire)-short or open
B1004 Fuel level sender low Repair fuel gauge connector [117] 7183 0.7 0.7 0.7 0.7 0.6
B1004 Fuel level sender low Repair fuel gauge connector [117] terminal 1
7184 0.5 0.5 0.5 0.5 0.5
and fuse (O wire)
B1004 Fuel level sender low Repair fuel gauge connector [117] terminal 4
7186 0.5 0.5 0.5 0.5 0.5
and ground is open (BK wire)
B1005 Fuel level sender open/high Replace fuel gauge sender 6035 1.0 1.0 1.0 1.0 1.0
B1005 Fuel level sender open/high Repair speedometer [39B] terminal 9/Fuel
Sender [141]terminal 2/ Fuel Gauge [117] termi- 6069 0.4 0.4 0.4 0.4 0.4
nal 2 (Y/W wire)-short to volts

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-18


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
B1006 Speedometer accessory line over voltage Code not present 7770 0.2 0.2 0.2 0.2 0.2
B1006 Speedometer accessory line over voltage Repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes
B1006 Tachometer accessory line over voltage Code not present 7770 0.2 0.2 0.2 0.2 0.2
B1006 Tachometer accessory line over voltage Repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes
B1007 Speedometer ignition line voltage Code not present 7770 0.2 0.2 0.2 0.2 0.2
B1007 Speedometer ignition line voltage Repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes
B1007 Tachometer ignition line voltage Code not present 7770 0.2 0.2 0.2 0.2 0.2
B1007 Tachometer ignition Line Voltage Repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes
B1008 Trip switch closed Replace trip switch 6001 0.3 0.3 0.3 0.3 0.3
B1008 Trip switch closed Replace trip switch boot 6002 0.1 0.1 0.1 0.1 0.1
B1008 Trip switch closed Replace speedometer 6020 0.3 0.3 0.3 0.3 0.3
ENGINE MANAGEMENT
P0107 MAP sensor open/low Replace MAP sensor 7630 0.7 0.7 0.7 0.7 0.7
P0107 MAP sensor open/low MAP [80B] sensor terminal C to ECM [78B] ter-
7640 0.5 0.5 0.5 0.5 0.5
minal 14 (R/W wire) open/grounded
P0107 MAP sensor open/low Replace ECM 7565 1.2 1.2 1.2 1.2 1.2
P0107 MAP sensor open/low MAP terminal C (R/W wire) and terminal A (B/W
7642 0.9 0.9 0.9 0.9 0.9
wire) shorted
P0107 MAP sensor open/low MAP [80B] sensor terminal B to ECM [78B] ter-
7645 0.6 0.6 0.6 0.6 0.6
minal 25 (V/W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7650 1.0 1.0 1.0 1.0 1.0
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and terminal
7655 0.5 0.5 0.5 0.5 0.5
B (V/W wire) shorted
P0108 MAP sensor high MAP [80B] sensor terminal C (R/W wire) short
7635 0.6 0.6 0.6 0.6 0.6
to battery volts
P0108 MAP sensor high Replace ECM 7641 0.9 0.9 0.9 0.9 0.9

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-19


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and terminal B
7643 0.6 0.6 0.6 0.6 0.6
(V/W wire) shorted
P0108 MAP sensor high MAP [80B] sensor terminal B (V/W wire) short
7644 0.6 0.6 0.6 0.6 0.6
to battery volts
P0108 MAP sensor high MAP [80B] terminal A (BK/W wire) ECM [78B]
7646 0.7 0.7 0.7 0.7 0.7
terminal 26 open
P0108 MAP sensor high Replace MAP sensor 7650 1.0 1.0 1.0 1.0 1.0
P0112 IAT sensor voltage low Replace intake air temperature (IAT) sensor 7725 0.9 0.9 0.9 0.9 0.9
P0112 IAT sensor voltage low IAT circuit A (LGN/Y wire) and B (BK/W wire)
7730 0.7 0.7 0.7 0.7 0.7
shorted
P0112 IAT sensor voltage low Replace ECM 7735 0.9 0.9 0.9 0.9 0.9
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) to ECM [78B]
7750 0.7 0.7 0.7 0.7 0.7
terminal 7 short to ground
P0112 IAT sensor voltage low Replace intake air temperature (IAT) sensor 7760 1.1 1.1 1.1 1.1 1.1
P0113 IAT sensor open/high Replace intake air temperature (IAT) sensor 7725 0.9 0.9 0.9 0.9 0.9
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W wire)/ECM [78B] ter-
7732 0.7 0.7 0.7 0.7 0.7
minal 26 open
P0113 IAT sensor open/high Replace ECM 7740 1.0 1.0 1.0 1.0 1.0
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) and ECM [78B]
7745 0.7 0.7 0.7 0.7 0.7
terminal 7 short to voltage
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) ECM [78B] ter-
7750 0.7 0.7 0.7 0.7 0.7
minal 7 open
P0113 IAT sensor voltage low Replace intake air temperature (IAT) sensor 7760 1.1 1.1 1.1 1.1 1.1
P0117 ET sensor low Replace engine temperature (ET) sensor 7710 0.7 0.7 0.7 0.7 0.7
P0117 ET sensor low ET sensor [90B] A and ECM [78B] terminal 6
7675 0.7 0.7 0.7 0.7 0.7
(PK/Y wire) short to ground
P0117 ET sensor low Replace ECM 7680 0.7 0.7 0.7 0.7 0.7
P0117 ET sensor low ET sensor [90B] A (PK/Y wire) and B (BK/W
7731 0.5 0.5 0.5 0.5 0.5
wire) shorted
P0117 ET sensor low ET sensor [90B] B and ECM [78B] terminal 26
7695 0.8 0.8 0.8 0.8 0.8
(B/W wire) open

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-20


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P0118 ET sensor open ET sensor [90B] terminal A and ECM [78B] ter-
7686 0.6 0.6 0.6 0.6 0.6
minal 6 (PK/Y wire) open
P0118 ET sensor open ET sensor [90B] terminal A and ECM [78B] ter-
7687 0.5 0.5 0.5 0.5 0.5
minal 6 (PK/Y wire) short to voltage
P0118 ET sensor open ET sensor [90B] A (PK/Y wire) and ECM [78B]
7690 0.7 0.7 0.7 0.7 0.7
terminal14 (R/W wire) shorted
P0118 ET sensor open Replace engine temperature (ET) sensor 7710 0.7 0.7 0.7 0.7 0.7
P0118 ET sensor open Replace ECM 7685 0.8 0.8 0.8 0.8 0.8
P0118 ET sensor open ET sensor [90B] B and ECM [78B] terminal 26
7695 0.8 0.8 0.8 0.8 0.8
(B/W wire) open
P0122 TP sensor open/low Replace vehicle speed sensor (VSS) 6010 1.1 1.1 1.1 1.1 1.1
P0122 TP sensor open/low Replace ECM 7565 1.2 1.2 1.2 1.2 1.2
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B]
7580 0.7 0.7 0.7 0.7 0.7
terminal 24 open
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B]
7584 1.0 1.0 1.0 1.0 1.0
terminal 14 short to ground
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and terminal A
7585 0.9 0.9 0.9 0.9 0.9
(BK/W wire) shorted
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and terminal A
7586 1.1 1.1 1.1 1.1 1.1
(BK/W wire) shorted
P0122 TP sensor open/low Replace throttle position sensor 7590 1.7 1.7 1.7 1.7 1.7
P0122 TP sensor open/low Replace throttle position sensor 7595 1.2 1.2 1.2 1.2 1.2
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ECM [78B]
7605 0.9 0.9 0.9 0.9 0.9
terminal 24 short to ground
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM [78B]
7615 1.0 1.0 1.0 1.0 1.0
terminal 14 short to voltage/open
P0122 TP sensor open/low Replace MAP sensor 7650 1.0 1.0 1.0 1.0 1.0
P0123 TP sensor high Replace ECM 7555 0.8 0.8 0.8 0.8 0.8
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and terminal A
7587 0.4 0.4 0.4 0.4 0.4
(BK/W wire) shorted
P0123 TP sensor high Replace throttle position sensor (TPS) 7595 1.2 1.2 1.2 1.2 1.2

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-21


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P0123 TP sensor high TP sensor [88B] A (BK/W wire) and ECM [78B]
7610 0.4 0.4 0.4 0.4 0.4
terminal 24 open
P0123 TP sensor high TP sensor [88B] B (R/W wire) and ECM [78B]
7619 0.4 0.4 0.4 0.4 0.4
terminal 14 short to voltage
P0131 Front Oxygen sensor low Front O2 sensor [138B] terminal 1 to ECM [78B]
terminal 8 (PK/O wire) grounded/shorted to 6868 0.4 0.4 0.4 0.4 0.4
O2[138B] terminal 2
P0131 Front Oxygen sensor low Replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9
P0131 Front Oxygen sensor low Replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0
P0131 Front Oxygen sensor low Repair/replace fuel pump/pressure regulator/
7164 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
P0131 Front Oxygen sensor low Repair intake leak 7486 1.0 1.0 1.0 1.0 1.0
P0131 Front Oxygen sensor low Replace O2 sensor 7667 0.5 0.5 0.5 0.5 0.5
P0131 Front Oxygen sensor low Replace ECM 7815 0.8 0.8 0.8 0.8 0.8
P0132 Front Oxygen sensor high Replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9
P0132 Front Oxygen sensor high Repair/replace fuel pump/pressure regulator/
7164 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
P0132 Front Oxygen sensor high Replace O2 sensor 7667 0.5 0.5 0.5 0.5 0.5
P0132 Front Oxygen sensor high Replace ECM 7815 0.8 0.8 0.8 0.8 0.8
P0134 Front Oxygen sensor center Rear O2 sensor [137B] terminal 2 to ECM [78B]
6870 0.5 0.5 0.5 0.5 0.5
terminal 2 (BK/W wire) open or short to voltage
P0134 Front Oxygen sensor center Replace O2 sensor 7667 0.5 0.5 0.5 0.5 0.5
P0134 Front Oxygen sensor center Replace ECM 7815 0.8 0.8 0.8 0.8 0.8
P0151 Rear Oxygen sensor low Rear O2 sensor [137B] terminal 1 to ECM [78B]
terminal 23 (PK/GN wire) grounded/shorted to 6871 0.4 0.4 0.4 0.4 0.4
O2[137B] terminal 2
P0151 Rear Oxygen sensor low Replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9
P0151 Rear Oxygen sensor low Replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0
P0151 Rear Oxygen sensor low Repair/replace fuel pump/pressure regulator/
7164 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
P0151 Rear Oxygen sensor low Repair intake leak 7486 1.0 1.0 1.0 1.0 1.0

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-22


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P0151 Rear Oxygen sensor low Replace O2 sensor 7667 0.5 0.5 0.5 0.5 0.5
P0151 Rear Oxygen sensor low Replace ECM 7815 0.8 0.8 0.8 0.8 0.8
P0152 Rear Oxygen sensor high Replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9
P0152 Rear Oxygen sensor high Repair/replace fuel pump/pressure regulator/
7164 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
P0152 Rear Oxygen sensor high Replace O2 sensor 7667 0.5 0.5 0.5 0.5 0.5
P0152 Rear Oxygen sensor high Replace ECM 7815 0.8 0.8 0.8 0.8 0.8
P0154 Rear Oxygen sensor center Rear O2 sensor [137B] terminal 2 to ECM [78B]
6870 0.5 0.5 0.5 0.5 0.5
terminal 2 (BK/W wire) open or short to voltage
P0154 Rear Oxygen sensor center Rear O2 sensor [137B] terminal 1 to ECM [78B]
terminal 23 (PK/GN wire) open/shorted to volt- 6872 0.5 0.5 0.5 0.5 0.5
age
P0154 Rear Oxygen sensor center Replace O2 sensor 7667 0.5 0.5 0.5 0.5 0.5
P0154 Rear Oxygen sensor center Replace ECM 7815 0.8 0.8 0.8 0.8 0.8
P0261 Front injector open/low Replace injector 7795 1.3 1.3 1.3 1.3 1.3
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire)/
7805 0.6 0.6 0.6 0.6 0.6
ECM [78B] terminal 19/21 open
P0261 Front injector open/low injector circuit [84\85] B (W/Y or GN/GY wire)
7808 0.5 0.5 0.5 0.5 0.5
short to ground
P0261 Front injector open/low injector circuit [84\85] A (Y/GN wire)/system
7825 0.6 0.6 0.6 0.6 0.6
relay terminal 87 open
P0261 Front injector open/low Replace ECM 7850 0.9 0.9 0.9 0.9 0.9
P0262 Front injector high Replace injector 7795 1.3 1.3 1.3 1.3 1.3
P0262 Front injector high injector circuit [84\85] B (W/Y or GN/GY wire)
7809 0.3 0.3 0.3 0.3 0.3
short to voltage
P0262 Front injector high Replace ECM 7815 0.8 0.8 0.8 0.8 0.8
P0263 Rear injector open/low Replace injector 7795 1.3 1.3 1.3 1.3 1.3
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY wire)
7805 0.6 0.6 0.6 0.6 0.6
ECM [78B] terminal 19/21 open
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY wire)
7808 0.5 0.5 0.5 0.5 0.5
short to ground

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-23


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P0263 Rear injector open/low Injector circuit [84\85] A (Y/GN wire)/system
7825 0.6 0.6 0.6 0.6 0.6
relay terminal 87 open
P0263 Rear injector open/low Replace ECM 7850 0.9 0.9 0.9 0.9 0.9
P0264 Rear injector high Replace injector 7795 1.3 1.3 1.3 1.3 1.3
P0264 Rear injector high Injector circuit [84\85] B (W/Y or GN/GY wire)
7809 0.3 0.3 0.3 0.3 0.3
short to voltage
P0264 Rear injector high Replace ECM 7815 0.8 0.8 0.8 0.8 0.8
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short to CKP ter-
7030 0.4 0.4 0.4 0.4 0.4
minal 2 (BK wire)
P0373 CKP sensor intermittent Repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3
P0373 CKP sensor intermittent Replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5 0.5
P0373 CKP sensor intermittent Clean or repair crankshaft position (CKP) sen-
7982 0.4 0.4 0.4 0.4 0.4
sor connector
P0373 CKP sensor intermittent Replace ECM 7983 0.9 0.9 0.9 0.9 0.9
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM [78B]
7986 0.5 0.5 0.5 0.5 0.5
terminal 12 open\grounded
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM [78B] ter-
7987 0.4 0.4 0.4 0.4 0.4
minal 30 open\grounded
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) short to CKP ter-
7030 0.4 0.4 0.4 0.4 0.4
minal 2 (BK wire)
P0374 CKP sensor synch error Repair CKP wiring or connections 7031 0.3 0.3 0.3 0.3 0.3
P0374 CKP sensor synch error Repair ICM\ECM connections 7980 0.3 0.3 0.3 0.3 0.3
P0374 CKP sensor synch error Replace crankshaft position (CKP) sensor 7981 0.5 0.5 0.5 0.5 0.5
P0374 CKP sensor synch error Clean or repair crankshaft position (CKP) sen-
7982 0.4 0.4 0.4 0.4 0.4
sor connector
P0374 CKP sensor synch error Replace ECM 7983 0.9 0.9 0.9 0.9 0.9
P0374 CKP sensor synch error CKP [79B] terminal 2 (BK wire) to ECM [78B]
7986 0.5 0.5 0.5 0.5 0.5
terminal 12 (ICM [10B] terminal 9) open\ground
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) to ECM [78B] ter-
7987 0.4 0.4 0.4 0.4 0.4
minal 30 (ICM [10B] terminal 8) open\ground
P0501 Vehicle speed signal low Clean or repair vehicle speed sensor (VSS) 7939 1.0 1.0 1.0 1.0 1.0

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-24


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P0501 Vehicle speed signal low Repair vehicle speed sensor (VSS) connector 7953 0.7 0.7 0.7 0.7 0.7
P0501 Vehicle speed signal low Repair ECM connections 7956 0.7 0.7 0.7 0.7 0.7
P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire) shorted to
7966 1.3 1.3 1.3 1.3 1.3
terminal C (BK wire)
P0501 Vehicle speed signal low Replace vehicle speed sensor (VSS) 7967 1.1 1.1 1.1 1.1 1.1
P0501 Vehicle speed signal low Replace ECM 7968 1.2 1.2 1.2 1.2 1.2
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B]
7917 0.7 0.7 0.7 0.7 0.7
terminal 14 short to voltage
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM
7918 0.9 0.9 0.9 0.9 0.9
[78B] terminal 33 short to voltage
P0502 VSS sensor high VSS [65B] terminal A (R/W wire) to ECM [78B]
7919 0.8 0.8 0.8 0.8 0.8
terminal 14 open
P0502 VSS sensor high VSS [65B] terminal C (BK wire) to ECM [78B]
7921 0.7 0.7 0.7 0.7 0.7
terminal 10 open
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) shorted to
7922 0.8 0.8 0.8 0.8 0.8
terminal A (R/W wire)
P0502 VSS sensor high VSS [65B] terminal B (W/GN wire) to ECM
7938 0.8 0.8 0.8 0.8 0.8
[78B] terminal 33 open
P0502 VSS sensor high Clean or repair vehicle speed sensor (VSS) 7939 1.0 1.0 1.0 1.0 1.0
P0502 VSS sensor high Repair vehicle speed sensor (VSS) connector 7953 0.7 0.7 0.7 0.7 0.7
P0502 VSS sensor high Repair ECM connections 7956 0.7 0.7 0.7 0.7 0.7
P0502 VSS sensor high Replace vehicle speed sensor (VSS) 7967 1.1 1.1 1.1 1.1 1.1
P0502 VSS sensor high Replace ECM 7968 1.2 1.2 1.2 1.2 1.2
P0505 Loss of idle speed control IAC system OK, may use with other codes 7028 0.5 0.5 0.5 0.5 0.5
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] terminal 18
7476 0.5 0.5 0.5 0.5 0.5
(BK/PK wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] terminal
7477 0.5 0.5 0.5 0.5 0.5
35(BE/GN wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36
7478 0.5 0.5 0.5 0.5 0.5
(BN/R wire) short to voltage

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-25


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17
7479 0.5 0.5 0.5 0.5 0.5
(BK/O wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN wire) shorted to
7483 0.4 0.4 0.4 0.4 0.4
terminal B (BN/R wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire) shorted to
7484 0.4 0.4 0.4 0.4 0.4
terminal D (BK/O wire)
P0505 Loss of idle speed control IAC [87B] terminal D (BK/O wire) shorted to ter-
7488 0.4 0.4 0.4 0.4 0.4
minal A (BE/GN wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire) shorted to
7489 0.4 0.4 0.4 0.4 0.4
terminal B (BN/R wire)
P0505 Loss of idle speed control Replace idle air control (IAC) 7490 0.5 0.5 0.5 0.5 0.5
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] terminal 17
7493 0.4 0.4 0.4 0.4 0.4
(BK/O wire) open/grounded
P0505 Loss of idle speed control ECM [78B] Fuse terminal E/A and ECM [78B]
7494 0.4 0.4 0.4 0.4 0.4
terminal 31(BE/GY wire) open
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] terminal 18
7495 0.4 0.4 0.4 0.4 0.4
(BK\PK wire) open/grounded
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] terminal 35
7496 0.4 0.4 0.4 0.4 0.4
(BE/GN wire) open/grounded
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] terminal 36
7498 0.4 0.4 0.4 0.4 0.4
(BN/R wire) open/grounded
P0505 Loss of idle speed control Repair ECM connections 7515 0.3 0.3 0.3 0.3 0.3
P0505 Loss of idle speed control Replace ECM 7516 1.0 1.0 1.0 1.0 1.0
P0562 Battery voltage low Code not present 7770 0.2 0.2 0.2 0.2 0.2
P0562 Battery voltage low Repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes
P0562 Battery voltage low Repair ground circuit (BK wire) high resistance 7775 0.4 0.4 0.4 0.4 0.4
P0562 Battery voltage high Repair ignition circuit (W/BK wire) high resis-
7776 0.4 0.4 0.4 0.4 0.4
tance
P0563 Battery voltage high Code not present 7770 0.2 0.2 0.2 0.2 0.2

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-26


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P0563 Battery voltage high Repair charging system/accompanies other
7771 0.2 0.2 0.2 0.2 0.2
codes
P0603 ECM/ICM EEPROM error Replace ECM 7913 0.7 0.7 0.7 0.7 0.7
P0603 ECM/ICM EEPROM error Code not present 7931 0.2 0.2 0.2 0.2 0.2
P0604 RAM memory error Replace ECM 7913 0.7 0.7 0.7 0.7 0.7
P0604 RAM memory error Code not present 7931 0.2 0.2 0.2 0.2 0.2
P0605 ECM flash Error Replace ECM 7913 0.7 0.7 0.7 0.7 0.7
P0605 ECM flash Error Code not present 7931 0.2 0.2 0.2 0.2 0.2
P0661 Active intake solenoid open/low ECM [78B] terminal 15 and active intake con-
nector [178B] terminal 2 (GY/O wire) open/ 6873 0.5 0.5 0.5 0.5 0.5
grounded
P0661 Active intake solenoid open/low Active intake connector [178B] terminal 1 (LGN/
6874 0.5 0.5 0.5 0.5 0.5
R wire) and engine control fuse open/grounded
P0661 Active intake solenoid open/low Engine control fuse terminal M and ignition
6875 0.9 0.9 0.9 0.9 0.9
switch (R/BK) open
P0661 Active intake solenoid open/low Active intake connector [178B] terminal 1 (LGN/
6876 0.5 0.5 0.5 0.5 0.5
R wire) and terminal 2 (GY/O wire) shorted
P0661 Active intake solenoid open/low Repair active intake solenoid connections 7063 0.4 0.4 0.4 0.4 0.4
P0661 Active intake solenoid open/low Replace active intake solenoid 7064 0.5 0.5 0.5 0.5 0.5
P0661 Active intake solenoid open/low Replace ECM 7641 0.9 0.9 0.9 0.9 0.9
P0662 Active intake solenoid high/shorted ECM [78B] terminal 15 and active intake con-
nector [178B] terminal 2 (GY/O wire) short to 6877 0.4 0.4 0.4 0.4 0.4
voltage
P0662 Active intake solenoid high/shorted Replace active intake solenoid 7064 0.5 0.5 0.5 0.5 0.5
P0662 Active intake solenoid high/shorted Replace ECM 7641 0.9 0.9 0.9 0.9 0.9
P1001 System relay coil open/low System relay terminal 85 to ECM [78B] terminal
7920 0.3 0.3 0.3 0.3 0.3
4 (GN/O wire) grounded
P1001 System relay coil open/low System Relay terminal 85 to ECM [78B] termi-
7901 0.4 0.4 0.4 0.4 0.4
nal 4 (GN/O wire) open
P1001 System relay coil open/low System relay terminal 86 to right hand control
7903 0.3 0.3 0.3 0.3 0.3
[22B] terminal 4 (W/BK wire) open

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-27


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P1001 System relay coil open/low Replace system relay 7904 0.3 0.3 0.3 0.3 0.3
P1001 System relay coil open/low Replace ECM 7906 0.8 0.8 0.8 0.8 0.8
P1002 System relay high/shorted Replace ECM 7902 0.8 0.8 0.8 0.8 0.8
P1002 System relay high/shorted System relay terminal 85/ECM [78B] terminal
7908 0.5 0.5 0.5 0.5 0.5
4(GN/O wire) short to volts
P1002 System relay contacts open Replace system relay 7909 0.4 0.4 0.4 0.4 0.4
P1003 System relay contacts open Fuel pump fuse to fuel pump [86B] (O/GY wire)
7852 0.9 0.9 0.9 0.9 0.9
shorted to ground
P1003 System relay contacts open System relay terminal 87/coil/injector terminal A
7888 0.7 0.7 0.7 0.7 0.7
(Y/GN wire) open/ground
P1003 System relay contacts open System relay terminal 30 to ECM [78B] terminal
7889 0.7 0.7 0.7 0.7 0.7
31 (BE/GY wire) open\grounded
P1003 System relay contacts open Replace system relay 7904 0.3 0.3 0.3 0.3 0.3
P1003 System relay contacts open Replace fuel pump 7924 1.5 1.5 1.5 1.5 1.5
P1003 System relay contacts open ECM [78B] terminal 29 and ignition coil [83B]
7934 0.9 0.9 0.9 0.9 0.9
terminal D (BE/O wire) grounded
P1003 System relay contacts open ECM [78B] terminal 11 and ignition coil [83B]
7936 0.9 0.9 0.9 0.9 0.9
terminal C (Y/BE wire) grounded
P1003 System relay contacts open Harness inspection/wiggle test/electrical panel
7937 0.8 0.8 0.8 0.8 0.8
removal/replace ECM fuse
P1004 System relay contacts closed ECM [78B] terminal 11 and ignition coil [83 B]
7865 0.3 0.3 0.3 0.3 0.3
terminal D (Y/BE wire) is shorted to voltage
P1004 System relay contacts closed ECM [78B] terminal 29 and ignition coil [83 B]
7866 0.3 0.3 0.3 0.3 0.3
terminal C (BE/O wire) is shorted to voltage
P1004 System relay contacts closed Replace system relay 7911 0.2 0.2 0.2 0.2 0.2
P1004 System relay contacts closed System relay terminal 87/coil/injector terminal A
7912 0.9 0.9 0.9 0.9 0.9
(Y/GN wire) is shorted to voltage
P1004 System relay contacts closed Harness inspection/wiggle test/electrical panel
7918 0.9 0.9 0.9 0.9 0.9
removal/replace system relay
P1004 System relay contacts closed Fuel pump connector [141B] terminal D is open 7926 1.0 1.0 1.0 1.0 1.0

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-28


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P1004 System relay contacts closed Repair fuel pump connections at connector
7927 0.9 0.9 0.9 0.9 0.9
[141]
P1004 System relay contacts closed System relay terminal 85 to ECM [78B] terminal
7929 0.7 0.7 0.7 0.7 0.7
4(GN/O wire) grounded
P1009 Incorrect password Perform ECM/ICM/TSSM module replace pro-
6701 0.4 0.4 0.4 0.4 0.4
cedure
P1009 Incorrect password Replaced TSSM, system now ok 6702 0.4 0.4 0.4 0.4 0.4
P1009 Incorrect password Replace ECM, remove TSSM 6703 1.0 1.0 1.0 1.0 1.0
P1010 Missing password Data link [91A] terminal 3/ECM [78B] terminal
6704 0.7 0.7 0.7 0.7 0.7
5(ICM [10] BK 12)/TSSM [30] terminal 3 open
P1010 Missing password Data link [91A] terminal 3/ECM [78B] 5 (ICM
[10B] BK 12)/speedometer [39B] terminal 2 6705 0.7 0.7 0.7 0.7 0.7
short to volts
P1010 Missing password Replaced TSSM, System now ok 6707 0.6 0.6 0.6 0.6 0.6
P1010 Missing password Replace ECM 6708 1.0 1.0 1.0 1.0 1.0
P1010 Missing password Repair TSSM connections 6726 0.3 0.3 0.3 0.3 0.3
P1010 Missing password Repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] ter-
7025 0.4 0.4 0.4 0.4 0.4
minal C (Y/BE wire) open/ground
P1351 Front ignition coil low/open ECM [78B] terminal 29 & ignition Coil [83B] ter-
7026 0.4 0.4 0.4 0.4 0.4
minal D (BE/O wire) open/ground
P1351 Front ignition Coil low/open Repair ECM connections 7301 0.2 0.2 0.2 0.2 0.2
P1351 Front ignition coil low/open Replace ignition coil 7856 0.3 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open Repair coil connections 7860 0.3 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open Replace ECM 7870 0.8 0.8 0.8 0.8 0.8
P1351 Front ignition coil low/open System relay terminal 87 to ignition coil [83B]
7875 0.4 0.4 0.4 0.4 0.4
terminal A (Y/GN wire) is open
P1351 Front ignition coil low/open Harness inspection/wiggle test/electrical panel
7937 0.8 0.8 0.8 0.8 0.8
removal/replace ECM fuse
P1352 Front ignition coil high/shorted Replace ignition coil 7856 0.3 0.3 0.3 0.3 0.3

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-29


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P1352 Front ignition coil high/shorted ECM [78B] terminal 29 to ignition coil [83B] ter-
7865 0.3 0.3 0.3 0.3 0.3
minal D (BE/O wire) short to voltage
P1352 Front ignition coil high/shorted Replace ECM 7870 0.8 0.8 0.8 0.8 0.8
P1353 Front cylinder-No combustion Replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1353 Front cylinder-No combustion Repair/replace fuel pump/pressure regulator/
7014 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition coil [83B]
7015 0.4 0.4 0.4 0.4 0.4
terminal B (GY/BE wire) grounded
P1353 Front cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B]
7016 0.4 0.4 0.4 0.4 0.4
terminal B (GY/BE wire) open
P1353 Front cylinder-No combustion Seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
P1353 Front cylinder-No combustion Repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1353 Front cylinder-No combustion Replace ECM 7544 0.8 0.8 0.8 0.8 0.8
P1353 Front cylinder-No combustion Repair coil primary connections or replace coil 7547 0.3 0.3 0.3 0.3 0.3
P1353 Front cylinder-No combustion Replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
P1353 Front cylinder-No combustion Replace spark plug Wire 7549 0.2 0.2 0.2 0.2 0.2
P1354 Rear ignition coil low/open ECM [78B] terminal 11 & ignition coil [83B] ter-
7025 0.4 0.4 0.4 0.4 0.4
minal C (Y/BE wire) open/ground
P1354 Rear ignition coil low/open Repair ECM connections 7301 0.2 0.2 0.2 0.2 0.2
P1354 Rear ignition coil low/open Replace ignition coil 7856 0.3 0.3 0.3 0.3 0.3
P1354 Rear ignition coil low/open Repair coil connections 7860 0.3 0.3 0.3 0.3 0.3
P1354 Rear ignition coil low/open Replace ECM 7870 0.8 0.8 0.8 0.8 0.8
P1354 Rear ignition coil low/open System relay terminal 87 to ignition coil [83B]
7875 0.4 0.4 0.4 0.4 0.4
terminal A (Y/GN wire) is open
P1354 Rear ignition coil low/open Harness inspection/wiggle test/electrical panel
7937 0.8 0.8 0.8 0.8 0.8
removal/replace ECM fuse
P1355 Rear ignition coil high/shorted Replace ignition coil 7856 0.3 0.3 0.3 0.3 0.3
P1355 Rear ignition coil high/shorted ECM [78B] terminal 11 to ignition coil [83B] ter-
7867 0.3 0.3 0.3 0.3 0.3
minal C (Y/BE wire) short to voltage
P1355 Rear ignition coil high/shorted Replace ECM 7870 0.8 0.8 0.8 0.8 0.8

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-30


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P1356 Rear Cylinder-No combustion Replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1356 Rear Cylinder-No combustion Repair/replace fuel pump/pressure regulator/
7014 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B]
7015 0.4 0.4 0.4 0.4 0.4
terminal B (GY/BE wire) grounded
P1356 Rear Cylinder-No combustion ECM [78B] terminal 27 and ignition Coil [83B]
7016 0.4 0.4 0.4 0.4 0.4
terminal B (GY/BE wire) open
P1356 Rear Cylinder-No combustion Seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
P1356 Rear Cylinder-No combustion Repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1356 Rear Cylinder-No combustion Replace ECM 7544 0.8 0.8 0.8 0.8 0.8
P1356 Rear Cylinder-No combustion Repair coil primary connections or replace coil 7547 0.3 0.3 0.3 0.3 0.3
P1356 Rear Cylinder-No combustion Replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
P1356 Rear Cylinder-No combustion Replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front Replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1357 Intermittent secondary front Repair/replace fuel pump/pressure regulator/
7014 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil [83B]
7015 0.4 0.4 0.4 0.4 0.4
terminal B (GY/BE wire) grounded
P1357 Intermittent secondary front ECM [78B] terminal 27 and ignition coil [83B]
7016 0.4 0.4 0.4 0.4 0.4
terminal B (GY/BE wire) open
P1357 Intermittent secondary front Seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front Repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front Replace ECM 7544 0.8 0.8 0.8 0.8 0.8
P1357 Intermittent secondary front Repair coil primary connections or replace coil 7547 0.3 0.3 0.3 0.3 0.3
P1357 Intermittent secondary front Replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
P1357 Intermittent secondary front Replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear Replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
P1358 Intermittent secondary rear Repair/replace fuel pump/pressure regulator/
7014 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-31


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil [83B]
7015 0.4 0.4 0.4 0.4 0.4
terminal B (GY/BE wire) grounded
P1358 Intermittent secondary rear ECM [78B] terminal 27 and ignition Coil [83B]
7016 0.4 0.4 0.4 0.4 0.4
terminal B (GY/BE wire) open
P1358 Intermittent secondary rear Seat spark plug connections 7537 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear Repair spark plug connections 7538 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear Replace ECM 7544 0.8 0.8 0.8 0.8 0.8
P1358 Intermittent secondary rear Repair coil primary connections or replace coil 7547 0.3 0.3 0.3 0.3 0.3
P1358 Intermittent secondary rear Replace spark plug 7548 0.2 0.2 0.2 0.2 0.2
P1358 Intermittent secondary rear Replace spark plug wire 7549 0.2 0.2 0.2 0.2 0.2
SERIAL DATA
U1016 Loss of ECM serial data at TSSM Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1016 Loss of ECM serial data at TSSM Replace TSM/TSSM 6717 0.5 0.5 0.5 0.5 0.5
U1016 Loss of ECM serial data at TSSM ECM [78B] terminal 5 to TSSM [30B] terminal 3
6718 0.4 0.4 0.4 0.4 0.4
(LGN/V wire) is open
U1016 Loss of ECM serial data at TSSM Ground and ECM [78B] terminal 10 and 28 is
6746 0.4 0.4 0.4 0.4 0.4
open
U1016 Loss of ECM serial data at TSSM Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1016 Loss of ECM serial data at speedometer Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5
U1016 Loss of ECM serial data at speedometer ECM [78B] terminal 5 to TSSM [30B] terminal 3
6718 0.4 0.4 0.4 0.4 0.4
(LGN/V wire) is open
U1016 Loss of ECM serial data at speedometer Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1016 Loss of ECM serial data at speedometer ECM [78B] terminal 5 to speedometer [39B] ter-
6748 0.4 0.4 0.4 0.4 0.4
minal 2 (LGN/V wire) is open
U1016 Loss of ECM serial data at speedometer Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1016 Loss of ECM serial data at tachometer Repair tachometer connections/terminals 6711 --- --- 0.4 --- ---
U1016 Loss of ECM serial data at tachometer ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- 0.8 --- ---
terminal 2 is open
U1016 Loss of ECM serial data at tachometer Replace tachometer 6772 --- --- 0.5 --- ---
U1016 Loss of ECM serial data at tachometer Repair ECM connections 6854 --- --- 0.3 --- ---

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-32


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
U1064 Loss of TSM/TSSM data at ECM Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM data at ECM TSSM [30B] terminal 12 (BK wire) is open 6710 0.4 0.4 0.4 0.4 0.4
U1064 Loss of TSM/TSSM data at ECM Replace 15AMP battery fuse 6713 0.3 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM data at ECM Replace ECM 6716 0.8 0.8 0.8 0.8 0.8
U1064 Loss of TSM/TSSM data at ECM Replace TSM/TSSM 6717 0.5 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM data at ECM TSSM [30B] terminal 1 and ignition fuse open/
6749 0.4 0.4 0.4 0.4 0.4
short to ground
U1064 Loss of TSM/TSSM data at ECM Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM serial data at speedometer Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM serial data at speedometer TSSM [30B] terminal 12 (BK wire) is open 6710 0.4 0.4 0.4 0.4 0.4
U1064 Loss of TSM/TSSM serial data at speedometer TSSM [30B] terminal 3 and speedometer [39B]
6712 0.4 0.4 0.4 0.4 0.4
terminal 2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM serial data at speedometer Replace 15AMP battery fuse 6713 0.3 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM serial data at speedometer Replace TSM/TSSM 6717 0.5 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM serial data at speedometer Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM serial data at speedometer TSSM [30B] terminal 1 and ignition fuse open/
6749 0.4 0.4 0.4 0.4 0.4
short to ground
U1064 Loss of TSM/TSSM serial data at tachometer Repair TSSM connections 6709 --- --- 0.3 0.3 ---
U1064 Loss of TSM/TSSM serial data at tachometer TSSM [30B] terminal 12 (BK wire) is open 6710 --- --- 0.4 0.4 ---
U1064 Loss of TSM/TSSM serial data at tachometer Repair tachometer connections/terminal 6711 --- --- 0.4 0.4 ---
U1064 Loss of TSM/TSSM serial data at tachometer TSSM [30B] terminal 3 and tachometer [108B]
6866 --- --- 0.3 0.3 ---
terminal 2 (LGN/V wire) is open
U1064 Loss of TSM/TSSM serial data at tachometer Replace 15AMP battery fuse 6713 --- --- 0.3 0.3 ---
U1064 Loss of TSM/TSSM serial data at tachometer Replace TSM/TSSM 6717 --- --- 0.5 0.5 ---
U1064 Loss of TSM/TSSM serial data at tachometer TSSM [30B] terminal 1 and ignition fuse open/
6749 --- --- 0.4 0.4 ---
short to ground
U1097 Loss of speedometer serial data at TSM/TSSM Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5
U1097 Loss of speedometer serial data at TSM/TSSM Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1097 Loss of speedometer serial data at TSM/TSSM TSSM [30B] terminal 3 and speedometer [39B]
6712 0.4 0.4 0.4 0.4 0.4
terminal 2 (LGN/V wire) is open

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-33


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
U1097 Loss of speedometer serial data at TSM/TSSM Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1097 Loss of speedometer serial data at TSM/TSSM ECM [78B] terminal 5 to speedometer [39B] ter-
6748 0.4 0.4 0.4 0.4 0.4
minal 2 (LGN/V wire) is open
U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 1 and ignition
6867 0.7 0.7 0.7 0.7 0.7
switch open/short to ground
U1097 Loss of speedometer serial data at TSM/TSSM TSSM [30B] terminal 3 and speedometer [39B]
6753 0.8 0.8 0.8 0.8 0.8
terminal 2 (LGN/V wire) is open
U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 5 and battery fuse
6758 0.7 0.7 0.7 0.7 0.7
(BN/GY wire) is open
U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 2 (LGN/V wire)
6759 0.4 0.4 0.4 0.4 0.4
grounded
U1097 Loss of speedometer serial data at TSM/TSSM Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1097 Loss of speedometer serial data at TSM/TSSM Access instruments\wiggle test\replace instru-
6766 0.7 0.7 0.7 0.7 0.7
ment fuse
U1097 Loss of speedometer serial data at TSM/TSSM speedometer [39B] terminal 1/instrument fuse/
6770 0.8 0.8 0.8 0.8 0.8
fuel gauge terminal 1(O wire) grounded
U1097 Loss of speedometer serial data at TSM/TSSM Replace tachometer 6772 --- --- 0.5 0.5 ---
U1097 Loss of speedometer serial data at TSM/TSSM Replace fuel gauge 6775 0.4 0.4 0.4 0.4 0.4
U1097 Loss of speedometer serial data at TSM/TSSM Speedometer [39B] terminal 7 and chassis
6776 0.8 0.8 0.8 0.8 0.8
ground (BK wire) is open
U1097 Loss of speedometer serial data at TSM/TSSM Access instruments\wiggle test\replace acces-
6781 0.7 0.7 0.7 0.7 0.7
sory fuse
U1097 Loss of speedometer serial data at TSM/TSSM Replace ignition switch 6782 0.7 0.7 0.7 0.7 0.7
U1097 Loss of speedometer serial data at TSM/TSSM Rear lighting harness\tail lamp assembly (O/W
6783 0.9 0.9 0.9 0.9 0.9
wire) is shorted to ground
U1097 Loss of speedometer serial data at TSM/TSSM Replace rear stop light switch 6787 0.6 0.6 0.6 0.6 0.6
U1097 Loss of speedometer serial data at TSM/TSSM Headlamp [38] terminal 1 (O/W wire) is shorted
6788 0.8 0.8 0.8 0.8 0.8
to ground
U1097 Loss of speedometer serial data at TSM/TSSM Right hand switch controls\harness assembly is
6789 0.9 0.9 0.9 0.9 0.9
shorted to ground

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-34


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
U1097 Loss of speedometer serial data at TSM/TSSM Left hand switch controls assembly\harness is
6794 0.9 0.9 0.9 0.9 0.9
shorted to ground
U1097 Loss of speedometer serial data at TSM/TSSM Speedometer [39B] terminal 6/L R controls/igni-
6795 0.9 0.9 0.9 0.9 0.9
tion switch (O/W wire) is shorted to ground
U1097 Loss of speedometer serial data at TSM/TSSM Speedometer [39B] terminal 6 and accessory
6801 0.8 0.8 0.8 0.8 0.8
fuse (O/W wire) open
U1097 Loss of speedometer serial data at TSM/TSSM Accessory fuse terminal R and ignition switch
6802 0.8 0.8 0.8 0.8 0.8
(R/GY wire) open
U1097 Loss of speedometer serial data at TSM/TSSM Indicator lamp [20A]\[21A] terminal 6 (O wire) to
6849 0.5 0.5 0.5 0.5 0.3
indicator lamp is shorted to ground
U1097 Loss of speedometer serial data at tachometer ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- 0.8 --- ---
terminal 2 is open
U1097 Loss of speedometer serial data at ICM Replace 15AMP battery fuse 6713 0.3 0.3 0.3 0.3 0.3
U1097 Loss of speedometer serial data at ICM Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7
U1097 Loss of speedometer serial data at ICM Indicator lamp [20A]\[21A] terminal 6 (O wire) to
6849 0.5 0.5 0.5 0.5 0.3
indicator lamp is shorted to ground
U1255 Missing response at TSM\TSSM Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at TSM\TSSM Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at TSM\TSSM TSSM [30B] terminal 3 and speedometer [39B]
6712 0.4 0.4 0.4 0.4 0.4
terminal 2 (LGN/V wire) is open
U1255 Missing response at TSM\TSSM Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at TSM\TSSM ECM [78B] terminal 5 (ICM [10B] terminal 12) to
speedometer [39B] terminal 2 (LGN/V wire) is 6748 0.4 0.4 0.4 0.4 0.4
open
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 1 and ignition
6867 0.7 0.7 0.7 0.7 0.7
switch open/short to ground
U1255 Missing response at TSM\TSSM TSSM [30B] terminal 3 and Speedometer termi-
6753 0.8 0.8 0.8 0.8 0.8
nal 2 (LGN/V wire) is open
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 5 and battery fuse
6758 0.7 0.7 0.7 0.7 0.7
(BN/GY wire) is open
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 2 (LGN/V wire)
6759 0.4 0.4 0.4 0.4 0.4
grounded

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-35


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
U1255 Missing response at TSM\TSSM Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1255 Missing response at TSM\TSSM Access instruments\wiggle test\replace instru-
6766 0.7 0.7 0.7 0.7 0.7
ment fuse
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 1/instrument fuse/
6770 0.8 0.8 0.8 0.8 0.8
fuel gauge terminal 1(O wire) grounded
U1255 Missing response at TSM\TSSM Replace tachometer 6772 --- --- 0.5 0.5 ---
U1255 Missing response at TSM\TSSM Replace fuel gauge 6775 0.4 0.4 0.4 0.4 0.4
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 7 and chassis
6776 0.8 0.8 0.8 0.8 0.8
ground (BK wire) is open
U1255 Missing response at TSM\TSSM Access instruments\wiggle test\replace acces-
6781 0.7 0.7 0.7 0.7 0.7
sory fuse
U1255 Missing response at TSM\TSSM Replace ignition switch 6782 0.7 0.7 0.7 0.7 0.7
U1255 Missing response at TSM\TSSM Rear lighting harness\tail lamp assembly (O/W
6783 0.9 0.9 0.9 0.9 0.9
wire) is shorted to ground
U1255 Missing response at TSM\TSSM Replace rear stop light switch 6787 0.6 0.6 0.6 0.6 0.6
U1255 Missing response at TSM\TSSM Headlamp [38] terminal 1 (O/W wire) is shorted
6788 0.8 0.8 0.8 0.8 0.8
to ground
U1255 Missing response at TSM\TSSM Right hand switch controls\harness assembly is
6789 0.9 0.9 0.9 0.9 0.9
shorted to ground
U1255 Missing response at TSM\TSSM Left hand switch controls assembly\harness is
6794 0.9 0.9 0.9 0.9 0.9
shorted to ground
U1255 Missing response at TSM\TSSM Speedometer [39B] terminal 6/L R Controls/igni-
6795 0.9 0.9 0.9 0.9 0.9
tion Switch (O/W wire) is shorted to ground
U1255 Missing response at TSM\TSSM speedometer [39B] terminal 6 and Accessory
6801 0.8 0.8 0.8 0.8 0.8
Fuse (O/W wire) open
U1255 Missing response at TSM\TSSM Accessory Fuse terminal R and ignition Switch
6802 0.8 0.8 0.8 0.8 0.8
(R/GY wire) open
U1255 Missing response at TSM\TSSM Indicator lamp [20A]\[21A] terminal 6 (O wire) to
6849 0.5 0.5 0.5 0.5 0.3
Indicator lamp is shorted to ground
U1255 Missing response at Speedometer TSSM [30B] terminal 2 and ignition fuse is open 6071 0.8 0.8 0.8 0.8 0.8
U1255 Missing response at Speedometer Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-36


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
U1255 Missing response at Speedometer TSSM [30B] terminal 12 (BK wire) is open 6710 0.4 0.4 0.4 0.4 0.4
U1255 Missing response at Speedometer Replace TSM/TSSM 6717 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at Speedometer Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at Speedometer TSSM [30B] terminal 1 and ignition fuse open/
6749 0.4 0.4 0.4 0.4 0.4
short to ground
U1255 Missing response at Speedometer TSSM [30B] terminal 3 and speedometer [78B]
6753 0.8 0.8 0.8 0.8 0.8
terminal 2 (LGN/V wire) is open
U1255 Missing response at Speedometer Inspect/access electrical panel/main wiring har-
7159 0.8 0.8 0.8 0.8 0.8
ness/replace 15 amp battery fuse
U1255 Missing response at Tachometer Repair TSSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at Tachometer Repair tachometer connections 6711 --- --- 0.4 --- ---
U1255 Missing response at Tachometer ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- 0.8 --- ---
terminal 2 (LGN/V wire) is open
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 0.5 0.5
minal 2 (LGN/V wire) is open
U1300 ECM/ICM serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1300 ECM/ICM serial data low Repair tachometer connections 6711 --- --- 0.4 --- ---
U1300 ECM/ICM serial data low Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1300 ECM/ICM serial data low Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1300 ECM/ICM serial data low Replace tachometer 6803 --- --- 0.7 --- ---
U1300 ECM/ICM serial data low Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1300 ECM/ICM serial data low Replace ECM 7993 0.9 0.9 0.9 0.9 0.9
U1300 ECM/ICM serial data low ECM [78B] terminal 5/TSSM [30] terminal 3/
speedometer [39B]terminal 2 (LGN/V wire) 7994 0.4 0.4 0.4 0.4 0.4
grounded
U1300 ECM/ICM serial data low Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8
U1300 ECM/ICM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 0.8 0.8 0.8 0.8 0.8
(LGN/V wire) is open
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 0.5 0.5
minal 2 (LGN/V wire) is open
U1300 TSM\TSSM serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-37


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
U1300 TSM\TSSM serial data low Repair tachometer connections 6711 --- --- 0.4 --- ---
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- 0.8 --- ---
terminal 2 (LGN/V wire) is open
U1300 TSM\TSSM serial data low Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1300 TSM\TSSM serial data low Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1300 TSM\TSSM serial data low Replace tachometer 6803 --- --- 0.7 --- ---
U1300 TSM\TSSM serial data low Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1300 TSM\TSSM serial data low Replace ECM 7993 0.9 0.9 0.9 0.9 0.9
U1300 TSM\TSSM serial data low ECM [78B] terminal 5/TSSM [30B] terminal 3/
speedometer [39B] terminal 2 (LGN/V wire) 7994 0.4 0.4 0.4 0.4 0.4
grounded
U1300 TSM\TSSM serial data low Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8
U1300 TSM\TSSM serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 0.8 0.8 0.8 0.8 0.8
(LGN/V wire) is open
U1300 Speedometer serial data low ECM [78B] terminal 5 to speedometer terminal
6036 0.5 0.5 0.5 0.5 0.5
2 (LGN/V wire) is open
U1300 Speedometer serial data low Repair TSM/TSSM connections 6709 0.3 0.3 0.3 0.3 0.3
U1300 Speedometer serial data low Repair tachometer connections 6711 --- --- 0.4 --- ---
U1300 Tachometer serial data low ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- 0.8 --- ---
terminal 2 is open
U1300 Speedometer serial data low Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1300 Speedometer serial data low Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1300 Speedometer serial data low Replace tachometer 6803 --- --- 0.7 --- ---
U1300 Speedometer serial data low Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1300 Speedometer serial data low Replace ICM/ECM and reprogram 7993 0.9 0.9 0.9 0.9 0.9
U1300 Speedometer serial data low ECM [78B] terminal 5/TSSM [30] terminal 3/
speedometer [39B] terminal 2 (LGN/V wire) 7994 0.4 0.4 0.4 0.4 0.4
grounded
U1300 Speedometer serial data low Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8
U1300 Speedometer serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 0.8 0.8 0.8 0.8 0.8
(LGN/V wire) is open

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-38


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
U1300 Tachometer serial data low ECM [78B] terminal 5 to speedometer [39B] ter-
6036 --- --- 0.5 --- ---
minal 2 (LGN/V wire) is open
U1300 Tachometer serial data low Repair TSM/TSSM connections 6709 --- --- 0.3 --- ---
U1300 Tachometer serial data low Repair tachometer connections 6711 --- --- 0.4 --- ---
U1300 Tachometer serial data low ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- 0.8 --- ---
terminal 2 is open
U1300 Tachometer serial data low Repair speedometer connections/terminals 6747 --- --- 0.3 --- ---
U1300 Tachometer serial data low Replace speedometer 6765 --- --- 0.7 --- ---
U1300 Tachometer serial data low Replace tachometer 6803 --- --- 0.7 --- ---
U1300 Tachometer serial data low Repair ECM connections 6854 --- --- 0.3 --- ---
U1300 Tachometer serial data low ICM [10B] terminal 12 to tachometer [108B] ter-
7017 --- --- --- --- ---
minal 2 (LGN/V wire) is open
U1300 Tachometer serial data low Replace ECM 7993 --- --- 0.9 --- ---
U1300 Tachometer serial data low ECM [78B] terminal 5/TSSM [30B] terminal 3/
speedometer [39B] terminal 2 (LGN/V wire) 7994 --- --- 0.4 --- ---
grounded
U1300 Tachometer serial data low Replace TSM/TSSM 7998 --- --- 0.8 --- ---
U1300 Tachometer serial data low ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 --- --- 0.8 --- ---
(LGN/V wire) is open
U1301 ECM serial data high ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 --- 0.5
minal 2 (LGN/V wire) is open
U1301 ECM serial data high Repair tachometer connections 6711 --- --- 0.4 --- ---
U1301 ECM serial data high ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- 0.8 --- ---
terminal 2 is open
U1301 ECM serial data high Ground and ECM [78B] terminal 10 and 28 is
6746 0.4 0.4 0.4 0.4 0.4
open
U1301 ECM serial data high Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1301 ECM serial data high Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1301 ECM serial data high Replace tachometer 6803 --- --- 0.7 --- ---
U1301 ECM serial data high Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-39


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
U1301 ECM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5
/TSSM [30B] terminal 3/speedometer [39B] ter- 6865 0.4 0.4 0.4 0.4 0.4
minal 2 (LGN/V wire) shorted to voltage
U1301 ECM serial data high Replace ECM 7993 0.9 0.9 0.9 0.9 0.9
U1301 ECM serial data high Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8
U1301 ECM serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 0.8 0.8 0.8 0.8 0.8
(LGN/V wire) is open
U1301 TSM\TSSM serial data high ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 0.5 0.5
minal 2 (LGN/V wire) is open
U1301 TSM\TSSM serial data high Repair tachometer connections 6711 0.4 0.4 0.4 0.4 0.4
U1301 TSM\TSSM serial data high ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- 0.8 --- ---
terminal 2 is open
U1301 TSM\TSSM serial data high Ground and ECM [78B] terminal 10 and 28 is
6746 0.4 0.4 0.4 0.4 0.4
open
U1301 TSM\TSSM serial data high Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1301 TSM\TSSM serial data high Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1301 TSM\TSSM serial data high Replace tachometer 6803 --- --- 0.7 --- ---
U1301 TSM\TSSM serial data high Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1301 TSM\TSSM serial data high Data link [91A] terminal 3/ECM [78B] terminal 5
/TSSM [30B] terminal 3/speedometer [39B] ter- 6865 0.4 0.4 0.4 0.4 0.4
minal 2 (LGN/V wire) shorted to voltage
U1301 TSM\TSSM serial data high Replace ECM 7993 0.9 0.9 0.9 0.9 0.9
U1301 TSM\TSSM serial data high Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8
U1301 TSM\TSSM serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 0.8 0.8 0.8 0.8 0.8
(LGN/V wire) is open
U1301 Speedometer serial data high ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 0.5 0.5
minal 2 (LGN/V wire) is open
U1301 Speedometer serial data high Repair TSM/TSSM connections 6709 --- --- --- --- ---
U1301 Speedometer serial data high Repair tachometer connections 6711 --- --- 0.4 --- ---
U1301 Speedometer serial data high ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- 0.8 0.8 ---
terminal 2 is open

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-40


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
U1301 Speedometer serial data high Ground and ECM [78B] terminal 10 and 28 is
6746 0.4 0.4 0.4 0.4 0.4
open
U1301 Speedometer serial data high Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1301 Speedometer serial data high Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1301 Speedometer serial data high Replace tachometer 6803 --- --- 0.7 --- ---
U1301 Speedometer serial data high Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1301 Speedometer serial data high Data link [91A] terminal 3/ECM [78B] terminal 5
/TSSM [30B] terminal 3/speedometer [39B] ter- 6865 0.4 0.4 0.4 0.4 0.4
minal 2 (LGN/V wire) shorted to voltage
U1301 Speedometer serial data high Replace ECM 7993 0.9 0.9 0.9 0.9 0.9
U1301 Speedometer serial data high Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8
U1301 Speedometer serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 0.8 0.8 0.8 0.8 0.8
(LGN/V wire) is open
U1301 Tachometer serial data high ECM [78B] terminal 5 to speedometer [39B] ter-
6036 0.5 0.5 0.5 0.5 0.5
minal 2 (LGN/V wire) is open
U1301 Tachometer serial data high Repair tachometer connections 6711 --- --- 0.4 --- ---
U1301 Tachometer serial data high ECM [78B] terminal 5 and tachometer [108B]
6720 --- --- 0.8 --- ---
terminal 2 is open
U1301 Tachometer serial data high Ground and ECM [78B] terminal 10 and 28 is
6746 0.4 0.4 0.4 0.4 0.4
open
U1301 Tachometer serial data high Repair speedometer connections/terminals 6747 0.3 0.3 0.3 0.3 0.3
U1301 Tachometer serial data high Replace speedometer 6765 0.7 0.7 0.7 0.7 0.7
U1301 Tachometer serial data high Replace tachometer 6803 --- --- 0.7 --- ---
U1301 Tachometer serial data high Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3
U1301 Tachometer serial data high Data link [91A] terminal 3/ECM [78B] terminal 5
/TSSM [30B] terminal 3/speedometer [39B] ter- 6865 0.4 0.4 0.4 0.4 0.4
minal 2 (LGN/V wire) shorted to voltage
U1301 Tachometer serial data high Replace ECM 7993 0.9 0.9 0.9 0.9 0.9
U1301 Tachometer serial data high Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8
U1301 Tachometer serial data high ECM [78B] terminal 5 to TSSM [30B] terminal 3
7999 0.8 0.8 0.8 0.8 0.8
(LGN/V wire) is open

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-41


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
Serial data missing Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5
Serial data missing Engine stop switch [22A] terminal 4/system
relay terminal 86 (coil terminal B)/ECM [78B] 6723 0.4 0.4 0.4 0.4 0.4
terminal 13 (W/BK wire) shorted to ground
Serial data missing Replace voltage regulator 6724 0.4 0.4 0.4 0.4 0.4
Serial data missing Inspect/access main wire harness and electrical
6729 1.3 1.3 1.3 1.3 1.3
panel/wiggle test/replace 15 amp ignition fuse
Serial data missing Replace engine stop switch 6730 1.0 1.0 1.0 1.0 1.0
Serial data missing maxifuse [5B] terminal B and battery positive
6731 0.4 0.4 0.4 0.4 0.4
terminal (R wire) is open
Serial data missing Ignition switch [33] terminal B and maxifuse ter-
6732 --- --- --- --- 0.4
minal A (R wire) is open
Serial data missing Inspect/access electrical panel/wiggle test/
6733 0.5 0.5 0.5 0.5 0.5
replace 40 Amp Maxi Fuse
Serial data missing Replace tachometer 6772 --- --- 0.5 --- ---
Serial data missing Data link [91A] terminal 4 and ignition fuse (GY
6804 0.3 0.3 0.3 0.3 0.3
wire) is open
Serial data missing Data Link [91A] terminal 3/ECM [78B] terminal
5/TSSM [30B]terminal 3/speedometer [39B] ter- 6818 0.5 0.5 0.5 0.5 0.5
minal 2 (LGN/V wire) short to voltage
Serial data missing Data link [91A] terminal 2 and chassis ground
6819 0.3 0.3 0.3 0.3 0.3
(BK wire) is open
Serial data missing ECM [78B] terminal 5 and data link [91A] termi-
6838 0.4 0.4 0.4 0.4 0.4
nal 3 (LGN/V wire) open/grounded
Serial data missing Engine stop switch connector [22] terminal 3 ,
data link [91A] terminal 4 and TSSM [30B] ter- 6839 0.5 0.5 0.5 0.5 0.5
minal 2 (GY wire) shorted to ground
Serial data missing Replace ignition switch 7287 0.4 0.4 0.4 0.4 0.5
Serial data missing Repair ICM/ECM terminals 7301 0.2 0.2 0.2 0.2 0.2
Serial data missing Ignition switch [33A] terminal A and maxifuse
7312 0.3 0.3 0.3 0.3 ---
terminal A (R wire) is open

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-42


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
Serial data missing Ignition switch [33] terminal A and ignition fuse
[64] terminal (R/BK wire) is open/short to 7316 0.4 0.4 0.4 0.4 0.4
ground
Serial data missing Ignition switch terminal C and ignition fuse ter-
7317 0.3 0.3 0.3 0.3 ---
minal (R/BK wire) is open/short to ground
Serial data missing Wire from fuse block to maxifuse [5B] terminal A
7318 0.5 0.5 0.5 0.5 0.5
(R wire) is grounded
Serial data missing Replace system relay 7904 0.3 0.3 0.3 0.3 0.3
Serial data missing Replace ECM 7913 0.7 0.7 0.7 0.7 0.7
Serial data missing Repair ICM/ECM terminals 7980 0.3 0.3 0.3 0.3 0.3
Serial data missing Replace ECM 7993 0.9 0.9 0.9 0.9 0.9
Serial data missing ECM [78B] terminal 5/TSSM [30B] terminal 3/
speedometer [39B] terminal 2 (LGN/V wire) 7994 0.4 0.4 0.4 0.4 0.4
grounded
Serial data missing Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8
DRIVEABILITY/SYMPTOMS
Misfire at idle or under load Replace spark plugs 7134 0.2 0.2 0.2 0.2 0.2
Misfire at idle or under load Repair spark plug wire connections 7136 0.2 0.2 0.2 0.2 0.2
Misfire at idle or under load Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Misfire at idle or under load Replace ignition coil 7139 0.3 0.3 0.3 0.3 0.3
Misfire at idle or under load Replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9
Misfire at idle or under load Replace ECM 7149 0.9 0.9 0.9 0.9 0.9
Misfire at idle or under load Replace MAP sensor 7152 0.8 0.8 0.8 0.8 0.8
Misfire at idle or under load ECM [78B] terminal 28 and battery negative has
7153 0.4 0.4 0.4 0.4 0.4
high resistance to ground
Misfire at idle or under load Replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0
Misfire at idle or under load Repair/replace fuel pump/pressure regulator/
7164 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
Rough or rolling idle Replace spark plugs 7134 0.2 0.2 0.2 0.2 0.2
Rough or rolling idle Repair spark plug wire connections 7136 0.2 0.2 0.2 0.2 0.2

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-43


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
Rough or rolling idle Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Rough or rolling idle Replace ignition coil 7139 0.3 0.3 0.3 0.3 0.3
Rough or rolling idle Replace fuel injector 7144 0.9 0.9 0.9 0.9 0.9
Rough or rolling idle Replace ECM 7149 0.9 0.9 0.9 0.9 0.9
Rough or rolling idle Replace MAP sensor 7152 0.8 0.8 0.8 0.8 0.8
Rough or rolling idle ECM [78B] terminal 28 and battery negative has
7153 0.4 0.4 0.4 0.4 0.4
high resistance to ground
Rough or rolling idle Replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0
Rough or rolling idle Repair/replace fuel pump/pressure regulator/
7164 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
Emits black smoke Replace fuel injector 7596 1.0 1.0 1.0 1.0 1.0
Emits black smoke Replace MAP sensor 7597 1.2 1.2 1.2 1.2 1.2
Emits black smoke Replace engine temperature sensor 7598 0.8 0.8 0.8 0.8 0.8
Emits black smoke Replace fuel pressure regulator 7480 0.9 0.9 0.9 0.9 0.9
Emits black smoke Replace ECM and reprogram 7601 1.5 1.5 1.5 1.5 1.5
No check engine lamp Replace speedometer 6072 0.5 0.5 0.5 0.5 0.5
No check engine lamp Main fuse terminal A to battery fuse terminal J
6745 0.3 0.3 0.3 0.3 0.3
(R wire) open
No check engine lamp Replace tachometer 6772 --- --- 0.5 --- ---
No check engine lamp Replace ECM 7130 0.8 0.8 0.8 0.8 0.8
No check engine lamp Repair ECM connections 7141 0.8 0.8 0.8 0.8 0.8
No check engine lamp Speedometer [39B] terminal 5 and battery fuse
7154 0.3 0.3 0.3 0.3 0.3
(BN/GY wire) is open
No check engine lamp Speedometer [39B] terminal 5 and battery fuse
7158 0.8 0.8 0.8 0.8 0.8
(BN/GY wire) is grounded
No check engine lamp Inspect/access electrical panel/main wiring har-
7159 0.8 0.8 0.8 0.8 0.8
ness/replace 15 Amp battery fuse
No check engine lamp Replace security siren 7161 0.6 0.6 0.6 0.6 0.6

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-44


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
No check engine lamp TSM/TSSM [30B] terminal 1/speedometer [39B]
terminal 5/siren [142B] terminal A (BN/GY), is 7162 0.6 0.6 0.6 0.6 0.6
shorted to ground
No check engine lamp ECM [78B] terminal 13 and right hand control
7290 0.9 0.9 0.9 0.9 0.9
[22A] terminal 4 (W/BK wire) open
No check engine lamp Replace engine stop switch 7295 1.2 1.2 1.2 1.2 1.2
No check engine lamp Engine stop switch [22A] terminal 3 and ignition
7303 0.9 0.9 0.9 0.9 0.9
fuse (GY wire) is open
No check engine lamp Replace ECM 7305 0.8 0.8 0.8 0.8 0.8
No check engine lamp Replace TSM/TSSM 7306 0.5 0.5 0.5 0.5 0.5
No check engine lamp Battery ground and ECM [78B] terminal 10 and
7310 0.4 0.4 0.4 0.4 0.4
28 (ICM [10B] terminal 5) open
No check engine lamp Replace speedometer 7311 0.3 0.3 0.3 0.3 0.3
No check engine lamp ECM [78B] terminal 5 /data link [91A] terminal 3/
7314 0.3 0.3 0.3 0.3 0.3
speedometer [39B] 2 (LGN/V wire) open
No check engine lamp Repair ECM connections 7980 0.3 0.3 0.3 0.3 0.3
Engine cranks but will not start Replace spark plugs 7134 0.2 0.2 0.2 0.2 0.2
Engine cranks but will not start Repair spark plug wire connections 7136 0.2 0.2 0.2 0.2 0.2
Engine cranks but will not start Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Engine cranks but will not start Clean or replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0
Engine cranks but will not start Repair/replace fuel pump/pressure regulator/
7164 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
Engine cranks but will not start Repair starting system; use in conjunction with
7166 0.2 0.2 0.2 0.2 0.2
additional code(s)
Engine cranks but will not start Repair fuel pump connections or connections in
7171 0.4 0.4 0.4 0.4 0.4
fuel pump connector [141]
Engine cranks but will not start Fuel pump fuse terminal G to fuel pump [141B]
7173 0.4 0.4 0.4 0.4 0.4
terminal A (O/GY) is open
Engine cranks but will not start Replace 15 amp fuse 7181 0.3 0.3 0.3 0.3 0.3
Engine cranks but will not start Replace battery 7185 0.5 0.5 0.5 0.5 0.5

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-45


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
Engine cranks but will not start Repair engine compression; use in conjunction
7210 0.5 0.5 0.5 0.5 0.5
with additional code(s)
Engine cranks but will not start Repair ignition coil connections or replace igni-
7226 0.4 0.4 0.4 0.4 0.4
tion coil
Engine cranks but will not start Fuel pump [141B] terminal D [141] and chassis
7340 0.4 0.4 0.4 0.4 0.4
ground 1 (BK wire) is open
Engine cranks but will not start Fuel pump fuse terminal G to fuel pump [141B]
terminal A (O/GY) is shorted to ground-replace 7380 0.4 0.4 0.4 0.4 0.4
15 amp pump fuse
Engine cranks but will not start Replace fuel pump or repair fuel pump connec-
7415 0.9 0.9 0.9 0.9 0.9
tions in tank
Engine cranks but will not start Fuel pump fuse terminal H to system relay ter-
7441 0.4 0.4 0.4 0.4 0.4
minal 87 (Y/GN) is open
Engine cranks but will not start Replace ECM 7450 1.1 1.1 1.1 1.1 1.1
Engine cranks but will not start Replace throttle position sensor 7595 1.2 1.2 1.2 1.2 1.2
Engine cranks but will not start Replace injector 7992 0.9 0.9 0.9 0.9 0.9
Starts, then stalls Replace fuel filter or clean fuel pump screen 7013 0.8 0.8 0.8 0.8 0.8
Starts, then stalls Repair/replace fuel pump/pressure regulator/
7014 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
Starts, then stalls Replace ECM 7450 1.1 1.1 1.1 1.1 1.1
Starts hard Replace spark plugs 7134 0.2 0.2 0.2 0.2 0.2
Starts hard Repair spark plug wire connections 7136 0.2 0.2 0.2 0.2 0.2
Starts hard Replace spark plug wire 7138 0.3 0.3 0.3 0.3 0.3
Starts hard Replace fuel filter screen 7163 1.0 1.0 1.0 1.0 1.0
Starts hard Repair/replace fuel pump/pressure regulator/
7164 1.0 1.0 1.0 1.0 1.0
fuel line/fuel filter
Starts hard Repair starting system; use in conjunction with
7166 0.2 0.2 0.2 0.2 0.2
additional code(s)
Starts hard Repair fuel pump connections or connections in
7171 0.4 0.4 0.4 0.4 0.4
fuel pump connector [141]

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-46


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 5-8. Fuel Injection


MODEL
ITEM DESCRIPTION CODE
GM1/GV1 GX1 GN1 GW1 GP1
Starts hard Fuel pump fuse terminal G to fuel pump [141B]
7173 0.4 0.4 0.4 0.4 0.4
terminal A (O/GY) is open
Starts hard Replace 15 amp Fuse 7181 0.3 0.3 0.3 0.3 0.3
Starts hard Replace battery 7185 0.5 0.5 0.5 0.5 0.5
Starts hard Repair engine compression; use in conjunction
7210 0.5 0.5 0.5 0.5 0.5
with additional code(s)
Starts hard Repair ignition coil connections or replace igni-
7226 0.4 0.4 0.4 0.4 0.4
tion coil
Starts hard Fuel pump terminal D [141B] and chassis
7340 0.4 0.4 0.4 0.4 0.4
ground 1 (BK wire) is open
Starts hard Fuel pump fuse terminal G to fuel pump [141B]
terminal A (O/GY) is shorted to ground-replace 7380 0.4 0.4 0.4 0.4 0.4
15 amp pump fuse
Starts hard Replace fuel pump or repair fuel pump connec-
7415 0.9 0.9 0.9 0.9 0.9
tions in tank
Starts hard Fuel pump fuse terminal H to system relay ter-
7441 0.4 0.4 0.4 0.4 0.4
minal 87 (Y/GN) is open
Starts hard Replace ECM 7450 1.1 1.1 1.1 1.1 1.1
Starts hard Replace throttle position sensor 7595 1.2 1.2 1.2 1.2 1.2
Starts hard Replace injector 7992 0.9 0.9 0.9 0.9 0.9

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-47


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

GV1 FXDC-I GM1 FXD-I GP1 FXDWG-I GN1 FXDL-I


GW1 FXD-35 GX1 FXDB-I

Revised 7/13/05 2006 DYNA MODELS Page 5-48


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006 VRSC MODELS

Table 6-1. Service


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
NEW
Set-up and pre-delivery --- 1.5 1.5 1.5 1.5 1.5 1.5
1,000 mile service --- 2.0 2.0 2.0 2.0 2.0 2.0
REGULAR
5,000 mile maintenance 1.5 1.5 1.5 1.5 1.5 1.5
10,000 mile maintenance 1.5 1.5 1.5 1.5 1.5 1.5
12,000 mile maintenance Valve lash adjustment 3.0 3.0 3.0 3.0 3.0 3.0

Table 6-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2 0.2 0.2 0.2 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4 0.4 0.4 0.4 0.4
Buff entire part 1106 0.6 0.6 0.6 0.6 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8 0.8 0.8 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0 1.0 1.0 1.0 1.0
DRIVE
Adjust secondary belt --- 0.3 0.3 0.3 0.3 0.3 0.3
Replace sprocket cover 2044 0.1 0.1 0.1 0.1 0.1 0.1
Replace secondary belt 2011 0.5 0.5 0.5 0.5 0.5 0.5

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-1


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
Replace rear wheel sprocket 2021 0.4 0.4 0.4 0.4 0.4 0.4
Replace rear wheel sprocket bearing 2012 0.6 0.6 0.6 0.6 0.6 0.6
Replace rear compensator cushion 2013 0.5 0.5 0.5 0.5 0.5 0.5
Replace rear compensator bowl 2014 0.6 0.6 0.6 0.6 0.6 0.6
Replace front sprocket 2015 0.5 0.5 0.5 0.5 0.5 0.5
WHEELS
Replace tire - includes balancing front 2106 0.9 0.9 0.9 0.9 0.9 0.9
rear 2111 0.9 0.9 0.9 0.9 0.9 0.9
Replace wheel assembly - includes disc and front 2113 0.5 0.5 0.5 0.5 0.5 0.5
sprocket exchange and balancing rear 2114 0.8 0.8 0.8 0.8 0.8 0.8
Replace wheel bearings front 2136 0.5 0.5 0.5 0.5 0.5 0.5
rear 2141 0.6 0.6 0.6 0.6 0.6 0.6
HANDLEBARS
Replace handlebar riser one 2253 --- --- 0.4 0.4 0.5 0.5
Replace handlebar clamp 2254 --- --- 0.2 0.2 0.3 0.3
Replace handlebars 2206 0.5 0.5 0.5 0.5 0.5 0.5
Replace clutch hand lever 2221 0.1 0.1 0.1 0.1 0.1 0.1
Replace brake hand lever 2494 0.1 0.1 0.1 0.1 0.1 0.1
Replace throttle control 2231 0.4 0.4 0.4 0.4 0.4 0.4
Replace and adjust throttle control cables one or both 2241 0.6 0.6 0.6 0.6 0.6 0.6
Replace rubber handlebar grip 2251 0.2 0.2 0.2 0.2 0.2 0.2
Replace chrome fork top cover one 2293 --- --- 0.1 0.1 --- ---
FRAME/SWING ARM/FRONT FORK
Replace frame includes removal and installa-
tion of all accessories and motorcycle compo- 2306 12.0 12.0 12.0 12.0 12.0 12.0
nents
Replace lower fork bracket and stem 2316 1.1 1.1 1.1 1.1 1.1 1.1
Replace steering head cups and bearings,
2321 1.8 1.8 1.8 1.8 1.8 1.8
including bearing adjustment

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-2


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
Replace headlamp mount bracket 2244 0.2 0.2 0.2 0.2 0.2 0.2
Replace upper fork bracket 2326 1.0 1.0 1.0 1.0 1.0 1.0
Replace fork lock 2330 0.9 0.9 0.3 0.3 0.3 0.3
Adjust steering head bearing --- 0.4 0.4 0.4 0.4 0.4 0.4
Change front fork oil --- 0.5 0.5 0.7 0.7 0.7 0.7
Service fork slider and/or seal includes one side 2341 0.7 0.7 0.9 0.9 0.9 0.9
removal, disassembly, cleaning, inspection, both sides
replacing parts, servicing damper tube, replac- 2342 1.5 1.5 1.9 1.9 1.9 1.9
ing bushings, assembly and installation
Replace fork slider one side 2346 0.6 0.6 0.8 0.8 0.8 0.8
both sides 2351 0.8 0.8 1 1 1 1
Replace fork tube includes removal, disas- one side 2356 0.7 0.7 0.9 0.9 0.9 0.9
sembly, cleaning, inspection, replacing parts, both sides
servicing damper tube, replacing bushings, 2361 1.1 1.1 1.9 1.9 1.9 1.9
assembly and installation
Replace rear swing arm-complete 2359 1.5 1.5 1.5 1.5 1.5 1.5
Replace rear swing arm bearings both sides 2366 2.2 2.2 2.2 2.2 2.2 2.2
Replace passenger foot peg mount left side 2393 0.1 0.1 0.1 0.1 0.1 0.1
right side 2310 0.2 0.2 0.3 0.3 0.3 0.3
Replace rear shock absorber assembly left side 2371 0.1 0.1 0.1 0.1 0.1 0.1
right side 2376 0.2 0.2 0.3 0.3 0.3 0.3
Replace shock bushing includes removing left side 2382 0.2 0.2 0.2 0.2 0.2 0.2
shock right side 2383 0.3 0.3 0.4 0.4 0.4 0.4
Replace jiffy stand/spring 2396 0.2 0.2 0.2 0.2 0.2 0.2
Replace rubber bumper 2399 0.1 0.1 0.1 0.1 0.1 0.1
Replace lower frame rail left side 2345 1.0 1.0 1.0 1.0 1.0 1.0
right side 2347 0.7 0.7 0.7 0.7 0.7 0.7
BRAKES
Replace hydraulic brake line includes filling/ front 2406 0.4 0.4 0.4 0.4 0.4 0.4
bleeding brakes rear 2411 0.5 0.5 0.5 0.5 0.5 0.5

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-3


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
Replace brake pads front 2416 0.1 0.1 0.1 0.1 0.1 0.1
rear 2421 0.2 0.2 0.2 0.2 0.2 0.2
Replace brake caliper includes filling/bleed- front 2426 0.4 0.4 0.4 0.4 0.4 0.4
ing brakes rear 2431 0.6 0.6 0.6 0.6 0.6 0.6
Replace brake disc front 2436 0.3 0.3 0.3 0.3 0.3 0.3
rear 2441 0.8 0.8 0.8 0.8 0.8 0.8
Bleed brake caliper front 2442 0.2 0.2 0.2 0.2 0.2 0.2
rear 2443 0.2 0.2 0.2 0.2 0.2 0.2
Replace master cylinder assembly includes front 2461 0.4 0.4 0.4 0.4 0.4 0.4
filling/bleeding brakes rear 2466 0.5 0.5 0.8 0.8 0.8 0.8
Rebuild master cylinder assembly includes front 2471 0.6 0.6 0.6 0.6 0.6 0.6
filling/bleeding brakes rear 2476 0.6 0.6 1.0 1.0 1.0 1.0
Replace rear brake pedal 2492 0.2 0.2 0.2 0.2 0.2 0.2
Replace front brake lever 2494 0.1 0.1 0.1 0.1 0.1 0.1
Replace rear brake reservoir hose 2414 0.2 0.2 0.8 0.8 0.8 0.8
Replace rear reservoir tank only 2418 0.2 0.2 0.2 0.2 0.2 0.2
Replace brake caliper screen 2428 0.1 0.1 0.1 0.1 0.1 0.1
SEATS/COSMETIC COVERS/FUEL TANK/VISOR KIT
Replace seat/lanyard 2506 0.1 0.1 0.1 0.1 0.1 0.1
Replace passenger seat 2586 0.1 0.1 0.1 0.1 0.1 0.1
Replace seat strap 2588 0.1 0.1 0.1 0.1 0.1 0.1
Replace rear fender, outer 2537 0.2 0.2 0.2 0.2 0.2 0.2
Replace rear fender, inner 2538 0.3 0.3 0.6 0.6 0.6 0.6
Replace rear fender support one only 2536 0.5 0.5 --- --- 0.5 0.5
both 2539 0.6 0.6 --- --- 0.6 0.6
Replace rear fender plastic inner 2597 --- --- 0.2 0.2 0.2 0.2

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-4


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-2. Chassis


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
Replace side covers, left or right/rubber mount 2520 0.1 0.1 0.1 0.1 0.1 0.1
Replace air box cover/rubber mount 2521 0.1 0.1 0.1 0.1 0.1 0.1
Replace front fender/chrome bracket/painted
2522 0.2 0.2 0.2 0.2 0.2 0.2
bracket
Replace radiator trim cover one side 2523 0.1 0.1 0.1 0.1 0.1 0.1
Replace radiator cover 2524 0.2 0.2 0.2 0.2 0.2 0.2
Replace fuel tank assembly 2541 1.7 1.7 1.7 1.7 1.7 1.7
Replace fuel tank gasket 2548 0.4 0.4 0.4 0.4 0.4 0.4
Replace fuel gauge sending unit 2564 0.5 0.5 0.5 0.5 0.5 0.5
Replace license plate bracket 2590 0.3 0.3 0.3 0.3 0.3 0.3
replacing visor kit 2598 --- --- --- --- 0.2 0.2
BELTS GUARDS
Replace sprocket cover 2613 0.1 0.1 0.1 0.1 0.1 0.1
Replace debris deflector 2617 0.1 0.1 0.1 0.1 0.1 0.1
Replace belt guard 2616 0.1 0.1 0.1 0.1 0.1 0.1
EXHAUST SYSTEM
Replace complete exhaust system and/or gas-
2626 0.6 0.6 0.6 0.6 0.6 0.6
kets
Replace exhaust pipe dual exhaust system front 2631 0.6 0.6 0.6 0.6 0.6 0.6
rear 2636 0.6 0.6 0.6 0.6 0.6 0.6
Replace auxiliary volume/front clamp 2638 0.5 0.5 0.5 0.5 0.5 0.5
Replace any muffler/clamp 2646 0.2 0.2 0.2 0.2 0.2 0.2
Replace any exhaust shield 2661 0.1 0.1 0.1 0.1 0.1 0.1
Replace lower muffler support 2666 --- --- 0.6 0.6 0.6 0.6

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-5


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-3. Engine


LABOR MODEL
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
GENERAL
Remove and install engine 3006 4.0 4.0 4.0 4.0 4.0 4.0
Check compression/leak down front only 3020 0.4 0.4 0.4 0.4 0.4 0.4
rear only 3021 0.2 0.2 0.2 0.2 0.2 0.2
both 3022 0.5 0.5 0.5 0.5 0.5 0.5
Remove oil pan/inspection includes gasket replacement 3009 0.4 0.4 0.4 0.4 0.4 0.4
Replace pan gasket 3030 0.4 0.4 0.4 0.4 0.4 0.4
Replace alternator cover/gasket 3040 0.3 0.3 0.3 0.3 0.3 0.3
Replace derby cover/o-ring 3042 0.1 0.1 0.1 0.1 0.1 0.1
Change shim/check clearence one shim 3044 0.2 0.2 0.2 0.2 0.2 0.2
CYLINDER HEAD
Recondition cylinder head-includes removal of front head 3101 5.7 5.7 5.7 5.7 5.7 5.7
head and gasket rear head 3103 6.5 6.5 6.5 6.5 6.5 6.5
both heads 3104 6.7 6.7 6.7 6.7 6.7 6.7
Replace cylinder head one head 3106 4.5 4.5 4.5 4.5 4.5 4.5
both heads 3108 4.7 4.7 4.7 4.7 4.7 4.7
Replace valve seal or spring after cylinder one seal or spring (intake or exhaust) 3131 0.1 0.1 0.1 0.1 0.1 0.1
head removal all seals and springs, one head 3132 0.4 0.4 0.4 0.4 0.4 0.4
Replace cylinder head gasket front cylinder 3140 4.5 4.5 4.5 4.5 4.5 4.5
rear cylinder 3142 4.7 4.7 4.7 4.7 4.7 4.7
Replace secondary cam chain tensioner both 3155 0.3 0.3 0.3 0.3 0.3 0.3
Replace secondary guide front 3156 4.6 4.6 4.6 4.6 4.6 4.6
rear 3157 4.8 4.8 4.8 4.8 4.8 4.8
Replace camshaft/sprocket 3158 1.5 1.5 1.5 1.5 1.5 1.5
Replace secondary cam chain could be done in chassis; remove
3159 1.7 1.7 1.7 1.7 1.7 1.7
engine if heads are damaged

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-6


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-3. Engine


LABOR MODEL
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
CYLINDER AND PISTON
Replace piston rings includes deglazing cyl- one cylinder 3206 9.8 9.8 9.8 9.8 9.8 9.8
inder both cylinders 3216 10.0 10.0 10.0 10.0 10.0 10.0
Replace piston and piston rings includes one cylinder 3221 9.8 9.8 9.8 9.8 9.8 9.8
removal of cylinder head and fitting new piston both cylinders
with rings, 3231 10.0 10.0 10.0 10.0 10.0 10.0

Replace cylinder liner and piston one cylinder 3237 0.1 0.1 0.1 0.1 0.1 0.1
Deglaze/measure one cylinder 3238 0.2 0.2 0.2 0.2 0.2 0.2
CAM COVER
Replace cam cover/gasket, lower front 3319 1.2 1.2 1.2 1.2 1.2 1.2
rear 3320 1.2 1.2 1.2 1.2 1.2 1.2
both 3321 1.4 1.4 1.4 1.4 1.4 1.4
Replace cam cover/gasket, upper front 3322 1.1 1.1 1.1 1.1 1.1 1.1
rear 3324 1.1 1.1 1.1 1.1 1.1 1.1
both 3329 1.2 1.2 1.2 1.2 1.2 1.2
Replace cam cover gasket, inner front 3330 1.2 1.2 1.2 1.2 1.2 1.2
rear 3332 1.2 1.2 1.2 1.2 1.2 1.2
both 3334 1.4 1.4 1.4 1.4 1.4 1.4
Replace secondary top guide 3350 1.2 1.2 1.2 1.2 1.2 1.2
CRANKCASE
Replace crankcases includes remove and install engine 3406 11.0 11.0 11.0 11.0 11.0 11.0
Seal crankcase only 3407 4.9 4.9 4.9 4.9 4.9 4.9
Replace crankshaft includes remove and install engine 3470 6.1 6.1 6.1 6.1 6.1 6.1
Remove primary crank gear from crank add to crankshaft replacement 3471 0.2 0.2 0.2 0.2 0.2 0.2
Replace primary cam chain tensioner 3472 0.4 0.4 0.4 0.4 0.4 0.4
Replace primary cam chain guide 3473 0.4 0.4 0.4 0.4 0.4 0.4
Replace primary cam chain can be done in chassis, depends on
3474 1.9 1.9 1.9 1.9 1.9 1.9
damage

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-7


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-3. Engine


LABOR MODEL
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
Recondition cylinder head-head removed (for One head
3425 1.7 1.7 1.7 1.7 1.7 1.7
non-related repairs)
Replace oil pump and/or O-rings 3341 0.8 0.8 0.8 0.8 0.8 0.8
Replace main bearing shell 3475 4.9 4.9 4.9 4.9 4.9 4.9
Replace connecting rod 3476 10.0 10.0 10.0 10.0 10.0 10.0
Replace limiter assembly 3477 0.5 0.5 0.5 0.5 0.5 0.5
Replace gear, ball clutch 3478 0.6 0.6 0.6 0.6 0.6 0.6
Replace o-ring, VSS 3481 0.1 0.1 0.1 0.1 0.1 0.1
Replace o-ring, CPS 3482 0.2 0.2 0.2 0.2 0.2 0.2
Replace dipstick 3480 0.1 0.1 0.1 0.1 0.1 0.1
BALANCER SYSTEM
Replace balancer shaft/crankcase bearing includes bearings, outer and inner 3450 7.2 7.2 7.2 7.2 7.2 7.2
Replace primary crank gear engine can stay in frame 3451 1.3 1.3 1.3 1.3 1.3 1.3
Replace balancer shaft gear/bolt engine can stay in frame 3453 1.1 1.1 1.1 1.1 1.1 1.1
FUEL SYSTEM
Replace air cleaner bottom 3545 0.2 0.2 0.2 0.2 0.2 0.2
Replace air cleaner cover/snorkel 3547 0.1 0.1 0.1 0.1 0.1 0.1
Filter element cap 3549 0.1 0.1 0.1 0.1 0.1 0.1
Replace filter element 3551 0.1 0.1 0.1 0.1 0.1 0.1
Replace bottom to upper seal 3553 0.1 0.1 0.1 0.1 0.1 0.1
Replace air cleaner bottom gasket to throttle
3555 0.2 0.2 0.2 0.2 0.2 0.2
body
Replace velocity stack 3557 0.2 0.2 0.2 0.2 0.2 0.2
Replace fuel rail 3559 0.6 0.6 0.6 0.6 0.6 0.6
Throttle body boot/clamp 3561 0.5 0.5 0.5 0.5 0.5 0.5
Replace fuel line one or both lines 3563 0.3 0.3 0.3 0.3 0.3 0.3
Replace throttle body 3565 0.4 0.4 0.4 0.4 0.4 0.4

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-8


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-3. Engine


LABOR MODEL
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
Replace breather hose inside air box 3567 0.1 0.1 0.1 0.1 0.1 0.1
front 3569 0.2 0.2 0.2 0.2 0.2 0.2
rear 3571 0.1 0.1 0.1 0.1 0.1 0.1
EVAPORATIVE EMISSIONS SYSTEM
Replace canister California vehicles only 3527 0.2 0.2 0.2 --- --- ---
Replace vapor valve 3528 0.2 0.2 0.2 --- --- ---
Replace any one hose 3529 0.1 0.1 0.1 --- --- ---
Replace evaporative purge solenoid 3522 0.2 0.2 0.2 --- --- ---

Table 6-4. Clutch


LABOR MODEL
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
CLUTCH
Replace clutch master cylinder 4020 0.4 0.4 0.4 0.4 0.4 0.4
Replace clutch secondary actuator cylinder 4022 0.3 0.3 0.3 0.3 0.3 0.3
Clutch service includes disassembly, cleaning, inspec-
tion, repair, assembly, replacement of 4011 1.5 1.5 1.5 1.5 1.5 1.5
friction plates
Replace clutch release bearing 4016 0.5 0.5 0.5 0.5 0.5 0.5
Bleed clutch system for air 4024 0.2 0.2 0.2 0.2 0.2 0.2
Replace clutch cover/gasket V-ROD Only 4026 0.8 0.8 0.8 0.8 0.8 0.8
Replace clutch line 4028 0.5 0.5 0.5 0.5 0.5 0.5
Replace clutch complete new clutch assembly, exhaust removal
4030 1.2 1.2 1.2 1.2 1.2 1.2
V-ROD Only
Replace secondary actuator cylinder cover 4032 0.1 0.1 0.1 0.1 0.1 0.1

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-9


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-5. Transmission


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
TRANSMISSION
Overhaul transmission includes disassembly, cleaning, inspec-
tion, replacing all parts (engine 4306 7.8 7.8 7.8 7.8 7.8 7.8
removed)
Replace transmission complete 4305 6.3 6.3 6.3 6.3 6.3 6.3
Replace input shaft 4322 6.3 6.3 6.3 6.3 6.3 6.3
Replace output shaft 4323 6.3 6.3 6.3 6.4 6.4 6.4
Replace shift actuator assembly 4324 7.4 7.4 7.4 7.4 7.4 7.4
Replace output shaft flange/seal 4325 0.6 0.6 0.6 0.6 0.6 0.6
Replace shaft end bearing add to job, per bearing 4326 0.2 0.2 0.2 0.2 0.2 0.2
Replace shifter drum/shaft includes removal and installation 4331 7.2 7.2 7.2 7.2 7.2 7.2
Replace shifter forks and/or shaft includes checking gear engagement 4343 7.2 7.2 7.2 7.2 7.2 7.2
Replace plastic cap 4371 0.2 0.2 0.2 0.2 0.2 0.2
Replace shift pedal and/or lever 4372 0.2 0.2 0.2 0.2 0.2 0.2
Replace transmission shifter shaft seal engine removal is not necessary 4390 0.3 0.3 0.3 0.3 0.3 0.3
Replace shift shaft engine removal is not necessary 4386 0.3 0.3 0.3 0.3 0.3 0.3
Replace shift linkage 4388 0.1 0.1 0.1 0.1 0.1 0.1

Table 6-6. Cooling System


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
COOLING SYSTEM
Replace radiator assembly 4501 1.1 1.0 1.0 1.0 1.1 1.2
Replace radiator oil lines and oil cooler removed 4503 1.3 1.3 1.3 1.3 1.3 1.3
Replace coolant hose/engine in 4505 0.8 0.8 0.8 0.8 0.8 0.8
Replace coolant pipe/engine in 4507 1.1 1.1 1.1 1.1 1.1 1.1
Replace coolant hose/engine out 4509 0.8 0.8 0.8 0.8 0.8 0.8

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-10


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-6. Cooling System


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
Replace coolant pipe/engine out 4511 1.1 1.1 1.1 1.1 1.1 1.1
Replace any clamp 4513 0.1 0.1 0.1 0.1 0.1 0.1
Replace shrink clamp on any one coolant pipe 4515 1.1 1.1 1.1 1.1 1.1 1.1
Replace water pump/gasket/cover o-ring 4517 2.2 2.3 2.3 2.3 2.4 2.5
Replace thermostat/housing/gasket/o-rings 4519 1.2 1.2 1.2 1.2 1.2 1.2
Replace radiator cover 4521 0.2 0.2 0.2 0.2 0.2 0.2
Replace radiator trim cover 4523 0.1 0.1 0.1 0.1 0.1 0.1
Replace oil cooler 4525 0.8 0.8 0.8 0.8 0.8 0.8
Replace oil pipe/outlet 4527 0.8 0.8 0.8 0.8 0.8 0.8
Replace oil pipe/inlet 4529 0.8 0.8 0.8 0.8 0.8 0.8
Replace oil pipe connector/inlet 4531 0.2 0.2 0.2 0.2 0.2 0.2
Replace oil pipe connector outlet 4532 0.5 0.5 0.5 0.5 0.5 0.5
Replace oil filter mount 4533 0.6 0.6 0.6 0.6 0.6 0.6
Replace radiator cap 4535 0.1 0.1 0.1 0.1 0.1 0.1
Replace hose from cap to over flow bottle 4537 0.1 0.1 0.1 0.1 0.1 0.1
Replace coolant overflow bottle 4539 0.2 0.2 0.2 0.2 0.2 0.2
Replace overflow hose 4541 0.3 0.3 0.3 0.3 0.3 0.3
Replace hose trim cover 4543 0.1 0.1 0.1 0.1 0.1 0.1

Table 6-7. OEM Accessories


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
ACCESSORIES
Replace mirror 6513 0.1 0.1 0.1 0.1 0.1 0.1

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-11


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-8. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
GENERAL
NOTE: The diagnostic/replacement operations and times listed on the following pages have been created for your use. The codes must be used in conjunction with the repair procedures listed in the
VRSCA Service Manual, Part No. 99501-06 and diagnostics performed through the use of Digital Technician and Electrical Diagnostics Manual, Part No. 99499-06.
INSTRUMENTS
Replace speedometer cosmetics only 6003 0.1 0.1 0.1 0.1 0.1 0.1
Replace speedometer indicator lamps, includes diagnosis 5191 0.3 0.3 0.3 0.3 0.3 0.3
Replace bezel/housing 6044 0.1 0.1 0.1 0.1 0.1 0.1
WIRING
Replace connector anchor 5023 0.1 0.1 0.1 0.1 0.1 0.1
Replace main wiring harness 5026 2.1 2.1 2.1 2.1 2.1 2.1
Replace any single wire light circuit 5039 0.2 0.2 0.2 0.2 0.2 0.2
accessory circuit 5043 0.2 0.2 0.2 0.2 0.2 0.2
Repair/diagnose indicator lamp wiring 5048 0.3 0.3 0.3 0.3 0.3 0.3
Replace fuse 5145 0.1 0.1 0.1 0.1 0.1 0.1
Replace fuse block 5196 0.4 0.4 0.4 0.4 0.4 0.4
SWITCHES
Replace ignition switch 5129 0.1 0.1 0.1 0.1 0.1 0.1
Replace rear stoplight switch includes filling/bleeding brakes 5141 0.4 0.4 0.8 0.8 0.8 0.8
Replace transmission neutral switch includes diagnosis 5157 0.3 0.3 0.3 0.3 0.3 0.3
Replace oil pressure switch includes diagnosis 5161 0.4 0.4 0.4 0.4 0.4 0.4
Replace left upper handlebar switch 5171 0.5 0.5 0.5 0.5 0.5 0.5
Replace right upper handlebar switch 5173 0.7 0.7 0.7 0.7 0.7 0.7
Replace front brake light switch 5176 0.6 0.6 0.6 0.6 0.6 0.6
Replace left upper handlebar switch housing 5177 0.2 0.2 0.2 0.2 0.2 0.2
Replace left lower handlebar switch housing 5178 0.2 0.2 0.2 0.2 0.2 0.2
Replace right upper handlebar switch housing 5179 0.2 0.2 0.2 0.2 0.2 0.2
Replace right lower handlebar switch housing 5180 0.4 0.4 0.4 0.4 0.4 0.4

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-12


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-8. Electrical


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
LIGHTS
Replace headlight bracket includes adjustment 5181 0.2 0.2 0.2 0.2 0.3 0.3
Replace headlight includes diagnosis 5185 0.1 0.1 0.1 0.1 0.1 0.1
Replace headlight housing includes adjustment 5189 0.2 0.2 0.2 0.2 0.1 0.1
Replace taillight light bulb or lens includes diagnosis 5197 0.1 0.1 0.1 0.1 0.1 0.1
Replace tail lamp assembly 5215 0.1 0.1 0.1 0.1 0.1 0.1
Replace turn signal light assembly: front 5201 0.5 0.5 0.5 0.5 0.5 0.5
rear 5205 0.3 0.3 0.3 0.3 0.3 0.3
License plate bracket 5237 0.3 0.3 0.3 0.3 0.3 0.3
License plate bracket light 5239 0.2 0.2 0.2 0.2 0.2 0.2
BATTERY/HORN
Replace the battery 5705 0.3 0.3 0.3 0.3 0.3 0.3
Replace horn and/or bracket 5765 0.2 0.2 0.2 0.2 0.2 0.2

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
NOTE: The diagnostic/replacement operations and times listed on the following pages have been created for your use. The codes must be used in conjunction with the repair procedures listed in the
VRSCA Service Manual, Part No. 99501-06 and diagnostics performed through the use of Digital Technician and Electrical Diagnostics Manual, Part No. 99499-06.
Lights and accessories excluding turn sig-
5016 0.3 0.3 0.3 0.3 0.3 0.3
nals
CHARGING CIRCUIT
Diagnose charging system Regulator inspection 5306 0.2 0.2 0.2 0.2 0.2 0.2
Diagnose charging system Milliamp draw 5308 0.3 0.3 0.3 0.3 0.3 0.3
Diagnose charging system Total current draw 5310 0.4 0.4 0.4 0.4 0.4 0.4
Diagnose charging system Open/grounded stator 5312 0.8 0.8 0.8 0.8 0.8 0.8
Diagnose charging system AC output 5314 0.8 0.8 0.8 0.8 0.8 0.8

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-13


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
Diagnose charging system Regulator failure 5315 0.8 0.8 0.8 0.8 0.8 0.8
Diagnose charging system Voltage output 5316 0.8 0.8 0.8 0.8 0.8 0.8
Diagnose charging system Replace rotor 5319 0.9 0.9 0.9 0.9 0.9 0.9
STARTER CIRCUIT
Starter inoperative Open/shorted/ground motor 5817 0.8 0.8 0.8 0.8 0.8 0.8
Starter inoperative Start button 5818 0.9 0.9 0.9 0.9 0.9 0.9
Starter inoperative Solenoid clicks; poor starter or battery
5822 0.2 0.2 0.2 0.2 0.2 0.2
connections
Starter inoperative Solenoid clicks; poor relay or solenoid
5823 0.4 0.4 0.4 0.4 0.4 0.4
connections, or bad relay contacts
Starter inoperative Solenoid clicks; poor starter to battery
connections, ground connections, or 5824 0.5 0.5 0.5 0.5 0.5 0.5
bad solenoid contacts
Starter inoperative Damaged motor 5825 0.9 0.9 0.9 0.9 0.9 0.9
Starter inoperative Relay click; open in relay wiring 5827 0.5 0.5 0.5 0.5 0.5 0.5
Starter inoperative Nothing clicks; poor relay ground 5828 0.6 0.6 0.6 0.6 0.6 0.6
Starter inoperative Nothing clicks; short to voltage 5830 0.6 0.6 0.6 0.6 0.6 0.6
Starter inoperative Nothing clicks; open in wiring to or from
5831 0.6 0.6 0.6 0.6 0.6 0.6
starter button
Starter inoperative Starter relay 5832 0.3 0.3 0.3 0.3 0.3 0.3
Slow starter crank or starter stalls Poor starter to battery connections,
5835 0.5 0.5 0.5 0.5 0.5 0.5
ground connections
Starter spins Replace limiter (starter clutch) 5837 0.3 0.3 0.3 0.3 0.3 0.3
Starter inoperative Nothing clicks, TSM / TSSM 5838 0.9 0.9 0.9 0.9 0.9 0.9
Starter runs on Replace ball clutch (rotor assy.) 5839 0.6 0.6 0.6 0.6 0.6 0.6
Starter inoperative Solenoid clicks; poor solenoid ground
5840 0.4 0.4 0.4 0.4 0.4 0.4
connections
Replace starter solenoid Contacts includes starter motor removal 5845 0.6 0.6 0.6 0.6 0.6 0.6
Replace starter solenoid Relay click; bad solenoid contacts 5860 0.6 0.6 0.6 0.6 0.6 0.6

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-14


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
INSTRUMENTS
B1003 Fuel level sender low Replace IM 6006 0.2 0.2 0.2 0.2 0.2 0.2
B1004 Fuel level sender low Replace IM 6033 0.2 0.2 0.2 0.2 0.2 0.2
B1004 Fuel level sender low Shorted\grounded circuit 6034 0.4 0.4 0.4 0.4 0.4 0.4
B1004 Fuel level sender low Replace fuel gauge Sender 6035 0.5 0.5 0.5 0.5 0.5 0.5
B1005 Fuel level sender open/high Replace fuel gauge Sender 6035 0.5 0.5 0.5 0.5 0.5 0.5
B1005 Fuel level sender open/high Open circuit from fuel sender [141B] 6037 0.5 0.5 0.5 0.5 0.5 0.5
B1005 Fuel level sender open/high Fuel sender [141B] terminal 2 to IM
[39B] terminal 11 (Y/W wire) shorted to 6069 0.5 0.5 0.5 0.5 0.5 0.5
voltage
B1006 IM accessory line overvoltage Code not present 7770 0.3 0.3 0.3 0.3 0.3 0.3
B1007 IM ignition line overvoltage Repair charging system/accompanies
7771 0.2 0.2 0.2 0.2 0.2 0.2
other codes
B1008 Trip switch closed Replace trip switch 6001 0.4 0.4 0.4 0.4 0.4 0.4
B1008 Trip switch closed Replace trip switch boot 6002 0.1 0.1 0.1 0.1 0.1 0.1
B1008 Trip switch closed Replace IM 6020 0.1 0.1 0.1 0.1 0.1 0.1
TURN SIGNALS/SECURITY SYSTEM
B0563 Battery voltage high Code not present 7770 0.3 0.3 0.3 0.3 0.3 0.3
B0563 Battery voltage high Repair charging system/accompanies
7771 0.2 0.2 0.2 0.2 0.2 0.2
other codes
B1121 Left turn output fault TSSM terminal 5 (V wire) shorted/
6790 0.6 0.6 0.6 0.6 0.6 0.6
grounded/open
B1121 Left turn output fault Replace TSM/TSSM 6791 0.6 0.6 0.6 0.6 0.6 0.6
B1121 Left turn output fault Replace bulb 6796 0.4 0.4 0.4 0.4 0.4 0.4
B1121 Left turn output fault Replace bulb connection 6823 0.6 0.6 0.6 0.6 0.6 0.6
B1121 Left turn output fault Replace IM 6826 0.5 0.5 0.5 0.5 0.5 0.5
B1122 Right turn output fault TSSM terminal 6 (BN wire) shorted/
6790 0.6 0.6 0.6 0.6 0.6 0.6
grounded/open
B1122 Right turn output fault Replace TSM/TSSM 6791 0.6 0.6 0.6 0.6 0.6 0.6
B1122 Right turn output fault Replace bulb 6796 0.4 0.4 0.4 0.4 0.4 0.4

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-15


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
B1122 Right turn output fault Replace bulb connection 6823 0.6 0.6 0.6 0.6 0.6 0.6
B1122 Right turn output fault Replace IM 6826 0.5 0.5 0.5 0.5 0.5 0.5
B1131 Alarm output open/low Repair alarm (terminal B) circuit (LGN/
6830 0.4 0.4 0.4 0.4 0.4 0.4
BN wire)-open
B1131 Alarm output open/low Repair alarm (terminal B) circuit (LGN/
6831 0.5 0.5 0.5 0.5 0.5 0.5
BN wire)-grounded
B1131 Alarm output open/low Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5
B1131 Alarm output open/low Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7
B1131 Alarm output open/low Repair alarm (terminal C) circuit (BK
6834 0.4 0.4 0.4 0.4 0.4 0.4
wire)-open
B1131 Alarm output open/low Repair alarm (terminal A) circuit (BN/GY
6835 0.4 0.4 0.4 0.4 0.4 0.4
wire)-open
B1132 Alarm output high Repair alarm (terminal B) circuit (LGN/
6817 0.5 0.5 0.5 0.5 0.5 0.5
BN wire)-grounded
B1132 Alarm output high Replace siren 6832 0.5 0.5 0.5 0.5 0.5 0.5
B1132 Alarm output high Replace TSM/TSSM 6833 0.7 0.7 0.7 0.7 0.7 0.7
B1134 Starter output high TSSM terminal 9/Starter Relay (TN/GN
6840 0.5 0.5 0.5 0.5 0.5 0.5
wire)-Short to volts
B1134 Starter output high Replace starter relay 6841 0.4 0.4 0.4 0.4 0.4 0.4
B1134 Starter output high Replace TSM/TSSM 6842 0.6 0.6 0.6 0.6 0.6 0.6
B1135 Accelerometer fault Replace TSM/TSSM 6845 0.5 0.5 0.5 0.5 0.5 0.5
B1141 Ignition switch low Repair TSSM terminal/connections 6709 0.5 0.5 0.5 0.5 0.5 0.5
B1141 Ignition switch low Replace TSM/TSSM 6791 0.6 0.6 0.6 0.6 0.6 0.6
B1141 Ignition switch low TSSM terminal 2 and ignition fuse (GY
6793 0.5 0.5 0.5 0.5 0.5 0.5
wire) open
ENGINE MANAGEMENT
P0107 MAP sensor open/low Replace MAP Sensor 7630 0.5 0.5 0.5 0.5 0.5 0.5
P0107 MAP sensor open/low MAP [80B] Sensor terminal C to ECM
[78B] terminal 14 (R/W wire) open/ 7640 0.6 0.6 0.6 0.6 0.6 0.6
grounded
P0107 MAP sensor open/low Replace ECM 7641 0.8 0.8 0.8 0.8 0.8 0.8

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-16


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P0107 MAP sensor open/low MAP terminal C (R/W wire) and terminal
7642 0.6 0.6 0.6 0.6 0.6 0.6
A (B/W wire) shorted
P0107 MAP sensor open/low MAP [80B] Sensor terminal B to ECM
7645 0.5 0.5 0.5 0.5 0.5 0.5
[78B] terminal 25 (V/W wire) open
P0107 MAP sensor open/low Replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.6 0.6
P0107 MAP sensor open/low MAP [80B] terminal A (BK/W wire) and
7655 0.6 0.6 0.6 0.6 0.6 0.6
terminal B (V/W wire) shorted
P0108 MAP sensor high MAP [80B] Sensor terminal C (R/W
7635 0.5 0.5 0.5 0.5 0.5 0.5
wire) short to Battery Volts
P0108 MAP sensor high Replace ECM 7641 0.8 0.8 0.8 0.8 0.8 0.8
P0108 MAP sensor high MAP [80B] terminal C (R/W wire) and
7643 0.5 0.5 0.5 0.5 0.5 0.5
terminal B (V/W wire) shorted
P0108 MAP sensor high MAP [80B] sensor terminal B (V/W wire)
7644 0.5 0.5 0.5 0.5 0.5 0.5
short to Battery Volts
P0108 MAP sensor high MAP [80B] terminal A (BK/W wire) ECM
7646 0.6 0.6 0.6 0.6 0.6 0.6
[78B] terminal 26 open
P0108 MAP sensor high Replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.6 0.6
P0112 IAT sensor voltage low Replace intake air temp (IAT) sensor 7725 0.3 0.3 0.3 0.3 0.3 0.3
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) and B
7730 0.3 0.3 0.3 0.3 0.3 0.3
(BK/W wire) shorted
P0112 IAT sensor voltage low Replace ECM 7735 0.6 0.6 0.6 0.6 0.6 0.6
P0112 IAT sensor voltage low IAT [89B] circuit A (LGN/Y wire) to ECM
7750 0.5 0.5 0.5 0.5 0.5 0.5
[78B] terminal 7 short to ground
P0112 IAT sensor voltage low Replace intake air temp (IAT) Sensor 7760 0.4 0.4 0.4 0.4 0.4 0.4
P0113 IAT sensor open/high Replace intake air temp (IAT) Sensor 7725 0.3 0.3 0.3 0.3 0.3 0.3
P0113 IAT sensor open/high IAT [89B] circuit B (BK/W wire) to ECM
7732 0.5 0.5 0.5 0.5 0.5 0.5
[78B] terminal 26 open
P0113 IAT sensor open/high Replace ECM 7740 0.7 0.7 0.7 0.7 0.7 0.7
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) to ECM
7745 0.4 0.4 0.4 0.4 0.4 0.4
[78B] terminal 7 short to voltage

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-17


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P0113 IAT sensor open/high IAT [89B] circuit A (LGN/Y wire) to ECM
7750 0.5 0.5 0.5 0.5 0.5 0.5
[78B] terminal 7 open
P0113 IAT sensor open/high Replace intake air temp (IAT) sensor 7760 0.4 0.4 0.4 0.4 0.4 0.4
P0117 ET sensor low ET sensor [90B] A and ECM terminal 6
7675 0.4 0.4 0.4 0.4 0.4 0.4
(PK/Y wire) short to ground
P0117 ET sensor low Replace ECM 7680 0.6 0.6 0.6 0.6 0.6 0.6
P0117 ET sensor low Replace engine temp (ET) sensor 7710 0.6 0.6 0.6 0.6 0.6 0.6
P0117 ET sensor low ET sensor [90B] A (PK/Y wire) and B
7731 0.5 0.5 0.5 0.5 0.5 0.5
(BK/W wire) shorted
P0118 ET sensor open Replace ECM 7685 0.7 0.7 0.7 0.7 0.7 0.7
P0118 ET sensor open ET sensor [90B] terminal A and ECM
7686 0.5 0.5 0.5 0.5 0.5 0.5
[78B] terminal 6 (PK/Y wire) open
P0118 ET sensor open ET Sensor [90B] terminal A and ECM
[78B] terminal 6 (PK/Y wire) short to 7687 0.5 0.5 0.5 0.5 0.5 0.5
voltage
P0118 ET sensor open ET sensor [90B] A (PK/Y wire)and ECM
7690 0.5 0.5 0.5 0.5 0.5 0.5
[78B] terminal14 (R/W wire) shorted
P0118 ET sensor open ET sensor [90B] B and ECM [78B] ter-
7695 0.5 0.5 0.5 0.5 0.5 0.5
minal 26 (B/W wire) open
P0118 ET sensor open Replace engine temp (ET) sensor 7710 0.6 0.6 0.6 0.6 0.6 0.6
P0122 TP sensor open/low Replace ECM 7565 0.8 0.8 0.8 0.8 0.8 0.8
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and
7580 0.5 0.5 0.5 0.5 0.5 0.5
ECM [78B] terminal 24 open
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM
7584 0.6 0.6 0.6 0.6 0.6 0.6
terminal 14 short to ground
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and ter-
7585 0.5 0.5 0.5 0.5 0.5 0.5
minal A (BK/W wire) shorted
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and termi-
7586 0.6 0.6 0.6 0.6 0.6 0.6
nal A (BK/W wire) shorted
P0122 TP sensor open/low Replace throttle position sensor 7590 0.8 0.8 0.8 0.8 0.8 0.8
P0122 TP sensor open/low Replace throttle position sensor 7595 0.5 0.5 0.5 0.5 0.5 0.5

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-18


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P0122 TP sensor open/low TP sensor [88B] C (GY/V wire) and
7605 0.6 0.6 0.6 0.6 0.6 0.6
ECM terminal 24 short to ground.
P0122 TP sensor open/low TP sensor [88B] B (R/W wire) and ECM
7615 0.6 0.6 0.6 0.6 0.6 0.6
terminal 14 open
P0122 TP sensor open/low Replace MAP sensor 7650 0.6 0.6 0.6 0.6 0.6 0.6
P0123 TP sensor high Replace ECM 7555 0.6 0.6 0.6 0.6 0.6 0.6
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and
7575 0.5 0.5 0.5 0.5 0.5 0.5
ECM [78B] terminal 24 short to voltage
P0123 TP sensor high TP sensor [88B] C (GY/V wire) and ter-
7587 0.5 0.5 0.5 0.5 0.5 0.5
minal A (BK/W wire) shorted
P0123 TP sensor high Replace throttle position sensor (TPS) 7595 0.5 0.5 0.5 0.5 0.5 0.5
P0123 TP sensor high TP sensor [88B] A (BK/W wire) and
7610 0.4 0.4 0.4 0.4 0.4 0.4
ECM [78B] terminal 24 open
P0123 TP sensor high TP sensor [88B] B (R/W wire) and ECM
7619 0.6 0.6 0.6 0.6 0.6 0.6
[78B] terminal 14 short to voltage
P0261 Front injector open/low Replace injector 7795 0.6 0.6 0.6 0.6 0.6 0.6
P0261 Front injector open/low Injector circuit [84\85] B (W/Y or GN/GY
7805 0.4 0.4 0.4 0.4 0.4 0.4
wire)/ECM [78B] terminal 19/21 open
P0261 Front injector open/low Injector circuit [84\85] B (W/Y or GN/GY
7808 0.6 0.6 0.6 0.6 0.6 0.6
wire) short to ground
P0261 Front injector open/low Injector circuit [84\85] A (Y/GN wire)/
7825 0.5 0.5 0.5 0.5 0.5 0.5
system relay terminal 87 open
P0261 Front injector open/low Replace ECM 7850 0.6 0.6 0.6 0.6 0.6 0.6
P0262 Front injector high Replace injector 7795 0.6 0.6 0.6 0.6 0.6 0.6
P0262 Front injector high Injector circuit [84\85] B (W/Y or GN/GY
7809 0.5 0.5 0.5 0.5 0.5 0.5
wire) short to voltage
P0262 Front injector high Replace ECM 7815 0.6 0.6 0.6 0.6 0.6 0.6
P0263 Rear injector open/low Replace injector 7795 0.6 0.6 0.6 0.6 0.6 0.6
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY
7805 0.4 0.4 0.4 0.4 0.4 0.4
wire) ECM [78B] terminal 19/21 open

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-19


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P0263 Rear injector open/low Injector circuit [84\85] B (W/Y or GN/GY
7808 0.6 0.6 0.6 0.6 0.6 0.6
wire) short to ground
P0263 Rear injector open/low Injector circuit [84\85] A (Y/GN wire)/
7825 0.5 0.5 0.5 0.5 0.5 0.5
system relay terminal 87 open
P0263 Rear injector open/low Replace ECM 7850 0.6 0.6 0.6 0.6 0.6 0.6
P0264 Rear injector high Replace injector 7795 0.6 0.6 0.6 0.6 0.6 0.6
P0264 Rear injector high Injector circuit [84\85] B (W/Y or GN/GY
7809 0.5 0.5 0.5 0.5 0.5 0.5
wire) short to voltage
P0264 Rear injector high Replace ECM 7815 0.6 0.6 0.6 0.6 0.6 0.6
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) short to
7030 0.4 0.4 0.4 0.4 0.4 0.4
CKP terminal 2 (BK wire)
P0373 CKP sensor intermittent Repair ECM connections 7980 0.4 0.4 0.4 0.4 0.4 0.4
P0373 CKP sensor intermittent Replace crankshaft position (CKP) sen-
7981 0.4 0.4 0.4 0.4 0.4 0.4
sor
P0373 CKP sensor intermittent Clean or repair crankshaft position
7982 0.3 0.3 0.3 0.3 0.3 0.3
(CKP) sensor
P0373 CKP sensor intermittent Replace ECM 7983 0.7 0.7 0.7 0.7 0.7 0.7
P0373 CKP sensor intermittent CKP [79B] terminal 2 (BK wire) to ECM
7986 0.4 0.4 0.4 0.4 0.4 0.4
[78B] terminal 12 open\grounded
P0373 CKP sensor intermittent CKP [79B] terminal 1 (R wire) to ECM
7987 0.4 0.4 0.4 0.4 0.4 0.4
[78B] terminal 30 open\grounded
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) short to
7030 0.4 0.4 0.4 0.4 0.4 0.4
CKP terminal 2 (BK wire)
P0374 CKP sensor synch error Repair ECM connections 7980 0.4 0.4 0.4 0.4 0.4 0.4
P0374 CKP sensor synch error Replace crankshaft position (CKP) sen-
7981 0.4 0.4 0.4 0.4 0.4 0.4
sor
P0374 CKP sensor synch error Clean or repair crankshaft position
7982 0.3 0.3 0.3 0.3 0.3 0.3
(CKP) sensor
P0374 CKP sensor synch error Replace ECM 7983 0.7 0.7 0.7 0.7 0.7 0.7
P0374 CKP sensor synch error CKP [79B] terminal 2 (BK wire) to ECM
7986 0.4 0.4 0.4 0.4 0.4 0.4
[78B] terminal 12 open\ground

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-20


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P0374 CKP sensor synch error CKP [79B] terminal 1 (R wire) to ECM
7987 0.4 0.4 0.4 0.4 0.4 0.4
[78B] terminal 30 open\ground
P0444 Purge control open/low Repair purge solenoid connections 6860 0.4 0.4 0.4 0.4 0.4 0.4
P0444 Purge control open/low Replace purge solenoid 6861 0.4 0.4 0.4 0.4 0.4 0.4
P0444 Purge control open/low Purge solenoid [95B] terminal B (GY/Y)
to ECM [78B] terminal 22 is open/ 6862 0.5 0.5 0.5 0.5 0.5 0.5
grounded
P0444 Purge control open/low Replace ECM 6863 0.8 0.8 0.8 0.8 0.8 0.8
P0445 Purge control high Replace purge solenoid 6861 0.4 0.4 0.4 0.4 0.4 0.4
P0445 Purge control high Replace ECM 6863 0.8 0.8 0.8 0.8 0.8 0.8
P0445 Purge control high Purge solenoid [95B] terminal B (GY/Y)
to ECM [78B] terminal 22 is shorted to 6864 0.5 0.5 0.5 0.5 0.5 0.5
voltage
P0501 Vehicle speed signal low Clean or repair vehicle speed sensor
7939 0.4 0.4 0.4 0.4 0.4 0.4
(VSS)
P0501 Vehicle speed signal low Repair vehicle speed sensor (VSS) con-
7953 0.3 0.3 0.3 0.3 0.3 0.3
nector
P0501 Vehicle speed signal low Repair ECM connections 7956 0.4 0.4 0.4 0.4 0.4 0.4
P0501 Vehicle speed signal low VSS [65B] terminal B (W/GN wire)
7966 0.4 0.4 0.4 0.4 0.4 0.4
shorted to terminal C (BK wire)
P0501 Vehicle speed signal low Replace vehicle speed sensor (VSS) 7967 0.4 0.4 0.4 0.4 0.4 0.4
P0501 Vehicle speed signal low Replace ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7
P0502 Vehicle speed signal high VSS [65B] terminal A (R/W wire) to ECM
7917 0.4 0.4 0.4 0.4 0.4 0.4
[78B] terminal 14 short to voltage
P0502 Vehicle speed signal high VSS [65B] terminal B (W/GN wire) to
7918 0.4 0.4 0.4 0.4 0.4 0.4
ECM [78B] terminal 33 short to voltage
P0502 Vehicle speed signal high VSS [65B] terminal A (R/W wire) to ECM
7919 0.4 0.4 0.4 0.4 0.4 0.4
[78B] terminal 14 open
P0502 Vehicle speed signal high VSS [65B] terminal C (BK wire) to ECM
7921 0.4 0.4 0.4 0.4 0.4 0.4
[78B] terminal 10 open

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-21


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P0502 Vehicle speed signal high VSS [65B] terminal B (W/GN wire)
7922 0.5 0.5 0.5 0.5 0.5 0.5
shorted to terminal A (R/W wire)
P0502 Vehicle speed signal high VSS [65B] terminal B (W/GN wire) to
7938 0.5 0.5 0.5 0.5 0.5 0.5
ECM [78B] terminal 33 open
P0502 Vehicle speed signal high Repair vehicle speed sensor (VSS) con-
7953 0.3 0.3 0.3 0.3 0.3 0.3
nector
P0502 Vehicle speed signal high Repair ECM connections 7956 0.4 0.4 0.4 0.4 0.4 0.4
P0502 Vehicle speed signal high Replace vehicle speed sensor (VSS) 7967 0.4 0.4 0.4 0.4 0.4 0.4
P0502 Vehicle speed signal high Replace ECM 7968 0.7 0.7 0.7 0.7 0.7 0.7
P0505 Loss of idle speed control IAC system OK, may use with other
7028 0.5 0.5 0.5 0.5 0.5 0.5
codes
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] ter-
7476 0.5 0.5 0.5 0.5 0.5 0.5
minal 18 (BK/PK wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] ter-
7477 0.5 0.5 0.5 0.5 0.5 0.5
minal 35(BE/GN wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] ter-
7478 0.5 0.5 0.5 0.5 0.5 0.5
minal 36 (BN/R wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] ter-
7479 0.5 0.5 0.5 0.5 0.5 0.5
minal 17 (BK/O wire) short to voltage
P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN wire)
7483 0.5 0.5 0.5 0.5 0.5 0.5
shorted to terminal B (BN/R wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire)
7484 0.5 0.5 0.5 0.5 0.5 0.5
shorted to terminal D (BK/O wire)
P0505 Loss of idle speed control IAC [87B] terminal D (BK/O wire)
7488 0.5 0.5 0.5 0.5 0.5 0.5
shorted to terminal A (BE/GN wire)
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK wire)
7489 0.5 0.5 0.5 0.5 0.5 0.5
shorted to terminal B (BN/R wire)
P0505 Loss of idle speed control Replace idle air control (IAC) 7490 0.5 0.5 0.5 0.5 0.5 0.5
P0505 Loss of idle speed control IAC [87B] terminal D to ECM [78B] ter-
7493 0.5 0.5 0.5 0.5 0.5 0.5
minal 17 (BK/O wire) open/grounded
P0505 Loss of idle speed control IAC [87B] terminal C to ECM [78B] ter-
7495 0.5 0.5 0.5 0.5 0.5 0.5
minal 18 (BK\PK wire) open/grounded

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-22


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P0505 Loss of idle speed control IAC [87B] terminal A to ECM [78B] ter-
7496 0.5 0.5 0.5 0.5 0.5 0.5
minal 35 (BE/GN wire) open/grounded
P0505 Loss of idle speed control IAC [87B] terminal B to ECM [78B] ter-
7498 0.5 0.5 0.5 0.5 0.5 0.5
minal 36 (BN/R wire) open/grounded
P0505 Loss of idle speed control Repair ECM connections 7515 0.5 0.5 0.5 0.5 0.5 0.5
P0505 Loss of idle speed control Replace ECM 7516 0.7 0.7 0.7 0.7 0.7 0.7
P0562 Battery voltage low Code not present 7770 0.3 0.3 0.3 0.3 0.3 0.3
P0562 Battery voltage low Repair charging system/accompanies
7771 0.2 0.2 0.2 0.2 0.2 0.2
other codes
P0562 Battery voltage low Repair ground circuit (BK wire) high
7775 0.4 0.4 0.4 0.4 0.4 0.4
resistance
P0562 Battery voltage low Repair ignition circuit (W/BK wire) high
7776 0.4 0.4 0.4 0.4 0.4 0.4
resistance
P0563 Battery voltage high Code not present 7770 0.3 0.3 0.3 0.3 0.3 0.3
P0563 Battery voltage high Repair charging system/accompanies
7771 0.2 0.2 0.2 0.2 0.2 0.2
other codes
P0603 ECM EEPROM error Replace ECM 7913 0.7 0.7 0.7 0.7 0.7 0.7
P0603 ECM EEPROM error Code not present 7931 0.2 0.2 0.2 0.2 0.2 0.2
P0605 ECM flash Error Replace ECM 7913 0.7 0.7 0.7 0.7 0.7 0.7
P0605 ECM flash Error System OK 7916 0.3 0.3 0.3 0.3 0.3 0.3
P1001 System relay coil open/low System relay terminal 85 to ECM [78B]
7923 0.4 0.4 0.4 0.4 0.4 0.4
terminal 4 (GN/O wire) grounded
P1001 System relay coil open/low System relay terminal 85 to ECM [78B]
7901 0.5 0.5 0.5 0.5 0.5 0.5
terminal 4 (GN/O wire) open
P1001 System relay coil open/low System relay terminal 86 to right hand
control [22B] terminal 4 (W/BK wire) 7903 0.4 0.4 0.4 0.4 0.4 0.4
open
P1001 System relay coil open/low Replace system relay 7904 0.4 0.4 0.4 0.4 0.4 0.4
P1001 System relay coil open/low Replace ECM 7906 0.7 0.7 0.7 0.7 0.7 0.7
P1002 System relay high/shorted Replace ECM 7902 0.5 0.5 0.5 0.5 0.5 0.5

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-23


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P1002 System relay high/shorted System relay terminal 85/ECM [78B] ter-
7908 0.3 0.3 0.3 0.3 0.3 0.3
minal 4(GN/O wire) short to volts
P1002 System relay contacts open Replace system relay 7909 0.2 0.2 0.2 0.2 0.2 0.2
P1003 System relay contacts open System relay terminal 87/coil/injector
7888 0.4 0.4 0.4 0.4 0.4 0.4
terminal A (Y/GN wire) open/ground
P1003 System relay contacts open System relay terminal 30 to ECM [78B]
terminal 31 (BE/GY wire) 7889 0.4 0.4 0.4 0.4 0.4 0.4
open\grounded
P1003 System relay contacts open Replace system relay 7904 0.4 0.4 0.4 0.4 0.4 0.4
P1003 System relay contacts open ECM [78B] terminal 29 and ignition coil
[83F B] terminal C (BE/O wire) 7934 0.4 0.4 0.4 0.4 0.4 0.4
grounded
P1003 System relay contacts open ECM [78B] terminal 11 and ignition coil
[83R B] terminal C (Y/BE wire) 7936 0.4 0.4 0.4 0.4 0.4 0.4
grounded
P1003 System relay contacts open Harness inspection/wiggle test/replace
7937 0.4 0.4 0.4 0.4 0.4 0.4
ECM fuse
P1004 System relay contacts closed ECM [78B] terminal 29 and ignition coil
[83F B] terminal C (BE/O wire) is 7865 0.6 0.6 0.6 0.6 0.6 0.6
shorted to voltage
P1004 System relay contacts closed ECM [78B] terminal 11 and ignition coil
[83R B] terminal C (Y/BE wire) is 7866 0.5 0.5 0.5 0.5 0.5 0.5
shorted to voltage
P1004 System relay contacts closed Replace system relay 7911 0.2 0.2 0.2 0.2 0.2 0.2
P1004 System relay contacts closed System relay terminal 87/coil/injector
terminal A (Y/GN wire) is shorted to volt- 7912 0.4 0.4 0.4 0.4 0.4 0.4
age
P1004 System relay contacts closed Fuel pump connector [141B] terminal 1
7928 0.4 0.4 0.4 0.4 0.4 0.4
is shorted to voltage
P1004 System relay contacts closed System relay terminal 85 to ECM [78B]
7929 0.4 0.4 0.4 0.4 0.4 0.4
terminal 4(GN/O wire) grounded
P1009 Incorrect password Perform ECM/TSSM module replace
6701 0.4 0.4 0.4 0.4 0.4 0.4
procedure

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-24


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P1009 Incorrect password Replaced TSSM, system now ok 6702 0.4 0.4 0.4 0.4 0.4 0.4
P1009 Incorrect password Replace ECM, remove TSSM 6703 0.8 0.8 0.8 0.8 0.8 0.8
P1010 Missing password Data link [91A] terminal 3/ECM [78B] 5 /
speedometer [39B] terminal 2 short to 6705 0.4 0.4 0.4 0.4 0.4 0.4
volts
P1010 Missing password Replaced TSSM, System now ok 6707 0.3 0.3 0.3 0.3 0.3 0.3
P1010 Missing password Replace ECM 6708 0.7 0.7 0.7 0.7 0.7 0.7
P1010 Missing password ECM [78B] terminal 5 to TSSM [30B] ter-
6718 0.4 0.4 0.4 0.4 0.4 0.4
minal 3 (LGN/V wire) is open
P1010 Missing password Repair TSSM connections 6726 0.4 0.4 0.4 0.4 0.4 0.4
P1010 Missing password Repair ECM connections 7980 0.4 0.4 0.4 0.4 0.4 0.4
P1351 Front ignition coil low/open ECM [78B] terminal 29 & ignition Coil
[83F B] terminal C (BE/O wire) open/ 7025 0.6 0.6 0.6 0.6 0.6 0.6
ground
P1351 Front ignition coil low/open ECM [78B] terminal 11 & ignition coil
[83R B] terminal C (Y/BE wire) open/ 7026 0.6 0.6 0.6 0.6 0.6 0.6
ground
P1351 Front ignition Coil low/open Repair ECM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3
P1351 Front ignition coil low/open Replace ignition coil 7858 0.6 0.6 0.6 0.6 0.6 0.6
P1351 Front ignition coil low/open Repair coil connections 7860 0.6 0.6 0.6 0.6 0.6 0.6
P1351 Front ignition coil low/open System relay terminal 87 to ignition coil
7863 0.6 0.6 0.6 0.6 0.6 0.6
[83B] terminal B (Y/GN wire) is open
P1351 Front ignition coil low/open Replace ECM 7870 0.8 0.8 0.8 0.8 0.8 0.8
P1351 Front ignition coil low/open Harness inspection/wiggle test/replace
7937 0.4 0.4 0.4 0.4 0.4 0.4
ECM fuse
P1352 Front ignition coil high/shorted Replace ignition coil 7858 0.6 0.6 0.6 0.6 0.6 0.6
P1352 Front ignition coil high/shorted ECM [78B] terminal 29 and ignition coil
[83F B] terminal C (BE/O wire) is 7865 0.6 0.6 0.6 0.6 0.6 0.6
shorted to voltage
P1352 Front ignition coil high/shorted Replace ECM 7870 0.8 0.8 0.8 0.8 0.8 0.8

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-25


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P1353 Front cylinder-No combustion Replace fuel filter or clean fuel pump
7013 1.1 1.1 1.1 1.1 1.1 1.1
screen
P1353 Front cylinder-No combustion Check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.1 1.1
replace fuel pump, hoses, or filter
P1353 Front cylinder-No combustion Replace front ignition coil 7531 0.6 0.6 0.6 0.6 0.6 0.6
P1353 Front cylinder-No combustion Replace ECM 7534 1.0 1.0 1.0 1.0 1.0 1.0
P1353 Front cylinder-No combustion Replace spark plug 7536 0.5 0.5 0.5 0.5 0.5 0.5
P1353 Front cylinder-No combustion ECM [78B] terminal 29 & ignition Coil
7857 0.7 0.7 0.7 0.7 0.7 0.7
[83F B] terminal C (BE/O wire) ground
P1353 Front cylinder-No combustion ECM [78B] terminal 29 & ignition Coil
7859 0.7 0.7 0.7 0.7 0.7 0.7
[83F B] terminal C (BE/O wire) open
P1354 Rear ignition coil low/open ECM [78B] terminal 29 & ignition Coil
[83F B] terminal C (BE/O wire) open/ 7025 0.6 0.6 0.6 0.6 0.6 0.6
ground
P1354 Rear ignition coil low/open ECM [78B] terminal 11 & ignition coil
[83R B] terminal C (Y/BE wire) open/ 7026 0.6 0.6 0.6 0.6 0.6 0.6
ground
P1354 Rear ignition coil low/open Repair ECM connections 7301 0.3 0.3 0.3 0.3 0.3 0.3
P1354 Rear ignition coil low/open Replace ignition coil 7856 0.5 0.5 0.5 0.5 0.5 0.5
P1354 Rear ignition coil low/open Repair coil connections 7860 0.6 0.6 0.6 0.6 0.6 0.6
P1354 Rear ignition coil low/open Replace ECM 7870 0.8 0.8 0.8 0.8 0.8 0.8
P1354 Rear ignition coil low/open System relay terminal 87 to ignition coil
7875 0.5 0.5 0.5 0.5 0.5 0.5
[83B] terminal B (Y/GN wire) is open
P1354 Rear ignition coil low/open Harness inspection/wiggle test/replace
7937 0.4 0.4 0.4 0.4 0.4 0.4
ECM fuse
P1355 Rear ignition coil high/shorted Replace ignition coil 7856 0.5 0.5 0.5 0.5 0.5 0.5
P1355 Rear ignition coil high/shorted ECM [78B] terminal 11 & ignition coil
[83R B] terminal C (Y/BE wire) is 7866 0.5 0.5 0.5 0.5 0.5 0.5
shorted to voltage
P1355 Rear ignition coil high/shorted Replace ECM 7870 0.8 0.8 0.8 0.8 0.8 0.8

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-26


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P1356 Rear Cylinder-No combustion Replace fuel filter or clean fuel pump
7013 1.1 1.1 1.1 1.1 1.1 1.1
screen
P1356 Rear Cylinder-No combustion Check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.1 1.1
replace fuel pump, hoses, or filter
P1356 Rear Cylinder-No combustion Replace ignition coil 7532 0.3 0.3 0.3 0.3 0.3 0.3
P1356 Rear Cylinder-No combustion Replace ECM 7544 0.7 0.7 0.7 0.7 0.7 0.7
P1356 Rear Cylinder-No combustion Replace spark plug 7548 0.3 0.3 0.3 0.3 0.3 0.3
P1356 Rear Cylinder-No combustion ECM [78B] terminal 11 & ignition coil
[83R B] terminal C (Y/BE wire) 7853 0.5 0.5 0.5 0.5 0.5 0.5
grounded
P1356 Rear Cylinder-No combustion ECM [78B] terminal 11 & ignition coil
7862 0.5 0.5 0.5 0.5 0.5 0.5
[83R B] terminal C (Y/BE wire) open
P1357 Intermittent secondary front Replace fuel filter or clean fuel pump
7013 1.1 1.1 1.1 1.1 1.1 1.1
screen
P1357 Intermittent secondary front Check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.1 1.1
replace fuel pump, hoses, or filter
P1357 Intermittent secondary front Replace front ignition coil 7531 0.6 0.6 0.6 0.6 0.6 0.6
P1357 Intermittent secondary front Replace ECM 7534 1.0 1.0 1.0 1.0 1.0 1.0
P1357 Intermittent secondary front Replace spark plug 7536 0.5 0.5 0.5 0.5 0.5 0.5
P1357 Intermittent secondary front ECM [78B] terminal 29 & ignition Coil
7857 0.7 0.7 0.7 0.7 0.7 0.7
[83F B] terminal C (BE/O wire) ground
P1357 Intermittent secondary front ECM [78B] terminal 29 & ignition Coil
7859 0.7 0.7 0.7 0.7 0.7 0.7
[83F B] terminal C (BE/O wire) open
P1358 Intermittent secondary rear Replace fuel filter or clean fuel pump
7013 1.1 1.1 1.1 1.1 1.1 1.1
screen
P1358 Intermittent secondary rear Check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.1 1.1
replace fuel pump, hoses, or filter
P1358 Intermittent secondary rear Replace ignition coil 7532 0.3 0.3 0.3 0.3 0.3 0.3
P1358 Intermittent secondary rear Replace ECM 7544 0.7 0.7 0.7 0.7 0.7 0.7
P1358 Intermittent secondary rear Replace spark plug 7548 0.3 0.3 0.3 0.3 0.3 0.3

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-27


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
P1358 Intermittent secondary rear ECM [78B] terminal 11 & ignition coil
[83R B] terminal C (Y/BE wire) 7853 0.5 0.5 0.5 0.5 0.5 0.5
grounded
P1358 Intermittent secondary rear ECM [78B] terminal 11 to ignition coil
7862 0.5 0.5 0.5 0.5 0.5 0.5
[83R B] terminal C (Y/BE wire) open
P1481 Fan output open/low Fan relay terminal 85 to ECM [78B] ter-
6050 0.5 0.5 0.5 0.5 0.5 0.5
minal 2 (W/R wire) is open/grounded
P1481 Fan output open/low Replace fan relay 6051 0.2 0.2 0.2 0.2 0.2 0.2
P1481 Fan output open/low Replace ECM 6052 0.8 0.8 0.8 0.8 0.8 0.8
P1481 Fan output open/low Harness inspection/wiggle test/replace
6053 0.3 0.3 0.3 0.3 0.3 0.3
battery fuse
P1481 Fan output open/low Replace fan 6054 0.8 0.8 0.8 0.8 0.8 0.8
P1481 Fan output open/low Fan relay terminal 86 to battery fuse ter-
6055 0.5 0.5 0.5 0.5 0.5 0.5
minal M (R/O wire) is open/grounded
P1481 Fan output open/low Battery fuse terminal O to ignition switch
6056 0.5 0.5 0.5 0.5 0.5 0.5
[33] terminal 2 (R wire) is open
P1481 Fan output open/low Fan relay terminal 87 to cooling fans
6057 0.5 0.5 0.5 0.5 0.5 0.5
[97B T], [97B B] (Y/BN wire) is grounded
P1482 Fan output high Replace fan relay 6051 0.2 0.2 0.2 0.2 0.2 0.2
P1482 Fan output high Replace ECM 6052 0.8 0.8 0.8 0.8 0.8 0.8
P1482 Fan output high Fan relay terminal 85 to ECM [78B] ter-
6058 0.5 0.5 0.5 0.5 0.5 0.5
minal 2 (W/R wire) is shorted to voltage
SERIAL DATA
Serial data missing Replace instrument module 6714 0.5 0.5 0.5 0.5 0.5 0.5
Serial data missing Engine stop switch [22A] terminal 4/sys-
tem relay terminal 86 (coil terminal B)/
6723 0.5 0.5 0.5 0.5 0.5 0.5
ECM [78B] terminal 13 (W/BK wire)
shorted to ground
Serial data missing Replace voltage regulator 6724 0.5 0.5 0.5 0.5 0.5 0.5
Serial data missing Replace ECM 6727 0.7 0.7 0.7 0.7 0.7 0.7
Serial data missing Replace TSSM 6728 0.5 0.5 0.5 0.5 0.5 0.5

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-28


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
Serial data missing Inspect main wire harness/wiggle test/
6729 0.3 0.3 0.3 0.3 0.3 0.3
replace 15 amp ignition fuse
Serial data missing Replace engine stop switch 6730 0.9 0.9 0.9 0.9 0.9 0.9
Serial data missing maxifuse [5B] terminal B and battery
6731 0.5 0.5 0.5 0.5 0.5 0.5
positive terminal (R wire) is open
Serial data missing Inspect harness/wiggle test/replace 40
6733 0.3 0.3 0.3 0.3 0.3 0.3
Amp maxi fuse
Serial data missing Replace system relay 6734 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing Data link [91A] terminal 4 and ignition
6804 0.4 0.4 0.4 0.4 0.4 0.4
fuse (GY wire) is open
Serial data missing Data Link [91A] terminal 3/ECM [78B]
terminal 5/TSSM [30B] terminal 3/IM
6818 0.4 0.4 0.4 0.4 0.4 0.4
[39B] terminal 7 (LGN/V wire) short to
voltage
Serial data missing Data link [91A] terminal 2 and chassis
6819 0.4 0.4 0.4 0.4 0.4 0.4
ground (BK wire) is open
Serial data missing ECM [78B] terminal 5 and data link
[91A] terminal 3 (LGN/V wire) open/ 6838 0.4 0.4 0.4 0.4 0.4 0.4
grounded
Serial data missing Engine stop switch connector [22] termi-
nal 3 , data link [91A] terminal 4 and
6839 0.5 0.5 0.5 0.5 0.5 0.5
TSSM [30B] terminal 2 (GY wire)
shorted to ground
Serial data missing Replace ignition switch 7287 0.5 0.5 0.5 0.5 0.5 0.5
Serial data missing Repair ECM terminals 7301 0.3 0.3 0.3 0.3 0.3 0.3
Serial data missing Ignition switch [33A] terminal A and
7312 0.4 0.4 0.4 0.4 0.4 0.4
maxifuse terminal A (R wire) is open
Serial data missing Ignition switch terminal C and ignition
fuse terminal (R/BK wire) is open/short 7317 0.4 0.4 0.4 0.4 0.4 0.4
to ground
Serial data missing Wire from fuseblock to maxifuse [5B]
7318 0.5 0.5 0.5 0.5 0.5 0.5
terminal A (R wire) is grounded

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-29


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
U1016 Loss of ECM serial data at IM Repair IM connections/terminals 6711 0.4 0.4 0.4 0.4 0.4 0.4
U1016 Loss of ECM serial data at IM Replace ECM 6716 0.7 0.7 0.7 0.7 0.7 0.7
U1016 Loss of ECM serial data at IM ECM [78B] terminal 10 to ground (BK
6746 0.5 0.5 0.5 0.5 0.5 0.5
wire) is open
U1016 Loss of ECM serial data at IM ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.6 0.6
nal 7 (LGN/V wire) is open
U1016 Loss of ECM serial data at IM Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1016 Loss of ECM serial data at IM ECM [78B] terminal 13 to fuseblock is
7290 0.5 0.5 0.5 0.5 0.5 0.5
open
U1016 Loss of ECM serial data at TSSM Repair TSSM connections/terminals 6709 0.5 0.5 0.5 0.5 0.5 0.5
U1016 Loss of ECM serial data at TSSM Replace ECM 6716 0.7 0.7 0.7 0.7 0.7 0.7
U1016 Loss of ECM serial data at TSSM ECM [78B] terminal 10 to ground (BK
6746 0.5 0.5 0.5 0.5 0.5 0.5
wire) is open
U1016 Loss of ECM serial data at TSSM ECM [78B] terminal 5 to TSSM [30B]
6718 0.4 0.4 0.4 0.4 0.4 0.4
terminal 3 (LGN/V wire) is open
U1016 Loss of ECM serial data at TSSM Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1016 Loss of ECM serial data at TSSM ECM [78B] terminal 13 to fuseblock is
7290 0.5 0.5 0.5 0.5 0.5 0.5
open
U1064 Loss of TSM/TSSM data at ECM Repair TSSM connections/terminals 6709 0.5 0.5 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM data at ECM Replace ECM 6716 0.7 0.7 0.7 0.7 0.7 0.7
U1064 Loss of TSM/TSSM data at ECM ECM [78B] terminal 10 to ground (BK
6746 0.5 0.5 0.5 0.5 0.5 0.5
wire) is open
U1064 Loss of TSM/TSSM data at ECM ECM [78B] terminal 5 to TSSM [30B]
6718 0.4 0.4 0.4 0.4 0.4 0.4
terminal 3 (LGN/V wire) is open
U1064 Loss of TSM/TSSM data at ECM Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1064 Loss of TSM/TSSM data at ECM ECM [78B] terminal 13 to fuseblock is
7290 0.5 0.5 0.5 0.5 0.5 0.5
open
U1064 Loss of TSM/TSSM data at IM Repair TSSM connections/terminals 6709 0.5 0.5 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM data at IM TSSM [30B] terminal 12 (BK wire) is
6710 0.4 0.4 0.4 0.4 0.4 0.4
open
U1064 Loss of TSM/TSSM data at IM Repair IM connections/terminals 6711 0.4 0.4 0.4 0.4 0.4 0.4

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-30


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
U1064 Loss of TSM/TSSM data at IM TSSM [30B] terminal 3 and IM [39B] ter-
6712 0.6 0.6 0.6 0.6 0.6 0.6
minal 7 (LGN/V wire) is open
U1064 Loss of TSM/TSSM data at IM Replace 15AMP battery fuse 6713 0.4 0.4 0.4 0.4 0.4 0.4
U1064 Loss of TSM/TSSM data at IM Replace TSM/TSSM 6728 0.5 0.5 0.5 0.5 0.5 0.5
U1064 Loss of TSM/TSSM data at IM TSSM [30B] terminal 1 and ignition fuse
6749 0.4 0.4 0.4 0.4 0.4 0.4
open/short to ground
U1096 Loss of IM serial data Repair IM connections/terminals 6711 0.4 0.4 0.4 0.4 0.4 0.4
U1096 Loss of IM serial data Replace instrument module 6721 0.5 0.5 0.5 0.5 0.5 0.5
U1096 Loss of IM serial data Replace 15AMP battery fuse 7159 0.5 0.5 0.5 0.5 0.5 0.5
U1096 Loss of IM serial data ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.6 0.6
nal 7 (LGN/V wire) is open
U1096 Loss of IM serial data TSSM [30B] terminal 1 and ignition fuse
6749 0.4 0.4 0.4 0.4 0.4 0.4
open/short to ground
U1096 Loss of IM serial data IM [39B] terminal 7 (LGN/V wire)
6759 0.6 0.6 0.6 0.6 0.6 0.6
grounded
U1096 Loss of IM serial data IM [39B] terminal 5 and chassis ground
6776 0.6 0.6 0.6 0.6 0.6 0.6
(BLK wire) is open
U1096 Loss of IM serial data Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1096 Loss of IM serial data IM [39B] terminal 6 and ignition fuse
6858 0.6 0.6 0.6 0.6 0.6 0.6
open
U1255 Missing response at IM Repair TSSM connections/terminals 6709 0.5 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at IM TSSM [30B] terminal 12 (BK wire) is
6710 0.4 0.4 0.4 0.4 0.4 0.4
open
U1255 Missing response at IM Repair IM connections/terminals 6711 0.4 0.4 0.4 0.4 0.4 0.4
U1255 Missing response at IM TSSM [30B] terminal 3 and IM [39B] ter-
6712 0.6 0.6 0.6 0.6 0.6 0.6
minal 7 (LGN/V wire) is open
U1255 Missing response at IM Replace TSM/TSSM 6717 0.5 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at IM TSSM [30B] terminal 1 and ignition fuse
6749 0.4 0.4 0.4 0.4 0.4 0.4
open/short to ground
U1255 Missing response at IM Inspect main wiring harness/wiggle test/
7159 0.5 0.5 0.5 0.5 0.5 0.5
replace 15 amp battery fuse

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-31


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
U1255 Missing response at TSSM Repair IM connections/terminals 6711 0.4 0.4 0.4 0.4 0.4 0.4
U1255 Missing response at TSSM Replace instrument module 6721 0.5 0.5 0.5 0.5 0.5 0.5
U1255 Missing response at TSSM ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.6 0.6
nal 7 (LGN/V wire) is open
U1255 Missing response at TSSM IM [39B] terminal 1 and battery fuse
6758 0.6 0.6 0.6 0.6 0.6 0.6
(BN/GY wire) is open/grounded
U1255 Missing response at TSSM IM [39B] terminal 7 (LGN/V wire)
6759 0.6 0.6 0.6 0.6 0.6 0.6
grounded
U1255 Missing response at TSSM IM [39B] terminal 5 and chassis ground
6776 0.6 0.6 0.6 0.6 0.6 0.6
(BLK wire) is open
U1255 Missing response at TSSM Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1255 Missing response at TSSM Inspect main wiring harness/wiggle test/
7159 0.5 0.5 0.5 0.5 0.5 0.5
replace 15 amp battery fuse
U1300 ECM serial data low Replace instrument module 6039 0.6 0.6 0.6 0.6 0.6 0.6
U1300 ECM serial data low ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.6 0.6
nal 7 (LGN/V wire) is open
U1300 ECM serial data low Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1300 ECM serial data low Replace ECM 7993 0.8 0.8 0.8 0.8 0.8 0.8
U1300 ECM serial data low ECM [78B] terminal 5 /TSSM [30] termi-
nal 3/IM [39B]terminal 7 (LGN/V wire) 7994 0.4 0.4 0.4 0.4 0.4 0.4
grounded
U1300 ECM serial data low Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8 0.8
U1300 ECM serial data low ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 0.5 0.5 0.5 0.5
minal 3 (LGN/V wire) is open
U1300 IM serial data low Replace instrument module 6039 0.6 0.6 0.6 0.6 0.6 0.6
U1300 IM serial data low ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.6 0.6
nal 7 (LGN/V wire) is open
U1300 IM serial data low Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1300 IM serial data low Replace ECM 7993 0.8 0.8 0.8 0.8 0.8 0.8

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-32


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
U1300 IM serial data low ECM [78B] terminal 5 /TSSM [30] termi-
nal 3/IM [39B]terminal 7 (LGN/V wire) 7994 0.4 0.4 0.4 0.4 0.4 0.4
grounded
U1300 IM serial data low Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8 0.8
U1300 IM serial data low ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 0.5 0.5 0.5 0.5
minal 3 (LGN/V wire) is open
U1300 TSSM serial data low Replace instrument module 6039 0.6 0.6 0.6 0.6 0.6 0.6
U1300 TSSM serial data low ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.6 0.6
nal 7 (LGN/V wire) is open
U1300 TSSM serial data low Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1300 TSSM serial data low Replace ECM 7993 0.8 0.8 0.8 0.8 0.8 0.8
U1300 TSSM serial data low ECM [78B] terminal 5 /TSSM [30] termi-
nal 3/IM [39B]terminal 7 (LGN/V wire) 7994 0.4 0.4 0.4 0.4 0.4 0.4
grounded
U1300 TSSM serial data low Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8 0.8
U1300 TSSM serial data low ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 0.5 0.5 0.5 0.5
minal 3 (LGN/V wire) is open
U1301 ECM serial data high Replace instrument module 6039 0.6 0.6 0.6 0.6 0.6 0.6
U1301 ECM serial data high ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.6 0.6
nal 7 (LGN/V wire) is open
U1301 ECM serial data high Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1301 ECM serial data high Replace ECM 7993 0.8 0.8 0.8 0.8 0.8 0.8
U1301 ECM serial data high Data link [91A] terminal 3/ECM [78B]
terminal 5/TSSM [30B] terminal 3/IM
7997 0.5 0.5 0.5 0.5 0.5 0.5
[39B] terminal 7 (LGN/V wire) shorted to
voltage
U1301 ECM serial data high Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8 0.8
U1301 ECM serial data high ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 0.5 0.5 0.5 0.5
minal 3 (LGN/V wire) is open
U1301 IM serial data high Replace instrument module 6039 0.6 0.6 0.6 0.6 0.6 0.6

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-33


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
U1301 IM serial data high ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.6 0.6
nal 7 (LGN/V wire) is open
U1301 IM serial data high Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1301 IM serial data high Replace ECM 7993 0.8 0.8 0.8 0.8 0.8 0.8
U1301 IM serial data high Data link [91A] terminal 3/ECM [78B]
terminal 5/TSSM [30B] terminal 3/IM
7997 0.5 0.5 0.5 0.5 0.5 0.5
[39B] terminal 7 (LGN/V wire) shorted to
voltage
U1301 IM serial data high Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8 0.8
U1301 IM serial data high ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 0.5 0.5 0.5 0.5
minal 3 (LGN/V wire) is open
U1301 TSSM serial data high Replace instrument module 6039 0.6 0.6 0.6 0.6 0.6 0.6
U1301 TSSM serial data high ECM [78B] terminal 5 to IM [39B] termi-
6748 0.6 0.6 0.6 0.6 0.6 0.6
nal 7 (LGN/V wire) is open
U1301 TSSM serial data high Repair ECM connections 6854 0.3 0.3 0.3 0.3 0.3 0.3
U1301 TSSM serial data high Replace ECM 7993 0.8 0.8 0.8 0.8 0.8 0.8
U1301 TSSM serial data high Data link [91A] terminal 3/ECM [78B]
terminal 5/TSSM [30B] terminal 3/IM
7997 0.5 0.5 0.5 0.5 0.5 0.5
[39B] terminal 7 (LGN/V wire) shorted to
voltage
U1301 TSSM serial data high Replace TSM/TSSM 7998 0.8 0.8 0.8 0.8 0.8 0.8
U1301 TSSM serial data high ECM [78B] terminal 5 to TSSM [30B] ter-
7999 0.5 0.5 0.5 0.5 0.5 0.5
minal 3 (LGN/V wire) is open
DRIVEABILITY/SYMPTOMS
No check engine lamp Repair ECM connections 7141 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp Replace ignition switch 7287 0.5 0.5 0.5 0.5 0.5 0.5
No check engine lamp Ignition switch [33] terminal 1 to acces-
7288 0.4 0.4 0.4 0.4 0.4 0.4
sory fuse open
No check engine lamp ECM [78B] terminal 13 and right hand
control [22A] terminal 4 (W/BK wire) 7290 0.5 0.5 0.5 0.5 0.5 0.5
open

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-34


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
No check engine lamp Replace engine stop switch 7295 0.8 0.8 0.8 0.8 0.8 0.8
No check engine lamp Engine stop switch [22A] terminal 3 and
7303 0.4 0.4 0.4 0.4 0.4 0.4
ignition fuse (GY wire) is open
No check engine lamp Replace ECM 7305 0.7 0.7 0.7 0.7 0.7 0.7
No check engine lamp Battery ground and ECM [78B] terminal
7310 0.3 0.3 0.3 0.3 0.3 0.3
10 and 28 open
No check engine lamp Replace instrument module 7311 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp Replace accessory fuse 7313 0.3 0.3 0.3 0.3 0.3 0.3
No check engine lamp ECM [78B] terminal 5/data link [91A] ter-
minal 3/IM [39B] terminal 7 (LGN/V wire) 7314 0.4 0.4 0.4 0.4 0.4 0.4
open
No check engine lamp IM [39] terminal 12 to accessory fuse
7319 0.4 0.4 0.4 0.4 0.4 0.4
terminal D is open\shorted to ground
Misfire at idle or under load ECM [78B] terminal 28 and battery neg-
7131 0.9 0.9 0.9 0.9 0.9 0.9
ative has high resistance to ground
Misfire at idle or under load Replace spark plugs 7134 0.7 0.7 0.7 0.7 0.7 0.7
Misfire at idle or under load Replace ignition coil 7139 0.7 0.7 0.7 0.7 0.7 0.7
Misfire at idle or under load Replace fuel injector 7144 1.1 1.1 1.1 1.1 1.1 1.1
Misfire at idle or under load Replace ECM 7149 2.0 2.0 2.0 2.0 2.0 2.0
Misfire at idle or under load Replace MAP sensor 7152 1.1 1.1 1.1 1.1 1.1 1.1
Misfire at idle or under load Replace fuel filter or clean fuel pump
7013 1.1 1.1 1.1 1.1 1.1 1.1
screen
Misfire at idle or under load Check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.1 1.1
replace fuel pump, hoses, or filter
Rough or rolling idle ECM [78B] terminal 28 and battery neg-
7131 0.9 0.9 0.9 0.9 0.9 0.9
ative has high resistance to ground
Rough or rolling idle Replace spark plugs 7134 0.7 0.7 0.7 0.7 0.7 0.7
Rough or rolling idle Replace ignition coil 7139 0.7 0.7 0.7 0.7 0.7 0.7
Rough or rolling idle Replace fuel injector 7144 1.1 1.1 1.1 1.1 1.1 1.1
Rough or rolling idle Replace ECM 7149 2.0 2.0 2.0 2.0 2.0 2.0
Rough or rolling idle Replace MAP sensor 7152 1.1 1.1 1.1 1.1 1.1 1.1

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-35


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
Rough or rolling idle Replace fuel filter or clean fuel pump
7013 1.1 1.1 1.1 1.1 1.1 1.1
screen
Rough or rolling idle Check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.1 1.1
replace fuel pump, hoses, or filter
Emits black smoke Replace fuel pressure regulator 7480 0.6 0.6 0.6 0.6 0.6 0.6
Emits black smoke Replace fuel injector 7596 0.6 0.6 0.6 0.6 0.6 0.6
Emits black smoke Replace MAP sensor 7597 0.6 0.6 0.6 0.6 0.6 0.6
Emits black smoke Replace engine temperature sensor 7598 0.7 0.7 0.7 0.7 0.7 0.7
Emits black smoke Replace ECM and reprogram 7601 0.9 0.9 0.9 0.9 0.9 0.9
Starts, then stalls Replace ECM 7450 0.7 0.7 0.7 0.7 0.7 0.7
Starts, then stalls Replace fuel filter or clean fuel pump
7013 1.1 1.1 1.1 1.1 1.1 1.1
screen
Starts, then stalls Check for fuel delivery failure-repair or
7014 1.1 1.1 1.1 1.1 1.1 1.1
replace fuel pump, hoses, or filter
Engine cranks but will not start Clean or replace fuel filter screen 7013 1.1 1.1 1.1 1.1 1.1 1.1
Engine cranks but will not start Repair/replace fuel pump/pressure reg-
7014 1.1 1.1 1.1 1.1 1.1 1.1
ulator/fuel line/fuel filter
Engine cranks but will not start Repair starting system; use in conjunc-
7166 0.2 0.2 0.2 0.2 0.2 0.2
tion with additional code(s)
Engine cranks but will not start Repair fuel pump connections or con-
7171 0.3 0.3 0.3 0.3 0.3 0.3
nections in fuel pump connector [141]
Engine cranks but will not start Fuel pump fuse terminal O to fuel pump
7173 0.3 0.3 0.3 0.3 0.3 0.3
[141B] terminal 1 (O/GY) is open
Engine cranks but will not start Replace 15 amp fuse 7181 0.2 0.2 0.2 0.2 0.2 0.2
Engine cranks but will not start Replace battery 7185 0.3 0.3 0.3 0.3 0.3 0.3
Engine cranks but will not start Repair engine compression; use in con-
7210 0.6 0.6 0.6 0.6 0.6 0.6
junction with additional code(s)
Engine cranks but will not start Repair ignition coil connections or
7226 0.6 0.6 0.6 0.6 0.6 0.6
replace ignition coil
Engine cranks but will not start Fuel pump [141B] terminal 3 and chas-
7340 0.5 0.5 0.5 0.5 0.5 0.5
sis ground (BK wire) is open

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-36


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 6-9. Electrical Diagnostics


LABOR MODELS
ITEM DESCRIPTION
CODE HAZ HAA HCZ HCA HDZ HDA
Engine cranks but will not start Fuel pump fuse terminal O to fuel pump
[141B] terminal 1 (O/GY) is shorted to 7380 0.3 0.3 0.3 0.3 0.3 0.3
ground-replace 15 amp pump fuse
Engine cranks but will not start Replace fuel pump or repair fuel pump
7415 0.4 0.4 0.4 0.4 0.4 0.4
connections in tank
Engine cranks but will not start Fuel pump fuse terminal M to system
7441 0.3 0.3 0.3 0.3 0.3 0.3
relay terminal 87 (Y/GN) is open
Engine cranks but will not start Replace ECM 7450 0.7 0.7 0.7 0.7 0.7 0.7
Engine cranks but will not start Replace spark plugs 7520 0.6 0.6 0.6 0.6 0.6 0.6
Engine cranks but will not start Replace Throttle Position Sensor 7595 0.5 0.5 0.5 0.5 0.5 0.5
Engine cranks but will not start Replace injector 7992 0.8 0.8 0.8 0.8 0.8 0.8

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-37


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

HAZ VRSCA HAA VRSCA 105 (HDI ONLY)


HDZ VRSCD HDA VRSCD 105 (HDI ONLY)
HCZ VRSCR HCA VRSCR 105 (HDI ONLY)

Revised 7/13/05 2006 VRSC MODELS Page 6-38


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006 PNA

"PNA" GENUINE MOTOR PARTS AND ACCESSORIES WARRANTY LABOR CODES AND TIMES
Dealer Installed Accessories Warranty Job Code and Job Time Schedule
The following labor codes and job times apply to dealer installed Genuine Motor Parts and Genuine Motor Accessories purchased and installed prior to and/or an item of initial retail
vehicle delivery. All times shown are a calculated average for similar systems. Parts must be registered to the vehicle on the S.W.R. (registration) at time of sale.
Please note: This policy is valid in certain markets only.

Table 7-1. Chassis


ITEM DESCRIPTION LABOR CODE JOB TIME
Foot controls 8110 0.2
Handlebars 8112 0.5
Wheels 8114 1.3
Suspension 8116 0.5
Foot pegs 8111 0.3
Floorboards 8113 0.3
Grips 8115 0.4
Hand levers 8117 0.2
Mirrors 8118 0.1
Chrome swingarm 8119 2.0
Chrome front fork slider (Both) Non-Fairing models 8121 1.0
Chrome front fork slider (Both) Fairing models 8123 2.0
Chrome fork covers Non-FLT models 8125 0.7
Chrome fork covers FLT 8126 1.0
Front fender FL models 8127 1.1
Front fender FX and XL models 8128 0.3
Rear fender All models 8129 1.4

Revised 7/13/05 2006 PNA Page 7-1


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 7-1. Chassis


ITEM DESCRIPTION LABOR CODE JOB TIME
Fuel tank FL models 8131 1.2
Fuel tank Softail and Dyna models 8133 0.9
Fuel tank XL models 8135 0.3
Airbox cover V-Rod models 8101 0.1
Front fender V-Rod models 8102 0.2
Rear fender V-Rod models 8103 0.2

Table 7-2. Electrical


ITEM DESCRIPTION LABOR CODE JOB TIME
Lighting 8120 1.0
Audio 8122 1.0
Gauges 8124 0.8
Turn signal relocation kit 8137 0.7

Table 7-3. Decorative


ITEM DESCRIPTION LABOR CODE JOB TIME
Fender tips 8130 0.1
Decorative covers 8132 0.2
O.E. Style Items with logos 8134 0.1
Visors 8136 0.1
Dashinators 8138 0.5

Revised 7/13/05 2006 PNA Page 7-2


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 7-4. Functional


ITEM DESCRIPTION LABOR CODE JOB TIME
Luggage racks 8140 0.8
Chrome fender skirts/rails 8141 0.2
Sissy bars/sideplates 8142 1.0
Chrome rear sprockets 8143 0.8
P&A S/B support 8144 0.6
Chrome caliper 8145 0.4
Rotor covers 8148 0.5
Chrome engine guards/dresser bars 8146 0.6
Oil cooler/thermostats 8147 1.0

Table 7-5. Windshields and Plastics


ITEM DESCRIPTION LABOR CODE JOB TIME
Sidecars 8150 1.1
Windshields 8152 0.5
Composite fenders, spoilers, lowers 8154 0.8
Hard saddlebags 8156 1.8
Tourpaks 8158 1.5

Table 7-6. Cut and Sew


ITEM DESCRIPTION LABOR CODE JOB TIME
Soft saddlebags 8160 0.4
Miscellaneous soft bags 8162 0.1
Customer seats 8164 0.2
Backrest pads 8166 0.2
Tank panels 8168 0.1

Revised 7/13/05 2006 PNA Page 7-3


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 7-7. Performance


ITEM DESCRIPTION LABOR CODE JOB TIME
Exhaust system 8170 1.0
Air cleaners 8172 0.2
Carburetors does not include time to jet 8173 0.5
P&A Head, valves 8174 3.5
Cylinders/pistons 8175 3.2
Cams 8176 2.5
Flywheel/connecting rod assembly 8177 7.0
Ignition 8178 0.7
Cylinder heads/gaskets 8179 3.5
Valve train pushrods, springs, etc. 8180 3.5
Clutch 8190 1.0
Transmission 8195 4.0

Table 7-8. Advanced Audio System


ITEM DESCRIPTION LABOR CODE JOB TIME
RADIO
Diagnose radio
Hands free module
Hands free module won't pair 8181 0.2
Infotainment bus lost communications with Hands free module, DTC
8182 0.5
U1306
U1302 Infotainment Bus Off Error Replace Hands free module 8183 0.5
Symptom - No or Partial Audio to Hands free module (HFM) Replace Hands free module 8184 0.2
Symptom - No or Partial Audio to Hands free module (HFM) Repair wiring 8185 0.6
Symptom - No or Partial Audio to Hands free module (HFM) Replace radio 8186 0.7
Symptom - No or Partial Audio from Hands free module (HFM) Replace Hands free module 8187 0.5
Symptom - No or Partial Audio from Hands free module (HFM) Repair wiring 8188 0.6

Revised 7/13/05 2006 PNA Page 7-4


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 7-8. Advanced Audio System


ITEM DESCRIPTION LABOR CODE JOB TIME
Symptom - No or Partial Audio from Hands free module (HFM) Replace radio 8189 0.7
Symptom - No or low audio from microphones Replace Hands free module 8191 0.8
Symptom - No or low audio from microphones Locate and repair short in harness between R and BK wires 8192 0.9
XM MODULE
U1302 Infotainment Bus Off Error Replace XM module 8193 0.5
No or intermittent reception on XM Replace XM module 8194 0.5
No or intermittent reception on XM Replace XM antenna 8196 0.4
NAVIGATION MODULE
U1302 Infotainment Bus Off Error Replace Navigation module 8197 0.5
Symptom - Navigation - Antenna loss GPS antenna error message
Symptom - Navigation inop Replace Navigation module 8198 0.4
Symptom - Navigation inop Replace GPS (Navigation) antenna 8199 0.4

Revised 7/13/05 2006 PNA Page 7-5


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Revised 7/13/05 2006 PNA Page 7-6


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006 TLE SIDECAR MODELS

2006 MODEL YEAR SIDECAR INFORMATION


This year warranty claims must be submitted under the SIDECAR VIN number and the following labor codes in this section will be able to be selected for warranty claims. (2005 models
only).

Table 8-1. Sidecars


MODELS

ITEM DESCRIPTION LABOR CODE SGX SLX SMX


SNX SPX SKX (TLE-U)
STX SVX (TLE)
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2 0.2
Light sanding/buff/blend 1104 0.4 0.4
Buff entire part 1106 0.6 0.6
Repair build up in clear/paint 1108 0.8 0.8
Color blend/paint/buff 1110 1.0 1.0
ACCESSORY SIDECAR
Sidecar bank angle sensor switch kit installation Installation Only --- 0.4 0.4
Replace sidecar windshield 6901 0.2 0.2
Replace sidecar fender 6904 0.8 0.8
Replace seat 6907 0.2 0.2
Replace liner (carpeting) 6913 0.4 0.4
Replace armrest storage pouch 6916 --- 0.2
Replace armrest 6919 --- 0.2
Replace handles 6922 --- 0.1
Replace brake pads 6926 0.2 0.2
Replace brake caliper 6927 0.3 0.3
Replace brake disc 6929 0.3 0.3

SGX TLE FOR FLHTC SNX TLE FOR FLHRCI STX TLE FOR FLHRS/I
SLX TLE FOR FLHT SPX TLE FOR FLTRI SKX TLE ULTRA FOR FLHTCUI
SMX TLE FOR FLHR SVX TLE FOR FLHX/I

Revised 7/13/05 2006 TLE SIDECAR MODELS Page 8-1


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 8-1. Sidecars


MODELS

ITEM DESCRIPTION LABOR CODE SGX SLX SMX


SNX SPX SKX (TLE-U)
STX SVX (TLE)
Replace wheel 6931 0.7 0.7
Replace axle 6934 0.8 0.8
Repair/replace audio harness 6940 --- 1.4
Replace speaker 6943 --- 0.8
Replace console 6946 --- 0.6
Replace amplifier 6949 --- 0.6
Sidecar audio harness Repair short 6971 0.9
Sidecar audio harness Repair open 6972 0.9
Replace Switch assembly 6952 --- 0.8
Replace switch knobs 6953 --- 0.1
Replace switch chrome trim plate includes installation of new trim insert 6955 --- 0.3
Removal of sidecar for service and reattachment includes realignment 6954 1.1 1.3
Sidecar alignment 6956 0.8 0.8
Sidecar tub removal 6958 0.3 0.5
B 1151 Sidecar Bank angle sensor low Replace sidecar bank angle sensor 6968 0.2 0.2
B 1151 Sidecar Bank angle sensor low Replace security siren 6969 0.3 0.3
B 1151 Sidecar Bank angle sensor low Sidecar bank angle sensor [134B] terminal A to TSSM [30B]
6970 0.4 0.4
terminal 11to siren [142B] (Lt. GN/BN wire) grounded
B 1152 Sidecar Bank angle sensor short to battery Repair sidecar bank angle sensor connections 6961 0.4 0.4
B 1152 Sidecar Bank angle sensor short to battery Sidecar bank angle sensor [134B] terminal A to TSSM [30B]
6962 0.4 0.4
terminal 11open
B 1152 Sidecar Bank angle sensor short to battery Replace TSM/TSSM 6963 0.6 0.6
B 1152 Sidecar Bank angle sensor short to battery Sidecar bank angle sensor [134B] terminal B to TSSM [30B]
6964 0.4 0.4
terminal 9 grounded
B 1152 Sidecar Bank angle sensor short to battery Sidecar bank angle sensor [134B] terminal B to TSSM [30B]
6965 0.4 0.4
terminal 9 open
B 1152 Sidecar Bank angle sensor short to battery Sidecar bank angle sensor [134B] terminal C to ignition fuse
6966 0.5 0.5
open

SGX TLE FOR FLHTC SNX TLE FOR FLHRCI STX TLE FOR FLHRS/I
SLX TLE FOR FLHT SPX TLE FOR FLTRI SKX TLE ULTRA FOR FLHTCUI
SMX TLE FOR FLHR SVX TLE FOR FLHX/I

Revised 7/13/05 2006 TLE SIDECAR MODELS Page 8-2


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 8-1. Sidecars


MODELS

ITEM DESCRIPTION LABOR CODE SGX SLX SMX


SNX SPX SKX (TLE-U)
STX SVX (TLE)
B 1152 Sidecar Bank angle sensor short to battery Replace sidecar bank angle sensor 6967 0.4 0.4
B 1153 Sidecar Bank angle sensor high Repair sidecar bank angle sensor connections 6961 0.4 0.4
B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal A to TSSM [30B]
6962 0.4 0.4
terminal 11open
B 1153 Sidecar Bank angle sensor high Replace TSM/TSSM 6963 0.6 0.6
B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal B to TSSM [30B]
6964 0.4 0.4
terminal 9 grounded
B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal B to TSSM [30B]
6965 0.4 0.4
terminal 9 open
B 1153 Sidecar Bank angle sensor high Sidecar bank angle sensor [134B] terminal C to ignition fuse
6966 0.5 0.5
open
B 1153 Sidecar Bank angle sensor high Replace sidecar bank angle sensor 6967 0.4 0.4

SGX TLE FOR FLHTC SNX TLE FOR FLHRCI STX TLE FOR FLHRS/I
SLX TLE FOR FLHT SPX TLE FOR FLTRI SKX TLE ULTRA FOR FLHTCUI
SMX TLE FOR FLHR SVX TLE FOR FLHX/I

Revised 7/13/05 2006 TLE SIDECAR MODELS Page 8-3


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

SGX TLE FOR FLHTC SNX TLE FOR FLHRCI STX TLE FOR FLHRS/I
SLX TLE FOR FLHT SPX TLE FOR FLTRI SKX TLE ULTRA FOR FLHTCUI
SMX TLE FOR FLHR SVX TLE FOR FLHX/I

Revised 7/13/05 2006 TLE SIDECAR MODELS Page 8-4


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006 FLHTCUSE MODELS

Table 9-1. Service


MODELS
ITEM DESCRIPTION LABOR CODE
PRE
NEW
Set-up and pre-delivery --- 3.3
REGULAR
1,000 mile service --- 2.5
5,000 mile maintenance --- 1.8
10,000 mile maintenance --- 2.4
15,000 mile maintenance --- 1.6
20,000 mile maintenance --- 2.6
25,000 mile maintenance --- 2.9
30,000 mile maintenance --- 2.4
35,000 mile maintenance --- 1.8
40,000 mile maintenance --- 2.4
45,000 mile maintenance --- 1.6
50,000 mile maintenance --- 7.5

PRE FLHTCUSE

Use the labor codes for the FLHTCU-I model (FCW), except for the service procedures listed in this section.

Revised 7/13/05 2006 FLHTCUSE MODELS Page 9-1


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 9-2. Chassis


MODELS
ITEM DESCRIPTION LABOR CODE
PRE
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2
Light sanding/buff/blend 1104 0.4
Buff entire part 1106 0.6
Repair build up in clear/paint 1108 0.8
Color blend/paint/buff 1110 1.0
WHEELS
Replace axle covers front 2112 0.1
HANDLEBARS
Replace handlebars includes removing radio 2206 2.6
FRAME/SWING ARM/FRONT FORK
replace lower triple tree chrome cover 2314 0.1
Replace shift lever peg/insert 2392 0.1
BRAKES
replace caliper decorative insert one 2429 0.1
Replace rear brake pedal cover 2496 0.1
SEATS/FENDERS/TANKS
Replace seat/seat strap either or both 2506 0.2
Replace rider backrest pad 2509 0.1
Replace rider backrest bracket on rear fender 2511 0.3
EXHAUST SYSTEM
Replace one muffler end 2647 0.1
Replace one muffler heat shield 2649 0.1

PRE FLHTCUSE

Use the labor codes for the FLHTCU-I model (FCW), except for the service procedures listed in this section.

Revised 7/13/05 2006 FLHTCUSE MODELS Page 9-2


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 9-3. Engine


MODELS
ITEM DESCRIPTION LABOR CODE
PRE
CRANKCASE
Replace oil filter mount thermostat end cap and/or gasket 4519 0.2
Replace thermostatic valve includes test procedures 4520 0.4
Replace oil cooler guard 4521 0.3
Replace oil cooler 4525 0.4
Replace oil cooler mounting bracket 4526 0.4
Replace oil cooler hose and/or clamp one or both 4528 0.6
Replace oil filter mount/fittings 4533 0.4
Replace oil filter mount bypass cover and/or gasket 4534 0.

Table 9-4. Drive and Clutch


MODELS
ITEM DESCRIPTION LABOR CODE
PRE
CLUTCH
Replace clutch release plate and/or bearing 4016 0.4
Replace clutch actuator cover and/or gasket includes fluid refill and system bleed 4018 1.5
Replace clutch push rod 4019 0.3
Replace clutch master cylinder includes fluid refill and system bleed 4020 0.4
Rebuild clutch master cylinder assembly includes gasket replacement, fluid refill, and system bleed 4021 0.6
Rebuild clutch actuator assembly includes gasket replacement, fluid refill, and system bleed 4022 1.7
Bleed clutch system of air includes fluid refill 4024 0.1
Replace clutch master cylinder cover and/or gasket 4026 0.1
Replace clutch line includes fluid refill and system bleed 4028 0.8
Replace clutch line gaskets and/or o-ring leak repair, fluid refill, and system bleed 4029 0.2

PRE FLHTCUSE

Use the labor codes for the FLHTCU-I model (FCW), except for the service procedures listed in this section.

Revised 7/13/05 2006 FLHTCUSE MODELS Page 9-3


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 9-5. Transmission


MODELS
ITEM DESCRIPTION LABOR CODE
PRE
TRANSMISSION
Replace transmission shift arm cover 4392 0.2

Table 9-6. OEM Accessories


MODELS
ITEM DESCRIPTION LABOR CODE
PRE
ACCESSORIES
Replace inner fairing dash pad 6214 0.4
Replace one saddlebag filler strip 6278 0.1
Replace one saddlebag lid trim strip 6246 0.1
Replace garage door opener transmitter/harness includes outer fairing removal 6415 0.4

Table 9-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
PRE
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2006 Service Manuals, Part No. 99500-
06 and 99483-06 and Electrical Diagnostic Manual, Part No. 99497-06.
CHARGING CIRCUIT
Diagnose charging system regulator failure 5315 0.6
WIRING
Handlebar harness repair short 6551 2.3
Handlebar harness repair open 6552 2.3
Replace Amplifier harness 6559 1.1
Replace heated handlebar grip Left or Right 6553 1.8

PRE FLHTCUSE

Use the labor codes for the FLHTCU-I model (FCW), except for the service procedures listed in this section.

Revised 7/13/05 2006 FLHTCUSE MODELS Page 9-4


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 9-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
PRE
LIGHTS
Replace turn signal light assembly front --one side 5201 0.5
front --both sides 5202 0.7
rear 5205 0.6
Replace auxiliary lamp assembly front --one side includes aiming 5242 0.6
front --both sides includes aiming 5243 0.9
Replace auxiliary lamp/directional mount One side, includes lamp r&r and aiming 5244 0.9
Replace auxiliary lamp/directional mount Both sides, includes lamp r&r and aiming 5245 1.3
SOUND SYSTEM DIAGNOSIS, REPAIR
Replace amplifier 6949 0.6
B2016 Front Speakers Shorted Replace High Output Amplifier 6107 0.6
B2016 Front Speakers Shorted Locate and repair short between speaker wires from amplifier to
6116 0.8
speaker
B2016 Front Speakers Shorted Replace speaker 6605 0.4
B2017 Front Speakers Open Replace High Output Amplifier 6107 0.6
B2017 Front Speakers Open Locate and repair open between speaker wires from amplifier to
6117 0.7
speaker
B2017 Front Speakers Open Replace speaker (w/o High Output Amplifier) 6605 0.4
B2018 Front Speakers Short to Gnd Replace High Output Amplifier 6107 0.6
B2018 Front Speakers Short to Gnd Locate and repair short to ground between speaker wires from
6116 0.8
amplifier to speaker
B2019 Front Speakers Short to Battery Replace High Output Amplifier 6107 0.6
B2019 Front Speakers Short to Battery Locate and repair short to voltage in audio harness between
6116 0.8
speaker wires from amplifier to speaker
B2020 Rear Speakers Shorted Replace High Output Amplifier 6107 0.6
B2020 Rear Speakers Shorted Locate and repair short between speaker wires from amplifier to
6116 0.8
speaker
B2020 Rear Speakers Shorted Replace speaker 6606 0.5
B2021 Rear Speakers Open Replace High Output Amplifier 6107 0.6
B2021 Rear Speakers Open Replace speaker 6606 0.5

PRE FLHTCUSE

Use the labor codes for the FLHTCU-I model (FCW), except for the service procedures listed in this section.

Revised 7/13/05 2006 FLHTCUSE MODELS Page 9-5


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 9-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
PRE
B2022 Rear Speakers Short to Gnd Replace High Output Amplifier 6107 0.6
B2022 Rear Speakers Short to Gnd Locate and repair short to ground between speaker wires from
6116 0.8
amplifier to speaker
B2023 Rear Speakers Short to Battery Replace High Output Amplifier 6107 0.6
B2023 Rear Speakers Short to Battery Locate and repair short to voltage between speaker wires from
6117 0.7
amplifier to speaker
U1302 Infotainment Bus Off Error Replace High Output Amplifier 6108 0.7
U1302 Infotainment Bus Off Error Replace XM module 6126 0.5
U1313 Infotainment bus lost communications State of health with XM Replace XM module 6126 0.5
U1313 Infotainment bus lost communications State of health with XM Locate and repair open on Y/O or Y/V wire between [28] and
6128 0.7
[185B]
U1313 Infotainment bus lost communications State of health with XM Locate and repair open on R/O or BK/GN wire 6129 0.7
U1313 Infotainment bus lost communications State of health with XM Replace radio 6102 0.7
U1317 Infotainment bus lost communications State of health with AMP Replace fuse 6130 0.2
U1317 Infotainment bus lost communications State of health with AMP Replace High Output Amplifier 6109 0.4
U1317 Infotainment bus lost communications State of health with AMP Locate and repair open onY/O or Y/V wire between onnector
6128 0.7
[149B] and [28B]
U1317 Infotainment bus lost communications State of health with AMP Replace Radio 6102 0.7
U1317 Infotainment bus lost communications State of health with AMP Locate and repair open on R or BK wire from connector [149] 6131 0.4
Symptom - Static present in audio Replace spark plugs 6132 0.5
Symptom - Static present in audio Replace spark plug wires 6133 0.5
Symptom - Static present in audio Replace voltage regulator 6134 0.4
Symptom - Static present in audio Clean and tighten regulator connections 6135 0.3
Symptom - No or low Audio with high output amplifier (No DTCs) Replace fuse 6130 0.2
Symptom - No or low Audio with high output amplifier (No DTCs) Locate and repair open on R or BK wire from connector [149] 6131 0.4
Symptom - No or low Audio with high output amplifier (No DTCs) Locate and repair open on Y/O or Y/V wires between connec-
6128 0.7
tors [149B] and [28B]
Symptom - No or low Audio with high output amplifier (No DTCs) Replace radio 6104 0.8

PRE FLHTCUSE

Use the labor codes for the FLHTCU-I model (FCW), except for the service procedures listed in this section.

Revised 7/13/05 2006 FLHTCUSE MODELS Page 9-6


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 9-7. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
PRE
Symptom - No or low Audio with high output amplifier (No DTCs) Locate and repair open on W/O or LGN/W (left speaker) or GY/
R or LGN/BK (right speaker) wires between connectors [149B] 6117 0.7
and [27B]
Symptom - No or low Audio with high output amplifier (No DTCs) Locate and repair short to voltage/ground/between W/O or
LGN/W (left speaker) or GY/R or LGN/BK (right speaker) wires 6116 0.8
between connectors [149B] and [27B]
Symptom - No or low Audio with high output amplifier (No DTCs) Replace High Output Amplifier 6110 0.8
Symptom - No or Partial Audio from XM module Replace radio 6101 0.6
Symptom - No or Partial Audio from XM module Replce XM module 6126 0.5
Symptom - No or Partial Audio from XM module Locate and repair open/intermittent on Y/O or Y/V wire between
6128 0.7
[28] and [185B]
Symptom - No or Partial Audio from XM module Locate and repair open on R/O or BK/GN wire 6129 0.7
Symptom - No or Partial Audio from XM module Locate and repair open on R, W, or BK wires between [185B]
6158 0.5
and [28B]
Symptom - No or Partial Audio from XM module Locate and repair short to voltage/ground/between R, W, or BK
6157 0.5
wires between [185B] and [28B]
Symptom - XM, No reception, intermittent reception Replace XM module 6126 0.5
Symptom - XM, No reception, intermittent reception Replace XM antenna 6146 0.4

PRE FLHTCUSE

Use the labor codes for the FLHTCU-I model (FCW), except for the service procedures listed in this section.

Revised 7/13/05 2006 FLHTCUSE MODELS Page 9-7


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

PRE FLHTCUSE

Use the labor codes for the FLHTCU-I model (FCW), except for the service procedures listed in this section.

Revised 7/13/05 2006 FLHTCUSE MODELS Page 9-8


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006 FLSTFSE2 MODELS

Table 9-8. Chassis


MODELS
ITEM DESCRIPTION LABOR CODE
PNF
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2
Light sanding/buff/blend 1104 0.4
Buff entire part 1106 0.6
Repair build up in clear/paint 1108 0.8
Color blend/paint/buff 1110 1.0
Replace handlebars 2206 2.2
Replace handlebar clamp Include removing tachometer 2254 0.3
Replace riser filler front side 2256 0.4
backside 2258 0.1
Replace front brake pads 2416 0.1
Replace rear brake pads 2421 0.3
Replace front brake disc 2436 0.3
Bleed brake caliper 2446 0.2
Replace front axle covers 6502 0.1
Replace rear axle covers left side 6503 0.1
right side 6504 0.3
Replace chin fairing 6213 0.2
Replace chin fairing mounting bracket 6215 0.5
Replace lower frame tube covers each 2315 0.1
Replace lower triple tree cover 2322 0.3
Replace rear tire 2111 1.2

PNF FLSTFSE2

Use the labor codes for FLSTF-I Softail Fatboy model (BXB), except for the following service procedures in this document.

Revised 7/13/05 2006 FLSTFSE2 MODELS Page 9-9


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 9-9. Drive and Clutch


MODELS
ITEM DESCRIPTION LABOR CODE
PNF
Replace and/or Service clutch control lever 2221 0.1
Replace clutch release plate and/or bearing 4016 0.3
Replace clutch actuator cover and/or gasket includes fluid refill and system bleed 4018 1.5
Replace clutch push rod 4019 0.3
Replace clutch master cylinder includes fluid refill and system bleed 4020 0.4
Rebuild clutch master cylinder assembly includes gasket replacement, fluid refill, and system bleed 4021 0.6
Rebuild clutch actuator assembly includes gasket replacement, fluid refill, and system bleed 4022 1.6
Bleed clutch system of air includes fluid refill 4024 0.1
Replace clutch master cylinder cover and/or gasket 4026 0.1
Replace clutch line includes fluid refill and system bleed 4028 0.5
Replace clutch line gaskets and/or o-ring leak repair, fluid refill, and system bleed 4029 0.2

Table 9-10. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
PNF
Replace left upper handlebar switch 5171 0.6
Replace right upper handlebar switch 5173 0.8
Replace front brake light switch 5176 1.0
Replace headlight shroud 5241 0.4
Replace tachometer 6009 0.2
Replace tachometer light 6038 0.1
Replace speedometer Cosmetics only 6003 0.3
DIAGNOSTIC TROUBLE CODES
P1653 Tach shorted low Replace tachometer 6803 0.7
P1653 Tach shorted low Repair ECM connections 6854 0.3

PNF FLSTFSE2

Use the labor codes for FLSTF-I Softail Fatboy model (BXB), except for the following service procedures in this document.

Revised 7/13/05 2006 FLSTFSE2 MODELS Page 9-10


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 9-10. Electrical


MODELS
ITEM DESCRIPTION LABOR CODE
PNF
P1653 Tach shorted low ECM [78B] terminal 3 and tachometer (PK wire) ring terminal
7886 0.6
grounded/short to voltage
P1653 Tach shorted low Replace ECM 7993 0.8
P1654 Tach shorted high Replace tachometer 6803 0.7
P1654 Tach shorted high Repair ECM connections 6854 0.3
P1654 Tach shorted high ECM [78B] terminal 3 and tachometer (PK wire) ring terminal
7886 0.6
grounded/short to voltage
P1654 Tach shorted high Replace ECM 7993 0.8

PNF FLSTFSE2

Use the labor codes for FLSTF-I Softail Fatboy model (BXB), except for the following service procedures in this document.

Revised 7/13/05 2006 FLSTFSE2 MODELS Page 9-11


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

PNF FLSTFSE2

Use the labor codes for FLSTF-I Softail Fatboy model (BXB), except for the following service procedures in this document.

Revised 7/13/05 2006 FLSTFSE2 MODELS Page 9-12


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

2006 VRSCSE2 MODELS

Table 9-11. Service


MODEL
ITEM DESCRIPTION LABOR CODE
PPG
4,000 mile maintenance 1.5
8,000 mile maintenance 1.5
12,000 mile maintenance 4.0

Table 9-12. Chassis


MODEL
ITEM DESCRIPTION LABOR CODE
PPG
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff 1102 0.2
Light sanding/buff/blend 1104 0.4
Buff entire part 1106 0.6
Repair build up in clear/paint 1108 0.8
Color blend/paint/buff 1110 1.0
WHEELS
Replace tire - includes balancing rear 2111 1.1
Replace wheel assembly - includes disc and sprocket exchange and bal- rear
2114 1.0
ancing
Replace wheel bearings rear 2141 0.8
Valve cap 2102 0.1
Chrome cover, rear axle/left side 2104 0.1
Chrome cover, rear axle/right side 2105 0.3
Chrome cover, front axle 2107 0.1

PPG VRSCSE2

Use the labor codes for HBA except for the following service procedures.

Revised 7/13/05 2006 VRSCSE2 MODELS Page 9-13


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 9-12. Chassis


MODEL
ITEM DESCRIPTION LABOR CODE
PPG
Chrome wheel spacer, front 2108 0.2
HANDLEBARS
Replace handlebars 2206 0.9
Replace chrome riser 2255 0.5
FRAME/SWING ARM/FRONT FORK/IGNITION SWITCH BRACKET
Chrome side cover, right/side, left/side 2295 0.1
Chrome cap, swing arm pivot 2296 0.2
Chrome cover, fork cap 2297 0.1
Replace frame includes removal and installation of all accessories and
2306 12.2
motorcycle components
Replace rear swing arm-complete 2359 1.7
Replace rear swing arm bearings both sides 2366 2.4
Chrome dust cover, front forks 2298 0.6
Replace Ignition switch bracket 2292 0.2
EXHAUST SYSTEM
Replace chrome muffler clamp, upper 2602 0.2
Replace chrome muffler clamp, both 2603 0.3
BRAKES
Replace brake caliper includes filling/bleeding brakes rear 2431 0.8
SEAT/COSMETIC COVERS/FUEL TANK
Replace console 2553 0.3
Replace console gasket/grommet 2554 0.2
Replace Medallion, console airbox 2519 0.2
Replace fuel tank assembly 2541 1.7
Replace LED module/fuel gauge 2550 0.3
Replace seat release button 2559 0.1

PPG VRSCSE2

Use the labor codes for HBA except for the following service procedures.

Revised 7/13/05 2006 VRSCSE2 MODELS Page 9-14


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

Table 9-13. Engine


MODEL
ITEM DESCRIPTION LABOR CODE
PPG
GENERAL
Chrome cover dipstick 2552 0.1
Screaming Eagle name plate, cylinder head 3113 0.1

Table 9-14. Cooling System


MODEL
ITEM DESCRIPTION LABOR CODE
PPG
COOLING SYSTEM
Chrome cover, upper radiator hose 4542 0.1
Chrome cover/inner bracket 4538 0.2

Table 9-15. Electrical


MODEL
ITEM DESCRIPTION LABOR CODE
PPG
INSTRUMENTS
Replace speedometer 6020 0.2
Replace speedometer cosmetics only 6003 0.5
Replace tachometer 6009 0.5
Replace Instrument cosmetics only 6093 0.4
LIGHTS
Replace headlight bracket 5181 0.3
SWITCHES
Replace re-set switch, console 6043 0.2

PPG VRSCSE2

Use the labor codes for HBA except for the following service procedures.

Revised 7/13/05 2006 VRSCSE2 MODELS Page 9-15


Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.

PPG VRSCSE2

Use the labor codes for HBA except for the following service procedures.

Revised 7/13/05 2006 VRSCSE2 MODELS Page 9-16


2006 Softail Sportster FLHT/FLTR FLHR Dyna VRSC PNA Sidecar CVO
Models Models Models Models Models Models Models Models

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