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Control Valve Tech 1 PDF
Control Valve Tech 1 PDF
CONTROL VALVE
TECHNICAL DATA
1.1
Control Valve Process Line , , Process
Line (Control)
(Positioner, Etc) Actuator
.
() - 1 - (TEL.032-565-3121)
COMPOSITE DISCRETE/CONTINUOUS CONTROL
() - 2 - (TEL.032-565-3121)
1.3 FINAL CONTROL OPERATION
Control Signal
Actuator
Signal conversions
Final
control
element
Process
() - 3 - (TEL.032-565-3121)
1.4 Control Valve
Multifull - Orifice
Gate
Knife
Diaphragm
Dinch(Clamp)
Butterfly
Cylinder Type
Plug Taper Type
Cylinder(Piston)
Pneumatic Diaphragm
Cylinder(Piston)
Electric
Hydraulic
() - 4 - (TEL.032-565-3121)
2. CONTROL VALVE
2.1.1 Process
2.1.3 Valve
2.1.7
2.1.8 Range-ability
2.1.12
2.1.13 Noise
2.1.16
2.1.17
() - 5 - (TEL.032-565-3121)
2.2
Control Valve Body Ports, Actuator, Accessory 3 ,
3 .
Data
Cv Calculation
Yes
Cv
No
Valve
Valve
Rangeability
Leakage
No
Body Size
Yes
No
Yes
Yes
Body Sizing
() - 6 - (TEL.032-565-3121)
2.2.2 Actuator
, Process , Body
Trim .
Data Body
Size
Actuator Sizing
() - 7 - (TEL.032-565-3121)
2.2.3 Accessory
Control Valve .
3. Accessory
Data
Control On-off
Valve
OpenClose
Valve
Accessory
() - 8 - (TEL.032-565-3121)
2.3
2.3.1 Cv
Valve Control Valve Cv
.
Cv Valve Full Open 60(15.5) Valve 1psi(0.0703f/) 1
US Gallon(1Gallon=3.785) .
Cv 2Valve .
2.3.2 Kv
Valve Cv
Valve Full Open 530 Valve 1f/
/hr . (Cv : Cv=1.17Kv)
P2 P1 / 2 P2 P1 / 2
G
Cv = 1.17Q1
P
Q G Q G
Cv = Cv =
(060) 16.9 P( P1 + P2) 14.6P1
GAS
Q G( t + 273) Q G( t + 273)
Cv = Cv =
( ) 287 P( P1 + P2) 249P1
W W
Cv = Cv =
13.7 P( P1 + P2) 11.9P1
W( 1 + 0.0013 t') W( 1 + 0.0013 t')
Cv = Cv =
13.7 P( P1 + P2) 11.9P1
() - 9 - (TEL.032-565-3121)
Cv
Cv VALVE Pv VALVE f/ A
G FF VALVE
G GAS
Q /h PVC f/ A
Q N/h
Q' (VENA-CONTRACTA)
/h
(st'd 15 1atm)
273 Pc f/ A
N/h = 288 N/h FL
W /h X P/P1
P P1-P2 f/ Abs XT
P1 VALVE f/ Abs Y
P2 VALVE f/ Abs Z
t FK
t' T1 273+t
CHOKED FLOW
Cv=(Cv1+Cvg)(1+FmMaMp)
Q G REDUCER
Cv = 1.17
FL ( P1 - P VC )
Cv=Cv+(Cv)
() - 10 - (TEL.032-565-3121)
Pvc : Kgf/ A
Pv
(
= 0.96 - 0.28
Pc )
Pv
FL : Control Valve , Valve
.
= P1 - P2
P1 - Pvc
* Mechanism
,
Valve Trim ,
V P
.
,
Pv
.
, (CAVITATION)
Trim
Body
.
, ENERGY
Valve
Body .
, EROSION
/( 70/)
1510000Hz
.
Cavitation Erosion
.
() - 11 - (TEL.032-565-3121)
2.3.8
G Cv = 1.17
Q
G
Cv = 1.17Q FL P1 - P
P VC
() - 12 - (TEL.032-565-3121)
2.3.10 Cv Data
Single Seated
Trim Size Cage 3Way Ball
STS Series Butterfly
(inch) STM, STD
Controlled On-off Controlled On-off Metal Segment
1/4 2.5
3/8 4.0
1/2 6.3 17
3/4 10 6.3 36
1 14 10 64 45
1-1/4 21 32 34 14
1-1/2 30 35 36 48 23 200 110
2 50 55 60 65 40 100 346 180
2-1/2 85 95 100 110 63 170 675 280
3 125 135 140 150 90 290 1,130 420
4 200 220 220 250 160 530 1,910 620
5 310 330 275 300 250 860 2,770
6 420 460 420 500 360 1,270 4,260 1,260
8 700 720 820 840 640 2,550 8,420 2,030
10 1,000 1,020 1,000 1,250 1,000 4,020 14,000 3,210
12 1,440 1,460 1,440 1,680 1,440 6,090 23,380 4,490
() - 13 - (TEL.032-565-3121)
2.4 CONTROL VALVE SEAT LEAKAGE CLASSIFICATIONS
(In accordance with ANSI B16.104-1976)
0.5% of rated capacity Air or water 4560 psig or max. Pressure applied to valve inlet,
at 50125 operating differential, with outlet open to atmosphere
(1052) whichever is lower or connected to a low head
loss measuring device, full
normal closing thrust provided
by actuator.
() - 14 - (TEL.032-565-3121)
2.5
2.5.1
Inner Valve(Plug) Size
Body Sizing . Line Size ()
Body Size 6m/sec
, Valve GAS, VAPOR 150200m/sec
5080m/sec
Erosion STEAM
80120m/sec
.
2.5.2
* , , Cavitation
* , Plug Valve
2.5.3
Q U m/sec
U = 345 Q /h
d2
STEM /h
Q' /h
GAS VAPOR Q'( t + 273)
U = 1.27 (STD 15 1atm)
d 2 P 2 P2 f/A
t
STEAM QV V /
U = 345
d2 d , Valve
2.5.4
Valve Body Size
Body Size
70 QG
. U = 1.2
P2
D Cv Plug Size GAS
70 QTG
Reduced Trim U = 1.2
P2
.
T=t+273 STEAM Q
U = 50
P2
G
2.6
, , , , ,
Process Plant , Plant , Control Valve
.
2.6.1
Control Valve 4 ,
. Control Valve Line
.
() - 15 - (TEL.032-565-3121)
VALVE LINE
1. CONTROL VALVE
CAVITATION
(REDUCTION ELEMENT)
1 GAS (STEAM, AIR, GAS)
VALVE
,
2. VALVE SILENCER
VALVE
.
.
VALVE GUIDE 3. VALVE
VALVE PLUG ,
2 RUGGING VALVE
GUIDE
() ,
PLUG .
3 VALVE PLUG 4. PROCESS
VALVE
.
, VALVE TRIM
4
VALVE
(3000-8000Hz )
2.6.2
Seojeon Control Valve SPLv .
SPLv GAS,
Engineering Data P138150 Graph .
GAS
SPLv=dbP+dbCv+dbP/P1+db Sch+db+ P +db Sch
SPLv=dbP+dbCv+ db
dbM P1 - Pv
2.6.3
OSHA(Occupational Safety and health Act.-1974, Noise Standard) -Valve
, 8 90dbA, SPL Level . -
.
1) P1Cv 70 Valve 90dbA .
2) Silencer , Silencer
, 1015dbA .
3) (Reduction Element) , 20dbA
.
() - 16 - (TEL.032-565-3121)
4) Valve 10dbA .
5) 2 5dbA .
6) , , Silencer
Valve 105dbA .
2.7 BODY
2.7.1 BODY MATERIAL/
JIS ASTM
FC20 A126 Cl. B CAST IRON
Steam, Water, Air, Gas, Oil
SCPH2 A216-WCB CARBON STELL ,
SCPH21 A217-WC6 1Cr-0.5Mo
SCPH61 A217-C5 5Cr-0.5Mo Steam, Water, Air, Gas, Oil
SCPL1 A352-LCB CARBON STEEL
-5C
SCPL11 A352-LC1 0.5Mo
SCS13 - 18Cr-8Ni-0.06C -196C
SCS13A A351-CF8 18Cr-8Ni-0.06C +800C ,
SCS14 - 18CR-12Ni-2.5Mo-0.06C
SCS14A A351-CF8M 19Cr-11Ni-2.5Mo-0.06C
*
Engineering Data P.159-161 .
*
Control Valve , . ,
Creep ,
, Cr, Ni, Mo
.
*
.
*
. ,
.
* CAVITATION, FLASHING
Cavitation Flashing Cavitation Erosion
. Cr-Mo
Stainless .
() - 17 - (TEL.032-565-3121)
2.7.2
1) .
2) .
3) . Corrosion Data
4) . Erosion, Cavitation Erosion
5) . ,
6) Maintenance , ,
7)
8) Valve , .
2.7.3 ,
1) (Corrosion)
2) (Erosion)
, Slurry
3) Erosion Corrosion
.
4) Cavitation Erosion
Cavitation, Flashing
5) ,
, (), , ,
() - 18 - (TEL.032-565-3121)
2.7.4 VALVE BODY
Type 304 Stainless Steel -268 316 Aluminum Bronze -273 316
Fluoroelastomer
Type 316 Stainless Steel -268 316 -23 204
(Vition 1 and Fluorel 2)
() - 19 - (TEL.032-565-3121)
2.8 ACTUATOR
Control Valve Valve Actuator .
2.8.1
1)
2)
3)
4)
5) Emergency
6)
() - 20 - (TEL.032-565-3121)
2.9 ACCESSORY
2.9.1 Positioner
1) Electric / Pneumatic Positioner
2) Pneumatic / Pneumatic Positioner
() - 21 - (TEL.032-565-3121)
2.9.13 ACCESSORIES
Control Valve , Process
Accessories , Accessories
.
Control
Valve , .
() - 22 - (TEL.032-565-3121)
Air Less Lock (SUP 4K) Air Less Lock (SUP 4K)
, .
Air Booster Relay, Quick Exhaust Valve, Speed Controller Accessories, Valve
Air Connection .
Valve Limit Switch .
() - 23 - (TEL.032-565-3121)
2.10
2.10.1
M3/H
NM/H at 0C,1013mmbar T11.033(P273)
M/H at 15C,1013mmbar T11.033(P1288)
kg/h G0.001
T/H G
T/min G60
L/H 0.001
L/min 0.00160
Lb/H 0.4536G0.001
CFH (ft/ H) 0.02832
CFM(ft/ min) 0.0283260
SCFH(Nft/ min) 0.02832[T11.033(P1288)]
SCFM(Nft/ min) 0.0283260[T11.033(P1288)]
BBL/H() 0.159
BBL/min 0.15960
GPM(gallon/min) 3.7850.00160
M/H(aT 15C,1013mmbar)
NM/H at 15C,1013mmbar 288273
M/H P1288(T11.033)
kg/H 23.63MW
T/H 100023.63MW
T/min 60100023.63MW
L/H 0.001[P1288(T11.033)]
L/min 0.00160[P1288(T11.033)]
Lb/H 0.453623.63MW
CFH (ft/ H) 0.02832[P1288(T11.033)]
CFM(ft/ min) 0.0283260[P1288(T11.033)]
SCFH(Nft/ min) 0.02832
SCFM(Nft/ min) 0.0283260
BBL/H() 0.159[P1288(T11.033)]
BBL/min 0.15960[P1288(T11.033)]
GPM(gallon/min) 3.7850.00160[P1288(T11.033)]
T1:273+tC(VALVE) G: MW:
() - 24 - (TEL.032-565-3121)
2.10.2
/A /A
/A PsiG 0.07031.033
/ kPaG 0.01021.033
Torr 735.6
GAS
/N 0, 1013mbar 1.293 Pn T1
n = 1 Z
P1 Tn
`/ 15, 1013mbar 1.225
n : GAS(/N)
l : GAS(/)
Pn : 1 1.0332 /
C=( 5/9 )(F 32) K=C273.16 Pl : GAS(/A)
Tn : 273.2K
Tl : (K )
F=( 9/5 ) C 32 R=F459.67 Z : GAS
() - 25 - (TEL.032-565-3121)
3. INSPECTION
3.1
Final Drawing Spec. Sheet .
3.2
Valve ,
(Spec. Sheet) Maker Mill Sheet .
3.3
() , , , , , ,
, Name Plate
.
3.4 DIMENSION
. Flange
(JIS, ANSI, JPI) .
a.
b. Flange Valve Body Size
c. Flange 4B(100A) 1.5
d. Flange PCD
5B 10B 1.5
e. Bolt
12B 24B 3
f. Control Valve
3.5
10/15
.
. Diaphragm 3.5 3
Cylinder 7 5
3.7
Control Valve Valve , (Air Water) Valve
.
* Valve *
Cv ANSI Class
DA (Supply) Water
Spring 0.5% Water
RA Air Zero 0.1% Water
0.01% Air
Spring Less 0.0001% Air
Air
0.0001% Air
*
Air (Q=N /min)
*1 * 1: Cv 0.01%
1000 * 2: Cv 0.5%
Q = 14.6 P 1 CV G 0.0001
60
Water (Q= /min) *
*2 ANSI Class
.
CV P 1000
Q= 0.005
1.17 G 60
() - 27 - (TEL.032-565-3121)
4. INSTALLATION
4.1
* Packing
.
* Valve Packing Nut Packing .
* Control Valve , Valve (, , ) Valve
Flange(Valve/Line) Valve Flange
.
* Control Valve .
Plant Control Valve
.
5. MAINTENANCE
5.1
*
Gland Packing .
Valve Body , ,
, .
() - 28 - (TEL.032-565-3121)
* Stroke Valve Stem
Stroke , Stem .
.
1) Diaphragm , Seal Oring , Cylinder
2)
3) Positioner / Positioner Pilot .
4) , Scale , Guide
5) Gland Packing Grease
* Grease
*
5.2
* Body
Body , Valve .
* Valve Seat
Valve Seat , , .
* Inner Valve
Inner Valve(Plug & Disc) ,
.
* Guide
Slide
* Spring/Diaphragm/O-Ring
.
* Packing, Gasket
Valve ( ) .
() - 29 - (TEL.032-565-3121)
5.3
, Compressor
.
. Diaphragm Piston O-ring
Air set Filter Air set
Positioner Pilot Valve Pilot Valve
Positioner
. Diaphragm Cylinder
Valve Stem Guide Valve Body ,
. .
Valve Port , ,
.
.
Valve Shaft Valve Shaft
Compressor
.
Air set , ,
/ Volume Tank
.
,
Positioner Hunting Positioner
Pilot ( )
Valve Stem . , , Guide
Valve
Hunting() . Packing Packing
Valve Valve
.
Valve . Cv
Valve .
Valve Close
Hunting . Valve Plug Valve . .
Close .
() - 30 - (TEL.032-565-3121)
Guide Slurry
. Valve
Stroke Springless Piston- Piston-Ring
. Ring
Gland Packing Packing ()
Packing Grease
. Positioner .
()
Stroke
. Seal Seal O-Ring
Positioner Booster Relay
Packing Nut . .
Packing
Gland Packing
Valve , ,
.
Packing
Grease . Grease
() - 31 - (TEL.032-565-3121)
() - 32 - (TEL.032-565-3121)